4-3 REMOVAL AND INSPECTION OF ... - Mojo Motorcycles

B. Connect megga meter “-” terminal to circuit negative cable.Note: User megga meter “A” current position.• Turn main switch to “OFF” position.Inspection: Check if there is electrical current.If no current, check the main switchand wire harness for short circuit.4-3-4 STARTER MOTOR(1) Please place main stand to park themotorcycle for inspection.(2) Turn the main switch to “OFF” position before maintenance.Disconnect the battery ground circuit.To ensure safety, turn the main switch to “ON” positionand check if the motor has operated.Disassembly:◎ Remove starter motor cable.◎ 2 starter motor attaching screws.◎ 2 motor case attaching bolts.◎ Starter motor.Check Starter CommutatorInspection:(1) Check continuity between segments.Note:A. If continuity is good, then it is normal.B. If no continuity, then it is broken.(2) Check continuity between segments and armature shaft.Note:A. If no continuity, then it is normal.B. If continuity is good, then it is broken.(3) Clean the commutators if there is metal powder between segments.(4) Check the removed parts for damaging, burning (discoloration), and wearing.Replace with a new if necessary.(5) Check brush length.Note: A. Initial standard brush length is 112.5 mm.B. If brush length is smaller than 8.5 mm, please replace with new brush.Inspection: Check continuity of the brush holder.Note: A. If there is no continuity, it is normal.B.If there is continuity, it is broken.Please replace with new one.Installation: install in reverse order of disassembly procedures.204PDF created with pdfFactory Pro trial version www.pdffactory.com