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Federal Express Oakland<br />

Sort Expansion<br />

PROJECT MANUAL: Sort Building (Package<br />

“SB”)<br />

Oakland International Airport<br />

1 Sally Ride Way<br />

Oakland, CA 94621<br />

Federal Express Project No. 8634515<br />

Federal Express Contract No. 08-0134<br />

October 17, 2011<br />

Owner:<br />

Architect / Engineer:<br />

3680 Hacks Cross Road<br />

Building H, 3rd Floor<br />

Memphis, TN 38125<br />

505 14th Street, Suite 1000<br />

Oakland, CA 94612


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

TABLE OF CONTENTS<br />

DIVISION 0 – BIDDING REQUIREMENTS AND GENERAL CONDITIONS<br />

00010 NOTICE TO BIDDERS<br />

00100 INSTRUCTIONS TO BIDDERS<br />

00300 BID FORM<br />

EXHIBIT A: CONTRACTOR’S KEY PERSONNEL<br />

BID EVALUATION<br />

EXHIBIT C-5 SCHEDULE OF VALUES<br />

00320 GEOTECHNICAL REPORT<br />

00500 CONSTRUCTION AGREEMENT FORMS<br />

00550 PORT OF OAKLAND REQUIREMENTS<br />

00702 GENERAL CONDITIONS<br />

00711 SPECIAL CONDITIONS OF CONTRACT<br />

DIVISION 1 – GENERAL REQUIREMENTS<br />

01010 SUMMARY<br />

01015 CONTRACT DOCUMENTS<br />

01035 COORDINATION<br />

01040 SUBMITTALS<br />

01050 TEMPORARY FACILITIES AND SERVICES<br />

01052 EXISITING FACILITIES AND EQUIPMENT<br />

01063 PERSONNEL BEHAVIOR<br />

01075 TESTING LABORATORY SERVICES<br />

01090 ENVIRONMENTAL PROTECTION DURING CONSTRUCTION<br />

01112 SAFETY AND SECURITY REQUIREMENTS<br />

EXHIBIT A – RAMP SAFETY PROCEDURES<br />

EXHIBIT B - CONSTRUCTION EMPLOYEE LISTING<br />

EXHIBIT C - FEDEX RAMP PASS REQUEST FORM<br />

EXHIBIT D - CONSTRUCTION NOTIFICATION<br />

FEDEX SECURITY VENDOR ID REQUEST FORM<br />

01140 WORK RESTRICTIONS<br />

01172 FEDERAL EXPRESS’ SPECIAL PROCEDURES<br />

01230 ALTERNATES<br />

TABLE OF CONTENTS Page 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

01250 CONTRACT MODIFICATION PROCEDURES<br />

01290 PAYMENT PROCEDURES<br />

01310 PROJECT MANAGEMENT AND COORDINATION<br />

01312 WORK COMPLETION SCHEDULE<br />

01320 SCHEDULES AND REPORTS<br />

01322 PROGRESS REPORTS<br />

01400 QUALITY REQUIREMENTS<br />

01550 HEALTH AND SAFETY PLAN<br />

01600 MATERIALS AND EQUIPMENT<br />

01622 STORAGE AND PROTECTION<br />

EXHIBIT A: CONTRACTOR RECEIVING FORM<br />

01632 SUBSTITUTIONS<br />

01700 EXECUTION REQUIREMENTS<br />

01732 SELECTIVE DEMOLITION<br />

01770 CLOSEOUT PROCEDURES<br />

01782 OPERATION AND MAINTENANCE DATA<br />

DIVISION 2 – SITE CONSTRUCTION<br />

02113 CONTAMINATED SOILS<br />

02145 DEWATERING<br />

02220 SITE DEMOLITION<br />

02221 BUILDING DEMOLITION<br />

02230 SITE CLEARING<br />

02239 CEMENT MODIFICATION OF SOILS<br />

02260 EXCAVATION SUPPORT AND PROTECTION<br />

02300 EARTHWORK<br />

02457 PRESTRESSED CONCRETE PILES<br />

02510 WATER DISTRIBUTION<br />

02512 HOT-MIX ASPHALT PAVING<br />

02530 SANITARY SEWERAGE<br />

02553 NATURAL GAS DISTRIBUTION<br />

02605 UNDERGROUND UTILITY IDENTIFICATION<br />

TABLE OF CONTENTS Page 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

02630 STORM DRAINAGE<br />

02751 CEMENT CONCRETE PAVEMENT<br />

02763 PAVEMENT MARKINGS<br />

02764 PAVEMENT JOINT SEALANTS<br />

02821 CHAIN-LINK FENCES AND GATES<br />

DIVISION 3 – CONCRETE<br />

03300 CAST-IN-PLACE CONCRETE<br />

DIVISION 4 – MASONRY<br />

04816 CONCRETE UNIT MASONRY ASSEMBLIES<br />

DIVISION 5 – METALS<br />

05120 STRUCTURAL STEEL FRAMING<br />

05121 ARCHITECTURALLY EXPOSED STRUCTURAL STEEL FRAMING<br />

05210 STEEL JOIST FRAMING<br />

05310 STEEL DECKING<br />

05400 COLD-FORMED METAL FRAMING<br />

05500 METAL FABRICATIONS<br />

05510 METAL STAIRS<br />

05521 PIPE AND TUBE RAILINGS<br />

05530 METAL GRATINGS<br />

05811 EXPANSION CONTROL<br />

DIVISION 6 – WOOD AND PLASTICS<br />

06105 MISCELLANEOUS ROUGH CARPENTRY<br />

06170 STRUCTURAL THERMAL BLOCKING<br />

06402 INTERIOR ARCHITECTURAL WOODWORK<br />

DIVISION 7 – THERMAL AND MOSITURE PROTECTION<br />

07210 BUILDING INSULATION<br />

07273 AIR-BARRIERS<br />

TABLE OF CONTENTS Page 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

07412 METAL WALL PANELS<br />

07413 INSULATED-CORE METAL WALL PANELS<br />

07540 THERMOPLASTIC POLYOLEFIN (TPO) ROOFING<br />

07620 SHEET METAL FLASHING AND TRIM<br />

07720 ROOF ACCESSORIES<br />

07811 SPRAYED FIRE-RESISTIVE MATERIALS<br />

07841 THROUGH-PENETRATION FIRESTOPPING<br />

07920 JOINT SEALANTS<br />

DIVISION 8 – DOORS AND WINDOWS<br />

08110 STEEL DOORS AND FRAMES<br />

08211 FLUSH WOOD DOORS<br />

08311 ACCESS DOORS AND FRAMES<br />

08331 OVERHEAD COILING DOORS<br />

08390 WATERTIGHT DOORS AND BARRIERS<br />

08411 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS<br />

08520 ALUMINUM WINDOWS<br />

08620 UNIT SKYLIGHTS<br />

08710 DOOR HARDWARE<br />

08800 GLAZING<br />

08911 FIXED LOUVERS<br />

08952 TRANSLUCENT FIBERGLASS SANDWICH PANEL WALL SYSTEMS<br />

DIVISION 9 – FINISHES<br />

09111 NON-LOAD-BEARING STEEL FRAMING<br />

09250 GYPSUM BOARD<br />

09310 CERAMIC TILE<br />

09512 ACOUSTICAL TILE CEILINGS<br />

09651 RESILIENT FLOOR TILE<br />

09653 RESILIENT WALL BASE AND ACCESSORIES<br />

09681 CARPET TILE<br />

09912 INTERIOR PAINTING<br />

TABLE OF CONTENTS Page 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

DIVISION 10 – SPECIALITIES<br />

10101 VISUAL DISPLAY SURFACES<br />

10155 TOILET COMPARTMENTS<br />

10260 IMPACT-RESISTANT WALL PROTECTION<br />

10270 ACCESS FLOORING<br />

10431 SIGNAGE<br />

10505 METAL LOCKERS<br />

10522 FIRE EXTINGUISHER CABINETS<br />

10523 FIRE EXTINGUISHERS<br />

10605 WIRE MESH PARTITIONS<br />

10730 ALUMINUM ENTRANCE CANOPIES<br />

10801 TOILET ACCESSORIES<br />

DIVISION 11 – EQUIPMENT<br />

11132 PROJECTION SCREENS<br />

DIVISION 12 – FURNISHINGS<br />

12356 CASEWORK<br />

12491 HORIZONTAL LOUVER BLINDS<br />

DIVISION 13 – SPECIAL CONSTRUCTION<br />

13010 GENERAL PROVISIONS—LOW TEMPERATURE INSULATION<br />

13100 WALK-IN COOLERS AND FREEZERS—LOW TEMPERATURE INSULATION PACKAGE<br />

13125 METAL BUILDING SYSTEMS<br />

DIVISION 14 – CONVEYING SYSTEMS<br />

14240 HYDRAULIC ELEVATORS<br />

DIVISION 15 – MECHANICAL<br />

15010 GENERAL PROVISIONS – MECHANICAL<br />

15012 FED-EX FACILITY EPN – NUMBERING STANDARDS<br />

TABLE OF CONTENTS Page 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

15040 LEED REQUIREMENTS AND LEED POINTS CHECKLIST<br />

15050 BASIC MATERIALS AND METHODS<br />

15250 INSULATION<br />

15401 DOMESTIC WATER SYSTEM<br />

15405 SOIL AND WASTE SYSTEM<br />

15407 NATURAL GAS SYSTEM<br />

15412 AIR CONDITIONING CONDENSATE SYSTEM<br />

15423 PIPE AND VALVE IDENTIFICATION<br />

15425 PIPING TESTS<br />

15450 PLUMBING FIXTURES AND TRIM<br />

15550 FIRE PROTECTION<br />

APPENDIX: MANAGING FIRE PROTECTION SYSTEM IMPAIRMENT-FM GLOBAL<br />

15700 HEAT TRANSFER EQUIPMENT<br />

15733 PACKAGED ROOFTOP AIR CONDITIONING UNITS<br />

15800 AIR DISTRIBUTION<br />

15840 AIR TERMINAL UNITS—VARIABLE VOLUME<br />

15900 DIRECT DIGITAL CONTROL SYSTEM<br />

15990 AIR AND WATER TESTING AND BALANCING<br />

DIVISION 16 – ELECTRICAL<br />

16010 GENERAL PROVISIONS - ELECTRICAL<br />

16020 ELECTRICAL DEMOLITION<br />

16031 ELECTRICAL PROTECTIVE DEVICE COORDINATION<br />

16032 ARC FLASH HAZARD STUDY<br />

16041 FACILITY WIRING FOR MECHANICAL EQUIPMENT<br />

16042 FACILITY WIRING FOR MISCELLANEOUS EQUIPMENT<br />

16120 CONDUCTORS AND CABLES<br />

16130 RACEWAYS AND BOXES<br />

16131 FACILITY COMMUNICATION INFRASTRUCTURE<br />

16132 SECURITY SYSTEM INFRASTRUCTRE<br />

16160 GROUNDING AND BONDING<br />

16173 HANGERS AND SUPPORTERS FOR ELECTRICAL SYSTEMS<br />

TABLE OF CONTENTS Page 6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

16175 ELECTRICAL IDENTIFICATION<br />

16191 SLEEVES AND SLEEVE SEALS FOR ELECTRICAL RACEWAYS AND CABLING<br />

16199 LOW VOLTAGE FUSES<br />

16320 12KV CONDUCTORS<br />

16371 12KV – 480-277V SECONDARD DOUBLE-ENDED UNIT SUBSTATION<br />

16405 WIRING DEVICES<br />

16410 ENCLOSED SWITCHES<br />

16420 PANELBOARDS<br />

16430 MOTOR-CONTROL CENTERS<br />

16440 LOW-VOLTAGE TRANSFORMERS<br />

16450 POWER FACTOR CORRECTION CAPACITOR SYSTEMS<br />

16460 PACKAGED LIFE SAFETY ENGINE GENERATORS, 480-277V<br />

16470 AUTOMATIC TRANSFER SWITCHES 480-277V<br />

16501 LIGHTING CONTROL DEVICES<br />

16511 INTERIOR LIGHTING<br />

16521 EXTERIOR LIGHTING<br />

16600 DIGITAL, ADDRESSABLE FIRE ALARM AND DETECTION SYSTEM<br />

TABLE OF CONTENTS Page 7


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

APPENDICES<br />

APPENDIX A FEDERAL EXPRESS CONSTRUCTION AGREEMENT FOR FULLY DESIGNED PROJECTS<br />

APPENDIX B PAVEMENT SECTION RECOMMENDATIONS FOR FEDERAL EXPRESS SECURITY<br />

SCREENING BUILDING PROJECT, OAKLAND INTERNATIONAL AIRPORT, PREPARED BY<br />

KLEINFELDER, DATED JULY 23, 2008<br />

GEOTECHNICAL INVESTIGATION FEDERAL EXPRESS OAKLAND NEW SECURITY<br />

SCREENING BUILDING OAKLAND INTERNATIONAL AIRPORT OAKLAND, CALIFORNIA,<br />

PREPARED BY KLEINFELDER, DATED JUNE 13, 2008<br />

ADDENDUM TO GEOTECHNICAL INVESTIGATION, NEW FEDERAL EXPRESS SCREENING<br />

BUILDING, OAKLAND INTERNATIONAL AIRPORT, OAKLAND, CALIFORNIA, PREPARED BY<br />

KLEINFELDER, DATED APRIL 12, 2011.<br />

APPENDIX C1 PORT OF OAKLAND- BIDDING UNDER THE PROJECT LABOR AGREEMENT<br />

APPENDIX C2 PORT OF OAKLAND MARITIME AND AVIATION PROJECT LABOR AGREEMENT (MAPLA)<br />

APPENDIX C3 PORT OF OAKLAND MAPLA – EXHIBIT A - SUBSTANCE ABUSE PREVENTION POLICY;<br />

DRUG TESTING<br />

APPENDIX D CONTRACTOR SAFETY MANUAL<br />

END OF TABLE OF CONTENTS<br />

TABLE OF CONTENTS Page 8


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 00010 - NOTICE TO BIDDERS<br />

Sealed bids for the project: Federal Express Oakland Sort Expansion: Sort Building (Package “SB”) will be<br />

received on behalf of Federal Express <strong>Corporation</strong> by:<br />

Michael Baker, Project Manager<br />

3680 Hacks Cross Road, Building H, 3rd Floor<br />

Memphis, TN 38125<br />

Phone: 901-434-8754<br />

Until 2:00 p.m. Central Daylight Time on November 16, 2011 where<br />

they will be privately opened. Any bid received<br />

after the designated time will be returned unopened.<br />

Copies of the Bid Package may be obtained by going to the following web site:<br />

http://www.dpibidroom.com/<br />

Password: OAKH-02-prebid<br />

(case sensitive)<br />

Costs for obtaining Bid Documents shall be the responsibility of the Contractor.<br />

A 20% bid bond, a 100% performance bond and a 100% labor and material payment bond will be required. Federal<br />

Express <strong>Corporation</strong>, in accordance with Title VI of the Civil Rights Act of 1964, 78 Stat. 252, 42 U.S.C. 2000d to<br />

2000d-4 and Title 49, Code of Federal Regulations, Department of Transportation, Subtitle A, Office of the Secretary,<br />

Part 21, Nondiscrimination in Federally assisted programs of the Department of Transportation issued pursuant to<br />

such Act, hereby notifies all Bidders that it will affirmatively ensure that in any contract entered into pursuant to this<br />

advertisement, minority business enterprises will be afforded full opportunity to submit bids in response to this Notice<br />

and will not be discriminated against on the grounds of race, color, or national origin in consideration for an award.<br />

All bids shall be sent via Federal Express Priority Overnight delivery to the address listed above. No hand-deliveries<br />

(including delivery by messenger or courier) will be accepted.<br />

On the outside of the envelope containing the Bid, affix the Contractor’s name, address, license number and relevant<br />

information as required by statue of the state of the location of the Work. Also on the Bid Envelope, state the project<br />

name and project number.<br />

Federal Express <strong>Corporation</strong> reserves the right to accept or reject any or all Bids and to waive any technicalities or<br />

irregularities therein. No Bidder may withdraw its bid for a period of ninety (90) days from the date set for the Bid<br />

Opening.<br />

END OF SECTION 00010<br />

NOTICE TO BIDDERS 00010 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 00100 - INSTRUCTIONS TO BIDDERS<br />

1.00 ARTICLE 1 - GENERAL INFORMATION<br />

A. To be considered responsive, make Bid in accordance with the Bidding Requirements. Failure to<br />

comply with the Bidding Requirements may result in Bid rejection.<br />

B. Bidders note that blank forms are bound into the Project Manual as Exhibits to the Sections to<br />

which they apply. This is done for the information and convenience of bidders. Do not remove<br />

these forms.<br />

C. The bid due date and time shall be as indicated on the Notice to Bidders.<br />

D. Deliver bids in accordance with instructions provided in the Notice to Bidders.<br />

2.00 ARTICLE 2 - SECURING BIDDING DOCUMENTS<br />

Copies of the Contract Documents for bidding purposes are available as noted in the Notice to Bidders.<br />

Bidder acknowledges that all information released to it by Federal Express concerning this Project is<br />

proprietary information and the sole property of Federal Express. This information shall be used only for<br />

Bid preparation.<br />

3.00 ARTICLE 3 - LICENSING<br />

A. Qualified bidders must be Licensed Contractors in the State of California. The name of the bidder,<br />

the bidder’s license number, expiration date and license classification applying to the bid shall be<br />

placed on the outside of the envelope containing the bid.<br />

B. If the appropriate licensing information is not displayed on the outside of the Bid envelope, the Bid<br />

may be returned unopened.<br />

4.00 ARTICLE 4 - EXAMINATION OF CONTRACT DOCUMENTS & INSPECTION OF SITE<br />

A. Before bid submission, Bidder shall carefully examine the Drawings and read the Project Manual.<br />

B. At the mandatory Pre-Bid meeting, bidder shall visit the site of the proposed Project Work and<br />

shall acquaint itself with the existing facilities, existing utilities, working conditions and limitations<br />

under which the Work shall be performed. The Bid shall cover costs of every item necessary to<br />

perform the Work.<br />

C. Additional compensation will not be allowed for conditions not known for anticipated by the Bidder<br />

at the time of Bid submission if the conditions could have been discovered through a thorough<br />

examination of the Site and existing conditions. Bid submission will be construed as conclusive<br />

evidence that the Bidder has made such an examination.<br />

D. Bidder shall protect Federal Express’ personnel and property from injury or loss arising in<br />

connection with Bidding on this Work. The Bidder shall remedy damage, injury or loss except that<br />

caused directly or solely by agents or employees of Federal Express.<br />

INSTRUCTIONS TO BIDDERS 00100 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

E. Bidder shall ensure that Bidder’s employees observe and obey Federal Express’ safety and<br />

security requirements as set forth in the Contract Documents.<br />

5.00 - ARTICLE 5 - INTERPRETATION AND CORRECTION OF CONTRACT DOCUMENTS<br />

A. Bidder shall promptly notify the Architect/Engineer, <strong>TranSystems</strong> of ambiguities, inconsistencies,<br />

errors or omissions in the Contract Documents.<br />

B. Bidders shall submit questions about the Contract Documents in writing. Responses will be issued<br />

to prime contractor Bidders in the form of written addenda which will become part of the Contract<br />

Documents. No questions will be accepted within six working days from the Bid opening date.<br />

Addenda will not be issued less than three working days before the Bid opening date except (if<br />

necessary) for an Addendum postponing the Bid opening date or withdrawing the request for bids.<br />

6.00 ARTICLE 6 - SUBSTITUTIONS<br />

A. If a bidder requests a pre-bid approval of a substitution, data required to make an evaluation must<br />

be received no later than six working days before the bid opening date. If the substitution is<br />

acceptable, it will be identified in an addendum to all Bidders.<br />

7.00 - ARTICLE 7 - PRE-BID CONFERENCE AND SITE TOUR<br />

A. A Mandatory Pre-Bid Conference will be held at 1:00 p.m. on Wednesday, September 7, 2011 at<br />

Federal Express, 1 Sally Ride Way, Oakland, California.<br />

B. A pre-bid site tour will be held at the Pre-Bid Conference.<br />

C. Prospective bidders shall be allowed to bring a maximum of three representatives to the pre-bid<br />

conference.<br />

D. All attendees must bring at least one form of government issued photo identification to gain access<br />

into the facility for the meeting and to gain access to visit the site.<br />

E. Prospective bidders must respond to <strong>TranSystems</strong> (Adam Ojeda, aaojeda@transystems.com) on<br />

or before September 1, 2011 regarding confirmation of attendance at the pre-bid conference. At<br />

this time, provide the names of all attendees that the firm that each represents.<br />

8.00 - ARTICLE 8 - BID FORM<br />

A. Submit Bid on the form provided (Section 00300 - Bid Form), properly executed and with all items<br />

filled in. Bids shall include all applicable federal, state and local taxes.<br />

B. Do not change the wording of the Bid Form.<br />

C. Unauthorized conditions, limitations or provisions attached to the Bid may result in rejection of the<br />

bid.<br />

D. Any alterations to Bidder provided content on the Bid Form shall be initialed by the person signing<br />

the Bid.<br />

INSTRUCTIONS TO BIDDERS 00100 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

E. No verbal, telephonic or telegraphic Bids or modifications of Bids will be accepted.<br />

F. Bidder has full responsibility for timely delivery of Bids.<br />

G. The Bidder agrees that the subcontractors listed on the Bid Form are the subcontractors proposed<br />

to carry out those parts of the work noted in its Bid and shall not employ any to whom Federal<br />

Express may reasonably object.<br />

H. When both words and figures are present describing a numerical value, the words shall govern in<br />

the event of a conflict.<br />

9.00 - ARTICLE 9 - BID SECURITY<br />

A. A Bid Bond in the amount specified in the Notice to Bidders is required and shall be issued by a<br />

Surety acceptable to Federal Express and licensed to do business in the state of the location of<br />

the Work.. The bond shall be made payable to Federal Express.<br />

B. The attorney in fact who executes the Bid Bond on behalf of the Surety shall attach a certified and<br />

current copy of his power of attorney.<br />

C. Federal Express has the right to retain the Bid Bond of Bidders to whom an award is being<br />

considered until:<br />

1. The Contract has been executed; or<br />

2. The specified time has elapsed so that Bids may be withdrawn; or<br />

3. All Bids have been rejected.<br />

D. If the Bidder refuses to enter into contract or fails to furnish the required attachments properly<br />

executed, the amount of the Bid Bond shall be forfeited to Federal Express as liquidated damages,<br />

not as a penalty.<br />

10.00 - ARTICLE 10 - MODIFICATION AND WITHDRAWAL OF BIDS<br />

A. Before the time and date designated for receipt of Bids, Bids may be withdrawn only by written<br />

request, signed by a person legally authorized to bind the Bidder to a contract.<br />

B. Withdrawn Bids may be resubmitted until the time designated for receipt of Bids provided that they<br />

fully conform to the Bidding Requirements.<br />

C. Bids may not be modified, withdrawn or canceled by the Bidder during the stipulated time period<br />

following the Bid opening. Bidder so agrees in submitting the Bid.<br />

11.00 - ARTICLE 11 - SUBMISSION OF BIDS<br />

A. Address Bid to Federal Express and deliver to Federal Express at the location given in the Notice<br />

to Bidders on or before the date and time set for Bid opening.<br />

INSTRUCTIONS TO BIDDERS 00100 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Enclose bids in an envelope. Fill in all information on the cover sheet, as required by State<br />

Bidding Laws.<br />

C. The sealed bid shall be clearly noted with “BID ENCLOSED” prominently displayed on the outside.<br />

D. Submit the following documents that make up the Bid:<br />

1. Proposed construction schedule in the form of a Microsoft Project CPM schedule, in<br />

accordance with Section 01312<br />

2. Proposed vendors and subcontractors<br />

3. Proposed suppliers<br />

4. Certificates of Insurance<br />

5. Summary of firm’s qualifications and background on past, similar contracts and five client<br />

references.<br />

6. Summary of experience and background of proposed electrical subcontractor on past,<br />

similar contracts and five client references.<br />

7. Statement of acceptance of terms of Federal Express Standard Contract<br />

8. Key personnel to be used on the Project noted on Exhibit A in this section: Federal<br />

Express reserves the right to reject any person(s) or firm(s) assigned by the Contractor.<br />

a) Quality Assurance Representative<br />

b) Contractor’s Project Manager<br />

c) Contractor’s Superintendent<br />

d) Contractor’s Safety Representative<br />

e) General Foreman<br />

9. Statement regarding DBE status of bidder and of any subcontractors and total dollar<br />

value of bid for DBE participants, if applicable<br />

10. Prime contractor’s 2010 audited financial statement<br />

11. Section 00100 Exhibit A Contractor’s Key Personnel<br />

12. Section 00300 Bid Form<br />

13. Section 00300 Exhibit C-5, Schedule of Values<br />

E. Federal Express reserves the right to reject any person(s) or firm(s) assigned by the Contractor.<br />

12.00 ARTICLE 12 - CONSIDERATION OF BIDS<br />

A. Federal Express’ intent is to award a contract based upon the best responsive Bid submitted by a<br />

qualified Bidder with full consideration of any alternates.<br />

B. Federal Express has the right to accept alternates in any order or combination and to determine<br />

the best responsive Bid on the basis of the sum of the Base Bid and the alternates accepted.<br />

C. Federal Express reserves the right to accept any or all Bids and to waive any informalities,<br />

technicalities or irregularities therein.<br />

D. If liquidated damages are required and the Bidder takes exception to them, Federal Express may<br />

reject the Bid.<br />

E. The Bid Evaluation form included in this Section will be used for bid evaluation.<br />

INSTRUCTIONS TO BIDDERS 00100 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

13.00 ARTICLE 13 - POST BID INFORMATION<br />

A. Upon request, Bidder shall furnish proof of competency and evidence satisfactory to Federal<br />

Express that it and its subcontractors have sufficient means and experience in the type of work<br />

called for to complete the Work in a satisfactory manner.<br />

B. Federal Express may conduct a pre-award facility survey and investigation to determine whether<br />

the Bidder has the qualifications to perform the Work.<br />

C. After Bid submission but before selection of the successful Bidder, Federal Express may require<br />

the following information:<br />

1. Copy of detailed estimate used to prepare Bid.<br />

2. Welding quality control procedures to be used.<br />

D. The Bidder may be directed to attend an initial meeting with Federal Express. At this meeting,<br />

administrative procedures and other matters will be discussed. Agreements reached at this<br />

meeting shall not be binding unless issued in the form of a written modification to the Contract<br />

Documents as defined in “The Agreement”. The minutes of this meeting will be distributed to the<br />

parties in attendance.<br />

14.00 ARTICLE 14 - EXECUTION OF AGREEMENT<br />

A. The form of Agreement to be executed by the successful Bidder is included in the Contract<br />

Documents as Section 00500.<br />

B. The successful Bidder shall sign and deliver the required copies of “The Agreement” to Federal<br />

Express within five days of receipt of “The Agreement”. The successful Bidder shall not take<br />

exception to “The Agreement”.<br />

C. After execution of “The Agreement” by Federal Express, the successful Bidder shall deliver to<br />

Federal Express the:<br />

1. Performance Bond<br />

2. Labor & Material Payment Bond<br />

3. Insurance certificates (naming Federal Express, <strong>TranSystems</strong>, Rentenbach Constructors,<br />

Inc. and the Port of Oakland as additionally insured in exchange for a fully executed copy<br />

of the Agreement.<br />

4. Within seven (7) working days, submit to the <strong>Construction</strong> Manager the Schedule of<br />

Values. See Exhibit C-5 to the <strong>Construction</strong> Agreement.<br />

15.00 ARTICLE 15 - ALTERNATES<br />

A. Federal Express may evaluate and consider acceptance of cost effective alternates if they meet<br />

the functional and operational requirements of the Project.<br />

B. Alternates solicited and unsolicited, shall be prominently labeled as such and submitted in addition<br />

to and attached to the Base Bid.<br />

INSTRUCTIONS TO BIDDERS 00100 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

C. Unsolicited Alternates will not be considered unless the Bidder responds to the Base Bid and<br />

stated Alternates and Allowances.<br />

INSTRUCTIONS TO BIDDERS 00100 - 6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 00100<br />

EXHIBIT A<br />

CONTRACTOR’S KEY PERSONNEL<br />

Project: ______________________________________________________________<br />

Project No. ____________________<br />

Contractor: ______________________________________________________________<br />

Date: ______________________________________________________________<br />

(Phone Numbers provided will be used only for emergency contact)<br />

Project Manager<br />

Name ___________________________________<br />

Phone No. ___________________________________<br />

Superintendent<br />

Name ___________________________________<br />

Phone No. ___________________________________<br />

General Foreman<br />

Name ___________________________________<br />

Phone No. ___________________________________<br />

Name ___________________________________<br />

Phone No. ___________________________________<br />

Safety Representative<br />

Name ___________________________________<br />

Phone No. ___________________________________<br />

Quality Assurance Representative<br />

Name ___________________________________<br />

Phone No. ___________________________________<br />

Welding Quality Control Inspector<br />

Name ___________________________________<br />

Phone No. ___________________________________<br />

END OF SECTION 00100<br />

INSTRUCTIONS TO BIDDERS 00100 - 7


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 00300 - BID FORM<br />

TO: Federal Express <strong>Corporation</strong> FedEx Project: Federal Express Oakland Sort Expansion:<br />

3680 Hacks Cross Road<br />

Building H, 3<br />

Sort Building (Package “SB”),<br />

rd Floor<br />

Memphis, TN 38125<br />

Attention:<br />

Michael Baker, Project Manager<br />

Phone: 901-434-8754<br />

Name of Bidder:____________________________________________<br />

Address of Bidder:__________________________________________<br />

__________________________________________<br />

(Area Code) Phone:_________________________________________<br />

Bidder’s Contractor License Number/ State *__________________Expiration Date *_______________<br />

Classification Applicable to this Bid * ____________________________________________________<br />

Monetary Limit of License * ___________________________________________________________<br />

* If applicable.<br />

Indicate (X) whether a: ___<strong>Corporation</strong> ___Partnership ___Individual<br />

State of Incorporation or Formation of Partnership________________________<br />

If Bidder is a corporation, state the full names of President and Secretary and their respective titles: If Bidder is a<br />

partnership, state the full names of all partners:<br />

______________________ ______________________<br />

______________________ ______________________<br />

Identify bidder as one of the following:<br />

___________ (1) Non-Minority and Non-Female Owned Business<br />

___________ (2) Minority Owned Business<br />

___________ (3) Female Owned Business<br />

___________ (4) Minority and Female Owned Business<br />

___________ (5) Federal Government Entity<br />

Social Security Number or Federal Tax I.D. Number ___________________<br />

(Minority/Female Owned means at least 51% ownership by Black Americans, Hispanic Americans, American<br />

Orientals, Asian/Pacific Islanders, American Eskimos/Alute, Females or any combination thereof.)<br />

By submission of this bid the undersigned hereby acknowledges that:<br />

1) It has received, read and understands the contract Documents and its Bid is made in accordance<br />

therewith.<br />

BID FORM 00300 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2) It has visited the site and has familiarized itself with the local conditions under which the Work is to be<br />

performed and has correlated its observations with the requirements of the Contract Documents.<br />

3) Its Bid is based upon the materials, systems and equipment described in the Contract<br />

Documents, without exception.<br />

BASE BID – FedEx Oakland Sort Expansion: Sort Building (Package “SB”)<br />

The undersigned hereby agrees to furnish all <strong>Construction</strong> Requirements to include materials, supplies, equipment,<br />

tools, facilities, transportation, and to perform labor and services necessary for, required in connection with, and<br />

properly incidental to the completion of the project described in the Contract Documents.<br />

PROJECT NO. 8634515 for the total sum of _________________________________________<br />

(words)<br />

__________________________________($____________________________________________<br />

(figures)<br />

which is identified as the total BASE BID and includes all applicable sales and other taxes; of<br />

which___________________________________________________________________________<br />

(words)<br />

_____________($________________________) is INCLUDED as the cost for the required bonds.<br />

(figures)<br />

UNIT PRICES<br />

If the required quantities of the items listed below are increased or decreased by Change Order, the adjustment unit<br />

prices set forth on the Bid Form and on the unit price noted below shall apply to such increased or decreased quantities:<br />

Excavation of Contaminated Materials and Backfill<br />

Excavation and Backfill of Unsuitable Materials<br />

($_____________________)<br />

($_____________________)<br />

per cu. yd.<br />

per cu. yd.<br />

Bidder shall determine before submitting a bid that it has received every Addenda issued, and shall acknowledge<br />

their receipt below:<br />

Addendum No.<br />

Dated<br />

__________________________ __________________<br />

__________________________ __________________<br />

__________________________ __________________<br />

__________________________ __________________<br />

BID FORM 00300 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Complete sets of Contract Documents shall be used in preparing bids. Federal Express assumes no responsibility<br />

for errors or misinterpretations resulting from the use of incomplete sets of Contract Documents. In addition, Federal<br />

Express makes copies of the Contract Documents available only to obtain bids on the work and does not confer or<br />

infer a license or grant them for any other use.<br />

The undersigned agrees:<br />

(1) To hold open its bid for 90 days from the date of the bid opening.<br />

(2) To execute an Agreement (in the form of Section 00500, and without modification) for the Work in<br />

the amount of the compensation stated in this Bid.<br />

(3) To provide a Performance Bond, a Labor and Material Payment Bond, and Certificates of<br />

Insurance, as defined in the Contract Documents with the appropriate certified and current copy of<br />

power of attorney.<br />

(4) That if it defaults in executing the Agreement or in furnishing the required bonds, Federal Express<br />

will sustain liquidated damages in an amount equal to the Bid Bond.<br />

If the undersigned executes and delivers the Agreement, Bonds, and Certificates, or if the Bid is not accepted within<br />

90 days after the bid opening date, the Bid Bond will be returned to the undersigned upon request.<br />

The following is a complete listing of all subcontractors proposed by the Bidder for use on the Work (attach<br />

additional sheet if necessary):<br />

Subcontractor Local Impact Discipline Subcontract Contractor<br />

Name Area? (Y or N) of Work Amount License No.<br />

_____________ __________ ____________________ __________________ _________________<br />

_____________ __________ ____________________ __________________ _________________<br />

_____________ __________ ____________________ __________________ _________________<br />

_____________ __________ ____________________ __________________ _________________<br />

_____________ __________ ____________________ __________________ _________________<br />

_____________ __________ ____________________ __________________ _________________<br />

_____________ __________ ____________________ __________________ _________________<br />

The undersigned agrees that the Work shall be substantially complete (as defined in the Contract Documents) no<br />

later than as defined in Section 00500.<br />

In the event of a conflict between the Total Bid Amount entered on the Schedule of Values (Exhibit C-5) and the<br />

Base Bid amount entered on the Bid Form, the Bid Form shall govern.<br />

Federal Express solely reserves the right to make additions to or deductions from the Base Bid amount shown on<br />

the Bid Form on the basis of the line item prices indicated on the Schedule of Values (Exhibit C-5).<br />

Additionally, Federal Express solely reserves the right to use the information provided by the Bidder for the purpose<br />

of bid evaluation and/or the basis of progress payments made to the Bidder in the event of Contract Award issuance<br />

and acceptance of Contract.<br />

BID FORM 00300 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

The undersigned represents that this bid is made in good faith, without fraud, collusion, or connection of any kind<br />

with any other bidder for the same work, that it is competing in its own interest and in its own behalf, without<br />

connection or obligation to any undisclosed person, that no other person has any interest in regard to the place<br />

where it is to be done, that it has made its own examination and estimates and from them makes this Bid.<br />

The undersigned hereby warrants that he/she has the authority to sign this bid and legally bind the Bidder to it.<br />

Name of Bidder: _____________________________________________________<br />

By: (Type or Print)______________________________________________________<br />

Signature_______________________________________________________________<br />

Title______________________________________Date_________________________<br />

BID FORM 00300 - 4


6K IP Sort Building & Bridge Bid Evaluation<br />

Reviewer: Michael Baker Date:<br />

Rating*<br />

Category Assessment Guide Max Points Bidder A Bidder B Bidder C Bidder D Bidder E Bidder F<br />

Fee<br />

Contract Exceptions<br />

DBE Participation Goals<br />

City Of Oakland<br />

Experience<br />

Previous FedEx Project<br />

Experience<br />

Ability to develop schedule<br />

per 1320 and met staffing<br />

requirement to maintain<br />

schedule.<br />

Staff Experience<br />

Financial Stability<br />

Quality Work<br />

Max Points: Lowest fee with no scope exceptions;<br />

90 to 99% Points: Next lowest fee with no scope exceptions;<br />

80 to 89%Points: Next lowest fee with no scope exceptions;<br />

70 to 79% Points: Next lowest fee with no scope exceptions;<br />

60to 69%Points: highest fee with no scope exceptions;<br />

0% Points: Unacceptable scope exceptions<br />

76% to Max Points: No exceptions, minor exceptions, or exceptions that are<br />

acceptable to FedEx;<br />

26% to 75%Points: Exceptions that require negotiation;<br />

0% to 25% Points: Exceptions that are unacceptable to FedEx or refuses local<br />

contract labor requirements<br />

76% to Max Points: Meets or exceeds goal of 16.9% MBE & 4.5% WBE or<br />

combined 21.4% DBE;<br />

26% to 75%Points: 10.7% DBE Participation;<br />

0% to 25% Points:


FedEx Express<br />

Oakland Sort Expansion Project<br />

Oakland International Airport<br />

1 Sally Ride Way, Oakland, CA 94621<br />

FedEx Project Number: 8634515 CF 20197<br />

All values should be inclusive of descriptions provided in Contract Documents<br />

No.<br />

FedEx<br />

Expense/Ca<br />

pital<br />

Spec<br />

Item<br />

1.0: Sort Expansion: Part 1 - Sort Building<br />

OAK SB_Exhibit C-5_Schedule of Values.xlsx<br />

Exhibit C-5: Schedule of Values OAK Sort Expansion Project: Package SB - CONTRACTORS TO COMPLETE ALL SHADED CELLS AND SUBMIT AS PART OF BID<br />

Description<br />

QTY Unit<br />

Unit Cost<br />

Company Name:<br />

Address:<br />

10/17/2011<br />

A B C D E<br />

F G<br />

1.01. C Bond LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.02. C Mobilization LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.03. C Temporary and Safety Facilities LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.04. C SWPPP and Erosion Control Facilities LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.05. C Security LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.06. C Street Sweeping LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.07. C Survey, Layout, Field Engineering LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.08. C Utility Identification and potholing LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.09. E Relocate trailers and containers LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.10. E Fence demolition LF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.11. E Asphalt Pavement Demolition (including overlay sections) SF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.12. E Concrete demolition SF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.13. E Storm drain demolition LF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.14. E Storm drain structure demolition EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.15. E Raise/lower storm drain structure to grade EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.16. E Underground utility demoliton (water, electrical, gas, sewer, etc) LF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.17. E Utility structure demolition EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.18. E Raise/lower utility strucutre EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.19. E Fire hydrant demolition EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.20. E Fire hydrant relocation EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.21. E Light pole demolition EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.22. E Light pole relocation EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.23. E Sign demolition EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.24. E Wood bridge demolition (including stairs) LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.25. E Bollard demolition EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.26. E Miscellaneous demolition LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.27. C Excavation (grading limit SFfootprint x 2 feet) CY $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.28. C Scarify/Compact (all new pavement and building footprint) SF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.29. C Fill/Backfill (all backfill of excavated quantity less AB sections) CY $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.30. C Aggregate base for AC pavement (14.5") CY $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.31. C Aggregate base for concrete pavement (6") CY $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.32. C Asphalt pavement (6") SF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.33. C Concrete pavement (4") SF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.34. C Concrete pads and sidewalk SF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.35. C Concrete valley gutter SF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.36. C Retaining wall LF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.37. C Bollards EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

Contact:<br />

Payment Application #<br />

WORK COMPLETED<br />

MATERIALS<br />

TOTAL<br />

Scheduled Value FROM PREVIOUS<br />

APPLICATION<br />

(B+C)<br />

THIS PERIOD<br />

PRESENTLY COMPLETED AND<br />

STORED (NOT IN STORED TO DATE<br />

B OR C)<br />

(B+C+D)<br />

% COMPLETED<br />

(A/E)<br />

BALANCE TO<br />

FINISH (A-E)<br />

RETAINAGE


FedEx Express<br />

Oakland Sort Expansion Project<br />

Oakland International Airport<br />

1 Sally Ride Way, Oakland, CA 94621<br />

FedEx Project Number: 8634515 CF 20197<br />

All values should be inclusive of descriptions provided in Contract Documents<br />

No.<br />

FedEx<br />

Expense/Ca<br />

pital<br />

Spec<br />

Item<br />

OAK SB_Exhibit C-5_Schedule of Values.xlsx<br />

Description<br />

QTY Unit<br />

Unit Cost<br />

Company Name:<br />

Address:<br />

Contact:<br />

Payment Application #<br />

10/17/2011<br />

A B C D E<br />

F G<br />

WORK COMPLETED<br />

MATERIALS<br />

TOTAL<br />

Scheduled Value FROM PREVIOUS<br />

APPLICATION<br />

(B+C)<br />

THIS PERIOD<br />

PRESENTLY COMPLETED AND<br />

STORED (NOT IN STORED TO DATE<br />

B OR C)<br />

(B+C+D)<br />

% COMPLETED<br />

(A/E)<br />

BALANCE TO<br />

FINISH (A-E)<br />

RETAINAGE<br />

1.38. C Metal guard rail LF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.39. C K-rail LF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.40. C Chain link fence and gates LF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.41. C Striping and signage LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.42. C Storm drain structure EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.43. C Storm drain pipe LF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.44. C Water pipe (INCLUDING VALVES) LF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.45. C Water structures (PIV, meters) EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.46. C Backflow preventers EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.47. C New fire hydrants EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.48. C Natural gas pipe LF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.49. C Natural gas meter EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.50. C Natural gas valves EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.51. C Sanitary sewer structures and cleanouts EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.52. C Sanitary sewer pipe LF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.53. C Underground electric LF $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.54. C Light poles (including pole bases) EA $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.55. C Electrical equipment LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.56. C Building foundation and piles LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.57. C Building superstructure (including building columns, second floor framing and roof framing) LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.58. C Building mezzanine construction LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.59. C Building exterior enclosure (including wall panels, windows, doors, roof and skylights) LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.60. C<br />

1.61. C<br />

Building first floor tenant improvements (excluding mechanical, plumbing electrical, and fire protection<br />

systems)<br />

Building second floor tenant improvements (excluding mechanical, plumbing, electrical, and fire<br />

protection systems)<br />

LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.62. C Building complete mechanical system LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.63. C Building complete plumbing system LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.64. C Building complete electrical and telecommunications system LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.65. C Building complete fire protection and fire alarm system (including connection to Inverter Building) LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.66. C Building elevators LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.67. C Building stairs, ramps, fences, guards and handrails LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.68. C Building Life Sciences Freezer and Cooler Storage (Rooms 129 and 130) LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.69. C Building IP Freezer and Cooler (Rooms 121 and 122) LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.70. C Sort Bridge LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

C Metroplex Modifications for Bridge Tie-in (remove siding/wall, FedEx sign, windows, and restoration) LS<br />

1.71. C Commissioning LS $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

1.72. C Allowance: Interior fencing as directed by owner of CBP 1 LS $ 50,000.00 $ 50,000.00 $ - $ - $ - $ -<br />

0% $ 50,000.00 $<br />

-<br />

1.73. C Allowance: Permits and Inspection Fees 1 LS $ 200,000.00 $ 200,000.00 $ - $ - $ - $ -<br />

0% $ 200,000.00 $<br />

-<br />

1.74. C Allowance: Automatic power factor correction capacitor bank systems 1 LS $ 200,000.00 $<br />

200,000.00


FedEx Express<br />

Oakland Sort Expansion Project<br />

Oakland International Airport<br />

1 Sally Ride Way, Oakland, CA 94621<br />

FedEx Project Number: 8634515 CF 20197<br />

All values should be inclusive of descriptions provided in Contract Documents<br />

No.<br />

FedEx<br />

Expense/Ca<br />

pital<br />

Spec<br />

Item<br />

OAK SB_Exhibit C-5_Schedule of Values.xlsx<br />

Description<br />

QTY Unit<br />

Unit Cost<br />

Company Name:<br />

Address:<br />

Contact:<br />

Payment Application #<br />

1.75. C Allowance: Installation of PELZ bag lifting device and support framing 1 LS $ 100,000.00 $ 100,000.00<br />

Subtotal (Part 1 - New Security Building and Sally Ride Way Improvements)<br />

CONTRACT SUM<br />

Additive Alternates<br />

ALT C<br />

ALT C<br />

Contaminated (Class 2) Soil Removal, Testing, Off-haul, Disposal and Backfill/Compaction of Clean<br />

Class 3 AB<br />

Overexcavation/ Soft Subgrade Soil Removal, Off-haul, Disposal and Backfill/Compaction of Clean<br />

Class 3 AB<br />

10/17/2011<br />

A B C D E<br />

F G<br />

WORK COMPLETED<br />

MATERIALS<br />

TOTAL<br />

Scheduled Value FROM PREVIOUS<br />

APPLICATION<br />

(B+C)<br />

THIS PERIOD<br />

PRESENTLY COMPLETED AND<br />

STORED (NOT IN STORED TO DATE<br />

B OR C)<br />

(B+C+D)<br />

% COMPLETED<br />

(A/E)<br />

BALANCE TO<br />

FINISH (A-E)<br />

RETAINAGE<br />

$<br />

$<br />

550,000.00<br />

550,000.00<br />

2800 CY $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-<br />

2800 CY $ - $ - $ - $ - $ - $ - #DIV/0! $ - $<br />

-


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 00320 - GEOTECHNICAL REPORT<br />

1.1 SUMMARY<br />

A. A geotechnical report was prepared by Kleinfelder. The report was entitled: “Geotechnical Investigation,<br />

Federal express Sort Building, Federal express Terminal, Oakland, California”; dated August 23, 2011.<br />

B. Geotechnical report information represents only the conditions found during the exploration and does not<br />

constitute a representation, either expressed or implied, that the conditions indicated are typical of those<br />

throughout the Project site or any part of the Project site. The information is available to assist the<br />

Contractor in evaluating the extent and complexity of the Work. Design recommendations which may<br />

appear in the soil consultant's report are made only for evaluation purposes and are not in any manner a<br />

part of the Contract Documents or of the Contract between the Contractor and the Owner.<br />

C. Without cost to the Owner, the Contractor may request permission to make additional soil borings or other<br />

explorations necessary to further determine the Project site conditions. Coordinate additional exploratory<br />

work with the Owner so as not to interfere with Owner's use of the Project site.<br />

D. Upon completion of additional exploratory work, backfill the test holes and pits using removed material. If<br />

removed material is not sufficient, provide additional compactable material of character similar to the native<br />

soil. Compact the backfill to same density as adjacent soil.<br />

E. The Contractor shall be fully responsible for any deductions or conclusions made on the basis of information<br />

contained in the appended report and findings of additional explorations.<br />

F. All Geotechnical information is provided as an attachment to this specification.<br />

END OF SECTION 00320<br />

GEOTECHNICAL REPORT 00320 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 00500 - CONSTRUCTION AGREEMENT FORMS<br />

1.1 AGREEMENT FORMS<br />

A. The following applicable construction agreement forms are included in this Project Manual:<br />

1. Federal Express <strong>Corporation</strong>’s Standard Form <strong>Construction</strong> Agreement shall be executed for<br />

this project and is included in Appendix A of this Project Manual<br />

1.2 MEASUREMENT AND PAYMENT<br />

A. Measurement and payment shall be based on the units listed on the Schedule of Values and shall<br />

include full compensation for furnishing all materials, all preparation, assembly, and installation of<br />

these materials, and for all labor, equipment, tools, and incidentals necessary to complete each item.<br />

1.3 LIQUIDATED DAMAGES<br />

A. Liquidated Damages shall equate to $14,500 per calendar day for each day that the project is not<br />

Substantially Complete per the required dates stated in the Contract Documents.<br />

B. Project Manual Appendix A: Federal Express will add a new article into the “Federal Express<br />

<strong>Corporation</strong> Standard Form <strong>Construction</strong> Agreement for Fully Designed Projects” to detail specific<br />

language describing Liquidated Damages.<br />

END OF SECTION 00500<br />

CONSTRUCTION AGREEMENT FORMS 00500 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 00550 – PORT OF OAKLAND REQUIREMENTS<br />

1.1 PORT OF OAKLAND REQUIREMENTS<br />

A. Work shall comply with all Port of Oakland Maritime and Aviation Project Labor Agreement (MAPLA)<br />

requirements, including those included in Appendix C of this Project Manual.<br />

1.1 SUBMITTALS<br />

A. Prior to starting work, Contractor shall sign a Letter of Assent to MAPLA and furnish to Federal<br />

Express.<br />

B. Prior to starting work, Contractor shall have each of its subcontractors, including specialty<br />

subcontractors, sign a Letter of Assent to MAPLA and furnish copies of each letter to Federal Express.<br />

END OF SECTION 00550<br />

CONSTRUCTION AGREEMENT FORMS 00550 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 00702 - GENERAL CONDITIONS<br />

PART 1 - GENERAL INFORMATION<br />

1.1 DEFINITIONS<br />

A. “Days” as used in the Contract Documents shall mean calendar days unless otherwise noted.<br />

B. “Project Manual” shall include the Bidding Requirements, Agreement, Conditions of the Agreement and<br />

the Specifications.<br />

C. “Substantial Completion”: as defined in the Agreement shall include submitting a Punch List, Occupancy<br />

Permits and Approvals of all required agencies. The Substantial Completion Date is identified on the<br />

Notice to Proceed.<br />

1.2 EQUIPMENT<br />

A. Federal Express will not be responsible for the Contractor’s installation of equipment, whether the<br />

equipment is Contractor-supplied or Owner-supplied.<br />

1.3 TITLE OF WORK<br />

A. The title of the Work, materials and equipment completed or employed shall be in the name of Federal<br />

Express.<br />

1.4 SECTIONS AND OTHER HEADINGS<br />

A. Sections and other heading contained in the Contract Documents are for reference only and shall<br />

not affect the interpretation or meaning of the Contract Documents.<br />

1.5 SUBCONTRACTOR RELATIONSHIPS<br />

A. It is the Contractor’s responsibility to furnish copies of the Contract Documents to each<br />

subcontractor it may engage in the performance of the Work.<br />

1.6 PERMITS<br />

A. The Contractor shall obtain and provide copies to Federal Express of all permits required to<br />

perform the Work before beginning the Work.<br />

B. Federal Express will provide the Contractor with the necessary drawings and other related<br />

information to file for the required permits upon request.<br />

PART 2 - PROJECT MANAGEMENT AND SUPERINTENDENCE<br />

2.1 CONTRACTOR’S PROJECT MANAGER<br />

A. The Contractor shall assign a Project Manager during every aspect of the Work and a full time<br />

superintendent (and any necessary assistants) throughout the duration of Work at the Site. The<br />

GENERAL CONDITIONS 00702 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Project Manager shall be authorized by the Contractor to act on its behalf in every matter relating<br />

to the Work.<br />

2.2 CONTRACTOR’S SAFETY REPRESENTATIVE<br />

A. The Contractor shall assign a Safety Representative to coordinate the safety precautions taken by<br />

the Contractor in its performance of the Work.<br />

PART 3 - CORRECTION OF DEFICIENCIES<br />

3.1 DEFINITIONS AND APPLICATIONS<br />

A. “Deficiency” is a condition or characteristic in supplies or services furnished by the Contractor that<br />

is not in compliance with the requirements of the Contract Documents. “Correction” means the<br />

actions taken by the Contractor that are necessary to eliminate a deficiency.<br />

B. The rights and remedies of Federal Express will not be affected in any way by any other provisions under<br />

the Contract Documents concerning the conclusiveness of inspection and acceptance; and are in addition<br />

to and do not limit, any rights afforded to Federal Express by any other Section of the Contract<br />

Documents.<br />

C. This Article applies only to deficiencies discovered during performance of the Work and within one year<br />

from the date of Final Acceptance except where otherwise noted.<br />

D. The Contractor shall not be responsible for the correction of deficiencies in property furnished by Federal<br />

Express unless the Contractor performs or is obligated to perform modifications or other work on such<br />

property. In that event, the Contractor shall be responsible for correction of deficiencies to the extent of<br />

such modifications other work. The Contractor shall not be responsible for the correction of deficiencies<br />

caused by Federal Express.<br />

3.2 NOTICE OF DEFICIENCIES<br />

A. If Federal Express determines that a deficiency exists, Federal Express or its representative will notify the<br />

Contractor of the deficiency in writing within seven days of discovery. If the Contractor discovers a<br />

deficiency, it shall submit to Federal within seven days its recommendations for corrective actions with<br />

sufficient details to enable Federal Express to determine what corrective actions will be taken.<br />

B. Within seven days after receipt of the Contractor’s recommendation for corrective action, Federal Express<br />

or its representative will give the Contractor written instructions concerning the corrective action to be<br />

taken and the time limit allotted for it.<br />

C. The Contractor shall promptly comply with written directions to correct deficiencies. The Contractor shall<br />

also prepare and furnish to Federal, data and reports applicable to corrections required (including revising<br />

and updating other affected data called for under the Contract Documents) with no increase in the<br />

Contractor’s Fee. Corrections shall be made during such time as not to interfere with Federal’s<br />

operations.<br />

GENERAL CONDITIONS 00702 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.3 TIME OF PERFORMANCE - CONTRACTOR’S FEE<br />

A. Federal Express will not be responsible for delays in the scheduled deliveries or extensions of time<br />

resulting from the Contractor’s obligation to correct deficiencies. There will not be any adjustment<br />

of the delivery schedule or any extension of time as a result of such corrections unless stated by Federal<br />

Express in a modification to the Contract Documents.<br />

B. The Contractor shall recognize that this Article shall not be construed as obligating Federal Express to<br />

increase the Contractor’s Fee.<br />

C. If, in Federal Express’ opinion it is expedient not to correct or only to partially correct a deficiency, the<br />

Contractor shall submit technical and cost proposals within seven days for Federal Express’ acceptance<br />

or rejection of the affected supplies or services in accordance with the revised requirements. An<br />

equitable reduction in the Contractor’s Fee may be negotiated and reflected in a Change Order.<br />

3.4 TRANSPORTATION CHARGES<br />

A. When replacement or correction of supplies is necessary, the Contractor shall be responsible for<br />

transportation charges. The Contractor shall also be responsible for the supplies while in transit.<br />

3.5 FAILURE TO CORRECT DEFICIENCIES<br />

A. If the Contractor fails or refuses to:<br />

1. Present a detailed recommendation or<br />

2. Correct deficiencies or<br />

3. Prepare and furnish data and reports<br />

Federal Express will give the Contractor written notice specifying the failure or refusal and setting<br />

a time period during which it must be remedied.<br />

B. If the failure or refusal is not remedied within the specified period, Federal Express may, by contract or<br />

otherwise, obtain detailed recommendations for corrective action and correct, replace and/or obtain the<br />

supplies or services at the Contractor’s expense.<br />

C. If the Contractor fails or refuses to furnish timely disposition instruction, Federal Express may dispose of<br />

non-confirming supplies as defined in the Agreement.<br />

3.6 CORRECTION OF DEFICIENT REPLACEMENTS<br />

A. Supplies or services furnished in replacement shall be subject to the provisions of the Contract<br />

Documents to the same extent as supplies or services initially rendered.<br />

PART 4 - RIGHTS IN DATA<br />

4.1 CONFIDENTIALITY OF INFORMATION<br />

A. Project Manuals, Drawings and other information furnished to the Contractor shall remain the property of<br />

Federal Express. Copies of such information in written, graphic or other tangible form shall be returned to<br />

GENERAL CONDITIONS 00702 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Federal Express upon request. Such information shall be kept confidential by the Contractor and shall be<br />

used only for bidding purpose or in performance of the Work.<br />

4.2 INVENTIONS<br />

A. The contractor agrees to grant to Federal Express, unrestricted and royalty free ownership of inventions,<br />

discoveries and patents made or developed by the Contractor in connection with the Work. The<br />

Contractor shall grant to Federal express licenses required to permit Federal Express unrestricted use or<br />

disposition thereof. These licenses shall include the right to grant sublicenses to other persons,<br />

corporations, companies or Federal Express’ subsidiaries.<br />

4.3 TECHNICAL INFORMATION<br />

A. The Contractor agrees that Federal Express shall have the unrestricted right to use, reproduce and<br />

disclose nonproprietary information furnished to Federal Express by the Contractor in connection with the<br />

Work. This shall include all technical information embodied in the equipment furnished to Federal<br />

Express, reports, drawings, specifications, instructions or sketches prepared by the Contractor.<br />

END OF SECTION 00702<br />

GENERAL CONDITIONS 00702 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 00711 - SPECIAL CONDITIONS OF CONTRACT<br />

PART 1 - GENERAL<br />

1.1 DEFINITIONS<br />

A. The word “Owner” means Federal Express <strong>Corporation</strong>.<br />

B. The word “Engineer”, “Architect” or “Architect/Engineer” shall mean <strong>TranSystems</strong>, 505 14th Street, Suite<br />

1000, Oakland, California, 94612.<br />

C. The word “Contractor” means the successful Bidder to whom the contract is awarded.<br />

D. The word “<strong>Construction</strong> Manager” shall mean Rentenbach Constructors, Inc., 1102, Grecade Street,<br />

Greensboro, NC 27408.<br />

E. The words “install”, “furnish”, “provide”, or words of like import mean the Contractor shall install, furnish, or<br />

provide, and similarly the words “approved”, “authorized”, “required”, “satisfactory”, “reviewed”,<br />

“acceptable”, or words of like import mean approved by, authorized by, required by, satisfactory to, or<br />

acceptable to the Engineer, unless otherwise expressly stated.<br />

F. The words “indicated”, “shown”, “detailed” or “scheduled” mean indicated, shown, detailed, or scheduled<br />

on the contract drawings, unless otherwise expressly stated.<br />

G. The word “work” means the labor, materials, equipment, supplies, and services to be furnished under the<br />

contract, and the performing of all duties and obligations required by the contract documents.<br />

H. The word “submit” means the Contractor shall submit to the Engineer for review, unless otherwise<br />

expressly stated.<br />

I. The word “provide” mean the Contractor shall furnish and install, complete and ready for use, unless<br />

otherwise expressly stated.<br />

J. The word “selected” means selected by the Engineer, unless otherwise expressly stated.<br />

1.2 ARCHITECT / ENGINEER’S DESIGN<br />

A. The Architect / Engineer shall in all cases determine the amount, quality, acceptability, and fitness of the<br />

several kinds of finished work and materials which are to be paid for hereunder, and shall decide all<br />

questions which may arise as to fulfillment of this contract on the part of the Contractor, and the Architect /<br />

Engineer’s interpretation and determination and decision thereon shall be final and conclusive; such<br />

determinations and decision, in case any question arises, shall be a condition precedent to the<br />

Contractor’s right to receive any payment hereunder. The Architect /Engineer shall have the right to<br />

correct all clerical, mathematical, or minor errors or omissions in the specifications when such corrections<br />

are necessary for the proper coordination of the contract documents.<br />

SPECIAL CONDITIONS OF CONTRACT 00711 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.3 CONTRACTOR’S RESPONSIBILITY<br />

A. From commencement until completion and final acceptance by the Owner, the work under this Contract<br />

shall be under the charge and control of the Contractor, and during such period of control by the<br />

Contractor all risks in connection with the construction of the work and the materials to be used therein<br />

shall be borne by the Contractor.<br />

B. The Contractor shall be fully responsible for the safety and protection of all persons and of all work and<br />

material connected with this contract until the project is finally accepted by the Owner. The Contractor<br />

shall use proper precaution to fully protect all persons, his own, work, and the property of the Owner and<br />

others from injury and damage, and at his own expense he shall be liable for injury to all persons and shall<br />

make good all damage and injury to property belonging to the Owner and others caused by himself and<br />

his employees through negligence, carelessness, or any other cause.<br />

C. The Architect / Engineer and <strong>Construction</strong> Manager shall not be responsible for the methods and means<br />

employed by the Contractor in the performance of the Contractor’s work. The Architect /Engineer and<br />

<strong>Construction</strong> Manager shall have no responsibility for the safety of the workmen and others who may be<br />

injured during the course of the Contractor’s work.<br />

1.4 CARE OF THE WORK<br />

A. The Contractor shall indemnify and save harmless the Owner, the <strong>Construction</strong> Manager, the Architect/<br />

Engineer, their agents, and their employees from all claims, suits, or proceedings of any nature<br />

whatsoever which may be brought against the Owner, the <strong>Construction</strong> Manager, the Architect / Engineer,<br />

their agents, or their employees on account of any injuries to persons or property received from the<br />

Contractor or his agents or servants.<br />

B. The Contractor shall be responsible for the proper care and protection of all materials delivered and work<br />

performed until completion and final acceptance of the project. The Contractor shall provide adequate<br />

barricades and warning signs to properly protect his work and to safeguard the life and property of others.<br />

1.5 WORKMANSHIP, TOOLS, AND CONSTRUCTION EQUIPMENT<br />

A. All work shall be performed in a finished and workmanlike manner, and in accordance with the best,<br />

recognized trade practices.<br />

B. The Contractor shall provide and maintain in good operating condition all tools and construction equipment<br />

necessary for the satisfactory performance of the work. Inadequate, unsuitable, defective, worn out, or<br />

otherwise unsatisfactory tools and construction equipment shall be removed from the site and replaced<br />

with satisfactory tools and construction equipment, or the proper repairs shall be made, or the<br />

unsatisfactory conditions shall be remedied.<br />

1.6 STANDARD PUBLICATIONS<br />

A. Wherever in these documents reference is made to standard specifications, standards, codes, or other<br />

standard publication, such as “ASTM” (American Society for Testing and Materials), “AASHTO” (American<br />

Association of State Highway and Transportation Officials), “ANSI” (American National Standards<br />

Institute), “AWWA” (American Waterworks Association), “ACI” (American Concrete Institute), “AISC”<br />

SPECIAL CONDITIONS OF CONTRACT 00711 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

(American Institute of Steel <strong>Construction</strong>”, “AWS” (American Welding Society), Federal Specifications,<br />

“NEC” (National Electric Code), or others, in all cases the latest published editions of such referenced<br />

standard publications in effect at the time of receipt of bids shall apply.<br />

1.7 STANDARD EQUIPMENT AND EQUIPMENT INSTALLATION<br />

A. Except where special equipment is required, it is the general intent of the Technical Specifications that<br />

manufacturers’ standard equipment shall be furnished, and minor variations from the Technical<br />

Specifications to accommodate manufacturers’ standard equipment will be permissible, provided that the<br />

proposed equipment complies substantially with the Technical Specifications, and that it will accomplish<br />

the required results, all to the Architect / Engineer’s satisfaction.<br />

B. In addition to the requirements specified in the Technical Specifications, each item of equipment shall<br />

have all features and accessories as standard with its manufacturer and/or required for a complete<br />

operational unit.<br />

C. Install all equipment in accordance with the manufacturers’ recommendations, as indicated on the<br />

drawings, and as specified. If the drawings and/or specifications conflict with the manufacturers’<br />

recommendations, the Contractor shall report this to the Architect / Engineer for decision before<br />

proceeding with the work.<br />

1.8 ACCURACY OF DATE AND INTERFERENCES<br />

A. All work shall be installed to conform as nearly as possible with the dimensions, elevations, locations, and<br />

arrangements indicated, with only such minor adjustments as necessary to coordinate the work of the<br />

various trades and specification divisions and/or sections; to coordinate the work of this contract with that<br />

of other contracts; to accommodate the actual equipment furnished; to avoid all interferences between the<br />

various parts of the work; and to accommodate existing conditions which may differ from those indicated.<br />

Any and all parts of the work installed under this contract which interfere with other parts of the work or<br />

other contracts, or which deviate from the drawings and specifications without the Architect / Engineer’s<br />

prior approval shall be altered by the Contractor at his own expense, to clear such interferences, or to<br />

comply with the drawings and specifications. All interferences or discrepancies which may be discovered<br />

or anticipated shall be reported promptly to the Architect /Engineer for decision before proceeding with the<br />

work. The Architect / Engineer shall have the privilege of authorizing minor changes without additional<br />

cost, provided that such changes are made prior to the commencing of work on the item.<br />

1.9 SCHEDULING, SUBMITTALS AND REQUESTS FOR INFORMATION<br />

A. Within five days after the effective date of the Agreement, Contractor shall submit to <strong>Construction</strong><br />

Manager, for review and acceptance, a final proposed Critical Path construction schedule indicating the<br />

starting and completion dates of the various stages of the Work, a preliminary schedule of Shop Drawings<br />

submissions, and a preliminary schedule of values of the Work. Key partial completion and Substantial<br />

Completion dates shall be identified.<br />

B. Before Contractor commences Work at the site, Contractor shall deliver to Owner certificates of insurance<br />

(or other evidence of insurance) requested by Owner which Contractor is required to purchase and<br />

maintain.<br />

SPECIAL CONDITIONS OF CONTRACT 00711 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

C. All Submittals and Requests for Information shall be submitted to the <strong>Construction</strong> Manager in the<br />

electronic format established by the <strong>Construction</strong> Manager.<br />

1.10 TIME OF CONSTRUCTION<br />

A. Work under this Contract includes, but is not limited to, the description given in Section 01010.<br />

B. The Contractor may not store materials on Federal Express property, unless space is requested<br />

by Contractor and approved by Federal Express prior to Bid submittal.<br />

C. Contract Scope: The Work under this contract shall contain no phasing unless otherwise directed. Work<br />

shall be scheduled in such a way to meet the <strong>Construction</strong> Completion dates noted in the Contract<br />

Documents. Exact dates are subject to change only if directed by Federal Express.<br />

1.11 FEDERAL EXPRESS SORT WINDOWS<br />

A. <strong>Construction</strong> work shall assure safety of Federal Express personnel at all times and not impede ongoing<br />

Federal Express package sorting at anytime. Daily construction operations and hours shall be planned in<br />

advance and timed so that overhead construction does not take place when personnel must be present<br />

below. Evening and weekend construction may be required in order to achieve this. Costs for all<br />

overhead and weekend and other off-hour work shall be included in the submitted Bid. The attached table<br />

indicates typical Federal Express Sort Windows and may be subject to change.<br />

SPAN AM DAYSORT WEEKEND PM WCO<br />

CALENDAR MAIN SORT OPS OPS OPS NIGHTSORT<br />

DAY START END START END START END START END START END<br />

Mon 17:00 21:30 22:00 2:15<br />

Tue 2:30 6:30 8:30 13:30 17:00 21:30 22:00 2:15<br />

Wed 2:30 6:30 8:30 13:30 17:00 21:30 22:00 2:15<br />

Thu 2:30 6:30 8:30 13:30 17:00 21:30 22:00 2:15<br />

Fri 2:30 6:30 8:30 13:30 17:00 21:30 22:00 2:15<br />

Sat 2:30 6:30 8:30 13:30 18:00 1:00<br />

Sun 17:00 1:00<br />

1.12 SECURITY<br />

A. The work area is mostly in an AIRPORT OPERATIONS AREA (AOA), and falls under the jurisdiction of<br />

the Federal Aviation Administration (FAA). Personnel must either obtain security clearance through the<br />

Port of Oakland, Federal Express, or must be escorted while in an AOA area by someone with said<br />

security clearance.<br />

B. The Contractor must coordinate proper security measures with Federal Express and/or the Port of<br />

Oakland prior to starting work. If no Contractor personnel have the necessary security clearances, security<br />

SPECIAL CONDITIONS OF CONTRACT 00711 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

escorts can be hired on an hourly basis as needed and this cost shall be included in the Bid. Refer to<br />

Section 01112 for more information.<br />

1.13 TEMPORARY FACILITIES, STORAGE AREAS AND SANITARY FACILITIES<br />

A. Contractor shall provide and maintain its own job site trailer and sanitary facilities kept within the<br />

contractor’s construction work area. No additional areas on-site for materials storage, lay down or<br />

temporary storage will be provided by Federal Express. Contractor shall provide its own off-site storage<br />

and parking areas if additional space is required and shall include all such costs in the Bid.<br />

1.14 CUTTING AND PATCHING<br />

A. Generally, cutting of new construction shall be avoided wherever possible by the proper coordination<br />

between the various trades, and by the placing of proper sleeves, inserts, bolts, and other items in the<br />

construction as the work progresses.<br />

B. However, where subsequent cutting of new construction or cutting of existing construction is required, it<br />

shall be done in a neat, careful, and approved manner, without unnecessary or extensive damage to the<br />

construction involved, and only to such an extent that is reasonably necessary for the installation of the<br />

work.<br />

C. All patching, repairing, and altering shall be done only by mechanics skilled in the various trades involved,<br />

using materials and workmanship to match those of the original construction in type and quality.<br />

D. All existing construction which is disturbed or damaged in any way by the Contractor’s operations shall be<br />

restored at least to the conditions which existed before work was begun, unless otherwise indicated.<br />

1.15 COORDINATION WITH CITY AND PORT OF OAKLAND<br />

A. City of Oakland: The Contractor is responsible for communicating and coordinating with the City of<br />

Oakland for all electrical, mechanical, plumbing, and other necessary construction permits and<br />

inspections. The Contractor is responsible for following the City of Oakland’s Waste Management<br />

program. Such coordination may also include the preparation and approval of a site specific SWPPP. See<br />

section 01050<br />

B. Port of Oakland: The Port of Oakland is the owner of the FedEx property. Federal Express holds a longterm<br />

lease. The Port may inspect work under this contract and make recommendations at their discretion.<br />

The Contractor shall be responsible for various items to be coordinated with Port officials. Such<br />

coordination may also include the preparation and approval of a site specific SWPPP. See section 01050<br />

C. The Contractor shall notify the <strong>Construction</strong> Manager of all communications with the City of Oakland, Port<br />

of Oakland, PGE and other permitting/approval agencies and provide all written records of documents<br />

exchanged with such agencies.<br />

SPECIAL CONDITIONS OF CONTRACT 00711 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.16 WEEKLY COORDINATION MEETINGS<br />

A. The Contractor shall designate a qualified project manager whose sole responsibility is the administration<br />

of this contract. The Contractor shall dedicate crews and equipment to work solely on this project and<br />

they shall not be pulled off until work is completed.<br />

B. The Project Manager shall attend weekly coordination meetings as directed by the <strong>Construction</strong> Manager.<br />

If requested by the <strong>Construction</strong> Manager, subcontractors may also be required to attend weekly<br />

coordination meetings. The Contractor’s Project Manager or his designated representative shall be<br />

present any time work is in progress on the project. Failure of subcontractors to attend weekly<br />

coordination meetings, when their attendance is requested, shall be just cause for removal from the<br />

Project.<br />

C. If determined to be required by the <strong>Construction</strong> Manager, the Contractor and its subcontractors, as<br />

required, shall attend all additional meetings, pre-installation meetings, coordination meetings, and special<br />

meetings as required to assure a smooth project execution. Multiple contractors will be working on-site<br />

concurrently and a close interface between work tasks will be essential.<br />

1.17 COST OF PERFORMANCE AND PAYMENT BONDS<br />

A. The Contractor shall include the cost of performance and payment bonds in the Bid Form.<br />

1.18 SHOP DRAWINGS AND SUBMITTALS<br />

A. Shop drawings and submittals shall be submitted in the manner specified in Section 01040.<br />

1.19 RECORD DRAWINGS<br />

A. Contractor’s red-marked as-built drawings shall be maintained throughout construction and shall be<br />

available for inspection by the <strong>Construction</strong> Manager weekly. Upon project completion, deliver to<br />

<strong>Construction</strong> Manager record drawings prepared by Contractor of contract drawings. Record drawings<br />

shall clearly show actual installed locations, depths, and sizes of:<br />

1. Electrical feeders under pavement or ground and structures, including locations of pull boxes and<br />

junction boxes.<br />

2. All utilities and conduits of all descriptions within the building and below ground outside of buildings<br />

and structures, including locations of cleanouts, manholes, inlets, hydrants, and valves.<br />

3. Locations and depths of undercut, where applicable.<br />

Make necessary field measurements of actual installed locations of under pavement and underground<br />

work as work progresses, and keep accurate records of these field measurements. Show locations by<br />

dimensions from permanent readily identifiable reference points such as building wall, column, curbs,<br />

drives, pavement edges and centerlines, etc. Show depths by elevations.<br />

B. Final payment will not be made until acceptable record drawings have been submitted and accepted as<br />

complete by the <strong>Construction</strong> Manager.<br />

SPECIAL CONDITIONS OF CONTRACT 00711 - 6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.20 PRE-CONSTRUCTION CONFERENCE<br />

A. After contract award, the <strong>Construction</strong> Manager will conduct a pre-construction conference with the<br />

Owner, the Architect / Engineer and the Contractor. All parties will be notified in advance as to the<br />

locations, date, and exact time of this conference. In this conference the Contractor shall:<br />

B. Advise the Owner of all anticipated construction problems and difficulties with Owner’s operations and<br />

present plans to avoid unnecessary interferences therewith.<br />

C. Obtain the Owner’s interpretation and clarification, and/or Owner’s decision concerning questionable<br />

requirements of the drawings, specifications or other contract documents.<br />

D. Discuss with the Owner any other items pertaining to the work, as desired.<br />

E. The <strong>Construction</strong> Manager will furnish to the Contractor and the Owner written minutes of the preconstruction<br />

conference verifying the interpretations, clarifications, instructions, agreements and other<br />

information resulting from this conference.<br />

1.21 CAPACITIES, RATING, SIZES, AND OTHER REQUIREMENTS NOT SPECIFIED<br />

A. For all items of material and/or equipment, the capacities, ratings, sizes, and other requirements thereof<br />

not specified shall be as indicated on the Contract Drawings.<br />

B. Where capacities, rating, sizes, and other requirements for materials and/or equipment may be neither<br />

specified nor indicated on the Contract drawings, refer each such case to the Architect / Engineer before<br />

ordering the materials and/or equipment involved or proceeding with the work involved, and the Architect /<br />

Engineer’s decision shall govern.<br />

1.22 EXISTING UTILITIES, STRUCTURES AND OTHER PROPERTY<br />

A. Prior to any excavation, the Contractor shall pothole to determine the locations of all existing water, gas,<br />

sewer, electric, telephone, telegraph, televisions, and other underground utilities and structures. Obtain<br />

location drawings and other assistance from the various local Utility Departments and other applicable<br />

agencies, and make other investigations as required to accomplish this. Use vacuum method potholing to<br />

verify all existing utility location information.<br />

B. After commencing work, use every precaution to avoid interferences with existing underground and<br />

surface utilities and structures, and protect them from damage.<br />

C. Where the locations of existing underground and surface utilities and structures are indicated, these<br />

locations are generally approximate, and all items which may be encountered during the work are not<br />

necessarily indicated, and the existence and locations of all items not indicated.<br />

D. The Contractor shall repair or pay for all damage caused by his operations to all existing utility property,<br />

public property, and private property, whether it is below ground or above ground, and he shall settle in<br />

total cost all damage suits which may arise as a result of his operations.<br />

1.23 TEMPORARY FACILITIES<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. At Contractor’s expense, provide temporary facilities as required for the project completion, including but<br />

not limited to:<br />

1. Temporary construction wiring, including outlets for lighting and power tools for all trades.<br />

2. Temporary openings in construction to facilitate entrance of equipment<br />

3. Temporary roadways, stairs, ladders, ramps and hoists, as required.<br />

4. Other temporary items specified elsewhere, and as indicated.<br />

B. Prior to final project acceptance, remove all temporary facilities unless otherwise approved.<br />

1.24 CONTINUITY OF SERVICES AND EXISTING OPERATIONS<br />

A. Arrange all work to interfere as little as possible with the normal existing operations. Do not interrupt any<br />

existing utility or other service or existing operation at anytime without Owner’s prior approval. After each<br />

interruption has been made, make all necessary connections and alterations, and restore services and<br />

avoid interferences with normal existing operations as quickly as possible.<br />

B. At no additional cost to Owner, provide all necessary temporary connections and temporary facilities to<br />

accomplish the required continuity of services and existing operations.<br />

1.25 SALVAGED MATERIALS AND EQUIPMENT<br />

A. Promptly haul away from the Owner’s premises all materials and equipment which are removed from the<br />

existing construction and are neither indicated nor required to be reused in the completed project,<br />

EXCEPT as otherwise specified below.<br />

B. The Owner may select certain removed existing materials and equipment and retain them for his future<br />

use. BEFORE removing any existing materials and equipment, determine from the Owner which of these<br />

materials and equipment (if any) he desires to retain. Remove all Owner-selected materials and<br />

equipment without unnecessary damage thereto, and safely store them at locations designated by the<br />

Owner.<br />

C. All waste or recycle materials shall be removed from the site in accordance with the City of Oakland’s<br />

Waste Reduction and Recycling Program. Refer to Section 00702 for more information.<br />

1.26 CONTRACTOR’S MARKUP<br />

A. Value of work added or omitted, and all changes, shall be fixed by fair adjustment and added to or<br />

deducted from contract price accordingly. Contractor shall be entitled to compensation only for work<br />

actually done, and Owner shall not be liable to contractor for damages or loss of anticipated profits<br />

occasioned by addition, omissions, or other alterations in work. Total percent of overhead and profit<br />

(OH&P) shall not exceed the following, unless stated otherwise in the final executed construction contract:<br />

1. Change orders involving Contractor’s work only: 10% total OH&P mark-up.<br />

2. Change orders involving Subcontractors and Contractor work: The firm(s) doing the work shall be<br />

entitled to a 10% OH&P mark-up. The Contractor shall be entitled to a 5% OH&P mark-up on the<br />

Subcontractor’s work.<br />

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3. Change orders involving multiple (two or more) tiers of Subcontractors: The firm(s) doing the work<br />

shall be entitled to a 10% OH&P mark-up. One 5% OH&P subcontractor mark-up shall be allowed.<br />

The Contractor shall be entitled to a 5% OH&P mark-up on the Subcontractor’s work.<br />

SUMMARY<br />

Contractor Only Single Tier of Two or More Tiers of<br />

Subcontractor(s) Subcontractor(s)<br />

Contractor 10% Subcontractor(s) 10% Subcontractor(s) 10%<br />

Contractor 5% Subcontractor(s) 5%<br />

Contractor 5%<br />

END OF SECTION 00711<br />

SPECIAL CONDITIONS OF CONTRACT 00711 - 9


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01010 - SUMMARY<br />

1.1 GENERAL<br />

A. Project Identification: Federal Express Oakland Sort Expansion: Sort Building (Package “SB”).<br />

1. Project Location: 1 Sally Ride Way, Oakland, CA 94621.<br />

2. Owner: Federal Express <strong>Corporation</strong>, 3680 Hacks Cross Rd. Bldg H, 3nd Floor Memphis, TN<br />

38125.<br />

B. Architect / Engineer Identification: The Contract Documents, dated 08/22/2011 were prepared by<br />

<strong>TranSystems</strong> <strong>Corporation</strong>, 505 14th Street, Suite 1000, Oakland, CA 94612-3741.<br />

C. The scope of work is described as follows:<br />

1. Set temporary fences as necessary for construction to be removed from FedEx operations.<br />

2. Remove asphalt, clear and grub unpaved land, and demolish site features as described in the<br />

plans.<br />

3. Modify utilities as indicated, install new utility features.<br />

4. Excavate, regrade soils, place base materials, and repave most of the site with new asphalt.<br />

5. Install piles and pour foundation slab for the new building.<br />

6. Construct new sort building and bridge connecting the new and existing building.<br />

7. Construct new office space on the second floor of the Metroplex building.<br />

D. The project will include phased construction that must at all times accommodate on-going Federal<br />

Express operations.<br />

F. Cooperate fully with all other separate contractors that will be doing work on the premises so work on<br />

those contracts may be carried out smoothly without interfering with or delaying work under this<br />

Contract.<br />

1.2 PRODUCTS (Not Used)<br />

1.3 EXECUTION (Not Used)<br />

END OF SECTION 01010<br />

SUMMARY 01010 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01015 - CONTRACT DOCUMENTS<br />

PART 1 - GENERAL<br />

1.1 GENERAL<br />

A. The Contract Documents consist of the items listed in Exhibit A of the <strong>Construction</strong> Agreement.<br />

1.2 CONTRACT DOCUMENTS FURNISHED<br />

A. Copies of Drawings and Project Manual will be made available to Contractor via a web site as described<br />

in Section 00010 Notice to Bidders.<br />

1.3 DEFINITION OF TERMS USED IN CONTRACT DOCUMENTS<br />

(Note: This Article supplements 2.01 "Definition" of the <strong>Construction</strong> Agreement)<br />

A. Wherever in the Contract Documents the words "Federal", "Federal Express", "FedEx", "Owner"," or<br />

words of like import are used, it shall be understood that Federal Express <strong>Corporation</strong> is intended.<br />

B. Wherever in the Contract Documents the words “Project Manager," "Project Engineer," "Architect<br />

/Engineer," "AE," "Engineer," “Architect” or words of like import are used, it shall be understood that<br />

<strong>TranSystems</strong> is intended.<br />

C. Wherever in the Contract Documents the words “<strong>Construction</strong> Manager”, “CM” or words of like import are<br />

used, it shall be understood that Rentenbach Constructors, Inc. is intended.<br />

D. Wherever in the Contract Documents the words "American Standards Association, "ASA," "United States<br />

Standards," "USA" or "American National" are used, it shall be understood that "American National<br />

Standards Institute" is intended.<br />

E. Where throughout the text of the Contract Documents reference is made to "Contractors," "General<br />

Contractor," "Installing Contractor," "other Contractors," "another Contractor," "each Contractor,"<br />

"subcontractor," "site Contractor," "this Contractor," and words of like import are used, it shall be<br />

understood that "Contractor" is intended. Where certain special contractors are required to meet certain<br />

qualifications, obtain certain permits, or provide certain services particular to a specific skill or license, the<br />

word "Contractor" prefixed by a specialty designation is intended to mean the specialty "subcontractor,"<br />

e.g., fire protection subcontractor, mechanical or electrical subcontractor.<br />

F. Where "as directed," "as required," "ordered," "prescribed," "approved," "acceptance," or words of similar<br />

nature are used, it shall be understood that such words refer to actions to be taken, in writing, by the<br />

Owner unless otherwise stated. In some instances the Owner may designate its authority to the<br />

<strong>Construction</strong> Manager or to the Architect / Engineer. The words "necessary," "suitable," "equal,"<br />

"satisfactory" or words of like import shall mean necessary or equal in the opinion of the Owner. The<br />

words "of like import," when used in relation to the Contractor, shall mean at the Contractor's expense,<br />

unless specifically included in the Contract item.<br />

CONTRACT DOCUMENTS 01015 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

G. "Work" shall be deemed to consist of all labor and operations, transportation, installation, hoisting,<br />

materials, tools, equipment, services, inspections, investigations, coordination and supervision required<br />

and/or reasonably necessary to produce the construction required by the contract documents.<br />

H. "Furnish" means the design, fabrication, purchase and delivery to the job site or other destination as<br />

directed by the Owner.<br />

I. "Install or Installation" means the act of physically placing, applying, setting, erecting, anchoring, securing,<br />

etc., construction materials, equipment, furnishings, appliances, and similar items specified and furnished<br />

at the job site. Installation of specified items shall be complete in all respects.<br />

J. "Provide" means to furnish and install construction material, equipment, etc. as defined above.<br />

Note: In addition, the following terms have the meaning indicated which are applicable to both the singular and<br />

plural thereof:<br />

K. ADDENDA: Written or graphic instructions issued prior to the opening of Bids which clarify, correct or<br />

change the bidding documents or the Contract Documents.<br />

L. AGREEMENT: The written agreement between Owner and Contractor covering the Work to be<br />

performed; other Contract Documents are attached to the Agreement and made a part thereof as<br />

provided therein.<br />

M. CHANGE ORDER: A written order to the Contractor signed by the Owner authorizing an addition,<br />

deletion or revision in the work, or an adjustment in the Contract Price or the Contract Time issued after<br />

the effective date of the Agreement.<br />

N. DAY: A calendar day of twenty-four hours measured from midnight to next midnight.<br />

O. DRAWINGS: The drawings which show the character and Scope of the Work to be performed and which<br />

are referred to in the Contract Documents.<br />

P. SHOP DRAWINGS: All drawings, illustrations, schedules and other data which are specifically prepared<br />

by the Contractor, a Subcontractor, manufacturer, fabricator, supplier or distributor to illustrate some<br />

portion of the Work and all illustrations, brochures, standard schedules, performance charts, instructions,<br />

diagrams and other information prepared by a manufacturer, fabricator, supplier or distributor and<br />

submitted by the Contractor to illustrate materials or equipment for some portions of the Work.<br />

Q. SUBSTANTIAL COMPLETION: The Work has progressed to the point where, in the opinion of the Owner<br />

as evidenced by a Certificate of Substantial Completion, it is sufficiently complete, in accordance with the<br />

Contract Documents, so that the Work can be utilized for the purposes for which it was intended.<br />

1.4 CORRELATION AND INTENT<br />

A. The Contract Documents are complementary and are intended to include or imply all items required for<br />

the proper execution and completion of the Work. However, in the case of a design/build project, the<br />

Contractor is responsible for providing approved construction documents to the extent of acquiring all<br />

required permits and approvals and complete as-built documents. Any item of work mentioned in the<br />

CONTRACT DOCUMENTS 01015 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

specifications and not shown on the drawings, or shown on the drawings and not mentioned in the<br />

specifications, shall be provided by the Contractor as if shown or mentioned in both.<br />

B. Generally, the specifications describe work which cannot be readily indicated on the drawings and<br />

indicate types, qualities and methods of installation of the various materials and equipment required for<br />

the Work. It is not intended to mention every item of work in the specifications which can be adequately<br />

shown on the drawings or to show on the drawings all items of work described or required by the<br />

specifications even if they are of such nature that they could have been shown thereon. Materials or<br />

labor for work which are shown on the drawings or are reasonably inferable there from as being<br />

necessary to produce a finished job shall be provided by the Contractor whether or not the work is<br />

expressly covered in the specifications.<br />

C. The Contractor is responsible for the coordination of the various parts of the Work so that no part shall be<br />

left in an unfinished or incomplete condition owing to any disagreement between the various<br />

subcontractors, or the subcontractors and the Contractor, as to where the work of one begins and ends<br />

with relation to the work of the other.<br />

D. The Contractor and Subcontractors shall review other sections of work applicable to their work and<br />

ascertain requirements in other sections applicable to their own work. Each shall be held responsible for<br />

coordination and inclusion of the work indicated as if it were in the particular subcontractor's section. The<br />

Owner shall be advised of any discrepancies or conflicts within seven days before the work commences.<br />

E. All subcontractors, suppliers, etc., shall be responsible for knowing what information is given on all sheets<br />

of the plans and specifications concerning his particular work. If an item or piece of work is shown on the<br />

architectural and not on the mechanical, electrical, or structural drawings, it shall be included in the<br />

contract. The reverse conditions shall also apply.<br />

1.5 SPECIFICATION FORMAT<br />

A. The specifications are separated into titled sections for convenience only and not to dictate or determine<br />

the trade or craft involved. Such separation shall not operate to make the Owner, <strong>Construction</strong> Manager<br />

or the Architect /Engineer an arbiter for the Division of responsibility between subcontractors.<br />

END OF SECTION 01015<br />

CONTRACT DOCUMENTS 01015 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01035 - COORDINATION<br />

PART 1 - GENERAL<br />

1.1 COORDINATION OF WORK<br />

A. Contractor’s Project Manager: A Project Manager shall be assigned to this project in conformance<br />

with the requirements set out in the <strong>Construction</strong> Agreement.<br />

END OF SECTION 01035<br />

1. The Project Manager's role shall be to ensure proper coordination and scheduling of all<br />

work, he shall be the prime contact and interface point and coordinator for the Contractor,<br />

all sub-contractors, Owner, <strong>Construction</strong> Manger and Architect / Engineer personnel with<br />

respect to all construction activities. This Project Manager or his approved designated<br />

alternate shall be "on-call" to respond to problems on a 24 hour per day, 7 days per week<br />

basis for the duration of the project. The position of this Project Manager shall be in<br />

addition to the normal construction administration such as General Superintendent,<br />

Assistant Superintendent, General Foreman and other key Contractor personnel.<br />

2. Prior to the award of a <strong>Construction</strong> Contract, FedEx will interview the Contractor's<br />

proposed Job Superintendent and the Contractor’s Project Manager. The purpose of this<br />

interview will be to verify the qualifications of the proposed team. If any of the above<br />

does not meet with FedEx's approval, FedEx will require that they be replaced with<br />

someone acceptable.<br />

COORDINATION 01035 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01040 – SUBMITTALS AND SHOP DRAWINGS<br />

PART 1 - GENERAL<br />

1.1 SCHEDULE OF SUBMITTALS AND SHOP DRAWINGS<br />

A. Within seven (7) calendar days after receipt of Notice to Proceed, the Contractor shall submit to the<br />

Owner, in duplicate, a schedule listing all items that will be furnished to the <strong>Construction</strong> Manager for<br />

review. For example, the schedule shall include, among other things, shop drawings and manufacturer's<br />

literature, test procedures, test results, certificates of compliance, material samples, and special<br />

guarantees.<br />

1. The schedule shall indicate the type of item, contract requirement reference, the Contractor's<br />

scheduled dates for submitting the above items and projected needs for approval answers and<br />

procurement dates. In preparing the schedule, adequate time (10 days or more exclusive of time<br />

for delivery) shall be allowed for review and approval and possible re-submittal.<br />

2. Also, the scheduling shall be coordinated with the approved construction progress chart. The<br />

Contractor shall revise and/or update the schedule as directed. Such revised schedules shall be<br />

made available to the Owner for monitoring.<br />

1.2 PROCEDURE FOR SUBMITTAL<br />

A. The Contractor shall submit each shop drawing required by the specifications to the <strong>Construction</strong><br />

Manager who will route it to the Architect / Engineer for review.<br />

B. Shop drawings or submittals submitted directly from subcontractors or materials suppliers will not be<br />

accepted. Improperly submitted shop drawings or submittals will be returned unchecked.<br />

C. Shop drawings will be returned to the Contractor with action and comments annotated. All submittals<br />

shall be submitted in electronic format, without exception.<br />

D. See Section 01782 - Operation and Maintenance Data for specific submittals required for O&M Manuals<br />

and instructions.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SUBMITTALS GENERAL<br />

E. Shop drawings and submittals shall be clearly marked with the project name, dated, and accompanied by<br />

a letter of transmittal listing all items included in the submittal and referencing the project specification<br />

page, article numbers, or project drawing applicable to each item.<br />

Additionally, it is the Contractor’s responsibility to assign a unique submittal number to each shop drawing<br />

and submittal, beginning with “01”, for documentation purposes. Shop drawings shall be considered the<br />

same as a submittal. Resubmittals shall not be assigned a new number, but shall be assigned a letter<br />

extension beginning with “A” (e.g. Submittal 01-A).<br />

1. Shop drawings and submittals shall be submitted in electronic (PDF) format. Each submittal shall<br />

be submitted as a single electronic file which will print legibly. Hard copy submittals will not be<br />

accepted.<br />

a. These will be marked up and checked accordingly and an electronic set with mark-ups<br />

and/or shop drawing review form will be returned to the Contractor.<br />

2. Shop drawings and/or submittals shall include: fabrication, erection, layout, and setting drawings,<br />

manufacturers’ catalog sheets and/or descriptive data for materials and equipment, showing<br />

dimensions, performance characteristics, and capacities; wiring and control diagrams; electrical<br />

characteristics; and other pertinent information as required to obtain approval of the items<br />

involved.<br />

F. Before submission, the Contractor shall check the shop drawings and submittals furnished directly by him,<br />

and the applicable contractor shall check for all items furnished by the subcontractor as follows: check for<br />

completeness, coordination, and compliance with the contract documents; check and verify all<br />

dimensions and field conditions relating to the shop drawings; and certify in writing that these checks<br />

have been made.<br />

G. Submit items sufficiently in advance of date required to allow Engineer and Engineer’s Consultants<br />

reasonable time for review, and resubmission if necessary.<br />

1. Items submitted without Contractor's review stamp will be returned, without action, for<br />

resubmission.<br />

2. Items not submitted in accord with provisions of this section will be returned, without action, for<br />

resubmission. Submissions on items not acceptable for use by specifications or addenda will be<br />

returned, without action, rejected.<br />

H. After the Architect /Engineer has checked the shop drawings and/or submittals, except as otherwise<br />

specified below, satisfactory shop drawings and/or submittals will be approved and dated. If shop<br />

drawings and/or submittals are not approved, indications of the required corrections and changes will be<br />

made. Make such corrections and changes as indicated. Resubmit shop drawings and/or submittals as<br />

specified above, until approval has been obtained. No corrections or changes indicated on shop<br />

drawings shall be considered as an extra work order.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

I. Submittals reviewed by the Architect / Engineer will be reviewed subject to the following actions:<br />

1. An action stating "Approved" indicates the Submittal appears to conform to the design concept and<br />

that the Contractor at his discretion may proceed with fabrication and/or procurement and<br />

installation.<br />

2. An action stating "Approved as Corrected" indicates that deviations from the design concept have<br />

been found and noted and the Contractor at his discretion may proceed with fabrication and/or<br />

procurements and installation if the corrections indicated by the notes are acceptable to the<br />

Contractor without an increase in the Contract Sum or Time.<br />

3. An action stating "Correct, Revise, and Resubmit" indicates the submittal does not appear to<br />

conform to the design concept or established submittal procedures and the Contractor may not<br />

proceed with fabrication and/or procurement and installation. A re-submittal is required.<br />

4. “No Action Taken” indicates the submittal is not required by the Contract Documents and is<br />

returned without action.<br />

1.3 SHOP DRAWINGS AND RELATED DATA<br />

A. Submittal of shop drawings and related data shall conform to the requirements of Article 15 "Shop<br />

Drawings and Samples; Material Testing", of the <strong>Construction</strong> Agreement and as specified herein. The<br />

Contractor shall make any corrections required by Engineer.<br />

1. If the Contractor considers any correction indicated on the drawings to constitute a change to the<br />

contract drawings or specifications, notice must be made in writing to the Owner within 7 calendar<br />

days of receipt of such submittals. The review of the drawings by Engineer shall not be construed<br />

as a complete check, but will indicate only that the general method of construction and detailing is<br />

satisfactory.<br />

2. Acceptance of the shop drawings will not relieve the Contractor of the responsibility for any error<br />

which may exist as the Contractor shall be responsible for the dimensions and design of adequate<br />

connections, details, and satisfactory construction of all work. The submission by the Contractor<br />

shall be accompanied by a transmittal letter of a type approved by Engineer.<br />

B. Any re-submittal of a shop drawing that has been changed or altered in any way shall have all such<br />

alterations identified by circling (clouding) such alterations in a manner acceptable to Engineer, along with<br />

appropriate dates affixed thereto.<br />

1.4 MATERIAL, EQUIPMENT, AND FIXTURE LISTS<br />

A. Lists of materials, equipment, and fixtures shall be submitted by the Contractor in accordance with the<br />

requirements specified for shop drawings. The lists shall be supported by sufficient descriptive material,<br />

such as catalogs, cuts, diagrams, and other data published by the manufacturer, as well as evidence of<br />

compliance with safety and performance standards, to demonstrate conformance to the specification<br />

requirements; catalog numbers alone will not be acceptable.<br />

SUBMITTALS 01040 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. The data shall include the name and address of the nearest service and maintenance organization that<br />

regularly stocks repair parts. No consideration will be given to partial lists submitted. Materials,<br />

equipment and fixtures will not be acceptable for use at capacity ratings in excess of manufacturer's<br />

published data. Approval of materials and equipment will be tentative, subject to submission of complete<br />

shop drawings indicating compliance with the contract documents.<br />

1.5 CERTIFICATES OF COMPLIANCE<br />

A. Any certificates required for demonstrating proof of compliance of materials with specification<br />

requirements, including mail certificates, statements of application and extended guarantees, shall be<br />

executed in quadruplicate and furnished to the Owner at least ten days prior to delivery.<br />

B. It shall be Contractor's responsibility to review all certificates before submissions are made to the Owner<br />

to ensure compliance with the contract specification requirements and proper execution of the affidavit<br />

prior to submission to the Owner. Each certificate shall be signed by an official authorized to certify in<br />

behalf of the manufacturing company and shall contain the name and address of the Contractor, the<br />

project name and location, and the quantity and date or dates of shipment or delivery to which the<br />

certificates apply.<br />

C. Copies of laboratory test reports submitted with certificates shall contain the name and address of the<br />

testing laboratory and the date or dates of the tests to which the report applies.<br />

D. Certification shall not be construed as relieving the Contractor from furnishing satisfactory material, if,<br />

after tests are performed on selected samples, the material is found not to meet the specific<br />

requirements.<br />

1.6 REVIEW BY ENGINEER<br />

A. Checking of shop drawings and submittals by Architect / Engineer will be on the basis of conformity with<br />

design intent only. Quantities and dimensions are the responsibility of the Contractor.<br />

B. Checking of shop drawings or submittals by Architect / Engineer shall not relieve the Contractor of<br />

responsibility for accuracy for such shop drawings, nor for proper fitting, construction of work, furnishing of<br />

material or work required by the Contract Documents and not indicated on the shop drawings. Shop<br />

drawings or product data checking shall not be construed as approval of departure from requirements of<br />

the Contract Documents.<br />

C. Corrections or changes indicated on Shop Drawings shall not be considered as extra work ordered. If<br />

Shop Drawings show variations from Contract requirements because of standard shop practice, or other<br />

reasons, make specific mention of such variations in submittal letter. Do not execute work required by<br />

Shop Drawings until acceptance is given.<br />

1.7 SAMPLES<br />

A. Where samples are needed, submit four samples to the <strong>Construction</strong> Manager. Identify samples as to:<br />

manufacturer, item, use, type, project designation, specification section or drawing detail reference, color,<br />

range, texture, finish or other pertinent data.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Submit with transmittal. Include brochures, shop drawings, and installation instructions. Contractor shall<br />

place review stamp on sample transmittals as indication of his checking and verification of dimensions<br />

and coordination with interrelated items.<br />

C. Reviewed samples submitted or constructed constitute criterion for judging completed work. Finish work<br />

or items not equal to samples will be rejected.<br />

D. Architect /Engineer may, at his/her option, retain samples for comparison purposes until completion of<br />

work. Samples will be returned or may be used in the work unless technical section specifically indicates<br />

otherwise. Remove samples when directed. Pay all costs of furnishing or constructing and removing<br />

samples.<br />

1.8 JOB SITE DOCUMENTS<br />

A. Only accepted shop drawings shall be kept at the job site.<br />

1.9 FIELD MEASUREMENTS<br />

A. Required field measurements are the responsibility of the Contractor and will be made before shop<br />

drawings are submitted for review and approval.<br />

1.10 COLOR SELECTION<br />

A. Color selection of shop drawing items will be made by <strong>Construction</strong> Manager when other colors are<br />

selected. Contractor shall supply materials requiring color selection in a timely manner so that color<br />

selections can be established.<br />

END OF SECTION 01040<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01050 - TEMPORARY FACILITIES AND SERVICES<br />

PART 1 - GENERAL<br />

1.1 GENERAL<br />

A. The Contractor shall be responsible for providing all temporary facilities and services required to<br />

complete the work and to comply with OSHA and other applicable regulations.<br />

1.2 TEMPORARY HEATING AND VENTILATION<br />

A. The Contractor shall provide cold weather protection including temporary partitions, temporary<br />

heat and fuel as required to carry on the work expeditiously during inclement weather; protect all<br />

work and materials against injury from dampness and cold; and provide suitable working<br />

conditions for the installation and curing of materials until final acceptance by the Owner. He shall<br />

refer to requirements detailed in specifications for temperatures to be provided and maintained for<br />

installation and curing of work under the various trades.<br />

B. The Contractor shall provide temporary heat consisting of smokeless heating appliances<br />

satisfactory to the Owner. He shall furnish and pay for all necessary fuel and attendants in any<br />

trade, and maintain temporary heat at temperatures adequate for the intended purpose.<br />

C. The Contractor will pay all costs of installation, maintenance, operation and removal of the<br />

temporary heating and ventilation system.<br />

1.3 USE CHARGES<br />

A. General: Cost or use charges for temporary facilities shall be included in the Contract Sum. Allow<br />

other entities to use temporary services and facilities without cost, including, but not limited<br />

to, Owner's construction forces, Architect/Engineer, testing agencies, and authorities having<br />

jurisdiction.<br />

B. Sewer Service: Pay sewer service use charges for sewer usage by all entities for construction<br />

operations.<br />

C. Water Service: Pay water service use charges for water used by all entities for construction<br />

operations.<br />

D. Electric Power Service: Pay electric power service use charges for electricity used by all entities<br />

for construction operations.<br />

1.4 TEMPORARY UTILITY INSTALLATION<br />

A. General: Install temporary service or connect to existing service.<br />

1. Arrange with utility company, <strong>Construction</strong> Manager, Owner, and existing users for time<br />

when service can be interrupted, if necessary, to make connections for temporary<br />

services.<br />

B. Sewers and Drainage: Provide temporary utilities to remove effluent lawfully.<br />

1. Connect temporary sewers to municipal system as directed by authorities having<br />

TEMPORARY FACILITIES AND SERVICES 01050 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

jurisdiction.<br />

C. Water Service: Install water service and distribution piping in sizes and pressures adequate for<br />

construction.<br />

D. Sanitary Facilities: Provide temporary toilets, wash facilities, and drinking water for use of<br />

construction personnel. Comply with authorities having jurisdiction for type, number, location,<br />

operation, and maintenance of fixtures and facilities.<br />

E. Ventilation and Humidity Control: Provide temporary ventilation required by construction activities<br />

for curing or drying of completed installations or for protecting installed construction from adverse<br />

effects of high humidity. Select equipment that will not have a harmful effect on completed<br />

installations or elements being installed. Coordinate ventilation requirements to produce ambient<br />

condition required and minimize energy consumption.<br />

F. Fire Sprinkler System Drain Down: All sprinkler drain down shall be drained into a truck and<br />

tested, as required, for legal off-site disposal. Cost for such drain downs, testing and disposal<br />

shall be included in the Base Bid. No drainage into on-site storm drain or sanitary sewer will be<br />

allowed.<br />

G. Fire Protection: At all times during construction, the Contractor shall provide for temporary,<br />

functioning fire protection in accordance with all City and FM Global requirements. If required for<br />

construction of the Metroplex second floor work, temporary sprinklers shall be provided, if needed,<br />

prior to the completion of the final fire protection system.<br />

H. Electric Power Service: Provide electric power service and distribution system of sufficient size,<br />

capacity, and power characteristics required for construction operations.<br />

1. Install electric power service overhead, unless otherwise indicated.<br />

I. Lighting: Provide temporary lighting with local switching that provides adequate illumination for<br />

construction operations, observations, inspections, and traffic conditions.<br />

1. Install and operate temporary lighting that fulfills security and protection requirements<br />

without operating entire system.<br />

2. Install lighting for Project identification sign.<br />

J. Telephone Service: Provide temporary telephone service in common-use facilities for use by all<br />

construction personnel. Install telephone line for field office, as required.<br />

1. Provide additional telephone lines for the following:<br />

a. Provide a dedicated telephone line for each facsimile machine and computer in<br />

each field office.<br />

2. At each telephone, post a list of important telephone numbers.<br />

a. Police and fire departments.<br />

b. Ambulance service.<br />

c. Contractor's home office.<br />

d. Architect/Engineer's office.<br />

e. Engineers' offices.<br />

f. Owner's office.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.5 CLEANING<br />

g. Principal subcontractors' field and home offices.<br />

3. Provide superintendent with cellular telephone or portable two-way radio for use when<br />

away from field office.<br />

A. Execute cleaning during progress of the Work, and at completion of the Work. If the Contractor<br />

fails to keep the project clean, as herein specified, the Owner shall do the cleaning, the cost of<br />

which shall be charged to the Contractor.<br />

B. Conduct cleaning and disposal operations to comply with codes, ordinances, regulations and antipollution<br />

laws.<br />

C. Execute daily cleaning to keep the Work, the Site and adjacent properties free from accumulations<br />

of waste materials, rubbish and windblown debris resulting from construction operations.<br />

D. Provide on-site containers for the collection of waste materials, debris and rubbish.<br />

E. Remove waste demolition materials, debris and rubbish from the site daily and dispose of it at<br />

legal disposal areas away from the site.<br />

F. Before Contract Closeout all construction tools, scaffolding, equipment and machinery shall be<br />

removed from the site.<br />

G. Remove from job daily debris which might contribute to survival or spread of rodents, roaches and<br />

other household pests.<br />

1.6 FENCES AND BARRICADES<br />

A. The Contractor shall construct and maintain temporary signs, walks, railings, fences, barricades<br />

and bulkheads as required by operations under this contract for safety of the public and for<br />

protection of the Work and as approved by Federal, State, and Municipal safety laws and building<br />

codes. Steel cover plates shall be installed over excavations in traffic areas. See drawings for<br />

additional information.<br />

B. All temporary signs, walks, barricades, fences, bulkheads, etc., shall be maintained in good<br />

condition throughout the term of the work, and at completion of the work they shall be removed<br />

and all work damaged thereby shall be repaired and replaced in good condition.<br />

C. The Contractor shall provide and maintain adequate warning signs and danger lights for the<br />

protection of the public. Danger lights shall be kept lighted each night from sundown to sunrise.<br />

D. The Contractor shall be responsible for coordinating all temporary barricade and safety issues with<br />

the Port directly. As necessary, special attention shall be paid to the placement of lit low profile<br />

barricades along the taxiway edge. These shall be in operation and in place at all times for all work<br />

prior to the completion of any work directly adjacent to an active taxiway.<br />

E. This project shall include the modification of existing AOA fences which are controlled by the Port<br />

of Oakland and the Transportation Security Administration (TSA). The contractor shall modify said<br />

fence boundaries as described in the plans, and shall be responsible for coordinating all such<br />

modifications with the Port and the TSA. All fence modifications must be approved in writing by the<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Port and TSA. Please allow up to 60 days to receive an approval for any modification.<br />

F. The construction of the bridge linking the two buildings shall cross over a planned temporary fence<br />

separating the AOA from the non-AOA area. The Contractor shall coordinate what security<br />

measures the Port and TSA will require well in advance of the construction of the fence. Such<br />

security provisions shall be the sole responsibility of the contractor, financially or otherwise.<br />

1.7 FIRE PROTECTION<br />

A. The Contractor shall provide and maintain fire extinguishers and maintain existing fire<br />

hydrants if located within the construction limits; maintain fire lanes to hydrants and other<br />

equipment as necessary for proper fire protection during construction. Such equipment is to be<br />

used for fire protection only.<br />

1.8 REMOVAL OF TEMPORARY MATERIALS<br />

A. Completely remove temporary materials and equipment when their use is no longer required.<br />

B. Clean and repair damage caused by temporary installations or use of temporary facilities.<br />

C. Restore existing facilities used for temporary services to original condition.<br />

D. Dirt and excavated material shall be removed and disposed of to prevent accumulation.<br />

1.9 SITE ACCESS<br />

A. Access to any location within the Metroplex or any other location otherwise within the Airport<br />

Operations Area (AOA) by construction personnel shall be as agreed to by the Owner and Port of<br />

Oakland. Security requirements shall be maintained as required by the Owner and Port of<br />

Oakland.<br />

B. The Contractor shall provide all necessary approaches and exits to any staging areas and obtain<br />

necessary permits from the local authorities.<br />

C. In connection therewith, the Contractor shall make provision for temporary drainage and pumping<br />

as required, as the site must be kept free from standing water at all times.<br />

1.10 STORAGE AND PARKING<br />

A. Materials storage and location for typical temporary construction facilities such as trailers,<br />

equipment parking, and portable toilets shall be allowed only within the construction limits as<br />

shown on the project drawings, and only if first agreed upon by the <strong>Construction</strong> Manager and<br />

Owner who shall have the right to request the relocation of any such facilities if their operations<br />

stand to be impacted negatively. Such a relocation of equipment and or structures shall come at<br />

no additional cost to the Owner.<br />

B. No parking for the Contractor's employees’ personal vehicles is available on the site nor anywhere<br />

on Federal Express leased property.<br />

C. The contractor is asked to limit vehicles on site only to those service vehicles and machines that<br />

are actively being utilized for construction processes.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.11 CONTROL OF STORM WATER DURING CONSTRUCTION<br />

A. Contractor shall fully comply with all of the conditions and requirements of State Water Resource<br />

Control Board (“SWRCB”) Order No/99-08-DWQ, NPDES General Permit No. CAS000002, Waste<br />

Discharge Requirements for Storm Water Discharges Associated with <strong>Construction</strong> Activity<br />

(“<strong>Construction</strong> General Permit”), as said permit has been or may be amended, modified or<br />

superseded, subject to the conditions, requirements and qualifications below.<br />

1. As required by the <strong>Construction</strong> General Permit, the Contractor will file with the SWRCB a<br />

notice of intent (“NOI”) to initiate permit coverage, and a Notice of Termination (“NOT”) to<br />

terminate permit coverage. The NOI will give the Contractor a WDID number which shall be<br />

pertinent for the SWPPP described below.<br />

2. Contractor shall prepare, maintain, update and implement a site-specific Storm Water<br />

Pollution Prevention Plan (“SWPPP”) in compliance with all the requirements and conditions<br />

of the <strong>Construction</strong> General Permit and any existing Port Storm Water Ordinance while<br />

construction is ongoing. The SWPPP shall include a Storm Water Sampling and Analysis<br />

Plan (“SWSAP”) in full compliance with the <strong>Construction</strong> General Permit. At least 25 business<br />

days before commencement of construction activities, the SWPPP shall be submitted to the<br />

Port for comment and/or approval. <strong>Construction</strong> shall not commence until the Port has<br />

approved the SWPPP. Contractor shall keep and maintain an updated copy of the SWPPP at<br />

the construction site available for inspection during the course of the construction activities.<br />

Contractor shall deliver revised or updated SWPPPs whenever substantive modifications are<br />

made, and at least annually by September 15.<br />

i. As a condition of permit issuance, the contractor shall submit the SWPPP to the City<br />

of Oakland as soon as practically possible. Contact Jeff Hutcher at (510) 238-2953.<br />

ii. <strong>Construction</strong> activities shall not be permitted to commence until the SWPPP is<br />

approved by the Port of Oakland. Contact Colleen Liang at (510) 627-1198.<br />

3. Contractor shall undertake all monitoring, sampling and reporting required by the <strong>Construction</strong><br />

General Permit, and applicable to construction activities, and to provide the results of such<br />

inspections, monitoring, sampling and reporting to Port within three (3) days after the<br />

completion of such activity, or as otherwise directed by the Port.<br />

4. Contractor shall provide the Port the general contractor’s certification of compliance in<br />

accordance with the <strong>Construction</strong> General Permit at least 15 days prior to the submittal date<br />

of each annual Port certification of compliance, and at such times as Port may reasonably<br />

request, while construction is ongoing.<br />

5. <strong>Construction</strong> activities shall be considered ongoing until a NOT and post-construction Best<br />

Management Practices plan (if required) are filed with and approved by the California<br />

Regional Water Quality Control Board (“RWQCB”) as provided by the <strong>Construction</strong> General<br />

Permit.<br />

6. If the construction site does not comply with these Specifications, Contractor shall, at its cost,<br />

promptly take all action necessary to bring the construction site into compliance. Upon receipt<br />

of any enforcement action against the Port for alleged violation of the <strong>Construction</strong> General<br />

Permit, whether by a 60-day notice letter from a citizen pursuant to 42 U.S.C. Section 1365(a),<br />

or by a notice of violation, a notice to comply, cease and desist order, cleanup and abatement<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

END OF SECTION 01050<br />

order or other formal or informal enforcement action from the RWQCB, the Port may, at its<br />

election, take all action reasonably necessary, for a period up to six months, to bring the<br />

construction site into compliance with the <strong>Construction</strong> General Permit and applicable<br />

Environmental Laws. In this case, Federal Express will deduct payment cost from contracted<br />

sum.<br />

7. At completion of construction Contractor shall provide to Federal Express all documents and<br />

records prepared in association with the <strong>Construction</strong> General Permit. Such documents shall<br />

include a copy of each and every report, document required by the Clean Water Act, any<br />

correspondence received from or transmitted to any governmental agency concerning storm<br />

water matters and compliance with applicable Environmental Laws, and any notice or claim<br />

alleging noncompliance with applicable Environmental Laws concerning the Premises.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01052 - EXISTING FACILITIES AND EQUIPMENT<br />

PART I - GENERAL<br />

1.1 INTERFACES<br />

1.2 TITLE<br />

A. Interfaces with building and existing facilities are as shown on the Drawings. The Contractor<br />

shall be responsible for determining and assuring compliance with all interface requirements<br />

relating to the items to be supplied in accordance with the Contract Documents.<br />

B. The Contractor shall familiarize itself with existing conditions at the Site and verify the location<br />

of the facilities, equipment, and/or utilities to be installed.<br />

C. The Contractor shall be responsible for obtaining whatever additional information it may require<br />

via Site visits. The Contractor shall, by any means (including field measurements) determine<br />

actual Site conditions. All design adjustments resulting from these studies shall be identified to<br />

Federal Express in writing. Failure by the Contractor to do so shall not relieve it of the<br />

responsibility for successfully performing the Work without additional expense to Federal<br />

Express.<br />

D. Federal Express assumes no responsibility for representations concerning Site conditions made<br />

by any of its agents unless such representations are stated in the Contract Documents.<br />

A. Where existing equipment or property is to be removed as a part of the Work, the title to such<br />

equipment and property shall remain in the name of Federal Express and the equipment or<br />

property shall not be taken off Site unless specifically authorized in writing by Federal Express.<br />

1.3 TESTING<br />

A. Federal Express will require the Contractor to test any component or assembly that may have<br />

been affected by work in the area.<br />

B. The Contractor shall notify the <strong>Construction</strong> Manager at least one week before the beginning of<br />

assembly and testing to enable <strong>Construction</strong> Manager's representatives to be present.<br />

C. After testing, Federal Express' existing system shall remain in place and function in the same<br />

manner and mode as before testing.<br />

END OF SECTION 01052<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01063 - PERSONNEL BEHAVIOR<br />

PART 1 GENERAL<br />

1.1 SECTION INCLUDES<br />

A. This Section includes Federal Express <strong>Corporation</strong>'s policy for the conduct of Contractors,<br />

subcontractors, consultant’s and all other personnel in the Contractor’s employ.<br />

1.2 GENERAL REQUIREMENTS<br />

A. The Contractor/Consultant shall ensure that its personnel observe and adhere to the safety and<br />

security regulations as set forth in the Contract Documents.<br />

B. Personnel found in violation of these policies will not be permitted re-entry to the facility.<br />

1.3 AUTHORIZED AREAS<br />

A. Personnel shall remain in the designated areas assigned to them.<br />

B. Personnel shall remain clear of aircraft. There is absolutely no valid excuse for personnel to be<br />

on or near aircraft.<br />

1.4 SMOKING<br />

A. Personnel are not permitted to smoke in Federal Express <strong>Corporation</strong>'s buildings, facilities, or on<br />

ramps.<br />

B. Smoking is permitted inside Consultant's/Contractor's on site trailers and fully enclosed shack.<br />

1.5 ALCOHOL ABUSE<br />

A. The consumption, possession, distribution, sale, use or transportation of alcohol in vehicles is<br />

expressly prohibited on the Federal Express <strong>Corporation</strong>'s premises. Such activities will result in<br />

immediate expulsion from the premises and the notification of the proper local authorities.<br />

B. Being under the influence of alcohol while on the Federal Express <strong>Corporation</strong>'s premises is<br />

expressly prohibited and will result in immediate expulsion from the premises.<br />

1.6 DRUG ABUSE<br />

A. The possession, consumption, sale, use or transportation of illegal, controlled drugs or<br />

substances in vehicles is expressly prohibited on the Federal Express <strong>Corporation</strong>'s premises.<br />

B. Illegal, controlled drugs and substances include, but are not limited to narcotics, depressants,<br />

stimulants, marijuana, and hallucinogenic drugs. Such activities as listed above will result in<br />

immediate expulsion from the premises and the notification of the proper local authorities.<br />

C. Being under the influence of illegal, controlled drugs or substances while on the Federal Express<br />

<strong>Corporation</strong>'s premises is expressly prohibited and will result in expulsion from the premises and<br />

the notification of the proper local authorities.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.7 FIREARMS AND WEAPONS<br />

A. The possession, carrying, distribution, sale, use or transportation of firearms or weapons in<br />

vehicles is expressly prohibited on the Federal Express <strong>Corporation</strong>'s premises. This applies, but<br />

is not limited to teargas dispensers (and similar disabling devices), mace, guns, starting pistols,<br />

flare pistols and pocket or hunting knives with a blade exceeding three inches in length. Such<br />

activities as listed above will result in immediate expulsion from the premises and notification of<br />

the proper local authorities.<br />

B. Unless specifically authorized by Federal Express <strong>Corporation</strong>'s Managing Director of Security,<br />

bringing firearms or weapons on Federal Express <strong>Corporation</strong>'s premises is strictly prohibited.<br />

1.8 MISCELLANEOUS<br />

A. Although not all inclusive, the following is a list of specific violations that may result in immediate<br />

expulsion from the premises and/or prosecution.<br />

1. Disruptive Conduct.<br />

2. Insubordination.<br />

3. Deliberate destruction or defacement of Federal Express <strong>Corporation</strong>'s facilities or equipment<br />

4. Violation of safety or security regulations.<br />

5. Loss or suspension of any license or other qualification necessary to legally perform work.<br />

6. Any other act obviously and significantly detrimental to the best interests of the Federal<br />

Express <strong>Corporation</strong>.<br />

PART 2 PRODUCTS (NOT USED)<br />

PART 3 EXECUTION (NOT USED)<br />

END OF SECTION 01063<br />

PERSONNEL BEHAVIOR 01063 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01075 - TESTING LABORATORY SERVICES<br />

PART 1 - GENERAL<br />

1.1 DESCRIPTION<br />

A. Work included:<br />

1. Cooperate with the <strong>Construction</strong> Manager's selected testing laboratory and all others<br />

responsible for testing and inspecting the Work.<br />

2. Provide other testing and inspecting as specified to be furnished by the Contractor in this<br />

section and/or elsewhere in these specifications.<br />

B. Related work described elsewhere:<br />

1. Requirements for testing may be described in various other sections of these<br />

specifications.<br />

2. Where no testing requirements are described, but the <strong>Construction</strong> Manager or Owner<br />

decide that testing is required, the Owner may direct that such testing be performed under<br />

current standards for testing. Payment for such testing will be made as described in this<br />

section.<br />

3. Quality Requirements Section 01400.<br />

C. Work not included:<br />

1.2 QUALITY ASSURANCE<br />

1. Selection of testing laboratory: The <strong>Construction</strong> Manager will select a pre-qualified<br />

independent testing laboratory.<br />

2. Payment for initial testing: The <strong>Construction</strong> Manager will pay for initial services of the<br />

testing laboratory as further described in this section.<br />

A. Qualifications of testing laboratory: The testing laboratory will be qualified to the Owner's approval<br />

in accordance with ASTM E 329.<br />

B. Codes and standards: Testing, when required, will be in accordance with pertinent codes and<br />

regulations and with selected standards of the American Society for Testing and Materials.<br />

1.3 PRODUCT HANDLING<br />

A. Promptly process and distribute copies of test reports and related instructions to ensure necessary<br />

retesting and replacement of materials with the least possible delay in progress of the work.<br />

1.4 PAYMENT FOR TESTING<br />

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A. The <strong>Construction</strong> Manager will pay for initial testing services, except where the provision of initial<br />

testing services is indicated as the Contractor's responsibility.<br />

B. If initial tests indicate non-compliance of an item with Contract documents, the cost of initial tests<br />

associated with that item's noncompliance will be deducted from the Contract Sum.<br />

C. Retesting: When initial tests indicate non-compliance with the Contract Documents, all subsequent<br />

retesting occasioned by the non-compliance shall be performed by the same testing agency and<br />

the costs thereof will be deducted from the Contract Sum.<br />

1.5 CODE COMPLIANCE TESTING<br />

A. Inspections and tests required by codes or ordinances, or by a plan approval authority, and which<br />

are made by a legally constituted authority, shall be the responsibility of and shall be paid for by the<br />

Contractor, unless otherwise provided in the Contract Documents.<br />

1.6 CONTRACTOR'S CONVENIENCE TESTING<br />

A. Inspecting and testing performed exclusively for the Contractor's convenience shall be the sole<br />

responsibility of the Contractor.<br />

1.7 INSPECTION BY CONSTRUCTION MANAGER’S OR OWNER'S PERSONNEL<br />

A. From time to time, personnel in the employ of the <strong>Construction</strong> Manager or Owner may inspect the<br />

work where the work is in progress, but shall have no authority to direct the Contractor or request<br />

changes in the work except through the <strong>Construction</strong> Manager.<br />

1.8 COOPERATION WITH TESTING LABORATORY<br />

A. Representatives of the testing laboratory shall have access to the work at all times. Provide<br />

facilities for such access in order that the laboratory may properly perform its function.<br />

1.9 TAKING SPECIMENS<br />

A. Specimens and samples for testing, unless otherwise provided in the Contract Documents, will be<br />

taken by the testing personnel. Sampling equipment and personnel will be provided by the testing<br />

laboratory. Deliveries of specimens and samples to the testing laboratory will be performed by the<br />

testing laboratory.<br />

1.10 SCHEDULES FOR TESTING<br />

A. Establishing the schedule:<br />

1. By advance discussion with the testing laboratory,, determine the time required for the<br />

laboratory to perform its tests and to issue each of its findings.<br />

2. Provide required time within the construction schedule.<br />

3. Revising the schedule: When changes of construction schedule are necessary during<br />

construction, coordinate such changes of schedule with the testing laboratory as required.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

4. Adherence to schedule: When the testing laboratory is ready to test according to the<br />

established schedule, but is prevented from testing or taking specimens due to<br />

incompleteness of the work, all extra charges for testing attributable to the delay may be<br />

back-charged to the Contractor and shall not be borne by the Owner.<br />

1.11 ALTERNATIVE INSPECTION PROCEDURE<br />

A. The <strong>Construction</strong> Manager shall have the right to required alternative inspection procedure other<br />

than as specified when, in the <strong>Construction</strong> Manager’s judgment; other inspections are required to<br />

demonstrate compliance with the Contract requirements. Costs of such alternative inspections will<br />

be borne by the Owner if products are found to comply; otherwise, costs shall be borne by the<br />

Contractor.<br />

END OF SECTION 01075<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01090 - ENVIRONMENTAL PROTECTION DURING CONSTRUCTION<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. The work covered by this section consists of furnishing all labor, material and equipment and<br />

performing all work required for the prevention of environmental pollution during and as the<br />

result of construction operations under this contract except for those measures set forth in<br />

other sections of these specifications. For the purpose of this specification, environmental<br />

pollution is defined as the presence of chemical, physical or biological elements or agents<br />

which adversely affect human health or welfare; unfavorably alter ecological balances of<br />

importance to human life; affect other species of importance to man, or degrade the utility of<br />

the environment for aesthetic and recreational purposes. The control of environmental<br />

pollution requires consideration of air, water, and land, and involves noise, solid waste<br />

management and management of radiant energy and radioactive materials, as well as other<br />

pollutants.<br />

1.2 APPLICABLE REGULATIONS<br />

A. In order to prevent, and to provide for abatement and control of, any environmental pollution<br />

arising from the construction activities of the Contractor and his subcontractors in the<br />

performance of this contract, they shall comply with all applicable federal, state, and local<br />

laws, and regulations concerning environmental pollution control and abatement<br />

specifications.<br />

1.3 NOTIFICATION<br />

A. The Owner or <strong>Construction</strong> Manager will notify the Contractor in writing of any<br />

noncompliance with the foregoing provisions. The Contractor shall, after receipt of such<br />

notice, immediately take corrective action. Such notice, when delivered to the Contractor or<br />

his authorized representative at the site of the work, shall be deemed sufficient for the<br />

purpose. If the Contractor fails or refuses to comply promptly, the Owner or <strong>Construction</strong><br />

Manager may issue an order stopping all or part of the work until satisfactory corrective<br />

action has been taken. No part of the time lost due to any such stop orders shall be made<br />

the subject of a claim for extension of time or for excess costs or damages by the Contractor<br />

unless it was later determined that the Contractor was in compliance.<br />

1.4 SUBCONTRACTORS<br />

A. Compliance with the provisions of this section by subcontractors shall be the responsibility of<br />

the Contractor.<br />

1.5 IMPLEMENTATION<br />

A. Prior to commencement of the work, the Contractor shall:<br />

1. Submit in writing his proposals for implementing this section for environmental<br />

pollution control.<br />

2. Meet with representatives of the <strong>Construction</strong> Manager to develop mutual<br />

understanding relative to compliance with this provision and administration of the<br />

environmental pollution control program.<br />

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1.6 CLEANING SERVICES<br />

A. The Contractor shall furnish daily cleaning services for his offices, shops, and other facilities<br />

of his on the project site and perform any required maintenance of such facilities and<br />

surrounding grounds as deemed necessary by the <strong>Construction</strong> Manager or Owner during<br />

the entire life of the contract. Services shall be performed at such time and in such a manner<br />

to least interfere with the operations. Services shall be accomplished to the satisfaction of<br />

the <strong>Construction</strong> Manager and Owner.<br />

B. The Contractor shall provide daily trash collection and cleanup of the project trailer and<br />

adjacent outside areas of trash and debris generated from his own work. The Contractor<br />

shall dispose of all such discarded debris and trash in a manner approved by the<br />

<strong>Construction</strong> Manager and deposit such debris in receptacles provided and maintained by<br />

the Contractor for such disposal. No separate payment will be made for these Contractor<br />

furnished services, and all costs thereof shall be incidental to the contract.<br />

1.7 DUST CONTROL<br />

A. Dust Control will be the responsibility of the Contractor, and will have to conform according to<br />

airport requirements. Dust control shall be accomplished in several ways depending on the<br />

nature of the dust accumulation such as via water truck, tarps, or street sweeper. The<br />

contractor shall be responsible for mitigating dust pollution as necessary and also when<br />

requested by the <strong>Construction</strong> Manager at no cost to the Owner.<br />

1.8 STREET SWEEPING<br />

A. Related to “DUST CONTROL” above, the contractor shall pay special attention to the<br />

accumulation of dust outside of the limits of construction both inside the AOA and on Sally<br />

Ride and Air Cargo Way and inside the Metroplex Building. The Contractor shall provide<br />

street sweeping services as necessary or as directed by the <strong>Construction</strong> Manager at no<br />

additional cost to the Owner.<br />

1.9 MAINTENANCE OF POLLUTION CONTROL FACILITIES DURING CONSTRUCTION<br />

A. During the life of this contract, the Contractor shall maintain all facilities constructed for<br />

pollution control under this contract as long as the operations creating the particular pollutant<br />

area being carried out or until the material concerned has become stabilized to the extent<br />

that pollution is no longer being created.<br />

1.10 JOB SAFETY PROGRAM<br />

A. All construction work of this project shall be performed in compliance with the Occupational<br />

Safety and Health Act of 1970 or with local or state occupational safety and health<br />

regulations enforced by an agency of the locality or state under a plan approved by the U.S.<br />

Department of Labor Occupational Safety and Health Administration (OSHA).<br />

B. In pursuit of this compliance, within 10 calendar days after receipt of Notice to Proceed, the<br />

Contractor shall submit to the <strong>Construction</strong> Manager a proposed Job Safety Program which<br />

shall be designed to provide a system by which hazards on the project site will be controlled<br />

to minimize or eliminate occupational injuries or illnesses during performances of the<br />

Contract.<br />

C. Proposed Job Safety Program shall state that subcontractors will be required to comply with<br />

the General Contractor's Job Safety Program and the job safety rules and requirements<br />

ENVIRONMENTAL PROTECTION DURING CONSTRUCTION 01090 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

END OF SECTION 01090<br />

issued under the authority of that program.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01112 - SAFETY AND SECURITY REQUIREMENTS<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes the Contractor’s responsibilities to comply with Federal Express’ safety and security<br />

requirements and with all TSA security requirements.<br />

1.2 REFERENCES<br />

A. The latest edition of the following references shall apply:<br />

1. OSHA “Occupational Safety and Health Administration”, U.S. Department of Labor<br />

1.3 SUBMITTALS<br />

a. 29 CFR Part 1910, “OSHA Standards for General Industry”<br />

b. 29 CFR Part 1926, “Safety and Health Regulations for <strong>Construction</strong>”<br />

A. Security Vendor ID Request Form (Exhibit A this Section)<br />

1. Criminal Checks<br />

B. <strong>Construction</strong> Employee Listing (Exhibit B this Section)<br />

1. Contractor<br />

2. Sub-contractor on-site<br />

C. Request for Contractor Vehicular Ramp Pass (Exhibit C this Section)<br />

D. <strong>Construction</strong> Notification (Exhibit D this Section)<br />

1. Contractor<br />

2. Contractor’s Project Manager<br />

E. Comply with safety and health standards, regulations and orders issued under state and Federal Express<br />

status.<br />

1. Comply with Federal Express’ safety and security requirements and applicable OSHA<br />

requirements when on Federal Express’ premises. Ensure that employees:<br />

a. Comply with OSHA work and record keeping requirements in 29 CFR parts 1910 and 1926.<br />

b. Understand and follow Federal Express’ safety and security requirements as described in<br />

Appendix D: FedEx Contractor Safety Requirements.<br />

F. No one within the Contractor’s control shall enter or remain upon the site if, in the <strong>Construction</strong> Manager’s<br />

or Federal Express’ opinion, they would create a hazard to aircraft or operations.<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

G. No materials shall be brought onto, or remain upon any part of the site, runways, taxiways or aprons, if in<br />

the <strong>Construction</strong> Manager’s or Federal Express’ opinion, they would create a hazard.<br />

H. Enter upon Federal Express’ premises only when authorized by Federal Express or accompanied by a<br />

representative of Federal Express to escort Contractor employees and equipment to the point of<br />

operation.<br />

1. Comply with Federal Express’ requirements for means of ingress, egress and on-site activities as<br />

applied to personnel, equipment and facilities.<br />

I. Maintain and preserve a safe and healthy working environment free from risk or potential hazards. Ensure<br />

that tasks are performed in the safest way possible and that employees wear approved safety equipment.<br />

1. Employees who operate equipment in an unsafe manner or who fail to observe written or posted<br />

safety regulations will be subject to expulsion by Federal Express.<br />

1.4 TRANSPORTATION SECURITY ADMINISTRATION (TSA) REQUIREMENTS<br />

A. Comply with all Transportation Security Administration (TSA) requirements and process. New 2007<br />

requirements substantially increased the number of individuals subject to Security Identification Display<br />

Area (SIDA) requirements with significant fines imposed for non-compliance.<br />

1. The Federal Express property is included as part of the Oakland Airport SIDA.<br />

2. All existing Federal Express badged Vendors who do not currently have a SIDA badge and who<br />

require unescorted access on Federal Express’ property shall undergo a fingerprint-based Criminal<br />

History Records Check (CHRC) as a government requirement.<br />

3. Currently unbadged Vendors that will require unescorted access on Federal Express property must<br />

obtain new Vendor badges.<br />

4. ChoicePoint, an outside vendor, is assisting Federal Express in fingerprinting all individuals who<br />

require CHRCs.<br />

5. Contractor shall pay for all costs associated with obtaining SIDA badging.<br />

6. All fines for non-compliance with SIDA requirements shall be the sole responsibility of the<br />

Contractor.<br />

7. Individuals with Port of Oakland issued security badges may be eligible to enter Federal Express<br />

areas requiring a SIDA security clearance. Some Port of Oakland security badges allow for access<br />

to only certain portions of airport property.<br />

B. Process to Obtain Fingerprint-Based CHRC:<br />

1. To gain access for fingerprinting, obtain letters (on company letterhead) that informs Federal<br />

Express Security that you are to be fingerprinted. At fingerprinting two forms of government-issued<br />

identification (birth certificate, valid U.S. Passport, valid Certificate of U.S. Citizenship, valid<br />

Certificate of Naturalization, Unexpired foreign passport with I-551 stamp or attached Form I-94<br />

indicating unexpired employment authorization, or valid California Driver’s License) shall be<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

furnished.<br />

2. One SIDA training class will be provided by Federal Express. It is the responsibility of the<br />

Contractor to verify that all personnel that will require unescorted access at the site, including all<br />

subcontractor personnel, attend and complete the 1 to 2 hour training course.<br />

1.5 PORT OF OAKLAND REQUIREMENTS<br />

A. The modifications of any AOA fences is strictly regulated by the Port of Oakland and the TSA. It shall be<br />

required for the TSA to formally approve any such modifications in advance of work proceeding. There are<br />

two classifications of modifications. Notify the <strong>Construction</strong> Manager and the Architect / Engineer 120<br />

days prior to any planned AOA fence relocation:<br />

1. Less than 60 days: When an existing AOA fence is modified for less than 60 days at the end of<br />

which the original layout of the fence shall be restored in full. The Contractor shall give an<br />

informational notification to the TSA of a changed condition to the established fence boundaries.<br />

No approval is required except from the Port of Oakland Aviation Security Department.<br />

2. More than 60 days. When an existing AOA fence is modified for more than 60 days at the end of<br />

which the original layout of the fence may be restored in full or not if the design is intended for a<br />

permanent change to the boundary. This would be considered a formal Airport Security Program<br />

amendment, which can take up to 60 days for the TSA to review and process, and requires formal<br />

approval from the TSA before work can proceed.<br />

The Port contact(s) shall be the same as outlines in subsection B below.<br />

B. The Port of Oakland requires the contractor to submit a SECURITY PLAN to them as soon as possible for<br />

movements in and out of the AOA via secured Port of Oakland gates. Existing FedEx controlled truck<br />

access gates are not considered to be Port controlled, but the contractor shall inform the Port of Oakland<br />

of the plan to use such gates.<br />

This plan must include, but is not limited to the following information:<br />

1. Approximate construction schedule<br />

2. Gates that will be utilized<br />

3. Entity that will be posted at each gate and approximate times for these posts<br />

4. Vicinity maps and or photos<br />

5. Sketches adapted from the plans<br />

For more information, contact the Port of Oakland upon award of contract. The Dontractor shall not be<br />

permitted to work within the AOA until an approved security plan is on file with the Port of Oakland as well<br />

as the <strong>Construction</strong> Manager. For the Port of Oakland, contact the following:<br />

• Douglas Mansel (510) 563-2889 (office), (510) 715-8997 (cell)<br />

• Matt Davis<br />

• Joseph Orcutt<br />

• James Trickel<br />

1.6 WORKER IDENTIFICATION PROVIDED BY FEDERAL EXPRESS<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. FedEx does not guarantee that all Vendors and Contractors will be allowed to obtain SIDA clearance<br />

badges. Issuance is handled on a case-by-case basis. The Contractor should inquire about obtaining<br />

clearance as soon as being awarded the project.<br />

B. Key employees requiring access to the site may be issued a laminated photo identification badge by<br />

Federal Express (Vendor photo I.D. badge). The badge will display the employee’s name and<br />

Contractor’s name, and must be presented to Federal Express’ security to gain entry to the Site.<br />

1. The issued badge will have means of attachment to the employee’s clothing and shall be so worn<br />

above the waist on the outermost garment and kept visible at all times.<br />

2. The badges will remain the property of Federal Express and shall be surrendered to Federal<br />

Express upon request or expiration of the Contract.<br />

C. For each person required to have a Vendor photo I.D. badge, obtain a criminal check completed for each<br />

location where the applicant has lived during the previous ten (10) years. Criminal background checks<br />

cannot be more than ninety (90) days old. Use one of the following agencies. (Note: No others will be<br />

accepted.)<br />

1. CHOICEPOINT (800) 749-9556<br />

2. BLUE LINE INVESTIGATIONS (901) 266-7100<br />

3. NATIONAL INFORMATION AGENCY (901) 521-6763<br />

4. CARGO GROUP INC. (800) 645-4556<br />

a. These firms will conduct criminal background checks at all locations where the person has<br />

lived for the specified period.<br />

b. A fee will be charged for each county lived in during the specified period.<br />

These agencies will need the following information for each applicant:<br />

a. Full Name<br />

b. Date of Birth<br />

c. Social Security Number<br />

d. Present and past addresses for the time period specified above.<br />

D. Submit the original of the criminal check results along with a completed Security Vendor ID Request Form.<br />

Make criminal checks once a year.<br />

E. Submit a fully completed <strong>Construction</strong> Employee Listing form (Exhibit B this Section) a minimum of fifteen<br />

days before beginning work at the Site. Each employee of the Contractor and its sub-contractors engaged<br />

in the performance of the Work at the Site shall be listed on the form. Attach additional sheets as<br />

necessary.<br />

1.6 CONSTRUCTION PERSONNEL WITHOUT SECURITY SIDA CLEARANCE<br />

A. All individuals who require unescorted access to the Port of Oakland SIDA area also known as the “Airport<br />

Operations Area” (AOA) need to have an appropriate security badge issued either by Federal Express or<br />

the Port of Oakland (refer to Sections above for more information). With the exception of FedEx’s Parking<br />

Lot A, Lot B and the Senior Lot, the entirety of the Federal Express facility is an AOA area. Those<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

individuals who do not have an appropriate security clearance will need to be escorted while on the<br />

property by an individual or individuals with an appropriate security clearance.<br />

B. Eligible escorts:<br />

1. Four escort options are available for construction personnel without SIDA clearance:<br />

a. Federal Express employees with Federal Express SIDA clearance badge.<br />

b. Federal Express vendor with Federal Express issued SIDA clearance badge.<br />

c. Other construction personnel who have obtained SIDA clearance either through Federal<br />

Express or the Port of Oakland. Additional escort limitations may be applicable to<br />

individuals with Port of Oakland clearance.<br />

d. Escorts supplied by Aviation Safeguards Inc. who provides security staff for the entire<br />

Federal Express facility.<br />

C. Additional requirements to gain access to construction site:<br />

1. <strong>Construction</strong> personnel shall be allowed to gain access to the AOA either by coming through a<br />

Federal Express security check-point, or through an approved construction entrance.<br />

2. FedEx security check point: Unbadged individuals that enter through a FedEx security check-point<br />

are required to show identification in the form of either a driver’s license, or passport, or DMV<br />

issued identification card. The individual who will act as the escort for the unbadged individual(s)<br />

will also be required to show his or her SIDA badge and sign for the unbadged individual(s). FedEx<br />

security will issue each unbadged individual a vest to be worn at all times while on FedEx property.<br />

3. <strong>Construction</strong> entrance: Unbadged individuals who enter through an approved construction<br />

entrance become the sole responsibility of the General Contractor. The General Contractor is<br />

required to keep track of every badged and unbadged individual on site at all times, and shall<br />

provide badged escorts in a manner compliant to rules and regulations set by the TSA.<br />

See section 1.8 in this section for important information related to accessing AOA gates.<br />

D. Escort responsibilities:<br />

1. In general, all escorted individuals must remain in clear view of each designated escort at all times.<br />

2. TSA regulations limit the number of individuals that an escort is eligible to supervise at any one<br />

time. The Contractor is responsible for referring to these regulations when determining the number<br />

of escorts required at all times.<br />

E. Additional escort restrictions for individuals with Port of Oakland SIDA clearance:<br />

1. The Port of Oakland limits the number of badged individuals who are permitted to act as escorts.<br />

These individuals must be individually cleared to act as escorts. When approved, and individual<br />

with such a clearance will be issued an “ESCORT” sticker which needs to be visible on the<br />

individuals Port of Oakland SIDA clearance badge.<br />

F. Escorts provided by Aviation Safeguards Inc:<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Escorts procured from Aviation Safeguards Inc. shall be coordinated through Federal Express.<br />

Contractor shall contact the following FedEx personnel no less than 48 hours prior to when an<br />

escort is needed:<br />

a. Stephen Walker: 510-639-3804 (office), 510-639-3825 (cell), stephen.l.walker@fedex.com<br />

b. Daniel Roldan<br />

c. Stewart Prophett<br />

2. Contractor is responsible for determining and specifying the number of escorts needed and for the<br />

duration that each escort will need to be on duty.<br />

3. Contractor is responsible for all costs associated with hired escorts, including overtime hours.<br />

1.7 WORKER IDENTIFICATION PROVIDED BY THE CONTRACTOR<br />

A. In addition to identification supplied by Federal Express, the Contractor shall provide each of its<br />

employees and sub-contractor’s employees with a Photo I.D. Badge.<br />

B. Badges must be presented to gain entry to the Site. The Contractor shall provide monitoring to ensure that<br />

only its authorized personnel bearing badges are admitted to the facility.<br />

C. When additional security measures are required, Federal Express will present these at the Pre-Bid<br />

Meeting.<br />

1.8 ACCESS GATES<br />

A. Upon receipt of a complete list of sub-contractors (and sub sub-contractors), Federal Express’<br />

Representative will notify the Contractor, in writing, of the designated gates(s) to be used by it and its subcontractors.<br />

Signs may be posted by Federal Express at each gate displaying the names of contractors<br />

and sub-contractors who use that gate.<br />

B. It shall be the Contractor’s responsibility to maintain any reserved gate system identified by Federal<br />

Express and to take immediate action to remedy problems that result in picketing directed at the<br />

Contractor.<br />

C. The access gate(s) described above will be the only authorized entry and exit point(s) to Federal Express’<br />

facility for Contractor employees.<br />

D. Access gates leading into a non-AOA portion of the job may be manned by any appropriate and<br />

responsible person that is an agent of the contractor or associated subcontractors.<br />

E. Access gates that lead into an AOA portion of the site may only be opened, closed, and manned by the<br />

following individuals:<br />

1. Port of Oakland security personnel (ABC Security guard)<br />

2. FedEx security personnel (Aviation Safeguard guard)<br />

3. Alameda County Sherriff<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

The contractor shall be required to post such a guard at the gate at all times when intermittent or<br />

occasional entrances/exits are possible. The costs associated with these services shall be included in the<br />

bid. The contractor is responsible for contacting each security agency to determine pricing on an hourly<br />

basis to be used for the bid.<br />

1.9 CONSTRUCTION VEHICLE ACCESS TO AIRPORT FACILITIES<br />

A. The Contractor shall obtain construction vehicle passes for access to the ramp area by submitting a<br />

completed Request for Vehicle Ramp Passes (Exhibit C this Section).<br />

1. Vehicle Ramp Passes will be authorized by Federal Express on a need to enter basis.<br />

a. Apply for passes a minimum of seven days before beginning Work on the Site.<br />

b. Vehicles without authorized Passes will not be allowed entry to the Site.<br />

2. Unless otherwise authorized, the Contractor and each subcontractor will be permitted no more than<br />

one (1) vehicle per trade. Each vehicle shall be:<br />

a. Owned or hired by the Contractor or its subcontractor(s).<br />

b. Covered by Contractor’s insurance.<br />

c. On a pre-approved list.<br />

d. Identified (marked) in accordance with airport regulations and the requirements of this<br />

Section, and the requirements of the Port.<br />

3. Vehicle Ramp Passes will be issued for the duration of the Contractor's insurance certificate and<br />

will be renewed if required, pending submittal of required documentation. Monitor expiration dates<br />

and submit documentation in a timely manner.<br />

4. Vehicle Ramp Passes remain the property of Federal Express and shall be surrendered to Federal<br />

Express upon request, expiration, or completion of the Work (prior to final payment).<br />

5. Visibly display Vehicle Ramp Passes on the left dash of the vehicle. Drivers shall stop at the<br />

construction guard gate for clearance and verification<br />

a. Accuracy of information on the Vehicle Ramp Pass will be verified by Federal Express’<br />

security staff.<br />

6. Altered Vehicle Ramp Passes will be confiscated and the vehicle will not be allowed entry to<br />

Federal Express’ property.<br />

B. Vehicle Identification (Markings) - Passenger type vehicles, including pickup trucks: display the company<br />

name on each front door of the vehicle. The company name shall be readable at a distance of no less<br />

than 250 feet.<br />

1. Specialized equipment such as bulldozers, cranes, etc. will be exempt from this requirement.<br />

C. Ramp Escort Requirements - Provide a ramp escort for each vehicle that is not marked in accordance with<br />

the requirements of this section and not driven by a trained individual with worker identification in<br />

accordance with this section.<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 7


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. The Contractor's field superintendent shall assign individuals responsible for escort services.<br />

2. The escort driver shall make sole determination of when the escort can be safely made.<br />

3. Provide priority escorts for trucks delivering concrete, asphalt, and concrete treatment base.<br />

D. Vehicles shall not be parked inside Federal Express Express’ buildings. Park vehicles only in designated<br />

areas.<br />

E. With the exception of construction delivery trucks such as concrete trucks and those delivering<br />

construction materials, vehicles not having a pass will not be allowed entry to the facility.<br />

F. Vehicles found to be in violation of ramp safety procedures will be expelled from the premises and not<br />

allowed re-entry.<br />

1.10 RAMP SAFETY PROCEDURES<br />

A. Review all Ramp Safety Procedures to employees with all contractor and subcontractor representatives<br />

that will be on site.<br />

1.11 FOREIGN OBJECT DAMAGE<br />

A. The intake action of an aircraft jet engine poses minimal threat to personal safety but it presents a serious<br />

threat to the safety of the engine. A jet engine is extremely susceptible to foreign object damage. A small<br />

piece of metal, rock, a screw or even a small piece of paper can result in costly damage if inhaled by the<br />

engine. It can even jeopardize the crew and the aircraft in the event of engine failure.<br />

B. Each ramp and taxiway in the vicinity of the Site shall be thoroughly inspected daily for foreign objects and<br />

foreign objects found shall be removed.<br />

1.12 ON SITE SAFETY REQUIREMENTS<br />

A. On a weekly basis, perform a Site safety inspection, prepare an inspection report and meet with Federal<br />

Express to discuss the results of the inspection.<br />

B. Federal Express reserves the right to make periodic safety inspections of the Site, note any discrepancies<br />

and report them to the Contractor for corrective action.<br />

C. Accidents involving Contractor's employees resulting in property damage or bodily injury shall be reported<br />

to Federal Express’ Representative immediately.<br />

D. In situations where Federal Express' employees may be working in areas below areas in which the<br />

Contractor's (or its sub-contractor's) employees may be working provide safety procedures as are<br />

necessary to prevent injuries to anyone in the area.<br />

E. These safety procedures shall include, but are not limited to, the provision and installation of fireproof<br />

blankets that will protect such employees from falling sparks, nuts, bolts, tools, welding rods, etc.<br />

1. Fireproof blankets shall be suspended from above so that floors and work areas below are left<br />

completely clear.<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 8


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

F. Identify the locations of Federal Express' Express’ nearest existing emergency facilities (such as first aid<br />

supplies, emergency eye wash showers and fountains) and provide additional emergency facilities within<br />

the Site as required by OSHA.<br />

G. Safety flagging and barricading requirements:<br />

1. Provide total perimeter safety flagging (triangular carnival flags) and signage for areas of the Site<br />

where Federal Express’ personnel could be injured due to construction activities, falling materials,<br />

equipment, debris, hazardous conditions, etc.<br />

2. Signage shall consist of OSHA approved flexible plastic signs measuring a minimum of 9 by 12<br />

inches with a center line distance between the signs of not more than 15 feet. The following<br />

information shall be indicated on each sign:<br />

"DANGER - OVERHEAD CONSTRUCTION"<br />

"HARD HAT AREA"<br />

1.13 ENFORCEMENT OF RULES AND REGULATIONS<br />

A. Federal Express' security staff will be on duty at all times to assist in the enforcement of safety and<br />

security regulations but it is solely the Contractor's responsibility to ensure its employees compliance.<br />

B. Federal Express' security staff will respond upon notification when violations are committed and actions to<br />

correct these violations will be taken immediately through Federal Express' Representative.<br />

C. Contractor's employees will be subject to lunch box, tool box and vehicle inspections.<br />

1.14 RESTRICTED ZONES AT AIRPORT FACILITIES<br />

A. Federal Express Aviation Administration rules require a clear zone of not less than six (6) feet minimum,<br />

both inside and outside airport ramp security fencing. Local airport requirements may be greater than this,<br />

and shall be complied with. Contractor shall assure that this zone is free of its equipment, vehicles, and<br />

personnel at all times.<br />

B. Contractor shall not access the aircraft ramp area, gates, taxiways or runways at any time. No access on<br />

Port of Oakland property will be allowed without prior approval from the Port of Oakland.<br />

1. Unauthorized entry or crossing of active taxiways or runways shall subject the Contractor to a fine.<br />

1.15 CONSTRUCTION EQUIPMENT OPERATION<br />

A. All work within 20,000 feet of an active airport is subject to requiring approval for any and all construction<br />

operations from the FAA in the form of a 7460 application. Approval of such an application may also<br />

require the contractor to maintain contact at all times with the airport towers. The Contractor shall prepare,<br />

submit, and obtain an approved 7460. Please discuss with <strong>TranSystems</strong> before beginning to see if there is<br />

an existing 7460 in existence that can be utilized for construction work. The Contractor shall contact the<br />

Port of Oakland and Federal Aviation Administration (FAA) to file a 7460 form. The contact person at the<br />

Port of Oakland is Mr. Doug Mansel at (510) 563-6435. The contact person at the FAA is Mr. Joe<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 9


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Rodriguez, 831 Mitten Road, Room 210, Burlingame, CA 94010 at (650) 876-2791, ext. 610. The review<br />

process for 7460 approvals may take up to 60 days. This form requires the Contractor to establish the<br />

height and locations of the cranes to be used on this project. No work will start on this project until this<br />

permit has been submitted and approved.<br />

B. Cranes used during daylight hours shall have an orange and white checkered flag affixed to the top of the<br />

boom. Cranes operating at night shall display a red obstruction light on top of the boom.<br />

C. Crane booms shall not be left erect when not in use or following the end of the workday.<br />

1.16 VEHICLE PARKING AND OPERATION<br />

A. Streets within the project area shall be considered dedicated city streets for the purposes of traffic<br />

enforcement.<br />

B. Motor vehicles operated on public roads and parking lots of the airport shall be governed by the traffic<br />

ordinances of the city and applicable state laws, in addition to the Traffic Rules and Regulations of the Air<br />

Operations Complex.<br />

C. The driver of any motor vehicle operating within the airport boundary shall comply with the lawful orders,<br />

signals, and directions of Port and City of Oakland Police Officers and Federal Express’ Security Officers.<br />

END OF SECTION 01112<br />

ATTACHMENTS:<br />

EXHIBIT A: RAMP SAFETY PROCEDURES<br />

EXHIBIT B: CONSTRUCTION EMPLOYEE LISTING<br />

EXHIBIT C: FEDERAL EXPRESS RAMP PASS REQUEST FORM<br />

EXHIBIT D: CONSTRUCTION NOTIFICATION<br />

FEDERAL EXPRESS SECURITY VENDOR ID REQUEST FORM<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 10


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

EXHIBIT A<br />

RAMP SAFETY PROCEDURES<br />

A. Every vehicle operator on Federal Express’ property shall adhere to the following.<br />

B. General:<br />

1. Vehicle operators shall possess a valid driver's license.<br />

2. Only persons possessing a SIDA badge ID and a valid Vehicle Ramp Pass issued by Federal<br />

Express are authorized to operate motorized vehicles unescorted on the ramp.<br />

3. Drivers shall be aware that the right of way is not something to be taken.<br />

4. Vehicles shall be marked with company name on both sides of the front doors.<br />

5. Vehicles shall have orange and white checkered flag.<br />

6. Report vehicle accidents and property damage incidents immediately to Federal Express.<br />

C. Driving on Ramp:<br />

1. Vehicles shall be driven within the designated drive lanes (solid and dashed white and black lines)<br />

at all times.<br />

2. The 18-inch wide yellow lines (in drive lanes) on the ramp represent "hold lines" and shall be<br />

regarded as STOP.<br />

3. No vehicle may proceed outside the Federal Express lease line nor onto runways or taxiways.<br />

4. Federal Express vehicles and aircraft shall have the right-of-way at all times.<br />

5. Headlights and hazard flashers shall be turned on (day and night) while a vehicle is moving on the<br />

ramp or elsewhere on Federal Express property.<br />

D. Ramp speed:<br />

1. Come to complete stop at blind corners, whether at building corners and doorways or parked<br />

equipment. Honk horn before proceeding with caution.<br />

2. The maximum speed limit on the ramp shall be 15 mph. When a vehicle is within 50 feet of aircraft<br />

or in a congested area, the maximum speed shall be 5 mph.<br />

3. Driving speeds shall be matched to loads being towed and weather conditions. Slow down when<br />

towing heavy loads, in high winds or when the ramp surface is wet<br />

E. Aircraft Interface:<br />

1. Taxing aircraft and aircraft being towed always have the right of way. Each aircraft that has a<br />

flashing or rotating beacon on, or its navigation, landing, or taxing lights on, shall be considered as<br />

a taxing aircraft. At night, if an aircraft is approaching a vehicle head on, stop the vehicle, turn the<br />

headlights off, but keep the hazard lights flashing. After the aircraft has parked or is otherwise out<br />

of the way, turn the headlights on and resume tasks.<br />

2. Never pull in front of an aircraft that is moving. All vehicles must pass to the rear of taxiing aircraft<br />

at a safe distance.<br />

3. Vehicles shall not be driven or parked behind aircraft when the aircraft's engines are running. The<br />

jet blast can overturn vehicles.<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 11


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

F. Vehicle Clearance:<br />

1. Drivers shall be clearance conscious.<br />

2. No vehicle shall be driven within 25 feet of aircraft. No vehicle or equipment shall park or pass<br />

under any part of an aircraft, especially the wings.<br />

3. Identify and observe "blind spots" on vehicles. No person shall operate any motorized vehicle<br />

when vision is restricted for any reason. Drivers shall know where they are and operate the vehicle<br />

accordingly. Use a guide whenever a vehicle is backed on the ramp.<br />

G. Parking:<br />

1. Hazard flashers shall always be turned on when a vehicle is parked on the ramp.<br />

2. No vehicle shall be parked and left unattended on the ramp without the left rear wheel of the<br />

vehicle being chocked, the engine turned off and the vehicle in gear or park. Chocks shall be<br />

placed in front of and behind the vehicle's left rear wheel.<br />

3. No vehicle shall be parked or left standing in a taxiway or traffic/drive lane or blocking a building<br />

doorway. If a parking area is indicated on the ramp, vehicles shall be parked within the lines.<br />

H. Hazards:<br />

1. Drivers shall be alert for hazards caused by the unsafe acts of others or by unusual conditions.<br />

2. Drivers shall be alert for signs of fuel or leakage of other liquids, defective lights and accidental<br />

damage to a vehicle. Such vehicles shall be restricted from airport property until the proper<br />

corrective measures are taken. Report such items to Federal Express.<br />

3. Drivers shall ascertain that their vehicle is in good operating condition each time it is driven. Check<br />

the proper operation of the vehicle's brakes before operating the vehicle on airport property.<br />

4. No person under the influence of alcohol or narcotic drugs shall operate vehicles or equipment on<br />

the airport property or the Site.<br />

5. Riding on trailer hitches, fenders, or any portion of a vehicle not equipped with proper seats is<br />

prohibited. Standing up in, riding outside of or with arms or legs protruding from the body of a<br />

moving vehicle is also prohibited.<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 12


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01112<br />

EXHIBIT B<br />

CONSTRUCTION EMPLOYEE LISTING<br />

Project Name/Number______________________________________________________<br />

Contractor Name ______________________________________________________<br />

Sub Contractor Name ______________________________________________________<br />

Contractor’s General Foreman _______________________________________________<br />

Federal Express’ Representative ________________________________________________<br />

EMPLOYEE NAME SOCIAL SECURITY<br />

NUMBER<br />

TYPE OR PRINT LEGIBLY<br />

DRIVERLS LICENSE<br />

NUMBER/STATE<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 13


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01112<br />

EXHIBIT C<br />

FEDERAL EXPRESS RAMP PASS REQUEST FORM<br />

TYPE OF PASS: VENDOR CONTRACTOR EMPLOYEE<br />

NAME OF COMPANY: ___________________________________________________________<br />

DRIVER'S NAME:_______________________________ DATE OF TRAINING:_________<br />

DRIVER'S LICENSE #____________________________ STATE OF ISSUE: ____________<br />

DRIVER'S NAME: _______________________________ DATE OF TRAINING: __________<br />

DRIVER'S LICENSE # ____________________________ STATE OF ISSUE: ____________<br />

DRIVER'S NAME: _______________________________ DATE OF TRAINING: __________<br />

DRIVER'S LICENSE#____________________________ STATE OF ISSUE: ___________<br />

DRIVER'S NAME:_______________________________ DATE OF TRAINING:_________<br />

DRIVER'S LICENSE #____________________________ STATE OF ISSUE: ____________<br />

DRIVER'S NAME: _______________________________ DATE OF TRAINING: __________<br />

DRIVER'S LICENSE # ____________________________ STATE OF ISSUE: ____________<br />

DRIVER'S NAME: _______________________________ DATE OF TRAINING: __________<br />

DRIVER'S LICENSE#____________________________ STATE OF ISSUE: ___________<br />

FEDERAL EXPRESS SPONSOR/PROJECT ENGINEER NAME: _______________________________________<br />

FEDERAL EXPRESS SPONSOR/PROJECT ENGINEER EMPLOYEE # _______________________<br />

FEDERAL EXPRESS SPONSOR/PROJECT ENGINEER PHONE # _____________________<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 14


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

VEHICLE # 1 VEHICLE # 2<br />

Driver's Name: ______________________ Driver's Name: ____________________<br />

Vehicle Color:_____________________ Vehicle Color: ______________________<br />

Vehicle Make:_______________________ Vehicle Make:_______________________<br />

Vehicle Model:______________________ Vehicle Model:______________________<br />

Vehicle Year:_______________________ Vehicle Year:_______________________<br />

Vehicle License#: _____________ ST__ Vehicle License#: _____________ST ____<br />

VEHICLE # 3 VEHICLE # 4<br />

Driver's Name: ______________________ Driver's Name: ____________________<br />

Vehicle Color:_____________________ Vehicle Color: ______________________<br />

Vehicle Make:_______________________ Vehicle Make:_______________________<br />

Vehicle Model:______________________ Vehicle Model:______________________<br />

Vehicle Year:_______________________ Vehicle Year:_______________________<br />

Vehicle License#: _____________ ST__ Vehicle License#: _____________ST ____<br />

VEHICLE # 5 VEHICLE # 6<br />

Driver's Name: ______________________ Driver's Name: ____________________<br />

Vehicle Color:_____________________ Vehicle Color: ______________________<br />

Vehicle Make:_______________________ Vehicle Make:_______________________<br />

Vehicle Model:______________________ Vehicle Model:______________________<br />

Vehicle Year:_______________________ Vehicle Year:_______________________<br />

Vehicle License#: _____________ ST__ Vehicle License#: _____________ST ____<br />

PLEASE ENSURE THAT A CURRENT CERTIFICATE OF INSURANCE IS MAILED OR FAXED TO:<br />

Erica Hazlerig<br />

Phone: 901-434-9342<br />

Fax: 901-434-9478<br />

Email: ehazlerig@fedex.com<br />

cc: Michael Baker: mjbaker@fedex.com<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 15


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01112<br />

EXHIBIT D<br />

CONSTRUCTION NOTIFICATION<br />

Date:<br />

Project Title:<br />

Project Number:<br />

Federal Express’ Representative:<br />

Telephone Number:<br />

Contractor Distribute to:<br />

Contractor: Sort System MX:<br />

Contractor’s Project Manager: HUB Operations:<br />

Telephone (On-Site): Sort Systems Dev.:<br />

Emergency:<br />

Contractor’s Working Hours: to:<br />

Prop. & Fac.:<br />

I. Conveyor Work: The following belts will be "locked-out" on ______ (date)<br />

in order for us to safely work in the area.<br />

Belt No. Lock No. Belt No. Lock No.<br />

II. Electrical Work: Indicate the type of work to be done and the equipment affected.<br />

Substation MCC# Transformer Panel Work/Hours of<br />

Shut Down<br />

III. Other Work: Give a brief description of the work to be done. Define the location of the work<br />

(e.g. Column numbers, elevation, Gate numbers, etc.) and any additional remarks.<br />

Type of Work<br />

SAFETY AND SECURITY REQUIREMENTS 01112 - 16


--><br />

--><br />

--><br />

--><br />

INSTRUCTIONS<br />

• Use only BLACK ink or BLACK type.<br />

Complete ALL blanks. Use N/A if applicable, giving explanation when necessary.<br />

Be sure to obtain ALL required signatures (-->).<br />

For more information, read email bulletin board “ Vendor-ID/Info.”<br />

For help, call 901 797-7278.<br />

TO BE COMPLETED BY THE VENDOR APPLICANT<br />

APPLICANT’S NAME AGE DATE OF BIRTH HEIGHT<br />

TO BE COMPLETED BY FEDEX REQUESTING MANAGER<br />

TO BE COMPLETED BY SECURITY<br />

FEDEX SECURITY VENDOR ID REQUEST<br />

❏ Original ❏ Renewal<br />

If Renewal, old ID number_____________<br />

ft / in<br />

PRESENT ADDRESS CITY STATE ZIP SOCIAL SECURITY NUMBER PRESENT TELEPHONE #(S)<br />

DRIVER’S LICENSE NUMBER STATE LICENSE ISSUED EMERGENCY CONTACT NAME EMERGENCY CONTACT PHONE NUMBER<br />

PREVIOUS ADDRESS(ES) FOR LAST 10 YEARS, STARTING WITH MOST RECENT ADDRESS<br />

1. From _________ To Present Address ____________________________ City _________________ State ____ Zip _______<br />

2. From _________ To __________ Address ____________________________ City _________________ State ____ Zip _______<br />

3. From _________ To __________ Address ____________________________ City _________________ State ____ Zip _______<br />

4. From _________ To __________ Address ____________________________ City _________________ State ____ Zip _______<br />

5. From _________ To __________ Address ____________________________ City _________________ State ____ Zip _______<br />

6. From _________ To __________ Address ____________________________ City _________________ State ____ Zip _______<br />

NAME OF COMPANY YOU REPRESENT NAME OF COMPANY MANAGER/SUPERVISOR<br />

COMPANY ADDRESS CITY STATE ZIP TELEPHONE NUMBER<br />

APPLICANT’S COMPANY SUPERVISOR’S SIGNATURE (BLACK INK) DATE<br />

CRIMINAL STATUS CHECK<br />

Have you pled guilty to or been convicted of a CRIME in the last TEN (10) years, excluding traffic and parking tickets? ❏ Yes ❏ No<br />

If Yes, please explain: ____________________________________________________________________________________________<br />

_____________________________________________________________________________________________________________<br />

_____________________________________________________________________________________________________________<br />

Agencies approved to conduct background checks for vendors:<br />

Choicepoint 800 749-9556<br />

Blue Line Investigations 901 266-7100<br />

National Information Agency 901 521-6763<br />

Cargo Group Inc. 800 645-4556<br />

FEDEX STATUS<br />

WEIGHT<br />

Vendors who have lived in one county for the past 10 years may<br />

contact their local law enforcement agency. Examples:<br />

Shelby County Sheriff’s Department<br />

DeSoto County Sheriff’s Department<br />

Cook County Sheriff’s Department<br />

Have you been a FedEx employee?<br />

Give previous FedEx job position(s):<br />

❏ Yes ❏ No If Yes, give previous FedEx employee ID:<br />

APPLICANT’S SIGNATURE DATE<br />

NOTE: Vendor IDs expire one (1) year from date issued. For renewal, the Vendor or his/her company must submit the Vendor ID Request Form. Vendor and FedEx<br />

requesting department are responsible for the actions of the Vendor while Vendor is on FedEx property and for return of expired or terminated card within<br />

five (5) business days from receipt of new card or termination date. Any lost or stolen Vendor ID must be reported to FedEx Security at 901 797-7278.<br />

FEDEX COMPANY<br />

❏ Corporate ❏ Express ❏ Trade Networks ❏ Services<br />

DATE COMPLETED FORM SENT TO SECURITY REQUESTING DEPARTMENT’S NAME COMAIL ADDRESS<br />

CONTACT PERSON’S NAME CONTACT PERSON’S EMPLOYEE ID NUMBER CONTACT PERSON’S TELEPHONE NUMBER<br />

PHYSICAL ADDRESS WHERE VENODR WILL BE WORKING (NOT 3-LTR ID) IS FEDEX RAMP ACCESS REQUIRED?<br />

❏ Yes ❏ No<br />

MANAGER’S NAME ID NUMBER TELEPHONE MANAGING DIRECTOR’S NAME ID NUMBER TELEPHONE<br />

MANAGER’S SIGNATURE DATE MANAGING DIRECTOR’S SIGNATURE DATE<br />

SECURITY APPROVAL<br />

❏ Yes ❏ No<br />

SECURITY’S RECEIPTS AND TRANSMITTALS<br />

BADGE EXPIRATION DATE SERIAL # (CIS PROVIDES) SECURITY SIGNATURE DATE<br />

Received Date Transmitted to and Date<br />

1st _________________________________________ to ____________________________ Date _________________


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01140 - WORK RESTRICTIONS<br />

1.1 GENERAL<br />

A. Sequence of <strong>Construction</strong>: Work shall be accomplished within the phases and sequences as shown on<br />

the Drawings.<br />

B. Use of Premises: Limit use of premises to work in areas indicated. Do not disturb portions of site<br />

beyond areas in which the Work is indicated.<br />

1. Owner Occupancy: Allow for uniterrupted 24-hour, 7 days a week, 52 weeks per year Owner<br />

occupancy of and use of the site.<br />

2. Contractor will expedite the work without interruptions and shall be allowed to work 7 days a<br />

week between the hours of 7:00 a.m. and 3:00 p.m. (or as otherwise approved by <strong>Construction</strong><br />

Manager) with all clean-up completed by this time. The Contractor shall complete project cleanup<br />

by 3:00 p.m. daily or by the time directed in the Contract Documents.<br />

3. Due to the location and nature of the work associated with this project, FedEx trucks and trailers,<br />

and other assorted machinery are subject to come in and out of the site at all times during<br />

construction. The Contractor shall be responsible for maintianing this level of access to vehicles<br />

at all times via Air Cargo Way and Sally Ride Way. Otherwise, the contractor shall coordinate<br />

alternative site access with the <strong>Construction</strong> Manager and shall give at least seven (7) days<br />

notice in the event that site access by Owner operated vehicles will be impacted in any way.<br />

4. Vehicular traffic in and out of the facility peaks starting at appromately 4:00 p.m. The Contractor<br />

is permitted to work beyond the 7:00 a.m. to 3:00 p.m. work window as needed provided that<br />

access is not hindered to FedEx personnel or vehicles for the duration of work.<br />

5. In the event of an emergency that may or will impact FedEx operations requiring less than the<br />

aforementioned seven days of advanced notice, contact <strong>Construction</strong> Manager.<br />

C. Maintain Owner’s Vehicle and Pedestrian Traffic Circulation: At all times during construction, Owner’s<br />

truck and vehicle traffic circulation must remain uninterrupted. During all trenching operations under<br />

travelled access routes or roadways, provide steel plate covers to assure vehicle and equipment traffic<br />

access at all times. Provide temporary walkways, barricades and safety provisions to keep Owner’s<br />

employees, visitors and other contractors on site away from open trenches and safe from construction<br />

operations.<br />

END OF SECTION 01140<br />

WORK RESTRICTIONS 01140 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01172 - FEDERAL EXPRESS’ SPECIAL PROCEDURES<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. It is essential that the Work not interfere with Federal Express’ normal operations. Each day’s work must<br />

be completed and the work area cleaned up in such a manner that Federal Express’ operations can<br />

proceed normally.<br />

B. The Contractor shall be held responsible for damages to Federal Express’ facility and operations resulting<br />

from the Contractor’s operating practices.<br />

C. The Contractor shall thus schedule its operations carefully with generous time allotments that will allow<br />

contingencies.<br />

D. Normal services (electricity, water, communications, etc.) shall not be interrupted at any time without prior<br />

written approval from Federal Express. In general, work requiring interruption of electrical service must be<br />

performed on a Saturday or Sunday, and at a time acceptable to the <strong>Construction</strong> Manager. All requests<br />

for power interruption shall be made to the <strong>Construction</strong> Manager at a minimum of ten (10) working days<br />

before the actual date of interruption.<br />

1.2 WORK SEQUENCE<br />

A. Unless otherwise directed, the Contractor is responsible for organizing the sequence of construction<br />

operations in a manner that will maximize operational efficiency and result in the timely completion of the<br />

Work within the Contract Time.<br />

B. The Contract Documents include Drawings indicating a limited number of construction precedents based<br />

on the Owner's requirements for minimizing the impact of construction on the Owner's continuing business<br />

operations. Include all costs of compliance with Owner's construction sequencing requirements in the<br />

Contract Sum.<br />

C. See Section 01312 for a schedule of project milestones that shall be met by the Contractor.<br />

1.3 FEDERAL EXPRESS’ RIGHT TO OCCUPY<br />

A. Federal Express may vacate only portions of a facility during construction and move back into these areas<br />

as soon as possible. Therefore, it may be necessary to construct the Work in Phases to accommodate<br />

Federal Express’ operations.<br />

1.4 WORKING HOURS<br />

A. On site, the Contractor may be required to work at times other than the regular work shift (eight continuous<br />

hours Monday through Friday). Such irregular work hours (including holidays and weekdays) shall be<br />

coordinated with the <strong>Construction</strong> Manager at least five days in advance to allow the necessary<br />

arrangements to be made.<br />

FEDERAL EXPRESS’ SPECIAL PROCEDURES 01172 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Additional hours may be available on weekends. The Contractor shall avail itself to these hours when:<br />

1. It is necessary to effect a difficult or involved move-in test, etc.<br />

2. The Project is behind schedule.<br />

C. Typical working hours for this Project shall be:<br />

1. 7:00 a.m. to 4:00 p.m. Monday through Friday. If the Contractor chooses to work hours other than<br />

these, all associated costs, overtime costs and security guard expenses shall be included in the<br />

Bid.<br />

1.5 WORK UNDER OTHER CONTRACTS<br />

A. General: Cooperate fully with separate contractors so work on those contracts may be carried out<br />

smoothly, without interfering with or delaying work under this Contract. Coordinate the Work of this<br />

Contract with work performed under separate contracts.<br />

B. Concurrent Work: The Owner has awarded, and in other cases will award, separate contracts for other<br />

construction operations at Project site. Those operations will be conducted simultaneously with work<br />

under this Contract. Work of this Contract includes cooperation with other contractors and coordination of<br />

the Work of this Contract with the work of other contracts.<br />

END OF SECTION 01172<br />

FEDERAL EXPRESS’ SPECIAL PROCEDURES 01172 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01230 - ALTERNATES<br />

PART 1 - GENERAL<br />

1.1 DEFINITIONS<br />

A. Alternate: An amount proposed by bidders and stated on the Bid Form for certain work defined in the<br />

Bidding Requirements that may be added to or deducted from the Base Bid amount if Owner decides to<br />

accept a corresponding change either in the amount of construction to be completed or in the products,<br />

materials, equipment, systems, or installation methods described in the Contract Documents.<br />

1. The cost or credit for each alternate is the net addition to or deduction from the Contract Sum to<br />

incorporate alternate into the Work. No other adjustments are made to the Contract Sum.<br />

1.2 PROCEDURES<br />

A. Coordination: Modify or adjust affected adjacent work as necessary to completely integrate work of the<br />

alternate into Project.<br />

1. Include as part of each alternate, miscellaneous devices, accessory objects, and similar items<br />

incidental to or required for a complete installation whether or not indicated as part of alternate.<br />

B. Notification: Immediately following award of the Contract, notify each party involved, in writing, of the<br />

status of each alternate. Indicate if alternates have been accepted, rejected, or deferred for later<br />

consideration. Include a complete description of negotiated modifications to alternates.<br />

C. Execute accepted alternates under the same conditions as other work of the Contract.<br />

PART 2 - PRODUCTS (Not Used)<br />

PART 3 - EXECUTION<br />

3.1 SCHEDULE OF ALTERNATES<br />

A. Alternates are noted on the Bid Form.<br />

END OF SECTION 01230<br />

ALTERNATES 01230 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01250 - CONTRACT MODIFICATION PROCEDURES<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section specifies administrative and procedural requirements for handling and processing Contract<br />

modifications.<br />

1.2 MINOR CHANGES IN THE WORK<br />

A. Architect/Engineer may issue Supplemental Instructions authorizing Minor Changes in the Work, not<br />

involving adjustment to the Contract Sum or the Contract Time. Such Supplemental Instructions will be<br />

issued via the <strong>Construction</strong> Manager.<br />

1.3 PROPOSAL REQUESTS<br />

A. Owner-Initiated Proposal Requests: The Architect /Engineer may issue a detailed description of proposed<br />

changes in the Work that may require adjustment to the Contract Sum or the Contract Time. Such<br />

Proposal Requests would be issued via the <strong>Construction</strong> Manager If necessary, the description will include<br />

supplemental or revised Drawings and Specifications.<br />

1. Proposal Requests issued by Architect / Engineer are for information and pricing only. Do not<br />

consider them instructions either to stop work in progress or to execute the proposed change.<br />

2. Within 10 days after receipt of or by the number of days indicated on the proposal request, submit<br />

a quotation estimating cost adjustments to the Contract Sum and the Contract Time necessary to<br />

execute the change.<br />

a. Include a list of quantities of products required or eliminated and unit costs, with total<br />

amount of purchases and credits to be made. If requested, furnish survey data to<br />

substantiate quantities.<br />

b. Indicate applicable taxes, delivery charges, equipment rental, and amounts of trade<br />

discounts.<br />

c. Include costs of labor and supervision directly attributable to the change.<br />

d. Include an updated Contractor's <strong>Construction</strong> Schedule that indicates the effect of the<br />

change, including, but not limited to, changes in activity duration, start and finish times, and<br />

activity relationship. Use available total float before requesting an extension of the Contract<br />

Time.<br />

B. Contractor-Initiated Proposals: If latent or unforeseen conditions require modifications to the Contract,<br />

Contractor may propose changes by submitting a request for a change to <strong>Construction</strong> Manager.<br />

1. Include a statement outlining reasons for the change and the effect of the change on the Work.<br />

Provide a complete description of the proposed change. Indicate the effect of the proposed<br />

change on the Contract Sum and the Contract Time.<br />

CONTRACT MODIFICATION PROCEDURES 01250 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2. Include a list of quantities of products required or eliminated and unit costs, with total amount of<br />

purchases and credits to be made. If requested, furnish survey data to substantiate quantities.<br />

3. Indicate applicable taxes, delivery charges, equipment rental, and amounts of trade discounts.<br />

4. Include costs of labor and supervision directly attributable to the change.<br />

5. Include an updated Contractor's <strong>Construction</strong> Schedule that indicates the effect of the change,<br />

including, but not limited to, changes in activity duration, start and finish times, and activity<br />

relationship. Use available total float before requesting an extension of the Contract Time.<br />

6. Comply with requirements in Division 1 Section "Product Requirements" if the proposed change<br />

requires substitution of one product or system for product or system specified.<br />

1.4 ALLOWANCES<br />

A. Allowance Adjustment: To adjust allowance amounts, base each Change Order proposal on the<br />

difference between purchase amount and the allowance, multiplied by final measurement of work-in-place.<br />

If applicable, include reasonable allowances for cutting losses, tolerances, mixing wastes, normal product<br />

imperfections, and similar margins.<br />

1. Include installation costs in purchase amount only where indicated as part of the allowance.<br />

2. If requested, prepare explanation and documentation to substantiate distribution of overhead costs<br />

and other margins claimed.<br />

3. Submit substantiation of a change in scope of work, if any, claimed in Change Orders related to<br />

unit-cost allowances.<br />

4. Owner reserves the right to establish the quantity of work-in-place by independent quantity survey,<br />

measure, or count.<br />

B. Submit claims for increased costs because of a change in scope or nature of the allowance described in<br />

the Contract Documents, whether for the Purchase Order amount or Contractor's handling, labor,<br />

installation, overhead, and profit. Submit claims within 10 days of receipt of the Change Order or<br />

<strong>Construction</strong> Change Directive authorizing work to proceed. Owner will reject claims submitted later than<br />

21 days after such authorization.<br />

1. Do not include Contractor's or subcontractor's indirect expense in the Change Order cost amount<br />

unless it is clearly shown that the nature or extent of work has changed from what could have been<br />

foreseen from information in the Contract Documents.<br />

2. No change to Contractor's indirect expense is permitted for selection of higher- or lower-priced<br />

materials or systems of the same scope and nature as originally indicated.<br />

1.5 CHANGE ORDER PROCEDURES<br />

A. Upon Owner's approval of a Proposal Request, the <strong>Construction</strong> Manager will issue a Change Order for<br />

signature by Owner and Contractor.<br />

1.6 CONSTRUCTION WORK CHANGE DIRECTIVE<br />

A. Work Change Directive: Architect may issue a Work Change Directive. Work Change Directives instructs<br />

Contractor to proceed with a change in the Work, for subsequent inclusion in a Change Order.<br />

CONTRACT MODIFICATION PROCEDURES 01250 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Work Change Directive contains a complete description of change in the Work. It also designates<br />

method to be followed to determine change in the Contract Sum or the Contract Time.<br />

B. Documentation: Maintain detailed records on a time and material basis of work required by the Work<br />

Change Directive.<br />

1. After completion of change, submit an itemized account and supporting data necessary to<br />

substantiate cost and time adjustments to the Contract.<br />

PART 2 - PRODUCTS (Not Used)<br />

PART 3 - EXECUTION (Not Used)<br />

END OF SECTION 01250<br />

CONTRACT MODIFICATION PROCEDURES 01250 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01290 - PAYMENT PROCEDURES<br />

1.1 GENERAL<br />

A. This section summarizes payment procedures. Where requirements stated in this Section differ from<br />

the Federal Express <strong>Construction</strong> Contract, the Federal Express <strong>Construction</strong> Contract shall govern.<br />

B. Schedule of Values: Coordinate preparation of the Schedule of Values with preparation of Contractor's<br />

<strong>Construction</strong> Schedule. Correlate line items with other required administrative forms and schedules,<br />

including Submittals Schedule and Application for Payment forms with Continuation Sheets.<br />

1. Submit the Schedule of Values, in the form provided in this Project Manual to the <strong>Construction</strong><br />

Manager at earliest possible date but no later than seven days before the date scheduled for<br />

submittal of initial Applications for Payment.<br />

2. Identification: Include the following Project identification on the Schedule of Values:<br />

a. Project name and location.<br />

b. Name of Engineer/Architect.<br />

c. Engineer/Architect’s project number.<br />

d. Contractor's name and address.<br />

e. Date of submittal.<br />

3. Arrange the Schedule of Values in tabular form with separate columns to indicate the following<br />

for each item listed:<br />

a. Related Specification Section or Division.<br />

b. Description of the Work.<br />

c. Name of subcontractor.<br />

d. Name of manufacturer or fabricator.<br />

e. Name of supplier.<br />

f. Change Orders (numbers) that affect value.<br />

g. Dollar value.<br />

1) Percentage of the Contract Sum to nearest one-hundredth percent, adjusted to<br />

total 100 percent.<br />

4. Provide a breakdown of the Contract Sum in enough detail to facilitate continued evaluation of<br />

Applications for Payment. Provide several line items for principal subcontract amounts. Round<br />

amounts to nearest whole dollar; total shall equal the Contract Sum.<br />

5. Provide a separate line item for each part of the Work where Applications for Payment may<br />

include materials or equipment purchased or fabricated and stored, but not yet installed.<br />

6. Provide separate line items for initial cost of materials, for each subsequent stage of completion,<br />

and for total installed value of that part of the Work.<br />

7. Each item in the Schedule of Values and Applications for Payment shall be complete. Include<br />

total cost and proportionate share of general overhead and profit for each item.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

a. Temporary facilities and other items that are not direct cost of work-in-place may be<br />

shown either as separate line items or distributed as general overhead expense.<br />

8. Update and resubmit the Schedule of Values before the next Applications for Payment when<br />

Change Orders or <strong>Construction</strong> Change Directives result in a change in the Contract Sum.<br />

C. Applications for Payment shall be consistent with previous applications and payments as certified by the<br />

<strong>Construction</strong> Manager and paid for by Owner.<br />

1. Initial Application for Payment, Application for Payment at time of Substantial Completion, and<br />

final Application for Payment involve additional requirements.<br />

2. Payment Application Times: The date for each progress payment is indicated in the Agreement<br />

between Owner and Contractor. The period of construction Work covered by each Application<br />

for Payment is the period indicated in the Agreement.<br />

3. Payment Application Forms: Use forms provided by Owner as form for Applications for<br />

Payment.<br />

4. Application Preparation: Complete every entry on form. Notarize and execute by a person<br />

authorized to sign legal documents on behalf of Contractor. Engineer will return incomplete<br />

applications without action.<br />

a. Entries shall match data on the Schedule of Values and Contractor's <strong>Construction</strong><br />

Schedule. Use updated schedules if revisions were made.<br />

b. Include amounts of Change Orders and <strong>Construction</strong> Change Directives issued before<br />

last day of construction period covered by application.<br />

5. Transmittal: Submit an electronic draft copy of the Payment Application to the <strong>Construction</strong><br />

Manager for review. After receipt of <strong>Construction</strong> Manager comments or approval, make<br />

applicable revisions, then submit 1 signed and notarized original copies of each Application for<br />

Payment to the <strong>Construction</strong> Manager and 2 copies of signed and notarized original copies of<br />

each Application to the Ownere by a method ensuring receipt. All copies shall include waivers<br />

of lien and similar attachments as required. Transmit copies with a transmittal form listing<br />

attachments and recording appropriate information about application.<br />

6. Waivers of Mechanic's Lien: With each Application for Payment, submit waivers of mechanic's<br />

lien from every entity who is lawfully entitled to file a mechanic's lien arising out of the Contract<br />

and related to the Work covered by the payment.<br />

a. Submit partial waivers on each item for amount requested, before deduction for<br />

retainage, on each item.<br />

b. When an application shows completion of an item, submit final or full waivers.<br />

c. Owner reserves the right to designate which entities involved in the Work must submit<br />

waivers.<br />

d. Waiver Delays: Submit each Application for Payment with Contractor's waiver of<br />

mechanic's lien for construction period covered by the application.<br />

1) Submit final Application for Payment with or preceded by final waivers from every<br />

entity involved with performance of the Work covered by the application who is<br />

lawfully entitled to a lien.<br />

e. Waiver Forms: Submit waivers of lien on forms, executed in a manner acceptable to<br />

Owner.<br />

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7. Initial Application for Payment: Administrative actions and submittals that must precede or<br />

coincide with submittal of first Application for Payment include the following:<br />

a. List of subcontractors.<br />

b. Schedule of Values.<br />

c. Contractor's <strong>Construction</strong> Schedule (preliminary if not final).<br />

d. Submittals Schedule (preliminary if not final).<br />

e. List of Contractor's staff assignments.<br />

f. Copies of construction permits.<br />

g. Copies of authorizations and licenses from authorities having jurisdiction for performance<br />

of the Work.<br />

h. Certificates of insurance and insurance policies.<br />

i. Performance and payment bonds.<br />

8. Application for Payment at Substantial Completion: After issuing the Certificate of Substantial<br />

Completion, submit an Application for Payment showing 100 percent completion for portion of<br />

the Work claimed as substantially complete.<br />

a. Include documentation supporting claim that the Work is substantially complete and a<br />

statement showing an accounting of changes to the Contract Sum.<br />

b. This application shall reflect Certificates of Partial Substantial Completion issued<br />

previously for Owner occupancy of designated portions of the Work.<br />

9. Final Payment Application: Submit final Application for Payment with releases and supporting<br />

documentation not previously submitted and accepted, including, but not limited, to the following:<br />

END OF SECTION 01290<br />

a. Evidence of completion of Project Closeout requirements.<br />

b. Insurance certificates for products and completed operations where required and proof<br />

that taxes, fees, and similar obligations were paid.<br />

c. Updated final statement, accounting for final changes to the Contract Sum.<br />

d. AIA Document G706, "Contractor's Affidavit of Payment of Debts and Claims."<br />

e. AIA Document G706A, "Contractor's Affidavit of Release of Liens."<br />

f. AIA Document G707, "Consent of Surety to Final Payment."<br />

g. Evidence that claims have been settled.<br />

h. Final meter readings for utilities, a measured record of stored fuel, and similar data as of<br />

date of Substantial Completion or when Owner took possession of and assumed<br />

responsibility for corresponding elements of the Work.<br />

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SECTION 01310 - PROJECT MANAGEMENT AND COORDINATION<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes administrative provisions for coordinating construction operations on Project<br />

including, but not limited to, the following:<br />

1. Coordination Drawings.<br />

2. Project Meetings.<br />

3. Requests for Information (RFIs).<br />

1.2 COORDINATION<br />

A. Coordination: Coordinate construction operations included in various Sections of the Specifications to<br />

ensure efficient and orderly installation of each part of the Work. Coordinate construction operations that<br />

depend on each other for proper installation, connection, and operation.<br />

1. Schedule construction operations in sequence required to obtain the best results where installation<br />

of one part of the Work depends on installation of other components, before or after its own<br />

installation.<br />

2. Coordinate installation of different components with other contractors to ensure maximum<br />

accessibility for required maintenance, service, and repair.<br />

3. Make adequate provisions to accommodate items scheduled for later installation.<br />

4. Where availability of space is limited, coordinate installation of different components to ensure<br />

maximum performance and accessibility for required maintenance, service, and repair of all<br />

components, including mechanical and electrical.<br />

B. Prepare memoranda for distribution to each party involved, outlining special procedures required for<br />

coordination. Include such items as required notices, reports, and list of attendees at meetings.<br />

1. Prepare similar memoranda for <strong>Construction</strong> Manager and separate contractors if coordination of<br />

their Work is required.<br />

C. Administrative Procedures: Coordinate scheduling and timing of required administrative procedures with<br />

other construction activities and activities of other contractors to avoid conflicts and to ensure orderly<br />

progress of the Work. Such administrative activities include, but are not limited to, the following:<br />

1. Preparation of Contractor's <strong>Construction</strong> Schedule.<br />

2. Preparation of the Schedule of Values.<br />

3. Installation and removal of temporary facilities and controls.<br />

4. Delivery and processing of submittals.<br />

5. Progress meetings.<br />

6. Pre-installation conferences.<br />

7. Project closeout activities.<br />

8. Startup and adjustment of systems.<br />

9. Project closeout activities.<br />

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1.3 SUBMITTALS<br />

A. Coordination Drawings: Prepare Coordination Drawings if limited space availability necessitates<br />

maximum utilization of space for efficient installation of different components or if coordination is required<br />

for installation of products and materials fabricated by separate entities.<br />

1. Content: Project-specific information, drawn accurately to scale. Do not base Coordination<br />

Drawings on reproductions of the Contract Documents or standard printed data. Include the<br />

following information, as applicable:<br />

a. Indicate functional and spatial relationships of components of architectural, structural, civil,<br />

mechanical, and electrical systems.<br />

b. Indicate dimensions shown on the Contract Drawings and make specific note of dimensions<br />

that appear to be in conflict with submitted equipment and minimum clearance<br />

requirements. Provide alternate sketches to Engineer for resolution of such conflicts. Minor<br />

dimension changes and difficult installations will not be considered changes to the Contract.<br />

2. Sheet Size: At least 8-1/2 by 11 inches but no larger than 22 by 34 inches.<br />

3. Electronic Submittal: Submittal shall all be in electronic format.<br />

4. Refer to individual Sections for Coordination Drawing requirements for Work in those Sections.<br />

1.4 PROJECT MEETINGS<br />

A. General: Schedule and conduct meetings and conferences at Project site, unless otherwise indicated.<br />

1. Attendees: Inform participants and others involved, and individuals whose presence is required, of<br />

date and time of each meeting.<br />

B. Pre-construction Conference: Contractor and its subcontractors shall attend a preconstruction conference<br />

before starting construction, at a time established by the <strong>Construction</strong> Manager<br />

1. Attendees: Authorized representatives Contractor including it project manager, its superintendent;<br />

major subcontractors; suppliers; and other concerned parties shall attend the conference. All<br />

participants at the conference shall be familiar with Project and authorized to conclude matters<br />

relating to the Work.<br />

2. Agenda: Discuss items of significance that could affect progress, including the following:<br />

a. Tentative construction schedule.<br />

b. Phasing.<br />

c. Critical work sequencing and long-lead items.<br />

d. Designation of key personnel and their duties.<br />

e. Procedures for processing field decisions and Change Orders.<br />

f. Procedures for RFIs.<br />

g. Procedures for testing and inspecting.<br />

h. Procedures for processing Applications for Payment.<br />

i. Distribution of the Contract Documents.<br />

j. Submittal procedures.<br />

k. Preparation of Record Documents.<br />

l. Use of the premises.<br />

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m. Work restrictions.<br />

n. Owner's occupancy requirements.<br />

o. Responsibility for temporary facilities and controls.<br />

p. <strong>Construction</strong> waste management and recycling.<br />

q. Parking availability.<br />

r. Office, work, and storage areas.<br />

s. Equipment deliveries and priorities.<br />

t. First aid.<br />

u. Security.<br />

v. Progress cleaning.<br />

w. Working hours.<br />

C. Pre-installation Conferences: The Contractor and it applicable subcontractors shall attend pre-installation<br />

conferences at Project site before start of key elements of work and for each additional construction<br />

activity that requires coordination with other construction.<br />

1. Attendees: Installer and representatives of manufacturers and fabricators involved in or affected<br />

by the installation and its coordination or integration with other materials and installations that have<br />

preceded or will follow, shall attend the meeting.<br />

2. Agenda: Review progress of other construction activities and preparations for the particular activity<br />

under consideration, including requirements for the following:<br />

a. The Contract Documents.<br />

b. Options.<br />

c. Related RFIs.<br />

d. Related Change Orders.<br />

e. Purchases.<br />

f. Deliveries.<br />

g. Submittals.<br />

h. Review of mockups.<br />

i. Possible conflicts.<br />

j. Compatibility problems.<br />

k. Time schedules.<br />

l. Weather limitations.<br />

m. Manufacturer's written recommendations.<br />

n. Warranty requirements.<br />

o. Compatibility of materials.<br />

p. Acceptability of substrates.<br />

q. Temporary facilities and controls.<br />

r. Space and access limitations.<br />

s. Regulations of authorities having jurisdiction.<br />

t. Testing and inspecting requirements.<br />

u. Installation procedures.<br />

v. Coordination with other work.<br />

w. Required performance results.<br />

x. Protection of adjacent work.<br />

y. Protection of construction and personnel.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3. Do not proceed with installation if the conference cannot be successfully concluded. Initiate<br />

whatever actions are necessary to resolve impediments to performance of the Work and<br />

reconvene the conference at earliest feasible date.<br />

D. Progress Meetings: Attend progress meetings at weekly intervals. Coordinate dates of meetings with<br />

preparation of payment requests.<br />

1. The Contractor shall attend a weekly construction progress meeting.<br />

2. Attendees: Contractor’s key staff, subcontractors, suppliers, and other entities concerned with<br />

current progress or involved in planning, coordination, or performance of future activities shall be<br />

represented at these meetings. All participants at the conference shall be familiar with Project and<br />

authorized to conclude matters relating to the Work.<br />

3. Agenda and Meeting Notes: Review and provide comment on minutes of previous progress<br />

meeting within one week of issuance. Lack of comments or approval on such documents within the<br />

one week period shall be understood to signify concurrence. Review other items of significance<br />

that could affect progress. Include topics for discussion as appropriate to status of Project.<br />

a. Contractor's <strong>Construction</strong> Schedule: Review progress since the last meeting. Determine<br />

whether each activity is on time, ahead of schedule, or behind schedule, in relation to<br />

Contractor's <strong>Construction</strong> Schedule. Determine how construction behind schedule will be<br />

expedited; secure commitments from parties involved to do so. Discuss whether schedule<br />

revisions are required to ensure that current and subsequent activities will be completed<br />

within the Contract Time.<br />

1) Review schedule for next period.<br />

b. Review present and future needs of each entity present, including the following:<br />

1) Interface requirements.<br />

2) Sequence of operations.<br />

3) Status of submittals.<br />

4) Deliveries.<br />

5) Off-site fabrication.<br />

6) Access.<br />

7) Site utilization.<br />

8) Temporary facilities and controls.<br />

9) Work hours.<br />

10) Hazards and risks.<br />

11) Progress cleaning.<br />

12) Quality and work standards.<br />

13) Status of correction of deficient items.<br />

14) Field observations.<br />

15) RFIs.<br />

16) Status of proposal requests.<br />

17) Pending changes.<br />

18) Status of Change Orders.<br />

19) Pending claims and disputes.<br />

20) Documentation of information for payment requests.<br />

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c. Schedule Updating: Revise Contractor's <strong>Construction</strong> Schedule after each progress<br />

meeting where revisions to the schedule have been made or recognized. Issue revised<br />

schedule to the <strong>Construction</strong> Manager.<br />

1.5 REQUESTS FOR INFORMATION (RFIs)<br />

A. Procedure: Immediately on discovery of the need for interpretation of the Contract Documents, and if not<br />

possible to request interpretation at Project meeting, prepare and submit an RFI in the form specified.<br />

1. RFIs shall originate with Contractor. RFIs submitted by entities other than Contractor will be<br />

returned with no response.<br />

2. Coordinate and submit RFIs in a prompt manner so as to avoid delays in Contractor's work or work<br />

of subcontractors.<br />

3. Failure to follow the prescribed RFI format as well as failure to promptly file an RFI is the sole<br />

responsibility of the Contractor. No schedule changes or work extensions will be permitted for such<br />

delays regardless of whether an RFI is related to a critical path item or not. No compensation will<br />

be granted in the event that an RFI is filed in a timely manner resulting in lost compensable time for<br />

the Contractor or its subcontractors.<br />

4. Submit an electronic copy of each RFI to the <strong>Construction</strong> Manager in the format determined by<br />

the <strong>Construction</strong> Manager. If emailed, the RFI shall come in the form of an attachment either as a<br />

PDF file or Word document.<br />

5. The Contractor shall properly number every RFI according to when they are transmitted. It shall<br />

not be permissible for the Contractor to simply forward an RFI from a Subcontractor with an RFI<br />

number defined by said Subcontractor.<br />

B. Content of the RFI: Include a detailed, legible description of item needing interpretation and the following:<br />

1. Project name.<br />

2. Date.<br />

3. Name of Contractor.<br />

4. Name of Engineer.<br />

5. RFI number, numbered sequentially.<br />

6. Specification Section number and title and related paragraphs, as appropriate.<br />

7. Drawing number and detail references, as appropriate.<br />

8. Field dimensions and conditions, as appropriate.<br />

9. Contractor's suggested solution(s). If Contractor's solution(s) impact the Contract Time or the<br />

Contract Sum, Contractor shall state impact in the RFI.<br />

10. Contractor's signature.<br />

11. Attachments: Include drawings, descriptions, measurements, photos, Product Data, Shop<br />

Drawings, and other information necessary to fully describe items needing interpretation.<br />

C. RFI Response: Allow 7 working days for Engineer’s response for each RFI. RFIs received after 1:00 p.m.<br />

will be considered as received the following working day.<br />

1. The following RFIs will be returned without action:<br />

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a. Requests for approval of submittals.<br />

b. Requests for approval of substitutions.<br />

c. Requests for coordination information already indicated in the Contract Documents.<br />

d. Requests for adjustments in the Contract Time or the Contract Sum.<br />

e. Requests for interpretation of Engineer's actions on submittals.<br />

f. Incomplete RFIs or RFIs with numerous errors.<br />

2. RFI response may include a request for additional information, in which case the allocated time for<br />

response will start again.<br />

3. If an RFI response results in a change to the Contract Time or the Contract Sum, the Contractor<br />

shall notify the <strong>Construction</strong> Manager of this in writing within 5 days of receipt of the RFI response.<br />

D. On receipt of Engineer's action, update the RFI log and immediately distribute the RFI response to<br />

affected parties.<br />

E. RFI Log: Prepare, maintain, and submit a tabular log of RFIs organized by the RFI number. Submit log<br />

weekly. Include the following:<br />

1. Project name.<br />

2. Name and address of Contractor.<br />

3. Name and address of Engineer.<br />

4. RFI number including RFIs that were dropped and not submitted.<br />

5. RFI description.<br />

6. Date the RFI was submitted.<br />

7. Date Engineer's response was received.<br />

8. Identification of related Minor Change in the Work, <strong>Construction</strong> Change Directive, and Proposal<br />

Request, as appropriate.<br />

END OF SECTION 01310<br />

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SECTION 01312 - PROGRESS SCHEDULES<br />

PART 1 - GENERAL<br />

1.01 PROGRESS SCHEDULES<br />

A. The Contractor shall provide a schedule, (including items through Final Acceptance), covering every<br />

element of the Work.<br />

B. The schedule shall include engineering, material acquisition, sub-contracting, fabrication, assembly,<br />

inspection, shop testing, delivery, installation and on-Site testing. The compilation and submission of<br />

operating and maintenance data and parts lists shall also be included.<br />

C. This schedule shall be in the form of a Critical Path Method (CPM) chart. Interrelated events and<br />

activities shall be shown. The schedule shall be revised by-weekly to reflect current conditions. A<br />

copy of the schedule shall be submitted to Federal Express for review within thirty (30) days after<br />

Notice to Proceed.<br />

1.03 WORK FORCE<br />

A. The Contractor shall ensure that its commitment to the schedule shall be met by proper size work<br />

force, extended work hours if necessary and the use of adequate equipment.<br />

1.04 MILESTONE DATES<br />

A. Issued for Bid October 17, 2011<br />

B. Pre-Bid Meeting November 2, 2011<br />

C. Bids Due November 16, 2011<br />

D. Award of Contract November 23, 2011<br />

E. Notice To Proceed/Execution of Contract December 30, 2011<br />

F. SIDA Training/Fingerprinting Contractor to schedule<br />

G. Start <strong>Construction</strong> January 2, 2011<br />

H. Give Siemens access to new building and bridge for sort system November 1, 2012<br />

construction (roof weather-tight and concrete floors cured)<br />

I. Entire sort building shell including bridge (dry in) complete December 31, 2012<br />

J. <strong>Construction</strong> Completion – All project elements March 1, 2013<br />

K. Project Closeout March 29, 2013<br />

PART 2 - PRODUCTS (NOT USED)<br />

PART 3 - EXECUTION (NOT USED)<br />

END OF SECTION 01312<br />

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SECTION 01320 - SCHEDULES AND REPORTS<br />

PART 1 - GENERAL<br />

1.01 SUMMARY<br />

A. Contractor shall plan, schedule and report the Work using the computerized work breakdown<br />

structure in Gant Chart format of the Critical Path Method in calendar days, unless otherwise<br />

specifically provided in the Contract Documents. Contractor shall develop the detailed <strong>Construction</strong><br />

Schedule by using Microsoft Project revision 2003 software.<br />

1.02 DEFINITIONS<br />

A. Activity: A discrete part of a project that can be identified for planning, scheduling, monitoring, and<br />

controlling the project. Activities included in a construction schedule consume time and resources.<br />

1. Critical Activity: An activity on the critical path that must start and finish on the planned<br />

early start and finish times.<br />

2. Predecessor Activity: An activity that precedes another activity in the network.<br />

3. Successor Activity: An activity that follows another activity in the network.<br />

B. CPM: Critical path method, which is a method of planning and scheduling a construction project<br />

where activities are arranged based on activity relationships. Network calculations determine when<br />

activities can be performed and the critical path of a project.<br />

C. Critical Path: The longest connected chain of interdependent activities through the network schedule<br />

that establishes the minimum overall project duration and contains no float.<br />

D. Float: The measure of leeway in starting and completing an activity.<br />

1. Float time is not for the exclusive use or benefit of either FedEx or Contractor, but is a jointly<br />

owned, expiring project resource available to both parties as needed to meet schedule<br />

milestones and the Contract completion date.<br />

PART 2 PRODUCTS (NOT USED)<br />

PART 3 EXECUTION<br />

3.01 GENERAL REQUIREMENTS<br />

A. Under the Contract, Contractor shall plan, schedule, execute, report and accomplish the Work<br />

using the computerized work breakdown structure in Gant Chart format of the critical path method<br />

(CPM), in calendar days, unless otherwise specifically provided in the Contract Documents. I-J<br />

node format of the critical path method of scheduling is not acceptable for scheduling under the<br />

Contract. Contractor shall develop the detailed <strong>Construction</strong> Schedule by using Microsoft Project<br />

revision 2003 software.<br />

B. The primary objectives of the requirements of this Section are:<br />

1. To ensure adequate planning and execution of the Work by Contractor and its<br />

Subcontractors;<br />

2. To assist FedEx in evaluating the progress of the Work;<br />

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3. To provide for Contractor’s optimum coordination of its forces and its Subcontractors and<br />

suppliers and Contractor’s optimum coordination of the Work with the work or services<br />

provided by any Separate Contractors;<br />

4. To permit the timely prediction or detection of events or occurrences that may affect the<br />

timely prosecution of the Work;<br />

5. To provide a mechanism or tool for FedEx’s and Contractor’s use in determining and<br />

monitoring any actions of Contractor that the Contract requires in order for Contractor to<br />

achieve the timely completion of the various portions of the Work; and<br />

6. To establish a cash flow projection that is coordinated with the work schedule.<br />

C. The detailed <strong>Construction</strong> Schedule, as defined in Article 3 of the Contract, as supplemented by<br />

Paragraphs 3.02 and 3.03 below, will represent Contractor's commitment and intended plan for<br />

completion of the Work in compliance with the Contract. The <strong>Construction</strong> Schedule must take into<br />

account all foreseeable activities to be accomplished by any separate contractors, and interface<br />

dates with utility owners, FedEx's operations and others. The detailed <strong>Construction</strong> Schedule must<br />

anticipate all necessary manpower and resources to accomplish the activities within the durations<br />

set forth in the <strong>Construction</strong> Schedule. The Contractor will not:<br />

1. Misrepresent to FedEx its planning, scheduling and coordination of the work;<br />

2. Utilize schedules different from those provided to FedEx for the direction, execution and<br />

coordination of the Work;<br />

3. Utilize schedules that are not feasible or realistic; or<br />

4. Prepare schedules, updates, revisions or reports that do not accurately reflect the<br />

Contractor's actual intent or the Contractor's reasonable and actual expectations as to:<br />

the sequences of activities; labor availability; productivity or efficiency; expected or<br />

reasonably foreseeable inclement weather conditions; the percentage complete of any<br />

activity or path of activities; completion of any item of work or activity; projected dates of<br />

completion; delays, slippage, or problems encountered or expected; and Subcontractor<br />

requests for time extensions.<br />

D. Once FedEx approves the detailed <strong>Construction</strong> Schedule, it will become the Schedule of Record<br />

for coordinating the Work, scheduling the Work, monitoring the Work, issuing progress payments,<br />

evaluating time extension requests, and all other objectives listed in Paragraph 3.01.B. This<br />

approved <strong>Construction</strong> Schedule will be resident on Contractor’s computer equipment and<br />

Contractor must save this Schedule of Record as a baseline for purposes of comparison against<br />

subsequent revisions or proposed revisions of the <strong>Construction</strong> Schedule. Contractor shall<br />

perform all computer processing associated with the <strong>Construction</strong> Schedule and needed in<br />

connection with updating, reporting and progress payments. Contractor must employ whatever<br />

means it considers necessary to implement the <strong>Construction</strong> Schedule and to comply with the<br />

requirements of this Section. Contractor shall provide updates to FedEx’s Representative with each<br />

Application for Payment or as FedEx’s Representative requests. Contractor shall provide updates<br />

in both electronic media and hard copy.<br />

E. Contractor is responsible for determining the sequence of activities, the time estimates of the<br />

detailed construction activities and the means, methods, techniques and procedures to be<br />

employed. Each construction schedule shall represent the Contractor's best judgment of how he<br />

will prosecute the Work in compliance with the Contract. Contractor shall ensure that each<br />

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construction schedule is current and accurate and is properly and timely monitored, updated and<br />

revised as Project conditions require.<br />

F. Contractor shall consult with its Subcontractors and suppliers relating to the preparation of the<br />

<strong>Construction</strong> Schedule and subsequent revisions of the <strong>Construction</strong> Schedule. Contractor shall<br />

furnish its Subcontractors with copies of the <strong>Construction</strong> Schedule and each subsequent revision<br />

and shall continually advise its Subcontractors and suppliers of any updates or revisions to the<br />

<strong>Construction</strong> Schedule as the Work progresses. When Contractor submits to FedEx’s<br />

Representative its proposed <strong>Construction</strong> Schedule or proposes any updates or revisions to the<br />

approved <strong>Construction</strong> Schedule, Contractor will furnish evidence acceptable to FedEx that<br />

Contractor has consulted with, and has the concurrence of, its Subcontractors and suppliers.<br />

Contractor is solely responsible for ensuring that all Subcontractors and suppliers comply with the<br />

requirements of the <strong>Construction</strong> Schedule as it relates to their respective portions of the Work.<br />

G. When the work of Separate Contractors must interface or be coordinated with the Work, Contractor<br />

shall coordinate its activities with the Separate Contractors’ activities and, prior to the submission<br />

to FedEx of Contractor’s proposed <strong>Construction</strong> Schedule or any update or revision to the<br />

approved <strong>Construction</strong> Schedule, shall obtain the Separate Contractor’s written approval of the<br />

proposed <strong>Construction</strong> Schedule or a subsequent update or revision.<br />

H. Contractor’s reasonable exercise of any rights under this Section will not be grounds for any claim<br />

by Contractor or any of its Subcontractors of alleged interference, lack of cooperation, delay,<br />

disruption, negligence or hindrance by FedEx, and Contractor covenants not to sue for any such<br />

claim.<br />

I. The detailed <strong>Construction</strong> Schedule, as FedEx approves it, will represent Contractor's best plan<br />

and commitment for the Work; FedEx acknowledges, however, that Contractor may have to revise<br />

the <strong>Construction</strong> Schedule from time-to-time as progress proceeds. Contractor acknowledges that<br />

FedEx does not guarantee that:<br />

1. Contractor may start work activities on the "Early Start" or "Late Start" dates or complete<br />

work activities on the "Early Finish" or "Late Finish" dates shown in the <strong>Construction</strong><br />

Schedule, as Contractor may update or revise it;<br />

2. Contractor can proceed at all times in the sequence reflected in the <strong>Construction</strong><br />

Schedule, or that Contractor can rely upon the utilization of only the resources and<br />

manpower it initially plans for the performance of the Work; or<br />

3. Contractor will not have to modify the <strong>Construction</strong> Schedule in order to interface with the<br />

work of Separate Contractors.<br />

J. The <strong>Construction</strong> Schedule must be flexible in order to accommodate and allow for Contractor’s<br />

coordination with FedEx’s operations and the work of Separate Contractors working on or in the<br />

vicinity of the Site. Contractor must review its proposed <strong>Construction</strong> Schedule and each<br />

subsequent update or revision of the approved <strong>Construction</strong> Schedule for compatibility with<br />

FedEx’s operations and the work of Separate Contractors. Contractor must meet with FedEx’s<br />

Representative and representatives of Separate Contractors to resolve any conflicts between the<br />

<strong>Construction</strong> Schedule and FedEx’s operations or the work of Separate Contractors. Contractor<br />

shall cooperate fully with FedEx and the Separate Contractors to resolve such conflicts and to<br />

revise the <strong>Construction</strong> Schedule as reasonably required with no additional costs to FedEx.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

K. In order to maintain the orderly progress of the Work, FedEx may determine, in its sole discretion,<br />

the priority between the Work and the work of any Separate Contractors or FedEx's operations;<br />

FedEx’s decision will be final and binding upon Contractor and will not be a cause for extra<br />

compensation or an extension of time. FedEx may exercise the foregoing discretion only if (1) the<br />

determination is necessary, in FedEx’s opinion, because of project conditions and (2) Contractor<br />

and any Separate Contractors cannot otherwise agree upon such priority of schedule for their<br />

respective work. The foregoing does not relieve Contractor of its obligation to cooperate and<br />

coordinate with any Separate Contractors working on or in the vicinity of the Site.<br />

L. The time duration between the date FedEx issues the Notice to Proceed and the Substantial<br />

Completion Date, as set forth in the Contract and in Section 01100, represents only the major<br />

items of Work and may include interface times with FedEx’s operations and the work of Separate<br />

Contractors or others. Completion of the Work by the Substantial Completion Date, as that date<br />

may be postponed by the occurrence of Excused Delays, as set forth in the Contract, is a contract<br />

requirement and is of the essence to the Contract and to Contractor’s coordination of the Work.<br />

Contract duration represents the allowable start and completion date for the Work. Section 01100<br />

is not intended to be a complete listing of all Work under the Contract or of all interfaces with work<br />

performed by Separate Contractors, FedEx or others. Contractor shall determine the time<br />

requirements for all such interfaces and shall be responsible for planning, scheduling and<br />

coordinating the Work in order to complete it in accordance with the Contract.<br />

M. If FedEx provides Contractor, at Contractor's request, with any advice relating to the scheduling or<br />

coordination of the Work or any other matter:<br />

1. FedEx will not be liable to Contractor for any errors, omissions, negligence or deficiencies<br />

that may in any way occur because of that advice;<br />

2. The advice is provided solely as aids in Contractor’s development of a representation of<br />

Contractor's actual construction plan and schedule in accordance with the requirements of<br />

the Contract Documents, and FedEx will not be liable to Contractor should Contractor rely<br />

on such advice or counsel to its detriment;<br />

3. The advice will not relieve Contractor of any responsibility under Paragraph 3.01.E of this<br />

Section 01320 for all construction means, methods techniques, sequences and<br />

procedures and for planning, scheduling and coordinating all portions of the Work; and<br />

4. Any advice that FedEx provides or the lack or alleged untimeliness of that advice will not<br />

in any way take the place of or relieve Contractor of full responsibility for compliance with<br />

all requirements of the Contract, including, without limitation, the obligation to complete<br />

the Work by the Substantial Completion Date.<br />

N. FedEx’s approval or acceptance of Contractor's proposed <strong>Construction</strong> Schedule or any revisions<br />

or updates to the approved <strong>Construction</strong> Schedule will not relieve Contractor of the responsibility<br />

for accomplishing the Work by the Substantial Completion Date. Omissions or errors in the<br />

approved <strong>Construction</strong> Schedule or any revisions or updates will not excuse performance that does<br />

not comply with the requirements of the Contract Documents. FedEx’s approval in no way makes<br />

FedEx an insurer of the reliability, accuracy or feasibility of the <strong>Construction</strong> Schedule or liable for<br />

time or cost overruns flowing from such omissions or errors. Contractor cannot rely upon FedEx’s<br />

informal or constructive acquiescence or approval of the <strong>Construction</strong> Schedule; FedEx’s approval<br />

of Contractor’s proposed <strong>Construction</strong> Schedule or any subsequent revision or update of the<br />

approved <strong>Construction</strong> Schedule must be in writing.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

O. If Contractor's proposed <strong>Construction</strong> Schedule or any revision or update of the approved<br />

<strong>Construction</strong> Schedule indicates that FedEx or a Separate Contractor is to complete any activity or<br />

perform certain preceding work by a particular date or within a certain duration, FedEx or the<br />

Separate Contractor will not be bound to that date or duration unless FedEx expressly and<br />

specifically agrees in writing to the date or duration. No representative, agent or employee of the<br />

Project Architect Engineer has any right or authority to agree to any schedule commitment or<br />

obligation on FedEx’s part, and FedEx must executed all such agreements or commitments in<br />

writing as provided elsewhere in the Contract.<br />

P. Contractor is solely responsible for expediting the delivery of all Materials that Contractor<br />

undertakes to furnish so that Contractor maintains the progress of construction according to the<br />

currently approved <strong>Construction</strong> Schedule for the Work. Contractor must notify FedEx in writing<br />

and in a timely and reasonable manner whenever Contractor determines or anticipates that the<br />

delivery date of any Material that Contractor undertakes to furnish will be later than the delivery<br />

date indicated in the approved <strong>Construction</strong> Schedule or any subsequently approved revision or<br />

update.<br />

3.02 DETAILED CONSTRUCTION SCHEDULE<br />

A. No later than 15 business days after the date FedEx issues the Notice to Proceed, Contractor shall<br />

complete a draft of its proposed <strong>Construction</strong> Schedule in accordance with the requirements of this<br />

Paragraph 3.02.<br />

B. Before becoming entitled to payment of any monthly Application for Payment, Contractor must<br />

complete the <strong>Construction</strong> Schedule to FedEx’s satisfaction.<br />

C. The <strong>Construction</strong> Schedule will represent Contractor's commitment and intended plan for<br />

completion of the Work in compliance with the Contract. The <strong>Construction</strong> Schedule must take into<br />

account all foreseeable activities to be accomplished by Separate Contractors and interface dates<br />

with utility owners, FedEx's operations and others. The <strong>Construction</strong> Schedule must anticipate all<br />

necessary manpower and resources to accomplish the activities within the durations set forth in the<br />

<strong>Construction</strong> Schedule.<br />

D. As a part of the data Contractor submits to FedEx, Contractor must submit a narrative report that<br />

indicates Contractor’s anticipated allocation of the following resources and work shifts for each<br />

activity that Contractor proposes to utilize in connection with the Project:<br />

1. Labor resources;<br />

2. Equipment resources; and<br />

3. Whether Contractor will perform the proposed work on single, double or triple shifts and<br />

whether Contractor will do the work on a 5-, 6- or 7-day workweek basis.<br />

4. Production rates.<br />

This narrative report is for FedEx’s use in determining the reasonableness of Contractor’s<br />

proposed <strong>Construction</strong> Schedule. Contractor need not load the actual <strong>Construction</strong> Schedule with<br />

labor and equipment resources.<br />

E. FedEx has the right to require Contractor to modify any portion of the Contractor's proposed<br />

<strong>Construction</strong> Schedule or a proposed Recovery Schedule, as described below that FedEx<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

reasonably determines to be:<br />

1. Impracticable;<br />

2. Based upon erroneous calculations or estimates;<br />

3. Unreasonable;<br />

4. Not in conformity with other provisions of the Contract;<br />

5. Required in order to ensure Contractor’s proper coordination of the work of his<br />

Subcontractors and with the work or services any Separate Contractors are providing;<br />

6. Necessary to avoid undue interference with FedEx's operations or those of any utility<br />

owners or adjoining property owners;<br />

7. Necessary to ensure completion of the Work as set forth in this Contract;<br />

8. Required in order for Contractor to comply with the requirements of Paragraph 3.03 or any<br />

other requirements of the Contract;<br />

9. Not consistent with Contractor's actual operations.<br />

Within 14 days after receiving FedEx’s direction to modify the proposed <strong>Construction</strong> Schedule or a<br />

proposed Recovery Schedule, Contractor must complete the modification and return the modified<br />

schedule to FedEx for approval. If Contractor does not make the required changes within the<br />

allotted time, FedEx may elect to hold and not process Contractor’s monthly Applications for<br />

Payment. If, on the authority of the foregoing, FedEx holds an Application for Payment beyond the<br />

second business day of a month, FedEx will process that Application for Payment with the<br />

following month’s Application for Payment, provided that, in the interim, Contractor delivers the<br />

required modifications to FedEx. Contractor must bear any costs and impact expense associated<br />

with modifications to the <strong>Construction</strong> Schedule or a Recovery Schedule that Contractor must<br />

make on the authority of this Paragraph 3.03.E,<br />

F. FedEx reserves the right to require Contractor to furnish such manpower, Materials, facilities and<br />

equipment, and to work such hours (including additional shifts and overtime operations), as may be<br />

necessary to ensure completion of the Work or specified portions of the Work by the specific dates<br />

established in the Contract Documents. If FedEx reasonably determines that the Work, or any<br />

required portion of the Work, will not be completed by the dates established in the Contract<br />

Documents, Contractor shall undertake the following actions at no additional cost to FedEx, and<br />

comply with the requirements set forth in Section 01320, Paragraphs 3.05 and 3.06, in order to<br />

ensure that it complies with all completion requirements:<br />

1. Increase the quantity of manpower, materials, trades, crafts, and equipment and facilities<br />

on the Site;<br />

2. Increase the number of working hours per shift, shifts per working day, or any combination<br />

of the foregoing; and<br />

3. Reschedule activities to achieve maximum activity accomplishment.<br />

3.03 DETAILED CONSTRUCTION SCHEDULE CONTENT<br />

A. The <strong>Construction</strong> Schedule will consist of a time-scaled, detailed network graphic representation of<br />

all activities that are part of Contractor's construction plan and an accompanying listing of each<br />

activity's dependencies and interrelationships. The <strong>Construction</strong> Schedule submission must<br />

include, without limitation, the following information:<br />

1. Project name;<br />

2. Activities of completed Work ready for use by next trade, FedEx, etc.;<br />

3. Activities relating to different areas of responsibility, such as subcontracted Work that is<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

distinctly separate from that which Contractor is doing directly;<br />

4. Activities relating to different categories of Work as distinguished by craft or crew<br />

requirements;<br />

5. Activities relating to different categories of Work as distinguished by equipment<br />

requirements;<br />

6. Activities relating to different categories of Work as distinguished by Materials;<br />

7. Activities relating to distinct and identifiable subdivisions of Work;<br />

8. Activities relating to locations of Work within the Project that necessitates different times<br />

or crews to perform;<br />

9. Activities relating to outage schedules for existing utility services that will be interrupted<br />

during the performance of the Work;<br />

10. Activities relating to acquisition and installation of equipment, materials and supplies that<br />

FedEx or Separate Contractors will be installing;<br />

11. Activities relating to material to be stored on site;<br />

12. Contract times consistent with the requirements of the Contract;<br />

13. A tabular report listing all predecessor and successor activities for each activity;<br />

14. A legible time scaled network diagram;<br />

15. Activity durations not exceeding 14 calendar days for all activities for which Contractor will<br />

perform actual fieldwork. Material procurement, submittals, concrete curing and other<br />

similar activities may only exceed 14 calendar days with FedEx’s approval;<br />

16. An accounting of the number of work days anticipated to be lost because of weather.<br />

Paragraph 3.03.E below will govern this accounting.<br />

B. The <strong>Construction</strong> Schedule submission will contain the following minimum information for each<br />

activity:<br />

1. Activity number, description and estimated duration in calendar days;<br />

2. Anticipated start and finish dates; and<br />

3. Responsibility for activity.<br />

C. For all major equipment and Materials to be fabricated or supplied as part of the Work, the<br />

<strong>Construction</strong> Schedule must show a sequence of activities including:<br />

1. Preparation of shop drawings and sample submissions;<br />

2. A reasonable time for review of shop drawings and samples or such time as specified in<br />

the Contract;<br />

3. Shop fabrication, delivery, and storage;<br />

4. Erection or installation; and<br />

5. Testing of equipment and materials.<br />

Additionally, the <strong>Construction</strong> Schedule must reflect the following information for each submittal<br />

item: (1) description; and (2) a reference to the applicable paragraph or paragraphs in the<br />

technical specifications or the contract drawing number that requires the submittal.<br />

D. The <strong>Construction</strong> Schedule must include late completion dates for the Work that are no later than<br />

the Substantial Completion Date established in the Contract. Contractor shall prepare the timescaled<br />

graphic network based upon the early start dates of activities shown on the graphic.<br />

E. The Contractor shall anticipate and account for, as a minimum, the potential loss of working days<br />

equal to the Weather Average, as defined in the Contract, and shall schedule the Work<br />

accordingly.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Contractor shall make its own determination as to the likely impact of weather on its operations and<br />

must include as part of its <strong>Construction</strong> Schedule submission an accounting of how it determined<br />

and accounted for the impact of anticipated weather in the proposed <strong>Construction</strong> Schedule.<br />

FedEx must continually monitor the effects of weather and, when found justified, grant time<br />

extensions, if required, as Contractor approaches achieving substantial completion of the Work.<br />

F. Contractor must state all activity durations in calendar days.<br />

G. Contractor shall plan its operations and schedule the Work to ensure that the critical path runs<br />

through on-site construction activities and to ensure that, unless FedEx agrees otherwise in writing,<br />

off-site procurement activities do not control the critical path of the <strong>Construction</strong> Schedule.<br />

H. Once FedEx approves the <strong>Construction</strong> Schedule, it will become the Schedule of Record for<br />

coordinating the Work, scheduling the Work, monitoring the Work, evaluating time extension<br />

requests, and all other objectives listed in Paragraph 3.01.B. The approved <strong>Construction</strong> Schedule<br />

will be resident on Contractor’s computer equipment at the Site and Contractor will perform as part<br />

of the Work all computer processing required for the purpose of reporting the progress of the Work<br />

and updating the <strong>Construction</strong> Schedule. Contractor must employ whatever means it considers<br />

necessary to implement the <strong>Construction</strong> Schedule and to comply with the requirements of this<br />

Section.<br />

I. Contractor must use a computerized scheduling system for the development of the <strong>Construction</strong><br />

Schedule. Contractor must provide to FedEx on computer media, in a form and format acceptable<br />

to FedEx, a copy of the <strong>Construction</strong> Schedule, including all required submission information<br />

resident in or derivable from the computer system, as well as a hard copy of the CPM and logic<br />

diagram.<br />

3.04 UPDATING OF CONSTRUCTION SCHEDULE/PROGRESS REPORTS<br />

A. On or about the dates specified in the Contract, Contractor shall arrange for its Project Manager<br />

and Superintendent and necessary Subcontractors and suppliers to attend bi-monthly schedule<br />

meetings with FedEx to review Contractor's report of actual progress. Contractor must prepare<br />

each such report based upon Contractor’s best judgment and after consultation with the principal<br />

Subcontractors. Each such report that Contractor prepares must set forth up-to-date and accurate<br />

progress data.<br />

B. Each of Contractor’s progress report must show the activities, or portions of activities, completed<br />

during the reporting period, the actual start and finish dates for those activities, the remaining<br />

durations or estimated completion dates for activities currently in progress, and quantities of<br />

Materials installed during the reporting period.<br />

C. Contractor shall submit a narrative with each progress report, which must include, without<br />

limitation: a description of problem areas; current and anticipated delaying factors and their impact<br />

to critical activities; explanations of corrective actions taken or planned; any proposed newly<br />

planned activities or changes in sequence; and the proposed logic for a Recovery Schedule, if<br />

required, as further described below.<br />

Each report must also include:<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. A narrative describing the actual Work accomplished during the reporting period;<br />

2. A list of major construction equipment used on the Project during the reporting period;<br />

3. The total number of men by craft actually engaged in the Work during the reporting<br />

period, with the total stated separately as to office, supervisory, and field personnel;<br />

4. A manpower and equipment forecast for the succeeding 30 days, which states the total<br />

number of men by craft and separately states such total as to office, supervisory and field<br />

personnel;<br />

5. A list of Contractor-supplied Materials and equipment, indicating their current availability<br />

and anticipated job site delivery dates; and<br />

6. Changes or additions to Contractor's supervisory personnel since the preceding progress<br />

report.<br />

D. At each monthly schedule meeting, Contractor must present a total review of the Project, which will<br />

include, without limitation, the following:<br />

1. Schedule<br />

2. Critical items pending<br />

3. Contract Amendments<br />

4. Coordination with other Separate Contractors and FedEx<br />

5. Excessive weather delay report<br />

E. The submission and approval of progress update information and the receipt of progress reports<br />

are an integral part and basic element of the processing of Applications for Payment. FedEx may<br />

withhold progress payments to which Contractor would otherwise be entitled under the terms of the<br />

Contract until Contractor has fully complied with the requirements of this Section.<br />

F. The extent to which activities in the activity sequence approved and contained in the <strong>Construction</strong><br />

Schedule are complete at the end of the period covered by an Application for Payment will be a<br />

factor in the determination of the amount of the progress payment to which Contractor is entitled in<br />

connection with its submission of that Application for Payment. Activities that Contractor performs<br />

out of sequence will not form the basis for a progress payment to Contractor unless FedEx<br />

approved the proposed sequencing revisions and Contractor incorporated those revisions in the<br />

<strong>Construction</strong> Schedule in accordance with Paragraph 3.06 below.<br />

G. If the actions that Contractor takes in accordance with Paragraph 3.02 are not satisfactory, in<br />

FedEx’s judgment, to ensure Contractor’s timely completion of the Work, FedEx may direct<br />

Contractor to take without additional cost to FedEx all other actions that may be necessary to<br />

ensure completion of the Work or designated portions of the Work by the specific dates established<br />

in the Contract, including, without limitation, a requirement for Contractor or one or more of its<br />

Subcontractors to provide additional equipment or overtime work. Without regard to whether or not<br />

FedEx issues such a direction, Contractor will continue to have full responsibility for its<br />

performance of the Work and for completing the Work or designated portions of the Work within the<br />

times established in the Contract Documents.<br />

3.05 RECOVERY SCHEDULE<br />

A. If, in FedEx’s opinion, an updated <strong>Construction</strong> Schedule shows at any time during Contractor's<br />

performance that Contractor is 14 or more days behind schedule for any location or category of<br />

work, or if Paragraph 3.02.E above requires Contractor to undertake actions, Contractor shall<br />

prepare a Recovery Schedule within 10 days from the date of request the date of FedEx’s request,<br />

which Recovery Schedule explains and displays how Contractor intends to reschedule the Work in<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

order to regain compliance with the approved <strong>Construction</strong> Schedule during the immediate<br />

subsequent pay period.<br />

B. If FedEx believes that Contractor can recover all of the time during the subsequent pay period,<br />

Contractor may prepare a Recovery Schedule as set forth below. If, however, FedEx believes<br />

Contractor will require more than 30 days to recover all of the lost time, Contractor must prepare<br />

and submit a request for revision to the approved <strong>Construction</strong> Schedule and comply with all of the<br />

requirements associated with a Schedule Revision as set forth in Paragraph 3.06 below.<br />

C. Contractor shall prepare and submit to FedEx a one-month maximum duration Recovery Schedule,<br />

which incorporates the best available information from Subcontractors and others and which will<br />

permit a return to the scheduling reflected in the approved <strong>Construction</strong> Schedule at the earliest<br />

possible time. Contractor must prepare a Recovery Schedule to the same level of detail as the<br />

<strong>Construction</strong> Schedule. Contractor must prepare the Recovery Schedule in coordination with<br />

Separate Contractors with whom Contractor must coordinate in order to properly complete the<br />

Work.<br />

D. Within two days after submission of a Recovery Schedule to FedEx, Contractor and all<br />

Subcontractors whose work the Recovery Schedule will affect must participate in a conference with<br />

FedEx to review and evaluate the Recovery Schedule. Each of the participants in that conference<br />

will give a written commitment to comply with the Recovery Schedule. Within two days after the<br />

conference, Contractor shall submit for FedEx’s review and approval any revisions to the proposed<br />

Recovery Schedule upon which the conference participants agreed. Contractor shall use the<br />

approved Recovery Schedule as its plan for returning to the scheduling reflected in the<br />

<strong>Construction</strong> Schedule.<br />

E. Contractor shall confer continuously with FedEx to assess the effectiveness of the Recovery<br />

Schedule. As a result of these conferences, FedEx will implement the following procedures:<br />

1. If FedEx determines that Contractor continues behind schedule, FedEx will direct<br />

Contractor to prepare a Schedule Revision and comply with all of the requirements of a<br />

Schedule Revision as stated below and the other requirements of the Contract<br />

Documents; the foregoing will not, however, limit in any way FedEx’s rights and remedies<br />

as provided elsewhere in the Contract Documents; or<br />

2. If FedEx determines that Contractor has successfully accomplished the objective of the<br />

Recovery Schedule, FedEx will direct Contractor to return to the use of the approved<br />

<strong>Construction</strong> Schedule.<br />

F. If FedEx determines that a Recovery Schedule conference will be most productive if held at a<br />

manufacturer's plant, Subcontractor's place of business or any other place off-site, Contractor will<br />

pay for the travel expenses of FedEx’s Representative to attend that conference.<br />

3.06 SCHEDULE REVISIONS<br />

A. If Contractor desires, or if the Contract otherwise requires Contractor, to make modifications or<br />

changes in Contractor’s method of operation or sequencing of the Work or in the durations of the<br />

activities in the <strong>Construction</strong> Schedule or a Recovery Schedule, Contractor shall do so in<br />

accordance with Paragraph 3.02 above. Contractor may only revise the approved <strong>Construction</strong><br />

Schedule or an approved Recovery Schedule as a result of the occurrence of an Excused Delay or<br />

with FedEx’s written approval as provided in this Paragraph 3.06.<br />

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B. Contractor shall submit to FedEx requests for revisions to the <strong>Construction</strong> Schedule, together with<br />

written rationale for revisions and description of logic for rescheduling work and substantiate that<br />

the Work will be substantially completed within the time the Contract requires. FedEx will approve<br />

proposed revisions that are acceptable to it in writing and Contractor shall incorporate those<br />

revisions into the <strong>Construction</strong> Schedule or an approved Recovery Schedule, as the case may be.<br />

C. Contractor must accompany requests for revision with evidence (such as written rationale for the<br />

revisions and descriptions of logic for rescheduling the work) acceptable to FedEx that Contractor's<br />

Subcontractors are in agreement with the proposed revisions.<br />

D. If a revision of the <strong>Construction</strong> Schedule or a Recovery Schedule will affect the work of Separate<br />

Contractors, Contractor must meet with, and gain the written approval of, those Separate<br />

Contractors prior to Contractor’s submission of its proposed schedule revisions to FedEx;<br />

Contractor must cause Separate Contractors to memorialize their approval of a proposed schedule<br />

revision by signing the revision. If FedEx accepts a revision, it will be binding upon Contractor and<br />

all Separate Contractors whose work the revision affects.<br />

3.07 FLOAT TIME<br />

A. Float or slack time associated with one chain of activities is the amount of time between earliest<br />

start date and latest start date or between earliest finish date and latest finish date for such<br />

activities, as calculated as part of the approved <strong>Construction</strong> Schedule, as revised or updated with<br />

FedEx’s approval. Float or slack time shown on the approved <strong>Construction</strong> Schedule is not for the<br />

exclusive use or benefit of either FedEx or e Contractor and is available for use by either of them<br />

according to whichever first needs the benefit of the float to facilitate the effective use of available<br />

resources and to minimize the impact of project problems, Excused Delays or changes in the Work<br />

that may arise during the performance of the Work. Contractor or FedEx may use float time in<br />

conjunction with their respective review activities or to resolve project problems. No project<br />

problem, Contract Amendment or delay that only results in the loss of available float on the<br />

approved <strong>Construction</strong> Schedule will form the basis for any modification of the Contract or an<br />

extension of the Substantial Completion Dates or an adjustment of the compensation payable to<br />

Contractor.<br />

Contractor may not arbitrarily use float time shown on the <strong>Construction</strong> Schedule or a Recovery<br />

Schedule in a manner that, in FedEx’s opinion, will unnecessarily delay Separate Contractors from<br />

proceeding with their work or will otherwise be detrimental to FedEx’s interests.<br />

3.08 CONTRACTOR'S ORGANIZATION<br />

A. Contractor must maintain as part of its organization, or hire a Subcontractor with, a competent staff<br />

of sufficient size who are knowledgeable in the use, application and implementation of the work<br />

breakdown structure in Gant Chart format of the critical path method and who are acceptable to<br />

FedEx. It will be this staff’s responsibility to prepare input information for the <strong>Construction</strong><br />

Schedule and subsequent revisions and updates, monitor the progress of the Work, provide input<br />

for updating and revising logic diagrams, when necessary, and otherwise assist Contractor in<br />

fulfilling its obligations under this Section 01320.<br />

END OF SECTION 01320<br />

SCHEDULES AND REPORTS 01320 - 11


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01322 - PROGRESS REPORTS<br />

PART 1 - GENERAL<br />

1.1 PROGRESS REPORTS<br />

A. The Contractor shall submit weekly progress reports to the <strong>Construction</strong> Manager which<br />

detail the following for each task:<br />

1. Work Element - Relate to Schedule of Values.<br />

3. Percent of total job completed this period.<br />

4. Percent of total job completed – cumulative.<br />

B. The percentage of the total job completed for each period shall be the addition of the<br />

individual percentages for each task of the "Percent of total job completed - cumulative."<br />

C. The first weekly progress report shall be submitted to the <strong>Construction</strong> Manager within thirty<br />

days after Notice to Proceed.<br />

D. Subsequent Progress Reports shall be submitted to the <strong>Construction</strong> Manager at each<br />

weekly construction meeting.<br />

PART 2 - PRODUCTS (NOT USED)<br />

PART 3 - EXECUTION (NOT USED)<br />

END OF SECTION 01322<br />

PROGRESS REPORTS 01322 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01400 - QUALITY REQUIREMENTS<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes administrative and procedural requirements for quality assurance and quality<br />

control.<br />

B. Testing and inspecting services are required to verify compliance with requirements specified or indicated.<br />

These services do not relieve Contractor of responsibility for compliance with the Contract Document<br />

requirements.<br />

1. Specified tests, inspections, and related actions do not limit Contractor's other quality-assurance<br />

and -control procedures that facilitate compliance with the Contract Document requirements.<br />

2. Requirements for Contractor to provide quality assurance and quality control services required by<br />

<strong>Construction</strong> Manager, Architect / Engineer, Owner, or authorities having jurisdiction are not limited<br />

by provisions of this Section.<br />

C. See Divisions 2 through 16 Sections for specific test and inspection requirements.<br />

1.2 DEFINITIONS<br />

A. Quality Assurance Services: Activities, actions, and procedures performed before and during execution of<br />

the Work to guard against defects and deficiencies and substantiate that proposed construction will<br />

comply with requirements.<br />

B. Quality-Control Services: Tests, inspections, procedures, and related actions during and after execution<br />

of the Work to evaluate that actual products incorporated into the Work and completed construction<br />

comply with requirements. Services do not include contract enforcement activities performed by the<br />

<strong>Construction</strong> Manager.<br />

C. Pre-construction Testing: Tests and inspections that are performed specifically for the Project before<br />

products and materials are incorporated into the Work to verify performance or compliance with specified<br />

criteria.<br />

D. Product Testing: Tests and inspections that are performed by an NRTL, an NVLAP, or a testing agency<br />

qualified to conduct product testing and acceptable to authorities having jurisdiction, to establish product<br />

performance and compliance with industry standards.<br />

E. Source Quality Control Testing: Tests and inspections that are performed at the source, i.e., plant, mill,<br />

factory, or shop.<br />

F. Field Quality Control Testing: Tests and inspections that are performed on-site for installation of the Work<br />

and for completed Work.<br />

G. Testing Agency: An entity engaged to perform specific tests, inspections, or both. Testing laboratory shall<br />

mean the same as testing agency.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

H. Installer/Applicator/Erector: Contractor or another entity engaged by Contractor as an employee,<br />

subcontractor, or sub-subcontractor, to perform a particular construction operation, including installation,<br />

erection, application, and similar operations.<br />

1. Using a term such as "carpentry" does not imply that certain construction activities must be<br />

performed by accredited or unionized individuals of a corresponding generic name, such as<br />

"carpenter." It also does not imply that requirements specified apply exclusively to tradespeople of<br />

the corresponding generic name.<br />

I. Experienced: When used with an entity, "experienced" means having successfully completed a minimum<br />

of five previous projects similar in size and scope to this Project; being familiar with special requirements<br />

indicated; and having complied with requirements of authorities having jurisdiction.<br />

1.3 CONFLICTING REQUIREMENTS<br />

A. General: If compliance with two or more standards is specified and the standards establish different or<br />

conflicting requirements for minimum quantities or quality levels, comply with the most stringent<br />

requirement. Refer uncertainties and requirements that are different, but apparently equal, to Architect for<br />

a decision before proceeding.<br />

B. Minimum Quantity or Quality Levels: The quantity or quality level shown or specified shall be the minimum<br />

provided or performed. The actual installation may comply exactly with the minimum quantity or quality<br />

specified, or it may exceed the minimum within reasonable limits. To comply with these requirements,<br />

indicated numeric values are minimum or maximum, as appropriate, for the context of requirements.<br />

Refer uncertainties to Architect for a decision before proceeding.<br />

1.4 SUBMITTALS<br />

A. Qualification Data: For testing agencies specified in "Quality Assurance" Article to demonstrate their<br />

capabilities and experience. Include proof of qualifications in the form of a recent report on the inspection<br />

of the testing agency by a recognized authority.<br />

B. Reports: Prepare and submit certified written reports that include the following:<br />

1. Date of issue.<br />

2. Project title and number.<br />

3. Name, address, and telephone number of testing agency.<br />

4. Dates and locations of samples and tests or inspections.<br />

5. Names of individuals making tests and inspections.<br />

6. Description of the Work and test and inspection method.<br />

7. Identification of product and Specification Section.<br />

8. Complete test or inspection data.<br />

9. Test and inspection results and an interpretation of test results.<br />

10. Record of temperature and weather conditions at time of sample taking and testing and inspecting.<br />

11. Comments or professional opinion on whether tested or inspected Work complies with the Contract<br />

Document requirements.<br />

12. Name and signature of laboratory inspector.<br />

13. Recommendations on retesting and re-inspecting.<br />

QUALITY REQUIREMENTS 01400 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

C. Permits, Licenses, and Certificates: For Owner's records, submit to the <strong>Construction</strong> Manager copies of<br />

permits, licenses, certifications, inspection reports, releases, jurisdictional settlements, notices, receipts for<br />

fee payments, judgments, correspondence, records, and similar documents, established for compliance<br />

with standards and regulations bearing on performance of the Work.<br />

1.5 QUALITY ASSURANCE<br />

A. General: Qualifications paragraphs in this Article establish the minimum qualification levels required;<br />

individual Specification Sections specify additional requirements.<br />

B. Installer Qualifications: A firm or individual experienced in installing, erecting, or assembling work similar<br />

in material, design, and extent to that indicated for this Project, whose work has resulted in construction<br />

with a record of successful in-service performance.<br />

C. Manufacturer Qualifications: A firm experienced in manufacturing products or systems similar to those<br />

indicated for this Project and with a record of successful in-service performance, as well as sufficient<br />

production capacity to produce required units.<br />

D. Fabricator Qualifications: A firm experienced in producing products similar to those indicated for this<br />

Project and with a record of successful in-service performance, as well as sufficient production capacity to<br />

produce required units.<br />

E. Professional Engineer Qualifications: A professional engineer who is legally qualified to practice in<br />

jurisdiction where Project is located and who is experienced in providing engineering services of the kind<br />

indicated. Engineering services are defined as those performed for installations of the system, assembly,<br />

or product that are similar to those indicated for this Project in material, design, and extent.<br />

F. Specialists: Certain sections of the Specifications require that specific construction activities shall be<br />

performed by entities who are recognized experts in those operations. Specialists shall satisfy<br />

qualification requirements indicated and shall be engaged for the activities indicated.<br />

1. Requirement for specialists shall not supersede building codes and regulations governing the<br />

Work.<br />

G. Testing Agency Qualifications: An NRTL, an NVLAP, or an independent agency with the experience and<br />

capability to conduct testing and inspecting indicated, as documented according to ASTM E 548; and with<br />

additional qualifications specified in individual Sections; and where required by authorities having<br />

jurisdiction, that is acceptable to authorities.<br />

1. NRTL: A nationally recognized testing laboratory according to 29 CFR 1910.7.<br />

2. NVLAP: A testing agency accredited according to NIST's National Voluntary Laboratory<br />

Accreditation Program.<br />

H. Factory-Authorized Service Representative Qualifications: An authorized representative of manufacturer<br />

who is trained and approved by manufacturer to inspect installation of manufacturer's products that are<br />

similar in material, design, and extent to those indicated for this Project.<br />

QUALITY REQUIREMENTS 01400 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.6 QUALITY CONTROL<br />

A. Owner Quality Control: Where quality-control services are indicated as Owner's responsibility,<br />

<strong>Construction</strong> Manager will engage a qualified testing agency to perform these services.<br />

1. The <strong>Construction</strong> Manager will furnish Contractor with names, addresses, and telephone numbers<br />

of testing agencies engaged and a description of types of testing and inspecting they are engaged<br />

to perform.<br />

2. Costs for retesting and re-inspecting construction that replaces or is necessitated by work that<br />

failed to comply with the Contract Documents will be charged to Contractor, and the Contract Sum<br />

will be adjusted by Change Order.<br />

B. Tests and inspections not explicitly assigned to Owner are Contractor's responsibility. Unless otherwise<br />

indicated, provide quality-control services specified and those required by authorities having jurisdiction.<br />

Perform quality-control services required of Contractor by authorities having jurisdiction, whether specified<br />

or not.<br />

1. Where services are indicated as Contractor's responsibility, engage a qualified testing agency to<br />

perform these quality-control services.<br />

a. Contractor shall not employ same entity engaged by <strong>Construction</strong> Manager, unless agreed<br />

to in writing by <strong>Construction</strong> Manager.<br />

2. Notify testing agencies at least 48 hours in advance of time when Work that requires testing or<br />

inspecting will be performed.<br />

3. Where quality-control services are indicated as Contractor's responsibility, submit a certified written<br />

report, in duplicate, of each quality-control service.<br />

4. Testing and inspecting requested by Contractor and not required by the Contract Documents are<br />

Contractor's responsibility.<br />

5. Submit additional copies of each written report directly to authorities having jurisdiction, when they<br />

so direct.<br />

C. Manufacturer's Field Services: Where indicated, engage a factory-authorized service representative to<br />

inspect field-assembled components and equipment installation, including service connections. Report<br />

results in writing as specified in Division 1 Section "Submittals."<br />

D. Retesting/Re-inspecting: Regardless of whether original tests or inspections were Contractor's<br />

responsibility, provide quality-control services, including retesting and re-inspecting, for construction that<br />

replaced Work that failed to comply with the Contract Documents.<br />

E. Testing Agency Responsibilities: Cooperate with <strong>Construction</strong> Manager and Contractor in performance of<br />

duties. Provide qualified personnel to perform required tests and inspections.<br />

1. Notify <strong>Construction</strong> Manager and Contractor promptly of irregularities or deficiencies observed in<br />

the Work during performance of its services.<br />

2. Determine the location from which test samples will be taken and in which in-situ tests are<br />

conducted.<br />

3. Conduct and interpret tests and inspections and state in each report whether tested and inspected<br />

work complies with or deviates from requirements.<br />

4. Submit a certified written report, in duplicate, of each test, inspection, and similar quality-control<br />

service through Contractor.<br />

QUALITY REQUIREMENTS 01400 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

5. Do not release, revoke, alter, or increase the Contract Document requirements or approve or<br />

accept any portion of the Work.<br />

6. Do not perform any duties of Contractor.<br />

F. Associated Services: Cooperate with agencies performing required tests, inspections, and similar qualitycontrol<br />

services, and provide reasonable auxiliary services as requested. Notify agency sufficiently in<br />

advance of operations to permit assignment of personnel. Provide the following:<br />

1. Access to the Work.<br />

2. Incidental labor and facilities necessary to facilitate tests and inspections.<br />

3. Adequate quantities of representative samples of materials that require testing and inspecting.<br />

Assist agency in obtaining samples.<br />

4. Facilities for storage and field curing of test samples.<br />

5. Delivery of samples to testing agencies.<br />

6. Preliminary design mix proposed for use for material mixes that require control by testing agency.<br />

7. Security and protection for samples and for testing and inspecting equipment at Project site.<br />

G. Coordination: Coordinate sequence of activities to accommodate required quality-assurance and -control<br />

services with a minimum of delay and to avoid necessity of removing and replacing construction to<br />

accommodate testing and inspecting.<br />

1. Schedule times for tests, inspections, obtaining samples, and similar activities.<br />

1.7 SPECIAL TESTS AND INSPECTIONS<br />

A. Special Tests and Inspections: The <strong>Construction</strong> Manager will engage a qualified special inspector, when<br />

required, to conduct special tests and inspections required by authorities having jurisdiction as the<br />

responsibility of Owner, and as follows:<br />

B. Special Tests and Inspections: Conducted by a qualified special inspector as required by authorities<br />

having jurisdiction, as indicated in individual Specification Sections, and as follows:<br />

1. Verifying that manufacturer maintains detailed fabrication and quality-control procedures and<br />

reviewing the completeness and adequacy of those procedures to perform the Work.<br />

2. Notifying Architect and Contractor promptly of irregularities and deficiencies observed in the Work<br />

during performance of its services.<br />

3. Submitting a certified written report of each test, inspection, and similar quality-control service to<br />

the <strong>Construction</strong> Manager with copies to the Architect / Engineer, Contractor and to authorities<br />

having jurisdiction.<br />

4. Submitting a final report of special tests and inspections at Substantial Completion, which includes<br />

a list of unresolved deficiencies.<br />

5. Interpreting tests and inspections and stating in each report whether tested and inspected work<br />

complies with or deviates from the Contract Documents.<br />

6. Retesting and re-inspecting corrected work.<br />

C. Insurance Provider: At the discretion of the <strong>Construction</strong> Manager and or the owner retained insurance<br />

agency, the contractor shall make any portion of the site available to an insurance agent(s), and shall act<br />

as his/her security escort if necessary. The insurance agent shall have the authority to inspect work in<br />

progress, means and methods of construction, as well as materials installed or stored on site.<br />

QUALITY REQUIREMENTS 01400 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS (Not Used)<br />

PART 3 - EXECUTION<br />

3.1 REPAIR AND PROTECTION<br />

A. General: On completion of testing, inspecting, sample taking, and similar services, repair damaged<br />

construction and restore substrates and finishes.<br />

1. Provide materials and comply with installation requirements specified in other Specification<br />

Sections. Restore patched areas and extend restoration into adjoining areas with durable seams<br />

that are as invisible as possible.<br />

B. Protect construction exposed by or for quality-control service activities.<br />

C. Repair and protection are Contractor's responsibility, regardless of the assignment of responsibility for<br />

quality-control services.<br />

END OF SECTION 01400<br />

QUALITY REQUIREMENTS 01400 - 6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01550 - HEALTH AND SAFETY PLAN<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. This Section applies to all work on this project and specifies the development and implementation of a<br />

Health and Safety Plan (HASP) and Program by the Contractor and all of its subcontractors<br />

performing work. The HASP shall address all activities performed within the Contract including, but not<br />

limited to, soil excavation, fall protection, confined space entry (OSHA 1910.146) and lock-out, tag-out<br />

procedures.<br />

1.2 QUALITY ASSURANCE<br />

A. The Contractor shall be responsible for the development and implementation of a Health and Safety<br />

Plan that will adequately protect workers. The Contractor shall develop a detailed HASP using this<br />

Section and the site inspection as a basis for delineating additional details and requirements as the<br />

Contractor deems necessary. The HASP must establish in detail the protocols necessary for<br />

protecting workers, on-site personnel and visitors from potential hazards related to hazardous job<br />

conditions.<br />

1. The Contractor shall develop, implement, administer and supervise a site-specific Health and<br />

Safety Plan and Program in accordance with these specifications. It shall be the responsibility<br />

of the Contractor to make interpretations and draw conclusions with respect to the conditions at<br />

the site and their impact on health and safety of project personnel.<br />

2. The Contractor shall designate an individual as the Site Safety and Health Officer (SSHO) who<br />

shall daily implement and enforce the HASP. The SSHO shall be assigned to the site on a fulltime<br />

basis and shall report to the Contractor in matters pertaining to site health and safety<br />

(H&S). The SSHO shall be responsible for preparing and maintaining daily H&S site logs and<br />

reports.<br />

1.3 REQUIRED SUBMITTALS<br />

A. Provide submittals as specified herein and in conformance with Section 01040.<br />

B. Provide completed copy of the Health and Safety Plan before proceeding with any construction<br />

activities.<br />

C. <strong>Construction</strong> activities shall not begin or continue until the <strong>Construction</strong> Manager approves the<br />

Contractor’s submittals listed below:<br />

1. HASP as required in item B above.<br />

2. Name and qualifications of the SSHO as specified under Health and Safety Management<br />

Section of this document.<br />

3. Copies of any Incident Reporting Logs completed during the project.<br />

HEALTH AND SAFETY PLAN 01550 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.4 REFERENCE STANDARDS<br />

A. The site-specific Health and Safety Plan and all work conducted on-site shall be consistent with the<br />

requirements of the following references:<br />

1. Occupational Safety and Health Administration Standards and Regulations contained in<br />

Title 29, Code of Federal Regulations, Parts 1910 and 1926 (29 CFR 1910 and 1926), including<br />

amendments as stated in the Federal Register.<br />

2. United States Environmental Protection Agency (EPA) Standard Operating Guidelines, latest<br />

revision.<br />

3. All applicable Airport Authority policies and procedures including emergency response<br />

procedures.<br />

4. FedEx Contractor Safety Requirements (Appendix D to this Project Manual).<br />

1.5 RESPONSIBILITY OF THE CONTRACTOR<br />

A. Minimum precautions noted in this Section shall in no way relieve the Contractor of his/her<br />

responsibility to implement stricter health and safety precautions as warranted by the work.<br />

B. All work performed under this contract shall be in compliance with OSHA 29 CFR 1926 and 1910<br />

regulations and any other applicable federal, state or local health and safety regulations.<br />

C. The Contractor's SSHO shall conduct an initial survey to determine the appropriate safety procedures<br />

and level of worker safety equipment. The Contractor's SSHO shall maintain a continuous hazardous<br />

materials health and safety monitoring program throughout the performance of the work. It shall be the<br />

SSHO's responsibility to notify the <strong>Construction</strong> Manager of any deviations in the health and safety<br />

monitoring program.<br />

D. It shall be the Contractor's responsibility to notify the <strong>Construction</strong> Manager verbally and in writing as<br />

quickly as possible should any unforeseen safety hazard or condition become evident during the<br />

performance of the work. In the interim, the Contractor shall take prudent action to establish and<br />

maintain safe working conditions and to safeguard workers, on-site personnel, visitors, and the<br />

environment in accordance with the established emergency response procedures detailed in the<br />

Contractor's HASP.<br />

1.6 EMPLOYEE TRAINING<br />

A. It will be the Contractor's responsibility to train its employees. The Contractor shall be responsible for<br />

ensuring that only personnel having successfully completed the required H&S training are permitted to<br />

enter designated areas of the site where worker protection is required.<br />

B. At least one individual (SSHO) as designated by the Contractor, who has current certification (Red<br />

Cross or equivalent) in basic first aid and cardiopulmonary resuscitation (CPR) must be present on the<br />

site at all times. This individual must also have received training and information regarding OSHA's<br />

HEALTH AND SAFETY PLAN 01550 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Bloodborne Pathogen Standard including the required use of "universal precautions" and the need for<br />

HBV vaccinations.<br />

C. The Contractor shall be responsible for compliance with the following specific training requirements;<br />

Hazard Communication/Right-to-Know (OSHA), Respiratory Protection, Emergency Response<br />

procedures, site orientation, daily toolbox meetings and weekly safety meeting.<br />

1.7 HAZARD COMMUNICATION<br />

A. The Contractor must have a project-specific written Hazard Communication Program. This Program<br />

must be available on-site for review by the Contractor’s employees, the Owner or other affected<br />

parties.<br />

B. Material Safety Data Sheets (MSDS) must be provided for jet fuel, and all chemicals on site in the<br />

Contractor’s Hazard Communication Program. MSDSs for chemicals brought on-site by the Contractor<br />

shall be maintained at the site and must be made available to its employees, the Owner, and other<br />

affected parties<br />

1.8 EMERGENCY PLANNING<br />

A. The HASP shall include emergency procedures for occurrences such as personal injury, fire, and<br />

exposure to toxic substances. All personnel on-site shall be instructed initially and weekly via safety<br />

meetings concerning these safety procedures.<br />

B. Emergency response procedures shall include employee training, alarm systems, escape routes and<br />

procedures, critical operations or equipment, rescue and medical duty assignments, designation of<br />

responsible parties, emergency reporting procedures and methods to account for all employees after<br />

evacuation.<br />

C. The Emergency Contact information shall be included in all Contractor HASPs.<br />

D. In the event that on-site work results in the accidental spill or release of oil or hazardous materials,<br />

containment to the extent possible will be required by on-site personnel (in proper personal protective<br />

equipment as designated by the SSHO). Containment should include the use of absorbent pads or<br />

materials, covering and/or diverting spills from sewers, drains, surface water bodies, etc. For spills<br />

that cannot be controlled by on-site personnel or are above the reportable quantities, the SSHO or<br />

designee shall secure the area and immediately notify in the following order:<br />

1. OAK Fire Department 510.577.4080 or 911<br />

2. Contractor’s Environmental Consultant<br />

3. <strong>Construction</strong> Manager<br />

1.9 INCIDENT REPORTING PROCEDURES<br />

A. All injuries, accidents and illnesses occurring as a result of or during on-site work must be recorded<br />

and shall be submitted to the <strong>Construction</strong> Managerwithin five (5) days of the incident. The Contractor<br />

is responsible for notification to OSHA if necessary.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.10 SITE ACCESS AND CONTROL<br />

A. The Contractor's HASP shall include site access provisions.<br />

B. The Contractor shall prepare site control procedures to establish work zones on-site, based on the<br />

proposed work locations and project phasing requirements, and the requirements specified in this<br />

section. The Contractor shall also develop operational procedures in order to properly implement the<br />

plan. Prior to initiation of the work, the Contractor shall erect temporary site fencing or barricades to<br />

physically separate the work zones as specified in the site control procedures.<br />

1.11 DRUG TESTING<br />

A. Contractor shall provide pre-employment drug testing and random on-site drug testing. Drug testing<br />

program shall be in accordance with 29 CFR 199.<br />

PART 2 - PRODUCTS<br />

2.1 PERSONAL PROTECTIVE EQUIPMENT<br />

A. The Contractor shall provide on-site personnel, when required by the HASP, with the appropriate<br />

personal protective equipment (PPE) and clothing and shall ensure that all PPE and clothing is kept<br />

clean and well maintained.<br />

B. All health and safety materials and equipment shall conform, at a minimum, to OSHA, NIOSH and<br />

American National Standards Institute (ANSI) standards and requirements.<br />

C. Minimum worker protection measures include hard hats, steel-toed work boots, safety glasses, hearing<br />

protection and standard work clothes (Level D PPE).<br />

PART 3 - EXECUTION<br />

3.1 GENERAL REQUIREMENTS AND IMPLEMENTATION<br />

A. The Health and Safety Plan shall be implemented by the Contractor under the direction of its SSHO. It<br />

is the Contractor’s responsibility to ensure compliance with the HASP. Modifications to the<br />

Contractor’s HASP shall be made after review by the Owner.<br />

B. Prior to the commencement of on-site activities, a Site Safety Meeting and Orientation will be held to<br />

review the specific requirements of the HASP. Daily Safety Meetings (Toolbox meetings) and Weekly<br />

Safety Meetings will be conducted by the SSHO throughout the duration of field activities.<br />

3.2 HEALTH AND SAFETY MANAGEMENT<br />

A. The SSHO shall be assigned to the site on a full-time basis and shall report to the Contractor and the<br />

<strong>Construction</strong> Manager in matters pertaining to site safety and health. The SSHO shall be responsible<br />

for preparing and maintaining daily health and safety site logs and reports.<br />

HEALTH AND SAFETY PLAN 01550 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

The qualifications of the SSHO shall include:<br />

1. A minimum of three (3) years working experience at construction sites;<br />

2. Working knowledge of State and Federal occupational safety and health regulations.<br />

3. Specialized training in personal and respiratory equipment program implementation and in the<br />

proper use of air monitoring instruments, and air sampling methods and procedures;<br />

4. Current certification in first aid and CPR by a recognized approved organization such as the<br />

American Red Cross; and<br />

5. In addition to 40 Hour OSHA training, annual refresher training, and medical monitoring, the<br />

SSHO shall also be Supervisory (1910.120) trained.<br />

3.3 LOGS, REPORTS AND RECORD KEEPING<br />

A. The Contractor shall maintain weekly logs and reports covering the implementation of the HASP. The<br />

format shall be developed by the Contractor. The Contractor shall provide the <strong>Construction</strong> Manager<br />

with copies of all logs and reports on a monthly basis.<br />

B. Daily Safety Logs shall include at a minimum, the following:<br />

1. Date;<br />

2. Area (site specific) inspected;<br />

3. Employees in a particular area and the work being performed;<br />

4. Site visitors, name, affiliation and purpose of site visit;<br />

5. Equipment being utilized by employees;<br />

6. Protective clothing being worn by employees;<br />

7. Protective equipment being utilized by Contractor's personnel, visitors, and designated State<br />

and Federal representatives;<br />

8. SSHO signature and date.<br />

C. The Contractor shall be solely responsible for compliance with all Federal laws such as OSHA.<br />

END OF SECTION 01550<br />

HEALTH AND SAFETY PLAN 01550 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01600 – MATERIALS AND EQUIPMENT<br />

PART 1 - GENERAL<br />

1.1 DESCRIPTION<br />

A. All materials and equipment shall be new, unless otherwise specified, and the product of a reputable<br />

manufacturer. Materials and equipment shall conform to applicable specifications and standards, and<br />

shall comply with size, make, type and quality specified or as specifically approved in writing by the<br />

Architect / Engineer. Do not use material or equipment for any purpose other than that for which it is<br />

designed or is specified.<br />

B. The Contractor shall guarantee that each piece of equipment meets the capacity and duty requirements<br />

hereinafter specified, and the adequate and satisfactory mechanical performance of the equipment<br />

hereinafter specified shall be the responsibility of the Contractor.<br />

C. It is understood that the drawings cannot show every specialty or detail; however, furnish and install all<br />

such specialties and equipment necessary for a complete installation in accordance with the normal<br />

interpretation of the plans and specifications, good practice, and to the satisfaction of the Architect /<br />

Engineer.<br />

1.2 VOLUNTARY ALTERNATES<br />

A. Voluntary alternates are proposals offered by the Contractor for alternate materials, products or systems<br />

which deviate from the drawings or specifications.<br />

B. The Contractor may volunteer alternate materials, products or techniques which may reduce construction<br />

costs or improve the quality of the work or improve the time of completion. Voluntary alternates shall be<br />

identified on the list provided in the Proposal Form. By presenting voluntary alternates, the Contractor:<br />

1. Represents that the Contractor has personally investigated the proposed alternate and determined<br />

that in his opinion it is equal or superior in all respects to that specified, or if not, has identified the<br />

differences;<br />

2. Represents that the Contractor will provide the same warranty for the alternate that the Contractor<br />

would for that specified;<br />

3. Certifies that the cost data presented is complete and includes all related costs under the Contract<br />

except the Engineer's redesign costs, and waive all claims for additional costs related to the<br />

alternate which subsequently become apparent; and<br />

4. Will coordinate the installation of the accepted alternate, making such changes as may be required<br />

for the Work to be complete in all respects.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.3 SUBSTITUTIONS<br />

A. Substitutions are proposals from the Contractor which utilize other than named products which are equal<br />

or superior in all respects to that specified and provide a warranty at least equal to that specified.<br />

Substitutions will be permitted only when a product is named and "or equal" is indicated.<br />

B. Where substitutions are permitted, the Contractor shall waive all claims for additional costs related to the<br />

substitution and the Contractor will coordinate the installation of the substitution, making such changes as<br />

may be required for the Work to be complete in all respects with all applicable contractors and<br />

subcontractors on the project. A formal presentation of all proposed substitutions shall be submitted by<br />

the Contractor to the <strong>Construction</strong> Manager and Architect / Engineer for review within 20 calendar days of<br />

the date of commencement.<br />

C. Proposed substitutions which, upon evaluation are not approved by the Architect / Engineer shall not be<br />

permitted.<br />

1.4 PROHIBITED MATERIALS<br />

A. All materials shall comply with all applicable safety, health and environmental standards. All products<br />

containing asbestos are prohibited. Notify the <strong>Construction</strong> Manager if a specified product contains<br />

asbestos so that appropriate action can be determined.<br />

END OF SECTION 01600<br />

MATERIALS AND EQUIPMENT 01600 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01622 - STORAGE AND PROTECTION<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. This Section is intended to include Contractor's responsibilities for storage and<br />

handling of materials and equipment related to the Work.<br />

1.3 SUBMITTALS<br />

A. Contractor receiving Form; Exhibit A, this Section.<br />

B. Bills of Lading for materials stored on site.<br />

1.4 GENERAL REQUIREMENTS<br />

A. Ensure that materials and equipment related to the Work are transported, handled<br />

And stored on site in such a manner that no damage shall be done to the materials or equipment,<br />

the site or anything thereupon.<br />

1.5 ITEMS FURNISHED BY FEDERAL EXPRESS<br />

A. When items supplied by Federal Express’ arrive at the site or to the Contractor’s off-site secured<br />

storage yard, the Contractor shall receive, unload, protect, store, install and test the items. Comply<br />

with the requirements of Section 01035<br />

B. Receipt and inspection of items furnished by Federal Express shall be documented<br />

on Contractor Receiving Form: submit appropriate documentation to <strong>Construction</strong> Manager within<br />

24 hours of receipt of goods or equipment.<br />

1.6 LAYDOWN<br />

A. If the specified laydown and storage area at the site for the Contractor's temporary storage is not<br />

large enough for the materials, the Contractor shall make alternate arrangements for storage<br />

location until time of installation at the Contractor’s cost.<br />

B. The Contractor shall confine Contractor's equipment, the storage of materials and<br />

the operation of its employees within limits designated by Federal Express.<br />

C. Some items and equipment purchased by Federal may be delivered to the site or to Contractor’s<br />

off-site designated storage facility. The Contractor shall be responsible for unloading and storing<br />

these items and all associated costs.<br />

D. Arrange stored items to provide easy access for inspection.<br />

1.7 STORAGE AND HANDLING REQUIREMENTS<br />

A. Store and handle equipment and materials in accordance with manufacturer's recommendations.<br />

B. Packages or bundled materials shall be stored in original and undamaged condition with<br />

manufacturer's seals and labels intact.<br />

STORAGE AND PROTECTION 01622 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

C. The Contractor shall be responsible for the security of the materials and for protecting them from<br />

theft and vandalism.<br />

D. Equipment utilizing combustible fuel shall be stored in areas designated by Federal Express when<br />

not in use.<br />

E. Protect metals from damage, dirt and moisture.<br />

F. No materials may be stored in any of Federal Express' buildings.<br />

PART 2 - PRODUCTS (NOT USED)<br />

PART 3 - EXECUTION (NOT USED)<br />

END OF SECTION 01622<br />

STORAGE AND PROTECTION 01622 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01622<br />

EXHIBIT A<br />

CONTRACTOR RECEIVING FORM<br />

(for materials supplied by Owner)<br />

Contractor ________________________________________________________<br />

Project: ________________________________________________________<br />

Project No.: _____________Contract No. _________________________________<br />

Date Material Received ________________________________________________<br />

Received from: (check one)<br />

___________Federal Express Warehouse at _______________________________<br />

___________Vendor/Supplier ___________________________________________<br />

___________Vendor Contract No. (by FEDEX) _____________________________<br />

Via ___________________________________________________________<br />

(Carrier)<br />

(Attach all carrier's paperwork to this form)<br />

___________Other ____________________________________________________<br />

Quantity Part Number Description<br />

____ _________________<br />

____ _________________<br />

____ _________________<br />

____ _________________<br />

__ __ _________________<br />

I have inspected the items listed above and have found them: (check one)<br />

undamaged, complete, in good condition ready for installation.<br />

_<br />

in the following condition, (list defects, damage, etc.)<br />

If damaged call Federal Express' Representative immediately<br />

________________________________<br />

________________________________<br />

________________________________<br />

STORAGE AND PROTECTION 01622 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Received/Inspected by Date<br />

Contractor's Project Manager Date<br />

END OF SECTION 01622 – EXHIBIT A<br />

STORAGE AND PROTECTION 01622 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01632 - SUBSTITUTIONS<br />

PART 1 - GENERAL<br />

1.1 PROCEDURE<br />

A. After Notice to Proceed, all requests for substitutions shall be submitted to the <strong>Construction</strong><br />

Manager in writing. Include all supporting technical data, costs, product availability, samples and<br />

the reason for requesting the substitution. If the substitution is approved, the <strong>Construction</strong><br />

Manager will notify the Contractor in writing. All <strong>Construction</strong> Manager decisions will be final.<br />

B. If the Contractor is given written approval to install an equal item of equipment, the Contractor<br />

shall be responsible for any testing, construction, or dimensional changes which may result from<br />

this substitution, regardless of the extent of this additional work.<br />

C. A request for a substitution constitutes a representation that the Contractor:<br />

1. Has investigated the proposed product and determined that it is equal to or superior in all<br />

respects to that specified.<br />

2. Will provide the same warranties or bonds for the substitution as for the product specified.<br />

3. Will coordinate the installation of the accepted substitution into the Work, and make such<br />

other changes as required to make the Work complete in all respects.<br />

4. Waives all claims for additional costs which may subsequently become apparent.<br />

PART 2 - PRODUCTS (NOT USED)<br />

PART 3 - EXECUTION (NOT USED)<br />

END OF SECTION 01632<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01700 - EXECUTION REQUIREMENTS<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes general procedural requirements governing execution of the Work including, but not<br />

limited to, the following:<br />

1. <strong>Construction</strong> layout.<br />

2. Field engineering and surveying.<br />

3. General installation of products.<br />

4. Progress cleaning.<br />

5. Starting and adjusting.<br />

6. Protection of installed construction.<br />

7. Correction of the Work.<br />

1.2 SUBMITTALS<br />

A. Certificates: Submit certificate signed by licensed land surveyor certifying that location and elevation of<br />

improvements comply with requirements.<br />

B. Landfill Receipts: Submit copy of receipts issued by a landfill facility, licensed to accept hazardous<br />

materials, for hazardous waste disposal.<br />

1.3 QUALITY ASSURANCE<br />

A. Land Surveyor Qualifications: A professional land surveyor who is legally qualified to practice in<br />

jurisdiction where Project is located and who is experienced in providing land-surveying services of the<br />

kind indicated.<br />

PART 2 - PRODUCTS (Not Used)<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Existing Conditions: The existence and location of site improvements, utilities, and other construction<br />

indicated as existing are not guaranteed. Before beginning work, investigate and verify the existence and<br />

location of mechanical and electrical systems and other construction affecting the Work.<br />

1. Before construction, verify the location and points of connection of utility services.<br />

EXECUTION REQUIREMENTS 01700 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Existing Utilities: The existence and location of underground and other utilities and construction indicated<br />

as existing are not guaranteed. Before beginning site work, investigate and verify the existence and<br />

location of underground utilities and other construction affecting the Work.<br />

1. Before construction, pothole to verify the location and invert elevation at points of connection of all<br />

utilities; and underground electrical services.<br />

2. Furnish location data for work related to Project that must be performed by public utilities serving<br />

Project site.<br />

C. Acceptance of Conditions: Examine substrates, areas, and conditions, with Installer or Applicator present<br />

where indicated, for compliance with requirements for installation tolerances and other conditions affecting<br />

performance. Record observations.<br />

1. Verify compatibility with and suitability of substrates, including compatibility with existing finishes or<br />

primers.<br />

2. Examine roughing-in for mechanical and electrical systems to verify actual locations of connections<br />

before equipment and fixture installation.<br />

3. Proceed with installation only after unsatisfactory conditions have been corrected. Proceeding with<br />

the Work indicates acceptance of surfaces and conditions.<br />

3.2 PREPARATION<br />

A. Field Measurements: Take field measurements as required to fit the Work properly. Recheck<br />

measurements before installing each product. Where portions of the Work are indicated to fit to other<br />

construction, verify dimensions of other construction by field measurements before fabrication. Coordinate<br />

fabrication schedule with construction progress to avoid delaying the Work.<br />

B. Space Requirements: Verify space requirements and dimensions of items shown diagrammatically on<br />

Drawings.<br />

3.3 CONSTRUCTION LAYOUT<br />

A. Verification: Before proceeding to lay out the Work, verify layout information shown on Drawings, in<br />

relation to the property survey and existing benchmarks. If discrepancies are discovered, notify Architect<br />

promptly.<br />

B. General: Engage a licensed land surveyor to lay out the Work using accepted surveying practices.<br />

1. Establish benchmarks and control points to set lines and levels at each story of construction and<br />

elsewhere as needed to locate each element of Project.<br />

2. Establish dimensions within tolerances indicated. Do not scale Drawings to obtain required<br />

dimensions.<br />

3. Inform installers of lines and levels to which they must comply.<br />

4. Check the location, level and plumb, of every major element as the Work progresses.<br />

5. Notify Architect when deviations from required lines and levels exceed allowable tolerances.<br />

C. Site Improvements: Locate and lay out site improvements, including pavements, grading, fill and topsoil<br />

placement, utility slopes, and invert elevations.<br />

EXECUTION REQUIREMENTS 01700 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Record Log: Maintain a log of layout control work. Record deviations from required lines and levels.<br />

Include beginning and ending dates and times of surveys, weather conditions, name and duty of each<br />

survey party member, and types of instruments and tapes used. Make the log available for reference by<br />

Architect.<br />

3.4 FIELD ENGINEERING<br />

A. Reference Points: Locate existing permanent benchmarks, control points, and similar reference points<br />

before beginning the Work. Preserve and protect permanent benchmarks and control points during<br />

construction operations.<br />

B. Benchmarks: Establish and maintain a minimum of two permanent benchmarks on Project site, located<br />

on two Federal Express lease line corners, referenced to data established by survey control points.<br />

Comply with authorities having jurisdiction for type and size of benchmark.<br />

1. Record benchmark locations, with horizontal and vertical data, on Project Record Documents.<br />

3.5 INSTALLATION<br />

A. General: Locate the Work and components of the Work accurately, in correct alignment and elevation, as<br />

indicated.<br />

1. Make vertical work plumb and make horizontal work level.<br />

2. Where space is limited, install components to maximize space available for maintenance and ease<br />

of removal for replacement.<br />

3. Conceal pipes, ducts, and wiring in finished areas, unless otherwise indicated.<br />

B. Comply with manufacturer's written instructions and recommendations for installing products in<br />

applications indicated.<br />

C. Install products at the time and under conditions that will ensure the best possible results. Maintain<br />

conditions required for product performance until Substantial Completion.<br />

D. Conduct construction operations so no part of the Work is subjected to damaging operations or loading in<br />

excess of that expected during normal conditions of occupancy.<br />

E. Tools and Equipment: Do not use tools or equipment that produce harmful noise levels.<br />

F. Templates: Obtain and distribute to the parties involved templates for work specified to be factory<br />

prepared and field installed. Check Shop Drawings of other work to confirm that adequate provisions are<br />

made for locating and installing products to comply with indicated requirements.<br />

G. Anchors and Fasteners: Provide anchors and fasteners as required to anchor each component securely<br />

in place, accurately located and aligned with other portions of the Work.<br />

1. Mounting Heights: Where mounting heights are not indicated, mount components at heights<br />

directed by Architect.<br />

2. Coordinate installation of anchorages. Furnish setting drawings, templates, and directions for<br />

installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral<br />

EXECUTION REQUIREMENTS 01700 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

anchors, that are to be embedded in concrete or masonry. Deliver such items to Project site in<br />

time for installation.<br />

H. Joints: Make joints of uniform width. Where joint locations in exposed work are not indicated, arrange<br />

joints for the best visual effect. Fit exposed connections together to form hairline joints.<br />

I. Hazardous Materials: Use products, cleaners, and installation materials that are not considered<br />

hazardous.<br />

3.6 PROGRESS CLEANING<br />

A. General: Clean Project site and work areas daily, including common areas. Coordinate progress cleaning<br />

for joint-use areas where more than one installer has worked. Enforce requirements strictly. Dispose of<br />

materials lawfully.<br />

1. Comply with requirements in NFPA 241 for removal of combustible waste materials and debris.<br />

2. Containerize hazardous and unsanitary waste materials separately from other waste. Mark<br />

containers appropriately and dispose of legally, according to regulations.<br />

B. Site: Maintain Project site free of waste materials and debris.<br />

C. Work Areas: Clean areas where work is in progress to the level of cleanliness necessary for proper<br />

execution of the Work.<br />

1. Remove liquid spills promptly.<br />

2. Where dust would impair proper execution of the Work, broom-clean or vacuum the entire work<br />

area, as appropriate.<br />

D. Installed Work: Keep installed work clean. Clean installed surfaces according to written instructions of<br />

manufacturer or fabricator of product installed, using only cleaning materials specifically recommended. If<br />

specific cleaning materials are not recommended, use cleaning materials that are not hazardous to health<br />

or property and that will not damage exposed surfaces.<br />

E. Concealed Spaces: Remove debris from concealed spaces before enclosing the space.<br />

F. Exposed Surfaces in Finished Areas: Clean exposed surfaces and protect as necessary to ensure<br />

freedom from damage and deterioration at time of Substantial Completion.<br />

G. Waste Disposal: Burying or burning waste materials on-site will not be permitted. Washing waste<br />

materials down sewers or into waterways will not be permitted.<br />

H. During handling and installation, clean and protect construction in progress and adjoining materials<br />

already in place. Apply protective covering where required to ensure protection from damage or<br />

deterioration at Substantial Completion.<br />

I. Clean and provide maintenance on completed construction as frequently as necessary through the<br />

remainder of the construction period. Adjust and lubricate operable components to ensure operability<br />

without damaging effects.<br />

EXECUTION REQUIREMENTS 01700 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

J. Limiting Exposures: Supervise construction operations to assure that no part of the construction,<br />

completed or in progress, is subject to harmful, dangerous, damaging, or otherwise deleterious exposure<br />

during the construction period.<br />

3.7 STARTING AND ADJUSTING<br />

A. Start equipment and operating components to confirm proper operation. Remove malfunctioning units,<br />

replace with new units, and retest.<br />

B. Adjust operating components for proper operation without binding. Adjust equipment for proper operation.<br />

C. Test each piece of equipment to verify proper operation. Test and adjust controls and safeties. Replace<br />

damaged and malfunctioning controls and equipment.<br />

D. Manufacturer's Field Service: If a factory-authorized service representative is required to inspect fieldassembled<br />

components and equipment installation, comply with qualification requirements in Division 1<br />

Section "Quality Requirements."<br />

3.8 PROTECTION OF INSTALLED CONSTRUCTION<br />

A. Provide final protection and maintain conditions that ensure installed Work is without damage or<br />

deterioration at time of Substantial Completion.<br />

B. Comply with manufacturer's written instructions for temperature and relative humidity.<br />

3.9 CORRECTION OF THE WORK<br />

A. Repair or remove and replace defective construction. Restore damaged substrates and finishes.<br />

1. Repairing includes replacing defective parts, refinishing damaged surfaces, touching up with<br />

matching materials, and properly adjusting operating equipment.<br />

B. Restore permanent facilities used during construction to their specified condition.<br />

C. Remove and replace damaged surfaces that are exposed to view if surfaces cannot be repaired without<br />

visible evidence of repair.<br />

D. Repair components that do not operate properly. Remove and replace operating components that cannot<br />

be repaired.<br />

END OF SECTION 01700<br />

EXECUTION REQUIREMENTS 01700 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01732 - SELECTIVE DEMOLITION<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes the following:<br />

1. Demolition and removal of existing facilities.<br />

2. Demolition and removal of selected site elements.<br />

3. Salvage of existing items to be reused or recycled.<br />

1.2 DEFINITIONS<br />

A. Remove: Detach items from existing construction and legally dispose of them off-site, unless indicated to<br />

be removed and salvaged or removed and reinstalled.<br />

B. Remove and Salvage: Detach items from existing construction and deliver them to Owner.<br />

C. Remove and Reinstall: Detach items from existing construction, prepare them for reuse, and reinstall<br />

them where indicated.<br />

D. Existing to Remain: Existing items of construction that are not to be removed and that are not otherwise<br />

indicated to be removed, removed and salvaged, or removed and reinstalled.<br />

1.3 SUBMITTALS<br />

A. Schedule of Selective Demolition Activities: On the CPM schedules and schedule updates provided,<br />

indicate detailed sequence of selective demolition and removal work, with starting and ending dates for<br />

each activity, interruption of utility services.<br />

1.4 PROJECT CONDITIONS<br />

A. Owner will occupy portions of building immediately adjacent to selective demolition area. Conduct<br />

selective demolition so Owner's operations will not be disrupted.<br />

B. Conditions existing at time of inspection for bidding purpose will be maintained by Owner as far as<br />

practical.<br />

1. Before selective demolition, Owner will remove the following items:<br />

a. Freight, furnishings and equipment will be removed from the existing office areas to be<br />

renovated, and buildings to be demolished.<br />

SELECTIVE DEMOLITION 01732 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

b. GSE equipment, aircraft, aircraft support/maintenance equipment, and freight handling<br />

equipment shall be relocated by Federal Express, as coordinated with Contractor, for the<br />

various phases of construction.<br />

C. Notify Architect / Engineer of discrepancies between existing conditions and Drawings before proceeding<br />

with selective demolition.<br />

D. Hazardous Materials: It is unknown whether hazardous materials will be encountered in the Work. The<br />

Based Bid shall assume hazardous materials are not encountered. A Unit Price cost has been requested<br />

as part of the Bid Form for use in the event some on-site soils are found to have contaminants.<br />

1. If materials suspected of containing hazardous materials are encountered, do not disturb;<br />

immediately notify Architect and Owner.<br />

E. Storage or sale of removed items or materials on-site is not permitted.<br />

F. Utility Service: Maintain existing utilities indicated to remain in service and protect them against damage<br />

during selective demolition operations.<br />

1. Maintain fire-protection facilities in service during selective demolition operations.<br />

PART 2 - PRODUCTS (Not Used)<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Verify that utilities have been disconnected and capped.<br />

B. Survey existing conditions and correlate with requirements indicated to determine extent of selective<br />

demolition required.<br />

C. When unanticipated mechanical, electrical, or structural elements that conflict with intended function or<br />

design are encountered, investigate and measure the nature and extent of conflict. Promptly submit a<br />

written RFI and sketch.<br />

3.2 UTILITY SERVICES AND MECHANICAL/ELECTRICAL SYSTEMS<br />

A. Existing Services/Systems: Maintain services/systems indicated to remain and protect them against<br />

damage during selective demolition operations.<br />

B. Service/System Requirements: Locate, identify, disconnect, and seal or cap off indicated utility services<br />

and mechanical/electrical systems serving areas to be selectively demolished.<br />

1. Arrange to shut off indicated utilities with utility companies.<br />

2. If services/systems are required to be removed, relocated, or abandoned, before proceeding with<br />

selective demolition provide temporary services/systems that bypass area of selective demolition<br />

and that maintain continuity of services/systems to other parts of building.<br />

SELECTIVE DEMOLITION 01732 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3. Cut off pipe or conduit in walls or partitions to be removed. Cap, valve, or plug and seal remaining<br />

portion of pipe or conduit after bypassing.<br />

3.3 PREPARATION<br />

A. Site Access and Temporary Controls: Conduct selective demolition and debris-removal operations to<br />

ensure minimum interference with roads, streets, walks, walkways, and other adjacent occupied and used<br />

facilities.<br />

B. Temporary Facilities: Provide temporary barricades and other protection required to prevent injury to<br />

people and damage to adjacent buildings and facilities to remain.<br />

C. Temporary Shoring: Provide and maintain shoring, bracing, and structural supports as required to<br />

preserve stability and prevent movement, settlement, or collapse of construction and finishes to remain,<br />

and to prevent unexpected or uncontrolled movement or collapse of construction being demolished.<br />

3.4 SELECTIVE DEMOLITION<br />

A. General: Demolish and remove existing construction only to the extent required by new construction and<br />

as indicated. Use methods required to complete the Work within limitations of governing regulations and<br />

as follows:<br />

1. Neatly cut openings and holes plumb, square, and true to dimensions required. Use cutting<br />

methods least likely to damage construction to remain or adjoining construction. Use hand tools or<br />

small power tools designed for sawing or grinding, not hammering and chopping, to minimize<br />

disturbance of adjacent surfaces. Temporarily cover openings to remain.<br />

2. Cut or drill from the exposed or finished side into concealed surfaces to avoid marring existing<br />

finished surfaces.<br />

3. Do not use cutting torches until work area is cleared of flammable materials. At concealed spaces,<br />

such as duct and pipe interiors, verify condition and contents of hidden space before starting flamecutting<br />

operations. Maintain portable fire-suppression devices during flame-cutting operations.<br />

4. Locate selective demolition equipment and remove debris and materials so as not to impose<br />

excessive loads on supporting walls, floors, or framing.<br />

5. Dispose of demolished items and materials promptly. Comply with all Port of Oakland waste<br />

management and recycling requirements.<br />

B. Reuse/ Recycling of Removed Elements: Recycle demolished materials to the maximum extent possible.<br />

C. Removed and Salvaged Items:<br />

1. Transport items to storage area directed by Owner.<br />

2. Protect items from damage during transport and storage.<br />

3.5 DISPOSAL OF DEMOLISHED MATERIALS<br />

A. General: Except for items or materials indicated to be recycled, reused, salvaged, reinstalled, or<br />

otherwise indicated to remain Owner's property, remove demolished materials from Project site and legally<br />

dispose of them in an EPA-approved landfill.<br />

SELECTIVE DEMOLITION 01732 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.6 CLEANING<br />

A. Clean adjacent structures and improvements of dust, dirt, and debris caused by selective demolition<br />

operations. Return adjacent areas to condition existing before selective demolition operations began.<br />

END OF SECTION 01732<br />

SELECTIVE DEMOLITION 01732 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01770 - CLOSEOUT PROCEDURES<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes administrative and procedural requirements for contract closeout, including, but not<br />

limited to, the following:<br />

1. Inspection procedures.<br />

2. Warranties.<br />

3. Final cleaning.<br />

1.2 SUBSTANTIAL COMPLETION<br />

A. Preliminary Procedures: Before requesting inspection for determining date of Substantial Completion,<br />

complete the following. List items below that are incomplete in request.<br />

1. Prepare a list of items to be completed and corrected (punch list), the value of items on the list, and<br />

reasons why the Work is not complete.<br />

2. Advise Owner of pending insurance changeover requirements.<br />

3. Submit specific warranties, workmanship bonds, maintenance service agreements, final<br />

certifications, and similar documents.<br />

4. Obtain and submit releases permitting Owner unrestricted use of the Work and access to services<br />

and utilities. Include occupancy permits, operating certificates, and similar releases.<br />

5. Prepare and submit Project Record Documents, operation and maintenance manuals, and similar<br />

final record information.<br />

6. Deliver tools, spare parts, extra materials, and similar items to location designated by Owner.<br />

Label with manufacturer's name and model number where applicable.<br />

7. Make final changeover of permanent locks and deliver keys to Owner. Advise Owner's personnel<br />

of changeover in security provisions.<br />

8. Complete startup testing of systems.<br />

9. Terminate and remove temporary facilities from Project site, along with mockups, construction<br />

tools, and similar elements.<br />

10. Submit changeover information related to Owner's occupancy, use, operation, and maintenance.<br />

11. Complete final cleaning requirements, including touchup painting.<br />

12. Touch up and otherwise repair and restore marred exposed finishes to eliminate visual defects.<br />

B. Inspection: Submit a written request for inspection for Substantial Completion. On receipt of request,<br />

Engineer will either proceed with inspection or notify Contractor of unfulfilled requirements. Engineer will<br />

prepare the Certificate of Substantial Completion after inspection or will notify Contractor of items, either<br />

on Contractor's list or additional items identified by Engineer, that must be completed or corrected before<br />

certificate will be issued.<br />

1. Re-inspection: Request re-inspection when the Work identified in previous inspections as<br />

incomplete is completed or corrected.<br />

2. Results of completed inspection will form the basis of requirements for Final Completion.<br />

CLOSEOUT PROCEDURES 01770 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.3 FINAL COMPLETION<br />

A. Preliminary Procedures: Before requesting final inspection for determining date of Final Completion,<br />

complete the following:<br />

1. Submit certified copy of Architect / Engineer's Substantial Completion inspection list of items to be<br />

completed or corrected (punch list), endorsed and dated by Engineer. The certified copy of the list<br />

shall state that each item has been completed or otherwise resolved for acceptance.<br />

2. Submit evidence of final, continuing insurance coverage complying with insurance requirements.<br />

3. Instruct Owner's personnel in operation, adjustment, and maintenance of products, equipment, and<br />

systems.<br />

B. Inspection: Submit a written request for final inspection for acceptance. On receipt of request,<br />

<strong>Construction</strong> Manager will either proceed with inspection or notify Contractor of unfulfilled requirements.<br />

<strong>Construction</strong> Manager will prepare a final Certificate for Payment after inspection or will notify Contractor<br />

of construction that must be completed or corrected before certificate will be issued.<br />

1. Re-inspection: Request re-inspection when the Work identified in previous inspections as<br />

incomplete is completed or corrected.<br />

1.4 LIST OF INCOMPLETE ITEMS (PUNCH LIST)<br />

A. A project punch list will be given to the Contractor for work items that should be completed at each key<br />

project milestone.<br />

1.5 WARRANTIES<br />

A. Submittal Time: Submit written warranties on request of <strong>Construction</strong> Manager for designated portions of<br />

the Work where commencement of warranties other than date of Substantial Completion is indicated.<br />

B. Organize warranty documents into an orderly sequence based on the table of contents of the Project<br />

Manual.<br />

1. Bind warranties and bonds in heavy-duty, 3-ring, vinyl-covered, loose-leaf binders, thickness as<br />

necessary to accommodate contents, and sized to receive 8-1/2-by-11-inch paper.<br />

2. Provide heavy paper dividers with plastic-covered tabs for each separate warranty. Mark tab to<br />

identify the product or installation. Provide a typed description of the product or installation,<br />

including the name of the product and the name, address, and telephone number of Installer.<br />

3. Identify each binder on the front and spine with the typed or printed title "WARRANTIES," Project<br />

name, and name of Contractor.<br />

C. Provide additional copies of each warranty to include in operation and maintenance manuals. Provide all<br />

Warranty documents in electronic format as well as in hard-copy format.<br />

PART 2 - PRODUCTS (NOT USED)<br />

CLOSEOUT PROCEDURES 01770 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 - EXECUTION<br />

3.1 FINAL CLEANING<br />

A. General: Provide final cleaning. Conduct cleaning and waste-removal operations to comply with local<br />

laws and ordinances and Federal and local environmental and antipollution regulations.<br />

1. Complete the following cleaning operations before requesting inspection for certification of<br />

Substantial Completion for entire Project or for a portion of Project:<br />

END OF SECTION 01770<br />

a. Clean Project site, yard, and grounds, in areas disturbed by construction activities, including<br />

landscape development areas, of rubbish, waste material, litter, and other foreign<br />

substances.<br />

b. Sweep paved areas. Remove petrochemical spills, stains, and other foreign deposits.<br />

c. Remove tools, construction equipment, machinery, and surplus material from Project site.<br />

d. Remove labels that are not permanent.<br />

e. Touch up and otherwise repair and restore marred, exposed finishes and surfaces.<br />

Replace finishes and surfaces that cannot be satisfactorily repaired or restored or that<br />

already show evidence of repair or restoration.<br />

1) Do not paint over "UL" and similar labels, including mechanical and electrical<br />

nameplates.<br />

f. Wipe surfaces of mechanical and electrical equipment and similar equipment. Remove<br />

excess lubrication, paint and mortar droppings, and other foreign substances.<br />

g. Clean light fixtures, lamps, globes, and reflectors to function with full efficiency. Replace<br />

burned-out bulbs, and those noticeably dimmed by hours of use, and defective and noisy<br />

starters in fluorescent and mercury vapor fixtures to comply with requirements for new<br />

fixtures.<br />

h. Leave Project clean and ready for occupancy.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 01782 - OPERATION AND MAINTENANCE DATA<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes administrative and procedural requirements for preparing operation and<br />

maintenance manuals, including the following:<br />

1. Operation manuals for systems, subsystems, and equipment.<br />

2. Maintenance manuals for the care and maintenance of systems and equipment.<br />

1.2 SUBMITTALS<br />

A. Manual: Submit 3 copies of each manual in final form and submit each manual in electronic format at<br />

least 15 days before final inspection. <strong>Construction</strong> Manager will return copy with comments within 15 days<br />

after final inspection.<br />

1. Correct or modify each manual to comply with <strong>Construction</strong> Manager’s comments. Submit 3<br />

copies of each corrected manual and submit in electronic format within 15 days of receipt of<br />

comments.<br />

PART 2 - PRODUCTS<br />

2.1 OPERATION MANUALS<br />

A. Content: In addition to requirements in this Section, include operation data required in individual<br />

Specification Sections and equipment descriptions, operating standards, operating procedures, operating<br />

logs, wiring and control diagrams, and license requirements.<br />

B. Descriptions: Include the following:<br />

1. Product name and model number.<br />

2. Manufacturer's name.<br />

3. Equipment identification with serial number of each component.<br />

4. Equipment function.<br />

5. Operating characteristics.<br />

6. Limiting conditions.<br />

7. Performance curves.<br />

8. Engineering data and tests.<br />

9. Complete nomenclature and number of replacement parts.<br />

C. Operating Procedures: Include start-up, break-in, and control procedures; stopping and normal shutdown<br />

instructions; routine, normal, seasonal, and weekend operating instructions; and required sequences for<br />

electric or electronic systems.<br />

D. Systems and Equipment Controls: Describe the sequence of operation, and diagram controls as installed.<br />

OPERATION AND MAINTENANCE DATA 01782 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

E. Piped Systems: Diagram piping as installed, and identify color-coding where required for identification.<br />

2.2 SYSTEMS AND EQUIPMENT MAINTENANCE MANUAL<br />

A. Content: For each system, subsystem, and piece of equipment not part of a system, include source<br />

information, manufacturers' maintenance documentation, maintenance procedures, maintenance and<br />

service schedules, spare parts list and source information, maintenance service contracts, and warranty<br />

and bond information, as described below.<br />

B. Source Information: List each system, subsystem, and piece of equipment included in manual, identified<br />

by product name and arranged to match manual's table of contents. For each product, list name, address,<br />

and telephone number of Installer or supplier and maintenance service agent, and cross-reference<br />

Specification Section number and title in Project Manual.<br />

C. Manufacturers' Maintenance Documentation: Manufacturers' maintenance documentation including<br />

maintenance instructions, drawings and diagrams for maintenance, nomenclature of parts and<br />

components, and recommended spare parts for each component part or piece of equipment:<br />

D. Maintenance Procedures: Include test and inspection instructions, troubleshooting guide, disassembly<br />

instructions, and adjusting instructions that detail essential maintenance procedures:<br />

E. Maintenance and Service Schedules: Include service and lubrication requirements, list of required<br />

lubricants for equipment, and separate schedules for preventive and routine maintenance and service with<br />

standard time allotment.<br />

F. Spare Parts List and Source Information: Include lists of replacement and repair parts, with parts<br />

identified and cross-referenced to manufacturers' maintenance documentation and local sources of<br />

maintenance materials and related services.<br />

G. Warranties and Bonds: Include copies of warranties and bonds and lists of circumstances and conditions<br />

that would affect validity of warranties or bonds.<br />

PART 3 - EXECUTION<br />

3.1 MANUAL PREPARATION<br />

A. Manufacturers' Data: Where manuals contain manufacturers' standard printed data, include only sheets<br />

pertinent to product or component installed. Mark each sheet to identify each product or component<br />

incorporated into the Work. If data include more than one item in a tabular format, identify each item using<br />

appropriate references from the Contract Documents. Identify data applicable to the Work and delete<br />

references to information not applicable.<br />

B. Drawings: Prepare drawings supplementing manufacturers' printed data to illustrate the relationship of<br />

component parts of equipment and systems and to illustrate control sequence and flow diagrams.<br />

Coordinate these drawings with information contained in Record Drawings to ensure correct illustration of<br />

completed installation.<br />

1. Do not use original Project Record Documents as part of operation and maintenance manuals.<br />

OPERATION AND MAINTENANCE DATA 01782 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

END OF SECTION 01782<br />

OPERATION AND MAINTENANCE DATA 01782 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02113 – CONTAMINATED SOILS<br />

