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P R O D U C T S & S E R V I C E S<br />

Wire-Cut EDMs Suitable for Daily Workshop Employment Are<br />

Designed to Be Technically and Economically Cutting-Edge<br />

After presenting the first prototype<br />

of a new wire-cut<br />

EDM machine at Tokyo’s<br />

JIMTOF fair last year, Mitsubishi<br />

Electric plans to introduce<br />

its high-precision<br />

NA Essence wire EDM series<br />

to the European public at<br />

EMO Milano in October. The<br />

new high-end machine series<br />

combines revolutionary with<br />

evolutionary advances: it was<br />

redesigned from scratch, but<br />

takes advantage of the further<br />

development of proven,<br />

reliable technologies.<br />

The drive system of the NA Essence<br />

is certainly a breakthrough. The machine<br />

uses an optical servo drive system<br />

in combination with tubular direct<br />

drives, a unique concept offering the<br />

benefits of ball-screw drives and conventional<br />

linear drives. This construction<br />

avoids both the interfering magnet-<br />

ic-power influence of linear drives on<br />

the guidance system and unnecessary<br />

heat generation. One result is optimized<br />

energy consumption efficiency.<br />

Thanks to the optical servo drive,<br />

the NA Essence wire-cut EDM reacts in<br />

real time. The machine’s Advance CNC<br />

communicates via fibre-optic cables<br />

with the extremely reactive<br />

drives; thus, the control is<br />

able to handle and transfer<br />

signals instantaneously.<br />

Though the very-highprecision<br />

series is intended<br />

to set standards for quality<br />

and productivity, these are<br />

not machines with limited<br />

application. This is made<br />

clear by their workspace<br />

dimensions. The NA1200<br />

Essence boasts x-y-z travel<br />

paths of 400 x 300 x 220 mm,<br />

while the respective axial<br />

travels for the NA2400 Essence<br />

are 600 x 400 x 310 mm.<br />

Both machines use wires ranging<br />

from 0.05 to 0.30 mm in diameter as<br />

standard. The best surface quality<br />

achievable with the Digital FS (D-FS)<br />

generator is 0.05 μm Ra, depending on<br />

workpiece material and cutting height;<br />

this can always be achieved with plain<br />

www.edme.info/2009/09/068

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