TOL-O-MATIC, INC. Parts Sheet - You are now at the Down-Load ...

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2– Parts Listing (Continued) B3B10, M3B10 Parts Sheet #3600-4123_1254894544433736353431 32 3310131516384817471 3 2 6 74221201139401214412518 1946222326302450 4927NOTE: Items shaded cannot be field installedwithout proper assembly fixtures. For repair,return cylinder to Tol-O-Matic, Inc.Drawing repeated for reference2928B3B10M3B10Item Part No. Description30. 3410-1470 Tube, Machined 14410-1470 Tube, Machined 131. 0605-1079 SHCS, #4-40 x 0.25, BLK 44905-1005 SHCS, M3 x 0.5 x 6mm, BLK 432. 3410-2024 Cap, End, BC310 2 233. 3410-1024 Way, Carrier 2 234. 3410-1047 Upper Band Ramp 2 235. 0910-1357 SHCS, #4-40 x .5 24905-1012 SHCS, M3 x 0.5 x 8mm, BLK 236. 3410-1014 Ball Return 2 237. 3410-1510 Wiper 2 2*38. 0910-1166 SHCS, #8-32 x 0.75, 44415-1001 SHCS, M4 x 0.7 x10 4*Also included in Belt Bracket AssemblyB3B10 = 3410-9350 M3B10 = 4410-9350B3B10M3B10Item Part No. Description39. 3410-1009 Ball 116 11640. 3410-1019 Ball Return Tube 2 241. 3410-2022 Cover, Carrier 1 142. 3410-2021 Machined Carrier 14410-1235 Machined Carrier 143. 3410-1015 Right Ball Race 2 244. 3410-1032 Left Ball Race 2 245. 3410-1413 SHCS, #8-32 x 1.5 44515-1063 SHCS, M4 x .7 x 38mm 4*46. 3415-1218 Magnet 2 247. 3415-1218 Cap, Plug, .500 2 248. 3410-1079 PLT, Ball Return 2 249. 3410-1540 Cover 1 150. 0910-1081 Button Head Cap Screw 45605-1016 Button Head Cap Screw 4TOL-O-MATIC • URL: http://www.tolomatic.com • Email: help@tolomatic.com • Fax: (763) 478-8080 • Toll Free: 1-800-328-2174
Parts Sheet #3600-4123_12 B3B10, M3B10 Installation & Maintenance Instructions – 3GENERAL DISASSEMBLY INSTRUCTIONSBegin with a clean work area. Be sure all replacement parts are present andhave no visual damage or defects. The following tools are recommended forproper disassembly and assembly (exact wrench sizes will vary dependingon actuator size)Allen wrench set /Internal retaining ring pliers / Rubber hammer /Loctite® #2421. Remove any motor mounting hardware and/or adapter plates.2. Release carrier assembly:Remove screws (31) from end caps (32) and remove end caps. Removecarrier cover (41). Loosen and remove dust band clamp (8) on idler anddrive head by removing SHCS (10). Remove the dust band (15).Remove 4 SHCS’s (38) that hold the carrier (42) to the belt bracket (21).3. Remove idler headLoosen the two set screws (3). Remove 2 SHCS (1) in the idler headthat hold the tensioning yoke in. Remove 2 SHCS (45) that hold head tobottom of tube. Loosen SHCS (5) that hold head to top of tube. Removehead.Loosen 2 sets screws (13) in yoke that hold shaft in. Remove shaft fromyoke.4. Remove beltRemove SHCS (19) on both belt clamps (20) of belt bracket (21)5. Remove drive headRemove 2 SHCS (45) that hold the head to the bottom of the tube.Loosen SHCS (5) that hold the head to the top of the tube. Removehead. Pull belt through actuator and head.6. Optional removal of drive pulley/shaft (29) from drive head.Note: Do not remove carrier (42) from rail system.Balls contained in rail way will fall out.GENERAL ASSEMBLY INSTRUCTIONSAny time SHCS are being installed, apply Loctite #242 to the threads.1. If drive pulley/shaft (29) was removed. Fold belt in half (teeth facing eachother) and slip loop end into drive head.Wrap belt in a loop and insert it into drive head. Teeth on belt to be facingeach other.Slide pulley/shaft (29) into drive head. Note: press shaft in straight aspossible. Make sure it is all the way against the retaining ring onthe other side of