PART 1 - GENERAL<br />

1.1 SCOPE OF WORK<br />

A. Work under this section shall be on an as needed basis. Upon discovery of suspect soil contamination,<br />

the contractor shall notify the Owner. The contractor shall perform soil tests for contamination. If soils<br />

are found by the Contractor to be suspect above allowable limits, the Contractor shall provide the<br />

services of a State of California Certified Environmental Consultant to test the suspect soil on site for<br />

contamination. If soils are found by the State of California Certified Environmental Consultant to be<br />

above allowable limits as defined by the governing agencies, the Contractor shall notify only the Owner<br />

in writing and submit the quantity of contaminated soils and separate pricing at that time to remediate<br />

all contaminated soils per this specification.<br />

Submitting a price proposal to the Owner for contaminated soils remediation is not intended to mean<br />

that the Contractor has in any way secured said work and should not proceed with said work until he<br />

receives written authorization from the Owner.<br />

The following specifications are intended to be invoked should the Contractor be authorized in writing to<br />

perform such work.<br />

B. Furnish all labor, materials, tools and equipment necessary for excavation, tracking, handling,<br />

stockpiling, sampling and analysis, and temporary storage of contaminated soil at the fuel storage<br />

facility.<br />

C. This specification lists the minimum requirements for this project. The Contractor shall provide the<br />

services of a State of California Certified Environmental Consultant to provide a contaminated soil<br />

excavation and removals plan meeting all the current State codes. The Contractor shall provide an<br />

independent State of California certified testing laboratory. Submit the laboratory and consultant<br />

qualifications for approval.<br />

1.2 SUBMITTALS.<br />

A. At least three days before the start of the soil removal activities, a written notification shall be sent to the<br />

Owner.<br />

B. Test results for all analytical samples shall be submitted. The results shall include all documentation<br />

provided by the laboratory. At the completion of the demolition phase. The following data must be<br />

submitted to the Owner:<br />

1. Volume of contaminated soils excavated;<br />

2. Location where contaminated soils were excavated (drawings/sketches); and<br />

3. Location where contaminated soils will be stockpiled and stored temporarily.<br />

C. The Contractor shall submit to the Owner all pertinent information relating to the soil removal and<br />

storage. The information shall include the following:<br />

CONTAMINATED SOILS 02113 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. General Information<br />

a. Storage Facility name<br />

b. Storage Facility address<br />

c. Name and title of contact person<br />

d. Telephone number of contact person<br />

2. The Contractor shall submit a soil disposal plan.<br />

D. In the event that contaminated soil is excavated and treated, prepare a final submittal to the Owner.<br />

Include documentation on testing, excavation, backfill, and disposal.<br />

E. The Contractor shall submit a plan for the treatment and disposal of contaminated water, soils, slurry<br />

and demolition debris for approval by the Owner prior to removing any soils or debris off site. The plan<br />

shall detail any analytical testing of soils and other media prior to on-site treatment and/or off-site<br />

disposal, including any required pre-burn analysis.<br />

1.3 QUALITY ASSURANCE<br />

A. All contaminated soil material shall be transported to the designated temporary holding area. The<br />

Owner's duties do not include supervision or direction of the actual work by the Contractor, his<br />

employees or agents. Neither the presence of the Owner nor any observation and testing by the Owner<br />

shall excuse the Contractor from defects discovered in his Work.<br />

1.4 REGULATORY REQUIREMENTS<br />

A. The Work of this Section shall be performed in accordance with all applicable Federal, State, and local<br />

regulations, laws, codes, and ordinances governing the handling, transportation, and disposal of<br />

hazardous materials.<br />

1.5 DEFINITIONS<br />

A. Contaminated Soil - Soils or fills determined by analytical results to contain organic vapor responses<br />

greater than the maximum allowable limits as required by California Environmental Protection Agency<br />

(Cal/EPA), the Department of Toxic Substances Control (DTSC) and Oakland Airport Environmental<br />

Department and as measured by a calibrated organic vapor analyzer (OVA).<br />

B. Free Product - The presence of oil in the environment as a separate phase having a measured<br />

thickness equal to or greater than 0.01 feet.<br />

C. TPH - Total Petroleum Hydrocarbons<br />

1.6 RELATED SECTIONS<br />

A. Section 02145 – Dewatering<br />

CONTAMINATED SOILS 02113 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 GENERAL<br />

A. Provide all employees with personal protective equipment and protective clothing consistent with the<br />

levels of protection for this Work as indicated in the Contractor's HASP. In addition, verify that any<br />

Subcontractor(s) comply with the requirements of the Contractor's HASP.<br />

2.2 HIGH DENSITY POLYETHYLENE (HDPE) LINING<br />

A. The high density polyethylene shall be manufactured of new, first-quality product designed and<br />

manufactured specifically for the intended use and have the following properties:<br />

2.3 FILL MATERIALS<br />

1. The material shall be 40 mil HDPE liner below, and 15 mil HDPE cover.<br />

2. The material shall be U. V. resistant (black in color) and cold crack resistant to minus 40 degrees<br />

F.<br />

3. The material shall be manufactured in a minimum 15-ft seamless width. Labels on the rolls shall<br />

identify the thickness, length, width, and manufacturer's mark number.<br />

A. The backfill material shall be submitted to the Owner for approval prior to performing any backfill<br />

operations. Excavated soils exhibiting an OVA response of less than the maximum allowable limits are<br />

acceptable for use as backfill material. Notify the Owner as to the source of the backfill material.<br />

Provide samples as requested by the Owner.<br />

B. Import clean fill as required.<br />

PART 3 - EXECUTION<br />

3.1 GENERAL<br />

A. Perform all contaminated soil excavation work in accordance with the HASP. Contaminated soil<br />

excavation work shall consist of but is not limited to utility trenches, removal of obstructions, trench<br />

support systems, pretrenching, mass excavations, and any incidental soil work.<br />

B. Excavate soil to the limits necessary to remove the contaminated soils are directed by the governing<br />

authority.<br />

C. All site health and safety controls shall be fully established and in operation prior to beginning any<br />

contaminated soil excavation. Site controls shall include but not be limited to work zones properly<br />

barricaded, decontamination facilities, and all support equipment and supplies including personal<br />

protective equipment. All site controls shall be reviewed by the Owner in the field.<br />

D. The Contractor shall be responsible for the removal, transportation, and disposal of free product if<br />

encountered in the excavation. Methods to remove free product shall be governed by the quantity of<br />

free product. Absorptive pads shall be used for smaller amounts of free product and, if substantial<br />

CONTAMINATED SOILS 02113 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

quantities are encountered and the Owner approve, a vacuum truck or similar equipment shall be<br />

utilized for free product removal.<br />

E. All materials from excavation, trenching, demolition, and dewatering in areas of potential contamination<br />

and construction debris from areas of potential contamination shall be considered as contaminated,<br />

unless proven otherwise by the Contractor pursuant to the testing described herein and in Section<br />

02145 – Dewatering. Testing shall be provided to verify the quantity and type of contamination to<br />

include hydrocarbons, pollutants and hazardous substances. The most conservative results shall<br />

dictate the method and degree of treatment, in accordance with any and all State and/or County<br />

regulations.<br />

3.2 TESTING<br />

A. Supply all materials, labor, equipment, and incidentals as required to provide all soil and groundwater<br />

sample collection and analysis and associated reporting to environmental agencies in accordance with<br />

applicable state regulation. All sampling collection and sample submission must be conducted in<br />

accordance with the Contractor’s Cal/EPA or DTSC-approved Comprehensive Quality Assurance Plan<br />

(CQAP). If the Contractor does not possess the referenced CQAP, the Contractor must subcontract<br />

sample collection tasks to an entity approved by the Owner.<br />

B. State of California Hazardous Waste and Department of Toxic Substances Control procedures shall be<br />

used in the soil and groundwater sample collection analysis and reporting.<br />

The Contractor’s Plan, which shall include detailed procedures outlining any environmental issue<br />

pertaining to the scope of work shall be submitted to the Owner no later than three (3) weeks before<br />

Contractor mobilization for trenching or excavation. As a minimum, the Contractor’s Plan shall include<br />

the following:<br />

1. SOIL MONITORING DURING EXCAVATION<br />

a. The following sampling procedures shall apply during excavation for any suspect<br />

contaminated areas of the project. Soil in the suspect areas shall be monitored<br />

continuously for excess soil contamination from petroleum pollutants using a flame<br />

ionization detector or photoionization detector instrument for measuring volatile organic<br />

vapors in accordance with applicable regulations.<br />

b. Excessively contaminated soils shall be managed in accordance with the Cal/EPA<br />

Regulations and Guidelines.<br />

2. PRE-AND POST-BURN SAMPLING<br />

a. Soils to be removed for off-site treatment/disposal shall be tested prior to being removed<br />

from the construction site in accordance with Cal/EPA and DTSC guidelines. Analytical<br />

results are to be submitted to the Owner and the proposed treatment facility prior to<br />

shipment. EPA methods 8010, 8020, 9073 and RCRA metals are applicable for any<br />

contaminated soil deemed “Virgin”; EPA methods 8010, 9020, 8080, 9056, 9073, and<br />

RCRA metals are applicable for any contaminated soil deemed “Non-Virgin”.<br />

3.3 EXCAVATION OF CONTAMINATED MATERIAL<br />

CONTAMINATED SOILS 02113 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. Work and decontamination procedures in areas containing contaminated material shall be performed in<br />

accordance with standard engineering practices.<br />

B. Employ methods necessary to isolate contaminated soils from non-contaminated soils, including<br />

trenching.<br />

C. The excavation may include removing additional soils found to contain residual contamination as<br />

directed by the Owner based on post excavation sampling and analyses described in Paragraph 3.6 of<br />

this Section.<br />

D. Separate excavated contaminated soil based on the determination that the contaminated soil could be<br />

from more than one source and by degrees of contamination (i.e., visually contaminated) or as directed<br />

by the Owner.<br />

E. Depending on conditions, “confined space entry” procedures in accordance with 29 CFR 1926.146 may<br />

be required in the excavation. Explosion-proof blowers and exhaust fans shall be provided as<br />

necessary to ventilate the excavation to prevent worker exposure. All work conducted under “confined<br />

space entry” conditions shall be performed in accordance with the Contractor’s Health and Safety Plan.<br />

The Contractor will also be required to obtain and post a confined space entry permit, if conditions<br />

require such entry.<br />

F. Keep excavated portion of the work reasonably free of water at all times, and until all work and backfill<br />

is completed.<br />

G. Shore and brace excavations where necessary to prevent cave-ins in accordance with all safety<br />

regulations.<br />

H. Conduct all soil screening and testing required by state regulations regarding excavation of<br />

contaminated soil.<br />

I. The excavation work shall be performed, protected, and supported as required for safety in the manner<br />

set forth in the operation rules, order, and regulations prescribed by the Occupational safety and Health<br />

Act (OSHA). More specifically, all excavation and trenching operations will be completed in accordance<br />

with 29 CFR 1926.651-652 standards and personnel working around or in the excavation shall wear<br />

approved head protection (e.g. hard hats and protective clothing/equipment).<br />

J. All ignition sources and gasoline-driven equipment shall be removed from areas where flammable<br />

vapors have been measured.<br />

K. All existing monitor wells in the areas of construction are not to be disturbed.<br />

3.4 STORAGE OF EXCAVATED MATERIAL<br />

A. Temporarily stock-pile excavated contaminated soil at the designated holding area.<br />

B. When stockpiling, excavated materials shall be placed on a base lined with 40 mil. (or higher gauge)<br />

polyethylene and be completely and securely covered with 15 mil. (or higher gauge) polyethylene.<br />

CONTAMINATED SOILS 02113 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. The stockpiles of excavated soil shall be tracked to provide complete data necessary to locate<br />

any stockpile within the site. All Work necessary to coordinate stockpiling from placement to<br />

disposal shall be included. Provide Owner with duplicate copies of all documentation at the time<br />

of stockpiling.<br />

2. The polyethylene shall be bermed around the edges to prevent any infiltration of storm water or<br />

exfiltration of leachate. The berm height shall be a minimum of 12-in.<br />

3. The polyethylene shall be adequately secured to prevent damage or loss by wind or other<br />

weather elements.<br />

C. Stockpiles shall be securely barricaded and clearly labeled.<br />

D. Soils shall be suitably dewatered prior to their leaving the site, to prevent free water from developing<br />

during transport to the disposal facility.<br />

3.5 SOIL TRACKING, STOCKPILE SAMPLING, AND ANALYSIS<br />

A. Provide to the Owner, on a daily basis, copies of field records documenting the location of stockpiled<br />

material, and stockpile identification data.<br />

B. Track all contaminated soils from excavation to the storage site. Take samples in such a manner as<br />

not to cause any cross-contamination. All sampling equipment shall be decontaminated between each<br />

collection of a sample from each stockpile.<br />

C. Samples shall be analyzed for the constituents required by the disposal facility. A certified laboratory<br />

certified shall perform these analyses.<br />

D. Submit a copy of all analyses to the Owner within two days of receipt of the laboratory report. A review<br />

period of one week should be anticipated for Owner's review of analytical data.<br />

3.6 CONFIRMATORY SOIL TESTING AND EXCAVATION<br />

A. Contaminated soil excavation shall also include additional soils, based on post excavation confirmatory<br />

sampling and analysis.<br />

B. Prior to the start of the excavation work, the Contractor will submit to the Owner drawings showing preexcavation<br />

sample locations. Pre-excavation sampling will be conducted within the proposed<br />

excavation area as described below:<br />

1. Collect grab samples for OVA analysis from the proposed excavated material at a rate equal to<br />

the smaller of one sample per 10 linear feet of trench or one sample per 160 cubic feet (six<br />

cubic yards). If the OVA results of a sample exceeding the maximum allowable limit, collect<br />

additional samples in the same vicinity of the original sample to delineate the extent of soil that<br />

exhibits OVA results exceeding the maximum allowable limits and requires removal.<br />

2. In all cases of pre-excavation sampling, length 10 feet or more than six cubic yards will require<br />

an additional sample. Samples shall be evenly spaced as the excavation configuration allows.<br />

CONTAMINATED SOILS 02113 - 6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3. Areas with staining or other indications of potential contamination may require additional<br />

sampling/characterization. Collect and analyze additional samples in these areas as described<br />

in 3.5, A.,1. every 10 linear feet or 6 cubic yards of material excavated along the trench.<br />

C. Analyze grab samples collected for OVA analyses for headspace screening according to State<br />

Environmental Codes using a field-calibrated OVA, equipped with a flame ionizing detector (FID).<br />

D. Collect soil samples for Virgin Preburn, with a two-day turnaround time. Virgin Preburn analyses<br />

include volatile organic hydrocarbons (VOC), total recoverable petroleum hydrocarbons, and total<br />

analyses for arsenic, cadmium, chromium, and lead. The Contractor shall report all results of sample<br />

analyses to the Owner within 24 hours of receiving them.<br />

3.7 TRANSPORT OF CONTAMINATED MATERIAL<br />

A. The Contractor shall not be permitted to transport contaminated materials off -site until all<br />

documentation has been received, reviewed, and accepted by Owner.<br />

B. Transport contaminated materials from the site to the airport fuel facility in accordance with all United<br />

States Department of Transportation (DOT), USEPA, State regulations and other regulations of all<br />

affected states.<br />

C. All wastes shall be disposed of at a Cal/EPA or DTSC approved licensed and certified waste<br />

treatment/disposal facility, licensed in all states affected by transport. No on-site treatment of<br />

contaminated materials will be authorized.<br />

D. Provide to the Owner copies of all weight slips, both tare and gross, for every load weighed and<br />

disposed of at the accepted disposal facility. The slips shall be tracked by the original manifest<br />

document number that was assigned by the Owner at the site. The Owner shall only make progress<br />

payments upon receipt of these weight slips.<br />

E. The Contractor shall furnish Certificates of Materials Recycling from the Treatment/Disposal facility for<br />

all contaminated materials. Quantities shall be monitored by the Owner and the contractor at the site.<br />

All certificates shall account for the entire quantity of materials generated at the site. Contractor must<br />

also provide manifests, bills of lading, and all certificates of receipt and/or handling of waste materials<br />

removed from the site.<br />

F. The Contractor shall be responsible for ensuring that free-liquid does not develop during transport. “Wet<br />

soils” shall not be loaded for transport. The Contractor shall be responsible to property dispose of any<br />

free liquids that may result during transportation.<br />

PART 4 - METHOD OF MEASUREMENT<br />

4.1 Measurement for Contaminated Soil payment shall be the number of cubic yards of contaminated soil listed in<br />

the Bid Form. Any additional contaminated soil removed from the project location that is deemed to be<br />

contaminated by approved testing methods shall be measured separately. Measurement shall also include<br />

but not be limited to any incidental items for removal and disposal of contaminated soil, such as transportation<br />

of soils, stockpiling, venting, cover, etc. in accordance with the plans, Technical Specifications, and Contract<br />

Documents.<br />

PART 5 - BASIS OF PAYMENT<br />

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5.1 Payment for the quantities measured as described in Part 4 – Method of Measurement above shall be made at<br />

the Contract Unit Price Bid per cubic yard for Contaminated Soils, which prices and payments shall be full<br />

compensation for furnishing all materials and incidentals necessary under this Section. No payment for<br />

contaminated soils in excess of the amounts listed in the Bid Form shall be made without prior written approval<br />

from the Owner to perform said work.<br />

END OF SECTION 02113<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02145 – DEWATERING<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. This Section specifies requirements for groundwater generated during construction related dewatering<br />

as part of the project. Also covered are procedures to be followed by the Contractor for the handling<br />

of groundwater prior to discharge.<br />

B. This specification lists the minimum requirements for this project. The Contractor shall provide an<br />

independent State of California certified testing laboratory. Submit the laboratory and consultant<br />

qualifications for approval. Any laboratory completing chemical analysis on any media shall possess a<br />

Comprehensive Quality Assurance Plan (CQAP). The contractor must provide proof of compliance.<br />

C. This Section specifies work that shall be performed by Federal and State of California approved<br />

methods. It is the Contractor’s responsibility to implement his work in full compliance with Federal,<br />

Local and State of California regulations.<br />

D. At least three days before the start of dewatering activities, a written notification shall be sent to the<br />

Owner.<br />

E. Activities for which the Contractor shall be responsible and which are covered by this Section include:<br />

1.2 QUALITY CONTROL<br />

1. Collecting groundwater from the construction dewatering systems to assure conformance with<br />

Federal, State and Local regulations. The Contractor will obtain all necessary permits.<br />

2. Providing an air stripper, a settling/equalization tank (i.e., sedimentation tank) carbon filters and<br />

mobile storage tanks (i.e., vacuum trucks). The mobile storage tanks shall be utilized for the<br />

transfer of contaminated groundwater to an approved storage facility.<br />

3. Groundwater samples will be collected from the settling/equalization tanks to assess whether<br />

treatment of the groundwater is necessary prior to discharge to the storm water system and<br />

determine NPDES discharge criteria compliance.<br />

4. If test results indicate that groundwater collected during dewatering activities must be treated,<br />

the Contractor will be required to transport the contaminated groundwater in the mobile storage<br />

tank to the storage facility.<br />

5 Results of sampling will be forwarded to the Port of Oakland for approval to dispose of water<br />

into the Port’s storm drain system.<br />

A. The Contractor is responsible for Quality Control and will perform field chemical quantitative analysis<br />

using portable gas chromatograph instrumentation for evaluation of groundwater from dewatering<br />

activities and/or visual inspection. The Owner will direct the General Contractor to:<br />

1. Discharge groundwater into the storm sewer system if the quality of the groundwater meets the<br />

NPDES Permit requirements, subject to approval by the Port of Oakland or;<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.3 SUBMITTALS<br />

2. Transport the groundwater in the mobile storage tank for the transfer of the groundwater to the<br />

storage facility.<br />

A. The Contractor shall submit a complete dewatering plan to include, but not limited to:<br />

1. Prior to the initiation of site work, the Contractor shall certify that all personnel assigned for the<br />

purpose of performing project tasks in accordance with the provisions of the HASP and have<br />

received appropriate safety training in compliance with 29 CFR 1910.120. Documentation of all<br />

such training shall be submitted for review before any on-site personnel will be allowed in an<br />

area where worker protection is required by the Contractor's HASP.<br />

2. The air stripper, settling/equalization tank, carbon filters, well points, pumps, piping, hoses,<br />

sheeting, shoring and bracing and all equipment and materials required for the dewatering.<br />

B. In the event of contaminated soil refer to Section 02113 – Contaminated Soils.<br />

1.4 RESPONSIBILITY OF THE CONTRACTOR<br />

A. The Contractor shall be responsible for adhering to regulations, Specifications, and recognized<br />

standard practices related to the management of contaminated groundwater. The Owner shall not be<br />

responsible at any time for the Contractor’s violation of pertinent Local, State or Federal regulations or<br />

endangerment of laborers, passers-by or any others.<br />

B. Dewatering operations shall comply with the requirements of appropriate regulatory agencies. Permits<br />

to initiate dewatering activities must be obtained by the Contractor through the appropriate water<br />

management district.<br />

C. Minimum precautions noted in this Section shall in no way relieve the Contractor of the responsibility for<br />

implementing stricter health and safety precautions should they be warranted by the Work.<br />

D. The Contractor shall become familiar with the geotechnical report provided as an attachment to this<br />

project manual as groundwater was encountered in subsurface cores taken from the ground. The<br />

contractor should reasonably expect to encounter groundwater in excavations.<br />

1.5 OVERVIEW OF MANAGEMENT OF GROUNDWATER FROM DEWATERING<br />

A. The concentration and nature of contamination may vary depending on location and/or depth of<br />

dewatering.<br />

B. Groundwater from dewatering shall be pumped directly from the excavation by the Contractor to a<br />

settling/equalization tank.<br />

C. The purpose of the settling/equalization tanks is to settle out construction related and other sediment in<br />

the treatment system influent stream. The Contractor will sample sediment material upon removal<br />

from the tank by the Contractor and identify disposal options.<br />

1.6 SAMPLING PROTOCOL<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. Field screening (jar head space analysis) will be performed by the Contractor on groundwater samples<br />

collected from dewatering activities at a minimum frequency of daily and will involve:<br />

1. Visual and olfactory inspection. The presence of a hydrocarbon (fuel) sheen will trigger the<br />

requirement to treat the groundwater at the treatment facility.<br />

2. Headspace analysis for total VOCs with a portable photoionization detector. Detection of VOCs<br />

in headspace at a concentration exceeding 10 ppmv above background is the threshold for the<br />

requirement to treat groundwater in the storage facility.<br />

3. Gas chromatographic analysis via modified EPA Method 3800. Detected concentrations<br />

exceeding regulatory limits will be the thresholds for groundwater treatment. Gas<br />

chromatographic analyses will be conducted by the Contractor utilizing an on-site gas<br />

chromatograph (GC).<br />

B. If any of the above criterion are exceeded, the Contractor will transport the water off site for disposal. If<br />

none of the criterion are exceeded, the Contractor can discharge the groundwater from the<br />

sedimentation tank(s) to the storm water discharge system, with the approval of the Port of Oakland.<br />

1. Laboratory chemical analyses of settling/equalization tank samples collected will be in<br />

accordance with the latest versions of the following:<br />

a. Volatile Organic Compounds (VOCs) - USEPA Method 8260.<br />

b. Semi-Volatile Organic Compounds (SVOCs) - USEPA Method 8270.<br />

c. Total Petroleum Hydrocarbons (TPH) - USEPA Modified Method 418.1.<br />

d. Dissolved RCRA(8) Metals plus Beryllium, Copper, Nickel, and Zinc.<br />

e. pH - ASTM Method D 516-88.<br />

f. Total Suspended Solids (TSS) - Standard Method - SM-2540D.<br />

g. Toxicity Testing Requirements – State of California<br />

C. Samples will be collected by the Contractor from influent and effluent sampling ports built into the<br />

equalization/settling tank.<br />

1.7 DECONTAMINATION OF EQUIPMENT<br />

A. Tools and equipment which are to be taken and reused off-site shall be decontaminated. This<br />

requirement shall apply to all tools, treatment process equipment, and sampling equipment.<br />

PART 2 - PRODUCTS<br />

Not used.<br />

PART 3 - EXECUTION<br />

3.1 MOBILE HOLDING TANK<br />

A. The contractor shall have on site Mobile Holding Tank(s) for transporting contaminated groundwater<br />

pumped from excavations to storage facility. The tank(s) shall be a minimum of 5,000 gallon capacity<br />

and be complete with a PTO driven pump, hoses, sump, fuel and driver.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.2 DEWATERING<br />

A. Control grading around excavations to prevent surface water from flowing into excavation areas.<br />

B. Drain or pump as required to continually maintain all excavations and trenches free of water or mud<br />

from any source, and discharge to approved drains, channels or mobile storage tanks. Commence<br />

when water first appears and continue until Work is complete to the extent that no damage will result<br />

from hydrostatic pressure, flotation, or other causes.<br />

C. Use pumps of adequate capacity to ensure rapid drainage of area.<br />

D. Remove subgrade materials rendered unsuitable by excessive wetting and replace with approved<br />

backfill material.<br />

E. Cap fuel pipe immediately to keep water from accessing the fuel pipe.<br />

F. When dewatering is required to complete the scope of work and potentially contaminated groundwater<br />

may be drawn into the dewatering system, the Contractor must provide on-site groundwater<br />

remediation services.<br />

G. The Contractor shall provide an Air Stripper Unit capable of treating the maximum calculated volume of<br />

groundwater drawn into the well-point/sock dewatering system. This includes the initial “surge”<br />

volume and the status column produced after drawdown has occurred. The air stripper will be linked<br />

to the discharge time of the dewatering system.<br />

PART 4 - PAYMENT<br />

1. The Contractor must obtain the necessary discharge permit for dewatering operations.<br />

2. Influent and effluent samples for laboratory analysis will be collected and analyzed at a certified<br />

laboratory during the course of dewatering. The Permit will outline the frequency, required<br />

laboratory test methods, and California Environmental Protection Agency and the Department<br />

of Toxic Substances Control Reporting Requirements.<br />

3. A portable gas chromatograph (GC) is an acceptable tool in analyzing the influent and effluent<br />

samples; however, for all sampling events associated with groundwater treatment during<br />

dewatering, a representative of a firm operating under a current CQAP must complete all<br />

relevant sampling activities.<br />

4. Contractor assumes all responsibility and liability, and agrees to absorb all costs associated<br />

with any addition assessment and/or remediation tasks which are the direct or indirect result of<br />

contaminant transfer from the Air Stripper/Dewatering System to surface water bodies, and/or<br />

soils, and/or drainage systems present in proximity to or at a distance from the project site. The<br />

Contractor must take precautions to avoid contaminant transfer from the work site to any other<br />

on-site or off-site location.<br />

4.1 All dewatering shall be included in the Contractor’s Bid and considered as incidental to the bid item where<br />

dewatering is expected.<br />

END OF SECTION 02145<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02220 - SITE DEMOLITION<br />

PART 1 - GENERAL<br />

1.1 REGULATORY REQUIREMENTS<br />

A. Conform to applicable State and local codes for demolition of facilities, safety of adjacent facilities, dust control, and<br />

runoff control.<br />

B. Obtain required permits and licenses from appropriate authorities. Pay associated fees including disposal charges.<br />

C. Notify affected utility companies before starting work and comply with their requirements.<br />

D. Do not close or obstruct public or private roadways, operational traffic corridors, sidewalks, or fire hydrants without<br />

appropriate permits or written authorization.<br />

E. Conform to applicable regulatory procedures when hazardous or contaminated materials are discovered.<br />

F. Comply with the City of Oakland regulations by preparing and enacting a Waste Reduction and Recycling Plan<br />

(WRRP). For more information, reference http://oaklandrecycles.com/page.<br />

1.2 SUBMITTALS<br />

A. Project Record Documents: Accurately record actual locations of capped utilities and subsurface obstructions that<br />

will remain after demolition. Submit record as part of closeout submittals.<br />

1.3 PROJECT CONDITIONS<br />

A. Owner assumes no responsibility for condition of structures to be demolished.<br />

B. Conditions existing at time of inspection for bidding purposes will be maintained by Owner as reasonably practical.<br />

C. Unless otherwise indicated in Contract Documents or specified by the Owner, items of salvageable value to Contractor<br />

shall be removed from site. Storage or sale of removed items on site will not be permitted and shall not interfere<br />

with other work specified.<br />

PART 2 - PRODUCTS<br />

2.1 FILL MATERIALS<br />

A. Fill material shall be Engineered Fill materials as specified in Section 02300.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

A. Provide, erect, and maintain erosion control devices, temporary barriers, and security devices at locations indicated<br />

on <strong>Construction</strong> Drawings.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Protect existing facilities, appurtenances, and structures, which are not to be demolished. Repair damage to existing<br />

items to remain caused by demolition operations.<br />

C. Prevent movement or settlement of adjacent structures. Provide bracing and shoring as necessary.<br />

D. Mark location of utilities. Protect and maintain in safe and operable condition utilities that are to remain. Prevent<br />

interruption of existing utility service to occupied or used facilities, except when authorized in writing by authorities<br />

having jurisdiction. Provide temporary services during interruptions to existing utilities as acceptable to governing<br />

authorities and Owner.<br />

E. Notify and obtain written permission from Owner or the Port of work that may affect their facilities, utility outages, or<br />

other disruptions a minimum of 1 week prior to any proposed shut-downs. Obtain written permission from adjacent<br />

property owners when demolition equipment will traverse, infringe upon, or limit access to their property. Coordinate<br />

notice with Owner.<br />

3.2 GENERAL DEMOLITION REQUIREMENTS<br />

A. Conduct demolition to minimize interference with adjacent structures or pavements to remain.<br />

B. Cease operations immediately if adjacent structures appear to be in danger. Notify authority having jurisdiction.<br />

Do not resume operations until directed by authority.<br />

C. Conduct operations with minimum of interference to public or private access. Maintain ingress and egress at all<br />

times.<br />

D. Sprinkle work with water to minimize dust. Provide hoses and water connections for this purpose.<br />

E. Comply with Port and other governing regulations pertaining to environmental protection.<br />

F. Clean adjacent structures and improvements of dust, dirt, and debris caused by demolition operations. Return adjacent<br />

areas to condition existing prior to start of work.<br />

3.3 DEMOLITION<br />

A. Demolish site improvements designated to be removed as shown on the Drawings. Site improvements shall include<br />

but not be limited to pavements, curbs and gutters, drainage structures, utilities, signage, landscaping and<br />

similar facilities.<br />

B. Disconnect and cap or remove utilities to be abandoned as shown on the Drawings.<br />

C. Break up concrete slabs-on-grade that are 2 feet or more below proposed top of subgrade to permit drainage.<br />

Remove all facilities and below grade construction within 2 feet below top of proposed subgrade.<br />

3.4 FILLING VOIDS<br />

A. Completely fill below grade areas and voids resulting from demolition or removal of underground facilities using<br />

Engineered Fill materials as described in Section 02300- Earthwork<br />

B. Areas to be filled shall be free of standing water, frost, frozen or unsuitable material, trash, and debris prior to fill<br />

placement.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

C. Grade surface to match adjacent grades and to provide flow of surface drainage after fill placement and compaction.<br />

3.5 DISPOSAL OF DEMOLISHED MATERIALS<br />

A. Comply with the City of Oakland regulations by preparing and enacting a Waste Reduction and Recycling Plan<br />

(WRRP). For more information, reference http://oaklandrecycles.com/page.<br />

B. Remove from site debris, rubbish, and other materials resulting from demolition operations. Leave areas of work in<br />

clean condition.<br />

C. No burning of any material, debris, or trash on-site or off-site will be allowed except when allowed by appropriate<br />

governing authority and Owner. If allowed as stated above, burning shall be performed in manner prescribed by<br />

governing authority. Attend burning materials until fires have burned out and have been completely extinguished.<br />

D. Transport materials removed from demolished structures with appropriate vehicles and dispose off-site to areas<br />

that are approved for disposal by governing authorities and appropriate property owners.<br />

PART 4 – MEASUREMENT AND PAYMENT<br />

A. Measurement and payment shall be based on the units listed on the Bid Form and shall include full compensation<br />

for furnishing all materials, all preparation, assembly, and installation of these materials, and for all labor, equipment,<br />

tools, and incidentals necessary to complete each item.<br />

END OF SECTION<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02221 - BUILDING DEMOLITION<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes the following:<br />

1. Demolition and removal of buildings and site improvements.<br />

2. Abandoning in place and removing below-grade construction.<br />

3. Disconnecting, capping or sealing, and abandoning in-place site utilities.<br />

4. Salvaging items for reuse by Owner.<br />

1.2 REGULATORY REQUIREMENTS<br />

A. Conform to applicable State and local codes for demolition of facilities, safety of adjacent facilities, dust<br />

control, and runoff control.<br />

B. Obtain required permits and licenses from appropriate authorities. Pay associated fees including disposal<br />

charges.<br />

C. Notify affected utility companies before starting work and comply with their requirements.<br />

D. Do not close or obstruct public or private roadways, operational traffic corridors, sidewalks, or fire hydrants<br />

without appropriate permits or written authorization.<br />

E. Conform to applicable regulatory procedures when hazardous or contaminated materials are discovered.<br />

F. Comply with the City of Oakland regulations by preparing and enacting a Waste Reduction and Recycling<br />

Plan (WRRP). For more information, reference http://oaklandrecycles.com/page.<br />

1.3 DEFINITIONS<br />

A. Demolish: Completely remove and legally dispose of off-site.<br />

B. Recycle: Recovery of demolition waste for subsequent processing in preparation for reuse.<br />

C. Salvage: Carefully detach from existing construction, in a manner to prevent damage, and deliver to<br />

Owner ready for reuse. Include fasteners or brackets needed for reattachment elsewhere.<br />

1.4 MATERIALS OWNERSHIP<br />

A. Unless otherwise indicated, demolition waste becomes property of Contractor.<br />

B. Historic items, relics, antiques, and similar objects including, but not limited to, cornerstones and their<br />

contents, commemorative plaques and tablets, and other items of interest or value to Owner that may be<br />

uncovered during demolition remain the property of Owner.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Carefully salvage in a manner to prevent damage and promptly return to Owner.<br />

1.5 SUBMITTALS<br />

A. Qualification Data: For refrigerant recovery technician.<br />

B. Proposed Protection Measures: Submit informational report, including drawings, that indicates the<br />

measures proposed for protecting individuals and property, for environmental protection, for dust control<br />

and, for noise control. Indicate proposed locations and construction of barriers.<br />

1. Adjacent Buildings: Detail special measures proposed to protect adjacent buildings to remain.<br />

C. Schedule of Building Demolition Activities: Indicate the following:<br />

1. Detailed sequence of demolition work, with starting and ending dates for each activity.<br />

2. Temporary interruption of utility services.<br />

3. Shutoff and capping or re-routing of utility services.<br />

D. Building Demolition Plans: Drawings indicating the following:<br />

1. Locations of temporary protection and means of egress for adjacent occupied buildings.<br />

E. Inventory: Submit a list of items to be removed and salvaged and deliver to Owner prior to start of<br />

demolition.<br />

F. Predemolition Photographs: Show existing conditions of adjoining construction and site improvements,<br />

including finish surfaces that might be misconstrued as damage caused by building demolition operations.<br />

Comply with Division 1 Section "Photographic Documentation." Submit before the Work begins.<br />

G. Landfill Records: Indicate receipt and acceptance of hazardous wastes by a landfill facility licensed to<br />

accept hazardous wastes.<br />

H. Statement of Refrigerant Recovery: Signed by refrigerant recovery technician responsible for recovering<br />

refrigerant, stating that all refrigerant that was present was recovered and that recovery was performed<br />

according to EPA regulations. Include name and address of technician and date refrigerant was<br />

recovered.<br />

1.6 QUALITY ASSURANCE<br />

A. Refrigerant Recovery Technician Qualifications: Certified by EPA-approved certification program.<br />

B. Regulatory Requirements: Comply with governing EPA notification regulations before beginning<br />

demolition. Comply with hauling and disposal regulations of authorities having jurisdiction.<br />

C. Standards: Comply with ANSI A10.6 and NFPA 241.<br />

D. Predemolition Conference: Conduct conference at Project site to comply with requirements in Division 1<br />

Section "Project Management and Coordination."<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.7 PROJECT CONDITIONS<br />

A. Buildings to be demolished will be vacated and their use discontinued before start of the Work.<br />

B. Buildings immediately adjacent to demolition area will be occupied. Conduct building demolition so<br />

operations of occupied buildings will not be disrupted.<br />

1. Provide not less than seven (7) days notice of activities that will affect operations of adjacent<br />

occupied buildings.<br />

2. Maintain access to existing walkways, exits, and other facilities used by occupants of adjacent<br />

buildings.<br />

a. Do not close or obstruct walkways, exits, or other facilities used by occupants of adjacent<br />

buildings without written permission from authorities having jurisdiction.<br />

b. Observe the emergency contacts as noted in section 01140-1.1-A-3 in the event of any<br />

emergency situation which would allow less than seven days notice of an operational<br />

impact.<br />

C. Owner assumes no responsibility for buildings and structures to be demolished.<br />

1. Conditions existing at time of inspection for bidding purpose will be maintained by Owner as far as<br />

practical.<br />

2. Before building demolition, Owner will remove the following items:<br />

a. Furniture and equipment.<br />

D. Hazardous Materials: It is not expected that hazardous materials will be encountered in the Work.<br />

1. If materials suspected of containing hazardous materials are encountered, do not disturb;<br />

immediately notify Architect and Owner. Hazardous materials will be removed by Owner under a<br />

separate contract.<br />

E. On-site storage or sale of removed items or materials is not permitted.<br />

1.8 COORDINATION<br />

A. Arrange demolition schedule so as not to interfere with Owner's on-site operations.<br />

PART 2 - PRODUCTS (Not Used)<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Verify that utilities have been disconnected and capped before starting demolition operations.<br />

B. Review Project Record Documents of existing construction provided by Owner. Owner does not<br />

guarantee that existing conditions are same as those indicated in Project Record Documents.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

C. Inventory and record the condition of items to be removed and salvaged.<br />

D. Perform an engineering survey of condition of building to determine whether removing any element might<br />

result in structural deficiency or unplanned collapse of any portion of structure or adjacent structures<br />

during building demolition operations.<br />

3.2 PREPARATION<br />

A. Refrigerant: Remove refrigerant from mechanical equipment according to 40 CFR 82 and regulations of<br />

authorities having jurisdiction before starting demolition.<br />

B. Existing Utilities: Locate, identify, disconnect, and seal or cap off indicated utilities serving buildings and<br />

structures to be demolished.<br />

1. Arrange to shut off indicated utilities with utility companies.<br />

2. If removal, relocation, or abandonment of utility services will affect adjacent occupied buildings,<br />

then provide temporary utilities that bypass buildings and structures to be demolished and that<br />

maintain continuity of service to other buildings and structures.<br />

3. Cut off pipe or conduit a minimum of 610 mm below grade. Cap, valve, or plug and seal remaining<br />

portion of pipe or conduit after bypassing according to requirements of authorities having<br />

jurisdiction.<br />

C. Existing Utilities: Refer to Division 15 and 16 Sections for shutting off, disconnecting, removing, and<br />

sealing or capping utilities. Do not start demolition work until utility disconnecting and sealing have been<br />

completed and verified in writing.<br />

D. Temporary Shoring: Provide and maintain interior and exterior shoring, bracing, or structural support to<br />

preserve stability and prevent unexpected movement or collapse of construction being demolished.<br />

1. Strengthen or add new supports when required during progress of demolition.<br />

E. Salvaged Items: Comply with the following:<br />

1. Clean salvaged items of dirt and demolition debris.<br />

2. Pack or crate items after cleaning. Identify contents of containers.<br />

3. Store items in a secure area until delivery to Owner.<br />

4. Transport items to storage area designated by Owner.<br />

5. Protect items from damage during transport and storage.<br />

3.3 PROTECTION<br />

A. Existing Facilities: Protect adjacent walkways, loading docks, building entries, and other building facilities<br />

during demolition operations. Maintain exits from existing buildings.<br />

B. Existing Utilities: Maintain utility services to remain and protect from damage during demolition<br />

operations.<br />

1. Do not interrupt existing utilities serving adjacent occupied or operating facilities unless authorized<br />

in writing by Owner and authorities having jurisdiction.<br />

2. Provide temporary services during interruptions to existing utilities, as acceptable to Owner and<br />

authorities having jurisdiction.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

a. Provide at least 72 hours' notice to occupants of affected buildings if shutdown of service is<br />

required during changeover.<br />

C. Temporary Protection: Erect temporary protection, such as walks, fences, railings, canopies, and covered<br />

passageways, where required by authorities having jurisdiction, and as indicated. Comply with<br />

requirements in Division 1 Section "Temporary Facilities and Controls."<br />

1. Protect adjacent buildings and facilities from damage due to demolition activities.<br />

2. Protect existing site improvements, appurtenances, and landscaping to remain.<br />

3. Provide temporary barricades and other protection required to prevent injury to people and damage<br />

to adjacent buildings and facilities to remain.<br />

4. Provide protection to ensure safe passage of people around building demolition area and to and<br />

from occupied portions of adjacent buildings and structures.<br />

5. Protect walls, windows, roofs, and other adjacent exterior construction that are to remain and that<br />

are exposed to building demolition operations.<br />

D. Remove temporary barriers and protections where hazards no longer exist. Where open excavations or<br />

other hazardous conditions remain, leave temporary barriers and protections in place.<br />

3.4 DEMOLITION, GENERAL<br />

A. General: Demolish indicated existing buildings and site improvements completely. Use methods required<br />

to complete the Work within limitations of governing regulations and as follows:<br />

1. Do not use cutting torches until work area is cleared of flammable materials. Maintain portable firesuppression<br />

devices during flame-cutting operations.<br />

2. Maintain fire watch during and for at least 2 hours after flame cutting operations.<br />

3. Maintain adequate ventilation when using cutting torches.<br />

4. Locate building demolition equipment and remove debris and materials so as not to impose<br />

excessive loads on supporting walls, floors, or framing.<br />

B. Site Access and Temporary Controls: Conduct building demolition and debris-removal operations to<br />

ensure minimum interference with roads, streets, walks, walkways, and other adjacent occupied and used<br />

facilities.<br />

1. Do not close or obstruct streets, walks, walkways, or other adjacent occupied or used facilities<br />

without permission from Owner and authorities having jurisdiction. Provide alternate routes around<br />

closed or obstructed traffic ways if required by authorities having jurisdiction.<br />

2. Use water mist and other suitable methods to limit spread of dust and dirt. Comply with governing<br />

environmental-protection regulations. Do not use water when it may damage adjacent construction<br />

or create hazardous or objectionable conditions, such as ice, flooding, and pollution.<br />

C. Explosives: Use of explosives is not permitted.<br />

3.5 DEMOLITION BY MECHANICAL MEANS<br />

A. Proceed with demolition of structural framing members systematically, from higher to lower level.<br />

Complete building demolition operations above each floor or tier before disturbing supporting members on<br />

the next lower level.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Remove debris from elevated portions of the building by chute, hoist, or other device that will convey<br />

debris to grade level in a controlled descent.<br />

1. Remove structural framing members and lower to ground by method suitable to minimize ground<br />

impact and dust generation.<br />

C. Salvage: Items to be salvaged are indicated on Drawings.<br />

D. Below-Grade <strong>Construction</strong>: Abandon foundation walls and other below-grade construction. Cut belowgrade<br />

construction flush with grade.<br />

E. Below-Grade <strong>Construction</strong>: Demolish foundation walls and other below-grade construction that are within<br />

footprint of new construction and extending 1.5 m outside footprint indicated for new construction.<br />

Abandon below-grade construction outside this area.<br />

1. Remove below-grade construction, including basements, foundation walls, and footings,<br />

completely.<br />

F. Below-Grade <strong>Construction</strong>: Demolish foundation walls and other below-grade construction.<br />

1. Remove below-grade construction, including basements, foundation walls, and footings,<br />

completely.<br />

G. Existing Utilities: Abandon existing utilities and below-grade utility structures where indicated on the<br />

drawings. Cut utilities flush with grade.<br />

H. Existing Utilities: Demolish existing utilities and below-grade utility structures that are within 1.5 m outside<br />

footprint indicated for new construction. Abandon utilities outside this area.<br />

1. Fill abandoned utility structures with satisfactory soil materials according to backfill requirements in<br />

Division 2 Section "Earthwork."<br />

I. Existing Utilities: Demolish and remove existing utilities and below-grade utility structures.<br />

3.6 SITE RESTORATION<br />

A. Below-Grade Areas: Rough grade below-grade areas ready for further excavation or new construction.<br />

B. Below-Grade Areas: Completely fill below-grade areas and voids resulting from building demolition<br />

operations with satisfactory soil materials according to backfill requirements in Division 2 Section<br />

"Earthwork."<br />

C. Site Grading: Uniformly rough grade area of demolished construction to a smooth surface, free from<br />

irregular surface changes. Provide a smooth transition between adjacent existing grades and new grades.<br />

3.7 REPAIRS<br />

A. Promptly repair damage to adjacent buildings caused by demolition operations.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.8 DISPOSAL OF DEMOLISHED MATERIALS<br />

A. Remove demolition waste materials from Project site. See Division 1 Section "<strong>Construction</strong> Waste<br />

Management" for recycling and disposal of demolition waste.<br />

B. Remove demolition waste materials from Project site and legally dispose of them in an EPA-approved<br />

landfill acceptable to authorities having jurisdiction.<br />

1. Do not allow demolished materials to accumulate on-site.<br />

2. Remove and transport debris in a manner that will prevent spillage on adjacent surfaces and areas.<br />

C. Do not burn demolished materials.<br />

3.9 CLEANING<br />

A. Clean adjacent structures and improvements of dust, dirt, and debris caused by building demolition<br />

operations. Return adjacent areas to condition existing before building demolition operations began.<br />

END OF SECTION 02221<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02230 - SITE CLEARING<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes the following:<br />

1. Protecting existing vegetation to remain.<br />

2. Removing existing vegetation where indicated on the drawings.<br />

3. Removal and replacement of existing landscaping sprinkler systems.<br />

4. Clearing and grubbing.<br />

5. Stripping and stockpiling topsoil.<br />

6. Removing above- and below-grade site improvements.<br />

7. Disconnecting and capping or sealing site utilities.<br />

8. Temporary erosion and sedimentation control measures.<br />

1.2 MATERIAL OWNERSHIP<br />

A. Except for stripped topsoil that Contractor elects to re-use at topsoil on side slopes, or other materials<br />

indicated to remain Owner's property, cleared materials shall become Contractor's property and shall be<br />

removed from Project site.<br />

1.3 PROJECT CONDITIONS<br />

A. Traffic: Minimize interference with adjoining roads, streets, walks, and other adjacent occupied or used<br />

facilities during site-clearing operations.<br />

1. Do not close or obstruct streets, walks, or other adjacent occupied or used facilities without<br />

permission from Owner and authorities having jurisdiction.<br />

2. Provide alternate routes around closed or obstructed traffic ways if required by authorities having<br />

jurisdiction.<br />

B. Salvable Improvements: Carefully remove items indicated to be salvaged and store on Owner's premises<br />

where indicated.<br />

C. Utility Locator Service: Notify utility locator service for area where Project is located before site clearing.<br />

D. Do not commence site clearing operations until temporary erosion and sedimentation control measures<br />

are in place.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 SOIL MATERIALS<br />

A. Satisfactory Soil Materials: Requirements for satisfactory soil materials are specified in Division 2 Section<br />

"Earthwork."<br />

1. Obtain approved borrow soil materials off-site when satisfactory soil materials are not available onsite.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

A. Protect and maintain benchmarks and survey control points from disturbance during construction.<br />

B. Locate Federal Express lease line boundaries and limits of new improvement in order to identify<br />

vegetation to remain. Do not remove any vegetation unless required to do so to accommodate new<br />

construction.<br />

C. Protect existing site improvements to remain from damage during construction.<br />

1. Restore damaged improvements to their original condition, as acceptable to Owner.<br />

3.2 TEMPORARY EROSION AND SEDIMENTATION CONTROL<br />

A. Provide temporary erosion and sedimentation control measures to prevent soil erosion and discharge of<br />

soil-bearing water runoff or airborne dust to adjacent properties and walkways, according to requirements<br />

of authorities having jurisdiction, and in accordance with erosion control Drawings.<br />

B. Inspect, repair, and maintain erosion and sedimentation control measures during construction until<br />

permanent vegetation has been established.<br />

C. Remove erosion and sedimentation controls and restore and stabilize areas disturbed during removal.<br />

D. Remove all filter fabric and similar sediment control devices from new and old storm drain inlets,<br />

manholes, and other like structures at the completion of all work.<br />

3.3 UTILITIES<br />

A. Locate, identify, disconnect, and seal or cap off utilities indicated to be removed.<br />

1. Arrange with utility companies to shut off indicated utilities.<br />

B. Existing Utilities: Do not interrupt utilities serving facilities occupied by Owner or others unless permitted<br />

under the following conditions and then only after arranging to provide temporary utility services according<br />

to requirements indicated:<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Notify Architect not less than two days in advance of proposed utility interruptions.<br />

2. Do not proceed with utility interruptions without Architect's written permission.<br />

C. Removal of underground utilities is included in Division 2 Sections covering site utilities.<br />

3.4 EXISTING ELECTRICAL SERVICE<br />

A. The contractor shall maintain all existing electrical service to the Metroplex at all times. The Contractor<br />

shall coordinate all service cutovers in full with FedEx, the Engineer, and the Port of Oakland.<br />

3.5 CLEARING AND GRUBBING<br />

A. Fill depressions caused by clearing and grubbing operations with satisfactory soil material unless further<br />

excavation or earthwork is indicated.<br />

1. Place fill material in horizontal layers not exceeding a loose depth of 8 inches, and compact each<br />

layer to a density equal to adjacent original ground.<br />

3.6 TOPSOIL STRIPPING<br />

A. Remove sod and grass before stripping topsoil.<br />

B. Strip topsoil to whatever depths are encountered in a manner to prevent intermingling with underlying<br />

subsoil or other waste materials.<br />

C. Stockpile topsoil materials away from edge of excavations without intermixing with subsoil. Grade and<br />

shape stockpiles to drain surface water. Cover to prevent windblown dust.<br />

3.7 EXISTING VEGETATION<br />

A. The Contractor shall remove all existing planted grass, shrubs and bushes, and trees where indicated on<br />

the plans.<br />

B. The Contractor shall replace vegetation where indicated on the plans.<br />

C. In all aspects of vegetation removal, the contractor shall be responsible for verifying existing operations of<br />

the existing irrigation systems serving these vegetated areas. Removal of vegetated areas shall also<br />

include the removal, and modification of these systems. These modifications shall include, but not be<br />

limited to the installation of new water pipes, electrical conduits, and sprinkler heads to maintain services<br />

to vegetated areas not being removed. The service to vegetated areas to remain shall be restored as soon<br />

as possible, the Engineer and Owner shall reserve the right to request periodic watering of these areas to<br />

remain if they believe areas have not been adequately watered for too long a duration of time.<br />

3.8 SITE IMPROVEMENTS<br />

A. Remove existing above- and below-grade improvements as indicated and as necessary to facilitate new<br />

construction.<br />

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3.9 DISPOSAL<br />

A. Disposal: Remove surplus soil material, unsuitable topsoil, obstructions, demolished materials, and waste<br />

materials including trash and debris, and legally dispose of them off Owner's property.<br />

1. Separate recyclable materials produced during site clearing from other non-recyclable materials.<br />

Store or stockpile without intermixing with other materials and transport them to recycling facilities.<br />

PART 4 - MEASUREMENT AND PAYMENT<br />

A. Measurement and payment shall be based on the units listed on the Bid Form and shall include full<br />

compensation for furnishing all materials, all preparation, assembly, and installation of these<br />

materials, and for all labor, equipment, tools, and incidentals necessary to complete each item.<br />

END OF SECTION 02230<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02239 - CEMENT MODIFICATION OF SOILS<br />

PART 1 - GENERAL<br />

1.1 Compliance with Caltrans Standard Specifications: All materials and procedures shall comply with the<br />

latest edition of the Caltrans Standard Specifications for Cement Treated Bases.<br />

1.2 Cement Factor: Owner will procure services to conduct laboratory testing prior to construction to verify<br />

properties for cement stabilization and to allow optimization of the amount of cement used to treat soil.<br />

The percentage of cement is expected to be between 4% and 8%. The exact cement content shall be that<br />

at which the mix develops a 7-day compressive strength of at least 650 psi.<br />

1.3 Testing/Test Reports: Testing and test method will be as outlined in ASTM D 2922 and ASTM D 3017.<br />

1.4 Plant, Equipment, Machines and Tools: Plant, equipment, machines and tools used in the work shall be<br />

subject to approval by Owner and shall be maintained in a satisfactory working condition at all times. The<br />

equipment shall be adequate and shall have the capability of producing the required compaction, meeting<br />

grade controls, thickness control and smoothness requirements as set forth herein.<br />

A. The machinery, tools and equipment necessary for proper execution of the work shall be on the project<br />

and approved by the Geotechnical Engineer prior to the beginning of the construction operation and shall<br />

be maintained in good working order.<br />

B. Cement shall be stored and handled in closed weatherproof containers until immediately before<br />

distribution on the sub grade.<br />

C. Cement furnished in trucks shall have the net weight of the cement certified.<br />

D. Slurry trucks may or may not have re-circulation system, and be equipped with dispersion plates or<br />

suitable means for distribution.<br />

E. Spreader bars for distributing dry cement shall be as close to the ground as practical, but in no case shall<br />

they be greater than 18 inches above the ground. Spreader bars shall be clean and in good working order<br />

so as to produce a consistent and even distribution of cement of the sub grade.<br />

1.5 Weather Limitations: Cement shall not be applied when the atmospheric temperature is less than 40<br />

degrees F or in windy conditions. No cement shall be applied to soils that are frozen or contain frost. If the<br />

temperature falls below 35 degrees F, completed cement-treated areas shall be protected against<br />

detrimental effects of freezing. Any areas of completed cement modified soil that are damaged by<br />

freezing, rainfall, or other weather conditions shall be brought to a satisfactory condition in conformance<br />

with this specification without additional cost to the Owner.<br />

1.6 Submittal: Submit Laboratory test data and proposed plan, mix, process and equipment for cement<br />

stabilization to Geotechnical Engineer and to Owner prior to construction.<br />

PART 2 - PRODUCTS<br />

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2.1 Portland Cement: Cement shall conform to ASTM C150, Type I. The Contractor shall use bulk cement.<br />

All apparatus for handling, weighing and spreading the cement shall be approved by the Geotechnical<br />

Engineer.<br />

2.2 Soil Material to be Stabilized: The material to be stabilized shall consist of placed aggregate base.<br />

2.3 Water: Water shall be clean, fresh and free from injurious amounts of oil, acid, salt, alkali, organic matter,<br />

and other substances deleterious to the hardening of soil-cement.<br />

PART 3 - EXECUTION<br />

3.1 Compliance with Caltrans Standard Specifications: All materials and procedures shall comply with the<br />

latest edition of the Caltrans Standard Specifications for Cement Treated Bases.<br />

3.2 Sampling and Testing:<br />

A. General Requirements: No testing shall be permitted until the facilities have been inspected and approved.<br />

Tests shall be performed in sufficient numbers and as specified to ensure that materials and compaction<br />

meet specified requirements. Copies of the test results shall be furnished to the Owner within 24 hours of<br />

completion of tests.<br />

B. Test Results: Results shall verify that materials comply with the specification. When deficiencies are<br />

found, the initial analysis shall be repeated and the material already placed shall be re-tested to determine<br />

the extent of unacceptable material. All in-place unacceptable material shall be replaced or repaired to<br />

conform to the contract requirements at no additional cost to the Owner.<br />

C. Initial Sampling and Testing:<br />

1. Laboratory Density: Moisture-density tests shall be conducted in accordance with ASTM T134 or<br />

ASTM D558; however the apparatus and procedures outlined in ASTM D1557 shall be used to<br />

compact the soil-cement mixture.<br />

2. Unconfined Compression Testing: Unconfined compression tests shall be conducted in<br />

accordance with ASTM D 1633. Three tests shall be conducted for each mix design tested.<br />

Samples shall be cured at a constant moisture content and temperature for 7 days.<br />

3.3 Execution, General Requirements: It is the primary requirement of this specification to secure a<br />

completed course of treated material containing a uniform cement mixture, free from loose or segregated<br />

areas, of uniform density and moisture content, well bound for its full depth and with a smooth surface<br />

suitable for placing subsequent courses. It shall be the responsibility of the Contractor to regulate the<br />

sequence of his work; to use the proper amount of cement; to maintain the work and rework the courses<br />

as necessary to meet the above requirements; and to meet lines and grades as shown on the plans.<br />

Contractor shall use equipment that ensures that the material is cut uniformly to the proper depth and that<br />

will plane the grade to a smooth surface over the entire width of cut. The equipment shall be such that a<br />

visible indication is given at all times that the machine is cutting to the proper depth.<br />

3.4 Preparation of Area to be Cement-Stabilized: Grade the area to the lines and cross sections indicated by<br />

the Drawings. Clean area of debris. Inspect for adequate compaction and for adequacy to withstand,<br />

without displacement, the compaction specified for the soil-cement mixture. Make soft or yielding areas<br />

stable before beginning cement modified soil process. Dispose of debris and removed unsatisfactory<br />

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soils, legally, off-site. Subgrade below base shall meet the approval of the Engineer prior to placing<br />

stabilized base course.<br />

3.5 Application of Portland Cement Treatment to Base:<br />

A. Spread dry cement at the prescribed rate determined by the initial testing.<br />

B. Water the cement to reduce dusting.<br />

C. Mix the cement into the soil using a rotary mixer, disc or other approved methods. If possible, make<br />

passes at various angles across the site to facilitate breaking up large clods.<br />

D. Process the base to the required depth using an approved rotary mixer until the required gradation is<br />

achieved.<br />

E. If necessary, continue adding water during the mixing process to reduce dusting, and to ease in<br />

pulverization and to obtain optimum moisture.<br />

F. Compact the cement modified soil to the specified density and moisture with sheepsfoot, pneumatic or<br />

other approved compaction equipment.<br />

G. Blade the cement treated soil to finished grade within the specified tolerances.<br />

H. Seal the surface by rolling with a pneumatic roller.<br />

3.6 Application: Spread cement only on that area where the mixing and compaction can be completed during<br />

the same working day in a timely operation. The application and mixing of cement with the sub grade<br />

material shall be accomplished by the method of “Dry Placing” described below:<br />

A. Dry Placing: The cement shall be spread at the rates directed by the Geotechnical Engineer. The cement<br />

shall be distributed at a uniform rate and in such a manner as to reduce the blowing of cement to a<br />

minimum. Cement shall not be applied when wind conditions, in the opinion of the Geotechnical Engineer,<br />

are such that blowing cement becomes hazardous to traffic, adjacent property owners or to the Owner’s<br />

operation. A motor grader shall not be used to spread cement.<br />

3.7 Mixing: The mixing procedure shall be the same for “Dry Placing” to a 4% minimum cement to soils mix or<br />

at the percentage determined to be necessary through testing. The material and cement shall be<br />

thoroughly mixed by approved road mixers or other approved equipment and the mixing shall continue<br />

until, in the opinion of the Geotechnical Engineer, a homogeneous, friable mixture of material and cement<br />

is obtained, free from all clods or lumps. Materials shall be mixed as thoroughly as possible at the time of<br />

the cement application and brought to the proper moisture content. The material shall be kept moist as<br />

directed by the Geotechncial Engineer. If the cement-modified soil mixture contains clods, they shall be<br />

reduced in size by raking, blading, discing, harrowing, scarifying, pulverizing or similar means so that<br />

when all non-slaking aggregates retained on the No. 4 sieve are removed, the remainder of the soil<br />

material without cement mixed throughout shall meet the following requirements when tested dry by<br />

laboratory sieves:<br />

A. Minimum passing 2” sieve: 100%<br />

B. Minimum passing #4 sieve: 60%<br />

3.8 Compaction<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. Begin compaction of the cement treated soil immediately after mixing. Aerate or add water as necessary<br />

to provide the optimum moisture. Begin compaction at the bottom and continue until the entire depth of<br />

mixture is uniformly compacted. Compact in 4 to 8 inch looses lifts. Compact to not less that 98%<br />

compaction at within 2.0% of optimum moisture percentage. Sprinkler, if necessary. Compact the full<br />

depth of cement treated soil to the extent necessary (per ASTM D 558) to remain firm and stable under<br />

construction equipment. After each section is completed, tests will be made. If the material fails to meet<br />

density requirements, rework as necessary until requirements are met. Maintain the shape of the course<br />

by blading throughout the entire operation. Maintain smooth surfaces in conformity with the typical section<br />

included in the Drawings and to the established lines and grades. If the material due to any reason loses<br />

its required stability, density or finish before the next course is place or before the work is accepted,<br />

recompact and refinish a the sole expense of the Contractor.<br />

B. Layer Thickness: Comply with requirements of Caltrans Standard Specifications.<br />

C. Finishing: Comply with requirements of Caltrans Standard Specifications.<br />

3.9 Testing: Compact area test samples per ASTM D558. Perform in-place density tests per ASTM D 1556<br />

and ASTM D 2167 at a rate of one per 7000 s.f.<br />

3.10 Finished Grading: For the final course of cement-modified sub grade, compact bringing to the required<br />

lines and grades. Finish the completed section by rolling, as directed, with a pneumatic tire of other<br />

suitable roller sufficiently light to prevent hair cracking. Comply with surface tolerances of Caltrans<br />

Standard Specifications.<br />

3.11 Curing: Protect the finished surface against rapid drying for 7 days. A 6-inch base course lift could be<br />

used to prevent rapid drying of the finished surface. Moisten initially and keep moist throughout the curing<br />

period.<br />

PART 4 - MEASUREMENT AND PAYMENT<br />

A. Measurement and payment shall be based on the units listed on the Bid Form and shall include full<br />

compensation for furnishing all materials, all preparation, assembly, and installation of these<br />

materials, and for all labor, equipment, tools, and incidentals necessary to complete each item.<br />

END OF SECTION 02239<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02260 - EXCAVATION SUPPORT AND PROTECTION<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes temporary excavation support and protection systems.<br />

B. Related Sections:<br />

1. Section 01320 “Schedules and Reports” for recording preexisting conditions and excavation<br />

support and protection system progress.<br />

2. Section 01500 "Temporary Facilities and Controls" for temporary utilities and support facilities.<br />

3. Section 02240 "Dewatering" for dewatering system for excavations.<br />

4. Section 01112 “Safety and Security Requirements” and Section 01550 “Health and Safety Plan” for<br />

general safety provisions.<br />

5. Section 02300 “Earthwork” for additional excavation requirements.<br />

6. Section 02530 “Sanitary Sewerage”, Section 02553 “Natural Gas Distribution”, Section 02510<br />

“Water Distribution” and Section 02630 “Storm Drainage” for utility specific requirements.<br />

C. Comply with all local safety requirements as well as applicable requirements from Cal OSHA.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. Design, furnish, install, monitor, and maintain excavation support and protection system capable of<br />

supporting excavation sidewalls and of resisting soil and hydrostatic pressure and superimposed and<br />

construction loads.<br />

1. Delegated Design: Design excavation support and protection system, including comprehensive<br />

engineering analysis by a qualified professional engineer, using performance requirements and<br />

design criteria indicated.<br />

2. Prevent surface water from entering excavations by grading, dikes, or other means.<br />

3. Install excavation support and protection systems without damaging existing buildings, structures,<br />

and site improvements adjacent to excavation.<br />

4. Monitor vibrations, settlements, and movements.<br />

1.4 ACTION SUBMITTALS<br />

A. Shop Drawings: For excavation support and protection system.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Delegated-Design Submittal: For excavation support and protection system indicated to comply with<br />

performance requirements and design criteria, including analysis data signed and sealed by the qualified<br />

professional engineer responsible for their preparation.<br />

1.5 INFORMATIONAL SUBMITTALS<br />

A. Qualification Data: For qualified professional engineer.<br />

B. Other Informational Submittals:<br />

1. Photographs or Videotape: Show existing conditions of adjacent construction and site<br />

improvements that might be misconstrued as damage caused by the absence of, the installation of,<br />

or the performance of excavation support and protection systems. Submit before Work begins.<br />

2. Record Drawings: Identifying and locating capped utilities and other subsurface structural,<br />

electrical, or mechanical conditions.<br />

1.6 QUALITY ASSURANCE<br />

a. Note locations and capping depth of wells and well points.<br />

A. Preinstallation Conference: Conduct conference at Project site.<br />

1. Review methods and procedures related to excavation support and protection system including,<br />

but not limited to, the following:<br />

a. Geotechnical report.<br />

b. Existing utilities and subsurface conditions.<br />

c. Proposed excavations.<br />

d. Proposed equipment.<br />

e. Monitoring of excavation support and protection system.<br />

f. Working area location and stability.<br />

g. Coordination with waterproofing.<br />

h. Abandonment or removal of excavation support and protection system.<br />

1.7 PROJECT CONDITIONS<br />

A. Interruption of Existing Utilities: Do not interrupt any utility serving facilities occupied by Owner or others<br />

unless permitted under the following conditions and then only after arranging to provide temporary utility<br />

according to requirements indicated:<br />

1. Notify Owner no fewer than five business days in advance of proposed interruption of utility.<br />

2. Do not proceed with interruption of utility without Owner's written permission.<br />

B. Project-Site Information: A geotechnical report has been prepared for this Project and is available for<br />

information only. The opinions expressed in this report are those of geotechnical engineer and represent<br />

interpretations of subsoil conditions, tests, and results of analyses conducted by geotechnical engineer.<br />

Owner will not be responsible for interpretations or conclusions drawn from the data.<br />

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1. Make additional test borings and conduct other exploratory operations necessary for excavation<br />

support and protection.<br />

2. The geotechnical report is included elsewhere in the Project Manual.<br />

C. Survey Work: Engage a qualified land surveyor or professional engineer to survey adjacent existing<br />

buildings, structures, and site improvements; establish exact elevations at fixed points to act as<br />

benchmarks. Clearly identify benchmarks and record existing elevations.<br />

1. During installation of excavation support and protection systems, regularly resurvey benchmarks,<br />

maintaining an accurate log of surveyed elevations and positions for comparison with original<br />

elevations and positions. Promptly notify Architect if changes in elevations or positions occur or if<br />

cracks, sags, or other damage is evident in adjacent construction.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

A. General: Provide materials that are either new or in serviceable condition.<br />

B. Structural Steel: ASTM A 36/A 36M, ASTM A 690/A 690M, or ASTM A 992/A 992M.<br />

C. Steel Sheet Piling: ASTM A 328/A 328M, ASTM A 572/A 572M, or ASTM A 690/A 690M; with continuous<br />

interlocks.<br />

1. Corners: Site-fabricated mechanical interlock or roll-formed corner shape with continuous<br />

interlock.<br />

D. Wood Lagging: Lumber, mixed hardwood, nominal rough thickness of 4 inches (100 mm) minimum.<br />

E. Cast-in-Place Concrete: ACI 301, of compressive strength required for application.<br />

F. Reinforcing Bars: ASTM A 615/A 615M, Grade 60 (Grade 420) , deformed.<br />

G. Tiebacks: Steel bars, ASTM A 722/A 722M.<br />

H. Tiebacks: Steel strand, ASTM A 416/A 416M.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

A. Protect structures, utilities, sidewalks, pavements, and other facilities from damage caused by settlement,<br />

lateral movement, undermining, washout, and other hazards that could develop during excavation support<br />

and protection system operations.<br />

1. Shore, support, and protect utilities encountered.<br />

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B. Install excavation support and protection systems to ensure minimum interference with roads, streets,<br />

walks, and other adjacent occupied and used facilities.<br />

1. Do not close or obstruct streets, walks, or other adjacent occupied or used facilities without<br />

permission from Owner and authorities having jurisdiction. Provide alternate routes around closed<br />

or obstructed traffic ways if required by authorities having jurisdiction.<br />

C. Locate excavation support and protection systems clear of permanent construction so that forming and<br />

finishing of concrete surfaces are not impeded.<br />

D. Monitor excavation support and protection systems daily during excavation progress and for as long as<br />

excavation remains open. Promptly correct bulges, breakage, or other evidence of movement to ensure<br />

that excavation support and protection systems remain stable.<br />

E. Promptly repair damages to adjacent facilities caused by installing excavation support and protection<br />

systems.<br />

3.2 SOLDIER PILES AND LAGGING<br />

A. Install steel soldier piles before starting excavation. Extend soldier piles below excavation grade level to<br />

depths adequate to prevent lateral movement. Space soldier piles at regular intervals not to exceed<br />

allowable flexural strength of wood lagging. Accurately align exposed faces of flanges to vary not more<br />

than 2 inches (50 mm) from a horizontal line and not more than 1:120 out of vertical alignment.<br />

B. Install wood lagging within flanges of soldier piles as excavation proceeds. Trim excavation as required to<br />

install lagging. Fill voids behind lagging with soil, and compact.<br />

C. Install wales horizontally at locations indicated on Drawings and secure to soldier piles.<br />

3.3 SHEET PILING<br />

A. Before starting excavation, install one-piece sheet piling lengths and tightly interlock to form a continuous<br />

barrier. Accurately place the piling, using templates and guide frames unless otherwise recommended in<br />

writing by the sheet piling manufacturer. Limit vertical offset of adjacent sheet piling to 60 inches (1500<br />

mm). Accurately align exposed faces of sheet piling to vary not more than 2 inches (50 mm) from a<br />

horizontal line and not more than 1:120 out of vertical alignment. Cut tops of sheet piling to uniform<br />

elevation at top of excavation.<br />

3.4 TIEBACKS<br />

A. Tiebacks: Drill, install, grout, and tension tiebacks. Test load-carrying capacity of each tieback and<br />

replace and retest deficient tiebacks.<br />

1. Test loading shall be observed by a qualified professional engineer responsible for design of<br />

excavation support and protection system.<br />

2. Maintain tiebacks in place until permanent construction is able to withstand lateral soil and<br />

hydrostatic pressures.<br />

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3.5 BRACING<br />

A. Bracing: Locate bracing to clear columns, floor framing construction, and other permanent work. If<br />

necessary to move brace, install new bracing before removing original brace.<br />

1. Do not place bracing where it will be cast into or included in permanent concrete work unless<br />

otherwise approved by Architect.<br />

2. Install internal bracing, if required, to prevent spreading or distortion of braced frames.<br />

3. Maintain bracing until structural elements are supported by other bracing or until permanent<br />

construction is able to withstand lateral earth and hydrostatic pressures.<br />

3.6 REMOVAL AND REPAIRS<br />

A. Remove excavation support and protection systems when construction has progressed sufficiently to<br />

support excavation and bear soil and hydrostatic pressures. Remove in stages to avoid disturbing<br />

underlying soils or damaging structures, pavements, facilities, and utilities.<br />

1. Remove excavation support and protection systems to a minimum depth of 48 inches (1200 mm)<br />

below overlaying construction and abandon remainder.<br />

2. Fill voids immediately with approved backfill compacted to density specified in Section 02300<br />

"Earthwork."<br />

3. Repair or replace, as approved by Architect, adjacent work damaged or displaced by removing<br />

excavation support and protection systems.<br />

B. Leave excavation support and protection systems permanently in place.<br />

END OF SECTION 02260<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02300 - EARTHWORK<br />

PART 1 - GENERAL<br />

1.1 DEFINITIONS<br />

A. Backfill: Soil materials used to fill an excavation.<br />

B. Base Course: Layer placed between the subbase course and concrete paving and layer placed<br />

between subgrade and foundation slab.<br />

C. Bedding Course: Layer placed over the excavated subgrade in a trench before laying pipe.<br />

D. Borrow: Satisfactory soil imported from off-site for use as fill or backfill.<br />

E. Excavation: Removal of material encountered above subgrade elevations.<br />

F. Fill: Soil materials used to raise existing grades.<br />

G. Structures: Foundations, slabs, curbs, or other man-made stationary features constructed above or<br />

below the ground surface.<br />

H. Subgrade: Surface or elevation remaining after completing excavation.<br />

I. Utilities include on-site underground pipes, conduits, ducts, and cables.<br />

1.2 PROJECT CONDITIONS<br />

A. Existing Utilities: Do not interrupt utilities serving facilities occupied by Owner or others unless<br />

permitted in writing by Owner and then only after arranging to provide temporary utility services<br />

according to requirements indicated.<br />

PART 2 - PRODUCTS<br />

2.1 SOIL MATERIALS<br />

A. General: Provide borrow soil materials when sufficient satisfactory soil materials are not available from<br />

excavations or from designated area of existing soil stockpile.<br />

B. Refer to the geotechnical report for more information related to earthwork materials if interpretations or<br />

more information is needed.<br />

C. Engineered Fill: Granular material, free of contaminants, free of rock or gravel larger than 3 inches in<br />

any dimension and shall contain no more than 15% material larger than 2.5 inches. Material shall not<br />

contain debris, waste, frozen materials, vegetation, and other deleterious matter, with at least 90%<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

passing the 1-inch sieve. Material shall have Plasticity Index less than 15; Liquid Limit less than 30%;<br />

5% to 40% passing the #200 sieve; and minimum R-value of 27.<br />

D. Unsatisfactory Soils: Soils not meeting the requirements of Engineered Fill.<br />

E. Backfill and Fill: Satisfactory soil materials.<br />

F. Pavement Base Materials: refer to sections 02512, and 03300.<br />

G. Bedding: Naturally or artificially graded mixture of natural or crushed gravel, crushed stone, and natural<br />

or crushed sand; ASTM D 2940; except with 100 percent passing a 1-inch sieve and not more than 8<br />

percent passing a No. 200 sieve.<br />

H. Detectable Warning Tape: Polyethylene film warning tape encasing a metallic core, minimum 6 inches<br />

wide and 4 mils thick, continuously inscribed with a description of the utility.<br />

I. Geotextile Fabric: Mirafi 500x or approved equivalent.<br />

J. Reuse of Asphalt Grindings as Fill: Existing asphalt concrete pavement may not be ground up and<br />

used as fill. Remove grindings from site and deliver to an independent asphalt recycler.<br />

K. Drain Rock Gravel: Granular material, free of contaminants, material shall not contain debris, waste,<br />

frozen materials, vegetation, and other deleterious matter, gravel to comply with Caltrans Standard<br />

Specifications for Aggregate Bases (Section 26).<br />

L. Aggregate Base: Comply with the latest edition of the Caltrans Standard Specification, Section 26. Use<br />

Class 2 Aggregate Base materials which shall be free from organic matter and other deleterious<br />

substances, and shall be of such nature that it can be compacted readily under watering and rolling to<br />

form a firm, stable base.<br />

1. Compaction: No less than 95% relative compaction. Comply with more stringent criteria as shown<br />

in the Caltrans Specification or the project drawings.<br />

PART 3 - EXECUTION<br />

3.1 GEOTECHNICAL REPORT<br />

A. The Contractor shall become familiar with all recommended soil modifications procedures as stated in<br />

the Geotechnical Report.<br />

B. Where recommendations differ from this Specification, the Contractor shall adhere to the<br />

recommendations outlined in the report.<br />

3.2 PREPARATION<br />

A. Protect structures, utilities, pavements, and other facilities from damage caused by settlement, lateral<br />

movement, undermining, or frost, and other hazards created by earthwork operations.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Provide erosion-control measures to prevent erosion or displacement of soils and discharge of soilbearing<br />

water runoff or airborne dust to adjacent properties, paved areas and adjacent undisturbed<br />

areas.<br />

C. Prevent surface water and ground water from entering excavations, from ponding on prepared<br />

subgrades, and from flooding Project site and surrounding area.<br />

D. Protect subgrades from softening, undermining, washout, and damage by rain or water accumulation.<br />

E. Strip vegetated areas prior to grading. Remove all organic matter including root systems to a minimum<br />

depth of 3”. Dispose of all stripped material legally, off-site.<br />

F. Pavement Subgrade Preparation: Soil subgrade under pavements, tethers and other structures shall<br />

be firm and non-yielding. Replace all soft or loose areas with properly compacted Engineered Fill.<br />

G. Protect subgrade from drying caused by weather, traffic or other causes.<br />

3.3 EXCAVATION<br />

A. Excavate to subgrade elevations regardless of the character of surface and subsurface conditions<br />

encountered, including rock, soil materials, and obstructions.<br />

1. If excavated materials intended for fill and backfill include unsatisfactory soil materials and rock,<br />

replace with satisfactory soil materials.<br />

B. Excavate for structures, pavements, and walks to elevations and dimensions. Extend excavations for<br />

placing and removing concrete formwork, for installing services and other construction, and for<br />

inspections. Trim bottoms to required lines and grades to leave solid base to receive other work.<br />

Subgrade preparation shall extend a minimum of 2 feet laterally beyond the back of curb or edge of<br />

pavement. Site grading should extend a minimum of 5 feet laterally outside the proposed building.<br />

C. Excavate utility trenches to indicated gradients, lines, depths, and invert elevations of uniform widths to<br />

provide a working clearance on each side of pipe or conduit. Excavate trench walls vertically from<br />

trench bottom to 12 inches higher than top of pipe or conduit.<br />

1. Excavate trenches deeper than bottom of pipe elevation, 6 inches deeper in rock, 4 inches deeper<br />

elsewhere, to allow for bedding course. Hand excavate for bell of pipe.<br />

D. Proof roll subgrades, before filling or placing aggregate courses, with heavy pneumatic-tired equipment<br />

to identify soft pockets and areas of excess yielding. Do not proof roll wet or saturated subgrades. If<br />

weak or yielding soils or soils with an R-value of less than 15 are encountered, excavate and remove<br />

them to a depth of 6 inches, and replace with aggregate base.<br />

E. Reconstruct subgrades damaged by freezing temperatures, frost, rain, accumulated water, or<br />

construction activities.<br />

F. Fill unauthorized excavation under foundations or wall footings by extending bottom elevation of<br />

concrete foundation or footing to excavation bottom, without altering top elevation. Lean concrete fill<br />

may be used when approved by Owner.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Fill unauthorized excavations under other construction or utility pipe as directed by Architect.<br />

G. Stockpile borrow materials and satisfactory soil materials, without intermixing, in shaped, graded,<br />

drained, and covered stockpiles. Stockpile soil materials away from edge of excavations and away<br />

from designated wetlands areas.<br />

H. Dewatering: Comply with section 02145.<br />

3.4 BACKFILLS AND FILLS<br />

A. Utility Trench Backfill: Place, compact, and shape bedding course to provide continuous support for<br />

pipes and conduits over rock and other unyielding bearing surfaces and to fill unauthorized excavations.<br />

1. Place and compact initial backfill of satisfactory soil material or subbase material, free of particles<br />

larger than 1 inch, to a height of 12 inches over the utility pipe or conduit. Place and compact final<br />

backfill of satisfactory soil material to final subgrade. Install warning tape directly above utilities,<br />

12 inches below finished grade, except 6 inches below subgrade under pavements and slabs.<br />

B. Fill: Place and compact fill material in layers to required elevations. Subgrades to receive fill shall be<br />

firm and non-yielding.<br />

C. Uniformly moisten or aerate subgrade and each subsequent fill or backfill layer before compaction to<br />

within 2 percent of optimum moisture content.<br />

1. Remove and replace, or scarify and air dry, otherwise satisfactory soil material that exceeds<br />

optimum moisture content by 2 percent and is too wet to compact to specified dry unit weight.<br />

D. Compaction: Place backfill and fill materials in layers not more than 8 inches in loose depth for material<br />

compacted by heavy compaction equipment, and not more than 4 inches in loose depth for material<br />

compacted by hand-operated tampers<br />

E. Depth of Compaction below Asphalt Concrete Pavement Section: Subgrade soil below asphalt<br />

pavement and below aggregate base shall be compacted to 98% of required maximum dry density per<br />

ASTM D 1557 for the full 24” below bottom of aggregate base layer.<br />

F. Compaction below Portland Cement Concrete Pavement (PCC) Sections: Subgrade soil below PCC<br />

pavement and below cement treated base course shall be as follows: Top 6” of subgrade shall be<br />

compacted to 98% per ASTM D 1557. The 18” below that shall be compacted to 95% per ASTM D<br />

1557.<br />

G. Compaction below foundation slab: Subgrade soil below foundation slab and below the aggregate base<br />

course shall be as follows: top 12” of subgrade shall be compacted to 98% per ASTM D1557.<br />

H. Grading: Uniformly grade areas to a smooth surface, free from irregular surface changes. Comply with<br />

compaction requirements and grade to cross sections, lines, and elevations indicated. Grade areas to<br />

within plus or minus 1/2 inch.<br />

I. Aggregate Base Courses: Place aggregate base course material in lifts of not greater than 8” in<br />

uncompacted thickness. Compact aggregate base to required grades, lines, cross sections, and<br />

thickness to not less than 98 percent of maximum dry unit weight according to ASTM D 1557. For the<br />

base course under the foundation slab, the finished surface tolerance shall be +0”/-3/4”.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

J. Side Slopes: Embankment side slopes shall not exceed 2 horizontal to 1 vertical.<br />

3.5 WET CONDITIONS/WET WEATHER CONSTRUCTION CONSIDERATION:<br />

A. Where wet or yielding subgrade conditions are encountered, those conditions shall be corrected<br />

through excavation and replacement or through cement or lime-treating.<br />

1. Excavation and Replacement: Overexcavate soft, yielding area to limits directed by Engineer.<br />

Place geotextile fabric and backfill the area with a more select material such as Class 2 aggregate<br />

base meeting Caltrans specifications.<br />

2. Cement or Lime-Treating: Selection of the appropriate additive and amount of additive required<br />

shall be determined at the time of construction and may vary based on conditions noted.<br />

Contractor shall submit to Engineer the proposed additive, as well as mixing, proportioning,<br />

compaction and procedural method for Engineer’s review prior to subgrade stabilization activities.<br />

Mixing of additive into soil shall be by mechanical means. For bidding purposes, assume 5 percent<br />

cement additive (by weight) and treatment to a depth of 12 inches. The unit price provided shall<br />

include all materials, labor and equipment required to spread, and mechanically mix the additive<br />

into the soil and compacting to the required compaction levels.<br />

3.6 FIELD QUALITY CONTROL<br />

A. Testing Agency: Owner will engage a qualified independent testing and inspecting agency to perform<br />

field tests and inspections and to prepare test reports.<br />

B. Allow testing agency to test and inspect subgrades and each fill or backfill layer. Proceed with<br />

subsequent earthwork only after test results for previously completed work comply with requirements.<br />

C. When testing agency reports that subgrades, fills, or backfills have not achieved degree of compaction<br />

specified, scarify and moisten or aerate, or remove and replace soil to depth required; recompact and<br />

retest until specified compaction is obtained.<br />

3.7 CEMENT TREATED BASE<br />

A. Refer to Section 02239, Cement Modification of Soil.<br />

3.8 PROTECTION AND DISPOSAL<br />

A. Protect newly graded areas from traffic, freezing, and erosion. Keep free of trash and debris.<br />

B. Repair and reestablish grades to specified tolerances where completed or partially completed surfaces<br />

become eroded, rutted, settled, or where they lose compaction.<br />

C. Where settling occurs before Project correction period elapses, remove finished surfacing, backfill with<br />

additional soil material, compact, and reconstruct surfacing.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Disposal: Remove surplus satisfactory soil and waste material, including unsatisfactory soil, trash, and<br />

debris, and legally dispose of it off Owner's property.<br />

3.9 EROSION CONTROL<br />

A. Erosion and sediment control measures shall be effective for construction during the rainy season<br />

(October 15 through April 15). Provide and maintain erosion control measures in accordance with the<br />

latest version of Association of Bay Area Governments (ABAG) “Erosion and Sediment Control<br />

Handbook”.<br />

B. After the underground storm drain system is installed, catch basins shall be installed as soon practical<br />

and protected with grate inlet protection consisting of gravel and CMU blocks; hay bales or silt fence.<br />

C. All mud or sediment that is tracked onto adjacent property, Federal Express property outside the<br />

immediate work area or onto adjacent paved areas shall be removed the same day.<br />

D. All erosion control measures shall be maintained until disturbed areas are stabilized by paving.<br />

E. Maintain silt fence around the work area and around the relocated dirt stockpile. The silt fence around<br />

the dirt stockpile shall be left in place after the completion of all other work.<br />

F. Inspect and repair all erosion control facilities at the end of each working day during the rainy season,<br />

or during other periods of wet weather.<br />

G. Fueling and maintenance of vehicles shall be done off site.<br />

H. Protect the adjacent wetlands area adjacent to the site free from sediments, stormwater runoff and<br />

contaminants. Keep all equipment and personnel clear of this area.<br />

PART 4 - MEASUREMENT AND PAYMENT<br />

4.1 GENERAL<br />

A. Measurement and payment shall be based on the units listed on the Bid Form and shall include full<br />

compensation for furnishing all materials, all preparation, assembly, and installation of these materials,<br />

and for all labor, equipment, tools, and incidentals necessary to complete each item.<br />

END OF SECTION 02300<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02457 - PRESTRESSED CONCRETE PILES<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes solid, precast prestressed concrete piles.<br />

1.3 UNIT PRICES<br />

A. The Contract Sum: Base the Contract Sum on number and dimensions of piles indicated from tip to cutoff,<br />

plus not less than 12 inches (305 mm) of overlength for cutting piles at cutoff elevations.<br />

B. Work of this Section is affected as follows:<br />

1. Additional payment for pile lengths in excess of that indicated, and credit for pile lengths less than<br />

that indicated, will be calculated at unit prices stated in the Contract, based on net addition or<br />

deduction to total pile length as determined by Architect measured to nearest 12 inches (305 mm) .<br />

a. Additional payment for splices required to extend pile lengths in excess of that indicated will<br />

be calculated at unit prices stated in the Contract.<br />

2. Additional payment for number of piles in excess of that indicated, and credit for number of piles<br />

less than that indicated, will be calculated at unit prices stated in the Contract.<br />

3. Unit prices include labor, materials, tools, equipment, and incidentals for furnishing, driving, cutting<br />

off, capping, and disposing of cutoffs.<br />

4. Test piles that become part of permanent foundation system will be considered as an integral part<br />

of the Work.<br />

5. No payment will be made for rejected piles, including piles driven out of tolerance, defective piles,<br />

or piles damaged during handling or driving.<br />

1.4 PERFORMANCE REQUIREMENTS<br />

A. Structural Performance: Piles shall withstand transportation, erection, and driving stresses and design<br />

loads within limits indicated and under conditions existing at Project site.<br />

1. Design Loads: 170 ton.<br />

B. Delegated Design: Design piles, including comprehensive engineering analysis by a qualified professional<br />

engineer, using performance requirements and design criteria indicated.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.5 ACTION SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: For concrete piles. Prepared by or under the supervision of a qualified professional<br />

engineer detailing fabrication and lifting devices necessary for handling and driving piles.<br />

1. Indicate pile dimensions, cross sections, locations, and sizes. Show details of pile splices and<br />

shoes.<br />

2. Indicate types of reinforcement, including prestressing strand, and detail fabricating, bending, and<br />

placing.<br />

3. Indicate layout and dimensions, and identify each pile. Indicate welded connections by AWS<br />

standard symbols. Detail cast-in hardware.<br />

4. Indicate transportation, storage, and lifting points.<br />

5. Include arrangement of static pile reaction frame, test and anchor piles, equipment, and<br />

instrumentation. Submit structural analysis data signed and sealed by the qualified professional<br />

engineer responsible for their preparation.<br />

C. Delegated-Design Submittal: For concrete piles indicated to comply with performance requirements and<br />

design criteria, including analysis data signed and sealed by the qualified professional engineer<br />

responsible for their preparation.<br />

1.6 INFORMATIONAL SUBMITTALS<br />

A. Qualification Data: For qualified Installer manufacturer and testing agency.<br />

B. Welding certificates.<br />

C. Design Mixes: For each concrete mix.<br />

D. Material Certificates: For steel reinforcements prestressing strand and concrete admixtures, from<br />

manufacturer.<br />

E. Material Test Reports: For concrete materials.<br />

F. Pile-Driving Equipment Data: Include type, make, and rated energy range; weight of striking part of<br />

hammer; weight of drive cap; and, type, size, and properties of hammer cushion.<br />

G. Static Pile Test Reports: Submit within three days of completing each test.<br />

H. Pile-Driving Records: Submit within three days of driving each pile.<br />

I. Field quality-control reports.<br />

J. Preconstruction Photographs: Photographs or video of existing conditions of adjacent construction.<br />

Submit before the Work begins.<br />

1.7 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: A qualified manufacturer complying with the following:<br />

PRESTRESSED CONCRETE PILES 02457 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Engineering Responsibility: Assumes engineering responsibility to comply with requirements in<br />

"Performance Requirements" Article by engaging a qualified professional engineer to prepare<br />

design calculations, Shop Drawings, and other structural data for piles.<br />

2. PCI Plant Certification Program: Participates in PCI's Plant Certification Program and is<br />

designated a PCI-Certified Plant for B2 and C2 product group and category, or better.<br />

B. Installer Qualifications: Manufacturer's authorized representative who is trained and approved for<br />

installation of units required for this Project.<br />

1. Installer's responsibility includes engaging a qualified professional engineer to prepare pile-driving<br />

records.<br />

C. Testing Agency Qualifications: An independent testing agency qualified according to ASTM C 1077 and<br />

ASTM E 329 for testing indicated.<br />

D. Design Practices: Comply with ACI 318 (ACI 318M) and the recommendations in PCI Committee Report:<br />

"Recommended Practice for Design, Manufacture and Installation of Prestressed Concrete Piling."<br />

E. Quality-Control Standard: For manufacturing procedures and testing requirements, quality-control<br />

recommendations, and dimensional tolerances for piles, comply with applicable requirements in PCI MNL-<br />

116, "Manual for Quality Control for Plants and Production of Structural Precast Concrete Products."<br />

F. Comply with requirements in ACI 301, "Specifications for Structural Concrete."<br />

G. Welding Qualifications: Qualify procedures and personnel according to the following:<br />

1. AWS D1.1/D1.1M, "Structural Welding Code - Steel"<br />

2. AWS D1.4/D1.4M, "Structural Welding Code - Reinforcing Steel."<br />

H. Preinstallation Conference: Conduct conference at Project site.<br />

1.8 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver piles to Project site in such quantities and at such times to ensure continuity of installation. Handle<br />

and store piles at Project site to prevent cracking, distorting, warping, or other physical damage, and so<br />

markings are visible.<br />

B. Lift and support piles only at designated lifting or supporting points as shown on Shop Drawings.<br />

1.9 PROJECT CONDITIONS<br />

A. Protect structures, underground utilities, and other construction from damage caused by pile driving.<br />

B. Site Information: A geotechnical report has been prepared for this Project and is included elsewhere in<br />

the Project Manual for information only.<br />

C. Preconstruction Photographs: Inventory and record the condition of adjacent structures, underground<br />

utilities, and other construction. Provide photographs or video of conditions that might be misconstrued as<br />

damage caused by pile driving. Comply with Division 1 Section 01322 "Photographic Documentation."<br />

PRESTRESSED CONCRETE PILES 02457 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements.<br />

2.2 MOLD MATERIALS<br />

A. Molds: Provide molds of metal, plastic, wood, or another material that is nonreactive with concrete and<br />

will produce required finish surfaces.<br />

2.3 STEEL REINFORCEMENT<br />

A. Reinforcing Bars: ASTM A 615/A 615M, Grade 60 (Grade 420) ; deformed.<br />

B. Low-Alloy-Steel Reinforcing Bars: ASTM A 706/A 706M.<br />

C. Plain Steel Wire: ASTM A 82/A 82M, as drawn.<br />

D. Deformed-Steel Wire: ASTM A 496/A 496M.<br />

2.4 PRESTRESSING TENDONS<br />

A. Prestressing Strand: ASTM A 416/A 416M, Grade 250 or 270 (Grade 1725 or 1860) ; uncoated, sevenwire,<br />

low-relaxation strand.<br />

2.5 CONCRETE MATERIALS<br />

A. General: Limit water-soluble chloride ions in concrete to the maximum percentage by mass of<br />

cementitious material permitted by ACI 318 (ACI 318M) , but not more than 0.06 percent.<br />

B. Portland Cement: ASTM C 150, Type I or Type III, of same type, brand, and source.<br />

1. Fly Ash: ASTM C 618, Class C or F.<br />

2. Silica Fume: ASTM C 1240, amorphous silica.<br />

C. Normal-Weight Aggregates: Except as modified by PCI MNL-116, ASTM C 33, with coarse aggregates<br />

complying with Class 4S. Provide aggregates from single source.<br />

1. Nominal Maximum Size of Aggregate: 1 inch (25 mm)3/4 inch (19 mm) .<br />

D. Water: Potable, free of deleterious material that may affect color stability, setting, or strength of concrete,<br />

and complying with chemical limits of PCI MNL-116.<br />

E. Admixtures: Provide admixtures certified by manufacturer to be compatible with other admixtures.<br />

1. Air-Entraining Admixture: ASTM C 260.<br />

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2. Water-Reducing Admixture: ASTM C 494/C 494M, Type A.<br />

3. Retarding Admixture: ASTM C 494/C 494M, Type B.<br />

4. Water-Reducing and Retarding Admixture: ASTM C 494/C 494M, Type D.<br />

5. Water-Reducing and Accelerating Admixture: ASTM C 494/C 494M, Type E.<br />

6. High-Range, Water-Reducing Admixture: ASTM C 494/C 494M, Type F.<br />

7. High-Range, Water-Reducing and Retarding Admixture: ASTM C 494/C 494M, Type G.<br />

8. Plasticizing and Retarding Admixture: ASTM C 1017/C 1017M, Type II.<br />

2.6 PILE ACCESSORIES<br />

A. Pile Shoes: 1-inch- (25-mm-) thick, minimum, carbon-steel plate fabricated to match shape of pile tip.<br />

B. Pile Splices: Manufactured from carbon-steel plates or castings and capable of developing strength of<br />

continuous pile at splice location.<br />

2.7 CONCRETE MIXES<br />

A. Prepare design mixes for each type of concrete required.<br />

1. Limit use of fly ash and silica fume to not exceed, in total, 25 percent of portland cement by weight.<br />

B. Design mixes may be prepared by a qualified independent testing agency or by qualified personnel at<br />

precast manufacturing plant at precast manufacturer's option.<br />

C. Proportion mixes by either laboratory trial batch or field test data methods according to ACI 211.1, with<br />

materials to be used on Project, to provide normal-weight concrete with the following properties:<br />

1. Compressive Strength (28 Days): 6000 psi (41.4 MPa.<br />

2. Maximum Water-Cementitious Material Ratio: 0.40.<br />

D. Add air-entraining admixture at manufacturer's prescribed rate to result in normal-weight concrete at point<br />

of placement having an air content of 2.5 to 4.5 percent.<br />

2.8 FABRICATION<br />

A. Molds: Accurately construct molds, mortar tight, of sufficient strength to withstand pressures due to<br />

concrete placement, temperature changes, and for pretensioning and detensioning operations. Maintain<br />

molds to provide completed piles of shapes, lines, and dimensions indicated, within fabrication tolerances<br />

specified in PCI MNL-116 and PCI MNL-135.<br />

1. Unless molds are stripped before detensioning, design molds so stresses are not induced in piles<br />

due to deformation of concrete under prestress or movement during detensioning.<br />

2. Chamfer edges and corners of square piles.<br />

B. Reinforcement: Comply with recommendations in CRSI's "Manual of Standard Practice" for fabricating,<br />

placing, and supporting reinforcement. Clean reinforcement of loose rust and mill scale, earth, and other<br />

materials that reduce or destroy bond with concrete.<br />

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1. Accurately position, support, and secure reinforcement against displacement by molds,<br />

construction, or concrete placement. Locate and support reinforcement by metal chairs, runners,<br />

bolsters, spacers, and hangers, as required.<br />

2. Place reinforcement to obtain at least the minimum coverages for concrete protection. Arrange,<br />

space, and securely tie bars and bar supports to hold reinforcement in position while placing<br />

concrete. Set wire ties so ends are directed into concrete, not toward exposed concrete surfaces.<br />

C. Prestress tendons for piles by either pretensioning or post-tensioning methods. Comply with PCI MNL-<br />

116.<br />

D. Pile Shoes: Accurately position and secure pile shoes at pile tips so as to not affect pile alignment during<br />

driving. Weld pile shoes to longitudinal reinforcements.<br />

E. Pile Splices: Accurately position and secure pile-splice segments requiring embedding in tips of piles.<br />

F. Mix concrete according to PCI MNL-116 and requirements in this Section. After initial concrete batching,<br />

no additional water may be added.<br />

G. Place concrete in a continuous operation to prevent seams or planes of weakness from forming in piles.<br />

Comply with requirements in PCI MNL-116 for measuring, mixing, transporting, and placing concrete.<br />

1. Thoroughly consolidate placed concrete by internal and external vibration without dislocating or<br />

damaging reinforcement and built-in items. Use equipment and procedures complying with<br />

PCI MNL-116.<br />

2. Comply with ACI 306.1 procedures for cold-weather concrete placement.<br />

3. Comply with ACI 305R recommendations for hot-weather concrete placement.<br />

H. Identify pickup points of piles with permanent markings corresponding with markings indicated on Shop<br />

Drawings. Imprint casting date on each pile.<br />

I. Cure concrete according to requirements in PCI MNL-116 by moisture retention without heat or by<br />

accelerated heat curing using low-pressure live steam or radiant heat and moisture.<br />

J. Delay detensioning piles until concrete has attained at least 70 percent of its compressive strength as<br />

established by test cylinders cured under the same conditions as concrete.<br />

1. If concrete has been heat cured, detension while concrete is still warm and moist to avoid<br />

dimensional changes that may cause cracking or undesirable stresses.<br />

2. Detension pretensioned tendons either by gradually releasing tensioning jacks or by heat-cutting<br />

tendons, using a sequence and pattern to prevent shock or unbalanced loading.<br />

K. Where ends of strands will not be enclosed or covered, cut flush and cover with a high-strength mortar<br />

bonded to unit with an epoxy-resin bonding agent.<br />

L. Fabricate precast prestressed concrete piles straight and true to size and shape with exposed edges and<br />

corners precise and true so each finished unit complies with PCI MNL-116 and PCI MNL-135 product<br />

tolerances.<br />

M. Finish: Fabricate concrete piles with normal plant-run finish produced in forms that impart a smooth finish<br />

to concrete. Small surface holes caused by air bubbles, normal color variations, form joint marks, and<br />

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minor chips and spalls will be tolerated. Major or unsightly imperfections, honeycombs, or structural<br />

defects are not permitted.<br />

N. Finish unformed surfaces by trowel unless otherwise indicated. Consolidate concrete, bring to proper<br />

level with straightedge, float, and trowel to a smooth, uniform finish.<br />

O. Pile-Length Markings: Mark each pile with horizontal lines at 12-inch (305-mm) intervals; label the<br />

distance from pile tip at 60-inch (1.52-m) intervals. Maintain markings on piles until driven.<br />

2.9 SOURCE QUALITY CONTROL<br />

A. Testing Agency: Engage a qualified testing agency to evaluate pile manufacturer's quality-control and<br />

testing methods.<br />

1. Allow Owner's testing agency access to material storage areas, concrete production equipment,<br />

concrete placement, and curing facilities. Cooperate with Owner's testing agency and provide<br />

samples of materials and concrete mixes as may be requested for additional testing and<br />

evaluation.<br />

B. Testing: Test and inspect piles according to PCI MNL-116.<br />

C. Strength of piles will be considered deficient if units fail to comply with requirements.<br />

D. Testing: If there is evidence that strength of piles may be deficient or may not comply with PCI MNL-116<br />

requirements, Owner will employ an independent testing agency to obtain, prepare, and test cores drilled<br />

from hardened concrete to determine compressive strength according to ASTM C 42/C 42M.<br />

1. A minimum of three representative cores shall be taken from piles of suspect strength, from<br />

locations directed by Architect.<br />

2. Cores shall be tested, following immersion in water, in a wet condition per ACI 301 if piles will be<br />

wet under service conditions.<br />

3. Cores shall be tested in an air-dry condition per ACI 301 if piles will be dry under service<br />

conditions.<br />

4. Strength of concrete for each series of three cores shall be considered satisfactory if average<br />

compressive strength is at least 85 percent of the 28-day design compressive strength and no core<br />

compressive strength is less than 75 percent of the 28-day design compressive strength.<br />

5. Test results shall be reported in writing on same day that tests are performed, with copies to<br />

Architect, Contractor, and pile manufacturer. Test reports shall include the following:<br />

a. Project identification name and number.<br />

b. Date when tests were performed.<br />

c. Name of precast concrete manufacturer.<br />

d. Name of concrete testing agency.<br />

e. Identification letter, name, and type of pile represented by core tests; design compressive<br />

strength; type of break; compressive strength at break, corrected for length-diameter ratio;<br />

and direction of applied load to core in relation to horizontal plane of concrete as placed.<br />

E. Patching: If core test results are satisfactory and piles comply with requirements, solidly fill core holes with<br />

patching mortar and finish to match adjacent pile surfaces.<br />

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F. Piles will be considered defective if they do not pass tests and inspections.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Site Conditions: Do not start pile-driving operations until earthwork fills have been completed or<br />

excavations have reached an elevation of 6 to 12 inches (152 to 305 mm) above bottom of footing or pile<br />

cap.<br />

3.2 DRIVING EQUIPMENT<br />

A. Pile Hammer: Air-, steam-, hydraulic-, or diesel-powered type capable of consistently delivering adequate<br />

peak-force duration and magnitude to develop the ultimate capacity required for type and size of pile<br />

driven and character of subsurface material anticipated.<br />

1. Use pile hammer capable of adjustment to deliver reduced impact to maintain tensile stress within<br />

70 percent of yield strength of pile reinforcement.<br />

B. Hammer Cushions and Driving Caps: Between hammer and top of pile, provide hammer cushion and<br />

steel driving cap as recommended by hammer manufacturer and as required to drive pile without damage.<br />

C. Leads: Use fixed, semifixed, or hanging-type pile-driver leads that will hold full length of pile firmly in<br />

position and in axial alignment with hammer.<br />

3.3 STATIC PILE TESTS<br />

A. General: Static pile tests will be used to verify driving criteria and pile lengths and to confirm allowable<br />

load of piles.<br />

1. Furnish test piles 10 feet longer than production piles.<br />

2. Determination of actual length of piles will be based on results of static pile tests.<br />

B. Pile Tests: Arrange and perform the following pile tests:<br />

1. Axial Compressive Static Load Test: ASTM D 1143.<br />

2. Axial Tension Static Load Test: ASTM D 3689.<br />

3. Lateral Load Test: ASTM D 3966.<br />

C. Equip each test pile with two telltale rods, according to ASTM D 1143, for measuring deformation during<br />

load test.<br />

D. Provide pile reaction frame, anchor piles, equipment, and instrumentation with sufficient reaction capacity<br />

to perform tests. Notify Architect at least 48 hours in advance of performing tests. On completion of<br />

testing, remove testing structure, anchor piles, equipment, and instrumentation.<br />

1. Allow a minimum of sevendays to elapse after driving test piles before starting pile testing.<br />

2. Number of Test Piles: As indicated.<br />

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E. Driving Test Piles: Drive test piles at locations indicated to the minimum penetration or driving resistance<br />

indicated. Use test piles identical to those required for Project and drive with appropriate pile-driving<br />

equipment operating at rated driving energy to be used in driving permanent piles.<br />

1. Pile Design Load: As indicated.<br />

F. Approval Criteria: Allowable load shall be the load acting on the test pile when the lesser of the following<br />

criteria are met, divided by a factor of safety of [2] :<br />

1. Net settlement, after deducting rebound, of not more than 0.01 inch/ton (0.25 mm/907 kg) of test<br />

load.<br />

2. Total settlement exceeds the pile elastic compression by 0.15 inch (4 mm) , plus 1.0 percent of the<br />

tip diagonal dimension.<br />

3. A plunging failure or sharp break in the load settlement curve.<br />

G. Test Pile-Driving Records: Prepare driving records for each test pile, compiled and attested to by a<br />

qualified professional engineer. Include same data as required for driving records of permanent piles.<br />

H. Test piles that comply with requirements, including location tolerances, may be used on Project.<br />

3.4 DRIVING PILES<br />

A. General: Continuously drive piles to elevations or penetration resistance indicated or established by static<br />

load testing of piles. Establish and maintain axial alignment of leads and piles before and during driving.<br />

B. Predrilling: Provide pre-excavated holes where indicated, to depths indicated. Drill holes with a diameter<br />

less than the largest cross-section dimension of pile.<br />

1. Firmly seat pile in predrilled hole by driving with reduced energy before starting final driving.<br />

C. Heaved Piles: Redrive heaved piles to tip elevation at least as deep as original tip elevation with a driving<br />

resistance at least as great as original driving resistance.<br />

D. Pile Splices: Splice piles during installation and align pile segments concentrically.<br />

E. Driving Tolerances: Drive piles without exceeding the following tolerances, measured at pile heads:<br />

1. Location: 4 inches (102 mm) from location indicated after initial driving, and 6 inches (152 mm)<br />

after pile driving is completed.<br />

2. Plumb: Maintain 1 inch (25 mm) in 4 feet (1.2 m) from vertical, or a maximum of 4 inches (102<br />

mm) , measured when pile is aboveground in leads.<br />

3. Batter Angle: Maximum 1 inch (25 mm) in 4 feet (1.2 m) from required angle, measured when pile<br />

is aboveground in leads.<br />

F. Withdraw damaged or defective piles and piles that exceed driving tolerances and install new piles within<br />

driving tolerances.<br />

1. Fill holes left by withdrawn piles using cohesionless soil material such as gravel, broken stone, and<br />

gravel-sand mixtures. Place and compact in lifts not exceeding 72 inches (1.83 m) .<br />

2. Fill holes left by withdrawn piles as directed by Architect.<br />

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G. Abandon and cut off rejected piles as directed by Architect. Leave rejected piles in place and install new<br />

piles in locations as directed by Architect.<br />

H. Cutting Off: Cut off tops of driven piles square with pile axis and at elevations indicated.<br />

I. Buildups: Construct buildups to elevations indicated of cast-in-place reinforced concrete with compressive<br />

strength not less than 5000 psi (34.5 MPa) at 28 days.<br />

J. Pile-Driving Records: Maintain accurate driving records for each pile, compiled and attested to by a<br />

qualified professional engineer. Include the following data:<br />

1. Project name and number.<br />

2. Name of Contractor.<br />

3. Type of pile and date of casting.<br />

4. Pile location in pile group and designation of pile group.<br />

5. Sequence of driving in pile group.<br />

6. Pile dimensions.<br />

7. Ground elevation.<br />

8. Elevation of tips after driving.<br />

9. Final tip and cutoff elevations of piles after driving pile group.<br />

10. Records of redriving.<br />

11. Elevation of splices.<br />

12. Type, make, model, and rated energy of hammer.<br />

13. Weight and stroke of hammer.<br />

14. Type of pile-driving cap used.<br />

15. Cushion material and thickness.<br />

16. Actual stroke and blow rate of hammer.<br />

17. Pile-driving start and finish times, and total driving time.<br />

18. Time, pile-tip elevation, and reason for interruptions.<br />

19. Number of blows for every 12 inches (305 mm) of penetration, and number of blows per 1 inch (25<br />

mm) for the last 6 inches (152 mm) of driving.<br />

20. Pile deviations from location and plumb.<br />

21. Preboring, jetting, or special procedures used.<br />

22. Unusual occurrences during pile driving.<br />

3.5 FIELD QUALITY CONTROL<br />

A. Special Inspections: Engage a qualified special inspector to perform the following special inspections:<br />

1. Pile foundations.<br />

B. Testing Agency: Engage a qualified independent testing agency to perform tests and inspections.<br />

C. Tests and Inspections:<br />

1. Dynamic Pile Testing: High-strain dynamic monitoring shall be performed and reported according<br />

to ASTM D 4945 during initial driving and during restriking on 3 percent of piles.<br />

2. Low-strain integrity measurement shall be performed and reported for each pile.<br />

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3.6 DISPOSAL<br />

A. Remove withdrawn piles and cutoff sections of piles from site and legally dispose of them off Owner's<br />

property.<br />

END OF SECTION 02457<br />

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SECTION 02510 - WATER DISTRIBUTION<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes water-distribution piping and related components outside the building for water<br />

service and fire-service mains.<br />

B. EBMUD furnished products include water meters that will be furnished to the site, ready for installation.<br />

1.3 DEFINITIONS<br />

A. PE: Polyethylene plastic.<br />

1.4 ACTION SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

1.5 INFORMATIONAL SUBMITTALS<br />

A. Coordination Drawings: For piping and specialties including relation to other services in same area, drawn<br />

to scale. Show piping and specialty sizes and valves, meter and specialty locations, and elevations.<br />

B. Field quality-control test reports.<br />

1.6 CLOSEOUT SUBMITTALS<br />

A. Operation and Maintenance Data: For water valves and specialties to include in emergency, operation,<br />

and maintenance manuals.<br />

1.7 QUALITY ASSURANCE<br />

A. Regulatory Requirements:<br />

1. Comply with requirements of EBMUD. Include tapping of water mains and backflow prevention.<br />

2. Comply with standards of EBMUD for potable-water-service piping, including materials, installation,<br />

testing, and disinfection.<br />

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3. Comply with standards of EBMUD for fire-suppression water-service piping, including materials,<br />

hose threads, installation, and testing.<br />

B. Piping materials shall bear label, stamp, or other markings of specified testing agency.<br />

C. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100,<br />

by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.<br />

D. Comply with ASTM F 645 for selection, design, and installation of thermoplastic water piping.<br />

E. Comply with FMG's "Approval Guide" or UL's "Fire Protection Equipment Directory" for fire-service-main<br />

products.<br />

F. NFPA Compliance: Comply with NFPA 24 for materials, installations, tests, flushing, and valve and<br />

hydrant supervision for fire-service-main piping for fire suppression.<br />

G. NSF Compliance:<br />

1. Comply with NSF 14 for plastic potable-water-service piping.<br />

2. Comply with NSF 61 for materials for water-service piping and specialties for domestic water.<br />

1.8 DELIVERY, STORAGE, AND HANDLING<br />

A. Preparation for Transport: Prepare valves, including fire hydrants, according to the following:<br />

1. Ensure that valves are dry and internally protected against rust and corrosion.<br />

2. Protect valves against damage to threaded ends and flange faces.<br />

3. Set valves in best position for handling. Set valves closed to prevent rattling.<br />

B. During Storage: Use precautions for valves, including fire hydrants, according to the following:<br />

1. Do not remove end protectors unless necessary for inspection; then reinstall for storage.<br />

2. Protect from weather. Store indoors and maintain temperature higher than ambient dew-point<br />

temperature. Support off the ground or pavement in watertight enclosures when outdoor storage is<br />

necessary.<br />

C. Handling: Use sling to handle valves and fire hydrants if size requires handling by crane or lift. Rig valves<br />

to avoid damage to exposed parts. Do not use handwheels or stems as lifting or rigging points.<br />

D. Deliver piping with factory-applied end caps. Maintain end caps through shipping, storage, and handling<br />

to prevent pipe-end damage and to prevent entrance of dirt, debris, and moisture.<br />

E. Protect stored piping from moisture and dirt. Elevate above grade. Do not exceed structural capacity of<br />

floor when storing inside.<br />

F. Protect flanges, fittings, and specialties from moisture and dirt.<br />

G. Store plastic piping protected from direct sunlight. Support to prevent sagging and bending.<br />

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1.9 PROJECT CONDITIONS<br />

A. Interruption of Existing Water-Distribution Service: Do not interrupt service to facilities occupied by Owner<br />

or others unless permitted under the following conditions and then only after arranging to provide<br />

temporary water-distribution service according to requirements indicated:<br />

1. Notify Owner no fewer than 7days in advance of proposed interruption of service.<br />

2. Do not proceed with interruption of water-distribution service without Owner's written permission.<br />

1.10 COORDINATION<br />

A. Coordinate connection to water main with EBMUD.<br />

PART 2 - PRODUCTS<br />

2.1 COPPER TUBE AND FITTINGS<br />

A. Soft Copper Tube: ASTM B 88, Type K and ASTM B 88, Type L, water tube, annealed temper.<br />

1. Copper, Solder-Joint Fittings: ASME B16.18, cast-copper-alloy or ASME B16.22, wrought-copper,<br />

solder-joint pressure type. Furnish only wrought-copper fittings if indicated.<br />

B. Hard Copper Tube: ASTM B 88, Type K and ASTM B 88, Type L, water tube, drawn temper.<br />

1. Copper, Solder-Joint Fittings: ASME B16.18, cast-copper-alloy or ASME B16.22, wrought-copper,<br />

solder-joint pressure type. Furnish only wrought-copper fittings if indicated.<br />

C. Bronze Flanges: ASME B16.24, Class 150, with solder-joint end. Furnish Class 300 flanges if required to<br />

match piping.<br />

D. Copper Unions: MSS SP-123, cast-copper-alloy, hexagonal-stock body with ball-and-socket, metal-tometal<br />

seating surfaces, and solder-joint or threaded ends.<br />

2.2 DUCTILE-IRON PIPE AND FITTINGS<br />

A. Mechanical-Joint, Ductile-Iron Pipe: AWWA C151, with mechanical-joint bell and plain spigot end unless<br />

grooved or flanged ends are indicated.<br />

1. Mechanical-Joint, Ductile-Iron Fittings: AWWA C110, ductile- or gray-iron standard pattern or<br />

AWWA C153, ductile-iron compact pattern.<br />

2. Glands, Gaskets, and Bolts: AWWA C111, ductile- or gray-iron glands, rubber gaskets, and steel<br />

bolts.<br />

B. Push-on-Joint, Ductile-Iron Pipe: AWWA C151, with push-on-joint bell and plain spigot end unless<br />

grooved or flanged ends are indicated.<br />

1. Push-on-Joint, Ductile-Iron Fittings: AWWA C110, ductile- or gray-iron standard pattern or<br />

AWWA C153, ductile-iron compact pattern.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2. Gaskets: AWWA C111, rubber.<br />

C. Grooved-Joint, Ductile-Iron Pipe: AWWA C151, with cut, rounded-grooved ends.<br />

1. Grooved-End, Ductile-Iron Pipe Appurtenances:<br />

a. Grooved-End, Ductile-Iron Fittings: ASTM A 47/A 47M, malleable-iron castings or<br />

ASTM A 536, ductile-iron castings with dimensions matching pipe.<br />

b. Grooved-End, Ductile-Iron-Piping Couplings: AWWA C606, for ductile-iron-pipe<br />

dimensions. Include ferrous housing sections, gasket suitable for water, and bolts and nuts.<br />

D. Flanges: ASME 16.1, Class 125, cast iron.<br />

2.3 PE PIPE AND FITTINGS<br />

A. PE, AWWA Pipe: AWWA C906, DR No. 7.3, 9, or 9.3; with PE compound number required to give<br />

pressure rating not less than 160 psig.<br />

1. PE, AWWA Fittings: AWWA C906, socket- or butt-fusion type, with DR number matching pipe and<br />

PE compound number required to give pressure rating not less than 160 psig.<br />

B. PE, Fire-Service Pipe: ASTM F 714, AWWA C906, or equivalent for PE water pipe; FMG approved, with<br />

minimum thickness equivalent to FMG Class 150.<br />

1. Molded PE Fittings: ASTM D 3350, PE resin, socket- or butt-fusion type, made to match PE pipe<br />

dimensions and class.<br />

2.4 JOINING MATERIALS<br />

A. Brazing Filler Metals: AWS A5.8, BCuP Series.<br />

2.5 PIPING SPECIALTIES<br />

A. Transition Fittings: Manufactured fitting or coupling same size as, with pressure rating at least equal to<br />

and ends compatible with, piping to be joined.<br />

B. Tubular-Sleeve Pipe Couplings:<br />

1. Description: Metal, bolted, sleeve-type, reducing or transition coupling, with center sleeve,<br />

gaskets, end rings, and bolt fasteners and with ends of same sizes as piping to be joined.<br />

a. Standard: AWWA C219.<br />

b. Center-Sleeve Material: Manufacturer's standard.<br />

c. Gasket Material: Natural or synthetic rubber.<br />

d. Pressure Rating: 150 psig minimum.<br />

e. Metal Component Finish: Corrosion-resistant coating or material.<br />

C. Flexible Connectors:<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Nonferrous-Metal Piping: Bronze hose covered with bronze wire braid; with copper-tube, pressuretype,<br />

solder-joint ends or bronze flanged ends brazed to hose.<br />

2. Ferrous-Metal Piping: Stainless-steel hose covered with stainless-steel wire braid; with<br />

ASME B1.20.1, threaded steel pipe nipples or ASME B16.5, steel pipe flanges welded to hose.<br />

D. Dielectric Fittings:<br />

1. General Requirements: Assembly of copper alloy and ferrous materials with separating<br />

nonconductive insulating material. Include end connections compatible with pipes to be joined.<br />

2. Dielectric Flanges:<br />

a. Description:<br />

1) Standard: ASSE 1079.<br />

2) Factory-fabricated, bolted, companion-flange assembly.<br />

3) Pressure Rating: 150 psig.<br />

4) End Connections: Solder-joint copper alloy and threaded ferrous; threaded solderjoint<br />

copper alloy and threaded ferrous.<br />

3. Dielectric-Flange Insulating Kits:<br />

a. Description:<br />

4. Dielectric Nipples:<br />

2.6 GATE VALVES<br />

1) Nonconducting materials for field assembly of companion flanges.<br />

2) Pressure Rating: 150 psig<br />

3) Gasket: Neoprene or phenolic.<br />

4) Bolt Sleeves: Phenolic or polyethylene.<br />

5) Washers: Phenolic with steel backing washers.<br />

a. Description:<br />

A. AWWA, Cast-Iron Gate Valves:<br />

1) Standard: IAPMO PS 66<br />

2) Electroplated steel nipple. Complying with ASTM F 1545.<br />

3) Pressure Rating: 300 psig.<br />

4) End Connections: Male threaded or grooved.<br />

5) Lining: Inert and noncorrosive, propylene.<br />

1. Nonrising-Stem, Resilient-Seated Gate Valves:<br />

a. Description: Gray- or ductile-iron body and bonnet; with bronze or gray- or ductile-iron gate,<br />

resilient seats, bronze stem, and stem nut.<br />

1) Standard: AWWA C509.<br />

2) Minimum Pressure Rating: 200 psig.<br />

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3) End Connections: Mechanical joint.<br />

4) Interior Coating: Complying with AWWA C550.<br />

2. OS&Y, Rising-Stem, Resilient-Seated Gate Valves:<br />

a. Description: Cast- or ductile-iron body and bonnet, with bronze or gray- or ductile-iron gate,<br />

resilient seats, and bronze stem.<br />

B. UL/FMG, Cast-Iron Gate Valves:<br />

1) Standard: AWWA C509.<br />

2) Minimum Pressure Rating: 200 psig.<br />

3) End Connections: Flanged.<br />

1. UL/FMG, Nonrising-Stem Gate Valves:<br />

a. Description: Iron body and bonnet with flange for indicator post, bronze seating material,<br />

and inside screw.<br />

1) Standards: UL 262 and FMG approved.<br />

2) Minimum Pressure Rating: 175 psig.<br />

3) End Connections: Flanged.<br />

2. OS&Y, Rising-Stem Gate Valves:<br />

a. Description: Iron body and bonnet and bronze seating material.<br />

1) Standards: UL 262 and FMG approved.<br />

2) Minimum Pressure Rating: 175 psig.<br />

3) End Connections: Flanged.<br />

2.7 GATE VALVE ACCESSORIES AND SPECIALTIES<br />

A. Tapping-Sleeve Assemblies:<br />

1. Comply with EBMUD requirements.<br />

2. Description: Sleeve and valve compatible with drilling machine.<br />

a. Standard: MSS SP-60.<br />

b. Tapping Sleeve: Cast- or ductile-iron or stainless-steel, two-piece bolted sleeve with<br />

flanged outlet for new branch connection. Include sleeve matching size and type of pipe<br />

material being tapped and with recessed flange for branch valve.<br />

c. Valve: AWWA, cast-iron, nonrising-stem, resilient-seated gate valve with one raised face<br />

flange mating tapping-sleeve flange.<br />

B. Valve Boxes: Comply with AWWA M44 for cast-iron valve boxes. Include top section, adjustable<br />

extension of length required for depth of burial of valve, plug with lettering "WATER," and bottom section<br />

with base that fits over valve and with a barrel approximately 5 inches in diameter.<br />

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1. Operating Wrenches: Steel, tee-handle with one pointed end, stem of length to operate deepest<br />

buried valve, and socket matching valve operating nut.<br />

C. Indicator Posts: UL 789, FMG-approved, vertical-type, cast-iron body with operating wrench, extension<br />

rod, and adjustable cast-iron barrel of length required for depth of burial of valve.<br />

2.8 CHECK VALVES<br />

A. UL/FMG, Check Valves:<br />

1. Description: Swing-check type with pressure rating; rubber-face checks, unless otherwise<br />

indicated; and ends matching piping.<br />

a. Standards: UL 312 and FMG approved.<br />

b. Pressure Rating: 175 psig.<br />

2.9 CORPORATION VALVES AND CURB VALVES<br />

A. Service-Saddle Assemblies: Comply with AWWA C800 and EBMUD requirements. Include saddle and<br />

valve compatible with tapping machine.<br />

1. Service Saddle: Copper alloy with seal and AWWA C800, threaded outlet for corporation valve.<br />

2. <strong>Corporation</strong> Valve: Bronze body and ground-key plug, with AWWA C800, threaded inlet and outlet<br />

matching service piping material.<br />

B. Curb Valves: Comply with AWWA C800 and EBMUD requirements. Include bronze body, ground-key<br />

plug or ball, and wide tee head, with inlet and outlet matching service piping material.<br />

C. Service Boxes for Curb Valves: Similar to AWWA M44 requirements for cast-iron valve boxes. Include<br />

cast-iron telescoping top section of length required for depth of burial of valve, plug with lettering<br />

"WATER," and bottom section with base that fits over curb valve and with a barrel approximately 3 inches<br />

in diameter.<br />

1. Shutoff Rods: Steel, tee-handle with one pointed end, stem of length to operate deepest buried<br />

valve, and slotted end matching curb valve.<br />

2.10 WATER METERS<br />

A. Water meters will be furnished by EBMUD.<br />

2.11 BACKFLOW PREVENTERS<br />

A. Reduced-Pressure-Principle Backflow Preventers:<br />

1. Refer to EBMUD pre-approved list of backflow preventers for selection of an appropriate unit.<br />

2. Standard: AWWA C511.<br />

3. Operation: Continuous-pressure applications.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

4. Pressure Loss: 12 psig maximum, through middle 1/3 of flow range.<br />

5. Size: as indicated.<br />

6. Body: Bronze for NPS 2 and smaller; cast iron with interior lining complying with AWWA C550 or<br />

that is FDA approved for NPS 2-1/2 and larger.<br />

7. End Connections: Threaded for NPS 2 and smaller; flanged for NPS 2-1/2 and larger.<br />

8. Configuration: Designed for horizontal, straight through flow.<br />

9. Accessories:<br />

a. Valves: Ball type with threaded ends on inlet and outlet of NPS 2 and smaller; OS&Y gate<br />

type with flanged ends on inlet and outlet of NPS 2-1/2 and larger.<br />

b. Air-Gap Fitting: ASME A112.1.2, matching backflow preventer connection.<br />

B. Double-Check, Backflow-Prevention Assemblies:<br />

1. Refer to EBMUD pre-approved list of backflow preventers for selection of an appropriate unit.<br />

2. Standard: AWWA C510.<br />

3. Operation: Continuous-pressure applications, unless otherwise indicated.<br />

4. Pressure Loss: 5 psig maximum, through middle 1/3 of flow range.<br />

5. Size: As indicated.<br />

6. Body: Bronze for NPS 2 and smaller; cast iron with interior lining complying with AWWA C550 or<br />

that is FDA approved for NPS 2-1/2 and larger.<br />

7. End Connections: Threaded for NPS 2 and smaller; flanged for NPS 2-1/2 and larger.<br />

8. Configuration: Designed for horizontal, straight through flow.<br />

9. Accessories: Ball valves with threaded ends on inlet and outlet of NPS 2 and smaller; OS&Y gate<br />

valves with flanged ends on inlet and outlet of NPS 2-1/2 and larger.<br />

C. Reduced-Pressure-Detector, Fire-Protection Backflow Preventer Assemblies:<br />

1. Refer to EBMUD pre-approved list of backflow preventers for selection of an appropriate unit.<br />

2. Standards: ASSE 1047 and UL listed or FMG approved.<br />

3. Operation: Continuous-pressure applications.<br />

4. Pressure Loss: 12 psig maximum, through middle 1/3 of flow range.<br />

5. Size: As indicated.<br />

6. Body: Cast iron with interior lining complying with AWWA C550 or that is FDA approved<br />

7. End Connections: Flanged.<br />

8. Configuration: Designed for horizontal, straight through = flow.<br />

9. Accessories:<br />

a. Valves: UL 262, FMG-approved, OS&Y gate type with flanged ends on inlet and outlet.<br />

b. Air-Gap Fitting: ASME A112.1.2, matching backflow preventer connection.<br />

c. Bypass: With displacement-type water meter, shutoff valves, and reduced-pressure<br />

backflow preventer.<br />

D. Double-Check, Detector-Assembly Backflow Preventers:<br />

1. Refer to EBMUD pre-approved list of backflow preventers for selection of an appropriate unit.<br />

2. Standards: ASSE 1048 and UL listed or FMG approved.<br />

3. Operation: Continuous-pressure applications.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

4. Pressure Loss: 5 psig maximum, through middle 1/3 of flow range.<br />

5. Size: As indicated.<br />

6. Body: Cast iron with interior lining complying with AWWA C550 or that is FDA approved.<br />

7. End Connections: Flanged.<br />

8. Configuration: Designed for horizontal, straight through flow.<br />

9. Accessories:<br />

a. Valves: UL 262, FMG-approved, OS&Y gate type with flanged ends on inlet and outlet.<br />

b. Bypass: With displacement-type water meter, shutoff valves, and reduced-pressure<br />

backflow preventer.<br />

E. Backflow Preventer Test Kits:<br />

1. Description: Factory calibrated, with gages, fittings, hoses, and carrying case with test-procedure<br />

instructions.<br />

2.12 WATER METER BOXES<br />

A. Comply with EBMUD requirements.<br />

B. Description: Cast-iron body and double cover for disc-type water meter, with lettering "WATER METER"<br />

in top cover; and with separate inner cover; air space between covers; and slotted, open-bottom base<br />

section of length to fit over service piping.<br />

C. Description: Polymer-concrete body and cover with lettering "WATER" in cover; and with slotted, openbottom<br />

base section of length to fit over service piping. Include vertical and lateral design loadings of<br />

15,000 lb minimum over 10 by 10 inches square. Comply with EBMUD requirements.<br />

2.13 FIRE HYDRANTS<br />

A. Dry-Barrel Fire Hydrants:<br />

1. Comply with EBMUD requirements.<br />

2. Description: Freestanding, with one NPS 4-1/2 and two NPS 2-1/2 outlets, 5-1/4-inch main valve,<br />

drain valve, and NPS 6 mechanical-joint inlet. Hydrant shall have cast-iron body, compressiontype<br />

valve opening against pressure and closing with pressure.<br />

a. Standards: UL 246, FMG approved.<br />

b. Pressure Rating: 150 psig minimum<br />

c. Outlet Threads: NFPA 1963, with external hose thread used by local fire department.<br />

Include cast-iron caps with steel chains.<br />

d. Operating and Cap Nuts: Per EBMUD requirements. .<br />

e. Direction of Opening: Open hydrant valve by turning operating nut to left or<br />

counterclockwise or as required by EBMUD.<br />

f. Exterior Finish: Alkyd-gloss enamel paint color to match existing hydrants.<br />

B. Wet-Barrel Fire Hydrants:<br />

1. Comply with EBMUD requirements.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2. Description: Freestanding, with one NPS 4-1/2 and two NPS 2-1/2 outlets, NPS 6 threaded or<br />

flanged inlet, and base section with NPS 6 mechanical-joint inlet.<br />

a. Standards: UL 246 and FMG approved.<br />

b. Pressure Rating: 150 psig minimum.<br />

c. Outlet Threads: NFPA 1963, with external hose thread used by local fire department.<br />

Include cast-iron caps with steel chains.<br />

d. Operating and Cap Nuts: Per EBMUD requirements..<br />

e. Direction of Opening: Open hydrant valves by turning operating nut to left or<br />

counterclockwise or as required by EBMUD<br />

f. Exterior Finish: Alkyd-gloss enamel paint color to match existing hydrants.<br />

2.14 FIRE DEPARTMENT CONNECTIONS<br />

A. Fire Department Connections:<br />

1. Description: Freestanding, with cast-bronze body, thread inlets according to NFPA 1963 and<br />

matching local fire department hose threads, and threaded bottom outlet. Include lugged caps,<br />

gaskets, and chains; lugged swivel connection and drop clapper for each hose-connection inlet;<br />

18-inch- high brass sleeve; and round escutcheon plate.<br />

2.15 ALARM DEVICES<br />

a. Standard: UL 405.<br />

b. Connections: As indicated in sprinkler plans..<br />

c. Inlet Alignment: Square.<br />

d. Finish Including Sleeve: Polished chrome-plated.<br />

e. Escutcheon Plate Marking: "AUTO SPKR."<br />

A. Alarm Devices, General: UL 753 and FMG approved, of types and sizes to mate and match piping and<br />

equipment.<br />

B. Water-Flow Indicators: Vane-type water-flow detector, rated for 250-psig working pressure; designed for<br />

horizontal or vertical installation; with 2 single-pole, double-throw circuit switches to provide isolated alarm<br />

and auxiliary contacts, 7 A, 125-V ac and 0.25 A, 24-V dc; complete with factory-set, field-adjustable<br />

retard element to prevent false signals and tamperproof cover that sends signal when cover is removed.<br />

C. Supervisory Switches: Single pole, double throw; designed to signal valve in other than fully open<br />

position.<br />

D. Pressure Switches: Single pole, double throw; designed to signal increase in pressure.<br />

PART 3 - EXECUTION<br />

3.1 EARTHWORK<br />

A. Refer to Section 02300 "Earthwork" for excavating, trenching, and backfilling.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.2 PIPING APPLICATIONS<br />

A. General: Use pipe, fittings, and joining methods for piping systems according to the following applications.<br />

B. Transition couplings and special fittings with pressure ratings at least equal to piping pressure rating may<br />

be used, unless otherwise indicated.<br />

C. Do not use flanges or unions for underground piping.<br />

D. Flanges, unions, grooved-end-pipe couplings, and special fittings may be used, instead of joints indicated,<br />

on aboveground piping and piping in vaults.<br />

E. Underground water-service piping NPS 3/4 to NPS 3 shall be any of the following:<br />

1. Soft copper tube, ASTM B 88, Type K or ASTM B 88, Type L ; [wrought-copper, solder-joint fittings;<br />

and brazed joints.<br />

2. PE, ASTM pipe; molded PE fittings; and heat-fusion joints.<br />

F. Underground water-service piping NPS 4 to NPS 8 shall be any of the following:<br />

1. Soft copper tube, ASTM B 88, Type K or ASTM B 88, Type L;<br />

wrought-copper, solder-joint fittings;<br />

and brazed joints.<br />

2. PE, AWWA pipe; PE, AWWA fittings; and heat-fusion joints.<br />

G. Water Meter Box Water-Service Piping NPS 3/4 to NPS 2 shall be same as underground water-service<br />

piping.<br />

H. Aboveground Water-Service Piping NPS 3/4 to NPS 3 shall be the following:<br />

1. Hard copper tube, ASTM B 88, Type K or ASTM B 88, Type L;<br />

wrought-copper, solder-joint fittings;<br />

and brazed joints.<br />

I. Aboveground water-service piping NPS 4 to NPS 8 shall be the following:<br />

1. Hard copper tube, ASTM B 88, Type K ASTM B 88, Type L; wrought-copper, solder-joint fittings;<br />

and brazed joints.<br />

2. Ductile-iron, grooved-end pipe; ductile-iron, grooved-end appurtenances; and grooved joints.<br />

J. Underground Fire-Service-Main Piping NPS 4 to NPS 12 shall be any of the following:<br />

1. PE, Class 150, fire-service pipe; molded PE fittings; and heat-fusion joints.<br />

K. Aboveground Fire-Service-Main Piping NPS 4 to NPS 12 shall be ductile-iron, grooved-end pipe; ductileiron-pipe<br />

appurtenances; and grooved joints.<br />

3.3 VALVE APPLICATIONS<br />

A. General Application: Use mechanical-joint-end valves for NPS 3 and larger underground installation. Use<br />

threaded- or flanged-end valves for installation in vaults. Use UL/FMG, nonrising-stem gate valves for<br />

installation with indicator posts. Use corporation valves and curb valves with ends compatible with piping,<br />

for NPS 2 and smaller installation.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Drawings indicate valve types to be used. Where specific valve types are not indicated, the following<br />

requirements apply:<br />

1. Underground Valves, NPS 3 and Larger: AWWA, cast-iron, nonrising-stem, resilient -seated gate<br />

valves with valve box.<br />

2. Underground Valves, NPS 4 and Larger, for Indicator Posts: UL/FMG, cast-iron, nonrising-stem<br />

gate valves with indicator post.<br />

3. Use the following for valves in vaults and aboveground:<br />

a. Gate Valves, NPS 2 and Smaller: Bronze, nonrising stem.<br />

b. Gate Valves, NPS 3 and Larger: AWWA, cast iron, OS&Y rising stem, resilient seated or<br />

UL/FMG, cast iron, OS&Y rising stem.<br />

c. Check Valves: UL/FMG, swing type.<br />

4. Detector Check Valves: Use for water-service piping in vaults and aboveground to detect<br />

unauthorized use of water.<br />

3.4 PIPING INSTALLATION<br />

A. Water-Main Connection: Arrange with EBMUD for tap of size and in location indicated in water main.<br />

B. Water-Main Connection: If completed by Contractor, tap water main according to requirements of EBMUD<br />

and of size and in location indicated.<br />

C. Make connections larger than NPS 2 with tapping machine according to the following and per EBMUD<br />

requirements:<br />

1. Install tapping sleeve and tapping valve according to MSS SP-60.<br />

2. Install tapping sleeve on pipe to be tapped. Position flanged outlet for gate valve.<br />

3. Use tapping machine compatible with valve and tapping sleeve; cut hole in main. Remove tapping<br />

machine and connect water-service piping.<br />

4. Install gate valve onto tapping sleeve. Comply with MSS SP-60. Install valve with stem pointing<br />

up and with valve box.<br />

D. Make connections NPS 2 and smaller with drilling machine according to the following and per EBMUD<br />

requirements:<br />

1. Install service-saddle assemblies and corporation valves in size, quantity, and arrangement<br />

required by utility company standards.<br />

2. Install service-saddle assemblies on water-service pipe to be tapped. Position outlets for<br />

corporation valves.<br />

3. Use drilling machine compatible with service-saddle assemblies and corporation valves. Drill hole<br />

in main. Remove drilling machine and connect water-service piping.<br />

4. Install corporation valves into service-saddle assemblies.<br />

5. Install manifold for multiple taps in water main.<br />

6. Install curb valve in water-service piping with head pointing up and with service box.<br />

E. Comply with NFPA 24 for fire-service-main piping materials and installation.<br />

1. Install PE corrosion-protection encasement according to ASTM A 674 or AWWA C105.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2. Install copper tube and fittings according to CDA's "Copper Tube Handbook."<br />

F. Install ductile-iron, water-service piping according to AWWA C600 and AWWA M41.<br />

1. Install PE corrosion-protection encasement according to ASTM A 674 or AWWA C105.<br />

G. Install PE pipe according to ASTM D 2774 and ASTM F 645.<br />

H. Bury piping with depth of cover over top at least 30 inches , with top at least 12 inches below level of<br />

maximum frost penetration, and according to the following:<br />

1. Under Driveways: With at least 36 inches cover over top.<br />

I. Extend water-service piping and connect to water-supply source and building-water-piping systems at<br />

outside face of building wall in locations and pipe sizes indicated.<br />

1. Terminate water-service piping at building wall until building-water-piping systems are installed.<br />

Terminate piping with caps, plugs, or flanges as required for piping material. Make connections to<br />

building-water-piping systems when those systems are installed.<br />

J. Install underground piping with restrained joints at horizontal and vertical changes in direction. Use<br />

restrained-joint piping, thrust blocks, anchors, tie-rods and clamps, and other supports.<br />

3.5 JOINT CONSTRUCTION<br />

A. See Section 02080 "Piped Utilities - Basic Materials and Methods" for basic piping joint construction.<br />

B. Make pipe joints according to the following:<br />

1. Copper-Tubing, Pressure-Sealed Joints: Use proprietary crimping tool and procedure<br />

recommended by copper, pressure-seal-fitting manufacturer.<br />

2. Ductile-Iron Piping, Gasketed Joints for Water-Service Piping: AWWA C600 and AWWA M41.<br />

3. Ductile-Iron Piping, Gasketed Joints for Fire-Service-Main Piping: UL 194.<br />

4. Ductile-Iron Piping, Grooved Joints: Cut-groove pipe. Assemble joints with grooved-end, ductileiron-piping<br />

couplings, gaskets, lubricant, and bolts according to coupling manufacturer's written<br />

instructions.<br />

5. PE Piping Insert-Fitting Joints: Use plastic insert fittings and fasteners according to fitting<br />

manufacturer's written instructions.<br />

6. Install dielectric fittings in piping at connections of dissimilar metal piping and tubing.<br />

a. Dielectric Fittings for NPS 2 > and Smaller: Use dielectric nipples.<br />

b. Dielectric Fittings for NPS 2-1/2 to NPS 4: Use dielectric flanges or nipples.<br />

c. Dielectric Fittings for NPS 5 and Larger: Use dielectric flange kits.<br />

3.6 ANCHORAGE INSTALLATION<br />

A. Anchorage, General: Install water-distribution piping with restrained joints. Anchorages and restrainedjoint<br />

types that may be used include the following:<br />

1. Concrete thrust blocks.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2. Locking mechanical joints.<br />

3. Set-screw mechanical retainer glands.<br />

4. Bolted flanged joints.<br />

5. Heat-fused joints.<br />

6. Pipe clamps and tie rods.<br />

B. Install anchorages for tees, plugs and caps, bends, crosses, valves, and hydrant branches. Include<br />

anchorages for the following piping systems:<br />

1. Gasketed-Joint, Ductile-Iron, Water-Service Piping: According to AWWA C600.<br />

2. Fire-Service-Main Piping: According to NFPA 24.<br />

C. Apply full coat of asphalt or other acceptable corrosion-resistant material to surfaces of installed ferrous<br />

anchorage devices.<br />

3.7 VALVE INSTALLATION<br />

A. AWWA Gate Valves: Comply with AWWA C600 and AWWA M44. Install each underground valve with<br />

stem pointing up and with valve box.<br />

B. AWWA Valves Other Than Gate Valves: Comply with AWWA C600 and AWWA M44.<br />

C. UL/FMG, Gate Valves: Comply with NFPA 24. Install each underground valve and valves in vaults with<br />

stem pointing up and with vertical cast-iron indicator post.<br />

D. UL/FMG, Valves Other Than Gate Valves: Comply with NFPA 24.<br />

E. <strong>Corporation</strong> Valves and Curb Valves: Install each underground curb valve with head pointed up and with<br />

service box.<br />

3.8 DETECTOR-CHECK VALVE INSTALLATION<br />

A. Install in vault or aboveground.<br />

B. Install for proper direction of flow. Install bypass with water meter, gate valves on each side of meter, and<br />

check valve downstream from meter.<br />

C. Support detector check valves, meters, shutoff valves, and piping on brick or concrete piers.<br />

3.9 ROUGHING-IN FOR WATER METERS<br />

A. Rough-in piping and specialties for water meter installation according to EBMUD’s written instructions.<br />

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3.10 BACKFLOW PREVENTER INSTALLATION<br />

A. Install backflow preventers of type, size, and capacity indicated. Include valves and test cocks. Install<br />

according to requirements of plumbing and health department and authorities having jurisdiction.<br />

B. Do not install backflow preventers that have relief drain in vault or in other spaces subject to flooding.<br />

C. Do not install bypass piping around backflow preventers.<br />

D. Support NPS 2-1/2 and larger backflow preventers, valves, and piping near floor and on brick or concrete<br />

piers.<br />

3.11 WATER METER BOX INSTALLATION<br />

A. Install water meter boxes in paved areas flush with surface.<br />

B. Install water meter boxes in grass or earth areas with top 2 inches above surface.<br />

3.12 CONCRETE VAULT INSTALLATION<br />

A. Install precast concrete vaults according to ASTM C 891.<br />

3.13 FIRE HYDRANT INSTALLATION<br />

A. General: Install each fire hydrant with separate gate valve in supply pipe, anchor with restrained joints or<br />

thrust blocks, and support in upright position.<br />

B. Wet-Barrel Fire Hydrants: Install with valve below frost line. Provide for drainage.<br />

C. AWWA Fire Hydrants: Comply with AWWA M17.<br />

D. UL/FMG Fire Hydrants: Comply with NFPA 24.<br />

3.14 FIRE DEPARTMENT CONNECTION INSTALLATION<br />

A. Install ball drip valves at each check valve for fire department connection to mains.<br />

B. Install protective pipe bollards on at least two sides of each fire department connection. Pipe bollards are<br />

specified in Section 05500 "Metal Fabrications."<br />

3.15 ALARM DEVICE INSTALLATION<br />

A. General: Comply with NFPA 24 for devices and methods of valve supervision. Underground valves with<br />

valve box do not require supervision.<br />

B. Supervisory Switches: Supervise valves in open position.<br />

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1. Valves: Grind away portion of exposed valve stem. Bolt switch, with plunger in stem depression,<br />

to OS&Y gate-valve yoke.<br />

2. Indicator Posts: Drill and thread hole in upper-barrel section at target plate. Install switch, with<br />

toggle against target plate, on barrel of indicator post.<br />

C. Locking and Sealing: Secure unsupervised valves as follows:<br />

1. Valves: Install chain and padlock on open OS&Y gate valve.<br />

2. Post Indicators: Install padlock on wrench on indicator post.<br />

D. Pressure Switches: Drill and thread hole in exposed barrel of fire hydrant. Install switch.<br />

E. Water-Flow Indicators: Install in water-service piping in vault. Select indicator with saddle and vane<br />

matching pipe size. Drill hole in pipe, insert vane, and bolt saddle to pipe.<br />

F. Connect alarm devices to building fire alarm system. Wiring and fire-alarm devices are specified in<br />

Section 13852 "Digital, Addressable Fire-Alarm System" and Section 13853 "Zoned (DC Loop) Fire-Alarm<br />

System."<br />

3.16 CONNECTIONS<br />

A. Connect water-distribution piping to existing water main. Use tapping sleeve and tapping valve or service<br />

clamp and corporation valve as required by EBMUD.<br />

B. Connect water-distribution piping to interior domestic water piping.<br />

3.17 FIELD QUALITY CONTROL<br />

A. Piping Tests: Conduct piping tests before joints are covered and after concrete thrust blocks have<br />

hardened sufficiently. Fill pipeline 24 hours before testing and apply test pressure to stabilize system.<br />

Use only potable water.<br />

B. Hydrostatic Tests: Test at not less than one-and-one-half times working pressure for two hours.<br />

1. Increase pressure in 50-psig increments and inspect each joint between increments. Hold at test<br />

pressure for 1 hour; decrease to 0 psig. Slowly increase again to test pressure and hold for 1 more<br />

hour. Maximum allowable leakage is 2 quarts per hour per 100 joints. Remake leaking joints with<br />

new materials and repeat test until leakage is within allowed limits.<br />

C. Prepare reports of testing activities.<br />

3.18 IDENTIFICATION<br />

A. Install continuous underground detectable warning tape during backfilling of trench for underground waterdistribution<br />

piping. Locate below finished grade, directly over piping. Underground warning tapes are<br />

specified in Section 02300 "Earthwork."<br />

B. Permanently attach equipment nameplate or marker indicating plastic water-service piping, on main<br />

electrical meter panel.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.19 CLEANING<br />

A. Clean and disinfect water-distribution piping as follows:<br />

1. Purge new water-distribution piping systems and parts of existing systems that have been altered,<br />

extended, or repaired before use.<br />

2. Use purging and disinfecting procedure prescribed by EBMUD or, if method is not prescribed by<br />

authorities having jurisdiction, use procedure described in AWWA C651 or do as follows:<br />

a. Fill system or part of system with water/chlorine solution containing at least 50 ppm of<br />

chlorine; isolate and allow to stand for 24 hours.<br />

b. Drain system or part of system of previous solution and refill with water/chlorine solution<br />

containing at least 200 ppm of chlorine; isolate and allow to stand for 3 hours.<br />

c. After standing time, flush system with clean, potable water until no chlorine remains in water<br />

coming from system.<br />

d. Submit water samples in sterile bottles to authorities having jurisdiction. Repeat procedure<br />

if biological examination shows evidence of contamination.<br />

B. Prepare reports of purging and disinfecting activities.<br />

END OF SECTION 02510<br />

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SECTION 02512 - HOT-MIX ASPHALT PAVING<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Asphalt pavement and materials shall comply with Caltrans Standard Specifications, latest edition.<br />

1.2 SUBMITTALS<br />

A. Product Data: For each type of product indicated. Include technical data and tested physical and<br />

performance properties.<br />

B. Job-Mix Designs: Certification, by authorities having jurisdiction, of approval of each job mix proposed for<br />

the Work.<br />

C. Material certificates.<br />

1.3 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Manufacturer shall be registered with and approved by authorities and State<br />

of California Department of Transportation.<br />

B. Regulatory Requirements: Comply with State of California Department of Transportation (Caltrans) for<br />

asphalt paving work.<br />

C. Asphalt-Paving Publication: Comply with AI MS-22, "<strong>Construction</strong> of Hot Mix Asphalt Pavements," unless<br />

more stringent requirements are indicated.<br />

1.4 PROJECT CONDITIONS<br />

A. Environmental Limitations: Do not apply asphalt materials if subgrade is wet or excessively damp or if the<br />

following conditions are not met:<br />

1. Tack Coat: Minimum surface temperature of 60 deg F.<br />

2. Asphalt Base Course: Minimum surface temperature of 40 deg F and rising at time of placement.<br />

3. Asphalt Surface Course: Minimum surface temperature of 60 deg F at time of placement.<br />

B. Pavement-Marking Paint: Proceed with pavement marking only on clean, dry surfaces and at a minimum<br />

ambient or surface temperature of 40 deg F for oil-based materials, 50 deg F for water-based materials,<br />

and not exceeding 95 deg F.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 AGGREGATES<br />

A. Coarse Aggregate: ASTM D 692, sound; angular crushed stone, crushed gravel, or properly cured,<br />

crushed blast-furnace slag.<br />

B. Fine Aggregate: ASTM D 1073 sharp-edged natural sand or sand prepared from stone, gravel, properly<br />

cured blast-furnace slag, or combinations thereof.<br />

C. Mineral Filler: ASTM D 242, rock or slag dust, hydraulic cement, or other inert material.<br />

2.2 ASPHALT MATERIALS<br />

A. Asphalt Binder: AASHTO MP 1, PG 64-22.<br />

B. Tack Coat: ASTM D 977 emulsified asphalt or ASTM D 2397, cationic emulsified asphalt, slow setting,<br />

diluted in water, of suitable grade and consistency for application.<br />

2.3 AUXILIARY MATERIALS<br />

A. Herbicide: Commercial chemical for weed control, registered by the EPA. Provide in granular, liquid, or<br />

wettable powder form.<br />

B. Pavement-Marking Paint: Alkyd-resin type, lead and chromate free, ready mixed, complying with FS TT-<br />

P-115, Type I or II or AASHTO M 248, Type N.<br />

1. Color: Yellow for striping and pavement markings. Blue and white for handicap striping, as<br />

indicated.<br />

C. Wheel Stops: Precast, air-entrained concrete, 2500-psi minimum compressive strength, 4-1/2 inches high<br />

by 9 inches wide by 72 inches long. Provide chamfered corners and drainage slots on underside and<br />

holes for anchoring to substrate.<br />

2.4 MIXES<br />

1. Dowels: Galvanized steel, 3/4-inch diameter, 10-inch minimum length.<br />

A. Hot-Mix Asphalt: Dense, hot-laid, hot-mix asphalt plant mixes approved by authorities having jurisdiction[;<br />

designed according to procedures in AI MS-2, "Mix Design Methods for Asphalt Concrete and Other Hot-<br />

Mix Types"; and complying with the following requirements:<br />

1. Provide mixes with a history of satisfactory performance in geographical area where Project is<br />

located.<br />

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2.5 AGGREGATE BASE<br />

A. Aggregate Base: See section 02300.<br />

PART 3 - EXECUTION<br />

3.1 COLD MILLING<br />

A. Clean existing pavement surface of loose and deleterious material immediately before cold milling.<br />

Remove existing asphalt pavement by cold milling to grades and cross sections indicated.<br />

1. Where required, mill to a depth of 2 inches.<br />

3.2 INTERFACE WITH EXISTING PAVEMENT<br />

A. Hot-Mix Asphalt Pavement: At interface of new and existing pavement, saw cut edge of existing<br />

pavement and excavate existing pavement section to sound base. Excavate extending 12 inches into<br />

adjacent sound pavement, unless otherwise indicated. Cut excavation faces vertically. Remove<br />

excavated material. Re-compact existing unbound-aggregate base course to form new subgrade.<br />

B. Tack Coat: Apply uniformly to vertical surfaces abutting or projecting into new, hot-mix asphalt paving at a<br />

rate of 0.05 to 0.15 gal./sq. yd.<br />

C. Patching: Fill excavated pavements with hot-mix asphalt base mix and, while still hot, compact flush with<br />

adjacent surface.<br />

3.3 SURFACE PREPARATION<br />

A. Proof-roll sub base using heavy, pneumatic-tired rollers to locate areas that are unstable or that require<br />

further compaction.<br />

B. Immediately before placing asphalt materials, remove loose and deleterious material from substrate<br />

surfaces. Ensure that prepared subgrade is ready to receive paving.<br />

1. Sweep loose granular particles from surface of unbound-aggregate base course. Do not dislodge<br />

or disturb aggregate embedded in compacted surface of base course.<br />

C. Herbicide Treatment: Apply herbicide according to manufacturer's recommended rates and written<br />

application instructions. Apply to dry, prepared subgrade or surface of compacted-aggregate base before<br />

applying paving materials at all locations where vegetation was removed to accommodate new paved<br />

areas.<br />

D. Tack Coat: Apply uniformly to surfaces of existing pavement at a rate of 0.05 to 0.15 gal./sq. yd.<br />

1. Allow tack coat to cure undisturbed before applying hot-mix asphalt paving.<br />

2. Avoid smearing or staining adjoining surfaces, appurtenances, and surroundings. Remove<br />

spillages and clean affected surfaces.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.4 HOT-MIX ASPHALT PLACING<br />

A. Machine place hot-mix asphalt on prepared surface, spread uniformly, and strike off. Place asphalt mix by<br />

hand to areas inaccessible to equipment in a manner that prevents segregation of mix. Place each course<br />

to required grade, cross section, and thickness when compacted.<br />

1. Spread mix at minimum temperature of 250 deg F.<br />

2. Regulate paver machine speed to obtain smooth, continuous surface free of pulls and tears in<br />

asphalt-paving mat.<br />

B. Place paving in consecutive strips not less than 10 feet wide unless infill edge strips of a lesser width are<br />

required.<br />

C. Promptly correct surface irregularities in paving course behind paver. Use suitable hand tools to remove<br />

excess material forming high spots. Fill depressions with hot-mix asphalt to prevent segregation of mix;<br />

use suitable hand tools to smooth surface.<br />

3.5 COMPACTION<br />

A. General: Begin compaction as soon as placed hot-mix paving will bear roller weight without excessive<br />

displacement. Compact hot-mix paving with hot, hand tampers or vibratory-plate compactors in areas<br />

inaccessible to rollers.<br />

1. Complete compaction before mix temperature cools to 185 deg F.<br />

B. Breakdown Rolling: Complete breakdown or initial rolling immediately after rolling joints and outside edge.<br />

Examine surface immediately after breakdown rolling for indicated crown, grade, and smoothness.<br />

Correct lay down and rolling operations to comply with requirements.<br />

C. Intermediate Rolling: Begin intermediate rolling immediately after breakdown rolling while hot-mix asphalt<br />

is still hot enough to achieve specified density. Continue rolling until hot-mix asphalt course has been<br />

uniformly compacted to the following density:<br />

1. Average Density: 92 percent of reference maximum theoretical density according to<br />

ASTM D 2041, but not less than 90 percent nor greater than 96 percent.<br />

D. Finish Rolling: Finish roll paved surfaces to remove roller marks while hot-mix asphalt is still warm.<br />

E. Protection: After final rolling, do not permit vehicular traffic on pavement until it has cooled and hardened.<br />

F. Erect barricades to protect paving from traffic until mixture has cooled enough not to become marked.<br />

3.6 INSTALLATION TOLERANCES<br />

A. Thickness: Compact each course to produce the thickness indicated within the following tolerances:<br />

1. Base Course: Plus or minus 1/2 inch.<br />

2. Surface Course: Plus 1/4 inch, no minus.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Surface Smoothness: Compact each course to produce a surface smoothness within the following<br />

tolerances as determined by using a 10-foot straightedge applied transversely or longitudinally to paved<br />

areas:<br />

1. Base Course: 1/4 inch.<br />

2. Surface Course: 1/8 inch.<br />

3. Crowned Surfaces: Test with crowned template centered and at right angle to crown. Maximum<br />

allowable variance from template is 1/4 inch.<br />

3.7 PAVEMENT MARKING<br />

A. Do not apply pavement-marking paint until layout, colors, and placement have been verified with Architect.<br />

B. Allow paving to age for 14 days before starting pavement marking.<br />

C. Sweep and clean surface to eliminate loose material and dust.<br />

D. Apply paint with mechanical equipment to produce pavement markings, of dimensions indicated, with<br />

uniform, straight edges. Apply at manufacturer's recommended rates to provide a minimum wet film<br />

thickness of 15 mils.<br />

1. Broadcast glass spheres uniformly into wet pavement markings at a rate of 6 lb/gal.<br />

3.8 WHEEL STOPS<br />

A. Provide wheel stops for all Parking Lot spaces immediately adjacent to perimeter fence. Securely attach<br />

wheel stops into pavement with not less than two galvanized steel dowels embedded at one-quarter to<br />

one-third points. Securely install dowels into pavement and bond to wheel stop. Recess head of dowel<br />

beneath top of wheel stop.<br />

3.9 FIELD QUALITY CONTROL<br />

A. Testing Agency: Owner will engage a qualified independent testing and inspecting agency to perform field<br />

tests and inspections and to prepare test reports.<br />

B. Additional testing and inspecting, at Contractor's expense, will be performed to determine compliance of<br />

replaced or additional work with specified requirements.<br />

C. Remove and replace or install additional hot-mix asphalt where test results or measurements indicate that<br />

it does not comply with specified requirements.<br />

3.10 DISPOSAL<br />

A. Recycle removed materials to the extent possible. For non-recyclable materials, remove excavated<br />

materials from Project site and legally dispose of them in an EPA-approved landfill.<br />

END OF SECTION 02512<br />

HOT-MIX ASPHALT PAVING – PARKING LOT 02512 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02530 - SANITARY SEWERAGE<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Pipe and fittings.<br />

2. Nonpressure and pressure couplings.<br />

3. Cleanouts.<br />

4. Manholes.<br />

1.3 ACTION SUBMITTALS<br />

A. Shop Drawings: For manholes. Include plans, elevations, sections, details, and frames and covers.<br />

1.4 INFORMATIONAL SUBMITTALS<br />

A. Coordination Drawings: Show pipe sizes, locations, and elevations. Show other piping in same trench<br />

and clearances from sewer system piping. Indicate interface and spatial relationship between manholes,<br />

piping, and proximate structures.<br />

B. Profile Drawings: Show system piping in elevation. Draw profiles to horizontal scale of not less than 1<br />

inch equals 50 feet and to vertical scale of not less than 1 inch equals 5 feet.<br />

Indicate manholes and<br />

piping. Show types, sizes, materials, and elevations of other utilities crossing system piping.<br />

C. Product Certificates: For each type of cast-iron soil pipe and fitting, from manufacturer.<br />

D. Field quality-control reports.<br />

1.5 DELIVERY, STORAGE, AND HANDLING<br />

A. Do not store plastic manholes, pipe, and fittings in direct sunlight.<br />

B. Protect pipe, pipe fittings, and seals from dirt and damage.<br />

C. Handle manholes according to manufacturer's written rigging instructions.<br />

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1.6 PROJECT CONDITIONS<br />

A. Interruption of Existing Sanitary Sewerage Service: Do not interrupt service to facilities occupied by<br />

Owner or others unless permitted under the following conditions and then only after arranging to provide<br />

temporary service according to requirements indicated:<br />

1. Notify Owner no fewer than 7 days in advance of proposed interruption of service.<br />

2. Do not proceed with interruption of service without Owner's written permission.<br />

PART 2 - PRODUCTS<br />

2.1 HIGH DENSITY POLYETHYLENE PIPE<br />

A. Pipe: ASTM F 894, Class 63, size 18 inch through 120 inch. ASTM F 714, size 4 inch through 48 inch.<br />

The polyethylene shall be certified by the resin producer as meeting the requirements of ASTM D 3350,<br />

cell Class 334433C. The pipe stiffness shall be greater than or equal to 1170/D for cohesionless material<br />

trench backfills.<br />

B. Fittings: ASTM F 894.<br />

C. Joints: Rubber gasket joints shall conform to ASTM C 443.<br />

2.2 HUBLESS CAST-IRON SOIL PIPE AND FITTINGS<br />

A. Pipe and Fittings: ASTM A 888 or CISPI 301.<br />

B. CISPI-Trademark, Shielded Couplings:<br />

1. Description: ASTM C 1277 and CISPI 310, with stainless-steel corrugated shield; stainless-steel<br />

bands and tightening devices; and ASTM C 564, rubber sleeve with integral, center pipe stop.<br />

2.3 NONPRESSURE-TYPE TRANSITION COUPLINGS<br />

A. Comply with ASTM C 1173, elastomeric, sleeve-type, reducing or transition coupling, for joining<br />

underground nonpressure piping. Include ends of same sizes as piping to be joined and corrosionresistant-metal<br />

tension band and tightening mechanism on each end.<br />

B. Sleeve Materials:<br />

1. For Cast-Iron Soil Pipes: ASTM C 564, rubber.<br />

2. For Dissimilar Pipes: ASTM D 5926, PVC or other material compatible with pipe materials being<br />

joined.<br />

C. Shielded, Flexible Couplings:<br />

1. Description: ASTM C 1460, elastomeric or rubber sleeve with full-length, corrosion-resistant outer<br />

shield and corrosion-resistant-metal tension band and tightening mechanism on each end.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Ring-Type, Flexible Couplings:<br />

1. Description: Elastomeric compression seal with dimensions to fit inside bell of larger pipe and for<br />

spigot of smaller pipe to fit inside ring.<br />

E. Nonpressure-Type, Rigid Couplings:<br />

1. Description: ASTM C 1461, sleeve-type, reducing- or transition-type mechanical coupling, molded<br />

from ASTM C 1440, TPE material; with corrosion-resistant-metal tension band and tightening<br />

mechanism on each end.<br />

2.4 PRESSURE-TYPE PIPE COUPLINGS<br />

A. Tubular-Sleeve Couplings: AWWA C219, with center sleeve, gaskets, end rings, and bolt fasteners.<br />

B. Metal, bolted, sleeve-type, reducing or transition coupling, for joining underground pressure piping.<br />

Include 150-psig minimum pressure rating and ends of same sizes as piping to be joined.<br />

C. Center-Sleeve Material: Manufacturer's standard.<br />

D. Gasket Material: Natural or synthetic rubber.<br />

E. Metal Component Finish: Corrosion-resistant coating or material.<br />

2.5 CLEANOUTS<br />

A. Cast-Iron Cleanouts:<br />

1. Description: ASME A112.36.2M, round, gray-iron housing with clamping device and round,<br />

secured, scoriated, gray-iron cover. Include gray-iron ferrule with inside calk or spigot connection<br />

and countersunk, tapered-thread, brass closure plug.<br />

2. Top-Loading Classification(s): Medium Duty, Heavy Duty and Extra-Heavy Duty.<br />

3. Sewer Pipe Fitting and Riser to Cleanout: ASTM A 74, Service class, cast-iron soil pipe and<br />

fittings.<br />

2.6 MANHOLES<br />

A. Standard Precast Concrete Manholes:<br />

1. Description: ASTM C 478,<br />

precast, reinforced concrete, of depth indicated, with provision for<br />

sealant joints.<br />

2. Diameter: 48 inches minimum unless otherwise required by EBMUD.<br />

3. Ballast: Increase thickness of precast concrete sections or add concrete to base section, as<br />

required to prevent flotation.<br />

4. Base Section: 6-inch minimum thickness for floor slab and 4-inch minimum thickness for walls and<br />

base riser section; with separate base slab or base section with integral floor, unless otherwise<br />

required by EBMUD.<br />

5. Riser Sections: 4-inch minimum thickness, of length to provide depth indicated, unless otherwise<br />

required by EBMUD.<br />

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6. Top Section: Eccentric-cone type with top of cone of size that matches grade rings unless<br />

otherwise required by EBMUD.<br />

7. Joint Sealant: ASTM C 990,<br />

bitumen or butyl rubber.<br />

8. Resilient Pipe Connectors: ASTM C 923,<br />

cast or fitted into manhole walls, for each pipe<br />

connection.<br />

9. Steps: Individual FRP steps, FRP ladder, or ASTM A 615/A 615M, deformed, 1/2-inch steel<br />

reinforcing rods encased in ASTM D 4101, PP; wide enough to allow worker to place both feet on<br />

one step and designed to prevent lateral slippage off step. Cast or anchor steps into sidewalls at<br />

12- to 16-inch intervals. Omit steps if total depth from floor of manhole to finished grade is less<br />

than 60 inches. Verify steps are in conformance with EBMUD requirements.<br />

10. Adjusting Rings: Interlocking HDPE rings, with level or sloped edge in thickness and diameter<br />

matching manhole frame and cover, and with height as required to adjust manhole frame and<br />

cover to indicated elevation and slope. Include sealant recommended by ring manufacturer.<br />

11. Grade Rings: Reinforced-concrete rings, 6- to 9-inch total thickness, with diameter matching<br />

manhole frame and cover, and with height as required to adjust manhole frame and cover to<br />

indicated elevation and slope.<br />

B. Manhole Frames and Covers:<br />

1. Description: Ferrous; 24-inch ID by 7- to 9-inch riser, with 4-inch- minimum-width flange and 26inch-<br />

diameter cover. Include indented top design with lettering cast into cover, using wording<br />

equivalent to "SANITARY SEWER," unless otherwise required by EBMUD.<br />

2. Material: ASTM A 536, Grade 60-40-18 ductile iron unless otherwise required by EBMUD.<br />

C. Manhole-Cover Inserts:<br />

1. Description; Manufactured, plastic form, of size to fit between manhole frame and cover and<br />

designed to prevent stormwater inflow. Include handle for removal and gasket for gastight sealing.<br />

2. Type: Solid.<br />

2.7 CONCRETE<br />

A. General: Cast-in-place concrete complying with ACI 318, ACI 350/350R,<br />

and the following:<br />

1. Cement: ASTM C 150, Type as specified in Section 03300 CAST-IN-PLACE CONCRETE.<br />

2. Fine Aggregate: ASTM C 33, sand.<br />

3. Coarse Aggregate: ASTM C 33, crushed gravel.<br />

4. Water: Potable.<br />

B. Portland Cement Design Mix: 4000 psi minimum, with 0.45 maximum water/cementitious materials ratio.<br />

1. Reinforcing Fabric: ASTM A 185/A 185M, steel, welded wire fabric, plain.<br />

2. Reinforcing Bars: ASTM A 615/A 615M, Grade 60 (420 MPa) deformed steel.<br />

C. Manhole Channels and Benches: Factory or field formed from concrete. Portland cement design mix,<br />

4000 psi minimum, with 0.45 maximum water/cementitious materials ratio. Include channels and benches<br />

in manholes.<br />

1. Channels: Concrete invert, formed to same width as connected piping, with height of vertical sides<br />

to three-fourths of pipe diameter. Form curved channels with smooth, uniform radius and slope.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

a. Invert Slope: 2 percent through manhole.<br />

2. Benches: Concrete, sloped to drain into channel.<br />

a. Slope: 8 percent.<br />

D. Ballast and Pipe Supports: Portland cement design mix, 3000 psi minimum, with 0.58 maximum<br />

water/cementitious materials ratio.<br />

1. Reinforcing Fabric: ASTM A 185/A 185M, steel, welded wire fabric, plain.<br />

2. Reinforcing Bars: ASTM A 615/A 615M, Grade 60 (420 MPa) deformed steel.<br />

PART 3 - EXECUTION<br />

3.1 EARTHWORK<br />

A. Excavating, trenching, and backfilling are specified in Section 02300 "Earthwork."<br />

3.2 PIPING INSTALLATION<br />

A. General Locations and Arrangements: Drawing plans and details indicate general location and<br />

arrangement of underground sanitary sewer piping. Location and arrangement of piping layout take into<br />

account design considerations. Install piping as indicated, to extent practical. Where specific installation<br />

is not indicated, follow piping manufacturer's written instructions.<br />

B. Install piping beginning at low point, true to grades and alignment indicated with unbroken continuity of<br />

invert. Place bell ends of piping facing upstream. Install gaskets, seals, sleeves, and couplings according<br />

to manufacturer's written instructions for using lubricants, cements, and other installation requirements.<br />

C. Install manholes for changes in direction unless fittings are indicated. Use fittings for branch connections<br />

unless direct tap into existing sewer is indicated.<br />

D. Install proper size increasers, reducers, and couplings where different sizes or materials of pipes and<br />

fittings are connected. Reducing size of piping in direction of flow is prohibited.<br />

E. When installing pipe under streets or other obstructions that cannot be disturbed, use pipe-jacking process<br />

of microtunneling.<br />

F. Install gravity-flow, nonpressure, drainage piping according to the following:<br />

1. Install piping pitched down in direction of flow, at minimum slope of 2 percent unless otherwise<br />

indicated.<br />

2. Install piping NPS 6 and larger with restrained joints at tee fittings and at changes in direction. Use<br />

corrosion-resistant rods, pipe or fitting manufacturer's proprietary restraint system, or cast-in-placeconcrete<br />

supports or anchors.<br />

3. Install piping with 36-inch minimum cover.<br />

4. Install HDPE Piping in accordance with the manufacturer’s recommendations and instructions.<br />

5. Install hubless cast-iron soil piping according to CISPI 310 and CISPI's "Cast Iron Soil Pipe and<br />

Fittings Handbook."<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

G. Clear interior of piping and manholes of dirt and superfluous material as work progresses. Maintain swab<br />

or drag in piping, and pull past each joint as it is completed. Place plug in end of incomplete piping at end<br />

of day and when work stops.<br />

3.3 PIPE JOINT CONSTRUCTION<br />

A. Join gravity-flow, nonpressure, drainage piping according to the following:<br />

1. Join HDPE Piping in accordance with the manufacturer’s recommendations and instructions.<br />

2. Join hubless cast-iron soil piping according to CISPI 310 and CISPI's "Cast Iron Soil Pipe and<br />

Fittings Handbook" for hubless-coupling joints.<br />

3. Join dissimilar pipe materials with nonpressure-type, flexible or rigid couplings.<br />

B. Pipe couplings with pressure ratings at least equal to piping rating may be used in applications below<br />

unless otherwise indicated.<br />

1. Use nonpressure flexible couplings where required to join gravity-flow, nonpressure sewer piping<br />

unless otherwise indicated.<br />

a. Shielded flexible or rigid couplings for pipes of same or slightly different OD.<br />

b. Unshielded, increaser/reducer-pattern, flexible or rigid couplings for pipes with different OD.<br />

c. Ring-type flexible couplings for piping of different sizes where annular space between<br />

smaller piping's OD and larger piping's ID permits installation.<br />

3.4 MANHOLE INSTALLATION<br />

A. General: Install manholes complete with appurtenances and accessories indicated.<br />

B. Install precast concrete manhole sections with sealants according to ASTM C 891.<br />

C. Form continuous concrete channels and benches between inlets and outlet.<br />

D. Set tops of frames and covers flush with finished surface of manholes that occur in pavements. Set tops 3<br />

inches above finished surface elsewhere unless otherwise indicated.<br />

E. Install manhole-cover inserts in frame and immediately below cover.<br />

3.5 CONCRETE PLACEMENT<br />

A. Place cast-in-place concrete according to ACI 318.<br />

3.6 CLEANOUT INSTALLATION<br />

A. Install cleanouts and riser extensions from sewer pipes to cleanouts at grade. Use cast-iron soil pipe<br />

fittings in sewer pipes at branches for cleanouts, and use cast-iron soil pipe for riser extensions to<br />

cleanouts. Install piping so cleanouts open in direction of flow in sewer pipe.<br />

1. Use Medium-Duty, top-loading classification cleanouts in earth or unpaved foot traffic, or paved<br />

foot-traffic areas.<br />

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2. Use Heavy-Duty, top-loading classification cleanouts in vehicle-traffic service areas.<br />

3. Use Extra-Heavy-Duty, top-loading classification cleanouts in roads.<br />

B. Set cleanout frames and covers in earth in cast-in-place-concrete block, 18 by 18 by 12 inches deep. Set<br />

with tops 1 inch surrounding grade.<br />

C. Set cleanout frames and covers in concrete pavement and roads with tops flush with pavement surface.<br />

3.7 CONNECTIONS<br />

A. Connect nonpressure, gravity-flow drainage piping to building's sanitary building drains specified in<br />

Section 15405 "Soil and Waste System."<br />

B. Connect force-main piping to building's sanitary force mains specified in Section 15405 "Soil and Waste<br />

System." Terminate piping where indicated.<br />

C. Make connections to existing piping and underground manholes.<br />

1. Use commercially manufactured wye fittings for piping branch connections. Remove section of<br />

existing pipe, install wye fitting into existing piping, and encase entire wye fitting plus 6-inch overlap<br />

with not less than 6 inches of concrete with 28-day compressive strength of 3000 psi.<br />

2. Make branch connections from side into existing piping, NPS 4 to NPS 20. Remove section of<br />

existing pipe, install wye fitting into existing piping, and encase entire wye with not less than 6<br />

inches of concrete with 28-day compressive strength of 3000 psi.<br />

3. Protect existing piping and manholes to prevent concrete or debris from entering while making tap<br />

connections. Remove debris or other extraneous material that may accumulate.<br />

3.8 IDENTIFICATION<br />

A. Comply with requirements in Section 02300 "Earthwork" for underground utility identification devices.<br />

Arrange for installation of green warning tapes directly over piping and at outside edges of underground<br />

manholes.<br />

1. Use detectable warning tape over nonferrous piping and over edges of underground manholes.<br />

3.9 FIELD QUALITY CONTROL<br />

A. Inspect interior of piping to determine whether line displacement or other damage has occurred. Inspect<br />

after approximately 24 inches of backfill is in place, and again at completion of Project.<br />

1. Submit separate report for each system inspection.<br />

2. Defects requiring correction include the following:<br />

a. Alignment: Less than full diameter of inside of pipe is visible between structures.<br />

b. Damage: Crushed, broken, cracked, or otherwise damaged piping.<br />

c. Infiltration: Water leakage into piping.<br />

d. Exfiltration: Water leakage from or around piping.<br />

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3. Replace defective piping using new materials, and repeat inspections until defects are within<br />

allowances specified.<br />

4. Reinspect and repeat procedure until results are satisfactory.<br />

B. Test new piping systems, and parts of existing systems that have been altered, extended, or repaired, for<br />

leaks and defects.<br />

1. Do not enclose, cover, or put into service before inspection and approval.<br />

2. Test completed piping systems according to requirements of authorities having jurisdiction.<br />

3. Schedule tests and inspections by authorities having jurisdiction with at least 24 hours' advance<br />

notice.<br />

4. Submit separate report for each test.<br />

5. Hydrostatic Tests: Test sanitary sewerage according to requirements of authorities having<br />

jurisdiction and the following:<br />

a. Fill sewer piping with water. Test with pressure of at least 10-foot head of water, and<br />

maintain such pressure without leakage for at least 15 minutes.<br />

b. Close openings in system and fill with water.<br />

c. Purge air and refill with water.<br />

d. Disconnect water supply.<br />

e. Test and inspect joints for leaks.<br />

6. Air Tests: Test sanitary sewerage according to requirements of authorities having jurisdiction, UNI-<br />

B-6, and the following:<br />

a. Option: Test plastic gravity sewer piping according to ASTM F 1417.<br />

b. Option: Test concrete gravity sewer piping according to ASTM C 924.<br />

7. Test sanitary sewer in accordance with EBMUD and City of Oakland requirements.<br />

8. Manholes: Perform hydraulic test according to ASTM C 969.<br />

C. Leaks and loss in test pressure constitute defects that must be repaired.<br />

D. Replace leaking piping using new materials, and repeat testing until leakage is within allowances<br />

specified.<br />

3.10 CLEANING<br />

A. Clean dirt and superfluous material from interior of piping.<br />

END OF SECTION 02530<br />

SANITARY SEWERAGE 02530 - 8


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02553 - NATURAL GAS DISTRIBUTION<br />

PART 1 GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes piping, valves, and service regulators for natural gas distribution outside the<br />

building.<br />

1.2 DEFINITIONS<br />

A. Gas Main: Utility’s natural gas piping.<br />

B. Gas Distribution: Piping from gas main to individual service-meter assemblies.<br />

C. Point of Delivery: Piping outlet from service-meter assembly.<br />

D. Natural Gas Piping: Piping that conveys natural gas from point of delivery to natural gas utilization<br />

devices inside the building.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. Minimum Working-Pressure Ratings:<br />

1. Piping and Valves: 100 psig minimum, unless otherwise indicated.<br />

2. Service Regulators: 100 psig minimum, unless otherwise indicated.<br />

3. Service Meters: 10 psig minimum, unless otherwise indicated.<br />

1.4 SUBMITTALS<br />

A. Product Data: For the following:<br />

1. PE pipe and fittings.<br />

2. Valves.<br />

3. Service regulators. Indicate pressure ratings and capacities.<br />

B. Shop Drawings: For natural gas service piping and service meter assembly. Include plans, elevations,<br />

sections, details, and attachments to other work.<br />

C. Field quality-control test reports.<br />

D. Operation and maintenance data.<br />

1.5 QUALITY ASSURANCE<br />

A. Comply with requirements of utility supplying natural gas and with authorities having jurisdiction for<br />

natural gas systems.<br />

B. Comply with ANSI Z223.1 or NFPA 54for materials, installation, testing, inspection, and purging.<br />

1.6 PROJECT CONDITIONS<br />

A. Perform site survey, research public utility records, and verify existing utility locations. Contact utilitylocating<br />

service for area where Project is located.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 PRODUCTS<br />

2.1 PIPES AND FITTINGS<br />

A. Steel Pipe: ASTM A 53/A 53M, Type E or S, Grade B; Schedule 40, black.<br />

1. Malleable-Iron Fittings: ASME B16.3, Class 150, standard pattern, with threads complying with<br />

ASME B1.20.1.<br />

2. Steel Flanges and Flanged Fittings: ASME B16.5.<br />

3. Unions: ASME B16.39, Class 150, black malleable iron; female pattern; brass-to-iron seat; ground<br />

joint.<br />

B. Components, Tapes, Gaskets, and Bolts and Nuts: Suitable for natural gas and as recommended by<br />

piping manufacturer.<br />

2.2 VALVES<br />

A. Valves, General: Manual operation, suitable for natural gas service, and with 100-psig minimum<br />

working-pressure rating.<br />

B. Threaded Valves, NPS 1and<br />

Smaller: Include listing by agency acceptable to authorities having<br />

jurisdiction.<br />

C. Non-lubricated, Tapered Plug Valves: Brass or cast-iron body, with brass tapered plug; lever operation;<br />

and complying with ASME B16.33, MSS SP-78, UL 842. Include lever and locking device.<br />

1. Manufacturers:<br />

a. Essex Brass.<br />

b. Lyall, R. W. & Company, Inc.<br />

c. McDonald, A. Y. Mfg. Co.<br />

d. Mueller Company.<br />

D. Lubricated, Tapered Plug Valves: Cast-iron body, with lubricated, brass tapered plug; lever operation;<br />

and complying with ASME B16.33, MSS SP-78, UL 842. Include lever and locking device.<br />

1. Manufacturers:<br />

a. Mueller Company.<br />

b. National Meter.<br />

c. Nordstrom Valves, Inc.<br />

E. Lubricated Plug Valves: Cast-iron body, with lubricated, tapered, or cylindrical plug; lever operation; and<br />

complying with ASME B16.38, MSS SP-78, UL 842/. Include locking device.<br />

1. Manufacturers:<br />

a. Milliken Valve Co., Inc.<br />

b. Nordstrom Valves, Inc.<br />

c. Olson Technologies, Inc.; Homestead Valve Div.<br />

d. R & M Energy Systems; Flow Control Div.<br />

e. Walworth Company (The).<br />

F. PE Valves: Made for gas distribution, with nut or flat head for key operation; and complying with<br />

ASME B16.40, UL 842.<br />

1. Manufacturers:<br />

a. Kerotest Manufacturing Corp.<br />

b. Lyall, R. W. & Company, Inc.<br />

c. Nordstrom Valves, Inc.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

d. Perfection <strong>Corporation</strong>; Gas Products Div.<br />

G. Earthquake Valves: ASCE 25, mechanical-operation and automatic-shutoff type with operating-pressure<br />

rating at least as great as system pressure.<br />

1. Pipe Connections:<br />

a. NPS 2 and Smaller: Threaded.<br />

b. NPS 2-1/2 and Larger: Flanged.<br />

2.3 SPECIALTIES<br />

2. Manufacturers:<br />

a. Pacific Seismic Products, Inc.<br />

b. Quake Defense, Inc.; Emergency Fail-Safe Systems.<br />

c. Safe T Quake.<br />

d. Seismic Safety Products, Inc.<br />

e. US Quake Koso Canada, Inc.<br />

A. Valve Boxes: Cast-iron, two-section box. Include top section with cover with “GAS” lettering, bottom<br />

section with base to fit over valve and barrel 5 inches in diameter, and adjustable cast-iron extension of<br />

length required for depth of bury. Include tee-handle, steel operating wrench with socket end fitting valve<br />

nut or flat head and with stem of length required to operate valve.<br />

B. Service Regulators: Natural gas service regulator complying with ANSI B109.4 or DIR 006.3-listed for<br />

service regulators.<br />

1. <strong>Construction</strong>: Single-stage, steel-jacketed, corrosion-resistant diaphragm type. Include<br />

2.<br />

atmospheric vent and elevation compensator.<br />

Pipe Connections: Threaded.<br />

3. Manufacturers:<br />

a. American Meter Co.<br />

b. Fisher Controls International.<br />

c. Invensys Energy Metering.<br />

d. National Meter.<br />

e. Schlumberger Limited.<br />

C. Concrete Bases: Precast concrete made of 3000-psi- minimum, 28-day compressive strength reinforced<br />

concrete; at least 4 inches thick and 4 inches larger in each dimension than supported item, unless<br />

otherwise indicated.<br />

PART 3 EXECUTION<br />

3.1 PREPARATION<br />

A. Refer to Division 2 Section “Earthwork” for excavating, trenching, and backfilling.<br />

B. Close equipment shutoff valves before turning off gas to premises or piping section.<br />

C. Inspect natural gas piping according to fuel gas code to determine that natural gas utilization devices are<br />

turned off in piping section affected.<br />

D. Comply with fuel gas code requirements for prevention of accidental ignition.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.2 PIPING APPLICATIONS<br />

A. Flanges, unions, and transition and special fittings with pressure ratings same as or higher than system<br />

pressure rating may be used, unless otherwise indicated.<br />

B. Aboveground Piping: Steel pipe, malleable-iron fittings, and threaded joints.<br />

C. Underground Piping: PE pipe, PE fittings, and heat-fusion joints.<br />

D. Underground-to-Aboveground Piping Connections: Service-line riser.<br />

E. PE-to-Steel Piping Connections: Transition fitting.<br />

3.3 VALVE APPLICATIONS<br />

A. Drawings indicate types of shutoff valves to be used. If specific types are not indicated, the following<br />

requirements apply:<br />

1. Connections to Existing Gas Piping: Use valve and fitting assemblies made for tapping gas mains.<br />

2. Underground: Use PE valves.<br />

3. Aboveground, NPS 2 and Smaller: Lubricated tapered plug valves.<br />

3.4 INSTALLATION<br />

A. The Contractor shall coordinate as necessary with PG&E.<br />

B. PG&E must perform the hot tap to the natural gas line. The Contractor shall be responsible for<br />

coordinating this work.<br />

C. Install underground, PE, natural gas distribution piping according to ASTM D 2774.<br />

D. Drips and Sediment Traps: Install drips at points where condensate may collect, including service-meter<br />

outlets. Locate where readily accessible to permit cleaning and emptying. Do not install where<br />

condensate would be subject to freezing.<br />

1. Construct drips and sediment traps using tee fitting with bottom outlet plugged or capped. Use<br />

nipple a minimum length of 3 pipe diameters, but not less than 3 inches long and same size as<br />

connected pipe. Install with space below bottom of drip to remove plug or cap.<br />

E. Terminate service-regulator horizontal vents or horizontal vent piping with reducing-elbow fittings with<br />

large end as outlet. Install fitting outlet turned down with corrosion-resistant insect screen in outlet.<br />

F. Install PE shutoff valves on branch connections to existing underground, natural gas distribution piping.<br />

Install valves with valve boxes.<br />

G. Install metal shutoff valves on aboveground, natural gas distribution piping.<br />

H. Install earthquake valves aboveground, outside building, and according to listing applications.<br />

I. Connect gas distribution piping to natural gas source and extend to service-meter assemblies and points<br />

indicated. Connect to building’s natural gas piping if it is installed; otherwise, terminate piping with caps,<br />

plugs, or flanges, as required for piping material. Refer to Division 15 Section “Fuel Gas Piping” for<br />

natural gas piping inside the building.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

J. Install unions adjacent to each valve and at final connection to each piece of equipment having threaded<br />

pipe connection.<br />

K. Do not use natural gas distribution piping as grounding electrode.<br />

L. Equipment Nameplates and Signs: Install engraved plastic-laminate equipment nameplates and signs<br />

on or near each service regulator, service meter, and earthquake valve.<br />

1. Text: In addition to identifying unit, distinguish between multiple units, inform operator of<br />

operational requirements, indicate safety and emergency precautions, and warn of hazards and<br />

improper operations.<br />

M. Warning Tapes: Arrange for installation of continuous, underground, detectable warning tape over<br />

natural gas distribution piping during backfilling of trenches for piping.<br />

3.5 FIELD QUALITY CONTROL<br />

A. Test, inspect, and purge natural gas distribution according to requirements of fuel gas code and utility.<br />

B. Repair leaks and defective valves and specialties and retest system until no leaks exist.<br />

C. Report results in writing.<br />

D. Verify correct pressure settings for service regulators.<br />

END OF SECTION 02553<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02605 – UNDERGROUND UTILITY IDENTIFICATION<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. This section includes information and requirements for the identification and marking of underground<br />

utilities. These utilities include but are not limited to: electric wires, telecommunications, grounding<br />

systems, cathodic protection systems, and pipes for gas, water, steam, condensate, chilled water, hot<br />

water, condenser water, glycol, fuel oil, jet fuel, storm drains, sewers, irrigation and water.<br />

PART 2 - PRODUCTS<br />

2.1 UTILITY MARKER<br />

A. The utility marker shall be flat survey marker made of brass, three inches in diameter and 1/8 inch thick. It<br />

shall be a Lietz model 8134-08 or approved equal.<br />

B. Contractor shall submit a list of the markers with Marker No., location, and ID to the Engineer for approval<br />

before engraving markers.<br />

2.2 GROUT<br />

A. Grout shall be non-shrink equal to Embeco or Sikagrout.<br />

PART 3 - EXECUTION<br />

3.1 GENERAL<br />

A. This Part is intended to provide information for certain of Owner’s project construction requirements. The<br />

Contractor shall review this Part and incorporate applicable information into the <strong>Construction</strong> Bid<br />

Documents.<br />

B. When conducting underground work, if existing underground utilities that have not been previously marked<br />

are located, the Contractor shall provide utility markers as required in this Section. The Contractor shall<br />

also include these utilities on the Record Drawings.<br />

C. When working at a location with underground utility markers, any markers that are removed or covered up<br />

shall be replaced. New markers shall be installed per the requirements of this Section.<br />

3.2 UNDERGROUND UTILITY IDENTIFICATION<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. Install six inch wide underground warning tape located one foot above buried utilities that identifies the<br />

utility.<br />

B. Concrete encasements around high voltage underground electric wires shall contain a red dye in the<br />

concrete.<br />

C. Provide record drawings of utilities in accordance with Section 00711. Each drawing shall bear the seal of<br />

a Civil Engineer or Land Surveyor registered in the State of California. As a minimum, the drawing shall<br />

include the following information:<br />

1. A chart with the following information on each marker:<br />

a. Marker number.<br />

b. Grid coordinates.<br />

c. Service (i.e. gas, water…)<br />

d. Pipe/wire size.<br />

e. Type of pipe installed (i.e. Schedule 40 steel with coating)<br />

f. Depth of burial.<br />

2. A scaled drawing of the utilities with the survey grid on the drawing. The depth of the utilities shall<br />

be provided on the drawings at a maximum of 100-foot intervals, changes in direction and when<br />

pipes pass under surface obstacles.<br />

3. Reference marks or locations.<br />

3.3 UNDERGROUND UTILITY MARKERS<br />

A. Provide permanent markers for new underground utilities at the following locations, as a minimum:<br />

1. Within two feet of each side of obstacles or walls.<br />

2. Changes in direction.<br />

3. Within two feet of each connecting pipes at branch line connections.<br />

4. Spaced maximum 300 feet along straight runs.<br />

5. Within two feet of the beginning/end of pipe.<br />

B. Markers shall contain information in accordance with details 9 and 10 on sheet CS503.<br />

C. Install markers in accordance with details 7 and 8 on CS503.<br />

D. Coordinates of utility markers shall be determined by a field survey. The survey shall be accurate within<br />

1/10,000 of a mile and shall be referenced to the California State Plane coordinates.<br />

E. Submit one (1) copy of the survey traverses used to determine coordinates of the markers.<br />

UNDERGROUND UTILITY IDENTIFICATION 02605 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 4 - MEASUREMENT AND PAYMENT<br />

4.1 GENERAL<br />

A. Measurement and payment shall be based on the units listed on the Bid Form and shall include full<br />

compensation for furnishing all materials, all preparation, assembly, and installation of these materials,<br />

and for all labor, equipment, tools, and incidentals necessary to complete each item.<br />

END OF SECTION 02605<br />

UNDERGROUND UTILITY IDENTIFICATION 02605 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02630 - STORM DRAINAGE<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Pipe and fittings.<br />

2. Nonpressure transition couplings.<br />

3. Pressure pipe couplings.<br />

4. Cleanouts.<br />

5. Drains.<br />

6. Manholes.<br />

7. Catch basins.<br />

8. Stormwater inlets.<br />

1.3 ACTION SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings:<br />

1. Manholes: Include plans, elevations, sections, details, frames, and covers.<br />

2. Catch basins and stormwater inlets. Include plans, elevations, sections, details, frames, covers,<br />

and grates.<br />

1.4 INFORMATIONAL SUBMITTALS<br />

A. Coordination Drawings: Show pipe sizes, locations, and elevations. Show other piping in same trench<br />

and clearances from storm drainage system piping. Indicate interface and spatial relationship between<br />

manholes, piping, and proximate structures.<br />

B. Profile Drawings: Show system piping in elevation. Draw profiles at horizontal scale of not less than 1<br />

inch equals 50 feet and vertical scale of not less than 1 inch equals 5 feet. Indicate manholes and piping.<br />

Show types, sizes, materials, and elevations of other utilities crossing system piping.<br />

C. Product Certificates: For each type of cast-iron soil pipe and fitting, from manufacturer.<br />

D. Field quality-control reports.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.5 DELIVERY, STORAGE, AND HANDLING<br />

A. Do not store plastic pipe, and fittings in direct sunlight.<br />

B. Protect pipe, pipe fittings, and seals from dirt and damage.<br />

C. Handle manholes according to manufacturer's written rigging instructions.<br />

D. Handle catch basins and stormwater inlets according to manufacturer's written rigging instructions.<br />

1.6 PROJECT CONDITIONS<br />

A. Interruption of Existing Storm Drainage Service: Do not interrupt service to facilities occupied by Owner or<br />

others unless permitted under the following conditions and then only after arranging to provide temporary<br />

service according to requirements indicated:<br />

1. Notify Owner no fewer than 7 days in advance of proposed interruption of service.<br />

2. Do not proceed with interruption of service without Owner's written permission.<br />

PART 2 - PRODUCTS<br />

2.1 PE PIPE AND FITTINGS<br />

A. Corrugated PE Drainage Pipe and Fittings NPS 3 to NPS 10:<br />

AASHTO M 252M, Type S, with smooth<br />

waterway for coupling joints.<br />

1. Silttight Couplings: PE sleeve with ASTM D 1056, Type 2, Class A, Grade 2 gasket material that<br />

mates with tube and fittings.<br />

B. Corrugated PE Pipe and Fittings NPS 12 to NPS 60:<br />

AASHTO M 294M, Type S, with smooth waterway<br />

for coupling joints.<br />

1. Silttight Couplings: PE sleeve with ASTM D 1056, Type 2, Class A, Grade 2 gasket material that<br />

mates with pipe and fittings.<br />

2.2 CONCRETE PIPE AND FITTINGS<br />

A. Reinforced-Concrete Sewer Pipe and Fittings: ASTM C 76.<br />

1. Bell-and-spigot ends and gasketed joints with ASTM C 443, rubber gaskets<br />

2. Class III, Wall B.<br />

2.3 NONPRESSURE TRANSITION COUPLINGS<br />

A. Comply with ASTM C 1173, elastomeric, sleeve-type, reducing or transition coupling, for joining<br />

underground nonpressure piping. Include ends of same sizes as piping to be joined, and corrosionresistant-metal<br />

tension band and tightening mechanism on each end.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Sleeve Materials:<br />

1. For Concrete Pipes: ASTM C 443, rubber.<br />

2. For Plastic Pipes: ASTM F 477, elastomeric seal or ASTM D 5926, PVC.<br />

3. For Dissimilar Pipes: ASTM D 5926, PVC or other material compatible with pipe materials being<br />

joined.<br />

C. Shielded, Flexible Couplings:<br />

1. Description: ASTM C 1460, elastomeric or rubber sleeve with full-length, corrosion-resistant outer<br />

shield and corrosion-resistant-metal tension band and tightening mechanism on each end.<br />

D. Ring-Type, Flexible Couplings:<br />

1. Description: Elastomeric compression seal with dimensions to fit inside bell of larger pipe and for<br />

spigot of smaller pipe to fit inside ring.<br />

2.4 PRESSURE PIPE COUPLINGS<br />

A. Description: AWWA C219, tubular-sleeve coupling, with center sleeve, gaskets, end rings, and bolt<br />

fasteners.<br />

B. Metal, bolted, sleeve-type, reducing or transition coupling, for joining underground pressure piping.<br />

Include 150-psig minimum pressure rating and ends sized to fit adjoining pipes.<br />

C. Center-Sleeve Material: Manufacturer's standard.<br />

D. Gasket Material: Natural or synthetic rubber.<br />

E. Metal Component Finish: Corrosion-resistant coating or material.<br />

2.5 CLEANOUTS<br />

A. Cast-Iron Cleanouts:<br />

1. Description: ASME A112.36.2M, round, gray-iron housing with clamping device and round,<br />

secured, scoriated, gray-iron cover. Include gray-iron ferrule with inside calk or spigot connection<br />

and countersunk, tapered-thread, brass closure plug.<br />

2. Top-Loading Classification(s): Medium Duty, Heavy Duty and Extra-Heavy Duty.<br />

3. Sewer Pipe Fitting and Riser to Cleanout: ASTM A 74, Service class, cast-iron soil pipe and<br />

fittings.<br />

2.6 MANHOLES<br />

A. Standard Precast Concrete Manholes:<br />

1. Description: ASTM C 478, precast, reinforced concrete, of depth indicated, with provision for<br />

sealant joints.<br />

2. Diameter: 48 inches minimum unless otherwise required by the City of Oakland.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3. Ballast: Increase thickness of precast concrete sections or add concrete to base section as<br />

required to prevent flotation.<br />

4. Base Section: 6-inch minimum thickness for floor slab and 4-inch minimum thickness for walls and<br />

base riser section, and separate base slab or base section with integral floor. Refer to City of<br />

Oakland standards for differing requirements.<br />

5. Riser Sections: 4-inch minimum thickness, and lengths to provide depth indicated unless<br />

otherwise required by City of Oakland<br />

6. Top Section: Eccentric-cone type, and top of cone of size that matches grade rings.<br />

7. Joint Sealant: ASTM C 990,<br />

bitumen or butyl rubber.<br />

8. Resilient Pipe Connectors: ASTM C 923,<br />

cast or fitted into manhole walls, for each pipe<br />

connection.<br />

9. Steps: Individual FRP steps; FRP ladder; or ASTM A 615/A 615M, deformed, 1/2-inch steel<br />

reinforcing rods encased in ASTM D 4101, PP, wide enough to allow worker to place both feet on<br />

one step and designed to prevent lateral slippage off step. Cast or anchor steps into sidewalls at<br />

12- to 16-inch intervals. Omit steps if total depth from floor of manhole to finished grade is less<br />

than 60 inches. Verify that steps are in conformance with City of Oakland standards.<br />

10. Adjusting Rings: Interlocking HDPE rings with level or sloped edge in thickness and diameter<br />

matching manhole frame and cover, and of height required to adjust manhole frame and cover to<br />

indicated elevation and slope. Include sealant recommended by ring manufacturer.<br />

11. Grade Rings: Reinforced-concrete rings, 6- to 9-inch total thickness, to match diameter of manhole<br />

frame and cover, and height as required to adjust manhole frame and cover to indicated elevation<br />

and slope.<br />

2.7 CONCRETE<br />

A. General: Cast-in-place concrete according to ACI 318, ACI 350/350R , and the following:<br />

1. Cement: ASTM C 150, Type as specified in Section 03300 CAST-IN-PLACE-CONCRETE.<br />

2. Fine Aggregate: ASTM C 33, sand.<br />

3. Coarse Aggregate: ASTM C 33, crushed gravel.<br />

4. Water: Potable.<br />

B. Portland Cement Design Mix: 4000 psi minimum, with 0.45 maximum water/cementitious materials ratio.<br />

1. Reinforcing Fabric: ASTM A 185/A 185M, steel, welded wire fabric, plain.<br />

2. Reinforcing Bars: ASTM A 615/A 615M, Grade 60 (420 MPa) deformed steel.<br />

C. Manhole Channels and Benches: Factory or field formed from concrete. Portland cement design mix,<br />

4000 psi minimum, with 0.45 maximum water/cementitious materials ratio. Include channels and benches<br />

in manholes.<br />

1. Channels: Concrete invert, formed to same width as connected piping, with height of vertical sides<br />

to three-fourths of pipe diameter. Form curved channels with smooth, uniform radius and slope.<br />

a. Invert Slope: 2 percent through manhole.<br />

2. Benches: Concrete, sloped to drain into channel.<br />

a. Slope: 8 percent.<br />

STORM DRAINAGE 02630 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Ballast and Pipe Supports: Portland cement design mix, 3000 psi minimum, with 0.58 maximum<br />

water/cementitious materials ratio.<br />

1. Reinforcing Fabric: ASTM A 185/A 185M, steel, welded wire fabric, plain.<br />

2. Reinforcing Bars: ASTM A 615/A 615M, Grade 60 (420 MPa) deformed steel.<br />

2.8 CATCH BASINS<br />

A. Standard Precast Concrete Catch Basins:<br />

1. Description: ASTM C 478,<br />

precast, reinforced concrete, of depth indicated, with provision for<br />

sealant joints.<br />

2. Base Section: 6-inch minimum thickness for floor slab and 4-inch minimum thickness for walls and<br />

base riser section, and separate base slab or base section with integral floor.<br />

3. Riser Sections: 4-inch minimum thickness, and lengths to provide depth indicated.<br />

4. Joint Sealant: ASTM C 990,<br />

bitumen or butyl rubber.<br />

5. Adjusting Rings: Interlocking rings with level or sloped edge in thickness and shape matching<br />

catch basin frame and grate. Include sealant recommended by ring manufacturer.<br />

6. Grade Rings: Include two or three reinforced-concrete rings, of 6- to 9-inch total thickness.<br />

7. Steps: Individual FRP steps; FRP ladder; or ASTM A 615/A 615M, deformed, 1/2-inch steel<br />

reinforcing rods encased in ASTM D 4101, PP, wide enough to allow worker to place both feet on<br />

one step and designed to prevent lateral slippage off step. Cast or anchor steps into sidewalls at<br />

12- to 16-inch intervals. Omit steps if total depth from floor of catch basin to finished grade is less<br />

than 60 inches.<br />

8. Pipe Connectors: ASTM C 923,<br />

resilient, of size required, for each pipe connecting to base<br />

section.<br />

B. Frames and Grates: ASTM A 536, Grade 60-40-18, ductile iron designed for A-16, structural loading.<br />

Include flat grate with small square or short-slotted drainage openings.<br />

1. Size: 24 by 24 inches minimum unless otherwise indicated.<br />

2. Grate Free Area: Approximately 50 percent unless otherwise indicated.<br />

2.9 STORMWATER INLETS<br />

A. Curb Inlets: Made with vertical curb opening, of materials and dimensions according to City of Oakland<br />

standards.<br />

B. Frames and Grates: Heavy duty, according to City of Oakland standards.<br />

PART 3 - EXECUTION<br />

3.1 EARTHWORK<br />

A. Excavation, trenching, and backfilling are specified in Section 02300 "Earthwork."<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.2 PIPING INSTALLATION<br />

A. General Locations and Arrangements: Drawing plans and details indicate general location and<br />

arrangement of underground storm drainage piping. Location and arrangement of piping layout take into<br />

account design considerations. Install piping as indicated, to extent practical. Where specific installation<br />

is not indicated, follow piping manufacturer's written instructions.<br />

B. Install piping beginning at low point, true to grades and alignment indicated with unbroken continuity of<br />

invert. Place bell ends of piping facing upstream. Install gaskets, seals, sleeves, and couplings according<br />

to manufacturer's written instructions for use of lubricants, cements, and other installation requirements.<br />

C. Install manholes for changes in direction unless fittings are indicated. Use fittings for branch connections<br />

unless direct tap into existing sewer is indicated.<br />

D. Install proper size increasers, reducers, and couplings where different sizes or materials of pipes and<br />

fittings are connected. Reducing size of piping in direction of flow is prohibited.<br />

E. When installing pipe under streets or other obstructions that cannot be disturbed, use pipe-jacking process<br />

of microtunneling.<br />

F. Install gravity-flow, nonpressure drainage piping according to the following:<br />

1. Install piping pitched down in direction of flow.<br />

2. Install piping NPS 6 and larger with restrained joints at tee fittings and at changes in direction. Use<br />

corrosion-resistant rods, pipe or fitting manufacturer's proprietary restraint system, or cast-in-place<br />

concrete supports or anchors.<br />

3. Install piping with 36-inch minimum cover.<br />

4. Install PE corrugated sewer piping according to ASTM D 2321.<br />

5. Install reinforced-concrete sewer piping according to ASTM C 1479 and ACPA's "Concrete Pipe<br />

Installation Manual."<br />

3.3 PIPE JOINT CONSTRUCTION<br />

A. Join gravity-flow, nonpressure drainage piping according to the following:<br />

1. Join corrugated PE piping according to ASTM D 3212 for push-on joints.<br />

2. Join reinforced-concrete sewer piping according to ACPA's "Concrete Pipe Installation Manual" for<br />

rubber-gasketed joints.<br />

3. Join dissimilar pipe materials with nonpressure-type flexible couplings.<br />

3.4 CLEANOUT INSTALLATION<br />

A. Install cleanouts and riser extensions from sewer pipes to cleanouts at grade. Use cast-iron soil pipe<br />

fittings in sewer pipes at branches for cleanouts and cast-iron soil pipe for riser extensions to cleanouts.<br />

Install piping so cleanouts open in direction of flow in sewer pipe.<br />

1. Use Medium-Duty, top-loading classification cleanouts in earth or unpaved foot traffic and paved<br />

foot-traffic areas.<br />

2. Use Heavy-Duty, top-loading classification cleanouts in vehicle-traffic service areas.<br />

3. Use Extra-Heavy-Duty, top-loading classification cleanouts in roads.<br />

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B. Set cleanout frames and covers in earth in cast-in-place concrete block, 18 by 18 by 12 inches deep. Set<br />

with tops 1 inch above surrounding earth grade.<br />

C. Set cleanout frames and covers in concrete pavement and roads with tops flush with pavement surface.<br />

3.5 MANHOLE INSTALLATION<br />

A. General: Install manholes, complete with appurtenances and accessories indicated.<br />

B. Install precast concrete manhole sections with sealants according to ASTM C 891.<br />

C. Where specific manhole construction is not indicated, follow manhole manufacturer's written instructions.<br />

D. Set tops of frames and covers flush with finished surface of manholes that occur in pavements. Set tops 3<br />

inches above finished surface elsewhere unless otherwise indicated.<br />

3.6 CATCH BASIN AND STORMWATER INLET INSTALLATION<br />

A. Construct catch basins to sizes and shapes indicated.<br />

B. Set frames and grates to elevations indicated.<br />

3.7 CONCRETE PLACEMENT<br />

A. Place cast-in-place concrete according to ACI 318.<br />

3.8 CONNECTIONS<br />

A. Make connections to existing piping and underground manholes.<br />

1. Use commercially manufactured wye fittings for piping branch connections. Remove section of<br />

existing pipe; install wye fitting into existing piping; and encase entire wye fitting, plus 6-inch<br />

overlap, with not less than 6 inches of concrete with 28-day compressive strength of 3000 psi.<br />

2. Make branch connections from side into existing piping, NPS 4 to NPS 20.Remove section of<br />

existing pipe, install wye fitting into existing piping, and encase entire wye with not less than 6<br />

inches of concrete with 28-day compressive strength of 3000 psi.<br />

3. Make branch connections from side into existing piping, NPS 21 or larger, or to underground<br />

manholes and structures by cutting into existing unit and creating an opening large enough to allow<br />

3 inches of concrete to be packed around entering connection. Cut end of connection pipe passing<br />

through pipe or structure wall to conform to shape of and be flush with inside wall unless otherwise<br />

indicated. On outside of pipe, manhole, or structure wall, encase entering connection in 6 inches<br />

of concrete for minimum length of 12 inches to provide additional support of collar from connection<br />

to undisturbed ground.<br />

a. Use concrete that will attain a minimum 28-day compressive strength of 3000 psi unless<br />

otherwise indicated.<br />

b. Use epoxy-bonding compound as interface between new and existing concrete and piping<br />

materials.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

4. Protect existing piping, manholes, and structures to prevent concrete or debris from entering while<br />

making tap connections. Remove debris or other extraneous material that may accumulate.<br />

B. Pipe couplings, with pressure ratings at least equal to piping rating may be used in applications below<br />

unless otherwise indicated.<br />

1. Use nonpressure-type flexible couplings where required to join gravity-flow, nonpressure sewer<br />

piping unless otherwise indicated.<br />

a. Shielded flexible couplings for same or minor difference OD pipes.<br />

b. Unshielded, increaser/reducer-pattern, flexible couplings for pipes with different OD.<br />

c. Ring-type flexible couplings for piping of different sizes where annular space between<br />

smaller piping's OD and larger piping's ID permits installation.<br />

2. Use pressure-type pipe couplings for force-main joints.<br />

3.9 IDENTIFICATION<br />

A. Materials and their installation are specified in Section 02300 "Earthwork." Arrange for installation of green<br />

warning tape directly over piping and at outside edge of underground structures.<br />

1. Use detectable warning tape over nonferrous piping and over edges of underground structures.<br />

3.10 FIELD QUALITY CONTROL<br />

A. Inspect interior of piping to determine whether line displacement or other damage has occurred. Inspect<br />

after approximately 24 inches of backfill is in place, and again at completion of Project.<br />

1. Submit separate reports for each system inspection.<br />

2. Defects requiring correction include the following:<br />

a. Alignment: Less than full diameter of inside of pipe is visible between structures.<br />

b. Deflection: Flexible piping with deflection that prevents passage of ball or cylinder of size<br />

not less than 92.5 percent of piping diameter.<br />

c. Damage: Crushed, broken, cracked, or otherwise damaged piping.<br />

d. Infiltration: Water leakage into piping.<br />

e. Exfiltration: Water leakage from or around piping.<br />

3. Replace defective piping using new materials, and repeat inspections until defects are within<br />

allowances specified.<br />

4. Reinspect and repeat procedure until results are satisfactory.<br />

B. Test new piping systems, and parts of existing systems that have been altered, extended, or repaired, for<br />

leaks and defects.<br />

1. Do not enclose, cover, or put into service before inspection and approval.<br />

2. Test completed piping systems according to requirements of authorities having jurisdiction.<br />

3. Schedule tests and inspections by authorities having jurisdiction with at least 24 hours' advance<br />

notice.<br />

4. Submit separate report for each test.<br />

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5. Gravity-Flow Storm Drainage Piping: Test according to requirements of authorities having<br />

jurisdiction, UNI-B-6, and the following:<br />

a. Exception: Piping with soiltight joints unless required by authorities having jurisdiction.<br />

b. Option: Test plastic piping according to ASTM F 1417.<br />

c. Option: Test concrete piping according to ASTM C 924.<br />

C. Leaks and loss in test pressure constitute defects that must be repaired.<br />

D. Replace leaking piping using new materials, and repeat testing until leakage is within allowances<br />

specified.<br />

3.11 CLEANING<br />

A. Clean interior of piping of dirt and superfluous materials.<br />

END OF SECTION 02630<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02751 - CEMENT CONCRETE PAVEMENT<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This section includes Portland Cement Concrete (PCC) pavement requirements. In general all new cement<br />

concrete pavement shall comply with section 40 of the latest edition of the Caltrans Standard Specifications.<br />

1.2 SUBMITTALS<br />

A. Product Data: For each manufactured material and product indicated.<br />

B. Design Mixes: For each concrete mix indicated. Mix design shall show the proportions and actual flexural<br />

strength obtained from the concrete. Mix design shall include complete list of materials including type,<br />

brand, source and amount of cement, admixtures, and copies of test reports.<br />

C. Material certificates.<br />

1.3 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Manufacturer of ready-mixed concrete products complying with ASTM C 94<br />

requirements for production facilities and equipment.<br />

B. ACI Publications: Comply with ACI 301, "Specification for Structural Concrete," unless modified by the<br />

requirements of the Contract Documents.<br />

C. Testing Laboratory: The testing laboratory used to develop the design mix and to perform the tests<br />

required by this specification shall meet the requirements of ASTM C 1077. A certification that the<br />

laboratory meets these requirements shall be submitted to the Engineer.<br />

PART 2 - PRODUCTS<br />

2.1 STEEL REINFORCEMENT<br />

A. Reinforcement Bars: ASTM A 615/A 615M, Grade 60,<br />

deformed.<br />

B. Bar Supports: Bolsters, chairs, spacers, and other devices for spacing, supporting, and fastening steel<br />

reinforcement. Manufacture bar supports according to CRSI's "Manual of Standard Practice.<br />

2.2 AGGREGATE BASE<br />

A. Aggregate Base: See section 02300.<br />

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2.3 CONCRETE MATERIALS<br />

A. Portland Cement: ASTM C 150, Type I or II, low alkali. Set retarding admixture shall be added in hot<br />

weather, if required. Air entraining admixture shall be added at the mixer. If for any reason, cement<br />

becomes partially set or contains lumps of caked cement, if shall be rejected. Cement salvaged from<br />

discarded or used bags shall not be used.<br />

1. Fly Ash: ASTM C 618, with the exception of loss of ignition, where the maximum should be less<br />

than 6%. The weight of the fly ash in the mix shall note exceed 15% of the total added weight of<br />

the fly ask and Portland Cement as per the following formula: fly ash (fly ash and cement less than<br />

or equal to 15%.<br />

B. Coarse Aggregate: ASTM C 33, from a single source. Percentage of wear shall be nor more than 40<br />

when tested in accordance with ASTM C131 for aggregate less than 1-1/2” and ASTM C535 for<br />

aggregates less than ¾”. Gradation shall be a blend of the two sizes listed in Table 1:<br />

TABLE 1. GRADATION FOR COARSE AGGREGATE<br />

Sieve Designations Percentage of Weight Passing Sieves<br />

inches 1-1/2” – ¾” ¾” – No. 4<br />

2-1/2” -- --<br />

2” 100 --<br />

1-1/2” 90-100 --<br />

1” 25-55 100<br />

¾” 0-15 90-100<br />

½” -- --<br />

3/8” 0-5 20-55<br />

No. 4 -- 0-10<br />

No. 8 -- 0-5<br />

D. Fine Aggregate: ASTM C 33, from a single source. Gradation shall meet the requirements of Table 2.<br />

E. Water: ASTM C 94.<br />

TABLE 2. GRADATION FOR FINE AGGREGATE<br />

Sieve Designations Percentage of Weight Passing Sieves<br />

inches<br />

3/8” 100<br />

No. 4 95-100<br />

No. 8 80-100<br />

No. 16 50-85<br />

No. 30 25-60<br />

No. 50 10-30<br />

No. 100 2-10<br />

F. Admixtures: Certified by manufacturer to contain not more than 0.1 percent water-soluble chloride ions by<br />

mass of cement and to be compatible with other admixtures, as follows:<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Air-Entraining Admixture: ASTM C 260. Add to the mixer in the amount necessary to produce the<br />

specified air content. The air-entrainment agent and the water reducer admixture shall be<br />

compatible. Add air-entraining admixture in such a manner that will ensure uniform distribution of<br />

the agent throughout the batch. The air content of freshly mixed air-entrained concrete shall be<br />

based upon trial mixes with the materials to be used in the work adjusted to produce concrete of<br />

the required plasticity and workability. The percentage of air entrainment in the mix shall be in<br />

accordance with Table 3 plus or minus 1-1/2 percentage points. Air content shall be determined by<br />

testing in accordance with ASTM C 231 for gravel and stone coarse aggregate.<br />

TABLE 3. ENTRAINED AIR TOLERANCES<br />

Coarse Aggregate Size Air Content Percent by Volume<br />

1-1/2” 5% (±1%)<br />

2. Chemical Admixtures: Water-reducing, set-retarding and set-accelerating admixtures meeting the<br />

requirements of ASTM C 494. Water reducing and set-controlling admixtures shall be added to the<br />

mix in the manner recommended by the manufacturer and in the amount necessary to comply with<br />

the specification requirements. Tests shall be conducted on trial mixes, during the mix design, in<br />

accordance with ASTM C 494.<br />

G. Curing Materials:<br />

1. Moisture-Retaining Cover: ASTM C 171, polyethylene film or white burlap-polyethylene sheet.<br />

2. White polyethylene film for curing concrete conforming to ASTM C171.<br />

3. Clear Solvent-Borne Liquid-Membrane-Forming Curing Compound: ASTM C 309, Type 1,<br />

Class B.<br />

4. Waterproof paper for curing concrete conforming to ASTM C171.<br />

I. Premolded Joint Filler:<br />

1. Expansion and Isolation-Joint-Filler Strips: ASTM D 1751, asphalt-saturated cellulosic fiber, or<br />

ASTM D 1752, cork or self-expanding cork.<br />

2. Contraction Joints: Resin-impregnated fiberboard conforming to the physical requirements of<br />

ASTM D1752. The filler for each joint shall be furnished in a single piece for the full depth and<br />

width required for the joint. When the use of more than one piece is authorized by the Engineer for<br />

a joint, the abutting ends shall be fastened securely and held accurately to shape by stapling or<br />

other positive fastening means.<br />

J. Joint Sealer:<br />

1. Refer to section 02764 “PAVEMENT JOINT SEALANTS”.<br />

2.4 CONCRETE MIXES AND MIXING<br />

A. Proportions: Proportioning requirements shall be for a flexural strength of 700 psi. Flexural strength shall<br />

be specified at 28 days using test specimens prepared in accordance with ASTM C31 and tested in<br />

accordance with ASTM C78. For slip-form construction, a high degree of uniformity in the plastic concrete<br />

is required. Caution should be exercised in establishing the air-entrainment percentage, as excessive air<br />

entrainment will aggravate edge slumping and insufficient air entrainment will result in poor concrete<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

durability. Some edge slump of the wet concrete behind the side form on the paving machine will occur,<br />

even with low slump concrete. This may continue, though very slowly, until initial set has taken place.<br />

B. Concrete Mixes: Prepare design mixes at a central plant, proportioned according to ACI 211.1 and<br />

ACI 301, with the following properties:<br />

2.5 FORMS<br />

1. Compressive Strength (28 Days): 6000 psi<br />

2. Maximum Water-Cementitious Materials Ratio: 0.53 by weight.<br />

3. Slump Limit: 1 to 2 inches for side-form concrete; ½” to 1-1/2” for vibrated slip-form concrete. .<br />

4. Air Content: 4.5 to 7.5 percent.<br />

5. Minimum cementitious material: 564 pounds per cubic yard. Cementitious material shall be<br />

defined as fly ash plus Portland Cement.<br />

A. Forms: Use straight side forms made of steel, having a thickness of not less than 7/32 inch and not less<br />

than 10 feet in length. Wood forms are not permitted. Forms shall have a depth equal to the prescribed<br />

edge thickness of the concrete without horizontal joint, and a base width equal to the depth of the forms.<br />

Flexible or curved forms of proper radius shall be used for curves of 100-foot radius or less. Flexible or<br />

curved forms shall be of a design acceptable to the Engineer. Forms shall be provided with adequate<br />

devices for secure settings so that when in place they will withstand, without visible spring or settlement,<br />

the impact and vibration of the consolidating and finishing equipment. Flange braces shall extend outward<br />

on the base not less than two-thirds the height of the form. Forms with battered top surfaces and bent,<br />

twisted, or broken forms shall be removed from the work. Repaired forms shall not be used until inspected<br />

and approved. Built-up forms shall not be used. The top face of the form shall not vary from a true plane<br />

more than 1/8 inch in 10 feet, and the upstanding leg shall not vary more than ¼ inch. The forms shall<br />

contain provisions for locking the ends of abutting sections together tightly for secure setting.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

A. Surface Preparation: Proof-roll prepared subbase, and remove loose material from surface.<br />

1. Condition of Underlying Course, Slip-Form <strong>Construction</strong>: After the base course has been placed<br />

and compacted to the required density, the areas which will support the paving machine and the<br />

area to be paved shall be trimmed to the proper elevation and profile. The grade of the base on<br />

which the concrete pavement is to be placed shall be controlled automatically by steel guide wires<br />

erected and maintained by the Contractor. If the density of the base is disturbed by the trimming<br />

operations, it shall be corrected as directed by the Engineer. If damage occurs on a stabilized<br />

base, it shall be corrected full depth by the Contractor or the damaged areas filled with concrete<br />

integral with the pavement as approved by the Engineer. The grading operations should be<br />

delayed as long as possible and immediately precede paving insofar as practical, particularly if the<br />

base course is subjected to haul traffic. If traffic is allowed to use the prepared grade, the grade<br />

shall be checked and corrected immediately before the placement of concrete. The prepared grade<br />

shall be well moistened with water, without saturating, immediately ahead of concrete placement to<br />

prevent rapid loss of moisture from concrete. In cold weather the underlying base shall be<br />

protected so that it will be entirely free of frost when concrete is placed. The concrete shall not be<br />

placed until the base has cured for seven days.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2. Conditioning of Underlying Course, Side-Form <strong>Construction</strong>: The prepared grade shall be well<br />

moistened with water, without saturating, immediately ahead of concrete placement to prevent<br />

rapid loss of moisture from the concrete. Ruts or depressions in the base caused by hauling or<br />

usage of other equipment shall be filled as they develop with suitable material (not with concrete or<br />

concrete aggregates) and thoroughly compacted by rolling. If damage occurs to a stabilized base,<br />

it shall be corrected full depth by the Contractor, or the damaged areas filled with concrete integral<br />

with the pavement as approved by the Engineer. A multiple-pin template weighing not less than<br />

1,000 pounds per 20 feet or other approved template shall be provided and operated on the forms<br />

immediately in advance of the placing of the concrete. The template shall be provided and<br />

operated on the forms immediately in advance of the placing of the concrete. The template shall be<br />

propelled only by hand and not attached to a tractor or other power unit. Templates shall be<br />

adjustable so that they may be set and maintained at the correct contour of the underlying course.<br />

The adjustment and operation of the template shall be such as will provide an accurate retest of<br />

the grade before placing the concrete thereon. All excess material shall be removed. Low areas<br />

may be filled and compacted to a condition similar to that of the surrounding grade, or filled with<br />

concrete integral with the pavement. In cold weather, the underlying base shall be protected so that<br />

it will be entirely free from frost when the concrete is placed. The Contractor shall not place<br />

concrete until the base has cured for seven days. The use of chemicals to eliminate frost in the<br />

underlying material will not be permitted. The template shall be maintained in accurate adjustment,<br />

at all times by the Contractor, and should be checked daily. The work described under the<br />

foregoing paragraphs does not constitute a regular sub grading operation, but rather a final<br />

accurate check of the underlying course.<br />

B. Forms: Set, brace, and secure edge forms, bulkheads, and intermediate screed guides for pavement to<br />

required lines, grades, and elevations.<br />

1. All forms shall be fully supported on the base material including any bracing or kickers. Forms shall<br />

be set sufficiently in advance of the concrete placement to ensure continuous paving operation.<br />

After the forms have been set to correct grade, the grade shall be thoroughly tamped, either<br />

mechanically or by hand, at both the inside and outside edges of the base of the forms. Forms<br />

shall be staked into place with not less than 3 pins for each 10-foot section. A pin shall be placed at<br />

each side of every joint.<br />

2. Form sections shall be tightly locked and shall be free from play or movement in any direction. The<br />

forms shall not deviate from true line by more than ¼ inch at any joint. Forms shall be so set that<br />

they will withstand, without visible spring or settlement, the impact and vibration of the<br />

consolidating and finishing equipment. Forms shall be cleaned and oiled prior to the placing of<br />

concrete.<br />

3. The alignment and grade elevations of the forms required for any one day’s production shall be<br />

checked and corrections made by the Contractor before placing any concrete that day. When any<br />

form has been disturbed or any grade has become unstable, the form shall be reset and<br />

rechecked.<br />

C. Reinforcement: Accurately position and support reinforcement, and secure against displacement. Set<br />

wire ties with ends directed into concrete.<br />

D. Joints: Locate and install construction, isolation, contraction, and expansion joints as indicated.<br />

3.2 CONCRETE MIXING AND PLACEMENT<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. Limitations of Mixing:<br />

1. No concrete shall be mixed, placed, or finished when the natural light is insufficient, unless an<br />

adequate and approved artificial lighting system is operated.<br />

2. Mixing and concreting operations shall be discontinued when a descending air temperature in the<br />

shade and away from artificial that reaches 40 F and shall not be resumed until an ascending air<br />

temperature in the shade and away from artificial heat reaches 35 F.<br />

3. During periods of warm weather when the maximum daily air temperature exceeds 85 F, the<br />

following precautions should be taken. The forms and/or the underlying material shall be sprinkled<br />

with water immediately before placing the concrete. The concrete shall be placed at the coolest<br />

temperature practicable, and in no case shall the temperature of the concrete when placed exceed<br />

90 F. The aggregates and/or mixing water shall be cooled as necessary to maintain the concrete<br />

temperature at or not more than the specified maximum.<br />

B. Side-Form Method:<br />

1. For the side-form method, the concrete shall be deposited on the moistened grade to require as<br />

little re-handling as possible. Unless truck agitators, or non-agitating hauling equipment are<br />

equipped with means for discharge of concrete without segregation of the materials, the concrete<br />

shall be unloaded into an approved spreading device and mechanically spread on the grade to<br />

prevent segregation of the materials. Placing shall be continuous between transverse joints without<br />

the use of intermediate bulkheads. Necessary hand spreading shall be done with shovels – not<br />

rakes. Workmen shall not be allowed to walk in the freshly mixed concrete with boots or shoes<br />

coated with earth or foreign substances.<br />

2. When concrete is to be placed adjoining a previously constructed lane of pavement and when<br />

mechanical equipment will be operated upon the existing lane of pavement, the concrete shall be<br />

at least 7 days old and at a flexural strength approved by the Engineer. If only finishing equipment<br />

is carried on the existing lane, paving in adjoining lanes may be permitted after 3 days, if approved<br />

by the Engineer.<br />

3. Concrete shall be thoroughly consolidated against and along faces of all forms and along the full<br />

length and on both sides of all joint assemblies by means of vibrators inserted in the concrete.<br />

Vibrators shall not be permitted to come in contact with a joint assembly, the grade, or a side form.<br />

In no case shall the vibrator be operated longer than 15 seconds in any one location, nor shall the<br />

vibrators be used to move the concrete.<br />

4. Concrete shall be deposited as near to expansion and contraction joints as possible without<br />

disturbing them but shall not be dumped from the discharge bucket or hopper onto a joint assembly<br />

unless the hopper is well centered on the joint assembly.<br />

5. Should any concrete materials fall on or be worked into the surface of a completed slab, they shall<br />

be removed immediately by approved methods.<br />

C. Slip-Form Method:<br />

1. For the slip-form method, the concrete shall be placed with an approved crawler-mounted, slipform<br />

paver designed to spread, consolidate, and shape the freshly placed concrete in one<br />

complete pass of the machine so that a minimum of hand finishing will be necessary to provide a<br />

dense and homogeneous pavement in conformance with requirements of the plans and<br />

specifications. The concrete should be placed directly on top of the joint assemblies to prevent<br />

them from moving when the paver moves over them. Side forms and finishing screeds shall be<br />

adjustable to the extent required to produce the specified pavement edge and surface tolerance.<br />

The side forms shall be of dimensions, shape, and strength to support the concrete laterally for a<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

sufficient length of time so that no appreciable edge slumping will occur. Final finishing shall be<br />

accomplished while the concrete is still in the plastic state.<br />

2. It is the intent of the specification to produce a high quality, dense, long lasting, and smooth<br />

pavement suitable for the high speed operations of roughness-sensitive heavy jet aircraft. This<br />

requires that all joints, and particularly all longitudinal joints, meet the specified tolerance<br />

throughout their length. The Engineer will designate the paving lanes in an apron, taxiway, or the<br />

outer runway paving lanes to be used for the initial paving operations. In the event that slumping or<br />

sloughing occurs behind the paver or if there are any other structural or surface defects which, in<br />

the opinion of the Engineer, cannot be corrected within permissible tolerances, the Engineer may<br />

halt having operations until proper adjustment of the equipment or procedures have been made. In<br />

the event that satisfactory procedures and pavement are not achieved after more than 1,000 linear<br />

feet of single lane paving, the Contractor shall complete the balance of the work with the use of<br />

standard metal forms and the formed method of placing and curing.<br />

D. Strike-Off of Concrete and Placement of Reinforcement: Following the placing of the concrete, it shall be<br />

struck off to conform to the cross section shown on the plans and to an elevation such that when the<br />

concrete is properly consolidated and finished, the surface of the pavement shall be at the elevation<br />

shown on the plans. All steel joints and in “R” reinforced slabs shall be mounted on chairs at the proper<br />

elevations and the chairs shall be firmly fixed to the base course well in advance of the paving operations.<br />

Reinforcing steel, at the time concrete is placed, shall be free of mud, oil, or other organic matter that may<br />

adversely affect or reduce bond. Reinforcing steel with rust, mill scale, or a combination of both will be<br />

considered satisfactory, provided the minimum dimensions, weight, and tensile properties of a hand-wire<br />

brushed test specimen are not less than the applicable ASTM specification requirements.<br />

E. Joints:<br />

1. General:<br />

a. Longitudinal and Transverse Joints: Longitudinal and transverse joints shall be constructed<br />

as indicated on the plans and in accordance with these requirements. All joints shall be<br />

constructed true to line with their faces perpendicular to the surface of the pavement. Joints<br />

shall not vary more than ½ inch from a true line or from their designated position. The<br />

vertical surface of the pavement adjacent to all expansion joints shall be finished to a true<br />

plane and edged to a radius of ¼ inch or as shown on the plans. The surface across the<br />

joints shall be tested with a 10-foot straightedge as the joints are finished and any<br />

irregularities in excess of ¼ inch shall be corrected before the concrete has hardened.<br />

Transverse joints shall be at right angles to the centerline of the pavement and shall extend<br />

the full width of the slab. The transverse joints in succeeding lanes shall be placed in line<br />

with similar joints in the first lane. All joints shall be so prepared, finished, or cut to provide a<br />

groove of the width and depth shown on the plans. Concrete edge slump shall not exceed<br />

¼”.<br />

b. Tie Bars: Tie bars shall consist of deformed bars installed principally in longitudinal joints<br />

as shown on the plans. Tie bars shall be placed at right angles to the centerline of the<br />

concrete slab and shall be spaced at intervals of 30 inches, unless otherwise specified.<br />

They shall be held in position parallel to the pavement surface and midway between the<br />

surfaces of the slab. These bars shall not be painted, greased or enclosed in sleeves.<br />

c. Dowel Bars: Dowel bars or other load-transfer units of an approved type shall be placed<br />

across transverse or other joints in the manner as specified on the plans. They shall be of<br />

the dimensions and spacings as shown and held rigidly in the middle of the slab depth in<br />

the proper horizontal and vertical alignment by an approved assembly device to be left<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2. Installation:<br />

permanently in place. The “chair” portion of the assembly shall be sloped at the thickened<br />

edges and shall be delivered pre-manufactured with a slope designed to keep the dowel<br />

bars at a uniform depth from the top of the slab. The dowel or load-transfer and joint<br />

devices shall be rigid enough to permit complete assembly as a unit ready to be lifted and<br />

placed into position. A metal, or other type, dowel expansion cap or sleeve shall be<br />

furnished for each dowel bar used with expansion joints. These caps shall be substantial<br />

enough to prevent collapse and shall be placed on the ends of the dowels as shown on the<br />

plans. The caps or sleeves shall fit the dowel bar tightly and the closed end shall be<br />

watertight. The portion of each dowel painted with rust preventive paint, as required in this<br />

specification, shall be thoroughly coated with asphalt MC-70, or an approved lubricant, to<br />

prevent the concrete from binding to that portion of the dowel. If free-sliding plastic-coated<br />

or steel dowels are used, a lubrication bond breaker shall be used except when approved<br />

pullout tests indicate it is not necessary.<br />

a. The top of an assembled joint device shall be set at the proper distance below the<br />

pavement surface and the elevation shall be checked. Such devices shall be set to the<br />

required position and line and shall be securely held in place by stakes or other means<br />

during the pouring and finishing of the concrete. The premolded joint material shall be<br />

placed and held in a vertical position; if constructed in sections, there shall be no offsets<br />

between adjacent units. Dowel bars shall be checked for exact position and alignment as<br />

soon as the joint device is staked in place, and the device shall be tested to determine<br />

whether it is firmly supported. The maximum permissible tolerance on dowel bar alignment<br />

in each plane, horizontal and vertical, shall not exceed 2 percent or ¼ inch (6mm) per foot<br />

of a dowel bar. The most effective way to obtain proper alignment is with well-fabricated<br />

dowel baskets and dowel assemblies.<br />

b. All joints in concrete pavements shall be sawed and beveled; the joints shall be cut as<br />

shown on the plans. Equipment shall be as described in this specification. The circular<br />

cutter shall be capable of cutting a groove in a straight line and shall produce a slot at least<br />

1/8 inch wide and to the depth shown on the plans. When shown on the plans or required<br />

by the specifications, the top portion of the slot or groove shall be widened by means of a<br />

second shallower cut to provide adequate space for joint sealers. When shown on the plans<br />

or required by the specifications, the top portion of the joint shall be beveled by a third cut.<br />

Sawing of the joints shall commence as soon as the concrete has hardened sufficiently to<br />

permit cutting without chipping, spalling, or tearing. Sawing shall be carried on both during<br />

the day and night as required. The joints shall be sawed at the required spacing<br />

consecutively in sequence of the concrete placement, unless otherwise approved by the<br />

Engineer.<br />

3. Longitudinal Joints:<br />

a. <strong>Construction</strong>: Longitudinal construction joints necessary for lane construction shall be<br />

formed against suitable side forms (made of steel) without keyways, as indicated in the<br />

plans. When the concrete is placed using slip-form pavers, dowels or tie bars shall be as<br />

shown on the drawings. Where butt-type joints with dowels are designated, the dowels for<br />

this type shall be painted and greased. The edges of the joint shall be finished with a<br />

grooving tool or edging tool. <strong>Construction</strong> joints shall be sawed to provide a groove at the<br />

top conforming to the details and dimensions indicated on the plans. Provisions shall be<br />

made for the installation of tie bars as noted on the plans. Dowels or tie bars shall be<br />

installed in a manner that does not damage the concrete. Dowels or tie bars shall be<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

installed by drilling concrete and shall be epoxy anchored in an approved manner. Submit<br />

epoxy to Engineer for review.<br />

b. Contraction on Weakened-Plane Type: The longitudinal groove sawed in the top of the slab<br />

shall be installed where indicated on the drawings. It shall be sawed with approved<br />

equipment in the hardened concrete to the dimensions required. The sawed groove shall be<br />

straight and have uniform width and depth. The groove shall be clean cut so that spalling<br />

will be avoided at intersection with transverse joints, dowels and tie bars shall be installed<br />

across these joints where indicated on the plans.<br />

c. Expansion: Longitudinal expansion joints shall be installed as indicated on the plans. The<br />

premolded filler, of the thickness as shown on the plans, shall extend for the full depth and<br />

width of the slab at the joint, except for space for sealant at the top of the slab. The filler<br />

shall be securely staked or fastened into position perpendicular to the proposed finished<br />

surface. After the concrete has been placed and struck off, all concrete shall be cleaned<br />

from the top of the joint material. Before the pavement is opened to traffic, this space shall<br />

be swept clean and filled with specified joint sealing material. The edges of the joint shall be<br />

finished and tooled while the concrete is still plastic.<br />

4. Transverse Joints:<br />

a. Expansion: Transverse expansion joints shall be installed at the locations and spacing as<br />

shown on the plans. The joints shall be installed at right angles to the centerline and<br />

perpendicular to the surface of the pavement. The joints shall be installed and finished to<br />

ensure complete separation of the slabs. Expansion joints shall be of a premolded type<br />

conforming to these specifications and with the plans and shall be the full width of the<br />

pavement strip.<br />

All concrete shall be cleaned from the top of the joint material. Before the pavement is<br />

opened to traffic, this space shall be swept clean and filled with approved joint sealing<br />

material.<br />

All devices used for the installation of expansion joints shall be approved by the Engineer.<br />

They shall be easily removable without disturbing the concrete and held in proper<br />

transverse and vertical alignment. Immediately after forms are removed, any concrete<br />

bridging the joint space at the ends shall be removed for the full width and depth of the joint.<br />

When specified, expansion joints shall be equipped with dowels of the dimensions and at<br />

the spacing and location indicated on the plans. The dowels shall be firmly supported in<br />

place and accurately aligned parallel to the subgrade and the centerline of the pavement by<br />

means of a dowel assembly, which will remain in the pavement and will ensure that the<br />

dowels are not displaced during construction.<br />

b. Contraction: Transverse contraction joints shall be installed at the locations and spacing as<br />

shown on the plans. These joints will be installed by sawing a groove into the concrete<br />

surface after the concrete has hardened in the same manner as specified in this<br />

specification. Dowel bar assemblies shall be installed, when required, as shown on the<br />

plans.<br />

c. <strong>Construction</strong>: Transverse construction joints shall be installed at the end of each day’s<br />

placing operations and at any other points within a paving lane when concrete placement is<br />

interrupted for more than 30 minutes or it appears that the concrete will obtain its initial set<br />

before fresh concrete arrives. When the installation of the joint can be planned in advance,<br />

it shall be located at a contraction or expansion joint. The joint shall not be allowed within 8<br />

feet (240 cm) of a regular spaced transverse joint. If the pouring of the concrete has been<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

stopped, causing a joint to fall within this limit, it shall not be installed; the fresh placed<br />

concrete shall be removed back to the 8-foot (240 cm) limit.<br />

F. Final Strike-Off, Consolidation and Finishing:<br />

1. Sequence: The sequence of operations shall be the strike-off and consolidation, floating and<br />

removal of laitance, straight edging, and final surface finish. The addition of superficial water to the<br />

surface of the concrete to assist in finishing operations generally will not be permitted. If the<br />

application of water to the surface is permitted, it shall be applied as a fog spray by means of<br />

approved spray equipment.<br />

2. Finishing at Joints: The concrete adjacent to joints shall be compacted or firmly placed without<br />

voids or segregation against the joint material; it shall be firmly placed without voids or segregation<br />

under and around all load-transfer devices, joint assembly units, and other features designed to<br />

extend into the pavement. Concrete adjacent to joints shall be mechanically vibrated as required in<br />

this specification. After the concrete has been placed and vibrated adjacent to the joints, the<br />

finishing machine shall be operated in a manner to avoid damage of misalignment of joints. If<br />

uninterrupted operations of the finishing machine, to, over, and beyond the joints, cause<br />

segregation of concrete, damage to, or misalignment of the joints, the finishing machine shall be<br />

stopped when the screed is approximately 8 inches from the joint. Segregated concrete shall be<br />

removed from the front of and off the joint, the screed shall be lifted and set directly on top of the<br />

joint, and the forward motion of the finishing machine shall be resumed. Thereafter, the finishing<br />

machine may be run over the joint without lifting the screed, provided there is no segregated<br />

concrete immediately between the joint and the screed or on top of the joint.<br />

3. Machine Finishing: The concrete shall be spread as soon as it is placed, and it shall be struck off<br />

and screeded by an approved finishing machine. The machine shall go over each area as many<br />

times and at such intervals as necessary to give the proper consolidation and to leave a surface of<br />

uniform texture. Excessive operation over a given area shall be avoided. When side forms are<br />

used, the tops of the forms shall be kept clean by an effective device attached to the machine, and<br />

the travel of the machine on the forms shall be maintained true without lift, wobbling, or other<br />

variation tending to affect the precision finish. During the first pas of the finishing machine, a<br />

uniform ridge of concrete shall be maintained ahead of the front screed for its entire length. When<br />

in operation, the screed shall be moved forward with a combined longitudinal and transverse<br />

shearing motion, always moving in the direction in which the work is progressing, and so<br />

manipulated that neither end is raised from the side forms during the striking-off process. If<br />

necessary, this shall be repeated until the surface is of uniform texture, true to grade and cross<br />

section, and free from porous areas.<br />

4. Hand Finishing: Hand finishing methods will not be permitted, except under the following<br />

conditions: in the event of breakdown of the mechanical equipment, hand methods may be used to<br />

finish the concrete already deposited on the grade; in the areas of narrow widths or of irregular<br />

dimensions where operation of mechanical equipment is impractical. Concrete, as soon as placed,<br />

shall be struck off and screeded. An approved portable screed shall be used. A second screed<br />

shall be provided for striking off the bottom layer of concrete when reinforcement is used.<br />

The screed for the surface shall be at least 2 feet longer than the maximum width of the slab to be<br />

struck off. It shall be of approved design, sufficiently rigid to retain its shape, and shall be<br />

constructed either of metal or of other suitable material covered with metal. Consolidation shall be<br />

attained by the use of a suitable vibrator.<br />

5. Floating: After the concrete has been struck off and consolidated, it shall be further smoothed,<br />

trued, and consolidated by means of a longitudinal float, using one of the following methods:<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

a. Hand Method: The hand-operated longitudinal float shall not be less than 12 feet in length<br />

and 6 inches in width, properly stiffened to prevent flexibility and warping. The longitudinal<br />

float, operated from foot bridges resting on the side forms and spanning but not touching<br />

the concrete, shall be worked with a sawing motion, while held in a floating position parallel<br />

to the pavement centerline and passing gradually from one side of the pavement to the<br />

other. Forward movement along the centerline of the pavement shall be in successive<br />

advances of not more than one-half the length of the float. Any excess water or soupy<br />

material shall be wasted over the pavement edge on each pass.<br />

b. Mechanical Method: The Contractor may use a machine composed of a cutting and<br />

smoothing float(s), suspended from and guided by a rigid frame. The frame shall be carried<br />

by four or more visible wheels riding on, and constantly in contact with, the side forms or<br />

pavement subgrade. If necessary, long-handled floats having blades not less than 5 feet<br />

(150 cm) in length and 6 inches (150 mm) in width may be used to smooth and fill in opentextured<br />

areas in the pavement. Long-handled floats shall not be used to float the entire<br />

surface of the pavement in lieu of mechanical methods. When strike-off and consolidation<br />

are done by hand and the crown of the pavement will not permit the use of the longitudinal<br />

float, the surface shall be floated transversely by means of a long-handled float. Care shall<br />

be taken not to work the crown out of the pavement during operation. After floating, any<br />

excess water and laitance shall be removed from the surface of the pavement by a<br />

straightedge 10 feet (3 m) or more in length. Successive drags shall be lapped one-half the<br />

length of the blade.<br />

6. Straightedge Testing and Surface Correction: After the pavement has been struck off and<br />

consolidated and while the concrete is still plastic, it shall be tested for trueness with a 16-foot<br />

straightedge. For this purpose the Contractor shall furnish and use an accurate 16-foot<br />

straightedge swung from handles 3 feet (90 cm) longer than one-half the width of the slab. The<br />

straightedge shall be held in contact with the surface in successive positions parallel to the<br />

centerline and the whole area gone over from one side of the slab to the other, as necessary.<br />

Advancing shall be in successive stages of not more than one-half the length of the straightedge.<br />

Any excess water and laitance shall be removed from the surface of the pavement. Any<br />

depressions shall be immediately filled with freshly mixed concrete, struck off, consolidated and<br />

refinished. High areas shall be cut down and refinished. Special attention shall be given to assure<br />

that the surface corrections shall continue until the entire surface is found to be free from<br />

observable departures from the straightedge and until the slab conforms to the required grade and<br />

cross section. The use of long-handled wood floats shall be confined to a minimum; they may be<br />

used only in emergencies and in areas not accessible to finishing equipment.<br />

G. Evaporation Retarder: Apply to concrete surfaces if hot, dry, or windy conditions cause moisture loss<br />

approaching 0.2 lb/sq. ft. x h before and during finishing operations. Apply according to manufacturer's<br />

written instructions after placing, screeding, and bull floating or darbying concrete, but before float<br />

finishing.<br />

H. Pavement Tolerances: Comply with tolerances in ACI 330.1.<br />

3.3 FINISHES/SURFACE TEST<br />

A. Broom Finish: If the pavement surface texture is to be a type of broom finish, it shall be applied when the<br />

water sheen has practically disappeared. The equipment shall operate transversely across the pavement<br />

surface, providing corrugations that are uniform in appearance and approximately 1/16 of an inch (2 mm)<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

in depth. It is important that the texturing equipment not tear or unduly roughen the pavement surface<br />

during the operation. Any imperfections resulting from the texturing operation shall be corrected.<br />

B. Surface Test: As soon as the concrete has hardened sufficiently, the pavement surface shall be tested<br />

with a 16-foot straightedge or other specified device. Areas in a slab showing high spots of more than ¼<br />

inch but not exceeding ½ inch in 16 feet shall be marked and immediately ground down with an approved<br />

grinding machine to an elevation that will fall within the tolerance of ¼ inch or less. Where the departure<br />

from correct cross section exceeds ½ inch, the pavement shall be removed and replaced at the expense<br />

of the Contractor when so directed by the Engineer.<br />

3.4 CURING<br />

Any area of section so removed shall not be less than 10 feet in length nor less than the full width of the<br />

lane involved. When it is necessary to remove and replace a section of pavement, any remaining portion<br />

of the slab adjacent to the joints that is less than 10 feet in length shall also be removed and replaced.<br />

A. Immediately after the finishing operations have been completed and marring of the concrete will not occur,<br />

the entire surface of the newly place concrete shall be cured in accordance with one of the methods<br />

below. In all cases in which curing requires the use of water, the curing shall have prior right to all water<br />

supply or supplies. Failure to provide sufficient cover material of whatever kind the Contractor may elect to<br />

use, or lack of water to adequately take care of both curing and other requirements, shall be cause for<br />

immediate suspension of concreting operations. The concrete shall not be left exposed for more than ½<br />

hour during the curing period. The following are alternate approved methods for curing concrete<br />

pavements.<br />

1. Impervious Membrane Method: The entire surface of the pavement shall be sprayed uniformly with<br />

white pigmented curing compound immediately after the finishing of the surface and before the set<br />

of the concrete has taken place. The curing compound shall not be applied during rainfall. Curing<br />

compound shall be applied by mechanical sprayers under pressure at the rate of 1 gallon to not<br />

more than 150 square feet. The spraying equipment shall be of the fully atomizing type equipped<br />

with a tank agitator. At the time of use, the compound shall be in a thoroughly mixed condition with<br />

the pigment uniformly dispersed throughout the vehicle. During application the compound shall be<br />

stirred continuously by effective mechanical means. Hand spraying of odd widths or shapes and<br />

concrete surfaces exposed by the removal of forms will be permitted. Curing compound shall not<br />

be applied to the inside faces of joints to be sealed, but approved means shall be used to ensure<br />

proper curing for 72 hours. The curing compound shall be of such character that the film will<br />

harden within 30 minutes after application. Should the film become damaged from any cause within<br />

the required curing period, the damaged portions shall be repaired immediately with additional<br />

compound. Upon removal of side forms, the sides of the exposed slabs shall be protected<br />

immediately to provide a curing treatment equal to that of the surface.<br />

2. Polyethylene Films: The top surface and sides of the pavement shall be entirely covered with<br />

polyethylene sheeting. The units shall be lapped at least 18 inches. The sheeting shall be placed<br />

and weighted to cause it to remain in contact with the surface covered. The sheeting shall have<br />

dimensions that will extend at least twice the thickness of the pavement beyond the edges of the<br />

pavement. Unless otherwise specified, the sheeting shall be maintained in place for 72 hours after<br />

the concrete has been placed.<br />

3. Waterproof Paper: The top surface and sides of the pavement shall be entirely covered with<br />

waterproofed paper. The units shall be lapped at least 18 inches. The paper shall be placed and<br />

weighted to cause it tom remain in contact with the surface covered. The paper shall have<br />

dimensions that will extend at least twice the thickness of the pavement beyond the edges of the<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

slab. The surface of the pavement shall be thoroughly wetted prior to placing of the paper. Unless<br />

otherwise specified, the paper shall be maintained in place for 72 hours after the concrete has<br />

been placed.<br />

4. White Burlap-Polyethylene Sheets: The surface of the pavement shall be entirely covered with the<br />

sheeting. The sheeting used shall be such length (or width) that it will extend at least twice the<br />

thickness of the pavement beyond the edges of the slab. The sheeting shall be placed so that the<br />

entire surface and both edges of the slab are completely covered. The sheeting shall be placed<br />

and weighted to remain in contact with the surface covered, and the covering shall be maintained<br />

fully wetted an in position for 72 hours after the concrete has been placed.<br />

B. When concrete is being placed and the air temperature may be expected to drop below 40 F, a sufficient<br />

supply of thermal blankets shall be provided along the work. Any time the temperature may be expected to<br />

reach the freezing point during the day or night, the blankets so provided shall be spread over all<br />

pavement less than 3 days old to prevent freezing of the concrete. The period of time such protection shall<br />

be maintained shall not be less than 3 days. A minimum of 3 days is required when high, early strength<br />

concrete is used. The Contractor shall be responsible for the quality and strength of the concrete placed<br />

during cold weather, and any concrete injured by frost action shall be removed and replaced at the<br />

Contractor’s expense.<br />

3.5 REMOVING FORMS<br />

A. Unless otherwise specified, forms shall not be removed from freshly placed concrete until it has set for at<br />

least 12 hours, except where auxiliary forms are used temporarily in widened areas. Forms shall be<br />

removed carefully to avoid damage to the pavement. After the forms have been removed, the sides of the<br />

slab shall be cured as outlined in one of the methods indicated in this specification. Major honeycombed<br />

areas shall be considered as defective work and shall be removed and replaced. Any area or section so<br />

removed shall not be less than 10 feet in length nor less than the full width of the lane involved. When it is<br />

necessary to remove and replace a section of pavement, any remaining portion of the slab adjacent to the<br />

joints that is less than 10 feet in length shall also be removed and replaced.<br />

3.6 SEALING JOINTS:<br />

A. The joints in the pavement shall be sealed in accordance with this specification prior to opening to traffic of<br />

any nature including construction traffic.<br />

3.7 PROTECTION OF PAVEMENT<br />

A. The Contractor shall protect the pavement and its appurtenances against both public traffic and traffic<br />

caused by the Contractor’s employees and agents. This shall include watchmen to direct traffic and the<br />

erection and maintenance of warning signs, lights, pavement bridges, or crossovers, etc. The plans or<br />

special provisions will indicate the location and type of device or facility required to protect the work and<br />

provide adequately for traffic. Any damage to the pavement occurring prior to final acceptance shall be<br />

repaired or the pavement replaced at the Contractor’s expense. In order that the concrete be properly<br />

protected against the effects of rain before the concrete is sufficiently hardened, the Contractor will be<br />

required to have available at all times materials for the protection of edges and surfaces of the<br />

unhardened concrete. Such protective materials shall consist of rolled polyethylene sheeting at 4 mils (0.1<br />

mm) thick of sufficient length and width to cover the plastic concrete slab and any edges. The sheeting<br />

may be mounted on either the paver or a separate movable bridge from which it can be unrolled without<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

dragging over the plastic concrete surface. When rain appears imminent, all paving operations shall stop<br />

and all available personnel shall begin covering the surface of the unhardened concrete with the protective<br />

covering.<br />

3.8 OPENING TO TRAFFIC<br />

A. The pavement will not be opened to traffic until test specimens molded and cured in accordance with<br />

ASTM C 31 have attained a flexural strength of 550 pounds per square inch when tested in accordance<br />

with ASTM C 78 and as indicated on the Drawings. Prior to opening to traffic, the pavement shall be<br />

cleaned.<br />

3.9 SURFACE TOLERANCES<br />

A. Extreme care must be exercised in all phases of the operation to assure the pavement will pass the<br />

specified tolerances. The following tolerances are applicable:<br />

1. Lateral deviation from established alignment of the pavement edge shall not exceed plus or minus<br />

0.10 foot in any lane.<br />

2. Vertical deviation from established grade shall not exceed plus or minus 0.04 foot at any point.<br />

3. Surface smoothness deviations shall not exceed ¼ inch from a 16-foot straightedge placed in any<br />

direction, including placement along and spanning any pavement joint or edge.<br />

3.10 ACCEPTANCE SAMPLING AND TESTING<br />

A. Testing will be on a lot basis, which will be 500 CY of concrete placed or one half days work, whichever is<br />

less. Concrete samples shall be furnished by the Contractor for each lot and shall be taken in the field to<br />

determine the consistency, air content, and strength of concrete. Flexural test beams shall be made for<br />

each lot. Each group of test beams shall be molded from the same batch of concrete and shall consist of<br />

six test beams molded from the same batch of concrete to provide two flexural strength tests at each test<br />

age and two beams to be held in reserve. Each set of beams shall be identified as to date of placement,<br />

time of day, mix and ambient temperature, batch number, slump, until weight and air content. The<br />

specimen shall be made in accordance with ASTM C 31. However, at the start of paving operations and<br />

when the aggregate source, aggregate characteristics, or mix design is changed, additional groups of test<br />

beams may be required until the Engineer is satisfied that the concrete mixture being used complies with<br />

the strength requirements of these specifications. Test ages will be 7 days and 28 days.<br />

The flexural strength of the concrete for each lot shall be tested and shall meet the following requirements:<br />

(1) the average of two strength tests for each lot, test at the end of 28 days, shall have an average flexural<br />

strength equal to or greater than the specified flexural strength; (2) none of the beams tested at the end of<br />

28 days shall have a flexural strength less than 700 psi. Specimens that are obviously defective shall not<br />

be considered in the determination of the strength. When it appears that the test specimens will fail to<br />

conform to the requirements for strength, the Engineer shall have the right to order changes in concrete<br />

sufficient to increase the strength to meet the established requirements. When a satisfactory relationship<br />

between 7-day and 28-day strengths has been established and approved, the 7-day test results may be<br />

used as an indication of the 28-day strengths. However, the 7-day test results will not replace the results<br />

of the 28-day tests if the 28-day results fall below the requirements. All acceptance testing will be<br />

performed by the Owner’s laboratory, which will have full authority for determining compliance with the<br />

specified flexural strength shall be removed and replaced at the Contractor’s expense.<br />

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3.11 DEFECTIVE WORK<br />

A. Defective work shall be corrected by the Contractor prior to acceptance of the work.<br />

1. Random Cracks: Concrete slabs containing random cracks from any cause shall be removed and<br />

replaced at Contractor’s expense.<br />

2. Tolerances Deficiencies: Concrete pavement that does not meet the specified tolerances for edge<br />

slump, horizontal or vertical alignment, or surface smoothness shall be removed and replaced as<br />

directed by the Engineer.<br />

3. Damaged Joints: Concrete joints which are damaged by wrecking forms, mis-sawing, improper<br />

finishing techniques, construction traffic or other causes shall be repaired as directed by the<br />

Engineer. If in the Engineer’s opinion conditions warrant, defective concrete shall be removed and<br />

replaced as directed at Contractor’s expense.<br />

4. Deficient Strength: Concrete pavement which does not meet the required flexural strength as<br />

determined in this specification shall be removed and replaced at Contractor’s expense. No<br />

adjustment will be made for pavement deficient in flexural strength.<br />

5. Concrete pavement not meeting the specified slump and air entrapment requirements installed<br />

without authorization by the Engineer is subject to removal and replacement at Contractor’s<br />

expense.<br />

PART 4 - MEASUREMENT AND PAYMENT<br />

4.1 GENERAL<br />

A. Measurement and payment shall be based on the units listed on the Bid Form and shall include full<br />

compensation for furnishing all materials, all preparation, assembly, and installation of these materials,<br />

and for all labor, equipment, tools, and incidentals necessary to complete each item.<br />

END OF SECTION 02751<br />

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SECTION 02763 - PAVEMENT MARKINGS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes painted markings applied to asphalt and concrete pavement.<br />

B. Related Requirements:<br />

1. Section 02512 "Hot Mix Asphalt" for painting on asphalt.<br />

2. Section 09912 "Interior Painting" for painting interior concrete surfaces other than pavement.<br />

C. Comply with Section 84 of the Caltrans Standard Specifications, latest edition.<br />

1.3 PREINSTALLATION MEETINGS<br />

A. Preinstallation Conference: Conduct conference at Project site.<br />

1. Review methods and procedures related to marking pavement including, but not limited to, the<br />

following:<br />

1.4 ACTION SUBMITTALS<br />

a. Pavement aging period before application of pavement markings.<br />

b. Review requirements for protecting pavement markings, including restriction of traffic during<br />

installation period.<br />

A. Product Data: For each type of product.<br />

1. Include technical data and tested physical and performance properties.<br />

1.5 QUALITY ASSURANCE<br />

A. Regulatory Requirements: Comply with materials, workmanship, and other applicable requirements per<br />

Caltrans.<br />

1. Measurement and payment provisions and safety program submittals included in standard<br />

specifications do not apply to this Section.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.6 FIELD CONDITIONS<br />

A. Environmental Limitations: Proceed with pavement marking only on clean, dry surfaces and at a minimum<br />

ambient or surface temperature of 40 deg F (4.4 deg C) for alkyd materials and 55 deg F (12.8 deg C) for<br />

water-based materials, and not exceeding 95 deg F (35 deg C) .<br />

PART 2 - PRODUCTS<br />

2.1 PAVEMENT- MARKING PAINT<br />

A. Pavement-Marking Paint: Alkyd-resin type, lead and chromate free, ready mixed, complying with<br />

AASHTO M 248, Type N; colors complying with FS TT-P-1952.<br />

1. Color: yellow for stripping and pavement markings; blue and white for handicap striping as<br />

indicated.<br />

B. VOC Content: Pavement markings used on building interior shall have a VOC content of 150 g/L or less.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Verify that pavement is dry and in suitable condition to begin pavement marking according to<br />

manufacturer's written instructions.<br />

B. Proceed with pavement marking only after unsatisfactory conditions have been corrected.<br />

3.2 PAVEMENT MARKING<br />

A. Do not apply pavement-marking paint until layout, colors, and placement have been verified with Architect.<br />

B. Allow paving to age for a minimum of 30 days before starting pavement marking.<br />

C. Sweep and clean surface to eliminate loose material and dust.<br />

D. Apply paint with mechanical equipment to produce pavement markings, of dimensions indicated, with<br />

uniform, straight edges. Apply at manufacturer's recommended rates to provide a minimum wet film<br />

thickness of 15 mils (0.4 mm) .<br />

1. Apply graphic symbols and lettering with paint-resistant, die-cut stencils, firmly secured to<br />

pavement. Mask an extended area beyond edges of each stencil to prevent paint application<br />

beyond the stencil. Apply paint so that it cannot run beneath the stencil.<br />

2. Broadcast glass beads uniformly into wet markings at a rate of 6 lb/gal. (0.72 kg/L).<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.3 PROTECTING AND CLEANING<br />

A. Protect pavement markings from damage and wear during remainder of construction period.<br />

B. Clean spillage and soiling from adjacent construction using cleaning agents and procedures<br />

recommended by manufacturer of affected construction.<br />

END OF SECTION 02763<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02764 - PAVEMENT JOINT SEALANTS<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. All materials and methods shall comply with the following specifications based on pavement type:<br />

1. Caltrans Standard Specifications, May 2006 edition, section 40.<br />

B. Where conflicts exist between this spec and those reference sections above, the above sections shall<br />

govern.<br />

C. This Section includes cold-applied pavement joint sealants in the following locations.<br />

1. Portland cement concrete pavement expansion, contraction and construction joints.<br />

2. Joints between Portland cement concrete and asphalt pavement.<br />

1.2 SUBMITTALS<br />

A. Product Data: For each product indicated.<br />

B. Product certificates.<br />

C. Sealant compatibility and adhesion test reports.<br />

D. Product/Workmanship Joint Sealant Warranty<br />

1.3 QUALITY ASSURANCE<br />

A. Sealant Compatibility and Adhesion Testing: Use sealant manufacturer's standard test methods to<br />

determine whether priming and other specific joint preparation techniques are required to obtain rapid,<br />

optimum adhesion of joint sealants to joint substrates.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Subject to compliance with requirements, provide the product specified or approved equal.<br />

2.2 MATERIALS, GENERAL<br />

A. Compatibility: Provide joint sealants, backings, and other related materials that are compatible with one<br />

another and with joint substrates under conditions of service and application, as demonstrated by<br />

sealant manufacturer based on testing and field experience.<br />

1. Primers: Product recommended in writing by joint sealant manufacturer for adhesion of sealant<br />

to joint substrates indicated, as determined from sealant compatibility and adhesion tests and<br />

prior experience.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Joint-Sealant Backer Materials: Nonstaining; compatible with joint substrates, sealants, primers, and<br />

other joint fillers; and approved for applications indicated by joint sealant manufacturer based on field<br />

experience and laboratory testing.<br />

1. Round Backer Rods for Cold-Applied Sealants: ASTM D 5249, Type 3, of diameter and density<br />

required to control sealant depths and prevent bottom-side adhesion of sealant.<br />

2.3 COLD-APPLIED JOINT SEALANTS<br />

A. Self-Leveling Silicone Sealant for Concrete and Asphalt: ASTM D 5893, Type SL, single-component,<br />

low-modulus, neutral-curing, self-leveling silicone sealant.<br />

1. Product:<br />

a. Dow Corning; 890-SL.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Clean out joints immediately before installing joint sealants.<br />

B. Joint Priming: Prime joint substrates where indicated or recommended in writing by joint sealant<br />

manufacturer, based on sealant compatibility and adhesion tests and prior experience. Confine primers<br />

to areas of joint-sealant bond; do not spill primers or allow them to migrate onto adjoining surfaces.<br />

C. Sealant Installation: Comply with applicable recommendations in ASTM C 1193.<br />

D. Install backer materials to support sealants during application and at position required to produce<br />

optimum sealant movement capability.<br />

1. Do not leave gaps between ends of backer materials.<br />

2. Do not stretch, twist, puncture, or tear backer materials.<br />

3. Remove absorbent backer materials that have become wet before sealant application and<br />

replace them with dry materials.<br />

E. Install sealants at same time backer materials are installed.<br />

1. Place sealants so they directly contact and fully wet joint substrates.<br />

2. Completely fill recesses provided for each joint configuration.<br />

3. Produce uniform, cross-sectional shapes and depths optimize sealant movement capability.<br />

F. Tooling of Nonsag Sealants: Immediately after sealant application and before skinning or curing begins,<br />

tool sealants to form smooth, uniform beads of configuration indicated; to eliminate air pockets; and to<br />

ensure contact and adhesion of sealant with sides of joint.<br />

1. Remove excess sealants from surfaces adjacent to joint.<br />

2. Use tooling agents that are approved in writing by joint sealant manufacturer and that do not<br />

discolor sealants or adjacent surfaces.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

G. Clean excess sealants or sealant smears adjacent to joints as installation progresses by methods and<br />

with cleaning materials approved by manufacturers of joint sealants and of products in which joints<br />

occur.<br />

H. The Contractor shall furnish a separate extended full warranty covering the liquid silicone and<br />

installation (labor) performance for a period of five (5) years becoming effective the date the certificate<br />

of substantial completion (for the entire project) is issued. The extended warranties shall be issued<br />

jointly by the subcontractor responsible for the joint sealant work (if different from the Prime Contractor<br />

on this project) and the particular sealant manufacturer. The Extended Warranty shall include the<br />

specific wording identified below. The cost of these extended warranties shall be considered incidental<br />

to the cost of the concrete pavement. The extended warranty shall be submitted to the Owner prior to<br />

the Owner submitting payment of the final (project closeout) pay request to the Contractor. Failure to<br />

obtain and furnish the extended full warranty will result in the Owner withholding final payment until such<br />

warranties are submitted to the Owner.<br />

1. The pavement joint sealants shall continuously provide a watertight, resilient, and durable (no<br />

cracking, blistering, bubbling, or loss of bond to pavement joint walls) seal capable of<br />

maintaining these properties under repeated traffic and various weather conditions. The<br />

following list of criteria shall constitute the definition of joint sealant material and installation<br />

defects and/or failures over the life of any warranty period.<br />

2. Failure/Defect:<br />

a. Failure to prevent water from infiltrating pavement joint.<br />

b. Failure to prevent the intrusion of incompressibles into the joint.<br />

c. Failure to maintain bond, or in the case of compressible sealants, suitable contact, with<br />

sidewalls of the pavement.<br />

d. Material that cracks, splits, bubbles, or blisters.<br />

e. Material that fails to remain resilient and capable of rejecting incompressibles at all<br />

pavement temperatures.<br />

f. Material that is picked up by, or spread on adjacent horizontal pavement surfaces by,<br />

tires, rubber tired vehicular traffic, or the action of a power vacuum rotary brush pavement<br />

cleaning equipment, after the specified cure period.<br />

g. Material that remains or otherwise becomes tacky and allows the adherence of dust, dirt,<br />

small stones, or other similar contaminants.<br />

3. All pavement joint sealants exhibiting one or more of these characteristics shall be deemed<br />

unsatisfactory and therefore shall not be in conformance with any warranty performance<br />

requirements. Any pavement panel joint exhibiting any one or more of the failure/defect<br />

characteristics listed shall be replaced under warranty when the aggregate quantity of those<br />

defects occur over 8% or more of the panel joint length. The Owner will inspect the joints at<br />

least annually to record conditions. Should the aggregate length of defective joint reach 8% of<br />

its panel length warranty repairs/replacement will be required within 45 days or as soon<br />

thereafter as weather conditions permit. The Owner reserves the right to make temporary<br />

emergency repairs to prevent water intrusion and/or further significant deterioration without<br />

invalidating the warranty. Pavement joints exhibiting these characteristics shall be removed and<br />

replaced in a satisfactory manner at no additional cost to the Owner.<br />

PART 4 – MEASUREMENT AND PAYMENT<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

4.1 GENERAL<br />

A. Measurement and payment shall be based on the units listed on the Bid Form and shall include full<br />

compensation for furnishing all materials, all preparation, assembly, and installation of these materials,<br />

and for all labor, equipment, tools, and incidentals necessary to complete each item.<br />

END OF SECTION 02764<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 02821 - CHAIN-LINK FENCES AND GATES<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. There are two types of fences and gates to consider on site:<br />

1. AOA compliant: Per FAA Advisory Circular requirements for height, strength, and potential barbed<br />

wire. Refer to the following AC sections:<br />

a. F-162<br />

2. Non-AOA compliant: Any fence not approved by the FAA and the TSA.<br />

B. For fences shown on the plans to be AOA compliant, FAA AC F-162 shall govern over conflicts with<br />

information in this specification section.<br />

C. This Section includes the following:<br />

1. Chain-Link Fences: Industrial.<br />

2. Gates: Swing.<br />

1.2 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: Show locations, components, materials, dimensions, sizes, weights, and finishes of<br />

components. Include plans, gate elevations, sections, details of post anchorage, attachment, bracing, and<br />

other required installation and operational clearances.<br />

1.3 QUALITY ASSURANCE<br />

A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100,<br />

by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.<br />

B. UL Standard: Provide gate operators that comply with UL 325.<br />

C. Emergency Access Requirements: Comply with requirements of authorities having jurisdiction for<br />

automatic gate operators serving as a required means of access.<br />

PART 2 - PRODUCTS<br />

2.1 CHAIN-LINK FENCE FABRIC<br />

A. General: Height indicated on Drawings. Comply with ASTM A 392, CLFMI CLF 2445, and requirements<br />

indicated below:<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Steel Wire Fabric: Metallic-coated wire with a diameter of<br />

a. Mesh Size: 2 inches.<br />

b. Metallic (Zinc) Coating: ASTM A 392, Type II.<br />

2. Selvage: Twisted top and knuckled bottom.<br />

2.2 INDUSTRIAL FENCE FRAMING<br />

0.192.<br />

A. Posts and Rails: Comply with ASTM F 1043 for framing, ASTM F 1083 for Group IC round pipe, and the<br />

following:<br />

1. Group: IA, round steel pipe, Schedule 40.<br />

2. Fence Height: As shown on Drawings.<br />

3. Strength Requirement: Heavy industrial according to ASTM F 1043.<br />

4. Horizontal-Slide Gate Post: According to ASTM F 1184.<br />

5. Coating for Steel Framing:<br />

a. Metallic coating.<br />

2.3 TENSION WIRE<br />

A. General: Provide horizontal tension wire at top and bottom of fence fabric.<br />

B. Location: Extended along top of barbed wire arms and top of fence fabric for supporting barbed wire.<br />

C. Metallic-Coated Steel Wire: 0.177-inch-diameter,<br />

marcelled tension wire complying with ASTM A 817 and<br />

ASTM A 824.<br />

1. Metallic Coating: Type III, Zn-5-Al-MM alloy.<br />

2.4 INDUSTRIAL SWING GATES<br />

A. General: Comply with ASTM F 900 for single or double swing gate types.<br />

1. Metal Pipe and Tubing: Galvanized steel. Comply with ASTM F 1083 and ASTM F 1043 for<br />

materials and protective coatings.<br />

B. Frames and Bracing: Fabricate members from round, galvanized steel tubing with outside dimension and<br />

weight according to ASTM F 900 and the following:<br />

1. Gate Fabric Height: 2 inches less than adjacent fence height.<br />

2. Leaf Width: As indicated.<br />

3. Frame Members:<br />

a. Tubular Steel: 1.90 inches round.<br />

C. Frame Corner <strong>Construction</strong>:<br />

1. Welded with corner fittings and 5/16-inch- diameter, adjustable truss rods for panels 5 feet wide or<br />

wider].<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Extended Gate Posts and Frame Members: Extend gate posts and frame end members above top of<br />

chain-link fabric at both ends of gate frame 12 inches or as required to attach barbed wire assemblies.<br />

E. Hardware: Latches permitting operation from both sides of gate, hinges, center gate stops and keepers<br />

for each gate leaf more than 5 feet wide. Insert hardware items and accessories. Fabricate latches with<br />

integral eye openings for padlocking; padlock accessible from both sides of gate.<br />

2.5 FITTINGS<br />

A. General: Comply with ASTM F 626.<br />

B. Finish:<br />

1. Metallic Coating for Pressed Steel or Cast Iron: Not less than 1.2 oz. /sq. ft.<br />

2. Aluminum: Mill finish.<br />

2.6 BARBED WIRE<br />

A. Zinc-Coated Steel Barbed Wire: Comply with ASTM A 121; 2-point round barbs spaced not more than 4<br />

inches o.c.<br />

2.7 CAST-IN-PLACE CONCRETE<br />

A. Materials: Portland cement complying with ASTM C 150, Type I aggregates complying with ASTM C 33,<br />

and potable water.<br />

1. Concrete Mixes: Normal-weight concrete with not less than 3000-psi compressive strength (28<br />

days), 3-inch slump, and 1-inch maximum size aggregate.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. General: Install chain-link fencing to comply with ASTM F 567 and more stringent requirements specified.<br />

B. Post Excavation: Drill or hand-excavate holes for posts to diameters and spacings indicated, in firm,<br />

undisturbed soil.<br />

C. Post Setting: Set posts in concrete at indicated spacing into firm, undisturbed soil.<br />

1. Concrete Fill: Place concrete around posts to dimensions indicated and vibrate or tamp for<br />

consolidation. Protect aboveground portion of posts from concrete splatter.<br />

D. Terminal Posts: Locate terminal end, corner, and gate posts per ASTM F 567 and terminal pull posts at<br />

changes in horizontal or vertical alignment.<br />

E. Line Posts: Space line posts uniformly at 10 feet o.c.<br />

CHAIN-LINK FENCES AND GATES 02821 - 3<br />

zinc.


