MEATing POINT Magazine: #08/ 2016
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IFFA REVIEW - INTERVIEWS<br />
Torsten Giese,<br />
Marketing Manager - PR &<br />
Exhibitions, Ishida Europe Ltd<br />
What kind of innovations did you showcase<br />
at IFFA?<br />
One of the innovations we showcased was a<br />
robotgrader.This fantastic innovation allows<br />
fixed weight sorting and styling of chicken,<br />
meat and fish into trays. The robotgrader<br />
takes product from upstream processing<br />
and cutting areas and delivers accurately<br />
filled and styled fixed weight trays.Product is<br />
individually weighed and scanned by shape,<br />
position and orientation to determine the<br />
robot’s selection of pieces for each tray. It<br />
has several key benefits such as: giveaway<br />
reduc-tion per pack from typically 10% to<br />
under 1%, floor space saving by up to 30%<br />
compared with manual operation, unique<br />
gripper design enables fast orientation and<br />
firm but gentle placement. Last but not least,<br />
speeds of up to 320 pieces or 160 two-piece<br />
packs per minute: Typically 10 times faster<br />
than manual operation!<br />
“ We offer complete lines<br />
so meat processors can<br />
buy the full line from just<br />
one supplier.”<br />
The Ishida AirScan leak detector is another great<br />
innovation to tackle leaking / compromised<br />
packaging which are a major contributor to<br />
food waste, can lead to spoilage, reduced<br />
shelf-life, complaints and returns.This can<br />
result in increased production cost, loss of<br />
brand reputation and retailer fines.The<br />
Ishida AirScan uses laser technology to<br />
identify leaks of CO2 from holes as small<br />
as 0.3mm in sealed MAP pack at speeds<br />
of up to 180 packs per minute. It requires<br />
no additional space since it can be fitted<br />
over existing conveyors.This fast, reliable and<br />
non-destructive leak detection is applicable<br />
to fresh meat, poultry, seafood and ready<br />
meals. It allows production prob-lems to be<br />
quickly identified before the product reaches<br />
the customer.<br />
Now, Ishida can also offer 12 Xray inspection<br />
models in 3 key ranges ( EN = economy/entry<br />
level, GN= mid range, G2 = top range) for<br />
the meat and poultry industry.<br />
Our new unique detection technology gives<br />
increased image resolution and enhances<br />
detection of even tiny amounts of steel,<br />
aluminium, tin, glass, stone, hard rubber,<br />
plastic, bones and shells at high inspection<br />
speeds. Unique Ishida Genetic Algorithm (GA)<br />
technology enables any operator to optimise<br />
the X-ray system for greater sensitivity to<br />
specific contaminants. The New design facilitates<br />
easy cleaning and meets requirements<br />
for hygienic compliance. It also offers many<br />
important quality control applications such<br />
as: product grading by length, product<br />
deformation, missing pieces, voids in product<br />
and weight estimation.<br />
What makes your solutions unique and what<br />
differentiates you from your competitors?<br />
We offer complete lines so meat processors can<br />
buy the full line from just one supplier.In the<br />
same time, we do the full project management,<br />
so we take responsibility for full installation<br />
and its agreed performances.Further to this,<br />
we have the service back up to support our<br />
lines over the lifetime of the equipment – this<br />
can also include remote line monitoring and<br />
online training software.<br />
Since some of the top trends addressed<br />
at this year’s IFFA were resource and cost<br />
- efficiency, as well as sustainability, what<br />
is your contribution to these topics?<br />
Our line solutions reduce labour, giveaway,<br />
downtime plus increase OEE (Overall Equipment<br />
Efficiency) as the lines come from a single<br />
supplier and as we can monitor line for every<br />
pack, every day. In addition, our lines and<br />
solutions reduce food and packaging waste,<br />
increase shelve life, which also reduces waste.<br />
What would be your future challenges in<br />
terms of innovative solutions that would<br />
meet your cus-tomers requirements?<br />
Enhanced line and equipment integration,<br />
as well as remote line monitoring. More<br />
preventative line / equipment monitoring –<br />
identify resource / service / consumable issues<br />
before they occur.<br />
www.ishidaeurope.com<br />
Laura Toghill,<br />
Innateq Ltd<br />
KARL SCHNELL UK Partner<br />
INNATEQ<br />
INNOVATION & TECHNOLOGY<br />
What kind of innovations did you showcase<br />
at IFFA?<br />
Karl Schnell was proud to present our new<br />
generation of Filling Machines, Emulsifiers and<br />
Process Automats. KS is aware of the growing<br />
demand for a semi-finished product and has<br />
redesigned its machinery program to support<br />
these needs. The KS Emulsifier represent a highly<br />
flexible solution in emulsifying applications for<br />
many product requirements – from extreme<br />
cold and high viscous raw materials in pet<br />
food production to low viscosity emulsions in<br />
the delicatessen sector. The centrepiece of the<br />
KS Emulsifier is the KS Cutting System. The<br />
system is available in many designs making it<br />
extremely flexible to our customer’s different<br />
specifications. The KS Cutting System can<br />
be used for single to fourfold execution as<br />
standard in the KS range.<br />
What would be your future challenges in<br />
terms of innovative solutions that would<br />
meet your customers requirements?<br />
The new KS RotaPlate cutting set is a<br />
horizontal axially acting cutting system. It<br />
is used in combination with the classic KS<br />
knife-hole plate-system for the production<br />
of finest emulsions, delicatessen, baby food<br />
and pet food. The advantage of this system<br />
is a very high degree of comminution with<br />
an extremely uniform particle texture and a<br />
significant increase in protein breakdown. The<br />
stable and homogeneous emulsion causes at<br />
the same time an increase in quality of the<br />
12 www.meatingpoint-mag.com | <strong>2016</strong>