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New Truck Race season<br />
<strong>In</strong> <strong>the</strong> champion’s<br />
cockpit<br />
<strong>MAN</strong> takes on Oman<br />
Desert challenge<br />
T H E I N T E R N A T I O N A L T R U C K M A G A Z I N E F R O M M A N T R U C K & B U S 1| 2 0 1 2<br />
The TGX joins Circus Krone<br />
<strong>In</strong> <strong>the</strong> <strong>big</strong> <strong>top</strong>!
Cover photograph: Christian Thomas, Berlin<br />
08<br />
THE STARS BEHIND THE SCENES AT CIRCUS KRONE<br />
<strong>In</strong> <strong>the</strong> <strong>big</strong> <strong>top</strong>: Seven <strong>MAN</strong> TGXs keep Europe’s <strong>big</strong>gest circus truckin’.<br />
Des Evans<br />
CEO <strong>MAN</strong> Truck & Bus UK Ltd.<br />
Dear industry<br />
Colleague,<br />
Operators are consistently<br />
telling us <strong>the</strong> three key things<br />
on <strong>the</strong>ir minds are; Cost -<br />
most notably fuel; Credit - or<br />
<strong>the</strong> lack of it from banks; and<br />
Compliance – <strong>the</strong> mounting<br />
cost of meeting legislation demands. At <strong>MAN</strong> we focus<br />
very closely on <strong>the</strong>se elements and have a number of<br />
ways to help. On <strong>the</strong> matter of Cost, we have <strong>the</strong> most<br />
economical tractor on <strong>the</strong> market (see page 24) and a<br />
proven cost-saving driver/vehicle performance monitoring<br />
system – <strong>MAN</strong> EcoStyle. As to Credit, <strong>MAN</strong> Financial<br />
Services continues to support <strong>MAN</strong> operators with a<br />
variety of acquisition formats. While we are actively<br />
cutting <strong>the</strong> costs of Compliance, through our Up Time<br />
Principle and competitive R&M packages. There’s never<br />
been a better time to invest in <strong>MAN</strong> trucks, and we are<br />
always ready to talk to you.<br />
22<br />
28<br />
NEW SEASON<br />
Truck Racing champion<br />
Jochen Hahn wants to<br />
win again!<br />
GREEN TESTS<br />
Contents<br />
<strong>MAN</strong>’s award-winning cold test procedure.<br />
R E C O R D P R O F I T S I N 2 0 1 1 .................................................. 4<br />
<strong>MAN</strong> sold 155,000 vehicles.<br />
C O S T, C R E D I T, C O M P L I A N C E ........................................ 14<br />
The operating industry can survive, with help from <strong>MAN</strong>.<br />
O M A N I S O N T H E U P ............................................................. 18<br />
<strong>In</strong>creased demand for trucks in a changing country.<br />
T G X T O P S T H E L O T ............................................................... 24<br />
<strong>MAN</strong>’s TGX 26.440 sweeps <strong>the</strong> board in fuel economy trials.<br />
F LY T H E F L A G S H I P ................................................................ 34<br />
<strong>MAN</strong> launches <strong>the</strong> Corinthian5 – ‘<strong>the</strong> intelligent truck’.<br />
N E W : T H E P R O F I D R I V E T E S T ......................................... 38<br />
So you think you’re a truck expert? Try our test and see!<br />
<strong>inmotion</strong><br />
1|2012
News World of <strong>MAN</strong><br />
After coming to an agreement with its <strong>In</strong>dia partner Force Motors,<br />
<strong>MAN</strong> will take over <strong>the</strong> two companies’ joint venture <strong>MAN</strong> Force<br />
Trucks Pvt. Ltd. The 50:50 joint venture will become an <strong>MAN</strong> Truck<br />
& Bus subsidiary, allowing <strong>MAN</strong> Truck & Bus to expand its operations<br />
in <strong>In</strong>dia, where <strong>the</strong> tough, heavy-duty CLA series is in high demand.<br />
The product range in <strong>In</strong>dia, consisting of chassis, construction-site<br />
dumper trucks (see image) and semi-trailer trucks for long distance<br />
haulage, is also exported to o<strong>the</strong>r Asian countries and Africa.<br />
4<br />
<strong>inmotion</strong><br />
1|2012<br />
<strong>In</strong>dia’s growing market<br />
<strong>MAN</strong> pushes ahead with CLA series<br />
A busy street in <strong>In</strong>dia: The country is a future growth market for<br />
<strong>MAN</strong> Truck & Bus and its robust CLA series (large picture).<br />
<strong>MAN</strong> is planning long-term investment in its new subsidiary with a<br />
view to increasing its market share in <strong>In</strong>dia, a country experiencing<br />
strong growth. <strong>MAN</strong> Truck & Bus CEO Dr Georg Pachta-Reyhofen<br />
says: “We have benefitted enormously from our partnership with<br />
Force Motors. Its expertise, market knowledge and established<br />
working relationships with local suppliers were invaluable in <strong>the</strong><br />
initial phases. We now want to continue building up <strong>the</strong> business<br />
on our own.”<br />
Top results for 2011<br />
A new record: Revenue up 19 percent<br />
No wonder <strong>the</strong> management team are beaming: At <strong>the</strong> annual press conference in<br />
mid-February CEO Dr Georg Pachta-Reyhofen (second from right) had some very<br />
good news and impressive figures to announce. <strong>In</strong> 2011 global commercial vehicle<br />
sales rose to €12.6 billion, a 19 percent increase on 2010. The total number of trucks<br />
and buses sold was 155,520, boosting profits by 7.7 percent. Ano<strong>the</strong>r success was <strong>the</strong><br />
increase in <strong>MAN</strong>’s share of <strong>the</strong> market in trucks over six tonnes: <strong>MAN</strong> now controls<br />
around 18 percent of <strong>the</strong> European market, putting it in second place. It is <strong>the</strong> market<br />
leader in Brazil, Austria, Poland, Hungary, Romania and Croatia.
Ski truck<br />
TGX carries biathletes<br />
The German biathletes led by Olympic medallist<br />
Magdalena Neuner have found a reliable new<br />
partner in <strong>the</strong> <strong>MAN</strong> TGX 18.400. The truck acts as a<br />
service vehicle for biathletes, accompanying <strong>the</strong>m on<br />
<strong>the</strong>ir travels during world championships. A major<br />
advantage of <strong>the</strong> 400 hp TGX semi-trailer truck is <strong>the</strong><br />
incorporation of <strong>MAN</strong> HydroDrive ® , which guarantees<br />
excellent traction in extreme wea<strong>the</strong>r. The truck can<br />
<strong>the</strong>refore drive effortlessly through difficult terrain<br />
covered with ice and snow.<br />
<strong>MAN</strong> Latin America<br />
Leading <strong>the</strong> way in Brazil<br />
<strong>MAN</strong> Latin America is leading <strong>the</strong> Brazilian market with a share of 30 percent. <strong>In</strong> 2011 <strong>the</strong><br />
commercial vehicle manufacturer sold around 51,000 trucks <strong>the</strong>re, making it <strong>the</strong> most<br />
successful producer of trucks over five tonnes for <strong>the</strong> ninth year running. <strong>In</strong> early 2012,<br />
Brazil imposed strict environmental requirements stipulating that all new vehicles be<br />
fitted with Euro 5 engines. <strong>MAN</strong> Latin America is also extending its product range to<br />
include high-performance <strong>MAN</strong> trucks with over 400 hp. Brazil is one of <strong>the</strong> highest<br />
growth markets outside Europe. With around 7,000 employees in <strong>the</strong> country, <strong>MAN</strong> is able<br />
to make up to 82,000 trucks each year. It is planning to invest around €400 million in<br />
South America over <strong>the</strong> next four years in order to<br />
increase its production capacity and expand its<br />
research and development activities.<br />
Award winner<br />
<strong>In</strong>motion recently won<br />
a bronze award in <strong>the</strong><br />
“Custom Publications:<br />
Logistics” category<br />
at <strong>the</strong> international<br />
Mercury Awards<br />
2012 in New York. The <strong>MAN</strong><br />
consumer magazine beat off<br />
competition from 1,000 rival<br />
publications thanks to its creativity and<br />
its appealing and target-groupappropriate<br />
presentation of content.<br />
<strong>In</strong>motion is published in 80 countries in<br />
16 languages and has already won<br />
numerous awards for its international<br />
approach, including gold and silver at<br />
TGX fleet for Ford<br />
Ford has added 185 <strong>MAN</strong> TGX 26.440<br />
BLS 6x2 trucks to its fleet in <strong>the</strong> United<br />
Kingdom. Ford uses its fleet of trucks<br />
to transport engines, gearboxes and<br />
o<strong>the</strong>r components. The new vehicles<br />
have been leased for five years. Ford<br />
is also set to order more TGXs and will<br />
replace its entire fleet by 2013. The<br />
car manufacturer was particularly<br />
persuaded by <strong>MAN</strong>’s complete<br />
package. Great service from <strong>the</strong> sales<br />
team coupled with driving satisfaction<br />
for truckers made <strong>the</strong> company’s<br />
decision easy. The contract is for a<br />
total of 370 vehicles.<br />
5
News World of <strong>MAN</strong> <strong>inmotion</strong><br />
1|2012<br />
Publishing information<br />
PUBLISHED BY <strong>MAN</strong> Truck & Bus, Communications, Dachauer Strasse 667, 80995 Munich, Germany, Tel.: +49 89 1580 1175,<br />
e-mail: man.<strong>inmotion</strong>@de.man-mn.com Responsible for <strong>the</strong> publication: Stefan Schmid Editor-in-chief and coordination:<br />
Joachim Kelz Photographic editor: Saskia Kuhn Advertising: Radka Neumann, Tel.: +49 8321 6085 22,<br />
e-mail: RadkaNeumann@zeitzeichen.de National Editing: <strong>MAN</strong> Truck & Bus UK Ltd, Ellie Kennedy and Verity Cullum, Frankland Road,<br />
