Monorail Guidance Systems

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Load carrying capacity and life Symbols, units and definitions C N Basic dynamic load rating C0 N Basic static load rating in the direction of the force acting on the element F N Force acting on the element Fy Vertical component N Fz Horizontal component N H m Single stroke length for reciprocating motion L, Lh m, h Basic rating life in 100 km or in operating hours M Nm Moment acting on the element M0 Static moment rating Nm nosc min –1 Number of return strokes per minute P N Equivalent dynamic load p Life exponent: – monorail guidance systems based on balls: p = 3 monorail guidance systems based on rollers: p = 10 / 3 qz % Duration as a proportion of the total operating time vz Variable speed m/min v m/min Equivalent dynamic speed. 22 PF 1 Schaeffler Group Industrial
Operating life The operating life is defined as the life actually achieved by monorail guidance systems. It may differ significantly from the calculated life. The following influences can lead to premature failure through wear or fatigue: ■ excess load due to misalignment as a result of temperature differences and manufacturing tolerances (elasticity of the adjacent construction) ■ contamination of the guidance systems ■ inadequate lubrication ■ reciprocating motion with very small stroke lengths (false brinelling) ■ vibration while stationary (false brinelling) ■ overloading of the guidance system (even for short periods) ■ plastic deformation. Static load carrying capacity The static load carrying capacity of the monorail guidance system is limited by: ■ the permissible load on the monorail guidance system ■ the load carrying capacity of the raceway ■ the permissible load on the screw connections ■ the permissible load on the adjacent construction. Attention! For design purposes, the static load safety factor S 0 required for the application must be observed, see tables starting page 24. Basic static load ratings and moment ratings The basic static load ratings and static moment ratings are those loads under which the raceways and rolling elements undergo a permanent overall deformation corresponding to 1 / 10 000 of the rolling element diameter. Schaeffler Group Industrial PF 1 23
Page 1 and 2: Monorail Guidance Systems Linear re
Page 3 and 4: High load capacity, rigid, flexible
Page 5 and 6: Contents Page Safety guidelines and
Page 7 and 8: Page KA..-M Brass closing plug for
Page 9 and 10: Page KUVE..-B-KT Four-row linear re
Page 11 and 12: Page LMSD Integrated absolute digit
Page 13 and 14: Page TKD Guideway for two-row linea
Page 15 and 16: 207 101 206 050 205 266 204 047 205
Page 17 and 18: Load carrying capacity and life Tec
Page 19 and 20: Schaeffler Group Industrial PF 1 19
Page 21: Basic rating life The basic rating
Page 25 and 26: Application in general usage with o
Page 27 and 28: Taking account of elasticities in t
Page 29 and 30: Step 2 Define the table co-ordinate
Page 31 and 32: Step 5 Define the centres of gravit
Page 33 and 34: Example of the travel of a linear t
Page 35 and 36: Rapid traverse back to original pos
Page 37 and 38: Friction Influencing factors Linear
Page 39 and 40: Used lubricants Attention! Used lub
Page 41 and 42: Oil impulse quantity Qimp The oil i
Page 43 and 44: Oil quantities for KUVE Designation
Page 45 and 46: Minimal lubricant quantity metering
Page 47 and 48: Initial grease quantities for KUVE
Page 49 and 50: Bearing factor K LF for delivered c
Page 51 and 52: Relubrication interval If the guide
Page 53 and 54: Corrotect ® special coating Anti-c
Page 55 and 56: Protect A Anti-wear and anti-corros
Page 57 and 58: Protect B High anti-corrosion and a
Page 59 and 60: Special materials Materials for KUV
Page 61 and 62: Metal end piece KUVE..-B-MKS has an
Page 63 and 64: Fitting work - influencing factors
Page 65 and 66: Alignment elements The tables show
Page 67 and 68: Suspended arrangement of guidance s
Page 69 and 70: Fitting of monorail guidance system
Page 71 and 72: Dismantling and fitting Note the mo
Page 73 and 74:
Fitting of closing plugs Attention!
