Chapter 06 Chapter 06 - Zodiac

Supercharger/CarburetorsPSI SERIES 4 GENESIS "BIG-AIR" BILLET ALUMINUMCARBURETORSThe latest innovation in V-Twin carburetor technology, PSI claims thattheir new Series 4 Genesis "Big-Air" carburetors give big power gainsfrom bottom thru top end, incredible throttle response and awesomeacceleration. Machined from solid billet aluminum these are the latestinnovation, featuring a much larger billet float bowl design with morefuel capacity that also offers significant cylinder clearance, an optionaldual cable pull, and 3 flat slide designs for the ultimate set up on anyengine size. PSI developed a very unique shape and ribbed interior thattruly intensifies flow characteristics, along with Vortex Generators thattake total control of the air and align it for maximum port velocity.Other features include a shorter throttle pull,easy to use external needleadjuster, very tight slide clearance, which is possible as the hardanodizedflat-slide rides on an innovative 8-roll ball bearing rollersystem and highly developed slide and needle combinations.Carburetoradjustments are made by tuning external clicker adjusters.These workas simple as "turn clockwise for less fuel and turn counter clockwisefor more fuel", and all of this just while the bike is running. No jets tochange,all adjustments are made externally without fuel on your fingersor tools in your hands.This carburetor is designed as an easy and directreplacement for all S&S bolt-on Super G & D carburetors, so work withthat style manifold and air cleaner or velocity stack.The Series 4 Genesiscarburetor is available in 2 sizes, one for use on 80 thru 100 CI engines,the other for use on 103 thru 117 C.I. engines. The latter can also beused for real Big Monster Motors with 127 thru 155 CI capacity whenseparately available parts such as the aggressive slide and needle recipeare installed. PSI's Big-Air carburetors are available in clear, blackanodized or chrome plated finish.ELIMINATOR II SU CARBURETOR KITSNo other carburetor has ever been able to approach the SU in sheerhorsepower and economy over a complete RPM range. In the one andonly documented comparison test of all aftermarket carburetors forthe Harley, Rivera's now famous SU easily dominated the others. Acloser look at the Eliminator II SU will provide some of the reasons forits wide margin of superiority. No other carburetor, to date, is equippedwith the sophistication and the features necessary to even approachthe Eliminator II SU in performance, dependability and consistency.AllEliminator II SU carburetor kits come complete with manifold, manifoldgasket, all necessary mounting bolts, push-pull throttle brackets, yourchoice of air cleaner or velocity stack, and complete installation andtuning instructions.Fits Ironhead Sportster models, and ShovelheadBig-Twin models. A choice of manifolds is availableto clear gas tanks. Short manifold is for use withXLCH and FX style gas tanks, and high mountedcustom tanks. Long manifold is for use with 3 1/2gallon Fat Bob and XLH 3.8 gallon tank.530003 Kit with long manifold and Eliminator air cleaner530004 Kit with long manifold and velocity stackFits Panhead Big-Twins. A choice of manifolds isavailable to clear gas tanks. Short manifold is foruse with XLCH and FX style gas tanks, and highmounted custom tanks. Long manifold is for usewith 3 1/2 gallon Fat Bob and XLH 3.8 gallon tank.530009 Kit with short manifold and velocity stack530010 Kit with long manifold and velocity stack06Carburetors & Air CleanersClear Black Chrome744500 744501 744502 Big Air carburetor for 80 thru100 CI engines744503 744504 744505 Big Air carburetor for 103 thru117 CI enginesOptional parts for use on 127 thru 155 CI engines744506 Aggressive Slide744507 Needle recipe06-003

Carburetors06Carburetors & Air CleanersMIKUNI HSR48 SMOOTHBORE CARBURETORBased upon the proven designs of the HSR42 and HSR45 Mikunideveloped the HSR48 performance carburetor with a large 48 mmventuri for use on real High Performance and Big Inch motors. Don'ttreat it as a simple replacement for a stock carburetor, but as a trueRacing part. It is meant for custom installation, not a bolt-onreplacement for a stock carburetor. Mikuni strongly suggests the useof an electric fuel pump with a pressure not exceeding 4 psi on enginesproducing more than 120 Horsepower.You must install a ZPN 720449needle valve when using the HSR48 in conjunction with such an electricfuel pump. The HSR48 can be mounted to an S&S Super G manifoldusing the included Mikuni rubber adapter flange. This results in theHSR48 protruding further than a stock carburetor, so clearance with thegas tank must be checked. The HSR48 can be used with stock stylecables as used on 1990 to present Big-Twins. Carburetor comes withadapter flange. Manifold must be ordered separately according toapplication.720450 Mikuni HSR48 carburetor237977 Fits 48 mm Mikuni carburetors234903 Manifold for stock stroke Shovelhead233456 Manifold for stock stroke Twin-Cam720449 Needle valve for use with electric fuel pumpManifolds for other applications can be Special Ordered. Pleasecheck with your Zodiac dealer and/or sales office.06-004

CarburetorsMIKUNI HSR45 SMOOTHBORE CARBURETOR KITMikuni re-designed the popular HSR42 Performance carburetor andupgraded it with a 45 mm venturi to accommodate for large cubic andHigh Performance Big-Twin engines. The HSR45 carburetor has thesame proven quality features as the HSR42 with only a larger venturifor a bigger airflow, which is needed for highly modified engines. It isabsolutely the best carburetor available today if you don't want tohave any restrictions in your incoming airflow for a maximum air-fuelmixture. Kit comes with carburetor, jet kit, K&N air filter, and Chromedair cleaner cover. Works with stock style throttle cables as used on1996 to present models.Available for 1984 thru 1999 Evolution Big-Twins with or without manifold and 1999 to present Twin-Cam modelscomplete with manifold. For Custom applications the carburetor is alsoavailable separately.Note: 1993 to present models need ZPN 232234 crankcase breatherkit. 1984 thru 1989 models also need 1990 thru 1995 stock Big-Twinstyle throttle and idle cables.Total Kits for Evolution Big-Twin models 1984-1999237963 Kit without manifold237964 Kit with manifoldTotal Kit for Twin-Cam models 1999 to present720543 Kit with manifoldCarburetor for Custom applications234863 45 mm Carburetor onlyReplacement parts236047 Manifold for Evolution models236049 Manifold for Twin Cam models237959 Rubber carburetor-to-manifold mounting flange for earlystyle manifold with round opening236048 Rubber carburetor to manifold mounting flange237960 Air filter element232600 Chrome air cleaner cover232601 Chrome air cleaner cover with cutouts237961 Choke cable assembly232216 Pilot jet # 20232217 Pilot jet # 22.5232248 Pilot jet # 25237955 Pilot jet # 70237956 Main jet # 135232256 Main jet # 147.5232257 Main jet # 152.5232258 Main jet # 157.5232259 Main jet # 170232214 Main jet # 180232215 Main jet # 185237954 Needle J88DDY196232227 Needle J88CF0296234861 Rebuild kit, includes needle valve assembly, top covergasket, spigot body seal, float bowl seal, rubber boot foraccelerator rod, and O-rings741712 Fuel screw washer741713 Fuel screw O-ringEarly style throttle cables (pull)114557 Black cable, stock length thru 1995114561 Black cable, + 4" thru 1995114559 Black cable, + 6" thru 1995722894 Braided steel, clear coated, stock length, thru 1995233976 Braided cable, + 6" thru 1995232264 Black cable, stock length 1996 to present232262 Black cable, +9" 1996 to present232006 Black cable, Buell 1997 to present722893 Braided steel, clear coated, stock length, 1996 topresent232186 Braided cable, + 6" 1996 to presentEarly style idle cables (push)114558 Black cable, stock length thru 1995114562 Black cable, + 4" thru 1995114560 Black cable, + 6" thru 1995722896 Braided steel, clear coated, stock length, thru 1995233978 Braided cable, + 6" thru 1995232265 Black cable, stock length 1996 to present232263 Black cable (push), +9" 1996 to present232007 Black vinyl, Buell 1997 to present722895 Braided steel, clear coated, stock length, 1996 topresent232203 Braided cable, + 6" 1996 to presentThrottle and idle cables for use with Mikuni HSR42, and HSR45carburetors Early style HSR42 and HSR45 carburetors have the cablewheel on the left side of the carburetor and use cables as in the tablebelow. Late style HSR42 and HSR45 carburetors have the cable wheelon the right side of the carburetor and use 1990 or later OEM stylecables as used on Big-Twin models. Most cables are available in blackvinyl or braided steel.06Carburetors & Air Cleaners06-005

Carburetors06Carburetors & Air CleanersMIKUNI HSR42 SMOOTHBORE CARBURETORMikuni's Research and Development Department has spent manymonths to improve the HS carburetor series to meet all the street ridersperformance needs. First step was a larger body to fill the need forbigger throttle bores in all-out performance applications; step two hadto be a smoother and easier throttle operation. This resulted in thedesign of the HSR42 carburetor. A major feature of the HSR42 is theflat throttle slide assembly with roller bearings. Unlike butterfly throttlevalves, which obstruct the carburetor's venturi at all throttle openings,creating airflow turbulence and hindering precise air/fuel metering,the flat throttle slide allows an unobstructed venturi at full throttle,thusflowing more air and carbureting more precisely at all throttle settings.The roller bearings on throttle slide provide a light throttle action,which offers smoother control and allows the use of a very light throttlereturnspring.With its 42 mm venturi, the HSR42 flows 20% more airthan the HS40, making the HSR42 an ideal carburetor for EvolutionBig Twin and Twin Cam engines employing other performancemodifications such as big bore kits, cams, pistons and an exhaustsystem (Mikuni still recommends the smaller HS40 carburetor for stockand mild tuned Evolution Sportsters). Flow bench tests by Jerry Branchshow that the HSR42 Mikuni, while still being smaller in venturi sizeto some other popular carburetors,is able to flow more air to the engineonce installed on the manifold and head. The HSR42 Mikuni actuallyflows more air at full throttle to produce more peak power. At partialthrottle openings, the Mikuni's smaller, yet higher velocity flowingventuri, together with its advanced fuel-metering system provides astronger overall powerband with improved ridability. Otherperformance features of the HSR42 include a larger capacity float bowland a higher flowing needle-valve assembly to accommodate extendedfull throttle operation.Also, more positive action of the high leveragefloat valve prevents the possibility of the float bowl over filling or theneedle-valve flooding.This eliminates the need for overflow and venttubes on the carburetor body, giving the carburetor a cleaner look.Anadjustable accelerator pump provides instant throttle responsethroughout the RPM range. Kits work with 1990 to present style BigTwin throttle and idle cables. Other features are instant engineresponse, improved rider throttle control, more mid range power forfaster acceleration and passing with more confidence, good gasmileage and years of dependable service. Installation instructions andhardware are included with each kit. Mikuni developed several kits forspecial applications as well as "Easy Kits" that use stock manifolds,choke cable, air cleaner and throttle cable.06-006

CarburetorsTotal Kit, fits Evolution Big Twin models 1984-1999Includes performance intake manifold, rubber mountingflange, HSR42 carburetor, high flow K&N filter, Chrome aircleaner cover, breather kit and hardware. Uses stock style 1990to present Big Twin throttle and idle cables.720448 Total Kit731452 Total Kit,TÜV approvedTotal Kit, fits Twin Cam models 1999 to presentIncludes performance intake manifold, rubber mountingflange, HSR42 carburetor, high flow K&N filter, Chrome aircleaner cover, breather kit and hardware. Uses stock throttleand idle cables.720542 Total Kit for Twin CamEasy Kit, uses stock manifolds, choke cable, aircleaner and throttle cableEasy Kit for 1200 Sportster models 1994 to presentIncludes HSR42 carburetor, special backing plate andhardware. Use the stock oval cover and a high flowreplacement filter.Note: Use in combination with same year stock style Big Twinthrottle cables. These must be ordered separately720447 Easy Kit for 1200 SportsterEasy Kit for Evolution Big Twin models 1990 thru1999Includes HSR42 carburetor, air cleaner adapter and chromecover. Uses stock style cables.Note: Does not work with cruise control.720445 Easy Kit for Evolution Big Twin731451 Easy Kit for Evolution Big Twin,TÜV approvedEasy Kit for Twin Cam modelsIncludes HSR42 carburetor, air cleaner adapter for Screamin'Eagle filter, and instructions. Use with stock style throttlecables and air cleaner cover. Will not work with stock air box orcruise control.720446 Easy Kit for Twin CamEconomy KitIncludes 42 mm HRS carburetor and air cleaner adaptor toinstall a 1990 to present style air cleaner. Uses 1990 thru 1995stock style cables.234852 Economy Kit731453 Economy Kit,TÜV approved for Evolution Big Twinmodels720451 Mikuni HSR42 carburetor onlyPush (idle) cables114558 Black cable, stock length thru 1995114562 Black cable, + 4" thru 1995114560 Black cable, + 6" thru 1995232265 Black cable, stock length 1996 to present232263 Black cable (push), +9" 1996 to present232007 Black vinyl, Buell 1997 to present722896 Braided steel, clear coated, stock length, thru 1995233978 Braided cable, + 6" thru 1995722895 Braided steel, clear coated, stock length, 1996 topresent232203 Braided cable, + 6" 1996 to presentReplacement parts237960 Air filter element232600 Chrome air cleaner cover232601 Chrome air cleaner cover with cutouts236048 Rubber carburetor to manifold mounting flange236047 Manifold for Evolution models236049 Manifold for Twin Cam models237961 Choke cable assembly232216 Pilot jet # 20232217 Pilot jet # 22.5232248 Pilot jet # 25237955 Pilot jet # 70237956 Main jet # 135232256 Main jet # 147.5232257 Main jet # 152.5232258 Main jet # 157.5232259 Main jet # 170232214 Main jet # 180232215 Main jet # 185237954 Needle J88DDY196232227 Needle J88CF0296234861 Rebuild kit, includes needle valve assembly, top covergasket, spigot body seal, float bowl seal, rubber boot foraccelerator rod, and O-rings741712 Fuel screw washer741713 Fuel screw O-ringThrottle and idle cables for use with Mikuni HSR42, and HSR45carburetors Early style HSR42 and HSR45 carburetors have the cablewheel on the left side of the carburetor and use cables as in the tablebelow. Late style HSR42 and HSR45 carburetors have the cable wheelon the right side of the carburetor and use 1990 or later OEM stylecables as used on Big-Twin models. Most cables are available in blackvinyl or braided steel.06Carburetors & Air CleanersPull (throttle) cables114557 Black cable, stock length thru 1995114561 Black cable, + 4" thru 1995114559 Black cable, + 6" thru 1995232264 Black cable, stock length 1996 to present232262 Black cable, +9" 1996 to present722894 Braided steel, clear coated, stock length, thru 1995233976 Braided cable, + 6" thru 1995722893 Braided steel, clear coated, stock length, 1996 topresent232186 Braided cable, + 6" 1996 to present232006 Black cable, Buell 1997 to present06-007

Carburetors06Carburetors & Air CleanersMIKUNI HS40 SMOOTHBORE CARBURETORThese state-of-the-art carburetors are available for custom applicationon most models.The HS40 SmoothBore carburetor is easy to tune, andwill greatly improve starting, rideability, power and torque for anyriding situation from street and touring, to custom and performance.Features include a compact, lightweight design with a high flowing 40mm SmoothBore venturi and an adjustable accelerator pump forexcellent throttle response.This provides improved fuel economy anda major increase in both power and torque from idle to full throttle onboth stock and modified engines. The SmoothBore carburetor comescomplete with choke cable.Throttle cables,manifold,manifold adapter,clamps and air cleaner must be ordered separately. On models with"Through-The-Head Breathing" system,breather kit ZPN 232224 mustbe used.Note: On late models with CV-type carburetor (Sportster 1988-up &Big Twin 1990-up) carburetor adapter (ZPN 232196) must be used!On 1996 to present models late style cables must be used, or thehandlebar throttle assembly must be changed to the pre-1995 model.234862 40 mm Mikuni SmoothBore carburetor for custombuilding, choke cable assembly is included.Pull cables (throttle)232211 Black vinyl, stock length thru 1995232208 Black vinyl, -4" thru 1995232206 Black vinyl, +6" thru 1995722890 Clear coated braided steel, stock length thru 1995233972 Braided steel, +6" thru 1995232037 Black vinyl, stock length 1996 to present232038 Black vinyl, +6" 1996 to presentPush cables (idle)232212 Black vinyl, stock length thru 1995232207 Black vinyl, -4" thru 1995232205 Black vinyl, +6" thru 1995722892 Clear coated braided steel, stock length thru 1995233974 Braided steel, +6" thru 1995232004 Black vinyl, stock length 1996 to present232005 Black vinyl, +6" 1996 to presentCarburetor accessories232196 Carburetor to manifold adapter for late models withOEM CV-carburetor232199 Chromed air cleaner cover232213 Air cleaner element234869 Rubber carburetor-to-manifold mounting flange236047 Manifold for Evolution models236049 Manifold for Twin Cam modelsReplacement parts232200 Choke cable assembly232244 Cap, choke cable to carb body232245 O-Ring, choke cable to carb body232216 Pilot jet # 20232217 Pilot jet # 22.5232248 Pilot jet # 25237955 Pilot jet # 70237956 Main jet # 135232214 Main jet # 180232215 Main jet # 185232218 Main jet needle # 2.950232219 Main jet needle # 2.960232241 Jet needle clip washer232240 Jet needle clip232237 Pilot screw232238 Spring for pilot screw232252 Pilot screw kit includes screw, spring washer and O-ring232204 O-Ring, float bowl232239 O-Ring, drain plug232242 Float assembly232243 Needle valve assy232235 Gasket, top cover232236 Gasket, Slider cover to carb body232201 Rebuild kit for HS40, kit includes all O-rings, gaskets,and fuel valve assemblyK&N HIGH CAPACITY AIR FILTER FOR MIKUNI HSRCARBURETORSThis K&N air filter element is designed to fit Mikuni HSR seriescarburetors and has a larger capacity as the filter included in Mikunikits. Filter has a base outside diameter of 6 3/8" (16.2 cm), top outsidediameter of 7" (17.8 cm) and is 3" (7.6 cm) high, where the stockMikuni HSR filter ZPN 237960 is 2 1/2" (6.4 cm) high.The High Capacityfilter still fits behind the Mikuni air cleaner cover.237986 K&N High Capacity filter for Mikuni HSR carburetors06-008

CarburetorsCHROME ENRICHENER KNOBBRACKET FOR 2004 TO PRESENTSPORTSTERChrome plated version of the OEM blackpainted enrichener knob bracket as used onall 2004 to present XL 883 models, and 2004to present XL 1200R models. Comescomplete with chrome plated screws andwashers.032547 Chrome enrichener knobbracket (OEM 16358-04)MIKUNI AIR CLEANERMOUNTING KITThis air cleaner mounting kit was designedto provide an alternative choice to those ofyou with a HS40 Mikuni SmoothBorecarburetor on your Evolution motor. This kitallows to mount any of our air cleaners to theMikuni HS40 carburetor. The adaptor ring isa light pressfit over the bellmouth of thecarburetor and is held in place with threescrews. Fits Evolution Big Twins from 1984thru 1991 and Evolution Sportster modelsfrom 1986 thru 1990 with a MikuniSmoothBore carburetor.232246 Fits Evolution Big Twins from1984 thru 1991232247 Fits Evolution Sportster modelsfrom 1987 thru 1990MIKUNI HSRAIR CLEANERADAPTORThis trick adaptorallows you to installalmost any air cleanerassembly that isdesigned for the stock Keihin CV carburetoron a Mikuni HSR42 or HSR45 performancecarburetor. Comes complete with hardware.236958 Adapter for use on MikuniHSR42 & HSR45REBUILD KIT FOR MIKUNI HSRCARBURETORSA very complete rebuild kit for all MikuniHSR42, HSR 45 and HSR48 carburetors.Includes float needle with seat,float chamberseal, top cover gasket, spigot body seal,rubber boot and circlip for accelerator rod,vent hose, O-rings and screws.027083 Rebuild kit for Mikuni HSR 42,45 and 48MIKUNI HSREASY TOOLKITThe Mikuni HSREasy Tool Kitincludes all theimportant tools to perform basic jetting andmaintenance on Mikuni's HSR 42, HSR 45and HSR 48 carburetors. The kit includes a17mm x 11/16" wrench to loosen andtighten the choke nut and drain plug, a HexWrench for adjusting the throttle setting anda main jet T-wrench handle with a slip-inPhillips and flat head combinationscrewdriver blade and a slip-in hex wrenchfor easy needle adjustment.741714 Mikuni HSR carburetor EasyTool KitPISTOR'S STAINLESS STEEL IDLEADJUSTER SCREWS FOR MIKUNIHSR SERIES CARBURETORSSmall detailed parts are the finishing touch onany bike. Pistor's idle adjuster screws are agreat looking alternative for the dull plasticadjusters found on Mikuni HSR 42, HSR 45and HSR 48 carburetors.Available in variousdesigns and finishes, such as satined,polished, chrome or even 24 Karat goldplated to match the style of your bike.A. 740027 Smooth polishedB. 740028 Skull BlackC. 740029 Skull ChromeD. 740030 Skull 24K Gold PlatedE. 740031 Skull PolishedF. 740032 Skull SatinedG. 740033 Iron Cross Black & RedH. 740034 Iron Cross Black & WhiteI. 740035 Iron Cross ChromeJ. 740036 Iron Cross 24K Gold PlatedK. 740037 Iron Cross polishedL. 740038 Iron Cross Satin & BlackM. 740039 Iron Cross Satin & RedN. 740040 8-BallO. 740041 DiceP. 740042 PistonZPN A B C D234869 43 mm 8 mm 70 mm 75 mm237958 46 mm 8 mm 70 mm 75 mm237959 50 mm 8 mm 70 mm 75 mm236048 50 mm 8 mm 70 mm 75 mm237977 52 mm 8 mm 70 mm 75 mmRUBBER MOUNTING FLANGES FOR CARBURETORSThese rubber mounting flanges are initially made for Mikuni carburetors but can also be usedfor custom applications.234869 Fits 36 mm and 40 mm Mikuni carburetors, comes with carburetor mountingclamp237958 Fits 42 mm Mikuni carburetors237959 Fits 45 mm Mikuni carburetors236048 Fits 45 mm Mikuni carburetors and the late style manifold with oval opening237977 Fits 48 mm Mikuni carburetors237957 Carburetor mounting clamp for ZPN 237958 & ZPN 23795906Carburetors & Air Cleaners06-009

CarburetorsFits Evolution Big Twin 1993 thru 1999238714 Super E Shorty 1 7/8"752130 Super E Shorty,TÜV approved238713 Super G Shorty 2 1/16"Fits Twin Cam Big Twin models 1999 thru 2005232909 Super E Shorty 1 7/8"752131 Super E Shorty,TÜV approved232911 Super G Shorty 2 1/16"06 S&S SUPER-E AND SUPER-G CARBURETOR KITSThe next generation 1 7/8" throat "Super E" and 2 1/16" throat "SuperG" High Performance carburetors from S&S.These carburetors are easyto install and easy to maintain with fully adjustable idle and mid-rangeand high speed jets. Other features are; repositioned idle mixture screwfor easy access even on 5 gallon tanks, adjustable volume acceleratorpump, redesigned and relocated enrichener, variable position leverattached to air cleaner back plate, 360 bowl fuel fitting, easier andmore direct fuel line routing, and come with a redesigned teardrop aircleaner to increases air flow by over 14%. No more rider legroomproblems as the Super E and G bodies are approximately 1 7/16"shorter than previous S&S models.This makes the overall installationlength the same as stock. Kit comes complete with polished aluminumteardrop air cleaner, fuel line, clamps, extra main jets, machined intakemanifold, bracket, and complete instructions.All models are designedto work with single-pull or throttle and idle cable linkage. Carburetorsare available for Big Twin models 1966 to present as well as EvolutionSportster models. Also available for most applications in a TÜVapproved version.The latest version of these S&S carburetors for 1990to present models can be installed with stock or stock style throttle andidle cables.When you have an older version (carburetors with a serialnumber starting with "A") you can upgrade your carburetor with thesame cable bracket (ZPN 750036) and also use the stock or stock stylecables for these models.Carburetors & Air CleanersFits Sportster models 1986 thru 1990232791 Super E Shorty 1 7/8"752123 Super E Shorty,TÜV approved for 883 models752124 Super E Shorty,TÜV approved for 1200 models232790 Super G Shorty 2 1/16"Fits Sportster models 1991 thru 2003232792 Super E Shorty 1 7/8"752125 Super E Shorty,TÜV approved for 883 models752126 Super E Shorty,TÜV approved for 1200 models232793 Super G Shorty 2 1/16"Fits Sportster models 2004 thru 2006750588 Super E Shorty 1 7/8"752127 Super E Shorty,TÜV approved for 883 models752128 Super E Shorty,TÜV approved for 1200 modelsFits Twin Cam Big Twin models 2006 to present751398 Super E Shorty 1 7/8"751560 Super G Shorty 2 1/16"Carburetors without kit parts750037 Super E Shorty 1 7/8"Optional parts750036 Cable bracket for use with 1990 to present OEM andaftermarket throttle and idle cablesReplacement air cleaner assemblies for Super E andSuper G carburetors, except TÜV approved kits721679 Fits Big Twin models 1936 thru 1984 and Sportstermodels 1957 thru 1985721680 Fits Evolution Big Twin models 1984 thru 1992 andSportster models 1986 thru 1990752105 Fits Evolution Big Twin models 1993 thru 1999 andSportster models 1991 to presentS&S Super E carburetor kits for BuellBuell owners can have the same advantages S&S carburetorsprovide to a Harley-Davidson and even more: by fitting an S&Scarburetor you will get rid of that huge stock air cleaner! Thesekits contain a Super E carburetor, intake manifold, complete aircleaner assembly, gas line, hose clamps, extra jets and thehardware required for installation.Note: Special S&S throttle cables are required but have to beordered separately!Fits Buell models 1994 to present235497 Super E, 47.5 mm carburetor kitThrottle cables for S&S carburetors, for 7/8"diameter handlebars235523 Throttle (open, pull)235524 Idle (close, push)For 1" diameter handlebars235525 Throttle (open, pull)235526 Idle (close, push)Fits Shovelhead models with rubber band manifold234051 Super E Shorty 1 7/8"234037 Super G Shorty 2 1/16"Fits Evolution Big Twin 1984 thru 1992234050 Super E Shorty 1 7/8"752129 Super E Shorty,TÜV approved232713 Super G Shorty 2 1/16"06-010

CarburetorsINJECTION TO CARBURETOR CONVERSIONThis selection of parts are needed when you want to convert a fuelinjection bike to a carbureted one. It will ensure that the J1850 databusthat comes standard with fuel injected models is still working correctlyso the original speedometer, tachometer, warning lights, TurnSignal/Security module, etc. can still be used.Also an adapter is neededto convert the fuel tank to accept a conventional fuel valve. Fuel valvescan be found in chapter 19.Note: To convert a fuel injection bike to a carbureted bike, wiremodifications in the factory wire harness are necessary.Pingel fuel valve adaptersAn adapter to fit a fuel valve to a stock injected model gas tank.Becauseof the tight tolerances these adapters can only be used with our Pingelhigh flow fuel valve. These adapters are available for bikes that wereoriginally fitted with either Magneti Marelli or Delphi fuel injection.Fuel valve must be ordered separately and because of the tighttolerances these adapters can only be used with our Pingel high flowfuel valve.744252 For 1995 thru 2001 FLH/FLT series models originallyequipped with Magneti Marelli fuel injection744253 For all 2002 to present models originally equipped withDelphi fuel injectionS&S INTELLIGENT SPARK TECHNOLOGY IGNITIONThis self adjusting ignition system is fully J1850 compatible and withthe available installation kits,wire modifications are kept to a minimum.With the exclusive knock sensor, the systems "learns" the conditionswhere detonation occurs to prevent it from happening again and alsoit keeps track where the ignition timing can be increased, for morehorsepower, optimum fuel economy, as well as reduced emissions.Installation kits contain the extra sensors and a wire loom that plugsdirectly into most stock sensors.750049 Ignition module only750038 Installation kit for 1999 thru 2003 carburetor equippedTwin Cam models (wire modifications are necessary)750577 Installation kit for 2004 to present carburetor equippedTwin Cam models (wire modifications are necessary)06Carburetors & Air CleanersTwin-Tec EFI Conversion moduleAn attractive alternative for the S&S IST module is this module thatreplaces the complete EFI controller from your bike. In fact it isjust an ignition module that uses the stock cable connectors,nothing else. It does not get any easier as this. Fits all 2001 to2011 Delphi Fuel Injected Twin-Cam models, except 2008 andlater Touring models and 2011 Softails742033 Twin Tec Fuel Injection to carburetor conversionmodule06-011

Carburetor Parts06Carburetors & Air CleanersCARBURETOR REBUILD KIT FORKEIHINThe most complete rebuild kit available, itcontains 17 pieces and includes carburetorto air filter gasket, carburetor to manifoldgaskets and all viton O-rings(OEM 27006-76).012652 Carburetor rebuild kit for KeihinADJUSTABLE MAINJET KIT FORBENDIX & ZENITH CARBURETORSThis kit establishes full adjustability for theBendix-and-Zenith carburetor main and idlecircuits and frees the engine tuner from theneed to stock several of the expensive anddifficult-to-locate Bendix carburetor fixed sizemain jets.231519 Main jet kitNote: You must have the obsolete specialpurpose 9/32" x 32 thread tap which isnecessary to clear the thread in the carburetorfor installation of the kit.ADJUSTABLE MAIN JET FORKEIHIN "BUTTERFLY"CARBURETOREliminates incorrect multiple jet changeswhen replacing exhaust pipes or air cleanerson all Keihin-equipped models (except CVtype) from 1976 thru 1989. Full adjustabilitypermits precise tuning for maximumperformance with every combination ofengine, pipes and air cleaner. This kit freesyou from the limitation of the few fixed jetsizes available and the labor of drilling jets.Use new gaskets and seals when installing.012660 Complete kitCARBURETOR REBUILD KITComplete rebuild kit with accelerator pump.Fits all Bendix carburetors 1971 to 1975. Idlescrew not included (OEM 27132-71).012615 Carburetor rebuild kitPUSH PULL BRACKET FOR SUCARBURETORRivera designed this bracket and rotor to fitthe Eliminator II SU carburetor and still retainthe stock Harley cables.It can only be used forRivera's latest carburetors (Eliminator II) withdual springs for throttle return. For all models1973 thru 1980 use pull side only. On 1981and later models use both the push and pull.530032 Push pull bracketCARBURETOR NEEDLESWe stock a large range of tapered needles forthe HD-6, HD-8 and Eliminator I and IIcarburetors.530038 Needle CV used in HD-6Strokers or Big Bore530039 Needle UM used in HD-8 2"stock530040 Needle UH used in HD-8 2"Strokers or modified530041 Needle BBX Eliminator, richerthan BBT530042 Needle BBT Eliminator,standard530043 Needle BBD Eliminator, leanermixture than BBT530044 Needle BCJ Eliminator, richermixture than BBXBENDIX ACCELERATOR PUMPASSEMBLYFits all Bendix or Bendix type carburetors(OEM 27762-71A).012619 Bendix accelerator pumpassemblySU CARBURETOR REBUILDINGKITIncludes everything needed for a completerebuild.530053 Rebuild kit for Eliminator I530054 Rebuild kit for Eliminator II06-012

Carburetor PartsLEVELING BRACKETS FOR SUCARBURETORSAll brackets are show-Chrome for use withIron head Sportster or Shovelhead engines.A. 530050 Fits Big Twin 1974 thru1984 and Sportster up to1976B. 530051 Fits Sportster 1977 thru1985C. 530052 Fits Big Twin with 5 gallontanksREPAIR KITS FOR KEIHIN CVCARBURETORSThese carburetor repair kits are the mostcomplete kits available. They do not onlyinclude all carburetor O-rings, plugs, floatneedle, gaskets etc., but also all manifold O-rings and air cleaner to carburetor gaskets.Fit all Sportster models 1988 thru 2006 andall Big-Twin models 1990 thru 2006 with thestock Keihin CV (Constant Vacuum)carburetor (OEM 27006-88).234441 James Gaskets243096 Genuine ZodiacFUEL LINE BARB FITTING FORKEIHIN CARBURETORThis barb fitting is common on all Keihincarburetors, both butterfly and CV types asused on 1976 thru 2006 Big Twin andSportster models.751509 Keihin fuel inlet(OEM 237371-76A)FLOAT BOWL SEALFloat bowl seal for Keihin CV carburetors asused on 1988 to present Sportsters,and 1990to present Big Twins. Made by James, sold indealer 5-packs (OEM 27577-88)740377 Float bowl sealMAIN & SLOW JETS FOR CVCARBURETORSThese main and slow jets are available todealers in an assortment box, containing atotal of 140 pieces main and slow jets, 10pieces of every size as listed below.There arealso 5-packs of every size available. Jets areexactly made to OEM specifications, and areindelibly marked with their size.These jets fitall Keihin CV (Constant Vacuum) carburetorequipped Buell models 1988 to present,Sportster models 1988 to present, EvolutionBig Twin models 1990 thru 1999 and TwinCam models 1999 to present.721351 Assortment box main & slowjets, 140 piecesRefill packs for ZPN 721351, soldin 5 packsMain jets Size OEM721358 #155 27154-89721354 #160 27152-89721357 #165 27116-88721353 #170 27115-88721352 #175 27090-89721356 #180 27114-88721359 #185 27185-90721360 #195 27275-96Y721355 #200 27105-88Slow jets Size OEM721364 #35 27117-88721363 #40 27281-92721362 #42 27171-89721365 #48 27165-90721361 #45 27170-89DYNOJET'S THUNDERSLIDECARBURETOR CONVERSION KITDynojet is known for their knowledge anddesign capabilities when it comes tocarburetor improvement and fuel efficiency.Their latest design is a special shapedcarburetor slide. They claim this special"ThunderSlide" will bring a gain of 10Horsepower, better throttle response andimproved gas mileage, even better wheninstalled in combination with a K&N air filterelement. Stage 1 kits are for use with stockcarburetor, Stage 7 kits are developed for usewith non-stock Big Bored engines oraftermarket carburetors.Stage 1 kits for use with stockcarburetor233824 Fits XL 1200 1988 thru 2003(except XL 1200S)711579 Fits XL 1200C and XL 1200Rmodels 2004 thru 2006711298 Fits XL 1200S 1998-2006711299 Fits Buell M2 models 1997 thru1998711300 Fits Buell S1 models 1996 thru1998 and S3 and S3T models1997711301 Fits Buell S1 White Lightning1998 models and S3 and S3Tmodels 1998233825 Fits Evolution Big Twins 1989thru 1999711297 Fits Twin Cam models 1999-2001711456 Fits Twin Cam models 2000-2006Stage 7 kits for use with nonstockBig Bored engines oraftermarket carburetors711544 Fits stock Keihin CV carburetorequipped Big Bore 1989 thru1999 Evolution Big Twin711547 Fits stock Keihin CV carburetorequipped Big Bore Twin Cam1999 models711548 Fits stock Keihin CV carburetorequipped Big Bore Twin Cam2000 to present711550 For use with Screamin' Eagle's44 mm Keihin CV carburetorequipped Twin Cam models711549 For use with Screamin' Eagle's44 mm Keihin equippedEvolution Big Twin models06Carburetors & Air Cleaners06-013

Carburetor Parts/Carburetors06Carburetors & Air CleanersDYNOJET TUNER KITSThese carburetor tuning kits from DynoJet arethe best solution for eliminating the flat spotsin the acceleration of 1988 to presentSportster and Big Twin models equipped withKeihin CV carburetors. DynoJet kits permiteasy tuning of the carburetor on stock motorsas well as motors with performance cams andexhausts.Each kit comes with a detailed easyto-readinstruction book that leads you stepby-stepthrough the carburetor tuning andmodification.Also included are a selection ofmain jets, a needle jet, an adjustable needlewith spacers and circlips, a spring and drillbits.711575 Fits 1994 thru 1998 Buell S2Thunderbolt711573 Fits 1997 thru 1998 Buell M2Cyclone711574 Fits 1996 thru 1998 Buell S1711576 Fits 1998 Buell S1 and S3711305 Race-only kit for XL 883(acceleration pump disabled)711577 Fits XL 883 models 2004-2006233788 Fits 1988 Sportster modelswithout acceleration pump711303 Fits XL 1200S 1998-2006711578 Fits XL 1200C and XL 1200Rmodels 2004-2006233789 Fits XL 883 and XL 1200Sportster and Big Twin modelswith acceleration pump 1989thru 1995711302 Fits 883 and 1200 Sportster1996 thru 2003 (except XL1200 Sport) and Evolution BigTwin models 1996 thru 1999711304 Fits Twin Cam 88 models1999-2006THROTTLE SLIDE/VACUUM VALVEASSEMBLY FOR KEIHIN CVCARBURETORSThe most delicate part in a CV carburetor isthe vacuum valve, which is usually anassembly with the throttle valve. Yourcarburetor will hardly work when the vacuumvalve is punctured or torn. Zodiac offers areplacement assembly that fits all stock KeihinCV carburetors as found on all 1988 topresent Sportsters, 1990 thru 1999 Big Twinsand 1999 to present Twin Cam models.741883 Vacuum piston assembly(OEM 27585-88)CHROME KNURLED CHOKE KNOBThis choke knob is CNC machined aluminum,has been highly polished and Chrome plated.It will fit all choke cables having a 10-32thread, including all 5-speed FLT, FLHT, FLHSand FXR models. Sold each (OEM 29214-71).011600 Knurled choke knobCHOKE AND/OR ENRICHENERCABLESChoke cables are also known as enrichenercables. No matter how you call them, you willfor sure need them to start your engine whenthe temperature drops a little.We have thesecables available for most stock applications,as well as for the popular Mikuni carburetors.114784 Inner wire with knobonly, 11.2" (28 cm) long.Replaces top motor mountchoke assembly with 5/32"shank and 8-32 UNC thread.Fits XLH 1972-Early 1980,XLCH 1972-1979, XLCR1977-1978, XLS 1979-Early1980, XLT 1977, FX1973-1978, FXE 1973-1981,FXS 1977-1981, FXB1980-1981 and FXEF1979-1981 (OEM 29216-72 &29219-78)114785 9.2" (23 cm) length with10-32 UNF thread. Fits FLTC1980-1989, FLTCU 1989, FLHT1983-1987, FXRS 1982-1989,FLHTC 1983-1989, FLHTCU1989, FLHS 1987-1989, FXRP1984-1988, FLHTP1984-1988, FLT 1980-1983,FXRC 1985, 1987, FXRD 1986,FXRDG 1984, FXLR1987-1989, FXR 1982-1983,1986-1989, FXRS-SP1985-1989 and FXRT1983-1989 (OEM 29209-86,29210-86 & 29225-79)723121 Complete cable with chromeknob for dash mount. Fits 1971thru early 1978 FL and1971-1972 FX(OEM 29212-71)723122 Complete cable with chromeknob for dash mount. Cable is20 5/8" (53 cm) long. Fits late1978-1984 FL, 1980-1986FXWG and 1984-1985 Softail(OEM 29213-79)114787 Complete cable withknob, fits Keihin CV carburetoron all Sportster models1988-2006, 1991-2005 Dynaand all Big Twin models1993-2006 (OEM 29229-88D& 29238-92A)114786 Complete cable withknob, fits Keihin CV carburetoron 1990-1992 FXR, Softail andTouring (OEM 29236-90)232200 Complete 6" long cable withknob, fits Mikuni HS40carburetor237961 Complete 8" long cable withknob, fits Mikuni HSR42,HSR45 & HSR 48 carburetors,can also be used on Keihin CVcarburetors06-014

