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chemkor schedule 80 fittings - Fabco Plastics Wholesale Limited

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PLASTICS FOR TODAY’S INDUSTRY<br />

CHEMKOR WELD-ON AQUAMETRIX BLUE-WHITE INSTADU<br />

GEORGE FISCHER SIMONA HARVEL ROYAL PIPE SYSTEM<br />

SEAL HF FANS SPEARS STRONGWELL NIBCO-CHEMTRO<br />

NET CONTAIN-IT SNYDER TRIPACKS HAYWARD KURI-T<br />

PRECISIONEERING PARKER PENGUIN CHEMKOR WELD-O<br />

AQUAMETRIX BLUE-WHITE INSTADUCT GEORGE FISCHER<br />

NA HARVEL ROYAL PIPE SYSTEMS FUSEAL HF FANS SP<br />

STRONGWELL NIBCO-CHEMTROL SIGNET CONTAIN-IT SN<br />

TRIPACKS HAYWARD KURI-TEC PRECISIONEERING PAR<br />

PENGUIN CHEMKOR WELD-ON AQUAMETRIX BLUE-WHIT<br />

STADUCT GEORGE FISCHER SIMONA HARVEL ROYAL PIP<br />

SYSTEMS FUSEAL HF FANS SPEARS STRONGWELL NIB<br />

CHEMTROL SIGNET CONTAIN-IT SNYDER TRIPACKS HA<br />

KURI-TEC PRECISIONEERING PARKER PENGUIN CHEMK<br />

WELD-ON AQUAMETRIX BLUE-WHITE INSTADUCT GEORG<br />

CHER SIMONA HARVEL ROYAL PIPE SYSTEMS FUSEAL H<br />

SPEARS STRONGWELL NIBCO-CHEMTROL SIGNET CONT<br />

IT SNYDER TRIPACKS HAYWARD KURI-TEC PRECISION<br />

PARKER PENGUIN CHEMKOR WELD-ON AQUAMETRIX BL<br />

WHITE INSTADUCT GEORGE FISCHER SIMONA HARVEL<br />

for current pricing visit our website<br />

www.fabcoplastics.com


Terms<br />

Price<br />

Prices are subject to change without notice. Please contact your<br />

<strong>Fabco</strong> representative for current pricing on all stock and nonstock<br />

items. All are based on standard domestic packaging and<br />

do not include special overseas packaging or other requirements.<br />

Dealer, Contractor, and OEM discounts for volume orders available<br />

for most products.<br />

Placing Orders<br />

To expedite handling of your order, please use the combination of<br />

part number, size and brief description. Our minimum order size<br />

is $25 net.<br />

Shipping<br />

All shipments are FOB shipping point except those qualifi ed materials<br />

which carry mill shipment freight allowances. The term<br />

FOB shipping point means that the carrier accepts all responsibility<br />

upon accepting the shipment at our dock. Therefore, any<br />

claim for damage or loss must be settled between you and the<br />

carrier without delay.<br />

Billing Terms<br />

Prior credit approval and nondelinquent status are necessary<br />

before shipping on open account. Our open account terms are<br />

net 30 days. A 2% per month (24% per annum) charge is made<br />

on accounts exceeding 30 days. All taxes required by law are<br />

computed and added to your invoice. Our minimum billing is<br />

$25 net.<br />

Export Shipments<br />

FABCO will be happy to handle your export order. We will offer<br />

prompt replies on your inquiry including Pro Forma Invoice, CIF<br />

port of unloading, and export crating on all our products. The<br />

terms are letter of credit drawn on a Canadian Bank for orders in<br />

excess of $5000. All orders under $5000 are advance wire trans-<br />

HWY. 27<br />

MAJOR MACKENZIE<br />

TESTON RD.<br />

MAPLE, ONT.<br />

HWY. 7<br />

fer. Address your inquiry to “Export Department” at our Maple,<br />

Ontario offi ce.<br />

Claims & Returns<br />

Claims for shortages or inaccurate fi lling of orders must be made<br />

to FABCO within 10 days after receipt of goods. Include a copy<br />

of the invoice or shipper on which the goods were purchased.<br />

You will then receive a returned Goods Authorization (RGA)<br />

number. There is a 25% restocking charge on any standard goods<br />

that are returned for credit or exchange, when the error is not<br />

ours, providing that such goods that are returned are in new and<br />

saleable condition, are returned on a prepaid basis and the returned<br />

goods do not exceed 10% of the original order quantities.<br />

Goods returned without the RGA will be refused. Any custom<br />

fabrication, hand fabricated or specialty ordered products are non<br />

returnable.<br />

CONDITIONS OF SALES<br />

Notice to Buyer<br />

Information<br />

FABCO will endeavour to supply such advice as it may be able<br />

to supply with reference to the use by buyer of any material<br />

purchased, but FABCO makes no guarantees and assumes no<br />

obligation or liability for advice given verbally or in print or the<br />

results obtained. Buyer assumes all risk and liability which may<br />

result from the use of any material, whether used singly or in<br />

combination with other products. No suggestion for product use<br />

shall be construed as a recomendation for its use in infringement<br />

on any existing patent.<br />

Product Warranty<br />

All products carry the original manufacturer’s warranty. Copies<br />

are available upon request.<br />

FABCO reserves the right of product substitution to meet market<br />

shortage.<br />

HWY. 400<br />

JANE ST.<br />

KEELE ST.<br />

HWY. 401<br />

OUR CORPORATE HEAD OFFICE<br />

2175A TESTON ROAD, MAPLE, ONTARIO, CANADA L6A 1T3<br />

Tel:(905)832-0600 Toll Free Tel: (<strong>80</strong>0) 565-6189 Fax:(905)832-0992 Toll Free Fax:(<strong>80</strong>0)668-8415<br />

Web Site: www.fabcoplastics.com Email: info@fabcoplastics.com<br />

HWY. 11


TABLE OF CONTENTS<br />

PVC, C, CCPV<br />

PVC, PPOLYPRO<br />

ROPYLE LENE NE, PV PVDF DF PPROCE<br />

CESS SS PIPE AN AND D FITTINGS GS 1<br />

ENGI GINEERED ED PPIPIN<br />

ING SYST STEM EMS 2<br />

VALVES AND A ACCES ESSORI RIES ES 3<br />

PLASTIC SHEE EET, ROD OD, FR FRP P ST STRUCTUR URAL SHAPES, GRA RATI TING NG 4<br />

FLOWME METERS RS, CONT NTRO ROLL LLER ER ERS, S, PPRO<br />

ROBE BES, S, LEVEL TRANS NSITTE TERS 5<br />

PUMP MPS, S, MMETER<br />

ERING G PUMPS, FIL ILTE TERS RS, , STRAIN INER ERS 6<br />

POLYETHYLE LENE TAN ANKS KS AND ACC ACCES<br />

ESSO SO SORI RIES ES 7<br />

FLEXIBLE TUB UBING, G, HHOS<br />

OSE, E, FFIT<br />

ITTI TINGS 8<br />

VENTILATION N DUCT, FITTINGS, PACK CKING, FAN AN ANS, S, SCRUB UB UBBER COMP MPON ONEN ENTS TS 9<br />

SPECIFIC ICATIONS AND ND ENGIN INEERING NG RREF<br />

EFER EREN EN ENCES 10


Applications<br />

• Swimming Pools and Spas<br />

• Chemical Feed Systems<br />

• Industrial Water Treatment Systems<br />

• Municipal Water Treatment Systems<br />

• Turn-key Treatment Skids<br />

• Cooling Towers<br />

• Metallic Plating Lines<br />

MM Nominal Pipe Size<br />

(inches)<br />

Part Number Crate Qty<br />

(Feet)<br />

CHEMKOR SCHEDULE <strong>80</strong> PIPE<br />

PVC is the most frequently specifi ed of all plastic piping materials. It has been used<br />

successfully for over 60 years. PVC is characterized by distinctive physical properties<br />

and is resistant to corrosion and chemical attack by acids, alkalies, salt solutions and<br />

many other chemicals. It is attacked, however, by polar solvents such as ketones and<br />

aromatics. Of the various types and grades of PVC used in plastic piping, Type 1,<br />

Grade 1 PVC (Cell Classifi cation 12454–B) conforming to ASTM D1784, is the most<br />

common. The maximum service temperature for PVC is 140°F.<br />

With a design stress of 2,000 psi, PVC has the highest long-term hydrostatic strength (at<br />

73°F) of any other major thermoplastic material used for piping.<br />

Outside<br />

Diameter (IN)<br />

Features<br />

• Stocked in 20’ lengths, plain end<br />

• Available in custom lengths as a special<br />

• Bell end joints also available<br />

• Lightweight for quick and easy installation<br />

• Smooth interior walls reduce friction<br />

• Reduced friction limits energy requirements<br />

• Low maintenance reduces operating costs<br />

Max. Inside<br />

Diameter (IN)<br />

Min. Wall<br />

Thickness (IN)<br />

Weight per 100<br />

Feet (LB)<br />

Pressure Rating<br />

at 73.4°F psi<br />

6 1/4 x 20 ft 010304 200 0.540 0.302 0.119 10 1130<br />

10 3/8 x 20 ft 010306 200 0.675 0.423 0.126 14 910<br />

12 1/2 x 20 ft 010307 6000 0.840 0.546 0.147 21 840<br />

20 3/4 x 20 ft 010308 4400 1.050 0.742 0.154 28 6<strong>80</strong><br />

25 1 x 20 ft 010309 3600 1.315 0.957 0.179 41 630<br />

32 1 1/4 x 20 ft 010310 3300 1.660 1.278 0.191 57 520<br />

40 1 1/2 x 20 ft 010311 3600 1.900 1.500 0.200 68 470<br />

50 2 x 20 ft 010312 2<strong>80</strong>0 2.375 1.939 0.218 94 400<br />

65 2 1/2 x 20 ft 010313 19<strong>80</strong> 2.875 2.323 0.276 144 420<br />

75 3 x 20 ft 010314 1760 3.500 2.900 0.300 193 370<br />

100 4 x 20 ft 010316 1140 4.500 3.826 0.337 282 320<br />

125 5 x 20 ft 010317 840 5.563 4.768 0.375 392 290<br />

150 6 x 20 ft 010318 520 6.625 5.761 0.432 538 2<strong>80</strong><br />

200 8 x 20 ft 010319 200 8.625 7.625 0.500 817 240<br />

250 10 x 20 ft 010320 160 10.75 9.564 0.593 1212 230<br />

300 12 x 20 ft 010322 120 12.75 11.376 0.687 16<strong>80</strong> 220<br />

350 14 x 20 ft 010324 120 14.00 12.410 0.750 1979 220<br />

400 16 x 20 ft 010326 60 16.00 14.214 0.843 2543 220<br />

450 18 x 20 ft 010328 40 18.00 16.014 0.937 3183 220<br />

500 20 x 20 ft 010330 20 20 17.814 1.031 4105 220<br />

600 24 x 20 ft 010334 20 24 21.418 1.218 5823 210<br />

Notes:<br />

• Pressure Rating at 73.4 °F (23 °C).<br />

• CHEMKOR pressure pipe conforms to CSA Standard B137.3 and ASTM D1784, D1785.<br />

• Schedule <strong>80</strong> pipe is recommended for threading.<br />

• Not recommended for compressed air or gas service.<br />

1-1<br />

1


1<br />

1-2<br />

CHEMKOR SCHEDULE <strong>80</strong> FITTINGS<br />

SOCKET<br />

TEES<br />

THREAD<br />

TEES<br />

90° SOCKET<br />

ELBOW<br />

90° THREAD<br />

ELBOW<br />

45° SOCKET<br />

ELBOW<br />

45° THREAD<br />

ELBOW<br />

MALE<br />

ADAPTER<br />

FEMALE<br />

ADAPTER<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/4 <strong>80</strong>1002 <strong>80</strong>5002 <strong>80</strong>6002 <strong>80</strong><strong>80</strong>02 817002 819002 835002<br />

3/8 <strong>80</strong>1003 <strong>80</strong>5003 <strong>80</strong>6003 <strong>80</strong><strong>80</strong>03 817003 819003 835003<br />

1/2 <strong>80</strong>1005 <strong>80</strong>5005 <strong>80</strong>6005 <strong>80</strong><strong>80</strong>05 817005 819005 836005 835005<br />

3/4 <strong>80</strong>1007 <strong>80</strong>5007 <strong>80</strong>6007 <strong>80</strong><strong>80</strong>07 817007 819007 836007 835007<br />

1 <strong>80</strong>1010 <strong>80</strong>5010 <strong>80</strong>6010 <strong>80</strong><strong>80</strong>10 817010 819010 836010 835010<br />

1 1/4 <strong>80</strong>1012 <strong>80</strong>5012 <strong>80</strong>6012 <strong>80</strong><strong>80</strong>12 817012 819012 836012 835012<br />

1 1/2 <strong>80</strong>1015 <strong>80</strong>5015 <strong>80</strong>6015 <strong>80</strong><strong>80</strong>15 817015 819015 836015 835015<br />

2 <strong>80</strong>1020 <strong>80</strong>5020 <strong>80</strong>6020 <strong>80</strong><strong>80</strong>20 817020 819020 836020 835020<br />

2 1/2 <strong>80</strong>1025 <strong>80</strong>5025 <strong>80</strong>6025 <strong>80</strong><strong>80</strong>25 817025 819025 836025 835025<br />

3 <strong>80</strong>1030 <strong>80</strong>5030 <strong>80</strong>6030 <strong>80</strong><strong>80</strong>30 817030 819030 836030 835030<br />

4 <strong>80</strong>1040 <strong>80</strong>5040 <strong>80</strong>6040 <strong>80</strong><strong>80</strong>40 817040 819040 836040 835040<br />

5 <strong>80</strong>1050 <strong>80</strong>6050(F) 817050(F) 836050F<br />

6 <strong>80</strong>1060 <strong>80</strong>5060F <strong>80</strong>6060 817060 836060 835060(F)<br />

8 <strong>80</strong>10<strong>80</strong> <strong>80</strong>50<strong>80</strong>F <strong>80</strong>60<strong>80</strong> 8170<strong>80</strong> 8360<strong>80</strong>F 8350<strong>80</strong>(F)<br />

10 <strong>80</strong>1100 (F) <strong>80</strong>6100(F) 817100(F) 836100F 835100F<br />

12 <strong>80</strong>1120 <strong>80</strong>6120(F) 817120(F) 836120F 835120F<br />

14 <strong>80</strong>1140F 817140F<br />

16 <strong>80</strong>1160F 817160F<br />

18 <strong>80</strong>11<strong>80</strong>F 8171<strong>80</strong>F<br />

20 <strong>80</strong>1200F 817200F<br />

24 <strong>80</strong>1240F 817240F<br />

Notes:<br />

• 150 Series (150 psi Maximum Internal Pressure Rating @ 73.4 °F (23 °C)) Moulded.<br />

• PVC Schedule <strong>80</strong> Fittings are produced in accordance with the following standards – ASTM D1784, ASTM D2467 (Soc Fittings), ASTM D2464 (Threaded Fittings).<br />

• Flanges are 150 lb. ANSI B16.5 dimensioned.<br />

• Threaded crosses, wyes, reducing wyes, 30° elbows, 22° elbows, threaded fi ttings, line couplings, repair couplings and many other fi ttings are available on request.<br />

• F indicates a fabricated fi tting. Some fabricated fi ttings may be fi berglass reinforced. (F) indicates fi tting is available molded or fabricated.<br />

• All 1/2” - 16” Molded fl anges have a 150 psi Maximum Internal Pressure Rating @ 73°F (23°C).<br />

• All 10” - 24” Fabricated fl anges have a 50 psi Maximum Internal Pressure Rating @ 73°F (23°C).<br />

• No provisions have been made for pressure surges, water hammer, or other conditions which should be considered.<br />

• All Socket Unions have a 235 psi Maximum Internal Pressure Rating @ 73°F (23°C).


CHEMKOR SCHEDULE <strong>80</strong> FITTINGS<br />

150 LB<br />

SOCKET<br />

FLANGES<br />

150 LB<br />

THREADED<br />

FLANGES<br />

150 LB<br />

BLIND<br />

FLANGES<br />

SOCKET<br />

VANSTONE<br />

FLANGES<br />

SPIGOT<br />

VANSTONE<br />

FLANGES SOCKET CAPS<br />

THREADED<br />

CAPS<br />

SOCKET<br />

CROSSES<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/4 847002 84<strong>80</strong>02 820002<br />

3/8 847003 84<strong>80</strong>03<br />

1/2 851005 852005 853005 854005 856005 847005 84<strong>80</strong>05 820005<br />

3/4 851007 852007 853007 854007 856007 847007 84<strong>80</strong>07 820007<br />

1 851010 852010 853010 854010 856010 847010 84<strong>80</strong>10 820010<br />

1 1/4 851012 852012 853012 854012 856012 847012 84<strong>80</strong>12 820012<br />

1 1/2 851015 852015 853015 854015 856015 847015 84<strong>80</strong>15 820015<br />

2 851020 852020 853020 854020 856020 847020 84<strong>80</strong>20 820020<br />

2 1/2 851025 852025 853025 854025 856025 847025 84<strong>80</strong>25 820025<br />

3 851030 852030 853030 854030 856030 847030 84<strong>80</strong>30 820030<br />

4 851040 852040 853040 85-040 856040 847040 84<strong>80</strong>40 820040<br />

5 851050 853050F 854050<br />

6 851060 852060 853060 854060 856060 847060 84<strong>80</strong>60F 820060F<br />

8 8510<strong>80</strong> 8520<strong>80</strong> 8530<strong>80</strong> 8540<strong>80</strong> 8560<strong>80</strong> 8470<strong>80</strong> 84<strong>80</strong><strong>80</strong>F 8200<strong>80</strong>F<br />

10 851100F 852100F 853100 854100 856100 847100F 820100F<br />

12 851120F 852120F 853120 854120 856120 847120F 820120F<br />

14 851140F 852140F 853140F 854140 856140F 847140F 820140F<br />

16 851160F 852160F 853160F 854160 856160F 847160F 820160F<br />

18 8511<strong>80</strong>F 8521<strong>80</strong>F 8531<strong>80</strong>F 8541<strong>80</strong>F 8561<strong>80</strong>F 8471<strong>80</strong>F 8201<strong>80</strong>F<br />

20 851200F 852200F 853200F 854200F 856200F 847200F 820200F<br />

24 851240F 852240F 853240F 854240F 856240F 847240F 820240F<br />

Notes:<br />

• 150 Series (150 psi Maximum Internal Pressure Rating @ 73.4 °F (23 °C) Moulded.<br />

• PVC Schedule <strong>80</strong> Fittings are produced in accordance with the following standards – ASTM D1784, ASTM D2467 (Soc Fittings), ASTM D2464 (Threaded Fittings).<br />

• Flanges are 150 lb. ANSI B16.5 dimensioned.<br />

• Threaded crosses, wyes, reducing wyes, 30° elbows, 22° elbows, threaded fi ttings, line couplings, repair couplings and many other fi ttings are available on request.<br />

• F indicates a fabricated fi tting. Some fabricated fi ttings may be fi berglass reinforced. (F) indicates fi tting is available molded or fabricated.<br />

• All 1/2” - 16” Molded fl anges have a 150 psi Maximum Internal Pressure Rating @ 73°F (23°C).<br />

• All 10” - 24” Fabricated fl anges have a 50 psi Maximum Internal Pressure Rating @ 73°F (23°C).<br />

• No provisions have been made for pressure surges, water hammer, or other conditions which should be considered.<br />

• All Socket Unions have a 235 psi Maximum Internal Pressure Rating @ 73°F (23°C).<br />

1-3<br />

1


1<br />

1-4<br />

CHEMKOR SCHEDULE <strong>80</strong> FITTINGS<br />

SOCKET<br />

COUPLINGS<br />

THREADED<br />

COUPLINGS<br />

THREADED<br />

PLUGS<br />

SOCKET<br />

UNIONS (EPDM<br />

O-RINGS)<br />

SOCKET<br />

UNIONS (VITON<br />

O-RINGS)<br />

THREADED<br />

UNIONS (VITON<br />

O-RINGS)<br />

THREADED<br />

UNIONS (EPDM<br />

O-RINGS)<br />

NO LEAK<br />

FLANGES<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/4 829002 830002 850002 897002 857002 85<strong>80</strong>02 89<strong>80</strong>02<br />

3/8 829003 830003 850003 897003 857003 85<strong>80</strong>03 89<strong>80</strong>03<br />

1/2 829005 830005 850005 897005 857005 85<strong>80</strong>05 89<strong>80</strong>05 8NLF005<br />

3/4 829007 830007 850007 897007 857007 85<strong>80</strong>07 89<strong>80</strong>07 8NLF007<br />

1 829010 830010 850010 897010 857010 85<strong>80</strong>10 89<strong>80</strong>10 8NLF010<br />

1 1/4 829012 830012 850012 897012 857012 85<strong>80</strong>12 89<strong>80</strong>12 8NLF012<br />

1 1/2 829015 830015 850015 897015 857015 85<strong>80</strong>15 89<strong>80</strong>15 8NLF015<br />

2 829020 830020 850020 897020 857020 85<strong>80</strong>20 89<strong>80</strong>20 8NLF020<br />

2 1/2 829025 830025 850025 897025 857025 85<strong>80</strong>25 89<strong>80</strong>25 8NLF025<br />

3 829030 830030 850030 897030 857030 85<strong>80</strong>30 89<strong>80</strong>30 8NLF030<br />

4 829040 830040 850040 897040 857040 85<strong>80</strong>40 89<strong>80</strong>40 8NLF040<br />

5 829050(F) 89<strong>80</strong>60 8NLF050<br />

6 829060 830060F 850060 897060 857060 85<strong>80</strong>60 8NLF060<br />

8 8290<strong>80</strong> 8300<strong>80</strong>F 8NLF0<strong>80</strong><br />

10 829100(F) 830100F 8NLF100<br />

12 829120(F) 8NLF120<br />

14 829140(F) 8NLF140<br />

16 829160F 8NLF160<br />

18 8291<strong>80</strong>F 8NLF1<strong>80</strong><br />

20 829200F 8NLF200<br />

24 829240F 8NLF240<br />

Notes:<br />

• 150 Series (150 psi Maximum Internal Pressure Rating @ 73.4 °F (23 °C)) Moulded.<br />

• PVC Schedule <strong>80</strong> Fittings are produced in accordance with the following standards – ASTM D1784, ASTM D2467 (Soc Fittings), ASTM D2464 (Threaded Fittings).<br />

• Flanges are 150 lb. ANSI B16.5 dimensioned.<br />

• Threaded crosses, wyes, reducing wyes, 30° elbows, 22° elbows, threaded fi ttings, line couplings, repair couplings and many other fi ttings are available on request.<br />

• F indicates a fabricated fi tting. Some fabricated fi ttings may be fi berglass reinforced. (F) indicates fi tting is available molded or fabricated.<br />

• All 1/2” - 16” Molded fl anges have a 150 psi Maximum Internal Pressure Rating @ 73°F (23°C).<br />

• All 10” - 24” Fabricated fl anges have a 50 psi Maximum Internal Pressure Rating @ 73°F (23°C).<br />

• No provisions have been made for pressure surges, water hammer, or other conditions which should be considered.<br />

• All Socket Unions have a 235 psi Maximum Internal Pressure Rating @ 73°F (23°C).<br />

• Please note that different bre not interchangeable, please specify if you are requesting a specifi c brand.


REDUCER<br />

BUSHINGS<br />

SOCKET X SLIP<br />

CHEMKOR SCHEDULE <strong>80</strong> FITTINGS<br />

REDUCER<br />

BUSHINGS<br />

SLIP x FPT<br />

REDUCER<br />

BUSHINGS<br />

FPT X MPT<br />

SOCKET<br />

REDUCING<br />

COUPLINGS<br />

THREADED<br />

REDUCING<br />

COUPLINGS<br />

NOMINAL<br />

PIPE SIZE<br />

3/8 x 1/4 837052 83<strong>80</strong>52 839052<br />

1/2 x 1/4 837072 83<strong>80</strong>72 839072 829072 830072<br />

1/2 x 3/8 837073 83<strong>80</strong>73 839073<br />

3/4 x 1/4 837098 83<strong>80</strong>98 839098<br />

3/4 x 1/2 837101 838101 839101 829101 830101<br />

1 x 1/4 837128 838128 839128<br />

1 x 1/2 837130 838130 839130 829130 830130<br />

1 x 3/4 837131 838131 839131 829131 830131<br />

1 1/4 x 1/2 837166 838166 839166 829166 830166<br />

1 1/4 x 3/4 837167 838167 839167 829167 830167<br />

1 1/4 x 1 837168 838168 839168 829168 830168<br />

1 1/2 x 1/2 837209 838209 839209 829209 830209<br />

1 1/2 x 3/4 837210 838210 839210 829210 830210<br />

1 1/2 x 1 837211 838211 839211 829211 830211<br />

1 1/2 x 1 1/4 837212 838212 839212 829212 830212<br />

2 x 1/2 837247 838247 839247 829247 830247<br />

2 x 3/4 837248 838248 839248 829248 830248<br />

2 x 1 837249 838249 839249 829249 830249<br />

2 x 1 1/4 837250 838250 839250 829250 830250<br />

2 x 1 1/2 837251 838251 839251 829251 830251<br />

2 1/2 x 1 837289 838289 839289<br />

2 1/2 x 1 1/4 837290 838290 839290<br />

2 1/2 x 1 1/2 837291 838291 839291 829291 830291<br />

2 1/2 x 2 837292 838292 839292 829292 830292<br />

3 x 1 837335 838335 839335<br />

3 x 1 1/4 837336 838336 839336<br />

3 x 1 1/2 837337 838337 839337 829337 830337<br />

3 x 2 837338 838338 839338 829338 830338<br />

3 x 2 1/2 837339 838339 839339 829339 830339<br />

4 x 2 837420 838420 839420 829420 830420<br />

4 x 2 1/2 837421 838421 839421 829421 830421<br />

4 x 3 837422 838422 839422 829422 830422<br />

6 x 3 837531 838531 839531<br />

6 x 4 837532 838532 839532 829532 830532<br />

8 x 4 829582 830582<br />

8 x 6 837585 838585 839585 829585 830585<br />

10 x 4 837624F 829624F<br />

10 x 6 837626F 829626F<br />

10 x 8 837628F 829628F<br />

12 x 4 837664F 829664F<br />

12 x 6 837666F 829666F<br />

12 x 8 837668F 829668F<br />

12 x 10 837670F 829670F<br />

14 x 6 837696F 829696F<br />

14 x 8 837698F 829698F<br />

14 x 10 837700F 829700F<br />

14 x 12 837704F 829704F<br />

16 x 8 837734F 829734F<br />

16 x 10 837736F 829736F<br />

16 x 12 837738F 829738F<br />

16 x 14<br />

Notes:<br />

837740F 829740F<br />

• 150 Series (150 psi Maximum Internal Pressure Rating @ 73.4 °F (23 °C)) Moulded.<br />

• PVC Schedule <strong>80</strong> Fittings are produced in accordance with the following standards – ASTM D1784,<br />

ASTM D2467 (Soc Fittings), ASTM D2464 (Threaded Fittings).<br />

• Threaded crosses, wyes, reducing wyes, 30° elbows, 22° elbows, threaded fi ttings, line couplings,<br />

repair couplings and many other fi ttings are available on request.<br />

• F indicates a fabricated fi tting. Some fabricated fi ttings may be fi berglass reinforced. (F) indicates<br />

fi tting is available molded or fabricated<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

Length<br />

(inches)<br />

THREAD-<br />

ED<br />

NIPPLES<br />

1/4 CLOSE 861037<br />

1/4 SHORT 861038<br />

1/4 3 861041<br />

1/4 4 861042<br />

1/4 5 861043<br />

1/4 6 861044<br />

3/8 CLOSE 861055<br />

3/8 SHORT 861056<br />

3/8 3 861058<br />

3/8 4 861059<br />

3/8 5 861061<br />

3/8 6 861062<br />

1/2 CLOSE 861063<br />

1/2 SHORT 861078<br />

1/2 3 861081<br />

1/2 4 861082<br />

1/2 5 861083<br />

1/2 6 861084<br />

3/4 CLOSE 861104<br />

3/4 SHORT 861105<br />

3/4 3 861106<br />

3/4 4 861107<br />

3/4 5 861108<br />

3/4 6 861109<br />

1 CLOSE 861133<br />

1 SHORT 861134<br />

1 3 861135<br />

1 4 861136<br />

1 5 861137<br />

1 6 861138<br />

1 1/4 CLOSE 861170<br />

1 1/4 SHORT 861171<br />

1 1/4 3 861172<br />

1 1/4 4 861173<br />

1 1/4 5 861174<br />

1 1/4 6 861175<br />

1 1/2 CLOSE 861213<br />

1 1/2 SHORT 861214<br />

1 1/2 3 861215<br />

1 1/2 4 861216<br />

1 1/2 5 861217<br />

1 1/2 6 861218<br />

2 CLOSE 861251<br />

2 SHORT 861252<br />

2 3 861253<br />

2 4 861254<br />

2 5 861255<br />

2 6 861256<br />

2 1/2 CLOSE 861260<br />

2 1/2 3 861261<br />

2 1/2 4 861265<br />

2 1/2 5 861268<br />

2 1/2 6 861269<br />

3 CLOSE 861338<br />

3 3 861339<br />

3 4 861341<br />

3 5 861342<br />

3 6 861343<br />

4 CLOSE 861422<br />

4 4 861423<br />

4 5 861430<br />

4 6 861426<br />

•<br />

•<br />

•<br />

SOCKET<br />

REDUC-<br />

ING TEES<br />

NOMINAL<br />

PIPE SIZE<br />

3/4 x 3/4 x 1/2 <strong>80</strong>1101<br />

1 x 1 x 1/2 <strong>80</strong>1130<br />

1 x 1 x 3/4 <strong>80</strong>1131<br />

1 1/2 x 1 1/2 x 3/4 <strong>80</strong>1210<br />

1 1/2 x 1 1/2 x 1 <strong>80</strong>1211<br />

2 x 2 x 1/2 <strong>80</strong>1247<br />

2 x 2 x 3/4 <strong>80</strong>1248<br />

2 x 2 x 1 <strong>80</strong>1249<br />

2 x 2 x 1 1/2 <strong>80</strong>1251<br />

3 x 3 x 2 <strong>80</strong>1338<br />

4 x 4 x 2 <strong>80</strong>1420<br />

3/4 x 3/4 x 1/2 <strong>80</strong>1101<br />

1 x 1 x 1/2 <strong>80</strong>1130<br />

1 x 1 x 3/4 <strong>80</strong>1131<br />

1 1/2 x 1 1/2 x 3/4 <strong>80</strong>1210<br />

1 1/2 x 1 1/2 x 1 <strong>80</strong>1211<br />

2 x 2 x 1/2 <strong>80</strong>1247<br />

2 x 2 x 3/4 <strong>80</strong>1248<br />

2 x 2 x 1 <strong>80</strong>1249<br />

2 x 2 x 1 1/2 <strong>80</strong>1251<br />

3 x 3 x 2 <strong>80</strong>1338<br />

4 x 4 x 2 <strong>80</strong>1420<br />

4 x 4 x 3 <strong>80</strong>1422<br />

6 x 6 x 4 <strong>80</strong>1532<br />

10 x 10 x 16 <strong>80</strong>1626<br />

10 x 10 x 8 <strong>80</strong>1628<br />

12 x 12 x 8 <strong>80</strong>1668<br />

12 x 12 x 10 <strong>80</strong>1670<br />

14 x 14 x 10 <strong>80</strong>1700<br />

14 x 14 x 12 <strong>80</strong>1702<br />

16 x 16 x 12 <strong>80</strong>1762<br />

16 x 16 x 14 <strong>80</strong>1764<br />

No provisions have<br />

been made for pressure<br />

surges, water<br />

hammer, or other<br />

conditions which<br />

should be considered.<br />

All 1/2” - 16”<br />

Moulded fl anges<br />

have a 150 psi<br />

Maximum Internal<br />

Pressure Rating @<br />

73°F (23°C).<br />

All 10” - 24” Fabricated<br />

fl anges have<br />

a 50 psi Maximum<br />

Internal Pressure<br />

Rating @ 73°F<br />

(23°C).<br />

1-5<br />

1


1<br />

1-6<br />

Applications<br />

• Swimming Pools and Spas<br />

• Chemical Feed Systems<br />

• Refrigeration<br />

• Drainage<br />

• Municipal Water Treatment Systems<br />

• Cooling Towers<br />

• Metallic Plating Lines<br />

MM Nominal Pipe<br />

Size (IN)<br />

CHEMKOR SCHEDULE 40 GRAY PIPE<br />

For more than a quarter of a century PVC Type I, Grade I, Schedule 40 piping systems<br />

have been successfully used for pressure and drainage systems in industrial, residential,<br />

commercial and agricultural installations. PVC Schedule 40 is ideal for applications where<br />

transmission of liquids or materials does not exceed 140°F. The life expectancy of plastic<br />

systems far exceeds that of metal systems and required maintenance is less complicated<br />

and cost effective. Systems are not adversely affected by environmental agents and buried<br />

systems are not adversely affected by normal soil contaminants. The inherent insulating<br />

qualities of PVC Schedule 40 provides substantial benefi ts in temperature control, and in<br />

commercial installations, sound transmission is greatly reduced. Joining is accomplished<br />

through solvent cementing, threading or fl anging, insulation is generally not required, and<br />

extensive material handling and fabricating equipment is not necessary.<br />

Part Number Crate Qty<br />

Feet<br />

Outside<br />

Diameter (IN)<br />

Features<br />

• Stocked in 10’ or 20’ lengths, bell or plain end<br />

• Available in various lengths as a special<br />

• Bell end joints also available<br />

• Lightweight for quick and easy installation<br />

• Smooth interior walls reduce friction<br />

• Reduced friction limits energy requirements<br />

• Low maintenance reduces operating costs<br />

Max. Inside<br />

Diameter (IN)<br />

Min. Wall<br />

Thickness (IN)<br />

Weight per<br />

100 Feet<br />

Pressure Rating<br />

at 73.4°F<br />

12 1/2 x 10 ft 010207BS 3,000 0.840 0.622 0.109 16 590<br />

20 3/4 x 10 ft 010208BS 2,200 1.050 0.824 0.113 22 4<strong>80</strong><br />

25 1 x 10 ft 010209BS 1,<strong>80</strong>0 1.315 1.049 0.133 32 450<br />

32 1 1/4 x 10 ft 010210BS 1,600 1.660 1.3<strong>80</strong> 0.140 43 370<br />

40 1 1/2 x 10 ft 010211BS 1,<strong>80</strong>0 1.900 1.610 0.145 52 330<br />

50 2 x 10 ft 010212BS 1,400 2.375 2.069 0.154 69 2<strong>80</strong><br />

65 2 1/2 x 10 ft 010213BS 990 2.875 2.469 0.203 109 300<br />

75 3 x 10 ft 010214BS 8<strong>80</strong> 3.500 3.068 0.216 144 260<br />

100 4 x 20 ft 010216B 1,140 4.500 4.026 0.237 203 220<br />

125 5 x 20 ft 010217B 260 5.563 5.017 0.258 273 190<br />

150 6 x 20 ft 010218B 520 6.625 6.031 0.2<strong>80</strong> 354 1<strong>80</strong><br />

200 8 x 20 ft 010222B 200 8.625 7.943 0.322 531 160<br />

250 10 x 20 ft 010219B 160 10.75 9.976 0.356 753 140<br />

300 12 x 20 ft 010220B 120 12.75 11.89 0.406 995 130<br />

350 14 x 20 ft 010224 60 14.00 13.072 0.438 1181 130<br />

400 16 x 20 ft 010226 40 16.00 14.940 0.500 1542 130<br />

450 18 x 20 ft 010228 20 18.00 16.<strong>80</strong>9 0.562 2111 130<br />

500 20 x 20 ft 010230 20 20.00 18.743 0.593 24<strong>80</strong> 130<br />

600 24 x 20 ft 010234 20 24.00 22.544 0.687 3451 130<br />

Notes:<br />

• Pressure Rating at 73.4 °F (23 °C).<br />

• CHEMKOR pressure pipe conforms to CSA Standard B137.3 and ASTM D1784, D1785.<br />

• Schedule 40 pipe is not recommended for threading.<br />

• Schedule <strong>80</strong> pipe is recommended for threading.<br />

• Not recommended for compressed air or gas service.


CHEMKOR SCHEDULE 40 GRAY FITTINGS<br />

SOCKET TEES<br />

90° SOCKET<br />

ELBOWS<br />

45° SOCKET<br />

ELBOWS<br />

SOCKET<br />

COUPLINGS<br />

FEMALE<br />

ADAPTERS<br />

MALE<br />

ADAPTERS<br />

FITTING<br />

ADAPTER<br />

SPGT X FPT SOCKET CAPS<br />

45° SOCKET<br />

LATERALS<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/4<br />

3/8 406003<br />

1/2 401005 406005 417005 429005 435005 436005 47<strong>80</strong>05 447005<br />

3/4 401007 406007 417007 429007 435007 436007 47<strong>80</strong>07 447007<br />

1 401010 406010 417010 429010 435010 436010 47<strong>80</strong>10 447010<br />

1 1/4 401012 406012 417012 429012 435012 436012 47<strong>80</strong>12 447012<br />

1 1/2 401015 406015 417015 429015 435015 436015 47<strong>80</strong>15 447015<br />

2 401020 406020 417020 429020 435020 436020 47<strong>80</strong>20 447020<br />

2 1/2 401025 406025 417025 429025 435025 436025 47<strong>80</strong>25 447025<br />

3 401030 406030 417030 429030 435030 436030 47<strong>80</strong>30 447030<br />

4 401040 406040 417040 429040 435040 436040 47<strong>80</strong>40 447040<br />

5 401050 406050 417050 429050 435050 436050 447050<br />

6 401060 406060 417060 429060 436060 447060<br />

8 4010<strong>80</strong>W 4060<strong>80</strong>W 4170<strong>80</strong>W 4290<strong>80</strong>W 4360<strong>80</strong>W 4470<strong>80</strong>W<br />

10 401100F 406100F 417100 429100F 447100F 475100F<br />

12 401120F 406120F 417120 829120F 447120F 475120F<br />

14 401140F 406140F 417140F 429140F 447140F 475140F<br />

16 401160F 406160F 417160F 429160F 447160F 475160F<br />

18 4011<strong>80</strong>F 4061<strong>80</strong>F 4171<strong>80</strong>F 4291<strong>80</strong>F 4471<strong>80</strong>F 4751<strong>80</strong>F<br />

20 401200F 406200F 417200F 429200F 447200F 475200F<br />

24 401240F 406240F 417240F 429240F 447240F 475240F<br />

Notes:<br />

• PVC Schedule 40 Fittings are produced in accordance with the following standards – ASTM D1784, ASTM D2466.<br />

• All 8” fi ttings available in white PVC material only. All Schedule 40 reducing tees are standard tees with a reducer bushing.<br />

• PVC Schedule 40 Fittings are produced in accordance with the following standards ASTM D1784, ASTM D2466.<br />

• The maximum continuous working pressure of the fi ttings is equal to 150 PSI at 73.4 °F (23 °C). No provisions have been made for pressure surges, water hammer, or<br />

other conditions which should be considered.<br />

• All custom fabricated fi ttings are not subject to return. Many other fi ttings are available on request.<br />

• F indicates a fabricated fi tting. Some fabricated fi ttings may be fi berglass reinforced. (F) indicates fi tting is available molded or fabricated.<br />

1-7<br />

1


1<br />

1-8<br />

CHEMKOR SCHEDULE 40 GRAY FITTINGS<br />

REDUCER<br />

BUSHINGS<br />

SOCKET X SLIP<br />

REDUCER<br />

BUSHINGS<br />

SLIP x FPT<br />

SOCKET<br />

REDUCING<br />

COUPLING<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4 x 1/2 437101 438101 429101<br />

1 x 1/2 437130 438130<br />

1 x 3/4 437131 438131 429131<br />

1 1/4 x 1/2 437166 438166<br />

1 1/4 x 3/4 437167 438167<br />

1 1/4 x 1 437168 438168 429168<br />

1 1/2 x 1/2 437209 438209<br />

1 1/2 x 3/4 437210 438210<br />

1 1/2 x 1 437211 438211<br />

1 1/2 x 1 1/4 437212 438212 429212<br />

2 x 1/2 437247 438247<br />

2 x 3/4 437248 438248<br />

2 x 1 437249 438249<br />

2 x 1 1/4 437250 438250<br />

2 x 1 1/2 437251 438251 429251<br />

2 1/2 x 2 437292 438292<br />

3 x 1 1/2 437337 438337<br />

3 x 2 437338 438338 429338<br />

3 x 2 1/2 437339 438339<br />

4 x 2 437420 438420<br />

4 x 3 437422 438422 429422<br />

6 x 4 437532 438532<br />

8 x 3 4375<strong>80</strong>F<br />

8 x 4 437582F<br />

8 x 6 437585F<br />

10 x 4 437624F 429624F<br />

10 x 6 437626F 429626F<br />

10 x 8 437628F 429628F<br />

12 x 4 437664F 429664F<br />

12 x 6 437666F 429666F<br />

12 x 8 437668F 429668F<br />

12 x 10 437670F 429670F<br />

14 x 6 437696F 429696F<br />

14 x 8 437698F 429698F<br />

14 x 10 437700F 429700F<br />

14 x 12 437704F 429704F<br />

16 x 8 437734F 429734F<br />

16 x 10 437736F 489736F<br />

16 x 12 437738F 429738F<br />

16 x 14 437740F 429740F<br />

18 x 8 437748F 429748F<br />

18 x 10 437750F 429750F<br />

18 x 12 437752F 429752F<br />

18 x 14 437754F 429754F<br />

18 x 16 437756F 429756F<br />

20 x 12 437768F 429768F<br />

20 x 14 437770F 429770F<br />

20 x 16 437772F 429772F<br />

20 x 18 437774F 429774F<br />

24 x 14 437788F 429788F<br />

24 x 16 437790F 429790F<br />

24 x 18 437792F 429792F<br />

SOCKET<br />

REDUCING<br />

TEES<br />

SOCKET 45<br />

REDUCING<br />

LATERAL<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4 x 3/4 x 1/2 401101 475101<br />

1 x 3/4 x 3/4 401125 475125<br />

1 x 1 x 1/2 401130 475130<br />

1 x 1 x 3/4 401131 475131<br />

1 1/4 x 1 1/4 x 1/2 401166 475166<br />

1 1/4 x 1 1/4 x 3/4 401167 475167<br />

1 1/4 x 1 1/4 x 1 401168 475168<br />

1 1/2 x 1 1/2 x 3/4 401210 475210<br />

1 1/2 x 1 1/2 x 1 401211 475211<br />

2 x 2 x 3/4 401248 475248<br />

2 x 2 x 1 401249 475249<br />

2 x 2 x 1 1/2 401251 475251<br />

3 x 3 x 3/4 401334 475334<br />

3 x 3 x 1 401335 475335<br />

3 x 3 x 1 1/2 401337 475337<br />

3 x 3 x 2 401338 475338<br />

4 x 4 x 3/4 401416 475416<br />

4 x 4 x 1 401417 475417<br />

4 x 4 x 2 401420 475420<br />

4 x 4 x 3 401422 475422<br />

10 x 10 x 4 401624 475624<br />

10 x 10 x 6 401626 475626<br />

10 x 10 x 8 401628 475628<br />

12 x 12 x 4 401664 475664<br />

12 x 12 x 6 401666 475666<br />

12 x 12 x 8 401668 475668<br />

12 x 12 x 10 401670 475670<br />

14 x 14 x 6 401696 475696<br />

14 x 14 x 8 401698 475698<br />

14 x 14 x 10 401700 475700<br />

14 x 14 x 12 401704 475704<br />

16 x 16 x 8 401734 475734<br />

16 x 16 x 10 401736 475736<br />

16 x 16 x 12 401738 475738<br />

16 x 16 x 14 401740 475740<br />

18 x 18 x 8 401748 475748<br />

18 x 18 x 10 401750 475750<br />

18 x 18 x 12 401752 475752<br />

18 x 18 x 14 401754 475754<br />

18 x 18 x 16 401756 475756<br />

20 x 20 x 12 401768 475768<br />

20 x 20 x 14 401770 475770<br />

20 x 20 x 16 401772 475772<br />

20 x 20 x 18 401774 475774<br />

24 x 24 x 14 401788 475788<br />

24 x 24 x 16 401790 475790<br />

24 x 24 x 18 401792 475792<br />

24 x 24 x 20 401794 475794<br />

24 x 20 437794F 429794F<br />

Notes:<br />

• PVC Schedule 40 Fittings are produced in accordance with the following standards – ASTM D1784, ASTM D2466.<br />

• All 8” fi ttings available in white PVC material only. Some Schedule 40 reducing tees are standard tees with a reducer bushing.<br />

• PVC Schedule 40 Fittings are produced in accordance with the following standards ASTM D1784, ASTM D2466.<br />

• The maximum continuous working pressure of the fi ttings is equal to 150 PSI at 73.4°F (23°C). No provisions have been made forpressure surges, water<br />

hammer, or other conditions which should be considered.<br />

• All custom fabricated fi ttings are not subject to return. Many other fi ttings are available on request.<br />

• F indicates a fabricated fi tting. Some fabricated fi ttings may be fi berglass reinforced. (F) indicates fi tting is available molded or fabricated.


Applications<br />

• Swimming Pools and Spas<br />

• Marine<br />

• Refrigeration<br />

• Drainage<br />

• Mobile Homes<br />

• Cooling Towers<br />

• Metallic Plating Lines<br />

MM Nominal Pipe<br />

Size (IN)<br />

CHEMKOR SCHEDULE 40 WHITE PIPE<br />

For more than a quarter of a century PVC Type I, Grade I, Schedule 40 piping systems have<br />

been successfully used for pressure and drainage systems in industrial, residential, commercial<br />

and agricultural installations. PVC Schedule 40 is ideal for applications where transmission<br />

of liquids or materials does not exceed 140°F. The life expectancy of plastic systems far<br />

exceeds that of metal systems and required maintenance is simpler and less costly. Systems are<br />

not adversely affected by environmental agents and buried systems are not adversely affected<br />

by normal soil contaminants. The inherent insulating qualities of PVC Schedule 40 provides<br />

substantial benefi ts in temperature control, and in commercial installations, sound transmission<br />

is greatly reduced. Joining is accomplished through solvent cementing, threading or fl anging,<br />

insulation is generally not required, and extensive material handling and fabricating equipment<br />

is not necessary. Many fi tting confi gurations available up to 24” in diameter upon request.<br />

Part Number Crate Qty<br />

(Feet)<br />

Outside<br />

Diameter (IN)<br />

Features<br />

• Stocked in 10’ or 20’ lengths, bell or plain end<br />

• Available in various lengths as a special<br />

• Bell end joints also available<br />

• Lightweight for quick and easy installation<br />

• Smooth interior walls reduce friction<br />

• Reduced friction limits energy requirements<br />

• Low maintenance reduces operating costs<br />

Max. Inside<br />

Diameter (IN)<br />

Min. Wall<br />

Thickness<br />

Weight per<br />

100 Feet<br />

Pressure Rating<br />

at 73.4°F<br />

12 1/2 x 10 ft 010207WS 3,000 0.84 0.622 0.109 16 590<br />

20 3/4 x 10 ft 010208WS 2,200 1.05 0.824 0.113 22 4<strong>80</strong><br />

25 1 x 10 ft 010209WS 1,<strong>80</strong>0 1.315 1.049 0.133 32 450<br />

32 1 1/4 x 10 ft 010210WS 1,600 1.66 1.38 0.14 43 370<br />

40 1 1/2 x 10 ft 010211WS 1,<strong>80</strong>0 1.9 1.61 0.145 52 330<br />

50 2 x 10 ft 010212WS 1,400 2.375 2.069 0.154 69 2<strong>80</strong><br />

65 2 1/2 x 10 ft 010213WS 990 2.875 2.469 0.203 109 300<br />

75 3 x 10 ft 010214WS 8<strong>80</strong> 3.5 3.068 0.216 144 260<br />

100 4 x 20 ft 010216WB 1,140 4.5 4.026 0.237 203 220<br />

125 5 x 20 ft 010217WB 260 5.563 5.017 0.258 273 190<br />

150 6 x 20 ft 010218WB 520 6.625 6.031 0.28 354 1<strong>80</strong><br />

200 8 x 20 ft 010222WB 200 8.625 7.943 0.322 531 160<br />

250 10 x 20 ft 010219WB 160 10.75 9.976 0.356 753 140<br />

300 12 x 20 ft 010220WB 120 12.75 11.89 0.406 995 130<br />

350 14 x 20 ft 010224W 60 14 13.072 0.438 1181 130<br />

400 16 x 20 ft 010226W 40 16 14.94 0.5 1542 130<br />

450 18 x 20 ft 010228W 20 18 16.<strong>80</strong>9 0.562 2111 130<br />

500 20 x 20 ft 010230W 20 20 18.743 0.593 24<strong>80</strong> 130<br />

600 24 x 20 ft 010234W 20 24 22.544 0.687 3451 130<br />

Notes:<br />

• Pressure Rating at 73.4°F (23°C).<br />

• Certain confi gurations not available.<br />

• CHEMKOR pressure pipe conforms to CSA Standard B137.3 and ASTM D1784, D1785.<br />

• Schedule 40 pipe is not recommended for threading.<br />

• Schedule <strong>80</strong> pipe is recommended for threading.<br />

• Not recommended for compressed air or gas service.<br />

1-9<br />

1


1<br />

1-10<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

CHEMKOR SCHEDULE 40 WHITE FITTINGS<br />

45º SOCKET<br />

ELBOWS<br />

90º SOCKET<br />

ELBOWS<br />

90º ELBOWS<br />

(FPT X MPT)<br />

90º ELBOWS<br />

(FPT X FPT)<br />

90º ELBOWS<br />

(SOC X FPT)<br />

90º ELBOWS<br />

(SOC X<br />

MPT)<br />

90º ELBOWS<br />

(SPG X<br />

MALE SLIP)<br />

SOCKET<br />

TEES<br />

THREADED<br />

TEES<br />

1/2" 417005W 406005W 412005W 40<strong>80</strong>05W 407005W 410005W 409005W 401005W 40005W<br />

3/4" 417007W 406007W 412007W 40<strong>80</strong>07W 407007W 410007W 409007W 401007W 405007W<br />

1" 417010W 406010W 412010W 40<strong>80</strong>10W 407010W 410010W 409010W 401010W 405010W<br />

1-1/4" 417012W 406012W 412012W 40<strong>80</strong>12W 407012W 410012W 409012W 401012W 405012W<br />

1-1/2" 417015W 406015W 412015W 40<strong>80</strong>15W 407015W 410015W 409015W 401015W 405015W<br />

2" 417020W 406020W 412020W 40<strong>80</strong>20W 407020W 410020W 409020W 401020W 405020W<br />

2-1/2" 417025W 406025W 407025W 401025W<br />

3" 417030W 406030W 407030W 401030W<br />

4" 417040W 406040W 407040W 401040W<br />

6" 417060W 406060W 401060W<br />

8" 4170<strong>80</strong>W 4060<strong>80</strong>W 4010<strong>80</strong>W<br />

SOCKET<br />

COUPLINGS<br />

THREADED<br />

COUPLINGS<br />

SOCKET<br />

CAPS<br />

THREADED<br />

CAPS<br />

MALE<br />

ADAPTERS<br />

FEMALE<br />

ADAPTERS<br />

SOCKET<br />

CROSSES<br />

TEES<br />

(SOC X SOC<br />

X FPT)<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/2 429005W 430005W 447005W 44<strong>80</strong>05W 436005W 435005W 420005W 402005W<br />

3/4 429007W 430007W 447007W 44<strong>80</strong>07W 436007W 435007W 420007W 402007W<br />

1 429010W 430010W 447010W 44<strong>80</strong>10W 436010W 435010W 420010W 402010W<br />

1-1/4 429012W 430012W 447012W 44<strong>80</strong>12W 436012W 435012W 420012W 402012W<br />

1-1/2 429015W 447015W 44<strong>80</strong>15W 436015W 435015W 420015W 402015W<br />

2 429020W 447020W 44<strong>80</strong>20W 436020W 435020W 420020W 402020W<br />

2-1/2 429025W 447025W 44<strong>80</strong>25W 436025W 435025W 420025W 402025W<br />

3 429030W 447030W 44<strong>80</strong>30W 436030W 435030W 420030W 402030W<br />

4 429040W 447040W 44<strong>80</strong>40W 436040W 435040W 420040W 402040W<br />

6 429060W 447050W 44<strong>80</strong>60W 436060W 435060W<br />

8 4290<strong>80</strong>W 447060W 4360<strong>80</strong>W<br />

10 429100W 4470<strong>80</strong>W<br />

12 429120W<br />

Notes:<br />

• PVC Schedule 40 Fittings are produced in accordance with the following standards – ASTM D1784, ASTM D2466.<br />

• Many other fi ttings are available on request.<br />

• The maximum continuous working pressure of the fi ttings is equal to 150 PSI at 73.4°F (23°C). No provisions have been made for pressure surges, water hammer, or<br />

other conditions which should be considered.<br />

• All custom fabricated fi ttings are not subject to return. Many other fi ttings are available on request.


CHEMKOR SCHEDULE 40 WHITE FITTINGS<br />

SOCKET<br />

REDUCING<br />

TEES<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4 x 3/4 x 1/2 401101W<br />

1 x 1 x 1/2 401130W<br />

1 x 1 x 3/4 401131W<br />

1-1/4 x 1-1/4 401166W<br />

x 1/2<br />

1-1/4 x 1-1/4<br />

x 3/4<br />

401167W<br />

1-1/4 x 1-1/4 x 1 401168W<br />

1-1/2 x 1-1/2<br />

x 1/2<br />

401209W<br />

1-1/2 x 1-1/2<br />

x 3/4<br />

401210W<br />

1-1/2 x 1-1/2 x 1 401211W<br />

1-1/2 x 1-1/2 x<br />

1-1/4<br />

401212W<br />

2 x 2 x 1/2 401247W<br />

2 x 2 x 3/4 401248W<br />

2 x 2 x 1 401249W<br />

2 x 2 x 1-1/4 401250W<br />

2 x 2 x 1-1/2 401251W<br />

2-1/2 x 2-1/2<br />

x 3/4<br />

401288W<br />

2-1/2 x 2-1/2 x 1 401289W<br />

2-1/2 x 2-1/2 x<br />

1-1/4<br />

401290W<br />

2-1/2 x 2-1/2 x<br />

1-1/2<br />

401291W<br />

2-1/2 x 2-1/2 x 2 401292W<br />

3 x 3 x 3/4 401334W<br />

3 x 3 x 1 401335W<br />

3 x 3 x 1-1/4 401336W<br />

3 x 3 x 1-1/2 401337W<br />

3 x 3 x 2 401338W<br />

4 x 4 x 3/4 401416W<br />

4 x 4 x 1 401417W<br />

4 x 4 x 1-1/4 401418W<br />

4 x 4 x 1-1/2 401419W<br />

4 x 4 x 2 401420W<br />

4 x 4 x 3 401422W<br />

6 x 6 x 2 401528W<br />

6 x 6 x 3 401530W<br />

6 x 6 x 4 401532W<br />

8 x 8 x 3 4015<strong>80</strong>W<br />

8 x 8 x 4 401582W<br />

8 x 8 x 6 401585W<br />

TEES (SOC X<br />

SOC X RED.<br />

FPT)<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4 x 3/4 x 1/2 402101W<br />

1 x 1 x 1/2 402130W<br />

1 x 1 x 3/4 402131W<br />

1-1/4 x 1-1/4 402166W<br />

x 1/2<br />

1-1/4 x 1-1/4<br />

x 3/4<br />

1-1/4 x 1-1/4<br />

x 1<br />

1-1/2 x 1-1/2<br />

x 1/2<br />

1-1/2 x 1-1/2<br />

x 3/4<br />

1-1/2 x 1-1/2<br />

x 1<br />

402167W<br />

402168W<br />

402209W<br />

402210W<br />

402211W<br />

2 x 2 x 1/2 402247W<br />

2 x 2 x 3/4 402248W<br />

2 x 2 x 1 402249W<br />

2 x 2 x 1-1/4 402250W<br />

2 x 2 x 1-1/2 402251W<br />

2-1/2 x 2-1/2 x<br />

1-1/2<br />

402291W<br />

3 x 3 x 3/4 402334W<br />

3 x 3 x 1 402335W<br />

3 x 3 x 1-1/4 402338W<br />

3 x 3 x 1-1/2 402337W<br />

4 x 4 x 1 402417W<br />

4 x 4 x 3 402422W<br />

TEES (SLIP X<br />

RED SLIP X<br />

RED SLIP)<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4 x 1/2 x 1/2 401094W<br />

1 x 3/4 x 1/2 401124W<br />

1 x 3/4 x 3/4 401125W<br />

1-1/4 x 1 x 1/2 401156W<br />

1-1/4 x 1 x 3/4 401157W<br />

1-1/4 x 1 x 1 401158W<br />

1-1/2 x 1-1/4<br />

x 1/2<br />

401199W<br />

2 x 1-1/2 x 1 401239W<br />

2 x 1-1/2 x<br />

1-1/2<br />

401241W<br />

SOCKET RE-<br />

DUCING TEES<br />

(SOC X SOC X<br />

INC. SOC)<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1 x 1 x 1 1/4 401132W<br />

1 x 1 x 1 1/2 401134W<br />

REDUCER<br />

COUPLINGS<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4 x 1/2 429101W<br />

1 x 3/4 429131W<br />

1-1/4 x 1 429168W<br />

TEES (SLIP X<br />

RED. SLIP X<br />

RED. FPT)<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4 x 1/2 x 1/2 402094W<br />

3/4 x 1/2 x 3/4 402095W<br />

1 x 3/4 x 1/2 402124W<br />

1 x 3/4 x 3/4 402125W<br />

1 1/2 x 1 1/4 402199W<br />

x 1/2<br />

2 x 1/2 402251W<br />

90º REDUCING<br />

ELBOWS (SOC<br />

X SLIP)<br />

ADAPTERS<br />

FPT X RED.<br />

SLIP<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4 x 1/2 435074W<br />

1 x 3/4 435102W<br />

1-1/4 x 1 435132W<br />

TEES (SOC X<br />

SOC X RED.<br />

FPT)<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4 x 1/2 x 3/4 401095W<br />

1 x 3/4 x 1 401126W<br />

90º REDUCING<br />

ELBOWS (SOC<br />

X FPT)<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4 x 1/2 406101W 407101W<br />

1 x 1/2 406130W 407130W<br />

1 x 3/4 406131W 407131W<br />

1 1/4 x 1/2 407168W<br />

1 1/2 x 1 1/4 406212W<br />

2 x 1/2 406251W<br />

Notes:<br />

• PVC Schedule 40 Fittings are produced in accordance with the following standards – ASTM<br />

D1784, ASTM D2466.<br />

• The maximum continuous working pressure of the fi ttings is equal to 150 PSI at<br />

73.4°F (23°C). No proviions have been made for pressure surges, water hammer, or<br />

other conditions which should be considered.<br />

• All custom fabricated fi ttings are not subject to return. Many other fi ttings are available on<br />

request.<br />

1-11<br />

1


1<br />

1-12<br />

Part<br />

Number<br />

Nominal<br />

Pipe Size<br />

(inches)<br />

Applications<br />

• Sight Glass<br />

• Dual Containment<br />

• Food Processing<br />

• Chemical Processing<br />

• Medical use<br />

• Cosmetics<br />

• Visual Testing Equipment<br />

Crate<br />

Qty<br />

(Feet)<br />

OD<br />

(in.)<br />

ID<br />

(in.)<br />

Min. Wall<br />

Thickness<br />

(IN)<br />

Weight<br />

per<br />

Foot<br />

Pressure<br />

Rating<br />

at<br />

73.4°F<br />

Features<br />

• Available in SCH 40 and <strong>80</strong> dimensions<br />

• Available in ¼” to 8” diameters<br />

• Available in 10’ lengths, plain end<br />

• Joined using simple solvent weld joining<br />

• Fully compatible with standard PVC pipe and fi ttings<br />

• Corrosion resistant and lightweight<br />

• Packaged in bags and boxes on line to eliminate scratching<br />

Part<br />

Number<br />

Nominal Pipe<br />

Size (inches)<br />

Crate<br />

Qty<br />

(Feet)<br />

Clear PVC Schedule <strong>80</strong> Pipe (10 ft lengths) Clear PVC Schedule 40 Pipe (10 ft lengths)<br />

OD<br />

(in.)<br />

ID<br />

(in.)<br />

Min. Wall<br />

Thickness<br />

(IN)<br />

R8-250 1/4 x 10 ft 100 0.54 0.302 0.119 0.1 570 R4-250 1/4 x 10 ft 350 0.54 0.302 0.119 0.1 390<br />

R8-375 3/8 x 10 ft 100 0.675 0.423 0.126 0.138 460 R4-375 3/8 x 10 ft 350 0.675 0.423 0.126 0.138 310<br />

R8-500 1/2 x 10 ft 350 0.84 0.546 0.147 0.202 420 R4-500 1/2 x 10 ft 350 0.84 0.546 0.147 0.202 300<br />

R8-750 3/4 x 10 ft 250 1.05 0.742 0.154 0.273 340 R4-750 3/4 x 10 ft 250 1.05 0.742 0.154 0.273 240<br />

R8-1000 1 x 10 ft 200 1.315 0.957 0.179 0.402 320 R4-1000 1 x 10 ft 250 1.315 0.957 0.179 0.402 220<br />

58-1250 1 1/4 x 10 120 1.66 1.278 0.191 0.554 260 R4-1250 1 1/4 x 10 200 1.66 1.278 0.191 0.554 1<strong>80</strong><br />

R8-1500 1-1/2 x 10 100 1.9 1.5 0.2 0.673 240 R4-1500 1-1/2 x 10 160 1.9 1.5 0.2 0.673 170<br />

R8-2000 2 x 10 ft 60 2.375 1.939 0.218 0.932 200 R4-2000 2 x 10 ft 120 2.375 1.939 0.218 0.932 140<br />

R8-3000 3 x 10 ft 40 3.5 2.9 0.3 1.903 190 R4-2500 2-1/2 X 10 ft <strong>80</strong> 2.875 2.445 0.203 1.076 150<br />

R8-4000 4 x 10 ft 30 4.5 3.826 0.337 2.782 160 R4-3000 3 x 10 ft 60 3.5 2.9 0.3 1.903 130<br />

R8-6000 6 x 10 ft 10 6.625 5.761 0.432 5.913 140 R4-3500 3-1/2 x 10 ft 50 4 3.52 0.288 1.697 120<br />

Notes:<br />

• This size does not comply with Schedule 40 as to I.D. and Wall Thick<br />

ness.<br />

• For water at 73.4 °F (23 °C) with solvent cemented joints. Working<br />

pressure decreases by approximately 1.29% per degree F over 73.4 °F<br />

(23 °C).<br />

• Complies with title 21 food & drug, part #121 paragraph 121.2521 &<br />

121.2597<br />

• Threading not recommended.<br />

• Schedule 40 type II grade I.<br />

• Per ASTM D–1784–cell classifi cation 12454B.<br />

• Schedule 40 pipe also available in 20 ft lengths upon request.<br />

CLEAR PVC PIPE<br />

<strong>Fabco</strong> Clear Rigid PVC piping provides a versatile, cost-effective alternative for many<br />

piping applications, particularly those where visual monitoring of processes is critical.<br />

The benefi ts of rigid PVC piping are well recognized: exceptional corrosion resistance;<br />

smooth interior walls for unimpeded fl ow and reduced sediment buildup; non-contaminating<br />

for purity applications; fast, reliable solvent-welded connections; good pressurebearing<br />

capability; and ease of handling and installation, to name a few.<br />

All of these important benefi ts are now available in a unique product with optimum clarity.<br />

This clarity provides the all-round visibility that specialized applications demand<br />

— whether it be clean room applications, sight glass, dual-containment or various other<br />

processing applications where continuous monitoring is necessary.<br />

Weight<br />

per<br />

Foot<br />

Pressure<br />

Rating at<br />

73.4°F<br />

R4-4000 4 x 10 ft 50 4.5 3.826 0.337 2.782 110<br />

R4-6000 6 x 10 ft 10 6.625 5.761 0.432 5.913 90<br />

R4-6500 *<br />

6 x 1/8 x 10 ft 10 6.625 6.355 0.125 1.647 45<br />

R4-<strong>80</strong>00 8 x 10 ft 10 8.825 7.943 0.322 5.305 <strong>80</strong><br />

R4-10000 10 x 10 ft 10 10.75 9.976 0.365 7.532 70<br />

48-12000 12 x 10 ft 10 12.75 11.89 0.406 9.949 60


SIZE<br />

MALE<br />

ADAPTER<br />

SCHEDULE 40 CLEAR PVC FITTING<br />

FEMALE<br />

ADAPTER<br />

SOCKET<br />

COUPLING<br />

45º STREET<br />

ELBOWS<br />

(SLIPXSOC)<br />

45º<br />

SOCKET<br />

ELBOWS<br />

90º STREET<br />

ELBOW<br />

(SPG X SLP)<br />

90º<br />

SOCKET<br />

ELBOW<br />

SOCKET<br />

TEES<br />

SOCKET<br />

WYE<br />

SOCKET<br />

CAP<br />

1/4" 435002C 429002C 417002C 406002C 401002C 447002C<br />

3/8" 436003C 435003C 429003C 417003C 406003C 401003C 447003C<br />

1/2" 436005C 435005C 429005C 427005C 417005C 409005C 406005C 401005C 447005C<br />

3/4" 436007C 435007C 429007C 427007C 417007C 409007C 406007C 401007C 447007C<br />

1" 436010C 435010C 429010C 427010C 417010C 409010C 406010C 401010C 447010C<br />

1-1/4" 436012C 435012C 429012C 427012C 417012C 409012C 406012C 401012C 447012C<br />

1-1/2" 436015C 435015C 429015C 427015C 417015C 409015C 406015C 401015C 475015C 447015C<br />

2" 436020C 435020C 429020C 427020C 417020C 409020C 406020C 401020C 475020C 447020C<br />

2-1/2" 436025C 435025C 429025C 427025C 417025C 409025C 406025C 401025C 475030C 447025C<br />

3" 436030C 435030C 429030C 427030C 417030C 406030C 401030C 475040C 447030C<br />

4" 436040C 435040C 429040C 427040C 417040C 406040C 401040C 475060C 447040C<br />

6" 429060C 417060C 406060C 401060C 475532C 447060C<br />

8" 4290<strong>80</strong>C 4170<strong>80</strong>C 4060<strong>80</strong>C 4010<strong>80</strong>C 4470<strong>80</strong>C<br />

Notes:<br />

• For water at 73.4 °F (23 °C) with solvent cemented joints. Working pressure decreases by approximately 1.29% per degree F<br />

over 73.4°F.<br />

• Complies with title 21 food & drug, part #121 paragraph 121.2521 & 121.2597.<br />

• Threading not recommended.<br />

• Schedule 40 type II grade I.<br />

• Per ASTM D–1784–cell classifi cation 12454B.<br />

• Fittings are not a standard stock item/made to order or on special request.<br />

REDUCER<br />

BUSHINGS<br />

SOCKET X<br />

SLIP<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4X1/2 437101C<br />

1X3/4 437131C<br />

1-1/4X1 437168C<br />

1-1/2X1 437211C<br />

1-1/2X1-1/4 437212C<br />

2X1-1/2 437251C<br />

2-1/2X2 437292C<br />

3X2 437338C<br />

3X2-1/2 437339C<br />

4X3 437422C<br />

6X4 437532C<br />

8X6 437585C<br />

1-13<br />

1


1<br />

1-14<br />

20º BEND<br />

90º SOCKET<br />

ELBOW<br />

90º SOCKET<br />

ELBOW<br />

GF METRIC PVC FITTINGS<br />

A large number of machines, skids and<br />

fl uid processing systems enter this country<br />

every year from Europe and other metric<br />

countries. When they require maintenance,<br />

we have the parts you need. Manufactured<br />

to strict DIN standards, these Georg Fischer<br />

fi ttings will meet your requirements.<br />

45º SOCKET<br />

ELBOW SOCKET TEE<br />

WYE<br />

LATERAL<br />

SOCKET<br />

CROSSES<br />

SOCKET<br />

COUPLINGS<br />

SOCKET REDUCING TEES<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

25X20 721 200 134<br />

32X20 721 200 141<br />

32X25 721 200 138<br />

40X20 721 200 155<br />

40X25 721 200 151<br />

40X32 721 200 147<br />

50X20 721 200 009<br />

50X25 721 200 010<br />

50X32 721 200 164<br />

50X40 721 200 161<br />

63X25 721 200 011<br />

63X32 721 200 178<br />

63X40 721 200 174<br />

63X50 721 200 170<br />

75X32 721 200 181<br />

75X40 721 200 182<br />

75X50 721 200 183<br />

90X63 721 200 184<br />

90X32 721 200 142<br />

90X50 721 200 144<br />

90X63 721 200 145<br />

BARRELL<br />

NIPPLES<br />

SOCKET<br />

CAPS<br />

SOCKET<br />

UNION<br />

(EPDM)<br />

REDUCER<br />

BUSHINGS<br />

(SOC. X SOC.)<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

12X8 721 900 329<br />

16X12 721 900 331<br />

20X16 721 900 334<br />

25X20 721 900 337<br />

32X20 721 900 342<br />

32X25 721 900 341<br />

40X20 721 900 348<br />

40X25 721 900 347<br />

40X32 721 900 346<br />

50X20 721 900 355<br />

50X25 721 900 354<br />

50X32 721 900 353<br />

50X40 721 900 352<br />

63X32 721 900 360<br />

63X40 721 900 359<br />

63X50 721 900 358<br />

75X50 721 900 365<br />

75X63 721 900 364<br />

90X50 721 900 372<br />

90X63 721 900 371<br />

90X75 721 900 370<br />

SOCKET<br />

UNION<br />

(VITON)<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

6 MM 721 100 101 721 200 101 721 910 101<br />

8 MM 721 100 102 721 200 102 721 910 102<br />

10 MM 721 100 103 721 200 103 721 250 103 721 300 103 721 910 103 721 510 103 721 510 128<br />

12 MM 721 100 104 721 200 104 721 250 104 721 300 104 721 910 104 721 960 104 721 510 104 721 510 129<br />

16 MM 721 100 105 721 150 105 721 200 105 721 250 105 721 300 105 721 910 105 721 900 905 721 960 105 721 510 105 721 510 130<br />

20 MM 721 000 106 721 100 106 721 150 106 721 200 106 721 250 106 721 300 106 721 910 106 721 900 906 721 960 106 721 510 106 721 510 131<br />

25 MM 721 000 107 721 100 107 721 150 107 721 200 107 721 250 107 721 300 107 721 910 107 721 900 907 721 960 107 721 510 107 721 510 132<br />

32 MM 721 000 108 721 100 108 721 150 108 721 200 108 721 250 108 721 300 108 721 910 108 721 900 908 721 960 108 721 510 108 721 510 133<br />

40 MM 721 000 109 721 100 109 721 150 109 721 200 109 721 250 109 721 300 109 721 910 109 721 900 909 721 960 109 721 510 109 721 510 134<br />

50 MM 721 000 110 721 100 110 721 150 110 721 200 110 721 250 110 721 300 110 721 910 110 721 900 910 721 960 110 721 510 110 721 510 135<br />

63 MM 721 000 111 721 100 111 721 150 111 721 200 111 721 250 111 721 300 111 721 910 111 721 900 911 721 960 111 721 510 111 721 510 136<br />

75 MM 721 000 112 721 100 112 721 150 112 721 200 112 721 250 112 721 300 112 721 910 112 721 900 912 721 960 112 721 510 112 721 510 137<br />

90 MM 721 000 113 721 100 113 721 150 113 721 200 113 721 250 113 721 300 113 721 910 113 721 900 913 721 960 113 721 510 113 721 510 138<br />

110 MM 721 000 114 721 100 114 721 150 114 721 200 114 721 250 114 721 300 114 721 910 114 721 900 914 721 960 114 721 510 114 721 510 139<br />

160 MM 721 000 117 721 100 117 721 150 117 721 200 117 721 250 117 721 910 117 721 900 917 721 960 117<br />

200 MM 721 100 119 721 150 119 721 200 119 721 250 119 721 910 119 721 900 919<br />

225 MM 721 100 120 721 150 120 721 200 120 721 250 120 721 910 120 721 900 920


Schedule <strong>80</strong>- Plain End<br />

Outside<br />

Max. Inside<br />

Min. Wall Weight per Pressure Rating at<br />

MM Nominal Pipe Size (IN) Part Number Crate Qty Feet Diameter (IN) Diameter Thickness (IN) 100 Feet<br />

73.4°F<br />

6 1/4 x 20' 020304 200 0.54 0.302 0.119 12 1130<br />

12 1/2 x 20' 020307 6000 0.84 0.546 0.147 24 850<br />

20 3/4 x 20' 020308 4400 1.05 0.742 0.154 33 690<br />

25 1 x 20' 020309 3600 1.315 0.957 0.179 49 630<br />

32 1 1/4 x 20' 020310 3300 1.66 1.278 0.191 67 520<br />

40 1 1/2 x 20' 020311 3600 1.9 1.5 0.2 81 470<br />

50 2 x 20' 020312 2<strong>80</strong>0 2.375 1.939 0.218 109 400<br />

65 2 1/2 x 20' 020313 19<strong>80</strong> 2.875 2.323 0.276 165 425<br />

75 3 x 20' 020314 1760 3.5 2.9 0.3 221 375<br />

100 4 x 20' 020316 1140 4.5 3.826 0.337 323 320<br />

150 6 x 20' 020318 520 6.625 5.761 0.432 617 2<strong>80</strong><br />

200 8 x 20' 020319 200 8.625 7.625 0.5 937 250<br />

250 10 x 20' 020320 160 10.75 9.564 0.593 1342 230<br />

300 12 x 20' 020322 120 12.75 11.376 0.687 1846 230<br />

350 14 x 20' 020324 120 14 12.41 0.75 2222 220<br />

400 16 x 20' 020326 60 16 14.214 0.843 2856 220<br />

Schedule 40 - Plain End<br />

MM Nominal Pipe Size (IN) Part Number Crate Qty Feet<br />

CHEMKOR CPVC PIPE<br />

<strong>Fabco</strong> CPVC pipe is produced from a specialty blend of Corzan® CPVC material with<br />

unique physical properties desirable for piping applications (i.e., improved impact resistance<br />

and good fi re resistance capabilities). CPVC piping systems can handle more than<br />

75% of the temperature/pressure requirements of today’s typical process plants. CPVC<br />

pressure pipe has an upper working temperature limit of 200°F (93°C). As with all thermoplastic<br />

piping systems, CPVC’s ability to withstand pressure varies with pipe diameter,<br />

wall thickness, and temperature. For pressure piping applications it is recommended for<br />

temperatures as high as 200°F (93°C) when appropriate temperature de-rating factors are<br />

applied. As the pipe diameter and temperature increases, the pressure rating of the product<br />

decreases.<br />

Outside<br />

Diameter (IN)<br />

Max. Inside<br />

Diameter (IN)<br />

Min. Wall Thickness<br />

Weight per<br />

100 Feet<br />

Pressure Rating at<br />

73.4°F<br />

12 1/2 x 10 ft 020204 3,000 0.84 0.622 0.109 16 590<br />

20 3/4 x 10 ft 020207 2,200 1.05 0.824 0.113 22 4<strong>80</strong><br />

25 1 x 10 ft 020308 1,<strong>80</strong>0 1.315 1.049 0.133 32 450<br />

32 1 1/4 x 10 ft 020209 1,600 1.66 1.38 0.14 43 370<br />

40 1 1/2 x 10 ft 020210 1,<strong>80</strong>0 1.9 1.61 0.145 52 330<br />

50 2 x 10 ft 020211 1,400 2.375 2.069 0.154 69 2<strong>80</strong><br />

65 2 1/2 x 10 ft 020212 990 2.875 2.469 0.203 109 300<br />

75 3 x 10 ft 020213 8<strong>80</strong> 3.5 3.068 0.216 144 260<br />

100 4 x 20 ft 020214 1,140 4.5 4.026 0.237 203 220<br />

125 5 x 20 ft 020216 260 5.563 5.017 0.258 273 190<br />

150 6 x 20 ft 020218 520 6.625 6.031 0.28 354 1<strong>80</strong><br />

200 8 x 20 ft 020219 200 8.625 7.943 0.322 531 160<br />

250 10 x 20 ft 020220 160 10.75 9.976 0.356 753 140<br />

300 12 x 20 ft 020222 120 12.75 11.89 0.406 995 130<br />

350 14 x 20 ft 020224 60 14 13.072 0.438 1181 130<br />

400 16 x 20 ft 020226 40 16 14.94 0.5 1542 130<br />

Notes:<br />

• Pressure Rating at 73.4°F(23 °F). Chemkor pressure pipe conforms to ASTM D1784 and F441.<br />

• We do not recommend <strong>schedule</strong> 40 pipe for threading. Schedule <strong>80</strong> pipe is recommended for threading. Not recommended for compressed air or gas<br />

service.<br />

Pipe also available up to 24” diameter upon request.<br />

1-15<br />

1


1<br />

1-16<br />

CHEMKOR SCHEDULE <strong>80</strong> CPVC FITTINGS<br />

SOCKET<br />

TEES<br />

THREADED<br />

TEES<br />

90°<br />

SOCKET<br />

ELBOWS<br />

90°<br />

THREADED<br />

ELBOWS<br />

45°<br />

SOCKET<br />

ELBOWS<br />

45°<br />

THREAD<br />

ELBOWS<br />

MALE<br />

ADAPTERS<br />

FEMALE<br />

ADAPTERS<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/4 501002 <strong>80</strong>5002 506002 50<strong>80</strong>02 517002 519002 535002<br />

3/8 501003 <strong>80</strong>5003 506003 50<strong>80</strong>03 517003 519003 535003<br />

1/2 501005 <strong>80</strong>5005 506005 50<strong>80</strong>05 517005 519005 536005 535005<br />

3/4 501007 <strong>80</strong>5007 506007 50<strong>80</strong>07 517007 519007 536007 535007<br />

1 501010 <strong>80</strong>5010 506010 50<strong>80</strong>10 517010 519010 536010 535010<br />

1 1/4 501012 <strong>80</strong>5012 506012 50<strong>80</strong>12 517012 519012 536012 535012<br />

1 1/2 501015 <strong>80</strong>5015 506015 50<strong>80</strong>15 517015 519015 536015 535015<br />

2 501020 <strong>80</strong>5020 506020 50<strong>80</strong>20 517020 519020 536020 535020<br />

2 1/2 501025 <strong>80</strong>5025 506025 50<strong>80</strong>25 517025 519025 536025 535025<br />

3 501030 <strong>80</strong>5030 506030 50<strong>80</strong>30 517030 519030 536030 535030<br />

4 501040 <strong>80</strong>5040 506040 50<strong>80</strong>40 517040 519040 536040 535040<br />

5 501050 506050F 517050F<br />

6 501060 506060 517060 536060(F) 535060(F)<br />

8 5010<strong>80</strong> 5060<strong>80</strong> 5170<strong>80</strong> 5360<strong>80</strong>F 5350<strong>80</strong>(F)<br />

10 501100(F) 506100(F) 517100(F) 536100F 535100F<br />

12 501120(F) 506120(F) 517120(F) 535120F<br />

14 501140F 506140F 517140F<br />

16 501160F 506160F 517160F<br />

18 5011<strong>80</strong>F 5061<strong>80</strong>F 5171<strong>80</strong>F<br />

20 501200F 506200F 517200F<br />

24 501240F 506124F 517240F<br />

Specify <strong>Fabco</strong> CPVC Piping for Commercial and Residential Water Applications<br />

Use CPVC Schedule <strong>80</strong> Piping Systems instead of Copper for<br />

Hot and Cold water. <strong>Fabco</strong> CPVC Pipe Meets 25/50 Flame-<br />

Smoke Development Standards. (CAN/ULC-S102.2). Sweating<br />

copper is time-consuming and Expensive. Copper prices,<br />

along with higher installation costs can put Copper expenses to<br />

almost triple the installed cost of <strong>Fabco</strong>’s CPVC System. For Hot<br />

and Cold water, Specify CPVC Schedule <strong>80</strong> from <strong>Fabco</strong> for your<br />

next Commercial or Residential project (See notes)<br />

CPVC benefi ts over Copper include:<br />

•50% less material cost<br />

• 66% less labor cost<br />

• Less attractive to jobsite theft<br />

• Lower heat-loss<br />

• Easier to handle<br />

• Easy transition to copper/PEX<br />

• Corrosion free<br />

Notes:<br />

• Applicable pressure de-ratings at elevated temperatures apply. All Plastic Piping systems must be designed for potential Hydraulic Shock (water hammer), see Section<br />

10, Engineering Data.<br />

CPVC SCH <strong>80</strong> fi ttings are produced in accordance with the following standards: ASTM D1784, ASTM F-439 (socket fi ttings), ASTM F-437 (threaded fi ttings).<br />

• Flanges are 150 lb. ANSI B.16.5 dimensioned.<br />

• Heavy duty wyes are produced from CPVC according to ASTM D1784, Cell Class 23447B and are pressure rated to 217 PSI.<br />

• Fabricated fi ttings, custom manufactured and/or modifi ed FABCO products (FRP products, machined products, modifi ed standard products, etc.) cannot be returned<br />

for credit or with restocking charge.<br />

• Many other fi ttings are available on request.<br />

• The maximum continuous working pressure of the fi ttings is equal to 150 PSI at 73.4°F( 23°C). No provisions have been made for pressure surges, water hammer, or<br />

other conditions which should be considered.<br />

• All custom fabricated fi ttings are not subject to return. Many other fi ttings are available on request.<br />

• “F” indicates a fabricated fi tting. Some fabricated fi ttings may be fi berglass reinforced. (F) indicates fi tting is available molded or fabricated.


CHEMKOR SCHEDULE <strong>80</strong> CPVC FITTINGS<br />

150 LB<br />

SOCKET<br />

FLANGES<br />

150 LB<br />

THREADED<br />

FLANGES<br />

150 LB<br />

BLIND<br />

FLANGES<br />

SOCKET<br />

VANSTONE<br />

FLANGES<br />

SPIGOT<br />

VANSTONE<br />

FLANGES<br />

SOCKET<br />

CAPS<br />

THREADED<br />

CAPS<br />

SOCKET<br />

CROSSES<br />

45°<br />

SOCKET<br />

LATERALS<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/4 547002 54<strong>80</strong>02 520002<br />

3/8 547003 54<strong>80</strong>03<br />

1/2 551005 552005 553005 554005 556005 547005 54<strong>80</strong>05 520005<br />

3/4 551007 552007 553007 554007 556007 547007 54<strong>80</strong>07 520007<br />

1 551010 552010 553010 554010 556010 547010 54<strong>80</strong>10 520010<br />

1 1/4 551012 552012 553012 554012 556012 547012 54<strong>80</strong>12 520012<br />

1 1/2 551015 552015 553015 554015 556015 547015 54<strong>80</strong>15 520015<br />

2 551020 552020 553020 554020 556020 547020 54<strong>80</strong>20 520020<br />

2 1/2 551025 552025 553025 554025 556025 547025 54<strong>80</strong>25 520025<br />

3 551030 552030 553030 554030 556030 547030 54<strong>80</strong>30 520030<br />

4 551040 552040 553040 554040 556040 547040 54<strong>80</strong>40 520040<br />

5 551050 553050F 554050<br />

6 551060 552060F 553060 554060 556060 547060 54<strong>80</strong>60F 520060F<br />

8 5510<strong>80</strong> 5520<strong>80</strong>F 5530<strong>80</strong> 5540<strong>80</strong> 5560<strong>80</strong> 5470<strong>80</strong> 54<strong>80</strong><strong>80</strong>F 5200<strong>80</strong>F<br />

10 551100F 553100 554100 556100 547100F 520100F 575100F<br />

12 551120F 553120 554120 556120 547120F 520120F 575120F<br />

14 551140F 553140F 554140 556140F 547140F 520140F 575140F<br />

16 551160F 553160F 554160 556160F 547160F 520160F 575160F<br />

18 5511<strong>80</strong>F 5531<strong>80</strong>F 5541<strong>80</strong>F 5561<strong>80</strong>F 5471<strong>80</strong>F 5201<strong>80</strong>F 5751<strong>80</strong>F<br />

20 551200F 553200F 554200F 556200F 547200F 520200F 575200F<br />

24 551240F 553240F 554240F 556240F 547240F 520240F 575240F<br />

Notes:<br />

• CPVC SCH <strong>80</strong> fi ttings are produced in accordance with the following standards: ASTM D1784, ASTM F-439 (socket fi ttings), ASTM F-437 (threaded fi ttings).<br />

• Flanges are 150 lb. ANSI B.16.5 dimensioned.<br />

• Heavy duty wyes are produced from CPVC according to ASTM D1784, Cell Class 23447B and are pressure rated to 217 PSI.<br />

• Fabricated fi ttings, custom manufactured and/or modifi ed FABCO products (FRP products, machined products, modifi ed standard products, etc.) cannot be returned<br />

for credit or with restocking charge.<br />

• Many other fi ttings are available on request.<br />

• The maximum continuous working pressure of the fi ttings is equal to 150 PSI at 73.4°F(23°C). No provisions have been made for pressure surges, water hammer, or<br />

other conditions which should be considered.<br />

• All custom fabricated fi ttings are not subject to return. Many other fi ttings are available on request.<br />

• “F” indicates a fabricated fi tting. Some fabricated fi ttings may be fi berglass reinforced. (F) indicates fi tting is available molded or fabricated.<br />

1-17<br />

1


1<br />

1-18<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

CHEMKOR SCHEDULE <strong>80</strong> CPVC FITTINGS<br />

SOCKET<br />

COUPLINGS<br />

THREADED<br />

COUPLINGS<br />

THREADED<br />

PLUGS<br />

SOCKET<br />

UNIONS<br />

(EPDM<br />

O-RINGS)<br />

SOCKET<br />

UNIONS<br />

(VITON<br />

O-RINGS)<br />

THREADED<br />

UNIONS<br />

(VITON<br />

O-RINGS)<br />

THREADED<br />

UNIONS<br />

(EPDM<br />

O-RINGS)<br />

HEAVY<br />

DUTY<br />

WYES<br />

1/4 529002 530002 550002 597002 557002 55<strong>80</strong>02 59<strong>80</strong>02<br />

3/8 529003 530003 550003 597003 557003 55<strong>80</strong>03 59<strong>80</strong>03<br />

1/2 529005 530005 550005 597005 557005 55<strong>80</strong>05 59<strong>80</strong>05 575005<br />

3/4 529007 530007 550007 597007 557007 55<strong>80</strong>07 59<strong>80</strong>07 575007<br />

1 529010 530010 550010 597010 557010 55<strong>80</strong>10 59<strong>80</strong>10 575010<br />

1 1/4 529012 530012 550012 597012 557012 55<strong>80</strong>12 59<strong>80</strong>12 575012<br />

1 1/2 529015 530015 550015 597015 557015 55<strong>80</strong>15 59<strong>80</strong>15 575015<br />

2 529020 530020 550020 597020 557020 55<strong>80</strong>20 59<strong>80</strong>20 575020<br />

2 1/2 529025 530025 550025 597025 557025 55<strong>80</strong>25 59<strong>80</strong>25<br />

3 529030 530030 550030 597030 557030 55<strong>80</strong>30 59<strong>80</strong>30<br />

4 529040 530040 550040 597040 557040 55<strong>80</strong>40 59<strong>80</strong>40<br />

5 529050<br />

6 529060 530060F 550060F 597060 557060 55<strong>80</strong>60 59<strong>80</strong>60<br />

8 5290<strong>80</strong><br />

10 529100<br />

12 529120<br />

14 529140(F)<br />

16 529160F<br />

18 5291<strong>80</strong>F<br />

20 529200F<br />

24 529240F<br />

SOCKET<br />

REDUCING<br />

TEES<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4 x 3/4 x 1/2 501101<br />

1 x 1 x 1/2 501130<br />

1 x 1 x 3/4 501131<br />

1 1/2 x 1 1/2 x 3/4 501210<br />

1 1/2 x 1 1/2 x 1 501211<br />

2 x 2 x 1/2 501247<br />

2 x 2 x 3/4 501248<br />

2 x 2 x 1 501249<br />

2 x 2 x 1 1/2 501251<br />

3 x 3 x 2 501338<br />

4 x 4 x 2 501420<br />

4 x 4 x 3 501422<br />

6 x 6 x 4 501532<br />

10 x 10 x 6 501626F<br />

10 x 10 x 8 501628F<br />

12 x 12 x 8 501668F<br />

12 x 12 x 10 501670F<br />

Notes:<br />

• CPVC SCH <strong>80</strong> fi ttings are produced in accordance with the following standards: ASTM D1784, ASTM F-439 (socket fi ttings), ASTM F-437 (threaded fi ttings).<br />

• Flanges are 150 lb. ANSI B.16.5 dimensioned.<br />

• Heavy duty wyes are produced from CPVC according to ASTM D1784, Cell Class 23447B and are pressure rated to 217 PSI.<br />

• Fabricated fi ttings, custom manufactured and/or modifi ed FABCO products (FRP products, machined products, modifi ed standard products, etc.) and are not subject to<br />

return or cancellation.<br />

• Many other fi ttings are available on request. Some Schedule 40 reducing tees are standard tees with a reducer bushing.<br />

• The maximum continuous working pressure of the fi ttings is equal to 150 PSI at 73.4°F(23°C). No provisions have been<br />

made for pressure surges, water hammer, or other conditions which should be considered.<br />

• All custom fabricated fi ttings are not subject to return. Many other fi ttings are available on request.<br />

• “F” indicates a fabricated fi tting. Some fabricated fi ttings may be fi berglass reinforced. (F) indicates fi tting is available moulded or fabricated.


CHEMKOR SCHEDULE <strong>80</strong> CPVC FITTINGS<br />

REDUCER<br />

BUSHINGS<br />

SOCKET X SLIP<br />

REDUCER<br />

BUSHINGS<br />

SLIP X FPT<br />

REDUCER<br />

BUSHINGS<br />

FPT X MPT<br />

SOCKET<br />

REDUCING<br />

COUPLINGS<br />

THREADED<br />

REDUCING<br />

COUPLINGS<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/8 x 1/4<br />

1/2 x 1/4 537072 53<strong>80</strong>72 539072<br />

1/2 x 3/8 537073 53<strong>80</strong>73 539073<br />

3/4 x 1/4 537098 53<strong>80</strong>98 539098<br />

3/4 x 1/2 537101 538101 539101 529101 530101<br />

1 x 1/2 537130 538130 539130 529130 530130<br />

1 x 3/4 537131 538131 539131 529131 530131<br />

1 1/4 x 1/2 5'37166 538166 539166 529166 530166<br />

1 1/4 x 3/4 537167 538167 539167 529167 530167<br />

1 1/4 x 1 537168 538168 539168 529168 530168<br />

1 1/2 x 1/2 537209 538209 539209 529209 530209<br />

1 1/2 x 3/4 537210 538210 539210 529210 530210<br />

1 1/2 x 1 537211 538211 539211 529211 530211<br />

1 1/2 x 1 1/4 537212 538212 539212 529212 530212<br />

2 x 1/2 537247 538247 539247 529247 530247<br />

2 x 3/4 537248 538248 539248 529248 530248<br />

2 x 1 537249 538249 539249 529249 530249<br />

2 x 1 1/4 537250 538250 539250 529250 530250<br />

2 x 1 1/2 537251 538251 539251 529251 530251<br />

2 1/2 x 1 1/2 529291 530291<br />

2 1/2 x 2 537292 538292 539292 529292 530292<br />

3 x 1 1/2 537337 538337 539337 529337 530337<br />

3 x 2 537338 538338 539338 529338 530338<br />

3 x 2 1/2 537339 538339 539339 529339 530339<br />

4 x 2 537420 538420 539420 529420 530420<br />

4 x 2 1/2 537421 538421 539421 529421 530421<br />

4 x 3 537422 538422 539422 529422 530422<br />

6 x 4 537532 538532 539532 529532 530532<br />

8 x 4 529582 530582<br />

8 x 6 537585 539585 529585 530585<br />

10 x 4 537624F 529624F<br />

10 x 6 537626F 529626F<br />

10 x 8 537628F 529628F<br />

12 x 4 537664F 529664F<br />

12 x 6 537666F 529666F<br />

12 x 8 537668F 529668F<br />

12 x 10 537670F 529670F<br />

14 x 6 537696F<br />

14 x 8 537698F<br />

14 x 10 537700F<br />

18 x 8 437748F 429748F 429748EF<br />

18 x 10 437750F 429750F 429750EF<br />

18 x 12 437752F 429752F 429752EF<br />

18 x 14 437754F 429754F 429754EF<br />

18 x 16 437756F 429756F 429756EF<br />

20 x 12 437768F 429768F 429768EF<br />

20 x 14 437770F 429770F 429770EF<br />

20 x 16 437772F 429772F 429772EF<br />

20 x 18 437774F 429774F 429774EF<br />

24 x 14 437788F 429788F 429788EF<br />

24 x 16 437790F 429790F 429790EF<br />

24 x 18 437792F 429792F 429792EF<br />

Notes:<br />

24 x 20 437794F 429794F 429794EF<br />

• CPVC SCH <strong>80</strong> fi ttings are produced in accordance with the following standards: ASTM D1784, ASTM<br />

F-439 (socket fi ttings), ASTM F-437 (threaded fi ttings).<br />

• Fabricated fi ttings, custom manufactured and/or modifi ed FABCO products (FRP products, machined<br />

products, modifi ed standard products, etc.) cannot be returned for credit or with restocking charge.<br />

• The maximum continuous working pressure of the fi ttings is equal to 150 PSI at 73.4°F(23°C). No provisions<br />

have been made for pressure surges, water hammer, or other conditions which should be considered.<br />

• “F” indicates a fabricated fi tting. Some fabricated fi ttings may be fi berglass reinforced. (F) indicates fi tting<br />

is available moulded or fabricated.<br />

LENGTH<br />

(INCHES) PART #<br />

Diameter<br />

(Inches)<br />

1/4 CLOSE 561037<br />

1/4 SHORT 561038<br />

1/4 3 561041<br />

1/4 4 561042<br />

1/4 5 561043<br />

1/4 6 561044<br />

3/8 CLOSE 561055<br />

3/8 SHORT 561056<br />

3/8 3 561058<br />

3/8 4 561059<br />

3/8 5 561061<br />

3/8 6 561062<br />

1/2 CLOSE 561063<br />

1/2 SHORT 561078<br />

1/2 3 561081<br />

1/2 4 561082<br />

1/2 5 561083<br />

1/2 6 561084<br />

3/4 CLOSE 561104<br />

3/4 SHORT 561105<br />

3/4 3 561106<br />

3/4 4 561107<br />

3/4 5 561108<br />

3/4 6 561109<br />

1 CLOSE 561133<br />

1 SHORT 561134<br />

1 3 561135<br />

1 4 561136<br />

1 5 561137<br />

1 6 561138<br />

1 1/4 CLOSE 561170<br />

1 1/4 SHORT 561171<br />

1 1/4 3 561172<br />

1 1/4 4 561173<br />

1 1/4 5 561174<br />

1 1/4 6 561175<br />

1 1/2 CLOSE 561213<br />

1 1/2 SHORT 561214<br />

1 1/2 3 561215<br />

1 1/2 4 561216<br />

1 1/2 5 561217<br />

1 1/2 6 561218<br />

2 CLOSE 561251<br />

2 SHORT 561252<br />

2 3 561253<br />

2 4 561254<br />

2 5 561255<br />

2 6 561256<br />

2 1/2 CLOSE 561260<br />

2 1/2 3 561261<br />

2 1/2 4 561265<br />

2 1/2 5 561268<br />

2 1/2 6 561269<br />

3 CLOSE 561338<br />

3 3 561339<br />

3 4 561341<br />

3 5 561342<br />

3 6 561343<br />

4 CLOSE 561422<br />

4 4 561423<br />

4 5 561430<br />

4 6 561426<br />

1-19<br />

1


1<br />

1-20<br />

Part<br />

Number MM<br />

Nominal Pipe<br />

Size (inches)<br />

PVC SDR PRESSURE PIPE<br />

PVC is the most frequently specifi ed of all plastic piping materials. It has been used<br />

successfully for over 60 years. PVC is characterized by distinctive physical properties<br />

and is resistant to corrosion and chemical attack by acids, alkalies, salt solutions<br />

and many other chemicals. It is attacked, however, by polar solvents such as ketones<br />

and aromatics. Of the various types and grades of PVC used in plastic piping, SDR<br />

conforming to ASTM D1784, is the most common. The maximum service temperature<br />

for PVC is 140°F.<br />

Outside<br />

Diameter<br />

Inside<br />

Diameter<br />

Min. Wall<br />

Thickness<br />

Weight per<br />

100 Feet<br />

Pressure Rating<br />

at 73.4°F<br />

Series 160 (SDR-26) Pressure Pipe, 20 foot length, Plain End<br />

010911 40 1 1/2 x 20 ft 2.375 2.173 0.091 43.2 160<br />

010912 50 2 x 20 ft 1.900 1.734 0.0<strong>80</strong> 28.4 160<br />

010913 65 2 1/2 x 20 ft 2.875 2.635 0.110 62.2 160<br />

010914 75 3 x 20 ft 3.500 3.210 0.135 91.5 160<br />

010916 100 4 x 20 ft 4.500 4.134 0.173 149.4 160<br />

010917 125 5 x 20 ft 5.563 5.109 0.214 228.8 160<br />

010918 150 6 x 20 ft 6.625 6.085 0.255 322.8 160<br />

010919 200 8 x 20 ft 8.625 7.921 0.332 546.8 160<br />

010920 250 10 x 20 ft 10.750 9.874 0.413 849.2 160<br />

010922 300 12 x 20 ft 12.750 11.710 0.490 1195.6 160<br />

010924 350 14 x 20 ft 14.000 12.860 0.538 1443.0 160<br />

010926 400 16 x 20 ft 16.000 14.696 0.615 1881.0 160<br />

010928 450 18 x 20 ft 18.000 16.534 0.693 2386.0 160<br />

010930 500 20 x 20 ft 20.000 18.370 0.769 2947.0 160<br />

010934 600 24 x 20 ft 24.000 22.043 0.923 4252.0 160<br />

Series 100 (SDR-41) Pressure Pipe, 20 foot length, Plain End<br />

010628 450 1/2 x 10 ft 20.000 18.970 0.488 1892.0 100<br />

010630 500 3/4 x 10 ft 18.000 17.070 0.439 1537.0 100<br />

010634 600 1 x 10 ft 24.000 22.748 0.585 2732.0 100<br />

Series 200 (SDR-21) Pressure Pipe, 20 foot length, Plain End<br />

011007 12 1/2 x 20 ft 1.050 0.910 0.060 12.9 200<br />

011008 20 3/4 x 20 ft 0.840 0.696 0.062 10.4 200<br />

011009 25 1 x 20 ft 1.315 1.169 0.063 17.0 200<br />

011010 32 1 1/4 x 20 ft 1.660 1.482 0.079 26.3 200<br />

011011 40 1 1/2 x 20 ft 1.900 1.700 0.090 33.9 200<br />

011012 50 2 x 20 ft 2.375 2.129 0.113 52.1 200<br />

011013 65 2 1/2 x 20 ft 2.875 2.581 0.137 75.4 200<br />

011014 75 3 x 20 ft 3.500 3.146 0.167 110.6 200<br />

011016 100 4x 20 ft 4.500 4.046 0.214 182.5 200<br />

011017 125 5 x 20 ft 5.563 5.001 0.265 279.2 200<br />

011018 150 6 x 20 ft 6.625 5.995 0.316 396.4 200<br />

011019 200 8 x 20 ft 8.625 7.755 0.410 667.9 200<br />

011020 250 10 x 20 ft 10.750 9.667 0.511 1039.2 200<br />

Notes:<br />

• Pressure Rating at 73.4°F(23°C).<br />

• FABCO Pressure Pipe conforms to CSA standard B 137.3 and ASTM D 1784.<br />

• Pipe can be supplied on request as bell end or roll grooved (SDR21 and SDR 26).


SOLVENT CEMENT AND PRIMER<br />

IPS offers the most complete line of solvent cements commercially<br />

available. Each WELD-ON formulation has<br />

been developed for a specifi c application, as dictated by<br />

the marketplace. WELD-ON cements are conceived and<br />

continually checked by qualifi ed chemists and technicians<br />

in a modern, well equipped laboratory. WELD-ON<br />

solvent cements are used in such diverse fi elds as construction,<br />

agriculture, furniture, automotive, aerospace<br />

and general manufacturing. A complete line of low VOC<br />

Cements also available.<br />

Product Code 705 705 711 719 725 747 795<br />

Product Type PVC PVC PVC PVC PVC PVC PVC<br />

Colour Clear Gray Gray Gray Aqua Blue Blue (fades to<br />

Clear)<br />

Clear<br />

maximum Recommended<br />

Pipe Size<br />

4" (Sch. <strong>80</strong>),<br />

6" (All Other)<br />

4" (Sch. <strong>80</strong>),<br />

6" (All Other)<br />

12" 30" 4" (Sch. <strong>80</strong>),<br />

6" (All Other)<br />

Product Code 714 714 724 790 C-65 P-70 P-70<br />

Product Type CPVC CPVC PVC/CPVC PVC/CPVC Cleaner Primer Primer<br />

Colour Gray Orange Gray Clear Clear Purple Clear<br />

maximum Recommended 12" 12" 12" 4" (Sch. <strong>80</strong>), All All All<br />

Pipe Size<br />

6" (All Other)<br />

Relative Set Time Medium Medium Medium Fast N/A N/A N/A<br />

ASTM Designation D-2846 & F-493 D-2846 & F-493 F-493 ASTM D-2564,<br />

D-2235, F-493<br />

4" (Sch. <strong>80</strong>),<br />

6" (All Other)<br />

SCAQMD1168. ASTM F-656,<br />

SCAQMD1168<br />

3" (Sch. <strong>80</strong>),<br />

6" (All Other)<br />

Relative Set Time Fast Fast Medium Slow Extremely Fast Extremely Fast Fast<br />

ASTM Designation D-2564 D-2564 D-2564 D-2564 D-2564 D-2564 N/A<br />

Industry Listings NSF, UPC NSF, UPC, CSA NSF, UPC, CSA NSF, UPC, CSA NSF, UPC, CSA UPC<br />

Classes, Schedules<br />

All Rigid All Rigid All Rigid All Rigid Rigid/Flex Rigid/Flex Flex/Flex,<br />

and Types<br />

Flex/Rigid<br />

Minimum Shelf Life 3 Years 3 Years 3 Years 3 Years 3 Years 3 Years 3 Years<br />

Gallon # 0705120 0705121 0711121 0719111 0725911 0747911 0795120<br />

Quart # 0705200 0705201 0711201 0719211 0725921 0747912 0795200<br />

Pint # 0705300 0705301 0711301 0719311 0725931 0747913 0795300<br />

1/2 Pint # 0705400 0705401 0711401 - 0725941 0747914 0795400<br />

1/4 Pint # 0705500 0705501 - - 0725951 0747915 0795600<br />

ASTM F-656,<br />

SCAQMD1168<br />

Industry Listings NSF NSF, UPC NSF N/A N/A NSF, UPC NSF<br />

Classes, Schedules<br />

and Types<br />

All Rigid All Rigid All Rigid All Rigid All All All<br />

Minimum Shelf Life 2 Years 2 Years 2 Years 3 Years Unlimited 3 Years 3 Years<br />

Gallon # - 0714611 0724121 0790200 0765011 0770124 0770100<br />

Quart # 0714211 0714206 0724201 0790300 0765021 0770204 0770200<br />

Pint # 0714311 0714631 0724301 0790400 0765031 0770304 0770300<br />

1/2 Pint # - 0714641 0724401 0790500 0765041 0770404 0770400<br />

1/4 Pint # - - 0765051 0770504 0770500<br />

3/4 Ounce # -<br />

1-21<br />

1


1<br />

1-22<br />

Relative Humidity<br />

60% or Less<br />

SOLVENT CEMENT AND PRIMER<br />

Temperature Range<br />

AVERAGE INITIAL SET TIMES<br />

FOR WELD-ON PVC/CPVC SOLVENT CEMENTS<br />

Pipe Sizes Pipe Sizes Pipe Sizes Pipe Sizes Pipe Sizes<br />

1/2" to 11/4" 11/2" to 2" 21/2" to 8" 10" to 15" 15"+<br />

60°-100°F 2 min 5 min 30 min 2 hrs 4 hrs<br />

40°-60°F 5 min 10 min 2 hrs 8 hrs 16 hrs<br />

0°-40°F 10 min 15 min 12 hrs 24 hrs 48 hrs<br />

Notes:<br />

• In damp or humid weather allow 50% more set time; extended set times are required for chemical applications.<br />

• Initial set <strong>schedule</strong> is the necessary time needed before the joint can be carefully handled.<br />

AVERAGE JOINT CURE SCHEDULE<br />

FOR WELD-ON PVC/CPVC SOLVENT CEMENTS<br />

Cure Time Cure Time Cure Time<br />

Pipe Sizes Pipe Sizes Pipe Sizes<br />

Cure Time<br />

Pipe Sizes<br />

10" to 15"<br />

Cure Time<br />

Pipe Sizes<br />

15"+<br />

1/2" to 11/4" 11/2" to 2" 21/2" to 8"<br />

Temperature Range<br />

During Assembly<br />

and Cure Periods<br />

up to 160 psi 160-370 psi up to 160 psi 160-315 psi up to 160-315 psi up to 100 psi up to 100 psi<br />

60°-100°F 15 min 6 hrs 30 min 12 hrs 11/2 hrs 24 hrs 48 hrs 72 hrs<br />

40°-60°F 20 min 12 hrs 45 min 24 hrs 4 hrs 48 hrs 96 hrs 6 days<br />

0°-40°F 30 min 48 hrs 1 hr 96 hrs 72 hrs 8 days 8 days 14 days<br />

Notes:<br />

• In damp or humid weather allow 50% more cure time; extended cure times are required for chemical applications.<br />

• Joint cure <strong>schedule</strong> is the necessary time needed before pressurizing system.<br />

AVERAGE NUMBER OF JOINTS PER QUART OF WELD-ON CEMENT/PRIMER<br />

Pipe Diameter 1/2" 3/4" 1" 11/2" 2" 3" 4" 6" 8" 10" 12" 15" 18"<br />

Number of Joints 300 200 125 90 60 40 30 10 5 2/3 1/2 3/4 1/2<br />

Notes:<br />

• For Primer: Double the number of joints shown for cement. These fi gures are estimates based on our laboratory tests. Due to the many variables in the fi eld, these<br />

fi gures should be used as a general guide only.<br />

• PVC Specialty Cements offer less set & cure times.<br />

• IPS weld-on solvent cements must never be used in a pvc or cpvc system using or being tested by compressed air or gases.


Applications:<br />

• Variable grade pressure<br />

sewer systems<br />

• Pressure water systems<br />

• Golf club irrigation<br />

• Mobile home parks<br />

Notes:<br />

• Meets ASTM D-1784<br />

cell classifi cation<br />

12454B and ASTM<br />

D-2241; D-2466 and<br />

1599 for dimensions<br />

and testing<br />

performance.<br />

CLAMP-IT TM PVC TAPPING SADDLES<br />

The Clamp-It Tapping saddles allow you to tap into existing piping systems without having to cut<br />

out and insert a tee. The O-ring and O-ring groove are designed so that there is no gap between<br />

the installed saddle and the pipe. When pressure is applied the pipe compression is replaced by<br />

the fl uid pressure without increasing the pressure on the saddle. The hinge design eliminates the<br />

need for two clamping wedges. The clamping wedge equally distributes the pressure over the<br />

entire width of the saddle. It locks and aligns the saddle top and bottom into proper position.<br />

IPS<br />

IPS<br />

IPS<br />

Pipe<br />

Pipe<br />

Pipe<br />

Part #<br />

Size Tap Size Part #<br />

Size Tap Size Part #<br />

Size Tap Size<br />

432007 2" 3/4" IPS SLIP 453007 3" 3/4" IPS SLIP 456007 6" 3/4" IPS SLIP<br />

432010 2" 1" IPS SLIP 453010 3" 1" IPS SLIP 456010 6" 1" IPS SLIP<br />

432012 2" 1 1/4" IPS SLIP 453012 3" 1 1/4" IPS SLIP 456012 6" 1 1/4" IPS SLIP<br />

432015 2" 1 1/2" IPS SLIP 453015 3" 1 1/2" IPS SLIP 456015 6" 1 1/2" IPS SLIP<br />

422007 2" 3/4" IPS FIPT<br />

453020 3" 2" IPS SLIP 456020 6" 2" IPS SLIP<br />

422010 2" 1" IPS FIPT 443007 3" 3/4" IPS FIPT 446007 6" 3/4" IPS FIPT<br />

422012 2" 1 1/4" IPS FIPT 443010 3" 1" IPS FIPT 446010 6" 1" IPS FIPT<br />

422015 2" 1 1/2" IPS FIPT 443012 3" 1 1/4" IPS FIPT 446012 6" 1 1/4" IPS FIPT<br />

443015 3" 1 1/2" IPS FIPT 446015 6" 1 1/2" IPS FIPT<br />

432507 2 1/2" 3/4" IPS SLIP 443020 3" 2" IPS FIPT 446020 6" 2" IPS FIPT<br />

432510 2 1/2" 1" IPS SLIP<br />

432512 2 1/2" 1 1/4" IPS SLIP 454007 4" 3/4" IPS SLIP 45<strong>80</strong>07 8" 3/4" IPS SLIP<br />

432515 2 1/2" 1 1/2" IPS SLIP 454010 4" 1" IPS SLIP 45<strong>80</strong>10 8" 1" IPS SLIP<br />

432520 2 1/2" 2" IPS SLIP 454012 4" 1 1/4" IPS SLIP 45<strong>80</strong>12 8" 1 1/4" IPS SLIP<br />

454015 4" 1 1/2" IPS SLIP 45<strong>80</strong>15 8" 1 1/2" IPS SLIP<br />

422507 2 1/2" 3/4" IPS FIPT 454020 4" 2" IPS SLIP 45<strong>80</strong>20 8" 2" IPS SLIP<br />

422510 2 1/2" 1" IPS FIPT<br />

422512 2 1/2" 1 1/4" IPS FIPT 444007 4" 3/4" IPS FIPT 44<strong>80</strong>07 8" 3/4" IPS FIPT<br />

422520 2 1/2" 2" IPS FIPT 444010 4" 1" IPS FIPT 44<strong>80</strong>10 8" 1" IPS FIPT<br />

444012 4" 1 1/4" IPS FIPT 44<strong>80</strong>12 8" 1 1/4" IPS FIPT<br />

444015 4" 1 1/2" IPS FIPT 44<strong>80</strong>15 8" 1 1/2" IPS FIPT<br />

444020 4" 2" IPS FIPT 44<strong>80</strong>20 8" 2" IPS FIPT<br />

TRANSITION UNIONS<br />

Threaded Metal Insert and Stainless Steel Collar are molded-in-place as an Integral part of each fi tting for superior<br />

strength. Secondary O-ring seal compensates for expansion and contraction variation between materials. Low Profi le<br />

design. Available in sizes from 1/2” to 2” IPS. Manufactured from high quality CPVC and PVC materials for superior<br />

chemical resistance. Metal Inserts 316 Stainless Steel or Brass<br />

Patented Design<br />

Computer engineered design minimizes stress problems normally associated with metal-to-plastic piping system transitions.<br />

Patented design is backed by over twenty-fi ve years of research and fi tting development.<br />

Superior Metal -to- Plastic Transition<br />

Strong Industrial grade metal-to –plastic Schedule <strong>80</strong> Transition Fittings feature molded-in-place metal threads with form<br />

compressed O-ring for optimum expansion and contraction barrier. ASTM Schedule <strong>80</strong> slip sockets and ANSI spec tapered<br />

pipe threads for leak-tight connections.<br />

1-23<br />

1


1<br />

1-24<br />

PVC AND CPVC S<strong>80</strong> EXPANSION JOINTS<br />

These expansion joints are fabricated from either PVC or CPVC and are available<br />

for Iron pipe sizes from 1/2” to as high as 12”. They contain multi O-ring Viton®<br />

Seals with “Wiper” O-ring and requires no repair or replacement.<br />

SIZE PSI RATING<br />

@73°F<br />

PVC 6" TRAVEL<br />

PART #<br />

PVC 12" TRAVEL<br />

PART #<br />

CPVC 6"<br />

TRAVEL<br />

PART #<br />

CPVC 12"<br />

TRAVEL<br />

PART #<br />

1/2 340 826-005X6 826-005X12 526-005X6 526-005X12<br />

3/4 340 826-007X6 826-007X12 526-007X6 526-007X12<br />

1 320 826-010X6 826-010X12 526-010X6 526-010X12<br />

1 1/4 260 826-012X6 826-012X12 526-012X6 526-012X12<br />

1 1/2 240 826-015X6 826-015X12 526-015X6 526-015X12<br />

2 200 826-020X6 826-020X12 526-020X6 526-020X12<br />

2 1/2 190 826-025X6 826-025X12 526-025X6 526-025X12<br />

3 190 826-030X6 826-030X12 526-030X6 526-030X12<br />

4 160 826-040X6 826-040X12 526-040X6 526-040X12<br />

6 130 826-060X6 826-060X12 526-060X6 526-060X12<br />

8 120 826-0<strong>80</strong>X6 826-0<strong>80</strong>X12 526-0<strong>80</strong>X6 526-0<strong>80</strong>X12<br />

10 110 826-100X6 826-100X12 526-100X6 526-100X12<br />

12 100 826-120X6 826-120X12<br />

FLANGE GASKETS<br />

TYPE FLANGE GASKETS LOW TORQUE FLANGE GASKETS<br />

FLEX<br />

NEO-<br />

PVC 1/8" PRENE 1/8" EPDM<br />

TEFLON BONDED/<br />

SIZE (PUNCHED) (PUNCHED) (MOULDED) VITON EPDM (MOULDED)<br />

1/2" P7000107 7000107 E70001005 V70001005 T70001005<br />

3/4" P7000108 7000108 E70001007 V70001007 T70001007<br />

1" P7000109 7000109 E70001010 V70001010 T70001010<br />

1 1/4" P7000110 7000110 E70001012 V70001012 T70001012<br />

1 1/2" P7000111 7000111 E70001015 V70001015 T70001015<br />

2" P7000112 7000112 E70001020 V70001020 T70001020<br />

2 1/2" P7000113 7000113 E70001025 V70001025 T70001025<br />

3" P7000114 7000114 E70001030 V70001030 T70001030<br />

4" P7000116 7000116 E70001040 V70001040 T70001040<br />

6" P7000118 7000118 E70001060 V70001060 T70001060<br />

8" P7000119 7000119 E700010<strong>80</strong> V700010<strong>80</strong> T700010<strong>80</strong><br />

10" P7000120 7000120 E70001100 V70001100 T70001100<br />

12" P7000121 7000121 E70001120 V70001120 T70001120<br />

Notes:<br />

• Moulded Gaskets available in other materials on request.: SBR - Styrene Butadiene Rubber; NBR - Nitrile Butadiene Rubber.


Applications<br />

• Semi-conductor<br />

• Pharmaceutical<br />

• Chemical processing<br />

• Pulp and paper<br />

• Electronic<br />

• Biotechnology<br />

• Healthcare<br />

• Universities<br />

MM Nominal Pipe Size<br />

(inches)<br />

NATURAL POLYPROPYLENE PIPE<br />

Rigid Natural non-pigmented polypropylene used in the manufacture of industrial piping<br />

components conform to the requirements in ASTM D–4101. All components are manufactured<br />

from a high purity, unpigmented compound.<br />

Fittings are industrial, heavy duty, Schedule <strong>80</strong> hub style. Fitting components that utilize<br />

socket type heat fusion welded connections have socket lengths and wall thicknesses conforming<br />

to ASTM D–2467 and socket diameters are in accordance with the manufacturer’s<br />

printed recommendations to provide an interference fi t with the pipe. Components utilizing<br />

taper pipe threads are to have thread lengths, diameters, and confi gurations in conformance<br />

with ASTM D–2464. Unions are the Viton O–ring seal type.<br />

Part<br />

Number<br />

Outside<br />

Diameter (IN)<br />

Features<br />

• Stocked in 20’ lengths, plain end<br />

• Extremely corrosion resistant<br />

• Ideal for applications up to 1<strong>80</strong> °F<br />

• Joined by the thermo-seal fusion process, threading or<br />

fl anging<br />

Min. Wall<br />

Thickness (IN)<br />

Weight per<br />

100 Feet<br />

Pressure Rating<br />

at 73.4°F<br />

12 1/2 x 20 ft 69306 0.840 0.147 14 410<br />

20 3/4 x 20 ft 69307 1.050 0.154 18 330<br />

25 1 x 20 ft 69308 1.315 0.179 27 310<br />

40 1 1/2 x 20 69310 1.900 0.200 45 230<br />

50 2 x 20 ft 69311 2.375 0.218 62 200<br />

75 3 x 20 ft 69313 3.500 0.300 126 190<br />

100 4 x 20 ft 69314 4.500 0.337 184 160<br />

Notes:<br />

• Pipe sold in 100 foot bundles to 6”.<br />

• Pipe is 20 feet long in plain ends. For other lengths and pipe ends, please consult our customer service department.<br />

• Threading polypropylene <strong>schedule</strong> <strong>80</strong> pipe reduces working pressure to approximately 20 psi (drainage). Threading polypropylene <strong>schedule</strong> 40 pipe<br />

is not recommended.<br />

• Larger diameter pipe is available on request. Please consult our customer service department.<br />

• These products are not recommended for compressed air or gas systems.<br />

• Black Polypropylene socket and threaded systems available on request. Please consult our customer service department.<br />

1-25<br />

1


1<br />

1-26<br />

NATURAL POLYPROPYLENE SCHEDULE <strong>80</strong> FITTINGS<br />

SOCKET TEES<br />

90° SOCKET<br />

ELBOWS<br />

45° SOCKET<br />

ELBOWS<br />

150 LB<br />

SOCKET<br />

FLANGES<br />

150 LB<br />

BLIND<br />

FLANGES SOCKET CAPS<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/2 601005 606005 617005 651005 653005 647005<br />

3/4 601007 606007 617007 651007 653007 647007<br />

1 601010 606010 617010 651010 653010 647010<br />

1 1/2 601015 606015 617015 651015 653015 647015<br />

2 601020 606020 617020 651020 653020 647020<br />

3 601030 606030 617030 651030 653030 647030<br />

4 601040 606040 617040 651040 653040 647040<br />

FEMALE<br />

ADAPTERS<br />

150 LB<br />

THREADED<br />

FLANGES<br />

THREADED<br />

TEES<br />

90° THREADED<br />

ELBOWS<br />

45° THREAD<br />

ELBOWS<br />

THREADED<br />

CAPS<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/2 635005 652005 605005 60<strong>80</strong>05 619005 64<strong>80</strong>05<br />

3/4 635007 652007 605007 60<strong>80</strong>07 619007 64<strong>80</strong>07<br />

1 635010 652010 605010 60<strong>80</strong>10 619010 64<strong>80</strong>10<br />

1 1/2 635015 652015 605015 60<strong>80</strong>15 619015 64<strong>80</strong>15<br />

2 635020 652020 605020 60<strong>80</strong>20 619020 64<strong>80</strong>20<br />

3 635030 652030 605030 60<strong>80</strong>30 619030 64<strong>80</strong>30<br />

4 635040 652040 605040 60<strong>80</strong>40 619040 64<strong>80</strong>40<br />

SOCKET<br />

COUPLINGS<br />

THREADED<br />

COUPLINGS<br />

THREADED<br />

PLUGS<br />

SOCKET<br />

UNIONS (VITON<br />

O-RINGS)<br />

THREADED<br />

UNIONS (VITON<br />

O-RINGS)<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/2 629005 630005 650005 697005 69<strong>80</strong>05<br />

3/4 629007 630007 650007 697007 69<strong>80</strong>07<br />

1 629010 630010 650010 697010 69<strong>80</strong>10<br />

1 1/2 629015 630015 650015 697015 69<strong>80</strong>15<br />

2 629020 630020 650020 697020 69<strong>80</strong>20<br />

3 629030 630030 650030<br />

4 629040 630040 650040<br />

Notes:<br />

• Socket valves, fl anges, and unions, regardless of size are rated at 150 psi for water service at 73°F.<br />

• F indicates a fabricated fi tting. Some fabricated fi ttings may be fi berglass reinforced. (F) indicates fi tting is available moulded or fabricated.<br />

• All 1/2” - 4” Moulded fl anges have a 150 psi Maximum Internal Pressure Rating @ 73°F (23°C).<br />

• No provisions have been made for pressure surges, water hammer, or other conditions which should be considered.


NATURAL POLYPROPYLENE SCHEDULE <strong>80</strong> FITTINGS<br />

LENGTH<br />

(INCHES) PART #<br />

DIAMETER<br />

(INCHES)<br />

1/2 CLOSE 661063<br />

1/2 SHORT 661078<br />

1/2 3 661081<br />

1/2 4 661082<br />

1/2 5 661083<br />

1/2 6 661084<br />

3/4 CLOSE 661104<br />

3/4 SHORT 661105<br />

3/4 3 661106<br />

3/4 4 661107<br />

3/4 5 661108<br />

3/4 6 661109<br />

1 CLOSE 661133<br />

1 SHORT 661134<br />

1 3 661135<br />

1 4 661136<br />

1 5 661137<br />

1 6 661138<br />

1 1/2 CLOSE 661213<br />

1 1/2 SHORT 661214<br />

1 1/2 3 661215<br />

1 1/2 4 661216<br />

1 1/2 5 661217<br />

1 1/2 6 661218<br />

2 CLOSE 661251<br />

2 SHORT 661252<br />

2 3 661253<br />

2 4 661254<br />

2 5 661255<br />

2 6 661256<br />

3 CLOSE 661338<br />

3 3 661339<br />

3 4 661341<br />

3 5 661342<br />

3 6 661343<br />

4 CLOSE 661422<br />

4 4 661423<br />

4 5 661430<br />

4 6 661426<br />

REDUCER<br />

BUSHINGS<br />

SOCKET X SLIP<br />

REDUCER<br />

BUSHINGS<br />

FPT x MPT<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4 x 1/2 637101 639101<br />

1 x 1/2 637130 639130<br />

1 x 3/4 637131 639131<br />

1 1/2 x 1 637211 639211<br />

2 x 1 637249 639249<br />

2 x 1 1/2 637251 639251<br />

3 x 2 637338<br />

4 x 3 637422<br />

Notes:<br />

• Socket valves, fl anges, and unions, regardless of size are rated at 150 psi for water service at 73.4°F(23°C).<br />

• Other fi ttings are available on request.<br />

• All 1/2” - 4” Moulded fl anges have a 150 psi Maximum Internal Pressure Rating @ 73°F (23°C)<br />

• No provisions have been made for pressure surges, water hammer, or other conditions which should be considered.<br />

• We recommend back welding for all 6” socket connections.<br />

1-27<br />

1


1<br />

1-28<br />

Applications<br />

• Semi-conductor<br />

• Pharmaceutical<br />

• Chemical processing<br />

• Pulp and paper<br />

• Electronic<br />

• Biotechnology<br />

• Healthcare<br />

• Universities<br />

MM Nominal Pipe<br />

Size (inches)<br />

Part Number<br />

Red<br />

Part Number<br />

Natural<br />

PVDF SCHEDULE <strong>80</strong> PIPE<br />

(Polyvinylidene Floride) PVDF is a strong, tough, and abrasion resistant<br />

fl uorocarbon material. It resists distortion and retains most of its strength to<br />

2<strong>80</strong>°F. It is chemically resistant to most acids, bases and organic solvents<br />

and is ideally suited for handling wet or dry chlorine, bromine and other<br />

halogens. No other solid thermoplastic piping components can approach<br />

the combination of strength, chemical resistance and working temperatures<br />

of PVDF. PVDF is joined by the thermo-seal fusion process, threading or<br />

fl anging.<br />

The great versatility of the material, with its unique combination of physical<br />

and chemical properties, as well as the simple installation process of<br />

pipe, fi ttings and valves, make it the piping system of choice for applications<br />

in industries like semiconductor, pharmaceutical, chemical processing,<br />

metal fi nishing, pulp and paper.<br />

Feet per<br />

bundle<br />

Features<br />

• Stocked in 20’ lengths, plain end<br />

• Available in Red Kynar® or natural<br />

• Extremely corrosion resistant<br />

• Ideal for applications up to 2<strong>80</strong> °F<br />

• Joined by the thermo-seal fusion process, threading or<br />

fl anging.<br />

Outside<br />

Diameter (IN)<br />

Inside<br />

Diameter (IN)<br />

Weight per<br />

100 Feet<br />

Pressure Rating<br />

at 73.4°F<br />

12 1/2 x 20 ft 050307 70307 140 0.840 0.546 26 5<strong>80</strong><br />

20 3/4 x 20 ft 050308 70308 100 1.050 0.742 35 470<br />

25 1 x 20 ft 050309 70309 <strong>80</strong> 1.315 0.957 51 430<br />

40 1 1/2 x 20 050311 70311 <strong>80</strong> 1.900 1.500 86 320<br />

50 2 x 20 ft 050312 70312 60 2.375 1.939 119 270<br />

75 3 x 20 ft 050313 70313 20 3.500 2.900 246 250<br />

100 4 x 20 ft 050314 70314 20 4.500 3.826 360 250<br />

150 6 x 20 ft 050315 70315 20 6.625 5.761 686 N.R.<br />

Notes:<br />

• Threaded pipe and fi ttings shall be rated at 50% of the values given for socket.<br />

• Valves, unions and fl anges (either socket or threaded) shall be pressure rated at 150 psi service at 73.4°F(23°C), non-shock and have a minimum<br />

burst requirement of 3.3 times the rated pressure.<br />

• Pipe is 20 feet long in plain ends. For other lengths and pipe ends, please consult our customer service department.<br />

• Red Kynar® pipe is pigmented to resist ultra-violet attack when handling high concentrations of halogens. The pipe is completely compatible<br />

to <strong>Fabco</strong>’s line of Kynar® fi ttings and valves.<br />

• Larger diameter pipe is available upon request. Please consult customer service.<br />

• These products are not recommended for compressed air or gas systems.<br />

• N.R. = Not recommended for pressure applications.<br />

• Schedule 40 pipe available upon request.


SOCKET<br />

TEES<br />

90° SOCKET<br />

ELBOWS<br />

RED PVDF FITTINGS<br />

45° SOCKET<br />

ELBOWS<br />

150 LB<br />

SOCKET<br />

FLANGES<br />

150 LB<br />

BLIND<br />

FLANGES<br />

SOCKET<br />

CAPS<br />

SOCKET<br />

COUPLINGS<br />

THREADED<br />

COUPLINGS<br />

THREADED<br />

PLUGS<br />

Nominal Pipe Size<br />

1/2 5<strong>80</strong>1005 5<strong>80</strong>6005 5817005 5851005 5853005 5847005 5829005 5830005 5850005<br />

3/4 5<strong>80</strong>1007 5<strong>80</strong>6007 5817007 5851007 5853007 5847007 5829007 5830007 5850007<br />

1 5<strong>80</strong>1010 5<strong>80</strong>6010 5817010 5851010 5853010 5847010 5829010 5830010 5850010<br />

1 1/2 5<strong>80</strong>1015 5<strong>80</strong>6015 5817015 5851015 5853015 5847015 5829015 5830015 5850015<br />

2 5<strong>80</strong>1020 5<strong>80</strong>6020 5817020 5851020 5853020 5847020 5829020 5830020 5850020<br />

3 5<strong>80</strong>1030 5<strong>80</strong>6030 5817030 5851030 5853030 5847030 5829030 5850030<br />

4 5<strong>80</strong>1040 5<strong>80</strong>6040 5817040 5851040 5853040 5847040 5829040 5850040<br />

6 5<strong>80</strong>1060 5<strong>80</strong>6060 5817060 5851060 5853060 5847060 5829060<br />

THREADED<br />

TEES<br />

90° THREADED<br />

ELBOWS<br />

45° THREAD<br />

ELBOWS<br />

150 LB<br />

THREADED<br />

FLANGES<br />

THREADED<br />

CAPS<br />

FEMALE<br />

ADAPTERS<br />

Notes:<br />

• Other fi ttings are available on request.<br />

• All 1/2” - 6” Molded fl anges have a 150 psi Maximum Internal Pressure Rating @ 73°F (23°C).<br />

• No provisions have been made for pressure surges, water hammer, or other conditions which should be considered.<br />

• Webbed – Honeycomb style fl anges/blind fl anges/vanstone fl anges are available.<br />

• For threaded one end nipples or other length nipples, please call <strong>Fabco</strong>.<br />

SOCKET<br />

UNIONS (VITON<br />

O-RINGS)<br />

THREADED<br />

UNIONS (VITON<br />

O-RINGS)<br />

Nominal Pipe Size<br />

1/2 5<strong>80</strong>5005 5<strong>80</strong><strong>80</strong>05 5819005 5852005 584<strong>80</strong>05 5835005 5897005 589<strong>80</strong>05<br />

3/4 5<strong>80</strong>5007 5<strong>80</strong><strong>80</strong>07 5819007 5852007 584<strong>80</strong>07 5835007 5897007 589<strong>80</strong>07<br />

1 5<strong>80</strong>5010 5<strong>80</strong><strong>80</strong>10 5819010 5852010 584<strong>80</strong>10 5835010 5897010 589<strong>80</strong>10<br />

1 1/2 5<strong>80</strong>5015 5<strong>80</strong><strong>80</strong>15 5819015 5852015 584<strong>80</strong>15 5835015 5897015 589<strong>80</strong>15<br />

2 5<strong>80</strong>5020 5<strong>80</strong><strong>80</strong>20 5819020 5852020 584<strong>80</strong>20 5835020 5897020 589<strong>80</strong>20<br />

DIAMETER<br />

(INCHES)<br />

LENGTH<br />

(INCHES) PART #<br />

DIAMETER<br />

(INCHES)<br />

LENGTH<br />

(INCHES) PART #<br />

1/2 CLOSE 5861063 1 4 5861136<br />

1/2 SHORT 5861078 1 5 5861137<br />

1/2 3 5861081 1 6 5861138<br />

1/2 4 5861082 1 1/2 CLOSE 5861213<br />

1/2 5 5861083 1 1/2 SHORT 5861214<br />

1/2 6 5861084 1 1/2 3 5861215<br />

3/4 CLOSE 5861104 1 1/2 4 5861216<br />

3/4 SHORT 5861105 1 1/2 5 5861217<br />

3/4 3 5861106 1 1/2 6 5861218<br />

3/4 4 5861107 2 CLOSE 5861251<br />

3/4 5 5861108 2 SHORT 5861252<br />

3/4 6 5861109 2 3 5861253<br />

1 CLOSE 5861133 2 4 5861254<br />

1 SHORT 5861134 2 5 5861255<br />

1 3 5861135 2 6 5861256<br />

REDUCER<br />

BUSHINGS<br />

SOCKET X SLIP<br />

REDUCER<br />

BUSHINGS<br />

FPT X MPT<br />

DIAMETER<br />

(INCHES)<br />

3/4 x 1/2 5837101 5839101<br />

1 x 1/2 5837130 5839130<br />

1 x 3/4 5837131 5839131<br />

1 1/2 x 1 5837211 5839211<br />

2 x 1 5837249 5839249<br />

2 x 1 1/2 5837251 5839251<br />

3 x 2 5837338<br />

4 x 3 5837422<br />

6 x 4 5837532<br />

1-29<br />

1


1<br />

1-30<br />

SOCKET<br />

TEES<br />

90° SOCKET<br />

ELBOWS<br />

NATURAL PVDF FITTINGS<br />

45° SOCKET<br />

ELBOWS<br />

150 LB<br />

SOCKET<br />

FLANGES<br />

150 LB<br />

BLIND<br />

FLANGES<br />

SOCKET<br />

CAPS<br />

SOCKET<br />

COUPLINGS<br />

THREADED<br />

COUPLINGS<br />

THREADED<br />

PLUGS<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/2 701005 706005 717005 751005 753005 747005 729005 730005 750005<br />

3/4 701007 706007 717007 751007 753007 747007 729007 730007 750007<br />

1 701010 706010 717010 751010 753010 747010 729010 730010 750010<br />

1 1/2 701015 706015 717015 751015 753015 747015 729015 730015 750015<br />

2 701020 706020 717020 751020 753020 747020 729020 730020 750020<br />

3 701030 706030 717030 751030 753030 747030 729030 750030<br />

4 701040 706040 717040 751040 753040 747040 729040 750040<br />

6 701060 706060 717060 751060 753060 747060 729060<br />

THREADED<br />

TEES<br />

90° THREADED<br />

ELBOWS<br />

45° THREAD<br />

ELBOWS<br />

150 LB<br />

THREADED<br />

FLANGES<br />

THREADED<br />

CAPS<br />

FEMALE<br />

ADAPTERS<br />

Notes:<br />

• Other fi ttings are available on request.<br />

• All 1/2” - 12” Molded fl anges have a 150 psi Maximum Internal Pressure Rating @ 73°F (23°C).<br />

• No provisions have been made for pressure surges, water hammer, or other conditions which should be considered.<br />

• Webbed – Honeycomb style fl anges/blind fl anges/vanstone fl anges are available.<br />

• For threaded one end nipples or other length nipples, please call <strong>Fabco</strong>.<br />

SOCKET<br />

UNIONS (VITON<br />

O-RINGS)<br />

THREADED<br />

UNIONS (VITON<br />

O-RINGS)<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/2 705005 70<strong>80</strong>05 719005 752005 74<strong>80</strong>05 735005 797005 79<strong>80</strong>05<br />

3/4 705007 70<strong>80</strong>07 719007 752007 74<strong>80</strong>07 735007 797007 79<strong>80</strong>07<br />

1 705010 70<strong>80</strong>10 719010 752010 74<strong>80</strong>10 735010 797010 79<strong>80</strong>10<br />

1 1/2 705015 70<strong>80</strong>15 719015 752015 74<strong>80</strong>15 735015 797015 79<strong>80</strong>15<br />

2 705020 70<strong>80</strong>20 719020 752020 74<strong>80</strong>20 735020 797020 79<strong>80</strong>20<br />

DIAMETER<br />

(INCHES)<br />

LENGTH<br />

(INCHES) PART #<br />

DIAMETER<br />

(INCHES)<br />

LENGTH<br />

(INCHES) PART #<br />

1/2 CLOSE 761063 1 4 761136<br />

1/2 SHORT 761078 1 5 761137<br />

1/2 3 761081 1 6 761138<br />

1/2 4 761082 1 1/2 CLOSE 761213<br />

1/2 5 761083 1 1/2 SHORT 761214<br />

1/2 6 761084 1 1/2 3 761215<br />

3/4 CLOSE 761104 1 1/2 4 761216<br />

3/4 SHORT 761105 1 1/2 5 761217<br />

3/4 3 761106 1 1/2 6 761218<br />

3/4 4 761107 2 CLOSE 761251<br />

3/4 5 761108 2 SHORT 761252<br />

3/4 6 761109 2 3 761253<br />

1 CLOSE 761133 2 4 761254<br />

1 SHORT 761134 2 5 761255<br />

1 3 761135 2 6 761256<br />

REDUCER<br />

BUSHINGS<br />

SOCKET X SLIP<br />

REDUCER<br />

BUSHINGS SOC<br />

FPT X MPT<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

3/4 x 1/2 737101 739101<br />

1 x 1/2 737130 739130<br />

1 x 3/4 737131 739131<br />

1 1/2 x 1 737211 739211<br />

2 x 1 737249 739249<br />

2 x 1 1/2 737251 739251<br />

3 x 2 737338<br />

4 x 3 737422<br />

6 x 4 737532


Applications<br />

• Furnaces<br />

• Fireplaces<br />

• Boilers<br />

• Water Heaters<br />

Features<br />

• Certifi ed under ULC S636-95<br />

• Complete system includes pipe, fi ttings,<br />

cement and primer<br />

• Available from 1 1/2” to 4” diameter<br />

• All pipe, fi ttings and cement are labeled as<br />

certifi ed<br />

GVS-65 GAS VENTING SYSTEM<br />

The GVS-65 is a complete PVC pipe system designed for use as BH, Class II gas vent<br />

with a maximum operating temperature of 65 o C. The GVS-65 gas appliance system has<br />

been third party certifi ed ULC S636-95. This system included pipe, fi ttings, solvent cement<br />

and primer. Only GVS-65 components may be used as part of the system. Do not<br />

use fi ttings, pipe, solvent cement or primer from any other manufacturer with the GVS-65<br />

Gas Venting System.<br />

Product Product Description<br />

Case<br />

Qty<br />

GVS65010211 1-1/2" PVC GAS VENT PIPE 10 FT LENGTHS GVS-65 1510<br />

GVS65010212 2" PVC GAS VENT PIPE 10 FT LENGTHS GVS65 1050<br />

GVS65010213 2-1/2" PVC GAS VENT PIPE 10 FT LENGTHS GVS65 7<strong>80</strong><br />

GVS65010214 3" PVC GAS VENT PIPE 10 FT LENGTHS GVS65 5<strong>80</strong><br />

GVS65010216 4" PVC GAS VENT PIPE 10 FT LENGTHS GVS65 510<br />

GVS650706200 PVC GAS VENT SOLVENT CEMENT 950 ML QUART 12<br />

GVS650706300 PVC GAS VENT SOLVENT CEMENT 475 ML PINT 12<br />

GVS650707200 PVC & CPVC GAS VENT PRIMER 950 ML QUART 12<br />

GVS650707300 PVC & CPVC GAS VENT PRIMER 475 ML PINT 12<br />

GVS650708200 PVC/ABS GAS VENT TRANSISTION CEMENT 950 ML QTS 12<br />

GVS650708300 PVC/ABS GAS VENT TRANSISTION CEMENT 475 ML PNT 12<br />

GVS65401020 2" PVC GAS VENT TEE GVS65 35<br />

GVS65406020 2" X 90 DEG PVC GAS VENT ELBOW GVS65 50<br />

GVS65406020L 2" X 90 DEG PVC GAS VENT ELBOW LONG RAD GVS65 55<br />

GVS65406030 3" X 90 DEG PVC GAS VENT ELBOW GVS65 25<br />

GVS65406030L 3" X 90 DEG PVC GAS VENT ELBOW LONG RAD GVS65 23<br />

GVS65406040 4" X 90 DEG PVC GAS VENT ELBOW GVS65 20<br />

GVS65417020 2" X 45 DEG PVC GAS VENT ELBOW GVS65 110<br />

GVS65417030 3" X 45 DEG PVC GAS VENT ELBOW GVS65 25<br />

GVS65417040 4" X 45 DEG PVC GAS VENT ELBOW GVS65 20<br />

GVS65429015 1-1/2" PVC GAS VENT COUPLING GVS65 25<br />

GVS65429020 2" PVC GAS VENT COUPLING GVS65 70<br />

GVS65429025 2-1/2" PVC GAS VENT COUPLING GVS65 20<br />

GVS65429030 3" PVC GAS VENT COUPLING GVS65 60<br />

GVS65429040 4" PVC GAS VENT COUPLING GVS65 30<br />

GVS65429338 3" X 2" PVC GAS VENT INCREASER GVS65 45<br />

GVS65429422 4" X 3" PVC GAS VENT INCREASER GVS65 30<br />

GVS65437251 2" X 1-1/2" PVC GAS VENT RED BUSHING GVS65 <strong>80</strong><br />

GVS65437339 3" X 2-1/2" PVC GAS VENT RED BUSHING GVS65 20<br />

GVS65VS020 2" GAS VENT TERMINATION VENT SCREEN 250<br />

GVS65VS030 3" GAS VENT TERMINATION VENT SCREEN 100<br />

2-1<br />

2


2<br />

2-2<br />

LXT ® SCHEDULE <strong>80</strong> PIPE<br />

Ultra-Pure Piping, Ultra-Pure Water<br />

Ultra-pure water demands an ultra-pure piping system. To make sure your high-purity<br />

water piping meets the highest clean pipe requirements, the Harvel LXT® ultra-pure<br />

water system has been engineered to ensure cost-effective performance across multiindustry<br />

UPW, deionized, reverse osmosis, and distilled high-purity water applications.<br />

Ideal for the semiconductor, electronic, biotechnology, healthcare, university, and<br />

laboratory industries, Harvel LXT® low-extractable piping is made from an innovative<br />

clean PVC compound that offers a number of advantages over other high-purity piping<br />

created using traditional construction materials, including polypropylene (PP) and polyvinylidene fl uoride (PVDF):<br />

• Extremely low extractable contaminants, particularly trace metals and Total Oxidizable Carbon (TOC)<br />

• Fast, reliable installation with simple inexpensive joining methods<br />

• Specialty one-step fast-setting solvent-cement joining system rinses up quickly<br />

• Unique blue translucency allows visual joint integrity inspection<br />

• Ultra-smooth interior pipe surface minimizes the potential for bacterial growth and particle generation<br />

• Rigid Schedule <strong>80</strong> dimensions for pressure service requires fewer supports than fl exible plastic systems<br />

In addition to superior performance, lower material costs and fast, reliable installation, the Harvel LXT® water system offers an array<br />

of unique benefi ts for use in critical ultra-pure water systems (UPW, DI, R/O, distilled, USP):<br />

• Non-contaminating materials designed specifi cally for use in aggressive UPW, DI, R/O and USP water piping applications<br />

• Complete line of high-purity water pipe, fi ttings and valves (IPS Sizes 1/2”-6” diameters)<br />

• Clean pipe double-bagged, sealed and boxed on-line to maintain cleanliness for use in high-purity environments<br />

• High-impact strength and low thermal conductivity ideal for various ambient temperature UPW grades including DI, R/O<br />

and USP water<br />

• Lower overall installed costs and improved life-cycle economics<br />

Nominal Pipe<br />

Carton Outside Inside Min. Wall Weight per 100 Pressure Rat-<br />

MM Size (IN) Part Number Qty Feet Diameter Diameter Thickness Feet ing at 73.4°F<br />

12 1/2 x 15 ft 010307LXT 330 0.840 0.528 0.147 0.202 420<br />

20 3/4 x 15 ft 010308LXT 330 1.050 0.724 0.154 0.273 340<br />

25 1 x 15 ft 010309LXT 270 1.315 0.935 0.179 0.402 320<br />

32 1 1/4 x 15 ft 010310LXT 210 1.660 1.256 0.191 0.554 260<br />

40 1 1/2 x 15 ft 010311LXT 165 1.900 1.476 0.200 0.673 240<br />

50 2 x 15 ft 010312LXT 120 2.375 1.913 0.218 0.932 200<br />

75 3 x 15 ft 010314LXT 75 3.500 2.864 0.300 1.903 190<br />

100 4 x 15 ft 010316LXT 30 4.500 3.786 0.337 2.782 160<br />

150 6 x 15 ft 010318LXT 15 6.625 5.709 0.432 5.313 140<br />

Notes:<br />

• PSI water, non-shock @ 73.4°F(23°C) with Solvent Welded Connections.<br />

• All pipe is double bagged and boxed on-line for high purity environments.<br />

• Harvel LXT® piping is produced to Schedule <strong>80</strong> dimensions in strict accordance with ASTM D1785, and exhibits a Type II pressure rating.<br />

• Harvel LXT® fi ttings are produced to Schedule <strong>80</strong> dimensions per ASTM D2467.<br />

• Harvel LXT® is joined using the one step solvent cement (part # 07LXT200). The pint size comes complete with a dauber which is suitable for<br />

pipe size 1/2” to 3”. For pipe sizes 4” thru 6” use a roller equal in size to 1/2 the pipe diameter.<br />

• 7.5 ft lengths available upon request.


