Bari DV Model 8180 Manual - Hearthstone Stoves

(Model 8180)Gas Fired Direct-Vent HeaterOwner's ManualINSTALLATION ANDOPERATING INSTRUCTIONSPLEASE READ THIS ENTIRE OWNER’SMANUAL BEFORE YOU INSTALL AND USEYOUR NEW BARI GAS HEATER. SAVE THISDOCUMENT FOR FUTURE REFERENCE.WARNING: FOLLOW THE INFORMATION IN THESEINSTRUCTIONS EXACTLY, IF NOT, A FIRE OREXPLOSION MAY RESULT CAUSING PROPERTYDAMAGE, PERSONAL INJURY OR LOSS OF LIFE.WARNING: DO NOT STORE OR USE GASOLINEOR ANY OTHER FLAMMABLE VAPORS ANDLIQUIDS NEAR THIS OR ANY OTHER GASAPPLIANCE.WHAT TO DO IF YOU SMELL GAS:Do not try to light any appliance.Do not touch electrical switches; do not use the phonein your building.Immediately call your gas supplier from a phoneoutside the structure. Follow your gas supplier’sinstructions.If you cannot reach your gas supplier, call the firedepartment or 911.A qualified installer, service agency, or gas supplier mustperform installation and service of this appliance. In theCommonwealth of Massachusetts, all installation of gaslines and gas fittings must be performed by a licensed gasfitter or licensed plumber.AVERTISSEMENT: ASSUREZ-VOUS DE BIENSUIVRE LES INSTRUCTIONS DONNÉ DANS CETTENOTICE POUR RÉDUIRE AU MINIMUM LE RISQUED’INCENDIE OU POUR ÉVITER TOUT DOMMAGEMATÉERIEL, TOUTE BLESSURE OU LA MORT.AVERTISSEMENT: NE PAS ENTRESPOSER NIUTILISER D’ESSENCE NI D’AUTRE VAPERURS OULIQUIDES INFLAMMABLES DANS LE VOISINAGEDE CET APPRAREIL OU DE TOUT AUTREAPPAREIL.QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:Ne pas tenter d’allumer d’appareil.Ne touchez à aucun interrupteur. Ne pas vous servirdes téléphones se trouvant dans le batiment où vousvous trouvez.Appelez immédiatement votre fournisseur de gazdepuis un voisin. Suivez les instructions dufournisseur.Si vous ne pouvez rejoindre le fournisseur de gaz,appelez le service dos incendies.L’installation et service doit être exécuté par un qualifiéinstaller, agence de service ou le fournisseur de gaz.Bari DV Gas Model 8180Manual # 6400-40458R: 4 - 6/30/2011

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Hearthstone Quality Home Heating Products, Inc. Bari Model #8180Information SheetUse this page to record all relevant information concerning the purchase, installation, and maintenance of yourBari Model 8180 Direct -Vent heater. This information will facilitate servicing, purchase of replacement parts,and warranty claims (if necessary). Keep your original receipt in a safe place as proof of purchase.Serial Number:Fuel type: Natural Gas Liquid PropaneSold by:Address:Phone:E-mailInstalled by:Address:Phone:E-mailGas Supplier:Address:Phone:E-mailDate of Purchase:Website:Date of Installation:Website:Website:Read this Owner’s Manual before installing or operating your Bari. Retain this manual for future reference.SERVICE RECORDDate Who Performed Work Work Performed Notes:WHATFirebox Cleaning.............Glass Cleaning................Door Gasket....................WHENannuallyas neededReplacement as needed3

Hearthstone Quality Home Heating Products, Inc. Bari Model #8180Table of ContentsINTRODUCTION .......................................................................................................................... 5SPECIFICATIONS ........................................................................................................................ 6OWNER’S INFORMATION ............................................................................................................. 7DAILY OPERATION................................................................................................................................................. 7SERVICE CAUTION................................................................................................................................................. 7FUEL GAS............................................................................................................................................................. 7INSTALLER’S INFORMATION ........................................................................................................ 8CODES ................................................................................................................................................................. 8INSTALLATION PREPARATION...................................................................................................... 9HEARTH REQUIREMENT / FLOOR PROTECTION........................................................................................................ 9CLEARANCE TO COMBUSTIBLES............................................................................................................................. 9OPENING THE FRONT DOOR .................................................................................................................................. 9INSTALLING THE STONE PANELS............................................................................................................................. 9VENTING INFORMATION ............................................................................................................ 12VENT CONNECTION ............................................................................................................................................. 12RESTRICTOR PLATE ............................................................................................................................................ 12VENTING COMPONENTS & CONFIGURATION .......................................................................................................... 14ELECTRICAL CONNECTIONS...................................................................................................... 16GAS SUPPLY & CONNECTIONS ................................................................................................. 17FIRE LOG PLACEMENT ............................................................................................................. 18OPERATION ............................................................................................................................. 20LIGHTING THE UNIT FOR THE FIRST TIME .............................................................................................................. 20PILOT LIGHT........................................................................................................................................................ 20PREPARE FOR LIGHTING...................................................................................................................................... 20INITIAL ADJUSTMENTS.......................................................................................................................................... 20LIGHTING INSTRUCTIONS ..................................................................................................................................... 21AIR SHUTTER ADJUSTMENTS ............................................................................................................................... 22PILOT ADJUSTMENT............................................................................................................................................. 22ROUTINE MAINTENANCE AND CARE........................................................................................... 24GLASS REPLACEMENT PROCEDURES: ................................................................................................................... 24VENTING............................................................................................................................................................. 25OTHER INSTALLATIONS ............................................................................................................ 26BOLTING YOUR BARI GAS TO A PERMANENT STRUCTURE ...................................................................................... 26HIGH ALTITUDE INSTALLATIONS............................................................................................................................ 26PARTS LIST............................................................................................................................. 27TROUBLESHOOTING ................................................................................................................. 28SAFETY RATING LABEL............................................................................................................ 314

Hearthstone Quality Home Heating Products, Inc. Bari Model #8180Congratulations on your purchase of Hearthstone’sBari Gas-Fired Direct Vent heater. The Bari willprovide you with clean, efficient heat for years tocome. Combustion air comes directly from theoutside of your home to the sealed firebox system,eliminating the potential for annoying back drafts orother problems associated with homedepressurization.The Bari will provide you with many years ofpractical and convenient service. However, as withany gas appliance, the unit must be properly andsafely installed and maintained by qualified servicepersonnel to ensure safe and trouble-free operation.READ THIS OWNER’S MANUALOperate and maintain this gas heater according tothe instructions in this manual. For your safety, andyears of trouble free operation, read this manual inits entirety. By following a few simple safetyprecautions and by performing minimalmaintenance, the unit will remain appealing whileproviding years of quality performance.WARNING: ENSURE ONLY A QUALIFIEDSERVICE TECHNICIAN INSTALLS, AND REPAIRSTHIS APPLIANCE. A QUALIFIED SERVICETECHNICIAN MUST INSPECT THE APPLIANCEBEFORE USE, AND AT LEAST ANNUALLY. MOREFREQUENT CLEANING MAY BE REQUIRED DUETO EXCESSIVE LINT FROM CARPETING,BEDDING MATERIAL, PETS, ETC. IT ISIMPERATIVE THAT THE CONTROLCOMPARTMENTS, BURNERS, AND CIRCULATINGAIR PASSAGES OF THE APPLIANCE ARE KEPTCLEAN AND FREE OF OBSTRUCTIONS.(S’ASSURER QUE LE BRÛLEUR ET LECOMPARTIMENT DES COMMANDES SONTPROPRES. VOIR LES INSTRUCTIONSD’INSTALLATION ET D’UTILISATION QUIACCOMPAGNENT L’APPAREIL.)WARNING: DO NOT OPERATE THIS APPLIANCEWITH THE GLASS, OR ANY PANEL REMOVED,CRACKED, OR BROKEN. DO NOT SUBJECT THEDOOR TO ABUSE, SUCH AS STRIKING ORSLAMMING SHUT. REPLACEMENT OF THEGLASS PANEL SHOULD BE DONE BY ALICENSED OR QUALIFIED SERVICE PERSON.NEVER BURN PAPER, WOOD OR OTHERMATERIALSThis gas heater is designed to burn natural gas, orwhen converted, liquid propane (LP). Never burnany fuel not intended for use with this unit.INTRODUCTIONHOT SURFACESCertain exposed surfaces of the Bari will reach hightemperatures during normal operation. Clearancesto combustibles must be maintained, as specified inthe “Clearances to Combustibles” section of thismanual.DO NOT USE THIS APPLIANCE IF ANY PARTWAS UNDER WATER. IMMEDIATELY CALL AQUALIFIED SERVICE TECHNICIAN TO INSPECTTHE HEATER AND TO REPLACE ANY PART OFTHE CONTROL SYSTEM AND GAS CONTROLTHAT HAS BEEN UNDER WATER. (NE PAS SESERVIR DE CET APPAREIL S’IL A ÉTÉ PLONGÉDANS L’EAU, COMPLÉTEMENT OU EN PARTIE.APPELER UN TECHNICIEN QUALIFIÉ POURINSPECTOR L’APPAREIL ET REMPLACER TOUTEPARTIE DU SYSTÉME DE CONTRÔLE ET TOUTECOMMANDE QUI ONT ÉTÉ PLUNGES DANSL’LAU.)WARNING: THIS GAS APPLIANCE MUST NOT BECONNECTED TO A CHIMNEY FLUE SERVING ASEPARATE VENTED APPLIANCE. NEVER VENTTHE GAS HEATER TO OTHER ROOMS ORBUILDINGS. MASONRY CONVERSIONS KITS AREAN ACCEPTABLE VENTING OPTION.Due to high temperatures, locate the appliance outof traffic and away from furniture, draperies, clothingand flammable materials. Alert children and adultsto the hazards of high surface temperatures and tostay away to avoid burns to skin or clothing ignition.Ensure young children are carefully supervisedwhen in the same room as the appliance. Do notplace clothing or other flammable material on ornear the appliance. (Surveille les enfants. Garderles vêtements, les meubles, l’essence ou autresliquides à vapeur inflammables lin de l’appareil.)FIRE HAZARDDo not store or use gasoline or other flammablevapors or liquids in the vicinity of this appliance.Locate the Bari out of traffic and away from furniture,draperies, clothing, and flammable material.5