Carburetor PartsCUSTOM STYLE IDLE ADJUSTERSCREWS FOR KEIHIN CVCARBURETORSThese custom style idle adjustment screws fitthe stock Keihin CV carburetor on all 1988thru 2006 Sportsters, 1989 thru 1999Evolution Big Twins, and all 1999 thru 2006Twin Cam.These screws are fitted on a shortbut flexible cable for ease of adjustment.Twostyles available in your choice of black or matchrome.A. 745304 Mat chrome Flower styleB. 745305 Black Flower styleC. 745306 Mat chrome Cross styleD. 745307 Black Cross styleBILTWELL RIPPLE KEIHIN CV CARBCOVERSBiltwell CNC machined covers replace theOriginal Equipment top cover on Keihin CVcarburetors on Sportster, Big Twin and TwinCam models. They are available in black orpolished aluminum, as well as polishedStainless Steel..751837 Black aluminum751839 Polished stainless steelREBUILD KITS FOR S&SCARBURETORS234900 Accelerator pump rebuild kitSuper E & G234901 Rebuild kit for Super E234902 Rebuild kit for Super GCARBURETOR BODY REBUILD KITComplete body rebuild kits for S&S Super Eand Super G carburetors. Kits containsthrottle shaft, throttle plate, screws,lockwashers, nuts, washers, throttle returnspring, pump activator spring, O-ring, bowlgasket, ejector, nozzle O-ring and air cleanergasket.232794 Rebuild kit for Super E232795 Rebuild kit for Super G06Carburetors & Air CleanersCARBURETOR TOP COVERThese chrome plated die-cast top coversreplace the black wrinkle painted OEM parton Keihin CV carburetors as used on allSportster models from 1988 to present,Evolution Big Twin models 1990 thru 1999and Twin Cam models 1999 to present.Available in plain chrome, chrome withchrome Eagle Spirit logo, or chrome & goldEagle Spirit logo. Install in a glance.301794 Plain chrome cover301858 Cover with chrome logo301859 Cover with gold & chrome logoCHROME THROTTLE BODYMOUNTING FLANGESThese throttle body mounting flanges areCNC machined from billet 6061-T6 aluminumand than beautifully chrome plated. Sold insets of two and come complete with 2 allenhead and 2 hex head mounting screws. Fitsall 2006 to present fuel injected Twin Cammodels (OEM 26993-06).027560 Chrome aluminum throttlebody mounting flange kitS&S 90 DEGREE FUEL INLET FORSUPER E & GThe new fuel inlet for Super E and Super Gcarburetors is stock on carburetors producedafter May 2010. A great upgrade for olderS&S carburetors as the 90 degree bend in thebarb fitting prevents for a kink in your fuelline. Sold each.752087 S&S Super E & G 90 degree fuelinlet06-015

Carburetor Parts06Carburetors & Air CleanersTHROTTLE & IDLE CABLES FOR S&SCARBURETORSAvailable in your choice of standard black,Braided Stainless Steel, or ClearCoat BraidedStainless Steel. Cables for 1981 thru 1995models are for threaded throttle assemblies,cables for 1996 to present are for snap-in stylehandlebar throttle assemblies. All listed cablesare for use with older S&S carburetors that havea flat cable bracket. Cables do NOT fit S&Scarburetors manufactured after October 2000.These have the so-called "tall" cable bracket foruse with the stock style throttle and idle cablesfor your model as listed in Chapter 14. Listedlengths are from the outer cables.Note: Late style S&S carburetors with the tallcable bracket use the stock style throttle and idlecables for your model as listed in Chapter 14.Barnett Throttle cablesBlack Braided ClearCoat710284 - 722907 1981-1995, 38" (97 cm) length, 130° elbow710288 - 722908 1981-1995, 44" (112 cm) length, 130° elbow238195 - 722824 1996 to present, 33" (84 cm) length, 90° elbow710292 - 722905 1996 to present, 38" (97 cm) length, 90° elbow710296 - 722906 1996 to present, 44" (112 cm) lenght, 90° elbowZodiac Throttle cablesBlack Braided ClearCoat- 114720 114957 1996 to present, 38" (97 cm) lenght, 90° elbowBarnett Idle cablesBlack Braided ClearCoat710285 - 722903 1981-1995, 38" (97 cm) length, 130° elbow710289 - 722904 1981-1995, 44" (112 cm) length, 130° elbow238421 - 722820 1996 to present, 33" (84 cm) length, 90° elbow710293 - 722901 1996 to present, 38" (97 cm) length, 90° elbow- 238434 710299 1996 to present, 39" (99 cm) length, 90° elbow710297 710299 722902 1996 to present, 44" (112 cm) lenght, 90° elbowZodiac Idle cablesBlack Braided ClearCoat- 114718 114974 1996 to present, 38" (97 cm) lenght, 90° elbowS&S MAIN & INTERMEDIATEJETSFor jetting all Super B, E, and Gcarburetors.Available are a Master Jetpack that Includes one each, as wellas Jet Packs with 3 different intermediatejets or 6 different main jets.Master Jet Pack with intermediate and main jets232695 Contains one of each intermediate jets (.025", .0265",.028", .0295", .031", .032", .033" and one each mainjets (.062", .064", .066", .068", .070", .072", .074",.076", .078", .080", .082", .084"Intermediate Jet Packs232796 Contains one of each .0250, .0265, .0280232797 Contains one of each .0295, .0310, .0320232798 Contains one of each .0330, .0360, .0400Individual intermediate jets, sold each752135 .0250"752136 .0265"752137 .0280"Main Jet Packs232799 Contains one of each .062, .064, .066, .068, .070, .072232789 Contains one of each .066, .068, .070, .072, 074, .076232788 Contains one of each .072, .074, .076, .078, 080, .082232787 Contains one of each .078,.080, .082, .084, 086, .088SUPER 1 7/8 E Gas CarburetorSUPER 2 1/16 G Gas Carburetorjetting chartjetting chartDisplacement stock stock- stroker stock- stroker strokermild-strokermild-stroker55"-74" 74"-84" 84"-98" 74"- 86" 88"-96" 96" & upIdle 3/4-1 1/4 3/4-1 1/4 3/4-1 1/4 3/4-1 1/4 3/4-1 1/4 3/4-1 1/4mixture screw turns turns turns turns turns turnsIntermediate jet .0265 .028 .0295 .031 .031 .032 .028 .0295 .0295 .031 .031 .032.0295 .031 .032 .033 .033 .036 .031 .032 .032 .033 .033 .036Main jet .062 - .072 .068 - .076 .072 - .082 .064 - .076 .068 - .078 .072 - .08406-016

Carburetor PartsS&S DEALER STOCKING PARTSKITS&S Dealer Stocking Parts kits contain aselection of "must have" parts. They aredesigned to help dealers by making it easierfor them to service S&S carburetors, andultimately to provide better service to theircustomers.There can be no doubt that goodservice is what makes the difference betweenhaving customers who occasionally drop in,and having loyal customers who come to yourshop whenever they need parts or service.The S&S Dealer Stocking Parts kits providedealers with a ready to go inventory ofsupport parts. Dealers will find it an easy wayto organize and maintain stock of criticalcomponents. We have a convenient kitavailable that contains a useable selection ofmain- and intermediate jets, as well as aCarburetor Parts Kit that contains all the partsneeded to service and tune S&S carburetors.With these parts on hand, our dealers canpromptly handle most minor problems thatmight otherwise keep your customers off theroad. Kits come in hinged storage boxes withlabels inside the cover for easy location,identification, and re-ordering parts.THUNDERJET KITSThunderjet's patented third fuel circuit has abuilt-in air correction system thatpermanently solves the problem of poormidrange performance and/or a too leancondition on the top end. The systemoperates over a wide range of altitude andatmospheric conditions and can be installedon all S&S Super B, D, E and G models as wellas Bendix/ Zenith and Keihin carburetors.Available in Red, Blue or Black anodizedversions.Note: S&S series E and series G carburetorsneed to be rejetted.Fits S&S Super B, D, E and Gseries, Bendix/Zenith and Keihin(except CV) carburetors232051 Red anodized232052 Blue anodized232053 Black anodized232056 Jet kit for S&S series E and GcarburetorsFits Keihin CV carburetors232091 Red anodized232092 Blue anodized232093 Black anodized06Carburetors & Air CleanersS&S Dealer kits750254 Jet Kit750255 Carburetor Parts KitS&S MAIN JET TOOLThis tool makes it easy to change main jet inS&S GAL, GBL, MGAL, MGL, Super B, SuperE and all two-throat carburetors. A must forevery professional workshop.750264 Main jet tool for changingseries #72 main jets4" QUICK CHANGE FLOAT BOWLSCREWS FOR S&S SUPERCARBURETORS (EXCEPTSHORTY)Tired of dropping those float bowl screwsevery time you make a low- speed jetchange? These billet quick change bowlscrews make jet changes a snap! No moreburnt fingers or lost screws while rushing tomake the next round. Machined from billetaluminum with a steel stud installed,featuring knurled knobs and a handyscrewdriver slot. For racers, tuners or custombuilders looking for the finishing touch.Available in red and black anodized or satinaluminum finish, 4 pcs.232054 Satin finish232055 Red anodized232058 Black anodized06-017

Carburetor Parts/Air Cleaners/Carburetor PartsNESS S&S CHOKE KNOB• Keep choke function when adding a velocitystack to your S&S carburetor from billetaluminum• Replacement piece for choke assemblies inNess velocity stack kits06Carburetors & Air CleanersCARBURETOR MOUNTED FUELVALVE FOR S&S CARBURETORSKustom Tech's fuel valve is made in Italy fromsolid brass and bolts straight into the bottomof S&S Super B, Super E and Super Gcarburetors. Gives the impression you don'thave a petcock at all. Sorry, only has twopositions; open or closed. NO reserve!751188 Fits Super B carburetors751187 Fits Super E and Super GcarburetorsS&S THROTTLE CABLE BRACKETFOR USE WITH STOCK STYLECABLESThe new trick cable bracket as found on S&SSuper E and Super G carburetorsmanufactured after October 2000 makes lifeeasier when installing an S&S carburetor. Itallows the use of all 1990 thru 1995 and1996 to present stock style throttle and idlecables in stead of special S&S cables. Whenyou have an older S&S carburetor with a serialnumber starting with A you can upgrade yourcarburetor with this bracket and use stockstyle cables.750036 Cable bracket for use with1990 to present OEM andaftermarket throttle and idlecablesS&S CRUISE CONTROL KITSS&S has developed two new cruise controlcable adapter kits that make any Super E orG carburetor work with the stock Harley-Davidson cruise control. One kit is for1993-1997 models and the other is for1998-up models. The kits come with fullinstructions, and can be installed by anycompetent mechanic.750047 Fits 1993 thru 1997 EvolutionBig Twin models750048 Fits 1998 thru 1999 EvolutionBig Twins and 1999 to presentTwin Cam modelsADJUSTABLE ENRICHMENTDEVICEFully adjustable enrichment devices replacethe fixed one on S&S Super carburetors tomake starting quicker and easier. Precisionmachined by Kustom Tech. Available with aclassic round knob or dice-style Lucky Sevenknob.741106 Classic design741132 Dice-style Lucky Seven designREBUFFINI ADJUSTABLEENRICHMENT DEVICEThis adjustable enrichment device replacesthe fixed one on S&S Super E, Super G andSuper B carburetors to make starting quickerand easier.Exactly the same device as alreadyincluded in Rebuffini air cleaner kits for S&Scarburetors.746015 Adjustable enrichment devicefor Super E & GA18460 Ness Choke AssemblySINGLE THROTTLE CABLECONVERSION FOR S&S SUPER E & GFor the purists who want just a single throttlecable to operate an S&S Super E or Super Gcarburetor.Kustom Tech's single throttle cableconversion kit gives a clean custom look. It ismade in Italy from solid brass and includescable wheel, cable wheel cap nut and cablebracket.751186 Single throttle cable conversionkitADJUSTABLE ENRICHMENTDEVICEThese designer style adjustable enrichmentdevices replace the fixed one on S&S Super E,Super G and Super B carburetors to makestarting quicker and easier. The round styleknobs have a knurled perimeter to give youa better grip. Knobs are chrome plated.Threegreat looking styles available.A. 120247 Maltese Cross styleB. 120248 Round with 5-point starC. 120249 Round with Maltese cross06-018

Fuel InjectionS&S SINGLE BORE TUNED INDUCTION SYSTEMThe S&S single bore tuned induction system is cool looking and deliversa healthy boost in midrange torque. Peak horsepower is also increased.The tuned runner system makes even more horsepower than an S&Steardrop air cleaner.Performance increases are across the board for stockand big inch engines alike.The heart of the single bore tuned inductionsystem is the dual runner, two-into-one intake. The tuned runners arevery similar in appearance to the dual runner intake for our dual boreinduction system, but the design allows for more flexibility. Instead ofbolting directly to a throttle body,the runners of the single bore inductionjoin together in a smooth, flow enhancing curve and the unit bolts to anadapter bracket. A variety of adapter brackets make it compatible withlot of different engine styles.The Single Bore Tuned Induction System isavailable in chrome, wrinkle black powder coat, or natural finish forcustomers who want to apply their own cosmetic treatment. Kits for2008 to present Touring models are designed to bolt directly to the ETCthrottle body without an adapater bracket and include a black cover tohide the throttle body from view. Kits for all other models are actuallycomposed of two kits:one with the induction runners and filter,the otherwoth the adapter bracket, breather and required hardware.Complete Single Bore Tuned Induction Kits for 2008to present FLH and FLT series Touring model Systems712019 Chrome712018 Wrinkle BlackSingle Bore Tuned Induction Systems. Includestuned runners and red filters, adapter bracket kitmust be ordered separately.740454 Chrome740453 Wrinkle Black740452 Natural finishAdapter Bracket Kits for S&S Single Bore TunedInduction Systems751343 Fits 1986 thru 2003 Sportster equipped with S&S SuperE or Super G carburetor751508 Fits 1984 thru 1999 Evolution Big Twin and 1999 topresent Twin Cam with stock CV carburetor or Delphi FuelInjection, except 2008 and later FLH and FLT series models751345 Fits 1984 thru 1999 Evolution Big Twin, S&S V and T-seriesengines from 96 thru 113 CI and 1999 to present TwinCam equipped with S&S Super E or Super G carburetor740455 Fits 1984 thru 1999 Evolution Big Twin, S&S V and T-series engines from 96 thru 113 CI and 1999 to presentTwin Cam equipped with S&S Single Bore Fuel Injection751344 Fits S&S V124 and T124 engines with S&S Super E orSuper G carburetor751347 Adapter bracket kit for S&S cylinder heads750893 Fits S&S X117 X-Wedge enginesZODIAC'S "TOP" FUEL INJECTION ADJUSTABLE FUELINJECTION TUNERThe "TOP Fuel Injection" adjustable fuel injection tuner is a load-basedfuel injection module that does not require any splicing of your wireharness or making other permanent modifications to your bike. The"TOP Fuel Injection" comes pre-loaded with base maps for everyparticular model which than can be fine-tuned for your bike andindividual riding style with three buttons.Tuning your fuel injection thisway is even easier than tuning a carburetor.You don't need a computernor a dyno to maximize your bike's performance. Utilizing the latest inload-based technology in fuel injection performance, the "TOP FuelInjection" detects the exact amount of load on the engine at any speedand any RPM, delivering the perfect amount of fuel to the engine foroptimum performance.This makes the design superior over fuel injectionmodules that work off of throttle position, as throttle positions can bethe same at different speeds and with different loads on the engine.With the same amount of fuel injected into the engine in varyingconditions, performance will never be as good as it will be when youhave installed the Zodiac "TOP Fuel Injection" tuner. Great on stockbikes but strongly recommended for use on bikes with performance aircleaner and/or performance exhaust installed.Available for all injectionmodels.741694 Fits 2007 to present Sportster models, including 2008 topresent XR 1200741690 Fits 1995 thru 1998 Evolution Big Twin and all 1999 thru2005 Twin Cam741691 Fits 2006 Softail, 2006 FLH and FLT series models.Alsofits 2006 European Dyna models (models without O2sensors)741692 Fits 2007 thru 2011 Softail (except 2011 CVO's), 2006O2 sensor equipped Dyna 's, all 2007 thru 2011 Dyna,and 2007 Touring741717 Fits 2012 to present Softail and 2012 to presentDyna741693 Fits 2008 thru 2009 Touring models741697 Fits 2010 thru 2011 Touring models741695 Fits 2002 thru 2007 V-Rod models741696 Fits 2008 thru 2011 V-Rod models741698 Fits 2012 to present V-Rod models06Carburetors & Air CleanersParts and accessories751348 Water repellent filter covers, pair750979 Optional blue filter element, each750978 Replacement red filter element, each06-019

Fuel InjectionFast Set Up kits for 2007 thru 2009 Twin Cammodels with stock or Performance mufflers.Kit contains:•Fuel Injection tuner•Active Exhaust System control box•Active Intake System control box (except for 2008-up Touring)751692 Fits 2007 to present Softail (except 2011 CVO's), 2006O2 sensor equipped Dyna 's, all 2007 to present Dyna,and 2007 Touring751693 Fits 2008 thru 2009 Touring models06Carburetors & Air CleanersTHE EASIEST & MOST SECURE WAY TO TUNE 2007TO PRESENT FUEL INJECTED HARLEY TWIN CAMMODELS: ZODIAC'S FAST SET-UP KITSBefore the injection time, the easiest way to get a better performingHarley was the installation of a set of performance mufflers or anexhaust system in combination with a performance air cleaner and rejettingthe carburetor.The introduction of Electronic Fuel Injection (EFI)did not make that any easier,when Harley also added the Active ExhaustSystem and Active Intake System on the European Big Twin models in2007 it seemed nearly impossible to get the classic Harley rumblewithout getting a "Fault" warning light on the dash.Also, tuning the Original Electronic Fuel Injection seemed limited toofficial dealers, installing expensive Screamin' Eagle downloads, orhighly specialized shops with computer know-how and an in-housedynamometer.This is where Zodiac comes in, Zodiac has always beenon the forefront of tuning Harley's and with the years of in-houseexperience on Mechanical and Electronic fuel management we decidedto make things easier for both the dealers and bike owners.We testedliterally all Fuel Injection tune-up systems on the market and took theone giving the best over-all performance. We had an empty boxproduced and loaded it with our own developed tune files.This resultedin the Zodiac TOP Fuel Injection tuner.When you now replace your mufflers or exhaust systems and install ahigh performance air cleaner,just plug the Zodiac T.F.I.tuner in betweenthe stock wiring harness and the stock EFI control computer. That'sall! The TOP Fuel Injection control box comes pre-programmed andcorrects the Fuel Injection computer to great throttle response andoptimized fuel economy. Now you got great sound, the Harley rumbleand more performance.We at Zodiac have tested these kits with variousmufflers and complete exhaust systems. As always, the affordableSuperTrapp mufflers or exhaust systems were about the bestperforming, but these kits work with ANY good pair of performancemufflers or full performance exhaust system, allowing you to use yourfavorite style or brand. The best performance is achieved when youalso install a performance air cleaner such as a Zodiac's Super Sucker,Doherty Power PACC, Ness Big Sucker or a Küryakyn Hypercharger.Tests on Ton Pels' personal 2007 Fat Boy showed a 10 to 15% increasein torque and 15% to 20% horsepower, just with this Fast Set Up kit,Zodiac Super Sucker and SuperTrapp exhaust.Fast Set Up kits for 2007 thru 2009 Twin Cammodels with complete Performance exhaustsystem.Kit contains:•Fuel Injection tuner•Active Exhaust System control box•Active Intake System control box (except for 2008-up Touring)751792 Fits 2007 to present Softail (except 2011 CVO's), 2006O2 sensor equipped Dyna's, all 2007 to present Dyna,and 2007 Touring751793 Fits 2008 thru 2009 Touring modelsIndividual partsFor those who want just a Zodiac TOP FI Fuel Injection tuner,have another brand tuner or already have some of the partsinstalled.702020 Three Way Trick Box for Active Exhaust System with stockor aftermarket mufflers702028 By-pass Module for use with complete aftermarketexhaust system (without Active Exhaust System)702022 By-pass Module for use with aftermarket air cleaner(without Active Intake System)741692 Zodiac TOP Fuel Injection tuner, fits 2007 to presentSoftail (except 2011 CVO's), 2006 O2 sensor equippedDyna 's, all 2007 to present Dyna, and 2007 Touring741693 Zodiac TOP Fuel Injection tuner fits 2008 thru 2009Touring models06-020

Fuel Injection06DYNATEK'S FI CONTROLLERDynaTek claims the most simple and fastest way to fine tune a fuelinjected system is to use DynaTek's FI (Fuel Injected) Controller. It givesa full range of fuel mixture adjustment in either direction (leaner/richer).For the adjustment it does not require any computer. The controller isjust supplied with 3 base fuel curves.These predetermined settings arebased on standard engine/exhaust system modifications. Selecting oneof these settings puts the fuel curve in a close to optimum range.Threeadditional potentiometers allow to fine tune the low, mid, and highranges of the fuel mixture.All of the adjustments are made with nothingmore than a simple screwdriver. Each controller comes with step-bystepinstruction manual.Features• Controller plugs into harness, easy to install• Directly to be connected to the injectors OEM style connectors• Allows fuel mixture adjustment in three tuning areas• No computer needed for adjustment• Ideal to optimize performance after fitting pipes and performanceproducts• Improves "rideability" and response• Small dimensions to mount virtually anywhere on your motorcycle730667 Fits 2007 to present XL 883 Sportster models730668 Fits 2007 to present XL 1200 Sportster models730656 Fits 1997 thru 1998 Touring Evolution models730657 Fits 1999 thru 2001 FLH/FLT series models730658 Fits 2002 thru 2005 FLH/FLT series models730661 Fits 2006 FLH/FLT series models730664 Fits 2007 FLH/FLT series models730669 Fits 2008 FLH/FLT series models730670 Fits 2009-2011 FLH/FLT series models730659 Fits 2001 thru 2005 Softail and 2002 thru 2005 DynaTwin Cam models730662 Fits 2006 Softail models730665 Fits 2007-2010 to present Softail models730663 Fits 2006 Dyna models730666 Fits 2007 to present Dyna models730660 Fits 2002-2011 V-Rod modelsS&S EZ-FI FUEL INJECTION TUNERThe S&S EZ-FI is an add-on for your stock Fuel Injection module andgreat for stock engines with just performance pipes and/or a high flowair cleaner installed.The EZFI gives you plenty of tuning control,but witha much lower price tag than replacing the existing module! In addition,since the EZFI module only effects fuel delivery, the other functions ofthe stock ECM, such as turn signals, safety functions, instruments, etc.are not effected. Fits Delphi Fuel Injected equipped Harley-DavidsonSoftail 2001 thru 2010,Dyna 2002 thru 2011,Touring 2002 thru 2007,all V-Rod and all Sportster. Comes complete with software andinstructions, plus Velcro for easy mounting.750860 S&S EZ-FI Module Kit750861 Replacement bypass wiring harnessCarburetors & Air Cleaners06-021

Fuel Injection06Carburetors & Air CleanersTHUNDERMAX FUEL INJECTIONThunderMax claims to be the most powerful, self tuning fuelmanagement system designed specifically for fuel injected Harley-Davidson motorcycles. The ThunderMax EFI system with AutoTune ispurpose built to deliver uncompromised performance. It works on anybike, no matter if it is a plain stock one, has a performance exhaust,and/or performance air cleaner or any other performance upgradeinstalled. The AutoTune function of the ThunderMax will continuallytune any fuel injected Harley engine for maximum performance. It is aWide-Band, Closed Loop system which means it continually andautomatically adjusts air/fuel ratios every time you ride, regardless ofchanges on the motorcycle or any ambient condition, such astemperature, barometric pressure, humidity or a change in the fuelquality. Once installed, the ThunderMax with AutoTune will fine tunethe base map to your riding conditions and habits, automatically, everytime you ride.With the ThunderMax you will experience easier starting,a smoother running engine, crisp and dramatically improved throttleresponse, increased performance at all riding levels without sacrificingfuel economy. It will also eliminate popping, spitting and backfiring fora better sounding exhaust.The ThunderMax also gives you the abilityto adjust idle speed for a cooler running engine.The ThunderMax is anindustry award winning product that outperforms all other tuningsystems in every riding and performance category and comes with a3 year limited warranty.723252 Fits 2007 thru 2009 XL Sportster models723253 Fits 2010 to present XL Sportster models723254 Fits 2008 to present XR 1200 models723255 Fits 2002 to present V-Rod models723250 Fits 2001 thru 2010 Twin Cam Softail (except Rocker)and 2002 thru 2007 Twin Cam Touring723261 Fits 2011 Twin Cam Dyna and 2011 Softail (except CVOSoftail Convertible)723262 Fits 2012 to present Twin Cam Softail and Dyna723253 Fits 2008 thru 2010 Softail Rocker, 2009 FXSTSSE2 CVOSpringer Softail and 2004 thru 2011 Dyna723251 Fits 2008 to present FLH and FLT series Touring modelsAccessory USB/Serial port adapterIf your laptop or PC does not have a serial port, thisinexpensive adapter will add a serial port to your computer forcommunicating with the ThunderMax EFI controller (36 pinconnector models only). Supports 1.0 and 2.0 USB ports onWindows 98/2000/ME/XP/Vista computers. Includes driverinstallation software.723260 USB/Serial port adapterAutoTune data part "Y" harnessThe ThunderMax AutoTune gets its power and communicatesto the ECM through the motorcycle's factory data port plug.This "Y" harness allows the AutoTune module to be pluggedin with an additional plug remaining for other tasks. Works onall ThunderMax modules except on 2008 to present FLH andFLT Series Touring models.723257 AutoTune data port "Y" harnessExtended length ThunderMax CommunicationcableTwice the length of the standard ThunderMax communicationcable, this 12 foot (3.65 meter) long version allows for moduleprogramming from a distance. Works on all ThunderMaxmodules except on 2008 to present FLH and FLT Series Touringmodels.723259 Extended length ThunderMax communication cablePigtail HarnessThe pigtail harness allows a second port for thecommunication cable connection to the ThunderMax. It isinstalled to the bike's wiring harness at the 36-pin ECMconnector. Installation requires disassembly of the bike'sharness plug; two terminated wires are inserted into towunused ports and a ground wire is to be added. Handy formotorcycle models with tight clearance around the ECM suchas Dyna, Rocker Softail and 2002 thru 2005 V-Rods. Harness isalready included with ThunderMax modules for 2008 topresent XR 1200 and 2010 to present XL Sportster. Does notwork on 2008 to present FLH and FLT Series Touring models.723256 Pigtail harnessReplacement Wide Band oxygen sensorsThunderMax replacement O2 sensors for all ThunderMax EFIwith AutoTune module. Sold each.723258 Replacement Wide Band Oxygen sensor06-022

Fuel Injection760058 Fits mid 1995 thru 2001 Fuel Injected modelsexcept 2001 Softails, replaces OEM Magneti-Marellimodule750859 VFI module for 2001 to present models, replaces stockDelphi module, except 2008-up Touring750060 ProTune II CD-ROMS&S VARIABLE FUEL INJECTION MODULEReal tuneability for Fuel Injected Engines! For many years, riders withcarbureted engines have had the luxury of easy fine-tuning. Bychanging carburetor jets they could "dial in" their engines to achievemaximum performance and to compensate for engine modifications.Fuel injection however, has presented a tuning obstacle for riders whowished to make performance modifications to their engines.With thestock fuel injection module,even a minor change like a different exhaustsystem can cause an engine to run erratically and could potentiallycause engine damage. The S&S Variable Fuel Injection (VFI) moduleprovides the ability to tune the fuel injection and ignition systems tomaximize the performance of any fuel injected engine.While the S&SVFI system will give excellent results on stock engines, its tuningflexibility is essential when engine modifications have been made.Changes to the engine such as cams, exhaust pipes, headwork,increased displacement, or all of the above, necessitate changes in thefuel injection maps.The S&S VFI fuel injection module allows the tunerto realize the full benefits of engine modifications through correcttuning. Re-tuning the system with the S&S VFI module will result inimproved starting, better driveability, and more power.S&S Variable Fuel Injection (VFI) Module Features:• Easy Installation – Module replaces stock unit and plugs into thestock wiring harness• Easy Programming – Existing maps supplied by S&S can be loadedby anyone with a PC• Flexible – Maps may be easily optimized to accommodate variationsin individual engines. Easy Tune software is included with the module• Altitude Compensated – Automatically adjusts for altitude variations• Live Tuning – Make changes to maps while the engine is running• Self Diagnostics and Actuator test functions• Engine light can be programmed to function as a shift light• Unlimited Programmability – The ProTune II software allows thecreation of maps for Custom engine configurations for which S&S hasnot supplied a map• Dual closed loop capability when used with stock O2 sensors or theS&S Closed Loop sensor kit• Engine overheat protection• Manual tuning requires ProTune II software in conjunction with aneddy current or other steady state capable dynamometer and anexhaust gas analyzer or air/fuel ratio meter for manual tuningUpgrade kitsAll current S&S VFI modules are closed loop compatibleand with these S&S VFI Closed Loop Sensor Kits, all VFImodels, also pre 2006, can benefit from closed looptuning.740459 Fits 1999 thru 2000 models740460 Fits 2001 thru 2005 models751577 Extension wire harness for stretched framesOwners of S&S Delphi style VFI modules (with USBinterface)installed can now add knock sensingignition control. All it takes is a software updatefrom www.sscycle.com and installation of this VFIknock sensor kit.750814 VFI Knock sensor kit for S&S Delphi VFI module only750815 Replacement wiring harnessPUTTING TOGETHER AN S&S SINGLE BORE FUELINJECTION SYSTEMYou will need to select one kit in each step to make up acomplete system.STEP ONE… SELECT AN S&S VFI MODULESelect the correct VFI module based on your existingstock fuel injection system or the system you plan to usein a custom application. If you already have an S&S VFImodule, go to the next step.Note: If you plan to use another programmable fuelinjection module, it is best to consult the manufacturerto be certain that it is compatible with the S&S singlebore system and has enough tuning capability for yourengine configuration.760058 Fits mid 1995 thru 2001 Fuel Injected modelsexcept 2001 Softails, replaces OEM Magneti-Marellimodule750859 VFI module for 2001 to present models, replaces stockDelphi module, except 2008-up TouringCONTINUED ON NEXT PAGE06Carburetors & Air CleanersNote: Due to the extreme range of control offered by the S&S VFImodules, they are only available from S&S Certified VFI Tuning Centers.Check the dealer locator on the Zodiac website at www.zodiac.nl tofind a Tuning Center near you06-023

Fuel Injection06Carburetors & Air CleanersSTEP TWO... SELECT A THROTTLE BODY KITSelect the correct S&S Single Bore throttle body kit basedon your existing stock fuel injection system or the systemyou plan to use in a custom application.Note: Not compatible with 1995-1997 cruise controlsystem.S&S 52 mm Single Bore EFI Throttle Body/Fuel RailKits751561 Fits mid 1995-'01 EFI Big Twin except Softails751562 Fits 2002 thru Big Twin and 2001 Softail Models751563 Fits 2006 to present Big Twin except 2008-up TouringmodelsS&S 58 mm Single Bore EFI Throttle Body/Fuel RailKits751564 Fits mid 1995-'01 EFI Big Twin except Softails751565 Fits 2002 thru Big Twin and 2001 Softail Models751566 Fits 2006 to present Big Twin except 2008-up TouringmodelsSTEP THREE... SELECT A MANIFOLDSelect the correct manifold to fit your engine from themanifold chart.Note: Manifolds fit both 52 mm and 58 mm throttlebodies.STEP THREE... SELECT A MANIFOLDEngineCylinder ManifoldDisplacement Length Size2006 to present Big Twins with Stock or S&S heads751567 88, 95, 96, 103 & 106CI 4.937" 405751568 124CI HSU Kit, except2008-up Touring models 5.013" 4172008 to present Touring Models with S&S heads751567 124CI Hot Set Up Kit 5.013" 4051999 thru 2005 Big Twins with Stock or S&S heads751569 88, 95, 103 & 106CI 4.937" 410751568 124CI Hot Set Up Kit 5.013" 4171995 thru 1999 Big Twins751569 80, 89 & 96CI 5.550" 410751570 S&S V107T 4.763" 398S&S 4 1/8" bore V-Series and T-Series Engines751570 111CI 4.763" 398751571 117CI 4.888" 408751568 124CI 5.013" 41706-024

Fuel InjectionSTEP FOUR… SELECT AN INDUCTION SYSTEMThese in induction system are all designed for the S&Ssingle bore fuel injection systems. Available in differentstyle Teardrop air cleaners and also the already legendaryTuned Induction System, which will give even more mid totop end charge.Teardrop air cleaner kits for 52 mm single borethrottle bodies751572 Teardrop kit for stock heads or S&S heads for stock and4" bore751573 Desperado kit for stock heads or S&S heads for stock and4" bore751574 Desperado kit for S&S heads for 4 1/8" boreTeardrop air cleaner kits for 58 mm single borethrottle bodies751575 Teardrop kit for stock heads or S&S heads for stock and4" bore751576 Teardrop kit for S&S heads for 4 1/8" boreTuned Induction air cleaner kits for 52 mm singlebore throttle bodies only. Includes tuned runnersand red filters, adapter bracket kit must be orderedseparately.740454 Chrome740453 Wrinkle Black740452 Natural finishSTEP FIVE… OPTIONS FOR S&S VFI MODULESThe following options are great tuning aids, but availablefor the S&S VFI modules only.Closed Loop Sensor KitKit includes two oxygen, two weld-in exhaust bosses, asubharness for the sensors and all required connectors.Complete with instructions, it is everything needed forclosed loop operation on systems with the current S&SVFI modules.740459 Closed Loop sensor kit for Magneti Marelli style S&S VFImodule740460 Closed Loop sensor kit for Delphi style S&S VFI module751577 Extension wire harness for stretched framesKnock Sensor KitKit includes knock sensor and all hardware and wiringrequired for installation. Software update is required forolder kits purchased before 2008. Compatible with USBequipped VFI modules only.750814 VFI Knock sensor kit for S&S Delphi VFI module only750815 Replacement wiring harness06Carburetors & Air CleanersBrackets for single bore Tuned Induction systems740455 Fits 1984 thru 1999 Evolution Big Twin, S&S V and T-series engines from 96 thru 113 CI and 1999 to presentTwin Cam equipped with S&S Single Bore Fuel Injection751347 Fits S&S V124 and T124 engines with S&S Single BoreFuel InjectionTuned Induction air cleaner parts and accessories751348 Water repellent filter covers, pair750979 Optional blue filter element, each750978 Replacement red filter element, each06-025

Fuel Injection06Carburetors & Air CleanersNESS CHEAP-SHOT FUEL TUNERThe Ness Cheap-Shot is an economicalsolution to add needed fuel after installingexhaust and air cleaner performanceupgrades.The Ness splice-in design saves youbig money by eliminating costly plug and playconnectors found on most other fuel tuners.The Cheap-Shot adjusts much like acarburetor by adjusting four individual potmeters with a screwdriver. The Ness loadbasedtechnology senses the load on theengine in any riding situation to provide theoptimal fuel requirement to the engine. Easyto follow installation instructions areprovided.A18633 Fits 1995 thru 2006 Evolution& Twin Cam, except 2006 DynaA18634 Fits 2007 to present Twin CamA18635 Fits 2002 thru 2007 V-RodA18636 Fits 2008 to present V-RodARLEN NESS BIG SHOTADJUSTABLE FUEL INJECTIONTUNERThe Big Shot Adjustable Fuel Injection Tuneris a new load-based fuel injection modulethat does not require any splicing ormodifications to your motorcycle duringinstallation. Big Shot modules come preloadedwith base maps for different modelswhich can then be fine tuned for eachindividual's riding style and bike with threebuttons. Tuning is so easy that laptops anddyno machines are not required to maximizeyour motorcycle's performance. Utilizing thelatest in load-based technology in fuelinjection performance, the Big Shot detectsthe exact amount of load on the engine atany RPM and any road speed and delivers theperfect amount of fuel to the engine foroptimum performance. This is a superiordesign over fuel injection modules that workoff of throttle position. As throttle positionscan be the same at different speeds and withdifferent loads on the engine, with the sameamount of fuel injected into the engine inthese varying conditions, performance cansuffer. The Big Shot is available for thefollowing models:A18609 2007-up XL modelsA18600 1995-2005 FI Big-Twin modelsA18602 2006 FI Softail, FLH and FLTmodelsA18604 2006 Dyna modelsA18610 2007-up Softail, 2007 up Dyna,2007 FLH and FLT modelsA18620 2008-up FLT modelsA18606 2002-2007 V-Rod modelsA18621 2008-up V-Rod modelsARLEN NESS BIG SHOT IIADJUSTABLE FUEL INJECTIONTUNERImproving upon the original Big Shot. the BigShot II gives the user to add or subtract fuelfrom the Fuel Injection system. Using thesame load based technology as the originalBig Shot, the Big Shot II always knows howmuch fuel your bike needs whether you aregoing uphill, downhill, cruising or eventowing a trailer. Even temperature andelevation do not affect the Big Shot II.Essentially the only time adjustment isneeded is when you modify your engine.TheBig Shot II is a plug and play system and doesnot require the use of a computer ordynamometer to get your bike running great.A18654 2007-up XL modelsA18650 1995-2005 Big-Twin modelsA18651 2006 Softail, FLH and FLTTouring modelsA18655 2007 thru 2011 Softail andDyna, 2007 FLH and FLTTouring modelsA186592012-up Softail and2012-up DynaA18656 2008-2009 FLH and FLTTouring modelsA18658 2010-up FLH and FLT TouringmodelsA18653 2002-2007 V-Rod modelsA18657 2008-up V-Rod models06-026

