250/300/380 sx,mxc,exc repair manual engine - Tanga Moteurs
250/300/380 sx,mxc,exc repair manual engine - Tanga Moteurs
250/300/380 sx,mxc,exc repair manual engine - Tanga Moteurs
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Repair <strong>manual</strong> KTM <strong>250</strong> / <strong>300</strong> / <strong>380</strong> Art No 3206004 -E<br />
Clutch<br />
3<br />
1<br />
LOCTITE 242<br />
Thrust bearing 1 check for wear<br />
Push rod 2 Check for wear. Minimum length: 199 mm (new: 199.80 mm)<br />
Clutch springs 3<br />
New spring length 42,5 mm / 1.7 in (new 43 mm / 1.73 in). Replace all 6 springs if applicable.<br />
9 Lining discs 4<br />
Minimum thickness 2.60 mm (0.102 in) / new disc 2.70 mm (0.106 in). Discs must be plane; there must be minimum spacing of<br />
13.50 mm (0.531 in) between starting surfaces.<br />
8 Steel discs 5<br />
Must be plane, check for mechanical damage.<br />
Inner clutch hub 6<br />
Check contact surfaces of steel discs on the inner clutch hub, maximum 0.50 mm (0.02 in) indentations.<br />
Pressure cap 7<br />
Check contact surfaces A between lining disc and pressure cap for signs of mechanical damage and score marks.<br />
Outer clutch hub 8<br />
Check start surfaces of clutch discs on for wear. If indentations <strong>exc</strong>eed 0.50 mm (0.02 in), replace outer clutch hub (see below).<br />
Check inner ring 9 and needle cage bk for wear.<br />
7<br />
2<br />
A<br />
6<br />
B<br />
8<br />
11<br />
13<br />
5<br />
4<br />
14<br />
10<br />
12<br />
9<br />
13,5 mm<br />
5-10C