Blagrove, Swindon, Wiltshire, SN5 8YU, UK, Tel: +44 1793 448 000 PUBLISHER Journal <strong>In</strong>ternational Verlags- und Werbegesellschaft<br />
mbH, Hanns-Seidel-Platz 5, 81737 Munich, Germany President of publishing house: Stefan Endrös Chief editor: Kai Bargmann<br />
Editor: Stefan Forster Art director: Alexandra Handgrödinger Layout: Carolin Gerdts Photographic editor: Jürgen Stoll Production:<br />
Birgit Scholz AUTHORS Oliver Willms, Richard Kienberger, Sebastian Schneider TRANSLATION English Express, Berlin, Germany<br />
REPRODUCTION PMI Publishing, Munich, Germany PRINTING Aumaier, Unterhaching, Germany; Printed on FSC paper COPYRIGHT<br />
No part of this publication may be reproduced without prior written permission from <strong>the</strong> publishers<br />
<strong>inmotion</strong> appears three times a year in 16 languages. Its print run of over 160,000 copies is sent out to over 80 countries worldwide. Photos:<br />
6<br />
At <strong>the</strong> Big 5 show in Dubai <strong>MAN</strong> presented its new TGS WW<br />
series. The sturdy truck is particularly useful for transporting<br />
heavy construction materials.<br />
Dubai has been posting impressive economic growth for several years<br />
now. The city on <strong>the</strong> Arabian Peninsula is growing at a breath-taking<br />
rate and has experienced an unparalleled construction boom, with<br />
skyscrapers shooting up out of <strong>the</strong> ground in quick succession. This<br />
development has also benefitted <strong>MAN</strong>. Its TGS WWs and TGMs –<br />
A hit on <strong>the</strong> Web<br />
<strong>MAN</strong>’s fan community on <strong>the</strong> video-sharing website YouTube<br />
is growing, with <strong>the</strong> number of hits increasing to around<br />
14,400 each day. Videos showing <strong>the</strong> new types of<br />
technology are particularly popular. One clip about <strong>MAN</strong><br />
HydroDrive ® has notched up an incredible 500,000 hits. A<br />
recent survey showed that 91.1 percent of users became<br />
aware of <strong>the</strong> videos via <strong>MAN</strong>’s Facebook page.<br />
www.youtube.com/mantrucksandbuses<br />
Dubai: Trucknology for <strong>the</strong> boom<br />
models ideally suited to <strong>the</strong> region – were received with great interest<br />
at Dubai’s Big 5 show. The TGS 33.360 with its 400-litre tank and<br />
spacious cab is particularly appropriate for conditions in <strong>the</strong> Middle<br />
East and is an invaluable vehicle for <strong>the</strong> construction industry in <strong>the</strong><br />
desert state.<br />
TGX named Truck of <strong>the</strong> Year<br />
Triumph in Ireland<br />
<strong>MAN</strong> recently received two awards in Ireland. At <strong>the</strong> Fleet<br />
Transport Awards, <strong>the</strong> TGX EfficientLine was crowned Irish Truck<br />
of <strong>the</strong> Year 2012, and <strong>the</strong> TGX 26.440 came out <strong>top</strong> in <strong>the</strong> Fleet<br />
Truck of <strong>the</strong> Year category. The TGX won out thanks to its superior<br />
quality, driving comfort, safety features and fuel efficiency. The<br />
judges were highly impressed by <strong>the</strong> TGX 26.440, presented with<br />
an XLX cab and three-axle configuration, which is a particularly<br />
common configuration in <strong>the</strong> UK and Ireland.<br />
Imago (2), Mauritius-Images, <strong>MAN</strong>
Cover Story Circus Krone<br />
<strong>inmotion</strong><br />
1|2012<br />
<strong>In</strong> <strong>the</strong> <strong>big</strong> <strong>top</strong><br />
Circus Krone provides for all <strong>the</strong> family. Transporting artistes,<br />
animals and equipment is also quite a performance. Now seven<br />
<strong>MAN</strong> TGXs are keeping <strong>the</strong> circus on <strong>the</strong> move.<br />
Just-in-time<br />
transportation:<br />
While <strong>the</strong> audience<br />
are still enjoying<br />
<strong>the</strong> antics of <strong>the</strong><br />
clowns, outside <strong>the</strong><br />
tent <strong>the</strong> drivers are<br />
already getting<br />
<strong>the</strong>ir trucks ready<br />
for <strong>the</strong> journey to<br />
<strong>the</strong> next venue.
World-famous Circus Krone has been<br />
thrilling audiences for decades with its unique mix of<br />
hilarious clowns and daring trapeze artists, magnificent<br />
elephants and fierce lions, skilful jugglers and brave animal<br />
trainers, adept knife-throwers and amazing magicians. The<br />
spectacular shows where one fantastic act follows ano<strong>the</strong>r<br />
keep children and <strong>the</strong>ir parents in a breath-taking whirl of<br />
astonishment and laughter, exhilaration and glee. But after<br />
<strong>the</strong> applause dies down and <strong>the</strong> 4,500 spectators leave <strong>the</strong><br />
<strong>big</strong> <strong>top</strong>, 60 hardworking assistants leap out from behind <strong>the</strong><br />
scenes. They quickly pack up <strong>the</strong> <strong>big</strong> <strong>top</strong> while <strong>the</strong> artistes<br />
are removing <strong>the</strong>ir makeup, and within three hours <strong>the</strong>y are<br />
ready to roll. Even some members of <strong>the</strong> troupe slip out of<br />
<strong>the</strong>ir spangly costumes and don normal working dress to<br />
help out. One important task, for example, is to take <strong>the</strong><br />
animals directly from <strong>the</strong> circus ring to <strong>the</strong>ir vans ready for<br />
transportation.<br />
Circus Krone is Europe’s <strong>big</strong>gest<br />
circus. When it hits <strong>the</strong> road, it takes<br />
with it 380 members of staff, 300<br />
circus caravans and 200 animals.<br />
During each year’s summer<br />
9
Cover Story Circus Krone<br />
tour from April to November, which takes <strong>the</strong> circus all <strong>the</strong><br />
way across Europe, this extraordinary feat of logistics<br />
happens every three to five days. Safely and reliably<br />
transporting all <strong>the</strong>se people, animals and pieces of<br />
equipment from one venue to <strong>the</strong> next requires careful<br />
planning and efficient operations.<br />
The pulling power of <strong>MAN</strong><br />
Recently, <strong>the</strong> task of mastering this logistical feat has fallen<br />
to seven <strong>MAN</strong> TGX 18.440 trucks. They are snow-white, just<br />
like <strong>the</strong> stage outfits of animal trainer Martin Lacey Jr., who<br />
is responsible for <strong>the</strong> vehicles alongside fleet manager Robert<br />
10<br />
<strong>inmotion</strong><br />
1|2012<br />
Spectacular performances from man and beast: The elephants have been one of <strong>the</strong> highlights at Circus Krone shows<br />
for decades now, and <strong>the</strong> incredible trapeze artists keep audiences gasping in awe as <strong>the</strong>y fly through <strong>the</strong> air.<br />
The stars behind <strong>the</strong> scenes: Recently seven snow-white <strong>MAN</strong> TGXs joined<br />
<strong>the</strong> circus to ensure efficient transport of animals and equipment.<br />
Fosset. With <strong>the</strong>ir choice of TGX trucks, equipped with<br />
spacious cabs, TipMatic automated transmission and 440 hp<br />
EEV-standard engines, <strong>the</strong> two men have taken <strong>the</strong> circus<br />
forward into a new era. They have abandoned circus trucks<br />
with solid rubber tyres and overrun brakes in favour of a<br />
much quicker and more efficient way of managing <strong>the</strong> trek<br />
from one venue to <strong>the</strong> next – a route that can often be<br />
hundreds of kilometres long. Every day that <strong>the</strong> convoy sits<br />
still and no performance takes place costs money – <strong>the</strong><br />
artistes still want <strong>the</strong>ir wages, rent still has to be paid, and <strong>the</strong><br />
circus animals still need feeding. The operating efficiency of<br />
<strong>the</strong> vehicles is <strong>the</strong>refore crucial – and much more important<br />
than it was back in <strong>the</strong> days when<br />
Circus Krone had a chartered railway<br />
train to take it from town to town.<br />
Twice to <strong>the</strong> moon and back<br />
A circus truck travels an average<br />
60,000 km each year. That might not be<br />
much per truck, but with a convoy of 28<br />
trucks it adds up to almost 1,700,000 km<br />
– <strong>the</strong> equivalent of travelling to <strong>the</strong><br />
moon and back twice a year. When vast<br />
distances like <strong>the</strong>se are involved, <strong>the</strong><br />
new <strong>MAN</strong> TGX semi-trailers really show<br />
off <strong>the</strong>ir cost efficiency.<br />
Lion tamer Martin Lacey (45) isn’t just<br />
passionate about <strong>big</strong> cats; he’s also<br />
been a keen fan of <strong>big</strong> horsepower
Martin Lacey Jr. at <strong>the</strong> wheel of his TGX (above) and in <strong>the</strong><br />
ring in his lion tamer’s getup (<strong>top</strong> right).<br />
since he was a small boy. We meet him behind <strong>the</strong> wheel of<br />
a TGX, wearing a baseball cap and a dark jacket with a<br />
turned-up collar – a far cry from his glitzy stage outfits. What<br />
does he like about <strong>the</strong> technology in his new TGX? “They are<br />
easy to operate and perform great on <strong>the</strong> road,” he says. The<br />
trucks had to be specially configured for <strong>the</strong> somewhat<br />
unusual task of transporting an entire circus. Almost all <strong>the</strong><br />
traditional wooden-floored two and three-axle trailers can<br />
