Monorail Guidance Systems

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All data have been prepared with a great deal of care and checked for their accuracy. However, no liability can be assumed for any incorrect or incomplete data. We reserve the right to make technical modifications. © Schaeffler KG · 2008, March Reproduction in whole or in part without our authorisation is prohibited.
High load capacity, rigid, flexible, cost-effective Accessories for any application Foreword The performance capacity and economic success of a design incorporating monorail guidance systems is essentially dependent on the components used. It is at this stage that the competitive technical superiority and subsequent acceptance in the market of the machine or installation is often decided. However, the bearing arrangement must be precisely matched to the application and achievable by the use of standard components. INA monorail guidance systems are compact linear guidance systems that are supplied complete as standard and have high rigidity and load carrying capacity. They can support forces from all directions – apart from the direction of motion – as well as moments about all axes and can be supplied in various accuracies and preload classes. As a result, they are also suitable for applications with high guidance and positioning requirements. In most series, the carriages and guideways can be used in any combination within the same accuracy class. This gives a high degree of design flexibility with simplified fitting and reduced stockholding costs for guidance systems. In order to reduce maintenance costs, the monorail guidance systems have a lubricant reservoir. As a result, they are maintenance-free for many applications. Range Catalogue PF 1 gives information on: ■ linear recirculating roller bearing and guideway assemblies RUE ■ six-row linear recirculating ball bearing and guideway assemblies KUSE ■ four-row linear recirculating ball bearing and guideway assemblies KUVE ■ two-row linear recirculating ball bearing and guideway assemblies KUE ■ linear guidance systems with linear recirculating ball bearing units KUVS. It also describes the relevant principles of rolling bearing technology for the design and lubrication of bearing arrangements based on these guidance systems. The comprehensive standard range can be further optimised by means of a range of accessories precisely matched to various application requirements. Replacement for ... The new catalogue replaces Schaeffler Group Catalogue 605. The data in the catalogue represent the current level of technology and manufacture as of March 2007. They reflect not only progress in rolling bearing technology but also the experience gathered in practical use. Data in earlier catalogues as well as in Product and Market Information publications that do not correspond to the data in this catalogue are therefore invalid.
Page 1: Monorail Guidance Systems Linear re
Page 5 and 6: Contents Page Safety guidelines and
Page 7 and 8: Page KA..-M Brass closing plug for
Page 9 and 10: Page KUVE..-B-KT Four-row linear re
Page 11 and 12: Page LMSD Integrated absolute digit
Page 13 and 14: Page TKD Guideway for two-row linea
Page 15 and 16: 207 101 206 050 205 266 204 047 205
Page 17 and 18: Load carrying capacity and life Tec
Page 19 and 20: Schaeffler Group Industrial PF 1 19
Page 21 and 22: Basic rating life The basic rating
Page 23 and 24: Operating life The operating life i
Page 25 and 26: Application in general usage with o
Page 27 and 28: Taking account of elasticities in t
Page 29 and 30: Step 2 Define the table co-ordinate
Page 31 and 32: Step 5 Define the centres of gravit
Page 33 and 34: Example of the travel of a linear t
Page 35 and 36: Rapid traverse back to original pos
Page 37 and 38: Friction Influencing factors Linear
Page 39 and 40: Used lubricants Attention! Used lub
Page 41 and 42: Oil impulse quantity Qimp The oil i
Page 43 and 44: Oil quantities for KUVE Designation
Page 45 and 46: Minimal lubricant quantity metering
Page 47 and 48: Initial grease quantities for KUVE
Page 49 and 50: Bearing factor K LF for delivered c
Page 51 and 52: Relubrication interval If the guide
Page 53 and 54:
Corrotect ® special coating Anti-c
Page 55 and 56:
Protect A Anti-wear and anti-corros
Page 57 and 58:
Protect B High anti-corrosion and a
Page 59 and 60:
Special materials Materials for KUV
Page 61 and 62:
Metal end piece KUVE..-B-MKS has an
Page 63 and 64:
Fitting work - influencing factors
Page 65 and 66:
Alignment elements The tables show
Page 67 and 68:
Suspended arrangement of guidance s
Page 69 and 70:
Fitting of monorail guidance system
Page 71 and 72:
Dismantling and fitting Note the mo
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Fitting of closing plugs Attention!