Hearthstone Quality Home Heating Products, Inc. Bari Model #8180Certified for use by:Board of State Examiners of Plumbers andGasfitters100 Cambridge Street, Room 1511Boston, Massachusetts 02202LISTED AS: Gas-Fired Direct-Vent Fireplace HeaterSPECIFICATIONSModel: Bari Direct-Vent Gas Fireplace Heater(#8180)Testing Agency: Intertek Testing ServicesTested to: ANSI Z21.88b-2005/CSA 2.33b-2005,CGA 2.17-M91Report No. 3109401-T1Certified for US and Canada. Approved for MobileHome InstallationFigure 1: Bari DV Model 8180 DimensionsSpecification NG LPINPUT RATING (Btu/hr) 0-2000 ft 26,500 26,500INPUT RATING (Btu/hr) 2000-4000 ft 26,500 26,000ORIFICE SIZE (DMS) 0-2000 ft 38 52ORIFICE SIZE (DMS) 2000-4500ft) 38 53MANIFOLD PRESSURE - LO SETTING (in. W.c./kpa) 1.2/0.3 3.3/0.8MANIFOLD PRESSURE - HI SETTING (in. W.c./kpa) 3.5/0.87 10.0/2.48MINIMUM INLET PRESSURE - (in.w.c./kpa) 5.0/1.24 11.0/2.88MAXIMUM INLET PRESSURE- (in.w.c./kpa) 7.0/1.74 13.0/3.22MINIMUM INPUT RATING (btu/hr) 16,000 15,000MAXIMUM OUTPUT (btu/hr) 0-2000 ft 19,600 20,1006

Hearthstone Quality Home Heating Products, Inc. Bari Model #8180The installation must conform with local codes or, inthe absences of local codes, the current NationalFuel Gas Code, ANSI Z223.1 (NFPA 54) orCAN/CGA B149 Installation Code. (Installerl’appareil selon les codes ou règlements locaux, ou,en l’absence de tels règlements, selon les Codesd’installation CAN/CGA-B149.)Contact your dealer for any necessary warrantyservice.This stove is warranted by:Hearthstone Quality Home Heating Products, Inc®317 Stafford Ave.Morrisville, Vermont 05661DAILY OPERATIONThe Bari is easily operated by the homeowner onceinstalled and adjusted by qualified servicepersonnel. The unit can be controlled via theprogrammable remote control during the heatingseason. Set the remote transmitter to the desiredroom temperature and the unit will cycle on and offas required. By adjusting the variable output controllocated on the gas control valve, the rate of heatoutput can be varied to meet the heatingrequirements of the season. Choosing a low flamesetting will result in longer burn cycles at a reducedoutput, while choosing a high flame setting will resultin a shorter, hotter burn cycle. Through trial anderror, the homeowner can select the optimum flamesize for their setting and application.During the summer non-heating season, switch theremote receiver to “OFF”, and turn off the pilot. Thiswill improve the overall efficiency of the unit as theheat from the pilot is wasted. When putting the unitback into service, follow the lighting instructionsdescribed on page 21.When the unit is first lit, especially when cool, it isnormal to experience some condensation on theinside of the window glass. This condensation willevaporate within the first few minutes of operation. Ifyou note continuous condensation on the windowglass or dripping water from any part of the unit orventing system (chimney), immediately discontinueoperation of the unit and contact qualified servicepersonnel.Clean the area around, under, and behind the uniton a regular basis to prevent the accumulation ofdust and lint.OWNER’S INFORMATIONThe Bari requires minimal routine maintenance andcare. Ensure the Bari is cool and off while cleaning,or servicing. Have qualified service personnelinspect the unit, and venting system once a year toinsure that they are clean, free of obstructions, safe,and in good working order. If service ormaintenance is required, ensure qualified servicepersonnel perform it.SERVICE CAUTIONIf you believe your Bari is in any way, not performingproperly, immediately discontinue operation until theunit is inspected and approved by qualified servicepersonnel. Prior to servicing the unit, turn the valvecontrol knob clockwise to “OFF”. The unit should becool prior to servicing and cleaning. Use of anycomponents not supplied by Hearthstone on thestove voids all warranties. Do not substitutecomponents.CAUTION: REPLACE ANY SHIELD, DOOR, ORSAFETY SCREEN COMPONENT REMOVED FORSERVICING, PRIOR TO OPERATING THE UNIT.WARNING: FAILURE TO POSITION THE PARTS INACCORDANCE WITH THESE DIAGRAMS ORFAILURE TO USE ONLY THE PARTSSPECIFICALLY APPROVED WITH THISAPPLIANCE MAY RESULT IN PROPERTYDAMAGE OR PERSONAL INJURY.MOBILE HOME APPROVEDConditionally approved for purchased mobile homeinstallation. This appliance may be installed in anaftermarket, permanently located, manufactured(mobile) home, where permitted by local codes.FUEL GASThis appliance is only for use with the type of gasindicated on the rating plate. This appliance is notconvertible for use with other gases, unless acertified kit is used, available through your localHearthstone dealer.Cet appareil peut être installé dans un maisonpréfabriquée (mobile) déjà installée à demeure si lesrèglements locaux le permettent.Cet appareil doit être utilisé uniquement avec lestypes de gas indiqués sur la plaque signalétique. Nepas l’utiliser avec d’autres gas sauf si un kitdeconversion certifié est installé7

