The Performance Edge - Yamaha-Racingparts.com

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1 Engine SpecificationsSpec SB STDisplacement 998 cm 3 ←Bore/stroke 77.0 mm/53.6 mm ←Maximum engine speed 13,900 rpm ←(limiter controlled speed)Compression ratio 12.7:1 ←Valve timing (event angle)INTEXT110°110°105°105°Squish height 0.775 mm ←Clearance between valveand pistonINT1.28 10°←EXT2.58 10°←Valve (tappet) clearanceINTEXT0.11mm – 0.20 mm0.26mm – 0.30 mm←←– 1 –
2 Kit Parts2-1 Engine Parts1. Maintenance Set (4C8-MAINT-71)Parts ListNo. PART No. PART NAME Q’TY REMARKS° 1 4C8-11181-70 GASKET, CYLINDER 3 t=0.30 mmHEAD 1* 2 5VY-11351-00 GASKET, CYLINDER 1 3* 3 4C8-11603-00 PISTON RING SET 124 5VY-1165A-01 BOLT, CONNECTING ROD 24SPECIAL* 5 93450-18157 CIRCLIP 24* 6 3P6-12129-00 SEAL, VALVE STEM OIL 2 24 INT* 7 4SV-12119-00 SEAL, VALVE STEM OIL 24 EXT° 8 4C8-13414-70 GASKET, STRAINER 3 (ANTI STICK TYPE)* 9 2D1-15451-10 GSKT., CRANKCASE 3 ACMCOVER 1° 10 5VY-15461-70 GSKT., CRANKCASE 3 CLUTCH (ANTI STICK TYPE)COVER 2° 11 5VY-15456-70 GASKET, COVER 1 3 PICK UP (ANTI STICK TYPE)* 12 4C8-15462-00 GSKT., CRANKCASE 3 BREATHERCOVER 313 90215-30233 WASHER, TONGUED 3 SPROCKET* 14 93102-40330 SEAL, OIL 3 DRIVE AXLE* 15 90110-06164 BOLT, HEX. SOCKET 9 MAIN AXLE– 2 –
Page 2: Introduction• Please understand t
Page 7 and 8: 3. Head-gasket, Cylinder GasketPart
Page 9 and 10: 5. High-lift CamshaftsParts ListNo.
Page 11 and 12: 7. Funnel Set (4C8-A4460-80)Parts L
Page 13 and 14: 8. Throttle Body Clamp Set (4C8-135
Page 15 and 16: - 12 -
Page 17 and 18: 11. Slipper Clutch Setting Set (4C8
Page 19 and 20: When installing the kit parts, the
Page 21 and 22: Parts ListNo. PART No. PART NAME Q'
Page 23 and 24: YZF-R1 Mission ratioGEAR PLAN Ratio
Page 25 and 26: YZF-R1 Speed ListEngine speed (rpm)
Page 27 and 28: 38363329282928273032313028293534212
Page 29 and 30: 14. Gear, 5th Wheel Special (4C8-17
Page 31 and 32: 16. Sprocket Nut Set (4C8-A7463-70)
Page 33 and 34: NOTE:• The rotor and starter clut
Page 35 and 36: 19. Cable Interface (13S-8533A-70)P
Page 37 and 38: Self-Diagnosis Functions• The ECU
Page 39 and 40: • The switch installed to the STD
Page 41 and 42: 2-2 Chassis Parts22. Oil Catcher Ta
Page 43 and 44: 23. Front Fork Spring SetParts List
Page 45 and 46: 25. Front Spare Wheel ASS’Y (4C8-
Page 47 and 48: 27. Throttle Set (4C8-C6300-70)Part
Page 49 and 50: 29. Tube Guide (5VY-26243-80)Parts
Page 51 and 52: EngineTo be tightened Part No. Part
Page 53 and 54:
EngineTo be tightened Part No. Part
Page 55 and 56:
Page 57 and 58:
Page 59 and 60:
ChassisTo be tightened Part No. Par
Page 61 and 62:
Tightening the Cylinder HeadTighten
Page 63 and 64:
4 Headlight Cord Wiring Diagram- 60
Page 65:
Published by YAMAHA MOTOR ENGINEERI
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