Workshop Manual

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General instructionsSafety instructions forfluorocarbon rubberFluorocarbon rubber is a common material used inseals for shafts and O-rings.When fluorocarbon rubber is exposed to high temperatures(over 300° C) hydrofluoric acid can beformed, which is strongly corrosive. Contact with theskin can result in serious burn injuries. Contact withthe eyes can result in malignant ulcers. Inhalation offumes can injure the respiratory passages.WARNING! Observe great care during work onengines which can have been exposed to hightemperatures, e.g. overheating during seizingor fire. Seals must never be burned loose duringdismantling or subsequently burned in anuncontrolled manner.• Always wear gloves of chloroprene rubber(gloves for handling chemicals) and protectivegoggles.• Handle the removed seal in the same way ascorrosive acid. All residue, including ash, can bestrongly corrosive. Never use compressed air toblow clean.• Place the residue in a sealed plastic tin providedwith a label. Gloves are washes under runningwater before taking them off.The following seals are in all probability manufacturedof fluorocarbon rubber:Seals for crankshafts, camshafts, intermediateshafts.O-rings irrespective of where they are fitted. O-ringsfor cylinder lining sealing are almost always of fluorocarbonrubber.Note that seals which have not been exposed tohigh temperatures can be handled as normal.8
Special toolsIn all cases where it has been practically possible the tools have been stamped with a tool number, excludingthe last digit. The last digit (after the hyphen) is a control number.99960659996066999664099966439996670999677899967799996848 9998011 99980129996065-0 Pressure gauge for checking of chargingpressure.9996066-8 Nipple for checking of supply pressure.9996640-0 Mandrel, used together with extractor99968011.9996643-4 Extractor for injectors.9996670-7 Filter key for fuel filter.9996778-8 Tool for pressing in seal for pump drive,TAMD61, -62, -71.9996779-6 Extractor for seal in pump drive,TAMD61, -62, -71.9996848-9 Adjusting tool for injection pump.9998011-2 Extractor for seal in pump drive,TAMD63, -72.9998012-0 Mandrel for positioning of seal in pumpdrive, TAMD63, -72.Other special equipment9812546-1 Tap brush for cleaning of injector’scopper sleeve.9987057-8 Adjusting tool for fuel pump’s injectionangle.9989876-9 Dial gauge 0.8 in.9812546998705799898769
Page 1: Workshop ManualFuel SystemD2(0)TAMD
Page 4 and 5: General instructionsInformation on
Page 6 and 7: General instructionsUse the lifting
Page 8 and 9: General instructionsRepair instruct
Page 12 and 13: Design and functionGeneralThe main
Page 14 and 15: Design and functionRegulatorThe reg
Page 16 and 17: Design and functionDesign differenc
Page 18 and 19: Design and functionOverflow valveTh
Page 20 and 21: Repair instructionsInstructions for
Page 22 and 23: Repair instructionsInjection pump,
Page 24 and 25: Repair instructions15Turn round the
Page 26 and 27: Repair instructionsInjection pump,
Page 28 and 29: Repair instructions21Fit the front
Page 30 and 31: Repair instructionsAdjustment of sp
Page 32 and 33: Repair instructionsAssemblyObserve
Page 34 and 35: Repair instructionsSeal in pump dri
Page 36 and 37: Repair instructions35Oil in the new
Page 38 and 39: Repair instructionsFuel injector, r
Page 40 and 41: Repair instructionsOpening pressure
Page 43 and 44: Report formDo you have any complain

Workshop Manual

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