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

F. Post Bracing and Intermediate Rails: Install according to ASTM F 567. Install braces at end and gate<br />

posts and at both sides of corner and pull posts.<br />

G. Tension Wire: Install according to ASTM F 567, maintaining plumb position and alignment of fencing.<br />

H. Bottom Rails: Install, spanning between posts.<br />

I. Chain-Link Fabric: Apply fabric to outside of enclosing framework. Leave 1 inch between finish grade and<br />

surface and bottom selvage, unless otherwise indicated.<br />

J. Tie Wires: Attach wire per ASTM F 626. Bend ends of wire to minimize hazard to individuals and<br />

clothing.<br />

K. Fasteners: Install nuts for tension bands and carriage bolts on the side of the fence opposite the fabric<br />

side. Peen ends of bolts or score threads to prevent removal of nuts.<br />

L. Barbed Wire: Uniformly spaced , angled toward security side of fence. Pull wire taut and install securely to<br />

extension arms and secure to end post or terminal arms.<br />

3.2 GATE INSTALLATION<br />

A. Install gates according to manufacturer's written instructions, level, plumb, and secure for full opening<br />

without interference. Attach fabric as for fencing. Attach hardware using tamper-resistant or concealed<br />

means. Install ground-set items in concrete for anchorage. Adjust hardware for smooth operation and<br />

lubricate where necessary.<br />

PART 4 - MEASUREMENT AND PAYMENT<br />

A. Measurement and payment shall be based on the units listed on the Bid Form and shall include full<br />

compensation for furnishing all materials, all preparation, assembly, and installation of these materials,<br />

and for all labor, equipment, tools, and incidentals necessary to complete each item.<br />

END OF SECTION 02821<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 03300 - CAST-IN-PLACE CONCRETE<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section specifies cast-in place concrete, including formwork, reinforcement, concrete materials,<br />

mixture design, placement procedures, and finishes.<br />

B. Curing and sealing compounds for interior and exterior concrete surfaces.<br />

C. See Division 2 Section "Earthwork" for drainage fill under slabs-on-grade.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

1. Submit manufacturer’s product data, including surface preparation and application instructions for<br />

curing and sealing compounds.<br />

B. Design Mixtures: For each concrete mixture.<br />

C. Shop Drawings: For steel reinforcement. Material test reports.<br />

D. Curing and Sealing Compound Manufacturer’s Qualifications.<br />

1.4 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: A firm experienced in manufacturing ready-mixed concrete products and that<br />

complies with ASTM C 94/C 94M requirements for production facilities and equipment.<br />

B. ACI Publications: Comply with the following unless modified by requirements in the Contract Documents:<br />

1. ACI 301, "Specification for Structural Concrete”, Sections 1 through 5.<br />

2. ACI 117, "Specifications for Tolerances for Concrete <strong>Construction</strong> and Materials."<br />

C. Preinstallation Conference: Conduct conference at Project site.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.5 DELIVERY, STORAGE, AND HANDLING<br />

A. Delivery, store and handle concrete curing and sealing compounds per manufacturer’s recommendations.<br />

1. Delivery: Deliver materials to site in manufacturer’s original, unopened containers and packaging,<br />

with labels clearly identifying product name and manufacturer.<br />

2. Storage: Store materials in clean, dry area in accordance with manufacturer’s instructions. Keep<br />

containers sealed until ready for use.<br />

3. Handling: Protect materials during handling and application to prevent damage or contamination.<br />

1.6 ENVIRONMENTAL REQUIREMENTS<br />

A. Do not apply curing and sealing compound when concrete surface or air temperatures are below 40<br />

degrees F (4 degrees C).<br />

B. Do not apply curing and sealing compound when material temperature is below 50 degrees F (10 degrees<br />

C).<br />

PART 2 - PRODUCTS<br />

2.1 FORM-FACING MATERIALS<br />

A. Smooth-Formed Finished Concrete: Form-facing panels that will provide continuous, true, and smooth<br />

concrete surfaces. Furnish in largest practicable sizes to minimize number of joints.<br />

B. Rough-Formed Finished Concrete: Plywood, lumber, metal, or another approved material. Provide<br />

lumber dressed on at least two edges and one side for tight fit.<br />

2.2 STEEL REINFORCEMENT<br />

A. Reinforcing Bars: Per ASTM A 615/A 615M, Grade 60 (Grade 420) , deformed.<br />

B. Plain-Steel Welded Wire Reinforcement: Per ASTM A 185, plain, fabricated from as-drawn steel wire into<br />

flat sheets.<br />

C. Bar Supports: Bolsters, chairs, spacers, and other devices for spacing, supporting, and fastening<br />

reinforcing bars and welded wire reinforcement in place. Manufacture bar supports from steel wire,<br />

plastic, or precast concrete according to CRSI's "Manual of Standard Practice."<br />

2.3 CONCRETE MATERIALS<br />

A. Cementitious Material: Use the following cementitious materials, of the same type, brand, and source,<br />

throughout Project:<br />

1. Portland Cement: Per ASTM C 150, Type I or II.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Coarse Aggregate<br />

1. Requirements of ASTM C33 shall apply except where more rigid requirements are included herein.<br />

2. Aggregate shall be normal weight clean, crushed stone.<br />

3. Aggregate size is as follows:<br />

a. 1-1/2” top size: For footings and slabs on grade<br />

b. ¾” top size: For composite metal deck floor slabs<br />

4. Combined aggregate grading shall be well graded from top size to No. 100 sieve as follows:<br />

a. For course aggregate, gradations shall be 8-18% retained on each sieve below the top size<br />

and above the No. 100 sieve size.<br />

b. Ideal range for No. 30 and No. 50 sieve is 8-15% retained on each.<br />

c. For top size, 0-4% shall be retained.<br />

5. For all concrete exposed to view, the following additional requirements shall apply:<br />

C. Fine Aggregate<br />

a. Limitation of deleterious substances:<br />

1) Soft particles shall not exceed 2.5%.<br />

2) Saturated-surface-dry materials floating on liquid with specific gravity of 2.0 shall not<br />

exceed 0.5%.<br />

b. Acceptability of aggregates shall be proven by laboratory tests conducted by an approved<br />

testing laboratory on samples taken in accordance with ASTM D75.<br />

1. Requirements of ASTM C33 shall apply except where more rigid requirements are included herein.<br />

2. Natural sand shall be clean, uncoated grains.<br />

3. Gradation shall be within requirements of ASTM C33, Paragraph 5 – a sieve analysis of the<br />

aggregate shall accompany the mix design when it is submitted to Engineer for approval.<br />

4. For all concrete exposed to view, the following additional requirement shall apply:<br />

a. Deleterious substances in saturated-surface-dry material, coarser than #50 sieve, which will<br />

float on a liquid having a specific gravity of 2.0 shall be limited to .25%.<br />

D. Verify aggregate by laboratory test conducted and certified by a laboratory acceptable to the Engineer on<br />

samples taken in accordance with ASTM D75.<br />

E. Lightweight Aggregate: ASTM C 330, 3/4a.<br />

F. Water: Per ASTM C 94/C 94M and potable.<br />

G. Air-Entraining Admixture: Per ASTM C 260.<br />

nominal maximum aggregate size.<br />

CAST-IN-PLACE CONCRETE 03300 - 3


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H. Chemical Admixtures: Provide admixtures certified by manufacturer to be compatible with other<br />

admixtures and that will not contribute water-soluble chloride ions exceeding those permitted in hardened<br />

concrete. Do not use calcium chloride or admixtures containing calcium chloride.<br />

1. Water-Reducing Admixture: Per ASTM C 494/C 494M, Type A.<br />

2. Retarding Admixture: Per ASTM C 494/C 494M, Type B.<br />

3. Water-Reducing and Retarding Admixture: Per ASTM C 494/C 494M, Type D.<br />

4. High-Range, Water-Reducing Admixture: Per ASTM C 494/C 494M, Type F.<br />

5. High-Range, Water-Reducing and Retarding Admixture: Per ASTM C 494/C 494M, Type G.<br />

6. Plasticizing and Retarding Admixture: Per ASTM C 1017/C 1017M, Type II.<br />

2.4 VAPOR RETARDERS<br />

A. Plastic Vapor Retarder: Per ASTM E 1745, Class A. Include manufacturer's recommended adhesive or<br />

pressure-sensitive tape.<br />

2.5 CURING MATERIALS<br />

A. Evaporation Retarder: Waterborne, monomolecular film forming, manufactured for application to fresh<br />

concrete.<br />

B. Moisture-Retaining Cover: PNA’s Hydracure, Reef’s Transguard 4000 or McTech Group’s UltraCure.<br />

C. Water: Potable.<br />

D. Clear, Solvent-Borne Curing and Sealing Compound.<br />

1. Exposed interior concrete slabs in sort areas, freight areas, warehousing areas as well as<br />

mechanical, electrical and equipment rooms: Acrylic curing, sealing, hardening, and dust proofing<br />

membrane complying with ASTM C 1315, Type 1, Class C.<br />

a. Product: Super Rez-Seal as manufactured by Euclid Chemical Company unless<br />

otherwise indicated.<br />

1) VOC Content: 681 g/L.<br />

2) USDA approved.<br />

3) Ultraviolet resistant.<br />

4) Blush resistant.<br />

2. Exposed interior concrete slabs in Vehicle Maintenance areas and Electrical Infrastructure<br />

Buildings: A solution of 100% active ingredient chemicals which penetrate concrete to seal,<br />

densify, dustproof and harden to resist water and oil penetration, and contamination.<br />

a. Product: SEAL HARD as manufactured by L & M <strong>Construction</strong> Chemicals, Inc. unless<br />

otherwise indicated.<br />

1) Type: Alkali Siliconate<br />

2) Flash Point: None<br />

3) Specific Gravity: 1.155<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

4) VOC: 0 gm/L.<br />

5) Solids minimum: 30%<br />

E. Clear, Waterborne Curing and Sealing Compound:<br />

1. Exposed interior concrete slabs in Restrooms, Locker rooms, Janitor’s Closets and Kennels:<br />

Solvent free, two component, moisture insensitive, ultra low viscosity epoxy penetrating sealer<br />

complying with ASTM C 1315, Type 1, Class A.<br />

a. Product: Dural ® 335 as manufactured by Euclid Chemical Company unless otherwise<br />

indicated.<br />

2.6 RELATED MATERIALS<br />

A. Expansion- and Isolation-Joint-Filler Strips: Ceramar by W.R. Meadows or Ethafoam by Dow Chemical.<br />

2.7 CONCRETE MIXTURES<br />

A. Prepare design mixtures for each type and strength of concrete, proportioned on the basis of laboratory<br />

trial mixture or field test data, or both, according to ACI 301.<br />

B. Proportion normal-weight concrete mixture as follows:<br />

1. Minimum Compressive Strength: 4000 psi (27.6 MPa) at 28 days.<br />

2. Slump Limit: [ 4 inches (100 mm), plus or minus 1 inch (25 mm) .<br />

3. Air Content: Do not allow air content of troweled finished floors to exceed 3 percent.<br />

C. Proportion structural lightweight concrete mixture as follows:<br />

1. Minimum Compressive Strength: 4000 psi at 28 days.<br />

2. Calculated Equilibrium Unit Weight: 110 lb/cu. ft. as determined by ASTM C 567.<br />

3. Slump Limit: 4 inches, plus or minus 1 inch<br />

4. Air Content: 6 percent, plus or minus 2 percent at point of delivery for nominal maximum<br />

aggregate size greater than 3/8 inch<br />

5. Air Content: 7 percent, plus or minus 2 percent at point of delivery for nominal maximum<br />

aggregate size 3/8 inch or less.<br />

6. Air Content: Do not allow air content of trowel-finished floors to exceed 3 percent.<br />

2.8 FABRICATING REINFORCEMENT<br />

A. Fabricate steel reinforcement according to CRSI's "Manual of Standard Practice."<br />

2.9 CONCRETE MIXING<br />

A. Ready-Mixed Concrete: Measure, batch, mix, and deliver concrete according to ASTM C 94/C 94M [and<br />

ASTM C 1116], and furnish batch ticket information.<br />

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1. When air temperature is between 85 and 90 deg F (30 and 32 deg C), reduce mixing and delivery<br />

time from 1-1/2 hours to 75 minutes; when air temperature is above 90 deg F (32 deg C) , reduce<br />

mixing and delivery time to 60 minutes.<br />

PART 3 - EXECUTION<br />

3.1 FORMWORK<br />

A. Design, erect, shore, brace, and maintain formwork according to ACI 301 to support vertical, lateral, static,<br />

and dynamic loads, and construction loads that might be applied, until structure can support such loads.<br />

B. Construct formwork so concrete members and structures are of size, shape, alignment, elevation, and<br />

position indicated, within tolerance limits of ACI 117.<br />

C. Chamfer exterior corners and edges of permanently exposed concrete.<br />

3.2 EMBEDDED ITEMS<br />

A. Place and secure anchorage devices and other embedded items required for adjoining work that is<br />

attached to or supported by cast-in-place concrete. Use setting drawings, templates, diagrams,<br />

instructions, and directions furnished with items to be embedded.<br />

3.3 VAPOR RETARDERS<br />

A. Plastic Vapor Retarders: Place, protect, and repair vapor retarders according to ASTM E 1643 and<br />

manufacturer's written instructions.<br />

1. Lap joints 6 inches (150 mm) and seal with manufacturer's recommended tape.<br />

3.4 STEEL REINFORCEMENT<br />

A. General: Comply with CRSI's "Manual of Standard Practice" for placing reinforcement.<br />

3.5 JOINTS<br />

1. Do not cut or puncture vapor retarder. Repair damage and reseal vapor retarder before placing<br />

concrete.<br />

A. General: Construct joints true to line with faces perpendicular to surface plane of concrete.<br />

B. <strong>Construction</strong> Joints: Install so strength and appearance of concrete are not impaired, at locations<br />

indicated or as approved by Architect.<br />

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3.6 CONCRETE PLACEMENT<br />

A. Before placing concrete, verify that installation of formwork, reinforcement, and embedded items is<br />

complete and that required inspections have been performed.<br />

B. Deposit concrete continuously in one layer or in horizontal layers of such thickness that no new concrete<br />

will be placed on concrete that has hardened enough to cause seams or planes of weakness. If a section<br />

cannot be placed continuously, provide construction joints as indicated. Deposit concrete to avoid<br />

segregation.<br />

1. Consolidate placed concrete with mechanical vibrating equipment according to ACI 301.<br />

C. Cold-Weather Placement: Comply with ACI 306.1.<br />

D. Hot-Weather Placement: Comply with ACI 301.<br />

3.7 FINISHING FORMED SURFACES<br />

A. Rough-Formed Finish: As-cast concrete texture imparted by form-facing material with tie holes and<br />

defects repaired and patched. Remove fins and other projections that exceed specified limits on formedsurface<br />

irregularities.<br />

1. Apply to concrete surfaces not exposed to public view.<br />

B. Smooth-Formed Finish: As-cast concrete texture imparted by form-facing material, arranged in an orderly<br />

and symmetrical manner with a minimum of seams. Repair and patch tie holes and defects. Remove fins<br />

and other projections that exceed specified limits on formed-surface irregularities.<br />

1. Apply to concrete surfaces exposed to public view.<br />

C. Rubbed Finish: Apply the following to smooth-formed finished as-cast concrete where indicated:<br />

1. Smooth-Rubbed Finish: Not later than one day after form removal, moisten concrete surfaces and<br />

rub with carborundum brick or another abrasive until producing a uniform color and texture. Do not<br />

apply cement grout other than that created by the rubbing process.<br />

D. Related Unformed Surfaces: At tops of walls, horizontal offsets, and similar unformed surfaces adjacent<br />

to formed surfaces, strike off smooth and finish with a texture matching adjacent formed surfaces.<br />

Continue final surface treatment of formed surfaces uniformly across adjacent unformed surfaces, unless<br />

otherwise indicated.<br />

3.8 FINISHING FLOORS AND SLABS<br />

A. General: Comply with ACI 302.1R recommendations for screeding, restraightening, and finishing<br />

operations for concrete surfaces. Do not wet concrete surfaces.<br />

B. Steel Trowel Finish: After applying float finish, apply first troweling and consolidate concrete by hand or<br />

power-driven trowel. Continue troweling passes and restraighten until surface is free of trowel marks and<br />

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uniform in texture and appearance. Grind smooth any surface defects that would telegraph through<br />

applied coatings or floor coverings.<br />

1. Apply a trowel finish to surfaces exposed to view or to be covered with resilient flooring, carpet,<br />

ceramic or quarry tile set over a cleavage membrane, paint, or another thin-film-finish coating<br />

system.<br />

2. Finish and measure surface so gap at any point between concrete surface and an unleveled,<br />

freestanding, 10-foot- (3.05-m-) long straightedge resting on 2 high spots and placed anywhere on<br />

the surface does not exceed 1/8 inch (3.2 mm)<br />

3.9 CONCRETE PROTECTING AND CURING<br />

A. General: Protect freshly placed concrete from premature drying and excessive cold or hot temperatures.<br />

Comply with ACI 306.1 for cold-weather protection and ACI 301 for hot-weather protection during curing.<br />

B. Evaporation Retarder: Apply evaporation retarder to unformed concrete surfaces if hot, dry, or windy<br />

conditions cause moisture loss approaching 0.2 lb/sq. ft. x h (1 kg/sq. m x h) before and during finishing<br />

operations. Apply according to manufacturer's written instructions after placing, screeding, and bull<br />

floating or darbying concrete, but before float finishing.<br />

C. Cure concrete according to ACI 308.1, by one or a combination of the following methods:<br />

1. Moisture-Retaining-Cover Curing: Cover concrete surfaces with moisture-retaining cover for curing<br />

concrete, placed in widest practicable width, with sides and ends lapped at least 12 inches (300<br />

mm) , and sealed by waterproof tape or adhesive. Keep surfaces continuously moist for not less<br />

than seven days. Immediately repair any holes or tears during curing period using cover material<br />

and waterproof tape.<br />

2. Curing and Sealing Compound: Apply uniformly to floors and slabs indicated in a continuous<br />

operation by power spray or roller according to manufacturer's written instructions. Recoat areas<br />

subjected to heavy rainfall within three hours after initial application. Repeat process 24 hours later<br />

and apply a second coat. Maintain continuity of coating and repair damage during curing period.<br />

3.10 CONCRETE SURFACE REPAIRS<br />

A. Defective Concrete: Repair and patch defective areas when approved by Architect. Remove and replace<br />

concrete that cannot be repaired and patched to Architect's approval.<br />

3.11 FIELD QUALITY CONTROL<br />

A. Testing and Inspecting: Owner will engage a qualified independent testing and inspecting agency to<br />

perform field tests and inspections and prepare test reports.<br />

1. Testing Services: Tests shall be performed according to ACI 301.<br />

*** END OF SECTION 03300***<br />

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SECTION 04816 - CONCRETE UNIT MASONRY ASSEMBLIES<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Concrete masonry units.<br />

2. Decorative concrete masonry units.<br />

3. Pre-faced concrete masonry units.<br />

4. Mortar and grout.<br />

5. Steel reinforcing bars.<br />

6. Masonry joint reinforcement.<br />

7. Ties and anchors.<br />

8. Embedded flashing.<br />

9. Miscellaneous masonry accessories.<br />

10. Masonry-cell insulation.<br />

B. Related Sections:<br />

1.<br />

2. Section 07190 "Water Repellents" for water repellents applied to concrete unit masonry<br />

assemblies.<br />

3. Section 07620 "Sheet Metal Flashing and Trim" for sheet metal flashing and for furnishing<br />

manufactured reglets installed in masonry joints.<br />

1.3 DEFINITIONS<br />

A. CMU(s): Concrete masonry unit(s).<br />

B. Reinforced Masonry: Masonry containing reinforcing steel in grouted cells.<br />

1.4 PERFORMANCE REQUIREMENTS<br />

A. Provide structural unit masonry that develops indicated net-area compressive strengths at 28 days.<br />

1. Determine net-area compressive strength of masonry from average net-area compressive<br />

strengths of masonry units and mortar types (unit-strength method) according to Tables 1 and 2 in<br />

ACI 530.1/ASCE 6/TMS 602.<br />

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1.5 PRECONSTRUCTION TESTING<br />

A. Preconstruction Testing Service: Owner will engage a qualified independent testing agency to perform<br />

preconstruction testing indicated below. Retesting of materials that fail to comply with specified<br />

requirements shall be done at Contractor's expense.<br />

1. Concrete Masonry Unit Test: For each type of unit required, according to ASTM C 140 for<br />

compressive strength.<br />

2. Mortar Test (Property Specification): For each mix required, according to ASTM C 109/C 109M for<br />

compressive strength.<br />

3. Mortar Test (Property Specification): For each mix required, according to ASTM C 780 for<br />

compressive strength.<br />

4. Grout Test (Compressive Strength): For each mix required, according to ASTM C 1019.<br />

5. Prism Test: For each type of construction required, according to ASTM C 1314.<br />

1.6 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. LEED Submittals:<br />

1. Product Certificates for Credit MR 5: For products and materials required to comply with<br />

requirements for regional materials indicating location and distance from Project of material<br />

manufacturer and point of extraction, harvest, or recovery for each raw material. Include statement<br />

indicating cost for each regional material and the fraction by weight that is considered regional.<br />

C. Shop Drawings: For the following:<br />

1. Masonry Units: Show sizes, profiles, coursing, and locations of special shapes.<br />

2. Reinforcing Steel: Detail bending and placement of unit masonry reinforcing bars. Comply with<br />

ACI 315, "Details and Detailing of Concrete Reinforcement."<br />

3. Fabricated Flashing: Detail corner units, end-dam units, and other special applications.<br />

D. Samples for Initial Selection:<br />

1. Decorative CMUs, in the form of small-scale units.<br />

2. Pre-faced CMUs.<br />

3. Colored mortar.<br />

4. Weep holes/vents.<br />

E. Samples for Verification: For each type and color of the following:<br />

1. Exposed CMUs.<br />

2. Pre-faced CMUs.<br />

3. Pigmented mortar. Make Samples using same sand and mortar ingredients to be used on Project.<br />

4. Accessories embedded in masonry.<br />

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1.7 INFORMATIONAL SUBMITTALS<br />

A. List of Materials Used in Constructing Mockups: List generic product names together with manufacturers,<br />

manufacturers' product names, model numbers, lot numbers, batch numbers, source of supply, and other<br />

information as required to identify materials used. Include mix proportions for mortar and grout and source<br />

of aggregates.<br />

1. Submittal is for information only. Neither receipt of list nor approval of mockup constitutes approval<br />

of deviations from the Contract Documents unless such deviations are specifically brought to the<br />

attention of Architect and approved in writing.<br />

B. Qualification Data: For testing agency.<br />

C. Material Certificates: For each type and size of the following:<br />

1. Masonry units.<br />

a. Include material test reports substantiating compliance with requirements.<br />

b. For masonry units used in structural masonry, include data and calculations establishing<br />

average net-area compressive strength of units.<br />

2. Cementitious materials. Include brand, type, and name of manufacturer.<br />

3. Preblended, dry mortar mixes. Include description of type and proportions of ingredients.<br />

4. Grout mixes. Include description of type and proportions of ingredients.<br />

5. Reinforcing bars.<br />

6. Anchors, ties, and metal accessories.<br />

D. Mix Designs: For each type of mortar and grout. Include description of type and proportions of<br />

ingredients.<br />

1. Include test reports for mortar mixes required to comply with property specification. Test according<br />

to ASTM C 109/C 109M for compressive strength, ASTM C 1506 for water retention, and<br />

ASTM C 91 for air content.<br />

2. Include test reports, according to ASTM C 1019, for grout mixes required to comply with<br />

compressive strength requirement.<br />

E. Statement of Compressive Strength of Masonry: For each combination of masonry unit type and mortar<br />

type, provide statement of average net-area compressive strength of masonry units, mortar type, and<br />

resulting net-area compressive strength of masonry determined according to Tables 1 and 2 in<br />

ACI 530.1/ASCE 6/TMS 602.<br />

F. Cold-Weather and Hot-Weather Procedures: Detailed description of methods, materials, and equipment<br />

to be used to comply with requirements.<br />

1.8 QUALITY ASSURANCE<br />

A. Testing Agency Qualifications: Qualified according to ASTM C 1093 for testing indicated.<br />

B. Source Limitations for Masonry Units: Obtain exposed masonry units of a uniform texture and color, or a<br />

uniform blend within the ranges accepted for these characteristics, from single source from single<br />

manufacturer for each product required.<br />

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C. Source Limitations for Mortar Materials: Obtain mortar ingredients of a uniform quality, including color for<br />

exposed masonry, from single manufacturer for each cementitious component and from single source or<br />

producer for each aggregate.<br />

D. Masonry Standard: Comply with ACI 530.1/ASCE 6/TMS 602 unless modified by requirements in the<br />

Contract Documents.<br />

1.9 DELIVERY, STORAGE, AND HANDLING<br />

A. Store masonry units on elevated platforms in a dry location. If units are not stored in an enclosed location,<br />

cover tops and sides of stacks with waterproof sheeting, securely tied. If units become wet, do not install<br />

until they are dry.<br />

B. Store cementitious materials on elevated platforms, under cover, and in a dry location. Do not use<br />

cementitious materials that have become damp.<br />

C. Store aggregates where grading and other required characteristics can be maintained and contamination<br />

avoided.<br />

D. Deliver preblended, dry mortar mix in moisture-resistant containers designed for use with dispensing silos.<br />

Store preblended, dry mortar mix in delivery containers on elevated platforms, under cover, and in a dry<br />

location or in covered weatherproof dispensing silos.<br />

E. Store masonry accessories, including metal items, to prevent corrosion and accumulation of dirt and oil.<br />

1.10 PROJECT CONDITIONS<br />

A. Protection of Masonry: During construction, cover tops of walls, projections, and sills with waterproof<br />

sheeting at end of each day's work. Cover partially completed masonry when construction is not in<br />

progress.<br />

1. Extend cover a minimum of 24 inches<br />

down both sides of walls and hold cover securely in place.<br />

B. Do not apply uniform floor or roof loads for at least 12 hours and concentrated loads for at least three days<br />

after building masonry walls or columns.<br />

C. Stain Prevention: Prevent grout, mortar, and soil from staining the face of masonry to be left exposed or<br />

painted. Immediately remove grout, mortar, and soil that come in contact with such masonry.<br />

1. Protect base of walls from rain-splashed mud and from mortar splatter by spreading coverings on<br />

ground and over wall surface.<br />

2. Protect sills, ledges, and projections from mortar droppings.<br />

3. Protect surfaces of window and door frames, as well as similar products with painted and integral<br />

finishes, from mortar droppings.<br />

4. Turn scaffold boards near the wall on edge at the end of each day to prevent rain from splashing<br />

mortar and dirt onto completed masonry.<br />

D. Cold-Weather Requirements: Do not use frozen materials or materials mixed or coated with ice or frost.<br />

Do not build on frozen substrates. Remove and replace unit masonry damaged by frost or by freezing<br />

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conditions. Comply with cold-weather construction requirements contained in<br />

ACI 530.1/ASCE 6/TMS 602.<br />

1. Cold-Weather Cleaning: Use liquid cleaning methods only when air temperature is 40 deg F and<br />

higher and will remain so until masonry has dried, but not less than 7 days after completing<br />

cleaning.<br />

E. Hot-Weather Requirements: Comply with hot-weather construction requirements contained in<br />

ACI 530.1/ASCE 6/TMS 602.<br />

PART 2 - PRODUCTS<br />

2.1 MASONRY UNITS, GENERAL<br />

A. Defective Units: Referenced masonry unit standards may allow a certain percentage of units to contain<br />

chips, cracks, or other defects exceeding limits stated in the standard. Do not use units where such<br />

defects will be exposed in the completed Work.<br />

B. Fire-Resistance Ratings: Where indicated, provide units that comply with requirements for fire-resistance<br />

ratings indicated as determined by testing according to ASTM E 119, by equivalent masonry thickness, or<br />

by other means, as acceptable to authorities having jurisdiction.<br />

2.2 CONCRETE MASONRY UNITS<br />

A. Regional Materials: CMUs shall be manufactured within 500 miles (800 km) of Project site from<br />

aggregates and cement that have been extracted, harvested, or recovered, as well as manufactured,<br />

within 500 miles (800 km) of Project site.<br />

B. Shapes: Provide shapes indicated and as follows, with exposed surfaces matching exposed faces of<br />

adjacent units unless otherwise indicated.<br />

1. Provide special shapes for lintels, corners, jambs, sashes, movement joints, headers, bonding, and<br />

other special conditions.<br />

2. Provide square-edged units for outside corners unless otherwise indicated.<br />

C. Integral Water Repellent: Provide units made with integral water repellent for exposed units.<br />

1. Integral Water Repellent: Liquid polymeric, integral water-repellent admixture that does not reduce<br />

flexural bond strength. Units made with integral water repellent, when tested according to<br />

ASTM E 514 as a wall assembly made with mortar containing integral water-repellent<br />

manufacturer's mortar additive, with test period extended to 24 hours, shall show no visible water<br />

or leaks on the back of test specimen.<br />

D. CMUs: ASTM C 90.<br />

1. Unit Compressive Strength: Provide units with minimum average net-area compressive strength of<br />

2150 psi .<br />

2. Density Classification: Medium weight.<br />

3. Size (Width): Manufactured to dimensions 3/8 inch less than nominal dimensions.<br />

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4. Exposed Faces: Provide natural gray color Precision-faced units unless otherwise indicated..<br />

2.3 MASONRY LINTELS<br />

A. General: Provide one of the following:<br />

B. Masonry Lintels: Prefabricated or built-in-place masonry lintels made from bond beam CMUs with<br />

reinforcing bars placed as indicated and filled with coarse grout. Cure precast lintels before handling and<br />

installing. Temporarily support built-in-place lintels until cured.<br />

2.4 MORTAR AND GROUT MATERIALS<br />

A. Regional Materials: Aggregate for mortar and grout, cement, and lime shall be extracted, harvested, or<br />

recovered, as well as manufactured, within 500 miles (800 km) of Project site.<br />

B. Portland Cement: ASTM C 150, Type I or II, except Type III may be used for cold-weather construction.<br />

Provide natural color or white cement as required to produce mortar color indicated.<br />

C. Hydrated Lime: ASTM C 207, Type S.<br />

D. Portland Cement-Lime Mix: Packaged blend of portland cement and hydrated lime containing no other<br />

ingredients.<br />

E. Masonry Cement: ASTM C 91.<br />

F. Mortar Cement: ASTM C 1329. Retain first paragraph below for colored cement or for pigments added at<br />

Project site.<br />

G. Mortar Pigments: Natural and synthetic iron oxides and chromium oxides, compounded for use in mortar<br />

mixes and complying with ASTM C 979. Use only pigments with a record of satisfactory performance in<br />

masonry mortar.<br />

1. Products: Subject to compliance with requirements, available products that may be incorporated<br />

into the Work include, but are not limited to, the following:<br />

a. Davis Colors; True Tone Mortar Colors.<br />

b. Lanxess <strong>Corporation</strong>; Bayferrox Iron Oxide Pigments.<br />

c. Solomon Colors, Inc.; SGS Mortar Colors.<br />

H. Aggregate for Mortar: ASTM C 144.<br />

1. For mortar that is exposed to view, use washed aggregate consisting of natural sand or crushed<br />

stone.<br />

2. For joints less than 1/4 inch thick, use aggregate graded with 100 percent passing the No. 16<br />

sieve.<br />

3. White-Mortar Aggregates: Natural white sand or crushed white stone.<br />

4. Colored-Mortar Aggregates: Natural sand or crushed stone of color necessary to produce required<br />

mortar color.<br />

I. Aggregate for Grout: ASTM C 404.<br />

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J. Cold-Weather Admixture: Nonchloride, noncorrosive, accelerating admixture complying with<br />

ASTM C 494/C 494M, Type C, and recommended by manufacturer for use in masonry mortar of<br />

composition indicated.<br />

K. Water-Repellent Admixture: Liquid water-repellent mortar admixture intended for use with CMUs,<br />

containing integral water repellent by same manufacturer.<br />

L. Water: Potable.<br />

2.5 REINFORCEMENT<br />

A. Uncoated Steel Reinforcing Bars: ASTM A 615/A 615M or ASTM A 996/A 996M, Grade 60 .<br />

2.6 TIES AND ANCHORS<br />

A. Anchor Bolts: Headed or L-shaped steel bolts complying with ASTM A 307, Grade A; with ASTM A 563<br />

hex nuts and, where indicated, flat washers; hot-dip galvanized to comply with ASTM A 153/A 153M,<br />

Class C; of dimensions indicated.<br />

B. Postinstalled Anchors: Torque-controlled expansion anchors.<br />

1. Load Capacity: Capable of sustaining, without failure, a load equal to six times the load imposed<br />

when installed in unit masonry and four times the load imposed when installed in concrete, as<br />

determined by testing according to ASTM E 488, conducted by a qualified independent testing<br />

agency.<br />

2. Material for Interior Locations: Carbon-steel components zinc plated to comply with ASTM B 633<br />

or ASTM F 1941 (ASTM F 1941M) , Class Fe/Zn 5 unless otherwise indicated.<br />

3. Material for Exterior Locations and Where Stainless Steel Is Indicated: Alloy Group 1 (A1)<br />

stainless-steel bolts, ASTM F 593 (ASTM F 738M), and nuts, ASTM F 594 (ASTM F 836M) .<br />

2.7 EMBEDDED FLASHING MATERIALS<br />

A. Metal Flashing: Provide metal flashing complying with SMACNA's "Architectural Sheet Metal Manual" in<br />

accordance with Division 7 Section "Sheet Metal Flashing and Trim" and as follows:<br />

1. Stainless Steel: ASTM A 240/A 240M, Type 304, 0.016 inch (0.40 mm) thick.<br />

2. Fabricate continuous flashings in sections 96 inches (2400 mm) long minimum, but not exceeding<br />

12 feet (3.7 m) . Provide splice plates at joints of formed, smooth metal flashing.<br />

3. Fabricate through-wall metal flashing embedded in masonry from stainless steel, with ribs at 3-inch<br />

(76-mm) intervals along length of flashing to provide an integral mortar bond.<br />

a.<br />

Products: Subject to compliance with requirements, available products that may be<br />

incorporated into the Work include, but are not limited to, the following:<br />

1) Cheney Flashing Company; Cheney Flashing (Dovetail) or Cheney 3-Way Flashing<br />

(Sawtooth).<br />

2) Keystone Flashing Company, Inc.; Keystone 3-Way Interlocking Thruwall Flashing.<br />

3) Sandell Manufacturing Co., Inc.; Mechanically Keyed Flashing.<br />

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4. Fabricate through-wall flashing with snaplock receiver on exterior face where indicated to receive<br />

counterflashing.<br />

5. Fabricate through-wall flashing with drip edge unless otherwise indicated. Fabricate by extending<br />

flashing 1/2 inch (13 mm) out from wall, with outer edge bent down 30 degrees and hemmed.<br />

6. Fabricate through-wall flashing with sealant stop unless otherwise indicated. Fabricate by bending<br />

metal back on itself 3/4 inch (19 mm) at exterior face of wall and down into joint 1/4 inch (6 mm) to<br />

form a stop for retaining sealant backer rod.<br />

7. Fabricate metal drip edges and sealant stops for ribbed metal flashing from plain metal flashing of<br />

same metal as ribbed flashing and extending at least 3 inches (76 mm) into wall with hemmed<br />

inner edge to receive ribbed flashing and form a hooked seam. Form hem on upper surface of<br />

metal so that completed seam will shed water.<br />

8. Metal Drip Edge: Fabricate from stainless steel. Extend at least 3 inches (76 mm) into wall and<br />

1/2 inch (13 mm) out from wall, with outer edge bent down 30 degrees and hemmed.<br />

9. Metal Sealant Stop: Fabricate from stainless steel. Extend at least 3 inches (76 mm) into wall and<br />

out to exterior face of wall. At exterior face of wall, bend metal back on itself for 3/4 inch (19 mm)<br />

and down into joint 1/4 inch (6 mm) to form a stop for retaining sealant backer rod.<br />

10. Metal Expansion-Joint Strips: Fabricate from stainless steel to shapes indicated.<br />

B. Flexible Flashing: Use the following unless otherwise indicated:<br />

1. Elastomeric Thermoplastic Flashing: Composite flashing product consisting of a polyesterreinforced<br />

ethylene interpolymer alloy.<br />

a. Products: Subject to compliance with requirements, available products that may be<br />

incorporated into the Work include, but are not limited to, the following:<br />

1) DuPont; Thru-Wall Flashing.<br />

2) Hohmann & Barnard, Inc.; Flex-Flash.<br />

3) Hyload, Inc.; Hyload Cloaked Flashing System.<br />

4) Mortar Net USA, Ltd.; Total Flash.<br />

b. Monolithic Sheet: Elastomeric thermoplastic flashing, 0.040 inch (1.0 mm) thick.<br />

c. Self-Adhesive Sheet: Elastomeric thermoplastic flashing, 0.025 inch (0.64 mm) thick, with a<br />

0.015-inch- (0.38-mm-) thick coating of adhesive.<br />

d. Self-Adhesive Sheet with Drip Edge: Elastomeric thermoplastic flashing, 0.025 inch (0.64<br />

mm) thick, with a 0.015-inch- (0.38-mm-) thick coating of rubberized-asphalt adhesive.<br />

Where flashing extends to face of masonry, rubberized-asphalt coating is held back<br />

approximately 1-1/2 inches (38 mm) from edge.<br />

1) Color: Gray.<br />

e. Accessories: Provide preformed corners, end dams, other special shapes, and seaming<br />

materials produced by flashing manufacturer.<br />

C. Application: Unless otherwise indicated, use the following:<br />

1. Where flashing is indicated to receive counterflashing, use metal flashing.<br />

2. Where flashing is indicated to be turned down at or beyond the wall face, use metal flashing.<br />

3. Where flashing is partly exposed and is indicated to terminate at the wall face, use metal flashing<br />

with a drip edge or flexible flashing with a metal drip edge.<br />

4. Where flashing is fully concealed, use flexible flashing.<br />

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D. Single-Wythe CMU Flashing System: System of CMU cell flashing pans and interlocking CMU web<br />

covers made from high-density polyethylene incorporating chemical stabilizers that prevent UV<br />

degradation. Cell flashing pans have integral weep spouts that are designed to be built into mortar bed<br />

joints and weep collected moisture to the exterior of CMU walls and that extend into the cell to prevent<br />

clogging with mortar.<br />

1. Products: Subject to compliance with requirements, available products that may be incorporated<br />

into the Work include, but are not limited to, the following:<br />

a. Mortar Net USA, Ltd.; Blok-Flash.<br />

E. Solder and Sealants for Sheet Metal Flashings: As specified in Division 7, Section "Sheet Metal Flashing<br />

and Trim."<br />

1. Solder for Stainless Steel: ASTM B 32, Grade Sn60, with acid flux of type recommended by<br />

stainless-steel sheet manufacturer.<br />

2. Solder for Copper: ASTM B 32, Grade Sn50, 50 percent tin and 50 percent lead.<br />

3. Elastomeric Sealant: ASTM C 920, chemically curing silicone sealant; of type, grade, class, and<br />

use classifications required to seal joints in sheet metal flashing and trim and remain watertight.<br />

F. Adhesives, Primers, and Seam Tapes for Flashings: Flashing manufacturer's standard products or<br />

products recommended by flashing manufacturer for bonding flashing sheets to each other and to<br />

substrates.<br />

2.8 MISCELLANEOUS MASONRY ACCESSORIES<br />

A. Compressible Filler: Premolded filler strips complying with ASTM D 1056, Grade 2A1; compressible up to<br />

35 percent; of width and thickness indicated; formulated from neoprene or PVC.<br />

B. Preformed Control-Joint Gaskets: Made from styrene-butadiene-rubber compound, complying with<br />

ASTM D 2000, Designation M2AA-805 and designed to fit standard sash block and to maintain lateral<br />

stability in masonry wall; size and configuration as indicated.<br />

C. Bond-Breaker Strips: Asphalt-saturated, organic roofing felt complying with ASTM D 226, Type I (No. 15<br />

asphalt felt).<br />

D. Reinforcing Bar Positioners: Wire units designed to fit into mortar bed joints spanning masonry unit cells<br />

and hold reinforcing bars in center of cells. Units are formed from 0.148-inch (3.77-mm) steel wire, hot-dip<br />

galvanized after fabrication. Provide units designed for number of bars indicated.<br />

1.<br />

Products: Subject to compliance with requirements, available products that may be incorporated<br />

into the Work include, but are not limited to, the following:<br />

a. Dayton Superior <strong>Corporation</strong>, Dur-O-Wal Division; D/A 810, D/A 812 or D/A 817.<br />

b. Heckmann Building Products Inc.; No. 376 Rebar Positioner.<br />

c. Hohmann & Barnard, Inc.; #RB or #RB-Twin Rebar Positioner.<br />

d. Wire-Bond; O-Ring or Double O-Ring Rebar Positioner.<br />

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2.9 MORTAR AND GROUT MIXES<br />

A. General: Do not use admixtures, including pigments, air-entraining agents, accelerators, retarders, waterrepellent<br />

agents, antifreeze compounds, or other admixtures unless otherwise indicated.<br />

1. Do not use calcium chloride in mortar or grout.<br />

2. Use portland cement-lime mortar unless otherwise indicated.<br />

3. Add cold-weather admixture (if used) at same rate for all mortar that will be exposed to view,<br />

regardless of weather conditions, to ensure that mortar color is consistent.<br />

B. Preblended, Dry Mortar Mix: Furnish dry mortar ingredients in form of a preblended mix. Measure<br />

quantities by weight to ensure accurate proportions, and thoroughly blend ingredients before delivering to<br />

Project site.<br />

C. Mortar for Unit Masonry: Comply with ASTM C 270, ProportionProperty Specification. Provide the<br />

following types of mortar for applications stated unless another type is indicated.<br />

1. For reinforced masonry, use Type N.<br />

D. Pigmented Mortar: Use colored cement product or select and proportion pigments with other ingredients<br />

to produce color required.<br />

1. Application: Use pigmented mortar for exposed mortar joints with the following units:<br />

a. Pre-faced CMUs.<br />

E. Grout for Unit Masonry: Comply with ASTM C 476.<br />

1. Use grout of type indicated or, if not otherwise indicated, of type (fine or coarse) that will comply<br />

with Table 1.15.1 in ACI 530.1/ASCE 6/TMS 602 for dimensions of grout spaces and pour height.<br />

2. Proportion grout in accordance with ASTM C 476, paragraph 4.2.2 for specified 28-day<br />

compressive strength indicated, but not less than 2000 psi.<br />

3. Provide grout with a slump of 8 to 11 inches as measured according to ASTM C 143/C 143M.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine conditions, with Installer present, for compliance with requirements for installation tolerances and<br />

other conditions affecting performance of the Work.<br />

1. For the record, prepare written report, endorsed by Installer, listing conditions detrimental to<br />

performance of work.<br />

2. Verify that foundations are within tolerances specified.<br />

3. Verify that reinforcing dowels are properly placed.<br />

B. Before installation, examine rough-in and built-in construction for piping systems to verify actual locations<br />

of piping connections.<br />

C. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

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3.2 INSTALLATION, GENERAL<br />

A. Build chases and recesses to accommodate items specified in this and other Sections.<br />

B. Leave openings for equipment to be installed before completing masonry. After installing equipment,<br />

complete masonry to match the construction immediately adjacent to opening.<br />

C. Use full-size units without cutting if possible. If cutting is required to provide a continuous pattern or to fit<br />

adjoining construction, cut units with motor-driven saws; provide clean, sharp, unchipped edges. Allow<br />

units to dry before laying unless wetting of units is specified. Install cut units with cut surfaces and, where<br />

possible, cut edges concealed.<br />

3.3 TOLERANCES<br />

A. Dimensions and Locations of Elements:<br />

1. For dimensions in cross section or elevation do not vary by more than plus 1/2 inch (12 mm) or<br />

minus 1/4 inch (6 mm) .<br />

2. For location of elements in plan do not vary from that indicated by more than plus or minus 1/2 inch<br />

(12 mm) .<br />

3. For location of elements in elevation do not vary from that indicated by more than plus or minus 1/4<br />

inch (6 mm) in a story height or 1/2 inch (12 mm) total.<br />

B. Lines and Levels:<br />

1. For bed joints and top surfaces of bearing walls do not vary from level by more than 1/4 inch in 10<br />

feet (6 mm in 3 m), or 1/2 inch (12 mm) maximum.<br />

2. For conspicuous horizontal lines, such as lintels, sills, parapets, and reveals, do not vary from level<br />

by more than 1/8 inch in 10 feet (3 mm in 3 m), 1/4 inch in 20 feet (6 mm in 6 m), or 1/2 inch (12<br />

mm) maximum.<br />

3. For vertical lines and surfaces do not vary from plumb by more than 1/4 inch in 10 feet (6 mm in 3<br />

m), 3/8 inch in 20 feet (9 mm in 6 m), or 1/2 inch (12 mm) maximum.<br />

4. For conspicuous vertical lines, such as external corners, door jambs, reveals, and expansion and<br />

control joints, do not vary from plumb by more than 1/8 inch in 10 feet (3 mm in 3 m), 1/4 inch in 20<br />

feet (6 mm in 6 m), or 1/2 inch (12 mm) maximum.<br />

5. For lines and surfaces do not vary from straight by more than 1/4 inch in 10 feet (6 mm in 3 m), 3/8<br />

inch in 20 feet (9 mm in 6 m), or 1/2 inch (12 mm) maximum.<br />

6. For vertical alignment of exposed head joints, do not vary from plumb by more than 1/4 inch in 10<br />

feet (6 mm in 3 m), or 1/2 inch (12 mm) maximum.<br />

C. Joints:<br />

1. For bed joints, do not vary from thickness indicated by more than plus or minus 1/8 inch (3 mm),<br />

with a maximum thickness limited to 1/2 inch (12 mm) .<br />

2. For exposed bed joints, do not vary from bed-joint thickness of adjacent courses by more than 1/8<br />

inch (3 mm) .<br />

3. For head and collar joints, do not vary from thickness indicated by more than plus 3/8 inch (9 mm)<br />

or minus 1/4 inch (6 mm) .<br />

4. For exposed head joints, do not vary from thickness indicated by more than plus or minus 1/8 inch<br />

(3 mm).<br />

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3.4 LAYING MASONRY WALLS<br />

A. Lay out walls in advance for accurate spacing of surface bond patterns with uniform joint thicknesses and<br />

for accurate location of openings, movement-type joints, returns, and offsets. Avoid using less-than-halfsize<br />

units, particularly at corners, jambs, and, where possible, at other locations.<br />

B. Bond Pattern for Exposed Masonry: Unless otherwise indicated, lay exposed masonry in running bond;<br />

do not use units with less than nominal 4-inch (100-mm) horizontal face dimensions at corners or jambs.<br />

C. Stopping and Resuming Work: Stop work by racking back units in each course from those in course<br />

below; do not tooth. When resuming work, clean masonry surfaces that are to receive mortar before<br />

laying fresh masonry.<br />

D. Built-in Work: As construction progresses, build in items specified in this and other Sections. Fill in solidly<br />

with masonry around built-in items.<br />

3.5 MORTAR BEDDING AND JOINTING<br />

A. Lay CMUs as follows:<br />

1. With face shells fully bedded in mortar and with head joints of depth equal to bed joints.<br />

2. With webs fully bedded in mortar in all courses of piers, columns, and pilasters.<br />

3. With webs fully bedded in mortar in grouted masonry, including starting course on footings.<br />

4. With entire units, including areas under cells, fully bedded in mortar at starting course on footings<br />

where cells are not grouted.<br />

B. Tool exposed joints slightly concave when thumbprint hard, using a jointer larger than joint thickness<br />

unless otherwise indicated.<br />

C. Cut joints flush for masonry walls to receive plaster or other direct-applied finishes (other than paint)<br />

unless otherwise indicated.<br />

3.6 CONTROL AND EXPANSION JOINTS<br />

A. General: Install control and expansion joint materials in unit masonry as masonry progresses. Do not<br />

allow materials to span control and expansion joints without provision to allow for in-plane wall or partition<br />

movement.<br />

B. Form control joints in concrete masonry using one of the following methods:<br />

1. Fit bond-breaker strips into hollow contour in ends of CMUs on one side of control joint. Fill<br />

resultant core with grout and rake out joints in exposed faces for application of sealant.<br />

2. Install preformed control-joint gaskets designed to fit standard sash block.<br />

3. Install interlocking units designed for control joints. Install bond-breaker strips at joint. Keep head<br />

joints free and clear of mortar or rake out joint for application of sealant.<br />

4. Install temporary foam-plastic filler in head joints and remove filler when unit masonry is complete<br />

for application of sealant.<br />

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3.7 LINTELS<br />

A. Provide masonry lintels where shown and where openings of more than 12 inches (305 mm) for brick-size<br />

units and 24 inches (610 mm) for block-size units are shown without structural steel or other supporting<br />

lintels.<br />

B. Provide minimum bearing of 8 inches (200 mm) at each jamb unless otherwise indicated.<br />

3.8 FLASHING<br />

A. General: Install embedded flashing in masonry at lintels, ledges, other obstructions to downward flow of<br />

water in wall, and where indicated.<br />

B. Install flashing as follows unless otherwise indicated:<br />

1. Prepare masonry surfaces so they are smooth and free from projections that could puncture<br />

flashing. Where flashing is within mortar joint, place through-wall flashing on sloping bed of mortar<br />

and cover with mortar. Before covering with mortar, seal penetrations in flashing with adhesive,<br />

sealant, or tape as recommended by flashing manufacturer.<br />

2. At lintels, extend flashing a minimum of 6 inches (150 mm) into masonry at each end. At heads<br />

and sills, extend flashing 6 inches (150 mm) at ends and turn up not less than 2 inches (50 mm) to<br />

form end dams.<br />

3. Interlock end joints of ribbed sheet metal flashing by overlapping ribs not less than 1-1/2 inches (38<br />

mm) or as recommended by flashing manufacturer, and seal lap with elastomeric sealant<br />

complying with requirements in Section 07920 "Joint Sealants" for application indicated.<br />

4. Install metal [drip edges] [and] [sealant stops] with ribbed sheet metal flashing by interlocking<br />

hemmed edges to form hooked seam. Seal seam with elastomeric sealant complying with<br />

requirements in Section 07920 "Joint Sealants" for application indicated.<br />

5. Install metal drip edges beneath flexible flashing at exterior face of wall. Stop flexible flashing 1/2<br />

inch (13 mm) back from outside face of wall and adhere flexible flashing to top of metal drip edge.<br />

6. Install metal flashing termination beneath flexible flashing at exterior face of wall. Stop flexible<br />

flashing 1/2 inch (13 mm) back from outside face of wall and adhere flexible flashing to top of metal<br />

flashing termination.<br />

7. Cut flexible flashing off flush with face of wall after masonry wall construction is completed.<br />

C. Install single-wythe CMU flashing system in bed joints of CMU walls where indicated to comply with<br />

manufacturer's written instructions. Install CMU cell pans with upturned edges located below face shells<br />

and webs of CMUs above and with weep spouts aligned with face of wall. Install CMU web covers so that<br />

they cover upturned edges of CMU cell pans at CMU webs and extend from face shell to face shell.<br />

D. Install reglets and nailers for flashing and other related construction where they are shown to be built into<br />

masonry.<br />

3.9 REINFORCED UNIT MASONRY INSTALLATION<br />

A. Temporary Formwork and Shores: Construct formwork and shores as needed to support reinforced<br />

masonry elements during construction.<br />

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1. Construct formwork to provide shape, line, and dimensions of completed masonry as indicated.<br />

Make forms sufficiently tight to prevent leakage of mortar and grout. Brace, tie, and support forms<br />

to maintain position and shape during construction and curing of reinforced masonry.<br />

2. Do not remove forms and shores until reinforced masonry members have hardened sufficiently to<br />

carry their own weight and other loads that may be placed on them during construction.<br />

B. Placing Reinforcement: Comply with requirements in ACI 530.1/ASCE 6/TMS 602.<br />

C. Grouting: Do not place grout until entire height of masonry to be grouted has attained enough strength to<br />

resist grout pressure.<br />

1. Comply with requirements in ACI 530.1/ASCE 6/TMS 602 for cleanouts and for grout placement,<br />

including minimum grout space and maximum pour height.<br />

2. Limit height of vertical grout pours to not more than 60 inches (1520 mm) .<br />

3.10 FIELD QUALITY CONTROL<br />

A. Testing and Inspecting: Owner will engage special inspectors to perform tests and inspections and<br />

prepare reports. Allow inspectors access to scaffolding and work areas, as needed to perform tests and<br />

inspections. Retesting of materials that fail to meet specified requirements shall be done at Contractor's<br />

expense.<br />

B. Inspections: Level 1 special inspections according to the "International Building Code."<br />

1. Begin masonry construction only after inspectors have verified proportions of site-prepared mortar.<br />

2. Place grout only after inspectors have verified compliance of grout spaces and of grades, sizes,<br />

and locations of reinforcement.<br />

3. Place grout only after inspectors have verified proportions of site-prepared grout.<br />

C. Testing Prior to <strong>Construction</strong>: One set of tests.<br />

D. Testing Frequency: One set of tests for each 5000 sq. ft. (464 sq. m) of wall area or portion thereof.<br />

E. Concrete Masonry Unit Test: For each type of unit provided, according to ASTM C 140 for compressive<br />

strength.<br />

F. Mortar Aggregate Ratio Test (Proportion Specification): For each mix provided, according to<br />

ASTM C 780.<br />

G. Mortar Test (Property Specification): For each mix provided, according to ASTM C 780. Test mortar for<br />

mortar air content and compressive strength.<br />

H. Grout Test (Compressive Strength): For each mix provided, according to ASTM C 1019.<br />

I. Prism Test: For each type of construction provided, according to ASTM C 1314 at 7 days and at 28 days.<br />

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3.11 PARGING<br />

A. Parge exterior faces of below-grade masonry walls, where indicated, in 2 uniform coats to a total thickness<br />

of 3/4 inch (19 mm) . Dampen wall before applying first coat and scarify first coat to ensure full bond to<br />

subsequent coat.<br />

B. Use a steel-trowel finish to produce a smooth, flat, dense surface with a maximum surface variation of 1/8<br />

inch per foot (3 mm per 300 mm) . Form a wash at top of parging and a cove at bottom.<br />

C. Damp-cure parging for at least 24 hours and protect parging until cured.<br />

3.12 REPAIRING, POINTING, AND CLEANING<br />

A. Remove and replace masonry units that are loose, chipped, broken, stained, or otherwise damaged or that<br />

do not match adjoining units. Install new units to match adjoining units; install in fresh mortar, pointed to<br />

eliminate evidence of replacement.<br />

B. Pointing: During the tooling of joints, enlarge voids and holes, except weep holes, and completely fill with<br />

mortar. Point up joints, including corners, openings, and adjacent construction, to provide a neat, uniform<br />

appearance. Prepare joints for sealant application, where indicated.<br />

C. In-Progress Cleaning: Clean unit masonry as work progresses by dry brushing to remove mortar fins and<br />

smears before tooling joints.<br />

D. Final Cleaning: After mortar is thoroughly set and cured, clean exposed masonry as follows:<br />

1. Remove large mortar particles by hand with wooden paddles and nonmetallic scrape hoes or<br />

chisels.<br />

2. Test cleaning methods on sample wall panel; leave one-half of panel uncleaned for comparison<br />

purposes. Obtain Architect's approval of sample cleaning before proceeding with cleaning of<br />

masonry.<br />

3. Protect adjacent stone and nonmasonry surfaces from contact with cleaner by covering them with<br />

liquid strippable masking agent or polyethylene film and waterproof masking tape.<br />

4. Wet wall surfaces with water before applying cleaners; remove cleaners promptly by rinsing<br />

surfaces thoroughly with clear water.<br />

5. Clean concrete masonry by cleaning method indicated in NCMA TEK 8-2A applicable to type of<br />

stain on exposed surfaces.<br />

3.13 MASONRY WASTE DISPOSAL<br />

A. Salvageable Materials: Unless otherwise indicated, excess masonry materials are Contractor's property.<br />

At completion of unit masonry work, remove from Project site.<br />

B. Waste Disposal as Fill Material: Dispose of clean masonry waste, including excess or soil-contaminated<br />

sand, waste mortar, and broken masonry units, by crushing and mixing with fill material as fill is placed.<br />

1. Crush masonry waste to less than 4 inches (100 mm) in each dimension.<br />

2. Mix masonry waste with at least two parts of specified fill material for each part of masonry waste.<br />

Fill material is specified in Section 02300 "Earthwork."<br />

3. Do not dispose of masonry waste as fill within 18 inches (450 mm) of finished grade.<br />

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C. Excess Masonry Waste: Remove excess clean masonry waste that cannot be used as fill, as described<br />

above, and other masonry waste, and legally dispose of off Owner's property.<br />

END OF SECTION 04816<br />

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SECTION 051200 - STRUCTURAL STEEL FRAMING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Structural steel.<br />

2. Grout.<br />

B. Related Sections:<br />

1. Section 014000 "Quality Requirements" for independent testing agency procedures and<br />

administrative requirements.<br />

2. Section 051213 "Architecturally Exposed Structural Steel Framing" for additional requirements for<br />

architecturally exposed structural steel.<br />

3. Section 053100 "Steel Decking" for field installation of shear connectors through deck.<br />

4. Section 055000 "Metal Fabrications" for miscellaneous steel fabrications and other metal items not<br />

defined as structural steel.<br />

5. Section 055300 "Metal Gratings."<br />

6. Section 099113 "Exterior Painting" and Section 099123 "Interior Painting" for surface-preparation<br />

and priming requirements.<br />

7. Section 13125 "Metal Building Systems" for structural steel.<br />

1.3 DEFINITIONS<br />

A. Structural Steel: Elements of structural-steel frame, as classified by AISC 303, "Code of Standard<br />

Practice for Steel Buildings and Bridges."<br />

1.4 ACTION SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: Show fabrication of structural-steel components.<br />

1. Retain first paragraph below if retaining procedures for welder certification in "Quality Assurance"<br />

Article.<br />

C. Welding certificates.<br />

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D. Paint Compatibility Certificates: From manufacturers of topcoats applied over shop primers, certifying that<br />

shop primers are compatible with topcoats.<br />

E. Mill test reports for structural steel, including chemical and physical properties.<br />

F. Product Test Reports: For the following:<br />

1. Bolts, nuts, and washers including mechanical properties and chemical analysis.<br />

2. Direct-tension indicators.<br />

3. Tension-control, high-strength bolt-nut-washer assemblies.<br />

4. Shear stud connectors.<br />

5. Shop primers.<br />

6. Nonshrink grout.<br />

G. Source quality-control reports.<br />

1.5 QUALITY ASSURANCE<br />

A. Fabricator Qualifications: A qualified fabricator that participates in the AISC Quality Certification Program<br />

and is designated an AISC-Certified Plant, Category STD.<br />

B. Installer Qualifications: A qualified installer who participates in the AISC Quality Certification Program and<br />

is designated an AISC-Certified Erector, Category CSE.<br />

C. Shop-Painting Applicators: Qualified according to AISC's Sophisticated Paint Endorsement P2 or SSPC-<br />

QP 3, "Standard Procedure for Evaluating Qualifications of Shop Painting Applicators."<br />

D. Welding Qualifications: Qualify procedures and personnel according to AWS D1.1/D1.1M, "Structural<br />

Welding Code - Steel."<br />

1. Welders and welding operators performing work on bottom-flange, demand-critical welds shall<br />

pass the supplemental welder qualification testing, as required by AWS D1.8. FCAW-S and<br />

FCAW-G shall be considered separate processes for welding personnel qualification.<br />

E. Comply with applicable provisions of the following specifications and documents:<br />

1. AISC 303.<br />

2. AISC 341 and AISC 341s1.<br />

3. AISC 360.<br />

4. RCSC's "Specification for Structural Joints Using ASTM A 325 or A 490 Bolts."<br />

F. Preinstallation Conference: Conduct conference at Project site.<br />

1.6 DELIVERY, STORAGE, AND HANDLING<br />

A. Store materials to permit easy access for inspection and identification. Keep steel members off ground<br />

and spaced by using pallets, dunnage, or other supports and spacers. Protect steel members and<br />

packaged materials from corrosion and deterioration.<br />

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1. Do not store materials on structure in a manner that might cause distortion, damage, or overload to<br />

members or supporting structures. Repair or replace damaged materials or structures as directed.<br />

B. Store fasteners in a protected place in sealed containers with manufacturer's labels intact.<br />

1. Fasteners may be repackaged provided Owner's testing and inspecting agency observes<br />

repackaging and seals containers.<br />

2. Clean and relubricate bolts and nuts that become dry or rusty before use.<br />

3. Comply with manufacturers' written recommendations for cleaning and lubricating ASTM F 1852<br />

fasteners and for retesting fasteners after lubrication.<br />

1.7 COORDINATION<br />

A. Coordinate selection of shop primers with topcoats to be applied over them. Comply with paint and<br />

coating manufacturers' recommendations to ensure that shop primers and topcoats are compatible with<br />

one another.<br />

B. Coordinate installation of anchorage items to be embedded in or attached to other construction without<br />

delaying the Work. Provide setting diagrams, sheet metal templates, instructions, and directions for<br />

installation.<br />

PART 2 - PRODUCTS<br />

2.1 STRUCTURAL-STEEL MATERIALS<br />

A. W-Shapes: ASTM A 992/A 992M.<br />

B. Channels, Angles: ASTM A 36/A 36M.<br />

C. Plate and Bar: ASTM A 572/A 572M, Grade 50 .<br />

D. Cold-Formed Hollow Structural Sections: ASTM A 500, Grade B, structural tubing.<br />

E. Steel Pipe: ASTM A 53/A 53M, Type E or S, Grade B.<br />

F. Welding Electrodes: Comply with AWS requirements.<br />

2.2 BOLTS, CONNECTORS, AND ANCHORS<br />

A. High-Strength Bolts, Nuts, and Washers: ASTM A 325 , Type 1, heavy-hex steel structural bolts;<br />

ASTM A 563, Grade C, heavy-hex carbon-steel nuts; and ASTM F 436 , Type 1, hardened carbon-steel<br />

washers; all with plain finish.<br />

1. Direct-Tension Indicators:<br />

ASTM F 959, Type 325,<br />

compressible-washer type with plain finish.<br />

B. Tension-Control, High-Strength Bolt-Nut-Washer Assemblies: ASTM F 1852, Type 1, heavy-hex head<br />

assemblies consisting of steel structural bolts with splined ends, heavy-hex carbon-steel nuts, and<br />

hardened carbon-steel washers.<br />

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1. Finish: Plain.<br />

C. Shear Connectors: ASTM A 108, Grades 1015 through 1020, headed-stud type, cold-finished carbon<br />

steel; AWS D1.1/D1.1M, Type B.<br />

D. Headed Anchor Rods: ASTM F 1554, Grade 55, weldable, straight.<br />

2.3 PRIMER<br />

1. Nuts: ASTM A 563 heavy-hex carbon steel.<br />

2. Plate Washers: ASTM A 36/A 36M carbon steel.<br />

3. Washers: ASTM F 436, Type 1, hardened carbon steel.<br />

4. Finish: Plain.<br />

A. Low-Emitting Materials: Paints and coatings shall comply with the testing and product requirements of the<br />

California Department of Health Services' "Standard Practice for the Testing of Volatile Organic Emissions<br />

from Various Sources Using Small-Scale Environmental Chambers."<br />

B. Primer: Comply with Section 099123 "Interior Painting.<br />

C. Primer: SSPC-Paint 25, Type I, zinc oxide, alkyd, linseed oil primer.<br />

2.4 GROUT<br />

A. Nonmetallic, Shrinkage-Resistant Grout: ASTM C 1107, factory-packaged, nonmetallic aggregate grout,<br />

noncorrosive and nonstaining, mixed with water to consistency suitable for application and a 30-minute<br />

working time.<br />

2.5 FABRICATION<br />

A. Structural Steel: Fabricate and assemble in shop to greatest extent possible. Fabricate according to<br />

AISC's "Code of Standard Practice for Steel Buildings and Bridges" and AISC 360.<br />

1. Camber structural-steel members where indicated.<br />

2. Fabricate beams with rolling camber up.<br />

3. Identify high-strength structural steel according to ASTM A 6/A 6M and maintain markings until<br />

structural steel has been erected.<br />

4. Mark and match-mark materials for field assembly.<br />

5. Complete structural-steel assemblies, including welding of units, before starting shop-priming<br />

operations.<br />

B. Thermal Cutting: Perform thermal cutting by machine to greatest extent possible.<br />

1. Plane thermally cut edges to be welded to comply with requirements in AWS D1.1/D1.1M.<br />

C. Bolt Holes: Cut, drill, or punch standard bolt holes perpendicular to metal surfaces.<br />

D. Finishing: Accurately finish ends of columns and other members transmitting bearing loads.<br />

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E. Cleaning: Clean and prepare steel surfaces that are to remain unpainted according to [SSPC-SP 3,<br />

"Power Tool Cleaning."<br />

F. Shear Connectors: Prepare steel surfaces as recommended by manufacturer of shear connectors. Use<br />

automatic end welding of headed-stud shear connectors according to AWS D1.1/D1.1M and<br />

manufacturer's written instructions.<br />

G. Steel Wall-Opening Framing: Select true and straight members for fabricating steel wall-opening framing<br />

to be attached to structural steel. Straighten as required to provide uniform, square, and true members in<br />

completed wall framing.<br />

H. Holes: Provide holes required for securing other work to structural steel and for other work to pass<br />

through steel framing members.<br />

1. Cut, drill, or punch holes perpendicular to steel surfaces. Do not thermally cut bolt holes or enlarge<br />

holes by burning.<br />

2. Baseplate Holes: Cut, drill, mechanically thermal cut, or punch holes perpendicular to steel<br />

surfaces.<br />

3. Weld threaded nuts to framing and other specialty items indicated to receive other work.<br />

2.6 SHOP CONNECTIONS<br />

A. High-Strength Bolts: Shop install high-strength bolts according to RCSC's "Specification for Structural<br />

Joints Using ASTM A 325 or A 490 Bolts" for type of bolt and type of joint specified.<br />

1. Joint Type: Pretensioned.<br />

B. Weld Connections: Comply with AWS D1.1/D1.1M for tolerances, appearances, welding procedure<br />

specifications, weld quality, and methods used in correcting welding work.<br />

1. Assemble and weld built-up sections by methods that will maintain true alignment of axes without<br />

exceeding tolerances in AISC 303 for mill material.<br />

2.7 SHOP PRIMING<br />

A. Shop prime steel surfaces except the following:<br />

1. Surfaces embedded in concrete or mortar. Extend priming of partially embedded members to a<br />

depth of 2 inches .<br />

2. Surfaces to be field welded.<br />

3. Surfaces to be high-strength bolted with slip-critical connections.<br />

4. Surfaces to receive sprayed fire-resistive materials (applied fireproofing).<br />

5. Galvanized surfaces.<br />

B. Surface Preparation: Clean surfaces to be painted. Remove loose rust and mill scale and spatter, slag, or<br />

flux deposits. Prepare surfaces according to the following specifications and standards:<br />

1. SSPC-SP 2, "Hand Tool Cleaning."<br />

2. SSPC-SP 3, "Power Tool Cleaning."<br />

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C. Priming: Immediately after surface preparation, apply primer according to manufacturer's written<br />

instructions and at rate recommended by SSPC to provide a minimum dry film thickness of 1.5 mils. Use<br />

priming methods that result in full coverage of joints, corners, edges, and exposed surfaces.<br />

2.8 SOURCE QUALITY CONTROL<br />

A. Testing Agency: Owner will engage an independent testing and inspecting agency to perform shop tests<br />

and inspections and prepare test reports.<br />

1. Provide testing agency with access to places where structural-steel work is being fabricated or<br />

produced to perform tests and inspections.<br />

B. Correct deficiencies in Work that test reports and inspections indicate does not comply with the Contract<br />

Documents.<br />

C. Bolted Connections: Shop-bolted connections will be tested and inspected according to RCSC's<br />

"Specification for Structural Joints Using ASTM A 325 or A 490 Bolts."<br />

D. Welded Connections: In addition to visual inspection, shop-welded connections will be tested and<br />

inspected according to AWS D1.1/D1.1M and the following inspection procedures, at testing agency's<br />

option:<br />

1. Liquid Penetrant Inspection: ASTM E 165.<br />

2. Magnetic Particle Inspection: ASTM E 709; performed on root pass and on finished weld. Cracks<br />

or zones of incomplete fusion or penetration will not be accepted.<br />

3. Ultrasonic Inspection: ASTM E 164.<br />

4. Radiographic Inspection: ASTM E 94.<br />

E. In addition to visual inspection, shop-welded shear connectors will be tested and inspected according to<br />

requirements in AWS D1.1/D1.1M for stud welding and as follows:<br />

1. Bend tests will be performed if visual inspections reveal either a less-than-continuous 360-degree<br />

flash or welding repairs to any shear connector.<br />

2. Tests will be conducted on additional shear connectors if weld fracture occurs on shear connectors<br />

already tested, according to requirements in AWS D1.1/D1.1M.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Verify, with steel Erector present, elevations of concrete- and masonry-bearing surfaces and locations of<br />

anchor rods, bearing plates, and other embedments for compliance with requirements.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

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3.2 PREPARATION<br />

A. Provide temporary shores, guys, braces, and other supports during erection to keep structural steel<br />

secure, plumb, and in alignment against temporary construction loads and loads equal in intensity to<br />

design loads. Remove temporary supports when permanent structural steel, connections, and bracing are<br />

in place unless otherwise indicated.<br />

1. Do not remove temporary shoring supporting composite deck construction until cast-in-place<br />

concrete has attained its design compressive strength.<br />

3.3 ERECTION<br />

A. Set structural steel accurately in locations and to elevations indicated and according to AISC 303 and<br />

AISC 360.<br />

B. Base Bearing Plates: Clean concrete- and masonry-bearing surfaces of bond-reducing materials, and<br />

roughen surfaces prior to setting plates. Clean bottom surface of plates.<br />

1. Set plates for structural members on wedges, shims, or setting nuts as required.<br />

2. Weld plate washers to top of base plate.<br />

3. Snug-tighten anchor rods after supported members have been positioned and plumbed. Do not<br />

remove wedges or shims but, if protruding, cut off flush with edge of plate before packing with<br />

grout.<br />

4. Promptly pack grout solidly between bearing surfaces and plates so no voids remain. Neatly finish<br />

exposed surfaces; protect grout and allow to cure. Comply with manufacturer's written installation<br />

instructions for shrinkage-resistant grouts.<br />

C. Maintain erection tolerances of structural steel within AISC's "Code of Standard Practice for Steel<br />

Buildings and Bridges."<br />

D. Align and adjust various members that form part of complete frame or structure before permanently<br />

fastening. Before assembly, clean bearing surfaces and other surfaces that will be in permanent contact<br />

with members. Perform necessary adjustments to compensate for discrepancies in elevations and<br />

alignment.<br />

1. Level and plumb individual members of structure.<br />

2. Make allowances for difference between temperature at time of erection and mean temperature<br />

when structure is completed and in service.<br />

E. Splice members only where indicated.<br />

F. Do not use thermal cutting during erection.<br />

G. Do not enlarge unfair holes in members by burning or using drift pins. Ream holes that must be enlarged<br />

to admit bolts.<br />

H. Shear Connectors: Prepare steel surfaces as recommended by manufacturer of shear connectors. Use<br />

automatic end welding of headed-stud shear connectors according to AWS D1.1/D1.1M and<br />

manufacturer's written instructions.<br />

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3.4 FIELD CONNECTIONS<br />

A. High-Strength Bolts: Install high-strength bolts according to RCSC's "Specification for Structural Joints<br />

Using ASTM A 325 or A 490 Bolts" for type of bolt and type of joint specified.<br />

1. Joint Type: Pretensioned.<br />

B. Weld Connections: Comply with AWS D1.1/D1.1M for tolerances, appearances, welding procedure<br />

specifications, weld quality, and methods used in correcting welding work.<br />

1. Comply with AISC 303 and AISC 360 for bearing, alignment, adequacy of temporary connections,<br />

and removal of paint on surfaces adjacent to field welds.<br />

2. Remove backing bars or runoff tabs, back gouge, and grind steel smooth.<br />

3. Assemble and weld built-up sections by methods that will maintain true alignment of axes without<br />

exceeding tolerances in AISC's "Code of Standard Practice for Steel Buildings and Bridges" for mill<br />

material.<br />

3.5 FIELD QUALITY CONTROL<br />

A. Testing Agency: Owner will engage a qualified independent testing and inspecting agency to inspect field<br />

welds and high-strength bolted connections.<br />

B. Bolted Connections: Bolted connections will be tested and inspected according to RCSC's "Specification<br />

for Structural Joints Using ASTM A 325 or A 490 Bolts."<br />

C. Welded Connections: Field welds will be visually inspected according to AWS D1.1/D1.1M.<br />

1. In addition to visual inspection, field welds will be tested and inspected according to<br />

AWS D1.1/D1.1M and the following inspection procedures, at testing agency's option:<br />

a. Liquid Penetrant Inspection: ASTM E 165.<br />

b. Magnetic Particle Inspection: ASTM E 709; performed on root pass and on finished weld.<br />

Cracks or zones of incomplete fusion or penetration will not be accepted.<br />

c. Ultrasonic Inspection: ASTM E 164.<br />

d. Radiographic Inspection: ASTM E 94.<br />

D. In addition to visual inspection, test and inspect field-welded shear connectors according to requirements<br />

in AWS D1.1/D1.1M for stud welding and as follows:<br />

1. Perform bend tests if visual inspections reveal either a less-than-continuous 360-degree flash or<br />

welding repairs to any shear connector.<br />

2. Conduct tests on additional shear connectors if weld fracture occurs on shear connectors already<br />

tested, according to requirements in AWS D1.1/D1.1M.<br />

E. Correct deficiencies in Work that test reports and inspections indicate does not comply with the Contract<br />

Documents.<br />

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3.6 REPAIRS AND PROTECTION<br />

A. Galvanized Surfaces: Clean areas where galvanizing is damaged or missing and repair galvanizing to<br />

comply with ASTM A 780.<br />

B. Touchup Painting: Immediately after erection, clean exposed areas where primer is damaged or missing<br />

and paint with the same material as used for shop painting to comply with SSPC-PA 1 for touching up<br />

shop-painted surfaces.<br />

1. Clean and prepare surfaces by SSPC-SP 2 hand-tool cleaning or SSPC-SP 3 power-tool cleaning.<br />

C. Touchup Painting: Cleaning and touchup painting are specified in Section 099113 "Exterior Painting"<br />

Section 099123 "Interior Painting."<br />

END OF SECTION 051200<br />

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SECTION 05121 - ARCHITECTURALLY EXPOSED STRUCTURAL STEEL FRAMING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes architecturally exposed structural-steel framing.<br />

1. Requirements in Section 051200 "Structural Steel Framing" also apply to AESS framing.<br />

B. Related Sections:<br />

1. Division 5, Section "Structural Steel Framing" for additional requirements applicable to AESS.<br />

2. Division 5, Section "Metal Fabrications" for steel lintels and shelf angles not attached to structuralsteel<br />

frame, miscellaneous steel fabrications and other metal items not defined as structural steel.<br />

3. Division 5, Section "Metal Stairs."<br />

4. Division 9, Section "Interior Painting" for surface preparation and priming requirements.<br />

1.3 DEFINITIONS<br />

A. Architecturally Exposed Structural Steel: Structural steel designated as "architecturally exposed structural<br />

steel" or "AESS" in the Contract Documents.<br />

B. Category 1 AESS: AESS that is within 96 inches (2400 mm) vertically and 36 inches (900 mm)<br />

horizontally of a walking surface and is visible to a person standing on that walking surface.<br />

C. Category 2 AESS: AESS that is within 20 feet (6 m) vertically and horizontally of a walking surface and is<br />

visible to a person standing on that walking surface.<br />

D. Category 3 AESS: AESS that does not meet the definition of Category 1 or Category 2.<br />

1.4 SUBMITTALS<br />

A. Shop Drawings: Show fabrication of AESS components. Shop Drawings for structural steel may be used<br />

for AESS provided items of AESS are specifically identified and requirements below are met for AESS.<br />

1. Include details of cuts, connections, splices, camber, holes, and other pertinent data.<br />

2. Include embedment drawings.<br />

3. Indicate welds by standard AWS symbols, distinguishing between shop and field welds, and show<br />

size, length, and type of each weld. Show backing bars that are to be removed and supplemental<br />

fillet welds where backing bars are to remain.[ Indicate grinding, finish, and profile of welds.<br />

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4. Indicate type, size, and length of bolts, distinguishing between shop and field bolts. Identify<br />

pretensioned and slip-critical high-strength bolted connections. Indicate orientation of bolt heads.<br />

5. Indicate exposed surfaces and edges and surface preparation being used.<br />

6. Indicate special tolerances and erection requirements.<br />

B. Qualification Data: For qualified [Installer] [fabricator].<br />

1.5 QUALITY ASSURANCE<br />

A. Installer Qualifications: A qualified installer who participates in the AISC Quality Certification Program and<br />

is designated an AISC-Certified Erector, Category ACSE.<br />

B. Fabricator Qualifications: A qualified fabricator that participates in the AISC Quality Certification Program<br />

and is designated an AISC-Certified Plant, Category STD.<br />

C. Preinstallation Conference: Conduct conference at Project site.<br />

1.6 DELIVERY, STORAGE, AND HANDLING<br />

A. Use special care in handling to prevent twisting, warping, nicking, and other damage. Store materials to<br />

permit easy access for inspection and identification. Keep steel members off ground and spaced by using<br />

pallets, dunnage, or other supports and spacers. Protect steel members and packaged materials from<br />

corrosion and deterioration.<br />

1. Do not store materials on structure in a manner that might cause distortion, damage, or overload to<br />

members or supporting structures. Repair or replace damaged materials or structures as directed.<br />

1.7 PROJECT CONDITIONS<br />

A. Field Measurements: Where AESS is indicated to fit against other construction, verify actual dimensions<br />

by field measurements before fabrication.<br />

1.8 COORDINATION<br />

A. Coordinate selection of shop primers with topcoats to be applied over them. Comply with paint and<br />

coating manufacturers' recommendations to ensure that shop primers and topcoats are compatible with<br />

one another.<br />

PART 2 - PRODUCTS<br />

2.1 BOLTS, CONNECTORS, AND ANCHORS<br />

A. Tension-Control, High-Strength Bolt-Nut-Washer Assemblies: ASTM F 1852, Type 1, round-head<br />

assemblies, consisting of steel structural bolts with splined ends, heavy-hex carbon-steel nuts, and<br />

hardened carbon-steel washers.<br />

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1. Finish: Plain.<br />

B. Corrosion-Resisting (Weathering Steel), Tension-Control, High-Strength Bolt-Nut-Washer Assemblies:<br />

ASTM F 1852, Type 3, round-head assemblies, consisting of steel structural bolts with splined ends,<br />

heavy-hex carbon-steel nuts, and hardened carbon-steel washers.<br />

2.2 PRIMER<br />

A. Primer: Comply with Division 9, Section "Interior Painting" and shall be from the same manufacturer as<br />

finish paint or certified by the manufacturer of the finish paint as compatible with their paint products used.<br />

B. Primer: SSPC-Paint 23, latex primer.<br />

C. Primer: Fabricator's standard lead- and chromate-free, nonasphaltic, rust-inhibiting primer complying with<br />

MPI#79 and compatible with topcoat.<br />

D. Etching Cleaner for Galvanized Metal: Complying with MPI#25.<br />

E. Galvanizing Repair Paint: MPI#18, MPI#19, or SSPC-Paint 20.<br />

F. Shop Primer for Galvanized Steel: Cementitious galvanized metal primer complying with MPI#26.<br />

2.3 FABRICATION<br />

A. Shop fabricate and assemble AESS to the maximum extent possible. Locate field joints at concealed<br />

locations if possible. Detail assemblies to minimize handling and to expedite erection.<br />

B. In addition to special care used to handle and fabricate AESS, comply with the following:<br />

1. Fabricate with exposed surfaces smooth, square, and free of surface blemishes including pitting,<br />

rust, scale, and roughness.<br />

2. Grind sheared, punched, and flame-cut edges of Category 1 AESS to remove burrs and provide<br />

smooth surfaces and edges.<br />

3. Fabricate Category 1 AESS with exposed surfaces free of mill marks, including rolled trade names<br />

and stamped or raised identification.<br />

4. Fabricate Category 1 and Category 2 AESS with exposed surfaces free of seams to maximum<br />

extent possible.<br />

5. Remove blemishes by filling or grinding or by welding and grinding, before cleaning, treating, and<br />

shop priming.<br />

6. Fabricate with piece marks fully hidden in the completed structure or made with media that permits<br />

full removal after erection.<br />

7. Fabricate Category 1 AESS to the tolerances specified in AISC 303 for steel that is designated<br />

AESS.<br />

8. Fabricate Category 2 and Category 3 AESS to the tolerances specified in AISC 303 for steel that is<br />

not designated AESS.<br />

9. Seal-weld open ends of hollow structural sections with 3/8-inch (9.5-mm) closure plates for<br />

Category 1 AESS.<br />

C. Curved Members: Fabricate indicated members to curved shape by rolling to final shape in fabrication<br />

shop.<br />

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1. Distortion of webs, stems, outstanding flanges, and legs of angles shall not be visible from a<br />

distance of 20 feet (6 m) under any lighting conditions.<br />

2. Tolerances for walls of hollow steel sections after rolling shall be approximately 1/2 inch (13 mm) .<br />

D. Coping, Blocking, and Joint Gaps: Maintain uniform gaps of 1/8 inch (3.2 mm) with a tolerance of 1/32<br />

inch (0.8 mm) for Category 1 AESS.<br />

E. Bolt Holes: Cut, drill, mechanically thermal cut, or punch standard bolt holes perpendicular to metal<br />

surfaces.<br />

F. Cleaning Corrosion-Resisting Structural Steel: Clean and prepare steel surfaces that are to remain<br />

unpainted according to SSPC-SP 6/NACE No. 3, "Commercial Blast Cleaning."<br />

G. Holes: Provide holes required for securing other work to structural steel and for other work to pass<br />

through steel framing members.<br />

1. Cut, drill, or punch holes perpendicular to steel surfaces. Do not thermally cut bolt holes or enlarge<br />

holes by burning.<br />

2. Base plate Holes: Cut, drill, mechanically thermal cut, or punch holes perpendicular to steel<br />

surfaces.<br />

3. Weld threaded nuts to framing and other specialty items indicated to receive other work.<br />

2.4 SHOP CONNECTIONS<br />

A. High-Strength Bolts: Shop install high-strength bolts according to RCSC's "Specification for Structural<br />

Joints Using ASTM A 325 or A 490 Bolts" for type of bolt and type of joint specified.<br />

1. Joint Type: Snug tightened.<br />

B. Weld Connections: Comply with AWS D1.1/D1.1M and AWS D1.8/D1.8M for tolerances, appearances,<br />

welding procedure specifications, weld quality, and methods used in correcting welding work, and comply<br />

with the following:<br />

1. Assemble and weld built-up sections by methods that will maintain true alignment of axes without<br />

exceeding specified tolerances.<br />

2. Use weld sizes, fabrication sequence, and equipment for AESS that limit distortions to allowable<br />

tolerances.<br />

3. Provide continuous, sealed welds at angle to gusset-plate connections and similar locations where<br />

Category 1 AESS is exposed to weather.<br />

4. Provide continuous welds of uniform size and profile where Category 1 AESS is welded.<br />

5. Grind butt and groove welds flush to adjacent surfaces within tolerance of plus 1/16 inch, minus 0<br />

inch (plus 1.5 mm, minus 0 mm) for Category 1 and Category 2 AESS.<br />

6. Make butt and groove welds flush to adjacent surfaces within tolerance of plus 1/16 inch, minus 0<br />

inch (plus 1.5 mm, minus 0 mm) for Category 1 and Category 2 AESS. Do not grind unless<br />

required for clearances or for fitting other components, or unless directed to correct unacceptable<br />

work.<br />

7. Remove backing bars or runoff tabs; back-gouge and grind steel smooth for Category 1 and<br />

Category 2 AESS.<br />

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8. At locations where welding on the far side of an exposed connection of Category 1 and Category 2<br />

AESS occurs, grind distortions and marking of the steel to a smooth profile aligned with adjacent<br />

material.<br />

9. Make fillet welds for Category 1 and Category 2 AESS oversize and grind to uniform profile with<br />

smooth face and transition.<br />

10. Make fillet welds for Category 1 and Category 2 AESS of uniform size and profile with exposed<br />

face smooth and slightly concave. Do not grind unless directed to correct unacceptable work.<br />

2.5 GALVANIZING<br />

A. Hot-Dip Galvanized Finish: Apply zinc coating by the hot-dip process to structural steel according to<br />

ASTM A 123/A 123M.<br />

1. Do not quench or apply post-galvanizing treatments that might interfere with paint adhesion.<br />

2. Fill vent and drain holes that will be exposed in the finished Work, unless indicated to remain as<br />

weep holes, by plugging with zinc solder and filing off smooth.<br />

3. Galvanize lintels and shelf angles attached to structural-steel frame and located in exterior walls.<br />

2.6 SHOP PRIMING<br />

A. Shop prime steel surfaces except the following:<br />

1. Surfaces embedded in concrete or mortar. Extend priming of partially embedded members to a<br />

depth of 2 inches (50 mm) .<br />

2. Surfaces to be field welded.<br />

3. Surfaces to be high-strength bolted with slip-critical connections.<br />

4. Surfaces to receive sprayed fire-resistive materials.<br />

B. Surface Preparation for Nongalvanized Steel: Clean surfaces to be painted. Remove loose rust and mill<br />

scale and spatter, slag, or flux deposits. Prepare surfaces according to the following specifications and<br />

standards:<br />

1. SSPC-SP 3, "Power Tool Cleaning."<br />

2. SSPC-SP 11, "Power Tool Cleaning to Bare Metal."<br />

3. SSPC-SP 6/NACE No. 3, "Commercial Blast Cleaning."<br />

C. Preparing Galvanized Steel for Shop Priming: After galvanizing, thoroughly clean steel of grease, dirt, oil,<br />

flux, and other foreign matter, and treat with etching cleaner.<br />

D. Priming: Immediately after surface preparation, apply primer according to manufacturer's written<br />

instructions and at rate recommended by SSPC to provide a minimum dry film thickness of 1.5 mils (0.038<br />

mm) . Use priming methods that result in full coverage of joints, corners, edges, and exposed surfaces.<br />

1. Stripe paint corners, crevices, bolts, welds, and sharp edges.<br />

2. Apply two coats of shop paint to surfaces that are inaccessible after assembly or erection. Change<br />

color of second coat to distinguish it from first.<br />

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PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Verify, with steel erector present, elevations of concrete- and masonry-bearing surfaces and locations of<br />

anchor rods, bearing plates, and other embedments for compliance with requirements.<br />

1. Prepare a certified survey of bearing surfaces, anchor rods, bearing plates, and other embedments<br />

showing dimensions, locations, angles, and elevations.<br />

B. Examine AESS for twists, kinks, warping, gouges, and other imperfections before erecting.<br />

C. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Provide temporary shores, guys, braces, and other supports during erection to keep AESS secure, plumb,<br />

and in alignment against temporary construction loads and loads equal in intensity to design loads.<br />

Remove temporary supports when permanent structural steel, connections, and bracing are in place<br />

unless otherwise indicated.<br />

1. If possible, locate welded tabs for attaching temporary bracing and safety cabling where they will<br />

be concealed from view in the completed Work.<br />

2. Do not remove temporary shoring supporting composite deck construction until cast-in-place<br />

concrete has attained its design compressive strength.<br />

3.3 ERECTION<br />

A. Set AESS accurately in locations and to elevations indicated and according to AISC 303 and AISC 360.<br />

1. Erect Category 1 AESS to the tolerances specified in AISC 303 for steel that is designated AESS.<br />

2. Erect Category 2 and Category 3 AESS to the tolerances specified in AISC 303 for steel that is not<br />

designated AESS.<br />

B. Do not use thermal cutting during erection unless approved by Architect. Finish thermally cut sections<br />

within smoothness limits in AWS D1.1/D1.1M.<br />

3.4 FIELD CONNECTIONS<br />

A. High-Strength Bolts: Install high-strength bolts according to RCSC's "Specification for Structural Joints<br />

Using ASTM A 325 or A 490 Bolts" for type of bolt and type of joint specified.<br />

1. Joint Type: Snug tightened.<br />

2. Orient bolt heads in same direction for each connection and to maximum extent possible in same<br />

direction for similar connections.<br />

B. Weld Connections: Comply with requirements in "Weld Connections" Paragraph in "Shop Connections"<br />

Article.<br />

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1. Remove backing bars or runoff tabs; back-gouge and grind steel smooth for Category 1 and<br />

Category 2 AESS.<br />

2. Remove erection bolts in Category 1 and Category 2 AESS, fill holes, and grind smooth.<br />

3. Fill weld access holes in Category 1 and Category 2 AESS and grind smooth.<br />

3.5 FIELD QUALITY CONTROL<br />

A. Architect will observe AESS in place to determine acceptability relating to aesthetic effect.<br />

3.6 REPAIRS AND PROTECTION<br />

A. Remove welded tabs that were used for attaching temporary bracing and safety cabling and that are<br />

exposed to view in the completed Work. Grind steel smooth.<br />

B. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and repair galvanizing to<br />

comply with ASTM A 780.<br />

C. Touchup Painting: Immediately after erection, clean field welds, bolted connections, and abraded areas of<br />

shop paint, and paint exposed areas with the same material as used for shop painting to comply with<br />

SSPC-PA 1 for touching up shop-painted surfaces.<br />

1. Clean and prepare surfaces by SSPC-SP 2 hand-tool cleaning or SSPC-SP 3 power-tool cleaning.<br />

D. Touchup Painting: Cleaning and touchup painting are specified in Division 9, Section "Interior Painting."<br />

END OF SECTION 05121<br />

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SECTION 052100 - STEEL JOIST FRAMING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. K-series steel joists.<br />

2. KCS-type K-series steel joists.<br />

3. K-series steel joist substitutes.<br />

4. LH- and DLH-series long-span steel joists.<br />

5. CJ-series composite steel joists.<br />

6. Joist girders.<br />

7. Joist accessories.<br />

B. Related Requirements:<br />

1. Section 033000 "Cast-in-Place Concrete" for installing bearing plates in concrete.<br />

2. Section 042000 "Unit Masonry" for installing bearing plates in unit masonry.<br />

3. Section 051200 "Structural Steel Framing" for field-welded shear connectors.<br />

1.3 DEFINITIONS<br />

A. SJI's "Specifications": Steel Joist Institute's "Standard Specifications, Load Tables and Weight Tables for<br />

Steel Joists and Joist Girders."<br />

B. Special Joists: Steel joists or joist girders requiring modification by manufacturer to support nonuniform,<br />

unequal, or special loading conditions that invalidate load tables in SJI's "Specifications."<br />

1.4 ACTION SUBMITTALS<br />

A. Product Data: For each type of joist, accessory, and product.<br />

B. LEED Submittals:<br />

1. Product Data for Credit MR 4: For products having recycled content, documentation indicating<br />

percentages by weight of postconsumer and preconsumer recycled content. Include statement<br />

indicating cost for each product having recycled content.<br />

2. Laboratory Test Reports for Credit EQ 4: For primers, documentation indicating that products<br />

comply with the testing and product requirements of the California Department of Health Services'<br />

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C. Shop Drawings:<br />

"Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using<br />

Small-Scale Environmental Chambers."<br />

1. Include layout, designation, number, type, location, and spacing of joists.<br />

2. Include joining and anchorage details, bracing, bridging, and joist accessories; splice and<br />

connection locations and details; and attachments to other construction.<br />

3. Indicate locations and details of bearing plates to be embedded in other construction.<br />

1.5 INFORMATIONAL SUBMITTALS<br />

A. Qualification Data: For [manufacturer] [professional engineer].<br />

B. Welding certificates.<br />

C. Manufacturer certificates.<br />

D. Mill Certificates: For each type of bolt.<br />

E. Comprehensive engineering analysis of special joists signed and sealed by the qualified professional<br />

engineer responsible for its preparation.<br />

1.6 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: A manufacturer certified by SJI to manufacture joists complying with<br />

applicable standard specifications and load tables in SJI's "Specifications[."][" and "Standard<br />

Specifications for Composite Steel Joists, CJ-Series" in "Standard Specifications for Composite Steel<br />

Joists, Weight Tables and Bridging Tables, Code of Standard Practice."]<br />

1. Manufacturer's responsibilities include providing professional engineering services for designing<br />

special joists to comply with performance requirements.<br />

B. Welding Qualifications: Qualify field-welding procedures and personnel according to AWS D1.1/D1.1M,<br />

"Structural Welding Code - Steel."<br />

1.7 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver, store, and handle joists as recommended in SJI's "Specifications[."][" and "Standard<br />

Specifications for Composite Steel Joists, CJ-Series" in "Standard Specifications for Composite Steel<br />

Joists, Weight Tables and Bridging Tables, Code of Standard Practice."]<br />

B. Protect joists from corrosion, deformation, and other damage during delivery, storage, and handling.<br />

1.8 SEQUENCING<br />

A. Deliver steel bearing plates to be built into [cast-in-place concrete] [and] [masonry] construction.<br />

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PART 2 - PRODUCTS<br />

2.1 PERFORMANCE REQUIREMENTS<br />

A. Structural Performance: Provide special joists and connections capable of withstanding design loads<br />

indicated.<br />

1. Use [ASD; data are given at service-load level] [LRFD; data are given at factored-load level].<br />

2. Design special joists to withstand design loads with live-load deflections no greater than the<br />

following:<br />

a. Floor Joists: Vertical deflection of [1/360] [1/240] of the span.<br />

b. Roof Joists: Vertical deflection of [1/360] [1/240] of the span.<br />

B. Recycled Content of Steel Products: Postconsumer recycled content plus one-half of preconsumer<br />

recycled content not less than [25] [50] [60] percent.<br />

2.2 K-SERIES STEEL JOISTS<br />

A. Manufacture steel joists of type indicated according to "Standard Specifications for Open Web Steel<br />

Joists, K-Series" in SJI's "Specifications," with steel-angle top- and bottom-chord members, underslung<br />

ends, and parallel top chord.<br />

1. Joist Type: K-series steel joists and KCS-type K-series steel joists.<br />

B. Steel Joist Substitutes: Manufacture according to "Standard Specifications for Open Web Steel Joists, K-<br />

Series" in SJI's "Specifications," with steel-angle or -channel members.<br />

C. Provide holes in chord members for connecting and securing other construction to joists.<br />

D. Top-Chord Extensions: Extend top chords of joists with SJI's Type S top-chord extensions where<br />

indicated, complying with SJI's "Specifications."<br />

E. Extended Ends: Extend bearing ends of joists with SJI's Type R extended ends where indicated,<br />

complying with SJI's "Specifications."<br />

F. Do not camber joists.<br />

G. Camber joists [according to SJI's "Specifications."] [as indicated] .<br />

H. Equip bearing ends of joists with manufacturer's standard beveled ends or sloped shoes if joist slope<br />

exceeds 1/4 inch per 12 inches (1:48) .<br />

2.3 LONG-SPAN STEEL JOISTS<br />

A. Manufacture steel joists according to "Standard Specifications for Longspan Steel Joists, LH-Series and<br />

Deep Longspan Steel Joists, DLH-Series" in SJI's "Specifications," with steel-angle top- and bottom-chord<br />

members; of joist type and end and top-chord arrangements [as follows:] [as indicated.]<br />

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1. Joist Type: LH-series steel joists.<br />

2. End Arrangement: Square.<br />

3. Top-Chord Arrangement: Parallel, and Pitched 1/4 inch per 12 inches<br />

two ways.<br />

B. Provide holes in chord members for connecting and securing other construction to joists.<br />

C. Camber long-span steel joists according to SJI's "Specifications.".<br />

D. Equip bearing ends of joists with manufacturer's standard beveled ends or sloped shoes if joist slope<br />

exceeds 1/4 inch per 12 inches (1:48) .<br />

2.4 PRIMERS<br />

A. Low-Emitting Materials: Paints and coatings shall comply with the testing and product requirements of the<br />

California Department of Health Services' "Standard Practice for the Testing of Volatile Organic Emissions<br />

from Various Sources Using Small-Scale Environmental Chambers."<br />

B. Primer: SSPC-Paint 15, or manufacturer's standard shop primer complying with performance<br />

requirements in SSPC-Paint 15.<br />

C. Primer: Provide shop primer that complies with Section 099113 "Exterior Painting" and Section 099123<br />

"Interior Painting."<br />

2.5 JOIST ACCESSORIES<br />

A. Bridging: Provide bridging anchors and number of rows of horizontal or diagonal bridging of material, size,<br />

and type required by SJI's "Specifications" for type of joist, chord size, spacing, and span. Furnish<br />

additional erection bridging if required for stability.<br />

B. Bridging: Schematically indicated. Detail and fabricate according to SJI's "Specifications". Furnish<br />

additional erection bridging if required for stability.<br />

C. Bridging: Fabricate as indicated and according to SJI's "Specifications." Furnish additional erection<br />

bridging if required for stability.<br />

D. Fabricate steel bearing plates from ASTM A 36/A 36M steel with integral anchorages of sizes and<br />

thicknesses indicated. Shop prime paint.<br />

E. Steel bearing plates with integral anchorages are specified in Section 055000 "Metal Fabrications."<br />

F. Furnish ceiling extensions, either extended bottom-chord elements or a separate extension unit of enough<br />

strength to support ceiling construction. Extend ends to within 1/2 inch (13 mm) of finished wall surface<br />

unless otherwise indicated.<br />

G. Carbon-Steel Bolts and Threaded Fasteners: ASTM A 307, Grade A (ASTM F 568M, Property Class 4.6) ,<br />

carbon-steel, hex-head bolts and threaded fasteners; carbon-steel nuts; and flat, unhardened steel<br />

washers.<br />

1. Finish: Plain, uncoated.<br />

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H. High-Strength Bolts, Nuts, and Washers: ASTM A 325 (ASTM A 325M), Type 1, heavy hex steel<br />

structural bolts; ASTM A 563 (ASTM A 563M) heavy hex carbon-steel nuts; and ASTM F 436<br />

(ASTM F 436M) hardened carbon-steel washers.<br />

1. Finish: Plain .<br />

I. Welding Electrodes: Comply with AWS standards.<br />

J. Furnish miscellaneous accessories including splice plates and bolts required by joist manufacturer to<br />

complete joist assembly.<br />

2.6 CLEANING AND SHOP PAINTING<br />

A. Clean and remove loose scale, heavy rust, and other foreign materials from fabricated joists and<br />

accessories by power-tool cleaning, SSPC-SP 3.<br />

B. Do not prime paint joists and accessories to receive sprayed fire-resistive materials.<br />

C. Apply one coat of shop primer to joists and joist accessories to be primed to provide a continuous, dry<br />

paint film not less than 1 mil (0.025 mm) thick.<br />

D. Shop priming of joists and joist accessories is specified in Section 099113 "Exterior Painting" and<br />

Section 099123 "Interior Painting."<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine supporting substrates, embedded bearing plates, and abutting structural framing for compliance<br />

with requirements for installation tolerances and other conditions affecting performance.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 INSTALLATION<br />

A. Do not install joists until supporting construction is in place and secured.<br />

B. Install joists and accessories plumb, square, and true to line; securely fasten to supporting construction<br />

according to SJI's "Specifications[,"][" and "Standard Specifications for Composite Steel Joists, CJ-Series"<br />

in "Standard Specifications for Composite Steel Joists, Weight Tables and Bridging Tables, Code of<br />

Standard Practice,"] joist manufacturer's written recommendations, and requirements in this Section.<br />

1. Before installation, splice joists delivered to Project site in more than one piece.<br />

2. Space, adjust, and align joists accurately in location before permanently fastening.<br />

3. Install temporary bracing and erection bridging, connections, and anchors to ensure that joists are<br />

stabilized during construction.<br />

4. Delay rigidly connecting bottom-chord extensions to columns or supports until dead loads are<br />

applied.<br />

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C. Field weld joists to supporting steel bearing plates and framework. Coordinate welding sequence and<br />

procedure with placement of joists. Comply with AWS requirements and procedures for welding,<br />

appearance and quality of welds, and methods used in correcting welding work.<br />

D. Bolt joists to supporting steel framework using carbon-steel bolts.<br />

E. Bolt joists to supporting steel framework using high-strength structural bolts. Comply with Research<br />

Council on Structural Connection's "Specification for Structural Joints Using ASTM A 325 or ASTM A 490<br />

Bolts" for high-strength structural bolt installation and tightening requirements.<br />

F. Install and connect bridging concurrently with joist erection, before construction loads are applied. Anchor<br />

ends of bridging lines at top and bottom chords if terminating at walls or beams.<br />

3.3 FIELD QUALITY CONTROL<br />

A. Testing Agency: Owner will engage a qualified independent testing and inspecting agency to inspect field<br />

welds and bolted connections and to perform field tests and inspections and prepare test and inspection<br />

reports.<br />

B. Visually inspect field welds according to AWS D1.1/D1.1M.<br />

1. In addition to visual inspection, test field welds according to AWS D1.1/D1.1M and the following<br />

procedures, as applicable:<br />

a. Liquid Penetrant Inspection: ASTM E 165.<br />

b. Magnetic Particle Inspection: ASTM E 709.<br />

c. Ultrasonic Testing: ASTM E 164.<br />

d. Radiographic Testing: ASTM E 94.<br />

C. Visually inspect bolted connections.<br />

D. Correct deficiencies in Work that test and inspection reports have indicated are not in compliance with<br />

specified requirements.<br />

E. Perform additional testing to determine compliance of corrected Work with specified requirements.<br />

3.4 PROTECTION<br />

A. Repair damaged galvanized coatings on galvanized items with galvanized repair paint according to<br />

ASTM A 780 and manufacturer's written instructions.<br />

B. Touchup Painting: After installation, promptly clean, prepare, and prime or reprime field connections, rust<br />

spots, and abraded surfaces of prime-painted joists, bearing plates, abutting structural steel, and<br />

accessories.<br />

1. Clean and prepare surfaces by hand-tool cleaning according to SSPC-SP 2, or power-tool cleaning<br />

according to SSPC-SP 3.<br />

2. Apply a compatible primer of same type as primer used on adjacent surfaces.<br />

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C. Touchup Painting: Cleaning and touchup painting are specified in Section 099113 "Exterior Painting" and<br />

Section 099123 "Interior Painting."<br />

D. Provide final protection and maintain conditions, in a manner acceptable to manufacturer and Installer<br />

which ensures that joists and accessories are without damage or deterioration at time of Substantial<br />

Completion.<br />

END OF SECTION 052100<br />

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SECTION 053100 - STEEL DECKING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Composite floor deck.<br />

B. Related Requirements:<br />

1. Section 033000 "Cast-in-Place Concrete" for normal-weight and lightweight structural concrete fill<br />

over steel deck.<br />

2. Section 051200 "Structural Steel Framing" for shop- and field-welded shear connectors.<br />

3. Section 055000 "Metal Fabrications" for framing deck openings with miscellaneous steel shapes.<br />

1.3 ACTION SUBMITTALS<br />

A. Product Data: For each type of deck, accessory, and product indicated.<br />

B. Shop Drawings:<br />

1. Include layout and types of deck panels, anchorage details, reinforcing channels, pans, cut deck<br />

openings, special jointing, accessories, and attachments to other construction.<br />

1.4 INFORMATIONAL SUBMITTALS<br />

A. Welding certificates.<br />

B. Product Certificates: For each type of steel deck.<br />

C. Evaluation Reports: For steel deck.<br />

D. Field quality-control reports.<br />

1.5 QUALITY ASSURANCE<br />

A. Testing Agency Qualifications: Qualified according to ASTM E 329 for testing indicated.<br />

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B. Welding Qualifications: Qualify procedures and personnel according to AWS D1.3, "Structural Welding<br />

Code - Sheet Steel."<br />

1.6 DELIVERY, STORAGE, AND HANDLING<br />

A. Protect steel deck from corrosion, deformation, and other damage during delivery, storage, and handling.<br />

B. Stack steel deck on platforms or pallets and slope to provide drainage. Protect with a waterproof covering<br />

and ventilate to avoid condensation.<br />

PART 2 - PRODUCTS<br />

2.1 PERFORMANCE REQUIREMENTS<br />

A. AISI Specifications: Comply with calculated structural characteristics of steel deck according to AISI's<br />

"North American Specification for the Design of Cold-Formed Steel Structural Members."<br />

2.2 COMPOSITE FLOOR DECK<br />

A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that<br />

may be incorporated into the Work include, but are not limited to, the following:<br />

1. ASC Profiles, Inc.; a Blue Scope Steel company.<br />

2. Canam United States; Canam Group Inc.<br />

3. CMC Joist & Deck.<br />

4. Consolidated Systems, Inc.; Metal Dek Group.<br />

5. Cordeck.<br />

6. DACS, Inc.<br />

7. Epic Metals <strong>Corporation</strong>.<br />

8. Marlyn Steel Decks, Inc.<br />

9. New Millennium Building Systems, LLC.<br />

10. Nucor Corp.; Vulcraft Group.<br />

11. Roof Deck, Inc.<br />

12. Verco Manufacturing Co.<br />

13. Wheeling Corrugating Company; Div. of Wheeling-Pittsburgh Steel <strong>Corporation</strong>.<br />

B. Composite Floor Deck: Fabricate panels, with integrally embossed or raised pattern ribs and interlocking<br />

side laps, to comply with "SDI Specifications and Commentary for Composite Steel Floor Deck," in SDI<br />

Publication No. 31, with the minimum section properties indicated, and with the following:<br />

1. Galvanized-Steel Sheet: ASTM A 653/A 653M, Structural Steel (SS), Grade 33 , G90 (Z275) zinc<br />

coating.<br />

2. Profile Depth: 3 inches.<br />

3. Design Uncoated-Steel Thickness: 0.0474 inch.<br />

4. Span Condition: Triple span or more, where possible.<br />

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2.3 ACCESSORIES<br />

A. General: Provide manufacturer's standard accessory materials for deck that comply with requirements<br />

indicated.<br />

B. Mechanical Fasteners: Corrosion-resistant, low-velocity, power-actuated or pneumatically driven carbonsteel<br />

fasteners; or self-drilling, self-threading screws.<br />

C. Flexible Closure Strips: Vulcanized, closed-cell, synthetic rubber.<br />

D. Miscellaneous Sheet Metal Deck Accessories: Steel sheet, of same material and finish as deck; of profile<br />

indicated or required for application.<br />

E. Pour Stops and Girder Fillers: Steel sheet, of same material and finish as deck.<br />

F. Column Closures, End Closures, Z-Closures, and Cover Plates: Steel sheet, of same material, finish, and<br />

thickness as deck unless otherwise indicated.<br />

G. Weld Washers: Uncoated steel sheet, shaped to fit deck rib, 0.0747 inch thick, with factory-punched hole<br />

of 3/8-inch minimum diameter.<br />

H. Flat Sump Plates: Single-piece steel sheet, 0.0747 inch thick. For drains, cut holes in the field.<br />

I. Recessed Sump Pans: Single-piece steel sheet, 0.0747 inch thick, with 3-inch- wide flanges and level<br />

recessed pans of 1-1/2-inch minimum depth. For drains, cut holes in the field.<br />

J. Galvanizing Repair Paint: SSPC-Paint 20 or MIL-P-21035B, with dry film containing a minimum of 94<br />

percent zinc dust by weight.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine supporting frame and field conditions for compliance with requirements for installation tolerances<br />

and other conditions affecting performance.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 INSTALLATION, GENERAL<br />

A. Install deck panels and accessories according to applicable specifications and commentary in SDI<br />

Publication No. 31, manufacturer's written instructions, and requirements in this Section.<br />

B. Install temporary shoring before placing deck panels if required to meet deflection limitations.<br />

C. Locate deck bundles to prevent overloading of supporting members.<br />

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D. Place deck panels on supporting frame and adjust to final position with ends accurately aligned and<br />

bearing on supporting frame before being permanently fastened. Do not stretch or contract side-lap<br />

interlocks.<br />

1. Align cellular deck panels over full length of cell runs and align cells at ends of abutting panels.<br />

E. Place deck panels flat and square and fasten to supporting frame without warp or deflection.<br />

F. Cut and neatly fit deck panels and accessories around openings and other work projecting through or<br />

adjacent to deck.<br />

G. Provide additional reinforcement and closure pieces at openings as required for strength, continuity of<br />

deck, and support of other work.<br />

H. Comply with AWS requirements and procedures for manual shielded metal arc welding, appearance and<br />

quality of welds, and methods used for correcting welding work.<br />

I. Mechanical fasteners may be used in lieu of welding to fasten deck. Locate mechanical fasteners and<br />

install according to deck manufacturer's written instructions.<br />

3.3 FLOOR-DECK INSTALLATION<br />

A. Fasten floor-deck panels to steel supporting members by arc spot (puddle) welds of the surface diameter<br />

indicated and as follows:<br />

1. Weld Diameter: 3/4 inch, nominal.<br />

2. Weld Spacing: Space and locate welds as indicated.<br />

B. Side-Lap and Perimeter Edge Fastening: Fasten side laps and perimeter edges of panels between<br />

supports, at intervals not exceeding the lesser of half of the span or 36 inches , and as follows:<br />

1. Fasten with a minimum of 1-1/2-inch- long welds.<br />

C. End Bearing: Install deck ends over supporting frame with a minimum end bearing of 3”, with end joints as<br />

follows:<br />

1. End Joints: Lapped.<br />

D. Pour Stops and Girder Fillers: Weld steel sheet pour stops and girder fillers to supporting structure<br />

according to SDI recommendations unless otherwise indicated.<br />

E. Floor-Deck Closures: Weld steel sheet column closures, cell closures, and Z-closures to deck, according<br />

to SDI recommendations, to provide tight-fitting closures at open ends of ribs and sides of deck.<br />

3.4 FIELD QUALITY CONTROL<br />

A. Testing Agency: Owner will engage a qualified testing agency to perform tests and inspections.<br />

B. Field welds will be subject to inspection.<br />

C. Testing agency will report inspection results promptly and in writing to Contractor and Architect.<br />

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D. Remove and replace work that does not comply with specified requirements.<br />

E. Additional inspecting, at Contractor's expense, will be performed to determine compliance of corrected<br />

work with specified requirements.<br />

3.5 PROTECTION<br />

A. Galvanizing Repairs: Prepare and repair damaged galvanized coatings on both surfaces of deck with<br />

galvanized repair paint according to ASTM A 780 and manufacturer's written instructions.<br />

B. Provide final protection and maintain conditions to ensure that steel deck is without damage or<br />

deterioration at time of Substantial Completion.<br />

END OF SECTION 053100<br />

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SECTION 05400 - COLD-FORMED METAL FRAMING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes the following:<br />

1. Interior load-bearing wall framing.<br />

2. Exterior non-load-bearing wall framing.<br />

3. Ceiling joist framing.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. Structural Performance: Provide cold-formed metal framing capable of withstanding design loads within<br />

limits and under conditions indicated.<br />

1. Design Loads: As indicated.<br />

2. Deflection Limits: Design framing systems to withstand design loads without deflections greater<br />

than the following:<br />

a. Interior Load-Bearing Wall Framing: Horizontal deflection of 1/360 of the wall height under<br />

a horizontal load of 5 lbf/sq. ft. (239 Pa) .<br />

1.4 SUBMITTALS<br />

b. Exterior Non-Load-Bearing Framing: Horizontal deflection of 1/360 of the wall height.<br />

c. Ceiling Joist Framing: Vertical deflection of 1/480 for live loads and l/360 for total loads of<br />

the span.<br />

A. Product Data: For each type of product and accessory indicated.<br />

B. Shop Drawings: Show layout, spacings, sizes, thicknesses, and types of cold-formed metal framing;<br />

fabrication; and fastening and anchorage details, including mechanical fasteners.<br />

1. For cold-formed metal framing indicated to comply with design loads, include structural analysis<br />

data signed and sealed by the qualified professional engineer responsible for their preparation.<br />

C. Welding certificates.<br />

D. Qualification data.<br />

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E. Product test reports.<br />

F. Research/evaluation reports.<br />

1.5 QUALITY ASSURANCE<br />

A. Product Tests: Mill certificates or data from a qualified independent testing agency indicating steel sheet<br />

complies with requirements.<br />

B. Welding: Qualify procedures and personnel according to AWS D1.3, "Structural Welding Code--Sheet<br />

Steel."<br />

C. Fire-Test-Response Characteristics: Where indicated, provide cold-formed metal framing identical to that<br />

of assemblies tested for fire resistance per ASTM E 119 by a testing and inspecting agency acceptable to<br />

authorities having jurisdiction.<br />

D. AISI Specifications and Standards: Comply with AISI's "North American Specification for the Design of<br />

Cold-Formed Steel Structural Members" and its "Standard for Cold-Formed Steel Framing - General<br />

Provisions."<br />

E. Comply with AISI's "Standard for Cold-Formed Steel Framing - Prescriptive Method for One and Two<br />

Family Dwellings."<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

A. Steel Sheet: ASTM A 1003/A 1003M, Structural Grade, Type H, metallic coated, of grade and coating<br />

weight as follows:<br />

1. Grade: As required by structural performance.<br />

2. Coating: G60 (Z180), A60 (ZF180), AZ50 (AZ150), or GF30 (ZGF90) .<br />

2.2 LOAD-BEARING WALL FRAMING<br />

A. Steel Studs: Manufacturer's standard C-shaped steel studs, of web depths indicated, punched, with<br />

stiffened flanges.<br />

B. Steel Track: Manufacturer's standard U-shaped steel track, of web depths indicated, unpunched, with<br />

straight flanges, and same minimum base-metal thickness as steel studs.<br />

2.3 EXTERIOR NON-LOAD-BEARING WALL FRAMING<br />

A. Steel Studs: Manufacturer's standard C-shaped steel studs, of web depths indicated, punched, with<br />

stiffened flanges.<br />

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B. Steel Track: Manufacturer's standard U-shaped steel track, of web depths indicated, unpunched, with<br />

unstiffened flanges, and same minimum base-metal thickness as steel studs.<br />

C. Vertical Deflection Clips: Manufacturer's standard bypass clips, capable of accommodating upward and<br />

downward vertical displacement of primary structure through positive mechanical attachment to stud web.<br />

D. Double Deflection Tracks: Manufacturer's double, deep-leg, U-shaped steel tracks, consisting of nested<br />

inner and outer tracks; unpunched, with unstiffened flanges.<br />

2.4 CEILING JOIST FRAMING<br />

A. Steel Joists: Manufacturer's standard C-shaped steel joists, of web depths indicated, unpunched, with<br />

stiffened flanges.<br />

B. Steel Joist Track: Manufacturer's standard U-shaped steel joist track, of web depths indicated,<br />

unpunched, with unstiffened flanges.<br />

2.5 FRAMING ACCESSORIES<br />

A. Fabricate steel-framing accessories from steel sheet, ASTM A 1003/A 1003M, Structural Grade, Type H,<br />

metallic coated, of same grade and coating weight used for framing members, unless otherwise indicated.<br />

B. Steel Shapes and Clips: ASTM A 36/A 36M, zinc coated by hot-dip process according to<br />

ASTM A 123/A 123M.<br />

C. Anchor Bolts: ASTM F 1554, Grade 36, threaded carbon-steel hex-headed bolts and carbon-steel nuts;<br />

and flat, hardened-steel washers; zinc coated by hot-dip process according to ASTM A 153/A 153M,<br />

Class C.<br />

D. Expansion Anchors: Fabricated from corrosion-resistant materials, with capability to sustain, without<br />

failure, a load equal to 5 times design load, as determined by testing per ASTM E 488 conducted by a<br />

qualified independent testing agency.<br />

E. Power-Actuated Anchors: Fastener system of type suitable for application indicated, fabricated from<br />

corrosion-resistant materials, with capability to sustain, without failure, a load equal to 10 times design<br />

load, as determined by testing per ASTM E 1190 conducted by a qualified independent testing agency.<br />

F. Mechanical Fasteners: ASTM C 1513, corrosion-resistant-coated, self-drilling, self-tapping steel drill<br />

screws.<br />

1. Head Type: Low-profile head beneath sheathing, manufacturer's standard elsewhere.<br />

2.6 MISCELLANEOUS MATERIALS<br />

A. Galvanizing Repair Paint: SSPC-Paint 20 or DOD-P-21035.<br />

B. Shims: Load bearing, high-density multimonomer plastic, nonleaching.<br />

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C. Sealer Gaskets: Closed-cell neoprene foam, 1/4 inch (6.4 mm) thick, selected from manufacturer's<br />

standard widths to match width of bottom track or rim track members.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

A. Install load bearing shims or grout between the underside of wall bottom track or rim track and the top of<br />

foundation wall or slab at stud or joist locations to ensure a uniform bearing surface on supporting<br />

concrete or masonry construction.<br />

B. Install sealer gaskets to isolate the underside of wall bottom track or rim track and the top of foundation<br />

wall or slab at stud or joist locations.<br />

3.2 INSTALLATION, GENERAL<br />

A. Install cold-formed metal framing according to AISI's "Standard for Cold-Formed Steel Framing - General<br />

Provisions" and to manufacturer's written instructions unless more stringent requirements are indicated.<br />

B. Install cold-formed metal framing and accessories plumb, square, and true to line, and with connections<br />

securely fastened.<br />

C. Install framing members in one-piece lengths.<br />

D. Install temporary bracing and supports to secure framing and support loads comparable in intensity to<br />

those for which structure was designed. Maintain braces and supports in place, undisturbed, until entire<br />

integrated supporting structure has been completed and permanent connections to framing are secured.<br />

E. Do not bridge building expansion and control joints with cold-formed metal framing. Independently frame<br />

both sides of joints.<br />

F. Install insulation, specified in Division 7 Section "Building Insulation," in built-up exterior framing members,<br />

such as headers, sills, boxed joists, and multiple studs at openings, that are inaccessible on completion of<br />

framing work.<br />

G. Fasten hole reinforcing plate over web penetrations that exceed size of manufacturer's standard punched<br />

openings.<br />

H. Erection Tolerances: Install cold-formed metal framing level, plumb, and true to line to a maximum<br />

allowable tolerance variation of 1/8 inch in 10 feet (1:960) and as follows:<br />

1. Space individual framing members no more than plus or minus 1/8 inch (3 mm) from plan location.<br />

Cumulative error shall not exceed minimum fastening requirements of sheathing or other finishing<br />

materials.<br />

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3.3 LOAD-BEARING WALL INSTALLATION<br />

A. Install continuous top and bottom tracks sized to match studs. Align tracks accurately and securely<br />

anchor at corners and ends, and at spacings as follows:<br />

1. Anchor Spacing: 24 inches (610 mm) .<br />

B. Squarely seat studs against top and bottom tracks with gap not exceeding of 1/8 inch (3 mm) between the<br />

end of wall framing member and the web of track. Fasten both flanges of studs to top and bottom tracks.<br />

Space studs as follows:<br />

1. Stud Spacing: As indicated.<br />

C. Set studs plumb, except as needed for diagonal bracing or required for nonplumb walls or warped<br />

surfaces and similar configurations.<br />

D. Align studs vertically where floor framing interrupts wall-framing continuity. Where studs cannot be<br />

aligned, continuously reinforce track to transfer loads.<br />

E. Align floor and roof framing over studs. Where framing cannot be aligned, continuously reinforce track to<br />

transfer loads.<br />

F. Anchor studs abutting structural columns or walls, including masonry walls, to supporting structure as<br />

indicated.<br />

G. Install headers over wall openings wider than stud spacing. Locate headers above openings as indicated.<br />

Fabricate headers of compound shapes indicated or required to transfer load to supporting studs,<br />

complete with clip-angle connectors, web stiffeners, or gusset plates.<br />

1. Frame wall openings with not less than a double stud at each jamb of frame as indicated on Shop<br />

Drawings. Fasten jamb members together to uniformly distribute loads.<br />

2. Install runner tracks and jack studs above and below wall openings. Anchor tracks to jamb studs<br />

with clip angles or by welding, and space jack studs same as full-height wall studs.<br />

H. Install supplementary framing, blocking, and bracing in stud framing indicated to support fixtures,<br />

equipment, services, casework, heavy trim, furnishings, and similar work requiring attachment to framing.<br />

1. If type of supplementary support is not indicated, comply with stud manufacturer's written<br />

recommendations and industry standards in each case, considering weight or load resulting from<br />

item supported.<br />

I. Install horizontal bridging in stud system, spaced 48 inches (1220 mm) . Fasten at each stud intersection.<br />

1. Bridging: Cold-rolled steel channel, welded or mechanically fastened to webs of punched studs<br />

with a minimum of 2 screws into each flange of the clip angle for framing members up to 6 inches<br />

(150 mm) deep.<br />

2. Bridging: Combination of flat, taut, steel sheet straps of width and thickness indicated and studtrack<br />

solid blocking of width and thickness to match studs. Fasten flat straps to stud flanges and<br />

secure solid blocking to stud webs or flanges.<br />

3. Bridging: Proprietary bridging bars installed according to manufacturer's written instructions.<br />

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J. Install steel sheet diagonal bracing straps to both stud flanges, terminate at and fasten to reinforced top<br />

and bottom tracks. Fasten clip-angle connectors to multiple studs at ends of bracing and anchor to<br />

structure.<br />

K. Install miscellaneous framing and connections, including supplementary framing, web stiffeners, clip<br />

angles, continuous angles, anchors, and fasteners, to provide a complete and stable wall-framing system.<br />

3.4 EXTERIOR NON-LOAD-BEARING WALL INSTALLATION<br />

A. Install continuous tracks sized to match studs. Align tracks accurately and securely anchor to supporting<br />

structure as indicated.<br />

B. Fasten both flanges of studs to top and bottom track, unless otherwise indicated. Space studs as follows:<br />

1. Stud Spacing: As indicated.<br />

C. Set studs plumb, except as needed for diagonal bracing or required for nonplumb walls or warped<br />

surfaces and similar requirements.<br />

D. Isolate non-load-bearing steel framing from building structure to prevent transfer of vertical loads while<br />

providing lateral support.<br />

1. Install double deflection tracks and anchor outer track to building structure.<br />

2. Connect vertical deflection clips to bypassing studs and anchor to primary building structure.<br />

E. Install horizontal bridging in wall studs, spaced in rows indicated on Shop Drawings but not more than 48<br />

inches (1220 mm) apart. Fasten at each stud intersection.<br />

1. Bridging: Cold-rolled steel channel, welded or mechanically fastened to webs of punched studs.<br />

F. Install miscellaneous framing and connections, including stud kickers, web stiffeners, clip angles,<br />

continuous angles, anchors, fasteners, and stud girts, to provide a complete and stable curtain-wallframing<br />

system.<br />

3.5 JOIST INSTALLATION<br />

A. Install perimeter joist track sized to match joists. Align and securely anchor or fasten track to supporting<br />

structure at corners, ends, and spacings indicated on Shop Drawings.<br />

B. Install joists bearing on supporting frame, level, straight, and plumb; adjust to final position, brace, and<br />

reinforce. Fasten joists to both flanges of joist track.<br />

1. Install joists over supporting frame with a minimum end bearing of 1-1/2 inches (38 mm) .<br />

2. Reinforce ends and bearing points of joists with web stiffeners, end clips, joist hangers, steel clip<br />

angles, or steel-stud sections as indicated on Shop Drawings.<br />

C. Space joists not more than 2 inches (51 mm) from abutting walls, and as follows:<br />

1. Joist Spacing: As indicated.<br />

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D. Frame openings with built-up joist headers consisting of joist and joist track, nesting joists, or another<br />

combination of connected joists if indicated.<br />

E. Install joist reinforcement at interior supports with single, short length of joist section located directly over<br />

interior support, with lapped joists of equal length to joist reinforcement, or as indicated on Shop Drawings.<br />

1. Install web stiffeners to transfer axial loads of walls above.<br />

F. Install bridging at intervals indicated on Shop Drawings. Fasten bridging at each joist intersection as<br />

follows:<br />

1. Bridging: Joist-track solid blocking of width and thickness indicated, secured to joist webs.<br />

G. Secure joists to load-bearing interior walls to prevent lateral movement of bottom flange.<br />

H. Install miscellaneous joist framing and connections, including web stiffeners, closure pieces, clip angles,<br />

continuous angles, hold-down angles, anchors, and fasteners, to provide a complete and stable joistframing<br />

assembly.<br />

3.6 FIELD QUALITY CONTROL<br />

A. Testing: Owner will engage a qualified independent testing and inspecting agency to perform field tests<br />

and inspections and prepare test reports.<br />

B. Field and shop welds will be subject to testing and inspecting.<br />

C. Testing agency will report test results promptly and in writing to Contractor and Architect.<br />

D. Remove and replace work where test results indicate that it does not comply with specified requirements.<br />

E. Additional testing and inspecting, at Contractor's expense, will be performed to determine compliance of<br />

replaced or additional work with specified requirements.<br />

3.7 REPAIRS AND PROTECTION<br />

A. Galvanizing Repairs: Prepare and repair damaged galvanized coatings on fabricated and installed coldformed<br />

metal framing with galvanized repair paint according to ASTM A 780 and manufacturer's written<br />

instructions.<br />

B. Provide final protection and maintain conditions, in a manner acceptable to manufacturer and Installer,<br />

which ensures that cold-formed metal framing is without damage or deterioration at time of Substantial<br />

Completion.<br />

END OF SECTION 05400<br />

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SECTION 05500 - METAL FABRICATIONS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Miscellaneous steel framing and supports.<br />

2. Metal ladders.<br />

3. Miscellaneous steel trim.<br />

4. Metal bollards.<br />

5. Metal tubular handrails.<br />

B. Products furnished, but not installed, under this Section:<br />

1. Loose steel lintels.<br />

2. Anchor bolts, steel pipe sleeves, slotted-channel inserts, and wedge-type inserts indicated to be<br />

cast into concrete or built into unit masonry.<br />

3. Steel weld plates and angles for casting into concrete.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. Delegated Design: Design ladders, including comprehensive engineering analysis by a qualified<br />

professional engineer, licensed in the State of California, using performance requirements and design<br />

criteria indicated.<br />

B. Structural Performance of Aluminum Ladders: Aluminum ladders shall withstand the effects of loads and<br />

stresses within limits and under conditions specified in ANSI A14.3.<br />

1.4 SUBMITTALS<br />

A. Product Data: For the following:<br />

1. Paint products.<br />

2. Grout.<br />

B. Shop Drawings: Show fabrication and installation details for metal fabrications.<br />

1. Include plans, elevations, sections, and details of metal fabrications and their connections. Show<br />

anchorage and accessory items.<br />

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C. Delegated-Design Submittal: For installed products indicated to comply with performance requirements<br />

and design criteria, including analysis data signed and sealed by the qualified professional engineer<br />

responsible for their preparation.<br />

PART 2 - PRODUCTS<br />

2.1 METALS, GENERAL<br />

A. Metal Surfaces, General: Provide materials with smooth, flat surfaces without blemishes.<br />

2.2 FERROUS METALS<br />

A. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.<br />

B. Stainless-Steel Bars and Shapes: ASTM A 276, Type 304<br />

C. Steel Tubing: ASTM A 500, cold-formed steel tubing.<br />

D. Steel Pipe: ASTM A 53/A 53M, standard weight (Schedule 40) unless otherwise indicated.<br />

E. Slotted Channel Framing: Cold-formed metal box channels (struts) complying with MFMA-4.<br />

1. Size of Channels: 1-5/8 by 1-5/8 inches (41 by 41 mm) .<br />

2. Material: Galvanized steel, ASTM A 653/A 653M, with G90 (Z275) coating; 0.108-inch (2.8-mm)<br />

nominal thickness.<br />

F. Cast Iron: Either gray iron, ASTM A 48/A 48M, or malleable iron, ASTM A 47/A 47M.<br />

2.3 NONFERROUS METALS<br />

A. Aluminum Extrusions: ASTM B 221 (ASTM B 221M) , Alloy 6063-T6.<br />

B. Aluminum-Alloy Rolled Tread Plate: ASTM B 632/B 632M, Alloy 6061-T6.<br />

C. Aluminum Castings: ASTM B 26/B 26M, Alloy 443.0-F.<br />

D. Bronze Extrusions: ASTM B 455, Alloy UNS No. C38500 (extruded architectural bronze).<br />

E. Bronze Castings: ASTM B 584, Alloy UNS No. C83600 (leaded red brass) or No. C84400 (leaded<br />

semired brass).<br />

F. Nickel Silver Castings: ASTM B 584, Alloy UNS No. C97600 (20 percent leaded nickel bronze).<br />

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2.4 FASTENERS<br />

A. General: Unless otherwise indicated, provide Type 304 stainless-steel fasteners for exterior use and zincplated<br />

fasteners with coating complying with ASTM B 633 or ASTM F 1941 (ASTM F 1941M) ,<br />

Class Fe/Zn 5, at exterior walls.<br />

1. Provide stainless-steel fasteners for fastening aluminum.<br />

2. Provide stainless-steel fasteners for fastening stainless steel.<br />

3. Provide stainless-steel fasteners for fastening nickel silver.<br />

4. Provide bronze fasteners for fastening bronze.<br />

B. Cast-in-Place Anchors in Concrete: Either threaded type or wedge type unless otherwise indicated;<br />

galvanized ferrous castings, either ASTM A 47/A 47M malleable iron or ASTM A 27/A 27M cast steel.<br />

Provide bolts, washers, and shims as needed, all hot-dip galvanized per ASTM F 2329.<br />

C. Post-Installed Anchors: Torque-controlled expansion anchors or chemical anchors.<br />

1. Material for Interior Locations: Carbon-steel components zinc plated to comply with ASTM B 633<br />

or ASTM F 1941 (ASTM F 1941M) , Class Fe/Zn 5, unless otherwise indicated.<br />

2. Material for Exterior Locations and Where Stainless Steel is Indicated: Alloy Group 1 (A1)<br />

stainless-steel bolts, ASTM F 593 (ASTM F 738M), and nuts, ASTM F 594 (ASTM F 836M).<br />

D. Slotted-Channel Inserts: Cold-formed, hot-dip galvanized-steel box channels (struts) complying with<br />

MFMA-4, 1-5/8 by 7/8 inches (41 by 22 mm) by length indicated with anchor straps or studs not less than<br />

3 inches (75 mm) long at not more than 8 inches (200 mm) o.c. Provide with temporary filler and tee-head<br />

bolts, complete with washers and nuts, all zinc-plated to comply with ASTM B 633, Class Fe/Zn 5, as<br />

needed for fastening to inserts.<br />

2.5 MISCELLANEOUS MATERIALS<br />

A. Shop Primers: Provide primers that comply with Division 9 Section “Painting”.<br />

B. Galvanizing Repair Paint: High-zinc-dust-content paint complying with SSPC-Paint 20 and compatible<br />

with paints specified to be used over it.<br />

C. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187.<br />

D. Nonshrink, Nonmetallic Grout: Factory-packaged, nonstaining, noncorrosive, nongaseous grout<br />

complying with ASTM C 1107. Provide grout specifically recommended by manufacturer for interior and<br />

exterior applications.<br />

E. Concrete: Comply with requirements in Division 3 Section "Cast-in-Place Concrete" for normal-weight, airentrained,<br />

concrete with a minimum 28-day compressive strength of 3000 psi (20 MPa) .<br />

2.6 FABRICATION, GENERAL<br />

A. Shop Assembly: Preassemble items in the shop to greatest extent possible. Use connections that<br />

maintain structural value of joined pieces.<br />

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B. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges. Remove sharp or<br />

rough areas on exposed surfaces.<br />

C. Weld corners and seams continuously to comply with the following:<br />

1. Use materials and methods that minimize distortion and develop strength and corrosion resistance<br />

of base metals.<br />

2. Obtain fusion without undercut or overlap.<br />

3. Remove welding flux immediately.<br />

4. At exposed connections, finish exposed welds and surfaces smooth and blended.<br />

D. Form exposed connections with hairline joints, flush and smooth, using concealed fasteners or welds<br />

where possible. Locate joints where least conspicuous.<br />

E. Fabricate seams and other connections that will be exposed to weather in a manner to exclude water.<br />

Provide weep holes where water may accumulate.<br />

F. Where units are indicated to be cast into concrete or built into masonry, equip with integrally welded steel<br />

strap anchors not less than 24 inches (600 mm) o.c.<br />

2.7 MISCELLANEOUS FRAMING AND SUPPORTS<br />

A. General: Provide steel framing and supports not specified in other Sections as needed to complete the<br />

Work.<br />

B. Fabricate units from steel shapes, plates, and bars of welded construction unless otherwise indicated.<br />

Fabricate to sizes, shapes, and profiles indicated and as necessary to receive adjacent construction.<br />

2.8 FABRICATION, METAL LADDERS<br />

A. General<br />

1. Comply with ANSI A14.3 unless otherwise indicated.<br />

B. Applications / Scope:<br />

1. Elevator Pits: Provide Standard Duty Channel Rail Fixed Access Ladder, as indicated on the<br />

drawings.<br />

2. Low Parapet Access Ladder: Provide Tubular Rail Low Parapet Access Ladder with Roof-over<br />

Rail Extension as indicated on the drawings.<br />

3. Upper Roof Access Ladder: Provide Tubular Rail Ship’s Ladder with Platform and Return as<br />

indicated on the Drawings.<br />

C. Aluminum Ladders:<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

a. ACL Industries, Inc.<br />

b. Alco-Lite Industrial Products.<br />

c. Halliday Products.<br />

d. O'Keeffe's Inc.<br />

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e. Precision Ladders, LLC.<br />

f. Royalite Manufacturing, Inc.<br />

g. Thompson Fabricating, LLC.<br />

2. Space siderails 16 inches (406 mm) apart unless otherwise indicated.<br />

3. Siderails: Continuous extruded-aluminum channels or tubes, not less than 2-1/2 inches (64 mm)<br />

deep, 3/4 inch (19 mm) wide, and 1/8 inch (3.2 mm) thick.<br />

4. Rungs: Extruded-aluminum tubes, not less than 1-1/4 inches (32 mm) ) deep and not less than 1/8<br />

inch (3.2 mm) thick, with ribbed tread surfaces.<br />

5. Finishes:<br />

a. Mill finish. As extruded.<br />

b. Clear Anodic Finish: AA-M10C22A41 Mechanical finish as fabricated. Architectural Class I,<br />

clear coating 0.018 mm or thicker.<br />

6. Ship Ladders: Not less than 1-1/4 inches (32mm) high, 4-1/8 inch (105 mm) deep and 2 feet (610<br />

mm) wide; tread spacing shall be 1 foot (305 mm) on center. Handrails shall be aluminum pipe, not<br />

less than 1-1/2 inches (38 mm) in diameter with hemispheric end caps.<br />

7. Walk-Through Rail and Roof Rail Extension: Not less than 3 feet 6 inches (1067 mm) above the<br />

landing and shall be fitted with deeply serrated, square, tubular grab rails.<br />

8. Landing Platform: 1-1/2 inches (38 mm) or greater diameter, tubular aluminum guardrails and<br />

decks of serrated aluminum treads.<br />

9. Security Doors: Formed 1/8 inch (3 mm) thick aluminum sheet. Security panels shall extend on<br />

both sides, perpendicular to the door face, to within 2 inches (51 mm) of the wall. Security door<br />

shall be furnished with continuous aluminum piano hinge and heavy duty forged steel locking<br />

hasps.<br />

10. Ship Ladder Seismic Bottom Support: Manufacturer’s standard; two isolation bearings per stringer.<br />

11. Ladder Safety Post: Retractable hand hold and tie off.<br />

12. Rail and Harness Fall Arrest System: Supplied where specified as alternate to safety cage and<br />

landing platforms, in accordance with OSHA regulation 1910.27; permanently mounted to ladder<br />

rungs and complete with necessary components.<br />

2.9 MISCELLANEOUS STEEL TRIM<br />

A. Unless otherwise indicated, fabricate units from steel shapes, plates, and bars of profiles shown with<br />

continuously welded joints and smooth exposed edges. Miter corners and use concealed field splices<br />

where possible.<br />

B. Provide cutouts, fittings, and anchorages as needed to coordinate assembly and installation with other<br />

work.<br />

C. Galvanize exterior miscellaneous steel trim.<br />

D. Prime exterior miscellaneous steel trim with zinc-rich primer.<br />

E. Paint in accordance with Division 9 Section “Interior Painting”.<br />

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2.10 METAL BOLLARDS<br />

A. Fabricate metal bollards from Schedule 40 steel pipe.<br />

1. Cap bollards with 1/4-inch- (6.4-mm-) thick steel plate where indicated.<br />

B. Where indicated on drawings, fabricate bollards with ½”-inch- (12.7-mm-) thick steel baseplates for bolting<br />

to concrete slab. Drill baseplates at all four corners for 3/4-inch (19-mm) anchor bolts.<br />

C. Fabricate sleeves for bollard anchorage from steel pipe with 1/4-inch- (6.4-mm-) thick steel plate welded to<br />

bottom of sleeve.<br />

D. Prime bollards with zinc-rich primer.<br />

E. Paint in accordance with comply with Division 9 Section “Interior Painting”.<br />

2.11 METAL TUBULAR HANDRAILS<br />

A. Fabricate handrails from 1 1/2" diameter steel tube to comply with requirements indicated for design,<br />

dimensions, spacing, details, finish, and anchorage as indicated on Drawings, but not less than that<br />

required to support structural loads as required by California Building Code.<br />

B. Assemble handrails in the shop to greatest extent possible to minimize field splicing and assembly.<br />

Disassemble units only as necessary for shipping and handling limitations. Clearly mark units for<br />

reassembly and coordinated installation. Use connections that maintain structural value of joined pieces.<br />

C. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges to a radius of<br />

approximately 1/32 inch (1 mm) unless otherwise indicated. Remove sharp or rough areas on exposed<br />

surfaces.<br />

D. Form work true to line and level with accurate angles and surfaces.<br />

E. Cut, reinforce, drill, and tap as indicated to receive finish hardware, screws, and similar items.<br />

F. Connections: Fabricate railings with welded connections unless otherwise indicated.<br />

G. Welded Connections: Cope components at connections to provide close fit, or use fittings designed for<br />

this purpose. Weld all around at connections, including at fittings.<br />

1. Use materials and methods that minimize distortion and develop strength and corrosion resistance<br />

of base metals.<br />

2. Obtain fusion without undercut or overlap.<br />

3. Remove flux immediately.<br />

4. At exposed connections, finish exposed surfaces smooth and blended so no roughness shows<br />

after finishing and welded surface matches contours of adjoining surfaces.<br />

H. Form changes in direction with flush bends.<br />

1. Bend members in jigs to produce uniform curvature for each configuration required; maintain cross<br />

section of member throughout entire bend without buckling, twisting, cracking, or otherwise<br />

deforming exposed surfaces of components.<br />

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I. Close exposed ends of railing members with prefabricated end fittings.<br />

J. Provide wall returns at ends of wall-mounted handrails unless otherwise indicated. Close ends of returns<br />

unless clearance between end of rail and wall is 1/4 inch (6 mm) or less.<br />

K. Brackets, Flanges, Fittings, and Anchors: Provide wall brackets, flanges, miscellaneous fittings, and<br />

anchors to interconnect railing members to other work unless otherwise indicated.<br />

1. At brackets and fittings fastened to plaster or gypsum board partitions, provide crush-resistant<br />

fillers, or other means to transfer loads through wall finishes to structural supports and prevent<br />

bracket or fitting rotation and crushing of substrate.<br />

L. Handrail Finishes:<br />

1. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for<br />

recommendations for applying and designating finishes.<br />

2. Shop paint all handrails and brackets.<br />

3. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary<br />

protective covering before shipping.<br />

4. Appearance of Finished Work: Variations in appearance of abutting or adjacent pieces are<br />

acceptable if they are within one-half of the range of approved Samples. Noticeable variations in<br />

the same piece are not acceptable. Variations in appearance of other components are acceptable<br />

if they are within the range of approved Samples and are assembled or installed to minimize<br />

contrast.<br />

5. Provide exposed fasteners with finish matching appearance, including color and texture, of railings.<br />

6. Color: Paint handrails and brackets color PNT-3 as defined in the Finish Key on Drawings.<br />

2.12 FINISHES, GENERAL<br />

A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations<br />

for applying and designating finishes.<br />

B. Finish metal fabrications after assembly.<br />

2.13 STEEL AND IRON FINISHES<br />

A. Galvanizing: Hot-dip galvanize items as indicated to comply with ASTM A 153/A 153M for steel and iron<br />

hardware and with ASTM A 123/A 123M for other steel and iron products.<br />

B. Shop prime iron and steel items not indicated to be galvanized unless they are to be embedded in<br />

concrete, sprayed-on fireproofing, or masonry, or unless otherwise indicated.<br />

C. Preparation for Shop Priming: Prepare surfaces to comply with SSPC-SP 6/NACE No. 3, "Commercial<br />

Blast Cleaning."<br />

D. Shop Priming: Apply shop primer to comply with SSPC-PA 1, "Paint Application Specification No. 1:<br />

Shop, Field, and Maintenance Painting of Steel," for shop painting.<br />

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PART 3 - EXECUTION<br />

3.1 INSTALLATION, GENERAL<br />

A. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installing metal<br />

fabrications. Set metal fabrications accurately in location, alignment, and elevation; with edges and<br />

surfaces level, plumb, true, and free of rack; and measured from established lines and levels.<br />

B. Fit exposed connections accurately together to form hairline joints. Weld connections that are not to be<br />

left as exposed joints but cannot be shop welded because of shipping size limitations. Do not weld, cut, or<br />

abrade surfaces of exterior units that have been hot-dip galvanized after fabrication and are for bolted or<br />

screwed field connections.<br />

C. Field Welding: Comply with the following requirements:<br />

1. Use materials and methods that minimize distortion and develop strength and corrosion resistance<br />

of base metals.<br />

2. Obtain fusion without undercut or overlap.<br />

3. Remove welding flux immediately.<br />

4. At exposed connections, finish exposed welds and surfaces smooth and blended.<br />

D. Fastening to In-Place <strong>Construction</strong>: Provide anchorage devices and fasteners where metal fabrications<br />

are required to be fastened to in-place construction.<br />

E. Provide temporary bracing or anchors in formwork for items that are to be built into concrete, masonry, or<br />

similar construction.<br />

3.2 INSTALLATION, METAL LADDERS<br />

A. Install metal ladders in accordance with manufacturer’s recommendations.<br />

3.3 INSTALLATION, METAL BOLLARDS<br />

A. Fill metal-capped bollards solidly with concrete and allow concrete to cure seven days before installing<br />

cap.<br />

B. Anchor bollards to existing construction with anchor bolts, where indicated. Provide four 3/4-inch (19-mm)<br />

bolts at each bollard unless otherwise indicated.<br />

C. Fill bollards solidly with concrete, mounding top surface to shed water, where indicated.<br />

3.4 INSTALLATION, BEARING AND LEVELING PLATES<br />

A. Clean concrete and masonry bearing surfaces of bond-reducing materials, and roughen to improve bond<br />

to surfaces. Clean bottom surface of plates.<br />

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B. Set bearing and leveling plates on wedges, shims, or leveling nuts. After bearing members have been<br />

positioned and plumbed, tighten anchor bolts. Do not remove wedges or shims but, if protruding, cut off<br />

flush with edge of bearing plate before packing with grout.<br />

C. Pack grout solidly between bearing surfaces and plates to ensure that no voids remain.<br />

3.5 INSTALLATION, METAL TUBULAR HANDRAILS<br />

A. Fit exposed connections together to form tight, hairline joints.<br />

B. Perform cutting, drilling, and fitting required for installing handrails. Set railings accurately in location,<br />

alignment, and elevation; measured from established lines and levels and free of rack.<br />

1. Do not weld, cut, or abrade surfaces of railing components that have been coated or finished after<br />

fabrication and that are intended for field connection by mechanical or other means without further<br />

cutting or fitting.<br />

2. Align rails so variations from level for horizontal members and variations from parallel with rake of<br />

steps and ramps for sloping members do not exceed 1/4 inch in 12 feet (5 mm in 3 m) .<br />

C. Adjust handrails before anchoring to ensure matching alignment at abutting joints.<br />

D. Fastening to In-Place <strong>Construction</strong>: Use anchorage devices and fasteners where necessary for securing<br />

handrails and for properly transferring loads to in-place construction.<br />

E. Anchor handrail ends at walls with round flanges anchored to wall construction and connected to railing<br />

ends using nonwelded connections.<br />

F. Attach handrails to wall with wall brackets, except where end flanges are used. Provide brackets with 1-<br />

1/2-inch (38-mm) clearance from inside face of handrail and finished wall surface. Locate brackets as<br />

indicated or, if not indicated, at spacing required to support structural loads.<br />

1. For steel-framed partitions, use hanger or lag bolts set into steel backing between studs.<br />

Coordinate with stud installation to locate backing members.<br />

2. For steel-framed partitions, use self-tapping screws fastened to steel framing or to concealed steel<br />

reinforcements.<br />

3. For steel-framed partitions, use toggle bolts installed through flanges of steel framing or through<br />

concealed steel reinforcements.<br />

3.6 ADJUSTING AND CLEANING<br />

A. Touchup Painting: Immediately after erection, clean field welds, bolted connections, and abraded areas.<br />

Paint uncoated and abraded areas with the same material as used for shop painting to comply with SSPC-<br />

PA 1 for touching up shop-painted surfaces.<br />

B. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and repair galvanizing to<br />

comply with ASTM A 780.<br />

END OF SECTION 05500<br />

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SECTION 055100 - METAL STAIRS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Preassembled steel stairs with precast concrete ] treads.<br />

2. Industrial-type stairs with steel grating treads.<br />

3. Steel tube railings attached to metal stairs.<br />

4. Steel tube handrails attached to walls adjacent to metal stairs and on guards attached to metal<br />

stairs.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. Delegated Design: Design metal stairs, including comprehensive engineering analysis by a qualified<br />

professional engineer, using performance requirements and design criteria indicated.<br />

B. Structural Performance of Stairs: Metal stairs shall withstand the effects of gravity loads and the following<br />

loads and stresses within limits and under conditions indicated.<br />

1. Uniform Load: 100 lbf/sq. ft. (4.79 kN/sq. m) .<br />

2. Concentrated Load: 300 lbf (1.33 kN) applied on an area of 4 sq. in. (2580 sq. mm) .<br />

3. Uniform and concentrated loads need not be assumed to act concurrently.<br />

4. Stair Framing: Capable of withstanding stresses resulting from railing loads in addition to loads<br />

specified above.<br />

5. Limit deflection of treads, platforms, and framing members to L/360 or 1/4 inch (6.4 mm) ,<br />

whichever is less.<br />

C. Structural Performance of Railings: Railings shall withstand the effects of gravity loads and the following<br />

loads and stresses within limits and under conditions indicated.<br />

1. Handrails and Top Rails of Guards:<br />

a. Uniform load of 50 lbf/ ft. (0.73 kN/m) applied in any direction.<br />

b. Concentrated load of 200 lbf (0.89 kN) applied in any direction.<br />

c. Uniform and concentrated loads need not be assumed to act concurrently.<br />

2. Infill of Guards:<br />

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a. Concentrated load of 50 lbf (0.22 kN) applied horizontally on an area of 1 sq. ft. (0.093<br />

sq. m) .<br />

b. Infill load and other loads need not be assumed to act concurrently.<br />

D. Seismic Performance: Metal stairs shall withstand the effects of earthquake motions determined<br />

according to ASCE/SEI 7.<br />

1. Component Importance Factor is 1.5.<br />

1.4 SUBMITTALS<br />

A. Product Data: For metal stairs and the following:<br />

1. Prefilled metal-pan stair treads.<br />

2. Precast concrete treads.<br />

3. Epoxy-resin-filled stair treads.<br />

4. Nonslip aggregates and nonslip-aggregate finishes.<br />

5. Abrasive nosings.<br />

6. Metal floor plate treads.<br />

7. Paint products.<br />

8. Grout.<br />

B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work.<br />

C. Samples for Initial Selection: For products involving selection of color, texture, or design.<br />

D. Samples for Verification: For the following products, in manufacturer's standard sizes:<br />

1. Precast concrete treads.<br />

2. Grating treads.<br />

3. Abrasive nosings.<br />

E. Delegated-Design Submittal: For installed products indicated to comply with performance requirements<br />

and design criteria, including analysis data signed and sealed by the qualified professional engineer<br />

responsible for their preparation.<br />

F. Qualification Data: For qualified professional engineer.<br />

G. Welding certificates.<br />

H. Paint Compatibility Certificates: From manufacturers of topcoats applied over shop primers certifying that<br />

shop primers are compatible with topcoats.<br />

I. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing<br />

agency, for stairs and railings.<br />

1. Test railings according ASTM E 894 and ASTM E 935.<br />

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1.5 QUALITY ASSURANCE<br />

A. Installer Qualifications: Fabricator of products.<br />

B. NAAMM Stair Standard: Comply with "Recommended Voluntary Minimum Standards for Fixed Metal<br />

Stairs" in NAAMM AMP 510, "Metal Stairs Manual," for class of stair designated, unless more stringent<br />

requirements are indicated.<br />

1. Preassembled Stairs: Commercial class.<br />

2. Industrial-Type Stairs: Industrial class.<br />

C. Welding Qualifications: Qualify procedures and personnel according to AWS D1.1/D1.1M, "Structural<br />

Welding Code - Steel."<br />

D. Welding Qualifications: Qualify procedures and personnel according to the following:<br />

1. AWS D1.1/D1.1M, "Structural Welding Code - Steel."<br />

2. AWS D1.3, "Structural Welding Code - Sheet Steel."<br />

1.6 COORDINATION<br />

A. Coordinate selection of shop primers with topcoats to be applied over them. Comply with paint and<br />

coating manufacturers' written recommendations to ensure that shop primers and topcoats are compatible<br />

with one another.<br />

B. Coordinate installation of anchorages for metal stairs. Furnish setting drawings, templates, and directions<br />

for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral<br />

anchors, that are to be embedded in concrete or masonry. Deliver such items to Project site in time for<br />

installation.<br />

C. Coordinate locations of hanger rods and struts with other work so that they will not encroach on required<br />

stair width and will be within the fire-resistance-rated stair enclosure.<br />

PART 2 - PRODUCTS<br />

2.1 METALS, GENERAL<br />

A. Metal Surfaces, General: Provide materials with smooth, flat surfaces unless otherwise indicated. For<br />

components exposed to view in the completed Work, provide materials without seam marks, roller marks,<br />

rolled trade names, or blemishes.<br />

2.2 FERROUS METALS<br />

A. Recycled Content of Steel Products: Postconsumer recycled content plus one-half of preconsumer<br />

recycled content not less than 25 percent.<br />

B. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.<br />

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C. Steel Tubing: ASTM A 513.<br />

1. Products: Subject to compliance with requirements, available products that may be incorporated<br />

into the Work include, but are not limited to, the following:<br />

a. IKG Industries, a division of Harsco <strong>Corporation</strong>; Mebac.<br />

b. SlipNOT Metal Safety Flooring, a W. S. Molnar company; SlipNOT.<br />

D. Steel Bars for Grating Treads: ASTM A 36/A 36M or steel strip, ASTM A 1011/A 1011M or<br />

ASTM A 1018/A 1018M.<br />

E. Wire Rod for Grating Crossbars: ASTM A 510 (ASTM A 510M) .<br />

F. Cast Iron: Either gray iron, ASTM A 48/A 48M, or malleable iron, ASTM A 47/A 47M, unless otherwise<br />

indicated.<br />

G. Uncoated, Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, either commercial steel, Type B, or<br />

structural steel, Grade 25 (Grade 170) , unless another grade is required by design loads; exposed.<br />

H. Expanded-Metal, Carbon Steel: ASTM F 1267, Type I (expanded), Class 1 (uncoated).<br />

1. Style Designation: 3/4 number 13.<br />

2.3 NONFERROUS METALS<br />

A. Aluminum Extrusions: ASTM B 221 (ASTM B 221M) , Alloy 6063-T6.<br />

B. Aluminum Castings: ASTM B 26/B 26M, Alloy 443.0-F.<br />

C. Bronze Extrusions: ASTM B 455, Alloy UNS No. C38500 (extruded architectural bronze).<br />

D. Bronze Castings: ASTM B 584, Alloy UNS No. C83600 (leaded red brass) or No. C84400 (leaded<br />

semired brass).<br />

E. Nickel Silver Castings: ASTM B 584, Alloy UNS No. C97600 (20 percent leaded nickel bronze).<br />

2.4 ABRASIVE NOSINGS<br />

A. Extruded Units: Aluminum units with abrasive filler consisting of aluminum oxide, silicon carbide, or a<br />

combination of both, in an epoxy-resin binder. Fabricate units in lengths necessary to accurately fit<br />

openings or conditions.<br />

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering<br />

products that may be incorporated into the Work include, but are not limited to, the following:<br />

a. ACL Industries, Inc.<br />

b. American Safety Tread Co., Inc.<br />

c. Amstep Products.<br />

d. Armstrong Products, Inc.<br />

e. Balco Inc.<br />

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f. Granite State Casting Co.<br />

g. Wooster Products Inc.<br />

2. Provide ribbed units, with abrasive filler strips projecting 1/16 inch (1.5 mm) above aluminum<br />

extrusion.<br />

3. Provide solid-abrasive-type units without ribs.<br />

4. Nosings: Two-piece units, 3 inches (75 mm) wide, with subchannel for casting into concrete.<br />

B. Provide anchors for embedding units in concrete, either integral or applied to units, as standard with<br />

manufacturer.<br />

C. Apply bituminous paint to concealed surfaces of cast-metal units set into concrete.<br />

D. Apply clear lacquer to concealed surfaces of extruded units set into concrete.<br />

2.5 FASTENERS<br />

A. General: Provide zinc-plated fasteners with coating complying with ASTM B 633 or ASTM F 1941<br />

(ASTM F 1941M) , Class Fe/Zn 12 for exterior use, and Class Fe/Zn 5 where built into exterior walls.<br />

Select fasteners for type, grade, and class required.<br />

B. Bolts and Nuts: Regular hexagon-head bolts, ASTM A 307, Grade A (ASTM F 568M, Property Class 4.6);<br />

with hex nuts, ASTM A 563 (ASTM A 563M) ; and, where indicated, flat washers.<br />

C. Anchor Bolts: ASTM F 1554, Grade 36, of dimensions indicated; with nuts, ASTM A 563 (ASTM A 563M) ;<br />

and, where indicated, flat washers.<br />

1. Provide mechanically deposited or hot-dip, zinc-coated anchor bolts for stairs indicated to be shop<br />

primed with zinc-rich primer.<br />

D. Machine Screws: ASME B18.6.3 (ASME B18.6.7M) .<br />

E. Lag Screws:<br />

ASME B18.2.1 (ASME B18.2.3.8M) .<br />

F. Plain Washers: Round, ASME B18.22.1 (ASME B18.22M) .<br />

G. Lock Washers: Helical, spring type, ASME B18.21.1 (ASME B18.21.2M) .<br />

H. Post-Installed Anchors: Torque-controlled expansion anchors capable of sustaining, without failure, a load<br />

equal to six times the load imposed when installed in unit masonry and four times the load imposed when<br />

installed in concrete, as determined by testing according to ASTM E 488, conducted by a qualified<br />

independent testing agency.<br />

1. Material for Interior Locations: Carbon-steel components zinc plated to comply with ASTM B 633<br />

or ASTM F 1941 (ASTM F 1941M) , Class Fe/Zn 5, unless otherwise indicated.<br />

2.6 MISCELLANEOUS MATERIALS<br />

A. Welding Rods and Bare Electrodes: Select according to AWS specifications for metal alloy welded.<br />

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B. Low-Emitting Materials: Paints and coatings shall comply with the testing and product requirements of the<br />

California Department of Health Services' "Standard Practice for the Testing of Volatile Organic Emissions<br />

from Various Sources Using Small-Scale Environmental Chambers."<br />

C. Shop Primers: Provide primers that comply with Division 9, Section "Interior Painting."<br />

D. Universal Shop Primer: Fast-curing, lead- and chromate-free, universal modified-alkyd primer complying<br />

with MPI#79 and compatible with topcoat.<br />

1. Use primer containing pigments that make it easily distinguishable from zinc-rich primer.<br />

E. Epoxy Zinc-Rich Primer: Complying with MPI#20 and compatible with topcoat.<br />

F. Nonshrink, Nonmetallic Grout: Factory-packaged, nonstaining, noncorrosive, nongaseous grout<br />

complying with ASTM C 1107. Provide grout specifically recommended by manufacturer for interior and<br />

exterior applications.<br />

2.7 PRECAST CONCRETE TREADS<br />

A. Concrete Materials and Properties: Comply with requirements in Section 033000 "Cast-in-Place<br />

Concrete" for normal-weight, ready-mixed concrete with a minimum 28-day compressive strength of 5000<br />

psi (35 MPa) and a total air content of not less than 4 percent or more than 6 percent.<br />

B. Reinforcing Wire Fabric: Galvanized, welded wire fabric, 2 by 2 inches (50 by 50 mm) by 0.062-inch- (1.6mm-)<br />

diameter wire; comply with ASTM A 185/A 185M and ASTM A 82/A 82M, except for minimum wire<br />

size.<br />

2.8 FABRICATION, GENERAL<br />

A. Provide complete stair assemblies, including metal framing, hangers, struts,[ railings,] clips, brackets,<br />

bearing plates, and other components necessary to support and anchor stairs and platforms on supporting<br />

structure.<br />

1. Join components by welding unless otherwise indicated.<br />

2. Use connections that maintain structural value of joined pieces.<br />

B. Preassembled Stairs: Assemble stairs in shop to greatest extent possible. Disassemble units only as<br />

necessary for shipping and handling limitations. Clearly mark units for reassembly and coordinated<br />

installation.<br />

C. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges to a radius of<br />

approximately 1/32 inch (1 mm) unless otherwise indicated. Remove sharp or rough areas on exposed<br />

surfaces.<br />

D. Form bent-metal corners to smallest radius possible without causing grain separation or otherwise<br />

impairing work.<br />

E. Form exposed work with accurate angles and surfaces and straight edges.<br />

F. Weld connections to comply with the following:<br />

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1. Use materials and methods that minimize distortion and develop strength and corrosion resistance<br />

of base metals.<br />

2. Obtain fusion without undercut or overlap.<br />

3. Remove welding flux immediately.<br />

4. Weld exposed corners and seams continuously unless otherwise indicated.<br />

5. At exposed connections, finish exposed welds to comply with NOMMA's "Voluntary Joint Finish<br />

Standards" for Type 4 welds: good quality, uniform undressed weld with minimal splatter.<br />

G. Form exposed connections with hairline joints, flush and smooth, using concealed fasteners where<br />

possible. Where exposed fasteners are required, use Phillips flat-head (countersunk) screws or bolts<br />

unless otherwise indicated. Locate joints where least conspicuous.<br />

H. Fabricate joints that will be exposed to weather in a manner to exclude water. Provide weep holes where<br />

water may accumulate.<br />

2.9 STEEL-FRAMED STAIRS<br />

A. Stair Framing:<br />

1. Fabricate stringers of steel channels.<br />

a. Provide closures for exposed ends of channel stringers.<br />

2. Construct platforms of steel [plate or channel headers and miscellaneous framing members as<br />

needed to comply with performance requirements indicated.<br />

3. Weld stringers to headers; weld framing members to stringers and headers.<br />

4. Where stairs are enclosed by gypsum board assemblies, provide hanger rods or struts to support<br />

landings from floor construction above or below, unless otherwise indicated. Locate hanger rods<br />

and struts where they will not encroach on required stair width and will be within the fire-resistancerated<br />

stair enclosure.<br />

B. Metal Bar-Grating Stairs: Form treads and platforms to configurations shown from metal bar grating;<br />

fabricate to comply with NAAMM MBG 531, "Metal Bar Grating Manual."<br />

1. Fabricate treads and platforms from welded steel grating with 1-1/4-by-3/16-inch (32-by-5-mm)<br />

bearing bars at 15/16 inch (24 mm) o.c. and crossbars at 4 inches (100 mm) o.c.<br />

2. Surface: Serrated.<br />

3. Finish: Painted.<br />

4. Fabricate grating treads with rolled-steel floor plate nosing and with steel angle or steel plate<br />

carrier at each end for stringer connections. Secure treads to stringers with bolts.<br />

5. Fabricate grating platforms with nosing matching that on grating treads. Provide toeplates at opensided<br />

edges of grating platforms. Weld grating to platform framing.<br />

2.10 STAIR RAILINGS<br />

A. Comply with applicable requirements in division 5, Section "Pipe and Tube Railings ."<br />

1. Rails may be bent at corners, rail returns, and wall returns, instead of using prefabricated fittings.<br />

2. Connect posts to stair framing by direct welding unless otherwise indicated.<br />

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B. Steel Tube Railings: Fabricate railings to comply with requirements indicated for design, dimensions,<br />

details, finish, and member sizes, including wall thickness of tube, post spacings, and anchorage, but not<br />

less than that needed to withstand indicated loads.<br />

1. Rails and Posts: As indicated on the Drawings.<br />

2. Intermediate Rails Infill: As indicated on the Drawings.<br />

C. Welded Connections: Fabricate railings with welded connections. Cope components at connections to<br />

provide close fit, or use fittings designed for this purpose. Weld all around at connections, including at<br />

fittings.<br />

1. Finish welds to comply with NOMMA's "Voluntary Joint Finish Standards" for Type 4 welds: good<br />

quality, uniform undressed weld with minimal splatter.<br />

D. Form changes in direction of railings as follows:<br />

1. As detailed.<br />

E. Form simple and compound curves by bending members in jigs to produce uniform curvature for each<br />

repetitive configuration required; maintain cross section of member throughout entire bend without<br />

buckling, twisting, cracking, or otherwise deforming exposed surfaces of components.<br />

F. Close exposed ends of railing members with prefabricated end fittings.<br />

G. Provide wall returns at ends of wall-mounted handrails unless otherwise indicated. Close ends of returns<br />

unless clearance between end of rail and wall is 1/4 inch (6 mm) or less.<br />

H. Brackets, Flanges, Fittings, and Anchors: Provide wall brackets, end closures, flanges, miscellaneous<br />

fittings, and anchors for interconnecting components and for attaching to other work. Furnish inserts and<br />

other anchorage devices for connecting to concrete or masonry work.<br />

1. Connect posts to stair framing by direct welding unless otherwise indicated.<br />

2. For nongalvanized railings, provide nongalvanized ferrous-metal fittings, brackets, fasteners, and<br />

sleeves, except galvanize anchors embedded in exterior masonry and concrete construction.<br />

I. Fillers: Provide fillers made from steel plate, or other suitably crush-resistant material, where needed to<br />

transfer wall bracket loads through wall finishes to structural supports. Size fillers to suit wall finish<br />

thicknesses and to produce adequate bearing area to prevent bracket rotation and overstressing of<br />

substrate.<br />

2.11 FINISHES<br />

A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations<br />

for applying and designating finishes.<br />

B. Finish metal stairs after assembly.<br />

C. Preparation for Shop Priming: Prepare uncoated ferrous-metal surfaces to comply with minimum<br />

requirements indicated below for SSPC surface preparation specifications and environmental exposure<br />

conditions of installed products:<br />

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1. Exterior Stairs: SSPC-SP 6/NACE No. 3, "Commercial Blast Cleaning."<br />

2. Interior Stairs: SSPC-SP 3, "Power Tool Cleaning."<br />

D. Apply shop primer to uncoated surfaces of metal stair components, except those with galvanized finishes<br />

and those to be embedded in concrete or masonry unless otherwise indicated. Comply with SSPC-PA 1,<br />

"Paint Application Specification No. 1: Shop, Field, and Maintenance Painting of Steel," for shop painting.<br />

1. Stripe paint corners, crevices, bolts, welds, and sharp edges.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION, GENERAL<br />

A. Fastening to In-Place <strong>Construction</strong>: Provide anchorage devices and fasteners where necessary for<br />

securing metal stairs to in-place construction. Include threaded fasteners for concrete and masonry<br />

inserts, through-bolts, lag bolts, and other connectors.<br />

B. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installing metal stairs. Set<br />

units accurately in location, alignment, and elevation, measured from established lines and levels and free<br />

of rack.<br />

C. Install metal stairs by welding stair framing to steel structure or to weld plates cast into concrete unless<br />

otherwise indicated.<br />

D. Provide temporary bracing or anchors in formwork for items that are to be built into concrete, masonry, or<br />

similar construction.<br />

E. Fit exposed connections accurately together to form hairline joints. Weld connections that are not to be<br />

left as exposed joints but cannot be shop welded because of shipping size limitations. Do not weld, cut, or<br />

abrade surfaces of exterior units that have been hot-dip galvanized after fabrication and are for bolted or<br />

screwed field connections.<br />

F. Field Welding: Comply with requirements for welding in "Fabrication, General" Article.<br />

G. Place and finish concrete fill for treads and platforms to comply with Section 033000 "Cast-in-Place<br />

Concrete."<br />

1. Install abrasive nosings with anchors fully embedded in concrete. Center nosings on tread width.<br />

H. Install precast concrete treads with adhesive supplied by manufacturer.<br />

3.2 INSTALLING METAL STAIRS WITH GROUTED BASEPLATES<br />

A. Clean concrete and masonry bearing surfaces of bond-reducing materials, and roughen to improve bond<br />

to surfaces. Clean bottom surface of baseplates.<br />

B. Set steel stair baseplates on wedges, shims, or leveling nuts. After stairs have been positioned and<br />

aligned, tighten anchor bolts. Do not remove wedges or shims but, if protruding, cut off flush with edge of<br />

bearing plate before packing with grout.<br />

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1. Use nonmetallic, nonshrink grout unless otherwise indicated.<br />

2. Pack grout solidly between bearing surfaces and plates to ensure that no voids remain.<br />

3.3 INSTALLING RAILINGS<br />

A. Adjust railing systems before anchoring to ensure matching alignment at abutting joints. Space posts at<br />

spacing indicated or, if not indicated, as required by design loads. Plumb posts in each direction. Secure<br />

posts and rail ends to building construction as follows:<br />

1. Anchor posts to steel by welding directly to steel supporting members.<br />

2. Anchor handrail ends to concrete and masonry with steel round flanges welded to rail ends and<br />

anchored with postinstalled anchors and bolts.<br />

B. Attach handrails to wall with wall brackets. Use type of bracket with predrilled hole for exposed bolt<br />

anchorage. Provide bracket with 1-1/2-inch (38-mm) clearance from inside face of handrail and finished<br />

wall surface. Locate brackets as indicated or, if not indicated, at spacing required to support structural<br />

loads. Secure wall brackets to building construction as follows:<br />

1. For concrete and solid masonry anchorage, use drilled-in expansion shields and hanger or lag<br />

bolts.<br />

2. For hollow masonry anchorage, use toggle bolts.<br />

3. For steel-framed partitions, use self-tapping screws fastened to steel framing or to concealed steel<br />

reinforcements.<br />

3.4 ADJUSTING AND CLEANING<br />

A. Touchup Painting: Immediately after erection, clean field welds, bolted connections, and abraded areas of<br />

shop paint, and paint exposed areas with same material as used for shop painting to comply with SSPC-<br />

PA 1 for touching up shop-painted surfaces.<br />

1. Apply by brush or spray to provide a minimum 2.0-mil (0.05-mm) dry film thickness.<br />

B. Touchup Painting: Cleaning and touchup painting of field welds, bolted connections, and abraded areas<br />

of shop paint are specified in Division 9, Section "Interior Painting."<br />

C. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and repair galvanizing to<br />

comply with ASTM A 780.<br />

END OF SECTION 055100<br />

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SECTION 05521 - PIPE AND TUBE RAILINGS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Steel pipe and tube railings.<br />

B. Related Sections:<br />

1. Section 055100 "Metal Stairs" for steel tube railings associated with metal stairs.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. Delegated Design: Design railings, including comprehensive engineering analysis by a qualified<br />

professional engineer, using performance requirements and design criteria indicated.<br />

B. General: In engineering railings to withstand structural loads indicated, determine allowable design<br />

working stresses of railing materials based on the following:<br />

1. Steel: 72 percent of minimum yield strength.<br />

2. Aluminum: The lesser of minimum yield strength divided by 1.65 or minimum ultimate tensile<br />

strength divided by 1.95.<br />

3. Stainless Steel: 60 percent of minimum yield strength.<br />

C. Structural Performance: Railings shall withstand the effects of gravity loads and the following loads and<br />

stresses within limits and under conditions indicated:<br />

1. Handrails and Top Rails of Guards:<br />

a. Uniform load of 50 lbf/ ft. (0.73 kN/m) applied in any direction.<br />

b. Concentrated load of 200 lbf (0.89 kN) applied in any direction.<br />

c. Uniform and concentrated loads need not be assumed to act concurrently.<br />

2. Infill of Guards:<br />

a. Concentrated load of 50 lbf (0.22 kN) applied horizontally on an area of 1 sq. ft. (0.093<br />

sq. m) .<br />

b. Infill load and other loads need not be assumed to act concurrently.<br />

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D. Thermal Movements: Allow for thermal movements from ambient and surface temperature changes<br />

acting on exterior metal fabrications by preventing buckling, opening of joints, overstressing of<br />

components, failure of connections, and other detrimental effects.<br />

1. Temperature Change: 120 deg F (67 deg C), ambient; 180 deg F (100 deg C) , material surfaces.<br />

E. Control of Corrosion: Prevent galvanic action and other forms of corrosion by insulating metals and other<br />

materials from direct contact with incompatible materials.<br />

1.4 SUBMITTALS<br />

A. Product Data: For the following:<br />

1. Manufacturer's product lines of mechanically connected railings.<br />

2. Railing brackets.<br />

3. Grout, anchoring cement, and paint products.<br />

B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work.<br />

C. Samples: For each type of exposed finish required.<br />

1. Sections of each distinctly different linear railing member, including handrails, top rails, posts, and<br />

balusters.<br />

2. Fittings and brackets.<br />

D. Delegated-Design Submittal: For installed products indicated to comply with performance requirements<br />

and design criteria, including analysis data signed and sealed by the qualified professional engineer<br />

responsible for their preparation.<br />

E. Qualification Data: For qualified professional engineer.<br />

F. Mill Certificates: Signed by manufacturers of stainless-steel products certifying that products furnished<br />

comply with requirements.<br />

G. Welding certificates.<br />

H. Paint Compatibility Certificates: From manufacturers of topcoats applied over shop primers certifying that<br />

shop primers are compatible with topcoats.<br />

I. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing<br />

agency, according to ASTM E 894 and ASTM E 935.<br />

1.5 QUALITY ASSURANCE<br />

A. Source Limitations: Obtain each type of railing from single source from single manufacturer.<br />

B. Welding Qualifications: Qualify procedures and personnel according to AWS D1.1/D1.1M, "Structural<br />

Welding Code - Steel."<br />

C. Welding Qualifications: Qualify procedures and personnel according to the following:<br />

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1. AWS D1.1/D1.1M, "Structural Welding Code - Steel."<br />

2. AWS D1.2/D1.2M, "Structural Welding Code - Aluminum."<br />

3. AWS D1.6, "Structural Welding Code - Stainless Steel."<br />

1.6 PROJECT CONDITIONS<br />

A. Field Measurements: Verify actual locations of walls and other construction contiguous with metal<br />

fabrications by field measurements before fabrication.<br />

1.7 COORDINATION AND SCHEDULING<br />

A. Coordinate selection of shop primers with topcoats to be applied over them. Comply with paint and<br />

coating manufacturers' written recommendations to ensure that shop primers and topcoats are compatible<br />

with one another.<br />

B. Coordinate installation of anchorages for railings. Furnish setting drawings, templates, and directions for<br />

installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors,<br />

that are to be embedded in concrete or masonry. Deliver such items to Project site in time for installation.<br />

C. Schedule installation so wall attachments are made only to completed walls. Do not support railings<br />

temporarily by any means that do not satisfy structural performance requirements.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that<br />

may be incorporated into the Work include, but are not limited to, the following:<br />

1. Steel Pipe and Tube Railings:<br />

2.2 METALS, GENERAL<br />

a. Pisor Industries, Inc.<br />

b. Wagner, R & B, Inc.; a division of the Wagner Companies.<br />

A. Metal Surfaces, General: Provide materials with smooth surfaces, without seam marks, roller marks,<br />

rolled trade names, stains, discolorations, or blemishes.<br />

B. Brackets, Flanges, and Anchors: Cast or formed metal of same type of material and finish as supported<br />

rails unless otherwise indicated.<br />

2.3 STEEL AND IRON<br />

A. Recycled Content of Steel Products: Postconsumer recycled content plus one-half of preconsumer<br />

recycled content not less than 25 percent.<br />

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B. Tubing: ASTM A 500 (cold formed).<br />

C. Pipe: ASTM A 53/A 53M, Type F or Type S, Grade A, Standard Weight (Schedule 40), unless another<br />

grade and weight are required by structural loads.<br />

1. Provide galvanized finish for exterior installations and where indicated.<br />

D. Plates, Shapes, and Bars: ASTM A 36/A 36M.<br />

E. Cast Iron: Either gray iron, ASTM A 48/A 48M, or malleable iron, ASTM A 47/A 47M, unless otherwise<br />

indicated.<br />

2.4 FASTENERS<br />

A. General: Provide the following:<br />

1. Ungalvanized-Steel Railings: Plated steel fasteners complying with ASTM B 633 or ASTM F 1941<br />

(ASTM F 1941M) , Class Fe/Zn 5 for zinc coating.<br />

2. Hot-Dip Galvanized Railings: Type 304 stainless-steel or hot-dip zinc-coated steel fasteners<br />

complying with ASTM A 153/A 153M or ASTM F 2329 for zinc coating.<br />

B. Fasteners for Anchoring Railings to Other <strong>Construction</strong>: Select fasteners of type, grade, and class<br />

required to produce connections suitable for anchoring railings to other types of construction<br />

indicated[ and capable of withstanding design loads].<br />

C. Fasteners for Interconnecting Railing Components:<br />

1. Provide concealed fasteners for interconnecting railing components and for attaching them to other<br />

work, unless otherwise indicated.<br />

2. Provide concealed fasteners for interconnecting railing components and for attaching them to other<br />

work, unless exposed fasteners are unavoidable or are the standard fastening method for railings<br />

indicated.<br />

3. Provide Phillips flat-head machine screws for exposed fasteners unless otherwise indicated.<br />

D. Post-Installed Anchors: Torque-controlled expansion anchors or chemical anchors capable of sustaining,<br />

without failure, a load equal to six times the load imposed when installed in unit masonry and four times<br />

the load imposed when installed in concrete, as determined by testing according to ASTM E 488,<br />

conducted by a qualified independent testing agency.<br />

1. Material for Interior Locations: Carbon-steel components zinc-plated to comply with ASTM B 633<br />

or ASTM F 1941 (ASTM F 1941M) , Class Fe/Zn 5, unless otherwise indicated.<br />

2. Material for Exterior Locations: Alloy Group 1 (A1) stainless-steel bolts, ASTM F 593<br />

(ASTM F 738M), and nuts, ASTM F 594 (ASTM F 836M) .<br />

2.5 MISCELLANEOUS MATERIALS<br />

A. Welding Rods and Bare Electrodes: Select according to AWS specifications for metal alloy welded.<br />

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B. Low-Emitting Materials: Paints and coatings shall comply with the testing and product requirements of the<br />

California Department of Health Services' "Standard Practice for the Testing of Volatile Organic Emissions<br />

from Various Sources Using Small-Scale Environmental Chambers."<br />

C. Etching Cleaner for Galvanized Metal: Complying with MPI#25.<br />

D. Galvanizing Repair Paint: High-zinc-dust-content paint complying with SSPC-Paint 20 and compatible<br />

with paints specified to be used over it.<br />

E. Shop Primers: Provide primers that comply with Division 9, Section “Painting."<br />

F. Universal Shop Primer: Fast-curing, lead- and chromate-free, universal modified-alkyd primer complying<br />

with MPI#79 and compatible with topcoat.<br />

1. Use primer containing pigments that make it easily distinguishable from zinc-rich primer.<br />

G. Epoxy Zinc-Rich Primer: Complying with MPI#20 and compatible with topcoat.<br />

H. Shop Primer for Galvanized Steel: Water based galvanized metal primer complying with MPI#134.<br />

I. Intermediate Coats and Topcoats: Provide products that comply with Division 9, Section “Painting."<br />

J. Polyurethane Topcoat: Complying with MPI #72 and compatible with undercoat.<br />

K. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187.<br />

L. Nonshrink, Nonmetallic Grout: Factory-packaged, nonstaining, noncorrosive, nongaseous grout<br />

complying with ASTM C 1107. Provide grout specifically recommended by manufacturer for interior and<br />

exterior applications.<br />

M. Anchoring Cement: Factory-packaged, nonshrink, nonstaining, hydraulic-controlled expansion cement<br />

formulation for mixing with water at Project site to create pourable anchoring, patching, and grouting<br />

compound.<br />

1. Water-Resistant Product: where indicated provide formulation that is resistant to erosion from<br />

water exposure without needing protection by a sealer or waterproof coating and that is<br />

recommended by manufacturer for exterior use.<br />

2.6 FABRICATION<br />

A. General: Fabricate railings to comply with requirements indicated for design, dimensions, member sizes<br />

and spacing, details, finish, and anchorage, but not less than that required to support structural loads.<br />

B. Assemble railings in the shop to greatest extent possible to minimize field splicing and assembly.<br />

Disassemble units only as necessary for shipping and handling limitations. Clearly mark units for<br />

reassembly and coordinated installation. Use connections that maintain structural value of joined pieces.<br />

C. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges to a radius of<br />

approximately 1/32 inch (1 mm) unless otherwise indicated. Remove sharp or rough areas on exposed<br />

surfaces.<br />

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D. Form work true to line and level with accurate angles and surfaces.<br />

E. Fabricate connections that will be exposed to weather in a manner to exclude water. Provide weep holes<br />

where water may accumulate.<br />

F. Cut, reinforce, drill, and tap as indicated to receive finish hardware, screws, and similar items.<br />

G. Connections: Fabricate railings with welded connections unless otherwise indicated.<br />

H. Welded Connections: Cope components at connections to provide close fit, or use fittings designed for<br />

this purpose. Weld all around at connections, including at fittings.<br />

1. Use materials and methods that minimize distortion and develop strength and corrosion resistance<br />

of base metals.<br />

2. Obtain fusion without undercut or overlap.<br />

3. Remove flux immediately.<br />

4. At exposed connections, finish exposed surfaces smooth and blended so no roughness shows<br />

after finishing and welded surface matches contours of adjoining surfaces.<br />

5. Fabricate splice joints for field connection using an epoxy structural adhesive if this is<br />

manufacturer's standard splicing method.<br />

I. Form changes in direction as follows:<br />

1. As detailed.<br />

J. Bend members in jigs to produce uniform curvature for each configuration required; maintain cross section<br />

of member throughout entire bend without buckling, twisting, cracking, or otherwise deforming exposed<br />

surfaces of components.<br />

K. Close exposed ends of railing members with prefabricated end fittings.<br />

L. Provide wall returns at ends of wall-mounted handrails unless otherwise indicated. Close ends of returns<br />

unless clearance between end of rail and wall is 1/4 inch (6 mm) or less.<br />

M. Brackets, Flanges, Fittings, and Anchors: Provide wall brackets, flanges, miscellaneous fittings, and<br />

anchors to interconnect railing members to other work unless otherwise indicated.<br />

1. At brackets and fittings fastened to plaster or gypsum board partitions, provide crush-resistant<br />

fillers, or other means to transfer loads through wall finishes to structural supports and prevent<br />

bracket or fitting rotation and crushing of substrate.<br />

N. Provide inserts and other anchorage devices for connecting railings to concrete or masonry work.<br />

Fabricate anchorage devices capable of withstanding loads imposed by railings. Coordinate anchorage<br />

devices with supporting structure.<br />

O. For railing posts set in concrete, provide steel sleeves not less than 6 inches (150 mm) long with inside<br />

dimensions not less than 1/2 inch (13 mm) greater than outside dimensions of post, with metal plate<br />

forming bottom closure.<br />

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P. For removable railing posts, fabricate slip-fit sockets from steel tube or pipe whose ID is sized for a close<br />

fit with posts; limit movement of post without lateral load, measured at top, to not more than one-fortieth of<br />

post height. Provide socket covers designed and fabricated to resist being dislodged.<br />

1. Provide chain with eye, snap hook, and staple across gaps formed by removable railing sections at<br />

locations indicated. Fabricate from same metal as railings.<br />

Q. Toe Boards: Where indicated, provide toe boards at railings around openings and at edge of open-sided<br />

floors and platforms. Fabricate to dimensions and details indicated.<br />

2.7 FINISHES, GENERAL<br />

A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations<br />

for applying and designating finishes.<br />

B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary<br />

protective covering before shipping.<br />

C. Appearance of Finished Work: Variations in appearance of abutting or adjacent pieces are acceptable if<br />

they are within one-half of the range of approved Samples. Noticeable variations in the same piece are<br />

not acceptable. Variations in appearance of other components are acceptable if they are within the range<br />

of approved Samples and are assembled or installed to minimize contrast.<br />

D. Provide exposed fasteners with finish matching appearance, including color and texture, of railings.<br />

2.8 STEEL AND IRON FINISHES<br />

A. Galvanized Railings:<br />

1. Hot-dip galvanize indicated steel and iron railings, including hardware, after fabrication.<br />

2. Comply with ASTM A 123/A 123M for hot-dip galvanized railings.<br />

3. Comply with ASTM A 153/A 153M for hot-dip galvanized hardware.<br />

4. Do not quench or apply post galvanizing treatments that might interfere with paint adhesion.<br />

5. Fill vent and drain holes that will be exposed in the finished Work, unless indicated to remain as<br />

weep holes, by plugging with zinc solder and filing off smooth.<br />

B. For galvanized railings, provide hot-dip galvanized fittings, brackets, fasteners, sleeves, and other ferrous<br />

components.<br />

C. Preparing Galvanized Railings for Shop Priming: After galvanizing, thoroughly clean railings of grease,<br />

dirt, oil, flux, and other foreign matter, and treat with etching cleaner.<br />

D. For nongalvanized steel railings, provide nongalvanized ferrous-metal fittings, brackets, fasteners, and<br />

sleeves, except galvanize anchors to be embedded in exterior concrete or masonry.<br />

E. Preparation for Shop Priming: Prepare uncoated ferrous-metal surfaces to comply with SSPC-SP 6/NACE<br />

No. 3, "Commercial Blast Cleaning."<br />

F. Primer Application: Apply shop primer to prepared surfaces of railings unless otherwise indicated.<br />

Comply with requirements in SSPC-PA 1, "Paint Application Specification No. 1: Shop, Field, and<br />

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Maintenance Painting of Steel," for shop painting. Primer need not be applied to surfaces to be<br />

embedded in concrete or masonry.<br />

1. Shop prime uncoated railings with primers specified in Division 9, Section “Painting" unless zincrich<br />

primer is are indicated.<br />

2. Do not apply primer to galvanized surfaces.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine plaster and gypsum board assemblies, where reinforced to receive anchors, to verify that<br />

locations of concealed reinforcements have been clearly marked for Installer. Locate reinforcements and<br />

mark locations if not already done.<br />

3.2 INSTALLATION, GENERAL<br />

A. Fit exposed connections together to form tight, hairline joints.<br />

B. Perform cutting, drilling, and fitting required for installing railings. Set railings accurately in location,<br />

alignment, and elevation; measured from established lines and levels and free of rack.<br />

1. Do not weld, cut, or abrade surfaces of railing components that have been coated or finished after<br />

fabrication and that are intended for field connection by mechanical or other means without further<br />

cutting or fitting.<br />

2. Set posts plumb within a tolerance of 1/16 inch in 3 feet (2 mm in 1 m) .<br />

3. Align rails so variations from level for horizontal members and variations from parallel with rake of<br />

steps and ramps for sloping members do not exceed 1/4 inch in 12 feet (5 mm in 3 m) .<br />

C. Corrosion Protection: Coat concealed surfaces of aluminum that will be in contact with grout, concrete,<br />

masonry, wood, or dissimilar metals, with a heavy coat of bituminous paint.<br />

D. Adjust railings before anchoring to ensure matching alignment at abutting joints.<br />

E. Fastening to In-Place <strong>Construction</strong>: Use anchorage devices and fasteners where necessary for securing<br />

railings and for properly transferring loads to in-place construction.<br />

3.3 RAILING CONNECTIONS<br />

A. Welded Connections: Use fully welded joints for permanently connecting railing components. Comply<br />

with requirements for welded connections in "Fabrication" Article whether welding is performed in the shop<br />

or in the field.<br />

B. Expansion Joints: Install expansion joints at locations indicated but not farther apart than required to<br />

accommodate thermal movement. Provide slip-joint internal sleeve extending 2 inches (50 mm) beyond<br />

joint on either side, fasten internal sleeve securely to one side, and locate joint within 6 inches (150 mm) of<br />

post.<br />

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3.4 ANCHORING POSTS<br />

A. Use metal sleeves preset and anchored into concrete for installing posts. After posts have been inserted<br />

into sleeves, fill annular space between post and sleeve with nonshrink, nonmetallic grout, mixed and<br />

placed to comply with anchoring material manufacturer's written instructions.<br />

B. Form holes not less than 3/4 inch (20 mm) larger than OD of post for installing posts in concrete. Clean<br />

holes of loose material, insert posts, and fill annular space between post and concrete with nonshrink,<br />

nonmetallic grout, mixed and placed to comply with anchoring material manufacturer's written instructions.<br />

C. Leave anchorage joint exposed with anchoring material flush with adjacent surface.<br />

D. Anchor posts to metal surfaces with oval flanges, angle type, or floor type as required by conditions,<br />

connected to posts and to metal supporting members as follows:<br />

1. For aluminum pipe railings, attach posts using fittings designed and engineered for this purpose.<br />

2. For stainless-steel pipe railings, weld flanges to post and bolt to supporting surfaces.<br />

3. For steel pipe railings, weld flanges to post and bolt to metal supporting surfaces.<br />

E. Install removable railing sections, where indicated, in slip-fit metal sockets cast in concrete.<br />

3.5 ATTACHING RAILINGS<br />

A. Anchor railing ends at walls with round flanges anchored to wall construction and welded to railing ends.<br />

B. Anchor railing ends to metal surfaces with flanges bolted to metal surfaces and welded to railing ends.<br />

3.6 ADJUSTING AND CLEANING<br />

A. Clean by washing thoroughly with clean water and soap and rinsing with clean water.<br />

B. Touchup Painting: Immediately after erection, clean field welds, bolted connections, and abraded areas of<br />

shop paint, and paint exposed areas with the same material as used for shop painting to comply with<br />

SSPC-PA 1 for touching up shop-painted surfaces.<br />

1. Apply by brush or spray to provide a minimum 2.0-mil (0.05-mm) dry film thickness.<br />

C. Touchup Painting: Cleaning and touchup painting of field welds, bolted connections, and abraded areas<br />

of shop paint are specified in Division 9, Section "Painting.<br />

D. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and repair galvanizing to<br />

comply with ASTM A 780.<br />

3.7 PROTECTION<br />

A. Protect finishes of railings from damage during construction period with temporary protective coverings<br />

approved by railing manufacturer. Remove protective coverings at time of Substantial Completion.<br />

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END OF SECTION 05521<br />

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SECTION 05530 – METAL GRATINGS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Metal bar gratings.<br />

2. Metal frames and supports for gratings.<br />

B. Related Sections:<br />

1. Division 5, Sections "Structural Steel" and “Architecturally Exposed Structural Steel” for structuralsteel<br />

framing system components.<br />

2. Division 5, Section "Metal Stairs" for grating treads and landings of steel-framed stairs.<br />

3. Division 5, Section "Pipe and Tube Railings" for metal pipe and tube handrails and railings.<br />

1.3 SUBMITTALS<br />

A. Product Data: For the following:<br />

1. Metal bar gratings.<br />

2. Clips and anchorage devices for gratings.<br />

B. Shop Drawings: Include plans, sections, details, and attachments to other work.<br />

C. Mill Certificates: Signed by manufacturers of stainless-steel sheet certifying that products furnished<br />

comply with requirements.<br />

D. Welding certificates.<br />

E. Paint Compatibility Certificates: From manufacturers of topcoats applied over shop primers certifying that<br />

shop primers are compatible with topcoats.<br />

1.4 QUALITY ASSURANCE<br />

A. Metal Bar Grating Standards: Comply with NAAMM MBG 531, "Metal Bar Grating Manual" and<br />

NAAMM MBG 532, "Heavy-Duty Metal Bar Grating Manual."<br />

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B. Welding Qualifications: Qualify procedures and personnel according to AWS D1.1/D1.1M, "Structural<br />

Welding Code - Steel."<br />

C. Welding Qualifications: Qualify procedures and personnel according to the following:<br />

1. AWS D1.1/D1.1M, "Structural Welding Code - Steel."<br />

1.5 PROJECT CONDITIONS<br />

A. Field Measurements: Verify actual locations of walls and other construction contiguous with gratings by<br />

field measurements before fabrication.<br />

1.6 COORDINATION<br />

A. Coordinate selection of shop primers with topcoats to be applied over them. Comply with paint and<br />

coating manufacturers' written recommendations to ensure that shop primers and topcoats are compatible<br />

with one another.<br />

B. Coordinate installation of anchorages for gratings, grating frames, and supports. Furnish setting drawings,<br />

templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and<br />

items with integral anchors, that are to be embedded in concrete or masonry. Deliver such items to<br />

Project site in time for installation.<br />

PART 2 - PRODUCTS<br />

2.1 FERROUS METALS<br />

A. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.<br />

B. Steel Bars for Bar Gratings: ASTM A 36/A 36M or steel strip, ASTM A 1011/A 1011M or<br />

ASTM A 1018/A 1018M.<br />

C. Wire Rod for Bar Grating Crossbars: ASTM A 510 (ASTM A 510M) .<br />

D. Galvanized-Steel Sheet: ASTM A 653/A 653M, structural quality, Grade 33 (Grade 230), with G90 (Z275)<br />

coating.<br />

2.2 FASTENERS<br />

A. General: Unless otherwise indicated, provide Type 304 stainless-steel fasteners for exterior use and zincplated<br />

fasteners with coating complying with ASTM B 633 or ASTM F 1941 (ASTM F 1941M) ,<br />

Class Fe/Zn 5, at exterior walls. Select fasteners for type, grade, and class required.<br />

B. Steel Bolts and Nuts: Regular hexagon-head bolts, ASTM A 307, Grade A (ASTM F 568M, Property<br />

Class 4.6); with hex nuts, ASTM A 563 (ASTM A 563M); and, where indicated, flat washers.<br />

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C. Stainless-Steel Bolts and Nuts: Regular hexagon-head annealed stainless-steel bolts, nuts, and, where<br />

indicated, flat washers; ASTM F 593 (ASTM F 738M) for bolts and ASTM F 594 (ASTM F 836M) for nuts,<br />

Alloy Group 1 (A1) .<br />

2.3 MISCELLANEOUS MATERIALS<br />

A. Welding Rods and Bare Electrodes: Select according to AWS specifications for metal alloy that is welded.<br />

B. Shop Primers: Provide primers that comply with Division 9, Section "Interior Painting."<br />

C. Galvanizing Repair Paint: High-zinc-dust-content paint complying with SSPC-Paint 20 and compatible<br />

with paints specified to be used over it.<br />

D. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187.<br />

2.4 FABRICATION<br />

A. Cut, drill, and punch material cleanly and accurately. Remove burrs and ease edges to a radius of<br />

approximately 1/32 inch (1 mm) unless otherwise indicated. Remove sharp or rough areas on exposed<br />

surfaces.<br />

B. Form from materials of size, thickness, and shapes indicated, but not less than that needed to support<br />

indicated loads.<br />

C. Fit exposed connections accurately together to form hairline joints.<br />

D. Fabricate toeplates for attaching in the field.<br />

2.5 METAL BAR GRATINGS<br />

A. Welded Steel Grating:<br />

1. Bearing Bar Spacing: 1-3/16 inches (30 mm) o.c.<br />

2. Bearing Bar Depth: 1 inch (25 mm) .<br />

3. Bearing Bar Thickness: 3/16 inch (4.8 mm) .<br />

4. Crossbar Spacing: 2 inches (51 mm) o.c.<br />

5. Traffic Surface: Plain.<br />

6. Steel Finish: Hot-dip galvanized with a coating weight of not less than 1.8 oz./sq. ft. (550 g/sq. m)<br />

of coated surface.<br />

B. Removable Grating Sections: Fabricate with banding bars attached by welding to entire perimeter of each<br />

section. Include anchors and fasteners of type indicated or, if not indicated, as recommended by<br />

manufacturer for attaching to supports.<br />

1. Provide no fewer than four weld lugs for each grating section composed of rectangular bearing<br />

bars 3/16 inch (4.8 mm) or less in thickness and spaced less than 15/16 inch (24 mm) o.c., with<br />

each lug shop welded to three or more bearing bars. Interrupt intermediate bearing bars as<br />

necessary for fasteners securing grating to supports.<br />

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C. Fabricate cutouts in grating sections for penetrations indicated. Arrange cutouts to permit grating removal<br />

without disturbing items penetrating gratings.<br />

1. Edge-band openings in grating that interrupt four or more bearing bars with bars of same size and<br />

material as bearing bars.<br />

D. Do not notch bearing bars at supports to maintain elevation.<br />

2.6 GRATING FRAMES AND SUPPORTS<br />

A. Frames and Supports for Metal Gratings: Fabricate from metal shapes, plates, and bars of welded<br />

construction to sizes, shapes, and profiles indicated and as necessary to receive gratings. Miter and weld<br />

connections for perimeter angle frames. Cut, drill, and tap units to receive hardware and similar items.<br />

1. Unless otherwise indicated, fabricate from same basic metal as gratings.<br />

2.7 STEEL FINISHES<br />

A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations<br />

for applying and designating finishes.<br />

B. Finish gratings, frames, and supports after assembly.<br />

C. Galvanizing: Hot-dip galvanize items as indicated to comply with ASTM A 153/A 153M for steel and iron<br />

hardware and with ASTM A 123/A 123M for other steel and iron products.<br />

D. Shop prime gratings, frames and supports not indicated to be galvanized unless otherwise indicated.<br />

1. Shop prime with primers specified in Division 9, Section "Interior Painting".<br />

E. Preparation for Shop Priming: Prepare surfaces to comply with SSPC-SP 6/NACE No. 3, "Commercial<br />

Blast Cleaning."<br />

F. Shop Priming: Apply shop primer to comply with SSPC-PA 1, "Paint Application Specification No. 1:<br />

Shop, Field, and Maintenance Painting of Steel," for shop painting.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION, GENERAL<br />

A. Fastening to In-Place <strong>Construction</strong>: Provide anchorage devices and fasteners where necessary for<br />

securing gratings to in-place construction. Include threaded fasteners for concrete and masonry inserts,<br />

through-bolts, lag bolts, and other connectors.<br />

B. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installing gratings. Set<br />

units accurately in location, alignment, and elevation; measured from established lines and levels and free<br />

of rack.<br />

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C. Fit exposed connections accurately together to form hairline joints.<br />

1. Weld connections that are not to be left as exposed joints but cannot be shop welded because of<br />

shipping size limitations. Do not weld, cut, or abrade the surfaces of exterior units that have been<br />

hot-dip galvanized after fabrication and are for bolted or screwed field connections.<br />

D. Attach toeplates to gratings by welding at locations indicated.<br />

E. Field Welding: Comply with the following requirements:<br />

1. Use materials and methods that minimize distortion and develop strength and corrosion resistance<br />

of base metals.<br />

2. Obtain fusion without undercut or overlap.<br />

3. Remove welding flux immediately.<br />

3.2 INSTALLING METAL BAR GRATINGS<br />

A. General: Install gratings to comply with recommendations of referenced metal bar grating standards that<br />

apply to grating types and bar sizes indicated, including installation clearances and standard anchoring<br />

details.<br />

B. Attach removable units to supporting members with type and size of clips and fasteners indicated or, if not<br />

indicated, as recommended by grating manufacturer for type of installation conditions shown.<br />

C. Attach nonremovable units to supporting members by welding where both materials are same; otherwise,<br />

fasten by bolting as indicated above.<br />

3.3 ADJUSTING AND CLEANING<br />

A. Touchup Painting: Immediately after erection, clean field welds, bolted connections, and abraded areas of<br />

shop paint, and paint exposed areas with same material as used for shop painting to comply with SSPC-<br />

PA 1 requirements for touching up shop-painted surfaces.<br />

1. Apply by brush or spray to provide a minimum 2.0-mil (0.05-mm) dry film thickness.<br />

B. Touchup Painting: Cleaning and touchup painting of field welds, bolted connections, and abraded areas<br />

of shop paint are specified in Section 09911 "Exterior Painting" and Section 09912 "Interior Painting."<br />

C. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and repair galvanizing to<br />

comply with ASTM A 780.<br />

END OF SECTION 05530<br />

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SECTION 05811 - EXPANSION CONTROL<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Floor expansion joint covers.<br />

2. Exterior wall expansion control systems.<br />

3. Roof expansion joint covers.<br />

1.3 SUBMITTALS<br />

A. Shop Drawings: For each expansion control system specified. Include plans, elevations, sections, details,<br />

splices, blockout requirement, attachments to other work, and line diagrams and a tabular schedule of<br />

expansion control systems.<br />

B. Samples: For each exposed expansion control system and for each color and texture specified.<br />

1.4 RELATED WORK<br />

A. Related work which is specified elsewhere.<br />

1. Division 3, Section “Cast-In-Place Concrete.<br />

2. Division 5, Sections “Structural Steel” and “Architecturally Exposed Structural Steel.”<br />

3. Division 5, Section “Cold-Formed Metal Framing.”<br />

4. Division 9, Section “Gypsum Board.”<br />

PART 2 - PRODUCTS<br />

2.1 SYSTEM DESCRIPTION<br />

A. General: Provide expansion control systems of design, basic profile, materials, and operation indicated.<br />

Provide units with capability to accommodate variations in adjacent surfaces.<br />

1. Furnish units in longest practicable lengths to minimize field splicing. Install with hairline mitered<br />

corners where expansion control systems change direction or abut other materials.<br />

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2. Include factory-fabricated closure materials and transition pieces, T-joints, corners, curbs, crossconnections,<br />

and other accessories as required to provide continuous expansion control systems.<br />

B. Coordination: Coordinate installation of exterior wall expansion control systems with roof expansion<br />

control systems to ensure that wall transitions are watertight. Roof expansion joint assemblies are<br />

specified elsewhere.<br />

2.2 PERFORMANCE REQUIREMENTS<br />

A. Seismic Performance: Expansion control systems shall withstand the effects of earthquake motions<br />

determined according to ASCE/SEI 7.<br />

1. The term "withstand" means "the system will remain in place without separation of any parts when<br />

subjected to the seismic forces specified]."<br />

2. Component Importance Factor is 1.0.<br />

2.3 INTERIOR EXPANSION CONTROL SYSTEMS<br />

A. Basis-of-Design Product: Subject to compliance with requirements, provide product indicated or a<br />

comparable product by one of the following:<br />

1. Architectural Art Mfg., Inc.; Division of Pittcon Industries.<br />

2. Balco, Inc.<br />

3. <strong>Construction</strong> Specialties, Inc.<br />

4. JointMaster/InPro <strong>Corporation</strong>.<br />

5. Michael Rizza Company, LLC.<br />

6. MM Systems <strong>Corporation</strong>.<br />

7. Nystrom, Inc.<br />

8. Watson Bowman Acme Corp.; a BASF <strong>Construction</strong> Chemicals business.<br />

B. Source Limitations: Obtain expansion control systems from single source from single manufacturer.<br />

C. Floor-to-Floor :<br />

1. Basis-of-Design Product: Balco, Inc; EX Surface Mounted Series or HDEW Extra Wide Series.<br />

2. Design Criteria:<br />

a. Nominal Joint Width: 4-inches and 8-inches, unless otherwise indicated on Drawings.<br />

b. Movement Capability: 100 percent.<br />

c. Type of Movement: As indicated on Drawings.<br />

d. Load Capacity:<br />

3. Type: Cover plate.<br />

1) Uniform Load: 150 lb/sq. ft. (732 kg/sq. m) .<br />

2) Concentrated Load: 2,000 lb (907 kg) .<br />

3) Maximum Deflection: 0.5 inch (13 mm) .<br />

a. Cover-Plate Design: Serrated or Abrasive filled.<br />

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1) Cover-Plate Recess Depth: As required to accommodate adjacent flooring and<br />

performance criteria specified.<br />

b. Metal: Aluminum.<br />

1) Finish: Manufacturer's standard.<br />

2) Color: Gray.<br />

2.4 EXTERIOR WALL AND ROOF EXPANSION CONTROL SYSTEMS<br />

A. Basis-of-Design Product: Subject to compliance with requirements, provide product indicated or a<br />

comparable product by one of the following:<br />

1. Architectural Art Mfg., Inc.; Division of Pittcon Industries.<br />

2. Balco, Inc.<br />

3. Chase <strong>Construction</strong> Products; Division of Chase <strong>Corporation</strong>.<br />

4. <strong>Construction</strong> Specialties, Inc.<br />

5. D. S. Brown Company (The).<br />

6. EMSEAL <strong>Corporation</strong>.<br />

7. Erie Metal Specialties, Inc.<br />

8. JointMaster/InPro <strong>Corporation</strong>.<br />

9. LymTal International, Inc.<br />

10. Michael Rizza Company, LLC.<br />

11. MM Systems <strong>Corporation</strong>.<br />

12. Nystrom, Inc.<br />

13. RJ Watson, Inc.<br />

14. Schul International Company, Inc.<br />

15. Tremco Incorporated.<br />

16. Watson Bowman Acme Corp.; a BASF <strong>Construction</strong> Chemicals business.<br />

17. Williams Products, Inc.<br />

B. Source Limitations: Obtain expansion control systems from single source from single manufacturer.<br />

C. Wall-to-Wall:<br />

1. Basis-of-Design Product: Balco, Inc.; Exterior Wall Joint Covers – Flexible Inserts (FC Series).<br />

2. Design Criteria:<br />

a. Nominal Joint Width: 4-inches and 8-inches, unless indicated otherwise on Drawings.<br />

b. Movement Capability: 100 percent.<br />

c. Type of Movement: As indicated on Drawings.<br />

3. Type: Flat seal.<br />

a. Metal: Aluminum.<br />

b. Seal Material: Santoprene.<br />

1) Color: Gray.<br />

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D. Roof-to-Wall:<br />

c. Pantograph Mechanism: Manufacturer's standard pantographic wind-load support<br />

mechanism with stainless-steel fasteners.<br />

1. Basis-of-Design Product: Balco, Inc.; Aluminum Wall and Roof Covers (9W Series).<br />

2. Design Criteria:<br />

a. Nominal Joint Width: 4-inches and 8-inches, unless indicated otherwise on Drawings.<br />

b. Movement Capability: 100 percent.<br />

c. Type of Movement: As indicated on Drawings.<br />

3. Type: Cover plate.<br />

2.5 ACCESSORIES<br />

a. Metal: Aluminum.<br />

1) Finish: Manufacturer's standard.<br />

A. Moisture Barriers: Manufacturer's standard moisture barrier consisting of a continuous, waterproof<br />

membrane within joint and attached to substrate on sides of joint below the primary cover. Equip moisture<br />

barrier with drain tubes and seals to direct collected moisture to exterior-wall expansion control system.<br />

2.6 MATERIALS<br />

A. Aluminum: ASTM B 221 (ASTM B 221M), Alloy 6063-T5 for extrusions; ASTM B 209 (ASTM B 209M) ,<br />

Alloy 6061-T6 for sheet and plate.<br />

1. Apply manufacturer's standard protective coating on aluminum surfaces to be placed in contact<br />

with cementitious materials.<br />

B. Elastomeric Seals: ASTM E 1783; preformed elastomeric membranes or extrusions to be installed in<br />

metal frames.<br />

C. Compression Seals: ASTM E 1612; preformed elastomeric extrusions having an internal baffle system<br />

and designed to function under compression.<br />

D. Cellular Foam Seals: Extruded, compressible foam designed to function under compression.<br />

E. Elastomeric Concrete: Modified epoxy or polyurethane extended into a prepackaged aggregate blend,<br />

specifically designed for bonding to concrete substrates.<br />

F. Fire Barriers: Any material or material combination to meet performance criteria for required fireresistance<br />

rating.<br />

G. Moisture Barrier: Flexible elastomeric material.<br />

H. Nonmetallic, Shrinkage-Resistant Grout: ASTM C 1107/C 1107M.<br />

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I. Accessories: Manufacturer's standard anchors, clips, fasteners, and other accessories as indicated or<br />

required for complete installations.<br />

2.7 ALUMINUM FINISHES<br />

A. Mill finish.<br />

B. Color Anodic Finish: AAMA 611, AA-M12C22A42/A44, Class I, 0.018 mm or thicker.<br />

1. Color: As selected by Architect from full range of manufacturer’s standard colors and color<br />

densities.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

A. Prepare substrates according to expansion control system manufacturer's written instructions.<br />

B. Coordinate and furnish anchorages, setting drawings, and instructions for installing expansion control<br />

systems.<br />

C. Cast-In Frames: Coordinate and furnish frames to be cast into concrete.<br />

3.2 INSTALLATION<br />

A. Comply with manufacturer's written instructions for storing, handling, and installing expansion control<br />

systems and materials unless more stringent requirements are indicated.<br />

B. Metal Frames: Perform cutting, drilling, and fitting required to install expansion control systems.<br />

1. Install in true alignment and proper relationship to joints and adjoining finished surfaces measured<br />

from established lines and levels.<br />

2. Adjust for differences between actual structural gap and nominal design gap due to ambient<br />

temperature at time of installation. Notify Architect where discrepancies occur that will affect<br />

proper expansion control system installation and performance.<br />

3. Cut and fit ends to accommodate thermal expansion and contraction of metal without buckling of<br />

frames.<br />

4. Repair or grout blockout as required for continuous frame support using nonmetallic, shrinkageresistant<br />

grout.<br />

5. Install frames in continuous contact with adjacent surfaces.<br />

a. Shimming is not permitted.<br />

6. Locate anchors at interval recommended by manufacturer, but not less than 3 inches (75 mm) from<br />

each end and not more than 24 inches (600 mm) o.c.<br />

C. Seals in Metal Frames: Install elastomeric seals and membranes in frames to comply with manufacturer's<br />

written instructions. Install with minimum number of end joints.<br />

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1. Provide in continuous lengths for straight sections.<br />

2. Seal transitions according to manufacturer's written instructions. Vulcanize or heat-weld fieldspliced<br />

joints as recommended by manufacturer.<br />

3. Installation: Mechanically lock seals into frames or adhere to frames with adhesive or pressuresensitive<br />

tape as recommended by manufacturer.<br />

D. Foam Seals: Install with adhesive recommended by manufacturer.<br />

E. Terminate exposed ends of expansion control systems with field- or factory-fabricated termination devices.<br />

F. Fire-Resistance-Rated Assemblies: Coordinate installation of expansion control system materials and<br />

associated work so complete assemblies comply with assembly performance requirements.<br />

1. Fire Barriers: Install fire barriers to provide continuous, uninterrupted fire resistance throughout<br />

length of joint, including transitions and field splices.<br />

G. Moisture Barrier: Provide at all exterior joints and where indicated on Drawings. Provide drainage fittings<br />

where indicated on Drawings.<br />

3.3 PROTECTION<br />

A. Do not remove protective covering until finish work in adjacent areas is complete.<br />

B. Protect the installation from damage by work of other Sections.<br />

END OF SECTION 05811<br />

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SECTION 061053 - MISCELLANEOUS ROUGH CARPENTRY<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Wood blocking, cants, and nailers.<br />

2. Plywood backing panels.<br />

1.3 DEFINITIONS<br />

A. Dimension Lumber: Lumber of 2 inches nominal (38 mm actual) or greater but less than 5 inches nominal<br />

(114 mm actual) in least dimension.<br />

B. Lumber grading agencies, and the abbreviations used to reference them, include the following:<br />

1. NeLMA: Northeastern Lumber Manufacturers' Association.<br />

2. NHLA: National Hardwood Lumber Association.<br />

3. NLGA: National Lumber Grades Authority.<br />

4. SPIB: The Southern Pine Inspection Bureau.<br />

5. WCLIB: West Coast Lumber Inspection Bureau.<br />

6. WWPA: Western Wood Products Association.<br />

1.4 SUBMITTALS<br />

A. Product Data: For each type of process and factory-fabricated product. Indicate component materials and<br />

dimensions and include construction and application details.<br />

1. Include data for wood-preservative treatment from chemical treatment manufacturer and<br />

certification by treating plant that treated materials comply with requirements. Indicate type of<br />

preservative used and net amount of preservative retained.<br />

2. Include data for fire-retardant treatment from chemical treatment manufacturer and certification by<br />

treating plant that treated materials comply with requirements. Include physical properties of<br />

treated materials based on testing by a qualified independent testing agency.<br />

3. For fire-retardant treatments, include physical properties of treated lumber both before and after<br />

exposure to elevated temperatures, based on testing by a qualified independent testing agency<br />

according to ASTM D 5664.<br />

4. For products receiving a waterborne treatment, include statement that moisture content of treated<br />

materials was reduced to levels specified before shipment to Project site.<br />

5. Include copies of warranties from chemical treatment manufacturers for each type of treatment.<br />

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1.5 QUALITY ASSURANCE<br />

A. Testing Agency Qualifications: For testing agency providing classification marking for fire-retardant<br />

treated material, an inspection agency acceptable to authorities having jurisdiction that periodically<br />

performs inspections to verify that the material bearing the classification marking is representative of the<br />

material tested.<br />

1.6 DELIVERY, STORAGE, AND HANDLING<br />

A. Stack lumber flat with spacers beneath and between each bundle to provide air circulation. Protect lumber<br />

from weather by covering with waterproof sheeting, securely anchored. Provide for air circulation around<br />

stacks and under coverings.<br />

PART 2 - PRODUCTS<br />

2.1 WOOD-PRESERVATIVE-TREATED MATERIALS<br />

A. Preservative Treatment by Pressure Process: AWPA U1; Use Category UC2 for interior construction not<br />

in contact with the ground, Use Category UC3b for exterior construction not in contact with the ground,<br />

and Use Category UC4a for items in contact with the ground.<br />

1. Preservative Chemicals: Acceptable to authorities having jurisdiction and containing no arsenic or<br />

chromium. Do not use inorganic boron (SBX) for sill plates.<br />

2. For exposed items indicated to receive a stained or natural finish, use chemical formulations that<br />

do not require incising, contain colorants, bleed through, or otherwise adversely affect finishes.<br />

B. Kiln-dry lumber after treatment to a maximum moisture content of 19 percent. Do not use material that is<br />

warped or does not comply with requirements for untreated material.<br />

C. Application: Treat all miscellaneous carpentry unless otherwise indicated.<br />

1. Wood cants, nailers, curbs, equipment support bases, blocking, stripping, and similar members in<br />

connection with roofing, flashing, vapor barriers, and waterproofing.<br />

2. Wood blocking, and similar concealed members in contact with masonry or concrete.<br />

3. Wood framing and furring attached directly to the interior of below-grade exterior masonry or<br />

concrete walls.<br />

4. Wood framing members that are less than 18 inches (460 mm) above the ground in crawl spaces<br />

or unexcavated areas.<br />

5. Wood floor plates that are installed over concrete slabs-on-grade.<br />

2.2 FIRE-RETARDANT-TREATED MATERIALS<br />

A. General: Where fire-retardant-treated materials are indicated, use materials complying with requirements<br />

in this article, that are acceptable to authorities having jurisdiction, and with fire-test-response<br />

characteristics specified as determined by testing identical products per test method indicated by a<br />

qualified testing agency.<br />

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B. Fire-Retardant-Treated Lumber and Plywood by Pressure Process: Products with a flame spread index of<br />

25 or less when tested according to ASTM E 84, and with no evidence of significant progressive<br />

combustion when the test is extended an additional 20 minutes, and with the flame front not extending<br />

more than 10.5 feet (3.2 m) beyond the centerline of the burners at any time during the test.<br />

1. Use treatment that does not promote corrosion of metal fasteners.<br />

2. Exterior Type: Treated materials shall comply with requirements specified above for fire-retardanttreated<br />

lumber and plywood by pressure process after being subjected to accelerated weathering<br />

according to ASTM D 2898. Use for exterior locations and where indicated.<br />

3. Interior Type A: Treated materials shall have a moisture content of 28 percent or less when tested<br />

according to ASTM D 3201 at 92 percent relative humidity. Use where exterior type is not<br />

indicated.<br />

4. Design Value Adjustment Factors: Treated lumber shall be tested according ASTM D 5664, and<br />

design value adjustment factors shall be calculated according to ASTM D 6841.<br />

C. Kiln-dry lumber after treatment to a maximum moisture content of 19 percent.<br />

D. Identify fire-retardant-treated wood with appropriate classification marking of testing and inspecting agency<br />

acceptable to authorities having jurisdiction.<br />

E. For exposed items indicated to receive a stained or natural finish, use chemical formulations that do not<br />

bleed through, contain colorants, or otherwise adversely affect finishes.<br />

F. Application: Treat all miscellaneous carpentry unless otherwise indicated.<br />

1. Concealed blocking.<br />

2. Plywood backing panels.<br />

2.3 MISCELLANEOUS LUMBER<br />

A. General: Provide miscellaneous lumber indicated and lumber for support or attachment of other<br />

construction, including the following:<br />

1. Blocking.<br />

B. For blocking not used for attachment of other construction, Utility, Stud, or No. 3 grade lumber of any<br />

species may be used provided that it is cut and selected to eliminate defects that will interfere with its<br />

attachment and purpose.<br />

C. For blocking and nailers used for attachment of other construction, select and cut lumber to eliminate<br />

knots and other defects that will interfere with attachment of other work.<br />

2.4 PLYWOOD BACKING PANELS<br />

A. Equipment Backing Panels: DOC PS 1, fire-retardant treated, in thickness indicated or, if not indicated,<br />

not less than 3/4-inch (19-mm) nominal thickness.<br />

1. Plywood shall comply with the testing and product requirements of the California Department of<br />

Health Services' "Standard Practice for the Testing of Volatile Organic Emissions from Various<br />

Sources Using Small-Scale Environmental Chambers."<br />

MISCELLANEOUS ROUGH CARPENTRY 061053 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.5 FASTENERS<br />

A. General: Provide fasteners of size and type indicated that comply with requirements specified in this<br />

article for material and manufacture.<br />

1. Where carpentry is exposed to weather, in ground contact, pressure-preservative treated, or in<br />

area of high relative humidity, provide fasteners with hot-dip zinc coating complying with<br />

ASTM A 153/A 153M.<br />

B. Nails, Brads, and Staples: ASTM F 1667.<br />

C. Power-Driven Fasteners: NES NER-272.<br />

D. Wood Screws: ASME B18.6.1.<br />

E. Screws for Fastening to Metal Framing: [ASTM C 1002] [ASTM C 954], length as recommended by screw<br />

manufacturer for material being fastened.<br />

F. Lag Bolts: ASME B18.2.1 (ASME B18.2.3.8M) .<br />

G. Bolts: Steel bolts complying with ASTM A 307, Grade A (ASTM F 568M, Property Class 4.6); with<br />

ASTM A 563 (ASTM A 563M) hex nuts and, where indicated, flat washers.<br />

H. Expansion Anchors: Anchor bolt and sleeve assembly of material indicated below with capability to<br />

sustain, without failure, a load equal to 6 times the load imposed when installed in unit masonry<br />

assemblies and equal to 4 times the load imposed when installed in concrete as determined by testing per<br />

ASTM E 488 conducted by a qualified independent testing and inspecting agency.<br />

1. Material: Carbon-steel components, zinc plated to comply with ASTM B 633, Class Fe/Zn 5.<br />

2. Material: Stainless steel with bolts and nuts complying with ASTM F 593 and ASTM F 594, Alloy<br />

Group 1 or 2 (ASTM F 738M and ASTM F 836M, Grade A1 or A4) .<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION, GENERAL<br />

A. Set carpentry to required levels and lines, with members plumb, true to line, cut, and fitted. Fit carpentry<br />

to other construction; scribe and cope as needed for accurate fit. Locate blocking, and similar supports to<br />

comply with requirements for attaching other construction.<br />

B. Install plywood backing panels by fastening to studs; coordinate locations with utilities requiring backing<br />

panels. Install fire-retardant treated plywood backing panels with classification marking of testing agency<br />

exposed to view.<br />

C. Provide blocking and framing as indicated and as required to support facing materials, fixtures, specialty<br />

items, and trim.<br />

1. Provide metal clips for fastening gypsum board or lath at corners and intersections where framing<br />

or blocking does not provide a surface for fastening edges of panels. Space clips not more than 16<br />

inches (406 mm) o.c.<br />

MISCELLANEOUS ROUGH CARPENTRY 061053 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Provide fire blocking in furred spaces, stud spaces, and other concealed cavities as indicated and as<br />

follows:<br />

1. Fire block furred spaces of walls, at each floor level, at ceiling, and at not more than 96 inches<br />

(2438 mm) o.c. with solid wood blocking or noncombustible materials accurately fitted to close<br />

furred spaces.<br />

2. Fire block concealed spaces of wood-framed walls and partitions at each floor level, at ceiling line<br />

of top story, and at not more than 96 inches (2438 mm) o.c. Where fire blocking is not inherent in<br />

framing system used, provide closely fitted solid wood blocks of same width as framing members<br />

and 2-inch nominal (38-mm actual) thickness.<br />

3. Fire block concealed spaces between floor sleepers with same material as sleepers to limit<br />

concealed spaces to not more than 100 sq. ft. (9.3 sq. m) and to solidly fill space below partitions.<br />

4. Fire block concealed spaces behind combustible cornices and exterior trim at not more than 20<br />

feet (6 m) o.c.<br />

E. Sort and select lumber so that natural characteristics will not interfere with installation or with fastening<br />

other materials to lumber. Do not use materials with defects that interfere with function of member or<br />

pieces that are too small to use with minimum number of joints or optimum joint arrangement.<br />

F. Comply with AWPA M4 for applying field treatment to cut surfaces of preservative-treated lumber.<br />

1. Use inorganic boron for items that are continuously protected from liquid water.<br />

2. Use copper naphthenate for items not continuously protected from liquid water.<br />

G. Securely attach carpentry work to substrate by anchoring and fastening as indicated, complying with the<br />

following:<br />

1. NES NER-272 for power-driven fasteners.<br />

2. Table 2304.9.1, "Fastening Schedule," in ICC's International Building Code.<br />

3. Table R602.3(1), "Fastener Schedule for Structural Members," and Table R602.3(2), "Alternate<br />

Attachments," in ICC's International Residential Code for One- and Two-Family Dwellings.<br />

H. Use steel common nails unless otherwise indicated. Select fasteners of size that will not fully penetrate<br />

members where opposite side will be exposed to view or will receive finish materials. Make tight<br />

connections between members. Install fasteners without splitting wood. Drive nails snug but do not<br />

countersink nail heads unless otherwise indicated.<br />

3.2 PROTECTION<br />

A. Protect wood that has been treated with inorganic boron (SBX) from weather. If, despite protection,<br />

inorganic boron-treated wood becomes wet, apply EPA-registered borate treatment. Apply borate solution<br />

by spraying to comply with EPA-registered label.<br />

B. Protect miscellaneous rough carpentry from weather. If, despite protection, miscellaneous rough<br />

carpentry becomes wet, apply EPA-registered borate treatment. Apply borate solution by spraying to<br />

comply with EPA-registered label.<br />

END OF SECTION 061053<br />

MISCELLANEOUS ROUGH CARPENTRY 061053 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 06170 – STRUCTURAL THERMAL BLOCKING<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. Thermal blocking for installation under structural steel columns in 0°C freezer and +2°C to<br />

8°C cooler.<br />

1.2 SUBMITTALS<br />

A. Submit, prior to fabrication, detailed dimensioned shop drawings.<br />

B. Submittals shall be in accordance with the requirements of Section 01300.<br />

1.3 STORAGE OF MATERIALS<br />

A. Materials shall be stored in a dry enclosed space prior to installation.<br />

1.4 RELATED WORK<br />

A. 13010 – General Provision – Low Temperature Insulation<br />

B. 13100 – Walk-In Cooler and Freezer – Low Temperature Insulation<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

A. Thermal Blocking - Blocks shall be constructed of high-density rigid cellular polyurethane with a<br />

minimum density of 35 lbs. per cu. ft. and a minimum compressive strength of 1500 psi at 2%<br />

deflection with an “R” value of 1.73/inch thickness of block. Blocks shall be R-9335 polyurethane<br />

as manufactured by General Plastics Manufacturing Company, Tacoma, WA or STYROFOAM<br />

Brand LT-1500 Column-Bearing Blocks as manufactured by Dow Chemical Company.<br />

2.2 FABRICATION<br />

A. Thermal blocking shall be fabricated of polyurethane in accordance with necessary sizes.<br />

Blocks shall be smooth to insure uniform bearing contact with steel level and base plates.<br />

B. Anchor bolt holes shall be shop drilled.<br />

STRUCTURAL THERMAL BLOCKING 06170-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Prior to setting thermal blocking, seal anchor bolt to level plate with heavy bead of butyl<br />

caulk. Thermal blocking shall be installed under column base plates in accordance with<br />

the drawings. Level plates shall be clean of dirt particles. Blocks shall not bear on surface<br />

projections greater than 1/8” high. Properly protect blocks from damage during<br />

construction. Broken blocks shall not be used.<br />

END OF SECTION 06170<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 06402 - INTERIOR ARCHITECTURAL WOODWORK<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes the following:<br />

1. Plastic-laminate cabinets.<br />

2. Plastic-laminate countertops.<br />

3. Shop finishing of woodwork.<br />

1.3 SUBMITTALS<br />

A. Product Data: For cabinet hardware and accessories and finishing materials and processes.<br />

B. Shop Drawings: Show location of each item, dimensioned plans and elevations, large-scale details,<br />

attachment devices, and other components.<br />

C. Samples:<br />

1. Plastic-laminates, for each type, color, pattern, and surface finish.<br />

1.4 QUALITY ASSURANCE<br />

A. Installer Qualifications: Fabricator of woodwork.<br />

B. Quality Standard: Unless otherwise indicated, comply with AWI's "Architectural Woodwork Quality<br />

Standards."<br />

1. Provide AWI Quality Certification Program labels and certificates for woodwork, including<br />

installation.<br />

1.5 PROJECT CONDITIONS<br />

A. Environmental Limitations: Do not deliver or install woodwork until building is enclosed, wet work is<br />

complete, and HVAC system is operating and maintaining temperature and relative humidity at occupancy<br />

levels during the remainder of the construction period.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

A. Wood Products:<br />

1. Hardboard: AHA A135.4.<br />

2. Medium-Density Fiberboard: ANSI A208.2, Grade MD, made with binder containing no urea<br />

formaldehyde.<br />

3. Particleboard: ANSI A208.1, Grade M-2.<br />

4. Softwood Plywood: DOC PS 1, Medium Density Overlay.<br />

5. Veneer-Faced Panel Products (Hardwood Plywood): HPVA HP-1, made with adhesive containing<br />

no urea formaldehyde.<br />

B. Thermoset Decorative Panels: Particleboard or medium-density fiberboard finished with thermally fused,<br />

melamine-impregnated decorative paper complying with LMA SAT-1.<br />

C. High-Pressure Decorative Laminate: NEMA LD 3, grades as indicated or, if not indicated, as required by<br />

woodwork quality standard.<br />

2.2 FIRE-RETARDANT-TREATED MATERIALS<br />

A. Fire-Retardant-Treated Lumber and Plywood by Pressure Process: Comply with performance<br />

requirements of AWPA C20 (lumber) and AWPA C27 (plywood). Use Exterior Type or Interior Type A.<br />

Use fire-retardant-treatment formulations that do not bleed through or otherwise adversely affect finishes.<br />

Kiln-dry material after treatment.<br />

B. Fire-Retardant Particleboard: Panels made from softwood particles and fire-retardant chemicals mixed<br />

together at time of panel manufacture with flame-spread index of 25 or less and smoke-developed index of<br />

25 or less per ASTM E 84.<br />

C. Fire-Retardant Fiberboard: ANSI A208.2 medium-density fiberboard panels made from softwood fibers,<br />

synthetic resins, and fire-retardant chemicals mixed together at time of panel manufacture with flamespread<br />

index of 25 or less and smoke-developed index of 200 or less per ASTM E 84.<br />

2.3 CABINET HARDWARE AND ACCESSORIES<br />

A. General: Provide cabinet hardware and accessory materials associated with architectural woodwork,<br />

except for items specified in Division 8 Section "Door Hardware (Scheduled by Describing Products)."<br />

B. Butt Hinges: 2-3/4-inch (70-mm), 5-knuckle steel hinges made from 0.095-inch- (2.4-mm-) thick metal,<br />

and as follows:<br />

1. Semi-concealed Hinges for Flush Doors: BHMA A156.9, B01361.<br />

C. Frameless Concealed Hinges (European Type): BHMA A156.9, B01602, 100 degrees of opening.<br />

INTERIOR ARCHITECTURAL WOODWORK 06402 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Back-Mounted Pulls: BHMA A156.9, B02011.<br />

E. Wire Pulls: Back mounted, solid metal, 4 inches (100 mm) long, 5/16 inch (8 mm) in diameter.<br />

F. Catches: Magnetic catches, BHMA A156.9, B03141.<br />

G. Drawer Slides: BHMA A156.9, B05091.<br />

1. Heavy Duty (Grade 1HD-100 and Grade 1HD-200): Side mounted; full-extension type; zinc-plated<br />

steel ball-bearing slides.<br />

2. Box Drawer Slides: Grade 1; for drawers not more than 6 inches (150 mm) high and 24 inches<br />

(600 mm) wide.<br />

3. File Drawer Slides: Grade 1HD-100; for drawers more than 6 inches (150 mm) high or 24 inches<br />

(600 mm) wide.<br />

H. Door Locks: BHMA A156.11, E07121.<br />

I. Drawer Locks: BHMA A156.11, E07041.<br />

J. Exposed Hardware Finishes: For exposed hardware, provide finish that complies with BHMA A156.18 for<br />

BHMA finish number indicated.<br />

1. Satin Bronze: BHMA 613 for bronze base; BHMA 640 for steel base; as selected by Architect from<br />

manufacturer’s full range.<br />

2.4 MISCELLANEOUS MATERIALS<br />

A. Furring, Blocking, Shims, and Hanging Strips: Softwood or hardwood lumber, kiln-dried to less than 15<br />

percent moisture content.<br />

2.5 FABRICATION<br />

A. General: Complete fabrication to maximum extent possible before shipment to Project site. Where<br />

necessary for fitting at site, provide allowance for scribing, trimming, and fitting.<br />

1. Interior Woodwork Grade: Custom.<br />

2. Shop cut openings to maximum extent possible. Sand edges of cutouts to remove splinters and<br />

burrs. Seal edges of openings in countertops with a coat of varnish.<br />

B. Plastic-Laminate Cabinets:<br />

1. AWI Type of Cabinet <strong>Construction</strong>: Reveal overlay on face frame<br />

2. Reveal Dimension: 1/2 inch (13 mm) .<br />

3. Laminate Cladding for Exposed Surfaces: High-pressure decorative laminate as follows:<br />

a. Horizontal Surfaces Other Than Tops: Grade HGL.<br />

b. Post-formed Surfaces: Grade HGP.<br />

c. Vertical Surfaces: Grade VGS.<br />

d. Edges: Grade VGS.<br />

INTERIOR ARCHITECTURAL WOODWORK 06402 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

4. Materials for Semi-exposed Surfaces Other Than Drawer Bodies: High-pressure decorative<br />

laminate, Grade VGS.<br />

5. Drawer Sides and Backs: Thermoset decorative panels.<br />

6. Drawer Bottoms: Thermoset decorative panels.<br />

7. Colors, Patterns, and Finishes: As indicated on Drawings.<br />

8. Provide dust panels of 1/4-inch (6.4-mm) plywood or tempered hardboard above compartments<br />

and drawers, unless located directly under tops.<br />

C. Plastic-Laminate Countertops:<br />

1. High-Pressure Decorative Laminate Grade: HGS.<br />

2. Colors, Patterns, and Finishes: As indicated on Drawings.<br />

3. Edge Treatment: Same as laminate cladding on horizontal surfaces<br />

4. Core Material at Sinks: Particleboard made with exterior glue or exterior-grade plywood.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Before installation, condition woodwork to average prevailing humidity conditions in installation areas.<br />

Examine shop-fabricated work for completion and complete work as required, including removal of<br />

packing and back-priming.<br />

B. Grade: Install woodwork to comply with requirements for the same grade specified in Part 2 for fabrication<br />

of type of woodwork involved.<br />

C. Install woodwork level, plumb, true, and straight to a tolerance of 1/8 inch in 96 inches (3 mm in 2400<br />

mm) . Shim as required with concealed shims.<br />

D. Scribe and cut woodwork to fit adjoining work, refinish cut surfaces, and repair damaged finish at cuts.<br />

E. Anchor woodwork to anchors or blocking built in or directly attached to substrates. Secure with<br />

countersunk, concealed fasteners and blind nailing as required for complete installation. Use fine finishing<br />

nails or finishing screws for exposed fastening, countersunk and filled flush with woodwork and matching<br />

final finish if transparent finish is indicated.<br />

F. Cabinets: Install without distortion so doors and drawers fit openings properly and are accurately aligned.<br />

Adjust hardware to center doors and drawers in openings and to provide unencumbered operation.<br />

1. Fasten wall cabinets through back, near top and bottom, at ends and not more than 16 inches (400<br />

mm) o.c. with toggle bolts through metal backing or metal framing behind wall finish.<br />

G. Countertops: Anchor securely by screwing through corner blocks of base cabinets or other supports into<br />

underside of countertop. Calk space between backsplash and wall with sealant specified in Division 7<br />

Section "Joint Sealants."<br />

END OF SECTION 06402<br />

INTERIOR ARCHITECTURAL WOODWORK 06402 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 07210 - BUILDING INSULATION<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes the following:<br />

1. Concealed building insulation.<br />

2. Exposed building insulation.<br />

3. Sound attenuation insulation.<br />

4. See Division 07 “Thermoplastic Polyolefin (TPO) Roofing” for board insulation requirements.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

1.4 QUALITY ASSURANCE<br />

A. Retain ASTM test method below based on product and kind of fire-resistance characteristic specified for<br />

each product in Part 2. Fire-Test-Response Characteristics: Provide insulation and related materials with<br />

the fire-test-response characteristics indicated, as determined by testing identical products per ASTM E 84<br />

for surface-burning characteristics and other methods indicated with product, by UL or another testing and<br />

inspecting agency acceptable to authorities having jurisdiction. Identify materials with appropriate<br />

markings of applicable testing and inspecting agency.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. In other Part 2 articles where titles below introduce lists, the following requirements apply to product<br />

selection:<br />

1. Products: Subject to compliance with requirements, provide one of the products specified.<br />

2.2 GLASS-FIBER BLANKET INSULATION<br />

A. Manufacturers:<br />

BUILDING INSULATION 07210 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. CertainTeed <strong>Corporation</strong>.<br />

2. Guardian Fiberglass, Inc.<br />

3. Johns Manville.<br />

4. Knauf Fiber Glass.<br />

5. Owens Corning.<br />

B. Unfaced, Glass-Fiber Blanket Insulation: ASTM C 665, Type I (blankets without membrane facing);<br />

consisting of fibers; with maximum flame-spread and smoke-developed indexes of 25 and 50,<br />

respectively; passing ASTM E 136 for combustion characteristics.<br />

C. Faced, Glass-Fiber Blanket Insulation: ASTM C 665, Type III (blankets with reflective membrane facing),<br />

Class A (membrane-faced surface with a flame-spread index of 25 or less); Category 1 (membrane is a<br />

vapor barrier), faced with polypropylene-scrim-kraft vapor-retarder membrane on 1 face.<br />

D. Where glass-fiber blanket insulation is indicated by the following thicknesses, provide blankets in batt or<br />

roll form with thermal resistances indicated:<br />

1. 3-5/8 inches (92 mm) thick with a thermal resistance of 13 deg F x h x sq. ft./Btu at 75 deg F (1.9 K<br />

x sq. m/W at 24 deg C) .<br />

2. 5-1/2 inches (140 mm) thick with a thermal resistance of 19 deg F x h x sq. ft./Btu at 75 deg F<br />

(3.3 K x sq. m/W at 24 deg C) .<br />

3. 9-1/2 inches (241 mm) thick with a thermal resistance of 30 deg F x h x sq. ft./Btu at 75 deg F<br />

(5.2 K x sq. m/W at 24 deg C) .<br />

2.3 AIR BARRIERS<br />

A. For Vapor-retarding and Vapor-permeable air-barriers, see Division 7, Section “Air Barriers”.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION, GENERAL<br />

A. Comply with insulation manufacturer's written instructions applicable to products and application indicated.<br />

B. Install insulation that is undamaged, dry, and unsoiled and that has not been left exposed at any time to<br />

ice, rain, and snow.<br />

C. Extend insulation in thickness indicated to envelop entire area to be insulated. Cut and fit tightly around<br />

obstructions and fill voids with insulation. Remove projections that interfere with placement.<br />

D. Water-Piping Coordination: If water piping is located within insulated exterior walls, coordinate location of<br />

piping to ensure that it is placed on warm side of insulation and insulation encapsulates piping.<br />

E. For preformed insulating units, provide sizes to fit applications indicated and selected from manufacturer's<br />

standard thicknesses, widths, and lengths. Apply single layer of insulation units to produce thickness<br />

indicated unless multiple layers are otherwise shown or required to make up total thickness.<br />

BUILDING INSULATION 07210 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.2 INSTALLATION OF GENERAL BUILDING INSULATION<br />

A. Apply insulation units to substrates by method indicated, complying with manufacturer's written<br />

instructions. If no specific method is indicated, bond units to substrate with adhesive or use mechanical<br />

anchorage to provide permanent placement and support of units.<br />

3.3 INSTALLATION OF VAPOR RETARDERS<br />

A. General: Extend vapor retarder to extremities of areas to be protected from vapor transmission. Secure<br />

in place with adhesives or other anchorage system as indicated. Extend vapor retarder to cover<br />

miscellaneous voids in insulated substrates, including those filled with loose-fiber insulation.<br />

B. Before installing vapor retarder, apply urethane sealant to flanges of metal framing including runner tracks,<br />

metal studs, and framing around door and window openings. Seal overlapping joints in vapor retarders<br />

with vapor-retarder tape according to vapor-retarder manufacturer's written instructions. Seal butt joints<br />

with vapor-retarder tape. Locate all joints over framing members or other solid substrates.<br />

C. Firmly attach vapor retarders to metal framing and solid substrates with vapor-retarder fasteners as<br />

recommended by vapor-retarder manufacturer.<br />

D. Seal joints caused by pipes, conduits, electrical boxes, and similar items penetrating vapor retarders with<br />

vapor-retarder tape to create an airtight seal between penetrating objects and vapor retarder.<br />

E. Repair tears or punctures in vapor retarders immediately before concealment by other work. Cover with<br />

vapor-retarder tape or another layer of vapor retarder.<br />

END OF SECTION 07210<br />

BUILDING INSULATION 07210 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 07273 - AIR-BARRIERS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes vapor-retarding and vapor-permeable air-barriers.<br />

1. Vapor-retarding air-barriers at interior finishes at exterior walls.<br />

2. Vapor-retarding air-barriers at interior finishes at roof level.<br />

3. Vapor-permeable air-barriers at exterior skin of exterior walls and roof insulation.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product.<br />

B. Shop Drawings: For air-barrier assemblies.<br />

1. Include details for substrate joints and cracks, counterflashing, penetrations, inside and outside<br />

corners, terminations, and tie-ins with adjoining construction.<br />

C. Product certificates.<br />

D. Product test reports.<br />

1.4 QUALITY ASSURANCE<br />

A. Installer Qualifications: An entity that employs installers and supervisors who are trained and approved by<br />

manufacturer.<br />

B. Delivery and Storage: Deliver materials to project site in original packages with seals unbroken, labeled<br />

with manufacturer’s name, product, date of manufacture and directions for storage. Store materials in their<br />

original undamaged packages in a clean, dry protected location off of the ground and protected from<br />

exposure to direct sunlight. Re-package any unused material at the end of each day for future use as per<br />

manufacturer specifications.<br />

C. Single Source: Obtain air barrier materials from a single manufacturer regularly engaged in manufacturing<br />

the product.<br />

AIR-BARRIERS 07273 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS, GENERAL<br />

A. VOC Content: 250 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24) and<br />

complying with VOC content limits of authorities having jurisdiction.<br />

B. Low-Emitting Materials: Air barriers shall comply with the testing and product requirements of the<br />

California Department of Health Services' "Standard Practice for the Testing of Volatile Organic Emissions<br />

from Various Sources Using Small-Scale Environmental Chambers."<br />

2.2 PERFORMANCE REQUIREMENTS<br />

A. General: Air barrier at exterior side of exterior walls shall be capable of performing as a continuous vaporpermeable<br />

air barrier and as a liquid-water drainage plane flashed to discharge to the exterior incidental<br />

condensation or water penetration. Air-barrier assemblies shall be capable of accommodating substrate<br />

movement and of sealing substrate expansion and control joints, construction material changes,<br />

penetrations, and transitions at perimeter conditions without deterioration and air leakage exceeding<br />

specified limits.<br />

B. General: Air barrier at interior side of exterior walls and underside of roof shall be capable of performing<br />

as a continuous vapor-retarding air barrier flashed to discharge incidental condensation or water<br />

penetration. Air-Barrier assemblies shall be capable of accommodating substrate movement and of<br />

sealing substrate expansion and control joints, construction material changes, penetrations, and<br />

transitions at perimeter conditions without deterioration and air leakage exceeding specified limits.<br />

C. Air-Barrier shall conform to the requirements of the FedEx Facility Criteria Documents Manual, dated May<br />

2010 Element C30, PART 1 PERFORMANCE.<br />

1. Administrative Offices:<br />

a. Interior Wall Finishes at Exterior Walls: Maximum vapor-permeance of 1 perm when tested<br />

in accordance with ASTM E 95.<br />

b. Ceiling Finishes at Roof Level: Maximum vapor-permeance of 1 perm when tested in<br />

accordance with ASTM E 95.<br />

2.3 VAPOR-RETARDING, AIR-BARRIERS<br />

A. Provide Vapor-Retarding Air-Barriers as indicated on Drawings, Vapor-Retarding, Air-Barrier: Reinforced-<br />

Polyethylene membrane.<br />

1. Two outer layers of polyethylene film laminated to an inner reinforcing layer consisting of either<br />

nylon cord or polyester scrim and weighing not less than 25 lb/1000 sq. ft., with maximum<br />

permeance rating of 0.0507 perm. Products:<br />

a. Raven Industries Inc.; DURA-SKRIM 6WW.<br />

b. Reef Industries, Inc.; Griffolyn T-65.<br />

c. Sto Corp.; VaporSeal in two-component assembly.<br />

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3. Physical and Performance Properties:<br />

a. Air Permeance: Maximum 0.004 cfm/sq. ft. of surface area at 1.57-lbf/sq. ft. pressure<br />

difference; ASTM E 2178.<br />

b. Vapor Permeance: Maximum 0.1 perm;<br />

ASTM E 96/E 96M.<br />

c. Ultimate Elongation: Minimum 140 percent; ASTM D 412, Die C.<br />

2.4 VAPOR-PERMEABLE, AIR-BARRIERS<br />

A. Provide Vapor-Permeable Air-Barriers as indicated on Drawings.<br />

B. Vapor-Permeable, Air-Barrier: Synthetic polymer membrane.<br />

1. Products: Subject to compliance with requirements, available products that may be incorporated<br />

into the Work include, but are not limited to, the following:<br />

a. Prosoco, Inc.; R-Guard MVP in two-component, System II assembly.<br />

b. Protective Coatings Technology, Inc.; Poly-Wall Airloc Flex VP.<br />

c. Sto Corp.; Emerald Coator Gold Coat in two-component assembly.<br />

2. Physical and Performance Properties:<br />

a. Air Permeance: Maximum 0.004 cfm/sq. ft. of surface area at 1.57-lbf/sq. ft. (0.02 L/s x<br />

sq. m of surface area at 75-Pa) pressure difference; ASTM E 2178.<br />

b. Vapor Permeance: Minimum 5.7 perms;<br />

ASTM E 96/E 96M.<br />

c. Ultimate Elongation: Minimum 500 percent; ASTM D 412, Die C.<br />

2.5 ACCESSORY MATERIALS<br />

A. General: Accessory materials recommended by air-barrier manufacturer to produce a complete air-barrier<br />

assembly and compatible with primary air-barrier material.<br />

B. Termination Mastic: Air-barrier manufacturer's standard cold fluid-applied elastomeric liquid; trowel grade.<br />

C. Vapor-Retarder Tape: Pressure-sensitive tape of type recommended by vapor-retarder manufacturer for<br />

sealing joints and penetrations in vapor retarder.<br />

PART 3 - EXECUTION<br />

3.1 SURFACE PREPARATION<br />

A. Mask off adjoining surfaces not covered by air barrier to prevent spillage and overspray affecting other<br />

construction.<br />

B. Remove fins, ridges, mortar, and other projections and fill honeycomb, aggregate pockets, holes, and<br />

other voids in concrete with substrate-patching membrane.<br />

C. Remove excess mortar from masonry ties, shelf angles, and other obstructions.<br />

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D. At changes in substrate plane, apply sealant or termination mastic beads at sharp corners and edges to<br />

form a smooth transition from one plane to another.<br />

3.2 INSTALLATION<br />

A. General: Install air-barrier coating and accessory materials according to air-barrier manufacturer's written<br />

instructions to form a seal with adjacent construction and maintain a continuous air barrier.<br />

1. Coordinate the installation of air barrier with installation of roofing membrane and base flashing to<br />

ensure continuity of air barrier with roofing membrane.<br />

2. Install air-barrier assembly on roofing membrane or base flashing so that a minimum of 3 inches<br />

(75 mm) of coverage is achieved over each substrate.<br />

B. Apply primer to substrates at required rate and allow it to dry. Limit priming to areas that will be covered<br />

by air-barrier coating material on same day. Reprime areas exposed for more than 24 hours.<br />

1. Retain subparagraph below if using glass-fiber-surfaced gypsum sheathing.<br />

2. Prime glass-fiber-surfaced gypsum sheathing with number of prime coats needed to achieve<br />

required bond, with adequate drying time between coats.<br />

C. Connect and seal exterior wall air-barrier material continuously to roofing-membrane air barrier, concrete<br />

below-grade structures, floor-to-floor construction, exterior glazing and window systems, glazed curtainwall<br />

systems, storefront systems, exterior louvers, exterior door framing, and other construction used in<br />

exterior wall openings, using accessory materials.<br />

D. At end of each working day, seal top edge of air barrier to substrate with termination mastic.<br />

E. Wall Openings: Prime concealed, perimeter frame surfaces of windows, curtain walls, storefronts, and<br />

doors. Apply transitions and flashing so that a minimum of 3 inches of coverage is achieved over each<br />

substrate. Maintain 3 inches of full contact over firm bearing to perimeter frames with not less than 1 inch<br />

of full contact.<br />

F. Fill gaps in perimeter frame surfaces of windows, curtain walls, storefronts, and doors, and miscellaneous<br />

penetrations of air-barrier material with foam sealant.<br />

G. Seal air-barrier assembly around masonry reinforcing or ties and penetrations with termination mastic.<br />

H. Seal exposed edges of strips at seams, cuts, penetrations, and terminations not concealed by metal<br />

counterflashings or ending in reglets with termination mastic.<br />

I. Repair punctures, voids, and deficient lapped seams in strips and transition strips. Slit and flatten<br />

fishmouths and blisters. Extend patches 6 inches beyond repaired areas in strip direction.<br />

J. Air-Barrier Coating Material: Apply continuous unbroken air-barrier coating to substrates according to the<br />

following thickness. Apply an increased thickness of air-barrier coating in full contact around protrusions<br />

such as masonry ties.<br />

1. Vapor-Retarding, Air-Barrier Coating: Total dry film thickness as recommended in writing by<br />

manufacturer to meet performance requirements, applied in one or more equal coats.<br />

2. Vapor-Permeable, Air-Barrier Coating: Total dry film thickness as recommended in writing by<br />

manufacturer to meet performance requirements, applied in one or more equal coats.<br />

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3. Apply additional coats as needed to achieve void- and pinhole-free surface.<br />

K. Do not cover air barrier until it has been tested and inspected by Owner's testing agency.<br />

L. Correct deficiencies in or remove air barrier that does not comply with requirements; repair substrates and<br />

reapply air-barrier components.<br />

3.3 FIELD QUALITY CONTROL<br />

A. Testing Agency: Owner will engage a qualified testing agency to perform tests and inspections.<br />

B. Tests: As determined by Owner's testing agency from among the following tests:<br />

1. Qualitative Air-Leakage Testing: Air-barrier assemblies will be tested for evidence of air leakage<br />

according to ASTM E 1186, smoke pencil with pressurization or depressurization.<br />

2. Quantitative Air-Leakage Testing: Air-barrier assemblies will be tested for air leakage according to<br />

ASTM E 783.<br />

3. Adhesion Testing: Air-barrier assemblies will be tested for minimum air-barrier adhesion of 30<br />

lbf/sq. in. according to ASTM D 4541 for each 600 sq. ft. of installed air barrier or part thereof.<br />

C. Air barriers will be considered defective if they do not pass tests and inspections.<br />

1. Apply additional air-barrier material, according to manufacturer's written instructions, where<br />

inspection results indicate insufficient thickness.<br />

2. Remove and replace deficient air-barrier components for retesting as specified above.<br />

D. Repair damage to air barriers caused by testing; follow manufacturer's written instructions.<br />

E. Protect air-barrier system from damage during application and remainder of construction period, according<br />

to manufacturer's written instructions.<br />

1. Protect air barrier from exposure to UV light and harmful weather exposure as required by<br />

manufacturer. If exposed to these conditions for more than 30 days, remove and replace air<br />

barrier or install additional, full-thickness, air-barrier application after repairing and preparing the<br />

overexposed membrane according to air-barrier manufacturer's written instructions.<br />

2. Protect air barrier from contact with incompatible materials and sealants not approved by air-barrier<br />

manufacturer.<br />

F. Remove masking materials after installation.<br />

END OF SECTION 07273<br />

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SECTION 07412 - METAL WALL PANELS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Concealed-fastener, lap-seam metal wall panels. Provide metal wall panel types indicated in<br />

locations indicated.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. Delegated Design: Design metal wall panel assembly, including comprehensive engineering analysis by a<br />

qualified professional engineer licensed in the State of California, using performance requirements and<br />

design criteria indicated.<br />

B. Structural Performance: Provide metal wall panel assemblies capable of withstanding the effects the<br />

following loads and stresses within limits and under conditions indicated, based on testing according to<br />

ASTM E 1592:<br />

1. Wind Loads: Determine loads based on the following minimum design wind pressures:<br />

a. Uniform pressure of 30 lbf/sq. ft. , acting inward or outward.<br />

2. Deflection Limits: Metal wall panel assemblies shall withstand wind loads with horizontal<br />

deflections no greater than 1/180 of the span.<br />

1.4 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: Show fabrication and installation layouts of metal wall panels; details of edge conditions,<br />

joints, panel profiles, corners, anchorages, attachment system, trim, flashings, closures, and accessories;<br />

and special details. Distinguish between factory-, shop- and field-assembled work.<br />

C. Samples: For each type of exposed finish required.<br />

D. Delegated-Design Submittal: For metal wall panel assembly indicated to comply with performance<br />

requirements and design criteria, including analysis data signed and sealed by the qualified professional<br />

engineer responsible for their preparation.<br />

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E. Coordination Drawings: Exterior elevations drawn to scale and coordinating penetrations and wallmounted<br />

items.<br />

F. Product test reports.<br />

G. Maintenance data.<br />

H. Warranties: Samples of special warranties.<br />

1.5 QUALITY ASSURANCE<br />

A. Installer Qualifications: An employer of workers trained and approved by manufacturer.<br />

B. Preinstallation Conference: Conduct conference at Project site.<br />

1.6 WARRANTY<br />

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace<br />

components of metal wall panel assemblies that fail in materials or workmanship within specified warranty<br />

period.<br />

1. Warranty Period: Two years from date of Substantial Completion.<br />

B. Special Warranty on Panel Finishes: Manufacturer's standard form in which manufacturer agrees to repair<br />

finish or replace metal wall panels that show evidence of deterioration of factory-applied finishes within<br />

specified warranty period.<br />

1. Finish Warranty Period: 10 years from date of Substantial Completion.<br />

PART 2 - PRODUCTS<br />

2.1 METAL WALL PANEL DESIGNATION<br />

A. Provide metal wall panels as indicated on the drawings using the following panel type designations:<br />

1. Metal Wall Panel A: See Division 7, Section “Insulated-Core Metal Wall Panels”.<br />

2. Metal Wall Panel B: See Division 7, Section “Insulated-Core Metal Wall Panels”.<br />

3. Metal Wall Panel C: Specified herein.<br />

2.2 PANEL MATERIALS<br />

A. Metallic-Coated Steel Sheet: Restricted flatness steel sheet metallic coated by the hot-dip process and<br />

prepainted by the coil-coating process to comply with ASTM A 755/A 755M.<br />

1. Zinc-Coated (Galvanized) Steel Sheet: ASTM A 653/A 653M, G90 (Z275) coating designation;<br />

structural quality. OR<br />

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2. Aluminum-Zinc Alloy-Coated Steel Sheet: ASTM A 792/A 792M, Class AZ50 coating designation,<br />

Grade 40 (Class AZM150 coating designation, Grade 275) ; structural quality.<br />

3. Surface: Smooth, flat finish.<br />

4. Exposed Coil-Coated Finish:<br />

a. 2-Coat Fluoropolymer: AAMA 621. Fluoropolymer finish containing not less than 70<br />

percent PVDF resin by weight in color coat.<br />

5. Concealed Finish: Manufacturer's standard white or light-colored acrylic or polyester backer finish.<br />

B. Panel Sealants:<br />

1. Sealant Tape: Pressure-sensitive, 100 percent solids, gray polyisobutylene compound sealant<br />

tape with release-paper backing; 1/2 inch (13 mm) wide and 1/8 inch (3 mm) thick.<br />

2. Joint Sealant: ASTM C 920 as recommended in writing by metal wall panel manufacturer.<br />

3. Butyl-Rubber-Based, Solvent-Release Sealant: ASTM C 1311.<br />

2.3 FIELD-INSTALLED THERMAL INSULATION<br />

A. Refer to Division 7 Section "Building Insulation."<br />

2.4 MISCELLANEOUS MATERIALS<br />

A. Panel Fasteners: Self-tapping screws, bolts, nuts, self-locking rivets and bolts, end-welded studs, and<br />

other suitable fasteners designed to withstand design loads. Provide exposed fasteners with heads<br />

matching color of metal wall panels by means of plastic caps or factory-applied coating. Provide EPDM,<br />

PVC, or neoprene sealing washers.<br />

2.5 CONCEALED-FASTENER, METAL WALL PANELS<br />

A. Provide factory-formed metal wall panels designed to be field assembled by lapping and interconnecting<br />

side edges of adjacent panels and mechanically attaching through panel to supports using concealed<br />

fasteners and factory-applied sealant in side laps. Include accessories required for weathertight<br />

installation.<br />

B. Metal Wall Panel C:<br />

1. Basis-of-Design Product: Subject to compliance with requirements, provide metal panels model<br />

number U-12 as manufactured by Morin, A Kingspan Group Company, 10707 Commerce Way,<br />

Fontana, CA 92337, (877) 368-3266 or comparable product by one of the following:<br />

a. AEP-Span.<br />

b. Alcoa Architectural Products (USA).<br />

c. Berridge Manufacturing Company.<br />

d. CENTRIA Architectural Systems.<br />

e. Metal Sales Manufacturing <strong>Corporation</strong>.<br />

2. Panels: 24 gage, 50,000 psi aluminum zinc-alloy coated steel sheet.<br />

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2.6 ACCESSORIES<br />

a. Aluminum-Zinc Alloy-Coated Steel Sheet: ASTM A792, Class AZ50 coating designation,<br />

Grade 40,<br />

structural quality.<br />

b. Profile: Corrugated.<br />

c. Surface: Manufacturer’s standard Smooth finish.<br />

d. Fluropolymer Coating Finish: Fluropon Classic II, a Mica Fluoropolymer paint multi-coat<br />

system.<br />

e. Color: Silversmith, SM #439RZ1541M as manufactured by Kingspan.<br />

A. Wall Panel Accessories: Provide components required for a complete metal wall panel assembly<br />

including trim, copings, fascia, mullions, sills, corner units, clips, flashings, sealants, gaskets, fillers,<br />

closure strips, and similar items. Match material and finish of metal wall panels, unless otherwise<br />

indicated.<br />

1. Closures: Provide closures at eaves and rakes, fabricated of same metal as metal wall panels.<br />

2. Backing Plates: Provide metal backing plates at panel end splices, fabricated from material<br />

recommended by manufacturer.<br />

3. Closure Strips: Closed-cell, expanded, cellular, rubber or crosslinked, polyolefin-foam or closedcell<br />

laminated polyethylene; minimum 1-inch-thick,<br />

flexible closure strips; cut or premolded to<br />

match metal wall panel profile. Provide closure strips where indicated or necessary to ensure<br />

weathertight construction.<br />

2.7 FLASHING AND TRIM<br />

A. Provide factory-finished flashing and trim as metal panels as indicated in Division 7, Section “Sheet Metal<br />

Flashing and Trim” and by same manufacturer as metal panels.<br />

2.8 FABRICATION<br />

A. General: Fabricate and finish metal wall panels and accessories at the factory to greatest extent possible,<br />

by manufacturer's standard procedures and processes, as necessary to fulfill indicated performance<br />

requirements demonstrated by laboratory testing. Comply with indicated profiles and with dimensional<br />

and structural requirements.<br />

B. Fabricate metal wall panels in a manner that eliminates condensation on interior side of panel and with<br />

joints between panels designed to form weathertight seals.<br />

C. Provide panel profile, including major ribs and intermediate stiffening ribs, if any, for full length of panel.<br />

D. Fabricate metal wall panel joints with factory-installed captive gaskets or separator strips that provide a<br />

tight seal and prevent metal-to-metal contact, and that will minimize noise from movements within panel<br />

assembly.<br />

E. Sheet Metal Accessories: Fabricate flashing and trim to comply with recommendations in SMACNA's<br />

"Architectural Sheet Metal Manual" that apply to the design, dimensions, metal, and other characteristics<br />

of item indicated.<br />

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PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

A. Miscellaneous Framing: Install subgirts, base angles, sills, furring, and other miscellaneous wall panel<br />

support members and anchorages according to ASTM C 754 and metal wall panel manufacturer's written<br />

recommendations.<br />

3.2 METAL WALL PANEL INSTALLATION<br />

A. Lap-Seam Metal Wall Panels: Fasten metal wall panels to supports with fasteners at each lapped joint at<br />

location and spacing recommended by manufacturer.<br />

1. Lap sheets per manufacturer’s requirements. Apply panels and associated items for neat and<br />

weathertight enclosure. Avoid "panel creep" or application not true to line.<br />

2. Provide metal-backed washers under heads of exposed fasteners bearing on weather side of metal<br />

wall panels.<br />

3. Locate and space exposed fasteners in uniform vertical and horizontal alignment. Use proper tools<br />

to obtain controlled uniform compression for positive seal without rupture of washer.<br />

4. Install screw fasteners with power tools having controlled torque adjusted to compress washer<br />

tightly without damage to washer, screw threads, or panels. Install screws in predrilled holes.<br />

5. Provide sealant tape at lapped joints of metal wall panels and between panels and protruding<br />

equipment, vents, and accessories.<br />

6. Apply a continuous ribbon of sealant tape to weather-side surface of fastenings on end laps; on<br />

side laps of nesting-type panels; on side laps of corrugated nesting-type, ribbed, or fluted panels;<br />

and elsewhere as needed to make panels weathertight.<br />

7. At panel splices, nest panels with minimum 6-inch end lap, sealed with butyl-rubber sealant and<br />

fastened together by interlocking clamping plates.<br />

3.3 ACCESSORY INSTALLATION<br />

A. General: Install accessories with positive anchorage to building and weathertight mounting, and provide<br />

for thermal expansion. Coordinate installation with flashings and other components.<br />

1. Install components required for a complete metal wall panel assembly including trim, copings,<br />

corners, seam covers, flashings, sealants, gaskets, fillers, closure strips, and similar items.<br />

B. Flashing and Trim: Comply with performance requirements, manufacturer's written installation<br />

instructions, and SMACNA's "Architectural Sheet Metal Manual." Provide concealed fasteners where<br />

possible, and set units true to line and level as indicated. Install work with laps, joints, and seams that will<br />

be permanently watertight and weather resistant.<br />

3.4 CLEANING AND PROTECTION<br />

A. Remove temporary protective coverings and strippable films, if any, as metal wall panels are installed,<br />

unless otherwise indicated in manufacturer's written installation instructions. On completion of metal wall<br />

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panel installation, clean finished surfaces as recommended by metal wall panel manufacturer. Maintain in<br />

a clean condition during construction.<br />

B. After metal wall panel installation, clear weep holes and drainage channels of obstructions, dirt, and<br />

sealant.<br />

END OF SECTION 07412<br />

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SECTION 07413 – INSULATED-CORE METAL WALL PANELS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes:<br />

1. All steel faced, factory foamed polyisocyanurate insulated panels for walls as indicated on<br />

Drawings.<br />

2. Accessories as necessary to install the panels as specified.<br />

3. Sealants as required between metal panel components and between panels and adjoining<br />

construction except panel abutments to windows, doors and specialty items.<br />

4. All metal flashing and trim required for installation of pre-formed composite panels where noted on<br />

drawings.<br />

B. Metal wall panels<br />

1.3 SUBMITTALS<br />

A. Shop Drawings<br />

1. Furnish drawings showing panel layout, finishes, corners, custom geometry’s, locations of<br />

openings etc. Provide detailed drawings of joints, anchorage system, sealants, edge conditions,<br />

closures and other details as may be required for a weather tight installation. Distinguish between<br />

factory and field assembled work. No panels shall be fabricated until shop drawings have been<br />

approved by the architect.<br />

B. Panel Analysis: Provide panel calculations to indicate compliance with maximum deflection of L/180 for<br />

the indicated wall design loads. The design load / deflection criteria and fastening pattern shall be verified<br />

from witnessed / audited tests using the “Chamber Method” in accordance with ASTM E72. Include<br />

effects of thermal differential between the exterior and interior panel facings.<br />

C. Panel Sample<br />

1. Submit full width panel sections of 12 inches long showing joints, insulation, profiles and finishes<br />

for architect’s approval.<br />

D. Quality Assurance Submittals<br />

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1. Design Data, Test Reports: Provide manufacturer test reports indicating product compliance with<br />

requirements.<br />

2. Manufacturer Erection Instructions: Provide manufacturer’s written installation instructions<br />

including proper material storage, material handling, installation sequence, panel location(s), and<br />

attachment methods, details and required trim and accessories.<br />

1.4 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Manufacturer shall have a minimum of five (5) years experience in the<br />

production of fire resistive insulated metal wall panels. Manufacturer shall demonstrate past experience<br />

with examples of projects of similar type and exposure.<br />

B. Installer Qualifications: Installer shall be authorized by the manufacturer and the work shall be supervised<br />

by a person having successfully completed a manufacturer training seminar regarding proper installation<br />

of the specified product.<br />

1.5 PANEL PERFORMANCE CRITERIA<br />

A. Use only polyurethane or polyisocyanurate panels produced by the continuous in-line method for optimum<br />

uniformity and quality. Laminated or styrene core panels will not be accepted. Provide metal wall panels<br />

that conform to the following standards:<br />

1. Structural: The design load / deflection criteria and fastening patterns in accordance with ASTM<br />

E72.<br />

a. The deflection criteria shall be L/180 for walls.<br />

2. Air Infiltration: Air leakage shall not exceed 0.001cfm/sq. ft. of wall area at a pressure differential<br />

of 20psf in accordance with ASTM E283.<br />

3. Water Penetration: No uncontrolled water penetration through the panel joints at a pressure<br />

differential of 20psf in accordance with ASTM E331.<br />

4. Methods of Test for Exterior Walls in accordance with AAMA 501-94<br />

5. Thermal Resistance:<br />

a. Panels shall provide nominal thermal resistance of R=7.5 per inch of thickness in<br />

accordance with ASTM C518.<br />

b. Panels shall provide nominal thermal resistance of R=7.2 per inch of thickness in<br />

accordance with ASTM C1363.<br />

6. Fatigue: The panel shall withstand at least 2 million alternate cycles of L/180 deflection without<br />

any evidence of delamination, foam core cracking or permanent deformation.<br />

a. Positive wind pressure and negative wind pressure (suction) are continually bending<br />

interior and exterior composite panels.<br />

7. Freeze / Heat Cycling: Panels shall exhibit no delamination, surface blisters, permanent bowing or<br />

deformation when subjected to cyclic temperature extremes of -20°F (-29°C) to +180°F (+82°C)<br />

temperatures for twenty one (21), eight-hour cycles.<br />

8. Adhesion: Panel adhesion in accordance with ASTM D1623.<br />

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9. Humidity: Panels shall exhibit no delamination or metal interface corrosion when subjected to<br />

+140°F (+60°C) temperature and 100% relative humidity for a total of 1200 hours (50 days).<br />

10. Autoclave: Panels shall exhibit no delamination or shrinkage/melting of the foam core from the<br />

metal skins after being subjected in an autoclave to a pressure of 2psig (13.8kPa) at a<br />

temperature of +218°F (+103°C) for a period of 2 1/2 hours.<br />

11. Acoustics: Panels meet sound transmission STC-25 when tested in accordance with ASTM E90.<br />

12. Panel Fire Resistance Properties: Panels shall be Factory Mutual (FM) listed products as tested in<br />

accordance with FM Approval Standard 4411 – Insulated Wall <strong>Construction</strong>s.<br />

1.6 WARRANTY<br />

A. Limited Warranty: Standard form in which manufacturer agrees to repair or replace items that fail in<br />

materials or workmanship within specified warranty period. The items covered by the warranty include<br />

structural performance including bond integrity, deflection and buckling.<br />

1. Warranty Period: Two (2) years from date of Substantial Completion, or 2 years and 3 months<br />

from the date of shipment from manufacturer’s plant, whichever occurs first.<br />

B. Finish Warranty: Standard form in which manufacturer agrees to repair or replace metal panels that<br />

evidence deterioration of fluoropolymer finish, including flaking or peeling from approved primed metal<br />

substrate, chalk in excess of 8 when tested in accordance with ASTM D4214, Method A, and /or color<br />

fading in excess of 5 ∆E Hunter units on panels when tested in accordance with ASTM D2244.<br />

1. Warranty Period: Twenty (20) years from date of Substantial Completion, or 20 years and 3<br />

months from the date of shipment from manufacturer’s plant, whichever occurs first.<br />

1.7 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver panel materials and components in manufacturer’s original, unopened, undamaged packaging<br />

with identification labels intact.<br />

B. Store wall panel materials on dry, level, firm, and clean surface. Stack no more than two bundles high.<br />

Elevate one end of bundle to allow moisture run-off, cover and ventilate to allow air to circulate and<br />

moisture to escape.<br />

C. Mineral fiber core shall be protected from moist air, rain and UV during construction. Stored panels must<br />

be wrapped in plastic or tarpaulins. Protect exposed mineral fiber from rain or water with plastic sheet<br />

during installation.<br />

PART 2 - PRODUCTS<br />

2.1 METAL WALL PANEL DESIGNATION<br />

A. Provide metal wall panels as indicated on the drawings using the following panel type designations:<br />

1. Metal Wall Panel A: Specified herein.<br />

2. Metal Wall Panel B: Specified herein.<br />

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3. Metal Wall Panel C: See Division 7, Section “Metal Wall Panels”.<br />

2.2 MANUFACTURER<br />

A. Basis-of–Design Product: Subject to compliance with requirements, provide insulated-core metal wall<br />

panels by Kingspan Insulated Panels Ltd.<br />

2.3 WALL PANELS<br />

A. Provide factory fabricated panels nominally 2 inches thick as indicated on the drawings and herein.<br />

Panels shall consist of roll formed steel face and liner sheets chemically fused to a foamed in place rigid<br />

polyisocyanurate expanded foam core. Panels shall be single piece construction full height or may be<br />

stacked in multiple courses for most temperature applications (vertical and horizontal).<br />

B. The steel facing sheets at the longitudinal edges of the panel shall have roll formed male and female<br />

interlocking geometry fully supported by the foamed in place insulation core. The insulation core shall be<br />

molded in a tongue and groove profiles shape to allow positive insulation to insulation contact in panels.<br />

C. Metal Wall Panels A and B:<br />

1. “MINI MICRO-RIB” style panel, Model No. KS42 as manufactured by Kingspan Insulated Panels,<br />

Ltd, with hidden joint fastener, designed for exterior wall applications.<br />

2.4 MATERIALS<br />

a. Standard Modular Coverage: 42 inches wide, unless otherwise indicated.<br />

b. Panel Thickness: 2”, unless otherwise indicated.<br />

c. Exterior Panel Profile: “MINI MICRO-RIB” 24 gauge, smooth.<br />

d. Interior Panel Profile: “SHADOWLINE” 26gauge, smooth.<br />

e. Vertical Reveals: 1/8 inch, unless otherwise indicated on the Drawings.<br />

f. Application: Vertical.<br />

A. Facing and liner sheets shall be steel with Smooth texture. Steel shall be:<br />

1. Tension leveled and conforming to ASTM A653 grade 33 (A) structural quality hot dipped<br />

galvanized coating to ASTM A924 Standard Specification for Steel Sheet, Zinc-Coating<br />

Galvanized with G-90 designation, or<br />

2. Tension leveled conforming to ASTM A792/A792M-06a Standard Specification for Steel Sheet, 55<br />

% Aluminum-Zinc Alloy-Coated by the Hot-Dip Process AZ50 / AZM150 GALVALUME® (55%<br />

aluminum, 45% zinc).<br />

3. Exterior profile: “MINI MICRO-RIB” profile shall have a roll-formed design of 1/16 inch deep<br />

accordion flute striated profile repeating on 5/16 inch centers across the panel width and running<br />

the longitudinal direction of the panel. The panel faces shall be embossed.<br />

4. Interior profile: “SHADOWLINE” profile shall have a low profile repeating on 3 inch centers and<br />

running the longitudinal direction of the panel. Low profiles shall be not more than 1/16 inch deep x<br />

3/4 inch wide. The exposed panel face shall be embossed.<br />

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B. Fasteners and Clips: Applied from the exterior and concealed in the panel side joint, connecting both<br />

metal faces to the supporting steel structure. Fasteners used shall be #14 x length determined by panel<br />

manufacturer for the application and identified in the shop drawings. Use Hex-head type “B” self-tapping<br />

or self-drilling fasteners with steel and neoprene washer. Use 12 gauge stainless steel clips supplied by<br />

panel manufacturer.<br />

1. Supplementary fastening, when required, shall be made with Tek fasteners into the interior panel<br />

face with reinforcing bars or with Fab-Lok fasteners spaced to meet code requirements and<br />

anticipated loads.<br />

C. Sealant shall be applied on the warm side of the female end at panel joint and shall be non-curing<br />

synthetic butyl sealant.<br />

D. Core material used in the panel shall be foamed in place multi-component isocyanurate polymeric resin<br />

insulation having the following typical physical properties.<br />

E. Foam Core Property Table:<br />

Property Results Test Method<br />

a. Closed cell 95% ASTM D2856<br />

b. Density<br />

2.2 – 2.8pcf<br />

(35.3 – 44.9kg/m3)<br />

ASTM D1622<br />

c.<br />

Compressive Stress (Parallel to Rise)<br />

Compressive Stress (Perpendicular to Rise)<br />

42psi (289.5kPa)<br />

24psi (165.4kPa)<br />

ASTM D1621<br />

d. Shear Stress 17.5psi (120.6kPa) ASTM C273<br />

e. Tensile Stress 40psi (275.7kPa) ASTM D1623<br />

f.<br />

Oven Aging at 200°F (93°C) for 1 day<br />

Oven Aging at 200°F (93°C) for 7 days<br />

+1% vol. change<br />

+3% vol. change<br />

ASTM D2126<br />

g.<br />

Low Temperature Aging at -20°F (-29°C) for 1 day<br />

Low Temperature Aging at -20°F (-29°C) for 7 days<br />

0% vol. change<br />

0% vol. change<br />

ASTM D2126<br />

2.5 FLASHING AND TRIM<br />

A. Provide factory-finished flashing and trim as indicated in Division 7, Section “Sheet Metal Flashing and<br />

Trim” and by same manufacturer as metal panels.<br />

2.6 FINISHES<br />

1. The exterior and interior faces of panels and flashings shall receive factory applied coatings.<br />

2. Interior Facing: Silicone Modified Polyester.<br />

a. A 1.0mil total coating made up of 0.2mil primer and 0.8mil top coat.<br />

b. Epoxy Primer: A 0.2mil primer only finish for concealed areas.<br />

B. Exterior Facing: Fluoropolymer<br />

1. Metal Wall Panel A: Standard Fluoropolymer paint system, a 1.0mil total coating made up of 0.2mil<br />

primer and 0.8mil 70% Kynar 500 color top coat.<br />

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2. Metal Wall Panel B: Fluropon Classic II, a Mica Fluoropolymer paint multi-coat system.<br />

2.7 COLORS<br />

A. The exterior and interior faces of panels and flashings shall receive factory applied colors:<br />

1. Interior Facing:<br />

a. Sandstone SM, #433R396 as manufactured by Kingspan.<br />

2. Exterior Facing:<br />

PART 3 - EXECUTION<br />

3.1 INSPECTION<br />

a. Metal Wall Panel A: Regal White SM #431R444 as manufactured by Kingspan.<br />

b. Metal Wall Panel B: Silversmith SM #439RZ1541M as manufactured by Kingspan.<br />

A. Examine alignment of structural steel to ensure conformance to the tolerance requirements of CSA<br />

Standard S16.1 and/or AISC Code section 7.13 prior to panel installation and do not proceed until all<br />

observed defects are corrected by the contractor.<br />

3.2 INSTALLATION<br />

A. Install composite panels, clips, fasteners, joint fillers, trims, flashings and related sealants in accordance<br />

with approved shop drawings. Comply with panel manufacturers’ general instructions and<br />

recommendations for installation and as applicable for project conditions to ensure low temperature<br />

and/or weatherproof performance of composite panel system.<br />

B. Consult panel manufacturer for location, type, and frequency of fasteners.<br />

C. Adjacent panels shall be mechanically interlocked at their vertical edges with the roll-formed tongue and<br />

groove profile.<br />

D. Flashing and trim shall be installed true and in proper alignment. Sealant, foam and membrane shall be<br />

installed where indicated without skips and voids to ensure weather tightness and integrity of the vapor<br />

barrier.<br />

3.3 HANDLING AND STORAGE<br />

A. The panels shall be handled and stored in accordance with good construction practice to prevent<br />

permanent distortion and mechanical damage.<br />

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3.4 DAMAGED MATERIALS<br />

A. Repair or replace damaged materials to the satisfaction of the Architect and/or owner. The cost of<br />

repairing or replacing damaged material will be charged to the responsible party.<br />

3.5 CLEANING AND CARE<br />

A. After completing panel installation, strip interior protective film if so instructed by Architect and/or owner.<br />

Panel surface shall be free of deleterious material including dirt.<br />

B. Wipe finished surfaces of filings caused by drilling or cutting to prevent any discoloration or rust stains<br />

resulting from the installation process.<br />

END OF SECTION 07413<br />

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SECTION 07540 - THERMOPLASTIC POLYOLEFIN (TPO) ROOFING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Adhered TPO membrane roofing system in locations indicated as Single-ply Roofing in the<br />

Drawings.<br />

2. Vapor retarder.<br />

3. Roof insulation.<br />

4. Walkway pads or rolls.<br />

B. Related Sections:<br />

1. Division 5, Section “Expansion Control” for proprietary manufactured roof expansion-joint<br />

assemblies.<br />

2. Division 6, Section "Rough Carpentry" for wood nailers, curbs, and blocking.<br />

3. Division 7, Section "Building Insulation" for insulation beneath the roof deck.<br />

4. Division 7, Section "Sheet Metal Flashing and Trim" for metal roof penetration flashings, flashings,<br />

and counterflashings.<br />

5. Division 7, Section "Joint Sealants" for joint sealants, joint fillers, and joint preparation.<br />

6. Division 15, Section "Soil and Waste System" for roof drains.<br />

1.3 DEFINITIONS<br />

A. TPO: Thermoplastic polyolefin.<br />

B. Roofing Terminology: See ASTM D 1079 and glossary in NRCA's "The NRCA Roofing and Waterproofing<br />

Manual" for definitions of terms related to roofing work in this Section.<br />

1.4 PERFORMANCE REQUIREMENTS<br />

A. General Performance: Installed membrane roofing and base flashings shall withstand specified uplift<br />

pressures, thermally induced movement, and exposure to weather without failure due to defective<br />

manufacture, fabrication, installation, or other defects in construction. Membrane roofing and base<br />

flashings shall remain watertight.<br />

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B. Material Compatibility: Provide roofing materials that are compatible with one another under conditions of<br />

service and application required, as demonstrated by membrane roofing manufacturer based on testing<br />

and field experience.<br />

A. Roof System: The roof shall be designed and installed using FM Approved materials, accessories and<br />

components as identified in a select FM Approved Roof Assembly Number obtained from RoofNav<br />

(www.roofnav.com) and in accordance with the FM Approvals and FM Global Property Loss Prevention<br />

Data Sheets: 1-28, Wind Design, 1-29, Roof Deck Securement and Above-Deck Roof Components, 1-49,<br />

Roof Perimeter Flashing, 1-52, Field Uplift Tests, and 1-54 Roof Loads for New <strong>Construction</strong> using FM<br />

Approved products.<br />

1. Obtain the FM Approved Roof Assembly Number from RoofNav (www.roofnav.com) and submit<br />

product data sheets, drawings, details, and Application for Acceptance of Roof System (FM Global<br />

Form 2688) to Architect-Engineer for FM Global review and acceptance before installation.<br />

2. Provide the roof materials (manufacturers, model and size for insulation boards, vapor barriers,<br />

adhesives, membranes and any other component of the system), roofing system specifications,<br />

fastening specifications (including the manufacturer’s name, model, and the proposed fastening<br />

density) and a completed Application for Acceptance of Roofing System FM Global Form 2688).<br />

3. Corner Uplift Pressure: 171 lbf/sq. ft. (8.2 kPa/sq. m) and in accordance with FM Global Loss<br />

Prevention Data Sheets 1-49, Roof Perimeter Flashing, for Class 1-90 roof system.<br />

4. Perimeter Uplift Pressure: 113 lbf/sq. ft. (5.4 kPa/sq. m) and in accordance with FM Global Loss<br />

Prevention Data Sheets 1-49, Roof Perimeter Flashing, for Class 1-90 roof system.<br />

5. Field-of-Roof Uplift Pressure:


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2. Tapered insulation, including slopes.<br />

3. Roof plan showing orientation of steel roof deck and orientation of membrane roofing and fastening<br />

spacings and patterns for mechanically fastened membrane roofing.<br />

4. Insulation fastening patterns for corner, perimeter, and field-of-roof locations.<br />

C. Samples for Verification: For the following products:<br />

1. Sheet roofing, of color specified, including T-shaped side and end lap seam.<br />

2. Roof insulation.<br />

3. Walkway pads or rolls.<br />

4. Metal termination bars.<br />

5. Battens.<br />

6. Six insulation fasteners of each type, length, and finish.<br />

7. Six roof cover fasteners of each type, length, and finish.<br />

D. Qualification Data: For qualified Installer and manufacturer.<br />

E. Manufacturer Certificates: Signed by roofing manufacturer certifying that roofing system complies with<br />

requirements specified in "Performance Requirements" Article.<br />

1. Submit evidence of compliance with performance requirements.<br />

F. Product Test Reports: Based on evaluation of comprehensive tests performed by manufacturer and<br />

witnessed by a qualified testing agency, for components of membrane roofing system.<br />

G. Research/Evaluation Reports: For components of membrane roofing system, from the ICC-ES.<br />

H. Field quality-control reports.<br />

I. Warranties: Sample of special warranties.<br />

J. Maintenance Data: For roofing system to include in maintenance manuals.<br />

1.6 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: A qualified manufacturer that is FM Approvals approved for membrane<br />

roofing system identical to that used for this Project.<br />

B. Installer Qualifications: A qualified firm that is approved, authorized, or licensed by membrane roofing<br />

system manufacturer to install manufacturer's product and that is eligible to receive manufacturer's special<br />

warranty.<br />

C. Source Limitations: Obtain components including roof insulation, [fasteners, air barriers, both vaporpermeable<br />

and vapor-retarding as applicable for membrane roofing system from same manufacturer as<br />

membrane roofing.<br />

D. Exterior Fire-Test Exposure: ASTM E 108, Class A; for application and roof slopes indicated, as<br />

determined by testing identical membrane roofing materials by a qualified testing agency. Materials shall<br />

be identified with appropriate markings of applicable testing agency.<br />

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E. Fire-Resistance Ratings: Where indicated, provide fire-resistance-rated roof assemblies identical to those<br />

of assemblies tested for fire resistance per ASTM E 119 by a qualified testing agency. Identify products<br />

with appropriate markings of applicable testing agency.<br />

F. Preliminary Roofing Conference: Before starting roof deck construction, conduct conference at Project<br />

site.<br />

1. Meet with Owner, Architect, Owner's insurer if applicable, testing and inspecting agency<br />

representative, roofing Installer, roofing system manufacturer's representative, deck Installer, and<br />

installers whose work interfaces with or affects roofing, including installers of roof accessories and<br />

roof-mounted equipment.<br />

2. Review methods and procedures related to roofing installation, including manufacturer's written<br />

instructions.<br />

3. Review and finalize construction schedule and verify availability of materials, Installer's personnel,<br />

equipment, and facilities needed to make progress and avoid delays.<br />

4. Review deck substrate requirements for conditions and finishes, including flatness and fastening.<br />

5. Review structural loading limitations of roof deck during and after roofing.<br />

6. Review base flashings, special roofing details, roof drainage, roof penetrations, equipment curbs,<br />

and condition of other construction that will affect roofing system.<br />

7. Review governing regulations and requirements for insurance and certificates if applicable.<br />

8. Review temporary protection requirements for roofing system during and after installation.<br />

9. Review roof observation and repair procedures after roofing installation.<br />

G. Preinstallation Roofing Conference: Conduct conference at Project site.<br />

1. Meet with Owner, Architect, Owner's insurer if applicable, testing and inspecting agency<br />

representative, roofing Installer, roofing system manufacturer's representative, deck Installer, and<br />

installers whose work interfaces with or affects roofing, including installers of roof accessories and<br />

roof-mounted equipment.<br />

2. Review methods and procedures related to roofing installation, including manufacturer's written<br />

instructions.<br />

3. Review and finalize construction schedule and verify availability of materials, Installer's personnel,<br />

equipment, and facilities needed to make progress and avoid delays.<br />

4. Examine deck substrate conditions and finishes for compliance with requirements, including<br />

flatness and fastening.<br />

5. Review structural loading limitations of roof deck during and after roofing.<br />

6. Review base flashings, special roofing details, roof drainage, roof penetrations, equipment curbs,<br />

and condition of other construction that will affect roofing system.<br />

7. Review governing regulations and requirements for insurance and certificates if applicable.<br />

8. Review temporary protection requirements for roofing system during and after installation.<br />

9. Review roof observation and repair procedures after roofing installation.<br />

1.7 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver roofing materials to Project site in original containers with seals unbroken and labeled with<br />

manufacturer's name, product brand name and type, date of manufacture, approval or listing agency<br />

markings, and directions for storing and mixing with other components.<br />

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B. Store liquid materials in their original undamaged containers in a clean, dry, protected location and within<br />

the temperature range required by roofing system manufacturer. Protect stored liquid material from direct<br />

sunlight.<br />

1. Discard and legally dispose of liquid material that cannot be applied within its stated shelf life.<br />

C. Protect roof insulation materials from physical damage and from deterioration by sunlight, moisture,<br />

soiling, and other sources. Store in a dry location. Comply with insulation manufacturer's written<br />

instructions for handling, storing, and protecting during installation.<br />

D. Handle and store roofing materials and place equipment in a manner to avoid permanent deflection of<br />

deck.<br />

1.8 PROJECT CONDITIONS<br />

A. Weather Limitations: Proceed with installation only when existing and forecasted weather conditions<br />

permit roofing system to be installed according to manufacturer's written instructions and warranty<br />

requirements.<br />

1.9 WARRANTY<br />

A. Special Warranty: Manufacturer's standard or customized form, without monetary limitation, in which<br />

manufacturer agrees to repair or replace components of membrane roofing system that fail in materials or<br />

workmanship within specified warranty period.<br />

1. Special warranty includes membrane roofing, base flashings, roof insulation, fasteners, cover<br />

boards, substrate board, roofing accessories, and other components of membrane roofing system.<br />

2. Warranty Period: 15 years from date of Substantial Completion.<br />

B. Special Project Warranty: Submit roofing Installer's warranty, on warranty form at end of this Section,<br />

signed by Installer, covering the Work of this Section, including all components of membrane roofing<br />

system such as membrane roofing, base flashing, roof insulation, fasteners, cover boards, substrate<br />

boards, vapor retarders, roof pavers, and walkway products, for the following warranty period:<br />

1. Warranty Period: Two years from date of Substantial Completion.<br />

PART 2 - PRODUCTS<br />

2.1 TPO MEMBRANE ROOFING<br />

A. Fabric-Reinforced Thermoplastic Polyolefin Sheet: ASTM D 6878, internally fabric or scrim reinforced,<br />

uniform, flexible fabric backed TPO sheet.<br />

1. Basis-of-Design Product: Subject to compliance with requirements, provide TPO membrane<br />

roofing system “ReflexEON” manufactured by Firestone Building Products Company, or<br />

comparable product by one of the following:<br />

a. Carlisle SynTec Incorporated.<br />

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b. Custom Seal Roofing.<br />

c. GAF Materials <strong>Corporation</strong>.<br />

d. GenFlex Roofing Systems.<br />

e. Johns Manville.<br />

f. Mule-Hide Products Co., Inc.<br />

g. Stevens Roofing Systems; Division of JPS Elastomerics.<br />

h. Versico Incorporated.<br />

2. Thickness: 60 mils (1.5 mm) , nominal.<br />

3. Exposed Face Color: White.<br />

2.2 AUXILIARY MEMBRANE ROOFING MATERIALS<br />

A. General: Auxiliary membrane roofing materials recommended by roofing system manufacturer for<br />

intended use, and compatible with membrane roofing.<br />

1. Liquid-type auxiliary materials shall comply with VOC limits of authorities having jurisdiction.<br />

2. Adhesives and sealants that are not on the exterior side of weather barrier shall comply with the<br />

following limits for VOC content when calculated according to 40 CFR 59, Subpart D (EPA<br />

Method 24):<br />

a. Plastic Foam Adhesives: 50 g/L.<br />

b. Gypsum Board and Panel Adhesives: 50 g/L.<br />

c. Multipurpose <strong>Construction</strong> Adhesives: 70 g/L.<br />

d. Fiberglass Adhesives: 80 g/L.<br />

e. Single-Ply Roof Membrane Adhesives: 250 g/L.<br />

f. Other Adhesives: 250 g/L.<br />

g. Single-Ply Roof Membrane Sealants: 450 g/L.<br />

h. Non-membrane Roof Sealants: 300 g/L.<br />

i. Sealant Primers for Nonporous Substrates: 250 g/L.<br />

j. Sealant Primers for Porous Substrates: 775 g/L.<br />

3. Adhesives and sealants that are not on the exterior side of weather barrier shall comply with the<br />

testing and product requirements of the California Department of Health Services' "Standard<br />

Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale<br />

Environmental Chambers."<br />

B. Sheet Flashing: Manufacturer's standard unreinforced thermoplastic polyolefin sheet flashing, 55 mils (1.4<br />

mm) thick, minimum, of same color as sheet membrane.<br />

C. Bonding Adhesive: Manufacturer's standard, water based.<br />

D. Slip Sheet: Manufacturer's standard, of thickness required for application.<br />

E. Metal Termination Bars: Manufacturer's standard, predrilled stainless-steel or aluminum bars,<br />

approximately 1 by 1/8 inch (25 by 3 mm) thick; with anchors.<br />

F. Metal Battens: Manufacturer's standard, aluminum-zinc-alloy-coated or zinc-coated steel sheet,<br />

approximately 1 inch wide by 0.05 inch thick (25 mm wide by 1.3 mm thick), prepunched.<br />

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G. Fasteners: Factory-coated steel fasteners and metal or plastic plates complying with corrosion-resistance<br />

provisions in FM Approvals 4470, designed for fastening membrane to substrate, and acceptable to<br />

membrane roofing system manufacturer.<br />

H. Miscellaneous Accessories: Provide pourable sealers, preformed cone and vent sheet flashings,<br />

preformed inside and outside corner sheet flashings, T-joint covers, lap sealants, termination reglets, and<br />

other accessories.<br />

2.3 SUBSTRATE BOARDS<br />

A. Substrate Board: ASTM C 1177/C 1177M, glass-mat, water-resistant gypsum substrate, 1/2 inch (13 mm)<br />

thick.<br />

1.<br />

Products: Subject to compliance with requirements, provide the following:<br />

a. Georgia-Pacific <strong>Corporation</strong>; Dens Deck.<br />

B. Fasteners: Factory-coated steel fasteners and metal or plastic plates complying with corrosion-resistance<br />

provisions in FM Approvals 4470, designed for fastening substrate board to roof deck.<br />

2.4 VAPOR RETARDER<br />

A. Polyethylene Film: ASTM D 4397, 6 mils (0.15 mm) thick, minimum, with maximum permeance rating of<br />

0.13 perm (7.5 ng/Pa x s x sq. m) .<br />

1. Tape: Pressure-sensitive tape of type recommended by vapor-retarder manufacturer for sealing<br />

joints and penetrations in vapor retarder.<br />

2. Adhesive: Manufacturer's standard lap adhesive, FM Approvals approved for vapor-retarder<br />

application.<br />

2.5 ROOF INSULATION<br />

A. General: Preformed roof insulation boards manufactured by TPO membrane roofing manufacturer,<br />

selected from manufacturer's standard sizes suitable for application, of thicknesses indicated and that<br />

produce FM Approvals-approved roof insulation.<br />

B. Polyisocyanurate Board Insulation: ASTM C 1289, Type II, Class 1, Grade 2, felt or glass-fiber mat facer<br />

on both major surfaces.<br />

C. Tapered Insulation: Provide factory-tapered insulation boards fabricated to slope of 1/4 inch per 12 inches<br />

(1:48) unless otherwise indicated.<br />

D. Provide preformed saddles, crickets, tapered edge strips, and other insulation shapes where indicated for<br />

sloping to drain. Fabricate to slopes indicated.<br />

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2.6 INSULATION ACCESSORIES<br />

A. General: Furnish roof insulation accessories recommended by insulation manufacturer for intended use<br />

and compatibility with membrane roofing.<br />

B. Fasteners: Factory-coated steel fasteners and metal or plastic plates complying with corrosion-resistance<br />

provisions in FM Approvals 4470, designed for fastening roof insulation and cover boards to substrate,<br />

and acceptable to roofing system manufacturer.<br />

C. Modified Asphaltic Insulation Adhesive: Insulation manufacturer's recommended modified asphalt,<br />

asbestos-free, cold-applied adhesive formulated to attach roof insulation to substrate or to another<br />

insulation layer.<br />

D. Bead-Applied Insulation Adhesive: Insulation manufacturer's recommended bead-applied, low-rise, one-<br />

or multi-component urethane adhesive formulated to attach roof insulation to substrate or to another<br />

insulation layer.<br />

E. Full-Spread Applied Insulation Adhesive: Insulation manufacturer's recommended spray-applied, low-rise,<br />

two-component urethane adhesive formulated to attach roof insulation to substrate or to another insulation<br />

layer.<br />

F. Cover Board: 1/2 inch (13 mm) thick, by same manufacturer as the roof membrane.<br />

G. Protection Mat: Woven or nonwoven polypropylene, polyolefin, or polyester fabric, water permeable and<br />

resistant to UV degradation, type and weight as recommended by roofing system manufacturer for<br />

application.<br />

2.7 WALKWAYS<br />

A. Flexible Walkways: Factory-formed, nonporous, heavy-duty, slip-resisting, surface-textured walkway rolls,<br />

approximately 3/16 inch (5 mm) thick, and acceptable to membrane roofing system manufacturer.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates, areas, and conditions, with Installer present, for compliance with the following<br />

requirements and other conditions affecting performance of roofing system:<br />

1. Verify that roof openings and penetrations are in place and curbs are set and braced and that roof<br />

drain bodies are securely clamped in place.<br />

2. Verify that wood blocking, curbs, and nailers are securely anchored to roof deck at penetrations<br />

and terminations and that nailers match thicknesses of insulation.<br />

3. Verify that surface plane flatness and fastening of steel roof deck complies with requirements in<br />

Section 053100 "Steel Decking."<br />

4. Verify that minimum concrete drying period recommended by roofing system manufacturer has<br />

passed.<br />

5. Verify that concrete substrate is visibly dry and free of moisture. Test for capillary moisture by<br />

plastic sheet method according to ASTM D 4263.<br />

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6. Verify that concrete curing compounds that will impair adhesion of roofing components to roof deck<br />

have been removed.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Clean substrate of dust, debris, moisture, and other substances detrimental to roofing installation<br />

according to roofing system manufacturer's written instructions. Remove sharp projections.<br />

B. Prevent materials from entering and clogging roof drains and conductors and from spilling or migrating<br />

onto surfaces of other construction. Remove roof-drain plugs when no work is taking place or when rain is<br />

forecast.<br />

C. Complete terminations and base flashings and provide temporary seals to prevent water from entering<br />

completed sections of roofing system at the end of the workday or when rain is forecast. Remove and<br />

discard temporary seals before beginning work on adjoining roofing.<br />

D. Install acoustical roof deck rib insulation strips, specified in Section 053100 "Steel Decking," according to<br />

acoustical roof deck manufacturer's written instructions, immediately before installation of overlying<br />

construction and to remain dry.<br />

3.3 SUBSTRATE BOARD<br />

A. Install substrate board with long joints in continuous straight lines, perpendicular to roof slopes with end<br />

joints staggered between rows. Tightly butt substrate boards together.<br />

1. Fasten substrate board to top flanges of steel deck according to recommendations in FM<br />

Approvals' "RoofNav" and FM Global Loss Prevention Data Sheet 1-29 for specified Windstorm<br />

Resistance Classification.<br />

2. Fasten substrate board to top flanges of steel deck to resist uplift pressure at corners, perimeter,<br />

and field of roof according to membrane roofing system manufacturers' written instructions.<br />

3.4 VAPOR-RETARDER INSTALLATION<br />

A. Polyethylene Film: Loosely lay polyethylene-film vapor retarder in a single layer over area to receive<br />

vapor retarder, side and end lapping each sheet a minimum of 2 inches (50 mm) and 6 inches (150 mm) ,<br />

respectively.<br />

1. Continuously seal side and end laps with adhesive.<br />

B. Laminate Sheet: Install laminate-sheet vapor retarder in a single layer over area to receive vapor retarder,<br />

side and end lapping each sheet a minimum of 2 inches (50 mm) and 6 inches (150 mm) , respectively.<br />

Bond vapor retarder to substrate as follows:<br />

1. Apply adhesive at rate recommended by vapor-retarder manufacturer. Seal laps with adhesive.<br />

2. Apply ribbons of hot roofing asphalt at spacing, temperature, and rate recommended by vaporretarder<br />

manufacturer. Seal laps with hot roofing asphalt.<br />

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C. Built-up Vapor Retarder: Install two glass-fiber felt plies lapping each felt 19 inches (483 mm) over<br />

preceding felt. Embed each felt in a solid mopping of hot roofing asphalt. Glaze-coat completed surface<br />

with hot roofing asphalt. Apply hot roofing asphalt within plus or minus 25 deg F (14 deg C) of equiviscous<br />

temperature.<br />

D. Completely seal vapor retarder at terminations, obstructions, and penetrations to prevent air movement<br />

into membrane roofing system.<br />

3.5 INSULATION INSTALLATION<br />

A. Coordinate installing membrane roofing system components so insulation is not exposed to precipitation<br />

or left exposed at the end of the workday.<br />

B. Comply with membrane roofing system and insulation manufacturer's written instructions for installing roof<br />

insulation.<br />

C. Install tapered insulation under area of roofing to conform to slopes indicated.<br />

D. Install insulation under area of roofing to achieve required thickness. Where overall insulation thickness is<br />

2.7 inches (68 mm) or greater, install two or more layers with joints of each succeeding layer staggered<br />

from joints of previous layer a minimum of 6 inches (150 mm) in each direction.<br />

1. Where installing composite and noncomposite insulation in two or more layers, install<br />

noncomposite board insulation for bottom layer and intermediate layers, if applicable, and install<br />

composite board insulation for top layer.<br />

E. Trim surface of insulation where necessary at roof drains so completed surface is flush and does not<br />

restrict flow of water.<br />

F. Install insulation with long joints of insulation in a continuous straight line with end joints staggered<br />

between rows, abutting edges and ends between boards. Fill gaps exceeding 1/4 inch (6 mm) with<br />

insulation.<br />

1. Cut and fit insulation within 1/4 inch (6 mm) of nailers, projections, and penetrations.<br />

G. Adhered Insulation: Install each layer of insulation and adhere to substrate as follows:<br />

1. Prime surface of concrete deck with asphalt primer at rate of 3/4 gal./100 sq. ft. (0.3 L/sq. m) and<br />

allow primer to dry.<br />

2. Set each layer of insulation in a solid mopping of hot roofing asphalt, applied within plus or minus<br />

25 deg F (14 deg C) of equiviscous temperature.<br />

3. Set each layer of insulation in ribbons of bead-applied insulation adhesive, firmly pressing and<br />

maintaining insulation in place.<br />

4. Set each layer of insulation in a uniform coverage of full-spread insulation adhesive, firmly pressing<br />

and maintaining insulation in place.<br />

H. Mechanically Fastened Insulation: Install each layer of insulation and secure to deck using mechanical<br />

fasteners specifically designed and sized for fastening specified board-type roof insulation to deck type.<br />

1. Fasten insulation according to requirements in FM Approvals' "RoofNav" for specified Windstorm<br />

Resistance Classification.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2. Fasten insulation to resist uplift pressure at corners, perimeter, and field of roof.<br />

I. Mechanically Fastened and Adhered Insulation: Install each layer of insulation and secure first layer of<br />

insulation to deck using mechanical fasteners specifically designed and sized for fastening specified<br />

board-type roof insulation to deck type.<br />

1. Fasten first layer of insulation according to requirements in FM Approvals' "RoofNav" for specified<br />

Windstorm Resistance Classification.<br />

2. Fasten first layer of insulation to resist uplift pressure at corners, perimeter, and field of roof.<br />

3. Set each subsequent layer of insulation in a solid mopping of hot roofing asphalt, applied within<br />

plus or minus 25 deg F (14 deg C) of equiviscous temperature.<br />

4. Set each subsequent layer of insulation in ribbons of bead-applied insulation adhesive, firmly<br />

pressing and maintaining insulation in place.<br />

5. Set each subsequent layer of insulation in a uniform coverage of full-spread insulation adhesive,<br />

firmly pressing and maintaining insulation in place.<br />

J. Loosely Laid Insulation: Loosely lay insulation units over substrate.<br />

K. Install cover boards over insulation with long joints in continuous straight lines with end joints staggered<br />

between rows. Offset joints of insulation below a minimum of 6 inches (150 mm) in each direction.<br />

Loosely butt cover boards together and fasten to roof deck.<br />

1. Fasten cover boards according to requirements in FM Approvals' "RoofNav" for specified<br />

Windstorm Resistance Classification.<br />

2. Fasten cover boards to resist uplift pressure at corners, perimeter, and field of roof.<br />

L. Install slip sheet over cover board and immediately beneath membrane roofing.<br />

3.6 ADHERED MEMBRANE ROOFING INSTALLATION<br />

A. Adhere membrane roofing over area to receive roofing and install according to membrane roofing system<br />

manufacturer's written instructions.<br />

B. Start installation of membrane roofing in presence of membrane roofing system manufacturer's technical<br />

personnel.<br />

C. Accurately align membrane roofing and maintain uniform side and end laps of minimum dimensions<br />

required by manufacturer. Stagger end laps.<br />

D. Bonding Adhesive: Apply to substrate and underside of membrane roofing at rate required by<br />

manufacturer and allow to partially dry before installing membrane roofing. Do not apply to splice area of<br />

membrane roofing.<br />

E. In addition to adhering, mechanically fasten membrane roofing securely at terminations, penetrations, and<br />

perimeter of roofing.<br />

F. Apply membrane roofing with side laps shingled with slope of roof deck where possible.<br />

G. Seams: Clean seam areas, overlap membrane roofing, and hot-air weld side and end laps of membrane<br />

roofing and sheet flashings according to manufacturer's written instructions to ensure a watertight seam<br />

installation.<br />

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1. Test lap edges with probe to verify seam weld continuity. Apply lap sealant to seal cut edges of<br />

sheet membrane.<br />

2. Verify field strength of seams a minimum of twice daily and repair seam sample areas.<br />

3. Repair tears, voids, and lapped seams in roofing that does not comply with requirements.<br />

H. Spread sealant bed over deck drain flange at roof drains and securely seal membrane roofing in place<br />

with clamping ring.<br />

3.7 BASE FLASHING INSTALLATION<br />

A. Install sheet flashings and preformed flashing accessories and adhere to substrates according to<br />

membrane roofing system manufacturer's written instructions.<br />

B. Apply bonding adhesive to substrate and underside of sheet flashing at required rate and allow to partially<br />

dry. Do not apply to seam area of flashing.<br />

C. Flash penetrations and field-formed inside and outside corners with cured or uncured sheet flashing.<br />

D. Clean seam areas, overlap, and firmly roll sheet flashings into the adhesive. Hot-air weld side and end<br />

laps to ensure a watertight seam installation.<br />

E. Terminate and seal top of sheet flashings and mechanically anchor to substrate through termination bars.<br />

3.8 WALKWAY INSTALLATION<br />

A. Flexible Walkways: Install walkway products in locations indicated. Heat weld to substrate or adhere<br />

walkway products to substrate with compatible adhesive according to roofing system manufacturer's<br />

written instructions.<br />

3.9 FIELD QUALITY CONTROL<br />

A. Testing Agency: Owner will engage a qualified testing agency to perform tests and inspections.<br />

B. Final Roof Inspection: Arrange for roofing system manufacturer's technical personnel to inspect roofing<br />

installation on completion.<br />

C. Repair or remove and replace components of membrane roofing system where inspections indicate that<br />

they do not comply with specified requirements.<br />

D. Additional inspections, at Contractor's expense, will be performed to determine compliance of replaced or<br />

additional work with specified requirements.<br />

3.10 PROTECTING AND CLEANING<br />

A. Protect membrane roofing system from damage and wear during remainder of construction period. When<br />

remaining construction will not affect or endanger roofing, inspect roofing for deterioration and damage,<br />

describing its nature and extent in a written report, with copies to Architect and Owner.<br />

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B. Correct deficiencies in or remove membrane roofing system that does not comply with requirements;<br />

repair substrates; and repair or reinstall membrane roofing system to a condition free of damage and<br />

deterioration at time of Substantial Completion and according to warranty requirements.<br />

C. Clean overspray and spillage from adjacent construction using cleaning agents and procedures<br />

recommended by manufacturer of affected construction.<br />

3.11 ROOFING INSTALLER'S WARRANTY<br />

A. WHEREAS of , herein called<br />

the "Roofing Installer," has performed roofing and associated work ("work") on the following project:<br />

1. Owner: .<br />

2. Address: .<br />

3. Building Name/Type: OAK Sort Building Expansion.<br />

4. Address: 1 Sally Ride Way, Oakland, CA 94612.<br />

5. Area of Work: .<br />

6. Acceptance Date: .<br />

7. Warranty Period: .<br />

8. Expiration Date: .<br />

B. AND WHEREAS Roofing Installer has contracted (either directly with Owner or indirectly as a<br />

subcontractor) to warrant said work against leaks and faulty or defective materials and workmanship for<br />

designated Warranty Period,<br />

C. NOW THEREFORE Roofing Installer hereby warrants, subject to terms and conditions herein set forth,<br />

that during Warranty Period he will, at his own cost and expense, make or cause to be made such repairs<br />

to or replacements of said work as are necessary to correct faulty and defective work and as are<br />

necessary to maintain said work in a watertight condition.<br />

D. This Warranty is made subject to the following terms and conditions:<br />

1. Specifically excluded from this Warranty are damages to work and other parts of the building, and<br />

to building contents, caused by:<br />

a. Lightning;<br />

b. Peak gust wind speed exceeding 90 mph (m/sec) ;<br />

c. Fire;<br />

d. Failure of roofing system substrate, including cracking, settlement, excessive deflection,<br />

deterioration, and decomposition;<br />

e. Faulty construction of parapet walls, copings, chimneys, skylights, vents, equipment<br />

supports, and other edge conditions and penetrations of the work;<br />

f. Vapor condensation on bottom of roofing; and<br />

g. Activity on roofing by others, including construction contractors, maintenance personnel,<br />

other persons, and animals, whether authorized or unauthorized by Owner.<br />

2. When work has been damaged by any of foregoing causes, Warranty shall be null and void until<br />

such damage has been repaired by Roofing Installer and until cost and expense thereof have been<br />

paid by Owner or by another responsible party so designated.<br />

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3. Roofing Installer is responsible for damage to work covered by this Warranty but is not liable for<br />

consequential damages to building or building contents resulting from leaks or faults or defects of<br />

work.<br />

4. During Warranty Period, if Owner allows alteration of work by anyone other than Roofing Installer,<br />

including cutting, patching, and maintenance in connection with penetrations, attachment of other<br />

work, and positioning of anything on roof, this Warranty shall become null and void on date of said<br />

alterations, but only to the extent said alterations affect work covered by this Warranty. If Owner<br />

engages Roofing Installer to perform said alterations, Warranty shall not become null and void<br />

unless Roofing Installer, before starting said work, shall have notified Owner in writing, showing<br />

reasonable cause for claim, that said alterations would likely damage or deteriorate work, thereby<br />

reasonably justifying a limitation or termination of this Warranty.<br />

5. During Warranty Period, if original use of roof is changed and it becomes used for, but was not<br />

originally specified for, a promenade, work deck, spray-cooled surface, flooded basin, or other use<br />

or service more severe than originally specified, this Warranty shall become null and void on date<br />

of said change, but only to the extent said change affects work covered by this Warranty.<br />

6. Owner shall promptly notify Roofing Installer of observed, known, or suspected leaks, defects, or<br />

deterioration and shall afford reasonable opportunity for Roofing Installer to inspect work and to<br />

examine evidence of such leaks, defects, or deterioration.<br />

7. This Warranty is recognized to be the only warranty of Roofing Installer on said work and shall not<br />

operate to restrict or cut off Owner from other remedies and resources lawfully available to Owner<br />

in cases of roofing failure. Specifically, this Warranty shall not operate to relieve Roofing Installer<br />

of responsibility for performance of original work according to requirements of the Contract<br />

Documents, regardless of whether Contract was a contract directly with Owner or a subcontract<br />

with Owner's General Contractor.<br />

E. IN WITNESS THEREOF, this instrument has been duly executed this day of , .<br />

1. Authorized Signature: .<br />

2. Name: .<br />

3. Title: .<br />

END OF SECTION 07540<br />

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SECTION 07620 - SHEET METAL FLASHING AND TRIM<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Manufactured reglets and counterflashing.<br />

2. Formed wall sheet metal fabrications.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: Show installation layouts of sheet metal flashing and trim, including plans, elevations,<br />

expansion-joint locations, and keyed details. Distinguish between shop- and field-assembled work.<br />

1. Include details for forming, joining, supporting, and securing sheet metal flashing and trim,<br />

including pattern of seams, termination points, fixed points, expansion joints, expansion-joint<br />

covers, edge conditions, special conditions, and connections to adjoining work.<br />

C. Samples: For each exposed product and for each finish specified.<br />

D. Maintenance data.<br />

E. Warranty: Sample of special warranty.<br />

1.4 QUALITY ASSURANCE<br />

A. Sheet Metal Flashing and Trim Standard: Comply with SMACNA's "Architectural Sheet Metal Manual"<br />

unless more stringent requirements are specified or shown on Drawings.<br />

B. Copper Sheet Metal Standard: Comply with CDA's "Copper in Architecture Handbook." Conform to<br />

dimensions and profiles shown unless more stringent requirements are indicated.<br />

C. Preinstallation Conference: Conduct conference at Project site.<br />

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1.5 WARRANTY<br />

A. Special Warranty on Finishes: Manufacturer's standard form in which manufacturer agrees to repair finish<br />

or replace sheet metal flashing and trim that shows evidence of deterioration of factory-applied finishes<br />

within 10 years from date of Substantial Completion.<br />

PART 2 - PRODUCTS<br />

2.1 SHEET METALS<br />

A. General: Protect mechanical and other finishes on exposed surfaces from damage by applying a<br />

strippable, temporary protective film before shipping.<br />

B. Metallic-Coated Steel Sheet: Restricted flatness steel sheet, metallic coated by the hot-dip process and<br />

prepainted by the coil-coating process to comply with ASTM A 755/A 755M.<br />

1. Zinc-Coated (Galvanized) Steel Sheet: ASTM A 653/A 653M, G90 coating designation; structural<br />

quality.<br />

2. Exposed Coil-Coated Finish:<br />

a. Three-Coat Fluoropolymer: AAMA 621. Fluoropolymer finish containing not less than 70<br />

percent PVDF resin by weight in both color coat and clear topcoat.<br />

b. Color: Provide trim in standard factory-applied colors and finishes. Exposed to View Trim<br />

colors shall match adjacent metal panels except as indicated herein.<br />

2.2 UNDERLAYMENT MATERIALS<br />

1) Wall Base: “Silversmith” by Kingspan, unless otherwise indicated.<br />

2) Parapet Cap: “Silversmith” by Kingspan, unless otherwise indicated.<br />

3) “Continuous Head and Sill Trim at Window Ribbon: “Silversmith” by Kingspan,<br />

unless otherwise indicated.”<br />

4) Trim Adjacent to Two Metal Panel Colors: “Silversmith” by Kingspan, unless<br />

otherwise indicated.<br />

5) All Other Trim: Match adjacent metal panel.<br />

A. Polyethylene Sheet: 6-mil- thick polyethylene sheet complying with ASTM D 4397.<br />

B. Felt: ASTM D 226, Type II (No. 30), asphalt-saturated organic felt, nonperforated.<br />

C. Slip Sheet: Building paper, 3-lb/100 sq. ft. minimum, rosin sized.<br />

2.3 MISCELLANEOUS MATERIALS<br />

A. General: Provide materials and types of fasteners, solder, welding rods, protective coatings, separators,<br />

sealants, and other miscellaneous items as required for complete sheet metal flashing and trim installation<br />

SHEET METAL FLASHING AND TRIM 07620 - 2


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and recommended by manufacturer of primary sheet metal or manufactured item unless otherwise<br />

indicated.<br />

B. Fasteners: Wood screws, annular threaded nails, self-tapping screws, self-locking rivets and bolts, and<br />

other suitable fasteners designed to withstand design loads and recommended by manufacturer of primary<br />

sheet metal or manufactured item.<br />

C. Solder:<br />

1. General: Blind fasteners or self-drilling screws, gasketed, with hex-washer head.<br />

a. Exposed Fasteners: Heads matching color of sheet metal using plastic caps or factoryapplied<br />

coating.<br />

b. Blind Fasteners: High-strength aluminum or stainless-steel rivets suitable for metal being<br />

fastened.<br />

c. Spikes and Ferrules: Same material as gutter; with spike with ferrule matching internal<br />

gutter width.<br />

2. Fasteners for Zinc-Coated (Galvanized) Steel Sheet: Hot-dip galvanized steel according to<br />

ASTM A 153/A 153M or ASTM F 2329 or Series 300 stainless steel.<br />

1. For Zinc-Coated (Galvanized) Steel: ASTM B 32, Grade Sn50, 50 percent tin and 50 percent lead<br />

or Grade Sn60, 60 percent tin and 40 percent lead.<br />

D. Sealant Tape: Pressure-sensitive, 100 percent solids, gray polyisobutylene compound sealant tape with<br />

release-paper backing. Provide permanently elastic, nonsag, nontoxic, nonstaining tape 1/2 inch wide and<br />

1/8 inch thick.<br />

E. Elastomeric Sealant: ASTM C 920, elastomeric polymer sealant; low modulus; of type, grade, class, and<br />

use classifications required to seal joints in sheet metal flashing and trim and remain watertight.<br />

F. Butyl Sealant: ASTM C 1311, single-component, solvent-release butyl rubber sealant; polyisobutylene<br />

plasticized; heavy bodied for hooked-type expansion joints with limited movement.<br />

G. Epoxy Seam Sealer: Two-part, noncorrosive, aluminum seam-cementing compound, recommended by<br />

aluminum manufacturer for exterior nonmoving joints, including riveted joints.<br />

H. Bituminous Coating: Cold-applied asphalt emulsion complying with ASTM D 1187.<br />

2.4 REGLETS<br />

A. Reglets: Units of type, material, and profile indicated, formed to provide secure interlocking of separate<br />

reglet and counterflashing pieces, and compatible with flashing indicated with factory-mitered and -welded<br />

corners and junctions.<br />

1. Material: Galvanized steel, 0.022 inch thick.<br />

2. Finish: With manufacturer's standard color coating.<br />

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2.5 FABRICATION, GENERAL<br />

A. General: Custom fabricate sheet metal flashing and trim to comply with recommendations in SMACNA's<br />

"Architectural Sheet Metal Manual" that apply to design, dimensions, geometry, metal thickness, and other<br />

characteristics of item indicated. Fabricate items at the shop to greatest extent possible.<br />

1. Obtain field measurements for accurate fit before shop fabrication.<br />

2. Form sheet metal flashing and trim without excessive oil canning, buckling, and tool marks and true<br />

to line and levels indicated, with exposed edges folded back to form hems.<br />

3. Conceal fasteners and expansion provisions where possible. Exposed fasteners are not allowed<br />

on faces exposed to view.<br />

B. Sealed Joints: Form nonexpansion but movable joints in metal to accommodate elastomeric sealant.<br />

C. Expansion Provisions: Where lapped expansion provisions cannot be used, form expansion joints of<br />

intermeshing hooked flanges, not less than 1 inch deep, filled with butyl sealant concealed within joints.<br />

D. Fabricate cleats and attachment devices from same material as accessory being anchored or from<br />

compatible, noncorrosive metal.<br />

E. Seams: Fabricate nonmoving seams with flat-lock seams. Tin edges to be seamed, form seams, and<br />

solder.<br />

F. Seams: Fabricate nonmoving seams with flat-lock seams. Form seams and seal with elastomeric sealant<br />

unless otherwise recommended by sealant manufacturer for intended use. Rivet joints where necessary<br />

for strength.<br />

G. Seams for Aluminum: Fabricate nonmoving seams with flat-lock seams. Form seams and seal with<br />

epoxy seam sealer. Rivet joints where necessary for strength.<br />

PART 3 - EXECUTION<br />

3.1 UNDERLAYMENT INSTALLATION<br />

A. Polyethylene Sheet: Install polyethylene sheet with adhesive for anchorage. Apply in shingle fashion to<br />

shed water, with lapped and taped joints of not less than 2 inches.<br />

B. Felt Underlayment: Install felt underlayment with adhesive for temporary anchorage. Apply in shingle<br />

fashion to shed water, with lapped joints of not less than 2 inches.<br />

C. Self-Adhering Sheet Underlayment: Install self-adhering sheet underlayment, wrinkle free. Comply with<br />

temperature restrictions of underlayment manufacturer for installation; use primer rather than nails for<br />

installing underlayment at low temperatures. Apply in shingle fashion to shed water, with end laps of not<br />

less than 6 inches staggered 24 inches between courses. Overlap side edges not less than 3-1/2 inches.<br />

Roll laps with roller. Cover underlayment within 14 days.<br />

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3.2 INSTALLATION, GENERAL<br />

A. General: Anchor sheet metal flashing and trim and other components of the Work securely in place, with<br />

provisions for thermal and structural movement so that completed sheet metal flashing and trim shall not<br />

rattle, leak, or loosen, and shall remain watertight. Use fasteners, solder, welding rods, protective<br />

coatings, separators, sealants, and other miscellaneous items as required to complete sheet metal<br />

flashing and trim system.<br />

1. Install sheet metal flashing and trim true to line and levels indicated. Provide uniform, neat seams<br />

with minimum exposure of solder, welds, and sealant.<br />

2. Install sheet metal flashing and trim to fit substrates and to result in watertight performance. Verify<br />

shapes and dimensions of surfaces to be covered before fabricating sheet metal.<br />

3. Space cleats not more than 12 inches apart. Anchor each cleat with two fasteners. Bend tabs<br />

over fasteners.<br />

4. Install exposed sheet metal flashing and trim without excessive oil canning, buckling, and tool<br />

marks.<br />

5. Install sealant tape where indicated.<br />

6. Torch cutting of sheet metal flashing and trim is not permitted.<br />

B. Metal Protection: Where dissimilar metals will contact each other or corrosive substrates, protect against<br />

galvanic action by painting contact surfaces with bituminous coating or by other permanent separation as<br />

recommended by SMACNA.<br />

1. Coat back side of sheet metal flashing and trim with bituminous coating where flashing and trim will<br />

contact wood, ferrous metal, or cementitious construction.<br />

2. Underlayment: Where installing metal flashing directly on cementitious or wood substrates, install<br />

a course of felt underlayment and cover with a slip sheet or install a course of polyethylene sheet.<br />

C. Expansion Provisions: Provide for thermal expansion of exposed flashing and trim. Space movement<br />

joints at a maximum of 10 feet with no joints allowed within 24 inches of corner or intersection. Where<br />

lapped expansion provisions cannot be used or would not be sufficiently watertight, form expansion joints<br />

of intermeshing hooked flanges, not less than 1 inch deep, filled with sealant concealed within joints.<br />

D. Fastener Sizes: Use fasteners of sizes that will penetrate metal decking not less than recommended by<br />

fastener manufacturer to achieve maximum pull-out resistance.<br />

E. Seal joints as shown and as required for watertight construction.<br />

F. Soldered Joints: Clean surfaces to be soldered, removing oils and foreign matter. Pre-tin edges of sheets<br />

to be soldered to a width of 1-1/2 inches,<br />

except reduce pre-tinning where pre-tinned surface would show<br />

in completed Work.<br />

1. Do not solder metallic-coated steel sheet.<br />

2. Do not use torches for soldering. Heat surfaces to receive solder and flow solder into joint. Fill<br />

joint completely. Completely remove flux and spatter from exposed surfaces.<br />

3. Stainless-Steel Soldering: Tin edges of uncoated sheets using solder recommended for stainless<br />

steel and acid flux. Promptly remove acid flux residue from metal after tinning and soldering.<br />

Comply with solder manufacturer's recommended methods for cleaning and neutralization.<br />

4. Copper Soldering: Tin edges of uncoated copper sheets using solder for copper.<br />

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G. Rivets: Rivet joints in uncoated aluminum where indicated and where necessary for strength.<br />

3.3 WALL FLASHING INSTALLATION<br />

A. General: Install sheet metal wall flashing to intercept and exclude penetrating moisture according to<br />

SMACNA recommendations and as indicated. Coordinate installation of wall flashing with installation of<br />

wall-opening components such as windows, doors, and louvers.<br />

B. Opening Flashings in Frame <strong>Construction</strong>: Install continuous head, sill, jamb, and similar flashings to<br />

extend 4 inches beyond wall openings.<br />

3.4 CLEANING AND PROTECTION<br />

A. Clean exposed metal surfaces of substances that interfere with uniform oxidation and weathering.<br />

B. Clean and neutralize flux materials. Clean off excess solder and sealants.<br />

C. Remove temporary protective coverings and strippable films as sheet metal flashing and trim are installed<br />

unless otherwise indicated in manufacturer's written installation instructions.<br />

END OF SECTION 07620<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 07720 - ROOF ACCESSORIES<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes the following:<br />

1. Roof curbs.<br />

B. For Roof Access Ladders see Division 5, Section “Metal Ladders.”<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of roof accessory indicated.<br />

B. Shop Drawings: Show fabrication and installation details for roof accessories.<br />

C. Samples: For each type of exposed factory-applied color finish required and for each type of roof<br />

accessory indicated, prepared on Samples of size to adequately show color.<br />

1.4 QUALITY ASSURANCE<br />

A. Sheet Metal Standard: Comply with SMACNA's "Architectural Sheet Metal Manual" details for fabrication<br />

of units, including flanges and cap flashing to coordinate with type of roofing indicated.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, provide products by one of the manufacturers<br />

listed in other Part 2 articles.<br />

2.2 METAL MATERIALS<br />

A. Galvanized Steel Sheet: ASTM A 653/A 653M, G90 coated and mill phosphatized for field painting.<br />

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2.3 MISCELLANEOUS MATERIALS<br />

2.4 ROOF CURBS<br />

A. Roof Curbs: Provide metal roof curbs, internally reinforced and capable of supporting superimposed live<br />

and dead loads, including equipment loads and other construction to be supported on roof curbs.<br />

