EN / ACS850-04 (1.1 to 45 kW) Hardware Manual - VAE ProSys sro

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16Operation principle and hardware description describes the drive module.Planning the cabinet assembly guides in planning the installation of the drive moduleinto a user-defined cabinet.Mechanical installation instructs how to place and mount the drive.Planning the electrical installation instructs on the motor and cable selection, theprotections and the cable routing.Electrical installation instructs on how to wire the drive.Installation checklist contains a list for checking the mechanical and electricalinstallation of the drive.Maintenance lists periodic maintenance actions along with work instructions.Technical data contains the technical specifications of the drive, e.g. the ratings,sizes and technical requirements, provisions for fulfilling the requirements for CEand other markings and warranty policy.Mains chokes details the optional mains chokes available for the drive.EMC filters details the EMC filtering options available for the drive.du/dt and common mode filtering lists the du/dt and common mode filtering optionsavailable for the drive.Resistor braking describes how to select, protect and wire braking resistors.Dimension drawings contains the dimensional drawings of the drive and connectedequipment.About this manual
17Installation and commissioning flowchartTaskIdentify the frame size of your drive: A, B, C or D.SeeDrive designation label or Technical data:Ratings (page 77)Plan the installation.Check the ambient conditions, ratings, requiredcooling air flow, input power connection, compatibilityof the motor, motor connection, and other technicaldata.Select the cables.Planning the cabinet assembly (page 27)Planning the electrical installation (page 39)Technical data (page 77)Option manual (if optional equipment isincluded)Unpack and check the units.Check that all necessary optional modules andequipment are present and correct.Only intact units may be started up.Mechanical installation: Contents of thepackage (page 33)If the converter has been non-operational formore than one year, the converter DC linkcapacitors need to be reformed. Ask ABB formore information.Check the installation site.Mechanical installation: Before installation(page 35)Technical data (page 77)Install the drive in a cabinet.Mechanical installation: Installation procedure(page 36)Route the cables.Planning the electrical installation: Routing thecables (page 46)Check the insulation of the supply cable, the motorand the motor cable, and the resistor cable (ifpresent).Electrical installation: Checking the insulation ofthe assembly (page 51)If the drive is about to be connected to an IT(ungrounded) system, disconnect the internalvaristors and EMC filters. Also note that using anEMC filter is not allowed in an IT (ungrounded]system.Safety instructions: Installation andmaintenance work (page 6)Electrical installation: Power cable connection(page 52)About this manual
Page 3: ACS850-04 Drive Modules1.1 to 45 kW
Page 6 and 7: 6Installation and maintenance workT
Page 9 and 10: 9Table of contentsSafety instructio
Page 12 and 13: 12Dimensions and weights . . . . .
Page 15: 15About this manualWhat this chapte
Page 19 and 20: 19Terms and abbreviationsTerm/Abbre
Page 21: 21Operation principle and hardware
Page 24 and 25: 24Power connections and control int
Page 26 and 27: 26Ordering informationFor a complet
Page 28 and 29: 28Main dimensions and free space re
Page 30 and 31: 30Air outletAir inletArrange the co
Page 32 and 33: 32Planning the cabinet assembly
Page 34 and 35: 34The box contains:• ACS850-04 dr
Page 36 and 37: 36Installation procedureDirect wall
Page 38 and 39: 38Mechanical installation
Page 40 and 41: 40• a circuit breaker suitable fo
Page 42 and 43: 42Safe Torque OffThe drive supports
Page 44 and 45: 44Alternative power cable typesPowe
Page 46 and 47: 46Selecting the control cablesIt is
Page 48 and 49: 48Planning the electrical installat
Page 50 and 51: 5021453Electrical installation
Page 52 and 53: 52Power cable connectionPower cable
Page 54 and 55: 5411. With frame size C or D, cut s
Page 56 and 57: 56Power cable connection - frame si
Page 58 and 59: 58Power cable connection - frame si
Page 60 and 61: 60Each drive has an independent DC
Page 62 and 63: 62Connecting the control cablesCont
Page 64 and 65: 64DI6 (XDI:6) as a thermistor input
Page 66 and 67:
66Grounding and routing the control
Page 68 and 69:
68Electrical installation
Page 70 and 71:
70CheckThe supply (input power) vol
Page 72 and 73:
72HeatsinkThe heatsink fins pick up
Page 74 and 75:
74Fan replacement (Frames C and D)T
Page 76 and 77:
76Maintenance
Page 78 and 79:
78Drive typeACS850-04…Nominal rat
Page 80 and 81:
80Dimensions and weightsSee also ch
Page 82 and 83:
82AC input (supply) connectionVolta
Page 84 and 85:
84Digital inputs/outputs DIO1and DI
Page 86 and 87:
86Ambient conditionsInstallation si
Page 88 and 89:
88CE markingA CE mark is attached t
Page 90 and 91:
90UL markingSee the type designatio
Page 92 and 93:
92Installation guidelines• If an
Page 94 and 95:
94Selection tableDrive typeACS850-0
Page 96 and 97:
96Mounting proceduresJFI-A1• Remo
Page 98 and 99:
98JFI-0x (Frames A…D, category C2
Page 100 and 101:
100Motor typeRandom-wound ABBM2__,
Page 102 and 103:
102du/dt and common mode filtering
Page 104 and 105:
104• The braking energy must not
Page 106 and 107:
106Braking circuit commissioningFor
Page 108 and 109:
108Frame size ADimension drawings
Page 110 and 111:
110Frame size CDimension drawings
Page 112 and 113:
112Mains chokes (type CHK-0x)689069
Page 114 and 115:
114JFI-B1Dimension drawings
Page 116 and 117:
116ParameterJFI-xx dimensionsFilter
Page 118 and 119:
118ParameterJBR-xx dimensionsResist
Page 120:
3AUA0000045496 REV D ENEFFECTIVE: 2
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EN / ACS850-04 (1.1 to 45 kW) Hardware Manual - VAE ProSys sro

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