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tc süleyman demirel üniversitesi fen bilimleri enstitüsü kobalt

tc süleyman demirel üniversitesi fen bilimleri enstitüsü kobalt

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ABSTRACT<br />

M.Sc. Thesis<br />

ACIDIC AND ALKALINE LEACHING APPLICATION TO SPENT<br />

HYDRODESULFURIZATION (HDS) CATALYSTS INCLUDING COBALT<br />

AND MOLYBDENUM<br />

M. Demet OKUDAN<br />

Süleyman Demirel Üniversitesi<br />

Graduate School of Applied and Naturel Sciences<br />

Department of Mining Engineering<br />

Thesis Committee: Prof. Dr. Abbase Güleren ALSANCAK<br />

Assoc. Prof. Dr. Ata Utku AKÇİL (Supervisor)<br />

Assoc. Prof. Dr. Mehmet KİTİŞ<br />

Increasing environmental concerns and the new obligations regarding the disposal of<br />

hazardous residues is forcing companies that are in related sectors to take new<br />

precautions for their own hazardous wastes. Recycling of some industrial waste<br />

containing base metals (such as V, Ni, Co, Mo e<strong>tc</strong>.) is estimated as an economical<br />

opportunity in the exploitation of these wastes.<br />

In this thesis research for extraction of Co and Mo from HDS spent catalysts: a<br />

hydrometallurgical process is developed as a result between two different leaching<br />

methods (H2SO4, NaOH) with calculating the effects of these methods on Co and Mo<br />

extraction. The effects of concentration of reactors (H2SO4 or NaOH), roasting<br />

temperature, roasting time, leaching temperature, pulp concentration to the Co and<br />

Mo recovery are determined. As H2O2 is considered as an alternate to the roasting<br />

process and to determine the effect of roasting, the roasting temperature and H2O2<br />

concentration are studied and to determine the effects of all these factors to the Co<br />

and Mo recovery, Yates notation and Analysis of Variance (ANOVA) methods are<br />

used.<br />

Chemical analysis showed that catalyst was included 12,3% Mo, 2,4% Co and 31%<br />

Al after drying. After roasting step the elemental composition became: 14,2% Mo,<br />

3,5% Co and 29,6% Al. As a result of leaching with H2SO4 max. %76 Co, %81 Mo<br />

and % 79 Al extraction of yield was achieved, also after leaching with NaOH, max.<br />

%90 Mo extraction yield was achieved from HDS spent catalysts. At these<br />

conditions Co was not dissolved. The results show that in acidic conditions higher<br />

metal extraction was achieved, but alkaline leaching has an advantage over acidic<br />

one because of the selective metal dissolution.<br />

Key Words: Acidic leach, cobalt, environment, HDS catalysts, hydrometallurgy,<br />

molybdenum, recovery<br />

2009, 88 pages<br />

iv

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