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2023-09 SUSTAINABLE BUS

A new issue of Sustainable Bus is out today. In this upcoming edition, we’ve curated a diverse and comprehensive range of topics that spotlight the latest developments in the world of sustainable mobility. From cutting-edge technological advancements to market insights and industry transformations, this issue promises to be a captivating exploration of the future of public transportation. What you could fine inside? Well, a market insight will offer you a detailed look at the European e-bus market, providing you with a comprehensive understanding of the mid-2023 results. The leading e-bus market in Europe is still UK: therefore, we focused our attention on that specific market with a report that sums up strategies, focus, goals of the most prominent industry players. A technology spotlight on the delicate topic of batteries, authored by Claudius Jehle, look at battery management and strategies to ensure the smooth and cost-effective operation of electric buses (with a focus on a case study from BVG). Among the pillars of our upcoming issue you’ll find a detailed journey around the European industrial bus&coach landscape. Goal? Providing our readers insights into the changing dynamics among key OEMs in the region. We’ll be then taking you behind the scenes at the Yutong factory in Zhengzhou, that we had the pleasure of visiting in June. Let’s then delve into Iveco Bus’s growing efforts in the zero-emission bus field. Finally, last but not least, a nearly-20-pages comparison between seven 12-meter battery-electric buses, gathered together in Bonn also this year by the German magazine Omnibusspiegel. You’ll find both established players and newcomers side by side: Ebusco 3.0, Hess lighTram 12m, Ikarus 120e, Iveco E-Way, Mercedes eCitaro with new batteries, Otokar e-Kent C, Quantron Cizaris 12 Ev.

A new issue of Sustainable Bus is out today. In this upcoming edition, we’ve curated a diverse and comprehensive range of topics that spotlight the latest developments in the world of sustainable mobility. From cutting-edge technological advancements to market insights and industry transformations, this issue promises to be a captivating exploration of the future of public transportation.

What you could fine inside? Well, a market insight will offer you a detailed look at the European e-bus market, providing you with a comprehensive understanding of the mid-2023 results. The leading e-bus market in Europe is still UK: therefore, we focused our attention on that specific market with a report that sums up strategies, focus, goals of the most prominent industry players.

A technology spotlight on the delicate topic of batteries, authored by Claudius Jehle, look at battery management and strategies to ensure the smooth and cost-effective operation of electric buses (with a focus on a case study from BVG).

Among the pillars of our upcoming issue you’ll find a detailed journey around the European industrial bus&coach landscape. Goal? Providing our readers insights into the changing dynamics among key OEMs in the region.

We’ll be then taking you behind the scenes at the Yutong factory in Zhengzhou, that we had the pleasure of visiting in June. Let’s then delve into Iveco Bus’s growing efforts in the zero-emission bus field.

Finally, last but not least, a nearly-20-pages comparison between seven 12-meter battery-electric buses, gathered together in Bonn also this year by the German magazine Omnibusspiegel. You’ll find both established players and newcomers side by side: Ebusco 3.0, Hess lighTram 12m, Ikarus 120e, Iveco E-Way, Mercedes eCitaro with new batteries, Otokar e-Kent C, Quantron Cizaris 12 Ev.

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Sustainable<br />

US<br />

VADO E TORNO EDIZIONI<br />

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SEPTEMBER <strong>2023</strong><br />

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OUTLOOKS<br />

The evolution of EU<br />

bus industry, e-bus<br />

figures, focus UK<br />

IN THE SPOTLIGHT<br />

Inside Yutong’s HQ,<br />

new ZE bus models<br />

by Iveco Bus<br />

COMPARISON<br />

Seven players of<br />

the 12m e-bus<br />

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Sustainable<br />

<strong>BUS</strong><br />

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<strong>SUSTAINABLE</strong>-<strong>BUS</strong>.COM SEPTEMBER <strong>2023</strong><br />

4<br />

POST-IT<br />

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a new chapter in our journey<br />

8<br />

TECHNO<br />

Solaris wins two major H2 bus tenders<br />

in Italy for over 200 vehicles<br />

8<br />

44<br />

20<br />

INFRASTRUCTURE<br />

Siemens takes over Heliox<br />

and expands plans on CVs chargers<br />

24<br />

28<br />

32<br />

36<br />

OUTLOOKS<br />

European e-bus market,<br />

the mid-<strong>2023</strong> results<br />

UK bus market is struggling between<br />

returning demand and big investments<br />

On battery management and how<br />

to ensure efficient e-bus operations<br />

The industrial landscape is changing in<br />

EU: a look at main OEMs’ strategies<br />

28<br />

40<br />

44<br />

IN THE SPOTLIGHT<br />

Inside Yutong factory in Zhengzhou.<br />

The launch of YEA platform<br />

Iveco Bus efforts in the ZE bus<br />

field are multiplying<br />

48<br />

COMPARISON<br />

12-meter battery-electric buses:<br />

big players and newcomers side by side:<br />

• Mercedes eCitaro (with new batteries)<br />

• Ebusco 3.0<br />

• Hess lighTram 12m<br />

• Ikarus 120e<br />

• Iveco Bus E-Way<br />

• Otokar e-Kent C<br />

• Quantron Cizaris 12 Ev<br />

40<br />

68<br />

PORTFOLIO<br />

All the electric buses<br />

on the European market<br />

3


POST-IT<br />

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Up until now, you could find our<br />

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OUTLOOKS<br />

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INTERVIEW<br />

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First Bus: skills,<br />

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GAP<br />

FILLING THE<br />

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Tips and tricks to<br />

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MCV, a battery-<br />

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features, and groundbreaking news in the world of sustainable public<br />

transport delivered right to your doorstep.<br />

In this rapidly evolving world, it’s not just buses and vehicles that are<br />

undergoing a transformation. The trade media sector is also experiencing<br />

changes in formats, themes, language, and demand. Media can’t<br />

help but provide an integrated range of products: websites, newsletters,<br />

social media channels, events. Staying in sync with the times and, most<br />

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Sustainable<br />

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www.otokareurope.com<br />

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4


POST-IT<br />

E-MOBILITY, TURNKEY SOLUTIONS, INTEGRATION, AFRICA, WOMEN<br />

As public transport continues to evolve, the<br />

focus on incorporating diverse forms of mobility<br />

and the recognition of Africa’s untapped<br />

potential promise an exciting future. With the<br />

rise of women in leadership roles, the industry<br />

is experiencing a welcome shift towards greater<br />

inclusivity and diversity.<br />

Below, the main 5 takeaways we gathered from<br />

the UITP Global Public Transport Summit <strong>2023</strong>.<br />

FIVE TAKEAWAY TRENDS FROM THE UITP SUMMIT<br />

What we got back from Barcelona<br />

6<br />

#1. E-mobility, a (not needed) confirmation<br />

No mistery, electric buses are the present of<br />

public transport and since a few times you<br />

can hardly find a diesel-powered bus in sectorexhibition.<br />

Of course real registrations are still<br />

mainly of combustion engine buses (70 per cent<br />

in the first quarter of <strong>2023</strong>) but all the effort of<br />

OEMs go in the direction of providing larger<br />

families of zero-emission buses. Also in Class II<br />

(see the Iveco Crossway LE Elec) and with the<br />

aid of hydrogen fuel cell (see Mercedes eCitaro<br />

fuel cell).<br />

What is more, two of the three major bus&coach<br />

groups in Europe, MAN and Daimler Buses,<br />

are not updating to Euro 7 their range of city<br />

buses. After 2027, they’ll go full electric in Europe. MAN announced this<br />

strategy at UITP (for them the same will apply to intercity buses), Daimler<br />

already in 2022.<br />

#2. Turnkey solutions are king<br />

OEMs are increasingly looking to provide turnkey solutions to customers.<br />

Not only vehicles, but the whole system. Daimler Solutions has launched a<br />

new division, Daimler Buses Solutions, that specializes in planning, designing<br />

and building electric infrastructure. Iveco Bus has introduced the Energy<br />

Mobility Solutions team: with goal of identyfiying the most effective charging<br />

strategies, the most suitable battery sizes and the necessary infrastructure.<br />

#3. Public transport embraces many forms of mobility<br />

Quoting from UITP Secretary General Mohamed Mezghani during the opening<br />

press conference “We need to explore public transportation beyond<br />

mass transit, focusing on providing solutions<br />

that go beyond station-to-station and extend to<br />

door-to-door. By combining public transportation<br />

with sharing mobility options, we can<br />

achieve enhanced efficiency and convenience”.<br />

And UITP just launched a division focusing on<br />

sharing mobility.<br />

Another nice definition from our interview<br />

with Optibus CEO Amos Haggiag: “Public<br />

transit needs to adapt and embrace all forms<br />

of mobility. The goal should be to create a<br />

comprehensive and interconnected transportation<br />

system that seamlessly incorporates trains,<br />

buses, micromobility, on-demand shuttles, and<br />

autonomous vehicles. By merging these modes<br />

of transportation, we can achieve a holistic system that caters to the diverse<br />

needs of commuters and optimizes efficiency in urban mobility”.<br />

From our interview with Optibus CEO<br />

Amos Haggiag: “Transit needs to embrace<br />

all forms of mobility in order to<br />

create a comprehensive, interconnected<br />

transportation system that seamlessly<br />

incorporates trains, buses, micromobility,<br />

on-demand or autonomous shuttles”.<br />

#4. Is Africa the next big thing?<br />

Opportunities for public transport (and electrification) in Africa<br />

popped out from many conversation. The scenario is that of<br />

a region where the competition with cars simply<br />

doesn’t exist. The competitors are walking and<br />

micromobility. Big players of public transport<br />

market are quite sure that, when transit system<br />

will be built (and some financing are in place),<br />

the demand will not be lacking. Demographic<br />

trends concerning Africa are quite clear, with<br />

half of young adults forecasted to be African<br />

by end of the century.<br />

#5. Women at the center of public transport<br />

scene<br />

Two highlights from UITP Summit: the first<br />

female president in a history of over 130 years<br />

of the organization, Renee Almicar, was elected<br />

in Barcelona. Secondly: 44 percent of speakers and panelists<br />

were women, up from 42 percent in 2019.<br />

all aboard for Busworld!<br />

Brussels will be the stage for the launch of our new door<br />

system concept. With a new approach to kinematics and<br />

sealing properties, the concept represents the next step in<br />

improving driver and passenger comfort and safety.<br />

Visit us at booth 628 and discover what our leading<br />

technology offers for the next generation of mobility.<br />

innovative door systems for urban transport


TECHNO<br />

8<br />

SOLARIS WON TWO MAJOR FUEL CELL <strong>BUS</strong> TENDERS<br />

The largest H2 bus tenders so far<br />

130 UNITS FOR BOLOGNA, 90 IN VENICE<br />

From Bologna to Venice Solaris<br />

has secured contracts to<br />

provide as many as 220 fuel cell<br />

buses. The Polish manufacturer<br />

is set to deliver 130 of its Urbino<br />

12 hydrogen to TPER in<br />

Bologna, in the framework of<br />

the largest fuel cell bus tender<br />

in Europe so far (with possible<br />

addition of further 140 units).<br />

To facilitate the deployment of<br />

these vehicles, TPER has chosen<br />

the German group Wolftank<br />

as its operational-industrial partner<br />

for the consortium TPH2,<br />

which will see the operator and<br />

the supplier working together on<br />

creating an integrated hydrogen<br />

fueling system tailored to the<br />

needs of the buses. The delivery<br />

of the first batch of 37 hydrogen<br />

buses is scheduled for 2024, with<br />

the remaining units expected in<br />

2025-2026. Funding for this<br />

procurement comes from Next<br />

Generation EU scheme, with a base price of €76.2 million for the<br />

initial 127 buses.<br />

The transport operator of Venice, ACTV, has also ordered 90 hydrogen-powered<br />

Solaris buses, comprising 75 in the 12-meter version<br />

and 15 articulated units. According to the agreement, new hydrogen<br />

vehicles will be delivered to Venice gradually, starting from November<br />

2025, and the deliveries will be completed in the first weeks of 2026.<br />

30 battery-powered Solaris Urbino 12 electric buses and 4 hydrogenpowered<br />

Urbino 12 are already running in and around Venice.<br />

BATTERY ASSEMBLY BY SCANIA<br />

Scania officially opened its battery assembly facility<br />

located in Södertälje, at the manufacturer’s<br />

Swedish headquarters,<br />

in<br />

early September<br />

<strong>2023</strong>. The<br />

plant will employ<br />

550 people<br />

and is highly<br />

automated,<br />

from incoming<br />

goods throughout<br />

production<br />

to delivery. Furthermore,<br />

by<br />

locating the<br />

assembly plant adjacent to the chassis line in<br />

Södertälje, which was redesigned this summer for<br />

Solaris is set to deliver 130 of its<br />

Urbino 12 hydrogen (a model already<br />

operational in Bolzano) to TPER in Bologna,<br />

in the framework of the largest<br />

H2 bus tender in Europe so far. The<br />

first 37 units will be delivered in 2024,<br />

according to plans.<br />

large-scale production of electric vehicles, the conditions<br />

for fast and efficient manufacturing flows<br />

are in place.<br />

Earlier this year, Scania announced its decided to<br />

cease body production for Scania bus chassis in Poland<br />

but will continue offering complete buses and<br />

coaches thanks to partnerships with bodybuilders.<br />

In the meanwhile, the Swedish group is making<br />

huge efforts in electrification of trucks: the Tranton-belonging<br />

group managed to deliver 145 zero-emission<br />

vehicles (meaning trucks and buses) in<br />

the first half of this year.<br />

In April, Scania and Northvolt unveiled a jointly<br />

developed battery cell designed for heavy-duty<br />

transport. The cell is produced at the gigafactory<br />

Northvolt ETT in northern Sweden and will, as<br />

from today, be assembled into packs at the new<br />

18,000-square-meter plant in Södertälje.<br />

ballard.com<br />

ballard.com<br />

Next Stop -<br />

Hydrogen Power<br />

Today, more than than 1,400 1,400 Ballard-powered<br />

buses perform efficient efficient and and reliable reliable<br />

service<br />

service<br />

in<br />

in<br />

over<br />

over<br />

70<br />

70<br />

cities<br />

cities<br />

around<br />

around<br />

the<br />

the<br />

world, while several new hydrogen<br />

world, while several new hydrogen<br />

train projects are helping to deliver<br />

train projects are helping to deliver<br />

zero-emission public transport for all.<br />

zero-emission public transport for all.<br />

To learn more about Ballard’s proven fuel<br />

To learn more about Ballard’s proven fuel<br />

cell solutions, visit us at Busworld,<br />

cell solutions, visit us at Busworld,<br />

hall 7, stand 790.<br />

hall 7, stand 790.


TECHNO<br />

ON THE SELF-DRIVING JOURNEY<br />

VDL Group and automotive supplier Schaeffler are<br />

jointly exploring the development and production of<br />

self-driving electric shuttles for public transport. The two<br />

companies have been showing a first demonstrator of the<br />

vehicle at IAA Mobility in Munich, in early September.<br />

The prototype integrates Mobileye autonomous driving<br />

technology. Production is planned to take place at VDL’s<br />

Mobility Innovation Centre in Born (Netherlands).<br />

VDL and Schaeffler say they are currently in advanced<br />

negotiations with public transport authorities and operators<br />

about pilot projects. According to the roadmap,<br />

testing for the vehicles on the streets will be possible<br />

most likely starting in 2025: “The target production volumes<br />

will depend on achievable sales, but they are projected<br />

to produce some thousands of vehicles per year<br />

starting in 2030”.<br />

The vehicle will offer 9 seats (6 fixed, 3 flexible) with an<br />

approximate payload capacity of 1,000 kg. Its dimensions<br />

will be 5m x 2.2m x 2.8m (LxWxH), with empty weight<br />

up to 5,000 kg. Equipped with indoor monitoring connecting<br />

to the control room, it features integrated camera and<br />

radar/lidar sensing systems. The design includes wheelchair-friendly<br />

large doors, low entry, and a top speed of 70<br />

km/hour. Germany is planned to be the first country where<br />

the new shuttles will operate, benefiting from the fact of<br />

being the first country in Europe which approved SAE<br />

level 4 for use on public roads. It’s not a bright moment<br />

for VDL: in late August the group released financial results<br />

for the first half of <strong>2023</strong>, stating that it has “achieved this<br />

year’s growth forecast in the first half of <strong>2023</strong>”, quantified<br />

in a 5 to 10 percent increase in turnover growth. However,<br />

turnover of the Bus & Coach division is down 40 percent.<br />

Parts of the shown infrastructure<br />

elements are symbolic.<br />

22.5 x 7.5 Alcoa ®<br />

Ultra ONE ® wheels<br />

Extra payload for buses<br />

Available with 4000 kg load capacity<br />

Discover<br />

more about<br />

e-Line<br />

pantographs<br />

SIEMENS MOBILITY<br />

e-Line pantographs<br />

for e-Mobility<br />

• Whisper quiet operation<br />

• Easy to maintain<br />

• Reduced weight<br />

• Failsafe connection<br />

• Optimal alignment of charging head<br />

• Automatic self-lowering<br />

• Simple kinematics<br />

• Fulfillment of EN 50696<br />

• Compatibility with charging hoods according EN 50696<br />

Meet us at<br />

Busworld <strong>2023</strong><br />

(booth 760a)<br />

www.alcoawheelseurope.com<br />

Alcoa ® Wheels is a product brand of Howmet Aerospace


TECHNO<br />

IRIZAR TO UNVEIL THE I6S EFFICIENT HYDROGEN AT <strong>BUS</strong>WORLD<br />

Time for H2-powered coach<br />

IT’S THE FIRST HYDROGEN-POWERED COACH BY A EUROPEAN OEM<br />

Among the finalists for the<br />

Sustainable Bus Awards 2024<br />

(handovering ceremony at<br />

Busworld!), one model stands<br />

out: the Irizar i6S Efficient<br />

Hydrogen. Busworld <strong>2023</strong> may<br />

then go down in the annals for<br />

hosting the first presentation of<br />

a hydrogen-powered coach by a<br />

European OEM (although also<br />

Temsa is going to be active in<br />

this segment...).<br />

No additional specifications<br />

have been released at the moment<br />

as this magazine is set to<br />

go to print, except for the picture<br />

shared by the group.<br />

According to a report by Interact<br />

Analysis, 74 percent<br />

of coaches are estimated to<br />

be non-electrified in 2030 in<br />

EMEA. In Europe, three initiatives<br />

focusing on the development<br />

of fuel cell coaches have<br />

been announced so far.<br />

Firstly, FlixBus launched the HyFleet project in collaboration with<br />

partners Freudenberg Fuel Cell e-Power Systems and ZF in 2021.<br />

“A European bus manufacturer will also join the project in the future”,<br />

it was stated at the time. Secondly, the CoacHyfied project,<br />

led by the service provider FEV Group, was launched in March<br />

2021 with partners including Ballard, ElringKlinger, Otokar, Engie.<br />

Lastly, Daimler Buses has announced its intention to offer all-electric<br />

coaches under its Mercedes-Benz and Setra brands by the end<br />

of this decade within the Electrified Coach project (ELCH).<br />

Irizar has submitted this model at<br />

the open call that initiates the Sustainable<br />

Bus Award each year. The<br />

rules of the prize stipulate that the<br />

nominated models must be on the<br />

market by the end of the subsequent<br />

year...<br />

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Learn more.<br />

CATL NEW BATTERY ON THE LAUNCHING PAD<br />

The most important battery supplier worldwide,<br />

CATL, has developed a superfast charging LFP battery<br />

named Shenxing. The new product, announced<br />

in September <strong>2023</strong>, is capable of delivering 400<br />

km of driving range with a 10-minute charge as<br />

well as a range of over 700 km on a single full<br />

charge, according to the manufacturer itself.<br />

In the e-bus business, CATL is the battery supplier<br />

of many OEMs, such as Solaris, Rampini, Yutong,<br />

Ikarus and Quantron. The group has recently appointed<br />

Markus Baum as Chief Commercial Officer<br />

Europe, while Mathias Hüttenrauch started as CEO<br />

CATL Europe in March <strong>2023</strong>.<br />

More into details, Shenxing leverages the super<br />

electronic network cathode technology and fully<br />

nano-crystallized LFP cathode material to create a<br />

super electronic network, which facilitates the extraction<br />

of lithium ions and the rapid response to<br />

charging signals.<br />

CATL Shenxing is expected to be produced also in<br />

Europe, namely in Germany and Hungary, where<br />

the Chinese giant is building an up-to-date Gigafactory<br />

located in Debrecen.<br />

12<br />

©<strong>2023</strong><br />

©<strong>2023</strong><br />

Cummins<br />

Cummins<br />

Inc.<br />

Inc.


