Catalogue Bore machining Chapter Roughing - komet group

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Guideline values for countersinking vc Max. f (mm/rev) Material group 1.0 2.0 #500 500-900 P 2.1 900 >900 400 #600 M 6.1 900 #600 >600 H 16.0 15.0 1800 1400 Strength Rm (N/mm²) Hardness HB 250 180 250 130 230 250 200 300 90 100 60 75 100 Material non-alloy steels non-alloy / low alloy steels lead alloys non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels high alloy steels HSS special alloys: Inconel, Hastelloy, Nimonic, stc. titanium, titanium alloys stainless steels stainless steels stainless / fireproof steels gray cast iron alloy gray cast iron spheroidal graphite cast iron, ferritic spheroidal graphite cast iron, ferritic / perlitic spheroidal graphite cast iron, perlitic malleable iron alloyed spheroidal graphite cast iron vermicular cast iron copper alloy, brass, lead-alloy bronze, lead bronze: good cut copper alloy, brass, bronze: average cut wrought aluminium alloys cast alum. alloy: Si-content 10% hardened steels < 45 HRC hardened steels > 45 HRC Material example, material code/DIN St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044 St52-2 / 1.0050, C55 / 1.0525, 16MnCr5 / 1.7131 9SMnPb28 / 1.0718 42CrMo4 / 1.7225, CK60 / 1.1221 X6CrMo4 / 1.2341, X165CrMoV12 / 1.2601 Inconel 718 / 2.4668, Nimonic 80A / 2.4631 TiAl5Sn2 / 3.7114 X2CrNi189 / 1.4306, X5CrNiMo1810 / 1.4401 X8CrNb17 / 1.4511, X10CrNiMoTi1810 / 1.4571 X10CrAl7 / 1.4713, X8CrS-38-18 / 1.4862 GG-25 / 0.6025, GG-35 / 0.6035 GG-NiCr202 / 0.6660 GGG-40 / 0.7040 GGG-50 / 0.7050 GGG-55 / 0.7055 GTW-55 / 0.8055 GGG-60 / 0.7060 GTS-65 / 0.8165 GGG-NiCr20-2 / 0.7661 GGV Ti < 0,2 GGV Ti > 0,2 CuZn36Pb3 / 2.1182, G-CuPb15Sn / 2.1182 CuZn40Al1 / 2.0550, E-Cu57 / 2.0060 AlMg1 / 3.3315, AlMnCu / 3.0517 G-AlMg5 / 3.3561, G-AlSi9Mg / 3.2373 G-AlSi10Mg / 3.2381 Cutting speed vc (m/min) 180-240 180-240 160 140 120 – 30 30 120 120 100 160 140 140 120 120 120 100 300 300 300 250 200 50 50 0,06-0,12 x 10 – 15 0,12-0,20 x 18 – 20 0,15-0,25 x 24 – 30 0,06-0,12 0,12-0,20 0,25-0,40 0,20-0,30 x 33 – 48 0,25-0,40 0,06- 0,12 0,20 0,20- 0,30 0,20- 0,40 0,06-0,10 0,04-0,08 0,18 0,15 0,20-0,35 0,20-0,30 0,25-0,40 0,20-0,35 – – – – 0,05 0,05 0,08 0,08 0,05 0,10 0,10 0,15 0,15 0,10 0,12 0,12 0,16 0,16 0,10 0,15 0,15 0,18 0,18 0,12 0,15 0,15 0,25 0,30 0,30 0,40 0,40 0,60 0,15 0,12 0,10 0,10 0,10 0,05 0,05 0,05 0,06 0,10 0,05 0,05 0,25 0,20 0,18 0,18 0,15 0,10 0,10 0,12 0,16 0,20 0,10 0,10 0,30 0,25 0,25 0,20 0,20 0,12 0,12 0,15 0,20 0,25 0,15 0,15 0,35 0,35 0,30 0,30 0,25 0,15 0,15 0,20 0,25 0,30 0,20 0,20 xD 10 – 11 for better chip control 33 – 40 30 15 – 26 48 10 – 11 for higher cutting speed 33 – 40 30 15 – 26 48 10 – 11 for greater strength 33 – 40 30 15 – 26 48 -01 -03 -11 Order No. ISO-Code hh Size W29 10030.046425 W29 10110.0477 W29 24030.046425 W29 24110.0477 W29 34030.046425 W29 34110.0477 W29 42030.046425 W29 42110.0477 W29 50030.046425 W29 50110.0477 – W29 24010.0460 W29 24010.0461 W29 34010.0460 W29 34010.0461 W29 42010.0460 W29 42010.0461 W29 50010.0460 W29 50010.0461 Alternative Inserts Insert for workpiece material WOEX 030204-03 BK6425 WOEX 030204-11 BK77 WOEX 05T304-03 BK6425 WOEX 05T304-11 BK77 WOEX 06T304-03 BK6425 WOEX 06T304-11 BK77 WOEX 080404-03 BK6425 WOEX 080404-11 BK77 WOEX 100504-03 BK6425 WOEX 100504-11 BK77 WOEX 05T304-01 BK60 WOEX 05T304-01 BK61 WOEX 06T304-01 BK60 WOEX 06T304-01 BK61 WOEX 080404-01 BK60 WOEX 080404-01 BK61 WOEX 100504-01 BK60 WOEX 100504-01 BK61 P M K N S H §§ §$ $ §§ §$ $ §§ §$ $ §§ §$ $ §§ §$ $ § § § § § § § § W29 10010.047930 WOEX 05T304-01 BK7930 §§§ §§ W29 24010.047930 WOEX 05T304-01 BK7930 §§§ §§ W29 34010.047930 WOEX 06T304-01 BK7930 §§§ §§ W29 42010.047930 WOEX 080404-01 BK7930 §§§ §§ W29 50010.047930 WOEX 100504-01 BK7930 §§§ §§ Cutting values shown are maximum values relating to the basic recommendations for cutting materials given. Important: See chapter 8 for more application details and safety notes ! KOMET® Countersinking and Chamfering Tools Countersinking Tool (KWZ) 201 1 2
