KilnLoq probe and Extraction device - Webshop, Gas Analysis ...

More documents

Recommendations

Info

Unit Operation InstructionKilnLoq probe & EXD7 COMMISSIONING OF KILNLOQ PROBEIn order to make commissioning on the KilnLoq probe the covers on the Extraction Devicemust be removed. Since the moving machinery can be hazardous to the human body,Please read safety procedure in section 4.2 that must be followed every time the KilnLoqprobe is to be accessed.7.1 INSERTION LENGTHOnly the insertion length of the probe has to be optimized on site. To adjust the insertionlength, undo the 6 bolts on the probe holder and slide the probe to the wanted position. Theoptimal insertion length is the minimum insertion where the gas intake is free to samplepure process gas with no interference from kiln sealing, probe flange etc. To find thisposition the KilnLoq probe can be operated manually in and out while the oxygen readingfrom the kiln is recorded. When the insertion is too small the oxygen will increasedramatically. To operate the probe manually in and out see section “System Manual”7.1.1 PROCEDURE FOR INSERTION ADJUSTMENTOperate probe manually to find optimal insertion.Carry out “Safety procedure before work on KilnLoq probe”Adjust insertion.Carry out “Safety procedure after work on KilnLoq probe”After adjusting the insertion length the removable flange cover must be positioned and fixedon the cooling jacket. In order to do this the cover must be moved down to the matingflange while the KilnLoq probe is still in the “out” position. The two finger screws on thecover should now be tighten with easy hand thus the cover still is free to move but a certainfriction is present to keep the cover from moving by it self. The KilnLoq probe should nowbe operated in (to the mechanical stop) and out thus the cover finds the right position.Tighten the finger screws thus the cover is fixed on the cooling jacket.Procedure for cover adjustment:Carry out “Safety procedure before work on KilnLoq probe”Move cover to mating flange and tight screws easily.Carry out “Safety procedure after work on KilnLoq probe”Operate KilnLoq probe in and out. See section “System Operating instruction” for HMIoperation.Carry out “Safety procedure before work on KilnLoq probe”Tighten the finger screws.Carry out “Safety procedure after work on KilnLoq probe”After work on the KilnLoq probe the covers must be reinstalled on the Extraction Device.7.2 CLOSING DOWN OF KILNLOQ PROBEIf the KilnLoq probe has to be out of service for a longer period the probe must be closeddown as listed.Closing down KilnLoq probeIssue:Stop systemSecure KilnLoq probeShut off the air supplyProcedure:Press “Start Off” on the HMI. The system stops, and the probemoves out. See section “System Manual” for HMI operation.Move lock device for probe bogie from “Bogie free” to “Bogielocked”. Install padlock to secure lock device.Close valve V2.3 on the PCP. Install padlock to secure valve.Page 13 of 27
Unit Operation InstructionKilnLoq probe & EXDClosing down KilnLoq probeIssue:Stop water coolingSwitch off probe heatersShut off flange cleanerProcedure:Switch off “Main switch” on the Water Control Panel and closevalve V3.2Switch off filter heater E3 and pipe heater E4 on respectivebreakers in the GMU. This is done according to circuit diagram.Close valve V4.6 for flange cleaner (on Extraction Device)Page 14 of 27
Page 1: KilnLoq probe andExtraction deviceK
Page 4 and 5: Unit Operation InstructionKilnLoq p
Page 28 and 29: Document List:Unit ManualRevision L
Page 30 and 31: 5" Inner diametere.g. Pipe 141,3x6,
Page 32 and 33: Horizontal installation10030738 x
Page 34: 1004636Illustration:8 x Ø13 for 12
Page 40 and 41: Part listSample probe 2547Part ID P
Page 42 and 43: Part listSample probe 3797Part ID P
Page 44 and 45: Part listExtraction device 2000Part
Page 50 and 51: Part listRecommended spare parts 37

KilnLoq probe and Extraction device - Webshop, Gas Analysis ...

Create successful ePaper yourself

Delete template?

Save as template?