FlexPak 3000 Digital DC Drive Hardware ... - Reliance Electric

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2.2 Install a Transformer!ATTENTION:If an input transformer is installed ahead of the drive, apower disconnecting device must be installed between the power lineand the primary of the transformer. If this power disconnecting device isa circuit breaker, the circuit breaker trip rating must be coordinated withthe inrush current (10 to 12 times full-load current) of the inputtransformer. Distribution system capacity above the maximumrecommended system KVA requires using an isolation transformer, a linereactor, or other means of adding similar impedance. Failure to observethis precaution could result in damage to, or destruction of, the equipmentATTENTION: Connection of a drive to a transformer with a primary ratingof 2300 VAC or more may require additional input line conditioning.Contact your local Reliance Electric sales/service office for assistancewhen this is required. Failure to observe this precaution could result indamage to, or destruction of, the equipment.Input transformers step up or step down input voltage and can be either auto orisolation transformer types. Users should consider using an isolation transformerinstead of an auto transformer for the following advantages:• AC power line disturbances and transients are minimized by an isolationtransformer, thus reducing or eliminating possible damage to solid statecomponents.• An isolation transformer provides electrical isolation for the drive from plant powersystem grounds. Damaging currents may be avoided in instances where the DCoutput is accidentally grounded or where the DC motor circuits are grounded.Refer to tables A.1 and A.6 for more information. Reliance offers a series of isolationtransformers suitable for use with the drive. Call you local Reliance Electric salesoffice for assistance.2.3 Install an Input Disconnect!ATTENTION:The NEC/CEC requires that an input disconnect beprovided in the incoming power line and either be located within sight ofthe drive or have provisions for a padlock. Install an input disconnect inthe incoming power line that is located within sight of the drive or thathas provisions for a padlock. Failure to observe this precaution couldresult in severe bodily injury or loss of life.Any fused disconnect or circuit breaker in the incoming AC line must accommodate amaximum symmetrical AC fault current as indicated in Appendix A of this instructionmanual. Size the disconnect to handle the transformer primary current as well as anyadditional loads the disconnect may supply.Step 1.Step 2.Install an input disconnect in the incoming power line according to the NEC/CEC if not provided with the drive. The disconnect switch should be withinclear view of machine operator and maintenance personnel for easy accessand safety. An open-type switch with provisions for a padlock isrecommended.Wire this disconnect in the primary circuit of the drive isolation transformer (ifused).2-8 FlexPak 3000 DC Drive Hardware Reference Version 4.3
2.4 Install the MotorStep 1. Verify that the motor is the appropriate rating to use with the drive.Step 2. Install the DC motor in accordance with its installation instructions.Step 3. Make sure that coupled applications have proper shaft alignment with thedriven machine or that belted applications have proper sheave/belt alignmentto minimize unnecessary motor loading.Step 4. If the motor is accessible while it is running, install a protective guard aroundall exposed rotating parts.Step 5. Wire the motor to the drive. Refer to section 2.6.4, “Wire the DC Motor to theDrive.”2.5 General Wiring Practices!ATTENTION:The user is responsible for conforming to the NationalElectric Code (NEC/CEC) and all other applicable local codes. Wiringpractices, grounding, disconnects, and overcurrent protection are ofparticular importance. Size and install all wiring in conformance with theNEC/CEC and all other applicable codes. Failure to observe thisprecaution could result in severe bodily injury or loss of life.The drive is designed for AC power entry and DC power