now reach speeds that permit <strong>the</strong>m to travel on <strong>the</strong><br />
autobahn. Whe<strong>the</strong>r <strong>the</strong>y are pulling performers’ caravans,<br />
horseboxes with purebred Arabian steeds, or <strong>the</strong> seven-tonne<br />
bull elephant General Joe in his specially reinforced trailer,<br />
<strong>the</strong> <strong>MAN</strong> TGX trucks are powerful and versatile enough to<br />
keep <strong>the</strong> stars of <strong>the</strong> <strong>big</strong> <strong>top</strong> truckin’ along Europe’s roads.<br />
Consistently Efficient in everyday operations<br />
Fleet manager Robert Fosset (63) is also excited about <strong>the</strong><br />
new trucks. “The new <strong>MAN</strong> TGX tractors combined with a<br />
semi-trailer are <strong>the</strong> right step forward for <strong>the</strong> circus.” Semitrailers<br />
are easier to transfer and can also be pulled<br />
<strong>In</strong>terview with Martin Lacey Jr.:<br />
“The cost-performance<br />
ratio is perfect!”<br />
Circus Krone’s Martin Lacey Jr., lion tamer and passionate<br />
trucker, speaks about his cost-effective, reliable, eco-friendly<br />
<strong>MAN</strong> TGX.<br />
Why do you use <strong>the</strong> roads ra<strong>the</strong>r than <strong>the</strong> railways?<br />
For a long time we chartered a special train, but that no<br />
longer works for us in terms of costs and timing. We were<br />
quick to recognise <strong>the</strong> problem and switched to <strong>the</strong> roads.<br />
What makes <strong>the</strong> trucks better than a train?<br />
Road transport is quicker, more flexible and cheaper. And<br />
our new <strong>MAN</strong> semi-trailer trucks play a <strong>big</strong> part in that! Their<br />
low fuel consumption reduces our transportation costs –<br />
something you notice quickly when you have 300 circus<br />
caravans to transport.<br />
How did you decide on <strong>MAN</strong>?<br />
First of all, <strong>the</strong> <strong>MAN</strong> TGX has a perfect cost-performance ratio.<br />
Secondly, our drivers find <strong>the</strong> automated transmission very<br />
easy to use. On <strong>top</strong> of that is <strong>the</strong> Comfort Super maintenance<br />
package, which guarantees complete reliability – because we<br />
can’t afford any breakdowns. That was a decisive factor for us<br />
as it’s important everything moves exactly according to<br />
schedule. We were also offered excellent sales advice by <strong>MAN</strong>.<br />
What role did specific features of <strong>the</strong> trucks play?<br />
Many towns no longer let all trucks into <strong>the</strong> centre. But<br />
thanks to <strong>the</strong> TGXs’ environmentally friendly engines we can<br />
drive directly to all our venues.<br />
Thanks for speaking to us!<br />
11
Cover Story Circus Krone<br />
by conventional trucks, depending on transport capacity and<br />
distance. “This optimised concept is <strong>the</strong> only way we can<br />
keep <strong>the</strong> entire circus moving in <strong>the</strong> future,” says Fosset. “The<br />
<strong>MAN</strong> trucks are efficient thanks to <strong>the</strong>ir much lower diesel<br />
consumption, but it’s <strong>the</strong>ir fast transfer time that really makes<br />
<strong>the</strong>m cost-effective for us.” The TGX trucks get <strong>the</strong> circus to<br />
where it needs to be quickly and reliably.<br />
Reducing risks<br />
The trucks run a kind of shuttle service between venues.<br />
The transportation of <strong>the</strong> whole circus from one venue to<br />
ano<strong>the</strong>r must not take any longer than three days if <strong>the</strong><br />
circus is to avoid making a loss. That means Circus Krone<br />
needs 100-percent reliability in order to survive. Delays or<br />
12<br />
<strong>inmotion</strong><br />
1|2012<br />
Russian star juggler Elena Drogalev and her partners<br />
(above); TGX and circus caravans (left).<br />
cancellations are out of <strong>the</strong> question. To minimise <strong>the</strong><br />
risk of something going wrong, Lacey and Fosset<br />
chose <strong>MAN</strong>’s Comfort Super maintenance package.<br />
This guarantees that wear-and-tear items will also be<br />
exchanged when necessary.<br />
While <strong>the</strong> circus is on <strong>the</strong> move, tensions remain<br />
high. When <strong>the</strong> last van finally comes to a halt at <strong>the</strong><br />
new venue, Lacey and his colleagues brea<strong>the</strong> a sigh<br />
of relief. Now Lacey can slip out of his driving gear<br />
and into his fancy lion tamer’s togs. And <strong>the</strong>n it’s<br />
show time! Thousands of exuberant spectators watch<br />
as <strong>the</strong> magical mix of fun and thrills unfolds. The<br />
seven white <strong>MAN</strong> TGX trucks remain backstage – <strong>the</strong><br />
secret stars behind <strong>the</strong> scenes. ■<br />
A feat of logistics!<br />
<strong>In</strong>fo Circus Krone<br />
• 300 circus caravans<br />
• 200 animals (zebras, horses, elephants, camels, lions)<br />
• 380 employees, 17 full-time drivers<br />
• A fleet of 28 trucks<br />
• 60.000 km per truck each year; 1.68 million km in total<br />
During <strong>the</strong> season from April to November, Circus Krone travels all <strong>the</strong><br />
way across Europe with its complete kit and caboodle. Punctual arrival of<br />
all people, animals and equipment is ensured by seven <strong>MAN</strong> TGX trucks<br />
travelling to and fro between <strong>the</strong> locations with loaded trailers. During<br />
<strong>the</strong> winter <strong>the</strong> circus puts on a new show every month at its headquarters<br />
in Munich.<br />
Photos : Vario-Images, Getty, Thomas, Kienberger, Circus Krone
<strong>In</strong>dustry Operating challenges<br />
Des Evans is concerned ... <strong>the</strong> transport<br />
industry he has served for many years is facing <strong>the</strong> <strong>big</strong>gest<br />
challenges of its life. At a recent industry function he asked<br />
one major operator what <strong>the</strong> three<br />
most pressing issues facing <strong>the</strong> industry<br />
were: <strong>the</strong> answers were unequivocal.<br />
Importantly, <strong>the</strong>y echoed what Evans<br />
had already heard from countless,<br />
similarly reliable sources – ‘Cost’... and<br />
in particular fuel; ‘Credit’... or ra<strong>the</strong>r <strong>the</strong> lack of it; and<br />
‘Compliance’... and <strong>the</strong> ever rising burden of ensuring it.<br />
So at a major industry press ga<strong>the</strong>ring just a few weeks<br />
14<br />
<strong>inmotion</strong><br />
1|2012<br />
Cost ...<br />
Credit ...<br />
Compliance<br />
If <strong>the</strong>re are three <strong>big</strong>ger issues facing <strong>the</strong><br />
operating industry, nobody has told <strong>MAN</strong>’s<br />
UK CEO, Des Evans, about <strong>the</strong>m.<br />
“Can <strong>the</strong> operating<br />
industry survive in<br />
its current form?”<br />
ago, he posed this question of <strong>the</strong> 40 journalists present –<br />
“Can <strong>the</strong> operating industry survive in its current form?”<br />
A glance at <strong>the</strong> 2011 Motor Transport Top 100 list of UK<br />
operators shows an average of just 3%<br />
Return on Sales (ROS): even in <strong>the</strong>se<br />
straightened economic times, significantly<br />
lower than o<strong>the</strong>r major core UK<br />
industries. Against that ROS figure,<br />
Evans points to estimates from highlyregarded<br />
sources of a 5% rise in ‘general operating costs’<br />
such as tyres, insurances, R&M, utilities and so on and an<br />
accompanying forecast of 13% fuel cost increases -
“And, in <strong>the</strong> face of<br />
growing legislation, <strong>MAN</strong> is<br />
certainly cutting <strong>the</strong> costs<br />
of compliance – that’s a<br />
fact.” Des Evans, CEO,<br />
<strong>MAN</strong> Truck & Bus UK Ltd.<br />
15
<strong>In</strong>dustry Operating challenges<br />
perhaps a cautious estimate in <strong>the</strong>se difficult times. Based<br />
on <strong>the</strong>se figures, operators face <strong>the</strong> prospect of ei<strong>the</strong>r<br />
having to increase turnover to achieve enough 3% margin<br />
simply to stand still, or find more economical and efficient<br />
ways to operate. <strong>In</strong> such tough economic times, both<br />
represent significant challenges. However, Des Evans argues<br />
that some progress is possible.<br />
Cost...<br />
With fuel, at c. 40%, <strong>the</strong> major factor in any operating cost<br />
table (<strong>the</strong> truck itself is less than 10%) Evans says this is<br />
where to begin <strong>the</strong> quest for cuts. He is dismissive of <strong>the</strong><br />
chances of any Government assistance, and argues that<br />
selecting a fuel efficient truck to begin with is vital. He<br />
points to <strong>the</strong> <strong>MAN</strong> TGX achieving<br />
9.27mpg in its recent two-day<br />
Commercial Motor road test as a<br />
prime example. However, he <strong>the</strong>n<br />
says, drivers are actually ‘<strong>the</strong><br />
<strong>big</strong>gest influence on whe<strong>the</strong>r a<br />
truck, any truck, will achieve its operating potential’.<br />
“Training and performance monitoring are key,” says<br />
Evans. This belief has become his passion, with his UK<br />
operation pioneering <strong>MAN</strong> EcoStyle, <strong>the</strong> driver and vehicle<br />
performance monitoring hardware and software rapidly<br />
making its presence felt in many major fleets. At <strong>the</strong> time of<br />