Fabricate with welded or sealed mechanical corner joints, with integral metal cant and integral formed<br />

mounting flange at perimeter bottom. Coordinate dimensions with rough-in information or Shop Drawings<br />

of equipment to be supported.<br />

1. Manufacturers:<br />

a. Colony Custom Curbs.<br />

b. Commodity Products Company, Inc.<br />

c. Conn-Fab Sales, Inc.<br />

d. Curbs Plus Inc.<br />

e. Custom Curb, Inc.<br />

f. LM Curbs.<br />

g. Loren Cook Company.<br />

h. Metallic Products <strong>Corporation</strong>.<br />

i. Pate Company (The).<br />

j. Roof Products & Systems <strong>Corporation</strong>.<br />

k. Roof Products, Inc.<br />

l. Thaler Metal Industries Ltd.<br />

m. ThyCurb; Div. of Thybar <strong>Corporation</strong>.<br />

n. Uni-Curb, Inc.<br />

o. Vent Products Company, Inc.<br />

2. Load Requirements: As indicated on drawings.<br />

3. Material: Galvanized steel sheet, 0.052 inch thick.<br />

4. Factory install wood nailers at tops of curbs.<br />

5. On ribbed or fluted metal roofs, form flange at perimeter bottom to conform to roof profile.<br />

6. Factory insulate curbs with 1-1/2-inch-thick,<br />

glass-fiber board insulation.<br />

7. Curb height may be determined by adding thickness of roof insulation and minimum base flashing<br />

height recommended by roofing membrane manufacturer. Fabricate units to minimum height of 12<br />

inches,<br />

unless otherwise indicated.<br />

8. Sloping Roofs: Where slope of roof deck exceeds 1:48, fabricate curb units with water diverter or<br />

cricket and with height tapered to match slope to level tops of units.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. General: Install roof accessories according to manufacturer's written instructions. Anchor roof<br />

accessories securely in place and capable of resisting forces specified. Use fasteners, separators,<br />

sealants, and other miscellaneous items as required for completing roof accessory installation. Install roof<br />

accessories to resist exposure to weather without failing, rattling, leaking, and fastener disengagement.<br />

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B. Install roof accessories to fit substrates and to result in watertight performance.<br />

C. Metal Protection: Where dissimilar metals will contact each other or corrosive substrates, protect against<br />

galvanic action by painting contact surfaces with bituminous coating or by other permanent separation as<br />

recommended by manufacturer.<br />

1. Coat concealed side of roof accessories with bituminous coating where in contact with wood,<br />

ferrous metal, or cementitious construction.<br />

2. Underlayment: Where installing exposed-to-view components of roof accessories directly on<br />

cementitious or wood substrates, install a course of felt underlayment and cover with a slip sheet,<br />

or install a course of polyethylene underlayment.<br />

3. Bed flanges in thick coat of asphalt roofing cement where required by roof accessory<br />

manufacturers for waterproof performance.<br />

D. Install roof accessories level, plumb, true to line and elevation, and without warping, jogs in alignment,<br />

excessive oil canning, buckling, or tool marks.<br />

E. Seal joints with elastomeric sealant as required by manufacturer of roof accessories.<br />

END OF SECTION 07720<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 07811 - SPRAYED FIRE-RESISTIVE MATERIALS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes sprayed fire-resistive materials (SFRM).<br />

1.3 PREINSTALLATION MEETINGS<br />

A. Preinstallation Conference: Conduct conference at Project site.<br />

1.4 SUBMITTALS<br />

A. Product Data: For each type of product.<br />

B. Product certificates.<br />

C. Evaluation reports.<br />

D. Field quality-control reports.<br />

1.5 QUALITY ASSURANCE<br />

A. Installer Qualifications: A firm or individual certified, licensed, or otherwise qualified by fireproofing<br />

manufacturer as experienced and with sufficient trained staff to install manufacturer's products according<br />

to specified requirements.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS, GENERAL<br />

A. Assemblies: Provide fireproofing, including auxiliary materials, according to requirements of each fireresistance<br />

design and manufacturer's written instructions. Provide materials as defined in the UL Design<br />

Number indicated on the Drawings.<br />

B. Fire-Resistance Design: Indicated on Drawings, tested according to ASTM E 119, ASTM E 119 or UL 263<br />

by a qualified testing agency. Identify products with appropriate markings of applicable testing agency.<br />

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1. Steel members are to be considered unrestrained unless specifically noted otherwise.<br />

C. VOC Content: Products shall comply with VOC content limits of authorities having jurisdiction and the<br />

following VOC limits when calculated according to 40 CFR 59, Subpart D (EPA Method 24):<br />

1. Flat Paints and Coatings: 50 g/L.<br />

2. Nonflat Paints and Coatings: 150 g/L.<br />

3. Primers, Sealers, and Undercoaters: 200 g/L.<br />

4. Anticorrosive and Antirust Paints Applied to Ferrous Metals: 250 g/L.<br />

D. Low-Emitting Materials: Fireproofing used within the weatherproofing system shall comply with the testing<br />

and product requirements of the California Department of Health Services' "Standard Practice for the<br />

Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental<br />

Chambers."<br />

E. Asbestos: Provide products containing no detectable asbestos.<br />

2.2 SPRAYED FIRE-RESISTIVE MATERIALS<br />

A. SFRM : Manufacturer's standard, factory-mixed, lightweight, dry formulation, complying with indicated<br />

fire-resistance design, and mixed with water at Project site to form a slurry or mortar before conveyance<br />

and application .<br />

1. Products: Subject to compliance with requirements, available products that may be incorporated<br />

into the Work include, but are not limited to, the following:<br />

a. Carboline Company, subsidiary of RPM International, Fireproofing Products Div.; AD<br />

Southwest Fireproofing Type 5GP.<br />

b. Grace, W. R. & Co. - Conn.; Grace <strong>Construction</strong> Products; Monokote MK-6 Series.<br />

c. Isolatek International; Cafco Blaze-Shield II.<br />

d. Pyrok, Inc.; Pyrok-HD and Pyrok-MD.<br />

e. Schundler Company (The); Classic 5 LD.<br />

2. Application: Designated for exterior use by a qualified testing agency acceptable to authorities<br />

having jurisdiction.<br />

3. Bond Strength: Minimum 150-lbf/sq. ft. (7.18-kPa) cohesive and adhesive strength based on field<br />

testing according to ASTM E 736.<br />

4. Density: Not less than 15 lb/cu. ft. (240 kg/cu. m) as specified in the approved fire-resistance<br />

design, according to ASTM E 605.<br />

5. Thickness: As required for fire-resistance design indicated, measured according to requirements<br />

of fire-resistance design or ASTM E 605, whichever is thicker, but not less than 0.375 inch (9 mm) .<br />

6. Combustion Characteristics: ASTM E 136.<br />

7. Surface-Burning Characteristics: Flame-spread and smoke-developed indexes of 10 or less<br />

according to ASTM E 84.<br />

8. Compressive Strength: Minimum 300 lbf/sq. in. (2068 kPa) according to ASTM E 761.<br />

9. Corrosion Resistance: No evidence of corrosion according to ASTM E 937.<br />

10. Deflection: No cracking, spalling, or delamination according to ASTM E 759.<br />

11. Effect of Impact on Bonding: No cracking, spalling, or delamination according to ASTM E 760.<br />

12. Air Erosion: Maximum weight loss of 0.025 g/sq. ft. (0.270 g/sq. m) in 24 hours according to<br />

ASTM E 859.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

13. Fungal Resistance: Treat products with manufacturer's standard antimicrobial formulation to result<br />

in no growth on specimens per ASTM G 21 or rating of 10 according to ASTM D 3274 when tested<br />

according to ASTM D 3273.<br />

2.3 AUXILIARY MATERIALS<br />

A. General: Provide auxiliary materials that are compatible with fireproofing and substrates and are<br />

approved by UL or another testing and inspecting agency acceptable to authorities having jurisdiction for<br />

use in fire-resistance designs indicated.<br />

B. Substrate Primers: Primers approved by fireproofing manufacturer.<br />

C. Bonding Agent: Product approved by fireproofing manufacturer<br />

D. Topcoat: Suitable for application over applied fireproofing; of type recommended in writing by fireproofing<br />

manufacturer for each fire-resistance design.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for<br />

substrates and other conditions affecting performance of the Work and according to each fire-resistance<br />

design.<br />

3.2 PREPARATION<br />

A. Cover other work subject to damage from fallout or overspray of fireproofing materials during application.<br />

B. Prime substrates where included in fire-resistance design and where recommended in writing by<br />

fireproofing manufacturer unless compatible shop primer has been applied and is in satisfactory condition<br />

to receive fireproofing.<br />

3.3 APPLICATION<br />

A. Construct fireproofing assemblies that are identical to fire-resistance design indicated and products as<br />

specified, tested, and substantiated by test reports; for thickness, primers, sealers, topcoats, and other<br />

materials and procedures affecting fireproofing work.<br />

B. Comply with fireproofing manufacturer's written instructions for mixing materials, application procedures,<br />

and types of equipment used to mix, convey, and apply fireproofing; as applicable to particular conditions<br />

of installation and as required to achieve fire-resistance ratings indicated.<br />

C. Spray apply fireproofing to maximum extent possible. Following the spraying operation in each area,<br />

complete the coverage by trowel application or other placement method recommended in writing by<br />

fireproofing manufacturer.<br />

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D. Do not install enclosing or concealing construction until after fireproofing has been applied, inspected, and<br />

tested and corrections have been made to deficient applications.<br />

3.4 FIELD QUALITY CONTROL<br />

A. Special Inspections: Owner will engage a qualified special inspector to perform the following special<br />

inspections:<br />

1. Test and inspect as required by the IBC, 1704.10.<br />

B. Fireproofing will be considered defective if it does not pass tests and inspections.<br />

1. Remove and replace fireproofing that does not pass tests and inspections, and retest.<br />

2. Apply additional fireproofing, per manufacturer's written instructions, where test results indicate<br />

insufficient thickness, and retest.<br />

C. Prepare test and inspection reports.<br />

3.5 CLEANING AND REPAIRING<br />

A. Cleaning: Immediately after completing spraying operations in each containable area of Project, remove<br />

material overspray and fallout from surfaces of other construction and clean exposed surfaces to remove<br />

evidence of soiling.<br />

B. Repair fireproofing damaged by other work before concealing it with other construction.<br />

C. Repair fireproofing by reapplying it using same method as original installation or using manufacturer's<br />

recommended trowel-applied product.<br />

END OF SECTION 07811<br />

SPRAYED FIRE-RESISTIVE MATERIALS 07811 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 07841 – THROUGH-PENETRATION<br />

FIRESTOPPING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Penetrations in fire-resistance-rated walls.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Product Schedule: For each penetration firestopping system. Include location and design designation of<br />

qualified testing and inspecting agency.<br />

1. Where Project conditions require modification to a qualified testing and inspecting agency's<br />

illustration for a particular penetration firestopping condition, submit illustration, with modifications<br />

marked, approved by penetration firestopping manufacturer's fire-protection engineer as an<br />

engineering judgment or equivalent fire-resistance-rated assembly.<br />

C. Qualification Data: For qualified Installer.<br />

D. Installer Certificates: From Installer indicating penetration firestopping has been installed in compliance<br />

with requirements and manufacturer's written recommendations.<br />

E. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing<br />

agency, for penetration firestopping.<br />

1.4 QUALITY ASSURANCE<br />

A. Installer Qualifications: A firm that has been approved by FM Global according to FM Global 4991,<br />

"Approval of Firestop Contractors," or been evaluated by UL and found to comply with its "Qualified<br />

Firestop Contractor Program Requirements."<br />

B. Installer Qualifications: A firm experienced in installing penetration firestopping similar in material, design,<br />

and extent to that indicated for this Project, whose work has resulted in construction with a record of<br />

successful performance. Qualifications include having the necessary experience, staff, and training to<br />

install manufacturer's products per specified requirements. Manufacturer's willingness to sell its<br />

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penetration firestopping products to Contractor or to Installer engaged by Contractor does not in itself<br />

confer qualification on buyer.<br />

C. Fire-Test-Response Characteristics: Penetration firestopping shall comply with the following<br />

requirements:<br />

1. Penetration firestopping tests are performed by a qualified testing agency acceptable to authorities<br />

having jurisdiction.<br />

2. Penetration firestopping is identical to those tested per testing standard referenced in "Penetration<br />

Firestopping" Article. Provide rated systems complying with the following requirements:<br />

a. Penetration firestopping products bear classification marking of qualified testing and<br />

inspecting agency.<br />

b. Classification markings on penetration firestopping correspond to designations listed by the<br />

following:<br />

1.5 PROJECT CONDITIONS<br />

1) UL in its "Fire Resistance Directory."<br />

2) Intertek ETL SEMKO in its "Directory of Listed Building Products."<br />

3) FM Global in its "Building Materials Approval Guide."<br />

A. Environmental Limitations: Do not install penetration firestopping when ambient or substrate temperatures<br />

are outside limits permitted by penetration firestopping manufacturers or when substrates are wet because<br />

of rain, frost, condensation, or other causes.<br />

B. Install and cure penetration firestopping per manufacturer's written instructions using natural means of<br />

ventilations or, where this is inadequate, forced-air circulation.<br />

1.6 COORDINATION<br />

A. Coordinate construction of openings and penetrating items to ensure that penetration firestopping is<br />

installed according to specified requirements.<br />

B. Coordinate sizing of sleeves, openings, core-drilled holes, or cut openings to accommodate penetration<br />

firestopping.<br />

C. Notify Owner's testing agency at least seven days in advance of penetration firestopping installations;<br />

confirm dates and times on day preceding each series of installations.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that<br />

may be incorporated into the Work include, but are not limited to, the following:<br />

1. A/D Fire Protection Systems Inc.<br />

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2. Grace <strong>Construction</strong> Products.<br />

3. Hilti, Inc.<br />

4. Johns Manville.<br />

5. Nelson Firestop Products.<br />

6. NUCO Inc.<br />

7. Passive Fire Protection Partners.<br />

8. RectorSeal <strong>Corporation</strong>.<br />

9. Specified Technologies Inc.<br />

10. 3M Fire Protection Products.<br />

11. Tremco, Inc.; Tremco Fire Protection Systems Group.<br />

12. USG <strong>Corporation</strong>.<br />

2.2 PENETRATION FIRESTOPPING<br />

A. Provide penetration firestopping that is produced and installed to resist spread of fire according to<br />

requirements indicated, resist passage of smoke and other gases, and maintain original fire-resistance<br />

rating of construction penetrated. Penetration firestopping systems shall be compatible with one another,<br />

with the substrates forming openings, and with penetrating items if any.<br />

B. Penetrations in Fire-Resistance-Rated Walls: Provide penetration firestopping with ratings determined per<br />

ASTM E 814 or UL 1479, based on testing at a positive pressure differential of 0.01-inch wg.<br />

1. Fire-resistance-rated walls include fire-barrier walls.<br />

2. F-Rating: Not less than the fire-resistance rating of constructions penetrated.<br />

C. W-Rating: Provide penetration firestopping showing no evidence of water leakage when tested according<br />

to UL 1479.<br />

D. Exposed Penetration Firestopping: Provide products with flame-spread and smoke-developed indexes of<br />

less than 25 and 450, respectively, as determined per ASTM E 84.<br />

E. VOC Content: Penetration firestopping sealants and sealant primers shall comply with the following limits<br />

for VOC content when calculated according to 40 CFR 59, Subpart D (EPA Method 24):<br />

1. Sealants: 250 g/L.<br />

2. Sealant Primers for Nonporous Substrates: 250 g/L.<br />

3. Sealant Primers for Porous Substrates: 775 g/L.<br />

F. Low-Emitting Materials: Penetration firestopping sealants and sealant primers shall comply with the<br />

testing and product requirements of the California Department of Health Services' "Standard Practice for<br />

the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental<br />

Chambers."<br />

G. Accessories: Provide components for each penetration firestopping system that are needed to install fill<br />

materials and to maintain ratings required. Use only those components specified by penetration<br />

firestopping manufacturer and approved by qualified testing and inspecting agency for firestopping<br />

indicated.<br />

1. Permanent forming/damming/backing materials, including the following:<br />

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a. Slag-wool-fiber or rock-wool-fiber insulation.<br />

b. Sealants used in combination with other forming/damming/backing materials to prevent<br />

leakage of fill materials in liquid state.<br />

c. Fire-rated form board.<br />

d. Fillers for sealants.<br />

2. Temporary forming materials.<br />

3. Substrate primers.<br />

4. Collars.<br />

5. Steel sleeves.<br />

2.3 FILL MATERIALS<br />

A. Cast-in-Place Firestop Devices: Factory-assembled devices for use in cast-in-place concrete floors and<br />

consisting of an outer metallic sleeve lined with an intumescent strip, a radial extended flange attached to<br />

one end of the sleeve for fastening to concrete formwork, and a neoprene gasket.<br />

B. Latex Sealants: Single-component latex formulations that do not re-emulsify after cure during exposure to<br />

moisture.<br />

C. Firestop Devices: Factory-assembled collars formed from galvanized steel and lined with intumescent<br />

material sized to fit specific diameter of penetrant.<br />

D. Intumescent Composite Sheets: Rigid panels consisting of aluminum-foil-faced elastomeric sheet bonded<br />

to galvanized-steel sheet.<br />

E. Intumescent Putties: Nonhardening dielectric, water-resistant putties containing no solvents, inorganic<br />

fibers, or silicone compounds.<br />

F. Intumescent Wrap Strips: Single-component intumescent elastomeric sheets with aluminum foil on one<br />

side.<br />

G. Mortars: Prepackaged dry mixes consisting of a blend of inorganic binders, hydraulic cement, fillers, and<br />

lightweight aggregate formulated for mixing with water at Project site to form a nonshrinking,<br />

homogeneous mortar.<br />

H. Pillows/Bags: Reusable heat-expanding pillows/bags consisting of glass-fiber cloth cases filled with a<br />

combination of mineral-fiber, water-insoluble expansion agents, and fire-retardant additives. Where<br />

exposed, cover openings with steel-reinforcing wire mesh to protect pillows/bags from being easily<br />

removed.<br />

I. Silicone Foams: Multicomponent, silicone-based liquid elastomers that, when mixed, expand and cure in<br />

place to produce a flexible, nonshrinking foam.<br />

J. Silicone Sealants: Single-component, silicone-based, neutral-curing elastomeric sealants of grade<br />

indicated below:<br />

1. Grade: Pourable (self-leveling) formulation for openings in floors and other horizontal surfaces,<br />

and nonsag formulation for openings in vertical and sloped surfaces, unless indicated firestopping<br />

limits use of nonsag grade for both opening conditions.<br />

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2.4 MIXING<br />

A. For those products requiring mixing before application, comply with penetration firestopping<br />

manufacturer's written instructions for accurate proportioning of materials, water (if required), type of<br />

mixing equipment, selection of mixer speeds, mixing containers, mixing time, and other items or<br />

procedures needed to produce products of uniform quality with optimum performance characteristics for<br />

application indicated.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates and conditions, with Installer present, for compliance with requirements for opening<br />

configurations, penetrating items, substrates, and other conditions affecting performance of the Work.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Surface Cleaning: Clean out openings immediately before installing penetration firestopping to comply<br />

with manufacturer's written instructions and with the following requirements:<br />

1. Remove from surfaces of opening substrates and from penetrating items foreign materials that<br />

could interfere with adhesion of penetration firestopping.<br />

2. Clean opening substrates and penetrating items to produce clean, sound surfaces capable of<br />

developing optimum bond with penetration firestopping. Remove loose particles remaining from<br />

cleaning operation.<br />

3. Remove laitance and form-release agents from concrete.<br />

B. Priming: Prime substrates where recommended in writing by manufacturer using that manufacturer's<br />

recommended products and methods. Confine primers to areas of bond; do not allow spillage and<br />

migration onto exposed surfaces.<br />

C. Masking Tape: Use masking tape to prevent penetration firestopping from contacting adjoining surfaces<br />

that will remain exposed on completion of the Work and that would otherwise be permanently stained or<br />

damaged by such contact or by cleaning methods used to remove stains. Remove tape as soon as<br />

possible without disturbing firestopping's seal with substrates.<br />

3.3 INSTALLATION<br />

A. General: Install penetration firestopping to comply with manufacturer's written installation instructions and<br />

published drawings for products and applications indicated.<br />

B. Install forming materials and other accessories of types required to support fill materials during their<br />

application and in the position needed to produce cross-sectional shapes and depths required to achieve<br />

fire ratings indicated.<br />

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1. After installing fill materials and allowing them to fully cure, remove combustible forming materials<br />

and other accessories not indicated as permanent components of firestopping.<br />

C. Install fill materials for firestopping by proven techniques to produce the following results:<br />

1. Fill voids and cavities formed by openings, forming materials, accessories, and penetrating items<br />

as required to achieve fire-resistance ratings indicated.<br />

2. Apply materials so they contact and adhere to substrates formed by openings and penetrating<br />

items.<br />

3. For fill materials that will remain exposed after completing the Work, finish to produce smooth,<br />

uniform surfaces that are flush with adjoining finishes.<br />

3.4 IDENTIFICATION<br />

A. Identify penetration firestopping with preprinted metal or plastic labels. Attach labels permanently to<br />

surfaces adjacent to and within 6 inches of firestopping edge so labels will be visible to anyone seeking to<br />

remove penetrating items or firestopping. Use mechanical fasteners or self-adhering-type labels with<br />

adhesives capable of permanently bonding labels to surfaces on which labels are placed. Include the<br />

following information on labels:<br />

1. The words "Warning - Penetration Firestopping - Do Not Disturb. Notify Building Management of<br />

Any Damage."<br />

2. Contractor's name, address, and phone number.<br />

3. Designation of applicable testing and inspecting agency.<br />

4. Date of installation.<br />

5. Manufacturer's name.<br />

6. Installer's name.<br />

3.5 FIELD QUALITY CONTROL<br />

A. Owner will engage a qualified testing agency to perform tests and inspections.<br />

B. Where deficiencies are found or penetration firestopping is damaged or removed because of testing,<br />

repair or replace penetration firestopping to comply with requirements.<br />

C. Proceed with enclosing penetration firestopping with other construction only after inspection reports are<br />

issued and installations comply with requirements.<br />

3.6 CLEANING AND PROTECTION<br />

A. Clean off excess fill materials adjacent to openings as the Work progresses by methods and with cleaning<br />

materials that are approved in writing by penetration firestopping manufacturers and that do not damage<br />

materials in which openings occur.<br />

B. Provide final protection and maintain conditions during and after installation that ensure that penetration<br />

firestopping is without damage or deterioration at time of Substantial Completion. If, despite such<br />

protection, damage or deterioration occurs, immediately cut out and remove damaged or deteriorated<br />

THROUGH-PENETRATION FIRESTOPPING 07841 - 6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

penetration firestopping and install new materials to produce systems complying with specified<br />

requirements.<br />

3.7 PENETRATION FIRESTOPPING SCHEDULE<br />

A. Where FM Global-approved systems are indicated, they refer to design numbers listed in FM Global's<br />

"Building Materials Approval Guide" under "Wall and Floor Penetration Fire Stops."<br />

B. Firestopping with No Penetrating Items:<br />

1. FM Global-Approved Systems: Design No. 204.<br />

a. F-Rating: 1 hour.<br />

b. W-Rating: No leakage of water at completion of water leakage testing.<br />

c. Type of Fill Materials: As required to achieve rating.<br />

C. Firestopping for Metallic Pipes, Conduit, or Tubing:<br />

1. FM Global-Approved Systems: Design No. 206.<br />

a. F-Rating: 1 hour.<br />

b. W-Rating: No leakage of water at completion of water leakage testing.<br />

c. Type of Fill Materials: As required to achieve rating.<br />

D. Firestopping for Nonmetallic Pipe, Conduit, or Tubing:<br />

1. FM Global-Approved Systems: Design No. 204.<br />

a. F-Rating: 1 hour.<br />

b. W-Rating: No leakage of water at completion of water leakage testing.<br />

c. Type of Fill Materials: As required to achieve rating.<br />

E. Firestopping for Electrical Cables:<br />

1. FM Global-Approved Systems: Design No. 204.<br />

a. F-Rating: 1 hour.<br />

b. W-Rating: No leakage of water at completion of water leakage testing.<br />

c. Type of Fill Materials: As required to achieve rating.<br />

F. Firestopping for Cable Trays with Electric Cables:<br />

1. FM Global-Approved Systems: Design No. 205.<br />

a. F-Rating: 1 hour.<br />

b. W-Rating: No leakage of water at completion of water leakage testing.<br />

c. Type of Fill Materials: As required to achieve rating.<br />

G. Firestopping for Insulated Pipes:<br />

1. FM Global-Approved Systems: Design No. 206.<br />

THROUGH-PENETRATION FIRESTOPPING 07841 - 7


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

a. F-Rating: 1 hour.<br />

b. W-Rating: No leakage of water at completion of water leakage testing.<br />

c. Type of Fill Materials: As required to achieve rating.<br />

H. Firestopping for Miscellaneous Electrical Penetrants:<br />

1. FM Global-Approved Systems: Design No. 204.<br />

a. F-Rating: 1 hour.<br />

b. W-Rating: No leakage of water at completion of water leakage testing.<br />

c. Type of Fill Materials: As required to achieve rating.<br />

I. Firestopping for Miscellaneous Mechanical Penetrants:<br />

1. FM Global-Approved Systems: Design No. 206.<br />

a. F-Rating: 1 hour.<br />

b. W-Rating: No leakage of water at completion of water leakage testing.<br />

c. Type of Fill Materials: As required to achieve rating.<br />

J. Firestopping for Groupings of Penetrants:<br />

1. FM Global-Approved Systems: Design No. 205.<br />

END OF SECTION 07841<br />

a. F-Rating: 1 hour.<br />

b. W-Rating: No leakage of water at completion of water leakage testing.<br />

c. Type of Fill Materials: As required to achieve rating.<br />

THROUGH-PENETRATION FIRESTOPPING 07841 - 8


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 07920 - JOINT SEALANTS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

B. Products and Installers of those products shall be subject to the following FM Global Approval Standards.<br />

1. FM 4990 – Approval Standard For Firestopping.<br />

2. FM 4991 – Approval Standard for Firestop Contractors.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Silicone joint sealants.<br />

2. Urethane joint sealants.<br />

3. Latex joint sealants.<br />

4. Preformed joint sealants.<br />

5. Acoustical joint sealants.<br />

1.3 PRECONSTRUCTION TESTING<br />

A. Preconstruction Field-Adhesion Testing: Before installing sealants, field test their adhesion to Project joint<br />

substrates. Test joint sealants according to Method A, Field-Applied Sealant Joint Hand Pull Tab, in<br />

Appendix X1 in ASTM C 1193 or Method A, Tail Procedure, in ASTM C 1521.<br />

1.4 SUBMITTALS<br />

A. Product Data: For each joint-sealant product indicated.<br />

B. Samples: For each kind and color of joint sealant required.<br />

C. Joint-Sealant Schedule: Include the following information:<br />

1. Joint-sealant application, joint location, and designation.<br />

2. Joint-sealant manufacturer and product name.<br />

3. Joint-sealant formulation.<br />

4. Joint-sealant color.<br />

D. Product test reports.<br />

E. Preconstruction field-adhesion test reports.<br />

JOINT SEALANTS 07920 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

F. Field-adhesion test reports.<br />

G. Warranties.<br />

1.5 QUALITY ASSURANCE<br />

A. Testing Agency Qualifications: Qualified according to ASTM C 1021 to conduct the testing indicated.<br />

B. Preinstallation Conference: Conduct conference at Project site.<br />

1.6 WARRANTY<br />

A. Special Installer's Warranty: Manufacturer's standard form in which Installer agrees to repair or replace<br />

joint sealants that do not comply with performance and other requirements specified in this Section within<br />

specified warranty period.<br />

1. Warranty Period: Two years from date of Substantial Completion.<br />

B. Special Manufacturer's Warranty: Manufacturer's standard form in which joint-sealant manufacturer<br />

agrees to furnish joint sealants to repair or replace those that do not comply with performance and other<br />

requirements specified in this Section within specified warranty period.<br />

1. Warranty Period: Ten years from date of Substantial Completion.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS, GENERAL<br />

A. Liquid-Applied Joint Sealants: Comply with ASTM C 920 and other requirements indicated for each liquidapplied<br />

joint sealant specified, including those referencing ASTM C 920 classifications for type, grade,<br />

class, and uses related to exposure and joint substrates.<br />

2.2 SILICONE JOINT SEALANTS<br />

A. Silicone Joint Sealant: ASTM C 920.<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

a. BASF Building Systems.<br />

b. Dow Corning <strong>Corporation</strong>.<br />

c. GE Advanced Materials - Silicones.<br />

d. May National Associates, Inc.<br />

e. Pecora <strong>Corporation</strong>.<br />

f. Polymeric Systems, Inc.<br />

g. Schnee-Morehead, Inc.<br />

h. Sika <strong>Corporation</strong>; <strong>Construction</strong> Products Division.<br />

i. Tremco Incorporated.<br />

JOINT SEALANTS 07920 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2. Type: Single component (S) or multicomponent (M).<br />

3. Grade: Pourable (P) or nonsag (NS).<br />

4. Class: 25.<br />

5. Uses Related to Exposure: Traffic (T).<br />

2.3 URETHANE JOINT SEALANTS<br />

A. Urethane Joint Sealant: ASTM C 920.<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

a. BASF Building Systems.<br />

b. Bostik, Inc.<br />

c. Lymtal, International, Inc.<br />

d. May National Associates, Inc.<br />

e. Pacific Polymers International, Inc.<br />

f. Pecora <strong>Corporation</strong>.<br />

g. Polymeric Systems, Inc.<br />

h. Schnee-Morehead, Inc.<br />

i. Sika <strong>Corporation</strong>; <strong>Construction</strong> Products Division.<br />

j. Tremco Incorporated.<br />

2. Type: Single component (S) or multicomponent (M).<br />

3. Grade: Pourable (P) or nonsag (NS).<br />

4. Class: 25.<br />

5. Uses Related to Exposure: Traffic (T).<br />

2.4 LATEX JOINT SEALANTS<br />

A. Latex Joint Sealant: Acrylic latex or siliconized acrylic latex, ASTM C 834, Type OP, Grade NF.<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

a. BASF Building Systems.<br />

b. Bostik, Inc.<br />

c. May National Associates, Inc.<br />

d. Pecora <strong>Corporation</strong>.<br />

e. Schnee-Morehead, Inc.<br />

f. Tremco Incorporated.<br />

2.5 PREFORMED JOINT SEALANTS<br />

A. Preformed Foam Joint Sealant: Manufacturer's standard preformed, precompressed, open-cell foam<br />

sealant manufactured from urethane foam with minimum density of 10 lb/cu. ft. and impregnated with a<br />

nondrying, water-repellent agent. Factory produce in precompressed sizes in roll or stick form to fit joint<br />

widths indicated; coated on one side with a pressure-sensitive adhesive and covered with protective<br />

wrapping.<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

JOINT SEALANTS 07920 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

a. Dayton Superior Specialty Chemicals.<br />

b. EMSEAL Joint Systems, Ltd.<br />

c. Sandell Manufacturing Co.<br />

d. Schul International, Inc.<br />

e. Willseal USA, LLC.<br />

2.6 ACOUSTICAL JOINT SEALANTS<br />

A. Acoustical Joint Sealant: Manufacturer's standard nonsag, paintable, nonstaining latex sealant complying<br />

with ASTM C 834. Product effectively reduces airborne sound transmission through perimeter joints and<br />

openings in building construction as demonstrated by testing representative assemblies according to<br />

ASTM E 90.<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

a. Pecora <strong>Corporation</strong>.<br />

b. USG <strong>Corporation</strong>.<br />

2.7 JOINT SEALANT BACKING<br />

A. Cylindrical Sealant Backings: ASTM C 1330, Type C (closed-cell material with a surface skin), and of size<br />

and density to control sealant depth and otherwise contribute to producing optimum sealant performance.<br />

B. Bond-Breaker Tape: Polyethylene tape or other plastic tape recommended by sealant manufacturer.<br />

2.8 MISCELLANEOUS MATERIALS<br />

A. Primer: Material recommended by joint-sealant manufacturer where required for adhesion of sealant to<br />

joint substrates indicated, as determined from preconstruction joint-sealant-substrate tests and field tests.<br />

B. Cleaners for Nonporous Surfaces: Chemical cleaners acceptable to manufacturers of sealants and<br />

sealant backing materials.<br />

C. Masking Tape: Nonstaining, nonabsorbent material compatible with joint sealants and surfaces adjacent<br />

to joints.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

A. Surface Cleaning of Joints: Clean out joints immediately before installing joint sealants to comply with<br />

joint-sealant manufacturer's written instructions.<br />

1. Remove laitance and form-release agents from concrete.<br />

2. Clean nonporous joint substrate surfaces with chemical cleaners or other means that do not stain,<br />

harm substrates, or leave residues capable of interfering with adhesion of joint sealants.<br />

JOINT SEALANTS 07920 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Joint Priming: Prime joint substrates where recommended by joint-sealant manufacturer or as indicated<br />

by preconstruction joint-sealant-substrate tests or prior experience. Apply primer to comply with jointsealant<br />

manufacturer's written instructions. Confine primers to areas of joint-sealant bond; do not allow<br />

spillage or migration onto adjoining surfaces.<br />

C. Masking Tape: Use masking tape where required to prevent contact of sealant or primer with adjoining<br />

surfaces that otherwise would be permanently stained or damaged by such contact or by cleaning<br />

methods required to remove sealant smears. Remove tape immediately after tooling without disturbing<br />

joint seal.<br />

3.2 INSTALLATION<br />

A. Sealant Installation Standard: Comply with recommendations in ASTM C 1193 for use of joint sealants as<br />

applicable to materials, applications, and conditions indicated.<br />

B. Install sealant backings of kind indicated to support sealants during application and at position required to<br />

produce cross-sectional shapes and depths of installed sealants relative to joint widths that allow optimum<br />

sealant movement capability.<br />

1. Do not leave gaps between ends of sealant backings.<br />

2. Do not stretch, twist, puncture, or tear sealant backings.<br />

3. Remove absorbent sealant backings that have become wet before sealant application and replace<br />

them with dry materials.<br />

C. Install bond-breaker tape behind sealants where sealant backings are not used between sealants and<br />

backs of joints.<br />

D. Install sealants using proven techniques that comply with the following and at the same time backings are<br />

installed:<br />

1. Place sealants so they directly contact and fully wet joint substrates.<br />

2. Completely fill recesses in each joint configuration.<br />

3. Produce uniform, cross-sectional shapes and depths relative to joint widths that allow optimum<br />

sealant movement capability.<br />

E. Tooling of Nonsag Sealants: Immediately after sealant application and before skinning or curing begins,<br />

tool sealants according to requirements specified in subparagraphs below to form smooth, uniform beads<br />

of configuration indicated; to eliminate air pockets; and to ensure contact and adhesion of sealant with<br />

sides of joint.<br />

1. Remove excess sealant from surfaces adjacent to joints.<br />

2. Use tooling agents that are approved in writing by sealant manufacturer and that do not discolor<br />

sealants or adjacent surfaces.<br />

3. Provide concave joint profile per Figure 8A in ASTM C 1193, unless otherwise indicated.<br />

F. Acoustical Sealant Installation: Comply with ASTM C 919 and with manufacturer's written<br />

recommendations.<br />

JOINT SEALANTS 07920 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

G. Clean off excess sealant or sealant smears adjacent to joints as the Work progresses by methods and<br />

with cleaning materials approved in writing by manufacturers of joint sealants and of products in which<br />

joints occur.<br />

3.3 FIELD QUALITY CONTROL<br />

A. Field-Adhesion Testing: Field test joint-sealant adhesion to joint substrates as follows:<br />

1. Extent of Testing: Test completed and cured sealant joints as follows:<br />

a. Perform 10 tests for the first 1,000 feet of joint length for each kind of sealant and joint<br />

substrate.<br />

b. Perform 1 test for each 1,000 feet of joint length thereafter or 1 test per each floor per<br />

elevation.<br />

2. Test Method: Test joint sealants according to Method A, Field-Applied Sealant Joint Hand Pull<br />

Tab, in Appendix X1 in ASTM C 1193 or Method A, Tail Procedure, in ASTM C 1521.<br />

B. Evaluation of Field-Adhesion Test Results: Sealants not evidencing adhesive failure from testing or<br />

noncompliance with other indicated requirements will be considered satisfactory. Remove sealants that<br />

fail to adhere to joint substrates during testing or to comply with other requirements. Retest failed<br />

applications until test results prove sealants comply with indicated requirements.<br />

3.4 JOINT-SEALANT SCHEDULE<br />

A. Exterior Joints:<br />

Typical Joint Type Sealant Type<br />

Expansion Joints S1, S3, S6<br />

General Joints in Vertical Surfaces S1, S4<br />

General Joints in Horizontal Surfaces S2<br />

Joints Exposed to Fuel Spillage S10<br />

Glazing S7<br />

Metal Roof and Wall Panels S1, S3, S7<br />

B. Interior Joints:<br />

Typical Joint Type Sealant Type<br />

General Joints in Vertical Surfaces C1<br />

Joints in Horizontal Surfaces S2, S5<br />

Joints Exposed to Fuel Spillage S10<br />

Acoustical Sealant C2<br />

Moist Area (e.g., Restroom and Kitchen) S9<br />

Control Joint Subjected to Wheel Traffic S11<br />

C. Reference Specifications:<br />

Ref. # ASTM Spec Fed. Spec. Product Description<br />

S-1 C-920-79 TT-S-227(e) - Two-component, non-sag, polyurethane or<br />

JOINT SEALANTS 07920 - 6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Ref. # ASTM Spec Fed. Spec. Product Description<br />

Type M<br />

Class 25<br />

Grade NS<br />

Use 0<br />

S-2 C-920-79<br />

Type M<br />

Class 25<br />

Grade NS<br />

Use 0<br />

S-3 C-920-79<br />

Type S<br />

Class 25<br />

Grade NS<br />

Use 0<br />

S-4 C-920-79<br />

Type S<br />

Class 25<br />

Grade NS<br />

Use 0<br />

S-5 C-920-79<br />

Type S<br />

Class 25<br />

Grade P<br />

Use 0<br />

S-6 C-920-79<br />

Type S<br />

Class 25<br />

Grade NS<br />

Use 0<br />

S-7 C-920-79<br />

Type S<br />

Class 25<br />

Grade NS<br />

Use 0<br />

S-8<br />

(Not Used)<br />

S-9 C-920-79<br />

Type M<br />

Class 25<br />

Class A<br />

Type II<br />

TT-S-227(e)<br />

Class A<br />

Type I<br />

TT-S-230(c)<br />

Class A<br />

Type II<br />

TT-S-230(c)<br />

Class A<br />

Type II<br />

TT-S-230(c)<br />

Class A<br />

Type I<br />

TT-S-1543(a)<br />

Class A<br />

TT-S-1543(a)<br />

Class A<br />

TT-S-1543(a)<br />

Class A<br />

polysulfide sealant<br />

- Shore A hardness of 20-40<br />

- Joint movement range of +40%-25%<br />

- Two-component, self-leveling,<br />

polyurethane or polysulfide sealant<br />

- Shore A hardness of 25-40<br />

- Joint movement range of ±-25%<br />

- Low-modulus, one-component, non-sag,<br />

polyurethane or polysulfide sealant<br />

- Shore A hardness of 15-25<br />

- Joint movement range of ±-50%<br />

- Minimum elongation of 700%<br />

- One-component, non-sag, polyurethane or<br />

polysulfide sealant<br />

- Shore A hardness of 25-40<br />

- Joint movement range of ±-25%<br />

- One-component, self-leveling,<br />

polyurethane or polysulfide sealant<br />

- Shore A hardness of 15-25<br />

- Joint movement range of ±-25%<br />

- Low-modulus, one-component, non-sag,<br />

neutral cure, silicone sealant<br />

- Shore A hardness of 15-20<br />

- Joint movement range of +100% to -50%<br />

- Joint size may be as little as two times joint<br />

movement<br />

- Minimum elongation of 1200%<br />

- One-component, neutral cure, non-sag,<br />

silicone sealant<br />

- Shore A hardness of 25-30<br />

- Joint movement range of ±-50%<br />

- One-component, non-sag, mildewresistant<br />

silicone sealant<br />

- Shore A hardness of 25-30<br />

JOINT SEALANTS 07920 - 7


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Ref. # ASTM Spec Fed. Spec. Product Description<br />

Grade NS<br />

Use 0<br />

S-10 C-920-79<br />

Type M/S<br />

Class 25<br />

Grade P/NS<br />

Use 0<br />

S-11 Sikadur 51 or<br />

equal<br />

SS-S-200(d)<br />

Type H<br />

- One- or two-component, coal-tarextended,<br />

fuel-resistant polyurethane<br />

sealant<br />

- Shore A hardness of 15-35<br />

N/A - Two-component, self-leveling, solvent-free,<br />

moisture-insensitive fuel-resistant, flexible<br />

epoxy resin<br />

- Bond strength to concrete; 800 psi for 2day<br />

dry cure<br />

- Shore A hardness of 75-80<br />

C-1. C-834-76 N/A - One-component acrylic latex caulking,<br />

minimum 75% recovery per ASTM C 736-<br />

82<br />

- Maximum joint movement of ±7.5%<br />

C-2. N/A TT-S-1657 - One-component, butyl rubber caulking<br />

- Maximum joint movement of ±5%<br />

END OF SECTION 07920<br />

JOINT SEALANTS 07920 - 8


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 08110 - STEEL DOORS AND FRAMES<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Standard hollow metal doors and frames.<br />

1.3 SUBMITTALS<br />

a. Exterior hollow metal doors and frames:<br />

b. Interior hollow metal doors and frames:<br />

c. Interior hollow metal frames to receive wood doors:<br />

d. Fire-Rated Door Assemblies:<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: Include elevations, door edge details, frame profiles, metal thicknesses, preparations for<br />

hardware, and other details.<br />

C. Samples for Initial Selection: For units with factory-applied color finishes.<br />

D. Samples for Verification: For each type of exposed finish required.<br />

E. Schedule: Prepared by or under the supervision of supplier, using same reference numbers for details<br />

and openings as those on Drawings.<br />

1.4 QUALITY ASSURANCE<br />

A. Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled by a<br />

qualified testing agency, for fire-protection ratings indicated, based on testing at as close to neutral<br />

pressure as possible according to NFPA 252.<br />

1. Temperature-Rise Limit: At vertical exit enclosures and exit passageways, provide doors that have<br />

a maximum transmitted temperature end point of not more than 450 deg F above ambient after 30<br />

minutes of standard fire-test exposure.<br />

B. Smoke-Control Door Assemblies: Comply with NFPA 105 or UL 1784.<br />

STEEL DOORS AND FRAMES 08110 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

1. Amweld Building Products, LLC.<br />

2. Benchmark; a division of Therma-Tru <strong>Corporation</strong>.<br />

3. Ceco Door Products; an Assa Abloy Group company.<br />

4. Curries Company; an Assa Abloy Group company.<br />

5. Deansteel Manufacturing Company, Inc.<br />

6. Firedoor <strong>Corporation</strong>.<br />

7. Fleming Door Products Ltd.; an Assa Abloy Group company.<br />

8. Habersham Metal Products Company.<br />

9. Kewanee <strong>Corporation</strong> (The).<br />

10. Mesker Door Inc.<br />

11. Pioneer Industries, Inc.<br />

12. Security Metal Products Corp.<br />

13. Steelcraft; an Ingersoll-Rand company.<br />

14. Windsor Republic Doors.<br />

2.2 MATERIALS<br />

A. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, CS, Type B; suitable for exposed applications.<br />

B. Hot-Rolled Steel Sheet: ASTM A 1011/A 1011M, CS, Type B.<br />

C. Metallic-Coated Steel Sheet: ASTM A 653/A 653M, Commercial Steel (CS), Type B; with minimum A40<br />

metallic coating.<br />

D. Frame Anchors: ASTM A 591/A 591M, Commercial Steel (CS),<br />

phosphatized.<br />

1. For anchors built into exterior walls, steel sheet complying with ASTM A 1008/A 1008M or<br />

ASTM A 1011/A 1011M, hot-dip galvanized according to ASTM A 153/A 153M, Class B.<br />

E. Inserts, Bolts, and Fasteners: Hot-dip galvanized according to ASTM A 153/A 153M.<br />

STEEL DOORS AND FRAMES 08110 - 2<br />

40Z<br />

coating designation; mill<br />

F. Grout: ASTM C 476, except with a maximum slump of 4 inches,<br />

as measured according to<br />

ASTM C 143/C 143M.<br />

G. Mineral-Fiber Insulation: ASTM C 665, Type I.<br />

H. Glazing: Division 8 Section "Glazing."<br />

I. Bituminous Coating: Cold-applied asphalt mastic, SSPC-Paint 12, compounded for 15-mil dry film<br />

thickness per coat.


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.3 STANDARD HOLLOW METAL DOORS<br />

A. General: Comply with ANSI/SDI A250.8.<br />

1. Design: Flush panel.<br />

2. Core <strong>Construction</strong>: Manufacturer's standard kraft-paper honeycomb, polystyrene, polyurethane,<br />

polyisocyanurate, mineral-board, or vertical steel-stiffener core.<br />

a. Fire Door Core: As required to provide fire-protection and temperature-rise ratings<br />

indicated.<br />

b. Thermal-Rated (Insulated) Doors: R-value of not less than 6.0 deg F x h x sq. ft./Btu when<br />

tested according to ASTM C 1363.<br />

3. Vertical Edges for Single-Acting Doors: Square edge.<br />

4. Top and Bottom Edges: Closed with flush or inverted 0.042-inch- thick, end closures or channels<br />

of same material as face sheets.<br />

5. Tolerances: SDI 117, "Manufacturing Tolerances for Standard Steel Doors and Frames."<br />

B. Exterior Doors: Face sheets fabricated from metallic-coated steel sheet. Comply with ANSI/SDI A250.8<br />

for level and model and ANSI/SDI A250.4 for physical performance level:<br />

1. Level 3 and Physical Performance Level A (Extra Heavy Duty), Model 2 (Seamless), 16 gauge.<br />

C. Interior Doors: Face sheets fabricated from cold-rolled steel sheet unless metallic-coated sheet is<br />

indicated. Provide doors complying with requirements indicated below by referencing ANSI/SDI A250.8<br />

for level and model and ANSI/SDI A250.4 for physical performance level:<br />

1. Level 2 and Physical Performance Level B (Heavy Duty), Model 2 (Seamless), 18 gauge.<br />

a. Width: 1-3/4 inches.<br />

D. Hardware Reinforcement: ANSI/SDI A250.6.<br />

2.4 STANDARD HOLLOW METAL FRAMES<br />

A. General: Comply with ANSI/SDI A250.8.<br />

B. Exterior Frames: Fabricated from metallic-coated steel sheet.<br />

1. Fabricate frames with mitered or coped corners.<br />

2. Fabricate frames as full profile welded unless otherwise indicated.<br />

3. Frames for Level 3 Steel Doors: 0.053-inch- thick steel sheet.<br />

C. Interior Frames: Fabricated from cold-rolled steel sheet unless metallic-coated sheet is indicated.<br />

1. Fabricate frames with mitered or coped corners.<br />

2. Fabricate frames as full profile welded unless otherwise indicated.<br />

3. Frames for Level 2 Steel Doors: 0.053-inch- thick steel sheet.<br />

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4. Frames for Wood Doors: 0.053-inch- thick steel sheet.<br />

5. Frames for Borrowed Lights: 0.053-inch- thick steel sheet.<br />

D. Hardware Reinforcement: ANSI/SDI A250.6.<br />

2.5 FRAME ANCHORS<br />

A. Jamb Anchors:<br />

1. Stud-Wall Type: Designed to engage stud, welded to back of frames; not less than 0.042 inch<br />

thick.<br />

B. Floor Anchors: Formed from same material as frames, not less than 0.042 inch thick, and as follows:<br />

1. Monolithic Concrete Slabs: Clip-type anchors, with two holes to receive fasteners.<br />

2. Separate Topping Concrete Slabs: Adjustable-type anchors with extension clips, allowing not less<br />

than 2-inch height adjustment. Terminate bottom of frames at finish floor surface.<br />

2.6 HOLLOW METAL PANELS<br />

A. Provide hollow metal panels of same materials, construction, and finish as specified for adjoining hollow<br />

metal work.<br />

2.7 STOPS AND MOLDINGS<br />

A. Moldings for Glazed Lites in Doors: Minimum 0.032 inch thick, same material as door face sheet.<br />

B. Fixed Frame Moldings: Formed integral with hollow metal frames, a minimum of 5/8 inch high unless<br />

otherwise indicated.<br />

C. Loose Stops for Glazed Lites in Frames: Minimum 0.032 inch thick, same material as frames.<br />

2.8 LOUVERS<br />

A. Provide sight-proof louvers for interior doors, where indicated, that comply with SDI 111C, with blades or<br />

baffles formed of 0.020-inch- thick, cold-rolled steel sheet set into 0.032-inch- thick steel frame.<br />

2.9 ACCESSORIES<br />

A. Mullions and Transom Bars: Join to adjacent members by welding or rigid mechanical anchors.<br />

B. Ceiling Struts: Minimum 1/4-inch-thick by 1-inch- wide steel.<br />

2.10 FABRICATION<br />

A. Tolerances: Fabricate hollow metal work to tolerances indicated in SDI 117.<br />

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B. Hollow Metal Doors:<br />

1. Exterior Doors: Provide weep-hole openings in bottom of exterior doors. Seal joints in top edges<br />

of doors against water penetration.<br />

2. Glazed Lites: Factory cut openings in doors.<br />

C. Hollow Metal Frames: Where frames are fabricated in sections, provide alignment plates or angles at<br />

each joint, fabricated of same thickness metal as frames.<br />

1. Welded Frames: Weld flush face joints continuously; grind, fill, dress, and make smooth, flush, and<br />

invisible.<br />

2. Sidelight Frames: Provide closed tubular members with no visible face seams or joints, fabricated<br />

from same material as door frame. Fasten members at crossings and to jambs by butt welding.<br />

3. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners unless<br />

otherwise indicated.<br />

4. Floor Anchors: Weld anchors to bottom of jambs and mullions with at least four spot welds per<br />

anchor.<br />

5. Jamb Anchors: Provide number and spacing of anchors as follows:<br />

a. Stud-Wall Type: Locate anchors not more than 18 inches from top and bottom of frame.<br />

Space anchors not more than 32 inches o.c. and as follows:<br />

1) Three anchors per jamb up to 60 inches high.<br />

2) Four anchors per jamb from 60 to 90 inches high.<br />

3) Five anchors per jamb from 90 to 96 inches high.<br />

4) Five anchors per jamb plus 1 additional anchor per jamb for each 24 inches or<br />

fraction thereof above 96 inches high.<br />

5) Two anchors per head for frames more than 42 inches wide and mounted in metalstud<br />

partitions.<br />

b. Fire-rated Doors and Frames shall be anchored with the number, size and type of anchors<br />

per the door and frame manufacturer requirements and in accordance with the UL or FM<br />

Global assembly identified by the manufacturer.<br />

c. Compression Type: Not less than two anchors in each jamb.<br />

d. Post-installed Expansion Type: Locate anchors not more than 6 inches from top and<br />

bottom of frame. Space anchors not more than 26 inches o.c.<br />

6. Door Silencers: Except on weather-stripped doors, drill stops to receive door silencers.<br />

a. Single-Door Frames: Three door silencers.<br />

b. Double-Door Frames: Two door silencers.<br />

D. Hardware Preparation: Factory prepare hollow metal work to receive templated mortised hardware<br />

according to the Door Hardware Schedule and templates furnished as specified in Division 8 Section<br />

"Door Hardware."<br />

1. Locate hardware as indicated, or if not indicated, according to ANSI/SDI A250.8.<br />

2. Reinforce doors and frames to receive nontemplated, mortised and surface-mounted door<br />

hardware.<br />

3. Comply with applicable requirements in ANSI/SDI A250.6 and ANSI/DHI A115 Series<br />

specifications for preparation of hollow metal work for hardware.<br />

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4. Coordinate locations of conduit and wiring boxes for electrical connections with Division 16<br />

electrical Sections.<br />

E. Stops and Moldings: Provide stops and moldings around glazed lites where indicated. Form corners of<br />

stops and moldings with butted or mitered hairline joints.<br />

1. Single Glazed Lites: Provide fixed stops and moldings welded on secure side of hollow metal<br />

work.<br />

2. Multiple Glazed Lites: Provide fixed and removable stops and moldings so that each glazed lite is<br />

capable of being removed independently.<br />

3. Provide fixed frame moldings on outside of exterior and on secure side of interior doors and<br />

frames.<br />

4. Provide loose stops and moldings on inside of hollow metal work.<br />

5. Coordinate rabbet width between fixed and removable stops with type of glazing and type of<br />

installation indicated.<br />

2.11 STEEL FINISHES<br />

A. Prime Finish: Apply manufacturer's standard primer immediately after cleaning and pretreating.<br />

1. Shop Primer: ANSI/SDI A250.10.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Hollow Metal Frames: Comply with ANSI/SDI A250.11.<br />

1. Set frames accurately in position, plumbed, aligned, and braced securely until permanent anchors<br />

are set. After wall construction is complete, remove temporary braces, leaving surfaces smooth<br />

and undamaged.<br />

a. At fire-protection-rated openings, install frames according to NFPA 80.<br />

b. Where frames are fabricated in sections because of shipping or handling limitations, field<br />

splice at approved locations by welding face joint continuously; grind, fill, dress, and make<br />

splice smooth, flush, and invisible on exposed faces.<br />

c. Install frames with removable glazing stops located on secure side of opening.<br />

d. Install door silencers in frames before grouting.<br />

e. Remove temporary braces necessary for installation only after frames have been properly<br />

set and secured.<br />

f. Check plumbness, squareness, and twist of frames as walls are constructed. Shim as<br />

necessary to comply with installation tolerances.<br />

g. Field apply bituminous coating to backs of frames that are filled with grout containing<br />

antifreezing agents.<br />

2. Floor Anchors: Provide floor anchors for each jamb and mullion that extends to floor, and secure<br />

with post-installed expansion anchors.<br />

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a. Floor anchors may be set with powder-actuated fasteners instead of postinstalled<br />

expansion anchors if so indicated and approved on Shop Drawings.<br />

3. Metal-Stud Partitions: Solidly pack mineral-fiber insulation behind frames.<br />

4. In-Place Gypsum Board Partitions: Secure frames in place with post-installed expansion anchors<br />

through floor anchors at each jamb. Countersink anchors, and fill and make smooth, flush, and<br />

invisible on exposed faces.<br />

5. Ceiling Struts: Extend struts vertically from top of frame at each jamb to overhead structural<br />

supports or substrates above frame unless frame is anchored to masonry or to other structural<br />

support at each jamb. Bend top of struts to provide flush contact for securing to supporting<br />

construction. Provide adjustable wedged or bolted anchorage to frame jamb members.<br />

6. Installation Tolerances: Adjust hollow metal door frames for squareness, alignment, twist, and<br />

plumb to the following tolerances:<br />

a. Squareness: Plus or minus 1/16 inch,<br />

measured at door rabbet on a line 90 degrees from<br />

jamb perpendicular to frame head.<br />

b. Alignment: Plus or minus 1/16 inch,<br />

measured at jambs on a horizontal line parallel to<br />

plane of wall.<br />

c. Twist: Plus or minus 1/16 inch,<br />

measured at opposite face corners of jambs on parallel<br />

lines, and perpendicular to plane of wall.<br />

d. Plumbness: Plus or minus 1/16 inch,<br />

measured at jambs at floor.<br />

B. Hollow Metal Doors: Fit hollow metal doors accurately in frames, within clearances specified below. Shim<br />

as necessary.<br />

1. Non-Fire-Rated Standard Steel Doors:<br />

a. Jambs and Head: 1/8 inch plus or minus 1/16 inch.<br />

b. Between Edges of Pairs of Doors: 1/8 inch plus or minus 1/16 inch.<br />

c. Between Bottom of Door and Top of Threshold: Maximum 3/8 inch.<br />

d. Between Bottom of Door and Top of Finish Floor (No Threshold): Maximum 3/4 inch.<br />

2. Fire-Rated Doors: Install doors with clearances according to NFPA 80.<br />

C. Glazing: Comply with installation requirements in Division 8 Section "Glazing" and with hollow metal<br />

manufacturer's written instructions.<br />

1. Secure stops with countersunk flat- or oval-head machine screws spaced uniformly not more than<br />

9 inches o.c. and not more than 2 inches o.c. from each corner.<br />

3.2 ADJUSTING AND CLEANING<br />

A. Final Adjustments: Check and readjust operating hardware items immediately before final inspection.<br />

Leave work in complete and proper operating condition. Remove and replace defective work, including<br />

hollow metal work that is warped, bowed, or otherwise unacceptable.<br />

B. Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of prime coat<br />

and apply touchup of compatible air-drying, rust-inhibitive primer.<br />

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END OF SECTION 08110<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 08211 - FLUSH WOOD DOORS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Solid-core doors with hardboard or MDF faces.<br />

2. Shop priming flush wood doors.<br />

3. Factory fitting flush wood doors to frames and factory machining for hardware.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of door indicated.<br />

B. Shop Drawings: Indicate location, size, and hand of each door; elevation of each kind of door;<br />

construction details not covered in Product Data; location and extent of hardware blocking; and other<br />

pertinent data.<br />

1. Indicate dimensions and locations of mortises and holes for hardware.<br />

2. Indicate dimensions and locations of cutouts.<br />

1.4 QUALITY ASSURANCE<br />

A. Quality Standard: In addition to requirements specified, comply with AWI's "Architectural Woodwork<br />

Quality Standards."<br />

1. Section 1300, custom grade.<br />

B. Fire-Rated Wood Doors: Doors complying with NFPA 80 that are listed and labeled by a qualified testing<br />

agency, for fire-protection ratings indicated, based on testing at as close to neutral pressure as possible<br />

according to NFPA 252.<br />

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PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

1. Algoma Hardwoods, Inc.<br />

2. Ampco, Inc.<br />

3. Buell Door Company Inc.<br />

4. Chappell Door Co.<br />

5. Eagle Plywood & Door Manufacturing, Inc.<br />

6. Eggers Industries.<br />

7. Graham; an Assa Abloy Group company.<br />

8. Haley Brothers, Inc.<br />

9. Ideal Architectural Doors & Plywood.<br />

10. Ipik Door Company.<br />

11. Lambton Doors.<br />

12. Marlite.<br />

13. Marshfield Door Systems, Inc.<br />

14. Mohawk Flush Doors, Inc.; a Masonite company.<br />

15. Oshkosh Architectural Door Company.<br />

16. Poncraft Door Company.<br />

17. Vancouver Door Company.<br />

18. VT Industries Inc.<br />

2.2 DOOR CONSTRUCTION, GENERAL<br />

A. Particleboard-Core Doors:<br />

1. Particleboard: ANSI A208.1, Grade LD-2.<br />

2. Provide doors with either glued-wood-stave or structural-composite-lumber cores instead of<br />

particleboard cores for doors indicated to receive exit devices.<br />

B. Fire-Protection-Rated Doors: Provide core specified or mineral core as needed to provide fire-protection<br />

rating indicated.<br />

1. Edge <strong>Construction</strong>: Provide edge construction with intumescent seals concealed by outer stile.<br />

Comply with specified requirements for exposed edges.<br />

2. Pairs: Provide fire-retardant stiles that are listed and labeled for applications indicated without<br />

formed-steel edges and astragals. Provide stiles with concealed intumescent seals. Comply with<br />

specified requirements for exposed edges.<br />

C. Mineral-Core Doors Used for Fire-Protection-Rating:<br />

1. Core: Noncombustible mineral product complying with requirements of referenced quality standard<br />

and testing and inspecting agency for fire-protection rating indicated.<br />

2. Blocking: Provide composite blocking with improved screw-holding capability approved for use in<br />

doors of fire-protection ratings indicated as needed to eliminate through-bolting hardware.<br />

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3. Edge <strong>Construction</strong>: At hinge stiles, provide laminated-edge construction with improved screwholding<br />

capability and split resistance. Comply with specified requirements for exposed edges.<br />

2.3 DOORS FOR OPAQUE FINISH<br />

A. Interior Solid-Core Doors:<br />

1. Grade: Custom.<br />

2. Faces: Hardboard or MDF.<br />

3. Core: Either glued or nonglued wood stave or structural composite lumber.<br />

4. <strong>Construction</strong>: Five plies, either bonded or nonbonded construction.<br />

2.4 LOUVERS AND LIGHT FRAMES<br />

A. Metal Louvers:<br />

1. Metal and Finish: Hot-dip galvanized steel, 0.040 inch thick, factory primed for paint finish.<br />

2. Metal and Finish: Extruded aluminum with Class II, clear anodic finish, AA-M12C22A31.<br />

3. Metal and Finish: Extruded aluminum with black, Class II, color anodic finish, AA-<br />

M12C22A32/A34.<br />

2.5 FABRICATION<br />

A. Factory fit doors to suit frame-opening sizes indicated. Comply with clearance requirements of referenced<br />

quality standard for fitting unless otherwise indicated.<br />

1. Comply with requirements in NFPA 80 for fire-rated doors.<br />

B. Factory machine doors for hardware that is not surface applied.<br />

C. Openings: Cut and trim openings through doors in factory.<br />

1. Light Openings: Trim openings with moldings of material and profile indicated.<br />

2. Glazing: Factory install glazing in doors indicated to be factory finished. Comply with applicable<br />

requirements in Division 8 Section "Glazing."<br />

3. Louvers: Factory install louvers in prepared openings.<br />

2.6 SHOP PRIMING<br />

A. Doors for Opaque Finish: Shop prime doors with one coat of wood primer specified in Division 9 Section<br />

"Painting". Seal all four edges, edges of cutouts, and mortises with primer.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.7 FACTORY FINISHING<br />

A. General: Comply with referenced quality standard for factory finishing. Complete fabrication, including<br />

fitting doors for openings and machining for hardware that is not surface applied, before finishing.<br />

1. Finish faces, all four edges, edges of cutouts, and mortises. Stains and fillers may be omitted<br />

on top and bottom edges, edges of cutouts, and mortises.<br />

B. Finish doors at factory that are indicated to receive transparent finish. Field finish doors indicated to<br />

receive opaque finish.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Hardware: For installation, see Division 8 Section "Door Hardware."<br />

B. Installation Instructions: Install doors to comply with manufacturer's written instructions and the<br />

referenced quality standard, and as indicated.<br />

1. Install fire-rated doors in corresponding fire-rated frames according to NFPA 80.<br />

C. Job-Fitted Doors: Align and fit doors in frames with uniform clearances and bevels; do not trim stiles and<br />

rails in excess of limits set by manufacturer or permitted for fire-rated doors. Machine doors for hardware.<br />

Seal edges of doors, edges of cutouts, and mortises after fitting and machining.<br />

1. Clearances: Provide 1/8 inch at heads, jambs, and between pairs of doors. Provide 1/8 inch from<br />

bottom of door to top of decorative floor finish or covering unless otherwise indicated. Where<br />

threshold is shown or scheduled, provide 1/4 inch from bottom of door to top of threshold unless<br />

otherwise indicated.<br />

a. Comply with NFPA 80 for fire-rated doors.<br />

D. Factory-Fitted Doors: Align in frames for uniform clearance at each edge.<br />

E. Factory-Finished Doors: Restore finish before installation if fitting or machining is required at Project site.<br />

END OF SECTION 08211<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 08311 - ACCESS DOORS AND FRAMES<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Access doors and frames for walls and ceilings.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product.<br />

1. Include construction details, materials, individual components and profiles, and finishes.<br />

B. Shop Drawings:<br />

1. Include plans, elevations, sections, details, and attachments to other work.<br />

2. Detail fabrication and installation of access doors and frames for each type of substrate.<br />

C. Samples: For each door face material, at least 3 by 5 inches in size, in specified finish.<br />

D. Product Schedule: Provide complete access door and frame schedule, including types, locations, sizes,<br />

latching or locking provisions, and other data pertinent to installation.<br />

PART 2 - PRODUCTS<br />

2.1 ACCESS DOORS AND FRAMES FOR WALLS AND CEILINGS<br />

A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that<br />

may be incorporated into the Work include, but are not limited to, the following:<br />

1. Access Panel Solutions.<br />

2. Acudor Products, Inc.<br />

3. Alfab, Inc.<br />

4. Babcock-Davis.<br />

5. Cendrex Inc.<br />

6. Elmdor/Stoneman Manufacturing Co.; Div. of Acorn Engineering Co.<br />

7. Jensen Industries; Div. of Broan-Nutone, LLC.<br />

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8. J. L. Industries, Inc.; Div. of Activar <strong>Construction</strong> Products Group.<br />

9. Karp Associates, Inc.<br />

10. Larsen's Manufacturing Company.<br />

11. Maxam Metal Products Limited.<br />

12. Metropolitan Door Industries Corp.<br />

13. MIFAB, Inc.<br />

14. Milcor Inc.<br />

15. Nystrom, Inc.<br />

16. Williams Bros. <strong>Corporation</strong> of America (The).<br />

B. Source Limitations: Obtain each type of access door and frame from single source from single<br />

manufacturer.<br />

C. Flush Access Doors with Exposed Flanges as indicated on the Drawings:<br />

1. Assembly Description: Fabricate door to fit flush to frame. Provide manufacturer's standard-width<br />

exposed flange, proportional to door size.<br />

2. Locations: Wall.<br />

3. Door Size: As indicated on the Drawings.<br />

4. Uncoated Steel Sheet for Door: Nominal 0.060 inch,<br />

16 gage.<br />

a. Finish: Factory prime.<br />

5. Frame Material: Same material, thickness, and finish as door.<br />

6. Hinges: Manufacturer's standard.<br />

7. Hardware: Latch.<br />

D. Hardware:<br />

1. Latch: Self-latching bolt operated by hex-head wrench with interior release.<br />

2.2 MATERIALS<br />

A. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.<br />

B. Rolled-Steel Floor Plate: ASTM A 786/A 786M, rolled from plate complying with ASTM A 36/A 36M or<br />

ASTM A 283/A 283M, Grade C or D.<br />

C. Steel Sheet: Uncoated or electrolytic zinc coated, ASTM A 879/A 879M, with cold-rolled steel sheet<br />

substrate complying with ASTM A 1008/A 1008M, Commercial Steel (CS), exposed.<br />

D. Metallic-Coated Steel Sheet: ASTM A 653/A 653M, Commercial Steel (CS), Type B; with minimum G60<br />

or A60 metallic coating.<br />

E. Rolled-Stainless-Steel Floor Plate: ASTM A 793, manufacturer's standard finish.<br />

F. Stainless-Steel Sheet, Strip, Plate, and Flat Bars: ASTM A 666, Type 304. Remove tool and die marks<br />

and stretch lines or blend into finish.<br />

G. Aluminum Extrusions: ASTM B 221, Alloy 6063-T6.<br />

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H. Aluminum-Alloy Rolled Tread Plate: ASTM B 632/B 632M, Alloy 6061-T6.<br />

I. Aluminum Sheet: ASTM B 209, alloy and temper recommended by aluminum producer and finisher for<br />

type of use and finish indicated, and with not less than strength and durability properties of Alloy 5005-<br />

H15; with minimum sheet thickness according to ANSI H35.2.<br />

J. Frame Anchors: Same type as door face.<br />

K. Inserts, Bolts, and Anchor Fasteners: Hot-dip galvanized steel according to ASTM A 153/A 153M or<br />

ASTM F 2329.<br />

2.3 FABRICATION<br />

A. General: Provide access door and frame assemblies manufactured as integral units ready for installation.<br />

B. Metal Surfaces: For metal surfaces exposed to view in the completed Work, provide materials with<br />

smooth, flat surfaces without blemishes. Do not use materials with exposed pitting, seam marks, roller<br />

marks, rolled trade names, or roughness.<br />

C. Doors and Frames: Grind exposed welds smooth and flush with adjacent surfaces. Furnish attachment<br />

devices and fasteners of type required to secure access doors to types of supports indicated.<br />

1. Provide mounting holes in frames for attachment of units to metal framing.<br />

2. Provide mounting holes in frame for attachment of anchors.<br />

D. Latching Mechanisms: Furnish number required to hold doors in flush, smooth plane when closed.<br />

2.4 FINISHES<br />

A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations<br />

for applying and designating finishes.<br />

B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary<br />

protective covering before shipping.<br />

C. Appearance of Finished Work: Noticeable variations in same piece are not acceptable. Variations in<br />

appearance of adjoining components are acceptable if they are within the range of approved Samples and<br />

are assembled or installed to minimize contrast.<br />

D. Steel and Metallic-Coated-Steel Finishes:<br />

1. Factory Prime: Apply manufacturer's standard, fast-curing, lead- and chromate-free, universal<br />

primer immediately after surface preparation and pretreatment.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates for compliance with requirements for installation tolerances and other conditions<br />

affecting performance of the Work.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 INSTALLATION<br />

A. Comply with manufacturer's written instructions for installing access doors and frames.<br />

B. Install doors flush with adjacent finish surfaces or recessed to receive finish material.<br />

3.3 ADJUSTING<br />

A. Adjust doors and hardware, after installation, for proper operation.<br />

B. Remove and replace doors and frames that are warped, bowed, or otherwise damaged.<br />

END OF SECTION 08311<br />

ACCESS DOORS AND FRAMES 08311 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 08331 - OVERHEAD COILING DOORS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes:<br />

1. Service doors.<br />

B. Related Section:<br />

1. Division 5 Section "Metal Fabrications" for miscellaneous steel supports.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. Structural Performance, Exterior Doors: Exterior overhead coiling doors shall withstand the wind loads,<br />

the effects of gravity loads, and loads and stresses within limits and under conditions indicated according<br />

to SEI/ASCE 7 and shall be FM Approved.<br />

1. Wind Loads: Overhead coiling doors shall withstand the effects of uniform pressure (velocity<br />

pressure) acting inward and outward wind loads wind loads determined according to SEI/ASCE 7<br />

2. Seismic Performance: Overhead coiling doors shall withstand the effects of earthquake motions<br />

determined according to SEI/ASCE 7.<br />

1.4 SUBMITTALS<br />

A. Product Data: For each type and size of overhead coiling door and accessory.<br />

B. Shop Drawings: For each installation and for special components not dimensioned or detailed in<br />

manufacturer's product data. Include plans, elevations, sections, details, and attachments to other work.<br />

1. Detail equipment assemblies and indicate dimensions, weights, loads, required clearances,<br />

method of field assembly, components, and location and size of each field connection.<br />

2. Wiring Diagrams: For power, signal, and control wiring.<br />

C. Samples: For each exposed product and for each color and texture specified.<br />

D. Seismic Qualification Certificates: For overhead coiling doors, accessories, and components, from<br />

manufacturer.<br />

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E. Maintenance Data.<br />

1.5 QUALITY ASSURANCE<br />

A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved for both<br />

installation and maintenance of units required for this Project.<br />

B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a<br />

qualified testing agency, and marked for intended location and application.<br />

PART 2 - PRODUCTS<br />

2.1 DOOR CURTAIN MATERIALS AND CONSTRUCTION<br />

A. Door Curtains: Fabricate overhead coiling-door curtain of interlocking metal slats, designed to withstand<br />

wind loading indicated, in a continuous length for width of door without splices. Unless otherwise<br />

indicated, provide slats of thickness and mechanical properties recommended by door manufacturer for<br />

performance, size, and type of door indicated, and as follows:<br />

1. Insulation: Fill slats for insulated doors with manufacturer's standard thermal insulation complying<br />

with maximum flame-spread and smoke-developed indexes of 75 and 450, respectively, according<br />

to ASTM E 84. Enclose insulation completely within slat faces.<br />

2. Metal Interior Curtain-Slat Facing: Match metal of exterior curtain-slat face.<br />

B. Bottom Bar for Service Doors: Consisting of two angles, each not less than 1-1/2 by 1-1/2 by 1/8 inch<br />

thick; fabricated from metal to match curtain slats and finish.<br />

C. Curtain Jamb Guides: Manufacturer's standard angles or channels and angles of same material and finish<br />

as curtain slats unless otherwise indicated, with sufficient depth and strength to retain curtain, to allow<br />

curtain to operate smoothly, and to withstand loading. Slot bolt holes for guide adjustment. Provide<br />

removable stops on guides to prevent over-travel of curtain.<br />

2.2 HOOD<br />

A. General: Form sheet metal hood to entirely enclose coiled curtain and operating mechanism at opening<br />

head. Contour to fit end brackets to which hood is attached. Roll and reinforce top and bottom edges for<br />

stiffness. Form closed ends for surface-mounted hoods and fascia for any portion of between-jamb<br />

mounting that projects beyond wall face. Equip hood with intermediate support brackets as required to<br />

prevent sagging.<br />

2.3 LOCKING DEVICES<br />

A. Slide Bolt: Fabricate with side-locking bolts to engage through slots in tracks for locking by padlock,<br />

located on both left and right jamb sides, operable from coil side.<br />

B. Locking Device Assembly: Fabricate with cylinder lock, spring-loaded dead bolt, operating handle, cam<br />

plate, and adjustable locking bars to engage through slots in tracks.<br />

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1. Lock Cylinders: Provide cylinders standard with manufacturer and keyed to building keying<br />

system.<br />

2. Keys: Provide three for each cylinder.<br />

C. Safety Interlock Switch: Equip power-operated doors with safety interlock switch to disengage power<br />

supply when door is locked.<br />

2.4 CURTAIN ACCESSORIES<br />

A. Weatherseals: Equip each exterior door with weather-stripping gaskets fitted to entire perimeter of door<br />

for a weathertight installation, unless otherwise indicated. There shall be no exposed insulation on either<br />

side of door when completed.<br />

2.5 COUNTERBALANCING MECHANISM<br />

A. General: Counterbalance doors by means of manufacturer's standard mechanism with an adjustabletension,<br />

steel helical torsion spring mounted around a steel shaft and contained in a spring barrel<br />

connected to top of curtain with barrel rings. Use grease-sealed bearings or self-lubricating graphite<br />

bearings for rotating members.<br />

B. Brackets: Manufacturer's standard mounting brackets of either cast iron or cold-rolled steel plate.<br />

2.6 ELECTRIC DOOR OPERATORS<br />

A. General: Electric door operator assembly of size and capacity recommended and provided by door<br />

manufacturer for door and operation-cycles requirement specified, with electric motor and factory-prewired<br />

motor controls, starter, gear-reduction unit, solenoid-operated brake, clutch, remote-control stations,<br />

control devices, integral gearing for locking door, and accessories required for proper operation.<br />

1. Comply with NFPA 70.<br />

2. Provide control equipment complying with NEMA ICS 1, NEMA ICS 2, and NEMA ICS 6, with<br />

NFPA 70 Class 2 control circuit, maximum 24 V, ac or dc.<br />

B. Usage Classification: Electric operator and components capable of operating for not less than number of<br />

cycles per hour indicated for each door.<br />

C. Electric Motors: Comply with NEMA designation, temperature rating, service factor, enclosure type, and<br />

efficiency requirements specified in Division 11 Section "Common Motor Requirements for Equipment"<br />

unless otherwise indicated.<br />

1. Electrical Characteristics:<br />

a. Phase: 3-phase.<br />

b. Volts: 480 V.<br />

c. Hertz: 60.<br />

2. Motor Type and Controller: Reversible motor and controller (disconnect switch) for motor exposure<br />

indicated.<br />

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3. Motor Size: Minimum size as indicated. If not indicated, large enough to start, accelerate, and<br />

operate door in either direction from any position, at a speed not less than 8 in./sec. (203 mm/s)<br />

and not more than 12 in./sec. (305 mm/s) , without exceeding nameplate ratings or service factor.<br />

4. Operating Controls, Controllers (Disconnect Switches), Wiring Devices, and Wiring:<br />

Manufacturer's standard unless otherwise indicated.<br />

D. Emergency Manual Operation: Equip each electrically powered door with capability for emergency<br />

manual operation. Design manual mechanism so required force for door operation does not exceed 25 lbf<br />

(111 N) .<br />

E. Emergency Operation Disconnect Device: Equip operator with hand-operated disconnect mechanism for<br />

automatically engaging manual operator and releasing brake for emergency manual operation while<br />

disconnecting motor without affecting timing of limit switch. Mount mechanism so it is accessible from<br />

floor level. Include interlock device to automatically prevent motor from operating when emergency<br />

operator is engaged.<br />

F. Motor Removal: Design operator so motor may be removed without disturbing limit-switch adjustment and<br />

without affecting emergency manual operation.<br />

2.7 DOOR ASSEMBLY<br />

A. Insulated Service Door: Overhead coiling door formed with curtain of interlocking metal slats.<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

a. ACME Rolling Doors.<br />

b. Alpine Overhead Doors, Inc.<br />

c. C.H.I. Overhead Doors.<br />

d. Cookson Company.<br />

e. Cornell Iron Works, Inc.<br />

f. Dynamic Closures Corp.<br />

g. Lawrence Roll-Up Doors, Inc.<br />

h. Mahon Door <strong>Corporation</strong>.<br />

i. McKeon Rolling Steel Door Company, Inc.<br />

j. Metro Door.<br />

k. Overhead Door <strong>Corporation</strong>.<br />

l. QMI Security Solutions.<br />

m. Southwestern Steel Rolling Door Co.<br />

n. Wayne-Dalton Corp.<br />

o. Windsor Door.<br />

B. Operation Cycles: Not less than 100,000.<br />

C. Curtain R-Value: 4.5 deg F x h x sq. ft./Btu (0.792 K x sq. m/W) unless otherwise indicated.<br />

D. Door Curtain Material: Galvanized steel.<br />

E. Door Curtain Slats: Flat profile slats of 1-1/2-inch (38-mm) to 3-1/4-inch (83-mm) center-to-center height.<br />

1. Insulated-Slat Interior Facing: Metal.<br />

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F. Curtain Jamb Guides: Galvanized steel with exposed finish matching curtain slats<br />

G. Hood: Match curtain material and finish.<br />

1. Shape: Round.<br />

2. Mounting: Face of wall.<br />

H. Locking Devices: Equip door with locking device assembly.<br />

1. Locking Device Assembly: Single-jamb side locking bars, operable from inside with thumb turn,<br />

and outside with cylinder.<br />

I. Electric Door Operator:<br />

1. Usage Classification: Standard duty, up to 60 cycles per hour.<br />

2. Motor Exposure: Exterior, wet, and humid.<br />

3. Emergency Manual Operation: Push-up type.<br />

J. Door Finish:<br />

1. Baked-Enamel or Powder-Coated Finish: Color “French Grey” # GLC487 as manufactured by<br />

Glidden Paints.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Install overhead coiling doors and operating equipment complete with necessary hardware, anchors,<br />

inserts, hangers, and equipment supports; according to manufacturer's written instructions and as<br />

specified.<br />

B. Fire-Rated Doors: Install according to NFPA 80.<br />

C. Smoke-Control Doors: Install according to NFPA 80 and NFPA 105.<br />

D. Adjust hardware and moving parts to function smoothly so that doors operate easily, free of warp, twist, or<br />

distortion. Lubricate bearings and sliding parts as recommended by manufacturer. Adjust seals to provide<br />

weathertight fit around entire perimeter.<br />

3.2 DEMONSTRATION<br />

A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust,<br />

operate, and maintain overhead coiling doors.<br />

END OF SECTION 08331<br />

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SECTION 08390 – WATERTIGHT DOORS AND BARRIERS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Pedestrian Flood Door with frame and hardware.<br />

a. Exterior Pedestrian Doors at the Substation Room.<br />

2. Removable Plank Flood Barrier System<br />

a. Locations as indicated for Overhead Coiling Doors at the Substation Room.<br />

1.3 DESIGN / PERFORMANCE REQUIREMENTS<br />

A. Design watertight doors and planks to perform under hydrostatic loads (and hydrodynamic or other loads<br />

as specified) to control short-term load pressures indicated. All water pressure loads and operating loads<br />

are transferred to the building structure.<br />

B. Standard loading: Standard Flood Doors and Planks are designed for hydrostatic loading, and have no<br />

additional allowances included for hydrodynamic loads, wave loads or debris impact loads.<br />

C. Special loading: Design Flood Doors for hydrodynamic loads, wave loads, debris impact loads, or other<br />

uniform loads as indicated.<br />

D. Design Safety Factor for all watertight door Flood Door and Flood Plank Models of a minimum 2:1. Based<br />

on material ultimate yield strengths.<br />

E. Design Safety Factor for Anchors, minimum of 4:1 for cast-in-place concrete, or minimum of 6:1 for<br />

concrete masonry unit construction.<br />

F. FM Global Approval: Watertight Doors, Plank Systems and assemblies must be pre-approved by FM<br />

Global, designed and installed per FM Approval Class Number 2510 for Flood Abatement Equipment.<br />

1.4 SUBMITTALS<br />

A. Product Data: Manufacturer's data sheets for each type of product indicated including:<br />

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1. Preparation instructions and recommendations.<br />

2. Storage and handling requirements and recommendations.<br />

3. Installation instructions.<br />

B. Shop Drawings: Provide shop drawings showing layout, profiles, and product components, including<br />

anchorage, hardware, seals at adjacent materials and finishes. Include dimensional plans, applicable<br />

material specifications, elevations and sections detailing mounting and connections, and load diagrams.<br />

C. Calculations: Submit calculations approved by a qualified California licensed engineer, to verify the flood<br />

doors and plank systems have the ability to withstand the design loading.<br />

D. Manufacturer's Certificates: Certify products meet or exceed specified requirements.<br />

E. Closeout Submittals: Provide Operation and Maintenance data to include plank installation and removal<br />

instructions, methods for maintaining and storing installed products, precautions against cleaning<br />

materials and methods detrimental to finishes and performance.<br />

1.5 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Manufacturer must demonstrate a minimum of five years successful<br />

experience in design and manufacture of similar flood related closures. Upon request, provide supporting<br />

evidence including list of installations, descriptions, name and method of contact.<br />

B. Welder Qualifications: Welders Certified in accordance with American Welding Society Procedures: AWS-<br />

1-GMAW-S, WPS No. B2.004.90 for applicable material used in production of specified product.<br />

1.6 DELIVERY, STORAGE, AND HANDLING<br />

A. Store products in manufacturer's unopened packaging container with identification labels intact until ready<br />

for installation.<br />

B. Protect materials from exposure to moisture.<br />

C. Store materials in a dry, warm, ventilated weathertight location. If outdoor storage is required, block<br />

materials to store at an incline, to prevent pooling of any moisture and promote runoff. Tarp materials in a<br />

tent-like arrangement, elevated above the product with open sides to allow airflow. Store all other<br />

hardware in a dry controlled environment.<br />

D. Use caution when unloading and handling product to avoid bending, denting, crushing, or other damage to<br />

the product.<br />

E. When using forklifts, use forks of proper length to fully support product being moved. Consult shop<br />

drawings or consult with factory for proper lift points.<br />

1.7 PROJECT CONDITIONS<br />

A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by<br />

manufacturer for optimum results. Do not install products under environmental conditions outside<br />

manufacturer's absolute limits.<br />

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1.8 COORDINATION<br />

A. Coordinate Work with other operations and installation of adjacent materials to avoid damage.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Acceptable Manufacturer: PS DOORS, which is located at: 1150 S. 48th Street, Grand Forks, ND 58201;<br />

Toll Free Tel: 800-284-0623; Tel: 701-746-4519; Fax: 701-746-8340; Email: 4info@psdoors.com; Web:<br />

www.flooddoors.com<br />

B. Substitutions: Shall not be permitted without prior verification of the products and assembly of FM Global<br />

Approval as defined in article “DESIGN / PERFORMANCE REQUIREMENTS”.<br />

C. Obtain all watertight flood doors and flood plank assemblies from single manufacturer.<br />

2.2 EQUIPMENT<br />

A. Watertight Doors: Provide the following doors:<br />

1. Hinged Pedestrian Flood Door: Optional ADA Threshold PS Doors Model PD-520.<br />

2. Removable Plank Flood Barrier System: PS DOORS Model FP-530.<br />

B. Pedestrian Flood Doors:<br />

1. Sealing Requirements: Flood Door and gasket design shall provide an effective barrier against<br />

short-term high water situations, to the protection level indicated on Drawings.<br />

2. Operation: Provide with latching operable from one side only (typical).<br />

3. Mounting/Load Transfer: Anchor to existing structure. Flood Door designed for specified<br />

hydrostatic pressure (and other loads as specified) and will transfer loads to adjacent structure.<br />

4. Frames to be anchored utilizing mechanical, chemical or other anchor types as designed.<br />

Manufacturer to include all anchors, water-stop, and sealants, as designed.<br />

5. Loading Direction Selection:<br />

a. Standard: Positive Pressure Loading: (Direction of loading against flood door so as to<br />

further compress gaskets against flood door frame-"seating").<br />

6. Provide rectangular door opening with square corners to facilitate easy passage.<br />

7. Provide compression gasket which requires no inflation.<br />

C. Removable Plank Flood Barrier System:<br />

1. Sealing Requirements: Flood Plank and gasket design shall provide an effective plank against<br />

short-term high water situations, to the protection level indicated on Drawings.<br />

2. Operation: Provide with latching operable from one side only (typical).<br />

3. Mounting/Load Transfer: Anchor to existing structure. Flood Plank designed for specified<br />

hydrostatic pressure (and other loads as specified) and will transfer loads to adjacent structure.<br />

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4. Frames to be cast-in-place or anchored utilizing mechanical, chemical or other anchor types as<br />

designed. Manufacturer to include all anchors, water-stop, and sealants, as designed.<br />

5. Loading Direction Selection:<br />

a. Standard: Positive Pressure Loading: (Direction of loading against flood plank so as to<br />

further compress gaskets against flood plank frame-"seating").<br />

b. Optional: Reverse Pressure Loading: (Direction of loading against flood plank so as to<br />

force the flood plank away from the flood plank frame-"unseating").<br />

6. Provide rectangular door opening with square corners to facilitate easy passage.<br />

7. Provide compression gasket which requires no inflation.<br />

2.3 MATERIALS, PEDESTRIAN FLOOD DOOR<br />

A. Flood Door:<br />

1. Steel: Structural or formed steel shapes conforming to ASTM A 36; tubing conforming to ASTM A<br />

500 Grade B, ASTM A 513; bars conforming to ASTM A 36, M1020; of appropriate size and<br />

strength with welded construction.<br />

B. Panel Sheeting: Flood Door to be sheeted with steel sheeting or plate, Commercial Quality-Low Carbon<br />

ASTM-A-569, ASTM-A-366, ASTM-A-36 welded in place.<br />

C. Gaskets to be factory mounted to flood door assembly. Gaskets to be compressible rubber type, typically<br />

EPDM unless otherwise noted, and to be field replaceable.<br />

D. Frame to include jamb, head, and sill members for field locating and installation on structure. Jamb<br />

members to be designed and fabricated with appropriate material as required for the loading.<br />

1. Steel: Structural or formed steel shapes conforming to ASTM A 36 of appropriate size and strength<br />

with welded construction.<br />

E. Threshold: Aluminum: 6061 alloy ASTM B 209.<br />

F. Frame Mounting Hardware: Provide anchors, sealant, and water stop, as required.<br />

G. Operating Hardware: Provide hardware sized for the size and weight of the flood door and loads.<br />

Hardware to be factory located on jambs and door panels, as practical. All loads are transferred to<br />

building structure. Latching hardware to be as indicated on Drawings. Flood door panel to be factory<br />

prepared for applicable latching devices.<br />

H. Steel Shop Finish: Apply in accordance with manufacturer recommendations and instructions.<br />

1. Primer: One shop coat of manufacturer's standard shop primer (S-W Kemflash Primer E61-R-26).<br />

2. Finish: Two shop coats of Standard Industrial Enamel (S-W Industrial and Marine Coatings B54<br />

Series)<br />

I. Labeling. Each watertight door and frame will be individually identified for matched installation.<br />

J. Instruction Placard: Provide pictorial and written operation instruction placards on flood door.<br />

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2.4 MATERIALS, REMOVABLE PLANK FLOOD BARRIER SYSTEM<br />

A. Flood Plank: Aluminum Alloy.<br />

B. Gaskets to be factory mounted to flood plank assembly. Gaskets to be compressible rubber type, typically<br />

EPDM unless otherwise noted, and to be field replaceable.<br />

C. Frame to include jamb and sill members for field locating and installation on structure. Jamb members to<br />

be designed and fabricated with appropriate material as required for the loading.<br />

1. Aluminum of appropriate size and strength with welded or mechanical fastened construction.<br />

D. Threshold: Aluminum.<br />

E. Frame Mounting Hardware: Provide anchors, sealant, and water stop, as required.<br />

F. Operating Hardware: Provide hardware sized for the size and weight of the flood plank and loads.<br />

Hardware to be factory located on jambs and plank panels, as practical. All loads are transferred to<br />

building structure. Latching hardware to be as indicated on Drawings. Flood plank panel to be factory<br />

prepared for applicable latching devices.<br />

G. Aluminum products to be mill finish, welds are ground smooth, not polished, and are factory acid washed,<br />

neutralized and rinsed.<br />

H. Labeling. Each watertight plank and frame will be individually identified for matched installation.<br />

I. Instruction Placard: Provide pictorial and written operation instruction placards on flood plank.<br />

2.5 FABRICATION<br />

A. Fit and shop assemble items in largest practical sections, for delivery to site.<br />

B. Fabricate items with joints tightly fitted and secured.<br />

C. Supply components required for anchorage of fabrications. Fabricate anchors and related components of<br />

same material and finish as fabrication, except where specifically noted otherwise.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Do not begin installation until substrates have been properly prepared.<br />

B. If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory<br />

preparation before proceeding.<br />

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3.2 PREPARATION<br />

A. Clean surfaces thoroughly prior to installation.<br />

B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for<br />

the substrate under the project conditions.<br />

3.3 INSTALLATION<br />

A. Install in accordance with manufacturer's installations instructions, approved shop drawings, shipping,<br />

handling, and storage instructions, and product carton instructions for installation.<br />

B. Frames shall be installed level, square, plumb, and rigid.<br />

C. Sealants, water-stop, and grouting to be applied per product application directions and in accordance with<br />

manufacturer's instructions.<br />

D. Field Grouting to be completed by appropriate personnel, and in accordance with product application<br />

directions and manufacturer's instructions.<br />

E. Tolerances: All dimensional requirements must be in accordance with manufacturer's installation<br />

instructions and shop drawings.<br />

F. Field Testing:<br />

1. Perform visual dry test for gasket alignment, continuity contact and pre-compression.<br />

2. Construct temporary water barrier and test installed flood barrier.<br />

3.4 FIELD QUALITY CONTROL<br />

A. Manufacturers representative to verify that installation of assembly and that the perimeter conditions are in<br />

conformance to the manufacturer's recommendations.<br />

B. Products to be operated and field verified including the sealing surfaces to assure that they maintain<br />

contact at the correct sealing points.<br />

C. Verify that latching assemblies operate freely and correctly.<br />

D. Verify all anchorage is in accordance with manufacture's installation instructions and applicable data<br />

sheets.<br />

3.5 CLEANING<br />

A. Repair or replace damaged installed products or components.<br />

B. Clean all sealing surfaces.<br />

C. Touch up damaged finish.<br />

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3.6 PROTECTION<br />

A. Protect installed products until completion of project.<br />

B. Touch-up, repair or replace damaged products before Substantial Completion.<br />

END OF SECTION 08390<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 08411 - ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Exterior storefront framing.<br />

2. Exterior manual-swing entrance doors.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. General Performance: Aluminum-framed systems shall withstand the effects of the following performance<br />

requirements without exceeding performance criteria or failure due to defective manufacture, fabrication,<br />

installation, or other defects in construction:<br />

1. Movements of supporting structure indicated on Drawings including, but not limited to, story drift<br />

and deflection from uniformly distributed and concentrated live loads.<br />

2. Dimensional tolerances of building frame and other adjacent construction.<br />

3. Failure includes the following:<br />

a. Deflection exceeding specified limits.<br />

b. Thermal stresses transferring to building structure.<br />

c. Framing members transferring stresses, including those caused by thermal and structural<br />

movements to glazing.<br />

d. Noise or vibration created by wind and by thermal and structural movements.<br />

e. Loosening or weakening of fasteners, attachments, and other components.<br />

f. Failure of operating units.<br />

B. Delegated Design: Design aluminum-framed systems, including comprehensive engineering analysis by a<br />

qualified California licensed professional engineer, using performance requirements and design criteria<br />

indicated.<br />

1. Wind Loads: Entrances and storefronts shall withstand the effects of uniform pressure (velocity<br />

pressure) acting inward and outward wind loads wind loads determined according to SEI/ASCE 7<br />

2. Seismic Performance: Entrances and storefronts shall withstand the effects of earthquake motions<br />

determined according to SEI/ASCE 7.<br />

C. Deflection of Framing Members:<br />

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1. Depending on Project conditions, more stringent deflection criteria may be required than are<br />

specified in two subparagraphs below; see "Seismic Loads" Article in the Evaluations. First option<br />

in first subparagraph is based on the 2003 IBC recommendations for framing members supporting<br />

glass. Second option is based on AAMA TIR-A11 recommendations.<br />

2. First option in subparagraph below is based on typical deflection criteria for glass. Second option<br />

is based on GANA's "Glazing Manual."<br />

3. Deflection Parallel to Glazing Plane: Limited to L/360 of clear span or 1/8 inch, whichever is<br />

smaller.<br />

D. Structural-Test Performance: Provide aluminum-framed systems tested according to ASTM E 330 as<br />

follows:<br />

1. When tested at 150 percent of positive and negative wind-load design pressures, systems,<br />

including anchorage, do not evidence material failures, structural distress, and permanent<br />

deformation of main framing members exceeding 0.2 percent of span.<br />

2. Test Durations: 10 seconds.<br />

E. Air Infiltration: Provide aluminum-framed systems with maximum air leakage through fixed glazing and<br />

framing areas of 0.06 cfm/sq. ft. of fixed wall area when tested according to ASTM E 283 at a minimum<br />

static-air-pressure difference of 1.57 lbf/sq. ft.<br />

F. Water Penetration under Static Pressure: Provide aluminum-framed systems that do not evidence water<br />

penetration through fixed glazing and framing areas when tested according to ASTM E 331 at a minimum<br />

static-air-pressure difference of 20 percent of positive wind-load design pressure, but not less than 6.24<br />

lbf/sq. ft.<br />

1.4 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: For aluminum-framed systems. Include plans, elevations, sections, details, and<br />

attachments to other work.<br />

1. Include details of provisions for system expansion and contraction and for drainage of moisture in<br />

the system to the exterior.<br />

C. Samples: For each type of exposed finish required.<br />

D. Other Action Submittals:<br />

1. Entrance Door Hardware Schedule: Prepared by or under the supervision of supplier, detailing<br />

fabrication and assembly of entrance door hardware, as well as procedures and diagrams.<br />

E. Delegated-Design Submittal: For aluminum-framed systems indicated to comply with performance<br />

requirements and design criteria, including analysis data signed and sealed by the qualified California<br />

licensed professional engineer responsible for their preparation.<br />

F. Product test reports.<br />

G. Field quality-control reports.<br />

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H. Maintenance data.<br />

I. Warranties: Sample of special warranties.<br />

1.5 QUALITY ASSURANCE<br />

A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved for<br />

installation of units required for this Project.<br />

B. Testing Agency Qualifications: Qualified according to ASTM E 699 for testing indicated.<br />

C. Engineering Responsibility: Prepare data for aluminum-framed systems, including Shop Drawings, based<br />

on testing and engineering analysis of manufacturer's standard units in systems similar to those indicated<br />

for this Project.<br />

D. Product Options: Information on Drawings and in Specifications establishes requirements for systems'<br />

aesthetic effects and performance characteristics. Aesthetic effects are indicated by dimensions,<br />

arrangements, alignment, and profiles of components and assemblies as they relate to sightlines, to one<br />

another, and to adjoining construction. Performance characteristics are indicated by criteria subject to<br />

verification by one or more methods including preconstruction testing, field testing, and in-service<br />

performance.<br />

E. Accessible Entrances: Comply with applicable provisions in the U.S. Architectural & Transportation<br />

Barriers Compliance Board's ADA-ABA Accessibility Guidelines and ICC/ANSI A117.1.<br />

F. Source Limitations for Aluminum-Framed Systems: Obtain from single source from single manufacturer.<br />

G. Preinstallation Conference: Conduct conference at Project site.<br />

1.6 WARRANTY<br />

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace<br />

components of aluminum-framed systems that do not comply with requirements or that fail in materials or<br />

workmanship within specified warranty period.<br />

1. Warranty Period: 10 years from date of Substantial Completion.<br />

B. Special Finish Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace<br />

components on which finishes do not comply with requirements or that fail in materials or workmanship<br />

within specified warranty period. Warranty does not include normal weathering.<br />

1. Warranty Period: 10 years from date of Substantial Completion.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

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1. Arcadia, Inc.<br />

2. Arch Aluminum & Glass Co., Inc.<br />

3. CMI Architectural.<br />

4. Commercial Architectural Products, Inc.<br />

5. EFCO <strong>Corporation</strong>.<br />

6. Kawneer North America; an Alcoa company.<br />

7. Leed Himmel Industries, Inc.<br />

8. Pittco Architectural Metals, Inc.<br />

9. TRACO.<br />

10. Tubelite.<br />

11. United States Aluminum.<br />

12. Vistawall Architectural Products; The Vistawall Group; a Bluescope Steel company.<br />

13. YKK AP America Inc.<br />

2.2 MATERIALS<br />

A. Aluminum: Alloy and temper recommended by manufacturer for type of use and finish indicated.<br />

1. Sheet and Plate: ASTM B 209.<br />

2. Extruded Bars, Rods, Profiles, and Tubes: ASTM B 221.<br />

3. Extruded Structural Pipe and Tubes: ASTM B 429.<br />

4. Structural Profiles: ASTM B 308/B 308M.<br />

5. Welding Rods and Bare Electrodes: AWS A5.10/A5.10M.<br />

B. Steel Reinforcement: Manufacturer's standard zinc-rich, corrosion-resistant primer, complying with SSPC-<br />

PS Guide No. 12.00; applied immediately after surface preparation and pretreatment. Select surface<br />

preparation methods according to recommendations in SSPC-SP COM and prepare surfaces according to<br />

applicable SSPC standard.<br />

1. Structural Shapes, Plates, and Bars: ASTM A 36/A 36M.<br />

2. Cold-Rolled Sheet and Strip: ASTM A 1008/A 1008M.<br />

3. Hot-Rolled Sheet and Strip: ASTM A 1011/A 1011M.<br />

2.3 FRAMING SYSTEMS<br />

A. Framing Members: Manufacturer's standard extruded-aluminum framing members of thickness required<br />

and reinforced as required to support imposed loads.<br />

1. <strong>Construction</strong>: Thermally broken.<br />

2. Glazing System: Retained mechanically with gaskets on four sides.<br />

3. Glazing Plane: Front.<br />

B. Brackets and Reinforcements: Manufacturer's standard high-strength aluminum with nonstaining,<br />

nonferrous shims for aligning system components.<br />

C. Fasteners and Accessories: Manufacturer's standard corrosion-resistant, nonstaining, nonbleeding<br />

fasteners and accessories compatible with adjacent materials.<br />

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1. Use self-locking devices where fasteners are subject to loosening or turning out from thermal and<br />

structural movements, wind loads, or vibration.<br />

2. Reinforce members as required to receive fastener threads.<br />

D. Concealed Flashing: Manufacturer's standard corrosion-resistant, nonstaining, nonbleeding flashing<br />

compatible with adjacent materials.<br />

E. Framing System Gaskets and Sealants: Manufacturer's standard, recommended by manufacturer for joint<br />

type.<br />

2.4 GLAZING SYSTEMS<br />

A. Glazing: As specified in Division 8 Section "Glazing."<br />

B. Glazing Gaskets: Manufacturer's standard compression types; replaceable, molded or extruded, of profile<br />

and hardness required to maintain watertight seal.<br />

C. Spacers and Setting Blocks: Manufacturer's standard elastomeric type.<br />

2.5 ENTRANCE DOOR SYSTEMS<br />

A. Entrance Doors: Manufacturer's standard glazed entrance doors for manual-swing operation.<br />

1. Door <strong>Construction</strong>: 1-3/4-inch overall thickness, with minimum 0.125-inch- thick, extrudedaluminum<br />

tubular rail and stile members. Mechanically fasten corners with reinforcing brackets<br />

that are deeply penetrated and fillet welded or that incorporate concealed tie rods.<br />

2. Door Design: Medium stile; 3-1/2-inch nominal width.<br />

a. Accessible Doors: Smooth surfaced for width of door in area within 10 inches above floor or<br />

ground plane.<br />

3. Glazing Stops and Gaskets: Beveled, snap-on, extruded-aluminum stops and preformed gaskets.<br />

2.6 ENTRANCE DOOR HARDWARE<br />

A. Entrance Door Hardware: As specified in Division 8 Section "Door Hardware” unless otherwise indicated<br />

herein.<br />

B. General: Provide entrance door hardware and entrance door hardware sets indicated in door and frame<br />

schedule for each entrance door to comply with requirements in this Section.<br />

1. Entrance Door Hardware Sets: Provide quantity, item, size, finish or color indicated, and products<br />

complying with BHMA standard referenced.<br />

2. Sequence of Operation: Provide electrified door hardware function, sequence of operation, and<br />

interface with other building control systems indicated.<br />

3. Opening-Force Requirements:<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

a. Egress Doors: Not more than 15 lbf to release the latch and not more than 30 lbf to set the<br />

door in motion and not more than 15 lbf to open the door to its minimum required width.<br />

b. Latches and Exit Devices: Not more than 15 lbf required to release latch.<br />

C. Pivot Hinges: BHMA A156.4, Grade 1.<br />

1. Offset-Pivot Hinges: Provide top, bottom, and intermediate offset pivots at each door leaf.<br />

D. Butt Hinges: BHMA A156.1, Grade 1, radius corner.<br />

1. Nonremovable Pins: Provide set screw in hinge barrel that, when tightened into a groove in hinge<br />

pin, prevents removal of pin while entrance door is closed.<br />

2. Exterior Hinges: Stainless steel, with stainless-steel pin.<br />

3. Quantities:<br />

a. For doors up to 87 inches high, provide 3 hinges per leaf.<br />

b. For doors more than 87 and up to 120 inches high, provide 4 hinges per leaf.<br />

E. Continuous-Gear Hinges: Manufacturer's standard with stainless-steel bearings between knuckles,<br />

fabricated to full height of door and frame.<br />

F. Mortise Auxiliary Locks: BHMA A156.5, Grade 1.<br />

G. Automatic and Self-Latching Flush Bolts: BHMA A156.3, Grade 1.<br />

H. Panic Exit Devices: BHMA A156.3, Grade 1, listed and labeled by a testing and inspecting agency<br />

acceptable to authorities having jurisdiction, for panic protection, based on testing according to UL 305.<br />

I. Cylinders: BHMA A156.5, Grade 1.<br />

1. Keying: Master key system. Permanently inscribe each key with a visual key control number and<br />

include notation to be furnished by Owner.<br />

J. Strikes: Provide strike with black-plastic dust box for each latch or lock bolt; fabricated for aluminum<br />

framing.<br />

K. Operating Trim: BHMA A156.6.<br />

L. Removable Mullions: BHMA A156.3, extruded aluminum.<br />

1. When used with panic exit devices, provide removable mullions listed and labeled by a testing and<br />

inspecting agency acceptable to authorities having jurisdiction, for panic protection, based on<br />

testing according to UL 305. Use only mullions that have been tested with exit devices to be used.<br />

M. Closers: BHMA A156.4, Grade 1, with accessories required for a complete installation, sized as required<br />

by door size, exposure to weather, and anticipated frequency of use; adjustable to meet field conditions<br />

and requirements for opening force.<br />

N. Concealed Overhead Holders: BHMA A156.8, Grade 1.<br />

O. Surface-Mounted Holders: BHMA A156.16, Grade 1.<br />

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P. Door Stops: BHMA A156.16, Grade 1, floor or wall mounted, as appropriate for door location indicated,<br />

with integral rubber bumper.<br />

Q. Weather Stripping: Manufacturer's standard replaceable components.<br />

R. Weather Sweeps: Manufacturer's standard exterior-door bottom sweep with concealed fasteners on<br />

mounting strip.<br />

S. Silencers: BHMA A156.16, Grade 1.<br />

T. Thresholds: BHMA A156.21, raised thresholds beveled with a slope of not more than 1:2, with maximum<br />

height of 1/2 inch.<br />

2.7 ACCESSORY MATERIALS<br />

A. Bituminous Paint: Cold-applied, asphalt-mastic paint complying with SSPC-Paint 12 requirements except<br />

containing no asbestos; formulated for 30-mil thickness per coat.<br />

2.8 FABRICATION<br />

A. Form or extrude aluminum shapes before finishing.<br />

B. Weld in concealed locations to greatest extent possible to minimize distortion or discoloration of finish.<br />

Remove weld spatter and welding oxides from exposed surfaces by descaling or grinding.<br />

C. Framing Members, General: Fabricate components that, when assembled, have the following<br />

characteristics:<br />

1. Profiles that are sharp, straight, and free of defects or deformations.<br />

2. Accurately fitted joints with ends coped or mitered.<br />

3. Means to drain water passing joints, condensation within framing members, and moisture migrating<br />

within the system to exterior.<br />

4. Physical and thermal isolation of glazing from framing members.<br />

5. Accommodations for thermal and mechanical movements of glazing and framing to maintain<br />

required glazing edge clearances.<br />

6. Provisions for field replacement of glazing from interior for vision glass and exterior for spandrel<br />

glazing or metal panels.<br />

7. Fasteners, anchors, and connection devices that are concealed from view to greatest extent<br />

possible.<br />

D. Mechanically Glazed Framing Members: Fabricate for flush glazing without projecting stops.<br />

E. Entrance Door Frames: Reinforce as required to support loads imposed by door operation and for<br />

installing entrance door hardware.<br />

F. Entrance Doors: Reinforce doors as required for installing entrance door hardware.<br />

G. Entrance Door Hardware Installation: Factory install entrance door hardware to the greatest extent<br />

possible. Cut, drill, and tap for factory-installed entrance door hardware before applying finishes.<br />

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H. After fabrication, clearly mark components to identify their locations in Project according to Shop<br />

Drawings.<br />

2.9 ALUMINUM FINISHES<br />

A. Baked-Enamel or Powder-Coat Finish: AAMA 2603 except with a minimum dry film thickness of 1.5 mils<br />

(0.04 mm), medium gloss.<br />

1. Security Building Color: “French Grey” color # GLN47 as manufactured by Glidden Paints.<br />

2. Metroplex Tenant Improvements Color: Match Existing.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. General:<br />

1. Comply with manufacturer's written instructions.<br />

2. Do not install damaged components.<br />

3. Fit joints to produce hairline joints free of burrs and distortion.<br />

4. Rigidly secure nonmovement joints.<br />

5. Install anchors with separators and isolators to prevent metal corrosion and electrolytic<br />

deterioration.<br />

6. Seal joints watertight unless otherwise indicated.<br />

B. Metal Protection:<br />

1. Where aluminum will contact dissimilar metals, protect against galvanic action by painting contact<br />

surfaces with primer or applying sealant or tape, or by installing nonconductive spacers as<br />

recommended by manufacturer for this purpose.<br />

2. Where aluminum will contact concrete or masonry, protect against corrosion by painting contact<br />

surfaces with bituminous paint.<br />

C. Install components to drain water passing joints, condensation occurring within framing members, and<br />

moisture migrating within the system to exterior.<br />

D. Set continuous sill members and flashing in full sealant bed as specified in Division 7 Section "Joint<br />

Sealants" to produce weathertight installation.<br />

E. Install components plumb and true in alignment with established lines and grades, and without warp or<br />

rack.<br />

F. Install glazing as specified in Division 8 Section "Glazing."<br />

G. Entrance Doors: Install doors to produce smooth operation and tight fit at contact points.<br />

1. Exterior Doors: Install to produce weathertight enclosure and tight fit at weather stripping.<br />

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2. Field-Installed Entrance Door Hardware: Install surface-mounted entrance door hardware<br />

according to entrance door hardware manufacturers' written instructions using concealed fasteners<br />

to greatest extent possible.<br />

3.2 FIELD QUALITY CONTROL<br />

A. Testing Agency: Engage a qualified independent testing and inspecting agency to perform field tests and<br />

inspections.<br />

B. Testing Services: Testing and inspecting of representative areas to determine compliance of installed<br />

systems with specified requirements shall take place as follows. Do not proceed with installation of the<br />

next area until test results for previously completed areas show compliance with requirements.<br />

1. Water Spray Test: Before installation of interior finishes has begun, areas designated by Architect<br />

shall be tested according to AAMA 501.2 and shall not evidence water penetration.<br />

a. Test Area: Each individual Entrance system.<br />

C. Repair or remove work if test results and inspections indicate that it does not comply with specified<br />

requirements.<br />

D. Additional testing and inspecting, at Contractor's expense, will be performed to determine compliance of<br />

replaced or additional work with specified requirements.<br />

E. Aluminum-framed assemblies will be considered defective if they do not pass tests and inspections.<br />

F. Prepare test and inspection reports.<br />

3.3 ENTRANCE DOOR HARDWARE SETS<br />

A. Provide and Install Entrance Door Hardware Sets in accordance with Division 8, Section “Door Hardware”<br />

and as indicated on the Drawings and Schedules.<br />

END OF SECTION 08411<br />

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SECTION 08520 - ALUMINUM WINDOWS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes fixed aluminum-framed Windows.<br />

1. Interior and Exterior Windows.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. General: Provide aluminum windows capable of complying with performance requirements indicated,<br />

based on testing manufacturer's windows that are representative of those specified, and that are of<br />

minimum test size required by AAMA/WDMA 101/I.S.2/NAFS.<br />

B. Structural Performance: Provide aluminum windows capable of withstanding the effects of the following<br />

loads, based on testing units representative of those indicated for Project that pass<br />

AAMA/WDMA 101/I.S.2/NAFS, Uniform Load Structural Test:<br />

1. Design Wind Loads: Determine design wind loads applicable to Project from basic wind speed<br />

indicated in miles per hour at 33 feet above grade, according to ASCE 7, Section 6.5, "Method 2-<br />

Analytical Procedure," based on mean roof heights above grade indicated on Drawings.<br />

a. Basic Wind Speed: 85 mph.<br />

b. Importance Factor: 1.0.<br />

c. Exposure Category: D.<br />

2. Deflection: Design glass framing system to limit lateral deflections of glass edges to less than<br />

1/175 of glass-edge length or 3/4 inch,<br />

whichever is less, at design pressure based on testing<br />

performed according to AAMA/WDMA 101/I.S.2/NAFS, Uniform Load Deflection Test or structural<br />

computations.<br />

C. Windborne-Debris Resistance: Provide glazed windows capable of resisting impact from windborne<br />

debris, based on the pass/fail criteria as determined from testing glazed windows identical to those<br />

specified, according to ASTM E 1886 and testing information in ASTM E 1996 or AAMA 506 and<br />

requirements of authorities having jurisdiction.<br />

D. Thermal Movements: Provide aluminum windows, including anchorage, that allow for thermal movements<br />

resulting from the following maximum change (range) in ambient and surface temperatures by preventing<br />

buckling, opening of joints, overstressing of components, failure of joint sealants, failure of connections,<br />

and other detrimental effects. Base engineering calculation on surface temperatures of materials due to<br />

both solar heat gain and nighttime-sky heat loss.<br />

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1. Temperature Change (Range): 120 deg F, ambient; 180 deg F material surfaces.<br />

1.4 SUBMITTALS<br />

A. Product Data: For each type of aluminum window indicated.<br />

B. Shop Drawings: Include plans, elevations, sections, details, hardware, attachments to other work,<br />

operational clearances, and installation details<br />

C. Samples: For each exposed finish.<br />

D. Product Schedule: Use same designations indicated on Drawings.<br />

E. Field quality-control test reports.<br />

F. Product test reports.<br />

G. Maintenance data.<br />

1.5 QUALITY ASSURANCE<br />

A. Installer: A qualified installer, approved by manufacturer to install manufacturer's products.<br />

B. Glazing Publications: Comply with published recommendations of glass manufacturers and with GANA's<br />

"Glazing Manual" unless more stringent requirements are indicated.<br />

C. Mockups: Build mockups to verify selections made under sample submittals and to demonstrate aesthetic<br />

effects and set quality standards for materials and execution.<br />

D. Preinstallation Conference: Conduct conference at Project site.<br />

1.6 WARRANTY<br />

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace<br />

aluminum windows that fail in materials or workmanship within specified warranty period.<br />

1. Failures include, but are not limited to, the following:<br />

a. Failure to meet performance requirements.<br />

b. Structural failures including excessive deflection, water leakage, air infiltration, or<br />

condensation.<br />

c. Faulty operation of movable sash and hardware.<br />

d. Deterioration of metals, other materials, and metal finishes beyond normal weathering.<br />

e. Failure of insulating glass.<br />

2. Warranty Period:<br />

a. Window: Three years from date of Substantial Completion.<br />

b. Glazing: 10 years from date of Substantial Completion.<br />

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PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

c. Metal Finish: 10 years from date of Substantial Completion.<br />

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

1. All Seasons Windows & Doors; All Seasons Commercial Division, Inc.<br />

2. Boyd Aluminum Manufacturing.<br />

3. Custom Window Company.<br />

4. DeSCo Windows.<br />

5. EFCO <strong>Corporation</strong>.<br />

6. EXTECH Exterior Technologies, Inc.<br />

7. Fleetwood Aluminum Products, Inc.<br />

8. Gerkin Windows and Doors.<br />

9. Graham Architectural Products Corp.<br />

10. Kawneer; an Alcoa Company.<br />

11. Mannix; a division of Interstate Window Corp.<br />

12. Peerless Products Inc.<br />

13. Thermal Windows, Inc.<br />

14. TRACO.<br />

15. Wausau Window and Wall Systems.<br />

16. Winco Window Company.<br />

17. Window Technologies, Inc.; Century Manufacturing, Inc.<br />

18. YKK AP America Inc.<br />

2.2 WINDOW<br />

A. Window Type: Fixed.<br />

B. Comply with AAMA/WDMA 101/I.S.2/NAFS.<br />

1. Performance Class: C-40.<br />

C. Condensation-Resistance Factor (CRF): Provide aluminum windows tested for thermal performance<br />

according to AAMA 1503, showing a CRF of 50.<br />

D. Thermal Transmittance: Provide aluminum windows with a whole-window, U-factor maximum indicated at<br />

15-mph exterior wind velocity and winter condition temperatures when tested according to AAMA 1503.<br />

1. U-Factor:<br />

0.60 Btu/sq. ft. x h x deg F or less.<br />

E. Solar Heat-Gain Coefficient (SHGC): Provide aluminum windows with a whole-window SHGC maximum<br />

of 0.40, determined according to NFRC 200 procedures.<br />

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2.3 GLAZING<br />

A. Glass and Glazing Materials: Refer to Division 8 Section "Glazing" for glass units and glazing<br />

requirements applicable to glazed aluminum window units.<br />

B. Glass complying with Division 8 Section "Glazing."<br />

C. Glazing System: Manufacturer's standard factory-glazing system as indicated in Division 8 Section<br />

"Glazing."<br />

2.4 FABRICATION<br />

A. Fabricate aluminum windows that are reglazable without dismantling sash or ventilator framing.<br />

B. Weather Stripping: Provide full-perimeter weather stripping for each operable sash and ventilator.<br />

C. Weep Holes: Provide weep holes and internal passages to conduct infiltrating water to exterior.<br />

D. Provide water-shed members above side-hinged ventilators and similar lines of natural water penetration.<br />

E. Mullions: Provide mullions and cover plates as shown, matching window units, complete with anchors for<br />

support to structure and installation of window units. Allow for erection tolerances and provide for<br />

movement of window units due to thermal expansion and building deflections, as indicated. Provide<br />

mullions and cover plates capable of withstanding design loads of window units.<br />

F. Subframes: Provide subframes with anchors for window units as shown, of profile and dimensions<br />

indicated but not less than 0.062-inch- (1.6-mm-) thick extruded aluminum. Miter or cope corners, and<br />

weld and dress smooth with concealed mechanical joint fasteners. Finish to match window units. Provide<br />

subframes capable of withstanding design loads of window units.<br />

G. Glazing Stops: Provide snap-on glazing stops coordinated with Division 8 Section "Glazing" and glazing<br />

system indicated. Provide glazing stops to match sash and ventilator frames.<br />

2.5 ALUMINUM FINISHES<br />

A. Aluminum Anodic Finish: Class II, clear anodic coating complying with AAMA 611.<br />

1. Location: Interior Windows.<br />

B. Baked-Enamel Finish: Thermosetting, modified-acrylic or polyester enamel primer/topcoat system<br />

complying with AAMA 2604 except with a minimum dry film thickness of 1.5 mils (0.04 mm) , medium<br />

gloss.<br />

1. Exterior Window Color: “French Grey” color # GLN47 as manufactured by Glidden Paints.<br />

2. Interior Window Color: Clear Anodized, unless otherwise indicated.<br />

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PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Comply with Drawings, Shop Drawings, and manufacturer's written instructions for installing windows,<br />

hardware, accessories, and other components.<br />

B. Install windows level, plumb, square, true to line, without distortion or impeding thermal movement,<br />

anchored securely in place to structural support, and in proper relation to wall flashing and other adjacent<br />

construction.<br />

C. Set sill members in bed of sealant or with gaskets, as indicated, for weathertight construction.<br />

D. Install windows and components to drain condensation, water penetrating joints, and moisture migrating<br />

within windows to the exterior.<br />

E. Separate aluminum and other corrodible surfaces from sources of corrosion or electrolytic action at points<br />

of contact with other materials.<br />

F. Adjust operating sashes and ventilators, screens, hardware, and accessories for a tight fit at contact points<br />

and weather stripping for smooth operation and weathertight closure. Lubricate hardware and moving<br />

parts.<br />

G. Clean aluminum surfaces immediately after installing windows. Avoid damaging protective coatings and<br />

finishes. Remove excess sealants, glazing materials, dirt, and other substances.<br />

H. Clean factory-glazed glass immediately after installing windows. Comply with manufacturer's written<br />

recommendations for final cleaning and maintenance. Remove nonpermanent labels, and clean surfaces.<br />

I. Remove and replace glass that has been broken, chipped, cracked, abraded, or damaged during<br />

construction period.<br />

3.2 FIELD QUALITY CONTROL<br />

A. Testing Agency: Engage a qualified testing agency to perform tests and inspections and prepare test<br />

reports.<br />

1. Testing and inspecting agency will interpret tests and state in each report whether tested work<br />

complies with or deviates from requirements.<br />

B. Testing Services: Testing and inspecting of installed windows shall take place as follows:<br />

1. Testing Methodology: Testing of windows for air infiltration and water resistance shall be<br />

performed according to AAMA 502, Test Method A, by applying same test pressures required to<br />

determine compliance with AAMA/WDMA 101/I.S.2/NAFS in Part 1 "Performance Requirements"<br />

Article.<br />

2. Testing Extent: Three windows as selected by Architect and a qualified independent testing and<br />

inspecting agency. Windows shall be tested immediately after installation.<br />

3. Test Reports: Shall be prepared according to AAMA 502.<br />

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C. Remove and replace non-complying aluminum window and retest as specified above.<br />

D. Additional testing and inspecting, at Contractor's expense, will be performed to determine compliance of<br />

replaced or additional work with specified requirements.<br />

END OF SECTION 08520<br />

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SECTION 08620 - UNIT SKYLIGHTS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Self-flashing unit skylights with integral curbs.<br />

1.3 PREINSTALLATION MEETINGS<br />

A. Preinstallation Conference: Conduct conference at Project site.<br />

1.4 SUBMITTALS<br />

A. Product Data: For each type of unit skylight.<br />

1. Include construction details, material descriptions, dimensions of individual components and<br />

profiles, and finishes for unit skylights.<br />

B. Shop Drawings: For unit skylight work.<br />

1. Include plans, elevations, sections, details, and connections to supporting structure and other<br />

adjoining work.<br />

C. Aluminum Finish Samples: For each type of exposed finish required, in a representative section of each<br />

unit skylight in manufacturer's standard size.<br />

D. Glazing Samples: For each color and finish of glazing indicated, 12 inches (300 mm) square and of same<br />

thickness indicated for the final Work.<br />

E. Product Schedule: For unit skylights. Use same designations indicated on Drawings.<br />

F. Qualification Data: For qualified Installer and manufacturer.<br />

G. Product Test Reports: For each type and size of unit skylight, for tests performed within the last four years<br />

by a qualified testing agency. Test results based on testing of smaller unit skylights than specified will not<br />

be accepted.<br />

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H. FM Global Approval: Certification of approval for each type of unit skylight. Unit skylights are part of the<br />

required FM Approved roof system.<br />

I. Field quality-control reports.<br />

J. Sample Warranty: For special warranty.<br />

K. Maintenance Data: For unit skylights to include in maintenance manuals.<br />

1.5 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: A manufacturer capable of fabricating unit skylights that meet or exceed<br />

performance requirements indicated and of documenting this performance by inclusion in lists and by<br />

labels, test reports, and calculations.<br />

B. Installer Qualifications: An installer acceptable to unit skylight manufacturer for installation of units<br />

required for this Project.<br />

1.6 WARRANTY<br />

A. Special Warranty: Manufacturer agrees to repair or replace components of unit skylights that fail in<br />

materials or workmanship within specified warranty period.<br />

1. Failures include, but are not limited to, the following:<br />

a. Uncontrolled water leakage.<br />

b. Deterioration of metals, metal finishes, and other materials beyond normal weathering.<br />

c. Yellowing of acrylic glazing.<br />

d. Breakage of polycarbonate glazing.<br />

e. Deterioration of insulating-glass hermetic seal.<br />

2. Warranty Period: Five years from date of Substantial Completion.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Product: Provide Signature Series Fixed Industrial Skylight and Safety Guard as manufactured by<br />

Sunoptics unless otherwise indicated.<br />

2.2 PERFORMANCE REQUIREMENTS<br />

A. Unit Skylight Standard: Comply with AAMA/WDMA/CSA 101/I.S.2/A440 for definitions and minimum<br />

standards of performance, materials, components, accessories, and fabrication unless more stringent<br />

requirements are indicated.<br />

1. Performance Class and Grade: Class CW-PG 50.<br />

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2. Certification: AAMA-, WDMA-, or CSA-certified unit skylights with label attached to each.<br />

B. Thermal Transmittance: NFRC 100 maximum U-factor of 0.30 Btu/sq. ft. x h x deg F (1.71 W/sq. m x K) .<br />

C. Solar Heat-Gain Coefficient (SHGC): NFRC 200 maximum SHGC of 0.51.<br />

D. Windborne-Debris-Impact Resistance: Provide unit skylights that pass enhanced-protection testing<br />

requirements in ASTM E 1996 for Wind Zone 4 when tested according to ASTM E 1886. Test specimens<br />

shall be no smaller in width and length than unit skylights indicated for use on Project and shall be<br />

installed in same manner as unit skylights indicated for use on Project.<br />

1. Small-Missile Test: For unit skylights located more than 30 feet (9.1 m) above grade.<br />

2. Large-Missile Test: For all unit skylights regardless of height above grade.<br />

2.3 UNIT SKYLIGHTS<br />

A. General: Provide factory-assembled unit skylights that include glazing, extruded-aluminum glazing<br />

retainers, gaskets, and inner frames and that are capable of withstanding performance requirements<br />

indicated.<br />

B. Unit Shape and Size: As indicated.<br />

C. Polycarbonate Glazing: Thermoformable, extruded monolithic sheets, UV resistant, burglar-resistance<br />

rated according to UL 972, and with average impact strength of 12 to 16 ft-lb/in. (640 to 854 J/m) of width<br />

when tested according to ASTM D 256, Test Method A (Izod).<br />

1. Single-Glazing Profile: Dome, 25 percent rise.<br />

a. Thickness: Not less than thickness required to exceed performance requirements.<br />

b. Color: High White.<br />

2. Self-Ignition Temperature: 650 deg F (343 deg C) or more for plastic sheets in thickness indicated<br />

when tested according to ASTM D 1929.<br />

3. Smoke-Production Characteristics: Smoke-developed index of 450 or less when tested according<br />

to ASTM E 84, and smoke density of 75 or less when tested according to ASTM D 2843<br />

4. Burning Characteristics: Tested according to ASTM D 635. Class CC1, burning extent of 1 inch<br />

(25 mm) or less for nominal thickness of 0.060 inch (1.5 mm) or thickness indicated for use.<br />

D. Glazing Gaskets: Manufacturer's standard.<br />

E. Integral Curb: Extruded-aluminum, self-flashing type.<br />

1. Extruded-Aluminum Shapes: ASTM B 221 (ASTM B 221M) , alloy and temper to suit structural and<br />

finish requirements but with not less than the strength and durability of Alloy 6063-T52.<br />

2. Height: 12 inches (300 mm unless otherwise indicated.<br />

3. <strong>Construction</strong>: Double wall.<br />

4. Insulation: Manufacturer's standard rigid or semirigid type.<br />

a. Exposed Insulation: Cover face of insulation exposed to interior of building with aluminum<br />

liner.<br />

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F. Condensation Control: Fabricate unit skylights with integral internal gutters and nonclogging weeps to<br />

collect and drain condensation to the exterior.<br />

G. Thermal Break: Fabricate unit skylights with thermal barrier separating exterior and interior metal framing.<br />

2.4 ACCESSORY MATERIALS<br />

A. Fasteners: Same metal as metal being fastened, nonmagnetic stainless steel, or other noncorrosive metal<br />

as recommended by manufacturer. Finish exposed fasteners to match material being fastened.<br />

1. Where removal of exterior exposed fasteners might allow access to building, provide<br />

nonremovable fastener heads.<br />

B. Bituminous Coating: Cold-applied asphalt mastic, compounded for 15-mil (0.4-mm) dry film thickness per<br />

coat.<br />

2.5 ALUMINUM FINISHES<br />

A. Mill Finish: Manufacturer's standard.<br />

B. Clear Anodic Finish: AAMA 611, AA-M12C22A41, Class I, 0.018 mm or thicker.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine openings, substrates, structural support, anchorage, and conditions, with Installer present, for<br />

compliance with requirements for installation tolerances and other conditions affecting performance of the<br />

Work.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 INSTALLATION<br />

A. Coordinate installation of unit skylight with installation of substrates, vapor retarders, roof insulation,<br />

roofing membrane, and flashing as required to ensure that each element of the Work performs properly<br />

and that combined elements are waterproof and weathertight.<br />

B. Comply with recommendations in AAMA 1607 and with manufacturer's written instructions for installing<br />

unit skylights.<br />

C. Install unit skylights level, plumb, and true to line, without distortion.<br />

D. Anchor unit skylights securely to supporting substrates.<br />

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E. Where aluminum surfaces of unit skylights will contact another metal or corrosive substrates, such as<br />

preservative-treated wood, apply bituminous coating on concealed metal surfaces or provide other<br />

approved permanent separation recommended in writing by unit skylight manufacturer.<br />

3.3 FIELD QUALITY CONTROL<br />

A. Testing Agency: Owner will engage a qualified testing agency to perform tests and inspections.<br />

B. After completion of installation and nominal curing of sealant and glazing compounds but before<br />

installation of interior finishes, test for water leaks according to AAMA 501.2.<br />

C. Perform test for total area of each unit skylight.<br />

D. Work will be considered defective if it does not pass tests and inspections.<br />

E. Additional testing and inspections, at Contractor's expense, will be performed to determine compliance of<br />

replaced or additional work with specified requirements.<br />

F. Prepare test and inspection reports.<br />

3.4 CLEANING<br />

A. Clean exposed unit skylight surfaces according to manufacturer's written instructions. Touch up damaged<br />

metal coatings and finishes.<br />

B. Remove excess sealants, glazing materials, dirt, and other substances.<br />

C. Remove and replace glazing that has been broken, chipped, cracked, abraded, or damaged during<br />

construction period.<br />

D. Protect unit skylight surfaces from contact with contaminating substances resulting from construction<br />

operations.<br />

E. Unit Skylight Operating System: Clean and lubricate joints and hardware. Adjust for proper operation.<br />

3.5 DEMONSTRATION<br />

A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust and<br />

maintain unit skylight operating system.<br />

END OF SECTION 08620<br />

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SECTION 08710 - DOOR HARDWARE<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes the following:<br />

1. Commercial door hardware.<br />

2. Cylinders for doors specified in other Sections.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: Details of electrified door hardware, including wiring diagrams.<br />

C. Samples: For each exposed finish.<br />

D. Product certificates.<br />

E. Other Action Submittals:<br />

1. Door Hardware Sets: Prepared by or under the supervision of Installer, detailing fabrication and<br />

assembly of door hardware, as well as procedures and diagrams.<br />

a. Format: Use same scheduling sequence and format and use same door numbers as in the<br />

Contract Documents.<br />

b. Content: Include the following information:<br />

1) Identification number, location, hand, fire rating, and material of each door and<br />

frame.<br />

2) Type, style, function, size, quantity, and finish of each door hardware item. Include<br />

description and function of each lockset and exit device.<br />

3) Complete designations of every item required for each door or opening including<br />

name and manufacturer.<br />

4) Description of each electrified door hardware function, including location, sequence<br />

of operation, and interface with other building control systems.<br />

2. Keying Schedule: Prepared by or under the supervision of Installer, detailing Owner's final keying<br />

instructions for locks.<br />

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1.4 QUALITY ASSURANCE<br />

A. Installer Qualifications: An employer of workers trained and approved by lock manufacturer.<br />

1. Installer's responsibilities include supplying and installing door hardware and providing a qualified<br />

Architectural Hardware Consultant available during the course of the Work to consult with<br />

Contractor, Architect, and Owner about door hardware and keying.<br />

B. Architectural Hardware Consultant Qualifications: A person who is currently certified by DHI as an<br />

Architectural Hardware Consultant and who is experienced in providing consulting services for door<br />

hardware installations that are comparable in material, design, and extent to that indicated for this Project.<br />

C. Source Limitations: Provide electrified door hardware from same manufacturer as mechanical door<br />

hardware, unless otherwise indicated. Manufacturers that perform electrical modifications and that are<br />

listed by a testing and inspecting agency acceptable to authorities having jurisdiction are acceptable.<br />

D. Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled by a testing<br />

and inspecting agency acceptable to authorities having jurisdiction, for fire ratings indicated, based on<br />

testing according to NFPA 252.<br />

1. Test Pressure: After 5 minutes into the test, neutral pressure level in furnace shall be established<br />

at 40 inches (1016 mm) or less above the sill.<br />

E. Keying Conference: Conduct conference at Project site to comply with requirements in Division 1 Section<br />

"Project Management and Coordination." Incorporate keying conference decisions into final keying<br />

schedule after reviewing door hardware keying system.<br />

F. Preinstallation Conference: Conduct conference at Project site.<br />

1.5 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver keys to manufacturer of key control system for subsequent delivery to Owner.<br />

1.6 COORDINATION<br />

A. Templates: Distribute door hardware templates for doors, frames, and other work specified to be factory<br />

prepared for installing door hardware. Check Shop Drawings of other work to confirm that adequate<br />

provisions are made for locating and installing door hardware to comply with indicated requirements.<br />

1.7 WARRANTY<br />

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace<br />

components of door hardware that fail in materials or workmanship within specified warranty period.<br />

1. Warranty Period: Three years from date of Substantial Completion, except as follows:<br />

a. Exit Devices: Two years from date of Substantial Completion.<br />

b. Manual Closers: 10 years from date of Substantial Completion.<br />

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PART 2 - PRODUCTS<br />

2.1 SCHEDULED DOOR HARDWARE<br />

A. General: Provide door hardware for each door to comply with requirements in this Section and door<br />

hardware sets indicated in door and frame schedule and door hardware sets indicated in Part 3 "Door<br />

Hardware Sets" Article.<br />

1. Door Hardware Sets: Provide quantity, item, size, finish or color indicated, and products complying<br />

with BHMA standard referenced.<br />

B. Designations: Requirements for design, grade, function, finish, size, and other distinctive qualities of each<br />

type of door hardware are indicated in Part 3 "Door Hardware Sets" Article. Products are identified by<br />

using door hardware designations, as follows:<br />

1. References to BHMA Standards: Provide products complying with these standards and<br />

requirements for description, quality, and function.<br />

2.2 HINGES, GENERAL<br />

A. Template Requirements: Except for hinges and pivots to be installed entirely (both leaves) into wood<br />

doors and frames, provide only template-produced units.<br />

B. Hinge Base Metal: Unless otherwise indicated, provide the following:<br />

1. Exterior Hinges: Stainless steel, with stainless-steel pin.<br />

2. Interior Hinges: Brass, with stainless-steel pin body and brass protruding heads.<br />

3. Hinges for Fire-Rated Assemblies: Steel, with steel pin.<br />

C. Nonremovable Pins: Provide set screw in hinge barrel that, when tightened into a groove in hinge pin,<br />

prevents removal of pin while door is closed; for outswinging exterior doors and outswinging corridor doors<br />

with locks.<br />

D. Fasteners: Comply with the following:<br />

2.3 HINGES<br />

1. Machine Screws: For metal doors and frames. Install into drilled and tapped holes.<br />

2. Wood Screws: For wood doors and frames.<br />

3. Threaded-to-the-Head Wood Screws: For fire-rated wood doors.<br />

4. Screws: Phillips flat-head; machine screws (drilled and tapped holes) for metal doors, wood<br />

screws for wood doors. Finish screw heads to match surface of hinges.<br />

A. Butts and Hinges: BHMA A156.1.<br />

B. Template Hinge Dimensions: BHMA A156.7.<br />

C. Manufacturers:<br />

1. Baldwin Hardware <strong>Corporation</strong> (BH).<br />

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2. Bommer Industries, Inc. (BI).<br />

3. Cal-Royal Products, Inc. (CRP).<br />

4. Hager Companies (HAG).<br />

5. Lawrence Brothers, Inc. (LB).<br />

6. McKinney Products Company; an ASSA ABLOY Group company (MCK).<br />

7. PBB, Inc. (PBB).<br />

8. Stanley Commercial Hardware; Div. of The Stanley Works (STH).<br />

2.4 LOCKS AND LATCHES, GENERAL<br />

A. Accessibility Requirements: Provide operating devices that do not require tight grasping, pinching, or<br />

twisting of the wrist and that operate with a force of not more than 5 lbf (22 N) .<br />

B. Latches and Locks for Means of Egress Doors: Comply with NFPA 101. Latches shall not require more<br />

than 15 lbf (67 N) to release the latch. Locks shall not require use of a key, tool, or special knowledge for<br />

operation.<br />

C. Lock Trim: Provide lock trim compatible with Best Access Systems interchangeable cores to be supplied<br />

and installed by Owner.<br />

1. Levers: Falcon T Series Quantum-Gala QG.<br />

2. Dummy Trim: Match lever lock trim and escutcheons.<br />

D. Lock Throw: Comply with testing requirements for length of bolts required for labeled fire doors.<br />

E. Backset: 2-3/4 inches (70 mm) , unless otherwise indicated.<br />

F. Strikes: Manufacturer's standard strike with strike box for each latch bolt or lock bolt, with curved lip<br />

extended to protect frame, finished to match door hardware set.<br />

2.5 MECHANICAL LOCKS AND LATCHES<br />

A. Lock Functions: Function numbers and descriptions indicated in door hardware sets comply with the<br />

following:<br />

1. Bored Locks: BHMA A156.2.<br />

B. Bored Locks: BHMA A156.2; Series 4000.<br />

1. Manufacturers:<br />

a. Arrow USA; an ASSA ABLOY Group company (ARW).<br />

b. Best Access Systems; Div. of The Stanley Works (BAS).<br />

c. Cal-Royal Products, Inc. (CRP).<br />

d. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company (CR).<br />

e. Falcon Lock; an Ingersoll-Rand Company (FAL).<br />

f. Marks USA (MKS).<br />

g. Medeco Security Locks, Inc.; an ASSA ABLOY Group company (MED).<br />

h. PDQ Manufacturing (PDQ).<br />

i. SARGENT Manufacturing Company; an ASSA ABLOY Group company (SGT).<br />

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2.6 DOOR BOLTS<br />

j. Schlage Commercial Lock Division; an Ingersoll-Rand Company (SCH).<br />

k. Security Door Controls (SDC).<br />

l. Weiser Lock; a Masco Company (WEI).<br />

m. Yale Commercial Locks and Hardware; an ASSA ABLOY Group company (YAL).<br />

A. Bolt Throw: Comply with testing requirements for length of bolts required for labeled fire doors.<br />

B. Dustproof Strikes: BHMA A156.16.<br />

C. Automatic and Self-Latching Flush Bolts: BHMA A156.3; designed for mortising into door edge.<br />

1. Manufacturers:<br />

2.7 EXIT DEVICES<br />

a. Cal-Royal Products, Inc. (CRP).<br />

b. Door Controls International (DCI).<br />

c. Glynn-Johnson; an Ingersoll-Rand Company (GJ).<br />

d. Hager Companies (HAG).<br />

e. IVES Hardware; an Ingersoll-Rand Company (IVS).<br />

f. Trimco (TBM).<br />

A. Exit Devices: BHMA A156.3.<br />

B. Accessibility Requirements: Provide operating devices that do not require tight grasping, pinching, or<br />

twisting of the wrist and that operate with a force of not more than 5 lbf (22 N) .<br />

C. Exit Devices for Means of Egress Doors: Comply with NFPA 101. Exit devices shall not require more<br />

than 15 lbf (67 N) to release the latch. Locks shall not require use of a key, tool, or special knowledge for<br />

operation.<br />

D. Panic Exit Devices: Listed and labeled by a testing and inspecting agency acceptable to authorities<br />

having jurisdiction, for panic protection, based on testing according to UL 305.<br />

E. Through Bolts: For exit devices and trim on metal doors.<br />

F. Basis-of-Design Product: Subject to requirements, provide a fully mortised lock Exit Device with Night<br />

Latch Lever, Model No. 9975 as manufactured by Von Duprin or equivalent from one of the manufacturers<br />

below.<br />

1. Manufacturers:<br />

a. Adams Rite Manufacturing Co. (ARM).<br />

b. Arrow USA; an ASSA ABLOY Group company (ARW).<br />

c. Cal-Royal Products, Inc. (CRP).<br />

d. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company (CR).<br />

e. Detex <strong>Corporation</strong> (DTX).<br />

f. Door Controls International (DCI).<br />

g. DORMA Architectural Hardware; Member of The DORMA Group North America (DAH).<br />

h. Dor-O-Matic; an Ingersoll-Rand Company (DOR).<br />

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2.8 LOCK CYLINDERS<br />

i. Locknetics; an Ingersoll-Rand Company (LSE).<br />

j. Monarch Exit Devices & Door Hardware; an Ingersoll-Rand Company (MON).<br />

k. Precision Hardware, Inc. (PH).<br />

l. Rutherford Controls Int'l. Corp. (RCI).<br />

m. SARGENT Manufacturing Company; an ASSA ABLOY Group company (SGT).<br />

n. Yale Commercial Locks and Hardware; an ASSA ABLOY Group company (YAL).<br />

A. Standard Lock Cylinders: BHMA A156.5.<br />

B. Cylinders: Manufacturer's standard tumbler type, constructed from brass or bronze, stainless steel, or<br />

nickel silver, and complying with the following:<br />

1. Number of Pins: Six.<br />

C. Permanent Cores: Permanent cores and keys will be Owner Furnished and Owner installed, unless<br />

otherwise indicated.<br />

D. <strong>Construction</strong> Keying: Comply with the following:<br />

2.9 KEYING<br />

1. <strong>Construction</strong> Master Keys: Provide cylinders with feature that permits voiding of construction keys<br />

without cylinder removal. Provide 10 construction master keys.<br />

2. <strong>Construction</strong> Cores: Provide construction cores that are replaceable by permanent cores and are<br />

compatible with permanent cores by Best Access Systems. Provide 10 construction master keys.<br />

A. Keying System: Permanent Keying System shall be Owner Furnished, Owner Installed unless otherwise<br />

indicated.<br />

1. Existing System: Master key or grand master key as provided by Owner.<br />

2.10 OPERATING TRIM<br />

A. Standard: BHMA A156.6.<br />

B. Materials: Fabricate from bronze, unless otherwise indicated.<br />

C. Manufacturers:<br />

1. Burns Manufacturing Incorporated (BM).<br />

2. Don-Jo Mfg., Inc. (DJO).<br />

3. Forms + Surfaces (FS).<br />

4. Hager Companies (HAG).<br />

5. Hiawatha, Inc. (HIA).<br />

6. IVES Hardware; an Ingersoll-Rand Company (IVS).<br />

7. Rockwood Manufacturing Company (RM).<br />

8. Trimco (TBM).<br />

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2.11 ACCESSORIES FOR PAIRS OF DOORS<br />

A. Carry-Open Bars: Provide carry-open bars for inactive leaves of pairs of doors unless automatic or selflatching<br />

bolts are used.<br />

2.12 CLOSERS<br />

1. Material: Polished bronze, with strike plate.<br />

A. Accessibility Requirements: Comply with the following maximum opening-force requirements:<br />

1. Interior, Non-Fire-Rated Hinged Doors: 5 lbf (22.2 N) applied perpendicular to door.<br />

2. Sliding or Folding Doors: 5 lbf (22.2 N) applied parallel to door at latch.<br />

3. Fire Doors: Minimum opening force allowable by authorities having jurisdiction.<br />

B. Door Closers for Means of Egress Doors: Comply with NFPA 101. Door closers shall not require more<br />

than 30 lbf (133 N) to set door in motion and not more than 15 lbf (67 N) to open door to minimum required<br />

width.<br />

C. Hold-Open Closers/Detectors: Coordinate and interface integral smoke detector and closer device with<br />

fire alarm system.<br />

D. Flush Floor Plates: Provide finish cover plates for floor closers unless thresholds are indicated. Match<br />

door hardware finish, unless otherwise indicated.<br />

E. Size of Units: Unless otherwise indicated, comply with manufacturer's written recommendations for size of<br />

door closers depending on size of door, exposure to weather, and anticipated frequency of use. Provide<br />

factory-sized closers, adjustable to meet field conditions and requirements for opening force.<br />

F. Surface Closers: BHMA A156.4. Provide type of arm required for closer to be located on non-public side<br />

of door, unless otherwise indicated.<br />

1. Manufacturers:<br />

a. Arrow USA; an ASSA ABLOY Group company (ARW).<br />

b. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company (CR).<br />

c. DORMA Architectural Hardware; Member of The DORMA Group North America (DAH).<br />

d. Dor-O-Matic; an Ingersoll-Rand Company (DOR).<br />

e. LCN Closers; an Ingersoll-Rand Company (LCN).<br />

f. Norton Door Controls; an ASSA ABLOY Group company (NDC).<br />

g. Rixson Specialty Door Controls; an ASSA ABLOY Group company (RIX).<br />

h. SARGENT Manufacturing Company; an ASSA ABLOY Group company (SGT).<br />

i. Yale Commercial Locks and Hardware; an ASSA ABLOY Group company (YAL).<br />

G. Concealed Closers: BHMA A156.4.<br />

1. Manufacturers:<br />

a. DORMA Architectural Hardware; Member of The DORMA Group North America (DAH).<br />

b. LCN Closers; an Ingersoll-Rand Company (LCN).<br />

c. Norton Door Controls; an ASSA ABLOY Group company (NDC).<br />

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d. Rixson Specialty Door Controls; an ASSA ABLOY Group company (RIX).<br />

e. SARGENT Manufacturing Company; an ASSA ABLOY Group company (SGT).<br />

H. Coordinators: BHMA A156.3.<br />

2.13 PROTECTIVE TRIM UNITS<br />

A. Size: 1-1/2 inches (38 mm) less than door width on push side and 1/2 inch (13 mm) less than door width<br />

on pull side, by height specified in door hardware sets.<br />

B. Metal Protective Trim Units: BHMA A156.6; beveled top and 2 sides; fabricated from the following<br />

material:<br />

1. Material: 0.050-inch- (1.3-mm-)<br />

2. Manufacturers:<br />

thick bronze.<br />

a. American Floor Products Co., Inc. (AFP).<br />

b. Baldwin Hardware <strong>Corporation</strong> (BH).<br />

c. Burns Manufacturing Incorporated (BM).<br />

d. Don-Jo Mfg., Inc. (DJO).<br />

e. Hager Companies (HAG).<br />

f. Hiawatha, Inc. (HIA).<br />

g. IPC Door and Wall Protection Systems, Inc.; Div. of InPro <strong>Corporation</strong> (IPC).<br />

h. IVES Hardware; an Ingersoll-Rand Company (IVS).<br />

i. Pawling <strong>Corporation</strong> (PAW).<br />

j. Rockwood Manufacturing Company (RM).<br />

k. Trimco (TBM).<br />

2.14 STOPS AND HOLDERS<br />

A. Stops and Bumpers: BHMA A156.16.<br />

1. Provide floor stops for doors unless wall or other type stops are scheduled or indicated. Do not<br />

mount floor stops where they will impede traffic. Where floor or wall stops are not appropriate,<br />

provide overhead holders.<br />

B. Combination Floor and Wall Stops and Holders: BHMA A156.8.<br />

C. Manufacturers:<br />

1. Architectural Builders Hardware Mfg., Inc. (ABH).<br />

2. Baldwin Hardware <strong>Corporation</strong> (BH).<br />

3. Burns Manufacturing Incorporated (BM).<br />

4. Cal-Royal Products, Inc. (CRP).<br />

5. Don-Jo Mfg., Inc. (DJO).<br />

6. Door Controls International (DCI).<br />

7. DORMA Architectural Hardware; Member of The DORMA Group North America (DAH).<br />

8. Dor-O-Matic; an Ingersoll-Rand Company (DOR).<br />

9. Glynn-Johnson; an Ingersoll-Rand Company (GJ).<br />

10. Hager Companies (HAG).<br />

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11. HES, Inc.; an ASSA ABLOY Group company (HES).<br />

12. Hiawatha, Inc. (HIA).<br />

13. IVES Hardware; an Ingersoll-Rand Company (IVS).<br />

14. Rixson Specialty Door Controls; an ASSA ABLOY Group company (RIX).<br />

15. Rockwood Manufacturing Company (RM).<br />

16. SARGENT Manufacturing Company; an ASSA ABLOY Group company (SGT).<br />

17. Stanley Commercial Hardware; Div. of The Stanley Works (STH).<br />

18. Trimco (TBM).<br />

2.15 DOOR GASKETING<br />

A. Standard: BHMA A156.22.<br />

B. General: Provide continuous weather-strip gasketing on exterior doors and provide smoke, light, or sound<br />

gasketing on interior doors where indicated or scheduled. Provide noncorrosive fasteners for exterior<br />

applications and elsewhere as indicated.<br />

1. Perimeter Gasketing: Apply to head and jamb, forming seal between door and frame.<br />

2. Meeting Stile Gasketing: Fasten to meeting stiles, forming seal when doors are closed.<br />

3. Door Bottoms: Apply to bottom of door, forming seal with threshold when door is closed.<br />

C. Smoke-Labeled Gasketing: Assemblies complying with NFPA 105 that are listed and labeled by a testing<br />

and inspecting agency acceptable to authorities having jurisdiction, for smoke-control ratings indicated,<br />

based on testing according to UL 1784.<br />

1. Provide smoke-labeled gasketing on 20-minute-rated doors and on smoke-labeled doors.<br />

D. Sound-Rated Gasketing: Assemblies that are listed and labeled by a testing and inspecting agency, for<br />

sound ratings indicated, based on testing according to ASTM E 1408.<br />

E. Replaceable Seal Strips: Provide only those units where resilient or flexible seal strips are easily<br />

replaceable and readily available from stocks maintained by manufacturer.<br />

F. Gasketing Materials: ASTM D 2000 and AAMA 701/702.<br />

G. Manufacturers:<br />

1. Hager Companies (HAG).<br />

2. M-D Building Products, Inc. (MD).<br />

3. National Guard Products (NGP).<br />

4. Pemko Manufacturing Co. (PEM).<br />

5. Reese Enterprises (RE).<br />

6. Sealeze; a unit of Jason Incorporated (SEL).<br />

7. Zero International (ZRO).<br />

2.16 THRESHOLDS<br />

A. Standard: BHMA A156.21.<br />

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B. Accessibility Requirements: Bevel raised thresholds with a slope of not more than 1:2. Provide thresholds<br />

not more than 1/2 inch (13 mm) high.<br />

C. Thresholds for Means of Egress Doors: Comply with NFPA 101. Maximum 1/2 inch (13 mm) high.<br />

D. Manufacturers:<br />

1. Hager Companies (HAG).<br />

2. M-D Building Products, Inc. (MD).<br />

3. National Guard Products (NGP).<br />

4. Pemko Manufacturing Co. (PEM).<br />

5. Reese Enterprises (RE).<br />

6. Rixson Specialty Door Controls; an ASSA ABLOY Group company (RIX).<br />

7. Sealeze; a unit of Jason Incorporated (SEL).<br />

8. Zero International (ZRO).<br />

2.17 FABRICATION<br />

A. Base Metals: Produce door hardware units of base metal, fabricated by forming method indicated, using<br />

manufacturer's standard metal alloy, composition, temper, and hardness. Furnish metals of a quality<br />

equal to or greater than that of specified door hardware units and BHMA A156.18. Do not furnish<br />

manufacturer's standard materials or forming methods if different from specified standard.<br />

B. Fasteners: Provide screws according to commercially recognized industry standards for application<br />

intended, except aluminum fasteners are not permitted. Provide Phillips flat-head screws with finished<br />

heads to match surface of door hardware, unless otherwise indicated.<br />

1. Comply with NFPA 80 for fasteners of door hardware in fire-rated applications.<br />

C. Finishes: BHMA A156.18, as indicated in door hardware sets.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Steel Doors and Frames: Comply with DHI A115 Series. Drill and tap doors and frames for surfaceapplied<br />

door hardware according to ANSI A250.6.<br />

B. Wood Doors: Comply with DHI A115-W Series.<br />

C. Mounting Heights: Mount door hardware units at heights indicated as follows unless otherwise indicated<br />

or required to comply with governing regulations.<br />

1. Standard Steel Doors and Frames: DHI's "Recommended Locations for Architectural Hardware for<br />

Standard Steel Doors and Frames."<br />

2. Custom Steel Doors and Frames: DHI's "Recommended Locations for Builders' Hardware for<br />

Custom Steel Doors and Frames."<br />

3. Wood Doors: DHI WDHS.3, "Recommended Locations for Architectural Hardware for Wood Flush<br />

Doors."<br />

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D. Install each door hardware item to comply with manufacturer's written instructions. Where cutting and<br />

fitting are required to install door hardware onto or into surfaces that are later to be painted or finished in<br />

another way, coordinate removal, storage, and reinstallation of surface protective trim units with finishing<br />

work specified in Division 9 Sections. Do not install surface-mounted items until finishes have been<br />

completed on substrates involved.<br />

E. Thresholds: Set thresholds for exterior and acoustical doors in full bed of sealant complying with<br />

requirements specified in Division 7 Section "Joint Sealants."<br />

F. Adjustment: Adjust and check each operating item of door hardware and each door to ensure proper<br />

operation or function of every unit. Replace units that cannot be adjusted to operate as intended. Adjust<br />

door control devices to compensate for final operation of heating and ventilating equipment and to comply<br />

with referenced accessibility requirements.<br />

1. Spring Hinges: Adjust to achieve positive latching when door is allowed to close freely from an<br />

open position of 30 degrees.<br />

2. Door Closers: Unless otherwise required by authorities having jurisdiction, adjust sweep period so<br />

that, from an open position of 70 degrees, the door will take at least 3 seconds to move to a point 3<br />

inches (75 mm) from the latch, measured to the leading edge of the door.<br />

3.2 DOOR HARDWARE SETS<br />

Door Hardware Set No. 01 Non-CBP Exterior Storefront Entrance Door (Pair)<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 6 pair Full Mortise, Nonremovable Pins, BHMA A5111 1 Manufacture’s<br />

41/2”x4 1/2"<br />

standard<br />

Lockset Concealed Vertical Rod Touch Bar<br />

Panic per Storefront manufacturer<br />

BHMA A156.3 1 Match Storefront<br />

Operating Trim Storefront Manufacture’s standard 1 Match Storefront<br />

Closer Storefront Manufacture’s standard 1 Match Storefront<br />

Weather Stripping Head and Jamb Type, Two Piece BHMA R0Y104 Manufacture’s<br />

Interlocking,<br />

standard<br />

Sill Sweep Storefront Manufacture’s standard 1 Manufacture’s<br />

standard<br />

Door Stop Floor Dome Type BHMA L02141 1 Black Anodized<br />

Threshold Saddle type with thermal barrier BHMA J32190 1 Match Storefront<br />

Door Hardware Set No. 02 Non-CBP and CBP Exterior Exit / Egress Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A5111 1 Dull Stainless Steel<br />

Lockset Fully Mortised Lock, Exit Device Von Duprin, 9975 1 Dark Bronze<br />

Operating Trim Lever – Night Latch 9975L-NL 1 Dark Bronze<br />

Closing Devices Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Rain Drip Applied to Frame Header Face BHMA R0Y936 Oil Rubbed Bronze<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Weather Stripping Head and Jamb Type,<br />

Two Piece Interlocking<br />

BHMA R0Y104<br />

Sill Sweep Door Shoe Type with Drip Cap BHMA R0Y536<br />

Threshold Saddle type with thermal barrier BHMA J32190 1<br />

Door Hardware Set No. 03 Non-CBP and CBP Exterior Equipment Room / Non-Exit-Egress Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A5111 1<br />

Lockset Series 4000, Bored, Store Room<br />

Lock with Interchangeable Core<br />

Falcon - T581 F86-1 Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Closer Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Rain Drip Applied to Frame Header Face BHMA R0Y936 Oil Rubbed Bronze<br />

Weather Stripping Head and Jamb Type, Two Piece<br />

Interlocking,<br />

BHMA R0Y104<br />

Sill Sweep Door Shoe Type with Drip Cap BHMA R0Y536<br />

Threshold Saddle type with thermal barrier BHMA J32190 1<br />

Door Hardware Set No. 04 Interior Sort/Freight Area, Mechanical/Electrical/Communications<br />

Equipment Room Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Store Room<br />

Lock with Interchangeable Core<br />

Falcon - T581 F86-1 Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Threshold Fluted Offset Saddle Type, OR BHMA J32180, 1 Oil Rubbed Bronze<br />

Fluted Saddle Type<br />

BHMA J32130<br />

Edge Seal Smoke Rated Gasket (provide at BHMA R0G014<br />

Systems required fire rated locations)<br />

Door Hardware Set No. 05 Non-CBP and CBP Break Room and Conference Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Classroom<br />

Lock with Interchangeable Core<br />

Falcon – T561 F84-1 Oil Rubbed Bronze<br />

(Provide Fully Mortised Lock, Exit<br />

Device where noted on Door Schedule)<br />

Von Duprin, 9975 1 Dark Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Door Stop Floor Dome Type BHMA L02141 1 Dark Bronze<br />

Edge Seal Smoke Rated Gasket (provide at BHMA R0G014<br />

Systems required fire rated locations)<br />

Door Hardware Set No. 06 Non-CBP Office Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Office Lock<br />

with Interchangeable Core<br />

Falcon - T521 F81-1 Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Closer Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Edge Seal Smoke Rated Gasket (provide at BHMA R0G014<br />

Systems required fire rated locations)<br />

Door Hardware Set No. 06A CBP Crew Processing, Supervisor’s Office, Canine Unit Office, Canine<br />

Washroom, Fraudulent Document Inspection, and Public/Broker Secure Reception Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Office Lock<br />

with Interchangeable Core<br />

Falcon - T521 F81-1 Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Closer Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Edge Seal Smoke Rated Gasket (provide at BHMA R0G014<br />

Systems required fire rated locations)<br />

Provide low-voltage door buzzer system at CBP Public/Broker Secure Reception, consisting of 120 volt/24<br />

volt transformer, pushbutton with face plate and indicating light (illuminated when door release is activate,<br />

for hearing impaired), door release pushbutton (desktop model or flush-in-wall type with faceplate). System<br />

must coordinate with electric door strike specifications. All wiring and components above ceiling shall<br />

be plenum-rated. A proximity card reader system or other access control system compatible with CBP<br />

standards must be provided from public areas into controlled staff areas.<br />

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Door Hardware Set No. 07 Non-CBP Open Office Entry Door<br />

Manufacturer No./ ANSI /<br />

Item Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Entry/Office<br />

Lock with Interchangeable Core<br />

Falcon - T511 F109-1 Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Closer Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Edge Seal Smoke Rated Gasket (provide at BHMA R0G014<br />

Systems required fire rated locations)<br />

Door Hardware Set No. 07A CBP General Office/Workstations Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Office Lock<br />

with Interchangeable Core<br />

Falcon - T521 F81-1 Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Closer Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Access Control Card Reader/Keypad Ingress from<br />

Processing Floor or Other Unsecured<br />

Area.<br />

Edge Seal Smoke Rated Gasket (provide at BHMA R0G014<br />

Systems required fire rated locations)<br />

Door Hardware Set No. 08 Non-CBP Interior Fire-Rated Entry / Office Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Entry/Office<br />

Lock with Interchangeable Core<br />

Falcon - T511 F109-1 Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Closer Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Edge Seal<br />

Systems<br />

Smoke Rated Gasket BHMA R0G014<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Door Hardware Set No. 09 Non-CBP and CBP Interior Fire-Rated Exit / Egress Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Fully Mortised Lock, Exit Device Von Duprin, 9975 1 Dark Bronze<br />

Operating Trim Lever – Night Latch 9975L-NL 1 Dark Bronze<br />

Closer Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Edge Seal<br />

Systems<br />

Smoke Rated Gasket BHMA R0G014<br />

Door Hardware Set No. 10 Not Used<br />

Door Hardware Set No. 11 Non-CBP and CBP Multi-User Restroom / Locker Room<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Classroom<br />

Lock with Interchangeable Core<br />

Falcon – T561 F84-1 Oil Rubbed Bronze<br />

Operating Trim Lever 1 Oil Rubbed Bronze<br />

Closer Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02141 1 Dark Bronze<br />

Kick Plate 10” High, Beveled Edges, Push<br />

Side<br />

BHMA J102 Oil Rubbed Bronze<br />

Edge Seal Smoke Rated Gasket (provide at BHMA R0G014<br />

Systems required fire rated locations)<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Door Hardware Set No. 12 Non-CBP Janitor’s Closet Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Store Room<br />

Lock with Interchangeable Core<br />

Falcon - T581 F86-1 Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Kick Plate 10” High, Beveled Edges, Push<br />

Side<br />

BHMA J102 Oil Rubbed Bronze<br />

Edge Seal Smoke Rated Gasket (provide at BHMA R0G014<br />

Systems required fire rated locations)<br />

Door Hardware Set No. 13 CBP Interview Room Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2" (180 degree swing in<br />

direction of egress)<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Office Lock<br />

with Interchangeable Core<br />

Falcon - T521 F81-1 Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Closer Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Door Hardware Set No. 14 CBP Search/Dry Hold Room Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Tamperproof<br />

High Security Dead Lock with 1”<br />

Bolt Throw Keyed on Both Sides<br />

BHMA E01511 1 Oil Rubbed Bronze<br />

Operating Trim Door Pull & Push Plate 1 Oil Rubbed Bronze<br />

Closer Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Threshold Fluted Offset Saddle Type, OR BHMA J32180, 1 Dark Bronze<br />

Fluted Saddle Type (Tamperproof) BHMA J32130<br />

Key Search/Dry Hold Room and Wet Hold Room alike.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Door Hardware Set No. 15 CBP Wet Hold Room Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2" (180 degree swing in<br />

direction of egress)<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Tamperproof<br />

High Security Dead Lock with 1”<br />

Bolt Throw Keyed on Both Sides<br />

BHMA E01511 1 Oil Rubbed Bronze<br />

Operating Trim Door Pull & Push Plate 1 Oil Rubbed Bronze<br />

Closer Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Threshold Fluted Offset Saddle Type, OR BHMA J32180, 1 Dark Bronze<br />

Fluted Saddle Type (Tamperproof) BHMA J32130<br />

Key Search/Dry Hold Room and Wet Hold Room alike.<br />

Door Hardware Set No. 16 CBP Agricultural Laboratory and Disposal Room Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2" (180 degree swing in<br />

direction of egress, where shown)<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Storeroom<br />

Lock with Interchangeable Core,<br />

Electric Strike for Deadbolt Lock<br />

Device<br />

F98-1 Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Closer Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Edge Seal Smoke Rated Gasket (provide at BHMA R0G014<br />

Systems required fire rated locations)<br />

Door Hardware Set No. 17 CBP General Storage and Temporary Seized Property Room Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Store Room<br />

Lock with Interchangeable Core<br />

F98-1 Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

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Door Hardware Set No. 18 CBP LAN/Telco Room Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Tamperproof Hardware with Medeco<br />

Maxum High Security Deadlock,<br />

or Equal (no master key)<br />

Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Access Control Card Reader Keypad Ingress, Push<br />

Button Egress (locate push buttons<br />

at door)<br />

Door Hardware Set No. 19 CBP Weapons Storage Room, Secure Hard and Soft Narcotics Training<br />

Aid Storage Room Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset T-Deadlock with Interchangeable<br />

Lockset, Electric Strike for Deadbolt<br />

Lock Device<br />

F16-1 Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Access Control Card Reader Keypad Ingress, Push<br />

Button Egress (locate push buttons<br />

at door)<br />

Door Hardware Set No. 20 CBP Pseudo-Narcotics and Canine Agricultural Training Aid Storage<br />

Room Door<br />

Manufacturer No./ ANSI /<br />

Item<br />

Description<br />

BHMA No. Grade Finish<br />

Hinges: 3 pair Full Mortise, Nonremovable Pins,<br />

41/2”x4 1/2"<br />

BHMA A1112 1<br />

Lockset Series 4000, Bored, Office Lock<br />

with Interchangeable Core<br />

Falcon - T521 F81-1 Oil Rubbed Bronze<br />

Operating Trim Lever Falcon, QG 1 Oil Rubbed Bronze<br />

Closer Parallel Arm Mounting Type BHMA C02021 1 Oil Rubbed Bronze<br />

Door Stop Floor Dome Type BHMA L02161 1 Dark Bronze<br />

Access Control Card Reader Keypad Ingress, Push<br />

Button Egress (locate push buttons<br />

at door)<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Door Hardware Set No. 21 CBP Wire Mesh Partition, Cargo Holding and Detention Area Door<br />

Item<br />

Description<br />

Hinges Wire Mesh Partition Manufacturer’s<br />

Standard for High Security Application<br />

Lockset Wire Mesh Partition Manufacturer’s<br />

Standard High Security Lockset<br />

with ADA Lever Handle with Vandal<br />

Proof Guard<br />

Access Control Card Reader Keypad Ingress, Push<br />

Button Egress<br />

END OF SECTION 08710<br />

Manufacturer No./<br />

BHMA No.<br />

ANSI /<br />

Grade Finish<br />

DOOR HARDWARE 08710 - 19


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 08800 - GLAZING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes glazing for the following products and applications, including those specified in other<br />

Sections where glazing requirements are specified by reference to this Section:<br />

1. Windows.<br />

2. Doors.<br />

3. Storefront framing.<br />

4. Glazed entrances.<br />

5. Interior borrowed lites.<br />

1.3 DEFINITIONS<br />

A. Glass Manufacturers: Firms that produce primary glass, fabricated glass, or both, as defined in<br />

referenced glazing publications.<br />

B. Glass Thicknesses: Indicated by thickness designations in millimeters according to ASTM C 1036.<br />

C. Interspace: Space between lites of an insulating-glass unit.<br />

1.4 PERFORMANCE REQUIREMENTS<br />

A. General: Installed glazing systems shall withstand normal thermal movement and wind and impact loads<br />

(where applicable) without failure, including loss or glass breakage attributable to the following: defective<br />

manufacture, fabrication, or installation; failure of sealants or gaskets to remain watertight and airtight;<br />

deterioration of glazing materials; or other defects in construction.<br />

B. Delegated Design: Design glass, including comprehensive engineering analysis according to State of<br />

California 2010 Building Code by a qualified professional engineer, using the following design criteria:<br />

1. Design Wind Pressures:<br />

a. As indicated on Drawings.<br />

b. As applicable to Project according to FM Global Property Loss Prevention Data Sheet 1-28,<br />

Wind Design, based on heights above grade indicated on Drawings.<br />

c. As applicable to Project according to ASCE/SEI 7, based on heights above grade indicated<br />

on Drawings.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2. Vertical Glazing: For glass surfaces sloped 15 degrees or less from vertical, design glass to resist<br />

design wind pressure based on glass type factors for short-duration load.<br />

3. Differential Shading: Design glass to resist thermal stresses induced by differential shading within<br />

individual glass lites.<br />

C. Thermal Movements: Allow for thermal movements from ambient and surface temperature changes<br />

acting on glass framing members and glazing components.<br />

1. Temperature Change: 120 deg F (67 deg C), ambient; 180 deg F (100 deg C) , material surfaces.<br />

1.5 SUBMITTALS<br />

A. Product Data: For each glass product and glazing material indicated.<br />

B. Glass Samples: For each type of the following products; 12 inches (300 mm) square.<br />

1. Tinted glass.<br />

2. Coated glass.<br />

3. Fire-resistive glazing products.<br />

4. Insulating glass.<br />

C. Glazing Accessory Samples: For gaskets and colored spacers, in 12-inch (300-mm) lengths.<br />

D. Glazing Schedule: List glass types and thicknesses for each size opening and location. Use same<br />

designations indicated on Drawings.<br />

E. Delegated-Design Submittal: For glass indicated to comply with performance requirements and design<br />

criteria, including analysis data signed and sealed by the qualified professional engineer responsible for<br />

their preparation.<br />

F. Qualification Data: For installers, manufacturers of insulating-glass units with sputter-coated, low-e<br />

coatings, glass testing agency and sealant testing agency.<br />

G. Product Certificates: For glass and glazing products, from manufacturer.<br />

H. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing<br />

agency, for tinted glass, coated glass, insulating glass, glazing sealants and glazing gaskets.<br />

1. For glazing sealants, provide test reports based on testing current sealant formulations within<br />

previous 36-month period.<br />

I. Preconstruction adhesion and compatibility test report.<br />

J. Warranties: Sample of special warranties.<br />

1.6 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications for Insulating-Glass Units with Sputter-Coated, Low-E Coatings: A qualified<br />

insulating-glass manufacturer who is approved by coated-glass manufacturer.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Installer Qualifications: A qualified installer who employs glass installers for this Project who are certified<br />

under the National Glass Association's Certified Glass Installer Program.<br />

C. Glass Testing Agency Qualifications: A qualified independent testing agency accredited according to the<br />

NFRC CAP 1 Certification Agency Program.<br />

D. Sealant Testing Agency Qualifications: An independent testing agency qualified according to<br />

ASTM C 1021 to conduct the testing indicated.<br />

E. Source Limitations for Glass: Obtain clear float glass, tinted float glass, coated float glass and insulating<br />

glass from single source from single manufacturer for each glass type.<br />

F. Source Limitations for Glazing Accessories: Obtain from single source from single manufacturer for each<br />

product and installation method.<br />

G. Glazing Publications: Comply with published recommendations of glass product manufacturers and<br />

organizations below, unless more stringent requirements are indicated. Refer to these publications for<br />

glazing terms not otherwise defined in this Section or in referenced standards.<br />

1. GANA Publications: GANA's "Glazing Manual."<br />

2. IGMA Publication for Insulating Glass: SIGMA TM-3000, "North American Glazing Guidelines for<br />

Sealed Insulating Glass Units for Commercial and Residential Use."<br />

H. Safety Glazing Labeling: Where safety glazing labeling is indicated, permanently mark glazing with<br />

certification label of the SGCC or another certification agency acceptable to authorities having jurisdiction.<br />

Label shall indicate manufacturer's name, type of glass, thickness, and safety glazing standard with which<br />

glass complies.<br />

I. Fire-Protection-Rated Glazing Labeling: Permanently mark fire-protection-rated glazing with certification<br />

label of a testing agency acceptable to authorities having jurisdiction. Label shall indicate manufacturer's<br />

name, test standard, whether glazing is for use in fire doors or other openings, whether or not glazing<br />

passes hose-stream test, whether or not glazing has a temperature rise rating of 450 deg F (250 deg C) ,<br />

and the fire-resistance rating in minutes.<br />

J. Insulating-Glass Certification Program: Permanently marked either on spacers or on at least one<br />

component lite of units with appropriate certification label of IGCC.<br />

1.7 DELIVERY, STORAGE, AND HANDLING<br />

A. Protect glazing materials according to manufacturer's written instructions. Prevent damage to glass and<br />

glazing materials from condensation, temperature changes, direct exposure to sun, or other causes.<br />

B. Comply with insulating-glass manufacturer's written recommendations for venting and sealing units to<br />

avoid hermetic seal ruptures due to altitude change.<br />

1.8 PROJECT CONDITIONS<br />

A. Environmental Limitations: Do not proceed with glazing when ambient and substrate temperature<br />

conditions are outside limits permitted by glazing material manufacturers and when glazing channel<br />

substrates are wet from rain, frost, condensation, or other causes.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Do not install glazing sealants when ambient and substrate temperature conditions are outside<br />

limits permitted by sealant manufacturer or below 40 deg F (4.4 deg C) .<br />

1.9 WARRANTY<br />

A. Manufacturer's Special Warranty for Coated-Glass Products: Manufacturer's standard form in which<br />

coated-glass manufacturer agrees to replace coated-glass units that deteriorate within specified warranty<br />

period. Deterioration of coated glass is defined as defects developed from normal use that are not<br />

attributed to glass breakage or to maintaining and cleaning coated glass contrary to manufacturer's written<br />

instructions. Defects include peeling, cracking, and other indications of deterioration in coating.<br />

1. Warranty Period: 10 years from date of Substantial Completion.<br />

B. Manufacturer's Special Warranty on Laminated Glass: Manufacturer's standard form in which laminatedglass<br />

manufacturer agrees to replace laminated-glass units that deteriorate within specified warranty<br />

period. Deterioration of laminated glass is defined as defects developed from normal use that are not<br />

attributed to glass breakage or to maintaining and cleaning laminated glass contrary to manufacturer's<br />

written instructions. Defects include edge separation, delamination materially obstructing vision through<br />

glass, and blemishes exceeding those allowed by referenced laminated-glass standard.<br />

1. Warranty Period: 10 years from date of Substantial Completion.<br />

C. Manufacturer's Special Warranty on Insulating Glass: Manufacturer's standard form in which insulatingglass<br />

manufacturer agrees to replace insulating-glass units that deteriorate within specified warranty<br />

period. Deterioration of insulating glass is defined as failure of hermetic seal under normal use that is not<br />

attributed to glass breakage or to maintaining and cleaning insulating glass contrary to manufacturer's<br />

written instructions. Evidence of failure is the obstruction of vision by dust, moisture, or film on interior<br />

surfaces of glass.<br />

1. Warranty Period: 10 years from date of Substantial Completion.<br />

PART 2 - PRODUCTS<br />

2.1 GLASS PRODUCTS, GENERAL<br />

A. Thickness: Where glass thickness is indicated, it is a minimum. Provide glass lites in thicknesses as<br />

needed to comply with requirements indicated.<br />

1. Minimum Glass Thickness for Exterior Lites: Not less than 6.0mm.<br />

2. Thickness of Tinted Glass: Provide same thickness for each tint color indicated throughout Project.<br />

B. Strength: Where float glass is indicated, provide annealed float glass, Kind HS heat-treated float glass, or<br />

Kind FT heat-treated float glass as needed to comply with "Performance Requirements" Article. Where<br />

heat-strengthened glass is indicated, provide Kind HS heat-treated float glass or Kind FT heat-treated float<br />

glass as needed to comply with "Performance Requirements" Article. Where fully tempered glass is<br />

indicated, provide Kind FT heat-treated float glass.<br />

C. Windborne-Debris-Impact Resistance: Provide exterior glazing that passes basic-protection testing<br />

requirements when tested according to CPSC 16 CFR 1201, Category II. Test specimens shall be no<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

smaller in width and length than glazing indicated for use on the Project and shall be installed in same<br />

manner as glazing indicated for use on the Project.<br />

1. Large-Missile Test: For glazing located within 30 feet (9.1 m) of grade.<br />

2. Small-Missile Test: For glazing located more than 30 feet (9.1 m) above grade.<br />

D. Thermal and Optical Performance Properties: Provide glass with performance properties specified, as<br />

indicated in manufacturer's published test data, based on procedures indicated below:<br />

1. For monolithic-glass lites, properties are based on units with lites 6.0 mm thick.<br />

2. For laminated-glass lites, properties are based on products of construction indicated.<br />

3. For insulating-glass units, properties are based on units of thickness indicated for overall unit and<br />

for each lite.<br />

4. U-Factors: Center-of-glazing values, according to NFRC 100 and based on LBL's WINDOW 5.2<br />

computer program, expressed as Btu/sq. ft. x h x deg F (W/sq. m x K) .<br />

5. Solar Heat-Gain Coefficient and Visible Transmittance: Center-of-glazing values, according to<br />

NFRC 200 and based on LBL's WINDOW 5.2 computer program.<br />

6. Visible Reflectance: Center-of-glazing values, according to NFRC 300.<br />

2.2 GLASS PRODUCTS<br />

A. Float Glass: ASTM C 1036, Type I, Quality-Q3, Class I (clear) unless otherwise indicated.<br />

1. Products: Subject to compliance with requirements, provide one of the following:<br />

a. AFG Industries, Inc.; Krystal Klear.<br />

b. Guardian Industries Corp.; Ultrawhite.<br />

c. Pilkington North America; Optiwhite.<br />

d. PPG Industries, Inc.; Clear Float Glass.<br />

B. Heat-Treated Float Glass: ASTM C 1048; Type I; Quality-Q3; Class I (clear) unless otherwise indicated;<br />

of kind and condition indicated.<br />

1. Fabrication Process: By horizontal (roller-hearth) process with roll-wave distortion parallel to<br />

bottom edge of glass as installed unless otherwise indicated.<br />

2. For uncoated glass, comply with requirements for Condition A.<br />

3. For coated vision glass, comply with requirements for Condition C (other coated glass).<br />

C. Reflective-Coated Vision Glass: ASTM C 1376, coated by vacuum deposition (sputter-coating) process,<br />

and complying with other requirements specified.<br />

1. Products: Subject to compliance with requirements, provide the following:<br />

a. PPG Industries, Inc., Solarcool Caribia.<br />

2. Kind: Kind CV (coated vision glass), except that Kind CO (coated overhead glass) may be used<br />

where the lower edge of the glass is more than 6 feet (1.8 m) above the adjacent floor level or<br />

cannot be approached closer than 10 feet (3.0 m) .<br />

3. Coating Color: Silver.<br />

4. Glass: Tinted float.<br />

5. Tint Color: Green.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

6. Visible Light Transmittance: 21 percent minimum.<br />

7. Outdoor Visible Reflectance: 19 percent maximum.<br />

2.3 INSULATING GLASS<br />

A. Manufacturers: Subject to compliance with requirements, provide products by one of the<br />

followingavailable manufacturers offering products that may be incorporated into the Work include, but are<br />

not limited to, the following:<br />

1. Glasswerks LA, Inc.<br />

2. PPG Industries, Inc.<br />

3. Viracon, Inc.<br />

4. Vitro America.<br />

B. Insulating-Glass Units: Factory-assembled units consisting of sealed lites of glass separated by a<br />

dehydrated interspace, qualified according to ASTM E 2190, and complying with other requirements<br />

specified.<br />

1. Sealing System: Dual seal, with manufacturer's standard primary and secondary.<br />

2. Spacer: Manufacturer's standard spacer material and construction.<br />

3. Desiccant: Molecular sieve or silica gel, or blend of both.<br />

C. Glass: Comply with applicable requirements in "Glass Products" Article.<br />

2.4 FIRE-PROTECTION-RATED GLAZING<br />

A. Fire-Protection-Rated Glazing, General: Listed and labeled by a testing agency acceptable to authorities<br />

having jurisdiction, for fire-protection ratings indicated, based on testing according to NFPA 252 for door<br />

assemblies and NFPA 257 for window assemblies.<br />

B. Film-Faced Ceramic Glazing: Clear, ceramic flat glass; 3/16-inch (5-mm) nominal thickness; faced on one<br />

surface with a clear glazing film; complying with testing requirements in 16 CFR 1201 for Category II<br />

materials.<br />

1.<br />

Products: Subject to compliance with requirements, provide one of the following :<br />

a. Nippon Electric Glass Co., Ltd. (distributed by Technical Glass Products); FireLite NT.<br />

b. Safti First; SuperLite C/SP.<br />

c. Schott North America, Inc.; Filmed Pyran Platinum.<br />

d. Vetrotech Saint-Gobain; SGG Keralite FR-F.<br />

C. Fire-Protection-Rated Tempered Glass: 1/4-inch- (6.4-mm-) thick, fire-protection-rated tempered glass,<br />

complying with testing requirements in 16 CFR 1201 for Category II materials.<br />

1.<br />

Products: Subject to compliance with requirements, provide one of the following:<br />

a. InterEdge, Inc., a subsidiary of AFG Industries, Inc.; PyroEdge-20.<br />

b. Safti First; SuperLite20.<br />

c. Vetrotech Saint-Gobain; SSG Pyroswiss.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.5 GLAZING GASKETS<br />

A. Dense Compression Gaskets: Molded or extruded gaskets of profile and hardness required to maintain<br />

watertight seal, made from one of the following:<br />

1. Neoprene complying with ASTM C 864.<br />

2. EPDM complying with ASTM C 864.<br />

3. Silicone complying with ASTM C 1115.<br />

4. Thermoplastic polyolefin rubber complying with ASTM C 1115.<br />

B. Soft Compression Gaskets: Extruded or molded, closed-cell, integral-skinned neoprene, EPDM, silicone,<br />

or thermoplastic polyolefin rubber gaskets complying with ASTM C 509, Type II, black; of profile and<br />

hardness required to maintain watertight seal.<br />

1. Application: Use where soft compression gaskets will be compressed by inserting dense<br />

compression gaskets on opposite side of glazing or pressure applied by means of pressure-glazing<br />

stops on opposite side of glazing.<br />

C. Lock-Strip Gaskets: Neoprene extrusions in size and shape indicated, fabricated into frames with molded<br />

corner units and zipper lock-strips, complying with ASTM C 542, black.<br />

2.6 GLAZING SEALANTS<br />

A. General:<br />

1. Compatibility: Provide glazing sealants that are compatible with one another and with other<br />

materials they will contact, including glass products, seals of insulating-glass units, and glazing<br />

channel substrates, under conditions of service and application, as demonstrated by sealant<br />

manufacturer based on testing and field experience.<br />

2. Suitability: Comply with sealant and glass manufacturers' written instructions for selecting glazing<br />

sealants suitable for applications indicated and for conditions existing at time of installation.<br />

3. Sealants used inside the weatherproofing system, shall have a VOC content of not more than 250<br />

g/L when calculated according to 40 CFR 59, Subpart D (EPA Method 24).<br />

4. Sealants used inside the weatherproofing system shall comply with the testing and product<br />

requirements of the California Department of Health Services' "Standard Practice for the Testing of<br />

Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers."<br />

5. Colors of Exposed Glazing Sealants: As indicated by manufacturer's designations.<br />

B. Glazing Sealant: Neutral-curing silicone glazing sealant complying with ASTM C 920, Type S, Grade NS,<br />

Class 100/50, Use NT.<br />

C. Glazing Sealants for Fire-Rated Glazing Products: Products that are approved by testing agencies that<br />

listed and labeled fire-resistant glazing products with which they are used for applications and fireprotection<br />

ratings indicated.<br />

2.7 GLAZING TAPES<br />

A. Back-Bedding Mastic Glazing Tapes: Preformed, butyl-based, 100 percent solids elastomeric tape;<br />

nonstaining and nonmigrating in contact with nonporous surfaces; with or without spacer rod as<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

recommended in writing by tape and glass manufacturers for application indicated; and complying with<br />

ASTM C 1281 and AAMA 800 for products indicated below:<br />

1. AAMA 806.3 tape, for glazing applications in which tape is subject to continuous pressure.<br />

2. AAMA 807.3 tape, for glazing applications in which tape is not subject to continuous pressure.<br />

B. Expanded Cellular Glazing Tapes: Closed-cell, PVC foam tapes; factory coated with adhesive on both<br />

surfaces; and complying with AAMA 800 for the following types:<br />

1. AAMA 810.1, Type 1, for glazing applications in which tape acts as the primary sealant.<br />

2. AAMA 810.1, Type 2, for glazing applications in which tape is used in combination with a full bead<br />

of liquid sealant.<br />

2.8 MISCELLANEOUS GLAZING MATERIALS<br />

A. General: Provide products of material, size, and shape complying with referenced glazing standard,<br />

requirements of manufacturers of glass and other glazing materials for application indicated, and with a<br />

proven record of compatibility with surfaces contacted in installation.<br />

B. Cleaners, Primers, and Sealers: Types recommended by sealant or gasket manufacturer.<br />

C. Setting Blocks: Elastomeric material with a Shore, Type A durometer hardness of 85, plus or minus 5.<br />

D. Spacers: Elastomeric blocks or continuous extrusions of hardness required by glass manufacturer to<br />

maintain glass lites in place for installation indicated.<br />

E. Edge Blocks: Elastomeric material of hardness needed to limit glass lateral movement (side walking).<br />

F. Cylindrical Glazing Sealant Backing: ASTM C 1330, Type O (open-cell material), of size and density to<br />

control glazing sealant depth and otherwise produce optimum glazing sealant performance.<br />

G. Perimeter Insulation for Fire-Resistive Glazing: Product that is approved by testing agency that listed and<br />

labeled fire-resistant glazing product with which it is used for application and fire-protection rating<br />

indicated.<br />

2.9 FABRICATION OF GLAZING UNITS<br />

A. Fabricate glazing units in sizes required to fit openings indicated for Project, with edge and face<br />

clearances, edge and surface conditions, and bite complying with written instructions of product<br />

manufacturer and referenced glazing publications, to comply with system performance requirements.<br />

B. Clean-cut or flat-grind vertical edges of butt-glazed monolithic lites to produce square edges with slight<br />

chamfers at junctions of edges and faces.<br />

C. Grind smooth and polish exposed glass edges and corners.<br />

2.10 MONOLITHIC-GLASS TYPES<br />

A. Glass Type GL-1: Clear fully tempered float glass.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Thickness: 6.0 mm.<br />

2. Provide safety glazing labeling.<br />

2.11 LAMINATED-GLASS TYPES<br />

A. Glass Type GL-2: Reflective-coated, laminated vision glass with two plies of heat-strengthened float glass<br />

with inner ply Class 1 (clear).<br />

1. Thickness of Each Glass Ply: 6.0 mm.<br />

2. Interlayer Thickness: 0.030 inch (0.76 mm) .<br />

3. Coating Location: Second or Third surface.<br />

4. Provide safety glazing labeling.<br />

2.12 INSULATING-GLASS TYPES<br />

A. Glass Type GL-3: Low-e-coated, tinted insulating glass.<br />

1. Overall Unit Thickness: 1 inch (25 mm) .<br />

2. Thickness of Each Glass Lite: 6.0 mm.<br />

3. Outdoor Lite: Tinted fully tempered float glass.<br />

4. Interspace Content: Air.<br />

5. Indoor Lite: Clear heat-strengthened float glass.<br />

6. Low-E Coating: Pyrolytic or sputtered on second or third surface.<br />

7. Visible Light Transmittance: 24 percent minimum.<br />

8. Winter Nighttime U-Factor: 0.48 maximum.<br />

9. Summer Daytime U-Factor: 0.50 maximum.<br />

10. Solar Heat Gain Coefficient: 0.25 maximum.<br />

11. Provide safety glazing labeling.<br />

2.13 FIRE-PROTECTION-RATED GLAZING TYPES<br />

A. Glass Type GL-4: 20-minute fire-rated safety glazing without hose-stream test; monolithic ceramic<br />

glazing.<br />

1. Provide safety glazing labeling.<br />

B. Glass Type GL-5: 45-minute fire-rated safety glazing; film-faced ceramic glazing.<br />

1. Provide safety glazing labeling.<br />

C. Glass Type GL-6: 60-minute fire-rated safety glazing; film-faced ceramic glazing.<br />

1. Provide safety glazing labeling.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine framing, glazing channels, and stops, with Installer present, for compliance with the following:<br />

1. Manufacturing and installation tolerances, including those for size, squareness, and offsets at<br />

corners.<br />

2. Presence and functioning of weep systems.<br />

3. Minimum required face and edge clearances.<br />

4. Effective sealing between joints of glass-framing members.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Clean glazing channels and other framing members receiving glass immediately before glazing. Remove<br />

coatings not firmly bonded to substrates.<br />

B. Examine glazing units to locate exterior and interior surfaces. Label or mark units as needed so that<br />

exterior and interior surfaces are readily identifiable. Do not use materials that will leave visible marks in<br />

the completed work.<br />

3.3 GLAZING, GENERAL<br />

A. Comply with combined written instructions of manufacturers of glass, sealants, gaskets, and other glazing<br />

materials, unless more stringent requirements are indicated, including those in referenced glazing<br />

publications.<br />

B. Adjust glazing channel dimensions as required by Project conditions during installation to provide<br />

necessary bite on glass, minimum edge and face clearances, and adequate sealant thicknesses, with<br />

reasonable tolerances.<br />

C. Protect glass edges from damage during handling and installation. Remove damaged glass from Project<br />

site and legally dispose of off Project site. Damaged glass is glass with edge damage or other<br />

imperfections that, when installed, could weaken glass and impair performance and appearance.<br />

D. Apply primers to joint surfaces where required for adhesion of sealants, as determined by preconstruction<br />

testing.<br />

E. Install setting blocks in sill rabbets, sized and located to comply with referenced glazing publications,<br />

unless otherwise required by glass manufacturer. Set blocks in thin course of compatible sealant suitable<br />

for heel bead.<br />

F. Do not exceed edge pressures stipulated by glass manufacturers for installing glass lites.<br />

G. Provide spacers for glass lites where length plus width is larger than 50 inches (1270 mm).<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Locate spacers directly opposite each other on both inside and outside faces of glass. Install<br />

correct size and spacing to preserve required face clearances, unless gaskets and glazing tapes<br />

are used that have demonstrated ability to maintain required face clearances and to comply with<br />

system performance requirements.<br />

2. Provide 1/8-inch (3-mm) minimum bite of spacers on glass and use thickness equal to sealant<br />

width. With glazing tape, use thickness slightly less than final compressed thickness of tape.<br />

H. Provide edge blocking where indicated or needed to prevent glass lites from moving sideways in glazing<br />

channel, as recommended in writing by glass manufacturer and according to requirements in referenced<br />

glazing publications.<br />

I. Set glass lites in each series with uniform pattern, draw, bow, and similar characteristics.<br />

J. Set glass lites with proper orientation so that coatings face exterior or interior as specified.<br />

K. Where wedge-shaped gaskets are driven into one side of channel to pressurize sealant or gasket on<br />

opposite side, provide adequate anchorage so gasket cannot walk out when installation is subjected to<br />

movement.<br />

L. Square cut wedge-shaped gaskets at corners and install gaskets in a manner recommended by gasket<br />

manufacturer to prevent corners from pulling away; seal corner joints and butt joints with sealant<br />

recommended by gasket manufacturer.<br />

3.4 TAPE GLAZING<br />

A. Position tapes on fixed stops so that, when compressed by glass, their exposed edges are flush with or<br />

protrude slightly above sightline of stops.<br />

B. Install tapes continuously, but not necessarily in one continuous length. Do not stretch tapes to make<br />

them fit opening.<br />

C. Cover vertical framing joints by applying tapes to heads and sills first and then to jambs. Cover horizontal<br />

framing joints by applying tapes to jambs and then to heads and sills.<br />

D. Place joints in tapes at corners of opening with adjoining lengths butted together, not lapped. Seal joints<br />

in tapes with compatible sealant approved by tape manufacturer.<br />

E. Do not remove release paper from tape until right before each glazing unit is installed.<br />

F. Apply heel bead of elastomeric sealant.<br />

G. Center glass lites in openings on setting blocks and press firmly against tape by inserting dense<br />

compression gaskets formed and installed to lock in place against faces of removable stops. Start gasket<br />

applications at corners and work toward centers of openings.<br />

H. Apply cap bead of elastomeric sealant over exposed edge of tape.<br />

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3.5 GASKET GLAZING (DRY)<br />

A. Cut compression gaskets to lengths recommended by gasket manufacturer to fit openings exactly, with<br />

allowance for stretch during installation.<br />

B. Insert soft compression gasket between glass and frame or fixed stop so it is securely in place with joints<br />

miter cut and bonded together at corners.<br />

C. Installation with Drive-in Wedge Gaskets: Center glass lites in openings on setting blocks and press firmly<br />

against soft compression gasket by inserting dense compression gaskets formed and installed to lock in<br />

place against faces of removable stops. Start gasket applications at corners and work toward centers of<br />

openings. Compress gaskets to produce a weathertight seal without developing bending stresses in<br />

glass. Seal gasket joints with sealant recommended by gasket manufacturer.<br />

D. Installation with Pressure-Glazing Stops: Center glass lites in openings on setting blocks and press firmly<br />

against soft compression gasket. Install dense compression gaskets and pressure-glazing stops, applying<br />

pressure uniformly to compression gaskets. Compress gaskets to produce a weathertight seal without<br />

developing bending stresses in glass. Seal gasket joints with sealant recommended by gasket<br />

manufacturer.<br />

E. Install gaskets so they protrude past face of glazing stops.<br />

3.6 SEALANT GLAZING (WET)<br />

A. Install continuous spacers, or spacers combined with cylindrical sealant backing, between glass lites and<br />

glazing stops to maintain glass face clearances and to prevent sealant from extruding into glass channel<br />

and blocking weep systems until sealants cure. Secure spacers or spacers and backings in place and in<br />

position to control depth of installed sealant relative to edge clearance for optimum sealant performance.<br />

B. Force sealants into glazing channels to eliminate voids and to ensure complete wetting or bond of sealant<br />

to glass and channel surfaces.<br />

C. Tool exposed surfaces of sealants to provide a substantial wash away from glass.<br />

3.7 LOCK-STRIP GASKET GLAZING<br />

A. Comply with ASTM C 716 and gasket manufacturer's written instructions. Provide supplementary wet seal<br />

and weep system unless otherwise indicated.<br />

3.8 CLEANING AND PROTECTION<br />

A. Protect exterior glass from damage immediately after installation by attaching crossed streamers to<br />

framing held away from glass. Do not apply markers to glass surface. Remove nonpermanent labels and<br />

clean surfaces.<br />

B. Protect glass from contact with contaminating substances resulting from construction operations. If,<br />

despite such protection, contaminating substances do come into contact with glass, remove substances<br />

immediately as recommended in writing by glass manufacturer.<br />

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C. Examine glass surfaces adjacent to or below exterior concrete and other masonry surfaces at frequent<br />

intervals during construction, but not less than once a month, for buildup of dirt, scum, alkaline deposits, or<br />

stains; remove as recommended in writing by glass manufacturer.<br />

D. Remove and replace glass that is broken, chipped, cracked, or abraded or that is damaged from natural<br />

causes, accidents, and vandalism, during construction period.<br />

E. Wash glass on both exposed surfaces in each area of Project not more than four days before date<br />

scheduled for inspections that establish date of Substantial Completion. Wash glass as recommended in<br />

writing by glass manufacturer.<br />

END OF SECTION 08800<br />

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SECTION 08911 - FIXED LOUVERS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Fixed, extruded-aluminum louvers.<br />

1.3 DEFINITIONS<br />

A. Louver Terminology: Definitions of terms for metal louvers contained in AMCA 501 apply to this Section<br />

unless otherwise defined in this Section or in referenced standards.<br />

B. Horizontal Louver: Louver with horizontal blades (i.e., the axes of the blades are horizontal).<br />

C. Vertical Louver: Louver with vertical blades (i.e., the axes of the blades are vertical).<br />

D. Drainable-Blade Louver: Louver with blades having gutters that collect water and drain it to channels in<br />

jambs and mullions, which carry it to bottom of unit and away from opening.<br />

E. Wind-Driven-Rain-Resistant Louver: Louver that provides specified wind-driven rain performance, as<br />

determined by testing according to AMCA 500-L.<br />

1.4 SUBMITTALS<br />

A. Product Data: For each type of product.<br />

1. For louvers specified to bear AMCA seal, include printed catalog pages showing specified models<br />

with appropriate AMCA Certified Ratings Seals.<br />

B. Shop Drawings: For louvers and accessories. Include plans, elevations, sections, details, and<br />

attachments to other work. Show frame profiles and blade profiles, angles, and spacing.<br />

1. Show weep paths, gaskets, flashing, sealant, and other means of preventing water intrusion.<br />

2. Show mullion profiles and locations.<br />

C. Samples: For each type of metal finish required.<br />

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D. Delegated-Design Submittal: For louvers indicated to comply with structural and seismic performance<br />

requirements, including analysis data signed and sealed by the qualified professional engineer responsible<br />

for their preparation.<br />

E. Product Test Reports: Based on evaluation of comprehensive tests performed according to AMCA 500-L<br />

by a qualified testing agency or by manufacturer and witnessed by a qualified testing agency, for each<br />

type of louver and showing compliance with performance requirements specified.<br />

F. Windborne-debris-impact-resistance test reports.<br />

1.5 QUALITY ASSURANCE<br />

A. Welding Qualifications: Qualify procedures and personnel according to the following:<br />

1. AWS D1.2/D1.2M, "Structural Welding Code - Aluminum."<br />

2. AWS D1.3/D1.3M, "Structural Welding Code - Sheet Steel."<br />

3. AWS D1.6/D1.6M, "Structural Welding Code - Stainless Steel."<br />

1.6 FIELD CONDITIONS<br />

A. Field Measurements: Verify actual dimensions of openings by field measurements before fabrication.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Source Limitations: Obtain louvers from single source from a single manufacturer where indicated to be of<br />

same type, design, or factory-applied color finish.<br />

2.2 PERFORMANCE REQUIREMENTS<br />

A. Delegated Design: Design louvers, including comprehensive engineering analysis by a qualified<br />

professional engineer, using structural and seismic performance requirements and design criteria<br />

indicated.<br />

B. Structural Performance: Louvers shall withstand the effects of gravity loads and the following loads and<br />

stresses within limits and under conditions indicated without permanent deformation of louver<br />

components, noise or metal fatigue caused by louver-blade rattle or flutter, or permanent damage to<br />

fasteners and anchors. Wind pressures shall be considered to act normal to the face of the building.<br />

1. Wind Loads: Determine loads based on a uniform pressure of 30 lbf/sq. ft. (1436 Pa) , acting<br />

inward or outward.<br />

C. Windborne-Debris-Impact Resistance: Louvers located within 30 feet (9.1 m) of grade shall pass<br />

enhanced-protection, large-missile testing requirements in ASTM E 1996 for Wind Zone 4 when tested<br />

according to ASTM E 1886. Test specimens shall be no smaller in width and length than louvers indicated<br />

for use on Project.<br />

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D. Seismic Performance: Louvers, including attachments to other construction, shall withstand the effects of<br />

earthquake motions determined according to ASCE/SEI 7.<br />

1. Component Importance Factor: 1.5.<br />

E. Louver Performance Ratings: Provide louvers complying with requirements specified, as demonstrated by<br />

testing manufacturer's stock units identical to those provided, except for length and width according to<br />

AMCA 500-L.<br />

F. Thermal Movements: Allow for thermal movements from ambient and surface temperature changes.<br />

1. Temperature Change (Range): 120 deg F (67 deg C), ambient; 180 deg F (100 deg C) , material<br />

surfaces.<br />

G. SMACNA Standard: Comply with recommendations in SMACNA's "Architectural Sheet Metal Manual" for<br />

fabrication, construction details, and installation procedures.<br />

2.3 FIXED, EXTRUDED-ALUMINUM LOUVERS<br />

A. Horizontal, Drainable-Blade Louver as indicated on Drawings:<br />

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering<br />

products that may be incorporated into the Work include, but are not limited to, the following:<br />

a. Air Balance Inc.; a Mestek company.<br />

b. Air Flow Company, Inc.<br />

c. Airolite Company, LLC (The).<br />

d. All-Lite Architectural Products.<br />

e. American Warming and Ventilating; a Mestek company.<br />

f. Architectural Louvers; Harray, LLC.<br />

g. Arrow United Industries; a division of Mestek, Inc.<br />

h. Carnes Company, Inc.<br />

i. Cesco Products; a division of Mestek, Inc.<br />

j. <strong>Construction</strong> Specialties, Inc.<br />

k. Dowco Products Group; Safe Air of Illinois.<br />

l. Greenheck Fan <strong>Corporation</strong>.<br />

m. Industrial Louvers, Inc.<br />

n. Louvers & Dampers; a division of Mestek, Inc.<br />

o. Metal Form Manufacturing, Inc.<br />

p. NCA Manufacturing, Inc.<br />

q. Nystrom, Inc.<br />

r. Pottorff.<br />

s. Reliable Products, Inc.<br />

t. Ruskin Company; Tomkins PLC.<br />

u. United Enertech.<br />

v. Vent Products Co., Inc.<br />

2. Louver Depth: 4 inches (100 mm) .<br />

3. Frame and Blade Nominal Thickness: Not less than 0.060 inch (1.52 mm) for blades and 0.080<br />

inch (2.03 mm) for frames.<br />

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4. Mullion Type: Exposed.<br />

5. Louver Performance Ratings:<br />

a. Free Area: Not less than 8.0 sq. ft. (0.74 sq. m) for 48-inch- (1220-mm-) wide by 48-inch-<br />

(1220-mm-) high louver.<br />

b. Point of Beginning Water Penetration: Not less than 1000 fpm (5.1 m/s) .<br />

c. Air Performance: Not more than 0.15-inch wg (37-Pa) static pressure drop at 1000-fpm<br />

(5.1-m/s) free-area exhaust or intake velocity.<br />

6. AMCA Seal: Mark units with AMCA Certified Ratings Seal.<br />

2.4 LOUVER SCREENS<br />

A. General: Provide screen at each exterior louver.<br />

1. Screen Location for Fixed Louvers: Interior face.<br />

2. Screening Type: Insect screening.<br />

B. Secure screen frames to louver frames with machine screws with heads finished to match louver, spaced<br />

a maximum of 6 inches (150 mm) from each corner and at 12 inches (300 mm) o.c.<br />

C. Louver Screen Frames: Fabricate with mitered corners to louver sizes indicated.<br />

1. Metal: Same type and form of metal as indicated for louver to which screens are attached.<br />

Reinforce extruded-aluminum screen frames at corners with clips.<br />

2. Finish: Same finish as louver frames to which louver screens are attached.<br />

3. Type: Rewirable frames with a driven spline or insert.<br />

D. Louver Screening for Aluminum Louvers:<br />

1. Insect Screening: Stainless steel, 18-by-18 (1.4-by-1.4-mm) mesh, 0.009-inch (0.23-mm) wire.<br />

2.5 BLANK-OFF PANELS<br />

A. Uninsulated, Blank-Off Panels: Metal sheet attached to back of louver.<br />

1. Aluminum sheet for aluminum louvers, not less than 0.050-inch (1.27-mm) nominal thickness.<br />

2. Galvanized-steel sheet for galvanized-steel louvers, not less than 0.052-inch (1.32-mm) nominal<br />

thickness.<br />

3. Panel Finish: Same finish applied to louvers.<br />

4. Attach blank-off panels with sheet metal screws.<br />

2.6 MATERIALS<br />

A. Aluminum Extrusions: ASTM B 221 (ASTM B 221M) , Alloy 6063-T5, T-52, or T6.<br />

B. Aluminum Sheet: ASTM B 209 (ASTM B 209M) , Alloy 3003 or 5005 with temper as required for forming,<br />

or as otherwise recommended by metal producer for required finish.<br />

C. Fasteners: Use types and sizes to suit unit installation conditions.<br />

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1. Use hex-head or Phillips pan-head screws for exposed fasteners unless otherwise indicated.<br />

2. For fastening aluminum, use aluminum or 300 series stainless-steel fasteners.<br />

3. For fastening galvanized steel, use hot-dip-galvanized steel or 300 series stainless-steel fasteners.<br />

4. For fastening stainless steel, use 300 series stainless-steel fasteners.<br />

5. For color-finished louvers, use fasteners with heads that match color of louvers.<br />

D. Postinstalled Fasteners for Concrete and Masonry: Torque-controlled expansion anchors, made from<br />

stainless-steel components, with capability to sustain, without failure, a load equal to 4 times the loads<br />

imposed, for concrete, or 6 times the load imposed for masonry, as determined by testing according to<br />

ASTM E 488, conducted by a qualified independent testing agency.<br />

E. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187.<br />

2.7 FABRICATION<br />

A. Factory assemble louvers to minimize field splicing and assembly. Disassemble units as necessary for<br />

shipping and handling limitations. Clearly mark units for reassembly and coordinated installation.<br />

B. Vertical Assemblies: Where height of louver units exceeds fabrication and handling limitations, fabricate<br />

units to permit field-bolted assembly with close-fitting joints in jambs and mullions, reinforced with splice<br />

plates.<br />

1. Continuous Vertical Assemblies: Fabricate units without interrupting blade-spacing pattern unless<br />

horizontal mullions are indicated.<br />

2. Horizontal Mullions: Provide horizontal mullions at joints where indicated.<br />

C. Maintain equal louver blade spacing, including separation between blades and frames at head and sill,]to<br />

produce uniform appearance.<br />

D. Fabricate frames, including integral sills, to fit in openings of sizes indicated, with allowances made for<br />

fabrication and installation tolerances, adjoining material tolerances, and perimeter sealant joints.<br />

1. Frame Type: Channel unless otherwise indicated.<br />

E. Include supports, anchorages, and accessories required for complete assembly.<br />

F. Provide vertical mullions of type and at spacings indicated, but not more than is recommended by<br />

manufacturer, or 72 inches (1830 mm) o.c., whichever is less.<br />

1. Exposed Mullions: Where indicated, provide units with exposed mullions of same width and depth<br />

as louver frame. Where length of louver exceeds fabrication and handling limitations, provide<br />

interlocking split mullions designed to permit expansion and contraction.<br />

2. Exterior Corners: Prefabricated corner units with mitered and welded blades and with<br />

semirecessed mullions at corners.<br />

G. Provide subsills made of same material as louvers for recessed louvers.<br />

H. Join frame members to each other and to fixed louver blades with fillet welds concealed from view unless<br />

otherwise indicated or size of louver assembly makes bolted connections between frame members<br />

necessary.<br />

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2.8 ALUMINUM FINISHES<br />

A. Finish louvers after assembly.<br />

B. High-Performance Organic Finish: Two-coat fluoropolymer finish complying with AAMA 2604 and<br />

containing not less than 70 percent PVDF resin by weight in color coat. Prepare, pretreat, and apply<br />

coating to exposed metal surfaces to comply with coating and resin manufacturers' written instructions.<br />

1. Color and Gloss: As selected by Architect from manufacturer's full range.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates and openings, with Installer present, for compliance with requirements for installation<br />

tolerances and other conditions affecting performance of the Work.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Coordinate setting drawings, diagrams, templates, instructions, and directions for installation of<br />

anchorages that are to be embedded in concrete or masonry construction. Coordinate delivery of such<br />

items to Project site.<br />

3.3 INSTALLATION<br />

A. Locate and place louvers level, plumb, and at indicated alignment with adjacent work.<br />

B. Use concealed anchorages where possible. Provide brass or lead washers fitted to screws where<br />

required to protect metal surfaces and to make a weathertight connection.<br />

C. Form closely fitted joints with exposed connections accurately located and secured.<br />

D. Provide perimeter reveals and openings of uniform width for sealants and joint fillers, as indicated.<br />

E. Protect unpainted galvanized and nonferrous-metal surfaces that are in contact with concrete, masonry, or<br />

dissimilar metals from corrosion and galvanic action by applying a heavy coating of bituminous paint or by<br />

separating surfaces with waterproof gaskets or nonmetallic flashing.<br />

F. Install concealed gaskets, flashings, joint fillers, and insulation as louver installation progresses, where<br />

weathertight louver joints are required. Comply with Section 079200 "Joint Sealants" for sealants applied<br />

during louver installation.<br />

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3.4 ADJUSTING AND CLEANING<br />

A. Clean exposed louver surfaces that are not protected by temporary covering, to remove fingerprints and<br />

soil during construction period. Do not let soil accumulate during construction period.<br />

B. Before final inspection, clean exposed surfaces with water and a mild soap or detergent not harmful to<br />

finishes. Thoroughly rinse surfaces and dry.<br />

C. Restore louvers damaged during installation and construction so no evidence remains of corrective work.<br />

If results of restoration are unsuccessful, as determined by Architect, remove damaged units and replace<br />

with new units.<br />

1. Touch up minor abrasions in finishes with air-dried coating that matches color and gloss of, and is<br />

compatible with, factory-applied finish coating.<br />

END OF SECTION 08911<br />

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SECTION 08952 - TRANSLUCENT FIBERGLASS SANDWICH PANEL WALL SYSTEM<br />

PART 1 GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes translucent fiberglass sandwich panel system for walls consisting of 2-3/4" thick flat,<br />

prefabricated single units, (including factory installation).<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. General Performance: Aluminum-framed systems shall withstand the effects of the following performance<br />

requirements without exceeding performance criteria or failure due to defective manufacture, fabrication,<br />

installation, or other defects in construction:<br />

1. Movements of supporting structure indicated on Drawings including, but not limited to, story drift<br />

and deflection from uniformly distributed and concentrated live loads.<br />

2. Dimensional tolerances of building frame and other adjacent construction.<br />

3. Failure includes the following:<br />

a. Deflection exceeding specified limits.<br />

b. Thermal stresses transferring to building structure.<br />

c. Framing members transferring stresses, including those caused by thermal and structural<br />

movements to glazing.<br />

d. Noise or vibration created by wind and by thermal and structural movements.<br />

e. Loosening or weakening of fasteners, attachments, and other components.<br />

f. Failure of operating units.<br />

B. Delegated Design: Design translucent wall system, including comprehensive engineering analysis by a<br />

qualified California licensed professional engineer, using performance requirements and design criteria<br />

indicated.<br />

1. Wind Loads: Wall system shall withstand the effects of uniform pressure (velocity pressure) acting<br />

inward and outward wind loads determined according to SEI/ASCE 7<br />

2. Seismic Performance: Wall System shall withstand the effects of earthquake motions determined<br />

according to SEI/ASCE 7.<br />

C. Deflection of entire system shall not exceed L/45, unless otherwise indicated.<br />

D. Air/Water Infiltration: For Water Penetration, curtainwall system shall be tested per procedures of ASTM<br />

E-331, and shall show no water entry at WTP=10.00 psf, @ 5.00gph/ft. squared. Test shall be performed<br />

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before and after uniform loads are applied. For Air Leakage, system shall be tested per procedures of<br />

ASTM E-283, and shall show results of no more than 0.01 cfm/ft. squared @ 1.56 psf (25 mph) and 0.01<br />

cfm/ft, squared @ 6.24 psf (50mph).<br />

1.4 SUBMITTALS<br />

A. Product Data: Submit shop drawings and color samples of face sheets and finishes.<br />

B. Samples: Submit product sample showing thickness, face sheets, colors and insulation 14” x 28”.<br />

C. Test Reports: To be furnished by systems manufacturer in accordance with Division 1, Submittals. The<br />

manufacturer shall submit certified test reports by an independent testing organization for each type and<br />

class of panel system. Reports shall verify that the material will meet all performance requirements of this<br />

specification. Previously completed test reports will be acceptable if by current manufacturer and<br />

indicative of products used on this project. Test reports required are:<br />

1. Flame Spread and Smoke Developed (ASTM E-84 by UL 723)<br />

2. Burn Extent (ASTM D-635)<br />

3. Color Difference (ASTM D-2244)<br />

4. Impact Strength (UL 972)<br />

5. Tensile Bond Strength (ASTM C-297 after aging by ASTM D-1037)<br />

6. Shear Bond Strength (ASTM D-1002) after 5 different aging conditions<br />

7. Beam Bending Strength (ASTM E-72)<br />

8. Insulation "U" Factor (by NFRC 100; ASTM C-236; E-1423 and C-1199)<br />

9. NFRC Certification - Optional<br />

10. Condensation Resistance Factor (AAMA 1503)<br />

11. Class A Roof Covering Burning Brand (ASTM E-108)<br />

12. Class A Roof System UL Listed (UL-790) - Optional<br />

13. Class I Fire Approval (FM 488l) - Optional<br />

D. Proof of regular, independent quality control monitoring under a nationally recognized building code<br />

review and listing program shall be submitted.<br />

E. Complete energy and structural calculations and all above data must be submitted with any request to be<br />

included as an approved product to bid this section.<br />

1.5 QUALITY ASSURANCE<br />

A. Installer Qualifications: Erection shall be by an installer which has been in the business of erecting and<br />

installing specified materials for at least five (5) consecutive years, and can show evidence of satisfactory<br />

completion of projects of similar size, scope and type.<br />

B. Shop drawings to be prepared and stamped by a California licensed engineer.<br />

C. System manufacturer must be listed by a recognized building code authority, including the International<br />

Conference of Building Officials, which requires quality control inspections, and fire, structural and water<br />

infiltration testing by an approved agency for sandwich panel systems.<br />

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D. Quality control inspections; and required testing conducted at least once each year, shall include<br />

manufacturing facilities, sandwich panel components and production sandwich panels for conformance<br />

with "Acceptance Criteria for Sandwich Panels" as regulated by the ICC-ES or equivalent.<br />

E. Materials and products shall be manufactured by a company continuously and regularly employed in the<br />

manufacture of specified materials for a period of at least ten (10) consecutive years and which can show<br />

evidence of these materials being satisfactorily used on at least six (6) projects of similar size, scope and<br />

type within such a period. At least three (3) projects shall have been in successful use for 10 years or<br />

longer.<br />

F. Performance Requirement: The manufacturer shall be responsible for the configuration and fabrication of<br />

the complete panel system.<br />

G. Product Options: Drawings indicate size, dimensions and profile to structural translucent panel system.<br />

Specifications indicate performance required.<br />

1.6 PROJECT CONDITIONS<br />

A. Field Measurements: Verify dimensions in system installation areas and indicate if dimensions on shop<br />

drawings are actual or guaranteed dimensions.<br />

1.7 WARRANTY<br />

A. General Warranty: Any warranties specified in this section shall not alter or change Owners rights and<br />

provisions received under other contract documents, and shall be in addition to those documents.<br />

B. Special Warranty: System manufacturer shall provide written agreement to repair or replace all defective<br />

panel and system craftsmanship for a period of one (1) year, starting at date of delivery. Installer shall<br />

provide one (1) year warranty against leakage starting from date of installation completion.<br />

1.8 PRODUCT HANDLING<br />

A. Store panels on long edge, several inches above the ground, blocked and under cover to prevent<br />

damage.<br />

1. Follow manufacturer's storage and handling instructions.<br />

PART 2 PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Basis-of-Design Product: Subject to compliance with requirements, provide products manufactured by<br />

Kalwall <strong>Corporation</strong> – (800) 258-9777 approved equal complying with design intent and all performance<br />

and material requirements.<br />

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2.2 MATERIALS - TRANSLUCENT FACE SHEETS - PANEL FABRICATION<br />

A. Translucent fiberglass faces shall be manufactured from glass fiber reinforced thermoset resins by<br />

insulated system fabricator specially for architectural use. Thermoplastic (e.g., polycarbonate, acrylic)<br />

faces are not acceptable.<br />

B. FLAMMABILITY: The interior face sheet shall be UL listed and have a flamespread rating no greater than<br />

50 and smoke developed no greater than 250 when tested in accordance with UL 723. Burn extent by<br />

ASTM D-635 shall be no greater than 1". Faces shall not deform, deflect or drip when subjected to fire or<br />

flame, or become detached when subjected to 300°F for 25 minutes.<br />

C. WEATHERABILITY: The full thickness of the exterior face shall not change color more than 3.0 Hunter or<br />

CIE Units DELTA E by ASTM D-2244 after five (5) years outdoor weather at 5° facing South, determined<br />

by the average of at least three (3) white samples with and without a protective film or coating to ensure<br />

maximum, long-term color stability.<br />

D. Exterior face shall have a permanent glass veil erosion barrier integrally embedded to provide maximum<br />

long-term resistance to fiber exposure. Sacrificial plastic surface films, coatings or veils not acceptable.<br />

E. Exterior face sheet shall be smooth, .070" thick. Interior face sheet shall be .045" thick. Faces shall not<br />

vary more than +/- 10% in thickness and be uniform in color.<br />

F. Colors: Colors shall be selected from manufacturer’s standard colors.<br />

1. Exterior Face: “Crystal”<br />

2. Interior Face: “Crystal”<br />

G. Panel system shall be 2-3/4" thick, made of two sheets of translucent fiberglass, bonded by heat and<br />

pressure to either an aluminum or composite grid core specifically for architectural use.<br />

H. THERMAL INSULATION: Panels shall have a NFRC laboratory tested "U" factor of 0.53 per ASTM C-<br />

236, E-1423 and C-1199. System shall be NFRC certified.<br />

I. LIGHT & SOLAR TRANSMISSION: Light transmission and shading coefficient shall be in accordance<br />

with ASTM E-972.<br />

1. Light Transmission: 50%<br />

2. Shading Coefficient: 0.7<br />

J. GRID CORE:<br />

1. Grid pattern shall be nominal 12” x 24" shoji and symmetrical about the horizontal centerline for<br />

each flat panel.<br />

2. The thermally broken (aluminum) l-beam grid core shall be 6063-T6 or 6005-T5 with provisions for<br />

mechanical interlocking of muntin-mullion and perimeter. Width of I-beam shall be no less than<br />

7/16". The I-beam grid shall be machined to tolerances of not greater than +/- .002". Thermal<br />

break shall be 1” wide minimum.<br />

3. Panels shall withstand 1200°F fire for minimum (1) hour without collapse or exterior flaming.<br />

4. Thermally broken panels shall give minimum CRF (Condensation Resistance Factor) of 80 by<br />

AAMA 1503 measured on the grid line.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

K. ADHESIVE:<br />

1. The laminate adhesive shall be heat and pressure resin-type engineered for structural sandwich<br />

panel use, with minimum 25 years field use. Adhesive shall pass testing requirements specified by<br />

the International Conference of Building Officials "Acceptance Criteria for Sandwich Panel<br />

Adhesive".<br />

2. Minimum strength shall be 750 PSI tensile strength by ASTM C-297 after two (2) exposures to six<br />

(6) cycles each of the aging conditions prescribed by ASTM D-1037.<br />

3. Shear strength by ASTM D-1002 minimum after exposures to five (5) separate aging conditions:<br />

a. 50% Relative Humidity at 73°F: 540 PSI<br />

b. 182°F: 100 PSI<br />

c. Accelerated Aging by ASTM D-1037 at room temperature: 800 PSI<br />

d. Accelerated Aging by ASTM D-1037 at 182°F: 250 PSI<br />

e. 500 Hour Oxygen Bomb by ASTM D-572: 1400 PSI<br />

L. IMPACT RESISTANCE:<br />

1. The exterior face sheet shall be uniform in strength, impenetrable by hand-held pencil and repel an<br />

impact equal to 70 (230) ft. lbs. without fracture or tear when impacted by a 3-1/4" diameter, 5 lb.<br />

Free-falling object per UL 972.<br />

M. Translucent structural sandwich panel shall be a true sandwich panel of flat fiberglass sheets bonded to a<br />

grid core of mechanically interlocking I-beams and shall be laminated under a controlled process of heat<br />

and pressure, and deflect no more than 1.9" at 30 psf in 10' by ASTM E-72.<br />

N. The adhesive bonding line shall be straight, cover the entire width of the l-beam and have a neat, sharp<br />

edge. In order to insure bonding strength, white spots at intersections of muntins and mullions shall not<br />

exceed 4 for each 40 sq. ft. of panel, nor shall they be more than 3/36" in width<br />

O. Panels and aluminum perimeter frame shall be pre-assembled where practical and sealed at the factory.<br />

Panels should be shipped to the job site in rugged shipping units, ready for erection.<br />

P. PERIMETER CLOSURE SYSTEM, BATTENS AND ALUMINUM FINISHES:<br />

1. Closure system shall be extruded 6063-T6 and 6063-T5 aluminum clamp-tite screw type. Curved<br />

closure system may be roll formed. (Thermal break system optional for walls.)<br />

2. Aluminum closures to be supplied with 300 series stainless steel screws (excluding final fasteners<br />

to building) and shall be factory sealed to the panels. Aluminum battens and cap plates shall be<br />

field installed.<br />

3. All exposed aluminum to be (mill) (architectural corrosion resistant finish which meets the<br />

performance requirements of AAMA 2604, color to be selected from manufacturer's standards).<br />

4. Flexible sealing tape shall be manufacturer's standard pre-applied to serrated edges of closure<br />

system at factory under controlled conditions.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 EXECUTION<br />

3.1 EXAMINATION<br />

A. Do not install systems until conditions adversely affecting installation and performance have been<br />

corrected.<br />

3.2 PREPARATION<br />

A. The general contractor shall prepare openings including isolating dissimilar materials from aluminum<br />

system which may cause damage by electrolysis, and shall provide temporary enclosures if required.<br />

3.3 INSTALLATION<br />

A. The installer shall erect translucent panel system in strict accordance with approved shop drawings as<br />

supplied by manufacturer, including fastening and sealing. All surfaces shall be cleaned before sealants<br />

are applied.<br />

B. Secure non-moveable joints and accommodate thermal and mechanical movements.<br />

C. If required, insure weep holes are correctly installed.<br />

D. After other trades have completed work on adjacent material, inspect translucent panel installation and<br />

make any adjustments necessary to ensure proper installation and weather-tight conditions.<br />

E. All staging and lifts required for the complete panel system installation and field measuring shall be<br />

provided by and maintained by the general contractor.<br />

3.4 CLEANING<br />

A. Clean panel system, both sides, after installation according to manufacturer's recommendations.<br />

END OF SECTION 08952<br />

TRANSLUCENT FIBERGLASS SANDWICH PANEL WALL SYSTEM 08952 - 6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 09111 - NON-LOAD-BEARING STEEL FRAMING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes non-load-bearing steel framing members for the following applications:<br />

1. Interior framing systems (e.g., supports for partition walls, framed soffits, furring, etc.).<br />

2. Interior suspension systems (e.g., supports for ceilings, suspended soffits, etc.).<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

1.4 QUALITY ASSURANCE<br />

A. Fire-Test-Response Characteristics: For fire-resistance-rated assemblies that incorporate non-loadbearing<br />

steel framing, provide materials and construction identical to those tested in assembly indicated<br />

according to ASTM E 119 by an independent testing agency.<br />

B. Sound Transmission Characteristics: For STC-rated assemblies that incorporate non-load-bearing steel<br />

framing, provide materials and construction identical to those tested in assembly indicated according to<br />

ASTM E 90 and classified according to ASTM E 413 by an independent testing agency.<br />

PART 2 - PRODUCTS<br />

2.1 NON-LOAD-BEARING STEEL FRAMING, GENERAL<br />

A. Framing Members, General: Comply with ASTM C 754 for conditions indicated.<br />

1. Steel Sheet Components: Comply with ASTM C 645 requirements for metal, unless otherwise<br />

indicated.<br />

2.2 SUSPENSION SYSTEM COMPONENTS<br />

A. Tie Wire: ASTM A 641/A 641M, Class 1 zinc coating, soft temper, 0.0625-inch- (1.59-mm-) diameter wire,<br />

or double strand of 0.0475-inch- (1.21-mm-) diameter wire.<br />

NON-LOAD-BEARING STEEL FRAMING 09111 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Hanger Attachments to Concrete:<br />

1. Anchors: Fabricated from corrosion-resistant materials with holes or loops for attaching wire<br />

hangers and capable of sustaining, without failure, a load equal to 5 times that imposed by<br />

construction as determined by testing according to ASTM E 488 by an independent testing agency.<br />

a. Type: Cast-in-place anchor, designed for attachment to concrete forms or Postinstalled,<br />

expansion anchor.<br />

2. Powder-Actuated Fasteners: Suitable for application indicated, fabricated from corrosion-resistant<br />

materials with clips or other devices for attaching hangers of type indicated, and capable of<br />

sustaining, without failure, a load equal to 10 times that imposed by construction as determined by<br />

testing according to ASTM E 1190 by an independent testing agency.<br />

C. Wire Hangers: ASTM A 641/A 641M, Class 1 zinc coating, soft temper, 0.162-inch (4.12-mm) diameter.<br />

D. Flat Hangers: Steel sheet, in size indicated on Drawings.<br />

E. Carrying Channels: Cold-rolled, commercial-steel sheet with a base-metal thickness of 0.0538 inch (1.37<br />

mm) and minimum 1/2-inch- (12.7-mm-) wide flanges.<br />

1. Depth: As indicated on Drawings.<br />

F. Furring Channels (Furring Members):<br />

1. Hat-Shaped, Rigid Furring Channels: ASTM C 645, 7/8 inch (22.2 mm) deep.<br />

a. Minimum Base Metal Thickness: As indicated on Drawings.<br />

G. Grid Suspension System for Ceilings: ASTM C 645, direct-hung system composed of main beams and<br />

cross-furring members that interlock.<br />

1. Products: Subject to compliance with requirements, provide one of the following:<br />

a. Armstrong World Industries, Inc.; Drywall Grid Systems.<br />

b. Chicago Metallic <strong>Corporation</strong>; 640-CDrywall Furring System.<br />

c. USG <strong>Corporation</strong>; Drywall Suspension System.<br />

2.3 STEEL FRAMING FOR FRAMED ASSEMBLIES<br />

A. Steel Studs and Runners: ASTM C 645.<br />

1. Minimum Base-Metal Thickness: As indicated on Drawings.<br />

B. Slip-Type Head Joints: Where indicated, provide the following:<br />

1. Double-Runner System: ASTM C 645 top runners, inside runner with 2-inch- (50.8-mm-) deep<br />

flanges in thickness not less than indicated for studs and fastened to studs, and outer runner sized<br />

to friction fit inside runner.<br />

C. Flat Strap and Backing Plate: Steel sheet for blocking and bracing in length and width indicated.<br />

NON-LOAD-BEARING STEEL FRAMING 09111 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Minimum Base-Metal Thickness: 0.0179 inch (0.45 mm) .<br />

D. Cold-Rolled Channel Bridging: 0.0538-inch (1.37-mm) bare-steel thickness, with minimum 1/2-inch- (12.7mm-)<br />

wide flanges.<br />

1. Depth: As indicated on Drawings.<br />

2. Clip Angle: Not less than 1-1/2 by 1-1/2 inches (38.1 by 38.1 mm), 0.068-inch- (1.73-mm-) thick,<br />

galvanized steel.<br />

E. Hat-Shaped, Rigid Furring Channels: ASTM C 645.<br />

1. Minimum Base Metal Thickness: 0.0179 inch (0.45 mm) .<br />

2. Depth: As indicated on Drawings.<br />

F. Resilient Furring Channels: 1/2-inch- (12.7-mm-) deep, steel sheet members designed to reduce sound<br />

transmission.<br />

1. Configuration: Asymmetrical or hat shaped.<br />

G. Cold-Rolled Furring Channels: 0.0538-inch (1.37-mm) bare-steel thickness, with minimum 1/2-inch- (12.7mm-)<br />

wide flanges.<br />

1. Depth: As indicated on Drawings.<br />

2. Furring Brackets: Adjustable, corrugated-edge type of steel sheet with minimum bare-steel<br />

thickness of 0.0312 inch (0.79 mm) .<br />

3. Tie Wire: ASTM A 641/A 641M, Class 1 zinc coating, soft temper, 0.0625-inch- (1.59-mm-)<br />

diameter wire, or double strand of 0.0475-inch- (1.21-mm-) diameter wire.<br />

H. Z-Shaped Furring: With slotted or nonslotted web, face flange of 1-1/4 inches (31.8 mm), wall attachment<br />

flange of 7/8 inch (22.2 mm), minimum bare-metal thickness of 0.0179 inch (0.45 mm) , and depth required<br />

to fit insulation thickness indicated.<br />

2.4 AUXILIARY MATERIALS<br />

A. Fasteners for Metal Framing: Of type, material, size, corrosion resistance, holding power, and other<br />

properties required to fasten steel members to substrates.<br />

B. Isolation Strip at Exterior Walls: Provide the following:<br />

1. Foam Gasket: Adhesive-backed, closed-cell vinyl foam strips that allow fastener penetration<br />

without foam displacement, 1/8 inch (3.2 mm) thick, in width to suit steel stud size.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION, GENERAL<br />

A. Installation Standard: ASTM C 754.<br />

NON-LOAD-BEARING STEEL FRAMING 09111 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Gypsum Board Assemblies: Also comply with requirements in ASTM C 840 that apply to framing<br />

installation.<br />

3.2 INSTALLING SUSPENSION SYSTEMS<br />

A. Isolate suspension systems from building structure where they abut or are penetrated by building structure<br />

to prevent transfer of loading imposed by structural movement.<br />

B. Suspend hangers from building structure as follows:<br />

1. Install hangers plumb and free from contact with insulation or other objects within ceiling plenum<br />

that are not part of supporting structural or suspension system.<br />

a. Splay hangers only where required to miss obstructions and offset resulting horizontal<br />

forces by bracing, countersplaying, or other equally effective means.<br />

2. Where width of ducts and other construction within ceiling plenum produces hanger spacings that<br />

interfere with locations of hangers required to support standard suspension system members,<br />

install supplemental suspension members and hangers in the form of trapezes or equivalent<br />

devices.<br />

a. Size supplemental suspension members and hangers to support ceiling loads within<br />

performance limits established by referenced installation standards.<br />

3. Do not attach hangers to steel roof deck.<br />

4. Do not attach hangers to permanent metal forms. Furnish cast-in-place hanger inserts that extend<br />

through forms.<br />

5. Do not attach hangers to rolled-in hanger tabs of composite steel floor deck.<br />

6. Do not connect or suspend steel framing from ducts, pipes, or conduit.<br />

C. Fire-Resistance-Rated Assemblies: Wire tie furring channels to supports.<br />

D. Seismic Bracing: Sway-brace suspension systems with hangers used for support.<br />

E. Grid Suspension Systems: Attach perimeter wall track or angle where grid suspension systems meet<br />

vertical surfaces. Mechanically join main beam and cross-furring members to each other and butt-cut to fit<br />

into wall track.<br />

F. Installation Tolerances: Install suspension systems that are level to within 1/8 inch in 12 feet (3 mm in<br />

3.6 m) measured lengthwise on each member that will receive finishes and transversely between parallel<br />

members that will receive finishes.<br />

3.3 INSTALLING FRAMED ASSEMBLIES<br />

A. Where studs are installed directly against exterior masonry walls or dissimilar metals at exterior walls,<br />

install isolation strip between studs and exterior wall.<br />

B. Install tracks (runners) at floors and overhead supports. Extend framing full height to structural supports<br />

or substrates above suspended ceilings, except where partitions are indicated to terminate at suspended<br />

ceilings. Continue framing around ducts penetrating partitions above ceiling.<br />

NON-LOAD-BEARING STEEL FRAMING 09111 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Slip-Type Head Joints: Where framing extends to overhead structural supports, install to produce<br />

joints at tops of framing systems that prevent axial loading of finished assemblies.<br />

2. Door Openings: Screw vertical studs at jambs to jamb anchor clips on door frames; install runner<br />

track section (for cripple studs) at head and secure to jamb studs.<br />

a. Install two studs at each jamb, unless otherwise indicated.<br />

b. Install cripple studs at head adjacent to each jamb stud, with a minimum 1/2-inch (12.7-mm)<br />

clearance from jamb stud to allow for installation of control joint in finished assembly.<br />

c. Extend jamb studs through suspended ceilings and attach to underside of overhead<br />

structure.<br />

3. Other Framed Openings: Frame openings other than door openings the same as required for door<br />

openings, unless otherwise indicated. Install framing below sills of openings to match framing<br />

required above door heads.<br />

4. Fire-Resistance-Rated Partitions: Install framing to comply with fire-resistance-rated assembly<br />

indicated and support closures and to make partitions continuous from floor to underside of solid<br />

structure.<br />

a. Firestop Track: Where indicated, install to maintain continuity of fire-resistance-rated<br />

assembly indicated.<br />

5. Sound-Rated Partitions: Install framing to comply with sound-rated assembly indicated.<br />

C. Direct Furring:<br />

1. Screw to wood framing.<br />

2. Attach to concrete or masonry with stub nails, screws designed for masonry attachment, or<br />

powder-driven fasteners spaced 24 inches (610 mm) o.c.<br />

D. Z-Furring Members:<br />

1. Erect insulation (specified in Division 7 Section "Building Insulation") vertically and hold in place<br />

with Z-furring members spaced 24 inches (610 mm) o.c.<br />

2. Except at exterior corners, securely attach narrow flanges of furring members to wall with concrete<br />

stub nails, screws designed for masonry attachment, or powder-driven fasteners spaced 24 inches<br />

(600 mm) o.c.<br />

3. At exterior corners, attach wide flange of furring members to wall with short flange extending<br />

beyond corner; on adjacent wall surface, screw-attach short flange of furring channel to web of<br />

attached channel. At interior corners, space second member no more than 12 inches (300 mm)<br />

from corner and cut insulation to fit.<br />

E. Installation Tolerance: Install each framing member so fastening surfaces vary not more than 1/8 inch (3<br />

mm) from the plane formed by faces of adjacent framing.<br />

END OF SECTION 09111<br />

NON-LOAD-BEARING STEEL FRAMING 09111 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 09250 - GYPSUM BOARD<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes the following:<br />

1. Interior gypsum board.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

1.4 QUALITY ASSURANCE<br />

A. Fire-Resistance-Rated Assemblies: For fire-resistance-rated assemblies, provide materials and<br />

construction identical to those tested in assembly indicated according to ASTM E 119 by an independent<br />

testing agency.<br />

B. STC-Rated Assemblies: For STC-rated assemblies, provide materials and construction identical to those<br />

tested in assembly indicated according to ASTM E 90 and classified according to ASTM E 413 by an<br />

independent testing agency.<br />

PART 2 - PRODUCTS<br />

2.1 INTERIOR GYPSUM BOARD<br />

A. General: Complying with ASTM C 36/C 36M or ASTM C 1396/C 1396M, as applicable to type of gypsum<br />

board indicated and whichever is more stringent.<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

a. American Gypsum Co.<br />

b. BPB America Inc.<br />

c. G-P Gypsum.<br />

d. Lafarge North America Inc.<br />

e. National Gypsum Company.<br />

f. PABCO Gypsum.<br />

GYPSUM BOARD 09250 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Type X:<br />

g. Temple.<br />

h. USG <strong>Corporation</strong>.<br />

1. Thickness: 5/8 inch (15.9 mm) .<br />

2. Long Edges: Tapered.<br />

C. Special Type X: Having improved fire resistance over standard Type X, and complying with requirements<br />

of fire-resistance-rated assemblies indicated on Drawings.<br />

1. Thickness: As required by fire-resistance-rated assembly indicated on Drawings.<br />

2. Long Edges: Tapered.<br />

D. Ceiling Type: Manufactured to have more sag resistance than regular-type gypsum board.<br />

1. Thickness: 1/2 inch (12.7 mm) .<br />

2. Long Edges: Tapered.<br />

E. Moisture- and Mold-Resistant Type: With moisture- and mold-resistant core and surfaces.<br />

1. Core: 5/8 inch (15.9 mm) , Type X.<br />

2. Long Edges: Tapered.<br />

2.2 TILE BACKING PANELS<br />

A. Water-Resistant Gypsum Backing Board: ASTM C 630/C 630M or ASTM C 1396/C 1396M.<br />

1. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated into the Work include, but are not limited to, the following:<br />

2. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

a. American Gypsum Co.<br />

b. BPB America Inc.<br />

c. G-P Gypsum.<br />

d. Lafarge North America Inc.<br />

e. National Gypsum Company.<br />

f. PABCO Gypsum.<br />

g. Temple.<br />

h. USG <strong>Corporation</strong>.<br />

3. Core: 5/8 inch (15.9 mm) , Type X.<br />

2.3 TRIM ACCESSORIES<br />

A. Interior Trim: ASTM C 1047.<br />

1. Material: Galvanized or aluminum-coated steel sheet, rolled zinc, plastic, or paper-faced<br />

galvanized steel sheet.<br />

2. Shapes:<br />

GYPSUM BOARD 09250 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

a. Cornerbead.<br />

b. Bullnose bead.<br />

c. LC-Bead: J-shaped; exposed long flange receives joint compound.<br />

d. L-Bead: L-shaped; exposed long flange receives joint compound.<br />

e. U-Bead: J-shaped; exposed short flange does not receive joint compound.<br />

f. Expansion (control) joint.<br />

g. Curved-Edge Cornerbead: With notched or flexible flanges.<br />

2.4 JOINT TREATMENT MATERIALS<br />

A. General: Comply with ASTM C 475/C 475M.<br />

B. Joint Tape:<br />

1. Interior Gypsum Wallboard: Paper.<br />

C. Joint Compound for Interior Gypsum Wallboard: For each coat use formulation that is compatible with<br />

other compounds applied on previous or for successive coats.<br />

1. Prefilling: At open joints, rounded or beveled panel edges, and damaged surface areas, use<br />

setting-type taping compound.<br />

2. Embedding and First Coat: For embedding tape and first coat on joints, fasteners, and trim<br />

flanges, use setting-type taping compound.<br />

3. Fill Coat: For second coat, use setting-type, sandable topping compound.<br />

4. Finish Coat: For third coat, use setting-type, sandable topping compound.<br />

5. Skim Coat: For final coat of Level 5 finish, use setting-type, sandable topping compound.<br />

D. Joint Compound for Tile Backing Panels:<br />

1. Water-Resistant Gypsum Backing Board: Use setting-type taping compound and setting-type,<br />

sandable topping compound.<br />

2.5 AUXILIARY MATERIALS<br />

A. General: Provide auxiliary materials that comply with referenced installation standards and manufacturer's<br />

written recommendations.<br />

B. Laminating Adhesive: Adhesive or joint compound recommended for directly adhering gypsum panels to<br />

continuous substrate.<br />

C. Steel Drill Screws: ASTM C 1002, unless otherwise indicated.<br />

1. Use screws complying with ASTM C 954 for fastening panels to steel members from 0.033 to<br />

0.112 inch (0.84 to 2.84 mm) thick.<br />

D. Sound Attenuation Blankets: ASTM C 665, Type I (blankets without membrane facing) produced by<br />

combining thermosetting resins with mineral fibers manufactured from glass, slag wool, or rock wool.<br />

1. Fire-Resistance-Rated Assemblies: Comply with mineral-fiber requirements of assembly.<br />

GYPSUM BOARD 09250 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

E. Acoustical Sealant: As specified in Division 7 Section "Joint Sealants."<br />

F. Thermal Insulation: As specified in Division 7 Section "Building Insulation."<br />

G. Vapor Retarder: As specified in Division 7 Section "Building Insulation."<br />

2.6 TEXTURE FINISHES<br />

A. Primer: As recommended by textured finish manufacturer.<br />

B. Polystyrene Aggregate Ceiling Finish: Water-based, job-mixed, polystyrene aggregate finish with flamespread<br />

and smoke-developed indexes of not more than 25 when tested according to ASTM E 84.<br />

1. Available Products: Subject to compliance with requirements, products that may be incorporated<br />

into the Work include, but are not limited to, the following:<br />

2. Products: Subject to compliance with requirements, provide one of the following:<br />

a. G-P Gypsum; Georgia-Pacific Regency Ceiling Textures/Polystyrene.<br />

b. National Gypsum Company; Perfect Spray.<br />

c. USG <strong>Corporation</strong>; SHEETROCK Ceiling Spray Texture, QT.<br />

3. Texture: Medium.<br />

C. Aggregate Finish: Water-based, job-mixed, aggregated, drying-type texture finish for spray application.<br />

1. Products: Subject to compliance with requirements, provide one of the following:<br />

a. G-P Gypsum; Georgia-Pacific Ceiling Textures/Vermiculite.<br />

b. USG <strong>Corporation</strong>; SHEETROCK Wall and Ceiling Spray Texture (Aggregated).<br />

2. Texture: Light spatter.<br />

PART 3 - EXECUTION<br />

3.1 APPLYING AND FINISHING PANELS, GENERAL<br />

A. Comply with ASTM C 840.<br />

B. Examine panels before installation. Reject panels that are wet, moisture damaged, and mold damaged.<br />

C. Isolate perimeter of gypsum board applied to non-load-bearing partitions at structural abutments, except<br />

floors. Provide 1/4- to 1/2-inch- (6.4- to 12.7-mm-) wide spaces at these locations, and trim edges with<br />

edge trim where edges of panels are exposed. Seal joints between edges and abutting structural surfaces<br />

with acoustical sealant.<br />

3.2 APPLYING INTERIOR GYPSUM BOARD<br />

A. Install interior gypsum board in the following locations:<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Type X: Vertical surfaces, unless otherwise indicated.<br />

2. Ceiling Type: Ceiling surfaces.<br />

3.3 APPLYING TILE BACKING PANELS<br />

A. Water-Resistant Gypsum Backing Board: Install at showers, tubs, and where indicated. Install with 1/4inch<br />

(6.4-mm) gap where panels abut other construction or penetrations.<br />

B. Areas Not Subject to Wetting: Install regular-type gypsum wallboard panels to produce a flat surface<br />

except at showers, tubs, and other locations indicated to receive water-resistant panels.<br />

C. Where tile backing panels abut other types of panels in same plane, shim surfaces to produce a uniform<br />

plane across panel surfaces.<br />

3.4 INSTALLING TRIM ACCESSORIES<br />

A. General: For trim with back flanges intended for fasteners, attach to framing with same fasteners used for<br />

panels. Otherwise, attach trim according to manufacturer's written instructions.<br />

B. Control Joints: Install control joints according to ASTM C 840 and in specific locations approved by<br />

Architect for visual effect.<br />

C. Interior Trim: Install in the following locations:<br />

1. Cornerbead: Use at outside corners, unless otherwise indicated.<br />

2. LC-Bead: Use at exposed panel edges.<br />

3.5 FINISHING GYPSUM BOARD<br />

A. General: Treat gypsum board joints, interior angles, edge trim, control joints, penetrations, fastener<br />

heads, surface defects, and elsewhere as required to prepare gypsum board surfaces for decoration.<br />

Promptly remove residual joint compound from adjacent surfaces.<br />

B. Prefill open joints, rounded or beveled edges, and damaged surface areas.<br />

C. Apply joint tape over gypsum board joints, except those with trim having flanges not intended for tape.<br />

D. Gypsum Board Finish Levels: Finish panels to levels indicated below:<br />

1. Level 1: Ceiling plenum areas, concealed areas, and where indicated.<br />

2. Level 2: Panels that are substrate for tile.<br />

3. Level 3: Surfaces indicated to be taped and floated but not to receive a paint or other finish..<br />

4. Level 4: At panel surfaces that will be exposed to view, indicated to receive light texture finishes,<br />

wall coverings, or flat or satin paint, and all other surfaces not otherwise indicated.<br />

a. Primer and its application to surfaces are specified in Division 9 Section “Painting”.<br />

5. Level 5: Surfaces indicated to receive gloss and semi-gloss paints or special coatings<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

a. Primer and its application to surfaces are specified in Division 9 Section “Painting”.<br />

3.6 APPLYING TEXTURE FINISHES<br />

A. Surface Preparation and Primer: Prepare and apply primer to gypsum panels and other surfaces<br />

receiving texture finishes. Apply primer to surfaces that are clean, dry, and smooth.<br />

B. Texture Finish Application: Mix and apply finish using powered spray equipment, to produce a uniform<br />

texture free of starved spots or other evidence of thin application or of application patterns.<br />

C. Prevent texture finishes from coming into contact with surfaces not indicated to receive texture finish by<br />

covering them with masking agents, polyethylene film, or other means. If, despite these precautions,<br />

texture finishes contact these surfaces, immediately remove droppings and overspray to prevent damage<br />

according to texture-finish manufacturer's written recommendations.<br />

3.7 PROTECTION<br />

A. Protect installed products from damage from weather, condensation, direct sunlight, construction, and<br />

other causes during remainder of the construction period.<br />

B. Remove and replace panels that are wet, moisture damaged, and mold damaged.<br />

1. Indications that panels are wet or moisture damaged include, but are not limited to, discoloration,<br />

sagging, or irregular shape.<br />

2. Indications that panels are mold damaged include, but are not limited to, fuzzy or splotchy surface<br />

contamination and discoloration.<br />

END OF SECTION 09250<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 09310 - CERAMIC TILE<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Ceramic tile.<br />

2. Tile backing panels.<br />

3. Metal edge strips.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Samples:<br />

1. Each type and composition of tile and for each color and finish required.<br />

2. Assembled samples, with grouted joints, for each type and composition of tile and for each color<br />

and finish required.<br />

1.4 EXTRA MATERIALS<br />

A. Furnish extra materials that match and are from same production runs as products installed and that are<br />

packaged with protective covering and identified with labels describing contents.<br />

1. Tile and Trim Units: Furnish quantity of full-size units equal to 3 percent of amount installed for<br />

each type, composition, color, pattern, and size indicated.<br />

PART 2 - PRODUCTS<br />

2.1 TILE PRODUCTS<br />

A. ANSI Ceramic Tile Standard: Provide Standard grade tile that complies with ANSI A137.1 for types,<br />

compositions, and other characteristics indicated.<br />

B. Basis-of-Design Product: Subject to compliance with requirements, provide floor and wall tiles<br />

manufactured by Daltile or comparable product by one of the following:<br />

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1. American Marazzi Tile, Inc.<br />

2. American Olean; Division of Dal-Tile International Inc.<br />

3. Crossville, Inc.<br />

4. Deutsche Steinzeug America, Inc.<br />

5. Florida Tile Industries, Inc.<br />

6. Florim USA.<br />

7. GranitiFiandre; c/o Trans Ceramica, Ltd.<br />

8. Interceramic.<br />

9. Laufen.<br />

10. Lone Star Ceramics Company.<br />

11. Grupo Porcelanite.<br />

12. Portobello America, Inc.<br />

13. Seneca Tiles, Inc.<br />

14. United States Ceramic Tile Company.<br />

C. Tile Type CFT-1: Unpolished Floor Tile.<br />

1. Composition: Porcelain.<br />

2. Face Size: 12 by 12 inches and 16 by 16 inches as indicated in the Drawings.<br />

3. Thickness: 1/4 inch (6.35 mm) .<br />

4. Face: Pattern of design indicated, with square or cushion edges.<br />

5. Tile Color and Pattern: As indicated by manufacturer's designations as indicated in the Drawings.<br />

6. Grout Color: As selected by Architect from manufacturer's full range.<br />

D. Tile Type CWT-1 and CWT-2: Glazed wall tile.<br />

1. Tile Color and Pattern: As indicated by manufacturer's designation on the Drawings.<br />

a. CWT-1: Field Tile Color and Pattern.<br />

b. CWT-2: Accent Tile Color and Pattern.<br />

2. Module Size: 4-1/4 by 4-1/4 inches (108 by 108 mm) .<br />

3. Thickness: 5/16 inch (8 mm) .<br />

4. Face: Pattern of design indicated, with manufacturer's standard edges.<br />

5. Finish: Bright, clear glaze.<br />

6. Grout Color: As selected by Architect from manufacturer's full range.<br />

7. Mounting: Factory, back mounted.<br />

8. Mounting: Pregrouted sheets of tiles factory assembled and grouted with manufacturer's standard<br />

white silicone rubber.<br />

9. Trim Units: Coordinated with sizes and coursing of adjoining flat tile where applicable and<br />

matching characteristics of adjoining flat tile. Provide shapes as follows, selected from<br />

manufacturer's standard shapes:<br />

a. Base: Coved, module size 4-1/4 by 4-1/4 inches (108 by 108 mm) .<br />

b. Wainscot Cap: Surface bullnose, module size 4-1/4 by 4-1/4 inches (108 by 108 mm) .<br />

c. External Corners for Thin-Set Mortar Installations: Surface bullnose, same size as adjoining<br />

flat tile.<br />

d. Internal Corners: Field-butted square corners. For coved base and cap use angle pieces<br />

designed to fit with stretcher shapes.<br />

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2.2 THRESHOLDS<br />

A. General: Fabricate to sizes and profiles indicated or required to provide transition between adjacent floor<br />

finishes.<br />

1. Bevel edges at 1:2 slope, with lower edge of bevel aligned with or up to 1/16 inch (1.5 mm) above<br />

adjacent floor surface. Finish bevel to match top surface of threshold. Limit height of threshold to<br />

1/2 inch (12.7 mm) or less above adjacent floor surface.<br />

2.3 TILE BACKING PANELS<br />

A. Cementitious Backer Units: ANSI A118.9 or ASTM C 1325.<br />

1. Products: Subject to compliance with requirements, provide one of the following:<br />

a. C-Cure; C-Cure Board 990.<br />

b. Custom Building Products; Wonderboard.<br />

c. FinPan, Inc.; Util-A-Crete Concrete Backer Board.<br />

d. USG <strong>Corporation</strong>; DUROCK Cement Board.<br />

2. Thickness: 1/2 inch (12.7 mm) .<br />

B. Fiber-Cement Underlayment: ASTM C 1288.<br />

1. Products: Subject to compliance with requirements, provide one of the following:<br />

a. CertainTeed Corp.; FiberCement BackerBoard.<br />

b. James Hardie; Hardiebacker 500.<br />

2. Thickness: 1/2 inch (12.7 mm) .<br />

2.4 SETTING MATERIALS<br />

A. Dry-Set Portland Cement Mortar (Thin Set): ANSI A118.1.<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

a. Boiardi Products; a QEP company.<br />

b. Bonsal American; an Oldcastle company.<br />

c. Bostik, Inc.<br />

d. C-Cure.<br />

e. Custom Building Products.<br />

f. Jamo Inc.<br />

g. Laticrete International, Inc.<br />

h. MAPEI <strong>Corporation</strong>.<br />

i. Southern Grouts & Mortars, Inc.<br />

j. Summitville Tiles, Inc.<br />

k. TEC; a subsidiary of H. B. Fuller Company.<br />

2. For wall applications, provide nonsagging mortar.<br />

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2.5 GROUT MATERIALS<br />

A. Sand-Portland Cement Grout: ANSI A108.10.<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

a. Boiardi Products; a QEP company.<br />

b. Bonsal American; an Oldcastle company.<br />

c. Bostik, Inc.<br />

d. C-Cure.<br />

e. Custom Building Products.<br />

f. Jamo Inc.<br />

g. Laticrete International, Inc.<br />

h. MAPEI <strong>Corporation</strong>.<br />

i. Southern Grouts & Mortars, Inc.<br />

j. Summitville Tiles, Inc.<br />

k. TEC; a subsidiary of H. B. Fuller Company.<br />

2.6 MISCELLANEOUS MATERIALS<br />

A. Trowelable Underlayments and Patching Compounds: Latex-modified, portland cement-based formulation<br />

provided or approved by manufacturer of tile-setting materials for installations indicated.<br />

B. Metal Edge Strips: Angle or L-shape, stainless steel, ASTM A 666, 300 Series exposed-edge material.<br />

C. Grout Sealer: Manufacturer's standard silicone product for sealing grout joints and that does not change<br />

color or appearance of grout.<br />

1. Products: Subject to compliance with requirements, provide one of the following:<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

a. Bonsal American, an Oldcastle company; Grout Sealer.<br />

b. Bostik, Inc.; CeramaSeal Grout & Tile Sealer.<br />

c. C-Cure; Penetrating Sealer 978.<br />

d. Custom Building Products; Grout and TileSealer.<br />

e. Jamo Inc.; Matte Finish Sealer.<br />

f. MAPEI <strong>Corporation</strong>; KER 004, Keraseal Penetrating Sealer for Unglazed Grout and Tile.<br />

g. Southern Grouts & Mortars, Inc.; Silicone Grout Sealer.<br />

h. Summitville Tiles, Inc.; SL-15, Invisible Seal Penetrating Grout and Tile Sealer.<br />

i. TEC, a subsidiary of H. B. Fuller Company; TA-256 Penetrating Silicone Grout Sealer.<br />

A. Examine substrates, areas, and conditions where tile will be installed, with Installer present, for<br />

compliance with requirements for installation tolerances and other conditions affecting performance of<br />

installed tile.<br />

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1. Verify that substrates for setting tile are firm, dry, clean, free of coatings that are incompatible with<br />

tile-setting materials including curing compounds and other substances that contain soap, wax, oil,<br />

or silicone; and comply with flatness tolerances required by ANSI A108.01 for installations<br />

indicated.<br />

3.2 PREPARATION<br />

A. Fill cracks, holes, and depressions in concrete substrates for tile floors installed with adhesivesor thin-set<br />

mortar with trowelable leveling and patching compound specifically recommended by tile-setting material<br />

manufacturer.<br />

B. Where indicated, prepare substrates to receive waterproofing by applying a reinforced mortar bed that<br />

complies with ANSI A108.1A and is sloped 1/4 inch per foot (1:50) toward drains.<br />

C. Blending: For tile exhibiting color variations, use factory blended tile or blend tiles at Project site before<br />

installing.<br />

D. Field-Applied Temporary Protective Coating: If indicated under tile type or needed to prevent grout from<br />

staining or adhering to exposed tile surfaces, precoat them with continuous film of temporary protective<br />

coating, taking care not to coat unexposed tile surfaces.<br />

3.3 INSTALLATION<br />

A. Comply with TCA's "Handbook for Ceramic Tile Installation" for TCA installation methods specified in tile<br />

installation schedules. Comply with parts of the ANSI A108 Series "Specifications for Installation of<br />

Ceramic Tile" that are referenced in TCA installation methods, specified in tile installation schedules, and<br />

apply to types of setting and grouting materials used.<br />

1. For the following installations, follow procedures in the ANSI A108 Series of tile installation<br />

standards for providing 95 percent mortar coverage:<br />

a. Exterior tile floors.<br />

b. Tile floors in wet areas.<br />

c. Tile floors composed of tiles 8 by 8 inches (200 by 200 mm)<br />

d. Tile floors composed of rib-backed tiles.<br />

or larger.<br />

B. Extend tile work into recesses and under or behind equipment and fixtures to form complete covering<br />

without interruptions unless otherwise indicated. Terminate work neatly at obstructions, edges, and<br />

corners without disrupting pattern or joint alignments.<br />

C. Accurately form intersections and returns. Perform cutting and drilling of tile without marring visible<br />

surfaces. Carefully grind cut edges of tile abutting trim, finish, or built-in items for straight aligned joints.<br />

Fit tile closely to electrical outlets, piping, fixtures, and other penetrations so plates, collars, or covers<br />

overlap tile.<br />

D. Jointing Pattern: Lay tile in grid pattern unless otherwise indicated. Lay out tile work and center tile fields<br />

in both directions in each space or on each wall area. Lay out tile work to minimize the use of pieces that<br />

are less than half of a tile. Provide uniform joint widths unless otherwise indicated.<br />

E. Joint Widths: Unless otherwise indicated, install tile with the following joint widths:<br />

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1. Floor Tile: 1/4 inch (6.35 mm) .<br />

2. Glazed Wall Tile: 1/16 inch (1.6 mm) .<br />

F. Expansion Joints: Provide expansion joints and other sealant-filled joints, including control, contraction,<br />

and isolation joints, where indicated. Form joints during installation of setting materials, mortar beds, and<br />

tile. Do not saw-cut joints after installing tiles.<br />

1. Where joints occur in concrete substrates, locate joints in tile surfaces directly above them.<br />

2. Prepare joints and apply sealants to comply with requirements in Division 7 Section "Joint<br />

Sealants."<br />

G. Stone Thresholds: Install stone thresholds in same type of setting bed as adjacent floor unless otherwise<br />

indicated.<br />

1. At locations where mortar bed (thickset) would otherwise be exposed above adjacent floor finishes,<br />

set thresholds in latex-portland cement mortar (thin set).<br />

H. Metal Edge Strips: Install where exposed edge of tile flooring meets carpet, wood, or other flooring that<br />

finishes flush with top of tile.<br />

I. Install cementitious backer units and fiber-cement underlayment and treat joints according to<br />

ANSI A108.11 and manufacturer's written instructions for type of application indicated. Use latex-portland<br />

cement mortar for bonding material unless otherwise directed in manufacturer's written instructions.<br />

J. Install waterproofing to comply with ANSI A108.13 and manufacturer's written instructions to produce<br />

waterproof membrane of uniform thickness and bonded securely to substrate.<br />

K. Install crack isolation membrane to comply with ANSI A108.17 and manufacturer's written instructions to<br />

produce membrane of uniform thickness and bonded securely to substrate.<br />

3.4 INTERIOR TILE INSTALLATION SCHEDULE<br />

A. Interior Floor Installations, Concrete Subfloor:<br />

1. Tile Installation F112: Cement mortar bed (thickset) bonded to concrete; TCA F112.<br />

a. Tile Type: CFT-1<br />

b. Thin-Set Mortar for Cured-Bed Method: Dry-set portland cement mortar.<br />

c. Grout: Sand-portland cement grout.<br />

B. Interior Wall Installations, Metal Studs or Furring:<br />

1. Tile Installation W243: Thin-set mortar on gypsum board; TCA W243.<br />

END OF SECTION 09310<br />

a. Tile Type: CWT-1 and CWT-2.<br />

b. Thin-Set Mortar: Dry-set portland cement mortar.<br />

c. Grout: Sand-portland cement grout.<br />

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SECTION 09512 - ACOUSTICAL TILE CEILINGS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes acoustical tiles and concealed suspension systems for ceilings.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Coordination Drawings: Drawn to scale and coordinating acoustical tile ceiling installation with hanger<br />

attachment to building structure and ceiling mounted items. Show size and location of initial access<br />

modules.<br />

C. Samples: For each exposed finish.<br />

D. Product test reports.<br />

E. Research/evaluation reports.<br />

F. Maintenance data.<br />

1.4 QUALITY ASSURANCE<br />

A. Acoustical Testing Agency Qualifications: An independent testing laboratory, or an NVLAP-accredited<br />

laboratory.<br />

B. Fire-Test-Response Characteristics:<br />

1. Fire-Resistance Characteristics: Where indicated, provide acoustical tile ceilings identical to those<br />

of assemblies tested for fire resistance per ASTM E 119 by UL or another testing and inspecting<br />

agency acceptable to authorities having jurisdiction.<br />

a. Identify materials with appropriate markings of applicable testing and inspecting agency.<br />

2. Surface-Burning Characteristics: Acoustical tiles complying with ASTM E 1264 for Class A<br />

materials, when tested per ASTM E 84.<br />

a. Smoke-Developed Index: 450 or less.<br />

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C. Seismic Standard: Comply with the following:<br />

1. Standard for Ceiling Suspension Systems Requiring Seismic Restraint: Comply with ASTM E 580.<br />

2. UBC Standard 25-2, "Metal Suspension Systems for Acoustical Tile and for Lay-in Panel Ceilings."<br />

D. Preinstallation Conference: Conduct conference at Project site.<br />

1.5 EXTRA MATERIALS<br />

A. Furnish extra materials described below that match products installed and that are packaged with<br />

protective covering for storage and identified with labels describing contents.<br />

1. Acoustical Ceiling Units: Full-size tiles equal to 2.0 percent of quantity installed.<br />

2. Suspension System Components: Quantity of each concealed grid and exposed component equal<br />

to 2.0 percent of quantity installed.<br />

PART 2 - PRODUCTS<br />

2.1 ACOUSTICAL TILE CEILINGS, GENERAL<br />

A. Acoustical Tile Standard: Comply with ASTM E 1264.<br />

B. Metal Suspension System Standard: Comply with ASTM C 635.<br />

C. Attachment Devices: Size for five times the design load indicated in ASTM C 635, Table 1, "Direct Hung,"<br />

unless otherwise indicated. Comply with seismic design requirements.<br />

1. Anchors in Concrete: Expansion anchors fabricated from corrosion-resistant materials, with holes<br />

or loops for attaching hangers of type indicated and with capability to sustain, without failure, a load<br />

equal to five times that imposed by ceiling construction, as determined by testing per ASTM E 488<br />

or ASTM E 1512 as applicable, conducted by a qualified testing and inspecting agency.<br />

2. Power-Actuated Fasteners in Concrete: Fastener system of type suitable for application indicated,<br />

fabricated from corrosion-resistant materials, with clips or other accessory devices for attaching<br />

hangers of type indicated, and with capability to sustain, without failure, a load equal to 10 times<br />

that imposed by ceiling construction, as determined by testing per ASTM E 1190, conducted by a<br />

qualified testing and inspecting agency.<br />

D. Wire Hangers, Braces, and Ties: Zinc-coated carbon-steel wire; ASTM A 641/A 641M, Class 1 zinc<br />

coating, soft temper.<br />

1. Size: Select wire diameter so its stress at 3 times hanger design load (ASTM C 635, Table 1,<br />

"Direct Hung") will be less than yield stress of wire, but provide not less than 0.106-inch- (2.69-mm)<br />

diameter wire.<br />

E. Seismic struts and seismic clips.<br />

F. Metal Edge Moldings and Trim: Type and profile indicated or, if not indicated, manufacturer's standard<br />

moldings for edges and penetrations that comply with seismic design requirements; formed from sheet<br />

metal of same material, finish, and color as that used for exposed flanges of suspension system runners.<br />

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2.2 ACOUSTICAL TILES FOR ACOUSTICAL TILE CEILING<br />

A. Products: Subject to compliance with requirements, provide the following:<br />

1. Armstrong World Industries, Inc.;<br />

B. Color: White<br />

a. Second Look II: Product 1761, Fine-Fissured, Angled Tegular, Scored where indicated on<br />

Drawings.<br />

C. Thickness: Manufacturer’s standard thicknesses.<br />

D. Modular Size: As indicated on Drawings.<br />

2.3 METAL SUSPENSION SYSTEM FOR ACOUSTICAL TILE CEILING<br />

A. Products: Subject to compliance with requirements, provide one of the following:<br />

1. Armstrong World Industries, Inc.; Prelude XL, 15/16” Exposed Tee System.<br />

B. Direct-Hung Suspension System: Intermediate-duty structural classification.<br />

C. Access: Upward, with each access unit identified by manufacturer's standard unobtrusive markers.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Comply with ASTM C 636 and seismic design requirements indicated, per manufacturer's written<br />

instructions and CISCA's "Ceiling Systems Handbook."<br />

B. Measure each ceiling area and establish layout of acoustical tiles to balance border widths at opposite<br />

edges of each ceiling. Avoid using less-than-half-width tiles at borders.<br />

C. Suspend ceiling hangers from building's structural members, plumb and free from contact with insulation<br />

or other objects within ceiling plenum. Splay hangers only where required to miss obstructions; offset<br />

resulting horizontal forces by bracing, countersplaying, or other equally effective means. Where width of<br />

ducts and other construction within ceiling plenum produces hanger spacings that interfere with location of<br />

hangers, use trapezes or equivalent devices. When steel framing does not permit installation of hanger<br />

wires at spacing required, install carrying channels or other supplemental support for attachment of hanger<br />

wires.<br />

1. Do not support ceilings directly from permanent metal forms or floor deck; anchor into concrete<br />

slabs.<br />

2. Do not attach hangers to steel deck tabs or to steel roof deck.<br />

D. Install edge moldings and trim of type indicated at perimeter of acoustical tile ceiling area and where<br />

necessary to conceal edges of acoustical tiles. Screw attach moldings to substrate at intervals not more<br />

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than 16 inches (400 mm) o.c. and not more than 3 inches (75 mm) from ends, leveling with ceiling<br />

suspension system to a tolerance of 1/8 inch in 12 feet (3.2 mm in 3.6 m) . Miter corners accurately and<br />

connect securely.<br />

E. Install suspension system runners so they are square and securely interlocked with one another. Remove<br />

and replace dented, bent, or kinked members.<br />

F. Install acoustical tiles in coordination with suspension system and exposed moldings and trim. Place<br />

splines or suspension system flanges into kerfed edges so tile-to-tile joints are closed by double lap of<br />

material.<br />

END OF SECTION 09512<br />

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SECTION 09651 - RESILIENT FLOOR TILE<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Vinyl composition floor tile.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Samples: Full-size units of each color and pattern of floor tile required.<br />

C. Maintenance data.<br />

1.4 QUALITY ASSURANCE<br />

A. Fire-Test-Response Characteristics: As determined by testing identical products according to<br />

ASTM E 648 or NFPA 253 by a qualified testing agency.<br />

1. Critical Radiant Flux Classification: Class I, not less than 0.45 W/sq. cm.<br />

1.5 PROJECT CONDITIONS<br />

A. Maintain ambient temperatures within range recommended by manufacturer in spaces to receive floor tile.<br />

B. Until Substantial Completion, maintain ambient temperatures within range recommended by manufacturer.<br />

C. Close spaces to traffic during floor tile installation.<br />

D. Close spaces to traffic for 48 hours after floor tile installation.<br />

E. Install floor tile after other finishing operations, including painting, have been completed.<br />

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PART 2 - PRODUCTS<br />

2.1 VINYL COMPOSITION FLOOR TILE<br />

A. Product: Subject to compliance with requirements, provide the product by Armstrong World Industries,<br />

Inc, as indicated on Drawings or a comparable product by one of the following:<br />

1. Congoleum <strong>Corporation</strong>.<br />

2. Mannington Mills, Inc.<br />

3. Tarkett, Inc.<br />

4. Vinylasa Tile, Distributed by American Tile Inc.<br />

B. Tile Standard: ASTM F 1066, Class 2, through-pattern tile.<br />

C. Wearing Surface: Smooth.<br />

D. Thickness: 0.125 inch (3.2 mm) .<br />

E. Size:<br />

12 by 12 inches (305 by 305 mm) .<br />

F. Colors and Patterns: As indicated by manufacturer's designations.<br />

2.2 INSTALLATION MATERIALS<br />

A. Trowelable Leveling and Patching Compounds: Latex-modified, portland cement based or blended<br />

hydraulic-cement-based formulation provided or approved by manufacturer for applications indicated.<br />

B. Adhesives: Water-resistant type recommended by manufacturer to suit floor tile and substrate conditions<br />

indicated.<br />

C. Floor Polish: Provide protective liquid floor polish products as recommended by manufacturer.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

A. Prepare substrates according to manufacturer's written instructions to ensure adhesion of resilient<br />

products.<br />

B. Concrete Substrates: Prepare according to ASTM F 710.<br />

1. Verify that substrates are dry and free of curing compounds, sealers, and hardeners.<br />

2. Remove substrate coatings and other substances that are incompatible with adhesives and that<br />

contain soap, wax, oil, or silicone, using mechanical methods recommended by manufacturer. Do<br />

not use solvents.<br />

3. Alkalinity and Adhesion Testing: Perform tests recommended by manufacturer. Proceed with<br />

installation only after substrates pass testing.<br />

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4. Moisture Testing: Perform tests recommended by floor covering manufacturer. Proceed with<br />

installation only after substrates pass testing.<br />

C. Fill cracks, holes, and depressions in substrates with trowelable leveling and patching compound and<br />

remove bumps and ridges to produce a uniform and smooth substrate.<br />

D. Do not install floor tiles until they are same temperature as space where they are to be installed.<br />

1. Move resilient products and installation materials into spaces where they will be installed at least<br />

48 hours in advance of installation.<br />

E. Sweep and vacuum clean substrates to be covered by resilient products immediately before installation.<br />

3.2 FLOOR TILE INSTALLATION<br />

A. Comply with manufacturer's written instructions for installing floor tile.<br />

B. Lay out floor tiles from center marks established with principal walls, discounting minor offsets, so tiles at<br />

opposite edges of room are of equal width. Adjust as necessary to avoid using cut widths that equal less<br />

than one-half tile at perimeter.<br />

1. Lay tiles square with room axis.<br />

C. Match floor tiles for color and pattern by selecting tiles from cartons in the same sequence as<br />

manufactured and packaged, if so numbered. Discard broken, cracked, chipped, or deformed tiles.<br />

1. Lay tiles with grain direction alternating in adjacent tiles (basket-weave pattern).<br />

D. Scribe, cut, and fit floor tiles to butt neatly and tightly to vertical surfaces and permanent fixtures including<br />

built-in furniture, cabinets, pipes, outlets, and door frames.<br />

E. Extend floor tiles into toe spaces, door reveals, closets, and similar openings. Extend floor tiles to center<br />

of door openings.<br />

F. Maintain reference markers, holes, and openings that are in place or marked for future cutting by<br />

repeating on floor tiles as marked on substrates. Use chalk or other nonpermanent, nonstaining marking<br />

device.<br />

G. Adhere floor tiles to flooring substrates using a full spread of adhesive applied to substrate to produce a<br />

completed installation without open cracks, voids, raising and puckering at joints, telegraphing of adhesive<br />

spreader marks, and other surface imperfections.<br />

3.3 CLEANING AND PROTECTION<br />

A. Comply with manufacturer's written instructions for cleaning and protection of floor tile.<br />

B. Floor Polish: Remove soil, visible adhesive, and surface blemishes from floor tile surfaces before applying<br />

liquid floor polish.<br />

1. Apply two coat(s).<br />

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C. Cover floor tile until Substantial Completion.<br />

END OF SECTION 09651<br />

RESILIENT FLOOR TILE 09651 - 4


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SECTION 09653 - RESILIENT WALL BASE AND ACCESSORIES<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Resilient base.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Samples: For each type of product indicated, in manufacturer's standard-size Samples but not less than<br />

12 inches (300 mm) long, of each resilient product color, texture, and pattern required.<br />

1.4 PROJECT CONDITIONS<br />

A. Maintain ambient temperatures within range recommended by manufacturer in spaces to receive resilient<br />

products.<br />

B. Until Substantial Completion, maintain ambient temperatures within range recommended by manufacturer.<br />

C. Install resilient products after other finishing operations, including painting, have been completed.<br />

PART 2 - PRODUCTS<br />

2.1 RESILIENT BASE<br />

A. Resilient Base:<br />

1. Products: Subject to compliance with requirements, provide the following:<br />

a. Roppe <strong>Corporation</strong>, USA, Number 150 ”Dark Gray” Rubber Base.<br />

B. Resilient Base Standard: ASTM F 1861.<br />

1. Material Requirement: Type TP (rubber, thermoplastic).<br />

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2. Manufacturing Method: Group I (solid, homogeneous).<br />

3. Style: Cove (base with toe) for carpet flooring applications and Straight (flat or toeless) for resilient<br />

or concrete flooring applications<br />

C. Minimum Thickness: 0.125 inch (3.2 mm).<br />

D. Height: 4 inches (102 mm).<br />

E. Lengths: Cut lengths 48 inches (1219 mm) long or coils in manufacturer's standard length.<br />

F. Outside Corners: Job formed or preformed.<br />

G. Inside Corners: Job formed or preformed.<br />

H. Finish: Satin.<br />

2.2 INSTALLATION MATERIALS<br />

A. Trowelable Leveling and Patching Compounds: Latex-modified, portland cement based or blended<br />

hydraulic-cement-based formulation provided or approved by manufacturer for applications indicated.<br />

B. Adhesives: Water-resistant type recommended by manufacturer to suit resilient products and substrate<br />

conditions indicated.<br />

C. Floor Polish: Provide protective liquid floor polish products as recommended by resilient stair tread<br />

manufacturer.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

A. Prepare substrates according to manufacturer's written instructions to ensure adhesion of resilient<br />

products.<br />

B. Concrete Substrates for Resilient Stair Treads and Accessories: Prepare according to ASTM F 710.<br />

1. Verify that substrates are dry and free of curing compounds, sealers, and hardeners.<br />

2. Remove substrate coatings and other substances that are incompatible with adhesives and that<br />

contain soap, wax, oil, or silicone, using mechanical methods recommended by manufacturer. Do<br />

not use solvents.<br />

3. Alkalinity and Adhesion Testing: Perform tests recommended by manufacturer.<br />

C. Fill cracks, holes, and depressions in substrates with trowelable leveling and patching compound and<br />

remove bumps and ridges to produce a uniform and smooth substrate.<br />

D. Do not install resilient products until they are same temperature as the space where they are to be<br />

installed.<br />

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1. Move resilient products and installation materials into spaces where they will be installed at least<br />

48 hours in advance of installation.<br />

E. Sweep and vacuum clean substrates to be covered by resilient products immediately before installation.<br />

3.2 RESILIENT BASE INSTALLATION<br />

A. Comply with manufacturer's written instructions for installing resilient base.<br />

B. Apply resilient base to walls, columns, pilasters, casework and cabinets in toe spaces, and other<br />

permanent fixtures in rooms and areas where base is required.<br />

C. Install resilient base in lengths as long as practicable without gaps at seams and with tops of adjacent<br />

pieces aligned.<br />

D. Tightly adhere resilient base to substrate throughout length of each piece, with base in continuous contact<br />

with horizontal and vertical substrates.<br />

E. Do not stretch resilient base during installation.<br />

3.3 CLEANING AND PROTECTION<br />

A. Comply with manufacturer's written instructions for cleaning and protection of resilient products.<br />

B. Floor Polish: Remove soil, visible adhesive, and surface blemishes from resilient stair treads before<br />

applying liquid floor polish.<br />

1. Revise subparagraph below to suit products selected.<br />

2. Apply two coat(s).<br />

C. Cover resilient products until Substantial Completion.<br />

END OF SECTION 09653<br />

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SECTION 09681 - CARPET TILE<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes modular, tufted textured loop carpet tile.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each product indicated.<br />

B. Samples: For each color and texture required.<br />

1. Carpet Tile: Full-size Sample.<br />

C. Product Schedule: For carpet tile. Use same designations indicated on Drawings.<br />

D. Maintenance data.<br />

1.4 QUALITY ASSURANCE<br />

A. Installer Qualifications: An experienced installer who is certified by the Floor Covering Installation Board<br />

or who can demonstrate compliance with its certification program requirements.<br />

1.5 DELIVERY, STORAGE, AND HANDLING<br />

A. Comply with CRI 104, Section 5, "Storage and Handling."<br />

1.6 PROJECT CONDITIONS<br />

A. Comply with CRI 104, Section 7.2, "Site Conditions; Temperature and Humidity" and Section 7.12,<br />

"Ventilation."<br />

B. Environmental Limitations: Do not install carpet tiles until wet work in spaces is complete and dry, and<br />

ambient temperature and humidity conditions are maintained at the levels indicated for Project when<br />

occupied for its intended use.<br />

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C. Do not install carpet tiles over concrete slabs until slabs have cured and are sufficiently dry to bond with<br />

adhesive and concrete slabs have pH range recommended by carpet tile manufacturer.<br />

D. Where demountable partitions or other items are indicated for installation on top of carpet tiles, install<br />

carpet tiles before installing these items.<br />

1.7 WARRANTY<br />

A. Special Warranty for Carpet Tiles: Manufacturer's standard form in which manufacturer agrees to repair<br />

or replace components of carpet tile installation that fail in materials or workmanship within specified<br />

warranty period. Failures include, but are not limited to, more than 10 percent loss of face fiber, edge<br />

raveling, snags, runs, loss of tuft bind strength, dimensional stability, excess static discharge, and<br />

delamination.<br />

1. Warranty Period: 10 years from date of Substantial Completion.<br />

1.8 EXTRA MATERIALS<br />

A. Furnish extra materials described below, before installation begins, that match products installed and that<br />

are packaged with protective covering for storage and identified with labels describing contents.<br />

1. Carpet Tile: Full-size units equal to 5 percent of amount installed for each type indicated, but not<br />

less than 10 sq. yd. (8.3 sq. m).<br />

PART 2 - PRODUCTS<br />

2.1 CARPET TILE<br />

A. Products: Subject to compliance with requirements, provide the following:<br />

1. InterfaceFLOR LLC.<br />

a. Product Name: Cubic / Dimension GlasBac Tile<br />

b. Style Number: 13801<br />

c. Color Number: 6392.<br />

d. Pattern: Alternating 90-degree / checkerboard.<br />

B. Yarn System: Post-Consumer Content Type 6 Nylon.<br />

C. Primary Backing/Backcoating: Manufacturer's standard composite materials<br />

D. Secondary Backing: Manufacturer's standard material.<br />

E. Size: 19.69 inches x 19.69 inches (50 cm x 50 cm).<br />

F. Applied Soil-Resistance Treatment: Manufacturer's standard material.<br />

G. Antimicrobial Treatment: Manufacturer's standard material.<br />

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H. Performance Characteristics: As follows:<br />

1. Indoor Air Quality: Green Label Plus Certified.<br />

2. Sustainable Carpet Assessment: NSF-140 Gold<br />

3. Radiant Panel: ASTM E 648, Class 1<br />

4. Smoke Density: ASTM E 662<br />

5. Lightfastness: AATCC 16 – E<br />

6. Static: AATCC – 134, less than 3.0 KV<br />

2.2 INSTALLATION ACCESSORIES<br />

A. Trowelable Leveling and Patching Compounds: Latex-modified, hydraulic-cement-based formulation<br />

provided or recommended by carpet tile manufacturer.<br />

B. Adhesives: Water-resistant, mildew-resistant, nonstaining, pressure-sensitive type to suit products and<br />

subfloor conditions indicated, that complies with flammability requirements for installed carpet tile and is<br />

recommended by carpet tile manufacturer for releasable installation.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. General: Comply with CRI 104, Section 14, "Carpet Modules," and with carpet tile manufacturer's written<br />

installation instructions.<br />

B. Installation Method: As recommended in writing by carpet tile manufacturer.<br />

C. Extend carpet tile into toe spaces, door reveals, closets, open-bottomed obstructions, removable flanges,<br />

alcoves, and similar openings.<br />

D. Install pattern parallel to walls and borders.<br />

END OF SECTION 09681<br />

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SECTION 09912 - INTERIOR PAINTING<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes surface preparation and the application of paint systems on the following interior<br />

substrates:<br />

1. Steel.<br />

2. Wood.<br />

3. Gypsum board.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Samples: For each finish and for each color and texture required.<br />

C. Product List: Printout of current "MPI Approved Products List" for each product category specified in<br />

Part 2, with the proposed product highlighted.<br />

1.4 QUALITY ASSURANCE<br />

A. MPI Standards:<br />

1. Products: Complying with MPI standards indicated and listed in "MPI Approved Products List."<br />

PART 2 - PRODUCTS<br />

2.1 PAINT, GENERAL<br />

A. Material Compatibility:<br />

1. Provide materials for use within each paint system that are compatible with one another and<br />

substrates indicated, under conditions of service and application as demonstrated by manufacturer,<br />

based on testing and field experience.<br />

2. For each coat in a paint system, provide products recommended in writing by manufacturers of<br />

topcoat for use in paint system and on substrate indicated.<br />

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B. Colors: As indicated in Finish Key on Drawings.<br />

2.2 BLOCK FILLERS<br />

A. Interior/Exterior Latex Block Filler: MPI #4.<br />

2.3 PRIMERS/SEALERS<br />

A. Interior Latex Primer/Sealer: MPI #50.<br />

B. Interior Alkyd Primer/Sealer: MPI #45.<br />

C. Wood-Knot Sealer: Sealer recommended in writing by topcoat manufacturer for use in paint systems<br />

indicated.<br />

2.4 METAL PRIMERS<br />

A. Alkyd Anticorrosive Metal Primer: MPI #79.<br />

B. Quick-Drying Alkyd Metal Primer: MPI #76.<br />

C. Rust-Inhibitive Primer (Water Based): MPI #107.<br />

D. Cementitious Galvanized-Metal Primer: MPI #26.<br />

1. VOC Content: E Range of E1.<br />

E. Waterborne Galvanized-Metal Primer: MPI #134.<br />

F. Vinyl Wash Primer: MPI #80.<br />

G. Quick-Drying Primer for Aluminum: MPI #95.<br />

2.5 WOOD PRIMERS<br />

A. Interior Latex-Based Wood Primer: MPI #39.<br />

2.6 LATEX PAINTS<br />

A. Interior Latex (Flat): MPI #53 (Gloss Level 1).<br />

B. Interior Latex (Low Sheen): MPI #44 (Gloss Level 2).<br />

C. Interior Latex (Eggshell): MPI #52 (Gloss Level 3).<br />

D. Interior Latex (Satin): MPI #43 (Gloss Level 4).<br />

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E. Interior Latex (Semigloss): MPI #54 (Gloss Level 5).<br />

F. Interior Latex (Gloss): MPI #114 (Gloss Level 6, except minimum gloss of 65 units at 60 deg).<br />

G. High-Performance Architectural Latex (Low Sheen): MPI #138 (Gloss Level 2).<br />

H. High-Performance Architectural Latex (Eggshell): MPI #139 (Gloss Level 3).<br />

I. High-Performance Architectural Latex (Satin): MPI #140 (Gloss Level 4).<br />

J. High-Performance Architectural Latex (Semigloss): MPI #141 (Gloss Level 5).<br />

K. Exterior Latex (Semigloss): MPI #11 (Gloss Level 5).<br />

2.7 ALKYD PAINTS<br />

A. Interior Alkyd (Flat): MPI #49 (Gloss Level 1).<br />

B. Interior Alkyd (Eggshell): MPI #51 (Gloss Level 3).<br />

C. Interior Alkyd (Semigloss): MPI #47 (Gloss Level 5).<br />

D. Interior Alkyd (Gloss): MPI #48 (Gloss Level 6).<br />

2.8 QUICK-DRYING ENAMELS<br />

A. Quick-Drying Enamel (Semigloss): MPI #81 (Gloss Level 5).<br />

2.9 ALUMINUM PAINT<br />

A. Aluminum Paint: MPI #1.<br />

2.10 FLOOR COATINGS<br />

A. Interior/Exterior Clear Concrete Floor Sealer (Solvent Based): MPI #104.<br />

1. See Division 3, Section “Cast-In-Place Concrete” for concrete sealers at exposed concrete floors.<br />

B. Interior/Exterior Latex Floor and Porch Paint (Low Gloss): MPI #60 (maximum Gloss Level 3).<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates and conditions, with Applicator present, for compliance with requirements for<br />

maximum moisture content and other conditions affecting performance of work.<br />

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B. Maximum Moisture Content of Substrates: When measured with an electronic moisture meter as follows:<br />

1. Concrete: 12 percent.<br />

2. Wood: 15 percent.<br />

3. Gypsum Board: 12 percent.<br />

C. Verify suitability of substrates, including surface conditions and compatibility with existing finishes and<br />

primers.<br />

D. Begin coating application only after unsatisfactory conditions have been corrected and surfaces are dry.<br />

1. Beginning coating application constitutes Contractor's acceptance of substrates and conditions.<br />

3.2 PREPARATION AND APPLICATION<br />

A. Comply with manufacturer's written instructions and recommendations in "MPI Architectural Painting<br />

Specification Manual" applicable to substrates indicated.<br />

B. Clean substrates of substances that could impair bond of paints, including dirt, oil, grease, and<br />

incompatible paints and encapsulants.<br />

1. Remove incompatible primers and reprime substrate with compatible primers as required to<br />

produce paint systems indicated.<br />

C. Apply paints to produce surface films without cloudiness, spotting, holidays, laps, brush marks, roller<br />

tracking, runs, sags, ropiness, or other surface imperfections. Cut in sharp lines and color breaks.<br />

D. Painting Mechanical and Electrical Work: Paint items exposed in equipment rooms and occupied spaces<br />

including, but not limited to, the following:<br />

1. Mechanical Work:<br />

a. Uninsulated metal piping.<br />

b. Uninsulated plastic piping.<br />

c. Pipe hangers and supports.<br />

d. Tanks that do not have factory-applied final finishes.<br />

e. Visible portions of internal surfaces of metal ducts, without liner, behind air inlets and<br />

outlets.<br />

f. Duct, equipment, and pipe insulation having cotton or canvas insulation covering or other<br />

paintable jacket material.<br />

g. Mechanical equipment that is indicated to have a factory-primed finish for field painting.<br />

2. Electrical Work:<br />

a. Switchgear.<br />

b. Panelboards.<br />

c. Electrical equipment that is indicated to have a factory-primed finish for field painting.<br />

E. Protect work of other trades against damage from paint application. Correct damage to work of other<br />

trades by cleaning, repairing, replacing, and refinishing, as approved by Architect, and leave in an<br />

undamaged condition.<br />

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F. At completion of construction activities of other trades, touch up and restore damaged or defaced painted<br />

surfaces.<br />

3.3 INTERIOR PAINTING SCHEDULE<br />

A. Concrete Substrates, Pedestrian Safety Area Striping:<br />

1. Latex Over Sealer System: MPI INT 3.1A.<br />

a. Prime Coat: Interior latex primer/sealer.<br />

b. Intermediate Coat: Interior latex matching topcoat.<br />

c. Topcoat: Interior latex low sheen.<br />

2. See Division 3, Section “Cast-In-Place Concrete” for specified sealers. Provide paint products<br />

recommended by sealer manufacturer.<br />

B. Concrete Substrates, Traffic Surfaces:<br />

1. Clear Sealer System: As specified in Division 3, Section “Cast-In-Place Concrete”.<br />

C. Steel Substrates:<br />

1. Quick-Drying Enamel System: MPI INT 5.1A.<br />

a. Prime Coat: Quick-drying alkyd metal primer.<br />

b. Intermediate Coat: Quick-drying enamel matching topcoat.<br />

c. Topcoat: Quick-drying enamel (semigloss).<br />

D. Gypsum Board Substrates:<br />

1. Latex System: MPI INT 9.2A.<br />

END OF SECTION 09912<br />

a. Prime Coat: Interior latex primer/sealer.<br />

b. Intermediate Coat: Interior latex matching topcoat.<br />

c. Topcoat: Interior latex (satin).<br />

INTERIOR PAINTING 09912 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 10101 - VISUAL DISPLAY SURFACES<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Markerboards.<br />

2. Tackboards.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: For visual display surfaces. Include plans, elevations, sections, details, and attachments<br />

to other work.<br />

1. Show locations of panel joints.<br />

2. Include sections of typical trim members.<br />

C. Samples: For each exposed product and for each color and texture specified.<br />

D. Qualification Data: For qualified Installer.<br />

E. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing<br />

agency, for surface-burning characteristics of fabrics.<br />

F. Warranties: Sample of special warranties.<br />

1.4 QUALITY ASSURANCE<br />

A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved for<br />

installation of motor-operated, sliding visual display units required for this Project.<br />

B. Surface-Burning Characteristics: As determined by testing identical products according to ASTM E 84 by<br />

a qualified testing agency. Identify products with appropriate markings of applicable testing agency.<br />

1. Flame-Spread Index: 25 or less.<br />

2. Smoke-Developed Index: 450 or less.<br />

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1.5 WARRANTY<br />

A. Special Warranty for Porcelain-Enamel Face Sheets: Manufacturer's standard form in which manufacturer<br />

agrees to repair or replace porcelain-enamel face sheets that fail in materials or workmanship within<br />

specified warranty period.<br />

1. Failures include, but are not limited to, the following:<br />

PART 2 - PRODUCTS<br />

a. Surfaces lose original writing and erasing qualities.<br />

b. Surfaces exhibit crazing, cracking, or flaking.<br />

2.1 MARKERBOARD ASSEMBLIES<br />

A. Porcelain-Enamel Markerboards: Balanced, high-pressure, factory-laminated markerboard assembly of<br />

three-ply construction consisting of backing sheet, core material, and 0.021-inch- (0.53-mm-) thick,<br />

porcelain-enamel face sheet with low-gloss finish.<br />

1.<br />

Manufacturers: Subject to compliance with requirements, available manufacturers offering<br />

products that may be incorporated into the Work include, but are not limited to, the following:<br />

a. AARCO Products, Inc.<br />

b. ADP Lemco, Inc.<br />

c. Aywon.<br />

d. Bangor Cork Company, Inc.<br />

e. Best-Rite Manufacturing.<br />

f. Claridge Products and Equipment, Inc.<br />

g. Egan Visual Inc.<br />

h. Ghent Manufacturing, Inc.<br />

i. Marsh Industries, Inc.; Visual Products Group.<br />

j. Platinum Visual Systems; a division of ABC School Equipment, Inc.<br />

k. PolyVision <strong>Corporation</strong>; a Steelcase company.<br />

l. Tri-Best Visual Display Products.<br />

2. Manufacturer's Standard Core: Minimum 1/4 inch (6 mm) thick, with manufacturer's standard<br />

moisture-barrier backing.<br />

3. Laminating Adhesive: Manufacturer's standard, moisture-resistant thermoplastic type.<br />

2.2 TACKBOARD ASSEMBLIES<br />

A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that<br />

may be incorporated into the Work include, but are not limited to, the following:<br />

1. A-1 Visual Systems.<br />

2. AARCO Products, Inc.<br />

3. ADP Lemco, Inc.<br />

4. Aywon.<br />

5. Bangor Cork Company, Inc.<br />

6. Best-Rite Manufacturing.<br />

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7. Claridge Products and Equipment, Inc.<br />

8. Egan Visual Inc.<br />

9. EverProducts by Glenroy Inc.<br />

10. Ghent Manufacturing, Inc.<br />

11. Marsh Industries, Inc.; Visual Products Group.<br />

12. Platinum Visual Systems; a division of ABC School Equipment, Inc.<br />

13. PolyVision <strong>Corporation</strong>; a Steelcase company.<br />

14. Tri-Best Visual Display Products.<br />

B. Plastic-Impregnated-Cork Tackboard: 1/4-inch- (6-mm-) thick, plastic-impregnated cork sheet factory<br />

laminated to 1/4-inch- (6-mm-) thick particleboard backing.<br />

2.3 MARKERBOARD AND TACKBOARD ACCESSORIES<br />

A. Aluminum Frames and Trim: Fabricated from not less than 0.062-inch- (1.57-mm-) thick, extruded<br />

aluminum; standard size and shape.<br />

1. Factory-Applied Trim: Manufacturer's standard.<br />

B. Chalktray: Manufacturer's standard, continuous.<br />

1. Box Type: Extruded aluminum with slanted front, grooved tray, and cast-aluminum end closures.<br />

2.4 FABRICATION<br />

A. Porcelain-Enamel Visual Display Assemblies: Laminate porcelain-enamel face sheet and backing sheet<br />

to core material under heat and pressure with manufacturer's standard flexible, waterproof adhesive.<br />

B. Visual Display Boards: Factory assemble visual display boards unless otherwise indicated.<br />

1. Where factory-applied trim is indicated, trim shall be assembled and attached to visual display<br />

boards at manufacturer's factory before shipment.<br />

C. Factory-Assembled Visual Display Units: Coordinate factory-assembled units with trim and accessories<br />

indicated. Join parts with a neat, precision fit.<br />

1. Make joints only where total length exceeds maximum manufactured length. Fabricate with<br />

minimum number of joints,[balanced around center of board, as acceptable to Architect.<br />

2. Provide manufacturer's standard vertical-joint spline system between abutting sections of<br />

markerboards.<br />

3. Where size of visual display boards or other conditions require support in addition to normal trim,<br />

provide structural supports or modify trim as indicated or as selected by Architect from<br />

manufacturer's standard structural support accessories to suit conditions indicated.<br />

D. Modular Visual Display Boards: Fabricated with integral panel clips attached to core material.<br />

E. Aluminum Frames and Trim: Fabricate units straight and of single lengths, keeping joints to a minimum.<br />

Miter corners to a neat, hairline closure.<br />

1. Where factory-applied trim is indicated, trim shall be assembled and attached to visual display units<br />

at manufacturer's factory before shipment.<br />

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2.5 ALUMINUM FINISHES<br />

A. Clear Anodic Finish: AAMA 611, AA-M12C22A31, Class II, 0.010 mm or thicker.<br />

2.6 VISUAL DISPLAY SURFACE SCHEDULE<br />

1. Markerboard: Porcelain-enamel markerboard assembly.<br />

a. Color: White.<br />

2. Corners: Square.<br />

3. Width: As indicated on Drawings.<br />

4. Height: As indicated on Drawings.<br />

5. Mounting: Wall.<br />

6. Mounting Height: As indicated on Drawings.<br />

7. Factory-Applied Aluminum Trim: Manufacturer's standard with clear anodic finish.<br />

8. Accessories:<br />

a. Chalktray: Box type.<br />

B. Tackboard : Factory assembled.<br />

1. Tack Surface: Plastic-impregnated-cork tackboard assembly.<br />

a. Color: As selected by Architect from full range of industry colors.<br />

2. Corners: Square.<br />

3. Width: As indicated on Drawings.<br />

4. Height: As indicated on Drawings.<br />

5. Mounting: Wall.<br />

6. Mounting Height: As indicated on Drawings.<br />

7. Edges: Concealed by trim.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

a. Factory-Applied Aluminum Trim: Manufacturer's standard style, with clear anodic finish.<br />

A. Prepare surfaces to achieve a smooth, dry, clean surface free of flaking, unsound coatings, cracks,<br />

defects, projections, depressions, and substances that will impair bond between visual display surfaces<br />

and wall surfaces.<br />

B. General: Install visual display surfaces in locations and at mounting heights indicated on Drawings. Keep<br />

perimeter lines straight, level, and plumb. Provide grounds, clips, backing materials, adhesives, brackets,<br />

anchors, trim, and accessories necessary for complete installation.<br />

C. Field-Assembled Visual Display Units: Coordinate field-assembled units with grounds, trim, and<br />

accessories indicated. Join parts with a neat, precision fit.<br />

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1. Make joints only where total length exceeds maximum manufactured length. Fabricate with<br />

minimum number of joints, balanced around center of board, as acceptable to Architect.<br />

2. Provide manufacturer's standard vertical-joint spline system between abutting sections of<br />

markerboards.<br />

D. Visual Display Boards: Attach concealed clips, hangers, and grounds to wall surfaces and to visual<br />

display boards with fasteners at not more than 16 inches (400 mm) o.c. Secure both top and bottom of<br />

boards to walls.<br />

1. Field-Applied Aluminum Trim: Attach trim over edges of visual display boards and conceal<br />

grounds and clips. Attach trim to boards with fasteners at not more than 24 inches (610 mm) o.c.<br />

a. Attach chalktrays to boards with fasteners at not more than 12 inches (300 mm) o.c.<br />

E. Clean visual display surfaces according to manufacturer's written instructions. Attach one cleaning label<br />

to visual display surface in each room. Cover and protect visual display surfaces.<br />

END OF SECTION 10101<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 10155 - TOILET COMPARTMENTS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Steel toilet compartments configured as toilet enclosures and urinal screens.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: For toilet compartments. Include plans, elevations, sections, details, and attachments to<br />

other work.<br />

C. Samples for each exposed product and for each color and texture specified.<br />

D. Product certificates.<br />

E. Maintenance data.<br />

1.4 QUALITY ASSURANCE<br />

A. Surface-Burning Characteristics: As determined by testing identical products according to ASTM E 84, or<br />

another standard acceptable to authorities having jurisdiction, by a qualified testing agency. Identify<br />

products with appropriate markings of applicable testing agency.<br />

1. Flame-Spread Index: 25 or less.<br />

2. Smoke-Developed Index: 450 or less.<br />

B. Regulatory Requirements: Comply with applicable provisions in the U.S. Architectural & Transportation<br />

Barriers Compliance Board's "Americans with Disabilities Act (ADA) and Architectural Barriers Act (ABA)<br />

Accessibility Guidelines for Buildings and Facilities" and ICC/ANSI A117.1 for toilet compartments<br />

designated as accessible.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

A. Steel Sheet: Commercial steel sheet for exposed applications; mill phosphatized and selected for<br />

smoothness.<br />

1. Electrolytically Zinc Coated: ASTM A 879/A 879M, 01Z (03G) .<br />

2. Hot-Dip Galvanized: ASTM A 653/A 653M, either hot-dip galvanized or galvannealed.<br />

B. Zamac: ASTM B 86, commercial zinc-alloy die castings.<br />

C. Particleboard: ANSI A208.1, Grade M-2 with 45-lb (20.4-kg) density, that complies with the testing and<br />

product requirements of the California Department of Health Services' "Standard Practice for the Testing<br />

of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers."<br />

D. Adhesives: Manufacturer's standard product that complies with the testing and product requirements of<br />

the California Department of Health Services' "Standard Practice for the Testing of Volatile Organic<br />

Emissions from Various Sources Using Small-Scale Environmental Chambers."<br />

2.2 STEEL UNITS<br />

A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that<br />

may be incorporated into the Work include, but are not limited to, the following:<br />