exiting at the top and controland signal wiring entering from the bottom.Reference signal wiring should be run in a separate conduit isolated from all AC andDC power and control. Signal wires should not be run in parallel with high voltage orelectrically noisy conductors. Always cross such conductors at 90°. All referencesignals should be wired with either twisted double or twisted triple conductor wire, 2twists per inch, stranded copper, AWG No. 16, 600 VAC rated, poly-vinyl chlorideinsulation, with a temperature range of 40°C to 105°C (104°F to 221°F).Tachometer feedback and other signal wiring should be run in a separate conduitisolated from all AC and DC power and logic control. Wiring should be the same as forthe reference signals. For mounting with external contacts and solenoids, coils shouldbe suppressed to reduce noise.Important: The maximum recommended wire length from the drive to the motor is1000 feet.2.5.1 Ground the Drive and Enclosure, the Motor and the Operator'sControl StationYou must ground both the control and power wiring.Step 1. Locate the drive ground points as shown in figures 2.8 through 2.13.Step 2. Run a suitable equipment grounding conductor unbroken from any driveground point (see step 1) to the plant ground (grounding electrode). A ringlug is recommended at the ground point.Step 3. Connect a suitable grounding conductor from each conduit to this driveground point.Install and Wire the Drive 2-9
Page 2: The information in this manual is s
Page 6: Figure 2.25 - Location of Regulator
Page 9 and 10: CHAPTER 1Introduction to the FlexPa
Page 11 and 12: The drive employs a wireless constr
Page 13 and 14: Table 1.1 - Drive Modification Kits
Page 15 and 16: CHAPTER 2Install and Wire the Drive
Page 17 and 18: Figure 2.3 - Drive Mounting Dimensi
Page 19 and 20: Figure 2.5 - Drive Mounting Dimensi
Page 21: Figure 2.7 - Integrator Drive Mount
Page 25 and 26: Figure 2.8 - Drive Control and Powe
Page 27 and 28: Figure 2.10 - Drive Control and Pow
Page 29 and 30: Figure 2.12 - Integrator Drive Cont
Page 31 and 32: 2.5.2 Recommended LugsThe following
Page 33 and 34: Table 2.3 - AC Line Torque Recommen
Page 35 and 36: AC LINECONNECTIONAC LINECONNECTIONS
Page 37 and 38: Figure 2.19 - DC Motor Field and Ar
Page 39 and 40: Figure 2.21 - DC Motor Field and Ar
Page 41 and 42: HorsepowerRated DrivesTable 2.4 - A
Page 43 and 44: 2.5.5.1 Wire the COAST/STOP Digital
Page 45 and 46: RS-232ConnectorFigure 2.25 - Locati
Page 47 and 48: 2.5.6.1 Logic Inputs!ATTENTION:Conn
Page 49 and 50: CHAPTER 3Drive Setup and Adjustment
Page 51 and 52: Step 4.Step 5.Re-connect power to t
Page 53 and 54: JUMPERJ15 (REGULATOR TYPE)J16 (OIM
Page 55 and 56: 3.4.3 Set Field Loss Detection (Jum
Page 57 and 58: 3.4.7 Set the Analog Auto Mode Refe
Page 59 and 60: Step 4.After power-up, select ARMAT
Page 61 and 62: CHAPTER 4Troubleshooting/Diagnostic
Page 63 and 64: 4.5 Check the Regulator LED StatusT
Page 65 and 66: CHAPTER 5Replacement Parts!ATTENTIO
Page 67 and 68: APPENDIX ATechnical SpecificationsT
Page 69 and 70: Table A.6 - Power Ratings 1 (230/46
Page 71 and 72: Table A.10 - Analog InputsManual Mo
Page 73 and 74:
APPENDIX BCompliance with European
Page 75 and 76:
Table B.1 - AC Mains Filter Model N
Page 77 and 78:
B.3 Mounting the EquipmentMount all
Page 79 and 80:
LINELOADFigure B.4 - 3DF4357 Filter
Page 81 and 82:
B.4 Grounding RequirementsStar grou
Page 83 and 84:
Main ElectricalCabinetTerminate gro
Page 85 and 86:
The external motor wiring must be r
Page 87 and 88:
ELECTRICAL CABINETAC POWERENTRYPEUV
Page 89 and 90:
APPENDIX CRecommended Parts forInte
Page 91 and 92:
AFB18818912346 5F1F2581582583Figure
Page 93 and 94:
C.2 Wire Control Power to the Drive
Page 95 and 96:
APPENDIX DGlossary Of Termsaltitude
Page 97 and 98:
service factor (SF): When used on a
Page 99 and 100:
INDEXAAC lineconnection location, 1
Page 101 and 102:
Jjumper settings, 1-4 to 1-10analog
Page 103 and 104:
DIFDocumentationImprovement FormUse
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FlexPak 3000 Digital DC Drive Hardware ... - Reliance Electric

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