90 SOCKET<br />

ELBOWS<br />

45 SOCKET<br />

ELBOWS<br />

LXT ® SCHEDULE <strong>80</strong> FITTINGS<br />

90 SWEEP<br />

ELBOWS<br />

SOCKET<br />

TEES<br />

MALE<br />

ADAPTERS<br />

FEMALE<br />

ADAPTERS<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/2 <strong>80</strong>6-005BL 817-005BL <strong>80</strong>6-005SBL <strong>80</strong>1-005BL 836-005BL 835-005SRBL<br />

3/4 <strong>80</strong>6-007BL 817-007BL <strong>80</strong>6-007SBL <strong>80</strong>1-007BL 836-007BL 835-007SRBL<br />

1 <strong>80</strong>6-010BL 817-010BL <strong>80</strong>6-010SBL <strong>80</strong>1-010BL 836-010BL 835-010SRBL<br />

1 1/4 <strong>80</strong>6-012BL 817-012BL <strong>80</strong>6-012SBL <strong>80</strong>1-012BL 836-012BL 835-012SRBL<br />

1 1/2 <strong>80</strong>6-015BL 817-015BL <strong>80</strong>6-015SBL <strong>80</strong>1-015BL 836-015BL 835-015SRBL<br />

2 <strong>80</strong>6-020BL 817-020BL <strong>80</strong>6-020SBL <strong>80</strong>1-020BL 836-020BL 835-020SRBL<br />

3 <strong>80</strong>6-030BL 817-030BL <strong>80</strong>1-030BL 836-030BL 835-030SRBL<br />

4 <strong>80</strong>6-040BL 817-040BL <strong>80</strong>1-040BL 836-040BL 835-040SRBL<br />

6 <strong>80</strong>6-060BL 817-060BL <strong>80</strong>1-060BL<br />

UNION<br />

SLIP<br />

EPDM<br />

UNION<br />

SLIP<br />

VITON<br />

150 LB.<br />

VANSTONE<br />

FLANGE<br />

SLIP SOCKET CAP COUPLINGS<br />

TANK<br />

ADAPTERS<br />

NOMINAL<br />

PIPE SIZE<br />

1/2 897-005BL 857-005BL 854-005BL 847-005BL 829-005BL 8170E-005BL<br />

3/4 897-007BL 857-007BL 854-007BL 847-007BL 829-007BL 8170E-007BL<br />

1 897-010BL 857-010BL 854-010BL 847-010BL 829-010BL 8170E-010BL<br />

1 1/4 897-012BL 857-012BL 854-012BL 847-012BL 829-012BL 8170E-012BL<br />

1 1/2 897-015BL 857-015BL 854-015BL 847-015BL 829-015BL 8170E-015BL<br />

2 897-020BL 857-020BL 854-020BL 847-020BL 829-020BL 8170E-020BL<br />

3 897-030BL 857-030BL 854-030BL 847-030BL 829-030BL 8170E-030BL<br />

4 897-040BL 857-040BL 854-040BL 847-040BL 829-040BL 8170E-040BL<br />

6 854-060BL 847-060BL 829-060BL<br />

Notes:<br />

• For water at 73.4°F(23°C) with solvent cemented joints. Working pressure decreases by approximately<br />

1.29% per degree F over 73.4°F.<br />

• Complies with title 21 food & drug, part #121 paragraph 121.2521 & 121.2597.<br />

• Threading not recommended<br />

• Per ASTM D–1784–cell classifi cation 12454B.<br />

• Fittings are not a standard stocked item.<br />

• No provisions have been made for pressure surges, water hammer, or other conditions which should be<br />

considered.<br />

REDUCER<br />

BUSHINGS<br />

SPG x SLP<br />

SOCKET<br />

REDUCER<br />

COUPLINGS<br />

REDUCER<br />

BUSHING<br />

SPIG x FPT<br />

REDUCER<br />

FEMALE<br />

ADAPTER<br />

SPIG<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/2X1/4" 838-072BL 878-072SRBL<br />

1/2X3/8" 838-073BL<br />

3/4X1/4" 838-098BL 878-098SRBL<br />

3/4X1/2" 837-101BL 829-101BL 838-101BL<br />

1X1/4" 878-128SRBL<br />

1X3/8" 838-129BL<br />

1X1/2" 837-130BL 838-130BL<br />

1X3/4" 837-131BL 829-131BL 838-131BL<br />

1-1/4X1/2" 837-166BL<br />

1-1/4X1" 837-168BL 829-168BL<br />

1-1/2X3/4" 837-210BL 838-210BL<br />

1-1/2X1" 837-211BL 829-211BL<br />

1-1/2-X1-1/4" 837-212BL 829-212BL<br />

2X1" 837-249BL 829-249BL<br />

2X1-1/2" 837-251BL 829-251BL<br />

3X2" 837-338BL 829-338BL<br />

4x2” 829-420BL<br />

4X3" 837-422BL 829-422BL<br />

6X4" 837-532BL 829-532BL<br />

SOCKET<br />

REDUCING<br />

TEES<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1x1x3/4 <strong>80</strong>1-131BL<br />

1-1/2x1-1/2x1 <strong>80</strong>1-211BL<br />

2x2x1 <strong>80</strong>1-249BL<br />

2x2x1-1/2 <strong>80</strong>1-251BL<br />

3x3x2 <strong>80</strong>1-338BL<br />

4x4x3 <strong>80</strong>1-422BL<br />

6x6x3 <strong>80</strong>1-530BL<br />

6x6x4 <strong>80</strong>1-532BL<br />

LXT CEMENT PT<br />

Clear One-Step Cement<br />

07LXT300<br />

LXT CEMENT QT 07LXT200<br />

2-3<br />

2


2<br />

Notes:<br />

• IN HG refers to inches of mercury.<br />

2-4<br />

LXT® VALVES AND ACCESSORIES<br />

TU BALL<br />

CHECK VALVE<br />

SLP/THR<br />

TU BALL<br />

VALVE SKT/<br />

THRD EPDM<br />

TU BALL<br />

VALVE SLIP/<br />

THRD VITON<br />

TU BALL<br />

CHECK VALVE<br />

SLIP/FPT<br />

DIAPHRAGM<br />

VALVE<br />

SKT/THRD<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/2" 2229-005BL 2329-005BL 2339-005BL 2239-005BL 2729T-005BL<br />

3/4" 2229-007BL 2329-007BL 2339-007BL 2239-007BL 2729T-007BL<br />

1" 2229-010BL 2329-010BL 2339-010BL 2239-010BL 2729T-010BL<br />

1-1/4" 2229-012BL 2329-012BL 2339-012BL 2239-012BL 2729T-012BL<br />

1-1/2" 2229-015BL 2329-015BL 2339-015BL 2239-015BL 2729T-015BL<br />

2" 2229-020BL 2329-020BL 2339-020BL 2239-020BL 2729T-020BL<br />

3" 2222-030BL 2322-030BL 2332-030BL 2232-030BL<br />

4" 2222-040BL 2322-040BL 2332-040BL 2232-040BL<br />

GAUGE GUARD<br />

EPDM DIAPHRAGM<br />

1/4" INLET<br />

GAUGE GUARD<br />

PTFE DIAPHRAGM<br />

1/4" INLET<br />

GAUGE GUARD<br />

EPDM DIAPHRAGM<br />

1/2" INLET<br />

GAUGE GUARD<br />

PTFE DIAPHRAGM<br />

1/2" INLET<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

NO GAUGE G0002-002BL G0004-002BL G0002-005BL G0004-005B<br />

0-15 PSI G0152-002BL G0154-002BL G0152-005BL G0154-005BL<br />

0-30 PSI G0302-002BL G0304-002BL G0302-005BL G0304-005BL<br />

0-60 PSI G0602-002BL G0604-002BL G0602-005BL G0604-005BL<br />

0-100 PSI G1002-002BL G1004-002BL G1002-005BL G1004-005BL<br />

0-160 PSI G1602-002BL G1604-002BL G1602-005BL G1604-005BL<br />

0-200 PSI G2002-002BL G2004-002BL G2002-005BL G2004-005BL<br />

0-300 PSI G3002-002BL G3004-002BL G3002-005BL G3004-005BL<br />

0-30 IN HG G30V2-002BL G30V4-002BL G30V2-005BL G30V4-005BL<br />

ANGLE PATTERN<br />

NEEDLE VALVE<br />

ANGLE PATTERN<br />

NEEDLE VALVE<br />

GLOBE PATTERN<br />

NEEDLE VALVE<br />

GLOBE PATTERN<br />

NEEDLE VALVE<br />

GOOSENECK DECK<br />

MOUNT<br />

LAB FIXTURE<br />

TURRET -PANEL<br />

MOUNT LAB<br />

FIXTURE<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

1/4" 5691-002BL 5692-002BL 5591-002BL 5592-002BL<br />

3/8" 5691-003BL 5692-003BL 5591-003BL 5592-003BL LF1002-BL LF3002-BL<br />

1/2" 5691-005BLSR 5692-005BL 5591-005BLSR 5592-005BL


Applications<br />

• Corrosive waste drainage system.<br />

• Chemical plants<br />

• Industrial plants<br />

FUSEAL SCHEDULE 40 POLYPRO PIPE<br />

FLAME RETARDANT, ACID RESISTANT ACID WASTE SYSTEM<br />

FOR NON-PRESSURE APPLICATIONS<br />

Fuseal, the proven resistance coil fusion method of joining polypropylene drain piping<br />

systems. Used primarily for acid waste drain lines. Fuseal has been utilized in thousands of<br />

institutional and industrial projects that demand strong, leak-proof, safe pipe joints.<br />

The Fuseal heat fusion process joins pipe and fi tting into one complete homogenous unit. A<br />

low voltage Fuseal power unit is connected to an electrical resistance coil imbedded in the<br />

Fuseal fi tting. When power is applied the coil heat completely fuses the interface between<br />

the pipe and fi tting socket. The complete line of fi ttings include all standard DWV confi guration from 1 1/2” through 12” pipe sizes.<br />

Pipe is readily available in fl ame-retardant Schedule 40/<strong>80</strong>, non-fl ame retardant Schedule 40/<strong>80</strong>. The Fuseal heat fusion method<br />

should be used in inaccessible places where a completely homogenous structure of pipe and fi tting is essential. The mechanical system<br />

can be used under bench where speed of installation, future disassembly or modular design is desired. Fittings 1 1/2” through 6” are<br />

manufactured of fl ame retardant material but 8” and above are manufactured of non-fl ame retardant material. Made of polypropylene<br />

and PVDF, the Fuseal II system combines to provide a complete, easy to install corrosive and chemical waste drainage system.<br />

Please contact customer service for a complete list of available fi ttings.<br />

Applications<br />

• Hospitals<br />

• University laboratories<br />

Outside Inside Min. Wall Weight per 100<br />

Pressure<br />

Rating at<br />

Part Number Nominal Pipe Size (inches) Crate Qty Feet Diameter Diameter Thickness Feet 73.4°F<br />

Schedule 40 Fire Retardant Pipe<br />

F<strong>80</strong>04-015AA 1-1/2" PPFR Sch.40 Pipe x 10' 1,<strong>80</strong>0 1.900 1.610 0.145 52 330<br />

F<strong>80</strong>04-020AA 2" PPFR Sch.40 Pipe x 10' 1,400 2.375 2.069 0.154 69 2<strong>80</strong><br />

F<strong>80</strong>04-030AA 3" PPFR Sch.40 Pipe x 10' 8<strong>80</strong> 3.500 3.068 0.216 144 260<br />

F<strong>80</strong>04-040AA 4" PPFR Sch.40 Pipe x 10' 1,140 4.500 4.026 0.237 203 220<br />

F<strong>80</strong>04-060AA 6" PPFR Sch.40 Pipe x 10' 520 6.625 6.031 0.2<strong>80</strong> 354 1<strong>80</strong><br />

F<strong>80</strong>04-0<strong>80</strong>AB 8" PPFR Sch.40 Pipe x 20' 200 8.625 7.943 0.322 531 160<br />

F<strong>80</strong>04-100AB 10" PPFR Sch.40 Pipe x 20' 160 10.75 9.976 0.356 753 140<br />

F<strong>80</strong>04-120AB 12" PPFR Sch.40 Pipe x 20' 120 12.75 11.89 0.406 995 130<br />

Schedule 40 Non Fire Retardant Pipe<br />

P<strong>80</strong>04-015AB 1-1/2" PPNFR Sch.40 Pipe x 20' 1,<strong>80</strong>0 1.900 1.610 0.145 52 330<br />

P<strong>80</strong>04-020AB 2" PPNFR Sch.40 Pipe x 20' 1,400 2.375 2.069 0.154 69 2<strong>80</strong><br />

P<strong>80</strong>04-030AB 3" PPNFR Sch.40 Pipe x 20' 8<strong>80</strong> 3.500 3.068 0.216 144 260<br />

P<strong>80</strong>04-040AB 4" PPNFR Sch.40 Pipe x 20' 1,140 4.500 4.026 0.237 203 220<br />

P<strong>80</strong>04-060AB 6" PPNFR Sch.40 Pipe x 20' 520 6.625 6.031 0.2<strong>80</strong> 354 1<strong>80</strong><br />

P<strong>80</strong>04-0<strong>80</strong>AB 8" PPNFR Sch.40 Pipe x 20' 200 8.625 7.943 0.322 531 160<br />

P<strong>80</strong>04-100AB 10" PPNFR Sch.40 Pipe x 20' 160 10.750 9.976 0.356 753 140<br />

P<strong>80</strong>04-120AB 12" PPNFR Sch.40 Pipe x 20' 120 12.750 11.890 0.406 995 130<br />

2-5<br />

2


2<br />

2-6<br />

Applications<br />

• Corrosive waste drainage system.<br />

• Chemical plants<br />

• Industrial plants<br />

FUSEAL SCHEDULE <strong>80</strong> POLYPRO PIPE<br />

FLAME RETARDANT, ACID RESISTANT ACID WASTE SYSTEM<br />

FOR NON-PRESSURE APPLICATIONS<br />

Fuseal, the proven resistance coil fusion method of joining polypropylene drain piping<br />

systems. Used primarily for acid waste drain lines. Fuseal has been utilized in thousands of<br />

institutional and industrial projects that demand strong, leak-proof, safe pipe joints.<br />

The Fuseal heat fusion process joins pipe and fi tting into one complete homogenous unit. A<br />

low voltage Fuseal power unit is connected to an electrical resistance coil imbedded in the<br />

Fuseal fi tting. When power is applied the coil heat completely fuses the interface between<br />

the pipe and fi tting socket.<br />

The complete line of fi ttings include all standard DWV confi guration in 1 1/2” through 12” pipe sizes. Pipe is readily available in<br />

fl ame-retardant Schedule 40/<strong>80</strong>, non-fl ame retardant Schedule 40/<strong>80</strong>. The Fuseal heat fusion method should be used in inaccessible<br />

places where a completely homogenous structure of pipe and fi tting is essential. The mechanical system can be used under bench<br />

where speed of installation, future disassembly or modular design is desired. Fittings 1 1/2” through 6” are manufactured of fl ame<br />

retardant material but 8” and above are manufactured of non-fl ame retardant material. Made of polypropylene and PVDF, the Fuseal<br />

II system combines to provide a complete, easy to install corrosive and chemical waste drainage system.<br />

Please contact customer service for a complete list of available fi ttings.<br />

Applications<br />

• Hospitals<br />

• University laboratories<br />

Outside Inside Min. Wall Weight per<br />

Pressure<br />

Rating at<br />

Part Number Nominal Pipe Size (inches) Crate Qty Feet Diameter Diameter Thickness 100 Feet 73.4°F<br />

Schedule <strong>80</strong> Fire Retardant Pipe<br />

F<strong>80</strong>08-015AA 1-1/2" PPFR Sch.<strong>80</strong> Pipe x 10' 3600 1.900 1.500 0.2 68 470<br />

F<strong>80</strong>08-020AA 2" PPFR Sch.<strong>80</strong> Pipe x 10' 2<strong>80</strong>0 2.375 1.939 0.218 94 400<br />

F<strong>80</strong>08-030AA 3" PPFR Sch.<strong>80</strong> Pipe x 10' 1760 3.500 2.900 0.3 193 370<br />

F<strong>80</strong>08-040AA 4" PPFR Sch.<strong>80</strong> Pipe x 10' 1140 4.500 3.826 0.337 282 320<br />

F<strong>80</strong>08-060AA 6" PPFR Sch.<strong>80</strong> Pipe x 10' 520 6.625 5.761 0.432 538 2<strong>80</strong><br />

Schedule <strong>80</strong> Non Fire Retardant Pipe<br />

P<strong>80</strong>08-015AB 1-1/2" PPNFR Sch.<strong>80</strong> Pipe x 20' 3600 1.900 1.500 0.2 68 470<br />

P<strong>80</strong>08-020AB 2" PPNFR Sch.<strong>80</strong> Pipe x 20' 2<strong>80</strong>0 2.375 1.939 0.218 94 400<br />

P<strong>80</strong>08-030AB 3" PPNFR Sch.<strong>80</strong> Pipe x 20' 1760 3.500 2.900 0.3 193 370<br />

P<strong>80</strong>08-040AB 4" PPNFR Sch.<strong>80</strong> Pipe x 20' 1140 4.500 3.826 0.337 282 320<br />

P<strong>80</strong>08-060AB 6" PPNFR Sch.<strong>80</strong> Pipe x 20' 520 6.625 5.761 0.432 538 2<strong>80</strong><br />

P<strong>80</strong>08-0<strong>80</strong>AB 8" PPNFR Sch.<strong>80</strong> Pipe x 20' 200 8.625 7.625 0.5 817 240<br />

P<strong>80</strong>08-100AB 10" PPNFR Sch.<strong>80</strong> Pipe x 20' 160 10.75 9.564 0.593 1212 230<br />

P<strong>80</strong>08-120AB 12" PPNFR Sch.<strong>80</strong> Pipe x 20' 120 12.75 11.376 0.687 16<strong>80</strong> 220<br />

P<strong>80</strong>04-0<strong>80</strong>AB 8" PPNFR Sch.40 Pipe x 20' 200 8.625 7.943 0.322 531 160<br />

P<strong>80</strong>04-100AB 10" PPNFR Sch.40 Pipe x 20' 160 10.75 9.976 0.356 753 140<br />

P<strong>80</strong>04-120AB 12" PPNFR Sch.40 Pipe x 20' 120 12.75 11.89 0.406 995 130


FUSEAL SCHEDULE 40 25/50 PVDF PIPE<br />

FLAME RETARDANT, ACID RESISTANT WASTE SYSTEM FOR<br />

NON-PRESSURE APPLICATIONS<br />

Fuseal, the proven resistance coil fusion method of joining polypropylene drain piping<br />

systems. Used primarily for acid waste drain lines. Fuseal has been utilized in thousands<br />

of institutional and industrial projects that demand strong, leak-proof, safe pipe joints. It<br />

meets the ULC 25/50 fl ame and smoke spread rating.<br />

The Fuseal heat fusion process joins pipe and fi tting into one complete homogenous unit. A<br />

low voltage Fuseal power unit is connected to an electrical resistance coil imbedded in the<br />

Fuseal fi tting. When power is applied the coil imbedded in the Fuseal fi tting. When power<br />

is applied the coil heat completely fuses the interface between the pipe and fi tting socket.<br />

The complete line of fi ttings include all standard DWV confi guration in 1 1/2” through 12” pipe sizes. Pipe is readily available in<br />

fl ame-retardant Schedule 40, non-fl ame retardant Schedule 40. The Fuseal heat fusion method should be used in inaccessible places<br />

where a completely homogenous structure of pipe and fi tting is essential. The mechanical system can be used under bench where<br />

speed of installation, future disassembly or modular design is desired. Fittings 1 1/2” through 6” are manufactured of fl ame retardant<br />

material but 8” and above are manufactured of non-fl ame retardant material. Made of polypropylene and PVDF, the Fuseal II system<br />

combines to provide a complete, easy to install corrosive and chemical waste drainage system.<br />

Outside Inside Min. Wall Weight per 100<br />

Pressure<br />

Rating at<br />

Part Number Nominal Pipe Size (inches) Crate Qty Feet Diameter Diameter Thickness Feet 73.4°F<br />

Schedule 40 25/50 PVDF Pipe<br />

V<strong>80</strong>04-015AA 1-1/2" Sch.40 Pipe x 10' 3600 1.900 1.500 0.200 68 470<br />

V<strong>80</strong>04-020AA 2" Sch.40 Pipe x 10' 2<strong>80</strong>0 2.375 1.939 0.218 94 400<br />

V<strong>80</strong>04-030AA 3" Sch.40 Pipe x 10' 1760 3.500 2.900 0.300 193 370<br />

V<strong>80</strong>04-040AA 4" Sch.40 Pipe x 10' 1140 4.500 3.826 0.337 282 320<br />

V<strong>80</strong>04-060AA 6" Sch.40 Pipe x 10' 520 6.625 5.761 0.432 538 2<strong>80</strong><br />

Please contact customer service for a complete list of available fi ttings.<br />

FUSEAL SQUARED DOUBLE CONTAINMENT PIPE<br />

DOUBLE CONTAINMENT POLYPRO CORROSIVE WASTE PIPING SYSTEM<br />

With standard, non-fl ame Fuseal utilized for both the primary and containment pipe and fi ttings,<br />

the Fuseal Squared system offers the performance and reliability of the Fuseal II drainage system.<br />

Five advantages are realized. The pipe and fi ttings are easily joined with our state of the<br />

art fusion technologies, Fuseal Squared joins to the standard Fuseal II system without the need<br />

for special fi ttings or tools, added protection with polypropylene material for both the primary<br />

and containment pipe, custom fi ttings and sizes can be quickly designed and manufactured to<br />

meet customer needs, all standard primary fi tting joints are butt-welded and factory tested. The<br />

standard wall thickness of Fuseal II makes Fuseal Squared ideal for buried applications. Truly a<br />

complete acid waste drainage system! Contact customer service for a complete list of available<br />

pipe and fi ttings.<br />

2-7<br />

2


2<br />

2-8<br />

FEATURES<br />

• Split pipe and fi ttings<br />

• Fits over virtually any carrier system<br />

• Lightweight, easy to install<br />

• Clear construction<br />

• Interlocking construction<br />

+GF+ CONTAIN-IT<br />

RELIABLE SECONDARY CONTAINMENT PIPING SYSTEM<br />

The retrofi t capability and chemical resistance of GF Contain-It make this an ideal<br />

choice for containment piping of chemical process lines. With pipe split along its<br />

length, the Contain-It piping system can be installed over virtually any tested carrier<br />

system. The carrier system can be tested without interference from the containment<br />

piping. Any leaks found during testing can be easily repaired. Leak detection cable can<br />

be installed as the split components are assembled, eliminating the need for time consuming<br />

cable pulling or the inclusion of lines to pull the cable. Containment piping<br />

can be retrofi tted over plastic and metallic systems above and below ground, protecting<br />

employees, equipment and the environment. Split Pipe and Fittings are available in 4”<br />

and 6”.<br />

Solid pipe may be combined with split fi ttings in installations which do not require<br />

retrofi t capability or where it is preferred to pull a leak detection cable. Solid Pipe is<br />

available in 4” and 6”. Flexible adapters allow connection to metal or chemical resistant<br />

plastic carrier systems other than PVC. Centralizers center and support the carrier pipe. They are available for IPS and metric, for<br />

one or more carrier pipes.<br />

The clear construction allows for total inspection of the annular space which, in above ground installations, may eliminate the need for<br />

expensive leak detection systems. Polyvinyl Chloride’s chemical resistance, high tensile strength and good impact resistance provides<br />

a material that is suitable for a broad range of applications. Contain-It PVC secondary containment system is suitable for the intermittent<br />

and short term exposure found in containment piping.<br />

Contain-It requires fewer and less expensive tools than other containment piping systems. With Contain-It, there is no fusion welding,<br />

eliminating the need for fusion tools which simplifi es the installation procedures. Except for the common pipe preparation tools, all<br />

you’ll need for Contain-It are the Fitting Clips, Pipe Clamp, the Drill and Counterbore Drill Bit, and the glue kit.<br />

The Injection Bonding System provides a controlled application of the bonding media, eliminating the mess usually associated with<br />

brush applied resins and solvent cements. Futhermore, fusion welding is eliminated allowing installation using less expensive tools.<br />

The bonding media is injected into the length of the split pipe using the injection gun to provide a pressure rated leak free seal.<br />

Please contact customer service for a complete list of available fi ttings.<br />

FEATURES<br />

• Engineered bonding media channels and fl anges<br />

• Pre-drilled bonding media injection ports<br />

• Quick and easy fi tting clips<br />

• Predetermined fi tting clip locators<br />

Nominal Pipe<br />

Crate<br />

Qty Outside Inside Min. Wall Weight per<br />

Part Number Size (inches) Description<br />

Feet Diameter Diameter Thickness 100 Feet<br />

8326-040AA 4" 4" Containment Pipe, Split x 10' 360 4.215 3.525 0.690 1.37<br />

8326-060AA 6" 6" Containment Pipe, Split x 10' 120 6.275 5.375 0.900 2.88<br />

8326-040AB 4" 4" Containment Pipe, Solid x 20' 520 4.215 3.883 0.332 1.23<br />

8326-060AB 6" 6" Containment Pipe, Solid x 20' 340 6.275 5.782 0.493 2.56


Desirable Properties<br />

Global Poly Systems PE3408 polyethylene piping system<br />

provides many desirable properties for piping:<br />

• Heat fusion joining for strong, lifetime leak free joints<br />

• Flexibility, fatigue resistance, toughness, light weight and<br />

impact resistance for easy, low cost installation<br />

• Resistance to environmental stress cracking<br />

• Resistant to surges and durable performance under<br />

temperature extremes<br />

• High strength and stiffness to withstand internal pressure and<br />

external loads<br />

• Corrosion and Chemical resistant<br />

• Hazen Williams C Factor is 150 and doesn’t change over<br />

time<br />

Global pipe meets or exceeds these standards:<br />

NSF 14 and 61<br />

NSF “c”<br />

ASTM F-714 Polyethylene Plastic Pipe (SDR-PR) based<br />

on outside diameter<br />

ASTM D1248 PE3408 materials<br />

ASTM D-3350 PE345465C Cell classification (black)<br />

Materials<br />

Material used for the manufacturing of polyethylene pipe shall<br />

be PE3408 High Density Polyethylene (HDPE) prime resin<br />

as listed with the Plastic Pipe Institute (PPI). It complies with<br />

ASTM D1248 as a Type 111, Class C, Category 5, Grade P34<br />

and with ASTM D3350 as a 345465C cell class material. In<br />

addition, materials used for the manufacture of the HDPE pipe<br />

shall meet the following physical property requirements.<br />

HDPE PIPE<br />

Pressure Design<br />

Pipe manufactured to the ISO (metric) or Ductile Iron dimensions noted in<br />

ASTM Standard F714-94 is available by special order.<br />

Internal Pressure Ratings (psi) Global Pipe PE3408 at 23°C for 50 years:<br />

SDR 5 6.3 7.3 9 11 13.5 15.5 17 20 26 32.5<br />

Pressure Rating 400 300 250 200 160 125 110 100 <strong>80</strong> 64 50<br />

Nominal Physical Properties of<br />

Global PE3408 Pipe Material<br />

Property ASTM Reference Nominal Value<br />

Density, black C 1505 0.955 gm/cc<br />

Density, natural D 1505 0.945 gm/cc<br />

Melt fl ow D 1238 (cond.E) 0.10 gm/10min<br />

Vicat softening temperature D 1525 255°F<br />

Brittleness temperature D 746 -1<strong>80</strong>°F<br />

Environmental stress cracking D 1693 (cond.C) 5000 hrs<br />

Tensile, yield (2"/min)* D 638 3200 psi<br />

Tensile, break (2"/min)* D 638 5000 psi<br />

Elongation (2"/min)* D 638 <strong>80</strong>0%<br />

Stiffness D 747 62,000 psi<br />

Modulus of elasticity D 638 113,000 psi<br />

Modulus of elasticity-long term 30,000 psi<br />

Flexural modulus D 3350 136,000 psi<br />

Impact strength, 0.25" D 256 (method A) 12<br />

Impact strength, 0.125" D 256 (method A) Non-break<br />

Hardness, shore D D 2240 66<br />

Thermal conductivity C 177 2.7 Btu-in/ft_/<br />

hr/F<br />

Thermal expansion, coeffi cient D 696 9x10(-5)in/in/F<br />

Long term hydro, strength D 2837 1600 psi<br />

Hydrostatic design basis D 2837 1600 psi<br />

Hydrostatic design stress D 2837 <strong>80</strong>0 psi<br />

Material cell classifi cation D 3350 PE345465C<br />

2-9<br />

2


2<br />

Notes:<br />

• The data contained herein is a guide to the use of Global’s polyethylene pipe and is believed to be accurate and reliable. However, general data does not adequately cover<br />

specifi c applications, and it’s suitabilty in particular applications should be independently verifi ed. In all cases, the user should assume that additional safety measures<br />

may be required in the safe installation or operation of the project. Due to a wide variation in service conditions, quality of installation, etc., no warranty expressed or<br />

implied, is given in conjunction with the use of this material, other than that stated in our Terms and Conditons of Sale.<br />

• Pipe manufactured to the ISO (metric) dimensions in ASTM F714/D3035 is available by special order.<br />

2-10<br />

IPS<br />

Pipe<br />

Size<br />

Actual<br />

OD (IN) SDR<br />

Nominal<br />

ID (IN)<br />

Minimum<br />

Wall (IN)<br />

lb per<br />

Foot<br />

HDPE PIPE<br />

lb per<br />

Meter<br />

3/4" 1.050 11 0.851 0.095 0.12 0.39<br />

1" 1.315 11 1.066 0.120 0.19 0.64<br />

1 1/4" 1.660 11 1.346 0.151 0.31 1.03<br />

13.5 1.404 0.123 0.26 0.85<br />

15.5 1.446 0.107 0.23 0.75<br />

17 1.460 0.098 0.21 0.69<br />

1 1/2" 1.900 7 1.335 0.271 0.60 1.97<br />

7.3 1.359 0.260 0.58 1.90<br />

9 1.461 0.211 0.48 1.57<br />

11 1.541 0.173 0.40 1.34<br />

13.5 1.607 0.141 0.33 1.12<br />

15.5 1.645 0.123 0.29 0.95<br />

17 1.6<strong>80</strong> 0.112 0.28 0.90<br />

2" 2.375 7 1.697 0.339 0.95 3.11<br />

7.3 1.698 0.325 0.92 3.01<br />

9 1.847 0.264 0.75 2.51<br />

11 1.943 0.216 0.63 2.10<br />

13.5 2.009 0.176 0.52 1.74<br />

15.5 2.056 0.153 0.46 1.51<br />

17 2.084 0.140 0.42 1.38<br />

2 1/2" 2.875 7 2.055 0.410 1.39 4.57<br />

7.3 2.089 0.393 1.34 4.40<br />

9 2.237 0.319 1.12 3.67<br />

11 2.353 0.261 0.94 3.08<br />

13.5 2.449 0.213 0.78 2.56<br />

15.5 2.510 0.185 0.69 2.25<br />

IPS<br />

Pipe<br />

Size<br />

Actual<br />

OD (IN) SDR<br />

Nominal<br />

ID (IN)<br />

Minimum<br />

Wall (IN)<br />

lb per<br />

Foot<br />

lb per<br />

Meter<br />

3" 3.500 7 2.460 0.500 2.06 6.77<br />

7.3 2.540 0.479 1.99 6.53<br />

9 2.691 0.389 1.67 5.46<br />

11 2.838 0.318 1.39 4.56<br />

13.5 2.961 0.259 1.15 3.78<br />

15.5 3.030 0.226 1.02 3.34<br />

17 3.072 0.206 0.92 3.02<br />

21 3.153 0.167 0.75 2.46<br />

26 3.220 0.135 0.61 2.00<br />

32.5 3.2<strong>80</strong> 0.108 0.50 1.65<br />

4" 4.500 7 3.163 0.643 3.41 11.19<br />

7.3 3.268 0.616 3.29 10.<strong>80</strong><br />

9 3.460 0.500 2.75 9.02<br />

11 3.682 0.409 2.30 7.55<br />

13.5 3.834 0.333 1.91 6.26<br />

15.5 3.920 0.290 1.68 5.51<br />

17 3.970 0.265 1.54 5.07<br />

21 4.070 0.214 1.26 4.14<br />

26 4.150 0.173 1.03 3.38<br />

32.5 4.220 0.138 0.87 2.83<br />

5" 5.563 7 3.910 0.795 5.21 17.10<br />

7.3 4.039 0.762 5.03 16.50<br />

9 4.327 0.618 4.20 13.78<br />

11 4.511 0.506 3.52 11.55<br />

13.5 4.739 0.412 2.92 9.58<br />

15.5 4.845 0.359 2.57 8.43<br />

17 4.909 0.327 2.35 7.71<br />

21 5.033 0.265 1.93 6.33<br />

26 5.135 0.214 1.57 5.15<br />

32.5 5.221 0.171 1.27 4.60


IPS<br />

Pipe<br />

Size<br />

Actual<br />

OD (IN) SDR<br />

Nominal<br />

ID (IN)<br />

Minimum<br />

Wall (IN)<br />

lb per<br />

Foot<br />

HDPE PIPE<br />

lb per<br />

Meter<br />

6" 6.625 7 4.656 0.946 7.39 24.25<br />

7.3 4.<strong>80</strong>9 0.908 7.14 23.42<br />

9 5.150 0.736 5.96 19.55<br />

11 5.420 0.602 4.99 16.36<br />

13.5 5.643 0.491 4.16 13.65<br />

15.5 5.770 0.427 3.64 11.94<br />

17 5.845 0.390 3.34 10.97<br />

21 2.733 0.315 2.73 8.97<br />

26 6.115 0.255 2.23 7.33<br />

32.5 6.219 0.203 1.79 5.88<br />

7" 7.125 7 5.089 1.018 8.54 28.05<br />

7.3 5.173 0.976 8.25 27.08<br />

9 5.542 0.792 6.89 22.62<br />

11 5.829 0.648 5.77 18.94<br />

13.5 6.069 0.528 4.79 15.72<br />

15.5 6.205 0.460 4.22 13.83<br />

17 6.287 0.419 3.86 12.68<br />

21 6.447 0.339 3.16 10.38<br />

26 6.577 0.274 2.58 8.47<br />

32.5 6.687 0.219 2.08 6.82<br />

8" 8.625 7 6.161 1.232 12.53 41.09<br />

7.3 6.263 1.181 12.08 39.66<br />

9 6.709 0.958 10.10 33.14<br />

11 7.057 0.784 8.45 27.74<br />

13.5 7.347 0.639 7.02 23.02<br />

15.5 7.513 0.556 6.17 20.24<br />

17 3.048 0.507 5.66 18.57<br />

21 7.<strong>80</strong>3 0.411 4.64 15.23<br />

26 7.963 0.331 3.78 12.39<br />

32.5 8.095 0.265 3.05 10.00<br />

Notes:<br />

• The data contained herein is a guide to the use of Global’s polyethylene pipe and is believed to be accurate and reliable. However, general data does not adequately cover<br />

specifi c applications, and it’s suitabilty in particular applications should be independently verifi ed. In all cases, the user should assume that additional safety measures<br />

may be required in the safe installation or operation of the project. Due to a wide variation in service conditions, quality of installation, etc., no warranty expressed or<br />

implied, is given in conjunction with the use of this material, other than that stated in our Terms and Conditons of Sale.<br />

• Pipe manufactured to the ISO (metric) dimensions in ASTM F714/D3035 is available by special order.<br />

IPS<br />

Pipe<br />

Size<br />

Actual<br />

OD (IN) SDR<br />

Nominal<br />

ID (IN)<br />

Minimum<br />

Wall (IN)<br />

lb per<br />

Foot<br />

lb per<br />

Meter<br />

10" 10.750 7 7.678 1.536 19.46 63.85<br />

7.3 7.<strong>80</strong>4 1.473 18.79 61.65<br />

9 8.362 1.194 15.69 51.48<br />

11 8.796 0.977 13.13 43.08<br />

13.5 9.158 0.796 10.90 35.76<br />

15.5 9.364 0.693 9.58 31.44<br />

17 9.486 0.632 8.79 28.85<br />

21 9.728 0.511 7.20 23.61<br />

26 9.728 0.413 5.87 19.26<br />

32.5 10.088 0.331 4.74 15.56<br />

12" 12.750 7 9.108 1.821 27.37 89.79<br />

7.3 9.256 1.747 26.43 86.73<br />

9 9.916 1.417 22.08 72.45<br />

11 10.430 1.160 18.49 60.66<br />

13.5 10.862 0.944 15.33 50.28<br />

15.5 11.104 0.823 13.50 44.29<br />

17 11.250 0.750 12.38 40.61<br />

21 11.536 0.607 10.14 33.26<br />

26 11.770 0.490 8.26 27.10<br />

32.5 11.966 0.392 6.66 21.86<br />

14" 14.000 7 10.000 2.000 33.00 108.28<br />

7.3 12.082 1.918 31.87 104.55<br />

9 10.890 1.556 26.63 87.36<br />

11 11.454 1.273 22.28 73.10<br />

13.5 11.926 1.037 18.49 60.65<br />

15.5 13.004 0.903 16.26 53.36<br />

17 12.352 0.824 14.93 48.98<br />

21 12.666 0.667 12.22 40.12<br />

26 12.924 0.538 9.96 32.68<br />

32.5 13.138 0.431 8.04 26.38<br />

2-11<br />

2


2<br />

2-12<br />

IPS<br />

Pipe<br />

Size<br />

Actual<br />

OD (IN) SDR<br />

Nominal<br />

ID (IN)<br />

Minimum<br />

Wall (IN)<br />

lb per<br />

Foot<br />

lb per<br />

Meter<br />

16" 16.000 7 11.428 2.286 43.11 141.44<br />

7.3 11.616 2.192 41.62 136.56<br />

9 12.444 1.778 34.77 114.09<br />

11 13.100 1.450 29.01 95.19<br />

13.5 13.630 1.185 24.14 79.21<br />

15.5 13.936 1.032 21.24 69.69<br />

17 14.118 0.941 19.49 6.93<br />

21 14.478 0.761 18.86 61.89<br />

26 14.770 0.615 13.01 42.69<br />

32.5 15.016 0.492 10.49 34.42<br />

18" 18.000 7 12.858 2.571 54.26 178.04<br />

7.3 13.068 2.466 52.68 172.83<br />

9 14.000 2.000 44.00 144.38<br />

11 14.728 1.636 36.82 120.79<br />

13.5 15.334 1.333 30.55 100.24<br />

15.5 15.678 1.161 26.89 88.21<br />

17 15.882 1.059 24.67 <strong>80</strong>.94<br />

21 16.286 0.857 20.20 66.28<br />

26 16.616 0.692 16.47 54.04<br />

32.5 16.894 0.553 13.27 43.53<br />

20" 20.000 9 15.378 2.222 53.44 175.32<br />

11 16.218 1.818 44.72 146.72<br />

13.5 16.919 1.481 37.11 121.75<br />

15.5 17.316 1.290 32.66 107.15<br />

17 17.553 1.176 29.96 98.29<br />

21 18.019 0.615 24.54 <strong>80</strong>.51<br />

32.5 18.720 0.615 16.14 52.95<br />

HDPE PIPE<br />

IPS<br />

Pipe<br />

Size<br />

Actual<br />

OD (IN) SDR<br />

Nominal<br />

ID (IN)<br />

Minimum<br />

Wall (IN)<br />

lb per<br />

Foot<br />

lb per<br />

Meter<br />

22" 22.000 9 16.916 2.366 64.66 212.14<br />

11 17.840 2.000 54.11 177.52<br />

13.5 18.610 1.630 44.90 147.30<br />

15.5 19.048 1.419 39.51 129.62<br />

17 19.308 1.294 36.25 118.93<br />

21 19.821 1.048 29.69 97.41<br />

26 20.240 0.846 24.21 79.43<br />

32.5 20.592 0.677 19.52 64.04<br />

24" 24.000 9 18.666 2.667 78.24 256.70<br />

11 19.462 2.182 64.39 211.25<br />

13.5 20.302 1.<strong>80</strong>6 53.44 175.33<br />

15.5 20.779 1.548 47.02 154.26<br />

17 21.064 1.412 43.14 141.53<br />

21 21.623 1.143 35.34 115.94<br />

32.5 22.464 0.738 23.24 76.25<br />

Notes:<br />

• The data contained herein is a guide to the use of Global’s polyethylene pipe and is believed to be accurate and reliable. However, general data does not adequately cover<br />

specifi c applications, and it’s suitabilty in particular applications should be independently verifi ed. In all cases, the user should assume that additional safety measures<br />

may be required in the safe installation or operation of the project. Due to a wide variation in service conditions, quality of installation, etc., no warranty expressed or<br />

implied, is given in conjunction with the use of this material, other than that stated in our Terms and Conditons of Sale.<br />

• Pipe manufactured to the ISO (metric) dimensions in ASTM F714/D3035 is available by special order.


Notes:<br />

PLASTIC LINER / CORE SAMPLING PIPE<br />

<strong>Fabco</strong> PVC Type 1, Grade 1, Pipe is used for<br />

smaller diameter coring in oil sands applications as<br />

a liner in core barrels. Pipe compound conforms to<br />

CSA Standard B137.3 and ASTM D 1784. Company<br />

information and directional arrows along printline.<br />

Custom pipe sizing is available on request.<br />

High impact polyethylene Caps are used to prevent<br />

loss of the core sample. Caps are available in<br />

different colors, sizes, and can be custom molded.<br />

Some standard cap sizes will have top and bottom<br />

integrally molded in.<br />

• Custom sizes availavle, quantities permitted.<br />

• ABS resin is designed for high impact resistance and rigidity in hot and cold conditions.<br />

• Order information: most core line is a not stock custom order, call for order details and delivery.<br />

<strong>Fabco</strong> High Impact ABS pipe is used extensively<br />

in oil sand applications as a liner in core barrels to<br />

contain exploration sampling cores. Pipe compound<br />

is precisely defi ned for both physical and chemical<br />

requirements under ASTM 1788-78A. As specifi ed,<br />

print, directional arrows, and holes along printline.<br />

Custom pipe size and lengths on request<br />

2-13<br />

2


2<br />

2-14<br />

Applications<br />

• Low-grade DI water<br />

• Process cooling water (PCW)<br />

• Chemical distribution<br />

• Vacuum<br />

PROGEF STD (BETA PP) PIPING SYSTEM<br />

Progef Standard features the Beta PP technology and is ideally suited for the industrial<br />

water and chemical market. Beta PP provides a robust and valuable piping system solution<br />

because of its excellent impact strength, product breadth and homogeneous structure. It<br />

features high impact strength, excellent chemical resistance, and high stress crack resistance.<br />

It is available in sizes ranging from 3/8” to 16” and has a pressure rating of 150 psi<br />

@ 68° F. It is joined by using IR Butt Fusion technology for sizes up to 9” and by using<br />

Contact Butt Fusion technology for sizes 10” and up.<br />

Applications<br />

• High impact strength<br />

• Excellent chemical resistance<br />

• High stress crack resistance<br />

Closest Min. Wall<br />

inch Thickness Crate<br />

Part Number Diameter MM size<br />

mm Quantity lbs /M<br />

167 4<strong>80</strong> 710 16 3/8 1.8 30 0.176<br />

167 4<strong>80</strong> 711 20 ½ 1.9 30 0.236<br />

167 4<strong>80</strong> 712 25 ¾ 2.3 30 0.362<br />

167 4<strong>80</strong> 713 32 1 3.0 40 0.589<br />

167 4<strong>80</strong> 714 40 1¼ 3.7 25 0.908<br />

167 4<strong>80</strong> 715 50 1½ 4.6 15 1.407<br />

167 4<strong>80</strong> 716 63 2 5.8 10 2.200<br />

167 4<strong>80</strong> 717 75 2½ 6.9 5 3.131<br />

167 4<strong>80</strong> 718 90 3 8.2 5 4.475<br />

167 4<strong>80</strong> 719 110 4 10.0 5 6.636<br />

167 4<strong>80</strong> 722 160 6 14.6 5 14.087<br />

167 481 724 200 8 18.2 5 21.936<br />

167 481 725 225 9 20.5 5 27 .778<br />

167 481 726 250 10 22.8 5 34.171<br />

167 481 728 315 12 28.7 5 54.233<br />

167 481 729 355 14 32.2 5 68.784<br />

167 481 730 400 16 36.3 5 87 .302<br />

Please contact customer service for a complete list of available fi ttings.


Notes:<br />

Applications<br />

• Purifi ed Water (PW)<br />

• De-Ionized Water (DIW)<br />

• Slurry distribution<br />

PROGEF® NATURAL PP PIPING SYSTEM<br />

Progef Natural Polypropylene is ideal for life science, pure water and semiconductor<br />

chemical slurry applications, PROGEF Natural provides a superior unpigmented PP piping<br />

system because of its Bead and Crevice Free (BCF)® fusion capability, pristine appearance<br />

and chemical resistance. Progef is joined using Socket Fusion technology or IR Plus/BCF<br />

Plus Fusion.<br />

Features<br />

• Translucent appearance<br />

• No corrosion or rouging<br />

• Outstanding surface quality<br />

• Excellent chemical resistance<br />

• High impact strength<br />

Closest Min. Wall<br />

inch Thickness<br />

Part Number Diameter MM size<br />

mm lbs /M Crate Quantity PN<br />

168 4<strong>80</strong> 151 20 ½ 1.9 0.07 30 150<br />

168 4<strong>80</strong> 152 25 ¾ 2.3 0.11 30 150<br />

168 4<strong>80</strong> 153 32 1 3 0.18 40 150<br />

168 4<strong>80</strong> 154 40 1¼ 3.7 0.28 25 150<br />

168 4<strong>80</strong> 155 50 1½ 4.6 0.43 15 150<br />

168 4<strong>80</strong> 156 63 2 5.8 0.68 10 150<br />

168 4<strong>80</strong> 282 75 2½ 4.3 0.62 5 90<br />

168 4<strong>80</strong> 283 90 3 5.1 0.89 5 90<br />

168 4<strong>80</strong> 284 110 4 6.3 1.34 5 90<br />

Please contact customer service for a complete list of available fi ttings.<br />

• Federal Register, CFR Title 21.<br />

• Pressure Rating of 150 PSI (PN 10) @ 68°F for 20mm through 90mm utilizing Socket fusion technology.<br />

• Pressure Rating of 150 PSI (PN 10) @ 68°F for 20mm through 63mm utilizing IR Plus/BCF Plus fusion technology.<br />

• Pressure Rating of 90 PSI (PN 6) @ 68°F for 75mm through 110mm utilizing IR Plus/BCF Plus fusion technology.<br />

2-15<br />

2


2<br />

2-16<br />

Applications<br />

• Ultra-Pure Water (UPW) Return<br />

• Purifi ed Water (PW)<br />

• Chemical distribution<br />

Notes:<br />

• Pressure Rating of 232 PSI (PN 16) @ 68°F for 16mm through 110mm.<br />

• Pressure Rating of 150 PSI (PN 10) @ 68°F for 160mm through 315mm.<br />

• ASME BPE approved.<br />

• FM 4910 approved.<br />

• Federal Register, CFR Title 21.<br />

• USP 25 Class VI approved.<br />

• Pipe only in dimensions 250mm (10”) and 315mm (12”).<br />

SYGEF® STD PVDF PIPING SYSTEM<br />

For the industrial water and chemical market, SYGEF Standard provides a premier piping<br />

system solution because of its purity characteristics, chemical resistance and extensive<br />

product and fusion offerings. It is joined using BCF Plus (20mm - 110mm), Socket Fusion<br />

(16mm - 110mm), or IR Plus Fusion (20mm - 315mm).<br />

Features<br />

• Virgin Kynar® 700 Series Resin<br />

• Surface fi nish Ra < 0.5 μm<br />

• Ozone resistant<br />

• 100% traceability to the raw material<br />

• Durable packaging to ensure product integrity<br />

Closest inch<br />

Min. Wall<br />

Thickness<br />

Part Number Diameter MM size<br />

mm Kg /M PN<br />

175 4<strong>80</strong> 202 16 3/8 1.9 0.167 16<br />

175 481 203 20 ½ 1.9 0.209 16<br />

175 481 204 25 ¾ 1.9 0.278 16<br />

175 481 205 32 1 2.4 0.423 16<br />

175 481 206 40 1¼ 2.4 0.550 16<br />

175 481 207 50 1½ 3 0.835 16<br />

175 481 208 63 2 3 1.0<strong>80</strong> 16<br />

175 481 209 75 2½ 3.6 1.519 16<br />

175 481 210 90 3 4.3 2.210 16<br />

175 481 211 110 4 5.3 3.336 16<br />

175 481 668 160 6 4.9 4.657 16<br />

175 481 669 200 8 6.2 6.916 16<br />

175 481 670 225 9 6.9 9.162 16<br />

175 481 671 250 10 7.7 11.100 16<br />

175 481 674 315 12 7.7 17.600 16<br />

Please contact customer service for a complete list of available fi ttings.


SYGEF® PLUS PVDF PIPING SYSTEM<br />

Applications<br />

• Ultra-pure Water (UPW)<br />

• High purity acid distribution<br />

Notes:<br />

• Pressure Rating of 232 PSI (PN 16) @ 68°F for 20mm through 110mm.<br />

• Pressure Rating of 150 PSI (PN 10) @ 68°F for 160mm through 315mm.<br />

• Meets the requirements of ASME BPE.<br />

• Meets the requirements of Semi F57.<br />

• Meets the requirements of FM 4910.<br />

• Federal Register, CFR Title 21.<br />

• Meets the requirements of USP 25 Class VI.<br />

SYGEF Plus is the most recognized brand in the high purity water market because of its industry<br />

leading purity characteristics, manufacturing excellence, vast product range, and proven performance<br />

with foremost semiconductor and life science corporations. Please contact customer<br />

service for a complete list of available fi ttings.<br />

Features<br />

• Virgin Kynar® 700 Series Resin<br />

• Technologically advanced cleanroom manufacturing<br />

• Surface fi nish < 225mm Ra < 0.2μm; >225mm Ra < 0.3 μm<br />

• Ozone resistant<br />

• Extensive industry validated QA/QC protocol<br />

• 100% traceability to the raw material<br />

• Durable packaging to ensure product integrity<br />

Closest inch<br />

Min. Wall<br />

Thickness<br />

Part Number Diameter MM size<br />

mm Kg /M PN<br />

175 481 203 20 ½ 1.9 0.209 16<br />

175 481 204 25 ¾ 1.9 0.278 16<br />

175 481 205 32 1 2.4 0.423 16<br />

175 481 206 40 1¼ 2.4 0.550 16<br />

175 481 207 50 1½ 3 0.835 16<br />

175 481 208 63 2 3 1.0<strong>80</strong> 16<br />

175 481 209 75 2½ 3.6 1.519 16<br />

175 481 210 90 3 4.3 2.210 16<br />

175 481 211 110 4 5.3 3.336 16<br />

175 481 668 160 6 4.9 4.657 16<br />

175 481 669 200 8 6.2 6.916 16<br />

175 481 670 225 9 6.9 9.162 16<br />

175 481 671 250 10 7.7 11.100 16<br />

175 481 674 315 12 7.7 17.600 16<br />

CPVC CORROSIVE WASTE DRAINAGE SYSTEM<br />

SPEARS ® LabWaste TM CPVC Corrosive Waste Drainage System is a proven solvent cement<br />

joined system which eliminates troublesome fusion equipment, mechanical joints<br />

& elastomer problems. It is NSF Certifi ed for corrosive waste use and meets<br />

IAPMO IGC 210 and ICC-ES AC252. It is a complete system of pipe, fi ttings &<br />

adapters avaialble from 1 1/2” to 16”.<br />

Features<br />

•All CPVC Construction in Full Assortment of Standard DWV Patterns<br />

• Custom Fabricated Accessories-Drains, Neutralization Tanks & Pump Stations<br />

• Special One-Step Solvent Cement Provides Chemical Resistance Equal to System Pipe & Fittings<br />

• ULC Flame & Smoke Rated<br />

• Non-Pressure Drainage Service to 220°F<br />

2-17<br />

2


2<br />

2-18<br />

SG 110 SOCKET FUSION MACHINE<br />

• Straightforward and swift procedure<br />

• Extremely high weld strength<br />

• Excellent solution for fi eld welds and system tie-ins<br />

• Available in MSE hand tool form.<br />

• For use with Beta PP (16mm - 110mm), PROGEF Natural (20mm - 90mm, SYGEF<br />

Standard (20mm - 63mm)<br />

IR PLUS FUSION MACHINE<br />

• High weld strength with small uniform beads<br />

• Utilizes non-contact radiant heat to support high purity applications<br />

• Controlled and repeatable process<br />

• 100% traceability<br />

• Available in three sizes: IR 63 Plus machine (20mm - 63mm) , IR 225 Plus (63mm -<br />

225mm) and IR 315 Plus (250mm - 315mm)<br />

• For use with Beta PP (20mm - 225mm), PROGEF Natural (20mm - 110mm), SYGEF<br />

Standard and SYGEF Plus (20mm - 315mm), and PFA FuseBond (¼” - 2”)<br />

BCF® PLUS FUSION MACHINE<br />

• Seamless weld without beads or crevices<br />

• Controlled and repeatable process with 100% traceability<br />

• Remote capability to support diffi cult fi eld welds<br />

• Available in two sizes BCF Plus Standard (20mm - 63mm) and BCF Plus Large<br />

Dimension Package (75mm - 110mm)<br />

• For use with PROGEF Natural (20mm - 110mm) and SYGEF Standard and SYGEF Plus<br />

(20mm - 110mm)<br />

ELECTRO PLUS® FUSION MACHINE<br />

• The machine is designed to simplify and speed the electrofusion joining process.<br />

• Designed to join Fuseal®, Fuseal Squared Double Containment, Fuseal 25/50 PVDF,<br />

and PPro-Seal Natural PP<br />

• Advanced transformer technology for network or generator operation<br />

• Hand-held user interface for simple operation<br />

• Multiple joint fusion capability and calibration reminder feature<br />

• “Real time” continuity detection of fusion coils and automatic temperature compensation<br />

• Display of the input line voltage and Hz during fusion<br />

• Integral carrying case for ease of transportation<br />

• Integrated error detection system for reliable operation


MSA250-SE ELECTROFUSION MACHINE<br />

• Network and generator compatible<br />

• Barcode fusion parameter input<br />

• Multiple joint capability<br />

• Advanced transformer technology<br />

• Built in fail-safe mode<br />

• For use with Fuseal PPFR & PPNFR (1½” – 12”), Fuseal Squared PPFR & PPNFR (1½”<br />

x 4” – 8” x 12”), Fuseal 25/50 PVDF (1½” – 6”) and PPro-Seal PPn (½” – 3”)<br />

CONVENTIONAL BUTT FUSION MACHINE<br />

• Processor controlled<br />

• Hydraulically operated<br />

• Program directs operator at each step and controls the applied pressure<br />

• Repeatable butt fusion joints<br />

• Available in GF 250 CNC, GF 315 CNC, GF 500 versions<br />

• For use with Beta PP (32mm - 400mm) and SYGEF Standard (32mm - 315mm)<br />

HAND HELD 1/2”TO 4” FUSION TOOL<br />

Each kit contains all of the components required for joining all sizes of socket fusion<br />

connections specifi ed for that kit, including heating tool, male and female heat face sets<br />

with bolts, depth gages, cold ring pipe clamp with inserts, pipe cutter, beveling tool, timer,<br />

thermal blanket, auxiliary handle, hex key wrenches, thermostat adjustment tool, joining<br />

instructions and rugged heavy duty tool box. Model C168860 is for pipe sizes 1/2”-2” and<br />

C169060 is for pipe size 3” to 4”. Both models are 110 volts, single phase.<br />

MODEL 75 1/2” - 2” FUSION TOOL<br />

The Model 75 Socket Fusion Tool is designed to join Polypropylene and PVDF (Kynar®)<br />

pipe, valves and fi ttings in 1/2” - 2” sizes. Two clamps hold the pipe and one clamp, with<br />

an insertion stop, holds the corresponding fi tting or valve in the precise position for socket<br />

fusion. The basic machine comes in a steel carrying case with the heating tool, wrench,<br />

fi xtures, clamping unit and joining instructions. The Socket Heat Face Sets are ordered<br />

separately. This tool weighs less that 75 lbs and is 110 volts, single phase, and 630 Watts.<br />

Model 3500 is available for pipe sizes from 1/2” to 4” and Model 3600 is available for pipe<br />

sizes from 4” to 6”.<br />

2-19<br />

2


2<br />

2-20<br />

MCELROY 824 FUSION MACHINE<br />

• Four or three jaw capable for improved in-ditch fusion<br />

• For confi ned spaces can be converted to top-loading heater & facer<br />

• DataLogger® compatible<br />

• Rugged outriggers for stability<br />

• Removable 3 or 4 jaw carriage for in-ditch use<br />

• Hydraulic pipe lifts<br />

• Available in High, Medium or Low cylinder force<br />

• Patented Centerline guidance for equal distribution of force around the joint<br />

• Serrated jaw & inserts to keep pipe from slipping during fusion<br />

• Hydraulic facer for facing the heaviest wall pipe with ease<br />

• Advance Blade Design for smooth face and long life<br />

• Heater and facer can be easily converted to top loading for confi ned spaces<br />

• Original industry standard for hydraulic control systems<br />

• ISO compliant industrial Tefl on coated plates<br />

Model No. Cylinder Force Input Voltage Requirements Minimum Power Requirements Plug Type<br />

A2435501 High 220V - 240V, 50/60Hz, 3Ph 29.8KVA/28.1KW I<br />

A2435502 Medium 220V - 240V, 50/60Hz, 3Ph 29.8KVA/28.1KW I<br />

A2435503 Low 220V - 240V, 50/60Hz, 3Ph 29.8KVA/28.1KW I<br />

TRACSTAR® 630 FUSION MACHINE<br />

• Track mounted, self-contained, self-propelled, all-terrain<br />

• On-board generator for powering heater and other devices<br />

• Carriage can be easily removed for in-ditch use<br />

• On-board generator for powering heater and other devices<br />

• Also available as an Automated fusion machine<br />

• Four or three jaw capable for improved in-ditch fusion<br />

• For confi ned spaces can be converted to top-loading heater & facer<br />

• Dual Speed Tracks and dual hydraulic pipe lifts<br />

• Automated version available and DataLogger compatible<br />

• Self locking brakes<br />

• 17+ hours operational fuel tank capacity<br />

• Patented Centerline guidance for equal distribution of force around the joint<br />

• Serrated jaw & inserts to keep pipe from slipping during fusion<br />

• Hydraulic facer for facing the heaviest wall pipe with ease<br />

• Advance Blade Design for smooth face and long life<br />

• Wireless Remote Control ensures safe effi cient working environment and precise machine<br />

placement<br />

Model No. Cylinder Force Input Voltage Requirements Minimum Power Requirements Plug Type<br />

AT2400101 High N/A, On-Board Generator N/A, Self–Contained Diesel N/A<br />

AT2400102 Medium N/A, On-Board Generator N/A, Self–Contained Diesel N/A<br />

AT2400103 Low N/A, On-Board Generator N/A, Self–Contained Diesel N/A


CHEMKOR SUPER BLOC TRUE UNION BALL VALVES<br />

The Chemkor Super Bloc true union ball valve features a unique double union/double<br />

block design for easier maintenance. It contains blocks in both the upstream and<br />

downstream directions. These valves are available in PVC, CPVC, and Polypropylene<br />

construction. All ball valves are available with either a Viton or EPDM O-ring,<br />

Tefl on seats, and double stem O-rings. The full–port design ensures minimal fl ow<br />

restriction. These valves have an external adjustment for seat wear.<br />

Chemkor True Union Ball Valves with Viton Seals<br />

PVC CPVC Polypropylene<br />

Size Soc/Thd Thd Flange Soc/Thd Thd Flange Soc/Thd Thd Flange<br />

1/2 31909007 N/A 31912007 32909007 N/A 32912007 34909007 N/A 34912007<br />

3/4 31909008 N/A 31912008 32909008 N/A 32912008 34909008 N/A 34912008<br />

1 31909009 N/A 31912009 32909009 N/A 32912009 34909009 N/A 34912009<br />

1 1/4 31909010 N/A 31912010 32909010 N/A 32912010 34909010 N/A 34912010<br />

1 1/2 31909011 N/A 31912011 32909011 N/A 32912011 34909011 N/A 34912011<br />

2 31909012 N/A 31912012 32909012 N/A 32912012 34909012 N/A 34912012<br />

2 1/2 31909013 31910013 31912013 32909013 32910013 32912013 34909013 34910013 34912013<br />

3 31909014 31910014 31912014 32909014 32910014 32912014 34909014 34910014 34912014<br />

4 31909016 31910016 31912016 32909016 32910016 N/A N/A N/A 34912016<br />

Chemkor True Union Ball Valves with EPDM Seals<br />

PVC CPVC<br />

Size Soc/Thd Thd Flange Soc/Thd Thd Flange<br />

1/2 31913007 N/A 31916007 32913007 N/A 32916007<br />

3/4 31913008 N/A 31916008 32913008 N/A 32916008<br />

1 31913009 N/A 31916009 32913009 N/A 32916009<br />

1 1/4 31913010 N/A 31916010 32913010 N/A 32916010<br />

1 1/2 31913011 N/A 31916011 32913011 N/A 32916011<br />

2 31913012 N/A 31916012 32913012 N/A 32916012<br />

2 1/2 31913013 31914013 31916013 32913013 32914013 32916013<br />

3 31913014 31914014 31916014 32913014 32914014 32916014<br />

4 31913016 31914016 31916016 32913016 32914016 32916016<br />

Notes:<br />

• 150 psi rating for PVC, CPVC, PVDF<br />

• 2 1/2” valves are fabricated with 3” valves and bushings.<br />

• 2 1/2” fl anged valves are nonstock.<br />

• In PVC, CPVC, and PP, 1/2” to 2” are supplied with both socket and threaded ends.<br />

• PVDF valves are also available with metric fusion sockets on request.<br />

• Threaded part numbers apply to 3” and 4” valves only.<br />

• Vacuum resistant to 29.9” of mercury.<br />

CHEMKOR SINGLE UNION BALL VALVES<br />

The Chemkor single union ball valve is manufacturered from white PVC with<br />

EPDM O-rings and is available in 1 1/2” and 2” with socket ends. It is ideal<br />

for pool and spa applications and is rated to 140 °F.<br />

SIZE Part #<br />

1 1/2 WPSUB015<br />

2 WPSUB020<br />

Notes:<br />

• 150 psi rating for PVC and CPVC.<br />

• Temperature rated to 140 °F.<br />

• Vacuum resistant to 29.9” of mercury.<br />

3-1<br />

3


3<br />

3-2<br />

+GF+ 375 TRUE UNION BALL VALVES<br />

Notes:<br />

• 225 psi rating for PVC or CPVC.<br />

• ASTM 1970-01 compliant end connections.<br />

• Silicone and oil free versions available.<br />

• Can be actuated after installation 2½”, 3”, 4”, and 6” have socket ends only; NPT available upon request.<br />

The +GF+ 375 true union ball valve is a manual, 2-way full port ball valve<br />

with both solvent cement socket and female threaded end connectors provided<br />

through 2”. True union permits radial installation or removal. Sizes range<br />

from 3/8” to 6” (6” venturied from 4”) . It is available in PVC and CPVC<br />

with solvent cement, threaded, or fl anged end connections. It is available<br />

with either EPDM or FPM seals and PTFE ball seats. This valve is NSF61<br />

approved.<br />

EPDM Seals FPM Seals/Viton<br />

PVC CPVC PVC CPVC<br />

Size Soc/Thd Flange Soc/Thd Flange Soc/Thd Flange Soc/Thd Flange<br />

3/8 161 375 001 161 375 016<br />

1/2 161 375 002 161 375 062 163 375 002 163 375 062 161 375 017 161 375 077 163 375 017 163 375 077<br />

3/4 161 375 003 161 375 063 163 375 003 163 375 063 161 375 018 161 375 078 163 375 018 163 375 078<br />

1 161 375 004 161 375 064 163 375 004 163 375 064 161 375 019 161 375 079 163 375 019 163 375 079<br />

1 1/4 161 375 005 161 375 065 163 375 005 163 375 065 161 375 020 161 375 0<strong>80</strong> 163 375 020 163 375 0<strong>80</strong><br />

1 1/2 161 375 006 161 375 066 163 375 006 163 375 066 161 375 021 161 375 081 163 375 021 163 375 081<br />

2 161 375 007 161 375 067 163 375 007 163 375 067 161 375 022 161 375 082 163 375 022 163 375 082<br />

2 1/2 161 375 008 161 375 068 163 375 008 163 375 068 161 375 023 161 375 083 163 375 023 163 375 083<br />

3 161 375 009 161 375 069 163 375 009 163 375 069 161 375 024 161 375 084 163 375 024 163 375 084<br />

4 161 375 010 161 375 070 163 375 010 163 375 070 161 375 025 161 375 085 163 375 025 163 375 085<br />

6 161 375 011 161 375 071 161 375 026 161 375 086<br />

CHEMTROL TRUE UNION BALL VALVES<br />

These manually operated valves, with an easy-to-turn handle, indicates open or closed position<br />

at-a-glance. Also available in pneumatic or electrically operated versions, the Chemtrol True<br />

Union ball valve meets a wide range of application requirements. Excellent corrosion resistance<br />

is another advantage of Chemtrol True Union valves. All engineered plastic construction<br />

assures long life and reliable operation in chemical and fl uid applications such as acids,<br />

alkalies, salt solutions and DI water. These valves are pressure rated to 150 psi and temperature<br />

rated to at least 140°F. These valves are available in PVC, CPVC, black and natural PP,<br />

natural and red PVDF in sizes ranging from 1/2” to 4” with either viton or EPDM Orings.<br />

Please contact customer service for more details.


+GF+ 546 True Union Ball Valves<br />

The +GF+ 546 is a manual, 2-way, full port ball valve which provides long working life and<br />

maintenance-free performance. The True union permits radial installation or removal. Access<br />

to all components (ball, stem, seats and seals) is provided by removal of the left hand threaded<br />

seat carrier. The ergonomic handle has a molded-in wrench to engage the seat carrier. It is<br />

available in sizes ranging from 3/8” to 4” and is available in PVC and CPVC with solvent<br />

cement, threaded, and fl anged end connections standard and in PP and PVDF with threaded,<br />

spigot, fusion socket, and fl anged end connections standard. It is available with either EPDM<br />

and FPM seals and PTFE ball seats. The union nuts have strong buttress threads to reduce the<br />

likelyhood of backout.<br />

+GF+ EPDM +GF+ FPM/VITON<br />

PVC CPVC PVC CPVC<br />

Size Soc/Thd Flange Soc/Thd Flange Soc/Thd Flange Soc/Thd Flange<br />

3/8 161 546 341 163 546 341 161 546 351 163 546 351<br />

1/2 161 546 342 161 546 582 163 546 342 163 546 582 161 546 352 161 546 592 163 546 352 163 546 592<br />

3/4 161 546 343 161 546 583 163 546 343 163 546 583 161 546 353 161 546 593 163 546 353 163 546 593<br />

1 161 546 344 161 546 584 163 546 344 163 546 584 161 546 354 161 546 594 163 546 354 163 546 594<br />

1 1/4 161 546 345 161 546 585 163 546 345 163 546 585 161 546 355 161 546 595 163 546 355 163 546 595<br />

1 1/2 161 546 346 161 546 586 163 546 346 163 546 586 161 546 356 161 546 596 163 546 356 163 546 596<br />

2 161 546 347 161 546 587 163 546 347 163 546 587 161 546 357 161 546 597 163 546 357 163 546 597<br />

2 1/2 161 546 348 161 546 168 163 546 348 163 546 588 161 546 358 161 546 178 163 546 358 163 546 598<br />

3 161 546 349 161 546 169 163 546 349 163 546 589 161 546 359 161 546 179 163 546 359 163 546 599<br />

4 161 546 350 161 546 170 163 546 350 163 546 590 161 546 360 161 546 1<strong>80</strong> 163 546 360 163 546 600<br />

Notes:<br />

• 232 psi rating for PVC and CPVC.<br />

• ASTM 1970-01 compliant end connections.<br />

• Silicone and oil free versions available, can be actuated after installation, and vented ball valves can be supplied for use with Sodium Hypochlorite.<br />

• 2½”, 3”, and 4” have socket ends only; NPT available upon request.<br />

• Locking handles can be added to any valve in the fi eld or at the factory. Consult customer service for more details.<br />

HAYWARD TB SERIES TRUE UNION BALL VALVES<br />

Hayward True Union Ball Valves can take the day to day abuse of industrial<br />

service and continue to function. The true union design makes these valves very<br />

easy to maintain by allowing for easy removal from a piping system without<br />

breaking down piping connections. A fi ne pitch seal retainer thread allows for accurate<br />

compensation for seat wear. These valves feature a double O-ring stem seal<br />

for twice the leakage protection of valves with only a single stem seal.<br />

These valves will never corrode. This is because of the valves all plastic construction.<br />

They will never rust or corrode and they can survive corrosive environments<br />

without the need for painting or expensive epoxy coatings. They are available<br />

from 1/4” to 6” in PVC, CPVC and PP and with either FPM or EPDM Seals.<br />

They are available in a Z-ball confi guration specifi cally for Sodium Hypochlorite<br />

applications. These valves have been designed so that they can be easily converted<br />

to an automated valve in the fi eld.<br />

Please contact customer service for more details.<br />

3-3<br />

3


3<br />

3-4<br />

CHEMKOR BUTTERFLY VALVES<br />

Chemkor Butterfl y valves have a unique “Triple Seal” design for maximum reliability.<br />

They have a full face design assuring positive fl ange sealing. These valves are up to<br />

50% lighter than metal valves and have a PVC disk for optimized strength and reduced<br />

pressure drop. Chemtrol butterfl y valves have a ten position index plate for precise fl ow<br />

control and are pressure rated to 150 psi and service temperatures of up to 140°F. 8”, 10”,<br />

and 12” come complete with a gear box handle.<br />

Notes:<br />

• 150 psi rating at 73.4 °F.<br />

• Temperature rated to 140 °F.<br />

PVC hand Lever<br />

Size EPDM Viton<br />

3" 31350014 31351014<br />

4" 31350016 31351016<br />

6" 31350018 31351018<br />

8" 31350019 31351019<br />

10" 31350020 31351020<br />

12" 31350022 31351022<br />

CHEMKOR GEAR BOX BUTTERFLY VALVES<br />

Chemkor Gear Box Butterfl y Valves are corrosion resistant and exhibit excellent fl ow<br />

characteristics. They require lower torque and have greater sealing capacity with a clear<br />

indication of the disc opening. The standard stem is made from 304, 316 or 316L stainless<br />

steel. They are available in sizes from 3” to 24” upon request.<br />

Notes:<br />

• 150 psi rating at 73.4°F(23°C)<br />

• Temperature rated to 140 °F.<br />

• Pressure rating for 2”~10” is 150 PSI,<br />

• Pressure rating for 12”~14” is 100 PSI.<br />

• Pressure rating for 16” is 86 PSI.<br />

• Pressure rating for 18” is 72 PSI.<br />

• Pressure rating for 20”~24” is 51 PSI.<br />

PVC Gear Box<br />

Size EPDM Viton<br />

3" 31350014G 31351014G<br />

4" 31350016G 31351016G<br />

6" 31350018G 31351018G<br />

8" 31350019G 31351019G<br />

10" 31350020G 31351020G<br />

12" 31350022G 31351022G<br />

HAYWARD BUTTERFLY VALVES<br />

Hayward Butterfl y valves are available in PVC, CPVC and PP in a wide variety of sizes.<br />

They are available with EPDM, Viton or Nitrile liners. Rated at 150 PSI, Options include<br />

stem extensions, lug body design, gear operators, actuators, titanium shaft, 2˝ square<br />

operating nut, and PVDF discs.<br />

Features<br />

• Rated at 150 PSI<br />

• Stainless Steel Shaft<br />

• Fully Supported Flange Bolt Holes<br />

• Full Body, V-Notch Liner<br />

• Blowout-Proof Shaft<br />

• Viton®, EPDM or Nitrile Liners<br />

• Wafer Body Design<br />

• Conforms to ANSI B16.10 Face-to-Face Dimensions<br />

• Also available in sizes from 1 1/2” to 8”<br />

Size Part No.<br />

10" 21350100<br />

12" 21350120<br />

14" 21350140<br />

16" 21350160<br />

18" 213501<strong>80</strong><br />

20” 21350200<br />

24” 21350240


Notes:<br />

• 150 psi rating at 73.4°F(23°C).<br />

• Temperature rated to 140 °F.<br />

• Hole patterns are class 150 to ANSI B16.5.<br />

• Connecting dimension: ISO 7005 PN 10, EN 1092 PN 10, DIN 2501 PN 10, ANSI B<br />

16.5 Class 150, BS 1560:1989, JIS B 2220.<br />

• Overall length according to EN 558-1, ISO 5752.<br />

• We recommend for the dimensions DN250 and DN300 only 6 bar maximum system<br />

pressure for the hand lever version.<br />

Notes:<br />

• 150 psi rating at 73.4°F(23°C).<br />

• Temperature rated to 140 °F.<br />

• Hole patterns are class 150 to ANSI B16.5.<br />

• Outer body in GGG-40.3 epoxy-coated.<br />

• Connecting dimension ANSI B 16.5 Class 150.<br />

• Overall length according to EN 558-1, ISO 5752.<br />

• Interface F07 according to DIN/ISO 5211.<br />

+GF+ TYPE 567 BUTTERFLY VALVES<br />

The +GF+ 567 wafer style butterfl y valve is available in lever or gear operated<br />

versions. Both disc and body are the same material and are exposed to stream for<br />

maximum material design capabilities. Available in PVC, CPVC, PP, PVDF<br />

with either EPDM or FPM seals up to 8”. This valve has a rachet handle for<br />

locking in place (5 increments) and can be actuated after installation. They are<br />

available with a level handle or gear operator.<br />

The double eccentric operating principle ensures low torque and long life. They<br />

have specially engineered disc seal and pipeline installation seals.<br />

PVC Lever PVC Gear<br />

Size EPDM FPM EPDM FPM<br />

2" 161 567 002 161 567 022 161 567 042 161 567 062<br />

2 1/2" 161 567 003 161 567 023 161 567 043 161 567 063<br />

3" 161 567 004 161 567 024 161 567 044 161 567 064<br />

4" 161 567 005 161 567 025 161 567 045 161 567 065<br />

5" 161 567 006 161 567 026 161 567 046 161 567 066<br />

6" 161 567 007 161 567 027 161 567 047 161 567 067<br />

8" 161 567 008 161 567 028 161 567 048 161 567 068<br />

10" 161 567 009 161 567 029 161 567 049 161 567 069<br />

12" 161 567 010 161 567 030 161 567 050 161 567 070<br />

+GF+ 568 BUTTERFLY VALVES<br />

The +GF+ type 568 Lug-Style Butterfl y Valve is available in manual or gear<br />

operated. Both disc and body are the same material and are exposed to stream<br />

for maximum material design capabilities. Available in PVC, CPVC, PP, PVDF<br />

with either EPDM or FPM seals up to 8”. This valve has a rachet handle for<br />

locking in place (5 increments) and can be actuated after installation. The<br />

double eccentric operating principle ensures low torque and long life. They<br />

have specially engineered disc seal and pipeline installation seals.<br />

PVC Lever PVC Gear<br />

Size EPDM FPM EPDM FPM<br />

2" 161 568102 161 568 122 161 568 142 161 568 162<br />

2 1/2" 161 568103 161 568 123 161 568 143 161 568 163<br />

3" 161 568 104 161 568 124 161 568 144 161 568 164<br />

4" 161 568 105 161 568 125 161 568 145 161 568 165<br />

5" 161 568 106 161 568 126 161 568 146 161 568 166<br />

6" 161 568 107 161 568 127 161 568 147 161 568 167<br />

8" 161 568 108 161 568 128 161 568 148 161 568 168<br />

3-5<br />

3


3<br />

3-6<br />

SUPER C COMPACT BALL VALVES<br />

The Super C Compact Ball Valve<br />

features double O-rings, self-lubricating<br />

Tefl on seats, full fl ow design.<br />

It is available in <strong>schedule</strong> <strong>80</strong><br />

socket or npt thread and is pressure<br />

rated to 150 psi @ 73.4°F(23°C).<br />

COMPACT ECONO BALL VALVES<br />

The Chemkor Econo Ball Valve is<br />

cost effective and features a white<br />

PVC body, santoprene seats, EPDM<br />

rings, and a short overall length. This<br />

is a full bore, 150 PSI rated (non<br />

shock) valve.<br />

GRAY PVC<br />

WHITE WHITE<br />

EPDM GRAY PVC PVC EPDM PVC EPDM<br />

SIZE SOCKET EPDM SOCKET SOCKET<br />

1/2 3011005 3012005 3011005W 3012005W<br />

3/4 3011007 3012007 3011007W 3012007W<br />

1 3011010 3012010 3011010W 3012010W<br />

1 1/4 3011012 3012012 3011012W 3012012W<br />

1 1/2 3011015 3012015 3011015W 3012015W<br />

2 3011020 3012020 3011020W 3012020W<br />

METERING BALL VALVES - TYPE 323<br />

This manual, yet actuatable, metering ball valve provides accurate, low fl ow values. The<br />

scale on the body indicates degrees of opening (0-1<strong>80</strong>) which can be related to fl ow rate at a<br />

known pressure. It is available in socket or threaded true union connections with PTFE ball<br />

seat and with EPDM or VITON seals.<br />

SIZE<br />

PVC EPDM<br />

SOCKET<br />

PVC EPDM<br />

THREADED<br />

LABORATORY BALL COCK VALVE - TYPE 324<br />

This manual PVC 2-way, full port, laboratory ball cock valve is available in PVC with<br />

either socket or threaded end connectors EPDM seals and PTFE ball seats. It can be disassembled<br />

for repair or replacement. It exhibits ideal fl ow characteristics and maintains a<br />

long, maintenance-free, life. It is pressure rated to 150 psi at 73.4°F(23°C).<br />

SIZE<br />

PVC EPDM<br />

SOCKET<br />

PVC EPDM<br />

THREADED<br />

1/2 3014005W 3013005W<br />

3/4 3014007W 3013007W<br />

1 3014010W 3013010W<br />

1 1/4 3014012W 3013012W<br />

1 1/2 3014015W 3013015W<br />

2 3014020W 3013020W<br />

PVC VITON<br />

SOCKET<br />

PVC VITON<br />

THREADED<br />

3/8 161 323 521 161 323 541 161 323 531 161 323 551<br />

1/2 161 323 522 161 323 542 161 323 532 161 323 552<br />

SIZE<br />

PVC<br />

EPDM<br />

SOCKET<br />

PVC<br />

EPDM<br />

THREADED<br />

1/4 161 324 200 161 324 454


TYPE 343/543 HORIZONTAL THREE WAY BALL VALVES<br />

Notes:<br />

• Maximum pressure rating of 232 psi for PVC and CPVC.<br />

• Temperature rated to 140 °F for PVC and 200 °F for CPVC.<br />

• Also available in metric.<br />

• Also available in PVDF, and PP.<br />

This manual true union, full port horizontal, 3-way ball valve permits radial installation<br />

or removal. The “L” port ball provides independent connection of inlets with<br />

outlet. The “T” port ball provides straight through fl ow and independent connection<br />

of inlets with outlets or interconnection of all three parts. It is available in PVC,<br />

CPVC, PP, and PVDF with EPDM or FPM seals and PTFE ball seat. It is available<br />

with either socket or threaded end connectors. The handle can be used as a tool<br />

for seat adjustment and the screwed-in seat carrier has left-hand threads to prevent<br />

unscrewing when threaded valve is removed from the line.<br />

PVC<br />

Socket/L-Port<br />

Type 343<br />

PVC<br />

Socket/T-Port<br />

Size EPDM FPM EPDM FPM<br />

3/8" 161 343 081 161 343 091 161 343 281 161 343 291<br />

1/2" 161 343 082 161 343 092 161 343 282 161 343 292<br />

3/4" 161 343 083 161 343 093 161 343 283 161 343 293<br />

1" 161 343 084 161 343 094 161 343 284 161 343 294<br />

1 1/4" 161 343 085 161 343 095 161 343 285 161 343 295<br />

1 1/2" 161 343 086 161 343 096 161 343 286 161 343 296<br />

2" 161 343 087 161 343 097 161 343 287 161 343 297<br />

TYPE 343/543 VERTICAL THREE WAY BALL VALVES<br />

Notes:<br />

• maximum pressure rating of 232 psi for PVC and CPVC.<br />

• Temperature rated to 140 °F for PVC and 200 °F for CPVC.<br />

• Also available in metric.<br />

• Also available in PVDF, and PP.<br />

This manual, true union, full port vertical, 3-way ball valve permits radial installation<br />

or removal. The L-port ball provides independent connection of inlets<br />

with outlet. The Diverter ball provides interconnections of two inlets with outlet<br />

for mixing or interconnection of outlet for proportional diverter operation. It is<br />

available in PVC, CPVC, PP, and PVDF with EPDM or FPM seals and PTFE<br />

ball seat. The handle can be used as a tool for seat adjustment and the screwedin<br />

seat carrier has left-hand threads to prevent unscrewing when threaded valve<br />

is removed from the line. It can be actuated after installation.<br />

Type 343<br />

PVC L-Port<br />

Size EPDM FPM<br />

3/8" 161 343 661 161 343 671<br />

1/2" 161 343 662 161 343 672<br />

3/4" 161 343 663 161 343 673<br />

1" 161 343 664 161 343 674<br />

1 1/4" 161 343 665 161 343 675<br />

1 1/2" 161 343 666 161 343 676<br />

2" 161 343 667 161 343 677<br />

PVC<br />

Socket/L-Port<br />

Type 543<br />

Type 543<br />

PVC L-Port<br />

Size EPDM FPM<br />

3/8" 161 543 661 161 543 671<br />

1/2" 161 543 662 161 543 672<br />

3/4" 161 543 663 161 543 673<br />

1" 161 543 664 161 543 674<br />

1 1/4" 161 543 665 161 543 675<br />

1 1/2" 161 543 666 161 543 676<br />

2" 161 543 667 161 543 677<br />

PVC<br />

Socket/T-Port<br />

Size EPDM FPM EPDM FPM<br />

3/8" 161 543 081 161 543 091 161 543 281 161 543 291<br />

1/2" 161 543 082 161 543 092 161 543 282 161 543 292<br />

3/4" 161 543 083 161 543 093 161 543 283 161 543 293<br />

1" 161 543 084 161 543 094 161 543 284 161 543 294<br />

1 1/4" 161 543 085 161 543 095 161 543 285 161 543 295<br />

1 1/2" 161 543 086 161 543 096 161 543 286 161 543 296<br />

2" 161 543 087 161 543 097 161 543 287 161 543 297<br />

3-7<br />

3


3<br />

3-8<br />

CALIBRATED NEEDLE VALVES<br />

The Chemtrol calibrated needle valve is ideally suited to the fi ne regulation of liquid<br />

fl ow required in instrumentation and laboratory work. The fl ow through the 1/4” valve<br />

can be accurately adjusted by observing the knob handle exposing numerals molded on<br />

the valve body. It has a positive stop for safe operation and Tefl on seats to prevent wear<br />

on needle<br />

T45CN-V 1/4" FPT x 1/4" FPT<br />

Knob Position 1 2 3 4 5 6 7 8<br />

Flow rate (GPM @50 psi) 0.85 1.41 1.79 2.15 2.42 3.15 4.40 4.50<br />

CHEMTROL PVC CHEMCOCK VALVES<br />

The Chemtrol chemcock valve is ideal for laboratories, monitoring systems, sampling,<br />

and a variety of other applications as original equipment. Its calculated fl uid fl ow coeffi<br />

cient (Cv) is based on the laying length being equivalent to 1/4” Schedule <strong>80</strong> pipe. It<br />

opens and closes with only a quarter turn. These valves come complete with replaceable<br />

FPM O-ring seats and seals and exhibits no sticking or galling. It is rated at 150 psi at<br />

73.4°F(23°C) water –non-shock–full port.<br />

Part # Description<br />

Y PATTERN VALVES<br />

The Chemtrol Y-pattern globe valve exhibits minimal pressure-drop, even when<br />

compared with a conventional upright style globe valve. Therefore, it is an excellent<br />

choice for combination on-off and throttling applications. One of the more common<br />

applications for this valve is as a pump by-pass control valve. It features malleable<br />

glass reinforced PTFE (Tefl on) seat disk ensuring long-lasting positive sealing and is<br />

constructed of PVC and FPM seals. The stub acme thread on stem provides rapid openclose<br />

operation.<br />

Size 1/4" 1/2" 3/4" 1"<br />

Part # 2151204 2151207 2151208 2151209<br />

ANGLE VALVES<br />

A45CC-V 1/4" Hose x 1/4" MPT<br />

M45CC-V 1/4" MPT x 1/4" MPT<br />

HAYWARD UNIVERSAL STOPCOCKS<br />

For on/off, restricted fl ow or sampling applications, the Hayward LC12 StopCock is easily<br />

adaptable to any piping connection. Furnished with the valve is a 1/4˝ NPT female pipe<br />

thread, 1/4˝ NPT male pipe thread and hose barb end connectors for 1/4˝ through 7/16˝ I.D.<br />

tubing. These allow the valve to be fi tted with up to six different end connection combinations.<br />

Simply attach the end connections you need – they are all supplied with each valve.<br />

The Chemtrol Angle Valve is used where a higher pressure-drop is desirable.<br />

One of its more common applications is as a pump by-pass control valve. It features malleable glass reinforced<br />

PTFE (Tefl on) seat disk ensuring long-lasting positive sealing and is constructed of PVC and FPM seals. The<br />

stub acme thread on stem provides rapid open-close operation.<br />

Size 1/4" 1/2" 3/4" 1"<br />

Part # 2151<strong>80</strong>4 2151<strong>80</strong>7 2151<strong>80</strong>8 2151<strong>80</strong>9


Notes:<br />

• Maximum pressure rating of 150 psi for PVC and CPVC.<br />

• Temperature rated to 140 °F for PVC and 200 °F for CPVC.<br />

• SR nomenclature refers to steel reinforced sockets.<br />

Notes:<br />

• Maximum pressure rating of 150 psi for PVC and CPVC.<br />

• Temperature rated to 140 °F for PVC and 200 °F for CPVC.<br />

PVC GATE VALVES<br />

This PVC Gate Valve is designed with all wetted parts constructed of industrial thermoplastics.<br />

All Valves are assembled with silicone-free, water soluble lubricant. It is<br />

available in CPVC upon request. The design allows for straight passage of fl uids with<br />

very little pressure drop. Corrosion resistant PVC gate valves are ideal for long service<br />

in harsh, corrosive applications. The thermoplastic body is far lighter in weight than a<br />

comparable metal valve, saving time on installation as well as the cost of heavier piping<br />

supports. Sizes up to 14” available upon request.<br />

PVC Threaded PVC Socket PVC Flanged<br />

Size Buna-N EPDM Viton® Buna-N EPDM Viton® Buna-N EPDM Viton®<br />

1/2" 2011-005 2021-005 2031-005 2012-005 2022-005 2032-005 2013-005 2023-005 2033-005<br />

3/4" 2011-007 2021-007 2031-007 2012-007 2022-007 2032-007 2013-007 2023-007 2033-007<br />

1" 2011-010 2021-010 2031-010 2012-010 2022-010 2032-010 2013-010 2023-010 2033-010<br />

1 1/4" 2011-012 2021-012 2031-012 2012-012 2022-012 2032-012 2013-012 2023-012 2033-012<br />

1 1/2" 2011-015 2021-015 2031-015 2012-015 2022-015 2032-015 2013-015 2023-015 2033-015<br />

2" 2011-020 2021-020 2031-020 2012-020 2022-020 2032-020 2013-020 2023-020 2033-020<br />

2 1/2" 2011-025 2021-025 2031-025 2012-025 2022-025 2032-025 2013-025 2023-025 2033-025<br />

3" 2011-030SR 2021-030SR 2031-030SR 2012-030 2022-030 2032-030 2013-030 2023-030 2033-030<br />

4" 2011-040SR 2021-040SR 2031-040SR 2012-040 2022-040 2032-040 2013-040 2023-040 2033-040<br />

PVC GLOBE VALVES<br />

This PVC Globe Valve is heavy duty, extra strong, and is ideal for throttling<br />

applications. They are slow closing reducing the likelyhood of water hammer.<br />

They are available in sizes ranging from 2 1/2” to 6” in PVC and CPVC<br />

with fl anged ends. All valves are assembled with silicone-free, water soluble<br />

lubricant and are suitable for vacuum service.<br />

PVC Flanged Ends CPVC Flanged Ends<br />

Size Buna-N EPDM Viton® EPDM Viton® Viton®<br />

2 1/2" 6013-025 6023-025 6033-025 6023-025C 6033-025C 2032-005<br />

3" 6013-030 6023-030 6033-030 6023-030C 6033-030C 2032-007<br />

4" 6013-040 6023-040 6033-040 6023-040C 6033-040C 2032-010<br />

6" 6013-060 6023-060 6033-060 6023-060C 6033-060C 2032-012<br />

3-9<br />

3


3<br />

3-10<br />

Notes:<br />

• The 4” valve has a 3” body with end connectors increased to 4”.<br />

• Temperature rated to 140 °F.<br />

• All foot valve strainer kits require solvent cementing.<br />

BALL CHECK VALVES/FOOT VALVES<br />

The Chemkor ball check valve features a thermoplastic corrosion<br />

resistant design, excellent fl ow characteristics and union end connector<br />

for simplifi ed valve maintenance. It’s unique design prevents the<br />

ball from sticking or chattering. It contains a long life Viton® ball<br />

seat and it can be easily converted to a foot valve with the installation<br />

of the strainer kit. It is designed for vertical applications.<br />

PVC/EPDM PVC/Viton CPVC/Viton PP/Viton<br />

Size Soc Thread Soc Thread Soc Thread Soc Thread<br />

1/2" 31817007 3181<strong>80</strong>07 31<strong>80</strong>1007 31<strong>80</strong>0007 32<strong>80</strong>1007 32<strong>80</strong>0007 34<strong>80</strong>1007 34<strong>80</strong>0007<br />

3//4" 31817008 3181<strong>80</strong>08 31<strong>80</strong>1008 31<strong>80</strong>0008 32<strong>80</strong>1008 32<strong>80</strong>0008 34<strong>80</strong>1008 34<strong>80</strong>0008<br />

1" 31817009 3181<strong>80</strong>09 31<strong>80</strong>1009 31<strong>80</strong>0009 32<strong>80</strong>1009 32<strong>80</strong>0009 34<strong>80</strong>1009 34<strong>80</strong>0009<br />

1 1/4" 31817010 3181<strong>80</strong>10 31<strong>80</strong>1010 31<strong>80</strong>0010 32<strong>80</strong>1010 32<strong>80</strong>0010 34<strong>80</strong>1010 34<strong>80</strong>0010<br />

1 1/2" 31817011 3181<strong>80</strong>11 31<strong>80</strong>1011 31<strong>80</strong>0011 32<strong>80</strong>1011 32<strong>80</strong>0011 34<strong>80</strong>1011 34<strong>80</strong>0011<br />

2" 31817012 3181<strong>80</strong>12 31<strong>80</strong>1012 31<strong>80</strong>0012 32<strong>80</strong>1012 32<strong>80</strong>0012 34<strong>80</strong>1012 34<strong>80</strong>0012<br />

3" 31817014 3181<strong>80</strong>14 31<strong>80</strong>1014 31<strong>80</strong>0014 32<strong>80</strong>1014 32<strong>80</strong>0014 34<strong>80</strong>1014 34<strong>80</strong>0014<br />

4" 31817016 3181<strong>80</strong>16 31<strong>80</strong>1016 31<strong>80</strong>0016 32<strong>80</strong>1016 32<strong>80</strong>0016 34<strong>80</strong>1016 34<strong>80</strong>0016<br />

+GF+ TYPE 304 Y-CHECK VALVES<br />

This PVC transparent Y-check valve is designed to automatically stop fl ow when<br />

the fl ow reverses direction. The weighted plunger allows the angle check valve<br />

to function when mounted in either the horizontal or vertical plane. It has long<br />

working life and is maintenance-free, light weight, with either EPDM or FPM<br />

seals. it is available in a size range of 1/2”-3” with IPS spigot end connections.<br />

It is also available in opaque with either socket, threaded, or fl anged end connectors.<br />

It is temperature rated for 150 psi @ 70° F, non-shock and is temperature<br />

rated to 140° F.<br />

Size PVC/EPDM PVC/Viton<br />

1/2' 192 304 006 192 304 031<br />

3/4' 192 304 007 192 304 032<br />

1" 192 304 008 192 304 033<br />

1 1/4' 192 304 009 192 304 034<br />

1 1/2" 192 304 010 192 304 035<br />

2" 192 304 011 192 304 036<br />

3" 192 304 013 192 304 038


Notes:<br />

• Designed for both horizontal or vertical usage.<br />

• Pressure rated 125 PSI @ 73.4°F(23°C).<br />

• Clear PVC Swing Check Valves available on<br />

request.<br />

SWING CHECK VALVES<br />

Swing check valves are used in irrigation systems, waste water lines, sump pump disposal<br />

lines, and sewage lift stations or ejector systems. They are also used where minimum<br />

heat loss or fl ow resistance is required, as well as in swimming pools, hot tubs, or spa<br />

applications. The PVC weighted and shielded fl apper will retain backpressure up to 125<br />

PSI. They have an angled seat and weighted fl apper design for low pressure seal. They<br />

also feature no metallic parts, full fl ow design, solvent weld or compression ends. These<br />

valves are ideal for close working areas, easy pipe alignment.<br />

Size 1/2 3/4 1 1 1/4 1 1/2 2 3 4<br />

PVC Socket Connection 152007 152007 152010 152012 152015 152020 152030 152040<br />

PVC Compression Connection 150007 150007 150010 150012 150015 150020 150030 150040<br />

LARGE DIAMETER SWING CHECK VALVES<br />

These check valves have up to three times the pressure rating of other valves and can<br />

replace metal valves in many applications. This valve has Unique Two-In-One Seat<br />

Design which is ideal for slurry applications. It is available with FPM or EPDM<br />

seals, fl anged connections, two drain ports and can be installed either horizontally or<br />

vertically (a counterweight is recommended and available upon request). No fl ange<br />

gaskets are required.<br />

Size End Connectors FPM Seals EPDM<br />

Seals<br />

PVC CPVC PP<br />

FPM Seals EPDM<br />

Seals<br />

WAFER CHECK VALVE<br />

FPM Seals EPDM<br />

Seals<br />

3' Flanged SW1300V SW1300E SW2300V SW2300E SW4300V SW4300E<br />

4" Flanged SW1400V SW1400E SW2400V SW2400E SW4400V SW4400E<br />

6" Flanged SW1600V SW1600E SW2600V SW2600E SW4600V SW4600E<br />

8" Flanged SW1<strong>80</strong>0V SW1<strong>80</strong>0E SW2<strong>80</strong>0V SW2<strong>80</strong>0E SW4<strong>80</strong>0V SW4<strong>80</strong>0E<br />

Wafer check valves are economical and lightweight. They are of a space saving design.<br />

They are available in PVC, PP, and PVDF in sizes from 2” to 20” with Buna N, EPDM,<br />

Viton or Tefl on O-rings. The spring is available in 316 S.S. standard and in HASTEL-<br />

LOY C upon request. Spacers are required for installation.<br />

PVC PP<br />

SIZE EPDM EPDM/Spring Viton Viton/Spring EPDM EPDM/Spring Viton Viton/Spring<br />

2" 460-20-E 470-20-E 460-20-V 470-20-V 461-20-E 471-20-E 461-20-V 471-20-V<br />

2 1/2" 460-25-E 470-25-E 460-25-V 470-25-V 461-25-E 471-25-E 461-25-V 471-25-V<br />

3" 460-30-E 470-30-E 460-30-V 470-30-V 461-30-E 471-30-E 461-30-V 471-30-V<br />

4" 460-40-E 470-40-E 460-40-V 470-40-V 461-40-E 471-40-E 461-40-V 471-40-V<br />

5" 460-50-E 470-50-E 460-50-V 470-50-V 461-50-E 471-50-E 461-50-V 471.50-V<br />

6" 460-60-E 470-60-E 460-60-V 470-60-V 461-60-E 471-60-E 461-60-V 471-60-V<br />

8" 460-<strong>80</strong>-E 470-<strong>80</strong>-E 460-<strong>80</strong>-V 470-<strong>80</strong>-V 461-<strong>80</strong>-E 471-<strong>80</strong>-E 461-<strong>80</strong>-V 471-<strong>80</strong>-V<br />

10" 460-100-E 470-100-E 460-100-V 470-100-V 461-100-E 471-100-E 461-100-V 471-100-V<br />

12" 460-120-E 470-120-E 460-120-V 470-120-V 461-120-E 471-120-E 461-120-V 471-120-V<br />

14" 460-140-E 470-140-E 460-140-V 470-140-V 461-140-E 471-140-E 461-140-V 471-140-V<br />

16" 460-160-E 470-160-E 460-160-V 470-160-V 461-160-E 471-160-E 461-160-V 471-160-V<br />

20" 460-200-E 470-200-E 460-200-V 470-200-V 461-200-E 471-200-E 461-200-V 471-200-V<br />

3-11<br />

3


3<br />

3-12<br />

PRESSURE REGULATORS<br />

The pressure regulator comes in two different confi gurations; ½” to 1” is a straight thru<br />

fl ow design and the 1½” to 2” is an offset port fl ow design. They both feature a top<br />

entry adjustment knob with lock nut, Viton O-rings (EPDM available on request), Kynar<br />

covered stainless springs. It will operate with inlet pressures of up to 100 PSI and is<br />

adjustable from 10 psi to <strong>80</strong> psi. It is designed to reduce and stabilize line pressure.<br />

Size 1/2" 3/4" 1" 1-1/2" 2"<br />

PVC FC-PR-50 FC-PR-75 FC-PR-10 FC-PR-15 FC-PR-20<br />

PP FC-PPR-50 FC-PPR-75 FC-PPR-10 FC-PPR-15 FC-PPR-20<br />

PVDF FC-KPR-50 FC-KPR-75 FC-KPR-10<br />

PRESSURE RELIEF VALVES<br />

These adjustable pressure relief valves are available in PVC and PVDF in two different<br />

body styles. They feature Viton O-rings for durability and easy adjustment. All models<br />

are designed to prevent excessive line pressure.<br />

Part # Size Range Material<br />

FC-MPR-25-1 1/4" 10-<strong>80</strong> PSI PVC<br />

FC-MPR-25-2 1/4" 60-120 PSI PVC<br />

FC-MPR-50-3 1/2" 10-120 PSI PVC<br />

FC-MPR-75 3/4" 10-100 PSI PVC<br />

PRESSURE BY-PASS VALVES<br />

These pressure by-pass valve will bypass excess fl uid or air whenever the pressure you<br />

set with the handle is exceeded. This valve can be controlled from 10 through 100 PSI.<br />

Our pressure by-pass valve will permit straight through fl ow if mounted in a straight line.<br />

These valves feature Viton O-rings and adjustment knob and lock nut.<br />

Material 1/2" 3/4" 1" 1-1/2" 2"<br />

PVC FC-P-50 FC-P-75 FC-P-10 FC-P-15 FC-P-20<br />

PP FC-PYP-50 FC-PYP-75 FC-PYP-10 FC-PYP-15 FC-PYP-20<br />

PVDF FC-KP-50 FC-KP-75 FC-KP-10<br />

FOOT OPERATED VALVES<br />

The foot operated valve features a Kynar coated spring, Viton O-rings (EPDM available),<br />

mounting holes, molded body, and an automatic shut-off. It is extremely easy to mount<br />

and comes in a normally closed position. The valve is opened by pushing the top with<br />

your foot and allowing the spring to close it.<br />

1/2" 3/4" 1"<br />

PVC FC-FOV-50 FC-FOV-75 FC-FOV-10<br />

PP FC-PFOV-50 FC-PFOV-75 FC-PFOV-10


Notes:<br />

• Provides highly accurate and stable pressure control.<br />

• Size range ½” - 1½”.<br />

• Available in PVC, PP and PVDF.<br />

• Diaphragms in EPDM or PTFE.<br />

• Female NPT is standard. Also available with IR/BCF, socket union and<br />

fl anged end connections.<br />

• Spare parts are available for these valves. Contact customer service for<br />

more information.<br />

LIQUID DISPENSING ASSEMBLIES<br />

Liquid dispensing assemblies are ideal for distilled, deionized and demineralized<br />

water, as well as chemical dispensing. They are available in PVC, Natural PP<br />

and PVDF. All tips accept 1/8” to 1/2” I.D. tubing. They are frequently used in<br />

labs, hospitals, and clean rooms.<br />

Part # Type Material Valve Part # Type Valve<br />

FC-DA-15D 15 PVC NEEDLE FC-DA-35D 35 T.U. BALL<br />

FC-DA-15W 15 PVC NEEDLE FC-DA-35W 35 T.U. BALL<br />

FC-PDA-15D 15 PP NEEDLE FC-PDA-35D 35 T.U. BALL<br />

FC-PDA-15W 15 PP NEEDLE FC-PDA-35W 35 T.U. BALL<br />

FC-KDA-15D 15 PVDF NEEDLE FC-KDA-35D 35 T.U. BALL<br />

FC-KDA-15W 15 PVDF NEEDLE FC-KDA-35W 35 T.U. BALL<br />

FC-DA-20D 20 PVC BALL<br />

FC-DA-20W 20 PVC BALL<br />

FC-DA-30D 30 PVC SNAP<br />

FC-DA-30W 30 PVC SNAP<br />

FC-PDA-30D 30 PP SNAP<br />

FC-PDA-30W 30 PP SNAP<br />

FC-KDA-30D 30 PVDF SNAP<br />

+GF+ V786 PRESSURE RETAINING VALVE<br />

The Pressure Retaining Valve serves to keep the working or system related pressures<br />

constant, to balance out pressure pulsation, and to reduce pressure peaks<br />

in chemical process systems. If the inlet pressure rises above the set value, the<br />

pressurized valve piston is lifted against the spring force. Consequently, the<br />

valve opens and there is a reduction of pressure through the outlet pipe. The<br />

valve closes as soon as the inlet pressure sinks below the pre-set spring tension.<br />

The use of PRVs in upstream (supply side) UPW applications without a pointof-use<br />

fi lter should be avoided. However, it should be noted that suffi cient fl ow<br />

is needed to avoid microbial contamination.<br />

Inch Material Set Range Body Type EPDM Seats PTFE Seats<br />

½ PVC 7-150 786 199 041 <strong>80</strong>6 199 041 817<br />

¾ PVC 7-150 786 199 041 <strong>80</strong>7 199 041 818<br />

1 PVC 7-150 786 199 041 <strong>80</strong>8 199 041 819<br />

1¼ PVC 7-150 786 199 041 <strong>80</strong>9 199 041 820<br />

1½ PVC 7-150 786 199 041 810 199 041 821<br />

3-13<br />

3


3<br />

3-14<br />

Notes:<br />

• Size range 3/8” -4”.<br />

• Available in PVC, PP and PVDF.<br />

• Diaphragms in EPDM or PTFE.<br />

• Female NPT is standard. Also available with IR/BCF, socket union and<br />

fl anged end connections.<br />

• Spare parts are available for these valves. Contact customer service for<br />

more information.<br />

Notes:<br />

• Size range ½” - 1½”<br />

• Available in PVC, PP and PVDF<br />

• Diaphragms in EPDM or PTFE<br />

• Female NPT is standard. Also available with IR/BCF, socket union and<br />

fl anged end connections<br />

• Spare parts are available for these valves. Contact customer service for<br />

more information.<br />

+GF+ V185/V85 PRESSURE RELIEF VALVE<br />

The Pressure Relief Valve serves to keep the working or system pressures constant,<br />

to balance out pressure pulsation, and to reduce pressure peaks in process<br />

systems. The third pipe spigot fi tted on the valve body means the valve can be<br />

installed directly in the main pipeline. If the inlet pressure rises above the set<br />

value, the pressurized valve piston is lifted against the spring force. Consequently,<br />

the valve opens and there is a reduction of pressure in the outlet pipe. The<br />

excess pressure can exhaust or be redirected via the third outlet. The valve closes<br />

as soon as the inlet pressure sinks below the pre-set spring tension. The use of<br />

PRVs in upstream (supply side) UPW applications without a point-of-use fi lter<br />

should be avoided. However, it should be noted that suffi cient fl ow is needed to<br />

avoid microbial contamination. It provides highly accurate and stable pressure<br />

control .<br />

Set<br />

EPDM PTFE<br />

Inch Material Range Body Type Orings Orings<br />

½ PVC 7-150 185 199 041 541 199 041 548<br />

¾ PVC 7-150 185 199 041 542 199 041 549<br />

1 PVC 7-150 185 199 041 543 199 041 550<br />

1¼ PVC 7-150 185 199 041 544 199 041 551<br />

1½ PVC 7-150 185 199 041 545 199 041 552<br />

2 PVC 7-150 185 199 041 546 199 041 553<br />

2½ PVC 14-90 85 199 041 785 199 041 788<br />

3 PVC 14-90 85 199 041 786 199 041 789<br />

4 PVC 14-60 85 199 041 787 199 041 790<br />

+GF+ V782 PRESSURE REDUCING VALVE<br />

The Pressure Reducing Valve reduces the pressure within the system to a pre-set<br />

value. By using the differential pressure, the pressure reducing valve adjusts<br />

itself to the set working pressure. The outlet pressure (working pressure) is not<br />

directly related to the inlet pressure. If the outlet pressure increases or decreases<br />

above/below the desired value, the diaphragm is lifted against the spring force<br />

or pressed down by the spring force, as the case may be, by the outlet pressure.<br />

The pressure reducing valve begins to close/open until a state of equilibrium<br />

is re-established; in other words, the outlet pressure remains constant irrespective<br />

of an increasing or decreasing inlet pressure. The use of PRVs in upstream<br />

(supply side) UPW applications without a point-of-use fi lter should be avoided.<br />

However, it should be noted that suffi cient fl ow is needed to avoid microbial<br />

contamination. It provides highly accurate and stable pressure control<br />

Set<br />

EPDM PTFE<br />

Inch Material Range Body Type Orings Orings<br />

½ PVC 7-150 782 199 041 572 199 041 584<br />

¾ PVC 7-150 782 199 041 573 199 041 585<br />

1 PVC 7-150 782 199 041 574 199 041 586<br />

1¼ PVC 7-150 782 199 041 575 199 041 587<br />

1½ PVC 7-150 782 199 041 576 199 041 588


Notes:<br />

• Size range ½” - 4”.<br />

• Available in PVC, PP and PVDF.<br />

• Diaphragms in EPDM or PTFE for 2” and 4”, V82 design.<br />

• ½”-1½” V182 body with piston and O-ring design.<br />

• Female NPT is standard. Also available with IR/BCF, socket union and<br />

fl anged end connections.<br />

• Spare parts are available for these valves. Contact customer service for<br />

more information.<br />

Notes:<br />

• Provides highly accurate and stable pressure control.<br />

• Size range ½” - 4”.<br />

• Available in PVC, PP and PVDF<br />

• Diaphragms in EPDM or PTFE.<br />

• Female NPT is standard. Also available with IR/BCF, socket union and<br />

fl anged end connections.<br />

• Spare parts are available for these valves. Contact customer service for<br />

more information.<br />

+GF+ V182/V82 PRESSURE REGULATING VALVE<br />

The Pressure Regulating Valve reduces pressure to a given value. By utilizing<br />

the differential pressure, the valve sets itself to the set working pressure and<br />

maintains it on the downstream side, irrespective of fl uctuations of inlet pressure<br />

or changes in fl ow. The valve is adjusted by a set screw and secured with a<br />

locknut. The use of PRVs in upstream (supply side) UPW applications without a<br />

point-of-use fi lter should be avoided. However, it should be noted that suffi cient<br />

fl ow is needed to avoid microbial contamination. This valve provides highly<br />

accurate and stable pressure control.<br />

Set<br />

EPDM FPM<br />

PTFE<br />

Inch Material Range Body Type Orings O-Ring Diaphragm<br />

½ PVC 7-150 182 199 041 745 199 041 750<br />

¾ PVC 7-150 182 199 041 746 199 041 751<br />

1 PVC 7-150 182 199 041 747 199 041 752<br />

1¼ PVC 7-150 182 199 041 748 199 041 753<br />

1½ PVC 7-150 182 199 041 749 199 041 754<br />

2 PVC 7-150 82 199 041 307 199 041 308<br />

2½ PVC 14-90 82 199 041 773 199 041 776<br />

3 PVC 14-90 82 199 041 774 199 041 777<br />

4 PVC 14-60 82 199 041 775 199 041 778<br />

+GF+ V186/V86 PRESSURE RETAINING VALVE<br />

The Pressure Retaining Valve serves to keep the working or system related pressures<br />

constant, to balance out pressure pulsation and to reduce pressure peaks in<br />

process systems. If the inlet pressure rises above the set value, the pressurized<br />

valve piston is lifted against the spring force. Consequently, the valve opens<br />

and there is a reduction of pressure through the outlet pipe. The valve closes as<br />

soon as the inlet pressure sinks below the pre-set spring tension. When used as a<br />

bypass, it can also function as a relief valve to reduce pressure peaks. The use of<br />

PRVs in upstream (supply side) UPW applications without a point-of-use fi lter<br />

should be avoided. However, it should be noted that suffi cient fl ow is needed to<br />

avoid microbial contamination. It provides highly accurate and stable pressure<br />

control.<br />

Set<br />

EPDM PTFE<br />

Inch Material Range Body Type Orings Orings<br />

½ PVC 7-150 186 199 041 555 199 041 562<br />

¾ PVC 7-150 186 199 041 556 199 041 563<br />

1 PVC 7-150 186 199 041 557 199 041 564<br />

1¼ PVC 7-150 186 199 041 558 199 041 565<br />

1½ PVC 7-150 186 199 041 559 199 041 566<br />

2 PVC 7-150 186 199 041 560 199 041 567<br />

2½ PVC 14-90 86 199 041 779 199 041 782<br />

3 PVC 14-90 86 199 041 7<strong>80</strong> 199 041 783<br />

4 PVC 14-60 86 199 041 781 199 041 784<br />

3-15<br />

3


3<br />

3-16<br />

+GF+ PNEUMATIC ACTUATED BALL VALVE<br />

Type 231/233 2-way True Union<br />

Pneumatically actuated ball valve for aggressive fl uids and industrial applications. Based<br />

on the new Type 546 ball valve, the Type 231-233 uses the new PA 11/21 pneumatic actuators<br />

which can be fi tted onto the valve in process. This valve is lightweight, corrosion<br />

resistant, and maintenance free for over 250,000 cycles.<br />

• Available in PVC and CPVC sizes 3/8” - 2”<br />

• Available in PP and SYGEF®-PVDF in sizes 16 mm - 63 mm<br />

• EPDM and FPM seals<br />

• Available in fail close, fail open, or double acting<br />

• Connections: PVC/CPVC (socket, thread, fl anged); PP and PVDF (metric<br />

socket, IR Plus®, threaded, and fl anged)<br />

• Options include declutchable manual override, stroke limiter, and position<br />

indicator<br />

• NSF approved (Type 233)<br />

+GF+ PNEUMATIC ACTUATED BALL VALVE<br />

Type 278 3-way True Union<br />

Pneumatically actuated vertical 3-way ball valve for aggressive fl uids and industrial<br />

applications. The PA21 actuators may be fi tted onto existing George Fischer Type 343<br />

ball valves in process. Additional accessories available from position feedback to control<br />

capabilities. Optional manual override. This valve is lightweight, corrosion resistant, and<br />

maintenance free for long service life.<br />

• Available in PVC, sizes 3/8” - 2” (20 mm - 63 mm)<br />

• EPDM and FPM seals<br />

• L-port provides independent connection of inlets with outlets<br />

• Diverter ball provides interconnection of two inlets with outlet for mixing or<br />

interconnection of outlets for proportional diverter operation<br />

• Connections: Socket or threaded<br />

+GF+ PNEUMATIC ACTUATED BALL VALVE<br />

Type 275/276/277 3-way True Union<br />

Pneumatically actuated horizontal 3-way ball valve for aggressive fl uids and industrial<br />

applications. The PA11/21 actuators may be fi tted onto existing George Fischer Type<br />

343 ball valves in process. Additional accessories are available from position feedback<br />

to control capabilities. Optional manual override. This valve is lightweight, corrosion<br />

resistant, and maintenance free for long service life.<br />

• Available in PVC, CPVC, PP, and SYGEF®-PVDF, sizes ½”-2” (20 mm - 63<br />

mm)<br />

• EPDM and FPM seals<br />

• L-port provides independent connection of inlets with outlets<br />

• T-port provides straight through fl ow, independent connections of inlets with outlets or<br />

interconnections of all three ports<br />

• Connections: PVC/CPVC (socket, thread), PP/PVDF (socket, thread, IR/butt)


+GF+ ELECTRIC ACTUATED BALL VALVE<br />

Type 107<br />

Electrically actuated ball valve for aggressive fl uids and industrial applications. Based<br />

on the new Type 546 ball valve, the Type 107 uses the new Type EA 11 actuator which<br />

can be fi tted onto the valve in process. This valve is lightweight, corrosion resistant, and<br />

maintenance free for over 250,000 cycles.<br />

• 40% duty cycle<br />

• Available in PVC and CPVC, sizes 3/8”-2”<br />

• EPDM and FPM seals<br />

• 115/230 VAC 50/60 Hz or 24VDC(optional)<br />

• PVC/CPVC (socket, threaded, fl anged)<br />

• Manual override standard<br />

• Options include heater, fail safe unit, and position sensing switches<br />

• IP67, NEMA 4X rated<br />

• Approvals include CE, CSA, UL, and NSF<br />

+GF+ ELECTRIC ACTUATED BALL VALVE<br />

Type 131, 132, 133<br />

Electrically actuated ball valve for aggressive fl uids and industrial applications. Based<br />

on the new Type 546 ball valve, the Type 133 uses the new Type EA 21 actuator which<br />

can be fi tted onto the valve in process. This valve is lightweight, corrosion resistant, and<br />

maintenance free for over 250,000 cycles.<br />

• 100% duty cycle<br />

• Available in PVC, CPVC, PP (sizes 3/8” - 4”) and PVDF (sizes 3/8” - 2”)<br />

• Available in PP and PVDF, metric sizes 16 mm - 63 mm<br />

• EPDM and FPM seals<br />

• 115/230 VAC 50/60 Hz or 24 VDC (optional)<br />

• PVC/CPVC/ PP/PVDF (socket, threaded, fl anged)<br />

• Manual override standard<br />

• Options include heater, fail safe unit, positioner PE 25, cycle counter, cycle time<br />

monitoring and extension<br />

• Approvals include CE, CSA, UL, NSF (Type 133)<br />

+GF+ ELECTRIC ACTUATED BALL VALVE<br />

Type 175 / 176 / 177<br />

Electrically actuated vertical ball valve for aggressive fl uids and industrial applications.<br />

The EA21 actuators may be fi tted onto existing Georg Fischer Type 343 ball valves in<br />

process. Additional accessories available from position feedback to control capabilities.<br />

Manual override standard. This valve is lightweight, corrosion resistant, and maintenance<br />

free for long service life.<br />

• 100% duty cycle (1/2” - 3”)<br />

• Available in PVC, CPVC, PP, and SYGEF®-PVDF, sizes 1/2”-2” (20 mm - 63 mm)<br />

• EPDM and FPM seals<br />

• L-port provides independent connection of inlets with outlets<br />

• T-port provides straight through fl ow, independent connections of inlets with outlets or<br />

interconnections of all three ports<br />

• 110 to 230 VAC, 50/60 Hz, or 24 VDC (optional)<br />

• Connections are PVC/CPVC (socket, thread), PP/PVDF (socket, thread, IR/butt fusion)<br />

3-17<br />

3


3<br />

3-18<br />

+GF+ ELECTRIC ACTUATED BALL VALVE<br />

Type 178<br />

Electrically actuated vertical 3-way ball valve for aggressive fl uids and industrial applications. The EA21<br />

actuator may be fi tted onto existing George Fischer Type 343 ball valves in process. Additional accessories<br />

are available, from position feedback to control capabilities. Manual override is standard. This valve<br />

is lightweight, corrosion resistant, and maintenance free for long service life.<br />

• Available in PVC, sizes 3/8” - 2”<br />

• EPDM and FPM seals<br />

• L-port provides independent connection of inlets with outlets<br />

• Diverter ball provides interconnection of two inlets with outlet for mixing or interconnection of outlets<br />

for proportional diverter operation<br />

• Available in socket or threaded connections<br />

+GF+ ELECTRIC ACTUATED BUTTERFLY VALVE<br />

Type 140<br />

Electrically actuated Type 140 butterfl y valve for aggressive fl uids and industrial applications. The electric<br />

actuators may be fi tted onto existing Georg Fischer Type 567 butterfl y valves in process. Additional<br />

accessories are available, from position feedback to control capabilities. Standard is manual override.<br />

This valve is corrosion resistant and maintenance free for long service life.<br />

• 50% duty cycle 2”-6”; 35% duty cycle 8”<br />

• Available in PVC, CPVC, PP, PVDF in 2” to 8” sizes<br />

• EPDM or FPM seals<br />

• 110-230 VAC, 50/60 Hz, or 24 VDC (optional)<br />

• Short face-to-face dimensions, bi-directional fl ow<br />

• Double eccentric operating principle for low torque and long life<br />

• Specially engineered disc seal and pipeline installation seals<br />

+GF+ ELECTRIC ACTUATED BUTTERFLY VALVE<br />

Type 142<br />

Electrically actuated Type 142 butterfl y valve for aggressive fl uids and industrial applications. The electric<br />

actuators may be fi tted onto existing Georg Fischer Type 568 butterfl y valves in process. Additional<br />

accessories are available, from position feedback to control capabilities. Standard is manual override.<br />

This valve is corrosion resistant and maintenance free for long service life.<br />

• 50% duty cycle 2”-6”; 35% duty cycle 8”<br />

• Available in PVC, CPVC, PP, PVDF in 2” to 8” sizes<br />

• EPDM or FPM seals<br />

• 110-230 VAC, 50/60 Hz, or 24 VDC (optional)<br />

• Short face-to-face dimensions, bi-directional fl ow<br />

• Double eccentric operating principle for low torque and long life<br />

• Specially engineered disc seal and pipeline installation seals


+GF+ PNEUMATIC ACTUATED BUTTERFLY VALVE<br />

Type 240<br />

Pneumatically actuated Type 240 butterfl y valve for aggressive fl uids and industrial applications. The pneumatic<br />

actuators may be fi tted onto existing Georg Fischer Type 567 butterfl y valves in process. Additional<br />

accessories are available, from position feedback to control capabilities. This valve has short face-to-face<br />

dimensions and bi-directional fl ow.<br />

• Wafer style<br />

• Corrosion resistant<br />

• Available in PVC, CPVC, PP, PVDF<br />

• EPDM or FPM seals<br />

• Hole patterns are class 150 to ANSI B16.5<br />

• Actuator with Namur/ISO connection standards<br />

• Available fail close, fail open, or double acting<br />

• Double eccentric operating principle for low torque and long life<br />

+GF+ PNEUMATIC ACTUATED BUTTERFLY VALVE<br />

Type 242<br />

Pneumatically actuated Type 242 butterfl y valve for aggressive fl uids and industrial applications. The pneumatic<br />

actuators may be fi tted onto existing Georg Fischer Type 568 butterfl y valves in process. Additional<br />

accessories are available, from position feedback to control capabilities. This valve has short face-to-face<br />

dimensions and bi-directional fl ow.<br />

• Lug style<br />

• Available in PVC, CPVC, PP, PVDF<br />

• EPDM or FPM seals<br />

• Hole patterns are class 150 to ANSI B16.5<br />

• Actuator with Namur/ISO connection standards<br />

• Available fail close, fail open, or double acting<br />

• Double eccentric operating principle for low torque and long life<br />

3-19<br />

3


3<br />

3-20<br />

+GF+ PNEUMATIC ACTUATED DIAPHRAGM VALVE<br />

Type DIASTAR 025<br />

Pneumatically actuated DIASTAR diaphragm valve for aggressive fl uids and industrial applications.<br />

The compact actuator is suited to modern, space-saving plant construction. Additional<br />

accessories are available, from position feedback to control capabilities. This valve is lightweight,<br />

compact, and corrosion resistant.<br />

• All plastic actuator made of PP<br />

• Easy replacement of diaphragm<br />

• Available in PVC, CPVC, PP, and SYGEF®-PVDF<br />

• Available in sizes 1/2”-6” (20 mm - 160 mm)<br />

• Wide variety of connections available<br />

• It is available with EPDM and PTFE/EPDM seals<br />

• Available fail close, fail open, or double acting<br />

• 150 PSI rating (on both sides)<br />

+GF+ PNEUMATIC ACTUATED DIAPHRAGM VALVE<br />

Type DIASTAR 028<br />

Pneumatically actuated DIASTAR diaphragm valve for aggressive fl uids and industrial applications.<br />

The compact actuator is suited to modern, space-saving plant construction. Additional accessories<br />

are available, from position feedback to control capabilities. This valve is lightweight,<br />

compact, and corrosion resistant.<br />

• All plastic actuator made of PP<br />

• Easy replacement of diaphragm<br />

• Available in PVC, CPVC, PP, PP-N, and SYGEF®-PVDF,<br />

• Available in sizes 1/2” - 2” (20 mm - 160 mm)<br />

• Wide variety of connections available<br />

• It is available with EPDM and PTFE/EPDM seals<br />

• Available fail close only<br />

• 150 PSI rating (upstream)


+GF+ MANUAL DIAPHRAGM VALVE<br />

Type 314 True Union Diaphragm Valve<br />

• Manual, weir type diaphragm valve, multi-turn, rising stem, with true union ends.<br />

• Size range 1/2”-2”<br />

• Diaphragm valves especially suitable for fl ow control, slurries, and abrasive media<br />

• EPDM or PTFE (EPDM backed) diaphragms; EPDM end connector O-rings with<br />

EPDM diaphragms; FPM with PTFE diaphragms<br />

• Available in PVC (solvent cement socket ends), PP (metric socket fusion or butt fusion<br />

ends), and SYGEF PVDF (metric socket fusion, butt fusion, or BCF fusion ends)<br />

• Position indicator and optional locking handwheel<br />

+GF+ MANUAL DIAPHRAGM VALVE<br />

Type 317 Flanged Diaphragm Valve<br />

• Manual, weir type diaphragm valve, multi-turn, rising stem, with fl anged ends.<br />

• Diaphragm valves are especially suitable for fl ow control, slurries, and abrasive media<br />

• Available in PVC, CPVC, Polypropylene, and PVDF with EPDM or PTFE diaphragms<br />

• Size range 1/2”-6”<br />

• Loose ring fl anges 1/2”- 2 1/2”, integrally molded, fi xed fl anges 3”- 6”<br />

• Flanges are class 150 to ANSI B16.5<br />

• Threaded mounting inserts in bottom of body<br />

• 304 SS exposed bolts, nuts, and washers<br />

• Position indicator and optional locking handwheel 1/2”-2 1/2”<br />

+GF+ MANUAL DIAPHRAGM VALVE<br />

Type 315 / 315 - HTR True Union Spigot Diaphragm Valve<br />

• Manual, weir type diaphragm valve, multi-turn, rising stem, with spigot ends.<br />

• Diaphragm valves are especially suitable for fl ow control, slurries, and abrasive media<br />

• EPDM or PTFE (EPDM backed) diaphragms (other materials upon - request)<br />

• Available in CPVC (solvent cement spigot ends), Polypropylene (metric spigot or butt<br />

fusion ends) and SYGEF PVDF (metric spigot, butt fusion, or BCF fusion ends)<br />

• Size range 1/2”-2”<br />

• Threaded mounting inserts in bottom of body<br />

• 304 SS exposed bolts, nuts, and washers<br />

• Position indicator and optional locking handwheel<br />

+GF+ MANUAL DIAPHRAGM VALVE<br />

Type 319 / 319 - HTR True Union Branched Diaphragm Valve<br />

• Zero Static PVDF HP<br />

• Manual, SYGEF-PVDF HP weir type, “Zero static” valve, with multi-turn, rising stem.<br />

• Shortest possible branch geometry for “zero” dead leg<br />

• Especially suitable for fl ow control, Can be post-actuated<br />

• Molded PVDF body with outstanding internal surface characteristics for the ultimate in<br />

• High purity design<br />

• Ends for socket, BCF or IR fusion<br />

• Size range 20 x 20 mm to 110 x 63 mm<br />

• Position indicator Optional locking handwheel 1/2”-2” (outlet)<br />

3-21<br />

3


3<br />

3-22<br />

HAYWARD BUS CONTROL SYSTEM<br />

Specially equipped Hayward actuated valves, as well as numerous other associated<br />

devices, can be linked via standardized communication networks within plants. While<br />

conventional communication architecture dictates as many as 8-12 wires run from PLC<br />

controls to each automated valve, bus architecture allows all actuated valves in the network<br />

to be controlled via a pair of daisy-chained wires – providing a level of enhanced<br />

fl exibly and utility while dramatically reducing installation and maintenance costs. Since<br />

communication protocols are as varied as the 100 or so manufacturers of programmable<br />

logic controllers (PLCs), Hayward actuated valves are equipped with AS-I modules that<br />

freely communicate with all PLC brands regardless of protocol. For modulating applications<br />

that require communication modules compatible with the specifi c PLC used, Hayward<br />

offers modules compatible with the most popular protocols including Device Net,<br />

Profi bus, Modbus, Fieldbus, and several others.<br />

HAYWARD PMD/PMS PNEUMATIC ACTUATOR<br />

Low cost, heavy duty air-to-air (or air-to-spring) actuator for use with ball valves up to<br />

2˝ in size. Corrosion-resistant construction is designed to stand up to harsh conditions<br />

without the need for epoxy coatings.<br />

Features<br />

● Two-Piston Rack & Pinion Design<br />

● Manual Override<br />

● Position Indicator<br />

● Permanent Lubrication<br />

● Light Weight<br />

● Corrosion resistant<br />

HAYWARD PAD/PAS PNEUMATIC ACTUATOR<br />

Air-to-spring (or air-to-air) actuator for use with all ball valves up to 2˝ in size. A modular<br />

mounting system allows addition of options to meet specifi c application requirements.<br />

Both PAD and PAS actuators can be operated manually in the event of air or electrical<br />

failure.<br />

Features<br />

● Plastic Housing<br />

● Proven Vane Design<br />

● Manual Override<br />

● Position Indicator<br />

● High Torque Output<br />

● Very Light Weight<br />

● Permanent Lubrication


HAYWARD PKD/PKS PNEUMATIC ACTUATOR<br />

Air-to-air (or air-to-spring) quarter-turn actuator for use with all size ball valves and<br />

butterfl y valves up to 8˝ in size. Only one moving part (a vane) provides highly reliable<br />

service with minimum maintenance. A modular mounting option makes it easy to add<br />

options in the fi eld.<br />

Features<br />

● Proven Vane Design<br />

● Manual Override<br />

● Position Indicator<br />

● Epoxy-Coated Housing<br />

● High Torque Output<br />

● Lightweight, Compact<br />

● Permanent Lubrication<br />

● Adjustable Travel Stops<br />

HAYWARD PCD/PCS PNEUMATIC ACTUATORS<br />

Air-to-spring (or air-to-air) quarter-turn actuator is ideal for use with pneumatically-actuated<br />

true union ball valves, three-way ball valves, and butterfl y valves. Lightweight and<br />

compact, the actuator provides high torque outputs suitable for valves from 1/4˝ – 24˝ in<br />

size.<br />

Features<br />

● Four Piston Rack & Pinion Design<br />

● Manual Override<br />

● Position Indicator<br />

● High Torque Output<br />

● Permanent Lubrication<br />

● Adjustable Travel Stops<br />

● NAMUR Solenoid Mounting<br />

● ISO 5211 Mounting Base<br />

HAYWARD EVS/EVT ELECTRIC ACTUATOR<br />

Versatile, quarter-turn actuator is designed for on/off and modulating use with all ball<br />

and butterfl y valves up to 12˝ in size. The actuator’s specially designed circuit board<br />

accepts plug-in connectors, and a wide range of options allows confi guration to meet<br />

virtually any application requirement.<br />

Features<br />

● Extended Duty Motor<br />

● Multi Option Availability<br />

● Gold Plated Connectors<br />

● Modular Internal Construction<br />

● Manual Override and position Indicator<br />

● UL Listed Motor<br />

● Nema 4/4X Enclosure<br />

● Permanent Lubrication<br />

● 115 VAC Operation<br />

3-23<br />

3


3<br />

3-24<br />

HAYWARD EAU ELECTRIC ACTUATOR<br />

The Hayward EAU Actuator is moderately-priced uni-directional quarter-turn actuator<br />

for Hayward ball valve applications only. In addition to providing ample torque for 1/2˝<br />

– 2˝ valve operation, this all plastic actuator offers a molded-in mounting bracket as well<br />

as several basic features.<br />

Features<br />

● Plastic Weather Resistant Enclosure<br />

● 90° (EAU29 True Union Ball Valve) or 1<strong>80</strong>° (EAU28 Three Way ball Valve) Operation<br />

● UL/CSA Listed Motor<br />

● Permanently Lubricated<br />

● On/Off Applications<br />

● Nema 4/4X Housing<br />

● 115 VAC Operation (other voltages available upon request)<br />

● Auxiliary Limit Switch Standard<br />

HAYWARD EVR ELECTRIC ACTUATOR<br />

The Hayward EVR Actuator is an economical, high performance actuator for use with all<br />

true union ball valves, three-way ball valves, and butterfl y valves up to 4˝ in size. Ideal<br />

for on/off applications where there is a need to manually override actuator operation, and<br />

use in limited space areas.<br />

Features<br />

● Low Profi le Design<br />

● Manual Override, Position Indicator, and Mechanical Brake<br />

● UL Listed Motor and Nema 4/4X Enclosure<br />

● Permanent Lubrication<br />

● 115 VAC Operation (other voltages available upon request.<br />

HAYWARD EJM REVERSING ACTUATOR<br />

Cost effective, rugged, quarter-turn actuator designed for use with all ball and butterfl y<br />

valves up to 24˝ in size. Ideal for a wide range of applications without costly options.<br />

Positioners are available for special throttling or modulating requirements.<br />

Features<br />

● Two Auxiliary Limit Switches<br />

● Heater with Thermostat<br />

● NEMA 4/4X Enclosure<br />

● Position Indicator and Manual Override<br />

● Self-Locking Gear Train and Permanently Lubricated<br />

● Thermal Overload Protection<br />

● CE and CSA Approved<br />

● ISO 5211 Mounting Base


Applications<br />

• Chemical processing<br />

• Semiconductor processing equipment<br />

• Pollution control equipment<br />

• Machined and fabricated parts<br />

• Etching and plating tanks<br />

• Scrubbers, hoods, ducts and other protective<br />

equipment<br />

Grey White<br />

Wt per<br />

Wt per<br />

Thickness Sheet<br />

Thickness Sheet<br />

Part # (inches) (lbs.) Part # (inches) (lbs.)<br />

S110011* 1/16 15.36 * 1/16 15.36<br />

S110111* 3/32 23.04 * 3/32 23.04<br />

S110211 1/8 30.72 * 1/8 30.72<br />

S110311 3/16 46.08 * 3/16 46.08<br />

S110411 1/4 61.44 * 1/4 61.44<br />

S110511 3/8 92.16 * 3/8 92.16<br />

S110611 1/2 122.88 * 1/2 122.88<br />

S110711 3/4 184.32 * 3/4 184.32<br />

S110811 1 245.76 * 1 245.76<br />

Notes:<br />

• Meets ASTM D-1784-81 Type I Grade I Class 12454.<br />

• Meets Federal Specifi cation L-P 535e.<br />

• Meets UL 94V-0,94-5V Flammability rating.<br />

• Meets ASTM E 84 Flame Spread Rate 15, Fuel Contribution 0.<br />

• Maximum application temperature +140°F.<br />

• Custom lengths, sizes, colors and special requirements available upon request.<br />

• Gray PVC Sheet has no protective foil.<br />

• White PVC Sheet has one side protective foil.<br />

• Blue PVC Sheet is available as a special order with one side embossed or with two<br />

sides smooth.<br />

• The * refers to items that are non-stock. Minimum orders and long leadtimes may be<br />

encountered.<br />

.<br />

SIMONA® PVC TYPE I SHEET<br />

SIMONA® VERSADUR® and CAW PVC Type I sheet is extruded to exacting specifi cation<br />

for normal impact applications. This type of sheet has excellent corrosion resistance,<br />

very good dielectric properties, low moisture absorption, high rigidity, good abrasion<br />

resistance and excellent weathering properties. The material is also self-extinguishing. It<br />

is available in dark gray, white and blue. It is available in 4’ x 8’ sheets and two metric<br />

sizes in thickness up to 2”.<br />

Features<br />

• Normal Impact<br />

• Excellent chemical and corrosion resistance<br />

• Easily to fabricate, weld or machine<br />

• Showcase quality surface<br />

• Single- or double-side protective foil<br />

• Stress relieved, square, fl at sheets<br />

• Accurate to dimensional tolerances<br />

• Color consistent<br />

CAW - 2000mm x 1000mm CAW - 3000mm x 1500mm<br />

Thickness<br />

Wt per<br />

Sheet<br />

Part # (mm) (lbs.) Part #<br />

S110012 * 1 6.17<br />

S110112 * 1.5 9.48<br />

Thickness<br />

(mm)<br />

Wt per<br />

Sheet<br />

(lbs.)<br />

S112012 * 2 12.57 S112013 * 2 28.22<br />

S110212 * 3 18.74 S110213 * 3 42.33<br />

S112212 * 4 25.13 S112213 * 4 56.44<br />

S112512 * 5 31.31 S112513 * 5 70.55<br />

S110412 * 6 37.48 S110413 * 6 84.43<br />

S114812 * 7 43.87 S114813 * 7 98.55<br />

S114612 * 8 50.04 S114613 * 8 112.66<br />

S114912 * 9 - S114913 * 9 126.74<br />

S113012 * 10 62.61 S113013 * 10 140.87<br />

S110612 * 12 75.18 S110613 * 12 169.09<br />

S113112 * 15 93.92 S113113 * 15 211.42<br />

S113212 * 20 125.22 S113213 * 20 281.75<br />

S110812 * 25 156.53 S110813 * 25 352.30<br />

S110912 * 30 187.83 S110913 * 30 422.62<br />

S113412 * 35 219.14<br />

S111012 * 40 250.44<br />

S111212 50 313.06<br />

Notes:<br />

• Custom lengths, sizes, colors and special requirements available upon<br />

request.<br />

• Also Available in White, Light Grey, and black without protective foil.<br />

4-1<br />

4


4<br />

4-2<br />

SIMONA® PVC TYPE I SHEET TECHNICAL DATA<br />

SIMONA ® VERSADUR ®<br />

PVC Type I<br />

Physical<br />

ASTM<br />

Test<br />

Method Unit<br />

Typical<br />

Value<br />

Density D-792 g/cc 1.45<br />

Water Absorption<br />

(24 hrs @ 73 °F)<br />

Mechanical<br />

D-570 % 0.04<br />

Tensile Strength D-638 PSI 7,820<br />

Tensile Modulus D-638 PSI 496,000<br />

Elongation D-638 % 150<br />

Izod Impact D-256 ft. lbs./in. 0.8<br />

Rockwell Hardness D-785 “R” scale 113<br />

Thermal<br />

Heat Distortion Temperature D-648<br />

at 66 psi D-648 °F 172<br />

at 264 psi D-648 °F 162<br />

Vicat Softening Temperature D-1525 °F 169<br />

Coeffi cient of Thermal Expansion D-696 in./in. °C <strong>80</strong> x 10-6<br />

Temperature Range °F<br />

Electrical<br />

+32 to<br />

+140<br />

Volume Resistivity D-257 ohm·cm >10 x 10 15<br />

Flammability<br />

Flammability D-635 self-extinguishing<br />

UL 94V-0, 94-5V<br />

SIMONA ® CAW PVC Type I<br />

Physical<br />

ASTM<br />

Test<br />

Method Unit<br />

Typical<br />

Value<br />

Density D-792 g/cc 1.44<br />

Water Absorption<br />

(24 hrs @ 73 °F)<br />

Mechanical<br />

D-570 % NA<br />

Tensile Strength D-638 PSI 8,400<br />

Tensile Modulus D-638 PSI 479,000<br />

Elongation D-638 % 150<br />

Izod Impact D-256 ft. lbs./in. 0.8<br />

Rockwell Hardness D-785 “R” scale 108<br />

Thermal<br />

Heat Distortion Temperature D-648<br />

at 66 psi D-648 °F 168<br />

at 264 psi D-648 °F 154<br />

Vicat Softening Temperature D-1525 °F 172<br />

Coeffi cient of Thermal Expansion D-696 in./in. °C <strong>80</strong> x 10-6<br />

Temperature Range °F<br />

Electrical<br />

+32 to<br />

+140<br />

Volume Resistivity D-257 ohm·cm >10 x 10 15<br />

Flammability<br />

Flammability self-extinguishing<br />

94V-0 low fl ammability<br />

DIN 4102 B1 low fl ammability


SIMONA® VERSADUR® PVC TYPE II SHEET<br />

Applications<br />

• Pollution control equipment<br />

• Machined and fabricated parts<br />

• Etching and plating tanks<br />

• Scrubbers, hoods, ducts and other protective<br />

equipment<br />

Notes:<br />

• Meets ASTM D-1784-81 Type II Grade I Class 15333-D.<br />

• Meets ASTM E 84 Flame Spread Rate 15, Fuel Contribution 0.<br />

• Meets UL 94V Standards.<br />

• Meets Federal Specifi cation L-P 535e.<br />

• Maximum application temperature 140°F.<br />

• Custom lengths, sizes, colors and special requirements available upon request.<br />

• Light Grey and white PVC Sheet have no protective foil.<br />

SIMONA® VERSADUR® and MZ PVC Type II sheet is extruded to exacting specifi cation<br />

for high impact applications. This type of sheet has excellent corrosion resistance,<br />

very good dielectric properties, low moisture absorption, high rigidity, good abrasion<br />

resistance and excellent weathering properties. The material is also self-extinguishing. It<br />

is also available in 4’ x 8’ sheets in light grey and white.<br />

Features<br />

• High Impact (PVC-MZ: Increased Impact Resistance)<br />

• Minimal shrinkage<br />

• Good corrosion and chemical resistance<br />

• Easy to fabricate, weld or machine, hot and cold formable<br />

• Showcase quality surface<br />

• Stress relieved, square, fl at sheets<br />

• Accurate to dimensional tolerances<br />

• Color consistent<br />

Versadur 250 - 4’ x 8’<br />

Thickness (mm) Wt per Sheet (lbs.)<br />

1/16” 15<br />

1/8” 30<br />

3/16” 45<br />

1/4” 60<br />

3/8” 90<br />

1/2” 120<br />

Notes:<br />

• Custom lengths, sizes, colors and special requirements available upon<br />

request<br />

• Light Grey MZ sheet is offered without protective foil.<br />

4-3<br />

4


4<br />

4-4<br />

SIMONA® PVC TYPE II SHEET TECHNICAL DATA<br />

SIMONA ® VERSADUR ®<br />

PVC Type II<br />

Physical<br />

ASTM<br />

Test<br />

Method Unit<br />

Typical<br />

Value<br />

Density D-792 g/cc 1.33<br />

Water Absorption<br />

(24 hrs @ 73 °F)<br />

Mechanical<br />

D-570 % 0.05<br />

Tensile Strength D-638 PSI 6,070<br />

Tensile Modulus D-638 PSI 345,000<br />

Elongation D-638 % 145<br />

Izod Impact D-256 ft. lbs./in. 14<br />

Rockwell Hardness D-785 “R” scale 107<br />

Thermal<br />

Heat Distortion Temperature D-648<br />

at 66 psi D-648 °F 165<br />

at 264 psi D-648 °F 158<br />

Vicat Softening Temperature D-1525 °F 162<br />

Coeffi cient of Thermal Expansion D-696 in./in. °C <strong>80</strong> x 10-6<br />

Temperature Range °F<br />

Electrical<br />

+32 to<br />

+140<br />

Volume Resistivity D-257 ohm·cm >1015<br />

Flammability<br />

Flammability self-extinguishing<br />

94V-0 low fl ammability<br />

SIMONA ® MZ PVC Type II<br />

Physical<br />

ASTM<br />

Test<br />

Method Unit<br />

Typical<br />

Value<br />

Density D-792 g/cc 1.42<br />

Water Absorption<br />

(24 hrs @ 73 °F)<br />

Mechanical<br />

D-570 % NA<br />

Tensile Strength D-638 PSI 7,500<br />

Tensile Modulus D-638 PSI 435,000<br />

Elongation D-638 % 20<br />

Izod Impact D-256 ft. lbs./in. 1.2<br />

Rockwell Hardness D-785 “R” scale 107<br />

Thermal<br />

Heat Distortion Temperature D-648 N/A<br />

at 66 psi D-648 °F 162<br />

at 264 psi D-648 °F 160<br />

Vicat Softening Temperature D-1525 °F 167<br />

Coeffi cient of Thermal Expansion D-696 in./in. °C <strong>80</strong> x 10-6<br />

Temperature Range °F<br />

Electrical<br />

+32 to<br />

+140<br />

Volume Resistivity D-257 Ohm-cm >1015<br />

Flammability<br />

Flammability self-extinguishing<br />

DIN 4102 low fl ammability


SIMONA® VERSADUR® CLEAR PVC SHEET<br />

Applications<br />

• Chemical processing<br />

• Semiconductor processing equipment<br />

• Machined and fabricated parts<br />

• Work Stations<br />

Versadur - 4' x 8' sheet<br />

Part No. Thickness<br />

(inches)<br />

Wt. per<br />

Sheet<br />

(lbs)<br />

S110221 1/8 26.90<br />

S110321 3/16 40.57<br />

S110421 1/4 54.01<br />

S110521 3/8 89.72<br />

S110621 1/2 107.66<br />

Notes:<br />

• Meets ASTM D-1784-81 Type I Grade I Class 12454.<br />

• Meets ASTM E 84 Flame Spread Rate 15, Fuel Contribution 0.<br />

• Meets UL 94V-0 Standards.<br />

• Meets Federal Specifi cation L-P 535e.<br />

• Maximum application temperature +140°F.<br />

• Custom lengths, sizes, and special requirements available upon request.<br />

• Versadur is offered complete with 2 sided protective foil.<br />

SIMONA® VERSADUR® and PVC/GLAS Type I sheet are extruded to exacting specifi<br />

cation for normal impact applications requiring transparency. This type of sheet has<br />

excellent corrosion resistance, very good dielectric properties, low moisture absorption,<br />

high rigidity, good abrasion resistance and excellent weathering properties. The material<br />

is also self-extinguishing. It is available in 4’ x 8’ sheets and two metric sizes in thickness<br />

up to 3/4”.<br />

Features<br />

• Normal Impact<br />

• Excellent chemical and corrosion resistance<br />

• Easy to fabricate, welded and machined<br />

• Showcase quality surface<br />

• Single- or double-side protective masking<br />

• Stress relieved, square, fl at sheet<br />

• Accurate to dimensional tolerances<br />

• Color consistent<br />

GLAS - 2000 x 1000 mm GLAS - 3000 x 1500 mm<br />

Wt. per<br />

Wt. per<br />

Thickness Sheet<br />

Thickness Sheet<br />

Part No. (mm) (lbs) Part No. (mm) (lbs)<br />

S114222 1 5.95 1 -<br />

S114322 2 12.13 S114323 2 27.12<br />

S110222 3 18.08 S110223 3 40.79<br />

S112222 4 24.25 S112223 4 54.45<br />

S112522 5 30.20 S112523 5 67.90<br />

S110422 6 36.16 S110423 6 81.57<br />

S114622 8 48.28 8<br />

S110522 10 60.41 10<br />

S110622 12 72.53 12<br />

S113122 15 90.61 15<br />

Notes:<br />

• Custom lengths, sizes, colors and special requirements available upon<br />

request.<br />

• GLAS sheet is offered with two side protective foil.<br />

4-5<br />

4


4<br />

4-6<br />

SIMONA® CLEAR PVC SHEET TECHNICAL DATA<br />

SIMONA ® Clear PVC Sheet<br />

Physical<br />

ASTM<br />

Test<br />

Method Unit<br />

Typical<br />

Value<br />

Density D-792 g/cc 1.42<br />

Water Absorption<br />

(24 hrs @ 73 °F)<br />

Mechanical<br />

D-570 % NA<br />

Tensile Strength D-638 PSI 7,500<br />

Tensile Modulus D-638 PSI 435,000<br />

Elongation D-638 % 20<br />

Izod Impact D-256 ft. lbs./in. 1.2<br />

Rockwell Hardness D-785 “R” scale 107<br />

Thermal<br />

Heat Distortion Temperature D-648 - -<br />

at 66 psi D-648 °F 162<br />

at 264 psi D-648 °F 160<br />

Vicat Softening Temperature D-1525 °F 167<br />

Coeffi cient of Thermal Expansion D-696 in./in. °C <strong>80</strong> x 10-6<br />

Temperature Range °F<br />

Electrical<br />

+32 to<br />

+140<br />

Volume Resistivity D-257 ohm·cm >1015<br />

Flammability<br />

Flammability self-extinguishing<br />

DIN 4102 low fl ammability<br />

SIMONA ® ASTM<br />

Test<br />

PVCGLAS Sheet<br />

Physical<br />

Method Unit Typical Value<br />

Density D-792 g/cc 1.38<br />

Water Absorption<br />

(24 hrs @ 73 °F)<br />

Mechanical<br />

D-570 % 0.04<br />

Tensile Strength D-638 PSI 10,200<br />

Tensile Modulus D-638 PSI 426,000<br />

Elongation D-638 % 36<br />

Izod Impact D-256 ft. lbs./in. 0.52<br />

Rockwell Hardness D-785 “R” scale 115<br />

Thermal<br />

Heat Distortion Temperature D-648<br />

at 66 psi D-648 °F 144<br />

at 264 psi D-648 °F 138<br />

Vicat Softening Temperature D-1525 °F 152<br />

Coeffi cient of Thermal Expansion D-696 in./in. °C <strong>80</strong> x 10-6 Temperature Range °F +32 to +140<br />

Electrical<br />

Volume Resistivity D-257 ohm·cm >1015<br />

Flammability<br />

Flammability self-extinguishing<br />

94V-0 low fl ammability<br />

DIN 4102 B1 up to 4 mm


Applications<br />

• Chemical processing where temperatures are up to 200 ° F<br />

• Machine fl anges<br />

• Valves<br />

• Acid tanks<br />

• Linings<br />

CPVC - 4' x 8'<br />

Thickness<br />

Wt per<br />

Sheet<br />

Part No. (inches) (lbs.)<br />

S1<strong>80</strong>211 1/8 32.50<br />

S1<strong>80</strong>311 3/16 48.75<br />

S1<strong>80</strong>411 1/4 65.00<br />

S1<strong>80</strong>511 3/8 97.50<br />

S1<strong>80</strong>611 1/2 130.0<br />

S1<strong>80</strong>711 3/4 195.0<br />

S1<strong>80</strong>811 1 260.0<br />

S1<strong>80</strong>911 1 1/4 325.0<br />

S181011 1 1/2 390.0<br />

S181111 2 520.0<br />

S181211<br />

Notes:<br />

3 7<strong>80</strong>.0<br />

• Meets ASTM D-1784-99 Type IV Grade II Class<br />

24446-B.<br />

• Meets ASTM E 84 Flame Spread Rate 20.<br />

• Maximum application temperature 200°F.<br />

• Custom lengths, sizes, and special requirements<br />

available upon request.<br />

CPVC CORZAN® SHEET<br />

PVC-C CORZAN® Industrial Grade sheet is a high heat, corrosion resistant chlorinated<br />

polyvinyl chloride sheet (CPVC). Because of its excellent corrosion resistance at elevated<br />

temperatures, it is ideally suited for self-supporting constructions where high temperatures<br />

are a concern. It can be used (depending on chemistry) up to 210° F. It is available in 4’ x<br />

8’ sheets in thickness up to 3”.<br />

Features<br />

• Easily to fabricate, weld or machine<br />

• Color consistent<br />

• Excellent impact strength, high temperature<br />

• Excellent chemical and corrosion resistance<br />

CPVC Sheet Technical Data<br />

ASTM Test Method Unit Typical Value<br />

Physical<br />

Density D-792 g/cm³ 1.47<br />

Water Absorption (24 hrs @ 73 °F)<br />

Mechanical<br />

D-570 % 0.03<br />

Tensile Strength D-638 PSI 7,300<br />

Flexural Modulus D-638 PSI 361,000<br />

Flexural Strength D-790 psi 14,300<br />

Compressive Strength D-695 psi 10,100<br />

Compressive Modulus D-695 psi 196,000<br />

Izod Impact D-256 ft. lbs./in. 9<br />

Rockwell Hardness D-785 “R” scale 116<br />

Thermal<br />

Heat Distortion Temperature D-648<br />

at 264 psi D-648 °F 198<br />

Coeffi cient of Thermal Expansion D-696 in./in. °F 3.86 x 10-5 Electrical<br />

Volume Resistivity D-257 ohm·cm 3.4 X 10 15<br />

Flammability<br />

Flammability UL94<br />

V-O, 5VB,<br />

5VA<br />

0.062”<br />

4-7<br />

4


4<br />

4-8<br />

Application<br />

• Semiconductor processing equipment<br />

• Machined and fabricated parts<br />

• Laboratory equipment<br />

• Wet benches<br />

• Food grade applications<br />

• Prosthetics<br />

• Etching and plating tanks<br />

• Acid tanks<br />

• Ducts, fume hoods and other protective equipment<br />

SIMONA® HOMOPOLYMER PP SHEET<br />

Polypropylene is a member of the polyolefi n family of the thermoplastics, polypropylene<br />

exhibits properties that make it an excellent choice for corrosion resistant applications.<br />

Homopolymer Polypropylene is the most widely utilized. Homopolymer Polypropylene is<br />

a crystalline material offering a broad range of good physical, mechanical, thermal, chemical,<br />

and electrical properties. The high degree of crystallinity and low density of<br />

Hompolymer Polypropylene offers a high strength to weight ratio. Combining the high<br />

strength to weight ratio with good chemical resistance and weldability of Homopolymer,<br />

Polypropylene allows the material to be used in many corrosion resistant structures.<br />

Features<br />

• Excellent chemical and corrosion resistance<br />

• Easily to fabricate, weld or machine<br />

• Accurate to dimensional tolerances<br />

• Stress relieved, square, fl at sheets<br />

• Color consistent<br />

• Showcase quality surface<br />

• Meets established ASTM specifi cations<br />

Description Size Feature Protection Size range<br />

500 Natural 48" x 96" Stress Relieved without protective foil 3/4" and 1"<br />

500 Natural 48" x 96" Stress Relieved 2 side protective foil 1/16 - 2"<br />

515 Euro grey 48" x 96" High Gloss/Stress Relieved 1 side protective foil 1/8" to 1"<br />

520 White 48" x 96" High Gloss/Stress Relieved 2 side protective foil 1/8" to 1"<br />

520 White 48" x 96" High Gloss/Stress Relieved without protective foil 1/16'<br />

530 Black 48" x 96" High Gloss/Stress Relieved 2 side protective foil 1/8" to 1/2"<br />

500 Natural 48" x 120" Stress Relieved without protective foil 1/4" to 1/2"<br />

500 Natural 48" x 120" Stress Relieved 2 side protective foil 3/4" to 1"<br />

520 White 48" x 120" High Gloss/Stress Relieved 2 side protective foil 1/4" to 1'<br />

500 Natural 48" x 144" Stress Relieved without protective foil 1/4" to 1/2"<br />

500 Natural 48" x 144" Stress Relieved 2 side protective foil 3/4" to 1"<br />

520 White 48" x 144" High Gloss/Stress Relieved 2 side protective foil 1/4" to 1'<br />

500 Natural 60" x 120" Stress Relieved without protective foil 1/4" to 1/2"<br />

500 Natural 60" x 120" Stress Relieved 2 side protective foil 3/4" to 1"<br />

520 White 60" x 120" High Gloss/Stress Relieved 2 side protective foil 1/4" to 1'<br />

Notes:<br />

• ASTM D-4101 Group I Class I Grade I.<br />

• FDA Regulation Title 21 CFR 177.1520 (C1.1).<br />

• Federal Specifi cation LP-394B Type I (GP) Type III Grade IIIA Class III.<br />

• USDA Approval for direct contact with meat and poultry products (500 Natural and 520 White)<br />

• Military Standard D/N/A.<br />

• California Proposition 65 – Safe Drinking Water and Toxic Enforcement Act – Passes.<br />

• UV Radiation Exposure 500 hours no visible change (515 European grey).<br />

• Standards and specifi cations not valid for 581 Grey Polyester backed.<br />

•For technical data, please contact customer service.


