Guidelines for care & Use of Dry Solvent Stills [Example]
Guidelines for care & Use of Dry Solvent Stills [Example]
Guidelines for care & Use of Dry Solvent Stills [Example]
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Wake Forest University<br />
Chemistry Department, Salem Hall<br />
CHEMICAL HYGIENE PLAN<br />
AND<br />
SAFETY MANUAL<br />
Date <strong>of</strong> Last Revision: June 13, 2007<br />
List <strong>of</strong> Contributors<br />
Michelle Adkins [WFU Environmental Health and Safety(EHS) Director], Dr. Rebecca Alexander (Chemistry Department),<br />
Dr. Uli Bierbach (Chemistry Department), Dr. Christa Colyer (Chemistry Department), Scott Frazier [WFU Assistant<br />
Environmental Health and Safety (EHS) Director], Dr. Willie Hinze (Chemistry Department), Dr. Paul Jones (Chemistry<br />
Department), Dr. Bruce King (Chemistry Department), Dr. Dilip Kondepudi (Chemistry Department), Dr. Abdu Lachgar<br />
(Chemistry Department), Dr. Ronald N<strong>of</strong>tle (Chemistry Department), Dr. Robert Sw<strong>of</strong><strong>for</strong>d, (Chemistry Department),<br />
Michael Thompson (Lab Manager, Chemistry Department), Dr. Suzanne Tobey, (Chemistry Department), Dr. Mark<br />
Welker, (Chemistry Department), and various graduate students <strong>of</strong> the Chemistry Department
I. INTRODUCTION ..................................................................................................................................... 5<br />
II. TELEPHONE #S OF EMERGENCY PERSONNEL / EMERGENCY FACILITIES ...................... 7<br />
A. HAZARDOUS CHEMICALS EMERGENCY AND INFORMATION PHONE #S ........................................................ 8<br />
B. EMERGENCY EXIT PLAN FOR ALL SALEM HALL LABORATORIES ................................................................ 9<br />
III. THE CHEMICAL HYGIENE PLAN FOR EACH LABORATORY IN SALEM HALL ............. 10<br />
A. EMERGENCY TELEPHONE NUMBERS OF LAB SUPERVISORS AND LAB WORKERS ...................................... 11<br />
1. Dr. Alexander – Lab Room #108B ..................................................................................................... 12<br />
2. Dr. Bierbach – Lab Room #107 ......................................................................................................... 13<br />
3. Dr. Brown – Lab Room # 114 ............................................................................................................ 14<br />
4. Dr. Buchmueller – Lab Room #1 ........................................................................................................ 15<br />
5. Dr. Colyer – Lab Room #114 ............................................................................................................. 16<br />
6. Dr. Hinze – Lab Room #109 ............................................................................................................... 17<br />
7. Dr. Brad Jones – Lab Room #118 ...................................................................................................... 18<br />
8. Dr. Paul Jones – Lab Room #113 ...................................................................................................... 19<br />
9. Dr. Bruce King – Lab Room #17 and 18 ............................................................................................ 20<br />
10. Dr. Kondepudi – Lab Room #5 ........................................................................................................ 21<br />
11. Dr. Lachgar – Lab Room #6 .............................................................................................................. 22<br />
12. Dr. N<strong>of</strong>tle – Lab Room #117 .............................................................................................................. 23<br />
13. Dr. Sw<strong>of</strong><strong>for</strong>d – Lab Room #7 .............................................................................................................. 24<br />
14. Dr. Tobey – Room # 2 ........................................................................................................................ 25<br />
15. Dr. Welker – Lab Room #s 13 and 18 ................................................................................................ 26<br />
16. Undergraduate – Lab Room #s 7, 101, 102, 103, 104, 105, 106 and 111 ......................................... 27<br />
B. GENERAL SAFETY PROCEDURES ............................................................................................................... 28<br />
1. BASIC SAFETY RULES FOR ALL UNDERGRADUATE LABORATORIES ....................................... 28<br />
2. Cleanliness in the Research Laboratory ............................................................................................... 31<br />
3. Housekeeping <strong>for</strong> All Labs ................................................................................................................... 33<br />
4. Eyewash Fountains and Safety Showers .............................................................................................. 34<br />
5. Lab Fires and <strong>Use</strong> <strong>of</strong> Fire Extinguishers ............................................................................................. 36<br />
C. PROCEDURES FOR HANDLING HAZARDOUS CHEMICAL WASTE ................................................................. 38<br />
D. PROTECTIVE DEVICES, EQUIPMENT, AND APPAREL .................................................................................. 50<br />
1. Personal Protective Equipment: Eyewear ........................................................................................... 50<br />
2. Personal Protective Equipment: Lab Coats and Gloves ..................................................................... 51<br />
3. VENTILATION AND PROPER USE OF HOODS ............................................................................... 53<br />
4. Chemical Storage in Research Labs ..................................................................................................... 61<br />
E. LABORATORY OPERATIONS WHICH REQUIRE PRIOR APPROVAL FROM CHEMISTRY DEPARTMENT<br />
INSTRUCTORS ................................................................................................................................................. 63<br />
F. PROVISIONS FOR ADDITIONAL PROTECTION WHEN WORKING WITH PARTICULARLY HAZARDOUS<br />
CHEMICALS .................................................................................................................................................... 65<br />
2. INIMICAL CHEMICALS: RULES OF ENGAGEMENT ..................................................................... 66<br />
G. SPECIFIC PROCEDURES FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE ................................................... 67<br />
1. Dr. Alexander – Lab Room #108 ........................................................................................................ 68<br />
2. Dr. Bierbach – Lab Room #107 ......................................................................................................... 69<br />
3. Dr. Brown – Lab Room #14 ............................................................................................................... 71<br />
4. Dr. Buchmueller – Lab Room #1 ........................................................................................................ 74<br />
5. Dr. Colyer – Lab Room # 114 ............................................................................................................ 75<br />
6. Dr. Hinze – Lab Room # 109 .............................................................................................................. 77<br />
7. Dr. Brad Jones – Lab Room # 118 ..................................................................................................... 78<br />
8. Dr. Paul Jones – Lab Room # 14 ....................................................................................................... 79<br />
9. Dr. Bruce King – Lab Room # 17 ....................................................................................................... 80<br />
10. Dr. Kondepudi – Lab Room # 5 ....................................................................................................... 81<br />
ii
11. Dr. Lachgar – Lab Room # 6 ............................................................................................................. 82<br />
12. Dr. N<strong>of</strong>tle – Lab Room # 118 ............................................................................................................. 84<br />
13. Dr. Sw<strong>of</strong><strong>for</strong>d – Lab Room # 1 ............................................................................................................. 85<br />
14. Dr. Tobey – Lab Room # 2 ................................................................................................................. 86<br />
15. Dr. Welker – Lab Room # 13 .............................................................................................................. 89<br />
16. Undergraduate – Lab Rooms # 7, 101, 102, 103, 104, 105, 106, 111 ............................................... 90<br />
H. SPECIFIC DECONTAMINATION PROCEDURES FOR EQUIPMENT AND BENCH TOP SURFACES WHICH HAVE<br />
COME INTO CONTACT WITH HIGHLY TOXIC WASTE ........................................................................................ 91<br />
1. Dr. Alexander – Lab Room # 108 ....................................................................................................... 94<br />
2. Dr. Bierbach – Lab Room # 107 ........................................................................................................ 95<br />
3. Dr. Brown – Lab Room # 14 .............................................................................................................. 96<br />
4. Dr. Buchmueller – Lab Room # 1 ....................................................................................................... 97<br />
5. Dr. Colyer – Lab Room # 114 ............................................................................................................ 98<br />
6. Dr. Hinze – Lab Room # 109 .............................................................................................................. 99<br />
7. Dr. Brad Jones – Lab Room # 118 ................................................................................................... 100<br />
8. Dr. Paul Jones – Lab Room # 14 ..................................................................................................... 101<br />
9. Dr. Bruce King – Lab Room # 17 ..................................................................................................... 102<br />
10. Dr. Kondepudi – Lab Room # 5 ..................................................................................................... 103<br />
11. Dr. Lachgar – Lab Room # 6 ........................................................................................................... 104<br />
12. Dr. N<strong>of</strong>tle – Lab Room # 117 ........................................................................................................... 105<br />
13. Dr. Sw<strong>of</strong><strong>for</strong>d – Lab Room # 1 ........................................................................................................... 106<br />
14. Dr. Tobey – Lab Room # 2 ............................................................................................................... 107<br />
15. Dr. Welker – Lab Room # 13 and 18 ................................................................................................ 108<br />
16. Undergraduate Lab Rooms # 7, 101, 102, 103, 104, 105, 106, 111 ................................................ 109<br />
I. LABORATORY AND FUME HOOD INSPECTIONS ......................................................................................... 110<br />
1. Laboratory Inspection Form .............................................................................................................. 111<br />
J. LABORATORY EMERGENCIES .................................................................................................................... 112<br />
1. Emergency Procedure and First Aid Overview ................................................................................... 112<br />
2. Chemical Fire and Large Building Fire Emergency Procedures: ..................................................... 113<br />
3. Chemical Spills ................................................................................................................................... 114<br />
K. PROVISIONS FOR MEDICAL EXAMS, CONSULTATION & EXPOSURE ASSESSMENTS ..................................... 117<br />
1. A Guide to OSHA Air Concentration Acronyms ................................................................................. 117<br />
2. Air Monitoring .................................................................................................................................... 118<br />
3. Medical Monitoring ............................................................................................................................ 119<br />
4. In<strong>for</strong>mation Regarding Student First Aid and Medical Insurance ..................................................... 120<br />
5. Worker’s Compensation Procedures and Reporting In<strong>for</strong>mation ...................................................... 121<br />
6. Accident and Chemical Exposure Assessment Report ........................................................................ 122<br />
L. STANDARD OPERATING PROCEDURES (SOPS) FOR WORKING WITH HAZARDOUS CHEMICALS................. 123<br />
1. Sources <strong>of</strong> Chemical Risk Assessment In<strong>for</strong>mation <strong>for</strong> SOPs ............................................................. 123<br />
2. Summary <strong>of</strong> Regulated Chemicals Covered by this CHP ................................................................... 125<br />
3. An Introduction to Standard Operating Procedure (SOPs) ............................................................... 126<br />
4. SOPs <strong>for</strong> all laboratories <strong>of</strong> Salem Hall ............................................................................................. 127<br />
5. Laboratory Specific SOPs .................................................................................................................. 140<br />
IV. TRAINING .......................................................................................................................................... 149<br />
A. INTRODUCTION TO TRAINING .................................................................................................................. 150<br />
B. CHEMICAL HYGIENE PLAN (CHP) FOR FRESHMAN CHEMISTRY LABS .................................................... 151<br />
1. Additional Safety In<strong>for</strong>mation, Chemistry Lab 108L and 111L.......................................................... 152<br />
2. HMIS / NFPA Chemical Hazard Ratings on Departmental MSDS Sheets ......................................... 153<br />
3. HMIS and MSDS Clarifications ......................................................................................................... 154<br />
4. INTERPRETING CHEMICAL HAZARD HMIS RATINGS ................................................................ 155<br />
5. SOME HMIS RATINGS FOR COMMON CHEMICALS .................................................................... 156<br />
6. Summary <strong>of</strong> HMIS Ratings ................................................................................................................. 157<br />
7. Hazard Communication Training Log Form ....................................................................................... 159<br />
C. CHEMICAL HYGIENE PLAN (CHP) FOR ORGANIC CHEMISTRY LABS ....................................................... 160<br />
1. Health Hazards <strong>of</strong> Some Common Chemicals .................................................................................... 164<br />
iii
D. TRAINING FOR GRADUATE STUDENTS, POST-DOCTORATES, AND RESEARCH UNDERGRADUATES .......... 168<br />
1. Certification <strong>of</strong> Safety Training Form <strong>for</strong> Graduate Students, Post-Graduates, and Summer School<br />
Undergraduate Research Students .......................................................................................................... 169<br />
2. Yearly Announcement <strong>of</strong> Gas Cylinder Safety and New Graduate Student Safety Review ................ 170<br />
3. Summer School Safety Training Announcement <strong>for</strong> Research Undergrads: ...................................... 171<br />
4. New Graduate Student and new Undergraduate Research Student Safety Orientation Announcement,<br />
in August <strong>of</strong> each year: ............................................................................................................................ 172<br />
V. CHEMISTRY DEPARTMENT PURCHASE ORDER REQUEST SYSTEM .............................. 173<br />
VI. PURCHASING PROCEDURE FOR DEA CONTROLLED SUBSTANCES ............................... 182<br />
VII. ALCOHOL DISPENSING PROCEDURE..................................................................................... 183<br />
VIII. OSHA/EPA INSPECTION PROCEDURE FOR SALEM HALL ............................................... 183<br />
IX. CHEMICAL INVENTORIES ............................................................................................................ 184<br />
A. INVENTORY OF ALL CHEMICALS AND MSDS SHEETS IN THE CHEMISTRY DEPARTMENT ........................ 184<br />
B. INSTRUCTIONS FOR THE USE OF THE ONLINE INVENTORY SYSTEM ......................................................... 185<br />
C. GENERAL INFORMATION FOR USERS ....................................................................................................... 187<br />
D. INDIVIDUAL CHEMICAL INVENTORIES OF THE CHEMISTRY DEPARTMENT, SALEM HALL: ....................... 188<br />
iv
I. INTRODUCTION<br />
A hardcopy <strong>of</strong> this Chemical Hygiene Plan and Safety Manual will be kept in the Chemistry<br />
Department Stockroom, Room 110, near the MSDS sheet collection, <strong>for</strong> your reference. Individual lab<br />
copies <strong>of</strong> the National Research Council’s Prudent Practices in the Laboratory, 2nd edition. Washington,<br />
D.C.: National Academy Press, 1995, hereinafter referred to as Prudent Practices, 2nd edition, will be<br />
kept in each research Lab as well as the stockroom. View the online Chemical Hygiene Plan and Safety<br />
Manual from the University Web site at http://www.wfu.edu/chem/cheminventory/index.html ,<br />
Throughout this manual, you will find specific references to suggested reading <strong>of</strong> certain sections<br />
<strong>of</strong> Prudent Practices, 2nd edition (indicated in boldface type throughout).<br />
You are REQUIRED to read OSHA’s “Laboratory Standard”, a copy <strong>of</strong> which is located in<br />
Appendix A on pages 219-225 <strong>of</strong> that monograph (or at the internet site http://www.oshaslc.gov/OshStd_data/1910_1450.html).<br />
This is a reprint <strong>of</strong> the most recent governmental regulation<br />
governing all chemical laboratories under US jurisdiction. Upon graduation and exposure to any workplace<br />
laboratory in the country you will soon discover that companies and institutions will appreciate spending<br />
less time training new employees in their particular CHP as a direct result <strong>of</strong> your having read and<br />
understood the present one.<br />
This document was prepared in a Workbook <strong>for</strong>mat, with the help and assistance <strong>of</strong> students, staff,<br />
and Faculty personnel within the Chemistry and Physics departments. All sections in black type in this<br />
manual are meant to be read by all Lab workers in this building. All sections in red type are presented only<br />
as an elaboration <strong>of</strong> the Laws presently governing Laboratory work involving the use <strong>of</strong> chemicals. They<br />
need not be read by anyone other than WFU Safety staff members involved with interpreting OSHA Laws<br />
and as guidelines <strong>for</strong> interested Faculty members and students. For example, it is not necessary to read the<br />
chapter titled “Emergency Telephone numbers <strong>of</strong> Lab Supervisors and Lab Workers”. Likewise, the<br />
chapter titled “Summary <strong>of</strong> Regulated Chemicals Covered by this SOP (Standard Operating Procedure)” is<br />
meant only <strong>for</strong> WFU Safety Personnel and interested Faculty members wishing to review what the Law<br />
stipulates in a particular situation<br />
Also, it is not necessarily important to read all SOPs in the chapter titled “Laboratory Specific<br />
SOPs (Standard Operating Procedures)”. Please read only the SOPs (Standard Operating Procedures)<br />
which apply to your particular Research Laboratory.<br />
The following Safety Record-keeping <strong>for</strong>ms will be filled out and recorded by the Chemistry<br />
Department’s Laboratory Manager, Chemistry Department Faculty members, Graduate Students, qualified<br />
Undergraduate stockroom personnel, Physical Facilities personnel, or Mr. Scott Frazier [WFU Assistant<br />
Environmental Health and Safety (EHS) Director] (phone #758-4329, or 758-4224) or Michelle Adkins,<br />
CHMM, Wake Forest University Director <strong>of</strong> Environmental Health and Safety: adkinsmm@wfu.edu,<br />
phone: 336-758-5385, cell: 336-480-8480, fax: 336-758-3088).<br />
The particular Safety Record-Keeping Forms and their storage locations in the Chemistry<br />
Department or elsewhere are listed below. Generally, the <strong>for</strong>ms will be kept in the Chemistry Stockroom,<br />
room #110, in the top two file drawers <strong>of</strong> the tan colored OSHA file storage cabinet, next to the side-room<br />
#110D. If any particular <strong>for</strong>m is kept elsewhere in the building or with the WFU Environmental Health and<br />
Safety Department, its location will be listed below.<br />
Spare Keys to the Chemistry Department‟s OSHA drawer are kept with the WFU Environmental<br />
Health and Safety Department, c/o Mr. Scott Frazier or Ms. Michelle Adkins.<br />
� Eyewash Fountain and Safety Shower Inspections, Physical Facilities, c/o Scott Frazier<br />
� Fume Hood Air-Flow Inspections, Physical Facilities, c/o Scott Frazier<br />
� Filled out Accident and Chemical Exposure Assessment Report <strong>for</strong>ms, OSHA drawer, Chemistry<br />
Department Stockroom # 110<br />
� Sophomore Chemistry Lab 221L Safety Quizzes, OSHA drawer, Chemistry Department<br />
Stockroom # 110<br />
5
� Freshman Chemistry Lab Safety Agreement Forms, room #8A, wooden storage cabinets in back <strong>of</strong><br />
room<br />
� WFU Hazard Communication Training Log – signature <strong>for</strong>ms, OSHA drawer, Chemistry<br />
Department Stockroom # 110<br />
� Signed “Basic Safety Rules For All Undergraduate Labs” Forms, room #8A, wooden storage<br />
cabinets in back <strong>of</strong> room<br />
� Signed “Certification <strong>of</strong> Safety Training <strong>for</strong> Graduate Students” Forms, OSHA drawer, Chemistry<br />
Department Stockroom # 110<br />
� Alcohol <strong>Use</strong> Logbooks, over the 200 pro<strong>of</strong> alcohol containers, locked <strong>Solvent</strong> room # 20, Loading<br />
Dock area<br />
� Yearly Bureau <strong>of</strong> Alcohol, Tobacco, and Firearms “Special Tax Stamp” receipt <strong>for</strong> Chemistry<br />
Department (and rest <strong>of</strong> Reynolda Campus), locked <strong>Solvent</strong> room # 20, Loading Dock area, near<br />
the 5 gallon size containers 190 Pro<strong>of</strong> alcohol<br />
� Filled Out “Weekly Hazardous Waste Storage Area Inspection” Forms, in locked <strong>Solvent</strong> Room #<br />
20, Loading Dock area, near the 55 gallon Hazardous Waste <strong>Solvent</strong> drums<br />
� Logbook <strong>for</strong> 55-Gallon <strong>Solvent</strong> Hazardous Waste Drum in locked <strong>Solvent</strong> Room #20, Loading<br />
dock area, on top <strong>of</strong> the spare 55 gallon waste solvent drum<br />
� All WFU Chemical Waste records, including copies <strong>of</strong> manifests and records having to do with<br />
chemical waste companies, c/o Scott Frazier [WFU Assistant Environmental Health and<br />
Safety (EHS) Director], campus phone number 758-4329, cell phone # 336-782-6107, and<br />
Copies <strong>of</strong> the Waste Company‟s Packing Slip listing <strong>of</strong> all waste chemicals collected from the<br />
Chemistry Department are kept by the Chemistry Department laboratory manager in the top drawer<br />
<strong>of</strong> the OSHA file cabinet, Chemistry Department Stockroom # 110<br />
� All original WFU Chemical Waste records, including Hazardous Chemical Waste Manifests and<br />
records having to do with chemical waste companies, at the WFI , c/o Scott Frazier [WFU<br />
Assistant Environmental Health and Safety (EHS) Director], campus phone number 758-<br />
4329, cell phone # 336-782-6107. The Chemistry Department Lab Manager keeps copies <strong>of</strong> the<br />
Chemistry Department‟s Hazardous Chemical Waste Manifests as well as original typed lists <strong>of</strong> the<br />
actual specific names <strong>of</strong> all the Chemistry Department‟s waste chemicals <strong>for</strong> RECRA (Resource<br />
Conservation and Recovery Act) records<br />
6
II. Telephone #s <strong>of</strong> Emergency Personnel / Emergency Facilities<br />
THE DEPARTMENTAL EMERGENCY TELEPHONE IS LOCATED IN THE<br />
STOCK ROOM #110, PHONE # 758-4712.<br />
THE DEPARTMENTAL FAX # FOR THE FAX MACHINE LOCATED IN THE<br />
MAIN OFFICE, ROOM #110B, IS 336-758-4656.<br />
THIS NOTICE IS ALSO POSTED ON THE WALLS NEXT TO EACH INDIVIDUAL<br />
RESEARCH LABORATORY TELEPHONE IN SALEM HALL<br />
WFU ASSISTANT ENVIRONMENTAL HEALTH AND SAFETY DIRECTOR<br />
NAME: Scott A. Frazier<br />
OFFICE TELEPHONE: 758-4329 (or 4224)<br />
HOME TELEPHONE: 945-9184<br />
PAGER: 607-8945<br />
CELLULAR PHONE 782-6107<br />
SAFETY DIRECTOR AND CHEMICAL HYGIENE OFFICER FOR SALEM HALL<br />
NAME: Michael A. Thompson<br />
TITLE: Laboratory Manager, Chemistry Dept.<br />
OFFICE TELEPHONE: 758-5324 (5325)<br />
HOME TELEPHONE 306-5209<br />
EMERGENCY TELEPHONE NUMBERS<br />
Located on Campus<br />
University Police Department: 5911 (Non Emergency 5591)<br />
Student Health Services: 5218<br />
DIAL 911 FOR ALL EMERGENCIES INVOLVING REQUESTS<br />
FOR CITY FIRE, POLICE, OR AMBULANCE ASSISTANCE<br />
Your emergency call to 5911 will be coordinated by the Wake Forest University<br />
Police Department. They will determine whether the situation can be handled by<br />
University Emergency personnel or City/County Emergency agencies.<br />
Call Student Health Services (at 5218) <strong>for</strong> minor medical problems<br />
In Charlotte, Carolinas Medical Center<br />
Carolinas Poison Control Center: 1-800-848-6946<br />
7
A. Hazardous Chemicals Emergency and In<strong>for</strong>mation Phone #s<br />
Local Emergency Contacts Phone #<br />
WFU SAFETY RESPONSE TEAM (For Chemical Spills) 758-4329 (or 4224)<br />
C/O Scott Frazier [WFU Assistant Environmental Health and Safety (EHS) Director],<br />
Physical Facilities, Reynolda Campus<br />
Mr. Mel Sadler, or August M. Vernon (For Chemical Spill Reporting) 767-6161<br />
Winston-Salem/Forsyth County<br />
OFFICE OF EMERGENCY MANAGEMENT<br />
Room 104-Smith Reynolds Airport<br />
Winston-Salem, NC 27105<br />
Fire Captains Harvey Wagner and D.W. Mabe 727-2454<br />
#8 Fire Station<br />
2417 Reynolda Road<br />
Winston-Salem, NC 27109<br />
Chief Bernard Smith, Fire Marshall 773-7972<br />
Winston-Salem Fire Department<br />
725 N. Cherry Street<br />
Winston-Salem, NC 27102<br />
Mr. Reed Jarvis, Deputy Fire Marshall 727-8084<br />
Forsyth County Fire Department<br />
3000 Aviation Drive<br />
Winston-Salem, NC 27105<br />
STATE EMERGENCY MANAGEMENT OFFICE (919) 733-3867 or<br />
(For Chemical Spill Reporting) 1-800-858-0368<br />
Rich Berman 1-919-733-3825 (or 1361)<br />
NC Division <strong>of</strong> Emergency Management<br />
4713 Mail Service Center<br />
Raleigh, NC 27699-4713<br />
8
B. Emergency Exit Plan <strong>for</strong> All Salem Hall Laboratories<br />
In all cases which require evacuation <strong>of</strong> the building, be prepared to tell emergency personnel what<br />
chemical hazards exist in your lab. The fire department will be especially interested your descriptions <strong>of</strong><br />
what to expect when attempting to put out fires in your lab room (See chapters titled “Lab Fires and <strong>Use</strong> <strong>of</strong><br />
Fire extinguishers” and “Chemical Fire and Large Building Fire Emergency Procedures”).<br />
The Chemistry department will conduct periodic fire drills. Note the location <strong>of</strong> your nearest<br />
hallway Emergency Exit Plan Maps, located in the central hallway <strong>of</strong> each floor <strong>of</strong> the building. Go<br />
though the nearest building door exit and try to account <strong>for</strong> all members <strong>of</strong> your research group or teaching<br />
lab. In any case, WFU security requires immediate exit <strong>of</strong> all building personnel after an alarm has<br />
sounded.<br />
The gathering place <strong>for</strong> all Salem Hall personnel after a building evacuation through the nearest<br />
building exit is the lawn between Salem Hall and the main library to the east. The fire code requires each<br />
working lab to have two ways out in case <strong>of</strong> a fire. Know where both are when you begin routinely working<br />
in any lab.<br />
Do not return to the building until the alarm ends and you are allowed to do so by Scott<br />
Frazier [WFU Assistant Environmental Health and Safety (EHS) Director] or Michelle Adkins<br />
(WFU Director <strong>of</strong> Environmental Health and Safety), or Sissy Hastings (Wake Forest University<br />
EHS Coordinator) or the Fire Marshall, or WFU Security.<br />
(Here is more specific contact in<strong>for</strong>mation <strong>for</strong> Michelle Adkins, CHMM, Director <strong>of</strong> Environmental<br />
Health and Safety: adkinsmm@wfu.edu, phone: 336-758-5385, cell: 336-480-8480, fax: 336-758-<br />
3088).<br />
9
III. The Chemical Hygiene Plan <strong>for</strong> Each Laboratory in Salem Hall<br />
10
A. Emergency Telephone Numbers <strong>of</strong> Lab Supervisors and Lab Workers<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number Salem Hall, Reynolda Campus<br />
Laboratory phone # (or nearest building phone #)<br />
Laboratory Instructor Office Phone<br />
Office Room # Home Phone<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
11
1. Dr. Alexander – Lab Room #108B<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 108 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-5576<br />
Laboratory Instructor Dr. Rebecca Alexander Office Phone 758-5568<br />
Office Room # 108A Home Phone 723-3532<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Michael E. Budiman 703-0283<br />
Susan A. Walker 704-639-0927<br />
Lela Lackey<br />
Pam Edwards<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
Research includes mechanistic investigation <strong>of</strong> enzymes involved in the protein<br />
biosynthesis pathway. Operations include growth <strong>of</strong> bacterial strains (non-pathogenic E.<br />
coli) <strong>for</strong> purification <strong>of</strong> proteins and nucleic acids. Radioactive materials are used in<br />
minute quantities <strong>for</strong> trace labeling and kinetic assays. Our license covers use <strong>of</strong> 32 P,<br />
35 S, and 3 H radionuclides. 32 P is a high energy beta emitter whose decay particles are<br />
stopped by 0.25 inches <strong>of</strong> plexiglass. 35 S and 3 H are low energy beta emitters whose<br />
decay particles are stopped by paper or clothing. Our stock vials (containing less than 1<br />
mL each) are stored in locked, shielded containers in the lab refridgerator and freezer.<br />
Small quantities <strong>of</strong> flammable solvents (methanol, ethanol, acetone, acetonitrile) are<br />
stored in the flammable solvents cabinet (under the hood) or in the refridgerator (rated <strong>for</strong><br />
flammables).<br />
12
2. Dr. Bierbach – Lab Room #107<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 107 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-3386<br />
Laboratory Instructor Dr. Ulrich Bierbach Office Phone 758-3507<br />
Office Room # 3B Home Phone 794-0451<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Hemanta Baruah 794-0051<br />
Jennifer Butler 766-0682<br />
Colin Barry 759-3582<br />
Meg Ackley 703-0812<br />
Eric Routh 758-8144<br />
Todd Augustus 758-1434<br />
Ernie Murray 758-6236<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
Research includes investigation <strong>of</strong> metal-containing anti-tumor drugs and their<br />
mechanism <strong>of</strong> DNA interaction. Operations include inorganic and organic synthesis and<br />
routine purification procedures. Hazards arise from solvents used to synthesize starting<br />
materials. Most hazards in this laboratory involve common flammable organic solvents<br />
and several compressed gas cylinders, including lecture bottles <strong>of</strong> amines and carbon<br />
monoxide. The poison cabinet contains biohazardous sulfur compounds.<br />
13
3. Dr. Brown – Lab Room # 114<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 114 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-5097<br />
Laboratory Instructor Dr. Bernard A Brown Office Phone 758-5514<br />
Office Room # 16A Home Phone 924-5014<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Heather Angell 993-0869<br />
Blythe Ashcraft 661-2769<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
This is a biochemistry research laboratory containing a few hazardous chemicals,<br />
concentrated acids, non- pathogenic BL1-level organisms (E. coli, yeasts), and<br />
compressed liquid nitrogen gas-cylinders. All chemical solutions are labeled and are<br />
stored with similar chemical classes around the laboratory. Flammable organic solvents<br />
(methanol, ethanol, isopropanol, acetone) are stored in the cabinet below the fume hood<br />
in the right rear <strong>of</strong> the lab (Room 14). Several small bottles <strong>of</strong> toxic heavy-metalcontaining<br />
chemicals (e.g.,: mercury, gold, platinum, lead) are stored in the chemical<br />
cabinet in the left rear <strong>of</strong> the lab (Room 14). There are no water-reactive chemicals<br />
stored in this laboratory. Fire extinguishers are located in the left-front, and right-rear<br />
<strong>of</strong> Room 14, and at the immediate left <strong>of</strong> the door-way leading from Room 14 to 16.<br />
14
4. Dr. Buchmueller – Lab Room #1<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 1 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-5196<br />
Laboratory Instructor Dr. Karen Buchmueller Office Phone 758-3144<br />
Office Room # 3A Home Phone 765-4139<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Meredith Parkinson<br />
Kavita Bhatt<br />
Lawrena Ngo<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
Research involves the study <strong>of</strong> DNA structure and function. Operations include<br />
growth <strong>of</strong> bacterial strains (non-pathogenic E. coli) <strong>for</strong> purification <strong>of</strong> proteins and<br />
nucleic acids. Radioactive materials are used in minute quantities <strong>for</strong> trace labeling and<br />
binding assays. Our license covers use <strong>of</strong> 32 P and 35 S. 32 P is a high energy beta emitter<br />
whose decay particles are stopped by 0.25 inches <strong>of</strong> plexiglass. 35 S is a low energy beta<br />
emitter whose decay particles are stopped by paper or clothing. Our stock vials<br />
(containing less than 1 mL each) are stored in shielded containers in a locked lab<br />
refridgerator/freezer.<br />
Small quantities <strong>of</strong> flammable solvents (methanol, ethanol, acetone, acetonitrile) are<br />
stored in the flammable solvents cabinet (under the hood) or in the refridgerator (rated <strong>for</strong><br />
flammables).<br />
15
5. Dr. Colyer – Lab Room #114<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 114 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-6162<br />
Laboratory Instructor Dr. Christa L. Colyer Office Phone 758-4936<br />
Office Room # Salem Hall – 116B Home Phone 760-2494<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Beverly Paul 352-262-0693<br />
Pera Viskari 896-0606<br />
Frank Welder 724-6434<br />
Amy Sloat 724-0793<br />
Tim Grambow 758-1649<br />
Hinda Boutrid 692-4591<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
Analytical chemical laboratory devoted to study <strong>of</strong> biochemicals (including amino<br />
acids, proteins, enzymes, organic compounds, etc.) mainly with use <strong>of</strong> capillary<br />
electrophoresis instrumentation. Few chemicals in this lab, although it does have a few<br />
full size gas cylinders <strong>of</strong> argon and nitrogen. Conceivable electrical hazards arising from<br />
several analytical instruments. Also, makes use <strong>of</strong> one small laser instrument.<br />
16
6. Dr. Hinze – Lab Room #109<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 107 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-4917<br />
Laboratory Instructor Dr. Willie Hinze Office Phone 758-5509<br />
Office Room # Salem Hall – 108A Home Phone 759-9856<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Amanda C Davis 919-426-5506<br />
Jennifer Rust 585-0666<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
Analytical chemical lab associated with chemical separations, such as liquid<br />
chromotography, extractions (liquid/liquid and cloud point), novel gel separations,<br />
including various surfactants. The lab contains a great many chemicals in rather small<br />
bottles, some <strong>of</strong> which are fairly toxic, and one or two compressed gas cylinders <strong>of</strong> inert<br />
gases (nitrogen and argon). Most chemicals are housed in one large wooden cabinet<br />
in the center section <strong>of</strong> the left wall, with some on wall shelves just as you enter the room.<br />
Volatile organic solvents are stored in metal cabinents under the hood, in back <strong>of</strong> room.<br />
17
7. Dr. Brad Jones – Lab Room #118<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 118 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-4937<br />
Laboratory Instructor Dr. Bradley T. Jones Office Phone 758-5512<br />
Office Room # Salem Hall – 116B Home Phone 785-2804<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Dan Hou 767-9662<br />
Heather Peters 985-3349<br />
Zheng Yang 577-6823<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
This laboratory‟s primary research involves the design and development <strong>of</strong><br />
instrumental methods <strong>for</strong> the determination <strong>of</strong> trace metals. As a result, the vast majority<br />
<strong>of</strong> chemicals found in the lab are dilute aqueous metal standards which pose no<br />
significant<br />
health risk. There are several compressed gas cylinders, most <strong>of</strong> which are located in one<br />
holding area in Room 118, on the right wall, midsection <strong>of</strong> room.. There are acetylene,<br />
dinitrogen oxide, argon, and 12% Hydrogen in balance <strong>of</strong> argon mixture gas cylinders.<br />
In room 117 (in back <strong>of</strong> labroom) there are three gas cylinders, one each <strong>of</strong> hydrogen,<br />
Oxygen, and helium.<br />
18
8. Dr. Paul Jones – Lab Room #113<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 14 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-5097<br />
Laboratory Instructor Dr. Paul Jones Office Phone 758-3708<br />
Office Room # 16-A Home Phone 758-1846<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
John Reynolds 924-9181<br />
Lara Voltz 759-3384<br />
Dan Zuidema 767-1055<br />
Rob Brinson 775-2663<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
This laboratory conducts research involving synthetic organic chemistry and the<br />
purification <strong>of</strong> organic molecules. Research involving biological systems also occurs.<br />
Hazards include toxic and caustic chemicals in all phases, electrical appliances, high<br />
intensity light sources (<strong>for</strong> use in photochemical experiments), and pressurized gas<br />
cylinders (argon, nitrogen, compressed air, and hydrogen). Against the rear wall, left <strong>of</strong><br />
the one window in the room are housed a number <strong>of</strong> pyrophoric and moisture sensitive<br />
chemicals. Avoid spraying water or aqueous solutions in this area. These chemicals<br />
include sodium and lithium metal, alkyl lithiums, and trialkylaluminums.<br />
19
9. Dr. Bruce King – Lab Room #17 and 18<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 17, 18 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-5728 (or 758-5097)<br />
Laboratory Instructor Dr. Bruce King Office Phone 758-5774<br />
Office Room # Salem Hall – 15B Home Phone 595-2954<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Jinming Huang 758-1836<br />
Bubing Zeng 794-1451<br />
Dennis Parrish 760-0561<br />
Zhou Zou 757-1114<br />
Shuana Heyward 765-6444<br />
Xin Sha 767-8699<br />
Mark Sperry 1139<br />
Richard Pennington<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
Synthetic organic chemistry laboratory with an emphasis on the preparation <strong>of</strong> new<br />
donors <strong>of</strong> nitric oxide (NO) or compounds capable <strong>of</strong> interaction with the enzyme nitric<br />
oxide synthase (NOS). <strong>Use</strong> <strong>of</strong> typical flammable laboratory solvents, mineral acids,<br />
solvent stills and compressed gas cylinders. Flammable solvents are stored in a nonflammable<br />
cabinet in the back <strong>of</strong> the laboratory. Water reactive materials are stored in<br />
the explosion pro<strong>of</strong> freezer in the back right <strong>of</strong> the laboratory and on the middle shelf in<br />
Room 15. Mineral acids are stored beneath hoods on the right side <strong>of</strong> lab. <strong>Solvent</strong> stills<br />
are located at the front left side <strong>of</strong> the lab. Compressed gases include argon and nitrogen<br />
and one (3 ft.) tank <strong>of</strong> ammonia located at the front left side <strong>of</strong> the lab. Lecture bottles <strong>of</strong><br />
nitric oxide gas are found in the front right side hood. Laboratory contains several<br />
vacuum pumps, rotary evaporators, an analytical balance and other analytical equipment<br />
including a gas chromtograph and high pressure liquid chromatograph (HPLC).<br />
20
10. Dr. Kondepudi – Lab Room #5<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 5 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-4826<br />
Laboratory Instructor Dr. Dilip Kondepudi Office Phone 758-5131<br />
Office Room # Salem Hall - 204 Home Phone 659-1085<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Kennith Crook 768-2608<br />
Natalee Sheppe 758-6464<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
Chemical laboratory currently devoted to various studies <strong>of</strong> chiral symmetry-<br />
breaking during recrystallization <strong>of</strong> chemical compounds, such as sodium chlorate. There<br />
are only limited amounts <strong>of</strong> toxic and flammable compounds present, such as cobalt salts<br />
and generally benign amino acids, and very few organic solvents.<br />
21
11. Dr. Lachgar – Lab Room #6<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 6 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-4533<br />
Laboratory Instructor Dr. Abdu Lachgar Office Phone 758-4676<br />
Office Room # 4A Home Phone 924-5883<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Zhihua Yan 661-3536<br />
Thirumacai Duraisamy 703-0285<br />
Yue Zhao 661-3536<br />
Huajun Zhou 926-9145<br />
Sana Ashraf 924-8217<br />
Yue Zhae 661-3536<br />
Bangbo Yan 924-0503<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
High temperature (150C – 1100C) syntheses using electrical furnaces. X-ray diffraction<br />
analysis using vacuum lines and inert gas systems to handle chemicals. Compressed gas<br />
cylinders are present, including argon, nitrogen, hydrogen, and oxygen. A hand torch<br />
<strong>for</strong> glass blowing, using both a hydrogen gas cylinder and benchtop natural gas, and<br />
an oxygen gas cylinder, is present in the back, right section <strong>of</strong> the room. Generally few<br />
chemicals (although a few toxic ones are present) with various types <strong>of</strong> ovens and heaters.<br />
A large glove box against the left wall contains mostly nontoxic chemicals, kept in there<br />
merely in order to be kept very dry.<br />
22
12. Dr. N<strong>of</strong>tle – Lab Room #117<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 117 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-4726<br />
Laboratory Instructor Dr. Ronald E. N<strong>of</strong>tle Office Phone 758-5520<br />
Office Room # 115B Home Phone 759-2441<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Jarrett Howell 724-7630<br />
Jeanette Sellers 922-5791<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
Synthetic organometallic, organ<strong>of</strong>luorine, and main group chemical lab, involving<br />
electrochemistry, toxic solvents, possibility <strong>of</strong> Hydrogen fluoride gas generated by<br />
hydrolysis <strong>of</strong> fluorine compounds, use <strong>of</strong> toxic gases, equipment under vacuum (glass),<br />
use <strong>of</strong> cryogenics (like liquid nitrogen and CO2, dry ice), electrochemical apparatus,<br />
danger <strong>of</strong> electrical shocks, and use <strong>of</strong> hazardous materials. Standard Operating<br />
Procedures dictated by general procedures listed in this manual.<br />
23
13. Dr. Sw<strong>of</strong><strong>for</strong>d – Lab Room #7<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 1 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-4542<br />
Laboratory Instructor Dr. Robert Sw<strong>of</strong><strong>for</strong>d Office Phone 758-4490<br />
Office Room # 209 Home Phone 766-0928<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
Laser laboratory devoted to the study <strong>of</strong> various properties <strong>of</strong> molecular structure.<br />
The main dangers present in this lab, which contains only a few chemical dyes and very<br />
Small amounts <strong>of</strong> various chemical samples, are due to eletrical shocks and possible eye<br />
Damage or skin burns from overexposure to lasers. The lab contains one or two normal<br />
Size compressed gas cylinders <strong>of</strong> nitrogen. Beware <strong>of</strong> walking into this lab while the<br />
Lasers are on.<br />
24
14. Dr. Tobey – Room # 2<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 2 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-4934<br />
Laboratory Instructor Dr. Suzanne Tobey Office Phone 758-5513<br />
Office Room # 4B Home Phone 922-3893<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
Research in this lab involves synthetic organic chemistry and the purification <strong>of</strong> organic molecules. The<br />
hazards include typical flammable laboratory solvents (ether, hexanes, tetrahydr<strong>of</strong>uran, benzene,<br />
dichloromethane) mineral acids, toxic and caustic chemicals in all phases, electrical appliances, and<br />
pressurized gas cylinders (argon, nitrogen). The flammable solvents are stored in cabinets under the hoods.<br />
The lab houses a solvent system located to the rear right wall intended <strong>for</strong> dispensing dry organic solvents.<br />
There are two vacuum pumps located in the lab under the hoods and the gas cylinders are secured in places<br />
using approved methods. Moisture and air sensitive chemicals (alkyl lithiums and Grignard reagents) are<br />
stored in the freezer located in the adjacent lab-room. Avoid spraying water towards the top shelf located<br />
above the benches as sodium and potassium metals will ignite. Hydrides (sodium hydride and lithium<br />
aluminum hydride) are located on the front bench so avoid use <strong>of</strong> water in this area. Base baths containing<br />
isopropanol and potassium hydroxide are stored in plastic containers under the hoods and can be casutic if<br />
spilled on the skin.<br />
25
15. Dr. Welker – Lab Room #s 13 and 18<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 13 and 18 Salem Hall, Reynolda Campus<br />
Laboratory phone #(or nearest building phone #) 758-5958 (or 5097)<br />
Laboratory Instructor Dr. Mark E. Welker Office Phone 758-5758<br />
Office Room # 15A Home Phone 778-1026<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Subbasis De 794-0051<br />
Kerry Pickin 922-9317<br />
Marion Franks 922-4677<br />
Brenden Quinn<br />
Anne Glenn 855-8767<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
This is an organic research laboratory containing mostly compressed gas<br />
cylinders,<br />
solvent stills, and various hazardous chemicals. It contains various organometallic<br />
compounds, some <strong>of</strong> which are moderately toxic and water reactive, but are present only<br />
in many small bottles. The gas cylinders tend to be mostly argon and nitrogen, and<br />
one each <strong>of</strong> carbon monoxide and air. Several smaller lecture bottles <strong>of</strong> fairly toxic gases<br />
are kept mostly in the left front hood as one enters the room, including HCl gas and<br />
ammonia.<br />
26
16. Undergraduate – Lab Room #s 7, 101, 102, 103, 104, 105, 106 and 111<br />
Lab Personnel Phone Numbers<br />
Laboratory Room Number 7,101,102,103,104,105,106,111 Salem Hall, Reynolda Campus<br />
Laboratory phone(or nearest building phone)758-4712, Chemistry Stockroom 110<br />
Laboratory Instructor Various Pr<strong>of</strong>essors Office Phone<br />
Students Assigned to this Laboratory, Name Home Phone Number<br />
including Graduate Students,<br />
Undergraduates and Post Doctorates<br />
Different Faculty members teach labs each semester, with rotating graduate students as<br />
Teaching Assistants.<br />
Brief Description <strong>of</strong> Research Conducted in This Lab<br />
INCLUDING POSSIBLE PROBLEMS FOR FIREFIGHTERS WITHIN:<br />
Room 111 generally contains 2 Nitrogen compressed gas cylinders, and one each<br />
<strong>of</strong> Nitrogen, Argon, Oxygen, and Helium compressed gas cylinders are kept in room 7.<br />
Generally nontoxic chemicals, with only a few flammable solvents (like acetone<br />
and ethanol) are used in 101 and 105. These freshman labs are seldom exposed to<br />
anything more harmful than the typical concentrated and dilute mineral acids in any lab,<br />
and more frquently make use <strong>of</strong> nontoxic dilute aqueous chemical solutions. Two<br />
nitrogen compressed gas cylinder are sometimes kept in back <strong>of</strong> room 103.<br />
The Organic undergraduate labs in rooms 102 and 106 make far more use <strong>of</strong><br />
mildly toxic to highly flammable organic solids and liquids, in reagent bottles on student<br />
benchtops. Room 7, the Physical Chem Lab, employs only small amounts <strong>of</strong> generally<br />
nontoxic compounds. The very toxic compounds are generally used in the Advanced<br />
Inorganic Lab in room 111, synthesizing heavy metal salts and organometallic complexes.<br />
27
B. General Safety Procedures<br />
1. BASIC SAFETY RULES FOR ALL UNDERGRADUATE LABORATORIES<br />
(prepared by Chemistry Department Faculty members)<br />
Read these safety regulations <strong>care</strong>fully, and be sure you understand them. Be<strong>for</strong>e each laboratory<br />
session, your instructor will discuss any safety hazards that might be associated with that day's experiment.<br />
1. Report all accidents to your instructor immediately. If you cut or burn yourself or accidentally<br />
inhale fumes, notify your instructor at once. The instructor will arrange immediate treatment.<br />
Learn the locations <strong>of</strong> the fire extinguishers, the safety showers, the fire blanket, eyewash, and<br />
phone, so that you can use them quickly in the case <strong>of</strong> an emergency. Your lab instructor will<br />
point out the emergency exits/routes out <strong>of</strong> Salem Hall in the case <strong>of</strong> an emergency.<br />
2. Wear safety goggles/glasses in the laboratory at all times. Always wear eye covering that will<br />
protect your eyes against both impact and splashes. (If you should get chemical in your eye, wash<br />
the eye with flowing water from the special eye-wash fountain <strong>for</strong> 15 to 20 minutes).<br />
3. Do not per<strong>for</strong>m any unauthorized experiments!<br />
4. Do not use mouth suction to fill pipettes with chemical reagents. (<strong>Use</strong> a suction bulb to fill<br />
pipettes).<br />
5. Exercise great <strong>care</strong> in noting the odor <strong>of</strong> fumes and avoid breathing fumes <strong>of</strong> any kind. Carry out<br />
experiments that produce noxious vapors in your fume hood. Arrange your apparatus setups so<br />
that the fume producing portion is inside the hood.<br />
6. Do not taste anything in the laboratory. (This applies to food as well as chemicals. Do not use the<br />
laboratory as an eating place; never eat or drink from laboratory glassware.)<br />
7. Confine long hair whenever you are in the laboratory.<br />
8. Place all hot glassware on a mat to cool; this will also signify to all laboratory personnel that the<br />
glassware is hot. Do not hand hot glassware to another person, because a person's natural instinct<br />
is to reach <strong>for</strong> it.<br />
9. Corrosive acids and bases are very soluble in water. If either a corrosive acid or base comes in<br />
contact with your skin, you can wash it <strong>of</strong> your skin be<strong>for</strong>e damage is done. Haste in washing the<br />
affected area is essential. Summon the laboratory instructor if you spill a corrosive acid or base<br />
on your skin. If strong acids are spilled on your skin, bathe the skin with dilute sodium<br />
bicarbonate after flooding with water <strong>for</strong> about 10 minutes. If strong bases are spilled on the skin,<br />
bathe the skin with a dilute solution <strong>of</strong> acetic acid or boric acid after flooding <strong>for</strong> about 10 minutes.<br />
If chemicals get into your eyes, immediately wash the eyes with a gentle stream <strong>of</strong> water from the<br />
eye wash <strong>for</strong> 15-20 minutes. Do not use dilute solutions <strong>of</strong> sodium bicarbonate, acetic acid, or<br />
boric acid in the eyes. After flushing with water, the student will be transported to the Student<br />
Health Service. If bromine or iodine is spilled on the skin, the skin should be immediately bathed<br />
with alcohol (ethanol) and then with glycerin.<br />
10. If you are preparing a dilute acid solution, never pour water into concentrated acid. Always pour<br />
the acid into the water while stirring the water constantly.<br />
28
11. Do not <strong>for</strong>ce glass tubing into rubber stoppers. Lubricate the tubing and introduce it gradually and<br />
gently. Protect your hands with a towel when you are inserting lubricated tubing into a stopper.<br />
Alternately, use the glass tube/stopper tool located in the stockroom In clamping glass tubing or<br />
glassware <strong>for</strong> apparatus setups, do not tighten the clamps any more than necessary to hold the glass<br />
in place (i.e. do not squeeze the glass).<br />
12. Do not wear open-toed shoes or shorts in the laboratory, since they do not <strong>of</strong>fer enough protection<br />
to the body.<br />
13. Never point a test tube containing a reacting mixture (especially when you are heating it) toward<br />
another person or toward yourself.<br />
14. Be extremely cautious when you are lighting a Bunsen Burner. Most laboratory fires can be<br />
smothered if handled at once. A cloth towel should be kept handy <strong>for</strong> this purpose. In the event <strong>of</strong><br />
a fire near your desk, immediately turn <strong>of</strong>f the gas cock that feeds your burner. If necessary, use<br />
the fire extinguisher (if your TA or instructor is nearby, let either one <strong>of</strong> them use the fire<br />
extinguisher).<br />
15. Never engage in horseplay in the laboratory.<br />
16. Read the label <strong>care</strong>fully be<strong>for</strong>e removing a chemical from its container.<br />
17. Never work in the laboratory alone.<br />
18. Do not wear contact lenses in any chemical laboratory, period.<br />
19. The areas where balances have been located are to remain clean. Anyone who spills any chemicals<br />
on the balance or on the table is responsible <strong>for</strong> the cleanup and the notification <strong>of</strong> the instructor.<br />
No weights are to remain on the balance and the balance doors are to be closed when you have<br />
finished.<br />
20. Everyone is responsible <strong>for</strong> keeping his/her own work area clean. All equipment is to be put away<br />
and the table top wiped clean. No trash is to be placed in the sinks.<br />
21. Many chemicals must be collected in proper containers <strong>for</strong> waste disposal. You will receive<br />
special instructions about disposing <strong>of</strong> any unusually dangerous chemicals. Otherwise, follow the<br />
instructions listed in your lab texts and manuals, or those given by your Teaching Assistant.<br />
22. Learn to estimate your chemical needs as closely as possible. Do not waste chemicals; other labs<br />
may need to use the same chemical.<br />
23. In using chemicals, be sure to replace all stoppers or droppers tightly; it is very hazardous to leave<br />
bottles open. Do not insert any medicine droppers into reagent bottles.<br />
24. The distilled water tap is located at the sink in the back <strong>of</strong> the lab. Be frugal in your use <strong>of</strong><br />
distilled water.<br />
25. Place all papers and match sticks in the waste crocks at your desk (not in the sink). Place all<br />
broken glass in the designated waste container in the back <strong>of</strong> the room.<br />
26. Never stop a centrifuge with your fingers.<br />
29
Please sign the <strong>for</strong>m below, tear this page <strong>of</strong>f and give it to the stockroom clerk upon check-in, and keep the<br />
previous two pages <strong>of</strong> safety rules <strong>for</strong> your reference throughout the semester.<br />
I, the undersigned, have read the Basic Safety Rules <strong>for</strong> All Laboratories, and I understand them.<br />
(Signature)<br />
(Date)<br />
WAKE FOREST UNIVERSITY<br />
CHEMISTRY DEPARTMENT<br />
30
2. Cleanliness in the Research Laboratory<br />
1. Clean up Research Lab benches occasionally. Wash your hands at the end <strong>of</strong> each lab session if you‟ve<br />
been working with chemicals at all. Check to make certain that any gloves you‟ve been wearing don‟t have<br />
pinhole leaks or tears. <strong>Use</strong> every means necessary to avoid ingesting chemicals in the lab or even touching<br />
them.<br />
2. If you must leave lab equipment, glassware, notebooks, etc., on the bench until the next day or work<br />
session, at least properly remove, store, and otherwise secure laboratory chemicals. Make a habit <strong>of</strong><br />
maintaining an orderly work bench area by removing unnecessary sheets <strong>of</strong> paper, soiled paper towels,<br />
broken glass, empty bottles, Pasteur pipets or anything else that doesn‟t belong there.<br />
3. Wear lab coats when working with chemicals if the possibility exits that you will contaminate your<br />
clothing. Outrageously Kaleidoscopic or unpleasantly odoriferous lab coats should be washed occasionally,<br />
although it probably isn‟t a good idea to mix them in with household laundry. Hang them up in your lab<br />
be<strong>for</strong>e lunch breaks in the graduate student lounge.<br />
4. It is <strong>for</strong>bidden to eat, drink or smoke in the lab or experimental work area. Such activities should occur<br />
outside the labs in designated areas. All research labs in Salem Hall have entranceway student desk areas,<br />
separated from the actual labs by walls. You may eat and drink there. However, it is preferable to make<br />
use <strong>of</strong> the graduate student lounge in room #112B. Even chewing gum in the lab should be avoided.<br />
5. Do not use laboratory refrigerators which contain any lab chemical whatsoever as repositories <strong>for</strong> food.<br />
Do not use ice from the undergraduate ice machine in room # 104 <strong>for</strong> any purpose other than experimental<br />
work. Since students tend to use laboratory containers, such as contaminated beakers, to scoop ice from<br />
this machine, you may end up with something unpleasant in your s<strong>of</strong>t drink!<br />
6. Laboratory glassware should be cleaned in laboratory sinks with soap and hot water. “Liqui-nox”<br />
(Fisher catalog # 04-322-158, gallon size) liquid soap concentrate and scouring soap powder, brand name<br />
“Sparkleen”(Fisher catalog # 04-320-4, 3lb. box), are located in the stockroom, room #110 if your research<br />
or teaching group has not purchased it already. Wear gloves while cleaning with properly chosen cleaning<br />
