Edexcel Level 2 NVQ Diploma in Performing Engineering Operations

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Unit 10: Producing aircraft detail assemblies 135 Unit 11: Preparing and using lathes for turning operations 145 Unit 12: Preparing and using milling machines 159 Unit 13: Preparing and using grinding machines 173 Unit 14: Preparing and proving CNC machine tool programs 187 Unit 15: Preparing and using CNC turning machines 199 Unit 16: Preparing and using CNC milling machines 215 Unit 17: Preparing and using CNC machining centres 231 Unit 18: Preparing and using industrial robots 247 Unit 19: Maintaining mechanical devices and equipment 261 Unit 20: Assembling and testing fluid power systems 273 Unit 21: Maintaining fluid power equipment 285 Unit 22: Producing sheet metal components and assemblies 299 Unit 23: Producing platework components and assemblies 315 Unit 24: Cutting and shaping materials using thermal cutting equipment 327 Unit 25: Preparing and proving CNC fabrication machine tool programs 337 Unit 26: Preparing and using CNC fabrication machinery 349 Unit 27: Preparing and using manual metal arc welding equipment 361 Unit 28: Preparing and using manual TIG or plasma-arc welding equipment 373 Unit 29: Preparing and using manual MIG, MAG and other continuous wire welding equipment 385 Unit 30: Preparing and using manual gas welding equipment 397 Unit 31: Preparing and using manual flame brazing and bronze welding equipment 409 Unit 32: Producing electrical or electronic engineering drawings using a CAD system 421 Unit 33: Wiring and testing electrical equipment and circuits 435 Unit 34: Forming and assembling electrical cable enclosure and support systems 449 Unit 35: Assembling, wiring and testing electrical panels/components mounted in enclosures 461 Unit 36: Assembling and testing electronic circuits 473 Unit 37: Maintaining electrical equipment/systems 489 Unit 38: Maintaining electronic equipment/systems 503 Unit 39: Maintaining and testing process instrumentation and control devices 519 Unit 40: Wiring and testing programmable controller based systems 531
Unit 41: Using wood for pattern, modelmaking and other engineering applications 543 Unit 42: Assembling pattern, model and engineering woodwork components 557 Unit 43: Producing composite mouldings using wet lay-up techniques 567 Unit 44: Producing composite mouldings using pre-preg laminating techniques 581 Unit 45: Producing composite mouldings using resin infusion techniques 595 Unit 46: Producing composite assemblies 611 Unit 47: Producing components by rapid prototyping techniques 623 Unit 48: Producing and preparing sand moulds and cores for casting 633 Unit 49: Producing and preparing molten materials for casting 645 Unit 50: Producing cast components by manual means 655 Unit 51: Fettling, finishing and checking cast components 665 Unit 52: Finishing surfaces by applying coatings or coverings 677 Unit 53: Finishing surfaces by applying treatments 689 Unit 54: Carrying out heat treatment of engineering materials 701 Unit 55: Carrying out hand forging of engineering materials 713 Unit 56: Stripping and rebuilding motorsport vehicles (pre-competition) 723 Unit 57: Inspecting a motorsport vehicle during a competition 739 Unit 58: Diagnosing and rectifying faults on motorsport vehicle systems (during competition) 751 Unit 59: Carrying out maintenance activities on motorsport vehicle electrical equipment 765 Unit 60: Stripping and rebuilding motorsport engines (pre-competition) 777 Unit 61: Producing CAD models (drawings) using a CAD system 793 Unit 62: Producing engineering project plans 807 Unit 63: Using computer software packages to assist with engineering activities 819 Unit 64: Conducting business improvement activities 831 Unit 65: General machining, fitting and assembly applications 841 Unit 66: General fabrication and welding applications 859 Unit 67: General electrical and electronic engineering applications 873 Unit 68: General maintenance engineering applications 891 Further information 904 Useful publications 904 How to obtain National Occupational Standards 904
Page 1 and 2: Edexcel Level 2 NVQ Diploma in Perf
Page 3: Contents Qualification title covere
Page 7 and 8: Qualification title covered by this
Page 9 and 10: Key features of the Edexcel Level 2
Page 11 and 12: What is the qualification structure
Page 13 and 14: Y/600/5900 - Preparing and using ma
Page 15 and 16: How is the qualification graded and
Page 17 and 18: Additional requirements The Joint A
Page 19 and 20: Unit format Each unit in this speci
Page 21 and 22: N025373 - Specification - Edexcel L
Page 23 and 24: Unit 1: Working safely in an engine
Page 25 and 26: Date Portfolio reference Learning o
Page 33 and 34: Unit 2: Carrying out engineering ac
Page 45 and 46: Learner name:______________________
Page 47 and 48: Unit 3: Using and communicating tec
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Date Portfolio reference Learning o
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Unit 4: Producing mechanical engine
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Unit 5: Producing components using
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Learner name:______________________
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Unit 6: Producing mechanical assemb
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Learner name:______________________
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Unit 7: Forming and assembling pipe
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Unit 8: Carrying out aircraft detai
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Unit 9: Installing aircraft mechani
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Learner name:______________________
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Unit 10: Producing aircraft detail
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Unit 11: Preparing and using lathes
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Unit 12: Preparing and using millin
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Unit 13: Preparing and using grindi
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Unit 14: Preparing and proving CNC
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Unit 15: Preparing and using CNC tu
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Unit 16: Preparing and using CNC mi