Fuel Injection06TECHLUSION FUEL INJECTION CONTROL BOXWith the ever-growing number of applications and bolt on performanceproducts for injection models the need for fuel injection control is veryimportant. With all the thousands of differentpossible performancecombinations that are available the demand is growing for moreflexiblefuel injection controllers.The Techlusion FITS box is a true "plug& play" unit that allows you to tune your Fuel Injection as easy as agood-old carburetor without having to be a computer expert. It takesthe carburetor knowledge and experience that many of us havegathered over the years, and converts it to a fuel injection interface.The interface starts by first understanding what signal the injectorsare getting.The Injector always has battery power connected to it andreceives ground pulse signals from the ECU unit, which activate theinjectors.At idle, the pulse signals that the injectors receive are around6- millisecond trigger pulses.At wide-open throttle they receive abouta 23- millisecond trigger pulse.These trigger pulses are comparable tojet sizes just like determining a 32.5 pilot jet and a 170 main jet on acarburetor.Therefore the trick is to make the box work like those jets.Techlusion's technicians spent many miles driving around with metershooked up on the bike measuring these trigger pulses under variousconditions. Having saved all gathered information and trigger pulsesthey have come up with this "electronic jet kit" with pots that replacethe functions of jets you would have to change on a carburetor. Basedon this "carburetor logic" you may determine the point you areencountering trouble with and simply adjust the desired circuit: pilotjet and mixture screw, needle and slide speed or main jet. Thecorresponding pot in the back of the box will change that point in thefuel delivery curve just like a carburetor would. One of the key featuresof the FITS over the rest is the FOURTH POT adjustability.This featureallows for many different engine combinations to be tuned properlyat certain Rpm's. For example: Increasing displacement and camshaftprofile changes the engines power curve thus changing the need forfuel at a certain RPM. Here is where the FOURTH POT becomes anecessity. Without this feature the tuner is confined to adjusting fuelon a stock power curve with no room for adjustment at a certain RPM.The Techlusion FITS unit is a new,revolutionary standard in fuel injectionadjustment. The FITS is different in its method of adjustment thananything else on the market. It is more simple and deals directly withthe fuel injection signal after it leaves the factory Engine Control Unit(ECU). It adjusts the fuel requirements without tricking sensors ormodifying the factory settings, as this can limit the ECU's effectivenessat compensating for changing altitude or weather conditions.The digital circuitry construction allows a specific range of adjustmentof the fuel delivery curve in the areas where you want to increaseperformance. The Techlusion Control box not only is an easy to useinterface, it also eliminates the need for new (expensive)OEM downloads every time an exhaust, air filter or cam is changed.Each box comes with installation and adjustment instructions.Availablefor most EFI equipped models 1999 to present.741361 Same as ZPN 741190 for use with tuned motors of90HP and over741362 Chip upgrade for ZPN 741190 for use with tuned motorsof 90HP and over741364 For Twin Cam models 2005 with tuned motors of 90 HPand over741365 Fits 1999-2005 Buell models741366 Fits 2002-2007 V-Rod741367 Optional Wire harness all H-D modelsCarburetors & Air Cleaners06-027

Fuel Injection06Carburetors & Air CleanersTWINTEC GENERATION III FUEL INJECTIONCONTROLLERFull programmable plug-in replacement for the Delphi controller asused on 2001 to present Twin Cam models. This robust alpha-N(Throttle position and RPM based) fuel control eliminates problemswith long duration/high overlap camshafts. The TwinTec TCFIGeneration III kit includes a wide-band exhaust gas oxygen (WEGO)sensor interface that allows auto-tuning during actual on-road ridingcondition. The user simply programs a table with the desired air/fuelratio's,and the system than does the rest.The TCFI has the same ignitioncontrol as TwinTec's TC88 ignition control module, providing fullyprogrammable advance curves. Idle air control including idle RPM andcold start characteristics are also fully programmable. This facilitatesthe use of throttle bodies modified for higher airflow.This GenerationIII controller gives full support for the J1850 data bus (used forcommunications with the turn signal/security module and instrumentcluster as used on 2004 and later models).TwinTec recommends thiscontroller for 95 CI (1550 cc) and larger engines that are expected toproduce over 100 HP. Black anodized aluminum housing. Featurespowerful Windows software for custom programming and dataanalysis, data logging and diagnostics. Supports all sensors includingtheft/security module.All outputs are protected against short circuits.The complete kit includes WEGO III Wide-Band Exhaust Gas OxygenSensor Interface, Bosch LSU4.2 5-wire wideband oxygen sensor,18 x 1.5 mm weld nut for mounting sensor on exhaust pipe, andsoftware on CD-ROM. This provides versatile tuning aid, displayingAir/Fuel Ratio (AFR). Logs over 2 hours data including AFR, engineRPM, and features a spare 0-5V analog input for sensors such asthrottle position or manifold pressure. Can be used for on-road or dynotest ing. Highly accurate with less than 0.15 AFR error over 10.3-19.5AFR range.The red LCD display with backlight provides clear readabilityin all conditions ranging from bright sunlight to total darkness. Pleasenote that the display is for testing purposes only (not to be permanentlyfitted to the motorcycle as it is not waterproof).Complete kits with Fuel injection controller, PC Linkinterface cable, Wide Band Exhaust Gas OxygenInterface, Bosch LSU 4.2 Wideband Exhaust GasOxygen Sensor with 18 x 1.5 mm weld nut742023 Fits 2001 to present models, except 2008 to presentTouringIndividual parts741992 Twin Tec WEGO serial interface (for WEGO and WEGO IIonly)741993 Weld-on nut for exhaust oxygen sensor741994 Socket plug for weld on nut742001 Twin Tec PC USB Link interface cable741981 Palm link interface cable for use with a PDA with PalmOS 3.5 or higher722044 High Flow Fuel Injector06-028

Fuel Injection06WEGO III WIDE-BAND AIR-FUEL RATIO TUNING AIDThe WEGO III is a complete air-fuel ratio metering system with overtwo hours of built in data logging for all carbureted and fuel injectedengines. It features a waterproof, daylight readable blue LED displayfor air-fuel ratio and engine rpm, and has a spare 0-5V analog inputfor sensors such as throttle position or manifold pressure. It is said tobe highly accurate with easy, free air calibration to adjust for sensoraging effects. It has a wide voltage range from 11 to 16V with currentdraw of approximately 1 amp allowing operation from battery or racevehicles without an alternator. The kit includes the WEGOIII unitmeasuring 4" (11.6 cm) long, 2" (5.1 cm) wide and 1/2" (1.3 cm) high.Unit has a built-in USB interface. Comes with a 48" wiring harness, aBosch LSU 4.2 oxygen sensor, matching 18 X 1.5mm weld nut andsoftware that runs under Microsoft Windows 98, ME, XP and Vista.742020 Complete Wego III wide band air/fuel ratio tuning aidIndividual parts741992 Twin Tec WEGO serial interface (for WEGO and WEGO IIonly)742001 Twin Tec PC USB Link interface cable741993 Weld-on nut for exhaust oxygen sensor741994 Socket plug for weld on nutTWIN TUNER FUEL INJECTION CONTROLLERThe Twin Tuner allows you to easily adjust your fuel injection to matchthe requirements of performance parts including camshafts,free flowingexhausts and low restriction air filters.To properly tune an engine youneed to know what fuel trim values are required. The only practicalmeans of doing so is to use an air/fuel ratio metering system. Use themode and up/down push button switches to make fuel trim adjustmentsin the RPM and throttle position ranges required by most applications.You can add up to +30% or subtract down to -20% fuel. The TwinTuner also has an advanced mode, where you can use the optional USBInterface (ZPN 742001) and PC Link Tuner software to make precisefuel adjustments.The PC Link Tuner software uses the same RPM rowsand throttle position columns as the Dynojet Power Commander.Whenyou have already created Dynojet Power Commander files for yourapplications, you can enter the same values into the Twin Tuner tables.Installation takes only 10-15 minutes and is very easy.All access is atthe connector unit of the Delphi ECM.The controller unit is completelyencapsulated and resistant to moisture. Due to its very compact size,4" (10 cm) long x 2" (5 cm) wide and 1/2" (1.3 cm) high, you will nothave a problem finding a place to mount the unit. Available for allDelphi Fuel Injection equipped Twin Cam models 2001 to present,Sportster 2007 to present, as well as Fuel Injected Buell models 2008thru 2010.Carburetors & Air CleanersFits 1999 thru 2010 Buell, 2001 to present Dyna,2001 thru 2010 Softail and 2002 thru 2007 Touring742000 Twin Tuner FI controller for 36-pin DelphiFits 2007 to present XL Sportster and 2011 topresent Softail742026 Twin Tuner FI controller for 36-pin DelphiFits 2008 to present Touring models742024 Twin Tuner FI controller for 73-pin Delphi742001 Twin Tec PC USB Link interface cableJIMS AFR DIAGNOSTIC SNIFFERThe Jims AFR (Air/Fuel Ratio) Diagnostic Sniffer Tool allows you to accurately diagnose and recordyour current air to fuel ratio. Jims has manufactured and assembled all the parts needed for a singlepart number, user-friendly,AFR diagnostic sniffer tool kit for use with the Daytona Twin Tec WEGOAFR Monitoring System. Simply install the WEGO III sensor cable into the new JIMS manifold sniffer.The Jims AFR Diagnostic Sniffer comes complete with heat wrap, wire taps, and clamp for securingthe sniffer to the exhaust system. During testing, the Jims AFR Sniffer gives readings that are virtuallyidentical to the readings from a wide-band sensor mounted in the stock location near the cylinderhead and accurate readings were obtained at above approximately 10% throttle.751113 Jims AFR diagnostic sniffer06-029

Fuel Injection06Carburetors & Air CleanersTWIN TUNER II FUEL INJECTION & IGNITIONCONTROLLERThe most important features of these Fuel Injection controllers are:* Low cost* Increases horsepower* Improves throttle response* Eliminates spark knock* Easy plug-in installation and setup* Very compact size-only 4" (10 cm) long, 2" (5 cm) wide and 1/2"(1.2 cm) high* Can use Dynojet Power Commander maps you have created* Compatible with Twin Scan II+ Tuning Aid* Also allows ignition tuningThe Twin Tuner II allows you to easily adjust your fuel injection and, asone of the very few ignition tuners on the market, adjust ignition tomatch the requirements of performance parts including highcompression pistons and heads, camshafts, free flowing exhausts, andlow restriction air filters.You can add or subtract fuel (up to +30% ordown to -20%) and retard spark timing up to 10 degrees. The userinterface consists of up/down pushbuttons and a bright daylightreadable LED display to select and change the fuel trim and spark retardin the RPM and throttle position ranges required by most applications.The Twin Tuner II also has an advanced mode, where you can use theoptional USB Interface and PC Link Tuner software to make precise fueland spark retard adjustments. The PC Link Tuner software uses thesame RPM rows and throttle position columns as the Dynojet PowerCommander. If you have created Dynojet Power Commander files foryour applications, you can enter the same values into the Twin TunerII. You can even make independent adjustments to the front and rearcylinders.The Twin Tuner II works great in combination with the DaytonaSensors Twin Scan II+ tuning aid. You don't need a dyno for precisetuning.All you have to do is install the Twin Scan II+ and ride the bikearound for some time.You can then copy the air/fuel ratio correctionscalculated by the Twin Scan II+ into the PC Link Tuner software.Installation takes only 10-15 minutes and is very easy, with no splicing,cutting, crimping, or bulky interconnections and requires no specialtools. Comes complete with easy to follow installation instructions.742021 Fits 2007 to present Sportster, 2008 to present XR 1200and 2001 to present Twin Cam, except 2008 and laterTouring742022 Fits 2008 to present Touring models742025 Fits 2002 to present V-Rod741998 TwinScan II diagnostic scan toolDYNOJET POWER COMMANDER FOR FUEL INJECTEDMODELSDynojet's Power Commander III represents a breakthrough technologyfor motorcycles with OEM Fuel Injection. Each unit allows you to adjustboth Fuel Injection and ignition, and comes already programmed witha specific map,designed to improve performance over stock.In addition,several maps for alternate tuning packages are include on a CD-ROMand can be uploaded into the Power Commander III module with aWindows 95/98/2000/XP computer and the included PC link thru yourcomputer's USB port. If no computer is available, the fuel curve can beadjusted using the three touch buttons on the faceplate, where LED'sfor rich/lean mixture and engine RPM display the adjustments. Dynojetis continuously mapping different combinations for each bike. Thesespecial maps are downloadable at www.powercommander.com. ThePower Commander III features racetrack proven technology in alightweight,compact and sealed unit,simple installation with no wiringmodifications and no permanent changes to your stock ECU, providingcrisper throttle response, increased horsepower and optimal fuelconsumption. Available for FLH/FLT Evolution models 1997-1998,FLH/FLT Twin Cam models 1999 to present, Softail models 2001 topresent, Dyna models 2004 to present, Sportster models 2007 topresent, and 2002 to present V-Rod.Note: For 2009 and later models refer to Power Commander 5 on nextpage.Power Commanders III712005 Fits 883 Sportster models 2007-2008712006 Fits 1200 Sportster models 2007-2008711457 Fits FLH/FLT Evolution models 1997 thru 1998711458 Fits FLH/FLT Twin Cam models 1999 thru 2001711509 Fits FLH/FLT Twin Cam models 2002 thru 2006712001 Fits FLH/FLT Twin Cam models 2007712007 Fits FLH/FLT Twin Cam models 2008711459 Fits Softail models 2001 thru 2006712002 Fits Softail models 2007-2008711513 Fits Dyna models 2004 thru 2005711450 Fits Dyna models 2006712003 Fits Dyna modes 2007-2008711537 Fits V-Rod models 2002 thru 2006712004 Fits V-Rod models 2007712008 Fits V-Rod models 200806-030

Fuel InjectionAlso new for the Power Commander 5 is a separate available Auto-Tunekit.The Auto-Tune kit includes Wide Band O2 sensors and control boxes.Plugs directly into the PC5 and allows automatic fuel adjustmentswhile riding.It can map each cylinder separately for each gear if needed(basic settings would make one map for all gears). Each map cell isindividually adjustable so you can specify an exact Air Fuel Ratio valuefor each area if needed. This allows the tuner/user to select specificAFR targets for idle, cruise, and large throttle opening areas. By doingthis you can automatically tune the cruise area for best fuel economywhile at the same time achieve maximum power at wide-open throttle.If Dynojet does not have the exact map for your combination of partsyou simply need to choose the closest one and let the Auto-Tune kitdo the rest. These special maps are downloadable atwww.powercommander.com.06DYNOJET POWER COMMANDER 5 FOR 2009 TOPRESENT MODELSFor 2009 models Dynojet has developed a new generation of PowerCommanders.This new PC5 series includes all selections from the PCIII plus more. The first new feature is "Rev X-tend". This will give youthe ability to have an increased rev limit over stock without having tomodify the bike's ECM. No longer will you need to take the bike to thedealer to have the ECM "re flashed" in order to have the higher revlimit your bike needs with modified cams, heads, etc.The second newfeature is "Start Fuel". This allows you to add additional fuel duringstartup.Previously the PCIII enabled you to add extra fuel during startupbased on "number of revolutions" of the engine. Now, the PC5 canread the exact engine temperature through the bike's own ECM whichallows the tuner to choose how much fuel to add for a given enginetemp. Cold starting on heavily modified engines should now be muchmore controllable and easy to adjust. More basic features include:• Fuel and Timing control• Software displays J1850 data from the bikes stock ECU (this is datasuch as temp, fuel pulse width, timing advance, spark knock, etc.)• USB powered from computer (9 volt adapter is no longer needed forprogramming)• 2 position map switching function built in (map switch not included).You can add any SPST switch (this is a simple open/closed style switch)and toggle between two different fuel/timing maps. One could be forpower and the other fuel economy.You might also have a high octaneand low octane map (with different ignition timing settings).• Gear/Speed input (allows for map adjustment based on gear)• Analog input (allows user to install any 0-5 volt sensor and build anadjustment table based on its input such as boost or temperature)• Enhanced "accellerator pump" utility (increased adjustment andsensitivity ranges)• Reduced size, the PC5 is less than half of the size of the PCIII• With gear position input connected the PC5 is capable of allowingeach cylinder to be mapped individually and for each gear (forexample: on a 2 cylinder bike with a six speed transmission therecould be up to 12 separate fuel tables).• Unit has a -100/+250% fuel change range (up from -100/+100%).This allows more adjustment range for your injected Harley-Davidson• 10 throttle position columns (up from 9 on PCIII)Power Commander 5711995 Fits 883 Sportster models 2009712014 Fits 883 Sportster models 2010 to present711996 Fits 1200 Sportster models 2009712013 Fits 1200 Sportster models 2010 to present711997 Fits FLH/FLT models 2009712010 Fits FLH/FLT models 2010 to present711998 Fits Softail models 2009 thru 2011712021 Fits Softail models 2012 to present711999 Fits Dyna models 2009 thru 2011712022 Fits Dyna models 2012 to present712000 Fits V-Rod models 2009 thru 2011712020 Fits V-Rod models 2012 to present712009 Fits XR1200 models 2009712015 Fits XR1200 models 2010 to presentCarburetors & Air CleanersOptional711994 Auto-Tune kit for Power Commander V and Power Vision,except 2010 Touring models712011 Auto-Tune kit for Power Commander V on 2010 Touringmodels06-031

Fuel InjectionThere are three types of tunes that you can deliver to yourbike:1.) Pre-configured tunes, these are the ones that come pre-loaded onthe device or the ones you select when running the Auto-Update Client2.) Custom tunes (loaded or emailed to you by a custom tuner)3.) Use a copy of your stock tune to tweak (fine-tune).06 DYNOJET POWER VISIONPower Vision is the most powerful and quickest flash device on theface of the earth for Harley-Davidson motorcycles.The Power Vision isa performance tuner and data monitor that offers the latest flash tuningtechnology, data logging, and other industry exclusive features.Developed to tune any fuel injected Harley-Davidson motorcycle withthe Delphi ECM (Electronic Control Module), including 2011 models.The Power Vision Product Suite includes a full color touch screen flashdevice, vehicle interface cable, and WinPV, a Windows PC based tuningapplication. The Power Vision incorporates a very sophisticated, yetsimple touch screen display that DOES NOT require the use of acomputer to flash the ECM of your bike. Simply select the tune andfollow the on-screen prompts to download the tune, and if you'd like,edit your tune without ever touching a computer! That's right, you canflash and make changes to your tune without ever getting off yourbike.The Power Vision downloads and stores the stock calibration, andlets you select up to 6 different tunes that are stored on the device,and can be flashed to your bike.Carburetors & Air CleanersIf you choose to use the pre-configured tunes, the device will identifythe ECM strategy/software level of the stock calibration, and thenautomatically sort applicable tune files in groups of relevantmodifications for YOUR bike. Hundreds of tunes are available andorganized into relevant categories (i.e. stock improved, air intake kits,slip-ons, full exhaust systems, cams, etc.) for ease of customer use.ThePower Vision holds up to 6 tunes (any combination of the 3 types) foryou to choose from at your convenience, and these can be replaced asmany times as you like with updated tunes.712016 Fits all 2001 to present Harley models with DelphiFuel Injection, except 2011 and later Softail and 2012and later Dyna712017 Fits all 2011 to present Softail models and 2012to present DynaHandlebar mount kit for Dynojet Power VisionThe mount attaches to the clutch lever perch on thehandlebars of all 1982 to present models with the includedhardware and has a standard hole pattern for the DynojetPower Vision.163057 Chrome multi mount kit163058 Black multi mount kitThe types of tunes include:• Dynojet Preconfigured Tunes-Tunes for YOUR bike pre-loaded on thedevice... ready to go, right out of the box! Power Vision identifiesyour bike's information and automatically sorts hundreds ofapplicable dyno proven tunes for you to choose from.• Custom Tunes-loaded by a custom tuning shop, or received via emailand loaded on the device.• Copy of Stock-a version of the stock calibration that is editable.Power Vision provides insightful, valuable information on howyour bike is running:• Display all J1850 H-D vehicle data as well as wide band air-fuel ratio(when outfitted with a Dynojet Wide Band 2 or Auto Tune System)and various calculated channels, such as MPG instant and trip MPG• AutoTune Basic and Pro-calculates and stores fuel trims to optimizefuel curve• Check and clear diagnostic codes• Reset adaptive fuel trims and idle offset (with bike running)06-032

Fuel InjectionACCEL SELF LEARNING FUEL INJECTION MODULEWith Accel's Self Learning Module you regain control of your fuel injected ride. This moduleeliminates the "bang & pop" associated with mis-programmed ECU's due to intake and exhaustmodifications.Accel's SLM is one of the easiest Fuel Injection Controllers as it features automaticself learning technology that compensates for changing loads, weather conditions and altitudewhile you ride. It also re-calibrates and optimizes for modifications such as exhaust pipes, intake,air cleaners, cams, etc.There is no need for costly dyno tuning sessions, downloading calibrationfiles to a lap top or re-flashing the factory EC, simply plug it in and ride. Unit features direct pluginconnections for the OEMThrottle Position Sensor, Crank Position Sensor and O2 sensors. Unitsfor models that were not factory equipped with O2 sensors come with one O2 sensor and oneweld-on sensor bung, upgrading your bike to the latest and already proven "Closed Loop"technology for greater engine efficiency resulting in improved performance. Accel's SLM FuelInjection controllers are available for most Fuel injected Harley models from 1995 to present.797085 Module with O2 sensor and weld-in sensor bung, fits Marelli equipped 1995 thru2001 Touring, and Delphi equipped 2001 thru 2004 Softail, 2002 thru 2004Dyna, 2002 thru 2004 Touring, 2002 thru 2007 V-Rod and all 2005 models withDelphi EFI and flat Throttle Position Sensor plug797086 Module with O2 sensor and weld-in sensor bung, fits Delphi EFI equipped 2005thru 2006 Softail, 2005 thru 2006 Touring and 2005 Dyna (models with roundThrottle Position Sensor plug)797087 Module for 2007 to present Sportster, 2008 to present XR 1200 and 2008 topresent V-Rod. Uses factory installed O2 sensors797088 Module for 2006 to present Dyna, 2007 to present Softail and 2007 Touring. Usesfactory installed O2 sensors797089 Module for 2008-2009 Touring models. Uses factory installed O2 sensors797097 Module for 2010 to present Touring models. Uses factory installed O2 sensorsPOWER COMMANDER O2SENSOR ELIMINATORSThese O2 sensor eliminators are the same assupplied with some Dynojet PowerCommanders but can also be used when youwant your bike to run without O2 sensors.They plug into the stock wiring harness toavoid that warning light coming up or faultcodes appearing on your instruments. Fits2007 thru 2011 models with unheated M18threaded O2 sensors. Sold each.712023 O2 sensor eliminatorEPICYCLE'S VARIABLE PRESSUREFUEL REGULATOR FOR FUELINJECTED MODELSThe Epicycle variable pressure fuel regulatorwill allow an adjustment in fuel pressure rate.The Epicycle regulator can be adjusted fromthe stock pressure to 0-17% over the stockpressure. It is a very small regulator unit thatreplaces the stock regulator.By increasing thefuel pressure at the fuel injectors, more fuel(by volume) will flow through the injector thusenriching the mixture.The available increasein fuel is from 0-17% over stock and isadjustable at any time by the owner. This issufficient to correct pinging and allow thefitment of performance parts such as lessrestricted mufflers, complete performanceexhaust system or low restriction air filter instock air box.The pressure can never exceedthe fuel pump bypass pressure thusmaintaining the safety features of the stocksystem. Comes with detailed fitting andtuning instructions and fits all Marelli EFI FuelInjected Evolution Big-Twins and Twin-Cammodels 1999-2001.721325 Variable pressure Fuel regulator06Carburetors & Air Cleaners06-033

Fuel Injection06Carburetors & Air CleanersMICRO RELAY WITH BUILD-IN DIODE FOR FUELINJECTED MODELS 2001 TO PRESENTDirect replacement for the OEM micro relay/diode as used in 2001 topresent fuel injection equipped Softail models, and 2002 to presentfuel injection equipped FLH/FLT models (OEM 31511-01A).722162 Micro relayHIGH PRESSURE FUEL REGULATOR FOR FUELINJECTED MODELSDeveloped by Standard Motor Products this fuel pressure regulatorprovides 3.5 bar in stead of 3 bar pressure, which is effectively anincrease of 17%. Provides a power increase without loss of driveability.Fits all Big-Twin models 1995 thru 1998 and Twin Cam models 1999thru 2001 with Marelli type fuel injection.722330 High performance Fuel pressure regulatorIDLE AIR CONTROL MOTORS FOR DELPHI FUELINJECTIONStock replacement idle air control motors for models equipped withDelphi fuel injection.700960 Fits 2002 to present V-Rod, 2001 thru 2005 Softail, and2002 thru 2005 FLH and FLT series models(OEM 27628-01)701390 Fits 2006 to present Softail, 2006 to present Dyna, and2006 to present FLH and FLT series models(OEM 27658-06)06-034HIGH PERFORMANCE MAP SENSOR FOR MODELSWITH MARELLI FUEL INJECTIONHigh Performance MAP sensor.Made and developed by Standard MotorProducts for use on Marelli fuel injected models equipped withperformance upgrades. Your stock barometric sensor works on 100kPa (which is the normal atmospheric pressure), where this unit worksup to 250 kPa. Fits all Big-Twin models 1995 thru 1998 and Twin-Cammodels 1999 thru 2001 with Marelli type fuel injection.722354 High performance MAP sensorHIGH FLOW FUEL INJECTORStandard Motor Products developed these High Flow fuel injectors forincreased performance on all Electronic Fuel Injection (EFI) equippedHarley models. These High Flow injectors are highly recommendedwhen you have an "Opened-Up" muffler,Performance Exhaust System,or Low Restriction Air Filter installed.Work great when combined withour ZPN 721325 Variable Fuel Pressure Fuel Regulator.This High Flowfuel injector is very easy to fit as it plugs in like the stock injector. Aresold each, always install in pairs.722163 Fits 1995 thru 2001 EFI equipped FLH/FLT models(OEM 27218-95 and 27135-97)722044 Fits 2002 to present EFI equipped FLH/FLT models, 2001to present Softail models, and 2004 to present Dynamodels (OEM 27609-01)

Fuel InjectionMAP SENSORS AND REPLACEMENT PARTS FOR ELECTRONIC FUELINJECTIONMAP sensors and replacement parts for the OEM Electronic Fuel Injection (EFI) as found onFLH/FLT models 1995 to present, Twin Cam models 2001 to present, V-Rod models 2002 topresent and Sportster models 1998 to present.Where not indicated as "Genuine", parts are USAmade by Standard Motor Products.All replacement parts meet or exceed factory specifications.Available are the fuel injectors, IAS kits (Intake Air Temperature Sensor), MAP (Manifold AirPressure) sensor, TPS (Throttle Position Sensor), and fuel pressure regulator. MAP sensors ZPN236895 and 236909 are the latest updated version, please note that applicable models are notexactly the same as for the initial issued parts.All these parts are sold each.A. 721712 Fuel injector, fits 1995 thru 1998 models (OEM 27218-95)B. 722018 Fuel injector, fits 2001 to present Softail models (OEM 27609-01)C. 721734 Intake air temperature sensor kit (OEM 27270-95)D. 722016 MAP sensor, fits 1995 thru 1998 Fuel Injected Big Twin models(OEM 32424-95)E. 742016 MAP sensor, fits 1998 thru 2003 XL 1200 S, 1999 thru 2009 Softail, 1999thru 2006 Touring and 1999 thru 2009 Dyna (OEM 32316-99, 32424-98)236895 MAP sensor, fits 2004 thru 2005 Dyna, FLH and FLT models 1999 thru 2006,Softail 2001 thru 2006, and V-Rod 2001 to present, Genuine(OEM 32416-10)236909 MAP sensor, fits 1999 thru 2003 and 2006 to present Dyna, 2007 FLH andFLT models, 1999 thru 2000 and 2007 to present Softail and all Sportstermodels 1998 thru 2006, Genuine (OEM 32417-10)236898 MAP sensor, fits 2007 to present Sportster including XR 1200, and 2008 topresent FLH and FLT models, Genuine (OEM 32319-07)F. 721999 Engine temperature sensor, fits 1999 to present FLH and FLT models, and2001 to present Softail models (OEM 32446-99)G. 721733 Fuel pressure regulator (OEM 27219-95)H. 722843 TPS sensor, fits 1995 thru 2001 FLH and FLT models (OEM 27271-95)722161 TPS sensor, fits 2001 thru 2005 Softail models, and 2002 thru 2005 FLH andFLT models (OEM 27629-01)J. 701391 TPS sensor, fits 2006 to present Softail models, 2006 to present FLH and FLTseries models and 2006 to present Dyna models (OEM 27659-06)PINGEL FUEL INJECTION CONVERSIONWhen you want to convert your carbureted engine to fuel injectionthis is what you need.A conversion adapter designed to supplyfuel to a fuel injection system with one outlet, while returningfuel to the tank with one inlet. The manifold has a 22 mmconnection and is chrome plated.744254 Pingel Fuel Injection conversion 22 mmS&S FUEL PUMP KITCustomizing a fuel injected bike can be a realagony.Where to find a cool tank that can holdan OEM style fuel pump. This smart designfuel pump kit from S&S helps you out. Due toits small dimensions it can be fitted in nearlyany stock or aftermarket fuel tank. Thecapacity of 67 ltr per Hour, while boosting apressure of 4 bar/55 PSI, is well within needsfor most bikes.The pump is secured by hollowmounting bolts. The bolts provide an outletfor wiring and pressurized fuel.A fiber mediafilter, placed at the lowest point in the tankprevents contaminants from damaging thepump or clogging fuel injectors. The kitincludes the fuel pump, inlet hose, filter,hardware and complete mountinginstructions.750862 S&S Fuel pump kitGOODRIDGE FUEL INJECTIONLINEHigh quality braided stainless steel fuelInjection lines. Bolt on replacement for thepoor looking stock black fuel lines on 1999thru 2001 with Marelli fuel-injection TwinCam models. The special connectors arebeautifully Chrome plated and allow easyInstallation without the risk of twisting thelines. Comes as a complete kit.237682 Goodridge fuel injection line06Carburetors & Air Cleaners06-035

Fuel Injection/ManifoldsPRECISION LAMBDA REGULATORTO MAKE CARBURETED ENGINES06 EURO-3 COMPLIANTTHUNDERMAX THROTTLECarburetors & Air CleanersThe AMM-L1 Precision Lambda Regulator ona carburetor equipped engine allows you toachieve equal or even superior exhaustemission values compared to an ElectronicFuel Injection system. This gives all theadvantages of an easy to tune carburetorwithout the need to use a computer.The AMM-L1 Lambda Regulator can be usedwith any carbureted engine. You can useheated or unheated oxygen (Lambda) Sensorsof different manufacturers, like the NGK/NTKsingle wire EGO sensor. All the miniaturizedelectronics of the AMM-L1 is integrated intothe stepper motor, so that it is not necessaryto install a separate black box and associatedwiring. The complete AMM-L1 assembly isprotected against moisture and humidity andhas reverse polarity protection. If you needlow idle speed, an optional idle switch isincluded with a green LED.Also included is athreaded fitting and 3 pipe fittings (toaccommodate different size engines). Allfittings are standard pneumatic G1/4athread.The Lambda Sensor is not included inthe package.You also need a couple of rubberhoses and wires. For some installations aG1/4a thread tapper is required.Note: Installation requires knowledge of theengine and carburetor. Also electrical andmechanical skills and an understanding ofthe basics of combustion,air/fuel mixture andLambda regulation are required.The AMM-L1has been tested successfully, but it does notinclude general approval documents. It is stillmandatory to pass E-3 tests individually atyour local inspecting authorities (TÜV orsimilar), since the conformity of the wholevehicle must be approved.This is because theAMM-L1 works differently on each vehicle,according to individual carburetoradjustment.743470 Altmann AMM-L1 LambdaRegulatorBODIESThunderMax EFI throttle bodies, manifoldand High Flow air cleaner assemblies providethe big airflow required for largerperformance engines. These oversize CNCmachinedcastings replace the factorydesigns used on Delphi )® )-equipped 2001and later models, and are designed to acceptthe factory electronic components soassembly is a snap. The ThunderMax HighFlow air cleaner includes a beautifully CNCmachinedbillet back plate, a 2 3/4" (7 cm)deep high flow filter, breather plumbing andheavy-duty support brackets.An 8" (203 mm)diameter air cleaner cover, such as our ZPN121183, must be ordered separately.2001-2005 Twin Cam modelsThrottle body and manifold are soldseparately but must be used together.Throttlebodies are available in 50 and 54 mm andrequire the special ThunderMax air cleaner.Manifolds are listed for stock and mostpopular stroked High Performance enginesin your choice of standard 1.625" (41.3 mm)internal diameter or oversize 1.780" (45.2mm) intake port options. Manifolds for othercylinder lengths are available upon SpecialOrder.2006 to present Twin Cam modelsThrottle body and manifold are a 1-piece unitconstruction and for use on cable throttlemodels.They do not work with the so called"Fly-By-Wire" throttle system as used on2008 and later Touring models. Kits areavailable in 54 and 60 mm and require thespecial ThunderMax air cleaner.Kits are listedfor stock and most popular stroked HighPerformance engines and feature oversize1.780" (45.2 mm) intake ports. Kits for othercylinder lengths are available upon SpecialOrder.Fits 2001 thru 2005 Twin Cam723270 50 mm throttle body723271 54 mm throttle body723272 Standard port size manifold forstock (4.937" length cylinders723273 Oversize manifold for stock(4.937" length cylinders723274 Oversize manifold for 5.013"-5.016" length stroker cylinders723277 High Flow air cleanerFits 2006 to present throttlecable equipped Twin Cam723275 54 mm throttle body/manifoldunit for stock (4.937" lengthcylinders723276 60 mm throttle body/manifoldunit for stock (4.937" lengthcylinders723277 High Flow air cleanerNote: 4.937" cylinder length is stock on 88and 96 CI Twin Cam and Twin Cams withScreamin' Eagle 95, 96, 103, 110, 113 and120 CI kits, as well as on Jims 120 CI enginesS&S MANIFOLD MOUNTINGFLANGESThese flanges fit 1990-2006 Sportster,Evolution Big Twin 1986 thru 1999 and TwinCam 88 models 1999 to present with rigidmount style intake manifolds and also fit ourS&S rigid mount manifold kits.O-ring seal notincluded.234039 Front flange, each(OEM 27009-86B)234040 Rear flange, each(OEM 27010-86B)740343 Intake manifold seals, dealer10-pack (OEM 26995-86A)06-036

Manifolds/CarburetorsMANIFOLD ADAPTOR RINGSAdaptor rings to convert early O-ringShovelhead manifolds to the later modelrubber band type. Manufactured of heatresistant fiberglass. Will fit all O-ring typemanifolds (sold in set 2).234038 Manifold adaptor ringsS&S MANIFOLD KITSThese manifolds can be used as a stockreplacement as well as conversion kits for1984 thru 1989 Big Twin models to eliminatethe cracking and leaking problems associatedwith the stock "rubber" compliance fittingsand manifolds. This is accomplished bymounting the carburetor like stock 1990 andlater Big Twins and 1986 to present EvolutionSportsters using rigid style induction tracts.The manifolds are designed to improveinduction tract air flow and they change theway a stock carburetor and air cleanerassembly fit. This means that thesecomponents may require spacing and/or aslight change in mounting bracket(s).232318 Stock width, fits Big Twin 1984thru 1999234916 Stock width, fits Sportster 1986thru 2006S&S MANIFOLDS FOR TWIN CAMMODELSThese cast aluminum manifolds are originallydesigned for use with S&S Super E and SuperG carburetors but can also be used with ourZPN 232403 billet manifold adapter to fit anyspigot type carburetor,such as Mikuni HSR42,QwikSilver etc. Fits Twin Cam models 1999 topresent.Fits stock Twin Cam models thru2005 as well as with S&S 95CIand 107CI cylinder kits and stockheads750262 Super E manifold, 1 7/8" (47.5mm) throat size233456 Super G manifold, 2 1/16" (52mm) throat sizeFits stock Twin Cam models 2006as well as 1999 thru 2005 TwinCams with S&S 100 CI cylinderkits and stock heads750028 Super E manifold, 1 7/8" (47.5mm) throat size751507 Super G manifold, 2 1/16" (52mm) throat sizeS&S MANIFOLD FOR 1986 THRU2006 SPORTSTERManifold for Evolution Sportster models withstock length cylinders. The 1 7/8" (48 mm)manifold flange bolt pattern will accept S&SES, LS, Super A, B, and E carburetors as wellas stock butterfly style Tillotson, Bendix, andKeihin carburetors. Can also be used for other(spigot) style carburetors when used inconjunction with a rubber manifold mountingflange.750662 S&S Sportster manifoldMANIFOLD ADAPTORThis CNC machined billet aluminum adaptorallows you to fit any spigot type OEM, MikuniHSR42, QwikSilver etc. carburetors to theOEM or aftermarket flange mount manifolds,as used on 1984 thru 1992 Big Twin engines.232403 Billet manifold adaptor06Carburetors & Air CleanersS&S MANIFOLD FOR STOCK CVCARBURETORStronger than stock precision cast aluminummanifold for use with the stock CV carburetoron 1990 thru 1999 Evolution Big Twins.Madeby S&S.234523 S&S manifold for stock CVcarburetor (OEM 27019-89)S&S MANIFOLDS FOR IRONHEAD& SHOVELHEADRubber band style manifolds for IronheadSportster and Shovelhead Big Twin enginesin combination with Super E or G carburetor.234903 Super G manifold 2 1/16" (52mm) throat size234904 Super E manifold, 1 7/8" (47.5mm) throat sizeHEAVY DUTY MANIFOLD GASKETExtra thick gasket for Carb to manifoldmount. Fits all 1 1/2" SU carburetors.530049 Heavy Duty manifold gasket06-037