TECHNO<br />

THE GAS ENGINE MADE IN UK<br />

Cummins’ Darlington engine plant celebrated<br />

this summer the production of its first L9N, the first<br />

natural gas engine produced at the UK plant in its<br />

58-year history.<br />

Produced along with 72 thousand diesel engines per<br />

year at Darlington, the 8.9-liter (280 to 320 hp) L9N<br />

engine combines an extremely low emissions profile<br />

for CO2, NOx and particulate matter with diesel-like<br />

performance and reliability. The L9N can run on compressed<br />

or liquefied natural gas as well as renewable<br />

natural gas, which significantly reduces carbon emissions<br />

from the tank to the wheels.<br />

Designed to meet Euro 6E emissions regulations, the<br />

L9N is in high demand in the European bus market,<br />

particularly in cities with low-emission zones. It is currently<br />

helping carry passengers on city bus routes in<br />

Azerbaijan, Estonia, Poland, Spain and Turkey.<br />

Cummins moved production of the L9N from its Rocky<br />

Mount Engine plant in North Carolina, USA, to supply<br />

its European-based L9N customers in the region. This<br />

has reduced supply chain complexity and supports more<br />

sustainable operations by shortening distances and<br />

shipping times. The move was completed in six months<br />

and saw significant investment in the Darlington plant.<br />

In parallel, the engine manufacturer is pursuing its Destination<br />

Zero strategy, focused on evolving Cummins<br />

technologies to reach zero emissions across its product<br />

portfolio. Cummins’ Destination Zero strategy is rooted<br />

in the understanding that multiple solutions are required<br />

to achieve industry-wide decarbonization across the<br />

diverse applications the company powers.<br />

CLOUD-BASED<br />

ADVANCED BATTERY ANALYTICS<br />

Maximize available battery capacity<br />

Prevent thermal runaway<br />

COMMITTED TO ZERO EMISSION<br />

Performance indicators<br />

Safety Indicators<br />

Predictive alarm log<br />

7-12 October<br />

BRUSSELS<br />

Booth 9H-955<br />

17-19 October<br />

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Booth N°20<br />

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Hydrogen retrofit<br />

Full maintenance<br />

& training<br />

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management<br />

WWW.SAFRA.FR<br />

www.powerup-technology.com


TECHNO<br />

PEI MOBILITY’S COMMITMENT TO <strong>SUSTAINABLE</strong> MOBILITY<br />

Bellows & joints, the party is here!<br />

THE FIRST E-ARTICULATED E-<strong>BUS</strong>ES MANUFACTURED IN BRAZIL<br />

Bellows and joints, for articulated<br />

buses. PEI Mobility now<br />

has 8,000 bellows in Europe and<br />

worldwide. A result achieved also<br />

thanks to the help of the two<br />

foreign production plants, one<br />

in Serbia and the other in Brazil,<br />

both reporting to the headquarters<br />

in Bologna (Italy). The<br />

goal of the company based in<br />

the Motor Valley is to become<br />

a reference player with a focus<br />

on sustainable mobility. PEI<br />

Mobility is a brand of P.E.I. Srl,<br />

a leading Italian company in the<br />

field of dynamic protections for<br />

machine tools. Born and raised<br />

in a context of excellence, the<br />

company has specialized, during<br />

its 20 years of experience, in the<br />

production and sale of bellows<br />

for articulated buses, and now<br />

presents itself with an expansion<br />

of its product range.<br />

We were saying Brazil. Well,<br />

here PEI Mobility participated in the development of the first electric<br />

articulated buses in service in the city of São José dos Campos.<br />

These are 22-meter-long buses capable of carrying up to 168 passengers.<br />

We are talking of fully electric vehicles with a very low<br />

environmental impact and equipped with state-of-the-art accessories<br />

to ensure maximum comfort, such as USB ports on each seat,<br />

monitors installed on the ceiling, radio and speakers. PEI Mobility<br />

supplied the gusset assembly and the tube-guiding system and helped<br />

make the joint.<br />

Recently, PEI Mobility launched a<br />

new range of high-performance joints:<br />

thanks to state-of-the-art materials<br />

(short carbon fiber using the Sheet<br />

Molding Compound technique), and its<br />

compatibility with all types of chassis,<br />

new joints now offer unique solutions<br />

in terms of light weight and flexibility.<br />

2ND LIFE OF BATTERIES? ON MOBILE CHARGERS<br />

FPT Industrial and Reefilla, an innovative Italian startup<br />

offering a mobile charging service, have launched<br />

a pilot project<br />

aimed at giving<br />

a 2nd life to batteries<br />

from electric<br />

commercial<br />

vehicles, in particular<br />

the eBS37<br />

model installed<br />

in the Iveco eDaily<br />

and minibus<br />

(announced in<br />

spring).<br />

FPT Industrial<br />

and Reefilla have<br />

joined forces in a full circle process to reuse electric<br />

vehicle batteries once their service life has expired.<br />

Manufactured by FPT Industrial in its ePowertrain<br />

plant in Turin, some of the eBS37 batteries will be<br />

delivered to Reefilla when they are no longer suitable<br />

for powering electric traction.<br />

The startup will recover the batteries’ modules and<br />

over 50 percent of their internal components. The<br />

components will then be installed in Reefilla’s Fillee<br />

mobile power banks, for use in recharging its clients’<br />

electric vehicles. By using parts from the eBS37 batteries,<br />

Reefilla counts on significantly increasing the<br />

charge capacity of its Fillee power banks.<br />

Set up in Turin in April 2021 as part of the I3P startup<br />

incubator and advanced by the Motor Valley Accelerator,<br />

Reefilla offers predictive mobile charging<br />

services for commercial fleets and private users. The<br />

Fillee power banks, equipped with re-used battery<br />

parts, are delivered to clients’ vehicles by a fleet of<br />

electric vans.<br />

16


TECHNO<br />

NEXT MODULAR VEHICLES: MODULARITY IN THE <strong>BUS</strong> <strong>BUS</strong>INESS<br />

What comes Next?<br />

THE COMPANY AWARDED A €2.5 MILLION INVESTMENT FROM UAE<br />

It is named Next Modular Vehicles,<br />

and it produces a eye-catching<br />

electric bus that stands out for its<br />

modular imprinting, so that it can<br />

be adjusted for any capacity need.<br />

The concept was conceived by the<br />

Italian company NExT, founded by<br />

Tommaso Gecchelin, a graduate in<br />

Physics and Industrial Design.<br />

The company has an operational<br />

office in Dubai. They have recently<br />

been awarded an investment<br />

agreement for the entry of Paradigma<br />

Management Consultancies<br />

LLC (from the Arab Emirates)<br />

into its shareholding structure,<br />

which strengthens the existing<br />

partnership with an investment of<br />

€2.5 million.<br />

The goal of Next Modular Vehicles<br />

products is that of being capable of<br />

responding both to typical public<br />

transport needs and of being configured<br />

for on-demand use where<br />

required. The vehicle can indeed<br />

be used as a single ‘wagon’ or hooked up to other modules, depending<br />

on the transport demand at the time.<br />

During peak hours, the vehicle can start its journey with 5 or more connected<br />

pods (where feasible) to accommodate peak demand. Depending<br />

on the number of pods, the capacity can go up to the same as a 18-meter<br />

bus, or even a tram, in cases where it’s feasible to connect more than 5<br />

pods. At off-peak times, it can instead circulate with a lighter configuration<br />

of 2 or 3 modules, and those not needed to cover demand can be parked<br />

and kept in charge in anticipation of the next peak.<br />

The goal of Next Modular Vehicles<br />

products is that of being capable of<br />

responding both to typical public transport<br />

needs and of being configured for<br />

on-demand use where required. The<br />

vehicle can indeed be used as a single<br />

‘wagon’ or hooked up to other modules.<br />

NEW GENERATION COOLING<br />

Eberspaecher is to unveil its brand new model<br />

AC138 EVO, a rooftop system designed specifically<br />

for hybrid and battery-electric buses. The supplier<br />

anticipates that<br />

it will enter<br />

series<br />

production<br />

“for a major<br />

international<br />

manufacturer’s<br />

all-electric city bus”<br />

from 2025.<br />

The AC138 EVO is equipped<br />

with heat pump technology.<br />

It works by reversing the air circuit instead of the<br />

refrigerant circuit. This allows refrigeration system<br />

components to be optimized for only one function<br />

at a time, increasing efficiency. All the complexity<br />

is handled by software, which adjusts the air flaps.<br />

This results in an overall weight reduction of up to<br />

50 kg, the supplier states. In addition, the integrated<br />

exhaust air function allows energy to be recovered<br />

from the outgoing air. Independent control of<br />

the air flaps ensures temperature regulation in the<br />

passenger compartment by mixing ambient and<br />

indoor air. Eberspaecher claims it will be the first<br />

to introduce the system with the environmentally<br />

friendly CO2 refrigerant, R744.<br />

Eberspaecher offers the system in two different sizes:<br />

the touring bus variant features a reduced height<br />

of 250 mm. The more compact version for city buses<br />

features a height of 415 mm and a length of<br />

2.8 m. The formats do not differ in terms of performance.<br />

Both have a cooling output of 35 kW and a<br />

thermal output of 24 kW and weigh 325 kg.<br />

18


INFRASTRUCTURE<br />

INFRASTRUCTURE<br />

SIEMENS TAKES OVER HELIOX<br />

Changing of the guard<br />

DC FAST CHARGING PRODUCTS AND SOLUTIONS FOCUSED ON E-<strong>BUS</strong> FLEETS<br />

In late August Siemens announced<br />

that it has signed an<br />

agreement to acquire charging<br />

solutions specialist Heliox. The<br />

acquisition “will complement Siemens’<br />

existing eMobility charging<br />

portfolio by adding DC fast charging<br />

products and solutions focused<br />

on e-bus and e-truck fleets”,<br />

Siemens stated in a press note. Siemens<br />

eMobility is part of Siemens<br />

Smart Infrastructure, a company<br />

that offers IoT (Internet of Things)-<br />

enabled hardware, software and<br />

services for charging from 11 to<br />

300 kW for a wide range of applications.<br />

Based in the city of Best<br />

in the Netherlands, Heliox employs<br />

about three hundred and thirty people.<br />

Finally, it is worth noting<br />

that Siemens’ commercial vehicle<br />

e-drive division was sold in 2022<br />

to Meritor (part of the Cummins<br />

group, or more precisely of the<br />

Accelera by Cummins business).<br />

Siemens acquires the company from private equity firm Waterland and an<br />

entity owned by a group of employees and individual shareholders; Heliox’s<br />

portfolio will also extend Siemens’ market reach, primarily in Europe<br />

and North America, while improving capabilities in power electronics. The<br />

transaction is subject to customary regulatory approval, it was specified.<br />

Heliox entered North American market in 2021. The Dutch company is<br />

involved in one of the world’s largest e-bus projects at Schiphol Airport<br />

in the Netherlands in the framework of one of the largest e-bus fleets in<br />

Europe, launched in 2018.<br />

“This is a milestone that adds value to<br />

our growing eMobility charging business.<br />

We see potential for digitization<br />

and software in energy and depot management<br />

and services”, said Matthias<br />

Rebellius, Siemens AG board member<br />

and CEO of Smart Infrastructure.<br />

Double hit for CarMedialab, which after winning the<br />

tender for the electrification of public transport in Israel - the<br />

MOBILEcharge charge management system will be used<br />

throughout Israel to recharge electric buses - has been chosen<br />

on the other side of the world, in the States, to be exact<br />

by C-TRAN, the public transport company of Clark County<br />

and the Vancouver-Portland region, to provide, together with<br />

INIT, the IT technology to charge electric buses.<br />

MOBILEcharge is an intelligent charge management system<br />

that not only monitors and controls the charging of e-buses,<br />

but can also integrate various interfaces. These interfaces<br />

enable seamless communication with depot management<br />

and other relevant systems. In this way, operators can better<br />

manage their electric fleets, optimize operations, increase<br />

efficiency, and save costs.<br />

“Sustainability is at the core of our public transportation<br />

business, and battery electric buses are critical to our zeroemission<br />

future -, said Eric Florip, C-TRAN’s communications<br />

and marketing manager -. We are excited to partner<br />

with INIT and CarMedialab to improve the performance<br />

of these vehicles and the experience of our passengers”.<br />

As for the order on Israeli soil, however, the charging stations<br />

will be connected throughout the country as Ayalon<br />

Highways, the nationwide infrastructure provider, contracted<br />

CarMedialab to integrate the MOBILEcharge management<br />

system into hundreds of electric bus charging stations.<br />

ON THE US-ISRAEL AXIS<br />

“We chose CarMedialab’s charge management system for<br />

all our bus depots in Israel. MOBILEcharge will help us<br />

have the maximum number of buses available on time with<br />

minimal network utilization and costs. Let the electrification<br />

revolution begin”, said Shirley W., product manager of<br />

Ayalon Highways.<br />

THE HOUSE OF SMART CHARGING<br />

Amsterdam public transport operator GVB has<br />

chosen The Mobility House to meet charging management<br />

needs<br />

for its 159<br />

electric buses:<br />

the Dutch company<br />

relied on<br />

the ChargePilot<br />

solution and by<br />

the end of the<br />

year the 159<br />

e-buses will be<br />

charged at the<br />

190 DC charging<br />

spots. The<br />

one between<br />

GVB and The Mobility House is actually a partnership<br />

that started last year, as the capital’s<br />

operator has chosen the German company for<br />

Amsterdam’s central station: the collaboration<br />

deal now expands to six more depots across the<br />

city. This is a necessary step toward achieving<br />

the goal of making the entire bus fleet completely<br />

emission-free by 2025.<br />

ChargePilot’s fast response time to network<br />

changes, independence from a stable internet<br />

connection, and data security ensure reliable<br />

and fail-safe load management. This data includes<br />

the battery level status at the time of<br />

arrival, the desired state of charge when the<br />

destination is reached, and the need for preconditioning<br />

according to VDV 261 and ISO 15118.<br />

With this information, connected systems can<br />

manage and monitor individual charging processes<br />

and ensure that each bus is ready for use<br />

at the start of service.<br />

20


INFRASTRUCTURE<br />

WASHINGTON ZERO. EMISSION.<br />

Washington D.C? No, Washington Z.E., namely<br />

zero emission. Washington Metropolitan Area Transit<br />

Authority, in fact, received a $104 million grant from<br />

the Federal Transit Administration in order to convert<br />

Cinder Bed Road Bus Garage to exclusively serve battery-electric<br />

buses. The Low or No Emission Vehicle<br />

grant will help Washington Metro achieve its accelerated<br />

timeline to transition nine bus garages and nearly<br />

1,600 buses to zero-emission technologies by 2042.<br />

Washington Metro is partnering with Fairfax County<br />

on the conversion of the Cinder Bed Road facility, a<br />

portion of which is planned to be used by the county<br />

to house and charge their all-electric Bus Rapid Transit<br />

service running from Fort Belvoir to Huntington Metrorail<br />

Station by 2030. The grant will also support the<br />

purchase of battery-electric Metrobuses for the region,<br />

and workforce development and training.<br />

This summer, Metro received delivery of the first two<br />

of 12 battery-electric buses as part of its first phase of<br />

zero-emission bus deployment. Metro transition plan<br />

includes the purchase of new buses, supporting charging<br />

infrastructure and upgrades to bus facilities. In<br />

addition to Cinder Bed Road, Metro’s new Northern<br />

and Bladensburg bus garages, which are under construction,<br />

are being built to support zero-emission buses,<br />

as will the new Western Bus Garage being planned.<br />

“Transitioning our bus fleet to zero-emissions vehicles<br />

will provide customers with a better experience<br />

and help Metro achieve its mission to be a climate<br />

change solution for the National Capital Region”,<br />

said Metro General Manager and Chief Executive<br />

Officer Randy Clarke.<br />

RIDE CLEAN<br />

Ready to switch to H2?<br />

City and regional transit managers agree: the total cost of ownership (TCO) for<br />

hydrogen-fueled buses will soon match diesel vehicles. To put H2 buses and coaches<br />

in service at scale, manufacturers need suppliers with knowhow and experience. That’s<br />

where we come in. Our<br />

on-board fueling systems for compressed H2 arrive<br />

complete with type-3 or -4 cylinders, gas street components, and frames. Now you<br />

can drop fleet emissions while maintaining the same maintenance, fueling, and route<br />

schedules as with diesel buses.<br />

A WORLD OF COMFORT<br />

EBERSPÄCHER AC138 EVO<br />

THE NEXT GENERATION OF<br />

CO 2 REFRIGERANT TECHNOLOGY<br />

On the way to Clean Mobility Eberspächer Bus and Coach proudly presents the<br />

new platform AC138 EVO: A roof-mounted AC system that combines simplicity<br />

with an integrated heat pump functionality.<br />

Our patented reverse air cycle technology enables high energy efficient and<br />

climate-friendly heating and cooling, providing an integrated exhaust air<br />

function for waste heat recovery.<br />

By reduction of complexity our coach and city bus variants captivate through<br />

low weight, our coach version additionally convinces with a low height.<br />

Visit us at Busworld Europe 7–12 Oct <strong>2023</strong> in Hall 6 I 629.<br />

H2 On-board Fueling System<br />

| EBERSPAECHER-<strong>BUS</strong>ANDCOACH.COM/EN<br />

SWITCH TO H2 TODAY:<br />

www.worthingtonindustries.eu/markets/mobility<br />

at-worthington@worthingtonindustries.com<br />

+43 7485 606 0


OUTLOOKS<br />

24<br />

MID-YEAR FIGURES FOR THE EUROPEAN ZERO-EMISSION <strong>BUS</strong> MARKET<br />

ON THE RIGHT PATH<br />

The electrification of European cities is accelerating,<br />

with a 85% increase in zero-emission bus adoption<br />

in two years. The share of ZE buses in Class I has<br />

surged to 37.5%, a 15% increase in two years<br />

THE MARKET SHARES’ SWING<br />

European cities are witnessing a<br />

rapid rise in the adoption of zero-emission<br />

buses. +85 percent in<br />

two years. Recent data compiled<br />

by Chatrou CME Solutions give a direct<br />

feeling of the surge in the use of zero-emission<br />

during the first half of <strong>2023</strong>. With a disclaimer:<br />

we are witnessing a record year for<br />

the city bus market. There were 6,773 Class<br />

I buses registered in the period January -<br />

June, up 12.5 percent compared to last year<br />

(and good news also came from the coach<br />

market, up 48 percent).<br />

Perhaps the most striking finding is the 15<br />

Battery-electric bus registrations<br />

Jan-Jun Full year Full year Full year Share in e-bus Share in e-bus Share in e-bus Share in e-bus Trend market share<br />

<strong>2023</strong>* 2022** 2021** 2020 *** market <strong>2023</strong> % Market 2022 % Market 2021 % Market 2020 % H<strong>2023</strong> vs 2022 %<br />