Hearthstone Quality Home Heating Products, Inc. Bari Model #8180INSTALLER’S INFORMATIONCODESAdhere to all local codes or, in their absence, thelatest edition of THE NATIONAL FUEL GAS CODEANSI Z223.1 (NFPA 54) or CAN/CGA B149.Installation Code that can be obtained from:AMERICAN NATIONAL STANDARDS INSTITUTE, INC.1430 BROADWAYNEW YORK, NY 10018www.ansi.orgORNATIONAL FIRE PROTECTION ASSOCIATION, INC.BATTERY MARCH PARKQUINCY, MA 02269www.nfpa.orgA manufactured home (mobile) OEM installationmust conform to the Manufactured HomeConstruction and Safety Standard, Title 24 CFR,Part 3280 (U.S.) or Standard for ManufacturedHome Installation, ANSI/NCBCS A225.1 or Standardfor Gas Equipped Recreational Vehicles and mobileHousing, CSA Z240.4.CAN/SCA Z240 MH(Canada). (Installer l’appareil selon les codes ourèglements locaux, ou, en l’absence de telsrèglements, selon les Codes d’installationCAN/CGA-B149.)ITEMS REQUIRED FOR INSTALLATIONExternal regulator (for LP) Phillips head screwdriverCode Compliant Piping 7/16-inch wrenchPipe sealant approved for Other parts as required byuse with LPlocal codeManual shutoff valve *Safety GlassesSediment trap (page 17) *GlovesTee jointPipe wrench*RecommendedPACKING LIST1-Bari Gas-Fired Heater1-Decorative Fire logs Set1-Set Bari Stone Panels1-Owner’s Manual1-Warranty ValidationForm2-Accessory boxes1-Venting/stove connector1-Remote control receiver1- Bag of Platinum BrightEmbersNote: Vent kits and components are supplied separately.Failure to use the venting components specified byHearthstone will void your warranty and could risk a fire.SPECIFIED VENTING MANUFACTURERSThe heater is approved for installation only with theventing components provided by manufactures listedon this page.Simpson Dura-Vent, Inc.P.O. Box 1510Vacaville, CA 95696-1510 800-835-4429American Metal Products (AmeriVent)8601 Hacks Cross Rd.Olive Branch, MS 38654 800-423-4270Selkirk Corporation1301 W. President George Bush Hwy, Suite 330Richardson, TX 75080-1139 800-992-8368Security Chimneys International Ltd (Secure Vent)2125 Monterey, Laval, QuebecCanada, H7L 3T6 450-973-9999ICC, Inc.400 J-F Kennedy, St. Jerome, QuebecCanada, J7Y 4B7 450-565-6336Metal-Fab, Inc.P.O. Box 1138Wichita, Kansas 67201 316-943-2351UNPACKING AND INSPECTIONUnpack and Inspect for Damage -The Bari is packaged to withstand normal shipmentwithout damage. However, damage can still occurduring transit; so take care to inspect for damagewhen unpacking and installing the unit. If anydamage or missing parts are detected, immediatelycontact your dealer.Do not install, or put into service, a damagedor incomplete heater.The Bari requires a pilot shield. This shield isshipped with the unit. Ensure the shield isinstalled over the pilot with the open end tothe left (when you are facing the front of theunit).Inspect the Bari for visible or concealed damage.The unit should appear to be square and true, withsheet metal parts smooth and free of bends anddents. The painted surfaces should be free ofscratches flaking, or blemishes. If visible orconcealed damage is found or suspected, contactyour dealer for instructions.Always use great care when handling the decorativefire logs, as they are fragile and subject to damageand breakage if handled roughly. If a broken log isencountered, contact your dealer for replacementlogs. Otherwise, set the logs aside until called forduring the installation.8

Hearthstone Quality Home Heating Products, Inc. Bari Model #8180INSTALLATION PREPARATIONHEARTH REQUIREMENT / FLOORPROTECTIONYou can place the Bari directly on any noncombustiblesurface, or wood floor. When installingthe Bari on carpet, vinyl, or any other combustiblefloor other than wood flooring, it must be installed onany non-combustible, or wood panel extending thefull width and depth of the stove.CLEARANCE TO COMBUSTIBLESDue to high surface temperatures, install the unit outof traffic and away from furniture and draperies. Donot place clothing and other flammable material onor near the heater. When positioning the unit alwaysmaintain adequate clearances around air openingsinto the combustion chamber and allow for adequateventilation. You must maintain minimum clearancesto combustibles as shown in the illustrations of thissection.Ensure you consider the need for access to the gascontrol valve access door on the front of the unit aswell as full access for periodic cleaning andservicing.CAUTION: THESE CLEARANCES REPRESENTMINIMUM DISTANCES IN ALL CASES, WHICH,THROUGH TESTING IN AN INDEPENDENTLABORATORY TO ANSI AND CSA STANDARDS,WILL PREVENT FIRE OR SPONTANEOUSCOMBUSTION. WE DO NOT CONTROL THECOMBUSTIBLE MATERIALS EXPOSED TO HEATBY THIS PRODUCT; THEREFORE, ANASSESSMENT MUST BE MADE BY THEINSTALLER TO PREVENT CONSEQUENTIALDAMAGE OF WALLS AND FLOORING.OPENING THE FRONT DOORIn order to gain access to the firebox you must openthe front door. The door has a handle on the sidethat will latch the door shut; however there is also amounting screw on the lower right hand side thatlocks the door in place. (See Figure 3) To accessthis screw you must open the lower control doorlocated just below the front door. Before using thelatch, remove the mounting screw using a 4mm or5/32” Allen wrench. Replace this screw when thedoor is closed for operation, as the latch cannotbe relied on to maintain a proper permanent doorseal.INSTALLING THE STONE PANELSSee the Stone Installation Instructions included inthe Manual Packet for specific information neededfor mounting the stones.Note: the stones on this stove are large andheavy (150 pounds total).Use a second person to assist in mounting thepanels to avoid injury, or damage to the panels.Despite the mass of each piece of soapstone, theywill break if dropped.Figure 2 - Clearance to CombustiblesFigure 3 - Remove Screw for Firebox Access9

Hearthstone Quality Home Heating Products, Inc. Bari Model #81802” minimum vent pipe clearance to combustibles.Figure 4: Minimum Vent Configuration and Clearances10

Hearthstone Quality Home Heating Products, Inc. Bari Model #8180A = Clearance above grade, veranda, porch, deck,or balcony: 12 inches (30cm) minimum.B = Clearance to window or door that may beopened: **Min. 9 inches U.S./*12 inches (30cm)CAN. We recommend 12 in, minimum to preventcondensation on the window.C = Clearance to permanently closed window: **Min.9 inches, U.S./*12 inches (30cm) CAN.We recommend 12 in. minimum to preventcondensation on the window.D = Vertical clearance to ventilated soffit locatedabove the termination within a horizontal distance of2 feet (60cm) from the center line of the termination:18 inches (46cm) minimum.E = Clearances to unventilated soffit: 12 inches(30cm) minimum.F = Clearance to outside corner: **Min. 9 inches,U.S./12 inches (30cm) CAN. We stronglyrecommend 12 inches, particularly where windyconditions prevail.G = Clearance to inside corner: **Min. 6 inches,U.S./12 inches (30cm) CAN. We stronglyrecommend 12 inches, particularly where strongwinds prevail.Figure 5: Termination Location & ClearancesH = *Not to be installed within 15 feet (4.5m) abovea meter/regulator assembly within 3 feet (91cm)horizontally from the center line of the regulator.I = Clearance to service regulator vent: 3 feet (91cm)J = Clearance to non-mechanical air supply inlet tobuilding or the combustion air inlet to any otherappliance: 12inches (30cm) minimum.K = Clearance to a mechanical air supply inlet:**Min. 3 feet (91cm) above if within 10 feethorizontally, U.S./*6 feet (1.83m) CAN minimum.L = ¹Clearance above paved sidewalk or a paveddriveway located on public property: 7 feet (2.1m)minimum.M = ²Clearance under veranda, porch, deck, orbalcony: 12 inches (30cm) minimum.*In accordance with CSA B149 Installation codes.**In accordance with the current ANSI Z223.1/NFPA 54,National Fuel Gas Code. Note: Local Codes andRegulations may require different clearances.¹A vent shall not terminate directly above a sidewalk ordriveway which is located between two single familydwellings and serves both dwellings²Only permitted if veranda, porch, deck or balcony, is fullyopen on a minimum of two sides beneath the floor.*11

Hearthstone Quality Home Heating Products, Inc. Bari Model #8180VENTING INFORMATIONVENT CONNECTION1. The Bari Direct Vent is approved for installationonly with the vent connecting components listedin this manual. Use the following instructionsalong with the pipe manufacturer’s instructionsto complete the installation.2. Install the vent system according to themanufacturer’s instructions.The venting system must be comprised of theappropriate venting components as specified in thismanual.RESTRICTOR PLATEA vent restrictor plate adjusts the flow rate ofexhaust gases if necessary. This ensures properflame characteristics and efficiency for the widevariety of vent configurations. Controlling the draftalso changes the aesthetics of the flame. Therestrictor plate consists of a rotating shutter in theflue connector. This shutter is attached to a rodthat protrudes through the back of the pipe. This rodhas a lock nut attached. On the very end of the rodis an indicator slot. This slot shows the relativeposition of the restrictor shutter. If the slot ispointing up and down (12+ 6 o’clock position) therestrictor is open. If it is pointing left and right (9+3o’clock, the restrictor is in the closed position. Therestrictor plate has unlimited settings. Dependingon the vent configuration, you may be required toadjust the restrictor plate position (see Figure 8).Once the desired position is reached, use a 7/16”wrench to lock down the hex nut.OPENFigure 6: Restrictor in open positionCLOSEDFigure 7: Restrictor in closed position12