brushes. Check <strong>for</strong> tears and holes in the gloves. Don‟t allow dirty glassware to pile-up around sinks to an<br />
unmanageable level. This increases the likelihood <strong>of</strong> breakage and discourages the habit <strong>of</strong> examining each<br />
piece individually <strong>for</strong> degree <strong>of</strong> chemical contamination be<strong>for</strong>e washing. Rinse dirty glassware with labeled<br />
bottles <strong>of</strong> acetone if necessary. Highly contaminated, corrosive cleaning solutions, prepared from very<br />
acidic or alkaline chemicals, should in some cases be packaged in bottles when spent and taken to room<br />
#20, the solvent storage room, properly labeled <strong>for</strong> chemical waste company removal. In particular, spent<br />
chromerge (sulfuric acid and chromic acid combination cleaning solution) should be poured back into 2.5<br />
liter acid bottles and sent out with the waste company.<br />
7. The following cleaning solutions, as described in the Chemical Technician‟s Handbook (located in the<br />
stockroom, room # 110), can be used to clean glassware in research labs. Generally, undergraduate<br />
teaching labs will not require such strong cleaning solutions. Spent, highly acidic or alkaline cleaning<br />
solutions <strong>of</strong> common mineral acids or bases (e.g., nitric acid, sodium hydroxide, potassium hydroxide in<br />
ethanol, etc.) which have been used in research labs should be neutralized completely be<strong>for</strong>e disposal.<br />
Chromerge Cleaning Solutions: Obtain one 25ml bottle <strong>of</strong> chromerge from chemical storage room (room<br />
#19), composed <strong>of</strong> chromium trioxide, or chromic acid, and add contents directly to a standard 2.5 liter size<br />
bottle <strong>of</strong> concentrated sulfuric acid. Add approximately 5ml at a time, recap the acid bottle, and shake well.<br />
The precipitate which <strong>for</strong>ms after mixing is normal and indicates solution is saturated. Allow it to remain as<br />
it is a reservoir <strong>of</strong> additional chromate. The solution loses its effectiveness as it turns green with continued<br />
use.<br />
31
Concentrated solution <strong>of</strong> Dodycylbenzene sulphonic acid and potassium hydroxide(“Contrad-70”): This<br />
serves as a biodegradable, drain disposable alternative to chromerge. It is sold by Fisher Scientific Co.,<br />
Catalog # 04-3551. Prepare a 5% solution from the concentrate <strong>for</strong> lab use.<br />
“Dilute Nitric Acid Cleaning Solution: Films which adhere to the inside <strong>of</strong> flasks and<br />
bottles may <strong>of</strong>ten be removed by wetting the surface with dilute nitric acid, followed<br />
by multiple rinses with distilled water. Concentrated Nitric acid is good <strong>for</strong> tougher<br />
organic chemical stains.” <strong>Use</strong> in a hood only.<br />
“Aqua Regia Cleaning Solution: Aqua regia is made up <strong>of</strong> three parts <strong>of</strong> concentrated<br />
HCl and one part <strong>of</strong> concentrated HNO3. This is a very powerful, but extremely<br />
dangerous and corrosive, cleaning solution. <strong>Use</strong> in a hood with extreme <strong>care</strong>.”<br />
“Alcoholic Potassium Hydroxide or Sodium Hydroxide Cleaning Solution: Add<br />
about 1L ethanol (95%) to 120ml H20 containing 120g NaOH or 105g KOH. This is<br />
a very good cleaning solution. Avoid prolonged contact with ground-glass joints on<br />
interjoint glassware because the solution will etch glassware and damage will result.<br />
This solution is excellent <strong>for</strong> removing carbonaceous materials.”<br />
(Ballinger, Jack T. and Shugar, Gershon J. Chemical Technicians’ Ready Reference<br />
Handbook, 3rd edition. New York City: McGraw-Hill, Inc., 1990, pages 611-612).<br />
8. Broken Glassware Procedure: Waste containers stenciled with the label “Broken Glassware Only”<br />
have been placed in each laboratory. Broken glass should be placed in these containers, only, and only<br />
glass should be placed there. Glassware broken in the course <strong>of</strong> experimental work should be rinsed <strong>of</strong><br />
chemical contaminants, preferably with acetone, and the rinses deposited in lab chemical waste containers.<br />
Shards <strong>of</strong> broken glass found in common departmental waste containers are dangerous <strong>for</strong> housekeeping<br />
staff to handle. Glass should not there<strong>for</strong>e be mixed with paper and other common <strong>for</strong>ms <strong>of</strong> trash. Make<br />
sure that the top surface <strong>of</strong> broken glass within the Broken Glassware box does not overflow, resulting in<br />
dangerous situations <strong>for</strong> Housekeeping staff handling these boxes. It is requested that all research students<br />
and Teaching assistants within the undergraduate teaching labs occasionally check these boxes <strong>for</strong> overly<br />
jagged pieces <strong>of</strong> glass protruding through the side <strong>of</strong> the cardboard box or tearing up the plastic bag liner<br />
inside the box.<br />
9. Needles used <strong>for</strong> transferring chemical samples from one container to another or injection into<br />
instruments should be disposed <strong>of</strong> into red plastic containers marked “For Disposal <strong>of</strong> Non-reusable<br />
Needles, Only” placed in each research Lab requiring them. These containers will be collected when 80%<br />
full, stored in a large marked box in the <strong>Solvent</strong> Room # 20, and given to a biological Sharps (Needles, etc.)<br />
waste disposal company, such “Steri Cycle” Company, even though the Chemistry Department does not<br />
employ such needles in animal or human experiments. Replacement containers are located in room 20 or<br />
can be purchased from Fisher Scientific, catalog # 14-827-122 Needles which are meant to be reused<br />
should not be kept on counter tops without some provision to prevent accidental “sticking”. You can cap<br />
them, place them in holding packages or lab drawers, or request plastic holding containers from the<br />
department and gather them all into one holding container.<br />
Please do not overfill the Non-Reusable needle containers. Instead, leave 2 inches <strong>of</strong> "headspace"<br />
in each container at the top. Ins<strong>of</strong>ar as possible, do not place anything in these containers other than<br />
needles and the plastic sheathing associated with the needle. Large plastic and glass syringe tubes should be<br />
rinsed and disposed <strong>of</strong> in the garbage (glass syringe tubes go in with the broken glass boxes, <strong>of</strong> course). If<br />
you have the least bit <strong>of</strong> difficulty in removing smaller syringe tubes from the needle, then by all means<br />
drop the entire needle/tube assembly into the container <strong>for</strong> disposal.<br />
32
3. Housekeeping <strong>for</strong> All Labs<br />
Housekeeping services <strong>of</strong>fered by WFU Physical Facilities cannot automatically take <strong>care</strong> <strong>of</strong> all<br />
cleaning requirements encountered in fully functioning chemical labs, so be prepared to clean up such<br />
things as chemical spills on your own. Special requests <strong>for</strong> clean-up <strong>of</strong> non-routine nature should be<br />
called in at phone # 4255. Be cautious <strong>of</strong> such requests, however, if unattended housekeeping personnel<br />
must move unfamiliar lab equipment or disrupt normal lab activity while cleaning. Take steps to<br />
accommodate their time schedule and give them specific instructions. A COMMUNITY USE MOP AND<br />
BUCKET FOR CLEANING UP WATER SPILLS IS LOCATED IN CLOSET # J0, next to room 9E.<br />
In addition, observe the following general lab housekeeping rules:<br />
1. Chemical waste should be organized and kept in particular places in your lab, not scattered hither and<br />
yon.<br />
2. If your assigned bench-space work area generates chemical solvents which end up on the floor<br />
routinely, have your floor space cleaned and mopped more <strong>of</strong>ten. Consider getting a chemically<br />
resistant floor mat.<br />
3. If your work area is well <strong>care</strong>d <strong>for</strong> and your neighbor on an adjoining lab bench tends to be messy,<br />
don‟t allow bad habits <strong>of</strong> others to cramp your style. Report it to the lab manager, who will act as your<br />
subtle advocate.<br />
4. Both research students and teaching assistants should occasionally gather into communal clean-up<br />
teams and simply straighten up their research labs or assigned teaching labs. Chemistry stockroom<br />
personnel and the laboratory manager will help you.<br />
5. Don‟t allow overcrowded conditions to result in obstruction <strong>of</strong> safety equipment. Don‟t pile chemicals,<br />
tools, equipment, and towels randomly on lab bench tops or lab floors.<br />
6. Report overly dusty lab benches, dirty floors, leaves or cobwebs or dirt on windowsills to housekeeping<br />
personnel. Request housekeeping services whenever you see the need.<br />
7. Report damaged furniture to physical facilities <strong>for</strong> repair. Problems with plumbing, water fixtures or<br />
improper drainage should likewise be reported to maintenance.<br />
8. Teaching laboratory stockroom personnel housekeeping assignments are listed below. Chemistry<br />
stockroom personnel should be notified by TA‟s <strong>of</strong> anything which has not properly been completed<br />
be<strong>for</strong>e undergraduate teaching labs commence experimental activity.<br />
9. After lab check-out at the end <strong>of</strong> each semester, TA‟s should request that Housekeeping clean all<br />
undergraduate lab bench tops with the bottle <strong>of</strong> Servicemaster “Scrub „N‟ Shine” cleanser.<br />
Stockroom Personnel Housekeeping Assignments (Work/Study Undergrad employees):<br />
� Fill distilled water carboys.<br />
� Put paper towels at each third lab bench.<br />
� Fill metal acetone containers found under back sink with acetone from Rm. 20.<br />
� Make sure there is at least one bottle <strong>of</strong> Liqui-Nox soap concentrate in back <strong>of</strong> each lab, so that<br />
students can put ½ inch or so in their individual bench top soap bottles and dilute the rest <strong>of</strong> the<br />
container with water. Each lab only needs a dozen or so communal soap bottles.<br />
� Be sure to place gloves on stockroom counter: green gloves <strong>for</strong> General Chemistry labs and blue<br />
gloves <strong>for</strong> Organic Chemistry labs (only <strong>for</strong> experiments which require them).<br />
� Complete any other tasks <strong>for</strong> which the TA‟s may need assistance.<br />
33
4. Eyewash Fountains and Safety Showers<br />
Explicit instructions <strong>for</strong> using the eyewash fountains and safety showers located in Salem Hall are<br />
given in the safety film shown to all Chemistry Department freshmen during the first week <strong>of</strong> laboratory<br />
check-in. The film is entitled: “Starting with Safety.” Beginning graduate students serving as general<br />
chemistry lab teaching assistants will also be exposed to these instructions. TEACHING ASSISTANTS<br />
ARE FORMALLY REQUIRED TO SHOW ALL OF THEIR GENERAL CHEMISTRY LAB STUDENTS<br />
EXACTLY WHERE EMERGENCY EQUIPMENT IS LOCATED IN THEIR PARTICULAR ASSIGNED<br />
LABS. TA’s in all other undergraduate labs are expected to do the same.<br />
All eyewashes / safety showers in Salem Hall are located less than 75 feet from hazardous<br />
laboratory locations as required by the applicable standard cited by OSHA, referred to as ANSI Z358.1<br />
(American National Standards Institute). They are accessible from all work areas within undergraduate and<br />
graduate labs. Do not physically block access to these fountains with glassware, equipment, etc. Crowding<br />
equipment around infrequently used safety equipment will <strong>of</strong> course render them nonfunctional.<br />
Teaching assistants <strong>for</strong> undergraduate labs should activate the particular eyewash fountain or<br />
drench hose in their labs to demonstrate the flow <strong>of</strong> water available <strong>for</strong> chemical exposure to eyes. All<br />
research students should activate the eyewash fountain, drench hose, safety shower, and one or two fire<br />
extinguishers in their particular labs at least once to familiarize themselves with all safety equipment when<br />
beginning research during their first year <strong>of</strong> lab work.<br />
Contaminants in the eye frequently cause muscle contractions and an instinctive urge to close the<br />
eyelid making proper drenching difficult. It would not be unreasonable to practice trying to hold your<br />
eyelids open with your fingers while exposing your eyes to the discom<strong>for</strong>t <strong>of</strong> a good dousing. Eyewash<br />
fountains are constructed so as to remain flowing after they have initially been turned on. Ten or fifteen<br />
minutes <strong>of</strong> irrigation would not be unusual <strong>for</strong> a bad exposure. Drench hoses available in the newer<br />
undergraduate labs in Salem Hall do not automatically remain open, so you and your co-workers should be<br />
prepared to operate the hand-valve on the drench hose <strong>for</strong> injured students.<br />
Chemical injury to the eyes occur quickly and they need to be cleaned out rapidly, which means<br />
you need to be able to locate the eyewash fountain literally with your eyes closed. Practice this at least once<br />
in research labs.<br />
Other sections <strong>of</strong> this manual elaborate the necessity <strong>of</strong> wearing safety glasses while working with<br />
chemicals. The following eyewash fountain / lab drench hose directions will serve as your <strong>for</strong>mal guide <strong>for</strong><br />
using this equipment in the event you have not seen the a<strong>for</strong>ementioned general chemistry safety film<br />
entitled “Starting with Safety.”<br />
1. Memorize the location <strong>of</strong> eyewash fountains, lab drench hoses, and safety showers in your lab.<br />
2. Be prepared to help injured colleagues wash their eyes out properly. In other words, help them adjust<br />
to the discom<strong>for</strong>t <strong>of</strong> holding their faces in streams <strong>of</strong> cold water and <strong>for</strong>cing their eyelids open, thus<br />
avoiding the impulse to close eyes tightly after chemical exposure while attempting to irrigate them<br />
with water.<br />
3. Do not wear contact lenses in any lab while using chemicals.<br />
4. Know where to locate the emergency phone in your work area and how to call <strong>for</strong> medical help. Get<br />
medical help immediately after eye injuries.<br />
5. Wash out eyes <strong>for</strong> 10 to 15 minutes. Wash chemical spills on skin also. Don’t rub your eyes while<br />
washing them out.<br />
As <strong>for</strong> safety showers, make use <strong>of</strong> them by simply standing underneath and pulling the hand ring<br />
downwards. In most cases, heavy drenching with mineral acids or corrosive organic chemicals will require<br />
disrobing <strong>of</strong> at least the entire exposed clothing articles.<br />
The next page here lists physical locations <strong>of</strong> all eyewash fountains, fire blankets, and safety<br />
showers in Salem Hall.<br />
34
INVENTORY OF EYEWASH FOUNTAINS AND LAB EYEWASH<br />
DRENCH HOSES AND<br />
SAFETY SHOWERS / FIRE<br />
SALEM HALL<br />
BLANKETS<br />
Room # # <strong>of</strong> Safety Showers # <strong>of</strong> Drench Hoses # <strong>of</strong> Eyewash Fountains<br />
loading dock area 1 1<br />
7 1 1<br />
6 1 1<br />
2 1 1<br />
5 1 1<br />
13 1 1<br />
14 1 1<br />
17 1 1<br />
18 1 1<br />
101 1 8<br />
102 1 8<br />
103 1<br />
105 1 8<br />
106 1 8<br />
107 1 3<br />
108B 1 1<br />
109 1 4<br />
111 1 7<br />
112A 2<br />
113 1 1<br />
114 1 1<br />
117 1 1<br />
118 1 1<br />
Note: Fire Blankets are located in the hall in between the rooms specified below.<br />
Room #'s # <strong>of</strong> Fire Blankets<br />
101-103 1<br />
105-107 1<br />
111-113 1<br />
115-117 1<br />
1-3 1<br />
3-5 1<br />
11-13 1<br />
next to 12A 1<br />
15A-17 1<br />
35
5. Lab Fires and <strong>Use</strong> <strong>of</strong> Fire Extinguishers<br />
1. When graduate students are assigned to a particular research laboratory, they should look over the<br />
phone numbers on the “Telephone #s <strong>of</strong> Emergency Personnel / Emergency Facilities” sheet in this manual<br />
and take note <strong>of</strong> the location <strong>of</strong> all fire extinguishers within their lab and the nearest hallway fire blanket,<br />
dry powder fire extinguisher, fire alarm, and exit signs. Also, look at the Emergency Exit Plan map posted<br />
just outside your lab in the hallway. When a fire starts <strong>for</strong> any reason, consider the hazard to adjacent lab<br />
rooms, the hallway, and the building as a whole be<strong>for</strong>e activating the alarm. Decide yourself or from the<br />
assistance <strong>of</strong> others whether you can extinguish the fire with your laboratory safety equipment. Calling<br />
campus security (phone 5911) may be in order be<strong>for</strong>e calling the local fire station (phone 911), located a<br />
short distance away on Reynolda Road. Naturally, fires that have grown or show the potential <strong>of</strong> growing<br />
quickly into large-scale furniture or wall/ceiling fires call <strong>for</strong> a swift pull on the Fire Alarm.<br />
2. Bunsen burner flames should be allowed only in sections <strong>of</strong> the lab free from solvent vapors, organic<br />
solvents, or generally anything else which may accidentally combust while your back is turned. Clear the<br />
bench space around the burner be<strong>for</strong>e you light up. Do not leave glass-working torches or Bunsen burners<br />
on unless someone is in the lab.<br />
3. <strong>Use</strong> the designated fire extinguisher <strong>for</strong> the type <strong>of</strong> fire encountered. Extinguishers are marked with<br />
letters or descriptive pictographs corresponding to the following types <strong>of</strong> fires:<br />
A - common combustible solid material (wood, carpets, paper, etc.)<br />
B - flammable organic solvent liquids<br />
C - electrical equipment<br />
D - combustible chemical metals (e.g., sodium, phosphorus, lithium aluminum hydride,<br />
etc.)<br />
Each laboratory in Salem Hall is equipped with all needed types <strong>of</strong> fire extinguishers. Carbon<br />
dioxide (CO2) extinguishers are the most numerous, being located in all undergraduate and research<br />
laboratories. They are rated <strong>for</strong> type B and C fires.<br />
One multipurpose dry chemical powder extinguisher (containing an ammonium phosphate base<br />
inert material) is located in each hallway wing <strong>of</strong> the building outside <strong>of</strong> the laboratories. These are rated<br />
<strong>for</strong> A, B, and C type fires.<br />
Large type D extinguishers are located in particular research laboratories, those likely to deal with<br />
combustible metals.<br />
Most laboratory fires can be extinguished with CO2. Discharged extinguishers can be refilled by<br />
Physical Facilities, phone # 4255. Call them when you use more than half an extinguisher.<br />
4. Fire blankets <strong>for</strong> smothering clothing fires are located in each building hallway wing, on the wall in a<br />
vertical red metal container. <strong>Use</strong> them by grasping the rope loop on the right side and revolving your body<br />
leftward until you are tightly wrapped.<br />
5. Pull the retaining pin out <strong>of</strong> the extinguisher handle by TWISTING THE PIN LATERALLY TO<br />
BREAK THE PLASTIC TIE and then pulling out the pin, away from the cylinder. Aim the extinguisher<br />
spray at the base <strong>of</strong> the flame, not the flame itself. Organic solvent fires will spread if you spray the<br />
retardant directly on the liquid – aim just above the liquid.<br />
6. (The following in<strong>for</strong>mation was provided by Dave Brown, <strong>for</strong>mer WFU Safety Director).<br />
“The most common [fire safety] violations are listed below. Most are easily corrected and require<br />
minimal ef<strong>for</strong>t. Corrective action should be taken immediately if any <strong>of</strong> these situations exist.<br />
36
“COMMON FIRE CODE VIOLATIONS<br />
“Electrical<br />
a. Flat extension cords are not allowed. Power strips with built-in circuit breakers are<br />
acceptable. Don’t overload electrical circuits with too many appliances.<br />
b. Power strips cannot be plugged into other power strips (piggybacking).<br />
c. Faulty outlets (loose, broken, missing cover plates, ungrounded) must be repaired ASAP by<br />
Physical Facilities.<br />
d. Electrical panels must be fully accessible.<br />
e. Cords on appliances should not be frayed, spliced or cracked. If they are, have them<br />
repaired by Physical Facilities.<br />
“Exits<br />
a. Exits must be kept unlocked unless equipped with panic type hardware.<br />
b. Exit passages (stairways, hallways) are to be kept clear. No storage is allowed.<br />
c. Exits must be clearly indicated and equipped with functioning exit lights.<br />
d. Exit doors must be operable with no greater than 15 pounds <strong>of</strong> pressure and must not bind.<br />
“Housekeeping<br />
a. Areas must be clean, free <strong>of</strong> debris and combustibles (paper, rags, boxes).<br />
b. All containers must be clearly labeled to identify contents<br />
c. Flammable liquids must be stored in flammable liquids cabinets” [ or <strong>care</strong>fully stored in<br />
minimal amounts on laboratory shelves - MAT].<br />
7. Fire alarms are located in the following hallways:<br />
Ground Floor First Floor Second Floor<br />
1. Stairwell North 1. Left front door 1. Next to North Stairs<br />
2. Stairwell South 2. Right front door 2. Next to South Stairs<br />
3. Next to Rm. 7 3. Next to North door<br />
4. Next to Rm. 1 4. Next to South door<br />
5. Next to Rm. 17 5. Next to North Stairs<br />
6. Next to South Stairs<br />
Activating a fire alarm is a serious matter, not to be taken lightly. Most people realize this,<br />
perhaps even to such an extent as to render themselves reluctant to do so when it is clearly necessary. DO<br />
NOT hesitate to pull an alarm when a laboratory fire has grown out <strong>of</strong> control. Break the glass on the alarm<br />
with the attached breaking device and PULL! You should know the location <strong>of</strong> the nearest alarm to your<br />
lab and examine it at least once when you begin working in that area.<br />
Fire extinguisher inspections <strong>for</strong> Salem Hall are conducted periodically by Mr. Scott Frazier [WFU<br />
Assistant Environmental Health and Safety (EHS) Director]. Please call him at phone # 4329 to get<br />
extinguishers recharged if they are emptied during a fire in your lab. All Fire Extinguisher Inspection<br />
Records are kept with him, also.<br />
References <strong>for</strong> General Safety Procedures:<br />
Safety in Academic Laboratories, 6 th edition. American Chemical Society, Washington D.C.:<br />
1995, pages 3-8, 32.<br />
Chemical Safety Manual <strong>for</strong> Small Businesses, 2 nd edition. American Chemical Society,<br />
Washington D.C.: 1992, pages 4-11, 25-31, 53-59.<br />
37
C. Procedures <strong>for</strong> Handling Hazardous Chemical Waste<br />
1. HAZARDOUS WASTE COLLECTION: GENERAL GUIDELINES<br />
Please collect chemical waste in well-labeled containers (with labels headed with the wording<br />
“HAZARDOUS WASTE, Date______”) and store in your research or work area, fully enclosed and<br />
preferably kept in a hood or in the vented cabinets beneath the hood. Keep aqueous solutions separated<br />
from organic solvents. Do not mix liquids with large amounts <strong>of</strong> solids. Consolidate chemically compatible<br />
inorganic solids in one bottle, and organic solids in another. Incompatible or mutually reactive<br />
compounds should not be placed in the same bottle. (See Prudent Practices, 2nd edition, table 3.9 on<br />
page 52 and table 3.10 on page 54). When in doubt whether you are mixing incompatible chemicals,<br />
consult the laboratory manager or a pr<strong>of</strong>essor. The safest course is to keep each particular compound in a<br />
different container if you have the slightest suspicion that one <strong>of</strong> the waste chemicals may react with the<br />
other.<br />
Aqueous solutions or mixed Organic <strong>Solvent</strong>s should be labeled with the solvent name(s) and<br />
approximate weight or volume percentage <strong>of</strong> each listed dissolved solid chemical component (i.e., 10%,<br />
1%, 0.01%, less than 1%, etc.).<br />
When you are ready to dispose <strong>of</strong> waste, take it to the metal surface table in the solvent room #20,<br />
located next to the acetone drum, in the loading dock area <strong>of</strong> Salem Hall. Chemical solids, in appropriate<br />
labeled containers, and small one to four liter size bottles <strong>of</strong> labeled organic solvents and aqueous inorganic<br />
solutions can also be placed here.<br />
Extremely reactive and very toxic waste can be stored in the hood in the chemical storage room<br />
#19 (i.e., sodium metal, osmium tetroxide, phosphorus, sodium cyanide, barium cyanide, reactive metal<br />
hydrides, etc.) LABEL WITH A HEADING OF “HAZARDOUS WASTE”, AND THEN LIST<br />
BELOW IT A SPECIFIC SPELLED-OUT CHEMICAL NAME OR NAMES AND DATE IT WITH<br />
THE DAY OF THE MONTH AND YEAR THE WASTE WAS COLLECTED. Waste companies will<br />
not accept unidentified waste. Labels such as "aromatic waste" or "inorganic salts" are inappropriate and<br />
will be returned to you. AGAIN, LABEL WITH SPECIFIC FULLY SPELLED OUT CHEMICAL<br />
NAMES. Place organic peroxides on the bottom shelf <strong>of</strong> this hood and keep away from organic or<br />
inorganic acids.<br />
A designated Graduate Student or teaching assistant <strong>for</strong> your work area will maintain a Micros<strong>of</strong>t<br />
Word document listing <strong>of</strong> typical waste generated in your lab, which will be emailed to the Laboratory<br />
manager at mathomps@wfu.edu in your department when the waste is ready <strong>for</strong> removal to the <strong>Solvent</strong><br />
room # 20. <strong>Example</strong>s <strong>of</strong> labels include:<br />
HAZARDOUS WASTE, Date 02-22-07 (This date refers to the date that the waste<br />
) One white plastic container <strong>of</strong> filter paper and Organic solids: is actually taken downstairs to the<br />
� N-Acetyl-2-aminobenzoic acid Chemical waste “Accumulation”<br />
� 9-Fluorenol area in the <strong>Solvent</strong> room)<br />
� Methoxychalcone<br />
� Naphthalene<br />
HAZARDOUS WASTE, Date 02-22-07<br />
) Water with:<br />
� Sodium iodide, approximately 5%<br />
� Ammonium chloride, 2-5%<br />
� Sodium sulfate, less than 1%<br />
� Sodium thiosulfate, less than 1%<br />
HAZARDOUS WASTE, Date 02-03-06<br />
38
) 4-Bromodimethylaniline<br />
HAZARDOUS WASTE, Date 03-15-02<br />
) Two bottles <strong>of</strong> Water (acidic) with:<br />
� Bis(salicylaldehydato)nickel (II) dehydrate<br />
� Bis(salicylaldiminato)nickel (II)<br />
� Bis(N-2’-butylsalicylaldiminato)nickel (II)<br />
HAZARDOUS WASTE, Date 11-19-06<br />
) Two bottles <strong>of</strong> Acetone, Hexane, and Ethyl ether with:<br />
� Acetophenone<br />
� Anisole<br />
� Benzaldehyde<br />
� Benzyl alcohol<br />
� Benzoic acid<br />
� Naphthalene<br />
Aqueous solutions should be checked with (blue) litmus paper and labeled acidic (see above<br />
example) if necessary, although the presence <strong>of</strong> a compound named as an acid (e.g., Acetic acid) will<br />
ordinarily be sufficient to indicate that the material inside is acidic.<br />
Each research laboratory should maintain its own supply <strong>of</strong> spent reagent bottles to be used as<br />
waste containers. Please take extras to the small marked cart or under the metal table <strong>of</strong> room #20 <strong>for</strong><br />
community use. You may take containers from this area when you need them. If necessary, get clean<br />
bottles from the stockroom, #110, or the general chemistry preparation room, #103. Gallon sized glass jars<br />
are located in room #103, and empty 5 gallon blue Fisher metal cans are located in the solvent room, #20.<br />
White five gallon polyethylene jugs are also in room #103.<br />
The waste chemicals will eventually be "lab-packed" or enclosed in safe transportation packages<br />
and taken out by waste treatment firms.<br />
Wake Forest University's hazardous waste is currently removed by a national company with a<br />
branch in North Carolina:<br />
ONYX ENVIRONMENTAL SERVICES Carolina Environ Associates American Envr. Services.<br />
2176 Pressley Road P.O. Box 963 9741 Suite I<br />
Charlotte, NC 28217 or, alternately: Burlington, NC 28216-0963 Southern Pine Blvd<br />
Tel.No. (800) 626-1461 336-229-0058 Charlotte, NC 28273<br />
Phone 704-527-4777<br />
These companies maintain treatment and storage facilities in North Carolina and disposal facilities in other<br />
states, like New Jersey.<br />
39
2. Common Organic Waste <strong>Solvent</strong>s<br />
The following common laboratory organic solvents can be poured into one <strong>of</strong> the two 55 gallon<br />
waste drums located in the solvent room, #20, labeled HAZARDOUS WASTE, Non-Sulfur, Non-<br />
Halogenated Organic <strong>Solvent</strong>s, meant <strong>for</strong> the following highly flammable, generally non-reactive<br />
hydrocarbons, commonly used in most academic research and teaching Labs. Do not add water or acidic<br />
material to these drums:<br />
acetone methyl ethyl ketone pump oil<br />
benzaldehyde mineral spirits tetrahydr<strong>of</strong>uran<br />
benzene motor oil toluene<br />
cyclohexane naphtha xylenes<br />
ethyl ether paint thinner ethyl alcohol, (and,<br />
ethyl acetate petroleum ether low-molecular weight alcohols,<br />
heptane propanol (1 or 2-propanol) cyclohexanol, methanol )<br />
hexane propyl acetate ethylene glycol<br />
Dimethyl<strong>for</strong>mamide<br />
You must list each chemical by name and approximate amount (liters) in logbooks kept near each<br />
drum. DO NOT OVERFILL THESE DRUMS! Leave about 4 to 6 inches from the top. Don't empty<br />
mineral acids, organic acids, or aqueous solutions into these drums. Oxidizers in the presence <strong>of</strong> mixed<br />
organic solvents may cause a fire. Waste companies do not appreciate receiving organic solvent drums with<br />
a water layer on the bottom.<br />
All other organic solvents not on the list above must be poured into separate glass or metal<br />
containers, labeled, and placed on the metal table. This includes any potentially reactive or unstable<br />
liquid organic chemical. <strong>Example</strong>s would be sulfur-containing compounds, complex heterocyclics,<br />
corrosives, organic acids, lachrymators, etc. - i.e., bromine, acetic anhydride, acetyl chloride,<br />
chlorosulfonic acid, pyridine, acetonitrile, alanine, 1,4-dioxane, tert-butyl chloride, etc.<br />
The two common halogenated organic solvents (methylene chloride and chloro<strong>for</strong>m, only) must<br />
be separated from other solvents and poured into labeled, 20 liter empty white polyethylene containers kept<br />
next to the large 55 gallon steel drums, on the floor in the wide yellow spill tray. When a waste company is<br />
called to take out waste (about once every three months) these halogenated solvents will be consolidated<br />
into one 55 gallon drum - to do so earlier would cause buildup <strong>of</strong> rust within the larger drums. Methylene<br />
chloride hydrolyzes and produces HCl which causes metal cans to rust. Do not deposit these two solvents<br />
in metal cans.<br />
3. SAFETY PRECAUTIONS IN SOLVENT ROOM<br />
Note that an eyewash station and safety shower are located just outside the door, in the loading<br />
dock area. Wear safety glasses and chemically resistant gloves. Absorbent material <strong>for</strong> chemical spills is<br />
located on the second metal table located next to the large 55 gallon drums. Follow the chemical spill<br />
procedure in section III.J.3 <strong>of</strong> this manual. There is a rear emergency exit door. Please keep this door<br />
unlocked from inside and locked from outside the room.<br />
In the event <strong>of</strong> a fire, the automatic fire extinguisher system in the ceiling will trigger. Additional<br />
fire extinguishers are located by the entrance doorway. Report any spills or corroded waste containers.<br />
Static electricity discharge cables are located on the large 55 gallon drums. Connect these to metal waste<br />
containers be<strong>for</strong>e you pour waste from them into the drum. Please note that the newly installed independent<br />
ventilation systems in both the solvent room and the chemical storage room were designed to maintain<br />
concentrations <strong>of</strong> chemical fumes below the Permissible Exposure Limit (PEL). Report any malfunction <strong>of</strong><br />
the ventilation system to Physical Facilities (phone x-4255).<br />
Some Fisher organic solvents in 20 liter blue-metal cans, placed in this room <strong>for</strong> community use,<br />
are capable <strong>of</strong> peroxide <strong>for</strong>mation once opened and exposed to air <strong>for</strong> long periods. If half emptied and left<br />
<strong>for</strong> 5 or 6 months, these solvents may become explosive. DO NOT OPEN NEW CANS OF THIS<br />
MATERIAL UNTIL CANS THAT HAVE ALREADY BEEN OPENED ARE USED UP ENTIRELY:<br />
Diethyl ether, Tetrahydr<strong>of</strong>uran, 1,4-Dioxane<br />
Date the label <strong>of</strong> these chemicals with the date on which the container was first opened. If the above cans<br />
are not labeled, the laboratory manager will begin ordering these solvents individually, rather than in-bulk,<br />
until students learn to properly date them. Be sure to tighten the black plastic spout cap after dispensing<br />
any solvents kept in this room. The hazardous waste storage area is checked weekly by the laboratory<br />
40
manager and stockroom personnel using a standard <strong>for</strong>m located on the second metal table. Do not move<br />
the logbook from this area.<br />
4. MERCURY SPILLS<br />
At present, there is no legal method <strong>for</strong> disposing <strong>of</strong> metallic mercury. Take broken<br />
thermometers and place in the white plastic pail located in the hood <strong>of</strong> the chemical storage room,<br />
#19, across from the solvent room. These are recycled with the chemical waste company serving Salem<br />
Hall.. Mercury spills should be collected with a vacuum hand pump (“Hg Vac”, Lab Supply Company<br />
Catalog # YB-20754, refill pack catalog # YB-16613). Empty the collection tube into a wide mouth glass<br />
bottle and take it to the plastic holding tray located beneath the hood in room # 19, underneath the broken<br />
thermometer white plastic pail. Every ef<strong>for</strong>t should be made to collect mercury droplets with this device,<br />
instead <strong>of</strong> sweeping them up, since the mercury must be recycled and sold. Dirt and trash collected along<br />
with the mercury will contaminate it. Containers holding more trash than mercury will be returned to you<br />
<strong>for</strong> proper cleanup.<br />
Don‟t use commercially available mercury absorbent material, such as Lab Safety brand Mercury<br />
Vapor Absorbent and Hg Absorb (a zinc amalgam material) which are located in the stockroom, unless<br />
absolutely necessary, i.e., <strong>for</strong> very large spills <strong>of</strong> mercury which cannot be collected with the hand pump.<br />
This material will be extremely difficult to dispose <strong>of</strong>, since no waste company will take it. Charges<br />
incurred by the department in disposing <strong>of</strong> it will be reimbursed by the research group responsible <strong>for</strong> the<br />
spill.<br />
The mercury will eventually be poured into metal canisters, located on the floor next to the hood, and sold<br />
to the following mercury recycling center:<br />
Bethlehem Apparatus Company, Inc.<br />
890 Front Street; P.O. Box Y<br />
Hellertown, PA 18055<br />
Tel. No. (610)-838-7034<br />
An alternate company would be:<br />
D. F. Goldsmith, Chemical and Metal corp.<br />
909 Pitner Ave.<br />
Evanston, IL 60202<br />
Tel.No. (708) 869-7800<br />
5. WASTE FROM UNDERGRADUATE LABORATORIES, FIRST FLOOR<br />
Persons working as Teaching Assistants are responsible <strong>for</strong> handling waste generated by<br />
undergraduate students and transporting it to the solvent room. Chemical preparation persons are<br />
responsible <strong>for</strong> a) dispensing reagent and prepared chemicals to each lab bench and b) labeling empty waste<br />
containers and placing them in appropriate waste-holding areas in each lab be<strong>for</strong>e the experiment actually<br />
begins. Give T.A.'s only the number <strong>of</strong> waste containers actually needed <strong>for</strong> a particular week's experiment.<br />
Aqueous solutions <strong>of</strong> inorganic salts generated in the freshman lab classes will be poured into<br />
open, white or gray plastic pails located in the general chemistry prep room, #103, and left in the hood in<br />
that room to evaporate. The residue will be consolidated into one or two pails and taken to the solvent<br />
room when full. Label each pail with the full name (or <strong>for</strong>mula) <strong>of</strong> the component involved - i.e., Barium<br />
Chloride (or BaCl 2 ), Cadmium nitrate [or Cd(NO 3 ) 2 ], Silver nitrate (or AgNO 3 ), etc.<br />
Generally, these common inorganic salts should be placed in two different storage categories and<br />
not mixed together in the same white or gray plastic pail. One category is composed <strong>of</strong> higher toxic<br />
potential cations and anions, as specifically listed on pages 167 and 168 <strong>of</strong> Prudent Practices, 2nd Edition.<br />
The other category consists <strong>of</strong> very low toxic cations/anions, listed here as well. Do Not, however, place<br />
41
any aqueous solutions whatsoever <strong>of</strong> mercuric salts in any <strong>of</strong> these storage containers (i.e. mercuric<br />
chloride, mercurous nitrate, etc.) Mercuric salts, either Hg 1+ or Hg 2+ , cannot presently be taken<br />
by waste companies. We will have to store the evaporated remnants <strong>of</strong> these solutions in a labeled<br />
container, kept in the solvent room #20, until we can either recycle them or receive clear instructions from<br />
higher waste authorities. Be sure to read the Forsyth County/City <strong>of</strong> Winston-Salem ordinance disallowing<br />
drain disposal <strong>of</strong> metal cations above specific concentration levels, located in subchapter # 11, below. You<br />
should also read section 7.D.3.8, “Inorganic Ions”, <strong>of</strong> Prudent Practices, 2nd edition., pages 166-171.<br />
For all other waste handling and disposal involving freshman student labs please follow the<br />
guidelines listed under the “Chemical Handling” section <strong>of</strong> the modular laboratory student handouts,<br />
instruction‟s in<strong>for</strong>mation section. The teacher will give this in<strong>for</strong>mation to you.<br />
Organic chemistry Teaching Assistants will gather student waste containers located in the rear <strong>of</strong><br />
their assigned teaching laboratory rooms and take them to the solvent room, #20, <strong>for</strong> storage on the metal<br />
table. If each container is properly labeled be<strong>for</strong>e the experiment starts, you will not have to sort out the<br />
waste into new containers afterwards. Remember, the prep persons are responsible <strong>for</strong> dispensing<br />
chemicals and waste containers to your assigned area, but you are responsible <strong>for</strong> removing the waste to the<br />
solvent room, room #20, downstairs. Generally, most benign organic solids used in the undergrad Organic<br />
Labs can be mixed in the same container. When in doubt, check with your instructor or the laboratory<br />
manager.<br />
DO NOT MIX (OR ALLOW UNDERGRADS TO MIX) AQUEOUS SOLUTIONS WITH<br />
ORGANIC SOLVENTS, SOLIDS WITH LIQUIDS, OR OTHERWISE INCOMPATIBLE CHEMICALS<br />
IN THE SAME CONTAINER. These organic lab is equipped with a large, 2-liter, separatory funnel. If<br />
students have trouble separating aqueous and organic waste, have them pour their liquid waste into these<br />
funnels. At the end <strong>of</strong> the experiment, pour out the bottom layer <strong>of</strong> water and, if the aqueous ingredients are<br />
non-hazardous, non-regulated and chemically benign, neutralize it with sodium bicarbonate or baking soda,<br />
and pour them down the lab drains with copious amounts <strong>of</strong> water.<br />
In addition to the above guidelines, have the students read the “Cleaning Up” section at the end <strong>of</strong><br />
each particular experimental procedure in the class textbook, Williamson, Kenneth. Macroscale and<br />
Microscale Organic Experiments, 2nd edition. Lexington, MA: D.C. Heath and Company, 1994 and<br />
follow these instructions.<br />
Be<strong>for</strong>e taking the waste downstairs, you can store it temporarily in the hood <strong>of</strong> room #107, a<br />
general chemistry lab room. Keep a couple <strong>of</strong> 5 gallon metal solvent cans <strong>for</strong> common organic solvent<br />
waste (see list <strong>of</strong> common organic solvent list in previous section B, Waste Organic <strong>Solvent</strong>s). Place a<br />
separate paper label with the name <strong>of</strong> the solvent or solvents <strong>for</strong> each and every solvent poured into the<br />
drum. This drum should be labeled overall as the acidic organic solvent waste drum and should not be<br />
poured into the 55 gallon waste drum downstairs, since most organic experiments will involve some use <strong>of</strong><br />
mineral acids and will no doubt contaminate this organic solvent waste can. If the solvents are overly<br />
acidic, pour them into the large 2 liter separatory funnels in the back hoods <strong>of</strong> your lab, add some sodium<br />
bicarbonate aqueous solution, shake it out <strong>care</strong>fully, pour organic solvent back into the can and discard the<br />
water. By the time you fill the can, you should have at least a dozen labels on it. If this is not taken <strong>care</strong> <strong>of</strong><br />
by community ef<strong>for</strong>t among the TA‟s, THE LAB MANAGER WILL ASSIGN THIS TASK TO ONE<br />
PARTICULAR T.A. PER SEMESTER.<br />
Reactive solvents, like acetic anhydride or bromine, <strong>for</strong> example, should go into separate smaller<br />
containers, as should halogenated solvents, like methylene chloride or chloro<strong>for</strong>m.<br />
Solid organic compounds which are compatible (i.e., most organic solids used in undergraduate<br />
organic labs) can go into one communal wide-mouth glass or plastic jar, naturally, with named labels<br />
attached. Any overly reactive solid, like lithium aluminum hydride or sodium metal, etc., should go into<br />
separate containers. <strong>Use</strong> your judgment or ask <strong>for</strong> advice. Acidic or basic aqueous layers with trace<br />
amounts <strong>of</strong> non-toxic inorganic salt components can be neutralized with sodium bicarbonate or dilute<br />
mineral acids and dispensed into the lab sink drain, as per instructions in the above CRC procedure.<br />
42
Mineral acids (HCl, HNO 3 and H 2 SO 4 ), ammonium hydroxide (NH 4 OH), and Phosphoric Acid<br />
(H3PO4) can legally be disposed <strong>of</strong> as instructed in Armour, M.A., Hazardous Laboratory Chemicals<br />
Disposal Guide, 2nd edition. Boston: CRC Press, 1996, under the following conditions:<br />
a. The acids must be completely neutralized and this must occur as a definite part <strong>of</strong> the<br />
experimental procedure, preferably at the end.<br />
b. Dilute with at least 1:10 dilution <strong>of</strong> acid to H 2 O be<strong>for</strong>e neutralizing<br />
c. Contaminants present in the acid must be less than 1% total<br />
(A copy <strong>of</strong> this book is kept in the stockroom #110.)<br />
Do not dispose <strong>of</strong> hydr<strong>of</strong>luoric acid or perchloric acid in this manner. It should be given to the<br />
waste companies, as should spent chromerge (chromic acid/H 2 SO 4 ) cleaning mixtures.<br />
The listed procedures <strong>for</strong> all four mineral acids are basically as follows:<br />
Wear suitable gloves, such as nitrile rubber gloves (i.e., the blue, green, or yellow gloves located in<br />
the stockroom, room #110), a laboratory coat, and eye protection while slowly diluting the concentrated<br />
acid or further diluting less concentrated acids in a suitable container, such as a large beaker or a lab sink<br />
with a drain plug, or a large standard heavy-duty polyethlene pan.<br />
Add baking soda (sodium bicarbonate), sodium carbonate, calcium carbonate, or soda ash slowly<br />
into the diluted solution until neutralization is complete, i.e., until vapors <strong>of</strong> CO2 don‟t rise from the<br />
mixture. Pour the resulting solution down the drain with at least 50 times its volume in H20. All <strong>of</strong> this<br />
should preferably be done in a fume hood.<br />
Reaction equations <strong>for</strong> Neutralizations <strong>of</strong> Acids:<br />
2 HCl + Na2CO3 � 2NaCl + CO2 + H2O<br />
2HNO3 + Na2CO3 � 2NaNO3 + H2O + CO2<br />
H2SO4 + Na2CO3 � Na2SO4 + H2O + CO2<br />
Ammonia can similarly be disposed <strong>of</strong> using dilute hydrochloric acid as the neutralizing agent.<br />
Reaction equations <strong>for</strong> neutralizations <strong>of</strong> ammonium hydroxide and phosphoric acid:<br />
NH4OH + HCl � NH2Cl + H2O<br />
2 H3PO4 + 3 Na2CO3 � 2 Na3PO4 + 3 H2O + 3 CO2<br />
43
6. ALUMINA/SILICA-GEL CHROMATOGRAPHY WASTE<br />
label:<br />
This material should be packaged in 30 gallon blue polyethylene containers with the following<br />
HAZARDOUS WASTE,<br />
Date________<br />
Alumina/Silica-Gel<br />
a) Silica-gel 30 %<br />
b) Sand 30 %<br />
c) Alumina 30 %<br />
d) Florisil 10 %<br />
When full, take to the solvent room # 20 <strong>for</strong> storage.<br />
7. SPENT LECTURE-BOTTLE COMPRESSED GAS CYLINDERS<br />
These metal cylinders, when completely empty, can be legally disposed <strong>of</strong> via the local landfill by<br />
labeling "EMPTY" with clearly visible markings and depositing in the loading dock garbage bins. This<br />
would apply to inert or non-air sensitive gases which are spent, entirely. However, it is not advisable to do<br />
this. Naturally, it would be better to return the cylinders to the original vender.<br />
Lecture bottles bought from Sigma-Aldrich Chemical Company are especially easy to return.<br />
Their cylinder return service instructions can be obtained by calling 1-800-558-9160, the customer service<br />
department. The cost is about $27.00. Most lecture bottles are best purchased from this company, anyway,<br />
if not National Welders. Twenty-seven dollars is much less than the $200 to $300 that most waste<br />
companies would charge. Give them the in<strong>for</strong>mation they need (our account # with Sigma-Aldrich, the<br />
catalog # <strong>of</strong> the cylinder, and the chemical name) and they will send you shipping labels so that we can send<br />
back empty lecture bottles in cardboard boxes, properly labeled with the DOT chemical warning labels that<br />
were shipped to you with the cylinder when you received it. SAVE THE SHIPPING BOX AND THE<br />
WARNING LABELS THAT YOU RECEIVED WITH THE LECTURE BOTTLE. The lab manager will<br />
make arrangements to send the cylinders back via Roadway transportation services, phone # 993-4811 in<br />
Kernersville, NC. They must be sent by truck. UPS will not take them.<br />
The following Matheson Gas Company lecture bottle gases are sold by Fisher Scientific Co.:<br />
Gas Catalog #<br />
Ammonia 10-599A<br />
Carbon Dioxide 10-599E<br />
Chlorine 10-599F<br />
Ethylene 10-599I<br />
Helium 10-599J<br />
Hydrogen 10-599K<br />
Hydrogen Sulfide 10-599L<br />
Methane 10-599N<br />
Nitrogen 10-599P<br />
Oxygen 10-599R<br />
SO2 Anhydrous 10-599W<br />
This is generally the least expensive source <strong>of</strong> such lecture bottle size gas cylinders, and you can<br />
return them by mail to Matheson via the following procedure:<br />
Call Matheson Gas Products at phone # (770) 961-7891, Morrow, GA, and follow these steps, as<br />
stipulated by the company:<br />
44
1. “Lecture Bottles must be Matheson Lecture Bottles.<br />
2. Bottles must be properly labeled (original).<br />
3. Valves must be operable and in good condition.<br />
4. Product must be from existing product line or will not be accepted.<br />
5. Accepting location must have capability to drain cylinders. (It does, at least in Morrow, GA)<br />
6. Lecture Bottles must be in generally good condition.<br />
7. A flat return charge <strong>of</strong> $40.00 per Lecture Bottle will be assessed to cover processing costs.<br />
8. Prior arrangements must be made be<strong>for</strong>e making returns.<br />
(Call above phone number and send to:<br />
Matheson Gas Products<br />
6874 South Main Street<br />
Morrow, Ga 30260)<br />
“See DOT Shipment <strong>of</strong> Chemicals section in the laboratory manager’s copy <strong>of</strong> this manual<br />
<strong>for</strong> proper labels to add to the box. The laboratory manager will have proper DOT warning<br />
labels you can add to the shipping container. It is a good idea to keep the original shipping<br />
box, with the labels already affixed, somewhere in your lab or in the storage room #8A, <strong>for</strong><br />
future shipment <strong>of</strong> the empty cylinder. Remember, no gas cylinder should be completely<br />
drained, so you will have trace amounts <strong>of</strong> gas in the bottle, enough <strong>for</strong> justification <strong>of</strong><br />
warning labels.<br />
9. Any bottles received not meeting these criteria will be returned to the customer.<br />
10. Matheson reserves the right to refuse all lecture bottles.<br />
“The company regrets any inconvenience this may cause, however, Matheson cannot continue to<br />
absorb the increasing costs <strong>of</strong> cylinder reclamation (due to unidentifiable, non-labeled lecture<br />
bottles").<br />
National Welders, Inc., a local company which supplies our large-size gas cylinders, is also a<br />
dealer <strong>for</strong> Matheson lecture bottles. This company will collect most empty cylinders when requested.<br />
Please contact them by phone (744-0010) and take the cylinders to the "Empty Cylinder" area in the outer<br />
loading dock area <strong>of</strong> Salem Hall. NEVER COMPLETELY EXPEND CORROSIVE, AIR-SENSITIVE,<br />
MOISTURE-SENSITIVE OR STRONG OXIDIZER GASES FROM LECTURE BOTTLES. Outside air<br />
will be drawn into the cylinder and an explosion may occur after contact with oxygen, water vapor or<br />
oxidizable material (like organic lubricants or grease). Return the cylinder to the vendor with about 20-25<br />
psi remaining in the tank. Consult your research advisor if you have any uncertainties as to the safety <strong>of</strong><br />
emptying a particular cylinder.<br />
8. Lab Procedures <strong>for</strong> “In-Process” disposal <strong>of</strong> Highly Reactive Chemicals<br />
Occasionally a chemical encountered in research laboratories is so corrosive or reactive that it must be<br />
destroyed as part <strong>of</strong> the experimental procedure when it is spent or no longer in a useable <strong>for</strong>m. If it is to be<br />
used in an experiment and is clearly in need <strong>of</strong> “in-process” destruction, consult with your research advisor<br />
and obtain such in<strong>for</strong>mation from the chemical literature or one <strong>of</strong> the following sources:<br />
Armour, M.A. Hazardous Laboratory Chemicals Disposal Guide, 2nd edition. Boston: CRC Press, 1996,<br />
located in the chemistry stockroom, Room # 110.<br />
Lunn, George and Sansone, Eric B. Destruction <strong>of</strong> Hazardous Chemicals in the Laboratory, 2nd edition.<br />
New York: John Wiley and Sons, Inc., 1994.<br />
Prudent Practices, 2nd edition, especially Chapter 7.<br />
9. Responsibilities <strong>of</strong> Laboratory Personnel<br />
Persons working as teaching assistants, laboratory chemical preparation persons or stockroom<br />
workers cleaning up in various undergraduate laboratories will begin to include the handling <strong>of</strong> chemical<br />
waste in their repertoire <strong>of</strong> privileges and responsibilities associated with being students <strong>of</strong> science.<br />
As <strong>for</strong> research laboratories, please note that you are responsible <strong>for</strong> your own chemical waste.<br />
Label all containers, list all components with approximate percentages <strong>of</strong> each, bottle or can up all chemical<br />
waste, and move it out to the solvent room, #20. Please try not to clutter this area. Report any infractions<br />
<strong>of</strong> safety rules, spills, accidents, etc. occurring in this room to the laboratory manager.<br />
45
YOU ARE REQUESTED TO READ SECTION 5.C.6 OF Prudent Practices, 2nd edition, pages 84-85,<br />
FOR A GOOD SUMMARY OF THE CHEMICAL WASTE PROCEDURES LISTED IN THIS<br />
MANUAL.<br />
It is hereby stipulated that each research laboratory group designate one graduate student to<br />
oversee the collection and transportation <strong>of</strong> chemical waste from the group‟s work area to the metal table or<br />
55 gallon solvent waste drum in room #20. In particular, this designated person has the responsibility <strong>of</strong><br />
visually checking the contents <strong>of</strong> each waste container be<strong>for</strong>e it is take by other students within the group to<br />
the waste holding area, to make certain incompatible chemicals have not been placed in the same container.<br />
This should be a permanent or rotating assignment, based on research priorities and faculty dictate.<br />
10. Laboratory Manager Responsibilities<br />
As the designated “Hazardous Substance Officer” <strong>for</strong> the Chemistry Department, the laboratory manager is<br />
responsible <strong>for</strong>:<br />
1. Coordination <strong>of</strong> the Chemistry Department‟s compliance with local fire department, state, and<br />
federal laws on hazardous substances.<br />
2. Inventory <strong>of</strong> all chemicals <strong>for</strong> the Chemistry Department.<br />
3. Securing Material Safety Data Sheets <strong>for</strong> all chemicals <strong>for</strong> the Chemistry Department.<br />
4. Preparing a written Standard Operating Procedure <strong>for</strong> handling chemical waste <strong>for</strong> the<br />
Chemistry Department.<br />
All hazardous waste in Salem Hall must be contained, cataloged, recorded, manifested and sent out<br />
to waste companies. The laboratory manager will be more than happy to describe the regulatory<br />
requirements <strong>of</strong> chemical waste with you and supervise the manner in which it is handled by you.<br />
11. Conversation with Ms. Crystall Couch on 4/1/93 (As per instructions from Dr. Antony Shoaf,<br />
<strong>for</strong>mer Chemical/Biohazard Officer, Bowman Gray School <strong>of</strong> Medicine, WFU):<br />
“On March 8, 1993, the City/County Utilities Commission passed ordinances which required that<br />
all businesses in Winston-Salem and Forsyth County to not dump concentrations <strong>of</strong> metal ions and certain<br />
pollutants into the city sewage which are greater than the concentrations listed below. If the<br />
concentrations <strong>of</strong> any <strong>of</strong> the constituents listed below are greater than the listed maximum in the effluents<br />
leading from a facility, then that facility will require a special permit.<br />
“Pollutant Maximum Permitted Level in Effluents, ppm (mg/l)<br />
Ag (Silver) < .002 Note: These concentrations are<br />
As(Arsenic) < .005 incredibly dilute. This section generally<br />
Cd (Cadmium) < .005 applies to trace amounts <strong>of</strong> material left in<br />
Cr (Chromium) < .03 dirty lab glassware which is cleaned in lab<br />
Hg (Mercury) < .0002 sinks and does not imply permission to<br />
Cu (Copper) < .2 dump toxic inorganic salts down the drain.<br />
Pb (Lead) < .05 See Prudent Practices, 2nd edition, page 166,<br />
Ni (Nickel) < .05 <strong>for</strong> a discussion <strong>of</strong> how to distinguish<br />
Zn (Zinc) < .005 between toxic and nontoxic inorganic salts.<br />
BOD 500<br />
Susp. Solids 500<br />
pH between 5 and 10<br />
Hydrocarbons, oil,<br />
and grease < 100<br />
Cn - (Cyanide) < .005”<br />
12. Chemical Waste listed by the EPA as “Acute Hazardous Waste” (P-Listed Waste)<br />
Certain chemicals are considered so hazardous as chemical waste, either because <strong>of</strong> their toxicity<br />
or reactivity, that research laboratory generation <strong>of</strong> them must remain below a certain amount per month<br />
46
(one kilogram per month, total amount <strong>for</strong> the Reynolda campus). Otherwise the university could lose its<br />
EPA “Small Quantity Generator” status [meaning small quantity generator <strong>of</strong> hazardous waste]. In the<br />
event this status is lost, much more regulatory paperwork is required <strong>for</strong> what will then be a “Large Quantity<br />
Generator”.<br />
It is advisable that you consult the list <strong>of</strong> such chemicals (referred to by the EPA and “P-list waste”<br />
because the waste codes begin with the letter P) at least once to become familiar with it. It is listed in the<br />
appendix <strong>of</strong> this manual.<br />
As an example <strong>of</strong> precautions to use, consider the following suggestion. Suppose your research<br />
lab generates Osmium tetroxide. This is a P-list waste and you should either end up with only a very small<br />
amount to dispose <strong>of</strong> (say 1 to 200 grams, or 500 mL <strong>of</strong> solution) or set in place a procedure to detoxify or<br />
decontaminate the material, though chemical decomposition, as the last step in your overall reaction<br />
process. Be sure to add this procedure to your reaction process while in progress. Do not treat hazardous<br />
waste after the reaction process has been stopped or disassembled. In house treatment <strong>of</strong> stored hazardous<br />
waste, other than simple neutralization, is not presently permitted by the EPA.<br />
13. Hazardous Waste Record-Keeping <strong>for</strong> WFU and the Chemistry Department<br />
All hazardous chemical waste generated by the university must be properly “manifested”. That is,<br />
shipping papers, prepared by waste companies, must be kept on campus <strong>for</strong> future reference - as required by<br />
RCRA (the Resource Conservation and Recovery Act) and explained on pages 146 and section 9.D, page<br />
205, <strong>of</strong> Prudent Practices, 2nd edition, if you wish to read it (not required reading). All such manifests are<br />
now kept by the Assistant Environmental Health and Safety (EHS) Director, Scott Frazier, at Physical<br />
Facilities. Copies <strong>of</strong> the Waste Company‟s Packing Slip listing <strong>of</strong> all waste chemicals collected from the<br />
Chemistry Department are kept by the Chemistry Department laboratory manager in the top drawer <strong>of</strong><br />
OSHA file cabinet, Chemistry Department Stockroom # 110.<br />
47
Summary <strong>of</strong> Rules <strong>for</strong> Chemical Waste Collection and Labeling<br />
Nearly all spent chemicals generated in teaching and research laboratories should be securely bottled or packaged, labeled,<br />
and stored in or near a laboratory hood, the solvent room # 20 (Loading Dock area), or other safe, secure areas within your Laboratory<br />
stipulated by your research or teaching advisor. Some chemicals are regarded as non-hazardous, non-regulated chemicals and may be<br />
safely deposited in the normal garbage, but the identity <strong>of</strong> these chemicals is not usually something students would be expected to<br />
readily recognize (e.g., “paper, corks, sand, alumina [used in chromatography experiments], silica gel, sodium sulfate, magnesium<br />
sulfate, and so on….”, as explained in the Organic teaching lab CHEM 122L textbook The Organic Chem Lab Survival Manual,<br />
Chapter one, “Disposing <strong>of</strong> Waste”. There<strong>for</strong>e, since most <strong>of</strong> our waste is ultimately given to a Chemical Waste company <strong>for</strong> pickup,<br />
it is advised that nearly all <strong>of</strong> the waste in your work area be handled as follows:<br />
Be sure that the wording “HAZARDOUS WASTE, Date _______” appears as a heading on the label and the begin identifying each<br />
<strong>of</strong> the chemical components with its fully spelled out name, not its chemical <strong>for</strong>mula. For example:<br />
HAZARDOUS WASTE, Date 11-19-06 DO NOT WRITE Na Write out the word “Sodium”<br />
) One bottle <strong>of</strong> Sodium metal in Mineral oil<br />
HAZARDOUS WASTE, Date 03-31-02<br />
