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INDUSTRIAL TRANSMISSION OILS<br />

A distinction must be made between closed and<br />

open gearboxes. Closed gearboxes contain various<br />

types of cogwheels which are serviced by a central<br />

or splash lubrication system. Transmission oils and,<br />

in special cases, transmission greases are generally<br />

used as lubricants.<br />

Opengears generally use spur gears which are often<br />

serviced with loss lubrication.<br />

Lubricants are mainly required to:<br />

··<br />

Prevent wear on cogwheels<br />

··<br />

Minimise friction<br />

··<br />

Dissipate heat<br />

··<br />

Prevent idle time corrosion<br />

For this to occur, a lubrication film must form between<br />

the toothed flanks. For this purpose, special<br />

transmission oils, transmission greases and adhesive<br />

spray lubricants are formulated. These lubricants<br />

can be unalloyed or alloyed, and also contain<br />

additives.<br />

Mineral or synthetic oils can be used as base oils for<br />

transmission oils.<br />

Additives are matched to operating conditions. The<br />

following types of additives may be used:<br />

··<br />

Anti-wear (AW) and anti-seizure (EP) additives<br />

··<br />

Friction modifiers<br />

··<br />

Oxidation inhibitors<br />

··<br />

Corrosion inhibitors<br />

··<br />

Foam inhibitors and much more.<br />

Transmission greases (semi-fluid greases) are used<br />

in the industry for reducing gears and geared motors.<br />

Spray adhesive lubricants are used for lubricating<br />

open gearboxes (e. g. chain drives). The classification<br />

of industrial transmission oils according to DIN<br />

51517 is as follows:<br />

··<br />

C transmission oils<br />

Unalloyed mineral oils for low service life and load<br />

requirements<br />

··<br />

CL transmission oils with oxidation and corrosion<br />

inhibitors for longer service life<br />

··<br />

CLP transmission oils with oxidation and corrosion<br />

inhibitors for longer service life and anti-wear<br />

and anti-seizure additives for low wear<br />

For industrial transmission oils, ISO VG classes apply.<br />

Lower ISO VG (22-68) classes are mainly used<br />

in high-speed gearboxes, whereas transmission oils<br />

with higher ISO VG (220-680) classes are usually<br />

used for the majority of systems.<br />

32

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