Hearthstone Quality Home Heating Products, Inc. Bari Model #8180NOTE: These positions are based on lab results, and can have some variance.Figure 8: Venting Configurations & Restriction Settings13

Hearthstone Quality Home Heating Products, Inc. Bari Model #8180VENTING COMPONENTS &CONFIGURATIONDo not vent the Bari jointly with any other solid fuelor gas appliance. Vent the Bari directly to theoutside of the building using a proper termination aslisted in this manual. The only types of venting pipeapproved for use with your Bari Direct-Vent stoveare those listed in this manual. The ventingconfiguration diagram is shown in Figure 8. Afterdetermining the proper venting configuration for yourstove, select the vent system that will accommodateyour installation.CAUTION: ENSURE NO WIRING OR PLUMBING ISIN THE CHOSEN LOCATION.CAUTION: DO NOT RECESS VENTINGTERMINATIONS INTO A WALL OR SIDING.Note: If further direction is needed for installation,please refer to the venting instructions, which areprovided with the venting components.ACCEPTABLE DIRECT-VENT TERMINATION CAPROOF LOCATIONSThe vent/air intake termination clearances above thehigh side of an angled roof are as follows:Roof Pitch Feet MetersFlat to 6/12 1 0.37/12 to 9/12 2 0.610/12 to 12/12 4 1.213/12 to 16/12 6 1.817/12 to 21/12 8 2.4Figure 9: Termination Cap clearancesAPPROVED VENTING SYSTEM COMPONENTS(The following are components that are available, BUT NOTnecessary for all installations)90 0 Elbow Vertical Vent Cap45 0 Elbow 36” Snorkel6" Straight9" Straight (Simpson only)Vinyl Siding Standoff 4” x6 5/8"12" Straight Round Ceiling Support24" Straight Thimble Covers36" Straight Wall thimble48" Straight Horizontal Vent Cap11"-14 5/8" AdjustablePipeCHIMNEY LINER SYSTEMDirect-Vent Chimney Liner Termination KitChimney Liner FlexCo-Linear Flex Connector-Axial to Co-Linear Appliance Connect (Masonryapproved, not to exceed 16’ measured from thestove top)MINIMUM VENT KITVent connector (Provided with unit)24” Straight Pipe90° elbow12” Straight pipeWall Thimble CoverWall ThimbleHorizontal Vent Termination CapDry fit your venting and take a measurement.Pipe dimensions will vary by manufacturerand supplier.HORIZONTAL TERMINATION MINIMUM VENTINGKIT INSTALLATION INSTRUCTIONS1. Install the 24” straight section on top of the ventconnector.2. Place the 90° elbow on the 24” section. Facingthe direction expected to penetrate the wall.3. Attach the 12” straight section to the 90° elbow.Move the stove and pipe assembly backwardsuntil the 12” straight is flush against the wall. Pullup on the pipe to ensure that there is a ¼” perfoot rise coming out of the stove to the wall.4. Draw a circle around the pipe. Use the center ofthis circle as the center point of the 10” x 10”square wall pass through. Cut and frame thewall pass through opening.5. Place the interior wall thimble into the 10” x 10”wall pass through. Secure it with 4 screws (not14

Hearthstone Quality Home Heating Products, Inc. Bari Model #8180provided). Install the exterior portion of thethimble in similar fashion, overlapping the 2sections.CAUTION: FOR BUILDINGS WITH VINYL SIDING,INSTALL A VINYL SIDING STANDOFF BETWEENTHE VENT CAP AND THE EXTERIOR WALL.6. Install the horizontal vent termination on theoutside of the wall. Ensure both of the retainingstraps extend through interior wall thimble.Before attaching the vent termination to theoutside of the house, run a bead of nonhardeningmastic around its’ outside edges toensure a good seal between it and the wall.Ensure the arrow on the end cap points up.Secure the cap to the wall with appropriatescrews.7. Move the stove and vent pipe into position.Make sure the 12” vent pipe extends into thehorizontal vent cap a minimum of 1-1/4”. Securethe vent using the straps from the horizontalvent termination to the interior 6” pipe with 2sheet metal screws, keeping the screws asclose to the wall thimble as possible. Bend or cutany excess strapping, so that it is not visibleafter the installation is complete.15

Hearthstone Quality Home Heating Products, Inc. Bari Model #8180GAS SUPPLY & CONNECTIONSNOTICE: A qualified technician must connect theheater to the gas supply and leak test the unitbefore it is approved for use. Consult all codes.WARNING: THE UNIT MUST BE INSTALLED ANDCONNECTED IN ACCORDANCE WITH LOCALCODES, OR IN THE ABSENCE OF LOCAL CODES,WITH THE MOST CURRENT EDITION OF THENATIONAL FUEL GAS CODE ANSI Z223.1 (NFPA54) OR CAN/CGA B149 INSTALLATION CODE.NFPA Code and Hearthstone require the use of adedicated sediment trap just upstream of the unit.Damage to the valve or other components, due tothe lack of a sediment trap (figure 12), is notcovered by warranty.GAS CONNECTIONSThe gas supply connection is made to the Bari’s gascontrol valve at the middle, lower rear of the stove,using a 3/8” male NPT fitting. The supply lineshould be ½” diameter, or appropriately sized toprovide a sufficient gas supply to meet the maximumdemand of the unit without undue loss of pressure.We recommend a flexible line to avoid unduemechanical load on the valve and to ease threadalignment, but refer to local codes.CAUTION: CHECK FUEL GAS TYPE!Figure 11: Gas Control Valveconnections at pressures equal to, or greater than ½psig.GAS PRESSURE ADJUSTMENTNOTE: A QUALIFIED TECHNICIAN MUSTPERFORM THIS PROCEDURE!Once connected to the gas supply, the supply lineand manifold gas pressures must be tested. Thesupply line pressure is tested to ensure it meets theminimum gas supply pressure as listed in theSpecifications for the type of fuel in use (natural gasor LP), by connecting a manometer to the supplyline and adjusting the incoming pressure ifnecessary to meet the required supply line pressureas listed in specifications. The manifold pressure tapon the gas control valve, refer to Figure 11 forlocation.GAS SUPPLYIsolate the Bari from the gas supply piping systemby closing its individual manual shutoff valve duringany pressure testing of the gas supply piping systemat test pressures equal to or greater than ½ psig.Disconnect the Bari and its individual shut-off valvefrom the piping system when testing the valve andFigure 12: Typical Sediment Trap (required in allinstallations)17

Hearthstone Quality Home Heating Products, Inc. BARI Model #8180CAUTION: FRAGILE! HANDLE LOG SET WITHCARE. ALWAYS WEAR GLOVES AND SAFETYGOGGLES WHILE HANDLING THE LOG SET.Place only the Fire log set supplied with the Bari inthe firebox. Do not place any other logs, wood logs,or other materials in the firebox. If the log set isdamaged or broken contact your dealer forreplacement. Only replace the logs with the sameapproved replacement parts. These componentsaffect the combustion quality and safety of theheater.The Fire logs are durable; however, they will break ifsubjected to rough or improper handling. Exactpositioning of the log set is required in order toobtain a pleasing flame pattern and efficientcombustion. Incorrect log placement may causecarbon build-up; excess thermal stress on the logset and stove parts, reduced efficiency, and highlevels of carbon monoxide. If the log set does not fitinto the firebox exactly as outlined, contact yourdealer for assistance (see figure 3 for opening thefront door).FIRE LOG PLACEMENTINSTALLATION OF THE FIRE LOG SETFollow the order of the following photos in order toinstall the log set:2. Locate and install the rear right log.3. Locate and install the ember pile. This will havetwo holes underneath that fit over two posts inthe center of the burner top.1. Install the rear left log in the rear left corner.18

