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Repair instructionsSeal in pump drive,replacementTAMD61, -62, -71Special tools: 9996778, 99967791Remove the front valve cover. Remove the rubberplug to the flywheel cover’s inspection hole.6Remove the guide sleeves and lift off the pumpcoupling. Look after the washers between the steelribs and pump coupling.5Remove the front carrier from the drive outlet’s shaftjournal.2Turn round the engine in its normal direction of rotationsuntil the valves on the 1st cylinder are closed(compression stroke).63Remove the protective plate over the pump coupling.4Screw the extractor 9996779 in the seal.Press on the extractor so that its thread cut into theseal’s steel ring. Remove the seal.Remove the four screws for the pump coupling.Note: Do not remove the screws which hold thecarrier discs on the carrier.7Oil in the new seal and shaft journal. Place the sealon the shaft.85Release the clamping screw which hold the carrier onthe drive shaft.Press in the seal with tool 9996778 until the seal isflush with the housing.32
Repair instructions9Put the front carrier on the drive shaft. Put on thepump coupling together with washers, guide sleevesand screws.Tighten the screws with a torque of 22 ft. Ib.10Adjust the injection pump.See repair instructions on pages 20–23.Seal in pump drive,replacementTAMD63, -72Injection pump removedSpecial tools: 9996640, 9998011, 9998012Note: The distance between the timing gears bearinghousing and the injection pump does not permitspace for the tools needed to replace the seal. Theinjection pump must therefore be dismantled beforethe seal is replaced.For dismantling and fitting of the injection pump seethe repair instructions on pages 18 and 19, and24–26.1Release the clamping screw and remove the carrierfrom the shaft.2Insert mandrel 9996640 in extractor 9998011.Turn the mandrel with the shallow hole towards theextractor screw.33
Page 1: Workshop ManualFuel SystemD2(0)TAMD
Page 4 and 5: General instructionsInformation on
Page 6 and 7: General instructionsUse the lifting
Page 8 and 9: General instructionsRepair instruct
Page 10 and 11: General instructionsSafety instruct
Page 12 and 13: Design and functionGeneralThe main
Page 14 and 15: Design and functionRegulatorThe reg
Page 16 and 17: Design and functionDesign differenc
Page 18 and 19: Design and functionOverflow valveTh
Page 20 and 21: Repair instructionsInstructions for
Page 22 and 23: Repair instructionsInjection pump,
Page 24 and 25: Repair instructions15Turn round the
Page 26 and 27: Repair instructionsInjection pump,
Page 28 and 29: Repair instructions21Fit the front
Page 30 and 31: Repair instructionsAdjustment of sp
Page 32 and 33: Repair instructionsAssemblyObserve
Page 36 and 37: Repair instructions35Oil in the new
Page 38 and 39: Repair instructionsFuel injector, r
Page 40 and 41: Repair instructionsOpening pressure
Page 43 and 44: Report formDo you have any complain

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