e-Gladiator Acoustic Switch Data Sheet - Hawk Measurement

OverviewGladiator Acoustic Switch SeriesA Higher Level of PerformanceData SheetGladiatorAcoustic Switch SeriesNon-contact Self Cleaning Blocked Chute DetectionFor more information, please visit >www.hawkmeasure.com

OverviewGladiator Acoustic Switch SeriesAcoustic CleaningPrinciple of OperationThe Gladiator Acoustic Switch uses Acoustic Wave technology in a new Sender / Receiver form for blocked chute detection and anticollision for heavy machinery. The Gladiator Amplifier powers two AW Transducers which use special HAWK developed softwarewhere both units pulse and receive each others Acoustic echoes. When the path between the Transducers is blocked, the unitsimmediately detect the presence / absence change of the return signal and trigger a communications relay for indication or controlpurposes. The Transducers work both together and independently to detect pulse interference giving twice the application security.HAWK’s Acoustic Wave Transducers are self cleaning. The Acoustic Switch is designed for continuous operation in dusty, wetenvironments where other technologies fail. The power of each pulse (pressure wave) blows the water, moisture and build-up off theface of the diaphragm.Typical UsesPrimary Areas of Application• Blocked chute detection in wet or dry environments• Wet screen blocked chute detection• Nucleonic / tilt switch replacement• High level alarm / Low level alarm• Truck / machine detection(ROM bins, Primary Crusher Dump Pockets)• Sewage sludge handling• Point level switch.FunctionThe Gladiator Acoustic Switch can be used for blockagedetection, barrier detection, machine detection / protectionand point level measurement, and detection of objects ormaterial between two points.• Brewing• Cement• Chemical• Fertilizer• Food & Beverage• Glass• Mining & Metals• Packaging• Paper• Pharmaceutical• Plastics• Refining• Sugar• Water & Wastewater• Sewage Sludge• Power Generation (coal fired).Features• No contact with the product required• Self cleaning transducers• Heavy duty titanium version available• Designed for dusty, wet environments• LCD setup / diagnostics on remote amplifier• Simple ‘1-minute’ setup• 2 Relay outputs• Adjustable ON and OFF delays• Remote 3G connection option & support• Remote amplifier to sensor separation up to500 meters (1640 ft).2

REDBLACKBLUEWHITETRANSDUCER 1WHITEBLUEBLACKREDOverview Typical ApplicationsGladiator Acoustic Switch SeriesOverviewCALRUNAMPLIFIERREDBLACKBLUEWHITETRANSDUCER 2Our on-ongoing commitment is to provideIndustry Leading Technology andCost Effective Solutions.Wet ScreensBlocked Chute Detection -Water SpraysROM Bins Blocked Chute Detection - Wet / Dry Product / Truck Detection / Water Sprays3

REDBLACKBLUEWHITETRANSDUCER 1WHITEBLUEBLACKREDREDBLACKBLUEWHITETRANSDUCER 1WHITEBLUEBLACKREDOverview Typical ApplicationsGladiator Acoustic Switch SeriesOverviewProcess Protection - Blocked ChuteBulk Solids• Material flow blockage detection• Designed for wet & dusty environments• Self cleaning Transducers dislodge & prevent build up• Heavy duty Titanium version for product impact resistance• Apron Feeder• Reclaim conveyor blocked• Chute• Jam protection• Slurry• Sludge product• Stockpile detection.AMPLIFIERCALRUNCALRUNAMPLIFIERREDBLACKBLUEWHITETRANSDUCER 2REDBLACKBLUEWHITETRANSDUCER 24

Overview DimensionsGladiator Acoustic Switch SeriesOverviewRemote Amplifier111.5 mm (4.4”)192.5 mm (7.6”)174 mm (6.9”)78 mm (3.1”)14 mm (0.6”)30.7 mm (1.2”)7.5 mm (0.3”)192.5 mm (7.6”)147 mm (5.8”)108 mm (4.3”)190 mm (7.5”)107 mm (4.2”)190 mm (7.5”)167.5 mm (6.6”)141.5 mm (5.6”)131.5 mm (5.2”)16.230.033.029.029.033.020.2182.5 mm (7.2”)50 mm (2”)74 mm (2.9”)4 mm (0.2”)147 mm (5.8”)158 mm (6.2”)182.5 mm (7.2”)Remote TransducerHawkAWRT-JB Junction Box DimensionsAWRT-JB Junction Box15kHzOpenClosed (side)REDBLKBLUEWHITAMP TX1 TX2REDBLKBLUEWHITREDBLKBLUEWHIT87mm350mm13.8”350mm13.8”UHMWSleeveBottomwith O-ring8mmTop170mm150mm75mm 3”100.00mm102.00mm4mm60mm80mmSee ‘blocked chute mounting’for sleeve dimensionsPipewith4” ANSIinterfaceLocking Ring3 x M20 x 1.5or 3/4” NPT adaptorHAWK FA4A-4 Flange95mm4” ANSI FLANGESTANDARD 4” ANSI FLANGE DIMENSIONSSIZE4”FLANGE A (PCD) B (OD)TYPE mm in. mm in.C (ID)mm in.D (Hole)mm in.FA4A 190.5 7.5 228 9.0 100 4 19 0.75C*A BC* Interior diameter does not include HAWK’sthreaded decoupled connection flangeD5