Manifolds06Carburetors & Air CleanersSU SHOVELHEAD MANIFOLDSManifolds are cast from virgin aircraftaluminum, heat treated and precisionmachined to exact tolerances. Fits IronheadSportster and Shovelhead engines with O-ring type intake ports.Available with polishedor Chromed finish.TThe long model fits under3.5 gallon Fat Bob tanks. The special "upswept"models drops the carburetor down,allowing it to be fitted under a 5 gallon gastank.530024 Long manifold, polished530026 Long manifold, Chrome530027 Upswept manifold, ChromeUPSWEPT MANIFOLD ADAPTORSU CARBURETOR TO EVOLUTIONMANIFOLDManifold adapter for use on Evolutionpowered Harley to accept SU carburetor.Boltsto the stock manifold.530061 Upswept manifold adaptorMANIFOLD SPACER & INSULATORBLOCKSInsulator blocks prevent for heat transfer fromcylinders and heads to the carbureted.TheseS&S insulator blocks are available with 17/8",2 1/16" and 2 1/4" opening, the mountinghole pattern has 2 1/2" (63.5 mm) center tocenter distance, identical to the stock patternon Tillotson, Bendix and Keihin butterfly typecarburetors. Spacers come complete with o-ring.1 7/8" Opening, use with all S&Sand other 1 7/8" (48 mm)manifolds.750257 1/4" (6.35 mm) thick750258 3/8" (9.525 mm) thick2 1/16" Opening, use with S&Sand other 2 1/16" (52 mm)manifolds750259 1/4" (6.35 mm) thick750260 3/8" (9.525 mm) thick 2 1/4"OpeningUse with S&S and other 2 1/4"(57 mm) manifolds750261 1/4" (6.35 mm) thicMANIFOLD SEAL KITManifold seal kit fits 1989 to present Big Twinand Sportster models with CV carburetors(OEM 27002-89A & 26995--86A).022436 Manifold seal kit2 PIECE MANIFOLD CLAMPSClamp sets are machined into matched halvesfor a perfect fit and superior sealing.Availablefor late models. Stronger than stockequipment.061169 Clamp set, fits all models 1978up, except Evolution(OEM 27063-78 and27063-80)MANIFOLD SPACERInsulating spacer for all flange mountedcarburetors with 2 1/2" center to centerstuds. Used as original equipment on all1978-1989 Keihin and Bendix carbs. Spacerprevents heat transfer from cylinder andheads to the caburetor. Fits Big Twin andSportster 1971 thru 1989. Includes 2 gaskets(OEM 29250-78 & 27077-78).027514 Manifold spacerJAMES 40-PIECE MANIFOLD CAPPLUG ASSORTMENTThis cap plug assortment includes 30 of themost popular plugs in small, medium, andlarge as well as 10 sensor seals.231665 40-Piece cap plug kitO-RING INTAKE MANIFOLDCLAMP061137 Fits all O-ring manifolds 1955thru 1977, includes O-rings(OEM 27063-57 and27060-55)022370 O-rings only 10 pack(OEM 27060-55)06-038

ManifoldsO-RING STYLE MANIFOLD FORPANHEAD AND KNUCKLEHEADThese S&S manifolds for 1955 thru 1965Panhead engines with "o-ring" style cylinderheads are 1 7/8" bore. Knuckleheads andPanheads with 1936 thru 1954 cylinderheads that have "plumber" style intakemounting nipples must be converted toaccept a 1955 to 1965 o-ring manifold.Manifold can be used with S&S ES, LS, A,Super B, Super E, H-D Tillotson, Bendix, andKeihin carburetors.750256 O-ring style manifold forPanhead and KnuckleheadLATE TYPE RUBBER BAND INTAKEMANIFOLD CLAMP SETExceeds OEM specifications. Fits all rubberband style manifolds 1978 thru 1985. Canalso be used on 1955 thru 1977 stylemanifolds if used in combination withadaptor rings (ZPN 234038).Set includes twoclamps and two rubber bands.061139 Complete set (OEM 27063-80& 27062-78)022345 Rubber bands only, 10 pack(OEM 27062-78)INTAKE MANIFOLD SEALSThese rubber seals are used on 1986 topresent Sportster, 1990 thru 1999 EvolutionBig-Twin, and 1999 to present Twin-Camsbetween the intake manifold and cylinderhead. We offer these seals from variousmanufacturers to meet everybody's demand(OEM 26995-86A). Sold in dealer 10-packs.740343 Stock replacement by James700230 Stock replacement by Athena234466 Blue Silicone, improved designby James234442 Problem solving steel reinforcedby James742420 Problem solving Viton withextra thick metal insert byJames pack of 206Carburetors & Air CleanersRUBBER BAND STYLE INTAKECONVERSION KITThis kit updates Knuckleheads and earlyPanheads to allow the use of rubber bandstyle intake manifolds, giving you a widevariety of carburetors to use on your oldschoolengine. Use with ZPN 012613 or ZPN750256 manifold.741879 Intake conversion for1940-1954 Knuckle andPanheadsCARBURETOR CABLE BLOCKSUsed to attach inner throttle cable tocarburetor on 1970 and earlier models.Complete with screw and cotter pin(OEM 27450-36, 27719-67 and 27716-67)(5 pack).116027 Carburetor cable blocks06-039

N.O.S. KitsStep 2:722557 Nitrous plate for 40 mm CV,Mikuni 40/42 mm, Edelbrock722558 Nitrous plate for 44 mm CV,Mikuni 45 mm722559 Nitrous plate for S&S E722560 Nitrous plate for S&S G, Mikuni48 mm, Rev Tech,Typhoon722561 Nitrous plate for S&S D06Carburetors & Air CleanersN.O.S. KITS, POWER IN A BOTTLEBY EDELBROCKIn the early days of the airplanes, the Fighterplanesneeded more power for faster andhigher climbing in times of trouble. Thesewere the days the constructors discoveredthat using Nitrous in combination with extrafuel gave the planes the extra power needed.When Fighter-planes changed to Jetpowered engines, Nitrous got slightlyforgotten and it was not before the sixtiesNitrous was used again in race engines andhot rod cars. It works as follows. For theengine Nitrous Oxide is a more pure form ofOxide (oxygen). Since we are only interestedin the Oxide inside the air, this is an easy wayof getting more power. This extra power isgained by injecting the Nitrous with extrafuel in the manifold. The oxygen in theNitrous Oxide gets "the extra fuel" burned,thus getting more horsepower. Nowadaysspecialized companies build tailor madeNitrous Oxide Systems (N.O.S.) for Harley-Davidson motorcycles. Most N.O.S. kitsrequire fabrication for mounting of all thehardware required running the system.Thesetilor made kits are special designed to solvethose problems.The result is a clean looking,easy to mount, control unit which houses theelectronic control module, fuel pump, filterand solenoids. This unit is mount to the leftside of the engine using the top enginemount. The nitrous and the requiredadditional fuel are fed into the enginethrough the fogger plate, which mountsbetween carburetor and manifold.And thenwe have the bottle itself, which is mountedon the frame with special brackets. Theelectronic control module comespreprogrammed to prevent accidentalactivation at too low RPM, which candamage the engine. It is set so that it cannotbe activated below 4000 RPM. Once abovethis level, when activated, the modulecontrols the flow of fuel and nitrous to thefogger plate, staggering the delivery so thatthe fuel and nitrous are delivered at the spraybar together, reducing the change ofdetonation. Independent Dyno test showthese N.O.S. kits will increase the power withas much as 35 Horsepower !!!! If you wantso "Smoke" everyone at the traffic lights andjust show them your taillight, this is the wayto go.Ordering this system is a 3-stepprocedureFirst: Order the appropriate kit for your bikeSecond: Order the fogger plate matchingthe carburetor you are usingThird: If you want to use a Custom 12 oz.bottle select the bottle, the bottle bracketand a pair of frame bracketsStep 1:722550 Nitrous kit for EVO FXR with 2lb. bottle722551 Nitrous kit for EVO Dyna with 2lb. bottle722552 Nitrous kit for EVO Softail with2 lb. bottle722556 Nitrous kit for EVO FLT/FLHwith 2 lb. bottle722553 Nitrous kit for Twin Cam Dynawith 2 lb. bottle722554 Nitrous kit for Twin Cam Softailwith 2 lb. bottle722555 Nitrous kit for Twin CamFLT/FLH with 2 lb. bottleStep 3:722562 12 oz. Bottle722563 Bracket for 12 oz. bottle722567 1 1/8" Frame bracket722568 1 1/4" Frame bracket722569 1 1/2" Frame bracket722570 1 3/8" Frame bracketNote: Dyna down tubes are 1 1/2" diameteron upper half, 1 1/4" on lower, order 1 eachfor a bottle.06-040

N.O.S. Kits/Air CleanersBottle and bracket kits723264 Fits 2002 thru 2008 FLH and FLT series Touring models723269 Fits 2009 to present FLH and FLT series Touring models723265 Fits 2002 to present Softail models723266 Fits 2002 to present Dyna models723267 Replacement 12 oz. bottleNote: Installation on modified or larger than 96" displacement engineswill require larger injectors and custom mapping for proper and safeoperation. N.A.D.S. kits for bikes with a ThunderMax throttle bodyinstalled are available upon Special Order06THUNDERMAX NITROUS ASSIST DRY SYSTEMIf you want to quickly add a lot of Horsepower to your ride here is thebiggest bang for the buck you can buy. The ThunderMax NitrousAssisted Dry System (in short: N.A.D.S.) for fuel injected Harley-Davidsons. N.A.D.S. is a complete bolt-on "dry" system that requiresno secondary fuel source for a clean, simple installation. Nitrousdistribution is ingeniously handled thru ThunderMax software foraccurate control and distribution of fuel,nitrous and spark timing retardat the specific time you want the system to spray. No bulky fuel pumps,fuel lines or sandwich plates required. The additional fuel the nitrousrequires is introduced through the existing fuel injectors. N.A.D.S. kitsinclude a specially designed air cleaner backing plate equipped withan arming switch, nitrous solenoid, injector nozzle and high-flow airfilter. Installation is simple, requiring installation of the air cleaner backplate assembly and bottle kit with mounts designed to fit your bike.Wiring the system is as simple as plugging two wires from the suppliedharness into open ports in the ECM plug,and plugging the harness intothe data port plug. After that, link to your ThunderMax Fuel InjectionTuner and program your system settings and limits. Fill the bottle, turnon the arming switch and hang on tight.Adjustments to your minimumrpm and vehicle speed nitrous activation points, along with fuelenrichment, ignition timing retard and nitrous delivery delay areconfigured within your ThunderMax ECM's SmartLink software.Thesemenus are designed to allow the user to easily set up safe limitationsfor your engine. Show polished bottle and brackets kits are availableto mount the 12-oz bottle to the chassis of Dyna, Softail and Touringmodels. Installation is quick and easy.The N.A.D.S. system is 95% prebuiltand takes about 30 minutes to install. Must be used with aThunderMax EFI system found elsewhere in this chapter.Order a N.A.D.S. kit and the bottle/bracket kit for your bike, and -whenyou do not have one yet- a ThunderMax EFI tuner (found elsewhere inthis chapter) is all you need.N.A.D.S. kits723263 Fits 2002 to present Twin Cams with stock cableoperatedthrottle body723268 Fits 2008 to present Twin Cams with stock Throttle ByWire throttle bodiesS&S DUAL BORE TUNED INDUCTION SYSTEMSS&S 124 CI and 145 CI fuel injected engines feature dual bore throttlebodies/fuel rails. Dual bore involves individual intake tracts for eachcylinder. To achieve maximum performance those dual bore throttlebodies/fuel rails are designed. Dual Bore Tuned Induction systems haveindependent tuned length intake runners. By utilizing air column inertiaand carefully timed gas dynamic pressure waves, these inductionsystems ram additional air into the cylinders. This so called "NaturalSupercharging" effect results in increased torque. Mainly midrangetorque improves, right where the street rider needs it most. Dual BoreTuned Induction systems can be used in combination with anyprogrammable Fuel Injection module with enough capability and tuningrange, such as the S&S VFI module ZPN 750058 or ZPN 750859. DualBore Tuned Induction kits are available in chrome, polished and blackpowdercoat finish and fit the S&S dual bore throttle bodies only. DualBore throttle bodies for most Big Twin and Twin Cam models areavailable upon Special Order, please check with your Zodiac dealer.740458 Chrome750488 Polished750490 Black750978 Replacement red filter element, each750979 Optional blue filter element, eachCarburetors & Air Cleaners06-041

Air Cleaners06Carburetors & Air CleanersCHROME BILLET AIR CLEANER INSERTS FOR EVOLUTION MODELSThese inserts install over the stock air cleaner on 1984 thru 1999 Evolution Big Twin models.Made from solid billet aluminum with a show chrome finish. Available in plain, ball milled orMaltese Cross designs.121221 Plain121222 Ball milled121223 Maltese CrossBALL MILLED STYLE INSERTBeautifully Chrome or gold plated inserts forthe Super B type S&S teardrop style aircleaners. The flawless plating is accented byblack painted slots. Each cover comescomplete with mounting screws.8" ROUND AIR CLEANER COVERCustomize your stock OEM air cleanerassembly with this 8" (20.3 cm) diametershow-chromed cover. It features flawlesschrome plating and an "AmericanMotorcycles" engraved logo. Bolts straighton the Original Equipment air cleaner of BigTwin models from 1984 thru 1999.121182 Fits Evolution Big Twin 1984thru 1989 (OEM 29136-91)121183 Fits Evolution Big Twin1990 thru 1999(OEM 29138-91)"THE FACTORY" CAST BRASS AIRCLEANER FACE PLATEHand cast from brass by "The Factory" usingtraditional casting methods, this air cleanerface plate fits most 6" (15.2 cm) diameter aircleaners with a central mounting bolt,including our HP Series and Arlen Ness BigSuckers. The design is a reduced size copyfrom the sanitary sewer cover found inHollywood, Florida. Text on the face platesays; Diamond of the Gold Coast - City ofHollywood - Florida - Sanitary Sewer". Faceplate comes, like almost any part from "TheFactory", attractively packed in a true OldSkool wooden box.735468 Brass Hollywood, FL air cleanerface plate121185 Chrome platedEAGLE SPIRIT AIR CLEANERINSERTAnother addition to our extensive line ofEagle Spirit products.These air cleaner insertsfits all late Sportster and Big Twin models withOEM oval air cleaner.Available in Chrome orgold/Chrome finish (OEM 2911186).121176 Chrome121186 Gold plated121177 Gold/Chrome06-042

Air CleanersNESS AIR CLEANER INSERTS• These air cleaner inserts mount directly overthe stock tin cover• Three models to choose from• Fit the stock oval air cleaner on Twin Cammodels 1999 to presentA03697 GroovedA03698 SmoothA03699 RETROARLEN NESS DERBY SUCKER AIRFILTERS FOR SCREAMIN' EAGLEKITSThese innovative replacement filters forScreamin' Eagle air cleaner kits will acceptany 5-hole Big Twin style derby covers. Filtersis larger as the Screamin' Eagle filter elementfor increased performance. They come witheverything you need to mount to yourScreamin' Eagle backing plate, just install thefilter, add a 5-hole derby cover and you havecompletely changed the look of your engine.Fits the Screamin' Eagle air cleanerset-up (OEM 29510-05, 29586-06)on 2000 to present Softail, 2002thru 2007 FLH and FLT seriesTouring models and 1999 thru2007 FXD and FXDWG Dynamodels. Replaces filter elementOEM 29442-99.A18312 Standard red filterA18313 Stainless Steel jacketed filterFits the Screamin' Eagle Stage I aircleaner set-up (OEM 29260-08) on2008 to present FLH and FLT seriesTouring models and 2011 topresent Softail SE and CVOmodels. Replaces filter elementOEM 29244-08A18310 Standard red filterA18311 Stainless Steel jacketed filterPRO-ONE BILLET AIR CLEANERINSERTSTwin Cam models feature loads ofinnovations, including the oval air cleanercover. Give this cover an extra touch of classwith one of these Pro-One "Millennium"Chrome plated, billet aluminum air cleanerinserts.Installs over the stock air cleaner coverwith the Chrome hardware provided.711070 Smooth Millennium style aircleaner cover711071 Ball milled Millennium style aircleaner coverPRO-ONE MILLENNIUM STYLEAIR CLEANER COVERSPro-One's Millennium style Chrome platedbillet aluminum air cleaner cover installs overstock or aftermarket air cleaner on1984-1999 Evolution Big Twins.Available inSmooth or Ball Milled design. Chromehardware included.710923 Smooth Millennium air cleanercover710924 Ball Milled Millennium aircleaner coverCRIME SCENE CHOPPERS FIRSTOFFENSE AIR CLEANERThe First Offense air cleaner has a cool BuckRogers feel, with its bronze mesh backed,teardrop-shaped intake holes in the castaluminum. It measures approx. 10 1/2"(27 cm) long, 4" (10 cm) tall and 2 1/2"(6.4 cm) deep. It comes complete with askeletonized brushed stainless backing plate,stainless hardware and washable Uni-Filterfoam element.Available in polished, chromeor satin, all with bronze mesh backed intakeholes.Fits all Sportster, Big Twin andTwin Cam models with the stockKeihin CV or S&S Super E or SuperG carburetors. With the use of theseparately available adapter kityou can also fit it on a MikuniHSR42 or HSR45.743318 Polished743319 Chrome743317 SatinFits all Fuel Injected Sportster2007 to present, Softail 2000 topresent, Dyna 1999 to present,and Touring 2002 thru 2007743323 Polished743322 Chrome743324 Satin236958 Adapter for use on MikuniHSR42 & HSR45743321 Replacement UniFilter foamelement06Carburetors & Air Cleaners06-043

Air Cleaners06Carburetors & Air Cleaners7" ROUND AIR CLEANERShow Chromed round air cleaner. Will giveyour bike a real classic look.Includes breatherconnecting pipe.Fits Bendix,S&S Super B andKeihin carburetors (not CV type)(OEM 29004-84T).121093 7" round air cleaner124617 Replacement filter elementELIMINATOR AIR CLEANER FORSU CARBURETORThe Eliminator air cleaner has a chromeplatedscreen and washable filter element.Bolts straight on to SU Eliminator I and IIcarburetors.530056 Eliminator air cleanerELIMINATOR I & II VELOCITYSTACKDesigned with performance in mind. TheEliminator Velocity Stack has proven itself onthe Dyno by adding horsepower in each RPMrange. Also, this superior design does notpeak at a particular RPM like most velocitystacks. Our velocity stacks have a highlypolished finish.530058 Eliminator Velocity StackCHROME AIR CLEANER SUPPORTThis Chromed air cleaner support kit isrecommended to be used when installing oneof our teardrop air cleaners. Support comeswith all the necessary hardware and is easyto mount.121076 Fits Shovelhead from 1966 thru1985 (29206-87T)SMOOTHIE AIR CLEANERRivera's Smoothie kits are 8" (20 cm) indiameter,provide superior airflow and a cleansmooth look. These are the maincharacteristics for these quality air cleaners.They are fitted with a lifetime K&N filterelement to get the best cleaning with theleast restrictions for the airflow.Available formost OEM, QwikSilver and S&S carburetors.The kits for "Through-the-Head-Breathing"Evolution models from 1993 thru 1999 andTwin Cam models 1999 to present aresupplied with a breather system.For use with all OEM installedBendix and Keihin carburetors(not CV)239310 All models thru 1984For use with all OEM installedKeihin CV model carburetors721725 Evolution Sportster models1991 to present239316 Evolution models 1990 thru1992239317 Evolution models 1993 thru1999721724 Twin Cam 88 and 88B models1999 to presentFor use with all S&S carburetors239314 Evolution models 1984 thru1992237994 Replacement element air filterelementS&S DESPERADO AIR CLEANERCOVERDesign version of the famous S&S teardrop aircleaner cover. Thise cover only fit S&S aircleaners as supplied with Super E & Gcarburetors.The "Desperado" has slots in thetop for increased air intake. S&S claims a 1-2horsepower increase over the stock teardropair cleaner cover.750962 Desperado air cleaner coverNOSTALGIC S&S CYCLE AIRCLEANER COVERThese limited edition reproductions of the oldstyle air cleaner cover have a mirror likepolished finish and are sure to bring backmemories. With raised letters that say "S&SCycle", these covers are a perfect fit for anyold school bike. Fits S&S teardrop air cleanersfor stock applications as well the S&Steardrop air cleaner on Super E & G carbs.750959 S&S Nostalgic air cleaner cover06-044

Air Cleaners06INDIAN HEAD AIR CLEANER COVER FOR S&S AIRCLEANERSThe original Indian design air cleaner cover, fits the S&S Super "E" andSuper "G" carburetors and replaces the classic teardrop cover. Thesedie-cast chrome air cleaner covers are a fully re-designed version ofthe original teardrop with a little smoother flowing lines and addingjust a little more style.They feature an embossed Indian Head in Chromeor Gold. Can also be used on other tear drop style air cleaners whenslightly modified. Mounting hardware included.121023 All chrome121200 With gold plated Indian HeadRSD AIRHORNAirhorns are also known as velocity stacks. This is the version fromRoland Sands to fit S&S Super E and Super G carburetors. Billetaluminum with a black anodized or chrome finish.An optional, waterrepellent pre-filter is available separately.751996 Black anodized751997 Chrome751998 Optional pre-filterCarburetors & Air CleanersLONG AIRHORNThis airhorn was designed with performance in mind. Made fromaluminum this velocity stack has proven itself on many race tracks allover the world. Fits all S&S Super E and G carburetors.232706 Long AirhornS&S NOSTALGIC AIR HORN COVERReproduction of one of the most sought after parts in S&S history.Sandcastjust like the originals.Available only in an as-cast version. Fits S&Sair horns like ZPN 232706. Limited edition.750960 S&S nostalgic air horn cover06-045

Air Cleaners06Carburetors & Air CleanersCYCLE KRAFT VELOCITY STACKSCycle Kraft velocity stacks are designed for use on show bikes as theydo not have an air cleaner.They feature internal breathers and fit withstock Keihin CV carburetors, S&S Super E carburetors and Delphi FuelInjection throttle bodies and are available for 1993 thru 1999 EvolutionBig Twin and 1999 to present Twin Cams. Does not fit the oval intakeMarelli Fuel Injection nor the large diameter throttle bodies on 2008to present Touring. All CNC machined from billet aluminum by Ken'sFactory and available in Ribbed and 5-Spoke designs in a polishedfinish or black anodized with clear cuts.Fits 1993 thru 1999 Evolution Big Twin747270 Polished, ribbed design747272 Black anodized with clear cuts, ribbed design747269 Polished, 5-spoke design747271 Black anodized with clear cuts, 5-spoke designFits 1999 to present Twin Cam747266 Polished, ribbed design747268 Black anodized with clear cuts, ribbed design747265 Polished, 5-spoke design747267 Black anodized with clear cuts, 5-spoke designNESS BIG SUCKER AIR CLEANER KITS FORSPORTSTER AND DYNAAll the same features as the very popular Big Sucker air cleaners forother models, but now also available for 1988 to present Sportstermodels and 2008 to present Dyna models for use with the OriginalEquipment air cleaner cover.Fits 1988 to present Sportster models, except XR1200A18824 Standard Ness Stage-1 filter with plain aluminumbacking plateA18825 Standard Ness Stage-1 filter with chrome backing plateA18826 Standard Ness Stage-1 filter with black backing plateA18041 Replacement filter elementFits 2008 to present Dyna modelsA18827 Standard Ness Stage-1 filter with plain aluminumbacking plateA18829 Standard Ness Stage-1 filter with black backing plateA18828 Standard Ness Stage-1 filter with chrome backing plateA18040 Replacement filter element06-046

Air CleanersNESS BIG SUCKER AIR CLEANERSArlen Ness claims this is the best and simplest performance air cleanerkits for your Harley-period!The Ness "Sucker" backing plate features a built-in carburetor supportand built-in breather tunnels at each head to decrease crankcasepressure. Each tunnel exits at the mount of the carburetor to create avirtually closed-loop system. Breather features o-ring banjo bolt sealsand a radiused intake manifold. No oil hoses, no oil fittings, no leakingand no mess!Stage I kit features a Team-Ness High-Flow filter that accepts all 1993and up oval or round OEM outer covers. Stage II kit features a 20%larger Team-Ness High-Flow filter that requires an 8" round Ness orOEM outer cover.All kits include a "Big Sucker" aluminum backing plate, Team NessHigh-Flow air filter, chrome banjo bolts for Twin Cam and 1993 andup Evolution Big Twin, simple instructions and all necessary hardware.Note: Big Suckers for Sportster and 2008 to present Dyna's requireuse of an Arlen Ness die-cast cover or Stage I Billet Sucker cover. BigSucker kits will NOT fit 103 CI engines.BIG SUCKER STAGE I AIR FILTER KITS• These kits are designed to be used with the stock outer air filter cover,except from Sportster and 2008 to present Dyna• Sportster and 2008 to present Dyna require a ZPN A18496 or NessStage I air filter cover• All Big Sucker Stage I kits can also be used with a Ness Stage I billetair filter cover• XL Evolution Sportsters carburetor or Fuel Injected 1988 to presentuse Kit "E"• Evolution Big Twin carburetor models 1993 thru 1999 use kit "C"• Twin Cam Softail and Dyna 1999 to present carburetor or Fuel Injecteduse kit "B"• FLH and FLT series carburetor models 1999 thru 2007 use kit "B"• FLH and FLT series Fuel Injected models 2002 thru 2007 use kit "B"• FLH and FLT series Fuel Injected models 1999 thru 2001 use kit "D"• FLH and FLT series Fuel Injected models 2008 to present use kit withstock throttle body use kit "A"• FLH and FLT series Fuel Injected models 2008 to present with 58 mmthrottle vody use kit "F"06Carburetors & Air CleanersNote: 2007 to present European Softail models, 2007 to presentEuropean Dyna models 2007 and 2007 European Touring models areequipped with an Active Intake Sensor that must be removed wheninstalling an aftermarket air cleaner. When you install a ZPN 702022"Trick-Box", which is a plug-in module for the stock wiring harness,you avoid a warning light coming on at your dash.Stage I Big Sucker kits Kit A Kit B Kit C Kit D Kit E Kit FStandard filter with plain backing plate A18510 A18505 A18500 A18498 A18803 A18557Standard filter with chrome backing plate A18512 A18507 A18501 A18503 A18822 -Standard filter with black backing plate A18560 A18561 A18562 A18563 A18564 A18526Stainless filter with chrome backing plate A18514 A18515 A18516 A18517 A18518 -Stainless filter with black backing plate A18570 A18571 A18572 A18573 A18574 A18528Stage I accessories &Replacement filters Kit A Kit B Kit C Kit D Kit E Kit FBacking plate only, plain A18580 A18581 A18582 A18583 A18584 A18595Backing plate only, Chrome A18585 A18586 A18587 A18588 A18589 -Backing plate only, black A18590 A18591 A18592 A18593 A18594 A18596Replacement hardware kit A18530 A18530 A18532 A18533 A18534 A18530Replacement gasket kit A18535 A18536 A18536 A18537 A18538 -Replacement Standard filter A18080 A18098 A18098 A18097 A18098 A18080Filter oil, red, for Standard filters A18076 A18076 A18076 A18076 A18076 A18076Replacement Stainless filter A18083 A18084 A18084 A18087 A18084 A18083Filter oil, clear, for Stainless filters A18075 A18075 A18075 A18075 A18075 A18075Round air cleaner cover A18496 A18496 A18496 A18496 A18496 A1849606-047

Air Cleaners06Carburetors & Air CleanersNESS BIG SUCKER STAGE I AIR FILTER KITS WITHCOVER• These high performance air filter kits feature an exposed air filterwith a billet outer cover for great style and performance• Available with standard red filter element or SS Stainless Steel jacketedfilter element• Optional pre-filter, also known as rain sock is available separately• XL Evolution Sportsters carburetor or Fuel Injected 1988 to presentuse Kit "E"• Evolution Big Twin carburetor models 1993 thru 1999 use kit "C"• Twin Cam Softail and Dyna 1999 to present carburetor or Fuel Injecteduse kit "B"• FLH and FLT series carburetor models 1999 thru 2007 use kit "B"• FLH and FLT series Fuel Injected models 2002 thru 2007 use kit "B"• FLH and FLT series Fuel Injected models 1999 thru 2001 use kit "D"• FLH and FLT series Fuel Injected models 2008 to present with stockthrottle body use kit "A"• FLH and FLT series Fuel Injected models 2008 to present with 58 mmthrottle body use kit "F"Round steel covers for use on all Big Sucker Stage IkitsA18760 ChromeA18761 BlackBillet covers only, for use on all Big Sucker Stage IkitsA18781 Scalloped billetcover, chromeA18787 Scalloped billetcover, blackA18780 Smooth billetcover, chromeAccessoriesA18060 Stage I prefilter/rainsockStage I Sucker kits with Steel Cover Kit A Kit B Kit C Kit D Kit E Kit FStandard filter kit, chrome A18320 A18321 A18322 A18323 A18324 -Standard filter kit, black A18325 A18326 A18327 A18328 A18329 -Stainless filter kit, chrome A18330 A18331 A18332 A18333 A18334 A18390Stainless filter kit, black A18335 A18336 A18337 A18338 A18339 A18391Complete Stage I Sucker kits with Billet Cover Kit A Kit B Kit C Kit D Kit E Kit FStandard filter kit with Smooth chrome cover A18813 A18808 A18791 718503 A18333 -Standard filter kit with Scalloped chrome cover A18815 A18809 A18792 718504 A18834 -Standard filter kit with Scalloped black cover A18835 A18836 A18837 718505 A18839 -SS Stainless filter with Smooth chrome cover A18850 A18851 A18852 718506 A18853 -SS Stainless filter with Scalloped chrome cover A18859 A18860 A18861 718507 A18862 -SS Stainless filter with Scalloped black cover A18863 A18864 A18865 718508 A18866 -06-048

Air Cleaners06NESS BIG SUCKER STAGE II AIR FILTER KITS• Stage II kits feature a 20% larger filter than the Stage I kits• These kits require a Stage II air filter cover• Stock outer air filter cover can be used on 1993 thru 1999 Big Twins• XL Evolution Sportsters carburetor or Fuel Injected 1988 to presentuse Kit "E"• Evolution Big Twin carburetor models 1993 thru 1999 use kit "C"• Twin Cam Softail and Dyna 1999 to present carburetor or Fuel Injecteduse kit "B"• FLH and FLT series carburetor models 1999 thru 2007 use kit "B"• FLH and FLT series Fuel Injected models 2002 thru 2007 use kit "B"• FLH and FLT series Fuel Injected models 1999 thru 2001 use kit "D"• FLH and FLT series Fuel Injected models 2008 to present use kit withstock throttle body use kit "A"• FLH and FLT series Fuel Injected models 2008 to present with 58 mmthrottle vody use kit "F"Carburetors & Air CleanersStage II Big Sucker kits Kit A Kit B Kit C Kit D Kit E Kit FStandard filter with plain backing plate A18511 A18506 A18499 A18493 A18804 A18558Standard filter with chrome backing plate A18513 A18508 A18502 A18504 A18823 -Standard filter with black backing plate A18565 A18566 A18567 A18568 A18569 A18527Stainless filter with chrome backing plate A18519 A18520 A18521 A18522 A18523 -Stainless filter with chrome backing plate A18575 A18576 A18577 A18578 A18579 A18529Stage II accessories & Replacement filters Kit A Kit B Kit C Kit D Kit E Kit FBacking plate only, plain A18580 A18581 A18582 A18583 A18584 A18595Backing plate only, Chrome A18585 A18586 A18587 A18588 A18589 -Backing plate only, black A18590 A18591 A18592 A18593 A18594 A18596Replacement hardware kit A18539 A18539 A18541 A18542 A18543 A18539Replacement gasket kit A18535 A18536 A18536 A18537 A18538 -Replacement Standard filter A18081 A18099 A18099 A18099 A18099 A18081Red filter oil and cleaner for Standard filters A18076 A18076 A18076 A18076 A18076 A18076Replacement Stainless filter A18085 A18086 A18086 A18086 A18086 A18085Clear filter oil and cleaner for Stainless filters A18075 A18075 A18075 A18075 A18075 A1807506-049

Air Cleaners06Carburetors & Air CleanersNESS BILLET SUCKER STAGE II AIR FILTER KITS• These complete high performance air filter kits include a 20% largerfilter than Stage I kits, a billet aluminum or stamped steel outer coverand a Big Sucker backing plate• Available with standard red filter element or SS Stainless Steel jacketedfilter element• Optional pre-filter, also known as rain sock is available separately• XL Evolution Sportsters carburetor or Fuel Injected 1988 to presentuse Kit "E"• Evolution Big Twin carburetor models 1993 thru 1999 use kit "C"• Twin Cam Softail and Dyna 1999 to present carburetor or Fuel Injecteduse kit "B"• FLH and FLT series carburetor models 1999 thru 2007 use kit "B"• FLH and FLT series Fuel Injected models 2002 thru 2007 use kit "B"• FLH and FLT series Fuel Injected models 1999 thru 2001 use kit "D"• FLH and FLT series Fuel Injected models 2008 to present use kit "A"Covers only, for use on all Big Sucker Stage II kitsA18770 Stage II steel cover, chromeA18771 Stage II steel cover, blackA18794 Stage II Scalloped billet cover, chromeA18788 Stage II Scalloped billet cover, blackA18795 Stage II Smooth billet cover, chromeA18796 Stage II Grooved billet cover, chromeA18786 Stage II Retro billet cover, chromeA18061 Stage I pre-filter/rain sockStage II Sucker kits with steel cover Kit A Kit B Kit C Kit D Kit EStandard filter, steel Smooth chrome cover A18819 A18818 A18790 A18782 A18783Standard filter, steel Smooth black cover A18821 A18820 A18774 A18775 A18776Stainless filter, steel Smooth chrome cover A18350 A18351 A18352 A18353 A18354Stainless filter, steel Smooth black cover A18355 A18356 A18357 A18358 A18359Stage II Billet Sucker kits Kit A Kit B Kit C Kit D Kit EStandard filter, billet Smooth chrome cover A18814 A18810 A18799 A18797 A18806Standard filter, billet Scalloped chrome cover A18816 A18811 A18802 A18793 A18807Standard filter, billet Scalloped black cover A18845 A18846 A18847 A18848 A18849Standard filter, billet Grooved cover A18817 A18812 A18800 A18798 A18805Standard filter, billet Retro cover A18840 A18841 A18842 A18843 A18844SS Stainless filter, billet Smooth chrome cover A18854 A18855 A18856 A18857 A18858SS Stainless filter, billet Scalloped chrome cover A18867 A18868 A18869 A18870 A18871SS Stainless filter, billet Scalloped black cover A18872 A18873 A18874 A18875 A18876SS Stainless filter, billet Grooved cover A18877 A18878 A18879 A18880 A18881SS Stainless filter, billet Retro cover A18882 A18883 A18884 A18885 A1888606-050

Air CleanersNESS DERBY SUCKER AIR FILTER KITS• One of the coolest, simplest ideas for air filter kits today• This innovative hi-flow air filter accepts any 5-hole Twin Cam derbycover on the market• Each kit also includes a patented Ness Big Sucker backing plate forincredible performance and clean style• Available with standard red filter element or SS Stainless Steeljacketed filter element• Some styles are available as a complete kit that includes a popularNess designed derby cover• Optional pre-filter, also known as rain sock is available separately• XL Evolution Sportsters carburetor or Fuel Injected 1988 to presentuse Kit "E"• Evolution Big Twin carburetor models 1993 thru 1999 use kit "C"• Twin Cam Softail and Dyna 1999 to present carburetor or FuelInjected use kit "B"• FLH and FLT series carburetor models 1999 thru 2007 use kit "B"• FLH and FLT series Fuel Injected models 2002 thru 2007 use kit "B"• FLH and FLT series Fuel Injected models 1999 thru 2001 use kit "D"• FLH and FLT series Fuel Injected models 2008 to present with stockthrottle body use kit "A"• FLH and FLT series Fuel Injected models 2008 to present with 58 mmthrottle body use kit "F"06Carburetors & Air CleanersDerby-Sucker kits without cover Kit A Kit B Kit C Kit D Kit E Kit FStandard filter, chrome backing plate A18380 A18381 A18382 A18383 A18384 -Standard filter, black backing plate A18385 A18386 A18387 A18388 A18389 A18399Stainless filter, chrome backing plate A18370 A18371 A18372 A18373 A18374 -Stainless filter, black backing plate A18375 A18376 A18377 A18378 A18379 A18397Complete Derby-Sucker with Cover Kit A Kit B Kit C Kit D Kit E Kit FSS Stainless filter, billet black Deep Cut cover A18400 A18401 A18402 A18403 A18404 -SS Stainless filter, billet chrome Deep Cut cover A18405 A18406 A18407 A18408 A18409 -SS Stainless filter, billet black Engraved cover A18410 A18411 A18412 A18413 A18414 -SS Stainless filter, billet chrome Engraved cover A18415 A18416 A18417 A18418 A18419 -SS Stainless filter, billet black Scalloped cover A18420 A18421 A18422 A18423 A18424 -SS Stainless filter, billet chrome Scalloped cover A18425 A18426 A18427 A18428 A18429 -Accessories & Replacement filtersDerby Sucker hardware kit A18544 A18545 A18546 A18547 A18548 A18544Standard replacement filter A18301 A18303 A18303 A18305 A18303 A18301Filter oil & cleaner, red, for Standard filters A18076 A18076 A18076 A18076 A18076 A18076Stainless replacement filter A18300 A18302 A18302 A18304 A18302 A18300Filter oil & cleaner, clear, for Stainless filters A18075 A18075 A18075 A18075 A18075 A1807506-051

Air Cleaners06Carburetors & Air CleanersNESS TWIN SUCKER INDUCTION SYSTEM• Aggressive looking version of the famous Ness Big Sucker air cleaner• All-in-one backing plate features a built-in carburetor support, builtinbreather tunnels at each head to decrease crankcase pressure.Each tunnel exits at the mouth of the carburetor to create a virtuallyclosed loop system.• Breather features o-ring banjo bolt seals and a radiused intakemanifold, no oil hoses, no oil fittings, no leaking and no baloney!• All kits include a "Big Sucker" aluminum backing plate, two long-lifepre-oiled gauze type High-Flow air filters, Chrome breather bolts,simple instructions and all necessary hardware.• Black wrinkle powder coat or chrome finish.Note: When installing on 2007 Touring or 2007 and later Softail andDyna models the Air Intake Sensor must be removed.We suggest youto use a ZPN 702022 intake override module to avoid that this triggersa warning light coming on your dash.Fits 1998 to present CV carburetor & Delphi FuelInjected XL Sportster modelsA18909 Black wrinkle finishA18904 ChromeFits 1999 to present CV carburetor & Delphi FuelInjected Twin Cam, except 2008 to present FuelInjected Touring modelsA18906 Black wrinkle finishA18901 ChromeFits 1993 thru 1999 CV carburetor Evolution BigTwin models, except Fuel Injected 1995 thru 1998Touring modelsA18907 Black wrinkle finishA18902 ChromeFits 1999 thru 2001 Marelli Fuel Injected TouringmodelsA18908 Black wrinkle finishA18903 ChromeNESS DOUBLE BARREL AIR FILTER ASSEMBLIES• Leading edge design changes the look and performance of your bike• These kits include an aluminum double barrel outer cover, analuminum radius inlet backing plate, pre-oiled hi-performance airfilter and all necessary hardware.• Available in chrome or powder coated black wrinkle finishFits 2008 to present Fuel Injected Touring modelsA18905 Black wrinkle finishA18900 ChromeReplacement filtersA18910 Set of 2, fits all Twin Sucker kitsChromeA18952A18950A18954A18956BlackA18953 Fits 1999 to present Twin Cam models,except 2000 thru 2001 and 2008 to presentFuel Injected TouringA18951 Fits 2008 to present Fuel Injected TouringmodelsA18955 Fits 1991 to present Sportster models, exceptXR 1200Set replacement filter elements06-052

