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Control Engineering - January 2018 (R) 'I'

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ANSWERS<br />

INSIDE PROCESS: VFDS<br />

Jason Wellnitz, Yaskawa America Inc.<br />

Three major VFD trends<br />

Variable frequency drive (VFD) development is shifting focus away from<br />

general-purpose motor controls that are already meeting market demands<br />

toward reduced installation costs.<br />

More than 40 years ago, transistor-based<br />

variable frequency drives (VFDs) quickly<br />

demonstrated their ability to save<br />

energy and improve process control.<br />

Successive VFD generations improved motor-control<br />

performance, became smaller, and minimized installation<br />

time. VFD development is shifting focus away<br />

from general-purpose motor controls that are already<br />

meeting market demands toward one remaining constant<br />

market driver: reduced installation costs.<br />

1. Save time<br />

To minimize commissioning time, VFDs are being<br />

designed and built for individual industries. Out-ofthe-box<br />

VFDs are programmed with industry-specific<br />

terminology, parameter defaults are customized, new<br />

functions created, and unneeded features are cut away.<br />

VFDs also are being programmed with industry-specific<br />

setup wizards to guide the installer through the<br />

typical steps needed to run a drive (see image).<br />

These software features are designed to minimize<br />

the installer’s time in front of a drive at the job site to<br />

reduce commissioning costs. A second benefit of creating<br />

industry-specific drive features is to minimize<br />

the time required to train drive installers by making<br />

drive setup intuitive and easier.<br />

2. Save space<br />

Open-type and NEMA 1 VFD enclosures<br />

are still the staple of VFDs manufactured in the<br />

PROTECT PUMPS<br />

DRY RUNNING • CAVITATION • BEARING FAILURE • OVERLOAD<br />

MONITOR PUMP POWER<br />

• Best Sensitivity<br />

• Digital Display<br />

TWO ADJUSTABLE SET POINTS<br />

• Relay Outputs<br />

• Adjustable Delay Timers<br />

4-20 MILLIAMP ANALOG OUTPUT<br />

COMPACT EASY MOUNTING<br />

Only 3.25" x 6.25" x 2"<br />

• Starter Door • Panel<br />

• Raceway • Wall<br />

UNIQUE RANGE FINDER SENSOR<br />

• Works on Wide-range of Motors<br />

• Simplifi es Installation<br />

WHY MONITOR POWER INSTEAD OF JUST AMPS?<br />

PUMP POWER<br />

VALVE CLOSING<br />

POWER<br />

Power is Linear-Equal Sensitivity<br />

at Both Low and High Loads<br />

AMPS<br />

No Sensitivity<br />

For Low Loads<br />

PUMPING<br />

VALVE OPENING<br />

NO FLUID<br />

NO LOAD<br />

FULL LOAD<br />

NO LOAD<br />

FULL LOAD<br />

WWW.LOADCONTROLS.COM<br />

CALL NOW FOR YOUR FREE 30-DAY TRIAL 888-600-3247<br />

input #13 at www.controleng.com/information

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