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Unit 17: Preparing and using CNC ma
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Unit 18: Preparing and using indust
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Learner name:______________________
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Unit 19: Maintaining mechanical dev
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Unit 20: Assembling and testing flu
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Unit 21: Maintaining fluid power eq
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Unit 22: Producing sheet metal comp
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Unit 23: Producing platework compon
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Unit 24: Cutting and shaping materi
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Unit 25: Preparing and proving CNC
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Unit 26: Preparing and using CNC fa
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Unit 27: Preparing and using manual
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Learner name:______________________
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Unit 32: Producing electrical or el
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Unit 33: Wiring and testing electri
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Unit 34: Forming and assembling ele
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Learner name:______________________
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Unit 35: Assembling, wiring and tes
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Unit 36: Assembling and testing ele
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Unit 37: Maintaining electrical equ
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Unit 38: Maintaining electronic equ
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Unit 39: Maintaining and testing pr
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Unit 40: Wiring and testing program
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Unit 41: Using wood for pattern, mo
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Unit 42: Assembling pattern, model
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Unit 43: Producing composite mouldi
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Learner name:______________________
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Unit 46: Producing composite assemb
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Unit 47: Producing components by ra
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Unit 48: Producing and preparing sa
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Unit 49: Producing and preparing mo
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Unit 50: Producing cast components
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Unit 51: Fettling, finishing and ch
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Learner name:______________________
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Unit 52: Finishing surfaces by appl
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Unit 53: Finishing surfaces by appl
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Unit 54: Carrying out heat treatmen
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Unit 55: Carrying out hand forging
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Unit 56: Stripping and rebuilding m
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Learner name:______________________
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Unit 57: Inspecting a motorsport ve
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Unit 58: Diagnosing and rectifying
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Unit 59: Carrying out maintenance a
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Unit 60: Stripping and rebuilding m
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Learner name:______________________
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Unit 61: Producing CAD models (draw
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Unit 62: Producing engineering proj
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Unit 63: Using computer software pa
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Unit 64: Conducting business improv
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Unit 65: General machining, fitting
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Unit 66: General fabrication and we
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Unit 67: General electrical and ele
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Learner name:______________________
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Unit 68: General maintenance engine
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Learner name:______________________
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Professional development and traini
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Annexe A: Progression pathways The
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NVQ/competence BTEC specialist qual
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NVQ/competence BTEC specialist qual
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Annexe B: Quality assurance Key pri
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Annexe C: Centre certification and
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Annexe D: Additional requirements f
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Background 4 1 “At the heart of a
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18 Learners must be assessed by ass
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28 Awarding organisations must deci
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Annexe E: Assessment Strategy Perfo
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Introduction [Semta], the Sector Sk
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Specific technical requirements for
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Adult learners new to the industry
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Example: Unit 11: Preparing and Usi
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Quality control of assessment Gener
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