Monorail Guidance Systems

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x z y x y M 0x z C, C0 x (C, C0) y M0z M 0y Technical principles Load carrying capacity and life INA calculation program Preload Friction Lubrication Special coatings Special materials Fitting variants Fitting z 0 0 10 20 30 40 50 5 65 60 RUE..-D-H, D-HL m F 10 15 F F RUE..-D, D-L 20 25 30 kN 25-D 35 25-D-H 25-D-H-L 25-D-L
Load carrying capacity and life Technical principles Schaeffler Group Industrial PF 1 17 Page Load carrying capacity............................................................... 20 Calculation of basic load ratings according to DIN................. 20 Dynamic load carrying capacity and life..................................... 20 Basic rating life ......................................................................... 21 Equivalent load and speed ................................................... 21 Operating life ............................................................................ 23 Static load carrying capacity...................................................... 23 Basic static load ratings and static moment ratings .............. 23 Static load safety factor ........................................................ 24 Strength of guidance systems............................................... 25 INA calculation program BEARINX ® for precise design ....................................................... 26 BEARINX ® linear module......................................................... 26 Calculation program – example of input date for a design brief................................ 28 example of the travel of a linear table ................................... 33 Preload Influence of preload .................................................................. 36 Preload and damping ........................................................... 36 Friction Influencing factors..................................................................... 37 Influence of grease on friction............................................... 37 Influence of seals on friction................................................. 37
Page 1 and 2: Monorail Guidance Systems Linear re
Page 3 and 4: High load capacity, rigid, flexible
Page 5 and 6: Contents Page Safety guidelines and
Page 7 and 8: Page KA..-M Brass closing plug for
Page 9 and 10: Page KUVE..-B-KT Four-row linear re
Page 11 and 12: Page LMSD Integrated absolute digit
Page 13 and 14: Page TKD Guideway for two-row linea
Page 15: 207 101 206 050 205 266 204 047 205
Page 19 and 20: Schaeffler Group Industrial PF 1 19
Page 21 and 22: Basic rating life The basic rating
Page 23 and 24: Operating life The operating life i
Page 25 and 26: Application in general usage with o
Page 27 and 28: Taking account of elasticities in t
Page 29 and 30: Step 2 Define the table co-ordinate
Page 31 and 32: Step 5 Define the centres of gravit
Page 33 and 34: Example of the travel of a linear t
Page 35 and 36: Rapid traverse back to original pos
Page 37 and 38: Friction Influencing factors Linear
Page 39 and 40: Used lubricants Attention! Used lub
Page 41 and 42: Oil impulse quantity Qimp The oil i
Page 43 and 44: Oil quantities for KUVE Designation
Page 45 and 46: Minimal lubricant quantity metering
Page 47 and 48: Initial grease quantities for KUVE
Page 49 and 50: Bearing factor K LF for delivered c
Page 51 and 52: Relubrication interval If the guide
Page 53 and 54: Corrotect ® special coating Anti-c
Page 55 and 56: Protect A Anti-wear and anti-corros
Page 57 and 58: Protect B High anti-corrosion and a
Page 59 and 60: Special materials Materials for KUV
Page 61 and 62: Metal end piece KUVE..-B-MKS has an
Page 63 and 64: Fitting work - influencing factors
Page 65 and 66: Alignment elements The tables show
Page 67 and 68:
Suspended arrangement of guidance s
Page 69 and 70:
Fitting of monorail guidance system
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Dismantling and fitting Note the mo
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Fitting of closing plugs Attention!
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Fitting device MVH Closing plug P
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Fitting of adhesive bonded covering
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Attention! Locate the fitting devic
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Measured values Measured value 1
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Damping carriage Dial gauges Meas
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Table Screw mount the table, Figure
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Putting the guidance system into op
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Linear recirculating roller bearing
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Schaeffler Group Industrial PF 1 91
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With chain guide For oil and grease
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Standard sealing strips Figure 2 Up
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Design and safety guidelines Preloa
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RUE35-E-H RUE35-E-HL RUE35-E-KT-HL
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Guideway hole patterns Unless speci
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Not convex (for all machined surfac
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Accuracy Accuracy classes Linear re
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Height sorting 2S Where guidance sy
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Ordering example, ordering designat
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H T6 h h1 RUE..-E (-L) , 6) B G2
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J L5 N 2 Lubrication connector in t
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H h h1 RUE..-E-H (-HL) , 6) B G2
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H T6 h h1 RUE..-E-KT-L , 4) B G2
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Accessories Schaeffler Group Indust
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Product overview Accessories Closin
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Accessories Closing plugs Closing p
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Guideway covering strips Covering s
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Clamping element The clamping eleme
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Braking and clamping element The br
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Automatic clearance compensation We
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Damping carriage Damping carriages
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JB L L1 JL1 J L2 RUKS..-D-A · View
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Damping carriage Dimension table ·
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Sealing elements The following addi
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Additional wipers Additional wipers
Page 155 and 156:
Lubrication elements The following
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Longer operating life by means of a
Page 159 and 160:
Page 161 and 162:
Sealing strips Carrier plate Additi
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Minimal lubricant quantity metering
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Page 167 and 168:
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Ordering designation System RUE45-E
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Six-row linear recirculating ball b
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Six-row linear recirculating ball b
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Guideways Standard or with slot for
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Carriages The carriages have saddle
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Design and safety guidelines Preloa
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KUSE20-H KUSE25-H KUSE30-H KUSE35-H
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Multi-piece guideways If the guidew
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Parallelism of mounted guideways Va
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Tolerances of accuracy classes 1) S
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Page 195 and 196:
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T 6 h1 H1 KUSE (-L) , 5) K 6 B J
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J L5 19 N 2 Lubrication connector i
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h 1 H1 KUSE..-H (-HL) , 4) X B JB
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J L5 19 Lubrication connector in to