) One bottle <strong>of</strong> Organic solids: DO NOT WRITE THE CHEMICAL SYMBOLS OR FORMULAS ONLY<br />
� 1-Naphthol<br />
� Glucose pentaacetate<br />
� Nitrotyrosine (in glass vials)<br />
� 4-Aminobenzenesulfonic acid<br />
� 8-Anilino-1-naphthalenesulfonic acid, ammonium salt hydrate<br />
1. Keep aqueous solutions separated from organic solvents, ins<strong>of</strong>ar as possible. If you do mix the two together, make sure<br />
that in<strong>for</strong>mation is on the label, although it is better to separate the layers (organic and aqueous phases) and place them in<br />
separate containers.<br />
2. Do not mix liquids with large amounts <strong>of</strong> solids.<br />
3. Consolidate chemically compatible inorganic solids in one bottle, and organic solids in another. Incompatible or<br />
mutually reactive compounds should not be placed in the same bottle.<br />
4. Keep each particular compound in a different container if you have the slightest suspicion that one <strong>of</strong> the waste chemicals<br />
may react with the other.<br />
5. Aqueous solutions or mixed Organic <strong>Solvent</strong>s should be labeled with the solvent name(s) and approximate weight or<br />
volume percentage <strong>of</strong> each listed dissolved solid chemical component (i.e., 10%, 1%, 0.01%, less than 1%, etc.) if at all<br />
possible. For example:<br />
HAZARDOUS WASTE, Date 02-22-07<br />
) Water with:<br />
� Sodium iodide, approximately 5%<br />
� Ammonium chloride, 2-5%<br />
� Sodium sulfate, less than 1%<br />
� Sodium thiosulfate, less than 1%<br />
HAZARDOUS WASTE, Date 11-19-06<br />
) Two bottles <strong>of</strong> Acetone, Hexane, and Ethyl ether with:<br />
� Acetophenone, less than 1%<br />
� Anisole, less than 1%<br />
� Benzaldehyde, 10 %<br />
� Benzyl alcohol, trace amount<br />
� Benzoic acid, 20 %<br />
� Naphthalene, 2 to 5%<br />
The following common laboratory organic solvents can be poured into one <strong>of</strong> the two 55 gallon waste drums located in the solvent<br />
room, #20, labeled HAZARDOUS WASTE, Non-Sulfur, Non-Halogenated Organic <strong>Solvent</strong>s, meant <strong>for</strong> the following highly<br />
flammable, generally non-reactive hydrocarbons, commonly used in most academic research and teaching Labs:<br />
acetone methyl ethyl ketone pump oil<br />
benzaldehyde mineral spirits tetrahydr<strong>of</strong>uran<br />
benzene motor oil toluene<br />
cyclohexane naphtha xylenes<br />
ethyl ether paint thinner ethyl alcohol, (and,<br />
ethyl acetate petroleum ether low-molecular weight alcohols,<br />
heptane propanol (1 or 2-propanol) cyclohexanol, methanol )<br />
hexane propyl acetate ethylene glycol<br />
Dimethyl<strong>for</strong>mamide<br />
The two common halogenated organic solvents (methylene chloride and chloro<strong>for</strong>m, only) must be separated from other solvents<br />
and poured into labeled, 20 liter empty white polyethylene containers kept next to the large 55 gallon steel drums, on the floor in the<br />
wide yellow spill tray.<br />
48
All other organic solvents not on the list above must be poured into separate glass or metal containers, labeled, and placed on<br />
the metal table. This includes any potentially reactive or unstable liquid organic chemical. <strong>Example</strong>s would be sulfurcontaining<br />
compounds, complex heterocyclics, corrosives, organic acids, lachrymators, etc. - i.e., bromine, acetic anhydride,<br />
acetyl chloride, chlorosulfonic acid, pyridine, acetonitrile, alanine, 1,4-dioxane, tert-butyl chloride, etc.<br />
Common mineral acids used in Academic laboratories (Hydrochloric, Nitric, Sulfuric acids, including Acetic and Phosphoric acids)<br />
can be completely neutralized with Sodium carbonate or bicarbonate and flushed down the drain with plenty <strong>of</strong> cold water, unless<br />
other harmful chemical components are mixed in with them, in which case they should be securely bottled, capped, labeled, and sent<br />
out with the waste company.<br />
Research students in each research lab making use <strong>of</strong> chemicals and generating chemical waste are responsible <strong>for</strong> identifying and<br />
gathering chemical waste, putting them in appropriate empty glass or plastic containers (depending on the reactivity or lack there<strong>of</strong> <strong>of</strong><br />
the chemical with the type <strong>of</strong> container you‟re using), labeling them as described above, making sure there is no evidence <strong>of</strong> spillage<br />
on the container surface, storing the chemical waste temporarily in a designated storage area within your lab (ideally in a hood, or<br />
underneath a hood, or in a flammable storage cabinet), capping or otherwise closing the container tightly, making absolutely certain<br />
that different chemicals stored within the same container are chemically compatible (that is, do not react with each other), and finally<br />
that each bottle is dated when full and taken to the Hazardous Chemical Waste holding (Accumulation) area in the <strong>Solvent</strong> room # 20<br />
<strong>for</strong> eventual removal by the Chemical Waste Company. Faculty Research Directors and Faculty teaching Lab instructors are<br />
responsible <strong>for</strong> identifying chemical waste if Graduate students are unclear as to what constitutes chemical waste generated in their<br />
research or teaching laboratory work areas. Any other questions regarding chemical waste should be directed to Scott Frazier [WFU<br />
Assistant Environmental Health and Safety (EHS) Director], phone # 4255.<br />
It is hereby stipulated that each research laboratory group designate one graduate student to oversee the collection and transportation<br />
<strong>of</strong> chemical waste from the group‟s work area to the Accumulation area on the metal table or 55 gallon solvent waste drum in room<br />
#20. In particular, this designated person has the responsibility <strong>of</strong> visually checking the contents <strong>of</strong> each waste container be<strong>for</strong>e it is<br />
taken by other students within the group to the waste holding area, to make certain incompatible chemicals have not been placed in<br />
the same container, and dating each waste container when it is taken to the Accumulation area. This should be a permanent or<br />
rotating assignment, based on research priorities and faculty dictate.<br />
The designated Graduate Student or teaching assistant <strong>for</strong> your work area will maintain a Micros<strong>of</strong>t Word document listing <strong>of</strong> typical<br />
waste generated in your lab, which will be emailed to the Laboratory manager at mathomps@wfu.edu in your department when the<br />
waste is ready <strong>for</strong> removal to the <strong>Solvent</strong> room # 20.<br />
49
D. Protective Devices, Equipment, and Apparel<br />
1. Personal Protective Equipment: Eyewear<br />
1. All laboratory workers are required to wear safety glasses or goggles at all times in research and<br />
undergraduate laboratories. Departmentally available “Wraparound” safety glasses must be worn over<br />
prescription eyeglasses. Alternatively, you can purchase your own prescription-lens safety goggles, but be<br />
prepared to prove that they are actually fully rated as safety glasses.<br />
Contact lenses are not acceptable in most laboratory situations, especially around chemicals which<br />
readily generate vapors <strong>of</strong> any sort, i.e. volatile organic liquids or solids, corrosive mineral acids,<br />
lachrymators, solids with dust-like consistencies. These vapors easily become lodged underneath the<br />
contacts rendering removal difficult. Also, one cannot flush the eyes with water until they are physically<br />
removed. After accidentally splashing chemicals into the eyes, one cannot expect to remain panic-free<br />
while groping about <strong>for</strong> the eye-wash fountain and struggling with contact lenses. If contact lenses must be<br />
worn <strong>for</strong> some reason, cover your face with tight-fitting safety goggles. More elaborate eye protection,<br />
including full face shields, may be obtained from the chemistry stockroom (room #110).<br />
2. All undergraduate laboratory students are required to obtain safety glasses, goggles, or “Wraparound”<br />
goggles from the chemistry department stockroom (room #110) during check-in procedures. These must be<br />
kept and worn through each and every laboratory session. They should be returned at the end <strong>of</strong> the<br />
semester, during lab check-out procedures.<br />
Graduate students may obtain eyewear from the same room to be kept until graduation. In the<br />
event other types are desired, they may be purchased from Fisher Scientific Company (or anywhere else) by<br />
their Faculty research directors. Graduate students must obtain one com<strong>for</strong>table pair <strong>of</strong> safety glasses and<br />
one pair <strong>of</strong> tight-fitting safety goggles <strong>for</strong> use in more hazardous research lab operations.<br />
The standard safety glasses kept in the stockroom are AO Safety or Aerosite Fisher Brand (Fisher<br />
Catalog #17-981-9B or 10B, large or small size). These are safety spectacles, with permanently attached<br />
side shields, all in accordance with the relevant OSHA standard, 29 CFR 1910.133, which employs the same<br />
criteria <strong>for</strong> safety glasses stipulated by the American National Standards Institute (ANSI), referred to as<br />
standard Z87.1-1989. The goggles kept in the stockroom are UVEX Classic (Fisher Catalog #17-253 <strong>for</strong> one<br />
size) or UVEX Futura chemical splash goggles (Fisher catalog #17-260-1 small, and catalog #17-982-587<br />
large), all <strong>of</strong> which meet the Standard <strong>for</strong> Occupational and Educational Eye and Face Protection listed under<br />
29 CFR 1910.133. Cynmar Corporation makes catalog # 180-11090 Wraparound goggles.<br />
Specific in<strong>for</strong>mation regarding UV light protection in both the standard Departmental safety<br />
glasses and the safety googles can be obtained from the manufacturer by calling Fisher Scientific.<br />
50
2. Personal Protective Equipment: Lab Coats and Gloves<br />
1. The chemical laboratory is not the place <strong>for</strong> fashionable or impractical clothing. Wear sturdy cotton<br />
trousers or long skirts and thick, well-worn shirts with long sleeves. Some other resilient material may be<br />
just as good, but synthetic fabrics tend to melt when burned and adhere to skin. It is generally easy to end up<br />
with chemical stains on clothes during any serious lab work. Don your old blue jeans, wear lab coats when<br />
necessary, and keep your feet completely covered with leather or thick canvas shoes. Cotton lab coats are<br />
preferable, although other fabrics sold by Fisher Scientific Company are acceptable. Disposable aprons are<br />
available in the Chemistry Department Stockroom (room #110).<br />
2. Gloves: Wear disposable laboratory gloves when working with hazardous chemicals. Which type you<br />
choose to wear should be dictated by the general class <strong>of</strong> chemical you will be exposed to in the lab.<br />
Research lab gloves should be purchased by your research advisor. If your research advisor does not<br />
stipulate which type you should obtain or provide them <strong>for</strong> you then please procure them from the<br />
stockroom (room #110). They are described as follows:<br />
a) Lightweight Purple nitrile gloves (brand name Kimberly-Clark “Safeskin”, Fisher catalog # 19-149-<br />
863A through D, <strong>for</strong> sizes extra-small through extra-Large, $74.90 per case <strong>of</strong> 1000 as <strong>of</strong> 10-18-06)<br />
meant generally <strong>for</strong> organic solvents and solids and to a lesser extent, mineral acids. These gloves are<br />
also used <strong>for</strong> undergraduate Organic Chemistry, Chem 221-221L labs and are 4 "mils" thick (a "mil" is<br />
equal to 0.001 inch). A good substitute <strong>for</strong> these would be VWR, Inc., Microgrip Ambi-nitrile gloves<br />
(purple), catalog # 40101-344 (small) through 40101-346 (large). All <strong>of</strong> these are disposable gloves.<br />
b) Light-weight latex rubber <strong>of</strong>f-white and green gloves (Kimberly-Clark “Safeskin”, Fisher catalog #<br />
11-390-1A through D, <strong>for</strong> sizes extra-Small through extra-Large, $53.00 per case <strong>of</strong> 1000 as <strong>of</strong> 10-18-06)<br />
are best <strong>for</strong> mineral acids and inorganic salts and are used by undergraduate students in general<br />
chemistry labs, Chem 111-116L labs. They are 6 mils thick (again, 0.006 <strong>of</strong> an inch thick). THEY DO<br />
NOT STAND UP WELL TO ORGANIC SOLVENTS. A good substitute <strong>for</strong> these would be VWR, Inc.,<br />
Microgrip Latex gloves (blue-green, or teal), catalog # 40101-414 (small) through 40101-418 (large).<br />
Again, these are disposable. We also have SAFESKIN latex gloves (<strong>of</strong>f white), Fisher # 11-390-1A<br />
through 1E, which are 6 mils thick (again, 0.006 <strong>of</strong> an inch thick).<br />
c) Yellow, heavy-duty, universal, thick, cotton lined rubber gloves (ANSELL EDMONT Natural<br />
Rubber, Fisher catalog #11-394-7A through E, size 7-10). These are good overall protection <strong>for</strong> both<br />
graduate and undergraduates. They are more cumbersome than the lighter gloves described above. Do<br />
not use them if your skin is overly sensitive to cotton. These are meant to be reusable gloves. We also<br />
have slightly heavier duty orange ANSELL EDMONT Natural Rubber gloves, Fisher catalog # 11-391-<br />
145 [size 7], then 11-394-6B through 11-394-6D (<strong>for</strong> sizes small through large).<br />
d) Heavyweight, non-cotton lined, dark-green nitrile gloves (MAPA Pr<strong>of</strong>essional Stansolv Nitrile gloves,<br />
Fisher catalog #11-391-1A through E, size 7-11) are <strong>for</strong> people who may be allergic to cotton-lined<br />
gloves.<br />
e) "Multi-flex" powder-lined heavyweight green vinyl gloves, VWR Scientific Products (Baxter) catalog<br />
# G7235-3 or 4, <strong>for</strong> large or extra large sizes. Vinyl(or PVC) material stands up well to acids and<br />
alcohols, but not most organic solvents.<br />
f) "Zetex" brand temperature resistant gloves (non-asbestos material), Fisher catalog #11-392-15one size<br />
only.<br />
g) Neoprene Gloves <strong>for</strong> handling Hydr<strong>of</strong>luoric acid will be supplied by Scott Frazier [WFU Assistant<br />
Environmental Health and Safety (EHS) Director]. His phone # is 4329 (or 4224)<br />
Please read the section entitled "Hand Protection" on pages 132-3 <strong>of</strong> Prudent Practices, 2nd<br />
edition, and consult the glove selection charts kept in the Stockroom (room # 110) copy <strong>of</strong> The Chemical<br />
51
Hygiene Plan when choosing the appropriate gloves to wear in you laboratory situation. Choose the type <strong>of</strong><br />
gloves you need based on the kinds <strong>of</strong> chemicals with which you work. Some <strong>of</strong> the gloves described above<br />
are headed with a handwritten asterisk on the chart columns corresponding to the glove brand name or<br />
glove material.<br />
An extended glove compatibility chart is contained in the booklet entitled "Quick Selection Guide<br />
to Chemical Protective Clothing," 2nd edition, by Krister Forsberg and S.Z. Mansdorf, Van Nostrand<br />
Reinhold Publishers, kept by the laboratory manager.<br />
The "Calendar Guide to Chemical Resistant Best Gloves," 7th edition, lists chemical<br />
compatabilities <strong>for</strong> thicker, heavier-duty gloves than anything we have in stock above and are made <strong>of</strong> more<br />
chemically resistant material. You will find all pertinent in<strong>for</strong>mation <strong>for</strong> them in the Fisher Catalog or in<br />
the "Calendar Guide" chart by Best company.<br />
The Glove compatibility charts from Best Company can also be accessed from their Web site,<br />
http://www.bestglove.com/, go to the “industrial” glove sidebar, then to “chemical resistent”, then scroll<br />
down and download the red disk icon labeled “download chemrest Guide”, fill in and complete the required<br />
name and address fields (apparently <strong>for</strong> future guide update info), and the download the Windows 95<br />
option.<br />
For the Ansell heavy-duty yellow gloves chemical compatibility chart, go to<br />
http://www.ansellpro.com/<br />
For the MAPA Stansolv heavy-duty cotton-less, green nitrile gloves, go to<br />
http://www.mapaglove.com/<br />
The Safeskin (purple nitrile SHIELDMASTER) glove compatibility chart is also available on the<br />
Web. Go to:<br />
http://www.shieldmaster.com/ and then to:<br />
http://www.safeskin.com/chemresist/<br />
The following useful in<strong>for</strong>mation on gloves was obtained from Dartmouth College, Environmental<br />
Health and Safety, 6216 Clement West, Hanover, NH 03755, phone # 603-646-1762:<br />
“Glove materials:<br />
Viton� - Excellent resistance to chlorinated and aromatic solvents. (Expensive)<br />
Butyl - Good choice <strong>for</strong> aldehydes, ketones and esters. (Expensive)<br />
Neoprene - Wide range <strong>of</strong> resistance to solvents, acids, caustics and alcohols.<br />
Nitrile - Wide range <strong>of</strong> applications along with puncture and abrasion resistance.<br />
Natural rubber (latex) - resists acids and caustics. Often combined with other polymers <strong>for</strong> a broader range<br />
<strong>of</strong> applications.<br />
PVC - resists acids but not petroleum solvents.”<br />
52
3. VENTILATION AND PROPER USE OF HOODS<br />
1. Ventilation System<br />
Laboratory hoods serve as very convenient “designated areas” <strong>for</strong> working with dangerous<br />
chemicals and you should take advantage <strong>of</strong> them whenever you feel it necessary.<br />
The hoods in the Salem Hall are designed to keep the concentration <strong>of</strong> all airborne chemicals<br />
below the Threshold Limit Values (TLVs) or Permissible Exposure Limits (PELs) as defined by<br />
OSHA and explained in the subchapter <strong>of</strong> this manual titled “A Guide to OSHA Air Concentration<br />
Acronyms”. Active laboratory areas are constantly provided with 100% fresh air from the ventilation<br />
system, with the exception <strong>of</strong> laboratories in room #s 101, 103, 105, 107 and 109. The room #s 19 and 20<br />
have been given an entirely separate air-control system with 8 air changes per hour, again <strong>of</strong> 100% fresh air.<br />
The exhaust system <strong>for</strong> the building as a whole provides <strong>for</strong> complete separation <strong>of</strong> intake air from<br />
exhaust air. The two enormous fans on the ro<strong>of</strong> drive the exhaust air through the exit stacks approximately<br />
fifty feet upward, away from intake air openings.<br />
2. Supply air <strong>for</strong> all Laboratory Hoods<br />
The hoods located in all research laboratories <strong>of</strong> Salem Hall are “Kewaunee Hoodaire Airflow”<br />
fume hoods, <strong>of</strong> the Variable-volume non-bypass type. This means that the hoods are constructed to<br />
maintain a constant velocity air flow at the opening <strong>of</strong> the hood (face velocity) as one opens or closes the<br />
horizontal window-sashes. In a non-bypass hood, air is fed into the hood through the sash opening and<br />
through the air-foil only. Since the hoods empty air from the room at differing rates, as one opens or closes<br />
the sashes, air must be fed into the room at matching rates, or one cannot maintain even air flows.<br />
One make-up air valve is located above the ceiling tile in each research and newly renovated<br />
undergraduate lab. These “Phoenix Control” air valves track the exhaust valves above each hood and<br />
automatically adjust the make-up supply air <strong>for</strong> the room as the exhaust valve air volume changes.<br />
If you do not notice changes in the noise level <strong>of</strong> these valves when a majority <strong>of</strong> the sashes in the<br />
lab are closed or opened, the valve is functioning abnormally. Another indication, <strong>of</strong> course, is whether the<br />
air flow in the room is normal and unchanging as one opens and closes the sashes or whether the air<br />
pressure in the room feels normal as one opens or closes the door to the room. If the valves are obviously<br />
malfunctioning, call maintenance at Physical Facilities (phone # 4255). Call this number if any problem<br />
with the ventilation arises in research labs, undergraduate labs, or storage rooms.<br />
The Kewaunee hoods with vertical sashes, made from standard Kewaunee sash plate glass, are<br />
located in the back bench areas <strong>of</strong> the newly renovated undergraduate labs in room #s 102, 106 and 111<br />
(and soon to be in rooms 101 and 105). They are Kewaunee “Visionaire” brand by-pass hoods. They have<br />
face velocities <strong>of</strong> 60 feet per minute. These hoods are used <strong>for</strong> dispensing reagents to undergraduate labs<br />
and storage <strong>of</strong> hazardous waste.<br />
The small bench top hoods in the newly renovated undergraduate labs are Kewaunee “Visionaire<br />
View 2010” hoods, with polycarbonate safety shields, sidewall slots on the outer wall rims to reduce air<br />
turbulence at the face opening, and clear tops and sides to allow maximum visibility which working, thus<br />
encouraging the student to work inside the hood. The safety shield in front provides added protection.<br />
These constant volume individual station hoods were designed by Wake Forest University Chemistry<br />
Department faculty members and Kewaunee representatives. They have face velocities <strong>of</strong> about 30 to 40<br />
feet per minute.<br />
TLVs and PELs are safe air concentration levels based on 8 hour average workdays, 5 days a<br />
week. Since undergraduate students work an average <strong>of</strong> 4 hours one afternoon per week, their exposures<br />
are not likely in any case to exceed the PELs or TLVs <strong>of</strong> common laboratory chemicals. If one can smell a<br />
chemical, one has in most cases just reached the boundary line <strong>of</strong> concern and one should seek to make<br />
more efficient use <strong>of</strong> the nearest laboratory fume hood. Take the chemical you are working with and place<br />
it closer to or further back into the hood. Proper planning <strong>for</strong> lab experiments be<strong>for</strong>ehand, however, will<br />
take into consideration the need <strong>for</strong> working in a hood. You should not rely on smell as a safeguard against<br />
potential hazards. Some chemicals with low PELs can be hazardous at levels below the odor threshold.<br />
53
It cannot be overemphasized that the hoods in Salem Hall were designed to maintain all<br />
chemical exposures at levels below the permissible exposure limits (PELs) established by OSHA.<br />
When used properly, only accidents and spills will result in overexposures to chemicals.<br />
All research hood sashes have been replaced with “safety glass”. This glass will break into<br />
literally hundreds <strong>of</strong> relatively small round non-lacerating bits <strong>of</strong> glass when cracked during use. If<br />
explosions occur, the glass will actually partially absorb the shock in the process <strong>of</strong> breaking. When any<br />
breakage occurs, replacements are kept in room #8A. Please call Physical Facilities (phone #4255) <strong>for</strong><br />
installation.<br />
The research hoods have been physically placed in the room so as to minimize the effects <strong>of</strong><br />
traffic, i.e., walking in front <strong>of</strong> the hoods. Laboratory workers should nevertheless recognize that this<br />
causes a certain amount <strong>of</strong> turbulence in front <strong>of</strong> the hoods and disrupts the flow <strong>of</strong> air. Fumes will<br />
momentarily stretch outward from the hood if such traffic is severe. The air flow through the open sash is<br />
maintained at 100 feet per minute while the speed <strong>of</strong> walking is about 3 miles per hour (or 250 feet per<br />
minute). There is no law stipulating a certain air flow rate in the hoods, but it required that we adhere to<br />
published standard recommendations, as follows (As advised by Dr. Haugen, we will adhere to NFPA 45<br />
and ANSI/AIHA Z9.5 standard recommendations, <strong>for</strong> flow rates between 80 and 120 feet per minute – We<br />
keep the research lab hoods set at 100 feet per minute):<br />
PUBLISHED FACE VELOCITY RECOMMENDATIONS<br />
Compiled by Dr. Bob Haugen, (Kewaunee Scientific Corporation, Laboratory Division, PO Box 5400,<br />
Statesville, NC 28687, phone # 704-871-3214):<br />
Organization Citation Face Velocity<br />
1) ACGIH Industrial Ventilation 19 th edition p.5.24 60-100 FPM<br />
2) ASHRAE 1999 ASHRAE Handbook, 13.5 20%-50% <strong>of</strong> exterior<br />
disturbance velocities. (60-<br />
175 FPM) if 300 FPM<br />
walkby used to calculate)<br />
3) ANSI/AIHA ANSI/AIHA Z9.5, Sect 5.7 80-120 FPM<br />
4) CALOSHA CCR Title VIII, Subchapter 7.5454.1 Min 100 FPM<br />
5) Nat. Rsrch.Cnc. Prudent Practices, p.178 80-100 FPM<br />
6) NFPA NFPA 45: 6-4.5 & A6-4.5 "Sufficient to prevent<br />
escape from hood; 80-120<br />
FPM;<br />
40 CFM/lin foot min<br />
7) NIOSH Recommended Indust. Ventil. Gudelines p166 100-150 FPM<br />
8) NRC NRC Guide, 6.3 100 FPM <strong>for</strong> hospital<br />
radioactives<br />
9) OSHA 29 CFR 1910 Appendix A Sec. A.C.4.g 60-100 FPM<br />
10) SEFA SEFA 1.2: 5.2 75-100 FPM<br />
54
3. Preliminary Considerations <strong>for</strong> Safe Operation <strong>of</strong> Hoods<br />
All hoods in Salem Hall have air slots in the back (bottom, mid, and top) to allow passage <strong>of</strong> air<br />
from the “face” <strong>of</strong> the hood straight through to the back surface and out. The larger hoods have airfoils,<br />
which prevent vertical displacement and guide the air horizontally. Air flow is much smoother if the slots<br />
are not blocked by packing the hoods with everything imaginable. Do not overcrowd these hoods. Air<br />
flows will be much smoother if equipment is raised 2 or 3 inches with support racks, lab jacks, or makeshift<br />
raised plat<strong>for</strong>ms. The degree <strong>of</strong> air flow (referred to as “face velocity”) is not in itself an adequate measure<br />
<strong>of</strong> hood efficiency. High flow rates <strong>of</strong> 100 - 150 feet per minute through hoods which are packed with<br />
extraneous equipment, bottles, unnecessary chemicals, etc., only create high air turbulence and do not<br />
operate as hoods, but rather as “expensive fans.”<br />
The cabinets upon which these hoods rest contain venting holes leading to the hood. There<strong>for</strong>e,<br />
THESE CABINETS ARE IDEAL FOR STORAGE OF TOXIC OR OTHERWISE ODORIFEROUS<br />
CHEMICALS. They also are lined with firepro<strong>of</strong> material. The hoods are in continual operation - they are<br />
never turned <strong>of</strong>f, unless there is a building ventilation shutdown, in which case you should evacuate your lab<br />
if you are working with chemicals in the hoods or storing toxic chemicals below them in the storage<br />
cabinets.<br />
OSHA recommends 2.5 linear feet <strong>of</strong> hood space per worker if they spend most <strong>of</strong> their time<br />
working with chemicals. Our research hoods have 3.5 linear feet per research student. The newly<br />
renovated undergraduate laboratory hoods have 2 linear feet <strong>of</strong> hood space per student, each <strong>of</strong> whom will<br />
spend at most 6 hours per week working with a hood. These undergraduate hoods are built much better<br />
than most academic undergraduate hoods in other universities.<br />
All electrical outlets, light switches, water and gas valves are located just outside <strong>of</strong> the research<br />
hood chamber. The hood sashes SHOULD BE CLOSED when not in use, to save energy and cut down on<br />
the expense <strong>of</strong> air maintenance. All hoods in Salem Hall will be inspected periodically and certified when<br />
possible.<br />
4. Hood Air Flow Monitors<br />
All research laboratories, including one undergraduate teaching laboratory in room #7, the physical<br />
chemistry lab, contain Phoenix Control Corporation Fume Hood Monitors. These monitors electronically<br />
monitor the flow rate through your hoods and sound alarms when the flow rate falls below 70 feet per<br />
minute. This indicates that you should evacuate the lab, unless there is merely a temporary malfunction <strong>of</strong><br />
the monitoring device itself. Read and follow the operating procedure <strong>for</strong> these monitors which follows this<br />
section.<br />
The monitor also regulates the air flow as sash doors are opened and closed during use. Horizontal<br />
bar magnet sensors, located on top <strong>of</strong> the sashes and electrically connected to the Phoenix monitors,<br />
increase the flow rate through the sash opening as the sash opening widens to a maximum flow rate <strong>of</strong> 100<br />
linear feet per minute. As the door closes, the rate decreases to a minimum <strong>of</strong> 70 feet per minute. During<br />
an emergency requiring a much higher air flow, such as a runaway reaction generating clouds <strong>of</strong> toxic<br />
vapors, an emergency button can be depressed on the monitor to activate a sudden increase to 120 feet per<br />
minute flow, simultaneously sounding an alarm. The mute button can then be depressed to silence the alarm<br />
while maintaining the higher flow rate. Press the red emergency button again to return the flow to its<br />
normal rate.<br />
The large Kewaunee “Visionaire” hoods, located in back <strong>of</strong> the newly renovated undergraduate<br />
hoods, also contain air flow monitors. The air-flow rate is 60 feet per minute. When the air flow falls<br />
below this level, the Kewaunee “Air Alert 300” fume hood monitor will sound an alarm, indicating that<br />
the flow rate will no longer maintain concentrations below the permissible exposure limits <strong>for</strong> hazardous<br />
chemicals in the hood.<br />
The green light on the monitor indicates normal air flow. When the air flow falls to a lower level,<br />
a red alarm indicator light will flash and the alarm will sound. Please see the following diagram and<br />
accompanying directions <strong>for</strong> use. IF ANY PROBLEM IS ENCOUNTERED WITH HOOD<br />
MONITORING EQUIPMENT, WIRING, SASH SENSORS, OR HOOD AIR FLOW IN GENERAL,<br />
STOP WORKING AND CONTACT THE LAB MANAGER AND CALL PHYSICAL FACILITIES<br />
(PHONE #4255).<br />
55
For repairs <strong>of</strong> Phoenix Control Monitors, call Mr. Dean Dray <strong>of</strong> Hahn-Mason Air Systems, Inc.,<br />
Service Division, 410 Oberlin Road, Suite 350, P.O. Box 10465, Raleigh, NC 27605, phone # 1-919-834-<br />
9230. Air-flows can be recalibrated by Mr. Tommy York, or other WFU Physical Facilities personnel.<br />
5. Hoodaire Airflow Fume Hoods Operating Instructions, posted as labeled instructions on each research<br />
hood as follows (Kewaunee Scientific Corporation, Laboratory Division, PO Box 5400, Statesville, NC<br />
28687, phone # 704-871-3214):<br />
a. “Prior to using hood, check to make sure that exhaust fan is operating and that air is entering<br />
the hood<br />
b. Never use perchloric acid in a hood not specifically designed <strong>for</strong> perchloric acid use. Also,<br />
never use a perchloric acid hood <strong>for</strong> other purposes.<br />
c. Avoid placing head inside hood. Keep hands outside <strong>of</strong> hood as much as possible.<br />
d. Always work as far back in hood as possible. In particular avoid fume emission in front 6” <strong>of</strong><br />
hand opening area.<br />
e. Normally, rear baffle adjustment strips should be set with bottom slot full open and top slot<br />
approximately 1/2 open. However, <strong>for</strong> special conditions, slots should be adjusted to provide<br />
the flow <strong>of</strong> air desired. <strong>Example</strong>: <strong>for</strong> high heat loads at hood working surfaces, bottom slot<br />
should be closed and top slot should be fully open.<br />
f. <strong>Use</strong> good housekeeping in hood at all times. Clean up spills immediately. Periodically clean<br />
hood interior including fluorescent light glass panel. Replace burned out light bulbs to<br />
maintain maximum illumination.<br />
g. If corrosive or volatile materials are stored inside hood, hood exhaust system must be in<br />
operation.<br />
h. Avoid blocking <strong>of</strong>f baffle exhaust slots in any manner.<br />
i. Where possible, maintain sash position at lowest practicable working level.<br />
j. Avoid cross drafts and excessive personnel passage in front <strong>of</strong> hoods. Air disturbances so<br />
created may draw fumes out <strong>of</strong> hood.<br />
k. Periodically check air flow velocity through hood using a source <strong>of</strong> visible smoke. If air flow<br />
has decreased in velocity, check exhaust fan, ductwork, etc., to determine cause.<br />
l. Do not place large, bulky objects directly on hood working surface, block up 2” to 3” to allow<br />
a flow <strong>of</strong> air under the object and into lower rear baffle exhaust slot <strong>of</strong> hood.<br />
m. Do not remove deflector vane nor block <strong>of</strong>f the opening between the underside <strong>of</strong> the vane and<br />
the work top.”<br />
56
OPERATING INFORMATION FOR FHM 400 FUME HOOD MONITORS<br />
LOCATED ON RESEARCH LAB HOODS AND TWO UNDERGRADUATE<br />
HOODS IN THE PHYSICAL CHEMISTRY LAB IN ROOM #7<br />
- Green light indicates hood is safe to use<br />
- Red lights indicate danger - hood is not safe.<br />
Call Maintenance at phone #4255, ask <strong>for</strong> Donnie Adams, building zone<br />
supervisor<br />
- No lights indicate loss <strong>of</strong> power. Call maintenance at phone #4255<br />
- For malfunctions <strong>of</strong> monitor or hood sash sensor bar magnets, located on top <strong>of</strong> the<br />
glass sash doors, and crimped or broken sash sensor wires leading to the monitor, call<br />
Mr. Dean Dray, monitor service engineer, Hahn-Mason Air Systems, Inc., 612 West<br />
Lane Street, Raleigh NC, phone # 919-834-9230<br />
CAUTION-LOW FACE VELOCITY<br />
ALARM LIGHT (RED)<br />
Indicates unsafe airflow condition.<br />
An alarm will sound and red light<br />
will come on and blink. Immediately<br />
close sash and call maintenance at<br />
phone #4255. DO NOT USE HOOD<br />
CAUTION-HIGH FACE VELOCITY<br />
ALARM LIGHT (RED)<br />
Indicates the emergency high face<br />
velocity exhaust mode is activated.<br />
The red light is on and blinking.<br />
EMERGENCY EXHAUST<br />
BUTTON (RED)<br />
USE WHEN A HAZARDOUS<br />
MATERIAL SPILL OCCURS IN<br />
HOOD OR NEARBY LAB AREA..<br />
Push this button to activate the<br />
emergency exhaust mode. An alarm<br />
will sound. In this mode exhaust air<br />
is at its maximum flow to rapidly<br />
evacuate the hood. (The red light in<br />
the switch indicates the switch is<br />
turned on). Push the button again to<br />
turn <strong>of</strong>f the emergency exhaust<br />
mode.<br />
FUME HOOD MONITOR<br />
CLOSE SASH DOORS TO SAVE ENERGY<br />
AND IMPROVE SAFETY<br />
EMERGENCY<br />
EXHAUST<br />
SYSTEM NORMAL<br />
CAUTION* Low Face Velocity<br />
CAUTION High Face Velocity<br />
RESET MUTE<br />
*Indicates Majority <strong>of</strong> Low Flow Conditions<br />
Automatic Constant Face Velocity <strong>for</strong> Safety<br />
PHOENIX CONTROLS CORPORATION<br />
FHM 400 Model<br />
SYSTEM NORMAL LIGHT<br />
(GREEN)<br />
Indicates normal operation <strong>of</strong> fume<br />
hood. This light must be on <strong>for</strong><br />
safe use <strong>of</strong> the hood<br />
MUTE SWITCH(GRAY)<br />
Audible alarms are energized on any<br />
<strong>of</strong> the following conditions:<br />
- CAUTION ALARM<br />
- EMERGENCY EXHAUST<br />
Push the button to silence alarm.<br />
Alarm status lights will remain lit.<br />
The mute mode is reset<br />
automatically after alarm conditions<br />
clear<br />
57
OPERATING INFORMATION FOR FHM 410 FUME HOOD MONITORS<br />
LOCATED ON RESEARCH LAB HOODS<br />
- Green lights indicate hood is safe to use.<br />
- Red lights indicate danger -- hood is not safe. Call maintenance at phone<br />
#4255, ask <strong>for</strong> Donnie Adams, Building Zone Supervisor.<br />
- No lights indicate loss <strong>of</strong> power. Call maintenance at phone #4255.<br />
EMERGENCY EXHAUST<br />
LIGHT (RED)<br />
Indicates the emergency exhaust<br />
mode is activated. See Emergency<br />
Button below <strong>for</strong> an explanation <strong>of</strong><br />
the Emergency Exhaust Mode.<br />
EMERGENCY BUTTON (RED)<br />
USE WHEN A HAZARDOUS<br />
MATERIAL SPILL OCCURS IN<br />
HOOD OR NEARBY LAB<br />
AREA.<br />
Push this button to activate the<br />
emergency exhaust mode. An<br />
alarm will sound. In this mode<br />
exhaust air is at its maximum flow<br />
to rapidly evacuate the hood. (The<br />
red light in the switch indicates the<br />
switch is turned on). Push the<br />
button again to turn <strong>of</strong>f the<br />
emergency exhaust mode.<br />
FUME HOOD MONITOR<br />
SYSTEM STATUS<br />
STANDBY OPERATION<br />
-NORMAL-<br />
STANDARD OPERATION<br />
EMERGENCY EXHAUST<br />
CAUTION - FLOW ALARM<br />
EMERGENCY MUTE<br />
Automatic constant Face Velocity <strong>for</strong> Safety<br />
PHOENIX CONTROLS CORPORATION<br />
FHM 410 Model<br />
NORMAL LIGHTS (GREEN)<br />
Indicates normal operation <strong>of</strong><br />
fume hood. One <strong>of</strong> these lights<br />
must be on <strong>for</strong> the hood to be safe<br />
to use.<br />
Standard Operation: system<br />
operating at standard face<br />
velocity<br />
Standby Operation: system<br />
operating at a lower face velocity<br />
(active only with Zone Presence<br />
Sensor, which are not presently<br />
installed).<br />
CAUTION FLOW ALARM<br />
LIGHT (RED)<br />
Indicates unsafe airflow<br />
condition. An alarm will sound.<br />
Immediately close sash and call<br />
maintenance at phone #4255.<br />
DO NOT USE THE HOOD.<br />
MUTE SWITCH (GRAY)<br />
Audible alarms are energized on<br />
any <strong>of</strong> the following conditions:<br />
- CAUTION - FLOW ALARM or<br />
- EMERGENCY EXHAUST<br />
Push the button to silence alarm.<br />
Alarm status lights will remain<br />
lit. The mute mode is reset<br />
automatically after alarm<br />
conditions clear.<br />
58
6. Visionaire or Supreme Air hood operating instructions, located in the rear <strong>of</strong> undergraduate<br />
laboratories on the first floor, room #s 102, 106 and 111, posted as a black label on the front <strong>of</strong> the<br />
hood by Kewaunee Scientific Corporation.<br />
“CAUTION: VISIONAIRE OR SUPREME AIR KEWAUNEE HOOD.<br />
BEFORE USING THIS HOOD, READ KEWAUNEE’S “RECOMMENDED WORK PRACTICES FOR<br />
LABORATORY FUME HOODS,” [Summarized below on the label, although the full text is available in the<br />
Departmental Chemical Hygiene Plan.]<br />
“Failure to follow these procedures may result in overexposure to contaminants or other injury.<br />
1. “Do not use Perchloric Acid in this hood. Perchloric Acid may create an explosion hazard<br />
2. Prior to using hood, verify that the exhaust fan is operating and sufficient air is being exhausted from<br />
hood.<br />
3. Never put head into hood while contaminants are being generated.<br />
4. Set up all apparatus and sources <strong>of</strong> contaminants at least 6” back from sash opening and in recessed<br />
portion <strong>of</strong> work surface.<br />
5. Do not place electrical receptacles or other sources <strong>of</strong> ignition in hood when flammables are present.<br />
6. <strong>Use</strong> a safety shield if there is a possibility <strong>of</strong> a small explosion or runaway reaction. This hood is not<br />
designed <strong>for</strong> explosion protection.<br />
7. Do not obstruct slots in rear baffle.<br />
8. Do not remove bottom deflector vane nor block <strong>of</strong>f opening between the underside <strong>of</strong> deflector vane<br />
and the worktop.<br />
9. Place equipment with large flat surfaces parallel to hood face on legs 2” to 3” high.<br />
10. While working at hood, keep sash lowered to minimum opening required <strong>for</strong> access to working area.<br />
During other times, keep sash closed.<br />
11. Wear gloves and other protective clothing if skin contact with airborne contaminants is a hazard.<br />
Other important data:<br />
A. Remove all materials from hood which are not needed <strong>for</strong> the immediate work.<br />
B. Do not store chemicals in hood.<br />
C. Avoid making rapid movements while working at hood.<br />
D. Minimize personnel traffic past hood.<br />
E. Avoid creating air currents in the laboratory which affect the air flow patterns into the hood.<br />
F. <strong>Use</strong> good housekeeping in hood at all times. Clean up spills immediately.<br />
G. Test the per<strong>for</strong>mance <strong>of</strong> hood at least once every six months.<br />
H. In models with removable sash, always replace sash be<strong>for</strong>e operating.”<br />
59
“GENERAL DESCRIPTION OF AIR ALERT 300 KEWAUNEE HOOD MONITOR FOR KEWAUNEE<br />
“VISIONAIRE” HOODS”<br />
(from Kewaunee's Air Alert Technical Note, Kewaunee Scientific Corporation, Laboratory Division, PO<br />
Box 5400, Statesville, NC 28687)<br />
“The Kewaunee AIR ALERT 300 alarm is designed to continuously monitor air flow through fume hoods.<br />
This permanently installed device provides both visual and audible alarms to alert the user <strong>of</strong> abnormal air<br />
flow conditions, after the instrument is calibrated <strong>for</strong> the particular installation. A green light on the front<br />
<strong>of</strong> the monitor indicates normal flow conditions <strong>of</strong> 60 fpm. When flow conditions lower than 60 fpm are<br />
encountered, a red light is activated along with an audible alarm. A test button is provided at the front <strong>of</strong><br />
the monitor to allow the user to check the operation <strong>of</strong> the alarm. See the following description <strong>of</strong> each key<br />
function located on the front <strong>of</strong> the monitor.”<br />
3<br />
4 AIR ALERT 300 1<br />
TEST 5<br />
RESET<br />
6 2<br />
Description <strong>of</strong> Features on Front <strong>of</strong> Monitor<br />
KEWANEE<br />
1. Air Inlet A portion <strong>of</strong> the air coming into the hood passes through the air inlet and across<br />
sensors.<br />
2. Adjustment <strong>for</strong> This potentiometer is used to set the low flow indicators.<br />
alarm set point<br />
3. Normal flow This green light indicates normal flow conditions.<br />
indicator<br />
4. Alarm Indicator This red light is activated approximately six seconds after the low flow set point<br />
is reached.<br />
5. Test/Reset If no alarm is present, this button will cause the read lamp to light, and the<br />
button audible alarm to sound. If an alarm is present, this button will silence the<br />
audible alarm.<br />
6. Power on This light stays on to indicate power is on.<br />
indicator<br />
60
4. Chemical Storage in Research Labs<br />
Make an ef<strong>for</strong>t to use up bottles <strong>of</strong> a particular chemical you already have in your lab be<strong>for</strong>e<br />
buying a new one, or be prepared to deal with old chemicals which have a short shelf life or decompose<br />
slowly upon prolonged standing. Some, such as deliquescent compounds, tend to absorb large amounts <strong>of</strong><br />
water after prolonged storage. Several organic liquids tend to polymerize, becoming useless as laboratory<br />
reagents. See the “Standard Operating Procedure <strong>for</strong> All Labs <strong>of</strong> Salem Hall” section <strong>of</strong> this manual <strong>for</strong><br />
dealing with ancient material which may have <strong>for</strong>med harmful peroxides.<br />
* Take the trouble to periodically examine old chemical containers <strong>for</strong> cracks or other signs <strong>of</strong> wear<br />
and tear. The original manufacturers label should remain intact, with rein<strong>for</strong>cing tape applied if necessary.<br />
Graduate students and undergraduate chemical preparation personnel should make an attempt to print the<br />
receiving date <strong>for</strong> each chemical which arrives in Salem Hall.<br />
* See Prudent Practices, 2nd Edition, Table 4.1, Page 73, <strong>for</strong> guidance in storing chemicals in<br />
compatible groups based on their mutual reactivity. PLEASE MAKE AN ATTEMPT TO SHELVE YOUR<br />
LABORATORY CHEMICALS ACCORDING TO THIS SCHEME. ALSO, CONSULT TABLE 3.9,<br />
PAGE 52 OF Prudent Practices, 2nd Edition, AND USE THIS AS YOUR GUIDE FOR KEEPING<br />
INCOMPATIBLE CHEMICALS SEPARATED FROM EACH OTHER ON STORAGE SHELVES. Note<br />
also the excellent advice appearing beneath this table, i.e., that “separation <strong>of</strong> chemical groups can be by<br />
different shelves within the same cabinet” and “Do Not store chemicals alphabetically as a general group.<br />
This may result in incompatibles appearing together on a shelf. Rather, store alphabetically within<br />
compatible groups.”<br />
Research laboratory shelves in Salem Hall have been embellished with transparent lexan sideguard<br />
strips to prevent accidental spillage <strong>of</strong> bottles when reaching <strong>for</strong> them.<br />
Large amounts (over one liter) <strong>of</strong> flammable organic solvents should be kept in yellow metal<br />
storage cabinets or in designated wooden cabinets lined with firepro<strong>of</strong> material in the research laboratories.<br />
These cabinets should not be vented. Remember that open containers <strong>of</strong> such liquids are very dangerous<br />
around sources <strong>of</strong> heat. The vapors <strong>of</strong> these liquids tend to be heavier than air, gathering in concentrated<br />
levels on bench tops, corners, and recesses in the lab work area. Operating electrical equipment, spark<br />
generating electrical switches, open flames, and warm heating mantels are potential sources <strong>of</strong> solvent fume<br />
generated fires. There<strong>for</strong>e, make every ef<strong>for</strong>t to keep such containers tightly capped. Open them, in so far<br />
as is possible, in hoods. Keep them away from any sources <strong>of</strong> ignition.<br />
The fifty-five gallon acetone drum in the solvent room # 20 is fitted with a grounding cable. If you<br />
have metallic acetone containers which you use <strong>for</strong> acetone storage, be sure to attach one end <strong>of</strong> the wire to<br />
the can be<strong>for</strong>e pouring out liquid from the 55 gallon drum into the can, thus equalizing the static electrical<br />
charge between the storage can and the drum. This will prevent a spark from starting a solvent fire. Cold<br />
winter days with low humidity content favor conditions <strong>of</strong> such discharge <strong>of</strong> static electricity.<br />
Instead <strong>of</strong> metallic cans <strong>for</strong> organic solvents, non-metallic polyethylene safety storage containers<br />
<strong>of</strong> one or two liter size ,such as “Justrite” brand, can be obtained from Fisher Scientific Co. (Fisher Catalog<br />
# 17-177B). See page 96 <strong>of</strong> Prudent Practices, 2nd edition, <strong>for</strong> more elaboration. Such containers have<br />
the advantage <strong>of</strong> less breakage potential.<br />
61
In addition to the guidance listed above, the following storage rules should be followed in all labs:<br />
� Water reactive chemicals (i.e. sodium metal, lithium aluminum hydride, etc.) should not be stored<br />
near a source <strong>of</strong> water, such as faucets, sinks, fire sprinklers, safety showers, etc.<br />
� Corrosive chemicals (i.e., mineral acids) should not be stored above shoulder level on lab benches. It<br />
is not a good idea to store any chemical on high shelves, out <strong>of</strong> com<strong>for</strong>table reach.<br />
� Make certain that all bottles <strong>of</strong> chemicals are labeled<br />
� Attempt to segregate chemicals into definite areas <strong>of</strong> storage as outlined above and return them there<br />
when finished with them.<br />
� When tempted to store chemicals in hoods, remember that the cabinets beneath are vented and will<br />
serve just as well, leaving you with a safer work area in the hood.<br />
� Do not store highly volatile, flammable chemicals in a refrigerator unless it contains a spark pro<strong>of</strong><br />
thermostat (i.e., unless it is an explosion pro<strong>of</strong> refrigerator!)<br />
� Periodically check the chemicals in your laboratory to make certain they are tightly capped! Prolonged<br />
storage <strong>of</strong>ten results in caps gradually working loose. Parafilm can be used in some cases to further airlock<br />
the container.<br />
� Store lecture bottles <strong>of</strong> compressed gases in the bottom vented cabinets <strong>of</strong> research lab hoods.<br />
62
E. Laboratory Operations which require prior approval from Chemistry<br />
Department Instructors<br />
Certain laboratory operations or chemicals are so dangerous that it is unwise to allow<br />
inexperienced personnel access to them unless subjected to constant scrutiny and direct supervision. Prior<br />
approval to proceed with a laboratory task shall be obtained by research and undergraduate students from<br />
their particular research directors or teachers under the following circumstances. Please note that specific<br />
instructions by teachers to engage in these activities while under their guidance in teaching laboratories<br />
constitutes such approval.<br />
Obtain approval be<strong>for</strong>e any use or synthesis whatsoever <strong>of</strong> perchlorate salts. These compounds<br />
tend occasionally to spontaneously detonate. Every ef<strong>for</strong>t must be made to obtain as much in<strong>for</strong>mation<br />
regarding their stability as possible by the research director be<strong>for</strong>e work begins.<br />
Obtain approval be<strong>for</strong>e ever using Hydr<strong>of</strong>luoric acid. Laboratories using this material should have<br />
access to a supply <strong>of</strong> a commercial HF skin treatment, a 0.13% solution <strong>of</strong> ZEPHIRAN CHLORIDE, the<br />
systematic name <strong>of</strong> which is Benzalkonium chloride, and must have multiple tubes <strong>of</strong> 2.5% Calcium<br />
gluconate gel in the work area and approved Neoprene gloves <strong>for</strong> both lab workers and emergency<br />
personnel in well marked and easily noticed storage. They must also have access to the Air Products<br />
publication Safetygram 29 titled “Treatment Protocol <strong>for</strong> Hydr<strong>of</strong>luoric Acid Burns.” One is kept near<br />
the departmental copy <strong>of</strong> the Chemical Hygiene Plan in the stockroom, room # 110, along with ordering<br />
in<strong>for</strong>mation <strong>for</strong> Calcium gluconate. All this material is also kept in Research Lab room 117.<br />
Obtain approval be<strong>for</strong>e use <strong>of</strong>:<br />
1. Peroxides <strong>of</strong> any kind<br />
2. Metallic mercury<br />
3. Picric acid<br />
4. Water reactive chemicals (see Prudent Practices, 2nd edition, page 51, and the table on the<br />
next page <strong>of</strong> this manual).<br />
5. Pyrophoric chemicals (see Prudent Practices, 2nd edition, page 51, and the table on the next<br />
page <strong>of</strong> this manual. Also see the Standard Operating Procedures <strong>for</strong> working with<br />
Pyrophorics on page 98 <strong>of</strong> this manual)<br />
6. Any <strong>of</strong> the following gasses, during installation <strong>of</strong> regulators or actual use: (listed in Prudent<br />
Practices, 2 nd edition, page 105).<br />
Boron halides chlorine<br />
Chlorine trifluoride Bromine<br />
Hydrogen selenide Phosphine<br />
Methyl chloride Phosgene<br />
Silane Ammonia<br />
Silyl halides Hydrogen chloride<br />
Fluorine<br />
7. Hydrogenation reaction apparatus, X-Ray crystallography defractometers, atomic absorption<br />
spectrometers, pressurized glove boxes.<br />
8. Fuming Nitric or Sulfuric acid 9. Potassium cyanide<br />
63
“This table lists some chemicals that react violently with water. They should be handled and<br />
stored away from both water and water vapor.<br />
Water Reactive Chemicals and Compounds<br />
“Alkali metals, such as Sodium (Na), Potassium, (K), Lithium (Li)<br />
Alkali metal hydrides and alkali metal amides, like Lithium aluminum hydride (LiAlH4) or sodium amide<br />
(NaNH2)<br />
Metal alkyls, such as lithium alkyls, aluminum alkyls, and magnesium alkyls (Grignard reagents)<br />
such as butyllithium, triethylaluminum, phenylmagnesium bromide in ethyl ether, etc.<br />
Acid halides <strong>of</strong> nonmetals, such as Boron trichloride (BCl3), Boron trifluoride (BF3), Phosphorus<br />
trichloride (PCl3), Phosphorus pentachloride (PCl5), Sulfur chloride (S2Cl2), Tetrachlorosilane, or Silicon<br />
tetrachloride (SiCl4)<br />
Inorganic acid halides, such as Phosphorus oxychloride (POCl3), Thionyl chloride (SOCl2), Sulfuryl<br />
chloride, or Sulfur oxychloride (SO2Cl2), and Phosphorus pentoxide, or Phosphoric anhydride (P2O5)<br />
Calcium carbide (CaC2)<br />
Organic acid halides and anhydrides <strong>of</strong> low molecular weight, like acetyl chloride and acetic anhydride<br />
Anhydrous metal halides <strong>of</strong> Aluminum (Al), Arsenic (As), Iron (Fe), Phosphorus (P), Sulfur (S), Antimony<br />
(Sb), Silicon (Si), Tin (Sn), Titanium (Ti), Zirconium (Zr) such as Aluminum Chloride (AlCl3), Titanium<br />
trichloride (TiCl3) (very reactive), Titanium dichloride (TiCl2) (much less reactive), Zirconium<br />
tetrachloride (ZrCl4), Stannic chloride (SnCl4)<br />
Metal hydrides <strong>of</strong> Aluminum (Al), Boron (B), Calcium (Ca), Potassium (K), Lithium (Li), Sodium (Na), like<br />
Sodium Hydride (NaH), Lithium Hydride (LiH), Aluminum Hydride (AlH3)”<br />
“This table lists some chemicals that oxidize readily and ignite spontaneously in air. These<br />
materials should be stored in tightly closed containers under an inert atmosphere or liquid.<br />
Pyrophoric Chemicals<br />
“Alkali metals, such as Sodium (Na), Potassium (K), Lithium (Li)<br />
Grignard reagents (RMgX), R=alkyl, X=Halides, like phenylmagnesium bromide<br />
Metal alkyls and aryls, such as alkyl Lithium (RLi), alkyl Sodium (RNa), alkyl Aluminum (R3Al), alkyl Zinc<br />
(R2Zn), (ie., tributylaluminum, butyllithium, etc.)<br />
Metal powders, such as Aluminum (Al), Cobalt (Co), Iron (Fe), Magnesium (Mg), Manganese (Mn),<br />
Palladium (Pd), Platinum (Pt), Titanium (Ti), Tin (Sn), Zinc (Zn), Zirconium (Zr)<br />
Metal hydrides, such as Sodium hydride (NaH), Lithium aluminum hydride (LiAlH4)<br />
Non-metal hydrides, such as Diborane (B2H6) and other boranes, Phosphene (PH3), Arsine (AsH3)<br />
Non-metal alkyls, such as alkyl Boron (R3B), alkyl Phophorus (R3P), alkyl Silver (R3Ag)<br />
Phosphorus (white)”<br />
(Both tables from Bowman Gray School <strong>of</strong> Medicine’s Chemical Waste Disposal: Policies and Procedures, 1985, pages IV 3-4)<br />
64
F. Provisions <strong>for</strong> Additional Protection When Working with Particularly<br />
Hazardous Chemicals<br />
The OSHA Laboratory Standard, besides stipulating that a Chemical Hygiene Plan be written <strong>for</strong> each lab,<br />
requires you to be particularly <strong>care</strong>ful in handling what are referred to as "particularly hazardous<br />
chemicals." These include "select" carcinogens, reproductive toxins, and substances which have a high<br />
degree <strong>of</strong> acute toxicity.<br />
"Select" carcinogens are defined in 29 CFR 1910.1450(b), as indicated on page 221 <strong>of</strong> Prudent<br />
Practices, 2nd edition. See also page 203 <strong>of</strong> that monograph, section 9.C.4, <strong>for</strong> a more elaborate<br />
description <strong>of</strong> regulated reproductive toxins and highly toxic substances. Please note that newly synthesized<br />
chemicals in research laboratories are considered highly toxic until proven otherwise.<br />
Each particularly hazardous chemical will be identified as such <strong>for</strong> you within the Chemistry<br />
Department’s MSDS sheet Inventory, on the sheet itself, written by the manufacturer <strong>of</strong> the chemical in<br />
question.<br />
It is advisable to gather all "select" carcinogens which are present in your laboratory, label them<br />
with yellow tape marked "Danger: Chemical Carcinogen" (commercially available), and store them in a<br />
designated storage area <strong>for</strong> carcinogens in your lab, preferably a hood or a safe storage cabinet.<br />
All reproductive toxins in your inventory should be labeled with commercially available orange<br />
tape marked "Danger: Mutagen or Teratogen.” You would be well advised to store these in the same<br />
storage area <strong>for</strong> carcinogens, although it may not always be possible to identify all <strong>of</strong> your teratogens since<br />
published lists <strong>of</strong> these compounds are less specific than lists <strong>of</strong> carcinogens.<br />
Highly Acute Toxic Chemicals have been listed <strong>for</strong> you in your inventory, via HMIS/NFPA<br />
toxicity ratings <strong>of</strong> 3 or 4, usually by the manufacturer. Also, they can generally be identified by the<br />
manufacturer’s warning labels (danger! - Highly Toxic, Poison, etc.) While no specific secondary labeling<br />
will be attached to chemical containers <strong>for</strong> highly acute toxic chemicals, you will be expected to adhere to<br />
the special handling provisions listed below when working with them. There is no need to store them in a<br />
designated storage area, although you should work with them only in a designated work area (in other<br />
words, a hood).<br />
See the Training section <strong>of</strong> this manual <strong>for</strong> an explanation <strong>of</strong> the Hazard Communication<br />
Standard’s Hazard Material Identification System (HMIS) or National Fire Protection Association (NFPA)<br />
hazard rating system. Under these systems, both hazard ratings are pretty much the same.<br />
Most chemical manufacturers rate their chemicals. The Hazard Communication Standard requires<br />
manufacturers to provide hazard evaluations in the <strong>for</strong>m <strong>of</strong> MSDS sheets. All supply MSDS sheets with<br />
hazard evaluations, but not all supply HMIS hazard ratings.<br />
The present regulatory standard applicable to the Chemistry Department, which superseded the<br />
Haz-Comm Standard, is called the “Laboratory Standard” and requires only that “particularly hazardous<br />
chemicals” be worked with in designated areas. It only requires carcinogens and mutagens/teratogens to be<br />
labeled.<br />
Acute toxicity is rated from 0 to 4 in the HMIS/NFPA systems (0 less dangerous, 4 most<br />
dangerous). One could regard those rated as 3 and 4 as chemicals with a “high degree <strong>of</strong> acute toxicity,”<br />
thus combining the regulatory requirements <strong>for</strong> hazard assessment present in the Haz-Com standard and the<br />
Laboratory standard, into one rating system, that is, the HMIS system.<br />
Teratogens and mutagens are listed as chronically toxic chemicals, designated as the letter “T” <strong>for</strong><br />
known teratogens and “t” <strong>for</strong> suspected teratogens. Known mutagens are “M”, suspected mutagens are<br />
“m”. Allergens are “A” and substances which cause silicosis are “S”. Carcinogens are labeled as<br />
65
chronically toxic chemicals, with letter designation <strong>of</strong> “C” <strong>for</strong> known carcinogens and “c” <strong>for</strong> suspected<br />
carcinogens. This system is in place so that you will be able to immediately recognize all carcinogens,<br />
teratogens / mutagens, and extremely hazardous chemicals in your lab when you review your MSDS<br />
inventory<br />
The procedures <strong>for</strong> working with these three types <strong>of</strong> particularly hazardous chemicals are<br />
described below.<br />
2. INIMICAL CHEMICALS: RULES OF ENGAGEMENT<br />
* Work only in a "designated area" when handling carcinogens, reproductive toxins, or extremely<br />
hazardous chemicals. The "designated area" may be an undergraduate lab fume hood, a research lab hood,<br />
a glove box, or, at the very minimum, any well ventilated area judged to be appropriate to the severity <strong>of</strong><br />
danger by your teacher or research director. An alternative strategy would be to refer to the entire area or<br />
laboratory as the designated area, if such substances are constantly moved back and <strong>for</strong>th throughout the<br />
room.<br />
* Label the designated area. Do not allow access to the area by anyone other than authorized personnel.<br />
Storage areas should also be labeled specifically <strong>for</strong> storage <strong>of</strong> carcinogens and reproductive toxins. When<br />
possible, store such chemicals in hood cabinets. Extremely hazardous chemicals can be stored on lab<br />
shelves, but should be handled only in designated areas.<br />
