KilnLoq probe and Extraction device - Webshop, Gas Analysis ...

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Unit Operation InstructionKilnLoq probe & EXD8 EXTRACTION DEVICE (EXD)See layout drawing “EXD: Extraction device”8.1 GENERAL INFORMATION EXTRACTION DEVICEThe purpose of the Extraction Device is automatically extraction and insertion of the probe.The extraction device is one unit containing: pneumatic cylinders, KilnLoq probe, controlvalves and a mechanical protecting covers for personal protection. The Extraction Device iscontrolled from the Gas Monitoring Unit (GMU).8.1.1 TECHNICAL INFORMATION EXTRACTION DEVICEDimensions:Dimensions lx w x hDimensions seaworthy package l x w x hNOTE: Lengths depending on specific Probelength and project order.2575-5138 x 472 x 1291 mm.3000-5600 x 700 x 1600 mm.Weight:Weight, dry:Weight seaworthy package gross dryApp. 600 kg.App. 700 kg.Temperatures:Ambient temperature:Storage temperature:Power supply:Power supply from GMU: (control valves) 24 V DC, 25 W.Power supply from GMU: (KilnLoq probe) 380-460 VAC, 2,5 kWCompressed air:Pressure:Consumption:Quality:Connections:Air connection:Water connection:600 kPa3 Nm 3 /h at 600 kPa3-3-3 according to ISO 8573-1Maximum 5 m (size) 5 mg/m 3 particlesMinimum -20° water dew pointMaximum 1 mg/m 3 oilISO 7/1-Rp ½, Union (½”female pipe tread)ISO 7/1-Rp-1 Union(1”female pipe tread)8.2 INSTALLATION OF EXTRACTION DEVICESee layout drawings “KilnLoq: System View” and “KilnLoq: Mating Flange”8.2.1 INSTALLATION OF MATING FLANGEThe performance of the KilnLoq probe depends in a very high degree of the location andposition of the mating flange. The mating flange must be positioned thus the KilnLoq probeis able to take a pure process gas sample with no interference from kiln sealing and themechanical protection is as good as possible. The installation is different from site to sitebut below listed items should be followed.The mating flange should be installed:At 45° to the kiln axis, as close as possible to the kiln seal thus the gas intake protrudespast the kiln seal and leakage from the seal does not affect the measurement.Page 15 of 27
Unit Operation InstructionKilnLoq probe & EXDIn the kiln centre line, away from the affects of the raw material feeders and away from theaffects of any air blaster’s etc.At an angle of approx. 0-10° downwards towards the gas intake. See drawing “EXD:Extraction device”8.2.2 INSTALLATION OF EXTRACTION DEVICEThe Extraction Device must be positioned thus the bolt flange fits the mating flange. Thetwo adjustable support feet under the Extraction Device must be adjusted thus it is inhorizontal position along and across the vessel. The Extraction Device must now be boltedto the mating flange and fundament.8.2.3 CONNECTION OF AIR HOSES.See layout drawing “KILNLOQ: P&I Diagram”The Extraction Device needs compressed air for the pneumatic cylinders, flange cleaningsystem and for cleaning the KilnLoq probe. From the factory all hoses are connected on theExtraction Device and only have to be connected to the Probe Cleaning Panel. All four hosesare at the end tagged with small metal plates an must be connected according to followingtableExtraction Device“BB1” KilnLoq probe under filter house“BB2” KilnLoq probe at snap connector“AS2” Extraction Device at pneumatic cylinders“AS3” Extraction Device at flange cleanerProbe Cleaning Panel10 mm bulkhead labelled “BB1” (instrumentair)10 mm bulkhead labelled “BB2” (instrumentair)10 mm bulkhead labelled “AS2” (instrumentair)½” union labelled “AS3” or plants working air(cheap air)IMPORTANT!The flexible hoses must be mechanical protected and installed thus bends are avoided.8.2.4 INSTALLATION OF PIPE LINES FOR COOLING WATERSee layout drawing “KILNLOQ: P&I Diagram”The two 1” unions tagged “WL1” and “WL2” must be connected to the unions with sametags on the Water Control Panel. The fixed pipe line must be carried out in 1” galvanizedtube. No insulation is required. Lines must be connected according to following table:Extraction DeviceWater Control Panel1” union labelled “WL1” 1” union labelled “WL1”1” union labelled “WL2” 1” union labelled “WL2”8.2.5 INSTALLATION OF HEATED SAMPLE LINESee layout drawing “KILNLOQ: P&I Diagram”The heated sample hose is from the factory installed on the KilnLoq probe. For furtherinformation see “System manual”8.2.6 INSTALLATION OF SIGNAL AND POWER CABLESIn the bottom of the Extraction Device there is a stainless terminal box. The box is equippedwith cable glands for needed cables. Cables must be connected according to section “Cablelist” in “System manual”.Page 16 of 27
Page 1: KilnLoq probe andExtraction deviceK
Page 4 and 5: Unit Operation InstructionKilnLoq p
Page 28 and 29: Document List:Unit ManualRevision L
Page 30 and 31: 5" Inner diametere.g. Pipe 141,3x6,
Page 32 and 33: Horizontal installation10030738 x
Page 34: 1004636Illustration:8 x Ø13 for 12
Page 40 and 41: Part listSample probe 2547Part ID P
Page 42 and 43: Part listSample probe 3797Part ID P
Page 44 and 45: Part listExtraction device 2000Part
Page 50 and 51: Part listRecommended spare parts 37

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