Conveying with ease Assembly, operating and insertion - Denipro

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5 Assembly instructions Please note: Geometrically, the conveying line must be correctly positioned for the denirug ® heavy-duty support to function reliably. denirug ® heavy-duty supports can be assembled in different ways (see sections 5.1 and 5.2). The following principles must be complied with: – Each denirug ® heavy-duty support is affi xed separately. – In accordance with the subsequent load, the base must be able to bear loads, horizontal and fl at. In the case of gravity conveying, minimum inclination is required and must be established by carrying out tests. – The distribution of the denirug ® heavy-duty supports is carefully planned separately according to the subsequent load distribution. The loads stated in the data sheets must not be exceeded. Support is often advisable in several tracks, where the heavy-duty supports are fi tted behind one another. – The supports must be fi tted precisely in the conveying direction. If there are several tracks, ensure they are parallel. – The supports are fi tted at the same height. Warning Before carrying out any assembly, maintenance and repairs, the conveyor drive’s master switch must be switched off and prevented from being switched on again. Where gravity conveyors are concerned, the area must be cordoned off appropriately and monitored. 5.1 basic denirug ® element Basic denirug ® elements have drill holes (ø 12.5 mm) right across the body which allow different affi xation methods. – They can be affi xed with brackets on the base (fi g. 5. 1.1) – They can be affi xed with each other to form extensive structures, using threaded rods of appropriate sizes (1) and tube sections (2). Sliding strips (3) are integrated directly into the structure if required (fi g. 5.1.2). Furthermore, basic denirug ® elements (for example in the case of slider beds) can simply be placed in the recesses. The support from below must be provided by a second base (fi g.5.1.3). Fig. 5.1.1 Fig. 5.1.2 Fig. 5.1.3 ➊ ➋ ➌ DG_bma_EN_11.10 4
5.2 denirug ® module denirug ® modules have holes to affi x them (ø 9 mm) and can be screwed directly to or fully bonded with the base. 5.2.1 Screw mounting – Make drill holes on the base according to the module’s hole pattern. – Use an awl to push out a hinge pin on the modular belt; take off the modular belt (fi g. 5. 2.1-1). – Affi x denirug ® module securely with dowels/braces and screws (fi g. 5.2.1-2) – Attach modular belt and close with the hinge pin. Please note: As an alternative to removing the modular belt, the entire roller belt element with the modular belt can be taken out of the body. To do so, unscrew the counter-sunk head screws on the sides. 5.2.2 Bonded assembly Double-sided acrylic foam tape (2 mm thick) is used in bonded assembly. – Mark the assembly position on the base. – Prepare the areas to be bonded properly and stick the module accurately onto the base. Please note: As regards the optionally supplied adhesive tape the bond will hold after 20 minutes (85% of the level of the fi nal bond). After 72 hours the adhesive has hardened completely. 5 DG_bma_EN_11.10 Fig. 5.2.1-1 Fig. 5.2.1-2 ➋ Fig. 5.2.3 5.2.3 Assembling accessories Screw the side guidance plates (1) and end plates (2) directly onto the already affi xed denirug ® module (screws are included). Feed ramps (3) are screwed directly in front of the module on the base (affi xation holes ø 12 mm). ➊ ➌
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Conveying with ease Assembly, operating and insertion - Denipro

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