Hearthstone Quality Home Heating Products, Inc. BARI Model #81807. Sprinkle the charcoal embers over the burnerports only. Ensure that you leave the ports openover the pilot and where the main burner ignites.WARNING: DO NOT PLACE ANY CHARCOALEMBERS OR ROCK WOOL OVER THE BURNERSCREEN!4. Install the Center log. The bottom tip rests in thecradle of the ember pile.5. Place the left front ember strip in front of the pilotassembly.8. Place the twig as shown.REMOVAL OF LOG SETCAUTION: THE FIRE LOG SET RETAINS HEATAND CAN BE VERY HOT! ALLOW 2 TO 3 HOURSAFTER PILOT LIGHT IS TURNED OFF BEFOREHANDLING.To remove the Fire log set, follow the Installation ofLog Set instructions in the reverse order.6. Slide the Right front ember strip next to the Leftember strip. The two fit together to hide theseam.19

Hearthstone Quality Home Heating Products, Inc. BARI Model #8180LIGHTING THE UNIT FOR THE FIRST TIMEWARNING: IF YOU DO NOT FOLLOW THESEINSTRUCTIONS EXACTLY, A FIRE OREXPLOSION MAY RESULT CAUSING PROPERTYDAMAGE, PERSONAL INJURY OR LOSS OF LIFE.CAUTION: LIGHTING THE BARI FOR THE FIRSTTIME AND ADJUSTMENTS TO THE UNIT SHOULDBE PERFORMED BY QUALIFIED SERVICEPERSONNEL.This appliance is designed only for use with thetype(s) of fuel gas indicated on the rating plate. Thisappliance is not convertible for use with other gases,unless a certified kit is used.Cet appareil doit être atilisé uniquement avec lestypes de gas indiqués sur la plaque signalétique. Nepas l’utiliser avec d’autres gas sauf si un kitedconversion certifié est installé. )SMOKE AND FUMES WARNINGWhen lit for the first time, the Bari will emit somesmoke and fumes. This is normal “off-gassing” ofthe paints and oils used in the manufacturing andassembly of the unit. Open windows to vent theroom if necessary. The off-gassing and fumes willsubside after the first 10 to 20 minutes of operation.ODORS AND IMPURITIESA heater of this type may produce other odors duringheater operation due to impurities that may exist inthe immediate area. Sources of impurities can becleaning solvents, paint solvents, cigarettes,candles, smoke, pet hair, dust, adhesives, newcarpet, and/or textiles. Such odors usually dissipate.However, opening a window or otherwise providingadditional ventilation to the area can alleviate thecondition quickly. If any odor persists, removepotential sources, or contact your dealer or anauthorized service technician.PILOT LIGHTThe Bari has a piezoelectric spark igniter (the blackpush button located next to the gas control valvebehind the valve access door), which ignites the pilotlight by means of a spark at the pilot light assembly.CAUTION: DO NOT LIGHT PILOT OR BURNER BYHAND!Never attempt to light the pilot or main burner byhand with a match or lighter. If, after repeatedattempts, the pilot light fails to light using theOPERATIONpiezoelectric ignitor, discontinue operation; turn offthe gas to the gas control valve, and immediatelycontact qualified service personnel for assistance.PREPARE FOR LIGHTINGPrepare for the lighting procedure by adjusting thethermostat (if equipped) to its lowest setting or OFFposition. If the gas control knob is not in the OFFposition, turn the knob fully clockwise to OFF. Locatethe variable output control knob and turn it fullyclockwise to the highest setting.Prior to lighting the unit for the first time, wait 5minutes to allow any residual gas within the unit todissipate. Smell all around the appliance area forgas. Be sure to smell next to the floor because somegases (LP) are heavier than air and will settle on thefloor. If you do not smell gas after this five-minuteperiod, proceed with the lighting procedure. If you dosmell gas, DO NOT proceed with the lightingprocedure. Instead, immediately refer to the Whatto Do If You Smell Gas Warning, on the cover ofthis manual.NOTE: The valve control has an interlockdevice. After shutting off all gas flow, the pilotburner cannot be relit until the thermocouple hascooled, releasing the electromagnet (approx. 60seconds). The gas control knob is designed tooperate by hand. Do not use any tools duringthis operation. Damaged knobs may result inserious injury.INITIAL ADJUSTMENTSOnce the Bari is assembled, in place, and connectedas described in the “Clearances To Combustibles”,“Venting Components & Configurations,” “ElectricalConnections”, and “Gas Supply and Connections”sections of this manual, the unit is almost ready tolight for the first time. Hearthstone tests each unitprior to shipment, so ignition should take placewithout failure. However, a number of smalladjustments may be necessary to compensate forvariations in gas pressure, altitude, and other factorsparticular to each installation.VARIABLE OUTPUT CONTROLThe gas control valve is equipped with a variableoutput control. This control varies the rate of heatproduced by the unit by varying the gas pressure tothe TEK Burner. A combination of heat output andthe thermostat setting affect the length of the burn20

Hearthstone Quality Home Heating Products, Inc. BARI Model #8180cycle. If your stove cycles on and off too often, firsttry reducing the burn cycle by turning the HI/LOWknob, on the control valve, to a lower setting. Usingthe variable output control, the heat output of theunit can be reduced for mild fall and spring months,or maximized for the colder winter months. Thisadjustment can be made by the homeowner asnecessary by turning the variable output controlknob to “HI”, “LO” or any setting in between.LIGHTING INSTRUCTIONSNOTE: The gas control knobs and the piezoigniter are located behind the control valveaccess door, under the front of the unit.1. STOP! Read the What To Do If You Smell Gas!Warning (on the cover of this manual). Ensure thefront door is closed, and the lock screw is in place(see figure 3).2. Set the on/off/remote switch or thermostat to the“OFF” position.3. Push in and turn the gas control knob clockwise to“OFF”. (If not previously lit, the knob should be in thisposition.)4. Wait (5) five minutes to clear out any gas. If you thensmell gas, STOP! Smell all around the appliance areafor gas. Be sure to smell next to the floor becausesome gases are heavier than air and will settle on thefloor. If you smell gas immediately follow the WhatTo Do If You Smell Gas! warning on the cover of thisManual. If you do not smell gas, proceed to the nextstep.5. Turn gas control knob counter-clockwise to “PILOT”.6. Push in the control knob all the way and hold in.Immediately light the pilot with the gas lighter (push inand “click” the piezoelectric spark igniter buttonseveral times until lit). Continue to hold the controlknob in for about 20 seconds after the pilot is lit.Release the knob and it will pop back out. The pilotshould remain lit. If the pilot goes out, repeat theoperation.If knob does not pop out when released, stop,shut off the gas supply to the heater andimmediately call a qualified service technician orgas supplier.If the pilot will not stay lit after several tries, turnthe gas control knob “OFF” and call a qualifiedservice technician or gas supplier.7. After the pilot lights, turn the gas control knobcounter-clockwise to “ON”.8. If the ON/OFF/remote switch is set to “ON”, the stoveshould now light. If the remote (or thermostat) isinstalled, set the ON/OFF/ remote switch to “remote”and program the remote to “ON”. Then set the desiredtemperature.9. Shut the gas control valve access door.10. If “Remote” was selected, set remote to “ON” and setdesired temperature setting. Normally, if Remoteposition was selected, the main burner is cycled onand off by the thermostat or the “on/off” switch locatedon the bottom of the thermostat body.NOTE: When pressing/clicking the piezoelectricspark ignition button to light the pilot, watchthrough the glass (front) of the unit. Click theigniter button until a flame is visible at the pilot.Once the pilot is lit, continue to press on the gascontrol knob for another 20 seconds, thenrelease. Ascertain that the pilot is still lit bylooking through the front door. If lit, then turn thegas control knob fully counter-clockwise to the“ON” position. If the pilot fails to light, or if it wentout due to a premature release of the gascontrol knob while depressed in the “PILOT”position, wait 60 seconds for the Interlock torelease. Then repeat the lighting process asdescribed in this section of the manual.Once the pilot is lit, the gas control knob is beenturned to the “ON” position, and theON/OFF/Remote switch is turned to “ON”, the mainburner should light immediately. If you would like touse the thermostat and it is installed, switch theON/OFF/Remote switch to thermostat. Turn theremote transmitter to "ON" and set it to a higherposition so that it "calls" for heat in order to light themain burner (i.e. turns the unit on). Note that theremote thermostat controls the on/off cycling of themain burner, but the pilot remains lit regardless ofthe remote thermostat setting. The only way to turnthe pilot off is to turn the gas control knob fullyclockwise to the “OFF” position.TO TURN OFF THE APPLIANCE1. Set the Remote thermostat to the “OFF” position orturn the ON/OFF/REMOTE switch to the “OFF”position.2. If shutting the unit off for the non-heating season, turnthe gas control knob fully clockwise to the “OFF”position. Do not force the knob to turn.AIR SHUTTERThe air shutter is used to regulate the air-to-gascombustion mixture in the burner, which in turninfluences the size and color of the flames. The airshutter is factory set in the general location neededfor Natural Gas (NG), however, if the unit is notburning as well as it should, then the air shutter mayneed adjusting. The air shutter may need adjustmentonce the unit is installed to compensate forvariations in supply line pressure, restriction plateposition, altitude, fuel gas type conversions, andother variables.21

