FlexPak 3000 Digital DC Drive Hardware ... - Reliance Electric

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1.6 Optional KitsReliance offers modification kits that broaden the application range of the drive. Asummary of these kits is presented in table 1.1. Not all kits can be used with all drivemodel numbers. Refer to the Standard Drives and Control Products catalog (D-406)for more information.Table 1.1 – Drive Modification KitsNameDescriptionModelNumberI/M Number115 VAC ControlInterface460 VAC to 230 VACConversion KitConverts customer-supplied 115 VAC signals to24 VDC for operating a FlexPak 3000. Mountsseparately on the panel or can be mounted in thebottom of a NEMA 1 enclosed drive.Allows conversion of the 460 VAC FlexPak 3000to a 230 VAC FlexPak 3000 at one-half the 460VAC horsepower rating.917FK0101 D2-3338916FK series D2-3329AC Line DisconnectKitAllows the three-phase line to be disconnected atthe drive. Molded case switch that mounts on thechassis of the drive or NEMA 1 enclosure.901FK seriesD2-3292,D2-3365 orD2-3395AC TachometerFeedback KitAutoMax NetworkCommunication BoardBlower Motor StarterKitAllows the FlexPak 3000 to accept feedbacksignals from AC tachometers to a maximumvoltage of 275 VAC RMS.Allows the FlexPak 3000 to communicate on theReliance AutoMax Distributed Control System(DCS).Provides a fused AC starter with adjustableoverload and interlocking for control of the threephaseblower motor used to cool the DC motor.907FK0301 D2-3297915FK0101 D2-3318902FK series D2-3295DeviceNetCommunication BoardAllows a FlexPak 3000 to communicate over theopen protocol DeviceNet network. Mounts insidethe FlexPak 3000 and includes terminals fornetwork connections. You cannot use theAutoMax Network Communication board whenusing the DeviceNet board.915FK1100n/aDrive ControlConfigurationSoftware for FlexPak3000ControlNet NetworkCommunicationBoardWindows-based software that allows the user toconnect any personal computer runningMicrosoft Windows version 3.1 or later to aFlexPak 3000 drive. Allows you to create, store,upload, and download drive configurations. Youcan also start and stop the drive, monitor andchange parameters through the PC, and readand reset the drive's fault log.Allows a FlexPak 3000 to communicate over theControlNet network.2CS3000 D2-3348915FK2101 D2-34251-4 FlexPak 3000 DC Drive Hardware Reference Version 4.3
Table 1.1 – Drive Modification KitsNameDescriptionModelNumberI/M NumberDynamic Braking KitProvides the hardware, including braking grids,needed to provide dynamic braking on stop.908FK,909FK,912FK, and913FK seriesD2-3313 orD2-3374Enhanced FieldSupply KitField CurrentRegulator KitI/O Expansion BoardProvides electronic field trim, field economy, andthe ability to supply 240V field voltage and otherspecial voltages. This kit replaces the standardfield supply.Provides field economy, as well as preweakeningof the field using a fixed reference orfield weakening for above base speed operation.Tachometer feedback is required with this kit.This kit replaces the standard field supply.Mounts on the FlexPak 3000 chassis and givesthe FlexPak 3000 additional analog, frequency,and digital I/O capability.923FK series D2-3413911FK series D2-3336914FK0101 D2-3301Inverting Fault CircuitBreaker KitThis kit is an alternative to drives supplied withinverting fault fuses.906FK seriesD2-3300 orD2-3330NEMA 1 ConversionKitConverts the standard chassis to a NEMA 1enclosure.904FK seriesD2-3299 orD2-3331Operator InterfaceModule (OIM) RemoteMounting KitAllows mounting of the OIM up to five metersfrom the drive.905FK0101 D2-3294Pulse EncoderFeedback KitAllows for digital pulse encoder speed feedback. 