Solaris 421 342 390 406 16,4 8,2 11,9 19,7 +8,2<br />

MAN 260 230 134 25 10,1 5,5 4,1 1,2 +4,6<br />

BYD - ADL 223 465 375 190 8,7 11,2 11,4 9,2 -2,5<br />

BYD 203 322 257 412 7,9 7,8 7,8 20 +0,1<br />

Yutong 200 479 303 153 7,8 11,5 9,2 7,4 -3,7<br />

Volvo Buses 145 232 211 217 5,6 5,6 6,4 10,5 =<br />

Wrightbus 140 112 **** **** 5,5 2,7 **** **** +2,8<br />

Iveco Bus / Heuliez Bus 131 347 274 113 5,1 8,4 8,3 5,5 -3,3<br />

Ebusco 121 78 132 1<strong>09</strong> 4,7 1,9 4 5,3 +2,8<br />

Daimler Buses 105 405 333 98 4,1 9,8 10 4,8 -5,7<br />

Zhongtong 105 **** **** **** 4,1 **** **** **** -<br />

Irizar 78 110 201 25 3 2,6 6,1 1,2 +0,4<br />

Karsan 77 135 36 **** 3 3,3 1,1 **** -0,3<br />

Golden Dragon 66 133 53 **** 2,6 3,2 1,6 **** -0,6<br />

VDL 25 344 178 127 1 8,3 5,4 6,2 -7,3<br />

* Markets: EU27+UK+ICE+NO+CH excluding: SK, HR, BG, CY and MT<br />

** Markets: EU27+UK+ICE+NO+CH<br />

*** Markets: Western-Europe and Poland<br />

**** Figure not available<br />

Based on Chatrou - CME Solutions data on battery-electric bus registrations (excluding trolley buses) above 8 ton.<br />

percent increase (in two years) in the share<br />

of zero-emission buses, including BEV and<br />

hydrogen fuel cell models, within the European<br />

city bus market. In the first half of<br />

<strong>2023</strong>, these technologies accounted for 37.5<br />

percent of all registered city buses. It was<br />

30 per cent in 2022 and 22 percent in 2021.<br />

A record year for the city bus market?<br />

The surge in battery-electric buses is particularly<br />

noteworthy. In just two years, their<br />

volume skyrocketed from 1,385 in the first<br />

half of 2021 to 2,567 in the first half of<br />

<strong>2023</strong>, representing an 85 percent increase.<br />

Several European countries are emerging as<br />

leaders in electrifying their public transportation<br />

fleets. The United Kingdom leads the<br />

pack with 524 electric buses, constituting a<br />

fifth of the total electric bus registrations in<br />

the period. Norway, an unexpected contender,<br />

secures the second position with 346<br />

electric buses, followed closely by Germany<br />

with 279 and Spain with 260 registrations.<br />

Hydrogen fuel cell buses are also gaining<br />

traction, with registrations nearly doubling<br />

from 52 in the first half of 2022 to 96 in the<br />

same period in <strong>2023</strong> (but with such small<br />

numbers it’s not possible to identify clear<br />

trends). Caetano leads the way this year until<br />

June with 28 registrations. Germany is at<br />

the forefront with 29 hydrogen buses.<br />

MAN is ramping up<br />

In the broader context of the European electric<br />

bus market, <strong>2023</strong> is proving to be a transformative<br />

year. With 2,567 battery-electric<br />

buses registered in the first half of the year,<br />

the market segment has grown by a remarkable<br />

45% on 2022.<br />

A notable development is the ascent of<br />

Solaris has been leading<br />

the e-bus market in Europe<br />

in the first half of <strong>2023</strong><br />

with 421 registrations and<br />

a market share of 16 percent.<br />

This surge stands in<br />

stark contrast to the 342<br />

electric buses registered<br />

for the entire year of 2022,<br />

which represented an 8.2<br />

percent market share.<br />

Solaris continues to hold<br />

the top position in the<br />

overall electric bus market<br />

for the period between<br />

2012 and June <strong>2023</strong>, with<br />

1,884 units registered and<br />

a 12 percent market share.<br />

CNG AND HYBRIDS,<br />

LIGHTS AND SHADOWS...<br />

The shift toward alternative drive city<br />

buses (including battery-electric, CNG,<br />

fuel cell, and hybrid) appears unstoppable,<br />

now constituting 73.5 percent<br />

of the market, up from 64.5 percent the<br />

previous year.<br />

CNG buses have maintained stable volumes<br />

since 2021, therefore experiencing<br />

a decrease in the share <strong>2023</strong> as a<br />

consequence of the above-mentioned<br />

rise of total city bus figures: CNG share<br />

was 20 percent in the first half of last<br />

year, and became 14 percent this year.<br />

Volume of hybrid buses, on the other<br />

hand, “in the past years followed a<br />

capricious pattern. With the introduction<br />

of the new Intouro, the number of<br />

hybrid buses in the intercity segment is<br />

growing rapidly: 0 in the first half 2021<br />

and 2022, 422 in the first half <strong>2023</strong>”,<br />

Chatrou CME Solutions notes. It is<br />

worth mentioning that also mild hybrid<br />

buses are included into the category.<br />

MAN, which has taken a significant share<br />

of the market for the first time. With 260<br />

registrations, the German group now stands<br />

as the second top seller, closely trailing Solaris,<br />

which led the e-bus market in the first<br />

half of <strong>2023</strong> with 421 registrations and a<br />

market share of 16 percent. This surge stands<br />

in stark contrast to the 342 electric buses<br />

registered for the entire year of 2022, which<br />

represented an 8.2 percent market share.<br />

A few notes about MAN: in H1 <strong>2023</strong> it recorded<br />

260 electric bus registrations, a significant<br />

increase from the 230 buses in the<br />

whole 2022. This propelled MAN to a substantial<br />

10.1 percent market share in <strong>2023</strong>,<br />

up from 5.5 percent the previous year.<br />

Compared to 2021 (134 buses) and 2020<br />

(25 buses), MAN’s growth is continuous<br />

and stable and is reflected also in the market<br />

share progression.<br />

Behind Solaris and MAN, we find BYD –<br />

ADL, BYD, Yutong (leader in 2022) and<br />

25


OUTLOOKS<br />

Volvo. Lagging behind, Iveco Bus registered<br />

131 electric buses in H1 <strong>2023</strong>, capturing<br />

a 5 percent market share. The figures reflect<br />

a steady performance. Daimler Buses, with<br />

105 electric bus registrations in H1 <strong>2023</strong><br />

and a small 4 percent market share, faces a<br />

decline from 405 registrations in 2022.<br />

Tough times for VDL<br />

VDL, with only 25 electric bus registrations<br />

in H1 <strong>2023</strong> and a 1 percent market<br />

share, faces considerable challenges. The<br />

drastic decline from 344 registrations in<br />

2022 suggests that VDL is struggling to<br />

maintain a strong foothold in the European<br />

e-mobility market.<br />

The performance of the main players is illustrated<br />

by the chart comparing the manufacturers’<br />

market shares in the battery-electric<br />

bus segment. The comparison between results<br />

of the first half of <strong>2023</strong> with those of<br />

the same period last year would have given<br />

little information on the industrial and commercial<br />

developments of OEMs businesses.<br />

Therefore, we chose to report data for the<br />

entire past years and focus, for compari-<br />

son’s purposes, on the market shares.<br />

Back to electric buses, while MAN has<br />

made impressive strides, Solaris continues<br />

to hold the top position in the overall electric<br />

bus market for the period between 2012<br />

and June <strong>2023</strong>, with 1,884 units registered<br />

and a 12 percent market share.<br />

In Europe, electric city bus deployment is<br />

gaining traction, with over 15,000 electric<br />

buses currently operational. Leading the<br />

A notable development is<br />

the ascent of MAN, which<br />

has taken a significant<br />

share of the market for the<br />

first time. In H1 <strong>2023</strong> MAN<br />

had 260 electric buses<br />

registered, a significant<br />

increase from the 230 buses<br />

in the whole 2022. MAN<br />

market share almost doubled<br />

up to 10.1 percent.<br />

charge is the United Kingdom, boasting a<br />

fleet of 2,359 electric buses. Germany closely<br />

follows with 2,106 buses and France<br />

secures the third position with 1,739 electric<br />

buses. The Netherlands also plays a significant<br />

role in this shift toward sustainable urban<br />

mobility. These figures reflect Europe’s<br />

collective commitment to reducing emissions<br />

and adopting cleaner public transportation<br />

options.<br />

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OUTLOOKS<br />

UK MANUFACTURERS DEALING WITH MARKET CHALLENGES<br />

RECOVERING<br />

The UK’s bus and coach OEMs are seeing returning<br />

demand coinciding with new orders. With supply mainly<br />

into the domestic market, they are also supplying Europe<br />

and beyond, with focus on zero-emission vehicles<br />

On first reflection, July’s late cancellation<br />

of the Coach & Bus UK<br />

exhibition, due to take place in<br />

November <strong>2023</strong>, does not bode<br />

particularly well for the UK market. The<br />

organisers cited the withdrawal of OEMs<br />

through post-pandemic budget constraints<br />

as one reason to call it off. In this respect,<br />

the exhibition also faced competition with<br />

Busworld Europe. In addition, the exhibition<br />

team reported that full order books<br />

combined with supply chain difficulties<br />

impacted manufacturers’ needs to exhibit.<br />

Indeed, most UK bus and coach manufacturers<br />

are reporting increased utilisation of<br />

production capacity.<br />

Rising market demand means that the exhibition’s<br />

organising team, the same responsible<br />

for Euro Bus Expo, is gearing up for a positive<br />

edition of this show in 2024. Meanwhile,<br />

the UK’s primary bus and coach manufacturers<br />

continue to aim towards pre-pandemic<br />

production levels, and in some cases, exceed<br />

them, with sales in the domestic and international<br />

markets.<br />

Alexander Dennis<br />

“Our <strong>2023</strong> production capacity is almost fully<br />

booked, and we have a reasonably healthy<br />

level of forward orders for 2024,” says Paul<br />

Davies, president & MD, Alexander Dennis.<br />

The manufacturer’s capacity now includes<br />

expanded production lines at its Larbert headquarters.<br />

“Our manufacturing capacity<br />

remains geared towards flexibility, which is<br />

very important in times like this where there<br />

is so much uncertainty,” explains Paul.<br />

“We are using the investment in Larbert as<br />

a once-in-a-lifetime opportunity to create a<br />

world-class manufacturing environment and<br />

we’ve done a lot of benchmarking and stress<br />

testing. The installation of two production lines<br />

at Larbert will add capacity for up to 700<br />

buses per year, which will be useful as the<br />

market in the UK continues to recover”.<br />

For its domestic markets this year, Alexander<br />

Dennis is focusing on its range of next<br />

generation ZE buses, with the Enviro100EV<br />

Equipmake<br />

Electric drivetrain manufacturer Equipmake<br />

continues to provide an increasing number of<br />

repower conversion projects. Delivery of 12<br />

vehicles to First’s York operation is ongoing,<br />

converting Optare Versa models and providing<br />

a range between 240 to 400 km. Meanwhile,<br />

in South Wales, Equipmake has signed<br />

an agreement with Newport Transport<br />

to repower eight double deckers. This news<br />

comes on the back of Equipmake’s London<br />

trial of a New Routemaster with Metroline,<br />

and discussions are ongoing about repowering<br />

vehicles for a full route.<br />

Internationally, Equipmake has a partnership<br />

in South America with Agrale, providing an<br />

electric powertrain for a new bus, which is<br />

currently on trial in Buenos Aires. Equipmake<br />

is also initiating repowering in Indonesia<br />

with a local partner. “We’ve met our numbers<br />

for this year, and next year, the target<br />

will more than double,”, says Equipmake<br />

managing director Ian Foley.<br />

A new development for Equipmake is the<br />

move towards the coach market. The company<br />

has repowered a tri-axle Van Hool<br />

T917 for Westway Coaches, providing a claimed<br />

range of 350 km. The additional weight<br />

capacity of a three-axle vehicle meant it was<br />

easier to install the drivetrain system and<br />

meet the weight targets, and with batteries installed<br />

behind the rear wheels, luggage space<br />

isn’t impacted. Two-axle repowering is also<br />

possible, according to Equipmake, though<br />

this would impact luggage capacity.<br />

“A luxury coach can cost £500,000<br />

(€581,000). For an operator currently looking<br />

to buy a new vehicle, it’s quite a diffiand<br />

the Enviro400EV double deck bus. For<br />

the Enviro100EV, the company says that<br />

pre-orders are in line with expectations, ahead<br />

of opening volume orders when the new<br />

model launches later this year, together with<br />

the Enviro400EV. In line with this promotion,<br />

the company is positive about future<br />

demand in the UK.<br />

“The UK bus market suffered from underinvestment<br />

for a number of years pre-pandemic,<br />

and, for the last few years, we’ve seen<br />

very low levels of new bus registrations compared<br />

to historic norms,” says Paul. “Clearly<br />

there are a lot of changes at a bus operator<br />

level that impact on new bus demand, but we<br />

believe the fundamentals remain strong and<br />

that investment in new fleet will return”.<br />

International markets continue to be a key<br />

element of the Alexander Dennis strategy.<br />

This is led by the 82-seat Enviro500EV,<br />

which the company is delivering to both<br />

KMB and MTR Corporation in Hong Kong,<br />

as well as ambitions beyond. “There is returning<br />

interest in double deck transit buses in<br />

North America, which we are excited about<br />

and have taken new orders,” says Paul. “In<br />

continental Europe, we are focusing on opportunities<br />

for double deck buses tailored to<br />

individual requirements, such as those we’ve<br />

built for Switzerland and Berlin”.<br />

Following involvement in Scotland’s<br />

CAVForth driverless bus trials, reported as<br />

the world’s first full-sized self-driving bus<br />

service, what role will ADL have in the future<br />

of driverless transit? “We expect interest<br />

in autonomous capabilities for buses<br />

to grow further over the next few years as<br />

projects like CAVForth and the Dubai World<br />

Challenge for Self-Driving Transport prove<br />

Wrightbus sales for the year,<br />

as of July, are 254 units, and<br />

the group plans to build over<br />

600 vehicles in total in <strong>2023</strong>.<br />

Over 90% of these will be zero-emission<br />

buses, compared<br />

to 64% last year. Over 90% of<br />

its orders are for the UK and<br />

Ireland, though Wrightbus<br />

says it is in the process of<br />

expanding into Europe.<br />

No further news is forthcoming<br />

regarding production<br />

commencing at Switch’s<br />

Valladolid, Spain plant. As of<br />

July 2022, Switch planned<br />

bus manufacture for the European<br />

market to begin within<br />

12 months.<br />

the viability of a variety of use cases for the<br />

technology,” says Paul. “Legal and operational<br />

frameworks in different countries will<br />

mean that transitions will differ, which is<br />

why we’re developing flexible solutions that<br />

can be tailored to local requirements.<br />

cult decision because in a few years time you<br />

probably won’t be able to run it in cities. An<br />

alternative is to refurbish the coach and repower<br />

it, giving a lower risk option than buying<br />

a new vehicle”.<br />

Ian says that, depending on battery capacity,<br />

the cost of repowering a coach ranges<br />

from approximately £170,000 (€197,700) to<br />

£230,000 (€267,500).<br />

Mellor<br />

Since opening orders of its zero emissions<br />

Sigma bus range in August 2022, Mellor now<br />

has 150 zero emission buses sold or on order.<br />

In addition, it plans to produce around 250 of<br />

its Euro 6 diesel minibuses in <strong>2023</strong>. To fit the<br />

growing demand, the company is actively<br />

investigating expansion of its manufacturing<br />

capacity, which is currently centred around<br />

its Rochdale plant. “The growth level into<br />

2024 for Mellor is going to be very strong,<br />

based on existing orders with a pipeline of<br />

opportunities in the UK and internationally,”<br />

says Gustavo Marqueta-Siibert, group business<br />

development director for WNVTech,<br />

Mellor’s parent organisation.<br />

The company has a 50/50 split of sales<br />

between the domestic and international markets.<br />

In Europe, Mellor’s biggest contract has<br />

been to supply 42 of its Sigma 7 models to<br />

Connect Bus in Gothenberg, Sweden. Mellor<br />

will shortly announce details of supply into<br />

Canada, expected to start early next year.<br />

This year, Mellor has also launched two<br />

high-floor electric bus models that focus<br />

on accessibility including a wheelchair lift.<br />

Based on the Sigma 7, the vehicle can carry<br />

up to seven wheelchairs, while the Sigma<br />

9-derived version can carry up to 10 wheelchairs.<br />

The company also expects to make<br />

an announcement about the launch of its first<br />

electric minibus in the M2 category.<br />

Pelican-Yutong<br />

Pelican Bus & Coach, Yutong’s UK impor-<br />

28<br />

29


OUTLOOKS<br />

30<br />

ter and distributor, is on the verge of presenting<br />

its first demonstrator vehicle of the new<br />

U11DD electric double deck bus, with a second<br />

demonstrator due in December. Pelican<br />

opened orders in October <strong>2023</strong> and Newport<br />

Transport has requested two vehicles. The<br />

68-seat capacity bus has been introduced to<br />

fit the wider needs alongside the brand’s existing<br />

10-metre and 12-metre vehicles, as well<br />

as the 14-metre airport bus.<br />

For the coach market, Pelican is also launching<br />

the GTE14, a 61-seat, 13.97-metre,<br />

3-axle electric coach, based on a 15-metre<br />

design already in use in Europe. Pelican has<br />

taken its first orders, with 14 vehicles requested<br />

by Scotland’s Ember inter-city operator.<br />

Two battery versions will be available,<br />

which Pelican says will provide a range<br />

of around 480 km on a single charge. The<br />

GTE14 will join the 50-seat TCe12 electric<br />

coach, in addition to Pelican’s 12-metre and<br />

9-metre diesel coaches.<br />

Pelican’s sales and orders will achieve over<br />

100 diesel coaches this year, and over 100<br />

electric buses and coaches. “This means<br />

that our numbers are an increase on last year<br />

for both diesel and electric vehicles,” says<br />

Ian Downie, head of Yutong UK, Pelican.<br />

“Alongside this increase, we’ve continued<br />

our investments, moving the Yutong premises<br />

from a five- to a 20-bay workshop launched<br />

this September”.<br />

Switch Mobility<br />

For the UK market, Switch Mobility (formerly<br />

Optare) provided its first electric Metrocity<br />

buses to Stagecoach in June <strong>2023</strong>.<br />

Part of a 20-vehicles order, Switch is delivering<br />

8.7-metre and 9.5-metre variants<br />

with a claimed range of 270 km. Back in<br />

November 2022, Switch explained that a<br />

battery-electric Metrocity would enable<br />

the model to remain as the manufacturer’s<br />

core UK bus. Also in June, Switch provided<br />

Northern Ireland’s Translink with six of its<br />

electric Solo, low-floor midi bus models.<br />

Switch says its 36-capacity vehicle offers a<br />

range up to 300 km.<br />

In Europe meanwhile, no further news is<br />

forthcoming regarding production commencing<br />

at Switch’s Valladolid, Spain plant. As<br />

of July 2022, Switch planned bus manufacture<br />

for the European market to begin within<br />

12 months at the new 35-acre facility, planned<br />

to include two production lines.<br />

India continues to be Switch’s most significant<br />

market, with the company owned<br />

by Ashok Leyland, part of the Hinduja<br />

Group, headquartered in Mumbai. Significant<br />

recent orders include 71 units of the<br />

Switch EiV 12, provided to JSW Steel for<br />

employee transportation. The 12-metre bus<br />

is specifically for the Indian market, using<br />

the same technology platform as the Switch<br />

e1, designed for Europe. Earlier this year,<br />

Switch also commenced delivery of the first<br />

of 200 of its EiV 22 electric double-decker<br />

buses for Brihanmumbai Electric Supply<br />

and Transport (BEST), Mumbai.<br />

Wrightbus<br />

Since entering administration in 2019 and a<br />

subsequent takeover by Jo Bamford, a member<br />

of the family behind the British excavator<br />

vehicle manufacturer, JCB, Wrightbus’<br />

fortunes have been back on the rise. Global<br />

sales for the year, as of July, are 254 units,<br />

and Wrightbus plans to build over 600 vehicles<br />

in total in <strong>2023</strong>. The company says that<br />

“There is returning interest<br />

in double deck transit buses<br />

in North America, which we<br />

are excited about and have<br />

taken new orders,” says<br />

Paul. “In continental Europe,<br />

we are focusing on opportunities<br />

for double deck buses<br />

that are tailored to individual<br />

requirements, such as those<br />

we’ve built for Switzerland<br />

and Berlin, says Paul<br />

Davies, president & MD,<br />

Alexander Dennis. Mellor is<br />

investigating expansion of<br />

its manufacturing capacity.<br />

over 90% of these will be zero-emission buses,<br />

compared to 64% last year. Over 90%<br />

of its orders are for the UK and Ireland,<br />

though Wrightbus says it is in the process<br />

of expanding into Europe, and the company<br />

has orders in far east markets and Australia.<br />

Wrightbus also reports an order bank deep<br />

into 2024. “We are growing faster than any<br />

major bus manufacturer in Europe,” says<br />

Jean-Marc Gales, CEO, Wrightbus. “Since<br />

the firm was taken over by Jo Bamford in<br />

2020, the expansion has been rapid, going<br />

from 50 employees to over 1,200.”<br />

The Northern Ireland-based OEM offers<br />

both battery electric and H2 fuel cell buses<br />

in single- and double-deck configurations.<br />

Hydrogen is a particular interest<br />

for Jo Bamford, who also founded hydrogen<br />

manufacturer Ryze, and Wrightbus is<br />

developing a green hydrogen production<br />

facility at its Ballymena headquarters.<br />

The company hopes to have this online<br />

from early 2025.<br />

Echoing the sentiments across UK and Northern<br />

Ireland’s manufacturers, Wrightbus<br />

would like the government to encourage<br />

long-term market stability, in addition to<br />

speeding up the delivery of the zero-emission<br />

bus fund. “We would like to see a longer-term<br />

funding plan, and consideration of<br />

a yearly plan for the number of zero-emission<br />

buses the UK government wants to see<br />

enter service,” says Jean-Marc. “This would<br />

allow UK manufacturers to efficiently plan<br />

the scaling up of manufacturing facilities<br />

and drive greater investment into our domestic<br />

supply chain”.<br />

Alex Byles


OUTLOOKS<br />

32<br />

HOW OPERATORS CAN ENSURE EFFICIENT AND SAFE OPERATIONS<br />

LIKE A FLOCK<br />

OF SHEEPS<br />

What a flock of sheep has in common with<br />

a battery system? Why is BMS crucial in<br />

maintaining the health and performance of EV<br />

batteries? How can diagnostic tools help?<br />

Batteries are maintenance free –<br />

that’s what’s generally said. No<br />

oil change, no cylinder head<br />

gaskets, almost no brake wear,<br />

no consumables, no exhaust: perfect for<br />

24/7 operation. Also, technological progress<br />

just makes them better and stronger.<br />

But is that true? Not necessarily. The<br />

quest for longer range rather led to a decline<br />

in lifetime. Early NMC-based batteries<br />

lasted more than 2,000 cycles before<br />

end-of-warranty (that is not equal to end<br />

of life!) – far too much for cars (more than<br />

300,000 km). Automotive technology has<br />

thus approached the 1,000-cycle mark,<br />

also impacting the bus industry and thus<br />

THE AUTHOR<br />

Claudius Jehle is CEO of<br />

volytica diagnostics GmbH.<br />

The company has the<br />

mission of «providing an<br />

easy-to-integrate battery<br />

remote monitoring and<br />

diagnostics solution to enable<br />

a sustainable mobility<br />

future». He cooperates with<br />

Sustainable Bus on a series<br />

of knowledge articles on a<br />

series of topics around Li-<br />

Ion Batteries.<br />

Credit opening picture: BVG<br />

raising the importance of lifetime management<br />

and careful operation.<br />

Are batteries ‘maintenance free’?<br />

But even more important in daily business<br />

is availability and safety. A battery<br />

is like a flock of hundreds of single cells,<br />

with delicate cables, electronics and<br />

sensors tying them together. We know<br />

from diesel engines how vulnerable such<br />

clockworks are to component issues – but<br />

here, something is peculiarly different:<br />

the cells themselves.<br />

Does the weakest sheep determine the behaviour<br />

of the entire flock?<br />

Any difference in quality or property<br />

among the flock of cells will impact the<br />

performance of the entire<br />

herd. The battery management<br />

system (BMS)<br />

is there to handle such<br />

deviations: asymmetries<br />

in voltage/state of charge<br />

are ‘balanced’ out to<br />

some degree, e.g. during<br />

idling after charging. But<br />

if the asymmetry has become<br />

too pronounced, or<br />

if the BMS is unable to<br />

sense it (a huge problem<br />

of LFP), a battery can<br />

just shut down or show unexpected behaviour,<br />

such as sudden standstill, erratic<br />

jumps in State of Charge or significantly<br />

reduced range.<br />

But why do such ‘evil’ asymmetries arise<br />

in the first place?<br />

On balancing, BMS, diagnostics<br />

Balancing works best during rest, so heavy<br />

use reduces balancing efficiency,<br />

especially for LFP. Also, small quality<br />

differences will intensify due to imperfect<br />

cooling. Standard BMS can handle<br />

normal spreads, but outliers always exist.<br />

Also, the electronics can only detect an<br />

existing problem and are limited in predicting<br />

them. All of that is amplified by<br />

strong usage conditions like fast charging<br />

or low temperatures that make it even<br />

worse, raising the likelihood of safety critical,<br />

cell-internal damages.<br />

Fine precursors for these bad things can<br />

be sensed in the interplay of voltages,<br />

currents and temperatures (but: temperature<br />

is the last to react!), but they are<br />

often too subtle and gradual for any BMS<br />

to spot unambiguously and without being<br />

too squeamish. Online diagnostic tools<br />

can give early indications on things that<br />

BVG’S WAY IN DEALING WITH BATTERY TECHNOLOGY<br />

BVG aims to decarbonize its entire bus As a transport company, we want to<br />

fleet with approx. 1,750 electrically deal with this ourselves in order to build<br />

powered buses by 2030. As early as up internal expertise. In doing so, we are<br />