Overview WiringGladiator Acoustic Switch SeriesOverviewSystem ComponentsAmplifierJunction BoxAcoustic Switch 15kHz Remote Transducers withUHMW flush mount sleeveREDSLAVE INBLACKBLUEWHITEREDBLACKBLUEWHITEREDBLACKCALRUNMASTER OUTBLUETEST INWHITEREDBLACKBLUEWHITEREDBLACKBLUEWHITEREDBLACKBLUEWHITETransducerGladiator Remote Amplifier WiringBlocked Chute MountingTransducerRELAY 1NCCOMNORELAY 2NCCOMNOUHMWSleevewith O-ring16 17 18 19 20 21 22 23 24 25 26 27 28 29 30Is1 2 3 4 5 6 7 8 9 10 11 12 13 14 15+ –4-20mA (N/A)REDBLACKBLUEWHITEBA–+NSENSOR COMMS DC-In AC-In*L1Relay 1 - Output RelayRelay 2 - FailSafe Relay100.00mm102.00mmPipewith4” ANSIinterfaceLocking Ring4” ANSI FLANGEUse long nose pliers toextract terminalsConnect colour to colourSIZE4”STANDARD 4” ANSI FLANGE DIMENSIONSFLANGE A (PCD) B (OD)TYPE mm in. mm in.95mmPipe Specification4-00” Z40 ID100-102mm Black PipeC (ID)mm in.D (Hole)mm in.FA4A 190.5 7.5 228 9.0 100 4 19 0.75C*A BREDBLACKBLUEWHITEAMPLIFIERREDBLACKBLUEWHITEREDBLACKBLUEWHITETRANSDUCER 1 TRANSDUCER 2AWRT-JB-01 Junction BoxMinimum RangeC* Interior diameter does not include HAWK’sthreaded decoupled connection flangeDMin. 400mm6

Overview Part NumberingGladiator Acoustic Switch SeriesOverviewRemote AmplifierGSA Remote Gladiator System AmplifierHousingS Standard polycarbonate electronics housingPower SupplyB 12-30 VDCC 30-48VDC and 48-90VACU 12-30VDC and 90-260VACOutput OptionsS Switch. 1 level relay, 1 failsafe relay,with ModbusOther OptionsA22 ATEX Grp II Cat 3 GD T85°CIP67 Tamb -40°C to 70°CGSA S U SJunction BoxAWRT-JB-01AWRT-JB-06AWRT-JB-06HAWK multi purpose junction box for dualtransducer applicationsHAWK multi purpose junction box for dualtransducer applications with 6m cableMounting FlangeConnection CableFA4A-4FA4A-4HAWK 4” ANSI flange with decoupledconnection flange for acoustic switch sleeveBelden 3084ABelden 3082AContact HAWK for length availability & priceRemote TransducerAWRT Acoustic Wave Remote Transducer15 15kHz for applications with heavy duty self cleaning requirementsTransducer Diaphragm / Sleeve MaterialT Teflon / UHMW (applications suitable for Teflon (no sensor face wear))Y Titanium face / UHMW (applications with possible sensor face wear eg crushers)Transducer Housing Material4 PolypropyleneThread Standards for End capX Not AvailableMounting ThreadX 15kHz - GAWSLV-3-X sleeve mounted (3.5” BSP thread to suit FA4A-4 flange)Approval StandardX Not RequiredA22 ATEX Grp II Cat 3 GD T85°C IP67 Tamb -40°C to 70°CConnectionC IP68 Sealed unit with cableCable Length15 15m cable (standard)30 30m cableAccessoriesX UHMW sleeveSoftware OptionsAS Gladiator Acoustic SwitchAWRT 15 Y 4 X X X C 15 X ASHazardous area approvals and intrinsically safe options available, contact your local distributor or head sales officefor further information.7

Overview SpecificationsGladiator Acoustic Switch SeriesOverviewOperating Voltage• 12-30VDC (residual ripple no greater than 100mV)• 90-260VAC• 30-48VDC.Power Consumption•