1 2 KOMET® Countersinking and Chamfering Tools Countersinking Tool 90° X 19,0 - 37,0 mm y = number of inserts z = effective number of teeth for calculating v f Xd1 Xd2 Order No. Xd3 Xd y z Order No. ISO-Code P M K N S H Order No. Order No. Article min hh size Article Article 19 23 7 11 F10 00051 KWS-M10 F10 00061 KWS-M12 9,5 12 16 16 2 2 2 2 W30 14660.338425 W30 14660.3321 N00 56111 TOHX 090204EN-U8.77 BK8425 § § S/M2,6×6,2-8IP TOHX 090204EN-U8.77 K10 § § § § 1,28 Nm L05 00830 8IP 26 11 F10 00071 KWS-M14 12 16 2 1 W30 14720.048425 W30 14720.0421 TOHX 090204EN-G10 BK8425 TOHX 090204FN-G12 K10 N00 56111 § § L05 00830 S/M2,6×6,2-8IP § § § § 8IP 1,28 Nm 30 12 F10 00081 KWS-M16 13 20 2 2 N00 56211 34 16 F10 00091 KWS-M18 17 20 2 2 W30 26720.0560 W30 26720.0521 TOHX 140605EN-G12 BK60 TOHX 140605FN-G12 K10 § § § § § § S/M2,6×7,3- 10IP L05 00850 10IP 37 19 F10 00101 KWS-M20 20 20 2 2 2,8 Nm Countersinking Tool 60° X 16,5 - 25,5 mm 202 shank design to DIN 1835/B Supply includes: Countersinking tool with clamping screw. Please order inserts and accessories separately. Rough bore x Supply includes: Countersinking tool with clamping screw. Please order inserts and accessories separately. for producing the 90° and 60° countersinks to DIN 74, page 1, Form A, fine y = number of inserts z = effective number of teeth for calculating v f Rough bore x x d x 16 for milling of trapezoidal slots for circular milling on machining centres Xd1 Xd2 Xd3 y z P M K N S H min hh 16,5 8,1 F10 00350 KWS-M10/12-60 F10 00370 20 11,6 KWS-M14-60 F10 00380 22 13,6 KWS-M16-60 8,5 12 14 1 1 0,14 2 2 0,14 2 2 0,15 W30 14660.338425 W30 14660.3321 N00 56111 TOHX 090204EN-U8.77 BK8425 § § S/M2,6×6,2-8IP TOHX 090204EN-U8.77 K10 § § § § 1,28 Nm L05 00830 8IP F10 00390 23,5 15,1 KWS-M18-60 15,5 2 2 0,15 Order No. Order No. ISO-Code Order No. Order No. Article size Article Article W30 14720.048425 F10 00400 W30 14720.0421 25,5 17,1 17,5 2 2 0,16 KWS-M20-60 TOHX 090204EN-G10 BK8425 TOHX 090204FN-G12 K10 N00 56111 § § S/M2,6×6,2-8IP § § § § 1,28 Nm L05 00830 8IP 100 100 for chamfering on machining centres Basic recommendation Assembly parts Accessories Insert for Clamping Screwdriver workpiece material screw Basic recommendation Assembly parts Accessories Insert for Clamping Screwdriver workpiece material screw x d2 x d2 x d3 x d3 x d1 x d1 90° 60°
Page 1 and 2: 1 Inhalt KOMET® - Roughing 162 Mod
Page 3 and 4: 1 2 Programme Summary - Roughing 5
Page 5 and 6: 1 2 KOMET® Tool Selection Help Tab
Page 7 and 8: 1 2 KOMET TwinKom® G01 - High Perf
Page 9 and 10: 1 2 KOMET TwinKom® G01 Assembly Pa
Page 11 and 12: 1 2 KOMET TwinKom® G01 Twin Cutter
Page 13 and 14: 1 2 KOMET TwinKom® G01 X 24 - 215
Page 23 and 24: 1 2 KOMET TwinKom® G01 / G04 Techn
Page 25 and 26: 1 2 KOMET TwinKom® G01 Technical N
Page 31 and 32: 1 2 KOMET TwinKom® G01 Technical I
Page 35 and 36: 1 2 KOMET TwinKom® Lightweight Twi
Page 37 and 38: 1 2 KOMET® PreciKom Insert Technol
Page 39: 1 2 KOMET® Countersinking and Cham

Catalogue Bore machining Chapter Roughing - komet group

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