xxxxxx - Alfa Laval

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P 6366 Set of platesMachine unit number orSubassembly description9002941-Ref Part No Description -01 NotesQuantity1 557714 01 Machine plate 12 66169 Drive screw 43 1270019 Set of safety labels 14 577802 01 Name sign 14 577803 01 Name sign 14 591263 01 Name sign 16 553171 01 Label 50 Hz 16 553272 01 Label 60 Hz 17 555529 01 Plate with arrow 18 1270001 Lifting instruction 19 554214 02 Cable tie 112 575939 Separator checkpoints 134
Before start-upIf the separator has been out of operation for:1 months or longerPre-lubricate the spindle bearings.6 months or longerPerform an Inspection serviceand make sure to pre-lubricatethe spindle bearings.Change the oil before starting.18 months or longerPerform an Overhaul serviceand make sure to pre-lubricatethe spindle bearings.Change the oil before starting.After service always run the separator continuously for at least 1 hour to ensure proper lubrication.Check the disc stack as follows1. Remove bowl hood, top disc and in- and outlet pipe.2. Add one disc to the disc stack.3. Fit the disc without caulks, top disc and bowl hood.4. Fit lock ring and fully compress disc stack with thecompression tool.5. If the lock ring enters the groove, repeat 1-4.6. If the lock ring does not enter the groove,this indicates correct stack pressure.7. Dismantle the bowl and remove one disc.8. Assemble the bowl with inlet and outlet pipe.NOTE! The number of discs stated in the SPC is a nominal value that might vary.Position the flat belt so that the spindle assembly can passthrough when lowering.Check the direction arrows on the belt and the machine platefor correct position.Make sure that the belt does not get smudged with oil orgrease during handling.Never use Molykote on any part on the spindle assembly.If the separator is out of operation for more than1 month:- Lift out the bowl.- Protect the spindle taper fromcorrosion by lubricating it withoil.- Keep the separator and bowlwell stored, dry and protectedfrom mechanical damage.Check for impact marks and corrosion on bowl body nave and spindlebore.Remedy as follows;1. Remove any impact marks usinga scraper and/or a whetstone.2. Remove rust using a fine-grinemery cloth(e.g. No.320).3. Finish with polishing paper(e.g. Number 600).Check the oil level. Top up when necessary.Don not overfill!Always remove the oil pin and plug before filling.Make sure that correct oil type is being used!Always follow the instructions in the Separator Manual and make sure thatthe oil bath is free from deposits.Always contact your Alfa Laval representative if you suspect that the depthof the corrosion damage exceeds 0,2 mm for bowl body and bowl hood (0,5for other parts) or if cracks have been found.Also Check for cracks. It is particulary important to inspect for cracks onrotating parts and especially between the discharge holes in the bowl wall.Do not continue to use the separator until it has been inspected and givenclearance for operation by Alfa Laval.If the blocks are worn;1. Clean the inside of the belt pulley.2. Fit new friction blocks. Make sure thatit is mounted as illustrated.All friction blocks should be replacedat the same time.When handling friction blocks wear a dust maskto make sure not to inhalate dust.Do not use compressed air for removal of anydust. Remove dust by vacuum or wet cloth.Check for erosion damages. Replace parts if erosion is suspected.Contact your Alfa Laval representative if you suspect that the depth of the damage exceeds0,2 mm bowl body, bowl hood. (0.5 mm for other parts).