Hearthstone Quality Home Heating Products, Inc. BARI Model #8180To determine if the air shutter needs adjustment, it isnecessary to view the flame pattern with the variableoutput control knob at its highest setting. Allow theunit to operate for at least 10 minutes to allow theentire unit to reach temperature, and for the flamepattern to stabilize. Generally, the more air (openshutter) in the mixture, the bluer the flame. Less air(closed shutter) results in a more yellow flame, buttoo little air will result in incomplete combustion, lowefficiency and a dirty burn. There are two simpleguidelines to aid in determining the correct flamepattern:If the flame at the base of the logs is completelyblue, the air shutter is possibly open too far;If the flame is dirty (sooty) or licks the top of thestove, the air shutter is possibly closed too far.Some conditions cannot be corrected through airshutter adjustment; an adjustment must be made tothe gas supply pressure or by changing therestriction plate setting. Qualified service personnelmust perform supply line/manifold gas line pressureadjustments and restrictor plate adjustments. Do notattempt to complete any part of the installation oradjustment of this unit unless technically qualified todo so.AIR SHUTTER ADJUSTMENTSThe air shutter adjuster, located under the valveaccess door, at the lower front of the unit, isadjustable while the stove is burning. Under theburner assembly, but above the valve is the airshutter handle. It is a steel handle bent down for youto grasp. It uses a thumb screw to lock the positionof the shutter in place. This handle and screw willget very hot during operation. Loosen the thumbscrew and slide the shutter back and forth a coupleof times to understand the “throw” of the shutter.Push the handle forward to close the air shutter. Pullit towards you to open the air to the unit. When theflame pattern is correct, tighten the locking nutwithout turning the screw. The air shutter is factoryset and only a qualified gas technician should makeadjustments.Note: Very little movement is needed tosubstantially change the burn and flamepatterns. Again, some conditions cannot becorrected through air shutter adjustment; anadjustment must be made to the gas supplypressure. Supply line/manifold gas line pressureadjustments must be performed by qualifiedservice personnel. Do not attempt to completeany part of the installation or adjustment of thisunit unless technically qualified to do so.PILOT ADJUSTMENTThe pilot light is preset by the manufacturer andshould not need adjustment. However, you shouldperform a periodic visual check of the pilot flame.Ensure the pilot light flame is large enough to engulfthe thermopile and thermocouple located next to thepilot, but not so large as to create excessive noise orconsume excessive gas (Refer to figure 13). Ifnecessary, adjust the pilot flame by means of thepilot light adjustment screw located on the gascontrol valve (see figure 10). Open the valve door toaccess the pilot adjustment screw. Note that thepilot flame must engulf the thermopile so that thethermopile can generate sufficient milli-voltage (325to 500-mv) to power the gas control valve. The flameon the pilot should look like Figure 13. Controllingthe Bari by the remote or wall-mounted thermostatmay become erratic, nonexistent, or the unit may goout, if the pilot flame is too small or misdirected awayfrom the thermopile.Figure 13: Pilot assemblyWARNING THE CONTROL HAS AN INTERLOCKDEVICE. IF THE STOVE WAS JUST BURNING, ITWILL NOT RELIGHT IMMEDIATELY. AFTERSHUTTING OFF ALL GAS FLOW, THE PILOTBURNER CANNOT BE RELIT UNTIL THETHERMOCOUPLE HAS COOLED, RELEASINGTHE ELECTROMAGNET (APPROX. 60 SEC.). THEGAS CONTROL KNOB IS DESIGNED TOOPERATE BY HAND. DO NOT USE ANY TOOLSDURING THIS OPERATION.BURNER FLAME APPEARANCEOnce the unit is lit, observe the flame pattern andadjust as necessary. You should perform a periodicvisual check of the burner flame. The burner flamesare adjusted by means of the air shutter. To22

Hearthstone Quality Home Heating Products, Inc. BARI Model #8180determine if the burner flame needs adjustment, it isnecessary to view the flame pattern with the variableoutput control knob at its highest setting (turn fullyclockwise). Allow the unit to operate for 10 minutesenabling the entire unit to reach temperature and forthe flame pattern to stabilize. The flame patternshould be similar to the one shown in Figure 14.There are several guidelines to aid in determining ifthe flame pattern is correct:1. The flame should not be dirty, smoky, sooty, orlick the top of the stove.2. The flame should not rise off the burner; this iscalled “lifting”.3. Flames should not impinge heavily on the logset. They should “fit” through the pre-formedspaces designed in the log set.Figure 14: Typical flame appearance23

Hearthstone Quality Home Heating Products, Inc. BARI Model #8180ROUTINE MAINTENANCE AND CAREThe Bari requires minimal routine maintenance andcare. Ensure the Bari is cool and off when cleaning,or servicing. Clean the unit once a year. Have aqualified service person inspect the venting systemto ensure that it is clean, free of obstruction, safe,and in good working order. If service or maintenanceis required, qualified service personnel shouldperform it.WARNING: DO NOT SUBSTITUTE MATERIALS.FOR REPLACEMENT PARTS, OR FORINFORMATION ABOUT PARTS OR SERVICE,CONTACT YOUR LOCAL HEARTHSTONEDEALER.CLEANINGWARNING: DO NOT CLEAN THE UNIT WHEN HOTThe unit should receive regular cleaning on, under,and around the stove to prevent the buildup of dustand lint. Clean the exterior surfaces of the unit usingsoap, water, and a soft cloth. Do not use abrasive orchemical cleaners and take care not to scratch theglass or finish when cleaning the unit. The use ofchemical wax based cleaners or polishes are notrecommended due to the potential for discolorationof the stones, castings or finish when the residues ofthe cleaners or polishes are exposed to heat.Excessive buildup of dust, spider webs, or room aircontamination may cause odors when the stove ishot.FIREBOX, PILOT, & BURNER ASSEMBLYThe firebox requires periodic cleaning to prevent theaccumulation of dust, lint, and other debris. To cleanthe firebox, set the ON/OFF/REMOTE switch to the“OFF” position, and turn off the gas to the gascontrol valve. When the unit is cool, open the frontdoor. Carefully remove the decorative log set,taking care not to damage the logs or the stove’sfinish. Clean the firebox and burner, and carefullyvacuum the entire surface of the log set. Thoroughlyvacuum the ports (holes) along the top of the burner,and the pilot assembly.With the decorative logs out of the firebox. Brieflylight the unit. Check to ensure a proper flame isburning from each burner port. The pilot flame mustbe large enough to engulf the thermopile andthermocouple as shown in Figure 13.NOTE: Do not operate the unit for more than1-2 minutes without the log set in place. Turnthe unit off by setting the thermostat to“OFF”, and turning the gas control valve off.Allow the unit to cool.Check and clean any burner ports that are notburning, or not burning properly. Clean burner portsusing a soft brush or vacuum cleaner. If the pilotflame height needs adjustment, it should be adjustedby qualified service personnel as described on page22.Complete the cleaning procedure by carefullyplacing the log set back within the firebox (see page18). Re-install the glass assembly and front cast.Turn on the gas, light the unit and check for properoperation. Flame patterns should look similar to theflames in Figure 14. Regularly check to ensure thearea around the Bari is kept free from combustiblematerials, gasoline, and other flammable vapors andliquids. Check that the flow of combustion andventilation air is not obstructed.DOOR REMOVAL PROCEDURE:1. Open the door and remove the push nut fromthe upper hinge pin, and remove the pin.2. Tilt the top of the door outward, and then lift thedoor up off the lower pin. The door weighs 81pounds (37 kg) – so use a helper if necessary.3. Ensure the brass washer remains in place onthe lower pin.4. Place the door face down on a padded worksurface. Use two rolled up towels, or similar,under the door to stabilize the curved doorduring maintenance.5. When reinstalling the door, use a new push nuton the upper hinge pin.GLASS REPLACEMENT PROCEDURES:1. Follow the instructions included with thereplacement glass kit.2. Remove the door (see door removal procedureabove).3. Remove the screws from the glass retainer (usepenetrating oil if necessary) – lift the retainer offthe glass. Set aside for reinstallation.4. Remove the inner glass frame from around theglass. Set aside for reinstallation.5. Carefully lift the damaged glass out of the doorand discard.6. Remove any remaining glass and old gasketmaterial.7. Clean the screw holes and place a small amountof anti-seize compound in each one.8. Place the gasketed new glass onto the door.24