1. Accurate Partitions <strong>Corporation</strong>.<br />

2. All American Metal Corp.<br />

3. American Sanitary Partition <strong>Corporation</strong>.<br />

4. Ampco, Inc.<br />

5. Bradley <strong>Corporation</strong>; Mills Partitions.<br />

6. Flush Metal Partition Corp.<br />

7. General Partitions Mfg. Corp.<br />

8. Global Steel Products Corp.<br />

9. Hadrian Manufacturing Inc.<br />

10. Knickerbocker Partition <strong>Corporation</strong>.<br />

11. Metpar Corp.<br />

12. Rockville Partitions Incorporated.<br />

13. Sanymetal; a Crane Plumbing company.<br />

14. Shanahan's Limited.<br />

B. Toilet-Enclosure Style: Floor anchored.<br />

C. Urinal-Screen Style: Wall hung, flat panel.<br />

D. Door, Panel, and Pilaster <strong>Construction</strong>: Seamless, metal facing sheets pressure laminated to core<br />

material; with continuous, interlocking molding strip or lapped-and-formed edge closures; corners secured<br />

by welding or clips and exposed welds ground smooth. Provide with no-sightline system. Exposed<br />

surfaces shall be free of pitting, seam marks, roller marks, stains, discolorations, telegraphing of core<br />

material, or other imperfections.<br />

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1. Core Material: Manufacturer's standard sound-deadening honeycomb of resin-impregnated kraft<br />

paper in thickness required to provide finished thickness of 1 inch (25 mm) for doors and panels<br />

and 1-1/4 inches (32 mm) for pilasters.<br />

2. Grab-Bar Reinforcement: Provide concealed internal reinforcement for grab bars mounted on<br />

units.<br />

3. Tapping Reinforcement: Provide concealed reinforcement for tapping (threading) at locations<br />

where machine screws are used for attaching items to units.<br />

E. Urinal-Screen <strong>Construction</strong>:<br />

1. Flat-Panel Urinal Screen: Matching panel construction.<br />

2. Integral-Flange, Wall-Hung Urinal Screen: Similar to panel construction, with integral full-height<br />

flanges for wall attachment, and maximum 1-1/4 inches (32 mm) thick.<br />

3. Wedge-Shaped, Wall-Hung Urinal Screen: Similar to panels, V-shaped, fabricated for concealed<br />

wall attachment, and maximum 6 inches (152 mm) wide at wall and minimum 1 inch (25 mm) wide<br />

at protruding end.<br />

F. Facing Sheets and Closures: Electrolytically coated or hot-dip galvanized-steel sheet with nominal basemetal<br />

(uncoated) thicknesses standard with manufacturer.<br />

G. Pilaster Shoes and Sleeves (Caps): Stainless-steel sheet, not less than 3 inches (76 mm) high, finished to<br />

match hardware.<br />

H. Brackets (Fittings):<br />

1. Stirrup Type: Ear or U-brackets; chrome-plated brass.<br />

I. Steel-Sheet Finish: Manufacturer's standard baked-on finish, with one color in each room.<br />

1. Color: As selected by Architect from manufacturer's full range.<br />

2.3 ACCESSORIES<br />

A. Hardware and Accessories: Manufacturer's standard design, heavy-duty operating hardware and<br />

accessories.<br />

1. Material: Chrome-plated brass.<br />

2. Hinges: Manufacturer's standard paired, self-closing type that can be adjusted to hold doors open<br />

at any angle up to 90 degrees.<br />

3. Latch and Keeper: Manufacturer's standard recessed latch unit designed for emergency access<br />

and with combination rubber-faced door strike and keeper. Provide units that comply with<br />

regulatory requirements for accessibility at compartments designated as accessible.<br />

4. Coat Hook: Manufacturer's standard combination hook and rubber-tipped bumper, sized to prevent<br />

in-swinging door from hitting compartment-mounted accessories.<br />

5. Door Bumper: Manufacturer's standard rubber-tipped bumper at out-swinging doors.<br />

6. Door Pull: Manufacturer's standard unit at out-swinging doors that complies with regulatory<br />

requirements for accessibility. Provide units on both sides of doors at compartments designated as<br />

accessible.<br />

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B. Overhead Bracing: Manufacturer's standard continuous, extruded-aluminum head rail with antigrip profile<br />

and in manufacturer's standard finish.<br />

C. Anchorages and Fasteners: Manufacturer's standard exposed fasteners of stainless steel or chromeplated<br />

steel or brass, finished to match the items they are securing, with theft-resistant-type heads.<br />

Provide sex-type bolts for through-bolt applications. For concealed anchors, use stainless steel, hot-dip<br />

galvanized steel, or other rust-resistant, protective-coated steel.<br />

2.4 FABRICATION<br />

A. Overhead-Braced Units: Provide manufacturer's standard corrosion-resistant supports, leveling<br />

mechanism, and anchors at pilasters to suit floor conditions. Provide shoes at pilasters to conceal<br />

supports and leveling mechanism.<br />

B. Floor-Anchored Units: Provide manufacturer's standard corrosion-resistant anchoring assemblies with<br />

leveling adjustment nuts at pilasters for structural connection to floor. Provide shoes at pilasters to<br />

conceal anchorage.<br />

C. Door Size and Swings: Unless otherwise indicated, provide 24-inch- (610-mm-) wide, in-swinging doors<br />

for standard toilet compartments and 36-inch- (914-mm-) wide, out-swinging doors with a minimum 32inch-<br />

(813-mm-) wide, clear opening for compartments designated as accessible.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. General: Comply with manufacturer's written installation instructions. Install units rigid, straight, level, and<br />

plumb. Secure units in position with manufacturer's recommended anchoring devices.<br />

B. Clearances: Maximum 1/2 inch (13 mm) between pilasters and panels; 1 inch (25 mm) between panels<br />

and walls.<br />

C. Stirrup Brackets: Secure panels to walls and to pilasters with no fewer than three brackets attached at<br />

midpoint and near top and bottom of panel. Locate wall brackets so holes for wall anchors occur in<br />

masonry or tile joints. Align brackets at pilasters with brackets at walls.<br />

3.2 ADJUSTING<br />

A. Hardware Adjustment: Adjust and lubricate hardware according to hardware manufacturer's written<br />

instructions for proper operation. Set hinges on in-swinging doors to hold doors open approximately 30<br />

degrees from closed position when unlatched. Set hinges on out-swinging doors to return doors to fully<br />

closed position.<br />

END OF SECTION 10155<br />

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SECTION 10260 – IMPACT-RESISTANT WALL PROTECTION<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Wall guards.<br />

2. Corner guards.<br />

1.3 SUBMITTALS<br />

A. Product Data: Include construction details, material descriptions, impact strength, fire-test-response<br />

characteristics, dimensions of individual components and profiles, and finishes for each impact-resistant<br />

wall protection unit.<br />

B. Shop Drawings: For each impact-resistant wall protection unit showing locations and extent. Include<br />

sections, details, and attachments to other work.<br />

1. For installed products indicated to comply with design loads, include structural analysis data signed<br />

and sealed by the qualified professional engineer responsible for their preparation.<br />

C. Samples for Initial Selection: For each type of impact-resistant wall protection unit indicated.<br />

1. Include similar Samples of accent strips and accessories involving color selection.<br />

D. Samples for Verification: For each type of exposed finish required, prepared on Samples of size indicated<br />

below.<br />

1. Wall and Corner Guards: 12 inches (300 mm) long. Include examples of joinery, corners, end<br />

caps, and field splices.<br />

E. Material Certificates: For each impact-resistant plastic material, from manufacturer.<br />

F. Material Test Reports: For each impact-resistant plastic material.<br />

G. Warranty: Sample of special warranty.<br />

H. Maintenance Data: For each impact-resistant wall protection unit to include in maintenance manuals.<br />

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1. Include recommended methods and frequency of maintenance for maintaining optimum condition<br />

of plastic covers under anticipated traffic and use conditions. Include precautions against using<br />

cleaning materials and methods that may be detrimental to plastic finishes and performance.<br />

I. Furnish extra materials that match products installed and that are packaged with protective covering for<br />

storage and identified with labels describing contents.<br />

1. Wall-Guard Covers: Full-size plastic covers of maximum length equal to 2 percent of each type,<br />

color, and texture of units installed, but no fewer than two, 8-foot- (2.4-m-) long units.<br />

2. Corner-Guard Covers: Full-size plastic covers of maximum length equal to 2 percent of each type,<br />

color, and texture of units installed, but no fewer than twelve, 4-foot- (1.2-m-) long units.<br />

J. Include mounting and accessory components. Replacement materials shall be from same production run<br />

as installed units.<br />

1.4 QUALITY ASSURANCE<br />

A. Installer Qualifications: An employer of workers trained and approved by manufacturer.<br />

B. Source Limitations: Obtain impact-resistant wall protection units from single source from single<br />

manufacturer.<br />

C. Product Options: Drawings indicate size, profiles, and dimensional requirements of impact-resistant wall<br />

protection units and are based on the specific system indicated. Refer to Section 014000 "Quality<br />

Requirements."<br />

D. Revise subparagraph below to suit Project.<br />

1. Do not modify intended aesthetic effects, as judged solely by Architect, except with Architect's<br />

approval. If modifications are proposed, submit comprehensive explanatory data to Architect for<br />

review.<br />

E. Surface-Burning Characteristics: Provide impact-resistant, plastic wall protection units with surfaceburning<br />

characteristics as determined by testing identical products per ASTM E 84, NFPA 255, or UL 723<br />

by UL or another qualified testing agency.<br />

F. Regulatory Requirements: Comply with applicable provisions in ICC/ANSI A117.1.<br />

1.5 DELIVERY, STORAGE, AND HANDLING<br />

A. Store impact-resistant wall protection units in original undamaged packages and containers inside wellventilated<br />

area protected from weather, moisture, soiling, extreme temperatures, and humidity.<br />

1. Maintain room temperature within storage area at not less than 70 deg F (21 deg C) during the<br />

period plastic materials are stored.<br />

2. Keep plastic sheet material out of direct sunlight.<br />

3. Store plastic wall protection components for a minimum of 72 hours, or until plastic material attains<br />

a minimum room temperature of 70 deg F (21 deg C) .<br />

a. Store corner-guard covers in a vertical position.<br />

IMPACT-RESISTANT WALL PROTECTION 10260 - 2


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b. Store wall-guard covers in a horizontal position.<br />

1.6 PROJECT CONDITIONS<br />

A. Environmental Limitations: Do not deliver or install impact-resistant wall protection units until building is<br />

enclosed and weatherproof, wet work is complete and dry, and HVAC system is operating and maintaining<br />

temperature at 70 deg F (21 deg C) for not less than 72 hours before beginning installation and for the<br />

remainder of the construction period.<br />

1.7 WARRANTY<br />

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace<br />

components of impact-resistant wall protection units that fail in materials or workmanship within specified<br />

warranty period.<br />

1. Failures include, but are not limited to, the following:<br />

a. Structural failures.<br />

b. Deterioration of plastic and other materials beyond normal use.<br />

2. Warranty Period: Five years from date of Substantial Completion.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

A. PVC Plastic: ASTM D 1784, Class 1, textured, chemical- and stain-resistant, high-impact-resistant PVC or<br />

acrylic-modified vinyl plastic with integral color throughout; extruded material, thickness as indicated.<br />

1. Impact Resistance: Minimum 25.4 ft-lbf/in. (1356 J/m) of notch when tested according to<br />

ASTM D 256, Test Method A.<br />

2. Chemical and Stain Resistance: Tested according to ASTM D 543 or ASTM D 1308.<br />

3. Self-extinguishing when tested according to ASTM D 635.<br />

4. Flame-Spread Index: 25 or less.<br />

5. Smoke-Developed Index: 450 or less.<br />

B. Polycarbonate Plastic Sheet: ASTM D 6098, S-PC01, Class 1 or 2, abrasion resistant; with a minimum<br />

impact-resistance rating of 15 ft-lbf/in. (800 J/m) of notch when tested according to ASTM D 256, Test<br />

Method A.<br />

C. Aluminum Extrusions: Alloy and temper recommended by manufacturer for type of use and finish<br />

indicated, but with not less than strength and durability properties specified in<br />

(ASTM B 221M) for Alloy 6063-T5.<br />

ASTM B 221<br />

D. Fasteners: Aluminum, nonmagnetic stainless-steel, or other noncorrosive metal screws, bolts, and other<br />

fasteners compatible with items being fastened. Use security-type fasteners where exposed to view.<br />

IMPACT-RESISTANT WALL PROTECTION 10260 - 3


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E. Adhesive: As recommended by impact-resistant plastic wall protection manufacturer and that complies<br />

with the testing and product requirements of the California Department of Health Services' "Standard<br />

Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale<br />

Environmental Chambers."<br />

2.2 WALL GUARDS<br />

A. Rub Rail as indicated on Drawings: Assembly consisting of continuous snap-on cover installed over<br />

concealed, continuous retainer.<br />

1. Product: Provide Acrovyn FR-270 bumper rail as manufactured by <strong>Construction</strong> Specialties, Inc.<br />

2. Cover: Extruded flexible PVC, minimum 0.078-inch (2.0-mm) wall thickness; as follows:<br />

a. Profile: Half-round profile, nominal 1-1/8 inches high by 1-1/8 inches deep (30 mm high by<br />

30 mm deep) .<br />

b. Color and Texture: Pearl Grey.<br />

3. Retainer: Minimum 0.0625-inch- (1.6-mm-) thick, one-piece, extruded aluminum.<br />

4. End Caps and Corners: Prefabricated, injection-molded plastic; color matching cover; field<br />

adjustable for close alignment with snap-on cover.<br />

5. Accessories: Concealed splices and mounting hardware.<br />

6. Mounting: Surface mounted directly to wall.<br />

2.3 CORNER GUARDS<br />

A. Surface-Mounted, Opaque-Plastic Corner Guards as indicated on Drawings: Fabricated from PVC plastic,<br />

acrylic-modified vinyl sheet or opaque polycarbonate sheet; with formed edges; fabricated with 90- or 135degree<br />

turn to match wall condition.<br />

1. See Editing Instruction No. 1 in the Evaluations for cautions about naming manufacturers. Retain<br />

one of first two subparagraphs and list of manufacturers below. See Section 016000 "Product<br />

Requirements."<br />

2. Product: Provide Acrovyn VA Series Corner Guards as manufactured by <strong>Construction</strong> Specialties,<br />

Inc.<br />

3. Wing Size: Nominal 2-1/2 by 2-1/2 inches (65 by 65 mm).<br />

4. Mounting: Adhesive.<br />

5. Color and Texture: Pearl Grey.<br />

2.4 FABRICATION<br />

A. Fabricate impact-resistant wall protection units to comply with requirements indicated for design,<br />

dimensions, and member sizes, including thicknesses of components.<br />

B. Preform curved semi-rigid, impact-resistant sheet wall covering in factory for radius and sheet thickness as<br />

follows:<br />

1. Sheet Thickness of 0.060 Inch (1.5 mm): 36-inch (914-mm) radius.<br />

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C. Assemble components in factory to greatest extent possible to minimize field assembly. Disassemble only<br />

as necessary for shipping and handling.<br />

D. Fabricate components with tight seams and joints with exposed edges rolled. Provide surfaces free of<br />

wrinkles, chips, dents, uneven coloration, and other imperfections. Fabricate members and fittings to<br />

produce flush, smooth, and rigid hairline joints.<br />

E. Miter corners and ends of wood handrails for returns.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates and wall areas, with Installer present, for compliance with requirements for installation<br />

tolerances and other conditions affecting performance of work.<br />

B. Examine walls to which impact-resistant wall protection will be attached for blocking, grounds, and other<br />

solid backing that have been installed in the locations required for secure attachment of support fasteners.<br />

1. For impact-resistant wall protection units attached with adhesive or foam tape, verify compatibility<br />

with and suitability of substrates, including compatibility with existing finishes or primers.<br />

C. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Complete finishing operations, including painting, before installing impact-resistant wall protection system<br />

components.<br />

B. Before installation, clean substrate to remove dust, debris, and loose particles.<br />

3.3 INSTALLATION<br />

A. General: Install impact-resistant wall protection units level, plumb, and true to line without distortions. Do<br />

not use materials with chips, cracks, voids, stains, or other defects that might be visible in the finished<br />

Work.<br />

1. Install impact-resistant wall protection units in locations and at mounting heights indicated on<br />

Drawings or, if not indicated, at heights indicated below:<br />

a. Rub Rails: 47 inches above finished floor to top of rub rail.<br />

2. Provide splices, mounting hardware, anchors, and other accessories required for a complete<br />

installation.<br />

a. Provide anchoring devices to withstand imposed loads.<br />

IMPACT-RESISTANT WALL PROTECTION 10260 - 5


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b. Where splices occur in horizontal runs of more than 20 feet (6.1 m), splice aluminum<br />

retainers and plastic covers at different locations along the run, but no closer than 12 inches<br />

(305 mm) .<br />

c. Adjust end caps as required to ensure tight seams.<br />

B. Impact-Resistant Wall Covering: Install top and edge moldings, corners, and divider bars as required for a<br />

complete installation.<br />

3.4 CLEANING<br />

A. Immediately after completion of installation, clean plastic covers and accessories using a standard,<br />

ammonia-based, household cleaning agent.<br />

B. Remove excess adhesive using methods and materials recommended in writing by manufacturer.<br />

END OF SECTION 10260<br />

IMPACT-RESISTANT WALL PROTECTION 10260 - 6


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SECTION 10431 - SIGNAGE<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes the following:<br />

1. Contractor Installation of Owner Supplied Signs.<br />

a. Panel signs.<br />

b. Illuminated panel signs.<br />

1.3 DEFINITIONS<br />

A. ADA-ABA Accessibility Guidelines: U.S. Architectural & Transportation Barriers Compliance Board's<br />

"Americans with Disabilities Act (ADA) Accessibility Guidelines for Buildings and Facilities; Architectural<br />

Barriers Act (ABA) Accessibility Guidelines."<br />

1.4 QUALITY ASSURANCE<br />

A. FedEx Signage and Graphics Standards: Signs shall be installed in accordance with the FedEx Signage<br />

Standards.<br />

B. Regulatory Requirements:<br />

1. Comply with applicable provisions in ADA-ABA Accessibility Guidelines and ICC/ANSI A117.1.<br />

2. Comply with applicable provisions of the 2010 California Building Code.<br />

C. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100,<br />

by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.<br />

1.5 COORDINATION WITH OWNER AND OWNER’S SIGNAGE STANDARDS<br />

A. Contractor shall coordinate directly with Owner and Owner’s Sign Fabricator as directed by Owner. Obtain<br />

a complete inventory of signs required to be installed by Contractor as early as is practical.<br />

B. Obtain from Owner, a copy of the FedEx Signage Standards for coordination of sign types, sizes,<br />

mounting height, mounting condition, and other pertinent information pertaining to the installation of signs.<br />

C. Pre-Installation Conference: Conduct conference at Project site.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Review inventory of Owner Furnished, Contractor Installed Signs.<br />

2. Review and finalize construction schedule, verify availability of signs, materials and accessories to<br />

be furnished by Owner, accessories to be furnished by Contractor / Installer and facilities needed<br />

to make progress and avoid delays.<br />

PART 2 - PRODUCTS<br />

2.1 OWNER FURNISHED SIGNS AND ACCESSORIES<br />

A. Owner will supply signs, fastening devices and accessories as indicated on Drawings and herein. Sign<br />

types consist of:<br />

1. Interior Identifying Devices (Room Signs) as indicated on Drawings.<br />

2. Interior Panel Signs as indicated and as directed by Owner.<br />

3. Illuminated Panel Signs as indicated and as directed by Owner.<br />

2.2 PANEL SIGNS<br />

A. Interior Panel Signs as indicated and as directed by Owner:<br />

1. Polycarbonate Interior Identifying Devices as defined in the FedEx Criteria Documents Manual,<br />

Sections C1031 through C1033. and other standard FedEx signage.<br />

2. Miscellaneous Polycarbonate Interior Communication Devices as required by FedEx, OSHA and<br />

other regulatory agencies.<br />

B. Exterior Panel Signs as indicated and as directed by Owner.<br />

C. Illuminated Signs as indicated and as directed by Owner.<br />

D. Tactile and Braille Signs.<br />

2.3 ACCESSORIES<br />

A. Anchors and Inserts: As provided by Owner or Owner’s Signage Fabricator.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Locate signs and accessories where indicated, using mounting methods of types described and complying<br />

with manufacturer's written instructions.<br />

1. Install signs level, plumb, and at heights indicated, with sign surfaces free of distortion and other<br />

defects in appearance.<br />

2. Interior Wall Signs: Install signs on walls adjacent to latch side of door where applicable. Where<br />

not indicated or possible, such as double doors, install signs on nearest adjacent walls. Locate to<br />

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allow approach within 3 inches (75 mm) of sign without encountering protruding objects or standing<br />

within swing of door.<br />

B. Wall-Mounted Signs: Comply with sign manufacturer's written instructions except where more stringent<br />

requirements apply.<br />

1. Two-Face Tape: Mount signs to smooth, nonporous surfaces. Do not use this method for vinylcovered<br />

or rough surfaces.<br />

2. Silicone-Adhesive Mounting: Attach signs to irregular, porous, or vinyl-covered surfaces.<br />

3. Shim Plate Mounting: Provide 1/8-inch- (3-mm-)<br />

4. Mechanical Fasteners: Use non-removable mechanical fasteners placed through predrilled holes<br />

as directed by Owner. Attach signs with fasteners and anchors suitable for secure attachment to<br />

substrate.<br />

thick, concealed aluminum shim plates with<br />

predrilled and countersunk holes, at locations indicated, and where other mounting methods are<br />

not practicable. Attach plate with fasteners and anchors suitable for secure attachment to<br />

substrate. Attach panel signs to plate using method specified above.<br />

5. Signs Mounted on Glass: Provide matching opaque plate on opposite side of glass to conceal<br />

mounting materials.<br />

END OF SECTION 10431<br />

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SECTION 10505 - METAL LOCKERS<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section Includes:<br />

1. Standard metal lockers.<br />

2. Locker benches.<br />

1.2 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: For metal lockers. Include plans, elevations, sections, details, and attachments to other<br />

work.<br />

C. Samples: For units with factory-applied color finishes.<br />

D. Maintenance data.<br />

E. Warranty: Sample of special warranty.<br />

1.3 QUALITY ASSURANCE<br />

A. Regulatory Requirements: Where metal lockers are indicated to comply with accessibility requirements,<br />

comply with the U.S. Architectural & Transportation Barriers Compliance Board's "Americans with<br />

Disabilities Act (ADA) and Architectural Barriers Act (ABA) Accessibility Guidelines for Buildings and<br />

Facilities" and ICC/ANSI A117.1.<br />

B. Preinstallation Conference: Conduct conference at Project site.<br />

1.4 WARRANTY<br />

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace<br />

components of metal lockers that fail in materials or workmanship, excluding finish, within specified<br />

warranty period.<br />

1. Warranty Period for Knocked-Down Metal Lockers: Two years from date of Substantial<br />

Completion.<br />

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PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

A. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B, suitable for exposed<br />

applications.<br />

B. Extruded Aluminum: ASTM B 221 (ASTM B 221M) , alloy and temper recommended by aluminum<br />

producer and manufacturer for type of use and finish indicated.<br />

C. Steel Tube: ASTM A 500, cold rolled.<br />

D. Particleboard: ANSI A208.1, Grade M-2.<br />

E. Fasteners: Zinc- or nickel-plated steel, slotless-type, exposed bolt heads; with self-locking nuts or lock<br />

washers for nuts on moving parts.<br />

F. Anchors: Material, type, and size required for secure anchorage to each substrate.<br />

1. Provide nonferrous-metal or hot-dip galvanized anchors and inserts on inside face of exterior<br />

walls, and elsewhere as indicated, for corrosion resistance.<br />

2. Provide toothed-steel or lead expansion sleeves for drilled-in-place anchors.<br />

2.2 STANDARD METAL LOCKERS<br />

A. Basis-of-Design Product: Subject to compliance with requirements, provide Penco Products, Inc.;<br />

Vanguard Lockers or comparable product by one of the following:<br />

1. Art Metal Products.<br />

2. ASI Storage Solutions Inc.<br />

3. DeBourgh Mfg. Co.<br />

4. General Storage Systems Ltd.<br />

5. Hadrian Manufacturing Inc.<br />

6. List Industries Inc.<br />

7. Lyon Workspace Products, LLC.<br />

8. Republic Storage Systems Company.<br />

9. Shanahan's Manufacturing Limited.<br />

10. Tennsco Corp.<br />

B. Locker Arrangement: As indicated on Drawings.<br />

C. Material: Cold-rolled steel sheet.<br />

D. Body and Shelves: Assembled by riveting or bolting body components together. Fabricate from<br />

unperforated 0.024-inch (0.61-mm) nominal-thickness steel sheet.<br />

E. Frames: Channel formed; fabricated from 0.060-inch (1.52-mm) nominal-thickness steel sheet; lapped<br />

and factory welded at corners; with top and bottom main frames factory welded into vertical main frames.<br />

Form continuous, integral door strike full height on vertical main frames.<br />

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F. Doors: One piece; fabricated from 0.060-inch (1.52-mm) nominal-thickness steel sheet; formed into<br />

channel shape with double bend at vertical edges and with right-angle single bend at horizontal edges.<br />

1. Doors less than 12 inches (305 mm) wide may be fabricated from 0.048-inch (1.21-mm) nominalthickness<br />

steel sheet.<br />

2. Doors for box lockers less than 15 inches (381 mm) wide may be fabricated from 0.048-inch (1.21mm)<br />

nominal-thickness steel sheet.<br />

3. Reinforcement: Manufacturer's standard reinforcing angles, channels, or stiffeners for doors more<br />

than 15 inches (381 mm) wide; welded to inner face of doors.<br />

4. Stiffeners: Manufacturer's standard full-height stiffener fabricated from 0.048-inch (1.21-mm)<br />

nominal-thickness steel sheet; welded to inner face of doors.<br />

5. Door Style: Louvered vents.<br />

G. Hinges: Welded to door and attached to door frame with no fewer than two factory-installed rivets per<br />

hinge that are completely concealed and tamper resistant when door is closed; fabricated to swing 180<br />

degrees.<br />

1. Knuckle Hinges: Steel, full loop, five or seven knuckles, tight pin; minimum 2 inches (51 mm) high.<br />

Provide no fewer than three hinges for each door more than 42 inches (1067 mm) high.<br />

H. Projecting Door Handle and Latch: Finger-lift latch control designed for use with either built-in combination<br />

locks or padlocks; positive automatic latching, chromium plated; pry and vandal resistant.<br />

1. Latch Hooks: Equip doors 48 inches (1219 mm) and higher with three latch hooks; fabricated from<br />

0.105-inch (2.66-mm) nominal-thickness steel sheet; welded or riveted to full-height door strikes;<br />

with resilient silencer on each latch hook.<br />

2. Latching Mechanism: Manufacturer's standard, rattle-free latching mechanism and moving<br />

components isolated to prevent metal-to-metal contact, and incorporating a prelocking device that<br />

allows locker door to be locked while door is open and then closed without unlocking or damaging<br />

lock or latching mechanism.<br />

I. Door Handle and Latch for Box Lockers: Stainless-steel strike plate with integral pull; with steel padlock<br />

loop that projects through metal locker door.<br />

J. Combination Padlocks: Provided by Owner.<br />

K. Equipment: Equip each metal locker with identification plate and the following unless otherwise indicated:<br />

1. Single-Tier Units: Shelf, one double-prong ceiling hook, and two single-prong wall hooks.<br />

2. Double-Tier Units: One double-prong ceiling hook and two single-prong wall hooks.<br />

3. Coat Rods: For each compartment of single-tier metal lockers.<br />

L. Accessories:<br />

1. Legs: 6 inches (152 mm) high; formed by extending vertical frame members, or fabricated from<br />

0.075-inch (1.90-mm) nominal-thickness steel sheet; welded to bottom of locker.<br />

M. Finish: Baked enamel or powder coat.<br />

1. Color(s): As selected by Architect from manufacturer's full range.<br />

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2.3 LOCKER BENCHES<br />

A. Provide bench units with overall assembly height of 17-1/2 inches (445 mm) .<br />

B. Bench Tops: Manufacturer's standard one-piece units, with rounded corners and edges.<br />

1. Size: Minimum 9-1/2 inches wide by 1-1/4 inches thick (241 mm wide by 32 mm thick) .<br />

2. Laminated clear hardwood with one coat of clear sealer on all surfaces and one coat of clear<br />

lacquer on top and sides.<br />

C. Fixed Pedestals: Manufacturer's standard supports, with predrilled fastener holes for attaching bench top<br />

and anchoring to floor, complete with fasteners and anchors, and as follows:<br />

1. Tubular Steel: 1-1/2-inch- (38-mm-) diameter steel tubing threaded on both ends, with standard<br />

pipe flange at top and bell-shaped cast-iron base; with baked-enamel or powder-coat finish;<br />

anchored with exposed fasteners.<br />

2.4 FABRICATION<br />

a. Color: Match metal lockers.<br />

A. Fabricate metal lockers square, rigid, and without warp and with metal faces flat and free of dents or<br />

distortion. Make exposed metal edges safe to touch and free of sharp edges and burrs.<br />

1. Form body panels, doors, shelves, and accessories from one-piece steel sheet unless otherwise<br />

indicated.<br />

2. Provide fasteners, filler plates, supports, clips, and closures as required for complete installation.<br />

B. Fabricate each metal locker with an individual door and frame; individual top, bottom, and back; and<br />

common intermediate uprights separating compartments. Factory weld frame members of each metal<br />

locker together to form a rigid, one-piece assembly.<br />

C. Knocked-Down <strong>Construction</strong>: Fabricate metal lockers using nuts, bolts, screws, or rivets for nominal<br />

assembly at Project site.<br />

D. Accessible Lockers: Fabricate as follows:<br />

1. Locate bottom shelf no lower than 15 inches (381 mm) above the floor.<br />

2. Where hooks, coat rods, or additional shelves are provided, locate no higher than 48 inches (1219<br />

mm) above the floor.<br />

E. Hooks: Manufacturer's standard ball-pointed type, aluminum or steel; zinc plated.<br />

F. Coat Rods: Fabricated from 1-inch- (25-mm-) diameter steel; chrome finished.<br />

G. Identification Plates: Manufacturer's standard, etched, embossed, or stamped aluminum plates, with<br />

numbers and letters at least 3/8 inch (9 mm) high.<br />

H. Finished End Panels: Designed for concealing unused penetrations and fasteners, except for perimeter<br />

fasteners, at exposed ends of nonrecessed metal lockers; finished to match lockers.<br />

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1. Provide one-piece panels for double-row (back-to-back) locker ends.<br />

2.5 STEEL SHEET FINISHES<br />

A. Baked-Enamel Finish: Immediately after cleaning, pretreating, and phosphatizing, apply manufacturer's<br />

standard thermosetting baked-enamel finish. Comply with paint manufacturer's written instructions for<br />

application, baking, and minimum dry film thickness.<br />

B. Powder-Coat Finish: Immediately after cleaning and pretreating, electrostatically apply manufacturer's<br />

standard, baked-polymer, thermosetting powder finish. Comply with resin manufacturer's written<br />

instructions for application, baking, and minimum dry film thickness.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. General: Install level, plumb, and true; shim as required, using concealed shims.<br />

1. Anchor locker runs at ends and at intervals recommended by manufacturer, but not more than 36<br />

inches (910 mm) o.c. Using concealed fasteners, install anchors through backup reinforcing<br />

plates, channels, or blocking as required to prevent metal distortion.<br />

2. Anchor single rows of metal lockers to walls near top of lockers and to floor.<br />

B. Knocked-Down Metal Lockers: Assemble with standard fasteners, with no exposed fasteners on door<br />

faces or face frames.<br />

C. Equipment and Accessories: Fit exposed connections of trim, fillers, and closures accurately together to<br />

form tight, hairline joints, with concealed fasteners and splice plates.<br />

1. Attach hooks with at least two fasteners.<br />

2. Attach door locks on doors using security-type fasteners.<br />

3. Identification Plates: Identify metal lockers with identification indicated on Drawings.<br />

a. Attach plates to each locker door, near top, centered, with at least two aluminum rivets.<br />

4. Attach recess trim to recessed metal lockers with concealed clips.<br />

5. Attach filler panels with concealed fasteners. Locate filler panels where indicated on Drawings.<br />

6. Attach sloping-top units to metal lockers, with closures at exposed ends.<br />

D. Fixed Locker Benches: Provide no fewer than two pedestals for each bench, uniformly spaced not more<br />

than 72 inches (1830 mm) apart. Securely fasten tops of pedestals to undersides of bench tops, and<br />

anchor bases to floor.<br />

END OF SECTION 10505<br />

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SECTION 10522 - FIRE EXTINGUISHER CABINETS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes fire protection cabinets for fire extinguishers.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Maintenance data.<br />

1.4 QUALITY ASSURANCE<br />

A. Fire-Rated, Fire Protection Cabinets: Listed and labeled to comply with requirements in ASTM E 814 for<br />

fire-resistance rating of walls where they are installed.<br />

B. Coordinate size of fire protection cabinets to ensure that type and capacity of fire extinguishers indicated<br />

are accommodated.<br />

C. Coordinate sizes and locations of fire protection cabinets with wall depths.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

A. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B.<br />

B. Transparent Acrylic Sheet: ASTM D 4802, Category A-1 (cell-cast sheet), 3 mm thick, with Finish 1<br />

(smooth or polished).<br />

2.2 FIRE PROTECTION CABINET<br />

A. Cabinet Type: Suitable for fire extinguisher.<br />

1. Products: Subject to compliance with requirements, provide one of the following:<br />

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a. J. L. Industries, Inc., a division of Activar <strong>Construction</strong> Products Group; Cosmic Series.<br />

b. Larsen's Manufacturing Company; Architectural Series.<br />

B. Cabinet <strong>Construction</strong>: Nonrated.<br />

C. Cabinet Material: Steel sheet.<br />

D. Recessed Cabinet: Cabinet box recessed in walls of sufficient depth to suit style of trim indicated.<br />

1. Exposed Flat Trim: One-piece combination trim and perimeter door frame overlapping surrounding<br />

wall surface with exposed trim face and wall return at outer edge (backbend).<br />

E. Cabinet Trim Material: Same material and finish as door.<br />

F. Door Material: Steel sheet.<br />

G. Door Style: Fully glazed panel with frame.<br />

H. Door Glazing: Acrylic sheet.<br />

1. Acrylic Sheet Color: Clear transparent acrylic sheet.<br />

2. Acrylic Sheet Color: Clear transparent acrylic sheet painted white on unexposed side.<br />

I. Door Hardware: Manufacturer's standard door-operating hardware of proper type for cabinet type, trim<br />

style, and door material and style indicated.<br />

J. Accessories:<br />

1. Mounting Bracket: Manufacturer's standard steel, designed to secure fire extinguisher to fire<br />

protection cabinet, of sizes required for types and capacities of fire extinguishers indicated, with<br />

plated or baked-enamel finish.<br />

2. Door Lock: Cam lock that allows door to be opened during emergency by pulling sharply on door<br />

handle.<br />

3. Identification: Lettering complying with authorities having jurisdiction for letter style, size, spacing,<br />

and location. Locate as directed by Architect.<br />

K. Finishes:<br />

a. Identify fire extinguisher in fire protection cabinet with the words "FIRE EXTINGUISHER."<br />

1) Location: Applied to cabinet door.<br />

2) Application Process: Pressure-sensitive vinyl letters.<br />

3) Lettering Color: Red.<br />

4) Orientation: Vertical.<br />

1. Manufacturer's standard baked-enamel paint for the following:<br />

a. Exterior of cabinet, door, and trim, except for those surfaces indicated to receive another<br />

finish.<br />

b. Interior of cabinet and door.<br />

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2.3 FABRICATION<br />

A. Fire Protection Cabinets: Provide manufacturer's standard box (tub), with trim, frame, door, and hardware<br />

to suit cabinet type, trim style, and door style indicated. Miter and weld joints and grind smooth.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Examine walls and partitions for suitable framing depth and blocking where recessed cabinets will be<br />

installed and prepare recesses as required by type and size of cabinet and trim style.<br />

B. Install fire protection cabinets in locations and at mounting heights indicated or, if not indicated, at heights<br />

acceptable to authorities having jurisdiction.<br />

C. Fire Protection Cabinets: Fasten cabinets to structure, square and plumb.<br />

D. Identification: Apply vinyl lettering at locations indicated.<br />

E. Adjust fire protection cabinet doors to operate easily without binding. Verify that integral locking devices<br />

operate properly.<br />

F. Replace fire protection cabinets that have been damaged or have deteriorated beyond successful repair<br />

by finish touchup or similar minor repair procedures.<br />

END OF SECTION 10522<br />

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SECTION 10523 - FIRE EXTINGUISHERS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes portable, hand-carried fire extinguishers and mounting brackets for fire extinguishers.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Operation and maintenance data.<br />

C. Warranty: Sample of special warranty.<br />

1.4 QUALITY ASSURANCE<br />

A. NFPA Compliance: Fabricate and label fire extinguishers to comply with NFPA 10, "Portable Fire<br />

Extinguishers."<br />

B. Fire Extinguishers: Listed and labeled for type, rating, and classification by an independent testing agency<br />

acceptable to authorities having jurisdiction.<br />

C. Coordinate type and capacity of fire extinguishers with fire protection cabinets to ensure fit and function.<br />

1.5 WARRANTY<br />

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace fire<br />

extinguishers that fail in materials or workmanship within specified warranty period.<br />

1. Failures include, but are not limited to, the following:<br />

a. Failure of hydrostatic test according to NFPA 10.<br />

b. Faulty operation of valves or release levers.<br />

2. Warranty Period: Six years from date of Substantial Completion.<br />

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PART 2 - PRODUCTS<br />

2.1 PORTABLE, HAND-CARRIED FIRE EXTINGUISHERS<br />

A. Fire Extinguishers: Type, size, and capacity for each fire protection cabinet and mounting bracket<br />

indicated.<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

a. Amerex <strong>Corporation</strong>.<br />

b. J. L. Industries, Inc.; a division of Activar <strong>Construction</strong> Products Group.<br />

c. Larsen's Manufacturing Company.<br />

2. Instruction Labels: Include pictorial marking system complying with NFPA 10, Appendix B and bar<br />

coding for documenting fire extinguisher location, inspections, maintenance, and recharging.<br />

B. Multipurpose Dry-Chemical Type: UL-rated 5 lb nominal capacity, with monoammonium phosphate-based<br />

dry chemical in manufacturer's standard enameled container.<br />

2.2 MOUNTING BRACKETS<br />

A. Mounting Brackets: Manufacturer's standard steel, designed to secure fire extinguisher to wall or<br />

structure, of sizes required for types and capacities of fire extinguishers indicated, with plated or black<br />

baked-enamel finish.<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

a. Amerex <strong>Corporation</strong>.<br />

b. J. L. Industries, Inc.; a division of Activar <strong>Construction</strong> Products Group.<br />

c. Larsen's Manufacturing Company.<br />

B. Identification: Lettering complying with authorities having jurisdiction for letter style, size, spacing, and<br />

location. Locate as indicated by Architect.<br />

1. Identify bracket-mounted fire extinguishers with the words "FIRE EXTINGUISHER" in red letter<br />

decals applied to mounting surface.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

a. Orientation: Vertical.<br />

A. Examine fire extinguishers for proper charging and tagging.<br />

1. Remove and replace damaged, defective, or undercharged fire extinguishers.<br />

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B. Install fire extinguishers and mounting brackets in locations indicated and in compliance with requirements<br />

of authorities having jurisdiction.<br />

1. Mounting Brackets: 54 inches (1372 mm) above finished floor to top of fire extinguisher.<br />

C. Mounting Brackets: Fasten mounting brackets to surfaces, square and plumb, at locations indicated.<br />

END OF SECTION 10523<br />

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SECTION 10605 - WIRE MESH PARTITIONS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Heavy-duty wire mesh partitions.<br />

2. Wire mesh ceilings.<br />

3. Wire mesh storage lockers.<br />

4. Wire mesh stairway partitions.<br />

5. Wire mesh equipment barriers.<br />

B. Related Sections:<br />

1. Division 2, Section "Chain-Link Fences and Gates" for chain-link fencing.<br />

2. Division 3, Section "Cast-in-Place Concrete" for building anchors into concrete construction for wire<br />

mesh partitions.<br />

3. Division 5, Section "Pipe and Tube Railings" for railing systems requiring wire mesh railing insert<br />

panels.<br />

4. Division 9, Section "Interior Painting" for field painting wire mesh items.<br />

1.3 DEFINITIONS<br />

A. As defined in ASTM E 2016:<br />

1. Intermediate Crimp: Wires pass over one and under the next adjacent wire in both directions, with<br />

wires crimped before weaving and with extra crimps between the intersections.<br />

2. Lock Crimp: Deep crimps at points of the intersection that lock wires securely in place.<br />

1.4 PERFORMANCE REQUIREMENTS<br />

A. Delegated Design: Design wire mesh units, including comprehensive engineering analysis by a qualified<br />

professional engineer, using performance requirements and design criteria indicated.<br />

B. Structural Performance: Wire mesh units shall withstand the effects of gravity loads and the appropriate<br />

seismic loads and stresses within limits and under conditions indicated according to SEI/ASCE 7:<br />

C. Thermal Movements: Allow for thermal movements from ambient and surface temperature changes.<br />

Base calculations on surface temperatures of materials due to both solar heat gain and nighttime-sky heat<br />

loss.<br />

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1. Temperature Change (Range): 120 deg F (67 deg C), ambient; 180 deg F (100 deg C) , material<br />

surfaces.<br />

1.5 SUBMITTALS<br />

A. Product Data: For each type of product indicated. Include construction details, material descriptions,<br />

dimensions of individual components and profiles, and finishes for wire mesh items.<br />

B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work.<br />

1. Include clearances required for operation of gates.<br />

C. Setting Drawings: For anchorages, including sleeves, concrete inserts, anchor bolts, and items with<br />

integral anchors, that are to be embedded in concrete.<br />

D. Samples for Initial Selection: For units with factory-applied color finishes.<br />

E. Samples for Verification: 12-by-12-inch (300-by-300-mm) panel constructed of specified frame members<br />

and wire mesh. Show method of finishing members at intersections.<br />

F. Delegated-Design Submittal: For wire mesh units indicated to comply with performance requirements and<br />

design criteria, including analysis data signed and sealed by the qualified professional engineer<br />

responsible for their preparation.<br />

G. Qualification Data: For qualified professional engineer.<br />

H. Welding certificates.<br />

I. Maintenance Data: For wire mesh unit hardware to include in maintenance manuals.<br />

1.6 MAINTENANCE MATERIAL SUBMITTALS<br />

A. Furnish extra materials that match products installed and that are packaged with protective covering for<br />

storage and identified with labels describing contents.<br />

1. Door Locks: Equal to 5 percent of amount installed for each type indicated, but no fewer than 5<br />

locks.<br />

1.7 QUALITY ASSURANCE<br />

A. Installer Qualifications: Fabricator of products.<br />

1. Installer's responsibilities include fabricating and installing wire mesh items and providing<br />

professional engineering services needed to assume engineering responsibility.<br />

2. Engineering Responsibility: Preparation of data for wire mesh items, including Shop Drawings,<br />

based on testing and engineering analysis of manufacturer's standard units in assemblies similar to<br />

those indicated for this Project.<br />

B. Source Limitations: Obtain wire mesh items from single source from single manufacturer.<br />

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C. Welding Qualifications: Qualify procedures and personnel according to the following:<br />

1. AWS D1.1/D1.1M, "Structural Welding Code - Steel."<br />

2. AWS D1.3, "Structural Welding Code - Sheet Steel."<br />

1.8 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver wire mesh items with cardboard protectors on perimeters of panels and doors and with posts<br />

wrapped to provide protection during transit and Project-site storage. Use vented plastic.<br />

B. Inventory wire mesh partition door hardware on receipt and provide secure lockup for wire mesh partition<br />

door hardware delivered to Project site.<br />

1. Tag each item or package separately with identification and include basic installation instructions<br />

with each item or package.<br />

C. Deliver keys to Owner at the Project Site.<br />

1.9 PROJECT CONDITIONS<br />

A. Field Measurements: Verify actual dimensions of construction contiguous with wire mesh units by field<br />

measurements before fabrication.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

B. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

1. Acorn Wire & Iron Works, Inc.<br />

2. American Woven Wire <strong>Corporation</strong>.<br />

3. California Wire Products <strong>Corporation</strong>.<br />

4. Central Wire and Iron.<br />

5. Donaldson, R. J., Inc.<br />

6. Folding Guard <strong>Corporation</strong>.<br />

7. G-S Company (The).<br />

8. Indiana Wire Products, Inc.<br />

9. Jesco Industries, Inc.<br />

10. Kenco Wire and Iron Products Inc.<br />

11. Kentucky Metal Products Co.<br />

12. King Wire Partitions, Inc.<br />

13. Lakeside Wire and Iron Company.<br />

14. Miller Wire Works, Inc.<br />

15. Newark Wire Works Inc.<br />

16. Standard Wire & Steel Works.<br />

17. Wire Crafters, LLC.<br />

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2.2 MATERIALS<br />

A. Steel Wire: ASTM A 510 (ASTM A 510M) .<br />

B. Steel Plates, Channels, Angles, and Bars: ASTM A 36/A 36M.<br />

C. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B.<br />

D. Steel Pipe: ASTM A 53/A 53M, Schedule 40 unless another weight is indicated or required by structural<br />

loads.<br />

E. Square Steel Tubing: ASTM A 500, cold-formed structural-steel tubing.<br />

F. Metallic-Coated Steel Sheet: ASTM A 653/A 653M, Commercial Steel (CS), Type B; with G60 (Z180) zinc<br />

(galvanized) or A60 (ZF180) zinc-iron-alloy (galvannealed) coating designation.<br />

G. Panel-to-Panel Fasteners: Manufacturer's standard steel bolts, nuts, and washers.<br />

H. Postinstalled Expansion Anchors: With capability to sustain, without failure, load imposed within factors of<br />

safety indicated, as determined by testing per ASTM E 488, conducted by a qualified independent testing<br />

agency.<br />

1. Carbon Steel: Zinc plated to comply with ASTM B 633, Class Fe/Zn 5 (0.005 mm) for Class SC 1<br />

service condition (mild).<br />

2. Stainless Steel: ASTM F 593 and ASTM F 594, Alloy Group 1 or 2 (ASTM F 738M and<br />

ASTM F 836M, Alloy Group 1 or 4) , for bolts and nuts; ASTM A 276 or ASTM A 666, Type 304 or<br />

316, for anchors.<br />

3. For Postinstalled Anchors in Concrete: Capability to sustain, without failure, a load equal to four<br />

times the loads imposed.<br />

4. For Postinstalled Anchors in Grouted Masonry Units: Capability to sustain, without failure, a load<br />

equal to six times the loads imposed.<br />

I. Power-Actuated Fasteners in Concrete: Fastener system of type suitable for application indicated and<br />

fabricated from corrosion-resistant materials; with clips or other accessory devices for attaching hangers of<br />

type indicated, and with capability to sustain, without failure, a load equal to 10 times that imposed by wire<br />

mesh construction, as determined by testing per ASTM E 1190, conducted by a qualified testing and<br />

inspecting agency.<br />

J. Seismic Bracing: Angles with legs not less than 1-1/4 inch (32 mm) wide, formed from 0.04-inch- (1-mm-)<br />

thick, metallic-coated steel sheet; with bolted connections and 1/4-inch- (6-mm-) diameter bolts.<br />

K. Shop Primers: Provide primers that comply with Division 9, Section "Interior Painting."<br />

L. Universal Shop Primer: Fast-curing, lead- and chromate-free, universal modified-alkyd primer, complying<br />

with MPI#79.<br />

1. Use primer containing pigments that make it easily distinguishable from zinc-rich primer.<br />

M. Zinc-Rich Primer: Compatible with topcoat, complying with SSPC-Paint 20 or SSPC-Paint 29.<br />

N. Galvanizing Repair Paint: High-zinc-dust-content paint for regalvanizing welds in steel, complying with<br />

SSPC-Paint 20.<br />

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2.3 HEAVY-DUTY WIRE MESH PARTITIONS<br />

A. Mesh: Wire Crafters Style 840 or CBP approved equal material.<br />

B. Vertical and Horizontal Panel Framing: 1-1/2-by-3/4-by-0.097-inch (38-by-19-by-2.5-mm) cold-rolled, Cshaped<br />

steel channels; with 3/8-inch- (9.5-mm-) diameter bolt holes spaced not more than 18 inches (450<br />

mm) o.c. along center of framing.<br />

C. Vertical and Horizontal Panel Framing: 1-1/2-by-3/4-by-1/4-inch (38-by-19-by-6-mm) cold-rolled steel<br />

channels; with 3/8-inch- (9.5-mm-) diameter bolt holes spaced not more than 18 inches (450 mm) o.c.<br />

along center of framing. Provide vertical panel stiffeners in shapes and sizes as recommended by<br />

manufacturers.<br />

D. Horizontal Panel Stiffeners: 2 cold-rolled steel channels, not less than 1 by 1/2 by 1/8 inch (25 by 13 by 3<br />

mm), bolted or riveted toe to toe through mesh or1-1/2-by-3/4-by-1/8-inch (38-by-19-by-3-mm) cold-rolled<br />

steel channels with wire woven through.<br />

E. Top Capping Bars:<br />

3-inch-by-4.1-lb (76-mm-by-1.9-kg) hot-rolled steel channels.<br />

F. Posts for 90-Degree Corners: 2-by-2-by-1/8-inch (50-by-50-by-3-mm) steel angles with 3/8-inch- (9.5-mm-<br />

) diameter bolt holes aligning with bolt holes in vertical framing; with floor anchor clips.<br />

G. Posts for Other-Than-90-Degree Corners: Manufacturer's standard steel 2-inch- (50-mm) OD pipe or<br />

tubing with 3/8-inch- (9.5-mm-) diameter bolt holes aligning with bolt holes in vertical framing.<br />

H. Adjustable Corner Posts: 2, manufacturer's standard steel pipe or tubing posts connected by steel hinges<br />

at 36 inches (900 mm) o.c. attached to posts; with 1/4-inch- (6-mm-) diameter bolt holes aligning with bolt<br />

holes in vertical framing.<br />

I. Line Posts: 3-inch-by-4.1-lb (76-mm-by-1.9-kg) or 3-1/2-by-1-1/4-by-0.1265-inch (89-by-32-by-3.2-mm)<br />

steel channels; with 5-by-18-by-1/4-inch (125-by-450-by-6-mm) steel base plates punched for attachment<br />

to floor.<br />

J. Three- and Four-Way Intersection Posts: 2-by-2-inch (50-by-50-mm) tubular steel, with 3/8-inch- (9.5-mm-<br />

) diameter bolt holes aligned for bolting to adjacent panels.<br />

K. Floor Shoes: Steel, cast iron, or cast aluminum, not less than 2 inches (50 mm) high; sized to suit vertical<br />

framing, drilled for attachment to floor, and with set screws for leveling adjustment.<br />

L. Swinging Doors: Fabricated from same mesh as partitions, with framing fabricated from 1-1/2-by-3/4-by-<br />

1/8-inch (38-by-19-by-3-mm) steel channels or C-channels, banded with 1-1/2-by-1/8-inch (38-by-3-mm)<br />

flat steel bar cover plates on 4 sides, and with 1/8-inch- (3-mm-) thick angle strike bar and cover on strike<br />

jamb.<br />

1. Hinges: Full-surface type, 3-1/2-by-3-1/2-inch (89-by-89-mm) steel, 1-1/2 pairs per door; bolted,<br />

riveted, or welded to door and jamb framing.<br />

2. Padlock Lug: Mortised into door framing and enclosed with steel cover.<br />

3. Cylinder Lock: Mortise type with cylinder specified in Division 8, Section "Door Hardware";<br />

operated by key outside and lever or panic hardware as indicated inside.<br />

4. Inactive Leaf Hardware: Cane bolt at bottom and chain bolt at top.<br />

M. Accessories:<br />

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1. Sheet Metal Base: Not less than 0.060-inch- (1.5-mm-) thick, cold-rolled steel sheet.<br />

2. Adjustable Filler Panels: Not less than 0.0598-inch- (1.5-mm-) thick, cold-rolled steel sheet;<br />

capable of filling openings from 2 to 12 inches (50 to 300 mm) .<br />

3. Wall Clips: Manufacturer's standard, cold-rolled steel sheet; allowing up to 1 inch (25 mm) of<br />

adjustment.<br />

N. Finish for Uncoated Ferrous Steel: Hot-dip galvanized and shop primed for field painting unless otherwise<br />

indicated.<br />

1. Color: As selected by Architect from manufacturer's full range.<br />

2.4 WIRE MESH CEILINGS<br />

A. Mesh, Framing, and Stiffeners: Fabricated from same mesh and framing as wire mesh partition panels.<br />

B. Perimeter Partition Supports: 1-1/2-by-1-1/2-by-1/8-inch (38-by-38-by-3-mm) steel angle, with 1/4-inch-<br />

(6-mm-) diameter bolt holes aligned for bolting to top of wire mesh partitions and to sides of wire mesh<br />

ceiling panels.<br />

C. Wall Supports: 1-1/2-by-1-1/2-by-1/8-inch (38-by-38-by-3-mm) steel angle punched for attachment to wall<br />

and wire mesh ceiling panels.<br />

D. Intermediate Supports: Steel I-beam, as recommended by manufacturer.<br />

E. Intermediate Support Posts: 2-by-2-by-1/8-inch (50-by-50-by-3-mm) steel pipe or tubing.<br />

F. Finishes: Match adjacent wire mesh partitions.<br />

2.5 WIRE MESH CANINE KENNELS<br />

A. Unit Sizes:<br />

1. Width: As indicated on the Drawings.<br />

2. Depth: As indicated on the Drawings.<br />

3. Height: 72 inches unless otherwise indicated.<br />

B. Mesh: 0.135-inch- (3.5-mm-) diameter, intermediate-crimp steel wire woven into 1-1/2-inch (38-mm)<br />

diamond mesh.<br />

C. Wall Panels: 1-1/4-by-1-1/4-by-1/8-inch (32-by-32-by-3-mm) steel angle framing on top, bottom, and back<br />

sides, and 3-by-1/8-inch (76-by-3-mm) cold-rolled steel flat bar framing on front side; with wire mesh<br />

welded to framing.<br />

1. Horizontal Panel Stiffeners: 1-1/4-by-1-1/4-by-1/8-inch (32-by-32-by-3-mm) steel angles or 3/4-by-<br />

1/4-inch (19-by-6-mm) hot-rolled steel flat bars.<br />

D. Backs:<br />

E. Tops: None.<br />

0.027-inch- (0.7-mm-) thick, metallic-coated steel sheet.<br />

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F. Doors: Fabricated from same mesh as wall panels, with framing fabricated from 1-1/4-by-1-1/4-by-1/8inch<br />

(32-by-32-by-3-mm) steel angles on 4 sides; with wire mesh welded to framing. Include door strike<br />

and padlock hasp.<br />

1. Horizontal Stiffeners for Single-Tier Doors: 3/4-by-1/4-inch (19-by-6-mm) steel flat bars.<br />

2. Hinges: Full-surface type, 2-1/2-by-2-1/2-inch (64-by-64-mm) steel, 1-1/2 pairs per door; bolted,<br />

riveted, or welded to door and jamb framing.<br />

G. Finish for Uncoated Ferrous Steel: Hot-dip galvanized unless otherwise indicated.<br />

2.6 WIRE MESH STAIRWAY PARTITIONS<br />

A. Heavy-Duty Stairway Partitions:<br />

1. Diamond Mesh: 0.192-inch- (4.9-mm-) diameter, intermediate-crimp steel wire woven into 2-inch<br />

(50-mm) diamond pattern and securely clinched to frames.<br />

2. Vertical and Horizontal Panel Framing: 1-1/2-by-3/4-by-0.0966-inch (38-by-19-by-2.5-mm) coldrolled,<br />

C-shaped steel channels; with 3/8-inch- (9.5-mm-) diameter bolt holes spaced not more than<br />

18 inches (450 mm) o.c. along center of framing.<br />

3. Horizontal Panel Stiffeners: 1-1/2-by-3/4-by-1/8-inch (38-by-19-by-3-mm) cold-rolled steel<br />

channels with wire woven through, or two 1-by-1/2-by-1/8-inch (25-by-13-by-3-mm) cold-rolled<br />

steel channels bolted or riveted toe to toe through mesh.<br />

B. Swinging Doors: Fabricated from same mesh as partitions, with framing fabricated from 1-1/2-by-3/4-by-<br />

1/8-inch (38-by-19-by-3-mm) steel channels, banded with 1-1/2-by-1/8-inch (38-by-3-mm) flat steel bar<br />

cover plates on 4 sides, and with 1/8-inch- (3-mm-) thick angle strike bar and cover on strike jamb.<br />

1. Hinges: Full-surface spring type, 3-1/2-by-3-1/2-inch (89-by-89-mm) steel, 1-1/2 pairs per door;<br />

bolted, riveted, or welded to door and jamb framing.<br />

2. Exit Device: As specified in Section 08710 "Door Hardware."<br />

3. Tamper Shield: Fabricated from 0.097-inch- (2.5-mm-) thick, cold-rolled steel sheet; 15 inches<br />

(381 mm) high by width of door.<br />

C. Door Jamb Framing:<br />

2-by-2-by-1/8-inch (50-by-50-by-3-mm) steel pipe or tubing.<br />

D. Floor Shoes: Steel, cast iron, or cast aluminum, not less than 2 inches (50 mm) high; sized to suit vertical<br />

framing, drilled for attachment to floor, and with set screws for leveling adjustment.<br />

E. Wall Clips: Manufacturer's standard, cold-rolled steel sheet; allowing up to 1 inch (25 mm) of adjustment.<br />

F. Finish for Uncoated Ferrous Steel: Hot-dip galvanized and shop primed for field painting unless otherwise<br />

indicated.<br />

1. Color: As selected by Architect from manufacturer's full range.<br />

2.7 FABRICATION<br />

A. General: Fabricate wire mesh items from components of sizes not less than those indicated. Use largersized<br />

components as recommended by wire mesh item manufacturer. As required for complete<br />

installation, provide bolts, hardware, and accessories with manufacturer's standard finishes.<br />

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1. Fabricate wire mesh items to be readily disassembled.<br />

2. Welding: Weld corner joints of framing and finish sand.<br />

B. Heavy-Duty Wire Mesh Partitions: Fabricate wire mesh partitions with cutouts for pipes, ducts, beams,<br />

and other items indicated. Finish edges of cutouts to provide a neat, protective edge.<br />

1. Mesh: Securely clinch mesh to framing.<br />

2. Framing: Fabricate framing with mortise and tenon corner construction.<br />

a. Provide horizontal stiffeners as indicated or, if not indicated, as required by panel height and<br />

as recommended by wire mesh partition manufacturer. Weld horizontal stiffeners to vertical<br />

framing.<br />

b. Fabricate three- and four-way intersections using intersection posts Fabricate partition and<br />

door framing with slotted holes for connecting adjacent panels.<br />

3. Fabricate wire mesh partitions with bottom horizontal framing flush with finished floor.<br />

4. Doors: Align bottom of door with bottom of adjacent panels.<br />

a. For doors that do not extend full height of partition, provide transom over door, fabricated<br />

from same mesh and framing as partition panels.<br />

5. Hardware Preparation: Mortise, reinforce, drill, and tap doors and framing as required to install<br />

hardware.<br />

C. Wire Mesh Ceilings: Fabricate wire mesh partitions with cutouts for pipes, ducts, beams, and other items<br />

indicated. Finish edges of cutouts to provide a neat, protective edge.<br />

1. Mesh: Securely clinch mesh to framing.<br />

2. Framing: Fabricate framing with mortise and tenon corner construction.<br />

a. Provide stiffeners as indicated or, if not indicated, as required by panel span and as<br />

recommended by wire mesh ceiling manufacturer. Weld stiffeners to framing.<br />

D. Wire Mesh Stairway Partitions: Provide door jamb framing on each side of doors. Attach tamper shields<br />

centered behind exit devices.<br />

2.8 GENERAL FINISH REQUIREMENTS<br />

A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations<br />

for applying and designating finishes.<br />

B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary<br />

protective covering before shipping.<br />

2.9 STEEL AND IRON FINISHES<br />

A. Galvanizing: Hot-dip galvanize items as indicated to comply with applicable standard listed below:<br />

1. ASTM A 123/A 123M, for galvanizing steel and iron components.<br />

2. ASTM A 153/A 153M, for galvanizing steel and iron hardware.<br />

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3. Preparation for Shop Priming: After galvanizing, thoroughly clean wire mesh components of<br />

grease, dirt, oil, flux, and other foreign matter, and treat with metallic-phosphate process.<br />

B. Preparation for Shop Priming: Prepare uncoated ferrous-metal surfaces to comply with minimum<br />

requirements indicated below for SSPC surface-preparation specifications and environmental exposure<br />

conditions of installed metal fabrications:<br />

1. Interiors (SSPC Zone 1A): SSPC-SP 3, "Power Tool Cleaning."<br />

C. Shop Priming: Apply shop primer to uncoated surfaces of metal fabrications, except those with galvanized<br />

finishes and those to be embedded in concrete or masonry, unless otherwise indicated. Comply with<br />

SSPC-PA 1, "Paint Application Specification No. 1: Shop, Field, and Maintenance Painting of Steel," for<br />

shop painting.<br />

1. Stripe paint corners, crevices, bolts, welds, and sharp edges.<br />

D. Shop Coat Finish: Immediately after cleaning and pretreating, apply manufacturer's standard one-coat,<br />

shop-coat finish suitable for use intended. Comply with paint manufacturer's written instructions for<br />

applying and curing.<br />

1. Color and Gloss: As selected by Architect from manufacturer's full range.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine areas, with Installer present, for compliance with requirements for installation tolerances and<br />

other conditions affecting performance of the Work.<br />

B. Examine floors for suitable conditions where wire mesh items will be installed.<br />

C. Examine walls to which wire mesh items will be attached for properly located blocking, grounds, and other<br />

solid backing for attachment of support fasteners.<br />

D. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 WIRE MESH PARTITIONS ERECTION<br />

A. Anchor wire mesh partitions to floor with 3/8-inch- (9.5-mm-) diameter, postinstalled expansion anchors at<br />

12 inches (305 mm) o.c. through anchor clips located at each post and corner. Shim anchor clips as<br />

required to achieve level and plumb installation.<br />

1. Anchors may be set with power-actuated fasteners instead of postinstalled expansion anchors if<br />

indicated on Shop Drawings.<br />

B. Anchor wire mesh partitions to floor with 3/8-inch- (9.5-mm-) diameter, postinstalled expansion anchors at<br />

12 inches (305 mm) o.c. through floor shoes located at each post and corner. Adjust wire mesh partition<br />

posts in floor shoes to achieve level and plumb installation.<br />

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1. Anchors may be set with power-actuated fasteners instead of postinstalled expansion anchors if<br />

indicated on Shop Drawings.<br />

C. Anchor wire mesh partitions to walls at 12 inches (305 mm) o.c. through back corner panel framing and as<br />

follows:<br />

1. For concrete and solid masonry anchorage, use drilled-in expansion shields and hanger or lag<br />

bolts.<br />

2. For hollow masonry anchorage, use toggle bolts.<br />

3. For wood stud partitions, use hanger or lag bolts set into wood backing between studs. Coordinate<br />

with carpentry work to locate backing members.<br />

4. For steel-framed gypsum board assemblies, use hanger or lag bolts set into wood backing<br />

between studs. Coordinate with stud installation to locate backing members.<br />

5. For steel-framed gypsum board assemblies, fasten brackets directly to steel framing or concealed<br />

reinforcements using self-tapping screws of size and type required to support structural loads.<br />

D. Secure top capping bars to top framing channels with 1/4-inch- (6-mm-) diameter "U" bolts spaced not<br />

more than 28 inches (700 mm) o.c.<br />

E. Provide line posts at locations indicated or, if not indicated, as follows:<br />

1. On each side of sliding door openings.<br />

2. For partitions that are 10 to 12 feet (3.0 to 3.7 m) high, located between every other panel.<br />

3. For partitions that are more than 12 feet (3.7 m) high, located between each panel.<br />

F. Provide seismic supports and bracing as indicated or, if not indicated, as recommended by manufacturer<br />

and as required for stability, extending and fastening members to supporting structure.<br />

G. Where standard-width wire mesh partition panels do not fill entire length of run, provide adjustable filler<br />

panels to fill openings.<br />

H. Install doors complete with door hardware.<br />

I. Install service windows complete with window hardware.<br />

J. Weld or bolt sheet metal bases to wire mesh partitions and doors where indicated.<br />

K. Bolt accessories to wire mesh partition framing.<br />

3.3 WIRE MESH CEILINGS ERECTION<br />

A. Anchor wall support angle to walls at 12 inches (305 mm) o.c. and as follows:<br />

1. For concrete and solid masonry anchorage, use drilled-in expansion shields and hanger or lag<br />

bolts.<br />

2. For steel-framed gypsum board assemblies, use hanger or lag bolts set into wood backing<br />

between studs. Coordinate with stud installation to locate backing members.<br />

3. For steel-framed gypsum board assemblies, fasten brackets directly to steel framing or concealed<br />

reinforcements using self-tapping screws of size and type required to support structural loads.<br />

B. Attach wire mesh ceiling panels to wall support angles with bolts at 12 inches (305 mm) o.c.<br />

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C. Attach wire mesh ceiling panels to wire mesh partitions with slotted angles bolted to sides of ceiling panels<br />

and to top of partitions at 12 inches (305 mm) o.c.<br />

D. Attach wire mesh ceiling panels to intermediate supports as recommended by manufacturer.<br />

E. Provide seismic supports and bracing as indicated or, if not indicated, as recommended by manufacturer<br />

and as required for stability, extending and fastening members to supporting structure.<br />

3.4 WIRE MESH STAIRWAY PARTITIONS ERECTION<br />

A. Anchor wire mesh stairway partitions to floor with 3/8-inch- (9.5-mm-) diameter, postinstalled expansion<br />

anchors at 12 inches (305 mm) o.c. through floor shoes located at each post. Adjust wire mesh partition<br />

posts in floor shoes to achieve level and plumb installation.<br />

1. Anchors may be set with power-actuated fasteners instead of postinstalled expansion anchors if<br />

indicated on Shop Drawings.<br />

B. Provide seismic supports and bracing as indicated or, if not indicated, as recommended by manufacturer<br />

and as required for stability, extending and fastening members to supporting structure.<br />

C. Install doors complete with door hardware.<br />

END OF SECTION 10605<br />

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SECTION 10730 – ALUMINUM ENTRANCE CANOPIES<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes: Design, fabrication, and installation of welded extruded aluminum canopy systems.<br />

B. Products Furnished but not Installed Under this Section: Column sleeves (styrofoam blockouts) or anchor<br />

bolts (if required)<br />

1.3 RELATED SECTIONS<br />

A. Division 7, Section “Metal Wall Panels.”<br />

B. Division 7, Section “Insulated-Core Metal Wall Panels.”<br />

C. Division 13, Section “Metal Building Systems.”<br />

1.4 REFERENCES<br />

A. The Aluminum Association (AA):<br />

1. The Aluminum Design Manual 2000, Specifications & Guidelines for Aluminum Structures.<br />

B. American Architectural Manufacturers Association (AAMA):<br />

1. AAMA 2603, Voluntary Specification, Performance Requirements and Test Procedures for<br />

Pigmented Organic Coatings on Aluminum Extrusions and Panels.<br />

C. American Society of Civil Engineers (ASCE):<br />

1. ASCE 7, Minimum Design Loads for Buildings and Other Structures.<br />

D. American Society for Testing and Materials (ASTM):<br />

1. ASTM B 209, Specification for Aluminum and Aluminum- Alloy Sheet and Plate.<br />

2. ASTM B 221, Specification for Aluminum and Aluminum- Alloy Extruded Bars, Rods, Wire,<br />

Profiles, and Tubes.<br />

3. ASTM C 150, Specification for Portland Cement.<br />

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4. ASTM C 404, Specification for Aggregates for Masonry Grout.<br />

E. American Welding Society (AWS):<br />

1. ANSI/AWS D1.2, Structural Welding Code - Aluminum.<br />

1.5 SYSTEM DESCRIPTION<br />

A. Design Requirements:<br />

1. Design, fabricate and install canopies as indicated on the Drawings and as specified herein.<br />

2. Design Canopies in accordance with The Aluminum Design Manual 2000.<br />

3. Comply with the wind requirements of California Building Code - 2010.<br />

4. Provide an all welded extruded aluminum system complete with internal drainage. Non-welded<br />

systems are not acceptable.<br />

5. Provide expansion joints to accommodate temperature changes of 120 degrees F. Provide<br />

expansion joints with no metal to metal contact.<br />

6. Manufacturer’s design shall be actively and directly coordinated with Pre-Engineered Metal<br />

Building System Manufacturer to ensure adequate structural systems are provided to<br />

accommodate attachment of canopy system to the metal building system.<br />

B. Performance Requirements:<br />

1. Grout: Compressive strength of 2000 psi, minimum.<br />

1.6 SUBMITTALS<br />

A. Product Data: Manufacturer’s product information, specifications, and installation instructions for canopy<br />

components and accessories.<br />

B. Shop Drawings: Include plan dimensions, elevations, sections and details.<br />

C. Samples:<br />

1. Selection: Manufacturer’s full range of colors for the finishes selected.<br />

2. Verification: 6-inch-square samples of each finish selected on the substrate specified.<br />

D. Design Data: Design calculations bearing the seal of a Registered Professional Engineer, licensed in the<br />

state of California. Design calculations shall state that the canopy system design complies with the wind<br />

load requirements of ASCE 7and stability criteria of the California Building Code – 2010 edition, and all<br />

other governing criteria.<br />

E. Certifications:<br />

1. Manufacturer’s certification of installer.<br />

2. Manufacturer’s certification that structural members provided by metal building manufacturer’s<br />

design as depicted in their shop drawings are adequate for canopy fastening.<br />

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1.7 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: At least ten years experience in the design, fabrication, and erection of<br />

extruded aluminum entrance canopies and / or aluminum walkway cover systems.<br />

B. Installer Qualifications: At least five years experience in the erection of extruded aluminum entrance<br />

canopies and / or aluminum walkway cover systems manufactured by the selected manufacturer.<br />

PART 2 - PRODUCT<br />

1. Installer must be certified by the manufacturer and documentation of such proof shall be submitted<br />

prior to the start of the Work.<br />

2.1 MANUFACTURERS<br />

A. The design is based on products fabricated by: Mapes Architectural Canopies, Inc., 7748 N. 56th Street,<br />

Lincoln, NE 68514, 888-273-1132, fax 877-455-6572, www.mapescanopies.com.<br />

1. Comparable products by the following manufacturers also will be acceptable:<br />

a. Peachtree Protective Covers, Inc., 1477 Rosedale Drive, Hiram, GA 30141, 770-439-2120,<br />

fax 770-439-2122.<br />

b. Dittmer Architectural Aluminum, 1006 Shepard Road, Winter Springs, FL 32708, 407-699-<br />

1755, 800-822-1755, fax 407-695-4430, www.dittdeck.com<br />

2. Substitutions: Comparable products of other manufacturers will be considered under standard<br />

substitution procedures.<br />

2.2 MATERIALS<br />

A. Aluminum Members: Extruded aluminum, ASTM B 221, 6063 alloy, T6 temper.<br />

B. Fasteners: Aluminum, 18-8 stainless steel, or 300 series stainless steel.<br />

C. Protective Coating for Aluminum Columns Embedded in Concrete: Clear acrylic.<br />

D. Grout:<br />

1. Portland Cement: ASTM C 150, Type I.<br />

2. Sand: ASTM C 404.<br />

3. Water: Potable.<br />

E. Gaskets: Dry seal santoprene pressure type.<br />

F. Aluminum Flashing: ASTM B 209, Type 3003 H14, 0.040 inch, minimum.<br />

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2.3 MIXES<br />

A. Grout: 1 part portland cement to 3 parts sand, add water to produce a pouring consistency.<br />

2.4 FABRICATION<br />

A. General:<br />

1. Shop Assembly: Assemble components in shop to greatest extent possible to minimize field<br />

assembly.<br />

2. Welding: In accordance with ANSI/AWS D1.2.<br />

3. Bent <strong>Construction</strong>: Factory weld beams to columns with neatly mitered corners to form one-piece<br />

rigid bents. Make welds smooth and uniform using an inert gas shielded arc. Perform suitable<br />

edge preparation to assure 100% penetration. Grind welds only where interfering with adjoining<br />

structure to allow for flush connection. Field welding is not permitted. Rigid mechanical joints may<br />

be used only if fully welded bents cannot be shipped on local, state, or federal highways without a<br />

special permit from the department of transportation.<br />

4. Deck <strong>Construction</strong>: Fabricate from extruded modules that interlock in a self-flashing manner.<br />

Positively fasten interlocking joints at 8 inches on center creating a monolithic structural unit<br />

capable of developing the full strength of the sections. The fastenings must have minimum shear<br />

strength of 350 pounds each. Assemble deck with sufficient camber to offset dead load deflection.<br />

B. Columns: Provide radius-cornered tubular extrusions with cutout and internal diverter for drainage where<br />

indicated.<br />

C. Beams: Provide open-top tubular extrusion, top edges thickened for strength and designed to receive<br />

deck members in self-flashing manner. Provide structural ties in tops of all beams.<br />

D. Deck: Extruded self-flashing sections interlocking into a composite unit. Provide welded plate closures at<br />

deck ends.<br />

E. Fascia: Manufacturer’s standard shape or a composite of manufacturer’s standard shapes to achieve the<br />

shape and appearance as indicated on the Drawings. Provide fascia splices where continuous runs of<br />

fascia are jointed. Locate splices to be in line with bents and fasten in place on hidden or non-vertical<br />

surfaces.<br />

F. Arches: For barrel vault protective covers, provide sharp-cornered tubular extrusions.<br />

G. Factory Finishing: Finish designations prefixed by AA comply with system established by the AAMA for<br />

designating aluminum finishes.<br />

1. High performance Organic Coating Finish: AA-C12C42R1x (Chemical Finish: cleaned with<br />

inhibited chemicals; Chemical Finish: acid-chromate-fluoride-phosphate conversion coating;<br />

Organic Coating: as specified below). Prepare, pretreat, and apply coating to exposed metal<br />

surfaces to comply with coating and resin manufacturer’s written instructions.<br />

a. Fluoropolymer Two-Coat Coating System: Manufacturer’s standard two-coat, thermocured<br />

system consisting of specially formulated inhibitive primer and fluoropolymer color topcoat<br />

containing not less than 70 percent polyvinylidene fluoride resin by weight; complying with<br />

AAMA 2604.<br />

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PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

b. Color: Regal White as manufactured by Kingspan, to match Insulated-Core Metal Wall<br />

Panels.<br />

A. Verification of Conditions: Verify that all concrete, masonry, and roofing work in the vicinity is complete<br />

and cleaned.<br />

3.2 ERECTION<br />

A. Erect canopies true to line, level, and plumb. Protect aluminum columns embedded in concrete with clear<br />

acrylic. Fill downspout columns with grout to the discharge level to prevent standing water. Install weep<br />

holes at top of concrete in non-draining columns to remove condensation.<br />

B. Provide hairline miters and fitted joints.<br />

3.3 CLEANING<br />

A. Clean all protective cover components promptly after installation.<br />

3.4 PROTECTION<br />

A. Protect materials during and after installation.<br />

END OF SECTION 10730<br />

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SECTION 10801 - TOILET ACCESSORIES<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes the following:<br />

1. Public-use washroom accessories.<br />

2. Custodial accessories.<br />

B. Accessories:<br />

1. Surface Mounted Toilet Tissue (Roll) Dispenser - TTP<br />

2. Surface Mounted Paper Towel (Roll) Dispenser - PTD<br />

3. Surface Mounted Liquid-Soap Dispenser - SD<br />

4. Surface Mounted Seat-Cover Dispenser – SCD<br />

5. Surface Mounted Sanitary-Napkin Disposal Unit – SND<br />

6. Grab Bar – GB<br />

7. Sanitary-Napkin/Tampon Vendor – SNTV<br />

8. Mirror Unit – MU<br />

9. Coat Hook – CH<br />

10. Utility Shelf – US<br />

11. Mop and Broom Holder – MBH<br />

12. Free-standing Waste Receptacle - WR<br />

13. Odor Control Dispenser - OCD<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Product Schedule:<br />

1. Identify locations using room designations indicated on Drawings.<br />

2. Identify products using designations indicated on Drawings.<br />

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PART 2 - PRODUCTS<br />

2.1 PUBLIC-USE WASHROOM ACCESSORIES<br />

A. Basis-of-Design Product: The design for accessories is based on products indicated. Subject to<br />

compliance with requirements, provide the named product or a comparable product by one of the<br />

following:<br />

1. A & J Washroom Accessories, Inc.<br />

2. American Specialties, Inc.<br />

3. Bobrick Washroom Equipment, Inc.<br />

4. Bradley <strong>Corporation</strong>.<br />

5. General Accessory Manufacturing Co. (GAMCO).<br />

B. Waste Receptacle - WR:<br />

1. Basis-of-Design Product: Brute Trash Can with Lid (RUB263200GY and RUB263100GY), gray,<br />

22-inch diameter, seamless polyethylene construction, NSF/USDA certified.<br />

C. Grab Bar - GB:<br />

1. Basis-of-Design Product: Bobrick Washroom Equipment, Inc.; Model B-26806.<br />

2. Mounting: Flanges with concealed fasteners.<br />

3. Material: Stainless steel, 0.05 inch (1.3 mm) thick.<br />

a. Finish: Smooth, No. 4, satin finish on ends and slip-resistant texture in grip area.<br />

4. Outside Diameter: 1-1/2 inches (38 mm) .<br />

5. Configuration and Length: As indicated on Drawings.<br />

D. Sanitary-Napkin/Tampon Vendor - SNTV:<br />

1. Basis-of-Design Product: RMC25166500, Medium/Large, 17 pads, 26 tampons, White.<br />

E. Surface Mounted Seat-Cover Dispenser – SCD:<br />

1. Basis-of-Design Product: RMC25132000, Half-fold, White Plastic.<br />

F. Surface Mounted Toilet Tissue (Roll) Dispenser - TTP:<br />

1. Basis-of-Design Product: Jumbo Twin Jumbo Roll Bathroom Tissue Dispenser, Translucent.<br />

G. Surface Mounted Paper Towel (Roll) Dispenser - PTD:<br />

1. Basis-of-Design Product: EnMotion Touchless Paper Towel Dispenser, 14.65”x9.75”x16.6,<br />

Translucent Smoke.<br />

H. Surface Mounted Liquid-Soap Dispenser - SD:<br />

1. Basis-of-Design Product: Premium Touch Free Foam Soap Dispenser, CEB74450.<br />

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I. Odor Control Dispenser - OCD:<br />

1. Basis-of-Design Product: Technical Concepts TCELL Odor Control Dispenser, White.<br />

J. Mirror Unit - MU:<br />

1. Basis-of-Design Product: Bobrick Washroom Equipment, Inc.; Model B-165.<br />

2. Frame: Stainless-steel channel.<br />

a. Corners: Manufacturer's standard.<br />

3. Hangers: Produce rigid, tamper- and theft-resistant installation, using method indicated below.<br />

a. One-piece, galvanized steel, wall-hanger device with spring-action locking mechanism to<br />

hold mirror unit in position with no exposed screws or bolts.<br />

b. Wall bracket of galvanized steel, equipped with concealed locking devices requiring a<br />

special tool to remove.<br />

4. Size: As indicated on Drawings.<br />

K. Coat Hook - CH:<br />

1. Basis-of-Design Product: Bobrick Washroom Equipment, Inc.; Model B-6827.<br />

2. Description: Single-prong unit.<br />

3. Material and Finish: Stainless steel, No. 4 finish (satin).<br />

2.2 CUSTODIAL ACCESSORIES<br />

A. Basis-of-Design Product: The design for accessories is based on products indicated. Subject to<br />

compliance with requirements, provide the named product or a comparable product by one of the<br />

following:<br />

1. A & J Washroom Accessories, Inc.<br />

2. American Specialties, Inc.<br />

3. Bobrick Washroom Equipment, Inc.<br />

4. Bradley <strong>Corporation</strong>.<br />

5. General Accessory Manufacturing Co. (GAMCO).<br />

B. Utility Shelf - US:<br />

1. Basis-of-Design Product: Bobrick Washroom Equipment, Inc.; Model B-295.<br />

2. Description: With exposed edges turned down not less than 1/2 inch (12.7 mm) and supported by<br />

two triangular brackets welded to shelf underside.<br />

3. Size: 24 inches (609 mm) long by 5 inches (125 mm) deep.<br />

4. Material and Finish: Not less than nominal 0.05-inch- (1.3-mm-) thick stainless steel, No. 4 finish<br />

(satin).<br />

C. Mop and Broom Holder - MBH:<br />

1. Basis-of-Design Product: Bobrick Washroom Equipment, Inc.; Model B-239.<br />

2. Description: Unit with shelf, hooks, and holders.<br />

3. Length: 34 inches (865 mm).<br />

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4. Hooks: Four.<br />

5. Mop/Broom Holders: Three, spring-loaded, rubber hat, cam type.<br />

6. Material and Finish: Stainless steel, No. 4 finish (satin).<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

a. Shelf: Not less than nominal 0.05-inch- (1.3-mm-) thick stainless steel.<br />

A. Install accessories according to manufacturers' written instructions, using fasteners appropriate to<br />

substrate indicated and recommended by unit manufacturer. Install units level, plumb, and firmly<br />

anchored in locations and at heights indicated.<br />

B. Install Owner-Furnished, Contractor-Installed accessories according to manufacturers' written instructions,<br />

using fasteners appropriate to substrate indicated and recommended by unit manufacturer unless<br />

otherwise directed by Owner. Install in locations indicated. Install units level, plumb, and firmly anchored in<br />

locations and at heights indicated.<br />

END OF SECTION 10801<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 11132 - PROJECTION SCREENS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section Includes:<br />

1. Electrically operated projection screens and controls.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: For projection screens. Show layouts and types of projection screens. Include the<br />

following:<br />

1. For electrically operated projection screens and controls:<br />

PART 2 - PRODUCTS<br />

a. Location of screen centerline relative to ends of screen case.<br />

b. Location of wiring connections.<br />

c. Location of seams in viewing surfaces.<br />

d. Anchorage details.<br />

e. Wiring diagrams.<br />

2.1 ELECTRICALLY OPERATED PROJECTION SCREENS<br />

A. General: Manufacturer's standard units consisting of case, screen, motor, controls, mounting accessories,<br />

and other components necessary for a complete installation.<br />

1. Controls: Remote, three-position control switch.<br />

2. Motor in Roller: Instant-reversing motor with permanently lubricated ball bearings, automatic<br />

thermal-overload protection, preset limit switches, and positive-stop action to prevent coasting.<br />

3. End-Mounted Motor: Instant-reversing, gear-drive motor with permanently lubricated ball bearings,<br />

automatic thermal-overload protection, preset limit switches, and positive-stop action to prevent<br />

coasting.<br />

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4. Tab Tensioning: Provide units that have a durable low-stretch cord, such as braided polyester, on<br />

each side of screen connected to edge of screen by tabs to pull screen flat horizontally. In lieu of<br />

tab tensioning, screens may be constructed from vinyl-coated screen cloth that contains horizontal<br />

stiffening monofilaments to resist edge curling.<br />

B. Suspended, Electrically Operated Screens without Ceiling Closure: Motor-in-roller or end-mounted motor<br />

units with bottom of case entirely or partially open under screen compartment.<br />

1. Products: Subject to compliance with requirements, available products that may be incorporated<br />

into the Work include, but are not limited to, the following:<br />

a. Motor in Roller:<br />

1) BEI Audio-Visual Products; Alpine XL.<br />

2) Da-Lite Screen Company; Professional Electrol.<br />

3) Draper Inc.; Paragon.<br />

4) Stewart Filmscreen <strong>Corporation</strong>; Model A-B.<br />

b. End-Mounted Motor:<br />

1) Da-Lite Screen Company; Senior Electrol.<br />

2) Draper Inc.; Access/Series V.<br />

3) Stewart Filmscreen <strong>Corporation</strong>; Model C.<br />

2. Provide screen case constructed to be installed with underside flush with ceiling.<br />

2.2 FRONT-PROJECTION SCREEN MATERIAL<br />

A. Matte-White Viewing Surface: Peak gain not less than 0.9, and gain not less than 0.8 at an angle of 50<br />

degrees from the axis of the screen surface.<br />

1. Products: Subject to compliance with requirements, available products that may be incorporated<br />

into the Work include, but are not limited to, the following:<br />

a. BEI Audio-Visual Products; Matte White.<br />

b. Bretford, Inc.; Matte White.<br />

c. Da-Lite Screen Company; Matte White.<br />

d. Draper Inc.; Fiberglass Matte White.<br />

B. Seamless <strong>Construction</strong>: Provide screens, in sizes indicated, without seams.<br />

C. Edge Treatment: Without black masking borders.<br />

D. Size of Viewing Surface: 70 by 70 inches (1778 by 1778 mm unless otherwise indicated.<br />

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PART 3 - EXECUTION<br />

3.1 FRONT-PROJECTION SCREEN INSTALLATION<br />

A. Install front-projection screens at locations indicated to comply with screen manufacturer's written<br />

instructions.<br />

B. Install front-projection screens with screen cases in position and in relation to adjoining construction<br />

indicated. Securely anchor to supporting substrate in a manner that produces a smoothly operating<br />

screen with vertical edges plumb and viewing surface flat when screen is lowered.<br />

1. Install low-voltage controls according to NFPA 70 and complying with manufacturer's written<br />

instructions.<br />

a. Wiring Method: Install wiring in raceway except in accessible ceiling spaces and in gypsum<br />

board partitions where unenclosed wiring method may be used. Use UL-listed plenum<br />

cable in environmental air spaces, including plenum ceilings. Conceal raceway and cables<br />

except in unfinished spaces.<br />

2. Test electrically operated units to verify that screen controls, limit switches, closures, and other<br />

operating components are in optimum functioning condition.<br />

END OF SECTION 11132<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 12356 - CASEWORK<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section includes break room and laboratory cabinets.<br />

1.2 DEFINITIONS<br />

A. MDF: Medium-density fiberboard.<br />

1.3 ACTION SUBMITTALS<br />

A. Product Data: For the following:<br />

1. Cabinets.<br />

2. Cabinet hardware.<br />

B. LEED Submittals:<br />

1. Product Data for Credit MR 4: For products having recycled content, documentation indicating<br />

percentages by weight of postconsumer and preconsumer recycled content. Include statement<br />

indicating cost for each product having recycled content.<br />

2. Certificates for Credit MR 6 or Credit MR 7: Chain-of-custody certificates indicating that products<br />

specified to be made from certified wood comply with forest certification and chain-of-custody<br />

requirements. Include statement indicating cost for each certified wood product.<br />

3. Product Data for Credit IEQ 4.4: For adhesives and composite wood products, documentation<br />

indicating that product contains no urea formaldehyde.<br />

C. Shop Drawings: Include plans, elevations, details, and attachments to other work. Show materials,<br />

finishes, filler panels, and hardware.<br />

D. Samples: For cabinet finishes.<br />

1.4 INFORMATIONAL SUBMITTALS<br />

A. Product Certificates: For casework.<br />

1.5 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: A manufacturer that is certified for chain of custody by an FSC-accredited<br />

certification body.<br />

CASEWORK 12356 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Vendor Qualifications: A vendor that is certified for chain of custody by an FSC-accredited certification<br />

body.<br />

PART 2 - PRODUCTS<br />

2.1 CABINETS<br />

A. Quality Standard: Provide cabinets that comply with KCMA A161.1.<br />

1. KCMA Certification: Provide cabinets with KCMA's "Certified Cabinet" seal affixed in a<br />

semiexposed location of each unit and showing compliance with the above standard.<br />

B. Regional Materials: Cabinets shall be manufactured within 500 miles (800 km) of Project site from<br />

materials that have been extracted, harvested, or recovered, as well as manufactured, within 500 miles<br />

(800 km) of Project site.<br />

C. Regional Materials: Cabinets shall be manufactured within 500 miles (800 km) of Project site.<br />

D. Certified Wood: Cabinets shall be certified as "FSC Pure" or "FSC Mixed Credit" according to FSC STD-<br />

01-001, "FSC Principles and Criteria for Forest Stewardship," and to FSC STD-40-004, "FSC Standard for<br />

Chain of Custody Certification."<br />

E. Face Style: Flush overlay.<br />

F. Cabinet Style: Face frame.<br />

G. Door and Drawer Fronts: 1/2-inch- (12.7-mm-) thick, plastic-laminate-faced particleboard, with PVC<br />

edgebanding.<br />

H. Face Frames: 5/8-inch- (16-mm-) thick particleboard with plastic laminate on exposed and semiexposed<br />

surfaces.<br />

I. Exposed Cabinet End Finish: Plastic laminate or stainless steel, as indicated on drawings.<br />

2.2 CABINET MATERIALS<br />

A. General:<br />

1. Adhesives and Composite Wood and Agrifiber Products: Do not use products that contain urea<br />

formaldehyde.<br />

2. Hardwood Lumber: Kiln dried to 7 percent moisture content.<br />

3. Softwood Lumber: Kiln dried to 10 percent moisture content.<br />

4. Hardwood Plywood: HPVA HP-1; made with adhesive containing no urea formaldehyde.<br />

5. Particleboard: ANSI A208.1, Grade M-2; made with binder containing no urea formaldehyde.<br />

6. MDF: ANSI A208.2, Grade MD; made with binder containing no urea formaldehyde.<br />

7. Hardboard: ANSI A135.4, Class 1 Tempered.<br />

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B. Exposed Materials:<br />

1. Plastic Laminate: Particleboard faced with high-pressure decorative laminate complying with<br />

NEMA LD 3, Grade VGS.<br />

a. Colors, Textures, and Patterns: As selected by Architect from cabinet manufacturer's full<br />

range.<br />

2. PVC Edge Molding: Rigid PVC extrusions, through color with satin finish, 1 mm thick.<br />

a. Color: As selected by Architect from cabinet manufacturer's full range.<br />

3. Stainless Steel:<br />

a. Sheet: ASTM A240, Type 304 or 316 alloy.<br />

b. Finish: Unless otherwise indicated, AISI No. 4 Brushed Finish.<br />

C. Semiexposed Materials: Unless otherwise indicated, provide the following:<br />

1. Plastic Laminate: Particleboard faced with high-pressure decorative laminate complying with<br />

NEMA LD 3, Grade VGS.<br />

a. Colors, Textures, and Patterns: As selected by Architect from cabinet manufacturer's full<br />

range.<br />

2. Vinyl-Faced Particleboard: MDF with vinyl film adhesively bonded to particleboard.<br />

a. Colors, Textures, and Patterns: As selected by Architect from cabinet manufacturer's full<br />

range.<br />

D. Concealed Materials: Solid wood or plywood, of any hardwood or softwood species, with no defects<br />

affecting strength or utility; particleboard; MDF; or hardboard.<br />

2.3 CABINET HARDWARE<br />

A. General: Manufacturer's standard units complying with BHMA A156.9, of type, size, style, material, and<br />

finish as selected by Architect from manufacturer's full range.<br />

B. Pulls: Wire pulls.<br />

C. Hinges: Concealed butt hinges.<br />

D. Drawer Guides: Epoxy-coated-metal, self-closing drawer guides; designed to prevent rebound when<br />

drawers are closed; with nylon-tired, ball-bearing rollers; and complying with BHMA A156.9, Type B05011<br />

or Type B05091.<br />

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PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Install cabinets with no variations in flushness of adjoining surfaces; use concealed shims. Where<br />

cabinets abut other finished work, scribe and cut for accurate fit. Provide filler strips, scribe strips, and<br />

moldings in finish to match cabinet face.<br />

B. Install cabinets without distortion so doors and drawers fit the openings, are aligned, and are uniformly<br />

spaced. Complete installation of hardware and accessories as indicated.<br />

C. Install cabinets level and plumb to a tolerance of 1/8 inch in 8 feet (3 mm in 2.4 m) .<br />

D. Fasten cabinets to adjacent units and to backing.<br />

1. Fasten wall cabinets through back, near top and bottom, and at ends not more than 16 inches (400<br />

mm) o.c. with No. 10 wafer-head sheet metal screws through the metal backing or metal framing<br />

behind the wall finish.<br />

3.2 ADJUSTING AND CLEANING<br />

A. Adjust cabinets and hardware so doors and drawers are centered in openings and operate smoothly<br />

without warp or bind. Lubricate operating hardware as recommended by manufacturer.<br />

END OF SECTION 12356<br />

CASEWORK 12356 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 12491 - HORIZONTAL LOUVER BLINDS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 1 Sections of these specifications, apply to this Section.<br />

1.2 SUMMARY<br />

A. This Section includes the following:<br />

1. Horizontal louver blinds with aluminum slats.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: Show fabrication and installation details for horizontal louver blinds.<br />

C. Samples: For each exposed finish.<br />

D. Product certificates.<br />

E. Maintenance data.<br />

1.4 QUALITY ASSURANCE<br />

A. Fire-Test-Response Characteristics: Provide horizontal louver blinds with the fire-test-response<br />

characteristics indicated, as determined by testing identical products per test method indicated below by<br />

UL or another testing and inspecting agency acceptable to authorities having jurisdiction. Identify<br />

materials with appropriate markings of applicable testing and inspecting agency.<br />

1. Flame-Resistance Ratings: Passes NFPA 701.<br />

B. Product Standard: Provide horizontal louver blinds complying with WCSC A 100.1.<br />

PART 2 - PRODUCTS<br />

2.1 HORIZONTAL LOUVER BLINDS, ALUMINUM SLATS<br />

A. Basis-of-Design Product: Subject to compliance with requirements, provide Hunter Douglas; Celebrity or<br />

a comparable product by one of the following:<br />

HORIZONTAL LOUVER BLINDS 12491 - 1


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1. Levolor, a Newell Rubbermaid Company.<br />

2. Springs Window Fashions Division, Inc.<br />

B. Slats: Aluminum; alloy and temper recommended by producer for type of use and finish indicated; with<br />

crowned profile.<br />

1. Width: 1 inch (25 mm) .<br />

2. Finish: One color.<br />

a. Ionized Coating: Antistatic, dust-repellent, baked polyester finish.<br />

b. Reflective Coating: Manufacturer's special coating enhancing the reflection of solar energy<br />

on the outside-facing slat surface.<br />

3. Perforated Slats: Openness factor of 6 to 7 percent.<br />

C. Headrail: Formed steel or extruded aluminum; long edges returned or rolled; fully enclosing operating<br />

mechanisms on three sides and end plugs.<br />

D. Bottom Rail: Formed-steel or extruded-aluminum tube, with plastic or metal capped ends.<br />

E. Ladders: Evenly spaced to prevent long-term slat sag.<br />

1. For Blinds with Nominal Slat Width 1 Inch (25 mm) or Less: Braided string.<br />

F. Lift Cords: Manufacturer's standard.<br />

G. Tilt Control: Enclosed worm-gear mechanism, slip clutch or detachable wand preventing over rotation,<br />

and linkage rod.<br />

H. Lift Operation: Manual.<br />

I. Mounting: Wall mounting.<br />

J. Hold-Down Brackets and Hooks or Pins: Manufacturer's standard.<br />

K. Side Channels and Perimeter Light Gap Seals: Manufacturer's standard.<br />

L. Colors, Textures, Patterns, and Gloss: White.<br />

2.2 HORIZONTAL LOUVER BLIND FABRICATION<br />

A. Concealed Components: Noncorrodible or corrosion-resistant-coated materials.<br />

1. Lift-and-Tilt Mechanisms: With permanently lubricated moving parts.<br />

B. Unit Sizes: Obtain units fabricated in sizes to fill window and other openings as follows:<br />

1. Blind Units Installed between (inside) Jambs: Width equal to 1/4 inch (6 mm) per side or 1/2 inch<br />

(13 mm) total, plus or minus 1/8 inch (3.1 mm), less than jamb-to-jamb dimension of opening in<br />

which each blind is installed. Length equal to 1/4 inch (6 mm), plus or minus 1/8 inch (3.1 mm),<br />

less than head-to-sill dimension of opening in which each blind is installed.<br />

HORIZONTAL LOUVER BLINDS 12491 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2. Blind Units Installed outside Jambs: Width and length as indicated, with terminations between<br />

blinds of end-to-end installations at centerlines of mullion or other defined vertical separations<br />

between openings.<br />

C. Installation Brackets: Designed for easy removal and reinstallation of blind, for supporting headrail and<br />

operating hardware, and for hardware position and blind mounting method indicated.<br />

D. Installation Fasteners: No fewer than two fasteners per bracket, fabricated from metal noncorrosive to<br />

blind hardware and adjoining construction; type designed for securing to supporting substrate; and<br />

supporting blinds and accessories under conditions of normal use.<br />

E. Color-Coated Finish:<br />

1. Metal: For components exposed to view, apply manufacturer's standard baked finish.<br />

F. Component Color: Provide rails, cords, ladders, and exposed-to-view metal and plastic matching or<br />

coordinating with slat color, unless otherwise indicated.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for<br />

installation tolerances, operational clearances, and other conditions affecting performance.<br />

1. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 INSTALLATION<br />

A. Install horizontal louver blinds level and plumb and aligned with adjacent units according to manufacturer's<br />

written instructions, and located so exterior slat edges in any position are not closer than 1 inch (25 mm) to<br />

interior face of glass. Install intermediate support as required to prevent deflection in headrail. Allow<br />

clearances between adjacent blinds and for operating glazed opening's operation hardware if any.<br />

B. Flush Mounted: Install horizontal louver blinds with slat edges flush with finish face of opening if slats are<br />

tilted open.<br />

C. Adjust horizontal louver blinds to operate smoothly, easily, safely, and free of binding or malfunction<br />

throughout entire operational range.<br />

D. Clean horizontal louver blind surfaces after installation, according to manufacturer's written instructions.<br />

END OF SECTION 12491<br />

HORIZONTAL LOUVER BLINDS 12491 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 13010 – GENERAL PROVISIONS – LOW TEMPERATURE INSULATION<br />

PART 1 – GENERAL<br />

The Requirements of the Contract Forms, the Conditions of the Contract, and Division 1 shall apply to this<br />

Section except as herein modified.<br />

It is the intent of this Specification to have all the work specified in Division 13 and Section 06170 be<br />

performed under the responsibility of a single low-temperature specialty Contractor. Contractors<br />

submitting quotations for the work of Division 13 must be pre-qualified and approved by the Engineer prior<br />

to submission of quotations.<br />

1.1 SCOPE<br />

A. Work required under this Division includes all labor, materials, tools and equipment and<br />

supervision necessary for installation of all low temperature insulation work required on<br />

this project as detailed on the drawings and as herein specified, or as required by good<br />

installation practice to make a complete and operational system.<br />

B. The drawings are generally indicative of the work to be installed but do not necessarily<br />

show all sealant locations, flashing seals, connections, etc. as may be required to meet<br />

actual conditions. Contractors invited to submit proposals for this Division are considered<br />

to be specialists with specific knowledge and experience in low temperature building work.<br />

Inadvertent omissions or ambiguities in the plans and/or specifications shall be brought to<br />

the Engineer's attention prior to bid time. Additional monies will not be authorized for<br />

changes in the work if the changes are due to inadvertent omissions or ambiguities which<br />

should have been recognized by the specialty Contractor during his bid preparations by<br />

virtue of his expertise.<br />

1.2 RELATED WORK<br />

1.3 CODES<br />

A. This work shall generally consist of, but shall not be limited to, the furnishing, installing and<br />

connecting of the systems or items delineated in the following Sections:<br />

1. Section 13010 - General Provisions - Low Temperature Insulation<br />

2. Section 13060 - Low Temperature Insulation Work<br />

3. Section 13100 - Walk-In Coolers and Freezers<br />

4. Section 06170 – Structural Thermal Blocking<br />

GENERAL PROVISIONS - LOW TEMPERATURE INSULATION 13010-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. All work covered by this Specification shall be installed to comply with the applicable local<br />

and state building codes, Department of Labor and Industry, the Owner's insuring agency<br />

requirements, and public utilities having jurisdiction.<br />

1.4 CLEANING, PROTECTION, ADJUSTING AND OPERATING<br />

A. At the completion of the work immediately preceding final inspection, all parts of the<br />

installation shall be thoroughly cleaned. All panels shall be cleaned to remove all exposed<br />

adhesives, sealants, grease and fingerprints.<br />

B. Any discoloration or damage to any part of the systems or building, its finish, or furnishings<br />

shall be repaired by the Contractor without cost to the Owner.<br />

C. Material which has become marred or dented during installation shall be repaired,<br />

repainted, or replaced at no additional cost.<br />

D. The Contractor shall protect his work from damage. Damaged material shall be repaired<br />

or replaced by the Contractor without additional cost to the Owner.<br />

E. After placing the systems in operation, the Contractor shall demonstrate their performance<br />

to the satisfaction of the Engineer and/or Owner. Evidence of frost or condensation shall<br />

be the indication of improper vapor seal. All vapor leaks shall be corrected to the<br />

satisfaction of the Engineer and/or Owner.<br />

1.5 QUALITY ASSURANCE<br />

A. Prior to application of the work of this Division, the Contractor shall arrange a pre-low<br />

temperature construction meeting to be attended by the Engineer, the Owner's<br />

Representative, the Contractor, roofing and sheet metal subcontractors, low temperature<br />

insulation subcontractor and, if requested by the Engineer, factory representatives of the<br />

manufacturer of the roofing, roof insulation and low temperature panels to review and<br />

confirm the conditions and methods of application.<br />

B. All components, including fasteners, furring, hangers, clips, closures and similar items<br />

required for the complete installation shall be the product of one manufacturer or products<br />

recommended and/or accepted by the approved insulated panel manufacturer.<br />

C. The Division 13 Contractor shall guarantee, in writing to the Owner, a perfect vapor barrier<br />

continuity for a period of two years after acceptance.<br />

This warranty is separate from the<br />

specific product warranties required by the Division 13 subsections and does not change<br />

or relieve the Contractor of these obligations. Any frost or dripping water in a refrigerated<br />

space is evidence that the required vapor barrier continuity does not exist and must be<br />

repaired to the satisfaction of the Engineer.<br />

1.6 PERMITS AND INSPECTIONS<br />

GENERAL PROVISIONS - LOW TEMPERATURE INSULATION 13010-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. The Owner will secure and pay for the primary construction permit only. It shall be the<br />

responsibility of this Contractor to secure and pay for all remaining permits, inspections,<br />

licenses and other service fees and charges.<br />

1.7 SUBMITTALS, SAMPLES AND CERTIFICATIONS<br />

A. Refer to Section 01300.<br />

B. No materials, equipment, or apparatus shall be purchased, delivered to the site, or<br />

installed until submittals have been approved by the Engineer.<br />

C. The Contractor shall provide a list of all submittal items required for this project which shall<br />

include the following information: item of submittal, manufacturer, date submittals are to<br />

be forwarded for approval, estimated shipment after approval. The following items shall<br />

also be included: date of submittal approved, date of submittal rejected, date of<br />

resubmittal approved, date ordered, confirm shipment; this information shall be entered<br />

during the project. This list shall be forwarded to the Engineer for review prior to the<br />

Contractor's first application for payment. A copy shall be updated and forwarded to the<br />

Engineer at the time of each progress payment until all information is completed.<br />

D. This list shall include, but it shall not be limited to the following:<br />

1. Insurance company full scale corner test approval on insulated panels<br />

2. Insulation manufacturing data listing: aged thermal conductivity, moisture<br />

resistance and compressive strength, flame spread, fuel contribution and smoke<br />

developed<br />

3. Cold storage doors and operators<br />

1.8 SUBSTITUTION AND APPROVAL OF MATERIALS<br />

A. Refer to Section 01600.<br />

B. Substitutions are proposals from the Contractor which utilize other than named products<br />

which are equal or superior in all respects to that specified and provide a warranty at least<br />

equal to that specified. Substitutions will be permitted only when a product is named and<br />

"or equal" is indicated.<br />

C. Where substitutions are permitted, the Contractor shall waive all claims for additional costs<br />

related to the substitution (other than Engineer's additional costs) and will coordinate the<br />

installation of the substitution, making such changes as may be required for the work to be<br />

complete in all respects. A formal presentation of all proposed substitutions shall be<br />

submitted by the Contractor to the Engineer for review within 20 calendar days of the date<br />

of commencement.<br />

GENERAL PROVISIONS - LOW TEMPERATURE INSULATION 13010-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Proposed substitutions which, upon evaluation by the Engineer, are not approved by the<br />

Engineer shall not be permitted.<br />

1.9 PENETRATION OPENINGS IN THERMAL INSULATION SYSTEMS<br />

A. Penetration openings will be required by other Divisions in the thermal insulation systems<br />

installed by this Division.<br />

B. It is the responsibility of the specific Section within the Division requiring a penetration to:<br />

1) locate and cut all such openings, 2) furnish and install all materials required to complete<br />

the penetration with the exception of the materials to fill the void left in the thermal<br />

insulation system and the materials for resealing the penetration, and 3) coordinate and<br />

review all penetrations and procedures with this Division.<br />

C. It is the responsibility of this Division to furnish and install all materials to fill the void in the<br />

thermal insulation system installed by this Division and to properly reseal and re-establish<br />

the watertight or vapor barrier continuity of the thermal insulation system.<br />

1.10 REFERENCE STANDARDS<br />

A. Portions or all of certain recognized industry or association standards referred to herein<br />

shall be a requirement of these specifications and shall be considered as binding as<br />

though herein reproduced in full. Unless otherwise stated, the reference standard shall be<br />

the current standard as of the date of issuance of these specifications. Reference may be<br />

made to standards either by full name or by abbreviation. The reference standards shall<br />

include, but are not limited to, the following:<br />

1.11 WORKMANSHIP<br />

1. ASHRAE - American Society of Heating, Refrigeration and Air Conditioning<br />

2. ASTM - American Society for Testing and Materials<br />

3. UL - Underwriters' Laboratories, Inc.<br />

4. FM - Factory Mutual<br />

A. All work shall be installed in a first-class, neat and workmanlike manner only by mechanics<br />

skilled in the particular trade and licensed as may be required.<br />

1.12 RECORD DRAWINGS<br />

A. The Contractor shall keep two sets of Contract Documents; i.e., drawings (including the<br />

Owner insuring agency approved drawings), specifications, addenda, modifications, and<br />

submittals at the site in good order, and annotated daily to show all changes made during<br />

the construction process. At the conclusion of the project, the Contractor shall verify the<br />

GENERAL PROVISIONS - LOW TEMPERATURE INSULATION 13010-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

accuracy of these record drawings and he shall deliver one set to the Owner and one set<br />

to the Engineer.<br />

1.13 OPERATING AND MAINTENANCE MANUALS<br />

A. Upon completion of the project and prior to acceptance by the Owner, the Subcontractor<br />

shall provide four complete sets of operating and maintenance manuals which shall<br />

include a detailed description of all equipment furnished by the Subcontractor. Operating<br />

and maintenance manuals shall be in printed form, clearly marked with appropriate<br />

equipment identification, and shall include normal operating and maintenance procedures,<br />

manufacturers' instruction books, make, model number and complete parts lists of all<br />

equipment and controls, approved drawings, and name, address, and telephone number<br />

of local servicing agencies. Manuals shall be in loose leaf form and bound in a heavy<br />

binder. An approval copy of the Manual shall be forwarded to the Engineer for approval,<br />

and upon approval, the remaining copies shall be forwarded to the General<br />

Contractor/Owner.<br />

1.14 ELECTRICAL WORK<br />

A. This Contractor shall furnish and install motors and/or disconnect switches (with fusing as<br />

required by N.E.C.) for all equipment furnished under these specifications. All motors<br />

supplied under this Contract shall be inherently protected. This Contractor will perform all<br />

power and control wiring to a single point of connection outside of the “walk-in” boxes<br />

where the electrical contractor will provide power connection to tag building electrical<br />

system.<br />

1.15 PAINTING<br />

A. After all work is complete, the Contractor shall repaint or touch up all panels, trim and<br />

equipment supplied under this Contract which has become marred during shipment or due<br />

to the work of this or any other Contractor. Touch up paint shall be furnished by or shall<br />

be approved by the manufacturer of the item being repainted or touched-up to assure<br />

compatibility.<br />

1.16 SITE INSPECTION<br />

A. The Contractor shall visit the site and familiarize himself with the locations and conditions<br />

affecting his work. No allowance will be granted because of lack of knowledge of site<br />

conditions.<br />

1.17 INITIAL PULLDOWN (TEMPERATURE REDUCTION)<br />

A. The facility temperature reduction (pulldown) to operating temperature shall be performed<br />

and controlled by the refrigeration contractor in accordance with the schedule detailed by<br />

the Contractor approved by the Engineer. The Division 13 Contractor shall have low<br />

temperature insulation work complete, and all cold storage doors installed and operable<br />

GENERAL PROVISIONS - LOW TEMPERATURE INSULATION 13010-5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

for the temperature pulldown, and shall have supervision present during the pulldown to<br />

monitor the insulation envelope's performance during this critical period, and to take<br />

actions as necessary to prevent damage to the envelope due to the pull-down process.<br />

B. Any presence of frost at junctures, connection joints and intersections shall constitute<br />

unacceptable work and shall be corrected before final acceptance.<br />

END OF SECTION 13010<br />

GENERAL PROVISIONS - LOW TEMPERATURE INSULATION 13010-6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 13100 – WALK-IN COOLERS AND FREEZERS – LOW TEMPERATURE INSULATION PACKAGE<br />

PART 1 - GENERAL<br />

The Requirements of Section 13010 shall apply to this Section except as herein modified.<br />

1.1 SCOPE<br />

A. Work required under this Section shall include the furnishing of all walk-in cooler and<br />

freezer work, as detailed on the drawings and as specified herein. Work shall include, but<br />

not be limited to, the following:<br />

1. Room 121, IP Freezer, 0°C Freezer<br />

2. Room 122, IP Cooler, 2°C to 8°C Cooler<br />

3. Room 129, Life Sciences Freezer Storage, 0°C Freezer<br />

4. Room 130, Life Sciences Cooler Storage, 2°C to 8°C Cooler<br />

B. Self-contained walk-in cooler and freezer boxes.<br />

1.2 RELATED WORK<br />

A. Section 06170 – Structural Thermal Blocking<br />

B. Division 16 – Electrical Power Wiring<br />

1.3 QUALITY ASSURANCE<br />

A. Provide walk-in as a complete unit produced by one manufacturer, including hardware,<br />

accessories, mounting and installation components.<br />

B. UL Labels – Where available, provide UL labels on prime electrical components and<br />

where required by local code officials. Provide UL “recognized marking” on other items<br />

with electrical components, signifying listing by UL, where available.<br />

C. Fabricator/Installer: Where indicated units of equipment require custom fabrication,<br />

provide units fabricated by shops which are skilled and with a minimum of five years of<br />

experience in similar work. Where units cannot be fully shop fabricated, fabrication shop<br />

shall complete fabrication work at project site.<br />

1.4 WARRANTY<br />

A. For walk-in boxes with self-contained refrigeration systems, provide manufacturer’s 5-year<br />

protection plan covering motor compressors.<br />

WALK-IN COOLERS AND FREEZER 13100-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Insulated panels shall be warranted free from delamination for a period of 1 year whether<br />

or not the cause of delamination is from:<br />

1. Temperature caused compressive buckling<br />

2. Defective manufacture<br />

3. Damage in handling during erection.<br />

C. The Division 13 Contractor shall guarantee, in writing to the Owner, a perfect vapor barrier<br />

continuity for a period of two years after acceptance.<br />

This warranty is separate from the<br />

specific product warranties required by the Division 13 subsections and does not change<br />

or relieve the Contractor of these obligations. Any frost or dripping water in a refrigerated<br />

space is evidence that the required vapor barrier continuity does not exist and must be<br />

repaired to the satisfaction of the Engineer.<br />

1.5 SUBMITTALS<br />

A. Contractor shall provide submittals to the Engineer for review in accordance with the<br />

requirements established within Division 1, detailed shop and assembly drawings on which<br />

all components are index marked. Shop drawings shall include all applicable details and<br />

situations to be encountered on this project. Under no circumstances shall fabrication of<br />

walk-in boxes commence prior to the complete approval of submitted shop drawings.<br />

Each<br />

drawing shall be approved by the manufacturer of the primary material utilized and by the<br />

Contractor, and such approvals shall be explicitly noted on each drawing.<br />

1.6 SAMPLES<br />

A. Contractor shall submit samples of all materials that are properly submitted substitutions<br />

for those materials listed in the specification.<br />

1.7 PRODUCT DELIVERY, STORAGE AND HANDLING<br />

A. Shipping, storage and handling of all insulation materials and their accessories shall be in<br />

strict accordance with the manufacturer's instructions regarding both covering, unloading<br />

and storing in clean, dry areas.<br />

B. System components that are damaged in shipment or during storage, handling and<br />

erection will be rejected and must be replaced at no cost to the Owner. If damaged<br />

product is installed, all removal and replacement, including work of other trades will be<br />

included at no cost to the Owner.<br />

PART 2 – PRODUCTS<br />

2.1 MATERIALS<br />

WALK-IN COOLERS AND FREEZER 13100-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. Furnish cooler and freezer boxes, including self-contained refrigeration system. See<br />

drawings for approximate sizes. Use manufacturer’s matching size or next larger standard<br />

size.<br />

B. Insulation Panel Enclosure:<br />

1. Panels shall be prefabricated, insulated sections. They shall consist of interior<br />

and exterior metal pans precisely formed with metal dies and checked with<br />

gauges for uniformity. The metal panels shall be placed in steel molds with liquid<br />

urethane injected into the mold to form rigid insulation. “Foamed-in-place” must<br />

bind tenaciously to interior and exterior metal pans to form a rigid, strong wall.<br />

Panels shall be made without internal wood or metal structure members, with<br />

100% of each panel, exclusive of metal pans, being urethane insulation. A<br />

flexible vinyl gasket shall be fitted on the interior and exterior of each panel along<br />

every tongue edge to provide gasketing at each joint. Floor panels shall be<br />

fastened together with threaded post-tension system. Rods shall be contained in<br />

seamless weld tubes, foamed-in-place and held securely by steel fins.<br />

2. Insulation shall be 4” thick, RIM (reaction injection molded) injected urethane,<br />

expanded with R141b, no CFC’s used. In-place density of 2.25 lb./cu. ft. 95%<br />

closed cell, with low k factor, and shall meet ASTM E-84 (UL723, FM4411).<br />

3. Flame spread limited to 25 or lower, smoke generation limited to 450 or lower.<br />

C. Wall and Ceiling Finishes:<br />

D. Floors:<br />

E. Doors:<br />

1. Exposed Exterior: 24 ga. white G90 galvanized<br />

2. Interior Walls: 24 ga. white G90 galvanized<br />

3. Interior Ceiling: 24 ga. white G90 galvanized<br />

1. Floors shall be pour-in-place concrete over heating system, vapor barrier and<br />

insulation, all provided by this contractor. Freezer slabs will be depressed to<br />

accept “roller bed flooring system” by others.<br />

1. Man doors, sizes as shown on drawings<br />

a. Provide flush-mounted, infitting doors hinged as per plan. Doors shall be<br />

constructed in a similar fashion as other panels. Each door shall contain<br />

a full perimeter 11-gauge welded steel frame to ensure structural stability.<br />

Doors shall seal to section via neoprene plastic gasket with magnetic<br />

core. Gaskets shall seal three sides while a flexible sill weep gasket shall<br />

seal bottom of door. Gaskets shall be replaceable without the use of tools<br />

WALK-IN COOLERS AND FREEZER 13100-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

F. Sliding Doors<br />

and NSF approved. Each door shall contain the following standard<br />

hardware. Door shall be mounted with a minimum of two chrome plated<br />

strap hinges. Hinges shall be self-closing cam-action type. Each door<br />

shall contain a prewired incandescent light, 100-watt with protective<br />

globe. Light shall be prewired to exterior switch with pilot light, mounted<br />

in flush stainless steel cover. Provide motion sensor switch (freezer<br />

rated) to activate interior lighting. Will override external switch. All<br />

electrical devices mounted in door shall be prewired to UL registered<br />

harness.<br />

b. Door shall include the following accessories:<br />

1) Hydraulic, positive action armature type door closer. Closer shall<br />

be UL listed.<br />

2) Digital thermometer, 115/1 phase/60 with range of –40°F to<br />

+120°F, factory prewired to door harness. (All thermometers to<br />

be mounted on exterior of unit)<br />

3) View ports (12” x 15”), triple pane, hermetically sealed. View<br />

ports in freezer shall be heated.<br />

4) Kick plates, 12” high (exterior) of 20-gauge stainless steel.<br />

Visible fasteners shall not be acceptable).<br />

5) Jamb guards, 12” high (exterior) of 20-gauge stainless steel.<br />

6) Heated jambs in all unit designated as freezers.<br />

7) Padlock with interior hardware that always allows exiting from the<br />

interior of the enclosure.<br />

1. Power Operated Single Horizontal Slide - Cooler<br />

a. Door panels to be insulated with foam-in-place polyurethane insulation.<br />

b. Door leaf to be equipped with electrical safety edge effective full height<br />

and full travel of door. Door shall be instantly reversing upon actuation of<br />

safety edge to fully open position. Provisions shall be made such that<br />

when the door is in the fully open position due to activation of the safety<br />

edge only, the door will not close by time-delay, but will stay in fully open<br />

position and close by pull cord operation only.<br />

c. Doors shall be provided with adjustable, oil resistant, perimeter gasket at<br />

sides and head of frame, and along sensitive edge. Door leaves shall<br />

have sweep type sill gasket. Gasket shall be suitable for temperatures<br />

and service involved.<br />

d. Door operation shall utilize a two-speed electric operator. Electric motor<br />

shall be 1/2 HP minimum, 240/480 volt, 3 phase, drip-proof, and totally<br />

WALK-IN COOLERS AND FREEZER 13100-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

enclosed. Automatic controls shall be complete with step-down<br />

transformers so that only 480 volt circuit is required for the door operator.<br />

All power controls and limit switch shall be installed in water and dust-tight<br />

NEMA 4 enclosures. All connections shall be water-proof. Door leaves<br />

shall open at approximately 22 inches per second, and close at<br />

approximately 16 inches per second.<br />

e. Doors shall be supplied with pull-cord switches and plastic pull cords.<br />

Door shall be also furnished with adjustable time-delay closing device with<br />

floor trip-wire safety device. Floor trip wire and signal generator to be<br />

furnished by Others.<br />

f. Doors shall be provided with a pushbutton operated partial opening for<br />

pedestrian use. A separate adjustable time-delay closing device shall be<br />

provided for this operation.<br />

g. It is the intent of this specification that the door operation to perform the<br />

following functions:<br />

1) Pull cord opens door.<br />

2) Time delay closes door.<br />

3) Time delay starts when door reaches open position.<br />

4) Pull cord resets time delay after time period starts.<br />

5) Pull cord reverses door while closing.<br />

6) Floor loop prevents door from closing.<br />

7) Time delay is reset periodically while floor loop is activated.<br />

8) Floor loop does not open door from closed position.<br />

9) Door will reverse if floor loop is activated while closing.<br />

10) Safety edge will reverse door and hold open until manually closed<br />

by pull cord and wait for time delay.<br />

11) Except for 10 above, pull cord will not close door.<br />

12) Pedestrian button opens door partially. Door closes by time delay<br />

after opening.<br />

2. Power Operated Single Horizontal Slide - Freezer<br />

WALK-IN COOLERS AND FREEZER 13100-5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

a. Door panels to be insulated with foam-in-place polyurethane insulation.<br />

b. Top, sides and bottom of door leaf shall be provided with electric<br />

resistance heater to prevent condensation and frosting. Heater unit shall<br />

be assembled using UL approved components and shall be assembled at<br />

the factory so that only connection to 120 volt circuit is required during<br />

installation.<br />

c. Door leaf to be equipped with electrical safety edge effective full width<br />

and full travel of door. Door shall be instantly reversing upon actuation of<br />

safety edge to fully open position. Provisions shall be made such that<br />

when the door is in the fully open position due to activation of the safety<br />

edge only, the door will not close by time-delay, but will stay in fully open<br />

position and close by pull cord operation only.<br />

d. Doors shall be provided with adjustable, oil resistant perimeter gasket at<br />

sides and head of frame, and along sensitive edge. Door leaves shall<br />

have sweep type sill gasket. Gasket shall be suitable for temperatures<br />

and service involved.<br />

e. Door operation shall utilize a two-speed electric operator. Electric motor<br />

shall be 1/2 HP minimum, 240/480 volt, 3 phase, drip-proof, and totally<br />

enclosed. Automatic controls shall be complete with step-down<br />

transformers so that only 480 volt circuit is required for the door operator.<br />

All power controls and limit switch shall be installed in water and dust-tight<br />

NEMA 4 enclosures. All connections shall be water-proof. Door leaves<br />

shall open at approximately 22 inches per second and close at<br />

approximately 16 inches per second.<br />

f. Doors shall be supplied with pull-cord switches and plastic pull cords.<br />

Door shall be also furnished with adjustable time-delay closing device with<br />

floor trip-wire safety device. Floor trip wire and signal generator to be<br />

furnished by Others.<br />

g. Doors shall be provided with a pushbutton operated partial opening for<br />

pedestrian use. A separate adjustable time-delay closing device shall be<br />

provided for this operation.<br />

h. It is the intent of this specification that the door operation to perform the<br />

following functions:<br />

1) Pull cord opens door.<br />

2) Time delay closes door.<br />

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G. Bumpers:<br />

3) Time delay starts when door reaches open position.<br />

4) Pull cord resets time delay after time period starts.<br />

5) Pull cord reverses door while closing.<br />

6) Floor loop prevents door from closing.<br />

7) Time delay is reset periodically while floor loop is activated.<br />

8) Floor loop does not open door from closed position.<br />

9) Door will reverse if floor loop is activated while closing.<br />

10) Safety edge will reverse door and hold open until manually closed<br />

by pull cord and wait for time delay.<br />

11) Except for 10 above, pull cord will not close door.<br />

12) Pedestrian button opens door partially. Door closes by time delay<br />

after opening.<br />

1. Provide 1 row bumper, 18” AFF, on interior. Bumper comprised of extruded<br />

aluminum channel, gray vinyl inset and one-piece end caps.<br />

H. Lighting:<br />

1. Furnish fluorescent (4’-8’). Provide fluorescent lights with low temperature<br />

ballasts light fixtures. Mount fixtures on ceiling panels. Lights shall be controlled<br />

by press switch with pilot light mounted on exterior of the wall panels adjacent to<br />

the door. E.C. shall install all the fixtures and seal all conduit to prevent moisture<br />

from collecting in the fixtures.<br />

I. Pressure Relief Port:<br />

1. A heated relief port is to be provided in all compartments operating at 0°F or<br />

below to equalize the difference of pressure on the exterior of the walk-in and<br />

pressure on the interior caused by sudden temperature changes due to opening<br />

of doors, loading product and the defrost of coils. The relief port shall be provided<br />

in a side panel located away from the direct air stream flowing from the evaporator<br />

coils. It must be designed so that air can move into the walk-in or out of it.<br />

J. NSF/USDA:<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

K. UL:<br />

1. All items shall be NSF labeled and listed. All items shall be acceptable to USDA.<br />

1. All of the electrical components of the walk-in shall be UL labeled and listed.<br />

L. Installation Instructions:<br />

1. A complete set of instructions covering both assembly of the walk-in and<br />

installation of the refrigeration equipment shall be supplied.<br />

M. Refrigeration Equipment:<br />

PART 3 – EXECUTION<br />

3.1 INSTALLATION<br />

1. Item 1A: Condensing Units – Provide air/full hermetic condensing units as<br />

scheduled. Units shall include motor compressor, condenser, receiver, and<br />

electrical control panel, all factory assembled, wired and piped. Units shall be<br />

mounted in indoor racks for mounting on top of walk-in box.<br />

2. Item 1B: Blower Coils – Cooler, Freezer, Unit cooler coil for cooler compartments<br />

shall be wired for 120 volt, single phase, and equipped with fan blade guards in<br />

accordance with the local or state codes. Freezer wired for 208 volt, single phase,<br />

and equipped with fan blade guards in accordance with the local or state codes<br />

and electric defrost. Motor shall have built-in motor overload protector.<br />

3. Walk-in boxes, including self-contained refrigeration equipment, and all<br />

accessories as required. Shall be as manufactured by Bally Refrigeration Boxes,<br />

Inc. (888-323-0597)<br />

A. Contactor shall deliver all equipment to site and erect. Connect compressor to respective<br />

coils. Suction and liquid lines run together wrapped with Armaflex to within 3 ft. of<br />

applicable condensing unit. All liquid lines shall be equipped with recommended driers.<br />

B. This contractor shall run on, adjust and provide one (1) year’s free service.<br />

C. This Contractor shall furnish and install any electric wiring necessary to coils and<br />

compressor. This Contractor shall furnish and install seal-off fixtures in conduit above<br />

walk-in for each light fixture to prevent moisture from collecting in fixture.<br />

D. Electrical Contractor provides one (1) point of electrical connection for all four (4) walk-I<br />

boxes.<br />

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E. Installation of drain lines from evaporative coils, properly insulated, shall be included in<br />

this contact.<br />

F. Sleeves for refrigeration lines, drain lines and electrical lines shall be of extruded vinyl,<br />

E.C. shall furnish and install seal-off fixtures in conduit for each light fixture to prevent<br />

moisture from collecting in fixture. Coil supports to be provided in reinforced ceiling panels<br />

to hang cooling coils. Mounting nuts and bolts which extend through the ceiling of walk-in<br />

shall be of stainless steel.<br />

G. Condensate and drain lines shall be extended nearest existing floor drain. All lines shall<br />

be hard copper, using sweat fittings for all bends and turns. Lines for freezer coils shall be<br />

wrapped with a thermostatically controlled heater tape or factory installed integral heater.<br />

Cover drain liens with insulation required.<br />

3.2 TESTING, START-UP AND INSTRUCTIONS<br />

A. General: Delay start-up of free-standing freezer/cooler until services lines have been<br />

tested, balanced and adjusted for pressure, voltage and similar considerations.<br />

B. Test each item of operational equipment to demonstrate that it is operating properly and<br />

that controls and safety devices are functioning. Repair or replace equipment that s found<br />

to be defective in its operating, including units which are below capacity or operating with<br />

excessive noise or vibration.<br />

C. Instruct owner’s operating personnel in proper operation and maintenance procedures for<br />

each item of operation equipment.<br />

D. Final cleaning: After testing and start-up and before the time of substantial completion,<br />

clean and sanitize equipment and heave in condition ready for use.<br />

END OF SECTION 13100<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 14240 - HYDRAULIC ELEVATORS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and<br />

Division 01 Specification Sections, apply to this Section.<br />

1.2 SUMMARY<br />

A. Section includes hydraulic passenger and freight elevators.<br />

B. Related Requirements:<br />

1. Division 1, Section "Temporary Facilities and Controls" for temporary use of elevators for<br />

construction purposes.<br />

2. Division 2, Section "Earthwork" for excavating well hole to accommodate cylinder assembly.<br />

3. Division 3, Section "Cast-in-Place Concrete" for setting sleeves, inserts, and anchoring devices in<br />

concrete.<br />

4. Division 5, Section "Structural Steel" for the following:<br />

a. Attachment plates, angle brackets, and other preparation of structural steel for fastening<br />

guide-rail brackets.<br />

b. Divider beams.<br />

c. Hoist beams.<br />

d. Structural-steel shapes for subsills that are part of steel frame.<br />

e. Division 5, Section "Metal Fabrications" for Pit ladders.<br />

5. Division 16, Section "Digital, Addressable Fire-Alarm and Detection System" for smoke detectors in<br />

elevator lobbies and heat detectors in shafts and machine rooms and for interface to elevator<br />

controllers.<br />

6. Division 15, Section "Sump Pumps" for sump pumps, sumps, and sump covers in elevator pits.<br />

7. Division 16, Section "Facility Communications Infrastructure" for communications provisions from<br />

the facility communications systems to the elevators.<br />

8. For power connections, see the Division 16 plans.<br />

1.3 DEFINITIONS<br />

A. Definitions in ASME A17.1/CSA B44 apply to work of this Section.<br />

B. Freight Elevator (FR-ELV): A freight elevator unless indicated otherwise.<br />

C. Passenger Elevator (PA-ELV): A commercial passenger elevator.<br />

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1.4 SUBMITTALS<br />

A. Product Data: Include capacities, sizes, performances, operations, safety features, finishes, and similar<br />

information. Include product data for car enclosures, hoistway entrances, and operation, control, and<br />

signal systems.<br />

B. Shop Drawings:<br />

1. Include plans, elevations, sections, and large-scale details indicating service at each landing,<br />

machine room layout, coordination with building structure, relationships with other construction,<br />

and locations of equipment.<br />

2. Include large-scale layout of car-control station and standby power operation control panel.<br />

3. Indicate maximum dynamic and static loads imposed on building structure at points of support, and<br />

maximum and average power demands.<br />

C. Samples: For exposed car, hoistway door and frame, and signal equipment finishes; 3-inch- (75-mm-)<br />

square Samples of sheet materials; and 4-inch (100-mm) lengths of running trim members.<br />

D. Qualification Data: For Installer.<br />

E. Seismic Qualification Certificates: For elevator equipment, accessories, and components, from<br />

manufacturer.<br />

1. Basis for Certification: Indicate whether withstand certification is based on actual test of<br />

assembled components or on calculation.<br />

2. Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and locate and<br />

describe mounting and anchorage provisions.<br />

3. Detailed description of equipment anchorage devices on which the certification is based and their<br />

installation requirements.<br />

F. Manufacturer Certificates: Signed by elevator manufacturer certifying that hoistway, pit, and machine<br />

room layout and dimensions, as shown on Drawings, and electrical service including standby power<br />

generator, as shown and specified, are adequate for elevator system being provided.<br />

G. Sample Warranty: For special warranty.<br />

H. Operation and Maintenance Data: For elevators to include in emergency, operation, and maintenance<br />

manuals.<br />

1. In addition to items specified in Section 01782 "Operation and Maintenance Data," include<br />

diagnostic and repair information available to manufacturer's and Installer's maintenance<br />

personnel.<br />

I. Inspection and Acceptance Certificates and Operating Permits: As required by authorities having<br />

jurisdiction for normal, unrestricted elevator use.<br />

J. Continuing Maintenance Proposal: Submit a continuing maintenance proposal from Installer to Owner, in<br />

the form of a standard five-year maintenance agreement, starting on date initial maintenance service is<br />

concluded. State services, obligations, conditions, and terms for agreement period and for future renewal<br />

options.<br />

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K. Continuing Maintenance Proposal: Submit a continuing maintenance proposal from Installer to Owner<br />

with terms, conditions, and obligations as set forth in, and in same form as, "Draft of Elevator Maintenance<br />

Agreement" at end of this Section, starting on date initial maintenance service is concluded.<br />

1.5 QUALITY ASSURANCE<br />

A. Installer Qualifications: Elevator manufacturer or an authorized representative who is trained and<br />

approved by manufacturer.<br />

1.6 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver, store, and handle materials, components and equipment in manufacturer's protective packaging.<br />

Store materials, components, and equipment off of ground, under cover, and in a dry location.<br />

1.7 COORDINATION<br />

A. Coordinate installation of sleeves, block outs, elevator equipment with integral anchors, and other items<br />

that are embedded in concrete or masonry for elevator equipment. Furnish templates, sleeves, elevator<br />

equipment with integral anchors, and installation instructions and deliver to Project site in time for<br />

installation.<br />

B. Furnish well casing and coordinate delivery with related excavation work.<br />

C. Coordinate locations and dimensions of other work relating to hydraulic elevators including pit ladders;<br />

sumps and floor drains in pits; entrance subsills; electrical service; and electrical outlets, lights, and<br />

switches in hoistways, pits, and machine rooms.<br />

1.8 WARRANTY<br />

A. Manufacturer's Special Warranty: Manufacturer agrees to repair, restore, or replace elevator work that<br />

fails in materials or workmanship within specified warranty period.<br />

1. Failures include, but are not limited to, operation or control system failure, including excessive<br />

malfunctions; performances below specified ratings; excessive wear; unusual deterioration or aging<br />

of materials or finishes; unsafe conditions; need for excessive maintenance; abnormal noise or<br />

vibration; and similar unusual, unexpected, and unsatisfactory conditions.<br />

2. Warranty Period: Ten year(s) from date of Substantial Completion.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Basis-of-Design Product: Subject to compliance with requirements, provide ThyssenKrupp Elevator;<br />

Hydraulic Passsenger and Service Elevators or comparable product by one of the following:<br />

1. American Crescent Elevator Mfg., Corp.<br />

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2. Fujitec America, Inc.<br />

3. KONE Inc.<br />

4. Minnesota Elevator, Inc.<br />

5. Mowrey Elevator Co.<br />

6. Otis Elevator Co.<br />

7. Schindler Elevator Corp.<br />

8. Schumacher Elevator Co.<br />

B. Source Limitations: Obtain elevators from single manufacturer.<br />

1. Major elevator components, including pump-and-tank units, plunger-cylinder assemblies,<br />

controllers, signal fixtures, door operators, car frames, cars, and entrances, shall be manufactured<br />

by single manufacturer.<br />

2.2 PERFORMANCE REQUIREMENTS<br />

A. Regulatory Requirements: Comply with ASME A17.1/CSA B44.<br />

B. Accessibility Requirements: Comply with Section 407 in the U.S. Architectural & Transportation Barriers<br />

Compliance Board's ADA-ABA Accessibility Guidelines and with ICC A117.1.<br />

C. Seismic Performance: Elevator system shall withstand the effects of earthquake motions determined<br />

according to ASCE/SEI 7 and shall comply with elevator safety requirements for seismic risk Zone 2 or<br />

greater in ASME A17.1/CSA B44.<br />

1. For Passenger Elevators the term "withstand" means "the system will remain in place without<br />

separation of any parts when subjected to the seismic forces specified and the system will be fully<br />

operational after the seismic event."<br />

2. For Freight Elevators the term "withstand" means "the system will remain in place without<br />

separation of any parts when subjected to the seismic forces specified.”<br />

3. Affected peak velocity acceleration (Av) for Project's location is greater than or equal to 0.20<br />

(seismic risk Zones 3 and 4).<br />

4. Provide earthquake equipment required by ASME A17.1/CSA B44.<br />

5. Provide seismic switch required by ASCE/SEI 7.<br />

6. Design earthquake spectral response acceleration short period (Sds) for Project is I1.0.<br />

7. Project's Seismic Design Category: D.<br />

8. Passenger Elevator Component Importance Factor: 1.5.<br />

9. Freight Elevator Component Importance Factor: 1.0.<br />

2.3 ELEVATORS<br />

A. Elevator System, General: Manufacturer's standard elevator systems. Unless otherwise indicated,<br />

manufacturers' standard components shall be used, as included in standard elevator systems and as<br />

required for complete system.<br />

B. Elevator Description:<br />

1. Group Number: Sort Building - Group 1.<br />

2. Elevator Number(s): PA-ELV.<br />

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3. Emergency Elevator Number(s): PA-ELV.<br />

4. Freight Elevator Number(s): FR-ELV.<br />

5. Type: Holeless, beside-the-car, telescoping, dual cylinder.<br />

6. Rated Load: 3500 lb (1589 kg) .<br />

7. Freight Loading Class for Freight Elevators: Class C1.<br />

8. Rated Speed:<br />

a. PA-ELV: 175 fpm (0.89 m/s) .<br />

b. FR-ELV: 125 fpm (0.64 m/s) .<br />

9. Operation System: Single automatic.<br />

10. Auxiliary Operations:<br />

a. Standby power operation, PA-ELV only.<br />

b. Standby-powered lowering, PA-ELV only.<br />

11. Car Enclosures:<br />

a. Inside Width: As indicated on the Drawings.<br />

b. Inside Depth: As indicated on the Drawings.<br />

c. Inside Height:<br />

1) PA-ELV: 100 inches (2540 mm). to underside of ceiling.<br />

2) FR-ELV: 112 inches (2845 mm) to underside of ceiling.<br />

d. Front Walls (Return Panels): Satin stainless steel, No. 4 finish with integral car door<br />

frames.<br />

e. Car Fixtures: Satin stainless steel, No. 4 finish .<br />

f. Side and Rear Wall Panels:<br />

1) PA-ELV: Satin stainless steel, No. 4 finish.<br />

2) FR-ELV: Textured stainless steel..<br />

g. Reveals: Satin stainless steel, No. 4 finish.<br />

h. Door Faces (Interior): Satin stainless steel, No. 4 finish.<br />

i. Door Sills: Aluminum, mill finish.<br />

j. Ceiling: Satin stainless steel, No. 4 finish.<br />

k. Handrails: 1-1/2 inches (38 mm) roundsatin stainless steel, No. 4 finish, at sides and rear of<br />

car.<br />

l. Bumper rail at Freight Eleveator: Provide a 2 x 8 hardwood bumper centered at 10-inches<br />

above the finish floor at sides and back of car.<br />

m. Floor prepared to receive resilient flooring (specified in Division 9, Section "Resilient<br />

Flooring").<br />

12. Hoistway Entrances:<br />

a. Provide Hoistway Entrances with smoke guard and fire door features as indicated herein<br />

and on the Drawings.<br />

1) PA-ELV: Provide Swing-Type Fire Door on fusible link at Mezzanine Floor and<br />

Second Floor as indicated.<br />

2) FR-ELV: Provide overhead coiling smoke guard system at all doors.<br />

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b. Width:<br />

1) PA-ELV: 42 inches (1067 mm)<br />

2) FR-ELV: As indicated on the Drawings.<br />

c. Height:<br />

d. Type:<br />

1) PA-ELV: 84 inches (2134 mm).<br />

2) FR-ELV: 144 inches (3658 mm).<br />

1) PA-ELV: Horizontal sliding, Single-speed center opening.<br />

2) FR-ELV: Vertical sliding, Single-speed center opening.<br />

e. Frames Satin stainless steel, No. 4 finish.<br />

f. Frames at FR-ELV: Primed steel.<br />

g. Doors PA-ELV: Satin stainless steel, No. 4 finish.Doors FR-ELV: Textured stainless steel.<br />

h. Sills: Stainless Steel, dull satin.<br />

13. Hall Fixtures: Satin stainless steel, No. 4 finish.<br />

14. Additional Requirements:<br />

a. Provide inspection certificate in each car, mounted under acrylic cover with frame made<br />

from satin stainless steel, No. 4 finish.<br />

2.4 SYSTEMS AND COMPONENTS<br />

A. Pump Units: Positive-displacement type with a maximum of 10 percent variation between no load and full<br />

load and with minimum pulsations.<br />

1. Pump shall be shall be tank-top-mounted type with fan-cooled, squirrel-cage induction motor, and<br />

shall be mounted on oil tank with vibration isolation mounts and enclosed in prime-painted steel<br />

enclosure lined with 1-inch- (25-mm-) thick, glass-fiber insulation board.<br />

2. Motor shall have wye-delta or solid-state starting.<br />

3. Motor shall have variable-voltage, variable-frequency control.<br />

B. Hydraulic Silencers: System shall have hydraulic silencer containing pulsation-absorbing material in<br />

blowout-proof housing at pump unit.<br />

C. Piping: Size, type, and weight of piping as recommended by elevator manufacturer, with flexible<br />

connectors to minimize sound and vibration transmissions from power unit.<br />

1. Cylinder units shall be connected with dielectric couplings.<br />

2. Casing for Underground Piping: Schedule 40 PVC pipe complying with ASTM D 1785, joined with<br />

PVC fittings complying with ASTM D 2466 and solvent cement complying with ASTM D 2564.<br />

D. Hydraulic Fluid: Elevator manufacturer's standard fire-resistant fluid with additives as needed to prevent<br />

oxidation of fluid, corrosion of cylinder and other components, and other adverse effects.<br />

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E. Hydraulic Fluid: Nontoxic, biodegradable, fire-resistant fluid made from vegetable oil with antioxidant,<br />

anticorrosive, antifoaming, and metal-passivating additives and approved by elevator manufacturer for use<br />

with elevator equipment.<br />

1. Product: Subject to compliance with requirements, provide "Hydro Safe" by Hydro Safe Oil<br />

Division, Inc.<br />

F. Inserts: Furnish required concrete and masonry inserts and similar anchorage devices for installing guide<br />

rails, machinery, and other components of elevator work. Device installation is specified in another<br />

Section.<br />

G. Protective Cylinder Casing: PVC or HDPE pipe casing complying with ASME A17.1/CSA B44, of sufficient<br />

size to provide not less than 1-inch (25-mm) clearance from cylinder and extending above pit floor.<br />

Casing shall have means of monitoring effectiveness to comply with ASME A17.1/CSA B44.<br />

H. Corrosion-Protective Filler: A nontoxic, petroleum-based gel formulated for filling the space between<br />

hydraulic cylinder and protective casing. Filler shall be electrically nonconductive, displace or absorb<br />

water, and gel or solidify at temperatures below 60 deg F (16 deg C) .<br />

1. Products: Subject to compliance with requirements, available products that may be incorporated<br />

into the Work include, but are not limited to, the following:<br />

a. Hydro Safe Oil Division, Inc.; No-Ox-Id Liquid Elevator Casing Filler E-800.<br />

b. Union-Gard, a division of Dome Services L.L.C.; Union-Gard 160.<br />

I. Car Frame and Platform: Welded steel units.<br />

J. Guides: Roller guides; polymer-coated, nonlubricated sliding guides; or sliding guides with guide-rail<br />

lubricators. Provide guides at top and bottom of car and counterweight frames.<br />

2.5 OPERATION SYSTEMS<br />

A. General: Provide manufacturer's standard microprocessor operation system as required to provide type of<br />

operation indicated.<br />

B. Auxiliary Operations: In addition to primary operation system features, provide the following operational<br />

features for elevators where indicated:<br />

1. Single-Car Standby Power Operation: On activation of standby power, car is returned to a<br />

designated floor and parked with doors open. Car can be manually put in service on standby<br />

power, either for return operation or for regular operation, by switches in control panel located at<br />

main lobby. Manual operation causes automatic operation to cease.<br />

2. Single-Car Standby-Powered Lowering: On activation of standby power, if car is at a floor, it<br />

remains at that floor, opens its doors, and shuts down. If car is between floors, it is lowered to a<br />

preselected floor, opens its doors, and shuts down. If car is below the preselected floor, it is<br />

lowered to the next lower floor, opens its doors, and shuts down.<br />

3. Single-Car Standby-Powered Lowering: On activation of standby power, car is lowered to the<br />

lowest floor, opens its doors, and shuts down.<br />

4. Independent Service: Keyswitch in car-control station removes car from group operation and<br />

allows it to respond only to car calls. Key cannot be removed from keyswitch when car is in<br />

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independent service. When in independent service, doors close only in response to door close<br />

button.<br />

2.6 DOOR REOPENING DEVICES<br />

A. Infrared Array: Provide door reopening device with uniform array of 36 or more microprocessor-controlled,<br />

infrared light beams projecting across car entrance. Interruption of one or more light beams shall cause<br />

doors to stop and reopen.<br />

B. Nudging Feature: After car doors are prevented from closing for predetermined adjustable time, through<br />

activating door reopening device, a loud buzzer shall sound and doors shall begin to close at reduced<br />

kinetic energy.<br />

2.7 CAR ENCLOSURES<br />

A. General: Provide enameled-steel car enclosures to receive removable wall panels, with removable car<br />

roof, access doors, power door operators, and ventilation.<br />

1. Provide standard railings complying with ASME A17.1/CSA B44 on car tops where required by<br />

ASME A17.1/CSA B44.<br />

B. Materials and Finishes: Manufacturer's standards, but not less than the following:<br />

1. Subfloor: Exterior, C-C Plugged grade plywood, not less than 7/8-inch (22.2-mm) nominal<br />

thickness.<br />

2. Floor Finish: Specified in Division 9, Section “Resilient Flooring”<br />

3. Stainless-Steel Wall Panels: Flush, hollow-metal construction; fabricated from stainless-steel<br />

sheet.<br />

4. Fabricate car with recesses and cutouts for signal equipment.<br />

5. Fabricate car door frame integrally with front wall of car.<br />

6. Stainless-Steel Doors: Flush, hollow-metal construction; fabricated from stainless-steel sheet or by<br />

laminating stainless-steel sheet to exposed faces and edges of enameled cold-rolled steel doors<br />

using adhesive that fully bonds metal to metal without telegraphing or oil-canning.<br />

7. Sight Guards: Provide sight guards on car doors.<br />

8. Sills: Extruded metal, with grooved surface, 1/4 inch (6.4 mm) thick.<br />

9. Stainless Steel Ceiling: Flush panels, with four low-voltage downlights in each panel. Align ceiling<br />

panel joints with joints between wall panels.<br />

10. Handrails: Manufacturer's standard handrails, of shape, metal, and finish indicated.<br />

2.8 HOISTWAY ENTRANCES<br />

A. Hoistway Entrance Assemblies: Manufacturer's standard horizontal-sliding, door-and-frame hoistway<br />

entrances complete with track systems, hardware, sills, and accessories. Frame size and profile shall<br />

accommodate hoistway wall construction.<br />

1. Where gypsum board wall construction is indicated, frames shall be self-supporting with reinforced<br />

head sections.<br />

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B. Fire-Rated Hoistway Entrance Assemblies: Door and frame assemblies shall comply with NFPA 80 and<br />

be listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction<br />

based on testing at as close-to-neutral pressure as possible according to NFPA 252 or UL 10B.<br />

1. Fire-Protection Rating: 1 hour with 30-minute temperature rise of 450 deg F (250 deg C) .<br />

C. Materials and Fabrication: Manufacturer's standards, but not less than the following:<br />

1. Enameled-Steel Frames: Formed from cold- or hot-rolled steel sheet. Provide with factory-applied<br />

enamel finish; colors as selected by Architect from manufacturer's full range.<br />

2. Primed-Steel Frames: Formed from cold- or hot-rolled steel sheet. Provide with factory-applied,<br />

rust-resistant primer for field painting.<br />

3. Steel Subframes: Formed from cold- or hot-rolled steel sheet, with factory-applied enamel finish or<br />

rust-resistant primer. Fabricate to receive applied finish as indicated.<br />

4. Stainless-Steel Frames: Formed from stainless-steel sheet.<br />

5. Bronze Frames: Formed from cold- or hot-rolled steel sheet, with enamel finish, and with formedbronze<br />

sheet laminated to steel frames using adhesive that fully bonds metal to metal without<br />

telegraphing or oil-canning.<br />

6. Star of Life Symbol: Identify emergency elevators with star of life symbol, not less than 3 inches<br />

(76 mm) high, on both inside surfaces of hoistway door frames.<br />

7. Primed-Steel Doors: Flush, hollow-metal construction; fabricated from cold-rolled steel sheet.<br />

Provide with factory-applied, rust-resistant primer for field painting.<br />

8. Stainless-Steel Doors: Flush, hollow-metal construction; fabricated from stainless-steel sheet or by<br />

laminating stainless-steel sheet to exposed faces and edges of enameled cold-rolled steel doors<br />

using adhesive that fully bonds metal to metal without telegraphing or oil-canning.<br />

9. Sight Guards: Provide sight guards on doors matching door edges.<br />

10. Sills: Extruded metal, with grooved surface, 1/4 inch (6.4 mm) thick.<br />

11. Nonshrink, Nonmetallic Grout: Factory-packaged, nonstaining, noncorrosive, nongaseous grout<br />

complying with ASTM C 1107/C 1107M.<br />

2.9 SIGNAL EQUIPMENT<br />

A. General: Provide hall-call and car-call buttons that light when activated and remain lit until call has been<br />

fulfilled. Fabricate lighted elements withLEDs.<br />

B. Car-Control Stations: Provide manufacturer's standard recessed car-control stations. Mount in return<br />

panel adjacent to car door unless otherwise indicated.<br />

1. Mark buttons and switches for required use or function. Use both tactile symbols and Braille.<br />

2. Provide "No Smoking" sign matching car-control station, either integral with car-control station or<br />

mounted adjacent to it, with text and graphics as required by authorities having jurisdiction.<br />

C. Swing-Return Car-Control Stations: Provide car-control stations mounted on rear of hinged return panel<br />

adjacent to car door and with buttons, switches, controls, and indicator lights projecting through return<br />

panel but substantially flush with face of return panel.<br />

1. Mark buttons and switches for function. Use both tactile symbols and Braille.<br />

2. Provide "No Smoking" sign matching car-control station, either integral with car-control station or<br />

mounted adjacent to it, with text and graphics as required by authorities having jurisdiction.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Emergency Communication System: Two-way voice communication system, with visible signal, which<br />

dials preprogrammed number of monitoring station and does not require handset use. System is<br />

contained in flush-mounted cabinet, with identification, instructions for use, and battery backup power<br />

supply.<br />

E. Firefighters' Two-Way Telephone Communication Service: Provide flush-mounted cabinet in each car and<br />

required conductors in traveling cable for firefighters' two-way telephone communication service specified<br />

in Division 16, Section "Digital, Addressable Fire-Alarm and Detection System"<br />

F. Car Position Indicator: Provide illuminated, digital-type car position indicator, located above car door or<br />

above car-control station. Also, provide audible signal to indicate to passengers that car is either stopping<br />

at or passing each of the floors served. Include travel direction arrows if not provided in car-control<br />

station.<br />

G. Hall Push-Button Stations: Provide one hall push-button station at each landing.<br />

1. Provide units with flat faceplate for mounting with body of unit recessed in wall.<br />

2. Equip units with buttons for calling elevator and for indicating applicable direction of travel.<br />

3. Provide telephone jack in each unit for firefighters' two-way telephone communication service<br />

specified in Division 16, Section "Digital, Addressable Fire-Alarm and Detection System." Possibly<br />

insert a provision for either an "In Use" signal or a digital display of car position for single elevators.<br />

H. Hall Lanterns: Units with illuminated arrows; but provide single arrow at terminal landings. Provide one of<br />

the following:<br />

1. Units with flat faceplate for mounting with body of unit recessed in wall and with illuminated<br />

elements projecting from faceplate for ease of angular viewing.<br />

I. Hall Annunciator: With each hall lantern, provide audible signals indicating car arrival and direction of<br />

travel. Signals sound once for up and twice for down.<br />

1. At manufacturer's option, audible signals may be placed on cars.<br />

J. Hall Position Indicators: Provide illuminated, digital-display-type position indicators, located above each<br />

hoistway entrance at ground floor. Provide units with flat faceplate for mounting and with body of unit<br />

recessed in wall.<br />

1. Integrate ground-floor hall lanterns with hall position indicators.<br />

K. Standby Power Elevator Selector Switches: Provide switches, as required by ASME A17.1/CSA B44,<br />

where indicated. Adjacent to switches, provide illuminated signal that indicates when normal power supply<br />

has failed.<br />

L. Fire-Command-Center Annunciator Panel: Provide panel containing illuminated position indicators for<br />

each elevator, clearly labeled with elevator designation; include illuminated signal that indicates when<br />

elevator is operational and when it is at the designated emergency return level with doors open. Provide<br />

standby power elevator selector switch(es), as required by ASME A17.1/CSA B44, adjacent to position<br />

indicators. Provide illuminated signal that indicates when normal power supply has failed.<br />

M. Emergency Pictorial Signs: Fabricate from materials matching hall push-button stations, with text and<br />

graphics as required by authorities having jurisdiction, indicating that in case of fire elevators are out of<br />

HYDRAULIC ELEVATORS 14240 - 10


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

service and exits should be used instead. Provide one sign at each hall push-button station unless<br />

otherwise indicated.<br />

2.10 FINISH MATERIALS<br />

A. General: Provide the following materials for exposed parts of elevator car enclosures, car doors, hoistway<br />

entrance doors and frames, and signal equipment as indicated.<br />

B. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, commercial steel, Type B, exposed, matte finish.<br />

C. Hot-Rolled Steel Sheet: ASTM A 1011/A 1011M, commercial steel, Type B, pickled.<br />

D. Stainless-Steel Sheet: ASTM A 240/A 240M, Type 304.<br />

E. Textured Stainless-Steel Sheet: ASTM A 240/A 240M, Type 304 with embossed texture rolled into<br />

exposed surface.<br />

F. Stainless-Steel Bars: ASTM A 276, Type 304.<br />

G. Stainless-Steel Tubing: ASTM A 554, Grade MT 304.<br />

H. Bronze Plate and Sheet: ASTM B 36/B 36M, Alloy UNS No. C28000 (muntz metal).<br />

I. Aluminum Extrusions: ASTM B 221 (ASTM B 221M) , Alloy 6063.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine elevator areas, with Installer present, for compliance with requirements for installation tolerances<br />

and other conditions affecting performance of the Work. Verify critical dimensions and examine<br />

supporting structure and other conditions under which elevator work is to be installed.<br />

B. Prepare written report, endorsed by Installer, listing conditions detrimental to performance of the Work.<br />

C. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 INSTALLATION<br />

A. Welded <strong>Construction</strong>: Provide welded connections for installing elevator work where bolted connections<br />

are not required for subsequent removal or for normal operation, adjustment, inspection, maintenance,<br />

and replacement of worn parts. Comply with AWS workmanship and welding operator qualification<br />

standards.<br />

B. Sound Isolation: Mount rotating and vibrating equipment on vibration-isolating mounts to minimize<br />

vibration transmission to structure and structure-borne noise due to elevator system.<br />

C. Install piping above the floor, where possible. Install underground piping in casing.<br />

HYDRAULIC ELEVATORS 14240 - 11


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Lubricate operating parts of systems as recommended by manufacturers.<br />

E. Alignment: Coordinate installation of hoistway entrances with installation of elevator guide rails for<br />

accurate alignment of entrances with car. Where possible, delay installation of sills and frames until car is<br />

operable in shaft. Reduce clearances to minimum, safe, workable dimension at each landing.<br />

F. Leveling Tolerance: 1/4 inch (6 mm) , up or down, regardless of load and travel direction.<br />

G. Set sills flush with finished floor surface at landing. Fill space under sill solidly with nonshrink, nonmetallic<br />

grout.<br />

H. Locate hall signal equipment for elevators as follows, unless otherwise indicated:<br />

1. For groups of elevators, locate hall push-button stations between two elevators at center of group<br />

or at location most convenient for approaching passengers.<br />

2. Place hall lanterns either above or beside each hoistway entrance.<br />

3. Mount hall lanterns at a minimum of 72 inches (1829 mm) above finished floor.<br />

3.3 FIELD QUALITY CONTROL<br />

A. Acceptance Testing: On completion of elevator installation and before permitting elevator use (either<br />

temporary or permanent), perform acceptance tests as required and recommended by<br />

ASME A17.1/CSA B44 and by governing regulations and agencies.<br />

B. Advise Owner, Architect, and authorities having jurisdiction in advance of dates and times that tests are to<br />

be performed on elevators.<br />

3.4 PROTECTION<br />

A. Temporary Use: Limit temporary use for construction purposes to freight elevator. Comply with the<br />

following requirements for elevator used for construction purposes:<br />

1. Provide car with temporary enclosure, either within finished car or in place of finished car, to<br />

protect finishes from damage.<br />

2. Provide strippable protective film on entrance and car doors and frames.<br />

3. Provide padded wood bumpers on entrance door frames covering jambs and frame faces.<br />

4. Provide other protective coverings, barriers, devices, signs, and procedures as needed to protect<br />

elevator and elevator equipment.<br />

5. Do not load elevators beyond their rated weight capacity.<br />

6. Engage elevator Installer to provide full maintenance service. Include preventive maintenance,<br />

repair or replacement of worn or defective components, lubrication, cleanup, and adjustment as<br />

necessary for proper elevator operation at rated speed and capacity. Provide parts and supplies<br />

same as those used in the manufacture and installation of original equipment.<br />

7. Engage elevator Installer to restore damaged work, if any, so no evidence remains of correction.<br />

Return items that cannot be refinished in the field to the shop, make required repairs and refinish<br />

entire unit, or provide new units as required.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.5 DEMONSTRATION<br />

A. Engage a factory-authorized service representative to train Owner's maintenance personnel to<br />

operate, adjust, and maintain elevator(s).<br />

B. Check operation of each elevator with Owner's personnel present before date of Substantial<br />

Completion and again not more than one month before end of warranty period. Determine that operation<br />

systems and devices are functioning properly.<br />

3.6 MAINTENANCE<br />

A. Initial Maintenance Service: Beginning at Substantial Completion, maintenance service shall include 12<br />

months' full maintenance by skilled employees of elevator Installer. Include monthly preventive<br />

maintenance, repair or replacement of worn or defective components, lubrication, cleaning, and adjusting<br />

as required for proper elevator operation. Parts and supplies shall be manufacturer's authorized<br />

replacement parts and supplies.<br />

1. Perform maintenance during normal working hours.<br />

2. Perform emergency callback service during normal working hours with response time of two hours<br />

or less.<br />

3. Include 24-hour-per-day, 7-day-per-week emergency callback service with response time of two<br />

hours or less.<br />

END OF SECTION 14240<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15010 - GENERAL PROVISIONS - MECHANICAL<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. The requirements of the Contract Forms, the Conditions of the Contract, and Division 1 shall apply<br />

to this Section, except as herein modified.<br />

B. This Division describes the Mechanical Work required for this project. The work shall be as<br />

detailed on the Drawings and as herein specified, and as required by good installation practice to<br />

make a complete and operational system.<br />

C. This work shall generally consist of, but shall not be limited to, the furnishing, installing and<br />

connecting of the systems or items delineated in the following Sections and Division 1:<br />

Section 15010 General Provisions – Mechanical<br />

Section 15012 Fed-Ex Facility EPN (Equipment Numbering) Numbering Standards<br />

Section 15040 LEED Requirements and LEED Points Checklist<br />

Section 15050 Basic Materials and Methods<br />

Section 15250 Insulation<br />

Section 15401 Domestic Water System<br />

Section 15405 Soil and Waste System<br />

Section 15407 Natural Gas System<br />

Section 15412 Air Conditioning Condensate System<br />

Section 15423 Pipe and Valve Identification<br />

Section 15425 Piping Tests<br />

Section 15450 Plumbing Fixtures and Trim<br />

Section 15550 Fire Protection<br />

Section 15733 Packaged Rooftop Air Conditioning Units<br />

Section 15734 Packaged Rooftop Air Conditioning Units (15 tons and under)<br />

Section 15800 Air Distribution<br />

Section 15840 Air Terminal Units – Variable Volume<br />

Section 15900 Direct Digital Control System<br />

Section 15990 Air Testing and Balancing<br />

D. Place equipment in initial operation, make required adjustments and balancing, make initial tests<br />

to ensure compliance with Specifications and their intent, obtain approval in writing from governing<br />

bodies having jurisdiction over this work to ensure compliance with all laws and ordinances in<br />

effect.<br />

E. The Drawings and Specifications are generally indicative of the work to be installed but do not<br />

necessarily show every item or detail required for proper operation and service. No extras will be<br />

allowed for items such as but not limited to offsets, fittings, supports, valves, thermometers and<br />

gauges, etc. which are required for proper operation and maintenance, but which may not be<br />

shown.<br />

GENERAL PROVISIONS – MECHANICAL 15010-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.2 REFERENCE STANDARDS<br />

A. In the absence of more detailed instruction elsewhere, recommended recognized industry or<br />

association standards referred to herein shall be a requirement of these Specifications and shall<br />

be considered as binding as though herein reproduced in full. Unless otherwise stated, the<br />

reference standard shall be the current standard as of the date of issuance of these Specifications.<br />

Reference may be made to standards either by full name or by abbreviation. The reference<br />

standards shall include, but are not limited to, the following:<br />

ACI American Concrete Institute<br />

AGA American Gas Association<br />

AIA American Institute of Architects<br />

AMCA Air Movement and Control Association<br />

ANSI American National Standards Institute<br />

ARI Air Conditioning and Refrigeration Institute<br />

ASA American Standards Association<br />

ASHRAE American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc.<br />

ASME American Society of Mechanical Engineers<br />

ASTM American Society for Testing and Materials<br />

AWSC American Welding Society Code<br />

AWWA American Waterworks Association<br />

BOCA Building Officials and Code Administrators International, Inc.<br />

CRSI Concrete Reinforcing Steel Institute<br />

FM Factory Mutual<br />

I-B-R Institute of Boiler and Radiator Manufacturers<br />

IRI Industrial Risk Insurers<br />

JIC Joint Industry Council<br />

NEC National Electric Code<br />

NEMA National Electrical Manufacturers Association<br />

NFPA National Fire Protection Association<br />

OSHA Occupational Safety and Health Administration<br />

SMACNA Sheet Metal and Air Conditioning Contractors National Association, Inc.<br />

SSPC Steel Structures Painting Council<br />

UL Underwriters' Laboratories, Inc.<br />

USDA United States Department of Agriculture<br />

1.3 INDEX OF SPECIFIED PRODUCTS AND SUBMITTAL REQUIREMENTS<br />

A. The following is a list of Products specified within this Section. Provide submittals to the Engineer<br />

for review in accordance with requirements established within Section 01300 for only those<br />

Products indicated.<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

As-Built Drawings YES<br />

Operating and Maintenance Manuals YES<br />

Instructions NO<br />

Electrical Work NO<br />

GENERAL PROVISIONS – MECHANICAL 15010-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.4 CODES AND STANDARDS<br />

A. Work covered by this Specification shall be installed to comply with U.L., the 2007 California<br />

Building, Mechanical, Plumbing, Energy Conservation, and Fuel Gas Codes with amendments;<br />

N.E.C.; NFPA Standards; OSHA; and all other applicable state and local codes, ordinances,<br />

restrictions; state and local fire department requirements; the Owner's insuring agency<br />

requirements; and public utilities and authorities having jurisdiction.<br />

B. Gas piping, gas burning equipment and installation thereof shall conform to the recommendations<br />

of the American Gas Association and the local utility.<br />

C. Where applicable, all materials and equipment shall bear the label of approval of ASME and listing<br />

of U.L.<br />

D. In addition to these Specifications, installation of all materials and equipment shall be performed in<br />

accordance with the manufacturer's recommendations and instructions.<br />

E. Work and material required for installation of the work required under this Division shall be new,<br />

first quality of their respective kinds, and subject to the approval of the Engineer.<br />

F. Reference to the Codes and Standards listed shall constitute the minimum acceptable<br />

requirements. Nothing in the Specifications shall be construed to permit deviation from the<br />

requirements of the governing code. Where requirements of the Drawings and Specification<br />

exceed those of the code listed, the Contractor shall follow the Drawings and Specifications.<br />

1.5 PERMITS AND INSPECTIONS<br />

A. It shall be the responsibility of this Contractor to secure and pay for permits, inspections, licenses<br />

and other service fees and charges for meters and associated devices, and charges for<br />

connection to outside services as required by Authorities for work under this Division.<br />

B. No piping work or equipment shall be concealed until they have been tested and inspected in the<br />

presence of the municipal inspector and the Owner's Representative. A record of inspections by<br />

municipal inspector shall be furnished to the Engineer by this Contractor. Certificates shall be in<br />

triplicate, shall be delivered to the Engineer and become the property of the Owner.<br />

1.6 WARRANTY<br />

A. In addition to the warranty against defects contained in the General Conditions, warrant that:<br />

1. Each product supplied shall meet the capacity, duty requirements and standards of<br />

performance stated in the Contract Documents.<br />

2. Unconditionally warrant equipment and work for a period of one year from date of<br />

substantial completion. Substantial completion shall be defined as all systems, products<br />

and equipment installed and operating, control system operating system automatically,<br />

and all aspects of the system operational. Should any defects develop within that period,<br />

required repairs or replacements, including labor and material, shall be made without<br />

charge to the Owner.<br />

GENERAL PROVISIONS – MECHANICAL 15010-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.7 JOB CONDITIONS<br />

3. Fluids (including refrigerants) lost during the warranty period shall be replaced without<br />

charge to the Owner.<br />

A. Prior to bidding, make a detailed field inspection and become familiarized with the locations and<br />

conditions affecting the work. Take field measurements, carefully inspect existing structure and<br />

piping to determine exact field conditions, points of tie-ins, access to work, and possible<br />

interference between existing work and the new work. Include in the bid items that are necessary<br />

to complete the work as shown on the Drawings and described herein.<br />

1.8 COMPLETENESS OF BIDS<br />

A. Include items that are necessary to complete the work as shown on the Drawings and described<br />

herein.<br />

B. Bidders are also expected to confer with the Owner’s Representative, prior to bidding, if there are<br />

any items shown on the plans or described herein that are not clearly understood. No allowance<br />

will be made by the Owner or Engineer for lack of information on the part of the Contractor after<br />

the bid is submitted and the Contract signed.<br />

C. Interpretations, corrections, and changes of the contract documents will be made by Addendum or<br />

otherwise in writing. Interpretations, corrections, and changes made in any other manner will not<br />

be binding and shall not be considered.<br />

1.9 SUBSTITUTION AND APPROVAL OF MATERIALS<br />

A. The Drawings and Specifications were developed using the products of one manufacturer as the<br />

BASIS OF DESIGN and for detailing. In the product description, this manufacturer is the FIRST<br />

name listed. Other acceptable manufacturers having similar products may then be listed as<br />

substitutions.<br />

B. The products described in the Specifications are intended to establish the standard of quality that<br />

the Engineer has determined as necessary for this project. Only products of the manufacturers<br />

listed may be provided, except as indicated in Section 01600, MATERIALS AND EQUIPMENT.<br />

Contractor shall assume responsibility for and include in bid all additional costs caused by<br />

installation and dimensional changes that result from use of products other than those that served<br />

as the BASIS OF DESIGN. This includes all changes to pumps, motors, wiring, controls, piping,<br />

structural revisions, and coordination with other trades. All products shall meet space limitations.<br />

1.10 CUTTING AND PATCHING<br />

A. Cut and patch penetrations required by this Specification. Patching shall match adjoining surface<br />

in both material and quality. Patching shall be done only by craftsmen skilled in the respective<br />

trade. This includes patching of blacktopped areas. Sealing of all roof penetrations shall be under<br />

another Contract or Division. Concrete slab shall be cut and patched under Division 3. Cutting of<br />

concrete or masonry walls shall be core drilled to prevent spalling. All procedures shall be<br />

carefully coordinated with Owner's Representative.<br />

GENERAL PROVISIONS – MECHANICAL 15010-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.11 PENETRATIONS IN FIRE WALLS<br />

A. Cut and patch penetrations in firewalls created by work as required to maintain the rating of the<br />

firewall. Penetrations shall be completed in strict accordance to UL standards.<br />

1.12 ROOF PENETRATIONS<br />

A. Coordinate the installation of penetrations and services through the roof with the trades involved.<br />

The work under this Section shall include location and cutting of openings in the roof deck,<br />

installation of materials provided under this Division, and the coordination and communication<br />

required to provide adequate clearances and sealing of the openings. Wood blocking installation,<br />

sealing and flashing of the service penetrations are specified and installed under other Divisions.<br />

B. Completed areas of roofing shall not be cut or penetrated unless they can be sealed and<br />

completely flashed immediately after installation.<br />

C. Installation of seals and flashing shall be completed only by Contractors authorized by the roofing<br />

system manufacturer to perform work on the roofing system.<br />

1.13 WALL PENETRATIONS<br />

A. Penetration openings in walls shall be required by this Division. It is the responsibility of the<br />

specific Section requiring a penetration opening to locate and cut all such openings. All<br />

penetration openings shall have true, square walls and edges.<br />

B. The Contractor cutting the penetration opening shall have the total responsibility for the insulating<br />

and proper re-sealing and re-establishment of the watertight continuity of the penetration opening.<br />

C. Penetrations shall be as herein specified or as otherwise detailed on the Drawings.<br />

1.14 COORDINATION AMONG TRADES<br />

A. Coordinate work with that of other trades so that all work may be installed to ensure concealment<br />

within the space provided in the most direct manner and so that interference between piping,<br />

ducts, equipment, and architectural or structural features will be avoided. In case interferences or<br />

conflicts develop, the Engineer shall decide which work is to be relocated, regardless of which is<br />

first installed. This work shall be relocated without additional expense to the Owner.<br />

1.15 CONFLICTS WITH EXISTING PRODUCTS<br />

A. Completion of work required under this Division shall require locating products<br />

(equipment/materials) within the existing facility. It is to be understood that all conflicts and<br />

obstructions have not been completely delineated on the Drawings. Relocate such conflicting/<br />

obstructing products as required for completion of installation of work under this Division whether<br />

shown on the Drawing or not as required for good installation practices. Product relocation shall<br />

be in accordance to applicable code requirements and governing authorities and subject to the<br />

approval of the Engineer.<br />

GENERAL PROVISIONS – MECHANICAL 15010-5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.16 WORKMANSHIP<br />

A. Work shall be installed only by mechanics skilled in the particular trade and licensed as may be<br />

required.<br />

1.17 EXISTING UTILITIES AND SERVICES<br />

A. Connect to existing utilities and services as indicated on the Drawings. Utilities and services have<br />

been located as accurately as possible; however, the exact location is not guaranteed. Prior to<br />

bidding, Contractor must inspect job site conditions and determine locations as required.<br />

Variations from locations indicated on the Drawings will not be basis for additional compensation.<br />

1.18 CARE AND PROTECTION OF ROOF SYSTEM<br />

A. The Sort Building roofing system is susceptible to damage caused by excessive heat, petroleum<br />

based oil contact and sharp objects. This system must be positively protected from sparks,<br />

flames, oils and mechanical abuse. Protect the roof system from damage during the course of this<br />

work that occurs on the roof surface.<br />

1.19 STANDARDIZATION<br />

A. All similar items of equipment shall be of the same manufacturer.<br />

1.20 PRODUCT DELIVERY HANDLING AND STORAGE<br />

A. Shipping, handling, and storage of products shall be in strict accordance with the manufacturer's<br />

recommendations regarding covering, unloading and storage in clean, dry areas.<br />

B. Items damaged in shipment or during handling, storage or erection will be rejected and must be<br />

replaced at no additional compensation to the Contractor.<br />

PART 2 - PRODUCTS<br />

2.1 AS-BUILT DRAWINGS<br />

A. Maintain two sets of Contract Documents; i.e., Drawings (including the Owner insuring agency<br />

approved Drawings), Specifications, addenda, modifications, and submittals at the site in good<br />

order, and annotated daily to show all changes made during the construction process. These<br />

Drawings shall be made available for review by the Engineer upon his request. At the conclusion<br />

of the project, verify the accuracy of these Drawings and stamp each Drawing "AS-BUILT" with a<br />

stamp indicating the Contractor's name, date, and signature of a principal of the company. Deliver<br />

one set to the Owner and one set to the Engineer.<br />

B. All uncovered, charted or not charted utilities shall be exactly located on the Record Drawings by<br />

dimensions from a column or suitable building wall. Verify all inverts. Deviations greater than 1/4<br />

inch shall be recorded.<br />

GENERAL PROVISIONS – MECHANICAL 15010-6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.2 OPERATING AND MAINTENANCE MANUALS<br />

A. Provide four complete sets of operating and maintenance manuals that shall include a detailed<br />

description of each system, as well as all products furnished by the Contractor. All material<br />

contained within the operating and maintenance manuals shall be in typewritten or printed form,<br />

clearly indexed with appropriate system or equipment identification.<br />

B. The Manuals shall contain, but not be limited to, the following:<br />

1. Table of Contents<br />

I. Introduction - Explanation of the Manual and its use. Name, address and<br />

phone number of the Contractor and subcontractors.<br />

II. System (Name for applicable technical Section system)<br />

2. System Operation<br />

Description of systems<br />

Normal functional and sequential description<br />

Start-up procedures<br />

Shut-down procedures<br />

Seasonal operation and adjustment<br />

Reset, adjustment, and balancing procedures<br />

3. Maintenance<br />

Cleaning and replacement - items and procedures<br />

Lubrication<br />

Charging and filling<br />

Draining and purging<br />

System troubleshooting<br />

Instrument checking and calibration<br />

Recommended list of spare parts<br />

Schedule maintenance chart<br />

4. Listing of Equipment and Manufacturer<br />

Manufacturer's Data<br />

Equipment identification and plan mark<br />

Model number and serial number of equipment<br />

Performance data including horsepower, volts, phase and capacities.<br />

Description, literature, equipment Drawings, illustrations, certified charts and technical<br />

data.<br />

Manufacturer's operation and maintenance instruction books including troubleshooting<br />

charts.<br />

Point to point wiring diagrams of the total electrical system including field wiring and<br />

factory wiring of prewired equipment<br />

Parts list<br />

Names, addresses, and telephone numbers of recommended local repair service<br />

companies<br />

Guarantee<br />

GENERAL PROVISIONS – MECHANICAL 15010-7


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

5. Submittals<br />

6. Certifications<br />

Tests and balance reports<br />

Approvals and acceptance certifications<br />

Complete set of approval Drawings<br />

Complete set of calculations<br />

III. Section II shall be repeated for each technical Section and system provided.<br />

C. Manuals shall be in loose-leaf form and bound in a heavy binder with tabbed sectional dividers.<br />

One final copy shall be forwarded to the Engineer for review. This copy shall be retained by the<br />

Engineer. The remaining three operating manuals shall be delivered to the Owner prior to any<br />

equipment or systems being placed or left in operation and the instructions given to the Owner's<br />

personnel.<br />

2.3 INSTRUCTIONS<br />

A. Prior to acceptance, upon completion of work and tests and at a time as approved by the<br />

Engineer, the Contractor, and factory trained representatives of the equipment manufacturers shall<br />

fully instruct the Owner's personnel so that they are completely familiar with operation and<br />

maintenance of all equipment.<br />

B. During this instruction period, the Owner's personnel shall be thoroughly versed in the operation<br />

and maintenance of the mechanical systems. Emergency and safety procedures shall be<br />

emphasized. Operation of each piece of equipment shall be demonstrated. Conduct a "thumbthrough"<br />

explanation of the operation and maintenance manuals. No equipment or systems shall<br />

be placed and left in operation prior to reception of the Operation and Maintenance Manuals and<br />

the Owner's personnel receiving operating instructions.<br />

C. On completion of the instruction period, provide written verification to the Engineer as to when the<br />

instructions were given, the Owner's personnel who attended the instructions, from whom the<br />

instructions were given, description of instructions given, and that the Owner's personnel are in<br />

receipt of the maintenance manuals. This information shall be forwarded for inclusion within the<br />

operating and maintenance manuals.<br />

D. The Engineer shall be present during these instructions should he so desire.<br />

2.4 ELECTRICAL WORK<br />

A. Furnish and install motors and disconnect switches as hereinafter specified for all equipment<br />

furnished under this Division. All motors supplied under this Contract shall be inherently protected.<br />

The Division 16 Contractor shall perform all power wiring, unless otherwise specified.<br />

GENERAL PROVISIONS – MECHANICAL 15010-8


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 - EXECUTION<br />

3.1 CLEANING, PROTECTION, ADJUSTING, AND OPERATING<br />

A. At the completion of the work immediately preceding final inspection, the installation shall be<br />

thoroughly cleaned and polished. Strainers shall be removed and cleaned.<br />

B. Discoloration and damage to parts of the systems and building, its finish and furnishings, due to<br />

the Contractor's work, shall be repaired by the Contractor without cost to the Owner.<br />

C. Equipment that has become marred during shipping or installation shall be repainted or touched<br />

up.<br />

D. Protect work from damage by keeping piping secured and otherwise protected from damage.<br />

Damaged material and equipment shall be repaired or replaced by the Contractor without<br />

additional cost to the Owner.<br />

E. The Contractor is responsible for the start-up of equipment and systems and for the proper setting<br />

or adjustments of controls and equipment that the Contractor furnished and/or installed. The<br />

settings and adjustments shall conform to equipment manufacturer's recommendations,<br />

information contained on the Drawings, or in the Specifications, or to the Owner's requirements.<br />

F. After placing the systems in operation, demonstrate their performance to the satisfaction of the<br />

Engineer and/or Owner.<br />

3.2 EQUIPMENT AND SYSTEMS START-UP<br />

A. The start-up of products installed under this Division shall be by a factory trained representative of<br />

the product manufacturer who shall inspect, test, adjust, and start the product. Additionally, the<br />

Factory Trained Representative shall inspect the installation and all utilities, connections, pipe and<br />

duct arrangements and charges serving the unit and shall verify their suitability. The factory<br />

representative shall supervise the Contractor on all required modifications. A copy of this<br />

deficiency report shall be forwarded to the Engineer. The Contractor shall complete all<br />

modifications as required by the factory representative prior to final start-up. On completion of the<br />

above, the factory representative shall supervise the start-up and place the units in operation. The<br />

factory representative shall inspect and delineate all installation deficiencies and shall prepare a<br />

formal report of the suitability of the connected services and of the start up for each product. A<br />

copy of this report shall be forwarded to the Engineer. A second copy shall be placed in the<br />

Operating and Maintenance Manual.<br />

B. A factory-trained representative shall perform the above procedure for the following items:<br />

OAKH-ECR-MA012<br />

OAKH-ECR-MA013<br />

OAKH-ECR-MA014<br />

GENERAL PROVISIONS – MECHANICAL 15010-9


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.3 LOCATING PRODUCTS<br />

A. Products shall be located so that the units are accessible and that working space is<br />

available for all necessary repairs, servicing and replacements.<br />

END OF SECTION 15010<br />

GENERAL PROVISIONS – MECHANICAL 15010-10


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15012 – FED-EX FACILITY EPN (EQUIPMENT PIECE NUMBER) NUMBERING STANDARDS<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. The requirements of the Contract Forms, the Conditions of the Contract, and Division 1 shall apply<br />

to this Section, except as herein modified.<br />

B. This section describes the Fed-Ex numbering and labeling system to be used throughout the<br />

project.<br />

END OF SECTION 15012<br />

Attachment: Fed Ex EPN numbering guidelines<br />

FED-EX FACILITY EPN (EQUIPMENT PIECE NUMBER) NUMBERING STANDARDS 15012-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

FED-EX FACILITY EPN (EQUIPMENT PIECE NUMBER) NUMBERING STANDARDS 15012-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

FED-EX FACILITY EPN (EQUIPMENT PIECE NUMBER) NUMBERING STANDARDS 15012-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

FED-EX FACILITY EPN (EQUIPMENT PIECE NUMBER) NUMBERING STANDARDS 15012-5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

FED-EX FACILITY EPN (EQUIPMENT PIECE NUMBER) NUMBERING STANDARDS 15012-6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

FED-EX FACILITY EPN (EQUIPMENT PIECE NUMBER) NUMBERING STANDARDS 15012-7


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

FED-EX FACILITY EPN (EQUIPMENT PIECE NUMBER) NUMBERING STANDARDS 15012-8


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

FED-EX FACILITY EPN (EQUIPMENT PIECE NUMBER) NUMBERING STANDARDS 15012-9


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

FED-EX FACILITY EPN (EQUIPMENT PIECE NUMBER) NUMBERING STANDARDS 15012-10


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

FED-EX FACILITY EPN (EQUIPMENT PIECE NUMBER) NUMBERING STANDARDS 15012-11


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15040 – LEED REQUIREMENTS AND LEED POINTS CHECKLIST<br />

PART 1 - GENERAL<br />

The requirements of Section 15010 shall apply to this section, except as herein modified.<br />

1.1 SCOPE<br />

A. The Owner is pursuing a LEED qualified facility. This LEED-NC 2009 project checklist delineates<br />

the LEED points that are to be obtained for this project. This checklist will be made available to<br />

the contractor. This contractor shall include meeting the following delineated LEED points relative<br />

to Division 15 scope of work for this project. The contractor shall take the lead role (become the<br />

point champion) and participate in securing the respective Division 15 LEED points and provide all<br />

work necessary to meet the identified LED points for plumbing, mechanical, or the commissioning<br />

agent, where he is identified as the point champion.<br />

PART 2 - PRODUCTS<br />

PART 3 - EXECUTION<br />

3.1 LEED – NC 2009 Project Checklist<br />

END OF SECTION 15040<br />

LEED REQUIREMENTS AND LEED PIONTS CHECKLIST 15040-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15050 - BASIC MATERIALS AND METHODS<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. The requirements of Section 15010 shall apply to this Section except as herein modified.<br />

B. This Section describes the installation of piping, pipe fittings, valves, piping specialties, supporting<br />

devices, and other basic materials.<br />

1.2 RELATED WORK<br />

A. Provide excavation and backfill in accordance with the requirements of Division 2.<br />

B. Provide utility trenching, backfilling and compacting in accordance with the requirements of<br />

Division 2.<br />

C. Provide pumping and shoring in accordance with the requirements of Division 2.<br />

D. Provide concrete in accordance with the requirements of Division 3.<br />

E. Site utility piping is specified in Division 2.<br />

1.3 QUALITY ASSURANCE<br />

A. Refer to Specification Section 15010, GENERAL PROVISIONS - MECHANICAL, paragraph<br />

“CODES AND STANDARDS”.<br />

B. The requirements of the applicable Sections of ANSI B31, "Pressure Piping," shall be considered<br />

as minimum requirements governing fabrication, installation, and support of piping systems except<br />

where more specific or stringent requirements are specified or shown on the Drawings.<br />

C. Prior to starting piping installation work, the following shall be completed:<br />

1. Set a reference datum, in the form of a surveyor's benchmark, for installation of all<br />

material and equipment requiring grading and for elevation locations. The elevation of<br />

such benchmark shall be set by the Contractor and checked by the Owner's<br />

Representative. The exact location of the datum shall be as established by the Owner's<br />

Representative. The Engineer shall be informed in writing by the Contractor of the<br />

location and elevation of this datum.<br />

2. Verify the existing inverts of all piping connections. Should there be any discrepancy<br />

between the Drawings and actual field conditions, the Contractor shall immediately notify<br />

the Owner's Representative in writing.<br />

D. This requirement may be eliminated if and only if such a usable datum for building construction is<br />

provided by Others and the Contractor receives written permission by the Engineer.<br />

BASIC MATERIALS AND METHODS 15050-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.4 INDEX OF SPECIFIED PRODUCTS AND SUBMITTAL REQUIREMENTS<br />

A. The following is a list of Products specified within this Section. Provide submittals to the Engineer<br />

for review in accordance with requirements established within Section 01300 for only those<br />

Products indicated.<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

Pipe NO<br />

Valves NO<br />

Strainers NO<br />

Branch Connections NO<br />

Pressure Gauge NO<br />

Thermometer NO<br />

Pipe Hangers and Supports NO<br />

Beam Clamps and Attachments NO<br />

Sleeves NO<br />

Escutcheon Plates NO<br />

Dielectric Unions NO<br />

Access Panels NO<br />

Fire-Resistive Silicone Foam and Sealant NO<br />

Treated Wood Blocking NO<br />

Sealants NO<br />

Painting NO<br />

Nameplates NO<br />

Concrete and Concrete Reinforcement NO<br />

Equipment Pads NO<br />

Miscellaneous Steel NO<br />

Motors NO<br />

1.5 PRODUCT DELIVERY, HANDLING, AND STORAGE<br />

A. Refer to Section 15010, GENERAL PROVISIONS<br />

BASIC MATERIALS AND METHODS 15050-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 – PRODUCTS<br />

2.1 PIPE SPECIFICATIONS<br />

A. Piping shall be as delineated. Applications shall be as outlined in subsequent sections of these<br />

Specifications.<br />

Pipe Specification No. 1<br />

DESIGN PRESSURE - 240 psig<br />

MAXIMUM DESIGN TEMPERATURE - 200 deg F<br />

PIPE - Type L hard drawn seamless copper ASTM B88.<br />

JOINTS - Soldered using 95-5 lead-free solder or equal.<br />

SOLDER CONTAINING LEAD SHALL NOT BE PERMITTED.<br />

FITTINGS - Wrought copper solder joint, ANSI B16.22; or cast bronze solder joint, ANSI B16.18.<br />

Pipe Specification No. 3<br />

DESIGN PRESSURE - Gravity<br />

MAXIMUM DESIGN TEMPERATURE - 180 deg F<br />

PIPE and FITTINGS - Service weight cast iron soil pipe, and fittings; tar coated inside and outside.<br />

ASTM A74.<br />

JOINTS - Above and below ground joints shall be neoprene compression gasket, Tyler Tyseal or<br />

equal. Above ground concealed joints may be no hub.<br />

Pipe Specification No. 4<br />

DESIGN PRESSURE - Gravity<br />

MAXIMUM DESIGN TEMPERATURE - 180 deg F<br />

PIPE - Type DWV hard temper seamless copper type ASTM B306.<br />

JOINTS - Soldered using 95-5 lead-free solder.<br />

SOLDER CONTAINING LEAD SHALL NOT BE PERMITTED.<br />

FITTINGS - Cast bronze solder joint drainage, ANSI B16.23; or wrought copper solder joint<br />

drainage, ANSI B16.29.<br />

Pipe Specification No. 5<br />

DESIGN PRESSURE - Gravity<br />

PIPE - Schedule 40 galvanized steel ASTM A53 or A106, Grade A or B.<br />

JOINTS - Threaded<br />

FITTINGS - 4 inch and smaller - Standard weight galvanized cast iron screwed drainage type;<br />

ANSI B16.12, ASTM A126.<br />

Pipe Specification No. 7<br />

DESIGN PRESSURE – Gravity<br />

PIPE – Schedule 40 Polyvinyl chloride (PVC) Plastic D.W.V.; ASTM D2665, ASTM D1785.<br />

JOINTS – Solvent cemented; ASTM D2564.<br />

FITTINGS – Schedule 40 Polyvinyl chloride (PVC) Plastic D.W.V.; ASTM D2466.<br />

NOTE: PVC PIPING SHALL NOT BE INSTALLED WITHIN AIR PLENUMS.<br />

BASIC MATERIALS AND METHODS 15050-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.2 VALVES<br />

Pipe Specification No. 8<br />

DESIGN PRESSURE - 150 psig<br />

MAXIMUM DESIGN TEMPERATURE - 350 deg F<br />

PIPE - Schedule 40 black steel ASTM A53 or A106, Grade A or B.<br />

2 INCH AND SMALLER:<br />

JOINTS - Threaded or socket welded, or butt-welded<br />

FITTINGS - Threaded: 150 psig W.S.P., 300 psig W.O.G. black malleable iron; ANSI B16.3,<br />

ASTM A197. Socket Welded: 3000 psig forged steel; ANSI B16.11.<br />

2-1/2 INCH AND LARGER:<br />

JOINTS - Butt-welded and flanged.<br />

FITTINGS - Butt-welded standard weight seamless steel ANSI B16.9, ASTM A234. 150 psig<br />

forged steel flange; ANSI B16.5, ASTM A181.<br />

Pipe Specification No. 13<br />

DESIGN PRESSURE - 330 psig<br />

MAXIMUM DESIGN TEMPERATURE - 200 deg F PIPE - Type K hard drawn seamless copper;<br />

ASTM B88.<br />

JOINTS - Soldered using 95/5 lead-free solder or equal.<br />

SOLDER CONTAINING LEAD SHALL NOT BE PERMITTED.<br />

FITTINGS - Wrought copper solder joint, ANSI B16.22 or cast bronze solder joint, ANSI B16.18.<br />

A. Valves shall conform to the Specifications for the services listed. Valves shall be of single<br />

manufacturer if possible. Packings, gaskets, discs, seats, diaphragms, joint compounds, and<br />

lubricants, shall conform to recommendations of the valve manufacturer for the service intended.<br />

Application of these valves shall be as outlined in subsequent sections of these Specifications.<br />

B. Provide 1 operating wrench for every 10 valves (minimum of 2) not equipped with hand wheels or<br />

levers.<br />

2.3 GATE VALVE:<br />

GA-1<br />

SIZE - 2 inch and smaller.<br />

PRESSURE - 125 psig W.S.P., 200 psig W.O.G.<br />

CONNECTION - Threaded.<br />

MATERIAL - Bronze.<br />

MISCELLANEOUS - Rising stem, solid wedge disc, union bonnet.<br />

MFR. & MODEL NO. - Stockham B-105, Lunkenheimer 3127, Crane 428-UB, Jenkins 47-U.<br />

SIZE - 2-1/2 to 12 inch.<br />

GA-2<br />

PRESSURE - 125 psig W.S.P., 200 psig W.O.G.<br />

CONNECTION - Flanged.<br />

MATERIAL - Iron.<br />

MISCELLANEOUS - Bronze trimmed, solid wedge gate, OS&Y.<br />

MFR. & MODEL NO. - Nibco F-617-0, Jenkins 651-C, Lunkenheimer 1430, Crane 465 1/2.<br />

BASIC MATERIALS AND METHODS 15050-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

GLOBE VALVE:<br />

GL-1<br />

SIZE - 2 inch and smaller.<br />

PRESSURE - 150 psig W.S.P., 300 psig W.O.G.<br />

CONNECTION - Threaded.<br />

MATERIAL - Bronze.<br />

MISCELLANEOUS - Union bonnet, renewable disc.<br />

MFR. AND MODEL - Nibco T-235, Jenkins 546-P, Crane 14-1/2 P, Lunkenheimer LQ-600.<br />

GL-2<br />

SIZE - 2-1/2 inch to 10 inch.<br />

PRESSURE - 125 psig W.S.P., 200 psig W.O.G.<br />

CONNECTION - Flanged.<br />

MATERIAL - Iron.<br />

MISCELLANEOUS - Bronze trim, yoke bonnet, OS&Y.<br />

MFR. AND MODEL - Nibco F-718-B, Jenkins 613, Crane 351.<br />

2.4 BALL VALVE:<br />

BA-1<br />

SIZE - 2 inch and smaller.<br />

PRESSURE - 125 psig W.S.P., 400 psig W.O.G.<br />

CONNECTION - Threaded.<br />

MATERIAL - Bronze.<br />

MISCELLANEOUS - Teflon seats, bronze ball, conventional port, 2-piece body.<br />

MFR. AND MODEL - Nibco T-580, Crane 9301, Stockham S-214.<br />

2.5 PLUG VALVE:<br />

PL-1<br />

SIZE - 2 inch and smaller.<br />

PRESSURE - 200 psig W.O.G.<br />

CONNECTION - Threaded.<br />

MATERIAL - Semi-steel.<br />

MISCELLANEOUS - Round port, full pipe area.<br />

MFR. AND MODEL - Resun D-450, or equal.<br />

SIZE - 2-1/2 inch and larger.<br />

PL-2<br />

PRESSURE - 200 psig W.O.G.<br />

CONNECTION - Flanged.<br />

MATERIAL - Semi-steel.<br />

MISCELLANEOUS - Round port, full pipe area.<br />

MFR. AND MODEL - Resun D-451, or equal.<br />

BASIC MATERIALS AND METHODS 15050-5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.6 CHECK VALVE:<br />

CK-1<br />

SIZE - 2 inch and smaller.<br />

PRESSURE - 125 psig W.S.P., 200 psig W.O.G.<br />

CONNECTION - Threaded.<br />

MATERIAL - Bronze.<br />

MISCELLANEOUS - Horizontal swing check, renewable seat and disc, threaded cap.<br />

MFR. AND MODEL - Stockham B-319, Nibco T-413, Crane 37, Lunkenheimer 2144.<br />

CK-2<br />

SIZE - 2-1/2 inch and larger.<br />

PRESSURE - 125 psig W.S.P., 200 psig W.O.G.<br />

CONNECTION - Flanged.<br />

MATERIAL - Iron.<br />

MISCELLANEOUS - Horizontal swing check, renewable seat and disc, bronze trim, bolted cap.<br />

MFR. AND MODEL - Nibco F-918-B, Jenkins 624-C, Crane 373, Lunkenheimer 1790.<br />

2.7 STRAINERS<br />

A. Strainers shall conform to the Specifications for the services listed. Strainers shall be of a single<br />

manufacturer if possible. Application of these strainers shall be as outlined in subsequent sections<br />

of these Specifications.<br />

B. Provide pipe nipple with globe valve (GL-1) or ball valve (BA-1) for blowing down of strainer<br />

screen.<br />

C. Pipeline strainers shall be Y-pattern type (unless otherwise noted) having monel screens with<br />

perforations as follows:<br />

Sizes 2 inch and under - 20 mesh<br />

Sizes 2-1/2 inch to 3 inch - 3/64 inch<br />

Sizes 4 inch and larger - 1/8 inch mesh<br />

Strainer mesh for steam line strainers shall be 60/100<br />

SIZE - 2 inch and smaller.<br />

ST-1<br />

PRESSURE - 125 psig W.S.P., 200 psig C.W.P.<br />

CONNECTION - Threaded.<br />

MATERIAL - Iron.<br />

MISCELLANEOUS - Y-type.<br />

MFR. AND MODEL - Warren Webster Series 78, Crane 988-1/2, Metraflex Style S, Armstrong,<br />

Mueller Steam Specialties.<br />

BASIC MATERIALS AND METHODS 15050-6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

ST-2<br />

SIZE - 2-1/2 inch and larger.<br />

PRESSURE - 125 psig W.S.P., 175 psig W.O.G.<br />

CONNECTION - Flanged.<br />

MATERIAL - Iron.<br />

MISCELLANEOUS - Y-type.<br />

MFR. AND MODEL - Warren Webster Series 78, Crane 989-1/2, Metraflex Style M-1, Armstrong,<br />

Mueller Steam Specialties.<br />

2.8 BRANCH CONNECTIONS<br />

A. Branch connections shall be made with standard fittings of the type required for the service unless<br />

otherwise specified or detailed.<br />

2.9 PRESSURE GAUGES<br />

A. Pressure gauges shall have a range as required for specific application, normal operation in<br />

middle 2/3 of scale, not less than 4-1/2 inch dia. propylene liquid filled, cast aluminum case, 1<br />

percent accuracy and provided with gauge cock and pressure snubber. When connected to<br />

pumps for measurements of heads, gauges shall be calibrated in psig and feet water. Pressure<br />

gauges shall be liquid filled and provided with snubbers.<br />

B. Provide acrylic plastic window.<br />

C. Gauge shall be Trerice 450 Series or similar by Weksler or U.S. Gauge.<br />

2.10 THERMOMETER<br />

A. Thermometer shall be of the separable well, adjustable angle type with vertical scale, clear acrylic<br />

plastic window, red reading mercury tube, 9 inch cast aluminum case with polished stainless steel<br />

front, and white face with black scale markings. Brass stem 3/4 inch N.P.T., 3-1/2 inches long.<br />

Install thermometers in separate socket filled with non-solidifying heat conductive paste.<br />

Thermometers for ducts shall be of the same general design, but equipped with flange for duct<br />

insertion.<br />

Cold Water: 0 - 100 deg F Range.<br />

Hot Water: 30 - 240 deg F Range.<br />

B. Thermometer shall be Trerice type A-405 or similar by Taylor, Weksler, or U.S. Gauge.<br />

2.11 PIPE HANGERS AND SUPPORTS<br />

A. Provide and install pipe hangers and supports.<br />

B. Chain, perforated and flat steel strip hangers shall not be acceptable. Clevis type hangers shall be<br />

used with sway bracing provided to minimize vibration.<br />

BASIC MATERIALS AND METHODS 15050-7


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

C. Hangers provided for insulated lines shall be sized for the outside diameter of the applied<br />

insulation. Provide temporary wooden blocks, properly sized for the insulation thickness, which<br />

will accurately center the pipe in the hanger and enable the insulation to be applied without<br />

disturbing hanger settings.<br />

D. Black steel hangers and supports shall be protected from corrosion by painting with suitable<br />

coating.<br />

E. Hangers - Insulated Piping - Hangers used with insulated piping shall be sized to accommodate<br />

the pipe and insulation, and shall have a support shield, as specified in SECTION 15250 -<br />

INSULATION, to prevent the hanger from compressing the insulation. Hanger shall be clevis type<br />

with rod and double nuts and washers. Hangers shall be black, Anvil Figure 260, or similar by B-<br />

Line or Michigan Hanger.<br />

F. Hangers - Bare Ferrous Piping - Hangers for bare ferrous pipe shall be the clevis type with rod and<br />

double nuts and washers. Hanger shall be black, Anvil Figure 260, or similar by B-Line or<br />

Michigan Hanger.<br />

G. Hangers - Bare Copper Piping - Hangers for bare copper pipe shall be clevis type with rod and<br />

double nuts and washers, and shall be copper plated. Hanger shall be Anvil Figure CT-65 or<br />

similar by B-Line or Michigan Hanger.<br />

H. Vertical piping shall be supported and laterally braced in intervals not exceeding 15 feet. Support<br />

vertical piping with clamp installed below coupling or hub. Clamp assembly shall be black, Anvil<br />

Figure 138 R (Non-Insulated Ferrous Pipe, 3/8 - 3 inch), black, Anvil Figure 261 (Insulated or Non-<br />

Insulated Ferrous Pipe, 3/4 - 20 inch), copper plated Anvil Figure CT-122 R (Copper Tubing, 1/2 -<br />

2 inch), copper plated Anvil Figure CT-121 (Copper Tubing, 1/2 -4 inch), or similar by B-Line.<br />

2.12 BEAM CLAMPS AND ATTACHMENTS<br />

A. Beam clamps for pipe sizes 3 inch and smaller - Clamps for attachment to I-beam or steel joists<br />

shall be malleable iron C-clamps with hardened steel cup point set screw, locknut and retaining<br />

clip (I-beam clamp). Clamp shall be Grinnell Figure 86 (I-beam clamp), Figure 93 or 94 (steel joist)<br />

or similar by Michigan Hanger.<br />

B. Beam clamps for pipe sizes 4 inch and larger - Clamps for attachment to I-beam or steel joists<br />

shall be malleable iron jaw steel tie rod, nuts and washer. Clamp shall be Grinnell Figure 228,<br />

229, or 292.<br />

C. Fastening devices for material other than steel beams or joists shall be of equal quality and<br />

construction.<br />

D. Provide alternate means of attachment for tube steel building construction.<br />

2.13 SLEEVES<br />

A. Sleeves shall be standard weight galvanized steel pipe with welded anchor lugs.<br />

2.14 ESCUTCHEON PLATES<br />

A. Galvanized escutcheons or plates shall be securely fastened around pipes that are exposed where<br />

they pass through wall, ceilings, or floors.<br />

BASIC MATERIALS AND METHODS 15050-8


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.15 DIELECTRIC UNIONS<br />

A. Isolate connections of dissimilar metals and above grade piping from below slab or grade piping<br />

with insulating dielectric connections. Dielectric connections shall also be furnished for joining<br />

similar metals in order to isolate cathodically protected pipelines from adjoining pipe sections.<br />

Such joints, including dielectric material, shall be rated to withstand the temperature, pressure and<br />

other characteristics of the service for which it is to be used, including the testing pressure.<br />

B. Screwed joints shall be made with insulating unions as manufactured by EPCO, or similar by<br />

Stockham.<br />

C. Flanged joints shall be made with insulating gaskets, as manufactured by Duriron Co. ("task time"<br />

insulating gaskets) and bolt sleeves and washers by E.I.DuPont de Nemours & Co. ("Teflon"), or<br />

equal.<br />

2.16 ACCESS PANELS<br />

A. Provide access panels of sufficient size to allow for the adjustment, repair, or replacement of all<br />

equipment, such as valves, balancing valves, control valves, air vents, strainers, traps, expansion<br />

joints, and shock absorbers. Minimum size shall be 12 inch x 12 inch. Access panels shall be<br />

installed at all locations where equipment is concealed. Panel finish shall match the finish of the<br />

adjoining surface.<br />

B. Provide spanner head cam latch with 2 wrenches per 10 panels.<br />

C. Access panels in plaster surfaces shall be Style K, panels in masonry walls shall be Style M each<br />

as manufactured by Inryco- Milcor, or similar by Krueger Manufacturing Co.<br />

2.17 FIRE-RESISTIVE SILICONE FOAM AND SEALANT<br />

A. Fire-resistive silicone foam shall be a FM and UL approved two-part, field mixed, expanding<br />

silicone foam that will cure at room temperature to a flexible fire resistive foam. Foam material<br />

shall be Dow Corning 2001 as manufactured by Dow Corning <strong>Corporation</strong>, Midland, Michigan.<br />

B. Sealant for use with fire-resistant foam shall be Dow Corning 2000 sealant also manufactured by<br />

Dow Corning <strong>Corporation</strong>.<br />

BASIC MATERIALS AND METHODS 15050-9


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.18 TREATED WOOD BLOCKING<br />

A. Treated wood blocking shall be Southern Pine, kiln dried to a maximum moisture content of 19%<br />

(after treatment), and shall be pressure impregnated with chromated copper arsenate (CCA) at the<br />

rate of .40 lbs/C.F. Process shall be Wolmanized (CCA) as manufactured by The Koppers<br />

Company, Inc., Pittsburgh, PA, or equal. Preservatives shall meet AWPA Standard P-5 and<br />

Federal Standard TT-W-550. The treating process and results thereof shall meet Federal Spec.<br />

TT-W-571, AWPA Commodity Standards as applicable, and American Wood Preservers Bureau<br />

Standard LP-22.<br />

2.19 SEALANTS<br />

A. Sealants shall be General Electric <strong>Construction</strong> 1200 Sealant, or equal.<br />

2.20 PAINTING<br />

A. After work is complete, the Contractor shall repaint or touch-up equipment supplied under this<br />

Contract that has become marred during shipment or due to the work of this or any other<br />

Contractor. Touch-up paint shall match original.<br />

2.21 NAMEPLATES<br />

A. Equipment installed under this Contract shall have a permanently attached nameplate<br />

(identification tag) affixed to the equipment. The tag shall be constructed of metal with indented<br />

lettering and attached to the equipment via sheet metal screws or of engraved laminated phenolic<br />

consisting of two outer layers of white phenolic and an inner layer of black engraved to the inner<br />

layer and epoxy cemented to the equipment. Pressure sensitive labels shall not be approved.<br />

The nameplate shall contain the following minimum applicable information: unit identification tag<br />

number, manufacturer, manufacturer's model number, voltage, phase, horsepower, and capacity.<br />

2.22 CONCRETE AND CONCRETE REINFORCEMENT<br />

A. Provide concrete and concrete reinforcement as specified in Division 3.<br />

2.23 EQUIPMENT PADS<br />

A. Provide equipment pads for floor-mounted equipment provided under this Division. Pads shall be<br />

4" high, 2" longer, and 2" wider than the supported equipment. Pads shall be constructed of castin-place<br />

concrete with 6 x 6 10/10 welded wire mesh reinforcing. Edges shall be chamfered unless<br />

otherwise noted. Equipment pads shall be level.<br />

2.24 MISCELLANEOUS STEEL<br />

A. Provide miscellaneous steel shown on the Drawings or required for proper support of equipment or<br />

materials.<br />

2.25 MOTORS<br />

A. Motors 1 HP and up shall have a 1.15 service factor. Motors under 1 HP shall have a 1.25 service<br />

factor. 120V motors 1/6 HP and smaller shall be inherently protected. Minimum motor efficiency,<br />

BASIC MATERIALS AND METHODS 15050-10


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 - EXECUTION<br />

3.1 PIPE INSTALLATION<br />

unless otherwise superceded by a more stringent local code requirement, shall be in accordance<br />

with the Federal Energy Policy Act (EPAct) as follows:<br />

Open Enclosed<br />

HP Motors Motors<br />

1.0 82.5 82.5<br />

1.5 84.0 84.0<br />

2.0 84.0 84.0<br />

3.0 86.5 87.5<br />

5.0 87.5 87.5<br />

7.5 88.5 89.5<br />

10.0 89.5 89.5<br />

15.0 91.0 91.0<br />

20.0 91.0 91.0<br />

25.0 91.7 92.4<br />

30.0 92.4 92.4<br />

40.0 93.0 93.0<br />

50.0 93.0 93.0<br />

60.0 93.6 93.6<br />

75.0 94.1 94.1<br />

100.0 94.1 94.5<br />

150.0 94.5 95.0<br />

200.0 95.0 95.0<br />

A. Carefully follow the Drawings in laying out and installing work.<br />

B. Pipe, fitting, valves, equipment and accessories shall be carefully inspected for defects in<br />

workmanship prior to installation. Items found unsuitable, cracked, or otherwise defective shall be<br />

rejected and removed from the jobsite. Pipe, fittings, valves and equipment shall have factoryapplied<br />

markings, stampings, or nameplates with sufficient data for identification to determine their<br />

conformance with specified requirements.<br />

C. Changes in size and direction shall be made only with fittings. Long radius elbows shall be used<br />

where possible to reduce pressure drops unless otherwise specified. Pipe bends shall not be<br />

used.<br />

D. Changes in pipe size shall be made with reducer or increaser fittings to provide smooth transition.<br />

E. Sort Building: Completion of work under this Division shall require shutdown of existing systems<br />

or portions of existing systems. After installation of new work is completed, this Contractor shall<br />

restore service and put equipment (new and existing) into service and operation.<br />

F. Unless otherwise indicated, install supply piping, including shut-off valves and strainers, to coils,<br />

pumps and other equipment at line size with reduction in size being made only at inlet to<br />

equipment, control valve, or pump. Install supply piping from outlet of control valves at full size of<br />

BASIC MATERIALS AND METHODS 15050-11


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

connection to equipment served. Install piping, check valves, strainers, and shut-off valves in<br />

equipment outlet or return lines beyond dirt pockets the size of the equipment connection.<br />

G. Install bell and spigot pipe, such that spigot ends point in direction of flow.<br />

H. Branch take-offs shall be from top of mains or headers at either 90 or 45-degree angle above the<br />

horizontal plane for gas, steam, or airlines, and from the bottom, or 45-degree angle below the<br />

horizontal plan for liquids. Top branch take-offs for liquids shall be allowed for non-circulating<br />

liquids (potable water) and for recirculating liquids if branch contains air vents.<br />

I. Where galvanizing has been burned off due to welding, clean surfaces and paint with one coat of<br />

rust inhibiting metal primer, and when dry, one coat of zinc rich paint.<br />

J. Installed pipe shall be new and shall be straight, true, and free from defects. Pipe shall be reamed<br />

out full size before erection. Remove all scale prior to assembly. Pipe and tubing shall be cut<br />

accurately to measurements established at the site and shall be worked into place without<br />

springing or forcing. Particular care shall be taken to avoid creating, even temporarily, undue<br />

loads, forces or strains on valves, equipment or building elements with piping connections or<br />

piping supports.<br />

K. Piping shall be installed with sufficient flexibility to adequately provide for expansion and<br />

contraction due to temperature fluctuation inherent in its operation.<br />

L. Care shall be taken to insure that bracing and supports will not restrain expansion and contraction<br />

nor set up excessive stresses at joints and at equipment.<br />

M. Provide flanged connections or unions at each piece of equipment so it can be easily removed for<br />

service without disturbing the piping system.<br />

N. Unless noted otherwise, exposed vertical piping shall be installed perfectly plumb.<br />

O. No more than 3/16 inch additional metal shall be deposited on a weld. Wherever leaks manifest<br />

themselves in welded piping, the weld metal shall be ground out to parent metal and the joint<br />

rewelded with no more than 3/16 inch excess metal deposited. After welding, piping shall be<br />

tested as elsewhere specified.<br />

P. No piping shall be run concealed in walls or partitions, nor underground nor under the floor, except<br />

as shown. Where pipe passes through building structure, pipe joints shall not be concealed, but<br />

located where they may be readily inspected.<br />

Q. Pipes to be insulated shall be run as shown and as required with sufficient clearance to permit<br />

application of insulation.<br />

R. Burrs on the pipe due to cutting or other causes shall be completely removed by reaming prior to<br />

erection.<br />

S. Solder joints shall be made with soft solder filling the entire void between the tube and fitting, and<br />

filling the solder hole in the valves and fittings. Flux shall be used to insure that an intimate bond<br />

of solder appears. Solder containing lead shall not be permitted.<br />

BASIC MATERIALS AND METHODS 15050-12


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

T. Screw joints shall be made with uniform tapered threads properly cut with sharp clean dies. Screw<br />

joints shall be made with a thread compound suitable for the fluid involved. Threads of fittings<br />

shall not be coated with compound.<br />

U. Flanged joints shall be used only where necessary for normal maintenance and where required to<br />

match valves and equipment. Flanges shall be faced true and made up perfectly square and tight.<br />

V. Welded joints shall be made only by welders thoroughly experienced in welding on pressure piping<br />

systems and licensed as required by the Owner's insuring company and all other governing<br />

authorities. Welded joints, if made without backing rings, shall be made in such a manner that the<br />

inside of the pipe is free of welding slag, scales and drippings. Contractor shall have welds<br />

inspected by the inspector for the insurance company, or the governing authority and accepted by<br />

them. Costs involved for such inspections shall be a part of this Contract.<br />

W. Surface for welding shall be cleaned and free from paint, oil, rust, and other foreign matter.<br />

Surfaces to be welded shall be aligned as accurately as is practical within existing commercial<br />

tolerances.<br />

X. Gaskets, packing and thread compounds shall be suitable for the fluid for which they are used.<br />

Y. Mitering of pipe to form elbows, notching straight runs to form full sized tees, or any similar<br />

construction shall not be used. Welding small lines into large ones shall not be permitted.<br />

Z. Adequate vents and drains shall be provided as required for proper operation.<br />

AA. Piping shall be run as shown and detailed on the plans, care being taken to avoid interference with<br />

other piping, conduit or other obstruction. Except where specifically shown otherwise on the<br />

Drawings, piping shall run straight, true and parallel to wall and ceilings with a minimum of offsets.<br />

Use full and double lengths of pipe wherever possible.<br />

BB. To avoid loss of time, damage to equipment, and start-up difficulties, each section of pipe, fitting<br />

and valves shall be thoroughly cleaned and positively free of all foreign matter before erection.<br />

CC. Open ends of mains shall be plugged or capped at all times except when actual work is being<br />

performed on that area. Lines shall not be left open where foreign matter might accidentally enter<br />

pipe.<br />

DD. Solder joints shall be made with soft solder filling the entire void between the tube and fitting, and<br />

filling the solder hole in the valves and fittings. Flux shall be used to insure that an intimate bond<br />

of solder appears. Solder containing lead shall not be permitted.<br />

EE. Where permanent strainers are not shown, temporary strainers may be required for use during the<br />

start-up period. Contractor shall furnish and install all temporary strainers as required to protect<br />

equipment from sediment and debris during initial start-up. No equipment shall be damaged<br />

during the warranty period by debris transported through the piping system. Strainers shall be free<br />

of dirt and debris at the time of Owner occupancy.<br />

3.2 PIPE SLOPE<br />

A. Soil and waste sanitary, piping shall pitch according to inverts shown on the Drawings. Where no<br />

inverts are indicated, drainage lines shall pitch a minimum of 1/4" per foot in the direction of flow.<br />

BASIC MATERIALS AND METHODS 15050-13


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Piping not specifically mentioned above shall be graded not less than 1/4" in 10 feet.<br />

C. Piping shall be set to within 1/4" of the inverts as shown on the Drawings.<br />

D. Inverts noted on the Drawings shall be field verified by the Contractor and marked accordingly on<br />

the "As-built" Drawings.<br />

3.3 HANGERS AND SUPPORTS<br />

A. Requirements of the applicable sections of ANSI B31 "Pressure Piping" shall be considered as<br />

minimum requirements governing fabrication, installation, and support of piping systems. Provide<br />

seismic restraints as required.<br />

B. Piping and piping connected equipment, including valves, strainers and other specialties and<br />

accessories, shall be supported directly from the facility structure and in a manner that will not<br />

result in excessive stress, deflection, swaying, sagging, or vibration in the piping or in the building<br />

structure either during erection, cleaning, testing, or normal operation of the systems. Piping shall<br />

not be so restrained as to cause it to snake or buckle between supports or anchors, or to prevent<br />

proper movement due to expansion and contraction. Piping shall be supported at equipment and<br />

valves such that they can be disconnected and removed without further supporting the piping.<br />

Piping shall not introduce strains and distortion to the connected equipment.<br />

C. Hangers and supports shall be installed complete, including locknuts, clamps, rods, bolts,<br />

couplings, swivels, inserts, and required accessory items. Hangers for horizontal piping shall have<br />

adequate means of vertical adjustment for proper alignment of pipe, and shall be provided with<br />

locknuts. Hangers, anchors, and fittings shall be of materials compatible with that of the pipe in<br />

order to prevent corrosion. Hangers and supports in direct contact with copper tubing shall be<br />

copper plated or plastic coated.<br />

D. Coordinate the location and method of support of the piping system with that of installation under<br />

other bid packages and sections of the Specification.<br />

E. Support piping in such a manner as to impose no eccentric loading on building structural<br />

members. Attachment at building structural members shall be made only at panel points. Support<br />

piping running horizontally and parallel with bar joists by trapeze type hangers attached to top<br />

chord of bar joists. Support piping running horizontally through or under bar joists and<br />

perpendicular to bar joists from top chord of bar joists.<br />

F. The loading of hangers and supports shall in no case exceed the manufacturer's recommended<br />

maximum load.<br />

G. Pipe hangers and supports shall be spaced as shown on the following schedule:<br />

Maximum Hanger Spacing<br />

Copper<br />

Size Steel Pipe Steel Pipe Tube<br />

(water) (steam/air) (water)<br />

1/2" 7ft 7ft 5ft<br />

3/4" 7ft 7ft 5ft<br />

1" 7ft 7ft 6ft<br />

1-1/4" 7ft 7ft 7ft<br />

BASIC MATERIALS AND METHODS 15050-14


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1-1/2" 9ft 9ft 8ft<br />

2" 10ft 10ft 8ft<br />

2-1/2" 11ft 10ft 9ft<br />

3" 12ft 10ft 10ft<br />

4" 13ft 10ft 10ft<br />

6" 13ft 10ft 10ft<br />

8" 13ft 10ft 10ft<br />

10" 13ft 10ft 10ft<br />

12" 13ft 10ft 10ft<br />

The minimum rod diameters shall be as scheduled below:<br />

Nominal Size (inch)<br />

Minimum Rod Diameter<br />

3 and smaller 3/8<br />

4 - 6 1/2<br />

8 5/8<br />

10 3/4<br />

12 7/8<br />

Rod Diameter (inch)<br />

H. Provide additional supports where pipe changes direction, adjacent to valves and strainers, at<br />

equipment connections, heavy fittings and accessories. Maximum hanger spacing for cast iron<br />

soil pipe shall be 10 feet for 10 foot lengths of pipe. Provide at least one hanger adjacent to each<br />

joint in cast iron soil pipe and grooved end steel pipe with mechanical couplings. Unless otherwise<br />

indicated on the Drawings, support vertical pipe with riser clamps installed below hubs, couplings,<br />

or lugs welded to the pipe.<br />

I. Hanger spacing shall be reduced so as not to exceed the maximum recommended loading by the<br />

hanger or pipe manufacturer.<br />

3.4 VALVES AND STRAINERS<br />

A. If space permits, install valves with stems horizontal in a uniform direction or extended vertically<br />

upward unless shown otherwise. Valves shall be installed in accessible locations for operation as<br />

well as for repair or replacement.<br />

3.5 BEDDING AND PIPE LAYING<br />

A. Pipes shall be laid true to the lines and grades established by the Engineer, called for on the<br />

Drawings, and properly bedded. Slope shall be in accordance with the inverts shown on the<br />

Drawings. Should grade adjustments appear necessary due to field conditions, notify the<br />

Engineer and await the Engineer's direction before proceeding with the work. Piping that has its<br />

alignment or grade disturbed after laying shall be taken up, re-laid and re-jointed. The interior of<br />

pipes shall be kept clean of foreign matter during laying operations. Under no circumstances shall<br />

pipe be laid in water. Pipe shall not be laid when trench conditions or the weather is unsuitable in<br />

the opinion of the Owner's Representative. Every precaution shall be taken to obtain water-tight<br />

construction. Pipe joints and other appurtenances shall be made in such a manner as to minimize<br />

infiltration.<br />

BASIC MATERIALS AND METHODS 15050-15


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Extreme care shall be taken in pipe laying to provide proper support for the full length of the barrel<br />

of the pipe. Bedding shall be provided by mechanical excavation carried to a point 6 inches below<br />

invert grade, and the trench bottom carefully backfilled with gravel so that when the pipe is laid to<br />

the proper invert grade, the backfill will provide circumferential support for the bottom one-half of<br />

the barrel of the pipe.<br />

C. Pipe shall be inspected and both ends cleaned before being lowered into the trench. Unless<br />

otherwise specified, the pipe shall be laid at constant slope from manhole to manhole. Care shall<br />

be taken to lay the pipe to true lines and grades. Care must be taken to fit the joints together<br />

properly so that the centers of the pipes shall be in one and the same straight line and so as to<br />

give an opening of even thickness all around between spigot and socket.<br />

D. Whenever pipe is to be laid where rock is excavated, the rock shall be removed as specified. The<br />

bottom of the ditch will then be raised to proper grade by backfilling with 3/4 inch crushed stone<br />

(compacted).<br />

E. Embedment materials shall be Class I material as listed under USCA Soil Classification System<br />

(FHA Bulletin No. 373 or ASTM D2487).<br />

3.6 SLEEVES<br />

A. Provide sleeves for pipes passing through floors, walls, partitions, slabs, grade beams, and<br />

foundations.<br />

B. Layout, size, and locate sleeves such that they be set and installed prior to pouring concrete, or<br />

when masonry is being constructed. In the event sleeves must be placed after floor, wall partition,<br />

or foundation has been constructed, submit in writing to and obtain approval from the Engineer on<br />

location, quantity, and proposed method of core drilling and installing. Cost of core drilling and<br />

installation shall be under this Contract. Core drilled openings above grade, in solid concrete need<br />

not be sleeved, but must be clean and neat without cracking or spalling.<br />

C. Horizontal sleeves through walls, grade beams, foundations, and partitions shall be flush with<br />

finished wall faces. Vertical sleeves through floors shall extend 2 inches above finished floor and<br />

be flush on ceiling or under side.<br />

D. Size sleeves such that internal diameter is a minimum of 2 inches larger than O.D. of bare pipe for<br />

uninsulated lines and 2 inches larger than O.D. of insulation and jacket for insulated lines. Center<br />

pipes in sleeves. Sleeves in pits or below grade shall be painted or coated with one coat of coal<br />

tar pitch paint or equivalent.<br />

E. On lines passing through floors, slabs, walls, grade beams, or foundations at or below grade and<br />

in pits, the annular space between outside of pipe or insulation and inside of sleeve shall be<br />

packed with oakum to within l inch of both sides and the remaining space filled with asphaltic<br />

mastic. On lines passing through walls and floors above grade, the annular space between<br />

outside of pipe or insulation and inside of sleeve shall be packed tight with approved insulation to<br />

within l inch of both sides of the sleeve and the remaining space filled with sealant.<br />

3.7 PIPE JOINTS<br />

A. Mechanically Coupled Grooved Joints - Mechanical coupling connections shall mechanically<br />

engage, lock and seal the grooved pipe ends in a positive couple. Each coupling shall consist of<br />

BASIC MATERIALS AND METHODS 15050-16


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

malleable iron housing clamps, steel bolts, and nuts, and sealing gasket designed, such that<br />

internal pressure tends to increase the tightness of the seal. The entire installation, including pipe<br />

grooving, shall be accomplished in accordance with manufacturer's published instructions. Final<br />

tightening of bolts shall be with a torque wrench to insure equal tension in bolts. Couplings shall<br />

be suitable for involved space temperatures and shall be as manufactured by the Victaulic<br />

Company, or equal.<br />

B. Push-On Joints, Soil Pipe - Joint shall be one-piece double seal compression type gasket made<br />

specifically for joining cast iron soil pipe. The gasket shall be neoprene material, permitting joint to<br />

flex as much as 5 degrees without loss of seal. Gasket shall be extra heavy weight class,<br />

conforming to ASTM Specification C-564. Installation shall be in accordance with manufacturer's<br />

published instructions. Gaskets shall be as manufactured by Tyler Pipe & Foundry Company, or<br />

equal.<br />

C. Solder Joints - Make up joints with 95% tin and 5% antimony (95-5) lead-free solder conforming to<br />

ASTM B32 "Solder Metal" Grade 95TA. Cut copper tubing so ends are square and remove burrs<br />

inside and outside. Thoroughly clean sockets of fittings and ends of tubing to remove oxide, dirt,<br />

and grease just prior to soldering. Apply flux evenly, but sparingly, over surfaces to be joined.<br />

Heat joints uniformly to proper soldering temperature so solder will flow to mated surfaces. Wipe<br />

excess solder, leaving a uniform fillet around cup of fitting. Flux shall be non-acid type. Remove<br />

composition discs from solder end valves during soldering.<br />

D. Welded Joints - The welding of pipe joints, both as to procedures and qualification of welders, shall<br />

be in accordance with Section IX, ASME, "Boiler and Pressure Vessel Code," unless mandatory<br />

local codes take precedence. Ends of pipe and fittings to be joined by butt-welding shall be<br />

beveled, cleaned to bare metal and internal diameters aligned before tack welding. Backing rings<br />

shall be used for butt weld joints 3 inch pipe size and over, and all sizes where operating pressure<br />

is 200 psig and above or temperature is 400 F and above. Backing rings shall be of a material<br />

compatible with pipe material being welded.<br />

E. Threaded Joints - Pipe screw threads shall conform to ANSI B2.1, "Pipe Threads." Ream pipe<br />

ends and remove all burrs and chips formed in cutting and threading. Protect plated pipe and<br />

brass valve bodies from wrench marks when making up joint. Apply thread lubricant to male<br />

threads only.<br />

F. Flanged Joints - Steel pipe flanges shall conform to ANSI B16.5, "Steel Pipe Flanges and Flanged<br />

Fittings." Cast iron pipe flanges shall conform to ANSI B16.1, "Cast Iron Flanges and Flanged<br />

Fittings." Steel flanges shall be raised face except when bolted to flat cast iron flange. Bolting for<br />

services up to 500 deg F shall be ASTM A307 Grade B with square head bolts and heavy<br />

hexagonal nuts conforming to ANSI B18.2.1, "Square and Hex Bolts," and B18.2.2, "Square and<br />

Hex Nuts." Set flange bolts beyond finger tightness with an indicating torque wrench to insure<br />

equal tension in bolts. Tighten bolts such that those 180 degrees apart or directly opposite are<br />

torqued in sequence.<br />

G. Gaskets for flat face flanges shall conform to requirements for "Group 1 Gaskets" in ANSI B16.5.<br />

Unless otherwise specified, gaskets shall be 3/32 inch thick.<br />

H. Solvent Cement Joints - Socket joints in CPVC, PVC and ABS pipe shall be made using a code<br />

required and manufacturer's recommended solvent cement suitable for respective pipe (CPVC,<br />

PVC, ABS, Schedule 40, Schedule 80) and conforming to ASTM 2564. Follow manufacturer's<br />

BASIC MATERIALS AND METHODS 15050-17


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

instructions regarding handling and cementing procedures. Wipe off excess cement fillet around<br />

socket. Do not move pipe while cement is setting.<br />

3.8 FIRE-RESISTIVE SILICONE FOAM AND SEALANT<br />

A. Fire-resistive silicone foam shall be dispensed into the areas as required by these Specifications<br />

or shown on the Drawings. Areas to receive foam shall be free of liquid water, oil and loose<br />

particles and dust.<br />

B. Mix foam components carefully in accordance with manufacturer's directions. Inject mixture into<br />

properly prepared and dammed voids. Allow 24 hours for cure time. Remove damming materials<br />

and seal remaining voids and exterior surface with specified sealant.<br />

3.9 SEALANT<br />

A. Surface to receive sealant must be structurally sound, dry, clean, free of dirt, moisture, loose<br />

particles, oil, grease, asphalt, tar, paint, wax, rust, waterproofing, curing and parting compounds<br />

and membrane materials. Care shall be taken to avoid coating or smearing the exposed exterior<br />

surfaces. Protective coatings shall be removed with solvent and chemical residue or film removed.<br />

B. The sealing compound shall be applied using an approved type of caulking gun, with nozzles of<br />

the sizes required. Excess material shall be neatly removed. Application shall be made in<br />

accordance with manufacturer's recommendations. Prime all surfaces before installation of<br />

sealant in accordance with manufacturer's recommendations.<br />

C. Tool joint to assure correct bead configuration, neat joint, and maximum adhesion to the sides of<br />

the joint.<br />

D. The surface of materials adjacent to sealant operations shall be cleaned of smears of compound<br />

and other soiling due to the sealant application. Fresh compound that has accidentally been<br />

smeared on the insulated panels shall be scraped off immediately and rubbed clean.<br />

3.10 FIRE WALL PENETRATIONS<br />

A. The space between the outside diameter of the pipe penetrating a firewall and the inside diameter<br />

of metal sleeve shall be filled with proper damming material to provide correct depth of fireresistive<br />

silicone foam. Remove damming materials and seal remaining voids and the exterior<br />

surface with specified sealant.<br />

B. Penetrations shall maintain the UL rating of the wall and strictly follow the UL required installation<br />

Standards and material.<br />

C. Follow UL and manufacturer's instructions.<br />

3.11 GAUGES AND THERMOMETERS<br />

A. Gauges and thermometers shall be located such that they can be easily read from floor level or<br />

operating platform.<br />

3.12 PROTECTION OF EXISTING FINISHES<br />

BASIC MATERIALS AND METHODS 15050-18


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. Protect existing adjacent surfaces during the installation of piping and equipment. Contractor shall<br />

assume responsibility and bear all expenses for repair of all damages.<br />

3.13 PAINTING<br />

A. Surface to be painted shall be properly prepared. This includes the removal of mud, dirt, concrete<br />

and mortar, rust, inadequately adhered paint, grease and oil. Utilize mechanical tools, power<br />

tools, cleaning agents or other techniques to prepare for painting. Minimum cleaning standards<br />

are scheduled for paint systems using the Steel Structures Painting Council Surface Preparation<br />

Specifications.<br />

B. Scrape, rub, or sandpaper surfaces before or between coats where good practice dictates.<br />

Surfaces shall be dusted just prior to painting and necessary steps taken to remove loose dirt and<br />

prevent dust in the area during the painting and drying period. Do not proceed with the painting of<br />

any surface when weather conditions or progress of other trades is not suitable to permit first-class<br />

work.<br />

C. Use drop cloths, masking and special care to see that surfaces not to receive painting are<br />

protected against scarring from scaffold, paint spattering, or over-spraying. Surfaces so marked or<br />

spattered shall be refinished. Injured, marked, stained and damaged portions shall be touched up<br />

after all mechanics are through, and all work left in perfect condition at completion. Paint splatters<br />

on finished surfaces shall be removed and the original finish restored. Particular care is required<br />

to protect insulated wall panels and light fixtures. Paint or paint splattering or spray of any nature<br />

is unacceptable on sprinkler heads. Contractor shall be held liable and responsible for<br />

replacement of sprinkler heads so damaged.<br />

3.14 EXCAVATION AND BACKFILL<br />

A. Provide excavation and backfill as specified in Division 2.<br />

3.15 PUMPING AND SHORING<br />

A. Provide pumping and shoring as specified in Division 2.<br />

B. Shoring shall be constructed and maintained in accordance with OSHA.<br />

END OF SECTION 15050<br />

BASIC MATERIALS AND METHODS 15050-19


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15250 - INSULATION<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. The requirements of Section 15010 shall apply to this Section except as herein modified.<br />

B. This Section describes the Mechanical Systems Insulation. The specific application of these<br />

materials shall be as outlined in subsequent sections of these Specifications.<br />

1.2 QUALITY ASSURANCE<br />

A. Refer to Specification Section 15010, GENERAL PROVISIONS - MECHANICAL, paragraph<br />

“CODES AND STANDARDS”.<br />

1.3 INDEX OF SPECIFIED PRODUCTS AND SUBMITTAL REQUIREMENTS<br />

A. The following is a list of Products specified within this Section. Provide submittals to the Engineer<br />

for review in accordance with requirements established within Section 01300 for only those<br />

Products indicated.<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

Insulation Specification No. 1 Flexible Elastomer - Pipe YES<br />

Insulation Specification No. 2 Fiberglass - Pipe YES<br />

Insulation Specification No. 9 Fiberglass Duct Wrap YES<br />

Insulation Specification No. 10 Flexible Elastomer-Sheet YES<br />

EPDM Sheet Jacket NO<br />

PVC Sheet Jacket NO<br />

PVC Tape NO<br />

Insulation Protection Saddles and Shields NO<br />

1.4 PRODUCT DELIVERY, HANDLING AND STORAGE<br />

A. Refer to Section 15010, GENERAL PROVISIONS - MECHANICAL.<br />

PART 2 - PRODUCTS<br />

2.1 GENERAL<br />

A. Insulation shall conform to the applicable insulation Specifications listed below. Refer to the<br />

various individual sections of this Specification for specific material application.<br />

INSULATION 15250-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Insulation and adhesive materials shall have a flame spread rating of not greater than 25, and a<br />

smoke developed rating of not greater than 50 when tested in accordance with ASTM E-84 or UL-<br />

723 unless noted otherwise.<br />

2.2 INSULATION SPECIFICATION NO. 1 FLEXIBLE ELASTOMER - PIPE<br />

A. Flexible elastomer pipe insulation shall be a closed cell foamed elastomer having a density range<br />

of 3.0 – 6.0 lbs. per cu.ft., shall have a thermal conductivity of 0.27 BTU-In/Hr-Sq Ft - Deg F or<br />

better at 75 deg F mean temperature, and shall have a permeability of not greater than 0.08<br />

perm-inches.<br />

B. Insulation shall be AP/Armaflex SSPipe Insulation as manufactured by Armacell.<br />

C. Fittings, valves, and flanges shall be insulated using field fabricated fitting covers. The material<br />

used shall be identical to the adjacent pipe insulation as specified.<br />

D. Adhesive for adhering all joints in flexible elastomer pipe insulation shall be rubber based contact<br />

adhesive, Armacell 520 or 520 BLV.<br />

2.3 INSULATION SPECIFICATION NO. 2 FIBERGLASS - PIPE<br />

A. Fiberglass pipe insulation shall be one-piece factory molded pipe insulation having a density of not<br />

less than 3.5 lbs. per cu.ft., and having a thermal conductivity of not greater than 0.23 BTU-In/Hr-<br />

Sq Ft - Deg F at 75 Deg F mean temperature. Pipe insulation shall have a factory applied foil and<br />

kraft paper fire retardant, vapor barrier jacket, having a maximum permeance to water vapor of<br />

0.02 perms when tested in accordance with ASTM E96 Procedure A, and a minimum Beach<br />

puncture resistance of 50 when tested in accordance with ASTM D781. Jacket shall have factory<br />

applied self-sealing adhesive lap.<br />

B. Fiberglass pipe insulation shall be Fiberglass 25 ASJ/SSL II as manufactured by Owens-Corning<br />

Fiberglass <strong>Corporation</strong>, or similar by Johns Manville or Knauf.<br />

C. Fittings, valves and flanges shall be insulated using premolded PVC fitting covers. PVC covers<br />

shall be one piece, factory molded, vapor and moisture resistant and shall be Zeston as<br />

manufactured by Johns Manville, or similar by Certain-Teed or Speed Line Manufacturing Co.<br />

Factory furnished fiberglass inserts shall be utilized.<br />

2.4 INSULATION SPECIFICATION NO. 9 FIBERGLASS DUCT WRAP<br />

A. Ducts shall be externally insulated with commercial grade faced duct wrap insulation consisting of<br />

inorganic blankets of glass fibers factory-laminated to a foil reinforced kraft (FRK) vapor barrier<br />

facing. Insulation shall have a thermal conductivity of .25 BTU-In/Hr-Sq Ft-Deg F at 75 Deg mean<br />

temperature when tested in accordance with ASTM C-518, a density of 1.5 lbs/cu ft, and shall<br />

have no accelerating affect on corrosion of aluminum or steel.<br />

B. Insulation shall be All Service faced duct wrap type 150 as manufactured by Owens-Corning<br />

Fiberglas <strong>Corporation</strong>, or similar by Johns Manville, or Certain-Teed.<br />

2.5 INSULATION SPECIFICATION NO. 10 FLEXIBLE ELASTOMER - SHEET<br />

INSULATION 15250-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. Flexible elastomer sheet insulation shall be a closed cell foamed elastomer having a density range<br />

of 3.0 – 6.0 lbs. per cu.ft., shall have a thermal conductivity of 0.28 BTU-In/Hr-Sq Ft-Deg F at 75<br />

Deg F mean temperature, and shall have a permeability of not greater than 0.08 perm-inches.<br />

B. Insulation shall be AP/Armaflex Sheet and Roll Insulation as manufactured by Armacell.<br />

C. Adhesive for adhering flexible elastomer to sheet metal (outside duct only), and for adhering all<br />

seams and joints shall be rubber based contact adhesive, Armacell 520 or 520 BLV.<br />

2.6 PVC SHEET JACKET<br />

A. All insulation where specified or otherwise shown on the Drawings shall have a jacket of PVC<br />

sheet material. Jacket material shall be 30 mil thick, have a permeability to water vapor of not<br />

greater than .012 perm-in., and be non-toxic, odorless, and resistant to corrosion and exposure.<br />

B. Color of PVC jacket shall be white.<br />

C. Jacket shall be as manufactured by Ceel-Co, or similar by Johns Manville - Zeston, Certain-Teed<br />

or Speed Line Manufacturing Co.<br />

2.7 PVC TAPE<br />

A. PVC tape shall be a 10 mil minimum thickness polyvinyl chloride pressure sensitive tape, 2" in<br />

width, as manufactured by Speed Line, or similar by Proto.<br />

2.8 INSULATION PROTECTION SADDLES AND SHIELDS<br />

A. Insulation protection saddles and shields shall be provided and installed by the Contractor at all<br />

pipe hangers and supports for insulated lines.<br />

B. All insulation protection shields shall be rolled with a true radius to suit the insulation O.D. Prime<br />

galvanized sheet metal shall be used for all shields. The shields shall be sized to wrap the<br />

insulation in an arc between 120 Deg and 180 Deg. The shields shall be anchored to the pipe<br />

insulation with no less than two bands per shield. Bands shall be stainless steel, aluminum, or<br />

galvanized steel matching insulation jackets where applicable.<br />

C. The schedule for the shields shall be as follows:<br />

Pipe Size Shield Gauge<br />

Shield Length<br />

(Inches) (Inches)<br />

2 and smaller 16 8<br />

2-1/2 and 3 14 10<br />

4 14 12<br />

5 and 6 12 14<br />

8, 10, and 12 12 16<br />

D. Pipe insulation saddles shall be fabricated from calcium silicate or high density pre-compressed<br />

fiberglass pipe insulation. Calcium silicate saddles shall not be used on cold water piping systems.<br />

Saddles may be polyisocyanurate or extruded polystyrene where similar materials are specified for<br />

adjoining pipe insulation. Saddle shall be minimally 1/2 section of pipe insulation placed in pipe<br />

INSULATION 15250-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

support. Saddle thickness shall be identical to adjacent pipe insulation and shall be furnished with<br />

jacketing material identical with jacket of adjacent pipe insulation. Saddle jacketing shall be<br />

adhered to adjacent pipe insulation jacketing utilizing adhesive compatible with overall insulation<br />

system maintaining complete vapor barrier integrity where so required. Saddle shall project 4<br />

inches beyond each edge of specified sheet metal shield.<br />

E. Pipe insulation saddles for services insulated with flexible elastomeric pipe insulation shall be<br />

made in accordance with the insulation manufacturer's recommendation of 1" diameter wooden<br />

plugs cemented in place and sealed. The wooden plugs shall be in pairs set at 45 angles from the<br />

vertical within the saddle on 3" centers with a minimum of 6 plugs per saddle.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Surfaces to receive insulation shall be free of rust, scale or dust, and be clean and dry.<br />

B. Insulation shall be applied with tightly butted joints, free of voids and gaps. All fasteners and<br />

bands shall be neatly aligned and overall appearance of work shall be subject to Engineer's<br />

approval.<br />

3.2 INSULATION SPECIFICATION NO. 1 FLEXIBLE ELASTOMER - PIPE<br />

A. Insulation shall be slipped onto the pipe without slitting wherever possible. All slits and end joints<br />

shall be completely sealed using the specified contact adhesive to provide a perfect vapor seal.<br />

Contact adhesive shall be applied to both surfaces to be joined and shall be dry to light touch<br />

before joining surfaces to assure proper seal and adhesion.<br />

B. Fitting, valve, and flange insulation shall be field mitered from the same material and thickness as<br />

adjacent pipe insulation and shall be applied to the fitting using the specified contact adhesive for<br />

flexible elastomer material. Valves may be insulated with sheet insulation secured with contact<br />

adhesive.<br />

3.3 INSULATION SPECIFICATION NO. 2 FIBERGLASS - PIPE<br />

A. One piece fiberglass pipe insulation shall be snapped on the pipe and butted tightly to the adjacent<br />

piece of insulation. The self-sealing lap shall be neatly and snugly secured using a sealing tool to<br />

thoroughly rub the pressure sensitive self-sealing lap joints. Care must be exercised to make<br />

certain that the jacket surfaces to be sealed are dry and free from dust. End butt joints between<br />

sections of insulation shall be sealed similarly with pressure sensitive butt strips. Self-sealing lap<br />

shall only be applied when the ambient temperature is between 35 Deg F and 110 Deg F.<br />

B. Pre-molded PVC fittings shall be applied by first selecting the proper size insulation insert and<br />

neatly applying it to the fitting. Ends shall be tucked in and the edges adjacent to the pipe<br />

covering shall be tufted and tucked in, completely filling the void and insulating the fitting. The<br />

PVC cover shall then be applied. For heated service, the cover may be stapled, or taped in place.<br />

For cold or chilled water service, the PVC cover shall be taped in place with the specified tape to<br />

completely vapor seal the insulation. Staples and tacks shall not be permitted.<br />

3.4 INSULATION SPECIFICATION NO. 9 FIBERGLASS DUCT WRAP<br />

INSULATION 15250-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. Install duct wrap insulation with facing outside so that tape flap overlaps insulation and facing at<br />

other end of piece of duct wrap. Tightly butt ends and edges. Care shall be taken to not<br />

excessively compress duct corners. Seams shall be stapled 6 inches on center with outward<br />

clinching staples, then sealed with pressure-sensitive tape to match facing.<br />

B. Where rectangular ducts are 24 inches wide or greater, additionally secure insulation to the bottom<br />

of the duct with mechanical fasteners, such as pins and speed clip washers, spaced 18 inches on<br />

center.<br />

C. Seal all tears, punctures, and other penetrations of the duct wrap insulation facing with tape or<br />

mastic to provide a vapor-tight system.<br />

3.5 INSULATION SPECIFICATION NO. 10 FLEXIBLE ELASTOMER - SHEET<br />

A. Apply sheet insulation as required to conform to contour. Adhere insulation with full adhesive<br />

coverage on both the insulation and surface. Butt edges tightly with adjacent sheets. Seal butt<br />

edges with adhesive.<br />

3.6 PVC SHEET JACKET<br />

A. Jacket shall be secured in place by using the manufacturer's recommended welding adhesive to<br />

adhere all longitudinal and end laps and seams to give a 100 percent moisture-proof covering.<br />

INSULATION 15250-5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.7 PIPE PENETRATIONS<br />

A. Refer to Section 15010, GENERAL PROVISIONS - MECHANICAL.<br />

INSULATION SCHEDULE<br />

USE INSULATION MIN. THICKNESS<br />

SPEC. NO. (INCHES)<br />

Section 15401 - Domestic Water<br />

Cold Water - above ground No. 1 or No.2 1”<br />

Cold Water - underground Not insulated ---<br />

Hot Water – above ground (Non-recirculating)<br />

(up to1-1/4 inches) No. 1 or No. 2 1”<br />

(1-1/2 inches and larger) No. 1 or No. 2 1”<br />

Section 15800 - Air Distribution<br />

NOTES:<br />

Interior Ductwork (Concealed) No.9 2”<br />

Interior Ductwork (Exposed) No. 10 1”<br />

Provide EPDM jacket for exterior ductwork.<br />

Provide PVC jacket for interior ductwork (exposed) and interior pipework (exposed).<br />

Insulation thickness based on minimum "R" value of 4 sq ft-hr-deg F/btu-in.<br />

Increase insulation thickness by 1/2 inch for all ductwork exposed to ambient conditions.<br />

END OF SECTION 15250<br />

INSULATION 15250-6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15401 - DOMESTIC WATER SYSTEM<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. The requirements of Section 15010 shall apply to this Section, except as herein modified.<br />

B. This Section describes the installation of the Domestic Water System.<br />

C. Hot and cold water shall be distributed to fixtures and equipment. Where shown, mains shall be<br />

valved and capped for extension by Owner.<br />

D. Domestic water supply shall be extended from the water main to within 5 feet of the Sort Building<br />

under Division 2. It shall be the responsibility of this Contractor to connect and extend water<br />

service into the Sort Building and connect to all fixtures within the building requiring water service.<br />

1.2 RELATED WORK<br />

A. Water meter, if required, shall be furnished by the local utility company, installed under this section<br />

scope of work in accordance to local water company requirements.<br />

1.3 QUALITY ASSURANCE<br />

A. Refer to Specification Section 15010, GENERAL PROVISIONS - MECHANICAL, paragraph<br />

“CODES AND STANDARDS”.<br />

1.4 INDEX OF SPECIFIED PRODUCTS AND SUBMITTAL REQUIREMENTS<br />

A. The following is a list of Products specified within this Section. Provide submittals to the Engineer<br />

for review in accordance with requirements established within Section 01300 for only those<br />

Products indicated.<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

Thermal Expansion Tank<br />

(Domestic Hot Water System)<br />

NO<br />

Gas Water Heater (Tank Type) YES<br />

Hose Bibb NO<br />

Shock Absorber NO<br />

Trap Primer Valve NO<br />

Trap Primer Distribution Unit NO<br />

Backflow Preventer YES<br />

1.5 PRODUCT DELIVERY, HANDLING, AND STORAGE<br />

A. Refer to Section 15010, GENERAL PROVISIONS - MECHANICAL.<br />

DOMESTIC WATER SYSTEM 15401-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 PIPE<br />

2.2 VALVES<br />

A. Material for the Domestic Water piping shall be as follows. Products shall be as specified in<br />

Section 15050, BASIC MATERIALS AND METHODS.<br />

Pipe Use Pipe Specification No.<br />

Cold water - above grade No. 1<br />

Cold water – below grade No. 13<br />

Hot water - above ground No. 1<br />

Trap primer piping (from trap primer to floor drain) No. 13<br />

A. Valves for use in the Domestic Water System shall be provided as shown on the Drawings and<br />

shall be of the following types unless specifically noted otherwise. Products shall be as specified<br />

in Section 15050, BASIC MATERIALS AND METHODS.<br />

Gate Globe Check<br />

Valve Valve Valve Strainer<br />

GA-1 GL-1 CK-1 ST-1<br />

GA-2 GL-2 CK-2 ST-2<br />

B. Ball valve BA-1 may be used in lieu of gate valve or globe valve at Contractor's option.<br />

2.3 INSULATION<br />

A. Refer to Section 15250, INSULATION (INSULATION SCHEDULE) for insulation requirements.<br />

2.4 THERMAL EXPANSION TANK (Domestic Hot Water System)<br />

A. The thermal expansion tank shall consist of a welded steel pressure vessel, separated into two<br />

sections by a heavy-duty Butyl diaphragm. The water reservoir side shall be polypropylene lined<br />

which shall be permanently sealed from the air side. Unit shall be NSF tested and approved.<br />

Adjust air side pressure to match water system static pressure per manufacturer’s<br />

recommendations.<br />

B. The thermal expansion tank shall be ASME rated and have capacities as scheduled on the<br />

Drawings. Unit shall be SERIES ST-C as manufactured by Amtrol or similar by State.<br />

DOMESTIC WATER SYSTEM 15401-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.5 GAS WATER HEATER<br />

A. Water heater shall consist of a glass lined steel tank encased within an insulated steel outer jacket<br />

with power direct vent, fully condensing, 96% thermal efficiency, suitable for PVC vent and<br />

combustion air inlet pipe. Finish shall be baked enamel. Tank shall be rated for 150 psig working<br />

pressure. Provide AGA approved gas train complete with all controls pre-wired and pre-piped to<br />

the unit including a 100 percent safety shutoff in case of malfunction or ignition failure. Anode<br />

rods, ASME rated temperature and pressure relief valve, tank drain, valve magnesium anode rod,<br />

and cold water dip tube. Performance shall meet current ASHRAE Standard 90.1. Provide 5 year<br />

warranty.<br />

B. Water heaters shall have capacities as scheduled on Drawings.<br />

C. Water heater shall be by A.O. Smith or Rheem.<br />

2.6 SHOCK ABSORBER<br />

A. Shock absorber(s) shall be permanently sealed bellows or piston type. Install in the water piping<br />

at locations shown on the Drawings and where required to provide a shock-free system. Shock<br />

absorbers shall be sized in accordance with PDI WH-201 and shall conform to ASSE 1010.<br />

B. Shock absorber shall be Josam 75000 Series or similar by Wade, Zurn, Smith, or Amtrol.<br />

2.7 TRAP PRIMER VALVE<br />

A. Provide brass trap primer valve with O-ring seals. Pressure Range: 35 to 75 psig. Valve shall<br />

automatically operate upon a 5 to 10 psig pressure drop in cold water line.<br />

B. Trap primer valve shall be PR-500 by Precision Plumbing Products or equal.<br />

2.8 TRAP PRIMER DISTRIBUTION UNIT<br />

A. Provide distribution unit to meter water from trap primer valve to up to 4 drain traps.<br />

B. Distribution unit shall be DU-2 through 4 by Precision Plumbing Products or equal.<br />

2.9 BACKFLOW PREVENTER<br />

A. Backflow preventer(s) shall be a complete FDA approved assembly consisting of strainer, epoxy<br />

coated, inlet and outlet valve, and approved devices to prevent backflow. Backflow preventer shall be<br />

reduced pressure principle type. Provide air gap and test kit.<br />

B. Backflow preventer shall be Watts Series 909 reduced pressure principle backflow preventer, or similar<br />

by Cla-Val Company.<br />

C. Air gap & test kit shall be Watts Regulator Co. 909 AG and No. TK-9 respectively, or similar by Cla-Val<br />

Company.<br />

DOMESTIC WATER SYSTEM 15401-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 - EXECUTION<br />

3.1 GENERAL<br />

A. Connections to fixtures and equipment shall be according to manufacturer's recommendations.<br />

Piping run shall be made in a manner to insure easy and even flow, eliminate air pockets, and<br />

permit drainage and venting. Provide a minimum 6" separation between hot and cold water piping.<br />

B. Outlets shall be furnished with vacuum breakers.<br />

C. Mains and principle branches shall be valved for isolation and shall have drain valves at low points<br />

to allow complete system drainage.<br />

D. Rough-in and make final connections to equipment as indicated on Drawings. Verify locations for<br />

roughing-in with the equipment supplier prior to beginning work.<br />

E. Refer to Section 15050, BASIC MATERIALS AND METHODS.<br />

3.2 TESTING<br />

A. Piping shall be tested in accordance with Specification Section 15425, PIPING TESTS.<br />

3.3 DISINFECTION<br />

A. Disinfect the Domestic Water System in accordance with local code, state health department, and<br />

utility company requirements. Where a method is not prescribed, use the following method.<br />

B. The piping system shall be flushed with clean, potable water until dirty water does not appear at<br />

the points of outlet.<br />

C. The system or part thereof shall be filled with a water/chlorine solution containing at least 50 parts<br />

per million of chlorine, and the system or part thereof shall be valved off and allowed to stand for<br />

24 hours; or<br />

D. The system or part thereof shall be filled with a water/chlorine solution containing at least 200<br />

parts per million of chlorine and allowed to stand for 3 hours.<br />

E. Following the allowed standing time, the system shall be flushed with clean, potable water until the<br />

chlorine is purged from the system.<br />

F. The procedure shall be repeated where shown by a bacteriological examination that contamination<br />

remains present in the system.<br />

G. Provide report to Engineer that water piping was disinfected. Provide copy of documentation in<br />

each O & M Manual.<br />

3.4 THERMAL EXPANSION TANK (Domestic Hot Water System)<br />

A. Adjust air side pressure to match water system static pressure per manufacturer’s<br />

recommendations.<br />

DOMESTIC WATER SYSTEM 15401-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.5 WATER HEATER<br />

A. Pressure/temperature relief valve shall be piped to 6" above finished floor. Provide concrete<br />

equipment pad for floor mounted water heater. Refer to Section 15050. Water heater installation<br />

shall comply with codes and regulations and be accepted by the Governing Authorities.<br />

3.6 PIPE AND VALVE IDENTIFICATION<br />

A. Provide pipe verification markers and valve identification tags in accordance with Section 15423<br />

“Pipe and Valve Identification”.<br />

3.7 BACKFLOW PREVENTER<br />

A. Install where shown on the Drawings and as required by Code. Installation shall be in accordance with<br />

manufacturer’s recommendations. Relief valve vent shall be piped through an air gap to discharge to<br />

drain.<br />

END OF SECTION 15401<br />

DOMESTIC WATER SYSTEM 15401-5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15405 - SOIL AND WASTE SYSTEM<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. The requirements of Section 15010 shall apply to this Section except as herein modified.<br />

B. This Section describes the installation of the Soil and Waste System. This Contractor shall<br />

provide transitions and connections to pipework provided under other Divisions.<br />

C. The soil and waste system for this project shall include sanitary systems as shown on the<br />

Drawings.<br />

D. The soil and waste system shall be extended to within 5 feet of the Sort Building under Division 2.<br />

It shall be the responsibility of this Contractor to connect and extend the soil and waste pipe into<br />

the Sort Building and connect to fixtures within the building requiring service.<br />

1.2 RELATED WORK<br />

A. Provide utility trenching, backfilling, and compacting in accordance with the requirements of<br />

Division 2.<br />

1.3 QUALITY ASSURANCE<br />

A. Refer to Specification Section 15010, GENERAL PROVISIONS - MECHANICAL, paragraph<br />

“CODES AND STANDARDS”.<br />

B. Local inspector shall approve work as the project progresses.<br />

1.4 INDEX OF SPECIFIED PRODUCTS AND SUBMITTAL REQUIREMENTS<br />

A. The following is a list of Products specified within this Section. Provide submittals to the Engineer<br />

for review in accordance with requirements established within Section 01300 for only those<br />

Products indicated.<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

Floor Drain / Floor Sink YES<br />

Cleanouts NO<br />

1.5 PRODUCT DELIVERY, HANDLING, AND STORAGE<br />

A. Refer to Section 15010, GENERAL PROVISIONS - MECHANICAL.<br />

SOIL AND WASTE SYSTEM 15405-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 PIPE<br />

A. Materials for Soil and Waste piping shall be as follows. Products shall be as specified in Section<br />

15050, BASIC MATERIALS AND METHODS.<br />

2.2 INSULATION<br />

2.3 VALVES<br />

Pipe<br />

Pipe Use Spec. No.<br />

Sanitary Waste - above ground No. 4<br />

(1-1/2" and smaller)<br />

Sanitary Waste - above ground No. 3<br />

(2" and larger)<br />

Sanitary Waste - underground No. 3 or No. 7<br />

(all sizes)<br />

Exposed Sanitary Waste Vent No. 5<br />

above ground (all sizes)<br />

Concealed Sanitary Waste Vent - No. 4, or No. 5<br />

above ground (1-1/2" and smaller)<br />

Concealed Sanitary Waste Vent - No. 3 or No. 5<br />

above ground (2" and larger)<br />

Sanitary Waste Vent - under- No. 3 or No. 7<br />

ground (2" and larger)<br />

A. Soil and waste piping shall not be insulated.<br />

A. Valves shall not be installed on soil and waste piping.<br />

2.4 FLOOR DRAINS<br />

A. Type 1<br />

Description: Coated cast iron with double drainage flange, non-puncturing flashing clamp collar,<br />

weepholes, bottom outlet, inside caulk connection, round top, and removable deep sediment<br />

bucket with integral drainage rim so designed that grate cannot be set in place unless bucket is in<br />

position.<br />

Grate: Heavy duty ductile iron grate suitable for fork truck traffic.<br />

Trap: Deep seal “P” trap.<br />

SOIL AND WASTE SYSTEM 15405-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Type 2<br />

C. Type 3<br />

2.5 CLEANOUTS<br />

Floor drain shall be Watts FD-340-Y-SET.<br />

Description: Coated cast iron floor drain body with double drainage flange, weep holes, bottom<br />

outlet, inside caulk connection, 1/2” trap primer tap and adjustable strainer.<br />

Strainer: Polished nickel bronze.<br />

Trap: Deep seal "P" trap.<br />

Floor drain shall be Josam Series 30000-A, or similar by Wade, Smith or Watts.<br />

Description: Coated cast iron floor drain body with double drainage flange, weep holes, bottom<br />

outlet, inside caulk connection, 1/2” trap primer tap and adjustable strainer.<br />

Strainer: Polished nickel bronze with secured grate, vandal-proof screws.<br />

Trap: Deep seal "P" trap.<br />

Floor drain shall be Josam Series 30000-PD, or similar by Wade, Smith or Watts.<br />

A. General - Cleanouts inside the building shall be gas-tight. Where cleanouts are on buried or<br />

concealed lines, they shall extend flush to the finished floor or grade. Provide "T" handle for<br />

removal of cleanout plugs.<br />

B. Floor Cleanouts for Office Areas (Finished Spaces) - Cleanouts shall consist of "Y" fittings full size<br />

of the pipe to 4" in diameter and not less than 4" for larger sizes. Recessed plug shall be bronze<br />

with countersunk rectangular slot. Cover shall be secured nickel bronze. Provide "T" handle for<br />

recessed plug and carpet cleanout marker for carpeted areas. Cleanout to be Josam Series<br />

57000, or similar by Wade, Smith, Zurn, or Watts.<br />

C. Floor Cleanouts for All Other Areas – Cleanouts shall consist of “Y” fittings full size of pipe to 4” in<br />

diameter and not less than 4” for larger sizes. Recessed plug shall be bronze with rectangular<br />

countersunk slot. Cover shall be secured extra heavy duty ductile iron suitable for fork truck traffic.<br />

Provide “T” handle for recessed plug. Cleanout shall be Josam Series 56060, or similar by Wade,<br />

Smith, Zurn, or Watts.<br />

D. Wall Cleanouts - Cleanouts shall consist of "Y" fittings full size of pipe to 4" in diameter and not<br />

less than 4" for larger sizes. Plug shall be bronze with rectangular countersunk slot. Provide "T"<br />

handle for recessed plug. Provide cover with nail anchors. Frame and cover shall be nickel<br />

bronze. Cover shall be Josam Series 58640, or similar by Wade, Smith, Zurn, or Watts.<br />

2.6 MANHOLES<br />

A. Manholes shall be in accordance to EBMUD (East Bay Municipal Utility District) Requirements.<br />

SOIL AND WASTE SYSTEM 15405-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Drainage lines shall be properly vented, graded, and trapped to conform to local and state<br />

requirements.<br />

B. Each fixture shall be vented and trapped. Each vent shall be extended through the roof. Where<br />

one vertical vent line connects to another, an inverted "Y" fitting shall be used.<br />

C. Floor drain elevation shall be set to a tolerance of +0", -1/8".<br />

D. Horizontal soil and waste lines within the building shall be graded 1/4" per foot unless otherwise<br />

noted on the Drawings. Horizontal soil and waste lines outside the building shall be graded in<br />

accordance with the inverts shown on the Drawings.<br />

D. Changes in direction shall be made with "Y" fittings, combination "Y" and eighth bends or one<br />

eighth bends. Offsets in soil and waste pipes shall not be permitted when they can be avoided.<br />

Offsets shall be made with 45 degree bends or similar fittings.<br />

E. Cleanouts shall be provided in Soil and Waste piping where shown on the Drawings at the ends of<br />

all mains, at intersection of branches with mains, at the base of vertical stacks, at intermediate<br />

points of long runs so as not to exceed 40 feet between cleanouts, and at other points required by<br />

applicable codes so that all piping is accessible throughout.<br />

F. Rough-in and make final connections to all equipment as noted in the Drawings. Verify all<br />

locations for roughing-in with the equipment supplier prior to beginning work.<br />

G. Products shall be protected after installation until construction is completed and accepted by the<br />

Owner. When ready for use, the Contractor shall remove all protection and place the equipment in<br />

operation.<br />

H. The Contractor shall be responsible for products until acceptance by the Owner.<br />

I. All products shall be installed square, in line and level to give a workmanlike and uniform<br />

appearance.<br />

J. The Plumbing Contractor shall be present during all concrete pours where floor drains, cleanouts,<br />

and other items requiring elevation alignment occurs. The Plumbing Contractor shall adjust the<br />

finish elevation of these items at this time.<br />

K. Exposed vertical piping shall be installed perfectly plumb.<br />

L. Refer to Section 15050, BASIC MATERIALS AND METHODS.<br />

3.2 TESTING<br />

A. Piping shall be tested in accordance with Specification Section 15425, PIPING TESTS.<br />

SOIL AND WASTE SYSTEM 15405-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.3 PIPE AND VALVE IDENTIFICATION<br />

A. Provide pipe verification markers and valve identification tags in accordance with Section 15423<br />

“Pipe and Valve Identification”.<br />

END OF SECTION 15405<br />

SOIL AND WASTE SYSTEM 15405-5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15407 - NATURAL GAS SYSTEM<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. The requirements of Section 15010 shall apply to this Section except as herein modified.<br />

B. This Section describes the installation of the Natural Gas System.<br />

C. Sort Building: Natural gas shall be extended from the gas main to and including the meter by the<br />

Gas Utility Company. This Contractor shall extend the piping from the meter to the building and<br />

connect to all equipment requiring gas service.<br />

D. It shall be the responsibility of this Contractor to furnish and install the concrete pad, chain link<br />

fence with gate and lock, and all other materials for placement of the meter as required by the<br />

local gas utility company.<br />

1.2 QUALITY ASSURANCE<br />

A. Refer to Specification Section 15010, GENERAL PROVISIONS - MECHANICAL, paragraph<br />

“CODES AND STANDARDS”.<br />

1.3 INDEX OF SPECIFIED PRODUCTS AND SUBMITTAL REQUIREMENTS<br />

A. The following is a list of Products specified within this Section. Provide submittals to the Engineer<br />

for review in accordance with requirements established within Section 01300 for only those<br />

Products indicated.<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

Gas Pressure Regulator NO<br />

1.4 PRODUCT DELIVERY, HANDLING AND STORAGE<br />

A. Refer to Section 15010, GENERAL PROVISIONS - MECHANICAL.<br />

NATURAL GAS SYSTEM 15407-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 PIPE<br />

2.2 VALVES<br />

A. Materials for the natural gas piping shall be as follows. Products shall be as specified in Section<br />

15050, BASIC MATERIALS AND METHODS.<br />

Pipe Use<br />

Pipe Specification No.<br />

Natural gas - above ground (interior) No. 8 with welded joints<br />

Natural gas - above ground (exterior) No. 8 with welded joints<br />

Natural gas - pipe sleeve No. 8<br />

Natural gas - pressure regulator vent No. 8<br />

A. Valves for use in the natural gas piping system shall be provided as shown on the Drawings and<br />

shall be of the following types unless specifically noted otherwise:<br />

Shutoff<br />

PL-1<br />

PL-2<br />

2.3 INSULATION<br />

A. The gas piping shall not be insulated.<br />

2.4 GAS PRESSURE REDUCING REGULATOR<br />

A. Regulators shall be spring loaded, general purpose, and self-operating. Provide internal relief type<br />

diaphragm assembly and vent valve. Valve body, orifice size and pressure rating shall be suitable<br />

for the connected equipment.<br />

B. Gas regulators shall be Fisher Type S202, or equal.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Extend gas piping to all equipment requiring gas. Pipe, fittings, equipment, and connections shall<br />

be provided with suitable branch take-offs, dirt legs, drips, cocks, and supports.<br />

B. Work shall be installed and tested in accordance with the recommendations of the NFPA, AGA,<br />

manufacturer's recommendations, and local gas utility company.<br />

C. All welding of gas piping shall be by certified welders as required.<br />

D. Furnish and install gas regulator(s) as shown on the Drawings and where required for installation<br />

of gas fired equipment to reduce line pressure to unit operating pressure.<br />

NATURAL GAS SYSTEM 15407-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

E. Interior gas pressure reducing regulators shall include vent piping that shall terminate outside the<br />

building. Install in accordance with manufacturer's recommendations, local codes, local gas utility<br />

company requirements, and the Owner's insurance company requirements.<br />

F. In addition to shut-off valves and pressure regulators as shown on the Drawings, provide gas<br />

shut-off valves and pressure regulators on all equipment if not provided as an integral part of the<br />

equipment, and at the gas meter.<br />

G. Gas piping, specialties, and equipment shall be tested and inspected in the presence of the<br />

inspector of the utility company and the Owner's Representative prior to concealing or covering.<br />

H. Above ground exterior piping and meter (where permitted by the utility company) shall be painted.<br />

Color to be selected by the Owner.<br />

I. Turns in underground piping shall have thrust restraint in accordance with utility company<br />

requirements.<br />

J. Completion of work under this Section shall require shutdown of existing natural gas piping<br />

systems (or portions of such system) where existing equipment with standing pilots may be<br />

installed. After work required under this Section is completed, gas service shall be restored, and<br />

this Contractor shall inspect and re-light all such gas pilots serving existing and new equipment as<br />

applicable.<br />

K. Gas piping installed in building walls shall be sleeved its entire length. The inside diameter shall<br />

be a minimum of 1" larger than the outside diameter of the encased gas pipe. The ends of the<br />

sleeve shall remain open and terminate in the adjacent spaces.<br />

L. Refer to Section 15050, BASIC MATERIALS AND METHODS.<br />

3.2 TESTING<br />

A. Piping shall be tested in accordance with Specification Section 15425, Piping Tests.<br />

3.3 PIPE AND VALVE IDENTIFICATION<br />

A. Provide pipe verification markers and valve identification tags in accordance with Section 15423<br />

“Pipe and Valve Identification”.<br />

END OF SECTION 15407<br />

NATURAL GAS SYSTEM 15407-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15412 - AIR CONDITIONING CONDENSATE SYSTEM<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. The requirements of Section 15010 shall apply to this Section except as herein modified.<br />

B. This Section describes the installation of the Air Conditioning Condensate System.<br />

C. Provide air conditioning condensate piping and connect to equipment requiring condensate<br />

drainage. Extend piping to indirect waste connection installed in accordance with code<br />

requirements.<br />

1.2 QUALITY ASSURANCE<br />

A. Refer to Specification Section 15010, GENERAL PROVISIONS - MECHANICAL, paragraph<br />

“CODES AND STANDARDS”.<br />

1.3 INDEX OF SPECIFIED PRODUCTS AND SUBMITTAL REQUIREMENTS<br />

A. The following is a list of Products specified within this Section. Provide submittals to the Engineer<br />

for review in accordance with requirements established within Section 01300 for only those<br />

Products indicated.<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

Pipe (refer to 15050) NO<br />

Insulation (refer to 15250) NO<br />

1.4 PRODUCT DELIVERY, HANDLING, AND STORAGE<br />

A. Refer to Section 15010, GENERAL PROVISIONS - MECHANICAL.<br />

PART 2 - PRODUCTS<br />

2.1 PIPE<br />

A. Materials for air conditioning condensate piping shall be as follows. Products shall be as specified<br />

in Section 15050, BASIC MATERIALS AND METHODS.<br />

Pipe Use Pipe Specification No.<br />

Air Conditioning Condensate No. 4<br />

(and other HVAC Equipment<br />

Condensate Drainage)<br />

AIR CONDITIONING CONDENSATE SYSTEM 15412-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.2 INSULATION<br />

A. Refer to Section 15250, INSULATION (INSULATION SCHEDULE) for insulation requirements.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Horizontal air conditioning condensate piping shall be graded at 1/4" per foot and as otherwise<br />

indicated on the Drawings.<br />

B. Change in direction shall be made "Y" fittings, combination "Y" and eighth bends, or one eighth<br />

bends. Offsets shall be made with 45-degree bends, or similar fittings.<br />

C. Cleanouts shall be provided where shown on the Drawings, at the end of mains, at the intersection<br />

of piping, at the base of vertical stacks, at locations not exceeding 40 feet between cleanouts, and<br />

at other points required by applicable codes.<br />

D. Install running traps at unit connections per unit manufacturer's requirements.<br />

E. Condensate pipe shall discharge into indirect waste connections in accordance with code<br />

requirements.<br />

F. Refer to Section 15050, BASIC MATERIALS AND METHODS.<br />

3.2 TESTING<br />

A. Air conditioning condensate piping shall be tested in accordance with Specification Section 15425,<br />

PIPING TESTS.<br />

3.3 PIPE AND VALVE IDENTIFICATION<br />

A. Provide pipe verification markers and valve identification tags in accordance with Section 15423,<br />

“PIPE AND VALVE IDENTIFICATION”.<br />

END OF SECTION 15412<br />

AIR CONDITIONING CONDENSATE SYSTEM 15412-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15423 - PIPE AND VALVE IDENTIFICATION<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. The requirements of Section 15010 shall apply to this Section, except as herein modified.<br />

B. This Section describes the installation of the Pipe and Valve Identification System.<br />

1.2 QUALITY ASSURANCE<br />

A. Refer to Specification Section 15010, GENERAL PROVISIONS - MECHANICAL, paragraph<br />

“CODES AND STANDARDS”.<br />

1.3 INDEX OF SPECIFIED PRODUCTS AND SUBMITTAL REQUIREMENTS<br />

A. The following is a list of Products specified within this Section. Provide submittals to the Engineer<br />

for review in accordance with requirements established within Section 01300 for only those<br />

Products indicated.<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

Pipe Identification Markers NO<br />

Valve Identification Tags NO<br />

Valve Chart NO<br />

1.4 PRODUCT DELIVERY, HANDLING, AND STORAGE<br />

A. Refer to Section 15010, GENERAL PROVISIONS – MECHANICAL<br />

PART 2 – PRODUCTS<br />

2.1 PIPE IDENTIFICATION MARKERS<br />

A. Pipe identification markers shall be semi-rigid plastic type (not pressure sensitive). Direction of<br />

flow arrows shall be included on each marker. Color coded background, color legend in relation to<br />

background color, legend letter size, and marker length shall be in accordance with ANSI A13.1<br />

and OSHA requirements.<br />

B. Markers shall be Seton Setmark Type SNA for markers 5” in dia. and smaller, type STR for<br />

markers larger than 5”, or similar by Marking Services, Inc.<br />

PIPE AND VALVE IDENTIFICATION 15423-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.2 VALVE IDENTIFICATION TAGS<br />

A. Valve identification tags shall be 19 gauge 1-1/2” diameter polished brass tags with distinguishing<br />

numbers and letters. Each tag shall designate the appropriate service with ¼” stamped black filled<br />

letters and the appropriate valve number with ½” stamped black filled numbers.<br />

B. Proposed service designation abbreviations and valve numbers shall be integrated into the<br />

existing facility designation system and forwarded to the Owner for review.<br />

C. Valve identification tags shall be Style 250-BL as manufactured by Seton or similar by Marking<br />

Services Inc.<br />

PART 3 – EXECUTION<br />

3.1 PIPE IDENTIFICATION MARKERS<br />

A. Piping installed under this Division, including pipe installed above ceilings, shall be identified as to<br />

service and flow direction.<br />

B. Pipe identification markers shall be installed in accordance with manufacturer’s recommendations.<br />

Markers shall be located as follows:<br />

Adjacent to each valve and fittings.<br />

At each branch and riser takeoff.<br />

At each pipe penetration through wall, floor or ceiling.<br />

At each pipe penetration to underground.<br />

At 25 foot (minimum) intervals on all piping.<br />

3.2 VALVE IDENTIFICATION TAGS<br />

A. Valves installed under this Division shall be identified with tags indicating service and valve<br />

number. Valve identification tags shall be securely fastened to all valves by means of brass “S”<br />

hooks. Cold/hot water valves and fire alarm devices located above a ceiling shall be noted with<br />

plastic laminate label with blue circle sticker dot on ceiling grid below valve. Note service or<br />

device on label.<br />

3.3 VALVE CHARTS<br />

A. Charts of valves shall be furnished by the Contractor. These charts shall include service<br />

designation, valve identification number, locations, and purpose. Where it is necessary to operate<br />

more than one valve in order to control a section of the piping, this fact and the identification<br />

number(s) of the other valve(s) shall be noted on the chart. Typewritten copies of valve charts<br />

shall be located in each operating manual. In addition, provide typewritten valve chart mounted in<br />

frame with clear acrylic glazing. Secure to wall at location as directed by Owner.<br />

B. Identifying numbers for valves shall be marked on the as-built Drawings.<br />

END OF SECTION 15423<br />

PIPE AND VALVE IDENTIFICATION 15423-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15425 - PIPING TESTS<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. The requirements of Section 15010 shall apply to this Section except as herein modified.<br />

B. This Section describes the Piping Tests.<br />

1.2 RELATED WORK<br />

A. Fire protection piping is tested under Section 15550.<br />

1.3 QUALITY ASSURANCE<br />

A. Refer to Specification Section 15010, GENERAL PROVISIONS - MECHANICAL, paragraph<br />

“CODES AND STANDARDS”.<br />

1.4 INDEX OF SPECIFIED PRODUCTS AND SUBMITTAL REQUIREMENTS<br />

A. The following is a list of Products specified within this Section. Provide submittals to the Engineer<br />

for review in accordance with requirements established within Section 01300 for only those<br />

Products indicated.<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

Domestic Water YES<br />

Gravity Soil and Waste YES<br />

Natural Gas YES<br />

Air Conditioning Condensate YES<br />

1.5 PRODUCT DELIVERY, HANDLING, AND STORAGE<br />

A. Refer to Section 15010, GENERAL PROVISIONS - MECHANICAL.<br />

PART 2 - PRODUCTS<br />

2.1 GENERAL<br />

A. Provide gauges, pumps, valves, temporary strainers, plugs, caps and other equipment necessary<br />

for protection of the systems and for the complete testing of each system.<br />

B. Flush all pipes immediately after testing.<br />

PIPING TESTS 15425-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 - EXECUTION<br />

3.1 GENERAL<br />

A. Instrumentation used for testing shall have been calibrated within the last six-month prior to<br />

beginning work in this Section.<br />

B. Inform the Owner's Representative in writing a minimum of five days prior to requested test.<br />

C. Prior to testing, piping shall be inspected over its entire length and all obstructions removed.<br />

D. Tests of concealed piping must be made before the piping is concealed. Pipes shall be proven<br />

tight in the presence of an authorized representative of the Owner.<br />

E. Install strainers as may be required to properly protect equipment from sediment or debris in the<br />

transported media that could damage equipment. Where permanent strainers are not shown,<br />

temporary strainers shall be required for use during the start-up period.<br />

F. Devices connected to the system which cannot assume test pressures shall be disconnected and<br />

protected from damage, individually tested and reconnected.<br />

G. Provide a written report of tests. Forward the report to the Engineer and Owner within one week<br />

after completion of the test. The report shall include the signature of the witnessing authorized<br />

representative of the Owner acknowledging the test. Should portions of a piping system be<br />

individually tested, prepare one final test report consolidating all piping section reports into one<br />

final test report stating all piping was successfully tested. Test reports of partial system testing will<br />

not be accepted. This report shall be completed by the Contractor and forwarded to the Engineer.<br />

This final report shall state that all piping was successfully tested. A copy of the final test report(s)<br />

and certificates shall be included within the Operating and Maintenance Manuals. The test report<br />

form shall be as appended and typed on the Contractor's letterhead.<br />

H. Additional tests may be specified in other sections. The tests specified in other sections shall be<br />

performed in addition to tests performed under this Section.<br />

I. Perform testing as required by applicable state and local codes, governing bodies, and the<br />

Owner's insuring company over and above the requirements of this Specification.<br />

J. Provisions shall be made so that every item may be thoroughly inspected and, in no case, shall<br />

any part of construction be obscured.<br />

K. Do not apply test pressures to "live" or "hot" valves. In the event such testing is necessary, install<br />

temporary block ahead of the valve. The final test of the connection shall be by examination of<br />

work under the service pressure.<br />

L. Parts of the system under test shall be under constant supervision with authority to bleed off<br />

excessive pressure that may develop. No test shall remain on work unless continuously attended.<br />

M. Fluids shall circulate and flow freely without noise, vibration, or hammer on either hand or<br />

automatic control, with no evidence of leaks, trapping, or binding.<br />

N. Leaks shall be repaired immediately and the tests repeated until the systems are proven tight.<br />

PIPING TESTS 15425-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

O. Caulking of joints will not be permitted.<br />

P. For leaks in welded connections, the weld shall be ground out to parent metal and rewelded.<br />

3.2 PIPE TESTS<br />

A. Domestic Water<br />

Piping shall be hydrostatically tested at 125 psig for a minimum of four hours with no drop in<br />

pressure. While the system is under pressure, visually inspect joints and connections for leaks.<br />

Leaks shall be repaired and the system shall be retested until test requirements are met. After the<br />

test, flush lines with potable water and clean lines of sediment and debris. Upon successful<br />

completion and approval of the tests, Domestic Water systems shall be disinfected before<br />

connecting permanently to the source of potable water. Disinfect lines with chlorine in accordance<br />

with 15401, State Health Department, and water company requirements.<br />

B. Gravity Soil and Waste<br />

Piping (including sanitary and vents) shall be inspected over the entire length for obstructions.<br />

Necessary openings shall be plugged and the system hydrostatically tested to the level of the<br />

highest vent above the roof to a maximum of 20 psig. The system shall hold water for a minimum<br />

of one hour with no drop in level. Where a portion of the system is to be tested, the test shall be<br />

conducted in the same manner and to the pressure of the highest level above the roof as<br />

described for the entire system. A pump may be used to supply the required pressure.<br />

C. Natural Gas<br />

Piping shall be pneumatically tested under 125 psig pressure for a minimum of four hours with no<br />

drop in pressure. Components not rated for test pressure shall be disconnected during the test.<br />

Pipe connections to these components shall be plugged or capped during the test. While the<br />

system is under pressure, joints and connections shall be visually examined and tested with a<br />

soap solution. Upon successful completion and approval of the test, clean lines of sediment and<br />

debris with compressed air. Reconnect disconnected components. Test reconnected joints with a<br />

soap solution at normal operating pressure.<br />

D. Air Conditioning Condensate<br />

END OF SECTION 15425<br />

Piping shall be inspected over the entire length for obstruction. The system shall be pneumatically<br />

tested at 50 psig for a minimum of four hours with no drop in pressure. While the system is under<br />

pressure, joints and connections shall be tested with a soap solution. Upon successful completion<br />

and approval of the test, clean lines of sediment and debris with compressed air.<br />

PIPING TESTS 15425-3


Date:<br />

<strong>TranSystems</strong><br />

220 St.Charles Way, Suite 150<br />

York, PA 17402<br />

Attention: Mechanical Engineering Department<br />

RE: Piping Tests for Fed Ex – Oakland – Sort Building<br />

Project No.: P501070099<br />

Dear Sir:<br />

The following piping test has been completed in strict accordance to the specifications, documented below and<br />

witnessed by the Owner's representative.<br />

Requested Testing Date:<br />

Date Written Request Received by Owner's Representative (Minimum 5 workdays prior to test date):<br />

Pipework to be Tested:<br />

Description: ______________________________________________________________________________<br />

______________________________________________________________________________<br />

Initial Test: Retest: Pneumatic:<br />

Hydraulic: Initial Pressure: Duration of Test:<br />

Final Pressure: Test Approved: Test Not Approved:<br />

Comments:<br />

Test Witnessed by: Test Conducted by:<br />

Contractor:<br />

The original copy shall be forwarded to the Engineer. The Contractor shall distribute copies to the Owner's<br />

Representative.<br />

PIPING TESTS 15425-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15450 - PLUMBING FIXTURES AND TRIM<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. The requirements of Section 15010 shall apply to this Section, except as herein modified.<br />

B. This Section describes the installation of the Plumbing Fixtures and Trim.<br />

1.2 QUALITY ASSURANCE<br />

A. Refer to Specification Section 15010, GENERAL PROVISIONS - MECHANICAL, paragraph<br />

“CODES AND STANDARDS”.<br />

1.3 INDEX OF SPECIFIED PRODUCTS AND SUBMITTAL REQUIREMENTS<br />

A. The following is a list of Products specified within this Section. Provide submittals to the Engineer<br />

for review in accordance with requirements established within Section 01300 for only those<br />

Products indicated.<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

Water Closet YES<br />

Lavatory YES<br />

Service Sink YES<br />

Stainless Steel Sink YES<br />

Electric Water Cooler YES<br />

1.4 PRODUCT DELIVERY, HANDLING AND STORAGE<br />

A. Refer to Section 15010, GENERAL PROVISIONS - MECHANICAL<br />

PART 2 - PRODUCTS<br />

2.1 GENERAL<br />

A. Fixtures shall be of one manufacturer insofar as possible, and of first quality. Wall hung vitreous<br />

china fixture backings shall be drilled for mounting carriers as specified.<br />

B. Fixtures shall be white unless otherwise noted.<br />

C. Earthenware shall be unmarked, true and level and shall be warranted not to scale, craze, or<br />

discolor.<br />

D. Exposed metal parts including faucets, waste fittings, waste plugs, strainers, flush valves, traps,<br />

wastes, supplies, nipples, and escutcheons - for all fixtures shall be brass, chromium plated,<br />

unless otherwise noted.<br />

PLUMBING FIXTURES AND TRIM 15450-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

E. Each hot and cold water connection to fixtures and equipment shall be provided with a stop valve<br />

unless otherwise noted.<br />

2.2 FIXTURES<br />

A.<br />

B.<br />

C.<br />

Water Closet, Flush Valve, Wall Hung (OAKH-EC1-BZ001)<br />

1. American Standard 2257.103 Water Saver Afwall EL 1.6, or similar by Kohler or Eljer.<br />

2. Bowl: Vitreous china siphon jet action, wall hung, 1-1/2” top spud, elongated bowl.<br />

3. Valve: Sloan Royal Number 111 Flushometer or equal, with 1” screwdriver angle stop,<br />

vacuum breaker, and flush connection, 1.6 gallon flush.<br />

4. Seat: Heavy-duty commercial grade, white elongated rim, open front, check hinges, and<br />

stainless steel bolts. Church 9500C, or similar by Olsonite.<br />

5. Carrier: Concealed closet chair carrier with 4” ABS adjustable extension outlet<br />

connection. Josam 12000 Series, or similar by Wade, Smith, Zurn or Watts.<br />

Handicapped Water Closet, Flush Valve, Wall Hung, (OAKH-EE1-BZ001, OAKH-EC1-BZ002)<br />

1. American Standard 2257.103 Afwal EL 1.6, or similar by Kohler or Eljer.<br />

2. Bowl: Vitreous china siphon jet action, wall hung, 1-1/2" top spud, elongated bowl.<br />

3. Valve: Optima Royal Model 111-ES-S sensor operated Flushometer or equal, with<br />

infrared sensor, manual over-ride button, integral solenoid operator, chrome plated wall<br />

cover plate, 120/24 VAC hardware transformer, 1" screwdriver angle stop, vacuum<br />

breaker flush connection, and 1.6 gallon flush.<br />

4. Seat: Heavy duty commercial grade, white elongated rim, open front, check hinges, and<br />

stainless steel bolts. Church 9500C, or similar by Olsonite.<br />

5. Carrier: Concealed closet chair carrier with 4" ABS adjustable extension outlet<br />

connection. Josam 12000 Series, or similar by Wade, Smith, Zurn, or watts.<br />

6. Mounting Height: Mount fixture such that the top of the seat is 17 to 19 inches above<br />

finish floor.<br />

Handicapped Water Closet – Flush tank, Floor Mounted (OAKH-ED1-BZ001)<br />

1. American Standard 2386.500 Elongated Cadet 3 barrier free design 1.6/PA, or similar by<br />

Kohler or Eljer.<br />

2. Bowl: Vitreous china, elongated siphon jet action bowl and close coupled flushometer<br />

tank with water saving trim, and bolt caps. Provide pressure assisted, chrome plated trip<br />

lever, chrome plated supply pipe, valve and escutcheon plate, 1.6 gallon flush.<br />

PLUMBING FIXTURES AND TRIM 15450-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D.<br />

E.<br />

F.<br />

3. Seat: Heavy duty commercial grade, white, elongated rim, closed front seat with cover,<br />

check hinges, and stainless steel bolts, Church 38355, or similar by Olsonite.<br />

Urinal, Flush Valve, Wall Hung (OAKH-EC1-BZ003)<br />

1. American Standard 6501.010 Washbrook 1.0, or similar by Kohler or Eljer.<br />

2. Urinal: Vitreous china washout, ¾” top spud with two wall hangers and 2” threaded outlet<br />

connection.<br />

3. Valve: Sloan No. 186-1 flush valve, or equal, with ¾” screwdriver angle stop, vacuum<br />

breaker, and flush connection.<br />

4. Carrier: Floor anchored, concealed support type carrier. Josam 17000 Series, or similar<br />

by Wade, Smith, Zurn, or Watts.<br />

Handicapped Urinal, Flush Valve, Wall Hung (OAKH-EC1-BZ004)<br />

1. American Standard 6501.010 Washbrook 1.0, or similar by Kohler or Eljer.<br />

2. Urinal: Vitreous china washout, ¾” top spud with two wall hangers and 2” threaded outlet<br />

connection.<br />

3. Valve: Sloan Model 186-1 Royal flushometer, or equal, flush valve with ¾” screwdriver<br />

angle stop, vacuum breaker, and flush connection.<br />

4. Carrier: Floor anchored, concealed support type carrier. Josam 17000 Series, or similar<br />

by Wade, Smith, Zurn or Watts.<br />

5. Mounting Height: Mount fixture such that elongated rim is 17” (maximum) above finished<br />

floor.<br />

Lavatory, Wall Hung (OAKH-EC1-BZ005)<br />

1. American Standard 0355.012 Lucerne, or similar by Kohler or Eljer.<br />

2. Lavatory: Vitreous china lavatory, front overflow, 4” faucet centers, self-draining deck<br />

area, contour back, side splash shields, and soap depression.<br />

3. Carrier: Floor anchored concealed arm support type carrier. Josam 17000 Series, or<br />

similar by Wade, Smith, Zurn or Watts.<br />

4. Trim: American Standard 2175.20 Reliant, centerset faucet, or equal, 4” centers, with<br />

pop-up drain, aerator, 1-1/4” railpiece, .5 GPM flow restrictor.<br />

5. Supplies: Supply shall have loose key angle stop valve, escutcheon and flexible riser; all<br />

chromium plated.<br />

6. Trap: 1-1/4” adjustable “P” trap with cleanout.<br />

7. Size: 20” x 18”.<br />

PLUMBING FIXTURES AND TRIM 15450-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

G.<br />

H.<br />

I.<br />

Handicapped Lavatory, Wall Hung, (OAKH-EE1-BZ002, OAKH-ED1-BZ002, OAKH-EC1-BZ006)<br />

1. American Standard 9141.011, Wheelchair Patients Wall Hung Lavatory, or similar by<br />

Kohler or Eljer.<br />

2. Lavatory: Vitreous china, front overflow, concealed arm support, faucet holes 4" on<br />

centers.<br />

3. Carrier: Floor anchored concealed arm support type carrier. Josam 17000 Series, or<br />

similar by Smith, Wade, Zurn, or Watts.<br />

4. Trim: American Standard 7400.172H Heritage centerset faucet, or equal, with aerator, 4<br />

inch centers, .5 GPM flow restrictors, lavatory grid drain, and 1-1/4" tailpiece.<br />

5. Supplies: Supplies shall have loose key angle stop valves, escutcheons and flexible<br />

risers: all chrome plated.<br />

6. Trap: 1-1/4" adjustable "P" trap with cleanout and escutcheon; all chromium plated.<br />

7. Size: 20" x 27"<br />

8. Note: Insulate water and waste pipe beneath lavatory.<br />

Service Sink, Corner Type, (OAKH-EE1-BZ003, OAKH-ED1-BZ03, OAKH-EC1-BZ007)<br />

1. American Standard 7741.000 Florwell corner service sink, or similar by Ceco, Kohler or<br />

Eljer.<br />

2. Sink: Enameled cast iron corner type, with rim guard.<br />

3. Trim: American Standard 8344.112 faucet, or similar by T&S B-0665-BSTR, with top<br />

brace, stops in shank, vacuum breaker, bucket hook, and rough chrome finish.<br />

4. Drain: American Standard 7721.038, or equal, with strainer and socket for 3" outlet.<br />

5. Size: 28" x 28" x 13” H.<br />

Stainless Steel Sink Single Bowl, Countertop (OAKH-EC1-BZ008)<br />

1. Elkay Model GE CR-2521 Celebrity, countertop sink.<br />

2. Sink: Single bowl, 20 gauge type 302 stainless steel, self rimming, soft satin finish, flush<br />

fittings deck, sound dampening undercoating, polished bowl edges, 3 faucet holes.<br />

3. Trim: Elkay LK2442 sink faucet, or equal, swivel aerator, #99 cup strainer drain.<br />

4. Supplies: Loose key angle stop valve, escutcheon and flexible risers; all chrome plated.<br />

5. Trap: 1-1/2” adjustable “P” trap with cleanout, chrome plated.<br />

PLUMBING FIXTURES AND TRIM 15450-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

J.<br />

K.<br />

L.<br />

M.<br />

N.<br />

6. Size: 25” x 21-1/4” x 5-3/8” deep.<br />

Stainless Steel Sink, Double Bowl, Countertop, (OAKH-EE1-BZ004, OAKH-EC1-BZ009)<br />

1. Elkay Model GE CR-3321 Celebrity, countertop sink.<br />

2. Sink: Double bowl, 20 gauge type 304 stainless steel self-rimming, soft satin finish, flush<br />

fittings deck, sound dampening, polished bowl edges, 3 faucet holes.<br />

3. Trim: Elkay LK2442 faucet without spray, swivel aerator, or equal, with 2 LK99 cup<br />

strainer drains.<br />

4. Supplies: Loose key angle stop valve, escutcheon and flexible risers; all chrome plated.<br />

5. Trap: 1-1/2" adjustable "P" traps with cleanouts, chrome plated.<br />

6. Size: 33" x 21-1/4" x 5-3/8" deep.<br />

Stainless Steel Sink, Single Bowl, Free-Standing (OAKH-EC1-BZ010)<br />

1. Elkay Model WNSF-8124, stainless steel sink.<br />

2. Sink: Free-standing, 14 gauge type 304 stainless steel, single compartment, NSF<br />

approved, drilled for fittings as hereinafter specified. Unit shall have all heliarc welded<br />

construction and satin finish, and stainless steel legs with adjustable feet.<br />

3. Trim: Elkay LK940GN08T4H faucet or equal.<br />

4. Trap: 2” adjustable “P” trap with cleanout.<br />

5. Size 24” x 24” x 14”.<br />

Shower (OAKH-EC1-BZ011)<br />

1. Fittings: American Standard 2000.501 Ceramix pressure balancing valve with hot limit<br />

safety stop, chrome plated lever control handle, 2.5 GPM flow restrictor, and adjustable<br />

spray shower head.<br />

Handicapped Shower (OAKH-EC1-BZ012)<br />

1. Fittings: American Standard 2000.500 Ceramix pressure balancing valve with hot limit<br />

safety stop, chrome plated lever control handle, 2.5GPM flow restrictor, 1663.500 “jet”<br />

personal shower with ½ inch NPT male supply with built-in fixed wall bracket and 59 inch<br />

long hose, polished chrome.<br />

Electric Water Cooler – Wall Hung (OAKH0-EC1-BZ013)<br />

1. Halsey W. Taylor HAC-8FS-Q, or similar by Oasis or Elkay.<br />

2. Unit: Barrier-free wall mounted type with stainless steel top, bubbler, push bars,<br />

automatic stream height control, cooling coil, air-cooled condenser, hermetically sealed<br />

PLUMBING FIXTURES AND TRIM 15450-5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

O.<br />

P.<br />

motor-compressor 5-year warranty, temperature control, flexible cord with 3-pronged<br />

grounded plug, and 1-1/4” “P” trap with cleanout.<br />

3. Capacity: 8 gallons per hour of 50 F water with room temperature of 90 F and inlet water<br />

temperature of 80 F.<br />

4. Refrigerant: R-134A.<br />

5. Size: 22” high, 18” wide, and 18-1/2” deep.<br />

6. Mounting Height: Mount 40” from basin to floor.<br />

7. Compressor: 1/5 HP, 120/1/60.<br />

8. Support: Provide wall brackets.<br />

9. Cabinet Finish: Finish selected by the Owner.<br />

Handicapped Electric Water Cooler, Wall Hung (OAKH-EC1-BZ014)<br />

1. Halsey W. Taylor HAC-8FS-Q, or similar by Oasis or Elkay.<br />

2. Unit: Barrier-free wall mounted type with stainless steel top, bubbler, push bars,<br />

automatic stream height control, cooling coil, air-cooled condenser, hermetically sealed<br />

motor-compressor 5-year warranty, temperature control, flexible cord with 3-pronged<br />

grounded plug, and 1-1/4” “P” trap with cleanout.<br />

3. Capacity: 8 gallons per hour of 50 F water with room temperature of 90 F and inlet water<br />

temperature of 80 F.<br />

4. Refrigerant: R-134A.<br />

5. Size: 22” high, 18” wide, and 18-1/2” deep.<br />

6. Mounting Height: Mount 32-5/8” from finished floor to basin rim.<br />

7. Compressor: 1/5 HP, 120/1/60.<br />

8. Support: Provide wall brackets.<br />

9. Cabinet Finish: Finish selected by the Owner.<br />

Lavatory – Toilet Combination (OAKH-EC1-BZ016)<br />

1. Acorn Penal-Ware 1437 RO Series (Lav-Toilet Comby) 1437-RO-3-DMB-EVSP2-ULF<br />

(1.6 GPF) - EVSPFV.<br />

2. Bowl: 14 gauge 304 stainless steel blowout jet type with elongated bowl manufactured by<br />

ANSI 112.19.2M. Requirements, 1.6 GPF.<br />

3. Lavatory: 14 gauge 304 stainless steel oval bowl. 14-3/4” x 9-1/2” x 5” deep.<br />

PLUMBING FIXTURES AND TRIM 15450-6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Q.<br />

R.<br />

S.<br />

4. Flush Valve: Electronic valve system with Piezo pushbutton operated, remotely located<br />

up to 10 feet from electronic valve.<br />

5. Lavatory Valve: Hot and cold electronic valve system with Piezo pushbutton to be<br />

remotely located up to 10 feet from electronic valve.<br />

Stainless Steel Sink, Single Bowl, Wall Hung (OAKH-EC1-BZ017)<br />

1. Elkay Model CHSB17162, stainless steel sink.<br />

2. Sink: Wall Hung, 18 gauge type 304 stainless steel, single compartment, NSF approved,<br />

drilled for fittings as hereinafter specified. Unit shall have all heliarc welded construction<br />

and satin finish.<br />

3. Trim: Elkay LK940GN08T4H faucet or equal.<br />

4. Trap: 2” adjustable “P” trap with cleanout.<br />

5. Size 24” x 24” x 14”.<br />

Service Sink (OAKH-EC1-BZ018)<br />

1. Fiat TSB3013 Stockton Rectangular, or similar by Kohler or Eljer.<br />

2. Sink: Rectangular mop basin. Terrazzo and stainless steel drop front threshold and rim<br />

guard.<br />

3. Trim: American Standard 8344.112 faucet, or equal, with top brace, stops in shank,<br />

vacuum breaker, and bucket hook.<br />

4. Drain: American Standard 7721.038, or equal, with strainer and socket for 3” outlet.<br />

5. Size 36” x 24”.<br />

Waste Disposal (OAKH-EC1-BZ019)<br />

1. Waste Disposal, Insinkerator Model SS-500.<br />

2. Grind chamber, corrosion resistant stainless steel.<br />

3. Motor 5 HP, 1725 RPM totally enclosed to provide protection against outside moisture.<br />

4. Finish, all stainless steel and chrome plated. Paint-free for lasting sanitation.<br />

T. Electrical Water Cooler, Compact Wall Mounted, Bi-Level, (OAKH-EE1-BZ005)<br />

1. Halsey W. Taylor Model HAC8FSBL-Q, or similar by Oasis or Elkay.<br />

2. Unit: Compact wall hung water cooler, bi-level, stainless steel top, bubbler, pushbutton,<br />

automatic stream height control, cooling coil, air-cooled condenser, hermetically sealed<br />