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Fitting device MVH Closing plug P
Page 77 and 78:
Fitting of adhesive bonded covering
Page 79 and 80:
Attention! Locate the fitting devic
Page 81 and 82:
Measured values Measured value 1
Page 83 and 84:
Damping carriage Dial gauges Meas
Page 85 and 86:
Table Screw mount the table, Figure
Page 87 and 88:
Putting the guidance system into op
Page 89 and 90:
Linear recirculating roller bearing
Page 91 and 92:
Schaeffler Group Industrial PF 1 91
Page 93 and 94:
Page 95 and 96:
With chain guide For oil and grease
Page 97 and 98:
Page 99 and 100:
Standard sealing strips Figure 2 Up
Page 101 and 102:
Design and safety guidelines Preloa
Page 103 and 104:
RUE35-E-H RUE35-E-HL RUE35-E-KT-HL
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Guideway hole patterns Unless speci
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Not convex (for all machined surfac
Page 109 and 110:
Accuracy Accuracy classes Linear re
Page 111 and 112:
Height sorting 2S Where guidance sy
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Ordering example, ordering designat
Page 115 and 116:
Page 117 and 118:
H T6 h h1 RUE..-E (-L) , 6) B G2
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J L5 N 2 Lubrication connector in t
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H h h1 RUE..-E-H (-HL) , 6) B G2
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Page 125 and 126:
H T6 h h1 RUE..-E-KT-L , 4) B G2
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Page 129 and 130:
Accessories Schaeffler Group Indust
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Product overview Accessories Closin
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Accessories Closing plugs Closing p
Page 135 and 136:
Guideway covering strips Covering s
Page 137 and 138:
Clamping element The clamping eleme
Page 139 and 140:
Braking and clamping element The br
Page 141 and 142:
Automatic clearance compensation We
Page 143 and 144:
Damping carriage Damping carriages
Page 145 and 146:
Page 147 and 148:
JB L L1 JL1 J L2 RUKS..-D-A · View
Page 149 and 150:
Damping carriage Dimension table ·
Page 151 and 152:
Sealing elements The following addi
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Additional wipers Additional wipers
Page 155 and 156:
Lubrication elements The following
Page 157 and 158:
Longer operating life by means of a
Page 159 and 160:
Page 161 and 162:
Sealing strips Carrier plate Additi
Page 163 and 164:
Minimal lubricant quantity metering
Page 165 and 166:
Page 167 and 168:
Page 169 and 170:
Ordering designation System RUE45-E
Page 171 and 172:
Page 173 and 174:
Six-row linear recirculating ball b
Page 175 and 176:
Page 177 and 178:
Six-row linear recirculating ball b
Page 179 and 180:
Guideways Standard or with slot for
Page 181 and 182:
Carriages The carriages have saddle
Page 183 and 184:
Design and safety guidelines Preloa
Page 185 and 186:
KUSE20-H KUSE25-H KUSE30-H KUSE35-H
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Multi-piece guideways If the guidew
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Parallelism of mounted guideways Va
Page 191 and 192:
Tolerances of accuracy classes 1) S
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Page 195 and 196:
Page 197 and 198:
T 6 h1 H1 KUSE (-L) , 5) K 6 B J
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J L5 19 N 2 Lubrication connector i
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h 1 H1 KUSE..-H (-HL) , 4) X B JB
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J L5 19 Lubrication connector in to
Page 205 and 206:
Page 207 and 208:
Sheet steel wipers APLSE End wipers
Page 209 and 210:
Page 211 and 212:
Page 213 and 214:
Page 215 and 216:
Sheet steel wipers Sheet steel wipe
Page 217 and 218:
Wipers with single lip seals These
Page 219 and 220:
Lubrication adapter plate Lubricati
Page 221 and 222:
Sheet steel wipers Dimension table
Page 223 and 224:
Lubrication adapter plate Dimension
Page 225 and 226:
Four-row linear recirculating ball
Page 227 and 228:
Page 229 and 230:
Page 231 and 232:
Product overview Four-row linear re
Page 233 and 234:
Guideways Standard or with slot for
Page 235 and 236:
Page 237 and 238:
Sealing Elastic end wipers are fitt
Page 239 and 240:
Suffixes Suffixes for available des
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KUVE15-B KUVE20-B KUVE20-B-L KUVE25
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KUVE15-B-EC KUVE20-B-EC KUVE25-B-EC
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KUVE15-B-S KUVE20-B-S KUVE20-B-SL K
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KUVE15-B-ESC KUVE20-B-ESC KUVE55-B-
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KUVE15-B-KT-S KUVE15-B-KT-SL KUVE20
Page 251 and 252:
Maximum number of pitches between h
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Page 255 and 256:
Locating heights and corner radii T
Page 257 and 258:
Accuracy class tolerances Tolerance
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Positional and length tolerances of
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Carriage and guideway separate, gui
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Carriage and guideway separate, gui
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T6 h1 H1 K6 KUVE..-B (-L, -N, -NL)
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A3 Lubrication connector on end fac
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h1 H1 KUVE..-B (-H, -S, -SN) , 4)
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A3 N3 Lubrication connector on end
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h1 H1 KUVE..-B (-SL, -HL, -SNL) ,