Air CleanersNESS REPLACEMENT AIR FILTERSFOR SCREAMIN' EAGLEAPPLICATIONS• These premium pre-oiled filters are directreplacements for the disposable air filtersfound on Screamin' Eagle kits• Filters are hand made in a urethane bodythat won't crack or fall apart• Filters are 100% washable and re-useableto virtually last the life of your motorcycle• Available with Standard red filter media orSS Stainless Steel filter media• These can be used with a Ness Stage I filtercover for an exposed filter high performancelook• Also available as Derby Sucker filter thataccepts any 5-hole Big Twin derby coverReplacement filters forScreamin' EagleA18098 Standard, fits 1999 to presentSoftail, 2002 thru 2007 Touringand 1997 thru 2007 DynaA18084 SS Stainless, fits 1999 topresent Softail, 2002 thru 2007Touring and 1997 thru 2007DynaA18030 Standard, fits 2008 to presentTouringA18031 SS Stainless, fits 2008 topresent TouringNESS-TECH VELOCITY STACK KIT• Add that radical look to your engine withthese velocity stacks.• Velocity stack brackets feature our patented"Big Sucker" breather technology.• Brackets made to work on stock EVO & TwinCam Engines with CV carburetor, S&S 96thru 107CI and 113CI engines with S&SSuper E-carburetor, S&S 111 CI and 124 CIengines with S&S Super G carburetor• Four styles to choose from: 2" SmoothStack, 2" Battistini Stack, 90° Stack• All carved from billet aluminum withchrome or black finish.A.) 2" Smooth Velocity Stack kitsA18481 Evo & Twin Cam with CV carbA18480 96CI thru 107 CI & 113CI S&Swith Super E carb.A18485 111CI and 124CI S&S withSuper G carbB.) 2" Battistini Velocity StackkitsA18482 Evo & Twin Cam with CV carb.A18486 96CI thru 107CI & 113CI S&Swith Super E carb.A18487 111CI and 124CI S&S withSuper G carbC.) 90° Velocity Stack kitsA18483 Evo & Twin Cam with CV carb.A18484 96CI thru 107CI & 113CI S&Swith Super E carb.A18478 111CI and 124CI S&S withSuper G carbD.) 90° Air Filter KitsA18488 Evo & Twin Cam with CV carb,chromeA18467 Evo & Twin Cam with CVcarb, blackA18489 96CI thru 107CI & 113CI S&SA18468with Super E carb, chrome96CI thru 107CI & 113CIS&S with Super E carb, blackA18479 111CI and 124CI S&S withSuper G carb, chromePre-filters and replacementfiltersA18469111CI and 124CI S&Swith Super G carb, blackA18471 Black pre-filter for 2" VelocityStacksA18470 Black pre-filter for 90° VelocityStackA18474 Black pre-filter for 90° Air FilterkitA18473 Replacement filter element for90° Air Filter kit, redA18475Filter element for 90° AirFilter kit, stainless steeljacketed06Carburetors & Air Cleaners06-053

Air Cleaners06Carburetors & Air CleanersPM FASTAIR INTAKE SOLUTIONPerformance Machine FASTair intake system features a tapered ovalK&N air filter element and an integrated crankcase breather to cleanup your engine. The FASTair bolts straight onto the stock Keihin CVcarburetor or Delphi Fuel Injection throttle body. Also available as adirect bolt-on for S&S Super E and Super G carburetors.The version foruse on stock CV and Delphi Fuel Injection can also be used on MikuniHSR 42, HSR 45 and HSR 48 carburetors when installed in conjunctionwith our ZPN 236958 air cleaner adapter. PM claims a stunning 10.21HP increase on a stock Harley-Davidson.Available in chrome, ContrastCut black or Hybrid with a Contrast Cut black elbow and breatherbracket with a chrome filter.Fits stock Keihin CV carburetor equipped 1993 thru1999 Evolution Big Twin and 1999 thru 2006 TwinCam, stock Delphi Fuel Injection equipped 2002 topresent Softail, 2002 to present Dyna and 2002 thru2007 Touring742955 Chrome742956 Contrast Cut742957 HybridFits 2008 to present Delphi Fuel Injection equippedTouring models742958 Chrome742959 Contrast Cut742960 HybridFits stock Keihin CV carburetor equipped 1991 thru2006 Sportster and stock Delphi Fuel Injectionequipped 2007 to present Sportster742961 Chrome742962 Contrast Cut742963 HybridFits all S&S Super E and Super G equipped 1993 thru1999 Evolution Big Twin and 1999 to present TwinCam742964 Chrome742965 Contrast Cut742966 HybridRSD'S NOSTALGIA VELOCITY STACKSAnother stunning design from Roland Sands.These high flow velocitystacks are made from CNC-machined billet aluminum and are availablein a chrome or black anodized finish. They come complete with abacking plate with RSD logo, RSD's drilled breathers, screen andmounting hardware.An optional, water repellent pre-filter is availableseparately.Fits 1993 to present Evolution Big Twins and TwinCams with CV carburetor or Delphi fuel injection,except 2008 to present FLH and FLT series models740681 Chrome740682 Black AnodizedFits 1991 thru 2006 Sportster models with Keihin CVcarburetor and 2007 to present Sportster modelswith Fuel Injection752055 Chrome752054 Black AnodizedFits 1999 thru 2006 Twin Cam models with S&SSuper "E" or Super "G" carburetor740683 Chrome740684 Black AnodizedUniversal, has no backing plate or breathers, directbolt -on for all S&S Super E & G carburetors751997 Chrome751996 Black anodized751998 Optional pre-filter06-054

Air CleanersVORONOI HP VELOCITY STACKS WITH INTEGRATEDFILTERA new and exciting design from Zodiac are these Voronoi HP velocitystacks. Contrary to most other velocity stacks the Voronoi has a trueair filter element incorporated in the 4" (10 cm) diameter throat.Consequently the Voronoi not only looks great and increases enginepower,it also prevents road grime and dirt from entering your expensiveengine.These velocity stacks are made from billet aluminum and CNCprecision cut, then hand polished and chromed or black anodized toperfection.The black version is then raw cut to enhance its appearance.Available in straight or aggresive looking "tilt forward" design thatcomes with a cast elbow in a matching chrome or black finish.Installation requires the separate purchase of an adapter bracket kitas listed below.120369 Chrome Voronoi velocity stack and air cleaner, straight120221 Chrome Voronoi velocity stack and air cleaner, tiltforward120371 Replacement chrome filter120370 Black Voronoi velocity stack and air cleaner, straight120222 Black Voronoi velocity stack and air cleaner, tilt forward120372 Replacement black filterAdapter kit for Voronoi Velocity Stacks120241 Chrome, fits 1988 thru 1991 stock CV carburetorequipped Sportster models120044 Chrome, fits 1992 thru 2006 stock CV carburetorequipped Sportster models120240 Chrome, fits 2007 to present stock Delphi Fuel InjectedSportster models121143 Chrome, fits 1984 thru 1989 stock butterfly carburetorequipped Big Twin models120117 Chrome, fits 1990 to present stock CV carburetorequipped or Delphi Fuel Injected Big Twin and Twin Cammodels (except 1999 thru 2001 Marelli Fuel InjectedTouring models and 2008 to present Delphi Fuel InjectedTouring models)120238 Black, fits 1990 to present stock CV carburetorequipped or Delphi Fuel Injected Big Twin and Twin Cammodels (except 1999 thru 2001 Marelli Fuel InjectedTouring models and 2008 to present Delphi Fuel InjectedTouring models)120185 Chrome, fits 2008 to present FLH & FLT series Touringmodels121230 Optional spacer for 2008 to present FLH & FLT DressersK&N AIR CHARGER PERFORMANCE INTAKE KITK&N's AirCharger Performance Intake Kit will get more horsepowerfrom your Harley-Davidson motorcycle. K&N claims to have gained 9HP on a 1200 Sportster, 10 HP on Softails and Dyna, and an amazing12.92 HP on a Touring model at the rear wheel.This High-Flow IntakeSystem increases power by eliminating the restrictive stock OE aircleaner and replacing it with a K&N High-Flow Air Filter and mandrelbent aluminum intake tube.This complete intake system will help relievethe labored feeling associated with two-up riding or loaded touring.K&N's High-Flow Intake System gives an aggressive appearance whileproviding a significant increase in airflow resulting in more power. Kitcomes complete with a billet aluminum throttle-body mounting plate,mounting hardware, your choice of a bright mirror shine polished(except for Sportster) or Textured Black aluminum intake tube and atapered K&N air filter.AirChargers for Sportster and Touring come witha chrome plated breather assembly. AirCahrgers for Softail and Dynacome with a billet aluminum breather assembly.A DryCharger sock forincreased protection from the elements is available separately.Fits 1991 to present Sportster733807 BlackFits 2008 to present FLH and FLT series Touringmodels733803 Black733804 PolishedFits 1999 to present Softail (except 2011-up SoftailCVO models), 1999 to present Dyna, 1999 thru 2007Touring with CV carburetor and 2002 thru 2007Touring with Delphi EFI733805 Black733806 PolishedOptional & replacement parts733808 Optional DryCharger sock733814 Replacement filter element, fits all Air Charger kits06Carburetors & Air Cleaners06-055

Air Cleaners06Carburetors & Air CleanersFORCEWINDER TILT FORWARD AIR CLEANER KITSA hot item with cool looks! Forcewinder "XR" and "XR-2" forwardmounted Air Intake System. Simple to install, kits come complete withgauze air filter, stainless Allen bolts gaskets, and a Dry Charger weatherinhibiting filter wrap. "XR" kits come with a crankcase breather filter.The "XR-2" kits are made for use on bikes with the "Through-The-Head" breather system and come with polished billet aluminumbreathers. All kits for carburetor equipped models bolt to theOEM carburetor. An optional adapter must be ordered separately tosuit S&S Super "E", Super "G", Mikuni HSR 42 or Mikuni HSR45carburetors. Forcewinder claims that the airflow can be increased tosuch a degree that they strongly recommend the use of the appropriateDynoJet jet-kit to compensate and recalibrate the carburetor formaximum performance. Available with polished aluminum- or highglossblack powder coated aluminum elbow for Buell, EvolutionSportster, Evolution Big Twin, and Twin Cam models.Forcewinder "XR" Air Intake Systems includepolished or black aluminum elbow, conical air filter,screws, gasket, breather fittings, crankcase filterand black dry charger sock. Installation requires anair cleaner mounting bracket that must be orderedseparately.Fits carburetor equipped Buell models741002 Polished741015 BlackFits 1988 thru 1989 Evolution Sportster and 1990thru 1991 Evolution Big Twin741009 Polished741010 BlackReplacement parts741034 Replacement filter element for XR kits741026 Dry Charger sockForcewinder "XR-2" Air Intake Systems includebillet aluminum breather set-up, polished or blackaluminum elbow, silver AN fittings, screws, gasket,conical air filter and black dry charger sock. Kits forMagneti Marelli Fuel Injecetd models comecomplete with an aluminum air cleaner mountingbracket. For all other models an air cleanermounting bracket must be ordered separately.Fits carburetor equipped Buell models741003 Polished741016 BlackFits fuel injected air cooled Buell models741005 Polished741018 BlackFits 1992 thru 1999 Evolution Big-Twin models741011 Polished741012 BlackFits 1991 to present Evolution Sportster models741013 Polished741014 BlackFits 1999 to present carburetor equipped Twin-Cammodels and 2001 to present fuel injected Twin-Cammodels (round inlet), except 1999 thru 2001 MarelliFuel Injected Touring and 2008 to present DelphiFuel Injected Touring741019 Polished741020 BlackFits 1995 thru 1998 Marelli Fuel Injected EvolutionBig Twin Touring models (oval inlet)741055 Polished741056 BlackFits 1999 thru 2001 Marelli Fuel Injected Twin CamTouring models (oval inlet)741057 Polished741058 BlackReplacement parts741042 Air filter element for XR-2 kits741026 Dry Charger sock06-056

Air CleanersFORCEWINDER "XR-2" UPDATE KITSUpgrade your existing Forcewinder "XR" Air Intake System into "XR-2" with this update kit. Contains Force XR filter, and complete billetaluminum breather set, and hardware.741023 Fits all models except Twin Cam741024 Fits Twin CamReplacement parts741026 Dry Charger sock741034 Replacement filter element for XR kits741042 Air filter element for XR-2 kits06Carburetors & Air CleanersAir cleaner mounting brackets121144 For 1987 thru 1990 Evolution Sportster121143 Chrome, fits 1984 thru 1989 stock butterfly carburetorequipped Big Twin models120041 For 1990 thru 1991 Evolution Big Twin120047 For 1993 thru 1999 Evolution Big TwinFORCE BILLET ALUMINUM BREATHER SET UPComplete and ready to install breather set-ups from Force, the creatorsof the famous FORCEwinder air cleaner assembly.At Force they knowhow important a properly functioning breather system is to geteverything out of your Air Intake System. Force breathers are madefrom billet aluminum with a polished finish. These kits are availablewith your choice of angled tubing or horseshoe tubing for Buell's,Evolution Sportsters, Evolution Big Twins, and Twin Cam 88 models.Note: Must have 2 5/8" clearance.A. Force Billet Breather set-up with angled tubingand silver AN fittings.741029 Fits 1991 to present Evolution Sportster models, and1995 to present Buells741027 Fits 1991 thru 1999 Evolution Big Twin models741032 Fits 1999 to present Twin Cam modelsAdapters for aftermarket carburetors741006 Adapter for S&S Super E and G carburetors, polishedbillet aluminum741007 Adapter gasket for S&S Super E and G carburetors (5pack)741025 Adapter with O-ring for Mikuni HS42 and HSR45B. Force Billet Breather set-up with horseshoetubing and silver AN fittings.741030 Fits 1991 to present Evolution Sportster models, and1995 to present Buells741031 Fits 1991 thru 1999 Evolution Big Twin models741033 Fits 1999 to present Twin Cam models06-057

Air Cleaners06Carburetors & Air CleanersFORCEWINDER SHOW-OFF COVERSDress up your Forcewinder air filter with one of these chrome showoffcovers.Available for Forcewinder and Forcewinder XR2 air cleanerkits. Make sure that you order the cover for the right application, as XR2air filter elements have an offset connection, where standardForcewinder filters have the connection exactly in the center. TheCrossfire style features the good old Maltese Cross, the Tribal Thunderand Hot Rod Flames designs both show flames with a small designdifference.The standard covers also fit K&N AirCharger kits.Standard XR2A. 741038 741039 CrossfireB. 741036 741037 Tribal ThunderC. 741040 - Hot Rod FlameD. 741044 741045 Skull with cross bonesE. 741046 741047 Vertical SkullFORCEWINDER PRO BILLET SERIES FILTERThe Forcewinder Pro Billet Series Filter is sculpted from solid aluminum.This filter will retrofit existing Forcewinder kits. Filter comes pre-oiledready for installation.741048 Forcewinder Pro Billet Series filterK&N RK SERIES HI-FLOW AIR FILTERK&N claims you get more horsepower from your Twin Cam engine whenthis extra large "RK series" filter is fitted. Built around the legendaryK&N High-Flow Air Filter, the new RK Series assembly includes apolished billet aluminum cover and black coated billet aluminum backplate that eliminates external breathers and features a built-in, dynotunedvelocity stack. The result is a significant airflow increase to theengine without sacrificing filtration. This RK Series assembly boastssuperior filtration.Fits all 1999 to present Dyna, 2000 to presentSoftail, 1999 thru 2006 carburetor equipped Touringand 2002 thru 2007 Fuel Injected Touring models733832 Complete Kit733816 Replacement filter element only06-058

Air Cleaners06DOHERTY "POWER PACC" AIR CLEANER KITThe Doherty "Power Pacc" provides significant out of the boxperformance gains. It's an intelligent design that fits the stock CVcarburetor as well as the S&S Super "E" and Super "G" carburetors.Can also be used with Mikuni HSR42 and HSR45 carburetors as longas these are equipped with a Mikuni to OEM air cleaner adapter. Theone-piece billet backing plate eliminates flimsy brackets.The Dohertyexclusive snap-in velocity stack creates a 100% unobstructed air flowfor increased horsepower and torque thru the entire RPM range.Doherty Power Pacc Power Vent kits come complete with a pair ofDoherty Power Vents,a fast sealing one-way valve that prevents air frombeing sucked back into the crankcase on the upstroke of the piston.Doherty claims a horsepower increase,and improved throttle response,as well a stop to rocker box and base gasket oil leaks caused byexcessive crankcase pressure. The Powervent Twin kits are a qualitybillet aluminum construction that bolts directly to cylinder headbreather outlets.Kits include two polished,billet aluminum PowerVentsand all necessary mounting hardware to mount the PowerVents toeach cylinder head breather outlet. Power Pacc kits come completewith a specially designed extra high volume reusable air filter fromK&N and include complete premium hardware. For those that alreadyhave a high performance crankcase breather installed these kits arealso available with Chrome crossover breather tubes in stead ofDoherty's patented PowerVents.Power Pacc Power Vent kits for use with OEM styleround air cleaner cover701309 Fits Evolution Big Twin carburetor models 1992 thru1999701310 Fits Twin Cam 88 carb. models 1999 to present701311 Fits Evolution Sportster 1991 models to present701312 Fits EFI equipped Evolution Big Twin thru 1999Power Pacc Power Vent kits for use with S&STeardrop air cleaner cover701313 Fits all models with thru-the-head breathersPower Pacc kits with Chrome crossover breathertubes for use with OEM style round air cleanercover701305 Fits Twin Cam 88 carburetor models 1999 to present701307 Fits EFI equipped Evolution Big Twin 1992 thru 1999Power Pacc kits with Chrome crossover breathertubes for use S&S Teardrop air cleaner cover701308 Fits Evolution Big twin models 1992 thru 1999Carburetors & Air Cleaners06-059

Air Cleaners06Carburetors & Air CleanersREBUFFINI HERCULES AIR CLEANERRebuffini's Hercules air cleaners combine style and technology.They areCNC machined from solid billet aluminum using the latest threedimension technology. Air cleaner cover and the required installationkit are to be ordered separately.Installation kits include billet aluminumbacking plate, mounting brackets and hardware. Kits for S&S Super Eor G carburetors also includes an adjustable enrichment device toreplace the S&S backing plate installed enrichment lever. Installationon European 2007 Touring models and 2007 to present Dyna andSoftail models requires the separate purchase of a ZPN 702022 AISOverride Module.Hercules air cleaner covers with filter element746000 Polished746001 Black746002 ChromeInstallation kits for Hercules air cleaner covers oncarburetor equipped modelsOEM CV Super E/G Mikuni HSR746006 - - 1988-1990 Sportster746009 - - 1991-2006 Sportster746006 746007 746008 1990-1992 Big Twin746009 746010 746011 1993-1999 Big Twin746003 746004 746005 1999-2006 Twin CamInstallation kits for Hercules air cleaner covers onDelphi Electronic Fuel Injection equipped models746012 Fits 2007 to present Sportster746013 Fits 2001 to present Twin Cam, except 2008 to presentTouring746014 Fits 2008 to present TouringREBUFFINI NEWTON AIR CLEANERRebuffini's Newton air cleaners are CNC machined from solid billetaluminum using the latest three dimension technology. The uniquelooks of this air cleaner has already attracted many professional custombike builders to use them on prize winning bikes. Performance in everysense as these air cleaners allow your engine to breathe freely andenhance the looks of your ride. Air cleaner cover and the requiredinstallation kit are to be ordered separately. Installation kits includebillet aluminum backing plate, mounting brackets and hardware. Kitsfor S&S Super E or G carburetors also includes an adjustable enrichmentdevice to replace the S&S backing plate installed enrichment lever.Installation on European 2007 Touring models and 2007 to presentDyna and Softail models requires the separate purchase of a ZPN702022 AIS Override Module.Newton air cleaner covers with filter element746064 Polished746065 Black746066 ChromeInstallation kits for Newton air cleaner covers oncarburetor equipped modelsStock CV746070 Fits 1988 thru 1990 Sportster and 1990 thru 1992 BigTwin746073 Fits 1991 thru 2006 Sportster and 1993 thru 1999 BigTwin746067 Fits 1999 thru 2006 Twin CamInstallation kits for Newton air cleaner covers oncarburetor equipped modelsSuper E/G746071 Fits 1990 thru 1992 Big Twin746074 Fits 1993 thru 1999 Big Twin746068 Fits 1999 thru 2006 Twin CamInstallation kits for Newton air cleaner covers oncarburetor equipped modelsMikuni HSR746072 Fits 1990 thru 1992 Big Twin746075 Fits 1993 thru 1999 Big Twin746069 Fits 1999 thru 2006 Twin CamInstallation kits for Newton air cleaner covers onDelphi Electronic Fuel Injection equipped models746076 Fits 2007 to present Sportster746077 Fits 2001 to present Twin Cam, except 2008 to presentTouring746078 Fits 2008 to present Touring06-060

Air CleanersREBUFFINI SHERIFF AIR CLEANERRebuffini's SHERIFF air cleaner is for the most innovative and originalchoppers. A perfect match with the same style Rebuffini mirrors. Theyare CNC machined from solid billet aluminum using the latest 3-Dtechnology. Air cleaner comes complete with all required installationparts and includes billet aluminum backing plate, performance filterelement, front cover, mounting brackets and hardware. Kits for S&SSuper E or G carburetors also includes an adjustable enrichment deviceto replace the S&S backing plate installed enrichment lever. Installationon European 2007 Touring models and 2007 to present Dyna andSoftail models requires the separate purchase of a ZPN 702022 AISOverride Module.06Polished Black Chrome746023 746024 746025 Fits 1988 thru 1990 XL Sportsterwith stock CV carburetor746044 746045 746046 Fits 1991 thru 2006 XL Sportsterwith stock CV carburetor746023 746024 746025 Fits 1990 thru 1992 Big Twinwith stock CV carburetor746032 746033 746034 Fits 1990 thru 1992 Big Twinwith S&S Super E or G carburetor746041 746042 746043 Fits 1990 thru 1992 Big Twinwith Mikuni HSR 42, 45 or 48 Gcarburetor746026 746027 746028 Fits 1993 thru 1999 Big Twinwith stock CV carburetor746035 746036 746037 Fits 1993 thru 1999 Big Twinwith S&S Super E or G carburetor746044 746045 746046 Fits 1993 thru 1999 Big Twinwith Mikuni HSR 42, 45 or 48 Gcarburetor746020 746021 746022 Fits 1999 thru 2006 Twin Camwith stock CV carburetor746029 746030 746031 Fits 1999 thru 2006 Twin Camwith S&S Super E or G carburetor746038 746039 746040 Fits 1999 thru 2006 Twin Camwith Mikuni HSR 42, 45 or 48carburetor746017 746018 746019 Fits 2001 to present Twin Camwith Delphi Electronic FuelInjection, except 2008 and laterTouring modelsREBUFFINI REPLACEMENT AIR CLEANER FILTERSReplacement air filter elements as used in Rebuffini NEWTON,HERCULES, SHERIFF and METEOR air cleaners. Also available for usewith modified or large displacement engines.746047 Standard replacement filter746062 High-flow filter for use with modified engines. Limitedwater resistance746063 Super High-Flow filter for use with Big Inch engines (upto 113 CI) in dry weather conditions only. Not waterresistantCarburetors & Air Cleaners06-061

Air Cleaners/Air Cleaner Accessories06Carburetors & Air CleanersREBUFFINI METEOR AIR CLEANERRebuffini's Meteor air cleaners are one of the most elegant and smallestcovers on the market to date. Suitable for Old Skool bikes but excellentfor High-Tech bikes as well. Can be installed horizontal or vertical usingthe same installation kit. They are CNC machined from solid billetaluminum using the latest three dimension technology. Air cleanercover and the required installation kit are to be ordered separately.Installation kits include billet aluminum backing plate, mountingbrackets and hardware. Kits for S&S Super E or G carburetors alsoinclude an adjustable enrichment device to replace the S&S backingplate installed enrichment lever. Installation on European 2007 Touringmodels and 2007 to present Dyna and Softail models requires theseparate purchase of a ZPN 702022 AIS Override Module.Meteor air cleaner covers with filter element746048 Polished746049 Black746050 ChomeInstallation kits for Meteor air cleaner covers oncarburetor equipped modelsStock CV746054 Fits 1988 thru 1990 Sportster and 1990 thru 1992 BigTwin746057 Fits 1991 thru 2006 Sportster and 1993 thru 1999 BigTwin746051 Fits 1999 thru 2006 Twin CamInstallation kits for Meteor air cleaner covers oncarburetor equipped modelsSuper E/G746055 Fits 1990 thru 1992 Big Twin746058 Fits 1993 thru 1999 Big Twin746052 Fits 1999 thru 2006 Twin CamInstallation kits for Meteor air cleaner covers oncarburetor equipped modelsMikuni HSR746056 Fits 1990 thru 1992 Big Twin746059 Fits 1993 thru 1999 Big Twin746053 Fits 1999 thru 2006 Twin CamInstallation kits for Meteor air cleaner covers onDelphi Electronic Fuel Injection equipped models746060 Fits 2007 to present Sportster746061 Fits 2001 to present Twin Cam, except 2008 to presentTouringMOUNTING BRACKET SETMounting bracket set for teardrop style air cleaner. Fits all EvolutionSportster models from 1986 thru 1990 and all Big Twin models withEvolution engines from 1984 thru 1991 (OEM 29208-87T).121080 Mounting bracket setMIKUNI HSR AIR CLEANER ADAPTERAdapter allows installation almost any air cleaner assembly that isdesigned for the stock Keihin CV carburetor on a Mikuni HSR42 orHSR45 performance carburetor. Exactly the same adapter as alreadyincluded in Rebuffini air cleaner kits for Mikuni carburetors. Comescomplete with hardware and gasket.746016 Adapter for CV style air cleaner to Mikuni HSR carburetor06-062

Air CleanersFits 2008 to present FLH and FLTseries models with Delphi FuelInjection740818 Black740819 Contrast Cut740820 Chrome740821 Black OPSReplacement PartsK9469 Air filter elementRSD'S "TURBINE" AIR CLEANERSDesigned by Roland Sands, taking somemajor design cues from jet engines. Rolandfocused his efforts on building somethingthat would flow well while also giving aunique and timeless style that looks good onany bike. Made from CNC-machined billetaluminum, they feature an exposed filterdesign with a backing plate that enhancesair flow into the carburetor or throttle bodyfor more power.Crankcase breathers are alsointegrated in this backing plate.Available inchrome, all black, "Contrast Cut" black or"Black-OPS"; Roland Sands' top-secretproprietary two-tone black finish. Includeshigh-flow K&N air filter element andmounting hardware.Fits 1991 to present Sportsterwith CV carburetor or DelphiFuel Injection740822 Black740823 Contrast Cut740824 Chrome740825 Black OPSFits 1993 to present EvolutionBig Twins and Twin Cams withCV carburetor or Delphi fuelinjection, except 2008 to presentFLH and FLT series models740814 Black740815 Contrast Cut740816 Chrome740817 Black OPSFits 1993 to present EvolutionBig Twins and Twin Cams withS&S Super E or Super Gcarburetor740826 Black740827 Contrast Cut740828 Chrome740829 Black OPSRSD SCRUB BAGStretch RSD's Scrub Bag over your completeRSD Air Cleaner to prevent water or otherdebris from entering your engine whenwashing or storing your bike. The Scrub Bagis compatible with all RSD Venturi and Turbineair cleaners, is made from waterproof deniermaterial and is for washing and storagepurposes ONLY and can NOT be used whileengine is running.740849 RSD Scrub BagRSD PULL-OVER RAIN SOCKWhen you find yourself in a sudden downpour, help prevent water from entering yourengine with RSD's Pull-Over Rain sock. Stashit in your backpack or pocket and when theskies open, stretch it over your complete RSDair cleaner for quick and easy roadsideinstallation. No tools required.The Pull-OverRain Sock is compatible with all RSD Venturiand Turbine air cleaners. It is made from adurable polyester material and has beenfactory treated using a hydrophobic processto repel water.740897 RSD Pull Over Rain SockRSD INTERNAL RAIN SOCKFor those who are doing a lot of wet weatherriding we recommend RSD's Internal Rainsock. While not a necessity for riding in therain with an RSD air cleaner,it can help reducefilter saturation. The Internal Rain Sock iscompatible with all RSD Venturi and Turbineair cleaners. It is a made from a durablepolyester material that has been factorytreated using a hydrophobic process to repelwater and it does not effect performance.740896 RSD Internal Rain Sock06Carburetors & Air Cleaners06-063

Air Cleaners06Carburetors & Air CleanersS&S STEALTH AIR CLEANERSEverybody likes to go fast, but not everybody likes to advertise. TheS&S Stealth air cleaner kits are for the rider who likes to go fast, butwants to be just a little bit sneaky. Get all the performance of the S&Sdesign,including the air directional "stinger" cone in the filter,and hideit under your stock Harley-Davidson air cleaner cover. The new S&SStealth air cleaner kit can be installed on Twin Cam big twins and pickup more power, using their stock air cleaner cover. Nobody will knowbecause it looks entirely stock. We're talking sleeper hog! All 1993thru 1999 Evolution big twins and 1991 to present Sportster modelscan get the same performance kick, but won't be able to use theirstock covers. Of course, there are always those who figure if you gotit, you ought to flaunt it. For those riders, we offer a line of stylish S&Sair cleaner covers to go with the new Stealth air cleaners.The Airstreamcover was designed as an update of the same classic S&S teardropwith the advantage of offering increased air flow. However, it is not theonly cover option for the Stealth, as S&S is also offering severalminimalistic billet covers in a choice of black or chrome that leave theair filter element and back plate exposed for a high performance don'tmess with me look and a performance boost as well. One of the covers,the 'Muscle' uses miniature hood pins similar to those that held thehoods down on the muscle cars of the late Sixties and early Seventies,hence the design's name.The Stealth air cleaner is designed with theback plate as a bolt-on part with minimal fasteners and assemblyrequired. No shims to worry about, no breather lines to hassle with andinternal hardware that is locked in place so that it can't come looseand be ingested into the motor. Because S&S designed the stingersection of the air filter to be a separate piece from the element,it makesthe filter replacement much more affordable when the need comes tochange it.The element is washable though, and should normally neverneed to be replaced unless it is damaged.Note: S&S Stealth air cleaner kits may fit other covers using a 5/16"central mounting bolt.S&S Super Stock Stealth performance intake kits752153 Fits 1991 thru 2006 Sportsters with stock Keihin CVcarburetor and 2007 to present XL Sportsters with stockEFI752156 Fits 1991 thru 2003 Sportsters with S&S Super E orSuper G carburetor752150 Fits 1993 thru 1999 Evolution Big Twins with stockKeihin CV carburetor752154 Fits 1993 thru 1999 Evolution Big Twins with S&S SuperE or Super G carburetor752151 Fits 1999 to present Softail and Dyna with stock KeihinCV carburetor or Delphi Fuel Injection, 1999 thru 2007Touring models with stock CV carburetor and 2002 thru2007 Touring models with Delphi Fuel Injection752155 Fits 1999 thru 2006 Twin Cam powered Softail, Dynaand Touring models with S&S Super E or Super Gcarburetor752152 Fits 2008 to present Touring models with Delphi Fuel InjectionOptional air cleaner covers752163 Stealth Air Stream air cleaner cover06-064

Air Cleaners06Optional air cleaner covers752157 Chrome Dished Bobber billet air cleaner cover752158 Black Dished Bobber billet air cleaner coverOptional air cleaner covers752161 Chrome Muscle billet air cleaner cover752162 Black Muscle billet air cleaner coverReplacement Filter element752164 Standard replacement filter element752165 High Flow filter element, 1" (2.5 cm) tallerCarburetors & Air CleanersOptional air cleaner covers752159 Chrome Domed Bobber billet air cleaner cover752160 Black Domed Bobber billet air cleaner coverS&S AIR CLEANER ASSEMBLIESThese complete air cleaner assemblies not only provide a distinctive lookbut also provide outstanding performance features. Its uniquelydesigned back plate with air horn style radiused entryway and thedimpled cover with air directional cone on the inside, increases theairflow to a maximum.This air cleaner assembly comes complete withall necessary mounting hardware and Chrome plated aluminum cover.Available to fit the stock CV carburetor on Evolution Big-Twin models1993 thru 1999, stock CV carburetor or Delphi Fuel Injection on Twin-Cam models 1999 to present (except 2008 and later FLH/FLT Touringmodels) and 1991 to present Evolution Sportster models.750916 Fits CV carburetor or Delphi Fuel Injection equipped1993 thru 1999 Evolution Big-Twin and 1999 to presentTwin Cam, except 2008 to present FLH & FLT Touringmodels750917 Fits CV carburetor or Delphi Fuel Injection equipped1991 to present Evolution Sportster06-065

Air Cleaners06Carburetors & Air Cleaners06-066

Air CleanersRSD'S "VENTURI" AIR CLEANERSDesigned by Roland Sands, these high flow "Venturi" air cleaners aremade from CNC-machined billet aluminum. They feature an exposedfilter design with a backing plate that enhances air flow into thecarburetor or throttle body for more power. Crankcase breathers arealso integrated in this backing plate. Available in chrome, "ContrastCut" black anodized finish or RSD's exclusive "Black OPS" finish.Includes high-flow K&N air filter element and mounting hardware.Fits 1991 to present Sportster with CV carburetor orDelphi Fuel Injection740927 Boss, Contrast Cut black anodized740928 Boss, Black OPS752015 Clarity Line, Contrast Cut black anodizedFits 1991 to present Sportster with CV carburetor orDelphi Fuel Injection752017 Clarity Line, Black OPS752016 Clarity Line, chrome740937 Domino, Contrast Cut black anodized740941 Judge, Contrast Cut black anodized752005 Judge, Black OPS740947 Mission, Contrast Cut black anodized742321 Mission, chrome742328 Ronin, Contrast Cut black anodized742329 Ronin, chrome740744 Venturi Speed-5, chrome740743 Venturi Speed-5, Contrast Cut black anodized740750 Venturi Speed-7, chrome740749 Venturi Speed-7, Contrast Cut black anodized752001 Venturi Speed-7, Black OPS742336 Slam, Contrast Cut black anodized742337 Slam, black OPSFits 1993 to present Evolution Big Twins and TwinCams with CV carburetor or Delphi fuel injection,except 2008 to present FLH and FLT series models740929 Boss, Contrast Cut black anodized740930 Boss, Black OPS752009 Clarity Line, Contrast Cut black anodized752011 Clarity Line, Black OPS752010 Clarity Line, chrome740936 Domino, Contrast Cut black anodized740940 Judge, Contrast Cut black anodized752004 Judge, Black OPS740945 Mission, Contrast Cut black anodized740946 Mission, chrome742326 Ronin, Contrast Cut black anodized742327 Ronin, chrome740676 Venturi Speed-5, chrome740677 Venturi Speed-5, Contrast Cut black anodized740746 Venturi Speed-7, chrome740745 Venturi Speed-7, Contrast Cut black anodized751999 Venturi Speed-7, Black OPS742332 Slam, Contrast Cut black anodized742333 Slam, black OPSFits 1993 to present Evolution Big Twins and TwinCams with S&S Super E or Super G carburetor740933 Boss, Contrast Cut black anodized740934 Boss, Black OPS752018 Clarity Line, Contrast Cut black anodized752020 Clarity Line, Black OPS752019 Clarity Line, chrome740938 Domino, Contrast Cut black anodized740942 Judge, Contrast Cut black anodized752006 Judge, Black OPS742322 Mission, Contrast Cut black anodized742323 Mission, chrome742330 Ronin, Contrast Cut black anodized742331 Ronin, chrome742338 Slam, Contrast Cut black anodized742339 Slam, black OPS752002 Venturi Speed-7, Black OPSFits 2008 to present FLH and FLT series models withDelphi Fuel Injection740931 Boss, Contrast Cut black anodized740932 Boss, Black OPS752012 Clarity Line, Contrast Cut black anodized752014 Clarity Line, Black OPS752013 Clarity Line, chrome740935 Domino, Contrast Cut black anodized740939 Judge, Contrast Cut black anodized752003 Judge, Black OPS740943 Mission, Contrast Cut black anodized740944 Mission, chrome740678 Venturi-Speed 5, chrome740679 Venturi Speed-5, Contrast Cut black anodized740748 Venturi Speed-7, chrome740747 Venturi Speed-7, Contrast Cut black anodized752000 Venturi Speed-7, Black OPS742324 Ronin, Contrast Cut black anodized742325 Ronin, chrome742334 Slam, Contrast Cut black anodized742335 Slam, black OPSReplacement partsK9469 Air filter element740775 Set rubber breather tubes for all Big Twin and Twin Camapplications, except 2008 to present FLH and FLT740776 Set rubber breather tubes for 2008 to present FLH andFLTRSD's "Venturi" air cleaner coversFor those who already have a Roland Sands Design air cleanerbut want to match it with RSD wheels or simply want tochange the looks we offer these RSD air cleaner covers. Alsoavailable in the Turbine design that shows even more of the airfilter element. Covers are, dependent on the design, availablein chrome, all black, "Contrast Cut" black or "Black-OPS";Roland Sands' top-secret proprietary two-tone black finish.740830 Boss, Contrast Cut740831 Boss, Black OPS740832 Domino, Contrast Cut740833 Judge, Contrast Cut752007 Judge, Black OPS740834 Mission, Contrast Cut740835 Ronin, Contrast Cut740836 Slam, Contrast-Cut740837 Slam, Black OPS752008 Speed 7, Black OPS740843 Turbine, black740844 Turbine, Contrast Cut740845 Turbine, Chrome740846 Turbine, black OPS740847 Turbo, Contrast Cut740848 Turbo, Chrome06Carburetors & Air Cleaners06-067