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Fitting device MVH Closing plug P
Page 77 and 78:
Fitting of adhesive bonded covering
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Attention! Locate the fitting devic
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Measured values Measured value 1
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Damping carriage Dial gauges Meas
Page 85 and 86:
Table Screw mount the table, Figure
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Putting the guidance system into op
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Linear recirculating roller bearing
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Schaeffler Group Industrial PF 1 91
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Page 95 and 96:
With chain guide For oil and grease
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Page 99 and 100:
Standard sealing strips Figure 2 Up
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Design and safety guidelines Preloa
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RUE35-E-H RUE35-E-HL RUE35-E-KT-HL
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Guideway hole patterns Unless speci
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Not convex (for all machined surfac
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Accuracy Accuracy classes Linear re
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Height sorting 2S Where guidance sy
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Ordering example, ordering designat
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H T6 h h1 RUE..-E (-L) , 6) B G2
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J L5 N 2 Lubrication connector in t
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H h h1 RUE..-E-H (-HL) , 6) B G2
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H T6 h h1 RUE..-E-KT-L , 4) B G2
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Accessories Schaeffler Group Indust
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Product overview Accessories Closin
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Accessories Closing plugs Closing p
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Guideway covering strips Covering s
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Clamping element The clamping eleme
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Braking and clamping element The br
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Automatic clearance compensation We
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Damping carriage Damping carriages
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JB L L1 JL1 J L2 RUKS..-D-A · View
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Damping carriage Dimension table ·
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Sealing elements The following addi
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Additional wipers Additional wipers
Page 155 and 156:
Lubrication elements The following
Page 157 and 158:
Longer operating life by means of a
Page 159 and 160:
Page 161 and 162:
Sealing strips Carrier plate Additi
Page 163 and 164:
Minimal lubricant quantity metering
Page 165 and 166:
Page 167 and 168:
Page 169 and 170:
Ordering designation System RUE45-E
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Page 173 and 174:
Six-row linear recirculating ball b
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Page 177 and 178:
Six-row linear recirculating ball b
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Guideways Standard or with slot for
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Carriages The carriages have saddle
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Design and safety guidelines Preloa
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KUSE20-H KUSE25-H KUSE30-H KUSE35-H
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Multi-piece guideways If the guidew
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Parallelism of mounted guideways Va
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Tolerances of accuracy classes 1) S
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Page 195 and 196:
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T 6 h1 H1 KUSE (-L) , 5) K 6 B J
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J L5 19 N 2 Lubrication connector i
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h 1 H1 KUSE..-H (-HL) , 4) X B JB
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J L5 19 Lubrication connector in to
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Sheet steel wipers APLSE End wipers
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Page 215 and 216:
Sheet steel wipers Sheet steel wipe
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Wipers with single lip seals These
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Lubrication adapter plate Lubricati
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Sheet steel wipers Dimension table
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Lubrication adapter plate Dimension
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Four-row linear recirculating ball
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Page 229 and 230:
Page 231 and 232:
Product overview Four-row linear re
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Guideways Standard or with slot for
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Sealing Elastic end wipers are fitt
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Suffixes Suffixes for available des
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KUVE15-B KUVE20-B KUVE20-B-L KUVE25
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KUVE15-B-EC KUVE20-B-EC KUVE25-B-EC
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KUVE15-B-S KUVE20-B-S KUVE20-B-SL K
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KUVE15-B-ESC KUVE20-B-ESC KUVE55-B-
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KUVE15-B-KT-S KUVE15-B-KT-SL KUVE20
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Maximum number of pitches between h
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Locating heights and corner radii T
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Accuracy class tolerances Tolerance
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Positional and length tolerances of
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Carriage and guideway separate, gui
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Carriage and guideway separate, gui
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T6 h1 H1 K6 KUVE..-B (-L, -N, -NL)
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A3 Lubrication connector on end fac
