25.01.2019 Views

Finke Aviaticon - Germany Motor Oil - Finke Oil Team

Germany motor oil

Germany motor oil

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

METALWORKING LUBRICANTS<br />

Under machining, the production of a workpiece by<br />

removing material from a slug is meant. The lubricants<br />

used for machining are also referred to as cooling<br />

lubricants with a view to expressing their double<br />

cooling and lubrication function.<br />

The most important machining processes are:<br />

turning, drilling, milling, planing, thread cutting, grinding,<br />

lapping and honing. The cooling lubricant is<br />

intended to improve the machining performance<br />

and thus make the manufacturing process more<br />

economical compared to dry machining.<br />

The machining performance is affected by the<br />

following factors:<br />

··<br />

Machinability of the material<br />

··<br />

Tool (geometry and material)<br />

··<br />

Lubricant and how it is supplied<br />

The cooling lubricant has the following tasks:<br />

··<br />

Reduce cutting forces (friction) and thus energy<br />

consumption<br />

··<br />

Improve surface quality and dimensional stability<br />

··<br />

Extend the tool service life, e. g. by reducing wear<br />

and friction<br />

··<br />

Removing chips<br />

··<br />

Protecting workpieces against corrosion<br />

··<br />

Lowering the workpiece temperature<br />

WATER SOLUBLE COOLING LUBRICANTS<br />

Water-miscible cooling lubricants are mixed with water<br />

before use. The mixing ratio between water and<br />

oil depends on the desired result of the machining<br />

process. The higher the water content, the better the<br />

cooling effect; the higher the oil content, the better<br />

the lubricating effect.<br />

Since water and oil are not soluble in each other, a<br />

stable compound has to be produced by means of a<br />

so-called emulsifier. An emulsifier is a molecule which<br />

contains both an oleophilic (oil-loving) and a hydrophilic<br />

(water-loving) moieties. Several emulsifier molecules<br />

can thus stabilise an oil droplet in the water.<br />

Depending on whether water or oil is the outer phase,<br />

there will be an oil-in-water or a water-in-oil emulsion:<br />

··<br />

oil-in-water emulsions especially for machining<br />

techniques<br />

··<br />

and water-in-oil emulsions especially for<br />

moulding processes<br />

Depending on how the emulsion is composed, it will<br />

appear different:<br />

··<br />

conventional emulsions with high mineral oil<br />

content are mostly milky<br />

··<br />

semi-synthetic emulsions with low mineral oil<br />

content are transparent to milky<br />

··<br />

mineral oil-free emulsions (solutions) are<br />

transparent<br />

43

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!