PLUMBING FIXTURES AND TRIM 15450-7


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

motor-compressor 5-year warranty temperature control, flexible power cord with 3<br />

pronged grounded plug, 1-1/4" "P" trap with cleanout.<br />

3. Capacity: 8 gallons per hour of 50 F water with room temperature of 90 F and inlet water<br />

temperature of 80 F.<br />

4. Refrigerant: R-134A<br />

5. Size: 23" high, 36-1/4" wide, and 18-5/8" deep.<br />

6. Mounting Height: Mount 38" from upper basin to floor, 32 ½” from lower basin to floor.<br />

7. Compressor: 1/5 HP, 120/1/60.<br />

8. Support: Provide wall bracket.<br />

9. Cabinet Finish: Finish selected by Owner.<br />

U. Emergency Eye/Face Wash – (OAKH-ED1-BZ004, OAKH-EC1-BZ015)<br />

1. Speakman SE-420 Free-Standing Eyesaver, or similar by Haws.<br />

2. Free-standing emergency aerated eye/face wash fixture furnished complete with selfcleaning<br />

and non-clogging, stay-open valve, integral dust shrouds, adjustable volume<br />

control, supply line strainer, aerated eye/face wash with stainless steel bowl, stanchion,<br />

floor flange, all interconnecting fittings, and universal signage.<br />

3. Provide water mixing valve to tepid water control consisting of two independent<br />

thermostatic type with liquid filled sensors. A thermometer shall indicate the leaving<br />

water temperature. It shall have bronze body construction and non-corrosive parts.<br />

4. In the event of hot water failure, the unit will continue to supply cold water at the minimum<br />

required flow. In the event of a cold water failure, the hot water port shall close stopping<br />

all flow.<br />

5. Speakman SE-420 or equal.<br />

V. Emergency Eye/Face Wash-Countertop (OAKH-EC1-BZ020)<br />

1. Speakman SE-572 20 gpm countertop eyesaver, or similar by Haws.<br />

2. Countertop aerated eye/face wash fixture furnished complete with stay-open valve, pull rod,<br />

aerated eye/face wash with stainless steel bowl, hand and all interconnecting fittings.<br />

3. Provide water mixing valve to tepid water control consisting of two independent thermostatic<br />

type with liquid filled sensors. A thermometer shall indicate the leaving water temperature. It<br />

shall have bronze body construction and non-corrosive parts.<br />

4. In the event of a hot water failure, the unit will continue to supply cold water at the minimum<br />

required flow. In the event of a cold water failure, the hot water port shall close stopping all<br />

flow.<br />

PLUMBING FIXTURES AND TRIM 15450-8


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

5. The valve shall supply a minimum of 20 gpm of tepid water. Pressure drop through the valve<br />

at 20 gpm shall be 5 psi or less.<br />

6. Temperature adjustment shall be tamper resistant and have a range of 76 to 95 deg. F. The<br />

setpoint shall be 80 deg. F.<br />

7. Mixing valve shall be Speakman SE-352 or equal.<br />

W. Emergency Shower and Eye/Face Wash (OAKH-EC1-BZ021)<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

1. Speakman SE-690 20 gpm free-standing Safe-T-Zone, or similar by Haws.<br />

2. Free-standing emergency deluge shower and aerated eye/face wash fixture furnished<br />

complete with self-cleaning and non-clogging deluge shower head, stay-open, valve, pull<br />

rod, aerated eye/face wash with stainless steel bowl, hand and foot operated, stanchion,<br />

floor flange, and all interconnecting fittings.<br />

3. Provide flow switch in supply and a visual indicator light and audible alarm when shower<br />

is activated.<br />

4. Provide water mixing valve to tepid water control consisting of two independent<br />

thermostatic type with liquid filled sensors. A thermometer shall indicate the leaving<br />

water temperature. It shall have bronze body construction and non-corrosive parts.<br />

5. In the event of a hot water failure, the unit will continue to supply cold water at the<br />

minimum required flow. In the event of a cold water failure, the hot water port shall close<br />

stopping all flow.<br />

6. The valve shall supply a minimum of 20 gpm of tepid water. Pressure drop through the<br />

valve at 20 gpm shall be 5 psi or less.<br />

7. Temperature adjustment shall be tamper resistant and have a range of 76-97°F. The<br />

setpoint shall be 80°F.<br />

8. Mixing valve shall be Speakman SE-352 or equal.<br />

A. Installation of fixtures shall include required supply, waste, soil and vent connections and required<br />

fittings, supports, fastening devices, cocks, valves, and traps for a complete installation.<br />

B. Fixtures and trim shall be installed and anchored to the structure of the building as recommended<br />

by the manufacturer. Fixtures to be attached to the wall shall be complete with special anchors,<br />

hangers, or supports. No attachments shall be made to masonry walls by means of screws in<br />

wood plugs.<br />

PLUMBING FIXTURES AND TRIM 15450-9


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

C. Handicapped fixtures shall be installed in accordance with ANSI A117 and local code<br />

requirements.<br />

D. Apply sealant around all fixtures and mounting surface.<br />

E. Each fixture shall be protected after installation until construction is completed and accepted by<br />

the Owner. When ready for use, the Contractor shall remove protection, including paper covering<br />

on china, and enameled ware. The Contractor shall be responsible for fixtures until acceptance by<br />

the Owner.<br />

F. Piping shall be stubbed out to the exact location of the fixtures. Stubs shall be set symmetrical<br />

with the fixtures. Hot and cold water supplies for faucets shall be set on centers as recommended<br />

by the manufacturer. Individual branches to fixtures shall be as scheduled on the Drawings.<br />

G. Headers serving water closets and urinals shall be the same size throughout their entire length.<br />

H. Where equipment or fixtures are furnished by Others, roughing-in shall be done as recommended<br />

by the fixture manufacturer.<br />

I. Fixtures shall be installed square, in line and level to give a workmanlike and uniform appearance.<br />

J. This Contractor shall rough-in and make final connection to equipment furnished by Others unless<br />

otherwise noted. Each hot water and cold water connection shall be valved. Each waste<br />

connection shall be capped 6 inches above finish floor or 3 inches out from the wall unless<br />

otherwise noted. Verify the exact location of rough-in work with the equipment supplier prior to<br />

beginning work.<br />

END OF SECTION 15450<br />

PLUMBING FIXTURES AND TRIM 15450-10


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15550 - FIRE PROTECTION<br />

PART 1 - GENERAL<br />

1.1 GENERAL<br />

1.2 SCOPE<br />

A. The requirements of Section 15010 shall apply to this Section except as herein modified.<br />

A. This Section describes the installation of the Fire Protection Systems.<br />

B. The scope of work shall include, but not be limited to, the following:<br />

- Design of fire protection systems.<br />

- Wet type sprinkler systems for all areas.<br />

- Piping systems.<br />

- All valves, controls, alarms, and accessories required to provide a complete and<br />

operating fire protection system.<br />

- Flushing of all piping installed under this Section.<br />

- Testing and approvals.<br />

C. Sort Building - Underground laterals extending from the underground yard mains and terminating<br />

in level blind flanges approximately 6" above finish floor shall be provided by the Division 2, for the<br />

Sort Building. Connect to this piping at the point of termination and extend the fire protection<br />

system throughout the building.<br />

1.3 Design of Fire Protection Systems<br />

A. Work required under this section shall be delivered via design/build performance specification<br />

methodology. This specification shall be the bid basis for the design/build package. As such the<br />

successful contractor shall become the Engineer of Record for the fire protection system for this<br />

project and shall meet all code, insurance company and authority having jurisdiction requirements<br />

in addition to the requirements stated herein and deliver a complete operating system to the<br />

Owner in accordance to all code requirements and the requirements of the local authority having<br />

jurisdiction and the Owner’s insuring agency.<br />

B. The Contractor shall be responsible for design and subsequent installation of the fire protection<br />

system. Requirements for the fire protection system arise from a variety of sources such as<br />

building codes, fire codes, insurance standards and Owner requirements. As these contract<br />

documents do not reiterate all of these requirements, it is necessary that the Contractor be<br />

thoroughly knowledgeable and experienced with these types of fire protection systems as the<br />

Contractor will be expected to comply with all stated contract requirements and all referenced<br />

codes, standards and guidelines. Further, the Contractor assumes responsibility for performance<br />

of the system design in accordance with all requirements.<br />

C. When the requirements of the contract documents are at variance with the referenced codes,<br />

standards and guidelines, the Contractor shall notify the Engineer prior to bidding. If these<br />

variances result from agreements made with the applicable authority, the Contractor will be<br />

FIRE PROTECTION 15550-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

advised. Otherwise, the Contractor shall be held to the most stringent requirement at the<br />

discretion of the Engineer.<br />

D. When referenced codes, standards, or guidelines are in conflict, the most stringent shall govern.<br />

E. This Contractor shall coordinate his work with that of Division 2 such that the hydraulic calculations<br />

will integrate that work provided under Division 2. Extend hydraulic calculations to a point of<br />

known water test (pressure and flow).<br />

1.4 RELATED WORK<br />

A. Underground fire water systems shall be provided under Division 2.<br />

B. Refer to section 15050 Basic Materials and Methods.<br />

1.5 QUALITY ASSURANCE<br />

A. Installation of the fire protection work under this Section shall be in accordance to the<br />

requirements of UL, NEC, NFPA Standards including but not limited to NFPA-13, FM Loss<br />

Prevention Data, the 2006 International codes, and other applicable state and local codes,<br />

ordinances, restrictions, state and local fire departments requirements, OSHA, public utilities<br />

having jurisdiction, and the Owner's insuring agency requirements and any interpretation and<br />

formal positions of the Owner’s insuring agency. Where specific editions are not identified, the<br />

edition adopted at the time bids are received shall prevail.<br />

B. Refer to Part 3 - Execution, "Installation Requirements and Approvals."<br />

1.6 SUBMITTALS<br />

A. Submittals and the Contractor's working Drawings shall be completed and forwarded to the<br />

Engineer for review prior to the Fire Protection Contractor's first application for payment.<br />

B. The Contractor shall secure the services of a licensed professional fire protection engineer<br />

registered in the State of California who shall prepare, sign, and seal all drawing and calculation<br />

submissions. The Contractor shall make complete calculations and engineering drawings,<br />

including hydraulic reference points, to a scale of 1/8" = 1'-0" for overall plan drawings. Details,<br />

etc. shall be at a larger scale, minimum 3/8" = 1'-0". The maximum drawing size shall be 30" x<br />

42". The drawings and hydraulic calculations shall be submitted to, and approved by, the following<br />

agencies:<br />

1. F.M. Global<br />

Mr. Ryan Nichols<br />

100 Pringle Avenue<br />

Suite 400<br />

Walnut Creek, CA 94596<br />

Ph – 925-849-5061<br />

C – 805-801-9306<br />

Email – ryan.nichols@fmglobal.com<br />

2. State and Local Governing Authorities<br />

FIRE PROTECTION 15550-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

C. Submitted plans and specifications must include all details and information required by NFPA13,<br />

other applicable NFPA Standards and applicable Insurance Company Interpretive Guides. Review<br />

information for accuracy before sending to Insurance Company. Incomplete submissions will not<br />

be reviewed.<br />

D. Submission of a proposal shall form as acknowledgement that the Contractor has contacted the<br />

aforementioned agencies and that the work provided under this Section shall be in full accordance<br />

to their requirements. Additional work required by the Contractor's failure to complete the above<br />

shall be completed at no additional compensation to the Contractor.<br />

E. Six sets of blue line prints of these approved drawings and six sets of hydraulic calculations each<br />

bearing the approval stamp of the aforementioned agencies (including the Owner's insuring<br />

agency) shall be forwarded to the Engineer for review. Submittals not bearing the seal and<br />

signature of a licensed professional engineer, and the approval stamp of the aforementioned<br />

agencies shall be returned by the engineer without action.<br />

F. Provide submittals to the Engineer for review in accordance with the requirements established<br />

within Section 01300 for the following products:<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

Drawings YES<br />

Hydraulic Calculations (submitted in the form outlined in NFPA-13) YES<br />

Alarm Check Valve YES<br />

OS&Y Valves YES<br />

Water Check Valves YES<br />

Pipe and Fittings YES<br />

Water Flow Switch YES<br />

Sprinkler Heads YES<br />

Fire Department Connection YES<br />

Tamper Switches YES<br />

Water Motor Alarm YES<br />

Pipe Hangers and Supports YES<br />

Pipe Tests and Reports YES<br />

System Trip Tests and Reports YES<br />

Nameplates and Identification Signs YES<br />

Operating and Maintenance Manuals YES<br />

Instructions YES<br />

Instruction Verification YES<br />

Record Drawings YES<br />

G. Samples<br />

1. Provide samples to the Engineer in accordance with the requirements established within<br />

Section 01300 for the following:<br />

Grooved Type Couplings and Gaskets<br />

Sprinkler Head<br />

1.7 PRODUCT DELIVERY, HANDLING AND STORAGE<br />

A. Refer to Section 15010, GENERAL PROVISIONS - MECHANICAL.<br />

FIRE PROTECTION 15550-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 GENERAL<br />

A. All equipment shall be UL listed and FM approved for its intended use.<br />

2.2 PIPE AND FITTINGS<br />

A. All fire protection piping, valves, fittings, installation, etc. shall conform to NFPA Chapter 13,<br />

Underwriters' Laboratories, and the Owner's insuring company requirements. Pipe and fittings<br />

shall be as follows:<br />

System Location Pipe<br />

Fittings<br />

Wet Ceiling ASTM A135 Sch. 40 Threaded Black Cast<br />

Or ASTM A135 Iron or Plain End, Hole Cut,<br />

Sch. 10 Black Steel Type Fittings or Grooved<br />

Type Victaulic Fittings<br />

B. All fire protection piping shall be UL listed and FM approved for its intended use.<br />

C. Galvanized pipe shall be hot dip galvanized in accordance with ASTM A123.<br />

D. Materials exposed to weathering shall be galvanized.<br />

E. Provide flushing connection at the end of each main consisting of capped nipple 4" long.<br />

2.3 WELD-O-LETS, THREAD-O-LETS<br />

A. "Weld-O-Let," "Thread-O-Let," and other similar type fittings shall be the rounded entry type fittings<br />

as manufactured by Bonney Forge.<br />

2.4 PLAIN END FITTINGS<br />

A. Fittings such as Victaulic "Hooker" and "FIT", products for hole cut pipe, plain end steel pipe<br />

products, snap-let outlets, strapless outlets and other non-grooved products, etc. may be used.<br />

2.5 GROOVED FITTINGS<br />

A. Use “Zero-Flex” Style 07 rigid couplings with EPDM gaskets on wet pipe systems. Pipe ends,<br />

fittings, and gaskets shall be prepared, cleaned, lubricated and installed in strict accordance to the<br />

manufacturer's recommendations. Fittings and housings installed on galvanized piping shall also<br />

be galvanized. Fittings shall be UL/FM approved for fire protection service.<br />

B. All products (fittings, housings, gaskets, etc.) shall be of the same manufacturer.<br />

C. Fittings, couplings, gaskets, etc. shall be as manufactured by the Victaulic Company of America.<br />

2.6 PIPE SUPPORTS<br />

A. Refer to Section 15050, BASIC MATERIALS AND METHODS.<br />

FIRE PROTECTION 15550-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. All pipes shall be supported in accordance with NFPA and FM, UL standards, except no chain or<br />

perforated steel hangers shall be used. Hangers for main and cross main pipework 2-1/2" and<br />

larger shall be wrought clevis, or ring hangers.<br />

2.7 FIRE SYSTEM VALVES<br />

A. Alarm Check Valve<br />

1. Valve(s) shall be complete with necessary control valves, strainers, gauges, and<br />

accessories for a complete installation. A gate valve shall be installed directly upstream<br />

of each alarm check valve. Valves shall be FM, UL approved.<br />

2. Provide minimum 3/4" relief valve on the system side of the alarm check valve of gridded<br />

systems to prevent build-up of high system pressure. The device shall have adjustable<br />

relief setting, preset to discharge at 175 psig. Pipe discharge to outdoors.<br />

3. Maximum total area coverage of systems connected to a single valve shall be based on<br />

the system hydraulic design but in no case shall the area exceed 52,000 sq. ft. (40,000<br />

sq. ft. for warehouse areas). Should one riser area provide protection for more than<br />

52,000 sq. ft. (52,000 sq. ft. for warehouse areas), multiple valves and laterals shall be<br />

provided.<br />

4. Alarm check valve shall be Victaulic Series 751, or Viking <strong>Corporation</strong> Model J-1.<br />

B. OS&Y Valve<br />

1. Valve(s) shall be FM, UL approved with cast iron body conforming to ASTM A-126 class<br />

B with rising stem and solid wedge disc suitable for fire protection service. Each valve<br />

shall have an approved tamper switch.<br />

2. Valve shall be Figure G-634 as manufactured by Stockham.<br />

C. OS&Y Valve (For Wall Indicator Post)<br />

1. Valve(s) shall be FM, UL approved with cast iron body conforming to ASTM Spec. A-126<br />

Class B with non-rising stem suitable for installation with a wall indicator post. Each valve<br />

shall have an approved tamper switch.<br />

2. Valve shall be Figure G-632 as manufactured by Stockham.<br />

D. Check Valve<br />

2.8 SPRINKLER HEADS<br />

1. Check valve(s) shall be FM, UL approved wafer type valve rated for 250 psig water<br />

service pressure.<br />

2. Valve shall be Model C as manufactured by Reliable Automatic Sprinkler Co., or equal.<br />

A. Sprinkler heads shall be FM, UL approved.<br />

FIRE PROTECTION 15550-5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Sprinkler heads shall be Star Model E (Model M for dry pendent heads), or equal, with<br />

temperature ratings and discharge characteristics as scheduled on the drawings.<br />

C. In office areas, sprinkler heads shall be chrome plated with chrome plated escutcheons.<br />

Sprinkler heads in suspended acoustical tile ceilings shall be Model GFR/F2 recessed type<br />

escutcheons as manufactured by Reliable.<br />

D. Provide and install sprinkler emergency cabinets for the storage of spare sprinkler heads. The<br />

cabinets shall be located at each sprinkler riser. Provide necessary wrenches in the cabinet for<br />

use in removal and installation of the sprinklers. The extra sprinkler heads shall be of the same<br />

type and temperature ratings as those installed in the building. Installing of the cabinet and<br />

quantity of spare heads shall be in accordance with NFPA-13, Section 3-2.9.<br />

E. Temperature rating of sprinkler heads near unit heaters or other heat producing objects shall be<br />

in accordance with NFPA-13 Section 5-3.1.4.<br />

F. Sprinkler heads shall be centered in suspended acoustical tile ceiling.<br />

2.9 WATER MOTOR ALARM<br />

A. The water motor alarm(s) shall annunciate system water flow.<br />

B. Each riser shall be provided with a minimum of one water motor alarm Star Model "CD", Viking<br />

Model F-1 or equal.<br />

C. The water motor alarm may serve more than one system, but the piping shall be arranged so<br />

there will be no backflow to activate devices on systems where no flow is occurring.<br />

2.10 FLOW SWITCH<br />

A. Flow switch(es) for Wet Pipe Systems shall be Simplex WF-5, Series 2097 Type VSR-D or<br />

equal. Flow switch shall be UL listed and FM approved.<br />

2.11 FIRE DEPARTMENT CONNECTION (SIAMESE CONNECTION)<br />

A. Fire department connection(s) shall be constructed of cast iron body with brass seals and<br />

checks. Finish shall be polished chrome. Connection shall have two 2-1/2" brass inlet swivel<br />

hose connections with chains and caps and a 4" outlet connection arranged in the same plane<br />

(straightway) pattern, or as otherwise required by the contractor’s hydraulic design. Threaded<br />

connections shall be suitable to local fire department threads. Connection shall be FM, UL<br />

approved. Auto. Spkr., Fire Department Connection shall be cast in raised letters on the plate.<br />

Provide Stortz connection if required by local fire department.<br />

B. Interconnect all installed fire department connections so that fire department truck connection to<br />

any individual siamese connection will pressurize all riser assemblies.<br />

C. The fire department connection shall be Model B as manufactured by Reliable, Star, Viking or<br />

equal.<br />

2.12 TAMPER SWITCH (SUPERVISORY SWITCH)<br />

FIRE PROTECTION 15550-6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. Tamper switch(es) shall be installed on each valve. Switch shall be mounted so as not to<br />

interfere with normal operation of the valve and shall be adjusted to operate within two<br />

revolutions of the valve control or when the valve is moved more than one-fifth of the distance<br />

from its normal position. The mechanism shall be contained in a weatherproof die cast<br />

aluminum housing which shall be provided with a 3/4" tapped conduit connection, and<br />

incorporate the necessary facilities for attachment to valve. Housing shall be finished in red<br />

baked enamel. Voltages and amp ratings shall be compatible with the alarm panel. The<br />

assembly shall be tamperproof and arranged to annunciate if housing is removed.<br />

B. Switch shall be FM, UL approved and shall be Model OSYS and PIVS as manufactured by<br />

Simplex, or equal.<br />

2.13 SPRINKLER SYSTEM WIRING<br />

A. Provide and install tamper and flow devices.<br />

B. All wiring shall be provided by Division 16.<br />

2.14 FIRE PUMP – The fire pump will be provided and installed under a previous phase of the project.<br />

2.15 DESIGN CRITERIA<br />

A. The building and yard hydrants will be supplied with fire protection lines connected to a city<br />

water, yard fire main system. Verify hydraulic flow data with the Owner's insuring agency, the<br />

governing authorities and utility company. Confirm with the proposal if the city water supply is<br />

adequate to supply the demands of the fire protection system or if augmentation of the city water<br />

supply by means of a fire pump and/or water storage tank is required. If so required, include the<br />

costs of these improvements in this proposal.<br />

B. The Contractor shall allow a hydraulic design tolerance between the sprinkler demand points and<br />

the available water supply. Tolerance shall be 10 psig for systems with a static pressure below<br />

100 psig and 10% for systems with a static pressure above 100 psig.<br />

C. Automatic sprinkler protection system design criteria shall be provided as delineated on the<br />

Drawings and meet the requirements of the owner’s insuring company and the local governing<br />

authorities.<br />

D. It shall be the responsibility of this Contractor to design, receive approval as specified (including<br />

Owner's insuring agency and install the complete fire protection system for the project as<br />

required under these specifications.<br />

E. The maximum water flow velocity in the sprinkler system piping shall not exceed twenty (20) feet<br />

per second.<br />

F. The Contractor shall coordinate the exact location of all sprinkler heads, heat detectors,<br />

pipework, valves, equipment, etc., with the Engineer prior to installation.<br />

G. All hydraulic calculations shall include the concurrent use of hose streams. The combined<br />

capacity shall be 500 GPM in accordance with NFPA requirements.<br />

FIRE PROTECTION 15550-7


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

H. All systems, unless noted otherwise on the drawings, shall be hydraulically calculated by the<br />

area density method unless otherwise specifically noted.<br />

I. A wet pipe system shall be provided for all areas.<br />

2.16 PIPE AND CONDUIT PENETRATIONS<br />

A. Refer to Section 15010, GENERAL PROVISIONS - MECHANICAL, and Section 15050, BASIC<br />

MATERIALS AND METHODS.<br />

B. Penetrations shall be completed in accordance with Section 15010, GENERAL PROVISIONS -<br />

MECHANICAL.<br />

2.17 IDENTIFICATION SIGNS<br />

A. All valves shall be tagged with securely attached permanent metal identification signs indicating<br />

the function of the valve and the normal position.<br />

B. Each sprinkler system shall have a securely attached permanent metal identification sign<br />

indicating the zone served, hydraulic design of the system and the available flow rates,<br />

pressures, etc.<br />

C. All information shall be permanently inscribed.<br />

D. Identification signs shall be as manufactured by Star Sprinkler <strong>Corporation</strong> (Chemetron), or<br />

equal.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION REQUIREMENTS AND APPROVALS<br />

A. Include all equipment, materials, installation, and testing in accordance with the recommendations<br />

and requirements of NFPA Standards, FM's Loss Prevention Data,<br />

including, but not limited to,<br />

8-1, 8-9 and 8-29,) the Owner's insuring agency state and local fire departments and utility<br />

company requirements.<br />

B. The Contractor shall temporarily provide personnel for a “fire watch” during shut down and<br />

modifications to any portion of the existing fire protection systems in accordance with the<br />

insurance company’s and local fire department’s requirements.<br />

C. The Contractor shall notify in writing the Owner, local fire marshal, construction manager, and<br />

Owner’s Insurance Company a minimum of five (5) days prior to commencing work on the existing<br />

fire protection system modifications.<br />

D. The drawings included with this bid package are for illustrative purposes only. The Contractor<br />

shall develop construction drawings for approval as specified.<br />

E. Coordinate sprinkler head installation with all other building components including, but not limited<br />

to, new and existing light fixtures, mechanical piping, refrigeration units, conduit, structural steel,<br />

rack components, walkways, ductwork, registers and diffusers, so that sprinkler heads are not<br />

FIRE PROTECTION 15550-8


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

obstructed. Provide supplemental heads beneath all obstructions if necessary to meet NFPA and<br />

Owner’s insuring company requirements.<br />

F. Beyond all other requirements, the Owner reserves the right to require relocation of all sprinkler<br />

components where the installation is, in his opinion, vulnerable to operational damage. Such<br />

relocation shall be performed by the Contractor and shall not be the basis for additional<br />

compensation.<br />

3.2 PIPE AND CONDUIT PENETRATIONS<br />

A. Masonry<br />

1. This Contractor shall locate and provide sleeves to the Division 4 masonry subcontractor<br />

for his inclusion prior to construction of the wall. If penetrations are within existing<br />

surfaces, or if this Contractor does not comply with these requirements, it shall be his<br />

responsibility to cut the opening, install and grout the sleeve in place, and provide a wall<br />

finish that matches the existing finish at no extra cost to the Contract.<br />

2. The length of the sleeve shall be full wall thickness and the diameter shall be determined<br />

by providing as small a space between the pipe O.D. and the sleeve I.D. as is possible.<br />

This space shall be packed with oakum or fiberglass insulation. Sealant shall be installed<br />

to close off this space on both sides of the wall by spanning the distance from the sleeve<br />

to the pipe.<br />

3.3 FLUSHING<br />

3.4 TESTS<br />

A. Pipework installed under this Contract shall be flushed in accordance with NFPA<br />

recommendations.<br />

A. Immediately before any hydrostatic testing or water fill, a preliminary pneumatic test of 10 psig for<br />

5 minutes shall be performed as a measure to indicate no piping has been left open.<br />

B. No water shall be introduced into the piping system until the piping has been pressure tested.<br />

Piping installed under this Section shall be hydrostatically tested at not less than 200 psig for a<br />

minimum of two hours, or 50 psig above the static pressure where the static pressure exceeds 150<br />

psig for two hours. Leaks shall be repaired immediately and the entire test repeated until the joints<br />

are proven tight. Caulking of joints shall not be permitted. At the completion of the successful test,<br />

all pipework shall be flushed clean.<br />

C. Gauges, pumps, temporary strainers, other equipment necessary for protection of the system, and<br />

other equipment necessary for all tests shall be furnished by the Contractor.<br />

D. Tests of concealed piping must be made before piping is concealed. Pipes shall be proven tight in<br />

the presence of an authorized representative of the Owner. The Engineer shall be notified in<br />

writing a minimum of five days prior to the test.<br />

E. Install strainers, etc., as may be required to properly protect equipment from sediment, debris, etc.<br />

in the piping system. Where permanent strainers are not shown, temporary strainers may be<br />

required for use during start-up.<br />

FIRE PROTECTION 15550-9


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

F. Any service connected to the system which cannot assume test pressures shall be disconnected<br />

and protected from damage and individually tested. In no case shall any part of the systems be<br />

obscured from testing.<br />

G. A written report of all tests shall be forwarded to the Engineer after completion of the test. The<br />

report shall include the original signature of the witnessing authorized representative of the Owner<br />

acknowledging the completion of the test. A copy of the test report shall be included within the<br />

Operating and Maintenance Manuals. NFPA Test Report Form shall be utilized.<br />

H. All additional tests as required by NFPA, the Owner's insuring agency, local or state authorities,<br />

etc., shall be performed as required by the Contractor. A written report and formal acceptance<br />

certificates shall be included within the Operating and Maintenance Manuals.<br />

I. All tests shall be performed under constant supervision with the authority to bleed off excess<br />

pressure that may develop. No test shall remain on work unless continuously attended.<br />

J. The Contractor and his subcontractors shall final test the entire system, including all electrical work<br />

and alarm panels, in the presence of the Engineer and the Owner's representative. It shall be the<br />

responsibility of the Contractor to coordinate the testing and contact all parties involved. Testing<br />

shall be completed using a contractor prepared and prior approved list of Actions and<br />

Observations. This list shall be used as troubleshooting guide only and does not constitute the<br />

sole basis for system acceptance. The Contractor shall sequentially perform the items listed in the<br />

Action Column and record the results in the Observation Column. If any unusual observations are<br />

noted, troubleshooting will not be started until all items in the Action Column are investigated. All<br />

items shall be corrected and the entire testing procedure shall be repeated until no unusual<br />

observations are noted. A written report of this test shall be forwarded to the Engineer for review<br />

and included within the Operational and Maintenance Manuals.<br />

3.5 CERTIFICATE OF ACCEPTANCE<br />

A. The Contractor shall furnish a certificate to the Owner of final inspection and acceptance by the<br />

Owner's insuring agency and local governing authorities after the work covered by this Section is<br />

completed.<br />

3.6 RECORD DRAWINGS<br />

A. Maintain two sets of Contract documents; i.e., drawings (including Owner's insuring agency<br />

approved drawings), specifications, addenda, modifications, and shop drawings at the site in good<br />

order, and annotated daily to show all changes made during the construction process. At the<br />

conclusion of the project, verify the accuracy of these drawings and stamp each drawing “record”<br />

with a stamp indicating the contractor’s name, date and the signature of a principal of the<br />

company. Deliver one set to the Owner and one set to the Engineer. Also provide one set of all<br />

drawings in electronic AutoCad 2010 format to the Engineer.<br />

B. One set of stamped "record" record drawings and calculations shall be placed in each operating<br />

and maintenance manual.<br />

3.7 KEY PLANS<br />

A. Key Plans of building zoning shall be furnished by the Contractor. These Key Plans shall indicate<br />

service utility entrances, riser locations, riser numbers, building areas served for sprinklered Fed<br />

Ex facilities at this site, types of systems, alarm panel locations, valve locations and control<br />

FIRE PROTECTION 15550-10


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

END OF SECTION 15550<br />

functions, valve identification numbers, system hydraulic design data, and other items of key fire<br />

protection importance. Copies shall be located in each operating manual. In addition, copies shall<br />

be mounted in a frame with plexiglass covering and shall be secured on the wall at the following<br />

locations:<br />

1. At each new and existing riser assembly<br />

2. At each alarm panel<br />

3. In the existing pump room<br />

FIRE PROTECTION 15550-11


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15700 - HEAT TRANSFER EQUIPMENT<br />

PART 1 - GENERAL<br />

GENERAL<br />

1.1 SCOPE<br />

A. The requirements of Section 15010 shall apply to this Section except as modified.<br />

B. The work included in this Section shall consist of installation of the complete and operating Heat<br />

Transfer Equipment. This shall include equipment and associated specialties as shown on the<br />

Drawings and specified.<br />

1.2 PRODUCTS FURNISHED BUT INSTALLED BY ANOTHER SECTION OR DIVISION<br />

A. Roof Curbs (installed, set, and flashed) – Roofing Contractor. Provide roof openings and steel<br />

supports as required. Refer to Section 15010, GENERAL PROVISIONS. Roof curbs for standing<br />

seam metal roof shall be furnished and installed by Roofing Contractor.<br />

1.3 QUALITY ASSURANCE<br />

A. Refer to Specification Section 15010, GENERAL PROVISIONS - MECHANICAL, paragraph<br />

“CODES AND STANDARDS”.<br />

1.4 INDEX OF SPECIFIED PRODUCTS AND SUBMITTAL REQUIREMENTS<br />

A. The following is a list of Products specified within this Section. Provide submittals to the Engineer<br />

for review in accordance with requirements established within Section 01300 for only those<br />

Products indicated.<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

Ductless Split System Air Conditioning Unit/Heat Pump Units YES<br />

1.5 PRODUCT DELIVERY, HANDLING, AND STORAGE<br />

A. Refer to Section 15010, GENERAL PROVISIONS.<br />

HEAT TRANSFER EQUIPMENT 15700-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 DUCTLESS SPLIT SYSTEM AIR CONDITIONING UNITAND/OR HEAT PUMP UNITS<br />

A. Furnish and install a split system air conditioner utilizing outdoor condenser and indoor evaporator.<br />

Outdoor unit shall contain sufficient R-410A refrigerant to completely charge system. The<br />

condenser shall be equipped with a rotary compressor and external brass service valves and<br />

charging port. The outdoor condenser shall have a capillary tube metering device located<br />

internally. Evaporator and condenser coils shall be constructed with aluminum slit fins<br />

mechanically bonded to copper tubes. The system shall bear the ARI Certification symbol and<br />

shall be listed by ETL Testing Laboratories, Inc. Indoor unit shall be wall mounted.<br />

B. Provide microprocessor control.<br />

C. System shall be complete and shall include an integral condensate pump, shut off valves,<br />

charging valve, filter-dryer, sight glass, and expansion valve, Outdoor units to have “Seacoast<br />

Protection” option, (i.e., a “Blygold-Houston” protective coating on the outdoor unit coils).<br />

D. The system shall be single zone as indicated on the Drawings, and shall be as manufactured by<br />

Mitsubishi Electric Corp. or similar by Sanyo Electric.<br />

PART 3 - EXECUTION<br />

3.1 ROOFTOP HEAT TRANSFER EQUIPMENT<br />

A. Install new filters after start-up.<br />

B. Perform miscellaneous wiring, including communication wiring, not specifically shown on the<br />

Division 16, Electrical Drawings in order that units and field installed accessories operate in<br />

accordance with the manufacturer's intentions.<br />

G. Prepare unit for start-up to produce intended operating results. Start-up unit in accordance with<br />

manufacturer's written instructions and local gas utility requirements.<br />

END OF SECTION 15700<br />

HEAT TRANSFER EQUIPMENT 15700-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15733 – PACKAGED ROOFTOP AIR CONDITIONING UNITS<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

Packaged rooftop unit.<br />

Heat exchanger.<br />

Refrigeration components.<br />

Unit operating controls.<br />

Roof curb.<br />

Electrical power connections.<br />

Operation and maintenance service.<br />

1.2 PRODUCTS FURNISHED BUT NOT INSTALLED UNDER THIS SECTION<br />

A. Section 15952 - Controls and Instrumentation: Installation and wiring of thermostats and<br />

other control components.<br />

B. Section 16180 - Equipment Wiring Systems: Electrical connection of equipment.<br />

1.3 RELATED SECTIONS<br />

Section 15010 - General Provisions<br />

Section 15020 - Mechanical Identification<br />

Section 15030 - Testing and Balancing<br />

Section 15240 - Vibration Isolation<br />

Section 15290 - Ductwork Insulation.<br />

Section 15952 - Controls and Instrumentation.<br />

Section 16180 - Equipment Wiring Systems.<br />

1.4 REFERENCES<br />

ANSI/NFPA 90A - Installation of Air Conditioning and Ventilation Systems.<br />

AHRI 360 - Unitary Air-Conditioning Equipment.<br />

ANSI/ASHRAE/IESNA 90.1-1999 - Energy Standard for New Buildings Except Low-Rise<br />

Residential Buildings.<br />

California Administrative Code - Title 24 Establishes the minimum efficiency requirements for<br />

HVAC equipment installed in new buildings in the State of California.<br />

1.5 QUALITY ASSURANCE<br />

PACKAGED ROOFTOP AIR CONDITIONING UNITS 15733-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. Installation of work under this Section shall be in accordance with the requirements of the<br />

2010 California Mechanical code, all applicable state and local code requirements, OSHA,<br />

and the Owner’s insuring company requirements.<br />

1.6 SUBMITTALS<br />

A. Submit drawings indicating components, dimensions, weights and loadings, required<br />

clearances, and location and size of field connections.<br />

B. Submit product data indicating rated capacities, weights, accessories, service clearances<br />

and electrical requirements.<br />

C. Submit manufacturer's installation instructions.<br />

D. Provide submittals to the Engineer for review in accordance with requirements established<br />

within Section 01300, Shop Drawings, Product Data and Samples for the following<br />

products:<br />

- Packaged Rooftop Unit<br />

- VAV Control Units<br />

1.7 OPERATION AND MAINTENANCE DATA<br />

A. Submit operation and maintenance data.<br />

B. Include manufacturer's descriptive literature, start-up and operating instructions,<br />

installation instructions, and maintenance procedures.<br />

1.8 HANDLING<br />

A. Comply with manufacturer's installation instructions for rigging, unloading, and transporting<br />

units.<br />

B. Protect units from physical damage. Leave factory shipping covers in place until<br />

installation.<br />

1.9 WARRANTY<br />

A. Provide a full parts warranty for one year from start-up or 18 months from shipment,<br />

whichever occurs first (ALL EQUIPMENT).<br />

B. Provide 5-year extended warranty for compressors.<br />

1.10 MAINTENANCE SERVICE<br />

A. All work on units shall be accomplished by OEM factory trained and authorized servicing<br />

technicians<br />

PACKAGED ROOFTOP AIR CONDITIONING UNITS 15733-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Include maintenance items as outlined in manufacturer's operating and maintenance data.<br />

C. Submit copy of service call work order or report to the Owner, and include description of<br />

work performed.<br />

1.11 REGULATORY REQUIREMENTS<br />

A. Unit shall conform to cULus for construction of packaged air conditioner and shall have<br />

cULus label affixed to rooftop package.<br />

B. In the event the unit is not cULus approved, the manufacturer shall, at his expense,<br />

provide for a field inspection by a cULus representative to verify conformance to cULus<br />

standards. If necessary, contractor shall perform required modifications to the unit to<br />

comply with cULus, as directed by the cULus representative, at no additional expense to<br />

the Owner.<br />

1.12 EXTRA MATERIALS<br />

A. Provide 1 extra set of filters.<br />

B. Furnish 1 complete set per applicable motor of fan motor drive belts.<br />

1.13 SUMMARY<br />

A. The contractor shall furnish and install packaged rooftop air conditioning unit(s) as shown<br />

and as scheduled on the contract documents. The unit(s) shall be installed in accordance<br />

with this specification and perform at the conditions specified, scheduled or as shown on<br />

the contract drawings.<br />

PART 2 - PRODUCTS<br />

2.1 GENERAL<br />

A. Manufacturer of packaged unitary rooftop products shall have had a minimum of five years<br />

successful experience in the manufacture and service support of the rooftop packages<br />

specified herein.<br />

B. Manufacturers with less than five years experience in the production of rooftop units of the<br />

sizes and types specified shall not be acceptable.<br />

2.2 APPROVED MANUFACTURERS<br />

A. Trane (Basis of Design)<br />

B. Carrier Corp<br />

PACKAGED ROOFTOP AIR CONDITIONING UNITS 15733-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.3 GENERAL UNIT DESCRIPTION<br />

A. Unit(s) furnished and installed shall be gas/electric packaged rooftops as specified on the<br />

contract documents and within these specifications. Cooling capacity ratings shall be<br />

based upon AHRI Standard 360. Unit(s) shall consist of insulated weathertight casing with<br />

compressors, air cooled condenser coil, condenser fans, evaporator coil, filters, supply<br />

and/or exhaust fan motors and drives, and unit controls.<br />

B. Unit(s) shall be single piece construction as manufactured at the factory. [Site assembled<br />

sub- assemblies will not be allowed.] Package units shall be constructed for installation on<br />

a roof curb providing full perimeter support under air handler section and pedestal support<br />

under condenser section.<br />

C. Unit(s) shall be factory run tested to include the operation of all fans, compressors, heat<br />

exchangers, and control sequences.<br />

D. Unit(s) shall have labels, decals, and/or tags to aid in the service of the unit and indicate<br />

caution areas.<br />

2.4 UNIT CASING<br />

A. Cabinet: Galvanized steel, phosphatized, and finished with an air-dry paint coating<br />

durable enough to withstand a minimum of 500 consecutive-hour salt spray application in<br />

accordance with standard ASTM B 117. Structural members shall be heavy gauge with<br />

access doors and removable panels of heavy gauge steel. Roof panels shall be sloped to<br />

provide positive drainage of rain water / melting snow away from the cabinet.<br />

B. Access Doors: Fully gasketed hinged doors with fluted knob fasteners and chained "tiebacks"<br />

to provide access to filters, heating section, return/exhaust air fan section, supply<br />

air fan section and evaporator coil section.<br />

C. Insulation: Provide 1/2 inch thick coated fiberglass internal liner on all exterior panels in<br />

contact with the conditioned air stream.<br />

2.5 AIR FILTERS<br />

A. Filters shall mount integral within unit casing and be accessible via hinged access panels.<br />

Filters shall be by Dynamic Air Quality Solutions.<br />

B. Acceptable Alternates: NONE<br />

C. General: The air cleaner shall be a two-inch wide (nominal) electronically enhanced<br />

polarized media air cleaner. Installed as a Dynamic V-bank. Filter area to be sized for<br />

150-175fpm through the filter when air flow through the air handler is 500fpm.<br />

D. Non-Ionizing, polarized media electronic air cleaners:<br />

PACKAGED ROOFTOP AIR CONDITIONING UNITS 15733-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

E. Certifications: The air cleaner shall be tested and meet CSA Standard C22.2 No. 187-<br />

M19986 and UL Standard 867 for electrostatic air cleaners.<br />

F. Operation: The air cleaner shall have an active electrostatic field that polarizes a dielectric<br />

media. It shall not ionize airborne particles or produce ozone.<br />

G. Performance: The air cleaner shall be able to remove particulates at the same rate as<br />

MERV 14 filters and have the ability remove gas phase contaminants at the rate required<br />

to meet the IAQ procedure of ASHRAE Standard 62 Ventilation Standard. Pressure drop<br />

across the air cleaner will be no more than 0.25"w.g. @ 500fpm through the air handler.<br />

The filter configuration must be sized to a maximum air speed across the filters of 150-<br />

175fpm.<br />

H. <strong>Construction</strong>: The construction of the air cleaner frame and screens shall be aluminum.<br />

Two miniaturized electronic power supplies (power head) shall be mounted in a channel<br />

on the frame of the air cleaner in a non-conductive housing. The glass fiber media pads<br />

shall be placed between the outside grounded frame/screens. The power head shall<br />

impart a high DC voltage to the center conductive mesh of the center screen. The air<br />

cleaner frames shall be hinged so as to allow easy access to the media pad for<br />

replacement. Further, each air cleaner shall be able to be connected both mechanically<br />

and electrically to the adjacent air cleaner.<br />

I. Electronics: The power heads shall be capable of converting 24VAC to 6.5 KVDC and<br />

draw no more than two watts of power. The power head shall be insulated from the air<br />

cleaner frame and it shall transmit the 6.5 KVDC to the center screen of the media pad<br />

through a titanium filament. The power head shall be encased in a block of resin (”potted”<br />

electronics) to protect against moisture. Each air cleaner shall have a “Power On” lamp<br />

and be equipped with a high-voltage resistor to de-energize the air cleaner when the<br />

power is shut off. Each power head shall have an input and an output so that the power<br />

head of each air cleaner may plug into the next. The power heads will be connected in<br />

parallel so that if one fails, it will have no effect on the other power heads in the row.<br />

K. Power Supply: The 24VAC power supply must be a UL or CSA certified transformer, class<br />

“2” type, which shall permit one side of the secondary output (24V) to be attached to<br />

electrical ground.<br />

L. Air Cleaner Media: Replaceable air cleaner media shall be individual, disposable glass<br />

fiber “pillows”, which shall consist of two-ply of fiber glass with a conductive center screen<br />

of activated carbon mesh. This center screen shall be permanently enclosed between the<br />

two pieces of fiberglass and shall be disposed of when the media pad is changed. The<br />

glass fiber media must be fabricated from a constant filament so that any shed fibers are<br />

non-respirable. The glass fiber must have a minimum of a class “2” fire rating. Each air<br />

cleaner will be equipped with two carbon mesh media.<br />

M. Configuration: Panel sizes and arrangements will be of sufficient quantity and area to<br />

allow a maximum of 150-175 fpm of airflow across the net free area of the filters.<br />

PACKAGED ROOFTOP AIR CONDITIONING UNITS 15733-5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.6 FANS – VARIABLE SPEED SUPPLY - AND EXHAUST<br />

A. Provide forward curved supply and exhaust fans with fixed-pitch sheave drive assemblies.<br />

Dynamically balance all fans and the unit's running fan assembly (fan mounted on actual<br />

shaft, bearings and in scroll housing) to assure smooth operation of the fan and it's<br />

associated assembly. Balancing of the fan only shall not be acceptable.<br />

B. Provide forward curved supply and airfoil return fans with fixed-pitch sheave drive<br />

assemblies. Dynamically balance all fans and the unit's running fan assembly (fan<br />

mounted on actual shaft, bearings and in scroll housing) to assure smooth operation of the<br />

fan and it's associated assembly. Balancing of the fan only shall not be acceptable.<br />

C. Mount fan motor(s) and fan on a common base assembly and isolated from unit with 2”<br />

spring isolators. Provide thrust restraint isolation on the fan housing/fan board to assure<br />

smooth fan startup transition and operation.<br />

D. Fan shaft shall be mounted on grease lubricated ball bearings.<br />

E. Motor shall be premium efficiency. Motor shall have a standard T-frame and a minimum<br />

service factor of 1.15. All drive components shall be accessible without the use of<br />

scaffolds or ladders, to facilitate periodic maintenance checks and for operator safety.<br />

2.7 EVAPORATOR COIL SECTION<br />

A. Provide heavy duty aluminum fins mechanically bonded to copper tubes. Evaporator coil<br />

shall be inter- circuited to maintain active coil face area at part load conditions. Coil shall<br />

also utilize internally enhanced tubing for maximum efficiency.<br />

B. Provide a thermostatic expansion valve (TXV) for each refrigerant circuit. Factory pressure<br />

and leak test coil.<br />

C. Provide pitched stainless steel drain pan to assure positive drainage of condensate from<br />

the unit casing.<br />

2.8 AIR-COOLED CONDENSER SECTION<br />

A. Condenser coils shall have all Aluminum Microchannel coils. All coils shall be leak tested<br />

at the factory to ensure pressure integrity. The condenser coil is pressure tested to 650<br />

psig. Subcooling circuit(s) shall be provided as standard.<br />

B. Provide a baked phenolic resin corrosion-protective coating on the condenser coils and<br />

fins.<br />

C. Provide subcooling circuit(s) integral with condenser coils to maximize efficiency and<br />

prevent premature flashing of liquid refrigerant, to a gaseous state, ahead of the<br />

expansion valve.<br />

PACKAGED ROOFTOP AIR CONDITIONING UNITS 15733-6


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Provide vertical discharge, direct drive fans with steel blades, and three phase motors.<br />

Fans shall be statically and dynamically balanced. Motors shall be permanently lubricated,<br />

with built-in current and thermal overload protection and weathertight slinger over motor<br />

bearings.<br />

E. Provide factory-installed louvered steel coil guards around perimeter of condensing<br />

section to protect the condenser coils, refrigerant piping and control components.<br />

Louvered panels shall be fabricated from heavy gauge galvanized steel and be rigid<br />

enough to provide permanent protection for shipping and pre-/post- installation. Course<br />

wire mesh is not an acceptable material for coil guards.<br />

F. Condenser coils shall be V-banked for cleaning ease. The coils shall not exceed 14 fins<br />

per inch density in order to permit routine cleaning, and prevent excessive air pressure<br />

drop across the condenser coil.<br />

2.9 REFRIGERATION SYSTEM<br />

A. Compressor: shall be industrial grade, energy efficient direct drive 3600 RPM maximum<br />

speed reciprocating or scroll type. The motor shall of a suction gas cooled hermetic<br />

design. Compressor shall have centrifugal oil pump with dirt separator, oil sight glass, and<br />

oil charging valve.<br />

B. If semi-hermetic reciprocating industrial grade compressors are utilized provide single<br />

piece crankshafts, connecting rods aluminum pistons, rings to prevent gas leakage, high<br />

strength non-flexing ring type suction and discharge valves, spring loaded heads,<br />

replaceable cylinder liners, and sealing service immersed in oil. Provide removable<br />

discharge heads and hand hole covers, and discharge service valves.<br />

C. Provide with thermostatic motor winding temperature control to protect against excessive<br />

motor temperatures resulting from over-/under-voltage or loss of charge. Provide high and<br />

low pressure cutouts, and reset relay.<br />

D. Provide factory-installed compressor lockout thermostat to prevent compressor operation<br />

at low ambient conditions.<br />

E. Provide coil frost protection compressor unloading based on refrigerant circuit suction<br />

temperature to prevent coil frosting with minimum energy usage. As an alternate, factoryinstalled<br />

hot gas bypass shall be required on all VAV units to prevent coil frosting.<br />

2.10 EXHAUST/RETURN SECTION<br />

A. 100 Percent Modulating Return Fan single width plenum fan with airfoil blade shall be<br />

mounted on a shaft with fixed sheave drive. The fan shall be dynamically balanced for the<br />

operating envelop and tested in factory before being installed in unit. The plenum fan shall<br />

be test run in unit as part of unit test. Fan operating envelope rpm shall be below first<br />

critical speed. Fan shaft shall be mounted on two grease lubricated ball or roller bearings<br />

designed for 200,000-hour average life. Extended grease lines shall be provided to allow<br />

PACKAGED ROOFTOP AIR CONDITIONING UNITS 15733-7


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

greasing of bearings from section base rail. Fan motor and assembly shall be mounted on<br />

common base to allow consistent belt tension with no relative motion between fan and<br />

motor shafts. The entire assembly shall be completely isolated from unit with 2-inch spring<br />

isolators. Discharge dampers at unit outlet shall modulate relief airflow in response to OA /<br />

return air damper position. The return fan VFD shall operate in conjunction with the supply<br />

fan.<br />

2.11 OUTDOOR AIR SECTION<br />

A. Provide 100% modulating dry bulb-based economizer system fully integrated with unit<br />

return and exhaust air dampers. Unit operation is through primary temperature controls<br />

that automatically modulate dampers to maintain desired space temperature conditions.<br />

B. Provide adjustable minimum position control through the unit control panel.<br />

C. Provide spring-return motor for outside air damper closure during unit shutdown or power<br />

interruption.<br />

2.12 DAMPERS<br />

A. Provide low-leak OA dampers with a leakage rate of no more than 2.5% of nominal airflow<br />

at one inch W.C. static pressure.<br />

B. Leakage rate shall be determined in accordance with AMCA Standard 575.<br />

2.13 DDC MICROPROCESSOR CONTROLS – See Section 15900<br />

A. General - Each unit shall be provided with a factory-installed, programmed and run-tested,<br />

stand-alone, microprocessor control system suitable for VAV control as required. This<br />

system shall consist of temperature and pressure (thermistor and transducer) sensors,<br />

printed circuit boards, and a unit-mounted Human Interface Panel. The microprocessor<br />

shall be equipped with on-board diagnostics to indicate that all hardware, software, and all<br />

interconnected wiring and sensors are in proper operating condition. The microprocessor's<br />

memory shall be non-volatile EEPROM type, thus requiring no battery or capacitive<br />

backup to maintain all data during a power loss.<br />

B. The Human Interface Panel shall be readily accessible for service diagnosis and<br />

programming without having to open the main control panel on the rooftop unit.<br />

Alphanumeric coded displays shall not be acceptable.<br />

C. Human Interface (HI) Panel - shall be a 16 key touch-sensitive membrane key switch<br />

panel, password protected to prevent use by unauthorized personnel. The Human<br />

Interface Panel display shall consist of a 2 line by 40 characters per line clear english<br />

display. The display shall be Supertwist Liquid Crystal Display (LCD) with blue characters,<br />

5 X 7 dot matrix with cursor, on a gray-green background for high visibility and reading<br />

ease.<br />

PACKAGED ROOFTOP AIR CONDITIONING UNITS 15733-8


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Anti-recycle Protection - shall be provided to prevent excessive cycling, and premature<br />

wear, of the compressors, contactors and related components.<br />

2.14 MISCELLANEOUS FEATURES<br />

A. Provide unit mounted non-fused disconnect.<br />

B. Provide unit mounted 115 volt convenience outlet.<br />

C. Provide Phase and Voltage Monitor. Protects 3-phase equipment from phase loss, phase<br />

reversal, and low voltage. Any fault condition will produce a Failure Indicator LED, and<br />

send the unit into an emergency stop condition. cULus approved.<br />

2.15 BUILDING MANAGEMENT SYSTEM<br />

A. Provide factory mounted control interface to operate with the building management<br />

system.<br />

B. Control Functions: Includes unit time scheduling, occupied/unoccupied mode, optimal<br />

start/stop, night-time free-cooling purge mode, two-step demand limiting, night setback,<br />

morning warmup, discharge air set point adjustment, universal smoke purge, building<br />

pressurization, timed override and alarm shutdown.<br />

C. Diagnostic Functions shall include:<br />

� RTM temp sensor fail<br />

� Heat failure<br />

� Supply air temp sensor fail<br />

� Unocc zone cool stpt fail<br />

� RTM auxiliary temp sensor fail<br />

� Unocc zone heat stpt fail<br />

� OA temp sensor failure<br />

� Supply sir press stpt fail<br />

� Mode input failure<br />

� Spc static press stpt fail<br />

� Occ zone cool setpoint fail<br />

� Space press sensor fail<br />

� Occ zone heat setpoint fail<br />

� Return air temp sensor fail<br />

� Supply air pressure sensor fail<br />

� RA humidity sensor fail<br />

� OA humidity sensor fail<br />

� Supply air static press limit<br />

� Emergency stop<br />

� SCM communications fail<br />

� Supply fan fail<br />

� MCM communications fail<br />

PACKAGED ROOFTOP AIR CONDITIONING UNITS 15733-9


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

� Exhaust fan fail<br />

� Heat module comm fail<br />

� Evap temp sensor fail<br />

� ECEM communications fail<br />

� Evap temp sensor fail - Ckt 1<br />

� Evap temp sensor fail - Ckt 2<br />

� GBAS module comm fail<br />

� TCI module comm fail<br />

� Low press control open<br />

� Low press control open - Ckt 1<br />

� Low press control open - Ckt 2<br />

� Tracer communications fail<br />

� NSB panel communications<br />

� Remote HI communications fail<br />

� Cond temp sensor fail<br />

� Cond temp sensor fail - Ckt 1<br />

� Cond temp sensor fail - Ckt 2<br />

� Unit HI communications fail<br />

� VOM communications fail<br />

� Compressor contactor fail<br />

� Comp. contactor fail - Ckt 1<br />

� Comp. contactor fail - Ckt 2<br />

� Compressor trip<br />

� Compressor trip - Ckt 1<br />

� Compressor trip - Ckt 2<br />

� Supply air temp cool stpt fail<br />

� Supply air temp heat stpt fail<br />

� Morning warmup zone sensor fail<br />

� Freezestat trip<br />

� Dirty filter<br />

� NSB panel zone temp sensor fail<br />

D. Provide capabilities for Boolean Processing and trend logs as well as "templated" reports<br />

and logs.<br />

E. Building automation system (BAS) control shall provide the capability to "read" and sum air<br />

flows, in CFM, for user selected VAV terminal boxes.<br />

F. BAS control shall permit auto reset of latching diagnostics.<br />

2.16 ROOF CURB<br />

A. Provide adapter curb to existing rooftop unit(s) if required. Adapter curb height not to<br />

exceed 14”.<br />

B. Curb shall be manufactured in accordance with the National Roofing Contractors<br />

Association guidelines for rooftop equipment support.<br />

PACKAGED ROOFTOP AIR CONDITIONING UNITS 15733-10


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 – EXECUTION<br />

3.1 EXAMINATION<br />

A. Verify that roof is ready to receive work and opening dimensions are correct.<br />

B. Verify that proper power supply is available.<br />

3.2 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions.<br />

B. Mount units on factory built roof mounting frame providing watertight enclosure to protect<br />

ductwork. Install roof mounting curb level.<br />

3.3 MANUFACTURER'S FIELD SERVICES<br />

A. Package rooftop unitary manufacturers shall maintain service capabilities no more than 50<br />

miles from the jobsite.<br />

B. The manufacturer shall furnish complete submittal wiring diagrams of the package unit as<br />

applicable for field maintenance and service.<br />

END OF SECTION 15733<br />

PACKAGED ROOFTOP AIR CONDITIONING UNITS 15733-11


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15800 - AIR DISTRIBUTION<br />

PART 1 - GENERAL<br />

GENERAL<br />

1.1 SCOPE<br />

A. The requirements of Section 15010 shall apply to this Section except as modified.<br />

B. The work included in this Section shall consist of installation of the complete and operating Air<br />

Distribution Systems, fans, ductwork, diffusers, and associated specialties.<br />

1.2 PRODUCTS FURNISHED BUT INSTALLED BY ANOTHER SECTION OR DIVISION<br />

A. Roof Curbs (installed, set, and flashed) – Roofing Contractor. Provide roof opening and steel<br />

supports. Refer to Section 15010, GENERAL PROVISIONS. Roof curbs for standing seam metal<br />

roof shall be furnished and installed by Roofing Contractor.<br />

1.3 QUALITY ASSURANCE<br />

A. Refer to Specification Section 15010, GENERAL PROVISIONS - MECHANICAL, paragraph<br />

“CODES AND STANDARDS”.<br />

1.4 INDEX OF SPECIFIED PRODUCTS AND SUBMITTAL REQUIREMENTS<br />

A. The following is a list of Products specified within this Section. Provide submittals to the Engineer<br />

for review in accordance with requirements established within Section 01300 for only those<br />

Products indicated.<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

Roof Mounted Upblast Propeller Fan YES<br />

Ductwork NO<br />

Duct Insulation NO<br />

Flexible Ductwork NO<br />

Volume Damper NO<br />

Turning Vanes NO<br />

Duct Access Door NO<br />

Test Connections NO<br />

Flexible Connections NO<br />

Grilles, Registers, Diffusers YES<br />

Air Filters – Replaceable NO<br />

1.5 PRODUCT DELIVERY, HANDLING, AND STORAGE<br />

A. Refer to Section 15010, GENERAL PROVISIONS.<br />

AIR DISTRIBUTION 15800-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 ROOF-MOUNTED CENTRIFUGAL FANS<br />

A. Fans shall be belt-driven, with heavy gauge spun aluminum weatherproof housing, variable pitch<br />

motor pulley, aluminum base, and statically and dynamically balanced, non-overloading, aluminum<br />

centrifugal wheel. Provide permanently lubricated ball bearing type motor remote from air stream.<br />

Motor shall be inherently protected. Provide vibration isolation for fan and motor assembly. Fan<br />

shall be UL listed and bear the AMCA seal. Fans to be spark resistant construction, provided with<br />

explosion proof motors. Provide polyester resin coating to all interior metal surfaces where<br />

scheduled on the drawings.<br />

B. Accessories: Insect screen, factory wired integral disconnect switch, and roof curb.<br />

C. Sound data required.<br />

D. Provide permanently attached identification tag.<br />

E. Fan shall be as indicated on the drawings and shall be Penn Ventilator DOMEX, or similar by<br />

Greenheck or Loren Cook.<br />

2.2 ROOF-MOUNTED UPBLAST PROPELLER FAN<br />

A. Fan shall be belt driven, with vertical discharge, adjustable motor base and pulley, and spark<br />

resistant aluminum, galvanized steel propeller. Provide polyester resin coating to all interior metal<br />

surfaces. Fan shall be AMCA rated.<br />

B. Fan shall be spark resistant construction.<br />

C. Motor: Open drip-proof, explosion proof, inherently protected, ball bearing motor, located outside<br />

of air stream, with weather-proof motor cover, windband with weatherproof and spring-loaded,<br />

insect-proof butterfly damper equipped with plastic bearings and magnetic damper controls, roof<br />

curb, and factory wired, UL listed, weatherproof (NEMA 4) disconnect switch with wiring from<br />

disconnect switch to motor in weatherproof flexible conduit.<br />

D. Sound data required.<br />

E. Provide permanently attached identification tag.<br />

F. Fan shall be as indicated on the drawings and shall be Penn Ventilator Company Hi-Ex, or similar<br />

by Greenheck or Loren Cook.<br />

2.3 ROOF-MOUNTED POWERED VENTILATOR<br />

A. Fan shall be belt driven, with axial flow aluminum propeller, aluminum housing with hinged hood,<br />

bird screened openings, 2 inch thick washable filters in filter frames (supply fan only), adjustable<br />

motor base and pulley, explosion proof type ball bearing motor, vibration isolators, extended lube<br />

fittings, roof curb, and factory installed, UL listed, weatherproof (NEMA 4) disconnect switch with<br />

wiring from disconnect switch to motor in weatherproof flexible conduit. Fan shall be UL listed and<br />

AMCA rated. Fan to be spark resistant construction, provided with explosion proof motor, and<br />

provide polyester resin coating to all interior metal surfaces where scheduled on the drawings.<br />

AIR DISTRIBUTION 15800-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Fan shall be arranged for supply air operation.<br />

C. Provide polyester resin coating to all interior metal surfaces.<br />

D. Sound data required.<br />

E. Provide permanently attached identification tag.<br />

2.4 DUCTWORK<br />

A. Ductwork and plenums shall be rated for 2 inch wg, fabricated of galvanized steel with 0.90 oz/sq<br />

ft (G90), zinc coating, ASTM A525.<br />

B. Joints and connections shall be sealed using mastic or mastic plus tape to minimize air leakage.<br />

Mastic and tape shall be specifically recommended by the manufacturer for the application<br />

intended.<br />

C. Ductwork shall be constructed with air-tight lock joints, seams, and braces in accordance with the<br />

latest issues of SMACNA Manuals and ASHRAE Guide.<br />

D. Reinforcing shall be either riveted, bolted, or welded securely to duct sheet to prevent vibration.<br />

E. Duct dimensions shown on the Drawings are free area and do not include duct liner.<br />

F. Throat radius of curved elbows shall be 1-1/2 (minimum) times duct width. Where not possible<br />

and where rectangular elbows are used, provide air foil type turning vanes.<br />

G. Duct size increase shall not exceed 15 degrees divergence where possible. Maximum divergence<br />

upstream of equipment shall be 30 degrees. Maximum convergence downstream of equipment<br />

shall be 45 degrees.<br />

2.5 DUCTWORK - ROUND<br />

A. Ductwork shall be fabricated of galvanized steel with welded longitudinal seam. Duct and fittings<br />

shall be provided with slip joint connections. Seal joints with mastic and tape per manufacturer’s<br />

recommendations. Provide ductwork in accordance with SMACNA and ASHRAE requirements.<br />

Throat radius of curved elbows shall be 1-1/2 (minimum) times duct diameter.<br />

2.6 DUCT JOINT SEALANT<br />

B. Fabricate ductwork as follows:<br />

Duct Dia Gauge<br />

Up to 50 inches 20<br />

52 thru 60 inches 18<br />

62 thru 84 inches 16<br />

AIR DISTRIBUTION 15800-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. All duct joints shall be sealed with EPA 181 approved materials to minimize air leakage. Duct<br />

joints shall be sealed with hardcast #1402 Rolled Duct sealant. Install in accordance with<br />

manufacturer’s recommendations.<br />

2.7 DUCT INSULATION<br />

A. Refer to Section 15250, INSULATION (INSULATION SCHEDULE) for insulation requirements.<br />

2.8 FLEXIBLE DUCTWORK<br />

A. Provide round corrugated aluminum duct with exterior fiberglass insulation of 1 inch x 1 lb/cu.ft.<br />

and a vinyl film vapor barrier. Maximum working pressure 10 inches of water column positive or<br />

negative. Entire flexible duct assembly shall be UL listed. Flexible ductwork shall be Clevaflex<br />

Type SFV or similar by Flexmaster.<br />

B. Flexible ductwork shall be joined to the main trunk duct through sheet metal fittings. Fittings shall<br />

be constructed of galvanized steel and be equipped with a factory installed volume damper having<br />

positive locking regulator. Fittings installed in lined ductwork shall have insulation guard.<br />

C. Fittings shall be Clevaflex SPIN-COLLAR DSC, or similar by Acme Manufacturing Co.<br />

2.9 VOLUME DAMPER<br />

A. Provide damper with 16 gauge (minimum) galvanized steel frame and blades, 1/2 inch diameter<br />

plated steel axles and control shaft, nylon bushings, opposed blade action, and hand quadrant or<br />

adjustment rod and screw.<br />

B. Volume Damper shall be as indicated on the Drawings and shall be Greenheck MBD-15 or similar<br />

by Penn Ventilator or Ruskin.<br />

2.10 TURNING VANES<br />

A. Airfoil turning vanes shall consist of curved galvanized steel vanes and side rails arranged to<br />

assure that any point on one blade is equal distance from the same point on the adjacent blade.<br />

Install with screws or rivets. Duct shall be free of vibration and noise when system is in operation.<br />

B. Double thickness airfoil turning vanes shall be installed at square and abrupt turns in duct.<br />

C. Turning vanes shall be Aero/Dyne or equal.<br />

2.11 DUCT ACCESS DOOR<br />

A. Door shall be constructed of 24 ga. galvanized, sheet metal, with tight closing cam lock latches,<br />

gasketed lip, 1 inch neoprene coated fiberglass insulation, and hinged with removable hinge pins.<br />

Door size shall be 12 inch x 12 inch (minimum) to allow for adjusting, repairing or replacing<br />

equipment.<br />

B. Provide insulated access doors as shown on the Drawings and as required for duct cleaning and<br />

for access to automatic dampers, volume dampers, coils, thermostats, temperature controllers,<br />

valves, filters, and other concealed equipment requiring inspection and service in the duct system.<br />

AIR DISTRIBUTION 15800-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

C. Access doors shall be Duro Dyne, or similar by Ventfabrics.<br />

2.12 TEST CONNECTIONS<br />

A. Instrument test connections shall be installed in the return air, outside air and supply air ducts of<br />

each air unit.<br />

B. Test connections shall be Ventfabrics #699-2 or equal.<br />

2.13 FLEXIBLE CONNECTIONS<br />

A. Heavy glass fabric double coated with neoprene, 30 oz/sq yd, air tight, water tight, and fire<br />

retardant, complete with all angles, bolts, and clips required to fasten fabric to sheetmetal. Install<br />

between duct and air unit.<br />

B. Flexible connections shall be Ventfabrics "Ventglas" or equal.<br />

2.14 GRILLES, REGISTERS, AND DIFFUSERS<br />

A. Manufacturer shall submit a written guarantee that ceiling diffusers will distribute air<br />

uniformly through the conditioned space with a 20 degree F temperature differential<br />

between average room temperature and supply air temperature.<br />

B. The manufacturer’s representative shall review the drawings and system design prior to<br />

submission of the grille, register, and diffuser submittal.<br />

C. Manufacturer shall guarantee that all grilles, registers, and diffusers furnished will perform as<br />

required for the intended application. Exceptions shall be brought to Engineer's attention prior to<br />

bidding the project.<br />

D. Provide SCHEDULE for approval clearly indicating the room, CFM, size, static pressure drop,<br />

throw and NC level.<br />

NOTE: FAILURE TO PROVIDE TABULATED SCHEDULE WILL RESULT IN THE AUTOMATIC<br />

REJECTION OF SUBMITTAL SCHEDULE SHALL BE AS DELINEATED IN PART 3 -<br />

EXECUTION.<br />

E. Grilles, registers, and diffusers shall be square or rectangular shape unless otherwise noted.<br />

F. Finish shall be white baked enamel unless otherwise noted.<br />

G. Grilles, registers and diffusers in moist locations (lockers, toilet rooms, and janitor closets) shall<br />

have an approved moisture resistant finish, gasketed frames, and aluminum construction.<br />

H. (TYPE A) - Ceiling Diffusers: Fabricated of aluminum having square or rectangular discharge<br />

pattern. Units shall be supplied with overlap margins and square-to-round neck adapter. Center<br />

core shall be fixed pattern, multiple orifice, removable type. Provide with integral, gang-operated<br />

opposed blade damper with removable key operator, operable from face. Finish shall be<br />

manufacturer's standard baked enamel. Anemostat DF or similar by Titus, or Tuttle and Bailey.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

I. (TYPE B) - Ceiling Exhaust and Return Registers: Fabricated of aluminum with 1/2 inch x 1/2 inch<br />

x 1/2 inch grid cores. Margin shall be 1-1/4 inch with gasket. Mounting frame shall be provided for<br />

all applications except 24 inch or 48 inch registers located in lay-in tile ceilings. Provide integral<br />

gang-operated opposed blade damper with removable key operator, operable from face. Finish<br />

shall be manufacturer's standard, etched with acrylic coat. Anemostat GC50/GC 50L or similar by<br />

Titus, or Tuttle and Bailey.<br />

J. (TYPE C) – Sidewall Supply Registers: Fabricated of aluminum with individually adjustable foil<br />

shaped blades, spaced 3/4 inch on center. Units shall have vertical face, double deflection bar<br />

style grilles. Margin shall be 1-1/4 inch with gasket. Provide gang-operated opposed blade<br />

damper with removable key operator, operable from face. Finish shall be manufacturer’s standard<br />

baked enamel. Anemostat Model X2V0 or similar by Titus or Tuttle and Bailey.<br />

K. (TYPE D) - Linear Diffuser: Plenum shall be constructed of galvanized steel complete with inlet<br />

collar. Adjustable air diffuser section shall be aluminum extrusions with factory applied baked<br />

enamel. Internal surfaces shall be insulated with 1/2 inch thick foil faced insulation. Diffuser shall<br />

be designed to mount in standard tee bar ceiling with tile angles to support adjacent tiles.<br />

Anemostat Slad 100 or equal.<br />

L. (TYPE M) – Ceiling Diffuser: For secure areas such as the CBP Wet Holding Room, provide a<br />

steel diffuser with a heavy-duty lattice face. Provide tamper-proof security screws. Diffusers shall<br />

be Model M by Tuttle and Bailey or equal by Titus or Price.<br />

M. (TYPE S) – Secure areas shall have perforated face plate exhaust/return grilles similar to the<br />

setup by Tuttle and Bailey or equal by Titus or Price.<br />

2.15 LOUVERS<br />

A. Louvers shall be furnished and installed under Division 10.<br />

2.16 ROOF CURBS<br />

A. Provide prefabricated, pre-insulated aluminum curb by pre-engineered metal building<br />

manufacturer with fully welded smooth corners and joints. Curb shall have an integral base flange<br />

with minimum width of 3 inches and minimum height of 12 inches from flange to top of curb.<br />

Flange shall be free of warpage and sharp edges. Where curbs are installed without connecting<br />

ductwork, a 22 gauge galvanized sheet metal liner shall be installed to cover exposed insulation.<br />

PART 3 - EXECUTION<br />

3.1 Fans shall be installed level and free of excessive vibration.<br />

3.2 Provide sheaves as required for final air balancing. Install fans in accordance with manufacturer's written<br />

instructions.<br />

3.3 Ducts shall be true to the dimensions indicated on the Drawings and shall be straight and smooth on the<br />

inside.<br />

3.4 Ductwork shall be installed by qualified personnel. Ductwork shall be braced and securely anchored to the<br />

building structure so as to be completely free from vibration under all conditions of operation.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.5 Flexible ductwork shall be attached to take-off fittings by use of sheet metal screws a minimum of 6 inches<br />

on center with a minimum of 3 screws uniformly spaced and taped.<br />

3.6 No part of an insulated duct system shall be obscured from insulation. For rigid ductwork, insulation shall<br />

be field cut to desired length with approximately 1-foot overhang of insulation and vapor barrier. This<br />

portion of insulation and vapor barrier shall be slipped over the take-off fitting and the diffuser to prevent<br />

condensation. Volume dampers and control rods shall remain accessible. Flexible ductwork shall be<br />

installed in a similar manner.<br />

3.7 Ductwork penetrating wall surfaces shall be sleeved with 22 gauge galvanized steel sheet metal to permit<br />

the passage of ductwork and maintain 1/2 inch to 1 inch clearance around the outside of the duct. After<br />

installation of the duct, this clearance shall be tightly packed with 3 PCF fiberglass and sealed air-tight.<br />

Provide 1/8 inch galvanized steel angle collars on both sides of the penetration to cover wall openings and<br />

provide a neat finish. Support vertical duct risers with angle brackets and completely seal off the hole<br />

through the floor. Provide fire stop as required.<br />

3.8 Installation shall comply with ASHRAE, SMACNA, and NFPA.<br />

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3.9 SCHEDULES<br />

A. Grilles, Registers, and Diffusers<br />

GRILLES, REGISTERS, AND DIFFUSERS<br />

ROOM CFM SIZE Δ P THROW NC REMARKS<br />

END OF SECTION 15800<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15840 – AIR TERMINAL UNITS – VARIABLE VOLUME<br />

PART 1 – GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Fan powered terminal units.<br />

B. Parallel flow (variable volume).<br />

C. Integral terminal unit controls.<br />

D. Direct digital.<br />

1.2 PRODUCTS FURNISHED BUT NOT INSTALLED UNDER THIS SECTION<br />

Section 15952 - Controls and Instrumentation: Thermostats and control components.<br />

Section 16180 - Equipment Wiring Systems: Thermostats and control components.<br />

1.3 PRODUCTS INSTALLED BUT NOT FURNISHED UNDER THIS SECTION<br />

None<br />

1.4 RELATED SECTIONS<br />

Section 15890 - Ductwork.<br />

Section 15910 - Ductwork Accessories.<br />

Section 15952 - Controls and Instrumentation.<br />

Section 15936 - Air Outlets and Inlets.<br />

Section 16180 - Equipment Wiring Systems: Electrical supply to units.<br />

1.5 REFERENCES<br />

NFPA 90A - Installation of Air Conditioning and Ventilation Systems.<br />

UL 181 - Factory-Made Air Ducts and Connectors.<br />

NFPA 70 - Electric Duct Heaters.<br />

UL 1995, Heating and Cooling Equipment.<br />

AIR TERMINAL UNITS – VARIABLE VOLUME 15840-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

CUL C22.2 No. 236, Heating and Cooling Equipment.<br />

ARI 880 - Air-Conditioning and Refrigeration Institute Standard Rating Conditions for Air Terminals<br />

ASTM A 527 (Steel Sheet, Zinc Coated Galvanized).<br />

1.6 SUBMITTALS<br />

A. Submit shop drawings and product data sheets indicating configuration, general assembly,<br />

and materials used in fabrication.<br />

B. Submit product performance data indicating design airflow, minimum static pressure drop,<br />

fan-operating condition.<br />

C. Submit sound power and noise criteria (NC) values for radiated and discharge paths.<br />

Total radiated sound corrections shown below. (No additional transfer function reduction,<br />

or additional effects shall be used.)<br />

1.7 QUALIFICATIONS<br />

1. Single and dual duct terminal units – radiated correction to octave band sound<br />

power value.<br />

OCTAVE BAND 2 3 4 5 6 7<br />

ARI 885-98 Type2 ceiling -18 –19 -20 –26 –31 -36<br />

2. Fan powered terminal units – radiated correction to octave band sound power<br />

value.<br />

OCTAVE BAND 2 3 4 5 6 7<br />

ARI 885-98 Type2 ceiling -18 –19 -20 –26 –31 -36<br />

3. Submit installation, operation and maintenance documentation.<br />

A. Manufacturer: The company manufacturing the products specified in this section shall<br />

have a minimum of ten years experience producing products of this type.<br />

1.8 SYSTEM RESPONSIBILITY<br />

A. The contractor shall be responsible for any and all costs associated with any and all<br />

changes resulting from the use of a supplier other than the listed acceptable<br />

manufacturers.<br />

B. The duct system is computer designed for air balance and noise control using the<br />

performance data of the listed manufacturer. Substituting another VAV terminal unit<br />

manufacturer may require changes in the system design. These changes may include,<br />

but are not limited to, changes in ductwork size or layout, fittings, controls, building<br />

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structure and piping. The installing contractor, upon substituting an approved alternate,<br />

must submit a computerized duct design showing system pressure requirements and<br />

acoustic data for the complete duct layout.<br />

C. The VAV system, including terminal units, direct digital controls and ATC/Building<br />

Management System shall be furnished by a single manufacturer who shall be responsible<br />

for system performance. If the terminal unit supplier is different from the control system<br />

supplier, then one of the two suppliers must bear sole responsibility for proper system<br />

performance. The supplier bearing responsibility shall be identified at the time of bid.<br />

1.9 WARRANTY<br />

A. Provide manufacturer's parts warranty for one year from unit start-up or eighteen months<br />

from unit shipment, whichever is shorter.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturer shall participate in the ARI Certification program. Unit performance data<br />

shall be rated in accordance with ARI Standard 880. The manufacturer shall display the<br />

ARI Symbol on all units.<br />

B. Single and dual duct terminal units shall be listed by an independent 3rd party agency as<br />

an entire assembly. Separate Duct Heater agency listing is acceptable if heater is placed<br />

4 feet downstream of the terminal unit. UL and ETL are approved.<br />

C. Fan powered terminal units shall be listed by an independent 3rd party agency as an entire<br />

assembly. Separate Duct Heater agency listing is acceptable if heater is placed 4 feet<br />

downstream of the terminal unit. UL and ETL are approved.<br />

D. Acceptable Manufacturers<br />

2.2 MANUFACTURED UNITS<br />

Trane (Basis of Design)<br />

Price<br />

Titus<br />

A. Fan powered terminal units.<br />

B. Ceiling mounted primary and recirculated air control terminal unit for connection to a single<br />

[medium - 1.5-3.0 in. wg.][high - 4.0-5.0 in. wg.] pressure duct of a central air distribution<br />

system. Controls and reheat coils to be factory installed and tested.<br />

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C. Identify each terminal unit with clearly marked identification label and airflow indicator.<br />

D. Label shall include unit nominal airflow, maximum factory-set airflow, minimum factory-set<br />

airflow, and coil type.<br />

2.3 FABRICATION<br />

A. Casings: Units shall be completely factory-assembled, manufactured of corrosion<br />

protected steel, and fabricated with a minimum of 18-gauge metal on the high pressure<br />

(inlet) side of the terminal unit damper and 22-gauge metal on the low pressure (outlet)<br />

side and unit casing.<br />

B. Plenum air filters shall be provided on all fan powered units, and ship installed from the<br />

factory.<br />

2.4 INSULATION - Foil Faced - The interior surface of unit casing is acoustically and thermally lined<br />

with a minimum of [1/2 inch, 2.0 lb./cu. ft. density glass fiber with foil facing. The insulation<br />

R-Value shall be a minimum of 2.2][1 inch, 2.0 lb./cu. ft. density glass fiber with foil facing.<br />

The insulation R-Value shall be a minimum of 4.3]. The interior foil liner shall isolate the<br />

fiberglass insulation from the airstream and allow for cleaning of the terminal unit interior<br />

surfaces. Insulation shall meet NFPA-90A, UL 181 and bacteriological standard ASTM C<br />

665. All insulation leaving edges shall be metal encapsulated.<br />

2.5 INSULATION EDGE TREATMENT - All cut edges of insulation shall be completely enclosed by<br />

metal to arrest cut fibers and prevent erosion into the airstream.<br />

A. Assembly: Primary air control damper, airflow sensor, fans, controls and optional heating<br />

coil shall be factory installed in single cabinet.<br />

B. Rectangular Supply Air Outlet Connections: Rectangular outlet connections for single<br />

duct units shall be slip and drive type. Rectangular outlet connections for dual duct and<br />

fan powered units shall be flanged type.<br />

C. Round Supply Air Outlet Connections: Single and dual duct terminal units shall be<br />

provided with a factory-constructed and field-installed supply air outlet plenum/attenuator,<br />

with round outlet(s), where required, per the drawings.<br />

D. Round outlet(s) shall be supplied with integral balancing damper(s).<br />

2.6 PRIMARY AIR CONTROL DAMPER ASSEMBLY<br />

A. Locate primary air control damper blade inside unit casing. Construct the damper blades<br />

of minimum 22-gauge galvanized steel disks. Valve assembly shall be high quality and<br />

allow a maximum damper leak rate of 1% of damper nominal CFM at 4-inch wg.<br />

differential.<br />

B. Provide damper assembly with integral flow sensor. Flow sensor shall be provided<br />

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regardless of control type. Flow sensor shall be a multi-point, averaging, ring or cross<br />

type. Bar or single point sensing type is not acceptable.<br />

C. Terminal unit manufacturer shall provide and factory install a damper actuator. Label shall<br />

be affixed to the unit indicating the actuator has been factory-tested.<br />

2.7 HEATING COILS<br />

A. Electric Resistance Heating Coil: Coil shall be factory installed and wired and shall be<br />

constructed of open-wire type resistance heat elements. Coils shall be provided with<br />

primary and secondary over-temperature protection. Coils shall be constructed for single<br />

point power connection. Controls shall consist of an integral control box which includes a<br />

24 VAC transformer and magnetic contactors. Electric heat coil shall be installed at the<br />

terminal unit supply air outlet connection.<br />

B. Capacity: Provide coils in capacities as scheduled on the drawings.<br />

2.8 FAN ASSEMBLY<br />

A. Fan assembly shall be forward curved centrifugal fan with direct drive permanently<br />

lubricated, [permanent split-capacitor] [electrically commutated-ECM] type, thermally<br />

protected motor. Motor must be capable of continuous operation under maximum fan load<br />

with no external static pressure. Provide unit with a factory-installed and wired motor<br />

speed adjustment that is to the fan motor for ease of balancing.<br />

B. Fan motor horsepower shall not exceed the horsepower scheduled for each unit. Fan<br />

motors shall be high efficiency and shall not exceed the amperage shown in the table<br />

below for each motor size.<br />

C. Electrically commutated motors (ECM):<br />

FAN FAN 115 Volt 277 Volt<br />

SIZE HP AMPS AMPS<br />

03SQ 1/3 4.5 2.4<br />

04SQ 1/2 6.5 3.5<br />

05SQ 1 10.1 5.4<br />

06SQ 1 9.5 5.1<br />

08SQ 1/2 1.3 0.7<br />

09SQ 1/2 5.0 2.7<br />

10SQ 1/2 x2 7.5 4.0<br />

D. Internally suspend and isolate fan motor assembly from unit casing by using rubber<br />

isolators or torsion flex mounting legs.<br />

E. Unit shall be equipped with a fan motor disconnect switch which breaks both legs of power<br />

entering the control box. Fan-powered units shall include fan disconnect, control power<br />

transformer and fan relay.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.9 WIRING<br />

A. Factory install and wire power line fusing, a disconnect switch and a 24 VAC transformer<br />

for control voltage on fan powered direct digital or electronic control units. Provide control<br />

box for field wiring of thermostat and power source.<br />

B. Factory install and wire all terminal unit fan controls, including fan relay. Install electrical<br />

components in control box with removable cover. Incorporate single point electrical<br />

connection to power source.<br />

C. Disconnect switch - Provide single and dual duct terminals with a factory installed and<br />

wired switch to disconnect power to the unit controls.<br />

D. Power Line Fuse - Provide single and dual duct terminal units with integral power line<br />

fusing installed in the control box to prevent overcurrent damage to the unit controls.<br />

E. Control Transformer - Provide single and dual duct terminal units with a factory installed<br />

and wired 24 VAC transformer in control enclosure to provide control voltage power to the<br />

unit.<br />

2.10 DIRECT DIGITAL VAV CONTROLS<br />

A. Direct Digital Controls<br />

B. General. Direct digital controls (DDC) and factory costs to mount, calibrate and test the<br />

system shall be the responsibility of Section 15900 Automatic Temperature Control (ATC)<br />

/ Building Automation System (BAS) Contractor.<br />

C. Multi-point, multi-axis flow ring or cross sensor to be furnished and mounted by terminal<br />

unit manufacturer. Single point or flow bar sensors are not acceptable. Flow sensing<br />

device shall be capable of maintaining rated unit airflow to within +/- 5 percent when<br />

installed with 1.5 duct diameters straight duct, of the same size as the primary airflow inlet,<br />

upstream from the unit.<br />

2.11 VARIABLE AIR VOLUME (VAV) TERMINAL UNIT CONTROL<br />

A. A DDC VAV controller per VAV terminal unit shall individually control the VAV terminal<br />

units. The DDC VAV controller, damper motor, transducer and transformer shall be<br />

supplied by the BAS contractor and furnished to the terminal unit supplier. The cost to<br />

factory mount, calibrate and test the controller, transducer, transformer and actuator shall<br />

be coordinated prior to bid day and included in the BAS price.<br />

B. To assure proper operation and control, the BAS contractor as part of this bid shall<br />

recalibrate the transducers six (6) months after acceptance of the BAS system to correct<br />

any deviations as a result of transducer drift.<br />

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C. Submit a copy of the calibration report to the Engineer, Mechanical Contractor, Test,<br />

Adjust and Balance Contractor and Owner.<br />

D. The BAS shall perform the following VAV Terminal unit control strategies and provide the<br />

points as listed on the DDC/VAV point list and the specified monitoring and diagnostics.<br />

E. Grouping - The BAS shall be able to group VAV boxes. These groups shall make it<br />

possible for the operator to send a common command to all boxes in a group to operate in<br />

the same mode. A sample of this group report must be provided in the submittal package<br />

for approval by engineer and owner. BAS shall also compile on a group basis, the<br />

following:<br />

1. Minimum group temperature<br />

2. Maximum group temperature<br />

3. Average group temperature<br />

4. Group boxes total airflow<br />

F. Setpoint Control - The BAS shall edit the zone space temperature setpoint of each VAV<br />

box. The zone temperature setpoint shall be operator adjustable. Individual zone setpoint<br />

and control logic shall reside at the zone level, and not be dependent upon the BAS for<br />

control. In the event of communication loss, the box will continue to control to current<br />

setpoints.<br />

G. Cooling Valve Control - The BAS shall control the cooling air valve to a fully open, fully<br />

closed, maximum CFM, or minimum CFM position based on operator commands. The<br />

operator shall also have the capability to adjust the maximum & minimum airflow limits of<br />

the air valve through the BAS.<br />

H. Operating Mode - The BAS shall place the box in either the occupied or unoccupied mode<br />

based on an operator adjustable time schedule. Separate heating & cooling setpoints shall<br />

be editable for each mode through the BAS. Other modes available for special<br />

applications shall include full open, full closed, maximum flow, and minimum flow.<br />

I. Control Offset - The BAS shall be capable of offsetting the cooling or heating setpoints of<br />

one or more groups of boxes by an operator adjustable amount. This capability will allow<br />

for automatic zone setpoint changes based on system requirements, such as demand<br />

limiting.<br />

J. Automatic Calibration - The system shall automatically calibrate its airflow sensing & air<br />

valve position measurement system at system startup and on a scheduled basis.<br />

K. Remote Setpoint Adjustment - The BAS zone temperature setpoint shall have manual<br />

override capabilities via remote adjustment at the temperature sensor. This manual<br />

readjustment feature may be disabled through the BAS, if desired.<br />

L. Override Button - The VAV box shall be capable of being placed in the "occupied" mode<br />

by pressing an override button mounted on the zone temperature sensor.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

M. Service tool - The VAV box shall have a communications port on the space sensor for use<br />

with a portable service tool. This portable service tool allows the capability to view & edit<br />

DDC/VAV box parameters.<br />

N. Terminal unit status reports - For each terminal unit, the BAS shall provide an operating<br />

status summary of all unit sensed values (zone temperature, CFM, etc.), setpoints, and<br />

modes.<br />

O. Terminal unit group report - For each group of VAV terminal units, the BAS shall report the<br />

group mode, heating and cooling airflow, average zone temperature, minimum zone<br />

temperature, and maximum zone temperature. The report shall also display for each<br />

terminal unit in the group the present temperature control setpoints and the current zone<br />

temperature.<br />

P. Terminal box diagnostics.<br />

1. If zone temperature sensor input fails above its high range, unit shall control at its<br />

maximum CFM setpoint. If sensor input fails below its low range, unit shall control to<br />

its minimum CFM setpoint.<br />

2. In both cases, all heat outputs shall be disabled. A diagnostic message shall be<br />

displayed upon operator inquiry.<br />

3. If flow-measuring system fails, unit shall automatically convert to a pressure<br />

dependent, damper position based algorithm. Diagnostic message shall be displayed<br />

upon operator inquiry.<br />

4. If zone temperature setpoint potentiometer on zone sensor fails, unit shall<br />

automatically control to programmed occupied setpoints. Diagnostic message shall<br />

be displayed upon operator inquiry.<br />

5. If communications are lost, controller shall continue to operate in the current mode of<br />

operation. All setpoints shall be retained in nonvolatile memory. If communications are<br />

not restored within 15 minutes, unit shall automatically initiate a reset and then<br />

calibrate the flow sensor and damper position.<br />

Q. Zone Sensors<br />

1. The zone sensor shall be capable of 0.5 F accuracy. The sensor shall be a<br />

product of the VAV box controls manufacturer and designed specifically for the<br />

installed controller.<br />

2. The zone sensor shall have the following features:<br />

a. Zone setpoint adjustment<br />

b. Night setback temperature override button to provide occupied conditions<br />

during unoccupied times.<br />

c. Night setback override cancel button to end the override condition.<br />

d. Maximum flow override for simplified balancing.<br />

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2.12 TESTING / VERIFICATION<br />

A. Factory run-test all fan powered units.<br />

B. Factory set and check all analog electronic and pneumatic controllers to within 5% of<br />

scheduled maximum and minimum settings. Base performance on tests conducted in<br />

accordance with ARI 880.<br />

C. Maximum Casing Leakage: 1 percent of nominal airflow at 0.5 in wg inlet static pressure.<br />

D. Maximum Damper Leakage: 1 percent of design airflow at 4 in wg inlet static pressure.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions.<br />

3.2 ADJUSTING<br />

A. Reset volume with damper operator attached to assembly allowing flow range modulation<br />

from 100 percent of design airflow to 25 percent nominal airflow for cooling only units and<br />

30 percent for units with heating coils.<br />

END OF SECTION 15840<br />

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SECTION 15900 – DIRECT DIGITAL CONTROL SYSTEM<br />

PART 1 – GENERAL<br />

1.1 DESCRIPTION<br />

A. General: The control system shall be as indicated on the drawings and described in the<br />

specifications, and consist of a peer-to-peer network of digital building control panels and operator<br />

workstation(s). The user interface shall be through any personal computer available on the<br />

network. The PC shall provide users an interface with the system though dynamic color graphics<br />

of building areas and systems.<br />

B. Direct Digital Control (DDC) technology shall be used to provide the functions necessary for<br />

control of systems defined for control on this project.<br />

C. The control system shall accommodate simultaneous multiple user operation. Access to the<br />

control system data should be limited by operator ID and password. An operator shall be able to<br />

log onto any PC on the designated network and have access to all designated data.<br />

D. The control system shall be designed such that each mechanical system will operate under standalone<br />

control. As such, in the event of a network communication failure, or the loss of other<br />

controllers, the control system shall continue to independently operate the unaffected equipment.<br />

E. Communication between the control panels and all workstations shall be over a high-speed<br />

network. All nodes on this network shall be peers. A modem or internet connectivity may be<br />

provided for remote access to the system.<br />

1.2 APPROVED CONTROL SYSTEM CONTRACTORS AND MANUFACTURERS<br />

A. Approved Control System Contractors and Manufacturers:<br />

1.3 QUALITY ASSURANCE<br />

Manufacturer Name Product Line<br />

Trane Tracer SC (Basis of Design)<br />

Johnson Controls Metasys<br />

Siemens Apogee<br />

1. The above list of manufacturers applies to user interface, controller software, the custom<br />

application programming language, Building Controllers, Custom Application Controllers,<br />

and Application Specific Controllers. All other products specified herein (i.e., sensors,<br />

valves, dampers, and actuators) need not be manufactured by the above manufacturers.<br />

A. System Installer Qualifications<br />

1. The Installer shall have an established working relationship with the Control System<br />

Manufacturer of not less than three years.<br />

2. The Installer shall have successfully completed Control System Manufacturer's classes<br />

on the control system. The Installer shall present for review the certification of completed<br />

training, including the hours of instruction and course outlines upon request.<br />

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3. The installer shall have an office within 50 miles of the project site and provide 24-hour<br />

response in the event of a customer call.<br />

1.4 CODES AND STANDARDS<br />

A. Work, materials, and equipment shall comply with the rules and regulations of all codes and<br />

ordinances of local, state and federal authorities. As a minimum, the installation shall comply with<br />

the current editions in effect 30 days prior to receipt of bids of the following codes:<br />

1. National Electric Code (NEC)<br />

2. International Building Code (IBC)<br />

3. International Mechanical Code (IMC)<br />

4. Underwriters Laboratories: Products shall be UL-916-PAZX listed.<br />

5. ANSI/ASHRAE Standard 135-2004 (BACnet)<br />

6. ISO/IEC 14908-1 (LonTalk)<br />

1.5 SYSTEM PERFORMANCE<br />

A. Performance Standards. The system shall conform to the following:<br />

1. Page Display. The system shall display a web page within 10 seconds of the request.<br />

2. Page Refresh. The system shall update all within 10 seconds.<br />

3. Graphic Refresh. The system shall update all dynamic points with current data within 30<br />

seconds.<br />

4. Object Command. The maximum time between the command of a binary object by the<br />

operator and the reaction by the device shall be 10 seconds. Analog objects shall start to<br />

adjust within 10 seconds.-<br />

5. Object Scan. All changes of state and change of analog values shall be transmitted over<br />

the high-speed network such that any data used or displayed at a controller or<br />

workstation will be current, within the prior 60 seconds.<br />

6. Alarm Response Time. The maximum time from when an object goes into alarm to when<br />

it is annunciated at the workstation shall not exceed 30 seconds.<br />

7. Program Execution Frequency. Custom programs shall be capable of running as often as<br />

once every second. The Contractor shall be responsible for selecting execution times<br />

consistent with the mechanical process under control.<br />

8. Performance. Programmable Controllers shall be able to execute DDC PID control loops<br />

at a selectable frequency from at least once every 5 seconds. The controller shall scan<br />

and update the process value and output generated by this calculation at this same<br />

frequency.<br />

9. Multiple Alarm Annunciation. All users on the network shall receive alarms within 10<br />

seconds of each other.<br />

10. Reporting Accuracy. Table 1 lists minimum acceptable reporting accuracies for all values<br />

reported by the specified system.<br />

Table 1<br />

Reporting Accuracy<br />

Measured Variable Reported Accuracy<br />

Space Temperature ±1°F<br />

Ducted Air ±2°F<br />

Outside Air ±2°F<br />

Delta-T ±0.25°F<br />

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1.6 SUBMITTALS<br />

Relative Humidity ±5% RH<br />

Air Flow (terminal) ±10% of reading *Note 1<br />

Air Flow (measuring stations) ±5% of reading<br />

Air Pressure (ducts) ±0.1 "W.G.<br />

Air Pressure (space) ±0.01 "W.G.<br />

Electrical Power ± 5% of reading *Note 2<br />

Carbon Dioxide (CO2) ± 50 PPM<br />

Note 1: (10%-100% of scale) (cannot read accurately below 10%)<br />

Note 2: * not including utility supplied meters<br />

A. Contractor shall provide shop drawings and manufacturers’ standard specification data sheets on<br />

all hardware and software to be provided. No work may begin on any segment of this project until<br />

the Engineer and Owner have reviewed submittals for conformity with the plan and specifications.<br />

All shop drawings shall be provided to the Owner electronically as .dwg or .dxf file formats.<br />

B. Quantities of items submitted shall be reviewed by the Engineer and Owner. Such review shall not<br />

relieve the contractor from furnishing quantities required for completion.<br />

C. Provide the Engineer and Owner, any additional information or data which is deemed necessary to<br />

determine compliance with these specifications or which is deemed valuable in documenting the<br />

system to be installed.<br />

D. Submit the following within a maximum of 60 days of contract award:<br />

1. A complete bill of materials of equipment to be used indicating quantity, manufacturer and<br />

model number.<br />

2. A schedule of all control valves including the valve size, model number (including pattern<br />

and connections), flow, CV, pressure rating, and location.<br />

3. A schedule of all control dampers. This shall include the damper size, pressure drop,<br />

manufacturer and model number.<br />

4. Provide manufacturers cut sheets for major system components. When manufacturer's<br />

cut sheets apply to a product series rather than a specific product, the data specifically<br />

applicable to the project shall be highlighted or clearly indicated by other means. Each<br />

submitted piece of literature and drawings shall clearly reference the specification and/or<br />

drawing that the submittal is being submitted to cover. Include if applicable:<br />

a) Building Controllers<br />

b) Custom Application Controllers<br />

c) Application Specific Controllers<br />

d) Operator Interface Computer(s)<br />

e) Auxiliary Control Devices<br />

f) Proposed control system riser diagram showing system configuration, device<br />

locations, addresses, and cabling<br />

g) Detailed termination drawings showing all required field and factory terminations.<br />

Terminal numbers shall be clearly labeled<br />

h) Points list showing all system objects, and the proposed English language object<br />

names<br />

i) Sequence of operations for each system under control. This sequence shall be<br />

specific for the use of the Control System being provided for this project<br />

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j) Color prints of proposed graphics with a list of points for display<br />

E. Project Record Documents. Upon completion of installation submit three (3) copies of record (asbuilt)<br />

documents. The documents shall be submitted for approval prior to final completion and<br />

include:<br />

1.7 WARRANTY<br />

1. Project Record Drawings. These shall be as-built versions of the submittal shop drawings.<br />

One set of electronic media including CAD .DWG or .DXF drawing files shall also be<br />

provided.<br />

2. Testing and Commissioning Reports and Checklists.<br />

3. Operating and Maintenance (O & M) Manual. These shall be as-built versions of the<br />

submittal product data. In addition to that required for the submittals, the O & M manual<br />

shall include:<br />

a) Names, address and 24-hour telephone numbers of Contractors installing<br />

equipment, and the control systems and service representative of each.<br />

b) Provide on-line help for documenting operator instructions<br />

c) A listing and documentation of all custom software created using the programming<br />

language including the point database. One set of magnetic media containing files of<br />

the software and database shall also be provided.<br />

d) One set of electronic media containing files of all color-graphic screens created for<br />

the project.<br />

e) Complete original issue documentation, installation, and maintenance information for<br />

all third party hardware provided including computer equipment and sensors.<br />

f) Licenses and warranty documents for all equipment and systems.<br />

g) Recommended preventive maintenance procedures for all system components<br />

including a schedule of tasks, time between tasks, and task descriptions.<br />

A. Warrant all work as follows:<br />

1. Labor & materials for control system specified shall be warranted free from defects for a<br />

period of twelve (12) months after final completion acceptance by the Owner. Control<br />

System failures during the warranty period shall be adjusted, repaired, or replaced at no<br />

charge or reduction in service to the Owner. The Contractor shall respond to the Owner's<br />

request for warranty service within 24 hours during customary business hours. Include<br />

one (1) four hour on-site visit per quarter during the first year of warranty period to<br />

calibrate building automation system back to design. Review all new overrides and set<br />

point adjustments with end user.<br />

2. The system provider shall provide a web-accessible system and support on-line resource<br />

that provides the Owner access to a question/answer forum, graphics library, user tips,<br />

upgrades, and manufacturer training schedules.<br />

1.8 OWNERSHIP OF PROPRIETARY MATERIAL<br />

A. All project-developed hardware and software shall become the property of the Owner. These<br />

items include but are not limited to:<br />

1. Project graphic images<br />

2. Record drawings<br />

3. Project database<br />

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PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

4. Project-specific application programming code<br />

5. All documentation<br />

A. All products used in this installation shall be new, currently under manufacture, and shall be<br />

applied in similar installations for a minimum of 1 year. The installation shall not be used as a test<br />

site for any new products unless explicitly approved by the Owner’s representative in writing.<br />

Spare parts shall be available for at least 5 years after completion of this contract.<br />

2.2 COMMUNICATION<br />

A. This project shall comprise of a network utilizing high-speed BACnet/IP for communications<br />

between System Controllers. LonTalk or BACnet MSTP sub-networks shall be used for<br />

communications between System Controllers, Custom Application Controllers and Application<br />

Specific Controllers.<br />

B. The Owner will provide all communication media, connectors, repeaters, network switches, and<br />

routers necessary for the internetwork. An active Ethernet jack will be provided adjacent to each<br />

System Control Panel and PC Workstation for connection to this network.<br />

All System Controllers shall have a Ethernet communications port for connections with the operator<br />

interfaces.<br />

C. Communications services over the internetwork shall result in operator interface and value passing<br />

that is transparent to the internetwork architecture as follows:<br />

1. Connection of an operator interface device to any one System controller on the<br />

internetwork will allow the operator to interface with all other System controllers as if that<br />

interface were directly connected to the other controllers. Data, status information,<br />

reports, system software, custom programs, etc., for all System controllers shall be<br />

available for viewing and editing from any one System controller on the internetwork.<br />

2. All database values (i.e., points, software variable, custom program variables) of any one<br />

System controller shall be readable by any other System controller on the internetwork.<br />

This value passing shall be automatically performed by a controller when a reference to a<br />

point name not located in that controller is entered into the controller's database. An<br />

operator/installer shall not be required to set up any communications services to perform<br />

internetwork value passing.<br />

D. The time clocks in all System controllers shall be automatically synchronized daily.<br />

2.3 OPERATOR INTERFACE<br />

A. Operator Interface. Furnish 1 PC based workstations as shown on the system drawings. Each of<br />

these workstations shall be able to access all information in the system. These workstations shall<br />

reside on the Enterprise wide network, which is same high-speed network as the<br />

Systemcontrollers. The Enterprise wide network will be provided by the owner and supports the<br />

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Internet Protocol (IP). Workstations shall also be able to dial into the system. Fed Ex shall advise<br />

the appropriate language for communication with a main BMS (BACnet or Lon).<br />

Workstation information shall be provided through web pages.<br />

B. Hardware. Each operator workstation shall consist of the following:<br />

1. Personal Computer ,shall have internet explorer 7.0 or higher or Firefox 3.0 or higher<br />

2. Modems. Furnish auto-dial telephone modems and associated cables as required for<br />

communication to remote buildings, and workstations. The modem shall be capable of<br />

transmitting at up to 56K baud, and communicate over voice-grade telephone lines.<br />

C. User Interface<br />

1. Internet Browser. Furnish with either Internet Explorer 7.0 or higher, or Firefox 3.0 or<br />

higher. Java 5.0 or higher must also be installed on the PC.<br />

2. User interface. The system user interface shall be web based graphically orientated.<br />

Provide a method for the operator to easily move between web pages. Dynamic points<br />

shall include analog and binary values, dynamic text, static text, and animation files.<br />

Graphics shall have the ability to show animation of equipment. Animation capabilities<br />

shall include the ability to show a sequence of images reflecting the position of analog<br />

outputs, such as valve or damper positions. Graphics shall be capable of launching other<br />

web pages.<br />

3. Custom background images. Custom background images shall be created with the use of<br />

commonly available graphics packages such as Adobe Photoshop. The graphics<br />

generation package shall create and modify graphics that are saved in industry standard<br />

formats such as GIF and JPEG.<br />

4. Graphics Library. Furnish a library of standard HVAC equipment such as chillers, air<br />

handlers, terminals, fan coils, unit ventilators, rooftop units, and VAV boxes, in 3dimensional<br />

graphic depictions.. The library shall be furnished in a file format compatible<br />

with the graphics generation package program.<br />

5. Engineering Units. Allow for selection of the desired engineering units (i.e. Inch pound or<br />

SI) in the system. Unit selection shall be able to be customized by locality to select the<br />

desired units for each measurement.<br />

D. System Applications. Each system controller shall provide storage of system information. Provide<br />

the following applications at each system controller.<br />

1. Database Save and Restore. A system operator with the proper password clearance<br />

shall be able to archive the database on the designated operator interface PC. The<br />

operator shall also be able to clear a panel database and manually initiate a download of<br />

a specified database to any panel in the system.<br />

2. On-Line Help and Training. Provide a context sensitive, on line help system to assist the<br />

operator in operation and editing of the system. On-line help shall be available for all<br />

system functions and shall provide the relevant data for that particular screen. Additional<br />

help shall be available through the use of hypertext links onscreen.<br />

3. Security. Each operator shall be required to log on to the system with a user name and<br />

password in order to view, edit, add, or delete data. System security shall be selectable<br />

for each operator. The system supervisor shall have the ability to set security levels for<br />

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all other operators. Each operator password shall be able to restrict the operator’s access<br />

for viewing and/or changing each system application, full screen editor, and object. Each<br />

operator shall automatically be logged off of the system if no keyboard or mouse activity<br />

is detected. All system security data shall be stored in an encrypted format.<br />

4. System Diagnostics. The system shall automatically monitor the operation of all, network<br />

connections, building management panels, and controllers. The failure of any device<br />

shall be annunciated to the operator.<br />

5. Alarm Notification. Operator shall be notified of new alarm as they occur while navigating<br />

through any part of the system with a alarm icon. Alarm messages shall use full<br />

language, easily recognized descriptors for alarm. System will have the capability to<br />

acknowledge Alarms and add and save comments for the alarm.<br />

6. Alarm Processing. Any object in the system shall be configurable to alarm in and out of<br />

normal state. The operator shall be able to configure the alarm limits, warning limits,<br />

states, and reactions for each object in the system.<br />

7. Alarm Reactions. A user shall be able to determine what actions will occur if any, upon<br />

receipt of an alarm. Actions shall display on the screen, logging, start a custom control<br />

program, displaying messages, send a SMTP e-mail message that can be directly<br />

displayed on a smart phone, or forwarded to a cell phone via a text message. . Each of<br />

these actions shall be configurable by any PC and time of day. .<br />

8. Event Log. The operator shall be able to view all logged system alarms and events from<br />

any location in the system. The operator shall be able to sort and filter alarms from<br />

events. Alarms shall be sorted in up to 4 categories based on severity. An operator with<br />

the proper security level may acknowledge and clear alarms. All that have not been<br />

cleared by the operator shall be stored by the building controller. Provide a comment<br />

field in the event log that allows a user to add specific comments associated with any<br />

alarm.<br />

9. Trend Logs. The system shall automatically create trend logs for a minimum of 5 key<br />

measurements for each controlled HVAC device. The automatic trend logs shall monitor<br />

these parameters for a minimum of 24 hours at 15 minute intervals. The automatic trend<br />

logs shall be user adjustable. A user shall also be able to define a trend log for any data<br />

in the system. This definition shall include interval, start-time, and stop-time. Trend<br />

intervals shall be as frequently as 1minute up to yearly sampling and shall be selectable.<br />

Trend data shall be sampled and stored on the Building Controller panel and can be<br />

archived on a PC. Trend data shall be able to be viewed and printed from the operator<br />

interface software. Trends must be viewable in a text-based format or graphically.<br />

Trends shall also be storable in a CSV or PDF format for use by other industry standard<br />

word processing and spreadsheet packages.<br />

10. Dynamic Graphical Trending. The system shall have the ability to save the data collected<br />

by a trend object and display that collected data in a graphical chart. Trend viewing<br />

capabilities shall include the ability to show up to 6 points on a chart, to include live<br />

and/or historical data. Each data point trend line shall be an individual color. Navigation<br />

and viewing functions shall include scrolling and zooming of x and y axes, and a trace<br />

display of the associated time stamp, and values for any selected point along the x-axis.<br />

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11. Point Control. Provide a method for a user to view, override, and edit if applicable, the<br />

status of any object and property in the system. These statuses shall be available by<br />

menu, on graphics or through custom programs.<br />

12. Clock Synchronization. A designated building controller shall synchronize all other<br />

building controllers on the network. A building controller shall also be able to synchronize<br />

with a NTP server for automatic time synchronization. The system shall automatically<br />

adjust for daylight savings time if applicable.<br />

13. Reports and Logs. Provide a reporting package that allows the operator to select reports.<br />

A number of different reports shall be available to be selected by the user and provide<br />

current data. All reports can be set up to be run at specified intervals of time. Reports<br />

and logs shall be stored on the building controller in a format that is readily accessible by<br />

other standard software applications including spreadsheets and word processing.<br />

Reports and logs shall be readily printed to the system printer. The operator shall be able<br />

to designate reports that shall be stored to disk at selectable intervals. Provide a means<br />

to list and access the last 10 reports viewed by the user.<br />

i. All Points in Alarm Report: Provide an on demand report showing all current<br />

alarms.<br />

ii. All Points in Override Report: Provide an on demand report showing all overrides<br />

in effect.<br />

iii. Commissioning Report: Provide a one time report that lists all equipment with<br />

the unit configuration and present operation.<br />

iv. Points report: Provide a report that lists the current value of all points<br />

2.4 APPLICATION AND CONTROL SOFTWARE<br />

A. Furnish the following applications software for building and energy management. All software<br />

applications shall reside and run in the system controllers. Editing of applications shall occur at<br />

the operator workstation.<br />

B. System Security<br />

1. User access shall be secured using individual security passwords and user names.<br />

2. Passwords shall restrict the user to only the objects, applications, and system functions<br />

as assigned by the system administrator<br />

3. User logon/logoff attempts shall be recorded.<br />

4. The system shall protect itself from unauthorized use by automatically logging off<br />

following the last keystroke. The delay time shall be user definable.<br />

C. Scheduling. Provide the capability to schedule each object or group of objects in the system. Each<br />

of these schedules shall include the capability for start, stop, optimal start, optimal stop, and night<br />

economizer actions. Each schedule may consist of up to 10 events. When a group of objects are<br />

scheduled together, provide the capability to define advances and delays for each member. Each<br />

schedule shall consist of the following:<br />

1. Weekly Schedule. Provide separate schedules for each day of the week.<br />

2. Exception Schedules. Provide the ability for the operator to designate any day of the year<br />

as an exception schedule. This exception schedule shall override the standard schedule<br />

for that day. Exception schedules may be defined up to a year in advance. Once an<br />

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exception schedule is executed it will be discarded and replaced by the standard<br />

schedule for that day of the week.<br />

3. Holiday Schedules. Provide the capability for the operator to define up to 99 special or<br />

holiday schedules. These schedules may be placed on the scheduling calendar and will<br />

be repeated each year. The operator shall be able to define the length of each holiday<br />

period.<br />

4. Optimal Start. The scheduling application outlined above shall support an optimal start<br />

algorithm. This shall calculate the thermal characteristics of a zone and start the<br />

equipment prior to occupancy to achieve the desired space temperature at the specified<br />

occupancy time. The algorithm shall calculate separate sets of heating and cooling rates<br />

for zones that have been unoccupied for less then and greater than 24 hours. Provide<br />

the ability to modify the start algorithm based on outdoor air temperature. Provide an<br />

early start limit in minutes to prevent the system from starting before an operator<br />

determined time limit.<br />

D. Remote Communications. The system shall have the ability to transmit alarms to multiple<br />

associated alarm receivers. Receivers shall include PC Workstations, email addresses, and cell<br />

phones. The alarm message shall include the name of the alarm location, the device that<br />

generated the alarm, and the alarm message itself. The operator shall be able to remotely access<br />

and operate the system utilizing the system Ethernet communications, or dial up communications<br />

via modem, in the same format and method used on site as described under the Operator<br />

Interface section of this specification.<br />

E. PID Control. A PID (proportional-integral-derivative) algorithm with direct or reverse action and<br />

anti-wind-up shall be supplied. The algorithm shall calculate a time-varying analog value used to<br />

position an output or stage a series of outputs. The controlled variable, and set-point, shall be<br />

user-selectable. The set-point shall optionally be chosen to be a reset schedule.<br />

F. Point control. User shall have the option to set the update interval, minimum on/off time, event<br />

notification, custom programming on change of events<br />

G. Timed Override. A standard application shall be utilized to enable/disable temperature control<br />

when a user selects on/cancel at the zone sensor, workstation, or the operator display. The<br />

amount of time that the override takes precedence will be selectable from the workstation.<br />

H. Anti-Short Cycling. All binary output points shall be protected from short cycling.<br />

2.5 SYSTEM CONTROLLERS<br />

A. General. Provide System Controllers to provide the performance specified in section 1 of this<br />

division. Each of these panels shall meet the following requirements.<br />

1. The System Automation System shall be composed of one or more independent,<br />

standalone, microprocessor based System Controllers to manage the global strategies<br />

described in System software section.<br />

2. The System Controller shall have sufficient memory to support its operating system,<br />

database, and programming requirements.<br />

3. The controller shall provide a USB communications port for connection to a PC<br />

4. The operating system of the Controller shall manage the input and output<br />

communications signals to allow distributed controllers to share real and virtual point<br />

information and allow central monitoring and alarms.<br />

5. Controllers that perform scheduling shall have a real time clock.<br />

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6. Data shall be shared between networked System Controllers.<br />

7. The System Controller shall utilize industry recognized open standard protocols for<br />

communication to unit controllers.<br />

8. The System Controller shall continually check the status of its processor and memory<br />

circuits. If an abnormal operation is detected, the controller shall:<br />

a) Assume a predetermined failure mode.<br />

b) Generate an alarm notification.<br />

c) Create a retrievable file of the state of all applicable memory locations at the time of the<br />

failure.<br />

d) Automatically reset the System Controller to return to a normal operating mode.<br />

B. Communications. Each System Controller shall reside on the Enterprise wide network, which is<br />

same high-speed network as the workstations. The Enterprise wide network will be provided by<br />

the owner and supports the Internet Protocol (IP). Local connections of the System Controller shall<br />

be on ISO 8802-3 (Ethernet). Each System Controller shall also perform routing to a network of<br />

Custom Application and Application Specific Controllers) [Optional – Each System Controller shall<br />

perform communications to a network of Custom Application and Application Specific Controllers<br />

using LonTalk FTT-10 and LonMark profiles and/or use BACnet MSTP as prescribed by the<br />

BACnet standard to perform communications to a network of Custom Application and Application<br />

Specific Controllers.<br />

C. Serviceability. Provide diagnostic LEDs for power, communications, and processor. The System<br />

Controller shall have a display on the main board that indicates the current operating mode of the<br />

controller. All wiring connections shall be made to field removable, modular terminal connectors.<br />

The System controller shall utilize standard DIN mounting methods for installation and<br />

replacement.<br />

D. Memory. The System Controller shall maintain all BIOS and programming information indefinitely<br />

without power to the System controller<br />

2.6 APPLICATION SPECIFIC CONTROLLERS<br />

A. General. Application specific controllers (ASC) are microprocessor-based DDC controllers, which<br />

through hardware or firmware design are dedicated to control a specific piece of equipment. They<br />

are not fully user programmable, but are customized for operation within the confines of the<br />

equipment they are designed to serve.<br />

1. Each ASC shall be capable of stand-alone operation and shall continue to provide control<br />

functions without being connected to the network.<br />

2. Each ASC will contain sufficient I/O capacity to control the target system.<br />

B. Serviceability. Provide diagnostic LEDs for power and communications. All wiring connections<br />

shall be clearly labeled and made to be field removable.<br />

C. Memory. The Application Specific Controller shall maintain all BIOS and programming information<br />

in the event of a power loss for at least 90 days.<br />

D. Transformer. Power supply for the ASC must be rated at minimum of 125% of ASC power<br />

consumption, and shall be fused or current limiting type.<br />

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E. Application Specific Controllers shall communicate using LonTalk or BACnet MSTP.<br />

2.7 AUXILIARY CONTROL DEVICES<br />

A. Motorized dampers, unless otherwise specified elsewhere, shall be as follows:<br />

1. Damper frames shall be 16 gauge galvanized sheet metal or 1/8" extruded aluminum with<br />

reinforced corner bracing.<br />

2. Damper blades shall not exceed 8" in width or 48" in length. Blades are to be suitable for<br />

medium velocity performance (2,000 fpm). Blades shall be not less than 16 gauge.<br />

3. Damper shaft bearings shall be as recommended by manufacturer for application.<br />

4. All blade edges and top and bottom of the frame shall be provided with compressible<br />

seals. Side seals shall be compressible stainless steel. The blade seals shall provide for<br />

a maximum leakage rate of 10 CFM per square foot at 2.5" w.c. differential pressure.<br />

5. All leakage testing and pressure ratings will be based on AMCA Publication 500.<br />

6. Individual damper sections shall not be larger than 48" x 60". Provide a minimum of one<br />

damper actuator per section.<br />

B. Control dampers shall be parallel or opposed blade types as scheduled on drawings.<br />

C. Electric damper/valve actuators.<br />

1. The actuator shall have electronic overload or digital rotation sensing circuitry to prevent<br />

damage to the actuator throughout the rotation of the actuator.<br />

2. Where shown, for power-failure/safety applications, an internal mechanical, spring return<br />

mechanism shall be built into the actuator housing.<br />

3. All rotary spring return actuators shall be capable of both clockwise or counter clockwise<br />

spring return operation. Linear actuators shall spring return to the retracted position.<br />

4. Proportional actuators shall accept a 0-10 VDC or 0-20 ma control signal and provide a 2-<br />

10 VDC or 4-20 ma operating range.<br />

5. All non-spring return actuators shall have an external manual gear release to allow<br />

manual positioning of the damper when the actuator is not powered. Spring return<br />

actuators with more than 60 in-lb. torque capacity shall have a manual crank for this<br />

purpose.<br />

6. Actuators shall be provided with a conduit fitting and a minimum 1m electrical cable and<br />

shall be pre-wired to eliminate the necessity of opening the actuator housing to make<br />

electrical connections.<br />

7. Actuators shall be Underwriters Laboratories Standard 873 listed.<br />

8. Actuators shall be designed for a minimum of 60,000 full stroke cycles at the actuator's<br />

rated torque.<br />

E. Binary Temperature Devices<br />

1. Low-Voltage Space Thermostats shall be 24 V, bimetal-operated, mercury-switch type,<br />

with either adjustable or fixed anticipation heater, concealed set point adjustment, 55°F-<br />

85°F set point range, 2°F maximum differential, and vented cover.<br />

2. Line-Voltage Space Thermostats shall be bimetal-actuated, open-contact type or bellowsactuated,<br />

enclosed, snap-switch type or equivalent solid-state type, with heat anticipator,<br />

UL listing for electrical rating, concealed set point adjustment, 55°F-85°F set point range,<br />

2°F maximum differential, and vented cover.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3. Low-Limit airstream thermostats shall be UL listed, vapor pressure type. Element shall be<br />

at least 20 ft. long. Element shall sense temperature in each 1 ft. section and shall<br />

respond to lowest sensed temperature. Low-limit thermostat shall be manual reset only.<br />

F. Temperature Sensors<br />

1. Temperature sensors shall be Resistance Temperature Device (RTD) or Thermistor.<br />

2. Duct sensors shall be rigid or averaging as shown. Averaging sensors shall be a<br />

minimum of 5 feet in length.<br />

3. Immersion sensors shall be provided with a separable stainless steel well. Pressure<br />

rating of well is to be consistent with the system pressure in which it is to be installed.<br />

4. Space sensors shall be equipped with set-point adjustment, override switch, display,<br />

and/or communication port as shown on the drawings.<br />

5. Provide matched temperature sensors for differential temperature measurement.<br />

Differential accuracy shall be within 0.2 F.<br />

6. The space temperature, set point, and override confirmation will be annunciated by a<br />

digital display for each zone sensor. The set point will be selectable utilizing buttons.<br />

G. Humidity Sensors<br />

1. Duct and room sensors shall have a sensing range of 20% to 80% with accuracy of ±5%<br />

R.H.<br />

2. Duct sensors shall be provided with a sampling chamber.<br />

3. Outdoor air humidity sensors shall have a sensing range of 20% to 95% R.H. It shall be<br />

suitable for ambient conditions of -40 F to 170 F.<br />

4. Humidity sensor's drift shall not exceed 1% of full scale per year.<br />

H. Static Pressure Sensors<br />

1. Sensor shall have linear output signal. Zero and span shall be field-adjustable.<br />

2. Sensor sensing elements shall withstand continuous operating conditions plus or minus<br />

50% greater than calibrated span without damage.<br />

3. Water pressure sensor shall have stainless steel diaphragm construction, proof pressure<br />

of 150 psi minimum. Sensor shall be complete with 4-20 ma output, required mounting<br />

brackets, and block and bleed valves. Mount in location accessible for service.<br />

4. Water differential pressure sensor shall have stainless steel diaphragm construction,<br />

proof pressure of 150 psi minimum. Over-range limit (DP) and maximum static pressure<br />

shall be 3,000 psi. Transmitter shall be complete with 4-20 ma output, required mounting<br />

brackets, and five-valve manifold. Mount in a location accessible for service.<br />

I. Low Limit Thermostats<br />

1. Safety low limit thermostats shall be vapor pressure type with an element 20 ft. minimum<br />

length. Element shall respond to the lowest temperature sensed by any one foot section.<br />

2. Low limit shall be manual reset only.<br />

J. Carbon Dioxide (CO2) Sensors<br />

1. Carbon Dioxide sensors shall measure CO2 in PPM in a range of 0-2000 ppm. Accuracy<br />

shall be +/- 3% of reading with stability within 5% over 5 years. Sensors shall be duct or<br />

space mounted as indicated in the sequence of operation.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

K. Relays<br />

1. Control relays shall be UL listed plug-in type with dust cover. Contact rating,<br />

configuration, and coil voltage suitable for application.<br />

2. Time delay relays shall be UL listed solid-state plug-in type with adjustable time delay.<br />

Delay shall be adjustable plus or minus 200% (minimum) from set-point shown on plans.<br />

Contact rating, configuration, and coil voltage suitable for application. Provide IP 20 Type<br />

enclosure when not installed in local control panel.<br />

L. Transformers and Power Supplies<br />

1. Control transformers shall be UL listed, Class 2 current-limiting type, or shall be furnished<br />

with over-current protection in both primary and secondary circuits for Class 2 service.<br />

2. Unit output shall match the required output current and voltage requirements. Current<br />

output shall allow for a 50% safety factor. Output ripple shall be 70.0 mV maximum<br />

Peak-to-Peak. Regulation shall be 5% line and load combined, with 50 microsecond<br />

response time for 50% load changes. Unit shall have built-in over-voltage protection.<br />

3. Unit shall operate between 0 C and 50 C.<br />

4. Unit shall be UL recognized.<br />

M. Current Switches<br />

1. Current-operated switches shall be self-powered, solid state with adjustable trip current.<br />

The switches shall be selected to match the current of the application and output<br />

requirements of the DDC system.<br />

N. Local Control Panels<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

1. All indoor control cabinets shall be fully enclosed IP 20 Type construction with hinged<br />

door, and removable sub-panels or electrical sub-assemblies.<br />

2. Interconnections between internal and face-mounted devices shall be pre-wired with<br />

color-coded stranded conductors neatly installed in plastic troughs and/or tie-wrapped.<br />

Terminals for field connections shall be UL listed for 600-volt service, individually<br />

identified per control/interlock drawings, with adequate clearance for field wiring. Control<br />

terminations for field connection shall be individually identified per control drawings.<br />

3. Provide on/off power switch with over-current protection for control power sources to each<br />

local panel.<br />

A. The project plans shall be thoroughly examined for control device and equipment locations, and<br />

any discrepancies, conflicts, or omissions shall be reported to the Architect/Engineer for resolution<br />

before rough-in work is started.<br />

B. The contractor shall inspect the site to verify that equipment is installable as shown, and any discrepancies,<br />

conflicts, or omissions shall be reported to the Architect/Engineer for resolution before<br />

rough-in work is started.<br />

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3.2 PROTECTION<br />

A. The Contractor shall protect all work and material from damage by his/her work or workers, and<br />

shall be liable for all damage thus caused.<br />

B. The Contractor shall be responsible for his/her work and equipment until finally inspected, tested,<br />

and accepted. The Contractor shall protect his/her work against theft or damage, and shall<br />

carefully store material and equipment received on site that is not immediately installed. The<br />

Contractor shall close all open ends of work with temporary covers or plugs during storage and<br />

construction to prevent entry of foreign objects.<br />

3.3 GENERAL WORKMANSHIP<br />

A. Install equipment, piping, wiring/conduit parallel to System lines (i.e. horizontal, vertical, and<br />

parallel to walls) wherever possible.<br />

B. Provide sufficient slack and flexible connections to allow for vibration of piping and equipment.<br />

C. Install all equipment in readily accessible location as defined by chapter 1 article 100 part A of the<br />

NEC. Control panels shall be attached to structural walls unless mounted in equipment enclosure<br />

specifically designed for that purpose. Panels shall be mounted to allow for unobstructed access<br />

for service.<br />

D. Verify integrity of all wiring to ensure continuity and freedom from shorts and grounds.<br />

E. All equipment, installation, and wiring shall comply with acceptable industry specifications and<br />

standards for performance, reliability, and compatibility and be executed in strict adherence to<br />

local codes and standard practices.<br />

3.4 FIELD QUALITY CONTROL<br />

3.5 WIRING<br />

A. All work, materials and equipment shall comply with the rules and regulations of applicable local,<br />

state, and federal codes and ordinances as identified in Part 1 of this Section.<br />

B. Contractor shall continually monitor the field installation for code compliance and quality of<br />

workmanship. All visible piping and or wiring runs shall be installed parallel to System lines and<br />

properly supported.<br />

C. Contractor shall arrange for field inspections by local and/or state authorities having jurisdiction<br />

over the work.<br />

A. All control and interlock wiring shall comply with the national and local electrical codes and<br />

Division 16 of these specifications. Where the requirements of this section differ with those in<br />

Division 16, the requirements of this section shall take precedence.<br />

B. Where Class 2 wires are in concealed and accessible locations including ceiling return air<br />

plenums, approved cables not in raceway may be used provided that:<br />

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C. Circuits meet NEC Class 2 requirements.<br />

D. All cables shall be UL listed for application, i.e., cables used in ceiling plenums shall be UL listed<br />

specifically for that purpose.<br />

E. Do not install Class 2 wiring in conduit containing Class 1 wiring. Boxes and panels containing<br />

high voltage may not be used for low voltage wiring except for the purpose of interfacing the two<br />

(e.g. relays and transformers).<br />

F. Where class 2 wiring is run exposed, wiring shall be run parallel along a surface or perpendicular<br />

to it, and bundled, using approved wire ties at no greater than 10 ft. intervals. Such bundled cable<br />

shall be fastened to the structure, using specified fasteners, at 5 ft. intervals or more often to<br />

achieve a neat and workmanlike result.<br />

G. All wire-to-device connections shall be made at a terminal blocks or terminal strip. All wire-to wire<br />

connections shall be at a terminal block, or with a crimped connector. All wiring within enclosures<br />

shall be neatly bundled and anchored to permit access and prevent restriction to devices and<br />

terminals.<br />

H. Maximum allowable voltage for control wiring shall be 120V. If only higher voltages are available,<br />

the Control System Contractor shall provide step down transformers.<br />

I. All wiring shall be installed as continuous lengths, where possible. Any required splices shall be<br />

made only within an approved junction box or other approved protective device.<br />

J. Install plenum wiring in sleeves where it passes through walls and floors. Maintain fire rating at all<br />

penetrations in accordance with other sections of this specification and local codes.<br />

K. Size of conduit and size and type of wire shall be the design responsibility of the Control System<br />

Contractor, in keeping with the manufacturer's recommendation and NEC.<br />

L. Control and status relays are to be located in designated enclosures only. These relays may also<br />

be located within packaged equipment control panel enclosures. These relays shall not be located<br />

within Class 1 starter enclosures.<br />

M. Follow manufacturer's installation recommendations for all communication and network cabling.<br />

Network or communication cabling shall be run separately from other wiring.<br />

N. Adhere to Division 16 requirements for installation of raceway.<br />

O. This Contractor shall terminate all control and/or interlock wiring and shall maintain updated<br />

(as-built) wiring diagrams with terminations identified at the job site.<br />

P. Flexible metal conduits and liquid-tight, flexible metal conduits shall not exceed 3' in length and<br />

shall be supported at each end. Flexible metal conduit less than 1/2" electrical trade size shall not<br />

be used<br />

3.6 INSTALLATION OF SENSORS<br />

A. Install sensors in accordance with the manufacturer's recommendations.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Mount sensors rigidly and adequate for the environment within which the sensor operates.<br />

C. Room temperature sensors shall be installed on concealed junction boxes properly supported by<br />

the wall framing.<br />

D. All wires attached to sensors shall be air sealed in their conduits or in the wall to stop air<br />

transmitted from other areas affecting sensor readings.<br />

E. Install duct static pressure tap with tube end facing directly down-stream of air flow.<br />

F. Sensors used in mixing plenums, and hot and cold decks shall be of the averaging type.<br />

Averaging sensors shall be installed in a serpentine manner horizontally across duct. Each bend<br />

shall be supported with a capillary clip.<br />

G. All pipe mounted temperature sensors shall be installed in wells. Install all liquid temperature<br />

sensors with heat conducting fluid in thermal wells.<br />

H. Wiring for space sensors shall be concealed in System walls. EMT conduit is acceptable within<br />

mechanical and service rooms.<br />

I. Install outdoor air temperature sensors on north wall complete with sun shield at designated<br />

location.<br />

3.7 ACTUATORS<br />

A. Mount and link control damper actuators per manufacturer's instructions.<br />

1. To compress seals when spring return actuators are used on normally closed dampers,<br />

power actuator to approximately 5° open position, manually close the damper, and then<br />

tighten the linkage.<br />

2. Check operation of damper/actuator combination to confirm that actuator modulates<br />

damper smoothly throughout stroke to both open and closed positions.<br />

3. Valves - Actuators shall be mounted on valves with adapters approved by the actuator<br />

manufacturer. Actuators and adapters shall be mounted following manufacturer's<br />

recommendations.<br />

3.8 IDENTIFICATION OF HARDWARE AND WIRING<br />

A. All wiring and cabling, including that within factory-fabricated panels, shall be labeled at each end<br />

within 2" of termination with a cable identifier and other descriptive information.<br />

B. Permanently label or code each point of field terminal strips to show the instrument or item served.<br />

C. Identify control panels with minimum 1/2” letters on nameplates.<br />

D. Identify all other control components with permanent labels. Identifiers shall match record<br />

documents. All plug-in components shall be labeled such that removal of the component does not<br />

remove the label.<br />

3.9 TRAINING<br />

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A. Provide eight (8) hours of on-site training for Owner personnel.<br />

B. Train the designated staff of Owner's representative and Owner to enable them to proficiently<br />

operate the system; create, modify and delete programming; add, remove and modify physical<br />

points for the system, and perform routine diagnostic and troubleshooting procedures.<br />

C. Additional training shall be available in courses designed to meet objectives as divided into three<br />

logical groupings; participants may attend one or more of these, depending on the level of<br />

knowledge required:<br />

1. Day-to-day Operators<br />

2. Advanced Operators<br />

3. System Managers/Administrators<br />

D. The instructor(s) shall be factory-trained instructors experienced in presenting this material.<br />

3.10 ACCEPTANCE<br />

A. The control systems will not be accepted as meeting the requirements of Completion until all tests<br />

described in this specification have been performed to the satisfaction of both the Engineer and<br />

Owner. Any tests that cannot be performed due to circumstances beyond the control of the<br />

Contractor may be exempt from the Completion requirements if stated as such in writing by the<br />

Owner's representative. Such tests shall then be performed as part of the warranty.<br />

3.11 ANNEX 1: INSTRUCTIONS TO OTHER CONTRACTORS<br />

CONTROL VALVE INSTALLATION<br />

A. Valve submittals shall be coordinated for type, quantity, size, and piping configuration to ensure<br />

compatibility with pipe design.<br />

B. All control valves shall be installed so that the stem position is not more than 60 degrees from the vertical<br />

up position.<br />

C. Valves shall be installed in accordance with the manufacturer's recommendations.<br />

D. Control valves shall be installed so that they are accessible and serviceable, and such that actuators may<br />

be serviced and removed without interference from structure or other pipes and/or equipment.<br />

E. Isolation valves shall be installed such that control valve body may be serviced without draining the<br />

supply/return side piping system. Unions shall be installed at all connections to screwed type control valves.<br />

F. Provide tags for all control valves indicating service and number. Tags shall be brass, 1-1/2" in diameter,<br />

with 1/4" high letters. Securely fasten with chain and hook. Match identification numbers as shown on<br />

approved controls shop drawings.<br />

CONTROL DAMPER INSTALLATION<br />

A. Damper submittals shall be coordinated for type, quantity, and size to ensure compatibility with sheet metal<br />

design.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Duct openings shall be free of any obstruction or irregularities that might interfere with blade or linkage<br />

rotation or actuator mounting. Duct openings shall measure 1/4" larger than damper dimensions and shall<br />

be square, straight, and level.<br />

C. Individual damper sections, as well as entire multiple section assemblies, must be completely square and<br />

free from racking, twisting, or bending. Measure diagonally from upper corners to opposite lower corners of<br />

each damper section. Both dimensions must be equal ±1/8".<br />

D. Follow manufacturer's instructions for field installation of control dampers. Unless specifically designed for<br />

vertical blade application, dampers must be mounted with blade axis horizontal.<br />

E. Install extended shaft or jackshaft per manufacturer's instructions. (Typically, a sticker on the damper face<br />

shows recommended extended shaft location. Attach shaft on labeled side of damper to that blade.)<br />

F. Damper blades, axles, and linkage must operate without binding. Before system operation, cycle damper<br />

after installation to assure proper operation. On multiple section assemblies, all sections must open and<br />

close simultaneously.<br />

G. Provide a visible and accessible indication of damper position on the drive shaft end.<br />

H. Support duct-work in area of damper when required to prevent sagging due to damper weight.<br />

I. After installation of low-leakage dampers with seals, caulk between frame and duct or opening to prevent<br />

leakage around perimeter of damper.<br />

DUCT SMOKE DETECTION<br />

A. Provide complete submittal data to controls system contractor for coordination of duct smoke detector<br />

interface to HVAC systems. This contractor shall provide a dry-contact alarm output in the same room as<br />

the HVAC equipment to be controlled.<br />

B. Smoke detector hardwire interlock wiring provided and installed by Division 16.<br />

PART 4 - SEQUENCES OF OPERATIONS<br />

4.1 ROOFTOP/VAV SYSTEM CONTROL<br />

The AC-3 and AC-5 Building Automation System (BAS) shall perform the following VAV Air System (VAS)<br />

control strategies, appropriate to the given occupancy mode of the system, as determined by the useradjustable<br />

time-of-day schedule for the system. Panel(s) shall be located in Room 134, where approved by<br />

Fed Ex.<br />

A. Discharge Duct Static Pressure Setpoint Optimization (ASHRAE 90.1 COMPLIANT)<br />

1. The building automation system (BAS) shall continuously monitor the damper position of<br />

all VAV terminal units. The discharge duct static pressure shall be sensed directly at the<br />

discharge of each rooftop unit. The sensor must be mounted in a non-turbulent location.<br />

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2. When any VAV damper is more than 75% (adj.) open, the supply fan discharge duct<br />

static pressure setpoint shall be reset upward by 0.1 in W.C. (adj.), at a frequency of 15<br />

minutes (adj.), until no damper is more than 75% open or the static pressure setpoint has<br />

reset upward to the system maximum duct static pressure setpoint or the RTU variablefrequency<br />

drive is at the maximum speed setting.<br />

3. When all VAV dampers are less than 65% (adj.) open, the supply fan discharge duct<br />

static pressure setpoint shall be reset downward by 0.1 in W.C.(adj.), at a frequency of 15<br />

minutes (adj.), until at least one damper is more than 65% open or the static pressure<br />

setpoint has reset downward to the system minimum duct static pressure setpoint or the<br />

RTU variable-frequency drive is at the minimum speed setting.<br />

4. The control bands, setpoint increment values, setpoint decrement values and adjustment<br />

frequencies shall be adjusted to maintain maximum static pressure optimization with<br />

stable system control and maximum comfort control.<br />

5. The BAS shall have the capability to allow the operator to exclude “problem” zones that<br />

should not be considered when determining the optimized setpoint.<br />

6. The BAS shall also read the status of the supply air static pressure sensor and display<br />

the active duct static pressure reading on the status screen.<br />

7. The BAS shall have the ability to identify, and display to the user, the VAV box that<br />

serves the Critical Zone (that is, the zone with the most wide-open VAV damper). This<br />

information shall update dynamically as the location of the Critical Zone changes based<br />

on building load, and duct static pressure setpoint optimization control.<br />

B. Ventilation Optimization<br />

1. The AHU outdoor-air damper shall be controlled to deliver required outdoor airflow at all<br />

load conditions. The outdoor airflow setpoint shall be determined according to ASHRAE<br />

Standard 62.1-2004, Equation 6-8 and Appendix A. The actual outdoor airflow shall be<br />

sensed at the outdoor air intake.<br />

2. The BAS shall include a time-of-day schedule to indicate whether a zone is normally<br />

occupied or unoccupied. When the schedule indicates that the zone is normally<br />

unoccupied, the required outdoor airflow for the zone shall be zero. When the schedule<br />

indicates that the zone is normally occupied, the required outdoor airflow for the zone<br />

shall equal the design outdoor airflow.<br />

3. The required outdoor-air fraction shall be continuously calculated for each VAV terminal<br />

zone. Outdoor-air fraction is defined as the current required outdoor airflow for the zone<br />

divided by the current primary airflow to the zone.<br />

4. The BAS shall regularly determine the highest zone outdoor-air fraction, sum the outdoor<br />

airflow requirements for all VAV zones, and sum the current primary airflows for all VAV<br />

zones to determine the total system primary airflow. This information shall be used in<br />

Equation 6-8 and Appendix A of ASHRAE Standard 62.1-2004 to calculate the minimum<br />

required outdoor airflow for the system. This minimum outdoor airflow setpoint shall be<br />

recalculated every 15 minutes (adj).<br />

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C. Optimal Start Mode<br />

1. The BAS shall initiate the Optimal Start mode such that the VAV air handler is started and<br />

VAV boxes serving the VAS are enabled prior to when the space being served by the<br />

VAS is scheduled to be occupied, to allow the zone temperature to reach the pending<br />

occupied heating or cooling setpoint. The system shall wait as long as possible before<br />

starting, so that the temperature in each zone reaches the occupied setpoint just in time<br />

for scheduled occupancy. Ventilation functions shall be disabled when the VAS is in<br />

Optimal Start mode.<br />

2. The BAS shall use a self-adjusting algorithm to calculate the actual time to initiate<br />

Optimal Start for the VAV Air System based on the occupied setpoint, space temperature,<br />

historical optimal start performance data and the associated heating or cooling optimal<br />

start rate.<br />

3. An early start limit shall be provided to prevent the VAS from starting prior to 120 minutes<br />

(adj.) before scheduled occupancy.<br />

4. The VAS shall transition from Optimal Start mode to Occupied mode when the current<br />

time is equal to the scheduled start time.<br />

5. Cooling<br />

a) The BAS shall initiate the Optimal Start – Cooling mode when Optimal Start<br />

mode for the VAS has been initiated and the temperature of the space is warmer<br />

than its occupied cooling setpoint. All ventilation functions are disabled while<br />

operating in Optimal Start mode.<br />

b) The BAS shall determine the length of time required to lower the space<br />

temperature to the occupied cooling setpoint when the mode of the VAS is<br />

cooling and the space temperature is above the occupied cooling setpoint.<br />

c) Each VAV box in the VAV Air System shall control to its occupied cooling<br />

setpoint, and shall modulate box airflow to maintain the space temperature<br />

setpoint for the zone being served by the VAV box.<br />

d) The air handler shall modulate its airflow to maintain the duct static pressure<br />

setpoint.<br />

6. Heating: AHU central fan used, VAV box local reheat used<br />

a) The BAS shall initiate the Optimal Start – Heating mode, local reheat, when<br />

Optimal Start mode for the VAS has been initiated and the space temperature of<br />

the VAS is cooler than its occupied heating setpoint. All ventilation functions are<br />

disabled while operating in Optimal Start mode.<br />

b) The BAS shall determine the length of time required to raise the space<br />

temperature to the occupied heating setpoint when the mode of the VAS is<br />

heating and the space temperature is below the setpoint.<br />

c) Each VAV box in the VAV Air System shall control its local reheat source to the<br />

occupied heating setpoint, and shall modulate box airflow to maintain the space<br />

temperature setpoint for the zone being served by the VAV box.<br />

d) The air handler shall modulate its airflow to maintain the duct static pressure<br />

setpoint.<br />

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D. Off/Standby Mode<br />

1. The BAS shall place the members of the VAV Air System into Off/Standby mode as<br />

determined by the user-adjustable time-of-day schedule for the system. The VAV boxes<br />

shall control to their individual unoccupied temperature setpoints, and all ventilation<br />

functions shall be disabled. VAV box local reheat is allowed while the VAS is in<br />

Unoccupied mode.<br />

2. After the VAV boxes have been commanded to unoccupied, the VAS shall command the<br />

associated AHU to Unoccupied mode (reference the specific AHU sequence of operation,<br />

as appropriate). Supply fan shall be shut down, heating and cooling shall be disabled,<br />

outdoor air damper shall be closed, and all ventilation functions shall be disabled.<br />

E. Night Heat/Cool Mode [Night Setback Mode]<br />

1. During scheduled unoccupied hours, the VAV Air System shall be controlled by the BAS<br />

to maintain the unoccupied heating and cooling setpoints, as appropriate. Ventilation<br />

functions are disabled, the outdoor air damper shall remain closed, unless outdoor air is<br />

used for economizing during unoccupied zone cooling. Unless otherwise stated, the AHU<br />

supply fan shall operate in the automatic control mode, cycling on only when heating or<br />

cooling is needed.<br />

a) Cooling:<br />

The BAS shall initiate the Night Cooling mode when the space temperature for<br />

the space being served by the VAS exceeds 85 deg F (adj). Night Cooling will<br />

terminate when the space temperature falls below the Unoccupied Cooling<br />

setpoint minus the unoccupied cooling differential(4 deg F, adj.).<br />

Each VAV box that is associated with the VAS shall control to its occupied<br />

cooling setpoint, and shall modulate box airflow to meet the airflow requirements<br />

to cool the space to the Unoccupied Cooling setpoint minus the unoccupied<br />

cooling differential.<br />

The air handler shall modulate its airflow to maintain the duct static pressure<br />

setpoint.<br />

b) Heating: (AHU central fan not used, VAV box local fan and reheat used)<br />

The BAS shall initiate the Night Heating, with local reheat mode when the space<br />

temperature for the Space being served by the VAS is less than 60 deg F (adj.).<br />

Night Heating will terminate when the space temperature rises above the<br />

Unoccupied Heating setpoint plus the unoccupied heating differential (4 deg F<br />

(adj).<br />

Each VAV box that is associated with the VAS shall control its local fan to on,<br />

and shall control its local reheat source to control to the unoccupied heating<br />

setpoint, and shall modulate box airflow to maintain the space temperature<br />

setpoint for the zone being served by the VAV box.<br />

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F. Night Economize Mode [Night Purge Mode]<br />

The AHU shall not be used for Night Heat mode.<br />

1. The BAS time-of-day scheduling application shall support Night Economize functionality.<br />

The Night Economize mode shall be scheduled during the daily block of time when the<br />

outdoor air enthalpy is typically the most effective for economizing.<br />

2. The BAS shall command the VAV Air System to Night economize when all three of the<br />

following conditions are met: temperature of the space is greater than the space’s<br />

occupied cooling setpoint, and the temperature of the space is greater than the Outdoor<br />

Air temperature plus the Minimum Indoor/Outdoor Temperature differential (15 deg F,<br />

adj.), and night economize mode is enabled by the time-of-day schedule.<br />

3. Each VAV box that is associated with the VAS shall control to its occupied cooling<br />

setpoint, and shall modulate box airflow to meet the airflow requirements to cool the<br />

space to the Occupied Cooling setpoint minus the occupied cooling deadband (4 deg F,<br />

adj.).<br />

4. The air handler shall modulate its airflow to maintain the duct static pressure setpoint.<br />

5. Mechanical cooling shall not be used during Night Economize mode.<br />

4.2 DX VAV ROOFTOP UNITS, COOLING ONLY, ECONOMIZER, DDC CONTROLLER (DIRECT DIGITAL<br />

CONTROL)<br />

A. Building Automation System Interface:<br />

1. The Building Automation System (BAS) will send the controller Occupied, Unoccupied,<br />

Optimal Start, Night Heat / Cool, and Timed Override commands. If a BAS is not present,<br />

or communication is lost with the BAS, the controller will operate using its local schedule<br />

and setpoints.<br />

B. Unoccupied Mode:<br />

1. In the unoccupied mode the rooftop unit (RTU) will cycle as required to maintain the<br />

adjustable (adj) unoccupied space heating and cooling setpoints. The variable frequency<br />

drive (VFD) will operate as necessary to maintain duct static pressure setpoint (adj)<br />

during morning warm up or cool down modes. The outside air damper will remain closed,<br />

and the return air damper will remain open during unoccupied mode.<br />

C. Cool-Down Mode:<br />

1. On a transition from the unoccupied mode to occupied mode, if the zone average<br />

temperature is 3°F above the occupied setpoint a morning cool-down mode will be<br />

activated. When morning cool-down is initiated the RTU will enable the fan and DX<br />

cooling or economizer. The outside air damper will remain closed. When the zone<br />

average temperature reaches setpoint (adj), the RTU will transition to the occupied mode.<br />

D. Occupied Mode:<br />

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1. The RTU will enable cooling or heating to maintain discharge air temperature setpoint<br />

(adj). The RTU will control the supply fan VFD to maintain duct static pressure setpoint<br />

(adj). The outdoor air damper will open to the minimum setpoint.<br />

E. Discharge Air Temperature Reset Control:<br />

1. The discharge air temperature setpoint, adjustable (55°F-65°F), will be reset based on<br />

either the outside air temperature or zone average temperature. The minimum discharge<br />

air setpoint will be set at 55ºF (adj). The discharge temperature sensor will prevent the<br />

discharge air temperature from falling below the minimum discharge air setpoint (adj). If<br />

the discharge air temperature continues to fall, the discharge temperature sensor will act<br />

as a low discharge temperature limit, a low temperature alarm will be annunciated, and<br />

the unit will shut down. If the discharge temperature rises above the high limit setpoint<br />

the sensor will act as a high discharge temperature limit and will keep the unit running, a<br />

high temperature alarm will be annunciated.<br />

a) Outdoor Air Temperature Reset:<br />

The discharge air temperature setpoint will be adjusted based on the outside air<br />

temperature and the cooling load of the building.<br />

b) Zone Temperature Reset:<br />

The discharge air temperature setpoint will be adjusted based on the<br />

temperature of the critical zone(s).<br />

F. Discharge Duct Static Pressure Control:<br />

1. Reference Duct Static Pressure Optimization in section 4.01 “ROOFTOP/VAV SYSTEM<br />

CONTROL”<br />

G. Economizer Control:<br />

1. The mixed air sensor will measures the dry bulb temperature of the air leaving the<br />

evaporator coil while economizing. When economizing is enabled and the unit is<br />

operating in the cooling mode, the economizer damper is modulated between its<br />

minimum position and 100% to maintain the zone temperature at the economizer<br />

setpoint. The economizer setpoint is (ESP) derived from the cooling and heating setpoints<br />

(CSP and HSP) so that ESP is the higher of CSP – 1.5°f or HSP + 1.5°f. If the mixed air<br />

temperature starts to fall below 53°F, the economizer starts to close, at 50°F, the damper<br />

will be at minimum position. Compressors will be delayed from operating until the<br />

economizer has opened to 100% for 5 minutes.<br />

H. Supply Fan Operation:<br />

a) Reference Dry Bulb:<br />

Outside air (OA) temperature is compared with a reference dry bulb point. The<br />

economizer is enabled when OA temperature is less than reference dry bulb<br />

point. The economizer is disabled when OA temperature is greater than<br />

reference dry bulb point + 5.0°F.<br />

1. The supply fan will be enabled while in the occupied mode and cycled on during the<br />

unoccupied mode. A differential pressure switch will monitor the differential pressure<br />

across the fan. If the switch does not open within 40 seconds after a request for fan<br />

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operation a fan failure alarm will be annunciated, the unit will stop, requiring a manual<br />

reset.<br />

I. Space Pressure Control (Statitrac):<br />

1. When the programmed exhaust enable setpoint is reached, the exhaust fan control is<br />

activated. If the space pressure is equal to the programmed space pressure setpoint the<br />

exhaust fan and dampers will be inactive. If the space pressure increases above the<br />

programmed space pressure setpoint the controller will turn on the exhaust fan and<br />

modulate the exhaust fan VFD/damper to relieve building pressure. When the space<br />

pressure decreases to within the programmed space pressure setpoint, the exhaust fan<br />

VFD/damper position will remain constant. When the space pressure equals the<br />

programmed space pressure setpoint, the controller will modulate the relief air dampers<br />

until building pressure returns to the programmed space pressure setpoint. If the space<br />

pressure falls below the programmed space pressure setpoint, the controller will<br />

deactivate the exhaust fan VFD/dampers. If the economizer damper closes to a point<br />

below the programmed exhaust enabled setpoint, the controller will assume an inactive<br />

state.<br />

J. Exhaust Fan Status:<br />

1. A differential pressure switch will monitor the differential pressure across the fan. If the<br />

switch does not open within 40 seconds after a request for fan operation a fan failure<br />

alarm will be annunciated, the unit will stop, requiring a manual reset.<br />

K. Filter Status:<br />

1. A differential pressure switch will monitor the differential pressure across the filter when<br />

the fan is running. If the switch closes for 2 minutes after a request for fan operation a<br />

dirty filter alarm will be annunciated.<br />

4.3 VAV BOX WITH PARALLEL FAN, HOT WATER HEAT, AND DDC CONTROLLER (DIRECT DIGITAL<br />

CONTROL)<br />

A. Building Automation System Interface:<br />

1. The Building Automation System (BAS) will send the controller Occupied and Unoccupied<br />

commands. The BAS may also send a Heat/Cool mode, priority shutdown commands,<br />

space temperature and/or space temperature setpoint. If a BAS is not present, or<br />

communication is lost with the BAS, the controller will operate using its local setpoints.<br />

B. Heat/Cool Mode:<br />

1. The Heat/Cool mode will be set by a communicated value or automatically by the VAV. In<br />

standalone or auto mode the VAV will compare the primary air temperature with the<br />

configured auto changeover setpoint to determine if the air is "hot" or "cold". Heating<br />

mode will command the VAV to heat only; it implies the primary air temperature is hot.<br />

Cooling mode commands the VAV to cool only; it implies the primary air temperature is<br />

cold.<br />

C. Heat/Cool Setpoint:<br />

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1. The space temperature setpoint will be determined either by a local hardwired setpoint,<br />

the VAV default setpoint or a communicated value. The VAV uses the locally stored<br />

default setpoints when neither a local hardwired setpoint nor communicated setpoint is<br />

present. If both a hardwired setpoint and communicated setpoint exist, the VAV will use<br />

the communicated value.<br />

D. Occupancy Mode:<br />

1. The occupancy mode can be communicated or hardwired to the VAV via a binary input.<br />

Valid Occupancy modes for the VAV will be:<br />

E. Cooling Mode:<br />

a) Occupied:<br />

Normal operating mode for occupied spaces or daytime operation. When the unit is in the<br />

occupied mode the VAV will maintain the space temperature at the active occupied<br />

heating or cooling setpoint. Applicable ventilation and airflow setpoints will be enforced.<br />

The occupied mode will be the default mode of the VAV.<br />

b) Unoccupied:<br />

Normal operating mode for unoccupied spaces or nighttime operation. When the unit is in<br />

unoccupied mode the VAV will maintain the space temperature at the stored unoccupied<br />

heating or cooling setpoint regardless of the presence of a hardwired or communicated<br />

setpoint. When the space temperature exceeds the active unoccupied setpoint the VAV<br />

will modulate fully closed.<br />

c) Occupied Bypass:<br />

Mode used to temporarily place the unit into the occupied operation. Tenants will be able<br />

to override the unoccupied mode from the space sensor. The override will last for a<br />

maximum of 4 hours (configurable). The tenants will be able to cancel the override from<br />

the space sensor at any time. During the override the unit will run in occupied mode.<br />

1. When the unit is in cooling mode, the VAV will maintain the space temperature at the<br />

active cooling setpoint by modulating the airflow between the active cooling minimum<br />

airflow setpoint to the maximum cooling airflow setpoint. Based on the VAV occupancy<br />

mode, the active cooling setpoint will be one of the following:<br />

F. Heating Mode:<br />

Setpoint Default Value<br />

Occupied Cooling Setpoint 74°F<br />

Unoccupied Cooling Setpoint 85°F<br />

Occupied Standby Cooling Setpoint 78°F<br />

Occupied Min Cooling Airflow Setpoint See VAV Schedule<br />

Occupied Max Cooling Airflow Setpoint See VAV Schedule<br />

The VAV will use the measured space temperature and the active cooling setpoint to<br />

determine the requested cooling capacity of the unit. The outputs will be controlled based<br />

on the unit configuration and the requested cooling capacity.<br />

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1. When the unit is in heating mode, the CONTROLLER will maintain the space temperature<br />

at the active heating setpoint by modulating the airflow between the active heating<br />

minimum airflow setpoint to the maximum heating airflow setpoint. Based on the<br />

CONTROLLER occupancy mode, the active heating setpoint will be one of the following:<br />

G. Intermittent Fan Control:<br />

Setpoint Default Value<br />

Occupied Heating Setpoint 71°F<br />

Unoccupied Heating Setpoint 60°F<br />

Occupied Standby Heating Setpoint 67°F<br />

Occupied Min Heating Airflow Setpoint See VAV Schedule<br />

Occupied Max Heating Airflow Setpoint See VAV Schedule<br />

The controller will use the measured space temperature and the active heating setpoint to<br />

determine the requested heating capacity of the unit. The outputs will be controlled based<br />

on the unit configuration and the requested heating capacity.<br />

1. During all occupied modes, as the space temperature falls below the active cooling<br />

setpoint, the VAV will modulate to its minimum cooling airflow setpoint. Upon a continued<br />

drop in temperature and/or unit airflow, the parallel fan will be energized. During the<br />

unoccupied mode, the primary air valve will modulate fully closed. The terminal fan and<br />

heat will cycle as needed to maintain a reduced space temperature.<br />

H. Reheat Control:<br />

1. Reheat will only be allowed when the primary air temperature is 5°F below the configured<br />

reheat enable setpoint, (70°F adjustable). The reheat will be enabled when the space<br />

temperature drops below the active cooling setpoint and the airflow is in the minimum<br />

cooling airflow setpoint. During reheat the VAV will operate at its minimum heating airflow<br />

setpoint and energize the heat as follows:<br />

I. Space Sensor Failure:<br />

4.4 SAFETIES AND ALARMS<br />

a) Proportional Hot Water Reheat:<br />

If the space temperature is below the heating setpoint the hot water reheat valve will<br />

modulate as required to maintain the active heating setpoint.<br />

1. If there is a fault with the operation of the zone sensor, it will be feed back to the BAS.<br />

Zone sensor failure will cause the VAV to drive the damper to minimum air flow if the VAV<br />

is in the occupied mode, or drive it closed if the VAV is in the unoccupied mode. If a<br />

series fan is available, it will be enabled, and the reheat will be disabled. If a parallel fan<br />

is available, it will be disabled along with the reheat.<br />

A. Space Sensor Failure - If there is a fault with the operation of the zone sensor module, it shall be<br />

feed back to the BAS. Zone sensor failure shall cause the VAV to close and disable heat and Fan<br />

if available.<br />

B. Reset - All diagnostics shall be capable of being reset through the zone sensor, service tool, BAS,<br />

DIRECT DIGITAL CONTROL SYSTEM 15900-26


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or by cycling power to the unit.<br />

C. The BAS system shall provide alarm messages for the following VAV diagnostics. The VAV shall<br />

initiate a failsafe operational sequence based on the diagnostic condition.<br />

4.5 TROUBLESHOOTING<br />

Diagnostic Manual Reset required<br />

Discharge Air Temperature Failure Yes<br />

Low Air Flow Yes<br />

Primary Air Temperature Failure No<br />

Space Temperature Failure Yes<br />

Local Setpoint Failure No<br />

Flow Sensor Failure No<br />

A. Manual Output Test - The VAV shall be able to manually exercise all outputs for troubleshooting.<br />

This shall be done directly from the controller board with no need of additional tools.<br />

B. Unit Identification - The VAV shall have the capability of flashing an LED upon receiving a<br />

command from a service tool or BAS. The VAV shall also be able to send the unit address to a<br />

service tool or BAS for unit identification from the controller board or space sensor with no need of<br />

additional tools.<br />

4.6 COMMUNICATIONS<br />

A. Data Sharing - All VAVs shall be able to communicate in a peer-to-peer environment over a<br />

twisted pair of communications wire.<br />

B. Master/Slave - Master/Slave shall be used for operating multiple units from a single space sensor.<br />

The Master unit shall share space temperature, setpoint, heat/cool mode, occupancy, fan<br />

operation, and capacity control algorithm data over a twisted pair of communication wire to ensure<br />

seamless cooperation between the units.<br />

END OF SECTION 15900<br />

DIRECT DIGITAL CONTROL SYSTEM 15900-27


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DIRECT DIGITAL CONTROL SYSTEM 15900-28


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DIRECT DIGITAL CONTROL SYSTEM 15900-29


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 15990 - AIR TESTING AND BALANCING<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. The requirements of Section 15010 shall apply to this Section except as herein modified.<br />

B. This Section describes the testing and balancing of air handling systems, and heating and cooling<br />

water systems. The work shall include, but not be limited to, the following:<br />

1.2 QUALITY ASSURANCE<br />

Balance, adjust, and test air moving equipment and air distribution, exhaust, and recirculation<br />

systems. Duct systems shall be adjusted for minimum static pressures. Pulley sheaves and<br />

quadrants shall be adjusted, locked, and marked, and replaced where required.<br />

Review building Drawings and Specifications for location of instrumentation, balancing devices<br />

and dampers.<br />

Periodic inspection of installation during the construction period.<br />

Submit to the Owner and Engineer a complete test and balance report upon completion of all<br />

testing and balancing.<br />

Balancing shall be within plus or minus 5% of design values.<br />

A. Refer to Specification Section 15010, GENERAL PROVISIONS - MECHANICAL, paragraph<br />

“CODES AND STANDARDS”.<br />

B. Work included in this Section shall conform to the National Standards for Field Measurements and<br />

Instrumentation as published by the Technical Information Division of Associated Air Balance<br />

Council (AABC) or National Environmental Balancing Bureau (NEBB) Procedural Standards for<br />

Testing, Balancing, and Adjusting of Environmental Systems regarding testing, balancing<br />

procedures and instrumentation.<br />

C. Tester shall be certified by the National Environmental Balancing Bureau (NEBB) or the<br />

Associated Air Balance Council (AABC). Tester shall NOT be the installer of the system being<br />

tested, and shall be independent of the project.<br />

1.3 INDEX OF SPECIFIED PRODUCTS AND SUBMITTAL REQUIREMENTS<br />

A. The following is a list of Products specified within this Section. Provide submittals to the Engineer<br />

for review in accordance with requirements established within Section 01300 for only those<br />

Products indicated.<br />

SPECIFIED PRODUCTS SUBMITTAL REQUIRED<br />

Test and Balance Report YES<br />

AIR AND WATER TESTING AND BALANCING 15990-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 Furnish equipment necessary for the complete balance and testing of the systems.<br />

PART 3 - EXECUTION<br />

3.1 GENERAL<br />

A. Instrumentation used for testing and balancing shall have been calibrated within the last six<br />

months prior to beginning the work in this Section.<br />

3.2 REVIEW OF DRAWINGS AND SPECIFICATIONS<br />

A. Upon reception of the Drawings and Specifications, the Contractor shall note additional balancing<br />

dampers and fittings, required to completely balance the systems. These additional required<br />

devices shall be provided and installed by the Contractor at no additional cost to the Owner.<br />

3.3 WARRANTY<br />

A. Include an extended warranty of one year, after final acceptance of the building by the Owner,<br />

during which time the Owner's representative, at his discretion, may request a recheck or resetting<br />

of items listed in the test report. The Contractor shall provide technicians to perform tests and<br />

adjustments the Owner's Representative may require during this period of time.<br />

B. Objectionable drafts shall be eliminated. Perform smoke tests if the Owner's Representative is not<br />

completely satisfied with the air distribution patterns.<br />

3.4 PERIODIC REPORT<br />

A. Conduct periodic inspections of the construction work and shall carefully note items which will<br />

affect the performance of balancing the systems. Noted items shall be delineated in a report to the<br />

Mechanical Contractor and Engineer. These reports shall be prepared for review monthly or at<br />

more frequent intervals as warranted by construction.<br />

3.5 TEST AND BALANCE DATA REPORT<br />

A. Submit to the Engineer, for approval, the Test and Balance Data Report containing the following<br />

minimum information. Listings shall include design and actual conditions for each item. A report<br />

is required for each air handling system (supply, exhaust, and recirculation for heating, cooling,<br />

and economizer modes). A copy of the test and balance report shall be included within the<br />

operation and maintenance manuals. Format for the report shall be as recommended by AABC or<br />

SMACNA.<br />

B. Delineate each operating flow condition where multiple conditions are specified.<br />

C. Air Heating / Cooling System<br />

1. Date<br />

2. System Number<br />

AIR AND WATER TESTING AND BALANCING 15990-2


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3. Fan RPM<br />

4. Manufacturer's Recommended Pressure Drop Across Filters<br />

5. Fan Suction Static Pressure<br />

6. Fan Discharge Static Pressure<br />

7. Supply Air CFM<br />

8. Return Air CFM<br />

9. Outside Air CFM<br />

10. Supply Air Conditions (DB and WB)<br />

11. Return Air Conditions (DB and WB)<br />

12. Outside Air Conditions (DB and WB)<br />

13. Mixed Entering Air Conditions (DB and WB)<br />

14. Fan Motor Amps<br />

15. Duct Connection Sizes - Free Area<br />

D. Ventilation System<br />

1. Date<br />

2. System Number<br />

3. Room or Area Served<br />

4. Fan RPM<br />

5. Total CFM<br />

6. Fan Suction Static Pressure<br />

7. Fan Discharge Static Pressure<br />

8. Motor Amps<br />

9. Duct Connection Sizes - Free Area<br />

E. Room Data<br />

END OF SECTION 15990<br />

1. Room Number<br />

2. Supply/Return/Exhaust System Number<br />

3. Supply/Return/Exhaust CFM at Each Diffuser, Register, or Grill (Identify)<br />

4. Supply/Return/Exhaust Diffuser, Register, or Grille Size<br />

5. Duct Connection Sizes - Free Area (Identify)<br />

AIR AND WATER TESTING AND BALANCING 15990-3


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SECTION 16010 – GENERAL PROVISIONS - ELECTRICAL<br />

PART 1 - GENERAL<br />

The requirements of the Contract Forms, the Conditions of the Contract, and Division 1 shall apply to this Section,<br />

except as herein modified.<br />

1.1 SCOPE<br />

A. The work required under this Division shall consist of, but shall not necessarily be limited to, the<br />

furnishing, installing and connecting of the systems or items delineated in the following Sections:<br />

Section 16010 General Provisions - Electrical<br />

Section 16020 Electrical Demolition<br />

Section 16031 Electrical Protective Device Coordination Study<br />

Section 16032 Arc Flash Hazard Study<br />

Section 16041 Facility Wiring for Mechanical Equipment<br />

Section 16042 Facility Wiring for Miscellaneous Equipment<br />

Section 16120 Low Voltage Conductors and Cables<br />

Section 16130 Raceways and Boxes<br />

Section 16131 Facility Communications Infrastructure<br />

Section 16132 Security Systems Infrastructure<br />

Section 16160 Grounding and Bonding<br />

Section 16173 Hangers and Supports for Electrical Systems<br />

Section 16175 Electrical Identification<br />

Section 16191 Sleeves and Sleeve Seals for Raceways and Cabling<br />

Section 16199 Low Voltage Fuses<br />

Section 16320 12KV Conductors<br />

Section 16371 12KV-480/277V Secondary Double-Ended Unit Substations<br />

Section 16405 Wiring Devices<br />

Section 16410 Enclosed Switches<br />

Section 16420 Panelboards<br />

Section 16430 Motor Control Centers<br />

Section 16440 Low Voltage Transformers<br />

Section 16450 Power Factor Correction Capacitor Systems<br />

Section 16460 Packaged Life Safety Engine Generator, 480/277V<br />

Section 16470 Automatic Transfer Switches, 480/277V<br />

Section 16501 Lighting Control Devices<br />

Section 16511 Interior Lighting<br />

Section 16521 Exterior Lighting<br />

Section 16600 Digital, Addressable Fire Alarm and Detection System<br />

B. The Division 16 Contractor shall supply, install, test and place into initial operation all equipment<br />

as noted herein in compliance with the intent of these Specifications. The Division 16 Contractor<br />

shall supply all documentation and instruction as noted herein in compliance with the intent of<br />

these Specifications.<br />

C. The drawings are generally indicative of the work to be installed but do not necessarily show all<br />

junction boxes, conduit fittings, connections, etc. as may be required to meet actual conditions.<br />

GENERAL PROVISIONS - ELECTRICAL 16010-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. In general, circuiting shall be as shown on the drawings. Exact locations of conduit, boxes and<br />

wiring devices must be determined by the Contractor in the field and coordinated with the other<br />

trades. The Owner, through the Engineer, reserves the right to move any conduit, box or wiring<br />

device up to 25 feet before roughing in with no added cost to the Owner.<br />

1.2 PERMITS AND INSPECTIONS<br />

A. The Owner will secure and pay for the primary construction permit only. It shall be the<br />

responsibility of this Contractor to secure and pay for remaining permits, inspections, licenses and<br />

other service fees and charges for meters and associated devices, and charges for connection to<br />

outside services as required by governing authorities for work included in this specification, except<br />

as noted elsewhere here in paragraph 1.2 PERMIT AND INSPECTIONS.<br />

B. The Contractor shall obtain approval in writing from all applicable Authorities Having Jurisdiction<br />

over this work to ensure compliance with laws and ordinances in effect. A copy of all such<br />

approvals shall be included within each Operating and Maintenance Manual.<br />

1.3 EXISTING UTILITIES, SERVICES AND EQUIPMENT<br />

A. Where it is necessary to connect to existing utilities, services, and/or equipment, they have been<br />

located as accurately as possible from inspection of the building and/or information taken from<br />

record drawings. Exact location is not guaranteed. The Contractor must inspect such conditions<br />

and determine exact locations as required. Variations from locations indicated will not be basis for<br />

additional compensation.<br />

B. The contractor shall advise the owner in writing not less than 72 hours prior to disturbing any<br />

existing system or disconnecting or removing any equipment from service. The contractor shall<br />

submit for the Owner’s approval his proposed progress schedule and procedures for the<br />

performance of this work, and no work shall be performed until the owner’s approval is secured.<br />

C. The contractor shall perform work that will interrupt service, or requires taking equipment out of<br />

service, at times and duration as directed by the owner so as to cause minimum disturbance to the<br />

system’s operation.<br />

D. Work shall proceed without interruption and shall be performed by as many workmen and<br />

equipment as can be efficiently utilized from the time the service is interrupted, or any equipment<br />

is removed from service, until the system is tested and back in service. All necessary or required<br />

equipment and materials shall be available at the site (and dedicated for the performance of this<br />

work) prior to disturbing or disconnecting any existing system.<br />

1.4 SITE INSPECTION<br />

A. The Contractor shall visit the site and become familiarized with the locations and conditions<br />

affecting the corresponding work. No allowance will be granted because of lack of knowledge of<br />

site conditions.<br />

GENERAL PROVISIONS - ELECTRICAL 16010-2


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1.5 QUALITY ASSURANCE<br />

1.6 CODES<br />

A. The Contractor shall guarantee, in writing, all materials and workmanship for a minimum period of<br />

one year (unless a longer warranty period is indicated in specific specification sections for specific<br />

types of equipment) from the date of written acceptance by the Owner.<br />

B. All electrical materials and equipment shall be UL listed for their intended purpose, unless<br />

otherwise noted.<br />

C. Work shall be installed by mechanics skilled in the particular trade and licensed as may be<br />

required.<br />

D. Shipping, storage and handling of all materials and equipment shall be in strict accordance with<br />

the manufacturer's instructions regarding both loading, unloading, and storing in clean, dry areas.<br />

The Contractor shall protect the electrical equipment from damage. Damaged material, whether<br />

damaged in shipment, storage, handling, installation or testing, shall be repaired or replaced by<br />

the Contractor without additional cost to the Owner.<br />

E. Any discoloration or damage to any part of the facility or any of its systems or furnishings, due to<br />

the Contractor shall be repaired by the Contractor without additional cost to the Owner.<br />

A. Install work to comply with all applicable electrical Codes, and other applicable local and state<br />

Codes, ordinances, restrictions, and all Authorities Having Jurisdiction.<br />

1.7 REFERENCE STANDARDS<br />

A. Portions or all of certain recognized industry or association standards referred to herein shall be a<br />

requirement of these specifications and shall be considered as binding as though herein<br />

reproduced in full. Unless otherwise stated, the reference standard shall be the current standard<br />

as of the date of issuance of these specifications. Reference may be made to standards either by<br />

full name or by abbreviation. The reference standards shall include, but are not necessarily limited<br />

to the following:<br />

ADA Americans with Disabilities Act<br />

ANSI American National Standards Institute<br />

ASTM American Society for Testing and Materials<br />

CRSI Concrete Reinforcing Steel Institute<br />

FM (FMRC) Factory Mutual<br />

IEEE Institute of Electrical and Electronics Engineers<br />

NEMA National Electrical Manufacturers Association<br />

NFPA National Fire Protection Association<br />

UL Underwriters' Laboratories, Inc.<br />

B. Where reference Codes, Standards or guidelines are in conflict, the most stringent shall govern.<br />

GENERAL PROVISIONS - ELECTRICAL 16010-3


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1.8 SEISMIC CONSIDERATIONS<br />

A. This facility is located in a seismic zone. All equipment shall be rated for application in a seismic<br />

zone in accordance with applicable codes and ASCE/SEI 7 “Minimum Design Loads for Buildings<br />

and Other Structures” . Installation of all electrical equipment shall comply with the manufacturer’s<br />

recommended methods for seismic zone installation. All electrical equipment shall be seismically<br />

restrained in accordance with all applicable Codes.<br />

1.9 SUBMITTALS<br />

A. Submittals shall be in accordance with Division 1.<br />

1.10 SUBSTITUTIONS<br />

A. Substitutions shall be in accordance with Division 1.<br />

1.11 RECORD DRAWINGS<br />

A. Maintain two sets of Contract Documents; i.e., drawings (including the Owner insuring agency<br />

approved drawings), specifications, addenda, modifications, and submittals at the site in good<br />

order, and annotated daily to show changes made during the construction process. At the<br />

conclusion of the project, verify the accuracy of these record drawings and deliver one set to the<br />

Owner and one set to the Engineer.<br />

B. Record deviations from the Contract Documents and clearly show deviations on the record<br />

drawings. These deviations shall include, but not necessarily be limited to the following:<br />

• Changing homerun designations<br />

• Modification of any component rating<br />

• Changing the location of any electrical component shown on the drawings<br />

1.12 OPERATING AND MAINTENANCE MANUALS<br />

A. Upon completion of the project and prior to acceptance by the Owner, provide four complete sets<br />

of operating and maintenance manuals for all equipment and systems furnished by the Contractor.<br />

Operating and maintenance manuals shall be in printed form, clearly marked with appropriate<br />

system or equipment identification, and shall include the following information:<br />

• List of all equipment installed including manufacturer and model number<br />

• Manufacturer’s operation and maintenance manuals for all equipment and systems<br />

• Test reports<br />

• Approved drawings and calculations<br />

• Certifications<br />

• Contact information for all applicable local servicing agencies<br />

GENERAL PROVISIONS - ELECTRICAL 16010-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Manuals shall be in loose-leaf form and bound in a heavy binder. The operating manuals shall be<br />

delivered to the Owner prior to any equipment or systems being placed into operation.<br />

1.13 INSTRUCTIONS<br />

A. Prior to acceptance, instruct the Owner's personnel so that they are completely familiar with<br />

operation and maintenance of equipment. Refer to equipment-specific sections for indications of<br />

additional instruction/training required.<br />

B. The Owner's personnel shall be thoroughly versed in the operation and maintenance of all<br />

equipment and systems prior to such equipment or systems being placed into operation.<br />

C. On completion of the instruction period, provide written verification to the Engineer as to when the<br />

instructions were given, the Owner's personnel who attended the instructions, and from whom the<br />

instructions were given.<br />

D. The Engineer shall reserve the right to be present during these instructions.<br />

END OF SECTION 16010<br />

GENERAL PROVISIONS - ELECTRICAL 16010-5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16020 – ELECTRICAL DEMOLITION<br />

PART 1 - GENERAL<br />

The requirements of 16010 shall apply to this Section, except as herein modified.<br />

1.1 SUMMARY<br />

A. This section includes: Electrical Demolition Work<br />

1. The demolition scope is to remove or relocate those electrical items and circuits as<br />

indicated by the Contract Documents.<br />

2. The locations of existing equipment and circuits are approximated in the Contract<br />

Documents. Information on locations of, electrical requirements of, and circuits for<br />

existing equipment is based in whole or in part on record drawings and should not be<br />

assumed to be 100% accurate. The Division 16 Contractor shall verify all relevant<br />

electrical information and locations for equipment to be removed or relocated prior to<br />

initiating demolition and report any discrepancies to the Engineer.<br />

1.2 CODES AND REFERENCE STANDARDS<br />

A. All demolition work performed shall comply with all Codes and reference Standards listed in<br />

Section 16010.<br />

PART 2 - PRODUCTS<br />

2.1 PRODUCTS<br />

A. Modifications to relocated or reused equipment shall be made as directed by the Contract<br />

Documents. All relocated equipment shall be thoroughly cleaned. All relocated lighting fixtures<br />

shall be relamped.<br />

PART 3 - EXECUTION<br />

3.1 All electrical materials that are to be removed shall be removed from the jobsite and be properly disposed<br />

of by the Contractor. The Contractor shall adhere to all applicable laws and regulations regarding the<br />

disposal of hazardous materials typically found in equipment such as transformers, fluorescent bulbs,<br />

batteries and ballasts. The Contractor shall pay any corresponding disposal fees.<br />

3.2 For electrical equipment or circuits that are to be removed, remove all associated wire and conduit back to<br />

the corresponding panelboard or other originating device. Label the panelboard breaker as “spare” if no<br />

circuits remain on it. Maintain the continuity of all remaining circuits. Seal all resulting holes through walls,<br />

ceilings, floors and electrical enclosures in a manner that upholds the functional integrity of the item being<br />

sealed.<br />

ELECTRICAL DEMOLITION 16020-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.3 For electrical equipment or circuits that are to be relocated, the corresponding hardware shall be removed,<br />

relocated, reinstalled, reconnected, and placed into service, unless otherwise noted. Circuits requiring<br />

extension shall be extended using material appropriate for the environmental and service conditions. Wire<br />

shall be upsized, if necessary, so that voltage drop remains within the limits imposed by the latest version<br />

of the National Electrical Code and any applicable Energy Codes.<br />

END OF SECTION 16020<br />

ELECTRICAL DEMOLITION 16020-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

16031 – ELECTRICAL PROTECTIVE DEVICE COORDINATION<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes computer-based, fault-current and over-current protective device<br />

coordination studies, and the setting of these devices. The studies shall demonstrate adequate<br />

short-circuit interrupting and withstand capability as well as proper coordination of protective<br />

devices in order to protect equipment and conductors against fault currents and sustained overload<br />

conditions.<br />

B. The study shall be comprehensive and shall include all protective devices starting with the 12KV<br />

portion of the new unit substation in the new Sort Building and continuing down through all<br />

components of the low voltage (less than 600V) distribution systems.<br />

1.2 RELATED WORK<br />

A. The Electrical Protective Device Coordination Study for the Main 12KV Distribution Switchgear in<br />

the generator building is being supplied under the scope of work of the separate contract for the<br />

Security Screening Building / Electrical Infrastructure / Metroplex Renovations. That switchgear<br />

feeds the new unit substation in the new Sort Building.<br />

1.3 REFERENCE STANDARDS<br />

A. IEEE 242 - Recommended Practice for Protection and Coordination of Industrial and Commercial<br />

Power Systems.<br />

B. IEEE 399 - IEEE Recommended Practice for Industrial and Commercial Power Systems Analysis.<br />

1.3 SUBMITTALS<br />

A. Product Data: For computer software program to be used for studies.<br />

B. Product Certificates: For coordination-study and fault-current-study computer software programs,<br />

certifying compliance with IEEE 399.<br />

C. Other Action Submittals:<br />

1. Coordination-study input data, including completed computer program input data sheets.<br />

2. Coordination-study report.<br />

3. Equipment evaluation report.<br />

4. Device setting report.<br />

D. Operation and Maintenance Data:<br />

ELECTRICAL PROTECTIVE DEVICE COORDINATION 16031 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.4 QUALITY ASSURANCE<br />

1. Submit approved coordination study as part of the Operation and Maintenance Manual.<br />

Record and make note of any modifications made and submit.<br />

2. Submit completed device setting report.<br />

A. Studies shall use computer programs that are distributed nationally and are in wide use. Software<br />

algorithms shall comply with requirements of standards and guides specified in this Section.<br />

Manual calculations are not acceptable.<br />

B. Contractor shall perform the study prior to the installation of any equipment. Study shall be of the<br />

brand, type, and size of actual equipment, typical values are not acceptable. Qualified personnel<br />

with experience in preparing time current coordination studies shall perform the study. Study shall<br />

be sealed by a professional electrical engineer, licensed in the state of California.<br />

C. Comply with IEEE 399 for general study procedures.<br />

D. Comply with IEEE 242 for short-circuit currents and coordination time intervals.<br />

PART 2 - PRODUCTS<br />

2.1 COMPUTER SOFTWARE<br />

A. Computer Software Developers: Commercially available subject to compliance with requirements,<br />

companies offering computer software programs that may be used in the Work include:<br />

1. CYME International, Inc.<br />

2. EDSA Micro <strong>Corporation</strong>.<br />

3. Electrical Systems Analysis, Inc.<br />

4. SKM Systems Analysis, Inc.<br />

2.2 COMPUTER SOFTWARE PROGRAM REQUIREMENTS<br />

A. Comply with IEEE 399.<br />

B. Computer software program shall be capable of plotting and diagramming time-currentcharacteristic<br />

curves as part of its output. Computer software program shall report device settings<br />

and ratings of all overcurrent protective devices.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine Project over-current protective device submittals for compliance with electrical distribution<br />

system coordination requirements and other conditions affecting performance.<br />

ELECTRICAL PROTECTIVE DEVICE COORDINATION 16031 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Conduct field survey to assess protective characteristics of existing protective devices included<br />

within the scope of this study.<br />

C. Proceed with coordination study only after all new equipment furnished by the contractor as been<br />

submitted.<br />

3.2 FAULT-CURRENT STUDY<br />

A. Source Impedance: The Port of Oakland has advised that 10,000A short circuit current potential is<br />

available at the 12KV level from substation SS8. Substation SS8 is immediately adjacent to the<br />

Security Screening Building at the intersection of Air Cargo Way and Sally Ride Way. Port<br />

substation SS8 feeds Fed Ex’s Main 12KV Distribution Switchgear in the generator building, which<br />

in turn feeds to the new unit substation in the new Sort Building. Refer to the Electrical<br />

Infrastructure electrical drawings for the single-line diagram of the 12KV distribution system.<br />

B. Calculate momentary and interrupting duties on the basis of maximum available fault current.<br />

Summarize results in report.<br />

3.3 COORDINATION STUDY<br />

A. Gather and tabulate the following input data to support coordination study:<br />

1. Product Data for over-current protective devices. Use equipment designation tags that<br />

are consistent with electrical distribution system diagrams, over-current protective device<br />

submittals, input and output data, and recommended device settings.<br />

2. Electrical distribution system one-line diagrams.<br />

3. Data sheets to supplement electrical distribution system diagram, cross-referenced with<br />

tag numbers on diagram:<br />

a. Special load considerations, including starting inrush currents and frequent<br />

starting and stopping.<br />

b. Magnetic inrush current overload capabilities of transformers.<br />

c. Motor full-load current, locked rotor current, service factor, starting time, type of<br />

start, and thermal-damage curve.<br />

d. Ratings, types, and settings of utility company's over-current protective devices.<br />

e. Special over-current protective device settings or types stipulated by utility<br />

company.<br />

f. Time-current-characteristic curves of devices indicated to be coordinated.<br />

g. Manufacturer, frame size, interrupting rating in amperes rms symmetrical,<br />

ampere or current sensor rating, long-time adjustment range, short-time<br />

adjustment range, and instantaneous adjustment range for circuit breakers.<br />

h. Manufacturer and type, ampere-tap adjustment range, time-delay adjustment<br />

range, instantaneous attachment adjustment range, and current transformer ratio<br />

for over-current relays.<br />

i. Panelboards, switchboards, motor-control center ampacity, and interrupting<br />

rating in amperes rms symmetrical.<br />

B. Perform coordination study and prepare a written report using the results of fault-current study and<br />

approved computer software program. Comply with IEEE 399.<br />

ELECTRICAL PROTECTIVE DEVICE COORDINATION 16031 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

C. Comply with California Electrical Code for over-current protection of circuit elements and devices.<br />

D. Comply with IEEE 242 recommendations for fault currents and time intervals.<br />

E. Transformer Primary Over-current Protective Devices:<br />

1. Device shall not operate in response to the following:<br />

a. Self-cooled, full-load current or forced-air-cooled, full-load current, whichever is<br />

specified for that transformer.<br />

b. Permissible transformer overloads according to IEEE C57.96 if required by<br />

unusual loading or emergency conditions.<br />

2. Device shall protect transformer according to IEEE C57.12.00 “Guide for Loading of Dry-<br />

Type Distribution and Power Transformers”, for fault currents.<br />

F. Conductor Protection: Protect cables against damage from fault currents according to ICEA P-32-<br />

382 “Short Circuit Characteristics of Insulated Cable” , ICEA P-45-482 “Short-Circuit Performance<br />

of Metallic Shields and Sheaths of Insulated Cable”, and conductor melting curves in IEEE 242.<br />

Verify adequacy of phase conductors at maximum three-phase bolted fault currents, equipment<br />

grounding conductors, and grounding electrode conductors at maximum ground-fault currents.<br />

G. Coordination-Study Report: Prepare a written report indicating the following results of coordination<br />

study:<br />

1. Tabular Format of Settings Selected for Over-current Protective Devices:<br />

a. Device tag.<br />

b. Relay-current transformer ratios; and tap, time-dial, and instantaneous-pickup<br />

values.<br />

c. Circuit-breaker sensor rating; and long-time, short-time, and instantaneous<br />

settings.<br />

d. Fuse-current rating and type.<br />

e. Ground-fault relay-pickup and time-delay settings.<br />

2. Coordination Curves: Prepared to determine settings of over-current protective devices to<br />

achieve selective coordination. Graphically illustrate that adequate time separation exists<br />

between series devices, including power utility company's upstream devices. Show the<br />

following specific information:<br />

a. Device tag.<br />

b. Voltage and current ratio for curves.<br />

c. Three-phase and single-phase damage points for each transformer.<br />

d. No damage, melting, and clearing curves for fuses.<br />

e. Cable damage curves.<br />

f. Transformer inrush points.<br />

g. Maximum fault-current cutoff point.<br />

h. Trip curves for circuit breakers.<br />

i. Motor overload curves.<br />

j. Motor starting curves.<br />

k. Protective relays.<br />

ELECTRICAL PROTECTIVE DEVICE COORDINATION 16031 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3. Completed data sheets for setting of over-current protective devices.<br />

3.4 OVERCURRENT PROTECTIVE DEVICE SETTING<br />

A. Manufacturer's Field Service: Engage a factory-authorized service representative, of electrical<br />

distribution equipment being set and adjusted, to assist in setting of over-current protective devices<br />

within equipment.<br />

B. Perform the following device setting and prepare reports:<br />

END OF SECTION 16031<br />

1. After installing over-current protective devices and during energizing process of electrical<br />

distribution system, perform the following:<br />

a. Verify that over-current protective devices meet parameters used in studies.<br />

b. Adjust devices to values listed in study results.<br />

c. Prepare Device Setting Report, include as a minimum: Equipment/Panel Name,<br />

Device Name and Type, Device Model No., Device Setting Value(s), Fuse type<br />

and speed, Date and Time, Initials and signature of person setting each device,<br />

Initials and signature of Owners representative witnessing device setting.<br />

ELECTRICAL PROTECTIVE DEVICE COORDINATION 16031 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16032 - ARC FLASH HAZARD STUDY<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. Provide an Arc Flash Hazard Study for the entire electrical distribution system in the new Sort<br />

Building. The intent of the Arc Flash Hazard Study is to determine the hazards that exist at each<br />

major piece of electrical equipment. This includes substation switchgear, switchboards,<br />

panelboards, motor control equipment, generators, automatic transfer switches, and transformers.<br />

The study shall include creation of Arc Flash Hazard Warning labels. These labels serve as a<br />

guide to assist technicians and others in the selection of proper Personal Protective Equipment<br />

when working around exposed and energized conductors. The electrical contractor shall install the<br />

labels.<br />

B. Perform the Electrical Protective Device Coordination Study specified under Section 16031 for the<br />

electrical distribution system before performing the Arc Flash Hazard Study. The Arc Flash Hazard<br />

Study shall consider operation during normal conditions, emergency power conditions, and any<br />

other operations which could result in maximum arc flash hazard.<br />

1.2 RELATED WORK<br />

A. The Arc Flash Hazard Study for the Main 12KV Distribution Switchgear in the generator building is<br />

being supplied under the scope of work of the separate contract for the Security Screening Building<br />

/ Electrical Infrastructure / Metroplex Renovations. That switchgear feeds the new unit substation<br />

in the new Sort Building.<br />

1.3 QUALIFICATIONS<br />

A. The study shall be prepared under the supervision of and stamped and signed by a Professional<br />

Engineer licensed in the State of California.<br />

1.4 SUBMITTALS<br />

A. The contractor shall submit the Arc Flash Hazard Study and illustrations of the arc flash warning<br />

labels at least fifteen days prior to energizing the electrical equipment.<br />

B. Submit six (6) copies of the study.<br />

ARC FLASH HAZARD STUDY 16032 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 ARC FLASH HAZARD STUDY<br />

A. Perform an Arc Flash Hazard Study after the Electrical Protective Device Coordination Study has<br />

been completed.<br />

B. The study shall be calculated by means of a computer software package. Pertinent data, rationale<br />

employed, and assumptions in developing the calculations shall be incorporated in the introductory<br />

remarks of the study.<br />

C. The study shall be in accordance with applicable NFPA 70E “Standard for Electrical Safety in the<br />

Workplace”, OSHA 29-CFR Part 1910 Sub Part S, and IEEE 1584 “Guide for Performing Arc Flash<br />

Hazard Calculations” standards.<br />

D. Determine the following:<br />

1. Flash Hazard Protection Boundary<br />

2. Limited Approach Boundary<br />

3. Restricted Boundary<br />

4. Prohibited Boundary<br />

5. Incident Energy Level<br />

6. Required Personal Protective Equipment Class<br />

7. Type of Fire Rated Clothing<br />

E. Produce an Arc Flash Warning label listing items D1-D7 above. Also include the bus name and<br />

voltage. Labels shall be printed in color and be printed on adhesive backed labels.<br />

F. Produce Bus Detail sheets that list the items D1-D7 from the above and the following additional<br />

items:<br />

1. Bus Name<br />

2. Upstream Protective Device Name, Type, and Settings<br />

3. Bus Line to Line Voltage<br />

G. Produce Arc Flash Evaluation Summary Sheet listing the following additional items:<br />

1. Bus Name<br />

2. Upstream Protective Device Name, Type, and Settings<br />

3. Bus Line to Line Voltage<br />

4. Bus Bolted Fault<br />

5. Protective Device Bolted Fault Current<br />

6. Arcing Fault Current<br />

7. Protective Device Trip/Delay Time<br />

8. Breaker Opening Time<br />

9. Solidly Grounded Column<br />

10. Equipment Type<br />

11. Gap<br />

12. Arc Flash Boundary<br />

13. Working Distance<br />

14. Incident Energy<br />

ARC FLASH HAZARD STUDY 16032 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 - EXECUTION<br />

3.1 ANALYSIS<br />

15. Required Protective Fire Rated Clothing Type and Class<br />

A. Analyze the short circuit, protective device coordination, and arc flash calculations and highlight<br />

any equipment that is determined to be underrated or causes an abnormally high incident energy<br />

calculation. Propose approaches to reduce the energy levels. Proposed major corrective<br />

modifications will be taken under advisement by the Engineer, and the Contractor will be given<br />

further instructions.<br />

3.2 REPORT<br />

A. The results of the power study shall be summarized in a final report. The report shall include the<br />

following sections:<br />

END OF SECTION 16032<br />

1. Introduction, executive summary and recommendations, assumptions, reduced copy of<br />

the one line drawing.<br />

2. Arc Flash Evaluations Summary Spreadsheet<br />

3. Bus Detail Sheets<br />

4. Arc Flash Hazard Warning Labels printed in color on adhesive backed labels.<br />

ARC FLASH HAZARD STUDY 16032 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16041 - FACILITY WIRING FOR MECHANICAL EQUIPMENT<br />

PART 1 - GENERAL<br />

The Requirements of Section 16010 shall apply to this Section except as herein modified.<br />

1.1 SCOPE<br />

A. This Section describes electrical work for the mechanical equipment furnished under<br />

Division 15.<br />

1.2 RELATED WORK<br />

A. The mechanical equipment will be furnished and installed under Division 15, unless<br />

otherwise noted. Refer to the Division 15 Contract Documents for the exact locations of<br />

mechanical equipment.<br />

1.3 POWER WIRING<br />

A. Power wiring shall be supplied and installed to all mechanical equipment as shown and/or<br />

scheduled on the electrical drawings. This equipment may include, but is not necessarily<br />

limited to the following HVAC, plumbing and fire protection items:<br />

1. Air conditioner systems<br />

2. Make-up air units<br />

3. Rooftop units<br />

4. Exhaust fans<br />

5. Supply air fans<br />

6. Air circulation fans<br />

7. Enthalpy control panels<br />

8. Gas monitoring panels<br />

9. VVT control panels<br />

10. Motor operated dampers<br />

11. Unit heaters<br />

12. Wall insert heaters<br />

13. Packaged terminal heat pumps<br />

14. Infrared heaters<br />

15. Baseboard heaters<br />

16. Air compressors<br />

17. Air dryers<br />

18. Water coolers<br />

19. Water heaters<br />

20. Pumps<br />

21. Louvers<br />

FACILITY WIRING FOR MECHANICAL EQUIPMENT 16041.1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1.4 CONTROL WIRING<br />

A. Control wiring for the mechanical equipment is not in the scope of the Division 16<br />

Contractor, unless otherwise noted.<br />

END OF SECTION 16041<br />

FACILITY WIRING FOR MECHANICAL EQUIPMENT 16041.2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16042 - FACILITY WIRING FOR MISCELLANEOUS EQUIPMENT<br />

PART 1 - GENERAL<br />

The Requirements of Section 16010 shall apply to this Section except as herein modified.<br />

1.1 SCOPE<br />

A. This Section describes electrical work for miscellaneous equipment furnished under<br />

Divisions 1 through 14 or furnished by the Owner.<br />

1.2 RELATED WORK<br />

A. The miscellaneous equipment referenced herein will be furnished and installed under<br />

other Divisions or by the Owner, unless otherwise noted.<br />

1.3 POWER WIRING<br />

A. Power wiring shall be supplied and installed to all miscellaneous equipment as shown<br />

and/or scheduled on the electrical drawings. This equipment may include, but is not<br />

necessarily limited to the following items:<br />

1.4 CONTROL WIRING<br />

1. Overhead doors<br />

2. Door operators<br />

3. Material handling equipment<br />

4. Data processing equipment<br />

5. Maintenance equipment<br />

6. Communications equipment<br />

7. Security equipment<br />

8. Uninterruptible power supplies<br />

9. Gate operators<br />

A. Control wiring for powered door operators shall be supplied and installed by the Division<br />

16 Contractor in accordance with the requirements of the corresponding manufacturers.<br />

All other control wiring for the miscellaneous equipment is not in the scope of the Division<br />

16 Contractor, unless otherwise noted.<br />

END OF SECTION 16042<br />

FACILITY WIRING FOR MISCELLANEOUS EQUIPMENT 16042.1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16120 - CONDUCTORS AND CABLES (600V AND LESS)<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes the following:<br />

1. Building wires and cables rated 600 V and less.<br />

2. Connectors, splices, and terminations rated 600 V and less.<br />

PART 2 - PRODUCTS<br />

2.1 CONDUCTORS AND CABLES<br />

A. Conductors: Comply with NEMA WC 70 “Power Cables Rated 2000 Volts or Less for the Distribution of<br />

Electrical Energy”.<br />

B. Conductor Insulation: Comply with NEMA WC 70 “Power Cables Rated 2000 Volts or Less for the<br />

Distribution of Electrical Energy”.<br />

PART 3 - EXECUTION<br />

3.1 CONDUCTOR MATERIAL APPLICATIONS<br />

A. All conductors shall be copper. Solid for No. 8 AWG and smaller; stranded for No. 6 AWG and larger.<br />

3.2 CONDUCTOR INSULATION<br />

A. All conductors shall be THHN-THWN unless noted otherwise. All underground conductors shall have an<br />

“oil and gasoline resistant” listing.<br />

3.3 INSTALLATION OF CONDUCTORS AND CABLES<br />

A. Conceal cables in finished walls, ceilings, and floors, unless otherwise indicated.<br />

B. Use manufacturer-approved pulling compound or lubricant where necessary; compound used must not<br />

deteriorate conductor or insulation. Do not exceed manufacturer's recommended maximum pulling<br />

tensions and sidewall pressure values.<br />

C. Use pulling means, including fish tape, cable, rope, and basket-weave wire/cable grips, that will not<br />

damage cables or raceway.<br />

LOW VOLTAGE CONDUCTORS AND CABLES 16120 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. All wire and cable shall be installed in raceway unless specifically noted otherwise.<br />

E. Identify and color-code conductors and cables according to Division 16 Section "Electrical Identification."<br />

F. Tighten electrical connectors and terminals according to manufacturer's published torque-tightening<br />

values. If manufacturer's torque values are not indicated, use those specified in UL 486A/B “Wire<br />

Connectors”.<br />

G. Make splices and taps that are compatible with conductor material and that possess equivalent or better<br />

mechanical strength and insulation ratings than unspliced conductors.<br />

H. Wiring at Outlets: Install conductor at each outlet, with at least 6 inches (150 mm) of slack.<br />

3.4 SLEEVE AND SLEEVE-SEAL INSTALLATION FOR ELECTRICAL PENETRATIONS<br />

A. Install sleeves and sleeve seals at penetrations of exterior floor and wall assemblies. Comply with<br />

requirements in Division 16 Section "Sleeves and Sleeve Seals for Raceways and Cabling."<br />

3.5 FIRESTOPPING<br />

A. Apply firestopping to electrical penetrations of fire-rated floor and wall assemblies to restore original fireresistance<br />

rating of assembly.<br />

END OF SECTION 16120<br />

LOW VOLTAGE CONDUCTORS AND CABLES 16120 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16130 - RACEWAYS AND BOXES<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes raceways, fittings, boxes, enclosures, and cabinets for electrical wiring.<br />

PART 2 - PRODUCTS<br />

2.1 METAL CONDUIT AND TUBING<br />

A. Rigid Galvanized Steel (RGS) Conduit: ANSI C80.1 “American National Standard For Electrical Rigid<br />

Steel Conduit (ERSC)”<br />

B. Intermediate Metal Conduit (IMC): ANSI C80.6 “American National Standard For Electrical Intermediate<br />

Metal Conduit (EIMC)”<br />

C. Electrical Metal Tubing (EMT): ANSI C80.3 “American National Standard For Steel Electrical Metal<br />

Tubing (EMT)”<br />

D. Flexible Metal Conduit (FMC): Zinc-coated steel.<br />

E. Liquidtight Flexible Metal Conduit (LFMC): Flexible steel conduit with PVC jacket.<br />

F. Fittings for Conduit (Including all Types and Flexible and Liquidtight) and EMT: NEMA FB 1 “Fittings, Cast<br />

Metal Boxes, and Conduit Bodies for Conduit, Electrical Metallic Tubing, and Cable” ; listed for type and<br />

size raceway with which used, and for application and environment in which installed. EMT shall utilize<br />

steel compression fittings. Rigid and intermediate steel conduit shall utilize threaded rigid steel conduit<br />

fittings.<br />

2.2 NONMETALLIC CONDUIT AND TUBING<br />

A. Rigid Nonmetallic Conduit (RNC): NEMA TC 2 “Electrical Polyvinyl Chloride (PVC) Conduit” , Type EPC-<br />

40-PVC, unless otherwise indicated.<br />

B. Liquidtight Flexible Nonmetallic Conduit (LFNC): UL 1660 “Liquid-Tight Flexible Nonmetallic Conduit”<br />

C. Fittings for RNC: NEMA TC 3 “Polyvinyl Chloride (PVC) Fittings for Use with Rigid PVC Conduit and<br />

Tubing”, match to conduit or tubing type and material.<br />

D. Fittings for LFNC: UL 514B “Conduit., Tubing and Cable Fittings”<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.3 METAL WIREWAYS<br />

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

Cooper B-Line, Inc., Hoffman, Square D; Schneider Electric, or equal.<br />

B. Fittings and Accessories: Include couplings, offsets, elbows, expansion joints, adapters, hold-down<br />

straps, end caps, and other fittings to match and mate with wireways as required for complete system.<br />

C. Wireway Covers: Hinged type in dry areas, flanged and gasketed type where exposed to moisture.<br />

D. Finish: Manufacturer's standard enamel finish.<br />

2.4 BOXES, ENCLOSURES, AND CABINETS<br />

A. Sheet Metal Outlet and Device Boxes: NEMA OS 1 “ Sheet-Steel Outlet Boxes, Device Boxes, Covers and<br />

Box Supports”<br />

B. Cast-Metal Outlet and Device Boxes: NEMA FB 1 “ Fittings, Cast Metal Boxes, and Conduit Bodies for<br />

Conduit, Electrical Metallic Tubing, and Cable” , ferrous alloy, Type FD, with gasketed cover.<br />

C. Metal Floor Boxes: Cast metal, rectangular.<br />

D. Small Sheet Metal Pull and Junction Boxes: NEMA OS 1 “ Sheet-Steel Outlet Boxes, Device Boxes,<br />

Covers and Box Supports”<br />

E. Cast-Metal Access, Pull, and Junction Boxes: NEMA FB 1 “ Fittings, Cast Metal Boxes, and Conduit<br />

Bodies for Conduit, Electrical Metallic Tubing, and Cable” , galvanized, cast iron with gasketed cover.<br />

F. Hinged-Cover Enclosures: NEMA 250 “Enclosures for Electrical Equipment (1000 Volts Max)”, Type 1,<br />

with continuous-hinge cover with flush latch, unless otherwise indicated. Metal Enclosures: Steel,<br />

finished inside and out with manufacturer's standard enamel.<br />

G. Cabinets:<br />

1. NEMA 250 “Enclosures for Electrical Equipment (1000 Volts Max)”, Type 1 unless otherwise noted,<br />

galvanized-steel box with removable interior panel, finished inside and out with manufacturer's<br />

standard enamel.<br />

2. Hinged door in front cover with flush latch and concealed hinge.<br />

3. Key latch to match panelboards.<br />

4. Metal barriers to separate wiring of different systems and voltage.<br />

5. Accessory feet where required for freestanding equipment.<br />

PART 3 - EXECUTION<br />

3.1 RACEWAY APPLICATION<br />

A. Apply raceway products as specified below, unless otherwise indicated:<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Exposed Aboveground Conduit: Rigid galvanized steel where less than 10’ above finished floor.<br />

10’ or higher above finished floor: rigid galvanized steel for conduit sizes 2” and smaller,<br />

intermediate metal conduit for sizes larger than 2”. EMT with compression fittings may be used in<br />

dry areas within the roof structure.<br />

2. Underground Conduit: RNC, Type EPC-40-PVC, with PVC-coated rigid galvanized steel elbows.<br />

All conduit transitions from below-grade to above-grade shall be made with PVC-coated rigid<br />

galvanized steel conduit.<br />

3. Concealed Conduit Aboveground: Unless noted otherwise, EMT with compression fittings.<br />

4. Connection to Vibrating Equipment (Including Transformers and Hydraulic, Pneumatic, Electric<br />

Solenoid, or Motor-Driven Equipment): LFMC.<br />

5. Boxes and Enclosures, Aboveground: NEMA 250 “Enclosures for Electrical Equipment (1000 Volts<br />

Max)”, Type 12 in dry areas, Type 4 in wet areas.<br />

B. Minimum Raceway Size, above grade: 3/4-inch (21-mm) trade size.<br />

C. Minimum Raceway Size, below grade: 1” (25mm) trade size.<br />

3.2 INSTALLATION<br />

A. Keep raceways at least 6 inches (150 mm) away from parallel runs of flues and steam or hot-water pipes.<br />

Install horizontal raceway runs above water and steam piping.<br />

B. Complete raceway installation before starting conductor installation.<br />

C. Support raceways as specified in Division 16 Section "Electrical Supports and Seismic Restraints."<br />

D. Arrange stub-ups so curved portions of bends are not visible above the finished slab.<br />

E. Install no more than the equivalent of three 90-degree bends in any conduit run.<br />

F. Conceal conduit and EMT within finished walls, ceilings, and floors, unless otherwise indicated.<br />

G. Raceway Terminations at Locations Subject to Moisture or Vibration: Use insulating bushings to protect<br />

conductors, including conductors smaller than No. 4 AWG.<br />

H. Install pull wires in empty raceways. Use polypropylene or monofilament plastic line with not less than<br />

200-lb (90-kg) tensile strength. Leave at least 12 inches (300 mm) of slack at each end of pull wire.<br />

I. Install raceway sealing fittings at suitable, approved, and accessible locations and fill them with listed<br />

sealing compound. For concealed raceways, install each fitting in a flush steel box with a blank cover<br />

plate having a finish similar to that of adjacent plates or surfaces. Install raceway sealing fittings where<br />

required by California Electrical Code.<br />

J. Flexible Conduit Connections: Use maximum of 36 inches (915 mm) of flexible conduit for equipment<br />

subject to vibration, noise transmission, or movement; and for transformers and motors.<br />

K. Recessed Boxes in Masonry Walls: Saw-cut opening for box in center of cell of masonry block, and install<br />

box flush with surface of wall.<br />

L. Set metal floor boxes level and flush with finished floor surface.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.3 INSTALLATION OF UNDERGROUND CONDUIT<br />

A. Direct-Buried Conduit:<br />

1. Excavate trench bottom to provide firm and uniform support for conduit. Prepare trench bottom as<br />

specified in Division 2<br />

2. Install backfill as specified in Division 2<br />

3. After installing conduit and encasement, backfill and compact.<br />

4. All underground conduit shall be concrete-encased. Concrete encasement shall have red dye.<br />

5. Place utility markers above all underground conduits in accordance with specification section<br />

02605.<br />

3.4 FIRESTOPPING<br />

A. Apply firestopping to electrical penetrations of fire-rated floor and wall assemblies to restore original fireresistance<br />

rating of assembly.<br />

END OF SECTION 16130<br />

RACEWAYS AND BOXES 16130 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16131 - FACILITY COMMUNICATIONS INFRASTRUCTURE<br />

PART 1 - GENERAL<br />

The Requirements of Section 16010 shall apply to this Section except as herein modified.<br />

1.1 SCOPE<br />

A. This Section describes the electrical work for the facility communications infrastructure.<br />

1.2 RELATED WORK<br />

A. All equipment and wiring for the telephone system, intercom system, computer networking, cable<br />

TV and any other types of facility communications systems will be supplied and installed by the<br />

Owner, unless noted otherwise.<br />

PART 2 - PRODUCTS<br />

2.1 TELEPHONE EQUIPMENT BACKBOARDS<br />

A. Telephone equipment backboards shall be ¾” plywood, painted, sized and located as noted on the<br />

drawings.<br />

2.2 FACILITY COMMUNICATIONS OUTLET BOXES AND CONDUIT SYSTEM<br />

A. Outlet boxes for wall outlets shall be 2-1/2" deep, and ganged where located in close proximity to<br />

other communications outlet boxes or receptacles.<br />

B. Cover all communications wall outlets with blank wall plates. Wall plates shall be the same as<br />

specified for receptacles in Section 16130, only with a blank cover.<br />

C. For each communications outlet box shown or noted on the drawings, supply and install a ¾”<br />

conduit extended up to above the ceiling in finished areas or to the roof steel in unfinished non-<br />

Sort areas, or to a wall location at the perimeter of the Sort equipment area that is accessible by<br />

manlift equipment if outlet box is located in a Sort equipment area. Install an insulated bushing on<br />

each conduit. Install a pull cord into each conduit, as per Section 16130, to facilitate future cable<br />

installation.<br />

PART 3 - EXECUTION<br />

3.2 CLEANING<br />

A. All equipment shall be thoroughly cleaned and left free of dust, dirt, grease, fingerprints, and<br />

accumulated debris. Equipment shall be touched up where scratched with matching paint.<br />

END OF SECTION 16131<br />

FACILITY COMMUNICATIONS INFRASTRUCTURE 16131.1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16132 - SECURITY SYSTEMS INFRASTRUCTURE<br />

PART 1 - GENERAL<br />

The Requirements of Section 16010 shall apply to this Section except as herein modified.<br />

1.1 SCOPE<br />

A. This Section describes the electrical work for the security systems infrastructure.<br />

1.2 RELATED WORK<br />

A. All equipment and wiring for the security systems will be supplied and installed by the<br />

Owner or other Divisions, unless noted otherwise.<br />

PART 2 - PRODUCTS<br />

2.1 SECURITY SYSTEM OUTLET BOXES AND CONDUIT SYSTEM<br />

A. Outlet boxes for security equipment shall be 2-1/2” deep and located as noted on the<br />

drawings.<br />

B. Cover all security system outlet boxes with blank cover plates. Cover plates shall be the<br />

same as specified for receptacles in Section 16130, only with a blank cover.<br />

C. For each security system outlet box shown or noted on the drawings, supply and install a<br />

¾” conduit extended up to above the ceiling in finished areas or to the roof steel in non-<br />

Sort unfinished areas, or to a wall location at the perimeter of the Sort equipment area that<br />

is accessible by man-lift equipment if the outlet box is located in a Sort equipment area.<br />

Install an insulated bushing on each conduit. Install a pull cord into each conduit, as per<br />

Section 16130, to facilitate future cable installation.<br />

PART 3 - EXECUTION<br />

3.2 CLEANING<br />

A. All equipment shall be thoroughly cleaned and left free of dust, dirt, grease, fingerprints,<br />

and accumulated debris. Equipment shall be touched up where scratched with matching<br />

paint.<br />

END OF SECTION 16132<br />

SECURITY SYSTEMS INFRASTRUCTURE 16132.1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16160 - GROUNDING AND BONDING<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section Includes: Grounding systems and equipment.<br />

1.2 QUALITY ASSURANCE<br />

A. Comply with UL 467 “Grounding and Bonding Equipment”<br />

PART 2 - PRODUCTS<br />

2.1 CONDUCTORS<br />

A. Insulated Conductors: Copper wire or cable insulated for 600 V unless otherwise required by applicable<br />

Code or authorities having jurisdiction.<br />

B. Bare Copper Conductors:<br />

1. Solid Conductors: ASTM B 3 “Standard Specification for Soft or Annealed Copper Wire”<br />

2. Stranded Conductors: ASTM B 8 “Standard Specification for Concentric-Lay-Stranded Copper<br />

2.2 CONNECTORS<br />

A. Bolted Connectors for Conductors and Pipes: Copper or copper alloy, pressure type.<br />

B. Welded Connectors: Exothermic-welding kits of types recommended by kit manufacturer for materials<br />

being joined and installation conditions.<br />

2.3 GROUNDING ELECTRODES<br />

A. Ground Rods: Copper-clad steel, 3/4 inch by 10 feet (19 mm by 3 m) in diameter.<br />

PART 3 - EXECUTION<br />

3.1 APPLICATIONS<br />

A. Conductors: Install solid conductor for No. 8 AWG and smaller, and stranded conductors for No. 6 AWG<br />

and larger unless otherwise indicated.<br />

GROUNDING AND BONDING 16160 - 1<br />


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Isolated Grounding Conductors: Green-colored insulation with continuous yellow stripe. On feeders with<br />

isolated ground, identify grounding conductor where visible to normal inspection, with alternating bands of<br />

green and yellow tape, with at least three bands of green and two bands of yellow.<br />

C. Conductor Terminations and Connections:<br />

1. Pipe and Equipment Grounding Conductor Terminations: Bolted connectors.<br />

2. Underground Connections: Welded connectors<br />

3. Connections to Structural Steel: Welded connectors.<br />

3.2 EQUIPMENT GROUNDING<br />

A. Install insulated equipment grounding conductors in all circuits and as required by all applicable code.<br />

B. Metal Poles Supporting Outdoor Lighting Fixtures: Install grounding electrode and a separate insulated<br />

equipment grounding conductor in addition to grounding conductor installed with branch-circuit<br />

conductors.<br />

3.3 INSTALLATION<br />

A. Grounding Conductors: Route along shortest and straightest paths possible unless otherwise indicated or<br />

required by Code. Avoid obstructing access or placing conductors where they may be subjected to strain,<br />

impact, or damage.<br />

B. Ground Rods: Drive rods until tops are 2 inches (50 mm) below finished floor or final grade unless<br />

otherwise indicated.<br />

1. Interconnect ground rods with grounding electrode conductor below grade and as otherwise<br />

indicated. Make connections without exposing steel or damaging coating if any.<br />

2. For grounding electrode system, install at least three rods spaced at least one-rod length from<br />

each other and located at least the same distance from other grounding electrodes, and connect to<br />

the service grounding electrode conductor.<br />

C. Bonding Straps and Jumpers: Install in locations accessible for inspection and maintenance except where<br />

routed through short lengths of conduit.<br />

1. Bonding to Structure: Bond straps directly to basic structure, taking care not to penetrate any<br />

adjacent parts.<br />

2. Bonding to Equipment Mounted on Vibration Isolation Hangers and Supports: Install bonding so<br />

vibration is not transmitted to rigidly mounted equipment.<br />

3. Use exothermic-welded connectors for outdoor locations; if a disconnect-type connection is<br />

required, use a bolted clamp.<br />

D. Grounding and Bonding for Piping:<br />

1. Metal Water Service Pipe: Install insulated copper grounding conductors, in conduit, from<br />

building's main service equipment, or grounding bus, to main metal water service entrances to<br />

building. Connect grounding conductors to main metal water service pipes; use a bolted clamp<br />

connector or bolt a lug-type connector to a pipe flange using one of the lug bolts of the flange.<br />

GROUNDING AND BONDING 16160 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

Where a dielectric main water fitting is installed, connect grounding conductor on street side of<br />

fitting. Bond metal grounding conductor conduit or sleeve to conductor at each end.<br />

2. Water Meter Piping: Use braided-type bonding jumpers to electrically bypass water meters.<br />

Connect to pipe with a bolted connector.<br />

3. Bond each aboveground portion of gas piping system downstream from equipment shutoff valve.<br />

3.4 FIELD QUALITY CONTROL<br />

A. Perform the following tests and inspections and prepare test reports:<br />

1. After installing grounding system but before permanent electrical circuits have been energized, test<br />

for compliance with requirements.<br />

2. Inspect physical and mechanical condition. Verify tightness of accessible, bolted, electrical<br />

connections with a calibrated torque wrench according to manufacturer's written instructions.<br />

3. Test completed grounding system at each location where a maximum ground-resistance level is<br />

specified, at service disconnect enclosure grounding terminal, and at ground test wells. Make tests<br />

at ground rods before any conductors are connected.<br />

B. Excessive Ground Resistance: If resistance to ground exceeds acceptable values, notify Engineer<br />

promptly and include recommendations to reduce ground resistance.<br />

END OF SECTION 16160<br />

GROUNDING AND BONDING 16160 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16173 - HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section includes hangers and supports for electrical equipment and systems.<br />

1.2 PERFORMANCE REQUIREMENTS<br />

A. Delegated Design: Design supports for multiple raceways, including comprehensive engineering analysis<br />

by a qualified professional engineer, using performance requirements and design criteria indicated.<br />

B. Design supports for multiple raceways capable of supporting combined weight of supported systems and<br />

its contents.<br />

C. Design equipment supports capable of supporting combined operating weight of supported equipment and<br />

connected systems and components.<br />

D. Rated Strength: Adequate in tension, shear, and pullout force to resist maximum loads calculated or<br />

imposed for this Project, with a minimum structural safety factor of five times the applied force.<br />

PART 2 - PRODUCTS<br />

2.1 SUPPORT, ANCHORAGE, AND ATTACHMENT COMPONENTS<br />

A. Steel Slotted Support Systems: Comply with MFMA-4 “Metal Framing”, factory-fabricated components for<br />

field assembly.<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

a. Allied Tube & Conduit.<br />

b. Cooper B-Line, Inc.; a division of Cooper Industries.<br />

c. ERICO International <strong>Corporation</strong>.<br />

d. GS Metals Corp.<br />

e. Thomas & Betts <strong>Corporation</strong>.<br />

f. Unistrut; Tyco International, Ltd.<br />

g. Wesanco, Inc.<br />

2. Metallic Coatings: Hot-dip galvanized after fabrication and applied according to MFMA-4 “Metal<br />

Framing”.<br />

3. Painted Coatings: Manufacturer's standard painted coating applied according to MFMA-4 “Metal<br />

Framing”.<br />

4. Channel Dimensions: Selected for applicable load criteria.<br />

HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 16173 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Conduit and Cable Support Devices: Steel and malleable-iron hangers, clamps, and associated fittings,<br />

designed for types and sizes of raceway or cable to be supported.<br />

C. Structural Steel for Fabricated Supports and Restraints: ASTM A 36/A 36M “Standard Specification for<br />

Carbon Structural Steel” , steel plates, shapes, and bars; black and galvanized.<br />

D. Mounting, Anchoring, and Attachment Components: Items for fastening electrical items or their supports<br />

to building surfaces include the following:<br />

1. Powder-Actuated Fasteners: Threaded-steel stud, for use in hardened portland cement concrete,<br />

steel, or wood, with tension, shear, and pullout capacities appropriate for supported loads and<br />

building materials where used.<br />

2. Mechanical-Expansion Anchors: Insert-wedge-type, zinc-coated steel, for use in hardened<br />

portland cement concrete with tension, shear, and pullout capacities appropriate for supported<br />

loads and building materials in which used.<br />

3. Concrete Inserts: Steel or malleable-iron, slotted support system units similar to MSS Type 18;<br />

complying with MFMA-4 “Metal Framing” or MSS SP-58 “Pipe Hangars and Supports”.<br />

4. Clamps for Attachment to Steel Structural Elements: MSS SP-58 “Pipe Hangars and Supports”,<br />

type suitable for attached structural element.<br />

5. Through Bolts: Structural type, hex head, and high strength. Comply with ASTM A 325 “.Standard<br />

Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength”<br />

6. Toggle Bolts: All-steel springhead type.<br />

7. Hanger Rods: Threaded steel.<br />

2.2 FABRICATED METAL EQUIPMENT SUPPORT ASSEMBLIES<br />

A. Description: Welded or bolted, structural-steel shapes, shop or field fabricated to fit dimensions of<br />

supported equipment.<br />

PART 3 - EXECUTION<br />

3.1 APPLICATION<br />

A. Maximum Support Spacing and Minimum Hanger Rod Size for Raceway: Space supports for EMT, IMC,<br />

and rigid galvanized steel conduit as required by California Electrical Code. Minimum rod size shall be 1/4<br />

inch (6 mm) in diameter.<br />

B. Multiple Raceways or Cables: Install trapeze-type supports fabricated with steel slotted support system,<br />

sized so capacity can be increased by at least 25 percent in future without exceeding specified design<br />

load limits.<br />

C. Spring-steel clamps designed for supporting single conduits without bolts may be used for 1-1/2-inch (38mm)<br />

and smaller raceways serving branch circuits and communication systems above suspended ceilings<br />

and for fastening raceways to trapeze supports.<br />

HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 16173 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.2 SUPPORT INSTALLATION<br />

A. Raceway Support Methods: In addition to methods described in NECA 1 “Standard Practice of Good<br />

Workmanship”, conduit and tubing may be supported by openings through structure members, as<br />

permitted in California Electrical Code.<br />

B. Strength of Support Assemblies: Where not indicated, select sizes of components so strength will be<br />

adequate to carry present and future static loads within specified loading limits. Minimum static design<br />

load used for strength determination shall be weight of supported components plus 200 lb (90 kg) .<br />

C. Mounting and Anchorage of Surface-Mounted Equipment and Components: Anchor and fasten electrical<br />

items and their supports to building structural elements by the following methods unless otherwise<br />

indicated by code:<br />

1. To New Concrete: Bolt to concrete inserts.<br />

2. To Masonry: Approved toggle-type bolts on hollow masonry units and expansion anchor fasteners<br />

on solid masonry units.<br />

3. To Existing Concrete: Expansion anchor fasteners.<br />

4. Instead of expansion anchors, powder-actuated driven threaded studs provided with lock washers<br />

and nuts may be used in existing standard-weight concrete 4 inches (100 mm) thick or greater. Do<br />

not use for anchorage to lightweight-aggregate concrete or for slabs less than 4 inches (100 mm)<br />

thick.<br />

5. To Steel: Welded threaded studs complying with AWS D1.1/D1.1M “Structural Welding Code –<br />

Steel”, with lock washers and nuts or beam clamps (MSS Type 19, 21, 23, 25, or 27) complying<br />

with MSS SP-69 “Pipe Hangars and Supports”.<br />

6. To Light Steel: Sheet metal screws.<br />

7. Items Mounted on Hollow Walls and Nonstructural Building Surfaces: Mount cabinets,<br />

panelboards, disconnect switches, control enclosures, pull and junction boxes, transformers, and<br />

other devices on slotted-channel racks or ¾” plywood sheets attached to substrate by means that<br />

meet seismic-restraint strength and anchorage requirements.<br />

D. Drill holes for expansion anchors in concrete at locations and to depths that avoid reinforcing bars.<br />

3.3 INSTALLATION OF FABRICATED METAL SUPPORTS<br />

A. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and elevation to support<br />

and anchor electrical materials and equipment.<br />

3.4 PAINTING<br />

A. Touchup: Clean field welds and abraded areas of shop paint. Paint exposed areas immediately after<br />

erecting hangers and supports. Use same materials as used for shop painting.<br />

B. Galvanized Surfaces: Clean welds, bolted connections, and abraded areas and apply galvanizing-repair<br />

paint to comply with ASTM A 780 “Standard Practice for Repair of Damaged and Uncoated Areas of Hot-<br />

Dip Galvanized Coatings” .<br />

END OF SECTION 16173<br />

HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 16173 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16175 - ELECTRICAL IDENTIFICATION<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section Includes:<br />

1. Identification of power and control cables.<br />

2. Identification for conductors.<br />

3. Underground-line warning tape.<br />

4. Warning labels and signs.<br />

5. Equipment identification labels in accordance with FedEx EPN (Equipment Piece Numbering)<br />

requirements.<br />

6. Miscellaneous identification products.<br />

1.2 QUALITY ASSURANCE<br />

A. Comply with FedEx EPN requirements.<br />

B. Adhesive-attached labeling materials, including label stocks, laminating adhesives, and inks used by label<br />

printers, shall comply with UL 969 “Marking and Labeling Systems”.<br />

PART 2 - PRODUCTS<br />

2.1 POWER AND CONTROL CABLE IDENTIFICATION MATERIALS<br />

A. Snap-Around Labels: Slit, pretensioned, flexible, preprinted, color-coded acrylic sleeve, with diameter<br />

sized to suit diameter of raceway or cable it identifies and to stay in place by gripping action.<br />

2.2 CONDUCTOR IDENTIFICATION MATERIALS<br />

A. Color-Coding Conductor Tape: Colored, self-adhesive vinyl tape not less than 3 mils (0.08 mm) thick by 1<br />

to 2 inches (25 to 50 mm) wide.<br />

2.3 UNDERGROUND-LINE WARNING TAPE<br />

A. Tape:<br />

1. Recommended by manufacturer for the method of installation and suitable to identify and locate<br />

underground electrical and communications utility lines.<br />

2. Printing on tape shall be permanent and shall not be damaged by burial operations.<br />

3. Tape material and ink shall be chemically inert, and not subject to degrading when exposed to<br />

acids, alkalis, and other destructive substances commonly found in soils.<br />

ELECTRICAL IDENTIFICATION 16175 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.4 WARNING LABELS AND SIGNS<br />

A. Comply with California Electrical Code.<br />

B. Self-Adhesive Warning Labels: Factory-printed, multicolor, pressure-sensitive adhesive labels, configured<br />

for display on front cover, door, or other access to equipment unless otherwise indicated.<br />

C. Baked-Enamel Warning Signs:<br />

1. Preprinted aluminum signs, punched or drilled for fasteners, with colors, legend, and size required<br />

for application.<br />

2. 1/4-inch (6.4-mm) grommets in corners for mounting.<br />

D. Metal-Backed, Butyrate Warning Signs:<br />

1. Weather-resistant, nonfading, preprinted, cellulose-acetate butyrate signs with 0.0396-inch (1-mm)<br />

galvanized-steel backing; and with colors, legend, and size required for application.<br />

2. 1/4-inch (6.4-mm) grommets in corners for mounting.<br />

2.5 EQUIPMENT IDENTIFICATION LABELS<br />

A. Apply equipment identification labels in accordance with FedEx EPN requirements. Labels shall be<br />

stenciled or white vinyl nameplates or printed stickers as per the EPN guidelines. EPN identifications for<br />

major electrical equipment are shown on the electrical drawings.<br />

2.6 MISCELLANEOUS IDENTIFICATION PRODUCTS<br />

A. Fasteners for Labels and Signs: Self-tapping, stainless-steel screws or stainless-steel machine screws<br />

with nuts and flat and lock washers.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Location: Install identification materials and devices at locations for most convenient viewing without<br />

interference with operation and maintenance of equipment.<br />

B. Apply identification devices to surfaces that require finish after completing finish work.<br />

C. Self-Adhesive Identification Products: Clean surfaces before application, using materials and methods<br />

recommended by manufacturer of identification device.<br />

D. Attach signs and plastic labels that are not self-adhesive type with mechanical fasteners appropriate to the<br />

location and substrate.<br />

E. Underground-Line Warning Tape: During backfilling of trenches install continuous underground-line<br />

warning tape directly above line, below finished grade. Use multiple tapes where width of multiple lines<br />

installed in a common duct bank exceeds 16 inches (400 mm) overall.<br />

ELECTRICAL IDENTIFICATION 16175 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

F. Painted Identification: Comply with requirements in Division 9 painting Sections for surface preparation<br />

and paint application.<br />

G. Install utility markers above all underground conduit in accordance with specification section 02605.<br />

3.2 IDENTIFICATION SCHEDULE<br />

A. Power-Circuit Conductor Identification, 600 V or Less: For conductors in vaults, pull and junction boxes,<br />

manholes, and handholes, use color-coding conductor tape to identify the phase.<br />

1. Color-Coding for Phase and Voltage Level Identification, 600 V or Less: Use colors listed below for<br />

ungrounded service, feeder, and branch-circuit conductors.<br />

a. Color shall be factory applied or field applied for sizes larger than No. 8 AWG, if authorities<br />

having jurisdiction permit.<br />

b. Colors for 208/120-V Circuits:<br />

1) Phase A: Black.<br />

2) Phase B: Red.<br />

3) Phase C: Blue.<br />

4) Neutral: White<br />

c. Colors for 480/277-V Circuits:<br />

1) Phase A: Brown.<br />

2) Phase B: Orange.<br />

3) Phase C: Yellow.<br />

4) Neutral: White<br />

d. Field-Applied, Color-Coding Conductor Tape: Apply in half-lapped turns for a minimum<br />

distance of 6 inches (150 mm) from terminal points and in boxes where splices or taps are<br />

made. Apply last two turns of tape with no tension to prevent possible unwinding. Locate<br />

bands to avoid obscuring factory cable markings.<br />

B. Auxiliary Electrical Systems Conductor Identification: Identify field-installed alarm, control, and signal<br />

connections.<br />

1. Identify conductors, cables, and terminals in enclosures and at junctions, terminals, and pull points.<br />

Identify by system and circuit designation.<br />

2. Use system of marker tape designations that is uniform and consistent with system used by<br />

manufacturer for factory-installed connections.<br />

3. Coordinate identification with Project Drawings, manufacturer's wiring diagrams, and the Operation<br />

and Maintenance Manual.<br />

END OF SECTION 16175<br />

ELECTRICAL IDENTIFICATION 16175 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16191 - SLEEVES AND SLEEVE SEALS FOR ELECTRICAL RACEWAYS AND CABLING<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section Includes:<br />

1. Sleeves for raceway and cable penetration of non-fire-rated construction walls and floors.<br />

2. Grout.<br />

3. Silicone sealants.<br />

PART 2 - PRODUCTS<br />

2.1 SLEEVES<br />

A. Wall Sleeves:<br />

1. Steel Pipe Sleeves: ASTM A 53/A 53M “Standard Specification for Pipe, Steel, Black and Hot-<br />

Dipped, Zinc-Coated, Welded and Seamless” , Type E, Grade B, Schedule 40, zinc coated, plain<br />

ends.<br />

2. Cast-Iron Pipe Sleeves: Cast or fabricated "wall pipe," equivalent to ductile-iron pressure pipe,<br />

with plain ends and integral waterstop unless otherwise indicated.<br />

B. Sleeves for Conduits Penetrating Non-Fire-Rated Gypsum Board Assemblies: Galvanized-steel sheet;<br />

0.0239-inch (0.6-mm) minimum thickness; round tube closed with welded longitudinal joint, with tabs for<br />

screw-fastening the sleeve to the board.<br />

C. Sleeves for Rectangular Openings:<br />

2.2 GROUT<br />

1. Material: Galvanized sheet steel.<br />

2. Minimum Metal Thickness:<br />

a. For sleeve cross-section rectangle perimeter less than 50 inches (1270 mm) and with no<br />

side larger than 16 inches (400 mm), thickness shall be 0.052 inch (1.3 mm) .<br />

b. For sleeve cross-section rectangle perimeter 50 inches (1270 mm) or more and one or<br />

more sides larger than 16 inches (400 mm), thickness shall be 0.138 inch (3.5 mm) .<br />

A. Description: Nonshrink; recommended for interior and exterior sealing openings in non-fire-rated walls or<br />

floors.<br />

B. Standard: ASTM C 1107/C 1107M “Standard Specification for Packaged Dry, Hydraulic-Cement Grout<br />

(Nonshrink)”, Grade B, post-hardening and volume-adjusting, dry, hydraulic-cement grout.<br />

SLEEVES AND SLEEVE SEALS FOR ELECTRICAL RACEWAYS AND CABLING 16191 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

C. Design Mix: 5000-psi (34.5-MPa) , 28-day compressive strength.<br />

D. Packaging: Premixed and factory packaged.<br />

2.3 SILICONE SEALANTS<br />

A. Silicone Sealants: Single-component, silicone-based, neutral-curing elastomeric sealants of grade<br />

indicated below.<br />

1. Grade: Pourable (self-leveling) formulation for openings in floors and other horizontal surfaces that<br />

are not fire rated.<br />

2. Sealant shall comply with the testing and product requirements of the California Department of<br />

Health Services' "Standard Practice for the Testing of Volatile Organic Emissions from Various<br />

Sources Using Small-Scale Environmental Chambers."<br />

B. Silicone Foams: Multicomponent, silicone-based liquid elastomers that, when mixed, expand and cure in<br />

place to produce a flexible, nonshrinking foam.<br />

PART 3 - EXECUTION<br />

3.1 SLEEVE INSTALLATION FOR NON-FIRE-RATED ELECTRICAL PENETRATIONS<br />

A. Sleeves for Conduits Penetrating Above-Grade Non-Fire-Rated Concrete and Masonry-Unit Floors and<br />

Walls:<br />

1. Interior Penetrations of Non-Fire-Rated Walls and Floors:<br />

a. Seal annular space between sleeve and raceway or cable, using joint sealant appropriate<br />

for size, depth, and location of joint.<br />

b. Seal space outside of sleeves with mortar or grout. Pack sealing material solidly between<br />

sleeve and wall so no voids remain. Tool exposed surfaces smooth; protect material while<br />

curing.<br />

2. Use pipe sleeves unless penetration arrangement requires rectangular sleeved opening.<br />

3. Size pipe sleeves to provide 1/4-inch (6.4-mm) annular clear space between sleeve and raceway<br />

unless seismic criteria require different clearance.<br />

4. Install sleeves for wall penetrations unless core-drilled holes or formed openings are used. Install<br />

sleeves during erection of walls. Cut sleeves to length for mounting flush with both surfaces of<br />

walls. Deburr after cutting.<br />

5. Install sleeves for floor penetrations. Extend sleeves installed in floors 2 inches (50 mm) above<br />

finished floor level. Install sleeves during erection of floors.<br />

B. Sleeves for Conduits Penetrating Non-Fire-Rated Gypsum Board Assemblies:<br />

1. Use circular metal sleeves unless penetration arrangement requires rectangular sleeved opening.<br />

2. Seal space outside of sleeves with approved joint compound for gypsum board assemblies.<br />

C. Roof-Penetration Sleeves: Seal penetration of individual raceways and cables with flexible boot-type<br />

flashing units applied in coordination with roofing work.<br />

SLEEVES AND SLEEVE SEALS FOR ELECTRICAL RACEWAYS AND CABLING 16191 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Aboveground, Exterior-Wall Penetrations: Seal penetrations using steel pipe sleeves and mechanical<br />

sleeve seals. Select sleeve size to allow for 1-inch (25-mm) annular clear space between pipe and sleeve<br />

for installing mechanical sleeve seals.<br />

E. Underground, Exterior-Wall and Floor Penetrations: Install cast-iron pipe sleeves. Size sleeves to allow<br />

for 1-inch (25-mm) annular clear space between raceway or cable and sleeve for installing sleeve-seal<br />

system.<br />

END OF SECTION 16191<br />

SLEEVES AND SLEEVE SEALS FOR ELECTRICAL RACEWAYS AND CABLING 16191 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16199 – LOW VOLTAGE FUSES<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section Includes: Cartridge fuses rated 600-V ac and less for use in power and control circuits.<br />

1.2 QUALITY ASSURANCE<br />

A. Comply with NEMA FU 1 “Low Voltage Cartridge Fuses” for cartridge fuses.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

1. Cooper Bussmann, Inc.<br />

2. Edison Fuse, Inc.<br />

3. Ferraz Shawmut, Inc.<br />

4. Littelfuse, Inc.<br />

2.2 CARTRIDGE FUSES<br />

A. Characteristics: NEMA FU 1 “Low Voltage Cartridge Fuses”, nonrenewable cartridge fuses with voltage<br />

ratings consistent with circuit voltages.<br />

PART 3 - EXECUTION<br />

3.1 FUSE APPLICATIONS<br />

A. Transformer Primary Circuits: Time delay.<br />

B. Motor Branch Circuits: Dual element time delay.<br />

C. Other Circuits: Fast-acting, unless noted otherwise.<br />

3.2 INSTALLATION<br />

A. Install fuses in fusible devices. Arrange fuses so rating information is readable without removing fuse.<br />

LOW-VOLTAGE FUSES 16199 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Fuses shall be rated for the applied voltage.<br />

C. All power distribution circuit fuses shall be current-limiting and be rated for 200,000A, interrupting<br />

minimum.<br />

D. A minimum of three (3) spare fuses or 10%, whichever is greater, of each size and type fuse provided<br />

shall be supplied to the Owner.<br />

END OF SECTION 16199<br />

LOW-VOLTAGE FUSES 16199 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16320 – 12KV CONDUCTORS<br />

PART 1 - GENERAL<br />

The requirements of Section 16010 shall apply to this section except as herein modified.<br />

1.1 SUMMARY<br />

A. This section describes the electrical conductors for the 12KV system.<br />

1.2 SUBMITTALS<br />

A. Product data: For each type of product specified.<br />

1.3 QUALITY ASSURANCE<br />

A. All electrical equipment covered by this specification shall meet all applicable standards of ANSI,<br />

NEMA and IEEE.<br />

B. The service equipment shall meet applicable requirements of the electric service provider. The<br />

facility is located in an area served by the Port of Oakland.<br />

C. Each reel of 15KV cable shall be factory-tested in accordance with ICEA and UL standards. A<br />

certified copy of the factory test is required.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

A. Cable used for the 12KV circuits shall be 15 KV power cable as defined on the drawings. All cable<br />

applied at >600V shall be manufactured by Kerite.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. 15KV Cable<br />

1. Where termination, connection or tap hardware is not defined on the drawings,<br />

utilize hardware by Cooper, Elastimold or approved equal that is rated and<br />

intended for the application.<br />

2. After installation, all 15KV cables shall be properly identified by a durable nonmetallic<br />

tag in each manhole. Each tag shall list the feeder identification number<br />

and be secured with plastic tie wraps.<br />

12KV CONDUCTORS 16320-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.2 TESTING, ADJUSTING AND CLEANING<br />

A. All installed 15KV circuits shall be fully tested and left in normal operating condition by the<br />

Division 16 contractor.<br />

B. 15KV Cable<br />

1. All 15KV cable installations, including splices and terminations, shall be tested by<br />

a non-destructive dielectric direct current test on the insulation of the cable<br />

system. All tests shall be made by qualified field technicians especially trained for<br />

dielectric testing and interpretation of results and regularly engaged in dielectric<br />

testing and shall be an independent organization having no affiliation with the<br />

construction contractor.<br />

2. The maximum cable dielectric test voltages (direct voltage) shall be in accordance<br />

with the following tabulation:<br />

15KV CABLES<br />

Type Of Cable Being Tested Maximum DC Test Voltage<br />

New cable 55KV<br />

Old cable 20KV<br />

New to new spliced cable 55KV<br />

New to old spliced cable 20KV<br />

3. The test procedure for new cables shall be as follows:<br />

a. Megger Test - to ensure basic cable integrity<br />

b. Step Voltage Tests: In the step voltage tests, voltage shall be applied in<br />

equal consecutive steps, minimum of ten steps. Voltage shall be held for<br />

one minute or longer as required to allow for stabilization of the<br />

capacitance and absorption currents. Current readings shall be taken<br />

and recorded at the end of each period for each voltage step. The<br />

voltage shall not be increased or decreased during the one minute<br />

specified. After the maximum voltage is reached and the initial readings<br />

are recorded, the maximum voltage shall be held for an additional ten<br />

minutes. Current readings shall then be taken and recorded each minute<br />

during this ten minute period.<br />

c. Cable test results:<br />

(1) All readings shall be recorded and plotted on Kilovoltmegohm<br />

paper.<br />

12KV CONDUCTORS 16320-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

END OF SECTION 16320<br />

(2) Upon reviewing the results, the tester shall submit the findings<br />

and render a written summary as to the conditions of the<br />

installation.<br />

(3) Tester shall make a determination as soon as the testing is<br />

complete as to whether or not the system should be energized.<br />

(4) If at any time the test procedure is stopped due to excessive<br />

readings, the installation shall be checked to locate problems and<br />

recommend corrective measures before.<br />

12KV CONDUCTORS 16320-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16371 – 12 KV – 480/277V SECONDARY DOUBLE-ENDED UNIT SUBSTATION<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This section includes the 12KV-480/277 double-ended unit substation; and includes all labor, materials<br />

equipment and services necessary for and incidental to furnishing the newly manufactured substation and<br />

internal control systems as required for the substation to function as per the intent of these specifications.<br />

B. The substation shall be comprised of incoming 12KV primary sections, substation transformers, 480/277V<br />

secondary main-tie-main sections with distribution, and 480/277V circuit breaker connections for the fuel<br />

cell power generation and photovoltaic power generation systems.<br />

C. Substation shall include a control system to provide for automatic source transfer control on the 480/277V<br />

main-tie-main electrically-operated breaker system.<br />

1.2 PERFORMANCE REQUIREMENTS<br />

A. Seismic performance: The substation will withstand the effects of earthquake motions determined<br />

according to ASCE/SEI 7 “Minimum Design Loads for Buildings and Other Structures”.<br />

1. The term “withstand” means “the unit will remain in place without separation of any parts from the<br />

device when subjected to the seismic forces specified and the unit will be fully operational after the<br />

seismic event.<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product within the substation, including but not necessarily limited to the<br />

following:<br />

1. 12KV fused switch sections<br />

2. Lightning arrestors<br />

3. Substation transformers<br />

4. Substation enclosure and bus assemblies, include all ratings<br />

5. 480/277V main breaker and tie breaker sections<br />

6. 480/277V distribution sections<br />

7. All short circuit current interrupting and withstand ratings<br />

8. All circuit breakers, including trip units and accessories<br />

9. All fuses<br />

10. Metering systems, including metering transformers<br />

11. Control system for automatic source transfer control, including sequences of operation<br />

12. Anti-condensation heater system<br />

13. Nameplate schedule<br />

14. One-line diagram<br />

15. Component list<br />

12 KV – 480/277V SECONDARY DOUBLE-ENDED UNIT SUBSTATIONS 16371-1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

B. Shop Drawings: Detail equipment assemblies and indicate dimensions, weights, loads, required<br />

clearances, method of field assembly, components, wiring diagrams and location and size of each field<br />

connection. Include complete schematics for metering and control circuits.<br />

C. Manufacturer Seismic Qualification Certification: Submit certification that the substation will withstand<br />

seismic forces. Include the following:<br />

1. Basis for Certification: Indicate whether withstand certification is based on actual test of assembled<br />

components or on calculation.<br />

a. The term "withstand" means "the unit will remain in place without separation of any parts from the<br />

device when subjected to the seismic forces specified and the unit will be fully operational after the<br />

seismic event."<br />

2. Dimensioned Outline Drawings of Equipment: Identify center of gravity and locate and describe<br />

mounting and anchorage provisions.<br />

3. Detailed description of equipment anchorage devices on which the certification is based and their<br />

installation requirements.<br />

D. Time-current coordination info and all associated info as needed for Electrical Protective Device<br />

Coordination Study and the Arc Flash Hazard Study<br />

1.4 QUALITY ASSURANCE<br />

A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70 “National<br />

Electrical Code”, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked<br />

for intended use.<br />

B. Comply with IEEE C2 “National Electrical Safety Code” and California Electrical Code.<br />

1.5 PROJECT CONDITIONS<br />

A. Environmental Conditions: Substation shall withstand the following environmental conditions without<br />

mechanical or electrical damage or degradation of performance capability:<br />

1. Ambient Temperature: 5 to 40 deg C.<br />

2. Relative Humidity: 0 to 95 percent.<br />

3. Altitude: Sea level.<br />

1.6 RELATED WORK<br />

A. Provide all equipment and component information as needed for the Electrical Protective Device<br />

Coordination Study (refer to Division 16 Section 16031 “Electrical Protective Device Coordination Study”)<br />

and the Arc Flash Hazard Study (refer to Division 16 Section 16032 “Arc Flash Hazard Study”).<br />

1.7 WARRANTY<br />

12 KV – 480/277V SECONDARY DOUBLE-ENDED UNIT SUBSTATIONS 16371-2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

A. Provide warranty to Fed Ex. Manufacturer shall agree to repair or replace components of substation and<br />

associated auxiliary components that fail in materials, performance or workmanship within specified<br />

warranty period of no less than one year. Warranty shall cover all parts, software, labor, travel and living<br />

cost for manufacturer’s service personnel. Warranty period shall not begin until written acceptance by the<br />

Owner. Written acceptance by the Owner will not occur until the system demonstrates successful operation<br />

with actual Owner’s equipment.<br />

PART 2 - PRODUCTS<br />

2.1 SUBSTATION MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

1. Eaton Electrical Inc<br />

2. GE Electrical Distribution & Control.<br />

3. Square D; Schneider Electric.<br />

B. The listing of specific manufacturers does not imply acceptance of their products that do not meet the<br />

specified ratings, features and functions or that otherwise do not comply with the intent of the contract<br />

documents. Manufacturers listed are not relieved from meeting these requirements in their entirety.<br />

C. Substation manufacturer shall provide all equipment with a practical layout, consistent with good<br />

engineering design practices.<br />

D. Available substation space in the Sort Building’s main electrical room is limited and constrained. Supply a<br />

substation that occupies a footprint no larger than that shown on the plans.<br />

2.2 SUBSTATION GENERAL PROVISIONS<br />

A. Indoor Unit Arrangement: Single assembly.<br />

1. Rated NEMA 1<br />

2. Aisleless <strong>Construction</strong>: Full-height doors<br />

B. Enclosure Finish: Factory-applied finish in manufacturer's standard color, including under surfaces treated<br />

with corrosion-resistant undercoating.<br />

C. Warning signage: Provide warning/hazard signage on all substation sections as required by all applicable<br />

Codes and in accordance with good industry practice.<br />

D. All labels and warning signage shall be firmly held in place by mechanical means and shall not rely solely<br />

on adhesive to be held in place.<br />

E. Provide suitable means near the top and bottom of each section to ensure adequate ventilation for all<br />

equipment within.<br />

F. Provide thermostatically-controlled anti-condensation heaters powered from an external 120V power source<br />

as indicated on the drawings.<br />

12 KV – 480/277V SECONDARY DOUBLE-ENDED UNIT SUBSTATIONS 16371-3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

G. All doors shall have provisions for padlocking.<br />

2.3. 12KV SECTIONS<br />

A. Provide freestanding, floor-mounted, dead-front, dead-rear sections with ratings as follows:<br />

1. 12.0KV nominal voltage, 3-phase, 3-wire plus ground, 60Hz<br />

2. 600A minimum (continuous) copper bus<br />

3. 15KV maximum voltage<br />

4. 95KV BIL rating<br />

5. 18KA short circuit RMS current rating<br />

6. 500MVA nominal three-phase<br />

B. Enclosed air-interrupter primary switch:<br />

1. Three pole, single throw, dead front, metal enclosed, with quick-make, quick-break manual stored<br />

energy operator, with fuses mounted on a single frame complying with IEEE C37.20.3 “Standard for<br />

Metal Enclosed Interrupter Switchgear. Operating handle shall be removable.<br />

2. Key interlocking system to prevent fuse access door from being opened unless switch is open.<br />

3. Phase Barriers: Located between blades of each phase, designed for easy removal, allows visual<br />

inspection of switch components when barrier is in place.<br />

4. Window: Permits viewing switch-blade positions when door is closed.<br />

5. Accessory Set: Tools and miscellaneous items required for interrupter switchgear test, inspection,<br />

maintenance, and operation. Include fuse-handling tool as recommended by switchgear manufacturer.<br />

6. Fuses: Comply with the following:<br />

a. Current-limiting type, rated for not less than 50-kA RMS symmetrical current-interrupting capacity.<br />

b. Indicator integral with each fuse to show when it has blown.<br />

7. Switch incoming terminals shall be compression type, sized to accept medium voltage cable up to 500<br />

MCM.<br />

C. Sections shall be fitted with infrared viewing windows located to allow non-invasive, closed panel infrared<br />

inspection of all bus and bus connections. Provide infrared viewing windows as follows:<br />

1. Fluke CLKT C-Range Quadraband, or approved equal.<br />

2. Engineered and tested to withstand electric arcs up to 50KA for 30 cycles.<br />

3. UL-certified for type 3/12 environments<br />

4. Self-grounding<br />

5. Protected against moisture degradation<br />

6. Compatible with the following types of thermographers:<br />

a. Shortwave infrared<br />

b. Midwave infrared<br />

c. Longwave infrared<br />

d. Ultraviolet capable<br />

12 KV – 480/277V SECONDARY DOUBLE-ENDED UNIT SUBSTATIONS 16371-4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

e. Visual capable<br />

f. Fusion capable<br />

2.4 LIQUID-FILLED TRANSFORMER SECTIONS<br />

A. Description: Liquid-filled, two-winding, secondary unit substation transformer complying with<br />

IEEE C57.12.00 “Standard General Requirements for Liquid-Immersed Distribution, Power, and Regulating<br />

Transformers” and UL 1062 “Unit Substations”.<br />

B. KVA Rating: 3000 KVA.<br />

C. Voltage: Delta - wye configuration. Input – 12KV; Output – 480/277V, three phase, four wire. (Supplier to<br />

confirm primary voltage of incoming electrical service prior to release of order.)<br />

D. Insulating Liquid: Less flammable, edible-seed-oil based, and listed by a Nationally Recognized Testing<br />

Laboratory acceptable to the authority having jurisdiction as complying with California Electrical Code<br />

requirements for fire point of not less than 300 deg C when tested according to ASTM D 92 “Standard Test<br />

Method for Flash and Fire Points by Cleveland Open Cup Method”. Liquid shall be readily and completely<br />

biodegradable per EPA OPPTS 835.3100 “Aerobic Aquatic Biodegradation” and nontoxic. The fluid shall be<br />

non-bioaccumulating. The fluid shall be Factory Mutual Approved and shall be a UL Classified Transformer<br />

Fluid, Envirotemp FR3 or approved equal.<br />

E. Insulation Temperature Rise: 65 deg C when operated at rated kVA output in a 40 deg C ambient<br />

temperature.<br />

F. Basic Impulse Level: 95 kV.<br />

G. Full-Capacity Voltage Taps: Four nominal 2.5% taps, two above and two below rated primary voltage; with<br />

externally operable tap changer for de-energized use and with position indicator and padlock hasp.<br />

H. Cooling System: Liquid cooled<br />

I. Impedance: 5.75% percent.<br />

J. Copper bus connections for connection to incoming primary switch and secondary distribution section.<br />

K. Accessories: Grounding pads, lifting lugs, and provisions for jacking under base. Transformers shall have<br />

a steel base and frame allowing use of pipe rollers in any direction, and an insulated, low-voltage, neutral<br />

bushing with removable ground strap. Include the following additional accessories:<br />

1. Liquid-level gage.<br />

2. Pressure-vacuum gage.<br />

3. Liquid temperature indicator.<br />

4. Drain and filter valves.<br />

5. Pressure relief device.<br />

2.5 SECONDARY 480/277V SECTIONS<br />

A. Secondary Bus<br />

12 KV – 480/277V SECONDARY DOUBLE-ENDED UNIT SUBSTATIONS 16371-5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. The secondary bus bars shall be tin-plated copper. Main horizontal bus bars shall be mounted with all<br />

three phases arranged in the same vertical plane. Bus sizing shall be based on ANSI standard<br />

temperature rise criteria of 65 degrees C over a 40 degrees C ambient (outside the enclosure).<br />

2. Provide a full capacity neutral bus.<br />

3. A copper ground bus shall be furnished firmly secured to each vertical section structure and shall<br />

extend the entire length of the switchgear. The ground bus short-time withstand rating shall meet that<br />

of the largest circuit breaker within the assembly.<br />

B. Wiring/Terminations<br />

1. Small wiring, necessary fuse blocks and terminal blocks within the switchgear shall be furnished as<br />

required. Control components mounted within the assembly shall be suitably marked for identification<br />

corresponding to the appropriate designations on manufacturer’s wiring diagrams.<br />

2. Provide a front accessible, isolated vertical wireway for routing of factory and field wiring. Factory<br />

provisions shall be made for securing field wiring without the need for adhesive wire anchors.<br />

3. Front access to all circuit breaker secondary connection points shall be provided for ease of<br />

troubleshooting and connection to external field connections without the need of removing the circuit<br />

breaker for access.<br />

4. Lugs shall be provided in the incoming line section for connection of the main grounding conductor.<br />

Additional lugs for connection of other grounding conductors shall be provided as indicated on the<br />

drawings.<br />

C. Main and Tie Circuit Breakers<br />

1. Main and tie circuit breakers shall be drawout type, electrically operated. All closing shall be<br />

electrically supervised. The main and tie circuit breakers shall NOT have any means to manually close<br />

that would bypass the electrical interlocks. Under no conditions shall both main breakers and the tie<br />

breaker be closed concurrently. Manual closing shall be possible only through a control switch that<br />

acts on the electrical operator.<br />

2. The case of the circuit breaker shall be a polyester thermoset material providing high dielectric<br />

strength.<br />

3. All circuit breaker operating mechanisms are to be two-step, fully-stored energy devices for quickmake,<br />

quick-break operation with a maximum of a five-cycle closing time. Open-close-open cycle shall<br />

be possible without recharging. Motor operator shall automatically charge when circuit breaker is<br />

closed.<br />

4. Current-carrying components shall be completely isolated from the accessory mounting area and<br />

double insulated from the operator with accessory cover in place.<br />

5. Padlocking provisions shall be furnished to receive up to three padlocks when circuit breaker is in the<br />

disconnected position, positively preventing unauthorized closing of the circuit breaker contacts.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

6. Located on the face of the circuit breaker shall be indicators to show the position of the circuit breaker<br />

contacts, status of the closing springs, and circuit breaker position in the cell. An indicator shall show<br />

“charged – not OK to close” if closing springs are charged but circuit breaker is not ready to close.<br />

Circuit breaker racking system must have positive stops at the connected, test, disconnected and<br />

withdrawn positions.<br />

7. Secondary wiring shall be front accessible.<br />

8. Circuit breakers shall provide long service life. The 4000 A frames must be certified to 5000 operations<br />

without maintenance.<br />

9. Circuit breaker trip system shall be an electronic trip unit with functions of adjustable long-time pickup<br />

and delay, short-time pickup and delay, instantaneous, and ground-fault pickup and delay. Trip unit<br />

shall be true RMS current sensing.<br />

10. Electronic trip unit shall be UL Listed and field replaceable.<br />

11. Electronic trip units shall have internal metering capability.<br />

12. Electronic trip units shall have network communications ability for remote monitoring and configuration<br />

13. The main and tie breakers shall be of the same type and rating and shall be interchangeable<br />

D. Secondary Feeder Circuit Breakers<br />

1. All protective secondary devices shall be molded case circuit breakers.<br />

2. All breakers shall be UL listed for application in their intended enclosures.<br />

3. Where indicated on the drawings, circuit breaker trip system shall be an electronic trip unit with<br />

functions of adjustable long-time pickup and delay, short-time pickup and delay, instantaneous, and<br />

ground-fault pickup and delay. Trip unit shall be true RMS current sensing.<br />

2.6 METERING<br />

A. Multifunction Digital Metering Monitor: Eaton Xpert 2270 series meter, or Square D Powerlogic PM820 series<br />

meter, or equivalent by General Electric. Supply with all accessories needed for a fully functional networkconnected<br />

installation.<br />

2.7 INSTRUMENT TRANSFORMERS<br />

A. Provide all potential (voltage) transformers and current transformers as needed for metering as indicated in<br />

the contract documents.<br />

1. All current transformers shall be wired through shorting-type terminal blocks. All current transformer<br />

current loop terminations shall be made with ring-type terminations.<br />

2. Burden and accuracy of all instrument transformers shall be consistent will all connected devices.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3. Potential transformers shall be supplied through current-limiting fuses.<br />

2.8 CONTROL SYSTEMS<br />

A. Control circuits: 120 volts, supplied through secondary disconnecting devices from control power transformer.<br />

B. Control power sources for electrically operated circuit breakers: Control power transformers, with interlocking<br />

relays, connected to the line side of each main circuit breaker. Provide 120 volt secondaries connected<br />

through automatic transfer relays to ensure a fail-safe automatic transfer scheme that will prevent the two<br />

power sources from being concurrently connected to the control system and from being connected together.<br />

C. Control Power Fuses: Primary and secondary fuses for current-limiting and overload protection of transformer<br />

and fuses for protection of control circuits.<br />

D. Control Wiring: Factory-installed, with bundling, lacing, and protection included. Provide flexible conductors<br />

for No. 8 AWG and smaller, for conductors across hinges, and for conductors for interconnections between<br />

shipping units.<br />

E. For each electrically operated circuit breaker, provide circuit breaker electrical trip lockout with amber LED<br />

light indication.<br />

F. For each electrically operated circuit breaker, provide LED opened and closed indicators.<br />

G. Automatic Source Transfer Control System<br />

1. The substation shall be provided with an automatic/manual control system that shall provide for control of<br />

the two main circuit breakers and the tie circuit breaker in order to provide an open transition control<br />

sequence for providing power through the switchboard in the event of a loss of either of the main power<br />

sources. Interlocks shall be in place to ensure that under no circumstances can both main breakers and<br />

the tie breaker be closed concurrently.<br />

2. The automatic source transfer control system shall NOT require an uninterruptible power supply for proper<br />

operation.<br />

3. Provide an industrial grade type 27/47 relay to monitor each incoming power source on the line side of the<br />

main circuit breaker.<br />

a. 27/47 relay for undervoltage, phase reversal, single phase and phase voltage balance<br />

b. Undervoltage sensing (device 27) on both sources shall be set at 88% of nominal voltage<br />

(adjustable) with local LED indication.<br />

c. Phase loss (device 47) set at 68% of nominal voltage (adjustable) with local LED indication.<br />

d. Phase sequence (reverse phase) sensing (device 47) set at 2 cycles (adjustable) with local LED<br />

indication.<br />

e. Phase imbalance (device 47) set at 10% (adjustable) with local LED indication<br />

4. Provide a key-operated test switch (located behind the exterior door) for simulating loss of voltage of<br />

either source.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

5. Control Selector Switches (to be located behind the exterior door)<br />

a. Auto/Manual Main-Tie-Main Breaker Control two-position selector switch<br />

b. Open/Close two-position spring-return-to-center selector switch for each breaker (three total)<br />

1) “Close” control only enabled if Auto/Manual control selector is in the “Manual” position<br />

2) “Close” control is electrically interlocked to prevent both main breakers and tie breaker from<br />

being closed concurrently.<br />

6. Sequence of Operation – Automatic Control<br />

a. Upon obtaining a signal from the main “A” 27/47 monitoring relay (indicating a problem with the<br />

incoming power source), a time delay of 120 seconds (adjustable up to 600 seconds minimum)<br />

shall be activated. If the timer times out, a “loss of power source” condition shall be latched.<br />

b. When the signal from the main “A” 27/47 monitoring relay is no longer present (indicating that the<br />

incoming power source has returned to acceptable operating parameters), a stabilization time<br />

delay of 15 minutes (range adjustable from at least 1 to 60 minutes) shall be activated. If the timer<br />

times out, the “loss of power source” condition shall be unlatched.<br />

c. An LED indicator light shall indicate the presence of each main incoming power source.<br />

d. “Loss of power condition” monitoring for main “B” is similar to main “A”.<br />

e. If the control is in automatic and one main source is in a “loss of power source” condition and the<br />

other main source is not in a “loss of power source” condition, the following sequence shall take<br />

place:<br />

1) The main breaker on the failed side shall open, then<br />

2) After a 5 second delay (range adjustable from at least 1 to 30 seconds) the tie breaker shall<br />

close.<br />

f. While the tie breaker is closed, when the main source’s “loss of power source” condition is no<br />

longer present, the following sequence shall take place:<br />

3) The tie breaker shall open, then<br />

4) After a 5 second delay (range adjustable from at least 1 to 30 seconds) the main breaker shall<br />

close.<br />

7. Anti-race condition interlocks shall prevent initiation of transfer if both incoming main power sources fail<br />

concurrently.<br />

8. Automatic transfer to an incoming main power source shall be inhibited if its 27/47 relay detects a<br />

problem with that power source (regardless of whether or not its timers have time out).<br />

8. No transfers will be initiated if one of the main or tie breakers trips due to an overcurrent or ground-fault<br />

condition. All such trips must be reset before normal operations can commence.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.9 FACTORY TESTS<br />

A. Perform routine tests according to standards specified for components.<br />

B. Conduct transformer tests according to IEEE C57.12.90 “Standard Test Code for Liquid-Immersed<br />

Distribution, Power, and Regulating Transformers” . Perform the following factory-certified tests on each<br />

secondary unit substation:<br />

1. Resistance measurements of all windings on the rated voltage connection and on tap extreme<br />

connections.<br />

2. Ratios on the rated voltage connection and on tap extreme connections.<br />

3. Polarity and phase relation on the rated voltage connection.<br />

4. No-load loss at rated voltage on the rated voltage connection.<br />

5. Exciting current at rated voltage on the rated voltage connection.<br />

6. Impedance and load loss at rated current on the rated voltage connection and on tap extreme<br />

connections.<br />

7. Applied potential.<br />

C. At a minimum, conduct the following factory tests on the 480/277V switchboard in accordance with ANSI<br />

standards:<br />

1. Overpotential test on each bus section<br />

2. Insulation resistance tests<br />

3. Control power wiring verification<br />

4. Instrumentation wiring verification<br />

5. Mechanical operation of all moving components<br />

6. Electrical operation and sequential testing of all control and metering components, to verify all control<br />

system component operation and configuration of all adjustable setpoints and parameters to default<br />

operating conditions<br />

2.10 SPARE PARTS<br />

A. Furnish spare parts described below that match products installed and that are packaged with protective<br />

covering for storage and identified with labels describing contents.<br />

1. Fuses: Minimum of three for each type of fuse used<br />

2. Indicator lamps: Minimum of ten for each type of lamp used<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 - EXECUTION<br />

3.1 SHIPPING REQUIREMENTS<br />

A. Provide all equipment with provisions for lifting or rolling into final mounting location.<br />

B. Provide all equipment with a complete, tightly sealed, heavy duty plastic or other type of liquid-proof cover<br />

to provide protection from weather and other contaminants.<br />

C. Shipping sections shall be arranged to permit transport through limited access space. Detailed instructions<br />

shall be provided for the Division 16 Contractor to reassemble the switchgear on site and to make all<br />

required mechanical housing connections. Reconnection of internal wiring and bus connections across<br />

shipping splits will be the responsibility of the switchgear manufacturer as noted elsewhere.<br />

3.2 INSTALLATION<br />

A. Install secondary unit substations on concrete bases according to manufacturer's written instructions for<br />

seismic installations.<br />

B. Maintain minimum clearances and workspace at equipment according to manufacturer's written<br />

instructions, California Electrical Code and NFPA 70.<br />

C. Verify that ground connections are in place. Maximum ground resistance shall be 5 ohms at secondary unit<br />

substation location. Ground equipment according to Division 16 Section "Grounding and Bonding."<br />

D. Comply with switchgear manufacturers' written installation and alignment instructions.<br />

E. Electrical Wiring: Install all wiring external to switchgear as indicated by switchgear wiring diagrams.<br />

F. Connect wiring according to Division 16 Section "Conductors and Cables."<br />

G. Identify system components with FedEx EPN-compliant labels as per Division 16 Section "Electrical<br />

Identification."<br />

H. Touch-up scratched or discolored surfaces to match original finishes.<br />

I. Vacuum clean the inside of the switchgear (all components and surfaces).<br />

3.3 FIELD QUALITY CONTROL<br />

A. Verify proper connection, phase rotation and torquing of all field wiring connections. Where manufacturer’s<br />

torquing requirements are not indicated, tighten connectors and terminals to comply with torque values<br />

defined in UL 486A “Wire Connectors and Soldering Lugs for Use with Copper Conductors” .<br />

B. Perform tests and inspections and prepare test reports.<br />

1. Provide all necessary equipment, labor, accessories, test instruments, temporary facilities, etc required<br />

for testing at no additional cost to the Owner.<br />

C. Tests and Inspections:<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Perform tests recommended by manufacturer.<br />

2. Test all safeties.<br />

3. Test insulation resistance for each bus<br />

4. Test continuity of each circuit.<br />

5. Test all control system and sequences of operation<br />

6. Test all metering<br />

D. Switchboard will be considered defective if it does not pass tests and inspections.<br />

E. Replace damaged and/or malfunctioning equipment and retest to demonstrate proper operation.<br />

F. Following completion of tests, set and verify all adjustable settings of protective devices as directed by the<br />

Electrical Protective Device Coordination Study.<br />

G. Prepare test and inspection reports, including a certified report that identifies switchboards included and<br />

that describes scanning results. Include notation of deficiencies detected, remedial action taken, and<br />

observations after remedial action.<br />

3.4 ACCEPTANCE TESTING<br />

A. Demonstrate the successful operation of all substation functions and operating sequences to the Owner or<br />

the Owner’s designated representative. Substation will be accepted by Owner only when Owner is<br />

completely satisfied with all aspects of substation configuration and operation and after any deficiencies or<br />

malfunctions have been corrected.<br />

B. Following completion of tests, put switchgear into normal automatic operation mode.<br />

3.5 TRAINING<br />

A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust,<br />

operate, and maintain the substation. Training shall be for up to ten of the Owner’s personnel. The Owner<br />

reserves the right to videotape the training sessions. Provide a minimum of two eight-hour on-site training<br />

sessions on non-consecutive days. All training dates shall be scheduled with, coordinated with, and<br />

approved by the Owner. Training shall include, but not be limited to the following:<br />

1. Safety precautions<br />

2. Overall substation description and theory of operation<br />

3. Automatic operation<br />

4. Manual operation<br />

5. Safeties<br />

6. Interpretation of indicating and alarm devices<br />

7. Review of typical troubleshooting procedures<br />

8. Recommended system check lists and log sheets<br />

9. Routine inspection, test and maintenance procedures<br />

10. Recommended preventative maintenance<br />

11. Instruction on the operation of the gear, circuit breakers and major components<br />

12. Review of Operations & Maintenance manuals<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.6 FOLLOW-UP SERVICE<br />

A. Voltage Monitoring and Adjusting: Perform the following voltage monitoring within six months after Final<br />

Acceptance:<br />

1. During a period of normal load cycles, perform seven days of continuous three-phase voltage recording<br />

at secondary terminals of each substation transformer. Voltage unbalance greater than 1% between<br />

phases, or deviation of any phase voltage from nominal value by more than plus or minus 5 percent<br />

during test period, is unacceptable.<br />

2. Corrective Actions: If test results are unacceptable, perform the following corrective actions, as<br />

appropriate:<br />

a. Adjust transformer taps.<br />

b. Prepare written request for voltage adjustment.<br />

3. Retests: After corrective actions have been performed, repeat monitoring until satisfactory results are<br />

obtained.<br />

4. Report: Prepare written report covering monitoring and corrective actions performed.<br />

END OF SECTION 16371<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16405 - WIRING DEVICES<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes the following:<br />

1. Receptacles, receptacles with integral GFCI, and associated device plates.<br />

2. Snap switches<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers' Names: Shortened versions (shown in parentheses) of the following manufacturers'<br />

names are used in other Part 2 articles:<br />

1. Cooper Wiring Devices; a division of Cooper Industries, Inc. (Cooper).<br />

2. Hubbell Incorporated; Wiring Device-Kellems (Hubbell).<br />

3. Leviton Mfg. Company Inc. (Leviton).<br />

4. Pass & Seymour/Legrand; Wiring Devices & Accessories (Pass & Seymour).<br />

2.2 STRAIGHT BLADE RECEPTACLES<br />

A. Convenience Receptacles, 125 V, 20 A: Comply with NEMA WD 1 “General Color Requirements for<br />

Wiring Devices”, NEMA WD 6 “Wiring Devices—Dimensional Specifications” configuration 5-20R, and<br />

UL 498 “Attachment Plugs and Receptacles”.<br />

1. Products: Subject to compliance with requirements, provide one of the following:<br />

a. Cooper<br />

b. Hubbell<br />

c. Leviton<br />

d. Pass & Seymour<br />

2.3 GFCI RECEPTACLES<br />

A. General Description: Straight blade, non-feed-through type. Comply with NEMA WD 1 “General Color<br />

Requirements for Wiring Devices”, NEMA WD 6 “Wiring Devices - Dimensional Specifications”<br />

configuration 5-20R, and UL 498 “Attachment Plugs and Receptacles”, and UL 943 “Ground-Fault Circuit-<br />

Interrupters”,<br />

Class A, and include indicator light that is lighted when device is tripped.<br />

B. Duplex GFCI Convenience Receptacles, 125 V, 20 A:<br />

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1. Products: Subject to compliance with requirements, provide one of the following:<br />

2.4 SNAP SWITCHES<br />

a. Cooper<br />

b. Pass & Seymour<br />

c. Hubbell<br />

d. Leviton<br />

A. Comply with NEMA WD 1 ““General Color Requirements for Wiring Devices””and UL 20 “Standard for<br />

Safety General-Use Snap Switches” .<br />

B. Switches, 120/277 V, 20 A:<br />

1. Available Products: Subject to compliance with requirements, products that may be incorporated<br />

into the Work include, but are not limited to, the following:<br />

2. Products: Subject to compliance with requirements, provide one of the following:<br />

2.5 WALL PLATES<br />

a. Cooper<br />

b. Hubbell<br />

c. Leviton<br />

d. Pass & Seymour<br />

A. Single and combination types to match corresponding wiring devices.<br />

1. Plate-Securing Screws: Metal with head color to match plate finish.<br />

2. Material for Finished Spaces: Smooth, high-impact thermoplastic. Color to be ivory.<br />

3. Material for Unfinished Spaces: Galvanized steel.<br />

B. Wet-Location, Weatherproof Cover Plates: NEMA 250 “Enclosures for Electrical Equipment (1000 Volts<br />

Maximum) ”, complying with type 3R weather-resistant, die-cast aluminum with weatherproof-while-in-use<br />

lockable cover.<br />

2.6 FLOOR SERVICE FITTINGS<br />

A. Type: Modular, flush-type units suitable for wiring method used.<br />

B. Compartments: Barrier separates power from voice and data communication cabling.<br />

C. Service Plate: Solid brass with satin finish.<br />

D. Power Receptacle: NEMA WD 6 “Wiring Devices—Dimensional Specifications”<br />

configuration 5-20R, gray<br />

finish, unless otherwise indicated.<br />

E. Voice and Data Communication Outlet: Blank cover with bushed cable opening.<br />

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2.7 FINISHES<br />

A. Color: Wiring device catalog numbers in Section Text do not designate device color.<br />

1. Wiring Devices Connected to Normal Power System: Ivory, unless otherwise indicated.<br />

2. Wiring Devices Connected to Emergency Power System: Red.<br />

3. TVSS Devices: Blue.<br />

4. Isolated Ground Circuits: Orange<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Coordination with Other Trades:<br />

1. Take steps to insure that devices and their boxes are protected. Do not place wall finish materials<br />

over device boxes and do not cut holes for boxes with routers that are guided by riding against<br />

outside of the boxes.<br />

2. Keep outlet boxes free of plaster, drywall joint compound, mortar, cement, concrete, dust, paint,<br />

and other material that may contaminate the raceway system, conductors, and cables.<br />

3. Install device boxes in brick or block walls so that the cover plate does not cross a joint unless the<br />

joint is troweled flush with the face of the wall.<br />

4. Install wiring devices after all wall preparation, including painting, is complete.<br />

B. Conductors:<br />

1. Do not strip insulation from conductors until just before they are spliced or terminated on devices.<br />

2. Strip insulation evenly around the conductor using tools designed for the purpose. Avoid scoring or<br />

nicking of solid wire or cutting strands from stranded wire.<br />

3. The length of free conductors at outlets for devices shall meet provisions of California Electrical<br />

Code, without pigtails.<br />

4. Existing Conductors:<br />

C. Device Installation:<br />

a. Cut back and pigtail, or replace all damaged conductors.<br />

b. Straighten conductors that remain and remove corrosion and foreign matter.<br />

c. Pigtailing existing conductors is permitted provided the outlet box is large enough.<br />

1. Replace all devices that have been in temporary use during construction or that show signs that<br />

they were installed before building finishing operations were complete.<br />

2. Keep each wiring device in its package or otherwise protected until it is time to connect conductors.<br />

3. Do not remove surface protection, such as plastic film and smudge covers, until the last possible<br />

moment.<br />

4. Connect devices to branch circuits using pigtails that are not less than 6 inches (152 mm) in length.<br />

5. When there is a choice, use side wiring with binding-head screw terminals. Wrap solid conductor<br />

tightly clockwise, 2/3 to 3/4 of the way around terminal screw.<br />

6. Use a torque screwdriver when a torque is recommended or required by the manufacturer.<br />

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7. When conductors larger than No. 12 AWG are installed on 15- or 20-A circuits, splice No. 12 AWG<br />

pigtails for device connections.<br />

8. Tighten unused terminal screws on the device.<br />

9. When mounting into metal boxes, remove the fiber or plastic washers used to hold device<br />

mounting screws in yokes, allowing metal-to-metal contact.<br />

D. Receptacle Orientation:<br />

1. Install ground pin of vertically mounted receptacles down, and on horizontally mounted receptacles<br />

to the left.<br />

E. Device Plates: Do not use oversized or extra-deep plates. Repair wall finishes and remount outlet boxes<br />

when standard device plates do not fit flush or do not cover rough wall opening.<br />

3.2 IDENTIFICATION<br />

A. Comply with Division 16 Section "Electrical Identification."<br />

1. Receptacles: Identify panelboard and circuit number from which served with clear labels with black<br />

lettering, and by handwriting in permanent black marker on the back of the cover plate. Contractor<br />

shall receive approval from FedEx on label materials and methods prior to installation.<br />

3.3 FIELD QUALITY CONTROL<br />

A. Perform tests and inspections and prepare test reports.<br />

1. Test Instruments: Use instruments that comply with UL 1436 “Standard for Electrical Measuring<br />

and Test Equipment”.<br />

2. Test Instrument for Convenience Receptacles: Digital wiring analyzer with digital readout or<br />

illuminated LED indicators of measurement.<br />

B. Tests for Convenience Receptacles:<br />

1. Line Voltage: Acceptable range is 105 to 132 V.<br />

2. Ground Impedance: Values of up to 2 ohms are acceptable.<br />

3. GFCI Trip: Test for tripping values specified in UL 1436 “Standard for Electrical Measuring and<br />

Test Equipment” and UL 943 “Ground-Fault Circuit-Interrupters”.<br />

4. Using the test plug, verify that the device and its outlet box are securely mounted.<br />

5. The tests shall be diagnostic, indicating damaged conductors, high resistance at the circuit<br />

breaker, poor connections, inadequate fault current path, defective devices, or similar problems.<br />

Correct circuit conditions, remove malfunctioning units and replace with new, and retest as<br />

specified above.<br />

END OF SECTION 16405<br />

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SECTION 16410 - ENCLOSED SWITCHES<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section Includes:<br />

1. Fusible switches.<br />

2. Nonfusible switches.<br />

3. Enclosures.<br />

1.2 DEFINITIONS<br />

A. NC: Normally closed.<br />

B. NO: Normally open.<br />

C. SPDT: Single pole, double throw.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. Seismic Performance: Enclosed switches shall withstand the effects of earthquake motions determined<br />

according to ASCE/SEI 7 “Minimum Design Loads for Buildings and Other Structures”.<br />

1. The term "withstand" means "the unit will remain in place without separation of any parts from the<br />

device when subjected to the seismic forces specified and the unit will be fully operational after the<br />

seismic event."<br />

1.4 SUBMITTALS<br />

A. Product Data: For each type of enclosed switch indicated.<br />

B. Shop Drawings: For enclosed switches. Include plans, elevations, sections, details, and attachments to<br />

other work.<br />

C. Seismic Qualification Certificates: For enclosed switches from manufacturer.<br />

PART 2 - PRODUCTS<br />

2.1 FUSIBLE SWITCHES<br />

A. Basis-of-Design Product: Subject to compliance with requirements, provide product by one of the<br />

following:<br />

ENCLOSED SWITCHES AND CIRCUIT BREAKERS 16410 - 1


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1. Eaton Electrical Inc.; Cutler-Hammer Business Unit.<br />

2. General Electric Company; GE Consumer & Industrial - Electrical Distribution.<br />

3. Square D; a brand of Schneider Electric.<br />

B. Type HD, Heavy Duty, Single Throw, 600-V ac, 1200 A and Smaller: UL 98 “Enclosed and Dead-Front<br />

Switches” and NEMA KS 1 “Enclosed and Miscellaneous Distribution Equipment Switches (600 V<br />

Maximum) ”, horsepower rated, with clips or bolt pads to accommodate indicated fuses, lockable handle<br />

with capability to accept three padlocks, and interlocked with cover in closed position.<br />

C. Accessories:<br />

1. Equipment Ground Kit: Internally mounted and labeled for copper and aluminum ground<br />

conductors.<br />

2. Neutral Kit: Internally mounted; insulated, capable of being grounded and bonded; labeled for<br />

copper and aluminum neutral conductors.<br />

3. Class R Fuse Kit: Provides rejection of other fuse types when Class R fuses are specified.<br />

4. Lugs: Suitable for number, size, and conductor material.<br />

5. Service-Rated Switches: Labeled for use as service equipment, where indicated.<br />

2.2 NONFUSIBLE SWITCHES<br />

A. Basis-of-Design Product: Subject to compliance with requirements, provide product by one of the<br />

following:<br />

1. Eaton Electrical Inc.; Cutler-Hammer Business Unit.<br />

2. General Electric Company; GE Consumer & Industrial - Electrical Distribution.<br />

3. Square D; a brand of Schneider Electric.<br />

B. Type HD, Heavy Duty, Single Throw, 600-V ac, 1200 A and Smaller: UL 98 “Enclosed and Dead-Front<br />

Switches” and NEMA KS 1 “Enclosed and Miscellaneous Distribution Equipment Switches (600 V<br />

Maximum) ”, horsepower rated, lockable handle with capability to accept three padlocks, and interlocked<br />

with cover in closed position.<br />

C. Accessories:<br />

1. Equipment Ground Kit: Internally mounted and labeled for copper and aluminum ground<br />

conductors.<br />

2. Neutral Kit: Internally mounted; insulated, capable of being grounded and bonded; labeled for<br />

copper and aluminum neutral conductors.<br />

3. Lugs: Suitable for number, size, and conductor material.<br />

2.3 ENCLOSURES<br />

A. Enclosed Switches: NEMA AB 1 “Molded Case Circuit Breakers, Molded Case Switches and Circuit<br />

Breaker Enclosures”, NEMA KS 1 “Enclosed and Miscellaneous Distribution Equipment Switches (600 V<br />

Maximum)”, NEMA 250 “Enclosures for Electrical Equipment (1000 Volts Maximum)”, and UL 50<br />

“Standard of Safety for Enclosures for Electrical Equipment”, to comply with environmental conditions at<br />

installed location.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Indoor Locations: NEMA 250, Type 12 unless otherwise noted.<br />

2. Outdoor Locations: NEMA 250, Type 3R unless otherwise noted.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Install individual wall-mounted switches with tops at uniform height unless otherwise indicated.<br />

B. Temporary Lifting Provisions: Remove temporary lifting eyes, channels, and brackets and temporary<br />

blocking of moving parts from enclosures and components.<br />

C. Install fuses in fusible devices.<br />

3.2 IDENTIFICATION<br />

A. Comply with requirements in Division 16 Section "Electrical Identification."<br />

1. Identify field-installed conductors, interconnecting wiring, and components; provide warning signs.<br />

2. Label each enclosure with laminated-plastic nameplate.<br />

3.3 FIELD QUALITY CONTROL<br />

A. Perform tests and inspections.<br />

B. Acceptance Testing Preparation:<br />

1. Test continuity of each circuit.<br />

C. Tests and Inspections:<br />

1. Perform visual and mechanical inspections and electrical tests.<br />

2. Correct malfunctioning units on-site, where possible, and retest to demonstrate compliance;<br />

otherwise, replace with new units and retest.<br />

D. Enclosed switches will be considered defective if they do not pass tests and inspections.<br />

END OF SECTION 16410<br />

ENCLOSED SWITCHES AND CIRCUIT BREAKERS 16410 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16420 - PANELBOARDS<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section includes panelboards.<br />

1.2 PERFORMANCE REQUIREMENTS<br />

A. Seismic Performance: Panelboards shall withstand the effects of earthquake motions determined<br />

according to SEI/ASCE 7 “Minimum Design Loads for Buildings and Other Structures”.<br />

1. The term "withstand" means "the unit will remain in place without separation of any parts from the<br />

device when subjected to the seismic forces specified and the unit will be fully operational after the<br />

seismic event."<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: For each panelboard and related equipment.<br />

1. Include dimensioned plans, elevations, sections, and details. Show tabulations of installed<br />

devices, equipment features, and ratings.<br />

2. Detail enclosure types and details for types other than NEMA 250 “Enclosures for Electrical<br />

Equipment (1000 Volts Maximum) ”, Type 1.<br />

3. Detail bus configuration, current, and voltage ratings.<br />

4. Short-circuit current rating of panelboards and overcurrent protective devices.<br />

5. Detail features, characteristics, ratings, and factory settings of individual overcurrent protective<br />

devices and auxiliary components.<br />

6. Include time-current coordination curves for each type and rating of overcurrent protective device<br />

included in panelboards.<br />

C. Seismic Qualification Certificates: Submit manufacturer’s certification that panelboards, overcurrent<br />

protective devices, accessories, and components will withstand seismic forces.<br />

D. Panelboard schedules for installation in panelboards.<br />

1.4 QUALITY ASSURANCE<br />

A. Comply with NEMA PB 1 “Panelboards”.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 2 - PRODUCTS<br />

2.1 GENERAL REQUIREMENTS FOR PANELBOARDS<br />

A. Fabricate and test panelboards according to IEEE 344 “Recommended Practice for Seismic Qualification<br />

of Class 1E Equipment for Nuclear Power Generating Stations”<br />

to withstand seismic forces.<br />

B. Enclosures: Surface-mounted cabinets.<br />

1. Rated for environmental conditions at installed location.<br />

a. Indoor Dry and Clean Locations: NEMA 250 “Enclosures for Electrical Equipment (1000<br />

Volts Maximum) ”, Type 1.<br />

b. Outdoor Locations: NEMA 250 “ Enclosures for Electrical Equipment (1000 Volts<br />

Maximum) ”, Type 3R.<br />

c. Wet or Damp Indoor Locations: NEMA 250 “ Enclosures for Electrical Equipment (1000<br />

Volts Maximum) ”, Type 4.<br />

2. Front: Secured to box with concealed trim clamps. For surface-mounted fronts, match box<br />

dimensions; for flush-mounted fronts, overlap box.<br />

3. Hinged Front Cover: Entire front trim hinged to box and with standard door within hinged trim<br />

cover.<br />

4. Directory Card: Inside panelboard door, mounted in transparent card holder.<br />

C. Phase, Neutral, and Ground Buses: Copper<br />

D. Service Equipment Label: UL labeled for use as service equipment for panelboards with one or more<br />

main service disconnecting and overcurrent protective devices.<br />

E. Future Devices: Mounting brackets, bus connections, filler plates, and necessary appurtenances required<br />

for future installation of devices.<br />

F. Panelboard Short-Circuit Current Rating: Fully rated to interrupt symmetrical short-circuit current available<br />

at terminals.<br />

G. Basis-of-Design Product: Subject to compliance with requirements, provide product by one of the<br />

following:<br />

1. General Use Panelboards<br />

a. Eaton Electrical Inc.; Cutler-Hammer Business Unit.<br />

b. General Electric Company; GE Consumer & Industrial - Electrical Distribution.<br />

c. Square D; a brand of Schneider Electric.<br />

2. Lighting Control Panelboards<br />

a. Eaton Electrical Inc.; Cutler-Hammer Business Unit. – PowR Command 2000<br />

b. Square D; a brand of Schneider Electric – Powerlink 2000<br />

c. Note: Branch breakers shall be able to be overridden manually at the breaker without use of<br />

programming.<br />

H. Doors: Secured with vault-type latch with tumbler lock; keyed alike.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

I. Branch Overcurrent Protective Devices: For Circuit-Breaker Frame Sizes 125 A and Smaller: Bolt-on<br />

circuit breakers.<br />

J. Branch Overcurrent Protective Devices: For Circuit-Breaker Frame Sizes Larger Than 125 A: Bolt-on<br />

circuit breakers; plug-in circuit breakers where individual positive-locking device requires mechanical<br />

release for removal.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Receive, inspect, handle, store and install panelboards and accessories.<br />

B. Comply with seismic mounting and anchoring requirements.<br />

C. Mount panelboard cabinet plumb and rigid without distortion of box. Mount recessed panelboards with<br />

fronts uniformly flush with wall finish and mating with back box.<br />

D. Install overcurrent protective devices and controllers not already factory installed.<br />

E. Install filler plates in unused spaces.<br />

F. Arrange conductors in gutters into groups and bundle and wrap with wire ties.<br />

3.2 IDENTIFICATION<br />

A. Identify field-installed conductors, interconnecting wiring, and components; provide warning signs<br />

complying with Division 16 Section "Electrical Identification."<br />

B. Create a directory to indicate installed circuit loads and incorporating Owner's final room designations.<br />

Obtain approval before installing. Use a computer or typewriter to create directory; handwritten directories<br />

are not acceptable.<br />

C. Panelboard Nameplates: Label each panelboard with a FedEx EPN-compliant nameplate as per<br />

requirements for identification specified in Division 16 Section "Electrical Identification."<br />

3.3 FIELD QUALITY CONTROL<br />

A. Perform tests and inspections.<br />

B. Acceptance Testing Preparation:<br />

1. Test continuity of each circuit.<br />

C. Tests and Inspections:<br />

1. Perform visual and mechanical inspections and electrical tests.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2. Correct malfunctioning units on-site, where possible, and retest to demonstrate compliance;<br />

otherwise, replace with new units and retest.<br />

D. Panelboards will be considered defective if they do not pass tests and inspections.<br />

END OF SECTION 16420<br />

PANELBOARDS 16420 - 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16430 - MOTOR-CONTROL CENTERS<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section includes MCCs for use with ac circuits rated 600 V and less.<br />

1.2 DEFINITIONS<br />

A. CPT: Control power transformer.<br />

B. LED: Light-emitting diode.<br />

C. MCC: Motor-control center.<br />

D. MCCB: Molded-case circuit breaker.<br />

E. MCP: Motor-circuit protector.<br />

F. NC: Normally closed.<br />

G. NO: Normally open.<br />

H. OCPD: Overcurrent protective device.<br />

I. PT: Potential transformer.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. Seismic Performance: MCCs shall withstand the effects of earthquake motions determined according to<br />

ASCE/SEI 7 “Minimum Design Loads for Buildings and Other Structures”.<br />

1. The term "withstand" means "the unit will remain in place without separation of any parts from the<br />

device when subjected to the seismic forces specified and the unit will be fully operational after the<br />

seismic event.<br />

1.4 SUBMITTALS<br />

A. Product Data: For each type of controller and each type of MCC.<br />

B. Shop Drawings: For each MCC, manufacturer's approval drawings as defined in UL 845 “Motor Control<br />

Centers”. In addition to requirements specified in UL 845 “Motor Control Centers”, include dimensioned<br />

plans, elevations, and sections; and conduit entry locations and sizes, mounting arrangements, and<br />

details, including required clearances and service space around equipment.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Show tabulations of installed devices, equipment features, and ratings.<br />

2. Schematic Wiring Diagrams: For power, signal, and control wiring for each installed controller.<br />

3. Nameplate legends.<br />

4. Vertical and horizontal bus capacities.<br />

5. Features, characteristics, ratings, and factory settings of each installed unit.<br />

C. Coordination Drawings: Floor plans, drawn to scale, showing dimensioned layout, required working<br />

clearances, and required area above and around MCCs where pipe and ducts are prohibited. Show MCC<br />

layout and relationships between electrical components and adjacent structural and mechanical elements.<br />

Show support locations, type of support, and weight on each support. Indicate field measurements.<br />

D. Seismic Qualification Certificates: For MCCs, accessories, and components, from manufacturer.<br />

1.5 QUALITY ASSURANCE<br />

A. Testing Agency Qualifications: Member company of NETA or an NRTL.<br />

B. Source Limitations: Obtain MCCs and controllers of a single type from single source from single<br />

manufacturer.<br />

C. IEEE Compliance: Fabricate and test enclosed controllers according to IEEE 344 “Recommended<br />

Practice for Seismic Qualification of Class 1E Equipment for Nuclear Power Generating Stations”<br />

to<br />

withstand seismic forces.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURED UNITS<br />

A. Basis-of-Design Product: Subject to compliance with requirements, provide product by one of the<br />

following:<br />

1. Eaton Electrical Inc.; Cutler-Hammer Business Unit.<br />

2. General Electric Company; GE Industrial Systems.<br />

3. Rockwell Automation, Inc.; Allen-Bradley Brand.<br />

4. Square D; a brand of Schneider Electric.<br />

B. General Requirements for MCCs: Comply with NEMA ICS 18 “Motor Control Centers” and UL 845 “Motor<br />

Control Centers”.<br />

2.2 FUNCTIONAL FEATURES<br />

A. Future Units: Compartments fully bused and equipped with guide rails or equivalent, ready for insertion of<br />

drawout units.<br />

B. Spare Units: Installed in compartments indicated "spare."<br />

C. Bus Material: Copper.<br />

D. Ratings: As indicated on drawings.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

E. Motor Control Components: As indicated on drawings.<br />

2.3 ENCLOSURES<br />

A. Enclosures: Freestanding steel cabinets unless otherwise indicated. NEMA 250 “Enclosures for Electrical<br />

Equipment (1000 Volts Maximum) ”, Type 1, unless otherwise indicated to comply with environmental<br />

conditions at installed location.<br />

B. Anti-Condensation Space Heaters: Factory-installed electric space heaters of sufficient wattage with<br />

thermostatic control in each vertical section to maintain enclosure temperature above expected dew point.<br />

C. Enclosure Finish: Factory-applied finish in manufacturer's standard gray finish over a rust-inhibiting primer<br />

on treated metal surface.<br />

D. Compartments: Modular; individual doors with concealed hinges and quick-captive screw fasteners.<br />

Interlocks on units requiring disconnecting means in off position before door can be opened or closed,<br />

except by operating a permissive release device.<br />

E. Interchangeability: Compartments constructed to allow for removal of units without opening adjacent<br />

doors, disconnecting adjacent compartments, or disturbing operation of other units in MCC; same size<br />

compartments to permit interchangeability and ready rearrangement of units, such as replacing three<br />

single units with a unit requiring three spaces, without cutting or welding.<br />

F. Wiring Spaces:<br />

1. Vertical wireways in each vertical section for vertical wiring to each unit compartment; supports to<br />

hold wiring in place.<br />

2. Horizontal wireways in each vertical section for horizontal wiring between vertical sections;<br />

supports to hold wiring in place.<br />

2.4 CHARACTERISTICS<br />

A. Wiring: NEMA ICS 18 “Motor Control Centers”, Class I.<br />

B. Control and Load Wiring: Factory installed, with bundling, lacing, and protection included. Provide flexible<br />

conductors for No. 8 AWG and smaller, for conductors across hinges, and for conductors for<br />

interconnections between shipping units.<br />

2.5 SOURCE QUALITY CONTROL<br />

A. MCC Testing: Inspect and test MCCs.<br />

B. MCCs will be considered defective if they do not pass tests and inspections.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Seismic Bracing: Comply with requirements specified.<br />

B. Temporary Lifting Provisions: Remove temporary lifting eyes, channels, and brackets and temporary<br />

blocking of moving parts from enclosures and components.<br />

C. Install fuses in each fusible switch.<br />

D. Install fuses in control circuits if not factory installed. Comply with requirements in Division 16 Section<br />

"Fuses."<br />

E. Install heaters in thermal-overload relays. Select heaters based on actual nameplate full-load amperes<br />

after motors have been installed.<br />

3.2 IDENTIFICATION<br />

A. Comply with requirements in Division 16 Section "Electrical Identification" for identification of MCC, MCC<br />

components, and control wiring.<br />

1. Identify field-installed conductors, interconnecting wiring, and components; provide warning signs.<br />

2. Label MCC and each cubicle with FedEx EPN-compliant label.<br />

3. Label each enclosure-mounted control and pilot device.<br />

3.3 CONNECTIONS<br />

A. Comply with requirements for installation of conduit in Division 16 Section "Raceways and Boxes."<br />

B. Comply with requirements in Division 16 Section "Grounding and Bonding."<br />

3.4 FIELD QUALITY CONTROL<br />

A. Perform tests and inspections.<br />

B. Acceptance Testing Preparation:<br />

1. Test continuity of each circuit.<br />

C. Tests and Inspections:<br />

1. Inspect controllers, wiring, components, connections, and equipment installation. Test and adjust<br />

controllers, components, and equipment.<br />

2. Test continuity of each circuit.<br />

3. Test each motor for proper phase rotation.<br />

4. Correct malfunctioning units on-site, where possible, and retest to demonstrate compliance;<br />

otherwise, replace with new units and retest.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

5. Test and adjust controls, remote monitoring, and safeties. Replace damaged and malfunctioning<br />

controls and equipment.<br />

D. Enclosed controllers will be considered defective if they do not pass tests and inspections.<br />

3.5 ADJUSTING<br />

A. Set field-adjustable switches, auxiliary relays, time-delay relays, timers, and overload-relay pickup and trip<br />

ranges.<br />

B. Adjust the trip settings of MCPs and thermal-magnetic circuit breakers with adjustable, instantaneous trip<br />

elements. Initially adjust to six times the motor nameplate full-load amperes. If tripping occurs on motor<br />

inrush, adjust settings in increments until motors start without tripping. Do not exceed eight times the<br />

motor full-load amperes (or 11 times for NEMA Premium Efficient motors if required).<br />

C. Set field-adjustable circuit-breaker trip ranges.<br />

END OF SECTION 16430<br />

MOTOR-CONTROL CENTERS 16430 - 5


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16440 - LOW-VOLTAGE TRANSFORMERS<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes the following types of dry-type distribution transformers rated 600 V and less, with<br />

capacities up to 150 KVA.<br />

1.2 SUBMITTALS<br />

A. Product Data: For each product indicated.<br />

B. Shop Drawings: Indicate dimensions, weights, and wiring diagrams.<br />

C. Manufacturer Seismic Qualification Certification: Submit certification that transformers, accessories, and<br />

components will withstand seismic forces.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

1. Eaton Electrical Inc.; Cutler-Hammer Products.<br />

2. General Electric Company.<br />

3. Square D; Schneider Electric.<br />

2.2 GENERAL TRANSFORMER REQUIREMENTS<br />

A. Description: Factory-assembled and -tested, air-cooled units for 60-Hz service.<br />

B. Cores: Grain-oriented, non-aging silicon steel.<br />

C. Coils: Continuous windings without splices except for taps.<br />

2.3 DISTRIBUTION TRANSFORMERS<br />

A. Comply with NEMA ST 20 “Dry-Type Transformers for General Applications”, and list and label as<br />

complying with UL 1561 “Dry-Type General Purpose and Power Transformers”.<br />

B. Provide transformers that are constructed to withstand seismic forces.<br />

C. Cores: One leg per phase.<br />

LOW-VOLTAGE TRANSFORMERS 16440 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

