Catalogue Bore machining Chapter Roughing - komet group

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Long chips • not optimum geometry � select correct cutting depth � select correct cutting values KOMET TwinKom® G01 Problems � Possible causes � Solutions Bad surface finish • feed rate too high � improve cutting parameters: increase cutting speed, reduce feed • long chips Vibrations • feed rate too high • cutting speed too high • geometry too obtuse • check axial / radial setting • check tool assembly • if required, use a damping element adaptor 193 1 2
1 2 KOMET TwinKom® G04 X 30 – 204 mm Twin Cutter with ABS® Connection, � = 90° / 80° 30 - 41 194 Basic body short 39 - 51 49 - 71 64 - 91 83 - 121 109 - 157 139 - 204 ABS x d Basic body long ABS x d G04 00500 0,13 G04 01000 0,287 G04 01010 0,287 G04 01500 0,664 G04 01510 0,428 G04 02000 1,224 G04 02010 0,81 G04 02020 2,225 G04 02500 1,337 G04 02510 3,795 G04 03000 3,035 G04 03010 6,05 G04 03500 6,22 L1 25 50 – 32 85 7,5 32 60 – 40 120 8,5 40 60 – 50 135 10,5 50 70 – 50 135 – 63 70 – 63 155 – 80 90 – 80 175 – 100 125 – L � L ap � � � x D min G03 60510 0,035 W29 24... G03 60520 0,078 W29 34... G03 60530 0,154 W29 34... G03 60540 0,29 W29 42... G03 60550 0,554 W29 50... G03 60560 1,024 W29 50... G03 60570 2,262 W29 58... x Dmax � ap � � � G03 50510 0,035 W29 24... G03 50520 0,078 W29 34... G03 50530 0,154 W29 34... G03 50540 0,29 W29 42... G03 50550 0,554 W29 50... G03 50560 1,01 W29 50... G03 50570 2,252 W29 58... x D min x D max 55051 03010 M3×10 55051 04010 M4×10 55051 04016 M4×16 55051 05025 M5×25 55051 08035 M8×35 55051 08055 M8×55 55051 10080 M10×80 � = 90° without axial adjustment Insert holders (pair) 1 G04 01000.12 G04 01500.12 G04 01510.12 G04 02010.12 G04 02500.12 G04 03000.12 G04 03500.12 Insert holders (pair) 2 � = 80° Basic body Pair of insert Pair of insert Assembly parts holders 1 holders 2 Adjusting screw Clamping plate Clamping screw � � � ABS �=90° �=80° DIN912 DIN912 X D Order No. X d L L1 Order No. Order No. Order No. Order No. Order No. min-max appropriate insert appropriate insert Article article 55011 04020 M4×20 55011 05025 M5×25 55011 06025 M6×25 55011 08030 M8×30 55011 10035 M10×35 55011 12045 M12×45 55011 16055 M16×55 Patent applied for inside and outside Germany (ABS)
Page 1 and 2: 1 Inhalt KOMET® - Roughing 162 Mod
Page 3 and 4: 1 2 Programme Summary - Roughing 5
Page 5 and 6: 1 2 KOMET® Tool Selection Help Tab
Page 7 and 8: 1 2 KOMET TwinKom® G01 - High Perf
Page 9 and 10: 1 2 KOMET TwinKom® G01 Assembly Pa
Page 11 and 12: 1 2 KOMET TwinKom® G01 Twin Cutter
Page 13 and 14: 1 2 KOMET TwinKom® G01 X 24 - 215
Page 21 and 22: 1 2 KOMET TwinKom® G01 X 196 - 401
Page 23 and 24: 1 2 KOMET TwinKom® G01 / G04 Techn
Page 25 and 26: 1 2 KOMET TwinKom® G01 Technical N
Page 31: 1 2 KOMET TwinKom® G01 Technical I
Page 35 and 36: 1 2 KOMET TwinKom® Lightweight Twi
Page 37 and 38: 1 2 KOMET® PreciKom Insert Technol
Page 39 and 40: 1 2 KOMET® Countersinking and Cham
Page 41 and 42: 1 2 KOMET® Countersinking and Cham

Catalogue Bore machining Chapter Roughing - komet group

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