the head. Install retaining ring into groove in head.2. Mount drive head to actuator:Slide belt through tube and slide drive head onto tube using T-nuts as aguide. Install 2 SHCS (45) to hold head on bottom of tube. Tighten bothSHCS (5) on top head.A. Direct Drive Option: (See drawing on page 5) Attach motor spacer (1)to actuator with fasteners (2). Attach coupler (3) to motor shaft. Slidemotor/coupler into motor spacer (1). Through alignment hole in motorspacer, fasten coupler to shaft with allen wrench.3. Mount idler head to actuator:Attach the belt (16) to the belt bracket (21) with the belt clamp (20) andSHCS (19). Place the idler pulley (17) inside the the belt loop. Install theidler shaft through the yoke (11) and the two spacer washers (14). Slideidler head onto tube using T-nuts as a guide. Install 2 SHCS (45) to holdhead on bottom of tube. Tighten both SHCS (5) on top head. Install 2SHCS (1) into yoke. Tighten both equal to achieve the desired belt tension.Note: Over tensioning of belt can cause it to stretch prematurely.Tighten both set screws (3).4. Lubricate ballways:Before installing the top dust band (15), lubricate the ballways withMobil HP Grease.5. Attach Carrier to Belt Bracket:Mount carrier (42) to belt bracket (21) with 4 SHCS (38).6. Trim and Install Dust Band:Install dust band (15) over carrier (42) centering it along the length of theactuator. With a tin snips, cut band down 1/16" from the heads. Slidecarrier cover (41) into slots on top of carrier. Install carrier endcaps (32)with SHCS. Loosely install band clamps (8) onto each head withSHCS (10). Slide carrier to one end of actuator, and tighten SHCS (10).Slide carrier to other end of actuator and repeat.7. Re-attach any motor adapter plates and/or hardware with actuator.REVERSE PARALLEL DISASSEMBLY INSTRUCTIONS:1. Remove End Caps (14). Release tension on belt by breaking loosethe motor fasteners (17).2. Remove RP Cover (2).3. Remove both drive pulley (7) and driven pulley(5) from their respectiveshafts. The belt(3) will come off with the pulley’s.4. Remove motor fasteners (17) from the motor plate (9), to removethe motor from the RP case.5. Remove the RP case (12) from the head by removing fasteners (10).REVERSE PARALLEL ASSEMBLY INSTRUCTIONS:*Apply Loctite #242 to all fasteners upon installation1. Install RP case (12) to the head with cap screws (10).2.. Install the motor to the RP case with fasteners (17). Do not tightenthe fasteners at this time.3. Locate the belt (3) over the pulleys and slide the drive (7) and driven(5) pulleys over their respective shafts. Tighten each pulley to it’sshaft with either set screws, trantorque or collar clamp. If trantorque,utilize torque wrench to apply appropriate torque. 1/2" hex on trantorqueapply 75 in-lbs. 5/8" hex on trantorque apply 100 in-lbs.4. Verify that there is clearance between the inside of the RP case andeach pulley. Verify that the pulleys are aligned to each other.5. Position the cover (2) in mating slot of the RP case and install theSHCS (1) to hold in place.6. Tension the belt by pulling the motor away from the drive shaft withthe appropriate force in the chart below. Tighten the motor fastenerswhile this force is applied to the motor.Motor Frame Tension ForceMRB23, MRS23 10 lbsMRV23, MRS34 20 lbsMRV34, MRB34 30 lbsMRV5140 lbs7. Install both end caps (14) with the screws (13) to finalize assembly.TOL-O-MATIC • URL: http://www.tolomatic.com • Email: help@tolomatic.com • Fax: (763) 478-8080 • Toll Free: 1-800-328-2174
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