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Page 277 and 278:
h1 H1 KUVE..-B-EC , 4) B JB X A b
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A3 N 3) 3 Lubrication connector on
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h1 H1 KUVE..-B-ESC , 4) B JB X G2
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A 3 N 3) 3 Lubrication connector on
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A3 T6 h1 H1 KUVE..-W (-WL) , , 5)
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Page 289 and 290:
H4 h1 H1 KUVE..-B-KT (-L) , 4) B J
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Page 293 and 294:
h1 H1 B JB KUVE..-B-KT (-S, -SL, -H
Page 295 and 296:
Page 297 and 298:
Page 299 and 300:
Guideway with teeth on lateral face
Page 301 and 302:
Guideways Guideways and toothed rac
Page 303 and 304:
Fitting guidelines for toothed guid
Page 305 and 306:
Fitting guidelines for toothed guid
Page 307 and 308:
Guideway hole dimensions a L , a R
Page 309 and 310:
Guideway smaller than standard prod
Page 311 and 312:
Unit with toothed guideway, teeth o
Page 313 and 314:
Design example with toothed guidewa
Page 315 and 316:
JLZ KUVE..-SB-ZHP View rotated 90
Page 317 and 318:
C, C0 M0x x y Load directions Load
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aL G2 L1 JLZ JL L KUVE..-B-ZHST+SVS
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N 3 Lubrication connector on end fa
Page 323 and 324:
Four-row linear ball bearing and gu
Page 325 and 326:
Four-row linear ball bearing and gu
Page 327 and 328:
Design of measuring system The desi
Page 329 and 330:
Design and safety guidelines Attent
Page 331 and 332:
Page 333 and 334:
Incremental measuring system with m
Page 335 and 336:
Page 337 and 338:
Page 339 and 340:
Page 341 and 342:
Braking and clamping element BKE.TK
Page 343 and 344:
Clamping joint Lubricant dispenser
Page 345 and 346:
Page 347 and 348:
Page 349 and 350:
Page 351 and 352:
Guideway for profiled sections Dime
Page 353 and 354:
Braking and clamping element for fo
Page 355 and 356:
Sealing elements The following addi
Page 357 and 358:
Sealing strips Sealing strips are c
Page 359 and 360:
With initial greasing and refillabl
Page 361 and 362:
End wipers End wipers with carrier
Page 363 and 364:
End wipers End wipers with carrier
Page 365 and 366:
End wipers with carrier plate Fixi
Page 367 and 368:
Configuration of KIT.KWVE The descr
Page 369 and 370:
Page 371 and 372:
Ordering designation System KUVE25-
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Coupling The couplings are premount
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Dimensions e G D G7 x y k r f 1 115
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Dimensions e G D G7 x y r f 1 k 115
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Page 381 and 382:
Page 383 and 384:
I 1 I 2 I 3 I 4 L 1 L 2 Fixing scre
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d1 d2 d3 d dk RITZ..-KL Clamping jo
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L 1 L 2 L 3 I Fixing screws G Quant
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Hose connection set Ordering design
Page 391 and 392:
D G M4 Locating pin Dimensions G 1
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Allocation: motor - coupling - gear
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Allocation: motor - coupling - gear
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1500 min -1 3000min -1 4 000 min -1
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1500min -1 3 000 min -1 4 000 min -
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1000min -1 1 500 min -1 3 000 min -
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1 000 min -1 1 500 min -1 3 000 min
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Two-row linear recirculating ball b
Page 407 and 408:
Page 409 and 410:
Page 411 and 412:
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Operating temperature Linear recirc
Page 415 and 416:
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Page 419 and 420:
Accuracy Accuracy classes Two-row l
Page 421 and 422:
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Guideway with One linear ball beari
Page 425 and 426:
aL jL aR K5 AL1 KUE · View rotat
Page 427 and 428:
Load carrying capacity Basic load r
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L G 1 2 JL a K L 5 jL aR AL1 KUE
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Load carrying capacity Basic load r
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Page 435 and 436:
Accessories Brass closing plugs Clo
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End wipers The end wipers are avail
Page 439 and 440:
Lubrication adapters for grease and
Page 441 and 442:
Sheet steel wipers Dimension table
Page 443 and 444:
Lubrication adapter plate Dimension
Page 445 and 446:
Linear guidance systems with linear
Page 447 and 448:
Linear guidance systems with linear
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Lubrication Linear recirculating ba
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Accuracy Accuracy classes Linear re
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A2 G2 A3 H2 h H h1 K3 H1 a5 jB A1 b
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H h 1 A 1 a5 KWVK..-AL on TKVD B X
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Canada Schaeffler Canada Inc. 2871
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Singapore Schaeffler (Singapore) Pt
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Monorail Guidance Systems

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