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MEATing POINT Magazine: #08/ 2016

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IFFA REVIEW - INTERVIEWS<br />

Torsten Giese,<br />

Marketing Manager - PR &<br />

Exhibitions, Ishida Europe Ltd<br />

What kind of innovations did you showcase<br />

at IFFA?<br />

One of the innovations we showcased was a<br />

robotgrader.This fantastic innovation allows<br />

fixed weight sorting and styling of chicken,<br />

meat and fish into trays. The robotgrader<br />

takes product from upstream processing<br />

and cutting areas and delivers accurately<br />

filled and styled fixed weight trays.Product is<br />

individually weighed and scanned by shape,<br />

position and orientation to determine the<br />

robot’s selection of pieces for each tray. It<br />

has several key benefits such as: giveaway<br />

reduc-tion per pack from typically 10% to<br />

under 1%, floor space saving by up to 30%<br />

compared with manual operation, unique<br />

gripper design enables fast orientation and<br />

firm but gentle placement. Last but not least,<br />

speeds of up to 320 pieces or 160 two-piece<br />

packs per minute: Typically 10 times faster<br />

than manual operation!<br />

“ We offer complete lines<br />

so meat processors can<br />

buy the full line from just<br />

one supplier.”<br />

The Ishida AirScan leak detector is another great<br />

innovation to tackle leaking / compromised<br />

packaging which are a major contributor to<br />

food waste, can lead to spoilage, reduced<br />

shelf-life, complaints and returns.This can<br />

result in increased production cost, loss of<br />

brand reputation and retailer fines.The<br />

Ishida AirScan uses laser technology to<br />

identify leaks of CO2 from holes as small<br />

as 0.3mm in sealed MAP pack at speeds<br />

of up to 180 packs per minute. It requires<br />

no additional space since it can be fitted<br />

over existing conveyors.This fast, reliable and<br />

non-destructive leak detection is applicable<br />

to fresh meat, poultry, seafood and ready<br />

meals. It allows production prob-lems to be<br />

quickly identified before the product reaches<br />

the customer.<br />

Now, Ishida can also offer 12 Xray inspection<br />

models in 3 key ranges ( EN = economy/entry<br />

level, GN= mid range, G2 = top range) for<br />

the meat and poultry industry.<br />

Our new unique detection technology gives<br />

increased image resolution and enhances<br />

detection of even tiny amounts of steel,<br />

aluminium, tin, glass, stone, hard rubber,<br />

plastic, bones and shells at high inspection<br />

speeds. Unique Ishida Genetic Algorithm (GA)<br />

technology enables any operator to optimise<br />

the X-ray system for greater sensitivity to<br />

specific contaminants. The New design facilitates<br />

easy cleaning and meets requirements<br />

for hygienic compliance. It also offers many<br />

important quality control applications such<br />

as: product grading by length, product<br />

deformation, missing pieces, voids in product<br />

and weight estimation.<br />

What makes your solutions unique and what<br />

differentiates you from your competitors?<br />

We offer complete lines so meat processors can<br />

buy the full line from just one supplier.In the<br />

same time, we do the full project management,<br />

so we take responsibility for full installation<br />

and its agreed performances.Further to this,<br />

we have the service back up to support our<br />

lines over the lifetime of the equipment – this<br />

can also include remote line monitoring and<br />

online training software.<br />

Since some of the top trends addressed<br />

at this year’s IFFA were resource and cost<br />

- efficiency, as well as sustainability, what<br />

is your contribution to these topics?<br />

Our line solutions reduce labour, giveaway,<br />

downtime plus increase OEE (Overall Equipment<br />

Efficiency) as the lines come from a single<br />

supplier and as we can monitor line for every<br />

pack, every day. In addition, our lines and<br />

solutions reduce food and packaging waste,<br />

increase shelve life, which also reduces waste.<br />

What would be your future challenges in<br />

terms of innovative solutions that would<br />

meet your cus-tomers requirements?<br />

Enhanced line and equipment integration,<br />

as well as remote line monitoring. More<br />

preventative line / equipment monitoring –<br />

identify resource / service / consumable issues<br />

before they occur.<br />

www.ishidaeurope.com<br />

Laura Toghill,<br />

Innateq Ltd<br />

KARL SCHNELL UK Partner<br />

INNATEQ<br />

INNOVATION & TECHNOLOGY<br />

What kind of innovations did you showcase<br />

at IFFA?<br />

Karl Schnell was proud to present our new<br />

generation of Filling Machines, Emulsifiers and<br />

Process Automats. KS is aware of the growing<br />

demand for a semi-finished product and has<br />

redesigned its machinery program to support<br />

these needs. The KS Emulsifier represent a highly<br />

flexible solution in emulsifying applications for<br />

many product requirements – from extreme<br />

cold and high viscous raw materials in pet<br />

food production to low viscosity emulsions in<br />

the delicatessen sector. The centrepiece of the<br />

KS Emulsifier is the KS Cutting System. The<br />

system is available in many designs making it<br />

extremely flexible to our customer’s different<br />

specifications. The KS Cutting System can<br />

be used for single to fourfold execution as<br />

standard in the KS range.<br />

What would be your future challenges in<br />

terms of innovative solutions that would<br />

meet your customers requirements?<br />

The new KS RotaPlate cutting set is a<br />

horizontal axially acting cutting system. It<br />

is used in combination with the classic KS<br />

knife-hole plate-system for the production<br />

of finest emulsions, delicatessen, baby food<br />

and pet food. The advantage of this system<br />

is a very high degree of comminution with<br />

an extremely uniform particle texture and a<br />

significant increase in protein breakdown. The<br />

stable and homogeneous emulsion causes at<br />

the same time an increase in quality of the<br />

12 www.meatingpoint-mag.com | <strong>2016</strong>

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