D. Enclosure: Ventilated, NEMA 250 “Enclosures for Electrical Equipment (1000 Volts Maximum) ”, Type 2,<br />

unless otherwise noted.<br />

1. Core and coil shall be encapsulated within resin compound, sealing out moisture and air.<br />

E. Transformer Enclosure Finish: Comply with NEMA 250 “Enclosures for Electrical Equipment (1000 Volts<br />

Maximum) ”.<br />

1. Finish Color: Gray.<br />

F. Taps for Transformers – Minimum six 2% full capacity, two above and four below rated voltage.<br />

G. Insulation Class: 220 deg C, UL-component-recognized insulation system with a maximum of 150 deg C<br />

rise above 40 deg C ambient temperature.<br />

H. Energy Efficiency for Transformers Rated 15 kVA and Larger:<br />

1. Complying with NEMA TP 1 “Guide for Determining Energy Efficiency for Distribution<br />

Transformers”,<br />

Class 1 efficiency levels.<br />

2. Tested according to NEMA TP 2 “ Standard Test Method for Measuring the Energy Consumption of<br />

Distribution Transformers”.<br />

2.4 IDENTIFICATION DEVICES<br />

A. Nameplates: FedEx EPN-compliant nameplate. Nameplates are specified in Division 16 Section<br />

"Electrical Identification."<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Install wall-mounting transformers level and plumb with wall brackets fabricated by transformer<br />

manufacturer.<br />

1. Brace wall-mounting transformers as specified in Division 16 Section "Electrical Supports and<br />

Seismic Restraints."<br />

3.2 FIELD QUALITY CONTROL<br />

A. Perform tests and inspections.<br />

B. Tests and Inspections:<br />

1. Perform visual and mechanical inspections and electrical tests.<br />

LOW-VOLTAGE TRANSFORMERS 16440 - 2


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

3.3 ADJUSTING<br />

A. Adjust transformer taps to provide optimum voltage conditions at secondary terminals. Optimum is<br />

defined as not exceeding nameplate voltage plus 10 percent and not being lower than nameplate voltage<br />

minus 3 percent at maximum load conditions.<br />

END OF SECTION 16440<br />

LOW-VOLTAGE TRANSFORMERS 16440 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16450 - POWER FACTOR CORRECTION CAPACITOR SYSTEMS<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes automatic power factor correction capacitor (PFCC) equipment rated 600 V and<br />

less.<br />

B. Refer to the Sort Building electrical drawings. The feeder provisions and conduit for the automatic power<br />

factor correction capacitor bank systems shall be installed as indicated during the initial phase of<br />

construction. Since the exact load, power factor and harmonic levels on which the PFCC requirements<br />

will be based cannot be known until the new sort automation system is operational, the design, supply and<br />

installation of the two automatic power factor correction systems shown in the electrical drawings will be<br />

on a delayed basis as defined herein. An allowance will be carried in the contract for work occurring under<br />

this section.<br />

C. Approximately one month after the new sort automation system in the Sort Building has been put into<br />

normal operation, the contractor shall measure and record load, power factor and harmonic levels during a<br />

typical 24-hour period covering both on-peak and off-peak business hours in order to quantify existing<br />

conditions. The contractor shall submit a report listing those existing conditions as measured along with<br />

recommended PFCC units capable of bringing the Sort Building distribution system to unity power factor,<br />

or as close to it as possible within the confines of 1200A feeder connections to the PFCC banks. The<br />

submittal for the recommended PFCC units shall include the current-sensing current transformer suitable<br />

for retrofit into operational switchboards.<br />

D. The recommended PFCC banks shall be selected as “anti-resonant” if more than 15% of the load is<br />

harmonic-generating, or “standard” if 15% or less of the load is harmonic generating.<br />

E. The recommended PFCC banks shall utilize multiple steps of no more than 150 kVAR per step.<br />

F. Under conditions where both sides of the Sort Building substation’s double-ended bus are being served<br />

from one main breaker (one main breaker and tie breaker closed with other main breaker open), the two<br />

PFCC banks must be capable of being online at the same time, or else one of them must be interlocked to<br />

prevent compatibility problems.<br />

G. Upon approval of the submitted PFCC system by the Owner, the contractor shall procure and install the<br />

PFCC system.<br />

1.2 SUBMITTALS<br />

A. Product Data: For each type of product indicated. Include dimensions, operating characteristics of<br />

multiple capacitor cells or elements, and data on features, ratings, and performance.<br />

B. Shop Drawings: Detail equipment assemblies and indicate dimensions, weights, method of field<br />

assembly, components, and location and size of each field connection. Show access and workspace<br />

requirements and required clearances.<br />

POWER FACTOR CORRECTION CAPACITOR SYSTEMS 16450 - 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

1. Wiring Diagrams: Power, signal, and control wiring.<br />

2. Manufacturer Seismic Qualification Certification: Submit certification that capacitor equipment will<br />

withstand seismic forces.<br />

3. The term "withstand" means "the unit will remain in place without separation of any parts from the<br />

device when subjected to the seismic forces specified and the unit will be fully operational after the<br />

seismic event."<br />

4. Dimensioned Outline Drawings of Equipment:<br />

5. Detailed description of equipment anchorage devices on which the certification is based and their<br />

installation requirements.<br />

1.3 QUALITY ASSURANCE<br />

A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in California Electrical<br />

Code, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for<br />

intended use.<br />

B. Comply with IEEE 18 “Standard for Shunt Trip Capacitors” and NEMA CP 1 “Shunt Capacitors”..<br />

C. Comply with California Electrical Code.<br />

1.4 COORDINATION<br />

A. Coordinate sensor-communication module package with data network and with monitoring equipment for<br />

successful transmission and remote readout of remote monitoring data.<br />

1.5 WARRANTY<br />

A. Provide warranty to Fed Ex. Manufacturer shall agree to repair or replace components of the PFCC<br />

system that fail in materials, performance or workmanship within a specified warranty period of no less<br />

than one year and to test all replaced components. Warranty shall cover all parts, testing instruments,<br />

labor, travel and living costs for manufacturer’s service personnel. Warranty period shall not begin until<br />

written acceptance by the Owner. Written acceptance by the Owner will not occur until the system<br />

demonstrates successful operation with actual Owner’s system load. .<br />

1. Special Warranty Period for Capacitor Cells: Five years from date of Substantial Completion.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

1. Eaton Electrical Inc.<br />

2. General Electric<br />

3. Square D; Division of Schneider Electric.<br />

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501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2.2 CAPACITORS, GENERAL<br />

A. <strong>Construction</strong>: Multiple capacitor cells or elements, factory wired in three-phase groups and mounted in<br />

metal enclosures.<br />

B. Capacitor Cells: Dry, metallized-dielectric, self-healing type. Each cell shall be encapsulated in<br />

thermosetting resin inside plastic container.<br />

C. Cell Rupture Protection: Pressure-sensitive circuit interrupter for each cell.<br />

D. Capacitor-Bank Fuses: Current-limiting, noninterchangeable type; factory installed in each phase and<br />

located within the equipment enclosure unless otherwise indicated. Features include the following:<br />

1. Interrupting Capacity: 200,000 A, minimum.<br />

2. Fuse Ratings and Characteristics: As recommended by capacitor manufacturer.<br />

3. Neon Indicator Lamp for Each Fuse: Connect to illuminate when fuse has opened, but is still in<br />

place, and locate so it is visible from outside the enclosure.<br />

E. Discharge Resistors: Factory installed and wired.<br />

F. Enclosure: Arranged to contain the fluid leakage from capacitor cells; factory equipped with mounting<br />

brackets suitable for type of mounting indicated.<br />

2.3 FIXED CAPACITORS<br />

A. Description: Integrally fused, unless otherwise indicated.<br />

B. Internal Wiring: Factory wired, ready for field connection to external circuits at a single set of pressure<br />

terminals.<br />

2.4 EQUIPMENT SIZE/RATINGS<br />

A. Operating voltage shall be 480 volts (line-to-line), three phase, 60 hertz.<br />

B. Rated capacitor cell voltage shall be minimum of 570 volts for 480 volts network.<br />

2.5 AUTOMATIC POWER FACTOR CORRECTION UNITS<br />

A. Comply with NEMA ICS 2 “Controllers, Contactors and Overload Relays Rated 600V”<br />

B. Description: Capacitor banks, contactors, controls, and accessories factory installed in independent<br />

enclosures. Units include a separately mounted current transformer to sense current in the power circuit<br />

being corrected and to provide input to unit controls.<br />

C. Performance Requirements: Controls permit selection of a target power factor, adjustable to any value<br />

between unity and 0.80 lagging. Controls continuously sense the power factor on circuits being corrected<br />

and, when the power factor differs from the target setting for more than 10 seconds, operate a contractor<br />

to switch a capacitor bank into or out of the circuit. Contactors are opened or closed as required to bring<br />

the corrected circuit power factor closer to the target setting. Switch only one capacitor bank at a time.<br />

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D. Controls: Solid-state, microprocessor-based controls, including the following:<br />

1. Undervoltage relay that interrupts capacitor switching and disconnects capacitors for power supply<br />

interruptions longer than 15 minutes.<br />

2. "Advance" and "Retard" push buttons on the control panel to permit manually controlled capacitorbank<br />

switching.<br />

E. Contactors: Three pole; rated for the repetitive high-inrush-switching duty in the capacitor application.<br />

F. Buses: Plated copper.<br />

G. Fuses for Protection of Capacitor Banks: Rated to protect contactor, interconnecting wiring, and<br />

capacitors.<br />

H. Inductors: Air-core-type, connected in capacitor circuits; rated to limit switching surges to within contactor<br />

ratings.<br />

I. Mechanical Bracing for Current-Carrying Parts: Adequate to withstand the maximum fault current to which<br />

they may be exposed.<br />

J. Identification of Energized Capacitor Banks: LED indicating lamps on front panel.<br />

K. Enclosure: NEMA 250 “Enclosures for Electrical Equipment (1000V Maximum)”, Type 12, steel or<br />

aluminum, with hinged door and hand-operated catch. Door shall be interlocked with controls or main<br />

circuit breaker to de-energize capacitors when door is opened.<br />

L. Local Display: LED or liquid-crystal digital type, mounted in door of enclosure, indicating the following:<br />

1. Target and actual power factors accurate to plus or minus 1 percent of reading.<br />

2. Steps energized.<br />

3. Step reconnection delay.<br />

4. Real and reactive currents.<br />

5. Voltage THD.<br />

6. Alarm codes.<br />

M. System Alarms: Alarm relay and local display indication of the following conditions:<br />

1. Low power factor.<br />

2. Leading power factor.<br />

3. Frequency not detected.<br />

4. Overcurrent.<br />

5. Overvoltage.<br />

6. Overtemperature.<br />

7. Excessive voltage THD.<br />

8. Capacitor overload.<br />

9. Loss of capacitance.<br />

N. Current Transformer: Type, configuration, and ratio to suit sensing and mounting conditions.<br />

O. Main Circuit Breaker: Operable from outside the enclosure to disconnect the unit.<br />

1. Operating handle can be padlocked.<br />

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P. Remote Monitoring Components: Sensors, associated communication modules, and network interface<br />

units, matched to and compatible with electrical power monitoring and control network. Communication<br />

module shall have capability to transmit the following data to remote monitoring devices:<br />

1. System in alarm.<br />

2. Power factor set-point.<br />

3. Corrected power factor.<br />

4. Number of capacitor steps activated.<br />

2.6 FACTORY FINISH<br />

A. Manufacturer's standard enamel over corrosion-resistant treatment or primer coat.<br />

2.7 SOURCE QUALITY CONTROL<br />

A. Factory test power factor correction equipment before shipment. Comply with NEMA CP 1 “Shunt<br />

Capacitors”. Include the following:<br />

1. Routine capacitor production tests, including short-time overvoltage, capacitance, leak, and<br />

dissipation-factor tests.<br />

2. Functional test of all operations, controls, indicators, sensors, and protective devices.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Install freestanding equipment on concrete bases<br />

B. Comply with mounting and anchoring requirements.<br />

C. Maintain minimum workspace according to manufacturer's written instructions.<br />

D. All current transformer current loops shall be connected through shorting-type terminal blocks.<br />

E. Identify components according to Division 16 Section "Electrical Identification."<br />

3.2 FIELD QUALITY CONTROL<br />

A. Prepare for acceptance tests as follows:<br />

1. Test insulation resistance for each power factor correction capacitor element, bus, component,<br />

connecting supply, feeder, and control circuit.<br />

2. Test continuity of each circuit.<br />

B. Manufacturer's Field Service: Engage a factory-authorized service representative to perform the following:<br />

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1. Inspect capacitors, wiring, components, connections, and equipment installation. Test and adjust<br />

components, and equipment.<br />

2. Assist in field testing of equipment including pretesting and adjusting of automatic power factor<br />

correction units.<br />

3. Assist in acceptance testing<br />

4. Report results in writing.<br />

C. Acceptance testing: Demonstrate operation of the PFCC banks to the Owner utilizing system load.<br />

D. Correct malfunctioning units on-site, where possible, and retest to demonstrate compliance; otherwise,<br />

replace with new units and retest.<br />

3.3 ADJUSTING<br />

A. Adjust for optimum automatic power factor correction. Configure all adjustable parameters to the<br />

complete satisfaction of the Owner<br />

3.4 CLEANING<br />

A. After completing equipment installation, inspect unit components. Remove paint splatters and other spots,<br />

dirt, and debris. Repair damaged finish to match original finish.<br />

B. Clean components internally, on completion of installation, according to manufacturer's written<br />

instructions.<br />

3.5 DEMONSTRATION<br />

A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust,<br />

operate, and maintain automatic power factor correction units. Demonstrate method of determine<br />

optimum settings for system controls.<br />

END OF SECTION 16450<br />

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SECTION 16460 – PACKAGED LIFE SAFETY ENGINE GENERATORS, 480/277V<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes packaged engine-generator sets for emergency life safety power supply with the<br />

following features:<br />

1. Diesel engine.<br />

2. Unit-mounted cooling system.<br />

3. Unit-mounted control and monitoring.<br />

4. Outdoor enclosure.<br />

B. See Division 16 Section "Automatic Transfer Switches, 480/277V" for transfer switches including sensors<br />

and relays to initiate automatic-starting and -stopping signals for engine-generator sets.<br />

1.2 SUBMITTALS<br />

A. Product Data: For each type of packaged engine generator and accessory indicated.<br />

B. Shop Drawings: Detail equipment assemblies and indicate dimensions, weights, loads, required<br />

clearances, method of field assembly, components, wiring diagrams and location and size of each field<br />

connection.<br />

C. Manufacturer Seismic Qualification Certification: Submit certification that engine-generator set, batteries,<br />

accessories, and components will withstand seismic forces. Include the following:<br />

1. Basis for Certification: Indicate whether withstand certification is based on actual test of<br />

assembled components or on calculation.<br />

a. The term "withstand" means "the unit will remain in place without separation of any parts<br />

from the device when subjected to the seismic forces specified and the unit will be fully<br />

operational after the seismic event."<br />

2. Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and locate and<br />

describe mounting and anchorage provisions.<br />

3. Detailed description of equipment anchorage devices on which the certification is based and their<br />

installation requirements.<br />

D. Permit information: Submit engine emissions data required to obtain emission permits from the Bay Area<br />

Air Quality Management District, California Air Resources Board, and all other applicable authorities<br />

having jurisdiction.<br />

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1.3 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: A qualified manufacturer. Maintain, within 200 miles (321 km) of Project site,<br />

a service center capable of providing training, parts, and emergency maintenance repairs.<br />

B. Comply with ASME B15.1 “ Safety Standard for Mechanical Power Transmission Apparatus”.<br />

C. Comply with NFPA 37 “ Standard for the Installation and Use of Stationary Combustion Engines and Gas<br />

Turbines”.<br />

D. Comply with UL 2200 “Stationary Engine Generator Assemblies”.<br />

E. Engine Exhaust Emissions: Comply with applicable state and local government requirements.<br />

F. Noise Emission: Comply with applicable state and local government requirements for maximum noise<br />

level at adjacent property boundaries due to sound emitted by generator set including engine, engine<br />

exhaust, engine cooling-air intake and discharge, and other components of installation.<br />

1.4 PROJECT CONDITIONS<br />

A. Environmental Conditions: Engine-generator system shall withstand the following environmental<br />

conditions without mechanical or electrical damage or degradation of performance capability:<br />

1. Ambient Temperature: 5 to 40 deg C.<br />

2. Relative Humidity: 0 to 95 percent.<br />

3. Altitude: Sea level.<br />

1.5 WARRANTY<br />

A. Provide warranty to Fed Ex. Manufacturer shall agree to repair or replace components of engine<br />

generators and associated auxiliary components that fail in materials, performance or workmanship within<br />

a specified warranty period of no less than one year and to test all replaced components. Warranty shall<br />

cover all parts, testing instruments, load banks, labor, travel and living costs for manufacturer’s service<br />

personnel. Warranty period shall not begin until written acceptance by the Owner. Written acceptance by<br />

the Owner will not occur until the system demonstrates successful operation with actual Owner’s<br />

equipment. Running hours shall not be a limiting factor.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:<br />

1. Caterpillar; Engine Div.<br />

2. Kohler Co.; Generator Division.<br />

3. Onan/Cummins Power Generation; Industrial Business Group.<br />

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2.2 ENGINE-GENERATOR SET<br />

A. Factory-assembled and -tested, engine-generator set.<br />

B. Mounting Frame: Maintain alignment of mounted components without depending on concrete foundation;<br />

and have lifting attachments.<br />

C. Capacities and Characteristics:<br />

1. Power Output Ratings: Nominal ratings as indicated on the drawings.<br />

2. Nameplates: For each major system component to identify manufacturer's name and address, and<br />

model and serial number of component.<br />

D. Generator-Set Performance:<br />

2.3 ENGINE<br />

1. Steady-State Voltage Operational Bandwidth: 3 percent of rated output voltage from no load to full<br />

load.<br />

2. Transient Voltage Performance: Not more than 20 percent variation for 50 percent step-load<br />

increase or decrease. Voltage shall recover and remain within the steady-state operating band<br />

within three seconds.<br />

3. Steady-State Frequency Operational Bandwidth: 0.5 percent of rated frequency from no load to full<br />

load.<br />

4. Steady-State Frequency Stability: When system is operating at any constant load within the rated<br />

load, there shall be no random speed variations outside the steady-state operational band and no<br />

hunting or surging of speed.<br />

5. Transient Frequency Performance: Less than 5 percent variation for 50 percent step-load increase<br />

or decrease. Frequency shall recover and remain within the steady-state operating band within<br />

five seconds.<br />

6. Output Waveform: At no load, harmonic content measured line to line or line to neutral shall not<br />

exceed 5 percent total and 3 percent for single harmonics. Telephone influence factor, determined<br />

according to NEMA MG 1 “Motors and Generators”, shall not exceed 50 percent.<br />

7. Sustained Short-Circuit Current: For a 3-phase, bolted short circuit at system output terminals,<br />

system shall supply a minimum of 300% of rated full-load current for not less than 10 seconds and<br />

then clear the fault automatically, without damage to generator system components.<br />

8. Start Time: Comply with NFPA 110 “Standard for Emergency and Standby Power Systems”,<br />

Type 10, system requirements.<br />

A. Fuel: Fuel oil, Grade DF-2.<br />

B. Lubrication System: The following items are mounted on engine or skid:<br />

1. Filter and Strainer: Rated to remove 90 percent of particles 5 micrometers and smaller while<br />

passing full flow.<br />

2. Thermostatic Control Valve: Control flow in system to maintain optimum oil temperature. Unit shall<br />

be capable of full flow and is designed to be fail-safe.<br />

3. Crankcase Drain: Arranged for complete gravity drainage to an easily removable container with no<br />

disassembly and without use of pumps, siphons, special tools, or appliances.<br />

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4. Lube oil heater, sized as recommended by manufacturer but not to exceed 1,500W maximum,<br />

thermostatically-controlled and arranged to be powered from an external power source at 120V<br />

C. Engine Fuel System:<br />

1. Main Fuel Pump: Mounted on engine. Pump ensures adequate primary fuel flow under starting<br />

and load conditions.<br />

2. Relief-Bypass Valve: Automatically regulates pressure in fuel line and returns excess fuel to<br />

source.<br />

D. Governor: Adjustable isochronous, with speed sensing.<br />

E. Cooling System: Closed loop, liquid cooled, with radiator factory mounted on engine-generator-set<br />

mounting frame and integral engine-driven coolant pump.<br />

1. Coolant: Solution of 50 percent ethylene-glycol-based antifreeze and 50 percent water, with<br />

anticorrosion additives as recommended by engine manufacturer.<br />

2. Temperature Control: Self-contained, thermostatic-control valve modulates coolant flow<br />

automatically to maintain optimum constant coolant temperature as recommended by engine<br />

manufacturer.<br />

F. Muffler/Silencer: Critical type, sized as recommended by engine manufacturer and selected with exhaust<br />

piping system to not exceed engine manufacturer's engine backpressure requirements.<br />

G. Air-Intake Filter: Heavy-duty, engine-mounted air cleaner with replaceable dry-filter element and "blocked<br />

filter" indicator.<br />

H. Starting System: 24-V electric.<br />

1. Components: Sized so they will not be damaged during a full engine-cranking cycle with ambient<br />

temperature at maximum.<br />

2. Cranking Motor: Heavy-duty unit that automatically engages and releases from engine flywheel<br />

without binding.<br />

3. Cranking Cycle: As required by NFPA 110 “Standard for Emergency and Standby Power<br />

Systems”.<br />

4. Battery: Adequate capacity within ambient temperature range to provide specified cranking cycle<br />

at least twice without recharging.<br />

5. Battery-Charging Alternator: Factory mounted on engine with solid-state voltage regulation and<br />

35-A minimum continuous rating.<br />

6. Battery Charger: Current-limiting, automatic-equalizing and float-charging type. Unit shall comply<br />

with UL 1236 “Battery Chargers for Charging Engine-Starter Batteries” .<br />

2.4 FUEL OIL STORAGE<br />

A. Comply with NFPA 30 “Flammable and Combustible Liquids”.<br />

B. Base-Mounted Fuel Oil Tank: Factory installed and piped, UL-compliant fuel oil tank. Features include<br />

the following:<br />

1. Tank level indicator.<br />

2. Capacity: Fuel for 24 hours' continuous operation at 100 percent rated power output.<br />

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3. Vandal-resistant fill cap.<br />

4. Double-wall, secondary containment<br />

2.5 CONTROL AND MONITORING<br />

A. Automatic Starting System Sequence of Operation: When mode-selector switch on the control and<br />

monitoring panel is in the automatic position, remote-control contacts in one or more separate automatic<br />

transfer switches initiate starting and stopping of generator set. When mode-selector switch is switched to<br />

the on position, generator set starts. The off position of same switch initiates generator-set shutdown.<br />

When generator set is running, specified system or equipment failures or derangements automatically shut<br />

down generator set and initiate alarms.<br />

B. Configuration: Operating and safety indications, protective devices, basic system controls, and engine<br />

gages shall be grouped in a common control and monitoring panel mounted on the generator set.<br />

Mounting method shall isolate the control panel from generator-set vibration.<br />

C. Indicating and Protective Devices and Controls: As required by NFPA 110 “Standard for Emergency and<br />

Standby Power Systems”<br />

for Level 1 system, and the following:<br />

1. AC voltmeter.<br />

2. AC ammeter.<br />

3. AC frequency meter.<br />

4. DC voltmeter (alternator battery charging).<br />

5. Engine-coolant temperature gage.<br />

6. Engine lubricating-oil pressure gage.<br />

7. Running-time meter, non-resettable<br />

8. Ammeter-voltmeter, phase-selector switch(es).<br />

9. Generator-voltage adjusting rheostat.<br />

10. Generator emergency stop pushbutton.<br />

D. Supporting Items: Include sensors, transducers, terminals, relays, and other devices and include wiring<br />

required to support specified items. Locate sensors and other supporting items on engine or generator,<br />

unless otherwise indicated.<br />

2.6 GENERATOR OVERCURRENT AND FAULT PROTECTION<br />

A. Generator Circuit Breakers: Molded-case, thermal-magnetic type; 100 percent rated; complying with<br />

NEMA AB 1 “Molded-Case Circuit Breakers, Molded Case Switches and Circuit Breaker Enclosures” and<br />

UL 489 “Molded-Case Circuit Breakers, Molded Case Switches and Circuit Breaker Enclosures”.<br />

1. Tripping Characteristic: Designed specifically for generator protection.<br />

2. Shunt Trip: Connected to trip breaker when generator set is shut down by other protective devices.<br />

3. Mounting: Adjacent to or integrated with control and monitoring panel.<br />

2.7 GENERATOR, EXCITER, AND VOLTAGE REGULATOR<br />

A. Comply with NEMA MG 1 “Motors and Generators”.<br />

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B. Drive: Generator shaft shall be directly connected to engine shaft. Exciter shall be rotated integrally with<br />

generator rotor.<br />

C. Electrical Insulation: Class H or Class F.<br />

D. Stator-Winding Leads: Brought out to terminal box to permit future reconnection for other voltages if<br />

required.<br />

E. <strong>Construction</strong> shall prevent mechanical, electrical, and thermal damage due to vibration, overspeed up to<br />

125 percent of rating, and heat during operation at 110 percent of rated capacity.<br />

F. Enclosure: Dripproof.<br />

G. Instrument Transformers: Mounted within generator enclosure.<br />

H. Voltage Regulator: Solid-state type, separate from exciter, providing performance as specified.<br />

1. Adjusting rheostat on control and monitoring panel shall provide plus or minus 5 percent<br />

adjustment of output-voltage operating band.<br />

I. Strip Heater: Thermostatically controlled unit arranged to maintain stator windings above dew point.<br />

2.8 OUTDOOR GENERATOR-SET ENCLOSURE<br />

A. Description: Vandal-resistant, weatherproof steel housing, wind resistant up to 100 mph (160 km/h) .<br />

Multiple panels shall be lockable and provide adequate access to components requiring maintenance.<br />

Panels shall be removable by one person without tools. Instruments and control shall be mounted within<br />

enclosure.<br />

B. Engine Cooling Airflow through Enclosure: Maintain temperature rise of system components within<br />

required limits when unit operates at 110 percent of rated load for 2 hours with ambient temperature at top<br />

of range specified in system service conditions.<br />

1. Louvers: Fixed-engine, cooling-air inlet and discharge. Storm-proof and drainable louvers prevent<br />

entry of rain and snow.<br />

2. Automatic Dampers: At engine cooling-air inlet and discharge. Dampers shall be closed to reduce<br />

enclosure heat loss in cold weather when unit is not operating.<br />

3. DC lighting system for operation when remote source and generator are both unavailable.<br />

C. Convenience Outlets: Factory wired GFCI. Arrange for external electrical connection.<br />

2.9 VIBRATION ISOLATION DEVICES<br />

A. Restrained Spring Isolators: Freestanding, steel, open-spring isolators with seismic restraint.<br />

1. Housing: Steel with resilient vertical-limit stops to prevent spring extension due to wind loads or if<br />

weight is removed; factory-drilled baseplate bonded elastomeric isolator pad attached to baseplate<br />

underside; and adjustable equipment mounting and leveling bolt that acts as blocking during<br />

installation.<br />

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2. Outside Spring Diameter: Not less than 80 percent of compressed height of the spring at rated<br />

load.<br />

3. Minimum Additional Travel: 50 percent of required deflection at rated load.<br />

4. Lateral Stiffness: More than 80 percent of rated vertical stiffness.<br />

5. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or<br />

failure.<br />

2.10 FINISHES<br />

A. Indoor and Outdoor Enclosures and Components: Manufacturer's standard finish over corrosion-resistant<br />

pretreatment and compatible primer.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Comply with packaged engine-generator manufacturers' written installation and alignment instructions and<br />

with NFPA 110 “Standard for Emergency and Standby Power Systems”.<br />

B. Install packaged engine generator to provide access, without removing connections or accessories, for<br />

periodic maintenance.<br />

C. Install packaged engine generator with restrained spring isolators having a minimum deflection of 1 inch<br />

(25 mm) . Secure sets to anchor bolts installed in concrete bases.<br />

D. Electrical Wiring: Install electrical devices furnished by equipment manufacturers but not specified to be<br />

factory mounted.<br />

E. Ground equipment according to Division 16 Section "Grounding and Bonding."<br />

F. Connect wiring according to Division 16 Section "Conductors and Cables."<br />

G. Identify system components with FedEx EPN-compliant labels as per Division 16 Section "Electrical<br />

Identification."<br />

3.2 FIELD QUALITY CONTROL<br />

A. Perform tests and inspections and prepare test reports.<br />

1. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect<br />

components, assemblies, and equipment installations, including connections, and to assist in<br />

testing. This service shall be provided at no additional cost to the Owner for the duration of all<br />

required testing.<br />

2. Provide all necessary equipment, labor, accessories, test instruments, temporary facilities, load<br />

banks, load bank cables and connections, diesel fuel, etc required for testing at no additional cost<br />

to the Owner.<br />

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B. Tests and Inspections:<br />

1. Perform tests recommended by manufacturer.<br />

2. NFPA 110 Acceptance Tests: Perform tests required by NFPA 110 “Standard for Emergency and<br />

Standby Power Systems” that are additional to those specified here including, but not limited to,<br />

single-step full-load pickup test.<br />

3. Battery Tests: Equalize charging of battery cells according to manufacturer's written instructions.<br />

Record individual cell voltages.<br />

a. Measure charging voltage and voltages between available battery terminals for full-charging<br />

and float-charging conditions. Check electrolyte level and specific gravity under both<br />

conditions.<br />

b. Test for contact integrity of all connectors. Perform an integrity load test and a capacity<br />

load test for the battery.<br />

c. Verify acceptance of charge for each element of the battery after discharge.<br />

d. Verify that measurements are within manufacturer's specifications.<br />

4. Battery-Charger Tests: Verify specified rates of charge for both equalizing and float-charging<br />

conditions.<br />

5. System Integrity Tests: Methodically verify proper installation, connection, and integrity of each<br />

element of engine-generator system before and during system operation. Check for air, exhaust,<br />

and fluid leaks.<br />

6. Exhaust-System Back-Pressure Test: Use a manometer with a scale exceeding 40-inch wg (120<br />

kPa) . Connect to exhaust line close to engine exhaust manifold. Verify that back pressure at fullrated<br />

load is within manufacturer's written allowable limits for the engine.<br />

7. Exhaust Emissions Test: Comply with applicable government test criteria.<br />

8. Voltage and Frequency Transient Stability Tests: Use recording oscilloscope to measure voltage<br />

and frequency transients for 50 and 100 percent step-load increases and decreases, and verify<br />

that performance is as specified.<br />

9. Harmonic-Content Tests: Measure harmonic content of output voltage under 25 percent and at<br />

100 percent of rated linear load. Verify that harmonic content is within specified limits.<br />

10. Noise Level Tests: Measure A-weighted level of noise emanating from generator-set installation,<br />

including engine exhaust and cooling-air intake and discharge, at four locations on the property<br />

line, and compare measured levels with required values.<br />

C. Coordinate tests with tests for transfer switches and run them concurrently.<br />

D. Leak Test: After installation, charge system and test for leaks. Repair leaks and retest until no leaks<br />

exist.<br />

E. Operational Test: After electrical circuitry has been energized, start units to confirm proper motor rotation<br />

and unit operation.<br />

F. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment.<br />

G. Remove and replace malfunctioning units and retest as specified above.<br />

H. Retest: Correct deficiencies identified by tests and observations and retest until specified requirements<br />

are met.<br />

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I. Report results of tests and inspections in writing. Record adjustable relay settings and measured<br />

insulation resistances, time delays, and other values and observations. Attach a label or tag to each<br />

tested component indicating satisfactory completion of tests.<br />

J. Following completion of tests, refill fuel tanks and top off all engine fluids.<br />

3.3 DEMONSTRATION<br />

A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust,<br />

operate, and maintain packaged engine generators.<br />

3.4 MAINTENANCE SERVICE<br />

A. Initial Maintenance Service: Beginning at substantial completion, provide 12 months’ full maintenance by<br />

skilled employees of manufacturer’s designated service organization. Include routine preventative<br />

maintenance as recommended by manufacturer and adjusting for proper operation. Provide parts and<br />

supplies same as those used in the manufacture and installation of original equipment.<br />

3.5 SPARE PARTS<br />

A. Furnish spare parts described below that match products installed and that are packaged with protective<br />

covering for storage and identified with labels describing contents.<br />

1. Fuses: Minimum of three for each type of fuse used<br />

2. Indicator lamps: Minimum of ten for each type of lamp used<br />

3. Filters: One set of lubricating oil, fuel and combustion-air filters for each type of engine.<br />

END OF SECTION 16460<br />

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SECTION 16470 – AUTOMATIC TRANSFER SWITCHES, 480/277V<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section includes automatic transfer switches rated 600 V and less.<br />

1.2 SUBMITTALS<br />

A. Product Data: Include rated capacities, weights, operating characteristics, furnished specialties, and<br />

accessories.<br />

B. Shop Drawings: Dimensioned plans, elevations, sections, and details showing minimum clearances,<br />

conductor entry provisions, gutter space, installed features and devices, and material lists for each switch<br />

specified.<br />

C. Manufacturer Seismic Qualification Certification: Submit certification that transfer switches accessories,<br />

and components will withstand seismic forces. Include the following:<br />

1. Basis for Certification: Indicate whether withstand certification is based on actual test of<br />

assembled components or on calculation.<br />

a. The term "withstand" means "the unit will remain in place without separation of any parts<br />

from the device when subjected to the seismic forces specified and the unit will be fully<br />

operational after the seismic event."<br />

2. Dimensioned Drawings of Equipment Unit: Identify center of gravity and locate and describe<br />

mounting and anchorage provisions.<br />

3. Detailed description of equipment anchorage devices on which the certification is based.<br />

1.3 QUALITY ASSURANCE<br />

A. Comply with NEMA ICS 1 “Industrial Control and Systems: General Requirements”.<br />

B. Comply with NFPA 110 “Standard for Emergency and Standby Power Systems”.<br />

C. Comply with UL 1008 “Transfer Switch Equipment” unless requirements of these Specifications are<br />

stricter.<br />

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PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, provide products by the same manufacturer as<br />

the emergency life-safety generators. Alternatively, products by Asco, Zenith or Russelectric may be<br />

utilized.<br />

2.2 GENERAL TRANSFER-SWITCH PRODUCT REQUIREMENTS<br />

A. Indicated Current Ratings: Apply as defined in UL 1008 “Transfer Switch Equipment” for continuous<br />

loading and total system transfer, including tungsten filament lamp loads not exceeding 30 percent of<br />

switch ampere rating, unless otherwise indicated.<br />

B. Tested Fault-Current Closing and Withstand Ratings: Adequate for duty imposed by protective devices at<br />

installation locations in Project under the fault conditions indicated, based on testing according to UL 1008<br />

“Transfer Switch Equipment”.<br />

C. Solid-State Controls: Repetitive accuracy of all settings shall be plus or minus 2 percent or better over an<br />

operating temperature range of minus 20 to plus 70 deg C.<br />

D. Resistance to Damage by Voltage Transients: Components shall meet or exceed voltage-surge withstand<br />

capability requirements when tested according to IEEE C62.41 “Recommended Practice for Surge<br />

Voltages in Low Voltage Power AC Power Circuits”. Components shall meet or exceed voltage-impulse<br />

withstand test of NEMA ICS 1 “Industrial Control and Systems: General Requirements”.<br />

E. Electrical Operation: Accomplish by a nonfused, momentarily energized solenoid or electric-motoroperated<br />

mechanism, mechanically and electrically interlocked in both directions.<br />

F. Switch Characteristics: Designed for continuous-duty repetitive transfer of full-rated current between<br />

active power sources.<br />

1. Limitation: Switches using molded-case switches or circuit breakers or insulated-case circuitbreaker<br />

components are not acceptable.<br />

2. Switch Action: Double throw; mechanically held in both directions.<br />

3. Contacts: Silver composition or silver alloy for load-current switching. Conventional automatic<br />

transfer-switch units, rated 225 A and higher, shall have separate arcing contacts.<br />

G. Neutral Terminal: Solid and fully rated, unless otherwise indicated.<br />

H. Enclosures: General-purpose NEMA 250, “Enclosures for Electrical Equipment (1000 Volts Maximum)”<br />

Type 12, complying with NEMA ICS 6 “Enclosures” and UL 508 “Industrial Control Equipment”, unless<br />

otherwise indicated.<br />

2.3 AUTOMATIC TRANSFER SWITCHES<br />

A. Switching Arrangement: Double-throw type, incapable of pauses or intermediate position stops during<br />

normal functioning, unless otherwise indicated.<br />

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B. Automatic Transfer-Switch Features:<br />

1. Undervoltage Sensing for Each Phase of Normal Source: Sense low phase-to-ground voltage on<br />

each phase. Pickup voltage shall be adjustable from 85 to 100 percent of nominal, and dropout<br />

voltage is adjustable from 75 to 98 percent of pickup value. Factory set for pickup at 90 percent<br />

and dropout at 85 percent.<br />

2. Adjustable Time Delay: For override of normal-source voltage sensing to delay transfer and<br />

engine start signals. Adjustable from zero to six seconds, and factory set for one second.<br />

3. Voltage/Frequency Lockout Relay: Prevent premature transfer to generator. Pickup voltage shall<br />

be adjustable from 85 to 100 percent of nominal. Factory set for pickup at 90 percent. Pickup<br />

frequency shall be adjustable from 90 to 100 percent of nominal. Factory set for pickup at 95<br />

percent.<br />

4. Time Delay for Retransfer to Normal Source: Adjustable from 0 to 30 minutes, and factory set for<br />

10 minutes to automatically defeat delay on loss of voltage or sustained undervoltage of<br />

emergency source, provided normal supply has been restored.<br />

5. Test Switch: Simulate normal-source failure.<br />

6. Switch-Position Pilot Lights: Indicate source to which load is connected.<br />

7. Source-Available Indicating Lights: Supervise sources via transfer-switch normal- and emergencysource<br />

sensing circuits.<br />

a. Normal Power Supervision: Green light with nameplate engraved "Normal Source<br />

Available."<br />

b. Emergency Power Supervision: Red light with nameplate engraved "Emergency Source<br />

Available."<br />

8. Unassigned Auxiliary Contacts: Two normally open, single-pole, double-throw contacts for each<br />

switch position, rated 10 A at 240-V ac.<br />

9. Transfer Override Switch: Overrides automatic retransfer control so automatic transfer switch will<br />

remain connected to emergency power source regardless of condition of normal source. Pilot light<br />

indicates override status.<br />

10. Engine Starting Contacts: One isolated and normally closed, and one isolated and normally open;<br />

rated 10 A at 32-V dc minimum.<br />

11. Engine Shutdown Contacts: Time delay adjustable from zero to five minutes, and factory set for<br />

five minutes. Contacts shall initiate shutdown at remote engine-generator controls after retransfer<br />

of load to normal source.<br />

12. Anti-condensation space heater: Electric space heater of sufficient wattage with thermostatic<br />

control to maintain enclosure temperature above dew point. Powered from external 120V source.<br />

2.4 SOURCE QUALITY CONTROL<br />

A. Factory test and inspect components, assembled switches, and associated equipment. Ensure proper<br />

operation. Check transfer time and voltage, frequency, and time-delay settings for compliance with<br />

specified requirements. Perform dielectric strength test complying with NEMA ICS 1 “Industrial Control<br />

and Systems: General Requirements”.<br />

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PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Design each fastener and support to carry load indicated by seismic requirements and according to<br />

seismic-restraint details.<br />

B. Identify components with FedEx EPN-compliant labels according to Division 16 Section "Electrical<br />

Identification."<br />

C. Set field-adjustable intervals and delays, relays, and engine exerciser clock, to the complete satisfaction of<br />

the Owner.<br />

3.2 CONNECTIONS<br />

A. Ground equipment according to Division 16 Section "Grounding and Bonding."<br />

B. Connect wiring according to Division 16 Section "Conductors and Cables."<br />

3.3 FIELD QUALITY CONTROL<br />

A. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect, test, and<br />

adjust components, assemblies, and equipment installations, including connections. Report results in<br />

writing.<br />

B. Perform tests and inspections and prepare test reports.<br />

1. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect<br />

components, assemblies, and equipment installation, including connections, and to assist in<br />

testing.<br />

2. After installing equipment and after electrical circuitry has been energized, test for compliance with<br />

requirements.<br />

3. Perform visual and mechanical inspections and electrical tests.<br />

4. Measure insulation resistance phase-to-phase and phase-to-ground with insulation-resistance<br />

tester. Use test voltages and procedure recommended by manufacturer. Comply with<br />

manufacturer's specified minimum resistance.<br />

a. Check for electrical continuity of circuits and for short circuits.<br />

b. Inspect for physical damage, proper installation and connection, and integrity of barriers,<br />

covers, and safety features.<br />

c. Verify that manual transfer warnings are properly placed.<br />

d. Perform manual transfer operation.<br />

5. After energizing circuits, demonstrate interlocking sequence and operational function for each<br />

switch at least three times.<br />

a. Simulate power failures of normal source to automatic transfer switches and of emergency<br />

source with normal source available.<br />

b. Simulate loss of phase-to-ground voltage for each phase of normal source.<br />

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c. Verify time-delay settings.<br />

d. Verify pickup and dropout voltages by data readout or inspection of control settings.<br />

e. Perform contact-resistance test across main contacts and correct values exceeding 500<br />

microhms and values for 1 pole deviating by more than 50 percent from other poles.<br />

f. Verify proper sequence and correct timing of automatic engine starting, transfer time delay,<br />

retransfer time delay on restoration of normal power, and engine cool-down and shutdown.<br />

C. Coordinate tests with tests of generator and run them concurrently.<br />

D. Report results of tests and inspections in writing. Record adjustable relay settings and measured<br />

insulation and contact resistances and time delays. Attach a label or tag to each tested component<br />

indicating satisfactory completion of tests.<br />

E. Remove and replace malfunctioning units and retest as specified above.<br />

3.4 DEMONSTRATION<br />

A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust,<br />

operate, and maintain transfer switches and related equipment.<br />

B. Coordinate this training with that for generator equipment.<br />

END OF SECTION 16470<br />

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SECTION 16501 - LIGHTING CONTROL DEVICES<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section Includes:<br />

1. Photoelectric switches.<br />

2. Occupancy sensors.<br />

1.2 ACTION SUBMITTALS<br />

A. Product Data: For each type of product.<br />

PART 2 - PRODUCTS<br />

2.1 OUTDOOR PHOTOELECTRIC SWITCHES<br />

A. Subject to compliance with requirements, provide product indicated on Drawings or comparable product<br />

by one of the following:<br />

1. Cooper Industries, Inc.<br />

2. Intermatic, Inc.<br />

3. NSi Industries LLC; Tork Products.<br />

4. Tyco Electronics; ALR Brand.<br />

5. Other approved equals<br />

2.2 INDOOR OCCUPANCY SENSORS<br />

A. Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on<br />

Drawings or comparable product by one of the following:<br />

1. Bryant Electric; a Hubbell company.<br />

2. Cooper Industries, Inc.<br />

3. Hubbell Building Automation, Inc.<br />

4. Leviton Mfg. Company Inc.<br />

5. Lightolier Controls.<br />

6. Lithonia Lighting; Acuity Lighting Group, Inc.<br />

7. Lutron Electronics Co., Inc.<br />

8. NSi Industries LLC; TORK Products.<br />

9. Sensor Switch, Inc.<br />

10. Square D; a brand of Schneider Electric.<br />

11. Watt Stopper.<br />

12. Other approved equals.<br />

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B. General Requirements for Sensors: Wall- or ceiling-mounted, solid-state indoor occupancy sensors with a<br />

separate power pack.<br />

1. Operation: Unless otherwise indicated, turn lights on when coverage area is occupied, and turn<br />

them off when unoccupied; with a time delay for turning lights off, adjustable over a minimum range<br />

of 1 to 15 minutes.<br />

2. Sensor Output: Contacts rated to operate the connected relay, complying with UL 773A<br />

“Nonindustrial Photoelectric Switches for Lighting Control”.<br />

Sensor is powered from the power<br />

pack.<br />

3. Power Pack: Dry contacts rated for 20-A ballast load at 120- and 277-V ac, for 13-A tungsten at<br />

120-V ac, and for 1 hp at 120-V ac. Sensor has 24-V dc, 150-mA, Class 2 power source, as<br />

defined by NFPA 70.<br />

4. Mounting:<br />

a. Sensor: Suitable for mounting in any position on a standard outlet box.<br />

b. Relay: Externally mounted through a 1/2-inch (13-mm) knockout in a standard electrical<br />

enclosure.<br />

c. Time-Delay and Sensitivity Adjustments: Recessed and concealed behind hinged door.<br />

5. Indicator: Digital display, to show when motion is detected during testing and normal operation of<br />

sensor.<br />

6. Automatic Light-Level Sensor: Adjustable from 2 to 200 fc (21.5 to 2152 lux) ; turn lights off when<br />

selected lighting level is present.<br />

C. PIR Type: Ceiling mounted; detect occupants in coverage area by their heat and movement.<br />

1. Detector Sensitivity: Detect occurrences of 6-inch- (150-mm-) minimum movement of any portion<br />

of a human body that presents a target of not less than 36 sq. in. (232 sq. cm) .<br />

2. Detection Coverage (Room): Detect occupancy anywhere in a circular area of 1000 sq. ft. (93<br />

sq. m) when mounted on a 96-inch- (2440-mm-) high ceiling.<br />

3. Detection Coverage (Corridor): Detect occupancy within 90 feet (27.4 m) when mounted on a 10foot-<br />

(3-m-) high ceiling.<br />

D. Ultrasonic Type: Ceiling mounted; detect occupants in coverage area through pattern changes of<br />

reflected ultrasonic energy.<br />

1. Detector Sensitivity: Detect a person of average size and weight moving not less than 12 inches<br />

(305 mm) in either a horizontal or a vertical manner at an approximate speed of 12 inches/s (305<br />

mm/s) .<br />

2. Detection Coverage (Small Room): Detect occupancy anywhere within a circular area of 600 sq. ft.<br />

(56 sq. m) when mounted on a 96-inch- (2440-mm-) high ceiling.<br />

3. Detection Coverage (Standard Room): Detect occupancy anywhere within a circular area of 1000<br />

sq. ft. (93 sq. m) when mounted on a 96-inch- (2440-mm-) high ceiling.<br />

4. Detection Coverage (Large Room): Detect occupancy anywhere within a circular area of 2000 sq.<br />

ft. (186 sq. m) when mounted on a 96-inch- (2440-mm-) high ceiling.<br />

5. Detection Coverage (Corridor): Detect occupancy anywhere within 90 feet (27.4 m) when mounted<br />

on a 10-foot- (3-m-) high ceiling in a corridor not wider than 14 feet (4.3 m) .<br />

E. Dual-Technology Type: Ceiling mounted; detect occupants in coverage area using PIR and ultrasonic<br />

detection methods. The particular technology or combination of technologies that control on-off functions<br />

is selectable in the field by operating controls on unit.<br />

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1. Sensitivity Adjustment: Separate for each sensing technology.<br />

2. Detector Sensitivity: Detect occurrences of 6-inch- (150-mm-) minimum movement of any portion<br />

of a human body that presents a target of not less than 36 sq. in. (232 sq. cm), and detect a person<br />

of average size and weight moving not less than 12 inches (305 mm) in either a horizontal or a<br />

vertical manner at an approximate speed of 12 inches/s (305 mm/s) .<br />

3. Detection Coverage (Standard Room): Detect occupancy anywhere within a circular area of 1000<br />

sq. ft. (93 sq. m) when mounted on a 96-inch- (2440-mm-) high ceiling.<br />

2.3 SWITCHBOX-MOUNTED OCCUPANCY SENSORS<br />

A. Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on<br />

Drawings or comparable product by one of the following:<br />

1. Bryant Electric; a Hubbell company.<br />

2. Cooper Industries, Inc.<br />

3. Hubbell Building Automation, Inc.<br />

4. Leviton Mfg. Company Inc.<br />

5. Lightolier Controls.<br />

6. Lithonia Lighting; Acuity Lighting Group, Inc.<br />

7. Lutron Electronics Co., Inc.<br />

8. NSi Industries LLC; Tork Products.<br />

9. RAB Lighting.<br />

10. Sensor Switch, Inc.<br />

11. Square D; a brand of Schneider Electric.<br />

12. Watt Stopper.<br />

13. Other approved equals.<br />

B. General Requirements for Sensors: Automatic-wall-switch occupancy sensor, suitable for mounting in a<br />

single gang switchbox.<br />

1. Comply with California Energy Code.<br />

2. Operating Ambient Conditions: Dry interior conditions, 32 to 120 deg F (0 to 49 deg C) .<br />

3. Switch Rating: Not less than 800-VA fluorescent at 120 V, 1200-VA fluorescent at 277 V, and 800-<br />

W incandescent.<br />

C. Wall-Switch Sensor:<br />

1. Standard Range: 180-degree field of view.<br />

2. Sensing Technology: PIR.<br />

3. Voltage: Match the circuit voltage.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Install and aim sensors in locations to achieve not less than 90 percent coverage of areas indicated. Do<br />

not exceed coverage limits specified in manufacturer's written instructions.<br />

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B. Wiring Method: Comply with Division 16 Section "Conductors and Cables."<br />

C. Identify components and power and control wiring according to Division 16 Section "Electrical<br />

Identification."<br />

3.2 FIELD QUALITY CONTROL<br />

A. Perform the following tests and inspections:<br />

1. Operational Test: After installing time switches and sensors, and after electrical circuitry has been<br />

energized, start units to confirm proper unit operation.<br />

2. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and<br />

equipment.<br />

B. Lighting control devices will be considered defective if they do not pass tests and inspections.<br />

END OF SECTION 16501<br />

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SECTION 16511 - INTERIOR LIGHTING<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section Includes:<br />

1. Interior lighting fixtures, lamps, and ballasts.<br />

2. Exit signs.<br />

3. Lighting fixture supports.<br />

B. Related Sections:<br />

1. Division 16 Section "Wiring Devices" for manual switches.<br />

2. Division 16 Section "Lighting Control Devices" for automatic control of lighting, including time<br />

switches, photoelectric relays, occupancy sensors, and multipole lighting relays and contactors.<br />

1.2 SUBMITTALS<br />

A. Product Data: For each type of lighting fixture, arranged in order of fixture designation. Include data on<br />

features, accessories, and finishes.<br />

B. Shop Drawings: Show details of lighting fixtures. Indicate dimensions, weights, methods of field<br />

assembly, components, features, and accessories.<br />

1.3 QUALITY ASSURANCE<br />

A. Comply with California Energy Code.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Products: Subject to compliance with requirements, provide product indicated on Drawings.<br />

2.2 GENERAL REQUIREMENTS FOR LIGHTING FIXTURES AND COMPONENTS<br />

A. Recessed Fixtures: Comply with NEMA LE 4 “Recessed Luminaires - Ceiling Compatibility”<br />

for ceiling<br />

compatibility for recessed fixtures.<br />

B. Fluorescent Fixtures: Comply with UL 1598 “Luminaires”.<br />

C. HID Fixtures: Comply with UL 1598 “Luminaries”.<br />

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D. Metal Parts: Free of burrs and sharp corners and edges.<br />

E. Sheet Metal Components: Steel unless otherwise indicated. Form and support to prevent warping and<br />

sagging.<br />

F. Doors, Frames, and Other Internal Access: Smooth operating, free of light leakage under operating<br />

conditions, and designed to permit relamping without use of tools. Designed to prevent doors, frames,<br />

lenses, diffusers, and other components from falling accidentally during relamping and when secured in<br />

operating position.<br />

G. Diffusers:<br />

1. Acrylic Lighting Diffusers: 100 percent virgin acrylic plastic. High resistance to yellowing and other<br />

changes due to aging, exposure to heat, and UV radiation.<br />

a. Lens Thickness: At least 0.125 inch (3.175 mm) minimum unless otherwise indicated.<br />

b. UV stabilized.<br />

2. Glass: Annealed crystal glass unless otherwise indicated.<br />

2.3 BALLASTS FOR LINEAR FLUORESCENT LAMPS<br />

A. General Requirements for Electronic Ballasts:<br />

1. Comply with UL 935 “Fluorescent Lamp Ballasts” and with ANSI C82.11 “High Frequency<br />

Fluorescent Lamp Ballasts”.<br />

2. Designed for type and quantity of lamps served.<br />

3. Ballasts shall be designed for full light output unless another BF, dimmer, or bi-level control is<br />

indicated.<br />

4. Sound Rating: Class A<br />

5. Transient Voltage Protection: IEEE C62.41.1 and IEEE C62.41.2 “Guide on the Surge<br />

Environment in Low-Voltage (1000 V and less) AC Power Circuits”,<br />

Category A or better.<br />

B. Electromagnetic Ballasts: Comply with ANSI C82.1 “Line Frequency Fluorescent Lamp Ballasts”; energy<br />

saving, high-power factor, Class P, and having automatic-reset thermal protection.<br />

1. Ballast Manufacturer Certification: Indicated by label.<br />

2.4 BALLASTS FOR COMPACT FLUORESCENT LAMPS<br />

A. Description: Comply with UL 935 “Fluorescent Lamp Ballasts” and with ANSI C 82.11 “High Frequency<br />

Fluorescent Lamp Ballasts”, designed for type and quantity of lamps indicated. Ballast shall be designed<br />

for full light output unless dimmer or bi-level control is indicated:<br />

1. Lamp end-of-life detection and shutdown circuit.<br />

2. Automatic lamp starting after lamp replacement.<br />

3. Sound Rating: Class A.<br />

4. Transient Voltage Protection: IEEE C62.41.1 and IEEE C62.41.2, “Guide on the Surge<br />

Environment in Low-Voltage (1000 V and less) AC Power Circuits”,<br />

Category A or better.<br />

5. Operating Frequency: 20 kHz or higher.<br />

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2.5 EXIT SIGNS<br />

A. General Requirements for Exit Signs: Comply with UL 924 “Standard for Safety of Emergency Lighting<br />

and Power Equipment” ; for sign colors, visibility, luminance, and lettering size, comply with authorities<br />

having jurisdiction.<br />

2.6 LIGHTING FIXTURE SUPPORT COMPONENTS<br />

A. Comply with Division 16 Section "Hangers and Supports for Electrical Systems" for channel- and angleiron<br />

supports and nonmetallic channel and angle supports.<br />

B. Stem Hangers: 1/2-inch (13-mm) steel tubing with swivel ball fittings and ceiling canopy. Finish same as<br />

fixture.<br />

C. Rod Hangers: 3/16-inch (5-mm) minimum diameter, cadmium-plated, threaded steel rod.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Lighting fixtures: Set level, plumb, and square with ceilings and walls. Install lamps in each fixture.<br />

B. Comply with California Electrical Code for minimum fixture supports.<br />

C. Suspended Lighting Fixture Support:<br />

1. Pendants and Rods: Where longer than 48 inches (1200 mm) , brace to limit swinging.<br />

D. Adjust aimable lighting fixtures to provide required light intensities.<br />

E. Connect wiring according to Division 16 Section "Conductors and Cables."<br />

F. Mark fixtures on the emergency life safety lighting circuits as follows:<br />

1. Office areas – Apply a red paint dot to each fixture in an area that is visible from the office space.<br />

The dot shall be applied with an applicator (not a brush) in order to produce a consistently sized,<br />

neat round dot. “Emergency life safety” lighting fixtures shall include all those that are connected<br />

ahead of all local switching to the life safety generator under normal power failure conditions,<br />

including those fixtures that are connected via a Bodine (or equal) emergency relay control device.<br />

2. Non-office areas – Use a red cover plate for the receptacle or junction box that supplies each<br />

individual fixture. Position the red cover plate so it is visible from the floor below. “Emergency life<br />

safety” lighting fixtures shall include all those that are connected ahead of all local switching to the<br />

life safety generator under normal power failure conditions, including those fixtures that are<br />

connected via a Bodine (or equal) emergency relay control device.<br />

END OF SECTION 16511<br />

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SECTION 16521 - EXTERIOR LIGHTING<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Section Includes:<br />

1. Exterior luminaires with lamps and ballasts.<br />

2. Poles and accessories.<br />

1.2 SUBMITTALS<br />

A. Product Data: For each luminaire, pole, and support component, arranged in order of lighting unit<br />

designation. Include data on features, accessories, and finishes.<br />

1.3 QUALITY ASSURANCE<br />

A. Comply with California Energy Code.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Products: Subject to compliance with requirements, provide product indicated on Drawings.<br />

2.2 GENERAL REQUIREMENTS FOR LUMINAIRES<br />

A. Luminaires shall comply with UL 1598 “Luminaires” and be listed and labeled for installation in wet<br />

locations by an NRTL acceptable to authorities having jurisdiction.<br />

B. Metal Parts: Free of burrs and sharp corners and edges.<br />

C. Sheet Metal Components: Corrosion-resistant aluminum unless otherwise indicated. Form and support to<br />

prevent warping and sagging.<br />

D. Housings: Rigidly formed, weather- and light-tight enclosures that will not warp, sag, or deform in use.<br />

Provide filter/breather for enclosed luminaires.<br />

E. Doors, Frames, and Other Internal Access: Smooth operating, free of light leakage under operating<br />

conditions, and designed to permit relamping without use of tools. Designed to prevent doors, frames,<br />

lenses, diffusers, and other components from falling accidentally during relamping and when secured in<br />

operating position. Doors shall be removable for cleaning or replacing lenses. Designed to disconnect<br />

ballast when door opens.<br />

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F. Exposed Hardware Material: Stainless steel.<br />

G. Plastic Parts: High resistance to yellowing and other changes due to aging, exposure to heat, and UV<br />

radiation.<br />

H. Lenses and Refractors Gaskets: Use heat- and aging-resistant resilient gaskets to seal and cushion<br />

lenses and refractors in luminaire doors.<br />

2.3 BALLASTS FOR HID LAMPS<br />

A. Comply with ANSI C82.4 “Ballasts for High-Intensity Discharge and Low-Pressure Sodium Lamps” and<br />

UL 1029 “High-Intensity-Discharge Lamp Ballasts” and capable of open-circuit operation without reduction<br />

of average lamp life.<br />

2.4 GENERAL REQUIREMENTS FOR POLES AND SUPPORT COMPONENTS<br />

A. Structural Characteristics: Comply with AASHTO LTS-4-M “ Structural Supports for Highway Signs,<br />

Luminaires and Traffic Signals”.<br />

B. Luminaire Attachment Provisions: Comply with luminaire manufacturers' mounting requirements. Use<br />

stainless-steel fasteners and mounting bolts unless otherwise indicated.<br />

C. Mountings, Fasteners, and Appurtenances: Corrosion-resistant items compatible with support<br />

components.<br />

1. Materials: Shall not cause galvanic action at contact points.<br />

2. Anchor Bolts, Leveling Nuts, Bolt Caps, and Washers: Hot-dip galvanized after fabrication unless<br />

otherwise indicated.<br />

D. Handhole: Minimum clear opening of 2-1/2 by 5 inches (65 by 130 mm) , with cover secured by stainlesssteel<br />

captive screws. Provide on all poles.<br />

E. Concrete Pole Foundations: Cast in place, with anchor bolts to match pole-base flange.<br />

PART 3 - EXECUTION<br />

3.1 LUMINAIRE INSTALLATION<br />

A. Install lamps in each luminaire.<br />

B. Fasten luminaire to indicated structural supports.<br />

1. Use fastening methods and materials selected to resist seismic forces defined for the application<br />

and approved by manufacturer.<br />

C. Adjust luminaires that require field adjustment or aiming.<br />

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3.2 POLE INSTALLATION<br />

A. Alignment: Align pole foundations and poles for optimum directional alignment of luminaires and their<br />

mounting provisions on the pole.<br />

B. Concrete Pole Foundations: Set anchor bolts according to anchor-bolt templates furnished by pole<br />

manufacturer.<br />

C. Foundation-Mounted Poles: Mount pole with leveling nuts, and tighten top nuts to torque level<br />

recommended by pole manufacturer.<br />

1. Use anchor bolts and nuts selected to resist seismic forces defined for the application and<br />

approved by manufacturer.<br />

2. Grout void between pole base and foundation. Use nonshrink or expanding concrete grout firmly<br />

packed to fill space.<br />

3. Install base covers unless otherwise indicated.<br />

4. Use a short piece of 1/2-inch- (13-mm-) diameter pipe to make a drain hole through grout. Arrange<br />

to drain condensation from interior of pole.<br />

D. Poles and Pole Foundations Set in Concrete Paved Areas: Install poles with minimum of 6-inch- (150mm-)<br />

wide, unpaved gap between the pole or pole foundation and the edge of adjacent concrete slab. Fill<br />

unpaved ring with pea gravel to a level 1 inch (25 mm) below top of concrete slab.<br />

E. Raise and set poles using web fabric slings (not chain or cable).<br />

3.3 INSTALLATION OF INDIVIDUAL GROUND-MOUNTING LUMINAIRES<br />

A. Install on concrete base. Cast conduit into base, and finish by troweling and rubbing smooth.<br />

3.4 GROUNDING<br />

A. Ground metal poles and support structures according to Division 16 Section "Grounding and Bonding."<br />

1. Install grounding electrode for each pole unless otherwise indicated.<br />

2. Install grounding conductor pigtail in the base for connecting luminaire to grounding system.<br />

END OF SECTION 16521<br />

EXTERIOR LIGHTING 16521 - 3


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

SECTION 16600 - DIGITAL, ADDRESSABLE FIRE-ALARM AND DETECTION SYSTEM<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section describes electrical work for the Fire Alarm and Detection System. Design, provide and<br />

install a new digital addressable fire alarm and detection system for the new Sort Building.<br />

B. Work required under this Section is to be delivered via design/build methodology. This specification shall<br />

be the basis for the design/build package. As such the successful design/build contractor shall become<br />

the engineer of record for the Fire Alarm and Detection System and shall design, supply, install, test and<br />

certify the new, expanded and modified Fire Alarm and Detection System(s). The completed Fire Alarm<br />

and Detection System(s) shall comply with the minimum requirements of all applicable Codes and<br />

Authorities Having Jurisdiction. When applicable Codes, standards or guidelines are in conflict, the most<br />

stringent shall govern<br />

C. The Fire Alarm and Detection System Contractor shall design all necessary modifications to the existing<br />

Fed Ex airport hub’s Fire Alarm and Detection System in order to integrate communications and remote<br />

annunciation into one comprehensive system. The Fed Ex airport hub’s fire alarm remote annunciator is<br />

located in the Security Screening Building lobby. The Fire Alarm and Detection System Contractor shall<br />

obtain any available record drawings of existing Fire Alarm and Detection System equipment from the<br />

Owner (including the systems for the Security Screening Building, the Generator Building, and the<br />

Metroplex Renovations) and conduct a complete site survey to verify the extent and status of the existing<br />

system. Any Fire Alarm and Detection System equipment shown on the drawings in these Contract<br />

Documents is for reference only and is not intended to depict the full extent of the existing system nor are<br />

the drawings intended to depict the entirety of work required under this Section.<br />

D. The general contractor will obtain a conditional permit, conditional upon the timely submission of Fire<br />

Alarm and Detection System drawings and associated documentation. The Fire Alarm and Detection<br />

System Contractor shall prepare working drawings of the Fire Alarm and Detection System for the general<br />

contractor’s building permit application. The schedule for delivery of these drawings shall be coordinated<br />

with the general contractor so as to not delay the building permit process.<br />

E. The Fire Alarm and Detection System Contractor shall determine the requirements applicable to the<br />

submittal of drawings for building permit application from the local Fire Marshal and all other Authorities<br />

Having Jurisdiction and prepare the drawings accordingly. If the local Authorities require that the<br />

submitted drawings be signed and sealed by a licensed professional engineer, then the Fire Alarm and<br />

Detection System Contractor shall provide drawings that are signed and sealed by a licensed professional<br />

engineer in the state of California. If the local Authorities do not require that the submitted drawings be<br />

signed and sealed by a licensed professional engineer, then as a minimum the drawings shall be prepared<br />

by an individual who has attained NICET (National Institute for Certification in Engineering Technologies)<br />

Level III or higher certification in Fire Alarm and Detection Systems. All corresponding submittals and<br />

drawings shall be approved, initialed and show the NICET certification number of the individual<br />

maintaining the certification and taking responsibility for the documentation.<br />

F. <strong>Construction</strong> documents shall include, but not be limited to, all of the following:<br />

1. A floor plan<br />

DIGITAL, ADDRESSABLE FIRE-ALARM AND DETECTION SYSTEM 16600- 1


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

2. Locations of alarm-initiating and notification appliances<br />

3. Alarm control and trouble signaling equipment<br />

4. Annunciation<br />

5. Power connection<br />

6. Battery calculations<br />

7. Conductor type and sizes<br />

8. Voltage drop calculations<br />

9. Manufacturers, model numbers and listing information for equipment, devices and materials<br />

10. Details of ceiling height and construction<br />

11. The interface of fire safety control functions<br />

G. The Fire Alarm and Detection System Contractor shall consider the locations of conveyors and equipment<br />

within sort areas when determining locations of Fire Alarm and Detection System equipment. Audio/visual<br />

alarms shall not be located behind obstructions.<br />

H. Supply and install all necessary equipment, connections and labor required to interface with sprinkler<br />

monitoring system equipment, automatic suppression system(s), elevator systems, and HVAC controls.<br />

Coordinate the locations of all required interconnections with the respective trade contractors.<br />

I. Additional facility expansions are planned in the future under separate contracts. This Fire Alarm and<br />

Detection System shall be designed now to be expanded at that future time to cover the entire property, to<br />

the extent required by all applicable Codes. The existing areas or function of the property will not change<br />

substantially.<br />

J. The Division 16 Contractor shall coordinate the Fire Alarm and Detection System with the Division 15<br />

Contractor’s Fire Suppression System.<br />

K. Connect the communications cables from main fire alarm panel in the new Sort Building to the Fed Ex<br />

airport hub’s existing fire alarm system with fiber optic cable routed through the conveyor bridge to the<br />

Metroplex Building. Actual connection point in the Metroplex Building is to be determined by the<br />

contractor.<br />

L. All new Fire Alarm and Detection System and related equipment shall be FM Approved. This includes but<br />

is not limited to control panels, all detectors, waterflow alarms and tamper switches.<br />

1.2 RELATED WORK<br />

A. The Fire Alarm and Detection System for the Security Screening Building, Generator Building and<br />

Metroplex Renovations is being supplied under the scope of work of the separate contract for those<br />

buildings.<br />

1.3 SYSTEM DESCRIPTION<br />

A. Noncoded, addressable system, with multiplexed signal transmission, dedicated to fire-alarm service only.<br />

DIGITAL, ADDRESSABLE FIRE-ALARM AND DETECTION SYSTEM 16600- 2


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1.4 PERFORMANCE REQUIREMENTS<br />

A. Seismic Performance: Fire-alarm control unit and raceways shall withstand the effects of earthquake<br />

motions determined according to SEI/ASCE 7 “ Minimum Design Loads for Buildings and Other<br />

Structures”.<br />

1. The term "withstand" means "the unit will remain in place without separation of any parts from the<br />

device when subjected to the seismic forces specified, and the unit will be fully operational after the<br />

seismic event."<br />

1.5 SUBMITTALS<br />

A. General Submittal Requirements:<br />

1. Submittals shall be approved by authorities having jurisdiction prior to submitting them to Architect.<br />

2. Shop Drawings shall be prepared by persons with the following qualifications:<br />

a. Trained and certified by manufacturer in fire-alarm system design.<br />

b. NICET-certified fire-alarm technician, Level III minimum.<br />

B. Product Data: For each type of product indicated.<br />

C. Shop Drawings: For fire-alarm system. Include plans, elevations, sections, details, and attachments to<br />

other work.<br />

1. Comply with recommendations in the "Documentation" Section of the "Fundamentals of Fire Alarm<br />

Systems" Chapter in NFPA 72 “National Fire Alarm Code”.<br />

2. Include voltage drop calculations for notification appliance circuits.<br />

3. Include battery-size calculations.<br />

4. Include performance parameters and installation details for each detector, verifying that each<br />

detector is listed for complete range of air velocity, temperature, and humidity possible when airhandling<br />

system is operating.<br />

5. Include plans, sections, and elevations of heating, ventilating, and air-conditioning ducts, drawn to<br />

scale and coordinating installation of duct smoke detectors and access to them. Show critical<br />

dimensions that relate to placement and support of sampling tubes, detector housing, and remote<br />

status and alarm indicators. Locate detectors according to manufacturer's written<br />

recommendations.<br />

6. Include floor plans to indicate final outlet locations showing address of each addressable device.<br />

Show size and route of cable and conduits.<br />

D. Delegated-Design Submittal: For smoke and heat detectors indicated to comply with performance<br />

requirements and design criteria, including analysis data signed and sealed by the qualified professional<br />

engineer responsible for their preparation.<br />

1. Drawings showing the location of each smoke and heat detector, ratings of each, and installation<br />

details as needed to comply with listing conditions of the detector.<br />

2. Design Calculations: Calculate requirements for selecting the spacing and sensitivity of detection,<br />

complying with NFPA 72 “National Fire Alarm Code”.<br />

DIGITAL, ADDRESSABLE FIRE-ALARM AND DETECTION SYSTEM 16600- 3


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E. Seismic Qualification Certificates: For fire-alarm control unit, accessories, and components, from<br />

manufacturer.<br />

1.6 QUALITY ASSURANCE<br />

A. Installer Qualifications: Personnel shall be trained and certified by manufacturer for installation of units<br />

required for this Project.<br />

B. Installer Qualifications: Installation shall be by personnel certified by NICET as fire-alarm Level II<br />

technician.<br />

C. Source Limitations for Fire-Alarm System and Components: Obtain fire-alarm system from single source<br />

from single manufacturer. Components shall be compatible with, and operate as, an extension of existing<br />

system.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Basis-of-Design Product: Subject to compliance with requirements, provide product by one of the<br />

following:<br />

1. Amseco - a Potter brand; Potter Electric Signal Company.<br />

2. Bosch Security Systems.<br />

3. Commercial Products Group/CPG Life Safety Signals.<br />

4. Faraday; Siemens Building Technologies, Inc.<br />

5. Federal Signal <strong>Corporation</strong>.<br />

6. Fire Control Instruments, Inc.; a Honeywell company.<br />

7. Fire Lite Alarms; a Honeywell company.<br />

8. Gamewell; a Honeywell company.<br />

9. GE Infrastructure; a unit of General Electric Company.<br />

10. Gentex <strong>Corporation</strong>.<br />

11. Harrington Signal, Inc.<br />

12. NOTIFIER; a Honeywell company.<br />

13. Siemens Building Technologies, Inc.; Fire Safety Division.<br />

14. Silent Knight; a Honeywell company.<br />

15. SimplexGrinnell LP; a Tyco International company.<br />

16. Other approved equals.<br />

2.2 SYSTEMS OPERATIONAL DESCRIPTION<br />

A. Fire-alarm signal initiation shall be by, but is not limited to, the following devices:<br />

1. Manual stations.<br />

2. Heat detectors.<br />

3. Smoke detectors.<br />

4. Duct smoke detectors.<br />

DIGITAL, ADDRESSABLE FIRE-ALARM AND DETECTION SYSTEM 16600- 4


501070099 Federal Express Oakland Sort Expansion Issued for Bid 10/11<br />

5. Automatic sprinkler system water flow.<br />

6. Fire-extinguishing system operation.<br />

B. Fire-alarm signal shall initiate the following actions:<br />

1. Continuously operate alarm-notification appliances.<br />

2. Identify alarm at the fire-alarm control unit and remote annunciators.<br />

3. Transmit an alarm signal to the remote alarm receiving station.<br />

4. Unlock electric door locks in designated egress paths.<br />

5. Release fire and smoke doors held open by magnetic door holders.<br />

6. Switch heating, ventilating, and air-conditioning equipment controls to fire-alarm mode.<br />

7. Recall elevators to primary or alternate recall floors.<br />

8. Activate emergency lighting control.<br />

9. Activate emergency shutoffs for gas and fuel supplies.<br />

10. Record events in the system memory.<br />

C. Supervisory signal initiation shall be by, but is not limited to, one or more of the following devices and<br />

actions:<br />

1. Valve supervisory switch.<br />

2. Low-air-pressure switch of a dry-pipe sprinkler system.<br />

3. Elevator shunt-trip supervision.<br />

D. System trouble signal initiation shall be by, but is not limited to, one or more of the following devices and<br />

actions:<br />

1. Open circuits, shorts, and grounds in designated circuits.<br />

2. Opening, tampering with, or removing alarm-initiating and supervisory signal-initiating devices.<br />

3. Loss of primary power at fire-alarm control unit.<br />

4. Ground or a single break in fire-alarm control unit internal circuits.<br />

5. Abnormal ac voltage at fire-alarm control unit.<br />

6. Break in standby battery circuitry.<br />

7. Failure of battery charging.<br />

8. Abnormal position of any switch at fire-alarm control unit or annunciator.<br />

9. Fire-pump power failure, including a dead-phase or phase-reversal condition.<br />

10. Low-air-pressure switch operation on a dry-pipe or preaction sprinkler system.<br />

E. System Trouble and Supervisory Signal Actions: Initiate notification appliance and annunciate at firealarm<br />

control unit and remote annunciators.<br />

2.3 FIRE-ALARM CONTROL UNIT<br />

A. General Requirements for Fire-Alarm Control Unit:<br />

1. Field-programmable, microprocessor-based, modular, power-limited design with electronic<br />

modules, complying with UL 864 “Control Units and Accessories for Fire Alarm Systems” and listed<br />

and labeled by an NRTL.<br />

DIGITAL, ADDRESSABLE FIRE-ALARM AND DETECTION SYSTEM 16600- 5


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a. System software and programs shall be held in flash electrically erasable programmable<br />

read-only memory (EEPROM), retaining the information through failure of primary and<br />

secondary power supplies.<br />

b. Include a real-time clock for time annotation of events on the event recorder and printer.<br />

2. Addressable control circuits for operation of mechanical equipment.<br />

B. Alphanumeric Display and System Controls: Arranged for interface between human operator at fire-alarm<br />

control unit and addressable system components including annunciation and supervision. Display alarm,<br />

supervisory, and component status messages and the programming and control menu.<br />

1. Annunciator and Display: Liquid-crystal type, 3 lines of 80 characters, minimum.<br />

2. Keypad: Arranged to permit entry and execution of programming, display, and control commands.<br />

C. Transmission to Remote Alarm Receiving Station: Automatically transmit alarm, supervisory, and trouble<br />

signals to a remote alarm station.<br />

D. Instructions: Computer printout or typewritten instruction card mounted behind a plastic or glass cover in a<br />

stainless-steel or aluminum frame. Include interpretation and describe appropriate response for displays<br />

and signals. Briefly describe the functional operation of the system under normal, alarm, and trouble<br />

conditions.<br />

2.4 REMOTE ANNUNCIATOR<br />

A. Description: Annunciator functions shall match those of fire-alarm control unit for alarm, supervisory, and<br />

trouble indications. Manual switching functions shall match those of fire-alarm control unit, including<br />

acknowledging, silencing, resetting, and testing.<br />

B. Display Type and Functional Performance: Alphanumeric display and LED indicating lights shall match<br />

those of fire-alarm control unit. Provide controls to acknowledge, silence, reset, and test functions for<br />

alarm, supervisory, and trouble signals.<br />

PART 3 - EXECUTION<br />

3.1 EQUIPMENT INSTALLATION<br />

A. Install the system in compliance with NFPA 72 “National Fire Alarm Code” for installation of fire-alarm<br />

equipment.<br />

B. Install the system in compliance with FM Global Property Loss Prevention Data Sheet 5-40 “Fire Alarm<br />

Systems”.<br />

C. Equipment Mounting:<br />

1. Install seismic bracing.<br />

D. Connecting to Existing Equipment: Verify that existing fire-alarm system is operational before making<br />

changes or connections.<br />

DIGITAL, ADDRESSABLE FIRE-ALARM AND DETECTION SYSTEM 16600- 6


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E. Annunciator: Install with top of panel not more than 72 inches (1830 mm) above the finished floor.<br />

3.2 IDENTIFICATION<br />

A. Identify system components, wiring, cabling, and terminals. Comply with requirements for FedEx EPNcompliant<br />

identification specified in Division 16 Section "Electrical Identification."<br />

B. Install framed instructions in a location visible from fire-alarm control unit.<br />

3.3 GROUNDING<br />

A. Ground fire-alarm control unit and associated circuits; comply with IEEE 1100 “Powering and Grounding<br />

Electronic Equipment”.<br />

Install a ground wire from main service ground to fire-alarm control unit.<br />

3.4 FIELD QUALITY CONTROL<br />

A. Field tests shall be witnessed by authorities having jurisdiction.<br />

B. Tests and Inspections:<br />

1. Visual Inspection: Conduct visual inspection prior to testing.<br />

a. Inspection shall be based on completed Record Drawings and system documentation that is<br />

required by NFPA 72 “National Fire Alarm Code” in its "Completion Documents,<br />

Preparation" Table in the "Documentation" Section of the "Fundamentals of Fire Alarm<br />

Systems" Chapter.<br />

b. Comply with "Visual Inspection Frequencies" Table in the "Inspection" Section of the<br />

"Inspection, Testing and Maintenance" Chapter in NFPA 72 “National Fire Alarm Code”;<br />

retain the "Initial/Reacceptance" column and list only the installed components.<br />

2. System Testing: Comply with "Test Methods" Table in the "Testing" Section of the "Inspection,<br />

Testing and Maintenance" Chapter in NFPA 72 “National Fire Alarm Code”.<br />

3. Test audible appliances for the public operating mode according to manufacturer's written<br />

instructions. Perform the test using a portable sound-level meter complying with Type 2<br />

requirements in ANSI S1.4 “Sound Level Meters”.<br />

4. Test audible appliances for the private operating mode according to manufacturer's written<br />

instructions.<br />

5. Test visible appliances for the public operating mode according to manufacturer's written<br />

instructions.<br />

6. Factory-authorized service representative shall prepare the "Fire Alarm System Record of<br />

Completion" in the "Documentation" Section of the "Fundamentals of Fire Alarm Systems" Chapter<br />

in NFPA 72 “National Fire Alarm Code” and the "Inspection and Testing Form" in the "Records"<br />

Section of the "Inspection, Testing and Maintenance" Chapter in NFPA 72 “National Fire Alarm<br />

Code”.<br />

C. Reacceptance Testing: Perform reacceptance testing to verify the proper operation of added or replaced<br />

devices and appliances.<br />

DIGITAL, ADDRESSABLE FIRE-ALARM AND DETECTION SYSTEM 16600- 7


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D. Fire-alarm system will be considered defective if it does not pass tests and inspections.<br />

E. Prepare test and inspection reports.<br />

F. Maintenance Test and Inspection: Perform tests and inspections listed for weekly, monthly, quarterly, and<br />

semiannual periods. Use forms developed for initial tests and inspections.<br />

G. Annual Test and Inspection: One year after date of Substantial Completion, test fire-alarm system<br />

complying with visual and testing inspection requirements in NFPA 72 “National Fire Alarm Code”. Use<br />

forms developed for initial tests and inspections.<br />

H. Five bound copies of complete Operations and Maintenance Manuals shall be provided as part of the<br />

close out of the work. These manuals shall include the following as a minimum:<br />

1. Index of the enclosed materials<br />

2. Copies of approved drawings<br />

3. List of recommended spare parts<br />

4. Printout of the final copy of the system program<br />

5. Record drawings<br />

6. Operation, maintenance and repair procedures from the manufacturer<br />

7. Copy of the signed and completed “Record of Completion Form” as described in<br />

NFPA 72<br />

END OF SECTION 16600<br />

DIGITAL, ADDRESSABLE FIRE-ALARM AND DETECTION SYSTEM 16600- 8


APPENDIX A


FEDERAL EXPRESS CORPORATION<br />

STANDARD FORM<br />

CONSTRUCTION AGREEMENT<br />

FOR FULLY DESIGNED PROJECTS<br />

FOR USE IN FULLY DESIGNED NEW STRUCTURE PROJECTS<br />

12/44/10


TERMS & CONDITIONS<br />

CONSTRUCTION AGREEMENT<br />

Between<br />

FEDERAL EXPRESS CORPORATION<br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

Table of Contents<br />

ARTICLE<br />

Scope of Services 1<br />

Contract Documents 2<br />

Order of Completion 3<br />

Payment 4<br />

Equipment and Materials 5<br />

"As-Built" Drawings and Data 6<br />

Subcontractors 7<br />

Payment to Subcontractors 8<br />

Changes 9<br />

Contractor's Understanding 10<br />

FedEx's Representative 11<br />

Supervision of the Work; Safety and Security 12<br />

Permits, Licenses, Laws and Regulations 13<br />

Taxes 14<br />

Shop Drawings and Samples; Material Testing 15<br />

FedEx's Right to Audit 16<br />

Separate Contracts 17<br />

Contractor's Warranties 18<br />

FedEx's Right To Do Work 19<br />

Insurance 20<br />

Bonds 21<br />

Indemnification 22<br />

FedEx's Right to Occupy 23<br />

Compliance With Laws 24<br />

Default; FedEx's Right to Terminate 25<br />

Alternate Dispute Resolution 26<br />

Intentionally Omitted 27<br />

Miscellaneous 28


Exhibits<br />

Page<br />

Description of Project A-1<br />

Form of Notice to Proceed B-1-1 through B-1-2<br />

Contractor’s Fee Payment Procedures C-1-1 through C-1-3<br />

Form of Application for Payment C-2-1 through C-2-3<br />

Form of Partial Waiver of Lien C-3-1 through C-3-3<br />

Form of Final Waiver of Lien C-4-1 through C-4-2<br />

Schedule of Values for Contractor’s Fee C-5-1 through C-5-__<br />

Form of Transaction Tax Statement C-6-1 through C-6-2<br />

Form of Change Order D-1-1 through D-1-4<br />

Form of <strong>Construction</strong> Change Directive D-2-1 through D-2-4<br />

Insurance Requirements E-1 through E-2<br />

Security Requirements F-1 through F-5<br />

DBE Participation G-1 through G-5<br />

Leasehold Requirements H-1 through H-<br />

Project Staffing I-1


CONSTRUCTION AGREEMENT<br />

THIS CONSTRUCTION AGREEMENT is made the<br />

Contract No. ________<br />

day of ____________, _____ (the<br />

“Effective Date”), between FEDERAL EXPRESS CORPORATION ("FedEx") and<br />

_____________________________ (___________ License Number: ______) ("Contractor").<br />

RECITALS<br />

1. FedEx intends to construct one (1) security screening building, one (1) back up<br />

generator building, install one truck dispatch/security booth and provide road improvements to<br />

Sally Ride Way (the "Project") at a site located at 1 Sally Ride Way in Alameda County,<br />

California. The site (the "Site") of the Project is described in the site plans included as part of the<br />

drawings and specifications described in Exhibit A-1.<br />

2. By Lease dated June 1, 2000, as supplemented by a First Supplemental Agreement<br />

dated April 1, 2007 and an Amended and Restated Lease dated April 1, 2009 (collectively, the<br />

"Lease") the City of Oakland, a municipal corporation ("Landlord"), leases the Site to FedEx and<br />

allows construction of certain improvements on the Site.<br />

3. FedEx desires the services of a contractor to organize, coordinate and direct the<br />

complete construction of the Project.<br />

4. Contractor desires to enter into this Agreement as an independent contractor and is<br />

ready, willing and able to provide the services and to perform the construction work required in<br />

connection with the Project in accordance with the terms and subject to the conditions of this<br />

Agreement.<br />

FOR AND IN CONSIDERATION of the mutual covenants contained in this Agreement,<br />

FedEx and Contractor (the "parties") agree as follows:<br />

ARTICLE 1<br />

SCOPE OF SERVICES<br />

Section 1.01. Scope of Services. Subject to and in accordance with the terms of this<br />

Agreement, Contractor shall construct, equip and furnish the Project for FedEx on the Site. The<br />

Project is described in general terms in the attached Exhibit A- and is described in more detail or<br />

is reasonably inferable from the drawings and specifications (the "Plans and Specifications") that<br />

are described in the attached Exhibit A. Unless otherwise provided in the Contract Documents,


Contractor shall provide and furnish all materials, supplies, apparatus, appliances, equipment,<br />

fixtures, tools, implements and other facilities (the "Materials") and all labor, management,<br />

supervision, construction scheduling, procurement scheduling, contract administration,<br />

accounting, project documentation and reporting, quality control and safety programming,<br />

financing, transportation, utilities, storage, testing, construction site security and other services<br />

(the "Services") as and when required in connection with the foregoing undertaking. When used<br />

in this Agreement, the term "Work" means the furnishing of the Materials and Services.<br />

Section 1.02. Nature of Relationship.<br />

Although the relationship of Contractor to FedEx is<br />

that of an independent contractor, the parties recognize the relationship of mutual trust and<br />

confidence established by this Agreement, and Contractor shall furnish its best skill and<br />

judgment and shall cooperate with FedEx’s other consultants and contractors in furthering<br />

FedEx’s interests. Subject to the express limitations contained in the Contract Documents,<br />

Contractor shall furnish efficient business administration and construction management and shall<br />

use every reasonable effort, and do all things necessary, to perform the Work in an expeditious<br />

and economical manner consistent with good workmanship and quality, sound business practice<br />

and FedEx’s best interests.<br />

ARTICLE 2<br />

CONTRACT DOCUMENTS<br />

Section 2.01. Definition.<br />

The Contract Documents include this Agreement, the Plans and<br />

Specifications, all Addenda issued prior to execution of this Agreement, and all exhibits or<br />

modifications to any of them. As used in this Agreement, a "modification" is:<br />

(i) a written amendment to this Agreement that FedEx and Contractor<br />

sign;<br />

(ii) a Change Order, as defined in this Agreement;<br />

(iii) a <strong>Construction</strong> Change Directive, as defined in this Agreement;<br />

(iv) a written interpretation of this Agreement that FedEx issues; or<br />

(v) a written order for a change in the Work that FedEx issues.<br />

Section 2.02. Identification of Plans and Specifications. Contemporaneously with the<br />

execution of this Agreement, the parties have caused their respective representatives to initial<br />

four sets of the Plans and Specifications. FedEx has furnished to Contractor a reproducible set of<br />

the Plans and Specifications. Contractor must make any additional sets of the Plans and<br />

Specifications that it requires to perform the Work from that reproducible set at its expense. At<br />

Contractor’s request, FedEx shall furnish to Contractor one set of the Plans and Specifications on<br />

an electronic medium, if they are available in such a medium. Contractor shall make any<br />

additional electronic copies of the Plans and Specifications it requires to perform the Work at its<br />

expense. Upon Final Acceptance, as defined in Section 4.10, or any earlier termination of this<br />

2


Agreement, Contractor must return to FedEx the reproducible set of the Plans and Specifications<br />

and all modifications to them and all copies of the Plans and Specifications and all modifications<br />

to them that are in the possession of Contractor, any of its Subcontractors, as defined below, and<br />

any of the directors, officers, agents, employees, or principals of any of them. If FedEx has<br />

furnished an electronic copy of the Plans and Specifications to Contractor, Contractor must also<br />

return one electronic copy to FedEx at that time and must cause all other electronic copies that<br />

are in the possession of Contractor, any of its Subcontractors, and any of the directors, officers,<br />

agents, employees, or principals of any of them to be destroyed.<br />

Section 2.03. Intent of Contract Documents.<br />

The parties expect the Contract Documents<br />

to set forth all materials, appliances, labor and services of every kind necessary for the full and<br />

proper execution of the Work and the terms and conditions of payment for the Work. If,<br />

however, the Contract Documents do not describe in complete detail all items reasonably<br />

required to complete the Work, Contractor nevertheless has the obligation to furnish all items<br />

reasonably required to complete the Work with no increase in the Contractor’s Fee, as defined in<br />

Section 4.01 below. The parties consider the Contract Documents to be one document and,<br />

subject to the provisions of Section 2.05, whatever is called for by any one of the Contract<br />

Documents will be as binding as if called for by all.<br />

Section 2.04. Errors in Contract Documents.<br />

Contractor has closely reviewed the<br />

Contract Documents, is not aware of any material defect or error in the Contract Documents, and<br />

has determined the Contract Documents to be complete, accurate, consistent, coordinated, and<br />

adequate for bidding, costing, pricing and performing the Work. Accordingly, Contractor<br />

represents to FedEx that, to Contractor’s knowledge, Contractor will be able to construct the<br />

Project in accordance with the design reflected by the Contract Documents. If Contractor finds<br />

any error, discrepancy or variance in the Contract Documents, or if Contractor becomes aware<br />

that any portion of the Work violates, or will violate when performed, any law, ordinance, code,<br />

regulation, rule, or other legal requirement (singly, a “Legal Requirement” and collectively,<br />

“Legal Requirements”), it shall notify FedEx before beginning the affected portion of the Work<br />

and FedEx will make any correction, interpretation or clarification promptly, basing its decision<br />

on the intent of the Contract Documents. If, without having provided that notification,<br />

Contractor performs any part of the Work that Contractor knew or should have known an error,<br />

discrepancy or conflict in the Contract Documents affected, Contractor shall make at its expense<br />

any change in the Work that becomes necessary to make the Work consistent with the correction,<br />

interpretation or clarification that FedEx makes in accordance with the foregoing provisions of<br />

this Section 2.04. The parties will resolve any dispute that arises regarding any correction,<br />

interpretation or clarification that FedEx makes on the authority of this Section 2.04 in<br />

accordance with the procedures set forth in Article 26.<br />

Section 2.05. Conflicts<br />

. If a conflict occurs between this Agreement and any other<br />

Contract Document, this Agreement will prevail. The most recently issued and approved<br />

Contract Document will take precedence over previous issues of the same Contract Document. If<br />

any conflict or inconsistency occurs among the Contract Documents, the parties will interpret the<br />

Contract Documents in accordance with the following order of priority:<br />

3


(a) written modifications, addenda, amendments and qualifications<br />

and clarifications to this Agreement made after the Effective Date<br />

will prevail over<br />

(b) the remaining portions of this Agreement (exclusive of the Plans<br />

and Specifications), which will prevail over<br />

(c) the Plans, which will prevail over<br />

(d) the Specifications.<br />

In the case of the Plans, written dimensions will prevail over scaled dimensions and larger scale<br />

sections and details will prevail over smaller scale sections and details. FedEx will resolve any<br />

conflict between or among qualities of Materials.<br />

ARTICLE 3<br />

ORDER OF COMPLETION<br />

Section 3.01. Commencement. Contractor shall commence the Work as directed in<br />

FedEx's written Notice to Proceed in the form of the attached Exhibit B-1.<br />

Section 3.02. Substantial Completion Date.<br />

For purposes of this Agreement, the term<br />

“Substantial Completion Date” means May 1, 2012.<br />

Contractor shall substantially complete the Work not later than the Substantial Completion Date.<br />

Substantial completion of the Work occurs when FedEx occupies the Project for its intended use<br />

or when FedEx accepts in writing the Work as being substantially complete. Substantial<br />

completion will not occur unless and until the following specific conditions have been satisfied:<br />

(i) the Project (excluding improvements that a Separate Contractor<br />

undertakes to construct) has been substantially completed in<br />

accordance with the Contract Documents and is in good order and<br />

operating condition, except for minor details of construction,<br />

decoration or mechanical adjustments that do not interfere in any<br />

material respect with FedEx’s access to or use or enjoyment of the<br />

Project;<br />

(ii) all governmental or regulatory permits and approvals necessary to<br />

begin use of the Project have been obtained, including, without<br />

limitation, certificates of occupancy, and all governmental<br />

inspections and certifications have been made and posted (or if<br />

such certificates of occupancy or other certificates cannot be<br />

delivered for reasons not the fault or responsibility of Contractor,<br />

Contractor has fully performed all of its obligations related to the<br />

4


Work and necessary to the issuance of the certificates of occupancy<br />

or other certificates); and<br />

(iii) all construction materials have been removed except for minor<br />

amounts that will not materially affect the safety of FedEx’s<br />

employees or invitees.]<br />

Section 3.03. Extension of Substantial Completion Date.<br />

(a) Time is of the essence and<br />

extensions of the Substantial Completion Date will occur only as permitted in this Section 3.03.<br />

Contractor may receive an extension of the Substantial Completion Date equal to the duration of<br />

any delay (an “Excusable Delay”) that actually occurs with respect to the Work by reason of any<br />

of the following:<br />

(i) an Act of God (exclusive of inclement weather to the extent that<br />

the aggregate duration of delay caused by inclement weather does<br />

not exceed that number of days that is the five-year average of the<br />

number of days on which precipitation in the vicinity of the Site<br />

exceeded one inch per day during a 12-month period beginning on<br />

_________ 1, as reflected in the National Oceanographic and<br />

Atmospheric Administration’s Monthly Summaries of Local<br />

Climatological Data (the “Weather Average”));<br />

(ii) a casualty (including, without limitation, earthquakes and<br />

tornadoes, but excluding other forms of inclement weather to the<br />

extent provided in division (i) above);<br />

(iii) war, national emergency or other similar occurrence;<br />

(iv) except as limited below, strikes, lock-outs, or unavailability public<br />

utility service;<br />

(v) sub-surface or otherwise concealed physical conditions that differ<br />

materially from those indicated in the Contract Documents or<br />

unknown physical conditions of an unusual nature that differ<br />

materially from those ordinarily found to exist and generally<br />

recognized as inherent in construction activities similar to the<br />

Work;<br />

(vi) changes that FedEx orders in the Work;<br />

(vii) the failure of FedEx to accomplish any task for which it has<br />

responsibility within the time established for the completion of that<br />

task in the <strong>Construction</strong> Schedule;<br />

5


(viii) interference by a Separate Contractor (as defined in Article 17)<br />

with Contractor’s performance of the Work, a Separate<br />

Contractor’s failure to conform to Contractor’s reasonable<br />

directions with regard to the progress of the Work, or a Separate<br />

Contractor’s use of labor, material or equipment that disrupts<br />

Contractor’s performance of the Work;<br />

(ix) FedEx’s default in the performance of any of its obligations under<br />

this Agreement; or<br />

(x) FedEx’s suspension or interruption of the Work without cause.<br />

Local strikes, local lock-outs, non-availability of local labor, inclement weather that causes an<br />

aggregate delay equal to the Weather Average or less, and FedEx’s exercise of its rights either to<br />

suspend the Work if Contractor defaults in the performance of any of its obligations or to require<br />

the correction of any non-conforming Work will not constitute the basis for an Excusable Delay<br />

and justify an extension of the Substantial Completion Date. Any delay other than an Excusable<br />

Delay will constitute an “Unexcused Delay”.<br />

(b) In order to obtain an extension of the Substantial Completion Date necessitated by<br />

an Excusable Delay, Contractor must make a written claim to FedEx in each instance within five<br />

days after the beginning of the Excusable Delay and, if Contractor fails to make a timely claim<br />

for an extension in accordance with the foregoing, Contractor waives its right, if any, to such<br />

extension. In the case of a delay of the nature described in division (v) of Section 3.03(a),<br />

Contractor must make its written claim before it disturbs the conditions giving rise to that claim<br />

and must afford FedEx an opportunity to examine the conditions in their undisturbed state.<br />

Within the time reasonably required to assess the effect that the claimed delay will have on the<br />

<strong>Construction</strong> Schedule, Contractor must supplement its claim with a detailed estimate of that<br />

effect. Within 15 days after receipt of both Contractor's claim and its estimate of the claimed<br />

delay’s effect, FedEx shall render a good faith written decision granting, rejecting or modifying<br />

the Contractor's claim. FedEx may not act unreasonably in rendering its decision; FedEx will not<br />

be acting unreasonably, however, if it denies Contractor’s claim for an extension for an otherwise<br />

Excusable Delay that only affects portions of the Work not found on the critical path in the<br />

<strong>Construction</strong> Schedule. FedEx’s failure to render a decision on Contractor’s claim within the<br />

time set forth above will constitute a denial of the claim. Notwithstanding FedEx’s granting of<br />

Contractor’s claim for an extension, Contractor must take reasonable steps to limit the duration<br />

of the Excusable Delay that gave rise to its claim. FedEx’s granting of Contractor’s claim for an<br />

extension will not impair any right to terminate this Agreement, or to exercise any other remedy,<br />

that FedEx has elsewhere in this Agreement. The parties will resolve any dispute that arises<br />

regarding the action FedEx takes with respect to Contractor’s claim for any extension of the<br />

Substantial Completion Date in accordance with the procedures set forth in Article 26. If, within<br />

ten business days after the date on which FedEx’s denial of Contractor’s claim for an extension<br />

occurs, Contractor fails to both give FedEx written notice that it believes FedEx’s denial<br />

constitutes an acceleration of the time within which Contractor must complete the Work and<br />

challenge the reasonableness of FedEx’s denial by initiating the dispute resolution procedures set<br />

6


forth in Article 26, Contractor waives its right to any relief to which it may otherwise be entitled<br />

by virtue of such an alleged acceleration other than an extension of the Substantial Completion<br />

Date, including, without limitation, relief in the form of an increase in the Contractor’s Fee or<br />

damages. Moreover, except as specifically provided in Section 3.04, Contractor waives any<br />

claim to any relief to which it may otherwise be entitled by virtue of the occurrence of an<br />

Excusable Delay other than an extension of the Substantial Completion Date in accordance with<br />

the foregoing provisions of this Section 3.03, including, without limitation, any claim for an<br />

increase in the Contractor’s Fee or for damages.<br />

Section 3.04. Circumstances Permitting Increase in Contractor’s Fee.<br />

If an Excusable<br />

Delay of the nature described in division (v), (vii), (viii), (ix) or (x) of Section 3.03(a) occurs,<br />

Contractor may receive, in addition to an extension of the Substantial Completion Date, a<br />

reasonable adjustment in the Contractor’s Fee (as defined in Section 4.01 below) to reflect the<br />

additional costs, if any, that Contractor incurs by virtue of the occurrence of that Excusable<br />

Delay. In order to obtain the foregoing adjustment, Contractor must make a written claim to<br />

FedEx in each instance within ten days after the beginning of the Excusable Delay and, if<br />

Contractor fails to make a timely claim for an adjustment in accordance with the foregoing,<br />

Contractor waives its right, if any, to any adjustment in the Contractor’s Fee by virtue of the<br />

occurrence of the Excusable Delay. Within the time reasonably required to compile a detailed<br />

itemization of the additional costs that Contractor and its Subcontractors expect to incur by<br />

reason of the occurrence of the Excusable Delay and such additional documents as FedEx may<br />

reasonably request to corroborate that itemization, Contractor must supplement its claim with<br />

that itemization and those additional documents. Within 15 days after receipt of Contractor's<br />

claim and its supplemental materials, FedEx shall render a good faith written decision granting,<br />

rejecting or modifying Contractor's claim. FedEx may not act unreasonably in rendering its<br />

decision. FedEx’s failure to render a decision on Contractor’s claim within the time set forth<br />

above will constitute a denial of the claim. The parties will resolve any dispute that arises<br />

regarding the action FedEx takes with respect to Contractor’s claim for adjustments to the<br />

Contractor’s Fee in accordance with the procedures set forth in Article 26.<br />

Section 3.05. <strong>Construction</strong> Schedule. Within 14 days after the Effective Date, Contractor<br />

shall submit to FedEx a schedule that Contractor prepares based on the Contract Documents in<br />

accordance with the critical path method in a format acceptable to FedEx, that shows the order in<br />

which Contractor proposes to prosecute the Work and Contractor's estimates of the dates on<br />

which completion of each segment of the Work will occur, and that clearly defines reasonable<br />

unitary and total times for all portions of the Work. That schedule must show the time periods<br />

within which FedEx, and Separate Contractors must complete other tasks that will affect the time<br />

required for Contractor’s performance of the Work. Contractor must include with the schedule a<br />

list of the permits required for Contractor’s lawful performance of the Work and the schedule<br />

must show the outside date by which Contractor anticipates receiving each such permit.<br />

Contractor shall make any adjustments to that schedule that become necessary by reason of<br />

requests by FedEx to adjust the time periods relevant to its tasks and re-submit the revised<br />

schedule to FedEx for approval. After FedEx causes its representative to initial Contractor’s<br />

proposed schedule, that schedule will become the “<strong>Construction</strong> Schedule” for purposes of this<br />

Agreement. Promptly following FedEx’s granting of an extension of the Substantial Completion<br />

7


Date in accordance with the terms of Section 3.03, Contractor shall prepare and furnish to FedEx<br />

a revised <strong>Construction</strong> Schedule reflecting that extension. With each Application for Payment<br />

that Contractor submits to FedEx in accordance with the requirements of the attached Exhibit C-<br />

1,<br />

Contractor shall submit to FedEx a comparison that Contractor prepares in a format acceptable<br />

to FedEx and that shows the planned progress in the Work, as reflected in the approved<br />

<strong>Construction</strong> Schedule, the progress that Contractor has actually achieved through the end of the<br />

period covered by the Application for Payment, and, if delays have occurred in the performance<br />

of the Work, the effect that those delays will have on the dates on which substantial completion<br />

of the Work will occur in the absence of any change in Contractor’s plans for prosecuting the<br />

remainder of the Work. For Contractor’s sole convenience and without a request from FedEx to<br />

do so, Contractor may try to substantially complete the Work in advance of the Substantial<br />

Completion Date and may propose a <strong>Construction</strong> Schedule that reflects Contractor’s intent in<br />

that regard. Neither FedEx’s approval of such a <strong>Construction</strong> Schedule nor Contractor’s<br />

completion of the Work in accordance with that <strong>Construction</strong> Schedule will entitle Contractor to<br />

any adjustment in the Contractor’s Fee. Moreover, the occurrence of an Excusable Delay of the<br />

nature described in division (v), (vii), (viii), (ix) or (x) of Section 3.03(a) that causes Contractor<br />

to substantially complete the Work after the early completion date specified in the approved<br />

<strong>Construction</strong> Schedule, but on or before the Substantial Completion Date will also not entitle<br />

Contractor to any adjustment in the Contractor’s Fee. Contractor must make the schedule<br />

submissions required by virtue of this Section 3.05 in both electronic and paper format.<br />

Section 3.06. Acceleration of the Work.<br />

(a) With or without the occurrence of a delay in<br />

the performance of the Work, FedEx may direct that Contractor accelerate the progress of the<br />

Work by means of requiring its forces and those of its Subcontractors to work overtime, by<br />

adding, or causing its Subcontractors to add, additional crews or shifts, or by re-sequencing the<br />

Work. Promptly following its receipt of FedEx’s request in which FedEx specifies the portion of<br />

the Work that FedEx wishes to accelerate and the time within which FedEx wishes to achieve the<br />

completion of that portion of the Work, Contractor shall provide FedEx with its<br />

recommendations for an effective and economical acceleration of the Work. Contractor’s<br />

recommendation will include a comparison that Contractor prepares in a format acceptable to<br />

FedEx and that shows the planned progress in the Work that will occur if the acceleration does<br />

not occur and the planned progress in the Work that will occur if the acceleration does occur. If<br />

FedEx wishes to advance the Substantial Completion Date then applicable to the Work,<br />

Contractor’s recommendation will also include a statement that sets forth in detail, with a<br />

suitable breakdown by trades and work classifications, the adjustments in the Contractor’s Fee<br />

that must occur in order for Contractor to be able to achieve the degree of progress reflected in<br />

FedEx’s request. In formulating that statement, Contractor must take into account the impact of<br />

the labor inefficiency, if any, that will be associated with the acceleration that is under<br />

consideration.<br />

(b) If an Unexcused Delay has occurred and FedEx wishes Contractor to accelerate the<br />

progress of the Work in order to meet the approved <strong>Construction</strong> Schedule then applicable to the<br />

Work, FedEx may direct Contractor to implement its recommendations for the acceleration<br />

merely by delivering written notice to Contractor; under those circumstances, Contractor will not<br />

be entitled to any adjustment of the Contractor’s Fee by reason of the acceleration. FedEx’s<br />

8


failure to deliver that notice to Contractor will not release Contractor from liability for damages<br />

that FedEx sustains by virtue of Contractor’s failure to complete the Work in accordance with the<br />

approved <strong>Construction</strong> Schedule.<br />

(c) If any circumstances other than the occurrence of an Unexcused Delay exist in<br />

respect of FedEx’s request for Contractor’s recommendations regarding acceleration of the<br />

progress of the Work, FedEx may direct Contractor to implement its recommendations for<br />

acceleration only by means of its execution of a Change Order or a <strong>Construction</strong> Change<br />

Directive in accordance with the procedures set forth in Article 9. Until the parties execute a<br />

Change Order, or FedEx executes and delivers a <strong>Construction</strong> Change Directive, in connection<br />

with a proposed acceleration of the progress of the Work, Contractor has neither obligation nor<br />

authority to proceed with the implementation of its recommendations.<br />

(d) The parties do not intend this Section 3.06 to preclude Contractor from accelerating<br />

the progress of the Work on its own initiative when it does so without any expectation that it will<br />

be entitled to an adjustment in the Contractor’s Fee by virtue of having done so.<br />

Section 3.07. Punch List.<br />

Upon substantial completion of the Work, Contractor shall<br />

inspect the Work and present to FedEx a list (the "Punch List") of items to be accomplished by<br />

Contractor to fully complete the Work in accordance with this Agreement and the Contract<br />

Documents and a schedule for such work (the "Punch List Schedule"). If FedEx objects to the<br />

omission of any item from the Punch List or to the Punch List Schedule, FedEx may notify<br />

Contractor of their objections within ten business days following the date of its receipt of the<br />

Punch List and Punch List Schedule, and Contractor will make such corrections and adjustments<br />

to the Punch List and Punch List Schedule as are necessary to reflect and address the objections<br />

of FedEx. Moreover, based upon FedEx’s review of the “as-built” drawings and specifications<br />

that Contractor must deliver to Owner in accordance with the terms of Section 6.01 below,<br />

FedEx may make additions to the Punch List by delivering written notice to Contractor within 60<br />

days after the date of FedEx’s receipt of the last of those “as-built” drawings and Contractor will<br />

make such adjustments to the Punch List and the Punch List Schedule as are necessary to reflect<br />

and address FedEx’s required additions. Contractor shall perform the work required by the<br />

corrected Punch List in accordance with the adjusted Punch List Schedule.<br />

Section 3.08. Suspension of the Work.<br />

With or without cause, FedEx may order<br />

Contractor in writing to suspend, delay or interrupt any part of the Work for such period of time<br />

as FedEx elects.<br />

ARTICLE 4<br />

PAYMENT<br />

Section 4.01. Contractor’s Fee. (a) As full consideration for Contractor's performance of<br />

the Work in accordance with the terms of this Agreement and the other Contract Documents,<br />

FedEx shall pay to Contractor a fee (the "Contractor's Fee") of<br />

______________________________________ Dollars ($____________). FedEx shall pay the<br />

Contractor’s Fee in accordance with the payment procedure described in Exhibit C-1.<br />

9


(b) The Contractor’s Fee, as adjusted by Change Orders executed in accordance with<br />

the terms of this Agreement and by the procedures set forth in Article 26 following FedEx’s<br />

execution and delivery of <strong>Construction</strong> Change Directives, is inclusive of all remuneration that<br />

FedEx must pay Contractor in connection with the Work and the performance of the obligations<br />

Contractor undertakes under the terms of this Agreement, including, without limitation,<br />

Contractor’s obligation to pay Transaction Taxes and Contractor Taxes in accordance with the<br />

terms of Article 14 below, and will not be increased by reason of losses, costs and expenses that<br />

are incurred by reason of the bad faith or willful misconduct of Contractor, including, without<br />

limitation, losses, costs and expenses to the extent attributable to:<br />

(i) Contractor's continued performance of the Work without prior<br />

notice to FedEx after Contractor discovers or becomes aware of<br />

any errors, inconsistencies or omissions in the Contract Documents<br />

or in the earlier performance of the Work or of any violations of<br />

Legal Requirements;<br />

(ii) Contractor’s performance of the Work without prior notice to<br />

FedEx after Contractor discovers or becomes aware of any<br />

unanticipated condition, or the occurrence of any event, that is<br />

likely to adversely affect performance of the Work; and<br />

(iii) Contractor's intentional or grossly negligent failure to adhere to<br />

particular methods or operating procedures or sequences or<br />

techniques specified in the Contract Documents or applicable<br />

Legal Requirements, unless FedEx expressly directs it to do so in<br />

writing.<br />

Section 4.02. Allowances.<br />

The Contractor’s Fee includes all allowances (individually, an<br />

“Allowance” and collectively, the “Allowances”) set forth in the Contract Documents. An<br />

Allowance will cover the cost of the Materials delivered and unloaded at the Site and all<br />

applicable Transaction Taxes. The costs Contractor incurs in connection with the handling of an<br />

Allowance item at the Site, including, without limitation, labor costs, installation costs, overhead<br />

and profit, are included in the Contractor’s Fee and not in the Allowance for that item. If the<br />

actual cost of performing that portion of the Work included within an Allowance is more or less<br />

than the Allowance amount, the parties will execute a Change Order to adjust the Contractor’s<br />

Fee to reflect the shortage or surplus in the Allowance. Contractor must cause that portion of the<br />

Work included within an Allowance to be performed for such amounts and by such persons as<br />

FedEx may direct; FedEx, however, may not require Contractor to use any person to whom<br />

Contractor has a reasonable objection.<br />

Section 4.03. Retainage. (a) In making any payment to Contractor (other than Final<br />

Payment), FedEx will retain ten percent (10%) of the amount FedEx approves for payment<br />

("Retainage"). The Retainage will become due and payable to Contractor only when Final<br />

Payment becomes due and payable as provided in this Agreement. If permitted by applicable law,<br />

10


FedEx may release out of the Retainage at Contractor’s request for remittance to a Subcontractor<br />

all or part of the retainage withheld under the terms of the Subcontractor’s Subcontract. As a<br />

condition to any early release of Retainage, Contractor must deliver to FedEx Waivers of<br />

Mechanics’ and Materialmen’s Lien in the form of the attached Exhibit C-4<br />

11<br />

that have been<br />

executed by the Subcontractors that will be receiving the early release of Retainage. FedEx's<br />

election to permit any early release of Retainage will not constitute a waiver of, or otherwise<br />

prejudice, FedEx's right to require retention of the full amount of the Retainage until the Final<br />

Payment becomes due if, in FedEx's sole judgment, circumstances warrant that action.<br />

(b) With FedEx’s consent, Contractor may elect to retain from a Subcontractor until<br />

Final Payment becomes due an amount in excess of ten percent (10%) of the amounts approved<br />

for payment under the terms of the Subcontractor’s Subcontract. If Contractor makes an election<br />

of the nature described above, FedEx will additionally retain from amounts approved for<br />

payment under the terms of this Agreement an amount equal to the amount of retainage that<br />

Contractor establishes in excess of ten percent (10%) of the amounts approved for payment under<br />

the terms of the Subcontract. FedEx and Contractor will jointly decide when circumstances<br />

warrant the release of the additional retainage to the affected Subcontractor.<br />

Section 4.04. Payment for Material Stored On-Site. If called for in Exhibit C-1, FedEx<br />

shall make payment to Contractor for the actual unit cost (excluding any transportation or<br />

handling charges) of Materials suitably stored and intended for incorporation in the Work upon<br />

storage at the Site or at a location off the Site that FedEx expressly authorizes by advance written<br />

notice to Contractor; payments by FedEx in accordance with the foregoing will be subject to the<br />

payment procedures set forth in Exhibit C-1 and the following conditions:<br />

(i) Contractor must furnish supporting evidence satisfactory to FedEx<br />

evidencing the cost of the Materials and the actual shipment of the<br />

Materials to the Site or the other authorized location;<br />

(ii) Contractor must store the Materials in accordance with applicable<br />

manufacturer's recommendations and FedEx's instructions and<br />

must take security measures to protect the Materials from theft,<br />

casualty or deterioration, including, without limitation, storage in a<br />

bonded warehouse at FedEx’s request;<br />

(iii) Payment for stored Materials will be subject to Retainage;<br />

(iv) Contractor must submit to FedEx bills of sale or such other<br />

documentation as establishes to FedEx's satisfaction that title to<br />

such Materials passes to FedEx immediately upon payment, free of<br />

all liens and security interests;<br />

(v) Contractor must submit to FedEx evidence that establishes to<br />

FedEx’s satisfaction that the stored Materials are marked or


segregated so as to give adequate notice to all third parties of<br />

FedEx’s title to the Materials; and<br />

(vii) The aggregate cost of Materials stored at any one time, whether at<br />

the Site or elsewhere, will not exceed One Hundred Thousand<br />

Dollars ($100,000) without FedEx’s express written consent.<br />

Section 4.05. Contractor's Representations Regarding Applications for Payment.<br />

Contractor must sign each Application for Payment. Each Application for Payment will<br />

constitute Contractor's representation that the Work has progressed to the level for which<br />

payment is requested, that Contractor has properly performed the Work in accordance with all<br />

requirements of this Agreement, and that Contractor knows of no reason why payment should not<br />

be made as requested. Contractor’s submission of an Application for Payment in connection<br />

with its performance of the Work will constitute an affirmative representation that all Work for<br />

which Contractor has received payments from FedEx is free and clear of liens, claims, security<br />

interests or other encumbrances in favor of Contractor or any other person or entity whatsoever.<br />

If FedEx learns that any of Contractor’s representations, as set forth in this Section 4.05, are<br />

wholly or partially inaccurate, FedEx may withhold payment of sums then or in the future<br />

otherwise due to Contractor until Contractor corrects the inaccuracy and the circumstances giving<br />

rise to the inaccuracy to FedEx's reasonable satisfaction.<br />

Section 4.06. FedEx's Review Of Applications for Payment.<br />

FedEx has the right to<br />

review all Applications for Payment and to examine the Work at the Site or elsewhere to<br />

determine whether the quantity and quality of the Work are as represented in the Application for<br />

Payment and satisfy all requirements of the Contract Documents.<br />

Section 4.07. Title Passes Upon Payment.<br />

Contractor warrants that, upon payment of<br />

each of its Application for Payment, title to all Work covered by the Application for Payment<br />

will immediately pass to FedEx.<br />

Section 4.08. Use of Payments.<br />

Contractor shall use all sums paid to it in accordance<br />

with the terms of this Agreement for the performance of the Work. Contractor shall apply each<br />

progress payment it receives from FedEx to the payment of Subcontractors in accordance with<br />

the Subcontractor Payment Schedule that Contractor included with the Application for Payment<br />

that formed the basis for FedEx making that progress payment. At FedEx's request, Contractor<br />

shall furnish satisfactory proof as to the disposition of any monies FedEx pays to Contractor, but<br />

FedEx has no obligation to see to the proper disposition or application of monies FedEx pays to<br />

Contractor.<br />

Section 4.09. Payment Not a Waiver<br />

. Neither the approval or making of any payment to<br />

Contractor nor the partial or entire use or occupancy of the Work by FedEx constitutes an<br />

acceptance of any portion of the Work.<br />

12


Section 4.10. Final Acceptance and Payment.<br />

(a) FedEx's final acceptance of the Work<br />

("Final Acceptance") will occur only after (i) Contractor finally completes the Work in its<br />

entirety (including punch list items), (ii) FedEx accepts the Work in a written notice to<br />

Contractor, and (iii) Contractor provides FedEx with instruction and operating manuals, parts<br />

lists, "as-built" drawings and all other items that the terms of the Contract Documents require.<br />

(b) Within 30 business days after Final Acceptance of the Work or as soon after the<br />

expiration of that period as FedEx receives the last of the items Contractor must submit in<br />

accordance with the terms of Sections 4.10(c), 6.01 and 6.02, FedEx shall make the final<br />

payment ("Final Payment") of amounts properly due Contractor, including any Retainage.<br />

Subject to the application of any other provision of this Agreement that permits FedEx to deduct<br />

amounts from the Final Payment, the amount of the Final Payment will be the amount by which<br />

the Contractor’s Fee, as set forth in Section 4.01, exceeds the aggregate amount of progress<br />

payments that FedEx has previously paid to Contractor in accordance with the requirements of<br />

Exhibit C-1.<br />

(c) FedEx may withhold Final Payment until Contractor submits to FedEx the<br />

following:<br />

(i) An affidavit signed by an authorized officer of Contractor stating<br />

that all payrolls, bills for Materials and Services, and all other<br />

indebtedness connected with the Work, for which FedEx or any of<br />

its property might in any way be responsible, have been paid or<br />

otherwise satisfied;<br />

(ii) A consent of surety to Final Payment;<br />

(iii) Proof satisfactory to FedEx of the payment or satisfaction of all of<br />

Contractor's obligations arising from or connected with the Work,<br />

including, without limitation, releases and waivers of liens<br />

executed by Contractor and all of its Subcontractors in favor of<br />

FedEx and prepared in the form of Exhibit C-4 or such other form<br />

as FedEx may designate;<br />

(iv) Evidence of the filing by Contractor of a Notice of Completion of<br />

the Work conforming to the requirements of the jurisdiction in<br />

which the Work is performed;<br />

(v) Certification that all insurance that Contractor must maintain in<br />

force following Final Payment in accordance with the terms of this<br />

Agreement is in effect and will not be canceled or allowed to lapse<br />

without written notice to FedEx;<br />

(vi) A copy of each permit or license issued in connection with the<br />

Work and evidence satisfactory to FedEx that the governmental<br />

13


agency that issued that permit or license has approved that portion<br />

of the Work to which the permit or license pertains and has closed<br />

the permit or license; and<br />

(vii) All photo identification and access badges, if any, issued in<br />

accordance with the terms of Exhibit F below to workers engaged<br />

in the performance of the Work, except for lost or stolen badges,<br />

the loss or theft of which Contractor timely reported to FedEx in<br />

accordance with the terms of Exhibit F.<br />

(d) If any Subcontractor refuses to furnish a release or waiver of lien, Contractor may<br />

furnish a bond in form and amount satisfactory to FedEx to indemnify it against any lien arising<br />

in favor of that Subcontractor. Notwithstanding the foregoing, FedEx reserves the right to make<br />

payment directly to any Subcontractor (or jointly to the Subcontractor and Contractor) in such<br />

amount as FedEx determines to be appropriate to protect FedEx's property from a lien to which<br />

that Subcontractor is entitled or alleges that it is entitled, and the amount owed Contractor will be<br />

reduced by the amount of any such payment by FedEx.<br />

Section 4.11. FedEx's Right to Withhold Payment.<br />

FedEx may withhold all or part of any<br />

payment (including Final Payment) and it may withhold Retainage to such extent as it deems<br />

necessary to protect itself from loss on account of:<br />

(i) defective Work;<br />

(ii) third-party claims arising from the Work and filed against FedEx,<br />

or reasonable evidence indicating the probable filing of any such<br />

claim;<br />

(iii) reasonable doubt that Contractor will substantially complete the<br />

Work by the Substantial Completion Date;<br />

(iv) failure of Contractor to make payments, when due, to its<br />

Subcontractors or other suppliers of equipment, material or labor<br />

required in connection with the Work;<br />

(v) evidence of fraud, over-billing or overpayment discovered upon<br />

audit;<br />

(vi) unsatisfactory prosecution of the Work by Contractor;<br />

(vii) reasonable doubt that Contractor can complete the Work for the<br />

unpaid balance of the Contractor’s Fee;<br />

(viii) damage to another contractor, subcontractor or sub-subcontractor<br />

that Contractor causes; or<br />

14


(ix) inability or failure to account for photo identification or access<br />

badges issued in accordance with Exhibit F below to workers<br />

engaged in the performance of the Work.<br />

If FedEx withholds any part of a payment on the authority of the foregoing, FedEx shall deliver<br />

written notice to Contractor that sets forth in reasonable detail the circumstance that caused<br />

FedEx to exercise that right. FedEx shall remit to Contractor any amount withheld on the<br />

authority of the foregoing promptly after the time at which Contractor rectifies the circumstance<br />

that caused FedEx to withhold that amount.<br />

Section 4.12. Acceptance Of Final Payment A Waiver.<br />

Acceptance by Contractor of<br />

Final Payment will constitute Contractor’s waiver and release of all claims against FedEx except<br />

for those claims that Contractor previously made in writing against FedEx, that were pending at<br />

the time Contractor submitted its Application for Final Payment, and that Contractor specifically<br />

identified on its Application for Final Payment as unsettled at that time.<br />

ARTICLE 5<br />

EQUIPMENT AND MATERIALS<br />

Section 5.01. Materials Provided by Contractor.<br />

(a) All Materials incorporated in the<br />

Work must be new and unused and, when not specified in detail in the Contract Documents, all<br />

Materials incorporated in the Work must be of the most suitable grade and quality for the<br />

purpose intended.<br />

(b) Contractor must furnish, use, install, employ and protect each item of Materials in<br />

strict compliance with the specifications, recommendations and instructions of the manufacturer<br />

or supplier, unless those specifications, recommendations or instructions deviate from accepted<br />

construction practices or the Contract Documents, in which case Contractor shall inform FedEx<br />

and shall proceed as FedEx directs. Contractor must coordinate and interrelate all Subcontracts<br />

to ensure the compatibility of Materials and the validity of all warranties and guarantees that the<br />

Contract Documents require.<br />

Section 5.02. Type of Material Used. (a) Where the Contract Documents refer to any<br />

Material by trade name, make or catalog number followed by the words "or equal," that reference<br />

establishes the standard of quality and performance required and does not reflect an intent to<br />

limit competition. With FedEx’s prior written approval, Contractor may use other Materials that<br />

are equal in quality and performance to those named in the Contract Documents, but no such<br />

approval will constitute a waiver of FedEx's right to require use of Materials that conform to the<br />

standards of quality and performance established in the Contract Documents with respect to the<br />

item, for which FedEx approved the substitution. FedEx’s approval of a proposed substitution<br />

does not constitute final acceptance of the substitute Material if it proves defective or not as<br />

previously represented. Contractor must bear any additional expense resulting from the<br />

substitution, including, without limitation, the cost of any supplemental materials or installation<br />

15


procedures that differ from, or that must be performed in addition to, those required for the<br />

Material for which Contractor made the substitution.<br />

(b) Within sufficient time to avoid delays in the Work, Contractor must submit to<br />

FedEx the name of the manufacturer, model number and other identifying information relating to<br />

the performance, capacity, nature and rating of Materials proposed in substitution for those<br />

specified in the Contract Documents. Where the Contract Documents specify Materials by trade<br />

name, make or catalog number without using the words "or equal," Contractor may not substitute<br />

Materials and must furnish the items as specified.<br />

Section 5.03. Non-Conforming Materials.<br />

(a) If Contractor installs or uses Materials in the<br />

Work that do not comply with the requirements of the Contract Documents and that FedEx has<br />

not previously approved, it does so at the risk of FedEx’s subsequent rejection.<br />

(b) Contractor is fully and solely responsible for quality control for all Materials used<br />

in the performance of the Work.<br />

(c) FedEx may elect to accept any portion of the Work that does not conform with the<br />

requirements of the Contract Documents instead of requiring Contractor to remove and correct it.<br />

If FedEx makes that election, the parties shall equitably reduce the Contractor’s Fee and, if that<br />

reduction occurs after FedEx has previously made Final Payment, Contractor shall promptly<br />

remit the amount of the reduction to FedEx. The parties will resolve any dispute that arises<br />

regarding the amount of any adjustment to the Contractor’s Fee required by virtue of the terms of<br />

this Section 5.03(c) in accordance with the procedures set forth in Article 26.<br />

Section 5.04. Millennium Compliance.<br />

Contractor warrants to FedEx that the advent of<br />

any date or year will not adversely affect the performance of any system, equipment or equipment<br />

component that Contractor incorporates as part of the Work.<br />

Section 5.05. FedEx-Furnished Materials. If the Contract Documents include a list of<br />

either Materials that FedEx intends to pre-purchase and furnish to Contractor for incorporation or<br />

installation in the Project or Materials, the procurement of which required long lead times, that<br />

FedEx previously elected to procure (the “FedEx-Furnished Materials”), Contractor shall<br />

designate the Subcontractors that will be responsible for receiving, off-loading, inventorying,<br />

storing, protecting and installing the FedEx-Furnished Materials. Each Subcontractor to which<br />

Contractor delegates that responsibility must furnish all Materials required to handle, install, and<br />

make operational the FedEx-Furnished Materials for which the Subcontractor is given<br />

responsibility. Contractor shall cause each Subcontractor having responsibility for FedEx-<br />

Furnished Materials to inventory all items of FedEx-Furnished Materials for which it has<br />

responsibility and to report shortages or visible damage to the exterior packaging of delivered<br />

FedEx-Furnished Materials to Contractor within 72 hours after the time at which delivery of<br />

those items to the Subcontractor occurs. Contractor shall provide to FedEx’s Representative a<br />

written daily field report that lists the FedEx-Furnished Materials received during the day to<br />

which the report applies and the extent of any damage or shortages existing with respect to those<br />

FedEx-Furnished Materials that the responsible Subcontractor has reported to Contractor that<br />

16


day. Contractor shall include with its daily field report the transmittals that Subcontractors<br />

executed to acknowledge the acceptance of possession of the FedEx-Furnished Materials listed<br />

on that report. Damages or shortages that exist with respect to FedEx-Furnished Materials at the<br />

time of delivery to the Subcontractor having responsibility for those FedEx-Furnished Materials<br />

and that Contractor fails to report to FedEx in its daily field report for the day on which the 72hour<br />

reporting period specified above expires will not entitle Contractor to any adjustment in the<br />

Contractor’s Fee. In fact, Contractor’s failure to timely report any such damages or shortages as<br />

above provided will entitle FedEx to reduce the amount of the Contractor’s Fee by the amount<br />

that FedEx incurs to replace the damaged items and to provide the missing items.<br />

Section 5.06. Acceptance of Delivery.<br />

Except to the extent that FedEx expressly permits<br />

otherwise, Contractor shall accept, and shall cause the Subcontractors to accept, delivery of, and<br />

title to, all Materials at the Site.<br />

ARTICLE 6<br />

"AS-BUILT" DRAWINGS AND DATA<br />

Section 6.01. "As-Built" Drawings.<br />

Contractor shall maintain a complete set of drawings<br />

at the Site for the purpose of showing "as-built" conditions. Contractor shall cause those<br />

drawings to be kept current and to be marked each day to show all changes and variations, with<br />

each entry being dated and verified as made. Contractor shall furnish to FedEx upon request<br />

reproducible tracings of "as-built" drawings. Upon completion of the Work and prior to Final<br />

Payment, Contractor shall provide to FedEx one complete reproducible set and one complete<br />

printed set of the "as-built" drawings for the Project, and a compact disk on which the “as-built”<br />

drawings for the Project are recorded in AutoCAD or compatible format (or such other format<br />

then in common use by commercial architects as FedEx may designate from time to time).<br />

Section 6.02. Operation and Maintenance Data.<br />

(a) Contractor shall furnish complete data<br />

for the operation, repair and maintenance of each operating component and system of the Project<br />

(the "Data"). The Data shall include prints of shop drawings showing "as-installed" conditions,<br />

sources of equipment and principal materials, specified tests and performance data, operating<br />

instructions for both Project components and systems, repair and maintenance data, lubrication<br />

instructions and recommendations, parts lists and other catalog data or information required to<br />

operate and maintain any part of the Work. Contractor shall take care to exclude inapplicable or<br />

duplicate information.<br />

(b) Prior to Final Payment, Contractor shall provide to FedEx five complete sets of the<br />

Data arranged alphabetically by components grouped together and securely bound in a durable<br />

folder or binder labeled and indexed to show its contents.<br />

(c) Contractor shall also keep at the Site installation information for all machinery and<br />

equipment, but Contractor may not use used or marked prints or data sheets in assembling the<br />

Data.<br />

17


Section 6.03. Information From Suppliers.<br />

As a condition of its purchase of equipment,<br />

Contractor shall require its suppliers to (i) furnish complete and adequate operating and<br />

maintenance data pertaining to their equipment, (ii) assign to FedEx any warranty, express or<br />

implied, that the manufacturer of the equipment furnishes, and (iii) assign to FedEx any<br />

customary maintenance or repair service, spare parts supply service or personnel support service<br />

that the manufacturer of the equipment furnishes. If the terms and conditions of any warranty,<br />

maintenance or repair service, spare parts supply service or personnel support service that the<br />

manufacturer of the equipment furnishes are negotiable, FedEx may negotiate those terms and<br />

conditions with the manufacturer at FedEx's election. Contractor shall use its best efforts to<br />

advise FedEx in advance of placing any order for equipment, for which the warranty period<br />

commences upon purchase or shipment.<br />

ARTICLE 7<br />

SUBCONTRACTORS<br />

Section 7.01. Definition.<br />

As used in this Agreement and the other Contract Documents, a<br />

"Subcontractor" is any person or organization that has either a contract (a "Subcontract") with<br />

Contractor to perform any portion of the Work or to provide to Contractor Materials or Services<br />

required in connection with the Work or a direct or indirect contract with a Subcontractor to<br />

perform any portion of the Work or to provide to a Subcontractor Materials or Services required<br />

in connection with the Work.<br />

Section 7.02. No Contractual Relationship With FedEx.<br />

The Contract Documents do not<br />

create any contractual relationship between FedEx and any Subcontractor, and no Subcontract<br />

shall relieve Contractor of its obligation to completely perform the Work for the Contractor’s Fee<br />

if any Subcontractor fails to perform its work in a satisfactory manner. Contractor is as fully<br />

responsible to FedEx for the acts and omissions of its Subcontractors and the persons the<br />

Subcontractors employ, directly or indirectly, as it is for the acts and omissions of persons<br />

Contractor directly employs.<br />

Section 7.03. Award of Subcontracts. (a) Contractor may award Subcontracts for<br />

principal portions of the Work only to persons and entities that appear on a list of pre-qualified<br />

Subcontractors jointly developed with, and approved by, FedEx or that FedEx approves by means<br />

of written notice that it delivers to Contractor. To the extent FedEx requires, Contractor shall<br />

solicit in accordance with FedEx’s written instructions bids for those portions of the Work that<br />

Contractor intends to furnish by means of Subcontracts. In the absence of such a requirement,<br />

Contractor shall furnish to FedEx written notice of the name of each Subcontractor that<br />

Contractor intends to hire and the amount of the contract sum for which that prospective<br />

Subcontractor is prepared to perform. Contractor may not execute a Subcontract with any<br />

prospective Subcontractor to whom FedEx objects promptly following its receipt of Contractor’s<br />

notice, even if FedEx had previously indicated its approval of that Subcontractor.[ Each<br />

Subcontractor bidder list must include at least four prospective Subcontractors. When preparing<br />

a bidder list for FedEx’s consideration, Contractor must source the prospective bidders appearing<br />

on that list in the market place and must select the prospective Subcontractors appearing on that<br />

list without prejudice and so as to avoid any conflict of interest. One of the factors the parties<br />

18


will consider when developing and approving bidder lists will be local and minority<br />

participation. FedEx’s goal is that the aggregate amount paid to Subcontractors who are<br />

disadvantaged business enterprises will not be less than fifteen percent (15%) of the Contractor’s<br />

Fee. To that end, Contractor shall observe the requirements set forth in the attached Exhibit G.<br />

(b) Contractor may contract, and may permit its Subcontractors to contract, only with<br />

Subcontractors skilled in the tasks assigned to them and capable of working harmoniously with<br />

all trades, crafts and other individuals on the Project. In that regard, Contractor must use its best<br />

efforts to minimize the likelihood of any strike, work stoppage or other labor disturbance. To<br />

that end, Contractor shall promptly resolve claims, complaints, labor disputes and disputes over<br />

assignment or work tasks among the Subcontractors engaged in the performance of the Work.<br />

(c) FedEx may require Contractor to dismiss any Subcontractor for misconduct or nonperformance<br />

and to substitute a Subcontractor acceptable to FedEx. If FedEx requires a<br />

substitute for any Subcontractor for any reason other than the Subcontractor’s misconduct or<br />

non-performance, the parties will adjust the Contractor’s Fee by means of a Change Order in<br />

order to reflect the difference in cost that the substitution occasions.<br />

(d) Contractor may replace a Subcontractor to whom Contractor has awarded a<br />

Subcontract in accordance with the terms of this Agreement only with FedEx's prior written<br />

approval, only with a Subcontractor that appears on the list of pre-qualified Subcontractors<br />

jointly developed with, and approved by, FedEx or that FedEx has otherwise expressly approved,<br />

and only for the following reasons:<br />

(i) Inability of the Subcontractor to provide bonds, if required;<br />

(ii) Failure of the Subcontractor to perform according to approved<br />

schedules or other provisions of the Contract Documents; or<br />

(iii) Other reasons that reasonably would render the Subcontractor<br />

unable to perform its work according to the Contract Documents,<br />

as Contractor certifies in writing.<br />

Section 7.04. Subcontract Terms.<br />

A Subcontractor must perform all portions of the Work<br />

that it undertakes in accordance with the terms of a written agreement between Contractor and<br />

the Subcontractor (and, where appropriate, between Subcontractors and their subcontractors),<br />

which agreement must provide for the payment of a fixed contract sum to the Subcontractor as<br />

consideration for the Materials or Services that the Subcontractor is furnishing. Each<br />

Subcontract (other than those by which Contractor procures the utility services that Contractor<br />

must provide in accordance with the terms of Section 10.06 below) must contain provisions that:<br />

(i) preserve and protect the rights of FedEx under the terms of the<br />

Contract Documents as they pertain to the portion of the Work<br />

performed by the Subcontractor;<br />

19


(ii) require that the Subcontractor's work be performed in accordance<br />

with the requirements of the Contract Documents;<br />

(iii) require submission to Contractor of applications for payment;<br />

(iv) require that the Subcontractor submit to Contractor all claims for<br />

additional monies, extensions of time, damages for delay or similar<br />

matters relating to the subcontracted portion of the Work in<br />

sufficient time to enable Contractor to comply in the manner<br />

provided in the Contract Documents for like claims by Contractor<br />

upon FedEx;<br />

(v) obligate the Subcontractor to consent specifically to the provisions<br />

of Sections 4.03, 7.02, 16.01 and 24.01 of this Agreement;<br />

(vi) incorporate into the Subcontract a waiver by the Subcontractor in<br />

favor of Contractor that is substantially the same as the waiver set<br />

forth in Section 3.03(b);<br />

(vii) require the Subcontractor (A) to be subject to, and to comply with,<br />

the requirements of Section 14.02 below to the same extent that<br />

would exist if the term “Contractor Taxes” meant taxes, excises,<br />

duties and assessments (I) that arise out of the Subcontractor’s<br />

performance of its portion of the Work and are levied, assessed or<br />

imposed by any governmental or quasi-governmental authority or<br />

any agency of any such authority having jurisdiction over the Site<br />

and the Work, including, without limitation, taxes and<br />

contributions that Legal Requirements require for employment<br />

insurance, pensions, old age retirement funds or similar purposes,<br />

(II) that are based upon the Subcontractor’s gross receipts or net<br />

income, or (III) that are imposed on the Subcontractor for the<br />

privilege of doing business or exercising a franchise, and (B) to be<br />

subject to, and to comply with, the requirements of Section 14.01<br />

to the extent that it applies to Transaction Taxes payable in respect<br />

of the Subcontractor’s portion of the Work;<br />

(viii) include FedEx and Landlord as additional indemnitees in any<br />

indemnity the Subcontractor makes in favor of Contractor in the<br />

Subcontract;<br />

(ix) require the Subcontractor to include FedEx and Landlord as<br />

additional insureds under the terms of any policy of commercial<br />

general liability insurance that the Subcontractor must maintain in<br />

force under the terms of the Subcontract;<br />

20


(x) have the effect of waiving and releasing, to the extent of the<br />

proceeds that are or would be payable to it in respect of policies of<br />

property insurance that the Subcontractor maintains in force or that<br />

are generally available to insure personal property comparable to<br />

that of the Subcontractor in the metropolitan area in which the Site<br />

is located, all rights of recovery, claim, action or cause of action<br />

that it may now or later have against FedEx or Landlord or<br />

FedEx’s or Landlord’s agents, officers and employees, by virtue of<br />

any loss or damage to the Subcontractor’s personal property,<br />

regardless of cause or origin, including, without limitation, the<br />

negligence of FedEx or any of its representatives, agents,<br />

employees, contractors and invitees;<br />

(xi) set forth an adequately defined scope of performance and bind the<br />

Subcontractor to the requirements relating to contract sum<br />

adjustments for changes in the scope of its portion of the Work, as<br />

set forth in Section 9.03 below;<br />

(xii) when applicable, require the Subcontractor to provide drawings in<br />

AutoCAD or compatible format (or such other format then in<br />

common use by commercial architects as FedEx may designate<br />

from time to time);<br />

(xiii) require the Subcontractor to use test forms that FedEx provides<br />

when conducting tests that must be performed in respect of its<br />

portion of the Work;<br />

(xiv) accord to Contractor a right to terminate the Subcontract without<br />

cause that is comparable to the right set forth in Section 25.02 of<br />

this Agreement and obligate the Subcontractor to reserve a<br />

comparable right in its favor in any lower-tier Subcontract;<br />

(xv) include warranties in favor of Contractor and FedEx substantially<br />

the same as those set forth in Sections 18.01 and 18.04 of this<br />

Agreement; and<br />

(xvi) incorporate dispute resolution provisions that are substantially the<br />

same as, and consistent with, Article 26 of this Agreement.<br />

Section 7.05. Unit Prices. As required by the Contract Documents, Contractor shall<br />

solicit unit price bids from prospective Subcontractors for certain portions of the Work and, in<br />

the Subcontracts awarded with respect to those portions of the Work, shall obligate the<br />

Subcontractor (i) during the term of the Subcontract to adjust the contract sum set forth in the<br />

Subcontract based on the unit prices it bid (without the application of any multiplier) if changes<br />

in the Work that FedEx requests affects that Subcontractor’s portion of the Work, and (ii) to<br />

21


execute at Contractor’s request additional Subcontracts under the terms of which the<br />

Subcontractor will perform additional portions of the Work for contract sums based on the unit<br />

prices it bid (without the application of any multiplier).<br />

Section 7.06. Kick-backs and Self-Dealing.<br />

Contractor may not induce any person or<br />

entity engaged in performing the Work to give up any part of the compensation to which that<br />

person or entity is entitled. Moreover, without FedEx’s written consent, Contractor may not call<br />

for, or by exclusion require or recommend, the use of any Subcontractor, consultant, Material,<br />

system, process or procedure in which Contractor has a direct or indirect proprietary or other<br />

pecuniary interest.<br />

ARTICLE 8<br />

PAYMENT TO SUBCONTRACTORS<br />

Section 8.01. FedEx's Withholding of Payment.<br />

If FedEx withholds monies for any cause<br />

attributable to the fault of Contractor, but not to the fault of a Subcontractor, who would have<br />

received a payment out of the payment for which Contractor had made application to FedEx,<br />

Contractor shall pay that Subcontractor for its work, to the extent completed, upon demand made<br />

by the Subcontractor at any time after the payment by FedEx to Contractor otherwise would have<br />

become due.<br />

Section 8.02. Independent Obligation to Pay.<br />

Contractor's obligation to pay its<br />

Subcontractors is an independent obligation from FedEx's obligation to pay Contractor, and<br />

FedEx has no obligation to pay or to see to the payment of any monies to any Subcontractor.<br />

Consequently, FedEx's withholding of payments in accordance with the terms of this Agreement<br />

will not be grounds for Contractor to withhold payments properly due its Subcontractors. FedEx<br />

reserves the right, however, to make payment jointly to Contractor and any Subcontractor if<br />

FedEx becomes aware that Contractor fails to pay, or unreasonably withholds payment from, that<br />

Subcontractor. FedEx’s use of that joint check procedure will create no rights in favor of any<br />

person or entity beyond the right of the check payees to payment of the check and will not<br />

commit FedEx to repeat the procedure in the future.<br />

Section 8.03. Discharge of Liens. Contractor must not permit any laborer's, materialman's,<br />

mechanic's or other similar liens to be filed or otherwise imposed on any part of the Work or the<br />

Site by any person claiming by, through or under Contractor unless the filing or imposition of the<br />

lien is attributable to FedEx’s failure to make a payment to Contractor when obligated to do so<br />

under the terms of this Agreement. If, under other circumstances, any laborer's, materialman's,<br />

mechanic's or other similar lien or claim is filed, Contractor shall cause the lien to be released or<br />

discharged by payment, bonding or otherwise within 25 days after Contractor receives notice of<br />

the filing or imposition of the lien.<br />

22


ARTICLE 9<br />

CHANGES<br />

Section 9.01. Changes in the Work. (a) Without invalidating this Agreement, FedEx may<br />

order extra work or make changes by altering, adding to or deducting from the Work by<br />

executing a Change Order in the form of the attached Exhibit D-1 or a <strong>Construction</strong> Change<br />

Directive in the form of the attached Exhibit D-2.<br />

Contractor shall perform all work required by<br />

virtue of a valid Change Order or a valid <strong>Construction</strong> Change Directive in accordance with the<br />

conditions of this Agreement and the other Contract Documents.<br />

(b) By written instructions to Contractor, FedEx may also make changes in the Work<br />

not involving extra cost and not inconsistent with the purposes of the Work without execution of<br />

a Change Order or a <strong>Construction</strong> Change Directive, but, except for such changes, Contractor<br />

may not undertake any extra Work or bring about a change in the Work unless either the parties<br />

execute a Change Order or FedEx executes and delivers a <strong>Construction</strong> Change Directive. No<br />

claim for an addition to the Contractor’s Fee or any extension of the Substantial Completion Date<br />

will be valid unless FedEx orders it in a written Change Order or FedEx issues a <strong>Construction</strong><br />

Change Directive and the outcome of the application of the dispute resolution procedures set<br />

forth in Article 26 to FedEx’s requirement for the change in the Work is the claimed adjustment<br />

in the Contractor’s Fee or the Substantial Completion Date, as applicable.<br />

Section 9.02. Change Order Procedure. Upon receipt of a request from FedEx for extra<br />

work or changes in the Work that would increase or decrease the Contractor’s Fee or affect the<br />

Substantial Completion Date, Contractor shall furnish to FedEx a detailed statement of<br />

Contractor's proposal for performing the extra work or changes in the Work and the effect of the<br />

extra work or changes, if any, on the Contractor’s Fee, and the Substantial Completion Date. If<br />

FedEx approves in writing Contractor's proposal, the parties shall execute a Change Order after<br />

observing any special conditions set forth in Exhibit C-1, which Change Order will adjust the<br />

Contractor’s Fee, and the Substantial Completion Date, as appropriate. If required by FedEx,<br />

Contractor shall solicit bids with respect to any work called for in a proposed Change Order in<br />

accordance with the provisions of this Agreement and the other Contract Documents. If the<br />

parties fail to agree upon the terms of a Change Order, FedEx may issue a <strong>Construction</strong> Change<br />

Directive to Contractor that directs Contractor to proceed with the implementation of all or part<br />

of the proposed change that was the subject of that Change Order. If, at the time of FedEx’s<br />

issuance of a <strong>Construction</strong> Change Directive or at any subsequent time prior to the parties’<br />

execution of a Change Order with respect to the extra work or change described in the<br />

<strong>Construction</strong> Change Directive, Contractor makes a good faith determination that the parties’<br />

opinions as to the effect that the extra work or change should have on the Contractor’s Fee are<br />

more than ______________________ Dollars ($_________.00) apart, Contractor may elect not<br />

to proceed with the extra work or change until the parties execute a Change Order with respect to<br />

that extra work or change. Contractor will make that election, if at all, by delivering written<br />

notice to FedEx. If, after FedEx’s issuance of a <strong>Construction</strong> Change Directive, the parties fail to<br />

agree upon the terms of a Change Order covering the extra work or change described in the<br />

<strong>Construction</strong> Change Directive, the parties will use the procedures set forth in Article 26 to<br />

23


determine the adjustments in the Contractor’s Fee and the Substantial Completion Date to which<br />

Contractor is reasonably entitled by virtue of the change in the scope of the Work that FedEx has<br />

directed. Upon Contractor’s receipt of a <strong>Construction</strong> Change Directive that FedEx has<br />

executed, Contractor must promptly proceed with the implementation of the proposed change<br />

that was the subject of the Change Order upon which the parties failed to agree; Contractor’s<br />

failure to execute the <strong>Construction</strong> Change Directive will not justify any delay on Contractor’s<br />

part in proceeding with the implementation of the proposed change.<br />

Section 9.03. Limitations on Contractor’s Fee Adjustments.<br />

In making any proposal in<br />

accordance with Section 9.02 with respect to extra work or changes in the Work that will require<br />

Materials or Services covered by unit prices that Contractor obtains from its Subcontractors in<br />

accordance with Section 7.05, Contractor shall base its proposal on those unit prices without the<br />

application of any multiplier or mark-up. In making any proposal[in accordance with Section<br />

9.02 above, Contractor must observe, and must cause each Subcontractor that the extra work or<br />

changes in the Work will affect to observe, the following requirements:<br />

(i) In the case of changes that will enlarge the scope of the Work, the following<br />

restrictions with respect to the adjustments in contract sums payable to<br />

affected Subcontractors and to the adjustment of the Contractor’s Fee will<br />

apply:<br />

(a) No Subcontractor that will be performing any part of the extra work<br />

or implementing any part of the change in the Work through the use<br />

of its own forces may charge more than five percent (5%) of the<br />

Subcontractor’s good faith estimate of the Cost of the Change, as<br />

defined below, for overhead and profit associated with that part of<br />

the extra work or change in the Work;<br />

(b) No Subcontractor that will be performing any part of the extra work<br />

or implementing any part of the change in the Work through the use<br />

of one or more lower-tier Subcontractors may charge more than five<br />

percent (5%) of the Subcontractor’s good faith estimate of the Cost<br />

of the Change for overhead and profit associated with that part of the<br />

extra work or change in the Work;<br />

(c) Contractor may not charge more than five percent (5%) of<br />

Contractor’s good faith estimate of the Cost of the Change for<br />

overhead and profit associated with that part of the extra work or<br />

change in the Work that Contractor will be performing through the<br />

use of its own forces; and<br />

(d) Contractor may not charge more than five percent (5%) of<br />

Contractor’s good faith estimate of the Cost of the Change for<br />

overhead and profit associated with that part of the extra work or<br />

24


change in the Work that Contractor will be performing through the<br />

use of one or more Subcontractors; and<br />

(ii) In the case of changes that will reduce the scope of the Work, the following<br />

requirements with respect to the adjustments in contract sums payable to<br />

affected Subcontractors and to the adjustment of the Contractor’s Fee will<br />

apply:<br />

(a) Each Subcontractor that intended to perform any part of that portion<br />

of the Work eliminated from the scope of the Work through the use<br />

of its own forces must reduce the overhead and profit encompassed<br />

within the contract sum set forth in its Subcontract by five percent<br />

(5%) of the Subcontractor’s good faith estimate of the Cost of the<br />

Change, as defined below, for that part of the Work to be eliminated;<br />

(b) Each Subcontractor that intended to perform any part of that portion<br />

of the Work eliminated from the scope of the Work through the use<br />

of one or more lower-tier Subcontractors must reduce the overhead<br />

and profit encompassed within the contract sum set forth in its<br />

Subcontract by five percent (5%) of the Subcontractor’s good faith<br />

estimate of the Cost of the Change, as defined below, for that part of<br />

the Work to be eliminated;<br />

(c) Contractor must reduce the overhead and profit encompassed within<br />

the Contractor’s Fee by five percent (5%) of Contractor’s good faith<br />

estimate of the Cost of the Change associated with that part of the<br />

Work to be eliminated that Contractor planned to perform through<br />

the use of its own forces; and<br />

(d) Contractor must reduce the overhead and profit encompassed within<br />

the Contractor’s Fee by five percent (5%) of Contractor’s good faith<br />

estimate of the Cost of the Change associated with that part of the<br />

Work to be eliminated that Contractor planned to perform through<br />

the use of one or more Subcontractors.<br />

The parties will memorialize a change that enlarges the scope of the Work by means of an<br />

“Additive Change Order” and will memorialize a change that reduces the scope of the Work by<br />

means of a “Deductive Change Order”. In the context of an Additive Change Order:<br />

(i) a Subcontractor’s “Cost of the Change” will be the net increase in the cost<br />

categories identified below that the Subcontractor will realize by reason of<br />

the performance of the extra work or the implementation of the changes in<br />

the Work described in the Change Order, and<br />

25


(ii) the Contractor’s “Cost of the Change” will be the sum of (a) the net increase<br />

in the cost categories identified below that Contractor will realize by reason<br />

of the performance of the extra work or the implementation of the changes<br />

in the Work described in the Change Order and (b) the sum of the Costs of<br />

the Change that the Subcontractors that the extra work or changes in the<br />

Work will affect will respectively realize.<br />

In the context of a Deductive Change Order:<br />

(i) a Subcontractor’s “Cost of the Change” will be the net savings in the cost<br />

categories identified below that the Subcontractor will realize by reason of<br />

the implementation of the changes in the Work described in the Change<br />

Order, and<br />

(ii) the Contractor’s “Cost of the Change” will be the sum of (a) the net savings<br />

in the cost categories identified below that Contractor will realize by reason<br />

of the implementation of the change in the Work described in the Change<br />

Order and (b) the sum of the Costs of the Change that the Subcontractors<br />

that the changes in the Work will affect will respectively realize.<br />

The cost categories that Contractor and each affected Subcontractor may consider in calculating a<br />

“Cost of the Change” include:<br />

(i) Wages paid for labor in the direct employ of Contractor or the<br />

Subcontractor, as the case may be, in the performance of the Work; the<br />

cost of welfare or fringe benefits, if any, furnished to such wage earners;<br />

usual vacation pay that Contractor or the Subcontractor pays to its key<br />

wage-earning employees engaged in the performance of the Work at the<br />

Site and incentive bonuses paid to such key employees to the extent that<br />

FedEx approved the amount of the incentive in advance;<br />

(ii) Salaries of the Project Manager, Superintendent and other supervisory or<br />

administrative personnel that Contractor or the Subcontractor, as the case<br />

may be, engages in the performance of the Work at the field office or,<br />

with FedEx's prior approval, at the central office or at shops or on the<br />

road in expediting the inspection, production or transportation of the<br />

Materials; the cost of welfare or fringe benefits, if any, furnished to such<br />

personnel; usual vacation pay that Contractor or the Subcontractor, as the<br />

case may be, pays to its key salaried employees engaged in the<br />

performance of the Work at the Site and incentive bonuses paid to such<br />

key employees to the extent that FedEx approved the amount of the<br />

incentive in advance;<br />

(iii) Costs of contributions, assessments or taxes for such items as<br />

unemployment compensation insurance and Social Security associated<br />

26


with the wages, salaries or other remuneration paid to Contractor's or the<br />

Subcontractor’s employees described in divisions (i) and (ii) above;<br />

(iv) The cost (including transportation, storage, installation, operating,<br />

dismantling, removal and repair costs not of a capital nature) of all<br />

Materials, equipment, temporary structures, small tools not owned by<br />

workmen, and supplies purchased or used in connection with the Work.<br />

Such costs may include a fair rental for all tools and equipment furnished<br />

by Contractor or a Subcontractor from its own stock not to exceed<br />

seventy five percent (75%) (or such greater percentage as FedEx may<br />

approve) of the published rates based on the most recent edition of<br />

"Compilation of Nationally Averaged Rental Rates" published by the<br />

Associated Equipment Distributors; if the tools or equipment furnished<br />

by Contractor or a Subcontractor from its own stock do not appear on the<br />

rate schedule of the Associated Equipment Distributors, Contractor's or<br />

the Subcontractor’s costs may include a fair rental not to exceed seventy<br />

five percent (75%) (or such greater percentage as FedEx may approve) of<br />

the rental rate generally charged by third party distributors in the vicinity<br />

of the Site. Rental costs for any tool or equipment furnished by<br />

Contractor or a Subcontractor from its own stock may not exceed the<br />

market value of the tool or the equipment at the time Contractor or the<br />

Subcontractor commits it to the Work.;<br />

(v) Fees for permits, licenses, patents, royalties, inspections and surveys;<br />

(vi) Fees of laboratories for tests that the Contract Documents require<br />

Contractor or the Subcontractor to provide, except those related to<br />

defective or non-conforming work;<br />

(vii) The cost of crossing or protecting any public utility lines, mains or<br />

conduits, if required and as directed by FedEx;<br />

(viii) The cost of removal of all debris;<br />

(ix) Federal, State and municipal sales, use and other similar taxes payable<br />

with respect to Materials or Services;<br />

(x) Cost of, or rental charges for, temporary portable buildings, toilets, ice,<br />

water containers, cups, fire extinguishers, first aid supplies, safety<br />

equipment, street and sidewalk rental, and FedEx-approved off-site<br />

storage space or facilities; and<br />

(xi) Reasonable attorneys' fees, incurred with FedEx's approval in connection<br />

with the prosecution of the Work.<br />

27


In the calculation of a “Cost of the Change”, neither Contractor nor any Subcontractor may<br />

include any cost fairly characterized as follows:<br />

(i) A cost that would otherwise fit within any of the categories described<br />

above to the extent that it exceeds the standard costs paid in the locality<br />

of the Site;<br />

(ii) The costs associated with the services of any of Contractor's or the<br />

Subcontractor’s officers or general office supervisory and clerical<br />

personnel or any of Contractor's or the Subcontractor’s personnel in its<br />

personnel, legal, labor relations, insurance, accounting, tax, purchasing<br />

and estimating departments, and all other costs associated with the<br />

maintenance and operation of Contractor's or the Subcontractor’s general<br />

offices and established branch offices other than the field office<br />

established at the Site;<br />

(iii) Interest costs associated with capital Contractor or the Subcontractor, as<br />

the case may be, employs in connection with the Work;<br />

(iv) Federal, State or local income and franchise taxes for which Contractor<br />

or the Subcontractor is liable;<br />

(v) Premiums for the performance and payment bonds and the insurance<br />

required in connection with the Work;<br />

(vi) The cost of document reproductions, facsimile transmissions, telephone<br />

service, internet service, postage, parcel delivery charges, photographs,<br />

blueprints, stationery, office supplies, and related miscellaneous costs<br />

that Contractor or the Subcontractor will incur in connection with the<br />

Work, except as expressly enumerated in the preceding sentence; and<br />

(vii) The cost of furniture, fixtures, office equipment and utility services<br />

Contractor or the Subcontractor will incur in connection with the<br />

operation of its field office at the Site.<br />

ARTICLE 10<br />

CONTRACTOR'S UNDERSTANDING<br />

Section 10.01. Examination of Site. (a) Contractor acknowledges that, by careful<br />

examination, it has satisfied itself as to the nature and location of the Work, the surface and subsurface<br />

features of the Site and the surrounding area, the character, quality and quantity of<br />

Materials needed prior to and during the prosecution of the Work, general and local conditions<br />

affecting the availability of Materials and Services, the availability of utility services at the Site,<br />

and all other matters that may affect the Work. Contractor also acknowledges that it has<br />

reviewed all available as-built and record drawings, plans and specifications for existing<br />

28


structures and other man-made features on the Site and has thoroughly inspected those structures<br />

and other man-made features.<br />

(b) Contractor acknowledges that, by careful examination, it has obtained a complete and<br />

detailed understanding of the scope and nature of FedEx’s business operations, which will<br />

continue on or in the vicinity of the Site during the course of Contractor’s performance of the<br />

Work, and of the potentially catastrophic damages (including, without limitation, lost revenues)<br />

that FedEx may sustain if Contractor does not adhere strictly to the requirements of this<br />

Agreement and the other Contract Documents.<br />

Section 10.02. Sufficiency of Contract Documents.<br />

(a) Contractor acknowledges that the<br />

Contract Documents are sufficient to enable it to determine the cost of all the Materials and<br />

Services required for the Project and that, for the Contractor’s Fee, it can complete the Work in<br />

its entirety in accordance with the Contract Documents notwithstanding any foreseen or<br />

unforeseen risks, hazards or difficulties, such as the encountering of any concealed condition<br />

below the surface of the ground at the Site that is inconsistent with conditions indicated in the<br />

Contract Documents.<br />

(b) Contractor acknowledges that, if discrepancies, omissions, ambiguities or conflicts<br />

exist in the Contract Documents, Contractor shall seek clarifications and corrections in a timely<br />

manner in order to ensure substantial completion of the Work by the Substantial Completion<br />

Date. Contractor's failure to advise FedEx of the existence of any such discrepancies, omissions,<br />

ambiguities or conflicts within 30 calendar days after the Effective Date will constitute<br />

Contractor’s acknowledgment that none exist in the Contract Documents. In addition, Contractor<br />

acknowledges that FedEx has not made any warranties, guarantees or representations of any kind<br />

regarding the sufficiency of the Contract Documents (i.e., the extent to which the Contract<br />

Documents are complete, accurate, coordinated or adequate for bidding or the performance of the<br />

Work) or any other matter relating to the Work. FedEx has provided data or information to<br />

Contractor for Contractor’s information only and not as a representation or warranty. FedEx is<br />

not responsible for the accuracy of any such data or information or any deduction, interpretation<br />

or conclusion that Contractor draws from it.<br />

(c) FedEx will not be responsible for, and the Contractor’s Fee will not be adjusted by<br />

reason of, any damages resulting from any discrepancies, omissions, ambiguities or conflicts in<br />

the Contract Documents that Contractor does not note in accordance with the terms of Section<br />

10.02(b).<br />

Section 10.03. No Oral Modification.<br />

No oral agreement or conversation with any officer,<br />

agent or employee of FedEx either before or after the execution of this Agreement will affect or<br />

modify any of the terms or obligations contained in this Agreement or the other Contract<br />

Documents.<br />

Section 10.04. Contractor’s Experience and Capabilities. Contractor has induced FedEx to<br />

execute this Agreement based upon Contractor’s representations that (i) it is experienced in the<br />

type of Work for which FedEx is engaging Contractor, (ii) it is authorized and licensed to<br />

29


perform the Work in the State and locality in which the Site is located, (iii) it is qualified, willing<br />

and able to perform the Work, and (iv) it has the expertise and ability to provide Services and<br />

Materials that will meet FedEx’s objectives and requirements and that will comply with all<br />

applicable Legal Requirements.<br />

Section 10.06. Utilities.<br />

As part of the Work, Contractor must provide and pay for all<br />

utility services required for the performance of the Work. FedEx will provide water, gas and<br />

electrical power for use in the Work only to the extent of the capacity of the utility system<br />

infrastructure in place as of the date on which Contractor commences the Work. As part of the<br />

Work, Contractor must provide and pay for connections to and extensions from that<br />

infrastructure and for the means of distributing those utility services within the Site during the<br />

performance of the Work. Contractor must, however, pay for all utility consumption charges that<br />

are attributable to water that is wasted or expended without proper regard for ecological and<br />

conservation considerations, the use of electric heating devices, and utility services used within<br />

Contractor’s field offices.<br />

Section 10.07. Cutting and Patching.<br />

Contractor shall do in accordance with the Contract<br />

Documents all necessary cutting, fitting and patching of the Work that may be required to make<br />

the several parts come together properly and fit the Work to receive or to be received by work of<br />

Separate Contractors shown upon, or reasonably implied by, the Contract Documents. In laying<br />

out the Work, Contractor shall examine the work installed by Separate Contractors and the shop<br />

drawings of work to be installed by Separate Contractors prior to beginning the installation of the<br />

Work. By beginning the installation of an element of the Work, Contractor conclusively accepts<br />

all preceding work as suitable and proper to receive that element of the Work unless it gives<br />

written notice to FedEx to the contrary before beginning that installation. If Contractor and a<br />

Separate Contractor fail to agree as to the extent of cooperation to be exhibited, or of work to be<br />

done by either, to ensure the carrying out of their respective agreements, FedEx’s Representative<br />

(as defined below in Section 11.01) will resolve the disagreement and his or her decision will be<br />

final and bind all parties.<br />

ARTICLE 11<br />

FEDEX'S REPRESENTATIVE<br />

Section 11.01. FedEx's Representative. In its Notice to Proceed, FedEx shall designate its<br />

representative for the Work ("FedEx's Representative"). FedEx's Representative will have full<br />

authority to stop the Work whenever, in his or her best judgment, the stoppage may be necessary<br />

to ensure the proper execution of the Work. FedEx's Representative will have authority to reject<br />

any Work that does not conform to the requirements of this Agreement or the other Contract<br />

Documents and to decide questions that arise during the performance of the Work. FedEx's<br />

Representative will also designate in writing all persons in FedEx's employ, who are authorized<br />

to have access to the Site. FedEx has the right to replace its Representative at any time and for<br />

any reason. Contractor may not accept direction, nor permit any of its Subcontractors to accept<br />

direction, from any FedEx employee other than FedEx’s Representative and the FedEx<br />

employees that FedEx’s Representative specifically designates by written notice to Contractor.<br />

30


Section 11.02. FedEx's Decisions.<br />

As soon as practicable after presentation to him,<br />

FedEx's Representative shall make decisions in writing on all matters relating to the prosecution<br />

of the Work or the interpretation of the Contract Documents and, unless Contractor initiates the<br />

procedures set forth in Article 26 within 30 days after the date on which FedEx’s Representative<br />

renders his decision or within such earlier period of time as may be specified in another Section<br />

of this Agreement, any decision that FedEx's Representative makes will be conclusive.<br />

ARTICLE 12<br />

SUPERVISION OF THE WORK;<br />

SAFETY AND SECURITY<br />

Section 12.01. Contractor's Project Manager.<br />

Contractor shall designate in writing a<br />

competent superintendents (the “Superintendents”), who must be satisfactory to FedEx. FedEx’s<br />

approval of the Superintendent will not relieve Contractor of any of its responsibilities,<br />

obligations, warranties or duties. Contractor shall replace the Superintendent upon FedEx's<br />

written request, but Contractor may not replace the Superintendents without FedEx’s prior<br />

written consent unless the Superintendent ceases to be in Contractor's employ. The<br />

Superintendent will represent Contractor and all directions that FedEx gives to him or her will be<br />

as binding as if given directly to Contractor’s executive officers. The Superintendent must<br />

devote his or her full time to the Work until Final Acceptance occurs and must maintain his or<br />

her office at the Site until Final Acceptance occurs. The Superintendent will direct, coordinate<br />

and supervise all Work and the Superintendent will inspect all Materials delivered to the Site to<br />

ascertain whether or not they comply with the requirements of the Contract Documents, and<br />

reject all non-conforming Work.<br />

Section 12.02. Staffing. Contractor will furnish a staff (inclusive of the Superintendent)<br />

generally in accordance with the schedule attached as the attached Exhibit I. Contractor shall<br />

supplement that staff with whatever additional personnel are required to ensure that the Work<br />

will progress and be completed in accordance with the <strong>Construction</strong> Schedule. FedEx must<br />

approve in writing the replacement for any "key" employees designated on the attached Exhibit<br />

I.<br />

All personnel that Contractor uses in the performance of the Work must be qualified by<br />

training and experience to perform their assigned tasks and must have all licenses required by<br />

applicable Legal Requirements or the Contract Documents and, at FedEx’s request, Contractor<br />

will not use any personnel that FedEx determines to be incompetent, careless, unqualified to<br />

perform the work assigned to him or her, or otherwise unsatisfactory. Except for the foregoing<br />

rights that FedEx expressly reserves, all matters pertaining to Contractor's employees will be<br />

Contractor’s responsibility.<br />

Section 12.03. Order and Discipline. (a) Contractor shall enforce strict discipline and<br />

good order at all times among its employees and the employees of its Subcontractors. If any<br />

person at the Site appears to be incompetent, disorderly or intemperate, or disrupts or interferes<br />

with the Work in any way, or makes an inappropriate racial, sexual or ethnic comment, statement<br />

or gesture toward any other individual engaged in the performance of the Work or any FedEx<br />

employee working at or in the vicinity of the Site, or is in any other way disqualified for or<br />

unfaithful to the job entrusted to him or her, Contractor shall replace such person, or cause such<br />

31


person to be replaced, immediately and shall prohibit the further use of such person in connection<br />

with the Work unless FedEx grants written permission for such use.<br />

(b) Contractor may post signs restricting access to the Site or specific areas of the Site<br />

and, in its name, may remove, bar and prosecute trespassers and undertake legal and equitable<br />

actions against trespassers. Contractor may not exclude Landlord and its respective members,<br />

officers, directors, agents, contractors, employees and invitees from the Site on the authority of<br />

the foregoing provisions of this Section 12.03(b).<br />

(c) FedEx reserves the right to invoke after delivering specific written notice to<br />

Contractor of its intent to do so any security means FedEx considers appropriate to protect the<br />

Site and the Work under construction. Moreover, FedEx may designate one or more ways of<br />

ingress and egress over the Site for the purpose of showing the Project to potential purchasers,<br />

lenders or others. FedEx must, however, designate those ways of ingress and egress so that their<br />

use will not materially interfere with Contractor's performance of the Work or increase the<br />

insurance risk associated with Contractor’s performance of the Work.<br />

Section 12.04. Cleaning Up.<br />

(a) At the end of each working day, Contractor shall remove<br />

all waste materials, rubbish and debris from and about the Work as well as all surplus materials<br />

and will leave the Site clean in accordance with the requirements of the Contract Documents.<br />

(b) Contractor must store all Materials delivered in connection with the Work in locations<br />

FedEx approves and must store and handle those Materials as appropriate to ensure safety, to<br />

preclude the inclusion of any foreign substances, and to prevent any discoloration or damage that<br />

might reduce the effectiveness of such Materials when incorporated into the Project.<br />

Section 12.05. Safety and Security. (a) Each week Contractor will provide FedEx a list of<br />

persons scheduled to work at the Site and Contractor, its Subcontractors and their respective<br />

employees shall comply with all security rules FedEx makes, including, without limitation, those<br />

set forth in the attached Exhibit F.<br />

(b) Upon request, Contractor shall provide to FedEx's Managing Director of Security or<br />

his designee a list of all of its employees that will perform any of the Work. In addition,<br />

Contractor shall provide to FedEx upon request copies of its employees' applications for<br />

employment and shall verify any employee's former employment history. At FedEx's request and<br />

to the extent permitted under applicable laws, Contractor shall perform criminal record checks of<br />

any employee that FedEx designates and shall cause a polygraph examination to be conducted<br />

with respect to any employee suspected of theft or other wrongdoing while at or about the Site.<br />

(c) In the performance of the Work, Contractor shall observe, and shall cause its<br />

Subcontractors to observe, i) all applicable requirements of the “FedEx Contractor Safety<br />

Manual” and (ii) all requirements of the “FedEx AGFS Contractor Ramp Rules”. FedEx has<br />

provided Contractor the information needed to access the “FedEx Contractor Safety Manual” and<br />

the “FedEx AGFS Contractor Ramp Rules” (collectively called the “Safety Manuals”).<br />

Contractor has read and understands all parts of the Safety Manuals. Contractor shall cause all<br />

32


workers performing the Work to read the Safety Manuals in their entirety and, at FedEx’s request<br />

from time to time made, shall acknowledge that all workers then performing the Work understand all<br />

parts of the Safety Manuals.<br />

(d) FedEx must be able to contact the Superintendent via telephone at all times during<br />

which work is not actually being performed on the Site, such as nights, weekends and legal<br />

holidays. To that end, Contractor shall regularly provide to FedEx’s Representative the names<br />

and telephone number of the Superintendent that will be on-call during an upcoming hiatus in the<br />

performance of the Work.<br />

Section 12.06. Inspection of the Work.<br />

(a) FedEx and its designees must have access to the<br />

Work at all times for the purpose of inspecting it, and Contractor shall provide proper facilities<br />

for such access and inspection. If any portion of the Work that FedEx wishes to inspect is<br />

covered or concealed, Contractor shall uncover it at FedEx’s direction for observation and,<br />

following FedEx’s inspection, shall restore the area affected by the uncovering. If the designated<br />

portion of the Work was covered before Contractor’s receipt of FedEx’s specific request that it<br />

remain uncovered and if the Contract Documents did not restrict the covering of that portion of<br />

the Work, Contractor will be entitled, to the extent provided in Sections 3.03 and 3.04, to an<br />

adjustment to the Substantial Completion Date and the Contractor’s Fee, except as provided to<br />

the contrary below. If, however, the designated portion of the Work was covered contrary to<br />

FedEx’s prior request that it remain uncovered or contrary to the express requirements of the<br />

Contract Documents or FedEx’s inspection reveals that the designated portion of the Work is<br />

defective, Contractor will not be entitled to any adjustment to the Substantial Completion Date or<br />

the Contractor’s Fee by reason of the uncovering or restoration of the designated portion of the<br />

Work. If FedEx's designees discover any defective Work by reason of any such inspection,<br />

FedEx shall report it to Contractor.<br />

(b) If the Contract Documents, FedEx's written instructions or applicable Legal<br />

Requirements require that special tests or inspections be conducted with respect to any of the<br />

Work, Contractor shall notify FedEx of its readiness for inspection and testing and, if a public<br />

authority, rather than FedEx, will perform the test or inspection, the date set for such test or<br />

inspection. FedEx shall make its inspections promptly and, where practicable, at the source of<br />

supply. If Contractor or any Subcontractor covers any of the Work without the approval or<br />

consent of FedEx or any public authority having jurisdiction over the Work, Contractor shall<br />

cause it to be uncovered for examination, at Contractor's expense, if required by FedEx or the<br />

public authority.<br />

(c) If testing procedures or inspections reveal any defective Work, Contractor shall correct<br />

it promptly and shall pay all costs made necessary by the defect, including, without limitation,<br />

the cost of repeated testing procedures or inspections and any increase in compensation that<br />

FedEx must pay to any of FedEx’s architects, engineers and other consultants by reason of the<br />

defect or the additional testing or inspections.<br />

33


ARTICLE 13<br />

PERMITS, LICENSES, LAWS AND REGULATIONS<br />

Section 13.01. Contractor To Secure All Permits.<br />

Contractor shall secure and maintain in<br />

force throughout the performance of the Work all permits and licenses necessary for the lawful<br />

and proper performance of the Work. Contractor shall pay the fees required for all permits and<br />

licenses necessary for the lawful and proper performance of the Work. Contractor shall prepare,<br />

and update and submit to FedEx weekly, a report that details all permits and licenses necessary<br />

for the lawful and proper performance of the Work, the dates on which submission of<br />

applications for those permits and licenses occurred or will occur, the period of time typically<br />

required for the processing of those applications, the fees associated with the issuance of those<br />

permits and licenses, and other information that FedEx requires be included in that report.<br />

Contractor shall submit the updated report to FedEx by noon (Memphis, Tennessee local time)<br />

each Friday or on the next business day, if a Friday is a Legal Holiday.<br />

Section 13.02. Contractor's Responsibilities.<br />

Contractor shall give all notices required by<br />

virtue of, and shall familiarize itself with, and shall comply with, all Legal Requirements<br />

applicable to the Work. If Contractor believes that any of the Contract Documents are at<br />

variance with any Legal Requirement, it shall promptly notify FedEx in writing and seek<br />

appropriate changes to the Contract Documents. If Contractor fails to give such notice or<br />

performs, or permits any Subcontractor to perform, any of the Work in contravention of any<br />

Legal Requirement, Contractor shall correct the defective Work without any adjustment in the<br />

Contractor’s Fee and shall indemnify and hold FedEx harmless from and against any resulting<br />

liability, fines, penalties, judgments or damages, including reasonable attorney's fees and defense<br />

costs, imposed on or incurred by FedEx. In connection with the Work, Contractor may not<br />

confer, or promise to confer, on any governmental, public or quasi-public official having any<br />

authority or influence over the Work any payment, loan, subscription, advance, deposit of money,<br />

services or other item of value. In connection with the Work, Contractor may not accept from, or<br />

offer to, any person or entity, including, without limitation, any of its Subcontractors,<br />

consultants, or suppliers or manufacturers of Materials, any bribes or kick-backs.<br />

Section 13.03. Environmental Law Compliance.<br />

Without intending to limit the generality<br />

of Section 13.02, Contractor shall comply with, and shall cause each Subcontractor to comply<br />

with, all Environmental Laws (as defined in Section 13.10) in connection with the performance<br />

of the Work. Contractor shall not use any Material in connection with its performance of the<br />

Work, or incorporate into the Work any Material, that Contractor knows is then a Hazardous<br />

Material, except to the extent use of any Hazardous Material is normal and customary in the<br />

performance of construction work similar to the Work, and then only to the extent that the use of<br />

that Hazardous Material occurring in connection with the Work complies strictly with all<br />

applicable Environmental Laws.<br />

Section 13.04. Contractor’s Responsibility for Environmental Conditions. Except as<br />

expressly set forth in this Article 13, Contractors, its Subcontractors and the respective directors,<br />

34


officers, shareholders, employees and agents of Contractor and its Subcontractors will have no<br />

liability or responsibility for Environmental Conditions (as defined below), or for any<br />

remediation or mitigation of Environmental Conditions. The term “Environmental Conditions”<br />

means the presence on, in, or under, or migrations to or from, the Site of any Hazardous Material<br />

in concentrations that exceed any effective cleanup standards that Environmental Laws establish,<br />

whether occurring in ambient air, surface water, groundwater, land surface or subsurface strata.<br />

Section 13.05. Health and Safety Plan.<br />

Contractor shall formulate and implement a health<br />

and safety plan (the “Health and Safety Plan”) that is reasonable in light of any known<br />

Environmental Conditions and that complies with all applicable laws, ordinances, rules and<br />

regulations, including, without limitation, the Occupational Health and Safety Act and the<br />

regulations promulgated on the authority of that Act. Contractor shall cause its workers and<br />

those of its Subcontractors engaged in the Work to comply with the Health and Safety Plan.<br />

Moreover, if, during the Work, Contractor or any of the Subcontractors discover an<br />

Environmental Condition, Contractor shall take reasonable measures to protect, and shall cause<br />

the Subcontractors to take reasonable measures to protect, their respective workers, FedEx's<br />

employees and other portions of the Site from exposure to the newly discovered Environmental<br />

Condition and shall give to FedEx’s Representative oral notice via telephone of the discovery of<br />

that Environmental Condition on the date of the discovery and shall confirm that notice in<br />

writing within one business day after the date of the discovery. Unless FedEx specifically<br />

concurs with another course of action by means of written notice delivered to Contractor,<br />

Contractor shall discontinue work in the vicinity of the area affected by the newly discovered<br />

Environmental Condition pending FedEx’s or Landlord’s investigation of the discovery and the<br />

completion of any remediation that Environmental Laws require FedEx or Landlord to undertake<br />

with respect to that Environmental Condition or that FedEx or Landlord elects to undertake.<br />

Moreover, if the potential risk to human health that a newly discovered Environmental Condition<br />

warrants, Contractor may discontinue in its reasonable discretion all work on the Site pending<br />

FedEx’s or Landlord’s investigation of the discovery and the completion of any remediation that<br />

Environmental Laws require FedEx or Landlord to undertake with respect to that Environmental<br />

Condition or that FedEx or Landlord elects to undertake. Delay in the performance of the Work<br />

attributable to that investigation or additional remediation will constitute Excusable Delays for<br />

purposes of this Agreement. Contractor must promptly make appropriate adjustments to the<br />

Health and Safety Plan to reflect the discovery of the additional Environmental Condition.<br />

Section 13.06. Additional Reports.<br />

Promptly following its receipt of any additional reports<br />

that pertain to Hazardous Material on the Site or any correspondence from the United States<br />

Environmental Protection Agency or any other governmental authority having jurisdiction over<br />

the environmental condition of the Site that pertain to the Site and that might affect the manner in<br />

which Contractor prosecutes the Work, FedEx shall furnish copies of those reports or<br />

correspondence to Contractor.<br />

Section 13.07. Testing of Fill. If the Work requires Contractor or any Subcontractor to<br />

import fill material to the Site, Contractor may not take, and may not permit any of its<br />

Subcontractors to take, any fill material from a source for use at the Site until Contractor causes<br />

samples from that source to be analyzed for the presence of Hazardous Material and furnishes to<br />

35


FedEx reports that the testing consultant prepares and that reflect that the samples are free of<br />

Hazardous Material. For purposes of this Section 13.07, “fill material” means dirt, soil, sand or<br />

other earth that is obtained from sources outside the Site and that is used to fill holes or<br />

depressions, create mounds or otherwise artificially change the grade or elevation of the Site.<br />

FedEx must approve the testing consultant and laboratory that Contractor engages to take and<br />

analyze the samples. FedEx must also approve the number of samples that Contractor's testing<br />

consultant takes at the borrow source and the locations at which those samples are taken. FedEx<br />

may not unreasonably withhold any approval required by virtue of this Section 13.07. If the<br />

source from which Contractor or its Subcontractor proposes to take fill required at the Site is a<br />

commercial aggregate borrow source, the delivery to FedEx of environmental certifications<br />

provided by the operator of that source will satisfy the foregoing requirement for the furnishing<br />

of testing reports to FedEx. Any report or certification furnished to FedEx in accordance with the<br />

terms of this Section 13.07 must reflect that the samples were tested for the presence of volatile<br />

organic compounds ("VOCs"), total metals, polynuclear aromatics ("PNAs"), polychlorinated<br />

biphenyls ("PCBs") and total petroleum hydrocarbons (“TPH”).<br />

Section 13.08. Contractor Indemnification.<br />

Contractor shall indemnify, defend and hold<br />

FedEx and its directors, officers, shareholders, employees and agents harmless from and against<br />

all liability, damages, losses, expenses, demands, claims, suits or judgments, including<br />

reasonable attorneys' fees and expenses and defense costs, that may be asserted against, or<br />

sustained by, any of the indemnified parties by reason of (i) any Environmental Condition that<br />

Contractor, the Subcontractors, the respective agents and employees of Contractor and the<br />

Subcontractors, or any other person for whose acts or omissions any of the foregoing persons or<br />

entities may be responsible during the performance of the Work causes, or (ii) Contractor’s<br />

failure to perform the obligations it undertakes under the terms of this Article 13.<br />

Section 13.09. Survival of Indemnities.<br />

The indemnities set forth in this Article 13 will<br />

survive the completion of the Work and any termination of this Agreement.<br />

Section 13.10. Definition of Environmental Laws. The term "Environmental Laws"<br />

means all laws, statutes, regulations, rules, ordinances, codes, license and permit requirements,<br />

and orders of all governmental agencies, departments, commissions, boards, bureaus or<br />

instrumentalities of the United States, the several States and political subdivisions within the<br />

States, and all applicable judicial and administrative and regulatory decrees, judgments and<br />

orders, including, without limitation, common law rulings and determinations, (whether now<br />

existing or later enacted or promulgated) that relate to injury to, or the protection of, real or<br />

personal property or human health (except those requirements that, by definition, are solely the<br />

responsibility of employers) or the environment (defined to mean soil, surface waters, ground<br />

waters, land, stream sediments, surface or subsurface strata and ambient air), including, without<br />

limitation, all valid and lawful requirements of courts and governmental agencies that pertain to<br />

reporting, licensing, permitting, investigation, remediation and removal of emissions, discharges,<br />

releases or threatened releases of chemical substances, petroleum or petroleum products,<br />

pollutants, contaminants or hazardous or toxic substances, materials or wastes (whether solid,<br />

liquid or gaseous in nature) into the air, surface water, ground water or land, or that relate to the<br />

manufacture, processing, distribution, use, treatment, storage, disposal, transport or handling of<br />

36


pollutants, contaminants or hazardous or toxic substances, materials or wastes (whether solid,<br />

liquid or gaseous in nature).<br />

Section 13.11 Definition of Hazardous Material.<br />

The term "Hazardous Material" means<br />

any substance:<br />

(i) the presence of which requires or may later require notification,<br />

investigation or remediation under any Environmental Law; or<br />

(ii) that is or becomes defined as a "hazardous waste", "hazardous<br />

material", "hazardous substance", "pollutant" or “contaminant"<br />

under any Environmental Law, including, without limitation, the<br />

Comprehensive Environmental Response, Compensation and<br />

Liability Act (42 U.S.C. §9601 et seq.), the Resource Conservation<br />

and Recovery Act (42 U.S.C. §6901 et seq.) and the associated<br />

regulations; or<br />

(iii) that is toxic, explosive, corrosive, flammable, infectious,<br />

radioactive, carcinogenic, mutagenic or otherwise hazardous and is<br />

or becomes regulated by any governmental authority, agency,<br />

department, commission, board, agency or instrumentality of the<br />

United States, any state of the United States, or any political<br />

subdivision within any state; or<br />

(iv) the presence of which on the Site causes or threatens to cause a<br />

nuisance on the Site or to adjacent properties or poses or threatens<br />

to pose a hazard to the Site or to the health or safety of persons on<br />

or about the Site; or<br />

(v) that contains gasoline, diesel fuel or other petroleum hydrocarbons<br />

or volatile organic compounds; or<br />

(vi) that contains polychlorinated biphenyls (PCBs), asbestos or urea<br />

formaldehyde foam insulation; or<br />

(vii) that contains or emits radioactive particles, waves or material,<br />

including, without limitation, radon gas.<br />

Section 13.12. Permits for Installation of Air Emission Sources. If the Project includes the<br />

furnishing or installation of (i) a boiler with a heat input rate equal to or greater than 1,000,000<br />

BTU per hour, (ii) a degreaser or parts washer with a capacity of two or more gallons (seven and<br />

six-tenths liters) that utilizes a solvent with a volatile organic compound (“VOC”) content equal<br />

to or greater than five percent (5%), (iii) an emergency generator of 250 or more horsepower (or,<br />

if the job site is located in California, any stationary, piston-type internal combustion engine over<br />

50 horsepower), (iv) a storage tank for organic fluids with a capacity equal to or greater than<br />

37


1,000 gallons (or, if the job site is located in California, a storage tank for organic fluids with a<br />

capacity equal to or greater than 250 gallons) (v) a paint booth or any equipment for paint and<br />

coating operations, (vi) a fueling station, (vii) refrigeration or cooling units with a maximum<br />

charge or 50 pounds or more or a capacity of one ton (12,000 BTU per hour) or more, or (viii)<br />

portable engines, such as mobile generators or trailer-mounted air conditioners, and applicable<br />

Environmental Laws require the issuance by a state or local air pollution control agency of a<br />

construction permit in connection with that installation, Contractor shall obtain that permit before<br />

beginning the installation of that air emission source. If applicable Environmental Laws do not<br />

require the issuance by a state or local air pollution control agency of a construction permit in<br />

connection with that installation, Contractor shall provide written confirmation of that fact to<br />

FedEx before beginning the installation of the air emission source. If, in accordance with the<br />

foregoing, Contractor obtains a construction permit, Contractor shall also timely convert that<br />

permit to an operating permit upon completion of the installation of the air emission source. If<br />

any permit that Contractor must seek in accordance with the foregoing will establish any<br />

conditions that will affect the manner in which FedEx conducts its business operations at the Site<br />

following the completion of the Work, Contractor must secure FedEx’s written consent to those<br />

conditions before accepting the issuance of the permit. Contractor shall furnish FedEx with a<br />

copy of each permit that Contractor obtains in accordance with the terms of this Section 13.12<br />

promptly following Contractor’s receipt of the permit. The parties do not intend the terms of this<br />

Section 13.12 to affect the generality of the foregoing provisions in this Article 13.<br />

ARTICLE 14<br />

TAXES<br />

Section 14.01. Transaction Taxes. (a) Unless otherwise provided in this Section 14.01,<br />

Contractor shall pay all taxes, excises, duties and assessments in the nature of sales, use or<br />

similar taxes ("Transaction Taxes") that arise out of, or are related to, the Work and that any<br />

government or agency having jurisdiction over the Work properly levies, assesses or imposes on<br />

Contractor. Contractor shall cooperate, and shall cause the Subcontractors to cooperate, with<br />

FedEx in determining which elements of the Work constitute the delivery of tangible personal<br />

property to FedEx, which elements constitute the improvement to real property, and which<br />

elements constitute non-taxable services. With each Application for Payment that Contractor<br />

submits in accordance with the terms of this Agreement, Contractor shall furnish to FedEx, in the<br />

form of the attached Exhibit C-6_ or such other form that FedEx prescribes, a description of the<br />

Materials purchased and that portion of the Work accomplished during the period covered by the<br />

Application and a statement of the corresponding amount of Transaction Taxes paid or payable<br />

in respect of those purchases and that portion of the Work (the “Transaction Tax Statement”)<br />

The Transaction Tax Statement must separately state which elements of the Work constitute the<br />

delivery of tangible personal property to FedEx, which elements constitute the improvement to<br />

real property, and which elements constitute non-taxable services.<br />

(b) With respect to any portion of the Work that FedEx has determined constitutes the<br />

delivery of tangible personal property or a taxable real property service, Contractor shall issue, at<br />

FedEx’s direction and if permitted by applicable Legal Requirements, a sale for resale or<br />

exemption certificate to its supplier or Subcontractor and may not pay any Transaction Taxes to<br />

38


its supplier or Subcontractor with respect to that portion of the Work. In that case, Contractor<br />

shall separately state on its Applications for Payment, and collect from FedEx, and remit to the<br />

proper taxing authority, the collected Transaction Taxes as and when applicable Legal<br />

Requirements require. Any amounts that Contractor collects from FedEx on the authority of the<br />

preceding sentence will constitute a payment on account of, and a concurrent reduction in the<br />

amount of, the unpaid balance of the Contractor’s Fee. Contractor and FedEx shall cooperate in<br />

the preparation and filing of any tax returns.<br />

(c) If applicable Legal Requirements require Transaction Taxes to be paid to a state other<br />

than a state in which the Site is located, Contractor shall cooperate with FedEx in determining<br />

the amount of any credit against the Transaction Taxes of the state in which the Site is located<br />

that may be available by reason of that payment.<br />

(d) In its sole discretion and at its expense, FedEx has the right, either before or after<br />

payment of any Transaction Taxes to the proper taxing authority, to contest the validity or<br />

application of those Transaction Taxes. Upon the written request and at the expense of FedEx,<br />

Contractor shall fully cooperate with FedEx in contesting or protesting the validity or application<br />

of those Transaction Taxes. That cooperation will include, but not be limited to, permitting<br />

FedEx to proceed in Contractor's name if required or permitted by law, as long as the contest<br />

does not involve, or can be separated from, the contest of any Transaction Taxes or issues<br />

unrelated to the transactions described in this Agreement. FedEx also has the right to participate<br />

in any contest Contractor conducts with respect to any Transaction Taxes or other charge<br />

included within the scope of the indemnity set forth in Section 14.01(e) below, including,<br />

without limitation, the right to attend conferences with the taxing authority and the right to<br />

review submissions to the taxing authority or any court to the extent the contest does not involve,<br />

or can be separated from, the contest of any tax or other issues unrelated to the transactions<br />

described in this Agreement. If, in accordance with the terms of this Agreement, FedEx pays any<br />

Transaction Taxes that are not treated as a payment on account of, and a concurrent reduction in<br />

the amount of, the unpaid balance of the Contractor’s Fee and if Contractor receives a refund of<br />

any part of those Transaction Taxes, Contractor shall promptly remit the amount of the refund to<br />

FedEx, after deducting any reasonable expenses that Contractor reasonably incurred in<br />

connection with the contest of the validity or application of those Transaction Taxes and that<br />

FedEx has not previously reimbursed to Contractor.<br />

(e) Contractor shall indemnify, defend and hold FedEx and its officers, directors and<br />

employees harmless from all Transaction Taxes for which Contractor assumes responsibility in<br />

this Section 14.01. The payment of any penalties or interest associated with Contractor's failure<br />

to timely pay any Transaction Taxes to the proper taxing authority in accordance with the terms<br />

of this Agreement and any applicable Legal Requirements will be Contractor's responsibility<br />

unless FedEx's direction to Contractor in accordance with this Section 14.01 or FedEx’s failure<br />

to timely make a progress payment in accordance with the terms of this Agreement causes that<br />

failure.]<br />

Section 14.02. Contractor Taxes. (a) In addition to Transaction Taxes, Contractor shall pay<br />

all taxes, excises, duties and assessments ("Contractor Taxes") (i) that arise out of Contractor's<br />

39


performance of the Work and that any governmental or quasi-governmental authority or any<br />

agency of any such authority having jurisdiction over the Site and the Work levies, assesses or<br />

imposes, including, without limitation, taxes and contributions that Legal Requirements require<br />

for employment insurance, pensions, old age retirement funds or similar purposes, (ii) that are<br />

based upon Contractor's gross receipts or net income, or (iii) that are imposed on Contractor for<br />

the privilege of doing business or exercising a franchise.<br />

(b) Unless Contractor is contesting in good faith the validity of any of Contractor Taxes<br />

or its application to the Work, Contractor shall promptly pay and discharge when due all<br />

Contractor Taxes that Contractor undertakes to pay in accordance with the terms of Section<br />

14.02(a), together with any interest and penalties. If the taxing authority levies, assesses or<br />

imposes any Contractor Taxes upon FedEx, FedEx will notify Contractor and Contractor shall<br />

promptly pay and discharge such Contractor Taxes, but, upon the written request and at the<br />

expense of Contractor, FedEx shall assist Contractor in contesting the validity or applicability to<br />

the Work of such Contractor Taxes.<br />

(c) Contractor shall indemnify and hold FedEx and its officers, directors and<br />

employees harmless from all Contractor Taxes that Contractor undertakes to pay in accordance<br />

with the terms of Section 14.02(a).<br />

ARTICLE 15<br />

SHOP DRAWINGS AND SAMPLES;<br />

MATERIAL TESTING<br />

Section 15.01. Definitions.<br />

(a) As used in this Agreement, the term "Shop Drawings"<br />

means drawings, diagrams, illustrations, schedules, performance charts, brochures and other data<br />

that Contractor or any Subcontractor prepare and that illustrate a portion of the Work.<br />

(b) As used in this Agreement, the term "Samples" means physical examples that<br />

Contractor furnishes to illustrate materials, equipment or workmanship.<br />

(c) Contractor shall provide Shop Drawings and Samples at FedEx's request.<br />

Section 15.02. Submission Schedule.<br />

Within one week after the Effective Date, Contractor<br />

shall provide FedEx with a schedule for submission of Shop Drawings and Samples. The<br />

sequence of submissions must permit an orderly review by FedEx, and the schedule must allow<br />

reasonable time for FedEx's review according to the number and complexity of Shop Drawings<br />

or Samples in each submission. The schedule must allow not less than seven business days for<br />

FedEx to review a Shop Drawing or Sample.<br />

Section 15.03. Submissions<br />

. (a) Contractor shall review, stamp with its approval and<br />

submit in accordance with the approved submission schedule properly identified Shop Drawings<br />

and Samples that the Contract Documents require or that FedEx otherwise requires.<br />

40


(b) By approving and submitting Shop Drawings and Samples, Contractor represents that<br />

it has verified all field measurements, field construction criteria, materials, catalog numbers and<br />

other data and that it has checked and coordinated each Shop Drawing and Sample with the<br />

requirements of the Work and the Contract Documents.<br />

Section 15.04. FedEx's Review.<br />

(a) FedEx or its agent will review submitted Shop<br />

Drawings and Samples promptly so as to cause no unreasonable delay in the Work, but FedEx<br />

will conduct its review solely for the purpose of determining the extent of conformity with the<br />

design concept of the Work and the information in the Contract Documents. FedEx's review of a<br />

Shop Drawing or Sample will not indicate approval of an assembly in which the item depicted<br />

functions.<br />

(b) Review of Shop Drawings or Samples by FedEx will not relieve Contractor of<br />

responsibility for any deviation from the requirements of the Contract Documents unless<br />

Contractor has informed FedEx in writing of such deviation at the time of submission and FedEx<br />

has acknowledged the specific deviation. Further, FedEx's review will not relieve Contractor<br />

from responsibility for subsequently discovered errors or omissions in the Shop Drawings or<br />

Samples.<br />

Section 15.05. Corrections.<br />

Contractor shall make any corrections FedEx requires and<br />

shall resubmit the required number of corrected Shop Drawings or new Samples until FedEx<br />

advises Contractor that it has completed its review of the submission.<br />

Section 15.06. Prior Review Required.<br />

Contractor may not commence any portion of the<br />

Work requiring submission of a Shop Drawing or Sample until FedEx has completed its review<br />

of the submission. Contractor shall perform all such portions of the Work in accordance with the<br />

reviewed Shop Drawings and Samples and the Contract Documents.<br />

Section 15.07. Material Testing.<br />

(a) At its option, FedEx may accept the manufacturer's<br />

certified mill or laboratory certificate in lieu of special testing of Materials, with respect to which<br />

the Contract Documents require testing, or it may require a certificate from a recognized<br />

commercial testing laboratory other than Smith Emery (“FedEx’s Testing Agent”) ]satisfactory to<br />

it certifying that the Materials have been tested within a period acceptable to FedEx and that they<br />

conform to the requirements of the Contract Documents.<br />

(b) FedEx may require that Contractor make actual tests of any products or Materials and<br />

submit a report on the results of those tests. A recognized testing laboratory other than FedEx’s<br />

Testing Agent satisfactory to FedEx must make those tests. Unless FedEx agrees otherwise,<br />

Contractor may not seek an adjustment in the Contractor’s Fee for the cost of tests required to<br />

determine the suitability of items that Contractor proposes in substitution for items specified in<br />

the Contract Documents.<br />

(c) FedEx may elect at its expense to cause FedEx’s Testing Agent to test Materials that<br />

Contractor incorporates into the Work. If FedEx makes that election and the tests that FedEx’s<br />

Testing Agent conducts indicate that any Material does not conform to the requirements of the<br />

41


Contract Documents, Contractor shall replace the Material even if the tests conducted by<br />

Contractor’s recognized testing laboratory indicate that the Material does conform to the<br />

requirements of the Contract Documents. If, as a result of the application of the procedures set<br />

forth in Article 26 or otherwise, a determination is made that the test results of FedEx’s Testing<br />

Agent were not correct, FedEx shall execute a Change Order to adjust the Contractor’s Fee to<br />

compensate Contractor for the reasonable costs it incurred in connection with the replacement of<br />

the suspect Material.<br />

ARTICLE 16<br />

FEDEX'S RIGHT TO AUDIT<br />

Section 16.01. Right of Audit.<br />

Contractor shall keep in its records copies of all submittals,<br />

correspondence, minutes, memoranda, tape recordings, videotapes, accounting records, and other<br />

writings or things that document the Project, its design and its construction, including, without<br />

limitation, full and accurate records of all costs incurred and items billed in connection with the<br />

Work. Those records will be open to audit by FedEx or its authorized representatives during the<br />

period commencing on the Effective Date and ending on the date that is five years after the date<br />

of Final Payment or on such later date through which applicable Legal Requirements or good<br />

construction industry practice requires the retention of such records. Moreover, if Contractor<br />

receives notification of a dispute, or the commencement of litigation, regarding the Project prior<br />

to the expiration of the period during which its records are subject to FedEx audit in accordance<br />

with the foregoing, Contractor shall continue to keep its records regarding the Project beyond the<br />

period described above until final resolution of the dispute or litigation. In addition, Contractor<br />

shall include in each Subcontract a requirement to maintain records regarding the Project and<br />

make them available for FedEx’s audit that is the same as that set forth above. Contractor's<br />

failure to include such a requirement in any Subcontract will be an Event of Default and grounds<br />

for FedEx's immediate termination of this Agreement.<br />

Section 16.02. Review of Subcontracts. Upon request and as required by the attached<br />

Exhibit C-1,<br />

Contractor shall provide FedEx with an executed copy of all Subcontracts and<br />

purchase orders relating to the Work.<br />

Section 16.03. Confidentiality of Audit Information. FedEx acknowledges that certain of<br />

Contractor's valuable, confidential and proprietary information may come into FedEx’s<br />

possession during the course of an audit that FedEx undertakes on the authority of this Article 16.<br />

FedEx must hold all information that it obtains from or about Contractor in the course of an audit<br />

and that Contractor designates as “confidential” by delivering written notice to FedEx in strictest<br />

confidence and must not use that information other than in connection with the administration of<br />

this Agreement and the resolution of any dispute that may arise between FedEx and Contractor in<br />

connection with the Project. FedEx must also cause its employees and its authorized<br />

representatives to be bound by the same obligation of confidentiality as that which FedEx<br />

undertakes under the terms of this Section 16.03. Without Contractor's prior written consent,<br />

FedEx may not communicate any audit information that Contractor has designated as<br />

“confidential” in any form to any third party. If FedEx breaches its obligations under the terms<br />

of this Section 16.03, Contractor may seek preliminary and permanent injunctive relief and an<br />

42


equitable accounting of all profits or benefits FedEx derived by virtue of its breach in addition to<br />

any other remedy available to it at law or in equity. The foregoing obligations and restrictions do<br />

not apply to (i) information that, at the time of disclosure, was already known to FedEx and with<br />

respect to which Contractor had not previously imposed any restrictions on the disclosure or use<br />

of that information, (ii) information that is publicly known or is later made public through no<br />

fault of FedEx, (iii) information that FedEx independently develops from sources other than<br />

Contractor and its Subcontractors, (iv) information that FedEx receives free of restriction on<br />

disclosure from another source that has the right to furnish the information to FedEx, (v)<br />

information that Contractor approves for release, (vi) information that FedEx must disclose by<br />

virtue of the operation of any statute, regulation or order of any court, legislative body, or<br />

administrative agency, or (vii) information that FedEx must disclose in order to be able to<br />

exercise any right that it has under the terms of this Agreement or to enforce any obligation that<br />

Contractor has under the terms of this Agreement. FedEx must give Contractor advance notice<br />

of its intent to disclose any information of the nature described in division (vi) above at least 2<br />

business days in advance of that disclosure.<br />

ARTICLE 17<br />

SEPARATE CONTRACTS<br />

Section 17.01. FedEx's Right to Award Separate Contracts.<br />

FedEx reserves the right to<br />

award other contracts (“Separate Contracts”) in connection with work at or in the vicinity of the<br />

Site and Contractor shall cooperate fully, and may not unreasonably interfere, with the work of<br />

such other contractors (“Separate Contractors”). [FedEx must, however, require each Separate<br />

Contractor to agree in writing:<br />

(i) not to interfere with Contractor's performance of the Work;<br />

(ii) to conform to all reasonable directions of Contractor with regard to<br />

the progress of the Work and the Project;<br />

(iii) to employ no labor and use no material or equipment that will<br />

disrupt the performance of the Work by Contractor or its<br />

Subcontractors;<br />

(iv) to include Contractor as an additional named indemnitee in any<br />

indemnity that the Separate Contractor makes in favor of FedEx in<br />

the Separate Contract;<br />

(v) to include Contractor as an additional insured under any policy of<br />

commercial general liability insurance or automobile insurance that<br />

the Separate Contract obligates Separate Contractor to maintain in<br />

force (In that regard, FedEx shall provide to Contractor a copy of<br />

each certificate of insurance that FedEx receives from a Separate<br />

Contractor.);<br />

43


(vi) to waive and release, to the extent of the proceeds that are or would<br />

be payable to it in respect of policies of property insurance that the<br />

Separate Contractor maintains in force or that are generally<br />

available to insure personal property comparable to that of the<br />

Separate Contractor in the metropolitan area in which the Site is<br />

located, all rights of recovery, claim, action or cause of action that<br />

it may now or later have against Contractor or Contractor’s agents,<br />

officers and employees, by virtue of any loss or damage to the<br />

Separate Contractor’s personal property, regardless of cause or<br />

origin, including, without limitation, the negligence of Contractor<br />

or any of its representatives, agents, employees, Subcontractors and<br />

invitees; and<br />

(vii) to waive all claims of liability against FedEx and Contractor unless<br />

the liability arises solely by reason of the negligence or willful<br />

misconduct of FedEx or Contractor, as applicable.]<br />

Section 17.02. Cooperation.<br />

Contractor shall afford FedEx's Separate Contractors the<br />

opportunity for the introduction and storage of their materials and equipment and the execution<br />

of their work, and shall properly connect and coordinate the Work with their work. Contractor<br />

shall permit the use of temporary facilities (excluding hoisting equipment, personal trailers,<br />

scaffolding and trash hauling), sanitary facilities and temporary construction water supply (as<br />

distinguished from drinking water supplies) by Separate Contractors to the same extent as are<br />

available to Subcontractors, at no additional cost to FedEx or the Separate Contractors;<br />

Contractor will not be responsible, however, for supervision or management of any Separate<br />

Contractor's work or the safety of any Separate Contractor while performing its work.<br />

[Contractor shall also make its cranes and other material and personnel hoisting equipment<br />

available to Separate Contractors during normal working hours or on an overtime basis, subject<br />

to availability on the following conditions:<br />

(i) each Separate Contractor must give adequate advance notice of its<br />

needs and sign such indemnification agreement in favor of<br />

Contractor as Contractor may reasonably require; and<br />

(ii) if use of the equipment occurs on an overtime or specially<br />

scheduled basis, FedEx shall pay to Contractor the actual cost<br />

Contractor incurs by reason of that use in addition to the<br />

Contractor’s Fee.]<br />

Section 17.03. Inspection of Separate Contractor's Work. If any part of the Work depends<br />

for proper execution or results upon the work of any Separate Contractor, Contractor shall<br />

inspect and promptly report to FedEx any discrepancies or defects in that work that render it<br />

unsuitable for proper execution or results. Failure of Contractor to inspect and report as required<br />

above will constitute an acceptance of the Separate Contractor's work as fit and proper to receive<br />

the Work.<br />

44


Section 17.04. Responsibility For Damage and Interference.<br />

Contractor must not damage,<br />

and must not permit damage to, any part of the Project or the Site, including, without limitation,<br />

the work or property of Separate Contractors, monuments, stakes, bench marks and other survey<br />

points, utility features, and existing features or structures on the Site. If any such damage not<br />

involving the work or property of Separate Contractors occurs, Contractor shall promptly rectify<br />

it at Contractor’s expense. If (i) Contractor causes damage to the work or property of any<br />

Separate Contractor, (ii) Contractor interferes with the performance of any Separate Contractor's<br />

work, or (iii) Contractor employs labor or uses material or equipment that disrupts the<br />

performance of any Separate Contractor's work, Contractor shall indemnify and hold FedEx<br />

harmless from and against any claims, actions, liability, costs and expenses that the Separate<br />

Contractor may assert against FedEx, or that FedEx may sustain, as a consequence, including,<br />

without limitation, any adjustment in the contract sum to which the Separate Contractor is<br />

entitled under the terms of its Separate Contract and any attorneys' fees FedEx incurs in<br />

connection with its handling of the Separate Contractor's claim or action. Contractor shall settle<br />

with the Separate Contractor by agreement or arbitration if the Separate Contractor is amenable<br />

to settlement in that manner. If the Separate Contractor sues FedEx for any damages that it<br />

alleges it sustained by reason of Contractor's fault, FedEx shall notify Contractor, who shall<br />

defend such suits at its own expense and without any adjustment in the Contractor’s Fee.<br />

Contractor shall satisfy any resulting judgment and shall reimburse FedEx for all reasonable<br />

attorneys' fees and court costs that FedEx may incur as a result of such suit.<br />

Section 17.05. Effect of Separate Contractor Interference.<br />

If any Separate Contractor<br />

interferes with Contractor's performance of the Work or fails to conform to Contractor’s<br />

reasonable directions with regard to the progress of the Work and the Project, or employs labor<br />

or uses material or equipment that disrupts Contractor’s performance of the Work and, as a<br />

result, delay in the performance of the Work occurs or Contractor incurs additional cost the<br />

Substantial Completion Date and the Contractor’s Fee will be subject to adjustment in<br />

accordance with the terms of Sections 3.03 and 3.04.<br />

ARTICLE 18<br />

CONTRACTOR'S WARRANTIES<br />

Section 18.01. Warranty of Title. Contractor warrants to FedEx that (i) title to all Work,<br />

including Materials, covered by an Application for Payment (in the form of the attached Exhibit<br />

C-2),<br />

whether incorporated in the Project or not, will pass to FedEx upon Contractor's receipt of<br />

payment, free and clear of all liens, claims, security interests or encumbrances ("Liens"), and (ii)<br />

neither Contractor nor any Subcontractor acquired any of the Work covered by an Application for<br />

Payment subject to an agreement, under the terms of which a Lien is retained by the seller or<br />

supplier.<br />

Section 18.02. Special Warranties<br />

. When the Contract Documents require special<br />

guaranties or warranties for specific parts of the Work, Contractor shall provide those guaranties<br />

or warranties to FedEx.<br />

45


Section 18.03. Assignment of Warranties.<br />

Contractor assigns to FedEx all assignable<br />

warranties of manufacturers and suppliers (other than Contractor) of Materials and Services used<br />

in the performance of the Work. At FedEx's request, Contractor shall assist in enforcing FedEx's<br />

rights arising under those warranties.<br />

Section 18.04. General Warranties.<br />

(a) In addition to any special guaranties or warranties<br />

that the Contract Documents require, Contractor warrants to FedEx that all Materials furnished in<br />

the performance of the Work will be new unless otherwise specified and that any Work<br />

(including any design work that Contractor or any Subcontractor performs) will be of good<br />

quality, free from faults and defects and in conformance with the Contract Documents. All Work<br />

not conforming to these standards will be defective.<br />

(b) If, within the period that expires one year after the Substantial Completion Date (or<br />

within such longer period of time as may be prescribed by law or by the terms of any applicable<br />

special guarantee or warranty that the Contract Documents require), FedEx finds any of the Work<br />

to be defective, Contractor shall provide at its expense all labor and material necessary to correct<br />

it promptly after receipt of a written notice from FedEx. This Section 18.04(b) does not establish<br />

a limitations period with respect to Contractor’s obligations under this Agreement. The<br />

foregoing one-year time period relates only to Contractor’s specific obligation to correct the<br />

Work and has no relationship to the time within which FedEx may enforce Contractor’s<br />

contractual obligations under this Agreement, nor to the time within which FedEx must<br />

commence proceedings to establish Contractor’s liability with respect to any of its contractual<br />

obligations arising under the terms of this Agreement.<br />

(c) If Contractor fails or refuses to correct defective Work in accordance with the<br />

requirements of this Section 18.04, FedEx may correct it and hold Contractor liable for all<br />

expenses and damages FedEx incurs as a result.<br />

(d) In addition to the foregoing warranty, a fresh warranty period of one year will apply,<br />

under the same terms and conditions as the original warranty, to any work, materials or design<br />

supplied in the correction of defective Work undertaken in accordance with the terms of this<br />

Section 18.04. That fresh warranty period will commence on the date FedEx accepts<br />

Contractor's original warranty work.<br />

Section 18.05. Millennium Compliance.<br />

Contractor warrants to FedEx that the advent of<br />

any date or year will not adversely affect the performance of any system, equipment or equipment<br />

component that Contractor incorporates as part of the Work.<br />

ARTICLE 19<br />

FEDEX'S RIGHT TO DO WORK<br />

Section 19.01. FedEx's Right to Do Work. If Contractor neglects to prosecute the Work<br />

properly or fails to do anything required by the Contract Documents and FedEx does not receive<br />

satisfactory assurance of due performance from Contractor within seven business days after the<br />

date on which FedEx makes written demand for such assurance, FedEx may make good any<br />

46


deficiencies in the Work without prejudice to any other remedy it may have under the terms of<br />

this Agreement or at law or in equity and deduct all costs of doing so, including, without<br />

limitation, all additional compensation that FedEx must pay to its architects, engineers and other<br />

consultants in connection with its efforts to rectify the deficiency, from any payment then due or<br />

later becoming due to Contractor. If payments then due or later becoming due to Contractor are<br />

less than the costs FedEx incurs in making good any deficiencies in the Work, Contractor shall<br />

remit the difference to FedEx promptly following its receipt of FedEx’s invoice.<br />

Section 19.02. Correction of Work Before Final Payment.<br />

(a) Contractor shall promptly<br />

remove from the Site all Materials or other items that FedEx rejects as failing to conform to the<br />

Contract Documents, whether incorporated in the Project or not, and Contractor shall promptly<br />

replace and re-execute its original work to comply with the Contract Documents and may not<br />

seek an adjustment in the Contractor’s Fee for the costs incurred in connection with that<br />

replacement and re-execution. In addition, Contractor shall bear the expense of repairing all<br />

work of FedEx's Separate Contractors that that removal or replacement damages and may not<br />

seek an adjustment in the Contractor’s Fee for the costs incurred in connection with that repair.<br />

(b) If Contractor does not remove rejected Materials or other items within a time that<br />

FedEx determines to be reasonable, FedEx may do so and store them at Contractor's expense. If<br />

Contractor does not pay the expense of that removal and storage within ten business days after<br />

demand, FedEx may sell the items at auction or at private sale and shall account for the net<br />

proceeds of the sale after deducting all expenses of removal, storage and sale that FedEx incurs.<br />

ARTICLE 20<br />

INSURANCE<br />

Section 20.01. Contractor To Maintain Insurance. At all times during the performance of<br />

the Work, Contractor shall maintain in force the insurance described in the attached Exhibit E in<br />

the amounts and with the endorsements specified both in that Exhibit and elsewhere in this<br />

Article 20. None of the requirements as to types, limits or FedEx’s approval of the insurance<br />

coverages that Contractor must maintain in force during the performance of the Work will limit,<br />

qualify or quantify in any manner the liability and obligations Contractor assumes under the<br />

Contract Documents or that applicable law would otherwise impose on Contractor.<br />

Section 20.02. Contractor's Insurance Primary.<br />

Each insurance policy that Contractor<br />

maintains in accordance with the requirements of this Article 20 must be written as a primary<br />

policy and not contributing with, or in excess of, any insurance coverage that FedEx or Landlord<br />

maintains.<br />

Section 20.03. No Cancellation. Each insurance policy that Contractor maintains in<br />

accordance with the requirements of this Article 20 must be written by insurance companies<br />

authorized to do business in the state where the Site is located, must be in form and substance<br />

satisfactory to FedEx, and must contain an endorsement requiring the delivery of written notice<br />

to FedEx, Landlord, any Lender that FedEx has designated by the delivery of written notice to<br />

Contractor (a “Designated Lender”), and any other additional insured at least 30 days in advance<br />

47


of the date on which the insurer intends any cancellation, termination or change to become<br />

effective.<br />

Section 20.04. Additional Insureds.<br />

Each liability insurance policy that Contractor<br />

maintains in accordance with the requirements of this Article 20 must name FedEx, Landlord and<br />

any Designated Lender and their respective officers, directors and employees as additional<br />

insureds, and each property insurance policy that Contractor maintains in accordance with the<br />

requirements of this Article 20 must include an endorsement whereby the insurer acknowledges<br />

that any waiver or release of liability that an insured makes in favor of another party in advance<br />

of the occurrence of a loss giving rise to a claim under that policy will not adversely affect the<br />

coverage that the policy intends to afford or prejudice the right of the insured to receive proceeds<br />

in accordance with the terms of that policy.<br />

Section 20.05. Insurance Certificates.<br />

Prior to commencement of the Work, Contractor<br />

shall furnish to FedEx, Landlord, each Designated Lender and each other additional insured<br />

certificates of insurance reflecting that each policy that the terms of this Article 20 requires is in<br />

force and that Contractor has paid the premium for the policy in full. At least 15 days in advance<br />

of the expiration of the term of each policy that Contractor maintains in accordance with the<br />

requirements of this Article 20, Contractor shall provide to FedEx, Landlord, each Designated<br />

Lender, and each other additional insured a certificate evidencing the renewal of the policy.<br />

Certificates issued with respect to contractual liability insurance must specifically acknowledge<br />

the provisions of Article 22. Each certificate that Contractor furnishes must be in the form of<br />

ACORD Form 25-S or such other form as FedEx may approve.<br />

Section 20.06. FedEx-Provided Builder’s Risk Insurance. Unless the attached Exhibit E<br />

provides to the contrary, FedEx shall maintain in force builder’s risk property insurance that a<br />

company or companies authorized to do business in the jurisdiction in which the Project is<br />

located issues on a replacement cost basis. That insurance must insure the interests of FedEx,<br />

Contractor, the Subcontractors and Designated Lenders, as they respectively appear. FedEx must<br />

maintain that insurance in force until the earlier of the date on which Final Payment occurs or the<br />

date on which no person or entity other than FedEx has an insurable interest in the Project or<br />

until the insureds agree otherwise in writing. The initial amount of that insurance must be equal<br />

to the Contractor’s Fee and FedEx must adjust the amount of that insurance contemporaneously<br />

with the execution of any Change Order or the delivery of any <strong>Construction</strong> Change Directive<br />

that affects or may affect the amount of the Contractor’s Fee. FedEx must cause that insurance to<br />

be written on an “All Risk” policy form with no exclusion of coverage for theft, vandalism,<br />

malicious mischief, collapse, temporary buildings, debris removal or demolition occasioned by<br />

the enforcement of any applicable Legal Requirements. FedEx must cause that insurance to be<br />

written so that it provides coverage for damage to Materials stored at locations other than the Site<br />

and for damage to Materials that are in transit. If damage occurs to the Project by reason of a<br />

peril covered under the policy of property insurance that FedEx maintains in force in accordance<br />

with the terms of this Section 20.06, FedEx shall pay to Contractor as the restoration of the<br />

Project progresses all reasonable costs that Contractor reasonably incurs in connection with the<br />

restoration except to the extent that the negligence or willful misconduct of Contractor, any of its<br />

Subcontractors or any of their respective employees or agents is the cause of the damage, in<br />

48


which case Contractor will be responsible for the amount of the deductible established under the<br />

terms of that policy. Moreover, if either (i) FedEx does not have in force the builder’s risk<br />

insurance required by virtue of the terms of this Section 20.06 at the time that damage occurs to<br />

the Project or (ii) the damage occurs to the Project by reason of a peril identified as an excluded<br />

risk in the policy of property insurance that FedEx maintains in force in accordance with the<br />

terms of this Section 20.06, Contractor has no obligation to incur any costs in connection with<br />

the restoration of that damage unless FedEx makes a written commitment to pay to Contractor as<br />

the restoration of the Project progresses all reasonable costs that Contractor reasonably incurs in<br />

connection with the restoration of that damage.<br />

Section 20.07. Waiver of Claims.<br />

Each party waives and releases, to the extent of the<br />

proceeds that are or would be payable to it in respect of the policies of property insurance that it<br />

maintains in force with respect to its property, all rights of recovery, claim, action or cause of<br />

action that it may now or later have against the other or the other's agents, officers and employees<br />

by virtue of any loss or damage that may occur to its property, including, without limitation, the<br />

Project and equipment used in the performance of the Work, as applicable, regardless of cause or<br />

origin, including, without limitation, the negligence of the other party or any of its respective<br />

representatives, agents, employees, contractors, subcontractors and invitees.<br />

ARTICLE 21<br />

BONDS<br />

Section 21.01. Contractor's Bonds.<br />

Contractor shall furnish and keep in force throughout<br />

the performance of the Work a performance bond and a labor and material payment bond in the<br />

amount of the Contractor’s Fee, as it may be modified from time to time. Each bond must name<br />

FedEx, Landlord and each Designated Lender as obligees and must be in such form as FedEx<br />

approves. Each bond must be executed by a surety that is authorized to do business and licensed<br />

to execute bonds as surety in the state in which the Project is located, that is listed in the Federal<br />

Register as a surety the United States Department of the Treasury has approved, and that FedEx<br />

approves. The Contractor’s Fee includes the cost of those bonds.<br />

ARTICLE 22<br />

INDEMNIFICATION<br />

Section 22.01. General Indemnification.<br />

Contractor shall indemnify, defend and hold<br />

FedEx, and its respective officers, directors and employees harmless from and against all<br />

liabilities, damages, losses, expenses, demands, claims, suits or judgments, including reasonable<br />

attorneys' fees and expenses, that may be asserted against, or sustained by, any of them by reason<br />

of:<br />

(i) the death of or bodily injury to any person or the loss of, damage to<br />

or destruction of any property in any manner arising out of the<br />

willful misconduct or negligent acts or omissions of Contractor,<br />

the Subcontractors, the respective agents and employees of<br />

Contractor and the Subcontractors or any other person for whose<br />

49


acts or omissions any of the foregoing persons or entities may be<br />

responsible;<br />

(ii) Contractor’s failure to perform fully and punctually any of the<br />

obligations it undertakes under the terms of this Agreement;<br />

(iii) the breach of any warranty or representation Contractor makes in<br />

this Agreement or any document Contractor delivers in accordance<br />

with the terms of this Agreement; or<br />

(iv) the failure or alleged failure of Contractor or any Subcontractor to<br />

make payments, when due, to its Subcontractors or other suppliers<br />

of equipment, labor or material required in connection with the<br />

Work, or the assertion by a Subcontractor or other supplier of a<br />

lien claim against FedEx’s interest in the Site or the Work, or the<br />

exercise by the Subcontractor or other supplier of any other remedy<br />

on the basis of the alleged failure by Contractor or any<br />

Subcontractor to make those payments when due.<br />

Contractor shall promptly give written notice to FedEx of the initiation of any action,<br />

administrative or legal proceeding, or investigation to which the foregoing indemnity may apply.<br />

In the case of matters falling within the scope of division (i) above, the foregoing indemnity will<br />

not be limited to damages, compensation or other benefits payable under the terms of insurance<br />

policies, workers compensation acts, disability benefit acts or other employee benefit acts and, to<br />

the fullest extent permitted by law, Contractor waives, insofar as its foregoing obligation to<br />

FedEx and its officers, directors and employees is concerned, any immunity or damage limitation<br />

that would otherwise be available to it by virtue of such workers compensation acts, disability<br />

benefit acts or other employee benefit acts.<br />

Section 22.02. Labor Indemnity.<br />

Contractor shall indemnify, defend and hold FedEx<br />

harmless from and against (i) all administrative and judicial actions and judgments initiated or<br />

entered against FedEx in connection with any labor related activity arising from Contractor's<br />

performance of the Work and (ii) all losses and expenses that FedEx sustains or incurs by reason<br />

of any such action or judgment, including, without limitation, reasonable attorneys' fees. As used<br />

in this Agreement, "labor related activity" includes, without limitation, strikes, walk-outs,<br />

informational or organizational picketing, use of placards, distribution of hand-outs, leaflets or<br />

other similar acts at or in the vicinity of the Site or in the vicinity of any other facility where<br />

FedEx conducts business. FedEx shall advise Contractor if any labor related activity occurs and<br />

Contractor shall arrange for the legal representation necessary to protect FedEx's interest.<br />

FedEx's General Counsel must, however, approve the representation Contractor arranges.<br />

Section 22.03. Royalties and Patents. Contractor shall pay all royalties and license fees in<br />

any way relating to the Work, shall defend all suits or claims for infringement of any proprietary<br />

rights arising from performance of the Work and shall indemnify, defend and hold FedEx<br />

harmless from loss on account of any such suit or claim, except to the extent that the patent<br />

50


infringement and the costs of defending claims and suits initiated because of such infringement<br />

arise because FedEx specifies a particular process or product of a particular manufacturer in the<br />

Contract Documents and the infringement was unknown to Contractor.<br />

Section 22.04. Survival of Indemnities.<br />

The indemnities set forth in this Article 22 will<br />

survive the making of Final Payment or any earlier termination of this Agreement.<br />

ARTICLE 23<br />

FEDEX'S RIGHT TO OCCUPY<br />

Section 23.01. Early Occupancy by FedEx.<br />

FedEx reserves the right to occupy or use<br />

ahead of schedule any substantially completed or partially completed portion of the Work when<br />

such occupancy and use are in its best interest. If FedEx's occupancy or use increases the costs<br />

Contractor and its Subcontractors reasonably incur in the performance of the Work (other than<br />

for corrections that are Contractor's responsibility) or delays the Work’s completion, the parties<br />

will adjust the Contractor’s Fee, and the Substantial Completion Date, as appropriate, by means<br />

of Change Orders. Contractor must make written claims for adjustment of the Contractor’s Fee,<br />

and the Substantial Completion Date within seven calendar days after the date of FedEx's written<br />

notification to Contractor of its intent to occupy or use portions of the Work.<br />

Section 23.02. Corrections After Occupancy.<br />

After FedEx occupies any substantially<br />

completed portion of the Work, Contractor may not disrupt FedEx's occupancy to make<br />

corrections in the Work, for which Contractor is responsible, but must make such corrections at<br />

Contractor's expense after FedEx's normal working hours, if FedEx requires such scheduling.<br />

ARTICLE 24<br />

COMPLIANCE WITH LAWS<br />

Section 24.01. Compliance with Laws.<br />

(a) To the extent applicable to it, Contractor shall<br />

comply with the affirmative action requirements applicable to contracts with government<br />

contractors as set forth in Title 41 of the Code of Federal Regulations and the Immigration and<br />

Reform Act of 1986.<br />

(b) Contractor shall employ, and shall permit its Subcontractors to employ, only persons<br />

who are legally authorized to work in the United States and to have, and to cause its<br />

Subcontractors to have, an I-9 employment authorization form, if required, for each person they<br />

respectively employ.<br />

(c) Contractor shall give all notices, and timely provide all reports, required by, and shall<br />

comply with, all laws, ordinances, rules, regulations and orders that any public authority having<br />

jurisdiction over Contractor, the Work or the Site (including, without limitation, Landlord) may<br />

enact, promulgate or issue and with respect to which compliance is necessary in order for<br />

performance of the Work to be lawful. Contractor shall also fully and punctually perform the<br />

obligations, or observe the restrictions, set forth in the attached Exhibit H.<br />

51


(d) Contractor shall indemnify, defend and hold FedEx and its officers, directors and<br />

employees harmless from and against all claims, demands, actions, administrative proceedings,<br />

liabilities, and judgments arising from the failure of Contractor or any of its Subcontractors to<br />

comply with the provisions of this Section 24.01 and all losses and expenses FedEx sustains or<br />

incurs by reason of those claims, demands, actions, administrative proceedings, liabilities and<br />

judgments, including, without limitation, reasonable attorneys' fees.<br />

ARTICLE 25<br />

DEFAULT; FEDEX'S RIGHT TO TERMINATE<br />

Section 25.01. Events of Default.<br />

(a) If any of the following events of default (the "Events<br />

of Default") occur, the aggrieved party may terminate this Agreement in whole or in part at its<br />

option:<br />

(i) If either party fails in the full and punctual payment of any sum due to the<br />

other and that failure continues for more than 15 business days after the<br />

defaulting party's receipt of notice that the payment is late;<br />

(ii) If either party fails in the performance of any obligation that it undertakes<br />

under the terms of this Agreement and that involves more than the<br />

payment of money to the other party and that failure continues for more<br />

than ten business days after the defaulting party's receipt of notice from the<br />

other party;<br />

(iii) If either party makes a misrepresentation to the other in this Agreement or<br />

in any document that it must deliver to the other in accordance with the<br />

terms of this Agreement and fails to rectify the misrepresentation for more<br />

than ten business days after the misrepresenting party’s receipt of notice<br />

from the other party;<br />

(iv) If either party files a voluntary petition in bankruptcy; files any petition or<br />

answer seeking organization, composition, readjustment, liquidation or<br />

similar relief for itself under any present or future statute, law or regulation<br />

of the United States; seeks, consents to, or acquiesces in, the appointment<br />

of any trustee for a substantial portion of its assets; makes any general<br />

assignment for the benefit of creditors; or admits in writing its inability to<br />

pay its debts generally as they become due;<br />

(v) If creditors of either party file a petition against that party seeking any<br />

reorganization, composition, readjustment, liquidation or similar relief<br />

under any present or future statute, law or regulation of the United States<br />

and, notwithstanding efforts of the affected party to cause the petition to be<br />

dismissed or stayed, the petition remains effective for an aggregate period<br />

of 60 days (whether or not consecutive); or, if any trustee, receiver or<br />

52


liquidator of the affected party is appointed in connection with the petition,<br />

that appointment remains effective for an aggregate period of 60 days<br />

(whether or not consecutive), notwithstanding efforts of the affected party<br />

to cause the appointment to be vacated or stayed;<br />

(vi) If a court of competent jurisdiction enters an order for relief in any<br />

proceeding initiated by or against either party in accordance with any<br />

present or future statute, law or regulation of the United States pertaining<br />

to bankruptcy or the reorganization, composition, adjustment or<br />

liquidation of the debts and obligations of debtors; or<br />

(vii) If Contractor or any officer or principal owner of Contractor is indicted for<br />

a felony.<br />

No termination accomplished in accordance with the foregoing will constitute an election of<br />

remedies.<br />

(b) Upon the occurrence of an Event of Default by Contractor, FedEx may terminate<br />

this Agreement without prejudice to any other remedy available to FedEx by giving Contractor<br />

written notice at least seven days in advance of the effective date of the termination. Upon that<br />

termination, FedEx may take possession of all or some of Contractor's materials, tools,<br />

equipment and appliances and complete the Work by such means as FedEx determines to be<br />

appropriate. Upon the termination, FedEx may withhold all further payment from Contractor<br />

until the Work is fully completed. If the aggregate amount of the Contractor’s Fee not previously<br />

disbursed to Contractor exceeds the aggregate of (i) the expense to FedEx of completing the<br />

Work, including compensation for additional managerial and administrative services, and (ii)<br />

FedEx's losses and damages arising from Contractor's default, FedEx shall pay the amount of that<br />

excess to Contractor. If the total of (i) the expense to FedEx of completing the Work and (ii)<br />

FedEx's losses and damages arising from Contractor's default exceeds the aggregate amount of<br />

the Contractor’s Fee not previously disbursed to Contractor, Contractor shall pay the deficiency<br />

to FedEx on demand, but FedEx’s receipt of those monies will not constitute an election of<br />

remedies by FedEx.<br />

(c) Upon the occurrence of an Event of Default by FedEx, Contractor may retain all<br />

sums that FedEx previously paid, but Contractor's retention of those sums will neither limit or<br />

impair rights Contractor may have as a result of FedEx's default nor constitute an election of<br />

remedies. Also, if an Event of Default by FedEx occurs and if FedEx fails to rectify the Event of<br />

Default within five business days after the date on which Contractor delivers a second written<br />

notice in which it advises FedEx of its intent to stop the Work, Contractor may stop the Work<br />

until FedEx rectifies the Event of Default, subject to the limitation set forth below. Any stoppage<br />

of the Work that occurs on the authority of this Section 25.01(c) will constitute an Excused<br />

Delay. If, however, FedEx denies in good faith that an Event of Default on its part has occurred<br />

and initiates the dispute resolution procedures set forth in Article 26, Contractor’s right to stop<br />

the Work will be suspended until the use of those procedures result in either FedEx’s<br />

53


acknowledgement or an arbitrator’s determination that an Event of Default on FedEx’s part had<br />

occurred.<br />

Section 25.02. FedEx’s Right to Terminate without Cause.<br />

(a) FedEx may terminate this<br />

Agreement without cause at any time by giving Contractor written notice at least 15 days in<br />

advance of the date of termination specified in the notice. Upon receipt of that notice, Contractor<br />

must cease performance of the Work as soon as reasonably possible and must make every<br />

reasonable effort to mitigate its losses and damages. In that regard, Contractor must perform<br />

such acts as may be necessary to preserve and protect that part of the Work already performed.<br />

Upon a termination occurring in accordance with the terms of this Section 25.02, Contractor may<br />

retain all sums of money that FedEx has previously paid to it, and FedEx shall pay to Contractor:<br />

(i) all Retainage that is then being held in accordance with the terms<br />

of Section 4.03 and that Contractor would not have an obligation to<br />

remit to Subcontractors who are performing under the terms of<br />

Subcontracts, the assignment of which FedEx is accepting in<br />

connection with the termination of this Agreement;<br />

(ii) the amounts that have become due under the terms of Subcontracts,<br />

the assignment of which FedEx is accepting, and that FedEx has<br />

not previously remitted to Contractor;<br />

(iii) a final payment on account of the Contractor’s Fee equal to the<br />

amount by which that portion of the Contractor’s Fee allocable to<br />

that portion of the Work completed as of the effective date of the<br />

termination, as determined on the basis of the Schedule of Values<br />

attached as Exhibit C-5,<br />

exceeds the sum of the amounts described<br />

in divisions (i) and (ii) above, the amount of the Retainage that<br />

FedEx does not have an obligation to remit by virtue of division (i)<br />

above, and the aggregate amount of the remittances that FedEx has<br />

previously made to Contractor on account of the Contractor’s Fee;<br />

(iv) the aggregate amount that Contractor must pay to Subcontractors in<br />

connection with the termination of Subcontracts, the assignment of<br />

which FedEx is not accepting in connection with the termination of<br />

this Agreement; and<br />

(v) the aggregate amount of the costs that Contractor incurs in the demobilization<br />

of its personnel and equipment assigned to the<br />

Project.<br />

FedEx need not remit that portion of the Retainage included among the amounts that it must pay<br />

to Contractor in accordance with the foregoing terms of this Section 25.02 until the date that is<br />

30 days after the date on which Contractor’s performance of the Work ceases. FedEx shall<br />

assume Contractor’s obligations under all Subcontracts, the assignment of which FedEx accepts<br />

54


in connection with the termination of this Agreement, and shall indemnify Contractor from all<br />

liabilities arising under the terms of those Subcontracts following FedEx’s acceptance of the<br />

assignment. In that regard, FedEx, without Contractor’s joinder, may direct the remittance of<br />

that portion of the Retainage that remains following the remittance to Contractor required by<br />

virtue of the foregoing terms of this Section 25.02 to the Subcontractors that will continue to<br />

perform portions of the Work, as and when retained amounts become due under the terms of<br />

their respective Subcontracts.<br />

(b) Following the effective date of the termination, Contractor will have no further<br />

liability under the terms of this Agreement other than with respect to matters that occurred prior<br />

to the effective date of the termination or obligations that the parties agreed would expressly<br />

survive the termination of this Agreement. The provisions of this Section 25.02(b) will survive<br />

the termination.<br />

(c) If FedEx attempts to terminate this Agreement in accordance with the terms of<br />

Section 25.01(b) and FedEx later acknowledges, or a panel of arbitrators or a court having<br />

jurisdiction over the parties finds in a final order that is not subject to appeal, that FedEx was not<br />

entitled to terminate this Agreement in accordance with the terms of that Section, the parties will<br />

treat that unauthorized attempt to terminate this Agreement as an election to terminate this<br />

Agreement in accordance with the terms of this Section 25.02.<br />

Section 25.03. Assignment of Subcontracts.<br />

Contractor assigns to FedEx all of its interest<br />

in each Subcontract that now exists or that Contractor later executes in connection with the<br />

performance of any part of the Work. That assignment will be effective, however, only upon<br />

FedEx’s acceptance in writing and only as to those Subcontracts that FedEx designates in<br />

writing. FedEx may accept that assignment at any time during the course of construction prior to<br />

Final Acceptance. Each Subcontract must provide that it is freely assignable by Contractor to<br />

FedEx and its assigns. Each such assignment by Contractor is part of the consideration to FedEx<br />

for entering into this Agreement with Contractor and may not be withdrawn prior to Final<br />

Acceptance.<br />

Section 25.04. Assurance of Performance.<br />

If an Event of Default of the nature described in<br />

division (iii), (iv) or (v) of Section 25.01(a) occurs with respect to Contractor, FedEx may<br />

request of Contractor or its successor in interest adequate assurance of future performance in<br />

accordance with the terms and conditions of the Contract Documents. Failure to comply with<br />

that request within ten days after the delivery of that request will entitle FedEx to terminate this<br />

Agreement and to pursue the remedies set forth in Section 25.01(b). Pending receipt of the<br />

requested adequate assurance and actual performance, FedEx may proceed with the Work with<br />

its own forces or with other contractors on a time and material or other appropriate basis and<br />

back-charge the cost it incurs against that portion of the Contractor’s Fee that remains to be paid<br />

under the terms of this Agreement.<br />

Section 25.05. Contractor’s Responsibility upon Termination. If termination of this<br />

Agreement occurs in accordance with the terms of this Article 25, without regard to which party<br />

55


exercises the termination right, Contractor shall promptly do the following unless FedEx directs<br />

it to do otherwise by written notice:<br />

(i) immediately stop the Work;<br />

(ii) reduce its staff, services and outstanding commitments in order to<br />

minimize the cost of termination;<br />

(iii) terminate outstanding orders and Subcontracts other than those the<br />

assignment of which FedEx is accepting in connection with the<br />

termination;<br />

(iv) settle the liabilities and claims arising out of the termination of<br />

Subcontracts and orders;<br />

(v) transfer title to, and deliver to, FedEx that part of the Work that<br />

had been completed as of the effective date of the termination and,<br />

if paid for by FedEx, all Materials and contract rights that<br />

Contractor has acquired in the performance of the Work.<br />

Moreover, if FedEx terminates this Agreement on the authority of this Article 25, Contractor<br />

shall also deliver to FedEx all records, including, without limitation, computer records and “asbuilt”<br />

drawings, that are in its possession and that of its agents and Subcontractors and that relate<br />

to the Work and all information that FedEx will need in order to be able to access and use those<br />

records.<br />

Section 25.06. No Duty to Terminate.<br />

The right of either party to terminate this Agreement<br />

or to suspend the Work does not give rise to a duty to exercise that right for the benefit of the<br />

other party or any other person or entity.<br />

ARTICLE 26<br />

ALTERNATIVE DISPUTE RESOLUTION<br />

Section 26.01. Alternative Dispute Resolution.<br />

(a) The parties shall attempt in good faith<br />

to resolve any dispute arising out of or relating to the breach, termination or validity of this<br />

Agreement in the following manner:<br />

(i) Either party may give the other party written notice of any dispute<br />

not resolved in the normal course of business. That notice must set<br />

forth the basis for the initiating party’s claim and the<br />

documentation that the initiating party believes supports its claim.<br />

Project managers of both parties, at levels at least one step above<br />

the project personnel who have previously been involved in the<br />

dispute, will meet at a mutually acceptable time and place within<br />

ten days after the date of the delivery of that notice and as often<br />

56


after that time as they reasonably deem necessary for the purpose<br />

of exchanging relevant information and attempting to resolve the<br />

dispute.<br />

(ii) If the project managers fail to resolve the dispute within 30 days<br />

after the date of the dispute notice, or if the project managers fail to<br />

meet within the ten-day period specified above, both parties will<br />

refer the dispute to senior executives, who have authority to settle<br />

the dispute. In connection with that referral, the project managers<br />

will promptly prepare and exchange memoranda, which state the<br />

issues in dispute and each party's position in the dispute, which<br />

summarize the negotiations that have taken place, and to which<br />

they attach all relevant documentation. Following the exchange,<br />

each party's project manager will furnish copies of both parties'<br />

position memoranda to the senior executive within that party's<br />

organization to whom the dispute has been referred. The senior<br />

executives will meet for negotiations at a mutually agreed time and<br />

place within 45 days after the date of the delivery of the dispute<br />

notice.<br />

(b) If, following the referral of the matter to their senior executives, the parties fail to<br />

resolve the dispute within 60 days after the date of the dispute notice, the parties will attempt in<br />

good faith to resolve the controversy or claim in accordance with the Center for Public Resources<br />

Model ADR Procedures for the Mediation of Business Disputes. Notwithstanding any<br />

provisions in those procedures, the parties may not litigate any claim or dispute except as<br />

otherwise provided in this Agreement.<br />

(c) The parties shall finally settle any dispute not resolved by means of the mediation<br />

procedures within 60 days after the initiation of those procedures by arbitration conducted<br />

expeditiously in accordance with the Center for Public Resources Rules for Non-Administered<br />

Arbitration of Business Disputes by three (3) arbitrators, with each party selecting one (1)<br />

arbitrator and the two (2) chosen arbitrators selecting the third. The United States Arbitration<br />

Act, 9 U.S.C. § 1-16, will govern the arbitration and any court having jurisdiction of the dispute<br />

may enter judgment upon the award the arbitrators render. The place of arbitration will be<br />

Memphis, Tennessee. If the dispute involves the payment of compensation by one party to the<br />

other, the parties will empower the arbitrators to award only compensatory damages within the<br />

upper and lower limits that the parties impose by mutual agreement. The parties each irrevocably<br />

waive in any dispute to which this Article 26 is applicable any right it may have to any damages<br />

in excess of compensatory damages, including, without limitation, punitive and treble damages.<br />

The following additional procedures will apply to any arbitration conducted in accordance with<br />

the foregoing:<br />

(i) The arbitrators will schedule a pre-hearing conference to resolve<br />

procedural matters, arrange for the exchange of information, obtain<br />

stipulations, and narrow the issues. The parties will submit<br />

57


proposed discovery schedules to the arbitrators at the pre-hearing<br />

conference. The scope and duration of discovery will be within the<br />

arbitrators' sole discretion. The arbitrators may order a pre-hearing<br />

exchange of information by the parties, including, without<br />

limitation, production of requested documents, exchange of<br />

summaries of testimony of proposed witnesses, and examination<br />

by deposition of parties and third-party witnesses. The arbitrators<br />

will exercise their discretion in favor of discovery that is<br />

reasonable under the circumstances.<br />

(ii) Any party may be represented by counsel or other authorized<br />

representative. In rendering their decision, the arbitrators will<br />

determine the parties' rights and obligations according to the<br />

substantive and procedural laws of the state in which the Project is<br />

located and the terms of this Agreement. The arbitrators must base<br />

their decision on the evidence introduced at the hearing, including<br />

all logical and reasonable inferences from that evidence. The<br />

arbitrators may make any determination and grant any remedy or<br />

relief that is just and equitable. The arbitrators must accompany<br />

their decision with a written statement of decision explaining the<br />

factual and legal basis for the decision as to each of the principal<br />

disputed issues. The arbitrators may award costs, including,<br />

without limitation attorneys' fees and expert and witness costs, to<br />

the prevailing party, if any, as designated by the arbitrators. The<br />

party that does not prevail in the arbitration, as designated by the<br />

arbitrators, as part of their decision, must pay the arbitrators' fees<br />

and costs. The arbitrators will designate a party as the prevailing<br />

party if that party's proposal for the resolution of dispute is the<br />

closer to that adopted by the arbitrators.<br />

(d) If any person involved in the meetings contemplated in Section 26.01(a) above<br />

wishes an attorney to accompany him or her to any of those meetings, that person will give<br />

written notice of that intention to the other party at least three business days in advance of any<br />

meeting that the attorney will attend and the other party may also cause an attorney representing<br />

its interests to be present at each such meeting.<br />

(e) The parties may extend any deadline specified in this Article 26 by mutual agreement.<br />

(f) The parties will treat all negotiations conducted in accordance with the requirements<br />

of this Article 26, including, without limitation, the exchange of position memoranda, as<br />

confidential and as compromise and settlement negotiations for purposes of the Federal Rules of<br />

Evidence and the rules of evidence of any court having jurisdiction over the dispute.<br />

(g) If multiple disputes between the parties are pending concurrently, the parties may<br />

consolidate those disputes for purposes of the mediation and arbitration stages described above.<br />

58


If a dispute between FedEx and any of its architects, engineers or other consultants engaged in<br />

the design and construction of the Project or a Separate Contractor is pending concurrently with a<br />

dispute between the parties and each dispute involves substantially the same facts, the parties will<br />

consolidate at the request of either of them the proceedings pending under the terms of this<br />

Article 26 with the dispute resolution proceedings pending between FedEx and its architect,<br />

engineer or other consultants or the Separate Contractor. If a dispute between Contractor and a<br />

Subcontractor is pending concurrently with a dispute between the parties and each dispute<br />

involves substantially the same facts, the parties will consolidate at the request of either of them<br />

the proceedings pending under the terms of this Article 26 with the dispute resolution<br />

proceedings pending between Contractor and the Subcontractor. If a dispute between FedEx and<br />

Landlord is pending concurrently with a dispute between the parties and each dispute involves<br />

substantially the same facts, the parties will consolidate at the request of either of them the<br />

proceedings pending under the terms of this Article 26 with the dispute resolution proceedings<br />

pending between FedEx and Landlord if Landlord will consolidate its claim. Neither party may<br />

enter into a contract relating to the Project that directly or indirectly gives any other person or<br />

entity a right to resolve any dispute with, involving, or affecting the other party to this Agreement<br />

in a manner inconsistent with the procedures set forth in this Article 26.<br />

(h) The procedures specified in this Article 26 are the sole and exclusive procedures for<br />

the resolution of disputes to which this Article is intended to apply. Either party may seek a<br />

preliminary injunction or other preliminary judicial relief, however, if, in that party's judgment,<br />

that action is necessary for the sole purpose of avoiding irreparable harm. Despite that action, the<br />

parties will continue to participate in good faith in the procedures set forth above. All applicable<br />

limitations periods will be tolled while the procedures specified above are pending. The parties<br />

will take all action appropriate to accomplish that tolling.<br />

(i) Pending the resolution of a dispute in accordance with the procedures set forth in this<br />

Article 26, Contractor shall continue to perform the Work and FedEx shall continue to remit to<br />

Contractor any progress payment to which Contractor is entitled under the terms of this<br />

Agreement and that is not the subject of the dispute.<br />

(j) The provisions of this Article 26 will survive any termination of this Agreement.<br />

ARTICLE 27<br />

INTENTIONALLY OMITTED<br />

ARTICLE 28<br />

MISCELLANEOUS<br />

Section 28.01. Assignment. This Agreement inures to the benefit of and binds each of<br />

the parties and their respective successors and assigns, but, except as provided below, neither<br />

party may voluntarily assign or delegate the rights or duties arising under the terms of this<br />

Agreement without the prior written consent of the other party; FedEx, however, may assign all<br />

or any part of its rights and delegate all or any of its duties without Contractor’s consent to (i) a<br />

corporation controlled by, controlling, or under common control with, FedEx, (ii) the surviving<br />

59


corporation in any merger or other corporate reorganization involving FedEx, or (iii) the<br />

purchaser of all or substantially all of FedEx’s assets. Without limiting the generality of the<br />

foregoing, Contractor may not assign its rights to any payments that become due to it under the<br />

terms of this Agreement without FedEx’s prior written consent.<br />

Section 28.02. Time Calculations.<br />

If the final day of any period within which a party<br />

must perform an obligation or within which an event must occur is a Saturday, Sunday or Legal<br />

Holiday, that period will be automatically extended to the next calendar day that is not a<br />

Saturday, Sunday or Legal Holiday. The term “Legal Holiday” means any holiday generally<br />

observed by financial institutions in Memphis, Tennessee. The term “days,” as used in this<br />

Agreement, will mean calendar days unless the parties specified “business days” in the applicable<br />

provision.<br />

Section 28.03. Section Headings and Captions.<br />

All section headings and captions used<br />

in this Agreement are purely for convenience and will not affect the interpretation of this<br />

Agreement.<br />

Section 28.04. Exhibits.<br />

All Exhibits described in this Agreement are incorporated in<br />

and made a part of this Agreement, except that, if any inconsistency between this Agreement and<br />

the provisions of any Exhibit exists, the provisions of this Agreement will control. Terms used<br />

in an Exhibit and also used in this Agreement have the meanings established in this Agreement.<br />

Section 28.05. Applicable Law.<br />

The laws of the state where the Site is located will<br />

govern the interpretation and enforcement of this Agreement and, in those instances where<br />

Article 26 does not apply, the parties submit to the jurisdiction of any appropriate court within<br />

that state for adjudication of disputes arising from this Agreement. The foregoing choice of<br />

jurisdiction is mandatory and not permissive in nature and precludes the possibility of litigation<br />

or trial in any jurisdiction other than as specified above.<br />

Section 28.06. Amendments.<br />

Except as otherwise provided to the contrary, the parties<br />

may modify this Agreement solely by means of written agreements signed on behalf of FedEx<br />

and Contractor by their respective authorized representatives.<br />

Section 28.07. Entire Agreement.<br />

This Agreement supersedes all prior understandings,<br />

representations, negotiations and correspondence between the parties and constitutes the entire<br />

agreement between them with respect to the matters described in this Agreement, and no course<br />

of dealing, course of performance or usage of trade will modify or affect the terms of this<br />

Agreement.<br />

Section 28.08. Legality of Provisions.<br />

The invalidity, illegality or unenforceability of<br />

any provision of this Agreement will not affect or impair the validity, legality and enforceability<br />

of the remaining provisions of this Agreement.<br />

Section 28.09. No Waiver. The failure or delay of either party to insist in any one or<br />

more cases upon the strict performance of, or adherence to, any of the terms, covenants and<br />

60


conditions of this Agreement or to exercise any right or remedy contained in this Agreement will<br />

not be construed as a waiver or relinquishment by either for the future of such term, covenant or<br />

condition or such right or remedy. One or more waivers of the breach of any covenant,<br />

agreement or condition by either party will not be construed as a waiver of a future breach of the<br />

same covenant, agreement or condition or of any other covenant, agreement or condition.<br />

Neither FedEx’s inspection of the Work nor FedEx’s failure to inspect the Work will release<br />

Contractor from any obligation it undertakes under the terms of this Agreement.<br />

Section 28.10. Survival of Terms.<br />

The rights and obligations of the parties and,<br />

specifically, Contractor's obligations to indemnify FedEx will survive the completion of the<br />

Work, Final Acceptance, the making of Final Payment and any termination of this Agreement.<br />

Section 28.11. Public Release of Information.<br />

Contractor shall treat all information<br />

relating to the Project, including, without limitation, all information, documents and electronic<br />

media that FedEx supplies to Contractor and all information, documents and electronic media<br />

that Contractor prepares or causes to be prepared for the Project, as confidential and proprietary<br />

information of FedEx. Contractor shall obtain in each instance FedEx’s prior written approval<br />

concerning the exact text and timing of news releases, articles, brochures, advertisements,<br />

prepared speeches and other information releases concerning this Agreement or the Work.<br />

Contractor shall also require all Subcontractors to observe the foregoing restrictions. FedEx has<br />

an unconditional right to use, for any purpose whatsoever, any information, documents or<br />

electronic media that Contractor prepares or causes to be prepared for the Project, free of any<br />

copyright claims, trade secrets or other proprietary rights.<br />

Section 28.12. Counterparts.<br />

The parties may execute this Agreement in any number of<br />

counterparts and all the counterparts, taken together, will constitute a single agreement.<br />

Section 28.13. Change Of Control.<br />

In addition to such other rights as FedEx may have,<br />

FedEx may immediately terminate this Agreement upon any change (i) in the ownership or<br />

voting control of fifty-one percent (51%) or more of the capital stock or assets of Contractor, if a<br />

corporation, or (ii) in the ownership of Contractor or its assets, if not a corporation. Contractor<br />

shall notify FedEx in writing at least 30 days before any such change in control of Contractor’s<br />

capital stock, business, or assets becomes effective.<br />

Section 28.14. Financial Information.<br />

Within 120 days after the end of each fiscal year<br />

of Contractor, Contractor shall provide to FedEx a financial statement prepared with respect to<br />

its financial affairs in accordance with generally accepted accounting principles and audited by<br />

an independent, certified public accountant. In addition, Contractor shall provide to FedEx any<br />

other financial information FedEx may reasonably request from time to time.<br />

Section 28.15. Further Assurances<br />

. Each party will take such actions, provide such<br />

documents, do such things and provide such further assurances as the other party may reasonably<br />

request during the term of this Agreement for the purpose of further memorializing and achieving<br />

the intent reflected in this Agreement.<br />

61


Section 28.16. Notices.<br />

All notices, approvals, requests, consents and other<br />

communications given in accordance with the terms of this Agreement must be in writing and<br />

must be hand-delivered, sent by telex, sent by Federal Express service or sent by United States<br />

certified or registered mail, addressed as follows:<br />

If to Contractor: ________________________<br />

Attn: __________________<br />

________________________<br />

________________________<br />

If to FedEx: Federal Express <strong>Corporation</strong><br />

Attn: Project Manager, Project No. 8634515<br />

3680 Hacks Cross Road<br />

Building H, 3rd Floor<br />

Memphis, Tennessee 38125<br />

with a copy to:<br />

Federal Express <strong>Corporation</strong><br />

Legal Department<br />

Attention: Managing Director,<br />

Business Transactions (#__-____)<br />

3620 Hacks Cross Road<br />

Building B, 3 rd<br />

Floor<br />

Memphis, Tennessee 38125<br />

Any notice, approval, request, consent or other communication given and sent in a manner<br />

specified above will be deemed to have been given when received or when the addressee refuses<br />

delivery. Either party may change its address for the delivery of notices by giving written notice<br />

of that change to the other party in the manner specified above.<br />

Section 28.17. Signage.<br />

FedEx may place on the Site whatever signs it wishes.<br />

Contractor shall place on the Site all signs that Legal Requirements applicable to the Work<br />

require and such additional signs as may be necessary to promote the safe conduct of the Work.<br />

With FedEx’s prior written consent, Contractor may also place marketing signage on the Site;<br />

FedEx may not unreasonably withhold that consent. Contractor shall comply with all Legal<br />

Requirements applicable to the placement of signs on the Site. Upon Final Acceptance of the<br />

Work or any earlier termination of this Agreement, Contractor shall remove all signs that it has<br />

placed on the Site and that the Contract Documents do not specifically require as part of the<br />

Project.<br />

Section 28.18 Validity of Agreement<br />

. This Agreement is not valid or binding upon<br />

FedEx unless an officer of FedEx has executed it and FedEx's counsel has manifested his or her<br />

approval by signing or initialing this Agreement in the space provided.<br />

62


IN WITNESS WHEREOF, the parties have executed this Agreement on the date first<br />

above written.<br />

By: By:<br />

Name: Name:<br />

Title: Title:<br />

FEDERAL EXPRESS CORPORATION<br />

Date: Date:<br />

("Contractor") ("FedEx")<br />

#869797v2 JPD/TLB 8/22/2011<br />

63


A-1<br />

Exhibit A-1<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

DESCRIPTION OF PROJECT<br />

The Project is to construct one (1) security screening building, one (1) back up generator<br />

building, install one truck dispatch/security booth and provide road improvements to Sally Ride<br />

Way at a site located at 1 Sally Ride Way in Alameda County, California all in accordance with<br />

the plans and specifications entitled “Federal Express Oakland Sort Expansion: Security<br />

Screening Bldg. <strong>Construction</strong>” prepared by Transystems, dated January 7, 2011, FedEx Project<br />

No.: 8634515


B-1-1<br />

Exhibit B-1<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

FORM OF NOTICE TO PROCEED


Gentlemen:<br />

B-1-2<br />

NOTICE TO PROCEED<br />

In accordance with Section 3.01 of the <strong>Construction</strong> Agreement (the "Agreement") dated<br />

___________,<br />

2011, between Federal Express <strong>Corporation</strong> and ________________________,<br />

you are hereby given Notice to Proceed with the Work to be performed under the terms of the<br />

Agreement.<br />

You are directed to commence the Work not later than<br />

FedEx's Representative for the Work is Michael Baker.<br />

Very truly yours,<br />

,____.<br />

FEDERAL EXPRESS CORPORATION<br />

By:<br />

Agreed: Title:<br />

______________________________<br />

("Contractor")<br />

By:<br />

Title:


C-1-1<br />

Exhibit C-1<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

CONTRACTOR’S FEE PAYMENT PROCEDURES<br />

FedEx shall make progress payments to Contractor in accordance with the following procedure:<br />

(i) On or before the 7 th day of each calendar month during the performance of the<br />

Work, or the next working day if the 7 th day is a Saturday, Sunday or Legal<br />

Holiday, Contractor shall submit to FedEx an Application for Payment in the form<br />

of Exhibit C-2,<br />

based on portions of the Work completed during the preceding<br />

month.<br />

(ii) Contractor shall accompany each Application for Payment with:<br />

(A) a Partial Waiver of Mechanics' and Materialmen's Lien in the form of<br />

Exhibit C-3, in the case of all applications for payment other than the<br />

Final Payment, and a Waiver of Mechanics' and Materialmen's Lien in the<br />

form of Exhibit C-4,<br />

in the case of the application for the Final Payment;<br />

(B) the schedule comparison required by virtue of Section 3.05 of the<br />

Agreement;<br />

(C) a schedule ("Subcontractor Payment Schedule") itemizing the amounts<br />

that Contractor intends to pay to Subcontractors out of the progress<br />

payment for which it has submitted the Application for Payment;<br />

(D) a list of all Subcontracts Contractor executed during the previous month,<br />

together with a copy of each of those Subcontracts;


C-1-2<br />

(E) a Partial Waiver of Mechanics' and Materialmen's Lien in the form of<br />

Exhibit C-3 from each Subcontractor that Contractor listed on the<br />

Subcontractor Payment Schedule that it submitted with the Application for<br />

Payment for the month prior to the month in which Contractor submits the<br />

current Application for Payment, which instrument the Subcontractor has<br />

executed to evidence payment of the amounts shown to be payable to it in<br />

that Subcontractor Payment Schedule;<br />

(F) a report reflecting the next month’s anticipated activities and current<br />

Project photographs;<br />

(G) an updated schedule (“Projected Cash Flow Analysis”) setting forth<br />

Contractor’s good faith estimate of the amount of the monthly progress<br />

payment to which it believes it will become entitled in the ensuing month<br />

and each subsequent month through FedEx’s Final Acceptance;<br />

(H) the Transaction Tax Statement, as described in Section 14.01 of the<br />

Agreement;<br />

(I) the DBE Compliance Report required by virtue of Exhibit G below; and<br />

(J) any other documentation that FedEx requests for its proper review of the<br />

Application for Payment.<br />

(iii) FedEx shall promptly review each Application for Payment and approve for<br />

payment such amounts as FedEx reasonably determines to be properly due under<br />

the terms of the Agreement. FedEx shall state in writing its reason for<br />

withholding any or all of the monies that Contractor requests in an Application for<br />

Payment.<br />

(iv) FedEx shall make payment: (check one)<br />

X (1) on the last business day of the month succeeding the month<br />

in which the timely submission of an Application for Payment occurs.<br />

(2) on the last business day of the month in which the timely<br />

submission of an Application for Payment occurs.<br />

Subject to the application of the retainage requirement set forth in Section 4.03 of the Agreement,<br />

the amount of the progress payment to which Contractor is entitled in response to each submittal<br />

of an Application for Payment is equal to the amount by which (I) that portion of the<br />

Contractor’s Fee allocable to that portion of the Work performed through the end of the<br />

preceding month, as determined on the basis of the Schedule of Values attached as Exhibit C-5,<br />

exceeds (II) the aggregate amount of all progress payments that FedEx has previously approved


(as determined prior to the application of the retainage requirement set forth in Section 4.03 of<br />

the Agreement).<br />

Upon satisfaction of the conditions set forth in Section 4.04 of the Agreement, FedEx shall make<br />

payments for Material stored on Site or at other locations approved by FedEx in accordance with<br />

the progress payment procedures set forth above.<br />

For Change Orders affecting the Contractor’s Fee, the Contractor’s Fee will be adjusted as set<br />

forth on the applicable Change Order.<br />

C-1-3


C-2-1<br />

Exhibit C-2<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

FORM OF APPLICATION FOR PAYMENT


C-2-2<br />

APPLICATION FOR PAYMENT<br />

Project: FedEx Central File No.<br />

Finance Project No. 8634515<br />

Location: FedEx Contract No.<br />

Application No.<br />

CONTRACTOR'S Invoice No. Date<br />

APPLICATION FOR PAYMENT Period From To<br />

Page 1 of _____<br />

The undersigned Contractor certifies that, to the The present status of the Agreement, inclusive of Change Orders, is as<br />

best of Contractor's knowledge, information and follows:<br />

belief, the Work covered by this Application for FEE AMOUNT....................$<br />

Payment has been completed in accordance with<br />

the Contract Documents, that all amounts have REIMBURSABLES.............$<br />

been paid by Contractor for Work which previous<br />

Applications for Payment were issued TOTAL COMMITMENT AMOUNT.....$<br />

and payments received from the Owner, and that<br />

current payment shown herein is now due and<br />

there is no reason why payment should not be made<br />

as requested. Work Completed This Period To Date<br />

FINAL PAYMENT YES � NO � Fee Earned _________________ ___________<br />

Contractor: Reimbursables _________________ ___________<br />

Address: Total Earned _________________ ___________<br />

Retainage _________% _________________ ___________<br />

Signature: Total earned less retainage _________________ ___________<br />

CURRENT PAYMENT DUE________________<br />

___________________________________________________________________________________<br />

FOR FEDEX USE ONLY<br />

Gross Invoiced Amount $<br />

Contractor/Architect/Engineer Cost Center/Acct. No.<br />

Retainage $<br />

Contract Number Cost Center/Acct. No.<br />

Net Payment $<br />

Project Number<br />

Coordinator Date<br />

Project Manager Date<br />

Manager Date<br />

Senior Manager Date<br />

Managing Director Date<br />

Transmitted to Vendor Accounting Date<br />

(Signature)<br />

___________________________________________________________________________________<br />

FEDERAL EXPRESS CORPORATION ®<br />

BOX 727<br />

DEPT.<br />

MEMPHIS, TN 38194 MAIL CODE _____ PHONE


C-2-3<br />

APPLICATION FOR PAYMENT<br />

FedEx Central File No. Project No. Application No.<br />

FedEx Contract No. Period From _________ to<br />

Page ____ of _____<br />

A B C D E F G<br />

WORK COMPLETED (Gross Invoice Amt.)<br />

ITEM DESCRIPTION OF SCHEDULED Previous This Application for Payment Total %<br />

NO. WORK<br />

VALUE Application<br />

Completed (G/C)<br />

For<br />

& Stored<br />

Payment Work In<br />

Place<br />

Stored<br />

Materials<br />

(Not in D<br />

or E)<br />

To Date<br />

(D+E+F)


C-3-1<br />

Exhibit C-3<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

FORM OF PARTIAL WAIVER OF LIEN: MATERIAL AND LABOR


C-3-2<br />

PARTIAL WAIVER OF LIEN: MATERIAL AND LABOR<br />

Project: Date:<br />

Project No.<br />

STATE OF COUNTY OF<br />

TO WHOM IT MAY CONCERN:<br />

1. The undersigned, ___________________________________________, has<br />

(Contractor/Subcontractor)<br />

been employed by ___________________________________ to furnish labor<br />

(Owner/Contractor)<br />

or materials for _____________________________________________________<br />

(Description of the work)<br />

_____________________________________________________________________<br />

for the Building and Premises known as _______________________________<br />

_____________________________________________________________________<br />

at________________________________in__________________________________<br />

(Address) City, County, State<br />

2. The undersigned acknowledges the receipt of the sum of $____________; that sum<br />

represents part payment of the contract price for the work the undersigned has undertaken with<br />

respect to the Building and the Premises described above and represents payment in full of all<br />

sums that have become due to the undersigned on account of that contract price prior to the date<br />

of the undersigned's execution of this Release. Accordingly, the undersigned waives and<br />

releases all liens, or any claims of right to liens, on the Building and Premises on account of<br />

labor or materials that the undersigned has furnished through the end of the period for which<br />

the undersigned made application for the payment set forth above in this paragraph.<br />

3. The undersigned warrants that:<br />

(i) all laborers that the undersigned has employed in connection with its<br />

work on the Building and Premises have been fully paid and none of<br />

those laborers has any claim of right to lien on the Building and Premises<br />

on account of labor he or she has performed in connection with the work<br />

the undersigned has undertaken with respect to the Building and<br />

Premises;


C-3-3<br />

(ii) it has not granted any security interest in connection with any material<br />

the undersigned has installed in the Building and Premises; and<br />

(iii) it has not assigned, and will not assign, any claim for payment or any<br />

right to perfect a lien against the Building and Premises and it has full<br />

right and power to execute this Release.<br />

______________________ Subscribed and sworn to before me on<br />

, 20 .<br />

By:<br />

Title: NOTARY PUBLIC<br />

Date:<br />

(Seal, if <strong>Corporation</strong>) (Seal of Notary Public)


Exhibit C-4<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

FORM OF FINAL WAIVER OF LIEN: MATERIAL AND LABOR


FINAL WAIVER OF LIEN: MATERIAL AND LABOR<br />

Project: Date:<br />

Project No.<br />

STATE OF<br />

COUNTY OF<br />

TO WHOM IT MAY CONCERN:<br />

1. The undersigned, , has<br />

(Contractor/Subcontractor)<br />

been employed by to furnish labor<br />

(Owner/Contractor)<br />

or materials for<br />

(Description of the work)<br />

for the Building and Premises known as<br />

in<br />

(Address) City, County, State<br />

2. The undersigned, subject only to the receipt of the sum of $ , which is<br />

acknowledged to be the full amount payable to the undersigned for the work described, hereby<br />

waives and releases all liens, or any claims of right to liens on the described Building and<br />

Premises, on account of labor or materials furnished, or which may be furnished, by the<br />

undersigned to or for said Building or Premises.<br />

______________________ Subscribed and sworn to before me on<br />

, 20 .<br />

By:<br />

Title: NOTARY PUBLIC<br />

Date:<br />

(Seal, if <strong>Corporation</strong>) (Seal of Notary Public)


Exhibit C-5<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

SCHEDULE OF VALUES FOR CONTRACTOR’S FEE


C-6-1<br />

Exhibit C-6<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

("Contractor")<br />

FORM OF TRANSACTION TAX STATEMENT


C-6-2<br />

CONTRACTOR’S TRANSACTION TAX STATEMENT<br />

[All terms used below have the meanings established for those terms in the <strong>Construction</strong><br />

Agreement dated ______________, 201_, between Federal Express <strong>Corporation</strong> (“FedEx’) and<br />

______________________ (“Contractor”).]<br />

Contractor must check the appropriate box and list any amounts requested:<br />

Contractor has paid Transaction Taxes as appropriate in connection with the acquisition<br />

of Materials and Services required in the performance of the Work because the taxing<br />

authorities in the jurisdiction where the Work is being performed impose those<br />

Transaction Taxes directly on Contractor.<br />

The applicable law of the jurisdiction where the Work is being performed requires that<br />

Transaction Taxes be charged on Contractor’s invoice and billed to FedEx. Transaction<br />

Taxes in the aggregate amount of $___________________ are separately stated as part<br />

of Contractor’s Application for Payment. Contractor will collect these Transaction Taxes<br />

from FedEx and remit them to the proper taxing authorities.<br />

Transaction Taxes are not due in respect of the Materials and Services that the<br />

Application for Payment to which this Transaction Tax Statement is appended covers.<br />

That Application for Payment covers contractor and subcontractor labor only. Contractor<br />

and subcontractor labor services are not taxable in the jurisdiction where the Work is<br />

being performed.


D-1-1<br />

Exhibit D-1<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

FORM OF CHANGE ORDER


D-1-2<br />

CHANGE ORDER<br />

Agreement No. Change Order Date:<br />

Change Order No. FedEx Project No.<br />

To Contractor:<br />

Address:<br />

City/State:<br />

As provided in your <strong>Construction</strong> Agreement with Federal Express <strong>Corporation</strong> dated<br />

______, ____, the following changes in the Work are made:<br />

This Change Order when signed by the parties will have the following effect:<br />

_______________ the Contractor’s Fee by $_________________, which amount includes all<br />

applicable Transaction Taxes.<br />

Original Contractor’s Fee $<br />

Change Orders to Date $<br />

Amount of This Change Order $<br />

Net Change Order Effect $<br />

New Contractor’s Fee $<br />

The Substantial Completion Date will now be .<br />

This Change Order in no other way alters the terms and conditions of the <strong>Construction</strong><br />

Agreement, which are ratified and confirmed other than as amended by this Change Order. By<br />

executing this Change Order, you acknowledge that:<br />

(i) you can achieve the planned progress in the Work reflected in the<br />

<strong>Construction</strong> Schedule (as established in accordance with the terms of<br />

your <strong>Construction</strong> Agreement and as adjusted to reflect both any change in<br />

the scope of the Work and any adjustment in the Substantial Completion<br />

Date upon which we have agreed in this Change Order) without the need<br />

for any change in your planned manning or sequencing of the Work that<br />

you have not already considered in connection with the negotiation of this<br />

Change Order;<br />

(ii) the Contractor’s Fee (as defined in your <strong>Construction</strong> Agreement and, if<br />

applicable, as adjusted in this Change Order) will fully compensate you for<br />

all costs that you anticipate incurring in the achievement of that planned<br />

progress;


Agreement No. Change Order Date:<br />

Change Order No. FedEx Project No.<br />

D-1-3<br />

(iii) you waive any claim you may have as of the date of your execution of this<br />

Change Order for any extension of the Substantial Completion Date or for<br />

an adjustment in the Contractor’s Fee that is not reflected in this Change<br />

Order; and<br />

(iv) you have caused the penalty amount established under the terms of the<br />

bonds that you furnished to FedEx in accordance with the terms of Section<br />

21.01 of the Agreement to be adjusted to reflect the adjustment in the<br />

Contractor’s Fee brought about by the parties’ execution of this Change<br />

Order.<br />

The terms used in this Change Order will have the meanings given to those terms in your<br />

<strong>Construction</strong> Agreement.<br />

This Change Order will become effective between FedEx and Contractor upon FedEx’s<br />

and Contractor’s execution and delivery of this Change Order without regard to whether<br />

Contractor’s surety has yet joined in the execution of this Change Order. Contractor must,<br />

however, cause that surety to join in the execution of this Change Order as reflected on the next<br />

page within 30 days after this Change Order becomes effective between FedEx and Contractor<br />

and Contractor’s failure to do so will entitle FedEx to withhold all payments on account of the<br />

Contractor’s Fee to which Contractor would otherwise become entitled until the surety executes<br />

this Change Order and delivers it to FedEx.<br />

The parties may execute this Change Order in any number of counterparts and all the<br />

counterparts, taken together, will constitute a single agreement. A party to this Change Order<br />

may deliver it to another party by causing an original executed counterpart to be delivered to that<br />

party or by causing a facsimile transmission of an original executed counterpart to be sent to that<br />

party.<br />

_______________________________ FEDERAL EXPRESS CORPORATION<br />

By: By:<br />

Title: Title:<br />

Date: Date:


Agreement No. Change Order Date:<br />

Change Order No. FedEx Project No.<br />

__________________________, the surety that executed the bonds furnished to FedEx in<br />

accordance with the terms of Section 21.01 of the Agreement, joins in the execution of the<br />

captioned Change Order for the sole purpose of confirming the accuracy of the acknowledgement<br />

set forth in division (iv) of that Change Order and confirming that those bonds, as so modified,<br />

remain in full force and effect.<br />

SURETY:<br />

_______________________________<br />

By:<br />

Title:<br />

{Attach Power of Attorney for Surety’s Signatory.}<br />

D-1-4


D-2-1<br />

Exhibit D-2<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

FORM OF CONSTRUCTION CHANGE DIRECTIVE


D-2-2<br />

CONSTRUCTION CHANGE DIRECTIVE<br />

Agreement No. <strong>Construction</strong> Change<br />

Directive Date:<br />

<strong>Construction</strong> Change<br />

Directive No. FedEx Project No.<br />

To Contractor:<br />

Address:<br />

City/State:<br />

As provided in your <strong>Construction</strong> Agreement with Federal Express <strong>Corporation</strong> (“FedEx”)<br />

dated ______, ____, you are instructed to make the following changes in the Work:<br />

When FedEx signs this <strong>Construction</strong> Change Directive, you shall make the above-described<br />

changes in the Work even though you and FedEx either do not agree on all of the terms<br />

applicable to the changes in the Work or have not yet secured information you and FedEx<br />

respectively require in order to form opinions as to the terms that should be applicable to the<br />

changes in the Work. You and FedEx shall resolve any conflict regarding the terms that should<br />

be applicable to the changes in the Work in accordance with the procedures prescribed in Article<br />

26, Dispute Resolution, of the <strong>Construction</strong> Agreement.<br />

If, as of the date of FedEx’s execution and delivery of this <strong>Construction</strong> Change Directive, the<br />

parties have formed opinions as to the terms that should be applicable to the changes in the Work<br />

described above, complete the following bold-faced portion of this <strong>Construction</strong> Change<br />

Directive:<br />

FedEx asserts that the changes in the Work required by virtue of this <strong>Construction</strong> Change<br />

Directive should have the following effect:<br />

_______________ the Contractor’s Fee by $_________________, which amount includes all<br />

applicable Transaction Taxes.


Original Contractor’s Fee $_____________________<br />

Change Orders to Date $_____________________<br />

Amount of the Proposed Change $_____________________<br />

Net Change Order Effect $_____________________<br />

New Contractor’s Fee $_____________________<br />

The Substantial Completion Date should now be .<br />

Other:<br />

You assert that the changes in the Work required by virtue of this <strong>Construction</strong> Change<br />

Directive should have the following effect:<br />

_______________ the Contractor’s Fee by $_________________, which amount includes all<br />

applicable Transaction Taxes.<br />

Original Contractor’s Fee $_____________________<br />

Change Orders to Date $_____________________<br />

Amount of the Proposed Change $_____________________<br />

Net Change Order Effect $_____________________<br />

New Contractor’s Fee $_____________________<br />

The Substantial Completion Date should now be .<br />

Other:<br />

D-2-3


If the bold-faced portion of this <strong>Construction</strong> Change Directive relating to FedEx’s<br />

assertion as to the effect that the changes in the Work should have has been completed, FedEx<br />

shall remit payment to you in accordance with the terms of the <strong>Construction</strong> Agreement until the<br />

parties resolve any conflict relating to the changes in accordance with Article 26 of the<br />

<strong>Construction</strong> Agreement as though the change in the Contractor’s Fee reflected in FedEx’s<br />

assertion set forth above, if any, is the change that becomes binding upon the parties as the result<br />

of the use of the procedures set forth in Article 26. If the bold-faced portion of this <strong>Construction</strong><br />

Change Directive relating to your assertion as to the effect that the changes in the Work should<br />

have has been completed, but not that portion relating to FedEx’s assertion, FedEx shall remit<br />

payment to you in accordance with the terms of the <strong>Construction</strong> Agreement until the parties<br />

resolve any conflict relating to the changes in accordance with Article 26 of the <strong>Construction</strong><br />

Agreement as though the change in the Contractor’s Fee reflected in your assertion set forth<br />

above, if any, is the change that becomes binding upon the parties as the result of the use of the<br />

procedures set forth in Article 26.<br />

In order to memorialize any agreement that the parties make regarding the terms that<br />

should be applicable to the changes in the Work described above or as part of the conclusion of<br />

the proceedings described in Article 26, whichever is applicable, the parties shall execute a<br />

Change Order setting out the applicable terms in the form of Exhibit D-1 to the <strong>Construction</strong><br />

Agreement.<br />

The terms used in this <strong>Construction</strong> Change Directive will have the meanings given to<br />

those terms in the <strong>Construction</strong> Agreement.<br />

_______________________________ FEDERAL EXPRESS CORPORATION<br />

By: By:<br />

Title: Title:<br />

Date: Date:<br />

D-2-4


E-1<br />

Exhibit E<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

INSURANCE REQUIREMENTS<br />

1. Workers' Compensation<br />

(a) State Statutory<br />

(b) Applicable Federal (e.g. Longshoremen's) Statutory<br />

(c) Employer's Liability $1,000,000.00<br />

2. Commercial General Liability<br />

(Including Premises Operations, Independent Contractor's Protective, Products and<br />

Completed Operations, and Explosion, Collapse and Underground coverages)<br />

(a) Bodily Injury $<br />

(b) Property Damage $<br />

or<br />

(c) Combined Single Limit $1,000,000.00<br />

3. Comprehensive Automobile Liability<br />

(a) Bodily Injury $<br />

(b) Property Damage $<br />

or<br />

(c) Combined Single Limit $1,000,000.00<br />

4. Completed Operations and Products Liability shall be maintained for four years after Final<br />

Payment.


5. If an exposure exists, Contractor shall provide Aircraft Liability (owned and non-owned) and<br />

Watercraft Liability (owned and non-owned), with limits that FedEx approves.<br />

7. Contractor shall carry insurance in addition to that specifically named above as follows:<br />

E-2<br />

Coverage: Umbrella liability coverage $5,000,000<br />

Coverage: A policy of multiple peril (all-risk) property insurance that has been written<br />

in respect of the equipment and personal property that Contractor uses in the<br />

performance of the Work and that is not covered by the builder’s risk policy in force<br />

with respect to the Project in an amount equal to the full replacement cost of that<br />

equipment and personal property.


F-1<br />

Exhibit F<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

SECURITY REQUIREMENTS<br />

Each week Contractor shall furnish to FedEx’s Representative a list of the names and Social<br />

Security numbers of all persons that will be present at the Facility for purposes of performing any<br />

of the Work and shall advise FedEx’s Representative of changes and additions to that list that<br />

become necessary because of employee resignations or new hires, personnel reassignments or<br />

employment terminations by Contractor or any of its Subcontractors within 24 hours of the<br />

occurrence of each such event.<br />

As and to the extent that FedEx, the Transportation Security Administration (“TSA”) or the<br />

airport authority having jurisdiction over the Site requires, Contractor shall perform the following<br />

screening activities with respect to persons that will perform any of the Work at the Site:<br />

At Contractor’s expense (unless provided to the contrary below and then only to<br />

the extent expressly set forth below), conduct verifiable criminal background<br />

checks with respect to each person that will perform any of the Work at the Site<br />

for all locations where that person has lived during the previous ten years or such<br />

other period of time as applicable Legal Requirements may prescribe, including<br />

his or her present addresses. If any part of the Site lies within a Security<br />

Identification Display Area (“SIDA”), as defined in TSA regulations, the criminal<br />

background check will take the form of a fingerprint-based Criminal History<br />

Records Check (“CHRC”). FedEx’s Managing Director, Aviation Security,<br />

whose contact information is set forth below, will advise Contractor as to whether<br />

CHRCs are necessary and, if they are, Contractor shall submit CHRC requests to<br />

FedEx’s Managing Director, Aviation Security. In making those requests,<br />

Contractor shall use FedEx’s UID/Submission Office Number, which FedEx’s<br />

Managing Director, Aviation Security will provide to Contractor. FedEx shall pay


F-2<br />

the costs associated with submissions of requests for CHRCs to the Federal<br />

Bureau of Investigation through the appropriate clearinghouse. To the extent that<br />

Contractor must cause a criminal background check other than a CHRC to be<br />

conducted by virtue of the foregoing, Contractor shall either perform the<br />

background check itself, if the applicable Legal Requirements of the TSA or the<br />

airport authority having jurisdiction over the Site permit it to do so, or cause the<br />

background check to be performed by a service provider reasonably acceptable to<br />

FedEx. Contractor shall keep all CHRC documentation and other criminal<br />

background checks that it conducts by virtue of the foregoing on file until Final<br />

Acceptance and provide FedEx with copies from time to time at FedEx’s request.<br />

At Contractor’s expense, conduct a Social Security number and date of birth<br />

verification with respect to all persons that will perform any of the Work.<br />

Contractor must verify that the Social Security number and date of birth submitted<br />

to Contractor on the employment application of each person that will perform any<br />

of the Work at the Site is the actual Social Security number and date of birth for<br />

that person. Contractor must retain an independent third party service provider to<br />

perform the foregoing verification. Contractor shall keep the Social Security<br />

number and date of birth verification for each person engaged to perform any of<br />

the Work at the Site on file until Final Acceptance and provide FedEx with copies<br />

from time to time at FedEx’s request.<br />

Cause persons that will perform any of the Work at the Site to submit to a Drug<br />

Screen Test that meets the Protocol Standards of the TSA or the airport authority,<br />

as applicable, or that FedEx establishes and that Contractor causes to be<br />

administered at Contractor’s expense. The Drug Screen Tests that Contractor<br />

causes to be administered by virtue of the foregoing must test for evidence of the<br />

use of marijuana, cocaine, opiates, phencyclidines (“pcp”) and amphetamines.<br />

The testing laboratory that analyzes the blood or urine samples taken in<br />

connection with a required Drug Screen Test must be a laboratory approved by the<br />

National Institute of Drug Abuse. Contractor may not permit any person to enter<br />

the Site for the purpose of performing any of the Work if the results of a Drug<br />

Screen Test administered to that person exceed the minimum allowable levels that<br />

the Department of Transportation (“DOT”) establishes from time to time.<br />

Contractor shall ensure that a condition of the continued employment of each<br />

person engaged to perform any of the Work at the Site is that that person must<br />

submit to Drug Screen Tests during the performance of the Work if FedEx,<br />

Contractor, the TSA, or the airport authority having jurisdiction over the Site<br />

believes that there is probable cause that the person is using DOT-proscribed<br />

drugs. Contractor may not permit any person to enter the Site for the purpose of<br />

performing any of the Work if that person refuses to submit to a Drug Screen Test<br />

under circumstances where FedEx, Contractor, the TSA or the airport authority<br />

believes that there is probable cause that the person is using DOT-proscribed<br />

drugs or if the results of that person’s Drug Screen Test exceed the minimum


F-3<br />

allowable levels that the Department of Transportation establishes from time to<br />

time.<br />

Cause persons that will perform any of the Work at the Site to provide a ten-year<br />

employment history and cause employer reference verifications meeting FedEx,<br />

TSA and airport authority standards to be prepared with respect to those persons<br />

at Contractor’s expense. If the employment of a person who is expected to<br />

perform any of the Work at the Site during the most recent five years cannot be<br />

verified because one or more employers included in his or her employment history<br />

no longer exist or because of other reasons, or if the person does not have an<br />

employment history sufficient to meet TSA requirements, Contractor must cause<br />

the person to furnish to FedEx’s Representative and FedEx’s Managing Director,<br />

Aviation Security an explanation for any gap or lapse appearing in that person’s<br />

employment history that is sufficient in FedEx’s sole discretion. Contractor may<br />

not permit any person to enter the Site for the purpose of performing any of the<br />

Work if the employer reference verification required by virtue of the foregoing<br />

reveals either any adverse information that would preclude the person’s entry on<br />

to airport property under TSA requirements or job-related criminal convictions<br />

entered against the person during the preceding ten years or such other period of<br />

time as applicable Legal Requirements may prescribe. Contractor shall keep the<br />

employer reference verifications that it causes to be prepared by virtue of the<br />

foregoing on file until Final Acceptance and provide FedEx with copies from time<br />

to time at FedEx’s request.<br />

Before permitting any person that has a criminal history to enter the Site for the purpose of<br />

performing any part of the Work, Contractor must give both FedEx’s Representative and<br />

FedEx’s Managing Director, Aviation Security written notice of the identity of that person and<br />

his or her history and must secure the written concurrence of FedEx’s Representative to the use<br />

of that person.<br />

Contractor shall make available for FedEx’s inspection upon FedEx’s request the employment<br />

applications of all persons that perform any of the Work at the Site.<br />

Contractor shall cause all persons that perform any of the Work at the Site to be instructed not to<br />

bring on to the Site radios (other than two-way radios used in the performance of the Work),<br />

personal tape and CD players, and other items that FedEx prohibits in its security screening<br />

process.<br />

Contractor shall ensure that a condition of the continued employment of each person engaged to<br />

perform any of the Work at the Site is that that person must submit to searches when entering or<br />

leaving the Site, if a FedEx Security Specialist or other authorized security representative<br />

requests that such a search be conducted. Contractor may not permit any person to re-enter the<br />

Site for the purpose of performing any of the Work if that person has refused to submit to a<br />

search when entering or leaving the Site on a prior occasion.


To the extent FedEx, the TSA or the airport authority having jurisdiction over the Site requires,<br />

Contractor shall cause photo identification badges and access badges that satisfy all requirements<br />

of FedEx, the TSA and the airport authority that has jurisdiction over the Site to be issued and<br />

timely re-issued at Contractor’s expense to persons engaged in performing the Work at the Site<br />

and shall cause the persons to whom those photo identification badges are issued to wear their<br />

badges on their outermost clothing, at or above waist level, at all times that they are present at the<br />

Site. If the TSA and the airport authority permit any persons engaged in performing the Work to<br />

be present at the Site without wearing photo identification badges, Contractor shall ensure that all<br />

conditions that the TSA or the airport authority establishes with respect to the presence of those<br />

persons at the Site are observed at all times that those persons are performing the Work at the<br />

Site, including, without limitation, maintaining the degree of supervision the TSA and the airport<br />

authority require. If any part of the Site lies within a SIDA, that supervision will include, without<br />

limitation, ensuring that a person that has escort authority for that SIDA under applicable TSA<br />

regulations accompanies or monitors those persons without photo identification badges who<br />

enter the SIDA for the purpose of performing any of the Work at all times that they are present in<br />

the SIDA. Upon the completion of the Work, Contractor shall return to FedEx all photo<br />

identification badges and access badges issued in connection with the performance of the Work<br />

at the Site. Within one business day following the time at which any person engaged in<br />

performing the Work at the Site leaves the employ of Contractor or a Subcontractor or the time at<br />

which Contractor or a Subcontractor permanently re-assigns any person previously engaged in<br />

performing the Work at the Site to tasks not involving the performance of the Work, Contractor<br />

must notify FedEx that such person will not be returning to the Site. Simultaneously with each<br />

such notification, Contractor shall also cause any photo identification badge and access badge<br />

issued in accordance with the foregoing to the person who will not be returning to the Site to be<br />

returned to FedEx or the authority that issued the badge. Within one business day following the<br />

time at which any person engaged in performing the Work at the Site notifies Contractor that any<br />

photo identification badge or access badge issued to that person in accordance with the foregoing<br />

has been lost or stolen, Contractor must notify FedEx of such loss or theft and shall reimburse<br />

FedEx upon demand for any cost FedEx incurs to replace the lost or stolen badge and for any<br />

other cost that FedEx incurs by reason of the loss or theft, including, without limitation, the cost<br />

of issuing new photo identification badges or access badges to all persons working at the Site,<br />

whether employed by FedEx, Contractor or other service providers that FedEx engages, to the<br />

extent that the TSA or the airport authority having jurisdiction over the Site requires the issuance<br />

of those new badges.<br />

Contractor shall notify FedEx’s Managing Director, Aviation Security of any person engaged in<br />

performing the Work that is suspected of theft or other wrongdoing while at or about the Site<br />

and, at FedEx’s request and to the extent permitted by applicable Legal Requirements, Contractor<br />

shall cooperate in any investigation of any such suspected theft or other wrongdoing.<br />

Contractor shall indemnify, defend and hold harmless FedEx and its parent, subsidiaries and<br />

other affiliated corporations and their respective directors, officers, employees, agents, successors<br />

and assigns from and against all claims, actions, demands, damages, liability, losses, fees, fines,<br />

penalties (whether civil or criminal), government or other administrative proceedings and costs<br />

and expenses, including, without limitation, reasonable attorneys’ fees and costs of suit that may<br />

F-4


e asserted against, or sustained by, any of them by reason of, or in connection with, any failure<br />

by Contractor or any of its Subcontractors or any of their respective employees and agents to<br />

comply with the provisions set forth in this Exhibit.<br />

The contact information for FedEx’s current Managing Director, Aviation Security is:<br />

F-5<br />

Robert W. Leger<br />

Managing Director, Aviation, Regulatory & LAC Security<br />

Federal Express <strong>Corporation</strong><br />

3620 Hacks Cross Road<br />

Building B, 3rd Floor<br />

Memphis, Tennessee 38125<br />

(901) 434-8454]


G-1<br />

I. DBE PARTICIPATION<br />

Exhibit G<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

DBE PARTICIPATION<br />

FedEx encourages the participation of disadvantaged business enterprises<br />

as defined in Section II below (“DBEs”). Contractor must take reasonable<br />

steps to ensure that DBEs have a full and fair opportunity to compete for<br />

Subcontracts and to perform portions of the Work without discrimination<br />

on the basis of age, race, color, national origin or sex or disability.<br />

At a minimum, Contractor must take the following steps to seek out and<br />

obtain DBE participation in the Project:<br />

a. Contact two or more DBEs for each category of work being<br />

Subcontracted;<br />

b. Affirmatively solicit their interest, capability and price quotes;<br />

c. Provide equal time for all prospective Subcontractors to prepare<br />

proposals;<br />

d. Provide at least as much time to DBE prospective Subcontractors in<br />

assisting them in preparing their bids/proposals for Subcontracted<br />

work as it does to non-DBE prospective Subcontractors;<br />

e. Contact the President or Executive Director of the minority<br />

contractors association whose members do business in the vicinity


G-2<br />

of the Site in order to obtain suggestions regarding DBEs that may<br />

have the capability to participate in, and an interest in participating<br />

in, the Project;<br />

f. Advertise in general circulation, trade association and minorityfocused<br />

media concerning subcontracting opportunities;<br />

g. Provide adequate information to DBEs about the Contract<br />

Documents and contract requirements;<br />

h. Negotiate in good faith with interested DBEs by not rejecting them<br />

as unqualified without sound reasons based upon thorough<br />

investigations of their capabilities; and<br />

i. Fairly represent DBE quotations in the formulation of the<br />

Subcontractors’ bids as shown on the bid tabulation or other work<br />

documents supporting the award of the Subcontract.<br />

The above requirements are the minimum efforts that FedEx expects of<br />

Contractor; the foregoing is not, however, exclusive or exhaustive of the<br />

kinds of efforts that can be made.<br />

II. DBE DEFINITION/REQUIREMENTS<br />

For purposes of this Agreement, a DBE is defined as any of the following:<br />

1. A Minority Business Enterprise (MBE), which means any business<br />

enterprise that is at least fifty-one-percent-owned by, or in the case<br />

of a publicly owned business, at least fifty-one percent of the stock<br />

of which is owned by, citizens or lawful permanent residents of the<br />

United States who are minorities and such ownership is real,<br />

substantial and continuing.<br />

The term “Minority” includes: (i) Black (all persons having origins<br />

in any of the Black African racial groups not of Hispanic origin);<br />

(ii) Hispanic (all persons of Mexican, Puerto Rican, Dominican,<br />

Cuban, Central or South American culture or origin, regardless or<br />

race); (iii) Asian and Pacific Islander (all persons having origins in<br />

any of the original people of the Far East, Southeast Asia, the<br />

Indian Subcontinent, or the Pacific Islands); and (iv) American<br />

Indian or Alaskan Native (all persons having origins in any of the<br />

original peoples of North America and maintaining identifiable<br />

tribal affiliations through membership and participation of<br />

community identification).


G-3<br />

2. A Women-owned Business Enterprise (WBE), which means any<br />

business enterprise that is at least fifty-one- percent-owned by, or in<br />

the case of a publicly owned business, at least fifty-one percent of<br />

the stock of which is owned by, women and such ownership is real,<br />

substantial and continuing.<br />

3. A Service Disabled Veteran Owned Business Enterprise, which<br />

means any business enterprise that is at least fifty-one-percentowned<br />

by, or in the case of a publicly owned business, at least fiftyone<br />

percent of the stock of which is owned by, veterans who served<br />

in the U.S. Armed Forces and were discharged or released under<br />

conditions other than dishonorable and who either was discharged<br />

for disability or sustained during his or her service a minimum<br />

compensable disability of thirty percent (30%) and such ownership<br />

is real, substantial and continuing.<br />

4. A Vietnam Era Veteran Owned Business Enterprise, which means<br />

any business enterprise that is at least fifty-one-percent-owned by,<br />

or in the case of a publicly owned business, at least fifty-one<br />

percent of the stock of which is owned by, veterans who served in<br />

the U.S. Armed Forces and were discharged or released under<br />

conditions other than dishonorable and who served for a period of<br />

more than 180 days, any part of which was between August 5,<br />

1964, and May 7, 1975, and such ownership is real, substantial and<br />

continuing.<br />

5. A for-profit, small business concern that is at least fifty-onepercent-owned<br />

by one or more socially and economically<br />

disadvantaged individuals, or, in the case of any publicly owned<br />

business, at least fifty-one percent of the stock of which is owned<br />

by one or more socially and economically disadvantaged<br />

individuals; and whose management and daily business operations<br />

are controlled by one or more of the socially and economically<br />

disadvantaged owners of the small business concern with the net<br />

worth of none of the socially and economically disadvantaged<br />

owners not exceeding $750,000.00.<br />

Individuals in the groups listed below who are citizens of the<br />

United States (or lawfully admitted permanent residents) are<br />

presumed socially and economically disadvantaged. The<br />

presumption is a rebuttable one since other parties may challenge<br />

whether any particular person in one of these groups is actually<br />

disadvantaged. The groups are:<br />

a. Women;


G-4<br />

b. Black American, which includes persons having origins in any<br />

of the Black racial groups of Africa;<br />

c. Hispanic Americans, which includes persons of Mexican,<br />

Puerto Rican, Cuban, Dominican, Central or South American,<br />

or other Spanish or Portuguese culture or origin, regardless of<br />

race;<br />

d. Native Americans, which includes persons who are American<br />

Indians, Eskimos, Aleuts or Native Hawaiians;<br />

e. Asian-Pacific Americans, which includes persons whose<br />

origins are from Japan, China, Taiwan, Korea, Burma<br />

(Myanmar), Vietnam, Laos, Cambodia (Kampuchea), Thailand,<br />

Malaysia, Indonesia, the Philippines, Brunei, Samoa, Guam, the<br />

U.S. Trust Territories of the Pacific Islands, Macao, Fiji, Tonga,<br />

Kirbati, Juvalu, Nauru, Federated States of Micronesia, or Hong<br />

Kong;<br />

f. Subcontinent Asian Americans, which includes persons whose<br />

origins are from India, Pakistan, Bangladesh, Bhutan, the<br />

Maldives Islands, Nepal or Sri Lanka;<br />

g. Any additional groups whose members are designated as<br />

socially and economically disadvantaged by the Small Business<br />

Administration, at such time as the Small Business<br />

Administration designation becomes effective.<br />

III. DBE COMPLIANCE REPORT<br />

Contractor shall submit a DBE Compliance Report with each Application for<br />

Payment in the following format on Contractor’s company letterhead.


G-5<br />

MONTHLY DBE COMPLIANCE REPORT<br />

PROJECT TITLE: PROJECT FORTRESS ENTERPRISE DATA CENTER<br />

PROJECT NUMBER:<br />

DATE:<br />

From:<br />

To:<br />

For the month ending , 200_, I certify that DBE participation requirements<br />

for this Project were satisfied by the means shown below:<br />

Contract Current Month Cum. Total<br />

DBE COMPANY NAME/ADDRESS $ Amount $ Amount $ Amount<br />

Signed:<br />

Title: ]


H-1<br />

Exhibit H<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

________________________<br />

("Contractor")<br />

LEASEHOLD REQUIREMENTS<br />

The terms and conditions of this Exhibit are incorporated into and made a part of the agreement<br />

to which this Exhibit is attached (the “Agreement”). The terms and conditions of this Exhibit<br />

shall govern any conflict or inconsistency with the terms and conditions of the Agreement. Any<br />

capitalized term used but not defined in this Exhibit shall have the meaning ascribed to it in the<br />

Agreement.<br />

Contractor acknowledges that FedEx occupies the Site upon which the Work is to be performed<br />

pursuant to a leasehold estate as granted by FedEx’ landlord for such Site (the “Landlord” or<br />

“Port” or “City”). The written instrument by which FedEx was granted the leasehold estate<br />

imposes certain obligations on FedEx’ contractors that perform services or Work at the Site.<br />

Contractor hereby represents, warrants and covenants that it, and any of its employees, agents or<br />

Subcontractors, shall comply with the following terms and conditions in connection with the<br />

performance of the Work on or about the subject Site pursuant to the Agreement:<br />

1. Contractor assures that it will undertake an affirmative action program as required by<br />

14 CFR, Part 152, Subpart E, to ensure that no person shall on the grounds of race,<br />

creed, color, religion, national origin, age or sex be excluded from participating in any<br />

employment activities covered in 14 CFR, Part 152, Subpart E. Contractor assures<br />

that no person shall be excluded on these grounds from participating in or receiving<br />

the services or benefits of any program or activity covered by that subpart. Contractor<br />

assures that it will require that its covered suborganizations provide assurances to<br />

Contractor that they similarly will undertake affirmative action programs and that they<br />

will require assurances from their suborganizations, as required by 14 CFR, Part 152,<br />

Subpart E, to the same effect.


