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Polymerisation Processes Polymerisation Processes Polyethylene ...

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High Pressure <strong>Polyethylene</strong> <strong>Processes</strong><br />

High pressure process<br />

in one phase region<br />

low pressure process in<br />

two phase region<br />

Dr. Klaus-Dieter Hungenberg, BASF AG Ludwigshafen Vorlesung <strong>Polymerisation</strong>stechnik, Universität Paderborn, WS 07/08 Polymer processes<br />

R2<br />

Side Reactions inHigh Pressure <strong>Polyethylene</strong><br />

R1<br />

Chain scission – unsaturated chains<br />

R1 CH 2 CH CH 2 R2<br />

Intermolecular transfer to polymer – long chain branching<br />

CH CH 2<br />

2<br />

CH C<br />

2<br />

H2 +<br />

CH CH CH CH 2<br />

2<br />

2<br />

2<br />

CH CH CH R3<br />

2<br />

2<br />

2<br />

R2<br />

R1<br />

CH CH 2<br />

2<br />

CH CH 2<br />

3<br />

Dr. Klaus-Dieter Hungenberg, BASF AG Ludwigshafen Vorlesung <strong>Polymerisation</strong>stechnik, Universität Paderborn, WS 07/08 Polymer processes<br />

+<br />

CH CH C<br />

2<br />

2<br />

CH CH H<br />

2<br />

2<br />

CH 2<br />

n<br />

CH 2<br />

R3<br />

C<br />

H 2<br />

CH 2<br />

R2<br />

H2 C<br />

+<br />

+<br />

R1 CH CH2 R2 H2C<br />

H C CH R2 2 R1 C<br />

C<br />

H 2<br />

H2 C<br />

C<br />

H 2<br />

C<br />

H 2<br />

C<br />

H 2<br />

HC<br />

CH 2<br />

CH 2<br />

C<br />

H 2<br />

H 2<br />

H2 C<br />

R3<br />

9<br />

11<br />

High Pressure <strong>Polyethylene</strong> <strong>Processes</strong><br />

Primary<br />

compressor<br />

Granules<br />

Hyper Compr.<br />

Autoclave<br />

High pressure cycle<br />

150-300 bar<br />

Low pressure<br />

cycle<br />

Extruder<br />

M<br />

alternative<br />

High pressure<br />

separator<br />

Low pressure<br />

separator<br />

T = 200 - 300°C<br />

P = 2000 - 3000 bar<br />

Tubular reactor<br />

Dr. Klaus-Dieter Hungenberg, BASF AG Ludwigshafen Vorlesung <strong>Polymerisation</strong>stechnik, Universität Paderborn, WS 07/08 Polymer processes<br />

Side Reactions inHigh Pressure <strong>Polyethylene</strong><br />

Intramolecular transfer to polymer – short chain branching<br />

R1 CH 2 CH 2 CH<br />

H<br />

CH 2<br />

C<br />

H 2<br />

R1 CH 2 CH 2 CH<br />

R1 CH 2 CH 2 CH<br />

CH 2<br />

CH 2<br />

CH 2<br />

CH H 2<br />

C<br />

H2 CH 2<br />

CH 2<br />

CH 3<br />

C<br />

H 2<br />

CH CH 2 CH 3<br />

CH CH 2 CH 3<br />

R1 CH 2 CH 2 C H<br />

CH 2<br />

n<br />

C<br />

H 2<br />

n<br />

C<br />

H 2<br />

CH 2<br />

Dr. Klaus-Dieter Hungenberg, BASF AG Ludwigshafen Vorlesung <strong>Polymerisation</strong>stechnik, Universität Paderborn, WS 07/08 Polymer processes<br />

CH 2<br />

C<br />

H 3<br />

CH 2<br />

CH 2<br />

CH 2<br />

n<br />

M<br />

C<br />

H 2<br />

CH 2<br />

R1 CH 2 CH 2 CH<br />

CH 2<br />

CH 2<br />

CH 2<br />

CH 3<br />

CH 2 CH 2 CH 2 CH 2 CH 2<br />

R1 CH CH CH CH CH CH CH CH 2 2 2<br />

2 2 2<br />

CH 2<br />

CH 3<br />

CH 2<br />

CH 3<br />

Butyl side groups<br />

Ethyl side groups<br />

10<br />

12

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