writing, Maritime and Saints Transport have just taken<br />
EcoStyle on all <strong>the</strong>ir trucks, and both are looking at similar<br />
<strong>MAN</strong> systems for <strong>the</strong>ir trailer fleets – almost 2000 assets in<br />
total for <strong>the</strong>se two operators alone. This, in addition to some<br />
7000 vehicles already equipped.<br />
Of course, you need to set standards before you begin to<br />
monitor performance, or you risk simply watching a poorly<br />
performing fleet continue to cost you money. It is why<br />
16<br />
<strong>inmotion</strong><br />
1|2012<br />
With legislation bearing<br />
down on <strong>the</strong> industry ever<br />
more heavily, managing<br />
compliance is costing<br />
operators increasing time<br />
and money.<br />
“We have rapidly<br />
become a bank that<br />
also makes trucks...”<br />
Evans has made <strong>MAN</strong> ProfiDrive<br />
training days part of every <strong>MAN</strong><br />
truck deal that includes R&M.<br />
Drivers get an excellent grounding<br />
in efficient driving and <strong>the</strong> day<br />
also counts toward <strong>the</strong>ir driver<br />
CPC. ‘Before and After’ figures<br />
from ProfiDrive show fuel<br />
improvements per driver of 15%-<br />
20%. And it isn’t only fuel that<br />
improves; repair, maintenance<br />
and servicing bills also drop<br />
dramatically under <strong>the</strong> combined<br />
ProfiDrive/EcoStyle influence.<br />
....Credit...<br />
The banks are everybody’s whipping boy <strong>the</strong>se days, a<br />
position well-earned by <strong>the</strong>ir often unhelpful approach to<br />
<strong>the</strong> problems <strong>the</strong>y largely created for us all. Des Evans<br />
wonders just how much <strong>the</strong>y’ve really changed though,<br />
asking ano<strong>the</strong>r <strong>big</strong> question: “What is <strong>the</strong> true state of bank<br />
lending?”<br />
Sir Mervyn King, Governor of <strong>the</strong> Bank of England,<br />
accused banks of ‘harsh treatment’ and of failure to help<br />
British business with <strong>the</strong> funds needed to survive and grow.<br />
<strong>In</strong> February he noted bank lending fell in almost every<br />
quarter of <strong>the</strong> past three years, despite Government<br />
instructions to <strong>the</strong> contrary. More recently he said <strong>the</strong>y need<br />
to face up to <strong>the</strong>ir failings. Accusing banks of hypocrisy, he<br />
claimed <strong>the</strong>y preached to o<strong>the</strong>rs about<br />
<strong>the</strong> need to live with market disciplines<br />
without doing so <strong>the</strong>mselves. He cited<br />
<strong>the</strong> financial crisis, which immediately<br />
prompted bank bosses to ask for<br />
bailouts. He said: “Market discipline<br />
can’t apply to everyone except banks,” noting that given<br />
<strong>the</strong>ir behaviour in <strong>the</strong> run-up to recession, anger against<br />
banks was “very real and wholly understandable”.<br />
As an antidote to <strong>the</strong> traditional banks and <strong>the</strong>ir failures,<br />
Des Evans points to rising manufacturer funding, with <strong>MAN</strong><br />
Financial Services backing some 60% of all <strong>the</strong> company’s<br />
new sales and 40% of used sales last year. “We have rapidly<br />
become a bank that also makes trucks,” he said, and, while<br />
an amusing view of modern life, it is increasingly close to<br />
<strong>the</strong> truth. <strong>MAN</strong> offers highly competitive options across <strong>the</strong><br />
acquisition spectrum, with its 36/7 lease packages delivering<br />
6x2 26.440 TGX tractors for as little as £236/wk on a typical<br />
five year lease - with Three Year Warranty included and 24<br />
hour a day back-up, 7 days a week. It isn’t just finance that
Evans sees as <strong>MAN</strong>’s way of easing <strong>the</strong> financial burdens on<br />
operators. <strong>MAN</strong> Rental now offers 1000 trucks on 6, 12, 18<br />
and 24 month rental periods, for those not wanting to buy<br />
outright at <strong>the</strong> moment. It’s an operation aimed primarily at<br />
producing stocks of good quality Euro<br />
5 used trucks, ra<strong>the</strong>r than a<br />
competitive foray into <strong>the</strong> rental<br />
sector. As Evans points out, “We are<br />
keeping right away from short-term<br />
rentals. These are <strong>the</strong> traditional<br />
preserve of <strong>the</strong> mainstream rental companies, most of which<br />
are among our key customers anyway!”<br />
Finally, once those used trucks become available, <strong>the</strong>y go<br />
to <strong>MAN</strong> TopUsed. This is yet ano<strong>the</strong>r <strong>MAN</strong> route to easing<br />
<strong>the</strong> burdens of capital outlay, and has been drawing<br />
increasing following as it sets new standards in used truck<br />
quality, while also adding <strong>MAN</strong> finance and R&M packages<br />
normally available only on new vehicles.<br />
...and Compliance<br />
With legislation bearing down on <strong>the</strong> industry ever more<br />
heavily, managing compliance costs operators increasing<br />
time and money, prompting Evans to ask ano<strong>the</strong>r of his ‘<strong>big</strong>’<br />
questions: “Can <strong>the</strong> operating industry afford <strong>the</strong> costs of<br />
compliance.”<br />
The simple truth, as he was quick to point out, is that<br />
operators cannot afford not to meet those costs. The<br />
alternative is unthinkable, involving not only massive fines<br />
but possible imprisonment of directors.<br />
<strong>MAN</strong> has invested millions into <strong>the</strong> UK development of<br />
<strong>MAN</strong> EcoStyle, which, alongside driver and vehicle<br />
monitoring, is part of a wider fleet management system that<br />
helps operators avoid accidental compliance infringements<br />
with a security-enabled, web-based facility that manages all<br />
vehicle paperwork and routine inspection timetabling.<br />
VOSA approved, it cuts time and management activity in<br />
<strong>the</strong> operator’s office, improving accuracy and availability of<br />
all necessary paperwork. Alongside <strong>MAN</strong>’s UK network of<br />
e-workshops it helps protect O Licences and deliver timely<br />
R&M. All of this is underpinned with <strong>MAN</strong>’s standard<br />
three-year UK Warranty and a range of service contracts<br />
delivered through what is arguably <strong>the</strong> best service<br />
network in <strong>the</strong> UK today.<br />
Conclusion...<br />
So, in answer to his own question as to whe<strong>the</strong>r <strong>the</strong><br />
UK transport industry can survive its three <strong>big</strong> challenges<br />
of Cost, Credit and Compliance, Des Evans is very<br />
hopeful it can. “I don’t want to appear to trivialise <strong>the</strong><br />
“...compliance costs<br />
operators increasing<br />
time and money...”<br />
problems by singling out just <strong>the</strong>se three issues,’ he said,<br />
‘but, in truth, <strong>the</strong> industry itself has singled <strong>the</strong>m out.<br />
“Cost, especially fuel, is unlikely ever to get any better,<br />
so we need <strong>the</strong> right trucks on <strong>the</strong> road, driven well and<br />
carefully monitored – and we can<br />
manage all of those. As to Credit, I<br />
don’t know what <strong>the</strong> banks will do,<br />
but I do know <strong>MAN</strong> operators have<br />
very attractive alternatives in <strong>the</strong>ir<br />
ways of acquiring and running trucks.<br />
And, in <strong>the</strong> face of growing legislation, <strong>MAN</strong> is certainly<br />
cutting <strong>the</strong> costs of Compliance – that’s a fact. These are <strong>the</strong><br />
major issues facing <strong>the</strong> operating industry, and it is only<br />
right that innovative and dynamic manufacturers such as<br />
<strong>MAN</strong> give everything <strong>the</strong>y can in <strong>the</strong> battle to help<br />
operators rise to <strong>the</strong> challenges.” ■<br />
Alongside <strong>MAN</strong>’s UK<br />
network of e-workshops, it<br />
helps protect O Licenses<br />
and deliver timely R&M.<br />
17
Worldwide Middle East<br />
18<br />
<strong>inmotion</strong><br />
1|2012<br />
Oman on <strong>the</strong> up<br />
Heat and humidity, rugged terrain, bumpy roads – Oman is<br />
a tough place for both people and machines. Economically,<br />
however, <strong>the</strong> country is far from rocky, with rich oil reserves<br />
powering greater demand for trucks and service.<br />
Photos and article by: Richard Kienberger<br />
The Salmah Plateau is a rugged<br />
mountain landscape, a rocky desert that is accessible only<br />
via wild, untamed slopes. The roads are rough-hewn into <strong>the</strong><br />
loose rock and in places <strong>the</strong>y are so steep and narrow that<br />
even all-terrain pickups have trouble handling <strong>the</strong> tight<br />
corners. But people do live in this arid environment, mainly<br />
goat and sheep farmers struggling to eke out a living. Close<br />
to <strong>the</strong> handful of houses that make up <strong>the</strong> small mountain<br />
village of Qurran, a brand-new <strong>MAN</strong> TGM 18.240 painted in<br />
eye-catching red and white heralds progress for <strong>the</strong> lives of<br />
<strong>the</strong> inhabitants. The truck driver and his two colleagues are<br />
transporting wooden poles to <strong>the</strong> remote region. The poles<br />
will be used to hold a power line that is being set up in <strong>the</strong><br />