907FK0101 D2-33021.7 Getting Assistance from Reliance ElectricIf you have any questions or problems with the products described in this instructionmanual, contact your local Reliance Electric sales office. For technical assistance, call864-284-5444.Introduction to the FlexPak 3000 Drive 1-5
Page 2: The information in this manual is s
Page 6: Figure 2.25 - Location of Regulator
Page 9 and 10: CHAPTER 1Introduction to the FlexPa
Page 11: The drive employs a wireless constr
Page 15 and 16: CHAPTER 2Install and Wire the Drive
Page 17 and 18: Figure 2.3 - Drive Mounting Dimensi
Page 19 and 20: Figure 2.5 - Drive Mounting Dimensi
Page 21 and 22: Figure 2.7 - Integrator Drive Mount
Page 23 and 24: 2.4 Install the MotorStep 1. Verify
Page 25 and 26: Figure 2.8 - Drive Control and Powe
Page 27 and 28: Figure 2.10 - Drive Control and Pow
Page 29 and 30: Figure 2.12 - Integrator Drive Cont
Page 31 and 32: 2.5.2 Recommended LugsThe following
Page 33 and 34: Table 2.3 - AC Line Torque Recommen
Page 35 and 36: AC LINECONNECTIONAC LINECONNECTIONS
Page 37 and 38: Figure 2.19 - DC Motor Field and Ar
Page 39 and 40: Figure 2.21 - DC Motor Field and Ar
Page 41 and 42: HorsepowerRated DrivesTable 2.4 - A
Page 43 and 44: 2.5.5.1 Wire the COAST/STOP Digital
Page 45 and 46: RS-232ConnectorFigure 2.25 - Locati
Page 47 and 48: 2.5.6.1 Logic Inputs!ATTENTION:Conn
Page 49 and 50: CHAPTER 3Drive Setup and Adjustment
Page 51 and 52: Step 4.Step 5.Re-connect power to t
Page 53 and 54: JUMPERJ15 (REGULATOR TYPE)J16 (OIM
Page 55 and 56: 3.4.3 Set Field Loss Detection (Jum
Page 57 and 58: 3.4.7 Set the Analog Auto Mode Refe
Page 59 and 60: Step 4.After power-up, select ARMAT
Page 61 and 62: CHAPTER 4Troubleshooting/Diagnostic
Page 63 and 64:
4.5 Check the Regulator LED StatusT
Page 65 and 66:
CHAPTER 5Replacement Parts!ATTENTIO
Page 67 and 68:
APPENDIX ATechnical SpecificationsT
Page 69 and 70:
Table A.6 - Power Ratings 1 (230/46
Page 71 and 72:
Table A.10 - Analog InputsManual Mo
Page 73 and 74:
APPENDIX BCompliance with European
Page 75 and 76:
Table B.1 - AC Mains Filter Model N
Page 77 and 78:
B.3 Mounting the EquipmentMount all
Page 79 and 80:
LINELOADFigure B.4 - 3DF4357 Filter
Page 81 and 82:
B.4 Grounding RequirementsStar grou
Page 83 and 84:
Main ElectricalCabinetTerminate gro
Page 85 and 86:
The external motor wiring must be r
Page 87 and 88:
ELECTRICAL CABINETAC POWERENTRYPEUV
Page 89 and 90:
APPENDIX CRecommended Parts forInte
Page 91 and 92:
AFB18818912346 5F1F2581582583Figure
Page 93 and 94:
C.2 Wire Control Power to the Drive
Page 95 and 96:
APPENDIX DGlossary Of Termsaltitude
Page 97 and 98:
service factor (SF): When used on a
Page 99 and 100:
INDEXAAC lineconnection location, 1
Page 101 and 102:
Jjumper settings, 1-4 to 1-10analog
Page 103 and 104:
DIFDocumentationImprovement FormUse
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FlexPak 3000 Digital DC Drive Hardware ... - Reliance Electric

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