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Sheet steel wipers APLSE End wipers
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Sheet steel wipers Sheet steel wipe
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Wipers with single lip seals These
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Lubrication adapter plate Lubricati
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Sheet steel wipers Dimension table
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Lubrication adapter plate Dimension
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Four-row linear recirculating ball
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Product overview Four-row linear re
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Guideways Standard or with slot for
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Sealing Elastic end wipers are fitt
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Suffixes Suffixes for available des
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KUVE15-B KUVE20-B KUVE20-B-L KUVE25
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KUVE15-B-EC KUVE20-B-EC KUVE25-B-EC
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KUVE15-B-S KUVE20-B-S KUVE20-B-SL K
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KUVE15-B-ESC KUVE20-B-ESC KUVE55-B-
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KUVE15-B-KT-S KUVE15-B-KT-SL KUVE20
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Maximum number of pitches between h
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Locating heights and corner radii T
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Accuracy class tolerances Tolerance
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Positional and length tolerances of
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Carriage and guideway separate, gui
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Carriage and guideway separate, gui
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T6 h1 H1 K6 KUVE..-B (-L, -N, -NL)
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A3 Lubrication connector on end fac
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h1 H1 KUVE..-B (-H, -S, -SN) , 4)
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A3 N3 Lubrication connector on end
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h1 H1 KUVE..-B (-SL, -HL, -SNL) ,
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h1 H1 KUVE..-B-EC , 4) B JB X A b
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A3 N 3) 3 Lubrication connector on
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h1 H1 KUVE..-B-ESC , 4) B JB X G2
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A 3 N 3) 3 Lubrication connector on
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A3 T6 h1 H1 KUVE..-W (-WL) , , 5)
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H4 h1 H1 KUVE..-B-KT (-L) , 4) B J
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h1 H1 B JB KUVE..-B-KT (-S, -SL, -H
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Guideway with teeth on lateral face
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Guideways Guideways and toothed rac
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Fitting guidelines for toothed guid
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Fitting guidelines for toothed guid
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Guideway hole dimensions a L , a R
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Guideway smaller than standard prod
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Unit with toothed guideway, teeth o
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Design example with toothed guidewa
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JLZ KUVE..-SB-ZHP View rotated 90
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C, C0 M0x x y Load directions Load
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aL G2 L1 JLZ JL L KUVE..-B-ZHST+SVS
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N 3 Lubrication connector on end fa
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Four-row linear ball bearing and gu
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Four-row linear ball bearing and gu
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Design of measuring system The desi
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Design and safety guidelines Attent
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Incremental measuring system with m
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Braking and clamping element BKE.TK
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Clamping joint Lubricant dispenser
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Guideway for profiled sections Dime
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Braking and clamping element for fo
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Sealing elements The following addi
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Sealing strips Sealing strips are c
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With initial greasing and refillabl
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End wipers End wipers with carrier
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End wipers End wipers with carrier
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End wipers with carrier plate Fixi
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Configuration of KIT.KWVE The descr
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Ordering designation System KUVE25-
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Coupling The couplings are premount
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Dimensions e G D G7 x y k r f 1 115
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Dimensions e G D G7 x y r f 1 k 115
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I 1 I 2 I 3 I 4 L 1 L 2 Fixing scre
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d1 d2 d3 d dk RITZ..-KL Clamping jo
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L 1 L 2 L 3 I Fixing screws G Quant
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Hose connection set Ordering design
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D G M4 Locating pin Dimensions G 1
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Allocation: motor - coupling - gear
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Allocation: motor - coupling - gear
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1500 min -1 3000min -1 4 000 min -1
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1500min -1 3 000 min -1 4 000 min -
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1000min -1 1 500 min -1 3 000 min -
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1 000 min -1 1 500 min -1 3 000 min
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Two-row linear recirculating ball b
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Operating temperature Linear recirc
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Accuracy Accuracy classes Two-row l
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Guideway with One linear ball beari
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aL jL aR K5 AL1 KUE · View rotat
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Load carrying capacity Basic load r
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L G 1 2 JL a K L 5 jL aR AL1 KUE
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Load carrying capacity Basic load r
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Accessories Brass closing plugs Clo
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End wipers The end wipers are avail
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Lubrication adapters for grease and
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Sheet steel wipers Dimension table
Page 443 and 444:
Lubrication adapter plate Dimension
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Linear guidance systems with linear
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Linear guidance systems with linear
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Lubrication Linear recirculating ba
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Accuracy Accuracy classes Linear re
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A2 G2 A3 H2 h H h1 K3 H1 a5 jB A1 b
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H h 1 A 1 a5 KWVK..-AL on TKVD B X
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Canada Schaeffler Canada Inc. 2871
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Singapore Schaeffler (Singapore) Pt
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Monorail Guidance Systems

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