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Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Sectioning Abrasive Cut-off Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Diamond Wafering Blades & Dressing Sticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Diamond Cut-off Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Cutting Fluids & Sectioning Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 PetroThin®, Lapro® & Trim Saw Sectioning Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Mounting Compression Mounting Compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Castable Mounting Compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Mounting Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 19, 21, 23 Grinding/Polishing Apex® CGD Coarse Grinding Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Apex® Quick-Change Magnetic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 ApexHercules® Rigid Grinding Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Apex® Diamond Grinding Discs (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 ReVēl Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 SumMet Bundles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 UltraPrep Diamond Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 CarbiMet® 2 Abrasive Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 BuehlerMet® II Abrasive Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Abrasive Belts, Rolls & Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Abrasive Lapping Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Diamond Lapping Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Abrasive Powders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Premium Polishing Cloths & Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Magnetic Backed (MB) Cloths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Diamond Polishing Suspensions & Pastes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Final Polishing Powders & Suspensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 MicroPolish® & MicroPolish® II Powders & Suspensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Replicating Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Analysis/Documentation Replacement Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Hardness Tester Indenters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Hardness Calibration Test Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Buehler Education Schedule Buehler Education Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Index Approximate Consumables Shelf-Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Buehler International Serial Number Month Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Distributors/Sales Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover Table of Contents 2 Effective 2011
Abrasive Cutting Troubleshooting Guide Abrasive Cutting Troubleshooting Guide SamplMet® 2 Delta® AbrasiMet® AbrasiMatic® 300 Abrasive Cut-Off Wheels Problem Possible Cause Suggested Remedy Burning (bluish Overheated specimen Increase coolant flow rate; reduce cutting pressure; select a wheel discoloration) with softer bonding (faster breakdown) Rapid wheel wear Wheel bonding breaks down too rapidly Select a wheel with harder bonding; reduce cutting pressure Frequent wheel Uneven coolant distribution; loose specimen Adjust coolant flow to be even on both sides of the wheel; breakage fixturing; abrupt contact with specimen clamp the specimen more securely; start cut contact carefully Wheel breakage Wheel was previously cracked Handle carefully, contact Buehler at start up Resistance to Slow wheel bond breakdown Select a wheel with softer bonding; use a “pulse” cutting mode; cutting use cutter with oscillating motion or with minimum area of contact cutting* ability Stalled wheels Inadequate cutter capacity; pinched Use cutter with greater horsepower; tighten the clamp on one blade due to movement of specimen side less than on the other side; reduce pressure or feed rate; use a with cutter oscillating motion or with MACC ability *Minimum Area of Contact Cutting as on the Delta Orbital Abrasive Cutter Tips, Tricks & Techniques: For the best performance from your cutter and wheels: ■ Maintain the coolant & recirculation tank ■ Make sure flanges are properly installed Current Cutters Wheel Size Cut Action Type Power Source Mounting Type Controls 9” (229mm) 10” (254mm) 12” (305mm) 14” (350mm) 16” (400mm) 18” (455mm) Manual Z-Chop Pulse Chop Auto Chop Manual X-Table Manual Y-Table Auto Y-Table Auto Orbital 1 phase 3 phase Table-Top Floor Mount Push-Button LCD Touch-Screen ■ Keep the hood open to avoid trapping humidity Wash cutter out frequent Delta® Manual Delta® Medium Delta® Large Effective 2011 3 Sectioning
Page 3: ORDER BY PHONE Toll Free: 1-800-BUE
Page 7 and 8: MetAbrase® AcuThin BuehlerMet® II
Page 9 and 10: 18“ (455mm) Abrasive Wheels for D
Page 11 and 12: IsoCut® Wafering Blades IsoCut® W
Page 13 and 14: Size PetroThin® and PetroCut Secti
Page 15 and 16: Product Overview: Mounting Material
Page 17 and 18: Color Black Red Green PhenoCure® P
Page 19 and 20: Type Epoxy Systems EpoHeat® Epoxy
Page 21 and 22: Size Size Ring Forms & Molds for Ca
Page 23 and 24: Castable Mounting Accessories SO -
Page 25 and 26: Miscellaneous Mounting Accessories
Page 27 and 28: Apex® Quick-Change Magnetic System
Page 29 and 30: Apex® Diamond Grinding Discs (DGD)
Page 31 and 32: UltraPrep Resin-Bonded Diamond Disc
Page 33 and 34: CarbiMet® 2 Abrasive Discs, PSA Ba
Page 35 and 36: BuehlerMet® II Abrasive Discs, PSA
Page 37 and 38: FibrMet® Abrasive Discs FibrMet®
Page 39 and 40: Silicon Carbide and Aluminum Oxide
Page 41 and 42: Coarse Intermediate Fine Polishing
Page 43 and 44: MetaDi® Supreme Diamond Suspension
Page 45 and 46: NEW Grinding & Polishing Accessorie
Page 47 and 48: MicroPolish® II MicroPolish® Micr
Page 49 and 50: Type Spare Bulbs for Microscopes, M
Page 51 and 52: Type Type Type Type Vickers 1611-01
Page 53 and 54: Educational Classes Buehler Educati
Page 55 and 56:
2011 SCHEDULE AT A GLANCE Buehler E
Page 57 and 58:
A Abrasive Cut-off Wheels . . . . .
Page 59 and 60:
the l BUEHLER ® Worldwide Sales Of
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