Air Cleaners06Carburetors & Air Cleaners06-068

Air CleanersPM SUPER GAS AIRCLEANERSPerformance Machine's Super Gas Air Cleaner features a versatiledesign that accepts interchangeable faceplate styles matched toPerformance Machine wheels. The Super Gas Air Cleaner is CNC-Machined from billet aluminum with built-in crank case breathers andcomes with chrome hardware. They are available in black or chromeand feature a K&N Filter behind a stainless steel wire mesh screen thatallows high volume airflow resulting in increased horsepower.You canmatch the appearance of your Super Gas air cleaner by fitting anoptional faceplate that is available in chrome, Contrast Cut or PlatinumCut finish in most PM wheel designs.We have listed the most populardesigns. Other design faceplates are available on Special Order.Super Gas Air CleanersBlack Chrome740780 740781 Fits 1993 thru 1999 EvolutionBig Twin, 1999 thru 2007Touring, 1999 to presentSoftail and 1999 to presentDyna with the stock Mikuni CVcarburetor or stock Delphi FuelInjection740782 740783 Fits 2008 to present Touringwith the stock fly-by-wireDelphi Fuel Injection740784 740785 Fits 1991 to present Sportsterwith the stock Mikuni CVcarburetor or stock Delphi FuelInjectionSuper Gas FaceplatesContrast Cut Platinum Cut Chrome740786 - 740787 Cartel740788 - 740789 Domino- - 740790 Eldorado740812 740813 740811 Element740791 747406 740792 Gasser740791 747406 740792 Gatlin740793 740794 740795 Heathen- - 740796 Hooligan747401 747402 747400 Icon740797 - 740798 Judge740791 747406 740792 Luxe747410 747411 747409 Paramount740802 747407 740803 Rival740799 747408 740800 Riviera- - 740801 Roulette747404 747405 747403 Shock740805 740806 740807 Torque740808 740809 740810 WrathReplacement partsK9469 Air filter element740775 Set rubber breather tubes for all Big Twin andTwin Cam applications, except 2008 to present FLH andFLT740776 Set rubber breather tubes for 2008 to present FLHand FLT06Carburetors & Air CleanersAccessories747412 Scrub Bag747413 Internal Rainsock747414 Pullover Rainsock06-069

Air Cleaners/Air Filter Elements"BULLSEYE" AIR CLEANER BY DAVINCIE MOTORSA very tasteful air cleaner.The hand made stainless steel housing has a see-thru window madefrom safety glass and comes complete with a K&N air filter element. The air cleaner cover kitsare available in small 6 1/4" (16 cm), medium 7 1/2" (19 cm) and large 8 5/8" (22 cm) diameterand in polished, satin or black finish. The small 6 1/4" (16 cm) version is also available in a"Carbon-Look" finish. The separately available mounting plate is made out of aluminum andcomes complete with hardware. Just like the air cleaner kits, the mounting plate is available inpolished, satin or black.This allows you to make a combination of finishes that looks exactly theway you want it.06Carburetors & Air CleanersPolished Satin Black744273 744274 744275 Small air cleaner cover and filter744270 744271 744272 Medium air cleaner cover and filter744276 744277 744278 Large air cleaner cover and filter744289 744290 744291 Bullseye mounting plate for 1993 to present EvolutionBig Twins and Twin Cams with CV carburetor or Delphifuel injection, except 2008 to present FLH and FLTtouring models744279 744280 744281 Bullseye mounting plate for S&S Super E and Super Gcarburetors, includes stainless steel choke leverCarbon Look744288 Small air cleaner cover and filterReplacement parts233794 Replacement K&N air filter, fits all Bullseye air cleanersPAUL YAFFE'S BAGGER NATION AIR CLEANER COVERPaul Yaffe's stylized air filter cover is a great addition to your Screamin' Eagle air filter kit.Availablein chrome or -for those who want to paint it- raw finish this filter cover looks great and greatlyimproves the volume of air you can get in your engine! And more air means: more power! Deepdrawn in 14 gauge steel. Fits Screamin' Eagle air cleaner kits on 1999 to present Twin Cammodels.745024 Air cleaner cover, raw745025 Air cleaner cover, chrome06-070

Air CleanersCHROME ROUND AIR CLEANERKITDo away with that huge,ugly black air cleanerthat disturbs the lines of your Buell, this 7"round air cleaner is just what you are lookingfor.A bolt-on item that not only improves thelooks of your Buell but also lets the enginebreathe more easily for extra performance.Comes with all required hardware and airfilter element.121209 Fits Buell S1, S3, S3T and M2models 1996 to present124617 Replacement filter elementAIR CLEANER KIT FOR BUELLNow you can throw away that huge, uglyblack thing that sits on the right side of yourBuell that they call "the stock air cleaner"and replace it with our style air cleaner. Willnot only improve the looks of your bike, butwill also allow the engine to breathe moreeasily and perform better due to highperformance venturi design.Comes completewith all required hardware and air filterelement.121197 Fits Buell S1, S3, S3T and M2models 1996 to present231284 Replacement filter only7" AIR CLEANER FOR CV CARB &FUEL INJECTIONComplete 7" Round air cleaner with a perfectChrome finish.Comes complete with backingplate and filter element. Fits all EvolutionSportster,all Evolution Big Twin and Twin Cammodels with Keihin CV carburetors, as wellas Delphi Fuel Injected Sportster and TwinCam models except 2008 to present Touringmodels.121195 Air cleaner assembly124617 Replacement filter elementCHROME AIR CLEANERA thick quality die-cast stylish air cleaner. Notonly provides good looks but really improvesthe airflow. Unlike the cheap stamped steelcopies this high performance venturi designaircleaner really delivers high performance.Available for all models to present (not TwinCam).Note: Aircleaners must be modified andbreather kit must be used if used for "thruthe head" breathing models.121123 Fits all models with Tillotsen,Bendix and Keihin carbu-retors(not CV type)121092 Fits CV carburetor equipped BigTwin Evolution models 1990 topresent and Sportster Evolutionmodels 1988 to present231284 Replacement filter onlySLOTTED AIR CLEANER KITLooks and High Performance are combinedin this Slotted Air Cleaner kit. Kit providesincreased airflow and includes high qualityChrome housing, back plate and LowRestriction air filter. Available for Keihin CVand Delphi Fuel Injection or Bendix,Tillotsonand Keihin Butterfly (not CV) carburetors.Install with an air cleaner/carburetor supportbracket found elsewhere in this chapter.121213 Fits Keihin CV equippedEvolution Big Twin models1990 thru 1999 and Twin Cammodels 1999 thru 2006, KeihinCV equipped EvolutionSportster models 1988 topresent and Delphi FuelInjection equipped Twin Cammodels 1999 to present, except2008 and later Touring models121214 Fits all models with Tillotsen,Bendix, and Keihin Butterfly(not CV) carburetorsNote: Air cleaners must be modified andbreather kit must be used if used on "thruthe head" breathing models.06Carburetors & Air Cleaners06-071

Air Cleaners06Carburetors & Air CleanersCHROME HIGH PERFORMANCE AIR CLEANERASSEMBLIESThese stylish two-piece air cleaners feature Chrome plated die-castconstruction and radiused backing plates to maximize air flow andhorsepower. The washable elements are encased in stainless steelscreens and are easily removed for servicing. Mounting hardwareincluded, does not fit Twin Cam models.121165 Fits Keihin CV carburetors124615 Foam filter element onlyWOLF "SUPER SUCKER" AIR CLEANERSThese very complete High-Performance air cleaner kits feature analuminum backing plate with an integrated velocity stack, providing abetter airflow for increased horsepower and torque through the entireRPM range. Everything needed to install these kits on your bike isincluded, only the air cleaner cover must be ordered separately in yourchoice of black or chrome. Cover is 10 3/8" (26 cm) long, 8" high(20 cm) and 3" (7.5 cm) deep. Kits include a low restriction air cleanerelement, chrome air cleaner support bracket, crank vent hoses andadapters, gaskets, and all required mounting hardware. Available forEvolution Sportster, Evolution Big Twin, and Twin Cam models.Installation on European 2007 Touring models and 2007 to presentDyna and Softail models require the separate purchase of a ZPN 702022AIS Override Module.Air cleaner kits without air cleaner cover120353 Fits 1991 thru 2006 CV carburetor equipped Sportstermodels120354 Fits 1984 thru 1999 Evolution Big Twin models120352 Fits 1999 to present CV carburetor or Delphi FuelInjection equipped Twin Cam models, except 2008 andlater Touring models120355 Fits 2008 to present Touring modelsCHROME "SUPER SUCKER" SMOOTHIE AIR CLEANERKIT FOR KEIHIN CVDress up your bike with this stunning teardrop style air cleaner. Itssmooth lines match perfectly with both stock and stretched fuel tanks.The air cleaner backing plate features an incorporated velocity stackfor improved air flow. Kit comes complete with show chrome cover,backing plate,gasket and 90 degree breather hose fitting.Fits all modelswith Keihin CV carburetor, such as 1991 to present Evolution Sportster,1990 thru 1999 Evolution Big Twin, and 2000 to present Twin Cam.Installation requires the use of an air cleaner support bracket on allmodels, as well as a cylinder crankcase breather kit on "Thru the headbreading" models. Brackets and crankcase breather kits can be foundelsewhere in this chapter. Air cleaner measures 7 5/8" high, 12 3/4"wide and 3 1/2" deep.121220 Super Sucker Smoothie Air Cleaner kit120118 Replacement filter elementAir cleaner covers120350 Chrome120351 Black06-072

Air Cleaners06Carburetors & Air CleanersHP SERIES AIR CLEANERSThese 5 7/8" (15 cm) diameter custom and high performance air cleaners are machined from6061-T6 billet aluminum.They are designed for high-end airflow with easy fitment andservice.These HP Series air cleaners are available in classic chrome or black anodized with rawmachined aluminum highlighted accents. Many great looking styles that compliment with anybike theme or style to choose from.The HP Series air cleaners include a backing plate withintegrated high velocity stack for increased performance throughout the RPM range, a longlifelow-resistance air cleaner element, mesh filter cover and a design style end cover.Anadapter kit to fit the HP Series air cleaner on your model and year motorcycle must be orderedseparately.Chrome Black Bronze120301 120302 120360 A. Smoothie120303 120304 120361 B. Smooth Cross120305 120306 120362 C. Maltese Cross120307 120308 120363 D. 5-Spade120309 120310 120364 E. 4-Spade120311 120312 120365 F. Lone Star120315 120316 120366 G. Hornet120317 120318 120367 H. Sidewinder120319 120320 120368 I. Prowler120385 120386 120387 J. TurboAdapter kit for HP Seriesair cleaners120241 Chrome, fits 1988 thru 1991stock CV carburetor equippedSportster models120240 Chrome, fits 2007 to presentstock Delphi Fuel InjectedSportster models121143 Chrome, fits 1984 thru 1989stock butterfly carburetorequipped Big Twin models120117 Chrome, fits 1990 to presentstock CV carburetor equippedor Delphi Fuel Injected Big Twinand Twin Cam models (except1999 thru 2001 Marelli FuelInjected Touring models and2008 to present Delphi FuelInjected Touring models)120185 Chrome, fits 2008 to presentFLH & FLT series Touring models121230 Optional spacer for 2008 topresent FLH & FLT Dressers06-073

Air Cleaners06Carburetors & Air CleanersSUPA-FLOW SLOTTED AIR CLEANER KITThese custom designed inverted air cleaner kits compliment the enginesV-shape and improve performance because of the generously increasedintake area.The cover is made form forged billet aluminum and has abeautiful chrome finish. Comes complete with increased size lowrestrictionair filter element, chrome mounting bracket and breatherconnectors. Does not require the use of a separate breather filter as thebreather hoses are re-routed into the air filter. Fits Keihin CV equippedEvolution Big Twin models 1990 thru 1999, Keihin CV equipped TwinCam models 1999 thru 2006 and Delphi Fuel Injection equipped TwinCam models 1999 to present, except 2008 and later Touring models.120211 Supa-Flow Custom air cleanerFLYING SKULL HIGH PERFORMANCE AIR CLEANERSThere are other skull-style air cleaners on the market, but non of themis as aggressive looking as our Flying Skull. Apart from its awesomelooks it is also a true performance upgrade as the air cleaner backingplate features an incorporated "Super Sucker" velocity stack. Kit comescomplete with mounting instructions, chrome plated or black coateddie-cast air cleaner cover, Hi-Flow filter element, backing plate, aircleaner support bracket, breather bolts and all other required hardwarefor a quick and easy installation.Available for 1991 thru 2006 Sportster,1993 thru 1999 Evolution Big Twin and CV carburetor or Delphi FuelInjection equipped 1999 to present Twin Cam models.120250 Chrome, fits 1991 thru 2006 Sportster models120251 Chrome, fits 1993 thru 1999 Evolution Big Twin120170 Chrome, fits CV carburator or Delphi Fuel Injectionequipped 1999 to present Dyna, 2000 to present Softailand 1999 thru 2007 Touring (except Magneti MarelliFuel Injected Touring models 1999 thru 2001)120171 Black, fits CV carburetor or Delphi Fuel Injectionequipped 1999 to present Dyna, 2000 to present Softailand 1999 thru 2007 Touring (except Magneti MarelliFuel Injected Touring models 1999 thru 2001)THREE-D ACTIVE HP AIR CLEANERSThree-D Active HP air cleaners are 5 7/8" (15 cm) in diameter and area new and stunning exposed filter design from Zodiac that provides highend air flow along with easy fitment and easy service.The backing platefeatures an integrated velocity stack for increased performancethroughout the RPM range. Three-D Active HP air cleaners are madefrom billet aluminum and CNC precision cut, then hand polished andchromed or anodized in black or bronze to perfection. Installationrequires the separate purchase of an adapter bracket kit as listed below.120331 All Chrome 3D Active HP Aircleanerkit120332 Chrome & Black 3D Active HP Aircleanerkit120334 Black& Chrome 3D Active HP Aircleanerkit120335 Black & Raw 3D Active HP Aircleanerkit120337 Bronze & Chr 3D Active HP Aircleanerkit120338 Bronze & Black 3D Active HP AircleanerkitAdapter kit for Three-D Active HP air cleaners120241 Chrome, fits 1988 thru 1991 stock CV carburetorequipped Sportster models120044 Chrome, fits 1992 thru 2006 stock CV carburetorequipped Sportster models120240 Chrome, fits 2007 to present stock Delphi Fuel InjectedSportster models121143 Chrome, fits 1984 thru 1989 stock butterfly carburetorequipped Big Twin models120117 Chrome, fits 1990 to present stock CV carburetorequipped or Delphi Fuel Injected Big Twin and Twin Cammodels (except 1999 thru 2001 Marelli Fuel InjectedTouring models and 2008 to present Delphi Fuel InjectedTouring models)120238 Black, fits 1990 to present stock CV carburetorequipped or Delphi Fuel Injected Big Twin and Twin Cammodels (except 1999 thru 2001 Marelli Fuel InjectedTouring models and 2008 to present Delphi Fuel InjectedTouring models)120185 Chrome, fits 2008 to present FLH & FLT series Touringmodels121230 Optional spacer for 2008 to present FLH & FLT Dressers06-074

Air CleanersHP SERIES RAM-AIR AIR CLEANERSAggressive looking tilt forward mounted air cleaners available in threestyles, with a show chromed or black finish. Kits come with HP air filterelement, 90 degree manifold and a CNC machined billet aluminumhousing. Fits 1986 to present XL Sportsters, 1984 thru 1999 EvolutionBig Twin and 1999 to present Twin Cam when installed with thematching air cleaner support bracket as listed with our other HP seriesair cleaners.Air cleaners are 4 1/2" (11.5 cm) in diameter and vary inlength from 10" (25 cm) to 12" (30.5 cm). The horn on the curvedmodel is 360 degrees rotatable.120232 Curved design, chrome120233 Curved design, black120234 Coned design, chrome120235 Coned design, black120236 Chopped design, chrome120237 Chopped design, blackMULTI-LAYER CHROME BILLET AIR CLEANERASSEMBLIESThese custom style air cleaner assemblies are machined from billetaluminum and then show chrome finished. The unique multi layereddesign makes for a very futuristic picture to provide that touch of classto your bike. Air cleaners come with a high performance foam typeelement. Ride your bike into the 22nd century with 4 different designerassemblies. An air cleaner mounting bracket for use on Keihin CVcarburetor equipped Evolution Big Twin and Twin Cam models must beordered separately. For other applications a mounting bracket must becustom made.A. 120128 Diamond styleB. 120129 Maltese Cross styleC. 120130 Ace styleD. 120131 Round styleE. 120132 Air cleaner mounting bracket, fits CV carburetor orDelphi Fuel Injection equipped 1984 thru 1999Evolution Big Twin, 1999 to present Dyna, 2000 topresent Softail and 1999 thru 2007 Touring (exceptMagneti Marelli Fuel Injected Touring models 1999thru 2001)120210 Replacement air filter element06Carburetors & Air CleanersK&N ROUND STYLE "OPEN" AIR CLEANERA round, 5" diameter open style air cleaner which bolts up directly tothe Tillotsen, Bendix, Keihin (not CV) and S&S carburetors. Front andbacking plate have a Chrome plated finish and filter element is extrastrong,to withstand all weather conditions.233795 K&N round style air cleaner233796 Replacement filter element"SUPER SUCKER" HIGH PERFORMANCE ROUNDSTYLE AIR CLEANER KITThis aluminum backing plate has an integrated velocity stack, providinga better airflow for increased horsepower and torque through the entireRPM range.Kit comes complete with,low restriction air cleaner element,gasket, and all required mounting hardware. Fits all Keihin CVcarburetor equipped Evolution Big Twin, Evolution Sportster, and TwinCam 88, as well as all Delphi Fuel Injection equipped Twin Cam 88models. Must be used with OEM round or oval air cleaner cover andair cleaner support bracket.120123 Super Sucker High Performance air cleaner120118 Replacement filter element06-075

Air Cleaners06Carburetors & Air CleanersDIAMOND STYLE AIR INLET BOXDiamond shaped air inlet box made frompolished billet aluminum in two pieces. Thefront cover is bolted through from the rearfor a clean look and the inside cover. Inlet boxcomes without cleaning element, it featuresan air directional cone that provides a greatair flow. Air cleaner measures 7" high and5.5" wide. Available for use with the stockCV carburetor or S&S Super E and Super Gcarburetors.A special adjustable enrichmentdevice for S&S carburetors in conjunction withthis air cleaner is separately available.741103 Diamond air cleaner for stockCV carburetor741102 Diamond air cleaner for S&Scarburetor741106 Adjustable enrichment devicefor S&S carburetors, ClassicDesignCRIME SCENE CHOPPERSSPEEDLINE AIR CLEANERThe Speedlines air cleaner is a knockout! Itfeatures Crime Scene's signature fins thattaper into the body of the air cleaner, whichjust screams "old school". Hand cast inaluminum, it measures approx. 10 1/2"(27 cm) long, 4" (10 cm) tall and 2 1/2"(6.4 cm) deep. Comes complete with askeletonized stainless backing plate,stainlesshardware and washable Uni-Filter foamelement. Speedlines air cleaners are availablein a satin finish with highlight-polished fins,or chrome plated.KUSTOM TECH'S NOSTALGIAINTAKE COVERNot an air cleaner, but an intake coverdesigned for used on show bikes. KustomTech's Nostalgia air intake covers are madefrom solid billet aluminum and feature a brasscentral fin. Both cover and fin feature a highluster polished finish. The trick rear plateallows you to install the cover in horizontal orvertical position. Available for S&S Super Eand Super G carburetors, or Keihin CV typecarburetors and round inlet Delphi FuelInjection. Does not fit Delphi Fuel Injectionas used on 2008 to present Touring models.751145 Nostalgia carburator intakecover for S&S Super E & G751146 Nostalgia carburator andInjection intake cover for KeihinCV and Delphi FIROUND SCREEN AIR CLEANERHigh performance "Turbo" 5 1/2" (14 cm)round air cleaner. This unique air cleaner isflowing over 300 CFM of air. Fits all Harleywith either Bendix, Tillotson or Keihincarburetors (except CV type). Also fits S&SSuper B. Has washable filter element.121063 Chrome air cleaner complete124616 Filter element only"THE FACTORY" CAST BRASSINTAKE COVERNot an air cleaner, but an intake coverdesigned for use on show bikes.Traditionallyhand cast from brass by "The Factory" andavailable with or without cast-in "TheFactory" logo. Fits all Sportster, Evolution BigTwin and Twin Cam models with stock KeihinCV carburetor or Delphi Fuel Injection, exceptthose on 2008 to present Touring models.Can also be used on Mikuni HSR carburetorswhen installed in conjunction with ZPN236958 air cleaner adapter. Great classiclooks, certainly in combination with otherbrass accessories from "The Factory" foundelsewhere in this catalog.Intake covers come,like almost any part from "The Factory",attractively packed in an exclusive woodenbox.735456 "The Factory" cast brass intakecover, plain735457 "The Factory" cast brass intakecover with logo06-076

Air Cleaners/Air Cleaner AccessoriesCUSTOM ROUND AIR CLEANERSLight weight custom style 5 1/2" (14 cm)round air cleaner. Kit comes complete withmounting hardware and breather tube.Coverhas a beautiful Chrome finish and adds bothstyle and efficiency. Fits Tillotsen, Bendix/Zenith, S&S Super B and Keihin (except CVtype).121016 Drilled disc (OEM 80040-81)124614 Replacement foam filter(OEM 29085-81)CRIME SCENE CHOPPERS RAPIDEAIR CLEANERThe Rapide Air Cleaner is cast aluminumavailable in satin, chrome or black. They fitSportster, Big Twin and Twin Cam models thatare equipped with the stock Keihin CVcarburetor or upgraded with an S&S Super Eor Super G. The Rapide measures approx. 91/2" (24 cm) wide, 2 1/2" (6 cm) deep and5" (13 cm) high. With the use of one of theseparately available adapter kits you can alsofit it on a Mikuni HSR42 or HSR45. Aircleaners come with two filter elements, astandard and a red high-flow element,stainless hardware and installationinstructions.743331 Satin body with polishedaccents and polished brass grillFits all Sportster, Big Twin andTwin Cam models with the stockKeihin CV or S&S Super E orSuper G carburetors. With theuse of the separately availableadapter kit you can also fit it ona Mikuni HSR42 or HSR45.743316 Satin finish with highlightpolished fins743320 ChromeFits all Fuel Injected Sportster2007 to present, Softail 2000 topresent, Dyna 1999 to present,and Touring 2002 thru 2007.743325 Satin finish with highlightpolished fins743326 Chrome236958 Adapter for use on MikuniHSR42 & HSR45743321 Replacement UniFilter foamelement06Carburetors & Air CleanersROUND "DRAGTON II" AIRCLEANERChrome plated,die-cast 5 1/2" (14 cm) roundround style air cleaner. Fits Tillotson,Bendix/Zenith, S&S Super B and Keihincarburetor (except CV type).121132 Air cleaner complete124615 Foam filter element onlyTURBO AIR CLEANEROval shaped performance air cleaner.Designed for a maximum airflow (over 300CFM). Fits all Harley's equipped with eitherTillotson, Bendix or Keihin carburetor (exceptCV type). Features washable filter element.Has beautiful Chrome finish.121117 Turbo air cleaner743332 All chrome743339 Black powder coat withhighlighted grill bars236958 Adapter for use on MikuniHSR42 & HSR45743342 Replacement filter elementMIKUNI CRANKCASE BREATHERKITThis kit allows the installation of a MikuniSmoothBore carburetor kit on 1993 through1999 Big Twin models and 1991 to presentSportster models with the "Through-The-Heads" crankcase breather system. Kitincludes 2 brackets, 2 3/8" elbows, 2 banjo's,2 pre-formed hoses and 2 breather bolts, allrequired O-rings, and installation instruction.If used in combination with after market aircleaners, modification might be needed.232224 Mikuni breather kit06-077

Carburetors/Air Cleaners/Air Cleaner Accessories06Carburetors & Air CleanersCHROME AIR CLEANER, CARBURATOR SUPPORT BRACKETSince 1986, new Harley-Davidson motorcycles have been manufactured with air cleaner backing plates that bolt directly to the cylinder heads.When you want to convert a custom air cleaner or Performance carburetor you need one of these brackets to mount it.We offer a complete line ofbrackets for Sportster,Twin Cam and Big Twin models.REF FITMENT INLET BREATHER DIMENSIONS DESCRIPTIONSTYLE BOLT SIZE A B C121144 Sportster 1987-1990 Early 5/16" 5 3/16" 1 37/64" 1 1/8" Support bracket232247 Sportster 1987-1990 Early 5/16" 5 3/16" 1 37/64" 1 1/8" Support bracket 121144 with mountingkit for any filter to Mikuni carb120241 Sportster 1988-1991 Late 5/16" 5 3/16" 1 1/4" 1 1/8" Support bracket120044 Sportster 1991-2006 Late 1/2" UNC 5 3/16" 1 19/64" 1 1/8" Support bracket with complete crankcasebreather120240 Sportster 2007 to present Late 1/2" UNC 5 3/16" 1 1/8" 1 1/8" Support bracket with completecrankcase breather121210 Big Twin 1984-1989 Early 5/16" 5 15/16" 1 9/16" 1 5/16" Support bracket for Mikuni carb, hasprovision for mounting the idle adjuster121143 Big Twin 1984-1989 Early 5/16" 5 15/16" 1 9/16" 1 5/16" Support bracket232246 Big Twin 1984-1989 Early 5/16" 5 15/16" 1 9/16" 1 5/16" Support bracket 121143 with mountingkit for any filter to Mikuni carb120041 Big Twin 1990-1991 Late 1/2" UNC 5 15/16" 1 9/16" 1 5/16" Support bracket120040 Big Twin 1993-1999 Late 1/2" UNC 5 15/16" 1 9/16" 1 5/16" Support bracket 120041 with completecrankcase breather kit120047 Big Twin 1993-1999 Late 1/2" UNC 5 15/16" 1 9/16" 1 5/16" Support bracket 120041 with completecrankcase breather kit, and breather bolts120117 Big Twin 1993-1999 Late 1/2" UNC 5 15/16" 1 9/16" 1 5/16" Chrome support bracket 120041 withcylinder head breather tube,and breather bolts120238 Big Twin 1993-1999 Late 1/2" UNC 5 15/16" 1 9/16" 1 5/16" Black support bracket 120041 withcylinder head breather tube,and breather bolts120117 Twin Cam 1999 to present, except 2008 Chrome support bracket 120041 withand later Touring Late 3/8" UNC 5 15/16" 1 9/16" 1 5/16" cylinder head breather tube,and breather bolts120238 Twin Cam 1999 to present, except 2008 Black support bracket 120041 withand later Touring Late 3/8" UNC 5 15/16" 1 9/16" 1 5/16" cylinder head breather tube,and breather bolts120184 FLH & FLT Touring Largemodels 2008 to present Delphi 3/8" UNC 5 15/16" 1 1/2" 1 3/8" Support bracket120185 FLH & FLT Touring Large Support bracket with breathermodels 2008 to present Delphi 3/8" UNC 5 15/16" 1 1/2" 1 3/8" connections and crankcase filter06-078

Air Cleaner Accessories/Air CleanersAIR CLEANER SUPPORTS &ADAPTERS FOR 2008 TO PRESENTTOURING MODELSChrome air cleaner support bracket to allowinstallation of aftermarket air cleaners on2008 to present FLH and FLT series Touringmodels.Brackets are available with or withoutbreather filter. To install an air cleaner thatwas originally designed for use on CVcarburetor or Delphi Fuel Injected equippedEvolution Big Twin and Twin Cam models, a1/2" (12.7 mm) thick adapter spacer must beordered separately.120184 Support bracket only120185 Support bracket with breatherconnections and crankcasefilter121230 Adapter spacer to install aircleaners designed for Keihin CVcarburetor on 2008 to presentTouring models, 1/2" (12 mm)thickCHROME THRU-THE-HEADBREATHER KITSThese chrome cylinder head breather tubesare a must when installing an aftermarket aircleaner on bikes with the so called "Thru-thehead"breather system. Simple bolt-onconstruction comes complete with requiredhardware. Big Twin kits include 2 sets ofbreather bolts to allow fitment on 1993 thru1999 Evolution, 1999 to present Twin Cam,S&S V-style as well as S&S T-style engines.Sportster kits fit 1991 to present XL models.A breather filter is not included, but stronglyrecommended when you do not route thebreather hose to the air cleaner120166 Big Twin "Thru-the-Head"breather kit120167 Sportster "Thru-the-Head"breather kitAIR CLEANER SPACER FOR CVCARBURETOR AND DELPHI FUELINJECTIONWhen installing an aftermarket air cleaneryou sometimes just need some extra spaceto clear the intake from the air cleaner. This1" (25.4 mm) thick aluminum spacer blockfits right between the air cleaner andcarburetor or Injector body and is pre-drilledto make installation a piece of cake. Fits allmodels with Keihin CV carburetor or DelphiFuel Injection, except 2008 to present FLHand FLT series Touring models.121229 1" air cleaner spacerDUAL INLET CRANKCASEBREATHER FILTERCrankcase breather filter with dual inlets.Canbe used when mounting an aftermarket aircleaner on late model engines with "Through-The-Head-Breather". If you connect thebreather hoses to this filter, there's no needanymore to lead the breathing through yourair filter element.120042 Crankcase breather filters dualinletBILLET ALUMINUM BREATHERKITS FOR EVOLUTION BIG TWINSThese sleek looking breather kits are designedand CNC manufactured by Kustom Tech.Milled from solid billet aluminum for precisionfitting, and meticulously polished for smoothcustom look. Available for "Through-The-Head"-breathing Evolution Big Twin modelswith either OEM style CV carburetor or S&SSuper E and Super G "Shorty" carburetor.741137 Use with OEM style CVcarburetor741136 Use with S&S Super E & GcarburetorsROLAND SANDS DESIGNSDRILLED BILLET BREATHER KITSAnother great design from Roland Sands.These drilled billet aluminum breather kitsbolt directly into the cylinder heads on all1999 to present Twin Cam models.Availablein chrome or black anodized finish. Sold inpairs including mounting hardware.740685 Chrome740686 Black anodized06Carburetors & Air Cleaners06-079

Air Filter Elements/Air Cleaners06Carburetors & Air CleanersUNI-FILTER AIR FILTER ELEMENTSUni-Filter elements are designed forapplication in the stock air filter housings onall Harley-Davidson motorcycles 1941 topresent and Buell models 1996 to present,as well as for the most popular aftermarketair cleaners. These open cell polyurethanefoam elements provide superior filtration andincreased air flow for premium performance.This is combined with improved filtration anddirt holding capacity between cleaning formaximum engine protection. Made in theU.S.A. by Uni-Filter, who has been theOEM supplier to Harley-Davidson for manyyears, and available from Zodiac at reducedcost. Most filters are available with orwithout screen. Replacement foam elementwill fit the OEM screen.Fits the round air cleaner on1941 thru 1966 45CI models witha 2" wide original equipmentfilter(OEM 29036-41).231282 Filter with screen235514 Filter for OEM screenFits original equipment roundair cleaner on EvolutionSportsters 1984 thru 1985(OEM 29259-83A).231286 Filter with screen235517 Filter for OEM screenFits the original oval air cleaneron Evolution Sportster models1986-1987 (OEM 29036-86).231285 Filter with screen235516 Filter for OEM screenFits the original oval air cleaneron 1988 thru 1999 Sportstermodels and Buell models 1993thru 1996 (OEM 29036-88).231265 Filter with screen235510 Filter for OEM screenFits the original equipment"Helmholtz" air cleaners onBuell Lightning, Cyclone andThunderbolt models 1996 topresent (OEM 29239-96).231290 Filter with screenFits the "Ham Can" air cleaneron 1983 thru 1985 FLT and FLHTmodels with 2 7/8" wideoriginal equipped element(OEM 29288-83).235519 Filter for OEM screenFits the oval air cleaner on FL &FX Big Twins 1977 thru early1978 (OEM 29036-75). Also fitsthe "Ham Can" air cleaner onlate 1978 thru 1984 FL & FX BigTwins (except FXST), 1982 thru1983 FXR and 1980-1982 FLTwith 3 1/2" wide originalequipment element(OEM 29255-78).231283 Filter with screen235521 Filter for OEM screenFits the original equipmentround air cleaner on allEvolution Big-Twins 1986 thru1989 (OEM 29259-86).231287 Filter with screen235518 Filter for OEM screenFits the original equipmentround air cleaner on all Big-Twinmodels 1990 thru 1992(OEM 29259-89 & 29259-91).231266 Filter with screen235511 Filter for OEM screenFits the original equipmentround air cleaner on all Big-Twinmodels from 1993 thru 1995(OEM 29259-93).231258 Filter with screen235522 Filter for OEM screenFits the original equipment aircleaner on all 2002 to present V-Rod models (OEM 29437-01)231857 Filter element with screenFits the oval air cleaner on 1966early 1973 and 1983 thru 1985Sportsters with 2 5/8" wideelement (OEM 29036-72).231280 Filter with screen235512 Filter for OEM screenFits the oval air cleaner onSportsters 1973 thru early 1975with 3" wide originalequipment filter(OEM 29086-73).231281 Filter with screen235513 Filter for OEM screenFits the oval air cleaner onSportsters from late 1975 thru1978 with 3 1/2" wide originalequipment element(OEM 29036-75)231283 Filter with screen235521 Filter for OEM screenFits original equipment roundair cleaner on all Evolution Big-Twins 1984 thru 1985(OEM 29259-83A).231286 Filter with screen235517 Filter for OEM screenFits the round air cleaner on allBig Twin models from 1941 thru1966 with a 2" wide originalequipment filter(OEM 29036-41).231282 Filter with screen235514 Filter for OEM screenFits the oval air cleaner on 1967thru early 1975 FX & FL BigTwins with 2 5/8" wide element(OEM 29036-72).231280 Filter with screen235512 Filter for OEM screenFits the oval air cleaner on 1975thru 1976 FL & FX Big Twins with3" wide original equipmentfilter (OEM 29086-73).231281 Filter with screen235513 Filter for OEM screenReplacement filter for S&S TearDrop air cleaners (except SuperE and G), and all Zodiac andother aftermarket Tear Dropstyle air cleaners.231284 Filter with screen235515 Filter for S&S screenReplacement filter for S&S lateSuper E and G Tear Drop aircleaners.231289 Filter with screen235520 Filter for S&S screenReplacement filter for allDragton style Custom aircleaners.231264 Filter with screen235509 Filter without screen06-080

Air Filter ElementsK&N REPLACEMENT AIR FILTER ELEMENTSK&N air filter elements are designed to fit the original equipment aircleaners and permanent installation in normal use. When extremelyheavy dirt deposits are built up, the filters can be cleaned and re-usedagain and again. Top professional racers and mechanics rely on K&Nfilters to protect their expensive engines. K&N filters will giveunrestricted air flow, more power, will not be affected by moisture andare quality engineered and manufactured from the best materials inorder to meet the highest quality standards.For 45CI models233776 Fits the round air cleaner on all 1941 thru 1966 BigTwins with a 2" wide original equipment filter(OEM 29036-41TA)Fits Buell models733797 Fits Buell 1997 thru 2002733799 Fits Buell XB models 2002 thru 2007For Sportster models233777 Fits the oval air cleaner on 1966 thru early 1973 and1983 thru 1985 Sportster models with 2 5/8" wideelement (OEM 29036-72T)233778 Fits the oval air cleaner on Sportster models 1973 thruearly 1975 with 3" wide stock filter (OEM 29086-73T)233779 Fits the oval air cleaner on Sportster models late 1975thru 1978 (OEM 29036-75T)233780 Fits the "Ham Can" air cleaner on 1979 thru 1982Sportster models with 3 1/2" wide stock element(OEM 29255-78TA)233781 Fits the stock round air cleaner on all 1984 and 1985Evolution Sportster models (OEM 29259-83TA)233782 Fits the stock oval air cleaner on 1986 thru 1987Evolution Sportster models (OEM 29036-86T)233797 Fits the stock oval air cleaner on US Sportster models1988 thru 2003 (OEM 29331-96), International models1988 thru 1994 (OEM 29036-88)233531 Fits the stock air cleaner on European Sportster models1995 thru 2003 (OEM 29325-95)733795 Fits the stock air cleaner on Sportster models 2004 topresent (OEM 29331-04)733798 Fits Screamin' Eagle air cleaner assembly on Sportstermodels 2004 to present (OEM 29044-04B)733813 Fits the stock air cleaner on 2008 to presentXR1200For Big Twin models233776 Fits the round air cleaner on all 1941 thru 1966 BigTwins with a 2" wide original equipment filter(OEM 29036-41TA)233777 Fits the oval air cleaner on 1967 early 1975 FX/FLmodels with 2 5/8" wide element (OEM 29036-72T)233778 Fits the oval air cleaner on FL/FX models 1975 thru early1978 with 3" wide stock filter (OEM 29086-73T)233779 Fits the oval air cleaner on all FL/FX models 1977 thruearly 1978 (OEM 29036-75T)233780 Fits the "Ham Can" air cleaner on late 1978 thru 1984FL/FX models, 1982 thru 1983 FXR models and 1980thru 1982 FLT models with 3 1/2" wide stock element(OEM 29255-78TA)233781 Fits the stock round air cleaner on Evolution Big Twinmodels 1984 thru 1985 (OEM 29259-83TA)233783 Fits the stock round air cleaner on all Evolution BigTwins 1986 thru 1989 (OEM 29259-86T)233798 Fits the stock round air cleaner on all carburetorequipped Evolution Big Twins 1990 thru 1994(OEM 29259-91A)233531 Fits the stock air cleaner on European Evolution Big Twinmodels 1995 thru 1999 (OEM 29325-95)233826 Fits the stock round air cleaner on all EFI (fuel injection)equipped Evolution Big Twins 1995 thru 1998(OEM 29291-95)237769 Fits the stock oval air cleaner on carburetor equippedTwin Cam models 1999 thru 2006 and 88 and 96CI FuelInjected Twin Cam models 2002 to present, except 2008and later Dyna, FLH and FLT series models(OEM 29461-99)733831 Fits the stock air cleaner on 2012 to present 103CI TwinCam Softails733802 Fits the stock comma-shaped air cleaner on FuelInjection equipped Twin Cam Dyna models 2008 topresent (OEM 29191-08)701207 Fits stock oval air cleaner on Fuel Injection equippedTwin Cam FLH and FLT models 1999 thru 2001(OEM 29462-99)733801 Fits stock oval air cleaner on Fuel Injection equippedTwin Cam FLH and FLT models 2008 to present(OEM 29633-08)733796 Fits Screamin' Eagle air cleaner equipped Twin Cammodels 1999 to present, except 2008 to present FLHand FLT models (OEM 29442-99A)733815 Fits Screamin' Eagle Stage I air cleaner equipped2008 to present FLH and FLT, and 2011 to presentSoftail CVO models (OEM 29244-08)For aftermarket air cleaners733826 Fits Screamin' Eagle "Ventilator" air cleaners on CVOand Screamin' Eagle models233787 Replacement filter for S&S teardrop air cleaners (exceptshorty) (OEM 29282-89T)233794 Fits S&S teardrop air cleaner Super E and G (shorty)233759 Fits all Zodiac and other aftermarket teardrop style aircleaners06Carburetors & Air CleanersFor V-Rod models733794 Fits the stock air cleaner on all V-Rod models from 2002to present06-081