<strong>2023</strong>, 228 e-buses will be on the roads of looking for supportive and experienced<br />

Berlin. A vehicle tender for a framework partners».<br />

contract for new electrically powered<br />

What tangible results have you already<br />

articulated buses is currently underway.<br />

been able to achieve with battery diagnostics?<br />

Kevin Doãn, battery technologist at<br />

BVG, outlines the challenges of the battery<br />

technology for electric buses.<br />

Besides charging infrastructure, what<br />

worries you the most?<br />

Doãn: «The battery technology<br />

of buses is subject to very<br />

dynamic development and is<br />

therefore a key component<br />

of new vehicles. In addition<br />

to passenger safety concerns<br />

and compliance with the extensive<br />

warranty conditions,<br />

we are confronted with a<br />

complex electromobility system.<br />

At present, volatile general<br />

conditions are a constant companion<br />

and make future planning difficult.<br />

Electromobility is currently associated<br />

with high costs, as there is currently no<br />

1:1 replacement of vehicles».<br />

Regarding the battery, which responsibilities<br />

do you see for the manufacturer<br />

and which for the PTOs respectively<br />

owners?<br />

«The vehicle manufacturers are rarely<br />

the battery manufacturers themselves.<br />

So, the high-voltage battery is a subsystem<br />

that the vehicle manufacturers<br />

integrate into their vehicle concepts,<br />

and the responsibility must lie with the<br />

battery manufacturers to monitor the<br />

production process accordingly. As the<br />

operator of the vehicles, I see the responsibility<br />

to ensure the safe operation<br />

of all components, whether through<br />

maintenance intervals or battery diagnostics.<br />

A ‘defective’ battery cell can be<br />

detected much earlier than when it fails.<br />

«Although for the time being only a<br />

small part of our electrically powered<br />

vehicle fleet is being monitored by external<br />

partners, we have already had our<br />

first taste of success. A few months ago,<br />

an anomaly was detected that indicated<br />

a problem with individual cells, with the<br />

potential for vehicle failure. The anomaly<br />

detection allowed the vehicle to be<br />

taken out of service and the battery system<br />

to be repaired by the vehicle manufacturer<br />

within the warranty period».<br />

What does this mean for day-to-day<br />

operations?<br />

«Not only can we convey safety to our<br />

passengers, but we can also prove and<br />

ensure it. By detecting deviations at an<br />

early stage, a technical defect could be<br />

detected, checked, and remedied. This<br />

indirectly increases vehicle availability<br />

in daily operation. Another important<br />

aspect of decarbonisation for us is the<br />

sustainability factor: with battery diagnostics,<br />

the charging management can<br />

be analysed and adjusted to extend the<br />

life of the battery».<br />

Does this incident have any influence<br />

on future decisions?<br />

«Yes. From this case study we have seen<br />

the possibilities that battery diagnostics<br />

/ battery monitoring offer. As BVG, we<br />

must continue to work intensively on<br />

the topic of battery diagnostics, which<br />

means both building up internal knowhow<br />

and working continuously with<br />

partners in the areas of battery, charging<br />

and drive technology».<br />

33


OUTLOOKS<br />

A battery is like a flock of<br />

hundreds of single cells.<br />

Something is peculiarly<br />

different: the cells<br />

themselves. Any difference<br />

in quality or property<br />

among the flock of cells<br />

will impact the performance<br />

of the entire herd. If the<br />

asymmetry has become too<br />

pronounced, or if the BMS<br />

is unable to sense it (a huge<br />

problem of LFP), a battery<br />

can just shut down.<br />

could later become problematic, helping<br />

to sort, assess, and to find appropriate remedies<br />

- as this was the case in the BVG<br />

case study. The anomaly detection allowed<br />

the vehicle to be taken out of service<br />

and the battery system to be repaired by<br />

the manufacturer.<br />

Cost efficiency and safe and reliable ope-<br />

ration is the responsibility of the operators.<br />

Transparency, the ability to react in advance,<br />

and the capability to perform root cause<br />

analyses, will become a daily routine as<br />

the number of electric buses grows.<br />

Only with access to the basic battery signals,<br />

the above-mentioned actions can<br />

be taken. Luckily, battery and vehicle<br />

data sharing standards like VDV338 and<br />

ITxPT make their way into tenders and<br />

procurement processes, and more and<br />

more fleet management solutions and<br />

third-party providers offer simple and<br />

efficient solutions for battery health, status<br />

and quality analysis based on battery<br />

field data.<br />

Claudius Jehle<br />

www.dottotrains.com<br />

We make power<br />

last longer.<br />

100%<br />

Electric<br />

Charging<br />

forward<br />

to make zero-emission<br />

transportation work<br />

Our battery technology<br />

makes cleaner power safe<br />

and scalable.