Hearthstone Quality Home Heating Products, Inc. BARI Model #81809. Important! Center the glass and ensure thatthe edges of the curved glass are parallel withthe edges of the opening.10. Reinstall the inner glass frame (limits pressureon glass from the retainer).11. Check glass position again (centered, andparallel), then screw the glass retainer back onthe door using a crisscross pattern. Tighten thescrews no more than 1/8 th of a turn after theyseat. (The glass will break at this point if notpositioned correctly. If the glass shifts too muchto one side, you will see the gasket from theoutside)12. Apply a light film of anti-seize lubricant on thedoor’s hinge pins and washer if needed.13. Install the door.14. After 5 or 6 fires, check the glass retainerscrews, and retighten if necessary.Required Glass Kit: Part Number: 040-057-V(Glass with gasket applied).Figure 15: Door assemblyGLASS CLEANINGAs fuel gas may contain some impurities; it will benecessary to clean the inside of the glassoccasionally. Do not use abrasive cleaners.Scratching the glass will weaken the integrity of theglass. Do not clean the glass when hot! Allow theglass to cool and apply a mild window cleaning fluid.Special gas appliance window cleaner is availablefrom your local Hearthstone dealer.WARNING: DO NOT OPERATE THIS APPLIANCEWITH THE GLASS PANEL REMOVED, CRACKED,OR BROKEN. DO NOT SUBJECT THE DOOR TOABUSE, SUCH AS STRIKING OR SLAMMINGSHUT. REPLACEMENT OF THE GLASS PANELSHOULD BE DONE BY A LICENSED ORQUALIFIED SERVICE PERSON.VENTINGThe venting system should receive a periodicexamination by a qualified agency. If the ventingsystem is disassembled for any reason, re-install perthe instructions provided with the venting system, orin the venting section of this manual, ensuring toreassemble and reseal the venting properly.STONEOccasional cleaning is all that is necessary tomaintain the natural beauty of your stove’ssoapstone finish. Clean the soapstone with water, orany non-abrasive cleaner (window cleaner) and asoft cloth. Wipe dust from the stone with a cleancloth. Do not use chemical agents to wash thestone; do not use waxes or any polishing agents onthe stone.Take care not to scratch or chip the soapstone. Donot set items that can scratch or chip the stone ontop of your stove. If you do scratch the stone, youcan use 240 grit sandpaper to easily repair, or blendin minor scratchesOften, with use and over time, subtle earth tones ofbrown, red, and yellow may appear in thesoapstone. This is a natural reaction in thesoapstone. Surface or hairline fractures may alsoappear in the stone after a stove is used. Suchchanges are normal and do not affect the operationor the integrity of the stove and do not requirereplacement. If you observe a completely brokenstone, contact your dealer for service.The stone panels on this stove are heavy (150pounds total). Use a second person to assist inhandling the panels to avoid injury to yourself, ordamage to the panels.25

Hearthstone Quality Home Heating Products, Inc. BARI Model #8180OTHER INSTALLATIONSBOLTING YOUR BARI GAS TO APERMANENT STRUCTUREWhen installing the Bari in a mobile home it isrequired that you bolt it down. To do this, we haveprovided a rear bolt down kit with the unit. Locatethe 2 steel plates and remove them from thepackaging. Attach the first panel to the stove usingthe 2 allen head bolts provided. (See figure 16)Attach the second steel plate to the first one alsousing 2 allen screws . (See Figure 17)HIGH ALTITUDE INSTALLATIONSFor installations from 610-1370 meters (2000-4500ft) the orifice sizes (DMS) should be 38 for NGand 53 for LP. See the rating label for moreinformation. For high altitude installations consult thelocal gas distributer or the authority havingjurisdiction for proper rating methods. If the installermust convert the unit to adjust for varying altitudes,the information sticker (similar to the one shownbelow) must be filled out by the installer andadhered to the appliance at the time of conversion.(Cet appareil est equipe pour des altitudescompries entre 0 et 2000pieds (0-610m) seulment).Figure 16Figure 17Leave the screws loose. Next, slide the rear plate uptight to the wall. Using two large screws (notprovided), screw the steel plate to the framing in thewall. Once the screws are in place and the stove isin its proper location, tighten the two screws thathold the two plates together.26

Hearthstone Quality Home Heating Products, Inc. BARI Model #8180PARTS LISTPart #Part Name7211-252 BURNER PAN7211-253 BURNER TOP PLATE7211-250 VENTURI TUBE5800-240 SHUTTER: PRIMARY AIR3160-181 GASKET: FIREBOX BOTTOM3160-180 BURNER GASKET3160-152 PILOT GASKET3160-182 VENTURI GASKET3170-150 PLATINUM BRIGHT EMBERS7211-573 REAR RIGHT LOG7211-574 CENTER EMBER PILE7211-575 CENTER VERTICAL LOG7211-576 FRONT, RIGHT LOG7211-577 FRONT, LEFT LOG7211-578 TOP TWIG7211-517 KIBBLES (4OZ)7211-407 KNOB EXTENSION ON/OFF7211-404 KNOB EXTENSION HIGH/LOW7211-370 PILOT ASSEMBLY (NG) 3 port7200-338 NG ORIFICE MAIN ORIFICE #38 SPUD91-56800 LP CONVERSION KIT91-56803 HIGH ALTITUDE CONVERSION KIT (LP Only)1141-820-149-V RIGHT STONE PANEL1141-820-150-V LEFT STONE PANEL1141-820-148-V TOP STONE RINGWARNING: DO NOT SUBSTITUTEMATERIALS. FOR REPLACEMENT PARTS, ORFOR INFORMATION ABOUT PARTS ORSERVICE, CONTACT YOUR AUTHORIZEDHEARTHSTONE RETAILER.FOR THE NAME OF THE AUTHORIZEDRETAILER NEAREST TO YOU, VISIT OURWEBSITEWWW.HEARTHSTONESTOVES.COM, ORWRITE:Hearthstone Quality Home Heating Products,Inc.317 Stafford Ave.Morrisville, Vermont 05661-8695www.hearthstonestoves.comE-Mail: inquiry@Hearthstonestoves.comBari Model 8180 Gas-burning Heater27

Hearthstone Quality Home Heating Products, Inc. BARI Model #8180TROUBLESHOOTINGSymptom Possible Cause Corrective Action1. Pilot will not light. A. Insufficient gas pressure, air in A. Using the piezo sparker, try to light the pilot. If itthe pilot line, or dirty or kinked will not light, check the inlet gas pressure.gas line.B. Clean or replace the pilot assembly.B. Pilot orifice plugged.C. Defective or misalignedelectrode at pilot.D. Defective igniter.E. After sitting for "off" season(summer), pilot assembly may bedirty.C. If a match lights a pilot, check the electrode gapand location. Should be a 1/8" gap in the flame area.D. Check for a good connection between igniter andelectrode. Check wire insulation. If properlyconnected and no spark, replace igniter.E. Clean or replace the pilot assembly.2. Pilot will not stay lit A. Low or too high gas pressureafter carefully followinglighting instructions. B. Faulty connections.C. Defective thermocouple.D. Pilot dirty or plugged.A. Check for proper inlet pressure for the gas beingused.B. Measure voltage between valve body and solderconnection on the rear of the valve (where the bluewire connects). It should be no less than 7 mV.C1. Ensure that the thermocouple connection at thegas valve is tight.C2. Check thermocouple output using milli-volt meter.Disconnect from valve and read voltage across wireends. If the reading is less than 15 mV, replace thepilot assembly.C3. If burning NG, check pilot flame to see that it isimpinging on the top of the thermocouple. Clean orreplace pilot for maximum flame impingement.D. Clean or replace the pilot assembly.28