area and that has already reached a spot just a few kilometres<br />
down <strong>the</strong> hill. <strong>In</strong> a few weeks’ time <strong>the</strong> line will connect<br />
<strong>the</strong> village up to <strong>the</strong> electricity grid. This exciting new<br />
development in Qurran is evidence of <strong>the</strong> economic progress<br />
in Oman, a small country on <strong>the</strong> Arabian Peninsula with<br />
abundant oil and gas reserves like its larger neighbours Saudi<br />
Arabia and <strong>the</strong> United Arab Emirates. Once a poor country,<br />
Oman has been making significant economic progress,<br />
especially during <strong>the</strong> last ten years. <strong>In</strong> addition to building an<br />
electricity grid, <strong>the</strong> country has been investing heavily in<br />
roads and infrastructure projects such as <strong>the</strong> expansion of<br />
sea ports and airports. Oman’s ruler, Sultan Qaboos, wants to<br />
get his country in shape for what comes after <strong>the</strong> oil boom.<br />
And his investment programme has also increased demand<br />
for trucks and logistical services.<br />
Top results in <strong>the</strong> Middle East<br />
<strong>MAN</strong> is benefitting from <strong>the</strong> Sultan’s programme too. <strong>In</strong><br />
2011 it sold some 3,600 units in its Middle East sales
New enterprises are springing up in <strong>the</strong> countryside as<br />
former drivers start <strong>the</strong>ir own trucking companies.<br />
New power lines go up in rough mountain terrain as a<br />
nimble TGM brings progress to <strong>the</strong> remote region.<br />
19
Worldwide Middle East<br />
region, of which Oman is part. The region <strong>the</strong>refore<br />
contributed nearly half of <strong>the</strong> total revenue that <strong>MAN</strong><br />
generated in <strong>the</strong> whole of <strong>the</strong> Near East and Africa. David<br />
van Graan, Head of <strong>MAN</strong> Middle East, who serves <strong>the</strong><br />
region from his office at Dubai Airport, says, “<strong>MAN</strong> has<br />
achieved a market share of over 40 percent in Oman. Like<br />
Saudi Arabia and <strong>the</strong> UAE, Oman is a key market for <strong>MAN</strong>.<br />
We see major growth potential for <strong>the</strong> future in emerging<br />
markets such as this.”<br />
Showroom and service in Muscat<br />
The Saud Bahwahn Group, <strong>MAN</strong>’s partner in Oman from<br />
its earliest days <strong>the</strong>re some 30 years ago, has made <strong>MAN</strong><br />
<strong>the</strong> best-selling brand in Oman. It has also contributed<br />
significantly to <strong>MAN</strong>’s consistently strong market share in <strong>the</strong><br />
20<br />
Roads into <strong>the</strong> future<br />
<strong>inmotion</strong><br />
1|2012<br />
The <strong>MAN</strong> Customer Centre in Muscat: spacious, modern<br />
and air-conditioned.<br />
<strong>In</strong>fo Oman<br />
Capital . . . . . . . . . . . . . . . . . . . . . . . . . Muscat<br />
Area . . . . . . . . . . . . . . . . . . . . . . . 309.500 km² (UK: 244.820 km²)<br />
Population . . . . . . . . . . . . . . 2.534.000 (2004) (UK: 61.792.000 )<br />
Per-capita GDP . . . . . . . . . . . . . . . 15.584 US-$ (UK: 37.639 US-$)<br />
Sultan Qaboos has been gradually modernising <strong>the</strong> country since taking<br />
power in 1971. A large portion of income from oil and gas sales goes<br />
towards infrastructure projects like road and port construction, with <strong>the</strong> goal<br />
of developing Oman into a modern business location. Oman is part of <strong>MAN</strong>’s<br />
Middle East sales region, where <strong>MAN</strong>’s dependable products and quality<br />
service have helped it capture a disproportionately high market share.<br />
class of heavy goods vehicles with a gross combined weight<br />
of over 18 tonnes. Three years ago <strong>MAN</strong> opened an office<br />
with a staff of highly skilled professionals in Muscat, Oman’s<br />
capital. The customer centre is home to a showroom, sales<br />
offices, delivery area and service desks. Behind its modern<br />
façade is a gigantic work area with 27 maintenance bays and<br />
shaded areas where diagnostics, minor repairs and servicing<br />
can be performed on an additional 75 trucks. “It can reach<br />
50°C out here in <strong>the</strong> summer and 95 percent humidity,” says<br />
Van Graan. So <strong>the</strong> provision of shade is crucial in maintaining<br />
<strong>MAN</strong>’s world-class service standards in this harsh<br />
environment.<br />
Demand for heavy-duty trucks<br />
The heat not only makes <strong>the</strong> conditions in <strong>the</strong> workshop<br />
more difficult, it also drives demand. “From this location,<br />
<strong>MAN</strong> supplies vehicles that are designed specifically for this<br />
area and can withstand <strong>the</strong> extreme wea<strong>the</strong>r,” says Van<br />
Graan. The local driving conditions are harsh, and <strong>the</strong> trucks<br />
have to keep moving forward on unpaved roads or in<br />
<strong>the</strong> desert. Oman has<br />
“<strong>In</strong> 30 years we<br />
have built up<br />
a 40-percent<br />
market share.”<br />
David van Graan, <strong>MAN</strong> Oman<br />
approximately 32,800<br />
kilometres of roads,<br />
and more than 25,000<br />
kilometres of <strong>the</strong>m are<br />
still unpaved. That<br />
places extremely heavy<br />
demands on <strong>the</strong> drivers<br />
and <strong>the</strong>ir machines.<br />
Demand is especially<br />
high for vehicles that cope well on rugged terrain. “Our<br />
customers rely on <strong>the</strong> dependable, robust TGM and TGS<br />
WW series with <strong>the</strong>ir all-wheel-drive systems – especially in<br />
<strong>the</strong> desert, in <strong>the</strong> mountains and in <strong>the</strong> oil fields,” says Van<br />
Graan. “They value <strong>MAN</strong> vehicles as premium products with<br />
a high degree of reliability.” Bahwahn Group manager<br />
Milind Patwardhan, who oversees its <strong>MAN</strong> business,<br />
concurs: “The 6x4 models are particularly popular in Oman<br />
due to <strong>the</strong> poor roads and because of <strong>the</strong>ir high load-bearing<br />
capacity.” The current TGS WW has become a favourite<br />
among Omani contractors, says Patwardhan, with both <strong>the</strong><br />
6x4s and <strong>the</strong> all-wheel-drive models selling very well in <strong>the</strong>ir<br />
respective segments.<br />
The requirements for large-scale infrastructure projects are,<br />
of course, on an entirely different level. <strong>In</strong> airport expansion<br />
projects, for instance, contractors are using massive multi-axle<br />
<strong>MAN</strong> heavy-haul trucks for really tough jobs like moving<br />
precast concrete construction elements. These giants are <strong>the</strong><br />
only ones that can keep <strong>the</strong> site supplied with what it needs.<br />
<strong>MAN</strong> is thus doing its bit to help shape a modern Oman that<br />
is using its oil revenues to build a better future. ■
<strong>MAN</strong> heavy-haul trucks are indispensable assistants for large infrastructure projects (above). 27 maintenance bays,<br />
75 covered workstations: when <strong>the</strong> mercury hits 50°C, you really need a shady place to carry out repairs and service.
<strong>MAN</strong> Sports Truck Racing<br />
<strong>inmotion</strong><br />
1|2012<br />
The champion’s<br />
cockpit<br />
With its 1,100 hp and <strong>top</strong> speed<br />
of 160 km/h, <strong>the</strong> TGS driven by<br />
European Truck Racing<br />
champion, Jochen Hahn, is<br />
some machine! <strong>inmotion</strong> lets<br />
you peek inside <strong>the</strong> cab.<br />
Jochen Hahn, <strong>the</strong> incumbent European<br />
Truck Racing champion, was able to depend on his brawny<br />
TGS throughout <strong>the</strong> entire season last year. Whenever things<br />
got dicey, Hahn could use every last bit of power in <strong>the</strong><br />
vehicle and push his way to <strong>the</strong> front. The engineers in<br />
Nuremburg focused on engine electronics when <strong>the</strong>y worked<br />
on <strong>the</strong> five-tonne TGS 18.480 with its 1,100 hp engine and<br />
<strong>top</strong> speed of 160 km/h. “We were able to optimise <strong>the</strong><br />
torque,” reveals Artur Klein, who is responsible for getting<br />
<strong>the</strong> power units ready for races. The result: drivers get <strong>top</strong><br />
engine performance over a wider range of different speeds.<br />
Countdown to racing season<br />
A peek inside <strong>the</strong> cab of <strong>the</strong> TGS reveals that <strong>the</strong> pedals<br />
and instruments are very different to those used by normal<br />
truckers. The cab looks more like <strong>the</strong> cockpit of a Formula<br />
1 car. The large picture shows <strong>the</strong> many buttons and levers<br />
Hahn uses during a race. Now he’s counting down <strong>the</strong> days<br />
until he will be called upon to defend his title: <strong>the</strong> new<br />
season starts on 12 May.■<br />
22<br />
Dates for 2012 Truck Racing<br />
11 weeks of racing, one winner!<br />
• 12–13 May Istanbul Park, Turkey<br />
• 19–20 May Misano, Italy<br />
• 9–10 June Jarama, Spain<br />
• 23–24 June Nogaro, France<br />
• 30 June – 1 July Donington Park, UK<br />
• 13–15 July Nürburgring, Germany<br />
• 28–29 July Smolensk, Russia<br />
• 1–2 September Most, Czech Republic<br />
• 22–23 September Zolder, Belgium<br />
• 6–7 October Jarama, Spain<br />
• 13–14 October Le Mans, France<br />
Starting <strong>the</strong><br />
