Installation & Service Manual - Rex Materials Group

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Rex TCS Heater Assembly Each Rex TCS Heater Assembly consists of two clamshell halves oriented around the barrel. Each clamshell has an exposed element secured in Pyrolite®, a high temperature ceramic insulation material. This material provides an excellent balance between superior insulating properties, high electrical resistivity, and durability for barrel set-point temperatures up to 750 degrees F. Higher temperatures may also be accommodated; contact your local Rex TCS representative or Rex TCS Technical Service as shown in Section One of this manual for more details on higher temperature applications. PYROLITE® CLAMSHELL HEATER CUSTOMER BARREL FIGURE 1-2 Rex TCS Heater Assembly 8 TERMINAL SCREW STRAP JUMPER WIRE ELEMENT ASSEMBLY
Installation & Assembly Section Two Site Preparation Overview 10 Heater Clearance and Obstructions 10 Blow Back Prevention 10 Power Supply, Controls and Wiring 10 Thermocouple Adaptors 11 Documenting Savings and Performance Gains 11 Guarding 11 Installation Time and Labor Requirements 11 Final Machine Preparations 12 Removing Packaging and Handling 13 Installation Overview 14 Rex TCS Heater Assembly Installation 15 Rex TCS Heater Assembly Wiring 20 Teflon Zone Cover Installation 24 9
Page 1 and 2: Thermal Control Solution Installati
Page 3 and 4: Introduction Section One Introducti
Page 5 and 6: About This Guide This manual will 1
Page 7: Equipment Overview Rex TCS Systems
Page 11 and 12: tuning controllers is recommended t
Page 13 and 14: Removing Packaging and Handling You
Page 15 and 16: Rex TCS Heater Assembly Installatio
Page 17 and 18: 5. 17 No terminals on the back side
Page 19 and 20: 9. B Measure dimension B from edge
Page 21 and 22: SINGLE ZONE 2 HALF HEATERS IN SERIE
Page 23 and 24: CERAMIC CAP CERAMIC COVER NUT LOCK
Page 25 and 26: Cut the Teflon cover flap as needed
Page 27 and 28: Operation Overview Before applying
Page 29 and 30: Documenting Savings and Performance
Page 31 and 32: Barrel Overheating If the zone temp
Page 33: How to Order Spare Parts The Rex TC

Installation & Service Manual - Rex Materials Group

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