Applications<br />

• Tanks and linings<br />

• Lab equipment<br />

• Etching equipment<br />

• Fume hoods, duct work<br />

• Battery cases<br />

• Machined parts<br />

• Industrial doors<br />

Description Size Protection Size range<br />

570 Natural 48" x 96" without protective foil 1/8" to 1 1/2"<br />

590 Black 48" x 96" 2 side protective foil 1/4" to 1 1/2"<br />

570 Natural 48" x 120" without protective foil 1/4" to 1"<br />

590 Black 48" x 120" 2 side protective foil 1/4" to 1"<br />

570 Natural 60" x 120" without protective foil 1/4" to 1 1/2"<br />

590 Black 60" x 120" 2 side protective foil 1/2" to 1 1/2"<br />

Notes:<br />

• Call for custom lengths, other sizes, colors or special requirements.<br />

• Also available in metric sizes in white grey, euro grey, and black.<br />

SIMONA® COPOLYMER PP SHEET<br />

Polypropylene is a member of the polyolefi n family of the thermoplastics, polypropylene<br />

exhibits properties that make it an excellent choice for corrosion resistant applications.<br />

Homopolymer Polypropylene is the most widely utilized. Copolymer Polypropylene<br />

involves the introduction of a second monomer to the propylene monomer during the<br />

polymerization process. The resin manufacture will introduce a small percentage of ethylene<br />

monomer to the propylene monomer resulting in a product that exhibits better<br />

impact strength than Homopolymer Polypropylene. When compared to Homopolymer<br />

Polypropylene rigidity, chemical resistance and temperature resistance properties<br />

of Copolymer Polypropylene are slightly lower.<br />

Features<br />

• High impact resistance<br />

• Excellent chemical and corrosion resistance<br />

• Excellent impact strength at low temperatures<br />

• Lightweight<br />

• Excellent formability<br />

• Good abrasion resistance<br />

• Good electrical properties<br />

Technical Data<br />

ASTM<br />

Test<br />

Typical<br />

Method Unit Value<br />

Physical<br />

Density D-792 g/cc 0.91<br />

Water Absorption<br />

(24 hrs @ 73 °F)<br />

Mechanical<br />

D-570 % 0.04<br />

Tensile Strength D-638 PSI 3,<strong>80</strong>0<br />

Tensile Modulus D-638 PSI 203,000<br />

Elongation D-638 % 70<br />

Izod Impact D-256 ft. lbs./in. 1.4<br />

Rockwell Hardness<br />

Thermal<br />

D-785 “R” scale 74<br />

Heat Distortion<br />

Temperature<br />

D-648<br />

at 66 psi D-648 °F 225<br />

at 264 psi D-648 °F NA<br />

Vicat Softening<br />

Temperature<br />

D-1525 °F 190<br />

Coeffi cient of<br />

Thermal Expansion<br />

D-696 in./in. °C 160 x 10-6<br />

Temperature Range<br />

Electrical<br />

°F -4 to +176<br />

Volume Resistivity<br />

Flammability<br />

D-257 ohm·cm >1015<br />

Flammability normal<br />

fl ammability<br />

4-9<br />

4


4<br />

4-10<br />

Applications<br />

• Food processing<br />

• Tanks and vessels<br />

• Machined and fabricated parts<br />

• Laboratory equipment<br />

• Chemical processing<br />

• Corrosion-resistant wall coverings<br />

• Wear, skid and defl ector plates<br />

• Ducts, hoods, chute liners and other protective equipment<br />

HDPE Natural - 4' x 8'<br />

Thickness Wt. (lbs/<br />

Part No. (inches) sheet)<br />

S340231 1/8 20.2<br />

S340331 3/16 30.3<br />

S340431 1/4 40.4<br />

S340531 3/8 60.6<br />

S340631 1/2 <strong>80</strong>.8<br />

S340731 3/4 121.2<br />

S340831 1 161.6<br />

S340931 1 1/4 202<br />

S341031 1 1/2 242.4<br />

S341131 1 3/4 282.8<br />

S341231 2 323.3<br />

S341331 2 1/4 363.7<br />

S341431 2 1/2 404.1<br />

S341531 2 3/4 444.5<br />

S341631 3 484.9<br />

S341731 3 1/4 525.3<br />

S341831 3 1/2 565.7<br />

S341931 4 646.5<br />

Notes:<br />

• Meets ASTM D 1248-84 Type III, Class A (Natural), Class C (Black).<br />

• Meets L-P 512C-LP-390, Class H, Type I, Grades 1 and 3.<br />

• Meets FDA Regulation Title 21 CFR 177.1520 (Natural only).<br />

• Meets Federal Specifi cation LP-390B Type III, Class H, Grade I.<br />

• Maximum application temperature +1<strong>80</strong>°F.<br />

• Also available in 48” x 120” and 60” x 120”.<br />

• NSF Certifi ed Cutting Board material also available in Size 48” x 96”, 48” x<br />

120”, and 60” x 120”.<br />

• Custom lengths, sizes, and special requirements available upon request.<br />

• Also Available in metric sizes.<br />

HIGH DENSITY PE SHEET<br />

Simona Versadur 600 series high density polyethylene has excellent chemical corrosion<br />

resistance and is abrasion resistance, impact resistance, and easy for fabrication. It can be<br />

used (depending on chemistry) up to 1<strong>80</strong>° F and is available in 4’ x 8’ sheets in thickness<br />

up to 4”. This sheet is also available in black upon request.<br />

Features<br />

• Excellent chemical and corrosion resistance<br />

• Excellent impact and abrasion resistance<br />

• Easily to fabricate, weld, machine or thermoforming<br />

• High-density, slippery surface, UV-resistant (Black only)<br />

• Stress relieved<br />

• Accurate to dimensional tolerances<br />

• Color consistent<br />

ASTM*<br />

test<br />

Method Unit<br />

Physical<br />

Typical<br />

Value<br />

Density D-792 g/cc 0.963<br />

Water Absorption<br />

(24 hrs @ 73 °F)<br />

Mechanical<br />

D-570 % 0.01<br />

Tensile Strength D-638 PSI 4,500<br />

Tensile Modulus D-638 PSI 233,000<br />

Elongation D-638 % 450<br />

Izod Impact D-256 ft. lbs./<br />

in.<br />

3.2<br />

Rockwell Hardness<br />

Thermal<br />

D-785 “R”<br />

scale<br />

65<br />

Heat Distortion Temperature D-648<br />

at 66 psi D-648 °F 175<br />

at 264 psi D-648 °F 118<br />

Vicat Softening Temperature D-1525 °F 260<br />

Coeffi cient of Thermal Expansion D-696 in./in.<br />

°C<br />

7 x 10-5<br />

Temperature Range<br />

Electrical<br />

°F -58 to<br />

+176<br />

Volume Resistivity<br />

Flammability<br />

D-257 ohm·cm > 6<br />

x1016<br />

Flammability normal fl ammability


Applications<br />

• Industrial<br />

• Medical<br />

• Thermoforming<br />

• Die Pads<br />

• Hinges<br />

• Impact pads<br />

• Orthotic and Prosthetic devices<br />

• Thermoformed parts<br />

Features<br />

• Light-weight<br />

• Good impact resistance<br />

• Extremely fl exible<br />

• Easily cleaned<br />

• Thermoforming performance<br />

• Meets food handling guidelines<br />

• No moisture absorption<br />

• Chemical- and corrosion-resistant<br />

LDPE Natural - 4' x 8'<br />

Thickness Wt. (lbs/<br />

Part No. (inches) sheet)<br />

S300231 1/8 19.2<br />

S300331 3/16 28.8<br />

S300431 1/4 38.4<br />

S300531 3/8 57.6<br />

S300631 1/2 76.8<br />

S300731 3/4 115.2<br />

S300831 1 153.6<br />

Notes:<br />

• Meets ASTM D 1248-84 Type III, Class A (Natu<br />

ral), Class C (Black).<br />

• Meets L-P 512C-LP-390, Class H, Type I, Grades<br />

1 and 3.<br />

• Meets FDA Regulation Title 21 CFR 177.1520<br />

(Natural only).<br />

• Meets Federal Specifi cation LP-390B Type III,<br />

Class H, Grade I.<br />

• Maximum application temperature +1<strong>80</strong>°F.<br />

• Custom lengths, sizes, and special requirements<br />

available upon request.<br />

• LDPE sheet is offered complete with no<br />

protective foil.<br />

LOW DENSITY PE SHEET<br />

Low density polyethylene (LDPE) is more fl exible than HDPE, which makes it a good<br />

choice for prosthetic devices, most of which are either drape formed or vacuum formed.<br />

Its impact resistance makes it a natural for impact pads, while its easy machinability<br />

makes it a good choice for fabricated parts where chemical and corrosion resistance is<br />

demanded. LDPE is stress relieved and a “natural” color. It is available in 4’ x 8’ sheets<br />

in thicknesses up to 1”.<br />

Physical Properties Metric English Comments<br />

Specifi c Gravity 0.92 g/cc 0.0332 lb/in³ ASTM D792<br />

Water Absorption Max 0.01 % Max 0.01 % Immersion, 24hr; ASTM<br />

D570(2)<br />

Water Absorption at Saturation<br />

Mechanical Properties<br />

Max 0.01 % Max 0.01 % Immersion; ASTM D570(2)<br />

Hardness, Shore D 45 45 ASTM D2240<br />

Tensile Strength, Ultimate 9.65 MPa 1400 psi ASTM D638<br />

Elongation at Break 100 % 100 % ASTM D638<br />

Tensile Modulus 0.393 GPa 57 ksi ASTM D638<br />

Flexural Modulus 0.2 GPa 29 ksi ASTM D790<br />

Flexural Yield Strength 10.3 MPa 1500 psi ASTM D790<br />

Compressive Strength 9.65 MPa 1400 psi 10% Def., 73°F; ASTM D695<br />

Compressive Modulus 0.372 GPa 54 ksi ASTM D695<br />

Izod Impact, Notched<br />

Electrical Properties<br />

NB NB ASTM D256 Type A<br />

Surface Resistivity per Square Min Min<br />

ASTM D257<br />

Thermal Properties<br />

1e+015 ohm 1e+015 ohm<br />

Melting Point 118 °C 244 °F Crystalline, Peak; ASTM D3418<br />

Maximum Service Temperature, Air 71.1 °C 160 °F Long Term<br />

Flammability, UL94 (Estimated Rating)<br />

Qualitative Processing Properties<br />

HB HB 1/8 inch<br />

Compliance - FDA Compliant<br />

Machinability 3 1-10, 1=Easier to Machine<br />

Service in Alcohols Unacceptable<br />

Service in Aliphatic Hydrocarbons Unacceptable<br />

Service in Aromatic Hydrocarbons Unacceptable<br />

Service in Chlorinated Solvents Unacceptable<br />

Service in Ethers Unacceptable<br />

Service in Ketones Unacceptable<br />

Service in Strong Acids Unacceptable<br />

Service in Strong Alkalies Unacceptable<br />

Service in Sunlight Unacceptable<br />

Service in Weak Acids Unacceptable<br />

Service in Weak Alkalies Unacceptable<br />

4-11<br />

4


4<br />

4-12<br />

ULTRA HIGH MOLECULAR WEIGHT (UHMW) SHEET<br />

Applications<br />

• Agriculture<br />

• Bottling<br />

• Canning<br />

• Conveyor manufacturers<br />

• Food processing<br />

• Packaging<br />

• Material handling<br />

• Waste water treatment<br />

UHMW Natural - 4' x 8'<br />

Thickness Wt. (lbs/<br />

Part No. (inches) sheet)<br />

S370231 1/8 20<br />

S370331 3/16 30<br />

S370431 1/4 40<br />

S370531 3/8 60<br />

S370631 1/2 <strong>80</strong><br />

S370731 3/4 120<br />

S370831 1 160<br />

S370931 1 1/4 200<br />

S371031 1 1/2 240<br />

S371131 1 3/4 2<strong>80</strong><br />

S371231 2 320<br />

S371331 2 1/4 360<br />

S371431 2 1/2 400<br />

S371531 2 3/4 440<br />

S371631 3 4<strong>80</strong><br />

S371731 3 1/4 520<br />

S371831 3 1/2 560<br />

S371931 4 640<br />

UHMW Sheet is resistant to chemical attack and moisture absorption, and retains key physical<br />

properties to -30° C. UHMW is an excellent general-purpose material and is a cost-effective<br />

solution for food handling problems, and meets FDA, USDA and 3-A Dairy guidelines<br />

for food processing and handling. It is also available in custom colours which also meet FDA<br />

and USDA guidelines for food processing and handling. It is available in 4’ x 8’ , 4’ x 10’<br />

and 5’ x 12’ sheets in thicknesses up to 6”.<br />

Features<br />

• Meets FDA/USDA guidelines; 3-A Dairy-approved (natural)<br />

• Reduces noise<br />

• Self-lubricating<br />

• Chemical-, corrosion- and wear-resistant<br />

• No moisture absorption<br />

• Non-toxic, low-friction surface<br />

Notes:<br />

• Meets ASTM-D-4020-81 of 4.0 to 5.4-million molecular weight.<br />

• Maximum application temperature +1<strong>80</strong>°F.<br />

• Custom lengths, sizes, and special requirements available upon request.<br />

• UHMW sheet is offered with no protective foil.<br />

• Also available in 4’ x 10’ and 5’ x 10’.


Part No. Material Designation<br />

FABCO ROUND WELDING ROD<br />

Dia.<br />

mm<br />

Rod is available in the confi gurations shown below.<br />

Minimum quantities may be required Welding rod may be available in coils.<br />

Add “C” to end of part number. Contact <strong>Fabco</strong> to check for availability.<br />

Dia.<br />

IN Colour Part No. Material Designation<br />

Dia.<br />

mm<br />

Dia.<br />

IN Colour<br />

W01203 PVC-CAW 3 1/8 Gray W06203 CPVC 3 1/8 Lt. Gray<br />

W01204 PVC-CAW 4 5/32 Gray W06204 CPVC 4 5/32 Lt. Gray<br />

W01205 PVC-CAW 5 3/16 Gray W06205 CPVC 5 3/16 Lt. Gray<br />

W03206 PVC-CAW 5 Triangular TA90 Gray W18603 HDPE - HWST 3 0.118 Natural<br />

W03206T PVC-CAW 5 3-Core Gray W18604 HDPE - HWST 4 0.157 Natural<br />

W25403 PVC - MZ 3 0.118 Lt. Gray W18605 HDPE - HWST 5 0.197 Natural<br />

W25404 PVC - MZ 4 0.157 Lt. Gray W21603 HDPE - SR-IND 3.175 1/8 Natural<br />

W25405 PVC - MZ 5 0.197 Lt. Gray W21604 HDPE - SR-IND 3.969 5/32 Natural<br />

W07303 PVC - KD7300 3 0.118 Green W21605 HDPE - SR-IND 4.763 3/16 Natural<br />

W07604 PVC - KD7300 4 0.157 Clear W18903 HDPE - HWU 3 0.118 Black<br />

W01603 PVC - GLAS 3 0.118 Clear W18904 HDPE - HWU 4 0.157 Black<br />

W01604 PVC - GLAS 4 0.157 Clear W18905 HDPE - HWU 5 0.197 Black<br />

W04603 PVC - FLEXIBLE 3 1/8 Natural W22603 HDPE - HML500 3 0.118 Natural<br />

W08603 PP -DWST 3 1/8 Natural W22604 HDPE - HML500 4 0.157 Natural<br />

W08604 PP - DWST 4 5/32 Natural W14603 LDPE 3.175 1/8 Natural<br />

W08605 PP - DWST 5 3/16 Natural W14604 LDPE 3.969 5/32 Natural<br />

W11603 PP - SR-IND 3 1/8 Natural W14605 LDPE 4.763 3/16 Natural<br />

W11604 PP - SR-IND 4 5/32 Natural W50602 ECTFE 3 0.118 Natural<br />

W11605 PP - SR-IND 5 3/16 Natural W50603 ECTFE 3.18 0.125 Natural<br />

W08203 PP - DWU 3 1/8 Tan/Gray W50604 ECTFE 3.96 0.156 Natural<br />

W08204 PP - DWU 4 5/32 Tan/Gray W50605 ECTFE 4 0.157 Natural<br />

W05205 PP - DWU 5 3/16 Tan/Gray W30603 PVDF 3 0.118 Natural<br />

W12603 PP - PPS 3 1/8 Gray W30604 PVDF 4 0.157 Natural<br />

W12604 PP - PPS 4 5/32 Gray W40603 FEP 3.5 0.138 Natural<br />

W42603 PFA 3.5 0.138 Natural<br />

4-13<br />

4


4<br />

4-14<br />

Applications<br />

• Sanitary wear<br />

• Machine guards<br />

• Prototypes<br />

• Furniture<br />

• Offi ce machines<br />

• Decorative lighting<br />

• Displays<br />

• Glazing<br />

Applications<br />

• Machine guards<br />

• Medical equipment<br />

• Electrical components<br />

• Light fi ttings<br />

• Aircraft parts<br />

• Safety devices<br />

• Food equipment<br />

ACRYLIC SHEET<br />

Acrylic sheet has been considered the standard of the industry since it was fi rst<br />

introduced more than 50 years ago because of its unsurpassed quality, ease of<br />

use and wide range of colors, patterns, thickness and sizes. It is paper masked on<br />

both sides.<br />

Part # Thickness (in.) Thickness (mm) Size<br />

S410221 0.118" 3.0 mm 49" x 97"<br />

S410321 0.177" 4.5 mm 49" x 97"<br />

S410421 0.236" 6.0 mm 49" x 97"<br />

S410521 0.375" 9.5 mm 49" x 97"<br />

S410421 0.472" 12.0 mm 49" x 97"<br />

LEXAN/POLYCARBONATE SHEET<br />

The major advantages of polycarbonate plastic are breakage resistance, clarity,<br />

class I approval (under all three major model building codes), light weight, high<br />

temperature, weather resistance and ease of fabrication. It is the only glazing<br />

material that is guaranteed unbreakable and is listed by U.L. as burglar resistant.<br />

In addition to clear, Lexan is also available in fi lm and sheet form as transparent,<br />

opaque and translucent colours, pattern surface textures, mar-resistant<br />

surface coated, glass reinforced and U.L. listed bullet resistant. Lexan also has<br />

good electrical insulation properties and low moisture absorption. Resistant to<br />

both heat and fl ame, polycarbonates are dimensionally stable and are generally<br />

unaffected by greases, oils and acids. Weatherability is good, but not as good as<br />

acrylics. Ultraviolet rays cause slight discolouring and embrittlement. Polyfi lm<br />

masked on both sides.<br />

Part # Thickness (in.) Thickness (mm) Size<br />

S430421 0.118" 3.00 mm 48" x 96"<br />

S430521 0.177" 4.50 mm 48" x 96"<br />

S430621 0.236" 6.00 mm 48" x 96"<br />

S430721 0.375" 9.50 mm 48" x 96"<br />

S430821 0.500" 12.50 mm 48" x 96"


GLASS BACKED SHEET<br />

Glass backed polypropylene is a unique material, produced by a unique process, which<br />

enables polypropylene sheet to be strengthened with glass-reinforced polyester resins. This<br />

material combines interior surfaces having the outstanding anti-corrosion, non-stick and<br />

hygenic properties of polypropylene with the external rigidity and lightweight strength<br />

of resin/glass mixtures. Polypropylene is well known for its chemical inertness and low<br />

coeffi cient of friction which are so useful in the fabrication of storage and process equipment<br />

for critical environments. These properties, however, also make it virtually impossible<br />

to bond polypropylene sheet to any of the standard resin/glass mixtures that are used<br />

for structural reinforcements. On the other hand there is a limit to the size of fabrication economically and physically practicable with<br />

polypropylene, alone.<br />

The key for bonding between polypropylene and FRP is provided by a special fabric backing from polyester fi bers / polypropylene<br />

fi bers. This backing is calendered into the sheet at the extrusion stage and the backing is therefore locked into the extruded sheet,<br />

giving a mechanical bond between the sheet and the fabric. The backing of the fabric stands out and becomes in effect the fi rst layer of<br />

the resin/glass reinforcement.<br />

<strong>Fabco</strong> PVDF Glass Backed Sheeting has a unique stretchable fabric backing calendered into the sheet at the extrusion stage. This<br />

stretchable backing allows the most diffi cult thermoforming operations to be performed with great ease – even compound curves such<br />

as vacuum formed dished heads.<br />

Part #<br />

Thickness<br />

mm IN Size Wt<br />

PP-DWU-SK with stretch backing, grey RAL 7032<br />

S210211 2 0.0787 1M x 2M 7.94<br />

S210212 3 0.118 1M x 2M 12.13<br />

S210213 3 0.118 1.5M x 3M 27.12<br />

S212212 4 0.157 1M x 2M 16.98<br />

S210313 4 0.157 1.5M x 3M 36.16<br />

S212512 5 0.197 1M x 2M 20.06<br />

S212513 5 0.197 1.5M x 3M 45.19<br />

S210412 6 0.236 1M x 2M 24.03<br />

S210413 6 0.236 1.5M x 3M 54.23<br />

PP-C-PK (copolymer) with PP backing, grey<br />

S224312 2 0.0787 1M x 2M 7.94<br />

S220212 3 0.118 1M x 2M 12.13<br />

S220213 3 0.118 1.5M x 3M 27.12<br />

S222212 4 0.157 1M x 2M 16.98<br />

S222213 4 0.157 1.5M x 3M 36.16<br />

S222512 5 0.197 1M x 2M 20.06<br />

S222513 5 0.197 1.5M x 3M 45.19<br />

S220412 6 0.236 1M x 2M 24.03<br />

S220413 6 0.236 1.5M x 3M 54.23<br />

PVDF–SK with Stretch Fabric backing, natural colour<br />

S2<strong>80</strong>232 3 0.118 1M x 2M 23.59<br />

S2<strong>80</strong>233 3 0.118 1.5M x 3M 52.91<br />

S282232 4 0.157 1M x 2M 31.31<br />

S282233 4 0.157 1.5M x 3M 70.55<br />

S282532 5 0.197 1M x 2M 39.24<br />

S2<strong>80</strong>432 6 0.236 1M x 2M 47.18<br />

Part #<br />

Thickness<br />

mm IN Size Wt<br />

E-CTFE-GK (HALAR), Glass and Fabric backing, natural colour<br />

S540132 1.5 .060 1M x 2M 14.11<br />

S540131 1.5 .060 4' x 8' 20.97<br />

S545032 2.3 .090 1M x 2M 20.06<br />

S545031 2.3 .090 4' x 8' 29.82<br />

S540232 3.0 .188 1M x 2M 25.13<br />

S540231 3.0 .118 4' x 8' 37.35<br />

S540332 4.5 3/16 4' x 8' 59.26<br />

Thickness<br />

Part # mm IN Width<br />

Max<br />

Length<br />

FEP (TEFLON®) with Fabric Backing<br />

S820134 1.5 .060 39.37 50 ft.<br />

S820234 2.3 .090 39.37 in. 50 ft.<br />

Thickness<br />

Part # mm IN Size Wt<br />

PFA (TEFLON®) Lining Laminate, with Glass Fabric Backing<br />

S560134 1.5 .060 1.25m x 15m lengths<br />

(49.21" x 49.2 ft.)<br />

160.<strong>80</strong><br />

S565034 2.3 .090 1.25m x 10m lengths<br />

(49.21" x 32.8 ft.)<br />

160.52<br />

Mechanical<br />

Applications<br />

Knitted glass fabric<br />

is easily wettable<br />

with FRP resins<br />

(polyester, vinylester<br />

and epoxy<br />

resin systems), and<br />

is also suitable for<br />

lining of concrete,<br />

steel and other metal<br />

structures, etc. with<br />

commercially available<br />

adhesives such<br />

as epoxies.<br />

Backing Material<br />

Thermoformable,<br />

knitted glassfabric,<br />

hot-pressed into<br />

surface of FEP/PFA<br />

Tefl on® sheets.<br />

4-15<br />

4


4<br />

4-16<br />

PVDF Natural Extruded Sheet<br />

2000 mm x 1000 mm<br />

Thickness Wt kg/<br />

Part # (mm) sheet<br />

S264332 2 15.65<br />

S260232 3 23.59<br />

S262232 4 31.31<br />

S262532 5 39.24<br />

S260432 6 47.18<br />

Red Kynar PVDF Sheet - 4' x 8'<br />

Thickness Wt kg/<br />

Part # (inches) sheet<br />

S260431 1/4" 33.36<br />

S260531 3/8" 52.82<br />

S260631 1/2" 66.72<br />

S260731 3/4" 105.60<br />

S260831 1" 138.96<br />

S260931 1 1/4" 177.92<br />

S261031 1 1/2" 211.28<br />

S261231 2" 278.00<br />

PERFORATED SHEET<br />

Perforated sheet is available in Natural Homopolymer Polypropylene and PVC. It is ideal<br />

for tumbling barrels, distributor plates, plating baskets, overfl ow weirs, odd size fi lters,<br />

scrubber packing, mesh screens, and support plates. The standard sheet size is 1/8” x 4’ x 8’<br />

with 1/8” diameter holes on 3/16” staggered centers. These sheets have 40% open area.<br />

Perforated Sheet - 4' x 8'<br />

Part No. Material Thickness (in)<br />

S140211 PVC Gray 1/8<br />

S240231 Polypro Nat. 1/8<br />

PVDF NATURAL SHEET<br />

Simona PVDF Sheet exhibits excellent chemical and corrosion resistance to<br />

virtually all organic and inorganic media at high temperatures. The service<br />

temperature ranges from -22°F(-30°C) to +284°F(+140°C). They are fl ame<br />

retardant and self-extinguishing. This sheet is easy to fabricate, weld, machine<br />

or thermoform. PVDF is ideal for applications including tanks, vessels,<br />

chemical industry, machined and fabricated parts, laboratory equipment,<br />

chemical processing, semiconductor and electroplating industry.<br />

PVDF Natural Pressed Sheet<br />

2000 mm x 1000 mm<br />

Thickness Wt kg/<br />

Part # (mm) sheet<br />

S260632 12 94.14<br />

S262032 15 117.73<br />

S263232 20 156.97<br />

S260832 25 196.21<br />

S263332 30 235.45<br />

S263432 35 274.69<br />

S263532 40 313.94<br />

S261232 50 392.42<br />

S262132 60 470.90<br />

S262332 70 549.39<br />

S262632 <strong>80</strong> 627.87<br />

Technical Data<br />

Physical Properties<br />

Physical<br />

Metric English<br />

Typical<br />

Values<br />

Density D-792 g/cm³ 1.78<br />

Water Absorption<br />

(24 hrs @ 73°F)<br />

Mechanical<br />

D-570 % 0.02<br />

Tensile Strength D-638 PSI 8,000<br />

Tensile Modulus D-638 PSI 283,000<br />

Elongation at break D-638 % 30<br />

Izod Impact D-256 ft. lbs./in. NA<br />

Rockwell Hardness<br />

Thermal<br />

D-785 “R” scale NA<br />

Heat Distortion Temperature D-648<br />

at 66 psi D-648 °F NA<br />

at 264 psi D-648 °F NA<br />

Vicat Softening Temperature D-1525 °F 295<br />

Coeffi cient of Thermal<br />

Expansion<br />

D-696 in./in. °C 130 x 10-6<br />

Temperature Range<br />

Flammability Ratings<br />

°F -22 to +284<br />

Flammability FM-<br />

FM-4910<br />

4910<br />

listed


FLEXIBLE PVC DOOR STRIPS AND SHEET<br />

Flexible PVC door strips protect your employees and goods from adverse environmental<br />

conditions such as noise, heat, cold, humidity, dust and drafts. This versatile and economical<br />

solution to managing adverse environmental conditions is available in a number of<br />

grades.<br />

The standard grade is typically used in the manufacture of strip doors, dust and spray<br />

screens, factory partitions, heat barriers and acoustic enclosures. It is available with a<br />

unique double ribbed design to protect from scratches and abrasions and to reduce static<br />

build up.<br />

The anti-static grade should be considered in applications where dust, smoke or spray contaminants might be of concern. The low<br />

temp (USDA) grade is specifi cally formulated to retain fl exibility in low temperatures. This product is ideal for use in refrigeration<br />

plants and cold storage facilities. It is also offered with the unique double ribbed design for longer life or reinforced with high<br />

strength nylon cords embedded longitudinally into the strip. The gold/amber weld grade is a transparent gold/amber coloured PVC<br />

used extensively in the manufacture of welding booths. It is designed to protect against the effects of ultraviolet light created during<br />

the arc welding process. Also available in transparent red.<br />

Part # TYPE WIDTH THICKNESS ROLL LENGTH LBS./ROLL<br />

600 - 10 R&E Standard Smooth 4" .060" 300' 55<br />

600 - 12 R&E Standard Smooth 6" .060" 300' 62<br />

600 - 14 R&E Standard Smooth 8" .0<strong>80</strong>" 300' 105<br />

600 - 21 R&E Standard Smooth 12" .120" 200' 159<br />

600 - 26 R&E Standard Smooth 16" .160" 100' 141<br />

700 - 10 R&E Standard Smooth 48" .0<strong>80</strong>" 60' 133<br />

700 - 13 R&E Standard Smooth 48" .120" 60' 194<br />

700 - 15 R&E Standard Smooth 48" .160" 60' 245<br />

700 - 16 WIN Standard Smooth 48" .240" 60' 390<br />

600 - 11 R&E Low Temp Smooth 4" .060" 300' 55<br />

600 - 13 R&E Low Temp Smooth 6" .060" 300' 62<br />

600 - 14 R&E Low Temp Smooth 8" .0<strong>80</strong>" 300' 105<br />

600 - 23 R&E Low Temp Smooth 12" .120" 200' 159<br />

600 - 27 R&E Low Temp Smooth 16" .160" 100' 141<br />

700 - 10 - 1 R&E Low Temp Smooth 48" .0<strong>80</strong>" 60' 194<br />

600 - 16 R&E Low Temp Smooth - Reinforced 8" .0<strong>80</strong>" 300' 105<br />

600 - 24 R&E Low Temp Smooth - Reinforced 12" .120" 200' 159<br />

600 - 14 - 2 R&E Standard Ribbed 8" .072" 150' 60<br />

600 - 22 R&E Standard Ribbed 12" .110" 150' 124<br />

600 - 15 - 2 R&E Low Temp Ribbed 8" .072" 150' 60<br />

600 - 24 - 1 R&E Low Temp Ribbed 12" .110" 150' 124<br />

600 - 16 - 1 R&E Black Opaque Smooth 8" .0<strong>80</strong>" 300' 105<br />

600 - 18 R&E Orange Opaque Smooth 8" .0<strong>80</strong>" 300' 105<br />

600 - 25 - 2 R&E Orange Opaque Smooth 12" .120" 150' 120<br />

600 - 17 R&E Amber Weld Screen 8" .0<strong>80</strong>" 300' 105<br />

600 - 17- 1 WIN Red Weld Screen 8" .0<strong>80</strong>" 300' 105<br />

600 - 25 R&E Amber Weld Screen 12" .120" 200' 159<br />

600 - 26 - 2 R&E Amber Weld Screen 16" .160" 100' 141<br />

700 - 12 R&E Amber Weld Screen 48" .0<strong>80</strong>" 60' 133<br />

4-17<br />

4


4<br />

4-18<br />

Diameter<br />

(Inches)<br />

PVC-CAW 150 Series<br />

(Dark Gray) Type I<br />

Length<br />

SIMONA® PLASTIC ROD<br />

SIMONA® plastic rod is available in a variety of<br />

sizes and material. Sizes range from 1/4” diameter<br />

to 14”. This rod is available in PVC, CPVC,<br />

Homopolymer Polypropylene and High Density<br />

Polyethylene. Technical data is available upon<br />

request. Other materials and sizes may be available<br />

upon request. Please contact customer Service for<br />

more information.<br />

CPVC CORZAN®<br />

450 series Industrial<br />

Grade Gray<br />

Length<br />

PP-DWST 500 series<br />

Natural Homopolymer<br />

Length<br />

600 Series Natural<br />

HDPE-HWST<br />

Length<br />

1/4 10' 10' 8'<br />

3/8 10' 10' 8' 8'<br />

1/2 10' 10' 8' 8'<br />

5/8 10' 10' 8' 8'<br />

3/4 10' 10' 8' 8'<br />

1 10' 10' 8' 8'<br />

1 1/8 10' 10' 8' 8'<br />

1 1/4 10' 10' 8' 8'<br />

1 3/8 10' 10' 8' 8'<br />

1 1/2 10' 10' 8' 8'<br />

1 5/8 10' 10' N/A N/A<br />

1 3/4 10' 10' 8' 8'<br />

1 7/8 10' 10' N/A N/A<br />

2 10' 10' 8' 8'<br />

2 1/4 5' 5' 6' 6'<br />

2 3/8 5' 5' N/A N/A<br />

2 1/2 5' 5' 6' 6'<br />

2 3/4 N/A 5' 6' 6'<br />

3 5' 5' 6' 6'<br />

3 1/4 N/A 5' 6' 6'<br />

3 1/2 5' 5' 6' 6'<br />

4 5' 5' 6' 6'<br />

4 1/2 5' N/A 6' 6'<br />

5 5' N/A 6' 6'<br />

5 1/2 5' N/A 6' 6'<br />

6 5' N/A 4' 4'<br />

6 1/2 N/A N/A 4' 4'<br />

7 5' N/A 4' 4'<br />

8 5' N/A 4' 4'<br />

9 N/A N/A 4' 4'<br />

10 N/A N/A 4' 4'<br />

12 N/A N/A 4' 4'<br />

13 N/A N/A 4' 4'<br />

14 N/A N/A 4' 4'<br />

Diameter<br />

(mm)<br />

Natural<br />

Homopolymer<br />

Polypropylene<br />

PP-DWU<br />

Length<br />

PVDF<br />

Length<br />

8 2M<br />

10 2M 2M<br />

12 2M<br />

15 2M 2M<br />

18 2M<br />

20 2M 2M<br />

25 2M 2M<br />

30 2M 2M<br />

35 2M 2M<br />

40 2M 2M<br />

45 2M<br />

50 2M 2M<br />

55 2M<br />

60 2M 2M<br />

65 2M<br />

70 2M 2M<br />

75 2M<br />

<strong>80</strong> 2M 2M<br />

90 2M 2M<br />

100 2M 2M<br />

110 1M 2M<br />

120 1M<br />

125 1M 2M<br />

130 1M<br />

140 1M<br />

150 1M 2M<br />

160 1M 2M<br />

165 1M<br />

170 1M<br />

1<strong>80</strong> 1M 2M<br />

200 1M 2M<br />

225 1M<br />

250 1M 2M<br />

300 1M 2M<br />

350 1M 2M<br />

400 1M 2M<br />

500 1M 2M<br />

600 1M<br />

700 1M<br />

<strong>80</strong>0 1M


APPLICATIONS<br />

• Chute, hopper and truck bed liners<br />

• Wear strips and guide rails<br />

• Star wheels, sprockets and conveyor tracks<br />

• Bumpers and dock fenders<br />

• Bushings, bearings and rollers<br />

UHMW-PE ROD<br />

UHMW-PE is a tough, wear resistant plastic that combines an incredibly low<br />

coeffi cient of friction with outstanding impact strength. This self-lubricating<br />

polymer has excellent chemical resistance and a broad temperature range making<br />

it the perfect choice for engineers in a variety of industries such as conveyor<br />

and bulk material handling.<br />

Diameter UHMW Rod<br />

1/2 10'<br />

3/4 10'<br />

1 10'<br />

1 1/4 10'<br />

1 1/2 10'<br />

2 10'<br />

2 1/4 10'<br />

2 1/2 10'<br />

2 3/4 10'<br />

3 10'<br />

3 1/2 10'<br />

4 10'<br />

4 1/2 10'<br />

5 10'<br />

6 10'<br />

OTHER PLASTIC ROD<br />

Plastic rod is available in a variety of specialty plastics including:<br />

• Halar (E-CTFE)<br />

• Moulded and Extruded Tefl on<br />

• Glass fi lled Moulded and Extruded Tefl on<br />

• Nylon 6/6<br />

• Delrin (Acetal)<br />

• ABS<br />

• Polycarbonate<br />

• ULTEM®ROD (polyetherimide)<br />

• NORYL®ROD (polyphenylene oxide, modifi ed)<br />

• PSU ROD (polysulfone)<br />

• PEEK ROD (polyetheretherketone)<br />

• 6PAL CAST NYLON ROD (Oil-impregnated cast nylon)<br />

• PET ROD (polyethylene terephthalate)<br />

Please contact customer service for further information on these specialty plastic<br />

rod products.<br />

4-19<br />

4


4<br />

4-20<br />

Hollow PVC and CPVC<br />

O.D.<br />

(in.)<br />

I.D.<br />

(in.)<br />

Material<br />

(Weight Lbs./ft.)<br />

PVC CPVC<br />

1.625 0.562 1.154 1.288<br />

1.9 0.562 1.647 N/A<br />

1.9 0.906 1.41 N/A<br />

2 1.25 1.285 N/A<br />

2.125 0.75 2.01 2.243<br />

2.25 1.125 2.025 2.26<br />

2.25 1.5 1.625 N/A<br />

2.375 1 2.393 2.671<br />

2.5 1 2.68 N/A<br />

2.5 1.5 2.209 N/A<br />

2.625 1.5 2.511 2.<strong>80</strong>2<br />

2.75 1 3.299 3.682<br />

2.875 1.5 N/A 3.525<br />

3 1 3.976 N/A<br />

3 1.25 3.77 4.207<br />

3 1.5 3.375 N/A<br />

3 2 2.798 N/A<br />

3.25 1.25 4.506 N/A<br />

3.5 1.5 5.037 N/A<br />

3.563 1.5 5.245 5.853<br />

4 2.5 5.153 5.751<br />

4 3 3.845 N/A<br />

4.25 1.75 7.452 8.316<br />

4.25 3 4.948 N/A<br />

4.5 2 8.099 N/A<br />

4.75 3 7.069 7.889<br />

5 3 8.217 9.17<br />

5.563 4 7.954 N/A<br />

6 2.437 15.2 N/A<br />

6 4 11.19 N/A<br />

6.625 2.875 18.03 20.121<br />

6.625 4 14.91 16.64<br />

8.625 5.75 21.4 N/A<br />

PVC AND CPVC SHAPES<br />

This product is provided porosity-free, stress-reduced with optimum physical properties<br />

and exacting tolerances, products that consistently machine with ease, part after<br />

part. Available products include angle, solid bar, hollow bar, square and hexagonal bar<br />

in Clear PVC, PVC, and CPVC. These materials offer excellent chemical and corrosion<br />

resistance, mechanical strength, and good thermal and electrical properties. They are<br />

noncontaminating for purity applications, and have excellent fl ammability characteristics.<br />

Other specialty materials such as static dissipative PVC, custom colors, additional sizes<br />

and special lengths are available upon request. Please contact customer service for more<br />

details.<br />

Hexagonal Rod<br />

Size Tol. Across Material (Weight Lbs./ft.)<br />

(in.) Flats (in.)<br />

Gray PVC CPVC<br />

7/16 ±.030 0.108 0.121<br />

1/2 ±.030 0.142 0.159<br />

9/16 ±.030 0.18 0.202<br />

5/8 ±.030 0.222 0.249<br />

3/4 ±.030 0.32 0.359<br />

13/16 ±.030 0.375 0.421<br />

7/8 ±.030 0.435 0.489<br />

1 ±.030 0.569 0.639<br />

1 1/8 ±.030 0.721 0.81<br />

1 1/4 ±.0625 - 0 0.89 0.999<br />

1 3/8 ±.0625 - 0 1.08 1.213<br />

1 1/2 ±.0625 - 0 1.283 1.441<br />

1 3/4 ±.0625 - 0 1.746 N/A<br />

2 ±.0125 - 0 2.28 2.56<br />

Square Rod<br />

Size Tol. Across Material (Weight Lbs./ft.)<br />

(in.) Flats (in.)<br />

Gray PVC CPVC<br />

1/2 ±.030 0.157 N/A<br />

5/8 ±.030 0.238 N/A<br />

3/4 ±.030 0.36 N/A<br />

1 ±.030 0.629 N/A<br />

1 1/4 ±.0625 1.033 N/A<br />

1 1/2 ±.0625 1.464 N/A<br />

2 0.055 2.452 N/A<br />

PVC and CPVC Angle<br />

Size (in.) Material (Weight Lbs./ft.)<br />

Gray PVC White PVC CPVC Clear<br />

1" x 1" x 1/8" 0.141 0.141 0.18 0.141<br />

1-1/4" x 1-1/4" x 3/16" 0.262 0.262 0.325 0.262<br />

1-1/2" x 1-1/2" x 3/16" 0.316 0.316 0.395 0.316<br />

1-1/2" x 1-1/2" x 1/4" 0.415 N/A N/A 0.415<br />

2" x 2" x 1/4" 0.563 0.563 0.645 0.563


Square Mesh Panel Sizes Available<br />

• Three Heights 1”, 1.5” and 2”<br />

• 1.5“ Weight: 3.75 lb/ft. sq.<br />

• 1“ Weight: 2.5 lb/ft. sq.<br />

• Tolerances: ±1/16”<br />

• Bar Spacing: 1.5” X 1.5”<br />

• Most popular pattern<br />

• 70% open area<br />

• Load bearing bars in both directions<br />

• Easy to fabricate<br />

• Can be used without continuous side support<br />

• labour savings<br />

• High material utilization, low waste<br />

• Uniform appearance<br />

Rectangular Mesh Panel Sizes<br />

• 1” HIGH<br />

• Bar Spacing: 1” X 4”<br />

• 1” Weight: 2.50 lb/ft. sq.<br />

• Tolerances: ±1/16”<br />

• Economical<br />

• Original pattern<br />

• 69% open area<br />

• Widely used for light traffi c and shorter spans<br />

FABCOGRATE FRP GRATING<br />

Features<br />

• Will not rust.<br />

• Corrosion resistant.<br />

• Non-sparking.<br />

• Fire retardant.<br />

• Non-conductive.<br />

• Maintenance free.<br />

• Molded-in color.<br />

• Light weight.<br />

• Easy to install.<br />

• Impact resistant.<br />

• Quality appearance.<br />

Grating Selection Process<br />

1. Select the proper bar spacing and height to meet your load<br />

requirements.<br />

2. Select the proper resin to meet your environmental requirements.<br />

3. Select the proper panel size to meet your requirement.<br />

4. Determine if you want grit top or plain top.<br />

Thickness Bar Spacing Panel Size (ft.) WT (lbs)<br />

1" 1.5" x 1.5" 4 X 12 120<br />

1" 1.5" x 1.5" 4 X 10 100<br />

1" 1.5" x 1.5" 4 X 8 <strong>80</strong><br />

1" 1.5" x 1.5" 3 X 12 90<br />

1" 1.5" x 1.5" 3 X 10 75<br />

1" 1.5" x 1.5" 5 X 10 125<br />

1.5" 1.5" x 1.5" 4 X 12 1<strong>80</strong><br />

1.5" 1.5" x 1.5" 4 X 10 150<br />

1.5" 1.5" x 1.5" 4 X 8 120<br />

1.5" 1.5" x 1.5" 3 X 12 135<br />

1.5" 1.5" x 1.5" 3 X 10 113<br />

1.5" 1.5" x 1.5" 5 X 10 187<br />

1" 1" x 4" 3 X 10 75<br />

1" 1" x 4" 44" X 8 75<br />

1" 1" x 4" 4 X 8 <strong>80</strong><br />

1" 1" x 4" 4 X 12 120<br />

2" 2" x 2" 4 X 12 192<br />

4-21<br />

4


4<br />

4-22<br />

RESIN<br />

CODE DESCRIPTION BASE RESIN<br />

CF CHEMICAL PROOF (standard colour is dark gray) is a vinyl ester system<br />

specifi cally engineered to provide premium service in highly corrosive<br />

environments. It utilizes an advanced resin system which delivers outstanding<br />

resistance to a wide range of harsh corrosive environments ranging from<br />

acidic to caustic, plus a high degree of solvent resistance. It has a Class I<br />

fl ame spread rating of 25 or less according to the<br />

ASTM E-84 Tunnel Test Method.<br />

CR+CHEMICAL PROOF PLUS (standard colour is black). This is our<br />

only EF.R.P Grating to offer a fl ame spread rating of 10 or less on ASTM<br />

E-84 Tunnel Test. It has excellent acid and caustic resistance.<br />

IF INDUSTRIAL GRADE (standard colour is light gray). This is a premium<br />

corrosion resistant isophthalic resin system selected for outstanding acid<br />

resistance. It has moderate resistance to caustic and solvent environments. It<br />

has a Class I ASTM E-84 Tunnel Test fl ame spread rating of 25 or less. It is<br />

more economical than types CF and CR+.<br />

FF FOOD GRADE (standard colour is safety yellow).Agriculture Canada<br />

approved (all ingredients have been USDA approved) to meet corrosive conditions<br />

commonly found in meat production, food processing, bottling and<br />

brewing applications. Made with isophthalic polyester. Flame spread rating is<br />

30 or less.<br />

AF ARCHITECTURAL GRADE FIRE RETARDENT (standard colour<br />

is light gray). This is a resin system designed for mildly corrosive environments.<br />

Best suited to replace metal gratings that require maintenance to<br />

maintain an aesthetically pleasing appearance. It has a Class 1, ASTM E-84<br />

Tunnel Test fl ame spread rating of 25 or less for indoor use. It is more economical<br />

than type IF.<br />

AN ARCHITECTURAL GRADE (standard colour is green). Similar resin<br />

system as type AF but is not fi re retardant or fl ame spread rated. More economical<br />

than AF.<br />

Note : All grating types available with or without grit top for slip resistance.<br />

CORROSION<br />

RESISTANCE FLAME SPREAD RATING COLOR<br />

CF<br />

CHEMICAL PROOF<br />

FIRE RETARDANT<br />

CHEMICAL PROOF<br />

VINYL ESTER EXCELLENT CLASS 1: 25 OR LESS DARK GRAY or ORANGE<br />

CR+ FIRE RETARDANT PLUS<br />

INDUSTRIAL GRADE<br />

VINYL ESTER EXCELLENT CLASS 1: 10 OR LESS BLACK<br />

IF<br />

FIRE RETARDANT<br />

FOOD GRADE<br />

ISOPHTHALIC VERY GOOD CLASS 1: 25 OR LESS GREEN or GRAY<br />

FF<br />

FIRE RETARDANT ISOPHTHALIC VERY GOOD CLASS 2: 30 OR LESS LIGHT GRAY<br />

AF ARCHITECTURAL GRADE ORTHOPHTHALIC GOOD CLASS 1: 25 OR LESS GREEN<br />

AN<br />

FABCOGRATE FRP GRATING<br />

ARCHITECTURAL GRADE<br />

NON FIRE RETARDANT ORTHOPHTHALIC GOOD NOT RATED YELLOW or GREEN


Load Defl ection tables<br />

FABCOGRATE FRP GRATING<br />

Defl ection to Span Ratios<br />

• For a resilient, non-fatiguing, comfortable feel use the<br />

STANDARD defl ection to span ratio of 1:120.<br />

• For an elevated installation, where a solid feeling is desired,<br />

use a defl ection to span ratio of 1:1<strong>80</strong> (NBC-85). A defl ection<br />

to span ratio greater than 1:100 (1%) is not recommended. Do<br />

not exceed .5” (13mm).<br />

Panel Selection<br />

• Determine the type of loading concentrated or uniform.<br />

• Estimate the load and determine the span.<br />

• Decide what maximum defl ection is appropriate solid,<br />

standard or 1%.<br />

• Enter the appropriate 1” (25mm) table. If the defl ection is less<br />

than the maximum selected, choose the 1” thickness. It is more<br />

economical than 1.5” thick panels.<br />

• If the defl ection or span is too great for 1” thick panels, select<br />

1.5” thick FRP Grating and design your support system for the<br />

appropriate span.<br />

• Select the resin system.<br />

Panel Installation<br />

• Panels are designed to be supported on all sides.<br />

• Use end clips if panel ends cannot be supported.<br />

• Use hold down clips to prevent panel drift.<br />

4-23<br />

4


4<br />

4-24<br />

PULTRUDED GRATING<br />

DURADEK® Standard Pultruded Grating<br />

DURADEK® is a standard pultruded grating product. It is available with individual<br />

bearing bars in either 1” or 1-1/2” “I” shapes or a 2” “T” shape. DURADEK® is a fl ame<br />

retardant product utilizing a polyester or vinyl ester resin. The bearing bars use both<br />

longitudinal (glass roving) and multidirectional (glass mat) reinforcements as well as a<br />

synthetic surfacing veil to provide unequaled corrosion resistance.<br />

The bearing bars are assembled into 12 panel sizes: 3, 4, and 5 foot widths in each of<br />

8, 10, 12 and 20 foot lengths. Standard panels come with cross-rod spacings of 6” or<br />

optional 12” on center. Grids can be ordered with or without an anti-skid grit surface. A<br />

variety of grit material and textures can be ordered.<br />

DURAGRID® Custom Grating<br />

DURAGRID® custom grid and grating systems are designed to accommodate specifi c applications<br />

that cannot effectively be met by a standard fi berglass grating. DURAGRID®<br />

offers the customer options such as selection of bar spacing (which creates varying open<br />

space in the grating or grid), bar shape, cross-rod placement, custom fabrication, custom<br />

resin or color.<br />

DURAGRID® Heavy Duty Grating<br />

DURAGRID® Heavy Duty Grating is a pultruded bar type grating that can be designed<br />

and used like traditional metal grates. The solid individual bearing bars are designed to<br />

take heavy wheel traffi c such as fork lifts, tow motors and truck traffi c. Heavy duty grating<br />

is constructed of the same type composite used in the other DURAGRID® products.<br />

DURAGRID® Phenolic Grating<br />

DURAGRID® Phenolic grating is a dramatic innovation for markets where fi re safety is a<br />

major concern; it offers superior resistance to fl ame and high temperature with low emissions<br />

of smoke and toxic fumes. The nonfl ammable nature of phenolics enable phenolic<br />

grating to withstand higher temperatures than polyester or vinyl ester for extended periods<br />

of time without major structural damage. Combined with low thermal conductivity, this<br />

provides fi re protection not available with alternate materials. DURAGRID® Phenolic<br />

grating was the fi rst composite grating to receive U.S. Coast Guard approval. It is accepted<br />

for use in locations and applications as allowed in the U.S.C.G. Policy File Memorandum<br />

2-98 for fi re retardant grating meeting structural fi re integrity Level 2(L2).<br />

Please contact customer service for more information on material properties and technical<br />

information.


GRATING ACCESSORIES<br />

Fiberglass Covered Grating<br />

All Fiberglass Grating is availabe<br />

with an integral cover plate<br />

to prevent fumes in the work<br />

area or where high stiffness over<br />

drainage trenches is required.<br />

Fiberglass Floor Plate<br />

Available to cover all panel<br />

sizes. Easy to clean both top<br />

and bottom sides. Can be used<br />

as a splash guard. Available in<br />

thickness from 1/16” (1.5mm)<br />

to 1” (25mm). Grit top surface<br />

is standard for fl oor plate applications.<br />

Fiberglass Stair Treads<br />

Fiberglass stair treads come<br />

complete with contrasting colored<br />

antislip nosing. Available<br />

in standard lengths of 24”, 30”,<br />

36”, or 42”. Available in widths<br />

of 9”, 10 1/2”, or 12”.<br />

Fiberglass Concrete Curb<br />

Angle<br />

Pultruded fi berglass Curb Angle<br />

provides a strong, fi rm base for<br />

bearing bars. Standard Curb<br />

Angle is produced using a gray,<br />

fi re retardant vinyl ester resin<br />

system and is available in three<br />

sizes.<br />

Fiberglass Elevated Floor<br />

Systems<br />

Fixed and adjustable Fiberglass<br />

Columns are available to provide<br />

elevated dry fl oor. Strongwell’s<br />

pultruded fi berglass<br />

Curb Angle provides a strong,<br />

fi rm base for bearing bars. Standard<br />

Curb Angle is produced<br />

using a gray, fi re retardant vinyl<br />

ester resin system and is available<br />

in three sizes. Floors can<br />

be designed to support up to<br />

2,000 pounds per square foot.<br />

Grating Clips<br />

Prevent panel drift - bold, nut<br />

and washer included. Use 2 or<br />

3 for each side of each full size<br />

panel; 4 for each Stair Thread.<br />

18-8 stainless steel. The following<br />

Types are available:<br />

Type M Clips<br />

Restrains movement in all<br />

directions. Can use self-drilling<br />

screws when attaching to metal<br />

supports.<br />

Type G-G Clips<br />

Install from top of grating.<br />

No hole to drill. Galvanized<br />

available.<br />

Type J Clips<br />

For moderate loads.<br />

Type C<br />

For joining two unsupported<br />

ends.<br />

4-25<br />

4


4<br />

4-26<br />

FIBERGLASS STRUCTURAL SHAPES AND PLATE<br />

Applications<br />

• Wastewater Treatment Plants<br />

• Chemical Plants<br />

• Pulp and Paper Plants<br />

• Greenhouses<br />

• Circuit Board Plating<br />

• Trade Show Booths<br />

• Electrical Switch Gear<br />

• Flue Gas Desulferization and<br />

Cooling Tower Components<br />

• Offshore Platforms<br />

• Structural and miscellaneous<br />

components near salt water<br />

• Electrical Equipment Housing<br />

• Cable Tray Components<br />

EXTREN® is a proprietary combination of fi berglass reinforcements and<br />

thermosetting polyester or vinyl ester resin systems. It is produced in more<br />

than 100 standard shapes and all shapes have a surface veil to protect<br />

against glass fi bers penetrating the resin surface in service and to increase<br />

corrosion and UV resistance. EXTREN® is offered in three series designed<br />

for different environments and applications.<br />

Series 500<br />

An all-purpose series utilizing an isophthalic polyester resin system with a<br />

UV inhibitor. Colour: Olive Green<br />

Series 525<br />

An all-purpose series utilizing a fi re retardant isophthalic polyester resin<br />

system with a UV inhibitor. Colour: Slate Gray (plus certain handrail and<br />

fi xed ladder components in yellow)<br />

Series 625<br />

A premium series both fi re retardant and highly corrosion resistant utilizing<br />

a vinyl ester resin system with a UV inhibitor. Colour: Beige<br />

FABRICATING WITH EXTREN®<br />

JOINING - EXTREN® can be fastened mechanically with screws, bolts<br />

or rivets. FIBREBOLT® fi berglass studs and hex nuts (available from<br />

FABCO) can also be used with EXTREN®. EXTREN® can be joined by<br />

adhesives. The strongest connections can be made by using a combination<br />

of mechanical fasteners with adhesives. Suggested fabrication techniques<br />

for EXTREN® are covered in MFG’s EXTREN® Fabrication and Repair<br />

Manual.<br />

MATERIAL PREPARATION<br />

EXTREN® shapes and sheet can be sawed, drilled, routed and turned on a<br />

lathe or other machine tool. Punching should be limited to thicknesses of<br />

3/16” and under. Carbide or diamond-tipped saw blades and tool bits are<br />

recommended for faster speeds and longer tool life. Cut edges should always<br />

be sealed. EXTREN® cannot be bent, rolled or pressed, as can steel.<br />

Features<br />

• Corrosion Resistant<br />

• Low Conductivity - Thermally and Electrically<br />

• Non-Magnetic - Electromagnetic<br />

• Lightweight<br />

• High Strength<br />

• Dimensional Stability<br />

• Low Maintenance


FIBERGLASS STRUCTURAL SHAPES AND PLATE<br />

Series Units/<br />

Value<br />

1. This value is determined from full section simple beam bending of EXTREN ® structural shapes.<br />

2. The shear stress test results will change radically if the notched orientation is altered. The value in this<br />

chart represents the test confi guration where the notches are machined parallel to the reinforcing mat. For<br />

notches machined perpendicular to the reinforcing mat, this value would be two to three times larger.<br />

3. The Shear Modulus value has been determined from tests with full sections of EXTREN ® structural<br />

shapes. (See Strongwell’s Strongwell Design Manual for further information.)<br />

4. Value would be 50 if the surfacing veil were not there.<br />

5. Plate compressive stress/modulus measured edgewise and fl exural stress/modulus measured fl atwise.<br />

Values apply to Series 525 and 625.<br />

6. Measured as a percentage maximum by weight.<br />

7. Span to depth ratio of 3:1; EXTREN ® angles will have a minimum value of 4000 psi and the I/W shapes<br />

are tested in the web.<br />

8. Typical values because these are shape and composite dependent tests.<br />

500/525<br />

Shapes<br />

SERIES<br />

625<br />

Shapes 1/8"<br />

SERIES 500/525 PLATE SERIES 625 PLATE<br />

3/16" -<br />

1/4" 3/8" - 1" 1/8"<br />

3/16" -<br />

1/4" 3/8" - 1"<br />

Properties ASTM Test Method<br />

MECHANICAL<br />

Tensile Stress, LW D638 psi 30,000 30,000 20,000 20,000 20,000 20,000 20,000 20,000<br />

Tensile Stress, CW D638 psi 7,000 7,000 7,500 10,000 10,000 7,500 10,000 10,000<br />

Tensile Modulus, LW D638 106 psi 2.5 2.6 1.8 1.8 1.8 1.8 1.8 1.8<br />

Tensile Modulus, CW D638 106 psi 0.8 0.8 0.7 0.9 1.4 1 1 1.4<br />

Compressive Stress, LW D695 psi 30,000 30,000 24,000 24,000 24,000 24,000 24,000 24,000<br />

Compressive Stress, CW D695 psi 15,000 16,000 15,500 16,500 20,000 16,500 17,500 17,500<br />

Compressive Modulus, LW D695 106 psi 2.5 2.6 1.8 1.8 1.8 1.8 1.8 1.8<br />

Compressive Modulus CW D695 106 psi 0.8 0.8 0.7 0.9 1.4 1 1 1.4<br />

Flexural Stress, LW D790 psi 30,000 30,000 35,000 35,000 30,000 35,000 35,000 30,000<br />

Flexural Stress, CW D790 psi 10,000 10,000 13,000 15,000 18,000 13,000 15,000 18,000<br />

Flexural Modulus, LW D790 106 psi 1.6 1.6 1.8 2 2 1.8 2 2<br />

Flexural Modulus, CW D790 106 psi 0.8 0.8 0.9 1.1 1.4 1 1.1 1.4<br />

Modulus of Elasticity full section 106 psi 2.6 2.8<br />

Modulus of Elasticity: W & I shapes > 4" full section 106 psi 2.5 2.5<br />

Parallel Compressive Shear Stress, LW D3846 psi 3,000 3,000<br />

Shear Modulus, LW — 106 psi 0.425 0.425<br />

Short Beam Shear, LW D2344 psi 4,500 4,500<br />

Bearing Stress, LW D953 psi 30,000 30,000 32,000 32,000 32,000 32,000 32,000 32,000<br />

Poisson's Ratio, LW D3039 in/in 0.33 0.33 0.31 0.31 0.31 0.32 0.32 0.32<br />

Notched Izod Impact, LW D256 ft-lbs/in 25 25 15 10 10 15 10 10<br />

Notched Izod Impact, CW<br />

PHYSICAL<br />

D256 ft-lbs/in 4 4 5 5 5 5 5 5<br />

Barcol Hardness D2583 — 45 45 40 40 40 40 40 40<br />

24 hr Water Absorption D570 % Max 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6<br />

Density D792 lbs/in3 .062-.070 .062-.070 .060-.068 .060-.068 .060-.068 .060-.068 .060-.068 .060-.068<br />

Coeffi cient of Thermal Expansion, LW D696 10-6 in/in/ oF 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4<br />

Thermal Conductivity C177 BTU-in/ft2 ELECTRICAL<br />

Hr/oF 4 4<br />

Arc Resistance, LW D495 seconds 120 120<br />

Dielectric Strength, LW D149 KV/in 35 35 35 35 35 35 35 35<br />

Dielectric Strength, PF<br />

FLAMMABILITY<br />

D149 volts/mil 200 200 200 N.T N.T 250 N.T N.T<br />

Flammability Classifi cation (1/16") UL 94 VO<br />

Tunnel Test E-84 25 Max<br />

NBS Smoke Chamber E-662 650-700<br />

(Typical)<br />

Flammability D635 Self Extinguishing<br />

UL Thermal Index Generic 130oC British Fire Test BS 476-7 Class 1<br />

ASTM SPECIFICATIONS<br />

• ASTM D3917 “Standard Specifi cation for Dimensional Tolerance of Thermosetting Glass-Reinforced Plastic<br />

Pultruded Shapes”.<br />

• ASTM D3918 “Standard Defi nition of Terms Relating to Reinforced Plastic Pultruded Products”.<br />

• ASTM D3647 “Standard Practice for Classifying Reinforced Plastic Pultruded Shapes According to<br />

Composition”.<br />

• ASTM D4385 “Standard Practice for Classifying Visual Defects in Thermosetting Reinforced Plastic<br />

Pultruded Products”.<br />

LW — Lengthwise PF — Perpendicular to laminate face<br />

CW — Crosswise N.T. — Not Tested<br />

4-27<br />

4


4<br />

4-28<br />

FIBERGLASS STRUCTURAL SHAPES AND PLATE<br />

Equal Leg Angles I-Beams Round Tube Square Tube Channel Foam Core Planks<br />

1 x 1/8 3 x 1-1/2 x 1/4 1 x 1/8 1 x 1/8 3-1/2 x 2 x 7/32 4 x 2<br />

1-1/4 x 3/16 4 x 2 x 1/4 1-1/4 x 1/8 1-1/2 x 1/8 16 x 1/4 x 3 x 1/2 5 x 2<br />

1-1/2 x 3/16 8 x 4 x 3/8 1-1/2 x 1/8 2 x 1/8 Channel (Ladder Rail)<br />

(Nonstocked items; standard<br />

color orange)<br />

6 x 2<br />

1-1/2 x 1/8 2 x 1 x 1/8 1-1/2 x 1/4 2 x 1/4 1.70 x .100 x 1.100 x .100 8 x 2<br />

1-1/2 x 1/4 6 x 3 x 1/4 (Stock S-525) 2 x 1/8 2 x 1/4 (Yellow; Series 525) 1.875 x .125 x 1.125 x .188 Framing Angle<br />

2 x 3/16 6 x 3 x 3/8 2 x 1/4 3 x 1/4 3.150 x .120 x 1.175 x .120 2 x 2 x 1/4<br />

2 x 1/4 6 x 4 x 1/4 2-1/2 x 1/4 4 x 1/4 3.29 x .128 x 1.1<strong>80</strong> x .190 Kick Plate<br />

3 x 1/4 8 x 4 x 1/2 3 x 1/4 1-1/4 x 1/8 3.31 x .135 x 1.187 x .210 4 x 1/2 x 3/16 (Yellow; S-525)<br />

3 x 3/8 10 x 5 x 3/8 1-1/4 x 3/16 1-1/2 x 1/4 4.0 x .125 x 1.750 x .187 Square Tube<br />

4 x 1/4 10 x 5 x 1/2 1-3/4 x 1/8 1-3/4 x 1/8 Corner Post w/Round Hole<br />

4 x 3/8 12 x 6 x 1/2 (Stock S-525,<br />

S-625)<br />

1-3/4 x 1/4 1-3/4 x 1/4 3-1/4 x 1/4 1" sq. with 3/4" round hole<br />

4 x 1/2 18 x 3/8 x 4-1/2 x 1/2 2-3/4 x 1/4 2-1/2 x 1/4(Stock<br />

Yellow;S-525)<br />

Curb Angle Stair Riser<br />

6 x 1/2 24 x 3/8 x 7-1/2 x 3/4 3 x 1/8 3 x 1/8 1 x 1-1/2 8 x 1-1/2 x 1/8<br />

1-1/4 x 1/8 Wide Flange Beams 3-1/2 x .140 3 x 3/8 1-1/2 x 1-1/2 Slide Guide<br />

2 x 1/8 3 x 1/4 3-1/2 x 1/2 3-1/2 x 1/4 (Stock S-525) 2 x 1-1/2 2-1/2 x 2-1/4 x 1/4<br />

5 x 1/2 4 x 1/4 4 x 1/8 4 x 3/8 (stocked at Chatfi eld Division) (White; S-500)<br />

6 x 1/4 (Stock S-525) 6 x 1/4 4 x 1/4 6 x 3/8 F-Section Square Tube<br />

6 x 3/8 6 x 3/8 5 x 1/8 Square Bar - Thermal Cure<br />

Clear**<br />

5-1/2 x 1 x 1/4 2 x .156 (Yellow; S-525)<br />

Channels 8 x 3/8 5 x 1/4 1/2 6 x 1-1/2 x 1/4 Strut<br />

2 x 9/16 x 1/8 10 x 3/8 (32' lg.) 6 x 1/8 5/8 Flat Strips 1-5/8 x 1-5/8 x 5/32<br />

3 x 7/8 x 1/4 2 x 1/8 6 x 1/4 3/4 1 x 1/4 (Gray; S-525)<br />

4 x 1-3/8 x 3/16 8 x 1/2 8 x 3/16 1 2 x 3/16 (Stock Yellow; S-525) Top Rail<br />

4 x 1-1/8 x 1/4 10 x 1/2 10 x 3/16 1 1/4 2 x 1/4 2 x 1/4 modifi ed rd. tube<br />

5 x 1-3/8 x 1/4 12 x 1/2 Rectangular Tube 1 1/2 3 x 3/16 Unequal Leg Angles<br />

6 x 1-5/8 x 1/4 Plate* 4 x 1/8 x 2 x 1/4 Rod - Thermal Cure Clear** 3 x 1/4 (Stock S-525) 1-3/4 x 1-1/4 x 1/4<br />

6 x 1-11/16 x 3/8 (Stock<br />

S-525)<br />

1/8 2-1/2 x 1-5/8 x 1/8 1/4 3 x 3/8 Z-Section<br />

8 x 2-3/16 x 1/4 (Stock S-525) 3/16 3-1/4 x 2-1/2 x .160 5/16 3 x 1/2 (Stock S-525) 1-1/4 x 2-1/2 x 1/8<br />

8 x 2-3/16 x 3/8 1/4 6-1/2 x 1/4 x 2 x 1/2 3/8 4 x 1/2 (Stock S-525) 6 x 1/4<br />

10 x 2-3/4 x 1/2 (24' lg.) 3/8 7 x 4 x 1/4 1/2 Flight Channel<br />

1-1/2 x 1 x 3/16 1/2 9 x 6 x 5/16 5/8 5-1/2 x 1/8 x 2-1/2 x 3/16<br />

1-1/2 x 1-1/2 x 1/4 (Stock<br />

S-625)<br />

3/4 9 x 6 x 7/16 3/4 7-1/8 x 1/8 x 2-1/2 x 3/16<br />

2 x 7/8 x 1/4 5/8 13/16 Fluted Tube<br />

2-5/8 x 1/8 x 1-1/4 x 3/16 1 7/8 1 1/4<br />

3 x 1 x 3/16 1<br />

3-1/2 x 1-1/2 x 3/16 (Stock<br />

S-525)<br />

1 1/8<br />

4 x 1-1/16 x 1/8 1 1/4<br />

5-1/2 x 1-1/2 x 3/16 (Stock<br />

S-525)<br />

1 1/2<br />

14 x 3-1/2 x 3/4 2<br />

18 x 2-3/16 x 3/16<br />

24 x 3 x .260<br />

*USDA approved plate available (non-stocked) in all sizes except 1/4” and 3/8”. EXTREN® plate is stocked in 4’ x 8’ sheets.<br />

**Thermal cure bars and rods were not designed to be machined.<br />

***Not necessarily EXTREN® specifi cations.<br />

NOTES: Unless otherwise noted, all dimensions are in inches and stocked lengths are 20’ long.<br />

All EXTREN® Series 500 products can be produced to meet NSF potable water standards in minimum mill run quantities. Only products bearing the NSF logo are certifi ed.


SAFPLATE® FIBERGLASS GRITTED PLATE<br />

SAFPLATE® fi berglass gritted plate, is a tough, corrosion resistant fl oor plate.<br />

SAFPLATE®’s unique combination of pultruded fi berglass plate with an anti-skid grit surface<br />

creates a textured solid sheet fl ooring that is ideal for both wet and dry environments.<br />

Used in a variety of applications, such as trench covers to contain vapors and fumes or<br />

pedestrian bridge walkways for sure footing, SAFPLATE® provides a long-lasting, maintenance-free<br />

alternative to steel plate for severe, corrosive environments. SAFPLATE® is<br />

available as solid plate or bonded to DURADEK® or DURAGRID® grating. The standard<br />

surface is fi ne grit. A medium grit or a coarse grit is also available. SAFPLATE® with<br />

fi ne grit is stocked in 4’ x 8’ panels in standard EXTREN® plate thicknesses of 1/8” and<br />

1/4”. Optional plate thicknesses include 3/16”, 3/8”, 1/2”, 5/8”, 3/4” and 1” sizes. Standard<br />

SAFPLATE® is Series 525, which is a fi berglass reinforced polyester with fi re retardant in<br />

a gray colour. Other resin systems and custom colours are available upon request.<br />

SAFRAIL INDUSTRIAL FIBERGLASS HANDRAILS<br />

SAFRAIL industrial fi berglass handrails are commercial railing systems for<br />

stair rails, platform/walkway handrails and guardrails. SAFRAIL systems<br />

are fabricated from pultruded fi berglass components produced by Strongwell<br />

and molded thermoplastic connectors. The railing systems are particularly<br />

well-suited to corrosive environments like those found in industrial, chemical<br />

and wastewater treatment plants as well as commercial structures with urban<br />

and salt air corrosion. SAFRAIL fi berglass handrail systems are corrosion<br />

resistant, easy to fi eld fabricate, structurally strong, low in thermal conductivity,<br />

impact resistant, have low electrical conductivity and are lightweight.<br />

SAFRAIL systems are the result of more than 40 years of experience in<br />

the manufacture, design and fabrication of fi berglass handrail systems. The<br />

systems offer the following advantages:<br />

• Ease of Assembly — SAFRAIL systems are produced in lightweight standard sections that include both post and rail. Systems can<br />

be prefabricated in large sections and shipped to the site or they can also be fabricated and installed on site with simple carpenter tools.<br />

• Internal Connection System — All connections fi t fl ush, resulting in a pleasing, streamlined appearance. The internal connections<br />

allow the construction of continuous handrail systems around circular tanks without special fi ttings.<br />

• Safety Features — SAFRAIL systems come in a “safety yellow colour”, feature low electrical conductivity for worker safety and<br />

exhibit high strength. Systems meet US federal OSHA standards with a 2:1 factor of safety with a 6-foot (1830mm) maximum post<br />

spacing. SAFRAIL systems also comply with international standard AFNOR NF E 85-101.<br />

• Low Maintenance — Corrosion resistant fi berglass with molded-in colour will outlast aluminum or steel systems with virtually no<br />

maintenance.<br />

• Cost Effective — Fiberglass components and easy-to-assemble design provide savings on labor and maintenance, resulting in longterm<br />

savings and elimination of the cost and inconvenience of “downtime for repairs” in plant operations.<br />

SAFRAIL industrial systems can be used in guardrail applications where railing is needed to protect the open side of an elevated<br />

walkway. SAFRAIL systems meet OSHA requirements for a height of 42” (1067mm) from the top of walkway to the top of the<br />

guardrail. The OSHA loading requirement for both guardrail and handrail is a 200 pound (890 N) concentrated load at any point or<br />

direction on the top rail. Other building codes may require different loading conditions. Moulded-in color plus an optional tough polyurethane<br />

coating will outlast aluminum or steel systems and requires virtually no maintenance.<br />

4-29<br />

4


4<br />

4-30<br />

SAFRAIL FIBERGLASS LADDERS<br />

SAFRAIL fi berglass ladders and ladder cages mounted on the sides of tanks and<br />

buildings are a common sight in a wide range of industries. Even in complete immersion<br />

applications, fi berglass has outlasted aluminum and steel and required little or no maintenance.<br />

SAFRAIL ladders are fabricated in a standard 18” (46mm) rung width confi guration<br />

with 12” (30mm) rung spacings. Various ladder lengths can be produced as practical.<br />

Standard SAFRAIL ladder and ladder cage systems are designed and fabricated to<br />

meet the requirements of OSHA 1910.27. Custom colors and custom designed ladders and<br />

access cages can be fabricated upon request. Ladders can be shipped pre-assembled for<br />

installation in the fi eld. SAFRAIL ladders and ladder cage systems are produced using<br />

a premium grade polyester resin system with fl ame retardant and ultraviolet (UV) inhibitor<br />

additives. A vinyl ester resin system is available upon request for additional corrosion<br />

resistance. Standard side rails and cages are pigmented OSHA safety yellow. The rungs are<br />

a pultruded fi berglass polyester tube with a fl uted, non-skid surface.<br />

COMPOSOLITE® FIBERGLASS BUILDING SYSTEM<br />

COMPOSOLITE® is an advanced composite building panel system suitable for major<br />

load bearing structural applications. Features of COMPOSOLITE® include Corrosion<br />

Resistant, Lightweight, Low Electrical & Thermal Conductivity, Easy To Maintain, Cost<br />

Effective, and Easy To Install Interlocking Joints. The modular construction system<br />

consists of six interlocking components. The main component is a 3” thick x 24” wide<br />

open-ribbed building panel. 3-way and 45° connectors allow the system components to<br />

turn corners and facilitate the joining of walls or sides. Toggles lock panels and connectors<br />

together securely. For added fl exibility, the system also includes a hanger and an end<br />

cap. For permanent structures, joints between panels and connectors are bonded during<br />

assembly. This uniquely designed system of interlocking components makes it possible to<br />

design fi berglass structures for a broad range of construction applications with an almost<br />

unlimited number of confi gurations.COMPOSOLITE® is available in standard polyester<br />

(green), polyester fi re retardant (gray) or vinyl ester fi re retardant (beige) resin systems.<br />

The standard fi re retardant resins meet the requirements of Class 1 rating of 25 or less per<br />

ASTM E-84 and the self-extinguishing requirements of ASTM D-635. The resin contains<br />

a UV inhibitor and the composite includes a surface veil on all exposed surfaces for enhanced<br />

corrosion and UV protection. Other resins and colors are available upon request.<br />

DURASHIELD® FOAM CORE BUILDING PANELS<br />

DURASHIELD® is a tongue-and-groove fi berglass pultruded panel comprised of a pultruded<br />

skin over a foam core. Features include integral insulation, lightweight<br />

corrosion resistance , low electrical & thermal conductivity, strong, fl ame retardance<br />

and transparency to electromagnetic emissions. The pultruded fi berglass skin is available<br />

in either an isophthalic polyester or vinyl ester resin. Both resin systems are fl ame<br />

retardant (UL94 VO). Vinyl ester is utilized in more corrosive applications. A synthetic<br />

surfacing veil is incorporated into the skin to improve weathering, corrosion resistance and<br />

resistance to degradation from ultraviolet rays. Resistance to weathering can be further<br />

enhanced by the application of a polyurethane paint. The core material is rigid closed-cell<br />

urethane foam. The foam core provides an insulation “R” factor of 7 for the 1” panel and<br />

21 for the 3” panel. DURASHIELD® panels are available in 1” x 12” and 3” x 24” sizes.<br />

The panels can be produced in any length that is practical. Typical lengths would be in the<br />

12’ to 32’ range.


Common applications include welding,<br />

preheating, forming, and shrinking of thermoplastic<br />

materials.<br />

Common applications include<br />

preheating, forming, and shrinking of<br />

thermoplastic materials.<br />

ZINZER UNITHERM WELDING GUN<br />

Zinzer UNITHERM K5.8 RS / K5.16 RS welding torch has Hot air device has electronic<br />

temperature control for the professional user. Technical features include an insulated<br />

outer sleeve, infi nitely variable electronic heat regulation (the adjusted temperature<br />

remains constant, independent of the cross-section of the used tip), electronic monitoring<br />

of the heating element, and air volume regulation.<br />

Type K5.8RS K5.16RS<br />

Temperature infi nitely variable up to 600°C infi nitely variable up to 600°C<br />

Output <strong>80</strong>0 W 1 600 W<br />

Air volume* approx. 200 l/min approx. 200 l/min<br />

Supply voltage 230 VAC / 120 VAC 230 VAC / 120 VAC<br />

Order No. 230VAC 281 0005-201 281 0005-202<br />

Order No. 120VAC 281 0005-203 281 0005-204<br />

ZINZER JUMBOTHERM WELDING GUN<br />

The professional in preheating JUMBOTHERM K25.30 / K25.16 welding gun with electronic<br />

temperature control for the professional use. Technical features insulated outer<br />

sleeve, infi nitely variable electronic heat regulation (the adjusted temperature remains<br />

constant, independent of the cross-section of the used tip), and electronic monitoring of<br />

the heating element.<br />

Type K25.30 K25.16<br />

Temperature infi nitely variable up to 600°C infi nitely variable up to 600°C<br />

Output 3 000 W 1 600 W<br />

Air volume* approx 300 l/min with a pres- approx 300 l/min with a pressure<br />

of 3000Pa<br />

sure of 3000Pa<br />

Supply voltage 230 VAC 120 VAC<br />

Order No. 281 0025-036 281 0025-037<br />

4-31<br />

4


4<br />

4-32<br />

ZINZER WELDING ACCESSORIES<br />

Picture Description<br />

"Standard welding nozzle curved, screw-on type air outlet Ø5mm, conical. Suitable for slip-on:<br />

•Rapid nozzle283 0198-041 for welding cord Ø 3 and 4mm<br />

•Rapid nozzle283 0198-042 for welding cord Ø 5mm<br />

•Super-Rapid nozzle283 0198-039 for welding cord Ø 3 and 4mm<br />

•Super-Rapid nozzle283 0198-040 for welding cord Ø 5mm<br />

Part #<br />

•Welding nozzle with integrated guiding roller 283 0198-032 for welding cord Ø 5mm" 283 0197-001<br />

"Welding nozzle curved, slip-on type air outlet Ø5mm, conical Suitable for slip-on:<br />

•Rapid nozzle283 0198-041 for welding cord Ø 3 and 4mm<br />

•Rapid nozzle283 0198-042 for welding cord Ø 5mm<br />

•Super-Rapid nozzle283 0198-039 for welding cord Ø 3 and 4mm<br />

•Super-Rapid nozzle283 0198-040 for welding cord Ø 5mm<br />

•Welding nozzle with integrated guiding roller 283 0198-032 for welding cord Ø 5mm<br />

283 0198-033<br />

Tack welding nozzle especially for pre-fi xing of thermoplastic material 283 0197-002<br />

Curved welding nozzle with knife for thermoplastic material. air outlet Ø4mm 283 0197-004<br />

Rapid nozzle, screw-on type for joint welding. With preheating of the welding rod made of plasticized<br />

PVC, Polyethylene, Polypropylene.Curved welding nozzle with knife for thermoplastic material. air outlet<br />

Ø5mm<br />

Rapid nozzle, screw-on type for joint welding. With preheating of the welding rod made of plasticized<br />

PVC, Polyethylene, Polypropylene. for plastic fi ller rod Ø3mm and Ø4mm<br />

Rapid nozzle, screw-on type for joint welding . With preheating of the welding rod made of plasticized<br />

PVC, Polyethylene, Polypropylene. for plastic fi ller rod Ø5mm / also for fusion welding cord<br />

283 0197-005<br />

283 0198-021<br />

283 0198-023


LARAMY 30-10 BASIC HIGH SPEED TORCH<br />

The basic Model 30-10 torch is a rugged, high-quality production tool. A lightweight,<br />

compact design makes the Model 30-10 easy on the operator and convenient for tight<br />

work areas. It is equipped with 12’ of vinyl hose, regulator, gauge, torch rest, Laramy<br />

combination tip and your choice of ‘Located Heat’ element. Specify 250, 350, 450, or<br />

550 watt element with order. The Model 30-10 is shipped in a plastic carrying case and<br />

includes a copy of Laramy’s exclusive 56-page manual “Making Even Better Plastic<br />

Welds”. Additional elements and accessories can be added at any time.<br />

LARAMY 30-102 FABRICATING TORCH<br />

The Model 30-102 is the welding outfi t for production and general shop use. The leading<br />

choice of fabricators, the Model 30-102 includes the basic torch, a new portable welding<br />

stand with combination regulator and fi lter, gauge, thermometer, Laramy combination<br />

tip and your choice of two ‘Located Heat’ elements. Specify 250, 350, 450 or 550 watt<br />

elements with order. The Model 30-102 is shipped in a plastic carrying case and includes<br />

a copy of Laramy’s exclusive 56-page manual “Making Even Better Plastic Welds”. Additional<br />

elements and accessories can be added at any time.<br />

LARAMY 30-200 TORCH AND COMPRESSOR<br />

The Model 30-200 is the industry’s fi rst complete, production welding outfi t with its<br />

own built-in air compressor. All you need is electrical power. The Model 30-200’s<br />

built-in compressor is constructed of the highest quality components throughout for top<br />

performance and trouble-free operation with ample air supply for speed welding. The<br />

high quality, continuous duty, oil-less rotary compressor provides 2 1/2 cfm at 3 psi and<br />

comes equipped with factory wired ON-OFF switches for compressor and torch, interlocked<br />

to prevent operation of welder without compressor. The Model 30-200 includes<br />

the basic torch, intake fi lter/muffl er, Laramy combination tip and your choice of two ‘Located<br />

Heat’ elements. Specify 250, 350, 450 or 550 watt elements with order. The Model<br />

30-200 is shipped in a rugged metal tool case with vibration pads and includes a copy<br />

of Laramy’s exclusive 56-page manual “Making Even Better Plastic Welds”. Additional<br />

elements and accessories can be added at any time.<br />

4-33<br />

4


4<br />

4-34<br />

LARAMY ECONOMY COMPRESSOR/TORCH<br />

The Model 30-400 welder is a good, inexpensive, lightweight portable outfi t suitable for light<br />

fi eld repair work and some light fabrication jobs. The Model 30-400 comes equipped with a<br />

good quality, diaphragm compressor which provides 1 3/4 cfm at 3 psi, the basic torch, Laramy<br />

combination tip and your choice of one ‘Located Heat’ element. Specify 250, 350, 450 or 550<br />

watt element with order. The Model 30-400 is shipped in a rugged metal tool case and includes<br />

a copy of Laramy’s exclusive 56-page manual “Making Even Better Plastic Welds”. Additional<br />

elements and accessories can be added any time.<br />

LARAMY VARI-FT/RS SELF CONTAINED TORCH<br />

The Model VARI-FT/RS provides its own air supply from the ambient atmosphere<br />

making it ideal for installation, repair and fi eld work on hard and soft PVC and similar<br />

thermoplastics including plexiglass, polycarbonate, polyisobutylene, polystyrene, etc.<br />

The temperature can be steplessly regulated with an electronic controller and the selfcontained<br />

supply of air comes from a built-in blower/motor. The Model VARI-FT/RS is<br />

equipped with an ON/OFF switch and comes with a universal round tip--ideal for work<br />

in tight corners and for short and tack welds. Laramy’s exclusive 56-page manual “Making<br />

Even Better Plastic Welds” is included and additional welding tips and accessories<br />

can be added at any time.


LARAMY UNIVERSAL HIGH-SPEED TIP<br />

A one-hand welding tip that is 6 to 8 times faster than conventional tips. Cuts off rod as<br />

desired. Exclusive Laramy design pre-heats work and rod simultaneously. These tips save a<br />

great deal of welding time and should be used for any extensive work on maintenance and<br />

fabrication projects. Laramy has Universal High Speed Tips available for both round and<br />

triangular rod in the following sizes:<br />

NHS-1 - 1/8” and 5/32” diameter welding rod<br />

NHS-2 - 3/16” diameter welding rod<br />

NHS-3 - 1/4” diameter welding rod<br />

NST-1 - 1/8” triangular rod<br />

NST-2 - 3/16” triangular rod<br />

NST-3 - 1/4” triangular rod<br />

The triangular rod tips are available in different profi les. Please contact us for details.<br />

LARAMY CUSTOM WELDING TIPS<br />

Laramy Custom Welding Tips are engineered stainless steel tips for all hot-air welding<br />

requirements. Choose from the most complete selection of tips in the plastics welding<br />

industry.<br />

NCT-1 Combination Welding & Tacking Tip -A dual purpose design that eliminates the<br />

need for separate tips on maintenance and light fabrication work. Cuts the rod at the end of<br />

the weld.<br />

NR-1 Universal Round Tip -A tip for tight-corner welding.<br />

NT-1 Universal Tacking Tip -A tip used exclusively for tacking your plastic together before<br />

welding.<br />

WEGENER SPARK TESTERS<br />

The AC spark testers are typically used for testing the quality of plastic welds. A<br />

variety of “test kits” are available to suit most applications. AC powered units are also<br />

available for use within production processes for the automatic testing of porosity in<br />

non-conductive coatings. A wide assortment of electrodes and accessories are available<br />

for just about every need. Please contact customer service for assistance in selecting the<br />

most appropriate tester for your application.<br />

WEG20 - High frequency spark tester to check welds, joints and surfaces for leaks and<br />

air holes in tanks and pipes made of plastics or rubber.<br />

WEG21 - The WEG 21 high frequency spark tester is designed for the detection of fl aws<br />

or “holidays” in joints or welds, heavy duty glass, rubber or anti-corrosive coatings of<br />

tanks, pipes, etc.<br />

4-35<br />

4


4<br />

4-36<br />

WEGENER AIRTHERM HOT AIR WELDING GUN<br />

Model Airtherm hot air welding gun with self-contained blower. Standard features<br />

include: electronically controlled temperature system which is adjustable from ambient<br />

to 1200°F in order to accommodate all types of thermoplastic materials, control board<br />

with built-in sensor to prevent heating element burn-outs, plug-in type heating element<br />

for easy replacement, motor brushes can be easily checked or changed without opening<br />

the gun.<br />

Includes a 110V/1300W heating element. Suitable for connection to a standard 110V AC<br />

electrical outlet. Unit is supplied with adaptor nozzle to accommodate WEGENER welding<br />

tips. Nozzles for overlap welding also available.<br />

WEGENER DURATHERM HOT AIR WELDING GUN<br />

Model Duratherm hot air welding gun with electronic output control incorporated in the<br />

handle to ensure continuous adjustment of the welding air temperature without alteration<br />

of air volume.<br />

Standard features include: control board with built-in sensor to prevent heating element<br />

burn-outs, temperature adjustable from ambient to 1200°F to accommodate all types<br />

of thermoplastic materials, insulating tube for protection of element, back plate can be<br />

rotated 360°.<br />

Includes 120V/1000W heating element. Suitable for connection to blower model DT 1 or<br />

DT 2.<br />

AUTOTHERM TEMPERATURE REGULATED WELDING GUN<br />

The Autotherm is an electronically controlled temperature regulated welding gun for the<br />

highest quality welding. At the very back of the handle is an adjustment of the welding<br />

temperature by press buttons and digital display of the actual and set temperature.<br />

Electrical and thermal infl uences such as power surges, air volume changes and intake air<br />

temperature variations are automatically compensated for. The electronics quickly adjust<br />

the set welding temperature to offset any such changes. Features automatic shut-off in<br />

case of air loss.<br />

The heating element life is vastly extended since thermal overload is no longer possible.<br />

The dual wall of the barrel keeps the outside surface cool to a touch. Back plate can be<br />

rotated 360º. Supplied with a 110V, <strong>80</strong>0W heating element, the Autotherm is suitable for<br />

use with clean air blowers model DT 1 or DT 2.


• Power Supply: 120V AC<br />

• Power Consumption: 16<strong>80</strong>W MAX<br />

• Maximum Output: 0.7 Kg/hr (1.5 lbs/hr)<br />

• Weight: 3 Kg (approx 6.5 lbs) ‘<br />

• Length: 19”<br />

• Rod Size: 4mm (5/32”)<br />

• Power Supply: 230V Single-Phase<br />

• Power Consumption: 3960W max.<br />

• Maximum Output: PE -(5.7 lbs/hr), PP<br />

-2.2 Kg/hr (4.8lbs/hr)<br />

• Weight: 5.9 Kg (approx. 13 lbs)<br />

• Rod Size: PP/PE 3, 4 or 5mm (1/8”,<br />

5/32”or 3/16”)<br />

• Power Supply: 230V Single-Phase<br />

• Power Consumption: 5360W MAX<br />

• Maximum Output: PE 4.31 Kg/hr (9.5<br />

lbs/hr), PP 4.08 Kg.hr (9.0 lbs/hr)<br />

• Weight: 8.9 Kg (approx 20 lbs) excl.<br />

cable/hose<br />

• Rod Size: up to 5mm (3/16”)<br />

• Main Supply: 230V Single-Phase<br />

• Power Consumption: 5760W MAX<br />

• Maximum Output: PE 6.2 Kg/hr (13 lbs/<br />

hr), PP 5.6 Kg/hr (8.8 lbs/hr)<br />

• Weight: 9.2 Kg (approx 22 lbs) – excl.<br />

cable/hose<br />

• Rod Size: PE/PP 4 or 5mm (5/32” or<br />

3/16”<br />

WEGENER EXWELD MINI-F EXTRUSION WELDER<br />

• Suitable for welding PE and PP up to 3/8” thick (Mini SHF/SHF-C required for UHMW or PVDF)<br />

• Barrel temperature controlled by state-of-the-art temperature regulator<br />

• Electronically controlled drive motor with variable welding speed<br />

• Self-contained preheater eliminates need for external air supply<br />

• Solid, durable construction<br />

• Easy to operate<br />

• Exchangeable PTFE welding shoes can be easily machined to determine weld size and confi guration<br />

• Optional heavy-duty shipping case available<br />

WEGENER EXWELD ALPHA2 EC EXTRUSION WELDER<br />

• Suitable for welding PE, PP, PVDF and other thermoplastic materials<br />

• Dual channel temperature controller for extrudate and preheat, cold start protection<br />

• Unmatched relation between welding capacity, weight and price<br />

• Electronically-controlled drive motor with variable welding speed<br />

• Patented, trouble-free rod intake system<br />

• Adjustable preheat extension, solid, durable construction, easy operation<br />

• Exchangeable PTFE welding shoes can be easily machined to determine weld size and confi guration<br />

• Optional heavy-duty shipping/transport case with rollers<br />

• Special model, ALPHA-P with corrosion-resistant components for PVC/CPVC<br />

WEGENER EXWELD BETA2 EC EXTRUSION WELDER<br />

• Suitable for welding PE, PP, PVDF and other thermoplastic materials. PVC optional.<br />

• Temperature controller for extrudate with cold start protection and monitoring of set-point/actual<br />

temperatures<br />

• Quick material changeover, lockable drive motor, and multi-position handle<br />

• Sophisticated extrusion screw and aluminum melting chamber with cartridge/band heating system<br />

allows for smooth and optimum processing of extrudate<br />

• Trouble-free rod intake system Distance from end of preheat nozzle and material is fully adjustable<br />

• Streamline design with solid, durable construction Exchangeable PTFE welding shoes are easily<br />

machineable to determine weld size and confi guration<br />

WEGENER EXWELD GAMMA2 EC EXTRUSION WELDER<br />

• Suitable for welding PE, PP, PVDF and other thermoplastic materials. PVC optional<br />

• Temperature controller for extrudate with cold start protection and monitoring of set-point/actual<br />

temperatures<br />

• Quick material changeover, lockable drive motor, and multi-position handle<br />

• Sophisticated extrusion screw and aluminum melting chamber with cartridge/band heating system<br />

allows for smooth and optimum processing of extrudate<br />

• Patented, trouble-free rod intake system<br />

• Distance between end of preheat nozzle and base material is fully adjustable<br />

• Exchangeable PTFE welding shoes are easily machineable to determine weld size and confi guration<br />

4-37<br />

4


4<br />

4-38<br />

FIBERGLASS THREADED ROD AND NUTS<br />

Fiberglas threaded rod and and nuts are ideal for applications requiring mechanical fasteners<br />

that must be strong, non-corrosive and/or non–conductive. They are widely used as a<br />

replacement for steel or other metal fasteners in chemical process equipment, air pollution<br />

and water pollution control equipment, marine applications and in applications requiring<br />

all non–metallic materials. The threaded rod is stocked in 4 foot lengths but is available in<br />

other lengths by request.<br />

APPLICATIONS<br />

• Scrubber units for chlorine plants<br />

• Marine applications<br />

• replacement for 316 stainless steel fasteners<br />

• Applications requiring non-conductivity<br />

• Wastewater treatment facilities<br />

• Packaging<br />

• Chemical manufacturing facilities<br />

Description 3/8"-16 1/2"-13 5/8"-11 3/4"-10 1"-8<br />

Threaded Rod Part # UNC-16 UNC-13 UNC-11 UNC-10 UNC-8<br />

Square Nut Part # UNC-16N UNC-13N UNC-11N UNC-10N UNC-8N<br />

Threaded Rod Length 4’ 4’ 4’ 4’ 4’<br />

Notes:<br />

Technical information available upon request.<br />

Features<br />

• Corrosion resistant<br />

• Easy to fabricate<br />

• Structurally strong<br />

• Low maintenance<br />

• Non–conductive<br />

• Can use standard six point socket wrench<br />

• Color blends with most structural materials


Machined Hex Head Bolts Machined Hex Head Bolts<br />

Dia. And<br />

Length (IN)<br />

PVC Part # Dia. And<br />

Length (IN)<br />

PVC Part #<br />

1/4-20 x 1/2 211100 1/2-13 x 1 211119<br />

1/4-20 x 3/4 211101 1/2-13 x 1-1/2 211120<br />

1/4-20 x 1 211102 1/2-13 x 2 211121<br />

1/4-20 x 1-1/4 2111021 1/2-13 x 2-1/2 211122<br />

1/4-20 x 1-1/2 211103 1/2-13 x 3 211123<br />

1/4-20 x 2 211104 1/2-13 x 3-1/2 211124<br />

1/4-20 x 2-1/2 2111041 1/2-13 x 4 2111241<br />

1/4-20 x 3 211105 5/8-11 x 1-1/2 211126B<br />

5/16-18 x 1/2 211108 5/8-11 x 2 211127<br />

5/16-18 x 3/4 211109 5/8-11 x 2-1/2 211128<br />

5/16-18 x 1 211110 5/8-11 x 3 211129<br />

5/16-18 x 1-1/4 2111101 5/8-11 x 3-1/2 2111291<br />

5/16-18 x 1-1/2 2111102 5/8-11 x 4 211130<br />

5/16-18 x 2 211111 3/4-10 x 1-1/2 211132A<br />

5/16-18 x 2-1/2 2111111 3/4-10 x 2 211133<br />

5/16-18 x 3 211112 3/4-10 x 2-1/2 2111331<br />

3/8-16 x 1/2 2111121 3/4-10 x 3 211134<br />

3/8-16 x 3/4 2111122 3/4-10 x 3-1/2 2111341<br />

3/8-16 x 1 2111123 3/4-10 x 4 211135<br />

3/8-16 x 1-1/4 2111124 3/4-10 x 4-1/2 2111351<br />

3/8-16 x 1-1/2 211113 3/4-10 x 5 2111352<br />

3/8-16 x 2 211114<br />

3/8-16 x 2-1/2 211114A<br />

3/8-16 x 3 211115<br />

PLASTIC BOLTS, NUTS AND WASHERS<br />

Thermoplastic fasteners can be used in a variety of applications that require<br />

resistance to chemicals and corrosive environments. When used to join dissimilar<br />

metal parts, they help eliminate cathodic corrosion problems. Caution<br />

should be exercised during assembly<br />

since thermoplastic bolts can break by over-tightening. These fasteners are<br />

stocked in PVC and CPVC but are also available in polypropylene, Tefl on,<br />

nylon, Kynar, Lexan, Kel-f and Polyethylene.<br />

PVC Threaded Rod<br />

SIZE PVC Part # CPVC Part # PP Part # Nylon Part #<br />

1/4-20 3001020 3002020 3003020 3004020<br />

5/16-18 3001018 3002018 3003018 3004018<br />

3/8-16 3001016 3002016 3003016 3004016<br />

1/2-13 3001013 3002013 3003013 3004013<br />

5/8-11 3001011 3002011 3003011 3004011<br />

3/4-10 3001010 3002010 3003010 3004010<br />

PVC Machine Hex Nuts and washers<br />

Size (IN) Nut Part # Washer Part #<br />

1/4 -20 211401 211301<br />

5/16 -18 211402 211302<br />

3/8 -16 211403 211303<br />

1/2 -13 211404 211304<br />

5/8 -11 211405 211305<br />

3/4 -10 211406 211306<br />

Notes:<br />

• Technical information available upon request.<br />

• Bolts, Nuts and Washers also available in sizes 7/8” and 1” in lengths from 1/2” to 6”.<br />

• PVC and CPVC Rod available in 5 foot lengths, PP and Nylon available in 4 foot lengths. Threaded rods also available in sizes 7/8” and 1”.<br />

4-39<br />

4


AQUAMETRIX SHARK 120/240 CONTROLLER<br />

The Aquametrix Shark 120 and Shark 240 are ideal for pH, ORP, Conductivity/Resistivity<br />

and Flow. It comes complete with a 1/4 DIN, NEMA 4X, Polycarbonate Enclosure.<br />

It has a user-friendly design with an interior LCD menu making it quick and<br />

easy to calibrate. It is able to reduce chemical consumption with cycle timed relays. It<br />

has two control relays, two 4-20mA outputs with range expandability and High/Low<br />

alarm relay. The SHARK is designed to be the most fl exible, easy to use, and easy to<br />

see multi-parameter analyzer/controller on the market. You can select the parameter<br />

you wish to measure from the easy-to-use LCD menu on the inside front cover. It is<br />

ideal for a variety of applications including process control, industrial and municipal<br />

water treatment, industrial and municipal waste treatment and neutralization, fume<br />

scrubbers, plating, circuit board manufacturing, food and beverage, chemical processing,<br />

pulp & paper, mining, nuclear energy and pharmaceutical industries.<br />

AQUAMETRIX SHARK TX/TXP TRANSMITTER<br />

SHARK TX Transmitters are ideal for pH, ORP, Conductivity, Resistivity and Flow.<br />

it is constructed of 1/4 DIN, NEMA 4X polycarbonate enclosure. It is powered by 24<br />

VDC or 24 VDC Loop. It has easy to read 2 X 16 character LCD display and is quick<br />

and easy to calibrate. It is capable of a single 4-20mA output with range expandability.<br />

SHARK TX comes complete with a universal mounting kit for surface, panel and<br />

pipe-mount applications (Panel and DIN rail mounting only for the Shark TXP). It is<br />

ideal for a variety of applications including process control, industrial and municipal<br />

water treatment, industrial and municipal waste treatment and neutralization, fume<br />

scrubbers, plating, circuit board manufacturing, food and beverage, chemical processing,<br />

pulp & paper, mining, nuclear energy and pharmaceutical industries.<br />

AQUAMETRIX 2200P CONTROLLER<br />

The Aquametrix 2200P is back. The simple step-through menu design allows for<br />

quick & easy setup. It allows for bidirectional control through two control relays with<br />

independent setpoints for Relay On and Relay Off as well as high/low alarm relay.<br />

The cycle-time option minimizes chemical overshoot. It accepts P60 Series differential<br />

pH probes with replaceable salt bridge or standard combination pH probes.<br />

The output signal is fi eld-scalable for maximum resolution. The test feature allows<br />

simulation of pH readings to test relay setpoints and analog settings and the password<br />

protection and watchdog timer provide security. It is extremely easy to operate with<br />

a large bright LED display and intuitive user interface, the 2200P microprocessorbased<br />

analyzer/controller is packaged in a NEMA 4X fi berglass reinforced polyester<br />

enclosure and used in a wide variety of industrial and municipal applications. It is also<br />

available for conductivity (2200C) and ORP (2200R).<br />

5-1<br />

5


5<br />

5-2<br />

APPLICATIONS<br />

• Municipal Water and Sewage Treatment<br />

• Industrial Waste Water Treatment and Neutralization<br />

• Plating<br />

• Food and Beverage Processing and Manufacturing<br />

• Pulp and Paper<br />

• Chemical Manufacturing<br />

• Automotive Manufacturing<br />

AQUAMETRIX 60 SERIES PH /ORP SENSORS<br />

The 60 series fi xed insertion differential pH and ORP Sensors are Great Lakes replacement<br />

probes. They have a built-in amplifi er which allows the 60 series probes to transmit<br />

a signal up to 3000 feet eliminating the need for the added expense of an amplifi er. They<br />

have replaceable salt bridges which increase the life and value of the sensor. They come<br />

complete with a standard 15ft cable but can be supplied with a cable of virtually any<br />

length. The cable is available in 5 wire or with a two wire 4-20 mA output built-in. Due<br />

to the quality of this product, the manufacturer offers a 30 month warranty.<br />

Features<br />

• Accurate differential measurement<br />

• Eliminates ground loop interference<br />

• Transmits up to 3000 ft (900 m)<br />

• Platinum electrodes are standard<br />

• Replaceable salt bridge<br />

• Flow thru or submersible<br />

• Temperature sensing device in all sensors<br />

Parameter<br />

Enhanced<br />

performance<br />

Part # Measured Electronics Body Type<br />

Options<br />

P-60C-8 pH Standard 5 wire sensor 1-1/2" NPT threaded ends, GLI LCP replacement probe None<br />

P-60C-4 pH Standard 5 wire sensor GLI 605IP0 replacement (sensor only) None<br />

P-60C-S pH Standard 5 wire sensor Fixed insertion with sanitary 2-1/2" tri-clover fi tting None<br />

P-65C-8 pH Two wire transmitter, 4-20mA output 1-1/2" NPT threaded ends, GLI LCP replacement probe None<br />

P-65C-4 pH Two wire transmitter, 4-20mA output GLI 605IP0 replacement (sensor only) None<br />

P-65C-4 pH Two wire transmitter, 4-20mA output Fixed insertion with sanitary 2-1/2" tri-clover fi tting None<br />

P-60C-8-H pH Standard 5 wire sensor 1-1/2" NPT threaded ends, GLI LCP replacement probe Hardened glass<br />

P-60C-4-H pH Standard 5 wire sensor GLI 605IP0 replacement (sensor only) Hardened glass<br />

P-60C-S-H pH Standard 5 wire sensor Fixed insertion with sanitary 2-1/2" tri-clover fi tting Hardened glass<br />

P-65C-8-H pH Two wire transmitter, 4-20mA output 1-1/2" NPT threaded ends, GLI LCP replacement probe Hardened glass<br />

P-65C-4-H pH Two wire transmitter, 4-20mA output GLI 605IP0 replacement (sensor only) Hardened glass<br />

P-65C-4-H pH Two wire transmitter, 4-20mA output Fixed insertion with sanitary 2-1/2" tri-clover fi tting Hardened glass<br />

R-60C-8 ORP Standard 5 wire sensor 1-1/2" NPT threaded ends, GLI LCP replacement probe None<br />

R-60C-4 ORP Standard 5 wire sensor GLI 605IP0 replacement (sensor only) None<br />

R-60C-S ORP Standard 5 wire sensor Fixed insertion with sanitary 2-1/2" tri-clover fi tting None<br />

R-65C-8 ORP Two wire transmitter, 4-20mA output 1-1/2" NPT threaded ends, GLI LCP replacement probe None<br />

R-65C-4 ORP Two wire transmitter, 4-20mA output GLI 605IP0 replacement (sensor only) None<br />

R-65C-4 ORP Two wire transmitter, 4-20mA output Fixed insertion with sanitary 2-1/2" tri-clover fi tting None<br />

R-60C-8-H ORP Standard 5 wire sensor 1-1/2" NPT threaded ends, GLI LCP replacement probe Hardened glass<br />

R-60C-4-H ORP Standard 5 wire sensor GLI 605IP0 replacement (sensor only) Hardened glass<br />

R-60C-S-H ORP Standard 5 wire sensor Fixed insertion with sanitary 2-1/2" tri-clover fi tting Hardened glass<br />

R-65C-8-H ORP Two wire transmitter, 4-20mA output 1-1/2" NPT threaded ends, GLI LCP replacement probe Hardened glass<br />

R-65C-4-H ORP Two wire transmitter, 4-20mA output GLI 605IP0 replacement (sensor only) Hardened glass<br />

R-65C-4-H ORP Two wire transmitter, 4-20mA output Fixed insertion with sanitary 2-1/2" tri-clover fi tting Hardened glass<br />

Notes:<br />

• Standard cable length is 15 ft (5m) . For other lengths, please specify.<br />

• Antimony electrode, used in hydrofl oric acid (pH sensors only), add an “A” to the end of the part number.<br />

• Hardened glass electrodes available, add an “H” to the end of the part number.<br />

• Flat faced glass electrode are available for S body types only, add an “F” to the end of the part number.<br />

• Gold electrodes are available for ORP sensors only, add a “G” to the end of the part number.


Applications<br />

• Municipal Water and Sewage Treatment<br />

• Industrial Waste Water Treatment and Neutralization<br />

• Plating<br />

• Food and Beverage Processing and Manufacturing<br />

• Pulp and Paper<br />

• Chemical Manufacturing<br />

• Automotive Manufacturing<br />

60 SERIES HOT TAP PH /ORP SENSORS<br />

The 60 series Variable Insertion (Hot Tap) Differential pH and ORP Sensors have a<br />

built-in pre-amplifi er which allows the 60 series probes to transmit a signal up to 3000<br />

feet eliminating the need for the added expense of an amplifi er. They have replaceable<br />

salt bridges which increase the life and value of the sensor. They come complete with a<br />

standard 15ft cable but can be supplied with a cable of virtually any length. The cable is<br />

available in 5 wire or with a two wire 4-20 mA output built-in. Due to the quality of this<br />

product, the manufacturer offers a 30 month warranty.<br />

Features<br />

• Accurate differential measurement<br />

• Transmits up to 3000 ft (900 m)<br />

• Replaceable salt bridge<br />

• Flow thru or submersible<br />

• Temperature sensing device in all sensors<br />

• 1-1/4” NPT CPVC compression fi tting<br />

• Semi fl ushed face<br />

Parameter<br />

Enhanced<br />

Part # Measured Electronics Body Type<br />

Electrode Options<br />

P-60C-6 pH Standard 5 wire sensor Standard, 7/8" to 5" variable insertion None<br />

P-60C-7 pH Standard 5 wire sensor Hot Tap, Extended Length, 7/8" to 14" variable insertion None<br />

P-65C-6 pH Two wire transmitter, 4-20mA output Standard, 7/8" to 5" variable insertion None<br />

P-65C-7 pH Two wire transmitter, 4-20mA output Hot Tap, Extended Length, 7/8" to 14" variable insertion None<br />

P-60C-6-H pH Standard 5 wire sensor Standard, 7/8" to 5" variable insertion Hardened glass<br />

P-60C-7-H pH Standard 5 wire sensor Hot Tap, Extended Length, 7/8" to 14" variable insertion Hardened glass<br />

P-65C-6-H pH Two wire transmitter, 4-20mA output Standard, 7/8" to 5" variable insertion Hardened glass<br />

P-65C-7-H pH Two wire transmitter, 4-20mA output Hot Tap, Extended Length, 7/8" to 14" variable insertion Hardened glass<br />

R-60C-6 ORP Standard 5 wire sensor Standard, 7/8" to 5" variable insertion None<br />

R-60C-7 ORP Standard 5 wire sensor Hot Tap, Extended Length, 7/8" to 14" variable insertion None<br />

R-65C-6 ORP Two wire transmitter, 4-20mA output Standard, 7/8" to 5" variable insertion None<br />

R-65C-7 ORP Two wire transmitter, 4-20mA output Hot Tap, Extended Length, 7/8" to 14" variable insertion None<br />

R-60C-6-H ORP Standard 5 wire sensor Standard, 7/8" to 5" variable insertion Hardened glass<br />

R-60C-7-H ORP Standard 5 wire sensor Hot Tap, Extended Length, 7/8" to 14" variable insertion Hardened glass<br />

R-65C-6-H ORP Two wire transmitter, 4-20mA output Standard, 7/8" to 5" variable insertion Hardened glass<br />

R-65C-7-H ORP Two wire transmitter, 4-20mA output Hot Tap, Extended Length, 7/8" to 14" variable insertion Hardened glass<br />

Notes:<br />

• Standard cable length is 15 ft (5m) . For other lengths, please specify.<br />

• Flat faced glass electrodes are available for pH sensor only, add an F to the end of the part number.<br />

• Gold electrode are available for ORP sensor only, add a “G” to the end of the part number.<br />

• Also available with HTC hot tap assembly which contains a true union ball valve, add an “HTC” to the end of the part number.<br />

5-3<br />

5


5<br />

5-4<br />

Applications<br />

• Municipal Water and Sewage Treatment<br />

• Industrial Waste Water Treatment and Neutralization<br />

• Plating<br />

• Food and Beverage Processing and Manufacturing<br />

• Pulp and Paper<br />

• Chemical Manufacturing<br />

• Automotive Manufacturing<br />

AM SERIES HOT TAP PH /ORP SENSORS<br />

The AM Series - Hot Tap Sensors Differential pH and ORP Sensor have a temperature<br />

sensing device in all sensors to allow for compensation. They have a built-in<br />

amplifi er which allows the AM series probes to transmit a signal up to 3000 feet<br />

eliminating the need for the added expense of an amplifi er. They have replaceable<br />

salt bridges which increase the life and value of the sensor. They come complete<br />

with a standard 15ft cable but can be supplied with a cable of virtually any length.<br />

The cable is available in 5 wire or with a two wire 4-20 mA output built-in. Due<br />

to the high quality of this product, the manufacturer offers a 30 month warranty.<br />

Features<br />

• Accurate differential measurement<br />

• Built-in pre amplifi er<br />

• Replaceable salt bridge<br />

• Insertion - Hot Tap<br />

• Temperature sensing device in all sensors<br />

• Semi fl ushed face<br />

• 30-month warranty<br />

Parameter<br />

Enhanced<br />

performance<br />

Part # Measured Electronics Body Type<br />

Options<br />

AM-60-10 pH 5 wire differential Ball valve insertion sensor None<br />

AM-64-10 pH Two wire transmitter, 4-20mA differential Ball valve insertion sensor None<br />

AM-60-70 pH 5 wire differential Ball valve insertion with wiper and process seal sensor None<br />

AM-64-70 pH Two wire transmitter, 4-20mA differential Ball valve insertion with wiper and process seal sensor None<br />

AM-20-10 ORP 5 wire differential Ball valve insertion sensor None<br />

AM-24-10 ORP Two wire transmitter, 4-20mA differential Ball valve insertion sensor None<br />

AM-20-10 ORP 5 wire differential Ball valve insertion with wiper and process seal sensor None<br />

AM-24-10 ORP Two wire transmitter, 4-20mA differential Ball valve insertion with wiper and process seal sensor None<br />

Notes:<br />

• Standard cable length is 15 ft (5m) . For other lengths, please specify.<br />

• P0 Standard pH glass electrode is available, add a “P0” to the end of the part number.<br />

• R0 Standard platinum ORP glass electrode is available, add a R0 to the end of the part number.<br />

• R1 Gold ORP glass electrodes are available, add a R! to the end of the part number.


Applications<br />

• Municipal Water and Sewage Treatment<br />

• Industrial Waste Water Treatment and Neutralization<br />

• Plating<br />

• Food and Beverage Processing and Manufacturing<br />

• Pulp and Paper<br />

• Chemical Manufacturing<br />

• Automotive Manufacturing<br />

500 SERIES COMBINATION PH /ORP SENSORS<br />

The 500 Series Combination pH and ORP probes are inexpensive so they provide exceptional<br />

value for those non-challenging applications. They come complete with a standard<br />

10ft cable but can be supplied with a cable of virtually any length. It comes complete with<br />

tinned wire leads and a single junction. The cable is available in 5 wire or with a two wire<br />

4-20 mA output built-in. Due to the quality of this product, the manufacturer offers a 1<br />

year limited warranty.<br />

Features<br />

• Inexpensive<br />

• 10 ft (3.3m) cable length<br />

• Flow thru or submersion<br />

• Industrial strength<br />

• Tinned wire leads<br />

• Single junction<br />

• 1 year limited warranty<br />

Parameter<br />

Enhanced<br />

Performance<br />

Part # Measured Body Type<br />

Options<br />

P-525 pH CPVC body, 1/2" MNPT threaded front end None<br />

P-575 pH CPVC body, 1" MNPT threaded ends None<br />

P-585 pH Epoxy body, variable insertion - includes 3/4" CPVC compression fi tting None<br />

R-525 pH CPVC body, 1/2" MNPT threaded front end None<br />

R-575 pH CPVC body, 1" MNPT threaded ends None<br />

R-585 pH Epoxy body, variable insertion - includes 3/4" CPVC compression fi tting None<br />

Notes:<br />

• Standard cable length is 10 ft (3m) . For other lengths, please specify.<br />

• For automatic temperature compensation on the pH probes, add a “K” to the end of the part number.<br />

• BNC For a nMBNC connector, add a “BNC” to the end of the part number.<br />

• For a GLI Temperature compensation device, PT1000 RTD, add a “1” to the end of the part number.<br />

• For an AquaMetrix Temperature compensation device, 300 ohm thermister, add a “2” to the end of the part number.<br />

5-5<br />

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5<br />

5-6<br />

MS SERIES CONDUCTIVITY SENSORS<br />

• Epoxy body<br />

• Fits 3/4” installations<br />

• Graphite electrodes<br />

• Flow thru or submersible<br />

• Automatic temperature compensation<br />

• Variable insertion<br />

• 1 year limited warranty<br />

• Available in cell constant of 0.01(resistivity), 0.05. 0.1, 0.5, 1, 10, 20 and 50<br />

• Available with mounting options of low temperature (3/4” MNPT CPVC compression<br />

fi tting), high temperature (3/4” MNPT SS compression fi tting), and extended length cell<br />

for use with hot tap ball valve MS-HTC, and extended cable length<br />

• Available with GLI Temperature compensation device, PT1000 RTD or AquaMetrix<br />

temperature compensation device, 3KΩ thermistor<br />

• Available with a variety of accessories, contact customer service for more information.<br />

ES SERIES CONDUCTIVITY SENSORS<br />

• Electrodeless Conductivity Sensors<br />

• Polypropylene body<br />

• Convertible style fi tting<br />

• Temperature compensation: PT1000 RTD<br />

• 20 ft (6.6 m) Cable<br />

• 1 year limited warranty<br />

• Used in processes where conventional contacting sensors may foul or corrode.<br />

• Each sensors can be mounted in fl ow through applications or submersion mounted in<br />

tanks or open vessels.<br />

8760CLP CHLORINE & PH ANALYZER<br />

• Unique, new galvanic chlorine sensor, no reagents required<br />

• Includes two separate loops: total free chlorine and pH<br />

• Two chlorine readouts: total free chlorine and free available chlorine<br />

• Displays ppm chlorine, pH, temperature, alarm setpoints, and calibration status<br />

• Durable NEMA 4X (IP65) enclosure , two 4-20 mA outputs, two 10 amp SPDT relays<br />

• This is ideal for samples with fl uctuating pH values<br />

• Temperature compensation is obtained via a temperature sensor in the chlorine sensor.<br />

• Uses a unique galvanic sensor with a replaceable membrane cartridge that measures<br />

• Total Free Available Chlorine and Free Available Chlorine.<br />

• Temperature compensation is automatic or manual. The advantage of the galvanic cell<br />

is that an absolute zero measurement can be obtained<br />

• The 8760CLP analyzer has two isolated and assignable 4-20mA outputs, two 10Amp<br />

SPDT relays, and an RS485 port.<br />

• Pre-mounted on a panel for ease of installation.<br />

• Replacement membranes, pH probes and chlorine sensors are also available.


IP<strong>80</strong> SERIES PADDLE WHEEL FLOW SENSORS<br />

• Will fi t 1/2”-8” pipes<br />

• Sensors are available in brass, 316 stainless steel, PVC, PVDF, and Polypropylene.<br />

• Choices of materials for compatibility with variety of chemicals<br />

• Fixed depth in fi tting ensures proper placement in pipe<br />

• High level signal can be sent up to 2000 feet<br />

• Six bladed impeller design<br />

• High-quality jewel bearings and nickel-bound tungsten carbide shafts are used for<br />

extreme low friction and long life.<br />

• Each fi tting individually calibrated and marked with K-factor (Pulses per Gallon)<br />

• Available with Tee or Saddle fi ttings<br />

IP100 SERIES PADDLE WHEEL FLOW SENSORS<br />

• Wide fl ow range<br />

• Pulsed output<br />

• Single moving part<br />

• Six bladed impeller<br />

• Rugged cast aluminum housing<br />

• Removable jewel bearings & rotor<br />

• Easy depth adjustment 3” to 48” pipe sizes<br />

• Available in brass or 316 stainless models to fi t 3” to 48” pipe<br />

• Installation fi ttings are standard 1-1/2” (101/201) NPT<br />

• Fittings such as saddles and weldolets are also available<br />

• EPDM O-rings<br />

• KYNAR impeller<br />

• Ruby jewel bearing<br />

• Tungsten carbide shaft<br />

SPX SERIES PADDLE WHEEL FLOW SENSORS<br />

• Accurate at low fl ows<br />

• Simple and durable<br />

• Compatible with a variety of chemicals<br />

• Visual fl ow monitoring<br />

• Inexpensive<br />

• Six blade impeller<br />

• For small pipe sizes (3/8” to 1”)<br />

• Available in 3/8”, 1/2”, 3/4”, and 1” nominal pipe sizes with female NPT threads<br />

• They employ jewel bearings to allow for very low minimum fl ow rates and superior<br />

life.<br />

5-7<br />

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5<br />

5-8<br />

3200U ULTRASONIC FLOW/LEVEL MONITOR<br />

• Displays, transmits, totalizes and controls<br />

• User friendly, 3 key calibration<br />

• Password protected<br />

• Isolated 4-20 mA output<br />

• Three fully programmable relays<br />

• Dual digital display and optional data logger<br />

• Automatic temperature compensation<br />

• Watertight, dusttight NEMA 4X (IP66) polycarbonate enclosure<br />

• Sensor ranges from 8 inches to 52 feet<br />

• Easy set up with preprogrammed sizes for weirs, fl umes, and tanks<br />

• Panel mount kit must be ordered separately<br />

• Available with power supply of 100-160 VAC 50/60 Hz (Standard), 1<strong>80</strong>-260<br />

VAC 50/60 Hz, 24 VDC, 12 VDC (Battery Power)<br />

• Available with Standard NEMA 4X (IP66) fi berglass enclosure or optional<br />

CXJ8106 - Explosion proof NEMA 7 enclosure<br />

• Available with a heater and thermostat as an option for AC models only<br />

DFM-4.0 DOPPLER FLOW MONITOR<br />

• Displays, transmits, totalizes and controls<br />

• Large, 4-digit LCD display<br />

• 10-Digit Totalizer<br />

• User friendly, 3 key calibration<br />

• Password protected<br />

• Isolated 4-20 mA output<br />

• 3 programmable control relays<br />

• Optional data logger & intrinsic safety barriers<br />

• Watertight, dusttight NEMA 4X (IP66) polycarbonate enclosure<br />

• Digital signal processing system<br />

• RFI rejection fi lters<br />

• Measure fl ow from outside a pipe.<br />

• Ideal for “diffi cult liquids” that would damage regular fl ow meters - waste<br />

water, slurries, sludge, chemicals, viscous liquids and abrasives.<br />

• There is no obstruction to fl ow and no pressure drop.<br />

• The standard, strap-on ultrasonic sensor fi ts any pipe 1/2” (12.5 mm) inside<br />

diameter or larger.<br />

• Available with power supply of 100-160 VAC 50/60 Hz (Standard), 1<strong>80</strong>-260<br />

VAC 50/60 Hz, 24 VDC C, 12 VDC (Battery Power)<br />

• Available with Standard NEMA 4X (IP66) fi berglass enclosure or optional<br />

CXJ8106 - Explosion proof NEMA 7 enclosure<br />

• Available with a heater and thermostat as an option for AC models only<br />

• Available with a variety of sensors.


AVFM-II AREA VELOCITY FLOW LEVEL MONITOR<br />

• Displays, transmits, totalizes and controls<br />

• Measures Velocity + Level to calculate Flow<br />

• Large, 4-digit LCD display<br />

• 16-Digit Totalizer/Menu/Status<br />

• User friendly, 3 key calibration<br />

• Password protected<br />

• 3 Isolated 4-20 mA outputs<br />

• 2 programmable control relays<br />

• Optional data logger & intrinsic safety barriers<br />

• Watertight, dusttight NEMA 4X (IP66) polycarbonate enclosure<br />

• RFI rejection fi lters<br />

• Measures fl ow in pipes, rectangular, trapezoid and egg-shaped channels<br />

• Monitors fl ow through open channels, partially full sewer pipes and surcharged<br />

pipes without a fl ume or weir.<br />

STINGRAY LEVEL & VELOCITY LOGGER<br />

• Portable and compact<br />

• Watertight, airtight, dust proof (IP67) polycarbonate enclosure<br />

• Runs on 4 alkaline ‘D’ cell batteries<br />

• Measures level, velocity and temperature in open pipes, channels, partially full<br />

sewer pipes, and surcharge pipes without a fl ume or weir for extended periods<br />

• Includes Windows software for Flow analysis and reporting<br />

• designed for municipal storm water, combined effl uent, raw sewage, irrigation<br />

water and stream fl ow.<br />

5-9<br />

5


5<br />

5-10<br />

2200D DISSOLVED OXYGEN CONTROLLER<br />

• Microprocessor based analyzer & controller for Dissolved Oxygen<br />

• User-friendly design with menu on the front panel<br />

• Easy to read with large, bright LED display<br />

• Quick and easy to calibrate<br />

• 0 – 20 ppm and 0 – 100% ranges<br />

• Altitude compensation<br />

• Membrane perforation alarm<br />

• Two control relays with adjustable deadband and a third relay for high/low<br />

alarm<br />

• NEMA 4X enclosure<br />

• 0-1 mA and 0-5 VDC non-isolated outputs<br />

• 4-20 mA isolated output with range expand, cycling on/off control<br />

• Standard enclosure is surface mount, panel and pipe mounting optional<br />

• Dissolved oxygen probe P91 sold separately.<br />

P91 DISSOLVED OXYGEN PROBE<br />

• Supports up to a 12-foot boom<br />

• Replaceable sensor<br />

• Ball fl oat minimizes membrane fouling<br />

• The sensor consists of a probe (P91) to which is fi tted a cartridge that contains<br />

a precisely stretched permeable membrane, electrodes and electrolyte (p/n<br />

P91D)<br />

• The inexpensive cartridge (P/n P91C) will provide continuous service for 6 to<br />

12 months and is easily replaced in minutes.<br />

• The cartridge is supplied hermetically sealed for longer shelf life.


SIGNET 8900 MULTI-PARAMETER CONTROLLER<br />

The Signet 8900 Multi-Parameter Controller takes the concept of modularity to the extreme.<br />

Each 8900 is fi eld commissioned with the users specifi ed combination of inputs,<br />

outputs, and relays using simple-to-install modular boards into the base unit. To assemble<br />

a controller, there is a choice of two base units offered with a choice of back-lit LCD or<br />

vacuum fl uorescent display. Then, continue building with a selection of plug-in modules<br />

for either two, four, or six input channels which accepts any of the Signet sensors listed<br />

below, and/or other manufacturer’s sensors via a 4 to 20 mA signal converter (Signet<br />

Model <strong>80</strong>58). To complete your unit, choose a power module with universal AC line<br />

voltage or 12 to 24 VDC ±10%, regulated. Analog output and relay modules are available<br />

and easily installed. Plus, the 8900 will support up to four additional relays via an<br />

external relay module. Digital input to the 8900 enables longer cable runs and simplifi ed<br />

wiring with minimal noise interference. Advanced relay logic allows users to select up to<br />

3 measurement sources to trigger 1 relay. Derived measurements include difference, sum,<br />

ratio, percent recovery, percent rejection, percent passage and BTU.<br />

SIGNET 2724-2726 PH/ORP ELECTRODES<br />

The Signet 2724-2726 pH and ORP Electrodes features a patented reference electrode<br />

design and uses the unique foul-proof patented DryLoc® connector. The large area PE<br />

reference junction and pathway is constructed to increase the total reference effectiveness<br />

and ensures long service life.<br />

The robust Ryton® threaded sensor body and choice of fl at pH, bulb pH, or fl at ORP<br />

sensing elements provides broad range of chemical compatibility for a wide variety of<br />

applications. There are two optional sensing versions, HF and LC, available. The quick<br />

temperature response is available in either a PT-1000 or 3KΩ temperature sensor and<br />

allows compatibility with all Signet pH/ORP instruments. The 2724-2726 electrodes are<br />

general-purpose sensors ideal for a wide range of applications. The sensors incorporate<br />

¾” NPT or ISO 7/1 R¾ threads for installing into standard pipe-tees. They can also be<br />

mounted directly into Signet standard fi ttings.<br />

SIGNET 2754-2757 PH/ORP ELECTRODES<br />

The Signet 2754-2757 pH and ORP Electrodes feature a unique foul-proof DryLoc®<br />

connector with gold-plated contacts designed specifi cally for use with the Signet 2750<br />

and 2760 Sensor Electronics and preamplifi ers. These dependable and highly responsive<br />

electrodes feature a large reference chamber volume and intelligent positioning<br />

of internal elements that combine to extend the service life. The electrodes are offered<br />

with either fl at or bulb sensing elements. The fl at versions allow sediment and particles<br />

to sweep past the measurement surface, minimizing the risks of abrasion, breakage and<br />

coating. The bulb versions can be used for general purpose applications and are also offered<br />

with a glass or plastic body for use with the 3719 Wet-Tap assembly.<br />

The choice of a PT-1000 or 3KO temperature sensor allows compatibility with all Signet<br />

pH/ORP instruments. The 2754-2757 electrodes are the fl agship sensors of the Signet<br />

pH/ORP product line. They are all-purpose sensors ideal for a wide range of universal<br />

applications.<br />

5-11<br />

5


5<br />

5-12<br />

SIGNET 2819-2823 CONDUCTIVITY ELECTRODES<br />

Signet 2819-2823 Conductivity/Resistivity Electrodes are designed to provide versatile<br />

installation and accurate sensing across a very broad dynamic range. These electrodes are<br />

built with a controlled surface fi nish to ensure accuracy and repeatability. The standard<br />

electrode is constructed 316 SS or Titanium, but there are other materials available for<br />

maximum chemical compatibility. Reversible threads or sanitary fl anges allow for maximum<br />

installation versatility. Sanitary fl ange versions are available with an optional NIST<br />

Traceability Certifi cate to meet USP requirements. Coupled with Signet patented measuring<br />

circuitry, a three decade measurement range is achieved without the need for troublesome<br />

electrode platinization. A platinum RTD (PT1000) located within the electrode<br />

allows optimal temperature sensing.<br />

2850 CONDUCTIVITY SENSOR<br />

The Signet 2850 Conductivity/Resistivity Sensor Electronics are available in various<br />

confi gurations for maximum installation fl exibility. The universal mount version is for<br />

pipe, wall, or tank mounting and enables single or dual (digital versions only) inputs<br />

using any standard Signet conductivity / resistivity sensor. The threaded j-box version<br />

can be used with these same Signet sensors for submersible sensor mounting. It is also<br />

available as a combined integral system confi guration for in-line mounting and includes<br />

a conductivity electrode in a choice of 0.01, 0.1, 1.0, or 10.0 cm-1 cell constants.<br />

The 2850 is ideal for applications with a conductivity range of 0.055 to 400,000 μS or a<br />

resistivity range of 18.2 MΩ to 10 kΩ. All 2850 units are available with a choice of<br />

two outputs, digital (S3L) or 4 to 20 mA. The digital (S3L) output version allows for up<br />

to six sensor inputs directly into the Signet 8900 Multi-Parameter Controller. The twowire<br />

4 to 20 mA output version is available with eight 4 to 20 mA output ranges for each<br />

electrode cell constant.<br />

SIGNET 8450 PRESSURE TRANSMITTER<br />

The Signet 8450 Pressure Transmitter is a unique instrument that offers local or remote<br />

display with current and relay outputs. This model offers exceptional repeatability and<br />

accuracy over a wide operating pressure range. The instrument is available in fi eld and<br />

panel mount confi gurations, single or dual channel input and is equipped with a 4 to 20<br />

mA output, fully scaleable and reversible for each input channel.<br />

Confi gurations include open collector outputs or relays with status indicators for process<br />

control or alarming. The unit also has the ability to accept other sensors with 4 to 20 mA<br />

output, via the Signet <strong>80</strong>58 Signal Converter. The chemical resistant NEMA 4X/IP65<br />

front face is found in both the highly visible fi eld mount or black panel mount instrument,<br />

both featuring a self healing window, a standard ¼ DIN cutout and large push<br />

buttons for easy navigation. Programming capabilities are available for single point<br />

calibration, setting of relays and outputs, and output simulation function for complete<br />

system testing.


