Catalogue Bore machining Chapter Roughing - komet group

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Optimum cutting depth range Guideline values for medium strength steels Feed fz (mm/tooth) Feed fz (mm/tooth) 0,40 0,35 0,30 0,25 0,20 0,15 0,10 0,05 0,40 0,35 0,30 0,25 0,20 0,15 0,10 0,05 a p WOEX05 W29 24 W29 18 W29 10 1 2 3 4 5 6 7 8 9 10 11 Cutting depth ap (mm) SOEX07 SOEX06 a p optimum range optimum range WOEX08 W29 42 WOEX06 W29 34 SOEX09 W29.. a p SOEX12 WOEX10 W29 50 a p = 2,5 mm a p = 2,5 mm a p = 2,5 mm a p = 2,5 mm a p = 2,5 mm a p = 0,35 mm a p = 0,35 mm a p = 0,35 mm a p = 0,35 mm a p = 0,35 mm a p WOEX12 W29 58 1 2 3 4 5 6 7 8 9 10 11 Cutting depth ap (mm) Chip formation from various insert geometries Tool: TwinKom® G01 twin cutter x 40 mm Material: 42CrMo4V 1100 N/mm² Cutting data: v c = 140 m/min f = 0,35 mm/rev Geometry 01 Geometry 02 Geometry 03 Geometry 13 Geometry 15 / 16 a p Geometry 15 and 16 W29 34160.. 0,40 Feed fz (mm/tooth) Feed fz (mm/tooth) 0,35 0,30 0,25 0,20 0,15 0,10 0,05 0,20 0,15 0,10 0,05 R a 3,5 3,0 2,5 2,0 1,5 1,0 0,5 KOMET TwinKom® G01 W29 24160.. W29 18160.. 0,5 1 1,5 2 2,5 3 Cutting depth ap (mm) f n Technical Informations R a 2 W29 42150.. W29 34150.. W29 24150.. W29 18150.. W29 10150.. W30 14120.04 0,5 1 1,5 2 2,5 3 Cutting depth ap (mm) Comparison of surface quality results for "Wiper" R04 for � = 90° (in X40Cr13 / 1.4034) Geometry 15 Average surface quality Ra (µm) optimum range 2×f n 0,1 0,2 0,3 W30 26120.05 W30 04120.02 Geometry 16 (Wiper) Feed f (mm) 171 1 2
1 2 KOMET TwinKom® G01 Twin Cutter with ABS® Connection, � = 90° / 80° ABS x d Basic body short Basic body long 172 �=90° �=80° ABS �=90° �=80° �=90° X D Order No. X d L L1 Order No. Order No. Order No. Order No. Order No. Order No. min-max appropriate insert appropriate insert appropriate insert appropriate insert appropriate insert 24 - 32 30 - 41 39 - 53 51 - 71 64 - 91 83 - 124 109 - 167 139 - 215 L1 G01 70551 0,11 G01 71071 0,21 G01 70561 0,114 G01 71131 0,293 G01 71021 0,286 G01 71621 0,676 G01 71521 0,44 G01 72121 1,238 G01 72021 0,824 G01 72621 2,25 G01 72521 1,351 G01 73121 3,805 G01 73031 3,055 G01 73041 6,21 G01 73561 6,47 G01 73571 13,25 L � 25 45 6 32 70 7 25 50 – 32 85 7,5 32 60 – 40 120 8 40 60 – 50 135 10 50 70 – 63 155 13 63 70 – 80 155 16,5 80 90 – 80 175 – 100 125 – 100 240 – L ap x D min x Dmax G03 70011 0,01 G03 70021 0,016 G03 70031 0,035 G03 70041 0,067 G03 70061 0,128 G03 70071 0,247 G03 70081 0,486 G03 70091 1,082 Holder 1 Basic body Holder 1 Insert seating 2 D54 60510 0,002 W29 10... D54 60520 0,002 W29 18... D54 60030 0,004 W29 24... D54 60040 0,008 W29 34... D54 60050 0,014 W29 42... D54 60060 0,026 W29 50... D54 60060 0,026 W29 50... D54 60070 0,049 W29 58... � = 90° � = 80° � = 90° reduced insert size for partial cuts D54 60610 0,002 W29 10... D54 60620 0,002 W29 18... D54 60130 0,004 W29 24... D54 60140 0,008 W29 34... D54 60150 0,014 W29 42... D54 60160 0,026 W29 50... D54 60160 0,026 W29 50... D54 60170 0,049 W29 58... D54 60540 0,008 W29 24... D54 60550 0,017 W29 24... D54 60560 0,033 W29 24... D54 60560 0,033 W29 24... D54 60570 0,062 W29 24... X 24 – 215 mm with axial adjustment without axial adjustment Insert Insert Insert seating seating seating Holder 2 � � � Insert seating � Insert seating � � = 90° � = 80° Holder � Holder 6 G03 70330 0,012 W29 18... G03 70141 0,017 W29 24... G03 70230 0,039 W29 24... G03 70240 0,077 W29 34... G03 70250 0,145 W29 42... G03 70260 0,277 W29 50... Holder 6 G03 80310 0,012 W29 18... G03 80021 0,018 W29 24... G03 80090 0,038 W29 24... G03 80100 0,076 W29 34... G03 80110 0,143 W29 42... G03 80120 0,272 W29 50... Patent applied for inside and outside Germany (ABS)
Page 1 and 2: 1 Inhalt KOMET® - Roughing 162 Mod
Page 3 and 4: 1 2 Programme Summary - Roughing 5
Page 5 and 6: 1 2 KOMET® Tool Selection Help Tab
Page 7 and 8: 1 2 KOMET TwinKom® G01 - High Perf
Page 9: 1 2 KOMET TwinKom® G01 Assembly Pa
Page 13 and 14: 1 2 KOMET TwinKom® G01 X 24 - 215
Page 15 and 16: 1 2 KOMET TwinKom® G01 Twin Cutter
Page 23 and 24: 1 2 KOMET TwinKom® G01 / G04 Techn
Page 25 and 26: 1 2 KOMET TwinKom® G01 Technical N
Page 31 and 32: 1 2 KOMET TwinKom® G01 Technical I
Page 35 and 36: 1 2 KOMET TwinKom® Lightweight Twi
Page 37 and 38: 1 2 KOMET® PreciKom Insert Technol
Page 39 and 40: 1 2 KOMET® Countersinking and Cham
Page 41 and 42: 1 2 KOMET® Countersinking and Cham

Catalogue Bore machining Chapter Roughing - komet group

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