The Safety Handbook ABB Jokab - Automation Systems and Controls

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Pluto Safety PLCWith dynamic safety concept.Pluto/Gateway/EncoderProfibus DPDeviceNetCANopenProfinetEthernet/IPModbus TCP20 I/O 46 I/O12 I/O(A/D)HMIABB
ContentsPage1Why you should use the Pluto safety PLC _______________________________2:2Pluto safety PLC _____________________________________________________2:6• Pluto without databus ___________________________________________________2:8• Pluto with databus ___________________________________________________ 2:12• Certification _________________________________________________________2:15• Example – Robot cell with Pluto __________________________________________2:16Pluto gateway• Gate P2-Profibus DP ________________________________________________ 2:24• Gate D2-DeviceNet _________________________________________________ 2:26• Gate C2-CANOpen _________________________________________________ 2:28• Gate E2-Profinet, Ethernet/IP, Modbus TCP ________________________________ 2:30Safe Encoder _____________________________________________________ 2:3223456789101112Descriptions and examples in this book show how the products work and can be used. This does not mean that they can meet the requirements forall types of machines and processes. The purchaser/user is responsible for ensuring that the product is installed and used in accordance with theapplicable regulations and standards. We reserve the right to make changes in products and product sheets without previous notice. For the latestupdates, refer to www.abb.com/lowvoltage. 2011.ABB2:11314
Page 1 and 2: The Safety HandbookExperience - Sys
Page 3 and 4: IntroductionWe develop innovative p
Page 5 and 6: Our products revolutionise the mark
Page 7 and 8: Jokab Safetys developments of the 8
Page 9 and 10: The Machinery Directive; for machin
Page 11 and 12: Protection or warning?How is it pos
Page 13 and 14: New standards for safety incontrol
Page 15 and 16: Risk estimationTo calculate the per
Page 17 and 18: CategoryThe structure for the compo
Page 19 and 20: Theoretical approach for multiple m
Page 21 and 22: A mechanical switch doesnot give a
Page 23: Training in risk analysisWe regular
Page 27 and 28: - to supervise safety devices!Light
Page 29 and 30: 1Pluto B46Pluto AS-i246 I/OSafe bus
Page 31 and 32: Technical info - PlutoDynamic signa
Page 33 and 34: Technical data - generalManufacture
Page 35 and 36: Input connectionThe system offers s
Page 39 and 40: Certificates12345678910111213ABB2:1
Page 41 and 42: Electrical connections1234567891011
Page 43 and 44: Pluto 1 settings - Machine cabinet1
Page 45 and 46: 2:21ABB1234567891011131412
Page 47 and 48: 2:23ABB1234567891011131412
Page 49 and 50: Technical data - GATE-P2Manufacture
Page 51 and 52: Technical data - GATE-D2Manufacture
Page 53 and 54: Technical data - GATE-C2Manufacture
Page 55 and 56: Technical data - GATE-E2Manufacture
Page 57 and 58: Technical data - Safe Encoder RSA 5
Page 59 and 60: Safe EncoderFunction block for a si
Page 61 and 62: ContentsPage1Why should I use the b
Page 63 and 64: How does the bus system AS-Interfac
Page 65 and 66: 1Easy connections to the AS-i cable
Page 67 and 68: Technical information - Pluto AS-iI
Page 71 and 72: Why should you usesafety node Urax?
