The Performance Edge - Yamaha-Racingparts.com

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Transmission AssemblyThe seal side should face outward (one sideseal bearing) and press in the bearing cup allthe way into the case until it touches bottom.Apply molybdenum oil to inside of diameter.After assembly, it should rotate smoothly.Apply molybdenum oil to the inside diameterand end. After assembly, it should rotatesmoothly.Apply molybdenum oil to teeth of spline.After assembly, it should slide smoothly.Points to be careful of the oil seal assemblyThe convex part on the oil seal should beput into the case groove vertically so thatthe oil seal does not fall over and is tightlyfit into the bearing cup of the bearing.(Apply grease to the lip.)Matching markMatching markThe seal side should face outward (oneside seal bearing) and assembled towardthe case right side edge.NOTE:• Always use a new circlip.• Do not mistake the washer and circlip directions.(See drawing below.)WasherWasherCirclip(Direction notapplicable)ShaftWasherGearShaftEdgePortion RPosition the center of the abutment jointof the circlip right with the spline threads.Detail of installation of washerMatching markMatching markWasherRotate washer so that its teeth meet axlesplineteeth on the axle, and then lock withwasher’s claw.Assemble washer with putting togethertheir matching mark.Detail of installation of circlipWasherEdgePortion RShaftDetail of installation of washer– 25 –
14. Gear, 5th Wheel Special (4C8-172E1-70)Parts ListNo. PART No. PART NAME Q'TY REMARKS1 4C8-172E1-70 GEAR, 5TH WHEEL 1SPECIALKit Axle MainGear 5th Wheel SpecialKit Gear 1st Wheel• When using only the 1st gear kit parts, change the 5th wheel to this part to use theremaining STD gear as it is.• The ratio of the 5th gear is the same as STD.• Select the 1st kit gear after referring to the speed table and the ratio table.– 26 –
Page 2: Introduction• Please understand t
Page 5 and 6: 2 Kit Parts2-1 Engine Parts1. Maint
Page 7 and 8: 3. Head-gasket, Cylinder GasketPart
Page 9 and 10: 5. High-lift CamshaftsParts ListNo.
Page 11 and 12: 7. Funnel Set (4C8-A4460-80)Parts L
Page 13 and 14: 8. Throttle Body Clamp Set (4C8-135
Page 15 and 16: - 12 -
Page 17 and 18: 11. Slipper Clutch Setting Set (4C8
Page 19 and 20: When installing the kit parts, the
Page 21 and 22: Parts ListNo. PART No. PART NAME Q'
Page 23 and 24: YZF-R1 Mission ratioGEAR PLAN Ratio
Page 25 and 26: YZF-R1 Speed ListEngine speed (rpm)
Page 27: 38363329282928273032313028293534212
Page 31 and 32: 16. Sprocket Nut Set (4C8-A7463-70)
Page 33 and 34: NOTE:• The rotor and starter clut
Page 35 and 36: 19. Cable Interface (13S-8533A-70)P
Page 37 and 38: Self-Diagnosis Functions• The ECU
Page 39 and 40: • The switch installed to the STD
Page 41 and 42: 2-2 Chassis Parts22. Oil Catcher Ta
Page 43 and 44: 23. Front Fork Spring SetParts List
Page 45 and 46: 25. Front Spare Wheel ASS’Y (4C8-
Page 47 and 48: 27. Throttle Set (4C8-C6300-70)Part
Page 49 and 50: 29. Tube Guide (5VY-26243-80)Parts
Page 51 and 52: EngineTo be tightened Part No. Part
Page 59 and 60: ChassisTo be tightened Part No. Par
Page 61 and 62: Tightening the Cylinder HeadTighten
Page 63 and 64: 4 Headlight Cord Wiring Diagram- 60
Page 65: Published by YAMAHA MOTOR ENGINEERI

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