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digital aptitudes - Association of Collegiate Schools of Architecture

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SATURDAY, MARCH 3, 2012 - 12:30PM - 2:00PM<br />

Open Continued<br />

TWICC:Two-Way Insulating Composite Cladding<br />

Jefferson Ellinger, Rensselaer Polytechnic Institute<br />

Two-Way Insulating Composite Cladding is a customizable tile system<br />

that provides insulation to a facade with both the tile’s foam<br />

filled eco-resin fiberglass shell and an exterior layer <strong>of</strong> stagnant air<br />

generated by the surface geometry.<br />

Critical to the secondary insulate performance <strong>of</strong> the system is<br />

both the shape <strong>of</strong> the tile itself and the layout <strong>of</strong> a field <strong>of</strong> differentiated<br />

tiles. Careful articulations <strong>of</strong> both the tile and the field<br />

pattern are designed to create a rippled or textured surfaces. In<br />

this test case, a designed depth <strong>of</strong> 4 inches was used to generate a<br />

layer <strong>of</strong> stagnant air along the facade. This layer <strong>of</strong> stagnant air is in<br />

addition to the typical air film layer on the exterior surface <strong>of</strong> a wall<br />

and will act as another layer <strong>of</strong> insulation, much like the airspace<br />

in a wall cavity, retarding the thermal flows between interior and<br />

exterior. Testing is currently underway to determine the equivalent<br />

R-value; however, the initial C.F.D. (Computational Fluid Dynamic)<br />

analysis results verify the existence <strong>of</strong> a substantial stagnant air<br />

layer generated by the geometry at the building surface in both the<br />

2-D and 3-D simulations. This has been verified across a large range<br />

<strong>of</strong> air flow velocities and directions. We expect the value to be substantially<br />

greater than the R-value <strong>of</strong> 0.17 for an exterior air film and<br />

the air layer generated should achieve an R-value near 1.0. The primary<br />

insulation property is, <strong>of</strong> course, generated by the composite<br />

material assembly and has been calculated to achieve an R-value<br />

<strong>of</strong> approximately 7.0 yielding a combined R-value <strong>of</strong> nearly 8.0<br />

for the cladding system. When used in combination with a proper<br />

drainage plane, this substantially adds to the insulation capacity<br />

<strong>of</strong> the wall assembly at the most desirable position; the outermost<br />

level. A full scale mock up <strong>of</strong> the system has undergone weather<br />

testing and maintained positive water shedding under hurricane<br />

force conditions. The current iteration <strong>of</strong> the system shown here<br />

has recently been installed on a small structure for further field<br />

testing and verification.<br />

Equally as important to the insulation performance is the architectural<br />

effect and visual performance that is generated. In this installation,<br />

the designed pattern is constrained to using only six different<br />

tiles to expedite manufacturing, but this was clearly enough<br />

variation to generate a gradient visual pattern and dynamic play<br />

across the facade. The interplay between light and shadow give an<br />

unexpected depth to the wall surface, adding a substantial visual<br />

dynamic to the system at a very personal scale. The pigmentation<br />

is integral to the casting process. It is extremely durable and UV<br />

resistant allowing the project to maintain this look with minimal<br />

effort. The project shown represents a fine tuning <strong>of</strong> the system as<br />

a response to the local wind conditions balanced against maximizing<br />

the visual effects. Effects that reflect and re-contextualize the<br />

local landscapes through the seasons; summer and winter, buttes<br />

and moguls.<br />

Digital Apptitutes + Other Openings - Boston, MA - 51

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