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14<br />

such as the cam shape, angle, diameter, roundness and straightness.<br />

The PTB calculated the measurement results, determined<br />

the associated measurement uncertainty, and then issued a<br />

certificate for the cam standard.<br />

Higher precision for the automobile industry.<br />

One cam standard was fabricated for <strong>Jenoptik</strong> as part of the<br />

research project, while a second is kept by PTB in Braunschweig.<br />

Customers from the automobile industry will be able to choose<br />

between two certificates for their cam standard: either one<br />

certified by the PTB or one provided by <strong>Jenoptik</strong> and certified by<br />

the German Accreditation Agency (DAkkS). Currently, the first<br />

“DAkkS Cam Shape Laboratory” is being installed at the <strong>Jenoptik</strong><br />

Industrial Metrology division in Villingen-Schwenningen, which<br />

can be used to certify the cam standard with “slightly higher<br />

permissible measurement deviation than with the PTB,” as Reiner<br />

The cam standard certified by the PTB serves as an<br />

original metric by means of which all measurement<br />

results from shaft meters can be compared.<br />

Emminger says, explaining the difference. The DAkkS certificate<br />

does suffice for most customers, however.<br />

The camshaft research project was started with the PTB and automobile<br />

supplier Mahle about five years ago. “We had already<br />

worked with the PTB before, for example with standardization<br />

and guidelines for accreditation. And in 2002 we worked together<br />

to develop the KN8 contour standard.” Mahle was involved<br />

as the industrial partner for the cam standard because they had<br />

already used different camshaft measuring machines from the<br />

<strong>Jenoptik</strong> division in measurement chambers and in final inspections,<br />

and showed great interest in the traceability of assessments.<br />

The team lead in Mahle product development in Stuttgart<br />

confirmed how important this PTB-certified cam standard is:<br />

“Just for its traceability and comparability, the new cam standard<br />

is much more reliable for measurements, and that improves our<br />

quality in all of our production facilities.”<br />

Additional certificate for metrology software.<br />

To be able to measure and evaluate shape and orientation characteristics<br />

of camshafts adequately, special evaluation strategies<br />

and algorithms are required. “These have never been integrated<br />

into the system testing of cam shape measurement machines<br />

because no standardization of the evaluation procedure existed,”<br />

explains Reiner Emminger. There are often error sources hidden<br />

in the evaluation of such complex datasets, for example due

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