* <strong>Use</strong> the smallest amount <strong>of</strong> the chemical necessary <strong>for</strong> completion <strong>of</strong> your work. Do not leave bottles<br />
or other containers open. Close them immediately after use.<br />
* Always wear safety glasses and always wear gloves when the slightest possibility exists that these<br />
chemicals may come into skin contact. Heavier protection such as face-shields or safety shields should be<br />
available if needed.<br />
* Cease all activity with these chemicals when hoods malfunction entirely. Make every ef<strong>for</strong>t to avoid<br />
breathing fumes from these chemicals<br />
* Wash hands be<strong>for</strong>e leaving laboratory.<br />
* Do not place bottles <strong>of</strong> chemicals in harm’s way in congested work areas without adequate room to<br />
maneuver.<br />
* Read pages 90-93 <strong>of</strong> Prudent Practices, 2nd edition <strong>for</strong> further elaboration.<br />
* Also, you must list procedures <strong>for</strong> safely removing highly toxic waste, such as EPA acute P-<br />
Listed waste (http://www.epa.gov/docs/epacfr40/chapt-I.info/subch-I/40P0261.pdf – go to Part 261.33)<br />
or any other broad category <strong>of</strong> frequently encountered classes <strong>of</strong> very toxic waste generated in your<br />
work area or hood. An example would be how to package spent mercury from an organometallic<br />
reaction or how to dispose <strong>of</strong> contaminated Silica-gel from a column chromatography experiment.<br />
<strong>Use</strong> the entire chapter <strong>of</strong> the “Procedures <strong>for</strong> Handling Hazardous Chemical Waste” beginning in<br />
section III.C <strong>of</strong> this manual as your basic guide.<br />
* Lastly, you must also state how you would de-contaminate used equipment and bench top<br />
surfaces which have come in contact with very toxic waste spilled and/or used with the equipment,<br />
(See Dr. Fishbein’s following example procedure <strong>for</strong> decontamination <strong>of</strong> carcinogenic diazoate and<br />
nitrosamine residues). You should indicate how you will remove traces <strong>of</strong> it from bench tops if<br />
spilled, how to place it in containers without endangering yourself or others, etc.<br />
66
G. Specific Procedures <strong>for</strong> Safe Removal <strong>of</strong> Highly Toxic Waste<br />
PROCEDURE FOR LAB ROOM #<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
67
1. Dr. Alexander – Lab Room #108<br />
SPECIFIC PROCEDURE FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE#108<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
Two categories <strong>of</strong> hazardous waste are generated in room 108. The first is radioactive waste, which will<br />
be disposed <strong>of</strong> according to the requirements <strong>of</strong> the <strong>of</strong>fice <strong>of</strong> radiation safety as outlined in the user’s<br />
license. Briefly, short half-life ( 32 P and 35 S) will be stored separately ( 32 P in a shielded container) from<br />
longer half-life waste such as 3 H and 14 C. These will be collected at regular intervals by employees <strong>of</strong> the<br />
<strong>of</strong>fice <strong>of</strong> radiation safety.<br />
The second category is ethidium bromide used to detect nucleic acids by gel electrophoresis. The<br />
quantities used (except <strong>for</strong> stock quantities) are on the order <strong>of</strong> 0.05% in water or gel. Low concentration<br />
liquid waste will be decontaminated by household bleach and disposed <strong>of</strong> in the drain after<br />
decontamination. Low concentration gel waste will be collected and disposed <strong>of</strong> on a quarterly basis<br />
(approximately 1 ft 3 per quarter).<br />
Every two weeks we autoclave (steam sterilize) pipets, tilps, and petri dishes that contain small amounts <strong>of</strong><br />
non-patogenic E. Coli bacteria. We autoclave to mininize the smell <strong>of</strong> this waste and to minimize possible<br />
autibiotic resistance from developing. The nonhazardous, nonregulated waste material from this operation<br />
is deposited directly in the garbage containers in the lab.<br />
68
2. Dr. Bierbach – Lab Room #107<br />
SPECIFIC PROCEDURES FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
Two categories <strong>of</strong> hazardous waste are generated in room 107. The first is radioactive waste, which will<br />
be disposed <strong>of</strong> according to the requirements <strong>of</strong> the <strong>of</strong>fice <strong>of</strong> radiation safety as outlined in the user’s<br />
license. Briefly, short half-life ( 32 P ) will be stored in a shielded container. This will be collected at<br />
regular intervals by employees <strong>of</strong> the <strong>of</strong>fice <strong>of</strong> radiation safety.<br />
The second category is ethidium bromide used to detect nucleic acids by gel electrophoresis. The<br />
quantities used (except <strong>for</strong> stock quantities) are on the order <strong>of</strong> 0.05% in water or gel. Low concentration<br />
liquid waste will be decontaminated by household bleach and disposed <strong>of</strong> in the drain after<br />
decontamination.<br />
Beirbach‟s chemical waste, taken to the waste storage area in room # 20<br />
Dr. Beirbach’s chemical waste<br />
HAZARDOUS WASTE, DATE_________<br />
� Dichloromethane<br />
� Chloro<strong>for</strong>m<br />
� 9-Aminoacridine (1 – 3%)<br />
� Dimethyl<strong>for</strong>mamide (1 – 5%)<br />
HAZARDOUS WASTE, DATE_________<br />
� 1,4-Dioxane<br />
� Tetrahydr<strong>of</strong>uran<br />
� Diethyl ether<br />
� 9-Aminoacridine (1 – 3%)<br />
� Dimethyl<strong>for</strong>mamide (1 – 5%)<br />
HAZARDOUS WASTE, DATE__________<br />
� Ethanol<br />
� Acetone<br />
� Methanol<br />
� 9-Aminoacridine (1 – 3%)<br />
� Dimethyl<strong>for</strong>mamide (1 – 5%)<br />
HAZARDOUS WASTE, DATE__________<br />
Water with 1 to 5% <strong>of</strong> each <strong>of</strong>:<br />
� Cobalt chloride<br />
� Chromium chloride<br />
� Sodium sulfate<br />
� Calcium chloride<br />
� Magnesium sulfate<br />
� Sodium chloride<br />
� 9-Aminoacridine<br />
69
HAZARDOUS WASTE, DATE__________<br />
) Non-halogenated Organic solvents:<br />
� Ethyl acetate<br />
� Hexane<br />
� Methanol<br />
� Ethanol<br />
� Acetone<br />
� Petroleum ether<br />
� Benzene<br />
� Toluene<br />
HAZARDOUS WASTE, DATE_________<br />
) Water with:<br />
� Acridine<br />
� Sodium hydroxide<br />
HAZARDOUS WASTE, DATE_________<br />
) Ethanol and water with:<br />
� Mercuric chloride<br />
� Mercury metal<br />
� Aluminum metal<br />
HAZARDOUS WASTE, DATE_________<br />
) Vacuum pump oil and cyclohexane<br />
HAZARDOUS WASTE, DATE___________<br />
) Halogenated Organic solvents:<br />
� Methylene chloride<br />
� Chloro<strong>for</strong>m<br />
70
3. Dr. Brown – Lab Room #14<br />
SPECIFIC PROCEDURE FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE#14<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
Four broad categories <strong>of</strong> hazardous wastes are generated by this laboratory. Each category is listed below,<br />
followed by typical examples. Specific handling precautions, waste disposal, and decontamination<br />
procedures are given <strong>for</strong> each class <strong>of</strong> waste.<br />
1. Biohazards/recombinant organisms (antibiotic-resistant E. coli and Pichia pastoris)<br />
2. Mutagenic/carcinogenic/teratogenic chemicals (ethidium bromide, dimethyl <strong>for</strong>mamide)<br />
3. Toxic heavy-metals (lead, mercury, gold, platinum, osmium, iridium, samarium, uranium)<br />
4. Radioactive isotopes ( 32 P, 33 P, 35 S)<br />
BIOHAZARDOUS WASTE<br />
Protective Equipment.<br />
Gloves and a lab coat should be worn at all times when working with recombinant organisms or handling<br />
potentially infectious or biohazardous material. Further details can be sought at the CDC‟s web page<br />
”Biosafety in Microbiological and Biomedical Laboratories” (BMBL) 4th Edition<br />
http://www.cdc.gov/od/ohs/biosfty/bmbl4/bmbl4toc.htm.<br />
Liquid waste. Liquid bacteria or yeast cultures or used media should be decontaminated prior to disposal.<br />
Dilute cultures with an appropriate germicidal agent, i.e., 20 % Wescodyne in 50% ethanol or 10 % sodium<br />
hypochlorite (Chlorox bleach) and allow to stand <strong>for</strong> 10-20 minutes. Dispose <strong>of</strong> solution by pouring down<br />
drain followed by copious amount <strong>of</strong> water. Flush sink with germicide and rinse with water.<br />
Solid waste. Any tubes, pipets, pipet tips, Petri dishes, or solid medium (agar) which has<br />
come in contact with microorganisms should be disposed <strong>of</strong> in an appropriate biohazardous waste bag, and<br />
subsequently autoclaved. Sharp items such as needles, tips or broken glassware should be placed in a<br />
sharps container and autoclaved separately from other solid-waste items.<br />
CARCINOGENIC, MUTAGENIC OR TERATOGENIC WASTE<br />
Protective Equipment.<br />
Safety goggles, gloves and a lab coat should be worn at all times when working with carcinogenic,<br />
mutagenic or teratogenic compounds. The most typical carcinogenic compound encountered in our<br />
laboratory is ethidium bromide.<br />
Liquid waste. Liquid containing low concentrations <strong>of</strong> ethidium bromide should be deactivated by the<br />
addition <strong>of</strong> sodium hypochlorate and poured down the drain. Solutions containing high concentrations <strong>of</strong><br />
ethidium bromide should filtered through activated-charcoal,. The filtrate can be deactivated with bleach<br />
and poured down the drain and the charcoal disposed <strong>of</strong> as solid waste.<br />
Solid waste. Any tubes, pipets, pipet tips, or gel medium (agarose) which has come in contact with<br />
ethidium bromide should be disposed <strong>of</strong> in an appropriate waste container and labeled. Solid waste will be<br />
disposed <strong>of</strong> on a quarterly period.<br />
71
HEAVY-METAL WASTE<br />
Protective Equipment.<br />
Safety goggles, gloves and a lab coat should be worn at all times when working with heavy metal-containing<br />
compounds. Volatile compounds, such as mercury-containing chemicals, should be used only in the fume<br />
hood.<br />
Heavy Metal Safety Rules<br />
In protein crystallography we use many heavy metal compounds. Toxicity in<strong>for</strong>mation is available <strong>for</strong> just<br />
a few <strong>of</strong> them. There<strong>for</strong>e, assume that all <strong>of</strong> them are insidious toxins and treat them with great respect.<br />
These rules are very similar to radioisotope rules. You must be introduced to these chemicals; you may not<br />
spontaneously start using them.<br />
1. Research is done by humans. The skill <strong>of</strong> humans depends on emotional state. Please think about how<br />
coherent you are feeling be<strong>for</strong>e doing heavy atom work. Don't rush through a heavy metal experiment<br />
to get somewhere else. Completely focus your attention on the heavy metal experiment.<br />
2. All the heavy atom compounds must be handled with gloves. Wear gloves even to look at the bottles. If<br />
you must touch doorknobs while handling heavy metals, take <strong>of</strong>f the gloves, or get somebody to open<br />
the doors <strong>for</strong> you. You should also wear a lab coat and closed-toe shoes.<br />
3. Glassware and spatulas used <strong>for</strong> heavy metal experiments are contaminated <strong>for</strong>ever: Do not return them<br />
to general circulation. <strong>Use</strong> our dedicated heavy metal spatulas <strong>for</strong> heavy metals. Clean heavy metal<br />
spatulas with a wet kimwipe. The contaminated kimwipe goes to dry waste (see item 7). Please do<br />
heavy atom experiments in well labelled crystallization trays, whenever possible. If you must use<br />
glassware, clearly label it, and keep it completely separate from non-heavy metal glassware.<br />
4.Weigh heavy metal compounds on weighing paper, or into centrifuge tubes on top <strong>of</strong> weighing paper.<br />
<strong>Use</strong> the analytical balances (the ones with enclosures), not the top-loaders. Many <strong>of</strong> these compounds<br />
are corrosive to the balances, in addition to poisoning all subsequent experiments and experimentalists.<br />
If you spill any, clean up immediately. A spray decontaminant, and a roll <strong>of</strong> hazardous spill towel are in<br />
room 219A. All clean-up materials go to heavy metal dry waste (see item 7).<br />
5. <strong>Use</strong> only minimal amounts <strong>of</strong> heavy atom compounds. Try to keep heavy metal experiments below<br />
1ml, using at most a few milligrams <strong>of</strong> heavy metal compound. The volume <strong>of</strong> toxic solution and<br />
disposal bulk may be minimized by soaking the crystals on the tops <strong>of</strong> Micro Bridges.<br />
6. Special handling: Moderately volatile mercury compounds such as methyl mercuric chloride are stored<br />
in a sealed box. Open that box in the hood and handle these compounds in the hood as much as<br />
possible. We have separate documentation <strong>for</strong> dimethyl-mercury and tetraethyllead:<br />
http://www.doe-mbi.ucla.edu/People/Recipes/DMM.html<br />
Osmium tetroxide is also volatile, and should be stored in the same kind <strong>of</strong> vials as dimethylmercury.<br />
Uranium and thorium compounds are radioactive, not just toxic. Document their use on the inventory<br />
sheet stored with the compounds, just as you would any other isotope.<br />
7. Disposal <strong>of</strong> and planning <strong>for</strong> disposal <strong>of</strong> heavy metal wastes: Segregate heavy metals to ease disposal:<br />
Keep mercury compounds in one crystallization tray, platinum reagents in another. Keep track <strong>of</strong> how<br />
much heavy metal reagent is in each tray. At disposal time, fill in the blanks on a “Hardous Waste ID<br />
Tag”.<br />
Wet and dry trays: Collect liquid heavy metal wastes into screw-cap bottles to take to hazardous waste<br />
disposal. There should be one metal type per bottle (all Hg or all Pt, etc.). Fill in the blanks, and attach<br />
a ``Hazardous Waste ID Tag" to each bottle. After flushing the trays with at least 1 M HNO3, or if the<br />
trays have already dried out at the time <strong>of</strong> disposal, the contaminated trays qualify as “dry waste” (see<br />
below), so put them into a clear plastic bag (Put the bag inside a box, if there are a lot <strong>of</strong> trays).<br />
72
<strong>Dry</strong> s<strong>of</strong>t things: Weighing paper, paper towels, gloves, and other dry non-sharp wastes contaminated by<br />
heavy metals should be left in the heavy metal dry waste container near the hood.<br />
<strong>Dry</strong> sharp things: Contaminated sharp things should be left in the heavy metal sharps container, in the<br />
hood.<br />
Uranium and Thorium compounds are radioactive and very toxic. They should be packaged <strong>for</strong> disposal<br />
as <strong>for</strong> the other metals, but their contents identified with chemical and isotope tags, and given to the<br />
Radiation Safety Office, not to the usual hazardous waste disposal people.<br />
Liquid waste.<br />
Liquid waste containing heavy metal compounds should be placed in a labeled container and<br />
stored <strong>for</strong> chemical waste pick-up.<br />
Solid waste.<br />
Solid waste containing heavy metals should be left in the heavy metal dry waste container near the<br />
hood.<br />
RADIOACTIVE WASTE<br />
Protective Equipment.<br />
Safety goggles, gloves and a lab coat should be worn at all times when working with radioactive<br />
compounds.<br />
Liquid waste.<br />
Liquid waste containing heavy atoms should be placed in a labeled container.<br />
Radioactive waste will be disposed <strong>of</strong> according to the requirements <strong>of</strong> the <strong>of</strong>fice <strong>of</strong> radiation safety as<br />
outlined in the user’s license. Briefly, short half-life ( 32 P and 35 S) will be stored separately ( 32 P in a shielded<br />
container) from longer half-life waste such as 3 H and 14 C. These will be collected at regular intervals by<br />
employees <strong>of</strong> the <strong>of</strong>fice <strong>of</strong> radiation safety.<br />
73
4. Dr. Buchmueller – Lab Room #1<br />
SPECIFIC PROCEDURE FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE #1<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
Three categories <strong>of</strong> hazardous waste are generated in room 1. The first is radioactive waste, which will be<br />
disposed <strong>of</strong> according to the requirements <strong>of</strong> the <strong>of</strong>fice <strong>of</strong> radiation safety as outlined in the user’s license.<br />
Briefly, short half-life ( 32 P and 35 S) will be stored separately ( 32 P in a shielded container). These will be<br />
collected at regular intervals by employees <strong>of</strong> the <strong>of</strong>fice <strong>of</strong> radiation safety.<br />
The second category is ethidium bromide used to detect nucleic acids by gel electrophoresis. The<br />
quantities used (except <strong>for</strong> stock quantities) are on the order <strong>of</strong> 0.05% in water or gel. Low concentration<br />
liquid waste will be decontaminated by household bleach and disposed <strong>of</strong> in the drain after<br />
decontamination. Low concentration gel waste will be collected and disposed <strong>of</strong> on a quarterly basis<br />
(approximately 1 ft 3 per quarter).<br />
We rarely work with E. Coli, but when we do we autoclave (steam sterilize) pipets, tilps, and petri dishes<br />
that contain small amounts <strong>of</strong> non-patogenic E. Coli bacteria. We autoclave to mininize the smell <strong>of</strong> this<br />
waste and to minimize possible autibiotic resistance from developing. The nonhazardous, nonregulated<br />
waste material from this operation is deposited directly in the garbage containers in the lab.<br />
Small amounts <strong>of</strong> phenol, Chloro<strong>for</strong>m, and Isoamyl alcohol waste are generated (estimated amount less<br />
than 500 milliliters per year). This waste is clearly labeled and stored a 55 ml bottle kept in the hood in<br />
room # 1 until it is taken to the waste containment area in room # 20 <strong>of</strong> Salem Hall <strong>for</strong> removal.<br />
74
5. Dr. Colyer – Lab Room # 114<br />
SPECIFIC PROCEDURES FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
The Colyer lab (Salem 114) binds organic dyes to proteins and then separates them using capillary<br />
electrophoresis. The organic dyes are typically prepared in methanol, DMSO, or DMF and later diluted in<br />
water, or aqueous buffers. Extremely small amounts <strong>of</strong> waste are produced at any given time, due to the<br />
total <strong>of</strong> 3-10 mL <strong>of</strong> buffer used by a researcher on any given day. Due to the basic fuctioning <strong>of</strong> the system,<br />
small amounts <strong>of</strong> protein will be disposed <strong>of</strong> with the buffer waste. The final concentrations <strong>of</strong> protein tend<br />
to be in the pico-femtomolar concentration in the buffer or organic hazardous waste systems. The pure<br />
proteins are prepared in water, stored in the refrigerator or freezer, and disposed <strong>of</strong> by neutralization in<br />
50% bleach solution.<br />
Typical chemical waste generated in this lab is as follows. It will be labeled as Hazardous Waste, the<br />
contents <strong>of</strong> each properly bottle sealed, and all will be taken downstairs to the solvent room # 20 to await<br />
removal by a chemical waste company:<br />
HAZARDOUS WASTE<br />
1) Methanol and Ethanol with organic dyes, as follows:<br />
� DIMETHYL-SULFOXIDE (DMSO), less than 1%<br />
� N,N-DIMETHYLFORMAMIDE (DMF), less than 1%<br />
� SQUARYLIUM RED-1C, ORGANIC DYE, less than 1%<br />
� SQUARYLIUM RED-3, ORGANIC DYE, less than 1%<br />
� NN-127, ORGANIC DYE, less than 1%<br />
� CALCAFLUOR, ORGANIC DYE, less than 1%<br />
� FQ, ORGANIC DYE, less than 1%<br />
� FLUORESCAMINE, ORGANIC DYE, less than 1%<br />
HAZARDOUS WASTE<br />
2) Aqueous with organic dyes, as follows:<br />
� METHANOL, less than 1%<br />
� DIMETHYL-SULFOXIDE (DMSO), less than 1%<br />
� N,N-DIMETHYLFORMAMIDE (DMF), less than 1%<br />
� SQUARYLIUM RED-1C, ORGANIC DYE, less than 1%<br />
� SQUARYLIUM RED-3, ORGANIC DYE, less than 1%<br />
� NN-127, ORGANIC DYE, less than 1%<br />
� CALCAFLUOR, ORGANIC DYE, less than 1%<br />
� FQ, ORGANIC DYE, less than 1%<br />
� FLUORESCAMINE, ORGANIC DYE, less than 1%<br />
HAZARDOUS WASTE<br />
3) Methanol and Ethanol with organic dyes and proteins, as follows:<br />
� DIMETHYL-SULFOXIDE (DMSO), less than 1%<br />
� N,N-DIMETHYLFORMAMIDE (DMF), less than 1%<br />
� SQUARYLIUM RED-1C, ORGANIC DYE, less than 1%<br />
75
� SQUARYLIUM RED-3, ORGANIC DYE, less than 1%<br />
� NN-127, ORGANIC DYE, less than 1%<br />
� CALCAFLUOR, ORGANIC DYE, less than 1%<br />
� FQ, ORGANIC DYE, less than 1%<br />
� FLUORESCAMINE, ORGANIC DYE, less than 1%<br />
� SERUM ALBUMINS (HSA AND BSA), PROTEIN, less than 1%<br />
� BETA LACTOGLOBULIN A & B, PROTEIN, less than 1%<br />
� GLUTATHIONE, TRIPEPTIDE, less than 1%<br />
� ALLOPHYCOCYANINE, PROTEIN, less than 1%<br />
� B-PHYCOERYTHRIN, PROTEIN, less than 1%<br />
� C-PHYCOCYANIN, PROTEIN, less than 1%<br />
HAZARDOUS WASTE<br />
4) Aqueous with:<br />
� METHANOL, 10%<br />
� THALLOUS NITRATE, less than 1%<br />
HAZARDOUS WASTE<br />
5) Aqueous based with organic dyes, protein, and buffer salts, as follows:<br />
� DIMETHYL-SULFOXIDE (DMSO), less than 1%<br />
� N,N-DIMETHYLFORMAMIDE (DMF), less than 1%<br />
� METHANOL, less than 1%<br />
� SQUARYLIUM RED-1C, ORGANIC DYE, less than 1%<br />
� SQUARYLIUM RED-3, ORGANIC DYE, less than 1%<br />
� NN-127, ORGANIC DYE, less than 1%<br />
� CALCAFLUOR, ORGANIC DYE, less than 1%<br />
� FQ, ORGANIC DYE, less than 1%<br />
� FLUORESCAMINE, ORGANIC DYE, less than 1%<br />
� SERUM ALBUMINS (HSA AND BSA), PROTEIN, less than 1%<br />
� BETA LACTOGLOBULIN A & B, PROTEIN, less than 1%<br />
� GLUTATHIONE, TRIPEPTIDE, less than 1%<br />
� ALLOPHYCOCYANINE, PROTEIN, less than 1%<br />
� B-PHYCOERYTHRIN, PROTEIN, less than 1%<br />
� C-PHYCOCYANIN, PROTEIN, less than 1%<br />
� PHYTIC ACID, BUFFER, less than 1%<br />
� BORIC ACID, BUFFER, less than 1%<br />
� TRISMA (TRIS), BUFFER, less than 1%<br />
� SODIUM DODECYL SULFATE (SDS), SURFACTANT, less than 1%<br />
� AMMONIUM BICARBONATE, BUFFER, less than 1%<br />
� AMMONIUM ACETATE, BUFFER, less than 1%<br />
HAZARDOUS WASTE<br />
6) Aqueous with:<br />
� POTASSIUM CYANIDE, less than 1%<br />
� BORIC ACID, 25mM<br />
HAZARDOUS WASTE<br />
7) THALLOUS NITRATE<br />
76
6. Dr. Hinze – Lab Room # 109<br />
SPECIFIC PROCEDURES FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
Common wastes from this laboratory include used mobile phase and extraction solvents which<br />
generally contain only trace amounts <strong>of</strong> more toxic chemicals. Most should be stored in glass containers<br />
in a hood until a volume <strong>of</strong> 1L or greater has been collected at which time the container should be taken to<br />
the metal solvent waste table in room 20, provided it has been labeled with the full name and approximate<br />
amount <strong>of</strong> each component.<br />
77
7. Dr. Brad Jones – Lab Room # 118<br />
SPECIFIC PROCEDURES FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
Trace and ultra trace metal standards are prepared at concentration well below the toxic level.<br />
For example, Ca, Zn, Ba at the ppb and sub-ppb level. Standards containing HNO3 are neutralized prior<br />
to disposal. They are then safely disposed <strong>of</strong> with plenty <strong>of</strong> water down the sink.<br />
Typical relatively benign chemical waste generated in this lab is described as follows:<br />
Water (Acidic) with:<br />
(Color varies with component concentration - e.g., when Copper predominates, the color will<br />
be bluish, but all components are still less than 1%)<br />
� Cadmium Chloride, less than 1%<br />
� Cadmium Bromide, less than 1%<br />
� Lead Nitrate, less than 1%<br />
� Copper nitrate, less than 1%<br />
� Lanthanum nitrate, less than 1%<br />
� Thulium nitrate, less than 1%<br />
� Yetterbium nitrate, less than 1%<br />
� Europium nitrate, less than 1%<br />
� Lutetium nitrate, less than 1%<br />
� Gadolinium nitrate, less than 1%<br />
� Samarium nitrate, less than 1%<br />
� Promethium nitrate, less than 1%<br />
� Lutetium nitrate, less than 1%<br />
78
8. Dr. Paul Jones – Lab Room # 14<br />
SPECIFIC PROCEDURES FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
In addition to safe handling and disposal <strong>of</strong> routine chemicals described elsewhere in this document (i.e.,<br />
Section III.C, Procedures <strong>for</strong> Handling Hazardous Waste,) , the following in<strong>for</strong>mation applies specifically<br />
to this Lab. Please consult this safety manual <strong>for</strong> general guidelines and MSDS sheets <strong>for</strong> detailed<br />
guidelines <strong>for</strong> particular chemicals.<br />
Occasionally, Osmium/Chromium oxidations <strong>of</strong> alkenes to carboxylic acids are carried out in this lab.<br />
Osmium and Chromium reagents must be handled extremely <strong>care</strong>fully as both are highly toxic metals.<br />
Always wear gloves when working with these reagents and <strong>for</strong> any neat Osmium or Chromium compound,<br />
handle the material only in a fume hood. Any waste generated from the reaction that contains either metal<br />
must be placed in a sealed container and clearly marked as containing the metals. Prior to this, reduce<br />
any remaining Chromium(VI) by adding a large excess <strong>of</strong> 2-propanol. Once the waste container is 3/4 full,<br />
seal it securely, be sure the identification is still clear (along with your name, lab, lab phone number, and<br />
date), and place the container in the solvent disposal room (Salem 20).<br />
Under no circumstances should waste containing Osmium or Chromium be placed in routine solvent<br />
waste or go down the drain.<br />
79
9. Dr. Bruce King – Lab Room # 17<br />
SPECIFIC PROCEDURES FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
Room 17: General Activity - Synthetic Organic Chemistry. Room 17 contains flammable organic<br />
solvents, halogenated and non-halogenated, organic chemicals, concentrated acids, sodium metal,<br />
compressed gas cylinders, and silica gel. These materials are stored in labeled containers in an explosion<br />
pro<strong>of</strong> refrigerator, under various fume hoods and on shelving around the laboratory. Waste organic<br />
solvents and chemicals are separated as non-sulfur and non-halogen containing organic compounds and<br />
stored in labeled containers under a fume hood. Sulfur and halogen containing organic waste is placed in<br />
separate labeled containers. <strong>Use</strong>d silica gel is stored in a labeled plastic container in a fume hood. When<br />
full, these waste containers are transferred to the large waste containers in room # 20.<br />
80
10. Dr. Kondepudi – Lab Room # 5<br />
SPECIFIC PROCEDURES FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
Remove chemicals from lab via labeling, temporary storage in back <strong>of</strong> hoods, and transport to<br />
room #20 via "Procedures <strong>for</strong> Handling Chemical Waste" section already listed in this manual. Only<br />
occasional toxic metal salts and sodium chlorate, etc., will be used in this lab.<br />
81
11. Dr. Lachgar – Lab Room # 6<br />
SPECIFIC PROCEDURES FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
Solid wastes are to be collected into labeled waste bottles and then transferred to waste storage<br />
areas. The liquids used are usually aqueous acid and base solutions. They are to be disposed after being<br />
neutralized. Aqueous solutions(usually acidic) <strong>of</strong> inorganic saltsare kept in typical glass waste jars,<br />
labeled with all components, and taken to the waste storage area in room # 20. Typical waste streams<br />
generated in this lab are as follows:<br />
1) Water, methanol, acetonitrile and ethanol (acidic) with:<br />
� Niobium chloride<br />
� Potassium cyanide<br />
� Silver nitrate<br />
� Copper chloride<br />
� Ethylenediamine<br />
� Vanadium acetylacetonate<br />
� salicylaldehyde<br />
� Tetramethylammonium chloride<br />
� Manganese acetate<br />
2) Water and ethanol (acidic) with:<br />
� Niobium chloride<br />
� Potassium cyanide<br />
� Cadmium chloride<br />
� Iron chloride<br />
� Tetramethylammonium chloride<br />
� Sodium chloride<br />
� Potassium chloride<br />
3) Hydrochloric acid (dilute) with:<br />
� Niobium chloride, trace amount<br />
� Tantalum chloride, trace amount<br />
4) Two jars <strong>of</strong> Water (acidic) with:<br />
� Hydrochloric acid<br />
� Nitric acid<br />
� Niobium chloride (trace amounts)<br />
� Tantalum chloride (trace amounts)<br />
5) One container <strong>of</strong>:<br />
� Acetone<br />
� Water<br />
� Dimethyl <strong>for</strong>mamide<br />
� Iron cyanide<br />
� 4,4’-Dipyridyl<br />
� Methylammonium chloride<br />
82
� Ammonium hydroxide<br />
� Ammonium nitrate<br />
� Iron(III) chloride<br />
� Ethylenediamine<br />
� Acetonitrile<br />
� Ethanol<br />
� Niobium chloride<br />
� Salicylaldehyde<br />
83
12. Dr. N<strong>of</strong>tle – Lab Room # 118<br />
SPECIFIC PROCEDURES FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
The following common laboratory organic solvents can be collected in a waste container, labeled<br />
NON- SULFUR, NON-HALOGENATED ORGANIC SOLVENTS and be poured into one <strong>of</strong> the two 55<br />
gallon waste drums located in the solvent room, #20, assuming they are not overly contaminated with acids<br />
or large amounts <strong>of</strong> toxic or odoriferous sulfur compounds. Each chemical should be recorded by name<br />
and amount.<br />
acetone methyl ethyl ketone pump oil<br />
benzaldehyde mineral spirits tetrahydr<strong>of</strong>uran<br />
benzene motor oil toluene<br />
cyclohexane naphtha xylenes<br />
ethyl ether paint thinner ethyl alcohol, (and,<br />
ethyl acetate petroleum ether low-molecular weight alcohols,<br />
The methylene chloride and chloro<strong>for</strong>m must be collected in a well-labeled waste bottle and can be poured<br />
into labeled 20 liter empty white polyethylene containers kept next to the large 55 gallon steel drum on the<br />
floor in the wide yellow spill tray in the solvent room, #20. Sulfur containing compounds, complex<br />
heterocyclics, corrosives, organic acids, lachrymators, etc. (i.e. thiophene, pyrrole, acetonitrile, etc.)<br />
should be collected into well-labeled waste bottles and taken to the metal surface in the solvent room, #20.<br />
Consolidate compatible inorganic solids in a well-labeled waste container, organic solids in another.<br />
These can be placed on the metal surface table in the solvent room #20. Non-compatible solids should<br />
naturally be packaged separately.<br />
Typical waste streams originating from Dr. N<strong>of</strong>tle’s research lab are as follows:<br />
Organic <strong>Solvent</strong>s (Non-Halogenated)<br />
Ethyl Acetate, Hexanes, Acetone<br />
Diethyl Ether, Methanol, Ethanol<br />
Tetrahydr<strong>of</strong>uran, Toluene, Pentane<br />
Cyclohexane, Benzene, Acetonitrile, and occasionally Nitrobenzene<br />
Halogenated <strong>Solvent</strong>s<br />
Methylene chloride, chloro<strong>for</strong>m<br />
Acetone, with:<br />
tetrabutylammonium perchlorate tetrabutylammonium hexafluorophosphate<br />
tetrabutylammonium trifluoromethanesulfonate<br />
copper(II) perchlorate hexahydrate copper(II) trifluoromethanesulfonate<br />
copper(II) acetate monohydrate copper(II) chloride<br />
zinc(II) perchlorate hexahydrate zinc(II) trifluoromethanesulfonate<br />
N2-(2-pyridylmethyl)-3-thienyl carboxamide<br />
N2-(2-pyridylmethyl)-3-thenyl carboxamide<br />
N2-(2-pyridylmethyl)-5-(3-thienyl)-butyl carboxamide<br />
N2-(2-pyridylmethyl)-trans-3-(3-thienyl) acrylamide<br />
84
13. Dr. Sw<strong>of</strong><strong>for</strong>d – Lab Room # 1<br />
SPECIFIC PROCEDURES FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
Practically no highly toxic waste is generated in this lab. Only benign organic dyes and other<br />
small amounts <strong>of</strong> analytical samples (<strong>for</strong> example, polyaromatic hydrocarbons). Typical bottles <strong>of</strong><br />
chemical waste (usually one or three one gallon jars collected over a period <strong>of</strong> 6 to 12 months) contain the<br />
following: methanol, ethanol, ethylene glycol, acetone, heptane, benzene, hexane, toluene, octane, and<br />
dyes, such as Rhodamine 590 and 61 and Keton red dye.<br />
85
14. Dr. Tobey – Lab Room # 2<br />
For the routine disposal <strong>of</strong> common chemicals please refer to Section III. C <strong>of</strong> this manual <strong>for</strong> standard<br />
handling <strong>of</strong> hazardous waste. The guidelines specific to this lab are outlined below.<br />
Palladium complexes are routinely used in this lab <strong>for</strong> cross-coupling reactions. Gloves should be worn in<br />
handling palladium waste and the waste is placed in a separate and clearly labeled container. Occasionally<br />
hydrazine is used in this lab and this is known to be carcinogenic so any waste containing hydrazine should<br />
be placed in a separate waste container and clearly labeled <strong>for</strong> disposal.<br />
Under no circumstances should hydrazine or palladium waste be placed in routine solvent containers<br />
or poured down the drain.<br />
Typical waste streams originating from this lab include:<br />
1) Clear Glass Bottle labeled “Liquid Palladium Waste”<br />
� Ethyl Ether<br />
� Tetrahydr<strong>of</strong>uran<br />
� Ethanol<br />
� Sulfuric acid<br />
� Palladium triphenylphosphine<br />
� Palladium acetate<br />
� Palladium metal<br />
� Trace amounts <strong>of</strong> Dimethyl sulfoxide, Hydrazine Hydrate, Hydrazine, water, Ethyl acetate, and<br />
Acetone<br />
2) Brown solvent bottle labeled “mixed palladium waste” (acidic)<br />
� Diluted acetic acid<br />
� Palladium triphenylphosphine<br />
� Palladium acetate,<br />
� Palladium metal<br />
� Palladium chloride<br />
� Filter paper<br />
� Triphenylphosphine<br />
� Ethyl Ether<br />
� Tetrahydr<strong>of</strong>uran<br />
� Ethanol,<br />
� Trace amounts <strong>of</strong> DMSO, Hydrazine Hydrate, Hydrazine, water, Ethyl Acetate,<br />
and Acetone<br />
3) wide mouth plastic bottle labeled “solid palladium waste”<br />
� Palladium metal<br />
� Palladium triphenylphosphine<br />
� Palladium acetate,<br />
� Palladium metal<br />
� Palladium chloride<br />
� Filter paper<br />
� Triphenylphosphine<br />
� Trace amounts <strong>of</strong> Dimethylsulfoxide, Hydrazine Hydrate, and Hydrazine<br />
4) Brown solvent bottle filled with acidic aqueous waste<br />
86
� Hydrochloric acid<br />
� Acetic acid,<br />
� Ammonium Chloride,<br />
� Potassium Carbonate,<br />
� triethylamine,<br />
� NaCl,<br />
� Sulfuric Acid,<br />
� triphenylphosphine oxide,<br />
� magnesium oxide,<br />
� diethylene glycol,<br />
� methanol,<br />
� ethanol,<br />
� less than 5mL <strong>of</strong> bis[2-(N,N-dimethylaminio)ethyl]etherAmmonium chloride<br />
5) Brown solvent bottle filled with acid aqueous waste (acidic)<br />
� Hydrochloric acid,<br />
� Acetic acid,<br />
� Ammonium Chloride,<br />
� Potassium Carbonate,<br />
� triethylamine,<br />
� NaCl,<br />
� Sulfuric Acid,<br />
� triphenylphosphine oxide,<br />
� magnesium oxide,<br />
� diethylene glycol,<br />
� methanol,<br />
� ethanol,<br />
� less than 5mL <strong>of</strong> bis[2-(N,N-dimethylaminio)ethyl]etherAmmonium chloride<br />
6) Brown solvent bottle filled with acidic aqueous waste:<br />
� Hydrochloric acid,<br />
� Acetic acid,<br />
� Ammonium Chloride,<br />
� Potassium Carbonate,<br />
� triethylamine,<br />
� Sodium chloride,<br />
� Sulfuric Acid,<br />
� triphenylphosphine oxide,<br />
� magnesium oxide,<br />
� diethylene glycol,<br />
� methanol,<br />
� ethanol,<br />
� Benzene<br />
� Magnesium oxide<br />
� Magnesium hydroxide<br />
� Magnesium bromide<br />
� Magnesium sulfate<br />
7) Large Red Can Organic <strong>Solvent</strong> Waste (February 2006)<br />
� Ethyl Acetate<br />
� Hexanes<br />
� Acetone<br />
� Isopropanol<br />
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8) Brown solvent bottle filled with aqueous waste (30 March 2006)<br />
� Diluted acetic acid<br />
� Diluted HCl<br />
� VERY Diluted KOH<br />
� Carbonate salts<br />
� NaCl<br />
� Copper salts<br />
� Ammonium salts<br />
9) Brown solvent bottle filled with acidic aqueous waste (06 June 2006)<br />
� acetic acid<br />
� hydrochloric acid<br />
� potassium hydroxide<br />
� Sodium Carbonate<br />
� Sodium chloride<br />
� Ammonium hydroxide<br />
� Ammonium chloride<br />
� Cupric cyanide<br />
10) Water, very acidic (and small amount <strong>of</strong> Tetrahydr<strong>of</strong>uran) with:<br />
� Potassium carbonate<br />
� Ammonium chloride<br />
� Sodium bicarbonate<br />
� Acetic acid<br />
� Hydrochloric acid<br />
88
15. Dr. Welker – Lab Room # 13<br />
SPECIFIC PROCEDURES FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
Handling, Storing and Removal <strong>of</strong> Gases: This lab uses chlorine gas, ammonia, carbon<br />
monoxide (toxic), sulfur dioxide (toxic), and carbonyl sulfide (always work in fume hood). Always label<br />
cylinders, secure strap or chain cylinders to wall. When cylinders are not in use, shut the valves and<br />
relieve the regulator and cap the cylinders. Segregate gas cylinder storage from the storage <strong>of</strong> other<br />
chemicals. Keep in compatible classes <strong>of</strong> gases stored separately and keep flammable reactives, which<br />
include oxidizers and corrosives, away from cylinders. Segregate empty and full cylinders. To remove<br />
empty cylinders, place cylinder in its original shipping box, sealed with packing tape, and ship back to<br />
manufacturer (or give them to a local company).<br />
Preparation <strong>of</strong> Mercury (<strong>Use</strong>d) <strong>for</strong> Reclamation:<br />
Mercury must be clean and free <strong>of</strong> any salts or solvents be<strong>for</strong>e it can be sent <strong>for</strong> reclamati Work in a fume<br />
hood, wearing gloves and safety glasses. Obtain a large pan and two large beakers. Fill one beaker about<br />
1/4 full with water. Place some waste mercury * into the beaker containing water. Swirl contents <strong>of</strong><br />
beaker and <strong>care</strong>fully decant water into the other beaker. Repeat until mercury appears clean and free <strong>of</strong><br />
salts. Store mercury in appropriate container in well-ventilated area. Water may be poured down drain.<br />
* If mercury has been used in an amalgam with sodium, when reaction is complete, open the flask<br />
to the air <strong>for</strong> at least one day in a fume hood. Stir mercury with some isopropanol <strong>for</strong> a few hours to<br />
quench any sodium remaining. Decant the isopropanol. Mercury is ready to be cleaned and stored <strong>for</strong><br />
reclamation.<br />
89
16. Undergraduate – Lab Rooms # 7, 101, 102, 103, 104, 105, 106, 111<br />
SPECIFIC PROCEDURES FOR SAFE REMOVAL OF HIGHLY TOXIC WASTE<br />
Consult with your research advisor concerning proper methods <strong>for</strong> packaging and storing extremely<br />
hazardous waste. Research usually involves working with selective types or classes <strong>of</strong> chemicals. Prepare<br />
brief summaries in this section <strong>for</strong> handling spent chemicals peculiar to your lab.<br />
Highly toxic waste, as defined in section III.F.2 <strong>of</strong> this manual, is very seldom if ever generated in<br />
undergraduate teaching laboratories. When it is, specific procedures <strong>for</strong> removing it will be elaborated by<br />
the lab manager and instructors <strong>for</strong> the particular teaching lab in question. When working with highly<br />
toxic waste, one must work with it under a hood, pack it separately from other waste material, label it with<br />
specific names, collect it in a container (all as a last step in the student’s reaction or experimental<br />
procedure), and take it downstairs to the waste holding area in room #21.<br />
All other waste materials are covered under procedures listed elsewhere in this manual. (consult<br />
subchapter # 5, entitled "Waste from Undergraduate Labs", in section III.C). General Chemistry<br />
procedures <strong>for</strong> relatively benign waste handling and removal are listed in the training section <strong>of</strong> this<br />
manual.<br />
Additional standard operating procedures <strong>for</strong> handling general chemistry lab waste are contained<br />
in the instructor’s in<strong>for</strong>mation sections <strong>for</strong> each "Modular Laboratory Program in Chemistry" series <strong>for</strong><br />
experiments assigned by the instructor.<br />
The organic solvent waste procedures are likewise listed in the training section <strong>of</strong> this manual<br />
with specific instructions listed in the a<strong>for</strong>ementioned subchapter. Additional instructions are contained in<br />
the present undergraduate Organic Lab textbook at the end <strong>of</strong> all experimental procedures.<br />
90
H. Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top<br />
Surfaces which have come into contact with Highly Toxic Waste<br />
PROCEDURE FOR LAB ROOM #<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
91
Specific Decontamination Procedures <strong>for</strong> Equipment and Surfaces which have come<br />
into contact with Highly Toxic Waste [EXAMPLE ONLY, prepared by Dr. James<br />
Fishbein, <strong>for</strong>mer Occupant <strong>of</strong> Research Lab # 14]<br />
PROCEDURE FOR LAB ROOM # 14<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
Lab Rules <strong>for</strong> Handling Decontamination <strong>of</strong> Personal Protective Equipment (PPE)<br />
and Lab Equipment Contaminated by Diazoate and Nitrosamine Residues<br />
These rules must be followed by all members <strong>of</strong> the group in order to insure your own and others<br />
safety. Failure to follow these rules endangers the health <strong>of</strong> you and your coworkers. Please read and<br />
follow the rules below!!<br />
General rules: 1) ALL unattended reactions in the hood, whether or not they involve nitrosamines or<br />
diazotes, must be labeled to indicate the reaction in progress and any harmful reagents<br />
employed. Unlabeled-unattended reactions are subject to immediate disposal in the acid<br />
bath.<br />
2) ALL reactions involving synthesis <strong>of</strong> diazotes, nitrosamines or nitrosamides must be<br />
carried out in the hoods.<br />
3) ALL items enter any <strong>of</strong> the hoods are not to be removed from the hood until they have<br />
been decontaminated. This rule applies whether or not the items have been used in the<br />
preparation <strong>of</strong> a diazote or nitrosamine or nitrosamide - whatever goes in is assumed to be<br />
contaminated even though likelihood is very low.<br />
4) ALL reactions involving synthesis <strong>of</strong> diazotes or nitrosamines should becarried out on<br />
surfaces that are covered with absorbent bench paper. This greatly aids in cleaning up<br />
any spills.<br />
5) ALL reactions involving diazote or N-nitrosamine syntheses must be cleaned up<br />
completely as soon as the reaction has been completed, subsequent to isolation <strong>of</strong><br />
products. Dirty flasks, tubes, and implements must be decontaminated immediately as<br />
specified below. Do not leave dirty bench paper or beakers or pipettes or spatulas etc.. in<br />
the hoods overnight, begin decontamination immediately.<br />
6) ALL spills <strong>of</strong> any amount <strong>of</strong> diazote or N-nitrosamine should be cleaned up<br />
immediately when they occur. Equipment such as stir plates, lab-jacks, ring-stands can be<br />
rinsed with acetone and the acetone allowed to collect onto the bench paper. More bench<br />
paper can be used as necessary. The bench paper, once air-dried, can be decontaminated<br />
by the procedures below. Always use heavy latex "non-disposable" gloves when cleaning<br />
up spills with acetone as acetone will penetrate the disposable gloves. After<br />
decontaminating the latex gloves, throw them away.<br />
Specific Clean-up Procedures. For N-nitrosamine and N-nitrosamides and urethanes, the<br />
decontamination solution should be 50% sulfuric acid to 50 % water with two packs <strong>of</strong> No-chromix <strong>for</strong><br />
each two gallon container. This is considered fresh until it is discolored at which time it can be<br />
92
egenerated with additional No-chromix. The acid baths should be changed once per month. Do not put<br />
disposable syringe needles in the acid baths!! For diazotes (once past the stage involving nitrosourethanes<br />
in the case <strong>of</strong> syn. compounds) an acidic solution <strong>of</strong> ~ 10% sulfuric acid suffices to decompose these<br />
compounds.<br />
All materials to be decontaminated should be submerged in the acid bath <strong>for</strong> 24hrs. Frequent<br />
checks should be made to ensure that the items are submerged. Large items may have to be turned or<br />
rotated after the first 24hrs and allowed to sit an additional 24hrs. Greater than 0.5g amounts <strong>of</strong><br />
nitrosamines should be decomposed in a separate acid bath, typically a beaker, which should additionally be<br />
agitated by a magnetic stirrer.<br />
Contents <strong>of</strong> NMR tubes should be emptied into a small beaker immediately after use. The tubes<br />
should then be filled with decontaminating acid solution by pipette and submerged <strong>for</strong> 24hrs. The contents<br />
<strong>of</strong> the NMR tubes should be concentrated immediately in the beaker and the residue-containing beaker<br />
should be submerged in acid <strong>for</strong> 24hrs. NMR tube caps should be treated in the acid solution <strong>for</strong> 24hrs and<br />
thrown out.<br />
Any gloves that contact N-nitrosamine or diazotes should be treated by the decontaminating acid<br />
solution. The same should be done with bench paper on which nitrosmaine containing solutions or solids<br />
have been spilled. Gloves or papers that have been used <strong>for</strong> routine handling in the hood need not be<br />
treated but should be put in a plastic bag in the hood which is then tied <strong>of</strong>f and transferred to a clean plastic<br />
bag outside the hood. The outer bag should be tied <strong>of</strong>f and removed.<br />
Glass cuvettes should be submerged in acid solution <strong>for</strong> 24hrs.<br />
Syringes that have been used to inject dilute solutions <strong>of</strong> N-nitroso compounds should be<br />
thoroughly washed, both interior and exterior, with an organic solvent such as acetone. The organic rinsing<br />
can be concentrated and the residue-containing beaker transferred to the acid bathe. The syringe can be<br />
then cleaned using decontaminating acid solution by repeated displacement <strong>of</strong> the plunger in and out <strong>of</strong> the<br />
syringe. The tip <strong>of</strong> the plunger and barrel and tip <strong>of</strong> the syringe should be submerged <strong>for</strong> 1hr. in acid<br />
solution.<br />
93
1. Dr. Alexander – Lab Room # 108<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
Benches will be monitored after each use <strong>of</strong> radioactive materials and weekly by smear test and hand-held<br />
counter, as specified in the user’s license. Any surfaces with contamination greater than twice background<br />
will be cleaned with soap and water or commercial cleaner as necessary. Decontamination will proceed<br />
until smear tests are at background.<br />
Benches that are contaminated with low concentrations <strong>of</strong> ethidium bromide will be cleaned with paper<br />
towels (soaked with bleach (Sodium hypochlorite) that will then be disposed <strong>of</strong> with the solid (gel) waste.<br />
In the event <strong>of</strong> a spill <strong>of</strong> high concentration ethidium bromide, the surface will be decontaminated with a<br />
slurry <strong>of</strong> activated charcoal.<br />
94
2. Dr. Bierbach – Lab Room # 107<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
Benches will be monitored after each use <strong>of</strong> radioactive materials and weekly by smear test and hand-held<br />
counter, as specified in the user’s license. Any surfaces with contamination greater than twice background<br />
will be cleaned with soap and water or commercial cleaner as necessary. Decontamination will proceed<br />
until smear tests are at background.<br />
Benches that are contaminated with low concentrations <strong>of</strong> ethidium bromide will be cleaned with paper<br />
towels soaked with bleach (Sodium hypochlorite) that will then be disposed <strong>of</strong> with the solid (gel) waste. In<br />
the event <strong>of</strong> a spill <strong>of</strong> high concentration ethidium bromide, the surface will be decontaminated with a<br />
slurry <strong>of</strong> activated charcoal.<br />
95
3. Dr. Brown – Lab Room # 14<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
Spills <strong>of</strong> Biohazardous Waste. Spills <strong>of</strong> bacterial cultures should be contained immediately by blotting the<br />
area with paper towels or other absorbent material. Dispose <strong>of</strong> clean-up material in a biohazard bag.<br />
Disinfect the contaminated surface with a germicidal agent such as Wescodyne, bleach, or Lysol.<br />
bb<br />
Spills <strong>of</strong> Carcinogenic, Mutagenic, or Tetraogenic Waste. Spills <strong>of</strong> ethidium bromide should be<br />
contained immediately by blotting the area with paper towels or other absorbent material. Decontaminate<br />
the contaminated surface with bleach, and dispose <strong>of</strong> clean-up material with solid hazardous waste. For<br />
large spills, or spills containing high concentrations <strong>of</strong> ethidium bromide, a slurry <strong>of</strong> activated charcoal will<br />
be used to absorb the ehidium bromide, and will be disposed <strong>of</strong> with solid waste.<br />
Spills <strong>of</strong> Radioactive Waste. Benches will be monitored after each use <strong>of</strong> radioactive materials and<br />
weekly by smear test and hand-held counter, as specified in the user’s license. Any surfaces with<br />
contamination greater than twice background will be cleaned with soap and water or commercial cleaner as<br />
necessary. Decontamination will proceed until smear tests are at background.<br />
Benches that are contaminated with low concentrations <strong>of</strong> ethidium bromide will be cleaned with paper<br />
towels (soaked with bleach (Sodium hypochlorite) that will then be disposed <strong>of</strong> with the solid (gel) waste.<br />
In the event <strong>of</strong> a spill <strong>of</strong> high concentration ethidium bromide, the surface will be decontaminated with a<br />
slurry <strong>of</strong> activated charcoal.<br />
96
4. Dr. Buchmueller – Lab Room # 1<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
Benches will be monitored after each use <strong>of</strong> radioactive materials and weekly by smear test and hand-held<br />
counter, as specified in the user’s license. Any surfaces with contamination greater than twice background<br />
will be cleaned with soap and water or commercial cleaner as necessary. Decontamination will proceed<br />
until smear tests are at background.<br />
Benches that are contaminated with low concentrations <strong>of</strong> ethidium bromide will be cleaned with paper<br />
towels (soaked with bleach (Sodium hypochlorite) that will then be disposed <strong>of</strong> with the solid (gel) waste.<br />
In the event <strong>of</strong> a spill <strong>of</strong> high concentration ethidium bromide, the surface will be decontaminated with a<br />
slurry <strong>of</strong> activated charcoal.<br />
Benches contaminated with spills <strong>of</strong> phenol, chloro<strong>for</strong>m, or isoamyl alcohol will cleaned by absorption <strong>of</strong><br />
such spills with either vermiculite or the departmental spill control material (kitty litter, sand, and baking<br />
soda) located in room # 20, Loading Dock. Any spills should be contained in containers and kept in the<br />
hood until eventual removal by our chemical waste removal company.<br />
97
5. Dr. Colyer – Lab Room # 114<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
Lab bench tops contaminated with occasional spills will be cleaned with paper towels and cotton<br />
rags soaked with acetone or ethanol, or hot soap and water.<br />
98
6. Dr. Hinze – Lab Room # 109<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign. substance spilled. Usually only very small amounts <strong>of</strong> chemical samples will be<br />
used in this lab.<br />
Chemical spillage will be absorbed with a paper towel dampened with a solvent appropriate to<br />
the toxic substance spilled. Usually only very small amounts <strong>of</strong> chemical samples will be used in this lab.<br />
99
7. Dr. Brad Jones – Lab Room # 118<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
Not applicable to our research laboratory.<br />
100
8. Dr. Paul Jones – Lab Room # 14<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
For routine cleaning, benchtops should be washed using a sponge and hot, soapy water followed by<br />
acetone and paper towels. If the spill contains a large amount <strong>of</strong> hydrophobic (oily) material, first wash<br />
the area using an organic solvent (ethyl acetate, ethanol, or acetone) and then wash again as <strong>for</strong> routine<br />
cleaning.<br />
When cleaning spills be sure to wear proper dress and safety equipment (goggles, gloves, lab coat, full<br />
shoes (no open toes)). If you are in doubt as to your ability to safely clean a large spill or about special<br />
hazards (HCl vapor, <strong>for</strong> example), seek help.<br />
Acids (mineral or organic): saturate the affected area with sodium bicarbonate and allow this to sit <strong>for</strong><br />
several minutes. Wipe the area with a sponge or paper towel (dispose each into an acid waste container).<br />
Test the pH <strong>of</strong> the area by spilling a small amount <strong>of</strong> water and using pH paper. Continue treating with<br />
sodium bicarbonate until the area is neutral. Clean as <strong>for</strong> routine cleaning. Be aware that most acid spills<br />
will create irritating and potentially harmful vapors.<br />
Bases (mineral or amines): soak the area with dilute acetic acid until the area is slightly acidic. Wipe up<br />
the spill with a sponge or paper towel (place either in the acid waste bottle) and wash the area as if there<br />
had been an acid spill. Be aware that highly basic solutions present extreme hazards to the skin and eyes.<br />
Organic solvents: bury the area in vermiculite or some other adsorbant (Spill absorbant material is located<br />
in the <strong>Solvent</strong> room, room # 20, Loading Dock area). Place the spill material in a suitably marked<br />
container. Clean the area as <strong>for</strong> routine cleaning. Be aware <strong>of</strong> vapor hazards!<br />
Organic chemicals: You should clean these as <strong>for</strong> organic solvents with the caveat that the compound may<br />
possess significant health hazards. If you are not aware <strong>of</strong> the particular hazards presented by the spilled<br />
compound, look at an MSDS sheet.<br />
Heavy metals: Be particularly <strong>care</strong>ful cleaning these spills. For small spills, prepare an aqueous solution<br />
<strong>of</strong> EDTA and wipe the area thoroughly with this solution. <strong>Use</strong> a sponge or paper towels and place both or<br />
either in the heavy metal waste container you will prepare. Carefully label the container with contents,<br />
your name, lab, lab phone, date, and secure the container in Salem 20.<br />
Thiols/Thioethers: These compounds present no general safety concern other than their foul stench. Wipe<br />
the affected area several times with bleach. Place the paper towel or sponge in a closed container (Do not<br />
mix bleach and normal organic waste). Continue wiping the area with bleach well after the smell seems<br />
to have dissipated. It is likely that you will become insensitive to the smell. Dispose <strong>of</strong> your gloves and,<br />
possibly, your lab coat depending on the taste/mood <strong>of</strong> your labmates. Be prepared to smell like thiol <strong>for</strong><br />
some time. Clearly mark the container as sulfur containing waste and place the material in Salem 20.<br />
101
9. Dr. Bruce King – Lab Room # 17<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
General Procedure: To clean work surfaces or bench tops, spill area is generally diluted with<br />
water or an organic solvent (acetone) depending upon the contamination. The affected area is then wiped<br />
down with a sponge or mop depending on area and size <strong>of</strong> the contamination.<br />
102
10. Dr. Kondepudi – Lab Room # 5<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
Clean up benches with cloth and paper towel impregnated with various solvents (preferably<br />
acetone or hot water and soap).<br />
103
11. Dr. Lachgar – Lab Room # 6<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
Lab coat, gloves, and safety glasses must be worn by anyone who is going to clean the bench top<br />
or hood surfaces. Any solid waste will be collected into labeled waste bottles using a brush. Then the<br />
surface will be cleaned using paper towels. Any spilled solution on the bench top will be neutralized if<br />
necessary. Then, the surface will be cleaned using paper towels.<br />
104
12. Dr. N<strong>of</strong>tle – Lab Room # 117<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
Follow the spill cleanup procedures <strong>for</strong> specific chemicals described in their MSDS sheets. It is useful to<br />
refer to the shortened lab-scale step-by-step spill procedures listed in the "Hazardous Laboratory<br />
Chemicals Disposal Guide", 2nd edition, kept with the Laboratory Manager or in the Stockroom, room #<br />
110. Vermiculite or clay based kitty litter (bentonit, or processed clay) can be used <strong>for</strong> volatile, common<br />
organic solvent spillage. Neutralizing soda ash or baking soda (Sodium bicarbonate) or Sodium carbonate<br />
is used <strong>for</strong> mineral acids. The neutralized and absorbed materials can be swept up and placed in an<br />
appropriately labeled container and taken to the metal surface table in room # 20. Two five gallon plastic<br />
pails <strong>of</strong> absorbent material (1:1:1 mixture <strong>of</strong> sand, kitty liter, and sodium bicarbonate or baking soda) are<br />
kept in the department <strong>for</strong> general use, one in solvent room #20 and the other in the chemical prep room#<br />
103.<br />
Hydr<strong>of</strong>luoric acid spills should be completely neutralized with 5 to 10% solutions <strong>of</strong> lime<br />
water (calcium hydroxide), two bottles <strong>of</strong> which you will find in room #103, along with a case<br />
<strong>of</strong> solid calcium hydroxide. DO NOT BREATHE FUMES OF HF! Be extremely <strong>care</strong>ful<br />
with Hydr<strong>of</strong>luoric acid. Burns from this material are deeply penetrating and can be deadly,<br />
causing massive tissue damage.<br />
Kitty-liter cannot be used as a spill absorbent <strong>for</strong> Hydr<strong>of</strong>luoric acid, since it will react to<br />
<strong>for</strong>m SiF4, a toxic and corrosive gas. Neither should you use sand, which will also react with<br />
it.<br />
105
13. Dr. Sw<strong>of</strong><strong>for</strong>d – Lab Room # 1<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
Exercise <strong>care</strong> in washing lab benches near high voltage electrical equipment. Otherwise, use<br />
paper towels Alternatively, use soap and water to regularly clean <strong>of</strong>f bench top work spaces. Alternatively,<br />
use soap and water to regularly clean <strong>of</strong>f bench top work spaces.<br />
106
14. Dr. Tobey – Lab Room # 2<br />
For routine cleaning, wash using water, followed by acetone, and dry with paper towels. If the spill<br />
contains oily materials first wash with acetone or hexanes and proceed as usual with above cleaning<br />
protocol.<br />
Acids: saturate area with sodium bicarbonate and allow to sit on benchtop . Wipe with paper towels<br />
(dispose appropriately). Test area with pH paper and continue with sodium bicarbonate treatment until<br />
neutral.<br />
Bases: Soak area with dilute acetic acid, wipe and treat area as an acid spill area.<br />
Organic solvent: spread vermiculite (or spill control material located in the solvent room # 20 in the<br />
Loading Dock) over the spill area and dispose <strong>of</strong> the material in an appropriately labeled container.<br />
Organic chemicals: Clean as <strong>for</strong> organic solvent but beware that the components mixtures vary and may<br />
have a specific health hazard. Check MSDS and treat accordingly.<br />
Heavy Metals: For small spills use aqueous solution <strong>of</strong> EDTA and wipe area thoroughly which should be<br />