SIGNET 2450 PRESSURE SENSOR<br />

The 2450 Pressure Sensor has a onepiece injection molded PVDF body and ceramic<br />

diaphragm for superior compatibility in corrosive liquids. Three pressure versions allow<br />

for optimal resolution matched to your sensing needs. Solid state circuitry eliminates<br />

drift (no internal potentiometers). Built-in temperature compensation provides outstanding<br />

accuracy over wide temperature ranges.<br />

These sensors are available with a proprietary digital output (S3L), or fi eld scaleable 4 to<br />

20 mA output. Dual threaded ends allow submersion in process vessels, or in-line installation<br />

with conduit connection. Integral adapters (sold separately) may be used to create<br />

a compact assembly with a fi eld mount version of the Signet 8250<br />

Level or 8450 Pressure Transmitter.<br />

SIGNET 8350 TEMPERATURE TRANSMITTERS<br />

The Signet 8350 Temperature Transmitter offers local or remote display with current and<br />

relay outputs. This model offers exceptional repeatability and accuracy over a wide operating<br />

temperature range. Confi gurations include open collector outputs or mechanical<br />

relays with status indicators for process control or alarming. The unit also has the ability<br />

to accept other temperature sensors which have 4 to 20 mA output via the Signet <strong>80</strong>58<br />

Signal Converter.<br />

The chemical resistant NEMA 4X/IP65 front face is found on both the highly visible<br />

fi eld mount or black panel mount instruments with a self-healing window and a standard<br />

1/4 DIN cutout. Dual input version allows difference calculation (ΔT) and offers cost<br />

savings with independent dual outputs. All models offer an output simulation function<br />

for complete system testing.<br />

SIGNET 2350 TEMPERATURE SENSOR<br />

The Signet 2350 Temperature Sensor has a one piece injection molded PVDF body that<br />

is ideal for use in high purity applications. It also outlasts metal sensors in aggressive liquids<br />

and eliminates the need for costly custom thermowells. These sensors are available<br />

with a proprietary digital output (S3L) or fi eld-scaleable 4 to 20 mA output.<br />

Dual threaded ends (¾ in. NPT) allow submersion in process vessels, or in-line installation<br />

with conduit connection. An integral adapter kit (sold separately) may be used to<br />

create a compact assembly with fi eld mount versions of the Signet 8350 Temperature<br />

Transmitter.<br />

5-13<br />

5


5<br />

5-14<br />

SIGNET 8250 LEVEL TRANSMITTER<br />

Signet 8250 Level Transmitters are compatible with the Signet 2250 Level sensor and<br />

2450 Pressure Sensor. The instrument is available in fi eld and panel mount confi gurations,<br />

single or dual-channel input and equipped with one 4 to 20 mA output, fully<br />

scaleable and reversible for each input channel. The unit also features two relays, plus<br />

the ability to support two additional externally mounted relays (for a total of four). Relay<br />

operation is selectable for High, Low, Window or Off, and includes fully adjustable hysteresis<br />

and trigger time delay.<br />

The unit also has the ability to accept other level sensors with 4 to 20 mA output via the<br />

Signet <strong>80</strong>58 Signal Converter. Automatic level-to-volume conversion allows display and<br />

control of tank volume and/or level in units such as gallons, kilograms, feet or meters.<br />

Simply enter the dimensions of your tank or vessel, and the instrument will calculate<br />

volume from the level measurement.<br />

SIGNET 2250 HYDROSTRATIC LEVEL SENSOR<br />

The Signet 2250 Hydrostatic Level Sensor for level and depth control has a one-piece<br />

injection molded PVDF body and ceramic diaphragm for superior compatibility in<br />

corrosive liquids. Utilizing hydrostatic pressure, the 2250 disregards false level signals<br />

from steam vapors, foam or any other debris on the liquid surface. Two pressure ranges<br />

allow for optimal resolution matched to your sensing needs. Solid state circuitry eliminates<br />

drift (no internal potentiometers)<br />

Built-in temperature compensation provides outstanding accuracy over wide temperature<br />

ranges. These sensors are available with a proprietary digital output (S3L), or 4 to 20 mA<br />

output. The extended cable and capillary tubing with the union connection and a customer<br />

supplied conduit, allow submersion in process vessels.<br />

<strong>Fabco</strong> carries a complete line of Signet<br />

Flow sensors including:<br />

• 515 Paddlewheel Rotor-X Flow Sensor<br />

• 2536 Paddlewheel Rotor-X Flow Sensor<br />

• 2537 Rotor-X Paddlewheel Flowmeter<br />

• 3519 Flow Wet-Tap Valve<br />

• 525 Metalex Flow Sensor<br />

• 2000 Micro Flow Sensor<br />

• 2100 Turbine Flow Sensor<br />

• 2507 Mini Flow Sensor<br />

• 2517 Brass Paddlewheel Flow Sensor<br />

SIGNET FLOW SENSORS<br />

• 2540 High Performance Flow Sensor<br />

• 2551 Magmeter Flow Sensor<br />

• 2552 Metal Magmeter Flow Sensor<br />

• 7000/7001 Vortex Flow Sensor<br />

• 8150 Battery Powered Flow Totalizer<br />

• 8550 ProcessPro® Flow Transmitter<br />

• 5075 ProPoint® Totalizing Flow Monitor<br />

• 5090 ProPoint® Sensor Flow Monitor<br />

• 5500 ProPoint® Flow Monitor<br />

• 5600 ProPoint® Batch Controller


FLOWLINE ECHOPOD<br />

The Flowline EchoPod is an innovative level sensor that replaces fl oats, conductance and<br />

pressure sensors that fail due to dirty, sticking and scaling media in small tanks 49.2”<br />

(1.25m) or less. EchoPod, a general purpose sensor, combines non-contact switch, controller<br />

and transmitter capabilities in one multi-function sensor. Combining 4 relays, 4-20<br />

mA output and pump/valve control in one small sensor allows EchoPod to be your total<br />

solution. Maintenance free, EchoPod reduces tank system hardware through simplicity<br />

and consolidation. Additionally, EchoPod is well suited for corrosive and dirty applications<br />

with its non-metallic housing and transducer. EchoPod provides a total solution for<br />

fl uid handling and automation. The time to “Think Small and Win Big” is now, and it’s<br />

with EchoPod. It incorporates WebCal, an innovative PC user inter-face that provides<br />

fast and accurate confi guration of your EchoPod. The EchoPod enclosure is made of<br />

fl ame retardant Polycarbonate (PC/ABS FR). The transducer (black bottom) is made of<br />

Polyvinylidene Fluoride (PVDF) for maximum corrosion resistance. it is available with<br />

metric or imperial thread and with or without computer connection FOB.<br />

FLOWLINE ECHOSAFE<br />

The Flowline EchoSafe is an ultrasonic level transmitter designed for hazardous applications,<br />

where an agency certifi ed sensor is needed. A 2-wire (loop-powered) ultrasonic<br />

level transmitter that provides non-contact level measurement up to 10 m (32.8’) in<br />

hazardous (classifi ed) bulk storage, day tank, waste treatment and sump applications,<br />

and is well suited for challenging corrosive, slurry or waste media. EchoSafe utilizes<br />

Flowline’s patented digital surface processing (DSP) technology, enabling surface imaging<br />

that provides adaptive technology for obstructions that may enter the beam column.<br />

This allows for greater dependability and accuracy in installations where obstructions<br />

below the sensor can’t be avoided. It features accuracy of +/- 0.2% span in air, measurement<br />

range from 8” to 32.8’ , narrow beam diameter and minimum dead band. It is ideal<br />

for municipal water treatment, fuel oil storage, petrochemical refi nery, industrial waste<br />

treatment, bio-diesel process monitoring, chemical storage tanks, pharmaceutical and<br />

laboratory waste storage.<br />

FLOWLINE ECHOTOUCH<br />

The Flowline EchoTouch is offered in CSA and Cenelec approved intrinsically safe or<br />

general purpose confi gurations. The two-wire ultrasonic transmitter provides noncontact<br />

level measurement up to 18’ or 5.4m, and is ideally suited for challenging corrosive,<br />

slurry or waste liquids. The transmitter is typically selected for atmospheric bulk storage,<br />

day tank and waste sump applications located within a classifi ed hazardous area. Media<br />

examples include diesel fuel and hydrochloric acid. The transmitter is calibrated in less<br />

than a minute using the LCD display, 4-button interface and intuitive calibration menu.<br />

All user set points are held in non-volatile memory. In the event of acoustic signal loss,<br />

the transmitter will hold the current output at the user designated safe state. It is available<br />

in either metric or imperial mount thread.<br />

5-15<br />

5


5<br />

5-16<br />

FLOWLINE ECHOSPAN<br />

This general purpose two-wire ultrasonic transmitter provides non-contact level measurement<br />

up to 32’ or 10m, and is ideally suited for challenging ultrapure, corrosive or<br />

waste liquids. Push button calibrated, the transmitter is broadly selected for atmospheric<br />

bulk storage, day tank and waste sump applications. Media examples include wastewater<br />

and sodium hydroxide. Setup is fast and simple with push button calibration and LCD<br />

display. Features include three measurement ranges up to 10m, 2” transducer, 6-segment<br />

LCD display indicating level in inch or centimeter values, 7.6 cm minimum beam width<br />

for applications with restricted space, selectable display indicating level in air gap or<br />

liquid height, and PVC/ABS enclosure rated NEMA 4X with rugged PVDF transducer.<br />

It is available with either metric or imperial mounting thread.<br />

FLOWLINE ECHOSWITCH II<br />

This general purpose ultrasonic switch and controller provides non-contact level detection<br />

up to 24.6’ (7.5 m) with 3 SPDT 60 VA 1A relays. EchoSwitch II features digital<br />

push button confi guration, eliminating target calibration. Each relay can be confi gured<br />

on a single set point to control pumps, valves or alarms. In addition, all 3 relays can be<br />

simplexed, duplexed or triplexed. EchoSwitch II now features an integrated timer with<br />

pump/valve delay and timed pump alternation. The switch is well suited for a broad<br />

range of corrosive, waste and slurry type media. EchoSwitch II is broadly selected for<br />

atmospheric day tanks, pump lift stations and waste sump applications. It features noncontact<br />

level detection with integral 3-channel relay control, simple digital push button<br />

confi guration, pump simplex, duplex and triplex options. It is available in 2.5m (8.2’) or<br />

7.5m (24.6’) range with metric or imperial mount thread. It is constructed of a polycarbonate<br />

NEMA 4X rated enclosure with a rugged PVDF transducer.<br />

FLOWLINE CONTACT LEVEL SENSORS<br />

Flowline contact sensors are available in buoyancy, ultrasonic, and vibration form. They<br />

are intrinsically safe for use in general purpose or hazardous applications, these switches<br />

are broadly applied in chemical, waste, hydrocarbon and petroleum based liquids. Media<br />

examples include sulfuric acid, diesel fuel and wastewater. These submersible sensors<br />

are universally mounted through the wall or inside the tank. They are available in a variety<br />

of corrosion resistant materials making them suitable for a wide variety of applications<br />

and fl uids.


Part # Material<br />

FC-MT-1 CPVC/POLYPRO Mini-Stat Switch<br />

FC-KMT-1 PVDF Mini-Stat Switch<br />

FC-MTMB Mounting Bracket<br />

FC-MTR-6 6" Extension with coupling<br />

MINI-MAX LEVEL CONTROL<br />

MINI-MAX will control high or low levels of most all liquids. It is designed for use in<br />

corrosive atmospheres. This controller is ideal for high or low level alarm service and is<br />

compact and easy to install requiring no adjustments. The MINI-MAX is constructed of<br />

PVC with a Polyethylene fl oat and contains a built-in mounting adapter and conduit connector.<br />

It is rated at 20 Amps, 115/120 VAC. it is available to open/contact on rising (Part<br />

# FC-MM-MR) or to close/break on rising (Part # FC-MM-BR)<br />

FILTERCHEM MINI-STAT LEVEL CONTROL<br />

The Mini-Stat is an all plastic miniature level limit control. It is compact and uses mnimum<br />

space. It is available in a CPVC/PP combination as well as an all PVDF design.<br />

The CPVC/PP product is ideal for applications up to 200°F and the PVDF version is<br />

ideal for applications up to 285°F. The height is adjustable by means of an extension<br />

pipe and mounting bracket. It requires a 115 VAC - 20 Amp service and comes complete<br />

with 3 feet of wire. A water-tight conduit should be used on all installations. The<br />

Mini-Stat uses a magnetically actuated single pole, double throw switch. The Mini-Stat<br />

can be used in the following modes: Switch opens when fl oat rises and closes when fl oat<br />

falls. Switch closes when fl oat rises and opens when fl oat falls. One switch opens when<br />

fl oat rises and one switch closes when fl oat rises.<br />

FILTERCHEM LEVEL & PUMP CONTROLS<br />

Our compact, easy-mounting Flow-Control level is designed for trouble-free handling of corrosive liquids.<br />

The polypropylene tube and fl oat operate without metallic contact or electric current in solution. Flow-<br />

Control will maintain high-low liquid levels in your tanks, empty sumps when full, and fi ll tanks automatically.<br />

Other uses include actuating pumps, triggering solenoid valves, plus turning off heaters if fl uid is<br />

lost from tanks. High or low level alarms or secondary pump starts are also available for any model. Conduit<br />

connection is standard. Prevention of running pumps dry is a great cost saving for most companies.<br />

Part # Load Material<br />

FC-LLC-120P 115V to 20 Amps. (1 HP. or under) POLYPRO<br />

FC-LLC-24P 24 VAC (1 HP. or under) POLYPRO<br />

FC-LLC-120HT 115V to 20 Amps. (1 H.P. or under) CPVC<br />

FC-LLC-24HT 24 VAC (1 HP. or under) CPVC<br />

FC-LLC-120K 115V to 20 Amps. (1 H.P. or under) PVDF<br />

FC-LLC-24K 24 VAC (1 HP. or under) PVDF<br />

5-17<br />

5


5<br />

5-18<br />

HANNA HI504 PH/ORP CONTROLLER<br />

HI 504 introduces an innovative means of pH and ORP control which enhances the<br />

entire line of process controllers. This technology supplies the means to control, from<br />

any distance and in real time, one or more installations, allowing the user to optimize<br />

operations such as maintenance cycles. RS485 and Windows® compatible software<br />

provides for two-way communication where the user can control the complete regulation<br />

process from the convenience of a PC or through his cellular phone with SMS. A battery<br />

of self-diagnostic and troubleshooting functions, such as our innovative “sensor check”<br />

feature, guarantees reliability. Any type of industrial probe with a BNC connector can be<br />

used with this controller. The exclusive fail-safe alarm system protects against problems<br />

caused by power supply failure or signal interruption. HI 504 Process Controller Series<br />

complies with the production standards required by the Underwriters Laboratories (UL).<br />

It is available with single setpoint, dual setpoint, single setpoint & advanced cleaning, or<br />

dual setpoint & advanced cleaning. It is available with single or dual analog output. It is<br />

available with 115VAC, 230 VAC and 100VAC power supply.<br />

HANNA HI700 EC CONTROLLER<br />

The HI 700 series of regulators offer state-of-the-art specifi cations for your process control.<br />

They can be confi gured for ON/OFF, Proportional, PI or PID control. They can be<br />

customized to best fi t your application. A menu-driven display aids the user throughout<br />

the operations with running messages and clear prompts. All relevant parameters can be<br />

simply adjusted and will remain memorized until overwritten. Bright LED’s show the<br />

current status even from a distance. With self-diagnostic features and extractable terminals,<br />

installation and maintenance are rapid and simple. Password protection guarantees<br />

that the calibration and predetermined parameters cannot be altered unnecessarily. The<br />

controllers can operate with 4-ring probe or 4-20 mA signal. They accept probes with or<br />

without a built-in Pt100 temperature sensor. HI 710 monitors and controls both conductivity<br />

and TDS. It is available with 115VAC or 230 VAC power supply.<br />

HANNA PH, ORP, FREE/TOTAL CHLORINE ANALYSER<br />

The PCA 310 series of analyzers check chlorine levels in applications such as pools and<br />

spas, drinking water and infl uent and effl uent discharge of water to ensure public safety,<br />

prevent waste and protect the environment by reducing over dosage. Features include<br />

alarms that can be set for chlorine control, parameters that can be sent through SMS,<br />

large graphical display with backlight, user-friendly interface, and it can store up to 3500<br />

pieces of data, that can be displayed or downloaded to a PC. PCA 320 also measures pH<br />

and temperature. PCA330 also measures pH, temperature and ORP.


Notes:<br />

• For the sensor type of pH electrodes specify 1 for LT series(-10 to <strong>80</strong>°C / 23 to 156°F; 0 to<br />

12 pH), 2 for GP series (General Purpose), 3 for HT series (0 to 100°C / 32 to 212°F; 0 to<br />

14 pH) and 4 for HF (Fluoride-resistant)<br />

• For the sensor type of ORP electrodes specify 1 for Platinum and 2 for Gold.<br />

• Available with BNC connector, wire direct connection, BNC + Pt100 temperature sensor,<br />

direct wire + Pt 100 temperature sensor, BNC + Pt 1000 temperature sensor, direct wire +<br />

Pt1000 temperature sensor, BNC connector, amplifi ed, and BNC + Pt 100 sensor, amplifi ed<br />

• Available cable length include 5, 10, 15 m for non-amplifi ed electrodes and 15, 25, 50, 75<br />

m for amplifi ed electrodes<br />

HANNA INDUSTRIAL PROBES<br />

HANNA instruments® presents a new series of combination pH and ORP electrodes,<br />

including more than 300 models, incorporating over 20 years of electrode<br />

manufacturing experience. The most advanced feature of this series is the electrode<br />

shape with fl at tip, which virtually eliminates deposits that can foul the<br />

electrode, signifi cantly reducing necessary maintenance. This characteristic<br />

makes fl at tip electrodes ideal for continuous in-line monitoring, and with solutions<br />

containing aggressive chemicals. The PVDF body offers a higher level of<br />

mechanical and temperature resistance. Moreover, the PVDF material is nontoxic<br />

and compatible with food applications. Each pH and ORP electrode is provided<br />

with an internal matching pin that can avoid typical problems caused by<br />

grounding loop current, such as, progressive damage of the electrode, fl uctuating<br />

measurements, and poor process regulation<br />

HANNA POCKET TESTERS<br />

With these powerful waterproof testers, you can easily measure pH, EC/TDS,<br />

temperature, and ORP. These instruments feature replaceable electrode technology<br />

and stainless steel temperature probes for faster, more precise measurements.<br />

The EC/TDS meters have graphite probes for fast response and contamination<br />

resistance. At startup, each tester performs a self check then displays the<br />

remaining battery level assuring proper working condition. A stability indicator<br />

tells you when to take the reading and a hold button freezes the display for easy<br />

and accurate recording. All information is displayed on a redesigned LCD<br />

that gives you the complete picture at a glance. Features include Replaceable<br />

Electrodes, Rejuvenating pH Junctions, Contamination Resistance, and Close<br />

Proximity Temperature Probe.<br />

Model Number HI 98120 HI 98121 HI 98127 HI 98128 HI 98129 HI 98130 HI 98311 HI 98312<br />

measures ORP pH/ORP pHep®4 pHep®5 Combo pH/EC Combo DiST®5 DiST®6<br />

pH 2.0-16.0 2.00 - 16.00 2.00-16.00 0.00 - 14.00 0.00 - 14.00<br />

EC 0 to 3999 μS/cm 0.00 to 20.00 mS/cm 0 to 3999 μS/cm 0.00 to 20.00 mS/cm<br />

TDS 0 to 2000 ppm 0.00 to 10.00 ppt 0 to 2000 ppm 0.00 to 10.00 ppt<br />

ORP ±1000 mV ±1000 mV<br />

Part # Measures Junction<br />

HI1006 pH PTFE<br />

HI1016 pH Ceramic<br />

HI1026 pH Open<br />

HI2004 ORP PTFE<br />

HI2014 ORP Ceramic<br />

HI2024 ORP Open<br />

Temp. 0.0 to 60.0°C 0.0 to 60.0°C 0.0 to 60.0°C 0.0 to 60.0°C 0.0 to 60.0°C 0.0 to 60.0°C 0.0 to 60.0°C 0.0 to 60.0°C<br />

Battery Life (hrs) 300 250 300 300 100 100 100 100<br />

5-19<br />

5


5<br />

5-20<br />

HANNA MULTI PARAMETER METER<br />

The HANNA HI 982<strong>80</strong> multiparameter portable meter with GPS receiver monitors<br />

up to 13 different water quality parameters (6 measured, 7 calculated) including<br />

pH, ORP, conductivity, temperature, DO and many more. Measurements<br />

from specifi c locations are tracked with detailed coordinate information that can<br />

be viewed immediately on the display. GPS information can be transferred to a<br />

PC using HANNA’s HI 929828 software. GPS information can also be viewed<br />

by GPS mapping software such as Google maps. Clicking on visited locations<br />

using mapping software such as Google Maps displays measurement information.<br />

The built-in 12 channel GPS receiver and antenna guarantees a position accuracy<br />

of 30 ft (10 m). For measuring points within a 30 ft range or where GPS<br />

signals are not available, HI 982<strong>80</strong>’s Fast Tracker is invaluable for associating<br />

measurements with their locations. HANNA’s exclusive Fast Tracker—Tag<br />

I.D. System monitors and records data using iButton®s that can be installed at<br />

any number of sampling sites. The HI 982<strong>80</strong> has a graphic, backlit display that<br />

automatically sizes the digits to fi t the screen and allows full confi guration of<br />

each parameter measured along with on-screen graphing capability. The meter<br />

incorporates comprehensive GLP features and the downloading of data via USB<br />

connection. Each parameter is supported by on-screen context sensitive help,<br />

both in the calibration mode and during measurement. Designed for outdoor<br />

environments, the meter is impact resistant and waterproof.<br />

CALIBRATION AND BUFFER SOLUTIONS<br />

Calibration and buffer solutions are available for ph, ORP, sodium, sodium chloride,<br />

total dissolved solids EC, fl uoride, conductivity, dissolved Oxygen in 20 ml pouches<br />

as well as 230 ml and 460 ml bottles. A wide variety of electrode cleaning solutions<br />

are also available.


Part # Pipe Size GPM LPM<br />

Flow<br />

Direction<br />

U-30150P 1-1/2” 20 to 100 75 to 375 UP<br />

D-30150P 1-1/2” 20 to 100 75 to 375 DOWN<br />

U-30150PR 1-1/2” 9 to 30 30 to 120 UP<br />

D-30150PR 1-1/2” 9 to 30 30 to 120 DOWN<br />

U-30200P 2” 40 to 150 150 to 550 UP<br />

D-30200P 2” 40 to 150 150 to 550 DOWN<br />

U-30200PR 2” 18 to 70 70 to 2<strong>80</strong> UP<br />

D-30200PR 2” 18 to 70 70 to 2<strong>80</strong> DOWN<br />

F300 - PITOT TUBE ACRYLIC FLOWMETERS<br />

The F-300 series fl owmeter has been a pool industry standard for more than 30 years.<br />

It is also well suited to irrigation and municipal water system applications. The F-300 series<br />

has a tough, one piece machined acrylic meter body, 316 SS or Tefl on fl oat, permanent screen<br />

printed scale, and a calibrated pitot tube. Standard F-300 series fl owmeters are designed to<br />

mount on a horizontal pipe, however, should your system lack the room required for this<br />

type of installation, the D & U (downstream or upstream fl ow) series, for vertical mount, is<br />

offered.<br />

Part # Pipe Size GPM LPM<br />

F-30100T 1” 5 to 35 20 to 160<br />

F-30100TR 1” 2 to 10 8 to 38<br />

F-30125T 1 1/4 15 to 75 60 to 2<strong>80</strong><br />

F-30125TR 1 1/4" 5 to 35 30 to 130<br />

F-30150T 1 1/2 20 to 100 75 to 375<br />

F-30150TR 1 1/2" 9 to 30 30 to 110<br />

F-30200T 2” 40 to 150 150 to 550<br />

F-30200TR 2” 15 to 70 60 to 260<br />

F-30250T 2-1/2” 60 to 240 225 to 900<br />

F-30300T 3” <strong>80</strong> to 300 300 to 1125<br />

F-30300TR 3” 40 to 140 160 to 520<br />

F-30400T 4” 125 to 500 550 to 2000<br />

F-30600T 6” 250 to 1050 900 to 3900<br />

F-30<strong>80</strong>0T 8” 500 to 1900 2000 to 7200<br />

5-21<br />

5


5<br />

5-22<br />

F-400N MACHINED ACRYLIC TUBE FLOWMETER<br />

Features<br />

• Tough machined acrylic meter body, highly polished to a clear fi nish.<br />

• Direct reading permanent scale and 316 stainless steel or Hastelloy rod guided fl oats.<br />

• White back refl ector for easy reading.<br />

• F/NPT adapters with Viton o-ring seals and aluminum “stress ring” thread supports.<br />

• 316 stainless steel or Hastelloy rod guided fl oats and white back for easy reading.<br />

• Acceptable in direct sunlight applications<br />

• Maximum pressure drop: 2 PSI and approximate shipping wt: 0.5 lbs (0.23 kg)<br />

For Liquid<br />

Range<br />

Adapter<br />

Size Adapter Float<br />

Part # Range (GPM) (LPM) ( F/NPT) Material Material<br />

316 SS Guide Rod material<br />

F-40250LN-4 0.025 to 0.250 0.1 to 1.0 1/4” PVC PVC<br />

F-40250LN-6 0.025 to 0.250 0.1 to 1.0 3/8” PP PVC<br />

F-40050LN-4 0.050 to 0.500 0.2 to 2.0 1/4” PVC 316 SS<br />

F-40050LN-6 0.050 to 0.500 0.2 to 2.0 3/8” PP 316 SS<br />

F-40375LN-6 0.1 to 1.0 0.4 to 4.0 3/8” PP PVC<br />

F-40375LN-8 0.1 to 1.0 0.4 to 4.0 1/2” PP PVC<br />

F-40376LN-6 0.2 to 2.0 1.0 to 7.5 3/8” PP 316 SS<br />

F-40376LN-8 0.2 to 2.0 1.0 to 7.5 1/2” PP 316 SS<br />

F-40377LN-6 0.3 to 3.0 1.5 to 11 3/8” PP 316 SS<br />

F-40377LN-8 0.3 to 3.0 1.5 to 11 1/2” PP 316 SS<br />

F-40500LN-6 0.5 to 5.0 2.0 to 20 3/8” PP 316 SS<br />

F-40500LN-8 0.5 to 5.0 2.0 to 20 1/2” PP 316 SS<br />

Hastelloy Guide Rod Material<br />

F-40250LK-4 0.025 to 0.250 0.1 to 1.0 1/4” PVC PVC<br />

F-40250LK-6 0.025 to 0.250 0.1 to 1.0 3/8” PP PVC<br />

F-40050LK-4 0.050 to 0.500 0.2 to 2.0 1/4” PVC Hastelloy<br />

F-40050LK-6 0.050 to 0.500 0.2 to 2.0 3/8” PP Hastelloy<br />

F-40375LK-6 0.1 to 1.0 0.4 to 4.0 3/8” PP PVC<br />

F-40375LK-8 0.1 to 1.0 0.4 to 4.0 1/2” PP PVC<br />

F-40376LK-6 0.2 to 2.0 1.0 to 7.5 3/8” PP Hastelloy<br />

F-40376LK-8 0.2 to 2.0 1.0 to 7.5 1/2” PP Hastelloy<br />

F-40377LK-6 0.3 to 3.0 1.5 to 11 3/8” PP Hastelloy<br />

F-40377LK-8 0.3 to 3.0 1.5 to 11 1/2” PP Hastelloy<br />

F-40500LK-6 0.5 to 5.0 2.0 to 20 3/8” PP Hastelloy<br />

F-40500LK-8 0.5 to 5.0 2.0 to 20 1/2” PP Hastelloy<br />

Materials of Construction<br />

Meter Body: Cast Acrylic Rod\Adapters: Polypropylene or<br />

PVC (varies per model)<br />

O-ring seals:Viton (optional EPDM)<br />

Float:Standard Series, 316SS or PVC (varies per model)<br />

K- Series, Hastelloy or PVC (varies per model)<br />

Guide Rod: Standard Series, 316SS and K- Series, Hastelloy<br />

Specifi cations<br />

Max. working pressure: 150 PSI (10.3 bar) @ 70 °F (21 °C)<br />

Max. Fluid Temperature:<br />

Polypropylene adapters: 150 °F (65 °C) @ 0 PSI<br />

PVC adapters and fl oats: 120 °F (49 °C) @ 0 PSI<br />

Full scale accuracy: +/- 5%<br />

Calibration fl uid: water with specifi c gravity of 1.0<br />

Scale length: 4” (100mm)<br />

For Air<br />

Range Range<br />

Adapter<br />

Size Adapter Float<br />

Part # (SCFM) (CMPH) ( F/NPT) Material Material<br />

F-40250GN-4 0.20 to 2.0 0.4 to 3.2 1/4” PVC PVC<br />

F-40250GN-6 0.20 to 2.0 0.4 to 3.2 3/8” PP PVC<br />

F-40376GN-6 0.75 to 7.5 1.0 to 10 3/8” PP 316 SS<br />

F-40376GN-8 0.75 to 7.5 1.0 to 10 1/2” PP 316 SS<br />

F-40377GN-6 1.0 to 12 2.0 to 20 3/8” PP 316 SS<br />

F-40377GN-8 1.0 to 12 2.0 to 20 1/2” PP 316 SS<br />

F-40500GN-6 2.0 to 20 4.0 to 34 3/8” PP 316 SS<br />

F-40500GN-8 2.0 to 20 4.0 to 34 1/2” PP 316 SS<br />

F-40500LK-6 0.5 to 5.0 2.0 to 20 3/8” PP Hastelloy<br />

F-40500LK-8 0.5 to 5.0 2.0 to 20 1/2” PP Hastelloy


F-410N MACHINED ACRYLIC TUBE FLOWMETER<br />

Features<br />

• Tough machined acrylic meter body, highly polished to a clear fi nish.<br />

• Direct reading permanent scale.<br />

• White back refl ector for easy reading.<br />

• F/NPT adapters with Viton o-ring seals and aluminum “stress ring” thread supports.<br />

• 316 stainless steel or Hastelloy rod guided fl oats.<br />

• Acceptable in direct sunlight applications.<br />

Materials of Construction<br />

Meter Body: Cast Acrylic Rod<br />

Adapters: Polypropylene<br />

Guide Rod Holder: Polypropylene<br />

O-ring seals: Viton (optional EPDM)<br />

Float: Standard Series is 316SS and K- Series, Hastelloy<br />

Guide Rod: Standard Series, 316SS and K- Series, Hastelloy<br />

For Liquid<br />

Range<br />

Adapter<br />

Size Adapter Float<br />

Part #<br />

316 SS Guide Rod<br />

Range (GPM) (LPM) ( F/NPT) Material Material<br />

F-40750LN-12 1 to 10 4 to 38 3/4” PP 316 SS<br />

F-40750LN-16 1 to 10 4 to 38 1” PP 316 SS<br />

F-41017LN-12 1 to 17 4 to 64 3/4” PP 316 SS<br />

F-41017LN-16 1 to 17 4 to 64 1” PP 316 SS<br />

F-41000LN-12 2 to 20 8 to <strong>80</strong> 3/4” PP 316 SS<br />

F-41000LN-16 2 to 20 8 to <strong>80</strong> 1” PP 316 SS<br />

Hastelloy Guide Rod<br />

F-40750LK-12 1 to 10 4 to 38 3/4” PP Hastelloy<br />

F-40750LK-16 1 to 10 4 to 38 1” PP Hastelloy<br />

F-41017LK-12 1 to 17 4 to 64 3/4” PP Hastelloy<br />

F-41017LK-16 1 to 17 4 to 64 1” PP Hastelloy<br />

F-41000LK-12 2 to 20 8 to <strong>80</strong> 3/4” PP Hastelloy<br />

F-41000LK-16 2 to 20 8 to <strong>80</strong> 1” PP Hastelloy<br />

Specifi cations<br />

Max. working pressure: 150 PSI (10.3 bar) @ 70 °F (21 °C)<br />

Max. Fluid Temperature: 150 °F (65 °C) @ 0 PSI<br />

Full scale accuracy: +/- 5%<br />

Calibration fl uid: Water with specifi c gravity of 1.0<br />

Scale length: 5” (127mm)<br />

Maximum pressure drop: 2 PSI<br />

Approximate shipping wt: 2 lb. (.91 kg)<br />

For Air<br />

Range Range<br />

Adapter<br />

Size Adapter Float<br />

Part # (SCFM) (CMPH) ( F/NPT) Material Material<br />

F-40750GN-12 4 to 45 8 to <strong>80</strong> 3/4” PP 316 SS<br />

F-40750GN-16 4 to 45 8 to <strong>80</strong> 1” PP 316 SS<br />

F-41017GN-12 5 to 75 10 to 125 3/4” PP 316 SS<br />

F-41017GN-16 5 to 75 10 to 125 1” PP 316 SS<br />

F-41000GN-12 10 to <strong>80</strong> 20 to 140 3/4” PP 316 SS<br />

F-41000GN-16 10 to <strong>80</strong> 20 to 140 1” PP 316 SS<br />

F-40500GN-8 2.0 to 20 4.0 to 34 1/2” PP 316 SS<br />

F-40500LK-6 0.5 to 5.0 2.0 to 20 3/8” PP Hastelloy<br />

F-40500LK-8 0.5 to 5.0 2.0 to 20 1/2” PP Hastelloy<br />

5-23<br />

5


5<br />

5-24<br />

F-420N MACHINED ACRYLIC TUBE FLOWMETER<br />

Features<br />

• Tough machined acrylic meter body, highly polished to a clear fi nish.<br />

• Direct reading permanent scale with white back refl ector for easy reading.<br />

• 1” F/NPT or 1-1/2” M/NPT adapters with high grade Viton o-ring seals .<br />

• 316 stainless steel or Hastelloy rod guided fl oats.<br />

• Acceptable in direct sunlight applications.<br />

Materials of Construction<br />

Meter Body: Cast Acrylic Rod<br />

Adapters: PVC<br />

Guide Rod Holder: Polysulfone<br />

O-ring seals:Viton (optional EPDM)<br />

Float: Standard Series, 316SS and K-Series, Hastelloy<br />

Guide Rod: Standard Series, 316SS and K- Series, Hastelloy<br />

For Liquid<br />

Range Adapter Size Adapter Float<br />

Part # Range (GPM) (LPM) ( F/NPT) Material Material<br />

316 SS Guide Rod material<br />

F-42025LN-16 5 to 25 20 to 100 1” F/NPT PVC 316 SS<br />

F-42025LN 5 to 25 20 to 100 1-1/2” M/NPT PVC 316 SS<br />

F-42040LN-16 8 to 40 30 to 150 1” F/NPT PVC 316 SS<br />

F-42040LN 8 to 40 30 to 150 1-1/2” M/NPT PVC 316 SS<br />

F-42050LN-16 10 to 50 40 to 200 1” F/NPT PVC 316 SS<br />

F-42050LN 10 to 50 40 to 200 1-1/2” M/NPT PVC 316 SS<br />

Hastelloy Guide Rod material<br />

F-42025LK-16 5 to 25 20 to 100 1” F/NPT PVC 316 SS<br />

F-42025LK 5 to 25 20 to 100 1-1/2” M/NPT PVC 316 SS<br />

F-42040LK-16 8 to 40 30 to 150 1” F/NPT PVC 316 SS<br />

F-42040LK 8 to 40 30 to 150 1-1/2” M/NPT PVC 316 SS<br />

F-42050LK-16 10 to 50 40 to 200 1” F/NPT PVC 316 SS<br />

F-42050LK 10 to 50 40 to 200 1-1/2” M/NPT PVC 316 SS<br />

Specifi cations<br />

Max. working pressure: 130 PSI (8.9 bar) @ 70 °F (21 °C)<br />

Max. Fluid Temperature: 130 °F (54 °C) @ 0 PSI<br />

Full scale accuracy: +/- 5%<br />

Calibration fl uid: Water with specifi c gravity of 1.0<br />

Scale length: 4” (100mm)<br />

Maximum pressure drop: 2 PSI<br />

Approximate shipping wt: 2 lb. (.91 kg)


F-430N MACHINED ACRYLIC TUBE FLOWMETER<br />

Features<br />

• Tough machined acrylic meter body, highly polished to a clear fi nish.<br />

• Direct reading permanent scale.<br />

• White back refl ector for easy reading.<br />

• 1-1/2” or 2” F/NPT adapters with high grade Viton O-ring seals and aluminum “stress<br />

ring” thread supports.<br />

• 316 stainless steel or Hastelloy rod guided fl oats.<br />

• Acceptable for direct sunlight applications.<br />

Materials of Construction<br />

Meter Body: Cast Acrylic Rod<br />

Adapters: PVC<br />

Guide Rod Holder: Polysulfone<br />

O-ring seals: Viton (optional EPDM)<br />

Float:Standard Series, 316SS and K-Series, Hastelloy<br />

Guide Rod: Standard Series, 316SS and K- Series, Hastelloy<br />

For Liquid<br />

Range Adapter Size Adapter Float<br />

Part # Range (GPM) (LPM) ( F/NPT) Material Material<br />

316 SS Guide Rod material<br />

F-43040LNS 4 to 40 15 to 150 2” PVC 316 SS<br />

F-43040LNS-24 4 to 40 15 to 150 1-1/2” PVC 316 SS<br />

F-43060LNS 6 to 60 20 to 230 2” PVC 316 SS<br />

F-43060LNS-24 6 to 60 20 to 230 1-1/2” PVC 316 SS<br />

F-430<strong>80</strong>LNS 8 to <strong>80</strong> 30 to 300 2” PVC 316 SS<br />

F-430<strong>80</strong>LNS-24 8 to <strong>80</strong> 30 to 300 1-1/2” PVC 316 SS<br />

F-43100LNS 20 to 100 75 to 375 2” PVC 316 SS<br />

F-43100LNS-24 20 to 100 75 to 375 1-1/2” PVC 316 SS<br />

Hastelloy Guide Rod material<br />

F-43040LNK 4 to 40 15 to 150 2” PVC Hastelloy<br />

F-43040LNK-24 4 to 40 15 to 150 1-1/2” PVC Hastelloy<br />

F-43060LNK 6 to 60 20 to 230 2” PVC Hastelloy<br />

F-43060LNK-24 6 to 60 20 to 230 1-1/2” PVC Hastelloy<br />

F-430<strong>80</strong>LNK 8 to <strong>80</strong> 30 to 300 2” PVC Hastelloy<br />

F-430<strong>80</strong>LNK-24 8 to <strong>80</strong> 30 to 300 1-1/2” PVC Hastelloy<br />

F-43100LNK 20 to 100 75 to 375 2” PVC Hastelloy<br />

F-43100LNK-24 20 to 100 75 to 375 1-1/2” PVC Hastelloy<br />

Specifi cations<br />

Max. working pressure: 130 PSI (8.9 bar) @ 70 °F (21 °C)<br />

Max. Fluid Temperature: 130 °F (54 °C) @ 0 PSI<br />

Full scale accuracy: +/- 5%<br />

Calibration fl uid: water with specifi c gravity of 1.0<br />

Scale length: 5” (127mm)<br />

Maximum pressure drop: 3 PSI<br />

Approximate shipping wt: 6 lb. (2.7 kg)<br />

5-25<br />

5


5<br />

5-26<br />

Specifi cations<br />

Temperature: 200°F/93°C @ 0 pressure<br />

Pressure: 250 psig/17.2 Bar @70°F/21°C<br />

Full scale accuracy: ± 5%<br />

Meter Body material: Machined acrylic<br />

Adapter material: Polypropylene<br />

O-rings: Viton<br />

Float material: #316 SS<br />

Approximate shipping wt.: 0.2 lbs. (.907 kg.)<br />

F-550 MACHINED ACRYLIC BLOCK FLOWMETER<br />

Features<br />

• Durable, highly polished, one piece meter body.<br />

• 316 Stainless steel fl oats and fl oat guides.<br />

• Sturdy adapters with Viton® O-ring seals.<br />

• Bulkhead nuts attach directly to inside panel.<br />

• Separate mounting screws are not required.<br />

• Adjustable Flow Control Valve (F-550A only) easy to disassemble. No special tools.<br />

required, ALL FIELD REPLACEABLE.<br />

• Acceptable for direct sunlight applications.<br />

For Liquid<br />

Range Adapter Size Float Float<br />

Part # Range (GPM) (LPM) ( F/NPT) Material Material<br />

F-55250L 0.025 to 0.250 0.1 to 1 1/4” M/NPT #316 SS<br />

F-55375L 0.1 to 1 0.4 to 4 3/8” M/NPT #316 SS 316 SS<br />

F-55376L 0.2 to 2 0.75 to 7.5 3/8” M/NPT #316 SS 316 SS<br />

F-55500L 0.5 to 5 2 to 20 1/2” M/NPT #316 SS 316 SS<br />

F-55750L 1 to 10 4 to 40 3/4” M/NPT #316 SS 316 SS<br />

F-55005L 1 to 5 3 to 18 1” M/NPT Tefl on 316 SS<br />

F-55010L 1 to 10 4 to 40 1” M/NPT #316 SS 316 SS<br />

F-55015L 1 to 15 5 to 60 1” M/NPT #316 SS 316 SS<br />

F-55200L 2 to 20 7.5 to 75 1" M/NPT #316 SS 316 SS<br />

F-43100LNK-24 20 to 100 75 to 375 1-1/2” PVC Hastelloy<br />

For Air<br />

Range Adapter Size Float mate- Adapter Float<br />

Part # (SCFM) ( F/NPT) rial material material<br />

F-55250G 0.1 to 1.2 1/4” M/NPT #316 SS<br />

F-55375G 0.5 to 4.5 3/8” M/NPT #316 SS PVC 316 SS<br />

F-55376G 1 to 7 3/8” M/NPT #316 SS PVC 316 SS<br />

F-55500G 2 to 20 1/2” M/NPT #316 SS PVC 316 SS<br />

F-55750G 4 to 45 3/4” M/NPT #316 SS PVC 316 SS


Materials of Construction<br />

Meter Body: Polysulfone<br />

Adapters:<br />

Standard Series: Polysulfone M/NPT<br />

Solarmeter Series: Brass F/NPT, M/NPT, or Sweat<br />

Guide Rod Holder: Polysulfone<br />

O-ring seals: Viton (optional EPDM)<br />

Union Nuts (non wetted):<br />

Standard Series: Polysulfone<br />

Solarmeter Series: Anodized Aluminum<br />

Float: 316SS, PVC or Tefl on (varies per model)<br />

Guide Rod: Standard Series, 316SS and K- Series, Hastelloy<br />

Pipe<br />

M/NPT<br />

Range<br />

(GPM)<br />

F-440 POLYSULFONE FLOWMETER<br />

Features<br />

• Polysulfone meter body resists high temperatures and pressures.<br />

• Compact size for tight installation spaces.<br />

• 316SS or Hastelloy rod guided fl oat.<br />

• Union connections for easy installation and maintenance.<br />

• Direct reading permanent scale.<br />

Range<br />

(LPM)<br />

Float<br />

Material<br />

For Liquid<br />

Specifi cations<br />

Max. working pressure:150 PSI (10.3 bar) @ 70 °F (21 °C)<br />

Max. fl uid temperature:<br />

Standard units: 212 °F (100 °C) @ 0 PSI<br />

Units with PVC fl oats: 130 °F (54 °C) @ 0 PSI<br />

Solarmeter units: 240 °F (115 °C) @ 0 PSI<br />

Full scale accuracy:+/- 5%<br />

Calibration fl uid: water with specifi c gravity of 1.0<br />

Scale length: 2” (50mm)<br />

Environment: Not for direct sunlight exposure.<br />

Maximum pressure drop: 2 PSI<br />

Approximate shipping wt: 0.5 lbs (0.23 kg)<br />

In-Line Mount<br />

Part #<br />

Panel Mount<br />

Part #<br />

Panel Mount Adjustable<br />

Part #<br />

316 SS Guide Rod<br />

3/8” .025 to .250 0.1 to 1.0 PVC F-44250LH-6 F-44250LHE-6 F-44250LEA-6<br />

1/2” .025 to .250 0.1 to 1.0 PVC F-44250LH-8 F-44250LHE-8 F-44250LEA-8<br />

3/8” 0.1 to 1.0 0.4 to 4.0 316 SS F-44375LH-6 F-44375LHE-6 F-44375LEA-6<br />

1/2” 0.1 to 1.0 0.4 to 4.0 316 SS F-44375LH-8 F-44375LHE-8 F-44375LEA-8<br />

3/8” 0.2 to 2.0 0.75 to 7.5 316 SS F-44376LH-6 F-44376LHE-6 F-44376LEA-6<br />

1/2” 0.2 to 2.0 0.75 to 7.5 316 SS F-44376LH-8 F-44376LHE-8 F-44376LEA-8<br />

3/8” 0.5 to 5.0 1.8 to 18.0 316 SS F-44500LH-6 F-44500LHE-6 F-44500LEA-6<br />

1/2” 0.5 to 5.0 1.8 to 18.0 316 SS F-44500LH-8 F-44500LHE-8 F-44500LEA-8<br />

1/2” 1.0 to 10.0 5.0 to 37.5 316 SS F-44750LH-8 F-44750LHE-8 F-44750LEA-8<br />

3/4” 1.0 to 10.0 5.0 to 37.5 316 SS F-44750LH-12 F-44750LHE-12 F-44750LEA-12<br />

Hastelloy Guide Rod<br />

3/8” .025 to .250 0.1 to 1.0 PVC F-44250LHK-6 F-44250LHKE-6 F-44250LKEA-6<br />

1/2” .025 to .250 0.1 to 1.0 PVC F-44250LHK-8 F-44250LHKE-8 F-44250LKEA-8<br />

3/8” 0.1 to 1.0 0.4 to 4.0 Tefl on F-44375LHK-6 F-44375LHKE-6 F-44375LKEA-6<br />

1/2” 0.1 to 1.0 0.4 to 4.0 Tefl on F-44375LHK-8 F-44375LHKE-8 F-44375LKEA-8<br />

3/8” 0.2 to 2.0 0.75 to 7.5 Hastelloy F-44376LHK-6 F-44376LHKE-6 F-44376LKEA-6<br />

1/2” 0.2 to 2.0 0.75 to 7.5 Hastelloy F-44376LHK-8 F-44376LHKE-8 F-44376LKEA-8<br />

3/8” 0.5 to 5.0 1.8 to 18.0 Hastelloy F-44500LHK-6 F-44500LHKE-6 F-44500LKEA-6<br />

1/2” 0.5 to 5.0 1.8 to 18.0 Hastelloy F-44500LHK-8 F-44500LHKE-8 F-44500LKEA-8<br />

1/2” 1.0 to 10.0 5.0 to 37.5 Hastelloy F-44750LHK-8 F-44750LHKE-8 F-44750LKEA-8<br />

3/4” 1.0 to 10.0 5.0 to 37.5 Hastelloy F-44750LHK-12 F-44750LHKE-12 F-44750LKEA-12<br />

5-27<br />

5


5<br />

5-28<br />

Materials of Construction<br />

Meter Body: Polysulfone<br />

Adapters:<br />

Standard Series: Polysulfone F/NPT or M/NPT<br />

Solarmeter Series: Brass M/NPT or Sweat<br />

Guide Rod Holder: Polysulfone<br />

O-ring seals: Viton (optional EPDM)<br />

Union Nuts (non wetted):<br />

Standard Series: Polysulfone<br />

Solarmeter Series: Anodized Aluminum<br />

Guide Rod:<br />

Standard Series: 16SS<br />

K- Series: Hastelloy<br />

F-450 POLYSULFONE FLOWMETER<br />

Features<br />

• Polysulfone meter body resists high temperatures and pressures.<br />

• Taller size for easier reading.<br />

• 316SS or Hastelloy rod guided fl oat.<br />

• Union connections for easy installation and maintenance.<br />

• Direct reading permanent scale.<br />

For Liquid<br />

Specifi cations<br />

Max. working pressure: 150 PSI (10.3 bar) @ 70 °F (21 °C)<br />

Max. fl uid temperature:<br />

Standard units: 212 °F (100 °C) @ 0 PSI<br />

Solarmeter units: 240 °F (115 °C) @ 0 PSI<br />

Full scale accuracy: +/- 5%<br />

Calibration fl uid: water, specifi c gravity 1.0<br />

Scale length: 4” (100mm)<br />

Environment: Not for direct sunlight exposure.<br />

Maximum pressure drop: 2 PSI<br />

Approximate shipping wt: 0.5 lb. (.23 kg)<br />

Also available in 1”, 1 1/2”, and 2” sizes<br />

Pipe Size Range (GPM) Range (LPM) Float Material In-Line Mount Part # Panel Mount Part #<br />

Panel Mount<br />

Adjustable Part #<br />

3/8” F/NPT 0.1 to 1.0 0.4 to 4.0 Tefl on<br />

316 SS Guide Rod<br />

F-45375LHN-6 F-45375LHNE-6 F-45375LEA-6<br />

1/2” M/NPT 0.1 to 1.0 0.4 to 4.0 Tefl on F-45375LHN-8 F-45375LHNE-8 F-45375LEA-8<br />

3/8” F/NPT 0.2 to 2.0 1.0 to 7.5 316 SS F-45376LHN-6 F-45376LHNE-6 F-45376LEA-6<br />

1/2” M/NPT 0.2 to 2.0 1.0 to 7.5 316 SS F-45376LHN-8 F-45376LHNE-8 F-45376LEA-8<br />

3/8” F/NPT 0.5 to 5.0 2.0 to 20.0 316 SS F-45500LHN-6 F-45500LHNE-6 F-45500LEA-6<br />

1/2” M/NPT 0.5 to 5.0 2.0 to 20.0 316 SS F-45500LHN-8 F-45500LHNE-8 F-45500LEA-8<br />

3/4” M/NPT 0.5 to 5.0 2.0 to 20.0 316 SS F-45500LHN-12 F-45500LHNE-12 F-45500LEA-12<br />

3/4” M/NPT 1.0 to 10.0 4.0 to 40.0 316 SS F-45750LHN-12 F-45750LHNE-12 F-45750LEA-12<br />

3/8” F/NPT 0.1 to 1.0 0.4 to 4.0 Tefl on<br />

Hastelloy Guide Rod<br />

F-45375LHKN-6 F-45375LHKNE-6 F-45375LKEA-6<br />

1/2” M/NPT 0.1 to 1.0 0.4 to 4.0 Tefl on F-45375LHKN-8 F-45375LHKNE-8 F-45375LKEA-8<br />

3/8” F/NPT 0.2 to 2.0 1.0 to 7.5 Hastelloy F-45376LHKN-6 F-45376LHKNE-6 F-45376LKEA-6<br />

1/2” M/NPT 0.2 to 2.0 1.0 to 7.5 Hastelloy F-45376LHKN-8 F-45376LHKNE-8 F-45376LKEA-8<br />

3/8” F/NPT 0.5 to 5.0 2.0 to 20.0 Hastelloy F-45500LHKN-6 F-45500LHKNE-6 F-45500LKEA-6<br />

1/2” M/NPT 0.5 to 5.0 2.0 to 20.0 Hastelloy F-45500LHKN-8 F-45500LHKNE-8 F-45500LKEA-8<br />

3/4” M/NPT 0.5 to 5.0 2.0 to 20.0 Hastelloy F-45500LHKN-12 F-45500LHKNE-12 F-45500LKEA-12<br />

Pipe Size Range SCFM Range<br />

CMPH<br />

For Air<br />

Float Material In-Line Mount<br />

Part #<br />

Panel Mount<br />

Part #<br />

Panel Mount<br />

Adjustable Part #<br />

3/8” F/NPT 1.0 to 12.0 2.0 to 20.0 316 SS F-45376GHN-6 F-45376GHNE-6 F-45376GEA-6<br />

1/2” M/NPT 1.0 to 12.0 2.0 to 20.0 316 SS F-45376GHN-8 F-45376GHNE-8 F-45376GEA-8<br />

3/4” M/NPT 4.0 to 48.0 8.0 to <strong>80</strong>.0 316 SS F-45750GHN-12 F-45750GHNE-12 F-45750GEA-12


Materials of Construction<br />

Meter Body: Cast Acrylic Rod<br />

Pipe fi tting body: Polypropylene (PVDF optional)<br />

Adapter Connections: Polypropylene, PVDF, or PVC-U<br />

Unions: Anodized Aluminum<br />

Sensor, paddlewheel, axle: PVDF<br />

Sensor O-ring seals: Viton (optional EPDM)<br />

Enclosure: ABS<br />

Pipe Size<br />

F/NPT<br />

F-1000 DIGITAL PADDLEWHEEL FLOWMETER<br />

F1000 with Machined In-line Fitting<br />

Features<br />

• High accuracy digital paddlewheel technology with very low pressure drop.<br />

• 3/8”, 1/2”, 3/4”, 1”, 1-1/2”, and 2” female pipe threads.<br />

• Flow rate from .4 to 300 GPM<br />

• Tamper proof factory programming and the total reset function can be disabled.<br />

• Easy to read 6 digit LCD display, up to 4 decimal places.<br />

• Battery operated (2 AAA batteries included).<br />

Flow Ranfge<br />

(GPM) Rate Only Part # Total Only Part #<br />

For Liquid<br />

Rate and Total<br />

Part #<br />

Specifi cations<br />

Max. working pressure: 300 PSI (20 bar) @ 70 °F (21 °C)<br />

Max. fl uid temperature: 200 °F (93 °C) @ 0 PSI (for PP,<br />

PVDF adapters) and 140 F (60 C)<br />

@ 0 PSI (for PVC-U adapters)<br />

Max. ambient temperature: 14 to 110 °F / -10 to 43 °C<br />

Full scale accuracy: +/- 2%<br />

Power requirement: 2 AAA batteries (included)<br />

Enclosure: NEMA 4X (IP56)<br />

Maximum pressure drop: 8 PSI (0.5 bar)<br />

Approximate shipping wt: 5 lbs (2.3 kg)<br />

Flow Range<br />

LPM Rate Only Part # Total Only Part #<br />

Rate and Total<br />

Part #<br />

Models with Polypropylene Pipe Fitting material<br />

3/8” .8 to 8 RB-375PI-GPM1 TB-375PI-GPM1 RT-375PI-GPM1 3 to 30 RB-375PI-LPM1 TB-375PI-LPM1 RT-375PI-LPM1<br />

3/8” .4 to 4 RB-375PI-GPM2 TB-375PI-GPM2 RT-375PI-GPM2 1 to 10 RB-375PI-LPM2 TB-375PI-LPM2 RT-375PI-LPM2<br />

1/2” 2 to 20 RB-500PI-GPM1 TB-500PI-GPM1 RT-500PI-GPM1 7 to 70 RB-500PI-LPM1 TB-500PI-LPM1 RT-500PI-LPM1<br />

1/2” .5 to 5 RB-500PI-GPM2 TB-500PI-GPM2 RT-500PI-GPM2 2 to 20 RB-500PI-LPM2 TB-500PI-LPM2 RT-500PI-LPM2<br />

3/4” 4 to 40 RB-750PI-GPM1 TB-750PI-GPM1 RT-750PI-GPM1 15 to 150 RB-750PI-LPM1 TB-750PI-LPM1 RT-750PI-LPM1<br />

3/4” .8 to 8 RB-750PI-GPM2 TB-750PI-GPM2 RT-750PI-GPM2 3 to 30 RB-750PI-LPM2 TB-750PI-LPM2 RT-750PI-LPM2<br />

1” 6 to 60 RB-100PI-GPM1 TB-100PI-GPM1 RT-100PI-GPM1 25 to 250 RB-100PI-LPM1 TB-100PI-LPM1 RT-100PI-LPM1<br />

1” 2 to 20 RB-100PI-GPM2 TB-100PI-GPM2 RT-100PI-GPM2 7 to 70 RB-100PI-LPM2 TB-100PI-LPM2 RT-100PI-LPM2<br />

1-1/2” 15 to 150 RB-150PI-GPM1 TB-150PI-GPM1 RT-150PI-GPM1 60 to 600 RB-150PI-LPM1 TB-150PI-LPM1 RT-150PI-LPM1<br />

1-1/2” 10 to 100 RB-150PI-GPM2 TB-150PI-GPM2 RT-150PI-GPM2 25 to 250 RB-150PI-LPM2 TB-150PI-LPM2 RT-150PI-LPM2<br />

1-1/2” 6 to 60 RB-150PI-GPM3 TB-150PI-GPM3 RT-150PI-GPM3 40 to 400 RB-150PI-LPM3 TB-150PI-LPM3 RT-150PI-LPM3<br />

1-1/2” 2 to 20 RB-150PI-GPM4 TB-150PI-GPM4 RT-150PI-GPM4 25 to 250 RB-150PI-LPM4 TB-150PI-LPM4 RT-150PI-LPM4<br />

1-1/2” 1 to 10 RB-150PI-GPM5 TB-150PI-GPM5 RT-150PI-GPM5 7 to 70 RB-150PI-LPM5 TB-150PI-LPM5 RT-150PI-LPM5<br />

2” 30 to 300 RB-200PI-GPM1 TB-200PI-GPM1 RT-200PI-GPM1 4 to 40 RB-200PI-LPM1 TB-200PI-LPM1 RT-200PI-LPM1<br />

2” 15 to 150 RB-200PI-GPM2 TB-200PI-GPM2 RT-200PI-GPM2 100 to 1000 RB-200PI-LPM2 TB-200PI-LPM2 RT-200PI-LPM2<br />

2” 10 to 100 RB-200PI-GPM3 TB-200PI-GPM3 RT-200PI-GPM3 60 to 600 RB-200PI-LPM3 TB-200PI-LPM3 RT-200PI-LPM3<br />

2” 6 to 60 RB-200PI-GPM4 TB-200PI-GPM4 RT-200PI-GPM4 25 to 250 RB-200PI-LPM4 TB-200PI-LPM4 RT-200PI-LPM4<br />

2” 4 to 40 RB-200PI-GPM5 TB-200PI-GPM5 RT-200PI-GPM5 15 to 150 RB-200PI-LPM5 TB-200PI-LPM5 RT-200PI-LPM5<br />

2” 2 to 20 RB-200PI-GPM6 TB-200PI-GPM6 RT-200PI-GPM6 7 to 70 RB-200PI-LPM6 TB-200PI-LPM6 RT-200PI-LPM6<br />

5-29<br />

5


5<br />

5-30<br />

Materials of Construction<br />

Meter Body: Cast Acrylic Rod<br />

Pipe fi tting: Polypropylene (options: PVDF)<br />

Sensor, paddlewheel, axle: PVDF<br />

Sensor O-ring seals: Viton (optional EPDM)<br />

Enclosure: ABS<br />

Pipe Size<br />

F/NPT<br />

Flow Range<br />

(GPM) Rate Only Part # Total Only Part #<br />

F-1000 DIGITAL PADDLEWHEEL FLOWMETER<br />

F1000 with Molded In-line Fitting<br />

Features<br />

• High accuracy digital paddlewheel technology.<br />

• 3/8”, 1/2”, 3/4”, 1”, 1-1/2”, and 2” male pipe threads.<br />

• Flow rate from .4 to 200 GPM<br />

• Tamper proof factory programming and very low pressure drop.<br />

• Easy to read 6 digit LCD display, up to 4 decimal places.<br />

• Battery operated (2 AAA batteries included).<br />

• The total reset function can be disabled.<br />

For Liquid<br />

Rate and Total<br />

Part #<br />

Specifi cations<br />

Max. working pressure: 300 PSI (20 bar) @ 70 °F (21 °C)<br />

Max. fl uid temperature: 200 °F (93 °C) @ 0 PSI<br />

Max. ambient temperature: 14 to 110 °F/ -10 to 43 °C<br />

Full scale accuracy: +/- 2%<br />

Power requirement: 2 AAA batteries (included)<br />

Enclosure: NEMA 4X (IP56)<br />

Maximum pressure drop: 8 PSI (varies per model)<br />

Approximate shipping wt: 2 lb. (.91 kg)<br />

Flow Range<br />

LPM Rate Only Part # Total Only Part #<br />

Rate and Total<br />

Part #<br />

Models with Polypropylene Pipe Fitting material<br />

3/8” .8 to 8 RB-375MI-GPM1 TB-375MI-GPM1 RT-375MI-GPM1 3 to 30 RB-375MI-LPM1 TB-375MI-LPM1 RT-375MI-LPM1<br />

3/8” .4 to 4 RB-375MI-GPM2 TB-375MI-GPM2 RT-375MI-GPM2 1 to 10 RB-375MI-LPM2 TB-375MI-LPM2 RT-375MI-LPM2<br />

1/2” 2 to 20 RB-500MI-GPM1 TB-500MI-GPM1 RT-500MI-GPM1 7 to 70 RB-500MI-LPM1 TB-500MI-LPM1 RT-500MI-LPM1<br />

1/2” .5 to 5 RB-500MI-GPM2 TB-500MI-GPM2 RT-500MI-GPM2 2 to 20 RB-500MI-LPM2 TB-500MI-LPM2 RT-500MI-LPM2<br />

3/4” 3 to 30 RB-750MI-GPM1 TB-750MI-GPM1 RT-750MI-GPM1 11 to 110 RB-750MI-LPM1 TB-750MI-LPM1 RT-750MI-LPM1<br />

3/4” .8 to 8 RB-750MI-GPM2 TB-750MI-GPM2 RT-750MI-GPM2 3 to 30 RB-750MI-LPM2 TB-750MI-LPM2 RT-750MI-LPM2<br />

1” 5 to 50 RB-100MI-GPM1 TB-100MI-GPM1 RT-100MI-GPM1 20 to 200 RB-100MI-LPM1 TB-100MI-LPM1 RT-100MI-LPM1<br />

1” 2 to 20 RB-100MI-GPM2 TB-100MI-GPM2 RT-100MI-GPM2 7 to 70 RB-100MI-LPM2 TB-100MI-LPM2 RT-100MI-LPM2<br />

1-1/2” 4 to 40 RB-150MI-GPM1 TB-150MI-GPM1 RT-150MI-GPM1 15 to 150 RB-150MI-LPM1 TB-150MI-LPM1 RT-150MI-LPM1<br />

1-1/2” 6 to 60 RB-150MI-GPM2 TB-150MI-GPM2 RT-150MI-GPM2 25 to 250 RB-150MI-LPM2 TB-150MI-LPM2 RT-150MI-LPM2<br />

1-1/2” 10 to 100 RB-150MI-GPM3 TB-150MI-GPM3 RT-150MI-GPM3 40 to 400 RB-150MI-LPM3 TB-150MI-LPM3 RT-150MI-LPM3<br />

2” 4 to 40 RB-200MI-GPM1 TB-200MI-GPM1 RT-200MI-GPM1 15 to 150 RB-200MI-LPM1 TB-200MI-LPM1 RT-200MI-LPM1<br />

2” 6 to 60 RB-200MI-GPM2 TB-200MI-GPM2 RT-200MI-GPM2 25 to 250 RB-200MI-LPM2 TB-200MI-LPM2 RT-200MI-LPM2<br />

2” 10 to 100 RB-200MI-GPM3 TB-200MI-GPM3 RT-200MI-GPM3 40 to 400 RB-200MI-LPM3 TB-200MI-LPM3 RT-200MI-LPM3<br />

2” 20 to 200 RB-200MI-GPM4 TB-200MI-GPM4 RT-200MI-GPM4 70 to 700 RB-200MI-LPM4 TB-200MI-LPM4 RT-200MI-LPM4<br />

2” 10 to 100 RB-200PI-GPM3 TB-200PI-GPM3 RT-200PI-GPM3 60 to 600 RB-200PI-LPM3 TB-200PI-LPM3 RT-200PI-LPM3<br />

2” 6 to 60 RB-200PI-GPM4 TB-200PI-GPM4 RT-200PI-GPM4 25 to 250 RB-200PI-LPM4 TB-200PI-LPM4 RT-200PI-LPM4<br />

2” 4 to 40 RB-200PI-GPM5 TB-200PI-GPM5 RT-200PI-GPM5 15 to 150 RB-200PI-LPM5 TB-200PI-LPM5 RT-200PI-LPM5<br />

2” 2 to 20 RB-200PI-GPM6 TB-200PI-GPM6 RT-200PI-GPM6 7 to 70 RB-200PI-LPM6 TB-200PI-LPM6 RT-200PI-LPM6


Materials of Construction<br />

Pipe fi tting body: Polypropylene (options: PVDF)<br />

Pipe fi tting adapters: Polypropylene (options: PVDF, PVC)<br />

Union Nuts: Anodized Aluminum<br />

Sensor, paddlewheel, axle: PVDF<br />

Sensor O-ring seals: Viton (optional EPDM)<br />

Pipe<br />

Size<br />

F/NPT<br />

Flow<br />

Range<br />

(GPM)<br />

Rate and Total<br />

Display Part #<br />

F-2000 DIGITAL PADDLEWHEEL FLOWMETER<br />

F2000 with Machined In-line Fitting<br />

Features<br />

• High accuracy digital paddlewheel technology.<br />

• 3/8”, 1/2”, 3/4”, 1”, 1-1/2”, and 2” female pipe threads.<br />

• Flow rate from .4 to 300 GPM (1 to 1000 LPM)<br />

• Rate and total fl ow display with very low pressure drop.<br />

• Optional Process Control alarm or batch processing relay.<br />

• Optional 4-20mA or 0-10VDC output with front panel security lock-out.<br />

• Large, 8 digit LCD display, up to 4 decimal places.<br />

• Total reset function can be disabled and is fi eld programmable.<br />

Analog Output<br />

Part #<br />

Process Control<br />

Part #<br />

For Liquid<br />

Specifi cations<br />

Max. working pressure: 300 PSI (20 bar) @ 70 °F (21 °C)<br />

Max. fl uid temperature: 200 °F (93 °C) @ 0 PSI<br />

Max. ambient temperature: 14 to 110 °F/ -10 to 43 °C<br />

Full scale accuracy: +/- 1%<br />

Power requirement: 16-24VDC<br />

Model RT units only: 4 AA batteries or AC/DC transformer<br />

Signal Distance: AC sine wave sensor = 200 ft (60 m)<br />

Optional Hall Effect sensor = 1 mile (1.6 km)<br />

Signal Cable: 3 conductor shielded. Included 25 ft. (7.6 m)<br />

Max pressure drop: 8 PSI (varies per model)<br />

Enclosure: NEMA 4X (IP56)<br />

Flow<br />

Range<br />

LPM<br />

115v AC Models with Polypropylene Pipe Fitting<br />

Rate and Total<br />

Display Part #<br />

Analog Output<br />

Part #<br />

Process Control<br />

Part #<br />

3/8” .8 to 8 RTP138PG1GM1 AOP138M1GM1 PCP138M1GM1 3 to 30 RTP138M1LM1 AOP138M1LM1 PCP138M1LM1<br />

3/8” .4 to 4 RTP138PG2GM2 AOP138M2GM2 PCP138M2GM2 1 to 10 RTP138M2LM2 AOP138M2LM2 PCP138M2LM2<br />

1/2” 2 to 20 RTP150PG1GM1 AOP150M1GM1 PCP150M1GM1 7 to 70 RTP150M1LM1 AOP150M1LM1 PCP150M1LM1<br />

1/2” .5 to 5 RTP150PG2GM2 AOP150M2GM2 PCP150M2GM2 2 to 20 RTP150M2LM2 AOP150M2LM2 PCP150M2LM2<br />

3/4” 3 to 30 RTP175PG1GM1 AOP175M1GM1 PCP175M1GM1 11 to 110 RTP175M1LM1 AOP175M1LM1 PCP175M1LM1<br />

3/4” .8 to 8 RTP175PG2GM2 AOP175M2GM2 PCP175M2GM2 3 to 30 RTP175M2LM2 AOP175M2LM2 PCP175M2LM2<br />

1” 5 to 50 RTP110PG1GM1 AOP110M1GM1 PCP110M1GM1 20 to 200 RTP110M1LM1 AOP110M1LM1 PCP110M1LM1<br />

1” 2 to 20 RTP110PG2GM2 AOP110M2GM2 PCP110M2GM2 7 to 70 RTP110M2LM2 AOP110M2LM2 PCP110M2LM2<br />

1-1/2” 4 to 40 RTP115PG1GM1 AOP115M1GM1 PCP115M1GM1 15 to 150 RTP115M1LM1 AOP115M1LM1 PCP115M1LM1<br />

1-1/2” 6 to 60 RTP115PG2GM2 AOP115M2GM2 PCP115M2GM2 25 to 250 RTP115M2LM2 AOP115M2LM2 PCP115M2LM2<br />

1-1/2” 10 to 100 RTP115PG3GM3 AOP115M3GM3 PCP115M3GM3 40 to 400 RTP115M3LM3 AOP115M3LM3 PCP115M3LM3<br />

2” 4 to 40 RTP120PG1GM1 AOP120M1GM1 PCP120M1GM1 15 to 150 RTP120M1LM1 AOP120M1LM1 PCP120M1LM1<br />

2” 6 to 60 RTP120PG2GM2 AOP120M2GM2 PCP120M2GM2 25 to 250 RTP120M2LM2 AOP120M2LM2 PCP120M2LM2<br />

2” 10 to 100 RTP120PG3GM3 AOP120M3GM3 PCP120M3GM3 40 to 400 RTP120M3LM3 AOP120M3LM3 PCP120M3LM3<br />

2” 20 to 200 RTP120PG4GM4 AOP120M4GM4 PCP120M4GM4 70 to 700 RTP120M4LM4 AOP120M4LM4 PCP120M4LM4<br />

2” 15 to 150 RB-200PI-GPM2 TB-200PI-GPM2 RT-200PI-GPM2 100 to 1000 RB-200PI-LPM2 TB-200PI-LPM2 RT-200PI-LPM2<br />

2” 10 to 100 RB-200PI-GPM3 TB-200PI-GPM3 RT-200PI-GPM3 60 to 600 RB-200PI-LPM3 TB-200PI-LPM3 RT-200PI-LPM3<br />

2” 6 to 60 RB-200PI-GPM4 TB-200PI-GPM4 RT-200PI-GPM4 25 to 250 RB-200PI-LPM4 TB-200PI-LPM4 RT-200PI-LPM4<br />

2” 4 to 40 RB-200PI-GPM5 TB-200PI-GPM5 RT-200PI-GPM5 15 to 150 RB-200PI-LPM5 TB-200PI-LPM5 RT-200PI-LPM5<br />

2” 2 to 20 RB-200PI-GPM6 TB-200PI-GPM6 RT-200PI-GPM6 7 to 70 RB-200PI-LPM6 TB-200PI-LPM6 RT-200PI-LPM6<br />

5-31<br />

5


5<br />

5-32<br />

Materials of Construction<br />

Meter Body: Cast Acrylic Rod<br />

Pipe fi tting: Polypropylene (options: PVDF)<br />

Sensor, paddlewheel, axle: PVDF<br />

Sensor O-ring seals: Viton (optional EPDM)<br />

Enclosure: ABS<br />

Pipe Size<br />

F/NPT<br />

Flow Range<br />

(GPM)<br />

Rate and Total<br />

Display Part #<br />

F-2000 DIGITAL PADDLEWHEEL FLOWMETER<br />

F2000 with Molded In-line Fitting<br />

Features<br />

• High accuracy digital paddlewheel technology.<br />

• 3/8”, 1/2”, 3/4”, 1”, 1-1/2”, and 2” male pipe threads.<br />

• Flow rate from .4 to 200 GPM (1 to 700 LPM)<br />

• Rate and total fl ow display, front panel security lock-out, and fi eld programmable.<br />

• Optional Process Control alarm or batch processing relay.<br />

• Optional 4-20mA or 0-10VDC output.<br />

• Large, 8 digit LCD display, up to 4 decimal places.<br />

• Remote mount display on panel, pipe or wall.<br />

• Very low pressure drop and front panel security lock-out.<br />

• Total reset function can be disabled.<br />

Analog Output<br />

Part #<br />

For Liquid<br />

Process Control<br />

Part #<br />

Specifi cations<br />

Max. working pressure: 300 PSI (20 bar) @ 70 °F (21 °C)<br />

Max. fl uid temperature: 200 °F (93 °C) @ 0 PSI<br />

Max. ambient temperature: 14 to 110 °F/ -10 to 43 °C<br />

Full scale accuracy: +/- 2%<br />

Power requirement: 2 AAA batteries (included)<br />

Enclosure: NEMA 4X (IP56)<br />

Maximum pressure drop: 8 PSI (varies per model)<br />

Approximate shipping wt: 2 lb. (.91 kg)<br />

Flow Range<br />

LPM<br />

Rate and Total<br />

Display Part #<br />

Analog Output<br />

Part #<br />

Process Control<br />

Part #<br />

115v AC Models with Polypropylene Pipe Fitting<br />

3/8” .8 to 8 RTP138M1GM1 AOP138M1GM1 PCP138M1GM1 3 to 30 RTP138M1LM1 AOP138M1LM1 PCP138M1LM1<br />

3/8” .4 to 4 RTP138M2GM2 AOP138M2GM2 PCP138M2GM2 1 to 10 RTP138M2LM2 AOP138M2LM2 PCP138M2LM2<br />

1/2” 2 to 20 RTP150M1GM1 AOP150M1GM1 PCP150M1GM1 7 to 70 RTP150M1LM1 AOP150M1LM1 PCP150M1LM1<br />

1/2” .5 to 5 RTP150M2GM2 AOP150M2GM2 PCP150M2GM2 2 to 20 RTP150M2LM2 AOP150M2LM2 PCP150M2LM2<br />

3/4” 3 to 30 RTP175M1GM1 AOP175M1GM1 PCP175M1GM1 11 to 110 RTP175M1LM1 AOP175M1LM1 PCP175M1LM1<br />

3/4” .8 to 8 RTP175M2GM2 AOP175M2GM2 PCP175M2GM2 3 to 30 RTP175M2LM2 AOP175M2LM2 PCP175M2LM2<br />

1” 5 to 50 RTP110M1GM1 AOP110M1GM1 PCP110M1GM1 20 to 200 RTP110M1LM1 AOP110M1LM1 PCP110M1LM1<br />

1” 2 to 20 RTP110M2GM2 AOP110M2GM2 PCP110M2GM2 7 to 70 RTP110M2LM2 AOP110M2LM2 PCP110M2LM2<br />

1-1/2” 4 to 40 RTP115M1GM1 AOP115M1GM1 PCP115M1GM1 15 to 150 RTP115M1LM1 AOP115M1LM1 PCP115M1LM1<br />

1-1/2” 6 to 60 RTP115M2GM2 AOP115M2GM2 PCP115M2GM2 25 to 250 RTP115M2LM2 AOP115M2LM2 PCP115M2LM2<br />

1-1/2” 10 to 100 RTP115M3GM3 AOP115M3GM3 PCP115M3GM3 40 to 400 RTP115M3LM3 AOP115M3LM3 PCP115M3LM3<br />

2” 4 to 40 RTP120M1GM1 AOP120M1GM1 PCP120M1GM1 15 to 150 RTP120M1LM1 AOP120M1LM1 PCP120M1LM1<br />

2” 6 to 60 RTP120M2GM2 AOP120M2GM2 PCP120M2GM2 25 to 250 RTP120M2LM2 AOP120M2LM2 PCP120M2LM2<br />

2” 10 to 100 RTP120M3GM3 AOP120M3GM3 PCP120M3GM3 40 to 400 RTP120M3LM3 AOP120M3LM3 PCP120M3LM3<br />

2” 20 to 200 RTP120M4GM4 AOP120M4GM4 PCP120M4GM4 70 to 700 RTP120M4LM4 AOP120M4LM4 PCP120M4LM4<br />

2” 10 to 100 RB-200PI-GPM3 TB-200PI-GPM3 RT-200PI-GPM3 60 to 600 RB-200PI-LPM3 TB-200PI-LPM3 RT-200PI-LPM3<br />

2” 6 to 60 RB-200PI-GPM4 TB-200PI-GPM4 RT-200PI-GPM4 25 to 250 RB-200PI-LPM4 TB-200PI-LPM4 RT-200PI-LPM4<br />

2” 4 to 40 RB-200PI-GPM5 TB-200PI-GPM5 RT-200PI-GPM5 15 to 150 RB-200PI-LPM5 TB-200PI-LPM5 RT-200PI-LPM5<br />

2” 2 to 20 RB-200PI-GPM6 TB-200PI-GPM6 RT-200PI-GPM6 7 to 70 RB-200PI-LPM6 TB-200PI-LPM6 RT-200PI-LPM6


Specifi cations<br />

Max. Working Pressure:<br />

PVC lens: 130 psig (9 bar) @ 70 °F (21 °C)<br />

PVDF lens: 150 psig (10 bar) @ 70 °F (21 °C)<br />

Max. Fluid Temperature:<br />

PVC lens, F/NPT connectors: 130 °F (54 °C) @ 0 PSI<br />

PVDF lens, tubing connectors:200 °F (93 °C) @ 0 PSI<br />

MICRO-FLO DIGITAL FLOWMETER<br />

Features<br />

• High accuracy digital paddlewheel technology.<br />

• 1/8” F/NPT, 1/4” F/NPT, 1/4”OD Tubing & 3/8”OD Tubing sizes.<br />

• 6 digit LCD, up to 4 decimal positions and displays both rate of fl ow and total fl ow.<br />

• Volumetric fi eld calibration programming system.<br />

• Non-volatile programming and accumulated fl ow memory.<br />

• Total reset function can be disabled.<br />

• Clear PVC viewing lens or PVDF chemical resistant lens.<br />

• 4 model variations: FS (Sensor mounted display), FP (Panel mounted display includes 25’ cable), FV (No display. Sensor only. 5vdc<br />

current sinking output), and FX (No electronic sensor. Visual indicator only.)<br />

• Open collector alarm setpoint.<br />

• User selectable or custom programmable scale factors.<br />

• Flow units: Gallons, Liters, Ounces, milliliters and time units: Minutes, Hours, Days<br />

• Weather resistant Valox PBT enclosure. NEMA 4X<br />

Operating Flow<br />

Range (oz/min)<br />

Operating<br />

Flow Range<br />

(ml/min)<br />

Sensor Mount<br />

Part #<br />

For Liquid<br />

Panel Mount<br />

Part #<br />

115V Models with 1/4” F/NPT connections and clear PVC lens<br />

Full scale accuracy: +/- 6%<br />

Input Power requirement: 9 - 28 VDC (Optional AC/DC transformers)<br />

available<br />

Sensor type: Infra-red light beam<br />

Sensor only output: 5V DC digital square wave (3-wire)<br />

Sensor output cable: 3-wire shielded cable, 6ft<br />

Enclosure: NEMA type 4X, (IP56)<br />

Sensor Only<br />

Part # Indicator Only Part #<br />

1 to 10 30 to 300 FS1-100-7V FP1-100-7V FV1-100-7V FX-100-7V<br />

3.5 to 35 100 to 1000 FS1-200-7V FP1-200-7V FV1-200-7V FX-200-7V<br />

7 to 70 200 to 2000 FS1-300-7V FP1-300-7V FV1-300-7V FX-300-7V<br />

10 to 100 300 to 3000 FS1-400-7V FP1-400-7V FV1-400-7V FX-400-7V<br />

17 to 170 500 to 5000 FS1-500-7V FP1-500-7V FV1-500-7V FX-500-7V<br />

24 to 240 700 to 7000 FS1-600-7V FP1-600-7V FV1-600-7V FX-600-7V<br />

115V Models with 1/8” F/NPT connections and clear PVC lens<br />

1 to 10 30 to 300 FS1-100-5V FP1-100-5V FV1-100-5V FX-100-5V<br />

3.5 to 35 100 to 1000 FS1-200-5V FP1-200-5V FV1-200-5V FX-200-5V<br />

7 to 70 200 to 2000 FS1-300-5V FP1-300-5V FV1-300-5V FX-300-5V<br />

10 to 100 300 to 3000 FS1-400-5V FP1-400-5V FV1-400-5V FX-400-5V<br />

17 to 170 500 to 5000 FS1-500-5V FP1-500-5V FV1-500-5V FX-500-5V<br />

24 to 240 700 to 7000 FS1-600-5V FP1-600-5V FV1-600-5V FX-600-5V<br />

115V Models with 3/8” F/NPT connections and clear PVC lens<br />

1 to 10 30 to 300 FS1-100-6V FP1-100-6V FV1-100-6V FX-100-6V<br />

3.5 to 35 100 to 1000 FS1-200-6V FP1-200-6V FV1-200-6V FX-200-6V<br />

7 to 70 200 to 2000 FS1-300-6V FP1-300-6V FV1-300-6V FX-300-6V<br />

10 to 100 300 to 3000 FS1-400-6V FP1-400-6V FV1-400-6V FX-400-6V<br />

17 to 170 500 to 5000 FS1-500-6V FP1-500-6V FV1-500-6V FX-500-6V<br />

24 to 240 700 to 7000 FS1-600-6V FP1-600-6V FV1-600-6V FX-600-6V<br />

Materials of Construction<br />

Body, Paddle, Axle material:<br />

PVDF<br />

Connector material: F/NPT is<br />

PVC and tubing is PVDF<br />

Viewing lens material option:<br />

Clear see through: PVC<br />

Opaque chemical resistant:<br />

PVDF<br />

O-ring seals: Viton (Optional<br />

EPDM)<br />

Compression seal to pump:<br />

PVC<br />

5-33<br />

5


5<br />

5-34<br />

UNI-SPRAY HEADERS<br />

Using all the components available, Uni-Spray is able to design and build a full array<br />

of headers to meet your needs. Whether your header is 1-1/2” diameter or 8”, we have<br />

the parts and components to build exactly the header you need. Whether you require<br />

saddles, quick disconnects on the ends or multiple outlets, our design is user friendly and<br />

maintainable. Building headers out of all of the current materials allows us to provide<br />

you with a quality product at competitive prices. Custom header systems from Uni-Spray<br />

are available in PVC, CPVC, Polypropylene, PVDF, Black Iron and various grades of<br />

Stainless steel. This ability allows us to evaluate your system requirements and provide<br />

the system that suits your needs the best. Using our custom design form will allow you to<br />

give us the needed information to generate a quote for your requirements.<br />

UNI-SPRAY RISERS<br />

With Uni-Sprays track record of building quality custom riser systems you know your<br />

system has the capabilities to perform at its peak effi ciency. Uni-Spray’s designs make<br />

use of their full compliment of components to create a functional yet cost effective wash<br />

system. Our ability to bend and form riser pipes in a number of materials allows us to<br />

eliminate a number of fi ttings during construction. This also makes a system that works<br />

effi ciently with the pumping system.<br />

Custom riser systems from Uni-Spray are available in PVC, CPVC, Polypropylene,<br />

PVDF, Black Iron and various grades of Stainless steel. This ability allows us to evaluate<br />

your system requirements and provide the system that suits your needs the best. From<br />

our listing of basic designs select the confi guration that best represents your system or<br />

your plan. We can then send you a work sheet that allows you to fi ll in the pertinent<br />

details for quoting purposes<br />

UNI-SPRAY RISER SUPPORTS<br />

Riser supports are a value added component when setting up a pipe system that can be<br />

fully maintained. Each riser support is color coded for pipe size and supplied with stai<br />

less steel hardware for mounting. The supports, available in the standard design as well<br />

as the new mini, can also be confi gured with either a single or a double spring format and<br />

in either polypropylene or PVDF. These brackets create a solid support structure for the<br />

pipe and yet, with a simple fl ip of the spring the pie is free for fast removal.


UNI-SPRAY NOZZLES<br />

Uni-Spray Nozzles are injection molded from custom blended polypropylene, a<br />

cost effective material that is corrosion and heat resistant and is impervious to<br />

most chemicals. The Uni-Mix Tip design resists clogging and buildup due to its<br />

smooth shape and low coecient of friction. A wide variety of Uni-Spray Clamp-<br />

On Nozzles are available to suit your application and are colour coded for easy<br />

identication (see table below). All nozzles are available with a Single Spring or<br />

an optional Double Spring conguration for pressures over 60 psi (4.0 bar). All of<br />

the nozzles are available in three spigot sizes to t 21/32”, 9/16” or 19mm<br />

diameter holes in the riser.<br />

Features:<br />

• Injection molded from custom blended polypropylene<br />

• Standard with Single Spring Clamp<br />

• Optional Double Spring Clamps for pressures over 60 psi<br />

• Directional adjustment of nozzle tip anywhere within 45°<br />

• Tips available in Full Cone, Hollow Cone or Flat Spray<br />

• Tips available with threaded ball Connection in 1/8, 1/4, 3/8 and<br />

1/2 inch NPT or BSP threads<br />

• Nozzle bodies available in three spigot sizes to t either 21/32”,<br />

9/16” or 19mm diameter holes on the riser.<br />

Capacity (US) GPM at PSI Spray Angle<br />

Nozzle Tip Tip<br />

Spray<br />

10 20 30<br />

Item # Part Number Colour<br />

Pattern 5 10 15 20 30 35 40 60 psi psi psi<br />

026 UNI 0030QC DK Green 0° Spray 2.83 4 4.9 5.6 6.9 7.5 8 9.8 0° 0° 0°<br />

027 UNI 1550QC Pink 15° Flat Spray 1.7 2.5 3 3.5 4.3 4.7 5 6.1 14° 15° 15°<br />

028 UNI 50100QC Gray 50° Flat Spray 3.5 5 6.1 7 8.7 9.5 10 12.2 44° 49° 50°<br />

029 UNI 5070QC Blue 50° Flat Spray 2.5 3.5 4.3 4.9 6.1 6.6 7 8.6 44° 49° 50°<br />

030 UNI 5060QC Orange 50° Flat Spray 2.1 3 3.7 4.2 5.2 5.6 6 7.3 44° 48° 50°<br />

031 UNI 5050QC Pink 50° Flat Spray 1.8 2.5 3.1 3.5 4.3 4.7 5 6.1 44° 48° 50°<br />

032 UNI 65100QC Lt Green 65° Flat Spray 3.5 5 6.1 7 8.7 9.5 10 12.2 54° 60° 65°<br />

033 UNI 6570QC Red 65° Flat Spray 2.5 3.5 4.3 4.9 6.1 6.6 7 8.6 54° 60° 65°<br />

034 UNI 6560QC Green 65° Flat Spray 2.1 3 3.7 4.2 5.2 5.6 6 7.3 54° 60° 65°<br />

035 UNI 6550QC Red 65° Flat Spray 1.8 2.5 3.1 3.5 4.3 4.7 5 6.1 54° 60° 65°<br />

036 UNI 6540QC Yellow 65° Flat Spray 1.4 2 2.5 2.8 3.5 3.8 4 4.9 54° 60° 65°<br />

037 UNI 6530QC Purple 65° Flat Spray 1.1 1.5 1.8 2.1 2.6 2.8 3 3.7 54° 60° 65°<br />

038 UNI <strong>80</strong>70QC Beige <strong>80</strong>° Flat Spray 2.5 3.5 4.3 4.9 6.1 6.6 7 8.6 75° 78° <strong>80</strong>°<br />

039 UNI <strong>80</strong>40QC Beige <strong>80</strong>° Flat Spray 1.4 2 2.4 2.8 35 3.8 4 4.9 75° 78° <strong>80</strong>°<br />

040 UNI <strong>80</strong>20QC Yellow <strong>80</strong>° Flat Spray 0.7 1 1.2 1.4 1.7 1.8 2 2.5 65° 70° <strong>80</strong>°<br />

041 UNI <strong>80</strong>10QC Black <strong>80</strong>° Flat Spray 0.4 0.5 0.6 0.7 0.9 1 1 1.2 65° 70° <strong>80</strong>°<br />

042 UNI <strong>80</strong>06QC Lt Green <strong>80</strong>° Flat Spray 0.2 0.3 0.37 0.4 0.5 0.55 0.6 0.65 65° 70° <strong>80</strong>°<br />

043 UNI 9540QC Black 95° Flat Spray 1.4 2 2.4 2.8 3.4 3.7 4 4.9 85° 90° 95°<br />

044 UNI 9530QC Grey 95° Flat Spray 1 1.5 1.8 2.1 2.6 2.8 3 3.7 85° 90° 95°<br />

45 UNI 9503QC Orange 95° Fine Mist 0.1 0.15 0.18 0.2 0.26 0.28 0.3 0.37 85° 90° 95°<br />

046 UNI 12010QC Grey 120° Flat Spray 0.3 0.5 0.6 0.7 0.9 0.95 1 1.2 100° 120° 120°<br />

047 UNI 12070QC Black 120° Flat Spray 2.5 3.5 4.3 4.9 6.1 6.6 7 8.6 100° 120° 120°<br />

048 UNI 29HCQC DK Green Hollow Cone 2 2.9 3.5 4.1 5.1 5.5 5.9 7.2 50° 50° 50°<br />

049 UNI 50HCQQC Black Hollow Cone 3.5 5 6 7.1 8.6 9.3 10 12.2 65° 65° 65°<br />

5-35<br />

5


APPLICATIONS<br />

WEBSTER S SERIES IMMERSIBLE PUMPS<br />

These rugged, chemical duty pumps are available in CPVC (Corzan®), fi berglass reinforced<br />

Polypropylene, and PVDF. Precision moulded, dynamically balanced, “enclosed”<br />

impellers allow pumping of abrasive solutions and operating against closed discharge<br />

valves. The pump is quickly and easily serviced since the body stays in-line while the<br />

pump core is removed. Optimum chemical resistance is provided with your choice of<br />

CPVC (Corzan®) or Fiberglass Reinforced Polypropylene construction. Washdown and<br />

Explosion-proof motors are available as well as inlet screens & extended shafts. Viton®<br />

“O” ring end cover seal allows for mounting in liquid, or with inlet extension.<br />

• Pumping for aeration, agitation,<br />

fi ltration, recirculation, spraying,<br />

transfer in the following industries:<br />

• Plating<br />

• Electronics<br />

• Photo processing<br />

• Pollution control<br />

• Chemical processing<br />

• Water treatment<br />

(FNPT) (MNPT)<br />

Item Number Material H.P. Volts Phase Suction Discharge<br />

1S1GX0008 CPVC 1/15 115 1 3/4" 1/2"<br />

1S2GX0008 CPVC 1/3 115/230 1 1" 3/4"<br />

1S2HX0008 CPVC 1/3 208-230/575 3 1" 3/4"<br />

1S4GX0008 CPVC 1/2 115/230 1 1 1/4" 1"<br />

1S4HX0008 CPVC 3/4 208-230/575 3 1 1/4" 1"<br />

1S5GX0008 CPVC 3/4 115/230 1 1 1/4" 1"<br />

1SS6GX008 CPVC 3/4 115/230 1 1 1/2" 1 1/4"<br />

1SS6HX008 CPVC 3/4 208-230/575 3 1 1/2" 1 1/4"<br />

1S5HX0008 CPVC 1 208-230/575 3 1 1/4" 1"<br />

1SS7GX008 CPVC 1 115/230 1 1 1/2" 1 1/4"<br />

1SS7HX008 CPVC 1 208-230/575 3 1 1/2" 1 1/4"<br />

1S8GX0008 CPVC 1 1/2 115/230 1 1 1/2" 1 1/4"<br />

1S8HX0008 CPVC 1 1/2 208-230/575 3 1 1/2" 1 1/4"<br />

1S1GX0006 PP 1/15 115 1 3/4" 1/2"<br />

1 S2GX0003 FRPP 1/3 115/230 1 1" 3/4"<br />

1 S2HX0003 FRPP 1/3 208-230/575 3 1" 3/4"<br />

1S4GX0003 FRPP 1/2 115/230 1 1 1/4" 1"<br />

1S5GX0003 FRPP 3/4 115/230 1 1 1/4" 1"<br />

1SS6GX003 FRPP 3/4 115/230 1 1 1/2" 1 1/4"<br />

Features<br />

• Seal-less vertical pump<br />

• Virtually maintenance-free<br />

• HP: 1/15, 1/3, 1/2, 3/4, 1 and 1-1/2<br />

• Two-Year Warranty<br />

• No metal in contact with fl uid being pumped<br />

• Seal-less design eliminates leaking, costly seal replacement<br />

and down time<br />

• Non-overloading, continuous duty totally enclosed motors<br />

• Tefl on® fume barrier protects motor end bell & bearings<br />

from corrosion caused by vapor or fumes<br />

(FNPT) (MNPT)<br />

Item Number Material H.P. Volts Phase Suction Discharge<br />

1SS6HX003 FRPP 3/4 208-230/575 3 1 1/2" 1 1/4"<br />

1S4HX0003 FRPP 3/4 208-230/575 3 1 1/4" 1"<br />

1SS7GX003 FRPP 1 115/230 1 1 1/2" 1 1/4"<br />

1SS7HX003 FRPP 1 208-230/575 3 1 1/2" 1 1/4"<br />

1S5HX0003 FRPP 1 208-230/575 3 1 1/4" 1"<br />

1S8GX0003 FRPP 1 1/2 115/230 1 1 1/2" 1 1/4"<br />

1S8HX0003 FRPP 1 1/2 208-230/575 3 1 1/2" 1 1/4"<br />

1S1GX0009 PVDF 1/15 115 1 3/4" 1/2"<br />

1S2GX0009 PVDF 1/3 115/230 1 1" 3/4"<br />

1 S2HX0009 PVDF 1/3 208-230/575 3 1" 3/4"<br />

1S4GX0009 PVDF 1/2 115/230 1 1 1/4" 1"<br />

1S5GX0009 PVDF 3/4 115/230 1 1 1/4" 1"<br />

1SS6GX009 PVDF 3/4 115/230 1 1 1/2" 1 1/4"<br />

1SS6HX009 PVDF 3/4 208-230/460 3 1 1/2" 1 1/4"<br />

1S4HX0009 PVDF 3/4 208-230/460 3 1 1/4" 1"<br />

1SS7GX009 PVDF 1 115/230 1 1 1/2" 1 1/4"<br />

1S5HX0009 PVDF 1 208-230/575 3 1 1/4" 1"<br />

1S8GX0009 PVDF 1 1/2 115/230 1 1 1/2" 1 1/4"<br />

1S8HX0009 PVDF 1 1/2 208-230/575 3 1 1/2" 1 1/4"<br />

1SS7HX009 PVDF 1 1/2 208-230/575 3 1 1/2" 1 1/4"<br />

6-1<br />

6


6<br />

6-2<br />

APPLICATIONS<br />

• Pumping for aeration, agitation,<br />

fi ltration, spraying, transfer in the<br />

following industries:<br />

• Electronics<br />

• Pollution control<br />

• Chemical processing<br />

• Water treatment<br />

APPLICATIONS<br />

• Pumping for aeration, agitation, fi ltration<br />

spraying, transfer in the following industries:<br />

• Electronics<br />

• Pollution control<br />

• Chemical processing<br />

• Water treatment<br />

WEBSTER S12/S16 IMMERSIBLE PUMPS<br />

The S12 and S16 Series are rugged, chemical duty pumps available in CPVC (Corzan®). The<br />

precision moulded, dynamically balanced, enclosed impellers with unique “tandem” design<br />

allows for pumping of abrasive solutions, the ability to run dry indefi nitely, and to operate<br />

against closed discharge valves. Available in ratings of 3 and 5 horsepower for continuous<br />

duty operation. The FPM o-ring end cover seal allows mounting in liquid These pumps come<br />

complete with non-overloading, continuous duty TEFC motors and include mounting bracket,<br />

discharge support and discharge piping to top of mounting bracket.<br />

Features<br />

• HP: 3 & 5<br />

• CPVC (Corzan®) construction for optimum chemical resistance<br />

• No metal in contact with fl uid being pumped<br />

• Seal-less design eliminates leaking, costly seal replacement and downtime<br />

• FPM o-ring end cover seal allows mounting in liquid<br />

• No pump bearings allows pump to run dry<br />

• Includes mounting bracket & discharge support and discharge piping<br />

(FNPT) (MNPT) Shipping<br />

Item Number Material H.P. Volts Phase Suction Discharge Weight<br />

1SOHX0008 CPVC 3 208-230/575 3 3" SLIP 1 1/2" 75<br />

1SOHX0100 CPVC 3 208-230/575 3 3" SLIP 1 1/2" 75<br />

1 S9HX0008 CPVC 5 208-230/575 3 3" SLIP 2" 135<br />

WEBSTER S SERIES QUICK SERVICE PUMPS<br />

The S8 Series are rugged, chemical duty pumps available in CPVC (Corzan®). They are<br />

precision molded, dynamically balanced, and have “enclosed” impellers allowing pumping<br />

of abrasive solutions, and operation against closed discharge valves. The pump can<br />

handle fl ow rates up to <strong>80</strong>GPM and up to 45 TDH. These pumps feature a special teardrop<br />

locking design that allows the operator to quickly remove the pump core for service<br />

while the pump body stays connected to the piping system. Just loosen the four mounting<br />

bolts, turn the pump motor slightly and lift it out of the body for service. Spillage of the<br />

process media is eliminated because the pump body stays connected to the piping system.<br />

Features<br />

• No metal in contact with fl uid being pumped<br />

• Seal-less design eliminates leaking, costly seal replacement and down time<br />

• FPM o-ring end cover seal allows mounting in liquid, or with inlet extension<br />

• Non-overloading, continuous duty totally enclosed motors<br />

• Viton fume barrier protects motor end bell and bearings from corrosion<br />

caused by vapor or fumes.<br />

Part No. Material H.P. Cycle (Hz) Volts Phase Inlet (FNPT) Outlet (MNPT) Ship Weight<br />

1SS6GX8 CPVC 3/4 50/60 115/230 1 1 1/2" 1 1/4" 50 Ibs<br />

1SS8HX8 CPVC 3/4 50/60 208-230/575 3 1 1/2" 1 1/4" 50 Ibs<br />

1SS7GX8 CPVC 1 50/60 115/230 1 1 1/2" 1 1/4" 51 Ibs<br />

1SS7HX8 CPVC 1 50/60 208-230/575 3 1 1/2" 1 1/4" 51 Ibs<br />

1SS8GX8 CPVC 1 1/2 50/60 115/230 1 1 1/2" 1 1/4" 52 Ibs<br />

1SS8HX8 CPVC 1 1/2 50/60 208-230/575 3 1 1/2" 1 1/4" 52 Ibs


Notes:<br />

WEBSTER C5, C7, C8 AND C10 CENTRIFUGAL PUMPS<br />

APPLICATIONS<br />

• Pumping for aeration, agitation, fi ltration, recirculation,<br />

spraying, transfer in the following industries:<br />

• Plating<br />

• Electronics<br />

• Photo processing<br />

• Pollution control<br />

• Chemical processing<br />

• Water treatment<br />

• 575 Volt motors available upon request.<br />

• Standard impeller diameters are C5(2.7”), C7(3.7”), C8(4.2”), 3hp C10(5.2”),<br />

&5hp C10(5.7).<br />

• For variations on impellers, contact customer service.<br />

• Carbon/ceramic seals are standard. special seals( PTFE/ceramic, PTFE/pink<br />

ceramic,<br />

PTFE/carpenter 20) are available upon request.<br />

• Water fl ushed seals available upon request.<br />

• FPM is standard elastomer. EPDM available upon request.<br />

The C5, C7 and C8 Series pumps are designed specifi cally for continuous<br />

chemical duty service. They are rugged, precision molded, and feature dynamically<br />

balanced, enclosed impellers. Units are available in CPVC (Corzan®),<br />

fi berglass reinforced Polypropylene, and PVDF (Solef® ) with ratings<br />

of 1/3, 1, 1-1/2, 3 and 5 horsepower. The standard mechanical seal is a John<br />

Crane Type 21 single seal, carbon/ceramic. Other seal materials are available<br />

depending on the process fl uid. And, water-wash seals are available for especially<br />

aggressive or “crystallizing” liquids. Pump models are also available<br />

with a rugged cast iron bearing frame for belt-drive or other coupled drivers.<br />

Features<br />

• No metal in contact with fl uid being pumped<br />

• Viton seal elastomers and o-rings standard, EPDM available<br />

300 series stainless steel shaft with belt-drive or direct<br />

coupled drivers<br />

• Dynamically balanced, enclosed impellers<br />

• Totally enclosed motors<br />

• Available with bearing frame for belt drive or direct coupled<br />

driver<br />

(FNPT) (MNPT)<br />

Item Number Material H.P. Volts Phase Suction Discharge<br />

1C5GX0200 CPVC 1/3 115/230 1 3/4" 1/2"<br />

1C5HX0200 CPVC 1/3 208-230/575 3 3/4" 1/2"<br />

1C7GX0400 CPVC 1 115/230 1 1" 3/4"<br />

1C7HX0400 CPVC 1 208-230/575 3 r 3/4"<br />

1C8GX0600 CPVC 1 1/2 115/230 1 1 1/4" 1"<br />

1C8HX0600 CPVC 1 1/2 208-230/575 3 1 1/4" 1"<br />

1C5GX0203 FRPP 1/3 115/230 1 3/4" 1/2"<br />

1C5HX0203 FRPP 1/3 208-230/575 3 3/4" 1/2"<br />

1C7GX0403 FRPP 1 115/230 1 1" 3/4"<br />

1C7HX0403 FRPP 1 208-230/575 3 1" 3/4"<br />

1C8GX0603 FRPP 1 1/2 115/230 1 1 1/4" 1"<br />

1C8HX0603 FRPP 1 1/2 208-230/575 3 1 1/4 1"<br />

1C1HX0500 FRPP 3 208-230/575 3 1 1/2 1"<br />

1C4HX0700 FRPP 5 208-230/575 3 1 1/2 1"<br />

1C5GX0209 PVDF 1/3 115/230 1 3/4" 1/2"<br />

1C5HX0209 PVDF 1/3 208-230/575 3 3/4" 1/2"<br />

1C7GX0409 PVDF 1 115/230 1 1" 3/4"<br />

1 C7HX0409 PVDF 1 208-230/575 3 1" 3/4"<br />

1C8GX0609 PVDF 1 1/2 115/230 1 1 1/4" 1"<br />

1C8HX0609 PVDF 1 1/2 208-230/575 3 1 1/4" 1"<br />

6-3<br />

6


6<br />

Features<br />

• Leak-proof, seal-less magnetic drive<br />

• Friction free operation/reduced energy consumption<br />

• Easy maintenance without special tools<br />

• All-Plastic pump construction, no rust or corrosion and anti-air lock mechanism<br />

• Double supported large diameter non-cantilevered shaft, PTFE bushing and ceramic shafts<br />

• Unique Rifl ed Impeller Bushing dissipates heat build-up<br />

6-4<br />

WEBSTER D SERIES IMMERSIBLE PUMPS<br />

The D1 and DD1 are enhanced replacements for the durable SS1 series pump. The 1/8 HP motor with 1/2” diameter<br />

extended shaft and 4 precision machined pump mounting pads ensure trouble free performance for the more<br />

demanding industrial applications. This pump is precision moulded, dynamically balanced, and is constructed<br />

with semi-open impellers with a unique “tandem” design allowing for its ability to operate against closed discharge<br />

valves. It is available in your choice of CPVC (Corzan®), natural Polypropylene, or PVDF for optimum chemical<br />

resistance<br />

Features<br />

• Increased end bell motor protection<br />

• Larger motor bearings than the SS1 for<br />

tighter control<br />

• Improved capacitor protection<br />

• Seal-less design eliminates leaking, costly<br />

seal replacement and downtime<br />

• Viton® o-ring end cover seal allows<br />

mounting in liquid, or with inlet extension<br />

• Non-overloading, continuous duty TEFC<br />

motors and body has Integral fl ange<br />

(FNPT) (MNPT)<br />

Item Number Material H.P. Volts Phase Suction Discharge<br />

1D1GX0008 CPVC 1/8 115/230 1 1" 1/2"<br />

1DD1GX008 CPVC 1/8 115/230 1 1" 1/2"<br />

1D1GX0006 PP 1/8 115/230 1 1" 1/2"<br />

1DD1GX006 PP 1/8 115/230 1 1" 1/2"<br />

1D1GX0009 PVDF 1/8 115/230 1 1" 1/2"<br />

1DD1GX009 PVDF 1/8 115/230 1 1" 1/2"<br />

WEBSTER R SERIES MAG DRIVE PUMPS<br />

Using the latest, patented pump technology, Hayward’s Series R all-plastic, corrosion<br />

resistant pumps will stand up to the most aggressive, demanding industrial and commercial<br />

applications year in and year out. Constructed of ETFE with rugged epoxy painted<br />

motors. With horsepower ratings from 1/3 to 5 HP, applications requiring fl ow rates from<br />

5 to 140 GPM and with maximum total dynamic head discharges up to 141 feet, you will<br />

fi nd a Webster Magnetic Drive Pump to meet your requirements. Because the process<br />

media never contacts metal, there is never a danger of pump failure due to corrosion.<br />

Because they are magnetically driven, they have no seals, thus no emissions, leaks or<br />

expensive seal replacements.<br />

Model No. Material Item No. H.P. Volts Phase Inlet (FNPT) vs. Outlet (MNPT)<br />

RC03 CARBON REINFORCED ETFE 1 M035TVT1 1 1/3 115 1 1"X 1"<br />

RX05 CARBON REINFORCED ETFE 1M045TVT12 1/2 115/230 1 1-1/2"X 1-1/2"<br />

RX07 CARBON REINFORCED ETFE 1M055TVT13 3/4 1 1 5/230 1 1-1/2"X 1-1/2"<br />

RX10 CARBON REINFORCED ETFE 1M085TVT14 1 115/230 1 1 -1/2" X 1-1/2"<br />

RX15 CARBON REINFORCED ETFE 1M105TVT35 1/2 230/575 3 2"X 1-1/2"<br />

RX20 CARBON REINFORCED ETFE 1M105TVT36 2 230/575 3 2"X 1-1/2"<br />

RX30 CARBON REINFORCED ETFE 1M125TVT37 3 230/575 3 2"X 1-1/2"<br />

RX50 CARBON REINFORCED ETFE 1M145TVT38 5 230/575 3 2"X 1-1/2"


HAYWARD FLT SERIES CARTRIDGE FILTERS<br />

APPLICATIONS<br />

• For 1 to 100 micron fi ltration in the following industries:<br />

• Plating<br />

• Electronics<br />

• Photo processing<br />

• Pollution control<br />

• Chemical processing<br />

• Water treatment<br />

Designed for the most demanding applications these all plastic cartridge fi lters are<br />

used to fi lter fi ne particles from the process fl uid. Models are available to accommodate<br />

10”, 20” and 30” wound or pleated polypropylene fi lter cartridges. The<br />

fi lters are designed so that compression seals the fi lter unit eliminating the need<br />

for a center rod. An integral plug on the hand removable fi lter cover makes for<br />

easy bleeding of the unit.<br />

The fi lters feature a 3/4” NPT (female) inlet connection to eliminate the chance<br />

for broken NPT (male) connections. An optional mounting base is available for<br />

mounting the fi lter to the fl oor or work surface. All wound cartridges have a 1”<br />

I.D. and 2 1/2” O.D. The pleated cartridges have a 1” I.D. and 2-5/8” O.D. Maximum<br />

fl ow rates for both are 5 GPM per 10” of fi lter cartridge length. Cartridges<br />

are sold separately. Hayward FLT Cartridge Filters are small, compact, and a<br />

perfect partner to any Webster chemical duty, corrosion resistant pump.<br />

Features<br />

• All Plastic CPVC Construction Will Never Rust or Corrode<br />

• Compact, Easy to Install<br />

• No Metal in Contact with the Process Fluid<br />

• Quick and Easy Filter Cartridge Changes<br />

• FPM O-Ring Seal<br />

6-5<br />

6


6<br />

6-6<br />

WEBSTER IN-TANK FILTRATION SYSTEMS<br />

Designed to fi lter process fl uid within a tank; eliminating the time and expense needed to<br />

install a stand alone fi lter and pump. Changing fi lter cartridges is quick and easy. A simple<br />

quick disconnect union is used to connect the fi lter cartridge to the pump. Simply unscrew<br />

the union (no tools are required) and remove the fi lter cartridge and assembly.<br />

The In-Tank Filtration unit comes standard with one 50 micron wound, polypropylene<br />

fi lter cartridge. Cartridges are also available in 1, 5, 10, 30, 75 and 100 micron ratings and<br />

have a 1” I.D. and a 2 1/2” O.D. Single or double cartridge confi gurations are available<br />

in either 10” or 20” lengths. In-Tank Filtration Systems are available with Series S and D<br />

pumps that are seal-less and can be run dry. These heavy duty, reliable pumps come with<br />

Hayward’s unique two year warranty.<br />

Features<br />

• For use with S and D-Series Pumps<br />

• CPVC Corrosion-Resistant Construction<br />

• Compact and Easy to Install<br />

• Immersible, Seal-Less, Bearing Free Pump<br />

• Can Run Dry<br />

• Quick and Easy Filter Change<br />

• Single or Double Filter<br />

• 1/15 HP Model Features a Built-in Power Cord<br />

APPLICATIONS<br />

• For 1 to 100 micron fi ltration in the following industries:<br />

• Plating<br />

• Electronics<br />

• Photo processing<br />

• Pollution control<br />

• Chemical processing<br />

• Water treatment


APPLICATIONS<br />

• Chemical process<br />

• Sump pumping<br />

• Fume scrubbing<br />

• Recirculation pumping<br />

• Waste treatment<br />

• Plating solution fi ltering<br />

• Transfer pumping<br />

PENGUIN SEALLESS VERTICAL PUMPS<br />

Penguin sealless vertical pumps are designed to handle a wide range of chemicals without<br />

diffi culty. Completely constructed of CPVC, polypropylene, or PVDF where in contact<br />

with the solution being pumped. Series P pumps have an upper working temperature of<br />

1<strong>80</strong>/150/2<strong>80</strong>°F, respectively, and thus can handle most corrosive, slurries, and abrasive<br />

solutions. Series P pumps are easy to install and operate. They have no seals or bushings,<br />

can run dry, and are virtually maintenance-free. Available options include:<br />

Horsepower: 1/15, 1/6, 1/3, 1/2, 3/4, 1, 1 1/2, 2, 3, 5, 7 1/2, 10, 15<br />

Construction Material/O-Ring: CPVC/EPR, PP/EPDM, PVDF/Viton<br />

Impeller/Housing Construction: Standard or High Pressure<br />

Shaft Construction: Threaded or Keyway<br />

Shaft Material: 316SS or Titanium<br />

Please contact customer service for assistance in sizing your pump.<br />

Features<br />

• Choice of CPVC, PVDF, or Polypropylene<br />

• Runs dry without damage<br />

• Self-priming when immersed<br />

• No metal contact<br />

• Chemical resistant<br />

PENGUIN HORIZONTAL CENTRIFUGAL PUMPS<br />

Penguin horizontal centrifugal pumps are designed to handle a wide range of chemicals<br />

without diffi culty. Completely constructed of CPVC where in contact with the solution<br />

being pumped, Series HV pumps have an upper working temperature of 1<strong>80</strong>°F, and thus<br />

can handle most corrosive, slurries, and abrasive solutions. For high temperatures and very<br />

corrosive abrasive solutions, a double mechanical seal and water fl ush are supplied. For<br />

higher suction pressure, a single diplo internal seal is supplied. Available options include:<br />

Horsepower: 1/4, 1/2, 3/4, 3, 5<br />

Seal Type: Single Mechanical, Single Diplo, D = Double Mechanical<br />

Seal Material: Ethylene/Propylene, Carbon/Ceramic, Viton Carbon/Ceramic,Viton Silicon<br />

Carbide / Silicon Carbide<br />

Please contact customer service for assistance in sizing your pump.<br />

APPLICATIONS<br />

• Plating, Anodizing, and Electropolishing<br />

• Fume Scrubbing, Pollution Control, and Evaporators<br />

• Recirculation, Agitation, Spray/Rinse, and Filtering<br />

• Water and Waste Treatment<br />

• Photographic Processing and Developers<br />

• PCB Manufacturing<br />

• Chemical Processing<br />

Features<br />

• True Volute Design<br />

• High Effi ciency<br />

• Energy Saving<br />

• Higher Flow vs. Pressure<br />

• No Metal Contact<br />

6-7<br />

6


6<br />

6-8<br />

APPLICATIONS<br />

• Transferring<br />

• Filtering<br />

• Recirculation<br />

• Mixing<br />

• Replenishment<br />

APPLICATIONS<br />

• Plating Solution Filtration<br />

• Circuit Etching<br />

• Recirculation Pumps/ Water Treatment<br />

• Fume Scrubbing/ Pollution Control<br />

PENGUIN MAGNETIC DRIVE PUMP<br />

Penguin magnetic-driven pumps are designed to handle a wide range of chemicals without<br />

diffi culty. Constructed of polypropylene, Kynar, or stainless steel, Series M pumps have<br />

an upper working temperature of 190/220/250°F, respectively, and thus can handle highly<br />

corrosive or mild chemicals, acids, or solvents. Series M pumps eliminate the conventional<br />

shaft seal found in most pumps. This means that there is no rotating seal to wear out<br />

and allow the liquid being pumped to leak out. The pumping action may eventually fail,<br />

however, the liquid can never leak out. Series M pumps are easy to install and operate, and<br />

are virtually maintenance-free. Available options include:<br />

Horsepower: 1/15, 1/10, 1/5, 1/3, 1/2, 3/4, 2, 3, 5<br />

Construction Material/ O-Ring: Polypropylene, PVDF/Kynar, 316SS, Hastelloy<br />

Self Primer: Self Priming Pump and 1 HP Motor<br />

Please contact customer service for assistance in sizing your pump.<br />

Features<br />

• Sealless<br />

• No Metal Contact<br />

• Bearing-Free<br />

• Chemical-Resistant<br />

• Leak-Resistant<br />

• Available in 316SS, Kynar, and Hastelloy<br />

PENGUIN HORIZONTAL VOLUTE PUMP<br />

Penguin horizontal volute pumps are designed for larger volume than the Series<br />

HV and are able to handle a wide range of chemicals without diffi culty. Completely<br />

constructed of CPVC where in contact with the solution being pumped, Series HN<br />

pumps have an upper working temperature of 1<strong>80</strong>°F, and thus can handle most corrosive,<br />

slurries, and abrasive solutions. For high temperatures and very corrosive<br />

abrasive solutions, a double mechanical seal and water fl ush are supplied. Available<br />

options include:<br />

Horsepower: 3, 5, 7 1/2<br />

Seal: Single Seal or Double Seal<br />

Seal Material: Ethylene/Propylene Carbon/Ceramic, Viton Carbon/Ceramic, Viton<br />

Silicon Carbide / Silicon Carbide<br />

Please contact customer service for assistance in sizing your pump.<br />

Features<br />

• Corrosion Resistant<br />

• Very High Effi ciency<br />

• True Volute Design with Center Discharge<br />

• No Metal Contact<br />

• High Flow Rates


PENGUIN MIXERS<br />

Penguin mixers are designed to handle a wide range of chemicals for both tanks and<br />

drums without diffi culty. Series PM propeller mixers are completely constructed of 316SS<br />

shafts, couplings, and propellers. Series PM turbine mixers utilize the same 316SS shaft<br />

and coupling, but are only available with a polypropylene turbine. For a mixer where no<br />

metal is in contact with the solution, a polypropylene propeller and sleeved shaft are supplied.<br />

Series PM mixers are available in four different mounting styles including bracket<br />

mount, clamp mount, fl ange mount, and thread mount. Available options include:<br />

Dual Propellers: Polypropylene, 316SS<br />

Polypropylene Sleeves: Polypropylene Sleeved Shaft<br />

Air Motors: 1/20, 1/4, 1/3, 1/2, and 1 hp<br />

Propeller/ Turbine: 3” Propeller, 2” Turbine, 4” Propeller, 5” Propeller<br />

Please contact customer service for assistance in sizing your mixer.<br />

PENGUIN PGG PRESSURE GAUGES AND GUARDS<br />

Penguin pressure gauge guards have a unique, compact, moulded design. This low profi le design fi ts<br />

well in tight spaces such as reel to reel systems or other automatic systems. Consisting of two threaded<br />

fl uid chambers, there is no possibility of leakage due to uneven screwed components in the Series<br />

PGG gauge guards. Each piece contains a matching groove, which confi nes the true O-ring incorporated<br />

on the O.D. of the impermeable diaphragm. The internal parts of the Series PGG gauge guards<br />

in contact with the diaphragm have a large radius, thus preventing any damage to or shearing of the<br />

diaphragm. The choice of materials permits these gauge guards to be utilized on highly corrosive and<br />

ultra-pure solutions. Guards can also be purchased separately from gauges. You have a choice of<br />

material with either CPVC, Polypropylene or PVDF for the body with a Viton Diaphragm<br />

Features<br />

• Maintains System Purity<br />

• Leak-Resistant<br />

• Molded Thread Connections Between Joints<br />

• No Metals Utilized Internally or Externally<br />

• Confi ned O-ring Seal and Impermeable Diaphragm<br />

• Bleed for Filling/No Air Entrapment for Most Accuracy<br />

6-9<br />

6


6<br />

6-10<br />

Features<br />

• Leak-Resistant<br />

• Corrosion-Resistant<br />

• No Liquid Bypass/No External<br />

Frame Rods<br />

• Removes Solid Dirt Particles<br />

• Quick Change Cartridge<br />

• Choice of Construction Materials<br />

• Uses Filter Cartridges, Submicronic<br />

Pleated Cartridges, or Filter<br />

Sleeves<br />

Features<br />

• Leak-Resistant<br />

• Corrosion-Resistant<br />

• No Liquid Bypass/No External<br />

Frame Rods<br />

• Removes Organic Contaminants<br />

and Solid Dirt Particles<br />

• Easy Conversion to Filter Chamber<br />

• Choice of Disposables Carbon<br />

Cartridge or Bagged Granular Carbon<br />

PENGUIN SERIES C FILTER CHAMBERS<br />

Penguin fi lter chambers are offered in CPVC, polypropylene, and PVDF. The construction<br />

of the Series C chambers contains no fragile lucite or glass. There is no metal to liquid<br />

contact, no springs to lose or break, and no crushed tubes. Penguin CPVC and polypropylene<br />

chambers are recommended for most acid and alkaline solutions. PVDF chambers<br />

are recommended for high temperature acids and alkalies, HF, and electroless nickel. All<br />

Series C chambers can be mounted on a common polypropylene base and manifolded<br />

together for greater capacities or space saving requirements. For portability, casters can<br />

be added as an option. Penguin Series C double open end (D.O.E.) chambers are available<br />

in single tube, three tube, fi ve tube, and twelve tube vessels. The Series C single open end<br />

(S.O.E.) chambers are available in single tube, two tube, four tube and nine tube vessels.<br />

Each D.O.E fi lter chamber is equipped with an initial Penguin 15 micron fi lter cartridge or<br />

set of fi lter cartridges. Filters for S.O.E chambers are purchased separately. Because of the<br />

unique Penguin design, these cartridges ensure maximum particle retention and no liquid<br />

bypass. Available options include:<br />

Chamber Diameter: 3” , 4”, 6”, 8”, 12”<br />

Construction Material / O-Ring Material: CPVC/EPR , Polypropylene/EPR, PVDF/Viton<br />

End Cap Confi guration: Double Open End or Single Open End<br />

Please contact customer service for assistance in sizing your Filter Chamber.<br />

PENGUIN CN IN-TANK FILTER CHAMBERS<br />

Penguin in-tank fi lter chambers allow for depth fi ltration that is completely limited to<br />

inside the tank. Thus, there is no possibility of solution loss in the Series CN chambers.<br />

The 3CN chambers are completely constructed of CPVC, polypropylene, and PVDF while<br />

the 6CN chambers are constructed of CPVC or polypropylene. This includes the rugged<br />

mounting bracket. Penguin models include single and three cartridge vessels in 10”, 20”,<br />

and 30” cartridge lengths. The Series CN chambers incorporate all of the unique construction<br />

advantages of our style 3C and 6C chambers. The cartridge compressor design in the<br />

style 3C chamber and the double labyrinth o-ring sealing, along with the long-sleeved<br />

fl ange on the top of style 6C, are also incorporated into our Series CN chambers. Available<br />

options include:<br />

Chamber Diameter: 3”, 4”, 6”<br />

Construction Material / O-Ring Material: CPVC/EPR, Polypropylene/EPR, PVDF/Viton<br />

End Cap Confi guration: Double Open End<br />

Please contact customer service for assistance in sizing your Filter Chamber.


Features<br />

• Leak-Resistant<br />

• Corrosion-Resistant<br />

• No Liquid Bypass/No External<br />

Frame Rods<br />

• Removes Solid Dirt Particles<br />

• Quick Change Cartridge<br />

• Rugged CPVC Construction<br />

including Mounting Bracket<br />

• Complete In-Tank Filtration<br />

Features<br />

• Leak-Resistant<br />

• No Liquid Bypass/No External<br />

Frame Rods<br />

• CPVC Construction<br />

• Filtration Down to 1 Micron<br />

• Simple Filter Bag Replacement<br />

• High Volume Surface Filtration<br />

• Lower Initial Cost/Reusable Filter<br />

Media<br />

PENGUIN CT CARBON TREATMENT CHAMBERS<br />

Penguin fi lter chambers are offered in CPVC, polypropylene, and PVDF. The construction<br />

of the Series C chambers contains no fragile lucite or glass. There is no metal to liquid<br />

contact, no springs to lose or break, and no crushed tubes. Penguin CPVC and polypropylene<br />

chambers are recommended for most acid and alkaline solutions. PVDF chambers<br />

are recommended for high temperature acids and alkalies, HF, and electroless nickel. All<br />

Series C chambers can be mounted on a common polypropylene base and manifolded<br />

together for greater capacities or space saving requirements. For portability, casters can<br />

be added as an option. Penguin Series C double open end (D.O.E.) chambers are available<br />

in single tube, three tube, fi ve tube, and twelve tube vessels. The Series C single open end<br />

(S.O.E.) chambers are available in single tube, two tube, four tube and nine tube vessels.<br />

Each D.O.E fi lter chamber is equipped with an initial Penguin 15 micron fi lter cartridge or<br />

set of fi lter cartridges. Filters for S.O.E chambers are purchased separately. Because of the<br />

unique Penguin design, these cartridges ensure maximum particle retention and no liquid<br />

bypass. Available options include:<br />

Chamber Diameter: 3” , 4”, 6”, 8”, 12”<br />

Construction Material / O-Ring Material: CPVC/EPR , Polypropylene/EPR<br />

Please contact customer service for assistance in sizing your Filter Chamber.<br />

PENGUIN CB FILTER BAG CHAMBERS<br />

Penguin fi lter bag chambers are designed for high volume surface fi ltration. Completely<br />

constructed of CPVC, the Series CB fi lter bag chambers allow for fi ltration down to 1<br />

micron. Filter bag replacement is easy with the removal of one snap ring. There are four<br />

sizes incorporating all of the construction advantages of our style 6C and 8C chambers.<br />

The double labyrinth o-ring sealing and the long-sleeved fl anges, top and bottom, allow<br />

these chambers to operate at higher pressures and/or temperatures while eliminating the<br />

use of external frame rods. Available options include:<br />

Chamber Diameter: 6”, 8”<br />

Construction Material/O-Ring Material: CPVC/EPR<br />

Please contact customer service for assistance in sizing your Filter Chamber.<br />

6-11<br />

6


6<br />

6-12<br />

Features<br />

• True Depth Filtration<br />

• Various Core and Media Material<br />

• Combinations including Preleached<br />

Fibrillated Polypropylene<br />

• Chemical and Temperature<br />

Compatibility<br />

• Wide Choice of Porosities<br />

Features<br />

• Economical<br />

• Reuseable<br />

• Effi cient<br />

• Long Lasting<br />

PENGUIN PF WOUND FILTER CARTRIDGES<br />

Penguin wound fi lter cartridges provide true depth fi ltration and are available in a wide<br />

selection of media and cores, including pre-leached fi brillated polypropylene, to ensure<br />

temperature and chemical compatibility. The Series PF cartridges feature porosities from<br />

0.5 micron to 150 micron, lengths from 3” to 40”, and a variety of diameters. Available<br />

options include:<br />

Filter Media: polypropylene, fi brillated polypropylene, utility grade polypropylene, natural<br />

cotton, bleached cotton, rayon, polyester, nylon, modacrylic (dynel), glass<br />

Mircron Rating: 0.5, 1, 3, 5, 10, 15, 20, 25, 30, 40, 50, 75, 100, 150<br />

Tube O.D.: 2 1/2”, 2”, 2 3/8”, 2 3/4”, special<br />

Length: 4”, 6”, 9 3/4”, 9 7/8”, 10”, 12”, 19 1/2”, 20”, 29 1/4”, 30”, 39 1/4”, 40”<br />

Core Type: polypropylene, tin steel, 304 SS, 316 SS, special<br />

Core Cover: none or cover compatible with media<br />

End Treatment: none or treatment compatible with media<br />

Extended Core: none or compatible to core<br />

Please contact customer service for assistance in sizing your Filter Cartridges.<br />

PENGUIN SERIES PS FILTER SLEEVES<br />

Penguin fi lter sleeves are an alternative to standard wound fi lter cartridges. The Series<br />

PS fi lter sleeves are economical, reusable, and effi cient when placed over its one-time<br />

purchased polypropylene core and caps. These sleeves can be precoated and backwashed<br />

several times before the retention of the sleeve is reduced. Series PS fi lter sleeves are<br />

available in porosities from 2 micron to 100 micron and in lengths from 10” to 40”. Available<br />

options include:<br />

Mircron Rating: 2, 10, 25, 50<br />

Length: 10”, 20”, 30” , 40”<br />

Sleeve Media: P = polypropylene<br />

Core Material: P = polypropylene<br />

Core Length: 10”, 20”, 30”, 40”<br />

Please contact customer service for assistance in sizing your Filter Cartridges.<br />

HAYWARD FILTER BAGS<br />

Hayward Filter Bags are available polypropylene felt fi lter bags - sewn construction,<br />

polypropylene monofi lament fi lter bags - sewn construction, or polypropylene felt fi lter<br />

bags - welded construction.<br />

Mircron Rating: 1, 5, 10, 25, 50, 100, 150, 200, 400, 600, <strong>80</strong>0<br />

Lengths: 16” and 32”<br />

Please contact customer service for assistance in sizing your Filter Bag.


Features<br />

• Nominal and Absolute Particle<br />

Retention Ratings<br />

• Superior Flow Characteristics<br />

• High Dirt Holding Capacity<br />

• Many Lengths and Cartridge Styles<br />

PENGUIN SERIES PC CARBON FILTER CARTRIDGES<br />

Penguin carbon fi lter cartridges are a one-step carbon and fi ltration treatment. These Series<br />

PC carbon cartridges eliminate the problems associated with loose carbon treatment and<br />

the need for a separate fi ltration system. The standard cartridge measures 2 3/4” O.D. with<br />

lengths varying from 4” to 40” and fl ow rates up to 2 1/2 gpm. These Series PC carbon<br />

cartridges are designed to be used in either single or multi-tubed vessels. These cartridges<br />

are available in 4 different styles. Style GC is an outer wound cartridge which utilizes a<br />

special high grade activated granular carbon with a very low sulfur content. Style CP is<br />

also an outer wound cartridge which features layers of paper impregnated with activated<br />

powdered carbon. Style C is a porous polyethylene shell containing high grade activated<br />

granular carbon. Style M features an outer layer of polyolefi n webbing with an impregnated<br />

carbon powder interior. Available options include:<br />

Carbon Style: Granular Carbon/Outer Wound, Carbon Paper/Outer Wound, Granular<br />

Carbon/Porous Shell, Impregnated Carbon/Outer Wound<br />

Length: 4”, 6”, 9 3/4”, 9 7/8”, 10”, 20”, 30”, 40”<br />

Core Material: Polypropylene, 304SS<br />

Fiber Material/Shell: porous polyethylene/stand. poly. outer wound, fi brillated FDA<br />

outer wound, polypropylene FDA outer wound, bleached cotton<br />

FDA outer wound<br />

Please contact customer service for assistance in sizing your Filter Cartridges.<br />

PENGUIN PP PLEATED FILTER CARTRIDGES<br />

Penguin pleated fi lter cartridges are an alternative to string wound or spun moulded fi lters.<br />

These Series PP pleated cartridges are economical, multi-use, premium quality products<br />

that are available in various micron ratings ranging from 50 micron nominal down to .10<br />

micron absolute. End cap confi gurations include D.O.E. (double open end, fl at gasket)<br />

and S.O.E. (single open end, external double 222 0-ring/button end cap). Filter medias<br />

available include self-bonded fi ne diameter polypropylene fi bers as well as membranes<br />

constructed of polypropylene, nylon, or PTFE. Series PP pleated cartridges contain no<br />

surfactants or binders that can break down, leach out, or permit the typical problems of<br />

channeling and media migration. Maximum effective open surface areas allow for high<br />

fl ow rates at reduced pressure losses, as well as high dirt holding capacity, long service<br />

life, large throughputs, and lower operating costs. Available options include:<br />

Filter Media: nylon, nominal polypropylene, nominal submicronic polypropylene, absolute<br />

polypropylene, absolute submicronic polypropylene, absolute Tefl on<br />

Mircron Rating: 0.1A, 0.1, 0.2A, 0.2, 0.4A, 0.45A, 0.4, 0.8A, 1, 3, 5, 10, 15, 25, 30, 50<br />

Length: 9 3/4”, 10”, 19 1/2”, 20”, 29 1/4”, 30”, 39”, 40”<br />

End Cap: black industrial grade vinyl (style D only), blue FDA acceptable (style D only)<br />

DOE fl at gasket, SOE external double 222 O-ring/ button end cap, DOE internal single<br />

120 O-ring, SOE internal 020 O-ring/ button end cap<br />

Gasket or O-Ring Material: Style D, Buna-N, EPR, viton, silicon,<br />

Please contact customer service for assistance in sizing your Filter Cartridges.<br />

6-13<br />

6


6<br />

6-14<br />

Features<br />

• Recovers 99% of Precious Metals<br />

• Improves Purity of Rinse<br />

• Low Initial Cost<br />

• Pays for Itself During Normal<br />

Plating Sequence<br />

• Selection of Sizes to Fit All Plating<br />

Tanks<br />

• Longer Life Before Resin Changes<br />

• Depth Filtration Available<br />

Features<br />

• Recovers 99% of Precious Metals<br />

• Improves Purity of Rinse<br />

• Low Initial Cost<br />

• Pays for Itself During Normal<br />

Plating Sequence<br />

• Selection of Sizes to Fit All Plating<br />

• Tanks<br />

• Longer Life Before Resin Changes<br />

• Depth Filtration Available<br />

PENGUIN SR PRECIOUS METAL RECOVERY SYSTEM<br />

Penguin precious metal recovery systems are a simple and economical method for reclaiming<br />

gold and other precious metals from processing rinse water and drag out tanks.<br />

The exchange resin of standard porosity extracts precious metals as well as all positive<br />

and negative charged ions from processing wastes. The Series SR systems are used with<br />

rinse capacity tanks of 50 gallons and smaller. Up to three troy ounces of precious metal<br />

can be recovered per pound, meaning it pays for itself after its initial use. Recommended<br />

Applications include Acid and Alkaline Rinse Tanks, Drag out Tanks, Recovery of All Precious<br />

Metals (Gold, Silver, and Platinum) , Water Demineralization.<br />

Please contact customer service for assistance in sizing your precious metal recovery<br />

system.<br />

PENGUIN MR PRECIOUS METAL RECOVERY SYSTEM<br />

Penguin precious metal recovery systems are a simple and economical method for reclaiming<br />

gold and other precious metals from processing rinse water and drag out tanks.<br />

The exchange resin of standard porosity extracts precious metals as well as all positive and<br />

negative charged ions from processing wastes. The Series MR systems are used with rinse<br />

capacity tanks of 50 gallons or larger. Up to three troy ounces of precious metal can be<br />

recovered per pound, meaning it pays for itself after its initial use. Series P pumps are also<br />

available in conjunction with the resin beds, thus eliminating the magnetic driven pump.<br />

Recommended Applications include Acid and Alkaline Rinse Tanks, Drag out Tanks, Recovery<br />

of All Precious Metals (Gold, Silver, and Platinum), Water Demineralization<br />

Please contact customer service for assistance in sizing your precious metal recovery<br />

system.


PENGUIN A-A IN-TANK FILTRATION SYSTEMS<br />

Series A-A - Penguin in-tank fi lter systems are all purpose, compact, fully portable, corrosion<br />

resistant, and require no fl oor space. They are constructed so no metal is in contact<br />

with the solution. The Series A-A fi lter systems are available in CPVC, polypropylene, and<br />

PVDF. These systems incorporate an in-tank pump and a tank lip-mounted fi lter chamber.<br />

The Series A-A fi lter systems need not be removed from the tank for cleaning or replacing<br />

fi lter cartridges. These systems are available in 6 sizes to serve all small and medium<br />

volume tanks.<br />

PENGUIN A-B IN-TANK FILTRATION SYSTEMS<br />

Series A-B: Penguin in-tank fi lter systems are all purpose, compact, fully portable, corrosion<br />

resistant, and require no fl oor space. They are constructed so no metal is in contact<br />

with the solution. The Series A-B fi lter systems are available in CPVC and polypropylene,<br />

and certain models in PVDF. These systems are designed to be mounted entirely in-tank,<br />

which is especially recommended for precious metal fi ltration. The Series A-B fi lter systems<br />

need not be removed from the tank for cleaning or replacing fi lter cartridges. These<br />

systems are available in 11 sizes to accommodate larger volume tanks.<br />

PENGUIN A IN-TANK FILTRATION SYSTEMS<br />

Series A: Penguin in-tank pump/outside fi lter systems are ruggedly constructed and corrosion<br />

resistant. The Series A fi lter systems are designed for continuous operation with<br />

no metal to liquid contact and are versatile and easy to install, since both pump and fi lter<br />

chamber are independent units. Series A fi lter systems are available in CPVC and certain<br />

models in polypropylene and PVDF. Simple in design and effi cient in performance, the<br />

Series A fi lter systems are recommended for all precious metal plating baths, electroless<br />

nickel and copper, as well as many acid and alkaline solutions. These systems are simple<br />

to clean and are designed for easy fi lter cartridge replacement.<br />

6-15<br />

6


6<br />

6-16<br />

PENGUIN HF IN-TANK FILTRATION SYSTEMS<br />

Series HF - Penguin horizontal pump/fi lter systems are constructed of high temperature<br />

CPVC, and thus are excellent for most corrosive chemicals and capable of pumping solution<br />

to 1<strong>80</strong>°F. Equipped with the Penguin Series HV horizontal volute pump or on larger<br />

systems, the Series HN centrifugal pump, and the rugged Penguin CPVC fi lter chamber,<br />

Series HF fi lter systems are designed for continuous high temperature operation. Series<br />

HF systems provide excellent fi ltration for electroless nickel and copper solutions. These<br />

systems are simple to clean and are designed for easy fi lter cartridge replacement.<br />

PENGUIN MF IN-TANK FILTRATION SYSTEMS<br />

Series MF: Penguin magnetic-driven pump/fi lter systems are specifi cally designed with<br />

sealless pumps for fi ltering and circulating without the worries of mechanical seal leakage.<br />

Equipped with the Penguin Series M & MT polypropylene magnetic-driven pump and the<br />

rugged Penguin CPVC or polypropylene fi lter chamber, Series MF fi lter systems are designed<br />

for continuous trouble-free service. The smaller compact Series MF fi lter systems<br />

are excellent for complete corrosion resistant fi ltration in laboratories, pilot plants, and<br />

production applications. The larger fi lter systems provide a high volume, high pressure<br />

fi lter system to which casters can be added for portability. Simple in design and effi cient in<br />

performance, these systems are recommended for acid and alkaline solutions.<br />

PENGUIN SM IN-TANK FILTRATION SYSTEMS<br />

Series SM: Penguin spacemaker fi lter systems are designed with sealless pumps to provide<br />

a complete, ultra compact, portable fi lter system without the worries of mechanical seal<br />

leakage. Equipped with the Penguin Series M polypropylene magnetic drive pump and<br />

the rugged Penguin CPVC or polypropylene fi lter chamber, Series SM fi lter systems are a<br />

simple, economical, and effi cient method for fi ltering and circulating acid and alkaline solutions.<br />

The smaller compact Series SM fi lter systems are excellent for complete corrosion<br />

resistant fi ltration in laboratories, pilot plants, and production applications. These systems<br />

are simple to clean and are designed for easy fi lter cartridge replacement.


PENGUIN VF IN-TANK FILTRATION SYSTEMS<br />

Penguin sealless polypropylene fi lter systems are designed for fi ltering critical solutions<br />

where all metal contact and mechanical seals must be eliminated. Series VF fi lter systems<br />

are equipped with a sealless self-priming pump and heavy duty CPVC or polypropylene<br />

fi lter chamber. These systems are recommended for continuous fi ltration to 1<strong>80</strong>°F for most<br />

acid and alkaline solutions. Penguin Series VF fi lter systems are maintenance free, simple<br />

to clean, and are designed for easy fi lter cartridge replacement.<br />

PENGUIN BF IN-TANK FILTRATION SYSTEMS<br />

Series BF: Penguin bag fi ltration systems are designed to provide rapid, high velocity<br />

solution turnover, while removing contaminants that tend to “surface load” In the Series<br />

BF fi ltration systems, the larger surface area of the single layered polypropylene fi lter<br />

bag provides signifi cant longer life when compared to a graded density, string wound<br />

cartridge fi lter. Disposable bags are economical to use and may be easily discarded when<br />

spent or cleaned for reuse. Traditionally, bag fi ltration systems have been used with air<br />

sparging systems to constantly renew the plating solution that is coming in contact with<br />

the parts. A Penductor sparging system does the same thing, but refreshes the chemistry<br />

much faster, while giving you other benefi ts such as keeping solids in suspension for<br />

easier removal, more uniform temperature, thickness, and brightness. Since the Series<br />

BF bag fi ltration system is basically an open system, uniform agitation can be achieved<br />

without the need of a dedicated sparging pump.<br />

PENGUIN A-SF IN-TANK FILTRATION SYSTEMS<br />

Series A-SF: Penguin suction fi lter systems are ruggedly constructed and corrosion<br />

resistant. The Series A-SF fi lter systems are designed for continuous duty operation and<br />

trouble-free service. These systems are easy to install and maintain since there is only one<br />

moving part. Series A-SF suction fi lter systems offer fi ltration rates up to 3400 GPH. They<br />

are constructed completely of CPVC, eliminating any metal contact.<br />

6-17<br />

6


6<br />

6-18<br />

Options<br />

• Flanged connections<br />

• EPDM seals<br />

• Pressure differential gauge and switch<br />

• Manifolded housings<br />

• 1/4” NPT pressure differential gauge tap<br />

• Metric connections<br />

Features<br />

• All-plastic construction<br />

• FPM seals<br />

• Hand-removable cover<br />

• Integral mounting base<br />

• True union connections<br />

• Vent valve on cover<br />

• In-line or loop fl ow<br />

• Two-Year Warranty<br />

HAYWARD PVC/CPVC SIMPLEX BAG FILTER<br />

For application versatility, these all plastic housings will accept most standard 7” diameter<br />

fi lter bags. The single length vessel uses Size 01 bags, 7” x 16”, while the double length<br />

vessel uses Size 02 bags, 7” x 32”. This permits the vessel to be used with thousands of<br />

different types of fi lter bags to exactly match the application requirements.<br />

This all plastic housing is designed to stand up to the most demanding industrial and commercial<br />

applications around. The rugged, thick wall construction ensures years of trouble<br />

free service and the housing is rated at a full 150 PSI. The built-in true union piping and<br />

drain connections makes installation and operation quick and easy. With this feature the<br />

fi lter housing can be removed without having to break down the piping system. The integral<br />

mounting base also makes for an easy installation and eliminates the need for extra<br />

cost support legs. The housing has two bottom outlet connections so that either can be<br />

used as a drain connection. This makes possible both in-line or loop piping installations.<br />

The one-piece, corrosion resistant plastic body has an extremely smooth interior surface<br />

that is very easy to clean. The housing comes standard with a plastic cover vent valve.<br />

The hand-removable, no tools required, spin-off cover makes fi lter bag changing quick<br />

and easy. There are no swing bolts to deal with as on a metal fi lter housing.<br />

Part # Material Size End Conn.<br />

FLT1201 PVC Single 2˝ Socket/Thread<br />

FLT1201F PVC Single 2˝ Flanged<br />

FLT1202 PVC Double 2˝ Socket/Thread<br />

FLT1202F PVC Double 2˝ Flanged<br />

FLT2201 CPVC Single 2˝ Socket/Thread<br />

FLT2201F CPVC Single 2˝ Flanged<br />

FLT2202 CPVC Double 2˝ Socket/Thread<br />

FLT2202F CPVC Double 2˝ Flanged<br />

Notes:<br />

• All bag fi lters feature a one piece, seamless, moulded plastic body, have Viton seals and are assembled with silicone free lubricant.<br />

• Simplex bag fi lters use single length 7˝ x 16˝ No.1 bags or double length 7˝ x 32˝ No. 2 bags.<br />

• Polypropylene felt fi lter bags are available in 1, 5, 10, 25, 50, 100 and 200 microns and in either welded or sewn construction.<br />

• Polypropylene monofi lament fi lter bags are available in sewn construction in 150, 400, and <strong>80</strong>0 microns.