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h1 H1 KUVE..-B (-H, -S, -SN) , 4)
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A3 N3 Lubrication connector on end
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h1 H1 KUVE..-B (-SL, -HL, -SNL) ,
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h1 H1 KUVE..-B-EC , 4) B JB X A b
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A3 N 3) 3 Lubrication connector on
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h1 H1 KUVE..-B-ESC , 4) B JB X G2
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A 3 N 3) 3 Lubrication connector on
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A3 T6 h1 H1 KUVE..-W (-WL) , , 5)
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H4 h1 H1 KUVE..-B-KT (-L) , 4) B J
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Page 293 and 294:
h1 H1 B JB KUVE..-B-KT (-S, -SL, -H
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Page 297 and 298:
Page 299 and 300:
Guideway with teeth on lateral face
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Guideways Guideways and toothed rac
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Fitting guidelines for toothed guid
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Fitting guidelines for toothed guid
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Guideway hole dimensions a L , a R
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Guideway smaller than standard prod
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Unit with toothed guideway, teeth o
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Design example with toothed guidewa
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JLZ KUVE..-SB-ZHP View rotated 90
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C, C0 M0x x y Load directions Load
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aL G2 L1 JLZ JL L KUVE..-B-ZHST+SVS
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N 3 Lubrication connector on end fa
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Four-row linear ball bearing and gu
Page 325 and 326:
Four-row linear ball bearing and gu
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Design of measuring system The desi
Page 329 and 330:
Design and safety guidelines Attent
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Page 333 and 334:
Incremental measuring system with m
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Page 337 and 338:
Page 339 and 340:
Page 341 and 342:
Braking and clamping element BKE.TK
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Clamping joint Lubricant dispenser
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Page 347 and 348:
Page 349 and 350:
Page 351 and 352:
Guideway for profiled sections Dime
Page 353 and 354:
Braking and clamping element for fo
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Sealing elements The following addi
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Sealing strips Sealing strips are c
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With initial greasing and refillabl
Page 361 and 362:
End wipers End wipers with carrier
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End wipers End wipers with carrier
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End wipers with carrier plate Fixi
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Configuration of KIT.KWVE The descr
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Page 371 and 372:
Ordering designation System KUVE25-
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Coupling The couplings are premount
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Dimensions e G D G7 x y k r f 1 115
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Dimensions e G D G7 x y r f 1 k 115
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I 1 I 2 I 3 I 4 L 1 L 2 Fixing scre
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d1 d2 d3 d dk RITZ..-KL Clamping jo
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L 1 L 2 L 3 I Fixing screws G Quant
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Hose connection set Ordering design
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D G M4 Locating pin Dimensions G 1
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Allocation: motor - coupling - gear
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Allocation: motor - coupling - gear
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1500 min -1 3000min -1 4 000 min -1
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1500min -1 3 000 min -1 4 000 min -
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1000min -1 1 500 min -1 3 000 min -
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1 000 min -1 1 500 min -1 3 000 min
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Two-row linear recirculating ball b
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Operating temperature Linear recirc
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Accuracy Accuracy classes Two-row l
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Guideway with One linear ball beari
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aL jL aR K5 AL1 KUE · View rotat
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Load carrying capacity Basic load r
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L G 1 2 JL a K L 5 jL aR AL1 KUE
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Load carrying capacity Basic load r
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Page 435 and 436:
Accessories Brass closing plugs Clo
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End wipers The end wipers are avail
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Lubrication adapters for grease and
Page 441 and 442:
Sheet steel wipers Dimension table
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Lubrication adapter plate Dimension
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Linear guidance systems with linear
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Linear guidance systems with linear
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Lubrication Linear recirculating ba
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Accuracy Accuracy classes Linear re
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A2 G2 A3 H2 h H h1 K3 H1 a5 jB A1 b
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H h 1 A 1 a5 KWVK..-AL on TKVD B X
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Canada Schaeffler Canada Inc. 2871
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Singapore Schaeffler (Singapore) Pt
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Monorail Guidance Systems

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