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P R O D U C T S & S E R V I C E S<br />
Wire-Cut EDMs Suitable for Daily Workshop Employment Are<br />
Designed to Be Technically and Economically Cutting-Edge<br />
After presenting the first prototype<br />
of a new wire-cut<br />
EDM machine at Tokyo’s<br />
JIMTOF fair last year, Mitsubishi<br />
Electric plans to introduce<br />
its high-precision<br />
NA Essence wire EDM series<br />
to the European public at<br />
EMO Milano in October. The<br />
new high-end machine series<br />
combines revolutionary with<br />
evolutionary advances: it was<br />
redesigned from scratch, but<br />
takes advantage of the further<br />
development of proven,<br />
reliable technologies.<br />
The drive system of the NA Essence<br />
is certainly a breakthrough. The machine<br />
uses an optical servo drive system<br />
in combination with tubular direct<br />
drives, a unique concept offering the<br />
benefits of ball-screw drives and conventional<br />
linear drives. This construction<br />
avoids both the interfering magnet-<br />
ic-power influence of linear drives on<br />
the guidance system and unnecessary<br />
heat generation. One result is optimized<br />
energy consumption efficiency.<br />
Thanks to the optical servo drive,<br />
the NA Essence wire-cut EDM reacts in<br />
real time. The machine’s Advance CNC<br />
communicates via fibre-optic cables<br />
with the extremely reactive<br />
drives; thus, the control is<br />
able to handle and transfer<br />
signals instantaneously.<br />
Though the very-highprecision<br />
series is intended<br />
to set standards for quality<br />
and productivity, these are<br />
not machines with limited<br />
application. This is made<br />
clear by their workspace<br />
dimensions. The NA1200<br />
Essence boasts x-y-z travel<br />
paths of 400 x 300 x 220 mm,<br />
while the respective axial<br />
travels for the NA2400 Essence<br />
are 600 x 400 x 310 mm.<br />
Both machines use wires ranging<br />
from 0.05 to 0.30 mm in diameter as<br />
standard. The best surface quality<br />
achievable with the Digital FS (D-FS)<br />
generator is 0.05 μm Ra, depending on<br />
workpiece material and cutting height;<br />
this can always be achieved with plain<br />
www.edme.info/2009/09/068