Options<br />

• Vent gauge with gauge guard<br />

• Pressure differential gauge<br />

• Pressure differential switch<br />

• PPL fi lter bags<br />

• Flanged connections<br />

• EPDM seals<br />

HAYWARD PP/PVDF SIMPLEX BAG FILTER<br />

A metal fi lter housing will ultimately rust or corrode and contaminate the process media. There<br />

is no danger of this happening with a Hayward All Plastic Simplex Bag Filter. It will never rust<br />

or corrode and never compromise the quality of the process fl uid.<br />

Standard features on all models include an integral mounting fl ange, and on the polypropylene<br />

model, a vent/bleed valve is installed on the cover. These fi lters are designed for easy service.<br />

A hand-removable cover and a built-in restrainer basket handle makes bag change-outs fast and<br />

easy, reducing expensive downtime. No tools are needed and the fi lter is back in service in a<br />

matter of minutes. The external cover threads are not in contact with the process media, thus<br />

eliminating the need for cleaning each time the bag is changed. For extra strength the cover<br />

features specially designed buttress style threads.<br />

Features<br />

• Hand-removable cover<br />

• Integral mounting fl ange<br />

• Integral basket handle<br />

• External cover threads<br />

• In-line or loop fl ow<br />

• Vent valve on cover<br />

• Two-Year Warranty<br />

Note:<br />

• Polypropylene felt fi lter bags are available in 1, 5, 10, 25, 50, 100 and 200 microns and in either welded or sewn construction.<br />

• Polypropylene monofi lament fi lter bags are available in sewn construction in 150, 400, and <strong>80</strong>0 microns.<br />

Features<br />

• No line shutdown for bag changeout<br />

• Built-in mounting platform<br />

• In-line or loop fl ow<br />

• Two-Year Warranty<br />

Part # Material Size End Conn.<br />

FLT4201 PP Single 2˝ Threaded<br />

FLT4201F PP Single 2˝ Flanged<br />

FLT4202 PP Double 2˝ Threaded<br />

FLT4202F PP Double 2˝ Flanged<br />

FLT5202F PVDF Double 2˝ Flanged<br />

HAYWARD PVC/CPVC/PP DUPLEX BAG FILTER<br />

With an all-plastic, corrosion-resistant Hayward Duplex Bag Filter, there is never a need<br />

to shut down the line and there is never any downtime necessary when changing fi lter<br />

bags. Just turn the lever handle to divert fl ow from one fi lter housing to the other, then<br />

spin off the hand-removable cover, remove the dirty bag and install a new one.<br />

Features such as a rugged, lightweight fi berglass mounting platform and a vent/bleed<br />

valve installed on both fi lter housing covers are standard with every Hayward All-Plastic<br />

Duplex Bag Filter. The retaining basket that holds the bag has a unique, universal seat<br />

that works with almost any single or double length fi lter bag.<br />

Options<br />

• Vent gauge with gauge guards<br />

• Pressure Differential Gauges<br />

• Pressure Differential Switches<br />

• Automated Operation - Electric or Pneumatic<br />

Part # Housing<br />

Diverter<br />

Valve Size End Conn.<br />

FLT2DUPA PP CPVC Double 2˝ Flanged<br />

FLT2DUP1 PVC PVC Double 2˝ Flanged<br />

FLT2DUP2 CPVC CPVC Double 2˝ Flanged<br />

Note:<br />

• Polypropylene felt fi lter bags are available in 1, 5, 10, 25, 50, 100 and 200 microns and in either welded or sewn construction.<br />

• Polypropylene monofi lament fi lter bags are available in sewn construction in 150, 400, and <strong>80</strong>0 microns.<br />

6-19<br />

6


6<br />

6-20<br />

Features<br />

• PPL or PVDF Construction<br />

• High Pressure Ratings<br />

• Threaded or Flanged Connec<br />

tions<br />

• FPM or EPDM Seals<br />

• Inline or Loop Flow<br />

• Hand-Removable Cover<br />

• Simplex or Duplex Designs<br />

• Two -Year Warranty<br />

• Large Filtration Area<br />

• High Dirt Holding Capacity<br />

HAYWARD 4200 CARTRIDGE FILTERS<br />

An Important Advance in Cartridge Filtration: Now you can have all the benefi ts of cartridge<br />

fi ltration for industrial and commercial applications – while getting complete corrosion<br />

resistance. Hayward’s one-piece, seamless, plastic-body cartridge fi lters will never<br />

rust or corrode, nor will they contaminate the process fl uid.<br />

Thousands of Applications: Hayward’s Series 4200 all-plastic cartridge fi lters have been<br />

designed to work in the most demanding of applications – whether for high purity water<br />

or aggressive chemical fi ltration. These heavy-wall-housing fi lters will withstand operating<br />

pressures of up to 150 PSI with no problem. Series 4200 fi lters will work in corrosive<br />

atmospheres and harsh environments, places where a metal housing would have to be<br />

painted or epoxy-coated just to survive.<br />

The Right Confi guration for Your Application: Series 4200 cartridge fi lter housings are<br />

offered in three sizes – making it easier to choose the exact fi lter for your application requirements.<br />

And you can choose between two types of Hayward cartridges. Hayward HC<br />

cellulose cartridges are perfect for all types of water fi ltration up to 165°F. Their special<br />

design packs 47 sq ft of fi lter media into a 16˝ tall cartridge. Hayward PF polypropylene<br />

cartridges are silicone-free and feature graded density construction.<br />

Duplex Models: Choose a Hayward Series 4200 duplex cartridge fi lter for those applications<br />

where the pipeline fl ow cannot be shut down to change out fi lter cartridges. Duplex<br />

fi lters allow the pipeline fl ow to be diverted to one of the two fi lter housings. This permits<br />

the off-line housing to be serviced without fl ow shutdown.<br />

Part # Material Size End Conn. Part # Material Size End Conn.<br />

SB1050ST PVC 1/2˝ Skt/Thd SB2050ST CPVC 1/2˝ Skt/Thd<br />

SB1050SF PVC 1/2˝ Flanged SB2050SF CPVC 1/2˝ Flanged<br />

SB1075ST PVC 3/4˝ Skt/Thd SB2075ST CPVC 3/4˝ Skt/Thd<br />

SB1075SF PVC 3/4˝ Flanged SB2075SF CPVC 3/4˝ Flanged<br />

SB1100ST PVC 1˝ Skt/Thd SB2100ST CPVC 1˝ Skt/Thd<br />

SB1100F PVC 1˝ Flanged SB2100F CPVC 1˝ Flanged<br />

SB1125ST PVC 1-1/4˝ Skt/Thd SB2125ST CPVC 1-1/4˝ Skt/Thd<br />

SB1125F PVC 1-1/4˝ Flanged SB2125F CPVC 1-1/4˝ Flanged<br />

SB1150ST PVC 1-1/2˝ Skt/Thd SB2150ST CPVC 1-1/2˝ Skt/Thd<br />

SB1150F PVC 1-1/2˝ Flanged SB2150F CPVC 1-1/2˝ Flanged<br />

SB1200ST PVC 2˝ Skt/Thd SB2200ST CPVC 2˝ Skt/Thd<br />

SB1200F PVC 2˝ Flanged SB2200F CPVC 2˝ Flanged<br />

SB1250T PVC 2-1/2˝ Threaded SB2250T CPVC 2-1/2˝ Threaded<br />

SB1250S PVC 2-1/2˝ Socket SB2250S CPVC 2-1/2˝ Socket<br />

SB1250F PVC 2-1/2˝ Flanged SB2250F CPVC 2-1/2˝ Flanged<br />

SB1300T PVC 3˝ Threaded SB2300T CPVC 3˝ Threaded<br />

SB1300S PVC 3˝ Socket SB2300S CPVC 3˝ Socket<br />

SB1300F PVC 3˝ Flanged SB2300F CPVC 3˝ Flanged<br />

SB1400T PVC 4˝ Threaded SB2400T CPVC 4˝ Threaded<br />

SB1400S PVC 4˝ Socket SB2400S CPVC 4˝ Socket<br />

SB1400F PVC 4˝ Flanged SB2400F CPVC 4˝ Flanged<br />

SB1600FT PVC 6˝ Flanged SB2600FT CPVC 6˝ Flanged<br />

SB1<strong>80</strong>0FT PVC 8˝ Flanged SB2<strong>80</strong>0FT CPVC 8˝ Flanged<br />

Note:<br />

• Polypropylene felt fi lter bags are available in 1, 5, 10, 25, 50, 100 and 200 microns and in either welded or sewn construction.<br />

• Polypropylene monofi lament fi lter bags are available in sewn construction in 150, 400, and <strong>80</strong>0 microns.


Part # Material Size End Conn.<br />

YS10050T PVC 1/2˝ Thread<br />

YS10050S PVC 1/2˝ Socket<br />

YS10075T PVC 3/4˝ Thread<br />

YS10075S PVC 3/4˝ Socket<br />

YS10100T PVC 1˝ Thread<br />

YS10100S PVC 1˝ Socket<br />

YS10125T PVC 1-1/4˝ Thread<br />

YS10125S PVC 1-1/4˝ Socket<br />

YS10150T PVC 1-1/2˝ Thread<br />

YS10150S PVC 1-1/2˝ Socket<br />

YS10200T PVC 2˝ Thread<br />

YS10200S PVC 2˝ Socket<br />

YS10200F PVC 2˝ Flanged<br />

YS10250T PVC 2-1/2˝ Thread<br />

YS10250S PVC 2-1/2˝ Socket<br />

YS10250F PVC 2-1/2˝ Flanged<br />

YS10300T PVC 3˝ Thread<br />

YS10300S PVC 3˝ Socket<br />

YS10300F PVC 3˝ Flanged<br />

YS10400T PVC 4˝ Thread<br />

YS10400S PVC 4˝ Socket<br />

YS10400F PVC 4˝ Flanged<br />

HAYWARD PLASTIC Y-STRAINERS<br />

Hayward® Y-Strainers protect piping system components from damage caused by dirt<br />

or debris in the process media. They cost less than other types of strainers and are light<br />

weight and very compact. Because they can often be supported by the pipeline alone, they<br />

work in applications where other types of strainers cannot.<br />

Hayward® Y-Strainers are supplied with a 1/32” perforated plastic screen. This screen is<br />

ultrasonically welded, not glued, for superior strength. Screens fabricated from Type 316<br />

stainless steel are also available in openings from 1/2” down to a super fi ne 325 mesh. All<br />

screens have an open area at least twice that of the equivalent pipe size cross-sectional<br />

area to minimize pressure drop.<br />

All sizes of Hayward® Y-Strainers feature a heavy-duty hex cap that permits quick<br />

and easy removal of the strainer screen when cleanout becomes necessary. Hayward®<br />

Y-Strainers work equally well in the horizontal or vertical position, simplifying piping system<br />

layout. This strainer is available in clear PVC which permits viewing of the strainer<br />

screen in operation. This helps determine when it needs cleaning based on a visual check<br />

of the amount of debris retained by the screen. These Y- Strainers are available in sizes<br />

from 1/2” to 2” with socket or threaded pipe connections.<br />

Part # Material Size End Conn.<br />

YS20050T CPVC 1/2˝ Thread<br />

YS20050S CPVC 1/2˝ Socket<br />

YS20075T CPVC 3/4˝ Thread<br />

YS20075S CPVC 3/4˝ Socket<br />

YS20100T CPVC 1˝ Thread<br />

YS20100S CPVC 1˝ Socket<br />

YS20125T CPVC 1-1/4˝ Thread<br />

YS20125S CPVC 1-1/4˝ Socket<br />

YS20150T CPVC 1-1/2˝ Thread<br />

YS20150S CPVC 1-1/2˝ Socket<br />

YS20200T CPVC 2˝ Thread<br />

YS20200S CPVC 2˝ Socket<br />

YS20200F CPVC 2˝ Flanged<br />

YS20250T CPVC 2-1/2˝ Thread<br />

YS20250S CPVC 2-1/2˝ Socket<br />

YS20250F CPVC 2-1/2˝ Flanged<br />

YS20300T CPVC 3˝ Thread<br />

YS20300S CPVC 3˝ Socket<br />

YS20300F CPVC 3˝ Flanged<br />

YS20400T CPVC 4˝ Thread<br />

YS20400S CPVC 4˝ Socket<br />

YS20400F CPVC 4˝ Flanged<br />

Part # Material Size End Conn.<br />

YS00050T Clear PVC 1/2˝ Thread<br />

YS00050S Clear PVC 1/2˝ Socket<br />

YS00075T Clear PVC 3/4˝ Thread<br />

YS00075S Clear PVC 3/4˝ Socket<br />

YS00100T Clear PVC 1˝ Thread<br />

YS00100S Clear PVC 1˝ Socket<br />

YS00125T Clear PVC 1-1/4˝ Thread<br />

YS00125S Clear PVC 1-1/4˝ Socket<br />

YS00150T Clear PVC 1-1/2˝ Thread<br />

YS00150S Clear PVC 1-1/2˝ Socket<br />

YS00200T Clear PVC 2˝ Thread<br />

YS00200S Clear PVC 2˝ Socket<br />

Options<br />

• Stainless Steel Strainer Screens<br />

Features<br />

• Horizontal or Vertical Installation<br />

• 2:1 Open Air Ratio<br />

• Hex Cap for Easy Access to Screen<br />

• Plastic Screen has 1/32” Perforation<br />

• Two-Year Warranty<br />

Notes:<br />

• All Y-Strainers have an FPM o-ring seal and are assembled with silicone free lubricant. Each Y-Strainer includes one 1/32˝ perforated plastic screen.<br />

• Y-strainers are available with Stainless steel screens. To replace the plastic screen with an all stainless one, there will be a price adder. Screens have some plastic<br />

components.<br />

• Stainless steel screens are available in perforations of 1/32˝, 1/16˝, 1/8˝, 3/16˝, & 1/2˝. 1/2˝ perf offered only on 1-1/2˝ and larger Y-strainers.<br />

• Stainless steel mesh screens come in sizes 20, 40, 60, <strong>80</strong>, 100, 200 and 325<br />

6-21<br />

6


6<br />

6-22<br />

Options<br />

• Stainless steel strainer baskets<br />

• Pressure differential gauge and<br />

switch<br />

• Clear, see-through model made<br />

of Eastar ®<br />

• EPDM seals (add an “E” to end<br />

of part #)<br />

• Polypropylene and Food-Grade<br />

FRP also available<br />

Features<br />

• External Body Threads<br />

• Low Pressure Drop<br />

• In-Line or Loop Piping Design<br />

• True Union Connections<br />

• Ergonomic Hand-Removable<br />

Cover<br />

• FPM Seals<br />

• Integral, Flat Mounting Base<br />

• Liquid Displacing Cover<br />

• Two-Year Warranty<br />

Basket Selection<br />

• The 1/2˝ to 1˝ strainers can be<br />

ordered with either a 1/32˝ or 1/16˝<br />

perf plastic basket.<br />

• The 11/2˝ and 2˝ with a 1/32˝,<br />

1/16˝, 1/8˝, or 3/16˝ perf plastic<br />

basket.<br />

• The 3˝ and 4˝ with a 1/16˝, 1/8˝ or<br />

3/16˝ perf plastic basket.<br />

• The 6˝ and 8˝ with a 1/8˝ or 3/16˝<br />

perf plastic basket.<br />

• Stainless steel baskets for all size<br />

strainers are available in these<br />

perfs:<br />

1/32˝, 3/64˝, 1/16˝, 5/64˝, 7/64˝,<br />

1/8˝, 5/32˝, 3/16˝, 1/4˝, 3/8˝, 1/2˝;<br />

and in mesh sizes: 20, 40, 60, <strong>80</strong>,<br />

100, 200, 325<br />

HAYWARD SIMPLEX PLASTIC BASKET STRAINERS<br />

When pipeline system components require protection from dirt and debris and the line can<br />

be shut down for basket cleaning, a Hayward® All Plastic Simplex Basket Strainer is the<br />

ideal choice. Unwanted particles are removed as the process media passes through a perforated<br />

strainer basket contained inside the strainer body. The basket traps the unwanted<br />

material while allowing the process media to fl ow freely.<br />

Changing or cleaning the strainer basket is quick and easy. The hand-removable, spin-off<br />

cover features two angled handles for easy access to the strainer basket. The housing features<br />

external cover threads that do not contact the process media and never need cleaning.<br />

Venting and draining are made possible by two hand-removable, threaded plugs - one on<br />

the top of the cover and the other on the housing side.<br />

Hayward® Simplex Basket Strainers can be installed either in-line or with loop piping<br />

confi gurations. This is made possible by a unique design that incorporates three piping<br />

connections on the strainer body that are used as inlets and outlets. The unused connection<br />

is plugged using a blind fi tting (included). True Union connections make it possible to<br />

remove the strainer from the piping system without disassembling the piping connections.<br />

Plastic Baskets in perforation sizes from 1/32” to 3/16” are available. Stainless steel perforated<br />

baskets are available from 1/2” to 1/32”. Mesh stainless steel baskets for very fi ne<br />

straining applications are available in sizes from 20 mesh down to 325 mesh.<br />

Part # Material Size End Conn. Part # Material Size End Conn.<br />

SB1050ST PVC 1/2˝ Skt/Thd SB2050ST CPVC 1/2˝ Skt/Thd<br />

SB1050SF PVC 1/2˝ Flanged SB2050SF CPVC 1/2˝ Flanged<br />

SB1075ST PVC 3/4˝ Skt/Thd SB2075ST CPVC 3/4˝ Skt/Thd<br />

SB1075SF PVC 3/4˝ Flanged SB2075SF CPVC 3/4˝ Flanged<br />

SB1100ST PVC 1˝ Skt/Thd SB2100ST CPVC 1˝ Skt/Thd<br />

SB1100F PVC 1˝ Flanged SB2100F CPVC 1˝ Flanged<br />

SB1125ST PVC 1-1/4˝ Skt/Thd SB2125ST CPVC 1-1/4˝ Skt/Thd<br />

SB1125F PVC 1-1/4˝ Flanged SB2125F CPVC 1-1/4˝ Flanged<br />

SB1150ST PVC 1-1/2˝ Skt/Thd SB2150ST CPVC 1-1/2˝ Skt/Thd<br />

SB1150F PVC 1-1/2˝ Flanged SB2150F CPVC 1-1/2˝ Flanged<br />

SB1200ST PVC 2˝ Skt/Thd SB2200ST CPVC 2˝ Skt/Thd<br />

SB1200F PVC 2˝ Flanged SB2200F CPVC 2˝ Flanged<br />

SB1250T PVC 2-1/2˝ Threaded SB2250T CPVC 2-1/2˝ Threaded<br />

SB1250S PVC 2-1/2˝ Socket SB2250S CPVC 2-1/2˝ Socket<br />

SB1250F PVC 2-1/2˝ Flanged SB2250F CPVC 2-1/2˝ Flanged<br />

SB1300T PVC 3˝ Threaded SB2300T CPVC 3˝ Threaded<br />

SB1300S PVC 3˝ Socket SB2300S CPVC 3˝ Socket<br />

SB1300F PVC 3˝ Flanged SB2300F CPVC 3˝ Flanged<br />

SB1400T PVC 4˝ Threaded SB2400T CPVC 4˝ Threaded<br />

SB1400S PVC 4˝ Socket SB2400S CPVC 4˝ Socket<br />

SB1400F PVC 4˝ Flanged SB2400F CPVC 4˝ Flanged<br />

SB1600FT PVC 6˝ Flanged SB2600FT CPVC 6˝ Flanged<br />

SB1<strong>80</strong>0FT PVC 8˝ Flanged SB2<strong>80</strong>0FT CPVC 8˝ Flanged


Options<br />

• Stainless steel strainer baskets<br />

• Pressure differential gauge and switch<br />

• Clear, see-through model made of Eastar ®<br />

• EPDM seals (add an “E” to end of part #)<br />

• Polypropylene also available<br />

Features<br />

• External Body Threads<br />

• Low Pressure Drop<br />

• Operates Continuously, No Shut Down<br />

For Basket Cleaning or Changing<br />

• True Union Connections and FPM Seals<br />

• Ergonomic Hand-Removable Cover<br />

• Hand-Removable Vent and Drain<br />

• Liquid Displacing Cover<br />

• Two-Year Warranty<br />

Notes:<br />

• 1/2˝ thru 2˝ Strainers are<br />

supplied with both socket and<br />

threaded end connectors.<br />

• For 1/2˝, 3/4˝ and 1˝ Basket<br />

Strainers, standard perforation is<br />

1/32˝.<br />

• For 1-1/2˝ thru 8˝ Basket Strain<br />

ers, standard perforation is 1/8˝.<br />

• All Simplex Basket Strainers<br />

are assembled with silicone free<br />

lubricant.<br />

• Each Simplex Basket Strainer<br />

includes one plastic basket. If<br />

perforation is not specifi ed, then<br />

standard basket perforation will be<br />

supplied.<br />

• The 1/2˝ to 1˝ strainers can be<br />

ordered with either a 1/32˝ or<br />

1/16˝ perf plastic basket.<br />

• The 1-1/2˝ and 2˝ with a 1/32˝,<br />

1/16˝, 1/8˝, or 3/16˝ perf plastic<br />

basket.<br />

• The 3˝ and 4˝ with a 1/16˝, 1/8˝ or<br />

3/16˝ perf plastic basket.<br />

• The 6˝ and 8˝ with a 1/8˝ or 3/16˝<br />

perf plastic basket.<br />

• Stainless steel baskets for all<br />

size strainers are available in these<br />

perfs: 1/32˝, 3/64˝, 1/16˝, 5/64˝,<br />

7/64˝, 1/8˝, 5/32˝, 3/16˝, 1/4˝, 3/8˝,<br />

1/2˝; and in mesh sizes: 20, 40, 60,<br />

<strong>80</strong>, 100, 200, 325<br />

HAYWARD DUPLEX BASKET STRAINERS<br />

When pipeline system components require protection from dirt and debris<br />

and the line cannot be shut down for basket cleaning, a Hayward® All Plastic<br />

Duplex Basket Strainer is the ideal choice. Unwanted particles are removed<br />

as the process media passes through a perforated strainer basket contained<br />

inside the strainer body. The basket traps the unwanted material while allowing<br />

the process media to fl ow freely. And the fl ow never has to be shut off<br />

for basket cleaning or changing.<br />

Changing or cleaning the strainer basket is quick and easy. Turning the<br />

operating handle on the diverter valve assembly switches the fl ow from one<br />

strainer housing to the other. Then, the out of service housing can be serviced<br />

by opening the hand-removable, spin-off cover that features two angled<br />

handles for easy access to the strainer basket. The housings have external<br />

cover threads that do not contact the process media and never need cleaning.<br />

Venting and draining are made possible by two hand-removable, threaded<br />

plugs on the cover and side of the housings.<br />

Hayward® Duplex Basket Strainers can be installed either in-line or with<br />

loop piping confi gurations. This is made possible by changing the orientation<br />

of the bottom outlet connection.<br />

Part # Material Size End Conn. Part # Material Size End Conn.<br />

DB1050ST PVC 1/2˝ Skt/Thd DB2050ST CPVC 1/2˝ Skt/Thd<br />

DB1050SF PVC 1/2˝ Flanged DB2050SF CPVC 1/2˝ Flanged<br />

DB1075ST PVC 3/4˝ Skt/Thd DB2075ST CPVC 3/4˝ Skt/Thd<br />

DB1075SF PVC 3/4˝ Flanged DB2075SF CPVC 3/4˝ Flanged<br />

DB1100ST PVC 1˝ Skt/Thd DB2100ST CPVC 1˝ Skt/Thd<br />

DB1100F PVC 1˝ Flanged DB2100F CPVC 1˝ Flanged<br />

DB1125ST PVC 1-1/4˝ Skt/Thd DB2125ST CPVC 1-1/4˝ Skt/Thd<br />

DB1125F PVC 1-1/4˝ Flanged DB2125F CPVC 1-1/4˝ Flanged<br />

DB1150ST PVC 1-1/2˝ Skt/Thd DB2150ST CPVC 1-1/2˝ Skt/Thd<br />

DB1150F PVC 1-1/2˝ Flanged DB2150F CPVC 1-1/2˝ Flanged<br />

DB1200ST PVC 2˝ Skt/Thd DB2200ST CPVC 2˝ Skt/Thd<br />

DB1200F PVC 2˝ Flanged DB2200F CPVC 2˝ Flanged<br />

DB1250T PVC 2-1/2˝ Threaded DB2250T CPVC 2-1/2˝ Threaded<br />

DB1250S PVC 2-1/2˝ Socket DB2250S CPVC 2-1/2˝ Socket<br />

DB1250F PVC 2-1/2˝ Flanged DB2250F CPVC 2-1/2˝ Flanged<br />

DB1300T PVC 3˝ Threaded DB2300T CPVC 3˝ Threaded<br />

DB1300S PVC 3˝ Socket DB2300S CPVC 3˝ Socket<br />

DB1300F PVC 3˝ Flanged DB2300F CPVC 3˝ Flanged<br />

DB1400T PVC 4˝ Threaded DB2400T CPVC 4˝ Threaded<br />

DB1400S PVC 4˝ Socket DB2400S CPVC 4˝ Socket<br />

DB1400F PVC 4˝ Flanged DB2400F CPVC 4˝ Flanged<br />

DB1600FT PVC 6˝ Flanged DB2600FT CPVC 6˝ Flanged<br />

DB1<strong>80</strong>0FT PVC 8˝ Flanged DB2<strong>80</strong>0FT CPVC 8˝ Flanged<br />

6-23<br />

6


6<br />

Notes:<br />

• Other perforations may be available upon request.<br />

6-24<br />

HAYWARD STRAINERS BASKETS<br />

It is recommended that one spare basket per strainer be kept on hand at all times. The old<br />

style baskets are available upon request, while supplies last. An adapter is required when<br />

using 316 Stainless Steel baskets.<br />

FOR 1/2˝, 3/4˝, AND 1˝<br />

PVC 316 SS Corzan ® CPVC 316 SS<br />

Perf PART # MESH PART # Perf PART # Perf PART #<br />

1/32˝ BS11001/32 20 BS710020 1/32˝ BS21001/32 1/32˝ BS71001/32<br />

1/16˝ BS11001/16 40 BS710040 1/16˝ BS21001/16 1/16˝ BS71001/16<br />

1/8˝ BS11001/8 60 BS710060 1/8˝ BS21001/8 1/8˝ BS71001/8<br />

3/16˝ BS11003/16 <strong>80</strong> BS7100<strong>80</strong> 3/16˝ BS21003/16 3/16˝ BS71003/16<br />

100 BS7100100<br />

FOR 1-1/4˝, 1-1/2˝, AND 2˝<br />

PVC 316 SS Corzan ® CPVC 316 SS<br />

Perf PART # MESH PART # Perf PART # Perf PART #<br />

1/32˝ BS12001/32 20 BS720020 1/32˝ BS22001/32 1/32˝ BS72001/32<br />

1/16˝ BS12001/16 40 BS720040 1/16˝ BS22001/16 1/16˝ BS72001/16<br />

1/8˝ BS12001/8 60 BS720060 1/8˝ BS22001/8 1/8˝ BS72001/8<br />

3/16˝ BS12003/16 <strong>80</strong> BS7200<strong>80</strong> 3/16˝ BS22003/16 3/16˝ BS72003/16<br />

100 BS7200100<br />

FOR 2-1/2˝, 3˝, AND 4˝<br />

PVC 316 SS Corzan ® CPVC 316 SS<br />

Perf PART # MESH PART # Perf PART # Perf PART #<br />

1/32˝ BS14001/32 20 BS740020 1/32˝ BS24001/32 1/32˝ BS74001/32<br />

1/16˝ BS14001/16 40 BS740040 1/16˝ BS24001/16 1/16˝ BS74001/16<br />

1/8˝ BS14001/8 60 BS740060 1/8˝ BS24001/8 1/8˝ BS74001/8<br />

3/16˝ BS14003/16 <strong>80</strong> BS7400<strong>80</strong> 3/16˝ BS24003/16 3/16˝ BS74003/16<br />

100 BS7400100<br />

FOR 6˝<br />

PVC 316 SS Corzan ® CPVC 316 SS<br />

Perf PART # MESH PART # Perf PART # Perf PART #<br />

1/32˝ BS16001/32 20 BS76001420 1/32˝ BS26001/32 1/32˝ BS76001/32<br />

1/16˝ BS16001/16 40 BS76001440 1/16˝ BS26001/16 1/16˝ BS76001/16<br />

1/8˝ BS16001/8 60 BS76001460 1/8˝ BS26001/8 1/8˝ BS76001/8<br />

3/16˝ BS16003/16 <strong>80</strong> BS760014<strong>80</strong> 3/16˝ BS26003/16 3/16˝ BS76003/16<br />

100 BS760014100<br />

FOR 8˝<br />

PVC 316 SS Corzan ® CPVC 316 SS<br />

Perf PART # MESH PART # Perf PART # Perf PART #<br />

1/32˝ BS1<strong>80</strong>01/32 20 BS7<strong>80</strong>01420 1/32˝ BS2<strong>80</strong>01/32 1/32˝ BS7<strong>80</strong>01/32<br />

1/16˝ BS1<strong>80</strong>01/16 40 BS7<strong>80</strong>01440 1/16˝ BS2<strong>80</strong>01/16 1/16˝ BS7<strong>80</strong>01/16<br />

1/8˝ BS1<strong>80</strong>01/8 60 BS7<strong>80</strong>01460 1/8˝ BS2<strong>80</strong>01/8 1/8˝ BS7<strong>80</strong>01/8<br />

3/16˝ BS1<strong>80</strong>03/16 <strong>80</strong> BS7<strong>80</strong>014<strong>80</strong> 3/16˝ BS2<strong>80</strong>03/16 3/16˝ BS7<strong>80</strong>03/16<br />

100 BS7<strong>80</strong>014100


Features<br />

• Flows Comparable with Conventional 3/8”<br />

Tank Mixing Eductors<br />

• Lower Profi le Helps Save Valuable Tank<br />

Space and Makes for Easier Retrofi ts<br />

• Larger Connection Sizes Eliminate Need<br />

for Multiple Bushings When Using Standard<br />

Fittings or P-Series Pump<br />

• Larger Plume Dispersion Angle Helps<br />

Eliminate Dead Spots Between Eductors<br />

• Maximum Temperature 2<strong>80</strong>° F<br />

Features<br />

• Available as systems with pumps,<br />

kits or nozzles sold separately<br />

• Deluxe model features adjustable<br />

nozzles<br />

• No metal to solution contact<br />

• Perfect solution for large tanks<br />

• Induces 4 gallons extra for every<br />

gallon passing through nozzle<br />

PENGUIN PE PENDUCTOR SPARGING EDUCTORS<br />

Penguin Penductor sparging eductors offer a new twist to the current eductor craze. Based<br />

on established eductor principles, the Series PE Penductor was designed especially for<br />

industrial sparging applications. The nozzle was designed utilizing the same orifi ce size as<br />

a typical 3/8” NPT tank mixing eductor, with a larger connection size, thus giving you the<br />

same fl ow characteristics with less pressure drop. This can reduce the horsepower required<br />

on larger systems. The larger connection size allows you to use standard PVC reducing<br />

tees without extra bushings or reducing couplings, thus saving you valuable tank space.<br />

The diffuser was designed with a larger plume dispersion angle for more uniform agitation<br />

and a lower profi le to allow you to utilize your tank space more effi ciently. The result, the<br />

Penductor, a more effi cient space-saving eductor made specifi cally for the surface fi nishing<br />

industry.<br />

Part # IPS Size Material<br />

PE-3/4B 3/4" FPT PP<br />

PE-3/4C 3/4" FPT PVDF<br />

PE-1B 1" MPT PP<br />

PE-1C 1" MPT PVDF<br />

PENGUIN SERIES PES PENDUCTOR SYSTEMS<br />

Penguin Penductor systems are designed for in-tank mixing using the tank fl uid as the<br />

mixing medium for solution agitation. Simple in design, the Series PES Penductor systems<br />

are easy to install, operate, and maintain. Penductors utilize the fl uid inside the tank reservoir<br />

as the “motive” fl uid, which is defi ned as the fl uid fl owing through the Penductor<br />

nozzle. The high velocity motive fl uid entrains the liquid near the suction openings of the<br />

Penductor, and mixes this liquid thoroughly as it passes through the diffuser. The resulting<br />

plume of mixed fl uid, fl owing at an intermediate velocity, now proceeds to mix and agitate<br />

the remaining tank liquid. The Series PES Penductor systems are completely piped and<br />

ready to be attached to the discharge of the motive driving pump. Recommended Applications<br />

include Cleaning Tanks, Phosphating Tanks, Anodizing Tanks, Cooling Towers, and<br />

Fertilizer Tanks<br />

Please contact customer service for assistance in sizing your Penductor System.<br />

6-25<br />

6


6<br />

6-26<br />

MAZZEI INJECTORS<br />

Mazzei® Injectors are high effi ciency, Venturi-type, differential pressure injectors. A pressure difference between the inlet and outlet<br />

ports of the injector creates a vacuum inside the injector body, which initiates suction through the suction port.<br />

How a Mazzei® Injector Works<br />

When a pressurized operating (motive) fl uid enters the injector inlet, it is constricted toward the injection chamber and changes into<br />

a high velocity jet stream. The increase in velocity through the injection chamber results in a decrease in pressure, thereby enabling<br />

an additive material to be drawn through the suction port and entrained into the motive stream. As the jet stream is diffused toward<br />

the injector outlet its velocity is reduced and it is reconverted into pressure energy (but at a pressure lower than injector inlet pressure).<br />

Mazzei® Injectors are extremely effi cient. They operate over a wide range of pressures and require only a minimal pressure<br />

differential between inlet and outlet sides to initiate a vacuum at the suction for either liquid or gas.<br />

Applications<br />

• Chemical<br />

• Wastewater treatment<br />

• Chlorination<br />

• Pulp & Paper Slurries<br />

• Printing inks<br />

• Oil based fl uids<br />

• Gaseous fl uids<br />

• Shear sensitive fl uids<br />

• Caustics<br />

• Chemical Slurries<br />

• Food and Beverage<br />

Special Features:<br />

• Considerable cost savings versus other injection methods<br />

• Single unit construction-Trouble free operation with no moving<br />

parts<br />

• No electrical connections needed<br />

• Can run dry with no problems<br />

• Molded of: Polypropylene, PVDF (KYNAR) or 316 L Stainless<br />

Steel<br />

• Flow ranges of 1/2 GPM (2 liters/min.) through 4,000 GPM<br />

(15 m3 per min)<br />

• ISO-R (BSPT) threads available in Kynar models<br />

• Proven Performance<br />

Mazzei® Injectors are available in High Performance PVDF<br />

(Kynar®)<br />

• PVDF is an advanced thermoplastic that is superior to other<br />

types including PVC, Polypropylene & Polyethylene<br />

• Stronger/Higher pressure and temperature-handling capabilities<br />

• Resistant to ozone<br />

• Greater chemical resistance / Resistant to Chlorine, Sulfuric and<br />

Nitric Acids<br />

• Abrasion and wear resistant<br />

• Sunlight (UV) resistant<br />

Things you need to know<br />

1. What do you want to inject (i.e. liquid or gas?)<br />

2. How much do you want to inject (i.e. liquid in GPH or gas in<br />

scfh?)<br />

3. Motive Flow Rate (i.e. how much water needs to run through<br />

the injector?)<br />

4. Inlet Pressure in psi (i.e. what is the pressure upstream from<br />

the injector?)**<br />

5. Outlet Pressure in psi (i.e. what pressure will the injector see<br />

downstream?)**<br />

Mazzei® Injectors are of very high quality and are technically designed<br />

for exact performance. In order to select the right injector<br />

for your application please contact <strong>Fabco</strong> so that we can match<br />

your requirement to the Mazzei® performance tables.<br />

**Remember, for the injector to operate it must experience a<br />

higher inlet pressure than outlet pressure (called the differential<br />

pressure). Our injectors are very effi cient and begin to operate<br />

with as little as 20% differential pressure!


Applications<br />

• Chemical<br />

• Wastewater treatment<br />

• Chlorination<br />

• Pulp & Paper Slurries<br />

• Printing inks<br />

• Oil based fl uids<br />

• Gaseous fl uids<br />

• Shear sensitive fl uids<br />

• Caustics<br />

• Chemical Slurries<br />

• Food and Beverage<br />

FLEX-PRO TM PERISTALTIC PUMPS<br />

• Peristaltic pump design does not have valves that can clog requiring maintenance.<br />

• Self priming - even against maximum line pressure.<br />

• By-pass valves are not required.<br />

• Cannot vapour lock or lose prime.<br />

• Output volume is not effected by changes in back pressure.<br />

• Two pump tubes supplied with each pump. No extra tubing required.<br />

• Inputs include: 4-20mA, 0-10VDC, and Pulse inputs for external speed control and 0-30<br />

VDC contact closure remote start/stop.<br />

• Operator friendly digital touch pad with menu driven software.<br />

• VGA Graphic backlit LCD displays motor speed, input signal values, service and alarm<br />

status.<br />

• Outputs include: Scalable 4-20mA and pulse, One 10 amp relay and three 30 VDC<br />

contact closures assignable to monitor TFD, FVS, motor on, operating mode error.<br />

• Two CNC machined squeeze rollers and two alignment rollers for optimum squeeze,<br />

unparalleled accuracy, and tube life.<br />

• Heavy duty rotor - single piece rotor design means no fl exing and increased accuracy<br />

• Pump can handle same maximum PSI in either direction .<br />

• Output rates to: 33.3 GPH (126 LPH) @ 125 PSI (8.6 Bar).<br />

• No maintenance, brushless variable speed motor.<br />

• Specially engineered tubing for long life at high pressures.<br />

• Motor reverse feature to increase tube life.<br />

• Patented Tube Failure Detection (TFD) system. Senses tube failure by detecting chemical<br />

in the pump head.<br />

Feed rate Part Numbers<br />

GPH LPH ML/Min<br />

Max<br />

Speed<br />

RPM tube type 115V AC 230V AC 220V AC<br />

.01 - 1.0 .03 - 3.9 .63 - 63.1 62 Norprene A3V14-SND A3V15-SND A3V16-SND<br />

.02 - 2.1 .07 - 7.8 1.32 - 132.5 125 Norprene A3V24-SND A3V25-SND A3V26-SND<br />

.04 - 4.0 .15 - 15.0 2.52 - 252.4 62 Norprene A3V14-SNF A3V15-SNF A3V16-SNF<br />

.07 - 7.9 .30 - 30.0 4.98 - 498.4 125 Norprene A3V24-SNF A3V25-SNF A3V26-SNF<br />

.09 - 9.0 .34 - 34.1 5.67 - 567.8 62 Norprene A3V14-SNH A3V15-SNH A3V16-SNH<br />

.12 - 12.7 .48 - 48.0 8.01 - <strong>80</strong>1.2 62 Norprene A3V14-SNJ A3V15-SNJ A3V16-SNJ<br />

.16 - 16.6 .63 - 63.0 10.47 - 1047.3 125 Norprene A3V24-SND A3V25-SND A3V26-SND<br />

.17 - 17.4 .66 - 66.0 10.97 - 1097.8 125 Norprene A3V24-SNH A3V25-SNH A3V26-SNH<br />

.25 - 25.3 .96 - 96.0 15.96 - 1596.2 125 Norprene A3V24-SNJ A3V25-SNJ A3V26-SNJ<br />

.33 - 33.3 1.2 - 126.0 21.00 - 2100.9 125 Norprene A3V24-SNK A3V25-SNK A3V26-SNK<br />

.02 - 2.4 .09 - 9.0 1.51 - 151.41 62 Tygothane A3V14-SGE A3V15-SGE A3V16-SGE<br />

.04 - 4.6 .17 - 17.4 2.90 - 290.2 125 Tygothane A3V24-SGE A3V25-SGE A3V26-SGE<br />

.05 - 5.0 .18 - 18.9 3.15 - 315.45 62 Tygothane A3V14-SGG A3V15-SGG A3V16-SGG<br />

.10 - 10.1 .38 - 38.4 6.37 - 637.2 125 Tygothane A3V24-SGG A3V25-SGG A3V26-SGG<br />

.12 - 12.0 .45 - 45.6 7.57 - 757.1 62 Tygothane A3V14-SGH A3V15-SGH A3V16-SGH<br />

.24 - 24.9 .94 - 94.2 15.70 - 1570.9 125 Tygothane A3V24-SGH A3V25-SGH A3V26-SGH<br />

6-27<br />

6


6<br />

Applications<br />

• Chemical<br />

• Wastewater treatment<br />

• Chlorination and Caustics<br />

• Pulp & Paper Slurries<br />

• Oil based fl uids<br />

• Gaseous fl uids<br />

• Shear sensitive fl uids<br />

• Chemical Slurries<br />

• Food and Beverage<br />

Selection Process<br />

1. Select Maximum Motor RPM (See Below)<br />

0 = 14 RPM<br />

1 = 30 RPM<br />

2 = 45 RPM<br />

3 = 60 RPM<br />

2. Select Power Supply<br />

0 = 115V60Hz<br />

1 = 220V50Hz<br />

2 = 230V60Hz<br />

8 = 240V50Hz<br />

3. Select Pump Tube Size and Material (see below)<br />

1 = 1/4” OD Tygothane<br />

2 = 3/8” OD Tygothane<br />

3 = 7/16” OD Tygothane<br />

4 = 1/4” OD Norprene<br />

5 = 5/16” OD Viton<br />

6 = 3/8” OD Norprene<br />

7 = 7/16” OD Norprene<br />

4. Select Tubing Connection Type<br />

T = Compression tube nuts<br />

Q = Push-on quick connect<br />

5. Select Miscellaneous Options if required<br />

6-28<br />

A-100N PERISTALTIC PUMPS<br />

• Peristaltic pump design does not have valves that can clog requiring maintenance.<br />

• Self priming - even against maximum line pressure. By-pass valves are not required.<br />

• Cannot vapour lock or lose prime.<br />

• Outputs to 250 ml/min (95.1 GPD).<br />

• Output pressures to 100 PSI.<br />

• Output volume is not effected by changes in back pressure.<br />

• Patented pump tube design installs easily and stays centered on the rollers without<br />

manual adjustment.<br />

• Two pump tubes supplied with each pump. No extra tubing required.<br />

• Easy to use dial knob speed adjustment.<br />

• Built-in Tube Failure Detection system (TFD). Senses chemical in the pump head, shuts<br />

off the pump and activates an NPN open collector output.<br />

• Compatible with Blue-White’s output fl ow verifi cation sensor system.<br />

• Durable housing of chemical resistant Valox (PBT) thermoplastic.<br />

Specifi cations<br />

Max. working pressure: 100 psig (6.9 bar)<br />

Max. fl uid temperature:130 °F (54 °C)<br />

Max. ambient temperature: 14 to 110 °F/-10 to 43 °C<br />

Output adjustment range: 5-100% in 1% increments<br />

Duty cycle: Continuous<br />

Maximum viscosity: 5,000 Centipoise<br />

Maximum suction lift: 30 ft. Water 0 psig<br />

Maximum Solids: 50% by volume<br />

Enclosure: NEMA type 2, (IP21)<br />

Voltage (amp draw):<br />

115VAC/60Hz, 1ph (.513 amp max)<br />

230VAC/60Hz, 1ph (.563 amp max)<br />

220VAC/50Hz, 1ph (.660 amp max)<br />

240VAC/50Hz, 1ph (.585 amp max)<br />

Power Cord Plug Type:<br />

115V60Hz = NEMA 5/15 (USA)<br />

230V60Hz = NEMA 6/15 (USA)<br />

220V50Hz = CEE 7/VII (EUROPE)<br />

240V50Hz = CEE 7/VII (U.K)<br />

Approximate shipping wt: 12 lb. (5.4 kg)<br />

14 RPM Model 30 RPM Model 45 RPM Model 60 RPM Model<br />

Tubing Material GPH GPD psi GPH GPD psi GPH GPD psi GPH GPD psi<br />

1 = 1/4” OD Tygothane 0.24 5.7 65 0.55 13.3 65 0.86 20.5 65 1.06 25.5 65<br />

2 = 3/8” OD Tygothane 0.51 12.2 65 1.19 28.5 65 1.82 43.7 65 2.22 53.2 65<br />

3 = 7/16” OD Tygothane 1.16 27.8 50 2.74 65.8 50 4.14 99.2 50 5.17 124 50<br />

4 = 1/4” OD Norprene 0.1 2.3 100 0.21 4.9 100 0.1 8 100 0.4 9.5 75<br />

5 = 5/16” OD Viton 0.17 4.2 25 0.41 9.9 25 0.62 14.8 25 0.76 18.3 25<br />

6 = 3/8” OD Norprene 0.29 6.8 100 0.67 16 100 1 24 100 1.25 30 75<br />

7 = 7/16” OD Norprene 0.9 21.7 50 2.19 52.5 50 3.17 76.1 50 3.96 95.1 50


Specifi cations<br />

Maximum feed rate: 112 GPD<br />

Maximum PSI: 25<br />

Maximum fl uid temperature: 130 °F<br />

Maximum viscosity: 500 Centipoise<br />

Maximum suction lift: 10 ft. water at 0 PSI<br />

Turn down ratio: non adjustable<br />

Duty cycle: Continuous<br />

Power Requirements:<br />

Standard: 115V / 60Hz<br />

Optional: 230V / 60Hz or 24V / 60Hz<br />

Amperage draw:<br />

115V / 60Hz, starting .74 / running .45<br />

230V / 60Hz, starting .36 / running .21<br />

24V / 60Hz, starting 3.4 / running 2.0<br />

Dimensions: 4-3/4” H x 10” W x 6-1/4” D<br />

Shipping weight: 8 lbs.<br />

Specifi cations<br />

Max. working pressure: 150 psig<br />

Max. fl uid temperature: 130 F (54 °C)<br />

Max. Ambient temperature: 14 to 110 °F/-10 to 43 °C<br />

Maximum viscosity: 1,000 Centipoise<br />

Maximum suction lift: 10 ft. Water 0 psig<br />

Output adjustment range: 400:1<br />

Stroke length and motor speed: 5-100%<br />

Duty cycle: Continuous<br />

Enclosure: NEMA 3R, (IP23)<br />

Voltage (amp draw): 115VAC/60Hz<br />

230VAC/60Hz<br />

Power Cord Plug Type:<br />

115V60Hz = NEMA 5/15 (USA)<br />

230V60Hz = NEMA 6/15 (USA)<br />

Approximate shipping wt: ...12 lb. (5.4 kg)<br />

A-1600 FLEXFLO ® PERISTALTIC PUMPS<br />

• Economical and versatile.<br />

• OEM design modifi cations.<br />

• Compact housing.<br />

• Fixed output rate depending on the selected RPM.<br />

Part # P.S.I ML/MIN OZ/MIN G.P.H G.P.D<br />

A-1614-3N 25 3 .1 .04 1<br />

A-1614-4 25 17 .5 .26 6<br />

A-1614-6 25 60 2.0 .95 22<br />

A-1614-7 25 75 2.5 1.18 28<br />

A-1630-3N 25 11 .3 .17 4<br />

A-1630-4 25 40 1.3 .63 15<br />

A-1630-6 25 130 4.4 2.05 49<br />

A-1630-7 25 195 6.5 3.08 74<br />

A-1645-3n 25 14 .4 .22 5<br />

A-1645-4 25 54 1.8 .85 20<br />

A-1645-6 25 195 6.5 3.08 74<br />

A-1645-7 25 295 9.9 4.67 112<br />

C-1100 CHEM-FEED Diaphragm Metering Pumps<br />

• Double-ball inlet and outlet cartridge type ceramic check valves.<br />

• Chemical resistant PVDF valve body and fi tting, ceramic balls, Viton<br />

static seals and TFE/P ball seat O-rings.<br />

• No metal springs are used.<br />

• Stroke length & speed adjustment for accurate small injections at a<br />

high rate per minute. 400:1 turndown ratio.<br />

• PVDF suction (foot) valve with Viton and TFE/P O-rings, ceramic<br />

check ball and removable polypropylene fi lter screen.<br />

GPD LPH Strokes/MIN Max PSI 115V/60Hz Part # 230V/60Hz Part #<br />

57.7 9.1 60 150 C11V344X000V00 C11V364X000V00<br />

119.7 18.9 125 150 C11V444X000V00 C11V464X000V00<br />

155.9 24.6 125 150 C11V441X000V00 C11V461X000V00<br />

260.8 41.1 250 100 C11V544X000V00 C11V564X000V00<br />

360 56.8 250 25 C11V543X000V00 C11V563X000V00<br />

6-29<br />

6


6<br />

6-30<br />

C-1500N CHEM-FEED DIAPHRAGM METERING PUMPS<br />

Selection Process<br />

1. Maximum Motor RPM<br />

0 = 14 RPM 3 = 60 RPM<br />

1 = 30 RPM 4 = 125 RPM<br />

2 = 45 RPM<br />

2. Select Power Supply (motor protection)<br />

0 = 115V60Hz (IP) 4 = 115V60Hz (TP)<br />

1 = 220V50Hz (IP) 5 = 220V50Hz (TP)<br />

2 = 230V60Hz (IP) 6 = 230V60Hz (TP)<br />

3 = 24V60Hz (IP) 7 = 24V50Hz (none)*<br />

8 = 240V50Hz (TP)<br />

IP = impedance protection, P = Thermal protection<br />

* intermittent duty only<br />

3. Select Cam Stroke Length<br />

1 = .125” 3 = .187”<br />

2 = .055” 4 = .100”<br />

4. Select Output Control & Electrical<br />

X = Standard Equipment<br />

I = Analog timer, 5 sec. Cycle - 100% duty<br />

K = Analog timer, 60 sec. Cycle - 100% duty<br />

A = Junction box replaces power cord<br />

C = On/Off switch and junction box<br />

P = Power cord and junction box<br />

R = 230V Power cord w/NEMA 6/15 plug<br />

T = 230V Power cord and on/off switch<br />

Z = Proportional feed system - JBox/Cord<br />

5. Select Pump Head Material<br />

0 = Injection molded Polypropylene<br />

4 = Machined Tefl on<br />

5 = Machined Acrylic<br />

6. Select Pump Head Style<br />

0 = Large Diaphragm 4 = Large Diaphragm Carwash<br />

2 = Small Diaphragm 6 = Small Diaphragm Carwash<br />

5 = Large Pressure release<br />

7. Select Diaphragm Style<br />

0 = Large Tefl on/EP 6 = Small Tefl on / EP<br />

1 = Large Tefl on/Viton 7 = Small Tefl on / EP<br />

8. Select Elastomer Material<br />

V = Viton E = EP<br />

9. Select Injection Fitting<br />

0 = A-014HD (Polypropylene - ½ lb spring)<br />

1 = C-395HD (Polypropylene - 6 lb spring)<br />

A = A-014-6T (Tefl on - ½ lb spring)<br />

B = C-395-6T (Tefl on - 6 lb spring)<br />

C = A-014HDK (PVDF - ½ lb spring)<br />

D = C-395HDK (PVDF - 6 lb spring)<br />

10. Select Footvalve<br />

0 = C-340 (PVDF/PP)<br />

1 = C-345 (PVDF/PP - bulkhead mount)<br />

2 = C-340-6T (Tefl on)<br />

• All ball bearing, permanently lubricated gear motor for smooth<br />

and quiet operation.<br />

• Double-ball inlet and outlet cartridge type ceramic check valves.<br />

• Chemical resistant PVDF valve body and fi tting, ceramic balls,<br />

Viton static seals and FEP ball seat o-rings.<br />

• No metal springs are used.<br />

• Stroke adjustment 5-100% permits accurate small injections at a<br />

high rate per minute.<br />

• Tefl on coated EP diaphragm and outdoor rated enclosure.<br />

• Includes visual fl ow indicator on the suction line tubing.<br />

• Durable housing of chemical resistant Valox (PBT) thermoplastic<br />

• PVDF suction valve with Viton and TFE/P o-rings, ceramic check<br />

ball and removable PP fi lter screen.<br />

• Includes 3/8” OD suction and discharge tubing, Injection fi tting<br />

with spring-loaded check valve and all mounting hardware.<br />

Specifi cations<br />

Max. working pressure: 125 psig (8.6 bar)<br />

Max. fl uid temperature: 130 °F (54 °C)<br />

Max. ambient temperature: 14 to 110 °F/ -10 to 43 °C<br />

Maximum viscosity: 1,000 Centipoise<br />

Maximum suction lift: 10 ft. Water 0 psig<br />

Duty cycle: Continuous<br />

Enclosure: NEMA type 3R, (IP23)<br />

Approximate shipping wt: 8 lb. (3.6 kg)<br />

Max Output at 0 PSI<br />

GPD GPH LPM Strokes<br />

per Min<br />

Max<br />

PSI<br />

115V/60Hz Part # 230V/60HZ Part #<br />

Standard models with Stroke Adjustment (20:1 turndown)<br />

3.4 0.2 0.5 14 125 C15N002X026V00 C15N022X026V00<br />

8.3 0.3 1.3 30 125 C15N102X026V00 C15N122X026V00<br />

16.3 0.6 2.5 60 125 C15N302X026V00 C15N322X026V00<br />

26.6 1.1 4.2 45 125 C15N202X000V00 C15N222X000V00<br />

34.2 1.4 5.4 125 125 C15N402X026V00 C15N422X026V00<br />

68.4 2.8 10.8 125 125 C15N402X000V00 C15N422X000V00<br />

119.7 4.9 18.9 125 70 C15N404X000V00 C15N424X000V00<br />

155.9 6.4 24.6 125 20 C15N401X000V00 C15N421X000V00<br />

228.1 9.5 36.0 125 10 C15N443X000V00 C15N463X000V00<br />

Deluxe models with Stroke & Time Interval Adjustment (400:1 turndown)<br />

34.2 1.4 5.4 125 125 C15N402I026V00 C15N422I026V00<br />

68.4 2.8 10.8 125 125 C15N402I000V00 C15N422I000V00<br />

155.9 6.4 24.6 125 20 C15N401I000V00 C15N421I000V00


max Output<br />

at 0 psi<br />

Max Output at<br />

Max PSI<br />

C-600P CHEM-FEED DIAPHRAGM PUMPS<br />

• All ball bearing, permanently lubricated gear motor for smooth and quiet operation.<br />

• Double-ball inlet and outlet cartridge type ceramic check valves.<br />

• Chemical resistant PVDF valve body and fi tting, ceramic balls, Viton static seals and<br />

TFE/P ball seat O-rings, no metal springs are used.<br />

• Outputs to 516 GPD and output pressures to 125 PSI.<br />

• Stroke adjustment 4-100% permits accurate small injections at a high rate per min.<br />

• Tefl on coated EP diaphragm and durable metal epoxy coated construction.<br />

• PVDF suction valve, Viton and TFE/P O-rings, ceramic check ball and PP fi lter screen.<br />

• Includes 3/8” OD suction and discharge tubing, Injection fi tting with spring-loaded<br />

check valve and all mounting<br />

OZ/ Strokes/ Max<br />

GPD GPH LPH MIN MIN PSI 115V/60Hz Part # 230V/60Hz Part #<br />

24 1.0 3.8 2.7 14 125 C-614P-115VAC C-614P-230VAC<br />

58 2.4 9.3 5.2 30 125 C-630P-115VAC C-630P-230VAC<br />

91 3.8 14.9 8.1 45 <strong>80</strong> C-645P-115VAC C-645P-230VAC<br />

110 4.6 17.4 9.8 60 60 C-660P-115VAC C-660P-230VAC<br />

237 9.9 37.0 21.1 125 30 C-6125P-115VAC C-6125P-230VAC<br />

389 16.2 61.4 34.6 250 10 C-6250P-115VAC C-6250P-230VAC<br />

C3 SERIES CHEM-PRO TM DIAPHRAGM PUMPS<br />

• Output, Feed Rate (dosing) up to: 42 GPH, 1,004 GPD, 158<br />

LPH, 3,<strong>80</strong>2 LPD<br />

• Output pressures to 150 PSI.<br />

• Operator friendly digital touch pad with easy to read Back<br />

Lit LCD display and failure alarm<br />

• Oversized PVDF double ball valves.<br />

• DFD, Built-in Diaphragm Failure Detection system. Senses<br />

chemical in the pump head, shuts off the pump.<br />

• Priming/degassing valve built into the pumphead<br />

• Suction tube (8 ft), priming tube (6 ft), injection fi tting, foot<br />

valve, and mounting brackets supplied with each pump.<br />

• NEMA 4X and IP66 rated enclosure<br />

Standard Model Deluxe Model<br />

Strokes<br />

230V/60Hz part #<br />

GPH LPH Max PSI GPH LPH per Min 115V/60Hz Part # 230V/60Hz Part # 115V/60Hz Part #<br />

19.7 74.6 150 11.3 42.6 130 C3F241XVA C3F251XVA C3V241XVA C3V251XVA<br />

42 159 100 34.7 131.4 130 C3F242XVA C3F252XVA C3V242XVA C3V252XVA<br />

6-31<br />

6


6<br />

CENTRIFUGAL PUMPS<br />

Ideal type for recirculating or transferring large<br />

volumes of liquid against modest discharge<br />

pressures. Centrifugals are generally quiet and<br />

vibration-free while operating. Most must be<br />

located below the liquid level of the reservoir<br />

so that the pump cavity is fi lled by gravity fl ow<br />

(fl ooded suction).<br />

6-32<br />

Company Name_____________________________ Date ________________________<br />

Contact____________________________ Telephone______________________<br />

Address___________________________ Fax___________________________<br />

City_______________________________ Prov_________ Postal_____________<br />

Classification End User Dealer Export<br />

Liquid Data<br />

Liquid to be pumped_____________________________ Concentration %____________________________<br />

Pumping Temp_____________________ Specific Gravity_________________<br />

Vapor Pressure________________ Viscosity______________________<br />

Solids?___________ If So, What %_____________ Type_________________________<br />

Temperature (°F, °C) ________ Normal ________ Maximum ________ Minimum _________<br />

Performance Data<br />

Flow Rate _________ Normal _________ Minimum _______ Maximum _______<br />

GPM M3/HR LPM Other<br />

Discharge Pressure__________________ Total Dynamic Head__________FEET<br />

Suction or Static Pressure____________________<br />

Diff. Pressure__________0 PSIG Suction Lift?__________<br />

Any Special Requirements?<br />

Specified Materials__________________________ Testing_______ Special Data Or Drawings_______<br />

Electric Air Other<br />

PUMP SELECTION GUIDE<br />

SELF-PRIMING PUMPS<br />

Usually these are positive-displacement pumps<br />

of relatively low fl ow rates against reasonably<br />

high discharge pressures. Self-priming pumps<br />

normally have higher noise and vibration levels<br />

than centrifugals. As the name implies, these<br />

pumps have varying abilities to lift liquids from<br />

reservoirs below the pump levels and prime<br />

themselves.<br />

Motor Data<br />

SPECIAL SERVICE PUMPS<br />

Many pumps are designed for specifi c applications<br />

even though they may be either centrifugal<br />

or self-priming. Included in this are pumps for<br />

metering small fl ows, injecting chemicals into<br />

fl uid lines, transferring from drums or barrels,<br />

partially or completely submersible. These<br />

pumps are usually the best options for the types<br />

of applications described.<br />

Power AC DC Air Press._____PSI Enclosure TEFC ODP EXP<br />

Voltage __________ Phase Single Three N/A Hertz 60 50


ID H<br />

Litres IG USG (IN) (IN) Code<br />

19 4 5 11 14 C<br />

22 5 6 11 18 A<br />

23 5 6 11 15 R<br />

26 6 7 10 21 C<br />

30 7 8 13 16 C<br />

38 8 10 13 21 C<br />

40 9 11 15 16 A<br />

45 10 12 15 16 C<br />

55 12 14 13 27 R<br />

61 13 16 14 27 C<br />

64 14 17 18 15 C<br />

68 15 18 16 24 R<br />

68 15 18 17 18 R<br />

77 17 20 18 21 A<br />

91 20 24 17 24 R<br />

95 21 25 14 40 C<br />

106 23 28 22 18 C<br />

110 25 29 16 36 A<br />

114 25 30 16 34 R<br />

114 25 30 17 30 R<br />

136 30 36 18 37 A<br />

136 30 36 18 33 R<br />

136 30 36 22 22 R<br />

136 30 36 15 48 C<br />

151 33 40 18 40 C<br />

160 36 42 18 39 A<br />

200 45 53 22 36 A<br />

205 45 54 22 33 R<br />

OPEN TOP CYLINDRICAL TANKS<br />

Rugged, natural colour cylindrical tanks are available in a wide range of sizes. All are<br />

rotationally moulded of tough polyethylene for years of trouble-free use. Acceptable up to<br />

500 imperial gallon capacity without external support for specifi c gravity of 1.5 or less at<br />

temperatures up to150°F constant, 170°F intermittent. Tanks larger than 500 gallons need<br />

external support if temperature exceeds 100°F or specifi c gravity exceeds 1.2. All tanks<br />

regardless of load or temperature must be fully supported on the base, with no overhang.<br />

Covers available upon request. Standard material of construction is High Density Linear<br />

Poyethylene (HDLPE), Medium Density Linear Polyethylene (MDLPE) or Low Density<br />

Linear Polyethylene (LDLPE). Other Materials like XLPE black HDLPE may be<br />

available. Some tanks are U.V. stablized for sunlight protection in outdoor applications.<br />

Moulded covers and hinged covers are available for some sizes upon request.<br />

ID H<br />

Litres IG USG (IN) (IN) Code<br />

208 46 55 22 36 C<br />

220 50 58 22 49 A<br />

227 50 60 22 37 R<br />

246 54 65 22 40 C<br />

265 58 70 24 36 C<br />

273 60 72 22 45 R<br />

276 61 73 30 24 C<br />

300 66 79 26 38 A<br />

322 71 85 28 32 C<br />

340 75 90 24 47 A<br />

341 75 90 24 48 C<br />

341 75 90 26 42 R<br />

379 83 100 28 42 C<br />

386 85 102 27 45 C<br />

397 87 105 36 24 C<br />

416 92 110 30 36 C<br />

435 96 115 32 36 S<br />

450 100 119 30 45 A<br />

455 100 120 30 40 R<br />

473 104 125 36 30 C<br />

560 125 148 30 49 A<br />

568 125 150 31 48 C<br />

568 125 150 33 42 S<br />

568 125 150 30 50 R<br />

568 125 150 36 35 R<br />

587 129 155 36 36 C<br />

625 137 165 31 56 C<br />

6<strong>80</strong> 150 1<strong>80</strong> 37 45 A<br />

Notes:<br />

• Tanks must be placed on fl oor or solid base.<br />

• Standard colour is natural.<br />

• Capacities and dimensions are approximate.<br />

• Tank drawings are available upon request.<br />

•Some tanks are U.V. stablized for sunlight protection. Please specify if tank is to be stored outdoors.<br />

ID H<br />

Litres IG USG (IN) (IN) Code<br />

681 150 1<strong>80</strong> 30 60 C<br />

682 150 1<strong>80</strong> 36 42 R<br />

719 158 190 42 30 S<br />

757 167 200 36 48 C<br />

796 175 210 36 48 R<br />

<strong>80</strong>0 178 211 30 73 A<br />

909 200 240 36 56 R<br />

984 217 260 36 60 C<br />

984 217 260 39 53 C<br />

1000 220 264 55 34 A<br />

1041 229 275 42 48 C<br />

10<strong>80</strong> 240 285 43 50 A<br />

1098 241 290 42 47 S<br />

1137 250 300 42 52 R<br />

1192 262 315 48 42 C<br />

1230 271 325 36 74 C<br />

1249 275 330 45 48 C<br />

1306 287 345 48 46 S<br />

1360 300 359 48 50 A<br />

1360 300 359 55 41 A<br />

1364 300 360 48 49 R<br />

1665 366 440 52 48 C<br />

1<strong>80</strong>0 400 476 55 50 A<br />

1818 400 4<strong>80</strong> 48 62 R<br />

1893 416 500 52 60 C<br />

2082 458 550 48 72 C<br />

2176 479 575 60 46 C<br />

2176 479 575 42 96 C<br />

7-1<br />

7


7<br />

Notes:<br />

• Tanks must be placed on fl oor or solid base.<br />

• Standard colour is natural.<br />

• Capacities and dimensions are approximate.<br />

• Tank drawings are available upon request.<br />

• some tanks are U.V. stablized for sunlight protection. Please specify if tank is to be stored outdoors.<br />

7-2<br />

ID H<br />

Litres IG USG (IN) (IN) Code<br />

2273 500 600 48 84 R<br />

2273 500 600 60 51 R<br />

2460 541 650 48 84 C<br />

2460 541 650 60 58 S<br />

2555 562 675 66 46 C<br />

2650 583 700 55 70 C<br />

2650 583 700 64 54 S<br />

2728 600 720 60 62 R<br />

2933 645 775 72 44 S<br />

3028 666 <strong>80</strong>0 72 46 C<br />

3028 666 <strong>80</strong>0 60 66 C<br />

3410 750 900 72 54 R<br />

3596 791 950 78 46 C<br />

3690 812 975 60 <strong>80</strong> S<br />

3785 833 1000 66 72 C<br />

3785 833 1000 84 46 C<br />

3785 833 1000 64 <strong>80</strong> S<br />

4164 916 1100 60 90 C<br />

4500 1000 1189 70 78 A<br />

4546 1000 1200 72 70 R<br />

4731 1041 1250 69 84 C<br />

4731 1041 1250 86 55 S<br />

5110 1124 1350 82 59 C<br />

5110 1124 1350 72 76 S<br />

5488 1207 1450 60 120 S<br />

5600 1250 14<strong>80</strong> 70 93 A<br />

5678 1249 1500 73 84 C<br />

5867 1291 1550 96 51 S<br />

OPEN TOP CYLINDRICAL TANKS<br />

Rugged, natural colour cylindrical tanks are available in a wide range of sizes. All are<br />

rotationally moulded of tough polyethylene for years of trouble-free use. Acceptable up to<br />

500 imperial gallon capacity without external support for specifi c gravity of 1.5 or less at<br />

temperatures up to150°F constant, 170°F intermittent. Tanks larger than 500 gallons need<br />

external support if temperature exceeds 100°F or specifi c gravity exceeds 1.2. All tanks<br />

regardless of load or temperature must be fully supported on the base, with no overhang.<br />

Covers available upon request. Standard material of construction is High Density Linear<br />

Polyethylene (HDLPE), Medium Density Linear Polyethylene (MDLPE) or Low Density<br />

Linear Polyethylene (LDLPE). Other Materials like XLPE black HDLPE may be<br />

available. Some tanks are U.V. stablized for sunlight protection in outdoor applications.<br />

Moulded covers and hinged covers are available for some sizes upon request.<br />

ID H<br />

Litres IG USG (IN) (IN) Code<br />

6<strong>80</strong>0 1500 1<strong>80</strong>0 86 76 R<br />

6813 1499 1<strong>80</strong>0 86 76 S<br />

7002 1540 1850 72 109 S<br />

7192 1582 1900 96 62 S<br />

7570 1665 2000 84 84 C<br />

7570 1665 2000 82 90 C<br />

9000 2000 2500 102 76 R<br />

9273 2040 2450 95 84 C<br />

9463 2082 2500 102 76 S<br />

9463 2082 2500 96 78 S<br />

9841 2165 2600 120 65 S<br />

10787 2373 2850 96 90 S<br />

11260 2477 2975 95 97 C<br />

13620 3000 3600 102 108 R<br />

13626 2998 3600 102 108 S<br />

15140 3331 4000 120 83 S<br />

17600 3872 4650 120 98 C<br />

18547 40<strong>80</strong> 4900 143 72 S<br />

21<strong>80</strong>0 4<strong>80</strong>0 5<strong>80</strong>0 120 125 R<br />

21953 4830 5<strong>80</strong>0 120 125 S<br />

23089 5079 6100 120 126 S<br />

25425 5600 6900 120 146 R<br />

25738 5662 6<strong>80</strong>0 120 142 C<br />

26117 5746 6900 120 146 S<br />

26117 5746 6900 120 141 S<br />

26874 5912 7100 143 103 S<br />

32173 7078 8500 149 130 S<br />

41067 9035 10,850 143 157 S


Notes:<br />

• Tanks must be placed on fl oor or solid<br />

base.<br />

• Capacities and dimensions are ap<br />

proximate.<br />

• Rectangular tanks are not self support<br />

ing , a frame should be used to support<br />

the side wall when full of liquid.<br />

• Covers are available upon request.<br />

• Standard colour is natural.<br />

• Some tanks available in Polypropylene<br />

• See Tank Fittings and Accessories page<br />

for more information on accessories.<br />

• Tank drawings are available upon<br />

request.<br />

OPEN TOP RECTANGULAR TANKS<br />

Tough and durable, these rectangular containers are available in a broad range of sizes.<br />

Sizes up to 50 gallons can be used free-standing. Optional stands are available for added<br />

support and versatility. All rectangular tanks containing liquid loads require side support.<br />

Tanks up to 50 gallons without support will bulge but will remain structurally sound.<br />

Tanks over 50 gallons without support are NOT structurally sound. All tanks, regardless<br />

of load or temperature must be fully supported on the base, with no overhang. See Tank<br />

Fittings and Accessories page for more information on accessories. Covers available upon<br />

request.<br />

Code USG IG litres W L H<br />

C 1 1 4 6 12 6<br />

C 2 2 8 8 8 8<br />

C 3 2 11 6 12 12<br />

C 3 2 11 6 18 8<br />

C 5 4 19 10 16 8<br />

C 5 4 19 12 15 6<br />

C 6 5 23 4 18 18<br />

C 6 5 23 10 14 10<br />

C 7 6 26 8 18 12<br />

C 7 6 26 12 12 12<br />

R 7 6 27 12 12 12<br />

C 9 7 34 6 18 24<br />

C 9 7 34 12 15 12<br />

C 9 7 34 12 18 9<br />

C 10 8 38 7 16 21<br />

C 10 8 38 8 18 16<br />

C 11 9 42 6 24 18<br />

C 11 9 42 8 18 18<br />

C 12 10 45 5 24 30<br />

C 12 10 45 12 18 12<br />

C 14 12 53 8 18 24<br />

C 14 12 53 12 12 24<br />

C 14 12 53 12 18 15<br />

R 14 12 55 12 24 12<br />

C 15 12 57 12 24 12<br />

C 16 13 61 15 19 13<br />

C 17 14 64 18 18 12<br />

R 17 14 64 18 18 12<br />

R 17 14 64 12 18 18<br />

C 18 15 68 12 12 30<br />

C 18 15 68 12 18 18<br />

C 18 15 68 12 30 12<br />

C 19 16 72 14 16 18<br />

C 22 18 83 12 12 36<br />

C 22 18 83 12 19 23<br />

Code USG IG litres W L H<br />

C 22 18 83 12 24 18<br />

R 22 18 82 12 18 24<br />

C 23 19 87 18 24 12<br />

C 24 20 91 12 18 24<br />

C 25 21 95 8 24 30<br />

C 25 21 95 18 18 18<br />

C 27 22 102 12 30 18<br />

C 28 23 106 18 24 15<br />

C 28 23 106 18 30 12<br />

C 30 25 114 12 18 30<br />

C 30 25 114 12 22 30<br />

C 30 25 114 12 24 24<br />

C 30 25 114 24 24 12<br />

R 30 25 114 12 24 24<br />

C 31 26 117 8 30 30<br />

C 31 26 117 12 12 18<br />

C 33 27 125 14 24 24<br />

C 34 28 129 18 18 24<br />

R 34 28 127 18 18 24<br />

R 34 28 127 18 24 18<br />

C 36 30 136 12 30 24<br />

C 36 30 136 16 16 24<br />

C 37 31 140 12 24 30<br />

C 37 31 140 18 24 18<br />

C 37 31 140 24 30 12<br />

C 39 32 148 16 24 24<br />

C 40 33 151 18 18 30<br />

C 40 33 151 18 30 18<br />

C 42 35 159 15 24 30<br />

R 43 36 164 24 24 18<br />

C 44 37 167 18 24 24<br />

C 45 37 170 12 30 30<br />

C 45 37 170 20 20 20<br />

C 45 37 170 24 24 18<br />

C 45 37 170 24 36 12<br />

7-3<br />

7


7<br />

Notes:<br />

• Tanks must be placed on fl oor or solid<br />

base.<br />

• Capacities and dimensions are ap<br />

proximate.<br />

• Rectangular tanks are not self support<br />

ing , a frame should be used to support<br />

the side wall when full of liquid.<br />

• Covers are available upon request.<br />

• Standard colour is natural.<br />

• Some tanks available in Polypropylene<br />

• See Tank Fittings and Accessories page<br />

for more information on accessories.<br />

• Tank drawings are available upon<br />

request.<br />

7-4<br />

OPEN TOP RECTANGULAR TANKS<br />

Code USG IG litres W L H<br />

C 46 38 174 30 30 12<br />

C 50 42 189 18 18 36<br />

C 50 42 189 18 36 18<br />

C 56 47 212 18 24 30<br />

C 56 47 212 18 30 24<br />

C 56 47 212 24 30 18<br />

C 58 48 220 15 30 30<br />

C 60 50 227 18 18 42<br />

C 60 50 227 24 24 24<br />

C 60 50 227 24 48 12<br />

R 60 50 227 24 24 24<br />

R 60 50 227 12 48 24<br />

C 61 51 231 36 36 12<br />

C 62 52 235 20 36 20<br />

C 67 56 254 12 36 36<br />

C 67 56 254 18 24 36<br />

C 67 56 254 24 36 18<br />

R 67 56 255 18 24 36<br />

C 70 58 265 18 30 30<br />

C 70 58 265 30 30 18<br />

R 74 62 282 24 24 30<br />

R 74 62 282 24 30 25<br />

C 75 62 284 24 24 30<br />

C 75 62 284 24 30 24<br />

C 78 65 295 18 24 42<br />

C 84 70 318 18 30 36<br />

C 90 75 341 18 24 48<br />

C 90 75 341 24 24 36<br />

C 90 75 341 24 36 24<br />

C 90 75 341 24 48 18<br />

C 92 77 348 36 36 18<br />

C 94 78 356 24 30 30<br />

C 94 78 356 30 30 24<br />

R 94 78 355 30 30 24<br />

C 95 79 360 18 30 42<br />

C 100 83 379 18 36 36<br />

C 105 87 397 24 24 42<br />

C 112 93 424 24 30 36<br />

C 112 93 424 24 36 30<br />

Code USG IG litres W L H<br />

C 112 93 424 36 60 12<br />

C 115 96 435 30 30 30<br />

C 120 100 454 24 24 48<br />

C 120 100 454 24 48 24<br />

C 120 100 454 24 48 42<br />

C 130 108 492 24 30 42<br />

C 135 112 511 24 36 36<br />

C 135 112 511 34 52 18<br />

C 138 115 522 30 30 36<br />

C 150 125 568 24 30 48<br />

C 150 125 568 24 48 30<br />

C 153 127 579 36 36 30<br />

C 157 131 594 24 36 42<br />

C 161 134 609 30 30 42<br />

C 167 139 632 24 30 54<br />

R 168 140 636 30 36 36<br />

R 174 145 659 39 45 23<br />

C 1<strong>80</strong> 150 681 24 36 48<br />

C 1<strong>80</strong> 150 681 24 48 36<br />

C 184 153 696 30 30 48<br />

C 185 154 700 36 36 36<br />

C 210 175 795 40 44 33<br />

R 223 186 846 36 60 24<br />

C 225 187 852 24 60 36<br />

C 230 192 871 40 45 30<br />

C 260 217 984 36 36 48<br />

C 265 221 1003 36 72 24<br />

C 270 225 1022 24 48 54<br />

C 270 225 1022 36 48 36<br />

C 2<strong>80</strong> 233 1060 45 48 30<br />

C 350 291 1325 36 36 63<br />

R 360 300 1364 66 66 24<br />

C 390 325 1476 42 66 33<br />

C 400 333 1514 36 72 36<br />

C 470 391 1779 48 48 48<br />

C 530 441 2006 54 54 42<br />

C 540 450 2044 36 72 48<br />

C 670 558 2536 36 72 60


VERTICAL CLOSED TOP TANKS<br />

<strong>Fabco</strong>’s self-supporting vertical closed-top tanks are ideal for short or long term storage<br />

of a wide variety of liquids. The seamless one-piece, stress-free construction and large<br />

fi ller openings combine strength with versatility of use. All closed top tanks are rated<br />

self supporting for 1.5 S.G. at 100°F. All tanks regardless of load or temperature must be<br />

fully supported on the base, with no overhang. See Tank Fittings and Accessories page<br />

for more information on accessories. Other sizes are available, please contact customer<br />

service for more details.<br />

USG L Dia. Ht MW USG L Dia. Ht MW USG L Dia. Ht MW<br />

22 83 18” 23” 2” 550 2082 64” 49” 10” 4300 16276 120” 104” 18”<br />

30 114 23” 23” 10” 550 2082 48” 75” 18” 4400 16654 90” 182” 18”<br />

35 132 22” 36” 6” 550 2082 64” 47” 18” 4500 17033 102” 142” 18”<br />

50 189 23” 38” 10” 550 2082 64” 46” 18” 4500 17033 143” 91” 18”<br />

60 227 26” 40” 14” 700 2650 48” 99” 18” 4600 17411 120” 116” 18”<br />

65 246 23” 46” 6” 710 2687 60” 68” 18” 4650 17600 102” 154” 18”<br />

90 341 34” 36” 14” 850 3217 48” 117” 18” 4900 18547 90” 202” 18”<br />

110 416 33” 41” 10” 1000 3785 60” 89” 18” 5000 18925 102” 154” 18”<br />

120 454 34” 50” 14” 1100 4164 64” 90” 18” 5500 20818 90” 221” 18”<br />

120 454 32” 39” 8” 1100 4164 86” 55” 18” 5500 20818 120” 132” 18”<br />

150 568 34” 60” 14” 1200 4542 60” 109” 18” 5600 21196 142” 102” 18”<br />

190 719 42” 47” 10” 1300 4921 72” 87” 18” 6000 22710 102” 188” 18”<br />

200 757 40” 56” 14” 1400 5299 60” 128” 18” 6000 22710 120” 145” 18”<br />

200 757 40” 48” 6” 1500 5678 86” 72” 18” 6200 23467 120” 140” 18”<br />

200 757 36” 59” 10” 1550 5867 64” 124” 18” 6500 24603 120” 153” 18”<br />

200 757 33” 69” 10” 1900 7192 72” 119” 18” 6600 24981 120” 158” 18”<br />

250 946 40” 67” 14” 1900 7192 64” 147” 18” 6600 24981 143” 123” 18”<br />

275 1041 47” 56” 14” 2000 7570 96” 84” 18” 7000 26495 142” 122” 18”<br />

300 1136 35” <strong>80</strong>” 18” 2000 7570 90” 88” 18” 7500 28388 102” 234” 18”<br />

290 1098 42” 59” 8” 2500 9463 90” 107” 18” <strong>80</strong>00 302<strong>80</strong> 143” 144” 18”<br />

300 1136 36” 82” 10” 2600 9841 96” 98” 18” 8100 30659 120” 186” 18”<br />

300 1136 33” 94” 10” 2650 10030 102” 97” 18” 8500 32173 120” 194” 18”<br />

300 1136 46” 51” 10” 3000 11355 96” 111” 18” 8750 33119 142” 143” 18”<br />

330 1249 47” 66” 14” 3000 11355 90” 127” 18” 9500 35958 120” 215” 18”<br />

330 1249 48” 55” 10” 3000 11355 102” 96” 18” 10,500 39743 142” 169” 18”<br />

360 1363 53” 56” 14” 3200 12112 86” 138” 18” 10,500 39743 143” 177” 18”<br />

400 1514 45” 62” 18” 3650 13815 102” 126” 18” 12,500 47313 142” 198” 18”<br />

440 1665 53” 67” 14” 3900 14762 90” 163” 18” 15,000 56775 142” 235” 18”<br />

500 1893 53” 74” 14” 4100 15519 102” 130” 18” 16,500 62453 142” 258” 18”<br />

525 1987 48” 74” 18” 4100 15519 120” 100” 18”<br />

Notes:<br />

• Tanks must be placed on fl oor or solid base. Standard colour is natural.<br />

• See Tank Fittings and Accessories page for more information on accessories.<br />

• Industrial (ASTM D-1998-06) and Commercial design standards available.<br />

• Material options for a diverse range of application requirements:<br />

- High-density linear polyethylene (HDLPE)-black and natural white color - Complies with FDA Regulation 177.1520 and NSF standard 61.<br />

- Cross-linked, high-density polyethylene (XLPE) - black and natural white color.<br />

• Available with seismic zone 4 and UBC 110 mph wind restraint tie-down systems. Systems meet UBC-1997, CBC 2001 and IBC 2003 codes.<br />

• Specifi c gravity ratings are based on the industry’s most severe calculation.<br />

• Standard specifi c gravity choices are 1.5 and 1.9, other ratings are available upon request.<br />

• Some tanks are UV stabilized for long- term outdoor service.<br />

• Tank shop drawings are available upon request.<br />

7-5<br />

7


7<br />

7-6<br />

DOUBLE WALL CONTAINMENT TANKS<br />

Smaller dual-containment tanks provide added safety and environmental protection in<br />

more confi ned or remote storage locations. The advanced double-wall tank design is<br />

enclosed to prohibit foreign matter from entering the secondary containment tank, and a<br />

unique octagonal shape provides optimal spacing and sealing surface for the industry’s<br />

most reliable transition fi tting. The revolutionary Captor Containment System<br />

is designed to alleviate the ever-changing environmental and safety concerns regarding<br />

bulk chemical storage and containment for the 21st century. Captor’s unique tank-in-atank<br />

design enables users and specifi ers to incorporate advanced performance and safety<br />

features on a bulk-handling system, which provides total containment protection. Captor’s<br />

double-wall construction is completely enclosed so that external matter, such as dust, rain<br />

and snow is prevented from collecting in the outer containment tank. Besides delivering<br />

unparalleled performance benefi ts, Captor Containment Systems also contribute to your<br />

company’s bottom line by signifi cantly reducing installation and procurement cost. Captors<br />

are shipped fully assembled on either a standard or wide-load fl atbed trailer, which<br />

reduces comparable costs by an average of 35 percent. Ladders, fi ttings, mixer mounts<br />

and other accessories must be specifi ed when ordering.<br />

USG L Dia. Ht MW<br />

35 132.475 22” 36” 6”<br />

60 227.1 26” 41” 14”<br />

120 454.2 34” 49” 14”<br />

150 567.75 34” 60” 14”<br />

275 1040.875 47” 60” 14”<br />

360 1362.6 53” 60” 14”<br />

500 1892.5 53” 79” 14”<br />

550 2081.75 76” 65” 18”<br />

1100 4163.5 76” 104” 18”<br />

1550 5866.75 76” 136” 18”<br />

2000 7570 102” 103” 18”<br />

2500 9462.5 102” 122” 18”<br />

3000 11355 102” 142” 18”<br />

3500 13247.5 102” 158” 18”<br />

4000 15140 102” 178” 18”<br />

4500 17032.5 102” 197” 18”<br />

5000 18925 102” 216” 18”<br />

5500 20817.5 120” 172” 18”<br />

6500 24602.5 120” 199” 18”


Notes:<br />

• Tanks must be placed on fl oor or solid base. Standard colour is natural.<br />

• See Tank Fittings and Accessories page for more information on accessories.<br />

• Low-profi le designs increase safety factors.<br />

• Available in a wide variety of styles, 25 - 13,000 gallons.<br />

• Horizontal products are available in specifi c gravities up to 1.9.<br />

• All materials are UV stabilized for long-term outdoor service.<br />

• Specifi c gravity ratings are based on the industry’s most severe calculation.<br />

• Tank shop drawings are available upon request.<br />

HORIZONTAL CLOSED TOP TANKS<br />

These tanks are available in skids, saddles, cradles and side mounts for a wide range<br />

of applications. Many material options are available for a diverse range of application<br />

requirements including high-density linear polyethylene (HDLPE)-black and natural<br />

white color (Complies with FDA Regulation 177.1520 and NSF standard 61) and crosslinked,<br />

high-density polyethylene (XLPE) - black and natural white color. The low-profi<br />

le designs increase safety factors. They are available in a wide variety of styles from<br />

25 to 13,000 gallons. The horizontal products are available in specifi c gravities up to<br />

1.9. Some tanks are UV stabilized for long-term outdoor service. See Tank Fittings and<br />

Accessories page for more information on accessories. Other sizes are available, please<br />

contact customer service for more details.<br />

USG L Dia. Angle Ht MW<br />

15 57 17” 45 38” 17”<br />

17 64 19” 60 34” 10”<br />

35 132 30” 30 34” 10”<br />

65 246 30” 30 41” 10”<br />

70 265 32” 60 54” 8”<br />

110 416 30” 30 56” 10”<br />

225 852 48” 30 55” 18”<br />

325 1230 48” 30 66” 18”<br />

475 1798 60” 30 69” 18”<br />

500 1893 60” 45 60” 18”<br />

500 1893 64” 45 <strong>80</strong>” 18”<br />

500 1893 86” 30 60” 10”<br />

1000 3785 86” 30 66” 10”<br />

1000 3785 64” 45 117” 18”<br />

1250 4731 95” 30 91” 18”<br />

1400 5299 86” 30 94” 10”<br />

1500 5678 64” 45 158” 18”<br />

1600 6056 95” 30 95” 18”<br />

1650 6245 86” 30 110” 10”<br />

2000 7570 90” 30 125” 18”<br />

2500 9463 90” 30 148” 18”<br />

2500 9463 95” 30 125” 18”<br />

2600 9841 90” 45 160” 18”<br />

3000 11355 90” 30 167” 18”<br />

3000 11355 95” 30 141” 18”<br />

3900 14762 90” 30 203” 18”<br />

4100 15519 90” 45 216” 18”<br />

4400 16654 90” 30 222” 18”<br />

5500 20818 90” 30 255” 18”<br />

6000 22710 142” 30 159” 18”<br />

6500 24603 90” 30 296” 18”<br />

7400 2<strong>80</strong>09 142” 30 179” 18”<br />

11,500 43528 142” 30 238” 18”<br />

13,000 49205 142” 30 260” 18”<br />

7-7<br />

7


7<br />

Notes:<br />

• Standard colour is natural.<br />

• See Tank Fittings and Accessories page for more information on<br />

accessories.<br />

• Capacities and dimensions are approximate.<br />

• Dimensions are for tank only, over all height as per tank drawings.<br />

• Tank drawings are available upon request.<br />

• Available in 30, 45 and 60-degree slopes, sizes range from<br />

15-13,000 gallons.<br />

• Material options for a diverse range of application requirements.<br />

• High-density linear polyethylene (HDLPE)-black and natural<br />

white color - Complies with FDA Regulation 177.1520 and<br />

NSF standard 61.<br />

• Cross-linked, high-density polyethylene (XLPE) - black and<br />

natural white color.<br />

• Opaque white sodium hypochlorite resin #8<strong>80</strong>059.<br />

• Sulfuric acid HDLPE resin #8<strong>80</strong>046.<br />

• Available with seismic zone 4 and UBC 110 mph wind restraint<br />

tie- down systems.<br />

• Specifi c gravity ratings are based on the industry’s most severe<br />

calculation.<br />

• Standard specifi c gravity choices are 1.5 and 1.9, other ratings are<br />

available upon request. Maximum operating temperature is 100º F.<br />

• All materials are UV stabilized for long-term outdoor service.<br />

7-8<br />

CONICAL BOTTOM TANKS<br />

These cylindrical tanks are designed for vertical mounting, and feature a<br />

conical bottom for complete drainage and contaminant settlement. The<br />

standard material is High Density Linear Polyethylene or Cross Linked<br />

Polyethylene. Smaller cone bottom tanks are ideal for small mix or batch<br />

applications. Other Materials are available upon request. See Tank Fittings<br />

and Accessories page for details.<br />

Part # USG L Dia. Angle Ht MW<br />

152 15 57 17” 45 38” 17”<br />

185 17 64 19” 60 34” 10”<br />

158 35 132 30” 30 34” 10”<br />

156 65 246 30” 30 41” 10”<br />

H15601 70 265 32” 60 54” 8”<br />

607 110 416 30” 30 56” 10”<br />

H15604 225 852 48” 30 55” 18”<br />

H15605 325 1230 48” 30 66” 18”<br />

H15603 475 1798 60” 30 69” 18”<br />

H18<strong>80</strong>1 500 1893 60” 45 60” 18”<br />

619 500 1893 64” 45 <strong>80</strong>” 18”<br />

188 500 1893 86” 30 60” 10”<br />

189 1000 3785 86” 30 66” 10”<br />

5000 1000 3785 64” 45 117” 18”<br />

8310 1250 4731 95” 30 91” 18”<br />

190 1400 5299 86” 30 94” 10”<br />

5010 1500 5678 64” 45 158” 18”<br />

8330 1600 6056 95” 30 95” 18”<br />

191 1650 6245 86” 30 110” 10”<br />

5070 2000 7570 90” 30 125” 18”<br />

5110 2500 9463 90” 30 148” 18”<br />

8350 2500 9463 95” 30 125” 18”<br />

5100 2600 9841 90” 45 160” 18”<br />

5150 3000 11355 90” 30 167” 18”<br />

8360 3000 11355 95” 30 141” 18”<br />

5440 3900 14762 90” 30 203” 18”<br />

51<strong>80</strong> 4100 15519 90” 45 216” 18”<br />

5200 4400 16654 90” 30 222” 18”<br />

7040 5500 20818 90” 30 255” 18”<br />

52<strong>80</strong> 6000 22710 142” 30 159” 18”<br />

71<strong>80</strong> 6500 24603 90” 30 296” 18”<br />

5320 7400 2<strong>80</strong>09 142” 30 179” 18”<br />

5340 11,500 43528 142” 30 238” 18”<br />

7490 13,000 49205 142” 30 260” 18”<br />


CHEMICAL RESISTANCE CHART FOR SNYDER TANKS<br />

Chemical Conc. Resin Design Info Fitting Material Gasket Material Bolt Material<br />

Acetic Acid 60 HDLPE & XLPE 1.5/600 PP EPDM Hastelloy<br />

Acetic Acid <strong>80</strong> HDLPE 1.9/600 PP EPDM Hastelloy<br />

Acrylic Emulsions 50 XLPE 1.9/600 PVC EPDM 316SS<br />

Aluminum Sulfate 50 HDLPE & XLPE 1.5/600 PVC EPDM Hastelloy<br />

Ammonium Sulfate 40 HDLPE & XLPE 1.5/600 PVC EPDM Titanium<br />

Calcium Carbonate Saturated HDLPE & XLPE 1.9/600 PVC EPDM 316SS<br />

Calcium Chloride 40 HDLPE & XLPE 1.5/600 PVC EPDM Hastelloy<br />

DEF (Diesel Exhaust Fluid) 32.5 HDLPE & XLPE 1.35/600 PP/PVC EPDM 316SS<br />

Deionized Water 5 Megohm HDLPE & XLPE 1.5/600 PVC EPDM 316SS<br />

Ethyl Alcohol 100 HDLPE & XLPE 1.5/600 PVC EPDM 316SS<br />

Ethylene Glycol 100 HDLPE & XLPE 1.9/600 PVC EPDM 316SS<br />

Ferric Chloride 50 HDLPE & XLPE 1.9/600 PVC EPDM Hastelloy<br />

Ferric Sulfate 60 HDLPE & XLPE 1.9/600 PVC EPDM Hastelloy<br />

Ferrous Chloride Saturated HDLPE & XLPE 1.9/600 PVC EPDM Hastelloy<br />

Ferrous Sulfate 20 HDLPE & XLPE 1.5/600 PVC EPDM Hastelloy<br />

Hydrochloric Acid 37 HDLPE 1.9/600 PVC Viton Hastelloy<br />

Hydrofl uoric Acid 48 HDLPE 1.9/600 PP/PVC Viton Hastelloy<br />

Hydrofl uosilicic Acid 26 HDLPE/XLPE* 1.9/600 PP Viton Hastelloy<br />

Hydrogen Peroxide 50 HDLPE 1.9/600 PVC Viton Hastelloy<br />

Isopropyl Alcohol 100 HDLPE & XLPE 1.5/600 PVC EPDM 316SS<br />

Magnesium Chloride 30 HDLPE & XLPE 1.5/600 PVC EPDM Hastelloy<br />

Methyl Alcohol 100 HDLPE & XLPE 1.5/600 PVC EPDM 316SS<br />

Motor Oil 100 HDLPE & XLPE 1.9/600 316SS Viton 316SS<br />

Phosphoric Acid 85 HDLPE 1.9/600 PVC Viton 316SS<br />

Phosphoric Acid 50 HDLPE 1.9/600 PVC Viton 316SS<br />

Polymers (Deposition) XLPE 1.5/600 PVC EPDM 316SS<br />

Potable Water HDLPE 1.5/600 PVC EPDM 316SS<br />

Potassium Carbonate 50 HDLPE & XLPE 1.9/600 PVC EPDM 316SS<br />

Potassium Hydroxide Saturated HDLPE & XLPE 1.9/600 PVC EPDM 316SS<br />

Sodium Carbonate 30 HDLPE & XLPE 1.5/600 PVC EPDM Hastelloy<br />

Sodium Carbonate Saturated HDLPE & XLPE 1.9/600 PVC EPDM Hastelloy<br />

Sodium Hydroxide 50 HDLPE & XLPE 1.9/600 PVC EPDM 316SS<br />

Sodium Hypochlorite-in(Non-UV)


7<br />

7-10<br />

Chemical<br />

resistance<br />

(general)<br />

Stress-crack<br />

resistance1<br />

Linear low-density polyethylene (LLDPE)<br />

Maximum<br />

service temperature<br />

Brittleness<br />

temperature2<br />

Impact<br />

resistance2<br />

Abrasion<br />

resistance Rigidity<br />

Cleanability <br />

Translucence <br />

Weldability<br />

(hot gas)<br />

FDA acceptance<br />

Colour<br />

(natural,<br />

un-pigmented)<br />

Liquid level<br />

Very Good Very Good 140°F/60°C -94°F/-70°C Good Good Fair Very Good observable Weldable Yes3 White No<br />

Advantages: Lightweight. Easy to clean. Corrosion resistant; no painting/maintenance. Less expensive than stainless steel or fi berglass.<br />

Applications: Storage of foodstuffs/liquids/beverages, inorganic chemicals/compounds, or organic/inorganic acids. Plating. Water treatment.<br />

Brine storage. Storage of laboratory and photographic chemicals.<br />

Not Generally Recommended for: Strong oxidizing agents, aromatic hydrocarbons, halogenated aliphatic hydrocarbons, liquefi ed petroleum gas, solvents.<br />

High-density polyethylene (HDPE)<br />

Liquid level<br />

Very Good Good 150°F/65°C -94°F/-70°C Good Good Good Very Good observable Weldable Yes3 White No<br />

"Advantages: Hard, smooth surface. Easy to clean. Less expensive than stainless steel or fi berglass.<br />

Applications: Storage of caustics or organic/inorganic acids. Metal fi nishing. Water treatment. Storage of laboratory and photographic chemicals. Plating.<br />

Not Generally Recommended for: Strong oxidizing agents, aromatic hydrocarbons, halogenated aliphatic hydrocarbons, liquefi ed petroleum gas, solvents."<br />

Cross-linked high-density polyethylene (XLPE)<br />

Very Good Excellent 150°F/65°C<br />

TANK RESIN SELECTION GUIDE<br />

.<br />

• Both operating conditions and type of chemical can decrease maximum service temperatures.<br />

• Some fi ttings of these resins are FDA–acceptable.<br />

• Regardless of resin, black–pigmented tanks are strongly recommended for outdoor use.<br />

• Continuous service temperatures in ranges above ambient can affect tanks in at least two ways: 1) the useful life of the tank may be<br />

shortened; and 2) the ability of the container to maintain its shape may decrease, perhaps resulting in distortion.<br />

-1<strong>80</strong>°F/<br />

-118°C Excellent Good Good Very Good<br />

Liquid level<br />

observable<br />

Advantages: Excellent impact resistance. Suitable for many corrosives not handled by fi berglass-reinforced polyester (FRP). Outstanding weatherability.<br />

Applications: Storage of many corrosives, including sulfuric, hydrochloric, and hydrofl uoric acids, and sodium hydroxide. Storage of organic/inorganic<br />

chemicals/compounds. Storage of sodium hypochlorite. Storage of boiler treatment chemicals. Water/sewage treatment. Outdoor use.<br />

Not Generally Recommended for: Strong oxidizing agents, aromatic hydrocarbons, halogenated aliphatic hydrocarbons, liquefi ed petroleum gas, solvents.<br />

Oudoor<br />

use<br />

Not Weldable<br />

No Off-White No<br />

Notes:<br />

1 XLPE is recommended for use with stress-cracking agents.<br />

2 Brittleness temperature per ASTM test D-746. The impact resistance of most rotomolded tanks declines at freezing temperatures. XLPE tanks are well-suited for<br />

outdoor storage in winter.<br />

3 LLDPE and HDPE tanks comply with FDA Regulation 177.1520; PVDF tanks comply with FDA Regulation 121.2593.<br />

4 Open-top tanks should be black for outdoor use. Only tanks which are UV-stabilized may be used outdoors.


HEAVY DUTY BULK HEAD FITTINGS<br />

SIZE BLACK PPG NATURAL PP PVC CPVC RED PVDF<br />

NATURAL<br />

PVDF<br />

1/2" PG7025<strong>80</strong>7DT PP7025<strong>80</strong>7DT P7025<strong>80</strong>7DT CP7025<strong>80</strong>7DT PVR7025<strong>80</strong>7DT PV7025<strong>80</strong>7DT<br />

3/4" PG7025<strong>80</strong>8DT PP7025<strong>80</strong>8DT P7025<strong>80</strong>8DT CP7025<strong>80</strong>8DT PVR7025<strong>80</strong>8DT PV7025<strong>80</strong>8DT<br />

1" PG7025<strong>80</strong>9DT PP7025<strong>80</strong>9DT P7025<strong>80</strong>9DT CP7025<strong>80</strong>9DT PVR7025<strong>80</strong>9DT PV7025<strong>80</strong>9DT<br />

1-1/4" PG7025810DT PP7025810DT P7025810DT CP7025810DT PVR7025810DT PV7025810DT<br />

1-1/2" PG7025811DT PP7025811DT P7025811DT CP7025811DT PVR7025811DT PV7025811DT<br />

2" PG7025812DT PP7025812DT P7025812DT CP7025812DT PVR7025812DT PV7025812DT<br />

3" PG7025814DT PP7025814DT P7025814DT CP7025814DT PVR7025814DT PV7025814DT<br />

4" PG7025816DT PP7025816DT P7025816DT CP7025816DT PVR7025816DT PV7025816DT<br />

Notes:<br />

• Moulded, with double tapped NPT internal threads.<br />

• Heavy duty bulkhead fi ttings feature double tapped internal NPT threads and a unique left hand self tightening nut.<br />

• Complete with one (1) EPDM gasket (Buna-N and Viton gasketing materials available upon request). Gasket effectively seals against curved or irregular surfaces.<br />

VALVES AND FITTINGS<br />

FITTINGS: The Standard threaded fi ttings recommended for our<br />

polyethylene tanks are the welded polyethylene female Boss and<br />

the removable PVC Bulkhead fi tting. Half and full welded couplings<br />

are also available. All threaded fi ttings are standard NTA.<br />

VALVES: PVC True Union ball valves and polypropylene gate<br />

valves are available. The PVC TU ball valve permits easy disconnect<br />

without disturbing plumbing and has replaceable seats and<br />

seals. An economy tap is available for small tank applications and<br />

is used with either a threaded boss or bulkhead fi tting.<br />

TANK FITTINGS AND ADAPTERS<br />

To add to the versatility of your shipping, storage and material handling<br />

containers, <strong>Fabco</strong> offers a complete range of accessories. Each is engineered<br />

and manufactured to work precisely with the container it’s designed<br />

for. Accessories include bulkhead fi ttings with gaskets, welded<br />

bosses, ball valves, covers, tank stands and fl exible connectors.<br />

Notes:<br />

• Identify fi tting and specify its exact location. If installing your own fi ttings, cut holes at least 1/16 in. larger in<br />

diameter than piece to be installed. Care must be taken to allow clearance of inside fl ange.<br />

• The standard threaded fi tting recommended for polyethylene tanks is a removable P.V.C. Adaptor (Bulkhead or<br />

Compression Fitting) with FEMALE N.P.T. and Neoprene Gaskets. Where chemical reaction does not permit<br />

P.V.C. and Neoprene Fittings, Polyethylene welded Boss with FEMALE N.P.T. can be used as an alternative.<br />

• Welded poly bosses full and half couplings, and gusseted fl anged nozzles are available for installation on all<br />

containers.<br />

• Fabricated options such as baffl es, interior piping, welded covers and tank extensions are available.<br />

• Special and custom sizes available on request.<br />

CUSTOM PLACEMENT OF VALVES AND FITTINGS:<br />

FABCO is ready to help with your specifi c requirements and can<br />

assemble a tank-accessory package that will uniquely meet your<br />

storage, mixing or dispensing application.<br />

ORDER INFORMATION: When ordering a tank with fi tting(s)<br />

installed, identify the connection, type, size, and exact location. If<br />

positioning is critical to the installation, it is recommended that a<br />

dimensional drawing accompany the order. If installing your own<br />

fi ttings, cut holes at least 1/16” (1.59 mm) larger in diameter than<br />

piece to be installed. Care must be taken to allow clearance of<br />

inside fl ange or bottom inside radius of tank.<br />

7-11<br />

7


7<br />

7-12<br />

BOLTED FLANGE FITTINGS<br />

Bolted Flange Fittings are available in PVC and CPVC. Bolt heads are encapsulated in polyethylene<br />

providing chemical resistance. Available bolt materials are 316 Stainless Steel, Titanium,<br />

C-276 and Alloy 400. Available in a variety of diameters.<br />

BOLTED FLANGE BULKHEAD FITTINGS<br />

Bolted Flange Bulkhead Fittings are used in strong oxidizing chemical applications such as Sodium<br />

Hypochlorite and Sulfuric Acid where the OR-1000 Systems are used. It is designed to<br />

protect the cross-section of the tank against chemical attack. Available in a variety of diameters.<br />

UNIVERSAL BALL DOME FITTINGS<br />

The Universal Ball Dome Fittings are “self-aligning” which allow for vertical plumbing on the<br />

dome of the tank and available in PVC or CPVC. It allows piping to be plumbed vertically and<br />

is a economical alternative to UBD fl ange style (no additional bolts required). Available in a<br />

variety of diameters.<br />

SELF ALIGNING BALL DOME FITTING<br />

The Universal Ball Dome Fittings are “self-aligning” which allow for vertical plumbing on the<br />

dome of the tank and available in PVC or CPVC. It also allows piping to be plumbed vertically<br />

and the fi tting can be repaired and maintained externally without tank entry. Available in a<br />

variety of diameters.<br />

FLEXI-JOINT CONNECTIONS<br />

This unique product is a built-in shock absorber. It can absorb movement & stress, accommodate<br />

pipe misalignment, surge force protection, and isolate pump vibration. It allows you to<br />

install direct to a tank with confi dence. Available in a variety of diameters.


GUIDELINES FOR FACTORY-INSTALLED FITTINGS<br />

Before ordering a FABCO Tank with factory installed welded fi ttings, consider:<br />

space constraints, tank elevation, whether indoor or outdoor use, location,<br />

building codes, safety regulations, piping and all other equipment that will be<br />

attached to the tank.<br />

1. When a fi tting is welded onto the side of a tank that is not elevated, complete<br />

drainage is impossible. This applies to fl anges, spigots, and bulkheads.<br />

Specify that the fi tting’s centreline must be as close as possible to the bottom<br />

of the tank. For maximum drainage, see descriptions below.<br />

2. Fittings welded to tank bottoms will drain to within 1/8 in. of the bottom<br />

(bulkheads vary by size). The tank’s foundation must have a cut-out or channel<br />

for the fi tting and its piping.<br />

3. When tanks are elevated, welded fi ttings can be installed low on the tank<br />

wall, providing drainage to within 1/4 in. of the bottom (bulkheads vary with<br />

size). The bulkhead must not interfere with the support.<br />

4. Welded fi ttings are not fl ush with tank bottom. This prevents<br />

complete drainage.<br />

How To Specify Fittings And Their Locations<br />

When you order factory-installed fi ttings on your FABCO<br />

Tanks, you must provide detailed installation information.<br />

You must provide <strong>Fabco</strong> with:<br />

1. The catalogue number for each fi tting.<br />

2. The catalogue number for each tank.<br />

3. Two complete views of each tank with its fi tting(s). Large<br />

clear, freehand drawings - as shown - are acceptable.<br />

NOTE: On cylindrical tanks, fi ttings will be installed 6 inches to<br />

the left of the calibration marks, unless otherwise specifi ed.<br />

On conical-bottom tanks, fi ttings will be center-bottom drains<br />

installed at the cone tip, unless otherwise specifi ed.<br />

SPECIFY ALL “X” DIMENSIONS IN INCHES OR DEGREES<br />

7-13<br />

7


Applications<br />

• Swimming Pools<br />

• Spas<br />

• Hot Tubs<br />

• Filters<br />

• Heaters<br />

Part # OD<br />

TIGER-FLEX ® POOL AND SPA HOSE<br />

The Tiger-Flex ® brand of Pool and Spa hose is assurance to your customers<br />

that you care about quality installations. In addition to substantially<br />

reducing time on each job, you also save up to 50% of the fi ttings required<br />

when compared to using rigid PVC pipe. Tiger-Flex ® Pool and Spa Hose<br />

is designed for use with PVC <strong>schedule</strong> 40 solvent weld fi ttings only. The<br />

temperature range is from -4°F to 150°F. Tiger-Flex ® Pool and Spa Hose<br />

is the world’s leading and original fl exible PVC hose. When making pool<br />

and spa installations, be sure to apply primer before using solvent cement<br />

on the outside of the hose.<br />

This hose is very fl exible so it is ideal for working in confi ned areas and<br />

permits installer to make smooth, tight turns which saves time and labor.<br />

The smooth bore construction allows unrestricted fl ow.<br />

Features<br />

• Very fl exible. Ideal for working in confi ned areas, it allows<br />

installer to make smooth turns.<br />

• Unbeatable for labor saving.<br />

• Smooth bore interior for effi cient transfer of water.<br />

• Cost savings – requires less fi ttings than rigid pipe when<br />

plumbing a normal spa or hot tub.<br />

• Standard packages are either 50 feet or 100 feet.<br />

Max. Working<br />

Pressure (PSI)<br />

Vacuum Rating<br />

(IN HG)<br />

Clear Flex/ IPS<br />

Minimum<br />

Bend<br />

Diameter<br />

Approx.<br />

Burgundy Size<br />

@ 68 F Std Weight<br />

Solid Cream Helix (IN) (IN) (MM) @68F @104F @68F @104F (IN) Length (lbs/ft)<br />

PFH050 F16MBT 1/2 " 0.850 21.50 100 70 28 26 2 100/50 0.14<br />

PFH075 F20MBT 3/4" 1.053 26.75 100 70 28 26 2 100/50 0.21<br />

PFH100 F27MBT 1" 1.320 33.52 100 70 28 24 3 100/50 0.28<br />

F36MCR F36MBT 1 1/4 " 1.663 42.25 <strong>80</strong> 55 28 24 4 100/50 0.37<br />

PFH150 F42MBT 1 1/2 " 1.904 48.35 70 50 28 24 4 100/50 0.44<br />

PFH200 F52MBT 2" 2.381 60.48 70 50 28 24 6 100/50 0.58<br />

PFH300 — 3" 3.500 89.00 65 40 28 22 8 50 1.20<br />

Notes:<br />

• Inside diameter is nominal.<br />

• Tolerance on outside diameters are ±0.20”.<br />

• Vacuum rating on sizes 1” thru 2” is 29.8” HG @ 72 °F<br />

• Not recommended for compressed air or gas service.<br />

• Like other materials, Spa Hoses can be damaged by rodents or insects, including termites. Our warranty does not cover damages caused by them. Spa<br />

Hose should not be used underground in areas infested by termites. This product warning shall be given to every purchaser of Spa Hose.<br />

• Use with recommended primers and PVC cements; consult with glue supplier for recommendations.<br />

• Coils of Tigerfl ex® Spa Hose should not be stacked more than fi ve coils high. Hose which has been stacked high may be damaged over time.<br />

8-1<br />

8


8<br />

8-2<br />

Features<br />

• High gloss crystal clear appearance with<br />

glass smooth interior to reduce sediment<br />

buildup.<br />

• Non-toxic blue tint to enhance clarity.<br />

• NSF-51 and NSF-61 certifi ed material.<br />

• Self-extinguishing.<br />

• Compound hardness 73 ±3 Shore “A”.<br />

APPLICATIONS<br />

• Tubing for laboratories.<br />

• Water distillation lines.<br />

• Deionized water systems.<br />

• Air conditioning and refrigeration drainage.<br />

• Air lines and bottling plants.<br />

• Beverage dispensing units<br />

• Ice making machines.<br />

• High effi ciency furnace drainage.<br />

• Transfer of weak chemicals & acids.<br />

Notes:<br />

• Working Pressure decreases as temperature increases.<br />

• Pressure ratings can only be obtained with proper coupling<br />

procedures.<br />

• Use of compression fi ttings with non-reinforced PVC tubing<br />

is not recommended. Hose claims involving use of these fi t<br />

tings will be disallowed.<br />

KURI-TEC CLEAR PVC HOSE<br />

<strong>Fabco</strong> clear vinyl tubing is constructed of a Clear non-toxic food and crystal<br />

clear PVC compound which makes it ideal for beverage grade PVC tubing.<br />

It is formulated with ingredients in compliance with applicable FDA(03)<br />

requirements, meets USDA(17), 3A(01), NSF(13), UL(16), RoHS(15) and<br />

USP(18) Class VI criteria. The service temperature Range: is between +25°F<br />

(-4°C) and +150°F (+65°C). Hose clamps and fi ttings are also available. See<br />

index for types and locations.<br />

STAN- APPROX.<br />

WALL WP/PSI DARD WT PER<br />

THICK- 68° F LENGTH ROLL<br />

Part # NOM. I.D. NOM. O.D. NESS (20° C) (FT) (LBS.)<br />

CVT037 1/8" 1/4" 1/16" 65 100 2.0<br />

K0100304 3/16" 1/4" 1/32" 50 100 1.2<br />

CVT051 3/16" 5/16" 1/16" 55 100 2.7<br />

K0100306 3/16" 3/8" 3/32" 60 100 4.5<br />

CVT071 1/4" 3/8" 1/16" 55 100 3.4<br />

CVT073 1/4" 7/16" 3/32" 58 100 5.5<br />

CVT074 1/4" 1/2" 1/8" 60 100 8.0<br />

CVT092 5/16" 7/16" 1/16" 50 100 4.0<br />

K0100508 5/16" 1/2” 3/32" 55 100 6.5<br />

K0100509 5/16" 9/16" 1/8" 60 100 9.4<br />

CVT107 3/8" 1/2" 1/16" 45 100 4.7<br />

CVT108 3/8" 9/16" 3/32" 50 100 7.5<br />

K0100610 3/8" 5/8" 1/8" 55 100 10.7<br />

K0100709 7/16" 9/16" 1/16" 35 100 6.0<br />

CVT135 1/2" 5/8" 1/16" 30 100 6.0<br />

CVT137 1/2" 11/16" 3/32" 40 100 9.5<br />

CVT138 1/2" 3/4" 1/8" 45 100 13.4<br />

K0101012 5/8" 3/4" 1/16" 26 100 8.2<br />

CVT164 5/8" 13/16" 3/32" 35 100 11.6<br />

CVT165 5/8" 7/8" 1/8" 40 100 16.1<br />

CVT1<strong>80</strong> 3/4" 1" 1/8" 35 100 18.8<br />

K0101218 3/4" 1 1/8" 3/16" 40 100 30.0<br />

CVT185 3/4" 1-1/4" 1/4" 45 100 42.9<br />

K0101418 7/8" 1 1/8" 1/8" 30 100 21.4<br />

K0101420 7/8" 1 1/4" 3/16" 35 100 34.1<br />

CVT210 1" 1-1/4" 1/8" 25 100 24.1<br />

CVT213 1" 1-3/8" 3/16" 30 100 38.2<br />

K0101624 1" 1 1/2" 1/4" 35 100 53.6<br />

K0102024 1-1/4" 1 1/2" 1/8" 20 50 14.8<br />

CVT241 1-1/4" 1-5/8" 3/16" 30 50 23.1<br />

K0102028 1-1/4" 1 3/4" 1/4" 40 50 32.2<br />

K0102430 1 1/2" 1 7/8" 3/16" 30 50 27.1<br />

K0102432 1 1/2" 2" 1/4" 35 50 37.5<br />

K0103240 2" 2 1/2" 1/4" 35 50 48.2


APPLICATIONS<br />

• Food & beverage dispensing.<br />

• Deionized water.<br />

• Liquid food products.<br />

• Air and water lines.<br />

• Powdered food products.<br />

• Potable water transfer.<br />

• Air breathing lines.<br />

• Pneumatic lines.<br />

• Packaging machines.<br />

Notes:<br />

• Working Pressure decreases as temperature<br />

increases.<br />

• Pressure ratings can only be obtained with<br />

proper coupling procedures.<br />

• Use of compression fi ttings with braided<br />

hose is not recommended. Hose claims<br />

involving use of these fi ttings will be<br />

disallowed.<br />

KURI-TEC CLEAR BRAIDED PVC HOSE<br />

Kuri-Tec clear braided PVC hose is a lightweight standard wall crystal<br />

clear yarn reinforced hose suitable for a wide variety of food and beverage<br />

applications. It is constructed of crystal clear PVC compound,<br />

formulated with ingredients in compliance with applicable FDA(03)<br />

requirements, meets USDA(17), 3A(01), NSF(13), UL(16), RoHS(15)<br />

and USP(18) Class VI criteria. It is reinforced with spiraled polyester<br />

yarn and longitudinal orange tracer yarns for identifi cation. The service<br />

temperature Range: is between +25°F (-4°C) and +150°F (+65°C).<br />

Hose clamps and fi ttings are also available. See index for types and<br />

locations.<br />

Features<br />

• Constructed with non-toxic compounds.<br />

• NSF-51 and NSF-61 certifi ed material.<br />

• Crystal clear — allows visual confi rmation of product fl ow.<br />

• Longitudinally-reinforced to reduce elongation under pressure.<br />

• Light weight.<br />

• Self-extinguishing.<br />

• Non-marking.<br />

• Silicone-free.<br />

• Non-conductive.<br />

• One-piece lengths.<br />

• Resistant to chemicals<br />

• Compound hardness 73 ±3 Shore “A”.<br />

WALL WP/PSI WP/PSI STAN-<br />

APPROX.<br />

WT PER<br />

NOMINAL NOMINAL THICK- 70°F / 122°F / DARD ROLL<br />

Part # I.D. O.D. NESS (20°C) (50°C) LENGTH (LBS.)<br />

NYR-050 3/16" 0.375" 3/16" 250 150 300 13<br />

NYR-055 1/4" 0.438" 1/16" 250 150 300 17<br />

NYR-060 5/16" 0.531" 1/16" 250 135 300 24<br />

NYR-072 3/8" 0.594" 1/16" 225 125 300 27<br />

NYR-0<strong>80</strong> 1/2" 0.750" 3/32" 200 100 300 40<br />

NYR-090 5/8" 0.891" 1/8" 200 100 200 35<br />

NYR-100 3/4" 1.031" 1/16" 150 85 200 43<br />

NYR-110 1" 1.300" 3/32" 125 75 200 59<br />

NYR-120 1-1/4" 1.620" 1/16" 100 55 100 45<br />

NYR-130 1-1/2" 1.938" 3/32" 100 50 100 64<br />

NYR-150 2" 2.490" 1/8" 75 35 100 94<br />

K3150MM04 4 mm 9 mm 2.5 mm 250 150 100 4<br />

k3150MM06 6 mm 11 mm 2.5 mm 250 150 100 6<br />

K3150MM08 8 mm 13.5 mm 2.75 mm 250 135 100 8<br />

K3150MM10 10 mm 16 mm 3 mm 225 125 100 10<br />

K3150MM12 12 mm 18 mm 3 mm 200 100 100 12<br />

k3150MM19 19 mm 26 mm 3.5 mm 150 85 100 21<br />

8-3<br />

8


8<br />

Applications<br />

• Industrial vacuum pumps and lines<br />

• Food & beverage dispensing.<br />

• Car wash applications.<br />

• Coolant and air breathing lines.<br />

• Deionized water systems.<br />

Notes:<br />

• The service temperature range is from<br />

+25°F (-4°C) to +150°F (+65°C).<br />

• NSF 51 certifi ed<br />

8-4<br />

Applications<br />

• Industrial vacuum pumps and lines<br />

• Food & beverage dispensing.<br />

• Car wash applications.<br />

• Coolant and air breathing lines.<br />

• Deionized water systems.<br />

Notes:<br />

• The service temperature range is from<br />

+25°F (-4°C) to +150°F (+65°C).<br />

• NSF 51 certifi ed<br />

SERIES K7130 HEAVY WALL PVC TRANSFER HOSE<br />

Series K7130 Heavy Wall PVC Food & Beverage Vacuum/ Transfer Hose is made from crystal clear<br />

PVC compound, formulated in compliance with applicable FDA(03) requirements, meets USDA(17),<br />

3A(01), NSF(13), UL(16), USP(18) and RoHS(15) criteria. It is reinforced with helically-wound spring<br />

steel wire. Hose clamps and fi ttings are also available.<br />

Features<br />

• 29.9” HG vacuum rating.<br />

• Spiral wire reinforcement prevents kinking or collapsing, hose<br />

diameter will not expand under normal rated working pressures.<br />

• Crystal clear — allows visual confi rmation of product fl ow.<br />

• Glass-smooth interior — reduces material buildup.<br />

Features<br />

• Electrogalvanized helical steel wire can be used for static<br />

dissipation.<br />

• Compound hardness 73 ±3 Shore “A”.<br />

• Self-extinguishing.<br />

• Non-marking, non-toxic and silicone-free.<br />

Size Nominal Nominal WP/PSI WP/PSI Standard Approx. Wt Min. Bend<br />

Series # Code ID (IN) OD (IN) 70°F 122°F Length of Coil per Roll Radius @ 70°F<br />

K7130 04 1/4 0.500 250 <strong>80</strong> 100 ft. 10 lbs. 1"<br />

K7130 06 3/8 0.625 150 <strong>80</strong> 100 ft. 13 lbs. 1 1/2"<br />

K7130 08 1/2 0.813 150 <strong>80</strong> 100 ft. 21 lbs. 2"<br />

K7130 10 5/8 1.000 150 65 100 ft. 30 lbs. 2<br />

K7130 12 3/4 1.125 150 65 100 ft. 36 lbs. 3"<br />

K7130 16 1 1.375 100 50 100 ft. 44 lbs. 4"<br />

K7130 20 1 1/4 1.750 100 50 50 ft. 37 lbs. 5"<br />

K7130 24 1 1/2 2.000 100 35 50 ft. 42 lbs. 6"<br />

K7130 32 2 2.500 100 35 50 ft. 56 lbs. 8"<br />

SERIES K7160 STANDARD WALL PVC HOSE<br />

Series K7160 Standard Wall PVC Food & Beverage Vacuum/ Transfer Hose is made from crystal clear<br />

PVC compound, formulated with ingredients in compliance with applicable FDA(03) requirements, meets<br />

USDA(17), 3A(01), NSF(13) and RoHS(15) criteria. It is reinforced with a helically-wound spring steel<br />

wire.<br />

Features<br />

• 29.9” HG vacuum rating.<br />

• Spiral wire reinforcement prevents kinking or collapsing, hose<br />

diameter will not expand under normal rated working pressures.<br />

• Crystal clear — allows visual confi rmation of product fl ow.<br />

• Glass-smooth interior — reduces material buildup.<br />

Features<br />

• Electrogalvanized helical steel wire can be used for static<br />

dissipation.<br />

• Self-extinguishing.<br />

• Non-marking, non-toxic and silicone-free.<br />

Size Nominal Nominal WP/PSI WP/PSI Standard Approx. Wt Min. Bend<br />

Series # Code ID (IN) OD (IN) 70°F 122°F Length of Coil per Roll Radius @ 70°F<br />

K7160 04 1/4 .460 150 70 100 ft. 7 lbs. 1"<br />

K7160 06 3/8 .600 100 70 100 ft. 11 lbs. 1 1/2"<br />

K7160 08 1/2 .750 100 70 100 ft. 15 lbs. 2"<br />

K7160 10 5/8 .891 100 50 100 ft. 19 lbs. 2<br />

K7160 12 3/4 1.031 70 50 100 ft. 24 lbs. 3"<br />

K7160 16 1 1.297 70 35 100 ft. 33 lbs. 4"<br />

K7160 20 1 1/4 1.609 70 35 50 ft. 25 lbs. 5"<br />

K7160 24 1 1/2 1.860 50 30 50 ft. 29 lbs. 6"<br />

K7160 32 2 2.391 50 30 50 ft. 42 lbs. 8"<br />

K7160 36 2 1/4 2.750 50 30 50 ft. 58 lbs. 9"<br />

K7160 40 2 1/2 3.000 50 30 50 ft. 69 lbs. 10"<br />

K7160 48 3 3.500 50 30 50 ft. 81 lbs. 12"


Applications<br />

• Food & beverage dispensing.<br />

• Coolant and air breathing lines.<br />

• Deionized water systems.<br />

• Liquid food products.<br />

• Powdered food products.<br />

• Potable water transfer.<br />

• Pneumatic lines.<br />

• Packaging machines.<br />

Notes:<br />

• The service temperature range is from<br />

+25°F (-4°C) to +150°F (+65°C).<br />

• NSF 51 certifi ed<br />

• Working Pressure decreases as temperature<br />

increases. Pressure ratings can only be<br />

obtained with proper coupling procedures.<br />

• Use of compression fi ttings with yarnreinforced<br />

hose is not recommended. Hose<br />

claims involving use of these fi ttings will<br />

be disallowed.<br />

Applications<br />

• Roof rock cleaning<br />

• Abrasive material transfer<br />

• Sand/shot blast recovery line.<br />

Notes:<br />

• The service temperature range is from<br />

-40°F to +150°F.<br />

• Actual service temperature range is<br />

application-dependent.<br />

• Spiral Double Bolt Clamps<br />

• Service life may vary depending<br />

on operating conditions and type of<br />

material being conveyed.<br />

K3130 SERIES BF HEAVY WALL PVC HOSE<br />

A heavier walled crystal clear yarn reinforced hose suitable for a wide variety of food and beverage<br />

applications. It is constructed of crystal clear PVC compound, formulated in compliance with applicable<br />

FDA(03) requirements, meets USDA(17), 3A(01), NSF(13), UL(16), RoHS(15) and USP(18) Class VI criteria.<br />

It is reinforced with spiraled polyester yarn and longitudinal blue tracer yarns for identifi cation.<br />

Features<br />

• Constructed with non-toxic compounds.<br />

• NSF-51 and NSF-61 certifi ed material.<br />

• Crystal clear — allows visual confi rmation of product fl ow.<br />

• Longitudinally-reinforced to reduce elongation under pressure.<br />

• Light weight.<br />

Features<br />

• Self-extinguishing.<br />

• Non-marking and Silicone-free.<br />

• One-piece lengths.<br />

• Compound hardness 73 ±3 Shore “A”.<br />

Size Nominal Nominal WP/PSI WP/PSI Standard Approx. Wt<br />

Series # Code ID (IN) OD (IN) 70°F 122°F Length of Coil per Roll<br />

K3130 02 1/8 .328 350 200 300 ft. 12 lbs.<br />

K3130 03 3/16 .406 350 200 300 ft. 17 lbs.<br />

K3130 04 1/4 .500 350 200 300 ft. 24 lbs.<br />

K3130 05 5/16 .563 275 160 300 ft. 28 lbs.<br />

K3130 06 3/8 .625 275 145 300 ft. 32 lbs.<br />

K3130 08 1/2 .813 250 130 300 ft. 52 lbs.<br />

K3130 10 5/8 1.000 225 125 200 ft. 52 lbs.<br />

K3130 12 3/4 1.125 200 120 200 ft. 60 lbs.<br />

K3130 16 1 1.375 150 85 200 ft. 76 lbs.<br />

K3130 20 1 1/4 1.750 125 75 100 ft. 64 lbs.<br />

K3130 24 1 1/2 2.000 100 65 100 ft. 75 lbs.<br />

K3130 32 2 2.500 75 55 100 ft. 96 lbs.<br />

SERIES SE<br />

UBK ABRASION-RESISTANT PVC HOSE<br />

Series UBK Polyurethane-lined abrasion-resistant PVC material handling hose is ideal for dry applications.<br />

The smooth polyurethane lining provides resistance to abrasion and eliminates material build up.<br />

The black HMW PVC is fl exible provides sub-zero fl exibility and light weight for easy handling.<br />

It is formulated with static-dissipative compounds. Exposed black rigid PVC helix is abrasionresistant<br />

and allows hose to slide easily and makes it easier handle.<br />

Approx.<br />

Liner<br />

Vacuum Min.<br />

Thick- WP/ WP/ Standard Approx. Vacuum/ / (IN Bend<br />

Nominal Nominal ness PSI PSI Length Wt (IN of of HG) Radius<br />

Part # ID (IN) OD (IN) (IN) 68 °F 104°F of Coil (lbs./ft) HG) 68 °F 104 °F @ 70°F<br />

UBK200 2 2.40 0.7 15 40 100/50 0.59 Full 28 2"<br />

UBK250 2 1/2 3.07 0.9 15 40 100/50 0.79 Full 28 4"<br />

UBK300 3 3.64 1.0 15 40 100/50 0.83 Full 28 4"<br />

UBK400 4 4.76 1.2 13 35 100/50 1.37 Full 28 6"<br />

UBK500 5 5.69 1.2 10 30 100/50/20 2.28 28 15 10"<br />

UBK600 6 6.81 1.5 10 30 100/50/20 3.10 28 15 12"<br />

UBK<strong>80</strong>0 8 9.02 2.0 10 30 50/20 4.51 28 15 15"<br />

8-5<br />

8


8<br />

8-6<br />

SERIES E INSTRUMENT GRADE PE TUBING<br />

Parfl ex fl exible polyethylene thermoplastic tubing is extruded from high molecular weight resin for increased<br />

dimensional stability, uniformity and long-term strength. Its resistance to environmental stress<br />

cracking greatly exceeds that of ordinary polyethylene tubing as measured by ASTM D-1693. (10% IG-<br />

EPAL).Parfl ex polyethylene tubing is available in black as well as seven coding colours as recommended<br />

by the Instrument Society of America. Black (EB) tubing contains an ultra-violet inhibitor which is<br />

recommended for use in sunlit areas. Ingredients of natural and colour tubing (except black) listed below<br />

meet F.D.A. requirements for food contact applications. All tubing conforms to ASTM D-1248, Type<br />

I, Class A, Category 4, Grade E5. Parker Fast & Tite fi ttings or Parker Brass fi ttings are recommended for<br />

this type of Tubing. The suggested operating temperature -<strong>80</strong>F (-62C) to +150F (+66C).<br />

Wall Length<br />

Min. Burst Min. Bend Weight per<br />

Part No. Colour OD (IN) ID (IN) Thickness (FT) WO @73°F psi @ 73°F Radius (IN) 100 FT<br />

E-43-0100 Natural 1/4 0.170 0.040 100 120 625 1 1.17<br />

E-43-0500 Natural 1/4 0.170 0.040 500 120 625 1 0.74<br />

E-43-1000 Natural 1/4 0.170 0.040 1000 120 625 1 0.32<br />

EB-43-0100 Black 1/4 0.170 0.040 100 120 625 1 1.28<br />

EB-43-0500 Black 1/4 0.170 0.040 500 120 625 1 0.78<br />

EB-43-1000 Black 1/4 0.170 0.040 1000 120 625 1 0.66<br />

E-43-R-0100 Red 1/4 0.170 0.040 100 120 625 1 0.99<br />

E-43-R-0500 Red 1/4 0.170 0.040 500 120 625 1 0.78<br />

E-43-B-0100 Blue 1/4 0.170 0.040 100 120 625 1 1.02<br />

E-43-B-0500 Blue 1/4 0.170 0.040 500 120 625 1 0.78<br />

E-43-O-0500 Orange 1/4 0.170 0.040 500 120 625 1 0.93<br />

E-43-Y-0500 Yellow 1/4 0.170 0.040 500 120 625 1 0.74<br />

E-43-P-0500 Purple 1/4 0.170 0.040 500 120 625 1 0.74<br />

E-43-G-0500 Green 1/4 0.170 0.040 500 120 625 1 0.74<br />

E-53-0500 Natural 5/16 0.187 0.062 500 145 <strong>80</strong>0 1 1/8 1.02<br />

EB-53-0500 Black 5/16 0.187 0.062 500 145 <strong>80</strong>0 1 1/8 1.03<br />

E-64-0100 Natural 3/8 0.250 0.062 100 125 675 1 1/4 1.10<br />

E-64-0500 Natural 3/8 0.250 0.062 500 125 675 1 1/4 0.62<br />

EB-64-0100 Black 3/8 0.250 0.062 100 125 675 1 1/4 1.93<br />

EB-64-0500 Black 3/8 0.250 0.062 500 125 675 1 1/4 1.28<br />

E-64-R-0500 Red 3/8 0.250 0.062 500 125 675 1 1/4 1.35<br />

E-64-B-0500 Blue 3/8 0.250 0.062 500 125 675 1 1/4 1.40<br />

E-64-O-0500 Orange 3/8 0.250 0.062 500 125 675 1 1/4 1.38<br />

E-64-Y-0500 Yellow 3/8 0.250 0.062 500 125 675 1 1/4 1.42<br />

E-64-P-0500 Purple 3/8 0.250 0.062 500 125 675 1 1/4 1.38<br />

E-64-G-0500 Green 3/8 0.250 0.062 500 125 675 1 1/4 1.38<br />

E-86-0100 Natural 1/2 0.375 0.062 100 90 425 2 1/2 1.78<br />

EB-86-0100 Black 1/2 0.375 0.062 100 90 425 2 1/2 2.44<br />

E-108-0100 Natural 5/8 0.500 0.062 100 70 325 4 3.35<br />

EB-108-0100 Black 5/8 0.500 0.062 100 70 325 4 3.27<br />

E-108-0500 Natural 5/8 0.500 0.062 500 70 325 4 1.20<br />

EB-108-0500 Black 5/8 0.500 0.062 500 70 325 4 1.99


Notes:<br />

• Suggested operating<br />

temperatures, depending<br />

upon conditions are 0°F<br />

(–18°C) to +200°F (+93°C).<br />

• The recommended fi ttings<br />

for this pipe are the Parfl ex<br />

Fast & Tite fi ttings or the<br />

Parker Brass fi tting.<br />

LABORATORY GRADE PP TUBING<br />

Parfl ex polypropylene tubing may be used at higher temperatures and working pressures than polyethylene<br />

tubing. Resistance to hot water and hot corrosive acids is excellent. Polypropylene tubing will last many<br />

times longer than nylon tubing in hot water service. Parfl ex polypropylene tubing is available in<br />

white or ultra-violet resistant black. Good resistance to vegetable oils. Water absorption is less than .01%<br />

and it’s resistance to environmental stress cracking is excellent. It meets FDA requirements for food contact.<br />

It is fl exible and dimensionally stable. The recommended fi ttings for this pipe are the Parfl ex Fast &<br />

Tite fi ttings or the Parker Brass fi tting. Other sizes available upon request.<br />

Coil Working Min. Burst<br />

O.D. I.D. Wall Length Pressure at at 73°F Min. Bend Weight Per<br />

Part # Colour (IN) (IN) (IN) (FT) 73°F (PSI) (PSI) Radius (IN) 100 Feet<br />

PP-21-1000 White 1/8 .0<strong>80</strong> .023 1000 300 1400 1/2 .30<br />

PPB-21-1000 Black 1/8 .0<strong>80</strong> .023 1000 300 1400 1/2 .30<br />

PP-32-0500 White 3/16 .120 .034 500 300 1400 3/4 .70<br />

PPB-32-0500 Black 3/16 .120 .034 500 300 1400 3/4 .70<br />

PP-43-0500 White 1/4 .170 .040 500 300 1200 1 1.1<br />

PPB-43-0500 Black 1/4 .170 .040 500 300 1200 1 1.1<br />

PP-53-0500 White 5/16 .187 .062 500 300 1400 1 1/4 2.1<br />

PPB-53-0500 Black 5/16 .187 .062 500 300 1400 1 1/4 2.1<br />

PP-64-0500 White 3/8 .250 .062 500 300 1200 1 1/4 2.4<br />

PPB-64-0500 Black 3/8 .250 .062 500 300 1200 1 1/4 2.4<br />

PP-86-0250 White 1/2 .375 .062 250 200 900 2 1/2 3.5<br />

PPB-86-0250 Black 1/2 .375 .062 250 200 900 2 1/2 3.5<br />

8-7<br />

8


8<br />

8-8<br />

<strong>Fabco</strong> Material<br />

Norton Company<br />

ClearFlex<br />

60/V60/M60<br />

Tygon®<br />

R-3603 1)<br />

FABCO SPECIALTY TUBING<br />

ClearFlex<br />

70<br />

Tygon®<br />

B-44-3 2)<br />

B-44-4X 3)<br />

S-50-HL 4)<br />

Resin PVC PVC<br />

FuelFlex<br />

65<br />

Tygon® F-<br />

4040-A 5)<br />

PVC,<br />

FUEL<br />

BraidFlex<br />

70<br />

Tygon® B-<br />

44-4X I.B./<br />

NT-<strong>80</strong> 6)<br />

PVC<br />

REIN-<br />

FORCED<br />

Acutech<br />

FEP<br />

Chemfl uor®<br />

FEP<br />

TEFLON<br />

FEP<br />

Acutech<br />

PFA<br />

Acutech<br />

PVDF<br />

Chemfl uor®<br />

PFA -<br />

TEFLON<br />

PFA<br />

KYNAR-<br />

PVDF<br />

PurFlex<br />

85<br />

PurFlex<br />

75<br />

PolyFlex<br />

50<br />

Tygothane®<br />

- -<br />

PUR,<br />

ESTER<br />

PUR,<br />

ETHER<br />

Available Sizes 1/4” - 2 1/2” 1/8” - 2” 1/8” - 3/4” 3/16 - 2” 1/16” - 1/2” 1/16” - 1/2” 1/8” - 1” 1/8” - 1” 1/8” - 1” 1/8” - 1”<br />

Certifi cations<br />

USDA,<br />

FDA, USP<br />

VI<br />

USDA,<br />

FDA, 3-A<br />

NSF-51<br />

USP VI<br />

USDA,<br />

FDA,<br />

NSF-51<br />

USDA,<br />

FDA<br />

USDA,<br />

FDA<br />

USDA,<br />

FDA, 3-A<br />

USP VI<br />

- -<br />

Durometer (Shore) 55 (A) 65 (A) 60 (A) 65 (A) 58 (D) 60 (D) 67 (D) 85 (A) 75 (A) 50 (D)<br />

Specifi c Gravity 1.19 1.20 1.23 1.20 2.17 2.15 1.78 1.18 1.13 0.92<br />

Operating Temp.<br />

Range (°F)<br />

-25 to 160 -10 to 175 -15 to 165 -5 to 1<strong>80</strong><br />

-103 to<br />

400<br />

-454 to<br />

500<br />

-25 to 255 -70 to 185 -70 to 175<br />

-100 to<br />

175<br />

Operating Temp.<br />

Range (°C)<br />

-35 to 71 -23 to 79 -26 to 74 -21 to 82 -75 to 205<br />

-268 to<br />

260<br />

-32 to 124 -56 to 85 -56 to 79 -73 to 79<br />

Sterilization*<br />

Autoclave<br />

Gas† Chemical†<br />

Autoclave<br />

Gas†<br />

Chemical†<br />

N/A<br />

Gas<br />

Chemical<br />

Autoclave<br />

Gas<br />

Chemical<br />

Autoclave<br />

Gas<br />

Chemical<br />

Autoclave<br />

Gas<br />

Chemical<br />

LLDPE<br />

USDA,<br />

FDA<br />

Gas Gas Chemical<br />

Tensile Strength, psi 1650 2200 1900 2000 3000 3000 4300 6000 3500 1700<br />

Colour Crystal Clear<br />

Crystal<br />

Clear<br />

Transparent<br />

Yellow<br />

Clear Transparent Transparent Translucent Transparent Transparent Translucent<br />

Odor Slight Slight Slight Slight None None None Slight None Slight<br />

Taste Imparted None None N/A None None None None None None None<br />

Tear Strength Good Good Good Very Good Good Good Excellent Excellent Excellent Very Good<br />

Bend Radius 4 x O.D. 5 x O.D. 4 x O.D. 6 x O.D. 8 x O.D. 10 x O.D. 10 x O.D. 6 x O.D. 6 x O.D. 8 x O.D.<br />

Elongation, (%) 450 400 425 350 300 300 375 550 700 600<br />

Flame Resistance Self-ext. Self-ext. Self-ext. Self-ext. Self-ext. Self-ext. Self-ext. Burns Burns Burns<br />

Abrasion Resistance Very Good Very Good Very Good Good Very Good Very Good Very Good Excellent Excellent Good<br />

Corrosion Resistance Excellent Excellent Excellent Excellent Excellent Excellent Excellent Excellent Excellent Excellent<br />

Permeability** N2<br />

O2 CO2<br />

TYPE:<br />

0.5-2 1-6<br />

10-35<br />

0.5-2 1-6<br />

10-35<br />

0.5-2 1-6<br />

10-35<br />

0.5-2 1-6<br />

10-35<br />

20 60 135 18 65 150 0.6 0.4 2<br />

0.3-5 1-10<br />

4-25<br />

1-10 1-20<br />

10-40<br />

20 60 2<strong>80</strong><br />

1) Laboratory tubing 2) Beverage tubing 3) Food, Milk and Dairy Products tubing 4) Surgical and Hospital tubing 5) Fuel and Lubricant tubing<br />

6) Pressure-rated food, milk and dairy products tubing<br />

*STERILIZATION GUIDELINES:<br />

• Autoclaving (121°C, 15 psig for 20 minutes) – Clean and rinse item with distilled water before autoclaving. Certain chemicals which have no appreciable effects on<br />

resins at room temperature may cause deterioration at autoclaving temperatures unless removed with distilled water beforehand.<br />

• Gas – ethylene oxide formaldehyde. • Disinfectants – benzalkonium chloride, formalin, ethanol, etc. • Dry Heat – 170°C (338°F).<br />

• Radiation – gamma irradiation at 2.5 Mrad with unstabilized plastic. For additional information, contact FABCO PLASTICS<br />

† Preferred method of sterilization<br />

Polyethylene, Polypropylene, Polyurethane, and Nylon Tubing also available upon request.