= Molykote 1000= Slide laquer + MolykoteBowl bodyDischarge slideOperating slideHolderClean the nozzle on the operating slide using a soft iron wire or a similar object.Approved / Date:Bowl hoodScrewOperating water ringNOTE! Replace screws and washers for holder with new ones included in IS-kit. Replace screws (IS-kit) foroperating water ring.Tighten with correct torque: = 30 Nm + 2Departement:Press the ball bearings down one at a time into thecoupling hub, preferably using a hydraulic press. Placethe spacing ring between them.Never re-fit used ballbearings.The ball bearings must not be heated as they are packedwith grease and sealed with plastic membranes.Revision:NutDocument No.6 Set of plates1 2 3,3A-S!WARNINGInformation headingInformation headingInformation headingInformation headingInformation headingInformation headingInformation headingInformation headingInformation headingInformation headingInformation textInformation textInformation textInformation textInformation textInformation textInformation textInformation textInformation textInformation textInformation text4Read the instructionmanuals beforeinstallation, operationand maintenance.Consider inspectionintervals.Failure to strictly followinstructions can lead tofatal injury.If excessive vibrationoccurs, stop separatorand keep bowl filledwith liquid duringrundown.Out of balance vibrationwill become worse ifbowl is not full.Separator must stoprotating before anydismantling work isstarted.1270018-02-V5Made by Alfa Laval Tumba AB,Tumba, SwedenServices enquires www.alfalaval.com6750 Hz60 Hz1.8 92.GBFRRead instruction manual before lifting.Lire le manuel d´instructions avant de lever leséparateur.DESEVor dem Heben immer erst Anleitungen im Handbuchlesen!Läs instruktionsboken före lyft.ITNLPrima di sollevare il separatore, leggere il manualed´istruzione.structihandleidingVordat het produkt wordt opgetild, eerst de in-lezen.ESLea el manual de instrucciones antes de levantarla separadora.RUPTLeia o manual de instruções antes de umaoperaçõo de elevaçõo.JPOeoednmdyekmk nomvhq aÄ qe hlpqoriuh lm.FILue käyttöohjeet ennen nostamista.DKGRDiabaste to egceiridio me tiz odhgiez protouBgalete th suskeuh apo to kibwtio.Læsinstruktionsmanualen, inden separatorenløftes op.Art. No. 1270001 Rev. 212P- SEPARATOR CHECKPOINTSHeight adjusting ringsSupport ringGuide screwAFrame hoodBowl hoodParing disc heightCorrosion / CracksErosionDisc stackpressureLubricatebowl partsCheckClean spindleassembly andcheck directionarrow on beltBowl spindle coneBowl body naveChange oilOperatingdevice andnozzlesClutch couplingFriction blocksSZM /2009-08-19PCDD35759392161E35
Page 4 and 5: 15 Lifting tool 5816 Tool box 6017
Page 6 and 7: 61 Read this first
Page 8 and 9: P 636Följ ditt kvalitetstänkande
Page 10 and 11: P 636Respectez votre engagement de
Page 12 and 13: P 636Для обеспечения
Page 14 and 15: P 636Preserve o seu compromisso com
Page 16 and 17: P 636∆ιασφαλίστε τη
Page 18 and 19: P 636Beskyt din investering i kvali
Page 20 and 21: P 636Словарь перевдаL
Page 22 and 23: P 6362 Machine bottom partMachine u
Page 24 and 25: P 6362.1 Driving device verticalMac
Page 26 and 27: P 6363 Separator bowlMachine unit n
Page 28 and 29: P 6364 Inlet and outlet deviceMachi
Page 30 and 31: P 6365 Belt driving deviceMachine u
Page 32 and 33: P 6365.1 Centrifugal clutchMachine
Page 36 and 37: P 6367 Speed sensor kit"Junction bo
Page 38 and 39: P 6368 Monitoring kitUnbalance sens
Page 40 and 41: P 6369 Cover interlocking kit"Junct
Page 42 and 43: P 63610 Junction box kitNo more tha
Page 44 and 45: P 63611SetoftoolsMachine unit numbe
Page 46 and 47: P 63611.1 Hydraulic tool kitMachine
Page 48 and 49: P 63611.1.1 Hydraulic componentsMac
Page 50 and 51: P 63611.1.2 Hydraulic toolMachine u
Page 52 and 53: P 63612 Inspection kitMachine unit
Page 54 and 55: P 63613 Overhaul kitMachine unit nu
Page 56 and 57: P 63614 Support kitMachine unit num
Page 58 and 59: P 63615 Lifting toolSeparatorMachin
Page 60 and 61: P 63616 Tool boxMachine unit number
Page 62 and 63: 17 Cross reference list17 Cross ref
Page 64: 17 Cross reference listPart No. Pag

xxxxxx - Alfa Laval

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