OUTLOOKS<br />

If someone had asked us a couple of<br />

years ago if there was still room for<br />

bodybuilders, we probably would<br />

have answered no. But after the recent<br />

statements from various manufacturers<br />

who intend to downsize or even cease<br />

the production of complete buses, are we<br />

still of this opinion?<br />

Undoubtedly, the ‘electric race’ has shuffled<br />

the cards of a sector that has remained<br />

too tied to old entrepreneurial logics and<br />

dotted with large groups that are economically<br />

uncompetitive and poorly responsive<br />

to market developments. The pandemic<br />

then acted as a catalyst for a process<br />

that was in any case changing the collective<br />

way of moving, especially in the tourism<br />

sector. Furthermore, the appearance of<br />

many new (sometimes improvised) players<br />

is redistributing market shares in the<br />

face of figures that, overall, remain more<br />

or less constant. Finally, an increasing<br />

share has been taken by Chinese groups,<br />

which have never been so present in the<br />

old continent, with a technology already<br />

widely tested and much lower prices. And<br />

what about Turkish brands? Their current<br />

political and economic situation certainly<br />

doesn’t help them, but regardless of this,<br />

they continue to sell several hundred pieces<br />

a year in Europe.<br />

So, is this a sector destined to change?<br />

Yes, and quite a bit. But let’s see in detail<br />

what is happening today and try to understand<br />

where we are going.<br />

res, except for some important contracts<br />

in northern Europe. This maneuver will<br />

logically lead to a further lower income,<br />

which is estimated at around one billion<br />

euros, but from 2025 it will make it possible<br />

to restore competitiveness to one<br />

of the largest automotive groups on our<br />

continent. Production will continue in<br />

Sweden for all the technological parts, as<br />

well as for the chassis to be set up, just as<br />

assistance will be ensured for the entire<br />

fleet already on the road.<br />

Looking at the future, Volvo will strengthen<br />

its partnership with the Egyptian<br />

manufacturer MCV, with which it had<br />

already supplied electric buses in the<br />

United Kingdom, by having the 12- and<br />

18-meter electric 7900 manufactured and<br />

by developing a new project for the intercity<br />

bus. In the field of touring coaches,<br />

Volvo confirmed its collaboration with<br />

coachbuilders, starting with Sunsundegui,<br />

for increasingly customized vehicles that<br />

conform to customer specifications.<br />

SCANIA<br />

idea, which was repeatedly announced<br />

and never really implemented, of developing<br />

platforms common to MAN within<br />

the Traton group was definitely shelved.<br />

On the other hand, the will remains to<br />

follow more paths in alternative tractions<br />

(electric, hybrid, hydrogen, gaseous and<br />

liquid methane) but leaving the task of<br />

‘dressing’ the bus to others, so as to better<br />

accommodate the markets and distribute<br />

the investment costs.<br />

MAN<br />

The ‘electric race’ has<br />

shuffled the cards of a<br />

sector that has remained<br />

too tied to old entrepreneurial<br />

logics and dotted<br />

with large groups that<br />

are economically uncompetitive<br />

and poorly<br />

responsive to market<br />

developments.<br />

HOW IS THE <strong>BUS</strong> INDUSTRIAL LANDSCAPE CHANGING IN EUROPE?<br />

RACE TO PROFITS<br />

First Volvo, then Scania announced radical changes of<br />

business model that seems to be destined to set an<br />

example. Iveco Bus and Daimler Buses have bucked the<br />

trend. Body builders are experiencing a new golden age<br />

VOLVO<br />

I<br />

n March <strong>2023</strong>, the Swedish manufacturer,<br />

one of the first to believe in electric<br />

traction, announced its intention to cease<br />

the production of complete buses in<br />

Europe at the end of the first quarter of<br />

2024, effectively closing the Polish plant<br />

in Wroclaw. The plant will then pass to<br />

Vargas Holding, which will reinstate part<br />

of the 1,500 employees starting from the<br />

end of this year. This decision comes after<br />

years of losses, during which Volvo has<br />

never achieved significant market sha-<br />

Just over a year after the presentation<br />

of the new Interlink, Scania has stated<br />

its intention to stop the production of all<br />

its complete buses, including the Citywide,<br />

foreseeing the drastic downsizing of<br />

the Polish production site and the cutting<br />

of over 800 employees (partly relocated).<br />

The fifth European manufacturer of buses<br />

over 8 tons comes from a three-year period<br />

of constant decline in original vehicles<br />

registered. This is quantifiable in a<br />

minus 35 percent since 2019, compared<br />

to a Scania bus turnover that for 90 percent<br />

is made of vehicles built through<br />

bodywork partnerships all over the world.<br />

A painful but necessary choice, therefore,<br />

to concentrate investments on engines,<br />

chassis and technological parts, making<br />

more and more use of those partners who<br />

over the years have been able to make<br />

the most of robust, reliable and known<br />

everywhere mechanical groups, ensuring<br />

their marketing and assistance. Thus, the<br />

The Bavarian manufacturer has declared<br />

its intention to reduce the production<br />

capacity of the Polish plant in Starachowice,<br />

which is currently the reference<br />

for the entire urban range, in order to transfer<br />

the entire construction process of<br />

electric buses to it, moving all conventional<br />

fuel buses (including methane) in the<br />

recently expanded Turkish plant in Ankara.<br />

All with a cut of about nine hundred<br />

workers, half of whom will be immediately<br />

relocated to the new truck production<br />

unit near Warsaw. In reality, this decision<br />

reduces the overall production capacity of<br />

MAN and Neoplan branded buses, going<br />

from over 7,000 units (although only a<br />

small pre-pandemic share) to just over<br />

5,000, two thirds of which reserved for<br />

the Turkish factory. On the other hand,<br />

the European market has fairly constant<br />

figures and MAN shares fail to increase,<br />

despite an almost completely new range.<br />

636<br />

37


OUTLOOKS<br />

Therefore, it is essential to redistribute<br />

production, increasing the specialization<br />

of each plant and improving a margin that<br />

is still not sufficient. Another announcement<br />

from Munich’s product marketing is<br />

the stop to Euro VII engines for city buses:<br />

this is rather curious, since the engine<br />

used on all line buses (including intercity<br />

buses) is the nine-liter engine presented in<br />

2018. Rumors see in the future the use of<br />

Scania engines on the entire Traton group.<br />

MERCEDES-SETRA<br />

The last brand to build most of its buses<br />

in Germany, Daimler has recently decided<br />

to relocate part of its production to<br />

the Czech Republic, specializing the current<br />

German plants in the design and manufacturing<br />

of alternative traction vehicles.<br />

Basically, from 2024, Mannheim<br />

will be a center of excellence specialized<br />

in BEV and FCEV buses, while all tradi-<br />

tional vehicles will be moved to Holýšov<br />

where, from 2028, all the bodies for all<br />

the group’s European plants will be manufactured.<br />

All with a precise investment<br />

plan in Germany (150 million) with the<br />

maintenance of minimum employment.<br />

The reduction in production in Mannheim<br />

will however be compensated for by an<br />

increase in the construction of components<br />

for the entire group and the Setra<br />

Top Class will remain in Neu-Ulm. From<br />

the official press releases, however, it is<br />

not clear where the Citaro diesels will<br />

be manufactured starting next year: if<br />

Mannheim only makes electric buses,<br />

will production already go to the Czech<br />

Republic? What happens to the French<br />

factory in Ligny-en-Barrois? We will see<br />

it in the coming months. One thing is certain:<br />

the development of new technologies<br />

remains entirely in Germany, at least<br />

for the next ten years, and it will also concern<br />

battery and H2 coaches.<br />

IVECO<br />

customization point for buses destined<br />

for our market, but without body construction<br />

lines. This is perhaps a gamble<br />

from a strategic point of view, but also a<br />

transition point towards a future that is<br />

not clear to anyone, least of all to those<br />

who manage (quite well) the demands of<br />

today’s market but do not seem to declare<br />

any new medium-long term projects. Just<br />

like businesses for sale do.<br />

BYD<br />

The saturated production<br />

lines of Vysoke Myto in<br />

the Czech Republic have<br />

prompted Iveco Bus to<br />

collaborate since 2022<br />

with Otokar. A special line<br />

of KTL (cataphoresis) has<br />

been installed to create the<br />

normal-floor interurban and<br />

manufacture the Streetway,<br />

derived from Otokar Kent.<br />

The fifth European manufacturer<br />

of buses over 8<br />

tons comes from a 3-year<br />

period of constant decline<br />

in original vehicles registered.<br />

This is quantifiable<br />

in a minus 35 percent since<br />

2019, compared to a Scania<br />

bus turnover that for 90<br />

percent is made of vehicles<br />

built through bodywork<br />

partnerships all over the<br />

world. The choice is then<br />

to concentrate investments<br />

on engines, chassis and<br />

technological parts, making<br />

more use of partners.<br />

BYD has opened and then<br />

closed (once a large order<br />

had been completed) a<br />

plant in France. Now it<br />

launched a e-bus with<br />

Castrosua body.<br />

On sale for years, at least unofficially,<br />

Iveco has survived better than other<br />

manufacturers thanks to its most successful<br />

bus ever: the Crossway, which<br />

was intelligently also proposed in CNG<br />

and, lastly, electric variants. The perpetually<br />

saturated production lines of<br />

Vysoke Myto in the Czech Republic have<br />

prompted the Italian-French group to collaborate<br />

since last year with the Turkish<br />

Otokar, where a special line of KTL (cataphoresis)<br />

has been installed to create the<br />

normal-floor interurban and manufacture<br />

the Streetway, derived from the Otokar<br />

Kent. For the other ‘surviving’ models<br />

(remember that Iveco has exited the Class<br />

III segment if not for some Evadys), it<br />

makes use (less and less) of the former<br />

Renault factory in Annonay as well as<br />

of the collaboration of Heuliez, which in<br />

the meantime has become a development<br />

center for electric buses. The new Foggia<br />

plant, in southern Italy, should also be<br />

mentioned. It is the final assembly and<br />

The only Chinese company with production<br />

plants located, at least partially,<br />

in Europe, is also the one who has<br />

shown the most discontinuity in recent<br />

years. After the plant in France which<br />

opened and then closed (once a large order<br />

had been completed) and the main one<br />

in Hungary, BYD gets around some European<br />

protectionist limits by assembling<br />

where it is most convenient, following<br />

that concept of ‘microfactories’ distributed<br />

throughout the territory, with the only<br />

task of producing close to the customer.<br />

Whether it is a winning choice we do not<br />

know, but it is curious that, on the occasion<br />

of the last UITP congress in Barcelona,<br />

BYD presented an electric bus with<br />

a Castrosua body, the Nelec, declaring it<br />

technically and commercially suitable for<br />

all of Europe. Even more curious is the<br />

fact that the Nelec already existed on Scania<br />

parts, as if to confirm that the future<br />

is (again) in bodybuilders. Will it really<br />

be like this?<br />

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and Eco mode<br />

38


IN THE SPOTLIGHT<br />

BATTERIES? IN HOUSE<br />

The centrality of batteries in an electric vehicle is well<br />

known. In China, this was understood earlier than elsewhere<br />

and the big manufacturers have long ago internalized<br />

their production. Someone goes as far as the<br />

cells, others - like Yutong - are limited, so to speak,<br />

to the assembly of packs. In the Shenlan plant, taken<br />

over by the group, they start from the cells supplied<br />

by compatriot CATL. About 450 battery packs for<br />

buses and trucks are manufactured every day in the<br />

three very modern assembly lines built between 2017<br />

and 2021 with the best available technologies and in<br />

an environment characterized<br />

by controlled<br />

temperature<br />

and total absence of<br />

dust. The level of automation<br />

is extreme,<br />

with industrial robots<br />

taking charge of the<br />

more onerous processes,<br />

AGVs (Automated<br />

Guided Vehicles)<br />

responsible for transporting<br />

the battery packs at the end of the production<br />

process and (few) operators who basically supervise<br />

the different steps and check the final result. An important<br />

detail considering the applications for which they<br />

are made: the batteries are tested in water for at least<br />

72 hours before being released. No contamination or<br />

damage is allowed during the test.<br />

WE VISITED YUTONG FACILITIES IN ZHENGZHOU (CHINA)<br />

YEA, THEY CAN<br />

We have been in Zhengzhou, Yutong headquarters, at the<br />

launch event of the new architecture for electric commercial<br />

vehicles. Developed in-house and based on the integration<br />

of hardware and software, it’ll be the basis for the next bus<br />

models, with which Yutong aims to grow in Europe<br />

While not among the most wellknown<br />

Chinese cities, for<br />

anyone dealing with public<br />

transport and commercial<br />

vehicles the name Zhengzhou should ring<br />

a bell. The capital of Henan (13 million inhabitants),<br />

in central China, in addition to<br />

arising in the area where the culture of the<br />

Shaolin monks - known for their ability in<br />

the ancient practice of kung-fu - has proliferated,<br />

is the center of the Yutong universe.<br />

Founded in 1963, the bus manufacturer<br />

has gone through decades of rapid growth<br />

to become the world’s leading bus and coach<br />

manufacturer in terms of sales volume.<br />

Zhengzhou houses the Yutong headquarters,<br />

the main bus, truck and construction<br />

machinery manufacturing plants, the elec-<br />

The opportunity to visit<br />

Yutong facilities was<br />

the launch, in June<br />

<strong>2023</strong>, of its new electric<br />

architecture. Named<br />

YEA (Yutong Electric<br />

Architecture), it will<br />

characterize the new<br />

commercial vehicles of<br />

the Asian brand.<br />

tric vehicle manufacturing plants, as well<br />

as the ecosystem created for the production<br />

and supply of key components for electric<br />

vehicles. Just like the brand new factory<br />

created for the production of battery packs,<br />

which we were lucky enough to visit and<br />

further describe in the box.<br />

The launch of YEA<br />

The opportunity to visit Yutong facilities<br />

was the global launch of its new electric<br />

architecture. Named YEA (Yutong Electric<br />

Architecture), it will characterize the<br />

new commercial vehicles of the Asian<br />

brand and is based on the availability of<br />

powertrain key components with further<br />

increased efficiency and even higher levels<br />

of safety. Let’s talk about the batteries:<br />

a new technology allows for more<br />

compact, efficient and safe battery packs,<br />

that undergo tests that show greater resistance<br />

to fire, but also to water. The<br />

electrified axle reduces weight by about<br />

half compared to the previous generation,<br />

with a benefit on energy consumption that<br />

AUTONOMOUS DRIVING IS HERE<br />

It is no exaggeration to say that autonomous driving, in<br />

the Yutong company, is much more than a promise. If,<br />

in fact, level 4 systems are being tested in the dedicated<br />

areas within the Zhengzhou plant, buses equipped<br />

with level 3 technologies are operational in the city. In<br />

the financial district<br />

there is a line that requires<br />

very little from<br />

the safety operator<br />

who by law must be in<br />

the driver’s seat. The<br />

vehicles run along a<br />

dedicated route at a<br />

maximum speed of 29<br />

kilometers per hour.<br />

The bus can move independently<br />

along almost the entire route: at the moment,<br />

the only intervention entrusted to operators is at<br />

an intersection because the traffic light that manages it<br />

is not yet connected to the on-board system. In Yutong,<br />

they believe a lot in this technology, which is applicable,<br />

in any case, given certain conditions.<br />

40<br />

41


IN THE SPOTLIGHT<br />

Yutong has quantified as 15 percent.<br />

Yutong is thus preparing to meet the need<br />

for zero-emission transport that many<br />

countries in the world are expressing or<br />

will express very soon, as well as to consolidate<br />

its presence in certain areas (Yutong<br />

is currently present in 40 countries). Such<br />

as Latin America, which is said to be the<br />

region with the most significant growth of<br />

zero-emission buses in the coming years;<br />

but also the Middle East, where the delivery<br />

of 880 buses, most of them electric,<br />

to Qatar on the occasion of the football<br />

World Cup in 2022 caused clamor; or even<br />

the Russian-speaking area, which is geographically<br />

close and grappling with an<br />

energy transition that is strongly influenced<br />

by the geopolitical issues we all know.<br />

With the ambition, moreover, to increase<br />

the company’s presence in the European<br />

market in the coming years.<br />

The role of Chinese e-bus market<br />

However, speaking of zero-emission public<br />

transport, the reference market is China –<br />

and, according to analysts, it will continue<br />

to be so in the coming years. The Chinese<br />

market is worth roughly half of the entire<br />

fleet circulating in the world. The Dragon’s<br />

centrality concerns the entire automotive<br />

sector, from cars to vans and trucks, and<br />

it’s the result of a carefully prepared plan<br />

launched in the 1990s, when electric mobility<br />

seemed to be far away in the rest of<br />

the world. Currently, China is the market<br />

where the most electric vehicles are manufactured,<br />

sold and registered, and a glance<br />

at the streets of the main cities is enough to<br />

notice the penetration of electric vehicles,<br />

which in some areas reaches 30 percent<br />

of the total number of vehicles circulating<br />

among cars. In local public transport,<br />

the government has ridden the wave and<br />

carried out a renewal of the fleet that we<br />

could define as ‘mass’, to the point that<br />

the penetration rate of the so-called ‘new<br />

energy buses’ (zero emission buses) has<br />

reached 52.4 percent of total vehicles in<br />

2022, which becomes 98.8 percent if we<br />

consider urban buses. In the case of Yutong,<br />

an important part of production is<br />

now dedicated to zero-emission buses,<br />

and a new production plant is currently<br />

under construction in Zhengzhou, new<br />

buildings and spaces dedicated to tests<br />

on vehicles and key components of the<br />

electrified powertrain.<br />

Yes, because for Yutong, at the moment,<br />

zero emissions basically means electric:<br />

a thousand buses and trucks equipped<br />

In China the penetration<br />

rate of zero emission<br />

buses has reached 52.4<br />

percent of total vehicles<br />

in 2022, which becomes<br />

98.8 percent if we consider<br />

urban buses. In<br />

the case of Yutong, an<br />

important part of production<br />

is now dedicated<br />

to zero-emission buses,<br />

and a new production<br />

plant is currently under<br />

construction.<br />

with fuel cells are at work in certain areas<br />

and almost the entire line-up is ready<br />

for the addition of fuel cells, but – says<br />

the group’s top management with realism<br />

– there are important issues to be addressed,<br />

such as hydrogen cost, which heavily<br />

affects the overall operating cost of the<br />

vehicles, and the still limited availability<br />

of the so-called green hydrogen, the only<br />

one coming from renewables. It is well<br />

known that hydrogen represents a great<br />

hope as regards long distances, a sector in<br />

which Yutong is present and the company<br />

is “working closely with energy providers<br />

to create the charging infrastructure in<br />

China: projects which have made it possible<br />

to increase by far the number of electric<br />

coaches in the country, so far”. Again,<br />

according to Yutong top managers, the<br />

charging infrastructure issue will also be<br />

addressed in Europe “within the next three<br />

years”. Fabrizio Dalle Nogare<br />

EUROPE BRUSSELS<br />

7-12 OCT <strong>2023</strong><br />

WWW.<strong>BUS</strong>WORLDEUROPE.ORG<br />

THE OTHER<br />

<strong>BUS</strong>WORLD<br />

EXHIBITIONS<br />

ALL ABOUT <strong>BUS</strong>, COACH AND PEOPLE<br />

CENTRAL ASIA ASTANA | 18-20 MAY <strong>2023</strong><br />

SOUTHEAST ASIA JAKARTA | 15-17 MAY 2024<br />

TÜRKIYE ISTANBUL | 29-31 MAY 2024<br />

42


IN THE SPOTLIGHT<br />

IVECO <strong>BUS</strong> LAUNCHES (AT LEAST) 3 NEW E-<strong>BUS</strong> MODELS IN <strong>2023</strong><br />

FAMILY GROWS<br />

Iveco Bus e-mobility offer gets larger. The Crossway<br />

Elec LE launched at UITP Summit will not remain<br />

the only news this year: the Streetway is coming in<br />

battery-electric version, too. The eDaily Line is ready<br />

The Iveco Bus electric offer is ready<br />

to - at least - quadruple. The Crossway<br />

Low Entry Elec launched at<br />

the UITP Summit is not the only<br />

novelty: the Streetway also arrives in a<br />

battery-powered version. The eDaily Line is<br />

ready for the market. Last but not least, the<br />

E-Way reaches the second generation. The<br />

battery-electric Crossway presented at the<br />

UITP Summit is just the icing on the cake of<br />

a range update that will quadruple the electric<br />

offer of Iveco Bus. Yes: the segment now<br />

represented only by the E-Way (the result of<br />

a project started by Heuliez) will soon be<br />

‘populated’ by three other battery-powered<br />

models. The aforementioned Crossway LE<br />

Elec will indeed enter the Iveco Bus catalog<br />

together with an electric version of the Streetway<br />

and the eDaily Line in the minibus<br />

version (the freight version was presented in<br />

Hanover last year). A trio of product launches<br />

that draws the profile of an all-round<br />

effort for the ‘transition’ of the portfolio to<br />

zero emissions. Euro VII remains unknown:<br />

Daimler Buses and MAN have declared that<br />

they do not envisage steps beyond Euro VI<br />

for the urban range. Other manufacturers,<br />

although holders of smaller market shares,<br />

have already taken the path of electric only:<br />

VDL and Van Hool, for example. No specific<br />

declarations have been made by Iveco<br />

Bus so far.<br />

Four novelties for <strong>2023</strong><br />

In summary: <strong>2023</strong> for Iveco Bus foresees<br />

two absolute new products, a highly anticipated<br />

launch, a range update (see box for<br />

the latter) which involves significant improvements.<br />

And there is more. The company<br />

also announced further investments in electromobility<br />

with the creation of the Energy<br />

mobility solutions team.<br />

The Crossway LE Electric was undoubtedly<br />

the highlight of Iveco Bus’ participation<br />

in the UITP Summit (and among the main<br />

premieres of the entire fair). This is the first<br />

Class II presented in a battery-electric version<br />

at European level (as well as the segment<br />

leader). The structure is derived from<br />

the Crossway Natural Power, with an architecture<br />

designed to house the cylinders on<br />

the roof that is now ‘recycled’ to house a<br />

part of the battery modules (the rest of the<br />

batteries are at the rear). There are currently<br />

two versions in the catalog: 12 and 13<br />

meters, with the possibility of homologation<br />

also in Class I. There is room for a maximum<br />

of 44 seats on the 12-meter, 48 on the<br />

13-meter. The propulsive thrust guaranteed<br />

by the Siemens central electric motor (Accelera<br />

by Cummins) guarantees 330 kW<br />

of peak power and 2,200 Nm of maximum<br />

torque. The motor is powered by battery<br />

packs made in Turin by FPT Industrial as<br />

part of a joint venture with the American<br />

company Microvast. The storage capacity<br />

can range between 346 kWh and 485 for the<br />

urban version, between 416 and 485 for the<br />

intercity. Incidentally: the FPT modules offer,<br />

according to the technical data sheet, 69<br />

kWh in 383 kg. A quick calculation allows<br />

us to quantify the energy density in 180 Wh/<br />

kg. A figure that would position the model<br />

at the top of the category. By way of com-<br />

The segment now represented<br />

only by the E-Way (the<br />

result of a project started<br />

by Heuliez) will soon be<br />

‘populated’ by three other<br />

battery-powered models.<br />

The aforementioned Crossway<br />

LE Elec will indeed<br />

enter the Iveco Bus catalog<br />

together with an electric<br />

version of the Streetway<br />

and the eDaily Line in the<br />

minibus version (the freight<br />

version was presented in<br />

Hanover last year).<br />

The Crossway LE Elec is<br />

the first Class II presented<br />

in a battery-electric version<br />

at European level (as well<br />

as the segment leader).<br />

44<br />

45


IN THE SPOTLIGHT<br />

Euro VII remains unknown:<br />

Daimler Buses and MAN<br />

have stated that they do<br />

not envisage steps beyond<br />

Euro VI for the urban range.<br />

No declarations have been<br />

made by Iveco Bus so far.<br />

46<br />

THE E-WAY REVAMPED<br />

A substantial range update is added<br />

to the three <strong>2023</strong> novelties. The E-Way<br />

has entered the ‘operating room’, and<br />

has come out largely revised in the<br />

‘internal organs’. The main novelty is<br />

the change of battery supplier: FPT<br />

Industrial modules arrive (the same<br />

ones mounted on the Crossway LE<br />

Elec and the eDaily). The 12-meter<br />

will be delivered already this year with<br />

the new storage systems, the 18-meter<br />

will follow in the second half of<br />

2024. They will start from a standard<br />

capacity of 346 kWh for the 9.5-metre<br />

to reach 624 on the articulated model,<br />

with a wide range of intermediate<br />

choices. On the 12-meter model, you<br />

can choose between five, six or seven<br />

packs (346, 416 or 485 kWh). The last<br />

two options are in common with the<br />

articulated model. Motor? After the<br />

collaboration with BAE Systems, Siemens<br />

(now Cummins group) remains<br />

sole supplier. The CO2 heat pump will<br />

also be available soon.<br />

parison, the third generation NMC modules<br />

launched on the eCitaro this year have an<br />

energy density of 160 Wh/kg.<br />

It will also be available in a version set up<br />

for quick charging via pantograph.<br />

Production will take place at Vysoke Myto<br />

in the Czech Republic. This clarification is<br />

made necessary by the fact that the manufacturer<br />

has long since begun to move some<br />

Crossway production quotas to the Turkish<br />

plant of Otokar, in Sakarya, where Iveco<br />

Bus aspires to manufacture 500 buses a year.<br />

A surprise: Streetway Elec<br />

However, the launch of the electric Crossway<br />

was foretold. On the contrary, the<br />

presentation of the Streetway Elec, held at<br />

the end of May in Paris, was completely surprising.<br />

A product that marks the doubling<br />

of the manufacturer’s offer in the urban segment.<br />

Presented in 2022, the Streetway is<br />

the result of the partnership established by<br />

Iveco Bus with the Turkish brand Otokar,<br />

signed at the beginning of 2020. «Two sizes<br />

and two traction systems. The 12- and<br />

18.75-meter are available in diesel and<br />

CNG versions», these were the coordinates<br />

of the range as it was presented at the time<br />

of launch. When it was stated: «The hybrid<br />

and highly customizable versions will remain<br />

with the Urbanway, which will remain<br />

on sale throughout Europe». Plans have<br />

since changed. Welcomed as the ‘low cost’<br />

city bus (among the outlet markets, in addition<br />

to central, eastern and southern Europe,<br />

there are Asia, the Middle East, Africa), the<br />

Streetway is undoubtedly a vehicle that has<br />

‘value for money’ as its key feature, being<br />

understood that the chassis is the same as<br />

the Urbanway.<br />

And here, a little over a year and a half later,<br />

the Streetway Elec materialized in Paris. It<br />

shares the type of traction and battery packs<br />

with the E-Way (346, 416 or 485 kWh) and<br />

the driveline with the Kent C by Otokar. Indeed,<br />

the new e-bus model is powered by<br />

the VEDS (Voith Electrical Drive System),<br />

the propulsion system developed by Voith.<br />

It is designed for depot charging via the<br />

Combo 2 CSS connector. There is room for<br />

more than 90 passengers on board.<br />

Waiting for the fuel cell...<br />

The long-awaited eDaily in the minibus<br />

version, capable of accommodating up to<br />

22 passengers and naturally also available<br />

in chassis format, completes the picture of<br />

the <strong>2023</strong> new products from Iveco Bus. It<br />

joins the freight counterpart launched last<br />

year in the group’s catalog. The eDaily Line<br />

(this was the version presented in Paris:<br />

other variants will arrive in 2024, including<br />

the Access) can already be ordered and will<br />

be delivered from 2024. Positioned at the<br />

rear, the electric motor delivers 140 kW and<br />

400 Nm. To complete the traction chain<br />

there are three FPT Industrial battery packs<br />

of 37 kWh each, integrated into the frame.<br />

Total: 111 kilowatt hours per 270 kg.<br />

In short, three new standard bearers for an<br />

e-mobility offer that will be fully operational<br />

by 2024. The market share achieved by<br />

Iveco Bus in the European electric bus market<br />

in 2022 was 8.4 percent. 347 vehicles<br />

delivered (+26 percent compared to 2021).<br />

In the first half of <strong>2023</strong>, the manufacturer<br />

stopped at 5 percent (131 e-buses registered<br />

- see pag. 24-25).<br />

There is room to grow. Now, only the fuel<br />

cell is missing. But there may not be much<br />

to wait for...


COMPARISON<br />

E<strong>BUS</strong> TEST <strong>2023</strong>. 7 PLAYERS HEAD TO HEAD<br />

E-<strong>BUS</strong> WAVE<br />

7 electric 12-meter buses: a couple<br />

of best sellers and lots of new<br />

vehicles. The Ebus Test <strong>2023</strong> called<br />

together Ebusco (the 3.0, finally),<br />

Hess, Ikarus, Iveco Bus, Mercedes<br />

(with a new generation of batteries),<br />

Otokar, Quantron<br />

A<br />

nice gathering of electric models.<br />

It was not particularly<br />

exhaustive if we consider representativeness<br />

in terms of<br />

market shares (eCitaro and E-Way together<br />

cover just under 20 percent of the<br />

European electric bus market in 2022 -<br />

and less than 10 in H1 <strong>2023</strong>... - the shares<br />

of the others are zero or residual) but<br />

full of new vehicles. An excellent oppor-<br />

From left to right<br />

in the big picture:<br />

Quantron Cizaris<br />

12 Ev, Ikarus<br />

120e, Ebusco 3.0,<br />

Hess lighTram<br />

12m, Mercedes<br />

eCitaro, Iveco<br />

Bus E-Way.<br />

Also present<br />

at the test, and<br />

portrayed in the<br />

overlaying photo,<br />

was the Otokar<br />

e-Kent C. Here<br />

on the left, two<br />

moments of the<br />

test drive.<br />

48<br />

49


COMPARISON<br />

tunity to see recently launched models<br />

(e.g. Ebusco 3.0, which was offered to<br />

the press outside a trade fair pavilion for<br />

the first time) or models waiting for their<br />

first significant orders (this is the case of<br />

Otokar and Quantron). Hess and Ikarus<br />

complete the list. These two manufacturers<br />

have an eminently local penetration:<br />

Swiss for the first, Eastern European<br />

(with an eye on central Europe) for the<br />

second.<br />

In mid-April, we once again flew to Bonn,<br />

Germany, where the Omnibusspiegel<br />

magazine has been organizing the Ebus<br />

Test for years. A journalistic initiative<br />

that aims to bring together a large representation<br />

of electric buses available on<br />

the market, committing them to a week<br />

of tests and assessments.<br />

The vehicles are subjected to rigorous<br />

technical analyzes and assessments of<br />

their behaviour, both in static conditions<br />

at the depot and in service simulations<br />

on a specially created street circuit. This<br />

initiative is made possible thanks to the<br />

support of Bonn SWB’s municipal public<br />

transport company, which makes<br />

the depot (and the charging infrastructures)<br />

available.<br />

Had Solaris and VDL also been present,<br />

as they often participated in past editions,<br />

we would have had in front of us<br />

the representatives of almost 40 percent<br />

of European electric bus registrations<br />

2022. The e-bus market is extremely<br />

fragmented and difficult to embrace<br />

from an overall perspective. A simple<br />

comparison: looking at the overall European<br />

bus&coach market over 8 tonnes,<br />

five manufacturers account for 70 percent<br />

of all registered vehicles. To reach<br />

the same percentage in the e-bus arena,<br />

eight manufacturers are needed.<br />

SPEC BY SPEC...<br />

Ebusco 3.0 12 LF Hess LighTram 12m Ikarus 120e Iveco Bus E-Way Mercedes eCitaro Otokar e-Kent C Quantron Cizaris 12 Ev<br />

Length mm 12,000 12,046 12,000 12,060 12,135 12,000 12,180<br />

Width mm 2,550 2,550 2,550 2,550 2,550 2,540 2,550<br />

Height mm 3,190 3,300 3,270 3,350 3,405 3,220 3,450<br />

Front overhang mm 2,805 2,791 2,700 2,715 2,805 2,700 2,730<br />

Rear overhang mm 3,285 3,410 3,480 3,225 3,430 3,400 3,450<br />

Wheelbase mm 5,900 5,845 5,820 6,120 5,900 5,900 5,900<br />

Entrance height mm 340 327 340 320 / 330 320 340 340<br />

Doors width mm 1,200/1,200/1,200 820/1,200/1,200 1,200 1,250 1,380 1,310 1,200<br />

Doors opening Electric Electric Pneumatic Electric Electric Pneumatic Pneumatic<br />

Floor - ground distance mm 340 360 340 340 - 288 -<br />

Internal height mm 2,350 2,000 2,470 2,313 2,358 2,450<br />

Seats n. 33 27 33 + 2 34 31+3 25 29<br />

Standing passengers n. 57 62 52 30 50 38 56<br />

Passenger capacity n. 90 89 85 64 81 63+1 85<br />

Passengers seats’ model Kiel Ideo Ster New City Ster Kiel Ligero Daimler City Star Eco Kiel Ideo Kiel Citos<br />

Driver seat’s model ISRI 6860/885 NTS2 ISRI 6860/875 NTS Slim Pilot ISRI Nts2 Grammer Msg 90.6 Grammar Msg 90.6 ISRI NTS<br />

Empty weight kg 10,460 13,160 13,040 14,780 13,890 14,200 13,110<br />

GVW kg 16,330 19,500 18,600 19,500 19,500 18,000 19,000<br />

HVAC<br />

Air conditioning Thermoking Thermo King Valeo Eberspächer EvoThermatik Plus Valeo Revo Valeo Revo<br />

Athenia MKII Athenia E960H/E700H Sütrak with heat pump<br />

Cooling / heating power kW 38/47 16/11 30/20 28/- 27/60 29/19 30/20<br />

Heat pump Yes Yes Yes No Yes Yes (17 kW)<br />

Refrigerant R 407C R 407C R 407C R 134A CO2 R 407C R 407C<br />

Auxiliary heating Valeo Thermo Plus DC300 No Yes Valeo Thermo H No No No<br />

Auxiliary heating fuel Diesel - Diesel Diesel / HVO - Electric -<br />

Powertrain<br />

Brand model ZF AxTrax - CRRC TZ400XS021 Siemens ELFA II ZF AxTrax Voith Electrical Drive System (VEDS) Dana TM4<br />

Type 2 x asynchronous Synchronous permanent Synchronous permanent Permanent magneti 2 x asynchronous Synchronous permanent Synchronous permanent<br />

3-phase magnet magnet 3-phase magnet magnet – 6-phase<br />

Layout At wheel hubs Central Central Central At wheel hubs Central Central<br />

Output continuous kW 2 x 60 170 165 116 2 x 60 310 145<br />

Output peak kW 2 x 125 230 240 160 2 x 125 410 245<br />

Torque continuous Nm 2 x 357 1,650 955 739 2 x 357 2100 1.055<br />

Torque peak Nm 2 x 485 3,000 3,200 2,500 2 x 485 3100 3.329<br />

Batteries<br />

Supplier - - CATL Forsee Power Akasol (Borgwarner) Webasto CATL<br />

Formula LFP NMC LFP NMC NMC NMC NMC<br />

Modules - 6 x 67 kWh 10 11 5 10 -<br />

Cooling No , Liquid Air No Liquid Liquid Air<br />

Placement Floor Roof 4 rear – 6 roof 2 rear – 9 roof 2 rear – 3 roof - Roof<br />

