Product Guide - A. Stucki Company

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Reconditioning ServicesFriction Component Classification:Irrespective of the gear’s date classification,a gear must be reconditioned if anyof its friction components are broken,damaged in any way, or missing.Gears are classified as FC/C/D( F r i c t i o n C o m p o n e n t C a s eDamage) per the following criteria:1. More than 1 broken or missing frictioncomponent2. Center wedge is damaged3. The gear is stuck in a compressedpositionwww.stucki.com103
Case Classification: As in the caseof friction component damage, a draftgear must be rebuilt if the case hasbeen subject to excessive wear or isdamaged. Gears with cases that meetthe following are also consideredFC/C/D:1. Wall thickness – visibly worncase wall2. Torch cut – 1 inch or moreReconditioning ServicesScrap Classification: Gears with bulges,split cases or cracks in excess of 2 inchescannot be repaired and are classifiedas scrap. Also, gears not listed on theIDG list of acceptable gears (detailedlist can be found at www.draft-gear.com)are either not reconditionable or areobsolete and therefore classified as scrap.www.stucki.com104
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ProductGuideRev. 06 12/06
Page 4 and 5:
Table of Contents4. Hydraulic Stabi
Page 6 and 7:
1. ScopeThis pocket guide provides
Page 8:
Side BearingsFig. 2.1 — Shear Sid
Page 14:
Side BearingsFig. 2.7 — RetroXT S
Page 25 and 26:
Side Side Bearings BearingsFig. 2.1
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Page 29 and 30:
Page 31 and 32:
Page 33 and 34:
End Closure: End closures must be i
Page 36:
Side BearingsShop SET UP5-1/8" ± 1
Page 40 and 41:
Side BearingsYard Inspection: Verti
Page 42 and 43:
Side BearingsShop SET UP3/4" ± 1/1
Page 44 and 45:
Side BearingsShop InspectionGeneral
Page 46 and 47:
Side BearingsResilient Element: Res
Page 48 and 49:
Side BearingsLoad Cell Testing: A s
Page 50 and 51:
Side BearingsThese measurements ass
Page 52 and 53:
Side BearingsFig. 2.32 — Vertical
Page 54 and 55:
Side BearingsFig. 2.34 — Setup He
Page 56 and 57:
Side BearingsTo increase the setup
Page 58 and 59:
Table 3.1Friction Elements*Requires
Page 60 and 61:
Friction ElementsFig. 3.3 — RFE-5
Page 62 and 63:
Friction ElementsFig. 3.7 — Wear
Page 64 and 65:
Friction ElementsThe upper corners
Page 66 and 67:
Friction ElementsIf wedge rise meas
Page 68 and 69:
4. Hydraulic StabilizersStucki hydr
Page 70 and 71:
Yard and Shop InspectionHydraulic S
Page 72 and 73:
Condition A. The oil level in the r
Page 74 and 75:
HS-7 and HS-7100 units removed onac
Page 76 and 77:
International ProductsAustralia, Ne
Page 78 and 79:
International ProductsFig. 5.3 —
Page 80 and 81:
International Products675-RXL Side
Page 82 and 83:
International Products656-CRL Side
Page 84 and 85:
International ProductsThe JOEY Seri
Page 86 and 87:
International ProductsSeveral sligh
Page 88 and 89:
International ProductsSA-5000-2R Si
Page 90 and 91:
International ProductsAustralia and
Page 92 and 93:
International ProductsRFE-3262 Resi
Page 94 and 95:
6. Brake BeamsBrake BeamsFig. 6.1
Page 96 and 97:
Brake BeamsInspectionReplacement of
Page 98 and 99:
PinRetainerBrake BeamsStrutLeverSlo
Page 100 and 101:
Reconditioning Services7. Reconditi
Page 102 and 103:
Reconditioning ServicesFig. 7.1 —
Page 104 and 105:
Reconditioning ServicesFriction Com
Page 106 and 107:
