EN / ACS850-04 (1.1 to 45 kW) Hardware Manual - VAE ProSys sro

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24Power connections and control interfacesThe diagram shows the power connections and control interfaces of the drive.Slot 1 / Slot 2FIO-01 (Digital I/Oextension)FIO-11 (Analog I/Oextension)FIO-21 (Digital/Analog I/Oextension)FEN-01 (Incremental [TTL]encoder interface)FEN-11 (Absolute encoderinterface)FEN-21 (Resolver interface)FEN-31 (Incremental [HTL]encoder interface)Note: No twoencoder/resolver interfacesof the same type can beconnected at a timeSlot 3 (Fieldbus adapter)FCAN-0x (CANopen)FDNA-0x (DeviceNet)FENA-0x (Ethernet/IP)FLON-01 (LONWORKS ® )FSCA-01 (Modbus)FPBA-0x (PROFIBUS DP)FxxFxxFxxxSlot 1Slot 2Slot 3Control unit (JCU)Memory unit (seepage 75)External power inputXPOW*Relay outputs (3 pcs) XRO1…324 V DC output XD24*Digital inputs (6 pcs)XDI*Digital input/outputs (2 pcs) XDIO*Analog inputsXAI*Analog outputsXAODrive-to-drive linkXD2DSafe Torque OffXSTOControl panel or PCFor more information on theseconnections, see page 62. Forspecifications, see page 83.*Programmable3-phase powersupplyPEL1L2L3PEU1V1W1Power unitBrakingchopperR-UDC+R+ UDC-U2V2W2M3 ~AC motorBraking resistor (optional)t°Operation principle and hardware description
25Type designationThe type designation contains information on the specifications and configuration ofthe drive. The first digits from left express the basic configuration (e.g. ACS850-04-04A8-5). The optional selections are given thereafter, preceded by + signs (e.g.+L501). The main selections are described below. Not all selections are necessarilyavailable for all types; refer to ACS850 Ordering Information, available on request.See also section Delivery check and drive module identification on page 35.SelectionAlternativesProduct seriesACS850 product seriesType 04 Drive module. When no options are selected: IP20 (UL Open Type), plainfront cover, no control panel, no mains choke (frames A and B), internalmains choke (frames C and D), no EMC filter, internal braking chopper,coated boards, Safe Torque Off, Standard Control Program, QuickInstallation Guide (multilingual), Quick Start-up Guide (multilingual), CDcontaining all manualsSizeRefer to Technical data: Ratings.Voltage range 5 380…480 V+ optionsFilters E... +E200: EMC filter, C3, 2nd Environment, Unrestricted (Earthed network)(External with frames A and B, internal with frames C and D)Control panel and frontcover optionsJ... +0C168: No drive module front cover, no control panel+J400: Control panel mounted on drive module front cover+J410: Control panel with door mounting platform kit including 3 m cable+J414: Control panel mounting platform on drive module (no controlpanel included)Fieldbus K... +K451: FDNA-01 DeviceNet adapter+K454: FPBA-01 PROFIBUS DP adapter+K457: FCAN-01 CANopen adapter+K466: FENA-01 Ethernet/IP adapter+K458: FSCA-01 Modbus adapterI/O extensions andfeedback interfacesL...+L500: FIO-11 analog I/O extension+L501: FIO-01 digital I/O extension+L502: FEN-31 HTL encoder interface+L516: FEN-21 resolver interface+L517: FEN-01 TTL encoder interface+L518: FEN-11 absolute encoder interface+L519: FIO-21 analog/digital I/O extensionPrograms N... +N697: Crane control programSpecialities P... +P904: Extended warrantyPrinted hardware andfirmware manuals inspecified language(English manuals may bedelivered even if anotherlanguage is selected)R...+R700: English+R701: German+R702: Italian+R703: Dutch+R704: Danish+R705: Swedish+R706: Finnish+R707: French+R708: Spanish+R709: Portuguese+R711: Russian+R712: Chinese+R714: Turkish00579470Operation principle and hardware description
Page 3: ACS850-04 Drive Modules1.1 to 45 kW
Page 6 and 7: 6Installation and maintenance workT
Page 9 and 10: 9Table of contentsSafety instructio
Page 12 and 13: 12Dimensions and weights . . . . .
Page 15 and 16: 15About this manualWhat this chapte
Page 17 and 18: 17Installation and commissioning fl
Page 19 and 20: 19Terms and abbreviationsTerm/Abbre
Page 21: 21Operation principle and hardware
Page 26 and 27: 26Ordering informationFor a complet
Page 28 and 29: 28Main dimensions and free space re
Page 30 and 31: 30Air outletAir inletArrange the co
Page 32 and 33: 32Planning the cabinet assembly
Page 34 and 35: 34The box contains:• ACS850-04 dr
Page 36 and 37: 36Installation procedureDirect wall
Page 38 and 39: 38Mechanical installation
Page 40 and 41: 40• a circuit breaker suitable fo
Page 42 and 43: 42Safe Torque OffThe drive supports
Page 44 and 45: 44Alternative power cable typesPowe
Page 46 and 47: 46Selecting the control cablesIt is
Page 48 and 49: 48Planning the electrical installat
Page 50 and 51: 5021453Electrical installation
Page 52 and 53: 52Power cable connectionPower cable
Page 54 and 55: 5411. With frame size C or D, cut s
Page 56 and 57: 56Power cable connection - frame si
Page 58 and 59: 58Power cable connection - frame si
Page 60 and 61: 60Each drive has an independent DC
Page 62 and 63: 62Connecting the control cablesCont
Page 64 and 65: 64DI6 (XDI:6) as a thermistor input
Page 66 and 67: 66Grounding and routing the control
Page 68 and 69: 68Electrical installation
Page 70 and 71: 70CheckThe supply (input power) vol
Page 72 and 73: 72HeatsinkThe heatsink fins pick up
Page 74 and 75:
74Fan replacement (Frames C and D)T
Page 76 and 77:
76Maintenance
Page 78 and 79:
78Drive typeACS850-04…Nominal rat
Page 80 and 81:
80Dimensions and weightsSee also ch
Page 82 and 83:
82AC input (supply) connectionVolta
Page 84 and 85:
84Digital inputs/outputs DIO1and DI
Page 86 and 87:
86Ambient conditionsInstallation si
Page 88 and 89:
88CE markingA CE mark is attached t
Page 90 and 91:
90UL markingSee the type designatio
Page 92 and 93:
92Installation guidelines• If an
Page 94 and 95:
94Selection tableDrive typeACS850-0
Page 96 and 97:
96Mounting proceduresJFI-A1• Remo
Page 98 and 99:
98JFI-0x (Frames A…D, category C2
Page 100 and 101:
100Motor typeRandom-wound ABBM2__,
Page 102 and 103:
102du/dt and common mode filtering
Page 104 and 105:
104• The braking energy must not
Page 106 and 107:
106Braking circuit commissioningFor
Page 108 and 109:
108Frame size ADimension drawings
Page 110 and 111:
110Frame size CDimension drawings
Page 112 and 113:
112Mains chokes (type CHK-0x)689069
Page 114 and 115:
114JFI-B1Dimension drawings
Page 116 and 117:
116ParameterJFI-xx dimensionsFilter
Page 118 and 119:
118ParameterJBR-xx dimensionsResist
Page 120:
3AUA0000045496 REV D ENEFFECTIVE: 2
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EN / ACS850-04 (1.1 to 45 kW) Hardware Manual - VAE ProSys sro

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