Capacity kWh > 250 402 315 462 490 350 422,9<br />

Usable energy kWh > 225 280 296 451 - 280 379,8<br />

Charging power kW 150 150 120 150 150 150 150<br />

Chassis<br />

Front axle ZF RL 82 EC ZF RL 82 EC ZF RL 82 A Iveco RI-75 ZF RL 82 EC ZF RL 82 EC Dana GK BFA 81R<br />

Type Independent Independent Portal, rigid Independent Independent Independent Rigid<br />

Max capacity kg 8.165 5.960 7,100 7,500 8,000 6,500 7,500<br />

Stabilized No Yes Yes Yes Yes Yes Yes<br />

Tyres 275/70 R 22,5 275/70 R 22,5 275/70 R 22.5 Michelin Intercity 275/70 R 22.5 275/70 R 22.5 Continental Urban HA M+S 275/70 R 22.5 275/70 R 22,5<br />

Turning angle int. / est. ° 56/44 52/41,2 55 53,5 53/46 56/46 55/40<br />

Rear axle Zf AxTrax ZF AV 133 - ZF AV 133 ZF AxTrax - -<br />

Type Electric portal axle Portal Portal, rigid Portal Electric portal axle Portal Portal, rigid<br />

Max capacity kg 8.165 7,240 11.500 13.000 11.500 11,500 11.500<br />

Tyres 275/70 R 22,5 (no twin tyres) 275/70 R 22.5 275/70 R 22.5 Michelin Intercity 275/70 R 22.5 275/70 R 22,5 Continental Urban HA M+S 275/70 R 22.5 275/70 R 22,5<br />

Stabilized No Yes No Yes Yes - Yes<br />

50 51


COMPARISON<br />

MERCEDES ECITARO<br />

ALWAYS UP TO DATE<br />

The eCitaro took<br />

part in the test in<br />

its new version with<br />

third generation<br />

NMC batteries. 490<br />

kWh are available,<br />

for a mileage of 220<br />

kilometers in the<br />

worst case scenario<br />

The new battery<br />

modules NMC 3,<br />

by Akasol (now<br />

Borgwarner)<br />

have allowed<br />

the group to<br />

put aside the<br />

solid-state<br />

accumulators<br />

supplied by<br />

the French<br />

group Bollorè.<br />

Although still<br />

on offer, the<br />

demand for<br />

LMP modules,<br />

Daimler Buses<br />

said, has almost<br />

disappeared.<br />

As known, the structure of the eCitaro is<br />

derived from the internal combustion engine<br />

Citaro. For example, the curved windscreen<br />

is the same as on the Citaro Ü. The<br />

production line is in Mannheim, which has<br />

been indicated by the group as a hub to be<br />

increasingly devoted to e-mobility: starting<br />

from 2024, only electric buses will be<br />

built there.<br />

The bus offered for testing in Bonn features<br />

five battery packs for a total capacity<br />

of 490 kWh. They are divided into three<br />

packs on the roof and two in the rear part<br />

of the bus (a choice which has not yet allowed<br />

Daimler Buses to clear out the engine<br />

tower, which remains to ‘close’ the five-seater),<br />

each with a capacity of 98 kWh (for<br />

598 kilos of weight).<br />

High standards in the cabin<br />

The Ebus Test was taken by a two-door<br />

eCitaro. The doors are both with double<br />

leaf, electric drive and inward movement.<br />

On board there is room for 81 passengers,<br />

31 of whom are seated on City Star Eco<br />

seats developed in-house by the group.<br />

The seats and seatbacks are covered with<br />

fabric. To add a dash of color to the passenger<br />

compartment, there are red handrails<br />

surmounted by blue luminous bands. The<br />

corridor floor is in wood-look PVC. High<br />

quality standards for the interiors, as per<br />

Mercedes tradition. The empty weight is<br />

not the lightest, which has repercussions<br />

on a passenger capacity that is stably 15<br />

percent less than the diesel Citaro. The<br />

new camera system is mounted on the bus,<br />

offering a 360-degree view, to the full benefit<br />

of visibility when maneuvering.<br />

Opening this comparison with<br />

the Mercedes eCitaro implies<br />

a subversion of the democratic<br />

nature of the alphabetical order,<br />

true. However, this choice is justified<br />

by one fact: the Ebus Test in Bonn was a<br />

true road premiere for the vehicle equipped<br />

with the new NMC 3 battery packs.<br />

We had the opportunity to test again the e-<br />

bus on the streets of the Berlin suburbs in<br />

early summer.<br />

The new battery modules have allowed the<br />

group to put aside the solid-state accumulators<br />

supplied by the French group Bollorè.<br />

Although still on offer, the demand<br />

for LMP modules, Daimler Buses said,<br />

has almost disappeared. And it is legitimate<br />

to assume that considerations related<br />

to safety measures have also played their<br />

part, considering the news stories involving<br />

Bluebus vehicles in recent years (the<br />

150 electric buses in Paris have been out of<br />

service for months after the double fire in<br />

spring 2022).<br />

52<br />

53


COMPARISON<br />

MOBILEcharge<br />

The energy<br />

demand of the<br />

HVAC system<br />

is reduced by<br />

40 percent<br />

compared to the<br />

thermal Citaro.<br />

Heating is the<br />

prerogative of<br />

a heat pump,<br />

without the use<br />

of fuel-powered<br />

‘Webasto’. The<br />

EvoThermatik<br />

Plus CO2 system<br />

provides 27 kW<br />

in cooling and<br />

even 60 kW<br />

in heating.<br />

Intelligent charging of e-buses<br />

There is a tandem of active driving assistance<br />

systems, which allows Daimer Buses<br />

to clearly outperform its competitors in<br />

terms of safety: here are Preventive Brake<br />

Assist and Sideguard Assist.<br />

Since the launch of their electric bus model,<br />

the company has been focusing on the<br />

issue of air conditioning system energy efficiency.<br />

What about the result? According<br />

to the manufacturer, the energy demand of<br />

the HVAC system is reduced by 40 percent<br />

compared to the thermal engine Citaro.<br />

Heating is the prerogative of a heat pump,<br />

without the use of fuel-powered ‘Webasto’.<br />

For air conditioning, the EvoThermatik Plus<br />

CO2 system comes into play. It provides 27<br />

kW in cooling and even 60 kW in heating.<br />

The driving station is high standard (the<br />

seat is a Grammer MSG 90.6) and the<br />

controls layout in the cockpit is identical<br />

to that of the diesel Citaro, with the exception<br />

of the so-called digital ‘powermeter’<br />

instead of the rev counter. Never change a<br />

winning team…<br />

CarMedialab GmbH | Building 5112 | Werner-von-Siemens-Straße 2-6 | 76646 Bruchsal | Germany<br />