Air Filter Elements06Carburetors & Air CleanersUNI AIR FILTER ELEMENTS FORSCREAMIN' EAGLE AIR CLEANERSUni Filter claims that these air filters producemore horsepower and more torque than anyother air filter. Available without lid for latemodel Screamin' Eagle Air Cleaners.All filtersare constructed from open-cell polyurethanefoam to ensure superior performance anddurability. Filter frames feature honeycombpattern, are 7" in diameter, and 2" deep.231659 Air filter element without lid,fits late modelsK&N AIR FILTER FOR SCREAMIN'EAGLE "VENTILATOR" AIRCLEANERSThis K&N air filter element is designed to fitthe Screamin' Eagle "Ventilator" air cleaner(OEM 29490-09, 29915-09, 28721-10,28722-10, 29400039) which is standard on2009 to present FLH and FLT, and 2010 topresent Softail CVO and Dyna CVO models.Filter is 2.063" (52.4 cm) high.733826 Fits Screamin' Eagle"Ventilator" air cleaners on2009 to present FLH and FLTseries models and 2010 andlater Dyna and Softail(OEM 29670-09)K&N HI-FLOW AIR FILTERCONVERSION KITSK&N's claims you get more horsepower fromyour Twin Cam engine when this extra large"RK series" filter is fitted. Built around thelegendary K&N High-Flow Air Filter, the newRK Series assembly includes an innovativepowder coated billet aluminum back platethat eliminates external breathers andfeatures a built-in, dyno-tuned velocity stack.The result is a significant airflow increase tothe engine without sacrificing filtration.ThisRK Series assembly retains a factoryappearance by utilizing the stock air cleanercover, yet boasts superior filtration andperformance with a K&N stamped laseretched beauty ring. All models featureinternal breathers to replace the externalOEM breather set-up. Available for all TwinCam models 1999 to present and 2004 topresent XL Sportsters.Fits 2004 to present XL Sportster733810 Complete kit733828 Replacement filterelement onlyXtra large capacity for use onmodified engines. Fits 2000 topresent Softail, 1999 thru 2007Dyna and 1999 thru 2007Touring733811 Complete kit733830 Replacement filterelement onlyFits 2008 to present Dyna733809 Complete kit733816 Replacement filterelement onlyFits 2008 to present Touring733812 Complete kit733827 Replacement filterelement onlyFits 2000 to present Softail, 1999thru 2007 Dyna and 1999 thru2007 Touring733833 Complete kit733829 Replacement filterelement only06-082

Air Filter Elements/Air CleanersARLEN NESS LITTLE SUCKER AIR FILTER KITSExpensive motorcycle parts and accessories are not on everyone's needlist, but improved performance at low cost will appeal to most riders.With that in mind the team at Arlen Ness went to the drawing boardwith the purpose of creating a product that was easy on the wallet butBIG on results.The end result was the "Little Sucker," an air cleaner kitthat produces BIG gains in horsepower and isn't worried about exposedhoses. The Little Sucker features a steel backing plate integrated intothe actual filter, eliminating the need for an additional aluminumbacking plate.The plate features molded urethane that forms a radiusinlet for big performance. The kit utilizes factory exposed breatherhoses/hardware and accepts the factory cover. Kits are also availablewith a smooth chrome or black cover for a clean custom look.Fits 1999 to present Twin Cam models, except 2008to present FLH and FLT series Touring models andother models with "Fly-BY-Wire" throttle controlA18550 For stock coverHI-FLOW AIR FILTER ELEMENTSThe filters are constructed of multiple sheets of cotton gauze wedgedin between two sheets of aluminum wire mesh.The filters are oiled toboost their filtering capacity and overall performance.This results in afilter that achieves high, nearly unrestricted air flow while retainingfiltration levels critical to ensure long engine life. We offerOEM replacements and two popular aftermarket filters. Zodiac's Hiflowair filters are washable and reusable.120118 Fits "Super Sucker" air cleaners, and Ness Big SuckerStage 1 air cleaners120119 Fits the stock oval air cleaner on Sportster models 1988thru 2003, except 1996 thru 2003 "HDI" Internationalexport models (29036-88)120120 Fits the stock round air cleaner on Evolution Big Twinmodels 1990 thru 1999, except 1995 thru 1999 "HDI"International export models (OEM 29259-93)120121 Fits the stock oval air cleaner of carburetor equippedTwin Cam models 1999 to present (OEM 29461-99)120122 Fits all S&S teardrop style air cleaners06Carburetors & Air CleanersFits 1999 to present Twin Cam models, except 2008to present FLH and FLT series Touring models andother models with "Fly-BY-Wire" throttle controlA18450 With Smooth chrome coverA18451 With Smooth black coverFits 2008 to present FLH and FLT series Touringmodels and other models with "Fly-BY-Wire"throttle controlA18551 For stock coverA18452 With Smooth chrome coverA18453 With Smooth black coverDOHERTY POWERVENT TWIN KITDoherty PowerVents are designed around a fast sealing one-way valvethat prevents air from being sucked back into the crankcase on theupstroke of the piston. Doherty claims a horsepower increase, andimproved throttle response, as well as a stop to rocker box and basegasket oil leaks caused by excessive crankcase pressure.The PowerventTwin kits are a quality billet aluminum construction that bolts directlyto cylinder head breather outlets. Kits include two polished, billetaluminum PowerVents and all necessary mounting hardware to mountthe PowerVents to each cylinder head breather outlet and are availablefor 1991 to present Sportster models, 1992 thru 1999 Evolution BigTwins, and 1999 to present Twin Cam models, except EFI equippedTwin Cam FLH/FLT models.701301 Fits 1992 thru 1999 Evolution Big Twins701302 Fits 1999 to present Twin Cam, except EFI equipped TwinCam FLH/FLT models701303 Fits 1991 to present Evolution Sportster models06-083

Air Filter Elements/Crankvents06Carburetors & Air CleanersK&N AIR FILTER OILThe original K&N air filter oil is the only oilspecially formulated to work in combinationwith the cotton fabric K&N Filterchargerelements, providing a superior air filtrationsystem. When used as described, it quicklypenetrates the filter pleats, where it remainssuspended in the cotton fabric. Saturation ismaintained until the element is cleaned withK&N air filter cleaner.Available in aerosol cansand squeeze bottles.733790 Aerosol can of 200 ml233891 Aerosol can of 400 ml733793 Squeeze bottle of 227 mlK&N RECHARGER FILTER CARESERVICE KITA six step maintenance system was designedto service your K&N air filter element. Withthese kits you can completely clean andrestore air flow efficiency so your filterperforms like new. Each kit contains onesqueeze bottle of filter cleaner and one 6 1/2ounce aerosol can or 12 fluid ounce squeezebottle of filter oil. Use one of these rechargerkits on a regular basis and you may neverhave to buy another filter again.233784 Kit with filter fluid spray can733835 K&N Filter service kitNON-aerosolIN-LINE CRANKCASE POWERVENTA power vent enables air to get out duringthe downstroke, but prevents for air beingsucked back into the crankcase on theupstroke of the pistons. This prevents forexcessive crankcase pressure, reduces thechance on leaking gaskets, and improvesperformance and throttle response. This inlinepower vent is made from billet aluminumwith a chrome finish, has two 3/8" (10 mm)hose connectors, is just 1 1/4" (32 mm) indiameter and features a replaceable rubberumbrella valve. Comes complete with twohose clamps.120195 Chrome billet aluminum crankvent120196 Replacement rubber umbrellavalve, dealer 10-packK&N AIR FILTER CLEANERK&N Air Filter Cleaner is the only cleanerrecommended to clean K&N Air Filterelements. K&N Air Filter Cleaner works todissolve dirt build up and old filter oil and canbe washed away with water. It isenvironmentally friendly and safe on paint,chrome, cast aluminum, plastic, rubber andvinyl when used as directed. Do not use onpolished or anodized aluminum. Bottlecontains 12 fluid ounces (0.355 Liter).733834 K&N air filter cleanerCRANK-CASE BREATHER FILTERSThese crank-case breather filters mounteasily, look great and helps keep foreignmaterial out of the bottom end. Especiallyhelpful when installing aftermarket aircleaners that don't have breather fittings.TheDeluxe model comes complete with Chromemounting bracket,replaceable filter assemblywith Chrome end cap, and hose clamp. Aneconomy filter with black end cap is alsoavailable. Fits all Harley models with 3/8"crankcase breather hose. Also usable formany custom applications.120033 Deluxe crankcase breather kit120035 Replacement filter120037 Economy crankcase breatherfilter06-084

Crankvents/Fuel FiltersCHROME BREATHER FILTERSThese breather filters come in differentshapes.They suit every job and application ifyou don't want your engine breathingthrough the air filter. Because of the smallsize, only 2" (5 cm), this filter can be locatedalmost everywhere.120094 Fits 3/8" hose120098 With 1/8"NPT thread120096 With mounting stud, fits 3/8"hoseSPYKE KRANKVENT SYSTEMAnother race-proven product from Spyke.Thisprecision, CNC machined KrankVent Systemdoes much more than vent your crankcasefumes. Installation of this KrankVent Systemto your crankcase breather hose provides anumber of amazing benefits, includingpreventing blown gaskets, weeping, andactually increasing usable rear wheelhorsepower. All this is accomplished byproducing the proper amount of vacuum inthe crank case at all RPM ranges. Largedisplacement engines, both strokers and bigbore, will really benefit from the advanceddesign. The unique design of the KrankVentSystem allows piston rings to seal better andhelps to reduce the problems of blowing oilout of the breather on many bikes. Even stockengines will benefit from the increased power,throttle response, and mileage produced bythe KrankVent System. Spyke's KrankVentSystem is available with a mounting tab orstandard cylinder shape.TOM HAYDEN'S M6 KRANKVENT+Many people spend a lot of time and energy developing products to control the air on top of thepistons to increase horsepower, but what about the air under the piston.The KrankVent controlsthat air. Dyno tests have shown a 2 to 5% increase in useable rear wheel horsepower.Will preventthe engine from blowing rocker box gaskets and even cylinder base gaskets. Comes completewith hose clamps and detailed fitting and maintenance instructions. Fits all Big Twin models upto 1992 and Sportster models up to 1990.237297 M6 KrankVent+PINGEL ® IN-LINE FUEL FILTERSThese American made polished aluminumHigh-Performance fuel filters flow more fuelthan most other filters.Weights only 3 ouncesand has the ability to flow up to 51 ouncesper minute. The 2-piece billet aluminumhousing supports a pleated re-cleanablelifetime stainless steel element which filtersdown to 40 microns in size, yet does notpermit any restriction of fuel flow. The bodylength of these filters is only 1 1/8" (30 mm).Filters fit 5/16" (8 mm) inside diameter fuelline.234408 Pingel In-line fuel filtersCHROME ALUMINIUM BILLETFUEL FILTER2-piece lightweight chrome plated billet filter.Features a washable filter screen and spigotsthat will take 5/16" (8 mm) inside diameterfuel line. Body length is 1 1/2" (38 mm) andan outside diameter of 1 3/16" (35 mm).120083 Chrome Billet fuel filter06Carburetors & Air Cleaners721218 KrankVent System, cylindershape721219 KrankVent System withmounting tab06-085

Fuel Filters/Fuel Catalyst/Trick Box06Carburetors & Air Cleaners"IN-LINE" NYLON FUEL FILTERIdeal for today's dirty fuel. These "highvolume"low pressure In-Line filters are easyto clean simply by back-flushing. Fits 1/4"fuel line.Available in small and large diameter(shop packs of 12).233785 Small diameter filters233786 Large diameter filtersFILTER ELEMENTS FOR PINGEL ®IN-LINE FUEL FILTERSReplacement bronze filter elements for thePingel )® ) In-Line-fuel-filters. Filters down to10 microns in size and is for use for fuelinjection only. Comes with O-ring included.234413 Filter element bronzeCHROME SEE-THROUGH FUELFILTERShow Chromed In-Line fuel filter. Featuresclear housing and new type washable filterelement. Filters paint, flecks, dirt etc.A mustwhen you have a spray job done on your tank.Available for 1/4" (6.5 mm), 5/16" (8 mm)and 3/8" (10 mm) fuel line. For customapplications we offer a multi fit fuel filter.These multi fit filters contain 6 fittings, 1/4",5/16" and 3/8" two of each.The short filtersmeasure 1 11/16" (42 mm), the long filtersmeasure 2 7/16" (62 mm) in lenght.120102 Short Fuel Filter fits 1/4" Fuelline120101 Short Fuel Filter fits 5/16" Fuelline120136 Short Fuel Filter fits 3/8" Fuelline120162 Short Fuel filter multi fit120137 Long Fuel Filter fits 1/4" Fuelline120138 Long Fuel Filter fits 5/16" Fuelline120139 Long Fuel Filter fits 3/8" Fuelline120163 Long Fuel Filter multi fit120164 Replacement Filter for LongSee-Through filter120165 Replacement Filter for ShortSee-Through filterTRICK BOX BYPASS MODULE FORSTOCK "ACTIVE INTAKE SYSTEM"Harley introduced the Active Intake System(AIS) on the European 2007 Big Twin modelsto comply with the latest EU noise emissionregulations.This creates a problem for thosewho want to install an aftermarket air cleaneras removal of the air cleaner back plate willcause the AIS to light a "Fault" warning lighton the dash. Installation of this Trick BoxBypass module fools the OEM on-boardcomputer and eliminates the "Fault" lightproblem. Very easy to install, as it is anOEM style connector that simply plugs intothe 2-way socket in stead of the stock ActiveIntake solenoid plug.702022 By-pass Module for use withaftermarket air cleaner (withoutActive Intake System)Fitch Fuel Catalyst acts on both of these problem fuel components,insuring that they burn with the same efficiency as the rest of the fuel.All forms of Power Sports equipment such as motorcycles, ATV's,snowmobiles and personal watercraft can benefit from the Fitch FuelCatalyst. Once the Fitch Fuel Catalyst is installed the treated fuel willbegin to burn more completely resulting in a cleaner, better runningengine that will start easier, burn less fuel and increase power andperformance.The Fitch Fuel Catalyst helps keep your fuel fresh duringthe offseason and eliminates the need for stabilizers and otheradditives. The fuel catalyst is warranted for 350.000 km or 5.000operating hours, effectively the life of your engine. Comes in a packageof two for both single and dual tankhalve applications.700895 Fitch Fuel CatalystFITCH FUEL CATALYSTMost fuel is made up of high-energy constituents, which burn with afairly high degree of efficiency. However, in addition to these highenergyfuel constituents,there are others,which tend to cause problemsduring the combustion process. These are the lighter components,which burn too fast at the beginning of the combustion process causingpre-ignition and the heavier ones, which burn too slowly at the end ofthe process causing both excessive smoke and carbon buildup. The06-086

Chapter 06“Trick Box” plug-in module for2007 and later models withthe Automatic Intake Systemavoids warning lights coming onat your dash when you install anaftermarket air cleanerChapter 6 is all about breathing. No matter if you havea stock motor, a heavy breathing Big Inch motor or FuelInjection, Zodiac has the right part for your application.Complete carburetor kits from S&S, Mikuni, Rivera, PSI“Genius” Billet and SU. Air cleaners, air cleanerelements, manifolds, Fuel Injection parts and Nitrouskits, but also the smaller components and repair parts.Here you will also find our “Trick Box” plug-in modulesthat allow you to install an aftermarket air cleanerassembly on 2007 and later Twin Cam models withouthaving to look at a warning light coming on at yourdash.And for those with a Fuel Injected bike that wantto install a performance air cleaner and/or performanceexhaust we have the “Top-Fuel One” fuel injectioncontroller that plugs in between the stock wiringharness and the stock Fuel Injection computer. Makestuning Fuel Injection even easier than ever before witha carb! New are, amongst others, the Zodiac-exclusiveHP-Series billet aluminum High Performance aircleaners that add performance and awesome looks ata very economical price.Zodiac’s “TFi“ fuel injectioncontroller plugs in between thestock wiring harness and thestock Fuel Injection computerand that is all you need totune your Fuel Injectionwhen installinga performanceair cleanerand/orperformanceexhaustHP-Series air cleaners are awesomelooking performance upgrades in6 designs and chrome, black and nowalso in bronze, available for EvolutionSportsters, Evolution Big Twins and TwinCam modelsCustom style air cleaner with unique multilayered Skull design makes for a veryfuturistic picture.Voronoi velocitystacks withincorporated aircleanerareanewand exciting design

Carburetors06MIKUNI HSR PARTSMost common parts as indicated below are available from stock. Otherparts are available upon Special Order.Parts without an position numberare not available individually.Kit ZPN DescriptionA. 234861 Genuine Mikuni rebuild kit forHSR42 & HSR45B. 234860 Genuine Mikuni rebuild kit for HSR48C. 027083 Zodiac rebuild kit for HSR42 & HSR45Pos.ZPN Description Kit Kit KitA B C4. - Top cover gasket X X X5. - E-clip, jet needle X X X6. - Washer, jet needle X X X7. 237954 Jet needle,J8-8DDY01-96,HSR45 & HSR48 - - -7. 232227 Jet needle,J8-8CFY02-96 - - -16. - Seal, throttle valve - - X24. 742190 Guide holder choke cable - - -25. 742191 Starter plunger spring - - -26. 742192 Starter plunger - - -50. 232238 Spring, pilot air - - -52. - O-ring, pilot air X X X54. - O-ring, fuel joint X X X55. 234532 Packing,idle adjuster - - -56. 234533 Washer,idle adjuster - - -57. 234534 Spring, idle adjuster - - -58. 234535 Ring,idle adjuster - - -59a. 234536 Idle adjuster - - -17. - O-ring, accelerator pump X X X64. 232216 Pilot jet #20 - - -64. 232217 Pilot jet #22.5 - - -64. 232248 Pilot jet #25, standard X X X64. 237955 Pilot jet #70 - - -68. 237956 Main jet #135 X X X68. 232256 Main jet #147.5 - - -68. 232257 Main jet #152.5 - - -68. 232258 Main jet #157.5 - - -68. - Main jet #160,standard for HSR42 X - -68. 232259 Main jet #170 - - -68. - Main jet #175,standard for HSR45 X - -68. 232214 Main jet #180 - - -68. 232215 Main jet #185 - - -68. - Main jet #190, std.for HSR48 X - -67. - O-ring, needle valve X X X68. - Screw,needle valve retainer - - X69. - Needle valve assy.HSR42 & HSR45 X X69. - Needle valve assy.HSR48 - - X80. - Rubber boot,accelerator pump X X X73. 027084 Packing, float bowl X X X75. - Hose, overflow X X X76. 232239 O-ring, drain plug X X X78. - Screw, float bowl - - X06-088

Carburetors/Carburetor PartsRUBBER MOUNTING FLANGESFOR CARBURETORSThese rubber mounting flanges are initiallymade for Mikuni carburetors but can also beused for custom applications. Flanges haveslotted mounting holes with a 2.859"(72.6mm) center to center distance.234869 Rubber carburetor-to-manifoldmounting flange, fits 36mmand 40mm Mikuni and othercarburetors with a 43mmspigot diameter, comes withcarburetor mounting clamp237958 Fits 42mm Mikuni and othercarburetors with a 46mmspigot diameter237959 Rubber carburetor-to-manifoldmounting flange for early stylemanifold with round opening,45mm Mikuni carburetor236048 Fits 45mm Mikuni and othercarburetors with a 50mmspigot diameter and the latestyle manifold with ovalopening237977 Fits 48 mm Mikuni carburetors237957 Carburetor mounting clamp forZPN 237958 & ZPN 237959ZPN A B C D234869 43mm 8mm 70mm 75mm237958 46mm 8mm 70mm 75mm237959 50mm 8mm 70mm 75mm236048 50mm 8mm 70mm 75mm237977 52mm 8mm 70mm 75mmAIR CLEANER ADAPTER KIT FORS&S CARBURETORSThis trick chrome adapter allows you to installany air cleaner designed for use with a stockKeihin CV carburetor on 1988 thru2006 Sportster and 1990 thru 2007 Big Twinor stock Delphi Fuel Injection on 2001 topresent Softail & Dyna, 2007 to presentSportster and 2002 thru 2007 Touring inconjunction with a S&S Super E or Super Gcarburetor, or S&S VFI throttle body. Comescomplete with required hardware.120284 Air cleaner adapter for S&ScarburetorREBUILD KIT FOR KEIHIN"BUTTERFLY" CARBURETORThe most complete rebuild kits available,containing 17 pieces, including carburetor toair filter gasket, carburetor to manifoldgaskets and O-rings in standard material orViton (OEM 27006-76).747491 Kit with standard O-rings012652 Kit with Viton O-ringsACCELERATOR PUMP PARTS &REBUILD KITSKeihin butterfly, Keihin CV and S&Scarburetors share the same designaccelerator pump.747512 Kit with diaphragm(OEM 27361-76, S&S11-2282), spring(OEM 27362-76, S&S 11-2275)and rubber boot(OEM 27311-76, S&S 11-2266)747513 Diaphragm only, dealer 10-pack(OEM 27361-76, S&S 11-2282)747516 Rubber boot, accelerator rod,dealer 10-pack(OEM 27362-76, S&S 11-2275)THROTTLE SLIDE VACUUM VALVERUBBER FOR KEIHIN CVCARBURETORSThe most delicate part in a CV carburetor isthe vacuum valve.Your carburetor will hardlywork when this rubber membrane ispunctured or torn. Harley-Davidson only sellsthe vacuum valve installed on the throttleslide (OEM 27585-88), but Zodiac has justthe rubber available for a much moreeconomical price. Fits all stock Keihin CVcarburetors as found on all 1988 thru2006 Sportsters, 1990 thru 1999 Big Twinsand 1999 thru 2006 Twin Cam models.027690 Throttle slide membrane rubber0606-089

Carburetor Parts/Manifolds06JETS FOR KEIHIN "BUTTERFLY"CARBURETORSMain and slow jets for the Keihin Butterflycarburetors as used on 1976 thru 1989 BigTwin and 1976 thru 1987 Sportster. Sold todealers in packs containing 5 pieces.Main Jets Size OEM747492 #165 27419-76747493 #170 27418-76747494 #175 27417-76747495 #180 27416-76Slow jets Size OEM747496 #0.50 -747497 #0.52 27329-83747498 #0.54 -747499 #0.56 -747500 #0.58 -747501 #0.60 -747502 #0.62 -747503 #0.65 27896-79747504 #0.68 27894-78747505 #0.70 27895-78747506 #0.74 -747507 #0.72 27897-78747508 #0.75 -747509 #0.80 -747510 #0.88 27348-77747511 #1.00 27348-76FLOAT NEEDLE FOR KEIHINStock replacement float needle with clip forKeihin butterfly & Keihin CV carburetors asused on almost any model from 1976 thru2006.747514 Float needle with clip, dealer10-pack(OEM 27337-76 & 27886-78A)FUEL LINE BARB FITTING FORKEIHIN CARBURETORThese barb fittings are common on all Keihincarburetors, both butterfly and CV types asused on 1976-2006 Big Twin and Sportstermodels.751509 Brass fuel inlet, stock on1981-2006 Big Twin andSportster (OEM 27371-76A)120176 Brass & plastic fuel inlet,stock on 1979-1980 Big Twinand 1976-1980 Sportster(OEM 27594-76)THUNDERJET KITSThunderjet's patented third fuel circuit has abuilt-in air correction system thatpermanently solves the problem of poormidrange performance and/or a too leancondition on the top end.The system operatesover a wide range of altitude and atmosphericconditions and can be installed on all S&SSuper B, D, E and G models as well asBendix/Zenith and Keihin carburetors.Available in Red, Blue or Black anodizedversions. Note: S&S series E and series Gcarburetors need to be rejetted.Fits S&S Super B, D, E and Gseries, Bendix/Zenith and Keihinbutterfly carburetors232051 Red anodized232052 Blue anodized232053 Black anodized723247 Polished232056 Jet kit for S&S series E and GcarburetorsFits Keihin CV carburetors232091 Red anodized232092 Blue anodized232093 Black anodizedCOMPLIANCE FITTINGSReplacement compliance fittings for1983 thru 1989 Big Twin Evolution models1983 thru 1989. Sold each.747471 Front compliance fitting(OEM 27008-83A)747472 Rear compliance fitting(OEM 27012-83A)REBUILD KIT FOR MIKUNI HSRCARBURETORSA very complete rebuild kit for all MikuniHSR42, HSR 45 and HSR48 carburetors.Includes float needle with seat,float chamberseal, top cover gasket, spigot body seal,rubber boot and circlip for accelerator rod,vent hose, O-rings and screws.027083 Rebuild kit for Mikuni HSR 42,45 and 48027084 Float chamber seal only06-090

Carburetor PartsFLOAT BOWL SEALViton float bowl seal for Keihin CVcarburetors. Made by James, sold in dealer5-packs.Fits 1988 thru 1991 Sportsterand 1990 thru 1991 Big Twin740377 Float bowl seal(OEM 27577-88)06MAIN & SLOW JETS FOR CV CARBURETORSThese main and slow jets are available to dealers in an assortment box, containing a total of140 pieces commonly used main and slow jets, 10 pieces of every size as indicated in the tablebelow. All of these and even more sizes are available in 5-packs. Jets are exactly made toOEM specifications, and are indelibly marked with their size.These jets fit all Keihin CV (ConstantVacuum) carburetor equipped Buell models 1988 thru 2006, Sportster models 1988 thru 2006,Evolution Big Twin models 1990 thru 1999 and Twin Cam models 1999 thru 2006.721351 Assortment box main & slow jets, 140 piecesMain jets, sold in 5-packsUSA Made Japan Made In assortment Size OEM747527 - N #140 -747528 - N #145 -747529 - N #150 -747530 721358 Y #155 27154-89747531 721354 Y #160 27152-89747532 721357 Y #165 27116-88747533 721353 Y #170 27115-88747534 721352 Y #175 27090-89747539 721356 Y #180 27114-88747535 721359 Y #185 27185-90747536 - N #190 27243-95747537 721360 Y #195 27275-96Y- 721355 Y #200 27105-88747538 - N #205 -747540 - N #210 27726-99747541 - N #220 27775-99747542 - N #230 27776-99747543 - N #250 -Slow jets, sold in 5-packsUSA Made Japan Made In assortment Size OEM- 721364 Y #35 27117-88747517 721363 Y #40 27281-92747518 721362 Y #42 27171-89747519 - N #44 -747520 721361 Y #45 27170-89747521 - N #46 -747522 721365 Y #48 27165-90747523 - N #50 27724-99747524 - N #52 27780-99747525 - N #54 -747526 - N #55 27735-03Fits 1992 thru 2006 Sportster, BigTwin and Twin Cam742885 Float bowl seal(OEM 27577-92)CYCLE PRO CV CARBURETOR EZQUICK TUNER KITSCycle Pro's EZ (pronounce as "easy") QuickTuner kits contain a super-flow emulsion tubeand a selection of main- and slow jets to tuneyou stock Keihin CV carburetor, no matter ifyour bike is plain stock, or a modified or HighPerformance air cleaner with a Performanceexhaust, or also an other cam installed, oreven with modified stock cylinder heads. Allkits except those for 2004 thru2006 Sportster also contain two differentthrottle needles.Kits come with easy to followinstructions.747544 Fits 1988 thru 2003 Sportster747545 Fits 2004 thru 2006 Sportster747546 Fits 1995 thru 1999 EvolutionBig Twin747547 Fits 1999 thru 2006 Twin Cam06-091

Fuel InjectionAccessory USB/Serial port adapterIf your laptop or PC does not have a serial port, thisinexpensive adapter will add a serial port to your computer forcommunicating with the ThunderMax EFI controller (36 pinconnector models only). Supports 1.0 and 2.0 USB ports onWindows 98/2000/ME/XP/Vista computers. Includes driverinstallation software.723260 USB/Serial port adapter06AutoTune data part "Y" harnessThe ThunderMax AutoTune gets its power and communicatesto the ECM through the motorcycle's factory data port plug.This "Y" harness allows the AutoTune module to be pluggedin with an additional plug remaining for other tasks. Works onall ThunderMax modules except on 2008 to present FLH andFLT Series Touring models.723257 AutoTune data port "Y" harnessTHUNDERMAX FUEL INJECTIONThunderMax claims to be the most powerful, self tuning fuelmanagement system designed specifically for fuel injected Harley-Davidson motorcycles. The ThunderMax EFI system with AutoTune ispurpose built to deliver uncompromised performance. It works on anybike, no matter if it is a plain stock one, has a performance exhaust,and/or performance air cleaner or any other performance upgradeinstalled. The AutoTune function of the ThunderMax will continuallytune any fuel injected Harley engine for maximum performance. It is aWide-Band, Closed Loop system which means it continually andautomatically adjusts air/fuel ratios every time you ride, regardless ofchanges on the motorcycle or any ambient condition, such astemperature, barometric pressure, humidity or a change in the fuelquality. Once installed, the ThunderMax with AutoTune will fine tunethe base map to your riding conditions and habits, automatically, everytime you ride.With the ThunderMax you will experience easier starting,a smoother running engine, crisp and dramatically improved throttleresponse, increased performance at all riding levels without sacrificingfuel economy. It will also eliminate popping, spitting and backfiring fora better sounding exhaust.The ThunderMax also gives you the abilityto adjust idle speed for a cooler running engine.The ThunderMax is anindustry award winning product that outperforms all other tuningsystems in every riding and performance category and comes with a3 year limited warranty.723252 Fits 2007 thru 2009 XL Sportster models723253 Fits 2010 to present XL Sportster models723254 Fits 2008 to present XR 1200 models723255 Fits 2002 to present V-Rod models723250 Fits 2001 thru 2010 Twin Cam Softail (except Rocker)and 2002 thru 2007 Twin Cam Touring723261 Fits 2011 Twin Cam Dyna and 2011 Softail (except CVOSoftail Convertible)723262 Fits 2012 to present Twin Cam Softail and Dyna723253 Fits 2008 thru 2010 Softail Rocker, 2009 FXSTSSE2 CVOSpringer Softail and 2004 thru 2011 Dyna723242 Fits 2011 thru 2012 CVO Softail Convertible and2013 to present FXSBSE CVO Breakout723251 Fits 2008 to present FLH and FLT series Touring modelsand 2008 to present Tri-GlideExtended length ThunderMax CommunicationcableTwice the length of the standard ThunderMax communicationcable, this 12 foot (3.65 meter) long version allows for moduleprogramming from a distance. Works on all ThunderMaxmodules except on 2008 to present FLH and FLT Series Touringmodels.723259 Extended length ThunderMax communication cablePigtail HarnessThe pigtail harness allows a second port for thecommunication cable connection to the ThunderMax. It isinstalled to the bike's wiring harness at the 36-pin ECMconnector. Installation requires disassembly of the bike'sharness plug; two terminated wires are inserted into twounused ports and a ground wire is to be added. Handy formotorcycle models with tight clearance around the ECM suchas Dyna, Rocker Softail and 2002 thru 2005 V-Rods. Harness isalready included with ThunderMax modules for 2008 topresent XR 1200 and 2010 to present XL Sportster. Does notwork on 2008 to present FLH and FLT Series Touring models.723256 Pigtail harnessReplacement Wide Band oxygen sensorsThunderMax replacement O2 sensors for all ThunderMax EFIwith AutoTune module. Sold each.723258 Replacement Wide Band Oxygen sensor06-092

Fuel InjectionIndividual parts741992 Twin Tec WEGO serial interface (for WEGO and WEGO IIonly)741993 Weld-on nut for exhaust oxygen sensor741994 Socket plug for weld on nut742001 Twin Tec PC USB Link interface cable741981 Palm link interface cable for use with a PDA with PalmOS 3.5 or higher722044 High Flow Fuel Injector06TWINTEC FUEL INJECTION CONTROLLERFull programmable plug-in replacement for the Delphi controller asused on 2001 to present Twin Cam models. This robust alpha-N(Throttle position and RPM based) fuel control eliminates problemswith long duration/high overlap camshafts.The TwinTec TCFI kit includesa wide-band exhaust gas oxygen (WEGO) sensor interface that allowsauto-tuning during actual on-road riding condition. The user simplyprograms a table with the desired air/fuel ratio's, and the system thandoes the rest. The TCFI has the same ignition control as TwinTec'sTC88 ignition control module, providing fully programmable advancecurves. Idle air control including idle RPM and cold start characteristicsare also fully programmable.This facilitates the use of throttle bodiesmodified for higher airflow. These Generation IV controllers give fullsupport for the J1850 data bus or CAN bus (used for communicationswith the turn signal/security module and instrument cluster as used on2004 and later models).TwinTec recommends this controller for 95CI(1550cc) and larger engines that are expected to produce over 100HP.Black anodized aluminum housing. Features powerful Windowssoftware for custom programming and data analysis, data logging anddiagnostics. Supports all sensors including theft/security module. Alloutputs are protected against short circuits.The complete kit includesWEGO IIID Dual Channel Wide-Band Exhaust Gas Oxygen SensorInterface, two Bosch LSU4.2 5-wire wideband oxygen sensors, two18x1.5mm weld nuts for mounting sensor on exhaust pipe, andsoftware on CD-ROM. This provides versatile tuning aid, displayingAir/Fuel Ratio (AFR). Logs over 2 hours data including AFR, engineRPM, and features a spare 0-5V analog input for sensors such asthrottle position or manifold pressure. Can be used for on-road or dynotest ing. Highly accurate with less than 0.15AFR error over10.3-19.5AFR range.The red LCD display with backlight provides clearreadability in all conditions ranging from bright sunlight to totaldarkness. Please note that the display is for testing purposes only (notto be permanently fitted to the motorcycle as it is not waterproof).S&S CUSTOM DELPHI-STYLE EFI WIRING HARNESSThis is a basic engine control wiring harness providing all terminatedconnections required to operate any 36-pin style Delphi fuel injection,including S&S VFI,ThunderMax and Daytona Twin Tec.This harness hasno provision for turn signals, lights or gauges. It is a perfect solutionfor custom build Fuel Injected motorcycles. Also useful for carburetorto Fuel Injection or Magneti Marelli to Delphi-style Fuel Injectionconversion. This wiring harness can also be used to replace the stockengine sub-harness on 2002 thru 2005 FLH and FLT series Touringmodels. Comes ready to install with factory crimped connections.760424 S&S Universal EFI OR VFI wiring harnessComplete kits with Fuel injection controller, PC Linkinterface cable, Wide Band Exhaust Gas OxygenInterface, Bosch LSU 4.2 Wideband Exhaust GasOxygen Sensors with 18 x 1.5mm weld nuts742038 Fits models with J-1850 Data Bus such as2001 thru 2010 Softail, 2001 thru 2011 Dyna and2001 thru 2007 Touring742041 Fits models with CAN Bus such as 2011 topresent Softail and 2012 to present Dyna06-093

Fuel Injection06SUPERCHIPS' VIGILANTE FLASH TUNERVigilante Flash is the first Android based tuning application thatcombines their Scout data monitoring capabilities with customperformance tuning solutions that provide better power, improvedthrottle response, superior mid-range performance and lower enginetemperatures in your V-Twin Harley-Davidson motorcycle. Multipleperformance tunes for stock and "Stage 1" bikes, with intake andexhaust modifications, are available to download online. It includesthe Vigilante Scout Digital Gauges, Data Monitoring, and Performancemeter apps to run on your Android mobile phone or even Android tabletcomputer and connects wirelessly using Bluetooth connectivity to themotorcycle providing a simple and safe way to tune.Apart from tuningyour fuel injection it helps you to monitor your motorcycle and maintainthe upkeep of your ride and performance by displaying virtual gaugesin various configurations, user configurable parameter display and datalogging, also known as Data Acquisition or DAQ, with hours of storage,only limited by the storage capacity of your phone or tablet. It alsoshows Diagnostic Trouble Code (DTC) with the option to clear. Apartfrom common things as speed in MPH or km/h and RPM, it also showsyou in which gear you are. It even gives 0-60 MPH time and 1/4-miletimes. It is easy to use, flexible and powerful. Download tune files asoften as you like or return to original settings. Works with Android2.2 and later. Easy to install, just plug the Bluetooth dongle in the databus of your bike and install the app on your phone or tablet and thereyou go. Phone or tablet not included.Note:At the moment only stock and "Stage 1" bikes, with intake andexhaust modifications, are supported.747452 Fits all models with J-1850 Data Bus system, such as2004 to present Sportster, 2001 thru 2011 Softail,2002 to present Touring, 2002 to present V-Rod and2004 thru 2012 Dyna747453 Fits all models with CAN Bus system, such as 2012 topresent Softail and 2013 to present Dyna747455 Smartphone handlebar mount with USB adapterSUPERCHIPS' VIGILANTE PRO FLASH TUNERThe Vigilante PRO is a professional dealer tool that serves as the tuningbackbone for your workshop. It works with all Delphi ECU equippedbikes from stock to hardcore modified and is a fully integrated tuningsolution allowing simultaneous data logging while you tune withfeedback. Connects to the bike wirelessly using Bluetooth providing asimple and safe way to tune.The Vigilante Pro re-flashes the stock ECUto keep maximum reliability and eliminates unused parts when needed.Base maps (tune files) are provided online and will be updated onlinefor the latest tuning.The Vigilante PRO allows for Live Tuning that savestime and improves profitability. It also features an Auto Tune Functionwhich saves time tailoring tunes to the customer's bike.All of this allowsthe dealer to deliver custom tunes at low cost, making custom tuningmore attractive.Riders benefits:•Ability to re-tune for future upgrades•QUICK SWITCH shift on the fly compatible•Ability to return to stock tuning•High on performance, low on priceThe Vigilante Pro comes in a professional soft lined case and includesinstructions, USB cable to connect with your PC to keep the softwareup-to-date and an interface that is capable to connect to both J-1850 data bus equipped bikes and bikes with the HDLAN, also knownas CAN bus. There is also a connection for the optional wide bandOxygen (O2) sensors.It includes 2VIN-unlock codes,which are requiredto flash-tune the stock fuel injection module (ECM). Extra VIN-unlockcodes can be bought online at www.superchips.com.Apart from the Vigilante Pro you, as a dealer, also need a Windows PCor laptop with Internet access to keep the Vigilante Pro software upto-date,and an Android Smartphone or tablet to run the Vigilante ProApp.747454 Vigilante Professional Tuning Aid and interface747456 Optional Wide Band Oxygen (O2) sensor kit06-094