Notes:<br />

• Dimensions in brackets in<br />

millimeters.<br />

HOSE CLAMPS<br />

<strong>Fabco</strong> tubing and hose clamps are available in two confi gurations. Type 1 is constructed<br />

of 301 stainless steel band with 5/16” Slotted carbon steel hex head screw. Type 2 is constructed<br />

of 301 stainless steel bands with 5/16” Slotted 305 stainless steel hex head screw.<br />

Chart indicates standard sizes. Contact <strong>Fabco</strong> for availability of non-standard sizes.<br />

Nominal Size Min. Diameter Max. Diameter Standard pack Type 1 Part # Type 2 Part #<br />

1/4" (6.35) 1/4" (6.35) 5/8" (15.87) 10 SCL04 SSCL04<br />

5/16" (7.94) 5/16" (7.94) 7/8" (22.23) 10 SCL05 SSCL05<br />

3/8" (9.52) 3/8" (9.52) 25/32" (19.81) 10 SCL06 SSCL06<br />

1/2" (12.70) 1/2" (12.70) 1" (25.40) 10 SCL08 SSCL08<br />

5/8" (15.87) 9/16" (14.27) 1 1/8" (28.57) 10 SCL10 SSCL10<br />

3/4" (19.05) 11/16" (17.47) 1 1/4" (31.75) 10 SCL12 SSCL12<br />

1" (25.40) 5/8" (15.87) 1 1/2" (38.10) 10 SCL16 SSCL16<br />

1 1/4" (31.75) 13/16" (20.62) 1 3/4" (44.45) 10 SCL20 SSCL20<br />

1 1/2" (38.10) 1 1/16" (27.00) 2" (50.<strong>80</strong>) 10 SCL24 SSCL24<br />

1 3/4" (44.45) 1 7/16" (36.50) 2 3/8" (60.32) 10 SCL28 SSCL28<br />

2" (50.<strong>80</strong>) 1 9/16" (39.70) 2 1/2" (63.50) 10 SCL32 SSCL32<br />

2 1/4" (57.15) 1 13/16" (46.05) 2 3/4" (69.85) 10 SCL36 SSCL36<br />

2 1/2" (63.50) 2 1/16" (52.40) 3" (76.20) 10 SCL40 SSCL40<br />

2 3/4" (69.85) 2 5/16" (58.75) 3 1/4" (82.55) 10 SCL44 SSCL44<br />

3" (76.20) 2 9/16" (65.10) 3 1/2" (88.90) 10 SCL48 SSCL48<br />

3 1/4" (82.55) 2 13/16" (71.45) 3 3/4" (95.25) 10 SCL52 SSCL52<br />

3 1/2" (88.90) 3" (76.20) 3 13/16" (96.85) 10 SCL54 SSCL54<br />

3 1/2" (88.90) 3" (76.20) 4" (101.60) 10 SCL56 SSCL56<br />

3 3/4" (95.25) 3 5/16" (84.15) 4 1/4" (107.95) 10 SCL60 SSCL60<br />

4" (101.60) 3 9/16" (90.50) 4 1/2" (114.30) 10 SCL64 SSCL64<br />

4 1/2" (114.30) 4 1/8" (104.77) 5" (127.00) 10 SCL72 SSCL72<br />

5" (127.00) 4 5/8" (117.47) 5 1/2" (139.70) 10 SCL<strong>80</strong> SSCL<strong>80</strong><br />

5 1/4" (133.35) 4 3/8" (111.12) 5 11/16" (144.46) 10 SCL84 SSCL84<br />

5 1/2" (139.70) 5 1/8" (130.17) 6" (152.40) 10 SCL88 SSCL88<br />

6" (152.40) 5 5/8" (142.81) 6 1/2" (165.10) 10 SCL96 SSCL96<br />

6 1/2" (165.10) 6 1/8" (155.57) 7" (177.<strong>80</strong>) 10 SCL104 SSCL104<br />

7 1/4" (184.00) 6 7/8" (174.63) 7 3/4" (196.85) - SCL116 SSCL116<br />

7 1/2" (190.50) 6 5/8" (168.27) 7 7/8" (200.02) - SCL120 SSCL120<br />

7 3/4" (196.85) 6 7/8" (174.63) 8 1/4" (209.55) - SCL124 SSCL124<br />

8" (203.20) 7 5/8" (193.68) 8 1/2" (215.90) - SCL128 SSCL128<br />

8 3/4" (222.25) 7 7/8" (200.03) 9 1/4" (234.95) - SCL140 SSCL140<br />

9 1/2" (241.30) 9 1/8" (231.78) 10" (254.00) - SCL152 SSCL152<br />

9 3/4" (247.65) 8 7/8" (225.43) 10 1/4" (260.35) - SCL156 SSCL156<br />

10" (254.00) 9 1/8" (231.79) 10 1/2" (266.70) - SCL160 SSCL160<br />

11 1/4" (285.75) 10 7/8" (276.23) 11 3/4" (298.45) - SCL1<strong>80</strong> SSCL1<strong>80</strong><br />

11 3/4" (298.45) 10 7/8" (276.23) 12 1/4" (311.15) - SCL190 SSCL190<br />

13 1/8" (333.38) 12 5/16" (312.74) 13 5/8" (346.08) - SCL212 SSCL212<br />

14" (355.60) 13 1/4" (336.55) 14 1/2" (368.30) - SCL224 SSCL224<br />

8-9<br />

8


8<br />

8-10<br />

FLEXIBLE TUBING<br />

ECONOMICAL FLEXIBLE TUBING GENERAL PURPOSE FLEXIBLE TUBING<br />

Type TDS TD-HS FLEXFLYTE VF BLUE MAX 2CN BLUE MAX 2NN SLP-10<br />

Single Ply Vinyl Coated Two Ply Vinyl Coated<br />

Polyester<br />

Polyester with Vinyl Single Ply Vinyl Coated Two Ply Cotton– Two Ply Neoprene Single Ply Vinyl Coated<br />

Construction with Vinyl Scuff Strip Scuff Strip<br />

Fiberglass<br />

Neoprene Coated<br />

Coated Nylon<br />

Fiberglass<br />

Sizes 3” – 12” ID 3” – 12” ID 2” – 14” ID 1” – 24” ID 1” – 24” ID 2” – 14” ID<br />

Std. Lengths 25 FT 25 FT 25 FT 25 FT 25 FT 25 FT<br />

Colours<br />

BLACK WITH<br />

ORANGE WEARSTRIP<br />

BLACK WITH<br />

ORANGE WEARSTRIP BLACK BLUE OR BLACK BLACK GREY<br />

Temperature<br />

Range –40° to 200°F –40° to 200°F –20° to 200°F -40° to 250°F -40° to 258°F 0° to 250°F<br />

Options<br />

Applications<br />

Features<br />

Odd size diameters and<br />

custom lengths available.<br />

Custom colour wearstrip<br />

available (minimum may<br />

apply).<br />

Vinyl coated polyester<br />

fabric cover, enclosed<br />

spring<br />

steel wire helix, highly<br />

visible extruded vinyl<br />

orange<br />

scuff strip. Flame<br />

retardant to UL94V–0.<br />

Excellent<br />

fl exibility.<br />

Odd size diameters and<br />

custom lengths available.<br />

Custom colour wearstrip<br />

available (minimum may<br />

apply).<br />

Flame retardant to<br />

UL94V–0, highly visible<br />

extruded<br />

vinyl orange scuff strip,<br />

vinyl-coated polyester<br />

fabric enclosed spring<br />

steel wire helix.<br />

Ventilation of photo<br />

reproduction machines,<br />

fi ne<br />

dust collection systems,<br />

transfer of low volume<br />

cool<br />

and warm air.<br />

Fiberglass cover with<br />

fl ame retardant vinyl<br />

coating<br />

each side. Vinyl-coated<br />

spring steel wire helix<br />

permanently<br />

bonded to carcass. Flame<br />

retardant to<br />

UL94V–0. Excellent<br />

fl exibility.<br />

Available as 1CN (One<br />

Ply) for temporary service,<br />

lighter applications.<br />

Non-std ID’s and lengths<br />

available. Cuffed ends<br />

and additional coatings<br />

available.<br />

Industry standard for long<br />

term applications. Rugged,<br />

cost effective hose<br />

for dust or fumes under<br />

low positive or negative<br />

pressures. Excellent<br />

tensile strength and crush<br />

resistant. Custom ID’s<br />

available up to 48”.<br />

Additional Neoprene<br />

coatings available for<br />

added abrasion resistance.<br />

Heavy duty neoprene<br />

coated nylon fabric<br />

with spring steel wire<br />

reinforcement. Toughest<br />

material in the General<br />

Purpose Line. Custom<br />

ID’s available up to 48”.<br />

Ventilation of dry cleaning<br />

equipment, air intake<br />

and exhaust ducts, low<br />

volume air transfer.<br />

Flame retardant vinyl<br />

coated woven fi berglass<br />

cover permanently<br />

bonded to PVC coated<br />

spring<br />

steel wire helix. Meets<br />

UL 181 class fl ammability<br />

rating.<br />

HIGH TEMPERATURE FLEXIBLE TUBING VAC–U–FLEX® TUBING<br />

Type FLEXFLYTE® L–9<br />

(2FS)<br />

FLEXFLYTE® TFE–S FLEXFLYTE® “R” SUPER VAC–U–FLEX® TPE TPU<br />

Construction Two Ply Fiberglass–<br />

Silicone Coated<br />

"Two Ply Silicone Coated<br />

Fiberglass<br />

with Tefl on® liner"<br />

Two Ply Fiberglass<br />

Coated Neoprene<br />

PVC Two Ply Thermoplastic<br />

Elastomer<br />

Two Ply Urethane<br />

Sizes 3/4” – 12” ID 1/2 “ – 12” ID 1” – 12” ID 1/4” – 4” ID 3/4" – 6” ID 3/4” – 6” ID<br />

Std. Lengths 12 FT (3/4” ID 10’<br />

lengths)<br />

1/2” ID - 6’ long, 3/4”<br />

ID - 10’ long, 1”-12” ID<br />

- 12’ long<br />

12 FT 50 FT (25’ on 3” and 4”) 25 FT 25 FT<br />

Colours RED RED BLACK GREY BLACK CLEAR<br />

Temperature<br />

Range<br />

Options/<br />

Applications<br />

–75° to 500°F (intermit<br />

to 600°F)<br />

Also avail. as U–9 (one<br />

Ply) for lower pressure<br />

applications. Non-std<br />

lengths avail. Cuffs avail.<br />

U–9: 1” – 12” ID<br />

Features The standard duct for<br />

high temperature air<br />

fl ow and<br />

fume removal. The internal<br />

ply of L–9 provides a<br />

smoother bore for<br />

maximum air fl ow, less<br />

friction<br />

loss.<br />

–75° to 400°F –65° to 300°F -20° to 150°F -40° to 250°F -40° to 250°F<br />

Also avail. as TFE–N<br />

Neoprene coated<br />

fi berglass<br />

with Tefl on® linter. Temp<br />

range –75° to 300°F.<br />

Tefl on® liner is permanently<br />

bonded to inner<br />

ply of<br />

silicone fi berglass material.<br />

Excellent chemical<br />

resistance and fl ow<br />

characteristics.<br />

Rugged fi berglass base<br />

abrasive resistant material<br />

with wire reinforced<br />

double ply construction<br />

that<br />

provides a smooth bore<br />

for unhampered fl ow and<br />

does not kink in sharp<br />

bends. Liner and cover<br />

enclose a corrosion<br />

resistant spring steel wire<br />

helix<br />

that are permanently<br />

vulcanized together.<br />

Commerical or Industrial<br />

vacuum cleaners, ventilating<br />

or cooling industrial machinery,<br />

bilge pumps<br />

and bilge ventilation.<br />

High strength fi ber reinforced<br />

PVC hose cover<br />

bonded to coated spring<br />

steel helix. Offers fl exibility<br />

for ease of handling and<br />

installation<br />

Pitch, wall thickness<br />

and length variations<br />

available<br />

with minimum order<br />

quantity."<br />

"Industrial weight,<br />

specially formulated<br />

thermoplastic<br />

elastomer (black) material;<br />

coated spring steel<br />

helix encapsulated and<br />

bonded to hose jacket.<br />

Offers fl exibility; smooth<br />

bore; rubber-like characteristics.<br />

Exceptional toughness;<br />

resistant to most<br />

acids, alkalies, and<br />

solvents."<br />

NOTE: Other sizes and material combinations for Flexible Tubing types shown on this page are available on request. Call <strong>Fabco</strong> for more information.<br />

"Colour, pitch, wall<br />

thickness and length<br />

variations<br />

available with minimum<br />

order quantity."<br />

"Flexible, smooth bore<br />

100% clear thermoplastic<br />

polyurethane material;<br />

coated spring steel helix<br />

encapsulated and bonded<br />

to hose jacket. Offers<br />

high abrasion, puncture,<br />

and tear resistance;<br />

excellent<br />

chemical, oil, and<br />

fungus resistance. Low<br />

temperature<br />

fl exibility."


Size<br />

(IN)<br />

Insert<br />

Tee<br />

(Insert x<br />

Insert x<br />

Insert)<br />

Insert<br />

Male<br />

Adapter<br />

(Insert x<br />

MIPT)<br />

Insert 90<br />

degree<br />

Elbow<br />

(Insert x<br />

Insert<br />

PVC<br />

Insert 90<br />

degree<br />

Elbow<br />

(Insert x<br />

MIPT<br />

PVC HOSE INSERT FITTINGS<br />

Engineered to provide positive grip and ease of installation. A wide variety of PVC and<br />

PP insert confi gurations and adapters are available for use with polyethylene pipe sizes<br />

1/2” through 4”, plus 6” & 8” Couplings and Adapters for lay-fl at type irrigation hose.<br />

Special 3/8” barbed confi gurations allow clamp-free connection to 1/2” I.D. polyethylene<br />

irrigation hose. They are manufactured from high quality PVC materials to meet or<br />

exceed the applicable requirements of ASTM D 2609. Available fi ttings include crosses,<br />

Numerous male and female NPT threaded adapters, elbows and tees plus white PVC<br />

Schedule 40 solvent cement socket and spigot adapters. The special spiral barb allows<br />

“twist-on” connection of hose without need for clamping. They are NSF Certifi ed for Use<br />

with Potable Water. Other sizes and materials are also available upon request.<br />

Insert<br />

Coupling<br />

(Insert x<br />

Insert)<br />

Insert<br />

Plug<br />

(Insert)<br />

Insert<br />

Female<br />

Adapter<br />

(Insert x<br />

FIPT)<br />

1/2 1401005 1436005 1406005 1413005 1429005 1449005 1435005<br />

3/4 1401007 1436007 1406007 1413007 1429007 1449007 1435007<br />

1 1401010 1436010 1406010 1413010 1429010 1449010 1435010<br />

1 14 1401012 1436012 1406012 1413012 1429012 1449012 1435012<br />

1 1/2 1401015 1436015 1406015 1413015 1429015 1449015 1435015<br />

2 1401020 1436020 1406020 1413-<br />

020<br />

1429020 1449020 1435020<br />

2 1/2 1436020 1406025 1429025<br />

Size<br />

(IN)<br />

PVC<br />

Insert<br />

Reducing<br />

Coupling<br />

(Insert x<br />

Insert)<br />

3/4X1/2 1429101<br />

1X1/2 1429130<br />

1X3/4 1429131<br />

1X7/8 14291315<br />

1-1/4X3/4 1429167<br />

1-1/4X1 1429168<br />

1-1/2X3/4 1429210<br />

1-1/2X1 1429211<br />

1-1/2X1-1/4 1429212<br />

2X1 1429249<br />

2X1-1/4 1429250<br />

2X1-1/2 1429251<br />

2-1/2X1-1/2 1429291<br />

Size<br />

(IN)<br />

PVC<br />

Reducing<br />

Male<br />

Adapter<br />

(MIPT x<br />

Insert)<br />

1/2X3/4 1436074<br />

1/2X1 1436075<br />

3/4X1/2 1436101<br />

3/4X1 1436102<br />

1X3/4 1436131<br />

1X1-1/4 1436132<br />

1X1-1/2 1436133<br />

1-1/4X3/4 1436167<br />

1-1/4X1 1436168<br />

1-1/4X1-1/2 1436169<br />

1-1/2X1 1436211<br />

1-1/2X1-1/4 1436212<br />

1-1/2X2 1436213<br />

Size<br />

(IN)<br />

Size<br />

(IN)<br />

Insert<br />

Tee<br />

(Insert x<br />

Insert x<br />

Insert)<br />

Insert<br />

Male<br />

Adapter<br />

(Insert x<br />

MIPT)<br />

PP<br />

Insert 90<br />

degree<br />

Elbow<br />

(Insert x<br />

Insert<br />

Insert 90<br />

degree<br />

Elbow<br />

(Insert x<br />

MIPT<br />

Insert<br />

Coupling<br />

(Insert x<br />

Insert)<br />

1/2 PT1G PA1G PE1G PEM1G PC1G<br />

3/4 PT2G PA2G PE2G PEM2G PC2G<br />

1 PT3G PA3G PE3G PEM3G PC3G<br />

Insert<br />

Plug<br />

(Insert)<br />

1 14 PT4G PA4G PE4G PEM4G PC4G PP4G<br />

1 1/2 PT5G PA5G PE5G PEM5G PC5G PP5G<br />

2 PT6G PA6G PE6G PEM6G PC6G PP6G<br />

2 1/2 1436020 1406025 1429025<br />

PP<br />

Insert<br />

Reducing<br />

Coupling<br />

(Insert x<br />

Insert)<br />

Reducing<br />

Male<br />

Adapter<br />

(MIPT x<br />

Insert)<br />

3/4X1/2 PC21G PA21G<br />

1X1/2 PC31G<br />

1X3/4 PC32G PA32G<br />

1-1/4X3/4 PC42G PA42G<br />

1-1/4X1 PV43G PA43G<br />

1-1/2X1 PC52G<br />

1 1/2 X 3/4 PC53G PA53G<br />

1-1/2X1-1/4 PC54G PA54G<br />

2X1 PC63G<br />

2X1-1/4 PC64G<br />

2X1-1/2 PC65G PA65G<br />

2X1-1/2 1429251<br />

2-1/2X1-1/2 1429291<br />

Size<br />

(IN)<br />

PP<br />

Insert<br />

Reducing<br />

Tee (Insert<br />

x Insert x<br />

Insert)<br />

3/4 X 3/4 X 1/2 PT221G<br />

1 X 1 X 1/2 PT331G<br />

1 X 1 X 3/4 PT332G<br />

1 1/2 X 1 1/2<br />

X 1/2<br />

PT551G<br />

1 1/2 1 1/2 X 3/4 PT552G<br />

1 1/2 X1 1/2 X 1 PT553G<br />

2 X 2 X 3/4 PT662G<br />

2 X 2 X 1 PT663G<br />

3/4 X 1/2 X 1/2 PT211G<br />

1 X 3/4 X 1/2 PT321G<br />

1 X 3/4 X 3/4 PT322G<br />

8-11<br />

8


8<br />

8-12<br />

PP CAM COUPLER FITTINGS<br />

The Cam Coupler is a rugged engineered plastic design quick lock style for hose and pipe coupling. The Cam Coupler is moulded<br />

of polypropylene to exacting tolerances. It is light weight, corrosion resistant, wear resistant, rugged and interchangeable with other<br />

couplers of similar design and size. Cam couplers are suited for a variety of applications and corrosive materials including chemical<br />

handling, agricultural fertilizers, herbicides & irrigation, dry bulk industrial use, and barge and tank unloading. Other features<br />

include Positive Action (No springs, ball bearings, snaps or lugs to fi t), no maintenance, special tools or techniques required to<br />

operate. Buna–N Gaskets are standard; EPDM gaskets are available upon request. All handles are zinc plated steel; Stainless steel<br />

handles are available upon request.<br />

Type A B C D E F G DP<br />

Size<br />

(IN)<br />

Female Threaded<br />

Adapters<br />

Male Threaded<br />

Couplers<br />

Hose Shank<br />

Couplers<br />

Female Threaded<br />

Couplers<br />

Hose Shank<br />

Adapters<br />

Male Thread<br />

Adapters Dust Caps Dust Plugs<br />

1/2 24011 24002 24003 24004 24015 24016 24008 24017<br />

3/4 24111 24102 24103 24104 24115 24116 24108 24117<br />

1 24211 24202 24203 24204 24215 24216 24208 24217<br />

1 1/4 24311 24302 24303 24304 24315 24316 24308 24317<br />

1 1/2 24411 24402 24403 24404 24415 24416 24408 24417<br />

2 24511 24502 24503 24504 24515 24416 24508 24517<br />

3 24711 24702 24703 24704 24715 24516 24708 24717<br />

D F C A<br />

Type Description 1½" 2"<br />

90˚A 90˚ Male Adapter with Female Thread 249015A 249020A<br />

90˚C 90˚ Female Coupler with Hose Shank 249015C 249020C<br />

90˚D 90˚ Female Coupler with Female Thread 249015D 249020D<br />

90˚F 90˚ Male Adapter with Male Thread 249015F 249020F<br />

Notes:<br />

• 1/2” couplers and adapters will interchange with 3/4” couplers and adapters. Only the threads<br />

and barbs are 1/2”.<br />

• 1-1/4” couplers and adapters will interchange with 1-1/2” couplers and adapters. Only the<br />

threads and barbs are 1-1/4”.<br />

EPDM Gasket Stainless Steel Handle<br />

Size (IN) Part #<br />

Part #<br />

1/2" - 3/4" 61570<br />

1" 61571<br />

1-1/4" -1-1/2" 61572<br />

2" 61574<br />

3" 61575<br />

1/2" - 1" 61594<br />

1-1/4" - 2" 61595<br />

3" 61596


Approx.<br />

Length<br />

(IN)<br />

Max<br />

Bundle<br />

Diameter<br />

(IN)<br />

NYLON CABLE TIES<br />

This line of self-locking nylon cable ties are for standard and heavy duty, regular and mounting<br />

applications. They securely bundles of cables, wires and hoses from 1/16” (1.6 mm) to<br />

15” (31.8 mm) diameters. The special bent tip on standard duty VNT’s allow for easy insertion.<br />

They are chemically resistant to salt water, weak acids, alcohol, grease, oil,<br />

gasoline and common solvents. As well, they are fungus inert. They are available in ultraviolet<br />

resistant material for outdoor use. They are constructed of Molded type 6/6 nylon<br />

according to ASTM D–4066-82, fl ammability classifi cation 94V–2 and temperature index<br />

125°C electrical (85°C mechanical). Maximum temperature on the part shall not exceed<br />

75°C.<br />

Minimum<br />

Tensile<br />

Strength<br />

Minimum<br />

Order<br />

Qty<br />

Part #<br />

Standard Duty (1/16" Min. Bundle Dia.)<br />

VNT3-15 3 19/32 15 1000<br />

VNT4-18 4 3/4 18 1000<br />

VNT8-18 8 2 18 1000<br />

VNT5-30 5 1/2 1 1/4 30 1000<br />

VNT8-40 8 1/2 2 40 1000<br />

VNT7-50 7 1 3/4 50 1000<br />

VNT11-50 11 3 50 500<br />

VNT14-50 14 4 50 500<br />

Heavy Duty (3/16" Min. Bundle Dia.)<br />

VNT8-120 8 2 120 500<br />

VNT14-120 14 1/4 4 120 300<br />

VNT32-120** 32 9 120 200<br />

VNT24-175 24 7 3/16 175 200<br />

VNT34-175 34 10 175 200<br />

VNT41-175 41 12 175 100<br />

VNT48-175* 48 15 175 100<br />

Approx.<br />

Length<br />

(IN)<br />

Max<br />

Bundle<br />

Diameter<br />

(IN)<br />

Minimum<br />

Tensile<br />

Strength<br />

Mounting<br />

Screw<br />

Size<br />

Minimum<br />

Order Qty<br />

Part #<br />

VMNT5-30 6<br />

Standard Duty<br />

1 1/4 30 8 1000<br />

VMNT7-50 7 1/2 1 3/4 50 10 1000<br />

VMNT11-50 11 3 50 10 500<br />

VMNT14-50 14 1/2 4<br />

Heavy Duty<br />

50 10 500<br />

VMNT14-120 5 4 120 1/4 200<br />

Notes:<br />

* Gray colour<br />

** Black colour<br />

• UV Black available upon request<br />

• Cable tie tools available upon request<br />

• The 4” and 8” (40 lb.) standard duty ties are available in the following colours: blue, brown, gray, green, orange, purple, red and yellow.<br />

• Fluorescent colours are available in blue, green, orange, pink and yellow. These vibrant ties are available in the 4”, 8” (40 lb.) and 11” standard duty ties.<br />

8-13<br />

8


8<br />

Notes:<br />

• NF125 can be made available upon demand.<br />

• Constructed of blue P.V.C. impregnation<br />

• reinforced with woven high tensile synthetic<br />

yarn<br />

Notes:<br />

• NF125 can be made available upon demand.<br />

• Constructed of blue P.V.C. impregnation<br />

• reinforced with woven high tensile synthetic<br />

yarn<br />

8-14<br />

LAY-FLAT DISCHARGE HOSE<br />

Kuri-Tec Lay-Flat Discharge Hose is a thin-wall fl exible PVC hose reinforced with a woven<br />

synthetic fi ber. The sandwich construction provides for vinyl inside and outside for both<br />

corrosion and abrasion resistance, yet allows the hose to be rolled up fl at for easy-spacesaving<br />

storage. It is ideal for portable pump and irrigation use. The Temperature range is<br />

- 20°C to + <strong>80</strong>°C (-4°F to + 175°F ).<br />

I.D. Length<br />

Weight Working Pressure<br />

Part # (Inch) (Ft.) Package Lb/Cft psi @ 68°F<br />

LFT015 1.614 300 COIL 15 70<br />

LFT020 2.106 300 COIL 20 65<br />

LFT025 2.598 300 COIL 28 60<br />

LFT030 3.090 300 COIL 34 60<br />

LFT040 4.064 300 COIL 45 60<br />

LFT060 6.142 300 COIL 81 40<br />

LFT0<strong>80</strong> 8.150 300 COIL 110 40<br />

HIGH PRESSURE LAY-FLAT DISCHARGE HOSE<br />

The brown high pressure hose is a more rugged version of the blue PVC lay-fl at discharge<br />

hose. It is designed for use where higher working pressures are required. The Temperature<br />

range is - 20°C to + <strong>80</strong>°C (-4°F to + 175°F ).<br />

Part No. I.D.<br />

(Inch)<br />

O.D.<br />

(Inch)<br />

Wall<br />

(Inch)<br />

Length<br />

(Ft.)<br />

Package Weight<br />

(Lbs/Cft)<br />

Working Pressure<br />

psi @ 68°F<br />

HFT015 1.50 1.674 0.087 300 COIL 23 200<br />

HFT020 2.00 2.182 0.091 300 COIL 32 175<br />

HFT025 2.50 2.690 0.095 300 COIL 41 150<br />

HFT030 3.00 3.196 0.098 300 COIL 52 125<br />

HFT040 4.00 4.220 0.110 300 COIL 76 125<br />

HFT060 6.00 6.236 0.118 300 COIL 121 100


Male Connector (Tube x MPT)<br />

Part #<br />

OD X MPT<br />

(IN)<br />

P4MC2 1/4 x 1/8<br />

P4MC4 1/4 x 1/4<br />

P5MC2 5/16 x 1/8<br />

P5MC4 5/16 x 1/4<br />

P6MC2 3/8 x 1/8<br />

P6MC4 3/8 x 1/4<br />

P6MC6 3/8 x 3/8<br />

P6MC8 3/8 x 1/2<br />

P6MC12 3/8 x 3/4<br />

P8MC2 1/2 x 1/8<br />

P8MC4 1/2 x 1/4<br />

P8MC6 1/2 x 3/8<br />

P8MC8 1/2 x 1/2<br />

P8MC12 1/2 x 3/4<br />

P10MC2 5/8 x 1/8<br />

P10MC4 5/8 x 1/4<br />

P10MC6 5/8 x 3/4<br />

P10MC8 5/8 x 1/2<br />

P10MC12 5/8 x 3/4<br />

Female Connector (Tube x FPT)<br />

Part #<br />

OD X FPT<br />

(IN)<br />

P4FC2 1/4 x 1/8<br />

P4FC4 1/4 x 1/4<br />

P6FC4 3/8 x 1/4<br />

P6FC6 3/8 x 3/8<br />

P6FC8 3/8 x 1/2<br />

P8FC6 1/2 x 3/8<br />

P8FC8 1/2 x 1/2<br />

P10FC8 5/8 x 1/2<br />

FAST & TITE TUBE FITTINGS<br />

The most complete line of plastic fi ttings for thermoplastic tubing in the industry. FAST &<br />

TITE thermoplastic tube fi ttings from Parker will prove to be the answer to your tubing connector<br />

needs. These fi ttings are available in Black High Density Polyethylene as a standard. White<br />

Nylon is also available. A unique 302 stainless steel “grab ring”, for tube retention, coupled with<br />

a Nitrile “O”-Ring for positive seal assures good tube connection with only hand tight assembly.<br />

Vibration or tube movement will not break the seal and cause leakage. Fittings are completely<br />

reusable. Parts are easily replaced. Use FAST & TITE fi ttings with all plastic, metal or glass<br />

tubing. All ingredients in FAST & TITE fi ttings meet F.D.A. and NSF requirements for food<br />

contact and potable water. The temperature range is 0° to +212°F for black polypropylene -40° to<br />

+200°F for white nylon.<br />

Male Branch Tee Tube xMPT<br />

Part #<br />

OD x MPT<br />

(IN)<br />

P4MT2 1/4 x 1/8<br />

P4MT4 1/4 x 1/4<br />

P5MT2 5/16 x 1/8<br />

P5MT4 5/16 x 1/4<br />

P6MT4 3/8 x 1/4<br />

P6MT6 3/8 x 3/8<br />

P8MT6 1/2 x 3/8<br />

P8MT8 1/2 x 1/2<br />

P10MT8 5/8 x 1/2<br />

Tee Union (Tube)<br />

Part # Size (IN)<br />

P4TU4 1/4 x 1/4<br />

P5TU5 5/16 x 5/16<br />

P6TU6 3/8 x 3/8<br />

P8TU6 1/2 x 3/8<br />

P8TU8 1/2 x 1/2<br />

P10TU6 5/8 x 3/8<br />

P10TU10 5/8 x 5/8<br />

O-ring<br />

Part # Size (IN)<br />

4OR 1/4<br />

5OR 5/16<br />

6OR 3/8<br />

8OR 1/2<br />

10OR 5/8<br />

Male Elbow Tube xMPT<br />

Part #<br />

OD x MPT<br />

(IN)<br />

P4ME2 1/4 x 1/8<br />

P4ME4 1/4 x 1/4<br />

P4ME6 1/4 x 3/8<br />

P5ME2 5/16 x 1/8<br />

P5ME4 5/16 x 1/4<br />

P5ME6 5/16 x 3/8<br />

P6ME4 3/8 x 1/4<br />

P6ME6 3/8 x 3/8<br />

P6ME8 3/8 x 1/2<br />

P6ME12 3/8 x 3/4<br />

P8ME6 1/2 x 3/8<br />

P8ME8 1/2 x 1/2<br />

P10ME8 5/8 x 1/2<br />

Male Run Tee Tube xMPT<br />

Part #<br />

OD x MPT<br />

(IN)<br />

P4MR2 1/4 x 1/8<br />

P6MR4 3/8 x 1/4<br />

P8MR6 1/2 x 3/8<br />

P10MR8 5/8 x 1/2<br />

Tube Support<br />

Part # Size (IN)<br />

P4TS3 1/4 x 3/16<br />

P5TS3 5/16 x 3/16<br />

P6TS4 3/8 x 1/2<br />

P8TS6 1/2 x 3/8<br />

P10TS8 5/8 x 1/2<br />

Elbow Union (Tube)<br />

Part # Size (IN)<br />

P4EU4 1/4 x 1/4<br />

P5EU4 5/16 x 1/4<br />

P5EU5 5/16 x 5/16<br />

P6EU4 3/8 x 1/2<br />

P6EU5 3/8 x 5/16<br />

P6EU6 3/8 x 3/8<br />

P8EU6 1/2 x 3/8<br />

P8EU8 1/2 x 1/2<br />

P10EU10 5/8 x 5/8<br />

Nut and Spacer Set<br />

Part # Size (IN)<br />

P4NS 1/4<br />

P5NS 5/16<br />

P6NS 3/8<br />

P8NS 1/2<br />

P10NS 5/8<br />

Grab Ring<br />

Part # Size (IN)<br />

4GR 1/4<br />

5GR 5/16<br />

6GR 3/8<br />

8GR 1/2<br />

10GR 5/8<br />

Female Elbow Tube x FPT<br />

Part # OD x FPT(IN)<br />

P4FE2 1/4 x 1/8<br />

P4FE4 1/4 x 1/4<br />

P5FE2 5/16 x 1/2<br />

P6FE4 3/8 x 1/4<br />

P6FE6 3/8 x 3/8<br />

P8FE6 1/2 x 3/8<br />

P8FE8 1/2 x 1/2<br />

P10FE8 5/8 x 1/2<br />

Union Connector (Tube)<br />

Part # Size (IN)<br />

P4UC4 1/4x 1/4<br />

P5UC4 5/16 x 1/4<br />

P5UC5 5/16 x 5/16<br />

P6UC4 3/8 x 1/4<br />

P6UC5 3/8 x 5/16<br />

P6UC6 3/8 x 3/8<br />

P8UC6 1/2 x 3/8<br />

P8UC8 1/2 x 1/2<br />

P10UC6 5/8 x 3/8<br />

P10UC8 5/8 x 1/2<br />

P10UC10 5/8 x 5/8<br />

8-15<br />

8


8<br />

8-16<br />

BLACK HDPE AND NYLON INSERT FITTINGS<br />

Black HDPE and Nylon Insert Fittings are ideal for all types of tubing and are available<br />

in a variety of sizes and confi gurations.<br />

Male Elbow (Insert xMPT) Reducing Tee Union (Insert) Male Branch Tee (Insert x Insert x MPT) Hex Pipe Nipple (MPT) Male Connector (Insert x MPT)<br />

HDPE<br />

Part #<br />

White<br />

Nylon<br />

Part #<br />

Size<br />

(IN) Part #<br />

White<br />

Nylon<br />

Part # Size (IN) Part #<br />

White<br />

Nylon<br />

Part # Size (IN) Part #<br />

White<br />

Nylon<br />

Part #<br />

Size<br />

(IN) Part #<br />

White Nylon<br />

Part #<br />

P4MEB4 N4MEB4 1/4 P6TUB4 N6TUB4 3/8 x 3/8 x 1/4 P4MTB4 N4MTB4 1/4 x 1/4 x 1/4 P2HPN2 N2HPN2 1/8 P4MCB4 N4MCB4 1/4<br />

P6MEB6 N6MEB6 3/8 P6TUB8 N6TUB8 3/8 x 3/8 x 1/2 P6MTB6 N6MTB6 3/8 x 3/8 x 3/8 P4HPN4 N4HPN4 1/4 P6MCB6 N6MCB6 3/8<br />

P8MEB8 N8MEB8 1/2 P8TUB6 N8TUB6 1/2 x 1/2 x 3/8 P8MTB8 N8MTB8 1/2 x 1/2 x 1/2 P6HPN6 N6HPN6 3/8 P8MCB8 N8MCB8 1/2<br />

P8HPN8 N8HPN8 1/2 P12MCB12 N12MCB12 3/4<br />

P12HPN12 N12HPN12 3/4<br />

Black<br />

HDPE<br />

Part #<br />

Tee Union (Insert) Union Connector (Insert) Reducing Hex Pipe Nipple (MPT x MPT) Hex Pipe Nipple (MPT) Male Connector (Insert x MPT)<br />

White Nylon<br />

Part #<br />

Size<br />

(IN)<br />

Black<br />

HDPE<br />

Part #<br />

White Nylon<br />

Part #<br />

Size<br />

(IN)<br />

Black<br />

HDPE<br />

Part #<br />

White<br />

Nylon<br />

Part # Size (IN) Part #<br />

White<br />

Nylon<br />

Part #<br />

Size<br />

(IN) Part #<br />

White Nylon<br />

Part #<br />

P2TUB2 N2TUB2 1/8 P2UCB2 N2UCB2 1/8 P4HPN2 N4HPN2 1/4 x 1/8 P2HPN2 N2HPN2 1/8 P4MCB4 N4MCB4 1/4<br />

P3TUB3 N3TUB3 3/16 P3UCB3 N3UCB3 3/16 P6HPN2 N6HPN2 3/8 x 1/8 P4HPN4 N4HPN4 1/4 P6MCB6 N6MCB6 3/8<br />

P4TUB4 N4TUB4 1/4 P4UCB4 N4UCB4 1/4 P6HPN4 N6HPN4 '3/8 x 1/4 P6HPN6 N6HPN6 3/8 P8MCB8 N8MCB8 1/2<br />

P5TUB5 N5TUB5 5/16 P5UCB5 N5UCB5 5/16 P8HPN2 N8HPN2 1/2 x 1/8 P8HPN8 N8HPN8 1/2 P12MCB12 N12MCB12 3/4<br />

P6TUB6 N6TUB6 3/8 P6UCB6 N6UCB6 3/8 P8HPN4 N8HPN4 1/2 x 1/4 P12HPN12 N12HPN12 3/4<br />

P8TUB8 N8TUB8 1/2 P8UCB8 N8UCB8 1/2 P8HPN6 N8HPN6 1/2 x 3/8<br />

P10TUB10 N10TUB10 5/8 P10UCB10 N10UCB10 5/8 P12HPN6 N12HPN6 3/4 x 3/8<br />

P12HPN8 N12HPN8 3/4 x 1/2<br />

Hex Head Pipe Plug (MPT) Elbow Union (Insert)<br />

Black<br />

HDPE<br />

Part #<br />

White<br />

Nylon<br />

Part #<br />

Size<br />

(IN)<br />

Black HDPE<br />

Part #<br />

White Nylon<br />

Part # Size (IN)<br />

P2HPL N2HPL 1/8 P4EUB4 N4EUB4 1/4<br />

P4HPL N4HPL 1/4 P6EUB6 N6EUB6 3/8<br />

P6HPL N6HPL 3/8 P8EUB4 N8EUB4 1/2 x 1/4<br />

P8HPL N8HPL 1/2 P8EUB6 N8EUB6 1/2 x 3/8<br />

P12HPL N12HPL 3/4 P8EUB8 N8EUB8 1/2<br />

P10EUB10 N10EUB10 5/8<br />

Note:<br />

Other sizes available upon request.<br />

Available in PVC upon request.<br />

Size<br />

(IN)<br />

Size<br />

(IN)


Notes:<br />

• Available in 20ft lengths<br />

• Product supplied with plain end.<br />

INSTADUCT® PVC VENTILATION DUCT PIPE<br />

<strong>Fabco</strong>’s Instaduct is available in sizes ranging from 6” to 24” diameters. It is<br />

manufactured from high quality PVC so it will be in service for a long time and<br />

resist corrosive fumes and gasses, in all sorts of industrial ventilation applications.<br />

This lightweight piping system is easy to install and features increases fl ow rates<br />

due to the seamless characteristics. Welded construction supplied with socket<br />

(belled) ends and fabricated from extruded duct pipe. Call <strong>Fabco</strong> for special<br />

or custom manufactured duct fi ttings.<br />

APPLICATIONS<br />

• Plating shops<br />

• Corrosive fume extraction<br />

• Chemical blending<br />

• Automotive manufacturing<br />

• Municipal water treatment<br />

FEATURES<br />

• Resistant to most corrosive fl uids and fumes<br />

• Long life expectation<br />

• Lower installed cost than stainless steel<br />

• Light weight so it is easy to ship, install and handle<br />

Diameter Diameter<br />

Wall Thickness WT Length<br />

Part # (mm) (inches) O.D. (inches) (inches) (lbs/ft)<br />

(ft)<br />

010118 6 150 6.625 .125 1.530 20<br />

0101181 6 150 6.625 .187 2.275 20<br />

0101185 7 1<strong>80</strong> 7.375 .187 2.534 20<br />

010119 8 200 8.625 .187 2.982 20<br />

0101195 9 225 9.375 .187 3.239 20<br />

010120 10 250 10.750 .187 3.733 20<br />

010121 11 2<strong>80</strong> 11.375 .187 3.944 20<br />

010122 12 315 12.750 .187 4.440 20<br />

010124 14 355 14.000 .187 4.884 20<br />

010126 16 400 16.000 .187 5.586 20<br />

010128 18 450 18.000 .187 6.750 20<br />

010130 20 500 20.000 .219 8.144 20<br />

010134 24 600 24.000 .250 11.163 20<br />

010138 28 700 28.000 .250 13.470 20<br />

010142 32 <strong>80</strong>0 32.000 .250 17.070 20<br />

9-1<br />

9


9<br />

9-2<br />

INSTADUCT® PVC VENTILATION DUCT FITTINGS<br />

90° SOCKET<br />

ELBOWS<br />

45° SOCKET<br />

ELBOWS 45° WYE<br />

SOCKET<br />

TEES<br />

SOCKET<br />

COUPLINGS FLANGES<br />

DAMPER<br />

ASSEM-<br />

BLIES<br />

FLEXIBLE<br />

VIBRATION<br />

SLEEVES<br />

IN. MM<br />

6 160 01010518 01010318 01010718 01010618 01011018 01011118 01011218 01011618<br />

8 200 01010519 01010319 01010719 01010619 01011019 01011119 01011219 01011619<br />

10 250 '01010520 01010320 01010720 01010620 01011020 01011120 01011220 01011620<br />

12 315 '01010522 01010322 01010722 01010622 01011022 01011122 01011222 01011622<br />

14 355 '01010524 01010324 01010724 01010624 01011024 01011124 01011224 01011624<br />

16 400 01010526 01010326 01010726 01010626 01011026 01011126 01011226 01011626<br />

18 450 01010528 01010328 01010728 01010628 01011028 01011128 01011228 01011628<br />

20 500 01010530 01010330 01010730 01010630 01011030 01011130 01011230 01011630<br />

24 600 '01010534 01010334 01010734 01010634 01011034 01011134 01011234 01011634<br />

30°<br />

ELBOWS<br />

Notes:<br />

• 4”, 7”, 9” and 11” fi ttings can be fabricated on request.<br />

15°<br />

ELBOWS<br />

30°<br />

PANT<br />

LEGS<br />

45°<br />

PANT<br />

LEGS<br />

90°<br />

PANT<br />

LEGS<br />

RAIN<br />

CAPS<br />

EXHAUST AIR<br />

DIFFUSER/<br />

DEFLECTOR<br />

IN. MM<br />

6 160 01010218 01010118 01011518 01011418 01011318 01011918 01013018<br />

8 200 01010219 01010119 01011519 01011419 01011319 01011919 01013019<br />

10 250 01010220 01010120 01011520 01011420 01011320 01011920 01013020<br />

12 315 01010222 01010122 01011522 01011422 01011322 01011922 01013022<br />

14 355 01010224 01010124 01011524 01011424 01011324 01011924 01013024<br />

16 400 01010226 01010126 01011526 01011426 01011326 01011926 01013026<br />

18 450 01010228 01010128 01011528 01011428 01011328 01011928 01013028<br />

20 500 01010230 01010130 01011530 01011430 01011330 01011930 01013030<br />

24 600 01010234 01010134 01011534 01011434 01011334 01011934 01013034


INSTADUCT® PVC VENTILATION DUCT FITTINGS<br />

Part No.<br />

45° REDUCING<br />

LATERAL WYES<br />

A x B x C<br />

POR 8" x 6" x 4"<br />

POR 10" x 6" x 4"<br />

POR 12" x 8" x 6"<br />

POR 14" x 10" x 8"<br />

POR 16" x 12" x 10"<br />

POR 18" x 14" x 12"<br />

010652300 20" x 16" x 14"<br />

010652320 22" x 18" x 14"<br />

010652340 24" x 20" x 16"<br />

010652360 24" x 20" x 18"<br />

0106523<strong>80</strong> 26" x 20" x 18"<br />

010652400 26" x 22" x 20"<br />

010652420 28" x 24" x 18"<br />

010652440 28" x 24" x 20"<br />

010652460 30" x 28" x 18"<br />

0106524<strong>80</strong> 30" x 26" x 20"<br />

010652500 30" x 26" x 24"<br />

010652520 32" x 26" x 20"<br />

010652540 32" x 28" x 20"<br />

010652560 32" x 26" x 22"<br />

0106525<strong>80</strong> 32" x 28" x 24"<br />

010652600 34" x 30" x 20"<br />

010652620 34" x 30" x 18"<br />

010652640 34" x 30" x 24"<br />

010652660 36" x 32" x 20"<br />

0106526<strong>80</strong> 36" x 34" x 18"<br />

010652700 36" x 34" x 20"<br />

DAMPER REGULATOR MECHANISM<br />

Part No.<br />

Part No. Material Description<br />

PDR PVC DAMPER REGULATOR<br />

PPDR PP DAMPER REGULATOR<br />

PEDR PE DAMPER REGULATOR<br />

45° REDUC-<br />

ING PANT<br />

LEGS A x B x C<br />

0101140<strong>80</strong>6 8 x 6 x 6<br />

0101141008 10 x 8 x 8<br />

0101141210 12 x 10 x 10<br />

0101141408 14 x 8 x 8<br />

0101141410 14 x 10 x 10<br />

0101141610 16 x 10 x 10<br />

0101141612 16 x 12 x 12<br />

0101141810 18 x 10 x 10<br />

0101141812 18 x 12 x 12<br />

0101141814 18 x 14 x 14<br />

0101142012 20 x 12 x 12<br />

0101142014 20 x 14 x 14<br />

0101142016 20 x 16 x 16<br />

0101142214 22 x 14 x 14<br />

0101142216 22 x 16 x 16<br />

0101142218 22 x 18 x 18<br />

0101142414 24 x 14 x 14<br />

0101142416 24 x 16 x 16<br />

0101142418 24 x 18 x 18<br />

Notes:<br />

• Above fi ttings are custom fabricated<br />

as required<br />

• 4”, 7”, 9” and 11” fi ttings can be<br />

fabricated on request.<br />

DUCT<br />

SIZE<br />

(INCH)<br />

90°<br />

ELBOWS<br />

DAMPER REGULATOR MECHANISM<br />

45°<br />

ELBOWS<br />

30°<br />

ELBOWS<br />

26 01045236 01025236 01005236<br />

28 01045238 01025238 01005238<br />

30 01045240 01025240 01005240<br />

32 01045242 01025242 01005242<br />

34 01045244 01025244 01005244<br />

36 01045246 01025246 01005246<br />

38 01045248 01025248 01005248<br />

40 01045250 01025250 01005250<br />

42 01045252 01025252 01005252<br />

44 01045254 01025254 01005254<br />

46 01045256 01025256 01005256<br />

48 01045258 01025258 01005258<br />

This new simple damper regulator is easily installed in plastic ducting featuring<br />

a positive action handle that locks into and clearly indicates damper position.<br />

Any fabricator or maintenance staff can install the damper regulator. The <strong>Fabco</strong><br />

damper regulator is made of PVC, Polypropylene or Polyethylene. After installation,<br />

it is airtight.<br />

OPERATION<br />

a) Pull (PT #1) positioning handle, turn to position desired and it locks on<br />

release.<br />

b) Damper position is indicated on position handle by orientation of two<br />

indicating slots.<br />

Note: For use with ducts up to 20” in diameter.<br />

9-3<br />

9


9<br />

9-4<br />

INSTADUCT® PVC VENTILATION DUCT PIPE<br />

FABCO <strong>Plastics</strong> makes the design, assembly and installation of<br />

Industrial Fume Exhaust systems easier with new, seamless,<br />

moulded, quick connecting, belled-end, rigid PVC INSTADUCT<br />

Fittings. Now, for the fi rst time, FABCO INSTADUCT fi ttings<br />

allow ventilation systems, up to 24” in diameter to be assembled<br />

by Solvent Welding, substantially reducing installation time and<br />

the associated costs. FABCO’s new INSTADUCT Fittings from<br />

3” to 24” in diameter are machine moulded, onepiece construction,<br />

with elbows being smooth fl owing thus reducing turbulence<br />

and static pressure.<br />

INSTADUCT fi ttings are extremely robust and sturdy, yet lightweight<br />

and easy to handle in the shop or on the job-site. Manufactured<br />

of Type I Grade I PVC, FABCO’s INSTADUCT<br />

Fittings are corrosion resistant and are capable of withstanding<br />

temperatures up to 140°F. For special applications involving<br />

higher temperatures with abrasive airborne particulate mixed with<br />

noxious fumes, FABCO INSTADUCT can also be moulded using<br />

Polypropylene. Applications requiring a fi re retardant ventilation<br />

system can be designed employing FABCO INSTADUCT<br />

moulded from Fire Retardant Polypropylene.<br />

FABCO INSTADUCT fi ttings are the ideal foundation for a well<br />

designed and well installed ventilation system. To compliment<br />

the moulded, one-piece INSTADUCT fi ttings, FABCO also offers<br />

a full range of Custom Fabricated fi ttings.. Ducting systems<br />

above 24” in diameter will also employ fabricated fi ttings, manufactured<br />

in our modern Thermoplastic Fabrication facility, employing<br />

the most up-to-date and effi cient manufacturing methods.<br />

With over 25 years experience in Custom <strong>Plastics</strong> Engineering<br />

and Fabrication, FABCO offers the INSTADUCT System, our<br />

latest innovation and a part of our Overall Commitment to supply<br />

industry with systems of Peerless Quality and Design.<br />

FABCO’s 66,000 square foot Engineering and Manufacturing<br />

Complex is located in Canada. For more detailed information,<br />

please contact our Engineering and Fabrication Sales Division.<br />

Distributors welcomed.<br />

I. GENERAL APPLICATION<br />

This section is intended to present only a broad introductory discussion<br />

of the general properties of PVC and some of the factors<br />

which should be considered in use in air handling systems. It is<br />

recommended that for additional information relative to specifi c<br />

applications, that FABCO be contacted.<br />

PVC fi nds its widest application in air handling systems where it<br />

is used to control corrosion in exhaust systems that convey acidic<br />

or caustic fumes resulting from the use of chemical solutions.<br />

In addition, INSTADUCT can be used to provide push air. PVC<br />

is particularly suitable where wide variations in chemical con-<br />

centrations, such as in the metal fi nishing trade, will occur. The<br />

material also provides a smooth, hard surface suitable for wash<br />

down or water spray, for the removal of contaminants in the duct<br />

system. These characteristics combined with its general malleability,<br />

make PVC ideally suited for many air pollution control<br />

systems.<br />

Because of its optimal physical properties, chemical resistance<br />

and relatively low cost, PVC has obtained wide acceptance for<br />

use in corrosive fume exhaust systems. Examples of industrial<br />

processes requiring source ventilation of fumes are metal cleaning,<br />

pickling, plating, halogen gas purging and etching. Other<br />

ventilation applications utilizing thermoplastics are fume hoods<br />

in research laboratories and education institutions, and exhaust<br />

ventilating systems in high humidity areas such as indoor swimming<br />

pools.<br />

In general, the selection of PVC will provide wider corrosion<br />

resistance than metal. Proper engineering design and use of an acceptable<br />

plastic for the particular environment will result in satisfactory<br />

performance. Care should be taken to avoid using PVC in<br />

the presence of ketones, chlorinated hydrocarbons and aromatic<br />

solvents.The upper temperature limit is 140°F (approx.). Most<br />

of the diffi culty experienced with failures, resulted from inadequately<br />

constructed units due to a lack of suffi cient engineering<br />

design data. When proper consideration is given to the corrosive<br />

environment, failures are rarely associated with the incompatibility<br />

of PVC with the materials being exhausted.<br />

POLYVINYL CHLORIDE (PVC)<br />

Whenever the terms PVC resins and PVC compounds are used,<br />

they are generally understood to refer to materials made from one<br />

of the following:<br />

a) poly vinyl chloride<br />

b) chlorinated poly vinyl chloride<br />

c) vinyl chloride copolymers<br />

The resin portion of compounds should contain at least <strong>80</strong> percent<br />

vinyl chloride according to ASTM D-1784-81. The compounding<br />

ingredients may consist of lubricants, stabilizers, non-poly (vinyl<br />

chloride) resin modifi ers, and pigments essential for processing,<br />

property control and colouring.<br />

PVC has the ability to be compounded for a wide range of applications.<br />

Use of PVC in air ventilating systems however, is<br />

primarily limited to the rigid material. This material in addition<br />

to being used for duct, is also used for structures such as hoods,<br />

exhaust fans, and fume scrubbers. Other products, such as sinks,<br />

have become standard FABCO items.<br />

PVC Solvent Cements - these cements are compounded with<br />

PVC resins or copolymers, a solvent, and an evaporation retar-


INSTADUCT® PVC VENTILATION DUCT PIPE<br />

dant. While clear amber cements can be produced, most commercial<br />

cements are coloured grey, with inert pigments. There are<br />

two grades of solvent pipe cement. One is designed for DWV<br />

pipe; the other is of heavier consistency for Schedules 40, <strong>80</strong> and<br />

120 pipe. When cementing is applicable the latter is suggested for<br />

structural fabrication. Cements are available from FABCO (see<br />

Section 4). INSTADUCT up to 24” diameter can be cemented<br />

following proper solvent cementing procedures. Duct and fi ttings<br />

over 24” diameter must be hand welded.<br />

II. CORROSIVE RESISTANCE<br />

Performance rating based solely on advertising data from the<br />

reference material, can be made meaningless by the presence of a<br />

contaminant. It is essential that close coordination with the manufacturer<br />

be maintained, to ensure applicability. Corrosion attack<br />

is primarily the penetration of the corrosive environment into the<br />

surface of the plastic material. This results in a weight gain of the<br />

PVC. Penetration of the corrosive environment into the plastic<br />

proper also changes the physical properties. The degree of weight<br />

gain, penetration, and change in physical properties is the manner<br />

whereby thermoplastic corrosion is measured. Penetration either<br />

occurs relatively rapidly, or does not occur at all. A 30-day immersion<br />

test is usually satisfactory to determine whether or not<br />

a thermoplastic material will handle the corrosive environment<br />

intended.Weight gain greater than 7% suggests unsuitability.<br />

Borderline environments in liquid service are usually satisfactory<br />

for fume exhaust systems, where condensation does not occur.<br />

Exhaust duct with adequate drainage can be satisfactory where<br />

limited condensation occurs. Further, design of fume exhaust<br />

systems usually incorporates 9 to 12 parts of room air to one of<br />

fume, thereby diluting the fume concentration and reducing corrosive<br />

attack.<br />

Changes in physical property occur with corrosion attack and are<br />

measured in terms of tensile strength, impact strength, and fl exural<br />

strength. The degree of attack with organic solvents increases<br />

in order with the following common solvents: Alcohols, ketones,<br />

esters, aromatic and chlorinated solvents. A very distinct softening<br />

of the specimens and some solution occurs in most instances<br />

as a result of corrosive attack. Stress cracking can occur with<br />

some plastics. However, Type I, Grade 1, rigid polyvinyl chloride<br />

has rather rare instance of stress cracking.<br />

Higher temperature applications in corrosive environments will<br />

result in substantial increases in penetration and becomes apparent<br />

as temperatures approach the heat distortion point The<br />

decreased corrosion resis- tance, as well as the upper physical<br />

operating temperatures compared to working stress, occur simultaneously.<br />

III. FLAMMABILITY<br />

Polyvinylchloride (PVC), contains approximately 56% chlorine<br />

by weight, and in its rigid, unplastisized form, it is self-extinguishing<br />

when tested per ASTM-635. (Generally, the threshold<br />

for vinyl resin to be self-extinguishing is approximately 30%<br />

chlorine.) Some PVC ductwork is required to be furnished with<br />

internal sprinklers, while systems without sprinklers are acceptable<br />

as long as the PVC does not exceed 1/4” wall thickness,<br />

(thin walled PVC collapses from the heat of fi re and interrupts<br />

fl ame spread by shutting off air fl ow) and does not contain other<br />

combustible deposits.<br />

IV. CONSTRUCTION OF PVC DUCT SYSTEMS<br />

Designed systems normally include the following:<br />

A) Equipment list and system layout.<br />

B) Duct sizing information (diameter or width and height) for all<br />

ducts.<br />

C) Total system design CFM and all terminal CFM requirements.<br />

D) Frequency and/or location of access doors and test holes.<br />

E) Location and type of regulating dampers.<br />

F) Location and type of all fi re and smoke protection devices and<br />

equipment as may be desired, or required by local codes and<br />

regulations.<br />

G) Location of fl exible connections.<br />

H) Location of all expansion joints.<br />

L) Type of PVC material from which the duct is to be manufac<br />

tured, and details of duct to special requirements not in<br />

accordance with this reference material.<br />

J) Pressure Classifi cation: (positive or negative) to which each<br />

duct system (or each portion of a duct system where<br />

applicable) is to be constructed.<br />

K) Location and type of drain connections when required.<br />

L) Details and location of any acoustical treatment.<br />

NOTE: The designer will have responsibility for the following:<br />

1. The PVC must not be used to exceed manufacturers’<br />

temperature and impact ratings.<br />

2. Inspection and maintenance openings provided (clean outs)<br />

should be on straight runs and elbows. Equipment and special<br />

accessories should be accessible for the service required.<br />

3. Standard and custom fabricated hoods (which have been<br />

designed and made by FABCO for 25 years) providing proper<br />

capture velocities at those points where fumes are generated.<br />

4. Condensate should be collected and drained off. A<br />

recommended minimum slope for horizontal ducts pitched<br />

downward in the direction of air fl ow is 1 inch in 40 feet, with<br />

the recommended minimum slope for ducts pitched downward<br />

in the direction opposite the air fl ow equal to 1 inch in 10 ft.<br />

Drains with traps or valves are to be provided.<br />

9-5<br />

9


9<br />

9-6<br />

REQUIREMENTS<br />

1. MATERIALS<br />

1.1 PVC Composed - The PVC material used will possess minimum<br />

property values equivalent to that designated by ASTM-D-<br />

1784-81.<br />

1.2 Rigid Sheets - Rigid PVC sheets used in the fabrication of<br />

ductwork and accessories, shall be manufactured from the basic<br />

compounds as specifi ed in paragraph 1.1. The manufactured<br />

sheet products shall be equivalent to the requirements of ASTM-<br />

D1927-81.<br />

1.3 Extruded Duct and Shapes - Extruded material, where used,<br />

shall be manufactured from the basic compounds as specifi ed in<br />

paragraph 1.1.<br />

2. DUCT SIZES AND TOLERANCES<br />

2.1 Wall Thickness - The minimum nominal wall thickness shall<br />

be as specifi ed in Figures 1-19. The allowable tolerance on minimum<br />

thickness of the duct wall shall be minimum 15% of the<br />

specifi ed nominal thickness.<br />

2.2 Round Duct<br />

a) Extruded round duct up to 24” diameter shall be determined<br />

by the nominal inside diameter. Detailed dimensions of inside<br />

diameter, outside diameter and wall thickness are indicated<br />

herein Tolerances on extruded duct including out of roundness<br />

shall generally be governed by the requirements of ASTM<br />

D1785-83 but in any event tolerance will allow for proper joint<br />

fi tment and cementing.<br />

b) Fabricated duct larger than 24” in diameter shall be determined<br />

by the nominal inside diameter. The tolerance including<br />

out of roundness shall be the greater of 1% of the diameter or<br />

3/16 of an inch.<br />

2.3 Fittings - Wall thickness of mitered fi ttings shall be at least<br />

that of duct of the same size.<br />

2.4 Squareness of Ends - Individual sections and fi ttings shall<br />

maintain suitable tolerances such that fi eld erection can be accomplished<br />

in a neat and workmanship like manner, and such<br />

as to maintain essentially air tight construction and structural<br />

integrity.<br />

3. ATTACHMENT<br />

The attached fi gures No. 17-19 illustrate the recommended<br />

method for attachment of PVC and illustrate several acceptable<br />

methods of attaching steel reinforcement to PVC duct. Where<br />

penetration of the ductwall is approved, or specifi ed, hardware<br />

shall be plastisol coated.<br />

Figure 17 shows rectangular duct reinforcement on two sides of<br />

the duct.<br />

4. SOLVENT CEMENTING<br />

Solvent cementing may be used as method of joining PVC ducting.<br />

(This process joins the O.D. of the duct to the I.D. of the<br />

fi tting). The solvents in the cement produce a surface reaction<br />

that dissolves the PVC. As the surfaces are placed in contact with<br />

each other the solvents evaporate, the reaction stops, and the<br />

PVC hardens to its original state. (This method is suitable only<br />

for applications where adequate surface to surface contact area<br />

exists.)<br />

INSTADUCT is closely fi tted to insure uniform contact of the<br />

mating surface. When used with larger sizes of duct (over 12<br />

inches diameter or width) particular care shall be exercised to<br />

insure that the solvent does not set up in any area prior to mating<br />

of the parts. When performing solvent welding, care must be<br />

taken to follow FABCO’s instructions precisely with respect to<br />

preparing the materials to be joined, applying the cement and<br />

placing the materials into contact with each other.<br />

5. LONGITUDINAL SEAMS<br />

Thermally formed large diameter round duct sections, shall be<br />

machine fusion welded the length of duct.<br />

6. ELBOWS, ROUND DUCT<br />

Unless otherwise specifi ed in the design documentation, the centerline<br />

radius for standard elbows shall be 1 times the diameter.<br />

The standard confi guration of a 5 segment elbow is illustrated in<br />

Figure 14. Segmented elbows shall be joined by butt welding<br />

and the number of segments shall be in accordance with Table 1.<br />

TABLE 1<br />

Segmented Elbows<br />

Duct diameter Minimum Number of Segments<br />

or Width (inches) 30° 45° 90°<br />

up to 24” Dia. Seamless<br />

24 Dia. and above 2 3 5<br />

7. OFFSETS<br />

Unless otherwise specifi ed in the design documentation, the centerline<br />

radii for standard offset shall be the same as for elbows.<br />

8. TRANSITIONS AND REDUCERS<br />

Minimum wall thickness and reinforcement of transitions shall<br />

be that required for the larger diameter or width of transition<br />

piece.<br />

9. BRANCHES ENTERING MAIN<br />

Branch ducts shall enter the main duct near the large end of a<br />

transition,at an angle not exceeding 45° where ever possible.


Branches shall not be positioned directly opposite one another on<br />

a main or a sub-main. The intersection of branches with mains<br />

and sub-mains shall be continuously welded.<br />

10. TRANSVERSE JOINTS<br />

Hand welded butt joints may be used for connections wherever<br />

desirable. For fi eld connections, however, it is recommended that<br />

a bell and spigot or fl exible connection be used.<br />

11. BUTT JOINT<br />

A hand welded butt joint shall have a tensile strength at least<br />

equal to 75% of the duct itself.<br />

12. BELL AND SPIGOT INSTADUCT<br />

Bell and spigot joints, are made by thermal forming of the end of<br />

round duct. The straight duct shall be inserted into the bell end a<br />

minimum of 2”.<br />

13. INSTADUCT COUPLING JOINT<br />

The coupling joint is thermally formed of a thickness equivalent<br />

to or greater than that of the duct. The coupling is cemented to<br />

the duct section.<br />

14. FLEXIBLE CONNECTIONS<br />

Flexible connections shall be provided to form an anti-vibration<br />

barrier at the locations indicated on the design drawings and shall<br />

be fabricated from fl exible plasticized PVC material (not less<br />

than 3/ 32 inch thick) having corrosion resistance and temperature<br />

compatibility suitable for the environment (Figure 10). Longitudinal<br />

seams shall be sealed by machine fusion welding.<br />

15. DUCT HANGER AND SUPPORTS<br />

All horizontal ducts shall be supported as specifi ed in Figures 17-<br />

19, illustrating acceptable methods of supporting horizontal duct.<br />

Duct shall also be supported independently at other equipment<br />

locations and on both sides of an expansion or fl exible joint.<br />

Hangers and supports shall be securely fastened to the building or<br />

structure. Care shall be taken to avoid creating conditions of<br />

Electric and Pneumatic Actuated Dampers are<br />

available in <strong>Fabco</strong>’s INSTADUCT® Program<br />

stress on the fi nished material. Hanger materials and hardware<br />

shall be stainless steel or plastisol coated steel for corrosion resistance<br />

as necessary. Otherwise, mild steel or equal may be used.<br />

16. FUME HOODS<br />

Fume hoods will be properly designed and fabricated to suit installation.<br />

FABCO design engineers can assist with this requirement.<br />

17. VOLUME DAMPERS<br />

Volume dampers shall be installed at the locations indicated on<br />

the project drawings for balancing and adjustment of the system.<br />

Acceptable damper construction is illustrated in Figure 9. Volume<br />

dampers shall be constructed of PVC material and provided with<br />

suitable corrosion proof attachments for permanently setting<br />

dampers in a fi xed position after balancing.<br />

18. DRAINS<br />

The drains shall be full sized half couplings, preferably 2” in diameter<br />

and suitable for receiving standard IPS pipe connections.<br />

The fi ttings shall be continuously welded and trimmed fl ush with<br />

the interior surface of the duct.<br />

19. AUXILIARY EQUIPMENT<br />

Fans, scrubbers, fi lters, eliminators, sound traps and other such<br />

auxiliary equipment, can be incorporated into the system.<br />

Your FABCO designer can assist you with these requirements as<br />

well.<br />

20. MAINTENANCE INSTRUCTIONS<br />

A full maintenance procedure/check list for individual exhaust<br />

ventilation, scrubbing and fan components has been developed<br />

and is available on a project- by-project basis from the FABCO<br />

designer.<br />

Note: Figures 1-24 mentioned are illustrations and drawings<br />

from the Technical and Dimensional section of the Instaduct®<br />

program.<br />

9-7<br />

9


9<br />

9-8<br />

APPLICATIONS<br />

• Corrosive fume extraction<br />

• Chemical blending<br />

• Automotive manufacturing<br />

• Municipal water treatment<br />

• Metal Finishing<br />

• Anodizing<br />

• Laboratories<br />

Notes:<br />

• Standard length is 16.4 ft. (5 metres)<br />

• Colour is light grey with limited UV resistance<br />

• Fittings are available upon request<br />

• Product supplied with plain end.<br />

FIRE RETARDANT PP VENTILATION DUCT PIPE<br />

Fire retardant polypropylene duct is ideal for hoods and duct systems answers the problems<br />

of in-plant safety departments. Corrosive and toxic fumes are removed safely and<br />

down time is eliminated as the fi re retardant polypropylene resists corrosion. Fire retardant<br />

polypropylene can attain a V-O rating according to UL-94 test for fl ammability of<br />

plastic materials. The incorporation of additives such as organic Bromine or Antimony<br />

compounds gives the PPS the fi re retardant resistance. PPS is chemical and solvent<br />

resistant, has a hard surface and low moisture absorbency. It’s temperature resistance is<br />

up to 100°C (212°F). The material is easily hand welded or fused like normal polypropylene.<br />

Care should be exercised in outdoor applications due to limited outdoor weathering<br />

resistance.<br />

FEATURES<br />

• Resists chemical attack replacement and downtime.<br />

• Safely withstands temperatures of up to 212°F<br />

• Is extruded to IPS dimensions.<br />

• Is lightweight allowing easy, low-cost installation.<br />

• Material has excellent fl ame resistant<br />

• Is readily available with fabricated fi ttings of all confi gurations.<br />

Part # OD (mm) Wall Thickness (mm) Wt (lbs/ft)<br />

250114 75 3.0 0.33<br />

250114 90 3.0 0.34<br />

250116 110 3.0 0.62<br />

250117 125 3.0 0.82<br />

2501175 140 3.0 0.92<br />

250118 160 3.0 1.05<br />

2501185 1<strong>80</strong> 3.0 1.19<br />

250119 200 3.0 1.33<br />

2501195 225 3.5 1.74<br />

250120 250 3.5 1.95<br />

250121 2<strong>80</strong> 4.0 2.47<br />

250122 315 5.0 3.45<br />

250124 355 5.0 3.89<br />

250126 400 6.0 5.24<br />

250128 450 7.0 6.82<br />

250130 500 8.0 8.65<br />

250132 560 8.0 9.69<br />

250134 630 10.0 13.14<br />

250138 710 12.0 18.39<br />

250142 <strong>80</strong>0 12 20.74<br />

250146 900 15 29.21


Notes:<br />

• Available in 10 ft and 20ft lengths<br />

• Product supplied with plain end.<br />

• Fabricated fi ttings available upon request.<br />

Duct Part #<br />

APPLICATIONS<br />

• Plating<br />

• Corrosive fume extraction<br />

• Chemical blending<br />

• Automotive manufacturing<br />

• Municipal water treatment<br />

• Metal Finishing<br />

• Anodizing<br />

• Laboratories<br />

Duct Coupling<br />

Part #<br />

Duct<br />

Size<br />

Avg. O.D.<br />

(IN)<br />

INSTADUCT® CPVC VENTILATION DUCT PIPE<br />

CPVC Instaduct ® is available in sizes 6” thru to 24” Diameter for Institutional and Industrial<br />

hot fume service. This duct provides superior resistance to corrosion and chemical attack.<br />

Its lightweight and high-strength characteristics allow for easy, low-cost installation<br />

in a wide range of applications such as waste water treatment facilities, metal fi nishing<br />

and plating operations, anodizing and laboratory uses.<br />

Avg. O.D.<br />

Tol.<br />

FEATURES<br />

Flammability Properties<br />

• Resists chemical and corrosive attack replacement and downtime.<br />

• Meets ASTM material standard D-1784.<br />

• Safely withstands temperatures of up to 1<strong>80</strong>°F<br />

• Is extruded to IPS dimensions.<br />

• Is lightweight allowing easy, low-cost installation.<br />

• Can be welded or solvent cemented<br />

• Material has excellent fl ame resistant<br />

• Is readily available with fabricated fi ttings of all confi gurations.<br />

Out of Round<br />

Tol.*<br />

Min. Wall<br />

(IN)<br />

CPVC<br />

CORZAN®<br />

Avg. Wall<br />

(IN)<br />

ASTM Test<br />

Method<br />

Average Time of Burning (sec.)


9<br />

9-10<br />

JAEGER TRI-PACKS® PLASTIC PACKING<br />

Plastic Jaeger Tri-Packs® is a hollow spherical column packing constructed of a unique<br />

network of ribs, struts, and drip rods. Its geometry was totally revolutionary and unprecedented<br />

at the time of its 1978 introduction and it continues to be the packing to which<br />

all others are compared. Plastic Jaeger Tri-Packs® are distinguished from other packing<br />

by its superior geometric shape. Their spherical shape allows each element to roll into<br />

the “packed position” without forming void areas common to irregular shaped packing or<br />

those with excessive pins and appurtenances. With Jaeger Tri-Packs®, there is no need for<br />

allowances for settling and nesting is virtually impossible. The round Jaeger Tri-Packs®<br />

offers reliable and predictable loading of your tower which means reliable and predictable<br />

performance. In addition to the superior geometric shape, an active surface area is vital<br />

to mass transfer. The unique network of ribs, struts and drip rods have proven to give the Jaeger Tri-Packs® a distinct advantage in<br />

providing excellent wetting qualities and maintaining liquid distribution through the packed bed. Some suppliers claim more surface<br />

area, but surface area alone is not an indication of performance. Excessive surface area can impede proper gas and liquid contact and<br />

always results in higher pressure drop which increases horsepower requirements and operating costs. The Jaeger Tri-Packs® offers<br />

an optimum surface area to open area ratio which yields excellent mass transfer effi ciency and reduced operating costs.<br />

Jaeger Tri-Packs® are available in four sizes, 1”, 1.25”, 2”, and 3.5”. Jaeger Products uses only prime, virgin resins and no recycled<br />

materials are ever used. Jaeger Tri-Packs® made of polypropylene (PP) have been certifi ed by NSF to Standard 61 for use in potable<br />

water applications. Almost any injection moldable resin is available; the most common include PP, PE, PP-G, PVC, CPVC, Noryl,<br />

Kynar®, Halar®, Tefl on® and many more.<br />

Service<br />

Temp.(F) 1" 1 1/4" 2" 3 1/2"<br />

Material<br />

** Diameter Diameter Diameter Diameter<br />

Polypropylene (PP) 1<strong>80</strong> 901010 901012 901020 901040<br />

Polyethylene(PE) 160 902010 902012 90202 902040<br />

Polypropylene Glass<br />

Filled (PP-G<br />

210-<br />

250*<br />

901GF010 901GF012 901GF020 901GF040<br />

Noryl (PPO) 230 951010 951012 951020 951040<br />

Polyvinylchloride<br />

(PVC)<br />

140 905010 905012 905020 905040<br />

Corzan (CPVC) 200 903010 903012 903020 903040<br />

Kynar (PVDF) 2<strong>80</strong> 904010 904012 904020 904040<br />

TopEx (LCP) 953010 953012 953020 953040<br />

Tefzel (ETFE) 350 906010 906012 906020 906040<br />

Tefl on (PFA) 400 915010 915012 915020 915040<br />

Halar (ECTFE) 290 907010 907012 907020 907040<br />

MASS TRANSFER DATA<br />

Absorption System<br />

System<br />

G (lb/<br />

hr-ft2)<br />

L (lb/<br />

hr-ft2)<br />

Temp.<br />

( oF) 1<br />

HTU-Inches<br />

2 32<br />

HCl-H2O 1792 2048 77 7.0 10.6 12.0<br />

HCl-NaOH 1567 2048 68 6.1 8.8 10.0<br />

Cl2-NaOH 1229 2202 122 9.9 14.5 16.0<br />

NO2-Na2S+NaOH 717 1127 68 32.0 49.2 54.0<br />

NH3-H2SO4 492 1024 68 4.1 6.0 7.0<br />

NH3-H2O 512 1024 68 5.6 8.4 10.0<br />

NH3-H2O 512 4096 68 3.6 5.4 6.2<br />

SO2-NaOH 1946 4096 140 8.1 12.0 14.0<br />

HF-H2O 1844 3072 77 4.6 6.9 8.1<br />

H2S-NaOH 1229 1331 68 13.0 19.4 22.0<br />

Physical Properties<br />

Size (in.) 1 1 1/4 2 3 1/2<br />

Geometric Surface<br />

Area (ft2/ft3)<br />

85 70 48 38<br />

Packing Factor (1/ft.) 28 25 16 12<br />

Void Space (%) 90 92 93 95<br />

Weight (lb/ft3) 6.2 5.6 4.2 3.3<br />

Number o Pieces/ft3 2,300 N/A 3<strong>80</strong> 48<br />

Notes:<br />

• Other plastics are available on request..<br />

* Depending on glass content<br />

** At 1 atm, air/water at max. recommended depth)


K G a, lbs-moles/hr-ft 3 -mole fraction<br />

Pressure Drop Per Foot, P/ Z, inches H 2 O/ft of packing<br />

4.0<br />

2.0<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

JAEGER TRI-PACKS® PLASTIC PACKING<br />

KGa for CO2 Absorption in NaOH Solution<br />

Data taken under the following conditions:<br />

• Column Diameter_______24"<br />

• Packaging Height_______10'<br />

• Gas Rate______________500 lbs/hr-ft 2<br />

• CO Conc. in Gas_______1% Ln mean<br />

2<br />

• Liq. Conc.______________4% NaOH<br />

25% Carbonation<br />

• Liq. Temp._____________75F<br />

0.1<br />

1,000 2,000 4,000 6,000 10,000 20,000 40,000 60,000 100,000<br />

2.0<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0.18<br />

0.16<br />

0.14<br />

0.12<br />

0.1<br />

0.08<br />

0.06<br />

0.04<br />

PRESSURE DROP VS GAS RATE<br />

Liquid Rate = 5,000 lbs/hr-ft 2<br />

Air-Water System<br />

3 1/2" -Plastic Jaeger Tri-Packs®<br />

Liqiud Loading Rate, L, lbs/hr-ft 2<br />

0.02<br />

0 200 300 400 600 1,000 2,000<br />

Gas Loading Rate, G, lbs/hr-ft 2<br />

1" Plastic Jaeger Tri-Packs ®<br />

2" Plastic Jaeger Tri-Packs ®<br />

2" Super Intalox ® Saddles (Ceramic)<br />

2" Pall ® Rings (Plastic)<br />

2" Intalox ® Saddles (Porcelain)<br />

2" Raschig ® Ring<br />

2" Raschig ® Rings (Metal)<br />

2" Intalox ® Saddles (Ceramic)<br />

2" Intalox ® Saddles (Plastic)<br />

2" Pall ® Rings (Plastic)<br />

2" Plastic Jaeger Tri-Packs ®<br />

1" Plastic Jaeger Tri-Packs ®<br />

2" Super Intolox ® Saddles (Ceramic)<br />

2" Intalox ® Saddles (Porcelain)<br />

2" Raschig ® Ring (Metal)<br />

2" Pall ® Ring (Plastic)<br />

2" Plastic Jaeger Tri-Packs ®<br />

3 1/2" Plastic Jaeger Tri-Packs ®<br />

9-11<br />

9


9<br />

9-12<br />

APPLICATIONS<br />

• Air pollution<br />

• Scrubbing<br />

• Liquid - liquid contact<br />

• Absorption, distillation, extraction,<br />

stripping, humidifi cation,<br />

dehumidifi cation,<br />

decarbonating, de-aerating<br />

• Biological fi ltration<br />

TRANSFERLOX® PLASTIC SADDLES<br />

The high capacity Transferlox ® plastic saddle offers distinct advantages over conventional saddle<br />

design. The serrated edges promote high mass transfer rates through effective liquid surface<br />

renewal. The serrated edges of the Transferlox® saddle reduce bed settling during operation and<br />

assist to maintain packing free space and create lower column pressure drop. The Transferlox ®<br />

Plastic saddles are available in 1”, 2”, and 3” sizes. They are available in 5 and 10 cubic foot<br />

cardboard boxes. The proper installation is by dry dumping with reasonable care.<br />

Maximum Continuous Specifi c<br />

Material 1" 2" 3" Operating Temperature (F) Gravity<br />

General Grade Polypropylene 91<strong>80</strong>10 91<strong>80</strong>20 91<strong>80</strong>30 220 0.91<br />

Polypropylene (10% Glass reinforced) 919010 919020 919030 260 0.97<br />

High Density Polyethylene 920010 920020 920030 212 0.95<br />

Low Density Polyethylene 9201010 9201020 9201030 190 0.92<br />

PVC 921010 921020 921030 150 1.46<br />

CPVC 922010 922020 922030 185 1.55<br />

PVDF 923010 923020 923030 290 1.77<br />

Nominal Size<br />

Physical Properties<br />

1" 2" 3"<br />

No. pcs/m3 57500 6400 1400<br />

No. pcs/ft3 1630 190 42<br />

Wt.*kg/m3 95 60 48<br />

Wt.*lb/ft3 5.85 3.75 3.00<br />

Void Space % 90 93 94<br />

TRANSFERPACK® PLASTIC RINGS<br />

The Transferpack ® Plastic ring is a robust ring featuring an open wall construction which<br />

maintains even liquid distribution. Reinforced struts provide additional surface area for gasliquid<br />

contact and support the outer ring. The Transferpack ® Plastic rings are available in 1”,<br />

2”, and 3 1/2” sizes. They are available in 5 and 10 cardboard boxes. The proper installation<br />

is by dry dumping with reasonable care.<br />

Material 1" 2" 3"<br />

Maximum Continuous<br />

Operating Temperature (F)<br />

General Grade Polypropylene 96<strong>80</strong>10 96<strong>80</strong>20 96<strong>80</strong>30 220 0.91<br />

Polypropylene (10% Glass reinforced) 969010 969020 969030 260 0.97<br />

High Density Polyethylene 970010 970020 970030 212 0.95<br />

Low Density Polyethylene 97011010 9701020 9701030 190 0.92<br />

APPLICATIONS<br />

PVC 971010 971020 971030 150 1.46<br />

CPVC 972010 972020 972030 185 1.55<br />

• Air pollution<br />

PVDF 973010 973020 973030 290 1.77<br />

• Scrubbing<br />

• Liquid - liquid contact<br />

• Absorption, distillation, extraction, strip-<br />

Physical Properties<br />

Nominal Size 1" 2" 3"<br />

ping, humidifi cation, dehumidifi cation,<br />

No. pcs/m3 57500 6400 1400<br />

decarbonating, de-aerating<br />

No. pcs/ft3 1630 190 42<br />

• Biological fi ltration<br />

Wt.*kg/m3 95 60 48<br />

Wt.*lb/ft3 5.85 3.75 3.00<br />

Void Space % 90 93 94<br />

Specifi c<br />

Gravity


MASS TRANSFER TOWER PACKING<br />

Mass Transfer Packing is available in bundles, rings, saddles, and other forms in ceramic<br />

(Acidur ® stoneware, Duranit ® porcelan), Carbon Steel, Stainless Steel, Monel, Nickel,<br />

Inconel, Hastelloy, Incollloy, Aluminum, Copper, and many other materials. They are<br />

available in a variety of sizes including 1/2”, 3/4”, 1”, 1 1/2”, 2”, and 3”. If you are looking<br />

for a specifi c type of packing material to replace packing currently in use, please contact<br />

customer service for availability.<br />

METAL MAX-PAK STRUCTURED PACKING<br />

Typical applications for FABCO Metal Alloy Steel MAX-PAK include Atmospheric<br />

crude oil and vacuum columns, FCC, coker and aromatic fractionators,<br />

ethyl benzene/styrene distillation for monomer purifi cation, ethylene oxide<br />

absorbers and isomer splitters, caustic/amine absorbers/strippers, glycol dehydrators<br />

and contactors, formaldehyde absorption, solvent recovery, and various<br />

heat sensitive purifi cations, such as fl avours/fragrances.<br />

Nominal Size 1/2 inch<br />

Packing Factor 19-22<br />

Void Fraction 97.45%<br />

Crimp Side 27/32 inch<br />

Corrugation Angle 45 degrees<br />

Typical HETP 8-16 inches<br />

Specifi c Area 77 ft2 /ft3 Weight Density 12.8 lb/ft3 Nominal Module Height 12 inch<br />

DURANIT® CATALYST SUPPORT<br />

Duranit ® catalyst support has been widely used as covering and support material for catalysts in reactor<br />

installations in the chemical and petrochemical industries. Duranit ® is in the form of inert ceramic<br />

balls. It has had over half a century’s proven experience in the fi eld of chemical, petrochemical and<br />

related industries. The superiority of Duranit® is further evidenced by its superb material strength and<br />

its adaptability to an extremely wide range of applications. The material of construction, confi guration, form and style of Duranit ®<br />

can be customized to suit specifi c applications. Please contact customer service for chemical and physical properties, standard sizes<br />

and dimensions.<br />

Ball Dia (IN) Ball Dia (MM)<br />

Duranit<br />

Ceramic Balls Alumina Balls Mullite Balls<br />

1/8 3 920002 921002 922002<br />

1/4 6 920004 921004 922004<br />

3/8 10 920005 921005 922005<br />

1/2 13 920007 921007 922007<br />

5/8 16 920008 921008 922008<br />

3/4 19 920010 921010 922010<br />

1 25 920012 921012 922012<br />

1 1/2 38 920016 921016 922016<br />

2 50 920018 921018 922018<br />

Size Duranit Pellets<br />

1/8 x 1/8 923002<br />

3/16 x 1/4 923004<br />

1/4 x 3/8 923005<br />

3/8 x 1/2 923007<br />

1/2 x 5/8 923008<br />

5/8 x 3/4 923010<br />

3/4 x 7/8 923012<br />

7/8 x 1 1/4 923014<br />

9-13<br />

9


9<br />

9-14<br />

COLUMN INTERNALS<br />

<strong>Fabco</strong> <strong>Plastics</strong> offers a wide variety of internals for a given function. The selection among different types of internals (i.e., liquid distributors) is made based on the<br />

characteristics of the application. Some internals operate better at high loads, some at low. Some exhibit better turndown than others. The following list summarizes<br />

the points to be considered in the selection of the proper internals.<br />

Liquid Distributors<br />

• Tower diameter<br />

• Pourpoint density<br />

• Geometric coverage<br />

• Turndown<br />

• Presence of solids<br />

• Pressure drop<br />

• Liquid pressure<br />

• Liquid condition<br />

• Entrainment<br />

• Type and size of packing<br />

• Feed inlets<br />

• Space to top of packing<br />

• Material selection<br />

Packing Supports<br />

• Tower diameter<br />

• Pressure drop and capacity<br />

• Packing type and size<br />

• Combinations with collector/redistributors<br />

• Load limitations<br />

• Material selection<br />

Liquid Collector/Redistributors<br />

• Same as for liquid distributors<br />

• Total and effective mixing<br />

• Gas redistribution<br />

Gas Distributors<br />

• Column size<br />

• Inlet nozzle design<br />

• Available pressure drop<br />

• Turndown<br />

• Space availability<br />

• Material selection<br />

Mist Eliminators<br />

• Effi ciency/capacity<br />

• Presence of solids<br />

• Gas velocity and properties<br />

• Pressure drop<br />

• Liquid load<br />

• Mist size and properties<br />

LIQUID DISTRIBUTORS<br />

Trough type distributors are generally used in towers with high liquid rates and/or fouling service. Liquid is introduced into the<br />

parting box which properly distributes the liquid into the troughs. Generally, one parting box is used for smaller towers while<br />

multiple parting boxes are used for larger diameters or high liquid rates. Trough distributors can be made in plastics, FRP or<br />

metals and ceramics. Orifi ce type distributors are made in various sizes and designs. Typically all sizes have round or rectangular<br />

chimneys with a fl at fl oor sealed to the vessel support ring. These distributors can act as bed limiters by having antimigration<br />

bars/rods in the open areas. Orifi ce type distributors can be made in plastics, metals or ceramics.<br />

SUPPORT PLATES/GRIDS<br />

Multibeam support plates are composed of corrugated sheets perforated with slots/holes to separate gas and liquid fl ow paths<br />

maximizing total throughput. The slots/holes are laid out in a uniform pattern where the open area approaches or exceeds the<br />

cross-sectional area of the tower. The slots/holes sizes are such that the packing do not fall through them. The angle of corrugation,<br />

height and width of each beam varies with design and material used. Multibeam support plates are available in various<br />

metals, plastics and ceramics.<br />

MIST ELIMINATORS<br />

Knitted wire fi lament mist eliminators are available in various densities, fi lament sizes and surface areas to suit specifi c process<br />

conditions for maximum removal of mist and micron-size droplets. Mist eliminators can be made in various metals and plastics.<br />

Additionally, our random and structured packing can be used as mist eliminators. Chevron and plate type mist eliminators are<br />

suitable for high liquid load, dirty services and high capacities. They can be applied in horizontal fl ow or used in vertical upfl ow<br />

and they can be made in sections to be installed through a manway. Chevron mist eliminators can be made in plastics or metals.<br />

CUSTOM INTERNALS<br />

Special internals for liquid and gas distribution can also be provided. <strong>Fabco</strong> has experience in fl ashing feed, collector tray, and<br />

sparger designs.<br />

BED LIMITERS/HOLD DOWN<br />

Bed limiters, or holddowns as they are also called, are used to limit the packing bed from moving and getting packing pieces<br />

entrained away from the bed. They are secured to the wall or loosely placed on the packing; they are made of rods and bars or<br />

in combination with screens or expanded metal, depending on the application. Bed limiters can be made in various metals and<br />

plastics.<br />

COLLECTOR/REDISTRIBUTORS<br />

Collector redistributors are similar to the orifi ce liquid distributors with risers. Our model CR01 collector is composed of a fl at<br />

perforated plate with round or rectangular chimneys. The risers or chimneys have caps to prevent liquid from bypassing. Redistributors<br />

are normally used when a long packed bed section has to be split up into smaller sections or when an intermediate feed<br />

is inserted in the column. Collector/redistributors can be made in various metals and plastics.<br />

JP-7 - A CHEMICAL LIQUID FOR PREVENTING FOULING OF SCRUBBER PACKING<br />

One of the most common problems with air stripping and absorption towers is that over time they become fouled with solids,<br />

resulting in the loss of effi ciency, capacity and increased pressure drop. <strong>Fabco</strong> has accumulated a wealth of knowledge in dealing<br />

with packing fouling problems while optimizing stripping and absorption effi ciencies. The addition of JP-7 as a pretreatment will<br />

keep free iron, calcium, manganese and other minerals in suspension, preventing oxidation within the air stripping column, thus<br />

preventing a fouling problem. Typical dosages of JP-7 range from 1 to 3 gallons per million gallons of water. JP-7 is furnished in<br />

a stable, liquid form and is fed on a continual basis with a low maintenance chemical feed pump.


Notes:<br />

• Other plastics are available on request..<br />

• Heat loss data available upon request.<br />

• Case quantities are 1000.<br />

• Smaller quantities available on request.<br />

Moulded Hollow Balls<br />

Approx. Approx. Weight Balls Quantity<br />

Dia. Dia.<br />

per Needed<br />

Part No. (inches) (mm) (grams) Pack per sq. ft.<br />

PP 10 3/8 10 .2 1000 1076<br />

PP 20 3/4 20 1.0 2000 270<br />

PP 25 1 25 1.5 1000 172<br />

PP 38 1 1/2 38 4.5 1000 74<br />

PP 50 2 50 8.0 1000 43<br />

PP 70 2 3/4 70 16.0 300 22<br />

PP 100 4 100 30.0 100 10<br />

PP 150 6 150 90.0 50 4.8<br />

ENERGY-SAVING HOLLOW BALLS<br />

You can save money, conserve energy, and reduce air and noise pollution with <strong>Fabco</strong><br />

hollow balls. They’re not only environmentally sound but they pay for themselves up to<br />

6 times over per year. They just pour onto the surface and covering 91% in a single layer.<br />

Balls move out of the way for dipping and fl oat back into position automatically. One<br />

layer reduces heat loss by 75% and evaporation by 87%; with two layers, reduction is 81%<br />

and 90% respectively. Hollow ball blankets are successfully used in many applications<br />

including anodizing, food processing, metal processing and fi nishing, sewage treatment,<br />

gas scrubbing, temperature retardation, and more.<br />

As well, <strong>Fabco</strong> Hollow Balls control fumes and smell, reduce evaporation and foul smell<br />

with 90%, reduce loss of valuable chemicals and fl uids, save 70 – 75% energy on heated<br />

tanks, and reduce oxygen uptake.<br />

Precision Ground Solid Balls<br />

Diameter Nylon Delrin Acrylic PP HDPE Tefl on<br />

1/8 NY125 DL125 - PP125 HDPE125 TEF125<br />

5/32 NY156 DL156 - PP156 HDPE156 TEF156<br />

3/16 NY187 DL187 - PP187 HDPE187 TEF187<br />

1/4 NY250 DL250 ACR250 PP250 HDPE250 TEF250<br />

5/16 NY312 DL312 - PP312 HDPE312 TEF312<br />

3/8 NY375 DL375 ACR250 PP375 HDPE375 TEF375<br />

1/2 NY500 DL500 ACR250 PP500 HDPE500 TEF500<br />

9/16 NY562 DL562 - - - -<br />

5/8 NY625 DL625 ACR625 PP625 HDPE625 TEF625<br />

3/4 NY750 DL750 - PP750 HDPE750 TEF750<br />

7/8 NY875 DL875 - - - -<br />

1 NY1000 DL1000 ACR1000 PP1000 HDPE1000 TEF1000<br />

9-15<br />

9


9<br />

9-16<br />

HEATFLON® IMMERSION HEATING PANELS<br />

Heatfl on® heating panels are constructed of PTFE and have primarily been developed<br />

for heating aggressive liquids by means of an electrical heating process as applied in<br />

electroplating, semi-conductor and laboratory technology and chemical engineering.<br />

Their fl at design makes them comparatively space-saving.<br />

The use of the fl uoroplastic PTFE for all components having contact with the electrlytes<br />

provides the heating panel with an outstanding chemical resistance, rendering it suitable<br />

for use in virtually all electroplating baths . The excellent anti-adhesive properties of the<br />

fl uoroplastic PTFE largely eliminate deposits and render cleaning very simple.<br />

Dimensions mm<br />

Power input, Continuous Width and Effective Min<br />

Type Voltage cold (W) output (W) Height Width Length<br />

H 500/230 230 500 approx.350 200 ± 2 160 ± 3 2<strong>80</strong><br />

H 900/230 230 900 approx. 600 250 ± 2 210 ± 3 320<br />

H 1500/230 230 1500 approx.1000 320 ± 5 2<strong>80</strong> ± 3 390<br />

H 3200/230 230 3200 approx. 2200 450 ± 5 410 ± 3 520<br />

H 500/120 120 500 approx.350 200 ± 2 160 ± 3 2<strong>80</strong><br />

H 900/120 120 900 approx. 600 250 ± 2 210 ± 3 320<br />

H 1500/120 120 1500 approx.1000 320 ± 5 2<strong>80</strong> ± 3 390<br />

H 3200/120 120 3200 approx. 2200 450 ± 5 410 ± 3 520


APPLICATIONS<br />

• Downstream of scrubbers,<br />

especially spray<br />

scrubbers or towers.<br />

• Process gas cleaning<br />

• Evaporators<br />

• Acids mists from electroplating<br />

and electro-deposition<br />

plants.<br />

Notes:<br />

• LTV2415 ABS (Black) are Fire Retardant modules.<br />

APPLICATIONS<br />

• Downstream of gas<br />

scrubbers, especially<br />

spray scrubbers<br />

and packed columns.<br />

• Fitted also to acid cool<br />

ers, evaporating coolers<br />

and evaporators.<br />

FABCO ELIMINATOR TYPE LTH 2000<br />

FEATURES<br />

FEATURES<br />

The <strong>Fabco</strong> Mist Eliminator, Type LTH 2000 is a profi le eliminator for horizontal gas<br />

fl ow. It operates at high velocity and captures droplets down to approximately 10 micron<br />

diameter. An important aspect of this design is that it has a drain channel which positively<br />

prevents the captured liquid from being re-entrained into the gas stream. The<br />

sophisticated aerodynamic design of the profi les cause the elimination of liquid droplets<br />

by inertial forces. The profi les are designed with a main drain channel to capture the<br />

bulk of the captured liquid and a number of small drain channels to prevent reentrainment<br />

downstream of the venture like throat. By this combination of drain channels the<br />

captured liquid droplets are prevented from re-entering.<br />

• Removal effi ciency 99.9% of limit drop<br />

size droplets and larger.<br />

• High face velocity which results in com<br />

pact units.<br />

• Two profi les available, one with a single<br />

drain channel, the other<br />

with three to suit different applications.<br />

• Easy to clean.<br />

FABCO ELIMINATOR TYPE LTV 1500<br />

The <strong>Fabco</strong> eliminator Type LTV 1500 is designed for vertical gas fl ow. It has been<br />

developed to give high effi ciency mist elimination with low pressure drop. The multichamber<br />

profi le causes the liquid droplets caught to be moved out of the gas stream such<br />

that they can drain back to the process without re-entrainment. We recommend operating<br />

conditions that consist of an inlet velocity of 4 m/s, and operating velocity of between 2.5<br />

and 6 m/s. The LTV 1500 is available in Polypropylene, PVDF, and 304/316 Stainless<br />

Steel. Other materials like Polystyrene, Noryl, PVC, CPVC, PPO, and ABS are available<br />

upon request. The gas and the entrained liquid droplets are defl ected by means of the<br />

vanes of the profi le. The droplets impinge on the walls of the profi les by inertial forces.<br />

Ribs placed on the surface of the profi le cause the captured liquid to fl ow down the sides<br />

where it can fall back into the process without re-entrainment.<br />

• High effi ciency mist elimination combined<br />

with very low pressure drop.<br />

• Compact size fi nds wide application.<br />

• Can be retrofi tted to scrubbers and other<br />

process equipment.<br />

• Available in a full range of corrosion<br />

resistant materials.<br />

LTH 2100 BLADES<br />

PART NO. MATERIAL<br />

LTH2100 PVC<br />

LTH2400 PP.<br />

Notes:<br />

• We supply modular packs of profi les for installation into existing<br />

housings, towers or vessels and complete units with housing for<br />

pressure or vacuum operation<br />

• We recommend operating conditions that consist of an inlet face<br />

velocity of 2.5 - 6 m/s, and up to 12 m/s with two stages or more<br />

for a single stage of eliminators.<br />

• Also available in ABS, PVDF, Carbon Steel, Galvanized Steel, or<br />

Stainless Steel (304, 316) upon request.<br />

LTV 1500 ELIMINATOR MODULES<br />

PART NO. MATERIAL MODULE WIDTH<br />

LTV1500 POLYPRO 12" or 24"<br />

LTV1520 PVC 12" or 24"<br />

LTV1530 CPVC 12" or 24"<br />

LTV1540 PVDF 12” or 24"<br />

LTV2415 * ABS (BLACK) 12" or 24"<br />

LTV2415C ABS (CLEAR) 12" or 24"<br />

LTV1520C PVC (CLEAR) 12" or 24"<br />

9-17<br />

9


9<br />

9-18<br />

HF THERMOPLASTIC CENTRIFUGAL FANS<br />

<strong>Fabco</strong>’s HF thermoplastic radial fans are designed specifi cally for exhausting aggressive,<br />

low-aerosol gases, explosive atmosphere and ultra-clean air. The HF fan is<br />

resistant to attack from most chemicals and as such ideally suited for applications in<br />

chemical, pulp and paper, mining, plating, anodizing, fertilizer, pharmaceutical, waste<br />

water treatment facilities as well as educational and institutional labs. HF radial fans<br />

will accommodate explosive atmospheres. Our product range includes more than<br />

150 standard components which allows for the design and construction of numerous<br />

versions of fans. Axial, radial, and radial roof fans are available with direct drive motors<br />

for consistent and maintenance-free performance. The housing is fabricated from<br />

rotationally moulded Polyethylene (PE’s) that is both fl ame retardant and UV inhibited.<br />

Additional thermoplastic materials are available to suit most applications. A condensate<br />

drain is provided at the bottom point of the fan housing. The housing is mounted within<br />

a rigid hot dipped galvanized frame. All sizes are available in clockwise or counter<br />

clockwise rotations as well as six standard discharge positions. Both inlet and outlet<br />

diameters are the same sizes for ease of installation of adjacent duct work. In addition,<br />

fans can be fi tted with optional inlet and outlet fl anges. The impeller is manufactured<br />

of injection moulded fl ame retardant polypropylene (PPs), statically and dynamically<br />

balanced and keyed to the motor shaft by means of a taper lock bushing. The impeller<br />

can be removed without fi rst having to dismantle the housing. All fans are supplied<br />

with high effi ciency TEFC direct drive motors. Explosion and mill & chemical<br />

service rated motors are available upon request. Available accessories include vibration<br />

isolators, fl exible vibration isolators, inlet/outlet fl anges, shaft seals, inspection<br />

ports, weather covers, starter/disconnect switches, variable frequency drives. Fans are<br />

available in sizes ranging from 6” to 20” diameter with a variety of motors up to 3600<br />

rpm and 1/2 hp. These fans can accommodate fl ow rates of up to 88,000 cfm and static<br />

pressure up to 12” W.G.<br />

Benefi ts<br />

• Fan sizes from 6” up to 20” can attain a maximum effi ciency of 81% at the operating point.<br />

• Impellers are backward inclined providing the highest and quietest operation with non-overloading horsepower characteristic.<br />

• HF series impellers are 20% larger than the former Oktavent models; providing higher air and pressure specifi cations.<br />

• The rotationally moulded housing has greater structural integrity, impact strength, fl ame retardant and UV inhibited.<br />

• Available in axial as well.<br />

• Impeller has massive blades, which are not easily damaged should unforeseen objects enter the intake duct.<br />

Construction Features<br />

• Standard housing/impellers is made of premium quality fl ame retardant and UV inhibited polyethylene (PEs). PEs (polyethylene<br />

fl ame retardant gas temperature range is -20°C up to 60°C. Housings are rotationally moulded with a condensate drain at its<br />

lowest point.<br />

• The fan housing exhaust outlet can be rotated in steps of 45° through 360°. Normal position is 360°.<br />

• All thermoplastic impellers are injection moulded, statically and dynamically balanced.<br />

• The impeller is a self-cleaning, backward curved radial tip design allowing for stability at high S.P. and at low to medium fl ow rates.<br />

• Metal hub, shaft and stainless steel fasteners are encapsulated in plastic.<br />

• All belt drives shall have both shaft and belt guards attached which conforms to OSHA standard.<br />

• Inlet and outlet openings are the same diameter allowing for easy duct connections both to plastic and steel ducting.<br />

• Base frame is constructed of welded steel, and hot dip galvanized with motor support plate.<br />

• The impeller is secured directly on the motor shaft by means of a taper lock bushing, which allows the impeller to be removed<br />

without fi rst having to dismantle the housing.<br />

• All bearings are designed for a minimum L-10 life when rated at the fan’s maximum cataloged operating speed.<br />

• Only premium high effi ciency TEFC motors, which conform to IEC/Nema standards, are used. Special motors are available on<br />

request. Both the shaft and all supplementary hardware (nuts, bolts and washers) are 316 stainless steel.<br />

• Air performance ratings are based on tests and procedures performed in accordance with AMCA publication 211.


B<br />

HF THERMOPLASTIC CENTRIFUGAL FANS<br />

GR90 GR45 GR360<br />

GR315<br />

GR270<br />

GR135<br />

GL90 GL45<br />

GL360<br />

M<br />

H<br />

K<br />

K<br />

L<br />

A<br />

R<br />

D<br />

Neoprene<br />

Vibration Isolator<br />

1-1/16˝ Thick<br />

E<br />

F<br />

GL315<br />

Xm<br />

ax<br />

C<br />

J<br />

G<br />

condensate<br />

drain<br />

GL270<br />

D<br />

GL135<br />

Condensate drain OD size<br />

Type 125 to 315 mm - 3/4˝ to 1˝<br />

Type 355 to 500 mm - 1˝ to 1-1/4˝<br />

Type D A B C E F G H J K L M N R Xmax lbs<br />

HF R<br />

HF R<br />

HF R<br />

HF R<br />

HF R<br />

HF R<br />

160<br />

200<br />

250<br />

315<br />

400<br />

500<br />

18.27<br />

22.91<br />

28.78<br />

36.25<br />

44.92<br />

57.76<br />

20.28<br />

24.41<br />

29.41<br />

35.75<br />

44.49<br />

55.12<br />

18.86<br />

21.65<br />

25.00<br />

28.78<br />

34.96<br />

41.42<br />

11.42<br />

13.15<br />

15.75<br />

16.69<br />

28.46<br />

35.16<br />

13.39<br />

15.12<br />

17.72<br />

18.66<br />

31.63<br />

38.31<br />

5.47<br />

6.38<br />

7.24<br />

9.21<br />

11.42<br />

13.27<br />

11.02<br />

13.46<br />

16.34<br />

20.08<br />

25.59<br />

31.89<br />

9.65<br />

11.50<br />

13.19<br />

17.28<br />

20.28<br />

23.98<br />

7.72<br />

9.61<br />

12.32<br />

15.47<br />

19.06<br />

24.53<br />

11.42<br />

13.15<br />

15.75<br />

16.69<br />

16.22<br />

20.87<br />

6.69<br />

8.35<br />

10.43<br />

13.19<br />

16.34<br />

21.26<br />

135°<br />

315°<br />

90°<br />

(1<strong>80</strong>°)<br />

360°<br />

(270°)<br />

9.09<br />

11.26<br />

14.13<br />

18.07<br />

22.20<br />

28.27<br />

7.40<br />

9.37<br />

11.57<br />

14.57<br />

18.00<br />

23.46<br />

GL<br />

45°<br />

GR<br />

45°<br />

18.03<br />

22.72<br />

25.63<br />

30.55<br />

32.88<br />

38.94<br />

360°<br />

(270°)<br />

90°<br />

(1<strong>80</strong>°)<br />

49<br />

68<br />

108<br />

143<br />

192<br />

271<br />

315°<br />

135°<br />

9-19<br />

9


9<br />

9-20<br />

HF THERMOPLASTIC CENTRIFUGAL FANS<br />

Standard Construction Features<br />

Housing<br />

Rotationally moulded Polyethylene (PE’s) that is both fl ame retardant and UV inhibited as<br />

standard. Additional thermoplastic materials are available to suit most applications. A condensate<br />

drain is provided at the bottom point of the fan housing. The housing is mounted within a rigid hot<br />

dipped galvanized frame. All sizes are available in clockwise or counter clockwise rotations as<br />

well as six standard discharge positions.<br />

Inlet/Outlet<br />

Both inlet and outlet diameters are the same sizes for ease of installation of adjacent duct work. In<br />

addition fans can be fi tted with optional inlet and outlet fl anges.<br />

Impeller<br />

Injection moulded Polypropylene (PPs) fl ame retardant impeller, statically and dynamically bal-<br />

anced and keyed to the fan shaft. In the case of direct drive, the impeller is secured directly on the motor shaft by means of a taper lock<br />

bushing. With belt drive, the impeller is secured in the same way on a steel shaft, supported by fl anged double bearings and ball bearings.<br />

The impeller can be removed without fi rst having to dismantle the housing.<br />

Drive Arrangements<br />

Arrangement 4 – Direct Drive<br />

Motors<br />

Supplied as high effi ciency TEFC motors. Explosion and mill & chemical<br />

service rated motors are optional.<br />

Accessories<br />

Vibration Isolators<br />

All HF fans are design to accommodate vibration isolators in either neoprene pads or housed spring units.<br />

Flexible Vibration Connectors<br />

Heavy-duty polyvinyl chloride (PVC) is available.<br />

Inlet/Outlet Flanges<br />

Where applications require tight bolted duct connections. Flanges are available with or without prepunched holes.<br />

Shaft Seals<br />

To limit the air leakage around the housing shaft passage, a felt ring is standard construction. For more stringent applications other<br />

shaft seal options are available.<br />

Access/Inspection Port<br />

All HF fans can be provided with an access port, which allows for examination and cleaning of the housing interior without disassembly,<br />

resulting in less downtime.<br />

Weather Cover<br />

For outside installation a motor covering hood is available.<br />

Starter & Disconnect Switches<br />

A wide assortment of both enclosed starters / disconnects from Nema 1 to corrosion resistant boxes are available.<br />

Variable Frequency Drives<br />

A wide assortment of VFD’s is available to meet both motor capability and application.


PVC<br />

(Polyvinyl Chloride) conforming to ASTM D-1784 Class 12454-<br />

B, formerly designated Type 1 Grade 1, PVC is the most frequently<br />

specifi ed of all thermoplastic materials. It has been used<br />

successfully for over 30 years in such areas as chemical processing,<br />

industrial plating, chilled water distribution, deionized water<br />

lines, chemical drainage, and irrigation systems. PVC is characterized<br />

by high physical properties and resistance to corrosion<br />

and chemical attack by acids, alkalies, salt solutions and many<br />

other chemicals. It is attacked, however, by polar solvents such<br />

as ketones, some chlorinated hydrocarbons and aromatics. The<br />

maximum service temperature of PVC is 140°F. With a design<br />

stress of 2,000 PSI, PVC has the highest long term hydrostatic<br />

strength at 73°F of any of the major thermoplastic being used for<br />

piping systems. PVC is joined by solvent cementing threading or<br />

fl anging.<br />

CPVC<br />

(Chlorinated Polyvinyl Chloride) conforming to ASTM D-1784<br />

Class 23447-B, formerly designated Type IV, Grade 1, CPVC<br />

has physical properties at 73°F similar to those of PVC, and<br />

its chemical resistance is similar to that of PVC. CPVC, with a<br />

design stress of 2,000 psi and maximum service temperature of<br />

210°F has, over a period of about 25 years, proven to be excellent<br />

material for hot corrosive liquids, hot and cold water distribution<br />

and similar applications above the temperature range of PVC.<br />

CPVC is joined by solvent cementing, threading or fl anging.<br />

Polypropylene<br />

(PP) Polypropylene homopolymer, conforming to ASTM D-4101<br />

Class PP110 B67154, formerly designated Type 1, is a member<br />

of the polyolefi n family of plastics. Although PP has less physical<br />

strength than PVC, it is chemically resistant to organic solvents<br />

as well as acids and alkalies. Generally, polypropylene should<br />

not be used in contact with strong oxidizing acids, chlorinated<br />

hydrocarbons and aromatics. Polypropylene has gained wide<br />

acceptance where its resistance to sulfur-bearing compounds is<br />

particularly useful in salt water disposal lines, crude oil piping,<br />

and low pressure gas gathering systems. Polypropylene<br />

has also proved to be an excellent material for laboratory and<br />

industrial drainage where mixtures of acids, bases and solvents<br />

are involved. Polypropylene is joined by the thermo-seal fusion<br />

process, threading or fl anging.<br />

PVDF (Kynar®)<br />

(Polyvinylidene Fluoride) PVDF is a strong, tough, and abrasion<br />

resistant fl uoro carbon material. It resists distortion and retains<br />

most of its strength to 2<strong>80</strong>°F. It is chemically resistant to most acids,<br />

bases, and organic solvents and is ideally suited for handling<br />

wet or dry chlorine, bromine and other halogens. No other solid<br />

thermoplastic piping components can approach the combination<br />

of strength, chemical resistance and working temperatures of<br />

PVDF. PVDF is joined by the thermo-seal fusion process, threading<br />

or fl anging.<br />

PLASTIC MATERIAL DIGEST<br />

FRP<br />

FIBERGLASS REINFORCED PLASTICS commonly manufactured<br />

by hand lay up (HLU) in accordance with CGSB-41-<br />

GP-22 in Canada and NBS PS 15-69 in the United States. Also<br />

manufactured according to ASTM D-3299 for machine made<br />

Filament Wound (FW) construction. FRP constructions are on a<br />

custom designed basis allowing the designer to select many different<br />

resin systems and laminate constructions. As an engineered<br />

system FRP generally displays higher physical properties than<br />

thermoplastics with a wide chemical and temperature resistance.<br />

Joining methods are by Flanging, Butt and Strap joined or bell<br />

and spigot connection.<br />

ARMOURPLASTICS®<br />

These plastics commonly referred to as thermoplastic lined FRP<br />

such as PVC, CPVC, PP, PVDF, FEP, ECTFE chemically or<br />

mechanically bonded to an FRP structural overlay. This custom<br />

engineered system offers the unique properties of the thermoplastic<br />

liner with the superior physical properties of the FRP. Joining<br />

methods include Flanging, Fusion and Solvent Cementing of the<br />

LINER and OVERLAYING WITH FRP.<br />

FPM (Viton® or Florel® )<br />

(Fluoroelastomer) FPM is inherently compatible with a broad<br />

spectrum of chemicals. Because of extensive chemical compatibility<br />

which spans considerable concentration and temperature<br />

ranges, fl uorocarbons have gained wide acceptance as a material<br />

of construction for butterfl y valve O-rings and seats. Fluorocarbons<br />

can be used in most applications involving mineral acids<br />

(with the exception of HCI), salt solutions, chlorinated hydrocarbons<br />

and petroleum oils.<br />

EPDM (EPT)<br />

EPDM is a terpolymer elastomer made from ethylene-propylene<br />

diene monomer. EPDM has good abrasion and tear resistance and<br />

offers excellent chemical resistance to a variety of acids and alkalines.<br />

It is susceptible to attack by oils and is not recommended<br />

for applications involving petroleum oils, strong acids (with the<br />

exception of HCI), or strong alkalines.<br />

Tefl on®<br />

PTFE (Polytetrafl uoroethylene) has outstanding resistance to<br />

chemical attack by most chemicals and solvents. PTFE has a<br />

temperature rating of -200°F to +500°F. PTFE, a self-lubricating<br />

compound, is used as a seat material in <strong>Fabco</strong> Ball Valves.<br />

Neoprene® (CR)<br />

Neoprene® was the fi rst commercial synthetic rubber. It is a<br />

moderately oil-resistant material with good ozone-resisting<br />

properties. Neoprene is not recommended for use with aromatic<br />

hydrocarbons or chlorinated solvents. It is specifi cally recommended<br />

for use with higher concentrations of sodium hydroxide.<br />

It can be used in continuous service up to 1<strong>80</strong>°F.<br />

10-1<br />

10


10<br />

10-2<br />

THERMOPLASTIC FABRICATION INTRODUCTION<br />

INTRODUCTION<br />

The preparation of thermoplastics for assembly by welding or<br />

other fastening methods is similar to the procedures used in<br />

metal fabrication. The pieces are laid out, cut, machined and<br />

joined with the same tools, equipment, and skills employed in<br />

the metal working trades. There are, however, special forming<br />

requirements for thermoplastics, not encountered in metal work.<br />

The degree of skill and the quality of preparatory work in layout<br />

and in various machining operations on components for fi t up<br />

are very important in assuring accurate assembly and successful<br />

fabrication.<br />

Fabrication of thermoplastics covers a wide fi eld of operations on<br />

sheet, rod, tube, and special shapes in making them into fi nished<br />

products: cutting, sawing, machining, forming and joining or fastening<br />

together for the completed object. Machining may include<br />

beveling, routing, grinding, turning, milling, drilling, tapping,<br />

and threading. Once the different parts are shaped, they then may<br />

have to be joined.<br />

Assembly techniques include use of self-tapping screws, threaded<br />

inserts, press fi tting, snap fi tting, cold heating, heat joining<br />

(like hotplate welding, hot-wire welding, induction heating,<br />

thermal-impulse heating, resistance-wire welding, or hot fl aring,<br />

spin welding), cementing, and hot gas welding. Each operation<br />

requires its own tools and equipment.<br />

CUTTING<br />

Thermoplastic rods and shapes can be readily cut with an ordinary<br />

hand hacksaw, or power saws can be used. Using a circular<br />

power saw, a cutting speed of 6,000 rpm. Using hand pressure is<br />

recommended. With bandsaws, this should be reduced to 3,600<br />

fpm with hand pressure. Under some circumstances a lathe can<br />

be used. Best results are obtained with fi ne-toothed saw blades (6<br />

to 9 teeth per in.) and little or no set (maximum 0.025 in.).<br />

THREADING<br />

Thermoplastic pipe, rod and shapes can easily be threaded using<br />

either standard hand pipe stocks or power operated equipment.<br />

For optimum results in threading, use of new taps and dies is<br />

recommended; but in any case they should be clean and sharp and<br />

maintained in good condition. Power threading machines should<br />

be fi tted with dies having 5° negative front rake and ground especially<br />

for this application, tapered guide sleeves are not required.<br />

For hand stocks, the dies should have a negative front rake angle<br />

of 5 to 10°. Dies which have been designed for use on brass or<br />

copper pipe may be successfully used. Carboloy dies give longer<br />

service.<br />

Taps should be ground with a 0 to 10° negative rake, depending<br />

upon the size and pitch of the thread. Die chasers should have a<br />

33° chamfer on the lead: a 10° front or negative rake; and a 5°<br />

rake on the back of relief edge. Self-opening die heads and collapsable<br />

taps, power threading machines and a slight chamfer to<br />

lead the tap or dies will speed production, however, taps and dies<br />

should not be driven at high speeds or with heavy pressure.<br />

A tapered plug should be inserted into tubular ends when threading<br />

to hold the pipe round and to prevent the die from distorting<br />

or digging into the pipe wall. This insures uniform circumferential<br />

depth of threads. Pipe for threading should be held in a<br />

pipe vice since sawtooth jaws will leave marks. Thermoplastic<br />

materials are readily threaded without use of external lubricants.<br />

However, ordinary lubrication or cutting oil will be benefi cial<br />

to the operation. In a pipe-threading machine, water soluble oil<br />

or plain cold water is used. Clearing of cuttings from the die is<br />

strongly recommended.<br />

HEAT WELDING<br />

The most important and most versatile of welding methods is hot<br />

gas and air welding which, in principle, is similar to oxyacetylene<br />

welding of metals, but with a difference in the technique<br />

involved. Specialized welding equipment has been developed in<br />

which the pressure and the rate and area of heating are precisely<br />

controlled in order to provide strong, tight bonds. Welding rods<br />

are available in different sizes to suit the individual jobs.<br />

Hot gas welding of thermoplastics is accomplished with a welding<br />

torch and tips or tools. It is divided into three basic types of<br />

welding: tack welding, hand welding and high speed welding.<br />

Each type requires different tips or high speed tools.<br />

FUSION WELDING<br />

Industrial thermoplastics such as PVC, PP, PE, and PVDF can be<br />

fusion welded using modern temperature and pressure controlled<br />

fusion equipment. This relatively simple equipment is available<br />

to fuse PIPE and Tube products to 24” diameter. SHEETS and<br />

Plates can also be fused using micro processor controlled fusion<br />

machines. Weld effi ciency, when using modern equipment, will<br />

develop weld strength of up to 98% of the unwelded parent material.<br />

SOLVENT CEMENT WELDING<br />

Cementing is a convenient technique for bonding PVC and<br />

CPVC (High-Temp) stock. Surfaces to be cemented must be<br />

clean and dry. They should be cut square and smooth and wiped<br />

clean of dirt, grease, etc. with a small amount of <strong>Fabco</strong> Pipe<br />

Cleaner.<br />

When solvent-cementing, it is important to have close clearances<br />

between the surfaces to be joined. Solvent- cement should be applied<br />

with an ordinary small paint brush to each member. (Do not<br />

use synthetic hair brushes). Then the cemented surfaces should<br />

immediately be pushed snugly together. After the cemented joint<br />

has been pressed together the initial set takes place within several<br />

minutes.


Handling strength, however, is not developed for approximately<br />

30 minutes. Relative motion between the cemented surfaces<br />

during the initial set period is undesirable. It is good practice to<br />

apply no more than 10% of the rated stress for four hours. Full<br />

strength of the joint is developed after about 48 hours.<br />

FLANGING<br />

One of the earliest methods of joining thermoplastics piping,<br />

fl anging continues to be used extensively for process lines.<br />

Thermoplastic fl anges and fl anged fi ttings are available in a full<br />

size range and may be attached to pipe by solvent welding, by<br />

threading, or by thermal bonding, as required by the particular<br />

thermoplastics material.<br />

MACHINING, CUTTING AND SAWING<br />

Thermoplastics may be turned, threaded, grooved, milled, or<br />

polished to very close tolerances, with the same tools as are used<br />

for wood or metal.<br />

The only requirement for machining of plastic that differs from<br />

metal machining is compensation for heating up of materials due<br />

to its poor heat-conductivity. The limitation of heat build-up is<br />

accomplished by use of sharp, high-speed tools, streams of air or<br />

water/soda cooling, and proper machine feeds.<br />

In machining plastics on a lathe, tool bits should be sharpened<br />

as for machining brass. The tool should be ground with a front<br />

clearance of 10°, a 2° negative back-rake and no side rake. The<br />

tool should have a 10° side-clearance. Chips should be blown or<br />

washed away from the work to reduce frictional heat to a minimum.<br />

The piece is set up in the lathe for turning or thread cutting as in<br />

metal work but with special protection provided for the plastic<br />

where it is held in the chuck jaws. The plastic should be wrapped<br />

in several heavy layers of heavy cardboard, held in place by<br />

masking tape, before being inserted into chuck.<br />

A cutting speed of 200 fpm is recommended. Lathe speed for<br />

machining different diameters of plastic can be calculated as:<br />

4 times the cutting speed (fpm) divided by the diameter of the<br />

plastic in inches. Example: With a plastic rod 1- in. diameter, the<br />

lathe speed would be 200 times 4 divided by 1 or <strong>80</strong>0 rpm. Light<br />

cuts are recommended - 0.030 to 0.060 in. cross-feed at a time.<br />

In sawing plastic sheet, there is likely to be concentrated heat<br />

build-up in the saw blades. To allow for this, the blade used<br />

should be selected in accordance with the gauge of the material.<br />

The saw blade for cutting thicker materials should be heavier and<br />

should be hollow ground. The saw should make a slicing cut in<br />

the material: to do this, the teeth should have negative rake, with<br />

little or no set. The rate of feed should be very slow. The blade of<br />

a circular saw should just show through the material. If it extends<br />

too far through, it will increase the heat build-up, by increasing<br />

friction.<br />

In cutting polyethylene and polypropylene on a circular saw, the<br />

saw blade required is different from that used in cutting PVC.<br />

PE and PP do not require a hollow ground blade and are cut by a<br />

well-set saw blade. Shears can be used for cutting of light gauge<br />

thermoplastic sheets. All shearing should be accomplished at<br />

room temperature. A cold sheet will crack or shatter. A 1/8-in.<br />

sheet of Type 1 PVC can be sheared easily. Heavier-gauge Type 1<br />

PVC will tend to cut off-square and also show stress marks. Type<br />

2 PVC, PP, PE and modifi ed high impact PVC shear better and<br />

to a higher gauge than Type 1 PVC. In drilling plastics, the same<br />

problems are experienced as in drilling metal. The non-conducting<br />

characteristics of the material and the heat concentration in<br />

the tool must be allowed for. This is accomplished by grinding<br />

the drill differently than for drilling metals. If the holes are to be<br />

drilled in the fabrication at hand, the drill should be reground to a<br />

negative rake and the lip angle increased for 59° to 70°. The margin<br />

on the drill should be smooth and highly polished to reduce<br />

friction. Drilling speeds should be reduced: 50 to 150 rpm is a<br />

safe range, with 120 rpm being optimum. Very slow feeds should<br />

be used.<br />

10<br />

10-3


10<br />

10-4<br />

Guidelines For Processing and Machining <strong>Plastics</strong><br />

General Remarks<br />

• Non-reinforced thermoplastics can be machined with cutting tools<br />

of highspeed steel. For reinforced materials, hard metal tools are<br />

required.<br />

• In all cases, only properly sharpened tools are to be used.<br />

• Due to the poor thermal conductivity of plastics, provision has to be<br />

made for good heat dissipation. Heat is best dissipated via the chips.<br />

Dimensional Stability<br />

• Dimensional stability of parts is conditional on stress-relieved,<br />

semi-fi nished materials which have to be annealed. The heat generated<br />

by the cutting tool otherwise inevitably leads to the release of<br />

processing stresses and deformation of the part. In the case of high<br />

material removal volumes, intermediate heating may be necessary<br />

after the main machining operation so as to remove the arising<br />

thermal stresses.<br />

• Materials with high moisture absorption (e.g. polyamides) may<br />

require conditioning before machining.<br />

• <strong>Plastics</strong> require larger fi nishing tolerances than metals. Furthermore,<br />

allowance has to be made for the many times greater thermal<br />

expansion.<br />

Machining Operations<br />

1. Turning<br />

Guide values for cutting tool geometry are given in the table. For particularly<br />

high quality surface fi nishes, the tip is to be shaped as a broadnosed<br />

fi nishing tool as shown in Figure 1.<br />

For cutting off, the tool should be ground to the profi le shown in Figure<br />

2 so as to avoid a remaining stump.<br />

On thin walled and particularly fl exible workpieces, on the other hand, it<br />

is better to work with tools that are ground to a knife-like cutting geometry.<br />

Figures 3 and 4.<br />

1<br />

1 Finishing tip 2 Turning tool<br />

Figure 2: Profile prevents remaining stump<br />

2<br />

Figure 3.<br />

Figure 4.<br />

2. Milling<br />

For plane surfaces, face milling is more economical than peripheral milling.<br />

For perpheral milling and profi ling, the cutting tools should not have<br />

more than two cutting edges so that vibrations due to the number of teeth<br />

are kept to a minimum and chip widths are suffi ciently large.<br />

Optimum removal rates and surface fi nish are obtained with single-point<br />

tools.<br />

3. Drilling and boring<br />

As a general rule it is possible to use twist drills; these should have an<br />

angle of twist of 12-16° and very smooth helical fl utes for good chip<br />

removal. Larger diameters should be rough-drilled or produced by trepanning<br />

or internal turning.<br />

On drilling into solid material, care must be taken to ensure that the tools<br />

are properly sharpened; otherwise, the developing compressive strain<br />

can build up and cause the material to split.<br />

Reinforced plastics possess higher residual processing stresses with<br />

lower impact strength than unreinforced plastics and are thus particularly<br />

susceptible to cracking. Where possible, these should be heated to about<br />

120°C before drilling or sawing (heating time approximately 1 hour per<br />

10 mm cross-section). This procedure is also recommended in the case<br />

of polyamide 6/6.<br />

4. Sawing<br />

Unnecessary generation of heat by friction is to be avoided, since sawing<br />

is generally used to cut off thickwalled parts with relatively thin tools.<br />

Well-sharpened and heavily crossed sawblades are therefore advised.<br />

Note: The information is only to assist and advise you on current technical<br />

knowledge and is given without obligation or liability. All trade and<br />

patent rights should be observed. All rights reserved.


GUIDELINES FOR PROCESSING AND MACHINING PLASTIC<br />

Turning Milling Drilling and Boring Sawing Special Measures<br />

Machining<br />

Operations<br />

α Clearance angle (°) y Rake α Clearance angle (°) y Rake α Clearance angle (°) y1 Rake angle α Clearance angle (°) y Rake<br />

angle (°) X Side angle (°) V angle (°) V Cutting speed ft/ (°)b Side angle (°) V Cutting speed ft/ angle (°) V Cutting speedft/<br />

Cutting speed ft/min S Feed min The feed can amount to up min S Feed mils/rev The angle of twist min t Pitch mils<br />

mils/rev The nose radius r to 0.020 in./tooth<br />

β of the drill bit should be approxi-<br />

must be at least 0.020 in.<br />

mately 12 to 16°.<br />

α y X V S α y V α y1 b V S α y V t<br />

Raw Material<br />

Group<br />

In the case of fl uid cooling<br />

only use pure water<br />

5-8 950 115-<br />

310<br />

8-12 15-<br />

30<br />

90 150-<br />

300<br />

5-15 950 8-10 10-<br />

20<br />

950 4-20 10-<br />

20<br />

Polycarbonate 5-10 6-8 45-<br />

60<br />

In the case of fl uid cooling<br />

only use pure water<br />

0-5 950 75-<br />

310<br />

8-12 15-<br />

30<br />

90 150-<br />

650<br />

8-12 10-<br />

30<br />

8-20 5-10 0-10 950-<br />

1600<br />

15 650-<br />

1600<br />

5-15 25-<br />

30<br />

ABS (Acrylonitrile-Butadiene-<br />

Styrene)<br />

Preheat to 240°F before<br />

drilling or sawing<br />

115-<br />

195<br />

600-<br />

950<br />

10-<br />

15<br />

4-12 15-<br />

30<br />

6 5-10 120 250-<br />

300<br />

6-10 250-<br />

350<br />

4-20 15-<br />

30<br />

500-<br />

650<br />

6-8 2-8 45-<br />

60<br />

PPS (Polyphenylene<br />

Sulfi de)<br />

Preheat to 240°F before<br />

drilling or sawing<br />

0-4 1600 75-<br />

195<br />

4-12 15-<br />

30<br />

90 50-<br />

250<br />

3-10 10-<br />

20<br />

4-12 2-10 1-5 <strong>80</strong>0-<br />

1600<br />

Polysulfone 6 0 45-<br />

60<br />

1150-<br />

1300<br />

5-8 950 75-<br />

195<br />

4-12 20-<br />

30<br />

5-20 130 500-<br />

650<br />

10-<br />

16<br />

4-12 5-15 5-15 <strong>80</strong>0-<br />

1600<br />

10 5-8 10 500-<br />

1600<br />

PVDF (Polyvinylidene<br />

Fluoride)<br />

2-5 1600 115-<br />

310<br />

4-12 20-<br />

30<br />

90 150-<br />

500<br />

5-15 10-<br />

20<br />

4-20 10- 5-15 <strong>80</strong>0-<br />

20<br />

1600<br />

4-16 5-15 5-15 <strong>80</strong>0-<br />

1600<br />

<strong>80</strong>0-<br />

1600<br />

Nylon 6/6 6-10 0-5 45-<br />

60<br />

75-<br />

195<br />

0-5<br />

1600-<br />

2600<br />

4-12 20-<br />

30<br />

90 150-<br />

650<br />

5-10 15-<br />

30<br />

950-<br />

1950<br />

Acetal 6-8 0-5 45-<br />

60<br />

Preheat to 240°F before<br />

drilling or sawing<br />

5-8 950 115-<br />

310<br />

8-12 15-<br />

30<br />

90 150-<br />

300<br />

8-16 5-15 5-15 950 5-10 10-<br />

20<br />

950-<br />

1300<br />

5-10 0-5 45-<br />

60<br />

PET (Polyethylene<br />

Terephthalate)<br />

75-<br />

195<br />

0-5<br />

1600-<br />

2600<br />

4-12 20-<br />

30<br />

90 150-<br />

650<br />

5-10 15-<br />

30<br />

4-16 5-15 5-15 <strong>80</strong>0-<br />

1600<br />

950-<br />

1950<br />

6-8 0-5 45-<br />

60<br />

Acetal Homopolymer<br />

(DEL-<br />

RIN®)<br />

In the case of fl uid cooling<br />

only use pure water<br />

5-8 950 115-<br />

310<br />

8-12 15-<br />

30<br />

90 150-<br />

300<br />

5-15 950 8-10 10-<br />

20<br />

950 4-20 10-<br />

20<br />

5-10 6-8 45-<br />

60<br />

PPO (Polyphenylene<br />

Oxide)<br />

(NORYL®)<br />

115- Preheat to 240°F before<br />

195 drilling or sawing<br />

100 In the case of fl uid cooling<br />

only use pure water<br />

600-<br />

950<br />

10-<br />

15<br />

118 400 2-8 15-<br />

30<br />

12 10-<br />

20<br />

950 15 5-15 5-15 550-<br />

750<br />

6-12 5 45-<br />

60<br />

Polyetheretherketone<br />

(PEEK)<br />

5-10<br />

300 5-15 15-<br />

30<br />

5-10 5-20 70-<br />

90<br />

5-20 15 5 650-<br />

1300<br />

15 5 5<br />

Polyetherimide<br />

(ULTEM®)<br />

3000-<br />

5000<br />

1000-<br />

2000<br />

Use hard metal cutting tools<br />

115-<br />

195<br />

600-<br />

950<br />

10-<br />

15<br />

4-12 15-<br />

30<br />

6 5-10 120 250-<br />

300<br />

6-10 250-<br />

350<br />

4-20 15-<br />

30<br />

500-<br />

650<br />

6-8 2-8 45-<br />

60<br />

Reinforced Engineering<br />

<strong>Plastics</strong>*<br />

10<br />

10-5


10<br />

10-6<br />

INSTALLATION INSTRUCTIONS<br />

INTRODUCTION<br />

SCOPE<br />

One of the more important features of industrial thermoplastics is<br />

the ease with which they lend themselves to a variety of fabricating<br />

techniques. This versatility, plus the wide selection of piping components<br />

now available, make possible fast and economical installation,<br />

maintenance and modifi cation of industrial piping systems. It<br />

is the objective of this section to provide detailed instructions on all<br />

known techniques of joining, maintaining and handling thermoplastics<br />

in order to permit maximum integrity of your piping system.<br />

SOLVENT WELDING<br />

The generally preferred method of joining rigid thermoplastics such<br />

as PVC and CPVC is solvent welding. This process gives a stronger<br />

joint than threading and is also considered faster and simpler. Additionally,<br />

solvent welding permits the use of thinner walls when<br />

compared to threaded connections for equivalent pressure ratings.<br />

THERMO-SEALING (SOCKET FUSION)<br />

Polypropylene (PP), a thermoplastic polyolefi n and PVDF (Kynar),<br />

cannot be dissolved by even the strongest of organic solvents.<br />

Since solvent attack (or bite) by dissolution is necessary to effect a<br />

solvent cement bond with thermoplastics, it is not possible to join<br />

polypropylene or PVDF by solvent cementing. Therefore, polypropylene<br />

and PVDF pressure systems can only be joined using<br />

heat fusion techniques. A thermal sealing procedure is used when<br />

joining using heat fusion techniques. A thermal sealing procedure is<br />

used when joining 1/2” through 4” sizes. When joining 6” polypropylene<br />

systems, which are recommended for drainage applications<br />

only, a fi llet welding procedure is utilized.<br />

THREADING<br />

Threaded joints are sometimes used when a piping system must be<br />

dismantled for occasional cleaning or modifi cations. Since threading<br />

results in a reduction in the effective wall thickness of the pipe,<br />

the pressure rating of threaded pipe is reduced to one-half that of<br />

unthreaded pipe, ie. pipe joined by solvent cementing or thermal<br />

sealing. This reduction in wall thickness resulting from threading<br />

can seriously affect the pressure carrying capability and mechanical<br />

strength of Schedule 40 or lighter pipe and therefore, only Schedule<br />

<strong>80</strong> or heavier pipe should be threaded when the pipe is used<br />

for pressure applications. Also, threading is not recommended for<br />

plastic pipe above 4 inches in diameter nor is it recommended for<br />

pressure polypropylene piping systems.<br />

FLANGING<br />

One of the earliest methods for joining thermoplastic piping, fl anging<br />

continues to be used extensively for process lines. Thermoplastic<br />

fl anges and fl anged fi ttings are available in a full size range and<br />

mat be attached to pipe by solvent welding, by threading, or by<br />

thermal sealing, as required by the particular thermoplastic<br />

material.<br />

STORAGE AND HANDLING OF THERMOPLASTIC<br />

PIPING COMPONENTS<br />

SCOPE<br />

Industrial thermoplastic piping components are designed and manufactured<br />

for use in severe duty systems involving the transport of<br />

aggressive liquids. In order to ensure their integrity, once installed,<br />

they must be handled with reasonable care prior to installation.<br />

STORAGE<br />

1. Pipe - When pipe is received in standard lifts it should remain<br />

in the lift until ready for use. Lifts should not be stacked more<br />

than three high and should always be stacked wood on wood.<br />

Loose pipe should be stored on racks with a minimum support<br />

spacing of three feet. Pipe should be shaded but not covered<br />

when stored outside in high ambient temperatures. This will<br />

provide for free circulation of air and reduce the heat build-up<br />

due to direct sunlight exposure.<br />

2. Fittings - Fittings should be stored in their original cartons to<br />

keep them free of dirt and reduce the possibility of damage. If<br />

possible, fi ttings should be stored indoors.<br />

3. Solvent Cements and Primers - Solvent cements have a defi -<br />

nite shelf life and each can and carton is clearly marked with a<br />

date of manufacture. Stock should be rotated to ensure that the<br />

oldest material is used fi rst. Primer does not have a shelf life<br />

but it is good practice to rotate this stock also. Solvent cements<br />

and primers should be stored in a relatively cool shelter away<br />

from direct sun exposure.<br />

CAUTION: SOLVENT CEMENTS AND PRIMERS ARE COM-<br />

POSED OF VARIOUS SOLVENTS AND REQUIRE SPECIAL<br />

CONDITIONS FOR STORAGE. BECAUSE OF THEIR FLAM-<br />

MABILITY THEY MUST NOT BE EXPOSED TO IGNITION,<br />

HEAT, SPARKS OR OPEN FLAMES.<br />

HANDLING<br />

1. Pipe and Fittings - Care should be exercised to avoid rough<br />

handling of thermoplastic pipe and fi ttings. They should not<br />

be dragged over sharp projections, dropped or have objects<br />

dropped upon them. Pipe ends should be inspected for cracks<br />

resulting from such abuse. Transportation by truck or pipe<br />

trailer will require that the pipe be continuously supported and<br />

all sharp edges on the trailer bed that could come in contact<br />

with the pipe must be padded.<br />

2. Solvent Cements and Primers - Keep containers for solvent<br />

cements tightly closed except when in use. Avoid prolonged<br />

breathing of solvent vapors, and when pipe and fi ttings are<br />

being joined in partially enclosed areas use a ventilating device<br />

to attenuate vapor levels. Keep solvent cements, primers and<br />

cleaners away from all sources of ignition, heat, sparks and<br />

open fl ames. Avoid repeated contact with the skin by wearing<br />

proper gloves impervious to the solvents. Application of the<br />

solvents or cements with rags and bare hands is not recommended;<br />

natural fi ber brushes and other suitable applicators<br />

can produce satisfactory results.<br />

DANGER: Extremely fl ammable. Vapor harmful. May be<br />

harmfulif swallowed. May cause skin or eye irritation.


INSTALLATION INSTRUCTIONS<br />

SOLVENT WELDING INSTRUCTIONS<br />

FOR PVC & CPVC PRESSURE PIPE SYSTEMS<br />

SCOPE<br />

The solvent welding procedure detailed herein applies to all <strong>Fabco</strong><br />

Polyvinyl Chloride (PVC) and Chlorinated Polyvinyl Chloride<br />

(CPVC) pressure piping systems including molded fi ttings and<br />

valves. Belled end pipe can also be joined in this manner. FABCO<br />

TECHNICAL SERVICES is available for additional solvent welding<br />

guidance and recommendations.<br />

Joining Equipment and Materials<br />

• Cutting Tool<br />

• Rags (nonsynthetic, ie., cotton)<br />

• Deburring Tool<br />

• Cement and Primer Applicators<br />

• Applicator Can or Bucket<br />

• Purple Primer P-70<br />

• Solvent Cement 705, 707, 711, 717, 719, 714<br />

• Tool Tray<br />

• Notched Boards<br />

TYPES OF CEMENT AND PRIMER<br />

1. FABCO WELD-ON Light Duty Industrial Grade PVC Solvent<br />

Cement #705 is for use with Schedule 40, DWV and Class (SDR<br />

rated) piping through 6”.<br />

2. FABCO WELD-ON Heavy Duty Gray Industrial Grade PVC<br />

Solvent Cement #711 is for use with Schedule <strong>80</strong> piping through<br />

6”. The gap-fi lling high viscous formulation may also be used for<br />

Schedule 40, drainage, conduit and all Class (SDR rated) piping<br />

through 6”.<br />

3. FABCO WELD-ON Extra Heavy Duty Gray Industrial Grade<br />

PVC Solvent #717, #719 Cement is for use with all PVC piping,<br />

especially 6” and larger. When applied, the very heavy bodied<br />

formulation maintains a generous coating with minimum change<br />

in thickness over the entire pipe circumference.<br />

4. FABCO WELD-ON Heavy Duty Light Gray Industrial Grade<br />

#714 CPVC Solvent Cement is for use with all sizes of Schedule<br />

40 and <strong>80</strong> CPVC piping. It may be used in any industrial or<br />

commercial applications suitable to CPVC.<br />

5. FABCO Purple Primer #P70 is for use with all PVC and CPVC<br />

piping applications. (Purple container label.) All of the products<br />

above are listed by IAPMO for pressure and drainage<br />

applications, and they are NSF approved for potable water.<br />

NOTE: Do not take shortcuts - follow instructions completely.<br />

PREPARATION FOR JOINING<br />

1. Cutting - Plastic pipe can be easily cut with a power or handsaw,<br />

circular or band saw. For best results, use fi ne-toothed<br />

blade (16-18 teeth per inch) with little or no set (maximum<br />

0.025 inch). A circumferential speed of about 6,000 ft./ min. is<br />

suitable for circular saws; band saw speed should be approximately<br />

3,000 ft./min. Carbide-tipped blades are preferable<br />

when quantities of pipe are to be cut. To ensure square-end<br />

cuts, a miter box, holddown or jig should be used. Pipe or<br />

tubing cutters can be used for smaller diameter pipe when the<br />

cutting wheel is specifi cally designed for plastic pipe.<br />

2. Deburring and Beveling - All burrs, chips, fi lings, etc.,<br />

should be removed from both the pipe I.D. and O.D. before<br />

joining. Use a knife, deburring tool or half-round, coarse fi le<br />

to remove all burrs. All pipe ends should be beveled to approximately<br />

the dimensions shown below for ease of socketing<br />

and to minimize the chances of wiping the solvent cement<br />

for the I.D. of the fi tting as the pipe is socketed:<br />

1/16"<br />

10 15<br />

3/32"<br />

to<br />

The beveling can be done with a coarse fi le or a beveling tool.<br />

3. Fitting Preparation - Prior to solvent welding, all fi ttings and<br />

couplings should be removed from their cartons and exposed<br />

for at least one hour to the same temperature conditions as the<br />

pipe in order to assure that they are thermally balanced before<br />

joining.<br />

4. Cleaning - Using a clean, dry cotton rag, wipe away all loose<br />

dirt and moisture from the I.D. and O.D. of the pipe end and<br />

the I.D. of the fi tting. DO NOT ATTEMPT TO SOLVENT<br />

WELD WET SURFACES.<br />

DANGER: Solvent cements and primer are extremely fl ammable<br />

and vapor harmful. Keep away from heat, sparks and open fl ame.<br />

Use only with adequate ventilation.<br />

Harmful if swallowed. Avoid prolonged breathing of vapor.<br />

Avoid contact with eyes, skin and clothing. Causes eye irritation.<br />

Repeated or prolonged skin contact causes skin irritation. Close<br />

container after each use.<br />

FIRST AID: In case of skin contact, fl ush with water; for eyes,<br />

fl ush with water for at least 15 minutes and seek medical attention.<br />

Wash contaminated clothing before reuse. If swallowed, DO NOT<br />

INDUCE VOMITING, call a Physician immediately.<br />

10<br />

10-7


10<br />

10-8<br />

INSTALLATION INSTRUCTIONS<br />

PRIMING<br />

The function of purple primer is to penetrate and soften the bonding<br />

surfaces of PVC and CPVC pipe and fi ttings. It is a product that<br />

penetrates rapidly. It is very effective on the hard-fi nished, high<br />

gloss products now being produced. Priming is a 3-step process as<br />

follows:<br />

1.<br />

Using a natural bristle brush about one-half the width of the<br />

pipe diameter to be jointed, apply Purple Primer freely to the<br />

inner fi tting socket. A rag is not recommended as repeated<br />

contact with skin may cause irritation or blistering. Keep the<br />

surface wet by maintaining a brushing motion of the applicator<br />

over the entire surface for fi ve to fi fteen seconds. Re-dip applicator<br />

as necessary but avoid puddling inside the fi tting.<br />

2. Apply primer to the pipe surface in the same manner making<br />

sure that the length of pipe evenly brushed is at least equal to<br />

the fi tting socket depth.<br />

3. Re-apply primer to the fi tting socket. Alternate applications of<br />

Purple Primer, start with the female component.<br />

For checking penetration, you should be able to scratch or scrape<br />

a few thousandths of the primed surfaces away. Repeated applications<br />

to either or both surfaces may be necessary. Weather<br />

conditions do affect priming action. In cold weather more time<br />

is required for proper penetration. NOTE: The pipe ends can be<br />

rested on notched boards to keep them clean and for ease of solvent<br />

cement application.<br />

Recommendations for Solvent Cement/Primer Application<br />

NOMINAL<br />

PIPE SIZE<br />

BRUSH<br />

WIDTH* ROLLER LENGTH<br />

DAUBERS (Comm./Res Piping Only)<br />

(Inches) (Inches) (Inches)<br />

Pressure Joints Non-Press. Joints<br />

1/4 1/4 Not Recommended N/A N/A<br />

1/2 1/2 Not Recommended 3/4” Diameter 3/4” Diameter<br />

3/4 1/2 Not Recommended 3/4” Diameter 3/4” Diameter<br />

1 1/2 Not Recommended 3/4” Diameter 3/4” Diameter<br />

1 1/4 1 Not Recommended 1-1/2 Diameter 1-1/2 Diameter<br />

1 1/2 1 Not Recommended 1-1/2 Diameter 1-1/2 Diameter<br />

2 1 Not Recommended 1-1/2 Diameter 1-1/2 Diameter<br />

2 1/2 1 1/2 Not Recommended Not Recommended 1-1/2 Diameter<br />

3 1 1/2 Not Recommended Not Recommended 1-1/2 Diameter<br />

4 2 3 Not Recommended 1-1/2 Diameter<br />

6 3 3 Not Recommended 1-1/2 Diameter<br />

8 4 7 Not Recommended Not Recommended<br />

10 4 to 6 7 Not Recommended Not Recommended<br />

12 4 to 6 7 Not Recommended Not Recommended<br />

Natural bristle brushes should always be specifi ed. It is recognized<br />

that the recommended brush width may not always be readily<br />

available. However, the selection should come as close as possible<br />

to the recommended width in order to ensure complete coverage<br />

with a minimum number of brush strokes.<br />

SOLVENT CEMENT APPLICATION<br />

Before the primer dries, use a second applicator (see chart on<br />

preceding page for specifi c recommendations) to apply solvent cement<br />

in a 3-step process as follows:<br />

1.<br />

2.<br />

3.<br />

Cover the pipe liberally with solvent cement for a length at<br />

least equal to that of the fi tting socket depth. It is important<br />

not to be stingy with cement.<br />

Continuing with alternate surface application, coat the fi tting<br />

socket thoroughly with a medium layer of solvent cement.<br />

Avoid puddling in the socket. On belled end pipe, do not coat<br />

beyond the socket depth or allow cement to run beyond the<br />

bell.<br />

Put a second coat of cement on the pipe. This completes the<br />

six steps of alternate surface applications for a joint – three of<br />

primer and three of solvent cement – starting with the female<br />

component. Cement layers must be without voids and suffi<br />

cient to fi ll any gaps in the joints.