disposed <strong>of</strong> in separately labeled container.<br />
Alkyl Lithium Reagents: If spilled, it will be extremely pyrophoric – treat by slowly added dry ice to it. DO<br />
NOT POUR WATER onto the affected area.<br />
107
15. Dr. Welker – Lab Room # 13 and 18<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
Mercury Spill:<br />
When mercury is spilled on a bench top or floor, begin cleanup immediately. Obtain the mercury<br />
spill kit from laboratory stock room. Wear gloves while working with spill. Consolidate as many droplets<br />
as possible using a piece <strong>of</strong> cardboard. Then use pump contained in the mercury spill kit to collect the<br />
mercury. Place mercury in a thick-wall high-density polyethylene bottle and store in well-ventilated area<br />
(hood, etc.). Do not absorb mercury with the emergency zinc absorbent material in the spill kit unless<br />
absolutely necessary (i.e., unless there is far too much to pick up with the pump).<br />
� If necessary, mercury should be cleaned. See "Specific Procedures <strong>for</strong> Safe Removal <strong>of</strong> Highly Toxic<br />
Waste." It is presently impossible to dispose <strong>of</strong> any sort <strong>of</strong> contaminated mercury.<br />
� General Considerations:<br />
Fires are extinguished using dry chemical extinguishers or sand only. No CO2 or H2O fire extinguishers<br />
can be used. Materials to be considered in lab: nBuLi, t-BuLi, LiAlH4, BCl3, Me2BBr, catechol borane,<br />
BBr3, AlCl3, AlBr3, EtAlCl2, AlMe3, AlEt3, BPh3, PhBCl2.<br />
Removal <strong>of</strong> Lewis Acids and other Organometallics:<br />
Warning: Pyrophoric in air, water, and exposure to mildly acidic environments can be corrosive<br />
to skin, eyes, and respiratory tract. Large Scale Removal: compounds are placed in a container in an inert<br />
atmosphere, labeled, and sent <strong>of</strong>f with an appropriate waste removal service. Small Scale Removal: Small<br />
amounts <strong>of</strong> materials may be "quenched" in an inert solvent in an inert atmosphere by slow addition <strong>of</strong> tbutanol.<br />
The resultant solutions are separated with the organic layer being put into an appropriate waste<br />
container and water layer being added to copious amounts <strong>of</strong> water. Small amounts (
16. Undergraduate Lab Rooms # 7, 101, 102, 103, 104, 105, 106, 111<br />
Specific Decontamination Procedures <strong>for</strong> Equipment and Bench top Surfaces which have come into<br />
contact with Highly Toxic Waste<br />
Include here methods <strong>of</strong> cleaning up work surfaces in hoods or bench tops so as to render traces <strong>of</strong><br />
toxic chemicals benign.<br />
Teaching lab bench tops and hoods in rooms 101 through 111 are primarily the responsibility <strong>of</strong><br />
housekeeping and stockroom personnel. Teaching Assistants are responsible <strong>for</strong> pointing out cleaning<br />
needs and occasionally assisting in such cleanup, themselves. The laboratory managers and teaching<br />
instructors will notify the above mentioned personnel <strong>for</strong> any special cleaning requirements. The students<br />
will also be responsible <strong>for</strong> cleaning their particular work area, especially at the end <strong>of</strong> each semester. It<br />
may be necessary occasionally to clean up organic stains with acetone or ethanol. Mineral acids should<br />
be diluted with water and neutralized with baking soda stored in the back <strong>of</strong> each lab be<strong>for</strong>e cleanup.<br />
Soap is also located on the back window benches <strong>of</strong> each lab. Specific stockroom and housekeeping<br />
assignments are listed under the Housekeeping section <strong>of</strong> this manual.<br />
Stains on the newly renovated Organic Lab benchtops (rooms 102 and 106) can be cleaned with<br />
scrubbing pads soaked with water and baking soda.<br />
If highly toxic waste is generated in any undergraduate lab, specific decontamination procedure<br />
literature references will be included along with actual experimental procedures by the lab instructor.<br />
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I. Laboratory and Fume Hood Inspections<br />
Laboratory hoods in Salem Hall will be inspected on a regular basis by three methods.<br />
1. Annual inspections <strong>of</strong> hood efficacy will be conducted by a certified Industrial Hygienist, at the<br />
request <strong>of</strong> the WFU Physical Facilities Safety Director. Records <strong>of</strong> these inspections will be maintained by<br />
the Laboratory Manager. The air-flow in research labs should be 100 feet per minute face velocity (fpm).<br />
The air-flow <strong>for</strong> the large hoods located in the rear <strong>of</strong> the undergraduate lab hoods should be 60 fpm. The<br />
air-flow <strong>for</strong> undergraduate individual bench-top fume hoods should be 40 to 50 fpm.<br />
2. The hoods will be checked on an in<strong>for</strong>mal basis by the laboratory manager, periodically. An<br />
"Alnor" brand anemometer, type 8500, will be used. It is stored in the Laboratory Manager's <strong>of</strong>fice.<br />
3. If you have reason to suspect that the air-flow <strong>for</strong> your hood is low, contact the lab manager <strong>for</strong><br />
an anemometer flow measurement. In the meantime, get a large beaker or tray <strong>of</strong> warm water and place it<br />
just inside the hood. Drop some dry ice (CO2) pellets into the water and observe the vapor flow.<br />
The vapors are harmless and relatively dense. If most <strong>of</strong> the vapors are drawn through the back<br />
slots, hood flow is generally appropriate. If most escape into the air in front <strong>of</strong> the hood or drop through the<br />
air-foil opening toward the floor, your air-flow is too low. Call Physical Facilities (phone # 4255) <strong>for</strong><br />
service.<br />
Alternately, you can use smoke generators to qualitatively test the air flow. Order them from Flinn<br />
Scientific, Inc., phone #1-800-452-1261 (catalog # S.E. 5010, 30 second time limit, or catalog #S.E. 5011,<br />
3 minute time limit).<br />
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1. Laboratory Inspection Form<br />
WFU Chem. Dept., Salem Hall, Labroom #_________<br />
1. Are safety devices unobstructed or otherwise operating normally with no overcrowding or interference<br />
from lab operations nearby?<br />
Yes________ No________ Actions necessary <strong>for</strong> resolution <strong>of</strong> problem ____________________<br />
________________________________________________________________________________<br />
Identify specific safety devices obstructed or blocked:<br />
Safety shower _____________________________ Eyewash Fountains__________________<br />
Fire Blanket in Hallway _____________________ CO2 Fire Extinguishers_______________<br />
Class D Fire Extinguisher, if applicable ________<br />
2. Are electrical outlets operating correctly? List those that are loose, damaged, or otherwise being used<br />
in a manner which causes electrical hazards.<br />
Yes________ No________ Actions necessary <strong>for</strong> resolution <strong>of</strong> problem ____________________<br />
________________________________________________________________________________<br />
3. Are lab bench worktops orderly and uncluttered? What about shelves, cabinets, drawers, sinks, and<br />
benchtops in hoods? List anything that needs special attention.<br />
Yes________ No________ Actions necessary <strong>for</strong> resolution <strong>of</strong> problem ____________________<br />
________________________________________________________________________________<br />
4. Are safety glasses worn by all personnel? Has everyone been assigned some <strong>for</strong>m <strong>of</strong> safety eyeglasses<br />
and a pair <strong>of</strong> goggles?<br />
Yes________ No________ Actions necessary <strong>for</strong> resolution <strong>of</strong> problem ____________________<br />
________________________________________________________________________________<br />
5. Are chemicals stored and organized in a generally rational fashion within the room? Are totally<br />
incompatible chemicals kept separated from each other on shelves or cabinets?<br />
Yes________ No________ Actions necessary <strong>for</strong> resolution <strong>of</strong> problem ____________________<br />
________________________________________________________________________________<br />
6. Is ventilation within the room appropriate? Are Phoenix Control monitors and hoods functioning as<br />
intended, without excessive false alarms, blinking warning lights, damaged sash doors, etc.?<br />
Yes________ No________ Actions necessary <strong>for</strong> resolution <strong>of</strong> problem ____________________<br />
________________________________________________________________________________<br />
7. Are carcinogens labeled and stored in Designated Storage Areas? Are Hoods used as Designated Work<br />
Areas? (In other words, are very harmful chemicals handled inside hoods generally? ) Has every ef<strong>for</strong>t<br />
been made to prevent contact with and exposure to Particularly Hazardous Chemicals?<br />
Yes________ No________ Actions necessary <strong>for</strong> resolution <strong>of</strong> problem ____________________<br />
________________________________________________________________________________<br />
8. Are instruments or mechanical devices functioning well? Is oil changed <strong>of</strong>ten in vacuum pumps? Are<br />
damaged rubber or Tygon tubes feeding water to condensers checked and replaced when needed? Are<br />
they properly clamped? Is everything placed at a safe distance away from chemicals and outlets?<br />
Yes________ No________ Actions necessary <strong>for</strong> resolution <strong>of</strong> problem ____________________<br />
________________________________________________________________________________<br />
Form completed by ___________________________ Date ______________________<br />
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J. Laboratory Emergencies<br />
1. Emergency Procedure and First Aid Overview<br />
When a fire, explosion, serious injury, or any other emergency occurs in your Research or<br />
Teaching Laboratory, you should first <strong>of</strong> all ask yourself whether it is safe to stay in the lab and whether<br />
anyone is in need <strong>of</strong> immediate medical attention. If you need any help at all, telephone <strong>for</strong> it from your<br />
lab. The Emergency Phone Number In<strong>for</strong>mation sheet must be posted next to the phone in your lab.<br />
(Naturally, the lab phones in nearby labs will have theirs posted as well, in case you must leave your lab<br />
entirely.)<br />
Please note that two first aid kits are located in the chemistry stockroom, room #110. For minor<br />
emergencies (cuts, burns, minor eye and skin injuries, etc.), please call Student Health Services 24 hours a<br />
day during the regular semester (But not at night during the Summer sessions or during regular semester<br />
holiday periods). Save 911 <strong>for</strong> more serious emergencies (breathing difficulties, deep lacerations, broken<br />
bones, injuries from fires, etc.) All students have access to the stockroom telephone (in room #110) and are<br />
expected to call university emergency personnel if teachers and teaching assistants are occupied with<br />
accident victims.<br />
Tell emergency personnel what happened in as concise a manner as possible. Your goal should be<br />
to contact help quickly and then proceed to do what you can yourself. Remember to give the room number<br />
and location <strong>of</strong> the accident.<br />
Do whatever is necessary to give minimal assistance to injured persons. <strong>Use</strong> whatever medical or<br />
first aid knowledge you have and then stand aside to allow more knowledgeable individuals access. Be<br />
ready to move injured persons away from sources <strong>of</strong> further injury.<br />
As you read this manual, you will become aware <strong>of</strong> the many safety procedures and equipment<br />
available to the chemistry department and in your lab. The more you know, the more help you can give.<br />
The more your co-workers know, the more assistance they can give you.<br />
Be especially cognizant <strong>of</strong> the Poison Control Center, phone # 1-800-848-6946. This is a 24 hour<br />
hotline in<strong>for</strong>mation service which can give you emergency first aid and medical in<strong>for</strong>mation <strong>for</strong> chemical<br />
injuries to specific tissues, organs, and areas <strong>of</strong> the body. You must tell them exactly what chemical the<br />
victim was injured with if you expect them to help you. This is a very good service. If necessary, they will<br />
fax specific in<strong>for</strong>mation directly to the chemistry department’s fax machine located in the chemistry <strong>of</strong>fice,<br />
room #110C, fax # 336-758-4656 with the physician’s permission only.<br />
Your Research Laboratory should have a first aid kit available. If it does not, use the kits located<br />
in the stockroom, room #110.<br />
There are two chemical first aid books located above the MSDS sheet collection, near the first aid<br />
kits, and across the room from the emergency breathing apparatus in the Chemistry Department stockroom,<br />
#110. PLEASE REVIEW THESE BOOKS SO THAT YOU WILL BE PREPARED TO MAKE USE<br />
OF THEM SHOULD THE NEED ARISE.<br />
a) Effects <strong>of</strong> Exposure to Toxic Gases: First Aid and Medical Treatment, 3rd Edition, Matheson<br />
Gas Products, Inc., 1988.<br />
b) Lefevre, Marc J., and Conibear, Shirley A. First Aid Manual <strong>for</strong> Chemical Accidents, 2nd<br />
Edition. New York: Van Nostrand Reinhold, 1989.<br />
112
2. Chemical Fire and Large Building Fire Emergency Procedures:<br />
Basically, we do not expect the fire department to encounter any special hazard in putting out fires<br />
in our labs in Salem Hall because we try to keep any chemicals in large quantities stored in specially<br />
designed storage rooms in the loading dock, both <strong>of</strong> which are protected heavily with overhead dry power<br />
extinguisher systems. Small chemical fires in a particular laboratory can generally be extinguished using<br />
the following method:<br />
a) The firefighter should wear self-contained breathing apparatus (SCBA) if toxic fumes from<br />
collections <strong>of</strong> small bottles are emitted at all while burning.<br />
b) <strong>Use</strong> the yellow, portable 30 lb. “Class D” fire extinguisher, one <strong>of</strong> which is placed in each lab<br />
requiring them ( 6 in all, located in room #‟s 2, 13, 14, 16, 19, and 115). They are used <strong>for</strong><br />
smothering water-sensitive or water-reactive chemical fires. They extinguish burning metallic<br />
chemical fires involving magnesium, lithium, sodium, and potassium; and in general, metal<br />
hydrides (like Lithium Aluminum Hydride and sodium hydride, popular chemicals used in the<br />
organic labs in room #‟s 13, 14, 17, 18 <strong>of</strong> Salem Hall) and organometallic chemicals used in room<br />
#13 primarily. These “Class D” extinguishers could also be used to put out other solid chemical<br />
fires in conjunction with dry power extinguishers (which are better <strong>for</strong> non-metallic solid chemical<br />
fires). If one room‟s “Class D” extinguisher is expended, have someone else collect those from<br />
other nearby rooms. <strong>Use</strong> other smaller dry power extinguishers in the area as needed. We have<br />
two large portable 30 LB CO2 extinguishers, one in room #20, the other in the stockroom, #110,<br />
which we would use <strong>for</strong> organic solvent liquid fires only - not solid chemical fires.<br />
c) If the fire has grown too large to extinguish by this method, then it is time to use water hoses<br />
and saturate the entire room corner or the entire room with water. It is the opinion <strong>of</strong> the<br />
Chemistry Department faculty that with an entire room in flames, the destruction <strong>of</strong> small<br />
containers <strong>of</strong> water-sensitive chemicals via water from water hoses is a small price to pay - they<br />
will be neutralized or otherwise rendered benign with huge volumes <strong>of</strong> water and should not then<br />
present a problem to firefighters, especially if they are wearing the a<strong>for</strong>ementioned self-contained<br />
Breathing Apparatus (SCBA).<br />
The only major fire hazard present in research labs are compressed gas cylinder bottles.<br />
The smaller lecture bottles could be worse, potentially, since some <strong>of</strong> these are poisonous gases,<br />
any <strong>of</strong> which could explode if the temperature is high enough during a fire. Please note that exact<br />
locations <strong>of</strong> all compressed gases, including lecture bottles, will be listed in the last chapter <strong>of</strong> this<br />
manual.<br />
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3. Chemical Spills<br />
Chemical spills in all laboratories should be promptly dealt with and properly reported. Small<br />
spills can in most cases be cleaned up by the lab worker without much trouble. Spills <strong>of</strong> particularly<br />
hazardous chemicals (see section III.F <strong>of</strong> this manual) must be reported to the lab manager and appropriate<br />
precautions taken during your cleanup. Large-scale chemical spills may require room evacuation, or , in<br />
unusual circumstances, a building evacuation. Consult also with more knowledgeable colleagues and your<br />
research advisor or teacher.<br />
Large spills which cannot be contained by you or those helping you in the chemistry department<br />
will be taken <strong>care</strong> <strong>of</strong> by the university's Safety Response Team, supervised by the WFU Physical Facilities<br />
Assistant Safety Director. Call Scott Frazier [WFU Assistant Environmental Health and Safety (EHS)<br />
Director] and in<strong>for</strong>m him what was spilled and the location <strong>of</strong> the spill. His phone # is 4329 (or 4224). Do<br />
not expect anyone to clean up the spill without your assistance.<br />
You should follow these rules when a spill occurs:<br />
1) In<strong>for</strong>m people in the immediate vicinity <strong>of</strong> the spill right away.<br />
2) Administer or receive first aid or attempt to rapidly remove the chemical if exposed to it by<br />
skin contact. This generally means washing with a great deal <strong>of</strong> water. If other procedures<br />
should be followed, you will know what they are, since you should know the harmful affects<br />
<strong>of</strong> the chemical and first aid procedures be<strong>for</strong>e you begin work.<br />
3) Minimize the spread <strong>of</strong> the spill if you can do it without injuring yourself by contact with<br />
corrosive or otherwise toxic fumes or liquids.<br />
4) Clean up the spill.<br />
How you will clean up the spill will, <strong>of</strong> course, depend on what you are working with in your lab.<br />
Again, do not expect the university's Safety Response Team to automatically do it <strong>for</strong> you. They are not<br />
chemists. Spill cleanup procedures <strong>for</strong> specific chemicals are clearly described in their MSDS sheets. It<br />
will usually be more useful to refer to the shortened lab-scale step-by-stop spill procedures listed in Armour,<br />
M. A. Hazardous Laboratory Chemicals Disposal Guide, 2nd edition. Boston: CRC Press, 1996, kept in<br />
the Lab Manager’s <strong>of</strong>fice, room # 9A. These procedures are listed in the "Spillage Disposal" section <strong>for</strong><br />
each chemical. You are requested to skim through this book and thereby be more fully aware <strong>of</strong> the<br />
extremely useful and pertinent in<strong>for</strong>mation therein.<br />
The usual method <strong>of</strong> cleaning up a spill involves diluting it with water if it is aqueous, neutralizing<br />
it if it is corrosive, and finally adsorbing the liquid with an inert adsorbent material so that it can be swept<br />
up and placed in an appropriate labeled container and taken to the metal-covered table in room #20 <strong>for</strong><br />
removal via a waste disposal company. Label this container as containing spillage material and list the<br />
specific chemical name <strong>of</strong> the spilled chemical or chemicals. Mineral acids are diluted with water and<br />
neutralized by sprinkling with baking soda or sodium carbonate or diluting it with solutions <strong>of</strong> sodium<br />
hydroxide. Generally alkaline or basic solutions can be neutralized with dilute solutions <strong>of</strong> hydrochloric<br />
acid, although this <strong>of</strong> course depends on the chemical.<br />
Again, consult with your research director, teacher or appropriate references be<strong>for</strong>e proceeding.<br />
Volatile, common organic solvents can generally be adsorbed on vermiculite or, preferably, clay<br />
based kitty litter (called bentonite) both <strong>of</strong> which are kept in room #20 <strong>for</strong> general use. A large container <strong>of</strong><br />
neutralizing soda ash <strong>for</strong> mineral acids is kept near the acid bins in room #19. You should keep containers<br />
<strong>of</strong> some type <strong>of</strong> adsorbent material on hand in your laboratory.<br />
Two large containers <strong>of</strong> calcium carbonate are kept in room #103, the prep room. Very dilute<br />
solutions <strong>of</strong> baking soda and acetic acid are kept in the undergraduate labs <strong>for</strong> caustic burns (do not clean<br />
out eyes with anything but pure water.)<br />
114
Research hoods are great places to have spills, and are much better than open lab benches or<br />
floors. These hoods have working bench surfaces which are fringed with slightly raised beveled edges,<br />
serving as convenient wide-area containment trays.<br />
There are as many ways to clean up spills as there are chemicals. Consult the literature <strong>for</strong> your<br />
particular problem substances. Remember that many chemicals react strongly and dangerously with water,<br />
and that paper towels soaked with certain chemicals can be very flammable and too hazardous to deposit in<br />
the trash cans.<br />
Sweep the neutralized and absorbed material into a dust bin with a hand broom (located in the<br />
stockroom, room #110, if you don't have them in your lab) while wearing gloves and safety glasses.<br />
The most common spill adsorbent listed in the procedures in the CRC Hazardous Laboratory<br />
Chemicals Disposal Guide is a 1:1:1 mixture by weight <strong>of</strong> sodium carbonate, clay cat litter (bentonite), and<br />
sand. A large container <strong>of</strong> this material is kept in the prep room, # 103 and in the solvent room, #20. It is<br />
labeled as follows:<br />
Chemical Spill Adsorbent<br />
1:1:1 Sodium Bicarbonate,<br />
Kitty litter and Sand<br />
and keep it in a conspicuous area in your lab. You may use baking soda (sodium bicarbonate) instead <strong>of</strong><br />
sodium carbonate. The University Safety Response Team will also have large amounts <strong>of</strong> this material on<br />
hand. It will not always be appropriate to use this material. Again, it depends on what was spilled. Consult<br />
the literature and plan ahead.<br />
SPECIFIC EMERGENCY CHEMICAL SPILL INFORMATION<br />
FOR THE SPILL RESPONSE TEAM (SRT) AND GRADUATE STUDENTS<br />
Call 4329 or 4224 <strong>for</strong> immediate response from the University Safety Response Team <strong>for</strong><br />
large spills. If the spill can be easily contained by you or your instructor or co-lab workers,<br />
obtain the CHEMICAL SPILL ABSORBENT material or baking soda boxes from the<br />
chemical prep room, #103 or the solvent room #20 (loading dock area).<br />
GO TO THESE TWO ROOMS BEFOREHAND AND NOTE THE LOCATION OF THIS<br />
MATERIAL FOR FUTURE REFERENCE.<br />
You will also find two large containers <strong>of</strong> Calcium carbonate, 2 bottles <strong>of</strong> 5% hydrochloric<br />
acid solution, bottles <strong>of</strong> sodium bisulfite, and calcium sulfate.<br />
Hydr<strong>of</strong>luoric acid spills should be completely neutralized with 5 to 10% solutions <strong>of</strong> lime<br />
water (calcium hydroxide), two bottles <strong>of</strong> which you will find in room #103, along with a case<br />
<strong>of</strong> solid calcium hydroxide. DO NOT BREATHE FUMES OF HF! Be extremely <strong>care</strong>ful<br />
with Hydr<strong>of</strong>luoric acid. Burns from this material are deeply penetrating and can be deadly,<br />
causing massive tissue damage.<br />
Kitty-liter cannot be used as a spill absorbent <strong>for</strong> Hydr<strong>of</strong>luoric acid, since it will react to<br />
<strong>for</strong>m SiF4, a toxic and corrosive gas. Neither should you use sand, which will also react with<br />
it.<br />
Safety Response Team<br />
When the Safety Response Team (SRT) answers your call, among their questions will be the<br />
following:<br />
115
a) Is your spill large enough to justify a special trip? Are you in a position to clean<br />
up the spill yourself? (Overreacting is not a good idea!)<br />
b) What is the location <strong>of</strong> the Research Director or teacher <strong>for</strong> your group?<br />
c) Can you communicate to us the means <strong>of</strong> chemically neutralizing your<br />
particular spill? If not, are you willing to help anyway? If you are willing to work<br />
with lab chemicals, you had better be willing to help clean up your own spills. The<br />
SRT people have the right to leave if you are not willing to help.<br />
In general, spills <strong>of</strong> over 5 gallons <strong>of</strong> non-corrosive organic solvents or over one<br />
gallon <strong>of</strong> corrosive organic solvents justify a response from the SRT.<br />
Ruptures or leaks <strong>of</strong> the fifty-five gallon drums <strong>of</strong> acetone in room #20, the 55 gallon<br />
drums marked “Hazardous Waste” <strong>of</strong> waste organic solvents in the <strong>Solvent</strong> Room, or the<br />
numerous 5 gallon smaller drums <strong>of</strong> organic solvents in that room also warrant a visit from<br />
the SRT. They can all be absorbed with a 1:1:1 mixture <strong>of</strong> sand, kitty litter, and sodium<br />
bicarbonate.<br />
Spills <strong>of</strong> aqueous inorganic salts don’t ordinarily require an SRT response, since<br />
they do not normally exhibit corrosive properties or fumes. Mineral acids must be<br />
neutralized, however, and the more acidic they are, the more corrosive they are going to be.<br />
They should first be diluted with water.<br />
When the SRT arrives, they will be wearing respirators, thick gloves and boots, or<br />
possibly self-contained breathing apparatus (SCBA). They will probably “dike” the spill,<br />
i.e., surround it with a small mound or dike <strong>of</strong> absorbent material. Organic solvents will in<br />
general be absorbed with a 1:1:1 mixture <strong>of</strong> sand, kitty-litter, and sodium bicarbonate, as<br />
will aqueous mineral acids and corrosive organic acids.<br />
If you cannot answer their questions about the particular chemical spilled, you<br />
should at least try to find someone who does, and you must participate in helping with spill<br />
containment.<br />
The first thing the SRT will do is attempt to locate spill absorbing in<strong>for</strong>mation <strong>for</strong><br />
the particular chemical involved. If they cannot locate it in their copy <strong>of</strong> the CRC,<br />
Hazardous Laboratory Chemicals Disposal Guide, they may need your advice. In the event<br />
that they can find it in the book, the relevant section in CRC <strong>for</strong> that particular chemical<br />
under its alphabetical chemical name listing is “spillage disposal”.<br />
If a spill response team member cannot readily identify a spilled chemical, they will<br />
employ the following method:<br />
(a) Dike the spill with 1:1:1 mixture <strong>of</strong> sand, kitty-litter, and sodium bicarbonate<br />
(b) Cautiously reach toward the spill and sprinkle above mixture onto surface <strong>of</strong><br />
liquid. If vigorous fuming and reaction occurs, back-<strong>of</strong>f and reconsider the<br />
situation (you at least know that the solution is acidic). Then sprinkle a little<br />
water on the spill. Does water dissolve in the solvent? If so, dilute it with more<br />
water and then dump enough 1:1:1 absorbent material on the spill to fully<br />
absorb it. Let it dry awhile, then sweep it into a container <strong>for</strong> storage. It is<br />
preferable to store it in a hood. If water reacts violently with the solvent,<br />
<strong>care</strong>fully dump the absorbent material only (without diluting with water), over<br />
the pool solvent while attempting to keep as much distance between yourself<br />
and any fumes generated. <strong>Use</strong> the 1:1:1 mixture <strong>of</strong> sand, kitty-litter, and<br />
sodium bicarbonate as a nearly universal absorbent. If it does not work as well<br />
as it should, at least it will absorb the material until you can find the right way<br />
to neutralize the liquid. Spread the mixture on the spill and <strong>care</strong>fully scoop it<br />
into one <strong>of</strong> your white polyethylene trays. Then put it in a nearby hood and<br />
keep it there until you find someone who can tell you how to neutralize it.<br />
(c) If you can’t find the name <strong>of</strong> the chemical in the CRC Waste Disposal Book, ask<br />
a nearby graduate student or pr<strong>of</strong>essor to point out chemicals which are named<br />
in the book, which most closely resemble the spilled chemicals in terms <strong>of</strong><br />
chemical property or structure.<br />
116
K. Provisions <strong>for</strong> medical exams, consultation & exposure assessments<br />
written by Julianne Braun, grad student, and M. Thompson, Lab Manager<br />
1. A Guide to OSHA Air Concentration Acronyms<br />
OSHA regulations require workers to be guarded against excessive exposure to chemical vapors<br />
when working in a lab. If you are routinely exposed over the Permissible Exposure Level, you must request<br />
that the chemical vapor be monitored by the University appointed Industrial Hygienist. Be<strong>for</strong>e you decide<br />
whether or not a particular exposure situation in your laboratory requires air-monitoring, you must have a<br />
clear conception <strong>of</strong> what OSHA means by a permissible exposure level. They were derived from threshold<br />
limit values.<br />
Threshold limit values (TLVs) are definite numerical chemical air-concentration safety limits<br />
determined by the American Council <strong>of</strong> Governmental and Industrial Hygienists (ACGIH, an advisory data<br />
review agency) and are expressed in 3 different ways. They are quantitative limits to which lab workers<br />
may be exposed without adverse effects. The TLVs may take the <strong>for</strong>m <strong>of</strong> Time Weighted Averages<br />
(TWAs), Short-term Exposure Limits (STELs), or Ceiling Limits (CLs). You may sometimes see these<br />
limits described in an incidental 4th way in MSDS sheets as NOEALs (No Observable Adverse Effect<br />
Levels). TWAs are usually based on 8-hour time periods. TWAs are not necessarily concentrations to<br />
which a person's exposure should not be exceeded at any point in time, but are really time weighted<br />
averages. For example, if a TWA is given as 100 parts per million, it may be OK to be exposed to 200 ppm<br />
<strong>for</strong> 4 hours and to 0 ppm <strong>for</strong> the next four hours (time weighted exposure would then be 200 ppm x 4 hours<br />
+ 0 ppm x 4 hours = 800 ppm divided by a total <strong>of</strong> 8 hours = 100 ppm). STELs are similar to TWAs, but<br />
are based on exposure <strong>for</strong> only 15 minutes. Ceiling Limits are levels which cannot be exceeded <strong>for</strong> any<br />
length <strong>of</strong> time, period. They are assigned <strong>for</strong> chemicals which are reported to be acutely toxic.<br />
"TWAs permit excursions above the TLV provided they are<br />
compensated by equivalent excursions below the TLV during the workday".<br />
"For the vast majority <strong>of</strong> substances with a TWA, there is not<br />
enough toxicological data available to warrant a STEL. Nevertheless,<br />
excursions above the TWA should be controlled even where the 8- hour TWA is<br />
within recommended limits".<br />
"Excursions in worker exposure levels may exceed 3 times the TLV<br />
<strong>for</strong> no more than a total <strong>of</strong> 30 minutes during a workday, and under no<br />
circumstances should they exceed 5 times the TLV, provided that the TWA is not<br />
exceeded." (Threshold Limit Values <strong>for</strong> Chemical Substances and Physical<br />
Agents in the workroom environments, ACGIH, 1995).<br />
When OSHA adopted the ACGIH threshold limit values (TLVs), confirming their validity by<br />
incorporating them into employee safety laws, they were subsequently referred to as permissible exposure<br />
levels (PELs). These are the legal concentrations <strong>of</strong> hazardous chemicals the government permits<br />
employees to be exposed to <strong>for</strong> the associated length <strong>of</strong> time. PELs include TWAs, STELs, and CLs. In<br />
addition, OSHA defined "action levels" as TWAs. There are many references in the relevant law in the<br />
code <strong>of</strong> Federal Regulations (29 CFR 1910. 1450 or "Laboratory Standard") to certain provisions <strong>for</strong> airmonitoring<br />
which go into effect when these values are exceeded in the lab. One encounters descriptions <strong>of</strong><br />
employee exposure over the "action level (or in the absence <strong>of</strong> an action level, the PEL)". This essentially<br />
means that if a particular chemical hasn't been assigned a TWA, it is covered by one or the other type <strong>of</strong><br />
PEL, namely a STEL or a CL.<br />
“Many <strong>of</strong> the newer legal limits established by OSHA include an action level concept,<br />
typically 50% <strong>of</strong> the OSHA PEL, at which an employer is to take action to reduce the<br />
level or to ensure that the 8-hour time-weighted PEL is not exceeded.” Furr, Keith A.<br />
CRC Handbook <strong>of</strong> Laboratory Safety, 4th Ed. Boca Raton, Fl: CRC Press, 1995, p. 414<br />
117
The PELs are listed in OSHA's so called "Subpart Z list", referenced as 29 CFR 1910.1000,<br />
Subpart Z, Toxic and Hazardous Substances. Tables Z-1 through Z-3 are best seen at . TWAs, or "action<br />
levels", are listed <strong>for</strong> each particular chemical. In the absence <strong>of</strong> TWAs, CLs are listed. Chemicals which<br />
have STELs are referenced as Substance Specific Standard chemicals, located in 29 CFR 1910. 1001-1050.<br />
Units<br />
Caution should be used in determining whether or not the various regulatory limits <strong>for</strong> air contaminants<br />
have been exceeded. The majority <strong>of</strong> regulatory limits (as presented in the “Z” tables) are listed in two<br />
different sets <strong>of</strong> units: ppm-volume and mg/m 3 . The units are different, but the concentrations are the<br />
same! From the ideal gas law, PV=nRT, it can be seen that at atmospheric pressure and room temperature<br />
the volume <strong>of</strong> a gas, V, will be proportional only to the number <strong>of</strong> moles <strong>of</strong> the gas, n. There<strong>for</strong>e when<br />
concentrations <strong>of</strong> an air contaminant are expressed as ppm(volume), what is being expressed is the volume<br />
<strong>of</strong> contaminant per million volumes <strong>of</strong> air which has nothing to do with the weight <strong>of</strong> the contaminant or the<br />
air. When contaminant concentrations are expressed as mg/m 3 , the molecular weight <strong>of</strong> the contaminant is<br />
important. To convert ppm(volume) to mg/m 3 , the following equation can be used. Note that this equation<br />
is valid at 1 atmosphere pressure and 25 degrees Centigrade. If you are measuring concentrations at high<br />
altitudes where pressure is lower or in rooms where the temperature is much warmer or cooler than 25<br />
degrees, the number <strong>of</strong> liters <strong>of</strong> volume occupied by one mole <strong>of</strong> a gas may be recalculated from the ideal<br />
gas law.<br />
mg Liters <strong>of</strong> contaminant grams 1 mole 1000 Liters<br />
� � � � �<br />
3 3<br />
m 1,000,000<br />
Liters <strong>of</strong> air mole 24. 45 Liters 1 meter<br />
1000<br />
1<br />
Note that the million from the ppm(volume) cancels the 1000 L/m 3 x 1000 mg/g so the equation can be<br />
simplified to<br />
2. Air Monitoring<br />
mg<br />
� ppm � molecular weight �<br />
3<br />
m<br />
1<br />
24. 45<br />
mole<br />
Liters<br />
OSHA requires two types <strong>of</strong> air monitoring when substances <strong>for</strong> which PELs have been adopted<br />
are in use. The first type is "initial monitoring". As indicated in 29CFR1910.1450(d)(1), the employer<br />
must "measure the employee's exposure to any substance regulated by a standard which requires monitoring<br />
if there is reason to believe that exposure levels <strong>for</strong> that substance routinely exceed the action level (or in<br />
the absence <strong>of</strong> an action level, the PEL)". The key to this is whether or not a standard exists <strong>for</strong> that<br />
substance and whether or not there is reason to believe that exposure levels routinely exceed the standard.<br />
Because <strong>of</strong> the way OSHA defines action level, it is appropriate to interpret TWA as "action level". For<br />
instance, if you use something in a lab only once, there's no point in taking air samples to determine an<br />
exposure level because by the time you've analyzed the samples the exposure will have ended. On the other<br />
hand, if you routinely per<strong>for</strong>m a particular procedure involving a substance <strong>for</strong> which a PEL has been<br />
established, the concentration to which you are exposed during that procedure should be measured.<br />
The second type <strong>of</strong> air monitoring is "periodic monitoring". As indicated in 29CFR1910.1450(d),<br />
the employer must "comply with exposure monitoring provisions <strong>of</strong> the relevant standard" if the initial<br />
monitoring discloses employee exposure over the action level (or in the absence <strong>of</strong> an action level, the<br />
PEL). This essentially means that if initial monitoring shows that any <strong>of</strong> the concentration limits are<br />
exceeded, then the air concentration <strong>of</strong> that particular chemical should be measured periodically on a<br />
regular schedule. The frequency <strong>of</strong> monitoring varies according to the specific substance being monitored<br />
and how <strong>of</strong>ten the procedure that results in exposure is used in the lab.<br />
mg<br />
g<br />
118
If and when air-monitoring in your laboratory becomes necessary according to the above criteria,<br />
in<strong>for</strong>m the Chemistry Department Laboratory Manager or the WFU Safety Director so that an Industrial<br />
Hygienist may be contracted to install air pumps and air sampling tubes.<br />
Alternately, the Chemistry Department can purchase constant flow air sampler pumps (from SKC<br />
Company, model # 224-PCXR4) and Drager air sampling tubes from SKC or Fisher Scientific Company.<br />
Please contact Mr. Scott Frazier [WFU Assistant Environmental Health and Safety (EHS) Director], <strong>for</strong><br />
specific details on training <strong>for</strong> air-monitoring devices.<br />
Air-monitoring is critical if you cannot readily reduce the exposure. You must take steps to ensure<br />
that you are working below the PEL, as soon as possible. For starters, it is suggested that you either do all<br />
<strong>of</strong> your work in a hood or devise engineering controls mentioned elsewhere in this manual to reduce<br />
exposure.<br />
3. Medical Monitoring<br />
There are 3 circumstances under which the employer must provide the opportunity <strong>for</strong> medical<br />
monitoring due to chemical exposure. These are:<br />
1. When an employee develops signs or symptoms associated with a hazardous chemical to<br />
which the employee may have been exposed in the laboratory.<br />
2. When air monitoring reveals an exposure level routinely above the action level (or in the<br />
absence <strong>of</strong> an action level, the PEL) <strong>for</strong> a regulated substance and<br />
3. When an event takes place such as a spill, leak, explosion or other occurrence resulting in the<br />
likelihood <strong>of</strong> a hazardous exposure.<br />
When there is an obvious need <strong>for</strong> treatment, medical monitoring is not applicable. First aid<br />
emergency in<strong>for</strong>mation is covered in section III.K.4 <strong>of</strong> this manual. The medical monitoring requirement <strong>of</strong><br />
the OSHA Lab Standard is designed to protect employees from long term exposure.<br />
When and if lab personnel experience any <strong>of</strong> the above 3 types <strong>of</strong> chemical exposure, an exposure<br />
assessment must be conducted. Fill out the appropriate section on the Accident Report Form, entitled<br />
"Exposure Assessment", which contains the following questions:<br />
* Which chemical, or chemicals, used by the lab worker resulted in the exposure? If unknown,<br />
which chemicals in the immediate vicinity <strong>of</strong> the exposure might have been responsible?<br />
* Describe the lab work situation which led to the exposure. How did physical contact with the<br />
chemical occur?<br />
* What safety devices, from hoods to safety glasses or gloves, etc., were or were not used during<br />
the exposure?<br />
* What signs or symptoms associated with chemical exposure were exhibited by the employee,<br />
such as skin rashes, unusually excessive allergies, breathing difficulties, corrosive injuries, etc.<br />
The medical monitoring begins with a "consultation". This entails filling out a 5 to 6 page long<br />
medical questionnaire (the questions are all included in the federal regulations as an appendix, and will be<br />
provided by the WFU Safety Director) which gets reviewed by a licensed physician who determines<br />
whether or not there is a need <strong>for</strong> a medical examination. The physician must prepare a written opinion and<br />
the employee must be notified and allowed to obtain a copy <strong>of</strong> the opinion. The opinion may call <strong>for</strong><br />
examination and any appropriate medical tests which the employer must provide. The written opinion<br />
(based on consultation and/or any follow-up examinations and tests) shall not reveal specific findings <strong>of</strong><br />
diagnoses unrelated to occupational exposure.<br />
119
4. In<strong>for</strong>mation Regarding Student First Aid and Medical Insurance<br />
Please note that two first aid kits are located in the chemistry stockroom, room #110, underneath<br />
the phone. This phone, # 4712, is <strong>for</strong> emergency use only. For minor emergencies (cuts, burns, minor eye<br />
and skin injuries, etc.) please call Student Health Services 24 hours a day during the regular semester at<br />
phone # 5218, but not at night during the summer sessions or during regular semester holiday periods.<br />
During these periods, call Concentra Medical Center at 4410 Providence Lane, Suite I (<strong>of</strong>f North Point<br />
Boulevard), phone # 896-9999. Save 911 <strong>for</strong> more serious emergencies (breathing difficulties, deep<br />
lacerations, broken bones, injuries from fires, etc.) or medical emergencies that fall outside the range <strong>of</strong><br />
operational hours with either Student Health Services or the Concentra Medical Center on North Point<br />
Boulevard.<br />
DO NOT WEAR CONTACT LENSES in laboratories with constant exposure to chemical vapors,<br />
especially organic solvent fumes. In addition to trapping chemical vapors and concentrating them between<br />
the lenses and the eye and causing irritation, washing out your eyes is impossible. It is better to wear<br />
prescription lenses <strong>for</strong> chemical lab work and cover them with Departmental “Wraparound‟ Safety Glasses<br />
or full size goggles.<br />
Teaching Assistants and Pr<strong>of</strong>essors who witness minor student accidents should assist ins<strong>of</strong>ar as<br />
they are able and then transport or otherwise accompany the individual to Student Health Services on the<br />
ground floor <strong>of</strong> the Reynolds Gymnasium. More serious accidents may require transportation <strong>of</strong> the victim<br />
to Concentra Medical Center at 4410 Providence Lane, Suite I (<strong>of</strong>f North Point Blvd., phone # 896-9999).<br />
A Chemistry Department accident report <strong>for</strong>m must be completed <strong>for</strong> all Chemistry Department accidents.<br />
Forms are located in the black filing cabinet in the stockroom # 110.<br />
All undergraduate students should have health insurance be<strong>for</strong>e enrolling <strong>for</strong> classes. The following<br />
in<strong>for</strong>mation regarding student health insurance is provided by the University at:<br />
http://www.wfu.edu/administration/fas/ar/student_health_insurance.html<br />
“Wake Forest University is concerned that all students have adequate health insurance coverage. For<br />
students not covered under a parent's health plan, we strongly suggest obtaining insurance coverage. A<br />
Student Injury and Sickness Plan is available through Student Resources. A summary <strong>of</strong> the coverage and<br />
benefits <strong>of</strong> this plan is available on their website at www.student-resources.net. Wake Forest does not <strong>of</strong>fer<br />
or sponsor any plan <strong>of</strong> insurance, and this link is provided so that you might make an in<strong>for</strong>med choice. Each<br />
student is urged to investigate available options and determine which health insurance company has a policy<br />
best suited to their particular needs.” Contact Student Health Services (at phone # 5218) <strong>for</strong> any further<br />
questions you may have regarding student health insurance options.<br />
All graduate students are required to have health insurance be<strong>for</strong>e enrolling in classes. In<strong>for</strong>mation and<br />
enrollment <strong>for</strong>ms are located at the Graduate School website:<br />
http://www2.wfubmc.edu/graduate/RChealth.html. Research students, either graduate or undergraduate,<br />
who are <strong>of</strong>ficially paid by the university and have accidents should take a copy <strong>of</strong> the completed Chemistry<br />
Department Accident Report <strong>for</strong>m with them to the Human Resources Department in Reynolda Hall, room<br />
# 21, phone # 4945, where they will fill out yet another <strong>for</strong>m, the “First Report <strong>of</strong> Incident” <strong>for</strong>m, with Ms.<br />
Mimi Komos <strong>for</strong> insurance purposes.<br />
Any research workers in the Department not <strong>for</strong>mally enrolled and not being paid by the<br />
University (i.e., visiting Post-Doctorates, students from other schools, etc.) are not automatically covered by<br />
University insurance and are not eligible <strong>for</strong> worker‟s compensation claims. They are responsible <strong>for</strong><br />
obtaining their own medical insurance.<br />
120
5. Worker’s Compensation Procedures and Reporting In<strong>for</strong>mation<br />
(From Mimi Komos at komosmd@wfu.edu or phone number 4945)<br />
Evaluations <strong>of</strong> on-the-job injuries and occupational illnesses are to be referred to Concentra Medical<br />
Center, located at 4410 Providence Lane, <strong>of</strong>f North Point Boulevard. Concentra's hours <strong>of</strong> operation are<br />
Monday-Friday, 8:00 a.m. - 5:00 p.m.<br />
For non-life threatening situations that require medical evaluation immediately, report the illness or injury<br />
to the supervisor, Workers' Compensation Coordinator (x4945) and the Safety and Environmental Affairs<br />
Office (x4224 or x4329) be<strong>for</strong>e seeking appropriate medical attention. The Workers' Compensation<br />
Coordinator or the Safety and Environmental Affairs Office can be contacted <strong>for</strong> a referral appointment to<br />
Concentra Medical Center.<br />
In the event <strong>of</strong> a serious, life threatening situation, dial 911 and the appropriate medical pr<strong>of</strong>essionals<br />
will direct and/or transport patients to the Baptist Hospital Emergency Care Facility. The Safety Response<br />
Team can be dispatched to the scene <strong>for</strong> immediate assistance, Monday-Friday, 8:00 a.m. - 4:30 p.m. by<br />
calling Facilities Management Customer Service at x4255. In addition, when school is in session, the<br />
Student Response Team, under the direction <strong>of</strong> Dr. Cecil Price <strong>of</strong> Student Health Service, is available "after<br />
hours" and weekends by calling Campus Police at x5591.<br />
If a non-life threatening incident occurs after normal work hours, PrimeCare Medical Center, located at<br />
7811 North Point Boulevard, may be used as a back-up to Concentra. PrimeCare is open:<br />
8:00 a.m. - 8:00 p.m. Monday - Friday<br />
8:00 a.m. - 6:00 p.m. Saturday<br />
12:00 p.m. - 6:00 p.m. Sunday<br />
A confidential First Report <strong>of</strong> Incident Report must be completed <strong>for</strong> all injuries or<br />
illnesses as soon as possible and submitted to the Workers‟ Compensation Coordinator (x4945). Copies <strong>of</strong><br />
this and other Human Resources <strong>for</strong>ms are available http://www.wfu.edu/hr/<strong>for</strong>ms/index.html<br />
Claims inquiries are to be directed to Risk Management, Wake Forest University Baptist<br />
Medical Center by calling the Claims Manager, at 716-5575. If you have other questions or<br />
concerns regarding Workers' Compensation, please contact Mimi Komos at komosmd@wfu.edu<br />
or x4945.<br />
Additional in<strong>for</strong>mation on this and other policies can be found through the World Wide Web at:<br />
http://www.wfu.edu/hr/policies/index.html<br />
121
6. Accident and Chemical Exposure Assessment Report<br />
Chemistry Department, Salem Hall<br />
Wake Forest University<br />
Name <strong>of</strong> person(s) involved in accident or injury ___________________________________________<br />
undergraduate student___ graduate student___ Date and time <strong>of</strong> accident/injury_______________<br />
Was the individual(s) a university paid research student? yes____ no___<br />
Was the individual(s) a faculty or university staff member? Yes___ no___<br />
Where in Salem Hall did the accident occur? _____________________________________________<br />
Was first aid administered? Yes_____ no____ If yes, by whom? __________________________<br />
How was first aid administered? ________________________________________________________<br />
Describe the accident and what caused it __________________________________________________<br />
___________________________________________________________________________________<br />
___________________________________________________________________________________<br />
___________________________________________________________________________________<br />
___________________________________________________________________________________<br />
___________________________________________________________________________________<br />
____________________________________________________________________________________<br />
___________________________________________________________________________________<br />
___________________________________________________________________________________<br />
___________________________________________________________________________________<br />
___________________________________________________________________________________<br />
List witnesses to the accident, if any ______________________________________________________<br />
What can be done to prevent this type <strong>of</strong> accident from happening again? ________________________<br />
___________________________________________________________________________________<br />
___________________________________________________________________________________<br />
___________________________________________________________________________________<br />
Chemical Exposure Assessment (if applicable)<br />
* Which chemical or chemicals used by the lab worker resulted in the exposure? If unknown,<br />
which chemicals in the immediate vicinity <strong>of</strong> the exposure might have been responsible?<br />
* Describe the lab work situation which led to the exposure. How did physical contact with the<br />
chemical occur?<br />
* What safety devices, from hood to safety glasses or gloves, etc., were or were not used during<br />
the exposure?<br />
* What signs or symptoms associated with chemical exposure were exhibited by the employee,<br />
such as skin rashes, unusually excessive allergies, breathing difficulties, corrosive injuries, etc.<br />
WRITE ON BACK IF MORE SPACE NEEDED<br />
Signature <strong>of</strong> person injured or involved in accident ___________________________________________<br />
Form completed by ________________________________________________<br />
122
L. Standard Operating Procedures (SOPs) <strong>for</strong> Working with Hazardous<br />
Chemicals<br />
1. Sources <strong>of</strong> Chemical Risk Assessment In<strong>for</strong>mation <strong>for</strong> SOPs<br />
Several governmental entities regulate workplace chemical use. Many list various categories and<br />
classes <strong>of</strong> dangerous chemicals which do not necessarily coincide with those <strong>of</strong> other agencies. For<br />
example, the EPA‟s list <strong>of</strong> “extremely hazardous chemicals” contains fewer chemicals than OSHA‟s general<br />
description <strong>of</strong> extremely hazardous chemicals (“acutely toxic” hazardous chemicals), <strong>for</strong> which no <strong>of</strong>ficial<br />
list exists. Nevertheless, all institutions must have safeguards in place <strong>for</strong> working with both EPA and<br />
OSHA regulated extremely hazardous chemicals. Carcinogens are regulated by several different agencies,<br />
none <strong>of</strong> whom agree entirely on a definitive all-inclusive listing. What follows is a summary description <strong>of</strong><br />
all regulations which apply to the Chemistry Department‟s use <strong>of</strong> any chemical whatsoever. All<br />
research and undergraduate teaching laboratories in Salem Hall must provide students with standard<br />
operating procedures (SOPs) to be followed when laboratory work involves the use <strong>of</strong> hazardous chemicals.<br />
"The Chemical Hygiene Plan (CHP) must include the necessary work practices,<br />
procedures and policies to ensure that employees are protected from all potentially<br />
hazardous chemicals in use in their work area. Hazardous chemicals as defined by the<br />
final standard include not only chemicals regulated in 29 CFR part 1910, subpart Z, but<br />
also any chemical meeting the definition <strong>of</strong> hazardous chemical with respect to health<br />
hazards as defined in OSHA's Hazard Communication Standard, 29 CFR 1910.1200"<br />
[from Federal Register, Vol. 55, No. 21, page 3300].<br />
"Hazardous Chemical means any chemical which is a physical hazard or a health<br />
hazard".<br />
"Physical hazard means a chemical <strong>for</strong> which there is scientifically valid evidence<br />
that is a combustible liquid, a compressed gas, explosive, flammable, an organic peroxide,<br />
an oxidizer, pyrophoric, unstable (reactive) or water reactive".<br />
"Health hazard means a chemical <strong>for</strong> which there is statistically significant<br />
evidence based on at least one study conducted in accordance with established scientific<br />
principles that acute or chronic health effects may occur in exposed employees." (29, CFR<br />
1910. 1200, Hazard Communication Standard).<br />
The OSHA Laboratory Standard, the final standard, (29 CFR 1910.1450), defines a hazardous<br />
substance as<br />
". . .a chemical <strong>for</strong> which there is statistically significant evidence based on at<br />
least one study conducted in accordance with established scientific principles<br />
that acute or chronic health effects may occur in exposed employees. The<br />
term health hazard includes chemicals which are carcinogens, toxic or highly<br />
toxic agents, reproductive toxins, irritants, corrosives, sensitizers, hepatotoxins<br />
nephrotoxins, neurotoxins, agents which act on the hematopoietic systems and<br />
agents which damage the lungs, skin, eyes, or mucous membranes."<br />
As you can see, the law is rather insistent that you consider any and all aspects <strong>of</strong> a chemical’s<br />
hazardous properties in preparing a Standard Operating Procedure <strong>for</strong> working with it. You should also<br />
notice that many <strong>of</strong> these laws overlap or use previous laws as the basis <strong>of</strong> newer ones.<br />
123
In addition to consulting those chemicals listed as hazardous laboratory air contaminants in<br />
OSHA's subpart Z – list:<br />
(again, see http://www.osha-slc.gov/OshStd_toc/OSHA_Std_toc_1910_SUBPART_Z.html),hazardous<br />
chemicals can generally be identified by reading the MSDS sheet <strong>for</strong> the particular chemical. These MSDS<br />
sheets are located in the stockroom, room # 110, Salem Hall. This room is accessible 24 hours a day<br />
(via the Salem Hall Submaster Key “SM” issued to all graduate students and all Research<br />
Undergraduate students in the event the door is locked). Health evaluation studies, epidemiological<br />
data, and toxicity assessments listed on these sheets clearly state whether or not a particular chemical is<br />
hazardous, based on the above definitions.<br />
Two other special categories <strong>of</strong> hazardous chemicals are addressed in Salem Hall's Chemical<br />
Hygiene Plan. These are particularly hazardous chemicals and a list <strong>of</strong> about 30 chemicals <strong>for</strong> which<br />
OSHA has "Substance Specific Standards" (29 CFR 1910. 1001-1050). They require more involved<br />
handling procedures and more elaborate means <strong>of</strong> containment, such as using "designated areas", i.e.,<br />
special fume hoods and glove boxes, all <strong>of</strong> which are described specifically on page # 48 <strong>of</strong> this manual.<br />
“Substance Specific Standard” chemicals are usually carcinogens and can generally be handled the same<br />
way as one would handle carcinogens regarded as “particularly hazardous chemicals.” In any case, the<br />
laboratory manager will tell you whether you have any such carcinogens in your chemical inventory.<br />
Consult other sources <strong>of</strong> toxicity in<strong>for</strong>mation kept in the chemistry department Stockroom,<br />
room # 110, such as Lenga, Robert E. Sigma-Aldrich Library <strong>of</strong> Chemical Safety Data, 2nd edition.<br />
Milwaukee, WI: Sigma-Aldrich Corporation, 1988. Read Chapter 3 <strong>of</strong> Prudent Practices, 2nd edition,<br />
pages 29-60. In particular, follow the "Quick Guide to Risk Assessment For Hazardous Chemicals"<br />
in<strong>for</strong>mation found on page 47.<br />
A very good reference <strong>for</strong> toxic hazards <strong>for</strong> particular chemicals is kept in the Chemistry<br />
Department Stockroom, room # 110, <strong>for</strong> your reference:<br />
Patnaik, Pradyot. A Comprehensive Guide to the Hazardous Properties <strong>of</strong> Chemical<br />
Substances. New York: Van Nostrand Reinhold, 1992.<br />
Consult the following book <strong>for</strong> hazards due to reactivity <strong>for</strong> particular chemicals, which is kept in<br />
the Chemistry Department Stockroom <strong>for</strong> your reference:<br />
Urben, P.G., ed. Bretherick’s Handbook <strong>of</strong> Reactive Chemical Hazards, 4th edition.<br />
Ox<strong>for</strong>d: Butterworth-Heinemann Ltd., 1995.<br />
Another good hazardous chemical reference is:<br />
Lewis, Richard J., Sr. Hazardous Chemicals Desk Reference, 3rd edition. New York:<br />
Van Nostrand Reinhold, 1993.<br />
See the “Health Hazards <strong>of</strong> Some Common Chemicals” handout <strong>for</strong> undergraduate Organic<br />
Chemistry labs listed in the training section <strong>of</strong> this manual <strong>for</strong> a good summary <strong>of</strong> toxicity <strong>of</strong> broad classes<br />
<strong>of</strong> chemicals.<br />
One other book you will find useful in preparing SOP‟s <strong>for</strong> Organic reaction setup techniques,<br />
elaborate glassware descriptions, etc., is Harwood, L.M. and Moody, C.J. Experimental Organic<br />
Chemistry: Principles and Practice. Ox<strong>for</strong>d: Blackwell Scientific Publications, 1989. Dr. Mark Welker<br />