H-2<br />

2. Contractor agrees that no person shall be excluded from participation in, denied the<br />

benefit of, or otherwise subjected to discrimination in connection with, the furnishing<br />

of the Work on the grounds of race, creed, color, age, sex or national origin. To the<br />

extent that the requirements of Title 49, Code of Federal Regulations, Department of<br />

Transportation, Subtitle A, Office of the Secretary, Part 21, Non-Discrimination in<br />

Federally-Assisted Programs of the Department of Transportation – Effectuation of<br />

Title VI of the Civil Rights Act of 1964, as those Regulations may be amended from<br />

time to time, or the requirements of any other present or future laws, rules,<br />

regulations, orders or directions of the United States of America that relate to the<br />

requirements of those Regulations apply to the furnishing of the Work at any facility,<br />

Contractor shall comply, and shall cause each Subcontractor to comply, with those<br />

requirements. Contractor shall provide, and shall cause each Subcontractor to<br />

provide, all information and reports required by those Regulations or by directives<br />

issued on the authority of those Regulations. Contractor shall permit, and shall cause<br />

each Subcontractor to permit, access to its books, records, accounts and other sources<br />

of information and to its facilities as Landlord or the Federal Aviation Administration<br />

may determine to be pertinent to ascertain whether there has been compliance with<br />

those Regulations and the directives issued on the authority of those Regulations.<br />

Where any information required of Contractor or a Subcontractor by virtue of the<br />

foregoing is in the exclusive possession of another person who fails or refuses to<br />

furnish the information, Contractor or the Subcontractor, as the case may be, must so<br />

certify to Landlord or the Federal Aviation Administration, as appropriate, and set<br />

forth the efforts it made to obtain the information.<br />

3. In connection with the performance of the Work, Contractor may not discriminate,<br />

and shall ensure that no Subcontractor discriminates, against any employee or<br />

applicant for employment because of race, color, religion, sex, national origin,<br />

ancestry, age (over 40), physical or mental disability, or disability as set forth in the<br />

Americans with Disabilities Act of 1990, veteran status, or education or perceived<br />

sexual orientation. Contractor shall take, and shall cause each Subcontractor to take<br />

affirmative action to ensure that applicants and employees are treated fairly. That<br />

action will apply, without limitation, to hiring, upgrading, recruitment, recruitment<br />

advertising, selection for training, including apprenticeship, demotion, transfer,<br />

compensation, lay-off or termination, or any other term or condition of employment.<br />

4. Contractor shall state, and shall cause each Subcontractor to state, in all solicitations<br />

or advertisements for employees placed by or on behalf of Contractor or the<br />

Subcontractor that all qualified applicants will receive consideration for employment<br />

without regard to race, color, religion, sex, national origin, ancestry, age (over 40),<br />

physical or mental disability, cancer-related medical condition, a known genetic<br />

predisposition to a disease or disorder, veteran status, marital status, or sexual<br />

orientation.<br />

5. Contractor shall send, and shall cause each Subcontractor to send, to each labor union<br />

or representative of workers with which Contractor or the Subcontractor has a


H-3<br />

collective bargaining agreement or other contract or understanding a notice prescribed<br />

by Landlord advising the labor union or workers’ representative of Contractor’s and<br />

the Subcontractor’s obligations arising by reason of this Exhibit. Contractor shall<br />

post, and shall cause each Subcontractor to post, copies of that notice in conspicuous<br />

places available to employees and applicants for employment.<br />

6. Contractor shall maintain, and shall cause each Subcontractor to maintain, workforce<br />

records showing all employees by job category and similar information with respect<br />

to new hires and shall permit, and shall cause each Subcontractor to permit, Landlord<br />

to inspect such records at all reasonable times and not less than annually. Contractor<br />

shall submit, and shall cause each Subcontractor to submit, a summary of such<br />

information annually on an EEO-1 form that Landlord provides.<br />

7. If the total number of Contractor’s employees working at the Site exceeds 15,<br />

Contractor shall comply with the Non-Discrimination Plan for Employment attached<br />

to this Addendum as Attachment A. If the total number of any Subcontractor’s<br />

employees working at the Site exceeds 15, Contractor shall cause that Subcontractor<br />

to comply with the Non-Discrimination Plan for Employment attached to this Exhibit<br />

as Attachment A.<br />

8. Contractor shall comply, and shall cause each Subcontractor to comply, with pertinent<br />

statutes, Executive Orders and such rules as are promulgated to assure that no person<br />

will be excluded from participating in any activity conducted in furtherance of the<br />

performance of the Work at the Site on the grounds of race, creed, color, national<br />

origin, sex, age (over 40) or handicap.<br />

9. The United States Government or one or more of its agencies may require Landlord<br />

from time to time to adopt additional or amended provisions, including nondiscrimination<br />

provisions, concerning the use and operation of the Oakland<br />

International Airport. If, upon the advise of the Landlord’s attorney, Landlord<br />

unilaterally modifies the Lease in order to conform to Federal Aviation<br />

Administration, Department of Transportation or Federal Trade Commission rulings<br />

or opinions or opinions or judicial rulings or opinions with respect to the matters<br />

covered by this Exhibit, FedEx may likewise unilaterally modify this Agreement in<br />

order to conform to those rulings or opinions. If FedEx unilaterally modifies this<br />

Agreement on the authority of the foregoing, Contractor shall unilaterally modify each<br />

Subcontract then in force to conform with this Agreement, as so modified. While the<br />

foregoing does not preclude Contractor or a Subcontractor from contesting any such<br />

ruling or opinion or its application to it, Contractor and the Subcontractors must<br />

nevertheless abide by the unilateral change.<br />

10. In connection with the performance of the Work, Contractor may not discriminate,<br />

and shall ensure that no Subcontractor discriminates, against any professional service,<br />

Subcontractor, prospective Subcontractor or vendor because of race, color, religion,<br />

sex, national origin, ancestry, age (over 40), physical or mental disability, cancer-


H-4<br />

related medical condition, a known genetic predisposition to a disease or disorder,<br />

veteran status, marital status, or sexual orientation. Contractor shall state, and shall<br />

cause each Subcontractor to state, in all solicitations or advertisements for vendors,<br />

prospective Subcontractors or professional services placed by or on behalf of<br />

Contractor or the Subcontractor that all qualified applicants will receive consideration<br />

for employment without regard to race, color, religion, sex, national origin, ancestry,<br />

age (over 40), physical or mental disability, cancer-related medical condition, a<br />

known genetic predisposition to a disease or disorder, veteran status, marital status, or<br />

sexual orientation.<br />

11. Contractor shall cooperate, and shall cause each Subcontractor to cooperate, with the<br />

Employment Resources Development Program of the Port of Oakland.<br />

12. Contractor shall provide, and shall cause each Subcontractor to provide, to the Port’s<br />

Employment Resources Development Program Coordinator copies of all<br />

advertisements or solicitations that Contractor or the Subcontractor places, so that that<br />

Port office may assist Contractor or the Subcontractor by providing pre-screened,<br />

qualified residents of Oakland seeking employment through the Port’s Employment<br />

Resources Development Program.<br />

13. Contractor shall consider, and shall cause each Subcontractor to consider, referrals for<br />

employment from the Port’s Employment Resources Development Program.<br />

Contractor and each Subcontractor retains the right consistent with its obligations<br />

arising under the terms of this Exhibit to determine the qualifications of all applicants<br />

for employment and to select the applicant it considers in its sole judgment to be best<br />

qualified.<br />

14. Contractor shall give all notices required by, and shall comply with, all laws,<br />

ordinances, rules, regulations and orders of any public authority having jurisdiction<br />

over Contractor, the Work or the Site, including without limitation, to the extent<br />

applicable to Contractor, or any Subcontractor, Section 728 of the Charter of the City<br />

and Port Ordinance No. 3666, commonly known as the Living Wage and Labor<br />

Standards at Port-Assisted Businesses, as may be modified, supplemented or amended<br />

from time to time.<br />

15. Environmental. Contractor, and any Subcontractor, shall comply with all<br />

Environmental Laws in connection with the performance of the Work or otherwise<br />

while present on the Site.<br />

“Environmental Laws”: All federal, state and local laws, statutes, ordinances, codes<br />

including the Uniform Fire Code as adopted by the City of Oakland, regulations and<br />

orders, as such may be modified, amended or reissued, in any way relating to or<br />

regulating (1) human health, safety, industrial hygiene, the environment, pollution or<br />

contamination of the air, soil, surface water or groundwater; or (2) Toxic Materials (as<br />

defined below), including the handling, use, storage, accumulation, transportation,


H-5<br />

generation, spillage, migration, discharge, release, treatment, and disposal of any<br />

Toxic Materials.<br />

“Toxic Materials”: (1) Substances that are toxic, corrosive, reactive, or ignitable;<br />

(ii) petroleum products, crude oil (or any fraction thereof) and their derivatives;<br />

(iii) explosives, asbestos, radioactive materials, hazardous wastes, toxic substances or<br />

related hazardous materials; (iv) noxious fumes, vapors, soot or smoke; and<br />

(v) substances which now or in the future are defined by applicable local, State or<br />

federal law as “hazardous substances,” “hazardous materials,” “hazardous wastes,”<br />

“reproductive toxins,” or “toxic substances,” or regulated under applicable local, state<br />

or federal law, including those so defined in or regulated under any of the following:<br />

15 U.S. Code Section 2601, et seq. (the Toxic Substances Control Act); 33 U.S. Code<br />

Section 1251, et seq. (the Federal Water Pollution Control Act); 42 U.S. Code Section<br />

6901, et seq. (the Resource Conservation and Recovery Act); 42 U.S. Code Section<br />

7401, et seq. (the Clean Air Act); 42 U.S. Code Section 9601, et seq. (the<br />

Comprehensive Environmental Response, Compensation and Liability Act; 49 U.S.<br />

Code Section 1801, et seq. (the Hazardous Materials Transportation Act); California<br />

Health & Safety Code (“H&S Code”) Section 25100, et seq. (Hazardous Waste<br />

Control); H&S Code Section 25300, et seq. (the Hazardous Substance Control Act);<br />

H&S Code Section 25404 et seq. (Unified Hazardous Waste and Hazardous Materials<br />

Management Regulatory Program); H&S Code Section 25531 et seq. (Hazardous<br />

Materials Management); H&S Code Section 18901 et seq. (California Building<br />

Standards); California Water Code Section 13000, et seq. (the Porter-Cologne Water<br />

Quality Control Act); local fire codes; the regulations adopted and promulgated<br />

pursuant to such statutes, and any regulations adopted pursuant to such statutes after<br />

the effective date of the Lease, as well as any subsequently enacted federal or<br />

California statute relating to the use, release or disposal of toxic or hazardous<br />

substances, or to the remediation of air, surface waters, groundwater, soil or other<br />

media contaminated with such substances; and any other substance designated by<br />

Landlord as a Toxic Material, upon a reasonable finding by the Landlord’s Executive<br />

Director or Deputy Executive Director and notice to the Lessee, that the substance<br />

poses a hazard to human health, safety, or the environment.<br />

“Exempted Toxic Materials”: Ordinary office and janitorial supplies in amounts<br />

reasonably necessary for their intended purpose, substances in cooling systems (e.g.,<br />

refrigerators and air conditions units), or automobiles, used in the ordinary course of<br />

permitted uses and the standard contents of those systems and automobiles, so long as<br />

said items are stored, used, handled, transported and disposed of in accordance with<br />

all Environmental Laws and the provisions of this Agreement are complied with.<br />

Prohibited Substances. The following substances are prohibited from being brought<br />

onto the Site, except to the extent they are Exempted Toxic Materials:<br />

Arsines<br />

Etching solutions


H-6<br />

Asbestos<br />

Fluorocarbons<br />

Freon<br />

Chlorinated Hydrocarbons<br />

Dioxins, including dioxin precursors and intermediates<br />

Anything contained in the California List of Extremely Hazardous<br />

Chemicals<br />

Toxic Materials. If bringing Toxic Materials onto the Site is required in connection<br />

with performance of the Work or performance of the Work will otherwise result in the<br />

presence Toxic Materials on or about the Site, Contractor certifies that it is qualified<br />

and licensed to undertake work concerning Toxic Materials on the Site, and Contractor<br />

shall notify Landlord and FedEx at least ten (10) business days prior to the<br />

commencement of any Work (except in an emergency, in which case Contractor shall<br />

notify Landlord and FedEx within one (1) business day). All Work shall be performed<br />

in a good, safe and workmanlike manner and, with regard to Work performed at or<br />

near the end of the term, in a manner that will not interfere with Landlord’s or FedEx’s<br />

use, operation, leasing or sale of the Site.<br />

Disposal of Toxic Materials. Contractor shall not dispose of any Toxic Materials,<br />

regardless of quantity or concentration, within the storm and/or sanitary sewer drains<br />

and plumbing facilities within the airport property, or other property of the Port unless<br />

such disposal is in accordance with Environmental Laws, a properly issued federal,<br />

state or local permit or such disposal has been approved by the Port’s Executive<br />

Director or Deputy Executive Director in the exercise of his or her discretion. All<br />

disposal of Toxic Materials not made by Contractor in the storm or sanitary sewer<br />

drains and plumbing facilities within the airport property in accordance with the above<br />

provisions shall be in approved and labeled containers and removed, at Contractor’s<br />

expense, from the airport property in compliance with all Environmental Laws and<br />

only by duly licensed and insured carriers in compliance with all Environmental Laws.<br />

Asbestos Notification. Contractor shall comply with all asbestos notification<br />

requirements, asbestos management plans, aid asbestos handling requirements required<br />

by the Environmental Laws and as set forth in (but not limited to) Health and Safety<br />

Code Section Chapter 10.4 Asbestos Notification, section 25915, et seq. Contractor is<br />

required to provide written notice to its employees of known asbestos containing<br />

materials. Contractor is also required to enact asbestos management plans and post<br />

warnings with respect to any construction, maintenance or remodeling conducted in<br />

the building area where there is a potential for employees to come into contact with, or<br />

release, or disturb asbestos or asbestos containing construction materials. Contractor<br />

shall comply with asbestos survey and monitoring requirements as required by the<br />

Environmental Laws.<br />

(a) Water Quality. Contractor shall comply with all Environmental Laws (as defined<br />

below) regarding discharges to air, water and land, including without limitation


H-7<br />

obtaining and complying with an individual National Pollutant Discharge<br />

Elimination System (“NPDES”) permit or Waste Discharge Requirements, and/or<br />

requesting coverage under and complying with any applicable General Permit<br />

with respect to the Site.<br />

(b) Control of Storm Water During <strong>Construction</strong>. Contractor shall fully comply with<br />

all of the conditions and requirements of State Water Resource Control Board<br />

(“SWRCB”) Order No/99-08-DWQ, NPDES General Permit No. CAS000002,<br />

Waste Discharge Requirements for Storm Water Discharges Associated with<br />

<strong>Construction</strong> Activity (“<strong>Construction</strong> General Permit”), as said permit has been or<br />

may be amended, modified or superseded, subject to the conditions, requirements<br />

and qualifications below.<br />

(i) As required by the <strong>Construction</strong> General Permit, the Landlord shall<br />

file with the SWRCB a notice of intent (“NOI”) to initiate permit<br />

coverage, and a Notice of Termination (“NOT”) to terminate<br />

permit coverage. Contractor shall provide FedEx with information<br />

required to file the NOI and NOT, and provide FedEx and<br />

Landlord with the required certification of such information.<br />

(ii) Contractor shall prepare, maintain, update and implement a sitespecific<br />

Storm Water Pollution Prevention Plan (“SWPPP”) in<br />

compliance with all the requirements and conditions of the<br />

<strong>Construction</strong> General Permit and any existing Port Storm Water<br />

Ordinance while Work is ongoing. The SWPPP shall include a<br />

Storm Water Sampling and Analysis Plan (“SWSAP”) in full<br />

compliance with the <strong>Construction</strong> General Permit. At least 25<br />

business days before commencement of construction activities, the<br />

SWPPP shall be submitted to Landlord for comment and/or<br />

approval. <strong>Construction</strong> shall not commence until Landlord has<br />

approved the SWPPP. Contractor shall keep and maintain an<br />

updated copy of the SWPPP at the Site available for inspection<br />

during the course of the construction activities. Contractor shall<br />

deliver revised or updated SWPPPs whenever substantive<br />

modifications are made, and at least annually by September 15.<br />

(iii) Contractor shall undertake all monitoring, sampling and reporting<br />

required by the <strong>Construction</strong> General Permit and applicable to the<br />

Project, and to provide the results of such inspections, monitoring,<br />

sampling and reporting to Landlord within three (3) days after the<br />

completion of such activity, or as otherwise directed by Landlord.<br />

(iv) Contractor shall provide Landlord a certification of compliance in<br />

accordance with the <strong>Construction</strong> General Permit at lease 15 days<br />

prior to the submittal date of each annual certification of


H-8<br />

compliance, and at such times as Landlord may reasonably request,<br />

while construction is ongoing.<br />

(v) <strong>Construction</strong> activities shall be considered ongoing until a NOT<br />

and post-construction Best Management Practices plan (if<br />

required) are filed with and approved by the California Regional<br />

Water Quality Control Board (“RWQCB”) as provided by the<br />

<strong>Construction</strong> General Permit.<br />

(vi) If the Site is not in compliance with this Section as a result of the<br />

actions of Contractor, FedEx shall, at Contractor’s cost, promptly<br />

take all action necessary to bring the Site into compliance. Upon<br />

receipt of any enforcement action against Landlord for alleged<br />

violation of the <strong>Construction</strong> General Permit, whether by a 60-day<br />

notice letter from a citizen pursuant to 42 U.S.C. Section 1365(a),<br />

or by a notice of violation, a notice to comply, cease and desist<br />

order, cleanup and abatement order or other formal or informal<br />

enforcement action from the RWQCB, Landlord or FedEx may, at<br />

their election, take all action reasonably necessary, for a period up<br />

to six months, to bring the Site into compliance with the<br />

<strong>Construction</strong> General Permit and applicable Environmental Laws,<br />

and recover all costs from Contractor.<br />

(vii) Maintain Records. Contractor shall retain for a period of five years<br />

after their creation, all documents and records prepared in<br />

association with the <strong>Construction</strong> General Permit. Contractor shall<br />

make all such non-privileged documents and records available to<br />

Landlord and FedEx upon reasonable terms and conditions.<br />

(c) Documents: Contractor shall promptly deliver to FedEx and Landlord, upon<br />

preparation or receipt, a copy of each and every report, document required by the<br />

Clean Water Act, any correspondence received from or transmitted to any<br />

governmental agency by Contractor concerning storm water matters and<br />

compliance with applicable Environmental Laws, and any notice or claim alleging<br />

noncompliance with applicable Environmental Laws concerning the premises.<br />

16. Prevailing Wage Requirements. To the extent applicable to Contractor, a<br />

Subcontractor or the performance of the Work, Contractor, and any Subcontractor,<br />

shall comply with the Prevailing Wage Requirements set forth in Attachment B.<br />

17. Maritime and Aviation Project Labor Agreement. Any construction project for which<br />

the Landlord approves a permit for construction (the “subject permit”), that exceeds<br />

$50,000 when considered together with the value of all construction projects on the<br />

premises or on any site leased by Lessee for which the Landlord had approved a<br />

permit within a 12 month period before the date of the subject permit, is subject to


H-9<br />

coverage under the terms of the Landlord’s Maritime and Aviation Project Labor<br />

Agreement (“MAPLA”) as it applies to Landlord’s tenants. Failure to utilize<br />

MAPLA could lead to grievance and arbitration and the potential for damages,<br />

attorney’s fees and costs should the Building & <strong>Construction</strong> Trades Council of<br />

Alameda County, AFL CIO (“Unions”) prevail in arbitration. With respect to any<br />

construction project which is subject to coverage of the terms of the MAPLA in<br />

accordance with the following:<br />

(a) Contractor shall, before beginning the Work, sign a Letter of Assent to the<br />

MAPLA;<br />

(b) Contractor shall require its Subcontractors on the Work, regardless of tier, to sign<br />

a Letter of Assent to the MAPLA;<br />

(c) The Unions which are signatory to be MAPLA are third party beneficiaries of<br />

Contractor’s obligations under this Addendum and are entitled to proceed with<br />

grievances and arbitration against Contractor under the MAPLA for Contractor’s<br />

breach of such obligations; and<br />

(d) Contractor may not assert that the Unions do not have standing to proceed with<br />

any such grievance or arbitration proceeding described above or to recover from<br />

Contractor damages, attorneys’ fees and costs if Contractor breaches any such<br />

obligations.<br />

In the event Landlord agrees to any revisions to MAPLA, or enters into a new<br />

MAPLA, Landlord or FedEx shall notify Contractor in writing of such revised or new<br />

MAPLA requirements and after such written notice, such revised or new MAPLA<br />

requirements shall become part of this Exhibit and shall supersede any conflicting<br />

requirements of this Exhibit, and Contractor shall be obligated to comply with such<br />

revised or new MAPLA requirements as fully as if they were set forth herein.


H-10<br />

ATTACHMENT A<br />

Non-Discrimination Plan for Employment<br />

It is the policy of Contractor and its Subcontractors to afford equal employment opportunity to all<br />

individuals, regardless of race, color, religion, sex, national origin, citizenship, disability, status<br />

as a Vietnam Era or special disable veteran or age. Contractor and its Subcontractors each<br />

adheres to the equal employment opportunity requirements of the federal government and all<br />

states and localities in which it does business. Contractor and its Subcontractors are each<br />

strongly bound to this policy because adherence to equal employment principles is the only<br />

acceptable American way of life. Contractor and its Subcontractors are each committed to<br />

ensure that it (1) recruits, hires, trains, and promotes persons into all jobs in accordance with the<br />

principles of equal employment opportunity; (2) bases decisions on employment so as to further<br />

the principle of equal employment opportunity; (3) makes promotional decisions in accordance<br />

with the principles of imposing only valid job requirement; and (4) administers personnel actions<br />

such as compensation, benefits, transfers, company-sponsored training, education, tuition<br />

assistance, social and recreation programs in accordance with principles of equal employment<br />

opportunity.


H-11<br />

ATTACHMENT B<br />

Prevailing Wage Requirements<br />

To the extent applicable to Contractor, a Subcontractor or the performance of the Work,<br />

Contractor, and any Subcontractor, shall comply with the following:<br />

(i) The Public Work Prevailing Wage Requirements, which are the applicable prevailing<br />

wage requirements of California Labor Code Sections 1720 et seq. and Port Ordinance No. 1606,<br />

as amended, and which generally apply to construction, costing more than $1,000.00, which is<br />

made on or to Port property and the cost of which is paid for in whole or in part by the Port’s<br />

advance or reimbursement to Lessee or by credit against rent or other sums due the Port; and<br />

(ii) The Private Work Prevailing Wage Requirements which generally apply to all<br />

construction, other than construction to which the Public Work Prevailing Wage requirements<br />

apply, which is made on or to Port property, costing more than $50,000.00;<br />

“<strong>Construction</strong>” as used herein shall apply to construction, alteration, demolition or repair<br />

work, and the laying of carpet and maintenance work, provided, that Private Work Prevailing<br />

Wage Requirements shall not apply to maintenance work. “<strong>Construction</strong>” includes all<br />

construction of building core and shell, tenant improvements and public works that are within the<br />

customary jurisdiction of the construction trades and crafts, whether performed on-or-off-site.<br />

Off-site work, performed by Materialmen, as defined under California Law, is not included in the<br />

term “<strong>Construction</strong>”.<br />

The Private Work Prevailing Wage Requirements shall not apply to tenant improvements<br />

costing less than $50,000.00, nor to tenant improvements for which the initial building permit for<br />

such work is issued more than one year after the certificate of occupancy is approved on the core<br />

and shell. The $50,000.00 cost shall be adjusted annually pursuant to the CPI.<br />

The following provisions of this subsection apply only if, and to the extent that, the<br />

prevailing wage requirements are applicable.<br />

The prevailing wage requirements shall apply to the employees of any employer including<br />

FedEx, any tenant of FedEx, any general contractor or subcontractor or other contractor engaged<br />

in construction on the premises, including their successors and assigns, but shall not apply to<br />

supervisory or managerial personnel or to persons employed in the rental, operation or (in the<br />

case of Private Work Prevailing Wage Requirements only) maintenance of the premises.<br />

Contractor shall cause the provisions of this subsection to be incorporated into each<br />

contract and subcontract, which would be subject to this subsection. In the event the provisions<br />

are not so incorporated, Contractor shall be liable to the worker in any action or proceeding for<br />

the difference between the prevailing wage rate required to be paid and the amount actually paid


to the worker, including costs and reasonable attorney fees, as if Contractor were the actual<br />

employer.<br />

The prevailing wage requirements of this subsection will be monitored and enforced by<br />

the Port. In addition to any other rights provided by California law to recover compensation, a<br />

worker that has been paid less than the prevailing wage rates shall have a right to commence an<br />

action or proceeding against the employer of the worker for the difference between the prevailing<br />

wage rates and the amount paid to such worker for each calendar day or portion thereof for which<br />

the worker was paid less than the compensation required to be paid under the provisions of this<br />

subsection. No issue other than that of the liability of the employer for the amount of unpaid<br />

wages allegedly due shall be determined in such action or proceeding, and the burden shall be on<br />

the employer to establish that the amounts demanded are not due. A worker recovering any or all<br />

of the wages claimed to be due shall recover his costs and reasonable attorney fees in securing<br />

such recovery. Nothing in this section shall preclude its enforcement by the California Division<br />

of Labor Standards Enforcement.<br />

Nothing in this Attachment B shall prevent the employment of any number of properly<br />

registered apprentices, as defined in Chapter 4, Division 3 of the Labor Code. Every such<br />

apprentice shall be paid not less than the standard wage paid to apprentices under the regulations<br />

of the crafts or trade at which the apprentice is employed, and shall be employed only at the work<br />

of the craft or trade to which the apprentice is registered. The employment and training of each<br />

apprentice shall be in accordance with the provisions of the apprenticeship standards and<br />

apprentice agreements under which the apprentice is in training. Good faith efforts shall be made<br />

to maintain a ratio of apprentices to journeymen of not less than 20%, if the employer is<br />

signatory to an agreement to train, or otherwise bound to train, apprentices. When submitting the<br />

certified payroll records required hereunder, Contractor shall submit documentary proof of the<br />

valid apprentice status of any worker listed as an apprentice.<br />

Contractor agrees that to the extent that Contractor is required to comply with the<br />

prevailing wage requirements, Contractor shall assure that all workers are paid the prevailing rate<br />

of per diem wages, and travel and subsistence payments (defined in applicable collective<br />

bargaining agreements filed in accordance with Section 1773.8 of the California Labor Code), in<br />

effect on the date of the Port’s first approval of a building permit or other approval of the Work.<br />

Copies of the applicable prevailing rate of per diem wages are on file at the Port’s principal<br />

office and will be made available to any interested party on request. Contractor agrees to post a<br />

copy of the prevailing rate of per diem wages at each job site.<br />

Contractor, as a penalty to the Port, shall forfeit twenty-five dollars ($25) for each<br />

calendar day, or portion thereof (or such other sum as specified from time to time by Section<br />

1775 of the California Labor Code), for each worker paid less than the applicable prevailing rates<br />

for such work or craft in which such worker is employed. The difference between such<br />

prevailing wage rates and the amount paid to each worker for each calendar day or portion<br />

thereof for which each worker was paid less than the prevailing wage rate shall be paid to each<br />

worker by Contractor.<br />

H-12


Except in cases where enforcement authority is vested in the State pursuant to Section<br />

1775 of the California Labor Code, the Port not later than ninety (90) days after the filing of a<br />

valid notice of completion in the office of the Alameda County Recorder or not later than ninety<br />

(90) days after the Port’s acceptance of the Work, whichever last occurs, may maintain an action<br />

in any court of competent jurisdiction to recover the penalties and the amounts due provided for<br />

herein. Contractor agrees that no issue other than that of the liability of Contractor for the<br />

penalties allegedly forfeited and amounts due shall be determined in such action, and the burden<br />

shall be upon Contractor to establish that the penalties and amounts demanded in such action are<br />

not due. Out of any money withheld or recovered or both there shall first be paid the amount due<br />

each worker and if insufficient funds are withheld or recovered or both to pay each worker in full<br />

the money shall be prorated among all such workers.<br />

At least two weeks before the last date Contractor accepts initial bids for subcontracting,<br />

Contractor shall file with the Port a written list of the name of all subcontractors to whom<br />

Contractor has submitted a request for bids. In addition, Contractor shall file with the Port the<br />

name of each subcontractor with whom it proposes to subcontract, together with the name of the<br />

subcontractors of all tiers, at least five (5) working days before entering into the subcontract.<br />

Contractor agrees to keep or cause to be kept by each subcontractor an accurate payroll<br />

record for each worker employed on work covered by this Attachment B showing all of the<br />

information specified in subsection (a) of Section 1776 of the California Labor Code. All such<br />

payroll records shall be certified, available for inspection and filed in accordance with the<br />

procedures specified in subsections (b)-(e) inclusive of Section 1776 of the California Labor<br />

Code. In addition, copies of such certified payrolls records shall be filed with the Port within a<br />

reasonable time not to exceed fifteen (15) days from close of payroll by the respective employer.<br />

It is understood and agreed that all documents that Contractor is required to submit to or<br />

file with the Port under this subsection shall constitute public records that shall be available to<br />

any member of the public for review or copying in accordance with the California Public Records<br />

Act.<br />

In the event of repetitive breach of the requirements of this subsection by Contractor, the<br />

Port shall be entitled, in addition to all other remedies, to appoint at Contractor’s expense a<br />

special monitor to oversee Contractor’s compliance. Fees for said special monitor shall be billed<br />

to Contractor, which fees Contractor agrees to pay within 10 days after Contractor’s receipt of<br />

such bill. In the event of noncompliance with the foregoing requirements concerning payroll<br />

records which continues for more than ten (10) days after the Port gives to Contractor written<br />

notice specifying in what respects Contractor must comply, Contractor shall forfeit as a penalty<br />

to the Port for each worker twenty-five dollars ($25) for each calendar day, or portion thereof,<br />

until strict compliance is effectuated.<br />

Contractor shall be responsible for complying with Section 1777.5 of the California<br />

Labor Code concerning apprenticeable occupations, with respect to all work covered by that<br />

section.<br />

H-13


Except where the context otherwise requires, the definitions of terms and phrases<br />

contained in the State prevailing wage law, Sections 1720 et seq. of the California Labor Code,<br />

and in the implementing administrative regulations, shall apply to the same terms and phrases<br />

which are used in the prevailing wage requirements of this Section.<br />

H-14


I-1<br />

Exhibit I<br />

to that certain<br />

<strong>Construction</strong> Agreement<br />

between<br />

Federal Express <strong>Corporation</strong><br />

("FedEx")<br />

and<br />

("Contractor")<br />

PROJECT STAFFING<br />

Contractor shall provide security staffing for the construction gate(s) during all hours that the<br />

gate(s) is (are) open


APPENDIX B


GEOTECHNICAL REPORT<br />

FOR THE<br />

FEDERAL EXPRESS HUB<br />

OAKLAND SORT EXPANSION<br />

ELECTRICAL INFRASTRUCTURE<br />

DESIGN PACKAGE<br />

AT<br />

OAKLAND INTERNATIONAL AIRPORT<br />

1 SALLY RIDE WAY<br />

OAKLAND, CALIFORNIA<br />

June 21, 2011<br />

TRANSYSTEMS CORPORATION<br />

505 14 TH<br />

STREET, SUITE 1000<br />

OAKLAND, CA 94612<br />

T: (510) 835-2761<br />

F: (510) 835-9839


June 13, 2008<br />

File No.: 94240<br />

GEOTECHNICAL INVESTIGATION<br />

FEDERAL EXPRESS OAKLAND<br />

NEW SECURITY SCREENING BUILDING<br />

OAKLAND INTERNATIONAL AIRPORT<br />

OAKLAND, CALIFORNIA<br />

Copyright 2008 Kleinfelder<br />

All Rights Reserved.<br />

Use or copying of this document is strictly prohibited<br />

by anyone other than the client for the specific project.


1.0<br />

TABLE OF CONTENTS<br />

INTRODUCTION .................................................................................................. 1<br />

1.1 PROJECT DESCRIPTION ................................................................................ 1<br />

1.2 PURPOSE AND SCOPE OF SERVICES .......................................................... 1<br />

2.0 FIELD EXPLORATION ........................................................................................ 3<br />

2.1 GENERAL......................................................................................................... 3<br />

2.2 DRILLING AND SAMPLING METHODS ........................................................... 3<br />

2.3 DEPTH TO GROUNDWATER MEASUREMENTS............................................ 4<br />

2.4 EXPLORATION, COMPLETION & ABANDONMENT ....................................... 4<br />

3.0 LABORATORY TESTING.................................................................................... 5<br />

4.0 GEOLOGIC AND SEISMIC SETTING ................................................................. 6<br />

4.1 REGIONAL GEOLOGY..................................................................................... 6<br />

4.2 LOCAL AND SITE GEOLOGY .......................................................................... 6<br />

4.3 REGIONAL GROUNDWATER.......................................................................... 7<br />

4.4 SEISMICITY...................................................................................................... 7<br />

5.0 GENERAL SITE CONDITIONS............................................................................ 9<br />

5.1 SITE DESCRIPTION......................................................................................... 9<br />

5.1.1 Location and Topography.............................................................................. 9<br />

5.1.2 Existing Asphalt Pavement............................................................................ 9<br />

5.2 STRATIGRAPHY .............................................................................................. 9<br />

5.2.1 Clayey Gravel Fill ........................................................................................ 10<br />

5.2.2 Poorly Graded Hydraulically Placed Sand Fill ............................................. 10<br />

5.2.3 San Antonio Formation Alluvium ................................................................. 10<br />

5.3 GROUNDWATER ........................................................................................... 10<br />

5.4 VARIATIONS IN SUBSURFACE CONDITIONS.............................................. 11<br />

6.0 GEOLOGIC HAZARDS...................................................................................... 12<br />

6.1 SEISMIC GROUND SHAKING........................................................................ 12<br />

6.2 FAULT GROUND RUPTURE.......................................................................... 12<br />

6.3 LIQUEFACTION ............................................................................................. 12<br />

6.4 CYCLIC DENSIFICATION .............................................................................. 13<br />

6.5 LATERAL SPREADING .................................................................................. 13<br />

7.0 DISCUSSIONS AND CONCLUSIONS............................................................... 15<br />

7.1 FOUNDATION TYPE ...................................................................................... 15<br />

7.2 CORROSIVITY ............................................................................................... 16<br />

8.0 RECOMMENDATIONS ...................................................................................... 17<br />

8.1 EARTHWORK................................................................................................. 17<br />

8.1.1 General........................................................................................................ 17<br />

8.1.2 Site Preparation and Grading ...................................................................... 17<br />

8.1.3 Excavation and Backfill................................................................................ 19<br />

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8.1.4 Site Drainage............................................................................................... 20<br />

8.1.5 Wet Weather <strong>Construction</strong> .......................................................................... 20<br />

8.2 FOUNDATIONS.............................................................................................. 20<br />

8.2.1 Mat Foundation ........................................................................................... 20<br />

8.2.2 Lateral Resistance....................................................................................... 21<br />

8.2.3 Settlement ................................................................................................... 21<br />

8.2.4 <strong>Construction</strong> Considerations ....................................................................... 22<br />

8.3 2007 CBC SEISMIC DESIGN PARAMETERS ................................................ 22<br />

8.3.1 Site Classification for Seismic Design Purposes ......................................... 22<br />

8.3.2 2007 CBC Code Values .............................................................................. 23<br />

9.0 ADDITIONAL SERVICES AND LIMITATIONS.................................................. 25<br />

9.1 ADDITIONAL SERVICES................................................................................ 25<br />

9.2 LIMITATIONS ................................................................................................. 25<br />

10.0 REFERENCES ................................................................................................... 27<br />

PLATES<br />

Plate 1 Site Vicinity Map<br />

Plate 2 Site Plan<br />

APPENDICES<br />

Appendix A Boring Logs<br />

Appendix B Laboratory Test Data<br />

Appendix C Corrosion Testing<br />

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1.0 INTRODUCTION<br />

This report presents the results of our geotechnical investigation for the proposed<br />

Federal Express Security Screening Building to be located within the Federal Express<br />

facility at Oakland International Airport in Oakland, California. The following sections<br />

describe our understanding of the project and our scope of services.<br />

1.1 PROJECT DESCRIPTION<br />

We understand that the proposed development, located on Sally Ride Way (Plate 1),<br />

will consist of the construction of a new security screening building to be located within<br />

the existing Parking Lot A, as shown on the Site Plan, Plate 2. The building will be a<br />

single story, pre-engineered, metal building, with plan dimensions of approximately 43<br />

feet by 94 feet (4,042 square feet). Our services for the proposed development include<br />

providing geotechnical recommendations for the proposed foundations and building<br />

slab.<br />

The information described above is our understanding of the project. If this information<br />

is to be modified, we may need to review our conclusions and recommendations for<br />

applicability.<br />

1.2 PURPOSE AND SCOPE OF SERVICES<br />

The purpose of this study was to explore subsurface conditions at the site and provide<br />

geotechnical recommendations for design and construction for the proposed new<br />

security screening building. Our scope of services consisted of:<br />

1. Reviewing existing, readily-accessible geologic and geotechnical information in<br />

the general site vicinity;<br />

2. Drilling of two geotechnical soil borings to explore subsurface conditions and<br />

obtain soil samples for laboratory testing;<br />

3. Performing geotechnical laboratory tests to assess pertinent engineering<br />

properties of the soils encountered;<br />

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4. Analyzing the field and laboratory data and performing engineering analyses to<br />

develop conclusions and recommendations; and<br />

5. Preparing this report.<br />

Environmental evaluations, assessments and analytical testing are outside the scope of<br />

this study.<br />

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2.1 GENERAL<br />

2.0 FIELD EXPLORATION<br />

The purpose of the field exploration program was to provide geotechnical information<br />

within the vicinity of the proposed improvements. During the field exploration we<br />

gathered information on 1) soil type, 2) soil shear strength, 3) groundwater levels and 4)<br />

stratigraphy. The field exploration program included drilling and logging two exploratory<br />

borings, designated KB-1 and KB-2. The approximate exploration locations are shown<br />

on the Site Plan, Plate 2. The borings were both drilled to 50.5 feet below existing<br />

ground surface (bgs). Kleinfelder selected the number, locations and depths of the<br />

borings.<br />

Prior to drilling, we obtained a drilling permit from Alameda County Public Works<br />

Agency. Boring locations were cleared through Underground Service Alert. The<br />

locations of the borings were not surveyed. We estimated ground surface elevations<br />

based on a site topographic map, dated April 15, 2008, provided by <strong>TranSystems</strong>. Logs<br />

of the borings are presented in Appendix A. Plate A-1 in Appendix A contains a key to<br />

the terms and symbols used on the boring logs.<br />

2.2 DRILLING AND SAMPLING METHODS<br />

The borings were drilled on May 16, 2008 by V & W Drilling, Inc., of Rio Vista,<br />

California. The borings were performed using a truck-mounted ‘CME 75’ drill rig<br />

equipped with 7-inch-diameter augers, utilizing the rotary-wash drilling technique.<br />

We sampled the borings with close sampling intervals in the upper 10 feet and at<br />

approximate 5-foot intervals thereafter. Soils were sampled by driving a 2.5-inch outer<br />

diameter (OD), 2.0-inch inner diameter (ID) split-barrel (Modified California) sampler into<br />

the soil. The samplers were driven 18 inches into the soil using a 140-pound hammer<br />

falling 30-inches. The number of blows required to drive the samplers the last 12 inches<br />

is noted on the boring logs. Note that the blow counts shown on the logs are<br />

uncorrected values that have not been adjusted for such factors as overburden stress,<br />

sampling equipment energy variation, or fines content.<br />

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Our field engineer removed the samples from the sampling tools and visually classified<br />

them. The undrained shear strength of representative cohesive samples was estimated<br />

using either a hand-held pocket penetrometer or a Torvane shear device. Penetrometer<br />

and Torvane readings are noted on the boring logs. Note that the pocket penetrometer<br />

readings shown on the boring logs show unconfined compressive strength in units of<br />

tons per square foot (tsf). This value is equivalent to undrained shear strength (Su) in<br />

units of kips per square foot (ksf). The Torvane readings shown on the logs are<br />

undrained shear strength readings converted to units of ksf. Soil samples retrieved<br />

during our subsurface exploration were packaged and transported to our laboratory for<br />

further evaluation and testing.<br />

2.3 DEPTH TO GROUNDWATER MEASUREMENTS<br />

As both borings were drilled using the rotary wash drilling method, which employs<br />

constantly circulating drilling fluid, ground water levels could not be measured, so we<br />

advanced a third boring to 12 feet bgs, immediately adjacent to boring KB-2.<br />

First encountered free groundwater was at observed 12 feet bgs, immediately following<br />

drilling, and then at 10 feet bgs after approximately 10 minutes. Depth-to-water<br />

measurements are noted on the boring logs. Because groundwater levels had to be<br />

measured soon after completion of the borehole, the levels recorded likely do not<br />

represent stabilized groundwater. Stabilized groundwater levels are discussed in<br />

subsequent sections of this report.<br />

2.4 EXPLORATION COMPLETION AND ABANDONMENT<br />

In accordance with the conditions of our drilling permit, we backfilled the open boreholes<br />

with cement grout, and patched the asphalt pavement with temporary cold-patch<br />

asphalt. We placed drill cuttings and fluid into 55-gallon steel drums for pickup and<br />

disposal by a specialized disposal subcontractor.<br />

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3.0 LABORATORY TESTING<br />

Geotechnical laboratory testing was performed in our Pleasanton laboratory on selected<br />

soil samples collected from the test borings to evaluate their natural water content, inplace<br />

density, grain-size, shear strength, plasticity (Atterberg limits), and corrosion<br />

potential. Our laboratory testing was performed in our Pleasanton laboratory in general<br />

accordance with applicable American Society for Testing and Materials (ASTM)<br />

procedures. The laboratory test results are included on the test boring logs in Appendix<br />

A. Graphic presentation of grain-size, shear, and plasticity test results are presented in<br />

Appendix B.<br />

A corrosivity test was performed on a representative near surface sample by JDH<br />

Corrosion Consultants of Walnut Creek, California. Corrosion testing results are<br />

included in Appendix C.<br />

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4.0 GEOLOGIC AND SEISMIC SETTING<br />

The following sections describe regional geologic setting of the site, site geology and<br />

site seismicity.<br />

4.1 REGIONAL GEOLOGY<br />

The site vicinity is located within the Coast Ranges Geomorphic Province, which<br />

geologically consists of a series of north-northwest trending mountains and valleys that<br />

have been largely oriented by, and lie approximately parallel to, the highly active San<br />

Andreas Fault system. The regional area has undergone a complex geologic history of<br />

sedimentation, volcanism, folding, faulting, uplift and erosion, which continues to the<br />

present day, and has resulted in fractured and discontinuous stratigraphic sequences.<br />

4.2 LOCAL AND SITE GEOLOGY<br />

The site is located approximately one mile northeast of San Francisco Bay. Marshland<br />

is located approximately 1,000 feet northeast of the site. A recent quaternary geologic<br />

map of the area by Graymer (2000) 1 places the entire site area in artificial (man-placed)<br />

fill. Artificial fill may be engineered and/or non-engineered material. The artificial fill in<br />

the project area is often underlain by Young Bay Mud strata, described by Graymer<br />

(2000) as unconsolidated, water-saturated, dark, plastic clay and silty clay, rich in<br />

organic material. It may contain lenses and stringers of well-sorted silt and sand as well<br />

as beds of peat. The soils to the west and east of the artificial fill are Holocene Basin<br />

Deposits; these are described by Graymer (2000) as sediments deposited in<br />

topographic lows at the distal end of alluvial fans, adjacent to flood plains, consisting of<br />

organic rich, dark colored clays. The soils underlying the Young Bay Mud are alluvial<br />

and estuarine sediments collectively known as the San Antonio formation (sometimes<br />

called the Posey-Merritt San Antonio formation). Rogers and Figuers (1991) 2 describe<br />

the San Antonio formation as predominantly sands and silts, frequently interlayered with<br />

1 Graymer, R.W. (2000), "Geologic Map and Map Database of the Oakland Metropolitan Area, Alameda, Contra<br />

Costa, and San Francisco Counties, California," United States Geological Survey, MF-2342, Version 1.0. 2000.<br />

2 Rogers, J.D. and S.H. Figuers (1991), "Engineering Geologic Site Characterization of the Greater Oakland-<br />

Alameda Area, Alameda and San Francisco Counties, California," Report to National Science Foundation, Grant<br />

No. BCS-9003785, December 30, 1991.<br />

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sandy clay. As described in Section 5 of this report, the stratigraphy encountered in our<br />

borings is generally consistent with the published near-surface geology.<br />

4.3 REGIONAL GROUNDWATER<br />

California Geological Survey (CGS) mapping (2003) shows that the historical highest<br />

groundwater level expected in the site vicinity is less than 5 feet bgs. The CGS<br />

assessment of groundwater depth is based on the review of the area’s domestic and<br />

commercial water wells, environmental monitoring wells, geotechnical borings and other<br />

available data sources.<br />

4.4 SEISMICITY<br />

The site is seismically dominated by the active San Andreas Fault system. This rightlateral,<br />

strike-slip fault extends from the Gulf of California to Cape Mendocino, off the<br />

coast of Humboldt County in northern California, and forms a portion of the boundary<br />

between two global tectonic plates (the Pacific and North American Plates). In this<br />

portion of the Coast Ranges Province, the Pacific plate moves north relative to the<br />

North American plate, which is located east of the transform boundary. Deformation<br />

along this plate boundary in the San Francisco area is distributed across a wide fault<br />

zone, which includes the San Andreas, Hayward, Calaveras, and San Gregorio faults.<br />

Together, these and other faults are referred to as the San Andreas Fault system. The<br />

general northwest trend (about N30-40W) of the faults within this system is responsible<br />

for the strong northwest-southeast structural orientation of most major geologic and<br />

geomorphic features in the Coast Ranges Province.<br />

The Working Group on California Earthquake Probabilities (2003), prepared by the U.S.<br />

Geological Survey regarding earthquake probabilities in the Bay Area, concluded that<br />

there is a 62 percent chance that one of the major faults within the Bay Area will<br />

experience a major (Mw 6.7+) 3 earthquake between the period of 2003-2032. As has<br />

been demonstrated by the 1989 Mw 6.9 Loma Prieta earthquake and the 1994 Mw 6.7<br />

Northridge earthquake, earthquakes of this magnitude range can cause severe ground<br />

shaking and significant damage to modern urban developments.<br />

3 Moment magnitude (Mw) is an energy-based scale and provides a physically meaningful measure of the<br />

size of a faulting event. Moment magnitude is directly related to average slip and fault rupture areas.<br />

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A generalized summary of site-specific geologic hazards associated with earthquakes<br />

are discussed in Section 6.<br />

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5.0 GENERAL SITE CONDITIONS<br />

The following sections describe general site conditions, subsurface stratigraphy and<br />

groundwater depth. Our descriptions and conclusions are based on information from<br />

the field exploration conducted for this study.<br />

5.1 SITE DESCRIPTION<br />

5.1.1 Location and Topography<br />

The project site is located within a Federal Express employee parking lot, approximately<br />

200-feet north of the main Federal Express building at 1 Sally Ride Way at the Oakland<br />

International Airport. The site area is relatively flat and is covered with asphalt concrete<br />

pavement. The surrounding area is currently occupied by paved aircraft, maintenance<br />

and delivery areas.<br />

According to an as-built topographic map of the Federal Express Facility provided by<br />

<strong>TranSystems</strong> <strong>Corporation</strong> (<strong>TranSystems</strong>), the ground surface elevation at the project<br />

site lies at approximately Elevation +9 feet, mean sea level (msl). The ground surface<br />

within the existing FedEx facility, including the project site area, is gently sloped to allow<br />

for drainage.<br />

5.1.2 Existing Asphalt Pavement<br />

As noted above, the existing site area is paved with asphalt. At the locations of test<br />

borings KB-1 & KB-2, the existing pavement section consisted of approximately 6<br />

inches of asphalt over 8 inches of aggregate base.<br />

5.2 STRATIGRAPHY<br />

Based on the available geologic information and on the results of our field exploration,<br />

the site soils can be divided into three general categories: 1) clayey gravel fill soils, 2)<br />

hydraulically placed loose to dense, poorly graded sand fill, and 3) interlayered alluvium<br />

of the San Antonio formation. The general material types, as encountered in our<br />

borings, are described below. Refer to the boring logs for detailed soil descriptions.<br />

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5.2.1 Clayey Gravel Fill<br />

Based on the results of our exploratory boring program, the site is underlain by 11 to 14<br />

feet of heterogeneous artificial fill materials. Both test borings encountered fill material,<br />

which is consistent with the geologic map produced by Graymer (2000). The fill soils<br />

consist of medium dense clayey gravels with sand.<br />

5.2.2 Poorly Graded Hydraulically Placed Sand Fill<br />

Beneath the clayey gravel fill materials, hydraulically placed, very loose to medium<br />

dense, poorly graded liquefiable sand and clayey sand fill was encountered in both<br />

borings. In boring KB-1, the sand was encountered between 13 feet and 34 feet bgs.<br />

In boring KB-2, the sand interbedded with medium stiff to stiff lean clay was between<br />

13.5 and 26.5 feet bgs.<br />

Based on the loose to medium dense strength of some of the fill sand encountered, we<br />

consider these fill sands to be potentially liquefiable under the effects of a strong<br />

earthquake.<br />

The hydraulically placed gray sand fill soils noted above were likely placed at some time<br />

during the 1950’s to late 1960’s.<br />

5.2.3 San Antonio Formation Alluvium<br />

Underlying the hydraulically placed sand fill, we encountered alluvial basin soils to the<br />

depths explored, which consisted of interbedded gravel, sand, sandy clay, and lean clay<br />

of the San Antonio formation. The alluvial sand and gravel are generally medium dense<br />

to dense, with occasional thin layers of clay and silt. Silt and clay layers are generally<br />

medium to very stiff with varying amounts of sand and fine gravel.<br />

5.3 GROUNDWATER<br />

As noted in Section 2.4, we advanced a third boring to 12 feet bgs, immediately<br />

adjacent to boring KB-2; no logs were produced for this boring as the stratigraphy was<br />

the same as boring KB-2. We first encountered free groundwater at 12 feet bgs,<br />

immediately following drilling, and then at 10 feet bgs, after approximately 10 minutes.<br />

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Depth-to-water measurements are noted on boring log KB-2. Because groundwater<br />

levels were measured soon after completion of the borehole, the levels recorded likely<br />

do not represent stabilized groundwater.<br />

We have assumed a groundwater level of Elevation +3 feet, msl for our engineering<br />

analyses. This assumed groundwater elevation is within the range reported by CGS<br />

(2003) for the site vicinity.<br />

Because the project site lies close to the Oakland Estuary, San Leandro Bay and other<br />

tidally-influenced water bodies, we expect groundwater levels may fluctuate in response<br />

to tidal movement. It is also possible that the groundwater level could temporarily rise<br />

to the ground surface during periods of extensive rainfall and heavy surface runoff. We<br />

note that our groundwater level observations were made in mid-May 2008, following an<br />

unusually dry winter.<br />

5.4 VARIATIONS IN SUBSURFACE CONDITIONS<br />

Our interpretations of soil and groundwater conditions, as described above, are based<br />

on data obtained from our borings, our geologic research and laboratory data collected<br />

for this study. The conclusions and recommendations that follow are based on those<br />

interpretations. It is likely that undisclosed variations in subsurface conditions exist at<br />

the site, particularly with respect to fill thickness and composition, and that seasonal<br />

variations in groundwater levels will occur.<br />

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6.0 GEOLOGIC HAZARDS<br />

Geologic hazards reviewed for this project include seismic ground shaking, fault ground<br />

rupture, liquefaction, cyclic densification, and lateral spreading.<br />

6.1 SEISMIC GROUND SHAKING<br />

It is important to note that the site is in a region of high seismic activity. Historically, the<br />

site has been subjected to intense seismic activity. We expect the site to be subjected<br />

to substantial ground shaking due to a major seismic event on the surrounding faults,<br />

especially the active Hayward Fault during the life of the project (assumed at 50 years).<br />

Some degree of structural damage due to strong seismic shaking should be expected.<br />

Periodic slight to moderate earthquakes should also be expected.<br />

6.2 FAULT GROUND RUPTURE<br />

Based on our review of the referenced geologic maps, the project area is not underlain<br />

by known active faults (i.e., faults that exhibit evidence of ground displacement in the<br />

last 11,000 years), nor does the site lie within an Alquist-Priolo Earthquake Fault Zone.<br />

Therefore, the potential for ground rupture due to faulting through the building is<br />

considered low. However, the site does fall within 7.2 km of the Active Hayward Fault,<br />

and thus all structures should be designed, at a minimum, per the 2007 California<br />

Building Code (CBC).<br />

6.3 LIQUEFACTION<br />

Soil liquefaction is a condition in which saturated, granular and low-plasticity cohesive<br />

soils undergo a substantial loss of strength and deformation due to pore pressure<br />

increase resulting from cyclic stress application induced by earthquakes. In the<br />

process, the soil acquires mobility sufficient to permit both horizontal and vertical<br />

movements if the soil mass is not confined. Structures founded on or above potentially<br />

liquefiable soils may experience bearing capacity failures due to the temporary loss of<br />

foundation support, vertical settlements, and undergo lateral spreading. Soils most<br />

susceptible to liquefaction are saturated, loose, clean, uniformly graded, and finegrained<br />

sand deposits. However, based on recent observations and study, under<br />

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certain conditions liquefaction can also occur in low-plasticity silts and clays (Seed et al.,<br />

2003). Possible consequences of liquefaction at the site include sand boils, pavement<br />

damage, disruption of buried utilities, and ground settlement.<br />

The site is mapped as being susceptible to earthquake induced liquefaction per the<br />

referenced State of California Seismic Hazard Zone Report for the San Leandro<br />

Quadrangle (CGS, 2003). Groundwater is shallow at the site (5 to 10 feet deep). The<br />

peak horizontal ground surface acceleration (PGA) with a 10 percent probability of<br />

exceedance in 50 years for alluvial conditions is approximately 0.55g (CGS, 2003). The<br />

modal earthquake for both the liquefaction susceptibility and lateral spread calculations<br />

is the Mw = 7.1 seismic event on the Hayward Fault.<br />

We evaluated liquefaction triggering potential using procedures presented by Youd et<br />

al. (2001) and guidelines presented by California Division of Mines and Geology (1997)<br />

and Martin and Lew (1999). Based on our analyses, very loose to loose sands of about<br />

6 ft in thickness underlying the medium dense to dense clayey gravel fill are susceptible<br />

to liquefaction in the event of the design earthquake. Depending on the liquefiable layer<br />

thickness and composition, we estimated that up to 2.5 inches of liquefaction-induced<br />

settlement can be expected at the site. We estimate up to one inch of differential<br />

settlement across the site due to liquefaction settlement.<br />

6.4 CYCLIC DENSIFICATION<br />

Seismically induced compaction or densification of non-saturated sand (sand above the<br />

groundwater table) due to earthquake vibrations may cause settlement. Most of the soil<br />

above the groundwater table at the site consists of medium dense clayey gravel with<br />

sand. We judge settlement of these soils due to cyclic densification will be low (less<br />

than 1/4 inch).<br />

6.5 LATERAL SPREADING<br />

Lateral spread is defined as mostly horizontal movement of gently sloping ground (less<br />

than five percent surface slope) due to elevated pore pressures or liquefaction in<br />

underlying, saturated soils. Structures at the head of the slide are sometimes pulled<br />

apart while those at the toe are subjected to buckling or compression of the foundation<br />

soil. Linear infrastructure, such as utility lines and roadways, is particularly susceptible<br />

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to damage in earthquake from lateral spreading at multiple locations (A. F. Rauch,<br />

1997). Lateral spreading movements typically are greatest near a free-face (such as<br />

the bay waterfront dikes) and diminish with distance from the free-face.<br />

Because the project site is relatively level and is not adjacent to an open slope face, we<br />

do not anticipate lateral spreading at the site.<br />

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7.0 DISCUSSIONS AND CONCLUSIONS<br />

Based on our review of the field exploration, laboratory data collected to date, and<br />

engineering analyses, we believe that the project as currently proposed is feasible from<br />

a geotechnical standpoint, provided that the recommendations presented in this report<br />

are incorporated into the design. The discussions and conclusions that follow are<br />

based on design information provided by the project Structural Engineer (<strong>TranSystems</strong>),<br />

the results of our field investigations, our engineering analyses, and our professional<br />

judgment. Recommendations regarding site grading and foundation design are<br />

presented in the “Recommendations” section of this report.<br />

7.1 FOUNDATION TYPE<br />

Beneath the existing asphalt concrete pavement section, the site is underlain by<br />

medium dense clayey gravel fill. Based on the relatively light loads of the proposed<br />

structure, we believe the building can be supported on a shallow spread footing<br />

foundation. However, because of the potential of 2.5 inches of liquefaction derived<br />

settlement (see Section 6.3), we judge a shallow mat foundation would be able to span<br />

the anticipated differential settlement.<br />

We anticipate total and differential static settlements due to foundation pressures for a<br />

mat foundation to be less than ½ inch and ¼ inch over a horizontal distance of about<br />

100 feet, respectively, provided that the design recommendations contained in the<br />

“Recommendations” section of this report are followed. Foundation settlements should<br />

be primarily elastic in nature, with a majority of the estimated settlement occurring upon<br />

the application of the load during the construction.<br />

In addition to the elastic settlements, maximum liquefaction-induced settlement of up to<br />

2.5 inches is likely to occur at the site during a seismic event as discussed in the<br />

“Seismic Hazards” section of this report.<br />

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7.2 CORROSIVITY<br />

Based on the corrosivity testing performed by JDH Corrosion Consultants, Inc. of<br />

Walnut Creek, moderately high levels of water-soluble sulfates were found that<br />

suggests a good quality dense concrete be used for the concrete slabs at this site.<br />

The soils are also considered to be “moderately corrosive” to ductile/cast iron, steel, and<br />

dielectric coated steel based on the resistivity measurements. All buried iron, steel, cast<br />

iron, ductile iron, galvanized steel and dielectric coated steel or iron should be properly<br />

protected against corrosion depending on the critical nature of the structure. All buried<br />

metallic pressure piping such as ductile iron firewater pipelines should also be protected<br />

against corrosion. Appendix C presents a laboratory soil corrosivity test summary and<br />

recommended mitigation measures provided by JDH Corrosion Consultants.<br />

The above corrosion related laboratory test results and recommendations were based<br />

on one soil sample from boring KB-1 at 2 feet bgs.<br />

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8.0 RECOMMENDATIONS<br />

The recommendations presented in this section are based on design information<br />

provided to us by <strong>TranSystems</strong>, the results of our field investigation and laboratory<br />

testing, our engineering evaluations and analyses, and our professional judgment.<br />

8.1 EARTHWORK<br />

8.1.1 General<br />

Based on preliminary drawings, we anticipate that grading will consist of cuts and fills<br />

less than 4 feet to create subgrade for the new development and to achieve proper site<br />

drainage. Final grading plans should be reviewed by Kleinfelder for conformance to our<br />

design recommendations prior to construction bidding. In addition, it is important that a<br />

representative of Kleinfelder observe and evaluate the competency of existing soils or<br />

new fills underlying structures, slabs-on-grade, and pavements. In general, if soft or<br />

unsuitable materials are encountered, these should be over-excavated, removed and<br />

replaced with compacted engineered fill material.<br />

8.1.2 Site Preparation and Grading<br />

Prior to grading, existing pavements, any abandoned shallow foundations, abandoned<br />

utilities, roots and other organic matter and debris should be removed. Site grading<br />

should extend a minimum of 5 feet laterally outside the proposed building. Depressions<br />

left from removal of below-grade obstructions should be excavated to unyielding soil<br />

and backfilled with properly-compacted fill. Site drainage should also be provided.<br />

Any organic matter and debris should not be re-used as engineered fill and should be<br />

removed from the site, or used in landscaped areas, as appropriate. However, asphalt<br />

and concrete can be reused as engineered fill as long as the gradation of this recycled<br />

material meets our recommended fill criteria and is approved by us prior to use.<br />

All active or inactive utilities within the construction area should be protected, relocated,<br />

or abandoned. Active utilities to be reused should be carefully located and protected<br />

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© 2008 Kleinfelder


during construction. Abandoned utility lines should be removed and the area properly<br />

backfilled and compacted in the engineered fill.<br />

Prior to placement of engineered fill or following excavation to reach desired subgrade<br />

levels in proposed buildings, the exposed subgrade should be scarified to a minimum<br />

depth of 12 inches. Scarification should extend laterally a minimum of 5 feet beyond<br />

proposed building and any improvement limits. Scarified areas should be moisture<br />

conditioned to above-optimum and re-compacted as specified in Table 2. Fills should<br />

be placed in lifts no greater than 8 inches in uncompacted thickness. Laboratory<br />

maximum density and optimum moisture relationships should be determined by the<br />

current ASTM Test Designation D 1557.<br />

The on-site soils, if free of organic matter or other deleterious materials, are suitable for<br />

use as general engineered fill. Maximum particle size for fill material should be limited<br />

to 3 inches, with at least 90 percent by weight passing the 1 inch sieve.<br />

If imported material is needed, it is recommended that it be granular in nature, adhere to<br />

the above gradation recommendations and conform to the following minimum criteria:<br />

Plasticity Index 15 or less<br />

Liquid Limit 30 or less<br />

Highly pervious materials such as pea gravel or clean sands are not recommended<br />

because these permit transmission of water to the underlying soils.<br />

All on-site or import fill material should be compacted to the general recommendations<br />

provided for engineered fill (Table 2). Onsite and import material should be compacted<br />

at or slightly above the optimum moisture content. Grading operations during the wet<br />

season, or in areas where the soils are saturated, may require provisions for drying of<br />

soil prior to compaction. If the project necessitates fill placement and compaction in wet<br />

conditions, we could provide alternatives for drying the soil. Conversely, additional<br />

moisture may be required during the dry months. Water and/or water trucks should be<br />

available to provide adequate water during compaction.<br />

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All site preparation including fill placement and compaction should be observed by<br />

Kleinfelder. It is important that during the site preparation and scarification process, a<br />

representative of Kleinfelder be present to observe whether any undesirable material is<br />

encountered in the construction area and whether exposed soils are similar to those<br />

encountered during the geotechnical site exploration.<br />

8.1.3 Excavation and Backfill<br />

Excavations for footings, utility trenches, or other excavations are anticipated to be<br />

made with either a backhoe or trencher. We expect the walls of trenches less than 5<br />

feet deep to be able to stand temporarily near vertical without support. We do not<br />

anticipate excavations greater than 5 feet. If excavations greater than 5 feet are<br />

anticipated, please contact us.<br />

Where trenches or other excavations are extended deeper than 5 feet, the excavation<br />

may become unstable and should be evaluated to monitor stability prior to personnel<br />

entering the trenches. Shoring or sloping of any deep trench wall may be necessary to<br />

protect personnel and to provide stability. All trenches should conform to the current<br />

OSHA requirements for work safety. Excavations should be located so that no<br />

structures, foundations, or slabs are located above a plane projected 45 degrees<br />

upward from any point in an excavation, regardless of whether it is shored or unshored.<br />

Backfills for trenches or other small excavations beneath slabs should be compacted as<br />

noted in Table 2. Special care should be taken in the control of utility trench backfilling<br />

under structural, pavement, and slab areas. Poor compaction may cause excessive<br />

settlements resulting in damage to overlying structures and slabs.<br />

Where utility trenches extend from the exterior to the interior limits of the building,<br />

clayey soils or lean concrete should be used as backfill material for a distance of<br />

approximately 2 feet laterally on each side of the exterior building line to reduce the<br />

potential for the trench acting as a conduit for the exterior surface water. Utility trenches<br />

located in landscaped areas should also be capped with a minimum of 12 inches<br />

compacted clayey soils.<br />

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8.1.4 Site Drainage<br />

Proper site drainage is important for the long-term performance of the planned<br />

structure. The site should be graded so as to carry surface water away from the<br />

building foundations, at a minimum slope of 2 percent at least 5 feet laterally from the<br />

building. In addition, all roof gutters should be connected directly into a storm drainage<br />

system, or drain onto impervious surfaces that drain away from the buildings, provided<br />

that a safety hazard is not created.<br />

8.1.5 Wet Weather <strong>Construction</strong><br />

If site grading and construction is to be performed during the winter rainy months, the<br />

owner and contractors should be aware of the potential impact of wet weather.<br />

Rainstorms can cause delay to construction and damage to previously completed work<br />

by saturating compacted pads or subgrades, or flooding excavations.<br />

The grading contractor should be responsible to protect his work to avoid damage by<br />

rainwater. Standing pools of water should be pumped out immediately. <strong>Construction</strong><br />

during wet weather conditions should be addressed in the project construction bid<br />

documents and/or specifications. We recommend the grading contractor submit a wet<br />

weather construction plan outlining procedures they will employ to protect their work<br />

and to reduce damage to their work by rainstorms.<br />

8.2 FOUNDATIONS<br />

8.2.1 Mat Foundation<br />

The proposed building can be supported on a mat foundation bearing on the existing fill.<br />

The allowable bearing pressure beneath the mat should not exceed 2,000 psf for dead<br />

plus live loads. This bearing pressure may be increased by 1/3 for supporting total<br />

loads, including wind and seismic loads. These values include a factor of safety of at<br />

least 3.0. Excavations for the mat slab should be free of loose soils, debris and<br />

standing water prior to placing concrete.<br />

For elastic analysis of the mat and determination of deflections we recommend a<br />

modulus of vertical subgrade reaction of 50 kips per cubic foot (kcf) be used.<br />

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The subgrade for the mat should be waterproofed and a moisture barrier should be<br />

installed. A typical moisture-prevention barrier includes a capillary moisture break<br />

consisting of at least a four-inch-thick layer of clean, free-draining gravel or crushed<br />

rock (1/2- to 3/4-inch gradation) overlain by a moisture proof membrane at least 10 mils<br />

thick. The membrane should be covered with two inches of sand for protection during<br />

construction and to aid in curing the concrete. If added protection is desired beneath the<br />

mat slab, Paraseal (or an equivalent waterproofing system) can be placed above the<br />

drain rock in lieu of the membrane. Water should not be allowed to accumulate in the<br />

capillary break gravel or sand prior to casting the mat.<br />

8.2.2 Lateral Resistance<br />

Lateral loads on foundations resulting from earth pressures and seismic and/or wind<br />

forces should be resisted by a combination of: 1) friction between the base of the<br />

foundation and the supporting subgrade and 2) passive resistance acting against the<br />

vertical faces of the foundation perpendicular to the direction of load. An allowable<br />

friction coefficient of 0.35 is considered applicable for friction between the foundation<br />

and supporting subgrade, and a passive resistance equal to an equivalent fluid pressure<br />

(unit weight) of 350 pounds per cubic foot (pcf) acting against the foundation. These<br />

values can be used concurrently. These values may be increased by one-third for short<br />

term wind and/or seismic loading. It should be noted that the lateral load resistance<br />

values discussed above assume that the concrete for footings are either placed directly<br />

against undisturbed soils or that the voids created from the use of forms are properly<br />

backfilled and compacted with soil or other approved material (e.g. lean concrete).<br />

8.2.3 Settlement<br />

Under static loading conditions, total post-construction foundation settlement is<br />

expected to be less than about 1/2 inch, and post-construction differential settlement is<br />

expected to be less than ¼ inch across the entire site. These settlement values are<br />

based on the assumption that the building areas are properly graded and compacted,<br />

and the foundations are designed and constructed in accordance with our<br />

recommendations.<br />

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8.2.4 <strong>Construction</strong> Considerations<br />

Where footings are located adjacent to below-grade structures, other new footings, or<br />

underground utilities, they should bottom below an imaginary 45 degree plane projected<br />

upward from the bottom of adjacent footings or underground utilities, in order to reduce<br />

imposing a surcharge pressure on them.<br />

Where underground utilities cross through or below perimeter footings, the trench<br />

backfill should consist of lean concrete, as discussed in the “Earthwork” Section of this<br />

report, in order to help reduce migration of water beneath the building.<br />

Concrete for footings should be placed neat against soil. It is important that exposed<br />

material in footing excavations be maintained in a moist condition until concrete is<br />

placed. If shrinkage cracks appear in the footing excavations, the excavations should<br />

be thoroughly moistened to close all cracks prior to concrete placement. If excessive<br />

shrinkage cracks develop, other mitigation measures may be required. Soft or loose<br />

materials, if encountered at the bottom of the footing excavations, should be removed<br />

and replaced with lean concrete or engineered fill.<br />

A Kleinfelder representative should check footing excavations for adequate bearing soil,<br />

adequate moisture of exposed soil, and proper cleanout of footing excavations before<br />

reinforcing steel is placed. Kleinfelder should also be present during any overexcavation<br />

performed for footings.<br />

8.3 2007 CBC SEISMIC DESIGN PARAMETERS<br />

8.3.1 Site Classification for Seismic Design Purposes<br />

For developing seismic design criteria recommendations, the characteristics of the soils<br />

underlying the site are important input to evaluate the site response. Based on our<br />

investigation, the site is generally underlain by a layer of very loose to loose sand<br />

ranging from about 13 to 19 feet bgs. Groundwater was encountered in our borings<br />

within the upper 10 feet bgs, although general regional groundwater in the site vicinity is<br />

less than 5 feet bgs. Based on the presence of shallow groundwater and some very<br />

loose to loose sand layers, the site has liquefiable soils that would generally indicate<br />

Site Class ‘F’ which typically needs a site-specific response analysis. However, the<br />

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ASCE 7-05 chapter 20.3.1.1 guidelines indicate that a “Stiff Soil Profile” Site Class ‘D’ is<br />

appropriate for use for liquefiable sites with short period structures ( ≤ 0.5 seconds). We<br />

expect the period of vibration for the proposed development is less than 0.5 seconds. If<br />

this period is larger than 0.5 seconds, we should be contacted to review our<br />

recommendations presented herein and recommend adjustments as necessary.<br />

Based on the above, we recommend that the site be classified as a Site Class ‘D’ for<br />

seismic response purposes and development of ground motion parameters according to<br />

ASCE 7-05 and CBC 2007 as presented in Table 1613A.5.2 and Section 1613A.5.5 of<br />

the 2007 CBC. Site Class D is defined as Stiff Soil profile with average properties (in<br />

the top 100 feet) of shear wave velocities between 600 and 1200 feet/sec, SPT-N<br />

between 15 and 50 blows/foot, or Su (undrained shear strength) between 1,000 and<br />

2,000 pounds per square foot (psf).<br />

1. SPT-N refers to the standard penetration test blows<br />

2. Su refers to undrained shear strength<br />

8.3.2 2007 CBC Code Values<br />

For seismic design purposes, the 2007 CBC code enforced as of January 2008 is based<br />

on 2006 IBC and ASCE 7-05. The seismic design parameters provided are for the<br />

Maximum Considered Earthquake (MCE). The MCE mapped spectral accelerations<br />

values for 0.2 second and 1 second periods (SS and S1) were calculated using the<br />

online Java calculator at the USGS website<br />

(http://earthquake.usgs.gov/research/hazmaps/design/) for Site Class D. The mapped<br />

acceleration values and associated soil amplification factors (Fa and Fv) based on 2007<br />

CBC are presented in Table 1 below. The SDS and SD1 values were computed as<br />

follows.<br />

SDS = 2/3 SMS<br />

SD1 = 2/3 SM1<br />

SMS = Fa SS<br />

SM1 = Fv S1<br />

SS = mapped acceleration value at 0.2 sec<br />

S1 = mapped acceleration value at 1.0 sec<br />

94240/1(OAK8R061)/es Page 23 of 29 June 13, 2008<br />

© 2008 Kleinfelder


Fa and Fv are estimated from Tables 11.4-1 and 11.4-2 of 2007<br />

CBC<br />

Corresponding design spectral accelerations (SMS and SDS) are also presented in<br />

Table 1:<br />

TABLE 1<br />

Ground Motion Parameters Based on 2007 CBC<br />

Parameter Value 2007 CBC Reference<br />

SS 1.500g Section 1613.5.1<br />

S1 0.600g Section 1613.5.1<br />

Site Class D Table 1613.5.2<br />

Fa 1.0 Table 1613.5.3(1)<br />

Fv 1.50 Table 1613.5.3(2)<br />

SMS 1.50g Section 1613.5.3<br />

SM1 0.90g Section 1613.5.3<br />

SDS 1.00g Section 1613.5.4<br />

SD1 0.60g Section 1613.5.4<br />

The approximate site coordinates used for this analysis are as follows:<br />

Latitude: 37.7205° N<br />

Longitude: 122.2192° W<br />

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© 2008 Kleinfelder


9.1 ADDITIONAL SERVICES<br />

9.0 ADDITIONAL SERVICES AND LIMITATIONS<br />

Variations in soil types and conditions are possible and may be encountered during<br />

construction. To permit correlation between the soil data obtained during this<br />

investigation and the actual soil conditions encountered during construction, we<br />

recommend that Kleinfelder be retained to provide observation and testing services<br />

during site earthwork and foundation. This will allow us the opportunity to compare<br />

actual conditions exposed during construction with those encountered in our<br />

investigation and to provide supplemental recommendations if warranted by the<br />

exposed conditions. Earthwork should be performed in accordance with the<br />

recommendations presented in this report, or as recommended by Kleinfelder during<br />

construction.<br />

Kleinfelder should review geotechnical portions of the final plans and specifications to<br />

evaluate how the recommendations presented in this report were implemented into the<br />

designs. If Kleinfelder is not retained for these services, the client will assume our<br />

responsibility for any potential claims that may arise.<br />

9.2 LIMITATIONS<br />

We have prepared this report for <strong>TranSystems</strong> <strong>Corporation</strong> for use in the design of the<br />

proposed new Federal Express Security Screening Building project at 1 Sally Ride Way<br />

in Oakland, California. We prepared this report in substantial accordance with the<br />

generally accepted geotechnical engineering practice, as it exists in the project area at<br />

the time of our study. No warranty, express or implied, is made or intended. It is likely<br />

that soil conditions vary between or beyond the locations that we have explored to date.<br />

Land use, site conditions (both on-site and off-site) or other factors may change over<br />

time, and additional geotechnical exploration may be required if the construction plan or<br />

schedule changes.<br />

This report may be used only by <strong>TranSystems</strong> <strong>Corporation</strong> and their project consultants,<br />

only for the purposes stated, and within a reasonable time from its issuance. Any party<br />

other than <strong>TranSystems</strong> <strong>Corporation</strong> who wishes to use this report shall notify<br />

94240/1(OAK8R061)/es Page 25 of 29 June 13, 2008<br />

© 2008 Kleinfelder


Kleinfelder of such intended use. Based on the intended use of the report, Kleinfelder<br />

may require that additional work be conducted and that an updated report be issued.<br />

Non-compliance with any of these requirements by the client or anyone else will release<br />

Kleinfelder from any liability resulting from the use of this report by any unauthorized<br />

party.<br />

94240/1(OAK8R061)/es Page 26 of 29 June 13, 2008<br />

© 2008 Kleinfelder


10.0 REFERENCES<br />

The following references are cited in this report:<br />

2006 Edition International Building Code (IBC) with 2007 California amendments.<br />

2006.<br />

2007 California Building Code (CBC), Volume 1. 2007.<br />

ASCE 7-05 - Minimum Design Loads for Buildings and Other Structures, ASCE/SEI<br />

2005.<br />

California Division of Mines and Geology (1997), "Special Publication 117 – Guidelines<br />

for Evaluating and Mitigating Seismic Hazards in California," Adopted March 13,<br />

1997.<br />

California Geological Survey (2003), "Seismic Hazard Zone Report for the San Leandro<br />

7.5-Minute Quadrangle, Alameda County, California," Seismic Hazard Zone<br />

Report 078.<br />

Graymer, R.W. (2000), "Geologic Map and Map Database of the Oakland Metropolitan<br />

Area, Alameda, Contra Costa, and San Francisco Counties, California," United<br />

States Geological Survey, MF-2342, Version 1.0. 2000.<br />

Martin, G.R. and M. Lew (eds.) (1999). "Recommended Procedures for Implementation<br />

of DMG Special Publication 117 Guidelines for Analyzing and Mitigating<br />

Liquefaction Hazards in California," Southern California Earthquake Center,<br />

University of Southern California, March 1999.<br />

Rogers, J.D. and S.H. Figuers (1991), "Engineering Geologic Site Characterization of<br />

the Greater Oakland-Alameda Area, Alameda and San Francisco Counties,<br />

California," Report to National Science Foundation, Grant No. BCS-9003785,<br />

December 30, 1991.<br />

Seed, R.B., K.O. Cetin, R.E.S. Moss, A.M. Kammerer, J. Wu, J.M. Pestana, M.F.<br />

Riemer, R.B. Sancio, J.D. Bray, R.E. Kayen, and A. Faris (2003), "Recent<br />

Advances in Soil Liquefaction Engineering: A Unified and Consistent<br />

Framework," 26th Annual ASCE Los Angeles Geotechnical Spring Seminar,<br />

Keynote Presentation, H.M.S. Queen Mary, Long Beach, California, April 30,<br />

2003.<br />

94240/1(OAK8R061)/es Page 27 of 29 June 13, 2008<br />

© 2008 Kleinfelder


Tokimatsu, K. and H.B. Seed (1987), "Evaluation of Settlements in Sand Due to<br />

Earthquake Shaking," Journal of Geotechnical Engineering, Vol. 113, No. 8, pp.<br />

861-878.<br />

Working Group on California Earthquake Probabilities (2003), "Earthquake Probabilities<br />

in the San Francisco Bay Region: 2002-2031," U.S. Geological Survey, Open<br />

File Report 03-214.<br />

Youd, T.L., I.M. Idriss, R.D. Andrus, I. Arango, G. Castro, .T. Christian, R. Dobry,<br />

W.D.L. Finn, L.F. Harder Jr., M.E. Hynes, K. Ishihara, J.P. Koester, S.S.C. Liao,<br />

W.F. Marcuson III, G.R. Martin, J.K. Mitchell, Y. Moriwaki, M.S. Power, P.K.<br />

Robertson, R.B. Seed, K.H. Stokoe II (2001). "Liquefaction Resistance of Soils:<br />

Summary Report from the 1996 NCEER and 1998 NCEER/NSF Workshops on<br />

Evaluation of Liquefaction Resistance of Soils," Journal of Geotechnical and<br />

Geoenvironmental Engineering, Vol. 127, No. 10, October 2001, pp. 817-829.<br />

Youd, T.L., C.M. Hansen and S.F. Bartlett (2002), "Revised Multilinear Regression<br />

Equations for Prediction of Lateral Spread Displacement," Journal of<br />

Geotechnical and Geoenvironmental Engineering, Vol. 128, No. 12, December<br />

2002, pp. 1007-1017.<br />

Youd, T.L. and B.L. Carter (2005), "Influence of Soil Softening and Liquefaction on<br />

Spectral Acceleration," Journal of Geotechnical and Geoenvironmental<br />

Engineering, Vol. 131, No. 7, July 2005, pp. 811-825.<br />

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TABLE 2<br />

SUMMARY OF COMPACTION RECOMMENDATIONS<br />

Area Compaction Recommendation (1),(2),(3),(4),(5)<br />

General Engineered Fill Compact to at least 90 percent compaction at<br />

above optimum moisture content for native<br />

clayey and silty soils and at near optimum<br />

moisture content for imported granular soils.<br />

Imported Fill Compact to at least 90 percent compaction at<br />

near or above optimum moisture content.<br />

Trenches (6) Compact to at least 90 percent compaction at<br />

above optimum moisture content for native<br />

clayey or silty soils and at near optimum moisture<br />

content for imported granular soils.<br />

Concrete Floor Slabs Compact upper 12 inches of subgrade to a<br />

minimum of 90 percent at above optimum<br />

moisture content in clayey or silty soils<br />

Exterior Flatwork Compact upper 12 inches of subgrade to a<br />

minimum of 90 percent at above optimum<br />

moisture content in clayey or silty soils or upper<br />

12 inches of subgrade to a minimum of 90<br />

percent at near optimum for sandy or gravelly<br />

soils.<br />

Parking and Access Driveways Compact upper 8 inches of subgrade to a<br />

minimum of 90 percent compaction at above<br />

optimum moisture content. Compact baserock to<br />

a minimum of 95 percent compaction near<br />

optimum moisture content.<br />

Notes:<br />

(1) All compaction requirements refer to relative compaction as a percentage of the<br />

laboratory standard described by ASTM D1557.<br />

(2) Depths are below finished subgrade elevation.<br />

(3) Fill material should be compacted in lifts not exceeding 8 inches in loose thickness.<br />

(4) All subgrades should be firm and unyielding.<br />

(5) Fills greater than 7 feet in depth should be compacted to a minimum of 95 percent below 7<br />

feet.<br />

(6) In landscaping areas only, percent compaction in trenches may be reduced to 85<br />

percent.<br />

94240/1(OAK8R061)/es Page 29 of 29 June 13, 2008<br />

© 2008 Kleinfelder


PLATES


ATTACHED IMAGES: Images: SITE-VIC.jpg<br />

ATTACHED XREFS: XRef: Eng-A_8x11_P_StyleA: XRef: 0099-C-PL01-E<br />

PLEASANTON, CA CAD FILE: D:\_PROJECTS\94240-1\1\ LAYOUT: SITE-VIC PLOTTED: 11 Jun 2008, 6:19pm, jsala<br />

The information included on this graphic representation has been compiled from a variety of<br />

sources and is subject to change without notice. Kleinfelder makes no representations or<br />

warranties, express or implied, as to accuracy, completeness, timeliness, or rights to the use of<br />

such information. This document is not intended for use as a land survey product nor is it<br />

designed or intended as a construction design document. The use or misuse of the information<br />

contained on this graphic representation is at the sole risk of the party using or misusing the<br />

information.<br />

www.kleinfelder.com<br />

SITE<br />

PROJECT NO.<br />

DRAWN:<br />

DRAWN BY:<br />

CHECKED BY:<br />

FILE NAME:<br />

VIC-PLAN.dwg<br />

94240<br />

JUNE 2008<br />

JDS<br />

AJ<br />

2000 1000<br />

2000<br />

APPROXIMATE SCALE (feet)<br />

REFERENCE:<br />

www.mapquest.com, 2008<br />

SITE VICINITY MAP<br />

FEDEX SECURITY SCREENING BUILDING<br />

SALLY WAY AT AIR CARGO WAY<br />

OAKLAND INTERNATIONAL AIRPORT<br />

OAKLAND, CALIFORNIA<br />

PLATE<br />

1


ATTACHED IMAGES: Images: SITE-VIC.jpg<br />

ATTACHED XREFS: XRef: Eng-A_8x11_P_StyleA: XRef: 0099-C-PL01-E<br />

PLEASANTON, CA CAD FILE: D:\_PROJECTS\94240-1\1\ LAYOUT: SITEPLAN PLOTTED: 11 Jun 2008, 6:19pm, jsala<br />

LEGEND<br />

94'-0"<br />

NOTE: Locations are approximate.<br />

The information included on this graphic representation has been compiled from a variety of<br />

sources and is subject to change without notice. Kleinfelder makes no representations or<br />

warranties, express or implied, as to accuracy, completeness, timeliness, or rights to the use of<br />

such information. This document is not intended for use as a land survey product nor is it<br />

designed or intended as a construction design document. The use or misuse of the information<br />

contained on this graphic representation is at the sole risk of the party using or misusing the<br />

information.<br />

KB-2<br />

42'-9"<br />

KB-1<br />

PROPOSED BUILDING LOCATION<br />

SOIL BORING (By Kleinfelder, 2008)<br />

www.kleinfelder.com<br />

PROJECT NO.<br />

DRAWN:<br />

DRAWN BY:<br />

CHECKED BY:<br />

FILE NAME:<br />

VIC-PLAN.dwg<br />

94240<br />

JUNE 2008<br />

JDS<br />

AJ<br />

40 20<br />

40<br />

APPROXIMATE SCALE (feet)<br />

REFERENCE:<br />

Location of Proposed building provided by<br />

Transystems, dated April 15, 2008<br />

SITE PLAN<br />

FEDEX SECURITY SCREENING BUILDING<br />

SALLY WAY AT AIR CARGO WAY<br />

OAKLAND INTERNATIONAL AIRPORT<br />

OAKLAND, CALIFORNIA<br />

PLATE<br />

2


APPENDIX A


MAJOR DIVISIONS LTR ID<br />

DESCRIPTION<br />

MAJOR DIVISIONS LTR<br />

COARSE<br />

GRAINED<br />

SOILS<br />

Notes:<br />

0800,<br />

5/31<br />

PROJECT NO.<br />

GRAVEL<br />

AND<br />

GRAVELLY<br />

SAND<br />

AND<br />

SANDY<br />

0745,<br />

5/31<br />

PEN<br />

TV:Su<br />

GW<br />

GP<br />

GM<br />

GC<br />

SW<br />

SP<br />

SM<br />

SC<br />

Bulk Sample<br />

UNIFIED SOIL CLASSIFICATION SYSTEM<br />

Well-graded sands or gravelly sands, little or<br />

no fines.<br />

Poorly-graded sands or gravelly sands, little<br />

or no fines.<br />

Silty sand.<br />

Clayey sand.<br />

Modified California Sampler 2.5 inch O.D., 2.0 inch I.D.<br />

California Sampler, 3.0 inch O.D., 2.5 inch I.D.<br />

Shelby Tube 3.0 inch O.D.<br />

Approximate water level observed in boring following drilling<br />

Pocket Penetrometer reading, in tsf<br />

Torvane shear strength, in ksf<br />

Inorganic silts and very fine sands, rock flour or clayey<br />

silts with slight plasticity.<br />

Inorganic lean clays of low to medium plasticity, gravelly<br />

clays, sandy clays, silty clays.<br />

The lines separating strata on the logs represent approximate boundaries only. The actual transition may be gradual.<br />

No warranty is provided as to the continuity of soil strata between borings. Logs represent the soil section observed at<br />

the boring location on the date of drilling only.<br />

94240<br />

Well-graded gravels or gravel with sand,<br />

little or no fines.<br />

Silty gravels, silty gravel with sand mixture.<br />

FINE<br />

GRAINED<br />

Clayey gravels, clayey gravel with sand mixture. SOILS<br />

Standard Penetration Split Spoon Sampler 2.0 inch O.D., 1.4 inch I.D.<br />

ML<br />

MH<br />

CH<br />

BORING LOG LEGEND<br />

FEDEX SECURITY SCREENING BUILDING<br />

SALLY RIDE WAY AT AIR CARGO WAY<br />

OAKLAND INTERNATIONAL AIRPORT<br />

OAKLAND, CALIFORNIA<br />

CL<br />

OL<br />

ID<br />

Inorganic elastic silts, micaceous or diatomaceous<br />

or silty soils.<br />

Inorganic fat clays (high plasticity).<br />

Approximate water level first observed in boring. Time recorded in reference to a 24 hour clock.<br />

NR<br />

LL<br />

PI<br />

%-#200<br />

DS<br />

C<br />

PHI<br />

Poorly-graded gravels or gravel with sand,<br />

little or no fines.<br />

NO RECOVERY<br />

LIQUID LIMIT<br />

PLASTICITY INDEX<br />

SIEVE ANALYSIS (#200 SCREEN)<br />

DIRECT SHEAR<br />

COHESION (PSF)<br />

FRICTION ANGLE<br />

SILTS<br />

AND<br />

CLAYS<br />

SILTS<br />

AND<br />

CLAYS<br />

HIGHLY ORGANIC SOILS<br />

TX<br />

CONSOL<br />

R-Value<br />

SE<br />

EI<br />

FS<br />

TRIAXIAL SHEAR<br />

CONSOLIDATION<br />

RESISTANCE VALUE<br />

SAND EQUIVALENT<br />

EXPANSION INDEX<br />

FREE SWELL (U.S.B.R.)<br />

Blow counts represent the number of blows a 140-pound hammer falling 30 inches required to drive a sampler through<br />

the last 12 inches of an 18 inch penetration, unless otherwise noted.<br />

OH<br />

Pt<br />

DESCRIPTION<br />

Organic silts and organic silt-clays of low plasticity.<br />

Organic clays of medium high to high plasticity.<br />

Peat and other highly organic soils.<br />

PLATE<br />

A-1<br />

6/11/2008 5:30:58 PM


L:\2008\08PROJECTS\94240\94240.GPJ<br />

Date Completed:<br />

Logged By:<br />

Total Depth:<br />

Depth,ft<br />

5<br />

10<br />

15<br />

20<br />

25<br />

FIELD<br />

Sample<br />

Blows/ft<br />

32<br />

18<br />

11<br />

18<br />

19<br />

4<br />

NR<br />

34<br />

45<br />

5/16/08<br />

C. Varela<br />

Approximately 51.5 ft<br />

Dry<br />

Density<br />

pcf<br />

Moisture<br />

Content<br />

%<br />

Compress.<br />

119<br />

113<br />

121<br />

114<br />

16.1<br />

17.6<br />

15.7<br />

18.9<br />

PROJECT NO. 94240<br />

LABORATORY<br />

Strength<br />

tsf<br />

1.30 @<br />

12.4%<br />

Other Tests<br />

Corrosion Test<br />

LL=42; PI=28<br />

-#200=20%<br />

-#200=15%<br />

Pen, tsf<br />

Drilling method:<br />

Hammer Wt:<br />

Notes:<br />

Surface Elevation:<br />

ASPHALT CONCRETE - 6 inches thick over<br />

AGGREGATE BASEROCK - 8 inches thick<br />

CLAYEY GRAVEL with SAND (GC) - brown, moist, medium<br />

dense, fine-grained gravel (FILL)<br />

CLAYEY GRAVEL with SAND (GC) - gray, moist, medium<br />

dense, fine to medium-grained gravel (FILL)<br />

- loose<br />

- wet, medium dense<br />

CLAYEY SAND (SC) - dark gray, wet, very loose, fine to<br />

medium-grained sand<br />

- medium dense<br />

- dense<br />

Mud Rotary<br />

CME 75 Drill Rig<br />

140 lbs., 30" drop<br />

Asphaltic-Concrete pavement<br />

LOG OF BORING NO. KB-1<br />

DESCRIPTION<br />

Estimated 9 feet (MSL)<br />

FEDEX SECURITY SCREENING BUILDING<br />

SALLY RIDE WAY AT AIR CARGO WAY<br />

OAKLAND INTERNATIONAL AIRPORT<br />

OAKLAND, CALIFORNIA<br />

PLATE<br />

A-2<br />

6/13/2008 11:54:28 AM


L:\2008\08PROJECTS\94240\94240.GPJ<br />

Depth,ft<br />

30<br />

35<br />

40<br />

45<br />

50<br />

55<br />

60<br />

Sample<br />

FIELD<br />

17<br />

15<br />

41<br />

67<br />

NR<br />

Blows/ft<br />

70/5"<br />

PROJECT NO.<br />

Dry<br />

Density<br />

pcf<br />

Moisture<br />

Content<br />

%<br />

Compress.<br />

94240<br />

14.9<br />

15.7<br />

LABORATORY<br />

Strength<br />

tsf<br />

Other Tests<br />

-#200=33%<br />

Su = 0.4 ksf<br />

(Torvane)<br />

Su = 0.8 ksf<br />

(Torvane)<br />

-#200=10%<br />

Pen, tsf<br />

2.0<br />

(Continued from previous plate)<br />

CLAYEY SAND (SC) - continued<br />

- medium dense<br />

SANDY LEAN CLAY (CL) - olive brown, moist, medium stiff<br />

POORLY GRADED SAND with CLAY (SP-SC) - brown, moist,<br />

dense, medium to coarse-grained sand, trace fine gravel<br />

POORLY GRADED GRAVEL (GP) - gray-brown, wet, dense,<br />

fine-grained gravel<br />

- refusal, no recovery, fine to coarse gravel slough (1 inch<br />

maximum)<br />

Boring terminated at approximately 51.5 feet.<br />

Boring backfilled with cement grout.<br />

Blow counts shown are raw, uncorrected values.<br />

Terms & symbols used on the logs are defined on plate A-1.<br />

LOG OF BORING NO. KB-1<br />

DESCRIPTION<br />

FEDEX SECURITY SCREENING BUILDING<br />

SALLY RIDE WAY AT AIR CARGO WAY<br />

OAKLAND INTERNATIONAL AIRPORT<br />

OAKLAND, CALIFORNIA<br />

PLATE<br />

A-2<br />

(cont'd)<br />

6/13/2008 11:54:28 AM


L:\2008\08PROJECTS\94240\94240.GPJ<br />

Date Completed:<br />

Logged By:<br />

Total Depth:<br />

Depth,ft<br />

5<br />

10<br />

15<br />

20<br />

25<br />

Sample<br />

FIELD<br />

31<br />

32<br />

NR<br />

20<br />

NR<br />

10<br />

4<br />

9<br />

6<br />

42<br />

42<br />

14<br />

Blows/ft<br />

PROJECT NO.<br />

5/16/08<br />

C. Varela<br />

Approximately 50.5 ft<br />

Dry<br />

Density<br />

pcf<br />

Moisture<br />

Content<br />

%<br />

Compress.<br />

Strength<br />

17:25<br />

86<br />

81<br />

12.3<br />

10.2<br />

17:35<br />

49.8<br />

16.4<br />

94240<br />

LABORATORY<br />

tsf<br />

Other Tests<br />

LL=29; PI=13<br />

-#200=56%<br />

Su = 0.8 ksf<br />

(Torvane)<br />

-#200=19%<br />

Pen, tsf<br />

1.5<br />

Drilling method:<br />

Hammer Wt:<br />

Notes:<br />

Surface Elevation:<br />

ASPHALT CONCRETE - 6 inches thick over<br />

AGGREGATE BASEROCK - 8 inches thick<br />

POORLY GRADED GRAVEL with SAND (GP) - brown, wet,<br />

medium dense, fine-grained gravel (FILL)<br />

CLAYEY GRAVEL with SAND (GC) - brown, moist, medium<br />

dense, fine-grained gravel (FILL)<br />

- loose<br />

Mud Rotary<br />

CME 75 Drill Rig<br />

140 lbs., 30" drop<br />

Asphaltic-Concrete Parking Lot<br />

DESCRIPTION<br />

Estimated 9 feet (MSL)<br />

SANDY LEAN CLAY (CL) - gray, wet, medium stiff<br />

POORLY GRADED SAND with GRAVEL (SP) - dark gray,<br />

wet, loose, fine to medium-grained sand<br />

SILTY SAND (SM) - dark gray, wet, very loose, fine to<br />

medium-grained sand<br />

POORLY GRADED SAND (SP) - olive-gray, moist, dense,<br />

coarse-grained sand<br />

LEAN CLAY (CL) - dark gray, moist, stiff<br />

LOG OF BORING NO. KB-2<br />

FEDEX SECURITY SCREENING BUILDING<br />

SALLY RIDE WAY AT AIR CARGO WAY<br />

OAKLAND INTERNATIONAL AIRPORT<br />

OAKLAND, CALIFORNIA<br />

PLATE<br />

A-3<br />

6/13/2008 11:54:28 AM


L:\2008\08PROJECTS\94240\94240.GPJ<br />

Depth,ft<br />

30<br />

35<br />

40<br />

45<br />

50<br />

55<br />

60<br />

Sample<br />

23<br />

29<br />

50<br />

Blows/ft<br />

21<br />

NR<br />

24<br />

PROJECT NO.<br />

FIELD LABORATORY<br />

Dry<br />

Density<br />

pcf<br />

Moisture<br />

Content<br />

%<br />

Compress.<br />

94240<br />

Strength<br />

tsf<br />

Other Tests<br />

Su = 1.6 ksf<br />

(Torvane)<br />

Su = 1.8 ksf<br />

(Torvane)<br />

Pen, tsf<br />

3.0<br />

2.5<br />

3.0<br />

(Continued from previous plate)<br />

LEAN CLAY (CL) - continued<br />

POORLY GRADED SAND (SP) - gray, moist, medium dense,<br />

fine-grained sand<br />

- trace gravel<br />

- dense<br />

LEAN CLAY (CL) - brown, moist, stiff to very stiff<br />

Boring terminated at approximately 50.5 feet.<br />

Boring backfilled with cement grout.<br />

Blow counts shown are raw, uncorrected values.<br />

Terms & symbols used on the logs are defined on plate A-1.<br />

LOG OF BORING NO. KB-2<br />

DESCRIPTION<br />

FEDEX SECURITY SCREENING BUILDING<br />

SALLY RIDE WAY AT AIR CARGO WAY<br />

OAKLAND INTERNATIONAL AIRPORT<br />

OAKLAND, CALIFORNIA<br />

PLATE<br />

A-3<br />

(cont'd)<br />

6/13/2008 11:54:28 AM


APPENDIX B


L:\2008\08PROJECTS\94240\94240.GPJ<br />

BORING NO. DEPTH (ft)<br />

LIQUID<br />

LIMIT<br />

PLASTIC<br />

LIMIT<br />

PLASTICITY % PASSING<br />

INDEX #200 SIEVE<br />

WATER<br />

CONTENT<br />

(%)<br />

DRY<br />

DENSITY<br />

(pcf)<br />

MAXIMUM<br />

DEVIATOR<br />

STRESS<br />

(ksf)<br />

AXIAL<br />

STRAIN<br />

(%)<br />

CONFINING<br />

STRESS<br />

(ksf)<br />

KB-1 2.0 16.1 119.3<br />

KB-1 3.5 42 14 28<br />

KB-1 7.0<br />

20<br />

KB-1 8.5<br />

17.6 112.8 2.59 12.4 1.0<br />

KB-1 14.5<br />

KB-1 16.0<br />

15.7 120.9<br />

KB-1 26.0 15 18.9 113.7<br />

KB-1 31.5 33 14.9<br />

KB-1 41.5<br />

10 15.7<br />

KB-2 4.0 12.3<br />

KB-2 5.5 29 16 13 10.2 85.7<br />

KB-2 11.5<br />

56 49.8 81.0<br />

KB-2 15.0 16.4<br />

KB-2 18.0 19<br />

PROJECT NO.<br />

94240<br />

SUMMARY OF LABORATORY RESULTS<br />

FEDEX SECURITY SCREENING BUILDING<br />

SALLY RIDE WAY AT AIR CARGO WAY<br />

OAKLAND INTERNATIONAL AIRPORT<br />

OAKLAND, CALIFORNIA<br />

PLATE<br />

B-1<br />

6/11/2008 5:51:41 PM


L:\2008\08PROJECTS\94240\94240.GPJ<br />

BORING NO.<br />

DEPTH - ft<br />

SAMPLE<br />

DESCRIPTION<br />

CONFINING<br />

STRESS - ksf<br />

PROJECT NO.<br />

DEVIATOR STRESS - ksf<br />

2.6<br />

2.4<br />

2.2<br />

2.0<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0.0<br />

0 2<br />

94240<br />

KB-1<br />

8.5<br />

1.0<br />

4<br />

Gray Clayey Gravel with Sand (GC)<br />

AXIAL STRAIN - %<br />

MAXIMUM DEVIATOR STRESS= 2.59 ksf at<br />

6<br />

8 10 12<br />

DRY DENSITY - pcf<br />

WATER CONTENT - %<br />

12.4 % STRAIN<br />

*PERFORMED IN GENERAL ACCORDANCE WITH ASTM D 2850<br />

UNCONSOLIDATED-UNDRAINED TRIAXIAL<br />

COMPRESSION*<br />

FEDEX SECURITY SCREENING BUILDING<br />

SALLY RIDE WAY AT AIR CARGO WAY<br />

OAKLAND INTERNATIONAL AIRPORT<br />

OAKLAND, CALIFORNIA<br />

14<br />

16<br />

113<br />

17.6<br />

PLATE<br />

B-2<br />

6/11/2008 5:58:47 PM


L:\2008\08PROJECTS\94240\94240.GPJ<br />

PERCENT PASSING<br />

3"<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

1.5"<br />

10<br />

0.1<br />

SYMBOL BORING DEPTH, ft SAMPLE DESCRIPTION<br />

PROJECT NO. 94240<br />

3/4"<br />

GRAVEL<br />

coarse fine<br />

KB-1<br />

S I E V E A N A L Y S I S<br />

3/8"<br />

#4<br />

7.0<br />

#8<br />

coarse<br />

#16<br />

1<br />

#30<br />

medium<br />

#50 #100 #200<br />

PARTICLE SIZE - mm<br />

SAND<br />

fine<br />

Gray Clayey Gravel with Sand (GC)<br />

0.01<br />

*PERFORMED IN GENERAL ACCORDANCE WITH ASTM D 422<br />

PARTICLE SIZE ANALYSIS*<br />

FEDEX SECURITY SCREENING BUILDING<br />

SALLY RIDE WAY AT AIR CARGO WAY<br />

OAKLAND INTERNATIONAL AIRPORT<br />

OAKLAND, CALIFORNIA<br />

H Y D R O M E T E R<br />

SILT<br />

CLAY<br />

0.001<br />

PLATE<br />

B-3<br />

6/11/2008 5:59:39 PM


L:\2008\08PROJECTS\94240\94240.GPJ<br />

PLASTICITY INDEX (PI)<br />

60<br />

55<br />

50<br />

45<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

PROJECT NO.<br />

CL - ML<br />

0<br />

0 25<br />

50<br />

SYMBOL<br />

BORING<br />

LL PL PI SAMPLE DESCRIPTION<br />

14<br />

16<br />

Symbol LL < 50<br />

Fine Grained Soil Groups<br />

Symbol<br />

LL > 50<br />

ML<br />

Inorganic clayey silts to very fine sands<br />

of slight plasticity<br />

MH<br />

Inorganic silts and clayey silts<br />

of high plasticity<br />

CL<br />

Inorganic clays of low to<br />

medium plasticity<br />

CH<br />

Inorganic clays of high plasticity<br />

OL<br />

Organic silts and organic silty clays of<br />

low plasticity<br />

OH<br />

Organic clays of medium to<br />

high plasticity, organic silts<br />

94240<br />

KB-1<br />

KB-2<br />

CL<br />

DEPTH, ft<br />

3.5<br />

5.5<br />

ML<br />

or<br />

OL<br />

42<br />

29<br />

LIQUID LIMIT (LL)<br />

28<br />

13<br />

CH<br />

Unified Soil Classification<br />

75<br />

ATTERBERG LIMITS*<br />

MH<br />

or<br />

OH<br />

Gray Clayey Gravel with Sand (GC)<br />

Gray Clayey Gravel with Sand (GC)<br />

*PERFORMED IN GENERAL ACCORDANCE WITH ASTM D 4318 (WET PREP)<br />

PLATE<br />

FEDEX SECURITY SCREENING BUILDING<br />

SALLY RIDE WAY AT AIR CARGO WAY<br />

OAKLAND INTERNATIONAL AIRPORT<br />

OAKLAND, CALIFORNIA<br />

100<br />

B-4<br />

6/11/2008 5:58:03 PM


APPENDIX C


Corrosivity Test Summary<br />

CTL # 336-097 Date: 5/30/2008 Tested By: PJ Checked: PJ<br />

Client:<br />

Remarks:<br />

Kleinfelder Project: TS Fedex Security Bldg. Proj. No: 94240/1<br />

Resistivity @ 15.5 Chloride pH ORP Sulfide Moisture<br />

Boring Sample, No. Depth, ft. As Rec. Minimum Saturated mg/kg mg/kg % (Redox) Qualitative % Soil Visual Description<br />

Dry Wt. Dry Wt. Dry Wt. mv by Lead At Test<br />

ASTM G57 Cal 643 ASTM G57 Cal 422-mod. Cal 417-mod. Cal 417-mod. ASTM G51 SM 2580B Acetate Paper ASTM D2216<br />

o Sample Location or ID C (Ohm-cm)<br />

Sulfate-(water soluble)<br />

KB-1 1C 2.5 - - 2,328


June 2, 2008<br />

Cooper Testing Laboratory<br />

937 Commercial Street<br />

Palo Alto, CA 94303<br />

Attention: Mr. Peter Jacke<br />

Subject: Site Corrosivity Evaluation<br />

TS Fedex Security Building<br />

Project No. 94240/1<br />

Dear Mr. Jacke,<br />

In accordance with your request, we have reviewed the laboratory soils data for the above<br />

referenced project site. Our evaluation of these results and our corresponding<br />

recommendations for corrosion control for reinforced concrete in contact with these soils<br />

and buried site utilities are presented herein for your consideration.<br />

Soil Chemical Analysis<br />

SOIL TESTING & ANALYSIS<br />

One (1) soil sample from the project site was chemically analyzed for corrosivity by your<br />

laboratory. The sample was analyzed for chloride and sulfate concentration, pH, saturated<br />

resistivity REDOX potential and moisture percentage in accordance with Caltrans<br />

Standards. The test results are presented in Cooper Testing Laboratories Corrosivity Test<br />

Summary dated 5/30/2008. A summary of the results of the chemical analysis is as follows:<br />

Soil Laboratory Analysis<br />

Chemical Analysis Range of Results Corrosion Classification*<br />

Chlorides


Site Corrosivity Evaluation<br />

TS Fedex Security Building<br />

Project No. 94240/1<br />

Reinforced Concrete<br />

JDH Corrosion Consultants, Inc. 2<br />

DISCUSSION<br />

Due to moderately high levels of water-soluble sulfates found in these soils, a good<br />

quality dense concrete should be used for the concrete slabs at this location. Type II<br />

concrete mix with a maximum water-to-cement ratio of 0.50 should be utilized at this<br />

site. Adhering to the minimum depth of cover for the reinforcing steel in the foundations<br />

as specified in the Uniform Building Code is recommended for the subject structures.<br />

Underground Metallic Pipelines<br />

The soils at the project site are considered to be “moderately corrosive” to ductile/cast iron,<br />

steel and dielectric coated steel based on the resistivity measurements. Therefore,<br />

corrosion control in the form of coatings and cathodic protection is warranted for all buried<br />

metallic pressure pipelines, such as domestic and fire water pipelines, planned for use at<br />

this site depending upon the critical nature of the structures. All underground pipelines<br />

should also be electrically isolated from above grade structures, reinforced concrete<br />

structures and copper lines in order to avoid potential galvanic corrosion problems.<br />

The extremely low value of REDOX potential indicates anaerobic conditions, suitable for<br />

sulfate reducing bacteria and is considered to be corrosive to ductile/cast iron, steel and<br />

dielectric coated steel.<br />

LIMITATIONS<br />

The conclusions and recommendations contained in this report are based on the<br />

information and assumptions referenced herein. All services provided herein were<br />

performed by persons who are experienced and skilled in providing these types of<br />

services and in accordance with the standards of workmanship in this profession.<br />

No other warrantees or guarantees, expressed or implied, are provided.<br />

We thank you for the opportunity to be of service to Cooper Testing Laboratory on this<br />

project and trust that you find the enclosed information satisfactory.<br />

If you have any questions or if we can be of any additional assistance, please feel free to<br />

contact us at (925) 927-6630.<br />

Respectfully submitted,<br />

Mohammed Ali<br />

Mohammed Ali, P.E.<br />

JDH Corrosion Consultants, Inc.<br />

Principal<br />

cc: File 28071


Corrosivity Test Summary<br />

CTL # 336-097 Date: 5/30/2008 Tested By: PJ Checked: PJ<br />

Client:<br />

Remarks:<br />

Kleinfelder Project: TS Fedex Security Bldg. Proj. No: 94240/1<br />

Resistivity @ 15.5 Chloride pH ORP Sulfide Moisture<br />

Boring Sample, No. Depth, ft. As Rec. Minimum Saturated mg/kg mg/kg % (Redox) Qualitative % Soil Visual Description<br />

Dry Wt. Dry Wt. Dry Wt. mv by Lead At Test<br />

ASTM G57 Cal 643 ASTM G57 Cal 422-mod. Cal 417-mod. Cal 417-mod. ASTM G51 SM 2580B Acetate Paper ASTM D2216<br />

o Sample Location or ID C (Ohm-cm)<br />

Sulfate-(water soluble)<br />

KB-1 1C 2.5 - - 2,328


APPENDIX C2


BIDDING UNDER THE PROJECT LABOR AGREEMENT<br />

The Port of Oakland entered into an historic Project Labor Agreement (MAPLA) in 1999. The agreement covers a<br />

significant capital improvement program that will expand facilities both at the airport and the maritime port. Bidders<br />

on MAPLA projects should attend to the following items:<br />

• California Prevailing Wages<br />

All workers covered by the Project Labor Agreement will be paid prevailing wages as determined by the<br />

California State Davis-Bacon Wage Determination. If a wage increase negotiated in a local collective<br />

bargaining agreement becomes the prevailing wage, the Contractor will pay that rate retroactive to the<br />

effective date of the locally negotiated wage increase.<br />

• Letter of Assent<br />

All general contractors and all sub-contractors, regardless of tier, must sign a letter of assent to the PLA.<br />

This letter binds the contractor to the terms of the PLA for the awarded project only. It does not bind any<br />

contractor to a union agreement.<br />

• Local Workforce Hiring Goals<br />

Residents of the Local impact Area (Oakland, Alameda, San Leandro, and Emeryville) should work 50% of<br />

all craft hours. Apprentices must work 20% of the project hours. These apprentices should all be Local<br />

Impact Area residents. Contractors can get credit for using Local Impact Area Apprentices on non-Project<br />

Labor Agreement Projects. Apprentice hours on the project should still total 20% of the craft hours worked,<br />

but the contractor can use Local Impact Area apprentices elsewhere while using non-local apprentices on Port<br />

jobs and still get credit.<br />

Contractors should contact Davillier-Sloan, Inc. to set up a local resident utilization plan for their workforce<br />

• Social Justice Trust Fund<br />

All prime and subcontractors must make a contribution of 15 cents per craft hour worked on a monthly basis<br />

to the Social Justice Trust Fund as provided for in the bid specifications. The prime contractor is responsible<br />

for submitting a copy of the transmittal as proof of payment by the 20 th<br />

of the following month. This money<br />

will go to programs that assist Local Impact Area residents to eliminate employment barriers and gain entry<br />

into the construction trades<br />

• Using Non-Union Workers<br />

A non-signatory contractor may use up to ten of its own “core” employees provided that the first<br />

worker hired comes from the union, second worker is “core”, third worker from the union, fourth<br />

worker is “core”, and so forth.<br />

All “core” employees are required to pay union initiation fees and representation fees.<br />

• Fringe Benefit Payments<br />

Non-signatory contractors should note that you are required to make payment on behalf of your<br />

“core” employees into the established labor-management vacation, pension or other form of<br />

deferred compensation plan, apprenticeship, and health benefit funds for each hour worked.<br />

1


• Trucking<br />

Any trucking at and on the site of construction is covered by the PLA and Owner-Operators are<br />

also covered. An Owner-Operator may elect to have the employing contractor pay into the labormanagement<br />

fringe benefit funds or the Owner-Operator may elect to take those payments as<br />

wages. Certified payrolls are required.<br />

• Soils and Material Testing / Inspection<br />

Such work performed at the site of construction and is a classification on which a California<br />

prevailing wage determination has been published is covered by the PLA.<br />

• Substance Abuse Testing<br />

Include in your bid the price of Substance abuse testing. MAPLA has a uniform substance abuse policy. All<br />

craft employees, including your core employees, must be tested for controlled substances before they start<br />

work at the job site. Testing is done through DISA, Inc. Contact Loreili Babilon: 707-643-2032.<br />

• Pre-Job Conference<br />

The successful general contractor and all subcontractors shall attend a pre-job conference with the<br />

County of Alameda Building & <strong>Construction</strong> Trades Council prior to start of construction.<br />

• PLA Administrators<br />

Ed Manning Gene Johnson<br />

E.F.Manning Consultants Inc. Davillier-Sloan, Inc.<br />

1100 Airport Dr., Floor 2 1630 12 th<br />

St.<br />

Oakland, CA 94621 Oakland, CA 94607<br />

510-466-7820 (o) 510-835-7603 (o)<br />

510-466-7822 FAX 510-835-7613 FAX<br />

efmanningconsult@gmail.com gene@davilliersloan.com<br />

2


APPENDIX C3


PORT OF OAKLAND MARITIME AND AVIATION<br />

PROJECT LABOR AGREEMENT<br />

ENTERED INTO BETWEEN<br />

DAVILLIER-SLOAN, INC./PARSONS CONSTRUCTORS, INC.<br />

AND THE<br />

BUILDING & CONSTRUCTION TRADES COUNCIL<br />

OF ALAMEDA COUNTY, AFL-CIO


INDEX<br />

PREAMBLE 3<br />

ARTICLE I PURPOSE 5<br />

ARTICLE II SCOPE OF AGREEMENT 6<br />

ARTICLE III PORT OF OAKLAND/COMMUNITY<br />

SOCIAL JUSTICE COMMITTEE 10<br />

ARTICLE IV LABOR/MANAGEMENT COOPERATION<br />

JOINT ADMINISTRATIVE COMMITTEE 12<br />

ARTICLE V UNION RECOGNITION AND EMPLOYMENT 14<br />

ARTICLE VI UNION REPRESENTATION AND STEWARDS 18<br />

ARTICLE VII MANAGEMENT'S RIGHTS 19<br />

ARTICLE VIII WORK STOPPAGES AND LOCKOUTS 19<br />

ARTICLE IX DISPUTES AND GRIEVANCES 23<br />

ARTICLE X JURISDICTIONAL DISPUTES 25<br />

ARTICLE XI WAGES AND BENEFITS 26<br />

ARTICLE XII HOURS OF WORK, OVERTIME, SHIFTS AND HOLIDAYS 27<br />

ARTICLE XIII APPRENTICES 30<br />

ARTICLE XIV SAFETY, PROTECTION OF PERSON AND PROPERTY,<br />

JOINT LABOR/MANAGEMENT SAFETY COMMITTEE 31<br />

ARTICLE XV NON-DISCRIMINATION 33<br />

ARTICLE XVI TRAVEL AND SUBSISTENCE 34<br />

ARTICLE XVII WORKING CONDITIONS 35<br />

ARTICLE XVIII SAVINGS AND SEPARABILITY 35<br />

ARTICLE XIX DURATION OF THE AGREEMENT 36<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

1


SIDE LETTERS AND OTHER AGREEMENTS<br />

Appendix A. Agreed to Letter of Assent<br />

Appendix B. Letter of Understanding to Sloan from Luboviski regarding Union<br />

Initiation Fees dated February 28, 2000<br />

Appendix C. Letter of Understanding to Luboviski from Sloan regarding<br />

Superintendents' Contributions dated February 28, 2000<br />

Appendix D. Letter of Understanding to Doser from Sloan regarding Inspectors dated<br />

February 28, 2000<br />

Appendix E. Letter of Understanding to Word from Sloan regarding Prefabrication<br />

dated February 28, 2000<br />

Appendix F. Letter of Understanding to Blevins from Sloan regarding Prefabrication<br />

dated February 28, 2000<br />

Appendix G. Letter of Understanding to Luboviski from Sloan regarding Small<br />

Business Utilization Program dated February 28, 2000<br />

Appendix H. Letter of Understanding to Luboviski from Sloan regarding Workers’<br />

Compensation dated February 28, 2000<br />

Appendix I. Letter of Understanding to Luboviski from Sloan regarding Tenant<br />

Improvements dated February 28, 2000<br />

Appendix J. Letter of Understanding to Luboviski from Sloan regarding Hiring Hall<br />

Procedures dated February 28, 2000<br />

Appendix K. Draft Letter of Understanding to Luboviski from the Port of Oakland<br />

regarding Fringe Benefit Contribution Delinquencies<br />

Appendix L. Uniform Substance Abuse Prevention Policy<br />

Appendix M. Plan for the Settlement of Jurisdictional Disputes in the <strong>Construction</strong><br />

Industry Including Procedural Rules and Regulations (on file with<br />

Davillier-Sloan, Inc./Parson Constructors, Inc.)<br />

Schedule A Agreements (on file with Davillier-Sloan, Inc./Parson Constructors, Inc.)<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

2


PORT OF OAKLAND MARITIME AND AVIATION<br />

PROJECT LABOR AGREEMENT<br />

Davillier-Sloan Inc./Parsons Constructors, Inc., their successors or assigns (hereinafter<br />

"DSI/PCI" or "Project Contractor"), for and on behalf of themselves and the Port of Oakland,<br />

enter into this Project Labor Agreement (hereinafter the "Agreement") with the Building and<br />

<strong>Construction</strong> Trades Department, AFL-CIO (hereinafter the "Department"), its affiliated National<br />

and International Unions that become signatory to the Agreement, the Building and <strong>Construction</strong><br />

Trades Council of Alameda County and the Local Unions or Councils that become signatory to<br />

the Agreement (collectively referred to as "Unions") The Agreement, once adopted by the Parties<br />

and the Board of Port Commissioners of the Port of Oakland, will cover all construction,<br />

demolition, modification, alteration and repair work covered by the Scope of the Agreement that<br />

is owned and contracted by the Port of Oakland (hereinafter the "Port" or the "Owner").<br />

The Port seeks project stability and the economic savings that flow from the provisions of<br />

the Agreement. And the Port places high priority upon the development of comprehensive<br />

programs for the recruitment, training and employment of historically disadvantaged residents of<br />

the Port's Local Impact Area (LIA, defined as the cities of Alameda, Emeryville, Oakland and<br />

San Leandro), especially from Oakland on the Project. It also seeks to create business<br />

opportunities on the Project for small and disadvantaged companies and contractors in the LIA<br />

business community, especially for those located in Oakland. The Port sought terms and<br />

conditions that advanced those goals and removed obstacles that may have historically limited<br />

the full employment of such local residents or the access of such businesses to the opportunities<br />

available on projects of this kind. The Agreement contains provisions to achieve these important<br />

objectives, and recognizes that when those objectives cannot be met that the Parties will work to<br />

include workers and businesses from the Port's Local Business Area (LBA, defined as Alameda<br />

and Contra Costa counties) as a priority.<br />

For the purposes of the Port’s programs under the Agreement, residency for individuals<br />

shall mean residency for a period of not less than thirty (30) days prior to the date of<br />

dispatch/referral at a place not established or subsidized by a Contractor covered by the<br />

Agreement. Residency for businesses will be established as of the date the Port advertised or<br />

otherwise offered a contract for bid.<br />

The parties to the Agreement understand that if the Port finds the Agreement acceptable,<br />

the Port will include the Agreement in the bid documents, contract specifications and other<br />

contract documents for work covered under the Agreement. Upon award, the prime contractor<br />

and its various subcontractors will become parties to the Agreement. For purposes of covering<br />

such work, the Unions agree that other Contractors may execute the Agreement through<br />

execution of a Letter of Assent binding them and their subcontractors to the Agreement. And,<br />

the Agreement will supersede the Port of Oakland Vision 2000 (1999 Facilities) Project Labor<br />

Agreement for work covered by that agreement that has not been advertised for bid as of the<br />

effective date of this Agreement.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

3


DSI/PCI shall monitor and administer the compliance with the Agreement by all<br />

Contractors.<br />

This Agreement uses the term "Contractor" and specifies the rights and obligations of<br />

each such Contractor as if already parties to this Agreement. The term "Contractor" (or<br />

"Contractors") includes all construction contractors and subcontractors of whatever tier that are<br />

engaged in work on the construction site within the scope of this Agreement, including DSI/PCI<br />

when it performs construction work within the scope of this Agreement.<br />

The Unions, DSI/PCI and all Contractors agree to abide by the terms and conditions<br />

contained in the Agreement, including the listed Appendices and the referenced Schedule A<br />

agreements. Taken together they constitute the complete understanding of the Parties. No<br />

Contractor is required to sign any other agreement with a signatory union as a condition of<br />

performing work within the scope of the Agreement. No practice, understanding or agreement<br />

between a Contractor and a Union party which is not specifically set forth in this Agreement will<br />

be binding on any other party unless endorsed in writing by DSI/PCI.<br />

The Unions agree that any Contractor successfully bidding for covered work has a right to<br />

and must become a signatory to the Agreement without regard to whether that successful bidder<br />

performs work at other sites on either a union or a non-union basis, and without regard to<br />

whether employees of such bidder are or are not members of a union. A signatory Contractor<br />

will only be subject to the Agreement for work defined in this Agreement. The Unions hereby<br />

pledge to work cooperatively with any Contractor awarded work covered by this Agreement,<br />

despite any other dispute the Unions may have with that Contractor over, for example, trust or<br />

benefit payments that arose on non-covered work. In consideration of the Unions' waiver of their<br />

right to withhold labor from a Contractor delinquent in the payment of Trust Fund contributions,<br />

should a Contractor performing work on this Project be delinquent in the payment of Trust Fund<br />

contributions required under this Agreement with respect to employees represented by the Union,<br />

the Union may request, pursuant to the conditions and prerequisites contained in the attached<br />

letter of understanding between the Port and the Unions, that the Owner issue joint checks<br />

payable to the Contractor and the appropriate employee benefit Trust Fund(s) until such<br />

delinquencies are satisfied. It is agreed, however, with respect to contractors delinquent in trust<br />

or benefit contribution payments, that nothing in this Agreement shall affect normal contract<br />

remedies available under the local collective bargaining agreements against general contractors<br />

or upper-tier subcontractors signatory to those agreements for recovery of subcontractor<br />

delinquencies.<br />

The Unions recognize that the Port, at its sole discretion, has the right to contract for<br />

work through its Non-Discrimination and Small Local Business Utilization Program as set out in<br />

the letter of understanding re: the small business utilization program attached hereto. The Unions<br />

pledge to work cooperatively with the Contractors awarded work under that program in order to<br />

aid the Port in its effort to increase capacity among historically disadvantaged businesses within<br />

its Local Impact Area.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

4


ARTICLE I<br />

PURPOSE<br />

The Port of Oakland’s Maritime Division Capital Improvement Program, including its<br />

urgent Vision 2000 Project, is a multi-year program, currently estimated at in excess of<br />

$640,000,000. The timely and successful completion of the Vision 2000 Project, and<br />

complementary elements of its total Maritime Capital Improvement Program is critical to the<br />

Port. Otherwise, the Port cannot meet the shipping requirements of its shipping company<br />

tenants, the Oakland and San Francisco Bay Area community, the region's industries and<br />

businesses and the Nation's international commerce. The Vision 2000 Project Maritime program<br />

will significantly expand the capacity of the Port's maritime facilities through the development of<br />

new berths and yards and the construction of a highly efficient Joint Intermodal Terminal for<br />

increasing the efficiency of ship-to-rail transfer of international container traffic. This physical<br />

expansion will more than double the size of the Port's maritime facilities and will require a highly<br />

integrated, efficient, cost-effective and time-sensitive construction endeavor to succeed on the<br />

critical time path that has been identified for the needs of the industry and the Nation's growing<br />

international commerce. Timely and efficient execution of the Project is necessary to avoid<br />

severe disruption to the Port's maritime operations. In addition, bringing the other Maritime<br />

modernization and realignment programs on line promptly is a highly complementary element of<br />

the Port’s strategy to provide a state of the art intermodal container facility to its maritime tenants<br />

and partners. Failure to execute this overall program in an efficient and timely manner will cause<br />

severe disruption to the Port's operations would dramatically reduce the competitiveness of the<br />

Port's maritime operations. The consequences of such an outcome would send profound adverse<br />

reverberations throughout the local, state and national economies and be very detrimental to the<br />

Port.<br />

The Aviation Development Program (ADP) is a multi-year program, currently estimated<br />

at in excess of $665,000,000, to expand the Port’s international airport and general aviation<br />

facilities. The timely and successful completion of the ADP is critical to the Port. Otherwise, it<br />

cannot meet the operational requirements of its tenants or furnish the necessary capacity for air<br />

service to the Oakland and San Francisco Bay Area community and the region’s airlines,<br />

industries, businesses and the general aviation community. Completion of the ADP will enhance<br />

regional aviation efficiency and public safety, reduce traffic congestion and improve<br />

environmental quality of life for the region. The ADP will expand the capacity of the Port’s<br />

aviation facilities through the development of new terminal, runway, apron, parking, roadway<br />

and other facilities. The physical expansion will significantly increase the capacity of the airport<br />

and will require a highly integrated, efficient, cost effective and time sensitive construction<br />

endeavor to succeed on the critical time path that has been identified for the needs of the industry<br />

and to minimize disruption to on-going operations. Timely and efficient execution of the ADP is<br />

necessary to avoid severe disruption to the Port’s aviation operations and reductions in their<br />

competitiveness, both of which would be very detrimental to the Port.<br />

For purposes of this Agreement, these elements of work, and major maintenance work of<br />

the Port’s Maritime and Aviation Divisions, will be collectively known as the Project.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

5


In order to accomplish the Project successfully, the Port must ensure that the Contractors<br />

that execute the construction projects have available to them a highly trained, skilled and<br />

effective workforce and that the work performed will not be subject to major disruption. In<br />

addition, the Port seeks to ensure that the construction is undertaken with the greatest efficiencies<br />

in integrating the work of various crafts and trades. And it seeks to establish a mechanism that<br />

will quickly resolve, without disruption in work, disputes between Contractors and Unions or<br />

among Unions.<br />

In recognition of the special needs of the Project and to maintain a spirit of harmony,<br />

labor-management peace and stability during the term of the Agreement, the Parties agree to<br />

establish effective and binding methods for the settlement of all labor misunderstandings,<br />

disputes or grievances that may arise. And in recognition of such methods and procedures, the<br />

Unions agree not to engage in any strikes, picketing, slow downs or interruption of work and the<br />

Contractor agrees not to engage in any lockout. And the parties agree to cooperate throughout the<br />

term of the Agreement to develop methods to reduce Port construction and project administrative<br />

costs.<br />

The Parties commit to provide open access to bidding opportunities for all contractors<br />

and to assure that an adequate supply of craft workers possessing the requisite skills and training<br />

to perform the construction in order to provide the Port a project of the highest quality.<br />

ARTICLE II<br />

SCOPE OF AGREEMENT<br />

This Agreement, hereinafter designated as “The Project Labor Agreement” or “Agreement” shall<br />

apply to all on-site construction, modifications, alterations, repair and demolition performed by<br />

those contractors of whatever tier that are awarded contracts by the Port for such work, which<br />

may include DSI/PCI, as is described in Section 1 (a) of this Article.<br />

It is understood by the parties that the Owner may at any time and at its sole discretion<br />

determine to build segments of the Project under this Agreement not currently proposed, or to<br />

modify or not to build any one or more of the particular segments proposed to be covered. If<br />

segments are added to the Project scope, they would be automatically covered by this Agreement.<br />

Section 1. (a) The projects covered by the Agreement include the following elements<br />

contained in the current “PORT OF OAKLAND 5-YEAR CAPITAL IMPROVEMENT<br />

PROGRAM” for the Aviation and Maritime Divisions, including major maintenance:<br />

Maritime Division Program:<br />

Vision 2000 (1999 Facilities) Project Labor Agreement: For those projects set out in<br />

the Vision 2000 (1999) Facilities Project Labor Agreement that have not yet been<br />

advertised for bid prior to the effective date of this Agreement, those projects shall<br />

be included in coverage of this Agreement.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

6


Vision 2000 additional facilities:<br />

<strong>Construction</strong> of channel for Berths 57/58 Wharf,<br />

fill, demolition, gates and yard; construction of Berth 59 channel, bank, berth and<br />

yard behind “Berth 59”; expansion of Knight RR yard; wharf and channel<br />

modifications, embankment; related work including mitigation for historic<br />

structures, traffic and water quality associated with Vision 2000 projects;<br />

construction of new road; Joint Intermodal Terminal Phase 2; and construction of<br />

Middle Harbor Park.<br />

Other Maritime Division expansion and modernization:<br />

Those projects, known or<br />

currently unknown, for which the estimated cost exceeds $50,000 that appear on the<br />

Capital Improvement Program list for the Maritime Division and have been<br />

advertised for bid, invitations to bid have been made, or solicitation for proposals<br />

from contractors or sub-contractors have been issued on or before December 31,<br />

2004.<br />

The Aviation Development Program:<br />

Terminal expansion:<br />

Expansion of both existing air passenger terminals by up to<br />

750,000 gross square feet. Terminal expansion will provide 12 additional aircraft<br />

parking and loading gates, as well as new concourse, circulation and waiting areas,<br />

and new passenger service facilities (e.g., ticketing, baggage claim).<br />

Landside Access:<br />

<strong>Construction</strong> of the Airport Roadway Project; a six-story parking<br />

garage; realignment, widening, and double-decking of the Airport Drive terminal<br />

loop; and relocation of existing parking and rental car facilities displaced by<br />

construction of other project components, as well as construction of additional<br />

permanent parking and rental car facilities.<br />

Airline and Airport Support: <strong>Construction</strong> of a building of up to 15,000 gross square<br />

feet to expand existing MOIA in-flight provisioning capabilities; consolidation of<br />

existing ground vehicle equipment service facilities (fueling, service, and storage) at<br />

a single site; relocation of the existing MOIA jet-fuel dispensing facility; and<br />

expansion of the existing United Airlines maintenance base.<br />

Other Aviation Division expansion and modernization:<br />

Those projects, known or<br />

currently unknown, for which the estimated cost exceeds $50,000 that appear on the<br />

Capital Improvement Program list for the Aviation Division and that have been<br />

advertised for bid, invitations to bid have been made, or solicitation for proposals<br />

from contractors or sub-contractors have been issued on or before December 31,<br />

2004.<br />

(b) Port Work (Notice): Immediately upon determining which company is the<br />

apparent low bidder for any work on the Project, and not later than 48 hours after<br />

such determination, the Port shall notify the Building Trades Council of the<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

7


identity of the apparent low bidder and the next two apparent low bidders for all<br />

such work. The Port shall notify the Building Trades council no later than 48 hours<br />

after awarding contracts for work to be performed on the Project of the identity of<br />

the work in question and the Contractor to whom such contract was awarded. The<br />

Port shall notify the Building Trades Council no later than 24 hours after issuing a<br />

notice to proceed to any contractor that such notice has issued and shall provide the<br />

Buildings Trades Council with a copy of such notice to proceed.<br />

(c) Tenant Work (Notice): The Port shall notify the Building Trades Council of the<br />

details of all construction work to be performed by tenants on leased property of the<br />

Port within 48 hours of the tenant’s notification to the Port of the contemplated<br />

work, unless the work is to be performed in less than 48 hours, in which case the<br />

Port shall immediately notify the Building Trades council that the tenant is<br />

commencing work.<br />

Section 2. Items specifically excluded from the scope of this Agreement include the following:<br />

(a) Work of non-manual employees, including but not limited to, superintendents,<br />

supervisors above the level of General Foreman, staff engineers, quality control and<br />

quality assurance personnel, timekeepers, mail carriers, clerks, office workers,<br />

including messengers, safety personnel, emergency medical and first aid<br />

technicians, and other professional, engineering, administrative, community<br />

relations or public affairs, environmental compliance, supervisory and management<br />

employees.<br />

(b) Equipment and machinery owned or controlled and operated by the Port or<br />

railroad, shipping lines, airlines, concessionaires or stevedoring companies, except<br />

where such equipment is being operated to perform work on the Project and covered<br />

by this Agreement.<br />

(c) All employees of design teams or any other consultant of the Port for,<br />

architectural/engineering design services and other professional services not<br />

expressly covered by the Agreement.<br />

(d) Any work performed on or near or leading to or onto the site of work covered by<br />

this Agreement and undertaken by state, county, city or other governmental bodies,<br />

or their contractors; or by public utilities or their contractors; and/or by the Owner<br />

(for work which is not part of the Scope of this Agreement as defined in Section<br />

1(a) of this Article).<br />

(e) Non-construction support services contracted by the Owner or DSI/PCI in<br />

connection with this Project .<br />

(f) All work by employees of the Port or by railroad or shipping lines, airlines,<br />

concessionaires or stevedoring companies doing business at the Port.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

8


(g) <strong>Construction</strong> work ancillary to the Project but contracted by others. When<br />

DSI/PCI is informed of such construction work, it will notify the Building Trades<br />

Council as soon as possible thereafter, but not later than twenty-four (24) hours<br />

prior to the commencement of such work.<br />

Section 3. (a) The Owner, DSI/PCI, and/or Contractors, as appropriate, have the absolute right<br />

to award contracts or subcontracts on this Project notwithstanding the existence or<br />

non-existence of any collective bargaining agreements between the prospective<br />

Contractor and any Union party, and provided that such Contractor is willing, ready<br />

and able to comply with this Project Labor Agreement and shall execute a Letter of<br />

Assent (in the form attached as Appendix A), should such Contractor be awarded<br />

work covered by this Agreement.<br />

(b) It is agreed that all subcontractors of a Contractor, of whatever tier, who have<br />

been awarded contracts for work covered by this Agreement on or after the effective<br />

date of this Agreement shall be required to accept and to be bound by the terms and<br />

conditions of this Project Labor Agreement, and shall evidence their acceptance by<br />

the execution of a Letter of Assent provided to the Contractor by DSI/PCI, prior to<br />

the commencement of work. A copy of the Letter of Assent executed by the<br />

Contractor shall be immediately transmitted to the Union(s) prior to the dispatch of<br />

employees to the job site.<br />

Section 4. (a) The provisions of this Project Labor Agreement (including the Schedule As,<br />

which are the local Collective Bargaining Agreements between bona fide contractor<br />

groups or representatives and the signatory Unions) shall apply to the work covered<br />

by this Agreement, notwithstanding the provisions of any other local, area and/or<br />

National Agreements which may conflict with or differ from the terms of this<br />

Agreement. Notwithstanding the foregoing, the Elevator Constructors' National<br />

Agreement shall be applied to Qualifying Work falling within the jurisdiction of the<br />

Elevator Constructors, except that Articles VIII, IX and X of this Agreement shall<br />

prevail and be applied to such work. DSI/PCI and each local union shall agree upon<br />

the local collective bargaining agreement to be designated as the applicable<br />

Schedule A for work covered by this Agreement. Where a subject covered by the<br />

provisions of this Agreement is also covered by a Schedule A, the provisions of this<br />

Agreement shall prevail. Where a subject is covered by the provisions of a Schedule<br />

A and is not covered by this Agreement, the provisions of the Schedule A shall<br />

prevail.<br />

(b) Any dispute as to the applicable source between this Agreement and any<br />

Schedule A for determining the wages, hours and working conditions of employees<br />

on the Project shall be resolved by Gerald McKay, under the procedures established<br />

in Article IX. It is understood that this Agreement, together with the referenced<br />

Schedule As, constitutes a self-contained, stand-alone agreement and that, by virtue<br />

of having become bound to this Project Labor Agreement, the Contractor will not be<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

9


obligated to sign any other local, area or national agreement as a condition of<br />

performing work within the scope of this Agreement.<br />

Section 5. This Agreement shall only be binding upon the signatory parties hereto and shall not<br />

apply to the parents, affiliates, subsidiaries, or other ventures of any such party.<br />

Nothing in this Section shall be construed to limit or prevent the Unions or fringe<br />

benefit trust funds from asserting or enforcing legal rights to collect delinquent<br />

contributions from Contractors signatory to this Agreement or their related entities.<br />

Section 6. This Agreement shall be limited to the on-site construction work within the scope of<br />

this Agreement, as set forth in Section 1 of this Article, for which bids have been<br />

advertised, invitations to bid have been made, or solicitations for proposals from<br />

contractors or subcontractors have been issued on and after the effective date of this<br />

Agreement, including, specifically, site preparation and related demolition and<br />

deconstruction work. Nothing contained herein shall be construed to prohibit,<br />

restrict, or interfere with the performance of any other operation, work or function<br />

awarded to any contractor before the effective date of this Agreement or which may<br />

be performed by the Owner for its own account on the property or in and around the<br />

construction site.<br />

Section 7. It is understood that the liability of the Contractor and the liability of the separate<br />

Unions under this Agreement shall be several and not joint. The Unions agree that<br />

this Agreement does not have the effect of creating any joint employment status<br />

between or among the Owner or DSI/PCI and/or any Contractor, except in a case<br />

when DSI/PCI terminates or directs the termination of the employee of a Contractor.<br />

Section 8. None of the provisions of this Agreement shall be construed to prohibit or restrict<br />

the Port or its employees from performing work not covered by this Agreement on<br />

or around the construction site. As areas of covered work are accepted by the<br />

Owner, the Agreement shall have no further force or effect on such items or areas<br />

except where the Contractor is directed by the Owner to engage in repairs or punch<br />

list modifications.<br />

Section 9. It is understood that the Owner, at its sole option, may terminate, delay or suspend<br />

any and all portions of the covered work at any time.<br />

ARTICLE III<br />

SOCIAL JUSTICE COMMITTEE<br />

The Parties have agreed to various provisions of the Agreement to achieve the inclusion<br />

of historically disadvantaged businesses and individuals in the contracting and employment<br />

opportunities created by the covered work. In order to implement and monitor the progress of<br />

these social justice provisions, the Port and the Unions, in recognition of their mutual<br />

commitment to and the partnership they have established to achieve those goals, shall form a<br />

Social Justice Committee. The Social Justice Committee will serve as the central forum for<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

10


epresentatives of all interested or affected parties to exchange information and ideas and to<br />

advise the Port staff and DSI/PCI concerning the operation and results of the Port Social Justice<br />

Program and the ongoing role of this Project Labor Agreement as an integral component of the<br />

Port's program. As part of these responsibilities, the Committee will assess the obstacles to<br />

success of achieving inclusion of disadvantaged workers in the construction opportunities and<br />

shall make recommendations for a program to overcome some of those obstacles.<br />

Section 1. Membership and organization<br />

(a) The Port shall appoint representatives of all interested segments of the<br />

community to a Social Justice Committee, which will include local, minority and<br />

female business organizations, community-based organizations, the Unions<br />

signatory hereto, DSI/PCI and Contractors participating under this Agreement. The<br />

Port shall seek the advice of the Social Justice Committee in considering the<br />

appointment of subsequent members.<br />

(b) The Committee will establish its rules of procedure.<br />

(c) DSI/PCI, or some other person or entity selected by the Port will chair the<br />

Committee.<br />

Section 2. Meetings<br />

(a) The Committee will meet monthly or, more frequently at the call of the Chair.<br />

(b) DSI/PCI will establish agenda topics with input from the Committee and send<br />

notices of meetings with the agenda in advance of the meetings.<br />

(c) The meetings will receive reports and consider work progress and practices,<br />

disadvantaged business utilization, pre-apprentice recruitment, training and referral,<br />

apprentice development and utilization, and other issues of concern to the<br />

Committee.<br />

(d) DSI/PCI and the Contractors shall report on monthly progress on these issues<br />

and provide ongoing workforce projections for their work.<br />

Section 3. Relation to the Social Justice Subcommittee<br />

(a) The Committee has the right to refer to the Social Justice Subcommittee of the<br />

Joint Administrative Committee concerns about a Party's compliance with the<br />

Agreement's provisions relating to the utilization of LIA residents and businesses on<br />

the Project.<br />

Section 4. Funding<br />

(b) The Committee shall make recommendations to the Social Justice<br />

Subcommittee established in Article IV on elements of a Social Justice<br />

Program.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

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(a) Reasonable costs of the Social Justice Program shall be borne in partnership<br />

between the Port and industry (labor/management).<br />

(b) Industry shall pay its share from existing industry contract administration or<br />

similar trust funds as referenced in Article XI, Section 3.<br />

(c) Any expenditure in behalf of the Social Justice Program from funds received<br />

for those purposes under this Agreement shall be made only upon a vote of the<br />

Social Justice Subcommittee, with the concurrence of the Joint Administrative<br />

Committee, both of which are established in Article IV of this Agreement.<br />

Section 5. Actions by the Committee<br />

Any action taken by the Committee will not be deemed official until it has been<br />

ratified by the Social Justice Subcommittee.<br />

ARTICLE IV<br />

LABOR/MANAGEMENT COOPERATION<br />

JOINT ADMINISTRATIVE COMMITTEE<br />

Section 1. The parties to this Agreement recognize the necessity for cooperation and<br />

communication between Labor and Management, the elimination of disputes and<br />

misunderstandings between the parties. To this end, a representative of DSI/PCI<br />

will meet monthly with the representatives of the signatory Building Trades Unions<br />

to promote harmonious and stable labor/management relations on this Project, and<br />

to insure effective and constructive communications between the labor and<br />

management parties. The date and time of this meeting will be determined by the<br />

parties and will be open to all representatives of Contractors signatory to this<br />

agreement. The meetings will be held at the offices of the Alameda County<br />

Building & <strong>Construction</strong> Trades Council.<br />

At this meeting, the DSI/PCI representative will give a report on the safety and<br />

progress of on-going contracts and any outstanding issues pertaining to this Project,<br />

and will entertain questions and discuss labor relations matters of mutual interest<br />

affecting the work and administration of the Agreement.<br />

Section 2. A Project Labor Agreement Joint Administrative Committee will be formed<br />

consisting of five (5) Union representatives selected by the Unions and five (5)<br />

Contractor representatives selected by DSI/PCI. The Committee shall be jointly<br />

chaired by a representative of DSI/PCI and a representative of the Unions appointed<br />

by the Building and <strong>Construction</strong> Trades Council of Alameda County. The purpose<br />

of the Committee will be to resolve disputes or misunderstandings and to review,<br />

and, if it agrees, to concur in the disposition of funds allocated to the Social Justice<br />

Program.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

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The Committee shall meet at the call of the Joint Chairs of the monthly<br />

Labor/Management meeting to discuss any labor/management problems that may<br />

arise or any other matters consistent with this Agreement. DSI/PCI shall be<br />

responsible for the scheduling of the meetings, the preparation of the agenda topics<br />

for the meeting with input from the Unions and Contractors. Notice of the date,<br />

time and place of the meeting shall be given to the Committee members at least<br />

three (3) days prior to the meeting. In an emergency, a meeting of the Committee<br />

may be held within forty-eight (48) hours at the request of any member, Union or<br />

Contractor.<br />

The Unions and the Contractors each agree to notify the other party upon discovery<br />

of any potential violation of this Agreement or practices that might lead to a<br />

misunderstanding or dispute between the parties. Any agreement or resolution<br />

reached pursuant to this paragraph shall not supersede, alter, modify, amend, add to<br />

or subtract from this Agreement.<br />

All parties signatory to this Agreement acknowledge the importance of attendance<br />

and active support of the Joint Administrative Committee and agree to participate in<br />

the meetings as their responsibility that may be required on the Project.<br />

Section 3 (a) The Parties to this Agreement shall establish a standing Subcommittee on Social<br />

Justice to this Joint Administrative Committee which shall be comprised of<br />

representatives of the Unions, DSI/PCI, Contractors and Community-based<br />

organizations located in the LIA and selected by the Port, in consultation with the<br />

Social Justice Committee, and mutually accepted by DSI/PCI and the Unions. The<br />

Subcommittee on Social Justice will be comprised of four (4) representatives of the<br />

community one of which will be primarily involved in preparatory training for<br />

prospective construction applicants, three (3) representatives from the Unions, three<br />

(3) contractor representatives, one (1) representative from DSI/PCI and one (1)<br />

representative from the Building Trades Council. Except for DSI/PCI and the<br />

representative for the Building Trades Council, the other members of the<br />

Subcommittee will serve for two years, except that half of them will serve initial<br />

terms of only one year, which terms shall be established by lot, and the terms will<br />

be two Community terms of two years and two of one year each, one Contractor<br />

term of two years and two of one year each, and one Union term of two years and<br />

two terms of one year each. The subcommittee's purpose shall be to promote and<br />

support on an ongoing basis the utilization on this Project, to the maximum extent<br />

possible, of Oakland-based small and historically disadvantaged businesses and the<br />

training, placement and retention of LIA residents, especially applicants who reside<br />

in Oakland and who are members of groups that have been historically<br />

disadvantaged in construction industry employment opportunities. To that end, it<br />

will administer, with the concurrence of the Joint Administrative Committee, funds<br />

received under Article XI, Section 3, to fund a Social Justice Program.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

13


(b) The Subcommittee shall meet on a regularly scheduled monthly basis or at the<br />

call of DSI/PCI to discuss business, training and job opportunities, disposition of<br />

funds for the Social Justice Program, and any issues concerning alleged noncompliance<br />

with the Agreement’s “social justice provisions” referred to it by the<br />

Social Justice Committee. DSI/PCI shall chair and be responsible for the scheduling<br />

of the meetings and the preparation of the agenda topics with input from the other<br />

Subcommittee members. Timely notice of the location and time of the meetings<br />

shall be given to all Subcommittee members, and the meetings shall be open to<br />

attendance by Social Justice Committee members, except that when the<br />

Subcommittee meets to consider matters involving an individual or a contractor that<br />

may involve personal or proprietary information, such meetings will be closed.<br />

ARTICLE V<br />

UNION RECOGNITION AND EMPLOYMENT<br />

Section 1. The Contractor recognizes the Unions as the sole and exclusive bargaining<br />

representatives of all craft employees within their respective jurisdictions working<br />

on the Project within the scope of this Agreement.<br />

Section 2. The Contractor has the right to determine the competency of all employees, the<br />

number of employees required, subject to the lawful manning provisions of<br />

applicable local collective bargaining agreements (provided that such provisions<br />

will not be recognized if they unduly restrict the productivity or efficiency of the<br />

work and the full utilization of the workforce), and shall have the sole responsibility<br />

for selecting employees to be laid off, consistent with Article VI, Section 3 below.<br />

Section 3. (a) For Local Unions now having a job referral system as contained in Schedule A,<br />

the Contractor agrees to comply with such system and it shall be used exclusively<br />

by such Contractor, except as it may be modified by this Article. Such job referral<br />

system will be operated in a non-discriminatory manner and in full compliance with<br />

federal, state, and local laws and regulations which require equal employment<br />

opportunities and non-discrimination, and referrals shall not be affected by<br />

obligations of union membership or the lack thereof, except that nothing in this<br />

section shall preclude the lawful exercise of rights under the union security clause<br />

as to employees delinquent in their proper dues payments. All of the foregoing<br />

hiring procedures, including related practices affecting apprenticeship and training,<br />

will be operated so as to facilitate the ability of the contractors to meet any and all<br />

equal employment opportunity/affirmative action obligations, and to permit and<br />

facilitate compliance with the Port's Social Justice Program. The Contractor may<br />

reject any referral for any lawful reason, provided the Contractor complies with<br />

Article XII, Section 6(a).<br />

(b) To the extent permitted by law, the Unions will give credit for bona fide,<br />

provable past experience to applicants, including work for non-union contractors<br />

who become signatory to the PLA. The experience and practical knowledge of<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

14


applicants will be reviewed and tested by the applicable Joint Apprenticeship<br />

Training Committee. Applicants will be placed at the appropriate stage of<br />

apprenticeship or at the journey level, as the case may be. Final decisions will be the<br />

responsibility of the applicable Joint Apprenticeship Training Committee, subject to<br />

final review by the California Division of Apprenticeship Standards.<br />

(c) From time to time or as requested, the appropriate Joint Apprenticeship<br />

Coordinator(s) will make progress reports on the number and disposition of<br />

applicants to the Social Justice Committee.<br />

(d) The Port and the unions agree to establish one or more centers to facilitate the<br />

entry into and retention of Local Impact Area residents interested in careers in the<br />

building and construction trades. The center(s) will be known as "Community<br />

Resource Centers". The center(s) will serve as a resource for preliminary<br />

orientation; assessment of construction aptitude; referral to pre-apprenticeship and<br />

apprenticeship programs or hiring halls; needs assessment; counseling and<br />

mentoring; support network for women; employment opportunities and other needs<br />

as identified for prospective workers.<br />

(e) The Unions agree to coordinate with the "Community Resource Centers"<br />

established in subsection (d) above to create and maintain an integrated database of<br />

hiring list members from the LIA and LBA, and agree that such local union out-ofwork-list<br />

registrants may use the Community Resource Center(s) as a facility from<br />

which they may be referred for work covered under this Agreement, consistent with<br />

normal union hiring hall procedures. Further, the Parties agree, that a Contractor<br />

may use the Community Resource Center(s) as a resource for identifying LIA/LBA<br />

local union out-of-work-list registrants who could be made subject to name call for<br />

the purpose of meeting the LIA/LBA hiring goals. A Contractor will contact the<br />

applicable Union dispatcher to request a name-call worker, and the Union will agree<br />

to dispatch such a worker from the Union hall consistent with normal union hiring<br />

hall procedures. The Community Resource Center(s) will provide the necessary<br />

confirmation to the Union dispatcher that the worker has received and accepted the<br />

dispatch and will also provide confirmation to the Contractor. Unions that maintain<br />

dispatch facilities within the Port LIA, or which dispatch by telephone to the job,<br />

will not be required to utilize this provision for dispatch of workers.<br />

Section 4. In the event that Local Unions are unable to fill any request for employees within<br />

forty-eight (48) hours after such request is made by the Contractor (Saturdays,<br />

Sundays, and holidays excepted), the Contractor may employ applicants from any<br />

other available source, including community-based organizations in the LIA. The<br />

Contractor shall inform the Union and DSI/PCI of the name and social security<br />

number of any applicants hired from other sources and shall refer the applicant to<br />

the Local Union for dispatch to the Project.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

15


Section 5. Except as required by law, the Local Unions shall not knowingly refer an employee<br />

currently employed by any Contractor working under this Agreement to any other<br />

Contractor.<br />

Section 6. The parties agree to a goal that residents of the Port's Local Impact Area defined as<br />

Alameda, Emeryville, Oakland and San Leandro) will perform fifty percent (50%)<br />

of all hours worked, on a craft-by-craft basis but, that if sufficient and qualified<br />

workers from the Local Impact Area are not available to achieve this goal, then<br />

residents of the Port's Local Business Area (defined as Alameda County and Contra<br />

Costa County) may be utilized. The Contractor shall make good faith efforts to<br />

reach this goal through the utilization of normal hiring hall procedures listed in the<br />

Schedule A agreements and the resources of the "Community Resource Centers" set<br />

out in Section 3 of this Article. Sanctions may be imposed for failure to meet the<br />

goals or demonstrate "good faith" effort to do so. In cases of alleged<br />

noncompliance, the issue may be referred by the Social Justice Committee to the<br />

Social Justice Subcommittee of the Labor/Management Cooperation Joint<br />

Administrative Committee for resolution. If a majority of the Subcommittee can<br />

make no resolution, the issue may then be referred by the Social Justice<br />

Subcommittee to Step 3 of the grievance procedure of Article IX for submission to<br />

an arbitrator for a final and binding determination. For purposes of resolution of<br />

any dispute arising under this Section, the Port shall be considered a party-ininterest<br />

with full right of participation in the arbitration proceeding.<br />

Section 7. In the event that a signatory Local Union does not have a job referral system as set<br />

forth in Section 3 above, the Contractor shall give the Union equal opportunity to<br />

refer applicants. The Contractor shall notify the Union of employees hired from any<br />

source other than referral by the Union.<br />

Section 8. The Unions will cooperate with the Port, the City of Oakland and other LIA<br />

communities, the Contractors and DSI/PCI in conducting outreach activities to<br />

recruit and refer local resident applicants to apprenticeship programs or on-the-job<br />

employment positions for which they are qualified or qualifiable. Working with the<br />

Joint Administrative Committee's Subcommittee on Social Justice, the Unions will,<br />

after their out-of-work lists are exhausted, use Community-based organizations (to<br />

be identified by the Port of Oakland/Community Social Justice Committee) or<br />

State-approved apprenticeship or training programs as a "First Source" for hiring<br />

qualified or qualifiable local residents, especially applicants from groups that have<br />

been historically disadvantaged in construction industry employment opportunities,<br />

before recruiting from other union locals not signatory to this Agreement.<br />

Section 9. No employee covered by this Agreement can be required to join any Union as a<br />

condition of being first employed on the Project; provided, however, that an<br />

employee who is a member of the referring union at the time of the referral shall<br />

maintain that membership while employed under the Agreement. All employees<br />

shall, however, comply with the union security provision of the applicable Schedule<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

16


A Agreement for the period during which they are performing on-site Project work,<br />

except as modified by this Agreement including the attached letter of understanding.<br />

The Contractor agrees to deduct initiation fees, union dues or representation fees<br />

from the pay of any employee who executes a voluntary authorization for such<br />

deductions and to remit the dues and fees to the applicable Union or Council.<br />

Section 10. The Parties recognize the Owner’s commitment to provide opportunities to<br />

participate on the Project to emerging business enterprises as well as other<br />

enterprises that may not have previously had a relationship with the Unions<br />

signatory to this Agreement. To ensure that such enterprises will have an<br />

opportunity to employ their “core” employees on this Project, the parties agree that<br />

in those situations where a Contractor not a party to a current collective bargaining<br />

agreement with the signatory Union having jurisdiction over the affected work is a<br />

successful bidder, the Contractor may request by name, and the local will honor,<br />

referral of persons who have applied to the local union for Project work and who<br />

demonstrate the following qualifications:<br />

(1) possess any license required by state or federal law for the Project work to<br />

be performed;<br />

(2) have worked a total of at least one thousand (1,000) hours in the<br />

construction craft during the prior three (3) years;<br />

(3) were on the Contractor’s active payroll for at least sixty (60) out of the onehundred<br />

eighty (180) calendar days prior to the contract award; and<br />

(4) have the ability to perform safely the basic functions of the applicable trade.<br />

The Union will refer to such Contractor one journeyman employee from the hiring<br />

hall out-of-work list for the affected trade or craft, and will then refer one of such<br />

Contractor’s “core” employees as a journeyman and shall repeat the process, one<br />

and one, until such Contractor’s crew requirements are met or until such Contractor<br />

has hired ten (10) “core” employees, whichever occurs first. Thereafter, all<br />

additional employees in the affected trade or craft shall be hired exclusively from<br />

the hiring hall out-of-work list(s). For the duration of the Contractor’s work the<br />

ratio shall be maintained and when the Contractor’s workforce is reduced,<br />

employees shall be reduced in the same ratio of core employees to hiring hall<br />

referrals as was applied in the initial hiring.<br />

Section 11. Except as provided in Article VI, Section 3, individual seniority will not be<br />

recognized or applied to employees working on the Project.<br />

Section 12. The selection of craft foremen and/or general foremen and the number of foremen<br />

required shall be entirely the responsibility of the Contractor.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

17


ARTICLE VI<br />

UNION REPRESENTATION AND STEWARDS<br />

Section 1. Authorized representatives of the Union shall have access to the Project, provided<br />

that such representatives fully comply with posted visitor, security and safety rules<br />

and the environmental compliance requirements of the Project. It is understood that<br />

because of the geographical scope of the Project, and the type of work being<br />

undertaken on the Project site, visitors may be limited to certain times, or areas, or<br />

to being accompanied at all times while on the Project site; with this in mind,<br />

however, the Contractor recognizes the right of access set forth in this Section and<br />

such access will not be unreasonably withheld from an authorized representative of<br />

the Union.<br />

Section 2. (a) Each signatory Local Union shall have the right to designate a working<br />

journeyman as a steward for each shift, and shall notify the Contractor in writing of<br />

the identity of the designated steward or stewards prior to the assumption of such<br />

person's duties as steward. Such designated steward or stewards shall not exercise<br />

any supervisory functions. There will be no non-working stewards. Stewards will<br />

receive the regular rate of pay for their respective crafts.<br />

(b) In addition to his work as an employee, the steward shall have the right to<br />

receive, but not solicit, complaints or grievances and to discuss and assist in the<br />

adjustment of the same with the employee's appropriate supervisor. Each steward<br />

shall be concerned with the employees of the steward's Contractor and if applicable,<br />

subcontractors, and not with the employees of any other Contractor. The Contractor<br />

will not discriminate against the steward in the proper performance of his union<br />

duties.<br />

(c) When a Contractor has multiple, non-contiguous work locations on the site, the<br />

Contractor may request, and the Union shall appoint additional working stewards to<br />

provide independent coverage of one or more such locations. In such cases a<br />

steward may not service more than one work location without the approval of the<br />

Contractor and the Union.<br />

(d) The stewards shall not have the right to determine when overtime shall be<br />

worked or who shall work overtime.<br />

Section 3. The Contractor agrees to notify the appropriate Union forty-eight (48) hours prior to<br />

the layoff of a steward, except in the case of disciplinary discharge for just cause. If<br />

a steward is protected against such layoff by the provisions of any Schedule A, such<br />

provisions shall be recognized to the extent that the steward possesses the necessary<br />

qualifications to perform the work remaining. In any case in which a steward is<br />

discharged or disciplined for just cause, the appropriate Union shall be notified<br />

immediately prior to dismissal or discipline by the Contractor.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

18


Section 4. On work where the personnel of the Port may be working in close proximity to the<br />

construction activities, the Union agrees that the Union representatives, stewards<br />

and individual workers will not interfere with the Port personnel.<br />

ARTICLE VII<br />

MANAGEMENT'S RIGHTS<br />

Section 1. The Contractor retains the full and exclusive authority for the management of its<br />

operations. Except as expressly limited by other provisions of this Agreement, the<br />

Contractor retains the right to direct the workforce, including the hiring, promotion,<br />

transfer, layoff, discipline or discharge for just cause of employees; the selection of<br />

foremen; the assignment and schedule of work; the promulgation of reasonable<br />

work rules; and, the requirement of overtime work, the determination of when it<br />

will be worked and the number and identity of employees engaged in such work. No<br />

rules, customs, or practices that limit or restrict productivity, efficiency or the<br />

individual and/or joint working efforts of employees shall be permitted or observed.<br />

The Contractor may utilize any methods or techniques of construction.<br />

Section 2. There shall be no limitation or restriction by a signatory Union upon a Contractor’s<br />

choice of materials, design or manufacture, nor, upon the full use and utilization of<br />

equipment, machinery, tools, or other labor saving devices. The on-site installation<br />

or application of all items shall be performed by the craft having jurisdiction over<br />

such work; provided, however, it is recognized that installation of specialty items<br />

which may be furnished by the Owner may be performed by employees employed<br />

under this Agreement who may be directed by other personnel in a supervisory role,<br />

or, in limited circumstances requiring special knowledge of the particular item(s),<br />

may be performed by employees of the vendor or other companies where necessary<br />

to protect a manufacturer’s warranty or where the employees working under this<br />

Agreement lack the required skills to perform the work.<br />

Section 3. The use of new technology, equipment, machinery, tools and/or laborsaving devices<br />

and methods of performing work may be initiated by the Contractor from time-totime<br />

during the Project. Consistent with law and safe practices, the Union agrees<br />

that it will not in any way restrict the implementation of such new devices or work<br />

methods. If there is any disagreement between the Contractor and the Union<br />

concerning the manner or implementation of such device or method of work, the<br />

implementation shall proceed as directed by the Contractor, and the Union shall<br />

have the right to grieve and/or arbitrate the dispute as set forth in Article IX of this<br />

Agreement.<br />

ARTICLE VIII<br />

WORK STOPPAGES AND LOCKOUTS<br />

Section 1. There shall be no strikes, sympathy strikes, picketing, work stoppages, slowdowns<br />

or other disruptive activity for any reason (including disputes relating to the<br />

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19


negotiation or renegotiation of the local collective bargaining agreements which<br />

serve as the basis for the Schedule As or disputes directed at non-construction<br />

services companies at the Project site) by the Union(s) or employees at or affecting<br />

the Project site or against any Contractor covered under this Agreement at this<br />

Project site and there shall be no lockout by the Contractor. Failure of any Union or<br />

employee to cross any picket line established by any Union, signatory or nonsignatory<br />

to the Agreement, or by any other organization or individual at the Project<br />

construction site is a violation of this Article.<br />

Section 2. The Contractor may discharge any employee violating Section 1, above, and any<br />

such employee will not be eligible for rehire under this Agreement for a period of<br />

up to 120 days. The Union shall take all steps necessary to obtain immediate<br />

compliance with this Article but shall not be held liable for conduct for which it is<br />

not responsible.<br />

Section 3. (a) If the Contractor contends that any Union has violated this Article, Article X,<br />

Section 4 or Article XIX, Section 3, it will notify in writing the International<br />

President(s) of the Union(s) involved, advising him of the fact, with copies of such<br />

notice to the Local Union(s) involved, to the Building Trades Council and to the<br />

Building and <strong>Construction</strong> Trades Department, and to DSI/PCI. The International<br />

President or Presidents will immediately instruct, order and use the best efforts of<br />

his office to cause the Local Union(s) to cease any violation of this Article. An<br />

International Union complying with this obligation shall not be liable for<br />

unauthorized acts of its Local Union.<br />

(b) If the Union contends that any Contractor has violated this Article, it will notify<br />

the Contractor and DSI/PCI setting forth the facts which the Union contends violate<br />

the Agreement, at least twenty-four (24) hours prior to invoking the procedures of<br />

Section 5. It is agreed by the parties that the term "lockout" for purposes of this<br />

Agreement does not include discharge, termination or layoff of employees by the<br />

Contractor, nor does it include the contractor's decision to terminate or suspend<br />

work on the Project or any portion thereof for any reason, provided the Union is<br />

given thirty (30) days notice. This provision will not affect the contractor's right to<br />

suspend or terminate work on any portion of the Project for operational or special<br />

circumstances.<br />

Section 4. There shall be no strikes, picketing, work stoppages, slowdowns or other disruptive<br />

activity affecting the project site during the term of this Agreement. Any Union or<br />

Local Union which initiates or participates in a work stoppage in violation of this<br />

Article, or which recognizes or supports the work stoppage of another Union or<br />

Local Union which is in violation of this Article, agrees as a remedy for said<br />

violation, to pay liquidated damages in accordance with Section 5(h).<br />

Section 5. Any party, including the Owner, whom the parties agree is a party in interest for<br />

purposes of this Article, or DSI/PCI, may institute the following procedure, in lieu<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

20


of or in addition to any other contractual procedure or any action at law or equity,<br />

when a breach of Section 1, above, Section 4 of Article X, or Section 3 of Article<br />

XIX is alleged:<br />

(a) A party invoking this procedure shall notify Gerald McKay, Esq., who the<br />

parties agree shall be the permanent arbitrator under this procedure. In the event that<br />

the permanent arbitrator is unavailable at any time, he/she shall appoint an alternate.<br />

Invocation of this procedure and notification of the arbitrator on behalf of<br />

Contractor parties shall be made by DSI/PCI. Notice to the arbitrator shall be by the<br />

most expeditious means available, with notices to the party alleged to be in<br />

violation and to the Council if it is a Union alleged to be in violation. For purposes<br />

of this Article, written notice may be given by, facsimile, hand delivery or overnight<br />

mail but will be deemed effective upon receipt.<br />

(b) Upon receipt of said notice, the arbitrator named above or his/her alternate shall<br />

sit and hold a hearing within twenty-four (24) hours if it is contended that the<br />

violation still exists, but not sooner than twenty-four (24) hours after the notice to<br />

the International President(s) required by Section 3, above.<br />

(c) The arbitrator shall notify the parties of the place and time chosen for the<br />

hearing. Said hearing shall be completed in one session, which, with appropriate<br />

recesses at the arbitrator's discretion, shall not exceed twenty-four (24) hours unless<br />

otherwise agreed upon by all parties. A failure of any party or parties to attend said<br />

hearings shall not delay the hearing of evidence or the issuance of any award by the<br />

arbitrator.<br />

(d) The sole issue at the hearing shall be whether or not a violation of Section 1,<br />

above, Section 4 of Article X, or Section 3 of Article XIX, has in fact occurred. The<br />

arbitrator shall have no authority to consider any matter in justification, explanation<br />

or mitigation of such violation or, except as expressly provided by Section 5(h) of<br />

this Article, to award damages, which issue is reserved for court proceedings, if any.<br />

The award shall be issued in writing within three (3) hours after the close of the<br />

hearing, and may be issued without an opinion. If any party desires an opinion, one<br />

shall be issued within fifteen (15) days, but its issuance shall not delay compliance<br />

with, or enforcement of, the Award. The arbitrator may order cessation of the<br />

violation of the Article and other appropriate relief, and such Award shall be served<br />

on all parties by hand or registered mail upon issuance.<br />

(e) Such award shall be final and binding on all parties and may be enforced by any<br />

court of competent jurisdiction upon the filing of this Agreement and all other<br />

relevant documents referred to hereinabove in the following manner. Written notice<br />

of the filing of such enforcement proceedings shall be given to the other party. In<br />

the proceeding to obtain a temporary order enforcing the arbitrator's Award as<br />

issued under Section 5(d) of this Article, all parties waive the right to a hearing and<br />

agree that such proceedings may be ex parte. Such agreement does not waive any<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

21


party's right to participate in a hearing for a final order of enforcement. The court's<br />

order or orders enforcing the arbitrator's award shall be served on all parties by hand<br />

or by delivery to their last known address by registered mail.<br />

(f) Any rights created by statute or law governing arbitration proceedings<br />

inconsistent with the above procedure or which interfere with compliance hereto are<br />

hereby waived by the parties to whom they accrue.<br />

(g) The fees and expenses of the arbitrator shall be equally divided between the<br />

moving party or parties and the party or parties respondent.<br />

(h) If the Arbitrator determines that a violation of Section 1, above, Section 4 of<br />

Article X, or Section 3 of Article XIX, has occurred in accordance with Section 5(d)<br />

above, the Union(s) shall, within eight (8) hours of receipt of the Award, direct all<br />

of the employees they represent on the Project to immediately return to work. If the<br />

trade involved does not return to work by the beginning of the next regularly<br />

scheduled shift following receipt of the Arbitrator’s Award, and the Union(s) has<br />

not complied with Section 2 of this Article, then the Union(s) shall be required to<br />

pay liquidated damages to the Owner in an amount not less than $10,000, or more<br />

than $25,000, at the discretion of the arbitrator, and will be assessed an additional<br />

amount of not less than $10,000 and up to $25,000, at the discretion of the<br />

arbitrator, for each subsequent shift thereafter on which the trade has not returned to<br />

work. If the Arbitrator determines that a lockout has occurred in violation of<br />

Section 1, and the Contractor does not return the locked-out employees to work<br />

within eight (8) hours of the Contractor’s receipt of the Award, then the Contractor<br />

shall be required to pay liquidated damages to the Owner in an amount not less than<br />

$10,000, or more than $25,000, at the discretion of the Arbitrator, and will be<br />

assessed an additional amount of not less than $10,000 and up to $25,000, at the<br />

discretion of the Arbitrator, for each subsequent shift thereafter on which the<br />

employees have not been returned to work. The Arbitrator is empowered to award<br />

back pay to the employees who were locked out. The Arbitrator shall retain<br />

jurisdiction to determine compliance with this section and Section 2 of this Article.<br />

Section 6. Procedures contained in Article IX shall not be applicable to any alleged violation<br />

of this Article, with the single exception that any employee discharged for violation<br />

of Section 1, above, may resort to the procedures of Article IX to determine whether<br />

or not he was engaged in that violation and what remedy should be assessed.<br />

Section 7. DSI/PCI is a party in interest in all proceedings arising under this Article and<br />

Articles IX and X and shall be sent contemporaneous copies of all notifications<br />

required under these articles, and, at its option, may initiate or participate as a full<br />

party in any proceeding initiated under these articles.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

22


ARTICLE IX<br />

DISPUTES AND GRIEVANCES<br />

Section 1. (a) This Agreement is intended to provide close cooperation between management<br />

and labor. DSI/PCI and the Alameda County Building and <strong>Construction</strong> Trades<br />

Council, AFL-CIO, shall each assign a representative to this Project for the purpose<br />

of assisting the Department, the International and Local Unions, together with the<br />

Contractor, to complete the construction of the Project economically, efficiently,<br />

continuously and without interruption, delays or work stoppages.<br />

(b) DSI/PCI, Contractors, Unions, and employees collectively and individually,<br />

realize the importance to all parties of assuring continuous and uninterrupted<br />

performance of the work on the Project, and agree to resolve disputes in accordance<br />

with the arbitration provisions set forth in this Article.<br />

(c) DSI/PCI shall administer the processing of the grievance, including the<br />

scheduling and arrangement of facilities for meetings at Step 2 and above, the<br />

selection of the arbitrator to hear the case and any other administrative matters<br />

necessary to facilitate the timely disposition of the case.<br />

Section 2. Any question arising out of and during the term of this Agreement involving its<br />

interpretation and application (other than trade jurisdictional disputes or alleged<br />

violations of Article VIII, Section 1, or Article X, Section 4) shall be considered a<br />

grievance and subject to resolution under the following procedures:<br />

Step 1. (a) When any employee subject to the provisions of this Agreement feels<br />

aggrieved by a violation of this Agreement, the employee shall, if intending<br />

to grieve the Employee's complaint, give notice of the Employee's grievance<br />

through the Employee's Local Union business representative or job steward<br />

to the work site representative of the involved Contractor. Such notice, to be<br />

timely, shall be given within five (5) working days after the occurrence of<br />

the alleged violation, stating the provision(s) alleged to have been violated.<br />

The business representative of the Local Union or the job steward and the<br />

work site representative of the involved Contractor shall meet and endeavor<br />

to adjust the matter within three (3) working days after timely notice has<br />

been given. If they fail to resolve the matter within the prescribed period, the<br />

grieving party may, within forty-eight (48) hours thereafter, pursue Step 2 of<br />

the grievance procedure provided the grievance is reduced to writing, setting<br />

forth the relevant information concerning the alleged grievance, including a<br />

short description thereof, the date on which the grievance occurred, and the<br />

provision(s) of the Agreement alleged to have been violated. Grievances<br />

and disputes settled at Step 1 shall be non-precedental, except as to the<br />

parties directly involved, unless endorsed in writing by DSI/PCI within five<br />

(5) days after resolution has been reached.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

23


(b) Should the Local Union(s) or DSI/PCI or any other Contractor have a<br />

dispute with the other party and, if after conferring within ten (10) working<br />

days after the disputing party knew or should have known of the facts or<br />

occurrence giving rise to the dispute, a settlement is not reached within three<br />

(3) working days, the dispute shall be reduced to writing and proceed to Step<br />

2 as outlined herein for the adjustment of an employee complaint.<br />

Step 2. The Business Manager of the involved Local Union or the Business<br />

Manager's designee, together with the International Union representative or<br />

the International Union representative's designee of that Union, the site<br />

representative of the involved Contractor, and the labor relations<br />

representative of DSI/PCI shall meet within seven (7) working days of the<br />

referral of the dispute to this second step to arrive at a satisfactory settlement<br />

thereof. If the parties fail to reach an agreement, the dispute may be<br />

appealed in writing in accordance with the provisions of Step 3 within seven<br />

(7) calendar days after the initial meeting at Step 2.<br />

Step 3. (a) If the grievance has been submitted but not resolved under Step 2, either<br />

party may request in writing within seven (7) calendar days after the initial<br />

Step 2 meeting, that the grievance be submitted to an arbitrator designated<br />

from a permanent panel of five (5) arbitrators to this Agreement.<br />

Designation of the arbitrator from the panel to hear any grievance will,<br />

consistent with arbitrator availability by rotation among the panel members<br />

and will be made jointly by DSI/PCI, in consultation with the involved<br />

Contractor, and the representative of the Alameda County Building Trades<br />

Council on behalf of the parties. If the panel has not been agreed upon by<br />

the parties, arbitrator selection shall be made pursuant to the rules of the<br />

American Arbitration Association, which shall also govern the conduct of<br />

the arbitration hearing. The decision of the arbitrator shall be final and<br />

binding on all parties and the fee and expenses of such arbitration shall be<br />

borne equally by the involved Contractor and the involved Union(s).<br />

(b) Failure of the grieving party to adhere to the time limits established<br />

herein shall render the grievance null and void. The time limits established<br />

herein may be extended by oral or written consent of the parties involved at<br />

the particular step where the extension is agreed upon. An oral consent shall<br />

be confirmed in writing by the party to whom it accrues. The arbitrator shall<br />

have the authority to make decisions only on issues presented and shall not<br />

have the authority to change, amend, add to or detract from any of the<br />

provisions of this Agreement.<br />

Section 3. No adjustment or decision may provide retroactivity exceeding sixty (60) days prior<br />

to the date of the filing of a written grievance.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

24


Section 4. Any grievance involving a safety issue shall proceed under an expedited arbitration<br />

procedure and shall not be subject to the step requirements set forth above.<br />

Section 5. DSI/PCI is a party in interest in all proceedings under this Article, and must be<br />

notified by the involved Contractor of all actions at Steps 2 and 3 and shall, upon its<br />

request, be permitted to participate fully in all proceedings at these steps.<br />

ARTICLE X<br />

JURISDICTIONAL DISPUTES<br />

Section 1. Work shall be assigned by the Contractor in accordance with the Plan for the<br />

Settlement of Jurisdictional Disputes in the <strong>Construction</strong> Industry Including<br />

Procedural Rules and Regulations (hereinafter the "Plan" or “The Green Book”, a<br />

copy of which is on file with DSI/PCI), effective June 1, 1984, or any successor<br />

plan, and will be based upon the appropriate agreements of record, decisions of<br />

record and previously provided local written agreements between or among the<br />

Unions. Such assignments will be disclosed by the Contractor at a pre-job<br />

conference called by the Contractor and held in accordance with industry practice,<br />

which pre-job conference will include a representative of DSI/PCI.<br />

Section 2. (a) The parties agree that all jurisdictional disputes over assignment of work will be<br />

settled in accordance with the procedural rules and regulations of the Plan. All<br />

Contractors on this project agree to assign work and be bound to the terms and<br />

conditions of the Plan for the Settlement of Jurisdictional Disputes in the<br />

<strong>Construction</strong> Industry, and all signatory Unions agree that the assignments of the<br />

Contractors shall be followed until the dispute is resolved in accordance with this<br />

section.<br />

(b) Any award or resolution made pursuant to this procedure, shall be final and<br />

binding on the disputing Unions and the involved Contractor under this Agreement<br />

only, and may be enforced in any court of competent jurisdiction in accordance with<br />

the Plan. Such award or resolution shall not establish a precedent on any<br />

construction work not covered by this Agreement. In all disputes under this Article,<br />

the Project Contractor shall be considered a party in interest, with a full right of<br />

participation.<br />

Section 3. In making any determination hereunder, there shall be no authority to assign work to<br />

a double or composite crew, that is, to more employees than the minimum required<br />

to perform the work involved; nor to assign the work to employees who are not<br />

qualified to perform the work involved. The aforesaid determination shall decide<br />

only to whom the disputed work belongs.<br />

Section 4. There will be no strikes, work stoppages, slowdowns, or other disruptive activity<br />

arising out of any jurisdictional dispute. Pending the resolution of the dispute, the<br />

work shall proceed as assigned by the Contractor. The award or resolution shall be<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

25


confirmed in writing to the involved parties. There shall be no strike, work<br />

stoppage or interruption in protest of any such award or any resolution.<br />

ARTICLE XI<br />

WAGES AND BENEFITS<br />

Section 1. All employees covered by this Agreement shall be classified in accordance with<br />

work performed and paid the hourly wage rates for those classifications in<br />

compliance with the applicable prevailing rate determination. If a wage increase<br />

negotiated in a local agreement becomes the prevailing wage under state law, the<br />

Contractor will pay that rate retroactive to the effective date of the locally<br />

negotiated wage increase. If the prevailing wage laws are repealed during the term<br />

of this Agreement, the Contractor shall pay the wage rates established under the<br />

Schedule As, except as otherwise provided in this Agreement.<br />

Section 2. All employees covered by this Agreement shall be paid by check or at the<br />

employee’s option by direct deposit and shall be paid no later than the end of the<br />

work shift on Friday. No more than three (3) day’s wages may be withheld. Any<br />

employee who is discharged or laid off shall be entitled to receive all accrued wages<br />

immediately upon discharge or layoff. Notification of layoff shall be at the<br />

contractor's discretion but shall not be given later than the end of the work shift on<br />

the date that the layoff is to be effective. Such notification may be verbal.<br />

Section 3. The Contractor will pay contributions to the established employee benefits funds in<br />

the amounts designated in the appropriate prevailing wage determination for fringe<br />

benefit contributions and will make all employee-authorized deductions in the<br />

amounts designated; provided, however, that the Contractor and the Union agree<br />

that only such bona fide employee benefits as accrue to the direct benefit of the<br />

employees (such as pension and annuity, health and welfare, vacation,<br />

apprenticeship, training funds, etc.) shall be included in this requirement and be<br />

paid by the Contractor on this Project. With respect to other Fund contributions,<br />

such as, but not limited to, contract administration funds, contractors who are<br />

signatory to Schedule A agreements are not excused from making such<br />

contributions by virtue of this Project Labor Agreement. The Contractor shall make<br />

contributions only to those Funds that have submitted a written letter of<br />

commitment to contribute financial support to the Social Justice Program of this<br />

Agreement to help defray the costs of the Program, in an account of the Social<br />

Justice Subcommittee’s designation, an account that will be established with the<br />

concurrence of the Joint Administrative Committee. Such level of commitment<br />

must be acceptable to the Port. The parties agree to use their best effort to secure<br />

such commitments of the Funds. Contractors who are not signatory to Schedule A<br />

agreements may voluntarily make payments to such Funds or, in lieu thereof, shall<br />

pay an equivalent amount monthly to the account established by the Project Labor<br />

Agreement Social Justice Subcommittee mentioned above. Bona fide jointlytrusteed<br />

benefit plans or authorized employee deduction programs established or<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

26


negotiated under the applicable Schedule A or by the parties to this Agreement<br />

during the life of this Agreement may be added, subject to the limitations upon such<br />

negotiated changes contained in Article XIX, Section 2 of this Agreement. Such<br />

contributions shall be made in compliance with the applicable prevailing wage<br />

determination and shall be due and payable on the due date contained in the<br />

applicable Schedule A.<br />

The Contractor adopts and agrees to be bound by the written terms of the legally<br />

established trust agreements specifying the detailed basis on which payments are to<br />

be made into, and benefits paid out of, such Trust Funds. The Contractor authorizes<br />

the parties to such Trust Funds to appoint Trustees and successor Trustees to<br />

administer the Trust Funds and hereby ratifies and accepts the Trustees so appointed<br />

as if made by the Contractor.<br />

Section 4. Contractors of whatever tier shall make regular and timely contributions required by<br />

Section 3 of this Article in amounts required by this Agreement and on the time<br />

schedule set forth in the appropriate Schedule A.<br />

ARTICLE XII<br />

HOURS OF WORK, OVERTIME, SHIFTS AND HOLIDAYS<br />

Section 1. Work Day and Work Week. Eight (8) hours per day between the hours of 6:00 A.M.<br />

and 5:30 P.M., plus one-half (1/2) hour unpaid for lunch, approximately mid-way<br />

through the shift, shall constitute the standard workday. Forty (40) hours per week<br />

shall constitute a regular week's work. The workweek will start on Monday and<br />

conclude on Friday. A uniform starting time will be established for all crafts on<br />

each project or segment of the work. Nothing herein shall be construed as<br />

guaranteeing any employee eight (8) hours per day or forty (40) hours per week. The<br />

Union(s) shall be informed of the work starting time set by the Contractor at the<br />

pre-job conference, which may be changed thereafter upon three (3) working days'<br />

notice to the Union(s) and the workers and DSI/PCI.<br />

Section 2. Paid Times.<br />

(a) Employees shall be at their place of work at the starting time (as designated by<br />

the Contractor) performing their assigned functions. The parties reaffirm their<br />

policy of a fair day's work for a fair day's wage.<br />

(b) A worker is entitled to pickup time at the end of each work day, the particular<br />

amount of such pickup time depending upon accessability to the area to which the<br />

employee is assigned. The amount of pickup time will be determined by mutual<br />

agreement at a jobsite conference between representatives of the Unions, DSI/PCI<br />

and representatives of the Contractors.<br />

Section 3. Overtime. Overtime will be paid in accordance with the requirements of the<br />

applicable General Prevailing Wage Determination. There will be no restriction on<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

27


the contractor's scheduling of overtime or the non-discriminatory designation of<br />

employees who will work the available overtime. Steward overtime shall be as<br />

provided in the applicable Schedule A, provided the steward is qualified to perform<br />

the work available. There shall be no pyramiding of overtime pay under any<br />

circumstances.<br />

Section 4. (a) Shifts. Shift work may be performed at the option of the Contractor(s) upon<br />

three (3) days' prior notice to the Union, unless a shorter notice period is provided in<br />

the applicable Schedule A, and shall continue for a period of not less than five (5)<br />

working days. Saturdays and Sundays, if worked, may be used for establishing the<br />

five (5) day minimum work shift. If two shifts are worked, the first shift shall<br />

consist of eight (8) hours of continuous work exclusive of a one-half (1/2) hour nonpaid<br />

lunch period and the second shift shall consist of seven and one-half (7-1/2)<br />

hours of continuous work exclusive of a one-half (1/2) hour non-paid lunch period.<br />

Any third shift shall consist of seven (7) hours of continuous work exclusive of onehalf<br />

(1/2) hour non-paid lunch period. All shifts shall be paid eight (8) hours<br />

straight time pay with any premium or differential paid at the applicable Schedule A<br />

rate of pay. Multiple shifts, if worked, will not be required on the entire project.<br />

When multiple shifts are worked, the number of employees on each shift of the<br />

operation may vary according to the conditions applicable to each shift and nothing<br />

will require that there be a "man-for-man" relief in successive shifts.<br />

The last shift starting on or before 6:00 P.M. Friday shall be considered Friday work<br />

time; while the first shift ending at or after 6:00 A.M. on Monday shall be<br />

considered Sunday work time. The shift starting at or after 6:00 A.M. is designated<br />

as the first shift, with the second shift following. Pay for the second shift shall be at<br />

the employee's base wage rate for first shift, plus the second shift differential, if any,<br />

established in the applicable Schedule A.<br />

(b) Special shifts. The hours of work per work week day, including start times and<br />

end times, shall not apply with respect to work for which special hours of work have<br />

been established in contract specifications by the Owner where (1) necessary to<br />

accommodate Maritime or Airport operating requirements; (2) special construction<br />

requirements necessary to comply with regulations of state agencies having<br />

regulatory jurisdiction or permit authority over the work, or (3) mitigation measures<br />

specified in the final environmental impact report for the work. Any Contractor that<br />

performs work covered by a Schedule A that provides for a work week of less than<br />

forty (40) hours shall follow the provisions of that Schedule A regarding the work<br />

week and may stagger the crews so that it has a sufficient number of workers at the<br />

site for forty (40) hours per week, provided that the use of such work schedule may<br />

not interfere with the scheduling of other contractors or the full use of any other<br />

craft or crew.<br />

(c) Tide Work. All work requiring a Contractor to establish a starting time or other<br />

special conditions which will vary from the regularly scheduled starting time set<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

28


forth in this Agreement and which is established due to the tide schedule shall<br />

perform such work under the applicable Schedule A "Tide Work" provisions of the<br />

Craft performing the work.<br />

(d) Alternate Work Week. The Contractor may, upon five (5) days notice to the<br />

appropriate union(s), establish a work week of four (4) consecutive ten (10) hour<br />

work days (exclusive of one-half hour unpaid lunch, approximately midway through<br />

the shift). Such work week shall consist of the same four days each week, with a<br />

fifth day available as a make-up day if needed and if permitted by the applicable<br />

Schedule A. Compensation for such shifts will be at the straight-time rate of pay for<br />

the first ten (10) hours of work with the addition of shift premium, and overtime<br />

levels, if any required by the applicable prevailing wage determination.<br />

(e) Uninterrupted Work. The parties acknowledge that certain construction activities<br />

may pose unique work scheduling issues, including a requirement for continuous<br />

work 24 hours per day, seven days a week, particularly during the placement of<br />

concrete. The parties agree to establish, in good faith, hours of work provisions to<br />

assure uninterrupted work on concrete placement in accordance with contract<br />

specifications for Qualifying Work.<br />

Section 5. Holidays. Recognized holidays on this Project shall be New Year's Day, Martin<br />

Luther King's Birthday, Presidents Day, Memorial Day, Independence Day, Labor<br />

Day, Thanksgiving Day, Day After Thanksgiving, and Christmas Day. Holidays<br />

that fall on a Saturday shall be observed on the preceding Friday and holidays that<br />

fall on a Sunday shall be observed on the following Monday<br />

Section 6. (a) Reporting Pay. Employees reporting for work and for whom no work is<br />

provided, except when given notification pursuant to an applicable Schedule A not<br />

to report to work, will receive two (2) hours pay at the regular straight time hourly<br />

rate. Employees who work beyond two (2) hours but not more than four (4) hours<br />

will receive four (4) hours pay. Employees who work more than four hours but not<br />

more than eight hours will receive eight (8) hours pay. Employees who work<br />

beyond eight hours will be paid for actual hours worked. Whenever reporting pay is<br />

provided for employees, they will be required to remain at the Project site available<br />

for work for such time as they receive pay, unless released earlier by the principal<br />

supervisor of the Contractor(s) or their designated representative. Each employee<br />

shall furnish his Contractor with his current address and telephone number, and<br />

shall promptly report any changes in each to the Contractor.<br />

(b) One-day Reporting Pay. When an employee is sent to the job site from the<br />

union referral facility in response to a request from the Contractor for an employee<br />

for one (1) day and starts work at the designated starting time for the shift, or when<br />

called out on the same day for one (1) day’s work and appears within a reasonable<br />

time from the time of dispatch from the union referral facility, the employee will be<br />

paid eight (8) hours.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

29


(c) Make Up Day. Make up day provisions contained in a local collective<br />

bargaining agreement that serve as a basis for a Schedule A shall be applied to work<br />

on this project.<br />

(d) Call Out Pay. Any employee called out to work outside of his shift shall receive<br />

a minimum of four hours pay at the appropriate rate, including any applicable<br />

premium. This does not apply to time worked as an extension (before or after) of the<br />

employee’s normal shift.<br />

(e) Pay Under Discharge or Voluntary Departure from Job Site. When an employee<br />

leaves the job or work location of his own volition or is discharged for cause or is<br />

not working as a result of the Contractor's invocation of Article XIV, Section 3, the<br />

employee shall be paid only for the actual time worked.<br />

(f) Premium Rate Calculated. In all cases, if the employee is reporting on a day on<br />

which a premium rate is paid, reporting pay shall be calculated at that rate.<br />

Section 7. Time Keeping. The Contractor may utilize brassing systems to check employees in<br />

and out. Each employee must check himself in and out. The Contractor will<br />

provide adequate facilities for checking in and out in an expeditious manner.<br />

Section 8. Meal Period. The Contractor will schedule a meal period not more than one-half<br />

(1/2) hour duration at the work location at approximately the mid-point of the<br />

scheduled work shift (five hours), consistent with Section 1; provided, however,<br />

that the Contractor may, for efficiency of the operation, establish a schedule which<br />

coordinates the meal periods of two or more crafts. If an employee is required to<br />

work through his meal period, he shall be compensated in a manner established in<br />

the applicable Schedule A.<br />

ARTICLE XIII<br />

APPRENTICES<br />

Section 1. The parties recognize the need to maintain continuing support of programs designed<br />

to develop adequate numbers of competent workers in the constriction industry. The<br />

Port and the unions agree to provide financial and other assistance to enhance and<br />

sustain such programs through appropriate sources. The Contractor(s) will employ<br />

apprentices in the respective crafts, which are performing work on the project, and<br />

within the jurisdiction of the craft in which those apprentices are working.<br />

Section 2 (a). Subject to any restrictions contained in law, the Parties agree to a goal that<br />

apprentices will perform up to twenty percent (20%) of the total craft work hours<br />

unless an applicable Schedule A provides for a greater percentage. The Union<br />

agrees to cooperate with the Contractor in furnishing apprentices as requested and<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

30


they shall be properly supervised and paid in accordance with provisions contained<br />

within the Schedule A.<br />

(b). The parties agree to a goal that only residents of the Port's Local Impact Area<br />

(LIA, defined as Alameda, Emeryville, Oakland and San Leandro) shall be utilized<br />

as apprentices but, that if sufficient and qualified apprentices from the LIA are not<br />

available to achieve this goal, then residents of the Port's Local Business Area<br />

(defined as Alameda County and Contra Costa County) may be utilized. The<br />

Contractor shall make good faith efforts to reach this goal through the utilization of<br />

normal hiring hall and apprentice procedures and, when appropriate, the<br />

identification of potentially qualified apprentices through community-based<br />

organizations working in collaboration with the apprentice programs.<br />

(c) For the purposes of meeting the goal established in (b) above, a Contractor may<br />

qualify for up to one-half (1/2) of the goal by employing LIA-based apprentices on<br />

other work the Contractor is performing during the time it is working on Qualifying<br />

Work under this Agreement.<br />

(d) Sanctions may be imposed for failure to meet the goals or demonstrate "good<br />

faith" effort to do so. In cases of alleged noncompliance, the issue may be referred<br />

to the Social Justice Subcommittee of the Labor/Management Cooperation Joint<br />

Administrative Committee for resolution. If a majority of the Subcommittee can<br />

make no resolution, the issue may then be referred by the Social Justice<br />

Subcommittee to Step 3 of the grievance procedure of Article IX for submission to<br />

an arbitrator for a final and binding determination. For purposes of resolution of<br />

any dispute arising under this Section, the Port and DSI/PCI shall be considered a<br />

party-in-interest with full right of participation in the arbitration proceeding.<br />

ARTICLE XIV<br />

SAFETY<br />

PROTECTION OF PERSON AND PROPERTY<br />

JOINT LABOR/MANAGEMENT SAFETY COMMITTEE<br />

Section 1. Safety. (a) Safe working conditions. It shall be the responsibility of each contractor<br />

to ensure safe working conditions and employee compliance with any safety rules<br />

contained herein or established by the Owner, DSI/PCI or the Contractor. It is<br />

understood that the employees have an individual obligation to use diligent care to<br />

perform their work in a safe manner and to protect themselves and the property of<br />

the Contractor and the Owner.<br />

(b) Rules. Employees shall be bound by the safety, security and visitor rules and<br />

environmental compliance requirements established by the Contractor, DSI/PCI or<br />

the Owner. These rules will be published and posted in conspicuous places<br />

throughout the work site. An Employee's failure to satisfy his obligations under this<br />

Section may subject him to discipline, including discharge.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

31


(c) Prohibited Items. The use, sale, transfer, purchase and/or possession of a<br />

controlled substance, alcohol and/or firearms at any time before or during the work<br />

day is prohibited. Accordingly, the parties agree to adopt appropriate procedures<br />

and safeguards for the testing of employees for prohibited or controlled substances.<br />

It is agreed, with respect to such testing procedures, that:<br />

(i) no person referred from the Union hiring hall shall be allowed on-site as<br />

an employee until such person has completed and passed any test(s) required<br />

under the program;<br />

(ii) a person who is put to work immediately after having passed the tests shall<br />

be paid starting at the time the person reported for the test(s); and<br />

(iii) where a contractor requests a person to report for purposes of a pre-hire<br />

substance abuse test, and does not intend to place the person in an active work<br />

position on that day, the person shall receive four (4) hours of pay at the regular<br />

straight-time hourly rate if the test is negative.<br />

(iv) Once mutually agreed to, this uniform substance abuse prevention policy<br />

will become an Appendix to this Agreement.<br />

(d) Smoking. The parties acknowledge that the environmental and safety<br />

restrictions governing conduct at the Project site may prohibit smoking at any time<br />

in any location or facility. Violation of this restriction by any person may constitute<br />

grounds for removal from the site and may result in termination.<br />

(e) Security. The parties acknowledge that some work within the scope of this<br />

Agreement will occur in restricted security areas of an operating airport and that<br />

employees who will be required to work in such areas will, as a condition of<br />

employment on this Project, be subjected to a personal background check and<br />

security clearance pursuant to Federal Aviation Authority regulations governing the<br />

Oakland Airport. The Unions acknowledge that Union representatives will undergo<br />

the same clearance procedures as a condition to their access to these areas and<br />

therefore agree that such conditions will be imposed. Application and enforcement<br />

of such requirements may be grounds to terminate or deny an employee work on the<br />

Project or to deny access of their representatives to these Project areas.<br />

Section 2. Inspections. The inspection of incoming shipments of equipment, machinery and<br />

construction materials of every kind shall be performed at the discretion of the<br />

Contractor by individuals of its choice. All employees shall comply with the<br />

security procedures established by the Owner, DSI/PCI and/or Contractor.<br />

Section 3. Suspension of Work for Safety. A Contractor may suspend all or a portion of the<br />

job to protect the life and safety of an employee. In such cases, employees will be<br />

compensated only for the actual time worked; provided, however, that where the<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

32


contractor requests employees to remain at the site and be available for work, the<br />

employees will be compensated for the standby time at their basic hourly rate of<br />

pay.<br />

Section 4. Water and Sanitary Facilities. The Contractor is responsible to provide adequate<br />

supplies of drinking water and sanitary facilities for all employees. Proper<br />

notification of this requirement shall be provided to the Contractor at the pre-bid<br />

and pre-job conference mark-up to insure compliance with this Section.<br />

Section 5. Joint Labor/Management Safety Committee. The parties to this Agreement will<br />

form a Joint Labor/management Safety Committee consisting of Contractor and<br />

Union representatives, which shall be jointly chaired by the site representative of<br />

DSI/PCI (or designee) and an official of the signatory Building and <strong>Construction</strong><br />

Trades Council of Alameda County (or designee)<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

appointed by the Union). The<br />

Committee shall meet at least monthly, or more often at the call of the Joint Chairs,<br />

to receive reports on safety programs instituted by the Port, DSI/PCI and the<br />

individual contractors on the Project site and to discuss and advise such parties to<br />

the Agreement with regard to recommended safety programs and procedures to<br />

maintain the highest level of occupational safety on the Project site. The Joint<br />

Chairs shall rotate the position of Meeting Chair on a monthly basis.<br />

Section 6. Workers' Compensation. All employees working under this Agreement shall be<br />

covered as required by the provisions of the California Labor Code affecting<br />

workers' compensation benefits (hereinafter "the Code"). The parties agree to<br />

develop a program, consistent with the California Labor Code, for efficient and<br />

economical handling of worker injuries and compensation claims pursuant to the<br />

commitments set forth in Appendix H – Letter of Understanding: Workers’<br />

Compensation.<br />

ARTICLE XV<br />

NON-DISCRIMINATION<br />

Section 1. The Contractor and Union agree that they will not discriminate against any<br />

employee or applicant for employment because of race, sex (including pregnancy,<br />

childbirth, or related medical condition), creed, national origin, color, disability as<br />

defined by law, disabled veteran status, Vietnam veteran status, religion, age (40<br />

and above), medical condition (cancer-related), marital status, ancestry, or sexual<br />

orientation in any manner prohibited by law or regulation. The Union shall<br />

cooperate with the Contractors' obligations to take affirmative action to ensure that<br />

applicants are employed, and that employees are treated during employment<br />

without regard to race, sex (including pregnancy, childbirth, or related medical<br />

condition), creed, national origin, color, disability as defined by law, disabled<br />

veteran status, Vietnam veteran status, religion, age (40 and above), medical<br />

condition (cancer-related), marital status, ancestry, or sexual orientation. Such<br />

action shall include, but not be limited to the following: employment, upgrading,<br />

33


demotion, or transfer; recruitment or recruitment advertising; layoff or termination;<br />

rates of pay or other forms of compensation; and selection for training, including<br />

apprenticeship. Any complaints regarding the application of this provision shall be<br />

brought to the immediate attention of the involved Contractor for consideration and<br />

resolution, with notice of such complaint brought to DSI/PCI and the Unions.<br />

Section 2. It is recognized that special procedures may be established by joint agreement of<br />

the parties to this Agreement and governmental agencies for the training and<br />

employment of persons who have not previously qualified to be employed on<br />

construction projects of the type covered by this Agreement. The parties agree that<br />

they will make all good faith efforts to assist in the proper implementation of such<br />

orders, regulations or agreements for the general benefit of the residents of the<br />

Local Impact Area.<br />

Section 3. It is recognized that the Port has certain policies and commitments for the<br />

utilization of emerging business enterprises. The parties shall jointly endeavor to<br />

assure that these commitments are fully met, consistent with commitments and all<br />

applicable federal and state laws and regulations relating to public contracting and<br />

employment and utilization of minorities and minority- and/or women-owned<br />

businesses. Copies of such policies and commitments shall be furnished to the<br />

Union.<br />

ARTICLE XVI<br />

TRAVEL AND SUBSISTENCE<br />

Travel expenses, travel time, subsistence allowance and/or zone rates and parking<br />

reimbursements will not be applicable to work under this Agreement except as expressly<br />

provided and to the extent provided for in any applicable prevailing wage determination.<br />

The Contractor shall provide workers with safe and secure parking at the Project site. If<br />

such parking is not reasonably available, the Contractor shall provide a safe and secure remote<br />

parking site and transportation for workers between those remote parking area(s) and the<br />

employee's point of entry to the Project. Transportation for workers between such remote parking<br />

area(s) and the employee’s point of entry shall be provided. Where employees are required to be<br />

transported to the Project site, time shall begin in accordance with the provisions of Article XII,<br />

Section 2 and shall end at the remote parking area. Compensated time between the project site<br />

and the parking area will be paid at the rate of pay (i.e., straight-time or overtime) at which the<br />

employee was working when the employee left the work site. Where an employee boards the lastscheduled<br />

vehicle for Contractor-provided transportation from the remote parking area before the<br />

scheduled starting time, the employee will be compensated from the starting time<br />

notwithstanding any unforeseen delay in arrival by the transport at the site.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

34


ARTICLE XVII<br />

WORKING CONDITIONS<br />

Section 1. There will be no organized breaks or other non-working time established during<br />

working hours unless provided for in a prevailing wage determination and/or<br />

Industrial Wage Order issued by the State of California. Individual nonalcoholic<br />

beverage containers will be permitted at the employee’s work location.<br />

Section 2. The Owner and/or DSI/PCI shall establish such reasonable Project rules as the<br />

Owner or DSI/PCI deems appropriate and not inconsistent with this Agreement.<br />

These rules will be explained at the pre-job conference and posted at the Project site<br />

by the Contractor and may be amended thereafter as necessary. Failure to observe<br />

these rules and regulations by any employee may be grounds for discipline,<br />

including discharge. In any dispute over the application of a rule, the grieving party<br />

may contest the reasonableness of the rule, the fact of the alleged violation, and the<br />

appropriateness of any discipline imposed.<br />

Section 3. There shall be no restrictions on the emergency use of any tools by any qualified<br />

employee; or on the use of any tools or equipment for the performance of work<br />

within the jurisdiction, provided the employee can safely use the tools and/or the<br />

equipment involved.<br />

Section 4. Recognizing the nature of the work being conducted on the site, employee access by<br />

a private automobile may be limited to certain roads and/or parking areas.<br />

ARTICLE XVIII<br />

SAVINGS AND SEPARABILITY<br />

Section 1. It is not the intention of either the Contractor or the Union parties to violate any<br />

laws governing the subject matter of this Agreement. The parties hereto agree that<br />

in the event any provisions of the Agreement are finally held or determined to be<br />

illegal or void as being in contravention of any applicable law, the remainder of the<br />

Agreement shall remain in full force and effect unless the part or parts so found to<br />

be void are wholly inseparable from the remaining portions of this Agreement.<br />

Further, the Contractor and Union agree that if and when any provisions of this<br />

Agreement are finally held or determined to be illegal or void by a court of<br />

competent jurisdiction, the parties will promptly enter into negotiations concerning<br />

the substance affected by such decision for the purpose of achieving conformity<br />

with the requirements of any applicable law and the intent of the parties hereto.<br />

Section 2. Should a court of competent jurisdiction issue any order which results, temporarily<br />

or permanently enjoining the use of the Agreement in the bidding, awarding, and/or<br />

construction work on the Project, the Owner may withdraw, at its absolute<br />

discretion, the inclusion of this Agreement as part of any bid specification affected<br />

by such court order for contract packages to be advertised. In the event of such court<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

35


order, the Parties agree to enter into negotiations in an effort to conform the<br />

Agreement to the terms of the court order and otherwise to keep the Agreement in<br />

full force and effect on the Project, to the maximum extent legally possible for work<br />

in progress and for inclusion in bid specifications for future work.<br />

Section 3. If a court order invalidates only a part of the Agreement but permits the balance of<br />

the Agreement to remain in effect and operative on the Project, the provisions of<br />

Article VIII shall not be waived. If the effect of the court order is to invalidate or<br />

bar the use of the entire Agreement, during the negotiations between the parties to<br />

achieve conformity with the requirements of the court order or applicable law, the<br />

Unions agree to continue to work without interruption for a period of at least thirty<br />

(30) days before exercising any right to engage in any strike, picketing or other<br />

disruption of the Project.<br />

ARTICLE XIX<br />

DURATION OF THE AGREEMENT<br />

This Project Labor Agreement shall be effective on the date approved by the Port, and shall<br />

continue in effect for the duration of the Project <strong>Construction</strong> work described in Article II hereof.<br />

Section 1. Duration.<br />

(a) Turnover. <strong>Construction</strong> of any phase, portion, section or segment of the Project<br />

shall be deemed complete when such phase, portion, section or segments has been<br />

turned over to the Owner by the Contractor and the Owner has accepted such phase,<br />

portion, section or segment. As areas and systems of the Project are inspected and<br />

construction tested and/or approved by the <strong>Construction</strong> Manager and accepted by<br />

the Owner or third parties with the approval of the Owner, the Agreement shall have<br />

no further force or effect on such items or areas, except when the Contractor is<br />

directed by the <strong>Construction</strong> Manager or Owner to engage in repairs or<br />

modifications required by its contract(s) with the Owner or the <strong>Construction</strong><br />

Manager.<br />

(b) Notice. Notice of each final acceptance received by the Contractor will be<br />

provided to the union with a description of what portion, segment, etc. has been<br />

accepted. Final acceptance may be subject to a "punch" list, and in such case, the<br />

Agreement will continue to apply to each such item on the list until it is completed<br />

to the satisfaction of the Owner and Notice of Acceptance is given by the Owner to<br />

the Contractor.<br />

(c) Termination. (1) Final termination of all obligations, rights and liabilities and<br />

disagreements shall occur upon receipt by the Union of a notice from<br />

DSI/PCI or the Owner saying that no work remains within the scope of<br />

the Agreement for DSI/PCI or its successor.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

36


(2) Any claim for non-payment of wages or fringe benefits shall be<br />

governed by the applicable statutes of limitation, i.e., the Labor Code,<br />

ERISA, etc. and shall not be affected by the provisions of this Section.<br />

Section 2. Changes to Schedule As. (a) Incorporation. Schedule As incorporated as part of this<br />

Project Agreement shall continue in full force and effect until the contractor and/or<br />

union parties to the Collective Bargaining Agreements which are the basis for such<br />

Schedule As notify DSI/PCI of mutually agreed upon changes in such Agreements<br />

and their effective date(s).<br />

(b) Limits to Incorporation. The parties agree to recognize and implement such<br />

changes on their effective dates, provided, however, that any provisions negotiated<br />

in said collective bargaining agreements will not apply to work covered by this<br />

Agreement if such provisions are less favorable to the Contractor for work covered<br />

by this Agreement than those uniformly required of contractors for construction<br />

work normally covered by those Agreements; nor shall any provision be recognized<br />

or applied if it may be construed to apply exclusively or predominantly to work<br />

covered by this Agreement.<br />

(c) Retroactivity. As part of this understanding, the Contractor agrees and consents<br />

to pay the increased contributions to the relevant jointly administered trust funds<br />

pursuant to the provisions of any collective bargaining agreements negotiated by the<br />

unions during the work performed on the Project retroactively to the expiration date<br />

of the applicable Schedule A, provided, however, if the provisions of any such new<br />

collective bargaining agreement provide that said increases shall not become<br />

effective until a later date after the date following the expiration date, then that later<br />

date shall prevail, and provided, further, that such increased contribution does not<br />

exceed the corresponding fringe benefit component of the applicable prevailing<br />

wage rate then existing or as thereafter amended. In the event that the increased<br />

contribution exceeds the then-current prevailing wage fringe benefit component and<br />

the prevailing wage is subsequently adjusted upward, the fringe benefit contribution<br />

shall also be adjusted upward by an equal level to the applicable level of the<br />

Schedule A or the maximum prevailing wage determination level, whichever is less,<br />

and shall be paid retroactive to the effective date of the locally negotiated increase.<br />

(d) Resolution of Disputes Concerning Incorporation. Any disagreement between<br />

the parties over the incorporation into a Schedule A of any such provision agreed<br />

upon in the negotiation of the local Collective Bargaining Agreement which serves<br />

as the basis for the Schedule A shall be referred to Gerald McKay, for resolution<br />

under the procedures established in Article IX.<br />

Section 3. No Strike/Lockout During Negotiations. The Union agrees that there will be no<br />

strikes, work stoppages, sympathy strikes, picketing, slowdowns, or any other<br />

disruptive activity affecting the Project by any Union involved in the negotiation of<br />

such local Collective Bargaining Agreements and the resulting Schedule As, nor<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

37


shall there be any lockout on this Project affecting the Union during the course of<br />

such negotiations.<br />

In witness whereof, the parties have caused this Agreement to be executed and effective as of the<br />

day and year first above written:<br />

For the Project Contractor: For the Unions:<br />

______________________ _________________________<br />

Jake Sloan, President Robert A. Georgine, President<br />

Davillier-Sloan, Inc. Building and <strong>Construction</strong> Trades<br />

Department, AFL-CIO<br />

______________________ _________________________<br />

Michael W. D'Antuono, President Tom DeLuca, President<br />

Parsons Constructors, Inc. Building and <strong>Construction</strong> Trades<br />

Council of Alameda County<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

___________________________<br />

Barry Luboviski, Secretary-Treasurer<br />

Building and <strong>Construction</strong> Trades<br />

Council of Alameda County<br />

38


Its Affiliated International Unions<br />

International Association of Heat and Frost Insulators and Asbestos Workers<br />

By:________________________<br />

William G. Bernard<br />

International Union of Bricklayers and Allied Craftworkers<br />

By:_________________________<br />

John T. Joyce<br />

International Brotherhood of Electrical Workers<br />

By:__________________________<br />

J.J. Barry<br />

International Association of Bridge, Structural and Ornamental Iron Workers<br />

By:___________________________<br />

Jake West<br />

International Union of Operating Engineers<br />

By:____________________________<br />

Frank Hanley<br />

United Union of Roofers, Waterproofers and Allied Workers<br />

By:_____________________________<br />

Earl J. Kruse<br />

International Brotherhood of Boilermakers, Iron Ship Builders, Blacksmiths, Forgers and Helpers<br />

By:____________________________<br />

Charles W. Jones<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

39


United Brotherhood of Carpenters and Joiners of America<br />

By:_____________________________<br />

Douglas J. McCarron<br />

Operative Plasterers’ and Cement Masons’ International Association of the United States of<br />

America<br />

By:_______________________________<br />

John J. Dougherty<br />

International Brotherhood of Teamsters<br />

By:_________________________<br />

James P. Hoffa<br />

International Union of Painters and Allied Trades<br />

By:________________________________<br />

Michael E. Monroe<br />

Sheet Metal Workers’ International Association<br />

By:_________________________________<br />

Michael J. Sullivan<br />

United Association of Journeymen and Apprentices of the Plumbing and Pipe Fitting Industry of<br />

the United States and Canada<br />

By:___________________________<br />

Martin J. Maddaloni<br />

Laborers’ International Union of North America<br />

By:_____________________________<br />

Terrence O’Sullivan<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

40


International Union of Elevator Constructors<br />

By:______________________________<br />

Edward C. Sullivan<br />

And Their Affiliated Local Unions:<br />

International Association of Heat and Frost Insulators and Asbestos Workers, Local No. 16<br />

By: _________________________<br />

International Brotherhood of Boilermakers, Iron Ship Builders, Blacksmiths, Forgers and<br />

Helpers, Local No. 549<br />

By: _____________________________<br />

International Union of Bricklayers and Allied Craftworkers, Local. No. 3, Northern California<br />

By: ________________________________<br />

Northern California Carpenters’ Regional Council<br />

By: ___________________________________<br />

Carpenters 46 Northern California Counties Conference Board<br />

By: ____________________________________<br />

District Council of Plasterers and Cement Masons of Northern California<br />

By: _____________________________<br />

Plasterers’ and Shophands’ Local Union No. 66<br />

By: ____________________________________<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

41


Plasterers’ and Cement Masons’ Local Union No. 300<br />

By: __________________________________<br />

International Brotherhood of Electrical Workers, Local No. 595<br />

By: ___________________________________<br />

District Council of Iron Workers of the State of California and Vicinity<br />

By:_________________________________<br />

International Association of Bridge, Structural, Ornamental and Reinforcing Iron Workers, Local<br />

No. 378<br />

By: _____________________________________<br />

Northern California District Council of Laborers’<br />

By: _____________________________________<br />

<strong>Construction</strong> and General Laborers’ Union Local No. 304<br />

By: ___________________________________<br />

Laborers’ International Union of North America Local Union No. 67<br />

By: _________________________________________<br />

Hod Carriers Local Union No. 166<br />

By:___________________________________<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

42


International Union of Operating Engineers, Local Union No. 3<br />

By: ______________________________<br />

District Council No. 16, International Union of Painters and Allied Trades<br />

By: _________________________________<br />

Local Union No. 342 of the United Association of Journeyman and Apprentices of the Plumbing<br />

and Pipefitting Industry of the United States and Canada, AFL-CIO<br />

By: ___________________________________<br />

Sprinkler Fitters and Apprentices, U.A. Local 483<br />

By: ___________________________________<br />

Sheet Metal Workers’ International Association, Local Union No. 104<br />

By: ________________________________________<br />

United Union of Roofers, Waterproofers & Allied Workers, Local No. 81<br />

By: _____________________________________<br />

Teamsters Local 853<br />

By: _____________________________________<br />

International Union of Elevator Constructors Local Union No. 8<br />

By:______________________________________<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

43


Sign Display and Allied Crafts, Local 510<br />

By: _____________________________________<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

44


[Date]<br />

[Addressee]<br />

[Address]<br />

[Address]<br />

Agreed to Letter of Assent<br />

Subject: Port of Oakland Maritime and Aviation Project Labor Agreement - Letter of Assent<br />

Dear Ms./Mr. ____________:<br />

The undersigned party confirms that it agrees to be a party to and bound by the Port of Oakland<br />

Maritime and Aviation Project Labor Agreement (the “Labor Agreement”) as entered into by and<br />

between Davillier-Sloan, Inc./ Parsons Constructors Inc. (“DSI/PCI”) on behalf of the Port of Oakland,<br />

its successors or assigns, and the Building and <strong>Construction</strong> Trades Department, AFL-CIO, the Building<br />

and <strong>Construction</strong> Trades Council of Alameda County, AFL-CIO, and their affiliated unions, executed<br />

____________ , 2000, as such Labor Agreement may, from time to time, be amended by the parties or<br />

interpreted pursuant to its terms.<br />

By executing this Letter of Assent, the undersigned party subscribes to, adopts and agrees to be<br />

bound by the written terms of the legally established trust agreements specifying the detailed basis upon<br />

which contributions are to be made into, and benefits made out of, such trust funds and ratifies and<br />

accepts the trustees appointed by the parties to such trust funds.<br />

Such obligation to be a party to and bound by this Labor Agreement shall extend to all work<br />

covered by said Labor Agreement undertaken by the undersigned party on the Maritime and Aviation<br />

Project. The undersigned party shall require all of its subcontractors, of whatever tier, to become<br />

similarly bound for all their work within the scope of this Labor Agreement by signing an identical letter<br />

of Assent.<br />

This letter shall constitute a subscription agreement, to the extent of the terms of the letter.<br />

CONTRACTOR/SUBCONTRACTOR: ___________________________________<br />

California State License Number: _________________________________________<br />

Name and Signature of<br />

Authorized Person: ______________________________<br />

(Printed Name)<br />

______________________________<br />

(Title)<br />

______________________________<br />

(Signature)<br />

______________________________<br />

(Telephone Number)<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

45


February 28, 2000<br />

Mr. Jake Sloan, President<br />

Davillier-Sloan, Inc.<br />

1630 12 th<br />

Street<br />

Oakland, CA 94607<br />

Letter of Understanding re: Union Initiation Fees<br />

Re: Port of Oakland Maritime and Aviation Project Labor Agreement: Union Initiation Fees<br />

Dear Mr. Sloan:<br />

In our negotiations of the captioned Project Labor Agreement, the participating unions<br />

objected to any provision that would exempt employees from payment of legal uniformly<br />

required fees and, to the extent allowed by law, dues imposed upon members. This will,<br />

therefore, confirm the understanding we reached in negotiations that local unions and<br />

intermediate bodies will afford new member applicants the most liberal time payment and<br />

organizing entry fees otherwise available for new member applicants with respect to such local<br />

union or intermediate body.<br />

Sincerely,<br />

Barry Luboviski, Secretary-Treasurer,<br />

Alameda County Building and <strong>Construction</strong> Trades Council<br />

on behalf of the signatory Unions and Councils to the Project Labor Agreement<br />

Acknowledged and agreed to this ___ day of ____________ 2000:<br />

__________________________________<br />

Jake Sloan, President, Davillier-Sloan, Inc.<br />

on behalf of the Project Contractor<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

46


February 28, 2000<br />

Letter of Understanding re: Superintendents’ Contributions<br />

Mr. Barry Luboviski, Secretary-Treasurer<br />

Alameda County Building and <strong>Construction</strong> Trades Council<br />

8400 Enterprise Way, Room 101<br />

Oakland, CA 94621<br />

RE: Port of Oakland Maritime and Aviation Project Labor Agreement:<br />

Benefit Plan Contributions for Superintendents<br />

Dear Mr. Luboviski:<br />

In our negotiations for the captioned Project Labor Agreement a questions was raised concerning<br />

the exclusion from the scope of the Agreement’s coverage of “superintendents” contained in Article II,<br />

Section 2(a) of the Agreement. Specifically, your negotiating committee informed us that some of the<br />

local union collective bargaining agreements and applicable multiemployer plan documents provide for<br />

payment of contributions to such benefit plans for plan participants even when they are working as<br />

superintendents for the employer. We agreed that the exclusion from coverage of this classification<br />

would not preclude or supersede the provision of any current local collective bargaining agreement<br />

allowing for such contributions to be made on behalf of any plan participants who work as<br />

superintendents on this project, as and to the extent permitted under such plans.<br />

It is, however, further understood that this agreement does not affect the exclusion of the<br />

superintendent classification from the coverage of the Agreement, nor does it require contributions on<br />

behalf of any superintendents who are not at the time of their work on the project current participants in<br />

the relevant plans.<br />

I trust that this clarification is consistent with our discussion. If you agree that this letter<br />

accurately states the terms of our understanding, please indicate your agreement and acceptance on<br />

behalf of the Unions in the space provided below.<br />

Sincerely,<br />

Jake Sloan, President, Davillier-Sloan, Inc.<br />

on behalf of the Project Contractor<br />

AGREED AND ACCEPTED on behalf of the Alameda County Building and <strong>Construction</strong> Trades<br />

Council and the local unions signatory to the Port of Oakland Maritime and Aviation Project Labor<br />

Agreement this _____ day of ____________ 2000.<br />

___________________<br />

Barry Luboviski, Secretary-Treasurer<br />

Alameda County Building and <strong>Construction</strong> Trades Council<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

47


February 28, 2000<br />

Letter of Understanding re: Inspectors and Testers<br />

Mr. Don Doser, Business Manager<br />

International Union of Operating Engineers, Local 3<br />

1620 S. Loop Road<br />

Alameda, CA 94502<br />

Re: Port of Oakland Maritime and Aviation Project Labor Agreement:<br />

Coverage of Inspectors and Testers<br />

Dear Mr. Doser:<br />

This letter will confirm the understanding we reached in negotiations concerning the treatment of<br />

workers classified as “Inspectors” or “Testers” under the terms of the captioned project labor agreement.<br />

Specifically, Article II, Section 2(a) states that among the categories of employees who are excluded<br />

from the scope of the Agreement are “inspectors” and “testers.” You have informed us that the<br />

Operating Engineers’ local collective bargaining agreement covers inspectors and testers, whether the<br />

Contractor hires them directly or engages the services of an inspection or testing firm. Our review of the<br />

applicable language leaves that question open to interpretation based upon past industry practice under<br />

the Schedule A. However, we are agreed that the referenced exclusion applies only to the inspectors and<br />

testers that may be independently employed by the Port, but shall not apply to inspectors or testers<br />

directly employed by the execution Contractors in the classifications set out in the Schedule A.<br />

Moreover, we are agreed that a Contractor’s or firm’s obligations with regard to subcontracting inspector<br />

or tester personnel will be governed by the historic interpretation of this issue under the Schedule A<br />

agreement made part of this project labor agreement by reference and by any applicable provisions of law<br />

governing work away from the job site.<br />

I trust that this clarification is consistent with our discussion. If you agree that this letter<br />

accurately states the terms of our understanding, please indicate your agreement and acceptance on<br />

behalf of the Union in the space provided below.<br />

Sincerely,<br />

Jake Sloan, President, Davillier-Sloan, Inc.<br />

on behalf of the Project Contractor<br />

AGREED AND ACCEPTED<br />

on behalf of Operating Engineers Local 3<br />

this ____ day of ______________ 2000<br />

___________________________<br />

Don Doser, Business Manager<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

48


February 28, 2000<br />

Letter of Understanding re: Prefabrication<br />

Mr. Bruce Word, Business Manager<br />

Sheet Metal Workers’ International Association, Local Union No. 104<br />

1939 Market Street<br />

San Francisco, CA 94103<br />

Re: Port of Oakland Maritime and Aviation Project Labor Agreement, Article VII,<br />

Management’s Rights: Prefabrication<br />

Dear Mr. Word:<br />

This letter will confirm the discussions we had during the negotiation of the captioned<br />

Project Labor Agreement and the clarifications we made concerning the application of Article<br />

VII, Section 2, of the Agreement. Consistent with the provisions of that Article, the on-site<br />

fabrication and installation of prefabricated duct and components which are customarily the work<br />

of the Sheet Metal Workers will continue to be recognized as such.<br />

As you know from the discussions in negotiations, if fabrication work recognized by this<br />

letter as customarily the work of SMWIA members is to be done off-site, this work will be<br />

performed in the San Francisco Bay Area and in shops or at off-site assembly yards employing<br />

workers whose terms and conditions of employment equal or exceed those established in the area<br />

under the prevailing wage laws for employees represented by the Sheet Metal Workers<br />

International Association, unless such work is performed otherwise pursuant to the provisions of<br />

this letter.<br />

The Sheet Metal Workers union recognizes that the timely completion of this project is<br />

vital to the Port and the Community it is intended to serve. Therefore, if the nature of the work<br />

or the project schedule make it necessary to obtain fabrication outside the region, the Sheet Metal<br />

Workers International Association agrees to make reasonable efforts to address timely<br />

requirements accommodating the reasonable needs of the Project. The Project Contractor and<br />

the Union agree to discuss such circumstances affecting off-site fabrication contracting purchases<br />

where an accommodation is sought and any reasons making it necessary to depart from the<br />

conditions set forth above. The Sheet Metal Workers International Association and Local 104<br />

will not unreasonably withhold consent to such accommodations and Local 104 agrees to install<br />

on-site any components fabricated pursuant to the terms of this letter without limitation. The<br />

parties will make every effort to keep an open channel of communication to insure that both<br />

parties are fully informed of the facts affecting the substance of this letter.<br />

If you agree that this letter accurately sets forth the substance of our understanding and<br />

provides the basis for resolving any questions concerning the interpretation and application of<br />

Article VII, Section 2, of the Project Labor Agreement, please indicate your acceptance in the<br />

space provided below.<br />

Signed on behalf of the Project Contractor:<br />

__________________________________________<br />

Jake Sloan, President, Davillier-Sloan, Inc.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

49


Letter of Understanding re: Prefabrication<br />

Page two of two<br />

Agreed and accepted this ____ day of _______________ 2000<br />

on behalf of Sheet Metal Workers International Association<br />

Local Union No. 104<br />

__________________________________________<br />

Bruce Word<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

50


February 28, 2000<br />

Mr. Larry Blevins, Business Manager<br />

United Association, Local 342<br />

935 Detroit Avenue<br />

Concord, CA<br />

Letter of Understanding re: Prefabrication<br />

Re: Port of Oakland Maritime and Aviation Project Labor Agreement<br />

Article VII, Management’s Rights: Prefabrication<br />

Dear Mr. Blevins:<br />

This letter will confirm the discussions we had during the negotiation of the captioned<br />

Project Labor Agreement and the clarifications we made concerning the application of Article<br />

VII, Section 2, of the Agreement. Consistent with the provisions of that Article, the on-site<br />

fabrication and installation of pipe and pipe formations between manufactured components<br />

which are customarily the work of UA members will continue to be recognized as such.<br />

As you know from the discussions in negotiations, if fabrication work recognized by this<br />

letter as customarily the work of U.A. members is to be done off-site, this work will be<br />

performed in the Port’s Local Business Area and in shops or at off-site assembly yards<br />

employing workers whose terms and conditions of employment equal or exceed those established<br />

in the area under the prevailing wage laws for employees represented by the United Association,<br />

unless such work is performed otherwise pursuant to the provisions of this letter.<br />

The United Association recognizes that the timely completion of this project is vital to the<br />

Port and the Community it is intended to serve. Therefore, if the nature of the work, the project<br />

schedule, or contracting circumstances make it necessary to obtain fabrication outside the region<br />

or under conditions different than those described above, the United Association agrees to<br />

cooperate in accommodating the reasonable needs of the Project. The Project Contractor and the<br />

Union agree to discuss such circumstances affecting off-site fabrication contracting purchases<br />

where an accommodation is sought and any reasons making it necessary to depart from the<br />

conditions set forth above. The United Association will not unreasonably withhold its consent to<br />

such accommodations and Local 342 agrees to install on-site any components fabricated pursuant<br />

to the terms of this letter without limitation. The parties will make every effort to keep an open<br />

channel of communication to insure that both parties are fully informed of the facts affecting the<br />

substance of this letter.<br />

If you agree that this letter accurately sets forth the substance of our understanding and<br />

provides the basis for resolving any questions concerning the interpretation and application of<br />

Article VII, Section 2, of the Project Labor Agreement, please indicate your acceptance in the<br />

space provided below.<br />

Very truly yours,<br />

Jake Sloan, President, Davillier-Sloan, Inc.<br />

on behalf of the Project Contractor<br />

Agreed and accepted this ____ day of ______________ 2000.<br />

United Association Local 342<br />

By: ________________________________<br />

Larry Blevins, Business Manager<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

51


February 28, 2000<br />

Letter of Understanding re: Small Business Utilization Program<br />

Mr. Barry Luboviski, Secretary-Treasurer<br />

Building and <strong>Construction</strong> Trades Council of Alameda County<br />

8400 Enterprise Way, Room 101<br />

Oakland, CA 94621<br />

RE: Port of Oakland Non-Discrimination and Small Local Business Utilization Program<br />

Port of Oakland Maritime and Aviation Project Labor Agreement<br />

Dear Mr. Luboviski:<br />

In our negotiations for the Maritime and Aviation Project Labor Agreement, we discussed the<br />

Port’s desire to continue to utilize its Non-Discrimination and Small/ Local Business Utilization<br />

Program (hereafter Program) to assist qualifying small historically disadvantaged businesses to<br />

become capable of bidding and completing construction work. The parties understand that the<br />

Unions believe that such a program can operate completely within the framework of the<br />

Agreement, and that they have pledged to cooperate with the Port for the purpose of growing<br />

such local business capacity and overcoming the disadvantages that have resulted from the<br />

operation of various economic, social and cultural forces. The parties reach the following<br />

understanding concerning the utilization of Local Impact Area businesses that qualify as small<br />

businesses under the Program.<br />

The parties agreed that for the purposes of this agreement, the term “advertised” in Article II,<br />

Section 1(a) does not include bid packages managed under the Program for work otherwise<br />

covered by the scope of this Agreement that have an estimated value before bidding at or below<br />

$300,000 where in the sole discretion of the Owner such exclusion will further the goal of<br />

increasing the participation of small and historically disadvantaged Oakland-based construction<br />

businesses. The aggregate value of all bid packages chosen by the Owner for exclusion from the<br />

coverage of this Agreement will not exceed nine million dollars ($9,000,000) over the duration<br />

of this Project Labor Agreement, except subject to the procedure outlined in this Letter of<br />

Understanding. However, if work awarded under the Port of Oakland Vision 2000 (1999<br />

Facilities) Project Labor Agreement has not resulted in the utilization of the $1,000,000<br />

contained for such a program, the balance of such funds shall be available for use under this<br />

program in order to reach the $10,000,000 original conceived for such efforts. All other contracts<br />

awarded under the Program will be covered by the terms of the Project Labor Agreement.<br />

It was further agreed that where a contractor qualifying for this Small Business exclusion has<br />

received aggregate awards of $150,000 or a single award that exceeds $150,000 under the<br />

Program excluded from coverage of this Project Labor Agreement, that such contractor will<br />

thereafter be required to agree to comply with the PLA for all future contract awards within the<br />

Scope of this Agreement whether or not the bid package is reserved for bidding under the<br />

Program.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

52


Letter of Understanding re:<br />

Small Local Business Utilization Program<br />

Page two of two<br />

If, in the sole judgment of the Social Justice Subcommittee established under this agreement, the<br />

Subcommittee determines that the objectives outlined in this Letter of Understanding will be<br />

furthered by the addition of $5,000,000 to the program’s $10,000,000 limit. It shall make such a<br />

decision, by majority vote. DSI/PCI shall give notice to all Subcommittee members when it<br />

determines that the $10,000,000 program limit is being neared, and schedule the matter for<br />

inclusion on the Subcommittee’s agenda.<br />

It is further agreed that the Port, in managing this Program, will work with the signatory parties<br />

to this agreement to ensure that the operation of this understanding does not have significant<br />

disproportionate impact on any particular craft or upon small disadvantaged contractors signatory<br />

to Schedule As. Further, the Port pledges that in any event no more than 20% of the value of<br />

contracts awarded effecting any particular craft shall be issued under this understanding.<br />

There shall be no strikes, sympathy strikes, picketing, work stoppages, slowdowns or other<br />

disruptive activity at the Project site for any reason (including disputes relating to the negotiation<br />

or renegotiation of the local collective bargaining agreements which serve as the basis for the<br />

Schedule As) or disputes directed at contractors exempt from coverage pursuant to the terms of<br />

this letter. This agreement in no way limits the rights of signatory Unions to seek to organize and<br />

utilize legal and administrative remedies not precluded by this letter, according to applicable<br />

federal and state law, to secure adherence to any such successful effort.<br />

I trust that the foregoing accurately describes the understanding we reached on this Small<br />

Business Utilization Program treatment of successful bidders under the terms of this Project<br />

Labor Agreement.<br />

Very truly yours,<br />

Jake Sloan, President, Davillier-Sloan, Inc.<br />

on behalf of the Project Contractor<br />

Acknowledged and agreed to on behalf of the signatory Union parties this ____ day of<br />

___________ 2000<br />

Barry Luboviski, Secretary-Treasurer<br />

Alameda County Building and <strong>Construction</strong> Trades Council<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

53


February 28, 2000<br />

Letter of Understanding: Workers’ Compensation<br />

Mr. Barry Luboviski, Secretary-Treasurer<br />

Building and <strong>Construction</strong> Trades Council of Alameda County<br />

8400 Enterprise Way, Room 101<br />

Oakland, CA 94621<br />

RE: Port of Oakland Maritime and Aviation Project Labor Agreement: Workers’<br />

Compensation<br />

Dear Mr. Luboviski:<br />

During our negotiations on the above captioned Agreement the Union side objected<br />

strenuously to our proposals for an alternative dispute resolution mechanism that would<br />

substitute for the provisions of the California Labor Code governing the processing of workers’<br />

compensation claims.<br />

This will confirm, therefore, our agreement that the Unions and DSI/PCI (with input from the<br />

Owner’s workers’ compensation insurance carrier) will agree to a workers’ compensation<br />

program within the constraints of the State Labor Code, which preserves the substantive and<br />

procedural rights of the employees under the Code, and which is designed to insure a safe work<br />

environment on the Project, prompt and effective treatment of worker injuries, and efficient and<br />

effective claims handling. An integral component of the program will be the effective<br />

communication to employees of information about their rights and obligations under the State<br />

workers compensation structure.<br />

If you agree that this accurately reflects the understanding reached during our negotiations, please<br />

acknowledge by signing this letter in the space provided below.<br />

Sincerely,<br />

Jake Sloan, President<br />

Davillier-Sloan, Inc.<br />

On behalf of the Project Contractor<br />

Acknowledged and agreed to on behalf off the signatory Union parties this ___ day of<br />

_________ 2000.<br />

_________________________<br />

Barry Luboviski, Secretary-Treasurer, Alameda County Building and <strong>Construction</strong> Trades<br />

Council<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

54


February 28, 2000<br />

Letter of Understanding: Tenant Improvements<br />

Mr. Barry Luboviski, Secretary-Treasurer<br />

Building and <strong>Construction</strong> Trades Council of Alameda County<br />

8400 Enterprise Way, Room 101<br />

Oakland, CA 94621<br />

RE: Port of Oakland Maritime and Aviation Project Labor Agreement: Tenant Improvements<br />

Dear Mr. Luboviski:<br />

During our negotiations of the above-captioned Agreement, the Unions sought commitments<br />

from the Port to cover construction improvements that may be done by Port and Airport tenants<br />

during the life of the Project Labor Agreement. You and we acknowledged that we could not<br />

impose such a commitment on the tenants for both legal and practical reasons. At the same time,<br />

we recognize that without the unique protections that a project labor agreement offers, there is no<br />

way to insulate tenant contractors from the kinds of disruptions that come about in circumstances<br />

where local bargaining results in a strike against the contractors in the area or when union<br />

workers work alongside nonunion workers.<br />

The Unions have advised us that the PLA protections will not be extended to any work that is not<br />

expressly covered by the Agreement. That is, you have specifically reserved the Unions’ normal<br />

rights to conduct lawful concerted and protected activities at the Project site directed at any<br />

entities not covered by the Agreement. We have, in turn, expressed our position that the Unions<br />

have the ability (and the obligation) to manage any disputes that may arise in a manner calculated<br />

not to disrupt covered work under the Agreement. You have agreed that it is not the Unions’<br />

intent to disrupt the Project work in any way.<br />

We therefore share a mutual desire for the Project site to be free from such potential labor<br />

tensions and disruption. In the interest of promoting labor harmony and recognizing that the Port<br />

is not legally or practically empowered to compel its tenants to adopt and adhere to the terms of a<br />

PLA, the Port will notify each of its tenants when they undertake construction work on their<br />

leased premises of the importance of maintaining labor stability in the performance of their work.<br />

This notification will specifically include a description of the PLA and its benefits as one means<br />

for achieving stability. The Unions agree that this PLA or one of comparable terms (including<br />

specifically the commitments not to engage in strikes, picketing or other economic pressure) will<br />

be made available to the tenants for their work if they should choose to have such an agreement<br />

for their work.<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

55


Letter of Understanding: Tenant Improvements<br />

Page two of two<br />

Attached to this letter is the notice the Port will give to its tenants when it is advised that a tenant<br />

is contemplating construction work during the term of this PLA. I trust that this letter accurately<br />

states the positions of the parties and the understanding we have reached to resolve this difficult<br />

issue.<br />

Please indicate your acceptance and agreement to this letter in the space provided below.<br />

Sincerely,<br />

Jake Sloan, President<br />

Davillier-Sloan, Inc.<br />

On behalf of the Project Contractor<br />

Acknowledged and agreed to on behalf off the signatory Union parties this ___ day of<br />

_________ 2000.<br />

_________________________<br />

Barry Luboviski, Secretary-Treasurer<br />

Alameda County Building and <strong>Construction</strong> Trades Council<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

56


“Notice to Tenant”<br />

“It has come to our attention that you are contemplating construction activities on Port property.<br />

That work is proposed to be conducted in proximity with and during the time that work is being<br />

performed by the Port under the terms of a Project Labor Agreement (“PLA”) with the Building<br />

and <strong>Construction</strong> Trades Council of Alameda County (“the Council”).<br />

“As you know, the Council and its affiliated unions have a strong interest in the work that is done<br />

on Port property and the contractors that are engaged to do the work. This is particularly true if<br />

nonunion contractors are brought to the site. Disputes that one or more unions may have with<br />

those contractors could be brought to the site and result in strikes, picketing or other forms of<br />

disruption. Similarly, any strikes or economic action directed at union contractors during the<br />

renegotiation of local collective bargaining agreements can also affect the labor stability for<br />

union work on the project. The PLA immunizes us from the occurrence of such disputes directed<br />

at our work. It cannot, however, insure that the occurrence of disputes directed at contiguous or<br />

proximate work will not adversely affect Port work.<br />

“Therefore, we ask that you give careful consideration to this potential for disruption on Port<br />

property that may be caused by the work you undertake and urge that you further consider how<br />

you will schedule work and select contractors to minimize this risk. You should know that the<br />

PLA (or one like it) and the unique protections it affords can be extended to your work should<br />

you choose to adopt it. Your choices in this regard are, of course, yours to make, but the<br />

consequences can be significant for you and the Port.<br />

“We would be pleased to discuss with you the concerns that we have raised here and the options<br />

for addressing these concerns based upon our dealings with the interested unions. Regardless of<br />

your conclusion, we would ask that you advise Ms. Cheryl Perry-League, the director of our<br />

Office of Equal Opportunity, as to your decision. She may be reached at our headquarters: 530<br />

Water Street, Oakland, CA 94607 or by telephoning 510-627-1417.”<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

57


February 28, 2000<br />

Letter of Understanding: Union Hiring Hall Procedures<br />

Mr. Barry Luboviski, Secretary-Treasurer<br />

Building and <strong>Construction</strong> Trades Council of Alameda County<br />

8400 Enterprise Way, Room 101<br />

Oakland, CA 94621<br />

RE: Port of Oakland Maritime and Aviation Project Labor Agreement:<br />

Union Hiring Hall Procedures<br />

Dear Mr. Luboviski:<br />

During our negotiations, the local unions raised concerns that their agreement to the provisions of<br />

the Project Labor Agreement sought by the Owner to enhance employment and contracting<br />

opportunities for local workers and businesses could give rise to potential fair representation<br />

claims by members. There were concerns that the local hire goals contained in Article V, Section<br />

6, whereby 50% of all craft hours would be performed by Local Impact Area residents, could<br />

expose the local unions to claims by workers on the local unions’ out-of–work lists.<br />

During our discussions with the Union negotiating committee and in explanatory conversations<br />

with concerned Locals, we confirmed the intent and effect of that Article to be that the identified<br />

social justice goals are to be pursued and achieved only in the context of the established hiring<br />

hall procedures and their normal operation. No Local Union is being asked to alter or dispense<br />

with their hiring hall procedures. Article V, Section 6 makes it plain that: “The Contractor shall<br />

make good faith efforts to reach this goal through the utilization of normal hiring hall procedures<br />

listed in the Schedule A agreements and the resources of the “Community Resource Centers” set<br />

out in Section 3 of this Article.” (See also, Section 3(e), “…to request a name call consistent<br />

with normal union hiring hall procedures. (Emphasis added.)) Additionally, Section 8 of that<br />

Article states the Unions will use the Community-based organizations as a source for hiring<br />

qualified local residents only, “after their out-of-work lists are exhausted”.<br />

The Unions have agreed to partner with the Owner and the Project Contractor in many valuable<br />

areas of cooperation to achieve these mutual and agreed upon goals. They have been asked only<br />

to respond to dispatch requests, consistent with their hiring hall procedures, in a manner that will<br />

enhance the Contractors’ ability to meet these goals.<br />

I trust that this accurately describes our agreement on this issue. If you and the Union<br />

Negotiating Committee agree that these comments are consistent with your understanding of our<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

58


Letter of Understanding: Union Hiring Hall Procedures<br />

Page two of two<br />

agreement, please indicate your concurrence and acceptance on behalf of the Committee in the<br />

space provided below.<br />

Sincerely,<br />

Jake Sloan, President<br />

Davillier-Sloan, Inc.<br />

On behalf of the Project Contractor<br />

Letter acknowledged and agreed to on behalf off the signatory Union parties this ___ day of<br />

_________ 2000.<br />

_________________________<br />

Barry Luboviski, Secretary-Treasurer<br />

Alameda County Building and <strong>Construction</strong> Trades Council<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

59


Letter of Understanding: Contractor Fringe Benefit Contribution Delinquencies<br />

Draft<br />

Mr. Barry Luboviski<br />

Secretary-Treasurer<br />

Building and <strong>Construction</strong> Trades Council of Alameda, AFL-CIO<br />

8400 Enterprise Way, Room 101<br />

Oakland, CA 94621<br />

RE: Port of Oakland Maritime and Aviation Project Labor Agreement<br />

Contractor Fringe Benefit Fund Contribution Delinquencies<br />

Dear Mr. Luboviski:<br />

In our negotiations for the captioned Project Labor Agreement, the Unions expressed concerns<br />

about their ability to recover unpaid fringe benefit contributions from delinquent contractors if<br />

they agreed, as part of the general commitment not to strike or otherwise disrupt the project or<br />

the work of a Contractor, to waive the right reserved in some local collective bargaining<br />

agreements to withdraw labor from a delinquent contractor. We emphasized the importance of<br />

an unqualified no-strike clause and the removal of any basis for economic action against any<br />

Contractor or the Project generally.<br />

In consideration of the Unions’ agreement to the commitments contained in Article X of the<br />

Project Labor Agreement and their waiver of the right to withhold labor in delinquency<br />

circumstances on this Project, the Port of Oakland will agree to a procedure to assist in the<br />

recovery of delinquent payments. The Port agrees, consistent with the General Conditions of its<br />

contract with the Contractor, to hold retainage monies owed to a delinquent Contractor and to<br />

issue joint checks to the applicable trust funds to cover demonstrated delinquencies under the<br />

following conditions. This commitment is independent of and does not interfere with the<br />

contractual remedies that may otherwise be available to the Unions against such Contractors or<br />

the general contractor of a delinquent subcontractor under the applicable Schedule As.<br />

Any trust fund claiming that a Contractor is delinquent in its fringe benefit contributions to the<br />

fund, will provide written notice of the alleged delinquency to the affected Contractor, with<br />

copies to DSI/PCI and the Port. The notice will indicate the amount of delinquency asserted and<br />

the period that the delinquency covers.<br />

Upon request by the Port, the trust fund or the involved Union will provide documentation of the<br />

delinquency sufficient to establish the fact and amount of the delinquency. If the Contractor<br />

acknowledges the delinquency and agrees that the payment may be made from retained funds, or<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

60


Letter of Understanding: Contractor Fringe Benefit Contribution Delinquencies<br />

Page two of two<br />

if the delinquency is disputed but has not been satisfactorily resolved by the parties within thirty<br />

days following the notice required above, a joint check (or checks) payable to the Contractor and<br />

the applicable trust fund(s) will be issued. The checks to be issued by the Port will not exceed<br />

the value of any retainage held by the Port for the delinquent contractor.<br />

I trust that this procedure is consistent with the understanding reached by the parties in the<br />

negotiations. If the terms of this letter and the procedure it contains are agreeable to the<br />

signatory Unions, please indicate your acceptance in the space provided below.<br />

Sincerely,<br />

__________________________<br />

On behalf of the Port of Oakland<br />

AGREED and ACCEPTED on behalf of the Building and <strong>Construction</strong> Trades Council of<br />

Alameda, AFL-CIO and the local unions signatory to the Port of Oakland Maritime and Aviation<br />

Project Labor Agreement this _________ day of _______________, 2000<br />

_____________________________<br />

Barry Luboviski, Secretary-Treasurer<br />

PORT OF OAKLAND MARITIME AND AVIATION PLA<br />

61


APPENDIX C4


SECTION 00550<br />

EXHIBIT A<br />

PORT OF OAKLAND MARITIME AND AVIATION PROJECT LABOR AGREEMENT (MAPLA)<br />

SUBSTANCE ABUSE PREVENTION POLICY<br />

DRUG TESTING<br />

CONTRACTOR REGISTRATION PACKET<br />

♦ Contractor Q&A’s<br />

♦ Program Management Pricing<br />

♦ Enrollment Instructions<br />

♦ Registration Form<br />

♦ Who Should Your Communicator Be?<br />

♦ Communicator Authorization and<br />

Setup Forms (2)<br />

♦ DCC Service Agreement<br />

♦ Drug & Alcohol Addendum


CONTRACTOR QUESTIONS<br />

1. Q. What is the DCC (Drugtest.com Contractors Consortium)?<br />

A. The DCC is an association for participating contractor (subcontractor) companies and their employee<br />

members who agree to comply with the standardized contractor’s consortium substance abuse policy to<br />

meet participating owner requirements. DCC is the data management company charged with providing<br />

the administration of the owner rules.<br />

2. Q. What is the objective of the DCC?<br />

A. The primary objective of the DCC is to assist the contractor members and owners in obtaining a drug<br />

free workplace by providing consistent, objective, fair, and manageable procedures for drug and alcohol<br />

testing which comply with applicable owner requirements.<br />

3. Q. Who is a participating contractor?<br />

A. A participating contractor is a contractor company who works on participating owner job sites and has<br />

contracted with Drugtest.com to comply with the owner’s substance abuse policy requirements.<br />

4. Q. Who can work on the participating owner job sites?<br />

A. Only employees who can demonstrate an (eligible) status in the DCC database. The entire DCC<br />

system is based on reporting status only (eligible/in eligible) to participating owners.<br />

5. Q. How do participating contractor employees get into the database?<br />

A. They are entered into the fully automated DCC database by utilizing what are called, fax forms. The<br />

form is filled out by an appointed contact person at a participating contractor office, signed by the<br />

employee, faxed to the dedicated database fax line and uploaded into the database.<br />

6. Q. What about my Department of Transportation (DOT) people?<br />

A. Your DOT people can be included under the same account number with a separate random pool to<br />

meet all DOT requirements.<br />

7. Q. What about the drug policy I now have in place?<br />

A. The DCC in no way limits your own company policy and procedures. Drugtest.com can also administer<br />

your company policy separate from the DCC and DOT programs.<br />

8. Q. How will billing be handled?<br />

A. One single bill from Drugtest.com covering drug and alcohol tests, MRO, administration, record storage,<br />

training etc. is sent to each participating contractor.<br />

9. Q. How will the owners audit my drug testing program?<br />

A. Owners can audit contractor programs through computer access to the DCC reporting system.


10. Q. Can our company link into Drugtest.com’s computer system?<br />

A. Yes, with full internet access<br />

11. Q. Why doesn’t the DOT program satisfy the owner requirements?<br />

A. The owners require more stringent testing provisions than the DOT.<br />

12. Q. Who should be the contact person in our company responsible for receiving information from<br />

Drugtest.com?<br />

A. The contact person (communicator) should be assigned to someone who has the authority to receive<br />

any and all confidential information. We recommend that a minimum of two persons be assigned as<br />

communicators.<br />

13. Q. What are the communicator’s responsibilities?<br />

A. To verify the applicant, receive and disburse random selection list and communicate with the Medical<br />

Review Officer (MRO) and Drugtest.com.<br />

14. Q. Who can get actual test results?<br />

A. Only the communicator(s) at the company who paid for the test and the person who submitted the<br />

specimen.<br />

15. Q. How will the contractors be trained to operate the program?<br />

A. Drugtest.com’s (Quickstart) communicator certification program consists of a two hour session that is<br />

designed to prepare the designated company communicator to administer the drug testing program.<br />

They are certified by completing the session and correctly answering the test questions. There is no<br />

additional charge for this.<br />

16. Q. How does the communicator handle a positive drug/alcohol test result on a DCC test?<br />

A. They would handle it in accordance with the policy and procedure. The employee is given a letter<br />

explaining the policy rules for rehabilitation opportunities/procedures.<br />

17. Q. Will this program keep me in compliance with all owner requirements?<br />

A. The DCC program is designed to meet all owner requirements. Client compliance is dependent upon<br />

meeting responsibilities outlined by the DCC with regard to each program.<br />

18. Q. Can my entire company operate within the DCC?<br />

A. Yes, variations are available for multiple testing requirements (tests, random pools, etc.) in addition to<br />

full DCC compliance. Drugtest.com can also run your corporate and/or DOT program(s) separate from<br />

the DCC program.


Annual Corporate Member Enrollment Fee<br />

Maintenance of Total Program per Reporting Location<br />

Additional $100 Annual Fee per Additional Program (FHWA, RSPA,…)<br />

Record Set-up Fee Per Person<br />

Initial One-time Employee Record Set-up and Maintenance Fee<br />

Administrative Transaction Fee ( C.O.C. Processing )<br />

Collection Site Selection & Administration<br />

Chain of Custody (C.O.C.. Processing)<br />

Necessary Collection Supplies<br />

Specimen Collection<br />

Transportation of Specimen<br />

Specimen Adulteration Testing<br />

Specimen Analysis<br />

DHHS Certified Laboratory GC/MS Confirmations<br />

Medical Review of Test Results (MRO)<br />

MRO Return to Duty Program Set-up<br />

Storage and Documentation of Positive Specimens<br />

Automated Test Reporting “Negative/Reject” Reporting by Fax/Mail<br />

Random Selection Pool Management<br />

Annual Statistical Report<br />

Drug Program compliance Verification ID Cards<br />

Employee Status Verification (Active - Inactive)<br />

$300.00<br />

Included<br />

$64.50<br />

Included<br />

Included<br />

Included<br />

Client Expense<br />

Included<br />

Included<br />

Included<br />

$37.00<br />

Included<br />

Client Expense<br />

Included<br />

Included<br />

Included<br />

Included<br />

Included<br />

Included<br />

Alcohol Program Management/Record Keeping<br />

Alcohol Evidential Breath Testing (EBT) at DISA/BTARS Sites<br />

$10.00<br />

Alcohol Evidential Breath Testing (EBT) Third Party Sites Actual Cost + $5.00


ENROLLMENT INSTRUCTIONS<br />

As<br />

Easy<br />

as...<br />

In order to enroll in Drugtest.com, please review the enclosed materials and take<br />

the following actions. (Enrollment materials must be submitted at least 7-10 days<br />

before initial testing request.)<br />

1. Complete Required Forms<br />

A. Drugtest Inc. Service Agreement<br />

B. Registration Form : Please complete the highlighted areas<br />

(Companies wishing to utilize Drugtest.com for DOT compliance should<br />

indicate so under the DOT Program section.)<br />

C. Communicator Authorization and Setup: Please complete the<br />

highlighted areas (One each for primary and backup communicators, see<br />

“Who Should Your Communicator Be?)<br />

2. Mail Completed Forms A, B, and C: 10750 Hammerly Blvd.<br />

Houston, Texas 77043<br />

Attn: Account Implementation<br />

3. Annual Corporate Fee Payment must be included (each additional program<br />

and/or emergency setup add $100.00)<br />

Should you have any questions regarding these procedures, please contact<br />

Loreili Babilon, Area Manager, at 510-412-0295<br />

or<br />

1-800-DRUGTEST.


Drugtest.com<br />

10750 Hammerly Blvd, Houston, TX 77043 (713)972-3472 Fax: (713)972-3421<br />

REGISTRATION FORM<br />

All information must be completed and a check or purchase order received before account will be activated.<br />

Client Name: Phone: Fax:<br />

Physical Address: Physical Suite:<br />

Phys City, State Zip: , Mailing Address:<br />

Mailing Suite: Mail City, State, Zip: ,<br />

Invoice To Attn: Billing Address:<br />

Billing Suite: City, State Zip: ,<br />

Billing Phone: Billing Fax:<br />

Drugtest.com Consortium Program # Employees: Region: Genentech? Exxon? Drugtest.com Card? Yes<br />

Consortium Drug Panel, Medical Review Officer (MRO) Services, and Consortium Policy Included<br />

Random Selection: Rate: Start Date Frequency: monthly Included<br />

Per Drug Specimen Analyzed<br />

Employee Record Setup Fee (Per employee, one-time fee)<br />

Drugtest.com PLA / Port of Oakland Program # Employees: Drugtest.com Card?<br />

Check all desired panels: Drugtest.com 10 with 20ng THC cutoff Drugtest.com 5 (DHHS levels) Drugtest.com 9 Panel Included<br />

Medical Review Officer (MRO) Services: Yes Review: Positives Only Review pre-employments? Yes Included<br />

Random Selection: NO Rate: Start Date: Frequency: Included<br />

Drugtest.com Policy: Do you require a policy?NO Included<br />

Per Drug Specimen Analyzed 64.50<br />

Employee Record Setup Fee (Per employee, one-time fee) 0.00<br />

DOT Program School Bus? # Employees: Drugtest.com Card? Drug? Alcohol?<br />

Governing Agencies (check all that apply): DOE FAA FHWA FRA FTA RSPA USCG Included<br />

Split Specimen Options: RSPA: USCG: All Others: split mandated Included<br />

Medical Review Officer (MRO) Services: Included<br />

Random Selection: Rate: 50% or 25%, as required by agency Start Date: Frequency: Included<br />

DOT Policy: Do you require a policy? Policy should include language Included<br />

Per Drug Specimen Analyzed<br />

Employee Record Setup Fee (Per employee, one-time fee)<br />

Collection Services<br />

Drug Collection Client Expense<br />

Breath Alcohol Screen, Confirm, and Record-Keeping at Drugtest.com site 10.00<br />

Alcohol Screen or Confirm at non-BTARS site Client Expense<br />

Alcohol Record-Keeping at non-BTARS site: yes 5.00<br />

Biosite Triage Drug Screening Kits: no<br />

Saliva Swabs: no<br />

Blood Alcohol: no<br />

Training<br />

Communicator Training (required) No Charge<br />

Supervisor Training Information (required by DOT and DCC): yes<br />

Employee Education Information:(required by DOT): yes<br />

Administrative<br />

Emergency Setup: no<br />

Annual Corporate Fee (per reporting location) 300.00<br />

Overnight, Shipping & Handling Charges Client Expense<br />

For Office Use Only:<br />

Account #: Sales: MRO: 600 Lab: Affil.: Special: Subsidiary:<br />

________________________________________________ _______________________________________________<br />

Company Representative Date Drugtest.com Representative Date


WHO SHOULD YOUR COMMUNICATOR BE?<br />

The confidential link between drugtest.com and your<br />

company:<br />

• The only authorized person to receive confidential information<br />

• Contact between your company and employees<br />

Duties include:<br />

• Enrolling employees into program<br />

• Making sure employees test according to policy<br />

• Ordering supplies<br />

• Updating Operations Manual<br />

Your company will designate:<br />

• Primary Communicator<br />

• Backup Communicator


Drugtest.com<br />

10750 Hammerly Blvd., Houston, TX 77043-2304 Ph: (713) 972-3472 Fax (713) 972-3449<br />

COMMUNICATOR AUTHORIZATION AND SETUP FORM<br />

THIS FORM MUST BE COMPLETED FOR ALL AUTHORIZED COMMUNICATORS TO BE SET UP IN OUR SYSTEM. PLEASE<br />

MAKE A COPY FOR EACH COMMUNICATOR YOU WISH TO SET UP AND FAX EACH COMPLETED FORM BACK TO<br />

Drugtest.com. Drugtest.com can provide sophisticated routing of communications based on content. Unless otherwise specified, all<br />

communications are sent to the Primary communicator by default. If you would like to have additional communicators, please contact<br />

your Drugtest.com sales representative for information on our additional communications capabilities.<br />

Client Name:<br />

Please circle one type of communicator:<br />

(Primary Backup Positives Positive Backup Randoms Master Random Forms<br />

Bulletins)<br />

Communicator Name (first, middle initial, last) ___________________________________<br />

Phone (______)___________ Fax (______)______________ E-Mail ___________________<br />

Mailing Address _________ _City____________<br />

State _____ Zip ________<br />

Physical Address ______________________ City ___________ State ______ Zip ________<br />

ease circle one method for receiving randoms:<br />

(E-mail Fax Immediate Voice Response Fax On Demand Mail Overnight/Client Expense)<br />

Please circle one method for receiving negative test results:<br />

(E-mail Fax Mail Regular)<br />

Drugtest.com allows you to search for nearby collection sites, submit forms, and print employee rosters over the internet.<br />

If you would like to sign up for this service, please fill out the following User ID and Password Information:<br />

Note: Both User ID and Password MUST BE a minimum of 6 characters long, including at least 2 numbers and 2 letters. For<br />

example,<br />

User ID: John25 Password: Blue32.<br />

User ID: _______________Password: _______________<br />

If you would like to restrict times during which Drugtest.com will attempt to send you communications,<br />

please complete the table below.<br />

Call After<br />

Call Before<br />

Mon-Thur Fri Sat Sun<br />

Please provide the answers to these three security questions in the table below.<br />

Questions Answers<br />

1) What is your Social Security Number?<br />

2) What Month were you born?<br />

3) What numeric day were you born?


Drugtest.com<br />

10750 Hammerly Blvd., Houston, TX 77043-2304 Ph: (713) 972-3472 Fax (713) 972-3449<br />

COMMUNICATOR AUTHORIZATION AND SETUP FORM<br />

THIS FORM MUST BE COMPLETED FOR ALL AUTHORIZED COMMUNICATORS TO BE SET UP IN OUR SYSTEM. PLEASE<br />

MAKE A COPY FOR EACH COMMUNICATOR YOU WISH TO SET UP AND FAX EACH COMPLETED FORM BACK TO<br />

Drugtest.com. Drugtest.com can provide sophisticated routing of communications based on content. Unless otherwise specified, all<br />

communications are sent to the Primary communicator by default. If you would like to have additional communicators, please contact<br />

your Drugtest.com sales representative for information on our additional communications capabilities.<br />

Client Name:<br />

Please circle one type of communicator:<br />

(Primary Backup Positives Positive Backup Randoms Master Random Forms<br />

Bulletins)<br />

Communicator Name (first, middle initial, last) ___________________________________<br />

Phone (______)___________ Fax (______)______________ E-Mail ___________________<br />

Mailing Address _________ _City____________<br />

State ____ Zip _________<br />

Physical Address _______________________ City ___________ State ____ Zip _________<br />

ease circle one method for receiving randoms:<br />

(E-mail Fax Immediate Voice Response Fax On Demand Mail Overnight/Client Expense)<br />

Please circle one method for receiving negative test results:<br />

(E-mail Fax Mail Regular)<br />

Drugtest.com allows you to search for nearby collection sites, submit forms, and print employee rosters over the internet.<br />

If you would like to sign up for this service, please fill out the following User ID and Password Information:<br />

Note: Both User ID and Password MUST BE a minimum of 6 characters long, including at least 2 numbers and 2 letters. For<br />

example,<br />

User ID: John25 Password: Blue32.<br />

User ID: _______________Password: _______________<br />

If you would like to restrict times during which Drugtest.com will attempt to send you communications,<br />

please complete the table below.<br />

Call After<br />

Call Before<br />

Mon-Thur Fri Sat Sun<br />

Please provide the answers to these three security questions in the table below.<br />

Questions Answers<br />

1) What is your Social Security Number?<br />

2) What Month were you born?<br />

3) What numeric day were you born?


This Page is Blank.


APPENDIX D


FedEx Contractor Safety Requirements<br />

FedEx Contractor Safety Requirements .................................................... 1<br />

Section 1. Introduction ................................................................................. 3<br />

1.1. Safety Manual Purpose and Scope................................................................... 3<br />

1.2. Safety Policy.................................................................................................... 3<br />

1.3. Goals and Objectives ....................................................................................... 3<br />

Section 2. Definitions and Acronyms .......................................................... 4<br />

2.1. General Information......................................................................................... 4<br />

2.2. Definitions ....................................................................................................... 4<br />

2.3. Acronyms......................................................................................................... 6<br />

Section 3. Safety Program Administration................................................. 7<br />

3.1. General Information......................................................................................... 7<br />

Section 4. Reporting an Emergency............................................................ 7<br />

4.1. General Information......................................................................................... 7<br />

4.2. Definitions ....................................................................................................... 7<br />

4.3. Emergency Reporting Procedures ................................................................... 8<br />

4.4. Accidents Involving Serious Injury or Death .................................................. 8<br />

4.5. Fire or Smoke................................................................................................... 8<br />

4.6. Chemical or Hazardous Material Spill............................................................. 9<br />

4.7. Fuel Spill........................................................................................................ 10<br />

4.8. Property Damage ........................................................................................... 10<br />

4.9. Severe Weather .............................................................................................. 10<br />

4.10. Bomb Threat ................................................................................................ 11<br />

4.11. Evacuation ................................................................................................... 11<br />

4.12. Transportation.............................................................................................. 12<br />

4.13. Reporting of Non-Referred Medical Treatment .......................................... 12<br />

Section 5. Hazard Communication Program........................................... 12<br />

5.1. General Information....................................................................................... 12<br />

5.2. Hazardous Materials List............................................................................... 12<br />

5.3. Material Safety Data Sheets........................................................................... 13<br />

5.4. Container Labels............................................................................................ 14<br />

5.5. Hazard Communications................................................................................ 14<br />

Section 6. Housekeeping............................................................................. 16<br />

6.1. General Information....................................................................................... 16<br />

6.2. Definitions ..................................................................................................... 16<br />

6.3. Housekeeping Procedures.............................................................................. 16<br />

1<br />

May 31, 2011


Section 7. Lockout and Tagging ................................................................ 17<br />

7.1. General Information....................................................................................... 17<br />

7.2. Lockout and Tagging Procedures .................................................................. 18<br />

7.3. <strong>Construction</strong> Equipment Facilities................................................................. 19<br />

7.4. Existing Operating Facilities and Equipment ................................................ 20<br />

7.5. Shop Equipment............................................................................................. 21<br />

7.6. Locks and Multi-Lock Devices...................................................................... 21<br />

Section 8. Welding, Cutting, and Burning…………...………………….22<br />

8.1. General Information….…………………………………………22<br />

8.2. Permit…………………….……………………………………..22<br />

8.3. Additional Requirements for the MEM Hub……………….…..23<br />

2<br />

May 31, 2011


Section 1. Introduction<br />

1.1. Safety Manual Purpose and Scope<br />

1.1.1. The FedEx Contractor Safety Requirements identifies the<br />

specific safety requirements for working within a FedEx<br />

property.<br />

1.2. Safety Policy<br />

1.2.1. Contractor’s managers and supervisors are responsible for<br />

preventing incidents or conditions that could lead to<br />

incidents, injuries, illness, or fatalities. The ultimate success<br />

of the safety program depends on the cooperation of every<br />

employee. The contractor’s management must ensure that<br />

safety rules and procedures are enforced and that effective<br />

training and education programs are employed.<br />

1.3. Goals and Objectives<br />

1.3.1. The goals of the safety program are listed below:<br />

a. eliminate accidents and work related illnesses at FedEx facilities<br />

b. achieve zero fatalities, zero permanent disabling injuries, and zero lost<br />

work day cases<br />

c. eliminate Occupational Safety and Health Administration (OSHA)<br />

recordable injuries<br />

d. eliminate releases to the environment and prevent environmental harm<br />

1.3.2. The main objective of the safety program is to support and<br />

assist contractors with their responsibility to control the<br />

exposures and prevent the incidents that may cause injuries,<br />

illness, fatalities, equipment damage, fire, and damage or<br />

destruction of property at FedEx.<br />

3<br />

May 31, 2011


Section 2. Definitions and Acronyms<br />

2.1. General Information<br />

2.1.1. The definitions listed in paragraph 2 are terms used<br />

throughout this manual. Definitions that apply only to a<br />

specific section of the manual are provided in that section.<br />

2.1.2. The acronyms in paragraph 3 are used throughout the<br />

manual and listed here for reference.<br />

2.2. Definitions<br />

Assembly Area A pre-determined location in which to assemble and conduct a roll<br />

call in case of an emergency evacuation.<br />

Competent Person As defined by OSHA, an individual who is capable of identifying<br />

existing and predictable hazards in the work area that are unsanitary<br />

or dangerous to employees and who has the authority to correct or<br />

eliminate the hazards.<br />

Contract<br />

Employee<br />

An employee of a contractor, the employees of subcontractors,<br />

consultants, vendors, and suppliers.<br />

Contractor A firm contracted to FedEx Express to perform specified work on<br />

FedEx premises. For this manual, references to “contractor” mean the<br />

contractor’s company, and the companies of their subcontractors,<br />

consultants, vendors, and suppliers.<br />

Contractor’s<br />

Management<br />

Contractor’s<br />

Safety Manager<br />

Personnel employed by a contractor who are responsible for<br />

managing, supervising, or directing contract activities and non-FedEx<br />

employees on site.<br />

An approved, competent safety professional employed by and<br />

assigned by the contractor to manage the safety program for a specific<br />

contract.<br />

Employee An employee of a contractor, the employees of subcontractors,<br />

consultants, vendors, and suppliers.<br />

Environmental<br />

Organization<br />

(FedEx)<br />

One of the local FedEx environmental organizations, such as FedEx<br />

Corporate Safety or FedEx designee.<br />

FedEx Approval Where possible, a specific approval source (FedEx Representative, the<br />

site FedEx Corporate Safety, etc.) is required. The term FedEx<br />

approval is used when the approval source may vary depending upon<br />

the situation or when approval is obtained through normal FedEx<br />

business practices. For projects, the project manager must be the final<br />

and/or confirming authority.<br />

FedEx<br />

Representative<br />

An authorized FedEx employee responsible for work performed by a<br />

specific contractor. In some cases authority may be formally<br />

delegated to a responsible representative that is not a FedEx<br />

employee.<br />

4<br />

May 31, 2011


Hazard<br />

Communication<br />

Program<br />

Hazardous<br />

Material<br />

A comprehensive program to ensure that hazards from chemicals,<br />

biological, or radiation are evaluated and that information pertaining<br />

to these hazards are communicated to contractors and their employees.<br />

A substance or mixture of substances that may produce adverse<br />

effects on the health or safety of a human being, due to characteristics<br />

such as being explosive, flammable, poisonous, irritating, or<br />

corrosive.<br />

Hazardous Waste A biological, chemical, or radioactive waste which may pose a hazard<br />

to people or the environment.<br />

Maintenance<br />

Organizations<br />

Medical Review<br />

Officer<br />

FedEx Facility Maintenance<br />

A licensed physician responsible for receiving laboratory results<br />

generated by a drug testing program, who has knowledge of substance<br />

abuse disorders and has been trained to interpret and evaluate an<br />

individual’s positive test result with his or her medical history and<br />

other biomedical information.<br />

Non-Public Area An area with posted requirements for personal protective equipment<br />

or other safety precautions necessary for entry, such as construction<br />

sites, mechanical rooms, above-ceiling areas, laboratories and<br />

confined spaces.<br />

Premises All FedEx sites, facilities, and property (owned and leased).<br />

Public Area An area where the general public operates. Public areas include<br />

offices, assembly areas, cafeterias, and conference rooms.<br />

Qualified Person An individual who has a recognized degree, certificate, or<br />

professional standing or extensive knowledge, training, and<br />

experience and who has successfully demonstrated the ability to<br />

resolve problems related to the work.<br />

Recordable Occupational injuries or illnesses as defined in OSHA 1904.12.<br />

Safety<br />

Organization<br />

(FedEx)<br />

FedEx Corporate Safety<br />

Security FedEx Corporate Security<br />

Site “Site” refers to any location on FedEx premises (owned or leased)<br />

where contractor employees may perform work and includes both<br />

interior (within buildings) and exterior (grounds, undeveloped<br />

property, etc.) spaces.<br />

Site Safety<br />

Representative<br />

A member of FedEx Corporate Safety. In cases of emergency, this<br />

term refers to the designated FedEx safety representative in charge or<br />

the ranking emergency response officer on the scene.<br />

Work Activities necessary to provide service, labor, materials, and<br />

equipment required by the contract.<br />

Work Area Specific site or location where work is performed.<br />

5<br />

May 31, 2011


2.3. Acronyms<br />

ANSI American National Standards Institute<br />

CFR Code of Federal Regulations<br />

DOT Department Of Transportation<br />

EPA Environmental Protection Agency<br />

FM Factory Mutual Property Insurer<br />

MSDS Material Safety Data Sheet<br />

MSHA Mine Safety and Health Administration<br />

NFPA National Fire Prevention Association<br />

NIOSH National Institute for Occupational Safety and Health<br />

OSHA Occupational Safety and Health Administration<br />

6<br />

May 31, 2011


Section 3. Safety Program Administration<br />

3.1. General Information<br />

3.1.1. The provisions of this manual apply to all FedEx sites;<br />

however, each site may have specific safety rules and<br />

regulations that apply when a contractor performs work on<br />

that site. Contractors are responsible for following the rules<br />

and regulations applicable to the site.<br />

3.1.2. Visitors must be escorted by a FedEx employee or SIDA<br />

approved photo ID contract employee and must follow the<br />

safety directives of the employee.<br />

Section 4. Reporting an Emergency<br />

4.1. General Information<br />

4.1.1. This section establishes the requirements, responsibilities,<br />

and methods of notification and response to emergency<br />

situations.<br />

4.1.2. Where a specific procedure has not been established, use<br />

good judgment in determining what actions to take.<br />

4.1.3. In addition to the reporting requirements of this manual,<br />

various policies and procedures require that all reports of<br />

accidents, incidents, or near misses be submitted to the<br />

FedEx site safety representatives.<br />

4.1.4. The contractor must identify evacuation routes, assembly<br />

areas, and tornado safe areas to all contract personnel before<br />

they begin work on the site.<br />

4.2. Definitions<br />

4.2.1. All Clear - When an emergency situation is over, the site<br />

safety representative in charge notifies security to authorize<br />

employees to return to normal work activities. Security then<br />

dispatches officers to affected assembly areas to<br />

communicate the end of the emergency.<br />

4.2.2. Call List - This is an approved list of individuals appointed<br />

to be the designated coordinators of emergency response for<br />

each contractor.<br />

4.2.3. Emergency - Any unplanned event that adversely affects<br />

personnel, the environment, or FedEx business is considered<br />

an emergency. In case of an emergency, refer to the<br />

following text.<br />

7<br />

May 31, 2011


4.3. Emergency Reporting Procedures<br />

4.3.1. Immediately report an emergency on FedEx property to<br />

Control or a member of FedEx management by telephone,<br />

radio, or messenger.<br />

4.3.2. Contact local FedEx operations management for lists of<br />

emergency numbers.<br />

4.3.3. Place emergency phone numbers in conspicuous places<br />

throughout the work area and on telephones.<br />

4.3.4. Photographs of emergency situations are prohibited unless<br />

security gives written approval.<br />

4.3.5. Do not make comments regarding emergencies to a media<br />

representative. Refer media inquiries to FedEx Corporate<br />

Communications<br />

4.3.6. If there is an evacuation, immediately report to the<br />

appropriate assembly area. See your supervisor or one of<br />

the emergency information maps posted in various locations<br />

in each building to confirm the location of the appropriate<br />

assembly area.<br />

4.3.7. Any event from a near miss to a serious injury or fatality<br />

must be reported to the FedEx project manager as well as to<br />

FedEx Corporate Safety within 24 hours of the occurrence.<br />

4.4. Accidents Involving Serious Injury or Death<br />

4.4.1. In the case of a serious accident, call the emergency<br />

telephone numbers provided by management for site<br />

specific numbers for immediate assistance and to obtain<br />

necessary first aid.<br />

4.4.2. Qualified FedEx Express personnel will assist in a lifethreatening<br />

emergency.<br />

4.4.3. Outside medical assistance should be requested by calling<br />

the provided emergency numbers when needed.<br />

4.4.4. Clear the area and keep away non-essential personnel.<br />

4.4.5. Provide assistance to rescue personnel if requested.<br />

4.4.6. After proper evacuation of the injured employee, do not<br />

disturb or remove anything in the immediate area of an<br />

accident scene without FedEx permission.<br />

4.4.7. The responsible contractor must make a full investigation<br />

and submit a report within 24 hours of the event and present<br />

it to the appropriate FedEx representative.<br />

4.5. Fire or Smoke<br />

8<br />

May 31, 2011


4.5.1. In the event of a fire, use the nearest fire alarm pull station,<br />

if available, and evacuate the area immediately. If the pull<br />

station does not activate (fire alarm is NOT sounding) or if<br />

no pull station is available, call the emergency telephone<br />

numbers from the nearest phone located in a safe area.<br />

NOTE: A FEDEX REPRESENTATIVE WILL CONTACT THE FIRE<br />

DEPARTMENT AND ESCORT THEM TO THE SCENE.<br />

4.5.2. Contract employees are not required to fight a fire, but may<br />

attempt to extinguish the fire after activating the fire alarm<br />

system if they are trained and can do so safely.<br />

4.5.3. Any contractors attempting to extinguish a fire should have<br />

been trained within the past 12 months in the safe use of fire<br />

extinguishers.<br />

4.5.4. Keep non-essential personnel away from the fire.<br />

4.5.5. If explosive materials, compressed gases, or Hazard class<br />

materials are involved or other hazards may exist, ensure<br />

that affected personnel are immediately evacuated to a safe<br />

distance.<br />

NOTE: DO NOT ATTEMPT TO EXTINGUISH THIS TYPE OF FIRE.<br />

4.5.6. Contractor personnel are to evacuate to assigned FedEx<br />

assembly areas. Once evacuation is complete, contractors<br />

must account for everyone for whom they are responsible.<br />

If an employee is missing, notify local security or fire<br />

department personnel immediately.<br />

4.5.7. Responsible or affected contractors must make a full<br />

investigation of the incident and submit a written report to<br />

the FedEx representative as well as to FedEx Corporate<br />

Safety within 24 hours of the occurrence.<br />

4.6. Chemical or Hazardous Material Spill<br />

4.6.1. In case of a spill, call the provided emergency telephone<br />

numbers immediately. Isolate and contain the spill if it is<br />

safe to do so, as determined by a competent person.<br />

4.6.2. Comply with the requirements of Section 14, Environmental<br />

Issues.<br />

4.6.3. Responsible or affected contractors must make a full<br />

investigation of the incident and submit a written report to<br />

the FedEx representative as well as to FedEx Corporate<br />

Safety within 24 hours of the occurrence.<br />

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4.7. Fuel Spill<br />

4.7.1. Discharged fuel creates a major threat to personnel,<br />

equipment, facilities, and cargo. Personnel must regard a<br />

fuel discharge as a hazard to be eliminated as soon as<br />

possible.<br />

4.7.2. If any hazardous or petroleum-based material is spilled or<br />

released into the environment, report the spill immediately<br />

to local management and the Maintenance Control<br />

Information Center (MCIC) at 797-5700. Local<br />

management must notify the EMD regional/facility<br />

environmental specialist IMMEDIATELY (toll-free EMD<br />

Spill Hotline: 1 877- FXSPILL) (Environmental Policy and<br />

Procedure Manual, ODS-12234).<br />

4.7.3. A fuel discharge presents a serious fire hazard that extends<br />

far beyond the area of discharge itself. The highly<br />

flammable vapors are heavier than air. Under certain wind<br />

conditions, they may settle and travel along the ground. All<br />

that is required to start a fire is a source of ignition<br />

somewhere along the path of travel.<br />

4.7.4. Personnel should never be permitted to walk or drive<br />

through the liquid area of a fuel discharge because of the<br />

extreme hazard in case of ignition (Ramp Ops R2-65-10).<br />

4.7.5. Driving/walking through the immediate area of a fuel spill<br />

could result in severe disciplinary action up to and including<br />

termination (Ramp Ops 2-85-10).<br />

4.8. Property Damage<br />

4.8.1. If property under FedEx control is damaged, notify the<br />

FedEx representative immediately.<br />

4.8.2. Protect against further damage where possible.<br />

4.8.3. Keep non-essential personnel away from the area.<br />

4.8.4. Responsible or affected contractors must make a full<br />

investigation of the incident and submit a written report to<br />

the FedEx representative as well as to FedEx Corporate<br />

Safety within 24 hours of the occurrence.<br />

4.9. Severe Weather<br />

4.9.1. Upon notification of a tornado warning affecting a FedEx<br />

site, operations will immediately issue a tornado alert (e.g.,<br />

by public address announcement and/or a building sweep.)<br />

In case of other severe weather, notification may come from<br />

management or one of the local safety organizations.<br />

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4.9.2. Operations management will immediately make appropriate<br />

public address and public media announcements instructing<br />

personnel to take appropriate actions.<br />

4.9.3. Take the following actions during warning conditions.<br />

• Secure loose materials that can become displaced.<br />

• Seek shelter in designated tornado safe areas if possible. If not, seek<br />

shelter in the center of a building or near the strongest supported<br />

section of the lower levels of a building.<br />

4.10. Bomb Threat<br />

4.10.1. Contact a member of FedEx management immediately. If<br />

possible transfer the call to a local FedEx representative or<br />

Control room manager.<br />

4.10.2. When a bomb threat is received, operations will determine<br />

if an evacuation of the site or buildings is required. Once<br />

evacuation is complete, each contractor will account for<br />

their employees.<br />

4.10.3. If a contractor receives a bomb threat, the responsible or<br />

affected contractors must make a full investigation of the<br />

incident and submit a written report to the FedEx<br />

representative as well as to FedEx Corporate Safety within<br />

24 hours of the occurrence.<br />

4.11. Evacuation<br />

4.11.1. Security and/or operations management will determine if<br />

evacuation of buildings and site structures is required.<br />

4.11.2. Security and/or operations management personnel will<br />

determine the evacuation route and assembly area.<br />

4.11.3. Leave the affected location by the designated route and<br />

proceed calmly to the designated assembly location.<br />

4.11.4. Security and/or management personnel will stay in the<br />

affected area as long as it is safe to ensure that all personnel<br />

have evacuated.<br />

4.11.5. After arriving at the assembly area, contractors and the<br />

FedEx representative must report to operations management<br />

any problems relating to the emergency.<br />

4.11.6. When evacuation is complete, contractors must account for<br />

their personnel.<br />

4.11.7. A FedEx evacuation also requires that contract employees<br />

evacuate. This includes members of management and staff<br />

personnel.<br />

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4.12. Transportation<br />

4.12.1. It is the policy of FedEx that first aid, medical, and<br />

emergency transportation is to be provided by the contractor<br />

for employees who sustain occupational injuries or illness.<br />

FedEx Express personnel will assist when injuries are<br />

serious or life threatening.<br />

4.12.2. Contact operation to request and escort an emergency<br />

vehicle onto the site.<br />

4.12.3. Contractors must provide non-emergency transportation for<br />

their employees from the job site to the specified doctor’s<br />

office or clinic.<br />

4.13. Reporting of Non-Referred Medical Treatment<br />

4.13.1. Contractors must notify FedEx of employees who have<br />

obtained outside medical treatment for an alleged FedExsite<br />

related injury or illness. The responsible contractor<br />

must submit a report to the FedEx project manager or<br />

representative as well as to FedEx corporate Safety within<br />

24 hours of the occurrence.<br />

Section 5. Hazard Communication Program<br />

5.1. General Information<br />

5.1.1. Contractors must establish and maintain a written,<br />

comprehensive hazard communication program that<br />

complies with applicable state law and includes:<br />

a. A list of hazardous materials in the workplace<br />

b. Material safety data sheets (MSDS)<br />

c. Provisions for container labeling<br />

d. An employee training program<br />

5.1.2. Hazard communication programs may differ between sites,<br />

areas, and departments at FedEx facilities. Contact the<br />

FedEx representative or the site safety organization for<br />

specific hazard communication concerns relevant to the<br />

location and department.<br />

5.1.3. Refer to the DOT Emergency Response Guidebook for<br />

information about hazardous material spills.<br />

5.2. Hazardous Materials List<br />

5.2.1. Contractors must prepare a hazardous materials list before<br />

the materials arrive on site.<br />

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5.2.2. The hazardous materials list must contain:<br />

a. The chemical name or the common name used on the MSDS or<br />

container label<br />

b. The quantity usually stored on site in the following ranges:<br />

• Class A for quantities of less than 55 gallons or 500 pounds<br />

• Class B for quantities between 55 and 550 gallons or 500 and 5,000<br />

pounds<br />

• Class C for quantities between 550 and 5,500 gallons or 5,000 and<br />

50,000 pounds<br />

• Class D for quantities greater than 5,500 gallons or 50,000 pounds<br />

c. The area where the hazardous material is stored and to what extent it<br />

may be stored at altered temperature or pressure<br />

5.2.3. The hazardous materials list must be prepared for each work<br />

area and updated within 30 days of the addition or removal<br />

of a hazardous material, or when the quantity stored changes<br />

enough for it to be listed in a different class. The entire<br />

hazardous materials list must be updated at least annually.<br />

5.2.4. Contractors may be requested to submit electronic or hard<br />

copies of the hazardous materials list and material safety<br />

data sheets to the FedEx representative before the hazardous<br />

materials are brought on site.<br />

5.2.5. The FedEx representative will forward a copy of the list to<br />

the site safety organization, which will retain one copy for<br />

their files and hold the second copy for the local fire<br />

department.<br />

5.2.6. Upon receiving and forwarding this information, FedEx does<br />

not imply acceptance of responsibility or guarantee<br />

completeness or accuracy of contractor submittals.<br />

5.2.7. The use of hazardous materials in a FedEx facility requires<br />

consultation with the site safety organization and operations<br />

management.<br />

5.2.8. Hazardous materials may not be stored on site without<br />

written consent from the site safety organization and<br />

operations management.<br />

5.3. Material Safety Data Sheets<br />

5.3.1. Contractors must maintain the most current material safety<br />

data sheets provided by manufacturers and distributors of<br />

the material. If the contractor does not receive an MSDS<br />

from the manufacturer or distributor, the contractor should<br />

submit a written request for one. As a general guideline, an<br />

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MSDS dated three years earlier than the submission date<br />

should not be submitted to FedEx without verification that it<br />

is the latest version of the document.<br />

5.3.2. Beyond the identity information, the MSDS must provide<br />

information in the areas required by OSHA in 1910.1200(g)<br />

(2).<br />

5.3.3. A copy of each MSDS must be maintained at the work site.<br />

The copy must be easily accessible to contractors,<br />

employees, and FedEx personnel.<br />

5.4. Container Labels<br />

5.4.1. Contractors must ensure that labels on incoming containers<br />

are not removed or defaced, and that containers are clearly<br />

marked.<br />

5.4.2. Each container must be labeled, logged, or marked with the<br />

identity of the hazardous chemical it contains, and it must<br />

show appropriate hazard warnings for employee protection.<br />

The hazard warning can be messages, words, pictures, or<br />

symbols used to convey the hazard. Labels must be legible,<br />

in English (plus any other language required), prominently<br />

displayed, and meet OSHA and DOT requirements.<br />

5.5. Hazard Communications<br />

5.5.1. Contractors must have a means of informing employees of<br />

the hazardous materials associated with the work they<br />

perform, and communicating information on hazards in the<br />

FedEx facilities at which they are working.<br />

5.5.2. Contractors must train employees to recognize and avoid<br />

hazards and train them in the use of personal protective<br />

equipment to be used when working with hazardous<br />

materials.<br />

5.5.3. Employee Information and Training<br />

a. Contractors must establish a training and information program for<br />

employees potentially exposed to hazardous materials in their work area<br />

at the time of initial assignment, and whenever a new hazard is<br />

introduced to their work area. The discussion topics must include at a<br />

minimum:<br />

• Existence of the hazard communication standard and its requirements<br />

• Operations in the work area where hazardous materials are present<br />

• Where the contractor will keep the written hazard evaluation<br />

procedures, communications program, hazardous materials list, and the<br />

required MSDS.<br />

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. Training must comply with OSHA standards and, at a minimum, focus<br />

on the following:<br />

• How the hazard communication program is implemented on site, how<br />

to read and interpret information on labels and an MSDS, and how<br />

employees can obtain and use the available hazard information<br />

• Hazards of the materials in the workplace<br />

• Measures employees can take to protect themselves from hazards<br />

• Specific procedures put into effect by the contractor to provide<br />

protection, such as work practices and using personal protective<br />

equipment<br />

• Methods and observations, such as appearance or smell, workers can<br />

use to detect the presence of a hazardous material to which they may<br />

be exposed<br />

c. Where necessary, FedEx will provide training on the unique hazards<br />

that contractors may encounter in FedEx facilities.<br />

d. For further information, contractors not familiar with the applicable<br />

State’s hazard communication program are encouraged to contact the<br />

Department of Labor in the State where the site is located.<br />

e. Contractors must report to the FedEx representative any illness or injury<br />

known or suspected to be associated with hazardous material use or<br />

potential exposure while on FedEx premises.<br />

• Hazardous Materials<br />

f. Contractors are responsible for the safe use, storage, transportation, and<br />

disposal, in accordance with applicable laws, of chemicals or hazardous<br />

materials used in the performance of their work.<br />

g. Contractors must have available for FedEx a list of chemicals or<br />

materials used in the performance of their work and a copy of the<br />

MSDS for each material. The receipt of the list or MSDS by FedEx<br />

does not relieve the contractor from requiring employees and other<br />

persons performing work to assume responsibility for the safe use,<br />

storage, and disposal of hazardous materials.<br />

h. Contractors must require their suppliers, agents, and employees of other<br />

persons performing work to use an approved substitute chemical or<br />

material in the place of a chemical or material that FedEx requests not<br />

be used for the work.<br />

i. Chemicals or materials brought on site by employees and other persons<br />

performing work must bear a label stating the identity of the chemical or<br />

material, hazards associated with it, and the name of responsible party<br />

bringing the chemical or material onto the site.<br />

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j. Waste resulting from the work must be properly disposed of by the<br />

responsible contractor in accordance with local, State and Federal<br />

regulations. If uncertain about proper waste disposal, contact the FedEx<br />

environmental organization. Do not dispose of waste in site dumpsters.<br />

k. Hazardous materials, pollutants, and contaminants encountered or<br />

generated from soils or facilities in place prior to commencement of<br />

work, or from portions of the contract already completed by other<br />

contractors, are the responsibility of FedEx. These will be disposed of<br />

as directed by FedEx Corporate Safety in accordance with applicable<br />

laws. The contractor must immediately notify FedEx if hazardous<br />

substances, pollutants, and contaminants are encountered at the work<br />

site.<br />

l. Contractors are required to keep accurate records of the types and<br />

quantities of waste, including hazardous waste, and the facilities in<br />

which the wastes are treated, incinerated, or disposed. The contractor<br />

must provide FedEx with copies of these records. Liquids (including<br />

muddy water) or chemicals should not be pumped or allowed to flow<br />

into a sewer. Do not clean equipment or change lubrication or<br />

pneumatic fluids in areas that are not equipped with spill contaminant<br />

and control facilities.<br />

Section 6. Housekeeping<br />

6.1. General Information<br />

6.1.1. Good housekeeping is mandatory. Contractors must keep<br />

their work area neat, clean, and orderly.<br />

6.1.2. If a contractor’s work area is not kept clean, FedEx may<br />

have the area cleaned and charge the cost to the contractor.<br />

FedEx may also stop work until the area has been cleaned.<br />

6.2. Definitions<br />

6.2.1. A barricade is a device used to direct and protect pedestrians<br />

and vehicles from a work area.<br />

6.2.2. A trash chute is a controlled means of conveying debris from<br />

an elevated location to the ground.<br />

6.3. Housekeeping Procedures<br />

6.3.1. Keep work areas, passageways, fire exits, fire lanes, and<br />

stairs in and around the buildings and structures clear of<br />

debris at all times.<br />

6.3.2. Store materials, equipment, and tools in an orderly manner.<br />

6.3.3. Keep storage areas and walkways free of dangerous<br />

depressions, obstructions, and debris.<br />

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6.3.4. Clean the work area daily and dispose of debris in<br />

dumpsters, or off site in accordance with the environmental<br />

requirements of FedEx, the EPA, and other regulatory<br />

agencies.<br />

6.3.5. Dumpsters<br />

a. Do not allow dumpsters to block fire exits, fire lanes, fire hydrants, or<br />

traffic areas (personnel or vehicular).<br />

b. Keep dumpsters that are not part of a trash chute a minimum of 50 feet<br />

from structures.<br />

c. Barricade the areas around dumpsters that are part of a trash chute.<br />

d. If dumpsters are used in combination with trash chutes, employees are<br />

not allowed inside the barricaded area or dumpster unless trash chute<br />

loading locations have a door and lock, which ensures that no material<br />

can be placed in the chute while work is being performed inside the<br />

barricaded area or dumpster.<br />

Section 7. Lockout and Tagging<br />

7.1. General Information<br />

7.1.1. The Lockout/Tagout Program is required to provide a safe,<br />

healthy, and productive work environment for personnel<br />

performing work activities where inadvertent energizing of<br />

equipment could present personal injury or equipment<br />

damage.<br />

7.1.2. Federal Express Maintenance Management is responsible for<br />

ensuring that all contractors and maintenance personnel (in<br />

their respective areas) involved in procedures outlined in the<br />

following sections, are trained and equipped to meet<br />

program objectives.<br />

7.1.3. Each time a piece of equipment is shutdown for servicing<br />

and/or maintenance, it is important to protect employees in<br />

the area from the hazards associated with the inadvertent<br />

energizing of such equipment. Both maintenance and<br />

operations are affected by the hazards of shutdown<br />

equipment.<br />

7.1.4. The Lockout/Tagout Program will let operations know that<br />

the equipment is out of service, why, and when maintenance<br />

is completed. In return, maintenance needs to understand the<br />

hazards associated with the inadvertent energizing of such<br />

equipment during shutdown and that the program protects<br />

them during such work activity.<br />

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7.1.5. This procedure, when used in combination with other safety<br />

procedures, is designed to provide the necessary<br />

communication between operations and maintenance to<br />

assure the safety of all employees.<br />

7.1.6. Equipment, piping, machinery, and electrical circuits will be<br />

isolated, de-energized, or otherwise shut down when work<br />

that could result in personal injury or equipment damage is<br />

to be performed.<br />

7.1.7. Each individual working on a piece of equipment or exposed<br />

to hazards must be protected from injury by individual<br />

lockout or group lockout.<br />

7.1.8. In all cases, each individual must verify that equipment is<br />

Safe to work on before proceeding with the work.<br />

7.2. Lockout and Tagging Procedures<br />

7.2.1. Do not work on equipment until it is de-energized and tested<br />

using this procedure.<br />

7.2.2. Approved, site-specific procedures for lockout and tagging<br />

must be followed. Lockout and tagging must include the<br />

following elements:<br />

a. Use only standard construction danger tags and single-key locks.<br />

b. When tags are used, fill in only the spaces provided to indicate a<br />

description of the equipment, circuit number involved, date, signature,<br />

company name and contact number. Attach tags securely. Do not use<br />

tags without locks<br />

c. Never alter tags. Destroy dedicated tags immediately upon removal.<br />

d. Do not operate equipment with a tag or lock attached regardless of the<br />

circumstances.<br />

e. Operating a valve or switch to which danger tags are attached, or<br />

removing a lock without authorization may result in removal from<br />

FedEx premises.<br />

f. If the tag originator is off the site, the originator’s supervisor and a<br />

FedEx representative or designee may remove the lock and tag, or<br />

authorize removal after verifying the system or device is safe and<br />

clearing it with the appropriate trade‘(s). The authorization to remove<br />

the lock must be in writing. For existing FedEx facilities, authorization<br />

must involve the site facility operations representative.<br />

g. A minimum two-tier lockout and tagging system is required for existing<br />

FedEx facilities.<br />

• Personnel responsible for facility operations at the site must place the<br />

first lock on any circuit that is being locked-out. After ensuring that<br />

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all parties have completed their work and removed their locks, the<br />

party who placed the first lock will remove the lock.<br />

• Each company working in the area affected by the lock-out must place<br />

an additional lock. A supervisor may place one lock for multiple<br />

individuals, but only if all of the individuals are under his/her direct<br />

supervision. When each company/person completes work in the area,<br />

the person who placed the lock will remove it. (Every individual<br />

working in the affected area has the right to place a lock.)<br />

h. FedEx Express or the FedEx designated representative is responsible for<br />

breaking flanges, placing blanks, draining, and decontaminating certain<br />

equipment or systems prior to release for work. No work requiring<br />

lockout or tagging should be conducted without the approved work<br />

permit.<br />

i. Tags required beyond one shift will be replaced by the oncoming shift,<br />

or by the FedEx representative if no work is scheduled and the system<br />

remains shut down. Engineers or superintendents may be designated by<br />

FedEx to act in this capacity. Long term lockouts may not require shift<br />

replacement, if so determined by FedEx’s representative.<br />

7.3. <strong>Construction</strong> Equipment Facilities<br />

7.3.1. Electrically Operated Systems<br />

a. The FedEx representative places multi-lock devices when other crafts<br />

are involved in the shutdown.<br />

b. The FedEx representative opens the switch, pulls power and control<br />

fuses, places the lock and tag, and tests the equipment to verify it is<br />

inactive.<br />

c. Personnel from other crafts performing work place their locks and tags<br />

on the representative’s multi-lock device. Where several craftspersons<br />

of one craft are involved, the foreman may place one lock on the multilock<br />

device, and then the craftspersons may place their locks and tags on<br />

the multi-lock device after witnessing a proper test.<br />

d. Upon completion of work, personnel from other crafts remove their<br />

locks and tags.<br />

e. The FedEx representative’s lock and tag is the last to be removed. After<br />

ensuring that everyone is clear, the representative removes the lock and<br />

tag.<br />

f. New work is inspected and tested.<br />

7.3.2. Piping Systems<br />

a. The piping contractor places multi-lock devices when other crafts are<br />

involved in the shutdown.<br />

b. The piping contractor de-energizes, locks, tags, and tests the system.<br />

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c. Personnel from other crafts performing work place their locks and tags<br />

on the piping contractor’s multi-lock device. Where several<br />

craftspersons of one craft are involved, the foreman may place one lock<br />

on the multi-lock device, and then the craftspersons may place their<br />

locks and tags on the multi-lock device.<br />

d. Upon completion of work, personnel from other crafts remove their<br />

locks and tags.<br />

e. The piping contractor’s lock and tag is the last to be removed. After<br />

ensuring everyone is clear, the piping contractor removes the lock and<br />

tag and notifies FedEx.<br />

7.4. Existing Operating Facilities and Equipment<br />

7.4.1. Electrically Operated Systems<br />

a. The FedEx representative de-energizes the system, demonstrates that<br />

the power is off to the electrician and other contractors, and locks and<br />

tags the system.<br />

b. A qualified person ensures that fuses are removed and locks, tags, and<br />

verifies that the system is inactive.<br />

c. Other personnel may place locks and tags as described in paragraph<br />

3.1.C.<br />

d. Upon completion of work, the FedEx representative removes their lock<br />

and tag and replaces fuses where required.<br />

e. The FedEx representative checks the system and re-energizes the<br />

circuits.<br />

f. New work is inspected and tested.<br />

7.4.2. Other Systems<br />

a. The FedEx representative de-energizes the system and places a lock and<br />

tag.<br />

b. The FedEx representative directs the contractor as to where to make<br />

first break of flanges and where to place blanks. The FedEx<br />

representative then verifies the system is empty and decontaminated.<br />

c. The piping contractor verifies the system is de-energized, makes the<br />

first break in the flange, places blanks as directed by the FedEx<br />

representative, and places the piping contractor’s tag and lock. The<br />

FedEx representative then places the manager’s lock and tag.<br />

d. Personnel of other crafts may then place locks and tags, perform work,<br />

and remove them upon completion of their work.<br />

e. The appropriate contractor ensures the system is clear and removes their<br />

lock and tag. When completed, the contractor notifies FedEx that the<br />

system is acceptable, and the contractor’s lock and tag is removed.<br />

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f. The FedEx representative removes the lock and tag and re-energizes the<br />

system.<br />

g. New systems are inspected and tested.<br />

7.5. Shop Equipment<br />

7.5.1. Authorized operators of shop equipment must lock out their<br />

equipment to change tools, chucks, blades, and perform<br />

similar tasks. A power disconnect switch will be provided<br />

for this purpose at or near the equipment unless the<br />

equipment can be unplugged.<br />

7.5.2. Do not use pushbutton controls or butterfly valves for<br />

lockout.<br />

7.5.3. Do not use a tag without a lock without coordinating with<br />

FedEx.<br />

7.6. Locks and Multi-Lock Devices<br />

7.6.1. Use only single-key locks. The key must remain in the<br />

possession of the person placing the lock.<br />

7.6.2. The prime craft directly related to the item to be locked out<br />

will provide and install multi-lock devices.<br />

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Section 8. Welding, Cutting, and Burning<br />

8.1. General Information<br />

8.1.1. The Hot Work Procedure is required to provide a safe,<br />

healthy, and productive work environment for personnel<br />

performing hot work activities.<br />

8.1.2. FedEx management is responsible for ensuring that all<br />

contractors and maintenance personnel involved in hot work<br />

activities are trained and equipped as required by Federal<br />

Express Policy and OSHA title 29, CRF part 1910, subpart<br />

Q, and part 1926, subparts E & J. This procedure shall be<br />

required at all FedEx leased or owned facilities.<br />

8.2. Permits<br />

8.2.1. Welding, cutting, or spark-producing work (Hot Work) is<br />

prohibited until the appropriate percautions are complete per<br />

FM Global “Hot Work Training<br />

8.2.2. Anyone involved in “Hot Work” must complete FM<br />

Global’s “Hot Work Training”. The training is available at<br />

the following website:<br />

a. http://fmglobaltraining.skillport.com<br />

8.2.3. Prior to any “Hot Work”, the contractor will designate a<br />

“Fire Safety Supervisor” for all work. The Fire Safety<br />

Supervisor will be responsible for ensuring all “Hot Work”<br />

is completed following FM Global’s “Hot Work Training”.<br />

8.2.4. Within areas with sprinkler protection, the sprinkler system<br />

shall be operational at all times during the performance of<br />

open flame work — unless the site safety organization has<br />

issued special permission. Under no circumstance are hotwork<br />

permits to be issued for areas in which the sprinkler<br />

system is impaired or malfunctions.<br />

8.2.5. For the Memphis Hub, the contractor will contact the<br />

Maintenance Control and Information Center at (901-224-<br />

6800) to ensure the sprinkler system in the area where<br />

welding, cutting, or spark-producing work is to be<br />

preformed is operational.<br />

22<br />

May 31, 2011


8.2.6. FM Global approved welding curtains, blankets and pads<br />

must be used to contain the sparks, slag, etc. that may be<br />

produced during “Hot Work”.<br />

8.2.7. Failure to follow the Hot Work permit procedure will result<br />

in immediate suspension of the work and removal of all<br />

people associated with the unauthorized work.<br />

8.2.8. Repeated failure to follow the Hot Work permit procedure<br />

will result in termination of all work and removal of the<br />

contractor/sub contractor from FedEx property.<br />

8.3. Additional Requirements for the MEM Hub<br />

8.3.1. The contractor will provide FedEx Hot Work plan showing<br />

location of where the work is to be done a minimal of one<br />

week prior to performing the work.<br />

8.3.2. Contractor will pre-inspect the Hot Work area a minimal of<br />

three days before the Hot Work is scheduled to be<br />

performed and contract the Maintenance Control and<br />

Information Center (901-224-6800) if additional cleaning is<br />

necessary.<br />

8.3.3. A construction notification must be sent out prior to Hot<br />

Work being performed. The construction notification<br />

should be sent to the FedEx Representative as identified in<br />

the contract documents at least two days before the work is<br />

to be preformed.<br />

8.3.4. The contractor will contact the Maintenance Control and<br />

Information Center at (901-224-6800) to ensure the<br />

sprinkler system in the area where Hot Work is to be<br />

preformed is operational.<br />

23<br />

May 31, 2011

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