Phone: +49 7251-7240 0 | info@carmedialab.com | www.carmedialab.com<br />

54<br />

Scan me to find out more


COMPARISON<br />

E<strong>BUS</strong>CO 3.0<br />

WINNING CARD<br />

It has been<br />

awarded lots<br />

of orders, but<br />

deliveries have<br />

been lacking.<br />

Innovative<br />

project, but<br />

some drawbacks<br />

remain<br />

Much announced, much awaited,<br />

much analyzed (on paper).<br />

For the first time, in Bonn, we<br />

had the opportunity to test in<br />

real conditions the Ebusco 3.0, the third generation<br />

of buses signed by the Dutch manufacturer.<br />

A range which, in addition to the<br />

12-meter low floor explored in these pages,<br />

also includes the LE version and the 18-meter<br />

articulated launched between the end of<br />

2022 and the beginning of <strong>2023</strong>.<br />

Volumes to come<br />

In recent years, Ebusco has had the merit<br />

of winning important tenders, including a<br />

framework agreement for 260 vehicles for<br />

The AxTrax<br />

was modified<br />

by Ebusco, in<br />

collaboration<br />

with ZF, to make<br />

it wider, in order<br />

to allow the<br />

batteries to be<br />

housed on the<br />

floor. This is the<br />

major novelty<br />

of this model,<br />

in addition to<br />

the already<br />

mentioned use<br />

of ultra-light<br />

materials.<br />

Deutsche Bahn and several orders in northern<br />

European countries.<br />

More than modest registration volumes<br />

counteract such exciting data in terms of orders.<br />

Ebusco said they closed 2022 with 565<br />

buses on their order portfolio (excluding options).<br />

Last year the manufacturer delivered<br />

78 buses and recorded EBITDA losses for<br />

35 million euros. As usual, the management<br />

statements are high-sounding: «Our goal is<br />

to manufacture 3,000 buses within the next<br />

five years». We will see. The first units out<br />

of series production are headed to Transdev<br />

Netherlands, it was announced in June.<br />

Let’s see the vehicle, which is characterized<br />

by a design aimed at reducing the empty<br />

weight as much as possible.<br />

Batteries and driveline<br />

Actually, its less than 10.5 tons make it clearly<br />

lighter than the other contenders in the<br />

Bonn test (and, in general, sets a record in<br />

the electric bus sector), even considering that<br />

this is also achieved thanks to the installation<br />

of modest-size LFP batteries (250 kWh<br />

compared to the maximum allowed of 350<br />

kWh). This reduction of weight was obtained<br />

by using technologies from the aeronautical<br />

and aerospace industries, as well as with the<br />

extensive use of ultra-lightweight composite<br />

materials. The Ebusco 3.0, 12,000 millimeters<br />

long and with a standard 5,900 millime-<br />

ter wheelbase, is equipped with a ZF electrified<br />

axle with three-phase asynchronous<br />

hub motors. It is the first time in the manufacturer’s<br />

history: the previous models had<br />

a Chinese-made central motor. The AxTrax<br />

was modified by Ebusco,<br />

in collaboration with ZF,<br />

to make it wider, in order<br />

to allow the batteries to be<br />

housed on the floor. This<br />

is the major novelty of<br />

this model, in addition to<br />

the already mentioned use<br />

of ultra-light materials. A<br />

premier at European level,<br />

followed by VDL with the<br />

new Citea ‘family’. The<br />

two axles are unchanged<br />

compared to the previous<br />

ranges: ZF RL82EC at the front and ZF AV<br />

133 at the rear.<br />

Air conditioning. Here the Thermo King<br />

Athenia MKII system with heat pump takes<br />

center stage. It is capable of 38 kW in cooling<br />

and 47 in heating. A diesel-powered Valeo<br />

Thermo Plus DC300 supplementary heating<br />

system is available to safeguard autonomy<br />

on days of harsh weather.<br />

Interiors. You enter on board by passing<br />

through three Ventura<br />

electrically operated double<br />

doors with an external<br />

sliding mechanism. The<br />

visual impact is very pleasant:<br />

the surface is almost<br />

entirely glazed, thus reducing<br />

the visual obstruction<br />

of plastic profiles. A model<br />

that fits well with the Ebusco<br />

3.0’s design. All in all,<br />

the interiors are pleasant in<br />

their essentiality. There is<br />

a rich supply of handrails,<br />

excellent ease of cleaning under the cantilever-mounted<br />

seats. The 33 seats are Kiel Ideo<br />

models, and the passenger capacity is 90 people.<br />

The above-mentioned small tare does<br />

not translate into a greater number of seats<br />

for one simple reason: the design philosophy<br />

of the Ebusco 3.0 envisages the use of nontwin<br />

wheels at the rear. This choice drastically<br />

cuts the permitted load capacity (although<br />

having undeniable advantages in terms of<br />

costs), as can be read in the table. Where the<br />

previous 2.2 range showed clear constructive<br />

limits, with interior finishes that could be<br />

greatly improved, strong creaking from the<br />

doors and internal noise dictated by inaccurate<br />

insulation of the driveline, most expected<br />

a leap in quality with the 3.0 range. The innovative<br />

scope of the project is undeniable.<br />

However, the internal livability still suffers<br />

from the defects found on the previous range.<br />

56<br />

57


COMPARISON<br />

HESS LIGHTRAM 12M<br />

SWISS GUARD<br />

Hess also<br />

has 10- and<br />

12-meter buses<br />

in its catalog.<br />

Excellent<br />

comfort and<br />

capacity, interior<br />

livability can be<br />

improved<br />

There are 27<br />

seats, in addition<br />

to further 62<br />

standing places,<br />

for a total<br />

capacity of 89<br />

passengers:<br />

basically the<br />

‘best in class’<br />

as far as electric<br />

12-meter buses<br />

are concerned.<br />

A result all the<br />

more remarkable<br />

if one considers<br />

a 402 kWh<br />

battery supply,<br />

with modules on<br />

the roof.<br />

sible to opt for two further capacity<br />

variations: 312 and 468 kWh. The bus<br />

tested in Bonn has three electrically powered<br />

doors, the front one with a single<br />

leaf and the other two with double<br />

leaves. There are 27 seats (five-seater<br />

is not included), in addition to further<br />

62 standing places, for a total capacity<br />

of 89 passengers: basically the ‘best in<br />

class’ as far as electric 12-meter buses<br />

are concerned. A result all the more remarkable<br />

if one considers a 402 kWh<br />

battery supply, with modules entirely<br />

distributed on the roof. Interiors. The<br />

height is two meters, which is particularly<br />

low. The seat supports, designed<br />

by Ster (New city model), are very voluminous.<br />

This does not help one’s perception<br />

of space in the passenger compartment.<br />

As already mentioned above,<br />

there is no five-seater on the back, the<br />

third door overlooks a space dedicated<br />

to standing passengers.<br />

On the driving seat<br />

The air conditioning system is signed<br />

by Thermo King and releases 16 kW in<br />

cooling, while the heat pump guarantees<br />

11 kW.<br />

The driver’s seat is ISRI 6860/875 NTS<br />

Slim. It fits into a work area delimited<br />

by an extremely compact cockpit,<br />

equipped on the right with only kneeling,<br />

door opening and traction controls.<br />

The majority of controls are on<br />

the left, including the air-conditioning<br />

control unit. The aesthetic could be improved.<br />

The axles are both ZF: RL82EC<br />

at the front and AV133 at the rear.<br />

The Hess brand is evocative of<br />

multi-body, strictly electric<br />

trolleybus vehicles. An image<br />

that does not match reality.<br />

Indeed, the lightTram range also includes<br />

10- and 12-meter vehicles. The latter<br />

took part in the Bonn contest, where<br />

it was one of the novelties. There are<br />

two variations of the Swiss 12-meter:<br />

‘plug’ and ‘opp’, where the reference to<br />

the charging method does not need to<br />

be explained.<br />

13 tons empty<br />

The empty weight is within the norm,<br />

just over 13 tons in the model offered<br />

at the test (with 402 kWh of battery<br />

capacity). Traction is provided by the<br />

permanent magnet synchronous motor<br />

capable of 230 kW and 3,000 Nm peaks<br />

(provider not specified). The already<br />

mentioned 402 kWh is divided into six<br />

modules of 67 kWh each. They are all<br />

positioned on the roof. It is also pos-<br />

58<br />

59


COMPARISON<br />

IKARUS 120E<br />

CHINESE DEAL<br />

A welcome<br />

return. An<br />

historic Volvo<br />

bodybuilder,<br />

Ikarus launched<br />

an e-bus (soon<br />

to be updated)<br />

in collaboration<br />

with CRRC<br />

Today Ikarus<br />

works with<br />

a series of<br />

partners, in<br />

particular with<br />

Chinese CRRC:<br />

the bus is made<br />

in collaboration<br />

with the Asian<br />

giant, which<br />

manufactured<br />

both the<br />

chassis and the<br />

synchronous<br />

motor with<br />

permanent<br />

magnets<br />

capable of 240<br />

kW peak power.<br />

parts and high and low voltage electrical<br />

equipment, as well as 3,600 square meters<br />

for robotic welding. The engineering department<br />

is located on the same site. Onboard<br />

electrical system and software are<br />

made in Hungary.<br />

Hey, I’m back!<br />

An historic bodybuilder of the Volvo network,<br />

today Ikarus works with a series of<br />

partners, in particular with the Chinese<br />

CRRC: the Ikarus 120e is made in collaboration<br />

with the Asian giant (a partnership<br />

signed in 2018), which manufactured<br />

both the chassis and the synchronous<br />

motor with permanent magnets capable<br />

of 240 kW peak power (165 kW is the<br />

continuous supply) and 3,200 Nm of maximum<br />

torque (which has provided excellent<br />

results).<br />

The batteries are made by another Chinese<br />

giant: CATL group. The latter, in addition<br />

to being the largest manufacturer of<br />

EV car batteries in the world, has set its<br />

sights (and wallet) on Hungary with an investment<br />

of over 7.3 billion euros aimed<br />

at building a 100 GWh factory. Hungary,<br />

indeed, is establishing itself as a Europe-<br />

an hub for battery<br />

production by virtue<br />

of a flurry of Chinese<br />

investments that<br />

in recent years have<br />

reached 11 billion.<br />

To be clear, neither<br />

CATL nor BYD are<br />

isolated cases. Back<br />

to the bus, the available<br />

kWh are 315.<br />

The new range will<br />

allow for greater<br />

modularity, but on<br />

the 120e the options<br />

are just… one. The<br />

ten packs are distributed<br />

as follows:<br />

four at the rear, six<br />

on the roof. Given<br />

the manufacturer,<br />

the chemistry can<br />

only be LFP. The<br />

blind rear is very<br />

impactful, where the<br />

battery location prevents<br />

the presence<br />

of light above the five-seater. This should<br />

be reviewed. As well as the interiors: the<br />

choice of dark colors, however refined<br />

and elegant in their own way, is detrimental<br />

to the internal livability, which is already<br />

penalized by not having a window on<br />

the back. But the e-bus components are<br />

not only Chinese. The air conditioning<br />

is provided by a Valeo unit with 30 kW<br />

of cooling power and 20 kW of heating<br />

power. There is a diesel-powered supplementary<br />

heating system. The ZF RL82A<br />

rigid portal axle works at the front. At the<br />

rear there is the usual ZF AV133.<br />

Ikarus is back. The Hungarian manufacturer,<br />

with over a century of<br />

history, is returning to the European<br />

market by focusing strongly on electric<br />

technology. Currently, their portfolio<br />

includes the 120e model (tested in Bonn).<br />

This will soon be replaced by a new range,<br />

which is expected to be presented by<br />

the end of this year.<br />

The distribution of wheelbase and<br />

overhangs, 22-meter turning circle, and<br />

1,200 mm wide doors comply with practice.<br />

There is room on board for 85 passengers,<br />

33 of whom are seated on Ster seats<br />

(in addition to two folding seats). The<br />

empty weight is excellent, with 13 tons<br />

capable of outclassing much more famous<br />

models. The structure is in stainless steel<br />

and has been subjected to an anti-rust<br />

treatment (guaranteed for 16 years). Production<br />

takes place at the Székesfehérvár<br />

plant, 60 kilometers from the capital Budapest.<br />

There are 3,500 square meters<br />

dedicated to the assembly of mechanical<br />

60<br />

61


COMPARISON<br />

IVECO <strong>BUS</strong> E-WAY<br />

SMART-LOOKING<br />

Iveco Bus is<br />

preparing to<br />

update its<br />

range with<br />

FPT Industrial<br />

batteries. The<br />

E-Way stands<br />

out for internal<br />

brightness<br />

The Iveco E-Way starts <strong>2023</strong> ready<br />

for a ‘make-up’ of its ‘internal<br />

organs’. The partnership<br />

with BAE System is over (and<br />

the Siemens motor has been updated) and<br />

the battery supplier has changed: these<br />

are the two main guidelines for an important<br />

renewal of the brand’s urban electric<br />

The motor is a<br />

Siemens ELFA<br />

II permanent<br />

magnet central<br />

thruster with<br />

160 kW of<br />

maximum output.<br />

It will soon be<br />

equipped with<br />

the ELFA III<br />

manufactured<br />

by the German<br />

group, which in<br />

the meantime<br />

has become<br />

part of the giant<br />

Cummins, more<br />

precisely of the<br />

Accelera division.<br />

offer (see dedicated report).<br />

On the occasion of the German test, the<br />

Iveco Bus representative Ingo Schmid,<br />

in charge of Business Development for<br />

the urban and minibus range, showed the<br />

2022 market data: Iveco Bus (and Heuliez<br />

Bus) recorded 7,411 buses sold, for a<br />

market share of 22.6 percent on a European<br />

level. Data show a slight increase (+0.3<br />

percent) compared to the previous year.<br />

With these figures, the company ranks<br />

second in Europe behind Daimler Buses.<br />

With regard to the e-bus market, Iveco<br />

Bus was fourth in 2022, behind Yutong,<br />

BYD - Alexander Dennis and Mercedes.<br />

347 vehicles were delivered, for a 8.4 per-<br />

cent share. Registrations, however, have<br />

been growing steadily since 2020, with<br />

a progression from 114 to 274 up to +26<br />

percent, which led to almost 350 last year.<br />

Siemens, now Cummins, on board<br />

But let’s talk about the bus. The one that<br />

took the streets of Bonn was a model belonging<br />

to the current E-Way generation.<br />

The motor is a Siemens ELFA II permanent<br />

magnet central thruster with 160<br />

kW of maximum output and 116 of continuous<br />

power. The peak torque is 2,500<br />

Nm. It will soon be equipped with the<br />

ELFA III manufactured by the German<br />

group, which in the meantime has become<br />

part of the giant Cummins, and more<br />

precisely of the Accelera division. The<br />

new family of electric motors will allow<br />

a marked increase in terms of available<br />

power: it’ll be up to 310 kW, considering<br />

230 kW of continuous power and a 3,000<br />

Nm peak torque. Further improvements<br />

will concern the inverter and DC-DC converter,<br />

which is integrated in the motor.<br />

But that is not the major novelty in store.<br />

Important updates will concern the battery<br />

supply. The collaboration with Forsee<br />

Power is running out of time, since the<br />

French-made modules (on the 12-meter<br />

tested in Bonn there are eleven battery<br />

packs distributed between roof and rear,<br />

for a total of 462 kWh) will be replaced<br />

by packs made in-house by FPT Industrial,<br />

in collaboration with Microvast, in<br />

the newly inaugurated Turin plant. The<br />

FPT battery modules will allow the storage,<br />

according to the data sheet, of 69<br />

kWh each for a weight of 383 kg. The<br />

data released by Iveco Bus suggest, with<br />

a quick calculation, an energy density of<br />

180 Wh/kg. A figure that would place these<br />

accumulators even ahead of the thirdgeneration<br />

NMC modules mounted on the<br />

eCitaro, whose energy density is slightly<br />

above 160 Wh/kg.<br />

Passenger capacity to be improved<br />

The Iveco Rl75 independent suspension<br />

axle is at the front, while at the rear there<br />

is the usual ZF portal AV133.<br />

The E-Way brought to the German test features<br />

three double doors, each 1,250 mm<br />

wide. In the passengers’ area we found 34<br />

seats (Kiel Ligero) and 30 standing places:<br />

the very limited overall capacity of<br />

64 passengers is the result of an empty<br />

weight of 14,780 kg. This is the highest<br />

figure among the seven vehicles tested,<br />

partially creditable to the use of extra large<br />

batteries (the 12-meter is available in<br />

three capacity variations: 378, 420 and<br />

462 kWh). The interiors deserve a round<br />

of applause: the luminosity allowed by the<br />

large glass surfaces, characterized by the<br />

particularly low belt, translates into extreme<br />

pleasantness. Excellent internal height<br />

and ease of cleaning. The driver’s place is<br />

also very good. It is centered on the ISRI<br />

NTS2 seat, with efficient organization of<br />

controls on the dashboard and digital light<br />

panel. Heating is provided by the Valeo<br />

Thermo H hybrid system (with the use of<br />

fuel for a ‘plus’ in heating power), while<br />

the air conditioning is by Eberspächer<br />

(for 28 kW in cooling).<br />

62<br />

63


COMPARISON<br />

OTOKAR E-KENT C<br />

AN EYE-CATCHER<br />

Otokar<br />

inaugurates<br />

the Voith<br />

powertrain<br />

and Webasto<br />

batteries. A<br />

tandem for<br />

unparalleled<br />

power<br />

Voith’s VEDS is<br />

taking its first<br />

steps in the<br />

e-bus market.<br />

Synchronous<br />

with permanent<br />

magnets<br />

and located<br />

centrally close<br />

to the rear axle,<br />

it offers high<br />

power (the<br />

410 kW peak<br />

is unequaled<br />

among its<br />

competitors...)<br />

and integrates<br />

converters and<br />

inverters.<br />

gether with the E-Way. It is not only the tare<br />

exceeding 14 tons that has an influence, but<br />

also the GVW set up at 18 tons.<br />

Ten battery modules, supplied by the German<br />

Webasto as anticipated, are divided<br />

between the roof and the left part of the rear,<br />

where the inverter is also located (the impact<br />

on the five-seater livability is relevant).<br />

In the name of modularity, the minimum is<br />

six modules (for 210 kWh), which allow<br />

the presence of as many as 108 passengers,<br />

according to data released by the manufacturer.<br />

The ‘Vehicle interface box’, the interface<br />

between the battery and the Can bus,<br />

completes the Webasto system.<br />

However, developments are on their way:<br />

by the end of <strong>2023</strong> a version with 450 kWh<br />

capacity will be on the price list.<br />

Let’s move on to the motor. Voith’s VEDS<br />

(Voith Electrical Drive System) is taking<br />

its first steps in the e-bus market. Synchronous<br />

with permanent magnets and located<br />

centrally close to the rear axle, it offers high<br />

power (the 410 kW peak is unequaled<br />

among its competitors...)<br />

and thermal stability thanks to<br />

the integration of complementary<br />

components such as converters<br />

and inverters.<br />

The axles are supplied by ZF: at<br />

the front there is the RL82 EC<br />

with independent wheels, at the<br />

rear we find the portal AV 133/80.<br />

They guarantee a capacity of<br />

8,000 and 13,000 kg respectively.<br />

The pneumatic braking system<br />

is signed by Wabco (ZF group).<br />

The air conditioning is provided<br />

by the Valeo Revo E system with<br />

heat pump and use of R407C refrigerant,<br />

for 29 kW in cooling and 19 in<br />

heating. There is also a strong convector heating<br />

system with a power of 27 kW.<br />

The bus floor is completely lowered, allowing<br />

easy access and facilitating cleaning<br />

operations. The handrails are optimally distributed<br />

to ensure passenger safety during<br />

travel. The front is inspired by Kent’s in the<br />

combustion engine version, embellished by<br />

an unprecedented arrangement of the light<br />

units and the insertion of thin LED lights in<br />

the lower part of the front.<br />

Otokar launched the 12-meter e-<br />

Kent C, its first battery-electric<br />

bus, in 2021. A bus characterized<br />

by two unprecedented technological<br />

partnerships: the vehicle features an<br />

electric powertrain supplied by Voith and<br />

a battery system made by Webasto. A combination<br />

that makes it truly unique within<br />

a market segment where the main components<br />

are in the hands of few groups.<br />

Voith and Webasto, the first time<br />

12 thousand millimeters in length, with a<br />

standard 5,900 millimeter wheelbase, the<br />

e-Kent C has two pneumatically operated<br />

doors with a clearance of 1,310 millimeters<br />

each. The internal height is good. In the<br />

passenger compartment there are 25 Kiel<br />

Ideo seats in plastic material with fabric<br />

upholstery. Adding up the 38 standing passengers,<br />

we obtain a maximum capacity of<br />

63 passengers which relegates the Otokar to<br />

the last place among the vehicles surveyed<br />

in the former capital of West Germany, to-<br />

64<br />

65


COMPARISON<br />

QUANTRON CIZARIS 12 EV<br />

INTERIORS: SPOT ON!<br />

Founded in<br />

2019, Quantron<br />

focuses on<br />

ZE buses and<br />

trucks. The<br />

Cizaris offers a<br />

pleasant stay on<br />

board in a welldesigned<br />

cabin<br />

On board we<br />

find 29 Kiel<br />

Ideo seats. The<br />

combination of<br />

colors chosen<br />

is spot on.<br />

Adding up the<br />

56 standing<br />

passengers,<br />

we obtain a<br />

maximum<br />

capacity of 85<br />

passengers<br />

allowed by the<br />

excellent empty<br />

weight of 13.1<br />

tons, against a<br />

good 422 kWh<br />

available.<br />

Haller group, the historic Iveco workshop<br />

network in the DACH area.<br />

With the exception of the battery, most of<br />

the components come from Europe. The<br />

battery is offered in a series of capacity variants<br />

included in the ‘fork’ between 242<br />

and 424 kilowatt hours.<br />

The partnership with Dana<br />

The logo is that of the giant CATL, the chemistry,<br />

ça va sans dire, is LFP. The Dana/<br />

TM4 central motor mounted on the vehicle<br />

is water-cooled. Synchronous with permanent<br />

magnets, it features a continuous and<br />

maximum power of 145 and 245 kW respectively.<br />

The steering system is by Bosch.<br />

Dana’s signature also stands out on the<br />

axles: rigid at the front, portal at the rear.<br />

The model brought to Bonn has three doors,<br />

each 1,200 mm wide. Here again, the drive<br />

is pneumatic. On board we find 29 Kiel Ideo<br />

seats, the combination of colors chosen for<br />

the bus analyzed here is spot on. Adding up<br />

the 56 standing passengers, we obtain a maximum<br />

capacity of 85 passengers allowed<br />

by the excellent empty weight of 13.1 tons,<br />

against a good 422 kWh available.<br />

Here again, the air conditioning is a prerogative<br />

of the Valeo Revo E system, which is<br />

capable of releasing 29 kW in cooling and<br />

17 in heating. A 20 kW supplementary heating<br />

system is available.<br />

The pleasant interiors have already been<br />

mentioned, with a successful use of blue<br />

and yellow and a positive feeling of spaciousness<br />

(the feeling with the materials<br />

used is slightly less confident...). The decision<br />

to equip the rear of the bus with a row<br />

of seats arranged longitudinally, turned towards<br />

the rear door, in order to create a ninety-degree<br />

angle with the five-seater - which<br />

is surmounted by a large glazed surface (the<br />

batteries are on the roof) - was unprecedented.<br />

What about the driving area? Here<br />

again, the feeling is airy. Not particularly enveloping,<br />

it is closed on the right by a screen<br />

that transmits internal and external shots for<br />

security purposes. The launch of the 12-meter<br />

hydrogen-powered bus is expected in<br />

2024, with a motor, again by Dana, calibrated<br />

at 350 kW of peak power.<br />

The most conspicuous tender won<br />

so far by Cizaris will involve<br />

Italy. Quantron has in fact been<br />

awarded a tender for six electric<br />

buses, which are set to be deployed from<br />

October <strong>2023</strong> in Turin.<br />

The company has set up an Italian division,<br />

Quantron Italy, as a result of a joint venture<br />

with a local firm.<br />

The Quantron Cizaris 12 EV, launched in<br />

early 2022, is based on a platform already<br />

tested on the Asian market. It is no mystery<br />

that Quantron has the Hong-Kong builder<br />

Ev Dynamics as its strategic partner and<br />

investor. The bulk of the vehicle comes<br />

from ‘the far East’, with finishing work<br />

done at the German plant in Augsburg. The<br />

company is extremely young: founded in<br />

2019, it focuses mainly on the truck segment<br />

(a heavy hydrogen-powered truck<br />

based on MAN was recently launched)<br />

and a strategic collaboration is in place<br />

with the fuel cell module supplier Ballard.<br />

Quantron was founded as a spinoff of the<br />

66<br />

67


PORTFOLIO<br />

ALL THE ELECTRIC <strong>BUS</strong> MODELS ON THE EUROPEAN MARKETS.<br />

BATTERY-ELECTRIC / HYBRID / FUEL CELL / IMC TROLLEY<strong>BUS</strong>ES<br />

ADL<br />

BOLLORÉ<br />

Neocity EV<br />

Length mm 8,500<br />

Passenger capacity n. 65<br />

Motor / kW TM4 Sumo MD / 235<br />

Battery type<br />

BMZ / NMC<br />

Battery capacity kWh 174 - 219<br />

Charging technology plug-in<br />

Making Europe greener<br />

BYD<br />

Enviro400 (mild hybrid)<br />

Length mm 10,500 / 10,900<br />

Passenger capacity n. 87<br />

Electric motor / output kW ADL/14<br />

Battery type<br />

supercap<br />

Battery capacity max kWh 1<br />

Diesel engine CumminsB6.7<br />

kW 187<br />

Enviro400H (full hybrid)<br />

Length mm 10,500 / 10,900<br />

Passenger capacity n. 87<br />

Electric motor / output kW BAE/195<br />

Battery type<br />

ultracap<br />

Battery capacity max kWh 1<br />

Diesel engine CumminsB4.5<br />

kW 157<br />

Blueblus 6<br />

Length mm 5,940<br />

Passenger capacity n. 35<br />

Motor type / kW Central / 140<br />

Battery Blue Solutions / LMP<br />

Battery capacity max kWh 126<br />

Charging technology plug-in<br />

Midibus 8.7<br />

Length mm 8,700<br />

Passenger seats n. 22<br />

Motor / output kW BYD / 90x2<br />

Battery type<br />

BYD / LFP<br />

Battery capacity max kWh -<br />

Charging technology plug-in<br />

FOR A<br />

BETTER<br />

LIFE.<br />

Blueblus 12<br />

Length mm 12,000<br />

Passenger capacity n. 1<strong>09</strong><br />

68<br />

Enviro400HR<br />

(plug-in hybrid)<br />

Length mm 10,500 / 10,900<br />

Passenger capacity n. 87<br />

Electric motor / output kW BAE/195<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 32<br />

Diesel engine CumminsB4.5<br />

kW 157<br />

Motor type / kW Central / 160<br />

Battery type Blue Solutions / LMP<br />

Battery capacity max kWh 272<br />

Charging technology plug-in<br />

BMC<br />

12-18 eBus<br />

Length mm 12,200 / 18,250<br />

Passenger seats n. -<br />

Motor / output kW BYD / 150x2<br />

Battery type<br />

BYD / LFP<br />

Battery capacity max kWh -<br />

Charging technology plug-in<br />

www.irizar-emobility.com


PORTFOLIO<br />

ALL THE ELECTRIC <strong>BUS</strong> MODELS ON THE EUROPEAN MARKETS.<br />

BATTERY-ELECTRIC / HYBRID / FUEL CELL / IMC TROLLEY<strong>BUS</strong>ES<br />

C9 (coach)<br />

Length mm 12,900<br />

Passenger seats n. -<br />

Motor / output kW BYD / 150x2<br />

Battery type<br />

BYD / LFP<br />

Average range km 90<br />

Charging technology plug-in<br />

BYD ADL<br />

Enviro200EV<br />

Length m 9.6 / 10.2 / 10.9 / 11.6<br />

Passenger capacity n. 80<br />

Motor / output kW BYD / 90x2<br />

Battery type<br />

BYD / LFP<br />

Battery capacity max kWh 330<br />

Charging technology plug-in<br />

e.City Gold 10/12<br />

Length mm 10,700 / 12,000<br />

Passenger capacity n. 64 / 87<br />

Motor / output kW Siemens / 180<br />

Battery type<br />

NMC / LTO<br />

Battery capacity max kWh 385<br />

Charging technology plug-in/pant.<br />

H2 City Gold 10/12 (hydrogen)<br />

Length mm 10,700 / 12,000<br />

Passenger capacity n. 64 / 87<br />

Motor / kW Siemens / 180<br />

Battery type<br />

LTO<br />

Fuel cell system<br />

Toyota<br />

Estimate range km 400<br />

E<strong>BUS</strong>CO<br />

Ebusco 2.2 - 18m LF<br />

Length mm 18,000<br />

Passenger capacity n. 140<br />

Motor / kW ZF / 250<br />

Battery type<br />

LFP<br />

Battery capacity kWh 363/525<br />

Charging technology plug-in/pant.<br />

Ebusco 3.0<br />

Length mm 12,000<br />

Passenger n. 95<br />

Motor / kW Ebusco / 250<br />

Battery type<br />

LFP<br />

Battery capacity max kWh -<br />

Charging technology plug-in/pant.<br />

HESS<br />

come to visit us<br />

Hall 6, booth 606a<br />

EUROPE BRUSSELS<br />

7-12 OCT <strong>2023</strong><br />

Enviro400EV<br />

Length mm 10,900<br />

Passenger capacity n. 85<br />

Motor / output kW BYD / 150x2<br />

Battery type<br />

BYD / LFP<br />

Battery capacity max kWh 392<br />

Charging technology plug-in<br />

CAETANO<strong>BUS</strong><br />

Ebusco 2.2 - 12m LE/LF<br />

Length mm 12,000<br />

Passenger capacity n. 90<br />

Motor / kW ZF / 250<br />

Battery type<br />

LFP<br />

Battery capacity kWh 363/423/525<br />

Charging technology plug-in/pant.<br />

Ebusco 2.2 - 12,9m LE<br />

Length mm 12,900<br />

Passenger capacity n. 85<br />

Motor / kW ZF / 250<br />

Battery type<br />

LFP<br />

Battery capacity kWh 363/423/525<br />

Charging technology plug-in/pant.<br />

lighTram 19/25 DC<br />

Length mm 18,750 / 24,750<br />

Passenger capacity n. 155 / 224<br />

Motor / kW TSA / -<br />

Battery type -<br />

Battery capacity max kWh 45<br />

Charging technology pantograph<br />

HEULIEZ<br />

Two Sides of the Green Coin.<br />

Up to 48 pax<br />

Length 8 m<br />

Width 2.2m<br />

State<br />

of the art<br />

Digital Equipment<br />

Compact size<br />

for inner cities<br />

Integral Citybus<br />

Chassis<br />

Ebusco 2.2 - 13.5 m LE<br />

Length mm 13,500<br />

Passenger capacity n. 78<br />

Motor / kW ZF / 250<br />

Battery type<br />

LFP<br />

Battery capacity kWh 363/423/525<br />

Charging technology plug-in/pant.<br />

ELTRON<br />

Full Electric<br />

Available in 2 or 3 doors version<br />

HYDRON<br />

HYDRON<br />

Fuel Cell Range Extender<br />

Hy4Drive System for<br />

Fuel<br />

up<br />

Cell<br />

to 400<br />

Range<br />

km<br />

Extender<br />

Range<br />

231 kWh Energy for up to 300 km Range Nominated Hy4Drive<br />

for System<br />

the Busworld for up to<br />

Digital 400 km<br />

Award<br />

Range<br />

Nominated for the Busworld Digital Award<br />

70


PORTFOLIO<br />

ALL THE ELECTRIC <strong>BUS</strong> MODELS ON THE EUROPEAN MARKETS.<br />

BATTERY-ELECTRIC / HYBRID / FUEL CELL / IMC TROLLEY<strong>BUS</strong>ES<br />

GX 137C Elec<br />

Length mm 9,510<br />

Passenger capacity n. 69<br />

Motor / kW BAE Systems / 160<br />

Battery type Forsee Power NMC<br />

Battery capacity max kWh 245<br />

Charging technology plug-in<br />

E-WAY Full Electric 12<br />

Length mm 12,060<br />

Passenger seats n. 24/26<br />

Motor type / kW Synchr. / 190<br />

Battery type<br />

LTO/NMC<br />

Battery capacity max kWh 385/88<br />

Charging technology plug-in / pant.<br />

GX 137L Elec<br />

Length mm 10,700<br />

Passenger capacity n. 90<br />

Motor / kW BAE Systems / 160<br />

Battery type Forsee Power NMC<br />

Battery capacity max kWh 350<br />

Charging technology plug-in<br />

GX 337 Elec<br />

Length mm 11,860<br />

Passenger capacity n. 100<br />

Motor / kW BAE Systems / 190<br />

Battery Forsee Power LTO / NMC<br />

Battery capacity max kWh 88 / 350<br />

Charging technology plug-in / pant.<br />

GX 437 Elec<br />

Length mm 17,970<br />

Passenger seats n. 17<br />

Motor / kW BAE Systems / 200<br />

Battery Forsee Power LTO/NMC<br />

Battery capacity max kWh 350<br />

Charging technology plug-in / pant.<br />

HIGER<br />

Azure<br />

Length mm 12,000<br />

Passenger capacity n. 86<br />

Motor / kW Prestolite MD130D / -<br />

Battery type<br />

CATL / LFP<br />

Battery capacity kWh 355<br />

Charging technology plug-in<br />

IIA<br />

Citymood 12e<br />

Length mm 12,100<br />

Passenger capacity n. 80<br />

Motor / kW Siemens 1DB2016 / 230<br />

Battery type Akasol / NMC<br />

Battery capacity max. kWh 330<br />

Charging technology plug-in<br />

IVECO <strong>BUS</strong><br />

E-WAY Full Electric 18<br />

Length mm 17,970<br />

Passenger seats n. 42<br />

Motor type / kW Synchr. / 190<br />

Battery type<br />

LTO<br />

Battery capacity max kWh 250<br />

Charging technology plug-in / pant.<br />

Crealis In-Motion-Charging<br />

Length mm 18,559<br />

Passenger seats n. 35<br />

Motor / kW - / 250<br />

Battery type<br />

LMP<br />

Battery capacity max kWh -<br />

Charging technology IMC<br />

72<br />

Steed<br />

Length mm 8,500<br />

Passenger capacity n. 48<br />

Motor / kW -<br />

Battery type<br />

CATL / LFP<br />

Battery capacity kWh 174 / 210<br />

Charging technology plug-in<br />

E-WAY Full Electric 9.5<br />

Length mm 9,510<br />

Passenger seats n. 16<br />

Motor / kW BAE Systems /160<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 210<br />

Charging technology plug-in<br />

Urbanway Hybrid 12/18<br />

Length mm 12,000 / 17,910<br />

Passenger seats n. 36/49<br />

Motor / kW BAE / 140 - 200<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 32<br />