season in<br />
green and<br />
white: Jochen<br />
Hahn’s new<br />
<strong>MAN</strong>
1 Rev counter and vehicle data display<br />
2 Turbocharger pressure display<br />
3 Reversing camera monitor<br />
4 GPS speed display<br />
5 Speed limiter and brake temperature display<br />
6 Brake cooling water pressure display<br />
7 Brake cooling button<br />
8 Speed limiter<br />
From 12 May Hahn will be<br />
fighting to defend his title<br />
from rapacious rivals.<br />
9 Button to set acceleration during pit s<strong>top</strong>s<br />
10 Brake pressure setting<br />
11 Engine ignition<br />
12 Pit lane communication radio<br />
13 GPS<br />
14 Brake cooling adjustment<br />
15 Emergency engine disable button<br />
23
Economy Press tests<br />
24<br />
<strong>inmotion</strong><br />
1|2012<br />
TGX <strong>top</strong>s<br />
<strong>the</strong> lot!<br />
<strong>MAN</strong> TGX sets new 9.27mpg record<br />
in Euro-5 press testing – as well as<br />
9.1mpg in <strong>the</strong> leading Euro-4 used<br />
truck test too!<br />
All <strong>the</strong> leading trade magazines, including <strong>the</strong> RHA’s<br />
influential ROADWAY magazine, saw <strong>MAN</strong>’s TGX 26.440<br />
achieve record breaking economy figures.<br />
The <strong>MAN</strong> TGX confirmed <strong>the</strong> high<br />
economy standards set at Euro-4 when winning Commercial<br />
Motor’s 1000 Mile Test, with a staggering 9.27mpg result for<br />
<strong>the</strong> Euro-5 model in <strong>the</strong> hands of <strong>the</strong> same magazine late<br />
last year. Following <strong>the</strong> resounding 9.1mpg achieved by <strong>the</strong><br />
<strong>MAN</strong> TopUsed Euro-4 model, also tested last year by<br />
Commercial Motor, <strong>the</strong> TGX has surely set <strong>the</strong> standard<br />
o<strong>the</strong>r trucks must now be measured against.<br />
It wasn’t only <strong>the</strong> highly regarded weekly magazine that<br />
found TGX so frugal ei<strong>the</strong>r. <strong>In</strong>dustry magazines across <strong>the</strong><br />
country, from Transport News in Scotland, Export & Freight<br />
in Nor<strong>the</strong>rn Ireland, Fleet Transport south of <strong>the</strong> border and<br />
<strong>the</strong> RHA magazine, ROADWAY, all found <strong>the</strong> TGX set new<br />
levels of fuel economy.<br />
Nor was it simply economy that impressed <strong>the</strong>se hard-<strong>top</strong>lease<br />
journalists. Writing for Commercial Motor, Kevin<br />
Swallow announced, “To complete what can only be
described as a comprehensive victory, <strong>the</strong> TGX comes out<br />
on <strong>top</strong> in both average speed and payload too.”<br />
Each magazine was also quick to point out that <strong>the</strong><br />
savings didn’t just finish with <strong>the</strong> fuel. As a member of <strong>the</strong><br />
EGR-engined <strong>MAN</strong> range currently available at Euro-5, <strong>the</strong><br />
TGX 26.440 doesn’t need any of <strong>the</strong> complexity and costs of<br />
AdBlue ei<strong>the</strong>r, fur<strong>the</strong>r lowering <strong>the</strong> total cost of ownership<br />
it delivers for its operators.<br />
These were highly convincing outings for <strong>the</strong> new and<br />
TopUsed tractors, and it’s hardly surprising <strong>the</strong> <strong>MAN</strong> came<br />
a very close second in all 6x2 tractor sales in <strong>the</strong> UK in 2012,<br />
narrowly missing <strong>top</strong> spot by just 0.1%! With results like<br />
<strong>the</strong>se at <strong>the</strong> hands of a highly independent industry press,<br />
things look set for an even better performance in 2012 as,<br />
understandably, more and more operators come over to<br />
<strong>MAN</strong> – looking not just for <strong>the</strong> promise of lowered ‘Total<br />
Cost of Ownership’ but proven delivery! ■<br />
“To complete what can only be<br />
described as a comprehensive victory,<br />
<strong>the</strong> TGX comes out on <strong>top</strong> in both<br />
average speed and payload too.” Kevin<br />
Swallow, Tester, Commercial Motor.<br />
Head-to-head<br />
44-tonne Euro-5 tractor leader board<br />
Fuel Results<br />
Truck tested (date) MPG (AdBlue % of diesel)<br />
1. <strong>MAN</strong> TGX26.44 (8/12/11) 9.27 (N/A)<br />
2. M-B Actros 2546 (8/7/10) 8.14 (6.0%)<br />
3. Iveco Stralis 450AT (27/9/09) 8.11 (4.5%)<br />
4. Volvo FH480 (30/8/07) 8.10 (5.5%)<br />
5. Renault Premium (27/9/07) 8.02 (5.0%)<br />
(Source – Commercial Motor 8/12/11)<br />
25
UK News<br />
26<br />
<strong>inmotion</strong><br />
1|2012<br />
“It’s been a long and successful<br />
partnership,” John Finn, Fleet &<br />
Procurement Director, Bibby Distribution.<br />
Bibby nears 800 with <strong>MAN</strong><br />
Bibby Distribution has confirmed its position as one of <strong>MAN</strong>’s<br />
largest customers with its latest receipt of 10 TGM 18.250 4x2<br />
rigids for <strong>the</strong> company’s long-standing relationship with car<br />
care product manufacturer, Tetrosyl. 32 <strong>MAN</strong>s now service <strong>the</strong><br />
Tetrosyl contract; <strong>the</strong> latest vehicles carry <strong>the</strong> company’s<br />
striking new livery. The supply of standard-spec 6x2 tractor<br />
units for its core-fleet, over a relatively short term, not only<br />
provides Bibby with new vehicles, but also provides <strong>MAN</strong> with<br />
On our bikes...for Transaid<br />
If you come and visit us at <strong>the</strong> CV show at <strong>the</strong> NEC in<br />
Birmingham on <strong>the</strong> 24th to 26th April 2012, or in<br />
Swindon at our support centre, you will be able to buy<br />
a raffle ticket to win a <strong>top</strong>-of-<strong>the</strong>-range, full-suspension,<br />
<strong>MAN</strong> mountain bike. All proceeds will go to support<br />
<strong>the</strong> Transaid cause and help us reach our £60,000<br />
sponsorship target.<br />
nearly-new trucks for resale; and with a proven and popular<br />
product which holds its value well in <strong>the</strong> used vehicle market.<br />
“It’s been a long and successful partnership,” said John Finn,<br />
Fleet & Procurement Director at Bibby, “and we now enjoy a<br />
level of support from <strong>MAN</strong> that has developed into an ultraefficient<br />
operation tailored to our very specific needs. We run<br />
a nationwide fleet, and <strong>MAN</strong> mirrors that operation with its<br />
own network.<br />
<strong>In</strong> our 20th Anniversary year, <strong>MAN</strong> Truck & Bus UK is<br />
holding a charity Cycle Ride on Saturday June 23rd. As well<br />
as having fun and getting fit, we are out to raise money for<br />
our charity partner, Transaid. <strong>MAN</strong> has supported Transaid<br />
for over 10 years now, and our aim in 2012 is to raise<br />
some £60,000 for <strong>the</strong>m. All our customers are<br />
very welcome to join with our <strong>MAN</strong> staff,<br />
network members, friends and families. The<br />
Ride, for cyclists of all abilities, will take<br />
place from eight <strong>MAN</strong> centres around <strong>the</strong><br />
UK: Belfast, Cardiff, Enfield, Glasgow,<br />
Nuneaton, Preston, Stockton and Swindon.<br />
There is a website with more information,<br />
including entry forms and participant packs, at:<br />
www.20yearcycleride.man.co.uk<br />
As well as <strong>the</strong> Cycle Ride, commemorative wrist bands will<br />
be on sale at every <strong>MAN</strong> dealership. PLUS… visitors to our<br />
stand at <strong>the</strong> CV Show, or our Swindon offices, can buy a<br />
raffle ticket to WIN a <strong>top</strong>-of-<strong>the</strong> range <strong>MAN</strong> mountain bike.<br />
Every penny we collect, wherever we collect it, will go to<br />
support Transaid and its truly worthwhile work.
Technology Cold testing<br />
<strong>inmotion</strong><br />
1|2012<br />
Green technology:<br />
Tests without diesel<br />
Cold testing saves a million litres of diesel and 3,000 tonnes of CO2<br />
a year – protecting <strong>the</strong> environment and conserving resources. <strong>MAN</strong><br />
has been awarded a prize for <strong>the</strong> innovative practice.<br />
By: Sebastian Schneider Photos: Rainer Spitzenberger<br />
Minimal human intervention: cold testing not only saves<br />
valuable resources, it’s also almost entirely automated.<br />
28<br />
From <strong>the</strong> outside it looks just like<br />
any o<strong>the</strong>r factory, with shutters and cryptic numbering. But<br />
<strong>the</strong> <strong>MAN</strong> engine plant in Nuremberg is no ordinary factory.<br />
Behind <strong>the</strong> red-brick walls is a high-tech institution that uses<br />
all <strong>the</strong> latest manufacturing techniques, including cold<br />
testing. Upon entering <strong>the</strong> hall, you immediately notice <strong>the</strong><br />
almost clinical cleanliness of <strong>the</strong> place. Not a speck of dirt<br />
or a smudge of grease can be found, as cold testing requires<br />
absolute precision. But this level of fastidiousness is worth<br />
it: <strong>the</strong> process thoroughly tests all <strong>the</strong> functions of every<br />
engine but requires only a fraction of <strong>the</strong> diesel and <strong>the</strong> time<br />
needed for more conventional hot testing. Cold tests<br />
<strong>the</strong>refore save valuable resources and protect <strong>the</strong><br />
environment and climate. This achievement has now been<br />
officially recognised: in late 2011 <strong>MAN</strong> was awarded a major<br />
environmental prize from <strong>the</strong> state of Bavaria for its cold<br />
testing procedure.