Fuel InjectionDYNOJET POWER COMMANDER 5 FUEL INJECTIONTUNERThe PC5 series includes all selections from the PC III plus more.The firstnew feature is "Rev X-tend". This will give you the ability to have anincreased rev limit over stock without having to modify the bike's ECM.No longer will you need to take the bike to the dealer to have the ECM"re flashed" in order to have the higher rev limit your bike needs withmodified cams, heads, etc.The second new feature is "Start Fuel".Thisallows you to add additional fuel during startup. Previously the PCIIIenabled you to add extra fuel during startup based on "number ofrevolutions" of the engine. Now, the PC5 can read the exact enginetemperature through the bike's own ECM which allows the tuner tochoose how much fuel to add for a given engine temp. Cold startingon heavily modified engines should now be much more controllableand easy to adjust.More basic features include:•Fuel and Timing control•Software displays J1850 data from the bikes stock ECU (this is datasuch as temp, fuel pulse width, timing advance, spark knock, etc.)•USB powered from computer (9 volt adapter is no longer needed forprogramming)•2 position map switching function built in (map switch not included).You can add any SPST switch (this is a simple open/closed style switch)and toggle between two different fuel/timing maps. One could befor power and the other fuel economy. You might also have a highoctane and low octane map (with different ignition timing settings).•Gear/Speed input (allows for map adjustment based on gear)•Analog input (allows user to install any 0-5 volt sensor and build anadjustment table based on its input such as boost or temperature)•Enhanced "accellerator pump" utility (increased adjustment andsensitivity ranges)•Reduced size, the PC5 is less than half of the size of the PCIII•With gear position input connected the PC5 is capable of allowingeach cylinder to be mapped individually and for each gear (forexample: on a 2 cylinder bike with a six speed transmission therecould be up to 12 separate fuel tables).•Unit has a -100/+250% fuel change range (up from -100/+100%).This allows more adjustment range for your injected Harley-Davidson•10 throttle position columns (up from 9 on PCIII)Also new for the Power Commander 5 is a separate available Auto-Tunekit.The Auto-Tune kit includes Wide Band O2 sensors and control boxes.Plugs directly into the PC5 and allows automatic fuel adjustmentswhile riding.It can map each cylinder separately for each gear if needed(basic settings would make one map for all gears). Each map cell isindividually adjustable so you can specify an exact Air Fuel Ratio valuefor each area if needed. This allows the tuner/user to select specificAFR targets for idle, cruise, and large throttle opening areas. By doingthis you can automatically tune the cruise area for best fuel economywhile at the same time achieve maximum power at wide-open throttle.If Dynojet does not have the exact map for your combination of partsyou simply need to choose the closest one and let the Auto-Tune kitdo the rest. These special maps are downloadable atwww.powercommander.com.711995 Fits 883 Sportster models 2007-2009712014 Fits 883 Sportster models 2010 to present711996 Fits 1200 Sportster models 2007-2009712013 Fits 1200 Sportster models 2010 to present712027 Fits Touring models 2002-2006712028 Fits Touring models 2007711997 Fits Touring models 2009712010 Fits Touring models 2008 & 2010712024 Fits Softail models 2001-2006711998 Fits Softail models 2007-2011, except2009-2011 FLSTN712030 Fits 2009-2011 FLSTN Softail712021 Fits Softail models 2012 to present712025 Fits Dyna models 2004-2006 (2006 modelswithout O2 sensors)711999 Fits Dyna models 2006-2011 (2006 models withO2 sensors)712022 Fits Dyna models 2012 to present712026 Fits V-Rod models 2002-2007712000 Fits V-Rod models 2008-2011712020 Fits V-Rod models 2012 to present712009 Fits XR1200 models 2009712015 Fits XR1200 models 2010 to presentOptional711994 Auto-Tune kit for XL and XR Sportster, 2008-2011V-Rod, 2007-2011 Softail and 2006-2011 Dyna712011 Auto-Tune kit for 2002-2007 and 2012 to presentV-Rod, 2002 to present Touring, 2001-2006 Softail and2004-2005 Dyna712029 Auto-Tune kit for 2011 to present Softail and2012 to present Dyna0606-095

Fuel Injection06TWIN TUNER II FUEL INJECTION & IGNITIONCONTROLLERThe most important features of these Fuel Injection controllers are:•Low cost•Increases horsepower•Improves throttle response•Eliminates spark knock•Easy plug-in installation and setup•Very compact size-only 4" (10cm) long, 2" (5cm) wide and 1/2"(1.2cm) high•Can use Dynojet Power Commander maps you have created• Compatible with Twin Scan II+ Tuning Aid•Also allows ignition tuningDIAG-4-TUNE FLASHTUNINGDealers that have version 12 or laterof our Diag-4-Bike "digital mechanic"electronic diagnostic andtroubleshooting software can alsoflash tune the stock Electronic ControlModule with their own build tune fileor one of the tune files available fromthe Diag-4-Bike website.To make it possible to break into the ECM atuning dongle is required. This dongle is a USB device that is capableto unlock and mate with the ECM of one motorcycle and is also usedto save the standard tune file of the motorcycle. More info on Diag-4-Bike can be found in Chapter 24 of the Zodiac Bikers Book.732045 Diag-4-Tune dongleSTOCK REPLACEMENT O2SENSORSThese USA made O2 sensors (alsoknown as Oxygen sensors or Lambdasensors) meet or exceed factoryspecifications and feature extra hightemperature dual shield ends. Theycome pre-wired with the connectorsinstalled for a direct fit without any modifications. Sold each.06-096The Twin Tuner II allows you to easily adjust your fuel injection and, asone of the very few ignition tuners on the market, adjust ignition tomatch the requirements of performance parts including highcompression pistons and heads, camshafts, free flowing exhausts, andlow restriction air filters.You can add or subtract fuel (up to +30% ordown to -20%) and retard spark timing up to 10 degrees. The userinterface consists of up/down pushbuttons and a bright daylightreadable LED display to select and change the fuel trim and spark retardin the RPM and throttle position ranges required by most applications.The Twin Tuner II also has an advanced mode, where you can use theoptional USB Interface and PC Link Tuner software to make precise fueland spark retard adjustments. The PC Link Tuner software uses thesame RPM rows and throttle position columns as the Dynojet PowerCommander. If you have created Dynojet Power Commander files foryour applications, you can enter the same values into the Twin TunerII. You can even make independent adjustments to the front and rearcylinders.The Twin Tuner II works great in combination with the DaytonaSensors Twin Scan II+ tuning aid. You don't need a dyno for precisetuning.All you have to do is install the Twin Scan II+ and ride the bikearound for some time.You can then copy the air/fuel ratio correctionscalculated by the Twin Scan II+ into the PC Link Tuner software.Installation takes only 10-15 minutes and is very easy, with no splicing,cutting, crimping, or bulky interconnections and requires no specialtools. Comes complete with easy to follow installation instructions.742021 Fits 2007 to present Sportster, 2008 to present XR1200 and 2001 to present Twin Cam, except 2008 andlater Touring742022 Fits 2008 to present Touring models742025 Fits 2002 to present V-Rod741998 TwinScan II diagnostic scan tool742036 TwinScan II diagnostic scan tool with ABS bleedingfunction for models with J-1850 data bus742039 TwinScan 3 diagnostic scan tool for models withCAN-Bus systemFits front & rear on:•XL Sportster models 2007 to present•FLH and FLT series Touring 2007-2008Fits rear on:•2009 FLH and FLT series Touring747465 O2 sensor (OEM 27719-07)Fits front & rear on:•2007-2011 Softail•2006-2011 DynaFits front on:•2009-2011 V-Rod747466 O2 sensor (OEM 27683-07)Fits front and rear on:•2008 V-RodFits rear on:•2009-2011 V-Rod747467 O2 sensor (OEM 27703-08)IDLE AIR CONTROLMOTORS FOR DELPHI FUELINJECTIONStock replacement idle air controlmotors for models equipped withDelphi fuel injection.760415 Fits 2002 to present V-Rod, 2001-2005 Softail,2002-2005 FLH/FLT series (OEM 27628-01)701390 Fits 2006 to present Softail, Dyna and FLH/FLT series(OEM 27658-06)

Air CleanersNESS BIG SUCKER AIR CLEANERSArlen Ness claims this is the best and simplest performance air cleanerkits for your Harley-period!The Ness "Sucker" backing plate features a built-in carburetor supportand built-in breather tunnels at each head to decrease crankcasepressure. Each tunnel exits at the mount of the carburetor to create avirtually closed-loop system. Breather features o-ring banjo bolt sealsand a radiused intake manifold. No oil hoses, no oil fittings, no leakingand no mess!Stage I kit features a Team-Ness High-Flow filter that accepts all1993 and up oval or round OEM outer covers. Stage II kit features a20% larger Team-Ness High-Flow filter that requires an 8" round Nessor OEM outer cover.All kits include a "Big Sucker" aluminum backing plate, Team NessHigh-Flow air filter, chrome banjo bolts for Twin Cam and 1993 andup Evolution Big Twin, simple instructions and all necessary hardware.Note: Big Suckers for Sportster and 2008 to present Dyna's requireuse of an Arlen Ness die-cast cover or Stage I Billet Sucker cover. BigSucker kits will NOT fit 103 CI engines.Note: 2007 to present European Softail models, 2007 to presentEuropean Dyna models 2007 and 2007 European Touring models areequipped with an Active Intake Sensor that must be removed wheninstalling an aftermarket air cleaner. When you install a ZPN702022 "Trick-Box", which is a plug-in module for the stock wiringharness, you avoid a warning light coming on at your dash.BIG SUCKER STAGE I AIR FILTER KITS•These kits are designed to be used with the stock outer air filter cover,except from Sportster and 2008 to present Dyna•Sportster and 2008 to present Dyna require a ZPN A18760 or similarNess Stage I air filter cover•All Big Sucker Stage I kits can also be used with a Ness Stage I billetair filter cover•XL Evolution Sportsters carburetor or Fuel Injected 1988 to presentuse Kit "E"•Evolution Big Twin carburetor models 1993 thru 1999 use kit "C"•Twin Cam Softail and Dyna 1999 to present carburetor or Fuel Injecteduse kit "B"•FLH and FLT series carburetor models 1999 thru 2007 use kit "B"•FLH and FLT series Fuel Injected models 2002 thru 2007 use kit "B"•FLH and FLT series Fuel Injected models 1999 thru 2001 use kit "D"•FLH and FLT series Fuel Injected models 2008 to present use kit withstock throttle body use kit "A"•FLH and FLT series Fuel Injected models 2008 to present with 58mmthrottle body use kit "F"06Stage I Big Sucker kits Kit A Kit B Kit C Kit D Kit E Kit FStandard filter with plain backing plate A18510 A18505 A18500 A18498 A18803 A18557Standard filter with chrome backing plate A18512 A18507 A18501 A18503 A18822 A18524Standard filter with black backing plate A18560 A18561 A18562 A18563 A18564 A18526Stainless filter with chrome backing plate A18514 A18515 A18516 A18517 A18518 A18525Stainless filter with black backing plate A18570 A18571 A18572 A18573 A18574 A18528Stage I accessories & Replacement filters Kit A Kit B Kit C Kit D Kit E Kit FBacking plate only, plain A18580 A18581 A18582 A18583 A18584 A18595Backing plate only, Chrome A18585 A18586 A18587 A18588 A18589 -Backing plate only, black A18590 A18591 A18592 A18593 A18594 A18596Replacement hardware kit A18530 A18531 A18532 A18533 A18534 A18530Replacement gasket kit A18535 A18536 A18536 A18537 A18538 -Replacement Standard filter A18080 A18098 A18098 A18097 A18098 A18080Filter oil, red, for Standard filters A18076 A18076 A18076 A18076 A18076 A18076Replacement Stainless filter A18083 A18084 A18084 A18087 A18084 A18083Filter oil, clear, for Stainless filters A18075 A18075 A18075 A18075 A18075 A1807506-097

Air Cleaners06NESS BIG SUCKER STAGE II AIR FILTER KITS•Stage II kits feature a 20% larger filter than the Stage I kits•These kits require a Stage II air filter cover•Stock outer air filter cover can be used on 1993 thru 1999 Big Twins•XL Evolution Sportsters carburetor or Fuel Injected 1988 to presentuse Kit "E"•Evolution Big Twin carburetor models 1993 thru 1999 use kit "C"•Twin Cam Softail and Dyna 1999 to present carburetor or Fuel Injecteduse kit "B"•FLH and FLT series carburetor models 1999 thru 2007 use kit "B"•FLH and FLT series Fuel Injected models 2002 thru 2007 use kit "B"•FLH and FLT series Fuel Injected models 1999 thru 2001 use kit "D"•FLH and FLT series Fuel Injected models 2008 to present use kit withstock throttle body use kit "A"•FLH and FLT series Fuel Injected models 2008 to present with 58mmthrottle body use kit "F"Stage II Big Sucker kits Kit A Kit B Kit C Kit D Kit E Kit FStandard filter with plain backing plate A18511 A18506 A18499 A18493 A18804 A18558Standard filter with chrome backing plate A18513 A18508 A18502 A18504 A18823 A18555Standard filter with black backing plate A18565 A18566 A18567 A18568 A18569 A18527Stainless filter with chrome backing plate A18519 A18520 A18521 A18522 A18523 A18556Stainless filter with chrome backing plate A18575 A18576 A18577 A18578 A18579 A18529Stage II accessories & Replacement filters Kit A Kit B Kit C Kit D Kit E Kit FBacking plate only, plain A18580 A18581 A18582 A18583 A18584 A18595Backing plate only, Chrome A18585 A18586 A18587 A18588 A18589 -Backing plate only, black A18590 A18591 A18592 A18593 A18594 A18596Replacement hardware kit A18539 A18539 A18541 A18542 A18543 A18539Replacement gasket kit A18535 A18536 A18536 A18537 A18538 -Replacement Standard filter A18081 A18099 A18099 A18099 A18099 A18081Red filter oil and cleaner for Standard filters A18076 A18076 A18076 A18076 A18076 A18076Replacement Stainless filter A18085 A18086 A18086 A18086 A18086 A18085Clear filter oil and cleaner for Stainless filters A18075 A18075 A18075 A18075 A18075 A1807506-098

Air Cleaners06NESS DERBY SUCKER AIR FILTER KITS• One of the coolest, simplest ideas for air filter kits today• This innovative hi-flow air filter accepts any 5-hole Twin Cam derbycover on the market• Each kit also includes a patented Ness Big Sucker backing plate forincredible performance and clean style• Available with standard red filter element or SS Stainless Steeljacketed filter element• Some styles are available as a complete kit that includes a popularNess designed derby cover• Optional pre-filter, also known as rain sock is available separately• XL Evolution Sportsters carburetor or Fuel Injected 1988 to presentuse Kit "E"• Evolution Big Twin carburetor models 1993 thru 1999 use kit "C"• Twin Cam Softail and Dyna 1999 to present carburetor or FuelInjected use kit "B"• FLH and FLT series carburetor models 1999 thru 2007 use kit "B"• FLH and FLT series Fuel Injected models 2002 thru 2007 use kit "B"• FLH and FLT series Fuel Injected models 1999 thru 2001 use kit "D"• FLH and FLT series Fuel Injected models 2008 to present with stockthrottle body use kit "A"• FLH and FLT series Fuel Injected models 2008 to present with 58mmthrottle body use kit "F"Derby-Sucker kits without cover Kit A Kit B Kit C Kit D Kit E Kit FStandard filter, chrome backing plate A18380 A18381 A18382 A18383 A18384 A18398Standard filter, black backing plate A18385 A18386 A18387 A18388 A18389 A18399Stainless filter, chrome backing plate A18370 A18371 A18372 A18373 A18374 A18396Stainless filter, black backing plate A18375 A18376 A18377 A18378 A18379 A18397Complete Derby-Sucker with Cover Kit A Kit B Kit C Kit D Kit E Kit FSS Stainless filter, billet black Deep Cut cover A18400 A18401 A18402 A18403 A18404 -SS Stainless filter, billet chrome Deep Cut cover A18405 A18406 A18407 A18408 A18409 -SS Stainless filter, billet black Engraved cover A18410 A18411 A18412 A18413 A18414 -SS Stainless filter, billet chrome Engraved cover A18415 A18416 A18417 A18418 A18419 -SS Stainless filter, billet black Scalloped cover A18420 A18421 A18422 A18423 A18424 -SS Stainless filter, billet chrome Scalloped cover A18425 A18426 A18427 A18428 A18429 -Accessories & Replacement filtersDerby Sucker hardware kit A18544 A18545 A18546 A18547 A18548 A18544Standard replacement filter A18301 A18303 A18303 A18305 A18303 A18301Filter oil & cleaner, red, for Standard filters A18076 A18076 A18076 A18076 A18076 A18076Stainless replacement filter A18300 A18302 A18302 A18304 A18302 A18300Filter oil & cleaner, clear, for Stainless filters A18075 A18075 A18075 A18075 A18075 A1807506-099

Air Cleaners06Fits all 1999 to present TwinCam models except 1999 thru2001 Touring models withMagneti Marelli EFI and2008 and later Touring modelswith throttle-by-wireA18922 Slot Track, chromeA18923 Slot Track, blackA18928 Deep Cut, chromeA18929 Deep Cut, blackA18934 Beveled, chromeA18935 Beveled, blackFits all 2008 to present Touringmodels with throttle-by-wireA18920 Slot Track, chromeA18921 Slot Track, blackA18926 Deep Cut, chromeA18927 Deep Cut, blackA18932 Beveled, chromeA18933 Beveled, blackReplacement partsA18938 Filter elementARLEN NESS INVERTED SERIESAIR CLEANERSThe Inverted Series air cleaners combine thepatented Big Sucker technology with aninverted filter top that maximizes airflow bypulling in air from the face of the air cleaner,as well as the traditional method of pullingair from the sides. Feature a pre-oiled,washable filter element and built-in radiusair inlet for maximum performance. AllInverted Series air cleaners are bolt-on andinclude all required mounting hardware andhidden breather technology.Fits all 1988 to present SportstermodelsA18924 Slot Track, chromeA18925 Slot Track, blackA18930 Deep Cut, chromeA18931 Deep Cut, blackA18936 Beveled, chromeA18937 Beveled, black"THE FACTORY" CAST AIRCLEANER FACE PLATEHand cast from brass or aluminum by "TheFactory" using traditional casting methods,this air cleaner face plate fits most 6"(15.2cm) diameter air cleaners with a centralmounting bolt, including our HP Series andArlen Ness Big Suckers. The design is areduced size copy from the sanitary sewercover found in Hollywood,Florida.Text on theface plate says; Diamond of the Gold Coast -City of Hollywood - Florida - Sanitary Sewer".Face plate comes, like almost any part from"The Factory", attractively packed in a trueOld Skool wooden box.735468 Brass Hollywood, FL air cleanerface plate735495 Aluminum Hollywood,FL air cleaner face plate06-100

Air CleanersFits stock Keihin CV carburetor equipped 1991 thru2006 Sportster and stock Delphi Fuel Injectionequipped 2007 to present SportsterArray Scallop752274 752286 Chrome752275 752287 Contrast Cut752277 752289 Platinum Cut752276 752288 Black OPSFits stock Keihin CV carburetor equipped 1993 thru1999 Evolution Big Twin and 1999 thru 2006 TwinCam, stock Delphi Fuel Injection equipped 2002 topresent Softail, 2002 to present Dyna and2002 thru 2007 TouringArray Scallop752266 752278 Chrome752267 752279 Contrast Cut752269 752281 Platinum Cut752268 752280 Black OPS06Fits 2008 to present Delphi Fuel Injection equippedTouring modelsArray Scallop752270 752282 Chrome752271 752283 Contrast Cut752273 752285 Platinum Cut752272 752284 Black OPSReplacement Parts752386 K&N Filter elementPM SCALLOP AND ARRAY AIR CLEANERSThe Scallop and Array Air Cleaners were inspired by PerformanceMachine's commitment to customizing.These clever pieces complementthe cylinder angle on Harleys and were designed to match up with allother Scallop and Array accessories from PM.They are lightweight andlow profile with a proprietary K&N High Flow air filter and PM's proveninternal crankcase breather system these air cleaners will maximizethe style and performance of your bike. Available in chrome, blackContrast Cut that shows bare machined aluminum cuts, black PlatinumCut that shows polished aluminum cuts, or PM's proprietary two-toneBlack OPS that matches perfectly with Harleys stock black engine finish.MULTI-LAYER BILLET AIR CLEANER ASSEMBLIESThese custom style air cleaner assemblies are machined from billetaluminum and then show chrome finished. The unique multi layereddesign makes for a very futuristic picture to provide that touch of classto your bike. Air cleaners come with a high performance foam typeelement. Ride your bike into the 22nd century with 6 different designerassemblies.An air cleaner mounting bracket must be ordered separately.Please select one from the list with adapter kits found at the Three-DActive air cleaners.A. 120128 Diamond style, chromeB. 120129 Maltese Cross style, chromeC. 120130 Ace style, chromeD. 120500 Skulled style, chromeE. 120501 Skulled style, blackF. 120131 Round style, chrome-. 120210 Replacement air filter element06-101

Air Cleaners06S&S STEALTH AIR CLEANERSEverybody likes to go fast, but not everybody likes to advertise. TheS&S Stealth air cleaner kits are for the rider who likes to go fast, butwants to be just a little bit sneaky. Get all the performance of the S&Sdesign,including the air directional "stinger" cone in the filter,and hideit under your stock Harley-Davidson air cleaner cover. The new S&SStealth air cleaner kit can be installed on Twin Cam big twins and pickup more power, using their stock air cleaner cover. Nobody will knowbecause it looks entirely stock.We're talking sleeper hog! All 1993 thru1999 Evolution big twins and 1991 to present Sportster models canget the same performance kick, but won't be able to use their stockcovers. Of course, there are always those who figure if you got it, youought to flaunt it. For those riders, we offer a line of stylish S&S aircleaner covers to go with the new Stealth air cleaners. The Airstreamcover was designed as an update of the same classic S&S teardropwith the advantage of offering increased air flow. However, it is not theonly cover option for the Stealth, as S&S is also offering severalminimalistic billet covers in a choice of black or chrome that leave theair filter element and back plate exposed for a high performance don'tmess with me look and a performance boost as well. One of the covers,the 'Muscle' uses miniature hood pins similar to those that held thehoods down on the muscle cars of the late Sixties and early Seventies,hence the design's name.The Stealth air cleaner is designed with theback plate as a bolt-on part with minimal fasteners and assemblyrequired. No shims to worry about, no breather lines to hassle with andinternal hardware that is locked in place so that it can't come looseand be ingested into the motor. Because S&S designed the stingersection of the air filter to be a separate piece from the element,it makesthe filter replacement much more affordable when the need comes tochange it.The element is washable though, and should normally neverneed to be replaced unless it is damaged.We suggest die-hards whodo longer trips in the rain to also order a rain cover.Note: S&S Stealth air cleaner kits may fit other covers using a 5/16"central mounting bolt.S&S Super Stock Stealth performance intake kits752153 Fits 1991 thru 2006 Sportsters with stock Keihin CVcarburetor and 2007 to present XL Sportsters with stockEFI752156 Fits 1991 thru 2003 Sportsters with S&S Super E orSuper G carburetor752150 Fits 1993 thru 1999 Evolution Big Twins with stockKeihin CV carburetor752154 Fits 1993 thru 1999 Evolution Big Twins with S&S SuperE or Super G carburetor752151 Fits 1999 to present Softail and Dyna with stock KeihinCV carburetor or Delphi Fuel Injection, 1999 thru2007 Touring models with stock CV carburetor and2002 thru 2007 Touring models with Delphi FuelInjection752155 Fits 1999 thru 2006 Twin Cam powered Softail, Dynaand Touring models with S&S Super E or Super Gcarburetor752152 Fits 2008 to present Touring models with Delphi FuelInjectionOptional air cleaner covers752163 Stealth Air Stream air cleaner coverOptional air cleaner covers752157 Chrome Dished Bobber billet air cleaner cover752158 Black Dished Bobber billet air cleaner cover06-102

Air Cleaners06Optional air cleaner covers752159 Chrome Domed Bobber billet air cleaner cover752160 Black Domed Bobber billet air cleaner coverOptional air cleaner covers752161 Chrome Muscle billet air cleaner cover752162 Black Muscle billet air cleaner coverReplacement Filter element752164 Standard replacement filter element752165 High Flow filter element, 1" (2.5cm) tallerOptional rain covers760422 Fits with standard filter element760423 Fits with ZPN752165 High Flow filter elementVORONOI HP VELOCITY STACKS WITH INTEGRATEDFILTERA new and exciting design from Zodiac are these Voronoi HP velocitystacks. Contrary to most other velocity stacks the Voronoi has a trueair filter element incorporated in the 4" (10cm) diameter throat.Consequently the Voronoi not only looks great and increases enginepower,it also prevents road grime and dirt from entering your expensiveengine.These velocity stacks are made from billet aluminum and CNCprecision cut, then hand polished and chromed or black anodized toperfection.The black version is then raw cut to enhance its appearance.Available in straight or aggresive looking "tilt forward" design thatcomes with a cast elbow in a matching chrome or black finish.Installation requires the separate purchase of an adapter bracket kitas listed below.120369 Chrome Voronoi velocity stack and air cleaner, straight120221 Chrome Voronoi velocity stack and air cleaner, tiltforward120371 Replacement chrome filter120370 Black Voronoi velocity stack and air cleaner, straight120222 Black Voronoi velocity stack and air cleaner, tilt forward120372 Replacement black filterAdapter kit for Voronoi Velocity Stacks120241 Chrome, fits 1988 thru 1991 stock CV carburetorequipped Sportster models120044 Chrome, fits 1992 thru 2006 stock CV carburetorequipped Sportster models234527 Chrome, fits 2007 to present stock Delphi FuelInjected Sportster models121143 Chrome, fits 1984 thru 1989 stock butterfly carburetorequipped Big Twin models120117 Chrome, fits 1990 to present stock CV carburetorequipped or Delphi Fuel Injected Big Twin and Twin Cammodels (except 1999 thru 2001 Marelli Fuel InjectedTouring models and 2008 to present Delphi Fuel InjectedTouring models)120238 Black, fits 1990 to present stock CV carburetor equippedor Delphi Fuel Injected Big Twin and Twin Cam models(except 1999 thru 2001 Marelli Fuel Injected Touringmodels and 2008 to present Delphi Fuel Injected Touringmodels)120185 Chrome, fits 2008 to present FLH & FLT series Touringmodels121230 Adapter spacer to install air cleaners designed for KeihinCV carburetor on 2008 to present Touring models, 1/2"(12mm) thick120242 Chrome adapter kit for use with S&S Super E andSuper G carburetors120289 Black adapter kit for use with S&S SUper E andSuper G carburetors06-103

Air Cleaners06PM MAX HP AIR CLEANERSThe Performance Machine MAX HP Air Cleaner isn't just another prettybolt-on accessory that lacks substance. The newest addition to PM'sair cleaner line-up features an innovative,conical shape for dramaticallyimproved knee clearance, an internal power cone design for smooth,laminar air flow, plus a high flow reusable air filter to give it life.Lightweight aluminum design, internal rubber breather tubes toeliminate oil leakage and easy installation all support the MAX HP'sstunning good looks. Made in the USA and available in chrome, blackContrast Cut that shows bare machined aluminum cuts, or PM'sproprietary two-tone Black OPS that matches perfectly with Harleysstock black engine finish.Fits stock Keihin CV carburetor equipped 1991 thru2006 Sportster and stock Delphi Fuel Injectionequipped 2007 to present Sportster752263 Chrome752264 Contrast Cut752265 Black OPSFits stock Keihin CV carburetor equipped 1993 thru1999 Evolution Big Twin and 1999 thru 2006 TwinCam, stock Delphi Fuel Injection equipped 2002 topresent Softail, 2002 to present Dyna and 2002 thru2007 Touring752257 Chrome752258 Contrast Cut752259 Black OPSFits 2008 to present Delphi Fuel Injection equippedTouring models752260 Chrome752261 Contrast Cut752262 Black OPSCYCLESMITHS BILLET AIR CLEANERSBillet aluminum air cleaner set-ups for clean looks and increasedperformance. Come complete with a genuine K&N filter element foryears and years of reliable service. Round and Teardrop style areavailable with a lustrous polished finish for most models.Finned versioncomes in chrome and is also available for 2008 to present Touringmodels.Fits all 1988-2006 Sportster, 1990-1999 EvolutionBig Twin and 1999-2006 Twin Cam with the stockKeihin CV carburetor, as well as 2007 to presentSportster, 1999 to present Softail and Dyna, and2002-2007 Touring models with the stock FuelInjection system. Installation on 1993-1999Evolution Big Twin requires the separate purchaseof the bracket kit ZPN 745483745472 Round, grooved745474 Round, smooth745476 Teardrop, grooved745478 Teardrop, smooth745481 Chrome finned745483 Bracket kit for 1993 thru 1999 Evolution Big TwinsFits all models with an S&S Super E or Super Gcarburetor745473 Round, grooved745475 Round, smooth745477 Teardrop, grooved745479 Teardrop, smooth745482 Chrome finnedFits 2008 to present Fuel Injected Touring models745480 Chrome finned06-104

Air CleanersCRIME SCENE CHOPPERS RAPIDE AIR CLEANERThe Rapide Air Cleaner is cast aluminum available in satin, chrome orblack.The Rapide measures approx. 9 1/2" (24cm) wide, 2 1/2" (6cm)deep and 5" (13cm) high. Air cleaners come with a standard andelement and installation instructions. Air cleaner features a threadedhole for a cylinder head support but this bracket must be customfabricated. Fits all Sportster, Big Twin and Twin Cam models with aKeihin CV, S&S Super E or Super G carburetor or Delphi Fuel Injection,except 2008 to present Touring.06743331 Satin body with polished accents and polished brass grill"THE FACTORY" CAST INTAKE COVERNot an air cleaner, but an intake cover designed for use on show bikes.Traditionally hand cast from brass or aluyminum by "The Factory" andavailable with or without cast-in "The Factory" logo. Fits all Sportster,Evolution Big Twin and Twin Cam models with stock Keihin CVcarburetor or Delphi Fuel Injection, except those on 2008 to presentTouring models. Can also be used on Mikuni HSR carburetors wheninstalled in conjunction with ZPN 236958 air cleaner adapter. Greatclassic looks, certainly in combination with other accessories from "TheFactory" found elsewhere in this catalog.Intake covers come,like almostany part from "The Factory",attractively packed in an exclusive woodenbox.735456 Cast brass, plain735478 Cast aluminum, plain735457 Cast brass with logo735479 Cast aluminum with logo743332 All chromeMIKUNI HSR TECH TIPAIR CLEANERS DESIGNED FOR THE STOCK KEIHINCV CARBURETOR AND/OR DELPHI FUELINJECTION (EXCEPT 2008 TO PRESENTTOURING MODELS) CAN ALSO BE USED WITHMIKUNI HSR 42, 45 AND 48 CARBURETORSWHEN A MIKUNI AIR CLEANER ADAPTER ANDAN AIR CLEANER TO CYLINDER HEAD SUPPORTBRACKET FOUND ELSWEHERE IN THIS CHAPTERARE USED.Replacement parts743339 Black powder coat with highlighted grill barsReplacement parts236958 Adapter for use on Mikuni HSR42 & HSR45743342 Filter element06-105

Air Cleaners06 CRIME SCENE CHOPPERS FIRST OFFENSE AIRCLEANERThe First Offense air cleaner has a cool Buck Rogers feel, with its bronzemesh backed, teardrop-shaped intake holes in the cast aluminum. Itmeasures approx. 10 1/2" (27cm) long, 4" (10cm) tall and 2 1/2"(6.4cm) deep. It comes complete with a skeletonized brushed stainlessbacking plate, stainless hardware and washable Uni-Filter foamelement. Fits all Sportster, Big Twin and Twin Cam models with a KeihinCV, S&S Super E or Super G carburetor or Delphi Fuel Injection, except2008 to present Touring.CRIME SCENE CHOPPERS SPEEDLINE AIR CLEANERThe Speedlines air cleaner is a knockout! It features Crime Scene'ssignature fins that taper into the body of the air cleaner, which justscreams "old school". Hand cast in aluminum, it measures approx.10 1/2" (27cm) long, 4" (10cm) tall and 2 1/2" (6.4cm) deep. Comescomplete with a skeletonized stainless backing plate,stainless hardwareand washable Uni-Filter foam element. Fits all Sportster, Big Twin andTwin Cam models with a Keihin CV, S&S Super E or Super G carburetoror Delphi Fuel Injection, except 2008 to present Touring.743325 Satin finish with highlight polished finish743326 Chrome743307 BlackReplacement parts743321 Filter element743318 Polished743319 Chrome743317 SatinReplacement parts743321 Filter elementMIKUNI HSR TECH TIPAIR CLEANERS DESIGNED FOR THE STOCK KEIHINCV CARBURETOR AND/OR DELPHI FUELINJECTION (EXCEPT 2008 TO PRESENTTOURING MODELS) CAN ALSO BE USED WITHMIKUNI HSR 42, 45 AND 48 CARBURETORSWHEN A MIKUNI AIR CLEANER ADAPTER ANDAN AIR CLEANER TO CYLINDER HEAD SUPPORTBRACKET FOUND ELSWEHERE IN THIS CHAPTERARE USED.06-106

Air Cleaner Accessories06AIR CLEANER & CARBURATOR SUPPORT BRACKETSSince 1986, new Harley-Davidson motorcycles have been manufactured with air cleaner backing plates that bolt directly to the cylinder heads.When you want to convert a custom air cleaner or Performance carburetor you need one of these brackets to mount it.We offer a complete line ofbrackets for Sportster,Twin Cam and Big Twin models.REF FITMENT INLET BREATHER DIMENSIONS DESCRIPTIONSTYLE BOLT SIZE A B C121144 Sportster 1986-1987 Early 5/16" 5 3/16" 1 37/64" 1 1/8" Support bracket232247 Sportster 1986-1987 Early 5/16" 5 3/16" 1 37/64" 1 1/8" Support bracket 121144 with mounting kitfor any filter to Mikuni carb120241 Sportster 1988-1990 Late 5/16" 5 3/16" 1 1/4" 1 1/8" Support bracket120044 Sportster 1991-2006 Late 1/2" UNC 5 3/16" 1 19/64" 1 1/8" Support bracket with complete crankcasebreather120240 Sportster 2007 to present Late 1/2" UNC 5 3/16" 1 1/8" 1 1/8" Support bracket234527 Sportster 2007 to present Late 1/2" UNC 5 3/16" 1 1/8" 1 1/8" Support bracket with complete crankcasebreather121210 Big Twin 1984-1989 Early 5/16" 5 15/16" 1 9/16" 1 5/16" Support bracket for Mikuni carb, hasprovision for mounting the idle adjuster121143 Big Twin 1984-1989 Early 5/16" 5 15/16" 1 9/16" 1 5/16" Support bracket232246 Big Twin 1984-1989 Early 5/16" 5 15/16" 1 9/16" 1 5/16" Support bracket 121143 with mounting kitfor any filter to Mikuni carb120041 Big Twin 1990-1991 Late 1/2" UNC 5 15/16" 1 9/16" 1 5/16" Support bracket120040 Big Twin 1993-1999 Late 1/2" UNC 5 15/16" 1 9/16" 1 5/16" Support bracket 120041 with completecrankcase breather kit120047 Big Twin 1993-1999 Late 1/2" UNC 5 15/16" 1 9/16" 1 5/16" Support bracket 120041 with completecrankcase breather kit, and breather bolts120117 Big Twin 1993-1999 Late 1/2" UNC 5 15/16" 1 9/16" 1 5/16" Chrome support bracket 120041 withcylinder head breather tube, and breatherbolts120238 Big Twin 1993-1999 Late 1/2" UNC 5 15/16" 1 9/16" 1 5/16" Black support bracket like 120041 withcylinder head breather tube, and breatherbolts120117 Twin Cam 1999 to present, Late 3/8" UNC 5 15/16" 1 9/16" 1 5/16" Chrome support bracket 120041 withexcept 2008 and latercylinder head breather tube, and breatherTouringbolts120238 Twin Cam 1999 to present, Late 3/8" UNC 5 15/16" 1 9/16" 1 5/16" Black support bracket like 120041 withexcept 2008 and latercylinder head breather tube, and breatherTouringbolts120184 FLH & FLT Touring models Large 3/8" UNC 5 15/16" 1 1/2" 1 3/8" Support bracket2008 to present Delphi120185 FLH & FLT Touring models Large 3/8" UNC 5 15/16" 1 1/2" 1 3/8" Support bracket with breather connections2008 to present Delphi and crankcase filter06-107

Air Filter Elements06ZIPPER'S MAXFLOW AIR CLEANER FOR STAGE IThis air cleaner kit is designed to be used on Twin Cam engines equippedwith H-D Screamin' Eagle Stage I air cleaner and the standard TwinCam oval "football" style cover. It includes a specially designed, 100%washable pleated fabric filter made from multiple layers of surgicalqualitycotton gauze material that traps the smallest dirt particles whileproviding dramatic flow increases.The element is 5/8" (1.6cm) higherthan the Screamin' Eagle element, providing 60% more filtering areathan the Stage I filter. The kit includes required longer mountinghardware and takes about 5 minutes to install. The difference isimmediately noticeable! It is not recommended to install it withdecorative air cleaner cover inserts, as the increased weight may causethe filter to deform. Can not be installed with the stock 2006-up CVOTouring model oval covers as these do not make 360 degree contactbetween the cover back and the rubber gasket.723248 Fits Screamin' Eagle Stage I filter equipped 1999 topresent Dyna, 2000 to present Softail and 2002 thru2007 Touring723249 Fits Screamin' Eagle Stage I filter equipped 2008 topresent TouringK&N HAMMER STREET INTAKE PERFORMANCE KITK&N's Hammer Street High-Flow Air Intake provides a good lookingappearance, offers increased airflow and delivers more horsepowerand torque by eliminating the stock air cleaner. The sturdy, customaluminum backing plate mounts directly to the throttle body via analuminum integrated, internal-run breather system.The intake systemcomes with a K&N Air Filter for high air flow and long service intervals.A durable mounting gasket is also included to help absorb vibration.The K&N High-Flow Air Filter is washable, reusable, pre-oiled and readyfor installation. The round chrome cover gives good looks whilepowering down the highway or at your local show.Fits all 1999 to present Twin Cam, except 2008 andlater Touring models733836 K&N Hammer Street intake performance kit733796 K&N Filter element only06-108