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crimping, interconnecting cables, harnesses, and wiring - NASA

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Page 53 of 114<br />

<strong>NASA</strong>-STD-8739.4 with Change 6<br />

electrically common conductors (Requirement). Insulation clearance shall be referenced from<br />

the first point of contact of the conductor to the terminal (Requirement).<br />

b. Crimped Connections.<br />

(1) Minimum Insulation Clearance. The minimum insulation clearance for all crimped<br />

connections is 0.25mm (0.01in.).<br />

(2) Maximum Insulation Clearance. The maximum insulation clearance for conductors 20AWG<br />

<strong>and</strong> smaller is 0.75mm (0.03in.). The maximum insulation clearance for conductors 18AWG<br />

<strong>and</strong> larger is 1.25mm (0.05in.).<br />

10.2 Stripping Jackets Over Shields<br />

Jackets over shields may be stripped by either thermal or mechanical means. Nicked shield<br />

str<strong>and</strong>s shall not exceed 10 percent of the total number of str<strong>and</strong>s (Requirement). There shall be<br />

no severed str<strong>and</strong>s (Requirement).<br />

10.3 Stripping Flat Conductor Cable<br />

Flat conductor cable shall be stripped by mechanical means (Requirement). Conductors shall not<br />

be nicked, gouged, necked down, or severed during stripping (Requirement). After removal of<br />

the insulation segment, the remaining conductor insulation shall not exhibit any damage such as<br />

nicks, cuts, or crushing (Requirement). Scuffing from mechanical stripping is acceptable.

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