“Cold testing is<br />
fast, safe and<br />
environmentally<br />
friendly.”<br />
Franz Kocher, in charge of cold<br />
testing at <strong>the</strong> <strong>MAN</strong> engine plant in<br />
Nuremberg<br />
29
Technology Cold testing<br />
Why cold is better<br />
Every engine produced must be tested to ensure that<br />
everything works properly. After all, customers expect to<br />
hear <strong>the</strong> familiar <strong>MAN</strong> roar when <strong>the</strong>y start up <strong>the</strong>ir engines,<br />
not a feeble click. But in conventional simulations engineers<br />
start <strong>the</strong> engine and let it run until it reaches operating<br />
temperature before meticulously examining it. Engines thus<br />
consume diesel and produce carbon dioxide during testing.<br />
Preparing <strong>the</strong> engine for <strong>the</strong> test also takes a lot of<br />
preparation (see info box to <strong>the</strong> right). So ano<strong>the</strong>r advantage<br />
of cold testing is its improved efficiency.<br />
<strong>MAN</strong> first tried out <strong>the</strong> process in 2006 and has used it<br />
increasingly ever since, thanks to its massive potential for<br />
saving fuel and time. At <strong>the</strong> factory, around 15 workers, headed<br />
by module manager Frank Wieczorek and segment manager<br />
Franz Kocher, are responsible for preparing and running <strong>the</strong><br />
tests and making <strong>the</strong> final checks. Kocher explains: “<strong>In</strong> a cold<br />
test, <strong>the</strong> engine does not run on its own power, but is driven<br />
by an electric motor.” A control unit assesses <strong>the</strong> data<br />
electronically. It comes as no surprise that shorter testing times<br />
dramatically reduce <strong>the</strong> amount of diesel required and produce<br />
30<br />
<strong>inmotion</strong><br />
1|2012<br />
Quick overview:<br />
How cold testing<br />
works<br />
It takes around half an hour of thorough testing before<br />
each engine can prove that it meets <strong>the</strong> strict quality<br />
criteria and will run reliably. The special thing about <strong>the</strong><br />
process is that <strong>the</strong> engine no longer needs to start up –<br />
instead it’s driven by an electric motor.<br />
1<br />
A conveyer system transports <strong>the</strong> engines to <strong>the</strong> cold<br />
testing area at precise intervals. There, <strong>the</strong> engine<br />
number is scanned and saved so that <strong>the</strong> correct<br />
parameters can be transmitted to <strong>the</strong> test stand.<br />
2A worker prepares <strong>the</strong> engine and connects it to <strong>the</strong><br />
diesel line and control unit. The engine is <strong>the</strong>n filled with<br />
a small amount of diesel and <strong>the</strong> test can begin.<br />
only a fraction of <strong>the</strong> emissions. Cold testing can check all <strong>the</strong><br />
engine’s general functions, too. Kocher and his staff know<br />
exactly what <strong>the</strong>y’re doing – every move <strong>the</strong>y make is part of<br />
a well-practiced routine. Once a minute an engine trundles into<br />
<strong>the</strong> cold testing area. It is placed onto a special pallet by a crane<br />
and <strong>the</strong>n human hands are required for <strong>the</strong> only time in this<br />
highly automated process as a worker connects <strong>the</strong> engine to<br />
<strong>the</strong> fuel line and <strong>the</strong> control unit.<br />
Preparation time<br />
<strong>In</strong>fos Cold testing<br />
Engine testing: amounts saved on average<br />
Testing time<br />
Diesel consumption<br />
CO2 emissions<br />
Hot testing Cold testing<br />
50 minutes 29 minutes<br />
38 minutes 3,1 minutes<br />
approx. 25 litres approx. 2 litres<br />
CO2 62,64 kg CO2<br />
6,64 kg<br />
Source: <strong>MAN</strong> PMPMMD department (cold tests on D20/D26)
3Temperatures remain at a constant 20°C. During <strong>the</strong><br />
test, <strong>the</strong> engine is lifted off <strong>the</strong> pallet so that correct<br />
measurements can be made.<br />
The entire test in just three minutes<br />
The last step before <strong>the</strong> cold test is a leak test on <strong>the</strong> oil<br />
and water tanks. By pumping <strong>the</strong>se full of air, engineers can<br />
identify weak spots where leaks could occur. Then it’s off to<br />
<strong>the</strong> testing stand, which is off-limits to humans. The stand<br />
resembles a cleanroom used in chip manufacturing, as<br />
<strong>the</strong> test can only be successfully carried out when all<br />
environmental conditions are constant. The test is<br />
completely automated. For three minutes, <strong>the</strong> control unit<br />
measures and assesses various pressures and data while a<br />
laser vibrometer conducts a vibration analysis. As Kocher<br />
says, “<strong>In</strong> this way, we can precisely determine <strong>the</strong> quality of<br />
components such as <strong>the</strong> oil pump and <strong>the</strong> turbocharger.”<br />
The test is currently being used for D20/D26 engines, built<br />
into <strong>the</strong> TGS and TGX series, and for D08 engines, used in<br />
<strong>the</strong> TGL and TGM series.<br />
Committed to environmental protection<br />
The benefits of cold testing are significant. <strong>In</strong> hot testing,<br />
an engine consumes around 25 litres of diesel per test cycle,<br />
while in cold testing it only uses around two litres. The<br />
process is also much quicker than hot testing, meaning that<br />
<strong>the</strong> engines can be tested in sync with <strong>the</strong> assembly line,<br />
which reduces production costs. It’s <strong>the</strong>refore much more<br />
economical for <strong>the</strong> company. And <strong>the</strong> environment also<br />
benefits from cold testing. Since <strong>MAN</strong> now only runs hot tests<br />
on around ten percent of its engines, it saves an overall<br />
amount of energy each year equal to around 3,000 tonnes of<br />
carbon dioxide. <strong>In</strong> 2011 this impressive figure brought <strong>MAN</strong><br />
an award from <strong>the</strong> Bavarian Environment Ministry.<br />
“Since 1995 <strong>MAN</strong> Truck &<br />
Bus has been committed to<br />
developing environmentally<br />
friendly vehicles and engines<br />
as well as energy-efficient<br />
manufacturing and<br />
production processes.”<br />
Dr Heike Sarstedt, Head of Environmental Management<br />
4Vibrometers analyse vibrations and noise and use a<br />
laser (<strong>the</strong> red light in <strong>the</strong> picture) to check for faults in<br />
<strong>the</strong> valve settings. These sensitive devices make <strong>the</strong><br />
test results more reliable than ever before.<br />
Dr Heike Sarstedt, Head of Environmental and Safety<br />
Management at <strong>MAN</strong> Truck & Bus comments on <strong>MAN</strong>’s<br />
environmental history: “As early as 1995, <strong>MAN</strong> demonstrated<br />
corporate responsibility by signing a regional environmental<br />
agreement.” Since <strong>the</strong>n, <strong>MAN</strong> has developed more<br />
environmentally friendly vehicles and engines, made its<br />
production more energy efficient and reduced its<br />
consumption of resources at all its plants. At its headquarters<br />
in Munich, for example, <strong>MAN</strong> improved <strong>the</strong> ventilation and<br />
heating systems in <strong>the</strong> production facilities, saving an average<br />
of around 4,500 tonnes of carbon dioxide a year. <strong>MAN</strong> Truck<br />
& Bus’s commitment to <strong>the</strong> environment soon became an<br />
official part of <strong>the</strong> corporate responsibility strategy of <strong>the</strong><br />
entire <strong>MAN</strong> Group. Its goal is to create sustainable added<br />
value throughout all business strategies and processes in <strong>the</strong><br />
belief that businesses, <strong>the</strong> environment and human beings<br />
can work toge<strong>the</strong>r in harmony, preserving nature and<br />
resources for future generations. The cold tests at <strong>the</strong> engine<br />
plant in Nuremberg are an excellent example of this<br />
philosophy in practice. ■<br />
31
<strong>MAN</strong> Solutions Yacht engines<br />
Two titans hit <strong>the</strong> road: An <strong>MAN</strong><br />
TGX 41.680 with a 680 hp V8<br />
Common Rail diesel engine takes<br />
a yacht weighing several tonnes<br />
from <strong>the</strong> Rhine to <strong>the</strong> Boat Show.<br />
The TGX can pull a total weight<br />
of 250 tonnes on 14 axles.<br />
32<br />
<strong>inmotion</strong><br />
1|2012
Photos: Boot 2012 Düsseldorf (3), <strong>MAN</strong><br />
Power and style<br />
at “<strong>the</strong> boot”<br />
We struck gold! The new <strong>MAN</strong><br />
twelve-cylinder yacht engine<br />
attracted admiring looks at <strong>the</strong><br />
Boat Show in Düsseldorf.<br />
A touch of class greeted visitors at<br />
Stand F23 in Hall 7a. At this year’s <strong>In</strong>ternational Boat Show<br />
in Düsseldorf <strong>MAN</strong> unveiled its new twelve-cylinder marine<br />
engine with an eye-catching gold-plated cylinder head cover.<br />
The impressive V12-1650, a heavy-duty segment model, has<br />
a compact design and is characterised by ease of use and<br />
efficiency. With its maximum torque of 5,520 Newton metres,<br />
which is available at speeds as low as 1,200 rpm, this highperformance<br />
motor provides ample power at low rpm levels<br />
and extremely smooth operation at medium cruising speeds.<br />
Sunseeker puts its faith in <strong>MAN</strong><br />
Yacht manufacturer Sunseeker believes in <strong>the</strong> power of<br />
<strong>MAN</strong> engines. At “<strong>the</strong> boot” in Düsseldorf it showcased two<br />
new Flybridge yachts, Manhattan 53 and Manhattan 73.<br />
Manhattan 53 is 18 metres long, has two R6-800 engines,<br />
and reaches a <strong>top</strong> speed of 31 knots. Its <strong>big</strong> sister has two<br />
V12-1360 engines, which enable it to reach an impressive<br />
34 knots.■<br />
Stand of Sunseeker Germany<br />
(from left to right): Predator 64,<br />
Portofino 48 and Manhattan 53<br />
– all powered by <strong>MAN</strong>.<br />
<strong>In</strong>fo<br />
Engine<br />
Marine engine V12-1650: easy to use and efficient<br />
• 12-cylinder V engine produces 1,650 hp (1,213 kW)<br />
• Cylinder capacity: 24.2 litres<br />
• Weight: 2.4 tonnes<br />
High-torque performance at low rev levels, and smooth operation at all<br />
speeds. And it’s quiet and efficient, too! The V12-1650 was specially<br />
developed for owners of yachts up to 100 feet (or about 30 metres) in<br />
length who like to travel in comfort and to cover long distances while<br />
<strong>the</strong>y sleep.<br />
33
New truck Corinthian5<br />
34<br />
<strong>inmotion</strong><br />
1|2012<br />
UK 20th Anniversary<br />
sparks ‘special edition’ truck<br />
<strong>MAN</strong> has launched <strong>the</strong> ‘Corinthian5’, a technology-enhanced<br />
vehicle that is already being described as ‘<strong>the</strong> intelligent truck’.<br />
<strong>MAN</strong>’s limited edition, ‘flagship’<br />
tractor, <strong>the</strong> ‘Corinthian5’ is<br />
available on both 4x2 and 6x2 TGX<br />
tractors with <strong>the</strong> spacious XXL cab.