JOINING<br />

1. Immediately upon fi nishing cement application and before it<br />

starts to set, insert the pipe to the full socket depth while rotating<br />

the pipe or fi tting a 1/4 turn to ensure complete and even<br />

distribution of the cement. Hold joint together for a minimum<br />

of 10 to 15 seconds to make sure that pipe does not move or<br />

back out of the socket.<br />

2.<br />

For pipe sizes 6” and larger, a joining crew consisting of<br />

two men is recommended and the following additional steps<br />

necessary:<br />

a. Rotation of the pipe in the fi tting may be omitted.<br />

b. Hold joint together for 1 to 3 minutes depending on<br />

pipe size.<br />

c. As an aid for joining in these larger sizes, it is<br />

recommended that a come-along or pipe joining tool<br />

be used.<br />

EXCESS CEMENT<br />

Immediately after joining and before joint is set, gently place it<br />

back onto a level surface, wipe off all excess cement from the<br />

circumference of the pipe and fi tting.<br />

JOINT INTEGRITY<br />

PVC and CPVC piping joint integrity depends greatly upon following<br />

exactly and by intent <strong>Fabco</strong>’s specifi c handling, inspection,<br />

storage, shipping, fabrication, installation, testing and operating<br />

instructions. Joint integrity also depends greatly upon an infi -<br />

nitely wide, unpredictable and uncontrollable set of product and<br />

environmental conditions that go into determining the length of<br />

joint drying times before it may be moved; handled; low, high or<br />

working pressure tested. These conditions include size of pipe,<br />

surface temperature of the joint, dry joint interference fi t and relative<br />

humidity. Drying times will be faster with smaller pipe, higher<br />

surface temperatures, tighter interference fi ts and lower relative humidity.<br />

Drying times will be slower when conditions are reversed.<br />

Because of these almost infi nite and completely unpredictable<br />

variety of drying conditions that can exist from job to job and from<br />

time to time, FABCO only specifi cally recommends for its PVC<br />

and CPVC products the below solvent welding joining temperatures<br />

and joint drying times:<br />

1.<br />

2.<br />

The actual joining should not be done in atmospheric temperatures<br />

below 40°F or above 90°F when exposed to direct<br />

sunlight.<br />

FABCO recommends that 72 hours of joint drying time should<br />

elapse for all sizes of pipe and drying temperatures before the<br />

joint is subjected to any appreciable internal or external pressure<br />

on a full time basis.<br />

HANDLING<br />

During the initial setting of the cement, which begins about two<br />

minutes after application (on small sizes), be careful not to move<br />

or disturb the joint.<br />

FABCO offers, as a non-liability supplier, the following drying<br />

times as a guide in aiding the installer, engineer, owner or other<br />

decision making party in deciding at his own risk when the joints<br />

are suffi ciently dry for movement; handling; low pressure, initial<br />

joint testing, application of high pressure tests<br />

and introduction of working pressure. These drying times are<br />

based upon a combination of past fi eld experience and laboratory<br />

tests.<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

PVC and CPVC Joint Movement Times<br />

HOT WEATHER<br />

90° - 150° F<br />

Surface<br />

Temperature<br />

MILD<br />

WEATHER*<br />

50° - 90° F<br />

Surface<br />

Temperature<br />

COLD<br />

WEATHER*<br />

10°- 50°F<br />

Surface<br />

Temperature<br />

1/4” - 1 1/4” 12 Min. 20 Min. 30 Min.<br />

1-1/2” - 2-1/2” 30 Min. 45 Min. 1 Hr.<br />

3” - 4” 45 Min. 1 Hr. 1 Hr. & 30 Min.<br />

6” - 8” 1 Hr. 1 Hr. & 30 Min. 2 Hrs. & 30 Min.<br />

10” - 12” 2 Hrs. 3 Hrs. 5 Hrs.<br />

*The temperatures above are drying temperatures and should not<br />

be confused with atmospheric, joining temperatures<br />

recommendations and limitations. See section on “JOINT<br />

INTEGRITY”.<br />

PRESSURE TESTING<br />

CAUTION: AIR OR COMPRESSED GAS IS NOT RECOM-<br />

MENDED AS A MEDIA FOR PRESSURE TESTING OF PLAS-<br />

TIC PIPING SYSTEMS.<br />

1. Initial Joint Testing - Initial joint testing of PVC and CPVC<br />

pipe could possibly be accomplished to 10% of its hydrostatic<br />

pressure rating after the below drying times:<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

HOT WEATHER<br />

90° - 150° F<br />

Surface<br />

Temperature<br />

MILD<br />

WEATHER*<br />

50° - 90° F<br />

Surface<br />

Temperature<br />

COLD<br />

WEATHER*<br />

10°- 50°F<br />

Surface<br />

Temperature<br />

1/2” - 1 1/4” 4 Hrs. 5 Hrs. 7 Hrs.<br />

1-1/2” - 2-1/2” 6 Hrs. 8 Hrs. 10 Hrs.<br />

3” - 4” 8 Hrs. 18 Hrs. 24 Hrs.<br />

6” - 8” 12 Hrs. 24 Hrs. 48 Hrs.<br />

10” - 12” 18 Hrs. 36 Hrs. 72 Hrs.<br />

PVC and CPVC Joint Drying Times at 10% Pressure Testing<br />

*The temperatures above are drying temperatures and should not<br />

be confused with atmospheric joining temperature recommendations<br />

and limitations. See section on “JOINT INTEGRITY”.<br />

10<br />

10-9


10<br />

2. High Pressure Testing - The PVC and CPVC pipe can be<br />

pressure tested up to 100% of its hydrostatic pressure rating<br />

after drying times listed in the table which follows:<br />

10-10<br />

NOMINAL<br />

PIPE<br />

SIZE<br />

HOT WEATHER<br />

90° - 150° F<br />

Surface<br />

Temperature<br />

INSTALLATION INSTRUCTIONS<br />

MILD<br />

WEATHER*<br />

50° - 90° F<br />

Surface Temperature<br />

COLD<br />

WEATHER*<br />

10°- 50°F<br />

Surface<br />

Temperature<br />

1/2” - 1 1/4” 4 Hrs. 5 Hrs. 7 Hrs.<br />

1-1/2” - 2-1/2” 6 Hrs. 8 Hrs. 10 Hrs.<br />

3” - 4” 8 Hrs. 18 Hrs. 24 Hrs.<br />

6” - 8” 12 Hrs. 24 Hrs. 48 Hrs.<br />

10” - 12” 18 Hrs. 36 Hrs. 72 Hrs.<br />

PVC and CPVC Joint Drying Times for 100% Pressure<br />

Testing The temperatures above are drying temperatures and<br />

should not be confused with atmospheric, joining temperature<br />

recommendations and limitations. See section on “JOINT INTEG-<br />

RITY”.<br />

3. Full-Time Working Pressure - PVC and CPVC joints may<br />

be introduced to maximum working pressure on a full-time<br />

basis after approximately four times the drying time shown<br />

above for 100% pressure testing.<br />

DO’S AND DON’TS<br />

Do:<br />

• Use the proper applicator (See chart for specifi c recommendations).<br />

• Use proper type of solvent cement for the job.<br />

• Apply the cement while the primer is still wet.<br />

• Follow the instructions completely.<br />

Don’t:<br />

• Attempt to solvent weld under the following conditions:<br />

•<br />

1. If it is raining<br />

2. If atmospheric temperature is below 40°F.<br />

3. If under direct exposure to sun at atmospheric<br />

temperatures above 90°F.<br />

Discard empty cans of solvent, primer or rags in trench or near<br />

piping. Concentrated fumes or dripping cement or primer can<br />

cause piping failure.<br />

HOT WEATHER CEMENTING<br />

Since cement contains a solvent, certain precautions or steps<br />

should be taken when the atmospheric temperature is above 90°F<br />

to avoid excessive evaporation of the solvent from the cement<br />

just prior to joining. Such evaporation will cause the cement to<br />

prematurely set before joining, thus, adversely affecting the joint<br />

integrity. Use one or a combination of the below to reduce the<br />

chances of this condition occurring:<br />

1.<br />

2.<br />

3.<br />

4.<br />

Shade or shelter the joint surfaces from direct exposure to the<br />

sun’s rays for at least one hour prior to joining and during the<br />

joining process.<br />

Make cement joints during early morning hours.<br />

Apply cement quickly. On 6” and larger pipe, it is recom-<br />

mended that two men apply cement to pipe surface while the<br />

third applies it to the fi tting socket.<br />

Join pipe to fi ttings as quickly as possible after applying cement.<br />

COLD WEATHER CEMENTING<br />

Because the solvents in the cement will not evaporate as readily<br />

when the temperature is below 40°F, the pipe joints will not set<br />

up as rapidly in cold weather. If solvent cementing must be done<br />

when the temperature is below 40°F, the following suggestions are<br />

offered:<br />

1.<br />

2.<br />

3.<br />

4.<br />

Store pipe, fi ttings, cement and primer in a heated area.<br />

Pre-fab as much of the system as possible in a heated work<br />

area.<br />

Joints that must be made outside should be protected with<br />

a portable shelter and heated with indirect heat to surface<br />

temperatures about 40°F prior to joining. The shelter and<br />

heat should remain in place for at least two hours after joint<br />

assembly.<br />

Pipe and fi ttings must be dry prior to joining and the joints<br />

should be kept dry until the cement has had suffi cient time to<br />

set.<br />

CAUTION: DO NOT ATTEMPT TO SPEED THE SETTING OR<br />

DRYING OF THE CEMENT BY APPLYING DIRECT HEAT TO<br />

THE SOLVENT WELDED JOINT. Forced rapid drying by heating<br />

will cause the cement solvents to boil off, forming porosity,<br />

bubbles and blisters in the cement fi lm.<br />

HANDLING OF PRIMER AND CEMENT<br />

NOTE: Observe the “use prior to” date. Cement has a limited shelf<br />

life. Do not permit solvent cement can to stand open. Do not use<br />

cement that has dried to the point where it become lumpy and<br />

stringy. Throw it away. Do not attempt to thin out sluggish cement<br />

with thinner or primer.<br />

ESTIMATED SOLVENT CEMENT REQUIREMENTS<br />

The below estimated PVC and CPVC solvent cement requirements<br />

should only be considered as a guideline for usage and could vary<br />

according to a wide variety of installation conditions. Further,<br />

these estimates should in no way be used to restrict the liberal cement<br />

application instructions recommended for the pipe.


Number of Joints Per...*<br />

PIPE SIZE PINT QUART GALLON<br />

1/2” 130 260 1,040<br />

3/4” <strong>80</strong> 160 640<br />

1” 70 140 560<br />

1-1/4” 50 100 400<br />

1-1/2” 35 70 2<strong>80</strong><br />

2” 20 40 160<br />

2-1/2” 17 34 136<br />

3” 15 30 120<br />

4” 10 20 <strong>80</strong><br />

5” 8 16 64<br />

6” N/R 8 24<br />

8” N/R 3 12<br />

10” N/R N/R 10<br />

12” N/R N/R 6<br />

*Each joint represents one socket in a fi tting.<br />

INSTALLATION INSTRUCTIONS<br />

THERMO-SEALING (Socket Fusion)<br />

INSTRUCTIONS FOR POLYPROPYLENE AND<br />

PVDF PRESSURE PIPING SYSTEMS<br />

SCOPE<br />

The socket fusion joining method which is detailed herein applies<br />

to all FABCO polypropylene and PVDF pressure piping systems<br />

including molded socket fi ttings, and socket type valve connections.<br />

This procedure involves the application of regulated heat<br />

uniformly and simultaneously to pipe and fi tting mating surfaces<br />

so that controlled melting occurs at these surfaces.<br />

All recommendations and instructions presented herein for socket<br />

fusion are based upon the use of a Thermo-Seal fusion tool for applying<br />

uniform heat to pipe and fi ttings.<br />

Joining Equipment and Materials<br />

- Cutting tools<br />

- Cotton rags<br />

- Deburring tool<br />

- Thermo-Seal tool<br />

- Electric Model NA with 1/2” - 2” tool pieces or<br />

- Electric Model NB with 1/2” - 4” tool pieces<br />

- Vise<br />

TYPES OF JOINING TOOLS<br />

ELECTRIC MODEL tools are available for making socket fusion<br />

joints. They are the preferred socket fusion tools because the thermostatically<br />

controlled heat source automatically maintains fusion<br />

temperatures within the recommended range.<br />

1.<br />

2.<br />

Electric Model NA. This tool which is electrically heated and<br />

thermostatically controlled, is used to join polypropylene and<br />

PVDF pipe, and valves and fi ttings in sizes 1/2” through 2”.<br />

This unit operates on 110 VAC (6.7 amps; <strong>80</strong>0 watts) electrically<br />

and is fi tted with ground wires.<br />

Electric Model NB. This tool is also electrically heated and<br />

thermostatically controlled and is used to join polypropylene<br />

pipe and fi ttings in sizes 1/2” through 4”. This unit operates<br />

on 110 VAC (1.38 amps; 1650 watts) electrically and is fi tted<br />

with ground wires.<br />

CAUTION: SOCKET FUSION AND FILLET WELDING<br />

INVOLVE TEMPERATURES IN EXCESS OF 540°F. SEVERE<br />

BURNS CAN RESULT FROM CONTACTING EQUIPMENT<br />

OR MOLTEN PLASTIC MATERIAL AT OR NEAR THESE<br />

TEMPERATURES.<br />

PREPARATION FOR JOINING<br />

1. Cutting<br />

Polypropylene or PVDF can be easily cut with a power or hand<br />

saw, circular or band saw. For best results, use the fi ne-toothed<br />

blades (16-18 teeth per inch). A circumferential speed of about<br />

6,000 ft/min. is suitable for circular saws; band saw speed should<br />

be approximately 3,000 ft/min. Carbide-tipped blades are preferable<br />

when large quantities of pipe are to be cut. It is important that<br />

the pipe ends be cut square. To ensure square end cuts, a miter<br />

box, hold down or jig must be used. Pipe or tubing cutters can also<br />

be used to produce square, clean cuts, however, the cutting wheel<br />

should be specifi cally designed for plastic.<br />

2. Deburring and Beveling<br />

All burrs, chips, fi ling, etc., should be removed from both the<br />

pipe I.D. and O.D. before joining. Use a knife, deburring tool or<br />

half-round, coarse fi le to remove all burrs. All pipe ends should be<br />

beveled to approximately the dimensions shown below for ease<br />

of socketing and to minimize the chances of wiping melt material<br />

from the I.D. of the fi tting as the pipe is socketed. The beveling<br />

can be done with a coarse fi le or a beveling tool.<br />

1/16"<br />

10 15<br />

3/32"<br />

to<br />

3. Cleaning<br />

Using a clean, dry cotton rag, wipe away all loose dirt and moisture<br />

from the I.D. and O.D. of the pipe end and the l.D. of the<br />

fi tting. DO NOT ATTEMPT TO SOCKET FUSE WET<br />

SURFACES.<br />

10<br />

10-11


10<br />

4. Joint Sizing<br />

In order to provide excess material for fusion bonding, polypropylene<br />

and PVDF components are manufactured to socket dimensions<br />

in which the socket I.D. is smaller than the pipe O.D. Therefore, it<br />

should not be possible to easily slip the pipe into the fi tting socket<br />

past the initial socket entrance depth and in no case should it ever<br />

be possible to bottom the pipe in the socket prior to fusion.<br />

Before making socket fusion joints, fi ttings should be checked for<br />

proper socket dimensional tolerances, based on the above discussion,<br />

by attempting to insert the pipe into the fi tting socket. If a<br />

fi tting socket appears to be oversize, it should not be used.<br />

10-12<br />

INSTALLATION INSTRUCTIONS<br />

5. Planning Construction<br />

Socket fusion joints are more easily made when there is suffi cient<br />

space to properly secure the Thermo-Seal tool and to maneuver<br />

pipe and fi ttings into the Thermo-Seal tool. Therefore, it is<br />

recommended that the piping system be prefabricated, as much as<br />

possible, in an area where there is suffi cient room to work, and that<br />

as few joints as possible should be made in areas where there is<br />

limited working space. Mechanical joints such as fl anges or unions<br />

may be considered in extremely tight areas.<br />

6. Thermo-Seal Tool Set Up<br />

a. Install the male and female tool pieces on either side of the<br />

Thermo-Seal tool and secure with set screws.<br />

b. Insert the electrical plug into a grounded 110 VAC electrical<br />

source, and allow the tool to come to the proper operating temperature.<br />

The tool temperature is read directly from the mounted<br />

temperature gauge, and tool temperature can be adjusted by turning<br />

the thermostat adjustment screw with a screwdriver. (Counterclockwise)<br />

to raise the temperature and clockwise to lower the<br />

temperature.)<br />

NOTE: One turn of the adjustment screw will give approximately<br />

a 25°F temperature change<br />

IMPORTANT: Good socket fusion joints can be made only when<br />

the Thermo-Seal tool is operating at the proper temperature, and<br />

only when the length of time that the pipe and fi ttings remain on<br />

the heated tool pieces does not exceed those times recommended<br />

for the particular size of pipe and fi tting to be joined. Please consult<br />

the user manual for your particular system.<br />

Excessive temperatures and excessive heating times will result in<br />

excessive melting at and below the surfaces of the fi tting socket<br />

I.D. and pipe O.D. When the pipe is inserted into the fi tting socket,<br />

excessive melt material needed for socket fusion will be scraped<br />

from the socket wall and into the fi tting waterway and the resulting<br />

joint will be defective. Low temperatures and insuffi cient heating<br />

times will result in a lack of or incomplete melting making it<br />

impossible to make a good socket fusion joint.<br />

MAKING SOCKET FUSION JOINTS<br />

1. Place the proper size depth gauge over the end of the pipe.<br />

2. Attach the depth gauging clamp to the pipe by butting the clamp<br />

up to the end of the depth gauge and locking it into place. Then<br />

remove the depth gauge.


INSTALLATION INSTRUCTIONS<br />

3. Simultaneously place pipe and fi tting squarely and fully on heat<br />

tool pieces so that the I.D. of the fi tting and the O.D. of the pipe<br />

are in contact with the heating surfaces. Care should be taken to insure<br />

that the pipe and fi tting are not cocked when they are inserted<br />

on the tool pieces.<br />

4. Hold the pipe and fi tting on the tool pieces for the prescribed<br />

amount of time. During this time a bead of melted material will appear<br />

around the complete circumference of the pipe at the entrance<br />

of the tool piece.<br />

5. Simultaneously remove the pipe and fi tting from the tool pieces<br />

and immediately insert the pipe, squarely and fully and without<br />

purposeful rotation, into the socket of the fi tting. Hold the completed<br />

joint in place and avoid relative movement between components<br />

for at least 15 seconds.<br />

6. Once a joint has been completed the clamp can be removed and<br />

preparation for the next joint can be started.<br />

7. The surfaces of the female and male tool pieces are Tefl on<br />

coated to prevent sticking of the hot plastic. It is important that<br />

the tool pieces be kept as clean as possible. Any residue left on the<br />

tool pieces should be removed immediately by wiping with a cotton<br />

cloth. CAUTION: HOT PLASTIC MATERIAL CAN CAUSE<br />

SEVERE BURNS; AVOID CONTACT WITH IT.<br />

Procedures for making good socket fusion joints can be summarized<br />

into fi ve basic principles as follows:<br />

1. The tool must be operated at the proper temperature.<br />

2. The pipe end must be beveled.<br />

3. The fi tting must be slipped squarely onto the male tool while the<br />

pipe is simultaneously inserted into the female tool.<br />

4. The fi tting and pipe must not remain on the heat tool for an<br />

excessive period of time. Recommended heating times must be<br />

followed.<br />

5. The pipe must be inserted squarely into the fi tting socket immediately<br />

after removal from the heated tools.<br />

6. The Thermo-Seal tool must be kept clean at all times.<br />

PRESSURE TESTING<br />

The strength of a socket fusion joint develops as the material in the<br />

bonded area cools. One hour after the fi nal joint is made, a socket<br />

fusion piping system can be pressure tested up to 100% of its<br />

hydrostatic pressure rating.<br />

CAUTION: AIR OR COMPRESSED GAS IS NOT RECOM-<br />

MENDED AND SHOULD NOT BE USED AS A MEDIA FOR<br />

PRESSURE TESTING OF PLASTIC PIPING SYSTEMS.<br />

FILLET WELDING<br />

SCOPE<br />

The joining procedure covered herein applies only to 6” polypropylene<br />

drainage or non-pressure systems. Fillet Welding is not<br />

recommended as a primary joining technique for pressure rated<br />

systems.<br />

Joining Equipment and Materials<br />

- Cutting and deburring tools<br />

- Plastic welding gun with fl exible hose, pressure regulator and<br />

10-13<br />

10


10<br />

gauge<br />

- Welding and tacking tips<br />

- Compresses air supply or bottled nitrogen (see note below)<br />

- 1/8” welding rod<br />

- Cotton rags<br />

Joining<br />

NOTE: Fillet welding of thermoplastics is quite similar to the<br />

acetylene welding or brazing process used with metals. The fundamental<br />

differences are that the plastic rod must always be the same<br />

basic material as the pieces to be joined; and heated gas, rather<br />

than burning gas, is used to melt the rod and adjacent surfaces.<br />

Because of its economy, compressed air is normally the gas of<br />

choice for most plastic welding. A welding gun which generates its<br />

own air supply is frequently desirable for fi eld-made pipe joints<br />

where ultimate weld strength is not required. For welding guns<br />

which require compressed gas, nitrogen is preferable when the<br />

compressed plant air system does not contain adequate drying and<br />

fi ltration (Presence of moisture in the gas stream causes premature<br />

failure in the heater element of the welding gun. Impurities in<br />

the gas stream, particularly those in oil, may oxidize the plastic<br />

polymer, resulting in loss of strength. Polypropylene is known to<br />

be affected in this manner).<br />

1. Insert pipe fully and squarely into the fi tting after removing all<br />

dirt, oil, moisture and loose particles of plastic material from the<br />

welding surfaces by wiping with a clean cotton cloth.<br />

2. Adjust the nitrogen/air pressure between approximately 3 and 8<br />

psi and further adjust the pressure as necessary to control both<br />

temperature and rate of welding.<br />

10-14<br />

INSTALLATION INSTRUCTIONS<br />

NOTE: Tacking required prior to welding. 6” polypropylene joints<br />

require a slip fi t. Therefore, they must be dry fi tted and tack welded<br />

to prevent movement of the pipe and fi tting prior to the application<br />

of welding rod. Special welding gun tips are required for tacking.<br />

A low strength bond is accomplished by pulling the heated tacking<br />

tip along while directly in contact with the interface of pipe and fi t-<br />

ting at an angle of 75° to <strong>80</strong>° . Initially, joints are tack-fused at four<br />

intervals. Then at least one complete revolution around the joint is<br />

made to provide a uniform groove for subsequent rod welding.<br />

3. Holding the polypropylene welding rod at an angle of 75° to the<br />

joint and while maintaining pressure on the rod, apply heat uniformly<br />

to the rod and the pipe and fi tting with an arching motion<br />

of the welding torch.<br />

The degree of heating can be controlled by regulating the nitrogen/<br />

air fl ow to the welding gun or by regulating the distance from the<br />

tip of the welding gun to the work. Too much heat will over melt<br />

the polypropylene material and cause it to splash. Too little heat<br />

will result in incomplete fusion. Lay three separate weld beads in<br />

the following manner for a full fi llet weld:<br />

A. Pipe to fi tting<br />

B. Pipe to bead<br />

C. Fitting to bead<br />

When terminating each weld bead, the bead should be lapped on<br />

top of (never along-side) itself for a distance of 3/8” to 1/2”<br />

insights to hot gas welding see REPAIRING THERMOPLASTIC<br />

PIPE JOINTS.<br />

FLANGED JOINTS<br />

SCOPE<br />

Flanging is used extensively for plastic process lines that require<br />

periodic dismantling. Plastic fl anges are factory fl anged valves and<br />

fi ttings in PVC, CPVC, PVDF and polypropylene are available in a<br />

full range of sizes and types for joining to pipe by solvent welding,<br />

threading or socket fusion as in the case with polypropylene with<br />

PVDF.<br />

Gasket seals between the fl ange faces should be an elastomeric full<br />

fl at faced gasket with a hardness of 50 to 70 durometer. FABCO<br />

can provide neoprene gaskets in the 1/2” through 12” range having<br />

an 1/8” thickness. For chemical environments too aggressive for<br />

neoprene another resistant elastomer should be used.<br />

When it is necessary to bolt plastic and metal fl anges - use fl at face<br />

metal fl anges - not raised face, and use recommended torques<br />

shown in table under “INSTALLATION TIPS”.


INSTALLATION INSTRUCTIONS<br />

DIMENSIONS<br />

Bolt circle and number of bolt holes for the fl anges are the same as<br />

Class 150 metal fl anges per ANSI B16.5. Threads are tapered iron<br />

pipe size threads per ANSI B1.20.1. The socket dimensions<br />

conform to ASTM D-2467 which describes 1/2” through 8” sizes<br />

and ASTM D439 for Schedule <strong>80</strong> CPVC which gives dimensional<br />

data for 1/2” through 6”. Internal <strong>Fabco</strong> specifi cations have been<br />

established for the 10” and 12” PVC patterns and 8” CPVC design,<br />

as well as socket designs for polypropylene and PVDF.<br />

PRESSURE RATING<br />

As with all other thermoplastic piping components, the maximum<br />

non-shock operating pressure is a function of temperature.<br />

Maximum pressure rating for FABCO valves, unions and fl anges<br />

is 150 psi. Above 100°F refer to the TEMPERATURE CORREC-<br />

TION FACTOR CHART HEREIN.<br />

SEALING<br />

The faces of fl anges are tapered back away from the orifi ce area at<br />

a 1/2 to 1 degree pitch so that when the bolts are tightened the<br />

faces will be pulled together generating a force in the water way<br />

area to improve sealing.<br />

INSTALLATION TIPS<br />

Once a fl ange is joined to pipe, the method for joining two fl anges<br />

together is as follows:<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

Make sure that all the bolt holes of the mating fl anges match<br />

up. It is not advisable to twist the fl ange and pipe to achieve<br />

this.<br />

Use fl at washers under bolt heads and nuts.<br />

Insert all bolts. (Lubricate bolts.)<br />

Make sure that the faces of the mating fl anges are not separated<br />

by excessive distance prior to bolting down the fl anges.<br />

The bolts on the plastic fl anges should be tightened by pull-<br />

ing down the nuts diametrically opposite each other using a<br />

torque wrench. Complete tightening should be accomplished<br />

in stages and the fi nal torque values shown in the table should<br />

be followed for the various sizes of fl anges. Uniform stress<br />

across the fl ange will eliminate leaky gaskets.<br />

FLANGE SIZE RECOMMENDED TORQUE*<br />

1/2 - 1-1/2” 10 - 15 ft.lbs.<br />

2 - 4” 20 - 30 ft.lbs.<br />

6 - 8” 33 - 50 ft.lbs.<br />

10” 53 - 75 ft.lbs.<br />

12” <strong>80</strong> - 110 ft.lbs.<br />

*For a well lubricated bolt with fl at washers under bolt head and nut.<br />

The following tightening pattern is suggested for the fl ange bolts.<br />

6.<br />

5<br />

1<br />

8<br />

3 4<br />

7 6<br />

2<br />

If the fl ange is mated to a rigid and stationary fl anged object,<br />

or a metal fl ange, particularly in a buried situation where<br />

settling could occur with the plastic pipe, the adjacent plastic<br />

pipe must be supported or anchored to eliminate potential<br />

stressing of the fl ange joint.<br />

REPAIRING THERMOPLASTIC<br />

PIPE JOINTS<br />

SCOPE<br />

The most common method for repairing faulty and leaking joints is<br />

hot gas welding at the fi llet formed by the junction of the fi tting<br />

socket entrance and the pipe. Hot gas welding (which is similar<br />

to gas welding with metals except that hot gas is used for melting<br />

instead of a direct fl ame) consists of simultaneously melting the<br />

surface of a plastic fi ller rod and the surfaces of the base material<br />

in the fi llet area while forcing the softened rod into the softened<br />

fi llet. Welding with plastics involves only surface melting because<br />

plastics unlike metal must never be “puddled”. Therefore, the resulting<br />

weld is not as strong as the parent pipe and fi tting material.<br />

This being the case, fi llet welding as a repair technique is recommended<br />

for minor leaks only. It is not recommended as a primary<br />

joining technique for pressure rated systems.<br />

WELDING TOOLS AND MATERIALS<br />

- Plastic welding gun with pressure regulator, gauge and hose.<br />

- Filler rod<br />

- Emery cloth<br />

- Cotton rags<br />

- Cutting pliers<br />

- Hand grinder (optional)<br />

- Compressed air supply of bottled nitrogen<br />

- Source of compressed air<br />

WELD AREA PREPARATION<br />

Wipe all dirt, oil and moisture from the joint area. A very mild<br />

solvent may be necessary to remove oil.<br />

CAUTION: MAKE SURE THAT ALL LIQUID HAS BEEN<br />

REMOVED FROM THE PORTION OF THE PIPING SYSTEM<br />

WHERE THE WELD IS TO BE MADE.<br />

10<br />

10-15


10<br />

10-16<br />

If the weld is to repair a leaking solvent cemented joint, all residual<br />

cement, which is easily scorched during welding, must be<br />

removed from the fi llet by using emery cloth. If the weld is to seal<br />

a threaded joint, a fi le can be used to remove threads in the weld<br />

area in order to provide a smooth surface.<br />

WELDING FAULTY JOINTS<br />

1.<br />

2.<br />

3.<br />

INSTALLATION INSTRUCTIONS<br />

Remove residual solvent cement from the weld area using<br />

emery cloth. When welding threaded joints, a fi le can be used<br />

to remove threads in the weld area.<br />

Wipe the weld area clean of dust, dirt and moisture.<br />

Determine the amount for the correct fi ller rod (see Table No.<br />

1 on page 9-22) necessary to make one complete pass around<br />

the joint by wrapping the rod around the pipe to be welded.<br />

Increase this length enough to allow for handling of the rod to<br />

the end of the pass.<br />

4.<br />

5.<br />

Make about a 60° angular cut on the lead end of the fi ller rod.<br />

This will make it easier to initiate melting and will insure fusion<br />

of the rod and base material at the beginning of the weld.<br />

Welding temperatures vary for different thermoplastic materials<br />

(500°F - 550°F for PVC and CPVC, 550°F – 600°F for<br />

PP, 575°F - 600°F for PVDF). Welding temperatures can be<br />

adjusted for the various thermoplastic materials as well as<br />

any desired welding rate, by adjusting the pressure regulator<br />

(which controls the gas fl ow rate) between 3 and 8 PSI.<br />

CAUTION: For welding guns which require compressed gas,<br />

nitrogen is preferred when the compressed plant air system does<br />

not contain adequate drying and fi ltration. (Presence of moisture<br />

in the gas stream causes premature failure in the heater element of<br />

the welding gun. Impurities in the gas stream, particularly those in<br />

oil, may oxidize the plastic polymer, resulting in loss of strength.<br />

Polypropylene is known to be affected in this manner).<br />

6.<br />

With air or an inert gas fl owing through the welding torch,<br />

insert the electrical plug for the heating element into an appropriate<br />

electrical socket to facilitate heating of the gas and<br />

wait approximately 7 minutes for the welding gas to reach the<br />

proper temperature.


CAUTION: THE METAL BARREL OF THE WELDING TORCH<br />

HOUSES THE HEATING ELEMENT SO IT CAN ATTAIN EX-<br />

TREMELY HIGH TEMPERATURES. AVOID CONTACT WITH<br />

THE BARREL AND DO NOT ALLOW IT TO CONTACT ANY<br />

COMBUSTIBLE MATERIALS.<br />

7.<br />

8.<br />

INSTALLATION INSTRUCTIONS<br />

Place the leading end of the fi ller rod into the fi llet formed by<br />

the junction of the pipe and fi tting socket entrance. Holding<br />

the fi ller rod at an angle of 90° to the joint for PVC, CPVC<br />

and Kynar, 75° to the joint for polypropylene, pre-heat the<br />

surfaces for the rod and base materials at the weld starting<br />

point by holding the welding torch steady at approximately<br />

1/4 to 3/4 inches from the weld starting point and directing<br />

the hot gas in this area until the surfaces become tacky . While<br />

preheating, move the rod up and down slightly so that the<br />

rod slightly touches the base materials. When the surfaces<br />

become tacky, the rod will stick to the base material.<br />

Advance the fi ller rod forward by applying a slight pressure<br />

to the rod. Simultaneously applying even heat to the surfaces<br />

of both the fi ller rod and base material by moving the torch<br />

with a fanning or arcing motion at a rate of about 2 cycles per<br />

second. The hot gas should be played equally on the rod and<br />

base material (along the weld line) for a distance of about 1/4<br />

inch from the weld point.<br />

IMPORTANT: If charring of the base or rod material occurs,<br />

move the tip of the torch back slightly, increase the fanning frequency<br />

or increase the gas fl ow rate. If the rod or base materials<br />

do not melt suffi ciently reverse the previously discussed corrective<br />

procedures. Do not apply too much pressure to the rod because this<br />

will tend to stretch the weld bead causing it to crack and separate<br />

after cooling.<br />

9.<br />

Since the starting point for a plastic weld is frequently the<br />

weakest part of the weld, always terminate a weld by lapping<br />

the bead on top of itself for a distance of 3/8 to 1/ 2 inches.<br />

Never terminate a bead by overlapping the bead side by side.<br />

10. When welding large diameter pipe, three weld passes may be<br />

required. The fi rst bead should be deposited at the bottom of<br />

the fi llet and subsequent beads should be deposited on each<br />

side of the fi rst bead. When making multiple pass welds, the<br />

starting points for each bead should be staggered and ample<br />

time must be allowed for each weld pass to cool before proceeding<br />

with additional welds.<br />

11. Properly applied plastic welds can be recognized by the<br />

presence of small fl ow lines or waves on both sides of the<br />

deposited bead. This indicates that suffi cient heat was applied<br />

to the surfaces of the rod and base materials to effect adequate<br />

melting and that suffi cient pressure was applied to the rod to<br />

force the rod melt to fuse with base material melt. If insuffi<br />

cient heat is used when welding PVC, CPVC or PVDF, the<br />

fi ller rod will appear in its original form and can easily be<br />

pulled away from the base material. Excessive heat will result<br />

in a brown or black discoloration of the weld. In the case of<br />

polypropylene, excessive heat will result in a fl at bead with<br />

oversized fl ow lines.<br />

10-17<br />

10


10<br />

12. Always unplug the electrical connection to the heating element<br />

and allow the welding gun to cool before shutting off the<br />

gas or air supply to the gun.<br />

WELDING PRINCIPLES<br />

The procedures for making good thermoplastic welds can be<br />

summarized into four basic essentials:<br />

1. Correct Heating – Excessive heating will char or overmelt.<br />

Insuffi cient heating will result in incomplete melting.<br />

2.<br />

3.<br />

4.<br />

10-18<br />

Correct Pressure – Excessive pressure can result in stress<br />

INSTALLATION INSTRUCTIONS<br />

cracking when the weld cools. Insuffi cient pressure will result<br />

in incomplete fusion of the rod material with the base material.<br />

Correct angle – Incorrect rod angle during welding will stretch<br />

the rod and the fi nished weld will crack upon cooling.<br />

Correct speed – Excessive welding speed will stretch the weld<br />

bead and the fi nished weld will crack upon cooling.<br />

Rod Size and Weld Passes<br />

Filler rod size and the number of weld passes required to make a<br />

good plastic weld are dependent upon the size of the pipe to be<br />

welded as presented below. Do not use fi ller rod larger than 1/8”<br />

in diameter when welding with CPVC. Also, when welding CPVC,<br />

the number of passes for pipe sizes 1” through 2” should be increased<br />

to three.<br />

Table 1<br />

Pipe Size Rod Size Number of Passes<br />

1/2” - 3/4” 3/32” 1<br />

1” - 2” 3/32” 1 or 3<br />

2-1/2” - 4” 1/8” 3<br />

6” - 8” 1/8” or 5/32” 3<br />

10” - 12” 5/32” or 3/16” 3<br />

Pressure Testing<br />

The strength of a plastic weld develops as it cools. Allow ample<br />

time for the weld to cool prior to 100% pressure testing.<br />

CAUTION: Air or compressed gas is not recommended and should<br />

not be used as a media for pressure testing of plastic piping systems.<br />

THREADING INSTRUCTIONS FOR<br />

THERMOPLASTIC PIPE<br />

SCOPE<br />

The procedure presented herein covers threading of all IPS<br />

Schedule <strong>80</strong> or heavier thermoplastic pipe. The threads are National<br />

Pipe Threads (NPT) which are cut to the dimensions outlined in<br />

(ANSI) B1.20.1 and presented in the table on the following page.<br />

THREADING EQUIPMENT AND MATERIALS<br />

Pipe Dies<br />

Pipe Vise<br />

Threading ratchet or power machine<br />

Tapered plug<br />

Cutting lubricant (soap & water)<br />

Strap wrench<br />

Tefl on tape<br />

Cutting and Deburring tools<br />

Pipe Preparation<br />

Plastic pipe can be easily cut with a handsaw, power hacksaw, circular<br />

or band saw. For best results, use a fi netoothed blade (16-18<br />

teeth per inch) with little or no set (maximum 0.025”). A circumferential<br />

speed of about 6,000 ft./ min. is suitable for circular saws;<br />

band saw speed should be approximately 3,000 ft./min. Carbidetipped<br />

blades are preferable when quantities of pipe are to be cut.<br />

To ensure square-ends, a miter box hold-down or jig should be<br />

used. Pipe or tubing cutters can be used for smaller diameter pipe<br />

when the cutting wheel is specifi cally designed for plastic pipe.<br />

Threading Dies<br />

Thread cutting dies should be clean, sharp and in good condition,<br />

and should not be used to cut materials other than plastics. Dies<br />

with a 5° negative front rake are recommended when using power<br />

threading equipment and dies with a 5° to 10° negative front rake<br />

are recommended when cutting threads by hand.<br />

Threading and Joining<br />

1. Hold pipe fi rmly in a pipe vise. Protect the pipe at the point of<br />

grip by inserting a rubber sheet or other material between the<br />

pipe and vise.


2.<br />

A tapered plug must be inserted in the end of the pipe to be<br />

threaded. This plus provides additional support and prevents<br />

distortion of the pipe in the threaded area. Distortion of the<br />

pipe during the threading operation will result in eccentric<br />

threads, non-uniform circumferential thread depth or gouging<br />

and tearing of the pipe wall. See the following Table for approximate<br />

plug O.D. dimensions.<br />

DO NOT THREAD SCHEDULE 40 PIPE<br />

h<br />

L 3<br />

p<br />

E 0<br />

L 1<br />

L 2<br />

L 4<br />

E 1<br />

PIPE AND FITTING THREADS<br />

AMERICAN STANDARD TAPER PIPE THREAD, NPT<br />

(excerpt from ANSI B1.20.1)<br />

(NOTE: Special dies for threading plastic pipe are available). When cutting threads with power threading equipment, self opening die heads and a slight chamfer to lead<br />

the dies will speed production.<br />

Nominal<br />

Size<br />

Outside<br />

Diameter<br />

D<br />

Number of<br />

Threads<br />

Per Inch<br />

n<br />

Pitch of<br />

Thread<br />

p<br />

Normal<br />

Engagement<br />

By Hand<br />

L1<br />

(Imperfect<br />

threads<br />

due to chamfer<br />

on die)<br />

Taper of thread<br />

1 in 16 measured<br />

on diameter<br />

D<br />

Normal<br />

Engagement<br />

By Hand<br />

L2<br />

Reinforcing Plug Dimensions<br />

PIPE SIZE PLUG O.D.*<br />

1/2” .526<br />

3/4” .722<br />

1” .935<br />

1-1/4” 1.254<br />

2” 1.913<br />

2-1/2 2.289<br />

3 2.864<br />

4 3.786<br />

*These dimensions are based on the median wall thickness and<br />

average outside diameter for the respective pipe sizes. Variations in<br />

wall thicknesses and O.D. dimensions may require alteration of the<br />

plug dimensions.<br />

3.<br />

"Wrench<br />

Makeup<br />

Length For<br />

Internal Thread<br />

L3"<br />

Total Length:<br />

End of Pipe<br />

to Vanish Point<br />

L4<br />

Pitch Diameter<br />

at Beginning of<br />

External<br />

Thread<br />

E0<br />

Pitch<br />

Diameter<br />

at Beginning of<br />

Internal Thread<br />

E1<br />

Height<br />

of Thread<br />

(Max.)<br />

h<br />

IN IN IN IN IN IN IN IN IN IN IN<br />

1/4 0.54 18 .05556 .228 .4018 .1667 .5946 .47739 .49163 .04444<br />

1/2 0.84 14 .07143 .32 .5337 .2143 .7815 .75843 .77843 .05714<br />

3/4 1.05 14 .07143 .339 .5457 .2143 .7935 .96768 .98887 .05714<br />

1 1.315 11 1/2 .08696 .400 .6828 .2609 .9845 1.21363 1.23863 .06957<br />

1 1/4 1.660 11 1/2 .08696 .420 .7068 .2609 1.0085 1.55713 1.58338 .06957<br />

1 1/2 1.900 11 1/2 .08696 .420 .7235 .2609 1.0252 1.79609 1.82234 .06957<br />

2 2.375 11 1/2 .08696 .436 .7565 .2609 1.0582 2.26902 2.29627 .06957<br />

2 1/2 2.875 8 .12500 .682 1.1375 .2500 1.5712 2.71953 2.76216 .10000<br />

3 3.500 8 .12500 .766 1.2000 .2500 1.6337 3.34062 3.38850 .10000<br />

4 4.500 8 .12500 .844 1.3000 .2500 1.7337 4.33438 4.38712 .10000<br />

Use a die stock with a proper guide that is free of burrs or<br />

sharp edges, so the die will start and go on square to the pipe<br />

axis.<br />

10<br />

10-19


4.<br />

5.<br />

6.<br />

10<br />

10-20<br />

Push straight down on the handle, avoiding side pressure<br />

that might distort the sides of the threads. If power threading<br />

equipment is used, the dies should not be driven at high<br />

speeds or with heavy pressure. Apply an external lubricant liberally<br />

when cutting the threads. Advance the die to the point<br />

where the thread dimensions are equal to those listed in Table<br />

No. 1. Do not over thread.<br />

Periodically check the threads with a ring gauge to ensure that<br />

proper procedures are being followed. Thread dimensions are<br />

listed in Table 1 and the gauging tolerance is ± 1-1/2 turns.<br />

Brush threads clean of chips and ribbons. Then starting with<br />

the second full thread, and continuing over the thread length,<br />

wrap TFE (Tefl on) thread tape in the direction of the threads.<br />

Overlap each wrap by one half of the width of the tape.<br />

FABCO does not recommend the use of any thread lubricant/<br />

sealant other than TFE (Tefl on) tape.<br />

7.<br />

Thread the fi tting onto the pipe and tighten by hand. Using a<br />

strap wrench only, further tighten the connection an additional<br />

one or two threads past hand tightness. Avoid excessive torque<br />

as this may cause thread damage or fi tting damage.<br />

PRESSURE TESTING<br />

Threaded piping systems can be pressure tested up to 100% of the<br />

hydrostatic pressure rating as soon as the last connection is made.<br />

CAUTION: AIR OR COMPRESSED GAS IS NOT RECOM-<br />

MENDED AND SHOULD NOT BE USED AS A MEDIA FOR<br />

PRESSURE TESTING OF PLASTIC PIPING SYSTEMS.<br />

GENERAL UNDERGROUND INSTALLATION<br />

PROCEDURES FOR PVC AND CPVC SOLVENT<br />

WELDED PIPE<br />

SCOPE<br />

The general installation procedures detailed here apply to Polyvinyl<br />

Chloride (PVC) and Chlorinated Polyvinyl Chloride (CPVC)<br />

pressure pipe that has solvent welded joints up through 8” in size.<br />

These procedures are applicable for all liquids that are conveyed<br />

at pressures up to the maximum hydrostatic pressure rating of the<br />

pipe or of any component in the piping system, whichever is lowest.<br />

<strong>Fabco</strong> Technical Services should be consulted for installation<br />

guidance and recommendation on all sizes of pipe 10” and above<br />

and where the installer has had no experience in the installation<br />

of PVC or CPVC piping. For additional information, refer to the<br />

ASTM D2774, “Underground Installation of Thermoplastic Pressure<br />

Piping”.<br />

INSPECTION<br />

Before installation, all lengths of PVC or CPVC pipe and fi ttings<br />

should be thoroughly inspected for cuts, scratches, gouges, buckling,<br />

kinking and any other imperfections (such as splits on I.D. or<br />

ends of pipe due to impact) which may have been imparted to the<br />

pipe during shipping, unloading, storing and stringing. Any pipe<br />

or precoupled fi ttings containing harmful or even questionable<br />

defects should be removed by cutting out the damaged section as a<br />

complete cylinder.


TRENCHING<br />

The trench should be of adequate width to allow convenient installation<br />

of PVC or CPVC pipe, at the same time being as narrow as<br />

possible. The following trench sizes have been used with success.<br />

However, actual sizes may vary with terrain and specifi c application.<br />

Minimum trench widths may be utilized by joining pipe outside of<br />

the trench and lowering it into the trench after adequate joint<br />

strength has been obtained. Trench widths will have to be wider<br />

where pipe is joined in the trench, or where thermal expansion and<br />

contraction is a factor. See section title “Snaking of Pipe”.<br />

PIPE SIZE<br />

TRENCH WIDTH<br />

LIGHT TRAFFIC<br />

GROUND COVER<br />

MINIMUM<br />

HEAVY TRAFFIC<br />

GROUND COVER<br />

MINIMUM<br />

3” & Under 8” 12” - 8” 24” - 30”<br />

4” & 6” 12” 18” - 24” 30” - 36”<br />

8” 16” 24” - 30” 36” - 42”<br />

The trench bottom should be continuous, relatively smooth and<br />

free of rocks. Where ledge rock, hardpan or boulders are encountered,<br />

it is advisable to pad the trench bottom using a minimum<br />

of four (4) inches of tamped earth or sand beneath the pipe as a<br />

cushion and for protection of the pipe from damage.<br />

Suffi cient cover must be maintained to keep external stress levels<br />

below acceptable design stress. Reliability and safety of service<br />

may assume major importance in determining minimum cover.<br />

Local, provincial and national codes may also govern.<br />

Pipe intended for water service should be buried at least 12” below<br />

the maximum expected frost penetration.<br />

SIZE OF JOINING CREW<br />

Field practice has shown that the size of the joining crew will<br />

depend upon a number of variables, such as, size and length of the<br />

pipe, the atmospheric temperature, construction conditions, construction<br />

time element, amount of pipe to be layed, construction<br />

workers’ experience in laying PVC or CPVC pipe, etc. Although<br />

it is possible for one man to join the smaller sizes of pipe (2” and<br />

under) by himself, it is not necessarily practical to do so. Therefore,<br />

the crew sizes presented here are intended as a guide for<br />

those PVC or CPVC pipe users who have not had a great deal of<br />

experience in the installation of such buried pipe:<br />

1 MAN Size Pipe 1-1/4” and under. Size Pipe 1-1/2” and<br />

2” maximum 20’ lengths.<br />

2 MEN 1-1/2” and 2” where lengths are over 20’ or<br />

atmospheric temperature is over 90°F.<br />

2-1/2” and 3” pipe in maximum lengths of 20’.<br />

3 MEN* 2-1/2” and 3” pipe where lengths are over 20’<br />

or atmospheric temperature is over 90°F.<br />

4” through 8” size pipe.<br />

4 MEN** 6” and 8” size pipe where atmospheric<br />

temperature is over 90°F.<br />

* Two men do the priming and solvent welding while the third man<br />

is positioned at the end of the pipe in order to assist in pushing it<br />

into its fully bottomed position in the fi tting socket.<br />

**Two men do the priming and apply the cement to the pipe<br />

surface while a third man does the same to the fi tting socket.<br />

The fourth man is positioned at the end of the pipe in order to<br />

assist in pushing it into its fully bottomed position in the fi tting<br />

socket.<br />

NOTE: The need for an extra man when the temperature is over<br />

90°F, is necessary in order to quickly complete the solvent cement<br />

application and joining process before rapid evaporation of the cement’s<br />

solvent causes it to prematurely set.<br />

SOLVENT WELDING<br />

For joining recommendations, see the section titled “Solvent<br />

Welding instructions for PVC and CPVC Pressure Pipe Systems”<br />

SNAKING OF PIPE<br />

After the PVC or CPVC pipe has been solvent welded, it is advisable<br />

to snake the pipe according to the below recommendations<br />

beside the trench during its required drying time. BE ESPECIAL-<br />

LY CAREFUL NOT TO APPLY ANY STRESS THAT WILL<br />

DISTURB THE UNDRIED JOINT. This snaking is necessary in<br />

order to allow for any anticipated thermal contraction that will take<br />

place in the newly joined pipeline.<br />

OFFSET<br />

LOOP LENGTH<br />

PIPE SNAKING<br />

PIPE<br />

2 LOOP LENGTHS<br />

CENTERLINE<br />

OFFSET<br />

Loop Offset In Inches For Contraction<br />

Maximum Temperature Variation, °F, Between<br />

Time of Solvent Welding and Final Use<br />

PIPE SIZE<br />

TRENCH WIDTH<br />

LIGHT TRAFFIC<br />

GROUND COVER<br />

MINIMUM<br />

HEAVY TRAFFIC<br />

GROUND COVER<br />

MINIMUM<br />

3” & Under 8” 12” - 8” 24” - 30”<br />

4” & 6” 12” 18” - 24” 30” - 36”<br />

8” 16” 24” - 30” 36” - 42”<br />

Snaking is particularly necessary on the lengths that have been<br />

solvent welded during the late afternoon of a hot summer’s day,<br />

because their drying time will extend through the cool of the night<br />

when thermal contraction of the pipe could stress the joints to the<br />

10-21<br />

10


10<br />

point of pull out. This snaking is also especially necessary with<br />

pipe that is layed in its trench (necessitating wider trenches than<br />

recommended) and if back-fi lled with cool earth before the joints<br />

are thoroughly dry.<br />

BENDING OF PLASTIC PIPE<br />

Whenever a change of direction is required in a pipeline, it is best<br />

accomplished using straight lengths of pipe and factory-made fi ttings.<br />

Bending of pipe leaves residual stresses and consequently<br />

bending is not recommended as a normal practice, particularly if<br />

the line is intended to operate at or near maximum temperatures<br />

and/or pressure.<br />

If fi eld bending is required to meet special conditions the following<br />

techniques should be employed to give the best results.<br />

1.<br />

2.<br />

3.<br />

4.<br />

10-22<br />

Heating Media: The heating media may be hot air in a circulating<br />

oven operating at approximately 360° F. The heating<br />

media may also be radiant heat in which case the pipe must be<br />

rotated to ensure uniform heating over the entire pipe surface<br />

in the area of the bend or the pipe may be immersed in hot oil.<br />

An open fl ame should never be used. Heating times will range<br />

from approximately one to fi ve minutes or until it becomes<br />

soft and pliable enough to bend, depending upon pipe size and<br />

type of heat source.<br />

To maintain the cross sectional area of the I.D. of the pipe in<br />

the area of the bend it must be supported during the bending<br />

operations. There are three suggested methods for supporting<br />

the pipe.<br />

a. The I.D. can be supported by fi lling with preheated<br />

sand and plugging both ends.<br />

b. A heated reinforcing spring can be placed inside the<br />

pipe after it has been heated to a soft, pliable condition.<br />

The spring should be made with 3/32” diameter wire and<br />

the O.D. of the spring should be slightly less than the<br />

nominal I.D. of the pipe to be bent. Springs can be custom<br />

made by any local spring manufacturer.<br />

c. When the pipe becomes soft and pliable it can be<br />

placed in a forming jig or form and bent as quickly as<br />

possible to prevent weakening or deforming of the pipe.<br />

The minimum radius to which a bend should be made, measured<br />

from the inner edge of the curve, should be 8 pipe diameters<br />

for 3/4” pipe size and below and 6 pipe diameters for<br />

larger pipe. The initial forming bend will have to be slightly<br />

greater to allow for spring back.<br />

The bend should be kept in the bent form until the pipe cools<br />

and becomes rigid enough to be handled without deforming.<br />

It should then be immediately immersed in water to complete<br />

the cooling process. The sand or spring should not be removed<br />

until fi nal cooling is completed. When plastic pipe is heated<br />

and then bent, it will shrink with the degree of shrinkage<br />

5.<br />

6.<br />

depending on the size of the pipe and the radius of the bend.<br />

Therefore, the pipe should be cut to lengths slightly greater<br />

than the total length of the bend and the tangents.<br />

A straight section of at least two pipe diameters should be left<br />

at either side of the bend to insure a round, low stress section<br />

with which to make joints.<br />

Highly crystalline thermoplastics such as PVDF should never<br />

be formed in this way due to the potential detrimental effect<br />

of the process on the molecular structure and properties of the<br />

material.<br />

The above discussion covers only the basics involved with bending<br />

plastic pipe. Experience and some trial-and-error will be required<br />

to develop an expertise in bending pipe. Contact FABCO with<br />

further questions.<br />

CLEANING<br />

Even though care should be exercised at all times to prevent the<br />

entry of dirt, water and other foreign material into the PVC or<br />

CPVC pipe and fi ttings, it is advisable that the pipeline be thoroughly<br />

cleaned before working pressure is applied.<br />

TESTING<br />

See section titled “Solvent Welding Instructions for PVC and<br />

CPVC Pressure Pipe Systems.”<br />

BACKFILLING<br />

Ideally, backfi lling should only be done early in the morning during<br />

hot weather when the line is fully contracted and there is no<br />

chance of insuffi ciently dried joints being subject to contraction<br />

stresses.<br />

The pipe should be uniformly and continuously supported over its<br />

entire length on fi rm, stable material. Blocking should not be used<br />

to change pipe grade or to intermittently support pipe across excavated<br />

sections.<br />

Pipe is installed in a wide range of sub-soils. These soils should<br />

not only be stable but applied in such a manner so as to physically<br />

shield the pipe from damage. Attention should be given to local<br />

pipe laying experience which may indicate particular pipe bedding<br />

problems.<br />

Backfi ll materials free of rocks with a particle size of 1/2” or<br />

less should be used to surround the pipe with 6” to 8” of cover. It<br />

should be placed in layers. Each soil layer should be suffi ciently<br />

compacted to uniformly develop lateral passive soil forces during<br />

the backfi ll operation. It may be advisable to have the pipe under<br />

pressure, 15 to 25 psi during the backfi lling.<br />

Effects of ground freezing should be considered when pipe is<br />

installed at depths subject to frost penetration.<br />

Vibratory methods are preferred when compacting sand or gravels.<br />

Best results are obtained when the soils are in a nearly saturated


condition. Where water fl ooding is used, the initial backfi ll should<br />

be suffi cient to insure complete coverage of the pipe. Additional<br />

material should not be added until the water fl ooded backfi ll is fi rm<br />

enough to walk on. Care should be taken to avoid fl oating the pipe.<br />

Sand and gravel containing a signifi cant proportion of fi ne-grained<br />

material, such as silt and clay, should be compacted by hand or,<br />

preferably by mechanical tamper.<br />

The remainder of the backfi ll should be placed and spread in<br />

approximately uniform layers in such a manner to fi ll the trench<br />

completely so that there will be no unfi lled spaces under or about<br />

rocks or lumps of earth in the backfi ll. Large or sharp rocks,<br />

frozen clods and other debris greater than 3” in diameter should be<br />

removed. Rolling equipment or heavy tampers should only be used<br />

to consolidate the fi nal backfi ll.<br />

Additional information on underground installation is given in<br />

ASTM D2321 “Underground Installation of Flexible Thermoplastic<br />

Sewer Pipe” and ASTM D2774 “Underground Installation of<br />

Thermoplastic Pressure Piping.”<br />

CONNECTING PIPE SECTIONS<br />

Sections of PVC or CPVC pipe that have been backfi lled or<br />

plowed in during the heat of the day should be suffi ciently overlapped<br />

to allow for contraction and not joined up to one another or<br />

any stable connection or fi tting until the morning following their<br />

night of cooling and thermal contraction. See the section “Expansion<br />

and Contraction of Plastic Pipe” for calculating anticipated<br />

contraction.<br />

PIPE LOCATING<br />

The location of all PVC and CPVC pipelines should be accurately<br />

and precisely recorded. Conductive wire can be trenched or<br />

plowed in with the pipe as an aid for future locating purposes.<br />

BELOW GRADE VALVES, ANCHORS OR OTHER<br />

CONNECTIONS<br />

As a rule of thumb in designing and installing a PVC or CPVC<br />

underground piping system, it is pointed out that pipe made from<br />

these materials is not designed to be used for any structural applications<br />

beyond withstanding normal soil loads and internal<br />

pressures up to its hydrostatic pressure rating.<br />

Anchors, valve boxes, etc. must be independently supported so as<br />

to not introduce additional bending or sheer stress on the pipe.<br />

ROADWAYS AND RAILROAD TRACKS<br />

It is recommended that plastic pipe be run within a metal or concrete<br />

casing when it is installed beneath surfaces that are subject to<br />

heavyweight or constant traffi c; such as roadways, railroad tracks,<br />

etc.<br />

CONCRETE ANCHORS<br />

Concrete anchors can be poured around PVC or CPVC pipe at<br />

direction changes. If the purpose for anchoring is to restrain axial<br />

movement of the pipe, this can be done by solvent welding split<br />

collars around the pipe O.D. to provide a shoulder against the concrete<br />

wall. Solvent welding surface between collar and pipe O.D.<br />

must dry 48 hours prior to pouring of concrete.<br />

RISERS<br />

Although PVC or CPVC pipe has excellent weathering resistance,<br />

it should never be brought above grade under the following circumstances:<br />

1. If it is expected to provide structural strength, such as supporting<br />

an above-grade metal valve. The metal valve should be<br />

installed with an independent support.<br />

2. If it is subject to external damage. This could be remedied by<br />

sleeving the pipe with an independently and rigidly supported<br />

steel pipe.<br />

3. If it is subject to high temperature environments; i.e., summer<br />

sun that could lower the pipe’s pressure rating below an acceptable<br />

level. Such a situation might be remedied by insulating the<br />

PVC or CPVC pipe.<br />

10<br />

10-23


10<br />

Pressure Ratings of <strong>Fabco</strong> Products<br />

The pressure carrying capability of any pipe at a given temperature<br />

is a function of the material strength from which the pipe is made<br />

and the geometry of the pipe as defi ned by its diameter and wall<br />

thickness. The following expression, commonly known as the ISO<br />

equation, is used in thermoplastic pipe specifi cations to relate these<br />

factors:<br />

P = 2S / (Do/t –1)<br />

where: P = maximum pressure rating, psi<br />

S = maximum hydraulic design stress (max. working strength), psi<br />

Do = average outside pipe diameter, in.<br />

t = minimum wall thickness, in.<br />

The allowable design stress, which is the tensile stress in the hoop<br />

direction of the pipe, is derived for each material in accordance<br />

with ASTM D 2837, Standard Test Method for Obtaining Hydrostatic<br />

Design Basis for Thermoplastic Pipe Materials, at 73° F. The<br />

pressure ratings below were calculated from the basic Hydraulic<br />

Design Stress for each of the materials.<br />

Pipe and Fittings<br />

In order to determine the pressure rating for a product system,<br />

fi rst fi nd the plastic material and <strong>schedule</strong> of pipe and fi ttings in<br />

the heading of the Maximum Non-Shock Operating Pressure table<br />

below. Then, locate the selected joining method in the subheading<br />

of the table and go down the column to the value across from a<br />

particular pipe size, listed in the far left column. This will be the<br />

maximum non-shock operating pressure at 73° F for the defi ned<br />

product system.<br />

10-24<br />

Maximum Non-Shock Operating Pressure (psi) at 73° F 1<br />

Nom.<br />

Pipe<br />

Size<br />

Schedule<br />

40 PVC<br />

& CPVC<br />

Socket<br />

End<br />

Schedule <strong>80</strong><br />

PVC & CPVC<br />

Socket<br />

End<br />

Threaded<br />

End<br />

Schedule <strong>80</strong><br />

Polypropylene Schedule <strong>80</strong> PVDF<br />

Thermo<br />

Seal<br />

Joint Threaded<br />

Engineering Data<br />

Thermo<br />

Seal<br />

Joint Threaded<br />

1/2 600 850 420 410 20 5<strong>80</strong> 290<br />

3/4 4<strong>80</strong> 690 340 330 20 470 230<br />

1 450 630 320 310 20 430 210<br />

1 1/4 370 520 260 260 20 — —<br />

1 1/2 330 470 240 230 20 326 160<br />

2 2<strong>80</strong> 400 200 200 20 270 140<br />

2 1/2 300 420 210 — — — —<br />

3 260 370 190 190 20 250 N.R.<br />

4 220 320 160 160 20 220 N.R<br />

6 1<strong>80</strong> 2<strong>80</strong> N.R. 140 N.R. 190 N.R.<br />

8 160 2502 N.R. — — — —<br />

10 140 230 N.R. — — — —<br />

12 130 230 N.R. — — — —<br />

1. For more severe service, an additional correction factor may be required.<br />

2. 8” CPVC Tee, 90° ELL and 45° ELL rated at 1/2 of value shown. Pressure<br />

rating of 175 psi can be obtained by factory overwrapping with glass and<br />

polyester. Consult Customer Service for delivery information.<br />

3. Recommended for intermittent drainage pressure not exceeding 20 psi.<br />

N.R. Not Recommended.<br />

Valves, Unions, and Flanges<br />

The maximum pressure rating for valves, fl anges, and unions, regardless<br />

of size, is 150 psi at 73° F. As with all other thermoplastic<br />

piping components, the maximum non-shock operating pressure is<br />

related to temperature. Above 100° F refer to the chart below.<br />

Maximum Non-Shock Operating<br />

Pressure (psi) vs. Temperature<br />

Temperature (° F) PVC CPVC PP PVDF<br />

100 150 150 150 150<br />

110 135 140 140 150<br />

120 110 130 130 150<br />

130 75 120 118 150<br />

140 50 110 105 150<br />

150 N.R. 100 93 140<br />

160 N.R. 90 <strong>80</strong> 133<br />

170 N.R. <strong>80</strong> 70 125<br />

1<strong>80</strong> N.R. 70 50 115<br />

190 N.R. 60 N.R. 106<br />

200 N.R. 50 N.R. 97<br />

250 N.R. N.R. N.R. 50<br />

2<strong>80</strong> N.R. N.R. N.R. 25<br />

N.R. Not Recommended.<br />

Temperature Ratings of <strong>Fabco</strong> Products<br />

Since the strength of plastic pipe is sensitive to temperature, the<br />

identical test method is used to determine the material strength at<br />

elevated temperature levels. The correction factor for each temperature<br />

is the ratio of strength at that temperature level to the basic<br />

strength at 73° F. Because the hoop stress is directly proportional<br />

to the internal pressure, which created that pipe stress, the correction<br />

factors may be used for the temperature correction of pressure<br />

as well as stress. For pipe and fi tting applications above 73° F,<br />

refer to the table below for the Temperature Correction Factors. To<br />

determine the maximum non-shock pressure rating at an elevated<br />

temperature, simply multiply the base pressure rating obtained<br />

from the table in the preceding column by the correction factor<br />

from the table below. The allowable pressure will be the same as<br />

the base pressure for all temperatures below 73° F.


Temperature Correction Factors<br />

Operating<br />

Factors<br />

Temperature (° F)<br />

PVC CPVC PP PVDF<br />

70 1.00 1.00 1.00 1.00<br />

<strong>80</strong> 0.90 0.96 0.97 0.95<br />

90 0.75 0.92 0.91 0.87<br />

100 0.62 0.85 0.85 0.<strong>80</strong><br />

110 0.50 0.77 0.<strong>80</strong> 0.75<br />

115 0.45 0.74 0.77 0.71<br />

120 0.40 0.70 0.75 0.68<br />

125 0.35 0.66 0.71 0.66<br />

130 0.30 0.62 0.68 0.62<br />

140 0.22 0.55 0.65 0.58<br />

150 N.R. 0.47 0.57 0.52<br />

160 N.R. 0.40 0.50 0.49<br />

170 N.R. 0.32 0.26 0.45<br />

1<strong>80</strong> N.R. 0.25 * 0.42<br />

200 N.R. 0.18 N.R. 0.36<br />

210 N.R. 0.15 N.R. 0.33<br />

240 N.R. N.R. N.R. 0.25<br />

2<strong>80</strong> N.R. N.R. N.R. 0.18<br />

* Recommended for intermittent drainage pressure not exceeding 20 psi.<br />

N.R. Not Recommended.<br />

Pressure Rating of <strong>Fabco</strong> Products<br />

<strong>Fabco</strong> Products in Vacuum or Collapse Loading Situations<br />

Thermoplastic pipe is often used in applications where the pressure<br />

on the outside of the pipe exceeds the pressure inside. Suction or<br />

vacuum lines and buried pipe are examples of this type of service.<br />

As a matter of practical application, gauges indicate the pressure<br />

differential above or below atmospheric pressureHowever, scientists<br />

and engineers frequently express pressure on an absolute scale<br />

where zero equals a theoretically perfect vacuum and standard<br />

atmospheric pressure equals 14.6959 psia.<br />

Solvent cemented or thermo-sealed joints are particularly recommended<br />

for vacuum service. In PVC, CPVC, PP, or PVDF vacuum<br />

systems, mechanical devices such as valves and transition joints<br />

at equipment will generally represent a greater intrusion problem<br />

than the thermoplastic piping system will. Experience indicates<br />

that PVC vacuum systems can be evacuated to pressures as low as<br />

5 microns with continuous pumping. However, when the system is<br />

shut off, the pressure will rise and stabilize around 10,000 microns<br />

or approximately 10 mm of Mercury at 73° F. The following chart<br />

lists the allowable collapse loading for plastic pipe at 73° F. It<br />

shows how much greater the external pressure may be than the<br />

internal pressure. (Thus, a pipe with 100 psi internal pressure can<br />

withstand 100 psi more external pressure than a pipe with zero psi<br />

Engineering Data<br />

internal pressure.) For temperatures other than 73° F, multiply the<br />

values in the chart by the correction factors listed in the temperature<br />

correction table on the preceding page. The chart also applies<br />

to a vacuum. The external pressure is generally atmospheric pressure,<br />

or 0.0 psig, while the internal pressure is normally identifi ed<br />

as a vacuum or negative gauge pressure. However, this negative<br />

value will never exceed –14.7 psig. Therefore, if the allowable<br />

pressure listed in the chart (after temperature correction) is greater<br />

than the difference for internal-to-external pressure, the plastic<br />

system is viable.<br />

Pipe<br />

Size<br />

Sch. 40<br />

PVC<br />

Sch. <strong>80</strong><br />

PVC<br />

Sch. <strong>80</strong><br />

CPVC<br />

Sch. <strong>80</strong><br />

PP<br />

Sch. <strong>80</strong><br />

PVDF<br />

1/2 450 575 575 230 391<br />

3/4 285 499 499 200 339<br />

1 245 469 469 188 319<br />

1 1/4 160 340 340 136 —<br />

1 1/2 120 270 270 108 183<br />

2 75 190 190 76 129<br />

2 1/2 100 220 220 — —<br />

3 70 155 155 62 105<br />

4 45 115 115 46 78<br />

6 25 <strong>80</strong> <strong>80</strong> 32 54<br />

8 16 50 50 — —<br />

10 12 43 — — —<br />

12 9 39 — — —<br />

Pressure Losses in a Piping System<br />

Piping Calculations<br />

As a fl uid fl ows through a piping system, it will experience a headloss<br />

depending on, among other factors, fl uid velocity, pipe wall<br />

smoothness and internal pipe surface area. The Tables on pages 9<br />

and 10 give Friction Loss and Velocity data for Schedule 40 and<br />

Schedule <strong>80</strong> thermoplastic pipe based on the Williams and Hazen<br />

formula.<br />

H=0.2083 x (100/C) 1.852 x (q 1.852 /d 4.8655 )<br />

Where: H = Friction Head Loss in Feet of Water/100 Feet of Pipe<br />

C = Surface Roughness Constant (150 for all thermoplastic pipe)<br />

q = Fluid Flow (gallons/min.)<br />

d = Inside Diameter of Pipe<br />

Fittings and valves, due to their more complex confi gurations,<br />

contribute signifi cant friction losses in a piping system. A common<br />

method of expressing the losses experienced in fi ttings is to relate<br />

them to pipe in terms of equivalent pipe length. This is the length<br />

of pipe required to give the same friction loss as a fi tting of the<br />

same size. Tables are available for the tabulation of the equivalent<br />

10-25<br />

10


10<br />

pipe length in feet for the various sizes of a number of common<br />

fi ttings. By using this Table and the Friction Loss Tables, the total<br />

friction loss in a plastic piping system can be calculated for any<br />

fl uid velocity.<br />

For example, suppose we wanted to determine the pressure loss<br />

across a 2” Schedule 40, 90° elbow, at 75 gpm. From the lower<br />

table we fi nd the equivalent length of a 2” 90° elbow to be 5.5 feet<br />

of pipe. From the Schedule 40 Pipe Table we fi nd the friction loss<br />

to be 3.87 psi per 100 feet of pipe when the fl ow rate is 75 gpm.<br />

Therefore, the solution is as follows:<br />

5.5 Feet/90° Elbow x 3.87 psi/100 Feet = 0.21 psi Pressure Drop/90° Elbow<br />

which is the pressure drop across a 2” Schedule 40 elbow. But,<br />

what if it were a 2” Schedule <strong>80</strong> elbow, and we wanted to know<br />

the friction head loss? The solution is similar, except we look for<br />

the friction head in the Schedule <strong>80</strong> Pipe Table and fi nd it to be<br />

12.43 feet per 100 feet of pipe when the fl ow rate is 75 gpm. The<br />

solution follows:<br />

5.5 Feet/90° Elbow x 12.43 Feet/100 Feet = 0.68 Feet Friction Head/90° Elbow<br />

which is the friction head loss across a 2” Schedule <strong>80</strong> elbow.<br />

For a copy of the tables mentioned in this section, please contact<br />

customer service.<br />

Valve Calculations<br />

As an aid to system design, liquid sizing constants (Cv values) are<br />

shown for valves where applicable. These values are defi ned as<br />

the fl ow rate through the valve required to produce a pressure drop<br />

of 1 psi. To determine the pressure drop for a given condition the<br />

following formula may be used:<br />

P=(Q 2 S.G.)/(CV 2 )<br />

Where:<br />

P = Pressure drop across the valve in psi<br />

Q = Flow through the valve in gpm<br />

S.G. = Specifi c gravity of the liquid (Water = 1.0)<br />

Cv = Flow coeffi cient<br />

See the solution of the following example problem. For Cv values<br />

for specifi c valves, contact customer service or consult the manufacturers<br />

catalog.<br />

EXAMPLE:<br />

Find the pressure drop across a 1 1/2” PVC ball check valve with a<br />

water fl ow rate of 50 gpm. The Cv is 56.<br />

P=(50 2 x 1.0)/56 2<br />

P=(50/56) 2<br />

P=0.797 psi<br />

10-26<br />

Engineering Data<br />

Hydraulic Shock<br />

Hydraulic shock is the term used to describe the momentary pressure<br />

rise in a piping system which results when the liquid is started<br />

or stopped quickly. This pressure rise is caused by the momentum<br />

of the fl uid; therefore, the pressure rise increases with the velocity<br />

of the liquid, the length of the system from the fl uid source, or<br />

with an increase in the speed with which it is started or stopped.<br />

Examples of situations where hydraulic shock can occur are valves<br />

which are opened or closed quickly or pumps which start with an<br />

empty discharge line. Hydraulic shock can even occur if a highspeed<br />

wall of liquid (as from a starting pump) hits a sudden change<br />

of direction in the piping, such as an elbow.<br />

The pressure rise created by the hydraulic shock effect is added to<br />

whatever fl uid pressure exists in the piping system and, although<br />

only momentary, this shock load can be enough to burst pipe and<br />

break fi ttings or valves.<br />

Proper design when laying out a piping system will limit the<br />

possibility of hydraulic shock damage.<br />

The following suggestions will help in avoiding problems:<br />

1. In a plastic piping system, a fl uid velocity not exceeding 5 ft./<br />

sec. will minimize hydraulic shock effects, even with quickly<br />

closing valves, such as solenoid valves. (Flow is normally<br />

expressed in GALLONS PER MINUTE—GPM. To determine<br />

the fl uid velocity in any segment of piping the following<br />

formula may be used:<br />

V=(0.4085xGPM)/Di 2<br />

Where:<br />

v = fl uid velocity in feet per second<br />

Di = inside diameter<br />

GPM = rate of fl ow in gallons per minute<br />

Flow Capacity Tables are available for the fl uid velocities resulting<br />

from specifi c fl ow rates in Schedule 40 and Schedule <strong>80</strong> pipes.<br />

The upper threshold rate of fl ow for any pipe may be determined<br />

by substituting 5 ft./sec. Fluid velocity in the above formula and<br />

solving for GPM. Upper Threshold Rate of Flow (GPM) = 12.24<br />

Di2<br />

2.<br />

3.<br />

Using actuated valves, which have a specifi c closing time, will<br />

eliminate the possibility of someone inadvertently slamming a<br />

valve open or closed too quickly. With air-to-air and air-tospring<br />

actuators, it will probably be necessary to place a fl ow<br />

control valve in the air line to slow down the valve operation<br />

cycle, particularly on valve sizes greater than 1 1/2”.<br />

If possible, when starting a pump, partially close the valve in<br />

the discharge line to minimize the volume of liquid that is rapidly<br />

accelerating through the system. Once the pump is up to<br />

speed and the line completely full, the valve may be opened.


4.<br />

A check valve installed near a pump in the discharge line will<br />

keep the line full and help prevent excessive hydraulic shock<br />

during pump start-up. Before initial start-up the discharge<br />

line should be vented of all air. Air trapped in the piping will<br />

substantially reduce the capability of plastic pipe withstanding<br />

shock loading.<br />

Shock Surge Wave<br />

Providing all air is removed from an affected system, a formula<br />

based on theory may closely predict hydraulic shock effect.<br />

Where:<br />

p = maximum surge pressure, psi<br />

v = fl uid velocity in feet per second.<br />

C = surge wave constant for water at 73° F.<br />

*SG = specifi c gravity of liquid, *if SG is 1, then p = vC<br />

EXAMPLE:<br />

A 2” PVC Schedule <strong>80</strong> pipe carries a fl uid with a specifi c gravity<br />

of 1.2 at a rate of 30 gpm and at a line pressure of 160 psi. What<br />

would the surge pressure be if a valve were suddenly closed?<br />

From table below:<br />

c = 24.2 v = 3.35<br />

p = (3.35) (26.6) = 90 psi<br />

Total line pressure = 90 + 160 = 250 psi<br />

Schedule <strong>80</strong> 2” PVC has a pressure rating of 400 psi at room<br />

temperature. Therefore, 2” Schedule <strong>80</strong> PVC pipe is acceptable<br />

for this application.<br />

Surge Wave Constant(C)<br />

Pipe PVC CPVC PP PVDF<br />

Sch. 40 Sch. <strong>80</strong> Sch. 40 Sch. <strong>80</strong> Sch. <strong>80</strong> Sch. <strong>80</strong><br />

1/4 31.3 34.7 33.2 37.3 — —<br />

3/8 29.3 32.7 31.0 34.7 — —<br />

1/2 28.7 31.7 30.3 33.7 25.9 28.3<br />

3/4 26.3 29.8 27.8 31.6 23.1 25.2<br />

1 25.7 29.2 27.0 30.7 21.7 24.0<br />

1 1/4 23.2 27.0 24.5 28.6 19.8 —<br />

1 1/2 22.0 25.8 23.2 27.3 18.8 20.6<br />

2 20.2 24.2 21.3 25.3 17.3 19.0<br />

2 1/2 21.1 24.7 22.2 26.0 — —<br />

3 19.5 23.2 20.6 24.5 16.6 18.3<br />

4 17.8 21.8 18.8 22.9 15.4 17.0<br />

6 15.7 20.2 16.8 21.3 14.2 15.8<br />

8 14.8 18.8 15.8 19.8<br />

10 14.0 18.3 15.1 19.3<br />

12 13.7 18.0 14.7 19.2<br />

14 13.4 17.9 14.4 19.2<br />

Engineering Data<br />

CAUTION: The removal of all air from the system in order for<br />

the surge wave analysis method to be valid was pointed out at the<br />

beginning of this segment. However, this can be easier said than<br />

done. Over reliance on this method of analysis is not encouraged.<br />

Our experience suggests that the best approach to assure a successful<br />

installation is for the design to focus on strategic placements<br />

of air vents and the maintenance of fl uid velocity near or<br />

below the threshold limit of 5 ft./sec.<br />

Expansion and Thermal Contraction<br />

of Plastic Pipe<br />

Calculating Dimensional Change<br />

All materials undergo dimensional change as a result of temperature<br />

variation above or below the installation temperature. The<br />

extent of expansion or contraction is dependent upon the coeffi -<br />

cient of linear expansion for the piping material. These coeffi cients<br />

are listed below for the essential industrial plastic piping materials<br />

in the more conventional form of inches of dimensional change,<br />

per ° F of temperature change, per inch of length. They are also<br />

presented in a more convenient form to use. Namely, the units are<br />

inches of dimensional change, per 10° F temperature change, per<br />

100 feet of pipe.<br />

Expansion Coeffi cient<br />

Material C(in/in/° Fx10-5 ) Y(in/10° F/100 ft.)<br />

PVC 3.0 .360<br />

CPVC 3.8 .456<br />

PP 5.0 .600<br />

PVDF 7.9 .948<br />

The formula for calculating thermally induced dimensional<br />

change, utilizing the convenient coeffi cient (Y), is dependent upon<br />

the temperature change to which the system may be exposed –<br />

between the installation temperature and the greater differential to<br />

maximum or minimum temperature – as well as, the length of pipe<br />

run between directional changes or anchors points. Also, a handy<br />

chart is presented at the bottom of this column, which approximates<br />

the dimensional change based on temperature change vs.<br />

pipe length.<br />

L=Yx(T 1 -T 2 )/10 X L/100<br />

L = Dimensional change due to thermal expansion or<br />

contraction(in)<br />

Y = Expansion coeffi cient (See table above) (in/10°/100 ft)<br />

(T 1 -T 2 ) = Temperature differential between the installation<br />

temperature and the maximum or minimum system temperature,<br />

whichever provides the greatest differential (° F).<br />

L = Length of pipe run between changes in direction (ft.)<br />

10<br />

10-27


10<br />

10-28<br />

EXAMPLE 1:<br />

How much expansion can be expected in a 200 foot straight run<br />

of 3 inch PVC pipe that will be installed at 75° F when the piping<br />

system will be operated at a maximum of 120° F and a minimum<br />

of 40° F?<br />

L=(120-75)/10 X 200/100 = 0.360 X 4.50 X 2.0=3.24 inches<br />

Temp Length of Pipe to Closest Anchor Point (ft.)<br />

T(° F ) 10' 20' 30' 40' 50' 60' 70' <strong>80</strong>' 90' 100'<br />

10° 0.04 0.07 0.11 0.14 0.18 0.22 0.25 0.29 0.32 0.36<br />

20° 0.07 0.14 0.22 0.29 0.36 0.43 0.50 0.58 0.65 0.72<br />

30° 0.11 0.22 0.32 0.43 0.54 0.65 0.76 0.86 0.97 1.08<br />

40° 0.14 0.29 0.43 0.58 0.72 0.86 1.00 1.15 1.30 1.44<br />

50° 0.18 0.36 0.54 0.72 0.90 1.08 1.26 1.44 1.62 1.<strong>80</strong><br />

60° 0.22 0.43 0.65 0.86 1.08 1.30 1.51 1.73 1.94 2.16<br />

70° 0.25 0.50 0.76 1.01 1.26 1.51 1.76 2.02 2.27 2.52<br />

<strong>80</strong>° 0.29 0.58 0.86 1.15 1.44 1.73 2.02 2.30 2.59 2.88<br />

90° 0.32 0.65 0.97 1.30 1.62 1.94 2.27 2.59 2.92 3.24<br />

100° 0.36 0.72 1.08 1.44 1.<strong>80</strong> 2.16 2.52 2.88 3.24 3.60<br />

110° 0.40 0.79 1.19 1.58 1.98 2.38 2.77 3.17 3.56 3.96<br />

120° 0.43 0.86 1.30 1.73 2.16 2.59 3.02 3.46 3.89 4.32<br />

* Temperature change ( T) from installation to the greater of maximum<br />

or minimum limits.<br />

To determine the expansion or contraction for pipe of a material<br />

other than PVC, multiply the change in length given for PVC in<br />

the table above by 1.2667 for the change in CPVC, by 1.6667 for<br />

the change in PP, or by 2.6333 for the change in PVDF.<br />

Calculating Stress<br />

If movement resulting from thermal changes is restricted by the<br />

piping support system or the equipment to which it is attached, the<br />

resultant forces may damage the attached equipment or the pipe itself.<br />

Therefore, pipes should always be anchored independently at<br />

those attachments. If the piping system is rigidly held or restricted<br />

at both ends when no compensation has been made for thermally<br />

induced growth or shrinkage of the pipe, the resultant stress can be<br />

calculated with the following formula.<br />

S t = EC (T 1 -T 2 )<br />

S t = Stress (psi)<br />

E = Modulus of Elasticity (psi) (See table below<br />

for specifi c values at various temperatures)<br />

C = Coeffi cient of Expansion (in/in/ ° F x 105)<br />

(see physical property chart on page 2 for values)<br />

(T 1 -T 2 ) = Temperature change (° F) between the installation<br />

temperature and the maximum or minimum system temperature,<br />

whichever provides the greatest differential.<br />

Engineering Data<br />

Modulus of Elasticity<br />

73° F 90° F 100° F 140° F 1<strong>80</strong>° F 210° F 250° F<br />

PVC 4.20 3.75 3.60 2.70 N/A N/A N/A<br />

CPVC 4.23 4.00 3.85 3.25 2.69 2.20 N/A<br />

PP 1.79 1.25 1.15 .72 .50 N/A N/A<br />

PVDF 2.19 1.88 1.74 1.32 1.12 .81 .59<br />

N/A - Not Applicable<br />

The magnitude of the resulting longitudinal force can be determined<br />

by multiplying the thermally induced stress by the cross<br />

sectional area of the plastic pipe.<br />

F = S t x A<br />

F = FORCE (lbs)<br />

S t = STRESS (psi)<br />

A = CROSS SECTIONAL AREA (in 2 )<br />

EXAMPLE 2:<br />

What would be the amount of force developed in 2” Schedule <strong>80</strong><br />

PVC pipe with the pipe rigidly held and restricted at both ends?<br />

Assume the temperature extremes are from 70° F to 100° F.<br />

S t = EC (T 1 – T 2 )<br />

S t = EC (100 – 70)<br />

S t = (3.60 x 105) x (3.0 x 10-5) (30)<br />

S t = 324 psi<br />

The Outside and Inside Diameters of the pipe are used for calculating<br />

the Cross Sectional Area (A) as follows: (See the Pipe<br />

Reference Table for the pipe diameters and cross sectional area for<br />

specifi c sizes of <strong>schedule</strong> <strong>80</strong> Pipes.)<br />

A = π/4 (OD 2 – ID 2 ) = 3.1416/4 (2.375 2 – 1.913 2 ) = 1.556 in. 2<br />

The force exerted by the 2” pipe, which has been restrained, is<br />

simply the compressive stress multiplied over the cross sectional<br />

area of that pipe.<br />

F = S t x A<br />

F = 324 psi x 1.556 in.2<br />

F = 504 lbs.<br />

Managing Expansion/Contraction in System<br />

Design<br />

Stresses and forces which result from thermal expansion and<br />

contraction can be reduced or eliminated by providing for fl exibility<br />

in the piping system through frequent changes in direction or<br />

introduction of loops as graphically depicted on this page.


Normally, piping systems are designed with suffi cient directional<br />

changes, which provide inherent fl exibility, to compensate for expansion<br />

and contraction. To determine if adequate fl exibility exists<br />

in leg (R) (see Fig. 1) to accommodate the expected expansion and<br />

contraction in the adjacent leg(L) use the following formula:<br />

R = 2.877√D L SINGLE OFFSET FORMULA<br />

Where: R = Length of opposite leg to be fl exed (ft.)<br />

D = Actual outside diameter of pipe (in.)<br />

L = Dimensional change in adjacent leg due to thermal expansion<br />

or contraction (in.)<br />

Keep in mind the fact that both pipe legs will expand and contract.<br />

Therefore, the shortest leg must be selected for the adequacy test<br />

when analyzing inherent fl exibility in naturally occurring offsets.<br />

EXAMPLE 3:<br />

What would the minimum length of a right angle leg need to be<br />

in order to compensate for the expansion if it were located at the<br />

unanchored end of the 200 ft. run of pipe in Example 1 from the<br />

previous page?<br />

R = 2.877√3.500 x 3.24 = 9.69 ft.<br />

Flexibility must be designed into a piping system, through the<br />

introduction of fl exural offsets, in the following situations:<br />

1. Where straight runs of pipe are long.<br />

2. Where the ends of a straight run are restricted from movement.<br />

3. Where the system is restrained at branches and/or turns.<br />

Several examples of methods for providing fl exibility in these situations<br />

are graphically presented below. In each case, rigid supports<br />

or restraints should not be placed on a fl exible leg of an expansion<br />

loop, offset or bend.<br />

Engineering Data<br />

An expansion loop (which is fabricated with 90° elbows and<br />

straight pipe as depicted in Fig. 2) is simply a double offset designed<br />

into an otherwise straight run of pipe. The length for each<br />

of the two loop legs (R’), required to accommodate the expected<br />

expansion and contraction in the pipe run (L), may be determined<br />

by modifi cation of the SINGLE OFFSET FORMULA to produce a<br />

LOOP FORMULA, as shown below:<br />

R’ = 2.041√ D L LOOP FORMULA<br />

EXAMPLE 4:<br />

How long should the expansion loop legs be in order to compensate<br />

for the expansion in Example 1 from the previous page?<br />

R’ = 2.041√ 3.500 x 3.24 = 6.87 ft.<br />

Minimum Cold Bending Radius<br />

The formulae above for Single Offset and Loop bends of pipe,<br />

which are designed to accommodate expansion or contraction in<br />

the pipe, are derived from the fundamental equation for a cantilevered<br />

beam – in this case a pipe fi xed at one end. A formula can be<br />

derived from the same equation for calculating the minimum cold<br />

bending radius for any thermoplastic pipe diameter.<br />

Minimum Cold Bend Radius<br />

R B = D O (0.6999 E/S B – 0.5)<br />

Where: R B = Minimum Cold Bend Radius (in.)<br />

DO = Outside Pipe Diameter (in.)<br />

E * = Modulus of Elasticity @ Maximum Operating Temperature<br />

(psi)<br />

S B * = Maximum Allowable Bending Stress<br />

@ Maximum Operating Temperature (psi)<br />

*The three formulae on this page provide for the maximum bend<br />

in pipe while the pipe operates at maximum long-term internal<br />

pressure, creating maximum allowable hydrostatic design stress<br />

(tensile stress in the hoop direction). Accordingly, the maximum<br />

allowable bending stress will be one half the basic hydraulic<br />

design stress at 73° F with correction to the maximum operating<br />

temperature. The modulus of elasticity, corrected for temperature<br />

may be found in the table in the second column of the preceding<br />

page.<br />

10<br />

10-29


10<br />

EXAMPLE 5:<br />

What would be the minimum cold radius bend, which the installer<br />

could place at the anchored end of the 200 ft. straight run of pipe<br />

in Examples 1 and 3, when the maximum operating temperature is<br />

100° F instead of 140°F?<br />

RB = 3.500 (0.6999 x 360,000/ 1/2 x 2000 x 0.62 – 0.5) =1,420.8 in. or 118.4 ft<br />

PIPE SUPPORT SPACING<br />

Correct supporting of a piping system is essential to prevent<br />

excessive bending stress and to limit pipe “sag” to an acceptable<br />

amount. Horizontal pipe should be supported on uniform centers,<br />

which are determined for pipe size, <strong>schedule</strong>, temperature, loading<br />

and material.<br />

Point support must not be used for thermoplastic piping and, in<br />

general, the wider the bearing surface of the support the better.<br />

Supports should not be clamped in such a way that will restrain the<br />

axial movement of pipe that will normally occur due to thermal<br />

expansion and contraction. Concentrated loads in a piping system,<br />

such as valves must be separately supported.<br />

The graphs on this page give recommended support spacing for<br />

Chemtrol thermoplastic piping materials at various temperatures.<br />

The data is based on fl uids with a specifi c gravity of 1.0 and permits<br />

a sag of less than 0.1” between supports. For heavier fl uids,<br />

the support spacing from the graphs should be multiplied by the<br />

correct factor in the table below.<br />

10-30<br />

Specifi c Gravity 1.0 1.1 1.2 1.4 1.6 2.0 2.5<br />

Correction Factor 1.0 .98 .96 .93 .90 .85 .<strong>80</strong><br />

PVC Schedule 40<br />

Temperature F<br />

140<br />

120<br />

100<br />

<strong>80</strong><br />

60<br />

1 /4 1 /2 3 /4 1 11 /41 1 /2 2 21 /2 3 4 6 8 10 12<br />

2 4 6 8 10 12<br />

Support Spacing (Feet)<br />

Engineering Data<br />

PVC Schedule <strong>80</strong><br />

Temperature F<br />

140<br />

120<br />

100<br />

<strong>80</strong><br />

60<br />

1 /4<br />

1 /2 3 /4 1 11 /41 1 /2 2 21 /2 3 4 6 8 10 12<br />

2 4 6 8<br />

Support Spacing (Feet)<br />

10 12 14<br />

CPVC Schedule <strong>80</strong><br />

220<br />

Temperature F<br />

200<br />

1<strong>80</strong><br />

160<br />

140<br />

120<br />

100<br />

<strong>80</strong><br />

60<br />

2<br />

Polypropylene Schedule <strong>80</strong><br />

1<strong>80</strong><br />

Temperature F<br />

160<br />

140<br />

120<br />

100<br />

<strong>80</strong><br />

60<br />

2 2 3 4 6 9<br />

4 6<br />

1 1 /4 1 /2 3 /4 1 11 /4 1 /2<br />

/ 2<br />

8 10 12<br />

Support Spacing (Feet)<br />

1 /2 3 /4 1 1 /4 1 /2 2 3 4 6<br />

2 3 4 5<br />

6<br />

Support Spacing (Feet)<br />

7 8 9<br />

PVDF Schedule <strong>80</strong><br />

Temperature F<br />

1<strong>80</strong><br />

160<br />

140<br />

120<br />

100<br />

<strong>80</strong><br />

60<br />

1/2<br />

3/4 1 11/2<br />

2 3 4 6<br />

2 3 4 5 6 7 8 9<br />

Support Spacing (Feet)<br />

The above data is for uninsulated lines. For insulated lines, reduce spans to 70% of graph values. For spans of less than 2 feet, continuous<br />

support should be used.


Many commercial, industrial and governmental standards or specifi cations are<br />

available to assist the design engineer in specifying plastic piping systems. Standards<br />

most frequently referred to and most commonly called out in plastic piping<br />

specifi cations are ASTM Standards. These standards also often form the basis of<br />

other standards in existence. Below is a list and description of those standards<br />

most typically applied to industrial plastic piping.<br />

ASTM Standard D-1784<br />

(American Society for Testing and Materials)<br />

This standard covers PVC and CPVC compounds used in the manufacture of<br />

plastic pipe, valves, and fi ttings. It provides a means for selecting and identifying<br />

compounds on the bases of a number of physical and chemical criteria. Conformance<br />

to a particular material classifi cation in this standard requires meeting a<br />

number of minimum physical and chemical properties.<br />

ASTM Standards D-1785 and F-441<br />

These standards cover the specifi cation and quality of Schedule 40, <strong>80</strong> and 120<br />

PVC (D-1785) and CPVC (F-441) pressure pipe. Outlined in these standards<br />

are dimensional specifi cations, burst, sustained and maximum operating pressure<br />

requirements and test procedures for determining pipe quality with respect to<br />

workmanship and materials.<br />

PLASTIC PIPING STANDARDS<br />

ASTM Standards D-2464 and F-437<br />

These standards cover PVC (D-2464) and CPVC (F-437) Schedule <strong>80</strong> threaded<br />

pressure fi ttings. Thread dimensional specifi cations, wall thickness, burst, material<br />

quality, and identifi cation requirements are specifi ed.<br />

ASTM Standard D-2466<br />

These standards cover Schedule 40 PVC (D-2466) threaded and socket pressure<br />

fi ttings. Stipulated in the standard are thread and socket specifi cations, by lengths,<br />

wall thickness, burst material, quality and identifi cation requirements.<br />

ASTM Standards D-2467 and F-439<br />

Standards D-2467 (PVC) and F-439 (CPVC) cover the specifi cation of Schedule<br />

<strong>80</strong> socket type pressure fi ttings, including dimensions and physical requirements.<br />

ASTM Standard D-4101 (Formerly D-2146)<br />

This standard covers the specifi cations for propylene (PP) plastic injection and<br />

extrusion materials.<br />

ASTM Standard D-3222<br />

This standard covers the specifi cations for PVDF fl uoroplastic molding and extrusions<br />

materials.<br />

ASTM Standard D-2657<br />

This standard covers the procedures for heat-fusion bonding of polyolefi n materials.<br />

ASTM Standards D-2564 and F-493<br />

These standards set forth requirements for PVC (D-2564) and CPVC (F-493)<br />

Solvent Cement including a resin material designation and resin content quality<br />

standard. Also included in these standards are test procedures for measuring the<br />

cement quality by means of burst and lap shear tests.<br />

ASTM Standard F-656<br />

This standard covers the requirements for primers to be used for PVC solvent<br />

cemented joints of pipe and fi ttings.<br />

ASTM Standard D-2855<br />

This standard describes the procedure for making joints with PVC pipe and fi ttings<br />

by means of solvent cementing. The following are standards of other groups<br />

that are commonly encountered in industrial thermoplastic piping design.<br />

ANSI B1.20.1 (was B2.1)<br />

(American National Standards Institute)<br />

This specifi cation details the dimensions and tolerance for tapered pipe threads.<br />

This standard is referenced in the ASTM standard for threaded fi ttings mentioned<br />

above.<br />

ANSI B16.5<br />

This specifi cation sets forth standards for bolt holes, bolt circle, and overall<br />

dimensions for steel 150# fl anges.<br />

NSF Standard 14<br />

(National Sanitation Foundation)<br />

This standard provides specifi cations for toxilogical and organoleptic levels to<br />

determine the suitability of plastic piping for potable water use. It additionally<br />

requires adherence to appropriate ASTM Standards and specifi es minimum quality<br />

control programs. To meet this standard, a manufacturer must allow third party<br />

certifi cation by NSF of the requirements of this standard.<br />

Technical assistance regarding standards, applications, product performance,<br />

design, and installation tips are available from FABCO.<br />

FABCO is also able to provide:<br />

•<br />

•<br />

•<br />

•<br />

Material and Performance Certifi cation Letters<br />

Returned Product Evaluation<br />

Product, Installation, and Design Seminars<br />

Technical Reports on a variety of Subjects<br />

10<br />

10-31


10<br />

10-32<br />

CHEMICAL RESISTANCE GUIDE FOR VALVES & FITTINGS<br />

This chemical resistance guide has been compiled to assist the piping system designer in selecting chemical resistant materials. The information<br />

given is intended as a guide only. Many conditions can affect the material choices. Careful consideration must be given to temperature, pressure<br />

and chemical concentrations before a fi nal material can be selected. Thermoplastics and elastomers physical characteristics are more sensitive to<br />

temperature than metals. For this reason, a rating chart has been developed for each.<br />

MATERIAL RATING FOR THERMOPLASTICS & ELASTOMERS<br />

Temp. in °F = “A” rating, maximum temperature which material is recommended, resistant under normal conditions.<br />

B to Temp. in °F = Conditional resistance, consult factory.<br />

C = Not recommended.<br />

Blank = No data available.<br />

MATERIAL RATINGS FOR METALS<br />

A = Recommended, resistant under normal conditions.<br />

B = Conditional, consult factory.<br />

C = Not recommended.<br />

Blank = No data available.<br />

Temperature maximums for thermoplastics, elastomers and metals should always fall within published temp/pressure ratings for individual valves.<br />

THERMOPLASTICS ARE NOT RECOMMENDED FOR COMPRESSED AIR OR GAS SERVICE. This guide considers the resistance of the<br />

total valve assembly as well as the resistance of individual trim and fi tting materials. The rating assigned to the valve body plus trim combinations<br />

is always that of the least resistant part. In the cases where the valve body is the least resistant, there may be conditions under which the rate of corrosion<br />

is slow enough and the mass of the body large enough to be usable for a period of time. Such use should always be determined by test before<br />

installation of the component in a piping system. In the selection of a butterfl y valve for use with a particular chemical, the liner, disc, and stem must<br />

be resistant. All three materials should carry a rating of “A”. The body of a properly functioning butterfl y valve is isolated from the chemicals being<br />

handled and need not carry the same rating.<br />

ABS — (Acrylonitrile-Butadiene-Styrene) Class 4-2-2 conforming to<br />

ASTM D1788 is a time proven material. The smooth inner surface and<br />

superior resistance to deposit formation makes ABS drain, waste, and<br />

vent material ideal for residential and commercial sanitary systems. The<br />

residential DWV system can be exposed in service to a wide temperature<br />

span. ABS-DWV has proven satisfactory for use from -40°F to 1<strong>80</strong>°F<br />

These temperature variations can occur due to ambient temperature or<br />

the discharge of hot liquids into the system. ABS-DWV is very resistant<br />

to a wide variety of materials ranging from sewage to commercial household<br />

chemical formulations. ABS-DWV is joined by solvent cementing<br />

or threading and can easily be connected to steel, copper, or cast iron<br />

through the use of transition fi ttings.<br />

CPVC — (Chlorinated Polyvinyl Chloride) Class 23447-B, formerly<br />

designated Type IV, Grade 1 conforming to ASTM D-1784 has physical<br />

properties at 73°F similar to those of PVC, and its chemical resistance<br />

is similar to or generally better than that of PVC. CPVC, with a design<br />

stress of 2000 psi and maximum service temperature of 210°F, has<br />

proven to be an excellent material for hot corrosive liquids, hot and cold<br />

water distribution, and similar applications above the temperature range<br />

of PVC. CPVC is joined by solvent cementing, threading or fl anging.<br />

P.P. (Polypropylene) — (PP) Type 1 Polypropylene is a polyolefi n<br />

which is lightweight and generally high in chemical resistance. Although<br />

Type 1 polypropylene conforming to ASTM D-2146 is slightly<br />

lower in physical properties compared to PVC, it is chemically resistant<br />

to organic solvents as well as acids and alkalies. Generally, polypropyl-<br />

ene should not be used in contact with strong oxidizing acids, chlorinated<br />

hydrocarbons, and aromatics. With a design stress of 1000 psi at 73°F,<br />

polypropylene has gained wide acceptance where its resistance to sulfurbearing<br />

compounds is particularly useful in salt water disposal lines,<br />

crude oil piping, and low pressure gas gathering systems. Polypropylene<br />

has also proved to be an excellent material for laboratory and industrial<br />

drainage where mixtures of acids, bases, and solvents are involved.<br />

Polypropylene is joined by the thermo-seal fusion process, threading or<br />

fl anging. At 1<strong>80</strong>°F., or when threaded, P.P. should be used for drainage<br />

only at a pressure not exceeding 20 psi.<br />

PVC — (Polyvinyl Chloride) Class 12454-B, formerly designated Type<br />

1, Grade 1. PVC is the most frequently specifi ed of all thermoplastic<br />

materials. It has been used successfully for over 30 years in such areas<br />

as chemical processing, industrial plating, chilled water distribution,<br />

deionized water lines, chemical drainage, and irrigation systems. PVC<br />

is characterized by high physical properties and resistance to corrosion<br />

and chemical attack by acids, alkalies, salt solutions, and many other<br />

chemicals. It is attacked, however, by polar solvents such as ketones,<br />

some chlorinated hydrocarbons and aromatics. The maximum service<br />

temperature of PVC is 140°F. With a design stress of 2000 psi, PVC has<br />

the highest long term hydrostatic strength at 73°F of any of the major<br />

thermoplastics being used for piping systems. PVC is joined by solvent<br />

cementing, threading, or fl anging.


CHEMICAL RESISTANCE GUIDE FOR VALVES & FITTINGS<br />

PVDF — (KYNAR ® ) (Polyvinylidene Fluoride) is a strong, tough and<br />

abrasion resistant fl uorocarbon material. It resists distortion and retains<br />

most of its strength to 2<strong>80</strong>°F. It is chemically resistant to most acids,<br />

bases, and organic solvents and is ideally suited for handling wet or dry<br />

chlorine, bromine and other halogens. No other solid thermoplastic<br />

piping components can approach the combination of strength, chemical<br />

resistance and working temperatures of PVDF. PVDF is joined by the<br />

thermo-seal fusion process, threading or fl anging.<br />

EPDM — EPDM is a terpolymer elastomer made from ethylenepropylene<br />

diene monomer. EPDM has good abrasion and tear resistance and<br />

offers excellent chemical resistance to a variety of acids and alkalines.<br />

It is susceptible to attack by oils and is not recommended for applications<br />

involving petroleum oils, strong acids, or strong alkalines. It has<br />

exceptionally good weather aging and ozone resistance. It is fairly good<br />

with ketones and alcohols and has an excellent temperature range from<br />

-20°F to 250°F.<br />

HYPALON ® (CSM) — Hypalon has very good resistance to oxidation,<br />

ozone, and good fl ame resistance. It is similar to neoprene except<br />

with improved acid resistance where it will resist such oxidizing acids<br />

as nitric, hydrofl uoric, and sulfuric acid. Abrasion resistance of Hypalon<br />

is excellent, about the equivalent of the nitriles. Oil and solvent resistance<br />

is somewhat between that of neoprene and nitrile Salts have little<br />

if any effect on Hypalon. Hypalon is not recommended for exposure to<br />

concentrated oxidizing acids, esters, ketones, chlorinated, aromatic and<br />

nitro hydrocarbons. Hypalon has a normal temperature range of -20°F to<br />

200°F.<br />

NEOPRENE (CR) — Neoprenes were one of the fi rst synthetic rubbers<br />

developed. Neoprene is an all purpose polymer with many desirable<br />

characteristics and features high resiliency with low compression set,<br />

fl ame resistance, and is animal and vegetable oil resistant. Neoprene<br />

is principally recommended for food and beverage service. Generally,<br />

neoprene is not affected by moderate chemicals, fats, greases, and many<br />

oils and solvents. Neoprene is attacked by strong oxidizing acids, most<br />

chlorinated solvents, esters, ketones, aromatic hydrocarbons, and hydraulic<br />

fl uids. Neoprene has a moderate temperature range of -20°F to 160°F.<br />

NITRILE (NBR) — (BUNA-N) is a general purpose oil resistant<br />

polymer known as nitrile rubber. Nitrile is a copolymer of butadiene and<br />

acrylonitrile and has a moderate temperature range of -20°F to 1<strong>80</strong>°F.<br />

Nitrile has good solvent, oil, water, and hydraulic fl uid resistance. It<br />

displays good compression set, abrasion resistance and tensile strength.<br />

Nitrile should not be used in highly polar solvents such as acetone and<br />

methyl ethyl ketone, nor should it be used in chlorinated hydrocarbons,<br />

ozone or nitro hydrocarbons.<br />

FLUOROCARBON (FKM) (VITON®) (FLUOREL®) — Fluorocarbon<br />

elastomers are inherently compatible with a broad spectrum of<br />

chemicals. Because of this extensive chemical compatibility, which<br />

spans considerable concentration and temperature ranges, fl uorocarbon<br />

elastomers have gained wide acceptance as a material of construction for<br />

butterfl y valve O-rings and seats. Fluorocarbon elastomers can be used<br />

in most applications involving mineral acids, salt solutions, chlorinated<br />

hydrocarbons, and petroleum oils. They are particularly good in<br />

hydrocarbon service. Fluorocarbon elastomers have one of the broadest<br />

temperature ranges of any of the elastomers, -20°F to 300°F, however,<br />

are not suitable for steam service.<br />

TEFLON ® (PTFE) — Polytetrafl uoroethylene has outstanding resistance<br />

to chemical attack by most chemicals and solvents. PTFE has a<br />

temperature rating of -20°F to 400°F in valve applications. PTFE, a self<br />

lubricating compound, is used as a seat material in ball valves.<br />

VITON is a registered trademark of the DuPont Company<br />

TEFLON is a registered trademark of the DuPont Company<br />

HYPALON is a registered trademark of the DuPont Company<br />

KYNAR is a registered trademark of the Pennwalt Company<br />

FLUOREL is a registered trademark of the 3M Company<br />

10<br />

10-33


10<br />

10-34<br />

ABS<br />

CPVC<br />

PP<br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

PVC<br />

PVDF<br />

TEFLON<br />

EPDM<br />

BUNA-N<br />

HYPALON<br />

NEOPRENE<br />

CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Acetaldehyde CH3CHO Conc.<br />

120<br />

C C 350 200 C C C C B C C C C C B B A B B A A A A A<br />

Acetamide CH3CONH2 73 75 350 200 C C C C B A A A A A A A A A A A A<br />

Acetic Acid CH3COOH 25% 73 1<strong>80</strong> 140 200 350 140 C 200 C C C C C C C C C C C C C A A A A A A<br />

Acetic Acid CH3COOH 60% 73 73 175 350 140 C C C C C C C C C C C C C C A A A A A A<br />

FLUOROCARBON<br />

Acetic Acid CH3COOH 85% C 120 73 150 350 140 C C C C C C C C C C C C C C A A A A A A<br />

Acetic Acid CH3COOH<br />

Glacial<br />

Acetic Anhydride (CH3CO)2O C C 350 C 70 200<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

C 120 73 120 350 140 C C C C C C C C C C C C C C C A B A A A<br />

B<br />

70<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

CARBON STEEL<br />

C B C C C C C C C C C C C B B B B A<br />

Acetone CH3COCH3 C 73 C C 350 130 C<br />

B<br />

70<br />

C C A A A A A A A A A A A A A A A A A A<br />

Acetophenone C6H5COCH3 120 C 350 140 C C C C C C C C C C C C C C C C<br />

Acetyl Chloride CH3COCI C 125 200 C C C C 185 C A A A A A C C A C A A A A<br />

Acetylene HC≡CH<br />

Gas<br />

100%<br />

70 73 140 250 250 200 140 70 70 200 A C C C C C A A A A A A A A A A A A<br />

Acetylnitrile C C 150 C C 70 C A A A<br />

Acrylic Acid H2C:CHCOOH 97% C 150 200<br />

Acrylonitrile H2C:CHCN C C 73 350 C C 140 C C B A A A A A A A A A A A A A A A<br />

Adipic Acid COOH(CH2)4COOH Sat'd 185 140 150 350 200 1<strong>80</strong> 140 160 250 B A C C B C<br />

Allyl Alcohol CH2=CHCH2OH 96% 73 125 250 70 160 200<br />

B<br />

70<br />

185 A A A A A A A A A A A A A A A A<br />

Allyl Chloride CH2CHCH2CI C 212 350 C C 70 C C<br />

Aluminum Acetate Al(C2H4O2)3 Sat'd 275 350 200<br />

B<br />

70<br />

C C C C C C C A A B<br />

Aluminum Ammonium Sulfate (Alum)<br />

AINH4(SO4)212H2O<br />

Sat'd 150 140 275 250 200 140 200 A B B B B B C B A A A<br />

Aluminum Chloride Aqueous AICI3 Sat'd 185 1<strong>80</strong> 140 2<strong>80</strong> 250 210 70 200 160 250 A C C C C C C C C C C C A C A A<br />

Aluminum Fluoride Anhydrous AIF3 Sat'd 73 2<strong>80</strong> 250 210 1<strong>80</strong> 200 160 250 C C C C C C C C C C B C B A<br />

Aluminum Hydroxide AIO3•3H2O Sat'd 185 140 2<strong>80</strong> 250 210 1<strong>80</strong> 100 200 C C C C C B B C B B A A A B<br />

Aluminum Nitrate Al(NO3)3•9H2O Sat'd 185 1<strong>80</strong> 140 2<strong>80</strong> 250 210 1<strong>80</strong> 100 100 100 C C C C C C C C C C C A A A C<br />

Aluminum Oxychloride 140 275 C<br />

Aluminum Potassium Sulfate (Alum)<br />

AIK(SO4)2•12H2O<br />

Sat'd 150 140 2<strong>80</strong> 400 200 1<strong>80</strong> 200 160 200 A B B B B B C B A A A<br />

Aluminum Sulfate (Alum) Al2(SO4)3 Sat'd 185 1<strong>80</strong> 140 2<strong>80</strong> 250 210 200 160 140 185 C C C C C C C C C C C B A<br />

Ammonia Anhydrous NH3 250 200 100 C C C C C C A A A A A A A<br />

Ammonia Gas NH3 100% 185 150 140 C 400 140 140 140 140 C B B B C A A A A A A A<br />

Ammonia Liquid NH3 100% 73 C C 400 210<br />

B<br />

70<br />

70 70 C A C C C C C A A A A A A A<br />

Ammonium Acetate NH4(C2H3O2) Sat'd 73 140 175 400 140 140 140 C C C C B B<br />

Ammonium Bifl uoride NH4HF2 Sat'd 185 140 150 400 200 1<strong>80</strong> 200<br />

Ammonium Bisulfi de (NH4)HS 140 2<strong>80</strong> 400 1<strong>80</strong><br />

CHEMICAL RESISTANCE CHART<br />

Ammonium Carbonate CH2O3•2H3N Sat'd 1<strong>80</strong> 140 2<strong>80</strong> 400 210 140 140 250<br />

B<br />

212<br />

B<br />

70<br />

B<br />

70<br />

3% NI/IRON<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

B<br />

200<br />

C C C C C C C C B B B B<br />

C C<br />

A<br />

140<br />

17-4 PH<br />

ALLOY 20<br />

B<br />

MONEL<br />

B<br />

200<br />

STELLITE<br />

C B B B B B A<br />

HASTELLOY C<br />

A


PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Ammonium Chloride<br />

NH4CI<br />

Sat'd 185 1<strong>80</strong> 140 2<strong>80</strong> 400 210 1<strong>80</strong> 200 160 250 B C C C C C C C C B C B B B<br />

Ammonium Dichromate<br />

(NH4)2Cr2O7<br />

73 250 70 100 100 100<br />

Ammonium Fluoride<br />

NH4F<br />

10% 140 2<strong>80</strong> 400 210 100 200 100 C C C C C C<br />

Ammonium Flouride<br />

NH4F<br />

25% 73 2<strong>80</strong> 400 140 C C C C C C<br />

Ammonium Hydroxide<br />

NH4OH<br />

Ammonium Nitrate<br />

NH4NO3<br />

Ammonium Persulphate<br />

(NH4)2S2O8<br />

Ammonium Phosphate<br />

(Monobasic)<br />

NH3H3PO4<br />

Ammonium Sulfate<br />

(NH4)2SO4<br />

Ammonium Sulfi de<br />

(NH4)2S<br />

Ammonium Thiocyanate<br />

NH4SCN<br />

Amyl Acetate<br />

CH3COOC5H11<br />

Amyl Alcohol<br />

C5H11OH<br />

n-Amyl Chloride<br />

C5H11CI<br />

ABS<br />

CPVC<br />

PP<br />

PVC<br />

PVDF<br />

TEFLON<br />

10% 185 1<strong>80</strong> 140 225 400 210<br />

EPDM<br />

BUNA-N<br />

B<br />

70<br />

HYPALON<br />

NEOPRENE<br />

FLUOROCARBON<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

200 70 70 B C C C C C B A A A B A<br />

Sat'd 175 185 1<strong>80</strong> 140 2<strong>80</strong> 400 250 1<strong>80</strong> 200 160 100 C C C C A A A A<br />

73 150 140 73 200 210 70 70 C C C C C C C C C C C B A A C A<br />

All 140 2<strong>80</strong> 400 210 100 140 140 185 B C C C C C B B C B A A A A B A<br />

185 1<strong>80</strong> 140 2<strong>80</strong> 400 210 1<strong>80</strong> 200 160 200 C C C C C C B B C B B B B B A B A<br />

Dilute 125 350 210 140 200 160 A C C C C C C C C C B B B<br />

50-<br />

60%<br />

140 275 70 70 70 185 B C C C C C C C C C A A A B A<br />

C C 125 100<br />

B<br />

70<br />

73 1<strong>80</strong> C 2<strong>80</strong> 400 210<br />

C C C C A B B B B B B B A B A A A A A A A<br />

B<br />

140<br />

200 140 185 A A A A A B B B B A A A A A<br />

C 2<strong>80</strong> 400 C C C C 200 C A A A A A A A A A A A A A A A A<br />

Aniline C6H5NH2 C 1<strong>80</strong> C 120 200 140 C 70 C C C C C C C C B B C B B A A A A B A<br />

Aniline Chlorohydrate C A<br />

Aniline Hydrochloride<br />

C6H5NH2•HCI<br />

Sat'd C C 75 C C 185 C C C C C C C C C C C C A<br />

Anthraquinone<br />

C14H8O2<br />

Anthraqunone<br />

140 200 C C C<br />

Sulfonic Acid<br />

C14H7O2•SO3H•3H2O<br />

140 200<br />

Antimony Trichloride<br />

SbCl3<br />

Aqua Regia (Nitrohydrochloric<br />

Acid)<br />

CIHHNO3<br />

CHEMICAL RESISTANCE CHART<br />

Sat'd 1<strong>80</strong> 140 73 140 140 140 140 185 C C C C C C C C C C C C C A A<br />

73 C 73 200 C C<br />

B<br />

70<br />

C 100 C C C C C C C C C C B B B<br />

Argon Ar Dry 350 200 100 200 A A A A A A A A A<br />

Arsenic Acid<br />

H3AsO4•1/2H2O<br />

<strong>80</strong>% 185 140 2<strong>80</strong> 400 185 160 200 1<strong>80</strong> 200 C C C C C C C C C B A B A A A<br />

Aryl Sulfonic Acid<br />

C6H5SO3H<br />

140 140 185<br />

Asphalt C C 250 350 C<br />

B<br />

70<br />

C C 1<strong>80</strong> C A A A A A A A A A A A A A A B A<br />

Barium Carbonate<br />

BaCO3<br />

Sat'd 140 2<strong>80</strong> 400 250 1<strong>80</strong> 200 160 250 A A A A B B B B B A A A A A<br />

Barium Chloride<br />

BaCl2•2H2O<br />

Sat'd 140 2<strong>80</strong> 400 250 1<strong>80</strong> 200 160 300 A A A A A B B C B B B A A A<br />

Barium Hydroxide<br />

Ba(OH)2<br />

Sat'd 140 2<strong>80</strong> 400 200 1<strong>80</strong> 200 140 300 C C C C B B C B A A A A A A<br />

Barium Nitrate<br />

Ba(NO3)2<br />

Sat'd 73 275 250 200 1<strong>80</strong> 200 160 300 C C C C A A A A A A<br />

Barium Sulfate BaSO4 Sat'd 185 140 2<strong>80</strong> 400 200 100 200 160 300 B B B B B B A B A A A A A<br />

Barium Sulfi de BaS Sat'd 140 2<strong>80</strong> 400 140 C 200 160 300 C C C C C B B C B A A A A A<br />

Beer C 1<strong>80</strong> 140 200 300 200 70 200 140 200 A A A A A A C C C C A A A A A<br />

CARBON STEEL<br />

3% NI/IRON<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

MONEL<br />

STELLITE<br />

HASTELLOY C<br />

10<br />

10-35


10<br />

10-36<br />

CHEMICALS<br />

AND<br />

FORMULA CONCENTRATION<br />

Beet Sugar Liquors<br />

Benzaldehyde<br />

C6H5CHO<br />

ABS<br />

CPVC<br />

PP<br />

1<strong>80</strong><br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

PVC<br />

140<br />

PVDF<br />

225<br />

10% C 73 73 70<br />

Benzene C6H6 C C C C<br />

Benzene Sulfonic Acid<br />

C6H5SO3H<br />

Benzoic Acid C6H-<br />

5COOH<br />

Benzyl Alcohol C6H-<br />

5CH2OH<br />

Bismuth Carbonate<br />

(BiO)2CO3<br />

10%<br />

Black Liquor Sat'd<br />

Bleach<br />

Bleach<br />

Blood<br />

Borax<br />

Na2B4O7•10H2O<br />

1<strong>80</strong><br />

All 73<br />

5%<br />

Active<br />

Cl2<br />

12%<br />

Active<br />

Cl2<br />

Sat'd<br />

Boric Acid H3BO3 Sat'd<br />

Brake Fluid<br />

Brine Sat'd<br />

Bromic Acid HBrO3<br />

C<br />

185<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

185<br />

185<br />

185<br />

150<br />

120<br />

C<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

140<br />

140<br />

C<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

Bromine Br2 Liquid C C C<br />

Bromine Br2 Vapor C C<br />

Bromine Water<br />

Cold<br />

Sat'd<br />

C C<br />

Bromotoluene C7H7Br C<br />

Bromotoluene C6H-<br />

5CH2B2<br />

Butadiene<br />

H2C:CHHC:CH2<br />

50% 73<br />

Butane C4H10 50% 73<br />

Butyl Acetate<br />

CH3COOCH(CH3)<br />

(C2H5)<br />

Butyl Alcohol<br />

CH3(CH2)2CH2OH<br />

Butyl Cellosolve<br />

HOCH2CH2OC4H9<br />

n-Butyl Chloride<br />

C4H9CI<br />

Butylene (C)<br />

CH3CH:CHCH3<br />

Butyl Phenol C4H-<br />

9C6H4OH<br />

Butyl Phthalate<br />

Butyl Stearate<br />

CH3(CH2)16CO2<br />

(CH2)3CH3<br />

Butynediol<br />

HOCH2C:CCH2OH<br />

Liquid<br />

C 73<br />

CHEMICAL RESISTANCE CHART<br />

140<br />

140<br />

C C<br />

140<br />

140<br />

170<br />

125<br />

230<br />

250<br />

175<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

200<br />

150<br />

150<br />

212<br />

150<br />

175<br />

250<br />

250<br />

73 C C 73<br />

100<br />

1<strong>80</strong><br />

100<br />

73<br />

140<br />

73<br />

73<br />

73<br />

225<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

230<br />

100<br />

TEFLON<br />

250<br />

350<br />

225<br />

200<br />

200<br />

200<br />

300<br />

400<br />

350<br />

350<br />

175<br />

300<br />

200<br />

400<br />

400<br />

250<br />

EPDM<br />

210<br />

140<br />

BUNA-N<br />

100<br />

HYPALON<br />

200<br />

NEOPRENE<br />

160<br />

FLUOROCARBON<br />

185<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

A A B B B A A A A<br />

C C C C A A A A A C C B C A A A A B A<br />

C C C C<br />

C C<br />

C C<br />

C C<br />

1<strong>80</strong><br />

140<br />

140<br />

210<br />

210<br />

140<br />

250<br />

70<br />

1<strong>80</strong><br />

C<br />

1<strong>80</strong><br />

200<br />

140<br />

100<br />

C 70<br />

100<br />

160<br />

B<br />

to<br />

140<br />

70<br />

70 70<br />

150<br />

185<br />

200<br />

B<br />

to<br />

140<br />

200<br />

185<br />

185<br />

CARBON STEEL<br />

3% NI/IRON<br />

A A A A A A A A A A A A A A A A A<br />

B B B B C C C C B B B A A<br />

C C C C C C C C A A A A A A<br />

A A A A A B B B B A A A A A A<br />

C C C C B B B B B A B A B<br />

C C C C C C C C B A B A A A<br />

C C C C C C C C B A B A A A<br />

70 70 70 70 B B C C B A A A A A<br />

140<br />

140<br />

200<br />

200<br />

140<br />

140<br />

185<br />

185<br />

A A A A A A B A A A A A A A A A<br />

B B B B C C B C B A B A A A<br />

C C B B B A B A A A A A<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

160<br />

300<br />

70 70 C C C C C C<br />

A A A C C C B C B A B A A A<br />

C C 70 C 70 C C C C C C C C C C C C C C C C A<br />

C C 70 C 70 C C C C C C C C C C C C C C A A A<br />

C C 70 C<br />

C<br />

C C<br />

C 70<br />

140<br />

200<br />

140<br />

B<br />

to<br />

140<br />

200<br />

140<br />

70<br />

185<br />

150<br />

185<br />

185<br />

C C C C C C C C C C<br />

A A A A A A A A A A A A A A A A A A<br />

A A A A A A A A A A A A A A A A A A<br />

C C C C B B B B B B B B A A A A A A<br />

B<br />

to<br />

140<br />

C<br />

140<br />

100<br />

140<br />

C C C C<br />

C 70 C C<br />

C<br />

100<br />

B<br />

to<br />

70<br />

100<br />

C<br />

C<br />

B<br />

to<br />

70<br />

75 B B B B B A A A A A<br />

C A A A A A A A A A A A A A<br />

100<br />

100<br />

70<br />

185<br />

B B B B B B B B B B B B B<br />

A A A A A A A A A A A A<br />

A A A A B B B A A A A<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

MONEL<br />

STELLITE<br />

HASTELLOY C


CHEMICALS<br />

AND<br />

FORMULA CONCENTRATION<br />

Butyric Acid CH3CH-<br />

2CH2COOH<br />

Cadmium Cyanide<br />

Cd(CN)2<br />

Calcium Bisulfi de<br />

Ca(HS)2•6H2O<br />

Calcium Bisulfi te<br />

Ca(HSO3)2<br />

Calcium Carbonate<br />

CaCO3<br />

Calcium Chlorate<br />

Ca(CIO3)2•2H2O<br />

Calcium Chloride<br />

CaCl2<br />

Calcium Hydroxide<br />

Ca(OH)2<br />

Calcium Hypochlorite<br />

30%<br />

Ca(OCI)2<br />

Calcium Nitrate<br />

Ca(NO3)2<br />

Calcium Oxide CaO<br />

Calcium Sulfate CaSO4<br />

ABS<br />

100<br />

100<br />

CPVC<br />

185<br />

185<br />

185<br />

185<br />

185<br />

185<br />

PP<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

150<br />

1<strong>80</strong><br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

PVC<br />

73<br />

140<br />

C<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

Camphor C10H16O C 73<br />

Cane Sugar<br />

C12H22O11<br />

Caprylic Acid<br />

CH3(CH2)6COOH<br />

73<br />

140<br />

Carbitol 73<br />

Carbon Dioxide CO2<br />

Dry<br />

100%<br />

Carbon Dioxide CO2 Wet<br />

100<br />

100<br />

185<br />

185<br />

150<br />

150<br />

140<br />

140<br />

Carbon Disulfi de CS2 C C 73<br />

Carbon Monoxide CO Gas<br />

Carbon Tetrachloride<br />

CCI4<br />

Carbonic Acid H2CO3 Sat'd<br />

Castor Oil<br />

Caustic Potash KOH 50%<br />

Caustic Soda NaOH<br />

(Sodium Hydroxide)<br />

Up to<br />

40%<br />

185<br />

140<br />

C 73 C 73<br />

70<br />

185<br />

185<br />

185<br />

210<br />

1<strong>80</strong><br />

140<br />

140<br />

140<br />

100<br />

Cellosolve C4H10O2 73<br />

Cellosolve Acetate<br />

CH3COOCH2CH2O<br />

C2H5<br />

Chloral Hydrate<br />

CCI3CH(OH)2<br />

All<br />

73<br />

140<br />

PVDF<br />

230<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

200<br />

2<strong>80</strong><br />

250<br />

2<strong>80</strong><br />

275<br />

175<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

275<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

C<br />

2<strong>80</strong><br />

TEFLON<br />

300<br />

200<br />

350<br />

350<br />

350<br />

350<br />

250<br />

200<br />

200<br />

200<br />

350<br />

400<br />

350<br />

200<br />

400<br />

400<br />

200<br />

400<br />

350<br />

350<br />

350<br />

350<br />

350<br />

200<br />

300<br />

EPDM<br />

140<br />

BUNA-N<br />

100<br />

C 70<br />

210<br />

140<br />

210<br />

210<br />

100<br />

HYPALON<br />

NEOPRENE<br />

FLUOROCARBON<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

C C 70 A A A A C C C C C B A A A A<br />

C<br />

200<br />

70<br />

70<br />

70 70<br />

70 70 70<br />

100<br />

140<br />

70 C<br />

210<br />

210<br />

210<br />

210<br />

250<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

100<br />

1<strong>80</strong><br />

200<br />

200<br />

140<br />

100<br />

200<br />

200<br />

160<br />

70<br />

100<br />

160<br />

160<br />

70 C<br />

100<br />

160<br />

70 70 70 70<br />

200<br />

210<br />

C<br />

250<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

B<br />

to<br />

70<br />

70<br />

200<br />

200<br />

160<br />

160<br />

185<br />

185<br />

300<br />

185<br />

250<br />

250<br />

185<br />

200<br />

200<br />

250<br />

200<br />

100<br />

200<br />

200<br />

DUCTILE IRON<br />

CARBON STEEL<br />

3% NI/IRON<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

A A<br />

C C C C C C C C B A A C A<br />

A C C C C B B B B A A A A A A<br />

C B B B B B B B B B B A A A<br />

B B B B B A A C C B A B A A B A<br />

C C C C C C C C C C A A A A A A<br />

C C C C C C C C C C B B B B C B<br />

B B B B B B B B A A A<br />

A A B A A A<br />

A A B B B A A B A A A A A A A A A<br />

B B B B B B B B A A A A B<br />

A A A A A A A A A A A A A A A A<br />

A A B A A A<br />

B B B B B B B B B B B<br />

A A A A A A A A A A A A A A A A A<br />

A A A A A A B B B B B A A A A A A A<br />

C C 70 C B B B B A A A A A A A A A<br />

200<br />

70<br />

C C C C<br />

210<br />

140<br />

200<br />

1<strong>80</strong><br />

140<br />

140<br />

1<strong>80</strong><br />

140<br />

1<strong>80</strong><br />

C<br />

70 70<br />

150<br />

200<br />

140<br />

75 70<br />

100<br />

160<br />

160<br />

250<br />

185<br />

200<br />

140<br />

A A A A A A A B A A A A A A A<br />

B A A A A C C A C A A A A A A<br />

C C C C B B B B B A A A A A B<br />

A A A A A A A A A A A A A A A A A A<br />

C B A A A A A<br />

C C B B C C C B B B B B A A A A A<br />

C 70 C A A A A A A A A A A A<br />

C C C C B B B B B B A<br />

B<br />

to<br />

70<br />

C<br />

Chloramine NH2CI Dilute 73 70 70 B B B B C C C B B B<br />

Chloric Acid<br />

HCIO3•7H2O<br />

10%<br />

140 140<br />

200 140 140<br />

C C C C C C C C C C B C A C<br />

Chloric Acid<br />

HCIO3•7H2O<br />

20%<br />

140 140<br />

100<br />

C C C C C C C C C C C C A C<br />

Chlorine Gas (Dry)<br />

(Moisture Content)<br />

0-20<br />

PPM<br />

C 73<br />

200 400<br />

C C C C<br />

185<br />

C C C C C C B A* A* B B B A A A A<br />

Note: * Ratings are for body material only.<br />

CHEMICAL RESISTANCE CHART<br />

MONEL<br />

STELLITE<br />

HASTELLOY C<br />

10<br />

10-37


10<br />

10-38<br />

CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Chlorine Gas (Moisture 20-50<br />

Content)<br />

PPM<br />

Chlorine Gas (Moisture<br />

Content)<br />

50+<br />

PPM<br />

ABS<br />

CPVC<br />

PP<br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

PVC<br />

C C C<br />

C C C<br />

Chlorine Liquid C C C C<br />

Chlorinated Water 10 ppm 73<br />

Chlorinated Water Sat'd 73<br />

Chloroacetic Acid<br />

CH2CICOOH<br />

Chloroacetyl Chloride<br />

CICH2COCI<br />

50%<br />

Chlorobenzene C6H5CI Dry 73 C<br />

Chlorobenzyl Chloride<br />

CIC6H4CH2CI<br />

Chloroform CHCI3 Dry C C C<br />

Chloropicrin CCI3NO2 C<br />

Chlorosulfonic Acid<br />

CISO2OH<br />

Chromic Acid H2CrO4 10%<br />

Chromic Acid H2CrO4 30%<br />

Chromic Acid H2CrO4 40%<br />

Chromic Acid H2CrO4 50%<br />

Chromium<br />

Potassium Sulfate<br />

CrK(SO4)2•12H2O<br />

Citric Acid C6H8O7 Sat'd<br />

210<br />

210<br />

210<br />

210<br />

73<br />

185<br />

140<br />

140<br />

140<br />

73<br />

C<br />

PVDF<br />

200<br />

200<br />

200<br />

230<br />

230<br />

C<br />

125<br />

170<br />

125<br />

125<br />

150<br />

C 73 C<br />

150<br />

150<br />

150<br />

140<br />

140<br />

140<br />

C C<br />

140<br />

1<strong>80</strong><br />

Cocunut Oil 73<br />

Coffee<br />

Coke Oven Gas 73<br />

Copper Acetate<br />

Cu(C2H3O2)2•H2O<br />

Copper Carbonate<br />

CuCO3<br />

73<br />

140<br />

140<br />

140<br />

Sat'd 73 73 73<br />

Sat'd<br />

Copper Chloride CuCI2 Sat'd<br />

Copper Cyanide<br />

Cu(CN)2<br />

Copper Fluoride<br />

CuF2•2H2O<br />

Copper Nitrate<br />

Cu(NO3)2•3H2O<br />

Copper Sulfate<br />

CuSO4•5H2O<br />

2%<br />

30%<br />

Sat'd<br />

185<br />

185<br />

185<br />

120<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

Corn Oil C 73 73<br />

Corn Syrup<br />

Cottonseed Oil<br />

185<br />

150<br />

150<br />

140<br />

140<br />

Creosote 73 73<br />

CHEMICAL RESISTANCE CHART<br />

175<br />

175<br />

175<br />

1<strong>80</strong><br />

200<br />

275<br />

2<strong>80</strong><br />

230<br />

250<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

275<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

275<br />

250<br />

2<strong>80</strong><br />

TEFLON<br />

400<br />

400<br />

400<br />

400<br />

200<br />

200<br />

200<br />

200<br />

350<br />

350<br />

300<br />

200<br />

200<br />

400<br />

400<br />

350<br />

350<br />

350<br />

350<br />

400<br />

400<br />

350<br />

EPDM<br />

BUNA-N<br />

HYPALON<br />

NEOPRENE<br />

C C C<br />

C C C<br />

C<br />

210<br />

140<br />

70 C<br />

70 C<br />

B<br />

to<br />

70<br />

B<br />

to<br />

70<br />

B<br />

to<br />

70<br />

200<br />

FLUOROCARBON<br />

185<br />

185<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

CARBON STEEL<br />

C C C C C C C C A* C C C A* C A A<br />

C C C C C C C C C C C C C C C A A<br />

C B B B C C C C C C C<br />

C<br />

C<br />

185<br />

185<br />

C C B B C C C C B A A A A A<br />

C C C C C C C C A B A B A<br />

C C C C C C C C C C C C C C C B B<br />

C C C C 70 A A A A C C B C A A A A A A<br />

3% NI/IRON<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

A A<br />

C C C C 70 A A A A C C C C A A A A A A<br />

C C C C C C C C C C C B B C C B C C C B A A<br />

70 C<br />

C C<br />

C C<br />

C C<br />

140<br />

210<br />

1<strong>80</strong><br />

70<br />

C 70<br />

140<br />

70<br />

100<br />

210<br />

210<br />

210<br />

210<br />

210<br />

210<br />

C<br />

C<br />

100<br />

B<br />

to<br />

70<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

B<br />

to<br />

70<br />

B<br />

to<br />

70<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

100<br />

1<strong>80</strong><br />

140<br />

140<br />

140<br />

140<br />

200<br />

140<br />

B<br />

to<br />

140<br />

140<br />

C<br />

200<br />

140<br />

200<br />

200<br />

160<br />

140<br />

100<br />

160<br />

160<br />

160<br />

140<br />

160<br />

160<br />

C C<br />

200<br />

200<br />

100<br />

100<br />

100<br />

140<br />

140<br />

200<br />

200<br />

185<br />

200<br />

185<br />

140<br />

185<br />

200<br />

185<br />

185<br />

200<br />

200<br />

300<br />

185<br />

185<br />

C C C C C C C C C C C<br />

C C C C C C C C C C C<br />

C C C C C C C C C C C C<br />

C C C C C C C C C C C<br />

B<br />

to<br />

212<br />

B<br />

to<br />

212<br />

Ato<br />

70<br />

B<br />

to<br />

70<br />

B<br />

to<br />

70<br />

B<br />

to<br />

70<br />

Ato<br />

125<br />

Ato<br />

125<br />

B<br />

to<br />

212<br />

C B B A B<br />

MONEL<br />

STELLITE<br />

HASTELLOY C<br />

B A<br />

C A<br />

C A<br />

C B<br />

C C C C C C C C C B A A A A A<br />

B B B B C C B C B A A B<br />

A A A A A C C C A A A A A<br />

B B B B A A A A A A A A B<br />

C C C C C C C C B A A B A<br />

B A A A<br />

C C C C C C C C C C C B A A B A<br />

C C C C C C C C A C B A A B<br />

C C C C C C C C C C B A A C<br />

C C C C C C C C C C A A A A C A<br />

A B B B B B B B B B A A A A B<br />

A B B B B B B B B A A A A B<br />

C 73 73 C 73 B B B B B A A A A A A A A A A A A


CHEMICALS<br />

AND<br />

FORMULA CONCENTRATION<br />

ABS<br />

Note: * Ratings are for body material only.<br />

CPVC<br />

PP<br />

Cresol CH3C6H4OH 90% 73 C<br />

Cresylic Acid C7H8O 50%<br />

Croton Aldehyde<br />

CH3CH:CHCHO<br />

Crude Oil<br />

Cumene<br />

C6H5CH(CH3)2<br />

Cupic Fluoride CuF2<br />

Cupric Sulfate<br />

CuSO4•5H2O<br />

Sat'd<br />

100<br />

Cuprous Chloride CuCI Sat'd 70<br />

Cyclohexane C6H12<br />

Cyclohexanol<br />

C6H11OH<br />

Cyclohexanone<br />

C6H10O<br />

Decahydronaphthalene<br />

C10H18<br />

Detergents (Heavy<br />

Duty)<br />

Dextrin (Starch Gum) Sat'd<br />

Dextrose C6H12O6<br />

Diacetone Alcohol CH-<br />

3COCH2C (CH3)2OH<br />

Dibutoxyethyl Phthalate<br />

C20H30O6<br />

n-Dibutyl Ether<br />

C4H9OC4H9<br />

Dibutyl Phthalate<br />

C6H4(COOC4H9)2<br />

Dibutyl Sebacate<br />

C4H9OCO(CH2)8<br />

OCOC4H9<br />

Dichlorobenzene<br />

C6H4Cl2<br />

Dichloroethylene<br />

C2H4Cl2<br />

100<br />

100<br />

C<br />

185<br />

73<br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

PVC<br />

140<br />

C<br />

140<br />

140<br />

140<br />

140<br />

C C C<br />

C<br />

120<br />

C<br />

PVDF<br />

150<br />

150<br />

125<br />

2<strong>80</strong><br />

100<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

250<br />

2<strong>80</strong><br />

150<br />

C C C 73<br />

185<br />

C<br />

150<br />

120<br />

120<br />

140<br />

140<br />

140<br />

250<br />

275<br />

C 70<br />

C<br />

100<br />

C C<br />

73 C<br />

C<br />

C C<br />

150<br />

225<br />

TEFLON<br />

200<br />

200<br />

200<br />

400<br />

300<br />

250<br />

350<br />

300<br />

250<br />

200<br />

400<br />

200<br />

400<br />

350<br />

350<br />

350<br />

350<br />

350<br />

EPDM<br />

BUNA-N<br />

C C<br />

HYPALON<br />

B<br />

to<br />

140<br />

NEOPRENE<br />

C<br />

C C C C<br />

C 70<br />

FLUOROCARBON<br />

100<br />

185<br />

C 70 C<br />

C C C C<br />

210<br />

210<br />

200<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

140<br />

160<br />

70 70<br />

C C C C<br />

C C C C<br />

200<br />

200<br />

200<br />

200<br />

185<br />

185<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

CARBON STEEL<br />

3% NI/IRON<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

MONEL<br />

B B<br />

A A A A A A A B A A A A A A A A<br />

C C C C C C C B A A A A B<br />

C C C<br />

STELLITE<br />

B B B B A<br />

A A A A B B A B A A A A A A A<br />

A A A A A A A<br />

70 C C C C B B B B B B B B B A A B A<br />

C C C C<br />

250<br />

C<br />

140<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

200<br />

140<br />

160<br />

160<br />

200<br />

210<br />

200<br />

200<br />

A A A A A A A A A A A A A A A A<br />

A A A A A B B B A A<br />

A A A A A<br />

70 C C C A A A A A A A A A A A A A A A A A<br />

B<br />

to<br />

70<br />

C<br />

140<br />

C<br />

200<br />

C C C C C<br />

A A A A A A A A A A<br />

70 C C C C A A A A A A A A A<br />

70 C C C C<br />

C C C C<br />

C C C C<br />

150<br />

185<br />

A A A A A<br />

B B B A<br />

Diesel Fuels<br />

140 2<strong>80</strong> 350<br />

C 70 C C<br />

185<br />

A A A A A A A A A A A A A A A A<br />

Diethylamine<br />

C4H10NH<br />

C 73<br />

200<br />

70 70 C C C C C C A A C A A A A B<br />

Diethyl Cellosolve<br />

C6H14O2<br />

2<strong>80</strong><br />

C<br />

140 100 200<br />

A A A A A<br />

Diethyl Ether C4H10O 73 73 73 C C<br />

Diglycolic Acid<br />

O(CH2COOH)2<br />

Sat'd<br />

140<br />

73<br />

250<br />

70 70 70<br />

Dimethylamine<br />

(CH3)2NH<br />

120 140<br />

75<br />

140<br />

C C C C C A A<br />

Dimethyl Formamide<br />

HCON(CH3)2<br />

C<br />

120<br />

C C<br />

250<br />

C<br />

100 100<br />

C C B B B B B B B A A A<br />

Dimethylhydrazine<br />

(CH3)2NNH2<br />

C C C<br />

Dinonyl Phthalate<br />

C6H4(COOC9H19)2<br />

Dioctyl Phthalate<br />

C6H4(COOC8H17)2<br />

CHEMICAL RESISTANCE CHART<br />

C C C 75<br />

32<br />

200<br />

B<br />

to<br />

10<br />

C C C<br />

B<br />

to<br />

10<br />

70 C C 70 A A A A C C C<br />

HASTELLOY C<br />

10<br />

10-39


10<br />

10-40<br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Dioxane O:(CH2)4:O C 73 C C 70 C C C C A A A A A A A A A A<br />