Page 73 and 74: Technical data - Urax-A1/A1RManufac
Page 75 and 76:
Technical data - Urax-B1RManufactur
Page 77 and 78:
Technical data - Urax-C1 and C1RMan
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Technical data - Urax-D1RManufactur
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Technical data - Urax-E1Manufacture
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ContentsPage1Pluto Manager ________
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List of standards and special funct
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ContentsPage1Safety system - Dynami
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Vital is available in three variant
Page 93 and 94:
Number of Tinas that can be used wi
Page 95 and 96:
How does a dynamic circuit of Vital
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Vital 1 Safety controller1Dynamicci
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Technical data - Vital 1Manufacture
Page 101 and 102:
Three connection alternativesAccord
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Operating mode M1 - Separate functi
Page 105 and 106:
Page 107 and 108:
Operating mode M1 - Separate functi
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Tinais available in several version
Page 113 and 114:
Adaptation unitTina 2A/BTina 2A/B i
Page 115 and 116:
Connection blockTina 4ATina 4A is a
Page 117 and 118:
Bypassing of Eden and Tina units.If
Page 119 and 120:
Adaptation unitTina 7ATina 7A is a
Page 121 and 122:
Connection examples of safety senso
Page 123 and 124:
Technical data - Tina 10A/B/CManufa
Page 125 and 126:
Terminal blockTina 12ATina 12A is a
Page 127 and 128:
1Example of safety sensors connecti
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HA3300A-01 Connection example Vital
Page 131 and 132:
HA3303A Vital 1 with emergency stop
Page 133 and 134:
HA3306D Vital 1 with 3 lightbeams S
Page 135 and 136:
HE3811B-01 Safety light beam Spot w
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HE3824F-01 Eden and 2 bypass lightb
Page 139 and 140:
HH3302D Vital 1 with Tina 8A and di
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HB0006A Vital with 4 Eden units + R
Page 143 and 144:
HB0003A Pluto with Smile and Inca e
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12345678910111213ABB5:5714
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ContentsPage1Why should you use Saf
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The most flexible safety relayson t
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1Technical dataSafety categorySafet
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Technical information - RT6InputsTh
Page 155 and 156:
Technical data - RT6ManufacturerArt
Page 157 and 158:
Technical information - RT7 A/BInpu
Page 159 and 160:
ABBTechnical data - RT7 A/BManufact
Page 161 and 162:
Technical information - RT9InputsTh
Page 163 and 164:
Technical data - RT9ManufacturerABB
Page 165 and 166:
ABBTechnical data - JSBRT11Manufact
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Technical data - JSBR4ManufacturerA
Page 169 and 170:
Technical data - JSBT4ManufacturerT
Page 171 and 172:
Technical data - BT50(T)Manufacture
Page 173 and 174:
Technical data - BT51(T)Conductor w
Page 175 and 176:
Technical data - JSBT5(T)Manufactur
Page 177 and 178:
Technical data - JSHT1 A/BManufactu
Page 179 and 180:
Technical data - JSHT2 A/B/CManufac
Page 181 and 182:
Technical data - E1TManufacturerArt
Page 183 and 184:
Technical data - JSR1TManufacturerA
Page 185 and 186:
Technical data - JSR2AManufacturerA
Page 187 and 188:
Technical data - JSR3TManufacturerT
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HA5400A Connection examples JSBR412
Page 191 and 192:
HA6501B Connection examples BT50T12
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HA7600A Connection examples RT61234
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HA7900A Connection examples RT91234
Page 197 and 198:
HG7636B Focus light grid/curtain wi
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HG7654A Interlocked door with RT6 a
Page 201 and 202:
HG7674B Safety interlock switch JSN
Page 203 and 204:
HL7600B Several JSNY7 connected to
Page 205 and 206:
HP7600B Machine control-Isolation o
Page 207 and 208:
HB0008A Focus light curtain/light b
Page 209 and 210:
ContentsPage1Why use light beams/li
Page 211 and 212:
Light grids for long distancesLight
Page 213 and 214:
Muting(bypassing)Automatic bypassin
Page 215 and 216:
Cycle initiation withlight curtain1
Page 217 and 218:
Safety distance for light beams acc
Page 219 and 220:
are activated. If for example durin
Page 221 and 222:
12FII-4-K2-500 FII-4-K4-zzzz D FII-
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Muting (bypassing)- Focus II12Built
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Muting with FMC and FMI units1234Th
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Muting sensors - Mute RRetro-reflec
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Muting with Mute R and Mute D1A sol
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Technical data - BjornManufacturer:
Page 233 and 234:
Blanking programmerBP1- a quick way
Page 235 and 236:
HR7000C-01 Focus - Connection witho
Page 237 and 238:
HR7000H-01 Focus - Connection with
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HR7000L-01 Tina 10A, 10B and 10C co
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HR7000Q Cable connection example123
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Mounting and alignment - SpotSafety
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Connection of Spot T/R to Vital1123
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Software - Look scannerFunction but