Corinthian5, available with iPad2 communications, is<br />
a ‘technology-enhanced’ vehicle that is already being<br />
described as ‘<strong>the</strong> intelligent truck’.<br />
<strong>MAN</strong> Truck & Bus UK has<br />
introduced its <strong>the</strong> limited edition, ‘flagship’ tractor as part<br />
of its 20th Anniversary celebrations in <strong>the</strong> UK. The<br />
‘Corinthian5’ is available on both 4x2 and 6x2 TGX tractors<br />
with <strong>the</strong> spacious XXL cab. The trucks offer a choice of<br />
tried and tested driveline technology, with <strong>MAN</strong> D26<br />
engines at 440hp, 480hp and 540hp and <strong>the</strong> <strong>MAN</strong> TipMatic<br />
automated gearbox.<br />
Safety first!<br />
Active safety features immediately differentiate<br />
Corinthian5 from <strong>the</strong> more cosmetic stance often adopted in<br />
this niche of <strong>the</strong> market. The UK team has chosen <strong>MAN</strong>’s<br />
Lane Guard System, Electronic Stability Programme and<br />
Adaptive Cruise Control as key elements in this innovative<br />
approach to its ‘flagship’ vehicle. More innovation awaits<br />
<strong>the</strong> driver in <strong>the</strong> shape of an iPad2 communications and<br />
entertainment system, as well as <strong>the</strong> additional luxury of<br />
lea<strong>the</strong>r seats and interior cab fittings. Speaking about <strong>the</strong><br />
Corinthian5, <strong>MAN</strong> UK sales director, Sandy Millar, said, “We<br />
don’t anticipate selling huge numbers; it simply isn’t that<br />
sort of truck. But, as a leading manufacturer in <strong>the</strong> heavy<br />
tractor market, we’ve been getting enquiries for some time<br />
now from our customers for a flagship model.<br />
“This is a tremendous truck in so many respects, and its<br />
use of <strong>the</strong> latest technology and interactive systems have<br />
already had it described as ‘<strong>the</strong> intelligent truck’ by<br />
operators involved in development work with us.”<br />
The new truck comes with <strong>MAN</strong>’s comprehensive 3 year<br />
warranty and <strong>the</strong> company’s highly regarded <strong>MAN</strong> EcoStyle<br />
vehicle and driver performance monitoring system. ■<br />
Corinthian5 Top features<br />
Basic specifications for <strong>the</strong> <strong>MAN</strong> Corinthian5<br />
include:<br />
• <strong>MAN</strong> TGX XXL cab<br />
• Choice of <strong>MAN</strong> D26 440, 480 or 540hp engines<br />
• ACC (Adaptive Cruise Control)<br />
• ESP (Electronic Stability Control)<br />
• LGS (Lane Guard System)<br />
• Xenon headlights<br />
• Air horns<br />
• Sunvisor<br />
• Durabrite alloy wheels<br />
• Michelin Economy tyres<br />
• Lea<strong>the</strong>r seats<br />
• Lea<strong>the</strong>r interior<br />
• Fridge<br />
• iPad2 communications<br />
• Satellite navigation<br />
• Special paint and graphics<br />
• Corinthian5 driver’s pack<br />
35
Customer Support Older trucks<br />
36<br />
<strong>inmotion</strong><br />
1|2012<br />
While a new truck operator<br />
enjoys all <strong>the</strong> support that, quite rightly, goes with those<br />
vehicles, operators of older vehicles in <strong>the</strong>ir second and<br />
third life use, have much <strong>the</strong> same needs – if not more! <strong>MAN</strong><br />
has set out to make sure <strong>the</strong>y also get <strong>the</strong> same levels of<br />
support.<br />
Menu Pricing<br />
One way <strong>MAN</strong> Truck & Bus UK is offering that support is<br />
through faster, more competitive and more accurate service<br />
price quoting. Vince Welsh, Aftersales Director at <strong>MAN</strong> in<br />
<strong>the</strong> UK, said, “For busy operators of our older vehicles,<br />
getting service and maintenance prices has been too timeconsuming.<br />
Some operators were waiting 15 minutes or<br />
longer, while our customer support teams interrogated parts<br />
<strong>MAN</strong> Truck & Bus UK<br />
is offering greater<br />
support to operators<br />
of older <strong>MAN</strong> trucks<br />
through <strong>MAN</strong> Menu<br />
Pricing and <strong>MAN</strong><br />
Comfort Managed –<br />
two cost-and-time<br />
saving service deals.<br />
Growing old gracefully<br />
With <strong>the</strong> credit squeeze pushing operators to keep vehicles<br />
for longer, and more and more high quality <strong>MAN</strong> TopUsed<br />
vehicles joining fleets to reduce capital costs, so <strong>the</strong> number<br />
of older trucks grows.<br />
menus, service hours’ guides and o<strong>the</strong>r related data for each<br />
individual job. That just wasn’t good enough, so we’ve done<br />
something about it.”<br />
That ‘something’ is <strong>the</strong> innovative <strong>MAN</strong> Menu Pricing<br />
service, available by phone or at <strong>the</strong> service counter from<br />
any of <strong>MAN</strong>’s 68 UK service centres. “It is” says Welsh, “a<br />
significant step forward. Now, when <strong>the</strong>se operators ask for<br />
a service quote, <strong>the</strong>y should get a firm, fair and accurate<br />
price in around 15 seconds.” <strong>MAN</strong> Menu Pricing has<br />
analysed parts, labour and o<strong>the</strong>r aspects of 800 common<br />
service requests to produce fixed and competitive ‘local’<br />
prices. Operators simply quote <strong>the</strong> vehicle registration<br />
number and any <strong>MAN</strong> service dealer can pull up <strong>the</strong><br />
relevant vehicle details, enabling quotes to be fully specific<br />
to <strong>the</strong> actual truck.
Comfort Managed<br />
<strong>MAN</strong>’s second approach to older vehicle care is <strong>MAN</strong><br />
Comfort Managed; a budgeted programme of R&M<br />
agreements that will consider any vehicle or trailer,<br />
regardless of make or age, putting <strong>the</strong>m onto ei<strong>the</strong>r a ‘Pay<br />
as you go’ billing system or a ‘Monthly Budget’ plan.<br />
With ‘Pay as you go’, operators get a consolidated<br />
invoice at <strong>the</strong> end of each month, with a detailed report on<br />
<strong>the</strong> costs incurred. With a ‘Monthly Budget’ plan, <strong>the</strong>y pay<br />
a fixed monthly rate, with a financial reconciliation<br />
completed every six months. This is followed by a review<br />
meeting at which fee adjustments can be agreed or <strong>the</strong><br />
existing fee left in place for <strong>the</strong> full year before any underspend<br />
is reimbursed, or overspend invoiced, by <strong>MAN</strong>.<br />
Benefits to operators of trucks and trailers over five years<br />
old and out of original R&M<br />
plans are significant. Apart<br />
from access to nationwide<br />
response, support, quality and<br />
compliance of a leading<br />
<strong>MAN</strong>’s second approach<br />
to older vehicle care is<br />
<strong>MAN</strong> Comfort Managed; a<br />
budgeted programme of<br />
R&M agreements that will<br />
consider any vehicle or<br />
trailer, and putting <strong>the</strong>m<br />
onto a ‘Pay as you go’<br />
billing system or a ‘Monthly<br />
Budget’ plan.<br />
manufacturer’s national network, <strong>the</strong>y enjoy: centralised<br />
control and adjudication of costs; standard repair times;<br />
documented vehicle history checks to eliminate payment<br />
for repeat failures, parts warranties, warranty costs and so<br />
on; fixed, discounted R&M parts pricing; fixed, lower-thanstandard<br />
labour rates; access to <strong>MAN</strong>‘s e-workshop system<br />
for work scheduling and documentation storage; and single<br />
simple invoicing. <strong>MAN</strong> will even supply monthly analysis<br />
of service and repair ‘events’, finance reports, individual<br />
spend by vehicle or trailer, individual costs per component<br />
category, <strong>top</strong> ten highest spend vehicles by depot and so on.<br />
So, from championing <strong>the</strong> cause of older truck quality<br />
through its TopUsed programme, <strong>MAN</strong> has now turned <strong>the</strong><br />
spotlight on <strong>the</strong> ongoing care of those older trucks and<br />
trailers. And <strong>the</strong>ir future suddenly looks a lot brighter. ■
Expert advice ProfiDrive ®<br />
Keeping on <strong>top</strong> of your game:<br />
38<br />
<strong>inmotion</strong><br />
1|2012<br />
Test your trucking<br />
knowledge!<br />
Truckers have to know a lot more than simply how<br />
to drive. Is your trucking knowledge up to scratch?<br />
Take our ProfiDrive trainer’s test to find out!<br />
1. What is <strong>the</strong> maximum weight a truck’s front<br />
axle is allowed to support?<br />
❑ ... a) 20% of <strong>the</strong> load capacity<br />
❑ ... b) 40% of <strong>the</strong> load capacity<br />
❑ ... c) 60% of <strong>the</strong> load capacity<br />
2. What is <strong>the</strong> maximum amount of time that can<br />
be spent at <strong>the</strong> wheel without a break?<br />
❑ ... a) 4 hours 30 minutes<br />
❑ ... b) 5 hours 30 minutes<br />
❑ ... c) 6 hours 30 minutes<br />
3. What is <strong>the</strong> most common cause of accidents?<br />
❑ ... a) Technical faults in <strong>the</strong> vehicle<br />
❑ ... b) The driver momentarily falling asleep<br />
❑ ... c) Errors of judgement by <strong>the</strong> driver<br />
4. What is maximum tractive force permitted on a<br />
lashing point on a vehicle weighing between 3.5<br />
and 7.5 tonnes?<br />
❑ ... a) 800 decanewtons<br />
❑ ... b) 1,000 decanewtons<br />
❑ ... c) 2,000 decanewtons<br />
5. How many more litres of diesel does a truck use<br />
per 100 kilometres when its tyre pressure is 2.0<br />
bar too low?<br />
❑ ... a) 0.8 litres<br />
❑ ... b) 1.1 litres<br />
❑ ... c) 1.4 litres<br />
Results:<br />
How much do<br />
you know about<br />
trucking? <strong>MAN</strong><br />
ProfiDrive trainer<br />
Franz Schnitzbauer<br />
puts you to <strong>the</strong> test!<br />
0 to 5 points:<br />
We admit our questions weren’t exactly easy, but if you want to be a<br />
really good driver, you have to know this stuff. How about attending a<br />
ProfiDrive training course? That way you can acquire <strong>the</strong> knowledge<br />
you need while also fulfilling your obligations with regard to <strong>the</strong><br />
Driver CPC Directive, which requires drivers to complete 35 hours of<br />
training every five years.<br />
5 to 15 points:<br />
Not bad, but you still need to fill in <strong>the</strong> gaps in your knowledge. The<br />
law states that you have to prove you have completed five sevenhour<br />
days of training by 2014. An ideal excuse to take a ProfiDrive<br />
training course and brush up on your knowledge!<br />
15 to 25 points:<br />
Congratulations! Your score puts you up <strong>the</strong>re with <strong>the</strong> pros. You’re<br />
not just an ace at <strong>the</strong> wheel, you know <strong>the</strong> <strong>the</strong>ory too. However, <strong>the</strong><br />
law does not take existing knowledge into account and requires all<br />
drivers to complete five seven-hour days of additional training by<br />
2014. But let’s face it, nobody’s perfect and <strong>the</strong>re’s probably still<br />
something you could learn from a ProfiDrive trainer.<br />
Check your answers and add up your points:<br />
Question 1: a 0, b (correct) 5, c 0 points; Question 2: a (correct) 5, b 0, c 0<br />
points; Question 3: a 0, b 0, c (correct) 5 points; Question 4: a (correct) 5, b<br />
0, c 0 points; Question 5: a 0, b (correct) 5, c 0 points<br />
Visit this site to register online:<br />
www.profidrive.mantruckandbus.com
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DuraSeal is a revolutionary new system from Goodyear’s Max Technology range that allows<br />
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