Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
<strong>Timken</strong> ® SAF SPLIT-BLOCK HOUSED UNITS<br />
SAF HOUSED UNIT INTRODUCTION • Design and Construction<br />
SAF HOUSED UNIT INTRODUCTION<br />
<strong>Timken</strong>’s capabilities in engineering and manufacturing<br />
heavy-duty pillow blocks provide important user benefits. In<br />
addition, <strong>Timken</strong>’s worldwide sales organization is staffed with<br />
experienced engineers who are available for consultation on<br />
any pillow block or bearing application. Our expert engineering<br />
assistance also is available for applications involving shaft sizes<br />
1016 mm (40 in.) and larger, such as BOF trunnions, bridge blocks<br />
and ball mills. If your design calls for shaft sizes or loads not listed<br />
in this catalog, contact your <strong>Timken</strong> engineer for information<br />
about availability of special units.<br />
• Sizes: 35-300 mm shafts (1 3 ⁄8 up to 11 7 ⁄8 in.). Special shaft<br />
sizes up to 1000 mm (39 3 ⁄8 in.) and beyond.<br />
• Applications: Conveyors, ball mills, casters, rolling mills,<br />
heavy movable structures.<br />
• Features: <strong>Split</strong> construction for convenient assembly<br />
and disassembly. These units include pry tool slots and<br />
the exclusive Pry-Lug fulcrum, which simplifies bearing<br />
inspection, service and replacement.<br />
• Benefits: Caps can be removed easily and quickly without<br />
damage to the bearing or housing.<br />
DESIGN AND CONSTRUCTION<br />
<strong>Timken</strong> supplies pillow blocks equipped with either tapered<br />
bore bearings with adapters for mounting on straight shafts or<br />
cylindrical bore bearings for assembly on shouldered shafts.<br />
<strong>Timken</strong> uses a system of doweling caps and bases together at<br />
an early stage of manufacturing, so that they remain a single unit<br />
during machining. They are not interchangeable as separate parts<br />
and become precisely mated components, helping to ensure a<br />
precise fit. <strong>Timken</strong> manufactures pillow blocks in two styles: SAF<br />
and SDAF. The larger SDAF block is suggested for extreme-duty<br />
applications.<br />
Standard caps and bases are made from high-grade, stressrelieved<br />
cast iron. They also are available in cast steel.<br />
All <strong>Timken</strong> ® split pillow blocks are designed for four-bolt mounting.<br />
Certain smaller sizes are normally furnished for two-bolt<br />
mounting. These assemblies are indicated in the following tables<br />
and can be ordered with an optional four-bolt base.<br />
Four cap bolts are used<br />
in most <strong>Timken</strong> pillow<br />
b l o c k s i n o r d e r t o<br />
equalize the pressure<br />
between the cap and the<br />
base, helping to prevent<br />
lubricant loss.<br />
The illustration below<br />
shows all parts of a pillow<br />
block assembly that are<br />
described throughout<br />
this section.<br />
Fig. D-15.<br />
Protects Bearing, Reduces Leaks<br />
Precision triple-ring labyrinth seal<br />
and extra-large oil return holes in the<br />
housing protect the bearing<br />
Runs Cooler for Longer Bearing Life<br />
<strong>Timken</strong> ® spherical roller bearings, available with either a<br />
steel or brass cage, feature optimized internal geometries<br />
and improved lubrication distribution. These highperformance<br />
bearings allow ±1.5 degree misalignment<br />
<strong>Timken</strong> ® Spherical<br />
Roller Bearing<br />
Speed Up Conversion<br />
from Fixed to Float <strong>Units</strong><br />
Removable stabilizing<br />
ring saves time and<br />
reduces inventory<br />
Avoids Damage to Bearing and<br />
Housing During Inspections<br />
Pry-tool slots allow quick<br />
and easy cap removal<br />
Shields Bearing<br />
Matched cap and base protect bearing<br />
Fig. D-16. SAF housed unit components and features.<br />
Lockwasher<br />
Locknut<br />
Tapered Ring<br />
LER Seal Ring<br />
TIMKEN ® HOUSED UNIT CATALOG D-47