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12345678910111213ABB7:4114
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ContentsPage1Stopping time ________
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Stopping time and MachineDiagnosis
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Saving• Select measurement series
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SM5 1250/2500 Linear sensorThe SM5
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ContentsPage1Why should you use sen
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Eden -highest safety level and reli
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Application examples - EdenEden to
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Technical data - EdenManufacturerAr
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Technical data - JSNY5ManufacturerA
Page 269 and 270:
13Technical data - JSNY7Manufacture
Page 271 and 272:
Technical data - JSNY8ManufacturerA
Page 273 and 274:
Technical data - JSNY9Utilisation c
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Models and accessoris - MagneHandle
Page 277 and 278:
Dimensions - Magne123Dimensions Mag
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Connection example - Magne 1 in ser
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Modular structure - Dalton1. Choose
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Dimensions - Dalton1234Bracket 1 wi
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Connection example - Dalton M12 and
Page 287 and 288:
Knox in 4 different states1OpenRese
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Technical data - KnoxMakeSafety lev
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Connection example - Knox with down
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ContentsPage1Why should control dev
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12Two-channel all the way out to th
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Highest safety levelwhether the but
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Available combinations of bottom- a
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Connection example - Three-position
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Connection with bottom parts AE1234
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Technical data - SafeballManufactur
Page 307 and 308:
Electrical connection - SafeballTwo
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For mobile installation12JSTD25F/JS
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Connection example - JSTD25P-11234D
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Technical data - JSTD20Manufacturer
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ContentsPage1Why do you need an Eme
Page 317 and 318:
Emergency stop for enclosureinstall
Page 319 and 320:
Technical data - INCA 1/INCA 1 Tina
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Connection examples - SmileSmile 10
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Technical data - SmileManufacturer:
Page 325 and 326:
Connection examples - Smile TinaSmi
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Technical data - Smile TinaManufact
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Technical data - Smile AS-iManufact
Page 331 and 332:
Technical data - Stop-LineManufactu
Page 333 and 334:
Ordering data - Stop-Line accessori
Page 335 and 336:
Reset buttonSmile 11RWhen do I need
Page 337 and 338:
ContentsPage1When shall I use conta
Page 339 and 340:
Safety contact rails GP - General1T
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Mounting and electrical connection
Page 343 and 344:
Standard shapes1Shape AShape BCusto
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Technical Data - Safety MatsManufac
Page 347 and 348:
Electrical connection - Safety cont
Page 349 and 350:
12345678910111213ABB 12:1314
Page 351 and 352:
ContentsPage1Guick-Guard ® fencing
Page 353 and 354:
A flexible and stable fencing syste
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Quick-Guard ® is supplied in three
Page 357 and 358:
Quick-Guard ® E- can be ordered in
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IMAGE DESIGNATION ART.NO. DESCRIPTI
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Quick-Guard ® Assembly, standard v
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Dimensions for aluminum profile len
Page 365 and 366:
Designation: JSM A8888Article numbe
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Cable tieDesignation: JSM X1Article
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Small Angle fitting, e.g. Electrica
Page 371 and 372:
DOOR COMPONENTSTo mount conventiona
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Designation: JSM D18 HandleArticle
Page 375 and 376:
Upper Door bolt1Upper Door boltDesi
Page 377 and 378:
Sliding bolt for Eden1Designation:
Page 379 and 380:
Guide Components for Sliding Door1G
Page 381 and 382:
FITTINGS FOR SWITCHES1Eden fittings
Page 383 and 384:
Fittings for Interlock Switches JSN
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ACCESSORIESAll fittings and door co
Page 387 and 388:
18-12SteelplateCross-bent sheet met
Page 389 and 390:
FunctionHighest protection in accor
Page 391 and 392:
ContentsPage1Declaration of conform
Page 393 and 394:
Declaration of conformity - JSBR4Ot
Page 395 and 396:
Declaration of conformity - Eden, T
Page 397 and 398:
Declaration of conformity- KnoxOthe
Page 399 and 400:
NotesABB 14:9
Page 401:
NotesABB 14:11
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The Safety Handbook ABB Jokab - Automation Systems and Controls

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