Diphenyl Oxide<br />

(C6H5)2O<br />

Sat'd<br />

125<br />

C C C<br />

300<br />

A A A A A A<br />

Disodium Phosphate<br />

Na2HPO4<br />

185 140 200 400 210 100 140<br />

B B B B B B A A B<br />

Dow Therm A<br />

C12H10•C12H10O<br />

C<br />

212<br />

C C C C C A A A A B A A A A A A A A A<br />

ABS<br />

CPVC<br />

PP<br />

Ether C4H10O C 73 C<br />

Ethyl Acetate CH-<br />

3COOC2H5<br />

Ethyl Acetoacetate CH-<br />

3COCH2COOC2H5<br />

Ethyl Acrylate<br />

CH2:CHCOOC2H5<br />

Ethyl Alcohol (Ethanol)<br />

C2H5OH<br />

Ethyl Benzene<br />

C6H5C2H5<br />

C<br />

120<br />

PVC<br />

PVDF<br />

125<br />

C C<br />

C C 73<br />

C C 73<br />

140<br />

1<strong>80</strong><br />

140<br />

C C<br />

Ethyl Chloride C2H5CI Dry 73 C<br />

Ethyl Chloroacetate<br />

CH2CICO2C2H5<br />

Ethylene Bromide<br />

BrCH2CH2Br<br />

Ethylene Chloride<br />

CICH2CH2CI<br />

Ethylene Chlorohydrin<br />

CICH2CH2OH<br />

Ethylene Diamine<br />

NH2CH2CH2NH2<br />

Ethylene Dichloride<br />

C2H4CI2<br />

Ethylene Glycol<br />

CH2OHCH2OH<br />

Ethylene Oxide<br />

CH2CH2O<br />

Dry C<br />

Dry C 73 C<br />

C<br />

2<strong>80</strong><br />

125<br />

2<strong>80</strong><br />

C 75<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

73 C 73<br />

120<br />

Dry C 73 C<br />

73<br />

185<br />

120<br />

C<br />

140<br />

225<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

C C C<br />

Ethyl Ether (C2H5)2O C C<br />

Ethyl Formate<br />

HCOOC2H5<br />

2-Ethylhexanol<br />

CH3(CH2)3CHC2H5<br />

CH2OH<br />

Ethyl Mercaptan<br />

C2H5SH<br />

Ethyl Oxalate<br />

(COOC2H5)2<br />

Fatty Acids R-COOH 73<br />

Ferric Chloride (Aqueous)<br />

FeCI3<br />

Ferric Hydroxide<br />

Fe(OH)3<br />

Ferric Nitrate<br />

Fe(NO3)3•9H2O<br />

Ferric Sulfate<br />

Fe2(SO4)3<br />

Sat'd<br />

Sat'd<br />

Sat'd<br />

Ferrous Chloride FeCI2 Sat'd<br />

Ferrous Hydroxide<br />

Fe(OH)2<br />

Ferrous Nitrate<br />

Fe(NO3)2<br />

Sat'd<br />

185<br />

185<br />

185<br />

185<br />

185<br />

140<br />

CHEMICAL RESISTANCE CHART<br />

120<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

73<br />

73<br />

125<br />

TEFLON<br />

200<br />

200<br />

350<br />

300<br />

350<br />

350<br />

350<br />

350<br />

200<br />

350<br />

400<br />

250<br />

EPDM<br />

BUNA-N<br />

HYPALON<br />

NEOPRENE<br />

FLUOROCARBON<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

C C C C A A A A B B B A A A A A A A A<br />

70 C C C C A A B A A A A A A A A B A<br />

100<br />

C C<br />

70 C C C C A A A A A A A A A A A A A<br />

170<br />

1<strong>80</strong><br />

200<br />

DUCTILE IRON<br />

70 A A A A A A A A A A A A A A A A<br />

C C C C 70 B B B B B B A A A A<br />

B<br />

to<br />

70<br />

C 70<br />

C<br />

B<br />

to<br />

70<br />

140<br />

B<br />

to<br />

70<br />

CARBON STEEL<br />

3% NI/IRON<br />

A A B A A A A A A A A A A B A<br />

A A A A A A A<br />

C C 70 A A A<br />

70 C 70 70 C A<br />

70<br />

100<br />

100<br />

100<br />

C C C C<br />

210<br />

1<strong>80</strong><br />

200<br />

160<br />

120<br />

250<br />

A A C A A B A A B<br />

A A A A A A A A A A A<br />

A A A A A A A A A A A A A A A A<br />

C C C C C A A B A A A A A B A<br />

C C C C C A<br />

73 C 70 C A A A A A A A<br />

250<br />

70 C<br />

75 C A A A A A<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

250<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

250<br />

2<strong>80</strong><br />

400<br />

400<br />

400<br />

400<br />

200<br />

400<br />

400<br />

400<br />

140<br />

C<br />

225<br />

1<strong>80</strong><br />

210<br />

210<br />

200<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

C C<br />

140<br />

1<strong>80</strong><br />

100<br />

1<strong>80</strong><br />

140<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

C<br />

200<br />

100<br />

140<br />

140<br />

140<br />

140<br />

160<br />

100<br />

160<br />

140<br />

160<br />

185<br />

200<br />

1<strong>80</strong><br />

200<br />

185<br />

200<br />

1<strong>80</strong><br />

200<br />

C C C C C C C C C A A A A<br />

C C C C C C C C C C C C C C C<br />

C C C C C A A A<br />

C C C C C C C C C B A A A C A<br />

C C C C C C C C C B A A A C<br />

C C C C C C C C C C C C C C C B<br />

C C A<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

A A A<br />

MONEL<br />

STELLITE<br />

HASTELLOY C<br />

A<br />

to<br />

175


CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Ferrous Sulfate FeSO4 70<br />

Fish Oil<br />

ABS<br />

CPVC<br />

185<br />

Flue Gas C<br />

PP<br />

1<strong>80</strong><br />

Fluoboric Acid HBF4 73 73<br />

Fluorine Gas (Dry) F2 100% 73 C 73 73 C C<br />

Fluorine Gas (Wet) F2 73 73 C 70<br />

Fluosilicic Acid H2SiF6 50% 73<br />

Formaldehyde HCHO Dilute<br />

Formaldehyde HCHO 35% 73<br />

Formaldehyde HCHO 37% 73<br />

Formaldehyde HCHO 50% 73<br />

120<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

PVC<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

Formic Acid HCOOH 73 73 73<br />

Formic Acid Anhydrous<br />

HCOOH<br />

73<br />

Freon 11 CCI3F 100% C 73<br />

1<strong>80</strong><br />

Freon 12 CCI2F2 100% 73 73<br />

Freon 21 CHCI2F 100% C<br />

Freon 22 CHCIF2 100% 73 C<br />

Freon 113 C2CI3F3 100%<br />

Freon 114 C2CI2F4 100%<br />

Fructose C6H12O6<br />

185<br />

140<br />

140<br />

140<br />

140<br />

140<br />

Furfural C4H3OCHO C C 75<br />

Gallic Acid<br />

C6H2(OH)3CO2H<br />

Gasoline, Leaded C C C<br />

Gasoline, Unleaded C C C<br />

73<br />

Gasohol C C<br />

Gasoline, Sour C C<br />

Gelatin<br />

Glauber's Salt<br />

Na2SO4•10H2O<br />

Glucose<br />

C6H12O6•H2O<br />

Glue<br />

Glycerin C3H5(OH)3<br />

Glycol OHCH2CH2OH<br />

1<strong>80</strong><br />

140<br />

150<br />

185<br />

185<br />

185<br />

CHEMICAL RESISTANCE CHART<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

PVDF<br />

2<strong>80</strong><br />

275<br />

2<strong>80</strong><br />

125<br />

125<br />

125<br />

250<br />

200<br />

200<br />

200<br />

200<br />

200<br />

200<br />

2<strong>80</strong><br />

75<br />

275<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

250<br />

2<strong>80</strong><br />

250<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

TEFLON<br />

400<br />

300<br />

350<br />

300<br />

300<br />

300<br />

300<br />

300<br />

300<br />

300<br />

EPDM<br />

200<br />

BUNA-N<br />

1<strong>80</strong><br />

HYPALON<br />

140<br />

NEOPRENE<br />

160<br />

FLUOROCARBON<br />

200<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

CARBON STEEL<br />

3% NI/IRON<br />

B C C B C C C C C A A A A A A<br />

C 70 C 70 A A A C B A A A A A A A A A<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

200<br />

C C<br />

300<br />

1<strong>80</strong><br />

160<br />

100<br />

C<br />

C<br />

140<br />

140<br />

200<br />

200<br />

150<br />

C C<br />

C C<br />

C 70<br />

C<br />

C 70<br />

160<br />

130<br />

130<br />

160<br />

300<br />

140<br />

A A A A A A A A A A A A<br />

C C B B C C C A A A<br />

C C B B C C A A A A A A<br />

100<br />

140<br />

140<br />

100<br />

140<br />

140<br />

100<br />

100<br />

210<br />

C C C C C A A A A<br />

C C B B C C C C B B B A A A<br />

C A A B C C B A A A A A A<br />

C A A B C B A A A A A A<br />

C A A B C B A A A A A A<br />

C B B B C B B A A A A A<br />

C C C B C C C B C A A A A A A<br />

C A A A<br />

C 70 A A A A A B B B B A A A A A<br />

130<br />

C A A A A A B B B B A A A A<br />

C C C C A A A A A B B B B A A A A<br />

C C C<br />

300<br />

300<br />

300<br />

300<br />

300<br />

200<br />

200<br />

200<br />

200<br />

300<br />

200<br />

400<br />

400<br />

400<br />

300<br />

C<br />

C<br />

175<br />

140<br />

130<br />

130<br />

140<br />

130<br />

130<br />

130<br />

130<br />

C A A A A A B B B B A A A A<br />

130<br />

A A A A A B B B B A A A A<br />

70 70 C A A A A A B B B B A A A A<br />

140<br />

160<br />

225<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

A A A A A A A A<br />

C 70 70 C A A A A A A A A A A A A A A A<br />

70 C 70 70<br />

C 70 70 70<br />

C 70 70<br />

C 70<br />

C 70<br />

200<br />

1<strong>80</strong><br />

70 C<br />

250<br />

100<br />

200<br />

200<br />

1<strong>80</strong><br />

140<br />

70<br />

140<br />

200<br />

100<br />

200<br />

200<br />

200<br />

200<br />

160<br />

160<br />

160<br />

160<br />

160<br />

160<br />

185<br />

100<br />

100<br />

100<br />

100<br />

250<br />

200<br />

300<br />

250<br />

300<br />

250<br />

B B C C C C C A A A A A A<br />

A A A A A A A A A A A A A A A A A A<br />

A A A A A A A A A A A A A A A A A A<br />

A A A A A A A A A A A A A A A A A A<br />

B B A A A A B A A A C A<br />

C C B C C C C C C A A<br />

A A A A A A A A A A A A<br />

A A A A A A A A A A A A A A A A A A<br />

A A A A A A A A A A A A A A A A A A<br />

A A A A A A A A A A A A A A A A A A<br />

A A A A A A A A A A A A<br />

MONEL<br />

STELLITE<br />

HASTELLOY C<br />

10<br />

10-41


10<br />

10-42<br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Glycol Amine C C C A A A A A A<br />

Glycolic Acid OHCH-<br />

2COOH<br />

Sat'd 73<br />

140<br />

73<br />

200<br />

C C 70 C B B C C C C A A B<br />

Glyoxal CHOCHO C C 70 B B B C C C C A A A B<br />

Grape Sugar C6H12O6<br />

ABS<br />

CPVC<br />

Grease C<br />

Green Liquor<br />

Gypsum CaSO4•2H2O Slurry<br />

Heptane C7H16 C<br />

PP<br />

PVC<br />

140<br />

140<br />

n-Hexane C6H14 C 73 73 73<br />

Hexanol<br />

CH3(CH2)4CH2OH<br />

Hydraulic Oil (Petroleum)<br />

Hydrazine H2NNH2 C<br />

Hydrobromic Acid HBr 20% 73<br />

Hydrobromic Acid HBr 50%<br />

Hydrochloric Acid HCI 35% C<br />

Hydrochloric Acid HCI 37% C<br />

210<br />

210<br />

120<br />

140<br />

150<br />

150<br />

Hydrocyanic Acid HCN 10% 73<br />

Hydrofl uoric Acid HF Dilute 73<br />

Hydrofl uoric Acid HF 30%<br />

Hydrofl uoric Acid HF 40% C C<br />

Hydrofl uoric Acid HF 50% C C<br />

Hydrofl uosilicic Acid<br />

H2SiF6<br />

50%<br />

140<br />

1<strong>80</strong><br />

120<br />

150<br />

100<br />

140<br />

Hydrogen H2 Gas 73 73<br />

Hydrogen Cyanide<br />

HCN<br />

Hydrogen Fluoride<br />

Anhydrous HF<br />

Hydrogen Peroxide<br />

H2O2<br />

Hydrogen Peroxide<br />

H2O2<br />

Hydrogen Phosphide<br />

PH3<br />

50%<br />

90%<br />

Hydrogen Sulfi de H2S Dry<br />

Hydrogen Sulfi de H2S Wet<br />

Hydrogen Sulfi te<br />

H2SO3<br />

Hydroquinone<br />

C6H4(OH)2<br />

Sat'd<br />

100<br />

73<br />

140<br />

140<br />

140<br />

140<br />

140<br />

73<br />

73<br />

73<br />

73<br />

140<br />

140<br />

140<br />

C 73 C<br />

185<br />

185<br />

CHEMICAL RESISTANCE CHART<br />

150<br />

150<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

PVDF<br />

275<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

175<br />

200<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

250<br />

250<br />

250<br />

200<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

200<br />

150<br />

73<br />

150<br />

2<strong>80</strong><br />

225<br />

250<br />

TEFLON<br />

350<br />

300<br />

300<br />

300<br />

300<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

300<br />

300<br />

300<br />

300<br />

300<br />

300<br />

250<br />

300<br />

300<br />

300<br />

EPDM<br />

250<br />

150<br />

210<br />

BUNA-N<br />

1<strong>80</strong><br />

150<br />

150<br />

1<strong>80</strong><br />

HYPALON<br />

200<br />

C<br />

NEOPRENE<br />

160<br />

100<br />

FLUOROCARBON<br />

185<br />

200<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

CARBON STEEL<br />

3% NI/IRON<br />

C C C C A A A A A A A A A A<br />

70 70 C C C A A A A A A A A<br />

200<br />

160<br />

C 70 70 70<br />

200<br />

185<br />

A A A B B A A B A A A A A A A A<br />

A A A A A A A A A A A A A A A<br />

C 70 70 70 70 A A A A A A A A A A A A A A A<br />

C 70 70<br />

C<br />

160<br />

B<br />

to<br />

70<br />

70 70<br />

160<br />

250<br />

A A A A A A A A A A A A A A<br />

A A B A A A A A A A A A<br />

70 70 70 C C C C C C C C C A A A<br />

140<br />

140<br />

C<br />

C<br />

70 C<br />

70 C<br />

200<br />

70<br />

C C<br />

C C<br />

C C<br />

C C<br />

140<br />

250<br />

170<br />

1<strong>80</strong><br />

70<br />

100<br />

100<br />

100<br />

100<br />

200<br />

150<br />

150<br />

140<br />

140<br />

150<br />

200<br />

100<br />

B<br />

to<br />

70<br />

B<br />

to<br />

70<br />

70<br />

70<br />

C<br />

185<br />

185<br />

100<br />

C C C C C C C C C C C C C C C C C<br />

C C C C C C C C C C C C C C C C C<br />

C C C C C C C C C C C C B C B C C<br />

70 C C C C C C C C C C C C B C B C C<br />

185<br />

150<br />

150<br />

100<br />

C C C C C C C C C C C C A B A A C A<br />

C C C C C C C C C C C C C C B A C A<br />

C C C C C C C C C C C C C C B A C A<br />

C C C C C C C C C C C C C C B B C A<br />

C 70 C C C C C C C C C C C C C C B B C A<br />

160<br />

200<br />

300<br />

C C B B C C C C B B B A A<br />

A A A A A A A A A A A A A A A A A A<br />

70 A<br />

70 C C A A A A<br />

100<br />

C<br />

C C<br />

100<br />

100<br />

C<br />

200<br />

200<br />

140<br />

C<br />

C<br />

C<br />

C 70 C<br />

70 C 70<br />

C 70 C<br />

185<br />

100<br />

140<br />

140<br />

100<br />

185<br />

C C C C C C C C B C C A A A A A<br />

C C C C C C C C B C C A A A A B B<br />

B B B B A B A A A<br />

C C C C C C C C C C C A C A B B<br />

C C C C C C C C C C A A A<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

A A A A<br />

MONEL<br />

STELLITE<br />

HASTELLOY C


CHEMICALS<br />

AND<br />

FORMULA CONCENTRATION<br />

Hydroxylamine sulfate<br />

(NH2OH)2•H2SO4<br />

Hypochlorous Acid<br />

10%<br />

HOCI<br />

Inks<br />

ABS<br />

CPVC<br />

140<br />

Iodine I2 10% 73<br />

Iron Phosphate<br />

FeH3PO4<br />

Isobutane<br />

(CH3)2CHCH3<br />

Isobutyl Alcohol<br />

(CH3)2CHCH2OH<br />

Isooctane<br />

(CH3)3CCH2CH(CH3)2<br />

Isophorone C(O)<br />

CHC(CH3)CH2C<br />

(CH3)2CH2<br />

Isopropyl Acetate<br />

CH3COCOCH(CH3)2<br />

Isopropyl Alcohol<br />

(CH3)2CHOH<br />

Isopropyl Chloride<br />

CH3CHCICH3<br />

Isopropyl Ether<br />

(CH3)2CHOCH(CH3)2<br />

JP-3 Fuel<br />

JP-4 Fuel 73<br />

JP-5 Fuel 73<br />

JP-6 Fuel<br />

C<br />

C<br />

PP<br />

73<br />

150<br />

73<br />

1<strong>80</strong><br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

PVC<br />

140<br />

140<br />

140<br />

C C<br />

140<br />

140<br />

PVDF<br />

70<br />

150<br />

250<br />

250<br />

175<br />

140<br />

100<br />

125<br />

200<br />

200<br />

TEFLON<br />

300<br />

300<br />

200<br />

140<br />

300<br />

300<br />

200<br />

300<br />

200<br />

140<br />

200<br />

300<br />

300<br />

EPDM<br />

BUNA-N<br />

HYPALON<br />

NEOPRENE<br />

70 70<br />

FLUOROCARBON<br />

ALUMINUM<br />

70 C 70 C<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

70 70 70 A A A C C C C A A A<br />

GRAY IRON<br />

70 70 70 C 70 C C C C C C C C C C C C B A A<br />

C 70 C C<br />

140<br />

C 70<br />

70 70 70<br />

200<br />

70<br />

1<strong>80</strong><br />

B<br />

to<br />

70<br />

140<br />

185<br />

C C C<br />

DUCTILE IRON<br />

CARBON STEEL<br />

C C C C C B A A A A C<br />

3% NI/IRON<br />

A A A A A A A A A A A A A A A A A<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

A A<br />

A A A A A A A A A A A A A A A A A<br />

70 C C C C A A A A A A A A A A A A<br />

140<br />

70<br />

200<br />

70<br />

160<br />

C C C 70<br />

A A A A A A A A A A A A A A A A<br />

C 70 C C C A A A A A A A A A A A A A A A<br />

C 70 C C<br />

C 70 C C<br />

C 70 C C<br />

Kelp Slurry C 70 C<br />

Kerosene<br />

B<br />

to<br />

70<br />

185<br />

73<br />

140<br />

Ketchup 73<br />

Ketones C C C C<br />

Kraft Liquors<br />

Lactic Acid CH-<br />

3CHOHCOOH<br />

Lactic Acid CH-<br />

3CHOHCOOH<br />

Lard Oil<br />

Latex (C2H6OSi)x<br />

Lauric Acid<br />

CH3(CH2)10COOH<br />

Lauryl Chloride<br />

C12H25CI<br />

Lead Acetate<br />

Pb(C2H3O2)2•3H2O<br />

25%<br />

<strong>80</strong>%<br />

Sat'd<br />

100<br />

185<br />

185<br />

185<br />

150<br />

150<br />

73<br />

1<strong>80</strong><br />

Lead Chloride PbCl2 73<br />

Lead Nitrate Pb(NO3)2 Sat'd<br />

Lead Sulfate PbSO4<br />

185<br />

185<br />

CHEMICAL RESISTANCE CHART<br />

1<strong>80</strong><br />

150<br />

140<br />

140<br />

73<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

2<strong>80</strong><br />

125<br />

125<br />

2<strong>80</strong><br />

225<br />

2<strong>80</strong><br />

250<br />

250<br />

250<br />

200<br />

250<br />

250<br />

200<br />

250<br />

300<br />

300<br />

300<br />

200<br />

300<br />

300<br />

300<br />

300<br />

300<br />

300<br />

C<br />

C<br />

210<br />

100<br />

140<br />

140<br />

C C<br />

C 70<br />

B<br />

to<br />

70<br />

185<br />

300<br />

300<br />

100<br />

100<br />

300<br />

200<br />

A A A A A A A A A A A A A A A A A<br />

A A A A A A A A A A A A A A A A A<br />

A A A A A A A A A A A A A A A A A<br />

A A A A A A A A A A A A A A A A A<br />

B B B B B B B B A A A A A A<br />

70 A A A A A A A A A A A A A A A A<br />

C C C C C C C C B A A A A<br />

C C C C C A A A A A A A A A A A A A<br />

70<br />

70 C<br />

C<br />

70 70 70<br />

140<br />

70 70<br />

140<br />

210<br />

C<br />

175<br />

210<br />

70<br />

70<br />

70<br />

100<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

140<br />

140<br />

140<br />

C 70<br />

100<br />

100<br />

200<br />

100<br />

160<br />

70<br />

140<br />

140<br />

100<br />

C C C C C C C C A A<br />

70 C C C C C B C B A A A A A<br />

70 C C C C C B C B A A A A A A<br />

185<br />

C C C C C B B B B A A B<br />

70 A A A A A A A<br />

100<br />

200<br />

C C C A A<br />

C C C A A<br />

C C C C C C C A A A<br />

140<br />

225<br />

225<br />

A A A<br />

B B C C C C B B B<br />

MONEL<br />

STELLITE<br />

HASTELLOY C<br />

10<br />

10-43


10<br />

10-44<br />

CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Lemon Oil C<br />

Ligroin<br />

Lime Slurry CaO<br />

ABS<br />

CPVC<br />

Lime Sulfur (CaS)x 73<br />

Linoleic Acid<br />

CH3(CH2)4HC:CHCH2CH:<br />

CH(CH2)7COOH<br />

Linoleic Oil<br />

Linseed Oil<br />

Liqueurs<br />

Lithium Bromide LiBr<br />

Lithium Chloride LiCl<br />

Lithium Hydroxide LiOH<br />

100<br />

185<br />

Lubricating Oil (ASTM #1) 73 C<br />

Lubricating Oil (ASTM #2) 73 C<br />

PP<br />

150<br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

PVC<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

PVDF<br />

250<br />

250<br />

230<br />

2<strong>80</strong><br />

225<br />

250<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

TEFLON<br />

300<br />

300<br />

300<br />

300<br />

300<br />

350<br />

350<br />

EPDM<br />

100<br />

210<br />

C<br />

B<br />

to<br />

70<br />

100<br />

100<br />

C<br />

C<br />

BUNA-N<br />

100<br />

100<br />

C<br />

B<br />

to<br />

70<br />

1<strong>80</strong><br />

140<br />

70<br />

70<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

HYPALON<br />

140<br />

NEOPRENE<br />

100<br />

C 70<br />

160<br />

160<br />

C<br />

200<br />

100<br />

100<br />

70<br />

70 70<br />

C 70<br />

C 70<br />

FLUOROCARBON<br />

200<br />

100<br />

185<br />

140<br />

70<br />

250<br />

200<br />

140<br />

140<br />

150<br />

150<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

CARBON STEEL<br />

3% NI/IRON<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

C C C B A A A A<br />

A A A A A A<br />

C C C C A A A A A A A<br />

C C C C C C C C C C B B A A A<br />

A A A A A A A A A A A A A A A A A A<br />

B B B B B C B A A A<br />

C C C C A A A A A B<br />

A A A A A A A A A A A A A A A A A A<br />

A A A A A A A A A A A A A A A A A A<br />

Lubricating Oil (ASTM #3) 73 C<br />

140 2<strong>80</strong> 350<br />

C<br />

1<strong>80</strong><br />

C 70<br />

150<br />

A A A A A A A A A A A A A A A A A<br />

Ludox SiO2 C C C C A A A A A A A<br />

Magnesium Carbonate<br />

MgCO2<br />

140 2<strong>80</strong> 225 170 140 140 140 210<br />

B B B B B B A A A A A<br />

Magnesium Chloride MgCl2 Sat'd<br />

Magnesium Citrate<br />

MgHC6H5O7•5H2O<br />

Magnesium Fluoride MgF2<br />

Magnesium Hydroxide<br />

Mg(OH)2<br />

Magnesium Nitrate<br />

Mg(NO3)2•2H2O<br />

Magnesium Oxide MgO<br />

Magnesium Sulfate<br />

MgSO4•7H2O<br />

Maleic Acid<br />

HOOCCH:CHCOOH<br />

Malic Acid<br />

COOHCH2CH(OH) COOH<br />

Manganese Sulfate<br />

MnSO4•4H2O<br />

Mercuric Chloride HgCl2<br />

Sat'd<br />

Sat'd<br />

Mercuric Cyanide Hg(CN)2 Sat'd<br />

Mercuric Sulfate HgSO4 Sat'd<br />

Mercurous Nitrate<br />

HgNO3•2H2O<br />

Mercury Hg<br />

Sat'd<br />

Methane CH4 C<br />

185<br />

185<br />

185<br />

185<br />

185<br />

185<br />

140<br />

185<br />

CHEMICAL RESISTANCE CHART<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

150<br />

150<br />

1<strong>80</strong><br />

150<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

2<strong>80</strong><br />

250<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

250<br />

250<br />

250<br />

250<br />

250<br />

230<br />

230<br />

275<br />

275<br />

400<br />

300<br />

300<br />

300<br />

300<br />

250<br />

250<br />

300<br />

300<br />

300<br />

300<br />

300<br />

300<br />

300<br />

170<br />

175<br />

140<br />

170<br />

140<br />

140<br />

175<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

70<br />

140<br />

1<strong>80</strong><br />

200<br />

200<br />

140<br />

140<br />

160<br />

160<br />

160<br />

160<br />

160<br />

70 C C<br />

C<br />

175<br />

210<br />

100<br />

140<br />

140<br />

70 70<br />

70 70<br />

1<strong>80</strong><br />

140<br />

140<br />

160<br />

140<br />

170<br />

225<br />

200<br />

225<br />

225<br />

200<br />

200<br />

200<br />

225<br />

185<br />

A A A B B C C C C C C C B A A<br />

C C B<br />

B C C B B A A A A A A A A A A A<br />

A C C B A A A A B<br />

A A A A A<br />

A A A A A A A A A A A A A A A A A<br />

B C C B C C C C C B A B A B A<br />

A B B C C C C A A A A A<br />

A A A C C B C A A A<br />

C C C C C C C C C C C C C C B C A<br />

70 70 C C C C C C C C C A A C<br />

70 70 70 C C C C C<br />

70 C C 70 C C C C C C C C C A A A A C<br />

210<br />

C<br />

140<br />

1<strong>80</strong><br />

140<br />

140<br />

70 70<br />

185<br />

185<br />

C C C C C A A A A A A A A B A<br />

A A A A A A A A A A A A A A A A A A<br />

MONEL<br />

STELLITE<br />

HASTELLOY C


CHEMICALS<br />

AND<br />

FORMULA CONCENTRATION<br />

Methanol (Methyl<br />

Alcohol) CH3OH<br />

Methoxyethyl Oleate<br />

CH3OCH2CH2<br />

(OOCC17H33)2<br />

Methyl Acetate<br />

CH3CO2CH3<br />

ABS<br />

CPVC<br />

C C<br />

PP<br />

1<strong>80</strong><br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

PVC<br />

140<br />

73<br />

PVDF<br />

2<strong>80</strong><br />

100<br />

TEFLON<br />

300<br />

300<br />

EPDM<br />

140<br />

B<br />

to<br />

70<br />

BUNA-N<br />

140<br />

HYPALON<br />

140<br />

NEOPRENE<br />

140<br />

FLUOROCARBON<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

CARBON STEEL<br />

C A A A A A A A A A A A A A A A A A A<br />

C C C C B B B B B B B A A A A<br />

Methyl Acetone C3H6O C 70 C C C A A A A A A A A A A A A A A A A<br />

Methyl Acrylate<br />

CH2:CHOOCH3<br />

Tech.<br />

Pure<br />

Methyl Amine CH3NH2 C C C C<br />

Methyl Bromide CH3Br C<br />

Methyl Cellosolve<br />

HOCH2CH2OOH3<br />

Methyl Chloride CH3Cl Dry C C<br />

Methyl Chloroform<br />

CH3CCl<br />

Methyl Ethyl Keytone<br />

(MEK) CH3COC2H5<br />

Methyl Formate<br />

HCOOCH3<br />

Methyl Isobutyl Carbinol<br />

(CH3)2CHCH2CH<br />

(CH3)OH<br />

Methol Isobutyl<br />

Keytone<br />

(CH3)2CHCH2COCH3<br />

Methyl Isopropyl Keytone<br />

CH3COCH(CH3)2<br />

Methyl Methacrylate<br />

CH2:C(CH3)COOH3<br />

Methyl Sulfate<br />

(CH3)2SO4<br />

Methylene Bromide<br />

CH2Br2<br />

Methylene Chloride<br />

CH2Cl2<br />

Methylene Chlorobromide<br />

CH2ClBr<br />

Methylene Iodide<br />

CH2l2<br />

Methylsulfuric Acid<br />

CH3HSO4<br />

C C<br />

Milk 70<br />

Mineral Oil 70<br />

C<br />

100<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

125<br />

C C C C C<br />

C C C C C<br />

185<br />

170<br />

120<br />

Molasses 73<br />

Monochloroacetic Acid<br />

CH7CICOOH<br />

Monochlorobenzene<br />

C6H5CI<br />

Monoethanolamine<br />

HOCH2CH2NH2<br />

Motor Oil<br />

50% 73 73<br />

Tech.<br />

Pure<br />

185<br />

73<br />

73<br />

73<br />

73<br />

C<br />

C<br />

125<br />

2<strong>80</strong><br />

175<br />

C C<br />

300<br />

300<br />

300<br />

250<br />

200<br />

200<br />

200<br />

200<br />

150<br />

150<br />

70<br />

250<br />

250<br />

B<br />

to<br />

70<br />

C C C C C A A A<br />

70 70<br />

C 70 C C<br />

100<br />

185<br />

C C A A B A A A C<br />

C C B C C B B B B<br />

70 C 70 70 C A A B B B B A A A A A A<br />

C C C C 70 C A A C C A A A A A A A A A A A A<br />

C C C C 70 A A A A A<br />

70 C C C C A A A A A A A A A A A A A A A A<br />

100<br />

C C 70 C A A A A A C A A A A A A A<br />

70 70 70 70 70<br />

70 C C C C A A A A A A<br />

C C C C C<br />

C C 70 C C C<br />

C C C C 70<br />

C C C C 70 B B B B B B A A A A A<br />

C C C C C C A A A A<br />

C<br />

140<br />

140<br />

140<br />

140<br />

200<br />

125<br />

225<br />

2<strong>80</strong><br />

150<br />

150<br />

170<br />

C C<br />

140<br />

Morpholine C4H8ONH 75<br />

Naphtha<br />

Naphthalene C10H8<br />

B<br />

to<br />

70<br />

B<br />

to<br />

70<br />

CHEMICAL RESISTANCE CHART<br />

73 73<br />

140<br />

C<br />

2<strong>80</strong><br />

200<br />

250<br />

400<br />

300<br />

300<br />

200<br />

200<br />

100<br />

350<br />

200<br />

200<br />

250<br />

250<br />

C<br />

100<br />

1<strong>80</strong><br />

140<br />

150<br />

200<br />

B<br />

to<br />

70<br />

150<br />

160<br />

70<br />

150<br />

250<br />

300<br />

300<br />

185<br />

C A B B B B C C C C C A A A A<br />

A A A A A A A A A A A A A A A A A A<br />

3% NI/IRON<br />

A A A A A A A A A A A A A A A<br />

C 70 C C 70 C C C C C C C C C C C C B B<br />

C C C C 70 A A A A A A A A A A A A A<br />

70 70 C C<br />

C<br />

1<strong>80</strong><br />

185<br />

250<br />

C B B B B A A B<br />

A A A A A A A A A A A A A A A A A<br />

70 C C C C B B B B B B B B B B B<br />

C<br />

140<br />

C C<br />

C C C C<br />

150<br />

170<br />

A A A B A A A A A A A A A A A A<br />

A A A B A A A A A A A A A A A<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

MONEL<br />

STELLITE<br />

HASTELLOY C<br />

10<br />

10-45


10<br />

10-46<br />

CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Natural Gas 73<br />

Nickel Acetate<br />

Ni(OOCH3)2•4H2O<br />

Nickel Ammonium Sulfate<br />

NiSO4•(NH4)2SO4•6H2O<br />

Nickel Chloride NiCl2 Sat'd<br />

Nickel Nitrate<br />

Ni(NO3)2•6H2O<br />

Sat'd<br />

Nickel Sulfate NiSO4 Sat'd<br />

Nicotine C10H14N2<br />

Nicotinic Acid CsH4N-<br />

COOH<br />

Nitric Acid HNO3 10%<br />

Nitric Acid HNO3 30% C<br />

Nitric Acid HNO3 40% C<br />

ABS<br />

CPVC<br />

185<br />

185<br />

185<br />

1<strong>80</strong><br />

100<br />

Nitric Acid HNO3 50% C 73<br />

PP<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

1<strong>80</strong><br />

120<br />

73<br />

100<br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

PVC<br />

140<br />

73<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

140<br />

100<br />

100<br />

PVDF<br />

2<strong>80</strong><br />

250<br />

2<strong>80</strong><br />

2<strong>80</strong><br />

2<strong>80</strong><br />

TEFLON<br />

300<br />

300<br />

250<br />

406<br />

400<br />

400<br />

EPDM<br />

C<br />

BUNA-N<br />

140<br />

HYPALON<br />

140<br />

NEOPRENE<br />

140<br />

FLUOROCARBON<br />

185<br />

ALUMINUM<br />

70 70 C C C<br />

210<br />

210<br />

210<br />

140<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

200<br />

200<br />

200<br />

160<br />

160<br />

160<br />

210<br />

250<br />

300<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

CARBON STEEL<br />

A A A A A A A A A A A A A A A A A<br />

C C C C C C C C A A C<br />

3% NI/IRON<br />

C C B C C C A A C A<br />

C C C C C C A A A A C<br />

A C C B C C C A<br />

70 C 70 C B A A B<br />

250<br />

175<br />

125<br />

125<br />

125<br />

250<br />

250<br />

250<br />

250<br />

70<br />

70 C<br />

70 C<br />

100<br />

100<br />

140<br />

C<br />

C<br />

C C 70 C<br />

C C 70 C<br />

185<br />

160<br />

140<br />

185<br />

A B B C C C B B B B B<br />

C C C C C C C C C C B A A A C<br />

C C C C C C C C C B A A<br />

C C C C C C C C C B A A<br />

C C C C C C C C C C B A A<br />

Nitric Acid HNO3 70% C 73 C 73 C<br />

250<br />

C C C C<br />

100<br />

B C C C C C C C C C C A A<br />

Nitric Acid HNO3 100% C C C C 70 C C C C C B C C C C C C C C C C C A A C<br />

Nitrobenzene C6H5NO2 73 C 73<br />

Nitroethane CH3CH2NO2<br />

Nitrogen Gas N2<br />

Nitroglycerin CH2NO3CH-<br />

NO3 CH2NO3<br />

Tech.<br />

Pure<br />

Nitroglycol C 70 70<br />

Nitromethane CH3NO2<br />

Tech.<br />

Pure<br />

Nitrous Acid HNO2 10% 73<br />

Nitrous Oxide N2O 73 73 C<br />

n-Octane CH8H18<br />

Oleic Acid<br />

CH3(CH2)7CH:CH<br />

(CH2)7COOH<br />

185<br />

150<br />

C<br />

140<br />

Oleum xH2SO4•ySO3 C C C<br />

Olive Oil<br />

Oxalic Acid<br />

HOOCCOOH•2H2O<br />

Oxygen (Gas) O2<br />

Ozone O3<br />

Palm Oil<br />

Palmitic Acid<br />

CH3(CH2)14COOH<br />

Palmitic Acid<br />

CH3(CH2)14COOH<br />

50%<br />

185<br />

185<br />

10% 73<br />

70% 73<br />

CHEMICAL RESISTANCE CHART<br />

1<strong>80</strong><br />

150<br />

1<strong>80</strong><br />

1<strong>80</strong><br />

140<br />

140<br />

140<br />

140<br />

73<br />

400<br />

C C C 70 B B A A A A A A A<br />

70 C C C A<br />

275<br />

125<br />

120<br />

230<br />

275<br />

250<br />

250<br />

125<br />

2<strong>80</strong><br />

225<br />

200<br />

250<br />

250<br />

300<br />

140<br />

100<br />

140<br />

185<br />

A A A A A A A A A A A A A A A A A<br />

70 B B B B A A B<br />

400<br />

400<br />

400<br />

250<br />

150<br />

350<br />

300<br />

406<br />

300<br />

200<br />

300<br />

300<br />

70 C C A<br />

C<br />

B<br />

to<br />

70<br />

100<br />

150<br />

210<br />

210<br />

C<br />

70<br />

C<br />

C<br />

B<br />

to<br />

70<br />

100<br />

B<br />

to<br />

140<br />

70<br />

100<br />

C C C C C C C C C B B B B C<br />

C 70 B B C B B A A C A<br />

B<br />

to<br />

70<br />

70 A A A A A A A A A A A A A A A A A<br />

185<br />

A B B A B B C B A A A A A<br />

C C C 70 C C C C C C C A A C A<br />

140<br />

C<br />

B<br />

to<br />

70<br />

C<br />

140<br />

100<br />

100<br />

B<br />

to<br />

100<br />

140<br />

140<br />

140<br />

100<br />

140<br />

C<br />

150<br />

100<br />

185<br />

185<br />

A A A A A A A A A A A A A A A<br />

C C C C C C C C C B A A A A A<br />

A A A A A A A A A A A A A A A A A A<br />

A A A A A A A A A A A A A A A A A A<br />

C 70 C C C C C C A A A<br />

70 C<br />

C C<br />

185<br />

185<br />

A B B B A B B B B B A A A A<br />

A B B B A B B B B B A A A A<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

MONEL<br />

STELLITE<br />

HASTELLOY C


CHEMICALS<br />

AND<br />

FORMULA CONCENTRATION<br />

Paraffi n C36H74<br />

ABS<br />

B<br />

to<br />

70<br />

CPVC<br />

PP<br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

PVC<br />

PVDF<br />

TEFLON<br />

EPDM<br />

BUNA-N<br />

HYPALON<br />

NEOPRENE<br />

FLUOROCARBON<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

140 250 250 C 100 140 300 A A A A B A A B B A A A A A A A<br />

Peanut Oil 250 250 100 150 A A A A A A A<br />

n-Pentane<br />

CH3(CH2)3CH3<br />

C 100 C 100 70 100 A A A A A A A A A A A A A A A A A A<br />

Peracetic Acid CH-<br />

3COOOH<br />

40% 73<br />

Perchloric Acid HCIO4 10% 140 73 73 200 250 70 C 70 70 70 C A A A<br />

Perchloric Acid HCIO4 70% 185 73 125 70 C C C 185 C B B A<br />

Perchloroethylene<br />

CI2C:CCI2<br />

275 200 C C C C 200 B B B B B B A A A A A A<br />

Perphosphate 170 170 140 250 70 70 70<br />

Phenol C6H5OH C 73 73 73 125 70 C C C 200 A A C C C C C A A A A A A<br />

Phenylhydrazine<br />

C6H5NHNH2<br />

C 125<br />

B<br />

to<br />

70<br />

C C C C<br />

Phospate Esters C C 100 C C C C C A A A<br />

Phosphoric Acid H3PO4 10% 210 1<strong>80</strong> 140 275 300 140 70 200 140 200 C C C C C C C C C C C B A A A C<br />

Phosphoric Acid H3PO4 50% 210 1<strong>80</strong> 140 275 300 70 C 200 70 200 C C C C C C C C C C C B A A A C<br />

Phosphoric Acid H3PO4 85% 73 1<strong>80</strong> 140 275 300 70 C 200 C 200 C C C C C C C C C C C B A B A C<br />

Phosphoric Anhydride<br />

P2O5<br />

73 73 73 200 B C A A<br />

Phosphorus (Red) 70 75 300 A A<br />

Phosphorus (Yellow) 73 300<br />

Phosphorus Pentoxide<br />

P2O5<br />

73 73 73 200 140 C C B A A<br />

Phosphorus Trichloride<br />

PCI3<br />

C 200 300 C C C C A A A<br />

Photographic Solutions 185 150 140 100 100 185 C A A<br />

Phthalic Acid<br />

C6H4(COOH)2<br />

73 200 C 140 C 140 A A A B B C B A A A B A<br />

Picric Acid<br />

C6H2(NO2)3OH<br />

10% C 140 170 170 73 140 C 70 70 140 C C C C C C C C C C C B A A C A<br />

Pine Oil 70 C 70 C C B B B B B A A A A A<br />

Plating Solutions (Brass) 185 1<strong>80</strong> 140 200 300 70 100 70<br />

Plating Solutions<br />

(Cadmium)<br />

185 1<strong>80</strong> 140 200 300 70 100 70<br />

Plating Solutions<br />

(Chrome)<br />

210 1<strong>80</strong> 140 200 300 160 A A<br />

Platings Solutions<br />

(Copper)<br />

210 1<strong>80</strong> 140 200 300 70 160 70<br />

Platings Solutions<br />

(Gold)<br />

185 1<strong>80</strong> 140 300 70 125 70<br />

Platings Solutions<br />

(Lead)<br />

210 1<strong>80</strong> 140 200 300 70 70 70 70<br />

Platings Solutions<br />

(Nickel)<br />

210 1<strong>80</strong> 140 200 300 70 70 C C C A A*<br />

Platings Solutions<br />

(Rhodium)<br />

185 1<strong>80</strong> 140 200 300 70<br />

Platings Solutions<br />

(Silver)<br />

185 1<strong>80</strong> 140 200 300 70 70 70 A A A<br />

Note: A* rating for Electroless Plating only.<br />

CHEMICAL RESISTANCE CHART<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

CARBON STEEL<br />

3% NI/IRON<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

MONEL<br />

STELLITE<br />

HASTELLOY C<br />

10<br />

10-47


10<br />

10-48<br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Platings Solutions (Tin) 210 1<strong>80</strong> 140 200 300 100 140 A A<br />

Platings Solutions (Zinc) 185 1<strong>80</strong> 140 200 300 70 70 B<br />

Polysulfi de Liquor 300 70 70 70 70 100 C C C C C B B B B B B<br />

Polyvinyl Acetate 275 350 70 70 70 70 70 B B B A A C A B B B B B<br />

ABS<br />

CPVC<br />

PP<br />

PVC<br />

PVDF<br />

TEFLON<br />

EPDM<br />

BUNA-N<br />

HYPALON<br />

NEOPRENE<br />

FLUOROCARBON<br />

ALUMINUM<br />

Potash KOH 140 2<strong>80</strong> 400 140 1<strong>80</strong> 1<strong>80</strong> 70 200 B B B B B A A A A A A A A A A A<br />

Potassium Alum<br />

ALK(SO4)212H2O "<br />

140 2<strong>80</strong> 400 210 1<strong>80</strong> 200 160 200<br />

Potassium Aluminum<br />

Sulphate<br />

140 2<strong>80</strong> 400 210 1<strong>80</strong> 200 160 200 B B B C C B A A A<br />

Potassium Amyl<br />

Xanthate<br />

73<br />

Potassium Bicarbonate<br />

KHCO3<br />

Sat'd 73 170 140 200 400 170 70 200 160 200 A A A A<br />

Potassium Bichromate<br />

K2Cr2O7<br />

Sat'd 140 230 400 170 1<strong>80</strong> 300 B A A B B B A A<br />

Potassium Bisulfate<br />

KHSO4<br />

140 275 400 170 1<strong>80</strong> 140 140 200 B B B C C C C C A A C<br />

Potassium Borate<br />

K2B4O75H2O "<br />

140 275 400 170 1<strong>80</strong> 140 140 200 A A A A A<br />

Potassium Bromate<br />

KBrO3<br />

1<strong>80</strong> 140 275 400 1<strong>80</strong> 140 140 250 C A A A A A<br />

Potassium Bromide KBr 1<strong>80</strong> 140 2<strong>80</strong> 400 170 1<strong>80</strong> 200 160 200 B B B C C C A A A<br />

Potassium Carbonate<br />

K2CO3<br />

70 1<strong>80</strong> 140 2<strong>80</strong> 400 170 1<strong>80</strong> 200 160 200 B B B B B A A A A A A A A A A A<br />

Potassium Chlorate<br />

KCIO3 (Aqueous)<br />

1<strong>80</strong> 140 200 400 140<br />

B<br />

to<br />

70<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

140 100 140 B B B A A A A A A A A A A<br />

Potassium Chloride KCI 185 1<strong>80</strong> 140 2<strong>80</strong> 400 210 1<strong>80</strong> 200 160 200 B A A B B B B C B B B A A A A A<br />

Potassium Chromate<br />

K2CrO4<br />

140 2<strong>80</strong> 400 170 140 70 70 200 A A B B B B B A A A A<br />

Potassium Cyanide KCN 185 140 2<strong>80</strong> 400 140 1<strong>80</strong> 200 160 185 C C C C C C B B B B A A A A A A<br />

Potassium Dichromate<br />

K2Cr2O7<br />

Sat'd 185 140 2<strong>80</strong> 400 170 1<strong>80</strong> 200 300 B B C B B C A A A A A<br />

Potassium Ethyl Xanthate<br />

KS2COC2H5<br />

73<br />

Potassium Ferricyanide<br />

K3Fe(CN)6<br />

140 2<strong>80</strong> 400 140 70 200 150 140 C C C B B C A A A<br />

Potassium Ferrocyanide<br />

K4Fe(CN)63H2O "<br />

140 2<strong>80</strong> 400 140 70 200 150 140 C C B B C C C C C B A A A<br />

Potassium Fluoride KF 140 275 400 140 1<strong>80</strong> 250 A A A<br />

Potassium Hydroxide<br />

KOH<br />

CHEMICAL RESISTANCE CHART<br />

25% 185 150 140 150 400 210<br />

B<br />

to<br />

70<br />

140 160 140 C C C C B B B B A A A A A<br />

Potassium Hypochlorite<br />

KCIO<br />

C C 200 400 70 C 70 70 C C C A A C<br />

Potassium Iodide KI 73 250 400 140 100 140 160 1<strong>80</strong> B B B B A A A<br />

Potassium Nitrate KNO3 140 2<strong>80</strong> 400 210 1<strong>80</strong> 140 140 250 A A A B B B B B B A A A A A A A<br />

Potassium Perborate 170 170 140 275 400 70 70<br />

Potassium Perchlorate<br />

KCIO4<br />

140 200 200 140 C 150 150<br />

Potassium Permanganate<br />

KMnO4<br />

10% 150 140 250 400 210 C 100 100 140 B B A A A A A A A A A<br />

Potassium Permanganate<br />

KMnO4<br />

25% 150 73 250 400 140 C 100 100 140 B B A A A A A A A A A<br />

DUCTILE IRON<br />

CARBON STEEL<br />

3% NI/IRON<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

MONEL<br />

STELLITE<br />

HASTELLOY C


PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Potassium Persulfate<br />

K2S2O8<br />

140 125 400 210 C 200 140 200<br />

Potassium Sulfate<br />

K2SO4<br />

1<strong>80</strong> 140 2<strong>80</strong> 200 210 140 140 140 250 A A A B B A A A A B A A A A A A A<br />

Potassium Sulfi de K2S 275 300 100 70 100 C C C C C C C C B B B B B C A<br />

Potassium Sulfi te<br />

K2SO32H2O "<br />

300 140 70 70 200 B B B C C C A A B<br />

Potassium Tripolyphosphate<br />

K5P3O10<br />

300 70 70 100 C B A A A A A A<br />

ABS<br />

CPVC<br />

Propane C3H8 73 140 2<strong>80</strong> 300 C 70<br />

Propargyl Alcohol<br />

HC:CCH2OH<br />

Propionic Acid CH3CH-<br />

2CO2H<br />

Propyl Acetate<br />

C3H7OOCCH3<br />

Propyl Alcohol CH3CH-<br />

2CH2OH<br />

n-Propyl Bromide<br />

CH3CH2CH2Br<br />

Propylene Dichloride<br />

CH3CHCICH2CI<br />

Propylene Oxide<br />

CH3CHCH2O<br />

n-Propyl Nitrate<br />

C3H7NO3<br />

Pyridine N(CH)4CH 73 C C<br />

CHEMICAL RESISTANCE CHART<br />

PP<br />

PVC<br />

PVDF<br />

TEFLON<br />

EPDM<br />

BUNA-N<br />

HYPALON<br />

B<br />

to<br />

70<br />

NEOPRENE<br />

140 100 140 140 140 C 140<br />

FLUOROCARBON<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

70 70 A A A A A A A A A A A A A A A A A<br />

C 140 70 C A A A<br />

100 140<br />

B<br />

to<br />

70<br />

C C C C A A A A A A A A A<br />

C 140 140 350 140 140 140 140 A A A A A A A A A A A A A A A A A<br />

300<br />

B<br />

to<br />

70<br />

C 200 C C C<br />

70 70 B B B B B B A A B<br />

B<br />

to<br />

70<br />

CARBON STEEL<br />

3% NI/IRON<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

A A<br />

C C 150 70 C C C C A A A<br />

200 70 C C C C A A A A A<br />

B<br />

to<br />

70<br />

C C C C B B B B B B C B A B<br />

Pyrogallic Acid<br />

C6H3(OH)3<br />

73 150 150 70 70 A A A A A A A A A A A A A<br />

Pyrrole CHNH(CH)2CH C C C C C B B B B B B B B B<br />

Quinone C6H4O2 100 C C A A A A A<br />

Rosin 200 70 70 70 100 C C C C C C A A A A A<br />

Salicylaldehyde<br />

C6H4OHCHO<br />

C 125 200 70 70 70<br />

Salicylic Acid<br />

C6H4(OH)(COOH)<br />

140 200 300 210 C 70 C 185 B B C C C C A A B<br />

Selenic Acid H2SeO4 140 150 70 70 70<br />

Silicic Acid SiO2nH2O " 140 400 140 100 140 140 200<br />

Silicone Oil 150 150 73 250 350 140 140 140 70 185 A A A A A A A A A A A A A A A A A A<br />

Silver Chloride AgCI C C C C C C C C C C C C<br />

Silver Cyanide AgCN 185 140 2<strong>80</strong> 350 140 C 70 140 C C C C C C C C C<br />

Silver Nitrate AgNO3 70 185 1<strong>80</strong> 140 2<strong>80</strong> 350 210 140 200 160 250 C C C C C C C C C B A A C<br />

Silver Sulfate Ag2SO4 70 140 250 350 170 140 200<br />

Soaps 70 185 73 140 400 210 1<strong>80</strong> 140 140 250 B B A B B B B A A A A B A<br />

Sodium Acetate<br />

NaC2H3O2<br />

Sat'd 185 1<strong>80</strong> 140 2<strong>80</strong> 400 170 C 70 C A A B B B C B B A A A A<br />

Sodium Alum<br />

AINa(SO4)212H2O "<br />

140 2<strong>80</strong> 170 1<strong>80</strong> 140 140 210 C C<br />

Sodium Aluminate<br />

Na2Al2O3<br />

Sat'd 300 200 1<strong>80</strong> 140 140 200 C C B B B A B A A A A<br />

Ato<br />

100<br />

Ato<br />

70<br />

Ato<br />

70<br />

MONEL<br />

A<br />

A<br />

STELLITE<br />

HASTELLOY C<br />

10<br />

10-49


10<br />

10-50<br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Sodium Benzoate<br />

C6H5COONa<br />

140 170 140 2<strong>80</strong> 300 210 140 200 A<br />

Sodium Bicarbonate<br />

NaHCO3<br />

70 185 1<strong>80</strong> 140 2<strong>80</strong> 400 250 1<strong>80</strong> 200 160 300 A A A B B A A C A A A A A A A A<br />

Sodium Bichromate<br />

Na2Cr2O72H2O "<br />

Sat'd 140 140 140 250 400 140 140 70 70 200 C C A A A A A<br />

Sodium Bisulfate<br />

NaHSO4<br />

70 1<strong>80</strong> 140 2<strong>80</strong> 200 1<strong>80</strong> 100 140 250 C C C C C C C C C B A A A<br />

Sodium Bisulfi te<br />

NaHSO3<br />

185 1<strong>80</strong> 140 2<strong>80</strong> 400 200 1<strong>80</strong> 200 140 250 B B C C C C A A C A<br />

Sodium Borate (Borax)<br />

Na2B4O710H2O "<br />

Sat'd 73 300 140 70 100 100 140 A A B B B A A A A A<br />

Sodium Bromide NaBr Sat'd 1<strong>80</strong> 1<strong>80</strong> 140 2<strong>80</strong> 300 210 70 70 250 B B C C C C A A A<br />

Sodium Carbonate<br />

Na2CO3<br />

70 185 1<strong>80</strong> 140 2<strong>80</strong> 400 140 140 140 140 300 C A A B B A A A A A A A A A B A<br />

Sodium Chlorate<br />

NaCIO3<br />

ABS<br />

CPVC<br />

PP<br />

PVC<br />

PVDF<br />

TEFLON<br />

Sat'd 1<strong>80</strong> 73 250 350<br />

EPDM<br />

B<br />

to<br />

140<br />

BUNA-N<br />

B<br />

to<br />

70<br />

HYPALON<br />

NEOPRENE<br />

B<br />

to<br />

140<br />

FLUOROCARBON<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

100 A A C B B B B B A A A C<br />

Sodium Chloride NaCI 210 1<strong>80</strong> 140 2<strong>80</strong> 350 140 140 100 160 200 B A A A B B B B C A B B B B A A A A<br />

Sodium Chlorite<br />

NaCIO2<br />

25% 73 C 250 200 C C 140 C<br />

Sodium Chromate<br />

Na2CrO410H2O "<br />

200 70 70 70 70 A A B B B B A A A A A<br />

Sodium Cyanide NaCN 185 1<strong>80</strong> 140 2<strong>80</strong> 350 140 140 140 140 200 C C C C C A A A A A A A A A<br />

Sodium Dichromate<br />

Na2Cr2O72H2O "<br />

20% 185 1<strong>80</strong> 140 200 300 140 C 200 C 200 C C C B B B A A B<br />

Sodium Ferricyanide<br />

Na3Fe(CN)62H2O "<br />

Sat'd 140 140 100 275 350 140 70 140 C C C C A A<br />

Sodium Ferrocyanide<br />

Na3Fe(CN)610H2O "<br />

Sat'd 185 140 275 350 140 70 140 A A A<br />

Sodium Fluoride NaF 140 185 140 2<strong>80</strong> 350 140 70 140 70 140 A A B C C C A A A<br />

Sodium Hydroxide<br />

NaOH<br />

15% 140 210 1<strong>80</strong> 140 170 400 210 140 200 160 C C A A A A B A A A A A A A<br />

Sodium Hydroxide<br />

NaOH (Caustic Soda)<br />

30% 140 210 1<strong>80</strong> 140 C 350 140 100 140 160 C C A B B B B A A A A A<br />

Sodium Hydroxide<br />

NaOH<br />

50% 140 210 1<strong>80</strong> 140 C 350 140 C 140 160 C C B B C C C B B B B B A A A A A<br />

Sodium Hydroxide<br />

NaOH<br />

70% 70 1<strong>80</strong> 100 C 350 70 C 100 100 C C B C C C C B B B B B A A A A A<br />

Sodium Hypochlorite<br />

NaOCI5H2O "<br />

C 185 C 73 200 350 70 C 150 C 140 C C C C C C C C C C C C A A A A<br />

Sodium Iodide NaI 275 140 160<br />

Sodium Metaphosphate<br />

(NaPO3)n<br />

73 2<strong>80</strong> 70 70 70 70 C C C C C C A A B<br />

Sodium Nitrate NaNO3 Sat'd 185 1<strong>80</strong> 140 2<strong>80</strong> 400 210 140 140 140 225 B A A B B A A A A A A A A A A B A<br />

Sodium Nitrate NaNO2 140 2<strong>80</strong> 400 170 C 140 140 200 A A B B B A A A<br />

Sodium Palmitate<br />

CH3(CH2)14COONa<br />

5% 250 350<br />

Sodium Perborate<br />

NaBO23H2O "<br />

73 140 350 70 70 70 70 70 C C B B B A A A A A A<br />

Sodium Perchlorate<br />

NaCIO4<br />

170 170 140 250 350<br />

Sodium Peroxide Na2O2 140 200 250 140<br />

Sodium Phosphate<br />

NaH2PO4<br />

Sodium Phosphate<br />

NaH2PO4<br />

B<br />

to<br />

70<br />

B<br />

to<br />

70<br />

200 70 185 B C C C C C C C A A A A A B<br />

Acid 1<strong>80</strong> 2<strong>80</strong> 400 170 140 200 140 200 B B B B B B B B A B A A A A B A<br />

Alkaline<br />

CHEMICAL RESISTANCE CHART<br />

1<strong>80</strong> 2<strong>80</strong> 400 170 140 200 140 200 B B B B B B B B A B A A A A B A<br />

CARBON STEEL<br />

3% NI/IRON<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

MONEL<br />

STELLITE<br />

HASTELLOY C


PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Sodium Phosphate<br />

NaH2PO4<br />

Neutr al 1<strong>80</strong> 2<strong>80</strong> 400 170 140 200 140 200 B B B B B B B B A B A A A A B A<br />

Sodium Silicate<br />

2Na2OSiO2 "<br />

1<strong>80</strong> 2<strong>80</strong> 200 140 200 140 200 C C B A A A A A A A A A A A<br />

Sodium Sulfate Na2SO4 Sat'd 70 185 150 140 2<strong>80</strong> 400 140 140 140 140 200 A A A B B A A A A A A A A A A A A<br />

Sodium Sulfi de Na2S 70 185 150 140 2<strong>80</strong> 350 140 1<strong>80</strong> 200 140 200 C C C C C B B C B B A A A A A<br />

ABS<br />

CHEMICAL RESISTANCE CHART<br />

CPVC<br />

PP<br />

PVC<br />

PVDF<br />

TEFLON<br />

EPDM<br />

BUNA-N<br />

HYPALON<br />

NEOPRENE<br />

FLUOROCARBON<br />

ALUMINUM<br />

Sodium Sulfi te Na2SO3 70 185 1<strong>80</strong> 140 2<strong>80</strong> 350 140 140 140 140 200 A A C B B B B B A A A C A<br />

Sodium Thiosulphate<br />

Na2S2O35H2O "<br />

150 140 2<strong>80</strong> 350 200 140 200 160 200 A B B C C C C C A A A<br />

Sour Crude Oil 140 2<strong>80</strong> C C 70 C 200 C A A A B A A A A A A A<br />

Soybean Oil 250 400 C 140 200 70 250 A A B A A B A A A A A A A A<br />

Stannic Chloride SnCI4 185 140 2<strong>80</strong> 350 100 140 70 C 200 C C C C C C C C C C C C C A C C<br />

Stannic Chloride SnCI2 15% 185 140 2<strong>80</strong> 350 70 140 200 160 200 C C C C C C C C C A A C<br />

Starch 140 200 300 170 1<strong>80</strong> 200 160 200 B B B B B B B B A A A A A<br />

Steam (Low Pressure) 2<strong>80</strong> 400 C C C C C A A A A A A A A A A A A A A A A A A<br />

Steam (Medium<br />

Pressure)<br />

400 C C C C C B A A A A A A A A A A A A A A B A<br />

Steam (High Pressure) C C C C C C C C C C C C C B A C B A A A A C A<br />

Stearic Acid<br />

CH3(CH2)16COOH<br />

185 73 140 275 350 C 140 70 70 100 A A A C B C C C B C A A A A A A<br />

Stoddard's Solvent 2<strong>80</strong> C 140 C C 185 A A A A A A A A A A A A A<br />

Styrene (C6H5CHCH2)n 1<strong>80</strong> 350 C C C C 100 B B B B B B B A A A A<br />

Succinic Acid<br />

CO2H(CH2)2CO2H<br />

150 140 150 200 70 70 70 A A A A A A A A A A A A A<br />

Sugar C6H12O6 275 350 140 100 140 140 200 C C B C B A A A A A<br />

Sulfamic Acid<br />

HSO3NH2<br />

20% 1<strong>80</strong> 140 C C C 70 70 C A B B B C C C C A A B<br />

Sulfate Liquors (Oil) 73 200 70 70 70 C C C C C B A A A A A<br />

Sulfi te Liquors 6% 140 350 140 70 70 70 140 C B A A<br />

Sulfur S C 140 250 350 C 70 70 250 C C C C C C B B C B B B A A A A<br />

Sulfur Chloride S2CI2 C 73 350 C C 70 C 70 C C C C C C C C C C C C C C B C C<br />

Sulfur Dioxide SO2 Dry C 73 140 175 350 70 C 200 C 100 A A A B A A A A A A A A A A A A A<br />

Sulfur Dioxide SO2 Wet C 73 73 150 140 C 200 140 B C C B B C C A C A A A<br />

Sulfur Trioxide SO3 140 C 70 C C C 140 C C C C B B A A A<br />

Sulfuric Acid H2SO4<br />

Up to<br />

30%<br />

100 210 1<strong>80</strong> 140 250 250 140 C 100 100 200 C C C C C C C C C C C A B A A C A<br />

Sulfuric Acid H2SO4 50% 70 210 150 140 250 250 140 140 150 C 200 C C C C C C C C C C C A C A A C A<br />

Sulfuric Acid H2SO4 60% C 210 150 140 250 250 140 C 150 C 250 C C C C C C C C C C C C B B A B C A<br />

Sulfuric Acid H2SO4 70% C 210 120 140 200 200 140 C 150 C 250 C C C C C C C C C C C C B C A C C A<br />

Sulfuric Acid H2SO4 <strong>80</strong>% C 210 73 140 200 200 70 C 150 C 150 C C C C C C C C C C C C C C A C C A<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

DUCTILE IRON<br />

CARBON STEEL<br />

3% NI/IRON<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

MONEL<br />

STELLITE<br />

HASTELLOY C<br />

10<br />

10-51


10<br />

10-52<br />

PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Sulfuric Acid H2SO4 90% C 73 C 100 200 200 C C 70 C 150 C C C C C C C C C C C C C C A C C A<br />

Sulfuric Acid H2SO4 93% C 73 C 100 200<br />

Sulfuric Acid H2SO4 94% C 73 C 100 150<br />

Sulfuric Acid H2SO4 95% C 73 C 100 150<br />

Sulfuric Acid H2SO4 96% C 73 C 100 150<br />

Sulfuric Acid H2SO4 98% C 73 C C 150<br />

Sulfuric Acid H2SO4 100% C C C C C<br />

ABS<br />

CPVC<br />

PP<br />

PVC<br />

PVDF<br />

TEFLON<br />

B<br />

to<br />

200<br />

B<br />

to<br />

200<br />

B<br />

to<br />

200<br />

B<br />

to<br />

200<br />

B<br />

to<br />

200<br />

B<br />

to<br />

200<br />

EPDM<br />

BUNA-N<br />

HYPALON<br />

NEOPRENE<br />

FLUOROCARBON<br />

ALUMINUM<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

GRAY IRON<br />

C C 70 C 150 C C C C C C C C C C C C C C B C C A<br />

C C C C 150 C C C C C C C C C C C C C C B C C A<br />

C C C C 150 C C C C C C C C C C C C C C B C C A<br />

C C C C 140 C C C C C C C C C C C C C C B C C B<br />

C C C C 70 C C C C C C C C C C C C C C B C C B<br />

C C C C C C C C C C C C C C C C C B C B C C<br />

Sulfurous Acid H2SO3 Sat'd C 140 100 210 350 75 150 C 100 C C C C C C C C C C B A A A A C A<br />

Tall Oil 140 2<strong>80</strong> 250 C 140 C<br />

Tannic Acid<br />

C76H52O46<br />

B<br />

to<br />

70<br />

DUCTILE IRON<br />

CARBON STEEL<br />

70 B B B B B B B A A A A B A<br />

10% C 185 1<strong>80</strong> 140 225 250 70 100 100 100 100 A A B B C B B B A A A A A<br />

Tanning Liquors 185 140 70 70 70 200 A A A B A A<br />

Tar 250 250 C C 70 70 185 A A A A A A A A A A A A A A A A A<br />

Tartaric Acid<br />

HOOC(CHOH)2COOH<br />

150 140 250 250 C 70 200 70 70 B A A C C C C C C C A A A A A A<br />

Terpineol C10H17OH C C 70 C C<br />

Tetrachloroethane<br />

CHCI2CHCI2<br />

250 400 C C C C 70 A A<br />

Tetrachloroethylene<br />

CI2C:CCI2<br />

C 275 350 C C C C 70<br />

Tetraethyl Lead<br />

Pb(C2H5)4<br />

73 2<strong>80</strong> 350 C 70 C 70 A A B B A A A<br />

Tetrahydrofuran C4H8O C C C C C C C C C<br />

Tetralin C10H12 200 C C C C<br />

Tetra Sodium Pyrophosphate<br />

N94PzO710H2O "<br />

Thionyl Chloride SOCI2 C C C<br />

140<br />

Thread Cutting Oils 73 200 350 C 70 70 A A A A A A A A A A A<br />

Titanium Tetrachloride<br />

TiCl4<br />

C 150 C C C 185 C C C B B B<br />

Toluene (Toluol)<br />

CH3C6H5<br />

C C C C 175 200 C C C 70 A A A A A A A A A A A A A A A A A<br />

Tomato Juice 1<strong>80</strong> 200 350 200 C C 70 200 A B C C B A A A A<br />

Transformer Oil 120 140 300 C 140 C 140 A A A A A A A A A<br />

Transformer Oil DTE/30 300 C 140 C C A A A A A A A A A<br />

Tributyl Citrate 73<br />

Tributyl Phosphate<br />

(C4H9)3PO4<br />

C 73 300 70 C C C C B B B A A A B A A A<br />

Trichloroacetic Acid<br />

CCI3COOH<br />

Trichloroethylene<br />

CHCI:CCI2<br />

Triethanolamine<br />

(HOCH2CH2)3N<br />

CHEMICAL RESISTANCE CHART<br />

150 140 125 200 70<br />

B<br />

to<br />

70<br />

70 70 C C B C C C C C B B<br />

C C C C 2<strong>80</strong> 200 C C C C 185 A A A A A A B B B A A A A A A A<br />

70 73 125 70 70 150 70 C C C C C C C C A A A<br />

3% NI/IRON<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

MONEL<br />

STELLITE<br />

HASTELLOY C


PLASTICS AND ELASTOMERS<br />

AT MAXIMUM TEMPERATURE (°F) METALS<br />

CONCENTRATION<br />

CHEMICALS<br />

AND<br />

FORMULA<br />

Triethylamine<br />

(C2H5)3N<br />

140 125 140 70 200 A A A<br />

Trimethylpropane<br />

(CH2OH)3C3H5<br />

73 1<strong>80</strong> 200 160 300<br />

Trisodium Phosphate<br />

NaPO412H2O "<br />

70 185 185 140 2<strong>80</strong> 350 70 70 185 70 185 C C B B A A A A A<br />

Tung Oil C 100 100 100 100 B B B B B B B A A A A A<br />

ABS<br />

CPVC<br />

PP<br />

PVC<br />

PVDF<br />

TEFLON<br />

EPDM<br />

BUNA-N<br />

HYPALON<br />

NEOPRENE<br />

FLUOROCARBON<br />

ALUMINUM<br />

Turpentine 73 C 140 2<strong>80</strong> C 70 C C 150 A A A A A A A A A A A A A A A A A<br />

Urea CO(NH2)2 185 1<strong>80</strong> 140 250 210 140 140 140 185 C B B C C C A A B C<br />

Urine 1<strong>80</strong> 140 400 210 140 140 140 70 C C C A A A A A<br />

Varnish 250 350 C 70 C 70 A A A B B C C C B A A A A A<br />

Vaseline (Petroleum<br />

Jelly)<br />

150 C 300 C 140 70 140 70 A A A A A A A A A A<br />

Vegetable Oil 185 100 70 275 300 C 70 70 70 200 A A A A A A A A A A A<br />

Vinegar 73 150 140 140 225 300 140 C 200 70 C C B C C C C C C C A A A A A A<br />

Vinyl Acetate<br />

CH3COOCH:CH2<br />

C C 250 350 70 70 C C C B B B B B A A B<br />

Water, Acid Mine H2O 185 140 230 400 200 1<strong>80</strong> 1<strong>80</strong> 160 C C C C C C C C C C C A A A A B B B<br />

Water, Deionized H2O 70 210 1<strong>80</strong> 140 2<strong>80</strong> 400 200 70 160 A A B B C C C C C C B A A A A A<br />

Water, Distilled H2O 70 210 1<strong>80</strong> 140 2<strong>80</strong> 400 250 1<strong>80</strong> 200 160 A A A A B B C C C B C A A A A A B A<br />

Water, Potable H2O 70 210 1<strong>80</strong> 140 2<strong>80</strong> 400 250 1<strong>80</strong> 200 160 B A A A A A B B B A B A A A A A A A<br />

Water, Salt H2O 70 210 1<strong>80</strong> 140 2<strong>80</strong> 400 250 1<strong>80</strong> 200 160 C B B B C C C C C B C B A A A A B A<br />

Water, Sea H2O 70 210 73 140 2<strong>80</strong> 400 250 1<strong>80</strong> 200 160 C B B B C C C C C B C B B A A A C A<br />

Water, Soft H2O 70 200 400 250 1<strong>80</strong> 200 160 A A A A A B C C B B C A A A A A A A<br />

Water, Waste H2O 70 185 1<strong>80</strong> 140 230 400 200 70 B B B B B B B B B B B B A A A A<br />

Whiskey 185 150 140 200 350 200 140 140 140 140 A C C B C C C C B A A A A<br />

White Liquor 185 140 230 140 140 140 C C C C C C C A A A<br />

Wine 185 150 140 200 350 170 140 140 140 140 C C C C C C B A A A<br />

Xylene (Xylol)<br />

C6H4(CH3)2<br />

C C C C 200 350 C C C C 150 A A A A A A A A A A A A A A A A A A<br />

Zinc Acetate<br />

Zn(C2H3O2)22H2O "<br />

250 1<strong>80</strong> 70 70 160 70 C C C C C C C C A A A<br />

Zinc Carbonate ZnCO3 100 100 B B B A B<br />

Zinc Chloride ZnCl2 185 1<strong>80</strong> 140 2<strong>80</strong> 400 1<strong>80</strong> 70 200 160 200 C C C C C C C C B B A A<br />

Zinc Nitrate<br />

Zn(NO3)26H2O "<br />

140 2<strong>80</strong> 1<strong>80</strong> 140 200 200 A A A<br />

Zinc Sulfate Zn-<br />

SO47H2O "<br />

185 1<strong>80</strong> 140 2<strong>80</strong> 400 1<strong>80</strong> 140 200 140 200 A C C B C C C B C A A A A A A<br />

Trichloroacetic Acid<br />

CCI3COOH<br />

Trichloroethylene<br />

CHCI:CCI2<br />

Triethanolamine<br />

(HOCH2CH2)3N<br />

CHEMICAL RESISTANCE CHART<br />

150 140 125 200 70<br />

B<br />

to<br />

70<br />

COPPER<br />

BRONZE (85% Cu)<br />

SILICON BRONZE<br />

ALUMINUM BRONZE<br />

BRASS<br />

70 70 C C B C C C C C B B<br />

C C C C 2<strong>80</strong> 200 C C C C 185 A A A A A A B B B A A A A A A A<br />

70 73 125 70 70 150 70 C C C C C C C C A A A<br />

To the best of our knowledge the information contained herein is accurate. However, neither <strong>Fabco</strong> nor any of its affi liates assumes<br />

any liability in whatsoever for the accuracy or completeness of the information contained herein. Final determination of the suitability<br />

of any information or material for the use contemplated, the manner of use, andwhether there is any infringement of patents is the sole<br />

responsibility of the user.<br />

GRAY IRON<br />

DUCTILE IRON<br />

CARBON STEEL<br />

3% NI/IRON<br />

NI PLATED DUCTILE<br />

400 SERIES S.S.<br />

316 S.S.<br />

17-4 PH<br />

ALLOY 20<br />

MONEL<br />

STELLITE<br />

HASTELLOY C<br />

10<br />

10-53


10<br />

Adhesive – a substance capable of holding materials together by surface attachment.<br />

Adhesive solvent – an adhesive having a volatile organic liquid as a vehicle. See Solvent Cement.<br />

Aging – (1) The effect on materials of exposure to an environment for an interval of time. (2) The<br />

process of exposing materials to an environment for an interval of time.<br />

Antioxidant – a compounding ingredient added to a plastic composition to retard possible degradation<br />

from contact with oxygen (air), particularly in processing or exposure to high temperatures.<br />

Artifi cial weathering – the exposure of plastics to cystic laboratory conditions involving changes in<br />

temperature, relative humidity, and ultraviolet radiant energy, with or without direct water spray, in<br />

an attempt to produce changes in the materials similar to those observed after long-term continuous<br />

outdoor exposure. Note: The laboratory exposure conditions are usually intensifi ed beyond those<br />

encountered in actual outdoor exposure in an attempt to achieve an accelerated effect. This defi nition<br />

does not involve exposure to special conditions such as ozone, salt spray, industrial gases, etc.<br />

Bell end – the enlarged portion of a pipe that resembles the socket portion of a fi tting and that is<br />

intended to be used to make a joint by inserting a piece of pipe into it. Joining may be accomplished<br />

by solvent cements, adhesives, or mechanical techniques.<br />

Beam loading – the application of a load to a pipe between two points of support, usually expressed<br />

in pounds and the distance between the centers of the supports.<br />

Burst strength – the internal pressure required to break a pipe or fi tting. This pressure will vary with<br />

the rate of build-up of the pressure and the time during which the pressure is held.<br />

Cement – see adhesive and solvent, cement.<br />

Chemical resistance – (1) The effect of specifi c chemicals on the properties of plastic piping with<br />

respect to concentrations, temperature and time of exposure. (2) The ability of a specifi c plastic pipe<br />

to render service for a useful period in the transport of a specifi c chemical at a specifi ed concentration<br />

and temperature.<br />

Cleaner – medium strength organic solvent such as methyl ethyl katone to remove foreign matter<br />

from pipe and fi tting joint surfaces.<br />

Compound – the intimate admixture of a polymer or polymers with other ingredients such as fi llers,<br />

softeners, plasticizers, catalysts, pigments, dyes, curing agents, stabilizers, antioxidants, etc.<br />

Copolymer – see Polymer.<br />

Creep – the time-dependent part of strain resulting from stress, that is, the dimensional change<br />

caused by the application of load over and above the elastic formation and with respect to time.<br />

Defl ection Temperature – the temperature at which a specimen will defl ect a given distance at a<br />

given load under a prescribed conditions of test. See ASTM D648. Formerly called heat distortion.<br />

Deterioration – a permanent change in the physical properties of a plastic evidenced by impairment<br />

of these properties. Note a. – Burst strength, fi ber stress, hoop stress, hydrostatic design stress, longterm<br />

hydrostataic strength, hydrostatic strength (quick), long-term burst, ISO equation, pressure,<br />

pressure rating, quick burst, service factor, strength, stress and sustained pressure test are related<br />

terms.<br />

Elasticity – that property of plastics materials by virtue of which they tend to recover their original<br />

size and shape after deformation. Note – if the strain is proportional to the applied stress, the material<br />

is said to exhibit Hookean or ideal elasticity.<br />

Elastomer – a material which at room temperature can be stretched repeatedly to at least twice its<br />

original length and, upon immediate release of the stress, will return with force to its approximate<br />

original length.<br />

Elevated temperature testing – tests on plastic pipe above 23° (73°F).<br />

Environmental stress cracking – cracks that develop when the material is subjected to stress in the<br />

presence of specifi c chemicals.<br />

Extrusion – a method whereby heated or unheated plastic forced through a shaping orifi ce becomes<br />

one continuously formed piece. Note – this method is commonly used to manufacture thermoplastic<br />

pipe.<br />

Failure, adhesive – rupture of an adhesive bond, such that the plane of separation appears to be at<br />

the adhesive-adherend interface.<br />

Fiber stress – the unit stress, usually in pounds per square inch (psi), in a piece of material that is<br />

subjected to an external load.<br />

Filler – a relatively inert material added to a plastic to modify its strength, permeance, working<br />

properties, or other qualities, or to lower costs.<br />

Fungi resistances – the ability of plastic pipe to withstand fungi growth and/or their metabolic<br />

products under normal conditions of service or laboratory tests simulating such conditions.<br />

Heat joining – making a pipe joint by heating the edges of the parts to be joined so that they fuse<br />

and become essentially one pipe with or without the addition of additional material.<br />

Hoop stress – the tensile stress, usually in pounds per square inch (psi), in the circumferential orientation<br />

in the wall of the pipe when the pipe contains a gas or liquid under pressure.<br />

Hydrostatic design stress – the estimated maximum tensile stress in the wall of the pipe in the<br />

circumferential orientation due to internal hydrostatic pressure that can be applied continuously with<br />

a high degree of certainty that failure of the pipe will not occur.<br />

Hydrostatic strength (quick) – the hoop stress calculated by means of the ISO equation at which<br />

the pipe breaks due to an internal pressure build-up, usually within 60 to 90 seconds.<br />

Long-term burst – the internal pressure at which a pipe or fi tting will break due to a constant internal<br />

pressure held for 100,000 hours (11.43 years).<br />

Impact, Izod – a specifi c type of impact test made with a pendulum type machine. The specimens<br />

are molded or extruded with machined notch in the center. See ASTM D256.<br />

ISO equation – an equation showing the inter-relations between stress, pressure and dimensions<br />

in pipe, namely:<br />

S = P (ID + t) or S = P (OD – t)<br />

2t 2t<br />

Where:<br />

S = stress<br />

P = pressure<br />

ID = average inside diameter<br />

OD = average outside diameter<br />

10-54<br />

Glossary of Terms<br />

t = minimum wall thickness (Note a)<br />

Reference: ISO R161–1960 Pipes of <strong>Plastics</strong> Materials for the Transport of Fluids (Outside<br />

Diameters and Nominal Pressures) Part I, Metric Series.<br />

Joint – the location at which two pieces of pipe or a pipe and a fi tting are connected together. The<br />

joint may be made by an adhesive, a solvent-cement or a mechanical device such as threads or a ring<br />

seal.<br />

Long-term hydrostatic strength – the estimated tensile stress in the wall of the pipe in the<br />

circumferential orientation (hoop stress) that when applied continuously will cause failure of the<br />

pipe at 100,000 hours (11.43 years). These strengths are usually obtained by extrapolation of log-log<br />

regression equations or plots.<br />

Molding, injection – a method of forming plastic objects from a granular or powdered plastics by<br />

the fusing of plastic in a chamber with heat and pressure and the forcing part of mass into a cooler<br />

chamber where it solidifi es. Note: this method is commonly used to manufacture thermoplastic<br />

fi ttings.<br />

Outdoor exposure – plastic pipe placed in service or stored so that it is not protected from the elements<br />

of normal weather conditions, i.e., the sun’s rays, rain, air and wind. Exposure to industrial and<br />

waste gases, chemicals, engine exhausts, etc. are not considered normal “outdoor exposure.”<br />

Permanence – the property of a plastic which describes its resistance to appreciable changes in<br />

characteristics with time and environment.<br />

Plastic – a material that contains as an essential ingredient an organic substance of large molecular<br />

weight, is solid in its fi nished state, and, at some stage in its manufacture or in its processing into<br />

fi nished articles, can be shaped by fl ow.<br />

<strong>Plastics</strong> pipe – a hollow-cylinder of plastic material in which the wall thicknesses are usually small<br />

when compared to the diameter and in which the inside and outside walls are essentially concentric.<br />

See plastics tubing.<br />

<strong>Plastics</strong> tubing – a particular size of plastics pipe in which the outside diameter is essentially the<br />

same as that of copper tubing. See plastics pipe.<br />

Polypropylene plastics – plastics based on polymers made with propylene as essentially the sole<br />

monomer.<br />

Poly (vinyl chloride) – a resin prepared by the polymerization of vinyl chloride with or without the<br />

addition of small amounts of other monomers.<br />

Poly (vinyl chloride) plastics – plastics made by combining poly (vinyl chloride) with colorants,<br />

fi llers, plasticizers, stabilizers, lubricants, other polymers, and other compounding ingredients. Not<br />

all of these modifi ers are used in pipe compounds.<br />

Pressure – when expressed with reference to pipe the force per unit area exerted by the medium in<br />

the pipe.<br />

Pressure rating – the estimated maximum pressure that the medium in the pipe can exert continuously<br />

with a high degree of certainty that failure of the pipe will not occur.<br />

Primer – strong organic solvent, preferably tetrahydrofuran, used to dissolve and soften the joint surfaces<br />

in preparation for and prior to the application of solvent cement. Primer is usually tinted purple.<br />

Quick burst – the internal pressure required to burst a pipe or fi tting due to an internal pressure<br />

build-up, usually within 60 to 90 seconds.<br />

Schedule – a pipe size system (outside diameters and wall thicknesses) originated by the iron pipe<br />

industry.<br />

Self-extinguishing – the ability of a plastic to resist burning when the source of heat or fl ame that<br />

ignited it is removed.<br />

Service factor – a factor which is used to reduce a strength value to obtain an engineering design<br />

stress. The factory may vary depending on the service conditions, the hazard, the length of service<br />

desired, and the properties of the pipe.<br />

Solvent cement – in the plastic piping fi eld, a solvent adhesive that contains a solvent that dissolves<br />

or softens the surfaces being bonded so that the bonded assembly becomes essentially one piece of<br />

the same type of plastic.<br />

Solvent cementing – making a pipe joint with a solvent cement. See Solvent Cement.<br />

Stress – when expressed with reference to pipe the force per unit area in the wall of the pipe in the<br />

circumferential orientation due to internal hydrostatic pressure.<br />

Sustained pressure test – a constant internal pressure test for 100 hours.<br />

Thermoplastic – a plastic which is thermoplastic in behavior. Capable of being repeatedly softened<br />

by increase of temperature and hardened by decrease of temperature.<br />

Vinyl Chloride <strong>Plastics</strong> – plastics based on resins made by the polymerization of vinyl chloride or<br />

copolymerization of vinyl chloride with other unsaturated compounds, the vinyl chloride being in<br />

greatest amount by weight.<br />

Weld-orKnit-line – a mark on a molded plastic formed by the union of two or more streams<br />

of plastic fl owing together.<br />

ABBREVIATIONS<br />

ASA – American Standards Association<br />

ASTM – American Society for Testing and Materials<br />

CPVC – Chlorinated Poly (Vinyl Chloride) plastic or resin.<br />

IAPMO – International Association of Plumbing and Technical Offi cials<br />

ISO – International Standards Organization<br />

NSF – National Sanitation Foundation<br />

PP – Polyproylene plastic or resin<br />

PPI – Plastic Pipe Institute<br />

PS – Product Standard when references to a specifi cation for plastic pipe and fi ttings. These<br />

specifi cations are promulgated by the U.S. Department of Commerce and were formerly known as<br />

Commercial Standards.<br />

PSI – pounds per square inch<br />

PVC – Poly (Vinyl Chloride) plastic or resin<br />

SPI – The Society of the <strong>Plastics</strong> Industry, Inc.


COLLAPSE PRESSURE - PVC DUCT<br />

Graph I: Calculated Collapse Pressures with Safety Factor of 5, FABCO Type I Grade I PVC Seamless Duct (minimum wall)<br />

@ 70-75° F vs Length of Span/Nominal O.D.<br />

The Sheet Metal & Air Conditioning Contractors’ National Association<br />

(SMACNA) sponsored a physical testing program on both rectangular<br />

and round Type I Grade I PVC fabricated duct, as well as a theoretical<br />

analysis of the test work. Equations were developed for collapse pressures<br />

of varying I/D ratios (I = distance between reinforced stiffeners<br />

(inches) and D = OD (inches)) as well as for collapse of a very long tube.<br />

Round duct sizes ranged from 18” O.D. to 48” O.D. with wall thicknesses<br />

of .137” to .282”. Test values correlated within a 10% range.<br />

<strong>Fabco</strong> ran actual collapse tests on 4 sizes of extruded seamless duct from<br />

6” through 12” with I/D ratios exceeding 10 which confi rmed the values<br />

calculated from the very long tube equation. (Note: Collapse values for<br />

all sizes with ratios exceeding 10 approach values for a very long tube).<br />

This graph can be utilized to determine reinforcement spacing distance<br />

for higher negative pressures than shown in the SMACNA publication(1)<br />

for the sizes and minimum wall thicknesses shown.<br />

Example: 16” duct at 20” water I/D = 4<br />

l = 16 x 4 = 64” between reinforcing stiffeners.<br />

(1) Thermoplastic Duct (PVC) Construction Manual, SMACNA<br />

10<br />

10-55


10<br />

10-56<br />

COLLAPSE PRESSURE - PVC DUCT<br />

Graph II: Calculated Collapse Pressure with Safety Factory of 5,<br />

FABCO Type I Grade I PVC Seamless Duct @ 70–75°F vs Nominal O.D./Wall<br />

This calculated collapse pressure graph with a safety factor of 5 for Type<br />

I Grade PVC duct has been experimentally confi rmed for D/I ratios from<br />

44-170. The 5-1 safety factor is believed to be suffi cient for reasonable<br />

out of roundness due to storage and handling. Use of this graph for lower<br />

D/I ratios of Type I Grade I PVC pressure pipe should provide collapse<br />

pressures of greater than a 5-1 safety factor, since out of roundness will<br />

be appreciably less due to heavier walls of pipe produced under ASTM<br />

standards 1785 and 2241.<br />

Use of minimum wall thicknesses as shown in <strong>Fabco</strong>’s Specifi cation for<br />

Duct and the ASTM Standards mentioned above are recommended when<br />

utilizing this graph for operating temperatures of 70° – 75° and below.<br />

Values of collapse pressures above 407” of water exceed a complete<br />

vacuum and should be considered as external collapse pressure. Conversion<br />

to PSI collapse pressure can be obtained by multiplying the inches<br />

of water by .0361; inches of water to inches of mercury by .07369.


I. STANDARDS FOR MEASURING HEADS AND<br />

CAPACITY.<br />

Head is measured in feet, pounds per square inch (PSI), or in inches<br />

of mercury. However, so that a common means of head measurement<br />

is understood, it is recommended that all heads be expressed in feet<br />

of water. Measurement of liquid should be expressed in U.S. gallons.<br />

II. ATMOSPHERIC PRESSURE.<br />

At sea level it is 14.7 PSI. This will maintain a column of mercury<br />

29.9 inches or a column of water 33.9 ft. high. This is the theoretical<br />

height of which water may be lifted by suction. The practical limit<br />

for cold water (60 F) is 25 feet.<br />

III. SUCTION AND DISCHARGE HEAD.<br />

1. Static Suction Lift – Is the vertical distance from the center line<br />

of the pump’s suction inlet to the constant level of the water.<br />

This is added to discharge head to obtain total dynamic head.<br />

2. Positive Suction Head – Is the vertical distance above the center<br />

line of the pump’s suction to the constant level of the water. This<br />

is subtracted from the discharge head to obtain total dynamic<br />

head.<br />

3. Dynamic Suction Head – Is the suction lift (or head) plus suction<br />

line friction loss. May be positive or negative.<br />

4. Static Discharge Elevation – Is the vertical distance from the<br />

pump’s discharge to the highest point in the discharge line.<br />

5. TDH (Total Dynamic Head) – Is the total head and is the total<br />

of static suction lift (head), friction loss in suction line, static<br />

discharge elevation, friction loss in discharge line and fi ttings,<br />

plus discharge pressure, if any. To be hydraulically correct,<br />

we should not include “Static Head” in total dynamic head.<br />

Dynamic means “moving” and “Dynamic Head” only includes<br />

velocity head and friction loss. However, most pump people use<br />

TDH interchangeably with TH (Total Head).<br />

6. Friction Head – Is the heat loss experienced by the movement<br />

of the liquid through the suction and discharge lines. Charts are<br />

available showing loss in feet of head at various fl ows through<br />

various pipe or hose sizes. Charts also show velocity in feet/<br />

sec, which is particularly important when pumping liquids with<br />

solids in suspension. Fittings, valves, etc. must be considered.<br />

IV. NPSH.<br />

Net Positive Suction Head is defi ned as head that causes liquid to<br />

fl ow through the suction line and enter the impeller eye. This head<br />

comes from either atmospheric pressure or from a static suction head<br />

plus atmospheric pressure. Two types of NPSH will be considered.<br />

1.<br />

2.<br />

Required NPSH – Is a function of pump design. It varies<br />

between different makes, between different models, and with capacity<br />

of any one pump. This value is supplied by the manufacturer,<br />

if available. Refer to pump curves or contact the factory.<br />

Available NPSH – Is a function of the system in which pumps<br />

operate. Can be calculated for any installation. For a pump to<br />

operate properly, available NPSH should be greater than the<br />

required NPSH, plus 2 feet for safety factor, at a desired head<br />

and capacity. In simple terms, available NPSH is calculated by<br />

deducting from barometric pressure, in feet, the static suction<br />

Pump Data<br />

head (+ or -), friction loss, and the vapor pressure (ft.) of liquid<br />

being pumped. Velocity heads should also be deducted.<br />

NPSH does not indicate the priming capabilities of self-priming centrifugal<br />

pumps. This capability is shown, generally on engine driven<br />

pumps, by respective “break-off” lines representing 10, 15, 20, 25’<br />

static suction lifts.<br />

V. USEFUL FACTORS OR FORMULAS.<br />

a) Feet head x .433 = PSI (pounds per square inch).<br />

b) PSI (water) x 2.31 = Ft. Head<br />

c) Specifi c gravity of water (sp.gr.) = 1.0.<br />

d) PSI (water) x 2.31/sp.gr. = Ft. Head<br />

e) Weight of one U.S. gallon of water = 8.33 pounds<br />

f) One cubit foot (cu.ft.) of water contains 7.48 gallons.<br />

g) GPM = Gallons Per Minute.<br />

h) Imperial gallon x 1.2 = U.S. gallon; U.S. GPM x .833 = Imp.<br />

GPM.<br />

i) TDH = Total Head or total dynamic head.<br />

j) WHP = Water Horsepower.<br />

k) BHP = Brake Horsepower.<br />

I) EFF = Pump Effi ciency.<br />

m) WHP = Ft .Head x GPM/3960<br />

n) BHP = WHP/EFF or BHP = Ft. Head x GPM/3960 x EFF (Pump)<br />

o ) EFF = WHP/BHP x 100<br />

p) For liquids having different specifi c gravity other than 1.0.<br />

WHP = Ft. Head x GPM x sp.gr./3960<br />

BPH = Ft. Head x GPM x sp.gr./3960 x EFF<br />

BHP (for liquids other than water) = BHP (for water) x sp.gr.<br />

VI. EFFECT ON CENTRIFUGAL PUMPS ON<br />

CHANGE OF SPEED OR CHANGE OF<br />

IMPELLER DIAMETER.<br />

Three rules govern the operation of centrifugal pumps:<br />

a) Capacity varies directly with changes of speed or of the<br />

impeller diameter.<br />

GPM 1 /GPM 2 = RPM 1 /RPM 2 or<br />

GPM 1 /GPM 2 = Dia. 1 /Dia. 2<br />

GPM 2 = GPM 1 /RPM 1 xRPM 2 and<br />

GPM 2 = GPM 1 /Dia. 1 xDia. 2<br />

b) Head varies as the square of the speed or the impeller diameter.<br />

Head 1 /Head 2 = RPM 1 2 /RPM2 2 or Head1 /Head 2 = Dia. 1 2 /Dia.2 2<br />

Hd 2 = Hd 1 /RPM 1 2 /RPM2 2 and Hd2 = Hd 1 /Dia. 1 2 /Dia.2<br />

c) Power (BHP) varies as the cube of the speed or impeller diameter<br />

BHP 1 /BHP 2 = RPM 1 3 /RPM1 3 or BHP1 = Dia 1 3 /Dia2 3<br />

BHP 2 = BHP 1 3 /RPM1 3 xRPM2 3 and BPH2 = BHP 1 3 /Dia.1 3 xDia2 3<br />

10<br />

10-57


10<br />

10-58<br />

Vll. EFFECT OF ALTITUDE ON PUMPS<br />

At elevations above sea level, suction lift should be reduced<br />

accordingly to insure that the same amount of water can get into the<br />

pump as would occur at an equivalent sea level lift. Lower atmospheric<br />

pressure reduces horsepower output of gas engines, thus<br />

causing a drop in speed which reduces pump performance. Engine<br />

power will decrease 3.5% for each 1000 ft. above sea level and 1%<br />

for each 10°F above standard temperature at 60°F.<br />

Altitude<br />

Above Sea<br />

Level<br />

ATMOSPHERIC PRESSURE CONDITIONS<br />

ELEVATIONS ABOVE SEA LEVEL<br />

Atmospheric<br />

Pressure<br />

Pounds/sq.in.<br />

Barometer<br />

Reading Ins.<br />

of Mercury<br />

Equivalent<br />

Head or<br />

Water, Ft.<br />

Pump Data<br />

Reduction to<br />

Max. Practical<br />

Dyn.Suction<br />

Lift<br />

0 14.7 29.929 33.95 0 ft.<br />

1000 14.2 28.8 32.7 1.2”<br />

2000 13.6 27.7 31.6 2.3”<br />

3000 13.1 26.7 30.2 3.7”<br />

4000 12.6 25.7 29.1 4.8”<br />

5000 12.1 24.7 27.9 6”<br />

6000 11.7 23.8 27.0 6.9”<br />

7000 11.2 22.9 25.9 8”<br />

<strong>80</strong>00 10.8 22.1 24.9 9”<br />

VIII. GUIDELINES FOR<br />

PUMPING WARM WATER<br />

MAXIMUM PRACTICAL DYNAMIC SUCTION LIFTAND<br />

VAPOR PRESSURE<br />

Altitude<br />

Above Sea<br />

Level<br />

WATER CHARACTERISTICS<br />

Atmospheric<br />

Pressure<br />

Pounds/sq.in.<br />

Barometer<br />

Reading Ins.<br />

of Mercury<br />

Equivalent<br />

Head or<br />

Water, Ft.<br />

Reduction to<br />

Max. Practical<br />

Dyn.Suction<br />

Lift<br />

0 14.7 29.929 33.95 0 ft.<br />

1000 14.2 28.8 32.7 1.2”<br />

2000 13.6 27.7 31.6 2.3”<br />

3000 13.1 26.7 30.2 3.7”<br />

4000 12.6 25.7 29.1 4.8”<br />

5000 12.1 24.7 27.9 6”<br />

6000 11.7 23.8 27.0 6.9”<br />

7000 11.2 22.9 25.9 8”<br />

<strong>80</strong>00 10.8 22.1 24.9 9”<br />

IX. EFFECT OF SPECIFIC GRAVITY<br />

The specifi c gravity of a substance is the ratio of the weight of a<br />

given volume to the weight of an equal volume of water at standard<br />

conditions.<br />

1.<br />

2.<br />

A centrifugal pump will always develop the same head in feet<br />

no matter what the specifi c gravity of the liquid pumped; however,<br />

the pressure (in pounds per square inch) will be increased<br />

or decreased in direct proportion to the specifi c gravity.<br />

The brake horsepower (BHP) of a pump varies directly with<br />

specifi c gravity. If the liquid has a specifi c gravity other than<br />

water (1.0), multiply the BHP for water by the sp.gr. of liquid<br />

handled.<br />

X. VISCOSITY<br />

The viscosity of a fl uid is the internal friction or resistance to motion<br />

of its particles. The coeffi cient of viscosity of a fl uid is the measure<br />

of its resistance to fl ow. Fluids having a high viscosity are sluggish in<br />

fl ow, for example: heavy oil or molasses. Liquids such as water or<br />

gasoline have relatively low viscosity and fl ow readily. Viscosity is a<br />

fl uid property independent of specifi c gravity. Viscosities vary with<br />

temperature; as temperature increases, viscosity decreases. Pressure<br />

changes have negligible infl uence on viscosity. There are many types<br />

of viscometers and expressed in many terms. Commonly used is SSU<br />

(Seconds Saybolt Universal). This is actually the time in seconds required<br />

for a given quantity of fl uid to pass through a standard orifi ce<br />

under standard conditions. Viscous liquids tend to reduce the capacity,<br />

head, and effi ciency, and increase the BHP.<br />

Kinematic Viscosity (in Centistokes)<br />

= Absolute Viscosity (in centipoise)/Specifi c Gravity<br />

Centistrokes = SSU/4.64<br />

This is an approximation for Viscosities greater than 250 S.S.U.The<br />

approximated performance for pumping fl uids more viscous than<br />

water is determined from the following formula:<br />

BHPvis = Qvis X Hvis X S.G./3960/Evis HOW CENTRIFUGAL PUMPS WORK<br />

Liquid is supplied to the inlet at the center of the pump head. Since<br />

centrifugal pumps are not self-priming, liquid must be supplied by<br />

gravity feed or the pump must be primed. The spinning impeller<br />

propels the liquid outward by centrifugal force, providing the motive<br />

force required to move the liquid. The specially shaped volute receives<br />

the liquid and converts the radial motion to a smooth pulseless<br />

fl ow. Easily adjust the fl ow rate by restricting the fl ow at the outlet.<br />

CENTRIFUGAL PUMP TERMS<br />

IMPELLER – A rotating vaned disck that provides the pumping<br />

force.<br />

VOLUTE – The body of the pump that is shaped to receive liquid<br />

from the inlet and direct it through the outlet.


HEAD – The ability of a pump to push a column of water vertically<br />

in a pipe. As the column lengthens, the fl ow rate decreases until the<br />

column’s weight just balances the pump’s force and there is no fl ow.<br />

This height is the total head (usually expressed as feet of head).<br />

FLOW RATE – Usually expressed in gallons per minute (GPM) for<br />

large-volume pumps; in gallons per hour (GPH) for small-volume<br />

pumps.<br />

DYNAMIC SEAL – Seal located at the shaft end of the pump drive.<br />

HECK VALVE – Allows liquid to fl ow in one direction only.<br />

Generally used in discharge line to prevent reverse fl ow.<br />

DEAD HEAD – Ability of a pump to continue running without damage<br />

when discharge is closed off. Only recommended with centrifugal<br />

pumps.<br />

DENSlTY (specifi c weight of a fl uid) – Weight per unit volume,<br />

often expressed as pounds per cubic foot or grams per cubic centimeter.<br />

FLOODED SUCTION – Liquid fl ows to pump inlet from an<br />

elevated source by means of gravity. Recommended for centrifugal<br />

pump installations.<br />

FLOW – A measure of the liquid volume capacity of a pump. Given<br />

in gallons per hour (GPH), gallons per minute (GPM), liters per<br />

minute (I/min), or milliliters per minute (ml/min).<br />

FLUIDS – Include liquids, gases, and mixtures of liquids, solids,<br />

and gases. For the purposes of this catalog, the terms fl uid and liquid<br />

are both used to mean a pure liquid or a liquid mixed with gases or<br />

solids that acts essentially like a liquid in pumping applications.<br />

FOOT VALVE – A type of check valve with a built-in strainer. Used<br />

at point of liquid intake to retain liquid in system, preventing loss of<br />

prime when liquid source is lower than pump.<br />

HEAD – A measure of pressure, expressed in feet of head for centrifugal<br />

pumps. Indicates the height of a column of water being moved<br />

by the pump, assuming negligible friction losses.<br />

PRESSURE – The force exerted on the walls of a container (tank,<br />

pipe etc.) by a liquid. Normally measured in pounds per square inch<br />

(psi) for positive displacement and metering pumps.<br />

PRIME – A charge of liquid required to begin pumping action when<br />

liquid source is lower than pump. May be held in pump by a foot<br />

valve on the intake line, or by a valve or chamber within the pump.<br />

SEAL – A device mounted in the pump housing and/or on the pump<br />

shaft, to prevent leakage of liquid from the pump. There are three<br />

types:<br />

LIQUID PUMP TERMINOLOGY<br />

LIP – A fl exible ring (usually rubber or similar material) with the<br />

inner edge held closely against the rotating shaft by a spring.<br />

MECHANICAL – Has a rotating part and a stationary part with<br />

highly polished touching surfaces. Has excellent sealing capability<br />

and long life, but can be damaged by dirt or grit in the liquid.<br />

PACKED – Multiple fl exible rings mounted around the pump shaft<br />

and packed together by tightening gland nuts; some leaking is<br />

essential for lubrication.<br />

RELIEF VALVE – Usually used at the discharge of a positive displacement<br />

pump. An adjustable, spring-loaded valve opens when a<br />

preset pressure is reached. Used to prevent excessive pressure<br />

buildup that could damage the pump or motor.<br />

SEALLESS (MAGNETIC DRIVE) – No seal is used; power is<br />

transmitted from motor to pump impeller by magnetic force.<br />

SELF-PRIMING – Refers to pumps that draw liquid up from below<br />

pump inlet (suction lift), as opposed to pumps requiring fl ooded suction.<br />

SPECIFIC GRAVITY – The ratio of the weight of a given volume<br />

of liquid to the same volume of pure water. Pumping heavier liquids<br />

(specifi c gravity greater than 1.0) will require more drive horsepower.<br />

STATIC DISCHARGE HEAD – Maximum vertical distance (in<br />

feet) from pump to point of discharge with no fl ow.<br />

STRAINER – A device installed in the inlet of a pump to prevent<br />

foreign particles from damaging the internal parts.<br />

SUMP – A well or pit in which liquids collect below fl oor level<br />

sometimes refers to an oil or water reservoir.<br />

TOTAL HEAD – Sum of discharge head, suction lift, and friction<br />

loss.<br />

VISCOSITY – The “thickness” of a liquid, or its ability to fl ow.<br />

Most liquids decrease in viscosity and fl ow more easily as they get<br />

warmer.<br />

Inlet<br />

Impeller Discharge<br />

Volute (body)<br />

10<br />

10-59


10<br />

10-60<br />

CORRECTION FACTORS<br />

HEAD IN FEET<br />

VISCOSITY CORRECTION CHART<br />

Example - Viscosity<br />

Determine BHPvis when pumping 66 usgpm at <strong>80</strong> ft. of 50%<br />

NaOH with a pump at 48% Eff. with water.<br />

*S.G. = 1.53 *Given from other tables<br />

*Visc = 78cSt = 120 CP/1.53<br />

Qw = 66 usgpm<br />

H.W. = <strong>80</strong> ft.<br />

E.W. = 48% = .48<br />

Cq = .84 )<br />

Ch = 1.00 ) From above chart<br />

Ce = .58<br />

Qw x Cq = 66 x .84 = 55.44<br />

Hw x Ch = <strong>80</strong> x 1.00 = <strong>80</strong>.0<br />

Ew x Ce = .48 x .58 = .2784<br />

BHPvis = 55.44 x <strong>80</strong>.0 x 1.53/3960/0.2784 = 6.16 H.P.<br />

PUMP DATA<br />

CAPACITY IN GALLONS PER MINUTE (at bep)<br />

WHERE<br />

BHPvis = Viscous brake horsepower<br />

S.G. = Specifi c Gravity<br />

3960 = Constant<br />

Qw = Capacity pumping water (USGPM)<br />

Cq = Capacity correction factor (Fig 1)<br />

Qvis = Viscous Capacity (USGPM) = Cq X Qw<br />

Hw = Head pumping water (ft.)<br />

CH = Head correction factor (Fig 1)<br />

Hvis = Viscous head (ft) = Ch X Hw<br />

Ew = Effi ciency pumping Water<br />

Ce = Effi ciency correction factor (Fig 1)<br />

Evis = Viscous Effi ciency = Ce X Ew<br />

BHPvis = (cq X Qs) X (Hw X Ch) X S.G./3960/Ce/Evis


CORRECTION FACTORS<br />

CAPACITY AND EFFICIENCY HEAD<br />

HEAD IN FEET (FIRST STAGE)<br />

PUMP DATA<br />

CAPACITY IN 100 GPM<br />

PERFORMANCE CORRECTION CHART<br />

10<br />

10-61


10<br />

10-62<br />

Conversion Factors


Symbols<br />

60 Series Hot Tap Ph / ORP Sensors 5-3<br />

500 Series Combination Ph / ORP Sensors 5-5<br />

2200D Dissolved Oxygen Controller 5-10<br />

2850 Conductivity Sensor 5-12<br />

3200U Ultrasonic Flow/Level Monitor 5-8<br />

8760CLP Chlorine & Ph Analyzer 5-6<br />

A<br />

A-100N Peristaltic Pumps 6-28<br />

A-1600 Flexfl o® Peristaltic Pumps 6-29<br />

Acrylic Sheet 4-14<br />

Actuated Valve 3-16–3-24<br />

Am Series Hot Tap Ph /ORP Sensors 5-4<br />

Angle Valves 3-8<br />

Aquametrix 60 Series Ph /ORP Sensors 5-2<br />

Aquametrix 2200P Controller 5-1<br />

Aquametrix Shark-120/240 Controller 5-1<br />

Aquametrix Shark Tx/Txp Transmit 5-1<br />

Autotherm Temperature Regulated Welding Gun 4-36<br />

AVFM-II Area Velocity Flow Level Monitor 5-9<br />

B<br />

Bag Filters 6-18<br />

Ball Check Valves/Foot Valves 3-10<br />

Basket Strainers 6-22<br />

BCF ® Plus Fusion Machine 2-18<br />

Black Hdpe And Nylon Insert Fittings 8-17<br />

Bolted Flange Bulkhead Fittings 7-12<br />

Bolted Flange Fittings 7-12<br />

Buffer Solutions 5-20<br />

Butterfl y Valves 3-4–3-5<br />

C<br />

C3 Series Chem-Protm Diaphragm Pumps 6-31<br />

C-600P Chem-Feed Diaphragm Pumps 6-31<br />

C-1100 Chem-Feed Diaphragm Metering Pumps 6-29<br />

C-1500N Chem-Feed Diaphragm Metering Pumps 6-30<br />

Calibrated Needle Valves 3-8<br />

Calibration And Buffer Solutions 5-20<br />

Cam Couplers 8-12<br />

Cartridge Filters 6-20<br />

Catalyst Support 9-13<br />

Cement 1-21<br />

Centrifugal Pumps 6-3, 6-7<br />

Check Valves 3-10<br />

Chemical Resistance Chart For Snyder Tanks 7-9<br />

INDEX<br />

Chemkor Butterfl y Valves 3-4<br />

Chemkor CPVC Pipe 1-15<br />

Chemkor Gear Box Butterfl y 3-4<br />

Chemkor Schedule <strong>80</strong> PVC Pipe 1-1<br />

ChemkoR Schedule 40 Gray PVC Fittings 7, 1-8<br />

Chemkor Schedule 40 Gray Pipe 6<br />

Chemkor Schedule 40 White PVC Fittings 1-10, 1-11<br />

Chemkor Schedule 40 White PVC Pipe 1-9<br />

Chemkor Schedule <strong>80</strong> CPVC Fittings 1-16 to 1-19<br />

Chemkor Schedule <strong>80</strong> PVC Fittings 1-2, 1-3, 1-4, 1-5<br />

Chemkor Schedule <strong>80</strong> PVC Pipe 1-1<br />

Chemkor Single Union Ball Valves 3-1<br />

Chemkor Super Bloc True Union Ball Valves 3-1<br />

Chemtrol True Union Ball Valves 3-2<br />

Chlorine Analyser 5-6, 5-18<br />

Clamp-It PVC Tapping Saddles 1-23<br />

Clear Braided PVC Hose 8-3<br />

Clear PVC Hose 8-2<br />

Clear PVC Pipe 1-12<br />

Clear PVC Sheet 4-5<br />

Closed Top Tanks 7-5<br />

Column Internals 9-14<br />

Compact Econo Ball Valves 3-6<br />

Composolite® Fiberglass Building System 4-30<br />

Conductivity Sensor 5-6<br />

Conductivity Sensors 5-12<br />

Conical Bottom Tanks 7-8<br />

Controller, pH, ORP, Conductivity 5-1<br />

Controller, Oxygen 5-10<br />

Conventional Butt Fusion Machine 2-19<br />

CPVC Fittings 1-16–1-19<br />

CPVC Pipe 1-15<br />

CPVC Sheet 4-7<br />

CPVC Ventillation Duct Pipe 9-9<br />

D<br />

DFM-4.0 Doppler Flow Monitor 5-8<br />

Door Strips 4-17<br />

Double Wall Containment Tanks 7-6<br />

Dual Containment Pipe 2-8<br />

Duct Fittings 9-2<br />

Duct Pipe 9-1, 9-4, 9-5, 9-8, 9-9<br />

Duranit® Catalyst Support 9-13<br />

Durashield® Foam Core Building Panels 4-30<br />

E<br />

Eductors 6-25<br />

Energy-Saving Hollow Balls 9-15<br />

Es Series Conductivity Sensors 5-6<br />

Expansion Joints, PVC CPVC 1-24<br />

10<br />

10-63


10<br />

F<br />

F300 - Pitot Tube Acrylic Flowmeters 5-21<br />

F-400N Machined Acrylic Tube Flowmeter 5-22<br />

F-410N Machined Acrylic Tube Flowmeter 5-23<br />

F-420N MachiNed Acrylic Tube Flowmeter 5-24<br />

F-430N Machined Acrylic Tube Flowmeter 5-25<br />

F-440 Polysulfone Flowmeter 5-27<br />

F-450 Polysulfone Flowmeter 5-28<br />

F-550 Machined Acrylic Block Flowmeter 5-26<br />

F-1000 Digital Paddlewheel Flowmeter 5-29<br />

F-2000 Digital Paddlewheel Flowmeter 5-31, 5-32<br />

<strong>Fabco</strong> Eliminator Type LTH 2000 9-17<br />

<strong>Fabco</strong> Eliminator Type LTV 1500 9-17<br />

<strong>Fabco</strong>grate FRP Grating 4-21, 4-22, 4-23<br />

<strong>Fabco</strong> Round Welding Rod 4-13<br />

<strong>Fabco</strong> Specialty Tubing 8-8<br />

Fast & Tite Tube Fittings 8-15<br />

Fiberglass Structural Shapes And Plate 4-26 to 4-28<br />

Fiberglass Threaded Rod And Nuts 4-38<br />

Filter Cartridges 6-5, 6-12–6-13<br />

Filter Chambers 6-10<br />

Filterchem Level & Pump Controls 5-17<br />

Filterchem Mini-Stat Level Control 5-17<br />

Fire Retardent PP Ventillation Duct Pipe 9-8<br />

Fittings, Bulk Head 7-12<br />

Fittings, Clear PVC 1-13<br />

Fittings, CPVC 1-16–1-19<br />

Fittings, LXT 2-3<br />

Fittings, Metric 1-14<br />

Fittings, PP 1-27<br />

Fittings, PP 1-26<br />

Fittings, PVC 1-2<br />

Fittings, PVDF 1-29<br />

Fittings, Self Aligning 7-12<br />

Fittings, Tube 8-16<br />

Fittings, White PVC 1-10<br />

Flange Gaskets 1-24<br />

Flexible PVC Door Strips And Sheet 4-17<br />

Flexible Tubing 8-10<br />

Flexi-Joint Connections 7-12<br />

Flex-Protm Peristaltic Pumps 6-27<br />

Flowline Contact Level Sensors 5-16<br />

Flowline Echopod 5-15<br />

Flowline Echosafe 5-15<br />

Flowline Echospan 5-16<br />

Flowline Echoswitch Ii 5-16<br />

Flowline Echotouch 5-15<br />

Flowmeters 5-21–5-29<br />

Flow Monitors 5-8<br />

Flow Sensor 5-7<br />

Flow Sensors 5-14<br />

10-64<br />

INDEX<br />

Foot Operated Valves 3-12<br />

FRP Grating 4-21<br />

FRP Handrails 4-29<br />

FRP Plate 4-29<br />

FRP Structural Shapes 4-26<br />

Fuseal Schedule 40 Polypro Pipe 2-5<br />

Fuseal Schedule <strong>80</strong> 25/50 PVDF Pipe 2-7<br />

Fuseal Schedule <strong>80</strong> Polypro Pipe 2-6<br />

Fusion Machines 2-18–2-20<br />

G<br />

Gaskets 1-24<br />

Gate Valves 3-9<br />

GF 375 True Union Ball Valves 3-2<br />

GF 546 True Union Ball Valves 3-3<br />

GF 568 Gearbox Butterfl y Valves 3-5<br />

GF Contain-It 2-8<br />

GF Electric Actuated Ball Valve 3-17, 3-18<br />

GF Electric Actuated Butterfl y Valve 3-18<br />

GF Manual Diaphragm Valve 3-21<br />

Gf Metric PVC Fittings 1-14<br />

GF Pneumatic Actuated Ball Valve 3-16<br />

GF Pneumatic Actuated Butterfl y Valve 3-19<br />

GF Pneumatic Actuated Diaphragm Valve 3-20<br />

GF Type 304 Y-Check Valves 3-10<br />

GF Type 567 Butterfl y Valves 3-5<br />

GF V182/V82 Pressure Regulating Valve 3-15<br />

GF V185/V85 Pressure Relief Valve 3-14<br />

GF V186/V86 Pressure Retaining Valve 3-15<br />

GF V782 Pressure Reducing Valve 3-14<br />

GF V786 Pressure Retaining Valve 3-13<br />

Glass Backed Sheet 4-15<br />

Globe Valves 3-9<br />

Grating Accessories 4-25<br />

Grating, FRP 4-21<br />

Grating, Pultruded 4-24<br />

Guidelines For Factory-Installed Fittings 7-13<br />

GVS-65 Gas Venting System 2-1<br />

H<br />

Hanna HI504 pH/ORP Controller 5-18<br />

Hanna HI700 EC Controller 5-18<br />

Hanna Industrial Probes 5-19<br />

Hanna Multi Parameter Meter 5-20<br />

Hanna pH, ORP, Free/Total Chlorine Analyser 5-18<br />

Hanna Pocket Testers 5-19<br />

Hayward 4200 Cartridge Filters 6-20<br />

Hayward Bus Control System 3-22<br />

Hayward Duplex Basket Strainers 6-23<br />

Hayward EAU Electric Actuator 3-24<br />

Hayward EJM Reversing Actuator 3-24


Hayward EVR Electric Actuator 3-24<br />

Hayward EVS/EVT Electric Actuator 3-23<br />

Hayward Filter Bags 6-12<br />

Hayward FLT Series CartridGe Filters 6-5<br />

Hayward PAD/PAS Pneumatic Actuator 3-22<br />

Hayward PCD/PCS Pneumatic Actuators 3-23<br />

Hayward PKD/PKS Pneumatic Actuator 3-23<br />

Hayward Plastic Y-Strainers 6-21<br />

Hayward PMD/PMS Pneumatic Actuator 3-22<br />

Hayward PP/PVDFSimplex Bag Filter 6-19<br />

Hayward PVC/CPVC/PP Duplex Bag Filter 6-19<br />

Hayward PVC/CPVC Simplex Bag Filter 6-18<br />

Hayward Simplex Plastic Basket Strainers 6-22<br />

Hayward Strainers Baskets 6-24<br />

Hayward TB Series True Union Ball Valves 3-3<br />

HDPE Insert Fittings 8-17<br />

HDPE Pipe 2-9<br />

HDPE Sheet 4-10<br />

Headers 5-34<br />

Heatfl on® Immersion Heating Panels 9-16<br />

Heating Panels 9-16<br />

Heavy Duty Tank Adapters 7-11<br />

HF Thermoplastic Centrifugal Fans 9-18–9-20<br />

High Density PE Sheet 4-10<br />

High Pressure Lay-Flat Discharge Hose 8-14<br />

Hollow Balls 9-15<br />

Horizontal Closed Top Tanks 7-7<br />

Hose, Abrasion Resistant 8-5<br />

Hose Clamps 8-9<br />

Hose, Clear Braided 8-3<br />

Hose, Clear PVC 8-2<br />

Hose, Lay Flat 8-14<br />

Hose, PVC 8-5<br />

Hose, PVC Transfer 8-4<br />

Hose, Spa 8-1<br />

HDPE Pipe 2-9, 2-10, 2-11, 2-12<br />

I<br />

Immersion Heating Panels 9-16<br />

Insert Fittings 8-17<br />

Instaduct® Cpvc Ventillation Duct Pipe 9-9<br />

Instaduct® Pvc Ventillation Duct Fittings 9-2–9-3<br />

Instaduct® Pvc Ventillation Duct Pipe 9-1, 9-4, 9-5<br />

In-Tank Filtration Systems 6-6, 6-15<br />

IP<strong>80</strong> Series Paddle Wheel Flow Sensors 5-7<br />

IP100 Series Paddle Wheel Flow Sensors 5-7<br />

IR Plus Fusion Machine 2-18<br />

K<br />

K3130 Series BF Heavy Wall Pvc Hose 8-5<br />

Kuri-Tec Clear Braided PVC Hose 8-3<br />

INDEX<br />

Kuri-Tec Clear PVC Hose 8-2<br />

L<br />

Laboratory Ball Cock Valve - Type 324 3-6<br />

Laboratory Grade PP TubIng 8-7<br />

Laramy 30-10 Basic High Speed Torch 4-33<br />

Laramy 30-102 Fabricating Torch 4-33<br />

Laramy 30-200 Torch And Compressor 4-33<br />

Laramy Custom Welding Tips 4-35<br />

Laramy Economy Compressor/Torch 4-34<br />

Laramy Plastic Bending Bars 4-34<br />

Laramy Universal High-Speed Tip 4-35<br />

Laramy Vari-FT/RS Self Contained Torch 4-34<br />

Large Diameter Swing Check Valves 3-11<br />

Lay-Flat Discharge Hose 8-14<br />

LDPE Sheet 4-11<br />

Level Monitors 5-8<br />

Level Sensor 5-14<br />

Level Transmitter 5-14<br />

Level Transmitters 5-15<br />

Lexan Sheet 4-14<br />

Liquid Dispensing Assemblies 3-13<br />

Low Density Pe Sheet 4-11<br />

LXT Schedule <strong>80</strong> Fittings 2-3<br />

LXT Schedule <strong>80</strong> Pipe 2-2<br />

LXT Valves And Accessories 2-4<br />

M<br />

Mag Drive Pumps 6-4, 6-8<br />

Mazzei Injectors 6-26<br />

Mcelroy 824 Fusion Machine 2-20<br />

Metering Ball Valves - Type 323 3-6<br />

Metering Pumps 6-27–6-32<br />

Micro-Flo Digital Flowmeter 5-33<br />

Mini-Max Level Control 5-17<br />

Mist Eliminator 9-17<br />

Mixers 6-9<br />

Model 75 1/2” - 2” Fusion Tool 2-19<br />

MSA250-SE Electrofusion Machine 2-19<br />

MS Series Conductivity Sensors 5-6<br />

Multi Parameter Meter 5-20<br />

N<br />

Natural Polypropylene Pipe 1-25<br />

Natural Polypropylene Schedule <strong>80</strong> Fittings 1-26, 1-27<br />

Natural Pvdf Fittings 1-30<br />

Nylon Cable Ties 8-13<br />

Nylon Insert Fittings 8-17<br />

10<br />

10-65


10<br />

O<br />

Open Top Cylindrical Tanks 7-2<br />

Open Top Rectangular Tanks 7-3, 7-4<br />

ORP Probe 5-2<br />

ORP Controllers 5-18<br />

ORP Probes 5-11<br />

Other Plastic Rod 4-19<br />

P<br />

P91 Dissolved Oxygen Probe 5-10<br />

Packing 9-13<br />

Packing 9-10, 9-11<br />

Penguin A-A In-Tank Filtration Systems 6-15<br />

Penguin A-B In-Tank Filtration Systems 6-15<br />

Penguin A In-Tank Filtration SystemS 6-15<br />

Penguin A-SF In-Tank Filtration Systems 6-17<br />

Penguin BF In-Tank Filtration Systems 6-17<br />

Penguin CB Filter Bag Chambers 6-11<br />

Penguin CN In-Tank Filter Chambers 6-10<br />

Penguin CT Carbon Treatment Chambers 6-11<br />

Penguin HF In-Tank Filtration Systems 6-16<br />

Penguin Horizontal Centrifugal Pumps 6-7<br />

Penguin Horizontal Volute Pump 6-8<br />

Penguin Magnetic Drive Pump 6-8<br />

Penguin MF In-Tank Filtration Systems 6-16<br />

Penguin Mixers 6-9<br />

Penguin MR Precious Metal Recovery System 6-14<br />

Penguin PE Penductor SpargIng Eductors 6-25<br />

Penguin PF Wound Filter Cartridges 6-12<br />

Penguin PGG Pressure Gauges And Guards 6-9<br />

Penguin PP Pleated Filter Cartridges 6-13<br />

Penguin Sealless Vertical Pumps 6-7<br />

Penguin Series C Filter Chambers 6-10<br />

Penguin Series PC Carbon Filter Cartridges 6-13<br />

Penguin Series PES Penductor Systems 6-25<br />

Penguin Series PS Filter Sleeves 6-12<br />

Penguin Sm In-Tank Filtration Systems 6-16<br />

Penguin SR Precious Metal Recovery System 6-14<br />

Penguin VF In-Tank Filtration Systems 6-17<br />

Perforated Sheet 4-16<br />

PE Tubing 8-6<br />

Ph Controllers 5-18<br />

Ph Probe 5-2<br />

Ph Probes 5-11, 5-19<br />

Pipe, Acid Waste 2-5–2-7<br />

Pipe, Core Sampling 2-13<br />

Pipe, CPVC 1-15<br />

Pipe, Dual Containment 2-8<br />

Pipe, Fuseal 2-5, 2-6, 2-7<br />

Pipe, Gas Vent 2-1<br />

Pipe, HDPE 2-9<br />

10-66<br />

INDEX<br />

Pipe, LXT 2-2<br />

Pipe, PP 1-25<br />

Pipe, PROGEF PP 2-14<br />

Pipe, PVC 6<br />

Pipe, PVC 1-1<br />

Pipe, PVC S40 6<br />

Pipe, PVC White 1-9<br />

Pipe, PVDF 1-28<br />

Pipe, SDR 1-20<br />

Pipe, SYGEF PVDF 2-16<br />

Plastic Bolts, Nuts And Washers 4-39<br />

Plastic Fans 9-18–9-20<br />

Plastic Fans 9-18<br />

Plastic Liner / Core Sampling Pipe 2-13<br />

Plastic Packing 9-10, 9-11<br />

Plastic Rings 9-12<br />

Plastic Saddles 9-12<br />

Plexiglas Sheet 4-14<br />

Pocket Testers 5-19<br />

Polycarbonate Sheet 4-14<br />

Pool And Spa Hose 8-1<br />

PP Cam Coupler Fittings 8-12<br />

PP Fittings 1-26, 1-27<br />

PP Pipe 1-25<br />

PP Sheet 4-8<br />

PP Sheet, Copolymer 4-9<br />

PP Tubing 8-7<br />

PP Ventillation Duct Pipe 9-8<br />

Precious Metal Recovery System 6-14<br />

Pressure By-Pass Valves 3-12<br />

Pressure Gauges 6-9<br />

Pressure Regulators 3-12<br />

Pressure Relief Valves 3-12<br />

Pressure Sensors 5-13<br />

Pressure TransMitter 5-12<br />

Pressure Valves 3-12<br />

Primer 1-21<br />

Probe, ORP 5-2<br />

Probe, pH 5-2<br />

Probes, ORP 5-11<br />

Probes pH 5-11<br />

Probes, pH 5-19<br />

PROGEF® Natural PP Piping System 2-15<br />

PROGEF STD (Beta PP) Piping System 2-14<br />

Pultruded Grating 4-24<br />

Pumps, Centrifugal 6-7<br />

Pumps, Centrifugal 6-3<br />

Pump Selection Guiide 6-32<br />

Pumps, Mag Drive 6-4<br />

Pumps, Mag Drive 6-8<br />

Pumps, Metering 6-27<br />

Pumps, Vertical Immersible 6-1


PVC And CPVC S<strong>80</strong> Expansion Joints 1-24<br />

PVC And CPVC Shapes 4-20<br />

PVC Chemcock Valves 3-8<br />

PVC Fittings 1-2–1-5<br />

PVC Fittings, Clear 1-13<br />

PVC Fittings, Gray 1-7<br />

PVC Fittings, Metric 1-14<br />

PVC Fittings, White 1-10<br />

PVC Gate Valves 3-9<br />

PVC Globe Valves 3-9<br />

PVC Hose Insert Fittings 8-11<br />

PVC Pipe 1-1, 1-6<br />

PVC Pipe,Clear 1-12<br />

PVC Pipe, Sdr 1-20<br />

PVC Rod 4-18<br />

PVC SDR Pressure Pipe 1-20<br />

PVC Sheet 4-1<br />

PVC Sheet, Clear 4-5<br />

PVC Ventillation Duct Fittings 9-2, 9-2–9-3<br />

PVC Ventillation Duct Pipe 9-1, 9-4, 9-5<br />

PVDF Fittings 1-29–1-30<br />

PVDF Natural Sheet 4-16<br />

PVDF Pipe 1-28<br />

PVDF Schedule <strong>80</strong> Pipe 1-28<br />

R<br />

Rectangular Tanks 7-3<br />

Red PVDF Fittings 1-29<br />

Ring Packing 9-12<br />

Rings 9-12<br />

Risers 5-34<br />

Riser Supports 5-34<br />

Rod, Other 4-19<br />

Rod, PVC 4-18<br />

Rod, UHMW 4-18<br />

Rod, Welding 4-13<br />

S<br />

Saddles 1-23, 9-12<br />

Saddles Packing 9-12<br />

Safplate® Fiberglass Gritted Plate 4-29<br />

Safrail Fiberglass Ladders 4-30<br />

Safrail Industrial Fiberglass Handrails 4-29<br />

Schedule 40 Clear PVC Fitting 1-13<br />

Schedule <strong>80</strong> Pipe 1-1<br />

Self Aligning Ball Dome Fitting 7-12<br />

Series E Instrument Grade Pe Tubing 8-6<br />

Series K7130 Heavy Wall PVC Transfer Hose 8-4<br />

Series K7160 Standard Wall PVC Hose 8-4<br />

Series UBK Abrasion-Resistant PVC Hose 8-5<br />

SG 110 Socket Fusion Machine 2-18<br />

INDEX<br />

Shapes, PVC And CPVC 4-20<br />

Shark 5-1<br />

Sheet, Acrylic 4-14<br />

Sheet, Clear PVC 4-5<br />

Sheet, Copolymer PP 4-9<br />

Sheet, CPVC 4-7<br />

Sheet, Glass Backed 4-15<br />

Sheet, HDPE 4-10<br />

Sheet, LDPE 4-11<br />

Sheet, Lexan 4-14<br />

Sheet, Perforated 4-16<br />

Sheet, Polycarbonate 4-14<br />

Sheet, PP Homopolymer 4-8<br />

Sheet, PVC 4-1–4-2<br />

Sheet, PVDF 4-16<br />

Sheet, UHMW 4-12<br />

Signet 2250 HydrostraTic Level Sensor 5-14<br />

Signet 2350 Temperature Sensor 5-13<br />

Signet 2450 Pressure Sensor 5-13<br />

Signet 2724-2726 pH/ORP Electrodes 5-11<br />

Signet 2754-2757 pH/ORP Electrodes 5-11<br />

Signet 2819-2823 Conductivity Electrodes 5-12<br />

Signet 8250 Level Transmitter 5-14<br />

Signet 8350 Temperature Transmitters 5-13<br />

Signet 8450 Pressure Transmitter 5-12<br />

Signet 8900 Multi-Parameter Controller 5-11<br />

Signet Flow Sensors 5-14<br />

Simona® Clear PVC Sheet Technical Data 4-6<br />

Simona® Copolymer PP Sheet 4-9<br />

Simona® Cpvc Corzan® Sheet 4-7<br />

Simona® Homopolymer PP Sheet 4-8<br />

Simona® Plastic Rod 4-18<br />

Simona® Pvc Type II Sheet Technical Data 4-4<br />

Simona® Pvc Type I Sheet 4-1<br />

Simona® Pvc Type I Sheet Technical Data 4-2<br />

Simona® Versadur® Clear Pvc Sheet 4-5<br />

Simona® Versadur® Pvc Type II Sheet 4-3<br />

Small Open Top Cylindrical Tanks 7-1<br />

Solvent Cement And Primer 1-22<br />

Solvent Cement And Primer 1-21<br />

Spa Hose 8-1<br />

Spray Nozzles 5-35<br />

Spx Series Paddle Wheel Flow Sensors 5-7<br />

Stingray Level & Velocity Logger 5-9<br />

Strainers, Basket 6-22<br />

Strainers, Y 6-21<br />

Super C Compact Ball Valves 3-6<br />

Swing Check Valves 3-11<br />

SYGEF® PLUS PVDF Piping System 2-17<br />

SYGEF® STD PVDF Piping System 2-16<br />

10<br />

10-67


10<br />

T<br />

Tank Adapters 7-11<br />

Tank Adaptersd 7-11<br />

Tank Fittings And Adapters 7-11<br />

Tank Resin Selection Guide 7-10<br />

Tanks, Closed Top 7-5, 7-7<br />

Tanks, Conical Bottom 7-8<br />

Tanks, Containment 7-6<br />

Tanks, Open Top 7-1<br />

Tanks, Rectangular 7-3<br />

Tapping Saddles 1-23<br />

Temperature Sensor 5-13<br />

Temperature Transmitters 5-13<br />

Thermoplastic Centrifugal Fans 9-18<br />

Three Way Ball Valves 3-7<br />

Tiger-Flex® Pool And Spa Hose 8-1<br />

Tracstar® 630 Fusion Machine 2-20<br />

Transferlox® Plastic Saddles 9-12<br />

Transferpack® Plastic Rings 9-12<br />

Transition Unions 1-23<br />

Tri-Packs® Plastic Packing 9-10, 9-11<br />

Trueseal Thermoplastic Tube Fittings 8-16<br />

Tube Fittings 8-16<br />

True Union Ball Valves 3-1–3-3<br />

Tube Fittings 8-15, 8-16<br />

Tubing, PE 8-6<br />

Tubing, PP 8-7<br />

Tubing, Specialty 8-8<br />

Type 343 Horizontal Three Way Ball Valves 3-7<br />

Type 343 Vertical Three Way Ball Valves 3-7<br />

U<br />

UHMW Rod 4-19<br />

UHMW Sheet 4-12<br />

Ultra High Molecular Weight (UHMW) Sheet 4-12<br />

Uni-Spray Headers 5-34<br />

Uni-Spray Nozzles 5-35<br />

Uni-Spray Risers 5-34<br />

Uni-Spray Riser Supports 5-34<br />

Universal Ball Dome Fittings 7-12<br />

V<br />

Valves 3-1–3-3, 3-8<br />

Valves, Actuated 3-16<br />

Valves, Butterfl y 3-4–3-5<br />

Valves, Check 3-10<br />

Valves, Gate 3-9<br />

Valves, Globe 3-9<br />

Valves, LXT 2-4<br />

10-68<br />

INDEX<br />

Valves, Pressure 3-12<br />

Valves, Three WaY 3-7<br />

Valves, True Union 3-1<br />

Ventillation Duct Pipe 9-1, 9-4, 9-5, 9-8, 9-9<br />

Vertical Closed Top Tanks 7-5<br />

Vertical Pumps 6-7<br />

Verticle Immersible Pumps 6-1<br />

W<br />

Wafer Check Valve 3-11<br />

Webster C5, C7, C8 And C10 Centrifugal Pumps 6-3<br />

Webster D Series Immersible Pumps 6-4<br />

Webster In-Tank Filtration Systems 6-6<br />

Webster R Series Mag Drive Pumps 6-4<br />

Webster S12/S16 Immersible Pumps 6-2<br />

Webster S Series Immersible Pumps 6-1<br />

Webster S Series Quick Service Pumps 6-2<br />

Wegener Airtherm Hot Air Welding Gun 4-36<br />

Wegener Duratherm Hot Air Welding Gun 4-36<br />

Wegener Exweld Alpha2 EC Extrusion Welder 4-37<br />

Wegener Exweld Beta2 EC Extrusion Welder 4-37<br />

Wegener Exweld Gamma2 EC Extrusion Welder 4-37<br />

Wegener Exweld Mini-F Extrusion Welder 4-37<br />

Wegener Spark Testers 4-35<br />

Welding Guns And Accessories 4-31–4-39<br />

Welding Rod 4-13<br />

White PVC Pipe 1-9<br />

Y<br />

Y Pattern Valves 3-8<br />

Y Strainers 6-21<br />

Z<br />

Zinzer Jumbotherm Welding Gun 4-31<br />

Zinzer Unitherm Welding Gun 4-31<br />

Zinzer Welding Accessories 4-32


TERMS<br />

PRICES<br />

All prices shown are subject to change without notice and should<br />

be confi rmed with FABCO. These prices do not constitute an<br />

offer to sell. All are based on standard domestic packaging and<br />

do not include special overseas packaging or other requirements.<br />

Dealer, Contractor and OEM discounts for volume orders are<br />

available for most product lines.<br />

PLACING ORDERS<br />

To expedite handling of your order, please use the combination<br />

of part number, size and brief description. Our minimum order is<br />

$25.00 net.<br />

SHIPPING<br />

All shipments are FOB shipping point except those qualifi ed<br />

materials which carry mill shipment freight allowances. The term<br />

FOB shipping point means the carrier accepts all responsibility<br />

upon accepting the shipment at our dock. Therefore, any claims<br />

for damage or loss must be settled between you and the carrier<br />

without delay.<br />

BILLING TERMS<br />

Prior credit approval and nondelinquent status are necessary<br />

before shipping on open account. Our open account terms are net<br />

30 days. A 2% per month (24% per annum) charge is made on accounts<br />

exceeding 30 days. All taxes required by law are computed<br />

and added to your invoice. Our minimum billing is $25.00 net.<br />

EXPORT SHIPMENT<br />

FABCO will be happy to handle your export order. We will offer<br />

prompt replies on your inquiry including Pro Forma Invoice, CIF<br />

Port of Unloading, and export crating on all our products. Terms<br />

and Letter of Credit drawn on a Canadian bank. Address your<br />

inquiry to “Export Dept.” at our Maple, Ontario offi ce.<br />

CLAIMS & RETURNS<br />

Claims for shortages or inaccurate fi lling of orders must be made<br />

to FABCO within ten days after receipt of goods. Include a copy<br />

of the invoice or shipper on which the goods were purchased. You<br />

will then receive a Returned Goods (RG) authorization number.<br />

There is a 25% restocking charge on any standard goods returned<br />

for credit or exchange, when the error is not ours, providing such<br />

goods that are returned are in new and saleable condition, are<br />

returned on a prepaid basis and the returned goods do not exceed<br />

ten percent of the original ordered quantities. Goods returned<br />

without the RG authorization will be refused. Any custom<br />

fabricated, hand fabricated or specially ordered products are non<br />

returnable.<br />

Conditions of Sale<br />

NOTICE TO BUYER<br />

INFORMATION<br />

FABCO will endeavour to furnish such advice as it may be able<br />

to supply with reference to the use by buyer of any materials<br />

purchased, but FABCO makes no guarantees and assumes no<br />

obligation or liability for the advice given verbally or in print or<br />

the results obtained. Buyer assumes all risk and liability which<br />

may result from the use of any material, whether used singly or in<br />

combination with other products. No suggestion for product use<br />

shall be construed as a recommendation for its use in infringement<br />

on any existing patent.<br />

PRODUCT WARRANTY<br />

All products not manufactured by FABCO carry the original<br />

manufacturer’s warranty. Copies are available on request. All<br />

products manufactured by FABCO will be free of defects in<br />

material and workmanship for a period of one year from shipment<br />

from FABCO. If found to be defective by us, we will repair<br />

or replace the nonconforming parts or goods at our option or<br />

return the purchase price at our option. Notice of a defective<br />

product must be given to FABCO in writing immediately upon<br />

the discovery of such defect and include a copy showing proof of<br />

purchase. FABCO will not be liable for special or consequential<br />

damages in any claim, suit or proceedings arising under this warranty,<br />

nor will FABCO accept any liability for claims for labor,<br />

loss of profi t, repairs or other expenses incidental to replacement.<br />

The Product Warranty expressed above is our only warranty and<br />

may not be verbally changed or modifi ed by any representative<br />

of FABCO. The offer to repair or replace nonconforming goods<br />

within warranty does not cover defects caused by shipping damages,<br />

damages caused by improper use or installation, or by the<br />

buyer’s attempts to use the products beyond their mechanical,<br />

thermal or electrical capacity. All freight costs incurred in shipping<br />

parts to or from FABCO, or to the manufacturer if necessary,<br />

are at the expense of the customer.<br />

FABCO reserves the right of product substitution to meet market<br />

shortages.<br />

10<br />

10-69


10<br />

10-70<br />

NOTES


NOTES<br />

10<br />

10-71


10<br />

10-72<br />

NOTES


NOTES<br />

10<br />

10-73


10<br />

10-74<br />

APPLICATION FOR CREDIT


HWY. 27<br />

176 ST. (HWY 15)<br />

149 ST.<br />

MAJOR MACKENZIE<br />

HWY. 400<br />

JANE ST.<br />

KEELE ST.<br />

Laval Autoroute (440)<br />

137 AVE.<br />

131 AVE.<br />

148th ST.<br />

128th AVE.<br />

TESTON RD.<br />

MAPLE, ONT.<br />

HWY. 7<br />

HWY. 401<br />

YELLOWHEAD HWY. #16<br />

96 AVE<br />

TRANSCANADA HWY.<br />

88 AVE<br />

192 ST.<br />

ST. ALBERT TRAIL<br />

TELEGRAPH TRAIL<br />

194A ST.<br />

HWY. 11<br />

200 ST.<br />

FABCO PLASTICS WHOLESALE LTD.<br />

2175 Teston Road, Maple ON<br />

L6A 1T3<br />

Telephone: (905) 832-0600<br />

(<strong>80</strong>0) 565-6189<br />

Fax: (905) 832-0992<br />

(<strong>80</strong>0) 668-8415<br />

Email: info@fabcoplastics.com<br />

FABCO PLASTIQUES INC.,<br />

5000 Autoroute (440)<br />

Laval O<br />

Chomedey, Quebec<br />

H7T 2Z8<br />

Telephone: (450) 687 2721<br />

(888) 637-5278<br />

Fax: (450) 687 3635<br />

Email: montreal@fabcoplastics.com<br />

FABCO PLASTICS WESTERN LIMITED<br />

12938 -148 Street, Edmonton, Alberta<br />

T5L 2H8<br />

Telephone: (7<strong>80</strong>) 451-0238<br />

(<strong>80</strong>0) 661-7926<br />

Fax: (7<strong>80</strong>) 455-4816<br />

Email: edmonton@fabcoplastics.com<br />

FABCO PLASTICS WESTERN (BC) LIMITED<br />

9511-194A Street, Surrey, B.C.<br />

V4N 4G4<br />

Telephone: (604) 882-1564<br />

(<strong>80</strong>0) 232-2422<br />

Fax: (604) 882-1432<br />

Email: surrey@fabcoplastics.com


Toronto - 2175 Teston Road, Maple(Toronto), Ontario, Canada, L6A 1T3<br />

Telephone: (905) 832-0600 Toll Free (<strong>80</strong>0) 565-6189 Fax: (905) 832-0992 Email: info@fabcoplastics.com<br />

Edmonton - 12938 -148 Street, Edmonton, Alberta T5L 2H8<br />

Telephone: (7<strong>80</strong>) 451-0238 Toll Free (<strong>80</strong>0) 661-7926 Fax: (7<strong>80</strong>) 455-4816, Email: edmonton@fabcoplastics.com<br />

Vancouver - 9511-194A Street, Surrey, B.C., V4N 4G4<br />

Telephone: (604) 882-1564 Toll Free (<strong>80</strong>0) 232-2422 Fax: (604) 882-1432 Email: surrey@fabcoplastics.com<br />

Montreal - 5000 Autoroute (440), Laval Ouest, Chomedey, Quebec, H7T 2Z8<br />

Telephone: (450) 687 2721 Toll Free (888) 637-5278 Fax: (450) 687 3635 Email: montreal@fabcoplastics.com<br />

www.fabcoplastics.com

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