Diesel engine Tector 7 235 kW


PORTFOLIO<br />

ALL THE ELECTRIC <strong>BUS</strong> MODELS ON THE EUROPEAN MARKETS.<br />

BATTERY-ELECTRIC / HYBRID / FUEL CELL / IMC TROLLEY<strong>BUS</strong>ES<br />

IRIZAR E-MOBILITY<br />

Novociti Volt<br />

Length mm 7,957<br />

Passenger capacity n. 48<br />

Motor / kW TM4 Sumo MD / 255<br />

Battery type<br />

CATL / LFP<br />

Battery capacity kWh 211 - 269<br />

Charging technology plug-in<br />

Batt. capacity max kWh 315/449/595<br />

Charging technology plug-in/pant.<br />

KING LONG<br />

The future. Today.<br />

KARSAN<br />

ie bus 10.8/12<br />

Length mm 10,850 / 12,160<br />

Passenger capacity n. 76 / 95<br />

Motor / output kW Irizar / 180<br />

Battery type<br />

Lithium-ion<br />

Battery capacity max kWh 350<br />

Charging technology plug-in/pant.<br />

ie bus 15/18<br />

Length mm 14,980 / 18,730<br />

Passenger capacity n. 105 / 155<br />

Motor / kW Irizar / 235<br />

Battery type<br />

Lithium-ion<br />

Battery capacity max kWh 525<br />

Charging technology plug-in/pant.<br />

e-Jest<br />

Length mm 5,845<br />

Passenger capacity n. 25<br />

Motor / kW BMW / 125<br />

Battery type BMW / Lithium-ion<br />

Battery capacity max kWh 88<br />

Charging technology plug-in<br />

Pev 10/12<br />

Length mm 10,500/11,980<br />

Passenger n. -/-<br />

Motor / kW -/-<br />

Battery type<br />

LFP<br />

Battery capacity max kWh 326/350<br />

Charging technology plug-in<br />

ie tram 12/18<br />

Length mm 12,165 / 18,730<br />

Passenger capacity n. 99 / 155<br />

Motor / kW Irizar / 190-235<br />

Battery type<br />

Lithium-ion<br />

Battery capacity max kWh 350/525<br />

Charging technology plug-in/pant.<br />

e-Atak<br />

Length mm 8,315<br />

Passenger capacity n. 52<br />

Motor / kW TM4 / 230<br />

Battery type BMW / Lithium-ion<br />

Battery capacity max kWh 220<br />

Charging technology plug-in<br />

E10/12 Hybrid<br />

Length mm 10,500/12,200<br />

Passenger capacity n. 66/83<br />

Electric motor Green Control System<br />

Battery type -<br />

Battery capacity max kWh -<br />

Diesel engine/kW Cummins / 290<br />

MAN<br />

Our new A range.<br />

12 - 24 m<br />

100% zero-emission<br />

battery-electric<br />

hydrogen<br />

trolley<br />

ISUZU<br />

e-ATA 10/12/18<br />

Length mm 10,750/12,220/18,300<br />

Passenger capacity n. 79 / 89 / 135<br />

Motor / kW ZF AxTrax / 250-250-500<br />

Battery type<br />

LFP<br />

Lion’s City E 12/18<br />

Length mm 12,185 / 18,060<br />

Passenger capacity n. 85 / 120<br />

Motor / kW Traton / 270 - 540<br />

Battery type<br />

Lithium-ion<br />

Battery capacity max kWh 480/640<br />

Charging technology plug-in<br />

LEADING THE WAY.<br />

Bernard Van Hoolstraat 58 • 2500 Lier (Koningshooikt) • BELGIUM +32 3 420 20 20 info@vanhool.com vanhool.com<br />

vanhooloffi cial<br />

vanhooloffi cial<br />

74<br />

vanhool


PORTFOLIO<br />

ALL THE ELECTRIC <strong>BUS</strong> MODELS ON THE EUROPEAN MARKETS.<br />

BATTERY-ELECTRIC / HYBRID / FUEL CELL / IMC TROLLEY<strong>BUS</strong>ES<br />

Battery type -<br />

Battery capacity max kWh -<br />

Diesel engine type/kW OM 936/300<br />

OTOKAR<br />

Motor / kW Dana TM4 / 245<br />

Battery type<br />

CATL / LFP<br />

Batt. capacity max kWh 242 to 424<br />

Charging technology plug-in<br />

RAMPINI<br />

Lion’s City 12*/18* hybrid<br />

Length mm 12,185/18,060<br />

Passenger capacity n. 101/140<br />

Electric motor / kW MAN/12<br />

Battery type -<br />

Battery capacity max kWh -<br />

Diesel engine/kW MAN D15/243-265<br />

*available with CNG engine<br />

MERCEDES<br />

e-Centro C<br />

Length mm 6,605<br />

Passenger capacity n. 32<br />

Motor / kW Dana TM4 / 205<br />

Battery type<br />

Svolt / NMC<br />

Battery capacity kWh 110<br />

Charging technology plug-in<br />

Sixtron/Eltron/Hydron<br />

Length mm 6,110 / 8,000 / 8,000<br />

Passenger capacity n. 34 / 48 / 48<br />

Motor / kW Siemens - 122/235/235<br />

Battery type Rampini / LFP<br />

Batt. capacity max kWh 170/281/173<br />

Fuel cell module / kW no / no / 30<br />

Charging technology plug-in / pant.<br />

Up to<br />

40%<br />

more vehicle range<br />

more vehicle range<br />

SAFRA<br />

eCitaro 12/18<br />

Length mm 12,135 / 18,125<br />

Passenger capacity n. 80* / 136*<br />

Motor / kW ZF AxTrax / 250<br />

Battery type Akasol / NMC**<br />

Battery capacity max kWh 396 / 441<br />

Charging technology plug-in<br />

*with max battery capacity<br />

**optionally available with Blue Solutions<br />

LMP batteries (max 441 kWh)<br />

e-Kent C<br />

Length mm 12,000<br />

Passenger capacity n. 95<br />

Motor / kW Voith / 410<br />

Battery type Webasto / NMC<br />

Battery capacity kWh 210 - 280 - 350<br />

Charging technology plug-in<br />

QUANTRON<br />

Hycity<br />

Length mm 11,857<br />

Passenger capacity n. +100<br />

Motor / kW ZF AxTrax / 250<br />

Fuel cell module / kW Symbio / 45<br />

Battery Microvast / NMC / 130 kWh<br />

SCANIA<br />

Efficient thermal management<br />

of electric buses<br />

BOCK® StarCO₂mpressors in electric bus and train: compact design for a roof installation<br />

and innovative technology enabling a wide speed range for optimum coverage of the<br />

broad power requirements for vehicle air conditioning, heating and battery conditioning<br />

Citaro Hybrid 12/18<br />

Length mm 12,185 / 18,060<br />

Passenger n. 101 / 140<br />

Electric motor type -<br />

Cizaris 12 EV<br />

Length mm 12,180<br />

Passenger capacity n. 81 to 95<br />

Meet us at Busworld<br />

Hall 8 | Booth 829A.<br />

bock.danfoss.com<br />

76


PORTFOLIO<br />

ALL THE ELECTRIC <strong>BUS</strong> MODELS ON THE EUROPEAN MARKETS.<br />

BATTERY-ELECTRIC / HYBRID / FUEL CELL / IMC TROLLEY<strong>BUS</strong>ES<br />

Citywide BEV<br />

Length mm 12,000<br />

Passenger capacity n. 80<br />

Motor / kW PM / 300<br />

Battery type<br />

Lithium ion<br />

Battery capacity max kWh 250<br />

Charging tech. plug-in / pant.<br />

Urbino electric 9 LE*/12<br />

Length mm 9,270 / 12,000<br />

Passenger seats max n. 31 / 38<br />

Motor ZF AxTrax-TSA / 220-250-160<br />

Battery type<br />

LTO / NMC<br />

Battery capacity max kWh 350 / 395<br />

Charging technology plug-in/pant.<br />

*can be homologated also in Class II<br />

78<br />

Citywide Hybrid<br />

Length mm 12,005 / 14,900<br />

Passenger seats max n. 37 / 49<br />

Electric motor output kW 150<br />

Diesel eng./hp Scania DC<strong>09</strong>/280-320<br />

Battery type -<br />

Battery capacity kWh -<br />

SKODA<br />

Skoda E’City / H’city<br />

Length mm 12,020<br />

Passenger capacity n. 80 / 85<br />

Motor / kW - / 160<br />

Battery type -<br />

Battery capacity max kWh -<br />

Fuel cell module / kW no / -<br />

Charging technology plug-in<br />

SOLARIS<br />

Urbino electric 15 LE*<br />

Length mm 14,890<br />

Passenger seats max n. 65<br />

Motor Central asynchronous / 300<br />

Battery type<br />

LTO / NMC<br />

Battery capacity max kWh 470<br />

Charging technology plug-in/pant.<br />

*can be homologated also in Class II<br />

Urbino electric 18/24<br />

Length mm 18,000 / 24,700<br />

Passenger seats max n. 48 / 69<br />

Motor<br />

ZF AxTrax / TSA<br />

Battery type<br />

LTO / NMC<br />

Battery capacity kWh 203/350/553<br />

Charging technology plug-in/pant.<br />

Urbino 12 hydrogen<br />

Length mm 12,000<br />

Passenger seats max n. 37<br />

Motor / kW ZF AxTrax / 250<br />

Fuel cell module<br />

Ballard<br />

Fuel cell module power kW 70<br />

Battery High Power / 30 kWh<br />

Hydrogen capacity kg 5 x 37,5<br />

Urbino hybrid 12/18<br />

Length mm 12,000 / 18,000<br />

Seated max n. 37 / 49<br />

Electric motor / kW central/120-200<br />

Diesel engine / hp Cummins / 120<br />

Battery type<br />

Supercap<br />

Battery capacity kWh 0.82<br />

Trollino<br />

Length mm 12,000/18,000/24,000<br />

Passenger seats max n. 39/53/69<br />

Motor / kW TSA-Skoda / 160-250<br />

Battery type<br />

Solaris LTO<br />

Battery capacity kWh 30-90<br />

Charging technologies Pant. / IMC<br />

TEMSA<br />

Avenue Electron<br />

Length mm 12,<strong>09</strong>5<br />

Passenger seats n. 35<br />

Motor / kW TM4 Sumo / 250<br />

Battery type<br />

NMC<br />

Battery capacity kWh 240 - 300 - 360<br />

Charging technology plug-in


PORTFOLIO<br />

ALL THE ELECTRIC <strong>BUS</strong> MODELS ON THE EUROPEAN MARKETS.<br />

BATTERY-ELECTRIC / HYBRID / FUEL CELL / IMC TROLLEY<strong>BUS</strong>ES<br />

MADE FOR THE CITY<br />

Fuel cell Ballard FC Velocity HD 100<br />

Battery capacity max kWh 36<br />

Hydrogen capacity l/kg 1,600 / 38.5<br />

MD9 electriCITY<br />

Length mm 9,496<br />

Passenger seats n. 26<br />

Motor / kW<br />

TM4/250<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 200<br />

Charging technology plug-in<br />

VAN HOOL<br />

A330 Fuel Cell 6W<br />

Length mm 11,995<br />

Passenger capacity n. 78<br />

Motor type 1/kW Siemens PEM2016/ 160<br />

Motor type 2/kW Siemens PEM2016/ 210<br />

Fuel cell Ballard FC Velocity HD 85<br />

Battery capacity max kWh 24 / 36<br />

Hydrogen capacity l/kg 1,600/ 38.5<br />

Fuel Cell 8W<br />

Length mm 13,155<br />

Passenger seats n. 41<br />

Motor / kW Siemens PEM2022/210<br />

Fuel cell Ballard FC Velocity HD 85 - 100<br />

Battery capacity max kWh 24 / 36<br />

Hydrogen capacity l/kg 1.600 / 38.5<br />

Exqui.City 18 Fuel Cell<br />

Length mm 18,230<br />

Passenger capacity n. 125<br />

Motor type 1/kW Siemens PEM2016/ 160<br />

Motor type 2/kW Siemens PEM2022/ 210<br />

A3<strong>09</strong> diesel-hybrid<br />

Length mm 9,990<br />

Passenger seats n. 21<br />

Electric motor Siemens 1DB2016B06<br />

Battery supplier<br />

Actia<br />

Battery capacity max kWh 24<br />

Diesel engine/kW Cummins ISB 4,5/157<br />

Exqui.City18 diesel-hybrid<br />

Length mm 18,610<br />

Passenger capacity n. 42<br />

Motor type 1/kW Siemens PEM2016/ 160<br />

Motor type 2/kW Siemens PEM2022/ 210<br />

Battery supplier<br />

Actia<br />

Battery capacity max kWh 24 / 36<br />

Diesel eng./kW Cummins ISB 6.7/2<strong>09</strong><br />

Exqui.City24 diesel-hybrid<br />

Length mm 23,820<br />

Passenger capacity n. 61<br />

Electric motor / kW Siemens PEM/ 2x160<br />

Battery supplier<br />

Actia<br />

Battery capacity max kWh 2x24/36<br />

Diesel eng./kW Cummins ISB 6.7/2<strong>09</strong><br />

Exqui.City24 CNG-hybrid<br />

Length mm 23,820<br />

Passenger capacity n. 60<br />

Electric motor/kW Siemens PEM/2x160<br />

Battery supplier<br />

Actia<br />

Battery capacity max kWh 36<br />

Engine / kW FPT CNG / 221<br />

Exqui.City18 Trolley<br />

Length mm 18,610<br />

Passenger seats n. 41<br />

Motor type/kW 2x Kiepe TSA TMF/160<br />

Battery type<br />

Kiepe<br />

Battery capacity max kWh 2x15<br />

Pantograph<br />

Kiepe<br />

Exqui.City24 Trolley<br />

Length mm 23,820<br />

Passenger seats n. 51<br />

Motor type/kW 2xKiepe TSA TMF/160<br />

Battery type<br />

Kiepe<br />

Battery capacity max kWh 2x20<br />

Pantograph<br />

Kiepe<br />

VDL<br />

Citea new gen. LF-122 / LE-122<br />

Length mm 12,200<br />

Passenger capacity n. 110 / 105<br />

Motor/kW ZF AxTrax / 250<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 490<br />

Charging technology plug-in/pant.<br />

Citea new gen. LE-135 / LE-149<br />

Length mm 13,500 / 14,900<br />

Passenger capacity n. 89 / 138<br />

Motor/kW ZF AxTrax / 250<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 552 / 674<br />

Charging technology plug-in/pant.<br />

THE ALL-ELECTRIC C127 EV<br />

The synthesis of design and functionality leads to comfortable and flexible<br />

options that both passengers and drivers appreciate - with safety.<br />

The framework made of high-strength stainless steel and extensive standard<br />

equipment underlines the quality. The ability to carry up to 90 passengers with<br />

a maximum battery capacity of 462 kWh and its overall height of 3.20 meters<br />

make it an efficient and economical representative in the all-electric city bus<br />

segment.<br />

Provider: MCV Deutschland GmbH, Ziegelwiese 1c, 599<strong>09</strong> Bestwig<br />

DESIGNED TO LEAD . .<br />

BUILT TO LAST<br />

www.mcv-eg.com<br />

80


PORTFOLIO<br />

Citea new gen. LE-181<br />

Length mm 18,100<br />

Passenger capacity n. 153<br />

Motor/kW ZF AxTrax / 250<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 674<br />

Charging technology plug-in/pant.<br />

ALL THE ELECTRIC <strong>BUS</strong> MODELS ON THE EUROPEAN MARKETS.<br />

BATTERY-ELECTRIC / HYBRID / FUEL CELL / IMC TROLLEY<strong>BUS</strong>ES<br />

Citea SLFA-180/181/187 Elec.<br />

Length mm 18,000 / 18,150 / 18,750<br />

Passenger capacity n. 130/130/125<br />

Motor/kW Siemens 1DB2022/240<br />

Battery type -<br />

Battery capacity standard kWh 216<br />

Charging technology plug-in/pant.<br />

VOLVO<br />

7900 Electric Hybrid<br />

Length mm 12,000<br />

Passenger capacity n. 98<br />

Electric motor / kW Volvo / 200<br />

Battery type<br />

Lithium-ion<br />

Battery capacity max kWh 19<br />

Charging technology<br />

Oppcharge<br />

Diesel engine/hp Volvo D5/24<br />

E-Mobility Innovation<br />

Comprehensive System Solutions<br />

for Sustainable Urban Transportation<br />

with Zero Emissions.<br />

Citea SLF-120 Electric<br />

Length mm 12,456<br />

Passenger capacity n. 55<br />

Motor/kW Siemens 1DB2016/160<br />

Battery type -<br />

Battery capacity standard kWh 216<br />

Charging technology plug-in/pant.<br />

Citea SLE-120/129 Electric<br />

Length mm 12,000 / 12,900<br />

Passenger capacity n. 80 / 75<br />

Motor/kW Siemens 1DB2016/160<br />

Battery type -<br />

Battery capacity standard kWh 216<br />

Charging technology plug-in/pant.<br />

Citea LLE-99/115 Electric<br />

Length mm 9,950 / 11,500<br />

Passenger capacity n. 62 / 65<br />

Motor/kW Siemens 1DB2016/160<br />

Battery type -<br />

Battery capacity standard kWh 216<br />

Charging technology plug-in/pant.<br />

7900 Electric<br />

Length mm 12,000<br />

Passenger capacity n. 98<br />

Motor / kW Volvo / 200<br />

Battery type<br />

Lithium-ion<br />

Battery capacity kWh 150/200/250<br />

Charging technology plug-in/pant.<br />

7900 Electric Articulated<br />

Length mm 18,000/ 18,700<br />

Passenger capacity n. 150<br />

Motor / kW Volvo / 2 x 200<br />

Battery type<br />

Lithium-ion<br />

Battery capacity kWh 250/300<br />

Charging technology plug-in/pant.<br />

7900 Hybrid<br />

Length mm 10,600/12,000<br />

Passenger capacity n. 90<br />

Electric motor / kW Volvo / 110<br />

Battery type<br />

Lithium-ion<br />

Battery capacity max kWh 9<br />

Diesel engine/hp Volvo D5/240<br />

7900 Hybrid Articulated<br />

Length mm 18,000 / 18,700<br />

Passenger capacity n. 100 / 154<br />

Electric motor / kW Volvo / 130<br />

Battery type<br />

Lithium-ion<br />

Battery capacity max kWh 8/9<br />

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82


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<strong>BUS</strong>NEWS10<br />

VADO E TORNO EDIZIONI via Brembo 27 20139 Milan Italy


PORTFOLIO<br />

YUTONG<br />

StreetDeck Hydroliner FCEV<br />

Length mm 10,900<br />

Passenger capacity n. 86<br />

Motor / kW<br />

Voith VEDS<br />

Fuel cell module<br />

Ballard<br />

Fuel cell module power kW -<br />

The international media<br />

focusing on innovation and<br />

sustainability in public transport<br />

Established 2018<br />

Editor in chief<br />

Stefano Agnellini<br />

Managing editor<br />

Riccardo Schiavo<br />

Editorial staff<br />

Fabio Butturi, Ornella Cavalli,<br />

Alberto Gimmelli, Fabrizio Dalle Nogare,<br />

Stefano Eliseo, Fabio Franchini,<br />

Cristina Scuteri, Luca Vitali<br />

SIGMA RANGE<br />

ZERO EMISSION, ZERO COMPROMISE<br />

Battery Forsee Power / NMC<br />

Battery capacity kWh 48<br />

Hydrogen capacity kg 27 (1,120 l)<br />

Layout & graphics<br />

Marco Zanusso (manager)<br />

Editorial management<br />

Fabio Zammaretti<br />

E12<br />

Length mm 12,170<br />

Passenger capacity n. 73<br />

Motor/kW Yutong YTM280-CV9-H/350<br />

Battery supplier<br />

CATL<br />

Battery capacity max kWh 422<br />

Charging technology plug-in<br />

StreetDeck Electroliner BEV<br />

Length mm 10,900<br />

Passenger seats n. 95<br />

Motor / kW<br />

Voith VEDS<br />

Battery Forsee Power / NMC<br />

Battery capacity kWh 340 - 454<br />

Charging technology plug-in.<br />

Printing<br />

Industrie Grafiche RGM srl,<br />

Rozzano (Mi)<br />

Milano City Court Authorization<br />

n. 1<strong>09</strong> – September 5th <strong>2023</strong> National Press<br />

Register n. 4596 – April 20th 1994<br />

n. R.O.C. 2880 30-11-2001<br />

VADO E TORNO<br />

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Head of Sales<br />

Luca Brusegani<br />

Yutong ICe12 (coach)<br />

Length mm 12,465<br />

Passenger capacity n. 49/59<br />

Motor/kW Yutong TZ368XSYTB38/350<br />

Battery type<br />

CATL<br />

Battery capacity max kWh 422<br />

Charging technology plug-in<br />

WRIGHT<strong>BUS</strong><br />

GB Kite Hydroliner FCEV<br />

Length mm 12,000<br />

Passenger capacity n. 90<br />

Motor / kW<br />

Voith VEDS<br />

Fuel cell module Ballard FC Move<br />

Fuel cell module power kW 70 - 100<br />

Battery Forsee Power / NMC<br />

Battery capacity kWh 30 - 45<br />

Hydrogen capacity kg 35 - 50<br />

GB Kite Electroliner BEV<br />

Length mm 12,000<br />

Passenger seats n. 90<br />

Motor / kW<br />

Voith VEDS<br />

Battery Forsee Power / NMC<br />

Battery capacity kWh 340 - 454 - 567<br />

Charging technology plug-in.<br />

Sales agents<br />

Roberto Menchinelli (Roma)<br />

Maurizio Candia<br />

Angelo De Luca<br />

Emanuele Tramaglino<br />

Sustainable Bus subscription 4 Issues<br />

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Copyright <strong>2023</strong> Vado e Torno Edizioni<br />

Notice to subscribers<br />

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86

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