has a copy.<br />
The American Chemical Society sometimes publishes letters from chemists regarding unpublished<br />
chemical accident reports, some <strong>of</strong> which involve accidents in “cutting edge” or current academic and<br />
industrial chemical research. See the Chemical & Engineering News “Safety Notes Index” (1976-1989) <strong>for</strong><br />
an index <strong>of</strong> past issues (a hardcopy <strong>of</strong> which appears in the Departmental Chemical Hygiene Plan in the<br />
stockroom, room 110), and the following ACS web site <strong>for</strong> more current issues.<br />
You must be an ACS member to access this site. http://pubs.acs.org/cen/safety/index.html<br />
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2. Summary <strong>of</strong> Regulated Chemicals Covered by this CHP<br />
1. OSHA regulated air-contaminants list, as elaborated in section III.K.1 <strong>of</strong> this manual.<br />
This essentially regulates any and all chemicals which require air-monitoring when<br />
continually released over and above their threshold limit value (TLV) in your lab or<br />
work area as a result <strong>of</strong> poor work habits or improper ventilation. The specific list <strong>of</strong><br />
chemicals, referred to as OSHA Z-list substances, is found in:<br />
http://www.osha-slc.gov/OshStd_toc/OSHA_Std_toc_1910_SUBPART_Z.html<br />
2. OSHA Particularly Hazardous Chemicals, described in section III.F.1 <strong>of</strong> this manual:<br />
carcinogens<br />
teratogens/mutagens<br />
acutely toxic hazardous chemicals<br />
Carcinogens and mutagens/teratogens will be listed in the web site <strong>of</strong> your chemical<br />
inventory (http://www.wfu.edu/chem/cheminventory/index.html)<br />
and in the departmental MSDS sheet inventory, which includes chemicals used in all<br />
laboratories (a hardcopy <strong>of</strong> which will be in the Chemistry Department Stockroom,<br />
room # 110). Acutely toxic hazardous chemicals are not defined clearly by OSHA and<br />
will here be meant to apply generally to all chemicals in the Departmental inventory<br />
with HMIS/NFPA toxicity ratings <strong>of</strong> 3 or 4 (See the HMIS/NFPA hazard rating<br />
descriptions in the Training Section <strong>of</strong> this manual).<br />
3. OSHA “Substance Specific Standard Chemicals”, most <strong>of</strong> which are carcinogens.<br />
Again, if you have any <strong>of</strong> them in your lab, they will be identified in your laboratory<br />
inventory as carcinogens.<br />
http://www.osha-slc.gov/OshStd_toc/OSHA_Std_toc_1910_SUBPART_Z.html<br />
4. Chemicals which require prior approval be<strong>for</strong>e use by students within each lab in Salem<br />
Hall. The Lab Standard requires such a list to be generated by the chemistry<br />
department. It is located in section III.E <strong>of</strong> this manual.<br />
5. The list <strong>of</strong> OSHA P-listed extremely hazardous waste, which should be consulted to<br />
determine whether your lab generates chemical waste which is heavily regulated and<br />
should only be produced by you in limited quantities. Also consult your research<br />
Pr<strong>of</strong>essor <strong>for</strong> further determination <strong>of</strong> what constitutes extremely hazardous waste<br />
generated in your lab (access this list at http://www.epa.gov/docs/epacfr40/chapt-<br />
I.info/subch-I/40P0261.pdf, and go to Part 261.33)<br />
6. EPA’s list <strong>of</strong> “Extremely Hazardous Chemicals” listed only in the Lab Manager’s<br />
Departmental Chemical Hygiene Plan Manual. You will not ordinarily need this list<br />
since it is primarily meant as a “Community Right-to-Know law” source <strong>of</strong> in<strong>for</strong>mation.<br />
This is a listing <strong>of</strong> what EPA regards as extremely hazardous and is reported only when<br />
amounts over and above a certain “reportable amount” are spilled by the institution.<br />
Since we have only very small amounts, this should not be a problem.<br />
http://www.epa.gov/docs/epacfr40/chapt-I.info/subch-J/40P0302.pdf<br />
(go to Table 302.4)<br />
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3. An Introduction to Standard Operating Procedure (SOPs)<br />
A Standard Operating Procedure is a written statement clearly establishing the means by which you<br />
will maintain air concentrations <strong>of</strong> hazardous chemicals below the OSHA Permissible Exposure Level<br />
(PEL) <strong>for</strong> regulated chemicals in subpart Z, Substance Specific Standard chemicals, and particularly<br />
hazardous chemicals. It must also include the means by which you will protect yourself against all other<br />
nonspecific hazardous chemicals, whether they are health hazards or physical hazards, as defined previously<br />
in this section.<br />
<strong>Example</strong>s <strong>of</strong> SOPs would include procedures <strong>for</strong> using laboratory instruments or mechanical<br />
processes involving preparation <strong>of</strong> chemicals such as distillation <strong>of</strong> common laboratory solvents,<br />
repetitional separatory solvent extractions, unusually complicated chemical reactions, high-temperature oil<br />
bath heating techniques, use and handling <strong>of</strong> various classes <strong>of</strong> dangerous chemicals, use <strong>of</strong> rotaryevaporators,<br />
hazardous purification methods, etc., etc. Be sure to include any relevant in<strong>for</strong>mation<br />
concerning types <strong>of</strong> gloves, personal protection equipment, the use <strong>of</strong> hoods, etc.<br />
The following Standard Operating Procedures (SOPs) are composed <strong>of</strong> both generally applicable<br />
procedures <strong>for</strong> all labs in Salem Hall and specific procedures meant <strong>for</strong> your lab only. A collection <strong>of</strong> all<br />
departmental SOPs will be kept in the chemistry department stockroom, room 110, on file with the MSDS<br />
sheets. Research students or faculty members are encouraged to add new SOPs as needed to this section <strong>of</strong><br />
your particular manual. Please post a copy in the Departmental Chemical Hygiene Plan (CHP) in the<br />
stockroom with the laboratory manager.<br />
They can be written in any manner you wish, as long as the relevant safety in<strong>for</strong>mation is<br />
effectively communicated to everyone. You can prepare monolithic literary harangues, short terse<br />
summaries, specific references to monographs kept near the CHP in your lab (such as your ever<br />
present copy <strong>of</strong> Prudent Practices, 2nd edition), chemical or instrumental company MSDS sheets, or<br />
operating manuals, or simple concise statements.<br />
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4. SOPs <strong>for</strong> all laboratories <strong>of</strong> Salem Hall<br />
Laboratory Distillations at Atmospheric Pressure<br />
Distillation is the traditional method <strong>of</strong> purifying a chemical liquid. It is also used to separate one<br />
component in a liquid mixture from another. Distillation in most laboratories <strong>of</strong> Salem Hall involves<br />
refluxing volatile liquids at atmospheric or normal air pressure from a distilling flask through a "simple" or<br />
short path still head, or a longer "fractional" vertically held column, into a slightly downward angled<br />
condenser with a water-cooled jacket into receiving flasks.<br />
Many different sizes and shapes <strong>of</strong> distillation heads and columns exist in chemical laboratories,<br />
but all adhere to the same basic principles <strong>of</strong> safe use. Trouble can arise mainly from excess pressure buildup<br />
due to too rapid heating and unsafe use <strong>of</strong> flammable solvents, resulting in fires. In general, common<br />
high-boiling or nontoxic solvents can be distilled on lab benches, with efficient condenser jacket watercooling.<br />
Very low-boiling or more toxic compounds should be distilled only in a fume hood.<br />
Begin by attaching the water inlet hose on the lower water jacket inlet on the condensing column.<br />
The thermometer bulb should be placed just below the level <strong>of</strong> the roughly horizontal side arm <strong>of</strong> the<br />
distillation head. Just enough heat should be added to the distillation flask to raise the level <strong>of</strong> reflux only<br />
as high as the side arm. Additional heat is not needed.<br />
Do not completely fill the flask with liquid. A half-full or, at most, two-thirds full level is safer.<br />
Be sure all joints are tight, with grease if needed, and that the entire apparatus is well clamped and<br />
supported by ring stands. Fumes leaking through loose joints could come into contact with the heat source<br />
and cause a fire.<br />
Add boiling stones <strong>for</strong> atmospheric pressure distillations. More even boiling can be achieved with<br />
use <strong>of</strong> magnetic stir-bars. You should certainly use stirring <strong>for</strong> high boiling or very toxic compounds. Add<br />
boiling stones and stir bars to cool solutions, be<strong>for</strong>e you begin heating. Dropping cold boiling chips<br />
through a condenser into hot solutions will result in very rapid boiling and has been known to cause boilover<br />
<strong>of</strong> liquid through the top <strong>of</strong> the condenser.<br />
Ordinarily, you should raise the heating mantel on a plat<strong>for</strong>m, or "lab jack" so that you may<br />
quickly remove the source <strong>of</strong> heat if the liquid "bumps" uncontrollably or loss <strong>of</strong> vapor occurs through the<br />
top <strong>of</strong> the condenser. Heat sources ordinarily used in Salem Hall undergraduate organic labs include bare<br />
corning stirrer/hotplates, on low thermostat settings <strong>of</strong> about "3", with distilling flasks just touching or just<br />
above the surface and surrounded in a funnel <strong>of</strong> aluminum foil. Research labs make use <strong>of</strong> various types <strong>of</strong><br />
heat sources, including heating mantels attached to variable trans<strong>for</strong>mers and oil baths on hotplates. When<br />
using oil baths, do not overheat the oil.<br />
The receiving flask should be <strong>of</strong> such design as to efficiently receive the condensed liquid through<br />
the receiving adapter. Vacuum adapters can be used <strong>for</strong> water-aspirator vacuum distillations or inert<br />
atmosphere applications. Gas cylinders <strong>of</strong> nitrogen or argon are commonly attached via hoses to reaction<br />
stills with appropriate regulators and fittings.<br />
Never heat a closed vessel. Always have some means <strong>of</strong> venting heated gasses through distillation<br />
setups. One could also attach a hose to the vacuum adapter and direct it into a hood <strong>for</strong> more effective<br />
removal <strong>of</strong> any uncondensed vapors which may escape from normal atmospheric pressure distillation.<br />
Purging <strong>of</strong> distillation apparatus with inert gasses while distilling is sometimes employed in research<br />
laboratories. Make sure to include some sort <strong>of</strong> "safety valve".<br />
Surround the receiving flask in an ice bath to further condense very volatile organic compounds.<br />
127
Make sure coolant is running through the condenser be<strong>for</strong>e you start heating the liquid. The rate <strong>of</strong><br />
distillation, as determined by the number <strong>of</strong> condensed drops falling into the receiving flasks, should be<br />
relatively low, a few drops per second. Do not distill to dryness or "superheating" <strong>of</strong> the flask will occur,<br />
either cracking the glass or leaving a "tarry" residue which may be very flammable or even explosive.<br />
Potentially reactive or explosive solvents should be distilled behind transparent explosion shields<br />
(Instruments <strong>for</strong> Research and Industry, Inc. Catalog #D-15-29 PC, about $325, phone #1-215-379-3333).<br />
One is kept in room # 103 <strong>for</strong> emergencies. Your research advisor should obtain one if you feel it is<br />
necessary <strong>for</strong> any phase <strong>of</strong> your work.<br />
Refill liquid in the receiving flask or disassemble the entire setup only when the glassware has<br />
cooled down from the previous distillation.<br />
128
Compressed Gas Cylinders<br />
Gas cylinders in the Chemistry Department are generally received and stored in the loading dock<br />
area and secured upright in specially made cylinder racks labeled "Full Compressed Gas Cylinders".<br />
Flammable gases (like Hydrogen) and inert nitrogen and argon gases are kept here. A wall separates them<br />
from another incoming storage area near room #20, labeled: "Full Oxygen and Air Compressed Gas<br />
Cylinders" <strong>for</strong> industrial grade air and oxygen cylinders. A cylinder rack <strong>for</strong> empty cylinders, labeled<br />
"Empty Cylinders" is located next to room #19. Please be certain that the cylinders left in the empty rack<br />
are indeed empty (no cylinder should be completely emptied - see rules below).<br />
LEAKING COMPRESSED GAS CYLINDERS OR NATURAL GAS JETS IN LABORATORIES.<br />
If a large compressed gas cylinder or lecture bottle in your lab begins to leak, decide first <strong>of</strong> all<br />
whether it is a harmful gas or an inert one. Unless it is too dangerous to breathe, attempt to stop the<br />
leak be<strong>for</strong>e taking it to the loading dock area and calling security. If the leak occurs around the stem<br />
<strong>of</strong> a large cylinder, <strong>care</strong>fully load it onto a cylinder cart and take it to the loading dock. Call<br />
National Welders, Inc., Winston-Salem (744-0100) <strong>for</strong> immediate advice and cylinder removal. It<br />
might be wise to leave the cylinder on the cart outside the loading dock doors. The Winston-Salem<br />
<strong>of</strong>fice <strong>of</strong> National Welders will call their Charlotte Safety Division (headed by Randy Miller, 704-<br />
644-7513, or Ken Boyte, 704-644-3266) <strong>for</strong> especially difficult compressed gas cylinder leaks. If<br />
natural gas odor permeates your lab room from a gas jet leak which you cannot stop, try to open<br />
windows be<strong>for</strong>e calling security and leaving the room. Such leaks are an especially hazardous source<br />
<strong>of</strong> fire.<br />
Follow these rules when using compressed gas cylinders:<br />
* Identifying labels should be kept in place on cylinders. Missing labels on old lecture bottles<br />
spell trouble - get with your research advisor or the lab manager, find out definitely what the gas is by one<br />
means or another and label it! Keep lecture bottles in ventilated lower hood cabinets when not in use.<br />
* Store flammable gases like hydrogen away from oxidizers and corrosives, like oxygen and<br />
hydrogen chloride gas or ammonia.<br />
* Do not use inappropriate hose material as dispensing tubes from gas cylinder regulators.<br />
Corrosive gases may destroy rubber or latex tubing. Tygon tubing should perhaps be used instead, or<br />
copper or stainless steel, or some other non-corroding material.<br />
* When cylinders are no longer in use, take <strong>of</strong>f their regulators, cap them with valve caps, and<br />
take them back to the loading dock holding area. It is your responsibility to make certain full cylinders are<br />
stored in the "full cylinder" racks and empty cylinders are placed in the "empty cylinder" racks. Do not<br />
allow unused cylinders to accumulate in your laboratory.<br />
Corroded cylinder valve stems, gas line fittings, or regulators are a source <strong>of</strong> danger and should be<br />
exchanged <strong>for</strong> better quality equipment.<br />
* Handle gas cylinders with extreme <strong>care</strong>. They are, <strong>of</strong> course, under a great deal <strong>of</strong> pressure and<br />
would trans<strong>for</strong>m themselves into fairly powerful missiles if the valve stem on top were to be sheared <strong>of</strong>f.<br />
This could conceivably happen if they were dropped, especially if the valve stem falls against something on<br />
the way down. This will only be prevented if you endeavor to keep the valve cap on when moving the<br />
cylinder.<br />
* Take the regulator <strong>of</strong>f the cylinder be<strong>for</strong>e you even consider taking the cylinder somewhere else.<br />
Move the cylinder on one <strong>of</strong> the two-wheeled chain cylinder dollies located in the loading dock area. Chain<br />
the cylinder and push the cart slowly. Never, never move a cylinder without a threaded valve cap cover<br />
attached.<br />
* Never leave cylinders unstrapped in the lab. Secure them against a wall or a lab bench.<br />
* Keep track <strong>of</strong> where you store cylinder caps <strong>for</strong> cylinders being presently used.<br />
129
* Do not grease or oil the regulator thread <strong>of</strong> a cylinder valve. Oil on a gas cylinder thread will<br />
soon be under very high pressure. If the gas reacts at all with organic material, this could lead to an<br />
explosion. This is especially true <strong>for</strong> Oxygen gas cylinders. Teflon tape can be used on the outlet side <strong>of</strong><br />
the regulator, but not on the primary fitting connection between the regulator and the cylinder.<br />
* Never use a cylinder without an attached regulator.<br />
* Add flashback arresters to oxygen and hydrogen cylinders when used <strong>for</strong> torches <strong>for</strong><br />
glassblowing or glass working. Flashback occurs when flames actually traverse through the gas line back to<br />
the cylinder outlet.<br />
* Do not completely empty a cylinder be<strong>for</strong>e returning it to the loading dock area. Slight positive<br />
pressure (between say 5 and 15 psi) will keep atmospheric oxygen from contaminating the cylinder<br />
contents, so that the cylinder can be safely refilled by the gas cylinder supplier.<br />
* Do not over-tighten a hand-valve on a gas cylinder. If hand tightening will not completely close<br />
the valve, call the gas cylinder company <strong>for</strong> removal after taking it at once to the loading dock.<br />
* Do not over-tighten the hand-valve on the liquid nitrogen tank in the loading dock area when<br />
you are through dispensing liquid nitrogen. The pipe wrench attached to the wall is <strong>for</strong> opening frozen<br />
valves, not <strong>for</strong> closing the valve. The slightest extra pressure on the valve when closing may damage it.<br />
Over-tightening the valve will crush the Teflon seals inside the valve and when this happens, the valve has<br />
to be rebuilt.<br />
We have placed a pipe wrench near the liquid nitrogen tank, loading dock area, <strong>for</strong> use in<br />
loosening frozen valves, when opening them. Some people are using the wrench <strong>for</strong> closing the valve<br />
afterward, which naturally makes it harder <strong>for</strong> the next person to open it again. PLEASE DON’T OVER-<br />
TIGHTEN THE VALVE WHEN CLOSING IT, or we will remove the wrench. There is no need <strong>for</strong><br />
anything other than hand-tightening to shut <strong>of</strong>f the valve. Occasionally, this hand valve may freeze in the<br />
open position, while you are dispensing liquid nitrogen. This happens especially when you turn it wide<br />
open and take a great deal <strong>of</strong> liquid from the tank. Water vapor in the air, specially on a rainy day, will<br />
actually freeze in the valve and make it hard to close. In this case, it may be justifiable to use the pipe<br />
wrench to just “crack” or “break” the frozen hand valve, without tightening it shut, and then closing it the<br />
rest <strong>of</strong> the way with your hand (in an absolute emergency, you could even pour hot water over the hand<br />
valve to thaw it).<br />
The simplest thing to do, while wearing thick insulation gloves, is to gently turn the valve back and<br />
<strong>for</strong>th when you open it up all the way on - that way, it can’t freeze.<br />
Sometimes, the safety valve (connected to the pressure gauge, on the opposite side <strong>of</strong> the tank from<br />
the dispensing hand-valve) begins releasing high-pressure vapor, with a hissing sound. The safety valve<br />
opens when too much pressure builds up above the layer <strong>of</strong> liquid gas inside the tank. This happens usually<br />
just after the tank has been delivered since the temperature outside is a lot higher than inside the building<br />
and movement <strong>of</strong> the tank during transportation has caused buildup <strong>of</strong> pressure from rapid evaporation.<br />
When the pressure in the tank goes above 22 pounds per square inch (psi), the safety valve automatically<br />
opens.<br />
Sometimes this valve will frost over and freeze, again because <strong>of</strong> water moisture in the air freezing<br />
upon contact with liquid nitrogen. When this happens, open the vent valve (the hand valve connected to the<br />
safety valve with the pressure gauge attached) and bleed <strong>of</strong>f a little pressure until the gauge reads about 18<br />
psi, at which point the emergency venting from the safety valve will stop. Alternately, you could<br />
actually pour hot water over the safety valve and thaw it. National Welders personnel occasionally do this.<br />
You can get the water from the loading dock sink. The lab manager will leave small buckets or pans under<br />
the sink <strong>for</strong> this purpose.<br />
Perhaps you can pour water from one bucket while catching it as it falls from the valve into another<br />
smaller bucket.<br />
130
Summary <strong>of</strong> Liquid N2 Instructions<br />
1. Wear thick gloves or mittens to hold metallic<br />
Delivery Hose and open dispensing Hand Valve.<br />
Alternatively, get a couple <strong>of</strong> thick cotton towels.<br />
2. The attached pipe wrench is <strong>for</strong> opening a frozen<br />
liquid-nitrogen cylinder hand valve, not closing it.<br />
When closing the valve, hand-tighten it only!<br />
3. If the valve freezes open while you are dispensing<br />
liquid nitrogen, use the pipe wrench to just<br />
“crack” or loosen the hand valve and then close it<br />
by hand only. Alternately, pour a little hot water<br />
on the valve to thaw the frozen seal. A water<br />
bucket is located under the sink in the loading<br />
dock area.<br />
4. If there is too much pressure in a full tank just<br />
after the trucks deliver it to the loading dock,<br />
excess nitrogen gas will automatically escape<br />
through the safety valve. If too much goes<br />
through, that valve may freeze. Open the<br />
adjacent vent valve and vent until the pressure<br />
gauge reads 18 psi. If both valves freeze shut<br />
while open, pour hot water over them, using the<br />
bucket under the sink in the loading dock area.<br />
131
Safe Installation and <strong>Use</strong> <strong>of</strong> Gas Cylinder Regulators<br />
Specific gases require specific regulators. Otherwise, gases incompatible with the metal <strong>of</strong> a<br />
particular regulator may corrode it or even rupture the seals and diaphragms within the regulator. Industrial<br />
standards are in place which generally prevent improper connections between cylinders containing<br />
particular gases and a multitude <strong>of</strong> regulators commercially available (e.g. different thread sizes, clockwise<br />
or counterclockwise thread, or other special connector fitting requirements). However, you should still be<br />
diligent in choosing the proper regulator. Consult the gas cylinder company catalog and your research<br />
director <strong>for</strong> advice.<br />
Follow these steps <strong>for</strong> setting up a regulator attachment (from “Operating Instructions <strong>for</strong> General<br />
Purpose and High Purity Regulators”, Form #0056-0901, 2/83, Victor Equipment Company).<br />
"Important Safety and Operating Instructions<br />
For General Purpose and High Purity Regulators<br />
“Do not use this regulator with gases other than those <strong>for</strong> which it is intended.<br />
“Do not attempt to operate this regulator unless you have been trained in its proper use<br />
or are under competent supervision. Do not use this apparatus unless you are familiar<br />
with the hazards associated with the gas you are using.<br />
“Oxygen is not flammable; however, the presence <strong>of</strong> pure oxygen will drastically<br />
increase the speed and <strong>for</strong>ce with which burning takes place. Oxygen must never be<br />
allowed to contact oil, grease or other petroleum-based substances; there<strong>for</strong>e, use no<br />
oil or grease on regulator, cylinder, valves or equipment. Do not use or store near<br />
excessive heat (over 125 degrees F or 51.5 degrees C) or open flame.<br />
Setting Up Equipment<br />
1. “Secure cylinder to wall, stand or cart so it will not tip over or fall.<br />
2. Remove the protective dust seal from the cylinder valve.<br />
3. Inspect the cylinder valve <strong>for</strong> traces <strong>of</strong> dirt, dust, oil or grease. Remove dirt and<br />
dust with a clean cloth. NOTE: If oil or grease is detected, DO NOT use cylinder.<br />
(See warning note above.) In<strong>for</strong>m your gas supplier <strong>of</strong> this condition immediately.<br />
4. Inspect the regulator <strong>for</strong> damaged threads, dirt, dust, oil or grease. Remove dirt<br />
or dust with a clean cloth. NOTE: If oil or grease is detected or if threads are<br />
damaged, DO NOT use the regulator. Have your distributor or an authorized<br />
repair station clean the regulator and/or repair the damage be<strong>for</strong>e using.<br />
Installing the Regulator<br />
1. Make sure the regulator has the proper CGA inlet fitting to fit the cylinder valve.<br />
If the connection is so equipped, make sure the flat sealing washer is in place<br />
between the regulator and the cylinder valve outlet. Attach the regulator to the<br />
cylinder valve outlet. The treads may be either right hand or left hand depending<br />
on the cylinder and regulator connections. Regulator inlet connections with left<br />
hand threads have a “V” notch machined into the hexagonal nut fitting to signify<br />
a left hand thread.<br />
2. Tighten the regulator inlet nut securely.<br />
3. Make proper connection to outlet <strong>of</strong> regulator valve or fitting.<br />
4. Be<strong>for</strong>e opening the cylinder valve, release the tension on the regulator adjusting<br />
spring by turning the adjusting knob in a counterclockwise (decreasing gas flow)<br />
direction.<br />
Turning on the Cylinder<br />
1. Be sure that tension on regulator adjusting spring is released. After all pressure<br />
has been drained, release all tension on the pressure adjusting knob by turning it<br />
counterclockwise (decreasing) until the knob turns freely. Stand so the cylinder<br />
valve is between you and the regulator. NOTE: Never stand in front or in back <strong>of</strong><br />
a regulator when opening the cylinder valve. Slowly turn the valve handle in a<br />
counterclockwise direction until you hear the gas begin to flow into the regulator.<br />
Wait about 10 seconds, then turn the cylinder valve fully open.<br />
2. To check <strong>for</strong> leaks, close the cylinder valve and observe the high pressure gauge<br />
<strong>for</strong> five minutes. If the high pressure gauge reading drops, there is a leak in the<br />
132
cylinder valve, inlet fitting, high pressure gauge, or regulator seat. If the high<br />
pressure gauge does drop, retighten the regulator-to-cylinder connection and<br />
repeat Step 1. Should the high pressure gauge continue to drop after retightening<br />
the regulator-to-cylinder connection, the regulator must be removed and returned<br />
<strong>for</strong> service.<br />
“Never attempt to tighten a cylinder valve or any parts <strong>of</strong> the valve. If the cylinder<br />
valve is leaking, place the cylinder outdoors and notify the cylinder supplier<br />
immediately.<br />
3. Keep the cylinder valve closed at all times, except when the regulator is in use.<br />
Adjusting Regulator<br />
Delivery Pressure and Flow<br />
1. After the regulator has been securely attached to the cylinder and no leaks exist<br />
(see previous sections), adjust the delivery pressure to the desired pressure setting<br />
by turning the adjusting knob in a clockwise (increasing) direction until the<br />
desired pressure is reached.<br />
2. If the regulator is equipped with an outlet valve (or needle valve), flow can be<br />
regulated by proper adjustment <strong>of</strong> the valve.<br />
Turning Off Cylinder Valve<br />
“When you have finished using the regulator, close the cylinder by turning the handle<br />
in a clockwise direction and allow all pressure to drain from the regulator. Gas will<br />
cease to flow and the pointers on both pressure gauges will indicate “0” when all<br />
pressure has been drained from the regulator. After all pressure has been drained,<br />
release all tension on the pressure adjusting knob by turning it counterclockwise<br />
(decreasing) until the knob turns freely. Turn the outlet valve, if so equipped, in a<br />
clockwise direction to turn <strong>of</strong>f valve.<br />
Removing Regulator<br />
1. “It is not necessary to remove the regulator unless the cylinder is being moved or<br />
an empty cylinder is being exchanged <strong>for</strong> a full one.<br />
2. NEVER attempt to remove the regulator if any pressure is showing on either<br />
pressure gauge. Turn the cylinder valve handle clockwise and allow all pressure<br />
to drain from regulator. Gas will cease to flow and the pointers on both pressure<br />
gauges will indicate “0” when all pressure has been drained from the regulator.<br />
After all pressure has been drained, release the tension on the pressure adjusting<br />
knob by turning it counterclockwise (decreasing) until the knob turns freely.<br />
3. Remove the regulator from the cylinder and replace the protective cap on the<br />
cylinder.”<br />
In<strong>for</strong>mation on Aldrich regulators can be obtained at:<br />
https://www.sigma-aldrich.com/aldrich/bulletin/al_techbull_al151.pdf<br />
Again, remember that specific regulators are made <strong>for</strong> each gas used in the lab, and that some<br />
regulator inlet CGA fittings employ left-handed thread rather than right-handed thread. You will see a "V"<br />
notch on the outlet nut fitting <strong>for</strong> left-handed thread.<br />
If the thread is right-handed, the hexagonal outlet nut fitting will not be so notched, and you can<br />
remove the regulator using a wrench by loosening the fitting in a normal counterclockwise direction<br />
(meaning toward the left as one faces the outlet), or as one anonymous graduate student put it, "Rightie<br />
tightie, lefty, loosie".<br />
DO NOT OVERTIGHTEN regulator fittings while installing them onto the tanks. This may<br />
damage the thread. Slightly more than a good hand-tightening is really all they need. The “ball and socket”<br />
fitting is constructed so as to compress and automatically seal when the tank valve is opened so that the gas<br />
pressure actually tightens the seal, since the metal surfaces at the point <strong>of</strong> contact are made <strong>of</strong> malleable<br />
brass or chrome-plated brass. Even if you did not tighten it enough, nothing worse than a loud hiss <strong>of</strong><br />
escaping gas would occur - after all, you would not expect the regulator to dislodge itself, like an unwinding<br />
propeller, would you? Most people overtighten regulators, making removal difficult and dangerous.<br />
Pounding on a wrench handle to remove regulators is unwise.<br />
Again, in reference to the “ball and socket” joint connection between the regulator inlet shaft and<br />
the cylinder outlet stem - After the male-threaded regulator and female-threaded cylinder fittings are<br />
connected, this is the airtight seal between the two pieces <strong>of</strong> equipment. This is the area which requires the<br />
most cleaning. Sometimes microscratches develop in the “ball and socket” area, resulting in slow gas leaks.<br />
133
Test <strong>for</strong> leaks anywhere by squirting soapy water (such as “Snoop” brand name solution) onto the fitting. If<br />
a steady stream <strong>of</strong> bubbles appears, loosen the fitting, tilt the angle <strong>of</strong> the regulator slightly, and retighten.<br />
The leak would not happen unless scratches from both surfaces coincide – changing the angle <strong>of</strong> metal-tometal<br />
contact lessens the probability <strong>of</strong> matching microscratches.<br />
Teflon tape used on the attachment fitting between regulator and cylinder does nothing to improve<br />
the seal between the surfaces <strong>of</strong> the “ball and socket” joint. Hence, tape should be avoided, except <strong>for</strong> gas<br />
line fittings which employ thread only, such as regulator outlets, or needle valves on the outlet side <strong>of</strong> the<br />
regulator, or gas line connectors further down the gas line, away from the regulator and cylinder. Likewise,<br />
teflon tape can be used to tighten pipe (NPT) thread fittings in gas lines, since these tapered thread fittings<br />
are constructed so as to seal at the threaded metal surfaces. Swagelok fittings seal when the front and back<br />
ferrules within the fitting press against each other – which cannot happen if they are separated by teflon<br />
tape. DO NOT use teflon tape on Swagelok fittings.<br />
The Lab Manager has a useful book entitled “Swagelok Tube Fitter’s Manual” which you are<br />
welcome to consult whenever you wish. The following web site list very good directions <strong>for</strong> working with<br />
swagelok fittings: http://www.swagelok.com/ and click on “Products”, “Catalogs”, “Fittings-Tube”,<br />
“Connects tubing to tubing”, and, finally, any one <strong>of</strong> the remaining options, such as “Reducing Union<br />
Tees”, and on to “Assembly/Installation” PDF files, such as those <strong>for</strong> adapters/ reducers “<strong>for</strong> one-and-aquarter<br />
inch & 25 mm and larger”sizes.<br />
See also the following helpful procedures if your lab has need <strong>of</strong> them:<br />
"Lightup and shut down procedure <strong>for</strong> oxygen fuel torch," National Welders Supply Company,<br />
Inc., PO Box 31007, Charlotte, NC 28231, phone # 1-800-866-4422. [located in the stockroom hardcopy<br />
<strong>of</strong> the CHP, room # 110]<br />
"Atomic Absorption Acetylene: Recommendation <strong>for</strong> <strong>Use</strong>," National Welders Supply Company,<br />
Inc., PO Box 31007, Charlotte, NC 28231, phone # 1-800-866-4422, Company memo from Gary Stiles to<br />
district managers. [located in the stockroom hardcopy <strong>of</strong> the CHP, room # 110]<br />
"Technical In<strong>for</strong>mation Bulletin #AL-167, Instructions <strong>for</strong> Using the Calibration-Gas Cylinder,"<br />
Aldrich Chemical Company, 1001 West Saint Paul Ave., Milwaukee, Wisconsin 53233, phone # 1-800-<br />
558-9160. [located in the stockroom hardcopy <strong>of</strong> the CHP, room # 110]<br />
134
Laboratory Operations Involving Reduced Pressure or Vacuum<br />
Low pressure operations in the chemistry department are frequently used in research laboratories<br />
and less frequently in advanced undergraduate labs, with the exception <strong>of</strong> common vacuum filtration.<br />
Water aspirators in undergraduate labs can safety be used as sources <strong>of</strong> vacuum <strong>for</strong> filtration if<br />
heavy walled Erlenmeyer flasks are employed as the evacuation vessel. A supply <strong>of</strong> such flasks is kept in<br />
the stockroom. All students are assigned one <strong>for</strong> each lab class. It is generally a good idea to place a<br />
smaller "trap" 250 ml flask between the filter and the aspirator, so that water cannot be sucked back into the<br />
system if the water pressure should fall unexpectedly while filtering. Also, the filtrate solution can be<br />
trapped here if accidentally taken up into the vacuum line.<br />
Large glass vacuum desiccators should be taped on the surface with electricians tape in strips, so as<br />
to minimize flying glass from possible implosions. Only chemicals being dehydrated in order to be kept dry<br />
should be stored in a desiccator. When opening a desiccator that is under vacuum, make sure that<br />
atmospheric pressure has been restored first. A "frozen" desiccator lid can be loosened by using a singleedge<br />
razor blade as a wedge, which can then be tapped with a wooden block or gently with a hammer to<br />
raise the lid.<br />
Vacuum distillations can be per<strong>for</strong>med in undergraduate laboratories using water aspirators as a<br />
vacuum source. Research labs sometimes make use <strong>of</strong> vacuum pumps. Problems with super-heating and<br />
sudden boiling, or "bumping", are more likely to occur with distillations under reduced pressure. It is<br />
there<strong>for</strong>e prudent to make use <strong>of</strong> magnetic stir bars. Boiling stones only increase bumping in this situation.<br />
Double-check all clamped fittings. Slowly close and open stopcocks to evacuate the apparatus. Implosions<br />
are possible under high vacuum, so use a safety shield, if your research advisor thinks it necessary. Allow<br />
the system to cool be<strong>for</strong>e allowing air into the apparatus. Oxygen may be all the material inside the flask<br />
needs <strong>for</strong> a small explosion <strong>of</strong> peroxides or other highly reactive material that has been concentrated in the<br />
distillate. Never distill to dryness!<br />
Vacuum pumps should not be used without cold traps to contain volatile vapors in the vacuum line<br />
be<strong>for</strong>e they mix with pump oil. Corrosive organic compounds naturally tend to destroy pump vanes if oil<br />
isn't changed frequently.<br />
Various devices containing mercury are used with vacuum apparatus. Manometers, McLeod<br />
gauges, and thermometers attached to such equipment can easily break or overturn, spilling mercury.<br />
Regularly inspect all mercury containing devices. Try to keep them in a plastic pan <strong>of</strong> sufficient volume to<br />
hold all <strong>of</strong> the mercury in case <strong>of</strong> a break. <strong>Use</strong> the mercury spill-kit hand pump located in the Chem. Dept.<br />
stockroom, #110 to clean up mercury spills and deposit it in the holding tray located in room #20, in the<br />
hood.<br />
135
<strong>Use</strong> <strong>of</strong> Reflux Condensers<br />
Both undergraduate organic laboratories and research laboratories frequently require the heating <strong>of</strong><br />
liquid mixtures to facilitate chemical reactions. These mixtures are composed <strong>of</strong> reactants dispersed in<br />
organic solvents, usually in round-bottomed flasks capped by upright, jacketed water-filled glass tubes<br />
refereed to as reflux condensers.<br />
Common, generally nontoxic solvents can be refluxed on open laboratory benches. Ideally,<br />
however, all reflux condensers should be set up in a hood, in case too much heat is applied and vapors rise<br />
out <strong>of</strong> the condenser. Since boiling solvents do not increase in temperature, increasing the heat applied will<br />
only cause loss <strong>of</strong> solvent vapor, not an increase in reaction rate. A condensation level <strong>of</strong> 1 or 2 inches<br />
above the bottom <strong>of</strong> the condenser tube is all that is necessary.<br />
Tap water is cold enough <strong>for</strong> most refluxes. However, very low boiling solvents like acetone or<br />
ethyl ether may require ice-cooled water supplied with submersible lab pumps. Constant temperature waterbaths<br />
can also be used.<br />
The condensers should be placed vertically onto the round bottom heating flask and attached<br />
firmly to ring stands with metal clamps. The water inlet should be through the lower end <strong>of</strong> the condenser.<br />
Water hoses should be clamped onto water inlets/outlets on the condensers with Ace Glass wire hose<br />
clamps (located in the stockroom <strong>for</strong> Departmental use) or thick copper wire, twisted on firmly with a pair<br />
<strong>of</strong> pliers (Thin wire could eventually slice through the tubing). Hose clamps are not a good idea. Surging<br />
pressure in Salem Hall water lines could cause water hoses to slip <strong>of</strong>f if they are held onto a serrated<br />
condenser hose adapter fittings with flat hose clamps. The only disadvantage <strong>of</strong> using wires is that you<br />
must cut them <strong>of</strong>f periodically when they become corroded and replace them. <strong>Use</strong> <strong>of</strong> Tygon tubing, instead<br />
<strong>of</strong> rubber, will allow you to actually see the water flowing through the hose. You can then run water<br />
through with a relatively slow speed, which is all you need in water condenser coils. Also, this means there<br />
will be less chance <strong>of</strong> a spill when inevitable water pressure surges occur in Salem Hall at night. The water<br />
pressure never falls to zero, so you basically can’t have the water flow on too low. Once you have<br />
connected the water hose clamps, gently but firmly pull on the lines to make sure they are on tight.<br />
I am currently looking <strong>for</strong> inexpensive in-line water flow indicators (will purchase those without<br />
molded plastic halves which could pry apart under water pressure surges) which you can attach anywhere in<br />
the water line to more readily judge the flow <strong>of</strong> water through the line.<br />
You may also purchase Water-Flow Monitor sensor instruments with solenoid valve automatic<br />
water shut-<strong>of</strong>f mechanisms <strong>for</strong> about $600 from I2R Company.<br />
"Bumping" <strong>of</strong> solvents can be avoided by adding boiling stones.<br />
Magnetic stir bars can also be added to stir the boiling solution, allowing more even boiling.<br />
Safe <strong>Use</strong> <strong>of</strong> Laboratory Centrifuges<br />
Lab centrifuges in Salem Hall are <strong>of</strong> the low-speed type, and do not need special handling<br />
requirements. They are supported on suction-cup feet and will not ordinarily wobble to the point <strong>of</strong> falling<br />
<strong>of</strong>f bench tops. Balance them by placing test tubes half filled with water immediately opposite the test tube<br />
being centrifuged.<br />
Occasionally check the power cord and keep extraneous lab equipment from cluttering bench tops<br />
near the centrifuge.<br />
136
<strong>Use</strong> <strong>of</strong> the Hydraulic Press (prepared by Dr. Ron N<strong>of</strong>tle)<br />
(Note: Serious injury can result if you do not set the press up properly<br />
so pay attention to these directions.)<br />
1. Be sure that the parts <strong>of</strong> the sample press fit together in alignment.<br />
All <strong>of</strong> the parts must contact each other and the sample perfectly.<br />
2. When you place the assembled sample press in the hydraulic press:<br />
a. make sure that it is in the middle <strong>of</strong> the hydraulic press plate<br />
b. place the aluminum plate over the plunger and gradually crank<br />
the hydraulic press until the system is tight.<br />
c. check to make sure that the sample press is perfectly vertical<br />
with respect to the hydraulic press and does not lean at all<br />
d. close the Plexiglas door<br />
e. crank up the pressure to no more than 12,000 PSI. Allow the<br />
sample to sit in the press <strong>for</strong> a few minutes so that the heat will<br />
be dissipated and then gradually release the pressure.<br />
Upper Plate <strong>of</strong><br />
Hydraulic Press<br />
(bottom view)<br />
Al Plate<br />
Sample<br />
Press<br />
Bottom Plate<br />
<strong>of</strong> Hydraulic<br />
Press<br />
(side view)<br />
You can see that, if the<br />
sample press is not placed<br />
properly in the hydraulic<br />
press, on applying pressure,<br />
it (or pieces <strong>of</strong> it) could fly<br />
out at tremendous speed and<br />
could go right through the<br />
Plexiglas door which is really<br />
only a first-line protection.<br />
This has happened at other<br />
laboratories<br />
137
Detection and Removal <strong>of</strong> Organic Peroxides<br />
When working with a great variety <strong>of</strong> organic chemicals in research laboratories, you may<br />
encounter bottles <strong>of</strong> older organic ethers or other organic liquids which are capable <strong>of</strong> autooxidation and<br />
subsequent <strong>for</strong>mation <strong>of</strong> explosive peroxides, especially those which have undergone extensive exposure to<br />
air. These are one <strong>of</strong> the worst dangers you may face in such laboratories.<br />
You should be aware <strong>of</strong> which chemicals can conceivably <strong>for</strong>m peroxides, how to chemically test<br />
<strong>for</strong> the presence <strong>of</strong> peroxides, and how to destroy the peroxides within the organic liquid (if the content <strong>of</strong><br />
peroxides is not too high) so that you may still make use <strong>of</strong> the liquid compound.<br />
Please read sections concerning peroxides, pages 54-56, pages 99-101, and 162-163 <strong>of</strong> Prudent<br />
Practices, 2nd Edition <strong>for</strong> specific in<strong>for</strong>mation concerning the above points.<br />
In particular, it shall be standard procedure <strong>for</strong> graduate students working in research laboratories<br />
to search through their labs once a year <strong>for</strong> all chemicals in table 3.13 on page 56 <strong>of</strong> Prudent Practices, 2nd<br />
Edition, and consult with their research advisors as to the condition and age <strong>of</strong> containers <strong>of</strong> such chemicals<br />
and decide whether they should be tested <strong>for</strong> peroxide content via the methods listed on page 100 <strong>of</strong><br />
Prudent Practices, 2nd Edition. The first test mentioned will only indicate peroxides <strong>of</strong> chemical structure<br />
ROOH (R=alkyl). Dialkyl peroxides (ROOR) can be detected with the 2nd method, which employs a 10%<br />
aqueous solution <strong>of</strong> potassium iodide with a starch indicator solution.<br />
Generally, the best method is the last listed, i.e., peroxide test strip paper (EM Quant Test Strips,<br />
catalog #TM-1162, <strong>for</strong> 0.5 to 25 ppm peroxide content detection, and catalog #TM-27173, <strong>for</strong> 0 to 100<br />
ppm peroxide content detection, Lab Safety Supply, Inc., phone #1-800-356-0783).<br />
“Instructions <strong>for</strong> <strong>Use</strong>”<br />
[from Peroxide Test instruction booklet, Merckoquant 10011, E. Merck Co.,<br />
64271 Darmstadt, Germany, phone # (06151)720.]<br />
“Aqueous Solutions:<br />
1. Remove 1 test strip and immediately reclose the tube.<br />
2. Dip the test strip into the solution to be tested <strong>for</strong> 1 sec, such that the<br />
reaction zone is completely wetted (a small square area on the end <strong>of</strong> the<br />
strip, clearly visible).<br />
3. Remove the test strip, shake <strong>of</strong>f excess liquid and compare the reaction zone<br />
with the color scale after 15 sec.<br />
“Organic <strong>Solvent</strong>s (volatile ethers)<br />
1. Remove 1 test strip and immediately reclose the tube.<br />
2. Dip the test strip into the solvent to be tested <strong>for</strong> 1 sec, such that the reaction<br />
zone is completely wetted.<br />
3. Move the test strip slightly to and fro <strong>for</strong> 3-30 sec until the solvent has<br />
evaporated from the reaction zone, then<br />
a) dip into distilled water <strong>for</strong> 1 sec, shake <strong>of</strong>f excess water<br />
or,<br />
b) breathe on it 4 times each <strong>for</strong> 3-5 sec.<br />
4. After 15 sec, compare the reaction zone with the color scale.”<br />
138
At the present time, test strips <strong>for</strong> general use are kept in the small portable refrigerator kept in the<br />
back <strong>of</strong> undergrad lab room #101. Newly purchased tubes <strong>of</strong> these test strip papers should be stored in a<br />
refrigerator, but see the enclosed instruction sheet <strong>for</strong> storage <strong>of</strong> opened containers.<br />
Methods <strong>for</strong> destruction <strong>of</strong> peroxides can be found in the following references:<br />
Gordon A. J. and Ford, R. A. The Chemist’s Companion. New York: John Wiley and Sons,<br />
1972, page 437<br />
Perrin, D.D. and Armarego, W.L.F. Purification <strong>of</strong> Laboratory Chemicals, 3rd Edition. Ox<strong>for</strong>d:<br />
Butterworth-Heinemann Ltd., 1994.<br />
Jackson, H.L. et al., J. Chem. Educ., 47 (1970), page A175.<br />
When opening containers <strong>of</strong> Ethyl ether, tetrahydr<strong>of</strong>uran, or 1,4-dioxane in the solvent room #20,<br />
which are usually purchased in large 5 gallon (or 20 liter) metal containers, please label them with the date<br />
upon which they are first opened.<br />
You should make an attempt to label all chemicals in your laboratory which could conceivably<br />
<strong>for</strong>m peroxides with the opening date. Please see the above mentioned table 3.13 <strong>for</strong> the list <strong>of</strong> such<br />
chemicals.<br />
When bottles are found to actually contain levels <strong>of</strong> peroxides above the 25 ppm concentration<br />
range, you should not, <strong>of</strong> course, use it. You may remove the peroxides via one <strong>of</strong> the above referenced<br />
purification methods (with your research advisor’s guidance) or <strong>care</strong>fully destroy them (again, following<br />
specific instructions) or take them, properly labeled, to the waste holding area in room #20 <strong>for</strong> removal by<br />
the Chemical Waste Company. Even containers with less than 25 ppm peroxide content should not be<br />
handled or used without direct supervision from your research advisor. Obtain his/her judgment as to<br />
whether it is best to remove the peroxides or simply have them taken out by the waste company.<br />
GENERAL METHOD FOR DESTRUCTION OF PEROXIDES WITHIN AN ORGANIC LIQUID<br />
Gently open the cap <strong>of</strong> the bottle and pour the organic liquid into a larger container, such as<br />
a beaker (preferably a large 4 liter polyethylene beaker, found in the general chemistry prep room)<br />
or a larger polyethylene pan. If the organic liquid is soluble or miscible in water, dilute it with<br />
roughly the same volume <strong>of</strong> water. Slowly, with stirring, add a dilute solution <strong>of</strong> sodium bisulfite and<br />
stir <strong>for</strong> about 20 minutes. Then test again <strong>for</strong> destruction <strong>of</strong> peroxides with test strips.<br />
If the liquid is not soluble in water (such as ethyl ether) simply add a smaller volume <strong>of</strong><br />
aqueous sodium bisulfite to the organic liquid in a beaker and stir longer. <strong>Use</strong> a magnetic stirrer.<br />
Again, test the organic layer <strong>for</strong> peroxides. Separate the layers in a separatory funnel and reuse the<br />
organic liquid or bottle it up <strong>for</strong> disposal.<br />
Washing with dilute sodium bisulfite is generally the best way to remove peroxides. You will<br />
find sodium bisulfite in the organic chem. prep room (room #103) if you need it (see reference<br />
Jackson, H.L. et al., J. Chem. Educ., 47 (1970), page A175).<br />
139
5. Laboratory Specific SOPs<br />
<strong>Guidelines</strong> <strong>for</strong> <strong>care</strong> & <strong>Use</strong> <strong>of</strong> <strong>Dry</strong> <strong>Solvent</strong> <strong>Stills</strong> [<strong>Example</strong>]<br />
(Procedure <strong>for</strong>merly used in Dr. Davies’ Lab, written by Nick Huby, grad student)<br />
It is my hope that by requiring each person in the lab to be personally responsible <strong>for</strong> the upkeep <strong>of</strong><br />
the solvent stills the burden that ef<strong>for</strong>t this entails will be equally shared throughout the lab community.<br />
Somewhat optimistically I also hope that this will also engender a greater sense <strong>of</strong> responsibility by people<br />
at all times when using these pieces <strong>of</strong> communal apparatus.<br />
I have decided quite arbitrarily and <strong>of</strong> my accord that each person's period <strong>of</strong> responsibility will<br />
run from twelve noon Wednesday through to twelve noon the following Wednesday. During this time it is<br />
their responsibility to:<br />
i) ensure that the stills are being used in a responsible manner<br />
ii) ensure that the stills do not get dangerously low, i.e. they are filled up as required<br />
iii) ensure that there is an adequate supply <strong>of</strong> pre-dried solvent available to fill the stills with when<br />
required<br />
iv) ensure that the pre-dried solvent bottles contain an adequate amount <strong>of</strong> sodium ribbon<br />
v) ensure that the stills are kept in a usable state, i.e. diethyl ether, tetrahydr<strong>of</strong>uran, and hexane<br />
stills retain the blue color <strong>of</strong> sodium benzophenone ketyl<br />
vi) ensure that water tubing to condensers and argon tubing does not leak<br />
vii) ensure that argon cylinder is not empty<br />
viii) ensure that there is mineral oil in both bubblers<br />
Their period <strong>of</strong> responsibility <strong>for</strong> a still will be extended, as necessary, until that still is in a usable<br />
condition.<br />
Ether<br />
Diethylether <strong>for</strong> use in the still is pre-dried over sodium ribbon and is kept in a bottle in the solvent<br />
cupboard under the oven. Only fill this bottle with anhydrous ether, since anesthesia and<br />
chromatography/extraction grade ether both contain ethanol which reacts with sodium. Sodium ribbon is<br />
used as it has a large surface-to-volume ratio and it can be added directly to the solvent be<strong>for</strong>e the sodium<br />
surface can be tarnished by atmospheric moisture. It will at times be necessary to add further sodium ribbon<br />
to the bottle as old sodium ribbon is consumed. If the build up <strong>of</strong> junk in the bottles becomes too great<br />
most <strong>of</strong> the ether will have to be decanted <strong>of</strong>f, the bottle cleaned, and fresh sodium added to the ether which<br />
was decanted <strong>of</strong>f (follow instructions given <strong>for</strong> starting still from scratch.)<br />
Once pre-dried the ether can be added directly to the ether still. The still also contains sodium<br />
ribbon, the blue color is due to sodium benzophenone ketyl. Provided that the ether is dry it is only<br />
necessary to add a spatula or so <strong>of</strong> benzophenone to obtain this blue color.<br />
140
The oxidation potential <strong>of</strong> sodium is such that it can reduce water and liberate hydrogen gas<br />
concomitantly <strong>for</strong>ming sodium hydroxide. In the presence <strong>of</strong> alcohols the corresponding sodium alkoxide is<br />
<strong>for</strong>med. In the absence <strong>of</strong> water and alcohols (the most likely contaminants) sodium metal can donate an<br />
electron to the carbonyl group <strong>of</strong> benzophenone to <strong>for</strong>m the resonance stabilized ketyl radical.<br />
Ketyl radical is a very sensitive indicator <strong>for</strong> traces <strong>of</strong> moisture and oxygen(a diradical in the<br />
ground state) and the blue color will occasionally be lost during the normal usage <strong>of</strong> the still due to<br />
consumption <strong>of</strong> benzophenone ketyl by the above contaminants. The blue color can be returned in one <strong>of</strong><br />
the following ways:<br />
i) addition <strong>of</strong> further benzophenone and continued refluxing until dry.<br />
ii) crushing the sodium with a glass rod to expose a clean, reactive surface.<br />
iii) starting the still up from scratch. This will periodically occur when the amount <strong>of</strong> reduction<br />
products in the distillation flask build up beyond a certain level or if some idiot pours ether in the<br />
still.<br />
To start the still up from scratch<br />
First destroy any remaining sodium in the flask by slow addition <strong>of</strong> ethanol to the residue<br />
remaining in the flask. This is best carried out in a fume hood as hydrogen will evolve, the flask will grow<br />
warm and ether may be boiled <strong>of</strong>f. the reaction may be slowed by dilution with hexane. Once rapid<br />
evolution <strong>of</strong> hydrogen has ceased cautiously add water to make certain that all the sodium has been<br />
destroyed. Clean out and dry the flask. Refill the flask with pre-dried ether and then add sodium ribbon.<br />
Reflux the ether <strong>for</strong> several hours to make sure it is thoroughly dry be<strong>for</strong>e adding benzophenone.<br />
THF<br />
Instructions <strong>for</strong> the use <strong>of</strong> the THF are still the same as <strong>for</strong> the ether still except that the pre-dried<br />
THF bottle (kept in the solvent cupboard under the oven) may be filled with regular grade solvent from the<br />
blue Fisher can in the solvent room.<br />
Hexane<br />
As with the ether and THF, hexane is dried over and distilled from sodium using benzophenone as<br />
its indicator. Because <strong>of</strong> the low solubility <strong>of</strong> benzophenone in this solvent it is necessary to add<br />
approximately ten milliliters <strong>of</strong> dry triglyme (a high boiling point poly-ether) as a co-solvent so that the<br />
strong color reaction is observed. The blue color <strong>of</strong> the ketyl radical may at times be lost when the still is<br />
left to stand at room temperature because <strong>of</strong> this solubility problem but the color should return upon<br />
refluxing <strong>for</strong> a short while.<br />
Hexane does not absorb a lot <strong>of</strong> water and the regular grade <strong>of</strong> hexane found in the blue cans in the<br />
solvent room can be used to top up the pre-dried solvent bottle.<br />
Dichloromethane<br />
Halogenated solvents should never be dried over sodium. This could cause the <strong>for</strong>mation <strong>of</strong><br />
carbenes.<br />
Dichloromethane is dried by distillation from calcium hydride (kept in a desiccator above the<br />
balances.) There is no need to pre-dry dichloromethane <strong>for</strong> use in the still, so the still may be topped up<br />
with solvent directly from the can. Never use sodium metal as a drying reagent <strong>for</strong> Halogenated solvent<br />
(Carbenes are <strong>for</strong>med).<br />
Sodium Ribbon<br />
As noted be<strong>for</strong>e, sodium ribbon is used to dry ether, THF, and hexane because <strong>of</strong> its large surfaceto-volume<br />
ratio and the high reactivity <strong>of</strong> the fresh sodium face which is exposed. Sodium ribbon is <strong>for</strong>med<br />
by use <strong>of</strong> a sodium press (kept in the bottom corner cupboard under the stills.)<br />
Secure the body <strong>of</strong> the press assembly to the edge <strong>of</strong> a work top with two clamps provided. The<br />
movable barrel <strong>of</strong> the die screws on to the notched vertical bar in the press assembly and is moved up and<br />
down by means <strong>of</strong> the lever at the right hand side.<br />
141
Fill the body <strong>of</strong> the die with lumps <strong>of</strong> cut sodium. Sodium is a s<strong>of</strong>t metal and can be easily cut<br />
with a sharp knife. This is best carried out while holding the lump <strong>of</strong> sodium with a pair <strong>of</strong> tweezers under<br />
hexane (the hexane serves to wash <strong>of</strong>f the mineral oil in which the sodium is stored and prevent the sodium<br />
from reacting with the atmospheric moisture.) Sodium should not be handled with your bare hands as it will<br />
react with moisture in your skin to <strong>for</strong>m sodium hydroxide. That slimy feeling is your skin getting turned<br />
into soap!<br />
Place the die onto the plat<strong>for</strong>m <strong>of</strong> the press assembly with the rounded side facing outwards.<br />
Rotate the lever until sodium ribbon is <strong>for</strong>ced from the slit at the bottom <strong>of</strong> the die. This requires ef<strong>for</strong>t!<br />
Have someone standing ready so that the sodium is squeezed directly into the bottle or flask and a minimum<br />
amount <strong>of</strong> reaction occurs with atmospheric moisture. Break the sodium ribbon <strong>of</strong>f with a pair <strong>of</strong> tweezers<br />
and push it below the surface <strong>of</strong> the solvent to be dried.<br />
To remove the barrel from the die body it may be necessary to unscrew the two parts from the<br />
notched vertical bar, placing the barrel and die so that the lower collar is below the level <strong>of</strong> the plat<strong>for</strong>m and<br />
then screwing the barrel onto the notched vertical bar with the lever.<br />
This will have to be repeated three or four times to obtain sufficient sodium ribbon <strong>for</strong> a still. Two<br />