Hearthstone Quality Home Heating Products, Inc. BARI Model #8180Symptom Possible Cause Corrective Action3. Pilot burning, no gas A. Thermostat switch or wiresto main burner, valve defective.knob in the "ON"position, thermostatand/or on/off/t'statB. Thermopile may not begenerating sufficient voltage.switch in the "ON"position.C. Plugged burner orifice.A. Check thermostat/wiring for proper connections.Place jumper wire across terminals at thermostat. Ifburner comes on, replace defective thermostat. If notOK, place jumper across thermostat wires at gasvalve. If burner comes on, tighten connections, orreplace faulty wires.B. Check thermopile output, using a milli-volt meter.Take the readings across generator terminals of thegas valve. (TPTH and TP). Milli-volt reading shouldbe greater than 325 mV. If not, replace the pilotassembly. If the meter reading is OK, but the burnerdoes not come on, replace the gas valve.C. Remove and check burner orifice - clean orreplace. Note: do not use any metal cleaning device,as this may damage the orifice.4. Pilot and burnercome on, but go outafter some warm-up.A. Inconsistent or insufficientflame on thermopile.B. Insufficient gas pressure.C. Excessive draft.A. Adjust pilot flame size and assure that the flame isaimed directly at the thermopile.B. Check line pressure to ensure that the correct inletpressure is present for the type of gas being used. Ifpropane pressure is inconsistent, check for watercondensation at the regulator.C. Check Restriction settings per this manual.5. Frequent pilotoutage problem.A. Pilot flame may be too low orblowing, (high), causing the pilotsafety to drop out.B. Excessive draft6. Glass fogs A. A normal result of gascombustion.7. Blue Flames A. A normal result during the first20 minutes.A. Clean and/or adjust the pilot flame for maximumimpingement on the thermopile and thermocouple.B. Check Restriction settings per this manual.A. After the heater has warmed up, the glass shouldclear.A. Flames should begin to turn more yellowish afterabout 20 minutes of burning.B. If the blue color persists; adjust the air shutter for aproper burn.29

Hearthstone Quality Home Heating Products, Inc. BARI Model #8180Symptom Possible Cause Corrective Action8. Floating flames, lazy A. Potentially dangerousill-defined, quietflames, which rollaround, sometimesincomplete combustion due toincorrect air to fuel ratio (lack ofcombustion air or excessive fuelcompletely off the port, delivery i.e. excessive gassometimes with overly, pressure, overrating ofyellow tips. Possible appliance).sooting. Usuallyaccompanied by theodor of aldehydes.B. Incorrect air intake/exhaustflow system. Causes may be:B1. Blocked burner.B2. Blocked primary airB3. Blocked secondary air inletsA. Check the appliance input rate and reduce ifnecessary. The air intake/exhaust flow system maybe too restrictive or blocked (the rate at which theexhaust leaves [draft] determines the rate at whichthe combustion air is delivered). Poor draft results ininsufficient air delivery or a restricted exhaust. Correctair intake/exhaust flow system.B1. Clear ports.B2. Clear obstructions.B3. Clear obstructions.C. If gas pressures are correct and the flames staythe same, adjust the air shutter for a proper burn.9. Burner flashback.Air-gas mixture ignitesinside the burner nearthe orifice, usuallycreating a roaringnoise like a blowtorch.The problem is animbalance of gas flowvelocity and burningspeed pattern.A. Excessive primary air.B. Burner input underrated.C. Valve leak if flashback occurswith burner valve in off position.D. Improper gas pipe size.A. Adjust the air shutter for a proper burn.B. Check input rate. Check input pressure using amanometer. Confirm correct gas pressure at housemeter or tank (call gas company). Confirm burnerorifice size.C. Replace valve. If above corrections do noteliminate flashback, replace burner.D. Correct plumbing.10. Delayed ignition(makes a sudden"whoosh" noise as theburner lights). This is abuildup of gas prior toignition. This is moreprevalent with propane(LP) fuel.A. Incorrect air-to-fuel ratio.A1. Primary air incorrect.A2. Burner ports plugged.B. Improper log placement.A1. Adjust the air shutter for a proper burn.A2. Open ports to allow for proper travel of flames.B. Reposition logs to eliminate interference with flametravel.30

Hearthstone Quality Home Heating Products, Inc. BARI Model #8180SAFETY RATING LABELMODEL # 8180-SERIAL #M ODE L NA ME: BARI GAS DIRECT VENT GAS FIRED HEATE RLISTED: GAS FIRED DIRECT VEN T HEATERTESTED TO: ANSI Z21.88b-2005/CSA 2.33b-2005CGA-2.17-M91CAU TION: DO NOT OP ERATE WIT H GLASS REMOVED , CRACKE D, OR BR OKEN.Replacement on the panel should be done b y a licensed or quali fied service person.CAU TIONNER: N’opère l’appareil avec le verra enl ève, craque ou casse. L erem placemen t du panne au devrait être fait p ar une per sonne de service qu alifi éou autoris é.FUEL T YPE:LPINPU T RA TING (Btu/hr) 0-200 0 ftINPU T RA TING (Btu/hr) 2000- 4000 FTORIF ICE S IZE (DMS ) 0-2 000 ftMANIFOLD PRESSURE - LO (in. w. c./kpa)MAN IFOLD PRESSU RE - HI ( in. W.c./kpa)MINIMUM INLET PR ESSURE (in. W.c./kpa)M INI MUM INPU T ( b tu /hr ) 0/2 0 00 ftMAXIMUM OUTPUT (btu/hr) 0-200 0 ftREPORT N o. 3109401-T1NG26,50026,500381. 2/0 .33.5/0.875.0/1.2416,00019,60026,50026,000523.3/0. 810. 0/2. 4811. 0/2. 8815,00020,100CER TIFIED FOR A ND US CANA DAHOM OLOGUE PO UR LE CANAD AALSO FOR MOBIL E HOM E INSTALLAT IONThis app liance must be installed in acc ordance w ith the loc al cod es, i fany, if no t; follow t he Nationa l Fuel Gas Code, AN SI Z223.1 orCanadian Installat ion Codes, CSA B14 9.1. (Installer l'appareil selon lescodes ou réglement s locaux, ou, en l'abs ence de te ls régleme nts, selon les Codesd'instalation CSA- B149.1)WARNIN G: Impro per installa tion, adjus tment, alteration, service ormainten ance can cause inju ry or prope rty damage. Refer to theowner's informatio n manual p rovided w ith this ap pliance. Forassistan ce or additional infor mation co nsult a qua lified insta ller, servic eagency or the gas supplier. (L'AVERTISSEMENT: L'installationinconven ante, ajus tement, modification , service o u entretien peutcauser l e dommages de pro priété ou blessure. Référer au manueld'informa tion de pr opriétaire fourni cet appareil. Po ur l'assista nce ouinformat ion supplé mentaire c onsulte un qualifiée installeur, agence deservice o u le fourn isseur de g az .)MINIMUM CLEARANCES TO COMBUSTIBLESUNIT TO REAR WALLUNIT TO SIDE WALLSCORNER1” / 25 mm10” / 254 mm7” / 178 mmTh is app liance is only for us e with the type of gas ind icated on this r ating plate and may be installed in an aftermarket,perman ently locat ed, manufactur ed (m obile) home w here not p rohibited by lo cal codes. See owne r’s m anual for detai ls. Thisap plianc e is not c onve rtible for use with other gases, unle ss a c ertified ki t is us ed. I f the vent air int ake s ystem isdisasse mbled for any r easo n, reinstall per the instructions provided with the in itial instructions. This ven ted gas fireplacehe ater is not for us e wi th air filters . This app liance must be prop erly connected to a venti ng sy stem in accordance with themanufa cture r’s ins talla tion in struc t ions .VEN TED GAS FIRE PLAC E HE ATE R - N OT FO R USE W ITH SOLI D FU EL.MANUFACT URED BY: HearthStone, MORRISVILLE, VERMONT 05661Date of Manufacture2007 2008 2009 J an Feb Ma r Apr M ay Jun Jul A ug S ep Oct Nov DecDO NOT REMOVE OR COVER THIS LABEL MADE IN USA 3300-58631

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