Reconditioning ServicesGears which
Page 108 and 109:
Reconditioning ServicesNew parts in
Page 110 and 111:
Product Index (continued)Product In
Page 114 and 115:
Reconditioning ServicesImproving Ri
Page 116 and 117:
Table of Contents4. Hydraulic Stabi
Page 118 and 119:
1. ScopeThis pocket guide provides
Page 120 and 121:
Side BearingsFig. 2.1 — Shear Sid
Page 122 and 123:
Side BearingsFig. 2.3 — Compact C
Page 124 and 125:
Side BearingsFig. 2.5 — RetroXT L
Page 126 and 127:
Side BearingsFig. 2.7 — RetroXT S
Page 128 and 129:
Side BearingsFig. 2.9 — RetroXT 5
Page 130 and 131:
Side BearingsFig. 2.11 — 656-CR,
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Side BearingsFig. 2.13 — 690-RL,
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Side BearingsFig. 2.15 — 675-RL,
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Side BearingsFig. 2.17 — ISB-9DR,
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Side BearingsFig. 2.19 — ISB-10,
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Side BearingsFig. 2.21 — 656-SLB,
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Side BearingsFig. 2.23 — 688-BNot
Page 144 and 145:
Side BearingsYard InspectionGeneral
Page 146 and 147:
Side BearingsRocker: Rockers may no
Page 148 and 149:
Side BearingsShop SET UP5-1/8" ± 1
Page 150 and 151:
Side BearingsIf reasonably level tr
Page 152 and 153:
Side BearingsYard Inspection: Verti
Page 154 and 155:
Side BearingsShop SET UP3/4" ± 1/1
Page 156 and 157:
Side BearingsShop InspectionGeneral
Page 158 and 159:
Side BearingsResilient Element: Res
Page 160 and 161:
Side BearingsLoad Cell Testing: A s
Page 162 and 163:
Side BearingsThese measurements ass
Page 164 and 165:
Side BearingsFig. 2.32 — Vertical
Page 166 and 167: Side BearingsFig. 2.34 — Setup He
Page 168 and 169: Side BearingsTo increase the setup
Page 170 and 171: Table 3.1Friction Elements*Requires
Page 172 and 173: Friction ElementsFig. 3.3 — RFE-5
Page 174 and 175: Friction ElementsFig. 3.7 — Wear
Page 176 and 177: Friction ElementsThe upper corners
Page 178 and 179: Friction ElementsIf wedge rise meas
Page 180 and 181: 4. Hydraulic StabilizersStucki hydr
Page 182 and 183: Yard and Shop InspectionHydraulic S
Page 184 and 185: Condition A. The oil level in the r
Page 186 and 187: HS-7 and HS-7100 units removed onac
Page 188 and 189: International ProductsAustralia, Ne
Page 190 and 191: International ProductsFig. 5.3 —
Page 192 and 193: International Products675-RXL Side
Page 194 and 195: International Products656-CRL Side
Page 196 and 197: International ProductsThe JOEY Seri
Page 198 and 199: International ProductsSeveral sligh
Page 200 and 201: International ProductsSA-5000-2R Si
Page 202 and 203: International ProductsAustralia and
Page 204 and 205: International ProductsRFE-3262 Resi
Page 206 and 207: 6. Brake BeamsBrake BeamsFig. 6.1
Page 208 and 209: Brake BeamsInspectionReplacement of
Page 210 and 211: PinRetainerBrake BeamsStrutLeverSlo
Page 212 and 213: Reconditioning Services7. Reconditi
Page 214 and 215: Reconditioning ServicesFig. 7.1 —
Page 218 and 219: Reconditioning ServicesGears which
Page 220 and 221: Reconditioning ServicesNew parts in
Page 222 and 223: Product Index (continued)Product In
Page 226: Reconditioning ServicesImproving Ri
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Product Guide - A. Stucki Company

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