or three repetitions should be sufficient <strong>for</strong> a pre-dried solvent bottle.<br />
After using this piece <strong>of</strong> apparatus fragments <strong>of</strong> sodium metal left in contact with the die and in the<br />
hexane used <strong>for</strong> cutting up lumps <strong>of</strong> sodium may be cleaned and dried in the oven.<br />
Addition <strong>of</strong> sodium to wet solvents will result in the evolution <strong>of</strong> hydrogen. It is prudent not to<br />
tightly stopper a container until rapid hydrogen evolution has ceased to avoid a pressure build up. It is<br />
probably best to leave pre-dried solvent bottles standing in a fume hood overnight first, then break up the<br />
sodium ribbon with a glass rod be<strong>for</strong>e returning the solvent bottle to storage.<br />
142
Standard Operating procedure <strong>for</strong> use <strong>of</strong> the Bomb Calorimeter in the Physical<br />
Chemistry Teaching Laboratory, written by Jason Weibel, graduate student.<br />
The bomb calorimeter is used in the determination <strong>of</strong> the enthalpy <strong>of</strong> combustion <strong>of</strong> a given<br />
sample. Although the samples and equipment used in the experiment are relatively safe and fool-pro<strong>of</strong>, <strong>care</strong><br />
must be taken and, as always, some common sense used. Consult the physical chemistry lab TA‟s manual<br />
<strong>for</strong> in<strong>for</strong>mation about the specific experiment run during the course <strong>of</strong> the semester.<br />
Experimental Setup<br />
1) Connect the equipment required <strong>for</strong> the experiment as shown in the physical chemistry lab TA‟s<br />
manual. Consult the sample containers <strong>for</strong> any specific precautions or concerns in the use <strong>of</strong> the<br />
chemicals.<br />
2) The bomb calorimeter requires an atmosphere <strong>of</strong> oxygen gas surrounding the sample. Obtain a<br />
cylinder <strong>of</strong> the gas and connect to the system. Be sure to secure the gas cylinder to the lab bench<br />
or other immobile, stationary object be<strong>for</strong>e attempting to per<strong>for</strong>m any operations with the cylinder,<br />
including connecting it to the system. Consult the standard safety procedures <strong>for</strong> use <strong>of</strong> gas<br />
cylinders and specifically the in<strong>for</strong>mation concerning the use <strong>of</strong> oxygen cylinders. Also determine<br />
the type <strong>of</strong> regulator required and the <strong>care</strong> and handling <strong>of</strong> such be<strong>for</strong>e putting a regulator on the<br />
system.<br />
Experimental Procedure<br />
1) Make a pellet <strong>of</strong> the sample using the pellet press. Examine the sample container <strong>for</strong> specific<br />
in<strong>for</strong>mation about the chemicals.<br />
2) Place the pellet in the calorimeter and secure the top <strong>of</strong> the bomb. Take <strong>care</strong> to make sure that the<br />
bomb is properly threaded into its connection on the calorimeter.<br />
3) Flush the system with O2 gas. Make sure that the exhaust nozzle <strong>of</strong> the system is in a position to<br />
minimize the chance that anyone will be harmed by objects in or around the bomb calorimeter that<br />
may become dislodged while flushing the system. Close the exhaust nozzle and fill the sample to<br />
approximately 25 atmospheres, watching the pressure gauge on the calorimeter to make sure that<br />
the pressure does not become too high. After the system is brought to the correct pressure, close<br />
the connection to the oxygen cylinder and then open the exhaust nozzle. After the pressure in the<br />
bomb calorimeter returns to atmospheric, close the exhaust nozzle and repeat two more times.<br />
4) Combustion <strong>of</strong> the sample. After the final flushing <strong>of</strong> the sample close the exhaust nozzle and again fill<br />
the bomb calorimeter with oxygen to a pressure slightly greater than 25 atmospheres. MAKE<br />
SURE THAT THE CONNECTION TO THE OXYGEN GAS CYLINDER IS CLOSED AND<br />
PREPARE TO FIRE THE BOMB. If the pressure in the calorimeter is falling slightly, wait until<br />
the pressure is 25 atmospheres and then press the fire button on the calorimeter, if the pressure is<br />
steady simply press the fire button.<br />
5) After the temperature in the bomb has reached a steady value prepare to remove the top <strong>of</strong> the system.<br />
Open the exhaust nozzle <strong>of</strong> the system following the precautions listed in step 3. After the system<br />
has returned to atmospheric pressure unthread the top <strong>of</strong> the bomb and remove. Check <strong>for</strong><br />
anything that appears unusual and then remove the sample holder. The parts <strong>of</strong> the system may<br />
have become hot, so use caution in handing the components <strong>of</strong> the system. Clean the components<br />
<strong>of</strong> the system and repeat experiment as many times as is called <strong>for</strong>.<br />
143
In-house Monitoring <strong>of</strong> Research Laboratory Safety Conditions<br />
In an ef<strong>for</strong>t to encourage closer scrutiny <strong>of</strong> possible safety problems within each research<br />
laboratory, the Laboratory Manager is asking each research group to consider filling out the following two<br />
<strong>for</strong>ms weekly (or bi-weekly) and keep them recorded in a notebook or file close to your Chemical Hygiene<br />
Plan Manual.<br />
Once a month, the Laboratory Manager will check out each laboratory and <strong>of</strong>fer suggestions <strong>for</strong><br />
improvements. The Laboratory Manager will also check the above mentioned records.<br />
An additional <strong>for</strong>m <strong>for</strong> overnight reactions is meant <strong>for</strong> attachment on hoods next to reaction<br />
apparatus (not too close - otherwise they would burn up along with your ill-planned experiment!).<br />
Please note that additional plastic, wire, and metal hose clamps <strong>of</strong> various sizes are located in<br />
countertop drawers in the stockroom (#110) <strong>for</strong> tightening water hose connections on distillation apparatus.<br />
Also, the Laboratory Manager has ordered more miniature submersible pumps <strong>for</strong> each research laboratory,<br />
and has already distributed them. Please do not reflux overnight reactions with water faucet-condenser<br />
connections - use water bath pumps or recirculators as sources <strong>of</strong> water.<br />
Ace glass wire hose clamps are cheap and best <strong>for</strong> standard size hose connections to condenser<br />
apparatus. Order them from Ace Glass (catalog # 11145-20, tubing clamp, phone # 1-800-223-4524).<br />
Keep all or only a portion <strong>of</strong> the following procedures in your CHP, depending upon whether they<br />
are actually applicable to your laboratory setting. If some <strong>of</strong> the instruments or facilities listed in the nightly<br />
shutdown procedure are not present in your lab, discard these entries. If you would rather extend the time<br />
period <strong>for</strong> inspections or change the days, etc., just change the <strong>for</strong>ms via work processor and write your<br />
own. At the very least, please use the “overnight reaction in progress” <strong>for</strong>m with all indicated phone<br />
numbers <strong>for</strong> emergency contact.<br />
144
OVERNIGHT REACTION IN PROGRESS<br />
In case <strong>of</strong> malfunction, please contact:<br />
Graduate Student<br />
Phone Number<br />
Dr.<br />
Phone Number<br />
Actions to be take in case <strong>of</strong> malfunction:<br />
1. Turn <strong>of</strong>f the stirrer/hotplate<br />
2. Cut <strong>of</strong>f water faucet<br />
3. Call security in case <strong>of</strong> extensive damage (5911) or clear<br />
indications <strong>of</strong> problems with fire, flooding, electrical shortage, etc.<br />
4. Other<br />
145
WEEKLY CHECK LIST (DAYTIME HOURS)<br />
provided by Dr. Susan Jackels<br />
To be completed by last person to leave the laboratory each night (weekdays only). Put your initials<br />
in the appropriate space and add to notebook <strong>for</strong> record-keeping at the end <strong>of</strong> the week. You may<br />
also wish to add a few items <strong>of</strong> your own, like balances <strong>of</strong>f, lights out, oven doors closed and<br />
computers <strong>of</strong>f (especially if located next to a water faucet.<br />
Week <strong>of</strong>: Monday Tuesday Wednesday Thursday Friday<br />
Water<br />
faucets<br />
Off ?<br />
Stirrer/Hot<br />
Plate<br />
Distillation<br />
Apparatus<br />
Water<br />
Pumps<br />
Hood<br />
Sashes<br />
Rotary<br />
Evaporator<br />
Vacuum<br />
Pumps<br />
Gas/Air<br />
Jets<br />
Off ?<br />
Heat and<br />
water <strong>of</strong>f ?<br />
Off ?<br />
Closed ?<br />
Water<br />
<strong>of</strong>f ?<br />
Off ?<br />
Closed ?<br />
146
(NIGHTS AND WEEKENDS)<br />
provided by Susan Jackels<br />
Indicate the general purpose <strong>of</strong> your lab entry in comments section (study, monitor overnight<br />
reaction, lab cleanup, use NMR, GC, etc.). Indicate general state <strong>of</strong> lab in Misc. section (OK or list<br />
specific safety problems, instrument failures, difficulties with service facilities, etc.<br />
Date/Initials Time In Time Out Comments Misc. (ok?)<br />
147
Insert: "Technical In<strong>for</strong>mation Bulletin #AL-134 Handling Air-Sensitive Reagents," Aldrich Chemical<br />
Company, 1001 West Saint Paul Ave., Milwaukee, Wisconsin 53233, phone # 1-800-558-9160.<br />
https://www.sigma-aldrich.com/aldrich/bulletin/al_techbull_al134.pdf<br />
Insert: "Technical Bulletin AL-164, Handling Pyrophoric Reagents" Aldrich Chemical Company, 1001<br />
West Saint Paul Ave., Milwaukee, Wisconsin 53233, phone # 1-800-558-9160.<br />
https://www.sigma-aldrich.com/aldrich/bulletin/al_techbull_al164.pdf<br />
Insert: "Technical In<strong>for</strong>mation Bulletin AL-139, Kugelrogr Apparatus" Aldrich Chemical Company, 1001<br />
West Saint Paul Ave., Milwaukee, Wisconsin 53233, phone # 1-800-558-9160. [located in the stockroom<br />
hardcopy <strong>of</strong> the CHP, room # 110]<br />
Acronyms <strong>for</strong> shelf chemical storage codes, Dr. Bierbach’s Lab room # 107<br />
Key <strong>for</strong> Chemical Inventory‟s Location Column<br />
Symbol Location<br />
AA Amino Acids<br />
CS Center Shelf<br />
D1 Desicator Chemicals<br />
FR Refrigerator<br />
HS Halogenated <strong>Solvent</strong>s<br />
MA Mineral Acids/ Thiols<br />
MB Hydroxides/Oxides/Ammonia<br />
MO Miscellaneous Organic Salts<br />
MS Metal Salts<br />
NS N/S Heterocyclics<br />
OA Organic Acids<br />
OB Organic Bases<br />
OS Organic <strong>Solvent</strong>s<br />
PM Precious Metals<br />
QS Quarternary Salts<br />
TOX Toxic/Carcinogens<br />
VA Volatile Amines<br />
In<strong>for</strong>mation Regarding Hydr<strong>of</strong>luoric acid burn treatment, meant mainly <strong>for</strong> Dr, Ron N<strong>of</strong>tle’s<br />
Research Lab in room 117 [hardcopies located in the stockroom hardcopy <strong>of</strong> the CHP, room # 110,<br />
and in Dr. Ron N<strong>of</strong>tle’s Lab room # 117]:<br />
Links <strong>for</strong> treatment <strong>of</strong> Hydr<strong>of</strong>luoric acid burns:<br />
http://membership.acs.org/F/FLUO/hfmedbook.pdf<br />
http://www.airproducts.com/Responsibility/EHS/ProductSafety/ProductSafetyIn<strong>for</strong>mation/Safetygrams/safe<br />
tygram29.htm<br />
http://www.calgonate.com/<br />
148
IV. Training<br />
149
A. Introduction to Training<br />
Students receive safety training <strong>for</strong> each laboratory class taken in the chemistry department. This<br />
applies to all students, including undergraduate, graduate students, and post-Doctorates. As the<br />
undergraduate proceeds through more advanced lab course, he/she will be exposed gradually to more<br />
in<strong>for</strong>mative safety instruction. The bulk <strong>of</strong> such instruction takes place in the freshman and sophomore<br />
years, in Freshman Chemistry Labs, and Organic Chemistry Labs, a total <strong>of</strong> four consecutive semesters <strong>of</strong><br />
direct audio-visual, computer-assisted, and personal instruction. Higher division undergraduate labs receive<br />
printed in<strong>for</strong>mation rein<strong>for</strong>cing previous instruction and encounter more safety rules <strong>for</strong> more complicated<br />
experimental methods directly from lab instructors and chemical literature, texts, etc.<br />
One hardcopy <strong>of</strong> the Chemical Hygiene Plan (CHP) <strong>for</strong> all Laboratories is kept in the stockroom,<br />
room 110, Salem Hall. In addition to the safety text consisting <strong>of</strong> the departmental CHP, it includes the<br />
following description <strong>of</strong> in<strong>for</strong>mation presented to all undergraduate students:<br />
Graduate students and post-doctorates receive much more printed instruction and printed specific<br />
Standard Operating Procedures regarding hazardous chemicals encountered in research labs. Teaching<br />
assistants are generally beginning graduate students in the department and are expected to participate in<br />
beginning undergraduate laboratory safety instruction, since they are expected to guide undergraduates<br />
directly in implementation <strong>of</strong> lab safety rules.<br />
The undergraduate training in<strong>for</strong>mation in this section should be read by graduate students as well,<br />
since many <strong>of</strong> them will act as Teaching Assistants sooner or later. Just skim through the in<strong>for</strong>mation which<br />
does not apply to your T.A. duties.<br />
Summer Session Chemistry Department Research Undergraduates working with chemicals are also<br />
required to undergo safety training, in May or June <strong>of</strong> each year. They will read the Bowman-Gray School<br />
<strong>of</strong> Medicine‟s “The Health Hazards <strong>of</strong> Some Common Chemicals” and “Procedures <strong>for</strong> Handling<br />
Hazardous Chemical Waste” in this manual and read and sign the “Basic Safety Rules <strong>for</strong> All<br />
Undergraduate Laboratories” and view the Safety film seen by research graduate students. Bowman Gray<br />
School <strong>of</strong> Medicine’s chapter on “The Health Hazards <strong>of</strong> Some Common Chemicals” originates from their<br />
Chemical Waste Disposal: Policies and Procedures manual, 1985, pages III 2-6, and is meant not only as<br />
instruction in the specific chemical hazards <strong>of</strong> the chemicals all graduate students and all undergraduate<br />
students work with in our Labs, but also as instruction in hazards encountered in working with hazardous<br />
chemical waste.<br />
150
B. Chemical Hygiene Plan (CHP) <strong>for</strong> Freshman Chemistry Labs<br />
First semester Students <strong>of</strong> Freshman Chemistry Lab 111L receive the following audio-visual and<br />
printed in<strong>for</strong>mation, in addition to safety discussions from the departmental laboratory manager and<br />
instructors:<br />
� Video Audio-Visual Program from American Chemical Society, “Starting With Safety: An<br />
Introduction <strong>for</strong> the Academic Chemistry Laboratory”, covering the following topics;<br />
a) Handling Chemicals Safely<br />
b) Bunsen Burners and Glassware Safety<br />
c) Thermometer Safety<br />
d) Glass Tubing Safety<br />
e) Centrifuge Safety<br />
f) Dressing <strong>for</strong> Safety<br />
g) Behavior in the Laboratory<br />
h) Emergency Equipment<br />
A copy <strong>of</strong> the manual <strong>of</strong> the text <strong>of</strong> this film is kept near the Undergraduate Laboratory CHP in the<br />
stockroom, room #110.<br />
� A Chemistry Department Emergency In<strong>for</strong>mation sheet with all emergency phone numbers needed by<br />
injured students, reproduced on page 6 <strong>of</strong> this manual. This sheet is posted near all laboratory phones<br />
in the building, including the stockroom emergency phone.<br />
� Instructor‟s hand-out in<strong>for</strong>mation on laboratory check-in, which includes remarks concerning the<br />
Additional Safety Sheet (see next page), which is also handed out to each student. This sheet, titled<br />
“Additional Safety In<strong>for</strong>mation, Freshman Chemistry Labs”, includes a brief introduction to National<br />
Fire Protection Agency (NFPA) and HMIS symbols, color codes, and hazard ratings, which appear in<br />
many manufacturers‟ labels on chemical containers. Material Safety Data Sheets are also introduced.<br />
When the audio-visual presentation and discussions are finished, the students must all sign the Wake Forest<br />
University Hazard Communication Training Log <strong>for</strong>m. Throughout the semester, students are required to<br />
wear safety glasses/goggles/or side shields and obtain gloves from the stockroom window when hazardous<br />
chemicals are used <strong>for</strong> a particular experiment.<br />
Chemical preparation personnel (usually an assigned graduate student) <strong>for</strong> Freshman Chemistry<br />
Labs must follow the same safety procedures listed above, and are to regard the General Chemistry CHP as<br />
their own CHP <strong>for</strong> prep work done in room #103. In addition, they will have read the Departmental<br />
Chemical Waste manual and will prepare chemical waste containers <strong>for</strong> the freshman labs. During the<br />
safety film students are told that their teacher (or graduate student teaching assistant) will be handling the<br />
chemical waste generated in these labs.<br />
151
1. Additional Safety In<strong>for</strong>mation, Chemistry Lab 108L and 111L<br />
1. Please note that two first aid kits are located in the chemistry stockroom, room # 110. For minor<br />
emergencies (cuts, burns), please notify your TA or instructor and call Student Health Services during<br />
daylight hours and University Security at night. For more serious injuries (breathing difficulties, severe<br />
lacerations, broken bones, etc.) call 911. Phones <strong>for</strong> emergency use are located in the chemistry<br />
stockroom (#110). All emergency phone numbers are posted on the wall next to the phone. TAKE<br />
SPECIAL NOTE OF THE POISON CONTROL CENTER PHONE NUMBER LISTED AT THE<br />
BOTTOM OF THE EMERGENCY INFORMATION PHONE # SHEET. Call this number if you<br />
ingest or are otherwise harmed by a chemical. Be sure to tell the Poison Control Center operator which<br />
chemical has affected you, or they will not be able to help. This is a very good source <strong>of</strong> in<strong>for</strong>mation.<br />
They can fax the in<strong>for</strong>mation to you <strong>for</strong> physician use at the Chemistry departmental fax #, 336-758-<br />
4656.<br />
2. An emergency oxygen breathing device is located in the stockroom (room #110).<br />
3. Take the time to find safety equipment located in the hallway adjacent to your assigned lab room,<br />
including fire blankets and dry powder fire extinguishers <strong>for</strong> wood or paper fires. The CO2 (carbon<br />
dioxide) fire extinguishers in your lab room work best <strong>for</strong> electrical and organic chemical solvent fires.<br />
When you must use the extinguishers, you will first have to pull the retaining ring out <strong>of</strong> the<br />
extinguisher handle by TWISTING THE PIN LATERALLY TO BREAK THE PLASTIC TIE and<br />
then pulling out the pen, away from the cylinder.<br />
4. Many chemicals used in the lab must be collected in proper containers <strong>for</strong> waste disposal. You will<br />
receive special instructions about disposing <strong>of</strong> any unusually dangerous chemicals. Otherwise, follow<br />
the instructions listed in your lab texts and manuals, or those given by your Teaching Assistant.<br />
5. Material Safety Data Sheets (MSDS) <strong>for</strong> each and every chemical you will encounter in this course are<br />
located in the Chemistry Stockroom (room #110) and are available <strong>for</strong> you anytime you wish to obtain<br />
in<strong>for</strong>mation regarding health hazards encountered in working with the chemical. Read both MSDS<br />
explanatory wall charts located in the hallway between rooms 101 and 105. The Chemical<br />
Hygiene Plan and Safety Manual <strong>for</strong> this course is located in the Chemistry Stockroom (room #110)<br />
next to the MSDS sheet collection.<br />
6. Read the third wall chart located in the hallway between rooms 101 and 105, explaining the<br />
multicolored Hazard Material Identification System (HMIS) labels and the National Fire<br />
Protection Association (NFPA) system labels <strong>for</strong> rating chemical hazards. Some chemical<br />
companies print these hazard labels on their chemical containers. You will encounter some in your lab<br />
and OSHA requires that you be familiar with the numerical / color-coded hazard ratings. Each <strong>of</strong> these<br />
three colored, hazard category fields <strong>for</strong> a chemical (toxicity, flammability, and reactivity) receives a<br />
numerical rating from 0 to 4, with 0 being least dangerous and 4 meaning most dangerous.<br />
7. When you go upstairs to the lab, make certain you have all the equipment listed on your check-in sheet,<br />
which will be located on your lab bench along with a lab student identification card. Discard the<br />
check-in sheet when you are finished with it. Print your name on top <strong>of</strong> the lab card, which will also be<br />
used to record the glassware you break throughout the semester, and give it to the stockroom clerk.<br />
Obtain safety glasses from the stockroom window. We have one style <strong>for</strong> people with normal<br />
vision and another “oversized” style to fit over prescription eyeglasses. The safety glasses will be<br />
your personal property <strong>for</strong> the rest <strong>of</strong> the semester, not to be shared with students in other lab sections.<br />
Don‟t leave them in your locker drawer. Take them home and bring them to each Lab session. Please<br />
return them to the stockroom at the end <strong>of</strong> the semester.<br />
152
2. HMIS / NFPA Chemical Hazard Ratings on Departmental MSDS Sheets<br />
Although the OSHA Laboratory Standard is the particular law applicable to an academic<br />
laboratory setting, it should also include the requirements <strong>for</strong> hazardous chemical assessment contained in<br />
the previous standard, the Hazard Communication Standard.<br />
“....Chemical manufacturers and importers shall evaluate chemicals produced in their workplace<br />
or imported by them to determine if they are hazardous. Employers are not required to evaluate<br />
chemicals unless they choose not to rely on the evaluation per<strong>for</strong>med by the chemical<br />
manufacturer or importer <strong>for</strong> the chemical to satisfy this requirement.”<br />
“Chemical manufacturers, importers, or employers evaluating chemicals shall describe in<br />
writing the procedures they use to determine the hazards <strong>of</strong> the chemical they evaluate. The<br />
written procedures are to be made available, upon request, to employees, their designated<br />
representatives, the Assistant Secretary and the Director. The written description may be<br />
incorporated into the written hazard communication program....”<br />
“The hazard determination requirement <strong>of</strong> this standard is per<strong>for</strong>mance-oriented. Chemical<br />
manufacturers, importers, and employers evaluating chemicals are not required to follow any<br />
specific methods <strong>for</strong> determining hazards, but they must be able to demonstrate that they have<br />
adequately ascertained the hazards <strong>of</strong> the chemicals produced or imported in accordance with the<br />
criteria set <strong>for</strong>th....”<br />
“The standard’s design is simple. Chemical manufacturers and importers must evaluate the<br />
hazards <strong>of</strong> the chemicals they produce or import. Using that in<strong>for</strong>mation, they must then prepare<br />
labels <strong>for</strong> containers, and more detailed technical bulletins called material safety data sheets<br />
(MSDS).<br />
Chemical manufacturers, importers, and distributors <strong>of</strong> hazardous chemicals are all<br />
required to provide the appropriated labels and [MSDS] to the employers to which they ship the<br />
chemicals. The in<strong>for</strong>mation is to be provided automatically. Every container <strong>of</strong> hazardous<br />
chemicals you receive must be labeled, tagged, or marked with the required in<strong>for</strong>mation. Your<br />
suppliers must also send you a properly completed....MSDS....at the time <strong>of</strong> the first shipment <strong>of</strong><br />
the chemical, and with the next shipment after the MSDS is updated with new and significant<br />
in<strong>for</strong>mation about the hazards.<br />
You can rely on the in<strong>for</strong>mation received from your suppliers. You have no independent<br />
duty to analyze the chemical or evaluate the hazards <strong>of</strong> it.”<br />
(29 CFR Chpt. XVII (7-1-95 Edition), 1910.1200 and Appendices C and E).<br />
OSHA generally endorses a universal method <strong>of</strong> hazard assessment originated by the National Paint and<br />
Coatings Association.<br />
This department rates all newly received chemicals with the National Paint and Coatings<br />
Association‟s Hazardous Materials Identification System (HMIS). The laboratory manager has<br />
determined that this practice serves as a convenient system <strong>for</strong> listing individual “particularly<br />
hazardous substances” (that is, carcinogens/mutagens/teratogens/acutely toxic compounds). The<br />
HMIS system is similar in most respects to the National Fire Protection Association system (NFPA). The<br />
NFPA system lists various hazards which are included in the HMIS numerical classification already. See<br />
page 49 <strong>of</strong> Prudent Practices, 2nd edition. A commercial HMIS “Implementation Manual” is also kept in<br />
the Chemistry Department stockroom, room # 110. Both systems serve as a nationally recognized method<br />
<strong>of</strong> rating hazards. All lab chemical suppliers and manufacturers publish Material Safety Data Sheets<br />
(MSDS) <strong>for</strong> chemicals they sell and many supply HMIS / NFPA ratings either on the MSDS or the chemical<br />
bottle label.<br />
This department maintains a set <strong>of</strong> complete MSDS sheets in the stockroom, room # 110, with<br />
HMIS / NFPA ratings printed in the upper right-hand margin on the first page <strong>of</strong> each sheet set. They are<br />
153
ated by stockroom personnel and based on in<strong>for</strong>mation stated in the MSDS sheets. The rating system is<br />
explained below. Chemical manufacturers are legally responsible <strong>for</strong> reliability <strong>of</strong> in<strong>for</strong>mation supplied on<br />
MSDS sheets. When HMIS ratings are not supplied by them, this department will supply them by criteria<br />
listed on the next few pages. SINCE AN ACADEMIC DEPARTMENT LACKS INDUSTRIAL HAZARD<br />
ASSESSMENT CAPABILITY, WAKE FOREST UNIVERSITY CANNOT IN ANY WAY BE HELD<br />
LIABLE FOR THE ACCURACY OF DEPARTMENTALLY SUPPLIED HMIS RATINGS.<br />
Summaries <strong>of</strong> the HMIS / NFPA systems and MSDS sheets in wall chart <strong>for</strong>m are kept in the<br />
undergraduate laboratory hallway bulletin boards, located near the stockroom, room # 110. You are<br />
required to first consult this manual, and read the wall charts <strong>for</strong> basic required introductory in<strong>for</strong>mation. If<br />
you need further elaboration, then view the departmental video entitled “Hazardous Materials<br />
Communication Program, Bowman Gray School <strong>of</strong> Medicine”, kept by the laboratory manager. Also, the<br />
National Paint and Coatings Association Implementation Manual is kept with the laboratory manager <strong>for</strong><br />
your reference if requested.<br />
The ratings are also listed in the inventory <strong>of</strong> all MSDS sheets <strong>for</strong> Salem Hall and <strong>for</strong> each<br />
chemical in each research laboratory.<br />
Please consult the MSDS word dictionary in the training section <strong>of</strong> this manual <strong>for</strong> explanations <strong>of</strong><br />
rating terminology. Note, in particular, that LD subscript 50 refers to lethal dose <strong>of</strong> 50% <strong>of</strong> the population<br />
<strong>of</strong> tested animals. Nearly all <strong>of</strong> the toxicity ratings are based on animal data.<br />
3. HMIS and MSDS Clarifications<br />
Clarification <strong>of</strong> Laboratory Manager‟s reasons <strong>for</strong> continuing to maintain paper copies <strong>of</strong> MSDS, updating<br />
inventory <strong>of</strong> all chemicals within the department, and use <strong>of</strong> HMIS ratings system. (Written by Julianne<br />
Braun, graduate student):<br />
Legal requirements - types <strong>of</strong> hazards, MSDS<br />
29CFR 1910.1450(h)(1)(ii) “Employers shall maintain any material safety data sheets that are<br />
received with incoming shipments <strong>of</strong> hazardous chemicals, and ensure that they are readily accessible<br />
to laboratory employees.”<br />
29CFR 1910.1450(e)(3)(viii) [The chemical hygiene plan shall include…] “Provisions <strong>for</strong><br />
additional employee protection <strong>for</strong> work with particularly hazardous substances. These include<br />
“select carcinogens”, reproductive toxins and substances which have a high degree <strong>of</strong> acute toxicity.<br />
…”<br />
Why use inventory & ratings to comply ?<br />
The law requires that special treatment be given to certain classes <strong>of</strong> substances. The only way to be<br />
able to comply with the law is to identify which substances we have which require special treatment. The<br />
best means <strong>of</strong> doing this appears to be through an inventory <strong>of</strong> all chemicals in the department. The<br />
inventory can then be cross-referenced with lists <strong>of</strong> those substances requiring special handling.<br />
The OSHA Laboratory Standard (29 CFR 1910.1450) specifically lists those substances which must be<br />
treated as “select carcinogens”, but <strong>for</strong> reproductive toxins and <strong>for</strong> “substances which have a high degree <strong>of</strong><br />
acute toxicity” criteria are given, but not specific lists. The law places the responsibility <strong>for</strong> determining<br />
which chemicals meet the criteria (and thus require special handling, storage, waste removal and<br />
decontamination procedures) on the employer. Because all <strong>of</strong> the MSDS which have been filed in the<br />
MSDS library in the stockroom have been rated according to the HMIS system, it was determined that the<br />
HMIS system <strong>of</strong> ratings would be the most efficient means <strong>for</strong> determining which chemicals meet the<br />
OSHA criteria <strong>for</strong> “reproductive toxins” and “substances which have a high degree <strong>of</strong> acute toxicity”<br />
without having to use some new rating system and rate all our existing MSDS with the new system.<br />
MSDS - paper vs. CD-ROM or network access<br />
Because OSHA requires that MSDS from each source <strong>of</strong> supply be maintained, it is not feasible to attain<br />
legal compliance by use <strong>of</strong> a pre-packaged CD-ROM <strong>of</strong> MSDS. The time and resources required to scan all<br />
<strong>of</strong> our existing MSDS into a custom CD-ROM would probably far exceed their usefulness. Legal<br />
compliance matters aside, I think it would be great to get some health and safety in<strong>for</strong>mation available to<br />
faculty and students via a networked CD-ROM. When considering how much <strong>of</strong> our resources should be<br />
spent on this, please keep in mind that MSDS <strong>for</strong> all chemicals sold by Fisher are available via WWW at<br />
URL http://www.fisher1.com., and from Sigma-Aldrich at:<br />
http://www.sigma-aldrich.com/saws.nsf/msdshelp?OpenForm<br />
154
4. INTERPRETING CHEMICAL HAZARD HMIS RATINGS<br />
The HMIS (Hazardous Material In<strong>for</strong>mation System) rating consists <strong>of</strong> a set <strong>of</strong> three numbers<br />
representing Acute (or immediate) Toxicity, Fire, and Reactivity, in that order, followed by a letter code <strong>for</strong><br />
Personal Protection Equipment and ending with a letter(s) <strong>for</strong> Chronic (or long-term) Toxicity, if necessary.<br />
The numerical hazard ratings are as follows:<br />
4 - severe hazard Chemical Inventory Safety Data Column Key<br />
3 - serious hazard ct = Chronic toxicity hazard, if indicated by an asterisk<br />
2 - moderate hazard at = Acute Toxicity fl = Flammability<br />
1 - slight hazard re = Reactivity pe = personal protective equipment<br />
0 - minimal hazard ct2 = actual description <strong>of</strong> Chronic toxicity hazard<br />
The Personal Protection Equipment code (PPE) begins with letter A <strong>for</strong> least equipment needed<br />
(safety glasses), through H (the most common – standing <strong>for</strong> use <strong>of</strong> safety glasses, lab coat, gloves, and a<br />
hood) and ends with K <strong>for</strong> something extremely dangerous and requiring elaborate protection, such as selfcontained<br />
breathing apparatus. Note that a good fume hood may normally be used in place <strong>of</strong> respirators.<br />
An asterisk next to the Acute Toxicity rating in the first column on the left indicates that a special<br />
“Chronic”, or long-term, hazard exists <strong>for</strong> the chemical, and will be identified by an additional letter(s)<br />
immediately following the capitol letter designation <strong>for</strong> PPE in the last column on the right. In some cases,<br />
a chemical could have more than one chronic health hazard letter designation. These special hazards are:<br />
M –mutagen <strong>Example</strong>: <strong>for</strong> Benzene, *330Hcm<br />
m - suspected mutagen Acute toxicity is 3, with an associated Chronic hazard<br />
T – teratogen Flammability rating is 3<br />
t - suspected teratogen Reactivity rating is 0<br />
C – carcinogen PPE rating is H<br />
c - suspected carcinogen Chronic toxicity rating is cm<br />
A – allergen (<strong>for</strong> suspected carcinogen and<br />
S - can cause silicosis suspected mutagen)<br />
Note that chronic health hazards may also be indicated in plain English on the container<br />
label and/or the MSDS sheet. Chemicals bought from a company and sent without MSDS sheets must be<br />
assumed to have ratings in each category <strong>of</strong> 4 until proven otherwise. Missing hazard data in any category<br />
<strong>of</strong> an MSDS sheet will likewise result in a rating <strong>of</strong> 4 unless the faculty or the laboratory manager judges<br />
the chemical deserving <strong>of</strong> a lower rating based on knowledge <strong>of</strong> chemical properties.<br />
155
5. SOME HMIS RATINGS FOR COMMON CHEMICALS<br />
Concentrated H2SO4 302H Chalk 000A<br />
(Sulfuric acid) toxicity rating is 3<br />
flammability rating is 0<br />
Reactivity /Corrosivity rating is 2<br />
PPE is H (Splash Goggles, gloves,<br />
synthetic apron, vapor respirator)<br />
NaOH 302H Ether 340H<br />
Chlorox 201B Acetone 131H<br />
(Sodium hypochlorite)<br />
Antifreeze 2*10Am Methanol 240C<br />
(Ethylene glycol) *Suspected mutagen<br />
CdSO4 300C MgSO4 200C<br />
PbCrO4 4*00HC FeSO4 200A<br />
*Carcinogen<br />
PbO2 3*00FT Acetic Acid 322H<br />
*Teratogen<br />
toxicity rating is 3<br />
flammability rating is 0<br />
Reactivity /Corrosivity rating is 0<br />
PPE is F (Splash glasses, gloves<br />
synthetic apron, dust respirator)<br />
156
6. Summary <strong>of</strong> HMIS Ratings<br />
(from National Paint and Coatings Association's "HMIS Hazardous Materials Identification System<br />
Implementation Manual", 1981, page 109, reprinted by American Labelmark Co., Labelmaster Division,<br />
Chicago, Illinois.)<br />
I. "Health Hazard Rating<br />
0 Minimal Hazard No significant risk to health.<br />
1 Slight Hazard Irritation or minor reversible injury possible.<br />
2 Moderate Hazard Temporary or minor injury may occur.<br />
3 Serious Hazard Major injury likely unless prompt action is taken and medical treatment given<br />
4 Severe Hazard Life-threatening, major <strong>of</strong> permanent damage may result from single or<br />
repeated exposures.<br />
II. Flammability Hazard Rating<br />
0 Minimal Hazard Materials that are normally stable and will not burn unless heated.<br />
1 Slight Hazard Materials that must be preheated be<strong>for</strong>e ignition will occur. Flammable liquids<br />
in this category will have flash points (the lowest temperature at which ignition<br />
will occur) at or above 200�F (NFPA Class IIB).<br />
2 Moderate Hazard Material that must be moderately heated be<strong>for</strong>e ignition will occur, including<br />
flammable liquids with flash points at or above 100�F and below 200�F (NFPA<br />
Class II & Class IIIA).<br />
3 Serious Hazard Materials capable <strong>of</strong> ignition under almost all normal temperature conditions,<br />
including flammable liquids with flash points below 73�F and boiling points<br />
above 100�F as well as liquids with flash points between 73�F and 100�F<br />
(NFPA Class 1B and 1C).<br />
4 Severe Hazard Very flammable gases or very volatile flammable liquids with flash points below<br />
73�F and boiling points below 100�F (NFPA Class 1A).<br />
III. Reactivity Hazard Rating<br />
0 Minimal Hazard Materials that are normally stable, even under fire conditions, and will not react<br />
with water.<br />
1 Slight Hazard Materials that are normally stable but can become unstable at high<br />
temperatures and pressures. These materials may react with water but they will<br />
not release energy violently.<br />
2 Moderate Hazard Materials that, in themselves, are normally unstable and will readily undergo<br />
violent chemical change but will not detonate. These materials may also react<br />
violently with water.<br />
3 Serious Hazard Materials that are capable <strong>of</strong> detonation or explosive reaction but require a<br />
strong initiating source <strong>of</strong> must be heated under confinement be<strong>for</strong>e initiation;<br />
or materials that react explosively with water.<br />
4 Severe Hazard Materials that are readily capable <strong>of</strong> detonation or explosive decomposition at<br />
normal temperatures and pressures.”<br />
IV. Personal Protective Equipment<br />
Appropriate protective equipment to be worn or used will be indicated by a letter immediately following the<br />
actual numbered HMIS rating (see the HMIS class identification sheet on the next page <strong>for</strong> letter<br />
designations).<br />
V. Chronic Health Hazards<br />
If present, will be so indicated by means <strong>of</strong> an asterisk (*) associated with the HMIS Health Hazard rating,<br />
and specified with a letter listed after the PPE letter rating. The letter designations are:<br />
M, mutagen C, carcinogen<br />
m, suspected mutagen c, suspected carcinogen<br />
T, teratogen A, allergen<br />
t, suspected teratogen S, can cause silicosis<br />
157
LETTER DESIGNATIONS OF<br />
PERSONAL PROTECTIVE<br />
EQUIPMENT FOR THE HMIS<br />
CLASS EYE HAND BODY RESPIRATOR FOOT<br />
A SAFETY GLASSES<br />
B SAFETY GLASSES GLOVES<br />
C SAFETY GLASSES GLOVES SYNTHETIC APRON<br />
D FACE SHIELD GLOVES SYNTHETIC APRON<br />
E SAFETY GLASSES GLOVES DUST<br />
F SAFETY GLASSES GLOVES SYNTHETIC APRON DUST<br />
G SAFETY GLASSES GLOVES VAPOR<br />
H SAFETY GOGGLES GLOVES SYNTHETIC APRON VAPOR<br />
I SAFETY GLASSES GLOVES DUST / VAPOR<br />
J SAFETY GOGGLES GLOVES SYNTHETIC APRON DUST / VAPOR<br />
K AIRLINE HOOD/MASK GLOVES FULL PROTECTIVE SUIT BOOTS<br />
X SITUATIONS REQUIRING SPECIAL HANDLING<br />
158
7. Hazard Communication Training Log Form<br />
Wake Forest University<br />
Hazard Communication Training Log<br />
DATE OF TRAINING: INSTRUCTOR:<br />
TIME OF TRAINING: DEPARTMENT:<br />
LOCATION OF TRAINING:<br />
Student Name (Print) Signature Student Name (Print) Signature<br />
1. 41.<br />
2. 42.<br />
3. 43.<br />
4. 44.<br />
5. 45.<br />
6. 46.<br />
7. 47.<br />
8. 48.<br />
9. 49.<br />
10. 50.<br />
11. 51.<br />
12. 52.<br />
13. 53.<br />
14. 54.<br />
15. 55.<br />
16. 56.<br />
17. 57.<br />
18. 58.<br />
19. 59.<br />
20. 60.<br />
21. 61.<br />
22. 62.<br />
23. 63.<br />
24. 64.<br />
25. 65.<br />
26. 66.<br />
27. 67.<br />
28. 68.<br />
29. 69.<br />
30. 70.<br />
31. 71.<br />
32. 72.<br />
33. 73.<br />
34. 74.<br />
35. 75.<br />
36. 76.<br />
37. 77.<br />
38. 78.<br />
39. 79.<br />
40. 80.<br />
159
C. Chemical Hygiene Plan (CHP) <strong>for</strong> Organic Chemistry Labs<br />
First semester Organic Chemistry lab (CHM 122L) students view the following audio-visual tape<br />
and receive printed safety in<strong>for</strong>mation, in addition to safety instructions from the departmental laboratory<br />
manager and instructors, as follows:<br />
* Audio-Visual Program from the American Chemical Society entitled “Introduction to<br />
Laboratory Safety,” covering the following topics;<br />
a) Chemical toxicity, Threshold Limit Values, and Permissible Exposure Levels <strong>of</strong> Vapors <strong>of</strong><br />
hazardous chemicals<br />
b) Corrosivity, Flammability, and Reactivity definitions, examples, and hazards <strong>of</strong> pyrophoric<br />
and water-reactive chemicals<br />
c) Summary <strong>of</strong> departmental requirements <strong>for</strong> MSDS sheets and sources <strong>of</strong> in<strong>for</strong>mation in<br />
departmental books and literature sources<br />
d) In<strong>for</strong>mation about the Chemical Hygiene Plan requirement, Hazardous Waste Policy, chemical<br />
spills, and the OSHA Laboratory Standard requirement <strong>for</strong> description <strong>of</strong> carcinogens,<br />
mutagens/teratogens, and extremely hazardous chemicals and the requirement <strong>for</strong> designated areas<br />
in research labs<br />
e) Segregation <strong>of</strong> chemicals, storage areas <strong>for</strong> larger volume organic solvents in cabinets under<br />
hoods in back <strong>of</strong> undergraduate Organic Chem labs<br />
f) Fifty-five gallon Acetone drum grounding wires in the solvent room (room #20) <strong>for</strong> anti-static<br />
electricity buildup<br />
h) Organic Peroxide buildup in certain bottles <strong>of</strong> old ether containers, and how to test <strong>for</strong><br />
peroxides with departmentally available test strip paper.<br />
(A copy <strong>of</strong> the major part <strong>of</strong> the text <strong>of</strong> these films is kept near the Undergraduate CHP in the<br />
stockroom, room #110.)<br />
* A Chemistry Department Emergency In<strong>for</strong>mation sheet with all emergency phone numbers<br />
needed by injured students, reproduced on page 6 <strong>of</strong> this manual. This sheet is posted on the wall<br />
next to each laboratory phone in the building, including the stockroom phone.<br />
* Instructor‟s hand-out in<strong>for</strong>mation on laboratory check-in, which includes the following<br />
laboratory safety and regulation discussion, meant as an additional source <strong>of</strong> safety instruction <strong>for</strong><br />
the student, entitled “Laboratory Safety and Regulations <strong>for</strong> Organic Labs”.<br />
� Direct Instruction in the handling <strong>of</strong> Chemical waste by reading Chapter one <strong>of</strong> their textbook,<br />
The Organic Chem Lab Survival Manual, subsection titled “Disposing <strong>of</strong> Waste”, and<br />
following all written and verbal clean-up and chemical waste handout procedures listed in the<br />
experimental instructions prepared by the Lab class instructor <strong>for</strong> each experiment. If the<br />
alternate Organic Lab text is used (Williamson, Kenneth L. Macroscale and Microscale<br />
Organic Experiments, 3rd edition, Houghton Mifflin Co., 1999), Chapter two, “Laboratory<br />
Safety and Waste Disposal,” is required reading <strong>for</strong> the students. It contains detailed<br />
in<strong>for</strong>mation on handling chemicals <strong>for</strong> the entire course.<br />
160
Laboratory Safety and Regulations, Organic Lab 122L and 223L<br />
1. Read chapter 1 <strong>of</strong> your textbook (The Organic Chem Lab Survival Manual), titled "Safety First,<br />
Last, and Always," be<strong>for</strong>e the next lab session. Follow all future experimental clean-up and chemical waste<br />
handout procedures given to you by your Lab T.A. or Lab class instructor.<br />
2. Please note that two first aid kits are located in the Chemistry Dept. Stockroom, Salem #110. For<br />
minor emergencies (cuts, burns) please notify your TA or instructor and call Student Health Services during<br />
daylight hours and University Security at night. For more serious injuries (breathing difficulties, severe<br />
lacerations, broken bones, etc.) call 911. Phones <strong>for</strong> EMERGENCY USE ONLY are located in the<br />
chemistry stockroom (Salem #110) and the Preproom (Salem #103). TAKE SPECIAL NOTE OF THE<br />
POISON CONTROL CENTER PHONE NUMBER LISTED AT THE BOTTOM OF THE EMERGENCY<br />
INFORMATION PHONE # SHEET HANDOUT. THESE SHEETS ARE ALSO POSTED ON THE<br />
WALL NEXT TO EACH PHONE IN ROOMS 110 AND 103. Dial the Poison Control Center phone<br />
number if you ingest or are otherwise badly harmed by a chemical. Be sure to tell the Poison Control<br />
Center operator which chemical has affected you, or they will not be able to help. This is a very good<br />
source <strong>of</strong> in<strong>for</strong>mation. They can fax the in<strong>for</strong>mation to the Department <strong>for</strong> physician use, at fax # 336-758-<br />
4656.<br />
3. An emergency oxygen breathing device is located in the stockroom (Salem #110).<br />
4. Material Safety Data Sheets (MSDS) <strong>for</strong> each and every chemical you will encounter in this course<br />
are located in the Chemistry Stockroom (Salem #110) and are available <strong>for</strong> you anytime you wish to<br />
obtain in<strong>for</strong>mation regarding health hazards encountered in working with the chemical.<br />
5. Read the Basic Safety Rules <strong>for</strong> All Laboratories handout on your assigned lab bench. Keep the first<br />
two pages <strong>for</strong> your reference, but sign and tear <strong>of</strong>f the last page and give it to the stockroom clerk after you<br />
have obtained missing glassware or equipment <strong>for</strong> your lab locker drawers. Obtain safety glasses from<br />
the stockroom window. We have one style <strong>for</strong> people with normal vision and another “oversized”<br />
style to fit over prescription eyeglasses. These are your personal safety glasses <strong>for</strong> the rest <strong>of</strong> the<br />
semester, to be returned when you check out, again to the stockroom window.<br />
6. Take the time to find safety equipment located in the hallway adjacent to your assigned lab room,<br />
including fire blankets and dry powder fire extinguishers <strong>for</strong> wood or paper fires. The CO2 (carbon<br />
dioxide) fire extinguishers in you lab room work best <strong>for</strong> electrical and organic chemical solvent fires.<br />
When you must use the extinguishers, you will first have to pull the retaining ring out <strong>of</strong> the extinguisher<br />
handle by TWISTING THE PIN LATERALLY TO BREAK THE PLASTIC TIE and then pulling out the<br />
pen, away from the cylinder.<br />
7. The Chemical Hygiene Plan and Safety Manual <strong>for</strong> this course is located in the Chemistry Stockroom<br />
(Salem #110) next to the MSDS sheet collection. We have MSDS sheets <strong>for</strong> each chemical in your lab.<br />
Take the time to look over the Hazardous Material Identification System (HMIS) Labeling<br />
Chart located in the hallway just across from your lab room on the bulletin board next to Salem #<br />
105. Chemical companies typically give each chemical an HMIS safety rating on their MSDS sheet.<br />
Also, skim through the 2 posted wall charts titled "Material Safety Sheets: How to Read, <strong>Use</strong>,<br />
and Understand them" and "How to <strong>Use</strong> and Understand Material Safety Data Sheets" located in the<br />
hallway between Salem #s 101 and 105, next to your lab rooms. Completely read through the wall<br />
chart titled “Hazardous Waste Chemical Inventory” on the wall next to room # 103.<br />
8. Other sources <strong>of</strong> risk assessment in<strong>for</strong>mation (i.e., how to determine whether a certain chemical is toxic<br />
or otherwise dangerous to work with) can be found in the departmental Stockroom, Salem # 110. Their<br />
descriptions follow:<br />
A very good reference <strong>for</strong> toxic hazards <strong>of</strong> general categories and classes <strong>of</strong> chemicals is:<br />
Patnaik, Pradyot. A Comprehensive Guide to the Hazardous Properties <strong>of</strong> Chemical<br />
Substances. New York: Van Nostrand Reinhold, 1992.<br />
161
Consult the following book <strong>for</strong> hazards due to reactivity <strong>of</strong> particular chemicals:<br />
Urben, P.G., ed. Bretherick's Handbook <strong>of</strong> Reactive Chemical Hazards, 4th edition. Ox<strong>for</strong>d:<br />
Butterworth-Heinemann Ltd., 1995.<br />
Another good hazardous chemical reference <strong>for</strong> particular chemicals is:<br />
Lewis, Richard J., Sr., Hazardous Chemicals Desk Reference, 3rd edition. New York:<br />
Van Nostrand Reinhold, 1993.<br />
The two volume set <strong>of</strong> Lenga, Robert E. Sigma-Aldrich Library <strong>of</strong> Chemical Safety Data, 2nd<br />
edition. Milwaukee, WI: Sigma-Aldrich Corporation, 1988, is a huge collection <strong>of</strong> safety in<strong>for</strong>mation <strong>for</strong><br />
specific Organic chemicals. The American Conference <strong>of</strong> Governmental Industrial Hygienist‟s Threshold<br />
Limit Values (TLVs) booklet is kept there as well. TLVs are the maximum allowable inhalation levels <strong>of</strong><br />
chemicals present in the laboratory air, measured in milligrams per cubic meter (mg/m 3 ) or parts per million<br />
(ppm) in the air you breathe in the immediate vicinity <strong>of</strong> your work. OSHA has adopted the TLVs and<br />
refers to them in the law as Permissible Exposure Levels (PELs). The hoods in your lab are designed to<br />
keep exposure levels below the PELs <strong>of</strong> chemicals you use. Find this booklet with the other books listed<br />
above in the Chemistry Department Stockroom, # 110.<br />
The Bowman Gray School <strong>of</strong> Medicine's summary titled "Health Hazards <strong>of</strong> Some<br />
Common Chemicals" is included in your online in<strong>for</strong>mation page <strong>for</strong> this course. You will probably<br />
find that this is the most useful source in<strong>for</strong>mation <strong>for</strong> the hazards <strong>of</strong> most <strong>of</strong> the chemicals you will<br />
be using in this lab.<br />
9. First semester Intro Organic Chemistry lab (CHM 122L) students view the following audio-visual tape<br />
and receive printed safety in<strong>for</strong>mation, in addition to safety instructions from the departmental laboratory<br />
manager and/or your instructor:<br />
* Audio-Visual Program from the American Chemical Society entitled "Introduction to<br />
Laboratory Safety," covering the following topics;<br />
a) Chemical toxicity and the three types <strong>of</strong> OSHA Permissible Exposure Levels (PELs) <strong>of</strong><br />
the relatively low air concentrations <strong>of</strong> hazardous chemicals encountered in your lab;<br />
� Time Weighted Averages (TWAs), which are averages <strong>of</strong> air concentrations<br />
measured over an 8 hour workday<br />
� Short Term Exposure Levels (STELs), which allow exposure to a higher<br />
concentration <strong>of</strong> a chemical, usually <strong>for</strong> a 15 minute period<br />
� Ceiling Limits, air concentration levels which cannot be exceded in any case,<br />
usually <strong>for</strong> irritant chemicals<br />
b) Corrosivity, Flammability, and Reactivity definitions, examples, and hazards <strong>of</strong><br />
pyrophoric and water-reactive chemicals<br />
c) Summary <strong>of</strong> departmental requirements <strong>for</strong> MSDS sheets and sources <strong>of</strong> in<strong>for</strong>mation in<br />
departmental books and literature sources<br />
d) In<strong>for</strong>mation about the Chemical Hygiene Plan requirement, Hazardous Waste Policy,<br />
chemical spills, and the OSHA Laboratory Standard requirement <strong>for</strong> description <strong>of</strong><br />
carcinogens, mutagens/teratogens, and extremely hazardous chemicals and the requirement<br />
<strong>for</strong> designated areas in research labs<br />
e) Segregation <strong>of</strong> chemicals, storage areas <strong>for</strong> larger volume organic solvents in cabinets<br />
under hoods in back <strong>of</strong> undergraduate Organic Chem labs<br />
f) Fifty-five gallon Acetone drum grounding wires in the solvent room (Salem #20) <strong>for</strong><br />
prevention <strong>of</strong> static electrical charge buildup<br />
h) Organic Peroxide buildup in certain bottles <strong>of</strong> old ether containers, and how to test <strong>for</strong><br />
peroxides with departmentally available test strip paper.<br />
162
When these audio-visuals and discussions are finished, the students must all sign the Wake Forest<br />
University Hazard Communication Training Log <strong>for</strong>m.<br />
* Lastly, the student must read the Basic Safety Rules <strong>for</strong> All Laboratories <strong>for</strong>m, sign it, and turn<br />
the signature page in to the Stockroom at check-in and pick up safety goggles along with an apron,<br />
cotton towel, and any missing equipment in their laboratory lockers. Throughout the semester,<br />
they are required to wear safety glasses/goggles/or side shields and obtain gloves from the<br />
stockroom window when hazardous chemicals are used <strong>for</strong> a particular experiment<br />
* One laboratory textbook <strong>for</strong> this course (Williamson, Kenneth L. Macroscale and Microscale<br />
Organic Experiments, 3rd edition, Houghton Mifflin Co., 1999) contains both normal-scale and<br />
micro-scale experiments, to cut down on the amount <strong>of</strong> hazardous chemical waste generated in<br />
theses labs. Chapter two, “Laboratory Safety and Waste Disposal,” is required reading <strong>for</strong> the<br />
students. It contains detailed in<strong>for</strong>mation on handling chemicals <strong>for</strong> the entire course. In addition,<br />
each experimental procedure in the book ends with a section entitled “Cleaning Up.” These<br />
contain specific waste disposal in<strong>for</strong>mation which are in all cases followed by the student as the<br />
last step in their experiments unless otherwise instructed by their T.A.‟s to follow the instructions<br />
listed by the Chemical Preparation Personnel or the Hazardous Waste Manual in the Departmental<br />
Chemical Hygiene Plan. The other textbook is titled The Organic Chem Lab Survival Manual and<br />
contains an excellent subsection in the first chapter titled “Disposing <strong>of</strong> Waste”. In addition to<br />
comments in the safety film and the Lab Instructor‟s waste guidelines <strong>for</strong> each experiment, these<br />
textbook chapters and safety film comments constitute the final training all undergraduate students<br />
receive in handling hazardous waste, unless they engage in Summer School undergraduate<br />
chemical research, in which case they are required to read the Departmental Chemical Waste<br />
manual in the Chemistry Department‟s Chemical Hygiene Plan and so certify by signing the .<br />
* The student will also be given, via the on-line Chemistry Dept web page, a handout listing<br />
Health Hazards <strong>of</strong> Some Common Chemicals to be consulted throughout the semester as specific<br />
in<strong>for</strong>mation regarding chemical hazards and toxicity. It is also listed on the next page <strong>of</strong> this<br />
manual.<br />
* Instructors and Chemical Preparation Personnel (graduate students preparing the chemicals<br />
used in the lab) occasionally write specific chemical dispensing instructions and special hazardous<br />
waste instructions <strong>for</strong> the T.A.‟s. These will be handed out during pre-lab lectures.<br />
Second semester Organic Chemistry (CHM 223L) students will receive the Emergency<br />
In<strong>for</strong>mation sheet, the Laboratory Safety and Regulations handout, the Basic Safety Rules <strong>for</strong> all<br />
Laboratories signature handout, and the electronically generated Bowman Gray Health Hazards <strong>of</strong> Some<br />
Common Chemicals.<br />
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1. Health Hazards <strong>of</strong> Some Common Chemicals<br />
(From Bowman Gray School <strong>of</strong> Medicine’s Chemical Waste Disposal: Policies and Procedures, 1985,<br />
pages III 2-6, reprinted with permission)<br />
Some <strong>of</strong> the more obviously dangerous properties <strong>of</strong> common classes <strong>of</strong> chemicals are listed here<br />
as a preliminary source <strong>of</strong> toxicity in<strong>for</strong>mation. Physical and health hazards are described, along with<br />
“signs and symptoms associated with exposures to hazardous chemicals used in the laboratory” (OSHA, in<br />
29 CFR 1910.1450). You will not be using all <strong>of</strong> these chemicals in the undergraduate labs. In fact, the<br />
more dangerous a chemical is, the less likely it will be assigned as a reagent in your lab.<br />
1. “ Acids<br />
Acetic acid is considerably more corrosive to the skin than is generally believed, readily<br />
penetrating the skin producing blisters, dermatitis, and ulcers. Even at room temperature the<br />
vapor is highly irritating to the eyes and to the nose and throat on inhalation.<br />
2. Alcohols<br />
Chromic Acid is a strong oxidizing agent but not a strong acid. It is both poisonous and irritating<br />
to the skin. Precautions should be taken against skin contact with the solid or its solutions and<br />
against inhalation <strong>of</strong> dust from the solid or <strong>of</strong> mist from the solutions. Reaction with chlorides<br />
yields chromyl chloride. Chromic acid and chromyl chloride are suspected carcinogens.<br />
Hydrochloric acid fumes are corrosive to tissues on contact.<br />
Hydr<strong>of</strong>luoric acid is extremely irritating and corrosive to the skin and mucous membranes. It<br />
produces severe skin burns which are slow in healing. Burns must be treated immediately as<br />
tissue necrosis can develop. It is highly toxic by ingestion or inhalation.<br />
Nitric acid is a powerful oxidizing agent. In the oxidation <strong>of</strong> most organic materials, concentrated<br />
nitric acid will produce dense clouds <strong>of</strong> highly toxic red or brown oxides <strong>of</strong> nitrogen. Since<br />
inhalation <strong>of</strong> these oxides in dangerous quantities produces only a mild irritation <strong>of</strong> the<br />
respiratory organs, it is possible to inhale a dangerous concentration without much discom<strong>for</strong>t or<br />
apparent injury.<br />
Picric acid is rapidly absorbed through the unbroken skin and even more rapidly through wounds,<br />
leading to headache, fever, and insomnia. Exposure to the dust <strong>of</strong> picric acid may cause irritation<br />
to the nose and throat and especially <strong>of</strong> the eyes, leading to ulceration <strong>of</strong> the cornea. It is also<br />
hazardous due to its explosive properties.<br />
Sulfuric acid (concentrated) chars and destroys plant or animal tissue because <strong>of</strong> its avidity <strong>for</strong><br />
water, which it removes from organic material with which it comes in contact. The fumes are<br />
extremely irritating both to the skin and to the mucous membranes.<br />
Phosphorus halides and oxy-halides are fuming liquids or solids which decompose rapidly in the<br />
presence <strong>of</strong> water or moist air to <strong>for</strong>m hydrochloric, phosphorous, or phosphoric acids. The<br />
vapors are strongly irritating to the skin, mucous membranes, and respiratory system.<br />
Phenol (carbolic acid) is readily absorbed through the intact skin. Liquid phenol in contact with<br />
skin produces a tingling sensation followed by a loss <strong>of</strong> feeling. The skin becomes white and<br />
wrinkled and later turns dark brown and sloughs <strong>of</strong>f. This is not a true corrosive action, but is a<br />
local gangrene caused by destruction <strong>of</strong> the blood supply to the affected area.<br />
164
The alcohols show a regular dependence <strong>of</strong> narcotic action on their physical constants.<br />
Anesthetic power increases with increasing molecular weight. Butyl and amyl alcohol have in<br />
