Operations Review - ChartNexus

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Operations Review PROTON Tanjung Malim PROTON Tanjung Malim is the largest manufacturing and assembly plant within the Group. The plant complex, which sits on 1,500 acres of land in the state of Perak, facilitates the processes of engine machining, stamping, body assembly, painting and final assembly. The plant has a capacity of 150,000 units per year and can operate on a two-shift basis. However, due to the global economic crisis, since December 2008, the plant has been running on one shift. By switching to one shift, PROTON was able to relocate excess manpower to the MVF in preparation for the production of the Exora. As such, this enabled the Company to minimise cost and retain skilled personnel. 84 The MVF was also given the task of producing the Exora. Produced in 18 months, this was deemed an outstanding feat in the automotive world. Since the plant had previously been manufacturing the Waja, all facilities had to be either modified or newly installed with equipment to manufacture the MPV. Daily meetings attended by top Management were held to ensure that the manufacturing decisions were made quickly and in a decisive manner. Comprehensive online training and quality improvement teams were formed using the PROTON Production System (PPS) as the main driver. All cars had to also undergo tests to ensure that there was no rattling or other noise defects. Featuring an automatic transmission when it was first introduced, PROTON has in July introduced a manual version of the Exora to cater especially for the Indonesian market. The monthly production volume is targeted at 3,000 units per month and is expected to increase when export to Indonesia begins. Following its introduction in Indonesia in July 2009, the Exora will be launched in Singapore, Brunei and Thailand.
To boost sales in the wake of economic uncertainty in the domestic market, two up-graded versions of existing models were introduced. The first was the Persona SE, which features a more sporty style and was introduced in September 2008. Current production of the Persona SE is estimated at 500 units per month. The second upgrade was the Satria Neo High Line version which is equipped with a CamPro CPS (Cam Profile Switching) engine. The improved, now trendier Satria Neo CPS comes with a stylish new front and rear bumper, as well as a new leather interior. As it is exclusively targeted for a limited market, the production volume is only at 60 units per month currently. Plans for the Persona NGV and Persona cosmetic change productions are already on the drawing board and mass productions are expected to begin by the end of 2009. PROTON’s plant in Tanjung Malim is the largest of the Group’s manufacturing facilities. Operations Review PROTON 2009 ANNUAL REPORT 85
Page 1 and 2: PROTON’s MPV, the Exora, goes int
Page 3: PROTON Shah Alam Operations Review
Page 7 and 8: Operations Review Production of the
Page 9 and 10: Evora’s successful press launch i
Page 11 and 12: A Lotus showroom in Europe. Operati
Page 13 and 14: PROTON 2009 ANNUAL REPORT 93
Page 15 and 16: Quality in Supply Operations Review
Page 17 and 18: Quality in the Market Quality excel
Page 21 and 22: Prospects Undoubtedly the economy w
Page 23 and 24: 5-Year Export Volume and 2009/10 Fo
Page 25 and 26: Indonesia Performance and Operation
Page 27 and 28: Operations Review An agreement was
Page 29 and 30: Thailand Performance and Operations
Page 31 and 32: The Persona is launched Down Under.
Page 33 and 34: Prospects The year 2009 is expected
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Page 39 and 40: PROTON Malaysia Open 2009, an annua
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Page 43 and 44: PROTON conducts numerous training p
Page 45 and 46: Additionally, Yayasan PROTON carrie
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Instilling sound commuting practice
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Shouldering Responsibility PROTON
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The Board is also committed to abid
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Statement on Corporate Governance I
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Statement on Corporate Governance P
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Statement on Corporate Governance T
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Statement on Corporate Governance D
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Statement on Corporate Governance B
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Statement on Corporate Governance D
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Statement on Corporate Governance R
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Statement on Corporate Governance P
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Revaluation Policy on Landed Proper
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Additional Compliance Information T
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Risk Management Risk management is
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Statement on Internal Control The B
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• Regular visits to operating uni
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Risk Governance and Structure Board
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war, terrorism, politics, natural d
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Bright Outlook Despite challenges,
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Aug 2008 PROTON gives away bicycles
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Dec 2008 BWF Super Series Masters F
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May 2009 Dato’ Mustapa Bin Mohame
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Moving Ahead Being committed to met
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DIRECTORS’ REPORT The Directors h
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DIRECTORS’ REPORT (CONTINUED) STA
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INCOME STATEMENTS FOR THE FINANCIAL
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BALANCE SHEETS AS AT 31 MARCH 2009
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COMPANY STATEMENT OF CHANGES IN EQU
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CASH FLOW STATEMENTS FOR THE FINANC
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NOTES TO THE FINANCIAL STATEMENTS -
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INDEPENDENT AUDITORS REPORT TO THE
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SHAREHOLDING STATISTICS AS AT 30 JU
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SHAREHOLDING STATISTICS AS AT 30 JU
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PROPERTIES OWNED BY PROTON GROUP AS
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Notice of Annual General Meeting NO
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Statement Accompanying the Notice o
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✂ FORM OF PROXY PROTON ANNUAL REP
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Operations Review - ChartNexus

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