addition a slight irritant action and some degree <strong>of</strong> poisonous action on the protoplasm.<br />
Secondary alcohols are stronger narcotics than the primary alcohols. With the exception<br />
<strong>of</strong> methyl alcohol, the toxicity <strong>of</strong> the alcohols is comparatively small. Methyl alcohol is a<br />
poisonous substance and contact, as well as inhalation, should be avoided. This compound exerts<br />
a particular effect on the optic nerve and ingestion or inhalation may cause blindness.<br />
3. Glycols and alcohol-ethers<br />
These are principally blood and kidney poisons. The glycols are not considered exceedingly<br />
toxic; ethylene glycol and ethyl ether are <strong>of</strong> comparable toxicity. Cellosolve, methyl cellosolve,<br />
and carbitol are common alcohol-ethers which are considered hazardous in high concentrations.<br />
4. Aldehydes and ketones<br />
5. Alkalies<br />
6. Aniline<br />
The aldehydes are primarily irritants but they also have some narcotic action. Formaldehyde is<br />
poisonous and a concentration <strong>of</strong> 5 parts per million is considered the threshold <strong>of</strong> a safe working<br />
atmosphere. Acrolein is a lachrymator and was used in a war gas mixture.<br />
The ketones are narcotic and are markedly stimulating to the respiratory center. In comparison<br />
with some <strong>of</strong> the other solvents, they are relatively harmless although the inhalation or ingestion<br />
<strong>of</strong> large quantities can be toxic.<br />
Sodium and potassium hydroxide are white solids which are extremely soluble in water. The most<br />
common injuries suffered are burns <strong>of</strong> the skin or eyes on contact. They are especially destructive<br />
to eye tissue.<br />
Ammonia is a strong irritant and can produce sudden death from bronchial spasm, but causes no<br />
lasting harm in concentrations small enough to be severely irritating. It is absorbed readily<br />
through the respiratory tract and is rapidly metabolized so that it ceases to act as ammonia. It is<br />
particularly dangerous if splashed in the eyes.<br />
Aniline can be absorbed through the skin and is dangerous to inhale or ingest. Aniline dye<br />
compounds produce cyanoses and affect the central nervous system and bladder.<br />
7. Carbon monoxide<br />
Carbon monoxide is a chemical asphyxiant since it combines with the hemoglobin <strong>of</strong> the blood to<br />
<strong>for</strong>m a stable compound. The affinity <strong>of</strong> carbon monoxide <strong>for</strong> hemoglobin is about 300 times that<br />
<strong>of</strong> oxygen and a preferential absorption always takes place.<br />
8. Cyanides and nitriles<br />
Hydrocyanic acid is a highly toxic colorless gas with the odor <strong>of</strong> bitter almonds. It is readily<br />
absorbed through the skin at high concentrations. It blocks cellular respiration by poisoning the<br />
oxidation catalysts. It is not a respiratory irritant.<br />
Hydrogen cyanide and its simple soluble salts are among the most rapid acting <strong>of</strong> all poisons.<br />
The halogenated materials are also highly toxic and possess some <strong>of</strong> the same properties as HCN.<br />
However, at low concentrations, these materials behave more like the vesicant gases.<br />
165
9. Esters<br />
10. Ethers<br />
11. Halogens<br />
Nitriles can cause the same general symptoms as HCN, but the onset is apt to be slower and they<br />
are more likely to be active as primary irritants on the skin or eye. They are also frequently<br />
absorbed rapidly and completely through the intact skin in the same manner as the cyanides. The<br />
halogenated compounds are also highly toxic and possess some <strong>of</strong> the same properties as HCN.<br />
However, at low concentrations, these materials behave more like the highly irritating vesicant<br />
gases such as phosgene and cause severe lachrymatory effect and both acute and delayed<br />
pulmonary edema and irritation.<br />
The action <strong>of</strong> the esters varies widely from the mildly anesthetic and irritant properties <strong>of</strong> ethyl<br />
acetate to the very poisonous, irritant and vesicant action <strong>of</strong> methyl sulfate and the esters <strong>of</strong><br />
<strong>for</strong>mic acid. The <strong>for</strong>mic acid esters are powerful irritants, especially the chlorinated ones. They<br />
have been used as war gases. With increase in molecular weight, the relative toxicity <strong>of</strong> the esters<br />
increases, but because <strong>of</strong> decrease in volatility, the actual danger decreases.<br />
The ethers are powerful narcotics acting rapidly on the central nervous system. They are also<br />
slightly irritant and can be dangerous if inhaled in large quantities.<br />
Chlorine is a dangerous and strong lung irritant and a concentration <strong>of</strong> one part per million <strong>for</strong><br />
an 8 hour exposure is the maximum allowed. This is also the lowest concentration <strong>of</strong>fering a<br />
detectable odor.<br />
Bromine fumes are highly irritating to the eyes and both the upper and lower sections <strong>of</strong> the<br />
respiratory tract. The maximum allowable concentration is one part per million and the least<br />
detectable odor is in the order <strong>of</strong> 3.5 parts per million.<br />
12. Hydrocarbons<br />
13. Metals<br />
Saturated aliphatic hydrocarbons are relatively harmless from the toxicological point <strong>of</strong> view.<br />
Methane and ethane are simple asphysiants; propane and butane have, in addition, anesthetic<br />
properties, while hydrocarbons from pentane and up are narcotic, convulsive and irritant.<br />
Hexane and heptane are the most dangerous.<br />
Unsaturated aliphatic hydrocarbons from ethylene to heptylene have simple asphysiant and<br />
anesthetic properties. Acetylene may also be included in this group.<br />
Cyclic hydrogenated hydrocarbons are more potent than the open chain hydrocarbons but are<br />
less toxic than the aromatic hydrocarbons. Cyclohexane has about the same toxicity as hexane<br />
but has a stronger narcotic action. They have their principal effect on the central nervous<br />
system.<br />
Aromatic hydrocarbons are much more poisonous than the aliphatic group. Benzene has a<br />
destructive influence on blood cells and blood-<strong>for</strong>ming organs following chronic exposure. It also<br />
has an acute narcotic effect and may cause intoxication, unconsciousness or death in a short time<br />
if present in high concentration. It may be carcinogenic.<br />
Halogenated hydrocarbons as a class have the general physiological effect <strong>of</strong> anesthesia and<br />
narcosis. Permanent damage may result to the liver and kidneys. The halogenated hydrocarbons<br />
<strong>of</strong> the benzene group may be blood poisons.<br />
166
Lead, mercury, arsenic, chromium, beryllium, antimony, selenium, and manganese are common<br />
hazardous metals. As a general rule, metals are more hazardous within compounds rather than<br />
the elemental state, and the more soluble the compound is, the more poisonous it is likely to be.<br />
The damage produced from inhalation <strong>of</strong> the metallic dust is greater than by swallowing.<br />
14. Compounds <strong>of</strong> sulfur, phosphorus, and nitrogen<br />
The principal mineral acids (hydrochloric, nitric, sulfuric and phosphoric) and their gases are<br />
hazardous to inhale. The fumes are very irritating to the respiratory tract.<br />
Phosphorous halides are very irritating to the respiratory tract. Formation <strong>of</strong> strong acids on<br />
contact with water can cause severe tissue burns when inhaled.<br />
Hydrogen sulfide is nearly as toxic as hydrogen cyanide but is not absorbed through the skin. Its<br />
characteristic odor is not reliable as a warning signal because higher concentrations, which have<br />
a sweetish odor, also have a paralyzing effect on the olfactory nerves. The gas paralyzes the<br />
respiratory center <strong>of</strong> the brain at toxic levels.<br />
Dimethyl sulfate is an odorless, powerful lung irritant as well as a lachrymator and vesicant. It<br />
can be absorbed through the skin and affects all the mucous membranes and the respiratory<br />
system. It is a suspected carcinogen.<br />
Nitrogen oxides are extremely dangerous because <strong>of</strong> their delayed action. Harmful and even fatal<br />
quantities can be inhaled without immediate noticeable effects. Pulmonary edema usually results<br />
from extended inhalation. Nitration operations and welding can evolve these oxides.<br />
Dimethyl sulfoxide (DMSO) penetrates the unbroken skin and enters the circulatory system<br />
extremely rapidly. It can carry with it dissolved materials which would ordinarily not penetrate<br />
the skin.”<br />
167
D. Training <strong>for</strong> Graduate Students, Post-Doctorates, and Research<br />
Undergraduates<br />
All new Graduate Students are required to view the American Chemical Society film titled<br />
Introduction to Laboratory Safety, and to read the Chemical Hygiene Plan <strong>for</strong> the Chemistry Department<br />
and abide by all rules and instructions listed therein (black print text only). They are then required to sign<br />
the “Chemistry Department Certification <strong>of</strong> Safety Training” <strong>for</strong>m below and give it to the laboratory<br />
manager. Research undergraduate students will also view the film, sign the “Basic Safety Rules” <strong>for</strong>m, and<br />
read only the Safety Manual subsections stipulated below. Normally, the training stipulated here will occur<br />
in August <strong>of</strong> each year, (and during May or June <strong>for</strong> summer school research undergraduates). An annual<br />
Gas Cylinder Safety lecture will occur each January. Everyone will receive specific instruction in handling<br />
Hazardous chemical Waste.<br />
168
1. Certification <strong>of</strong> Safety Training Form <strong>for</strong> Graduate Students, Post-Graduates,<br />
and Summer School Undergraduate Research Students<br />
CHEMISTRY DEPARTMENT CERTIFICATION OF SAFETY TRAINING<br />
FOR GRADUATE STUDENTS, POST-DOCTORATES,<br />
AND SUMMER SCHOOL UNDERGRADUATE RESEARCH STUDENTS<br />
I certify that the following Graduate Student or Post-Doctorate has seen the Safety Film and<br />
received the instruction to read the Chemical Hygiene Plan and Safety Manual <strong>for</strong> Salem Hall (with special<br />
emphasis on the Bowman-Gray School <strong>of</strong> Medicine‟s “The Health Hazards <strong>of</strong> Some Common Chemicals”<br />
and “Procedures <strong>for</strong> Handling Hazardous Chemical Waste”),<br />
Or<br />
That the Summer School Research Undergraduate student listed at the bottom <strong>of</strong> this <strong>for</strong>m has<br />
seen the Safety Film and received the normal Departmental Safety Handouts (with special emphasis on the<br />
Bowman-Gray School <strong>of</strong> Medicine‟s “The Health Hazards <strong>of</strong> Some Common Chemicals” and “Procedures<br />
<strong>for</strong> Handling Hazardous Chemical Waste”).<br />
Print name <strong>of</strong> Witnessing WFU Chemistry Pr<strong>of</strong>essor<br />
Signature Date<br />
I have seen the Safety Film, received the Departmental Safety Handouts, and read the Chemistry<br />
Department‟s Chemical Hygiene Plan and Safety Manual, including the “Procedures <strong>for</strong> Handling<br />
Hazardous Chemical Waste”, and “The Health Hazards <strong>of</strong> Some Common Chemicals” and agree to abide<br />
by the rules and regulations stated therein.<br />
Print Graduate Student or Post Doc Name<br />
Signature Date<br />
I have read the Chemistry Department‟s Safety Handouts, read and signed the Basic Safety Rules <strong>for</strong> All<br />
Undergraduate Laboratories, seen the Safety Film, and read the “Procedures <strong>for</strong> Handling Hazardous<br />
Chemical Waste” and “The Health Hazards <strong>of</strong> some Common Chemicals”, and agree to abide by the rules<br />
and regulations stated therein.<br />
Undergraduate Research Student Name<br />
Signature Date<br />
169
2. Yearly Announcement <strong>of</strong> Gas Cylinder Safety and New Graduate Student Safety<br />
Review<br />
New Graduate Student Safety Review<br />
And<br />
Safe <strong>Use</strong> <strong>of</strong> Compressed Gas Cylinders and Regulators<br />
Presented by National Welders<br />
And<br />
Pipe and Swagelok Tube Fittings in Research Laboratories<br />
Presented by Dr. Robert Sw<strong>of</strong><strong>for</strong>d<br />
Tuesday, January 15, 2008<br />
9:00 AM – 1:00 PM<br />
Lecture Room # 10, Ground Floor, Salem Hall<br />
Required Attendance <strong>of</strong> all Research Graduate Students in the<br />
Chemistry Department<br />
Agenda<br />
“Be There or Be Hexagonal”<br />
Demos and Audience Participation!!<br />
9:00 AM – 10:00 AM (c<strong>of</strong>fee and donuts served):<br />
� Safety Review, required <strong>of</strong> all 1 st -year Graduate Students<br />
10:00 – 11:00 AM (c<strong>of</strong>fee and donuts served):<br />
� Gas Cylinders, National Welders, required <strong>of</strong> all Graduate Students<br />
11:00 AM – Noon<br />
� Regulators, National Welders, required <strong>of</strong> all Graduate Students<br />
Noon – 1:00 PM - FREE LUNCH and Follow-Up Discussion with Dr. Sw<strong>of</strong><strong>for</strong>d, open to all Graduate<br />
Students<br />
� Thread sizes (CGA numbers; Gas, Tube, and Pipe Fittings)<br />
� Swagelok fittings and connections<br />
� Sources <strong>for</strong> Various Fittings<br />
170
3. Summer School Safety Training Announcement <strong>for</strong> Research Undergrads:<br />
For Undergraduate Research Students, and Safety Review <strong>for</strong> Graduate Students<br />
DEPARTMENTAL SAFETY TRAINING<br />
SESSION<br />
Thursday, May 31<br />
2:00-3:00 pm<br />
Salem 10<br />
Mike Thompson<br />
Bruce King<br />
This session will be held as an orientation <strong>for</strong> new summer<br />
researchers in the department as well as first/second year<br />
graduate students. All are welcome to attend, light<br />
refreshments provided.<br />
171
4. New Graduate Student and new Undergraduate Research Student Safety<br />
Orientation Announcement, in August <strong>of</strong> each year:<br />
DEPARTMENTAL SAFETY TRAINING<br />
SESSION<br />
Tuesday, August 21<br />
1:00 – 2:30 pm<br />
Salem 210<br />
Mike Thompson<br />
Bruce King<br />
This session will be held as a Chemical Safety Orientation<br />
<strong>for</strong> new Graduate Students in the Chemistry, Physics, and<br />
NanoTechnology Departments who work with chemicals.<br />
Undergraduate Chemical Researchers are also welcome.<br />
172
V. Chemistry Department Purchase Order Request System<br />
Chemicals, equipment, and supplies are usually ordered from outside private companies with the use <strong>of</strong> two<br />
types <strong>of</strong> Purchase Order Forms as follows:<br />
A) The Department‟s new and improved computer generated Purchase Request Form, prepared by<br />
Ms. Melissa Doub, the Business Manager <strong>for</strong> the Chemistry Department, is located at:<br />
http://www.wfu.edu/chemistry/purchase/. Please bookmark this page and remember that you must log on to<br />
it the same way you log on to the Chemical Inventory system (that is, with your username, minus the<br />
@wfu.edu, and your password). If you need to see an example <strong>of</strong> the way to fill out the <strong>for</strong>m, speak to<br />
Melissa Doub in <strong>of</strong>fice # 208, top floor. Purchases <strong>for</strong> over $1000 cannot be placed this way.<br />
B) TYPE IN ALL PERTINENT INFORMATION ON THE DEPARTMENTAL ORDER FORM<br />
� Starting at the top <strong>of</strong> the <strong>for</strong>m, type in the Date you wish to place the order over the phone.<br />
� Fill in the “Ship To” field with your Research pr<strong>of</strong>essor‟s name, or with a combination <strong>of</strong> your<br />
pr<strong>of</strong>essor‟s name and your own. For example:<br />
1. Dr. Albus Dumbledore, or<br />
2. Dr. Albus Dumbledore/Harry Potter, or, <strong>for</strong> that matter, Dr. Albus Dumbledore/Potter is<br />
fine. But please! Always include your research Pr<strong>of</strong>essor’s name in the shipping<br />
address. Do not address Chemistry Department related purchases to your name alone!!!<br />
Graduate students are sometimes difficult to track down and find in the building!<br />
� Fill in the “Bill to Account” field. This is the pr<strong>of</strong>essor's grant number or funding description,<br />
from which said purchase will be paid. The faculty member authorizing the purchase will know<br />
this number or abbreviation/acronym. His/her permission is required <strong>for</strong> obtaining this<br />
in<strong>for</strong>mation. If this is a departmental purchase <strong>for</strong> a teaching lab, you must fill out this field, with,<br />
say, Dept, and scroll to “yes” in the “Departmental Charge?” field.<br />
� Fill out the “Purchase Order To” field with the name <strong>of</strong> the company – its Vendor Address is<br />
optional.<br />
� Fill in the “Company’s WFU Account No.” Most firms accepting large volume business from our<br />
department will have their own particular "account number" <strong>for</strong> all University‟s that buy from<br />
them, in order to expedite their invoicing (billing) records. Fisher Scientific Company's account<br />
number <strong>for</strong> us is 861448-01, <strong>for</strong> example. For Sigma-Aldrich Chemical Company it is 49464319<br />
(unless you have an individual PIN number). SEE THE VENDER’S LIST OF OTHER<br />
COMPANY ACCOUNT NUMBERS AT THE END OF THIS SECTION. If you know this<br />
number, please include it, since the company will usually ask <strong>for</strong> it when you are calling in an<br />
order. If you don't, the lab manager will add it, if you wish him to place the order. Sometimes the<br />
company already knows what this number is if you‟re calling from Wake University Chemistry<br />
Department. Discounts <strong>of</strong>fered to us will be recognized by the company with use <strong>of</strong> this number.<br />
� Fill in the company's telephone number (toll-free, if available)<br />
� You won‟t need to add the Salesperson Name in most cases.<br />
� <strong>Use</strong> the Notes field to add any important in<strong>for</strong>mation to the <strong>for</strong>m regarding the order that you may<br />
wish to refer to later, such as items on back-order, special shipping instructions, original catalog<br />
numbers no longer available <strong>for</strong> items that have received newer catalog numbers, substitute<br />
descriptions, extra discount pricing in<strong>for</strong>mation, technical in<strong>for</strong>mation regarding possible<br />
instrumental problems, questions regarding purity <strong>of</strong> chemicals, etc.<br />
� You can only order up to 20 different catalog items per order. Start out with item # 1. Supply the<br />
Cat. No. (catalog Number) <strong>for</strong> the item. Write in the QTY (<strong>for</strong> quantity <strong>of</strong> items – That is, the<br />
number <strong>of</strong> bottles, or the number <strong>of</strong> packs, or the number <strong>of</strong> cases <strong>of</strong> the item). Lastly, type in the<br />
Description <strong>of</strong> the item. If it is a chemical, type in the amount, unit, and chemical name. For<br />
example, type in 100 grams <strong>of</strong> 4-Nitroaniline, or one case <strong>of</strong> 6 X 500 grams <strong>of</strong> Sodium hydroxide,<br />
etc. If you are ordering anything other than chemicals, type in its description and how much <strong>of</strong> it<br />
you want. For example, type in “3 cases <strong>of</strong> test tubes”, or “5 packs <strong>of</strong> nitrile gloves”, etc.<br />
173
� When you have listed everything you wish to order, call the company, tell them you wish to place<br />
an order, give them the Company’s WFU Account No. if they ask <strong>for</strong> it, tell them to whose<br />
attention the order should be shipped, and make sure they have this exact shipping address:<br />
�<br />
Dr. Albus Dumbledore /Harry Potter or better, simply Dr. Albus Dumbledore<br />
Wake Forest University<br />
Chemistry Department, Salem Hall<br />
Winston-Salem, NC 27109-7486<br />
Fill in the Total Cost field, including tax. At some point during this call to the company<br />
you will be asked to supply the Purchase Order Number <strong>for</strong> this order. In<strong>for</strong>m them that with this<br />
new ordering system, you cannot give them that number until you know how much everything<br />
costs. Now, Click the Submit PO Request box at the bottom <strong>of</strong> the page. (The Reset Form field<br />
merely sets everything back to a blank <strong>for</strong>m if you make mistakes and wish to start over.) After<br />
you click Submit PO Request while you still have the company on the phone, the page you have<br />
so patiently filled out will magically disappear and be replaced with your Chemistry Purchase<br />
Order Detail page, which repeats all the relevant in<strong>for</strong>mation you‟ve typed in, as well as finally<br />
giving you your Purchase Order Number <strong>for</strong> this particular order. Now repeat the Purchase<br />
Order number to the individual on the phone taking your order. You would be well advised at this<br />
point to print the Detail Page out as a hardcopy [Or you can store it as a PDF file on your<br />
computer - Press “file”, click on “Print”, and choose “Adobe PDF” on the printer scroll down list<br />
and store it under My Documents in a file <strong>for</strong> all such Purchase Order copies.] The words<br />
“PLEASE PRINT FOR YOUR RECORDS” will appear at the bottom <strong>of</strong> the Detail Page<br />
anyway, so you may as well keep a copy. If you receive the wrong items from the company, the<br />
Lab Manager will not be able to return them without seeing the in<strong>for</strong>mation on this page. Lastly,<br />
after placing an order with you, the company will usually give you yet another number which you<br />
need to handwrite on this hardcopy, preferably in the section marked “Comments:” at the bottom<br />
<strong>of</strong> the Chemistry Purchase Order Detail page - This is the Confirmation or Reference number.<br />
This is a number which is particularly useful to the company and the lab manager in keeping track<br />
<strong>of</strong> the shipment <strong>of</strong> this order. Returns almost invariably require use <strong>of</strong> this number. If you store<br />
the Chemistry Purchase Order Detail page as a PDF file, you must somehow type in this number<br />
on the PDF file when you‟re finished with everything.<br />
C) Fisher Scientific Company orders<br />
Certain companies are given "blanket purchase order numbers", meaning one P.O. # <strong>for</strong><br />
all orders placed with that company, due to large volume Chemistry Department purchases from<br />
them.<br />
In particular, Fisher Scientific company's blanket P.O.# is C-23837. There is no need to<br />
use the above mentioned standard Departmental Purchase Order Form, as the P.O.# C-23837 was<br />
used long ago. The only record necessary <strong>for</strong> a particular Fisher order is your completed<br />
REQUEST TO ORDER FROM FISHER SCIENTIFIC <strong>for</strong>m, copies <strong>of</strong> which are kept in the<br />
Chemistry Department <strong>of</strong>fice in room 110A or with the Lab Manager. Call in Fisher orders<br />
yourself or request that the laboratory manager place the call. In any case, make sure that the<br />
completed handwritten REQUEST TO ORDER FROM FISHER SCIENTIFIC <strong>for</strong>m ends up<br />
with the laboratory manager, on his desk or in his mailbox. If the order is over $1000 you must<br />
give the ordering in<strong>for</strong>mation to Ms. Melissa Doub in the <strong>for</strong>m <strong>of</strong> a faxed quote from Fisher, who<br />
will issue the quote to the University‟s Purchasing Department in Reynolda Hall. They will call in<br />
the order to and assign their own Purchase Order number to it.<br />
One order is distinguished from another with descriptor numbers added to C-23837, as<br />
follows:<br />
C23837MW-STARTUP-0922<br />
C23837DK-512030-0922<br />
C23837ST-698020-0922<br />
List the Fisher P.O.# (C-23837), the initials <strong>of</strong> the pr<strong>of</strong>essor's name (i.e., MW <strong>for</strong> Dr.<br />
Mark Welker, DK <strong>for</strong> Dr. Dilip Kondepudi, ST <strong>for</strong> Dr. Susan Tobey), the last six digits <strong>of</strong> the<br />
174
faculty members personal "Pr<strong>of</strong>essor‟s Billing Account #", or a brief description <strong>of</strong> the account if<br />
it has no number (i.e., STARTUP funds, NSF account, NIH grant, etc.), and the date (0922).<br />
Fisher <strong>of</strong>fers a larger discount rate than most other companies. Catalog numbers <strong>for</strong> items<br />
made by Kontes, Corning, Brinkman, Buchi, etc., are cross-referenced to Fisher catalog numbers by<br />
secretaries taking your call. Items made by other companies and purchased through Fisher are usually less<br />
expensive. Also, there is no transportation charge <strong>for</strong> Fisher deliveries, but there is a $19 hazardous<br />
chemical fee <strong>for</strong> hazardous chemical shipments. Acros is a part <strong>of</strong> Fisher Scientific Co. (prefix all Acros<br />
chemical catalog #s on a Fisher order with “AC”). Acros competes well with Sigma-Aldrich cost-wise, and<br />
their selection <strong>of</strong> chemicals is just as extensive.<br />
When any shipment arrives, it will be on the receiving table in the loading dock area next to the full<br />
compressed gas cylinders. The laboratory manager will normally deliver packages to each pr<strong>of</strong>essor. Have<br />
an area within your lab designated as the "Receiving Area" bench-top space or desk or floor, if need be.<br />
You may take your shipments up to your lab yourself, if you wish, but you must remove the packing slips<br />
and place them in the packing slip wire basket, next to the receiving table. These are used as shipment<br />
verification receipts. You can keep them in a separate place or drawer within your lab, if you wish. If your<br />
Purchase Order Form in<strong>for</strong>mation was correct, there will be no discrepancies in shipping addresses or<br />
invoicing (billing).<br />
D) National Welders, Inc., a local company which supplies most <strong>of</strong> the Chemistry Department's<br />
compressed gases, has been given a “blanket” purchase order # C23934.<br />
All purchases from this company are given the same number. You don‟t need a Purchase<br />
Order <strong>for</strong>m, as all orders with this local company are verbal. There is no need to distinguish one<br />
purchase from another, as all invoices are well maintained and sent to us by the company. Call<br />
them at 744-0010 and include Salem Hall in the shipping address. They know the rest. Just make<br />
sure they send the cylinders to Wake Forest University, Chemistry Department, Salem Hall,<br />
Reynolda campus.<br />
Commonly ordered large compressed gases are described with cubic-foot (cf) sizes rather<br />
than catalog numbers as follows. <strong>Use</strong> these descriptions when ordering over the phone:<br />
� Argon, size 336<br />
� Argon, High Purity 336<br />
� 10% Hydrogen in Argon<br />
� Air (Industrial grade), size 300<br />
� Helium, size 219<br />
� Hydrogen, size 191<br />
� Nitrogen, size 304<br />
� Oxygen, size 282<br />
� Acetylene, size 140<br />
� Carbon dioxide, size 50<br />
� Carbon monoxide size 200<br />
� Liquid Nitrogen LS 160 liter size (<strong>for</strong> general departmental use, located in the loading dock,<br />
usually cast iron “magnetic” or sometimes stainless steel “non-magnetic” tank<br />
You can also get several <strong>of</strong> the gases above as “Ultra High Purity” (usually Helium) or<br />
“oxygen-Free” (usually Nitrogen) grades.<br />
Returnable, large-size cylinders <strong>of</strong> common gases are normally charged to the<br />
departmental account. Specialized equipment (regulators, lecture bottles, unusual special gas<br />
mixtures etc.) will be charged to individual research accounts. This company will also repair all<br />
types <strong>of</strong> regulators. I think it‟s better to get regulators <strong>for</strong> common gases from Fisher (get catalog<br />
series # 10-572). They are less expensive and already have the needle valves attached.<br />
You should have a Specialty Gases and Equipment catalog from National Welders kept in your<br />
laboratory. Also, keep a copy <strong>of</strong> the Matheson Gas Products Catalog, which lists lecture bottles <strong>of</strong><br />
175
specialty gases sold by Sunox, a local company, 996-3832. If lecture bottles are purchased<br />
from National Welders, they can be returned when empty to them rather than taken out<br />
with garbage to a landfill. Lecture bottles <strong>of</strong> unusual gases can be purchase from National<br />
Welders, <strong>care</strong> <strong>of</strong> Mr. David Young, phone # 1-800-866-4422, ext. 3602, cell phone # 336-817-<br />
5070. I prefer that you purchase lecture bottles from National Welders.<br />
The following liquid gases are usually purchased by Dr. Marcus Wright <strong>for</strong> use in the NMR room,<br />
from National welders, unless otherwise noted:<br />
� Liquid Helium 100 liters (<strong>for</strong> the NMR room, room # 12A)<br />
� Liquid Nitrogen LNS 160, PGS45, or XL50, all High Pressure Stainless Steel “non-magnetic”<br />
tanks <strong>for</strong> the Mass Spectrometer in the NMR room.<br />
� Liquid Nitrogen LNS 160, PGS45, or XL50, all Low Pressure Stainless Steel “non-magnetic”<br />
tanks <strong>for</strong> the NMR.<br />
The following liquid Argon gas tank is purchased by Dr. Brad Jones, <strong>for</strong> use in Lab room # 118,<br />
from National welders, perhaps once every 2 months:<br />
� Liquid Argon LARS50<br />
The following liquid gas is purchased from Magnetic Resources company maybe once a year as a<br />
backup supplier, in case National Welders runs out <strong>of</strong> current amount needed:<br />
� Liquid Helium size 100, Stainless Steel “non-magnetic”, from Magnetic Resources, phone<br />
800-443-5486, <strong>for</strong> the NMR room<br />
Lecture bottles bought from Sigma-Aldrich Chemical Co. can be returned to them via ROADWAY<br />
CO. shipment. Sigma-Aldrich has a standard <strong>for</strong>m to attach to the package. Follow the procedure<br />
they will mail you when you call them at 1-800-558-9160.<br />
Matheson lecture bottle gases can also be purchased by calling Matheson directly in Georgia at<br />
770-961-7891. Returning these empty lecture bottles is relatively easy. See the appropriate<br />
section in the chapter entitled “Procedure For Handling Hazardous Chemical Waste”, #7, “Spent<br />
Lecture Bottle Compressed Gas Cylinders”.<br />
Please note that a good local source <strong>for</strong> copper, stainless steel and aluminum tubing <strong>of</strong> various<br />
sizes is as follows: Ferguson Enterprises, Inc., 7905 North Point Blvd., Winston-Salem, NC phone<br />
# 759-0253.<br />
In particular, standard size copper tubing (l/8 in. outside diameter, 0.028 in. inside diameter),<br />
standard size stainless steel tubing (again, 1/8 in. O.D. and 0.028 in.I.D.) and aluminum tubing can<br />
be ordered here with prompt delivery. We have an account with them (WFU Acct. # 2350).<br />
Fisher also sells copper tubing and Swagelok fittings. The only other source <strong>for</strong> Swagelok fittings<br />
is Charlotte Valve and Fitting Co., 704-598-7040, WFU Acct. # WFU001.<br />
Process and Control Equipment company in Charlotte, NC, phone # 704-334-0881, is a good<br />
source <strong>for</strong> Imperial Eastman polyethylene tubing (Poly-Flow tubing, catalog # 22-P, <strong>for</strong> 1/8th inch O.D.,<br />
and 44-P, <strong>for</strong> 1/4th inch O.D., <strong>of</strong> various colors). This tubing will withstand a maximum working pressure<br />
<strong>of</strong> 125 psi <strong>for</strong> 1/8th inch tubing and 100 psi <strong>for</strong> 1/4th inch tubing.<br />
176
Vendor’s List <strong>for</strong> Wake Forest University Chemistry Department<br />
COMPANY NAME WFU ACCOUNT # TELEPHONE # DISCOUNT<br />
AAPER ALCOHOL & CHEMICAL CO. 020253 800-456-1017<br />
ACE GLASS 36230231 800-626-5381 YES<br />
ACE HARDWARE 768-3886<br />
ACROS ORGANICS (C/O FISHER) 861448-01 800-766-7000 YES<br />
Advanced Appliance Service 767-1435<br />
AETC 362140 201-347-7111<br />
AIR PRODUCTS 71702 299-1361<br />
ALFA AESAR (JOHNSON MATTHEY) 56046733 800-343-0660<br />
AMERICAN CHEMICAL SOCIETY 361266 800-227-5558<br />
American Environmental Services, Inc 704-588-1070<br />
Amersham Pharmacia Biotech 41904 800-526-3593<br />
ANDATACO 113200 619-453-9191<br />
ANDERS SERV CENTER (VCR REPAIR) 869-1292<br />
Agilent Technologies 47157 800-227-9770 yes<br />
ANIXTER 829155 FAX: 919-292-2694<br />
APPLIED SPECTROSCOPY, SOCIETY FOR 913-843-1235<br />
APPLIED WEIGHT TECHNOLOGY 336-260-2988<br />
ATLANTIC MICROLAB 404-242-0084<br />
BARNSTEAD/LABORATORY DEVICES 43707000 800-447-6722<br />
BIORAD 036423-002 800-424-6723<br />
BODMAN 309-300 800-241-8774 YES<br />
BRINKMAN 755265-3 800-645-3050<br />
Brucker-AXS 800-234-XRAY<br />
CALBIOCHEM 113032 619-450-9600<br />
Brucker NMR 978-667-9580<br />
CALICO INDUSTRIES, INC. 511370 800-638-0828<br />
Calumet Photo 888-367-2781<br />
CAMBRIDGE ISOTOPE 271090 800-322-1174<br />
CAMERA CORNER WAK480 800-868-2462<br />
CAPITOL VACUUM 800-237-3933<br />
CARGO-PACK 919-554-3844<br />
CAROLABS 203-393-3029<br />
CAROLINA BALANCE WAK2 996-3631 YES<br />
CAROLINA BIOLOGICAL SUPPLY CO. 4440700 800-632-1231<br />
CENTRAL SCIENTIFIC CO 800-262-3626<br />
CERAMPTEC 759-4656<br />
Charles Supper Company 800-323-9645<br />
CHARLOTTE VALVE & FITTING CO. WFU001 704-598-7040<br />
CHEM CENTRAL (ACETONE DRUMS) 800-755-8879 YES<br />
CHEMGLASS WAK001 800-843-1794 YES<br />
COLE-PARMER 381234-01 800-323-4340<br />
CONSOLIDATED PLASTICS (RUBBER MAID) 97744-893650 800-362-1000<br />
CORPORATE EXPRESS (HINKLES) 770-1500<br />
CPI 3810 800-878-7654<br />
CRESENT CHEMICAL CO. 800-645-3412<br />
177
CURTIN MATHESON SCI. CO. 23-008-409-40 800-241-7670 YES<br />
Cynmar Corporation 22805 800-223-3517 yes<br />
DEGUSSA 001947 908-561-1100<br />
DILLON SUPPLY CO. WS70528 723-2961<br />
Eagle Instrument Services, Inc., Repair <strong>of</strong> Vacuum Pumps 1-888-433-0890<br />
EASTMAN KODAK (OWNED BY FISHER) 1119502 800-766-7000<br />
EDMUND SCIENTIFIC CO. 325522 609-573-6250 YES<br />
E G Forrest 723-9151<br />
EG&G PARK 2WAKFORE1 609-530-1000<br />
ESA, Inc, 22 Alpha Road, Chelms<strong>for</strong>d, MA Zip 01824-4171 978-250-7090<br />
EXCELLINK WAKE 408-295-9000<br />
FARALLON COMPUTING 1232900 510-596-9359<br />
FARCHAN LABORATORIES, INC. 2310001 904-378-5864<br />
FERGUSON ENTERPRISES, INC. 2350 704-598-7040<br />
Fishel Steel Co., Inc. Winston-Salem 788-2880<br />
FISHER SAFETY 861448-01 800-772-6733<br />
FISHER SCIENTIFIC 861448-01 800-766-7000 YES<br />
FISHER, ED MATERIALS DIV. (EMD) 420356-001 800-955-1177<br />
FLINN SCIENTIFIC INC 2710902 800-452-1261<br />
FLUKA (C/O SIGMA-ALDRICH) 49464319 800-558-9160<br />
EG FORREST, 1023 N Chestnut St none 723-9151<br />
FREY 1578608 800-225-3739<br />
Frontier Scientific, Inc 1328 435-753-1901<br />
GALBRAITH LABS 615-546-1335<br />
GATEWAY WAKEFOR1/000 605-232-2000<br />
GENICOM 703-949-1000<br />
G. J. CHEMICAL CO., INC. Cell 910-540-4588 973-968-3348<br />
GFS CHEMICALS 800-858-9682<br />
GLOBAL COMPUTER SUPPLIES 49219708226 800-845-6225<br />
GOLDEN SOFTWARE 303-279-1021<br />
GOW-MAC INSTRUMENT CO. 610-954-9000<br />
GRAINGER(Login chemdept, password 7486) 837412493 759-2000<br />
GRAPHIC CONTROLS 60227656 800-669-1535<br />
GRAYBAR ELECTRIC CO<br />
GRAY SUPPLY CO. 206492 800-238-2244<br />
HALOCARBON PRODUCTS CORP. 1278 201-262-8899<br />
HEWLETT PACKARD 311129252 1-800-888-9909<br />
Hankison International 724-745-1555<br />
HOLOX (FOR DRY ICE) J7134 996-3832<br />
ICN CHEMICALS (INCLUDES K&K LABS) 122143 800-854-0530<br />
INGOLD ELECTRODES INC. (MEC-TRIC) 10704-376 704-376-8555<br />
INMAC (DAVE BARKIN OUR REP 2006) 912028 800-547-5444<br />
INSTS FOR RES AND INDUSTRY (I R) 215-379-3333<br />
International Crystal Labs 1-973-478-8944<br />
JANSEN CHIMICA (SPECTRUM CHEM) WAK030 800-772-8786<br />
JENSON 800-426-1194<br />
JOYCE BROTHERS 6307 765-6927<br />
KEWAUNEE SCIENTIFIC CORP 1-704-873-7202<br />
178
KODAK LABORATORY CHEMICALS BUY FR FISHER<br />
KONTES 66001 800-223-7150<br />
LABELMASTER key Code GA1100 0157623 800-621-5808<br />
LAB GLASS 250150 800-522-7123 YES<br />
LAB SAFETY SUPPLY, INC. 731096 800-356-0783<br />
LAB TECH, INC 11940 770-422-3305<br />
LANCASTER SYNTHESIS, INC. WFU1 800-238-2324<br />
LEEMAN LABS 508-454-4442<br />
LIEBERT CORPORATION 800-543-2378<br />
LONG COMMUNICATIONS 725-2306<br />
MACHINE & WELDING SUPPLY CO. 723-9651<br />
MATHESON GASES 215-648-4007<br />
MAC WAREHOUSE 3813396 OR<br />
9299215 (DK)<br />
MCARTHY SCIENTIFIC CO. 760-731-6570<br />
MELLES GRIOT 11899 800-835-2626<br />
METTLER 19330 800-638-8537<br />
MIDWEST CENTER FOR MASS SPEC. 402-472-3507<br />
MILLIPORE CORP/WATERS 5140 97437 800-645-5476<br />
MISCO 1080104 800-876-4726<br />
MONOMER POLYMER (DAJAC LABS) 215-364-6111<br />
NATIONAL CABINET LOCK 864-297-6655<br />
NATIONAL WELDERS SUPPLY CO. 1491355 744-0010 YES<br />
NEWARK ELECTRONICS (NITA MOORE) 82590 292-7240 YES<br />
New England Biolabs C8495 899-632-5227<br />
NORELL, INC. NC WFU 800-222-0036<br />
OCEAN OPTICS 415 813-733-2447<br />
OMEGA ENGINEERING, INC. 397970 1-800-826-6342<br />
OMNI INSTRUMENTS (CHRIS DEATON) 228-388-9211<br />
ONYX ENVIRONMENTAL SERVICES 1-800-626-1461<br />
OTIS ELEVATOR 996-5030<br />
PARR INSTRUMENT CO. 13018 309-762-7716<br />
Pharmacia Biotech, Amersham 41904 800-526-3593<br />
Picometrics, France,701Chemin,d’Embeoune 31450-Montlaur 33(0)5.61.28.56.88<br />
PINE INSTRUMENT COMPANY WAFU 412-458-6391<br />
PCR, INC. 393076 800-331-6313<br />
PERKIN ELMER 100020571 800-762-4002, opt 1, 2<br />
PFALTZ AND BAUER UW0001 800-225-5172<br />
Physician Sales and service (PSS) 393075 800-874-2240, ext.3905<br />
PROCESS CONTROL EQUIPMENT 38400 704-334-0881<br />
POLYMICRO TECHNOLOGIES, INC. WAK-0002 602-375-4100<br />
POLY SOFTWARE NITERNAT'L 801-485-0466<br />
PUBLIC SCIENTIFIC GLASS 924-2183<br />
Qiagen 42840 800-426-8157<br />
QUARK ENTERPRISES, INC. WAKEF 800-955-0376<br />
RADIO SHACK (PINE RIDGE PLAZA) C00003223061424 722-0903<br />
REAGENTS INC. (ACETONE DRUMS) 504826 800-732-8484 YES<br />
RELIANCE GLASS WAKE FOREST U 800-323-3334<br />
179
RESEARCH INFORMATION SYSTEMS 619-438-5526<br />
RESEARCH SYSTEMS, INC. (RSI) 303-786-8900<br />
ROADWAY EXPRESS 993-4811<br />
SAFE LAB/NOW BH SCIENTIFIC GLASS 233014 800-932-7120<br />
SAFETY SUPPLY AMERICA 861448-01 800-772-6733<br />
SCHWEIZERHALL 963479 800-243-6564<br />
SCIENTIFIC PRODUCTS (BAXTER) 327607519002 800-234-5227<br />
SIGMA-ALDRICH 20385 800-558-9160<br />
Silicycle 877-745-4292<br />
SMALL PARTS INC. 27109WAF 800-423-9009<br />
SOUTHEASTERN LAB APPARATUS, INC. 100740 803-279-7668<br />
SPECTRUM CHEM (JANSSEN CHIMICA) WAK030 800-772-8786<br />
STN 0896924A 800-753-4CAS<br />
Stratagene 1174 800-424-5444<br />
STREM CHEMICALS, INC. 4-00905 800-647-8736<br />
Sunnyside Ice(dry Ice, if Iinde Gas quits selling<br />
it)<br />
723-5161<br />
SUPELCO 49464319 800-247-6628<br />
TCI AMERICA WAK22 800-423-8616<br />
TECH DATA 964225 800-237-8931<br />
TEKTRONIX, INC. 34111014 800-835-9433<br />
Thermo Electron Scientific Instruments Corp 800-642-6538<br />
THOMAS SCIENTIFIC 337952000 800-345-2100 YES<br />
Thomasville City Ice (picnic Ice in bulk) 472-7426<br />
TopBulb 430635 800-238-2244<br />
Topogen 800-867-6436<br />
TRIMETRIX WFU02 206-527-1801<br />
UNITED CHEMICAL TECHNOLOGIES WAWNB2 800-541-0559<br />
VAN WATERS AND ROGERS (VWR) 2038462 800-932-5000<br />
VESUVIUS MCDANIEL 2574 412-843-8300<br />
VIKING OFFICE PRODUCTS 377193 800-421-1222<br />
WATERS 5140 97437 800-252-4752<br />
WELCH VACUUM TECHNOLOGIES 847-676-8819 or 847-676-8800, ext. 8819<br />
WILMAD GLASS CO., INC. 250150 800-220-5171<br />
180
MISCELLANEOUS INFORMATION<br />
Acros is a part <strong>of</strong> Fisher Scientific Co. (prefix all Acros chemical catalog #s on a Fisher order with “AC”)<br />
Spectrum Chemical Mfg. Corp. is now part <strong>of</strong> Jansen Chimica.<br />
K & K Laboratories is now a part <strong>of</strong> ICN Chemicals.<br />
Schweizerhall and Chemalog now sell chemicals only in bulk quantities.<br />
Mallinckrodt and J. T. Baker sells their chemicals through Scientific Products until recently called Baxter or<br />
VWR (Van Waters and Rogers). VWR has merged with Scientific Products and is now called VWR<br />
Scientific Products.<br />
Baxter Chemicals is now Scientific Products.<br />
Kodak Laboratory Chemicals was bought out by Fisher Scientific Co. Buy Kodak Chemicals, using the<br />
Kodak catalog number from Fisher at 1-800-766-7000, through the ARCOS Organics catalog. ACROS<br />
sells addition chemicals as well, and all are sold at a 10% discount.<br />
Kimble Glassware is sold through its retail dealers, such as Fisher, Scientific Products (Baxter), etc.<br />
Curtin Matheson Sci. Co. has been bought out by Fisher.<br />
181
VI. Purchasing Procedure <strong>for</strong> DEA Controlled Substances<br />
Chemical purchases by faculty will occasionally result in chemical manufacture mailings warning<br />
<strong>of</strong> Drug En<strong>for</strong>cement Administration (or DEA) regulations which apply to the purchase <strong>of</strong> certain "drug<br />
precursors" or "essential chemicals" involved in criminal preparation <strong>of</strong> illicit drugs. The pertinent section<br />
<strong>of</strong> the Code <strong>of</strong> Federal Regulations is as follows: 21 CFR 1310.05 and 1310.06. The listing <strong>of</strong> such<br />
chemicals occurs in section 21 CFR 1310.02, which can be accessed at:<br />
http://www.access.gpo.gov/nara/cfr/waisidx_00/21cfr1310_00.html<br />
According to Mike Callan and Brian Reese <strong>of</strong> the Greensboro branch <strong>of</strong> the DEA, the university,<br />
and the chemistry department in particular, do not "manufacture, distribute, export, or import" the chemicals<br />
listed above in 21 CFR 1310.02. There<strong>for</strong>e, we are not subject to reporting requirements. We should,<br />
however, report any suspicious activity regarding these chemicals to the Greensboro DEA <strong>of</strong>fice (phone #<br />
547-4219) and keep them in a secure research, teaching lab, or storage room.<br />
Aldrich Chemical Co. requires annual signature updates from the Chemical Department <strong>for</strong> their<br />
DEA records. Since all chemicals in Salem Hall are purchased only via Faculty signatures on Purchase<br />
Order Forms, chemicals cannot possibly be bought by anyone else.<br />
The list <strong>of</strong> present authorized buyers <strong>of</strong> chemicals in Salem Hall is listed here:<br />
Alexander, Rebecca<br />
Bierbach, Ulrich, Pr<strong>of</strong>.<br />
Brown, Bernard, Pr<strong>of</strong>.<br />
Buchmueller, Karen, Pr<strong>of</strong>.<br />
Colyer, Christa, Pr<strong>of</strong>.<br />
Day, Cynthia, Pr<strong>of</strong>.<br />
Doub, Melissa, Chemistry Department Administrative Assistant<br />
Glisen-King, Angela, Pr<strong>of</strong>.<br />
Hinze, Willie L., Pr<strong>of</strong>.<br />
Jones, Bradley, Pr<strong>of</strong>.<br />
Jones, Paul, Pr<strong>of</strong>.<br />
King, Bruce, Pr<strong>of</strong>.<br />
Kondepudi, Dilip, Pr<strong>of</strong>.<br />
Lachgar, Abdessadek, Pr<strong>of</strong>.<br />
N<strong>of</strong>tle, Ronald, Pr<strong>of</strong>.<br />
Sw<strong>of</strong><strong>for</strong>d, Robert, Pr<strong>of</strong>.<br />
Tobey, Suzanne, Pr<strong>of</strong>.<br />
Thompson, Michael, Laboratory Manager<br />
Welker, Mark, Pr<strong>of</strong>.<br />
Welder, Cathy, Pr<strong>of</strong>.<br />
Wright, Marcus, Pr<strong>of</strong>.<br />
182
VII. Alcohol Dispensing Procedure<br />
Pure Ethyl alcohol is stored in two sealed and locked areas in Salem Hall. The dispensing area is<br />
the solvent room, #20. When you need pint size bottles <strong>of</strong> 200 pro<strong>of</strong> or 5 gallon containers <strong>of</strong> 190 pro<strong>of</strong><br />
(95%) ethyl alcohol <strong>for</strong> your research or teaching laboratory, please obtain them from that room.<br />
A. Alcohol <strong>Use</strong> Logbook<br />
When removing ethyl alcohol, please enter the proper in<strong>for</strong>mation in the “Alcohol <strong>Use</strong> Logbook”,<br />
which is kept permanently in that room on a shelf just above the alcohol. You must indicate the Date the<br />
alcohol was taken, the amount (in pints <strong>of</strong> 200 pro<strong>of</strong> or gallons <strong>of</strong> 190 pro<strong>of</strong>), the alcohol purity (200<br />
pro<strong>of</strong> /100% or 190 pro<strong>of</strong> / 95%), and the pr<strong>of</strong>essor name under whose authority you are dispensing alcohol<br />
or the teaching lab course number which requires the alcohol.<br />
VIII. OSHA/EPA Inspection Procedure <strong>for</strong> Salem Hall<br />
The following procedure, provided by the Bowman Gray School <strong>of</strong> Medicine Environmental<br />
Health Office, will serve as our temporary policy <strong>for</strong> Chemistry Department OSHA/EPA inspections. A<br />
more detailed listing <strong>of</strong> recommendations is kept on the next page <strong>of</strong> the hardcopy <strong>of</strong> this manual kept in the<br />
stockroom, room # 110.<br />
Call Mr. Scott Frazier [WFU Assistant Environmental Health and Safety (EHS) Director] (phone #<br />
4329 or 4224) and alert him to the need <strong>for</strong> attending the inspection. Ask him to:<br />
a) Bring a loaded camera and tape recorder, if available.<br />
b) Take the inspector only where he/she wishes to go, until further notice from the Chemistry<br />
Department laboratory manager or Faculty member.<br />
c) Call Ms. Donna Hamilton <strong>of</strong> the Reynolda Campus Legal Dept. (phone # 5967) or the legal<br />
Dept. itself (phone # 6100).<br />
d) Note the location <strong>of</strong> your Chemical Hygiene Plan, in your lab or on your computer.<br />
e) Follow the Procedure listed on the next page.<br />
f) Recognize that OSHA records <strong>for</strong> Salem Hall are kept in the chemistry stockroom file cabinet,<br />
top file drawer. Keys to this cabinet are kept in the chemistry <strong>of</strong>fice #208 with Mrs. Melissa Doub<br />
(Administrative Assistant, phone # 5325), with Mr. Scott Frazier [WFU Assistant Environmental<br />
Health and Safety (EHS) Director], phone # 4329 or 4224) and with Michael Thompson ( lab<br />
manager <strong>of</strong> Salem Hall, work phone # 5324, home phone # 896-8615).<br />
A good source <strong>of</strong> in<strong>for</strong>mation in the event Mr. Frazier is not available is Michelle Adkins (WFU<br />
Director <strong>of</strong> Environmental Health and Safety), phone # 5385 (cell 480-8480), or Mr. Frazier‟s equivalent on<br />
the Hawthorne BGSM campus, Mr. Dave Brown, BGSM Director <strong>of</strong> Environmental Health and Safety,<br />
phone # 716-9375, pager # 806-7921. (Here is more specific contact in<strong>for</strong>mation <strong>for</strong> Michelle Adkins,<br />
CHMM, Director <strong>of</strong> Environmental Health and Safety, adkinsmm@wfu.edu, phone: 336-758-5385,<br />
cell: 336-480-8480, fax: 336-758-3088).<br />
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IX. Chemical Inventories<br />
A. Inventory <strong>of</strong> All Chemicals and MSDS Sheets in the Chemistry<br />
Department<br />
All incoming MSDS sheets <strong>for</strong> each and every chemical purchased <strong>for</strong> the Chemistry Department<br />
are kept in a central area <strong>of</strong> the building in a set <strong>of</strong> orange-red binder notebooks. They are mailed from the<br />
manufacturer <strong>of</strong> the chemical to Salem Hall.<br />
As chemicals are unpacked in the Dockyard area, the packing slips are placed in a basket on the<br />
wall next to the receiving table. The chemicals are dated in ink on the bottle label and taken to the<br />
particular lab in the building where it is to be used, after entering the chemical and its MSDS sheet into the<br />
on-line chemical inventory. The MSDS sheets are alphabetically arranged in the online inventory system<br />
and a hardcopy <strong>of</strong> the MSDS inventory is kept in a black notebook near the actual the actual MSDS sheets.<br />
These MSDS sheets are accessible 24 hours a day. The inventory web site is:<br />
http://www.wfu.edu/chem/cheminventory/index.html<br />
Presently, designated storage areas are assigned in each laboratory <strong>for</strong> storage <strong>of</strong> carcinogens and<br />
teratogens/mutagens. Chemicals with a high degree <strong>of</strong> acute toxicity will be given an HMIS/NFPA acute<br />
toxicity rating <strong>of</strong> 3 or 4 on the MSDS sheet by the chemical‟s manufacturer. Also “Select carcinogens” are<br />
identified from manufacturer‟s MSDS data. There is at present only one universally acknowledged list <strong>of</strong><br />
known human teratogens. It is contained on page XXV <strong>of</strong> Shepard, Thomas H.,Catalog <strong>of</strong> Teratogenic<br />
Agents, 8th edition, The Johns Hopkins University Press, Baltimore, MD: 1995. See<br />
http://depts.washington.edu/~terisweb/teris/<br />
They are listed below. Most <strong>of</strong> them are hormones or drugs:<br />
CHEMICAL NAME CAS # CHEMICAL NAME CAS #<br />
Aminopterin 54-62-6 Methimazole 60-56-0<br />
Androgenic hormones Methylaminopterin<br />
Busulfan 55-98-1 Methylene blue<br />
Captopril 62571-86-2 Organic mercury 7439-97-6<br />
Carbamazepine 298-46-4 Penicillamine 52-67-5<br />
Chlorobiphenyls Primidone 125-33-7<br />
Cocaine 50-36-2 Quinine 130-95-0<br />
Colchicine 64-86-8 1,3-cis-retinoic acid 4759-48-2<br />
Coumarin anticoagulants Streptomycin 57-92-1<br />
Cyclophosphamide 50-18-0 Tetracycline 60-54-8<br />
Diethylstilbestrol 56-53-1 Tetracycline-7-H3 36051-40-8<br />
Diphenylhydantoin Tetracycline Hydrochloride 64-75-5<br />
Disulfiram 97-77-8 Tetracycline Phosphate 13930-32-0<br />
Enalapril 75847-73-3 Thalidomide 50-35-1<br />
Ergotamine 113-15-5 Toluene abuse 108-88-3<br />
Etretinate Trimethadione<br />
Iodides Valproic acid 99-66-1<br />
Lead 7439-92-1 High Vitamin A 68-26-8<br />
Lithium 7439-93-2<br />
Additional sources <strong>of</strong> possible teratogens or mutagens are listed on page 46 <strong>of</strong> Prudent Practices.<br />
Until a definite, all-inclusive list <strong>of</strong> teratogens or mutagens is published, it shall be the practice <strong>of</strong> the<br />
Chemistry Department to designate such substances in the MSDS inventory based on in<strong>for</strong>mation contained<br />
in the MSDS sheet and so rated in HMIS/NFPA <strong>for</strong>mat as defined previously.<br />
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B. Instructions <strong>for</strong> the <strong>Use</strong> <strong>of</strong> the Online Inventory System<br />
(prepared by Amanda Price and Mike Thompson)<br />
1. Go to: http://www.wfu.edu/chem/cheminventory/index.html<br />
2. Enter the inventory system by clicking on “Online Chemical Inventory Database”.<br />
3. The Home Page <strong>for</strong>mat allows the user to choose from several inventory options.<br />
These include:<br />
a) Entering new chemicals into the inventory <strong>of</strong> a specific<br />
Faculty Group or Undergraduate Lab Class [“Add Inventory” button]<br />
b) Viewing a specific Faculty Group’s entire current inventory, or<br />
Searching <strong>for</strong> a particular chemical in all departmental inventories (including<br />
your own) by chemical name (partially or fully named), CAS number, or the<br />
date it was entered [“Search/Update Inventory” button]. You can also view<br />
the entire inventory <strong>of</strong> the various storerooms (“room 19” <strong>for</strong> departmental<br />
storage, “general” <strong>for</strong> inorganic chemicals in room 103, “Organic” <strong>for</strong> organic<br />
chemicals in room 103, “Inorganic” <strong>for</strong> Advanced Inorganic course # 361 in<br />
room 19, “Indicator” <strong>for</strong> indicators and dyes in a cabinet in room 103, “room<br />
7” <strong>for</strong> the Physical Chemistry lab, “<strong>Solvent</strong>” <strong>for</strong> large solvent and ethanol<br />
containers in departmental storage room # 20), all <strong>of</strong> which are included in<br />
the category <strong>of</strong> Individual Faculty Group Inventory.<br />
You can also search <strong>for</strong> a list <strong>of</strong> all lecture bottles under the chemical<br />
search option in the location field.<br />
c) Searching <strong>for</strong> safety in<strong>for</strong>mation from MSDS sheets, listed by chemical name<br />
or CAS number [“Search MSDS” button]<br />
d) Adding MSDS sheets to the MSDS Inventory [“Add MSDS” button]<br />
It is best to search <strong>for</strong> an individual chemical by CAS number (Chemical Abstract Service<br />
number), which is completely specific <strong>for</strong> a particular chemical, since searching by name will<br />
result in multiple listings <strong>of</strong> any chemical name which contains your chemical as part <strong>of</strong> its<br />
name.<br />
4. Once an option has been chosen, the required in<strong>for</strong>mation must<br />
be entered (username and which inventory) and then submitted [Click the “Submit”<br />
button]. This allows the user to view the requested inventory, specific chemical listing, or<br />
new chemical entry <strong>for</strong>m.<br />
5. Adding a chemical to the inventory:<br />
a) Again, the user must enter a username and choose which Faculty Group or<br />
Undergrad Lab inventory or storage room one wishes to work with.<br />
b) Once this is done and has been submitted, a new screen will appear with an<br />
entry <strong>for</strong>m indicating several empty in<strong>for</strong>mation fields. These include:<br />
1) Chemical name (don’t list “HPLC Grade”, or 98%, etc., unless you<br />
really need to)<br />
2) CAS number (DO NOT USE HYPHENS between numbers)<br />
3) Catalog number<br />
4) Supplier<br />
5) Quantity (how many bottles, containers, etc.?)<br />
6) Size (numerical amount, 25, 500, 1, etc.) and Unit (grams, mL, Kg,<br />
etc.)<br />
7) Location (shelf number, cabinet label, which hood, etc.?)<br />
c) The user must completely fill all fields be<strong>for</strong>e submitting<br />
new in<strong>for</strong>mation into the inventory.<br />
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d) After submitting a new entry, the user can continue to add chemicals to the<br />
same inventory or go back to the Main Menu and select another option. Your<br />
new chemicals will be automatically alphabetized when you have finished<br />
entering them into your inventory and exit the inventory.<br />
6. A hard copy <strong>of</strong> an individual inventory can be obtained by listing an individual Faculty<br />
Group (or individual teaching lab/storeroom) inventory and printing directly from the File<br />
menu.<br />
7. The Lab Manager can obtain a hard copy <strong>of</strong> the MSDS inventory by selecting “Search<br />
MSDS” (<strong>of</strong> a particular Department) on the main page <strong>of</strong> the inventory website and, then,<br />
selecting “Chem” from the drop-down menu on the Search MSDS page. Once the computer<br />
has finished searching <strong>for</strong> all chemicals in that inventory, it will indicate “Total matches<br />
found: xxxx (or a certain number over 1000, at least) - Too many to display here. Click here<br />
to download the file so you can open it in Excel.” Click there to download the file into Excel.<br />
Click on this link and save the file in the Excel folder under <strong>Use</strong>rdata. Replace old/existing<br />
files with the same name when asked to do so while downloading the updated inventory file.<br />
Now the full MSDS inventory can be viewed in Excel <strong>for</strong>mat, and printed if necessary. The<br />
Lab Manager can also get hardcopies <strong>of</strong> any shorter Faculty Group chemical inventory the<br />
same way, when listing any such inventory which happens to be over 1000 entries in size. The<br />
database system apparently cannot list overly large inventories, and they must be downloaded<br />
into an Excel file.<br />
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C. General In<strong>for</strong>mation <strong>for</strong> <strong>Use</strong>rs<br />
(Written by Yue-Ling Wong, Academic Computing Specialist, March 5, 2001)<br />
URL <strong>of</strong> the Online Chemical Inventory Database<br />
http://www.wfu.edu/chem/cheminventory<br />
/db/<br />
<strong>Use</strong> <strong>of</strong> the Databases<br />
1. Any WFU user who has a valid username and password can search both the inventory and<br />
MSDS databases. There<strong>for</strong>e, when you access the web pages <strong>of</strong> the database, it will first prompt<br />
you <strong>for</strong> username and password. Enter YOUR valid WFU username and password.<br />
If it does not prompt you, or the username on the <strong>for</strong>m shows another person's username, then exit<br />
all Netscape application (close all Netscape browser windows, Netscape e-mail, calendar, etc.) and<br />
start Netscape again and go to the database's URL again.<br />
2. Only designated users can add and update the databases. Mike Thompson is the one who can<br />
assign user permission to add or update the databases. The user permission categories are by<br />
departments, by databases (inventory and msds), by privileges (adding and updating). For<br />
example, a user can be allowed to add chemical to an inventory in the chemistry department only,<br />
but cannot update the inventory.<br />
3. Searching <strong>for</strong> a particular chemical is limited to 1000 matches. It will not display the search<br />
result on the web page if it is over 1000 matches. If this happens, it will save the results in an<br />
Excel spreadsheet and you can download it. You can also try to limit the search.<br />
Note: The Excel spreadsheet will list the username <strong>of</strong> the person doing the search, the date and<br />
time <strong>of</strong> the search, and the criteria <strong>of</strong> the search. There<strong>for</strong>e, if you are going to keep the Excel<br />
spreadsheet, this should provide you enough in<strong>for</strong>mation about “who, when and what”. If someone<br />
is doing a search <strong>of</strong> over 1000 matches at about the same time you are or be<strong>for</strong>e you download the<br />
Excel spreadsheet, you may encounter problems getting the correct Excel spreadsheet. But, always<br />
check the in<strong>for</strong>mation <strong>of</strong> “who, when, what” at the top <strong>of</strong> the spreadsheet to make sure you are<br />
getting the matches you are expecting. If it is not your search result, try re-submit the search again<br />
and download the Excel spreadsheet ASAP.<br />
4. You can Update your inventories but there is no direct "Delete" on the web. It's because it is<br />
too easy to delete items unintentionally on the web. If you want to delete an item, try use Update,<br />
and add the word "delete" (all small cases) in front <strong>of</strong> the item's chemical name. We will remove<br />
those items that are labeled "delete" from the databases on a regular basis. But, you can at least<br />
change your mind and "undelete" the items (by removing the “delete” word in the chemical name)<br />
as long as we have not removed those items yet.<br />
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D. Individual Chemical Inventories <strong>of</strong> the Chemistry Department, Salem<br />
Hall:<br />
listed in the Order they appear in the scroll-down list in the Oracle-based<br />
online Chemical Inventory:<br />
Faculty Inventories:<br />
Dr. Alexander (listed as Alexanr in online inventory), room # 108, Salem Hall<br />
Dr. Bierbach (bierbach), room # 107<br />
Dr. Brown (brownba), room # 14<br />
Dr. Buchmueller (Buchmueller), room # 1<br />
Dr. Colyer (colyer), room # 114<br />
Dr. Hinze (hinze), room # 109<br />
Dr. Jones (jones), room # 118<br />
Dr. Paul Jones (jonespb), room # 113<br />
Dr. Bruce King (King), room # 17<br />
Dr. Kondepudi (Kondepudi), room # 5<br />
Dr. Lachgar (lachgar), room # 6<br />
Dr. N<strong>of</strong>tle (n<strong>of</strong>tle), room # 117<br />
Dr. Sw<strong>of</strong><strong>for</strong>d (Sw<strong>of</strong><strong>for</strong>d), room # 7<br />
Dr. Tobey (Tobey), room # 2<br />
Dr. Welker (welker), room # 13<br />
Undergraduate Lab and Departmental overflow Inventories:<br />
General Chemistry Labs 111L, 230L, and 260L (general), room # 103<br />
Departmental Dyes and Indicators cabinet (indicator), room # 103<br />
Advanced Inorganic Chemistry Lab 361L (inorganic), room # 19<br />
Everyday Chemistry Lab 108L (nonmajors), room # 103<br />
Organic Chemistry Labs 122L and 223L (organic), room # 103 and 19<br />
Loading Dock Departmental Overflow Chemicals (room19), room # 19<br />
Physical Chemistry Lab 341L (room7), room # 7<br />
Loading Dock <strong>Solvent</strong> Room (solvent), room # 20<br />
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