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“Influence of Si, Sb and Sr Additions on the Microstructure ...

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2.1 INTRODUCTION<br />

llllll"l'ElI 2: lll'ElllTll|II IIEIIEW<br />

The weight <str<strong>on</strong>g>of</str<strong>on</strong>g> <strong>the</strong> average family car has increased by 20% over <strong>the</strong> last 20<br />

years [51]. Most <str<strong>on</strong>g>of</str<strong>on</strong>g> <strong>the</strong> increased weight is a result <str<strong>on</strong>g>of</str<strong>on</strong>g> increased average engine size<br />

<str<strong>on</strong>g>and</str<strong>on</strong>g> <strong>the</strong> additi<strong>on</strong>s <str<strong>on</strong>g>of</str<strong>on</strong>g> safety features. On <strong>the</strong> o<strong>the</strong>r h<str<strong>on</strong>g>and</str<strong>on</strong>g>, customer’s awareness <str<strong>on</strong>g>of</str<strong>on</strong>g> fuel<br />

efficiency has been made more acute by increasing fuel prices <str<strong>on</strong>g>and</str<strong>on</strong>g> <strong>the</strong> popularity <str<strong>on</strong>g>of</str<strong>on</strong>g><br />

envir<strong>on</strong>mental issues. So, weight reducti<strong>on</strong> is an imperative task for automobile<br />

producers. The attractive benefit <str<strong>on</strong>g>of</str<strong>on</strong>g> reducti<strong>on</strong> in automobile weight can be seen in<br />

temis <str<strong>on</strong>g>of</str<strong>on</strong>g> improved fuel efficiency as shown in Figure 2.1 [52]. “C<strong>on</strong>cept cars”<br />

produced in recent years have been lightweight, for example, <strong>the</strong> Ford P2000, which<br />

weighs <strong>on</strong>ly 544.3 Kg [53]. The weight reducti<strong>on</strong>s have been made possible by <strong>the</strong><br />

replacement <str<strong>on</strong>g>of</str<strong>on</strong>g> steel by light metal alloys, usually aluminum or magnesium. ln<br />

producti<strong>on</strong> vehicles, <strong>the</strong> weight is saved through <strong>the</strong> use <str<strong>on</strong>g>of</str<strong>on</strong>g> lightweight metals, which<br />

have reduced <strong>the</strong> weight <str<strong>on</strong>g>of</str<strong>on</strong>g> cars by 10% since 1978, without compromising safety<br />

[54]. Earlier, aluminum alloys replaced most <str<strong>on</strong>g>of</str<strong>on</strong>g> steel or cast ir<strong>on</strong> comp<strong>on</strong>ents in<br />

automobiles. But at this moment, <strong>the</strong> major aim <str<strong>on</strong>g>and</str<strong>on</strong>g> task <str<strong>on</strong>g>of</str<strong>on</strong>g> <strong>the</strong> researchers is to find<br />

suitable material, which is more efficient than aluminum so as to reduce <strong>the</strong> weight <str<strong>on</strong>g>of</str<strong>on</strong>g><br />

automobile fur<strong>the</strong>r. Magnesium <str<strong>on</strong>g>and</str<strong>on</strong>g> its alloys are <strong>on</strong>e such promising material, whose<br />

lightweight advantage could be used for <strong>the</strong> above said purpose.<br />

Magnesium, with a density <str<strong>on</strong>g>of</str<strong>on</strong>g> 1.7 g/cc is <strong>the</strong> lightest <str<strong>on</strong>g>of</str<strong>on</strong>g> <strong>the</strong> structural<br />

materials. It is two third <str<strong>on</strong>g>of</str<strong>on</strong>g> its counterpart aluminum density (2.7 g/cc) <str<strong>on</strong>g>and</str<strong>on</strong>g> <strong>on</strong>e third<br />

<str<strong>on</strong>g>of</str<strong>on</strong>g> steel density (7 g/cc). So, it has high specific strength properties over aluminum<br />

alloys. However, <strong>the</strong> total annual world c<strong>on</strong>sumpti<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> magnesium at around 250<br />

thous<str<strong>on</strong>g>and</str<strong>on</strong>g> t<strong>on</strong>es is a fracti<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> <strong>the</strong> 20 milli<strong>on</strong> t<strong>on</strong>es <str<strong>on</strong>g>of</str<strong>on</strong>g> aluminum used. Both metals<br />

were discovered in <strong>the</strong> early 19“ century <str<strong>on</strong>g>and</str<strong>on</strong>g> industrial refining processes for each<br />

metal were announced in 1886. So, <strong>the</strong> lower usage <str<strong>on</strong>g>of</str<strong>on</strong>g> magnesium is due to different<br />

complex <str<strong>on</strong>g>of</str<strong>on</strong>g> factors. However, developments in magnesium refining <str<strong>on</strong>g>and</str<strong>on</strong>g> processing<br />

technology have coincided with new dem<str<strong>on</strong>g>and</str<strong>on</strong>g>s from many industries for high<br />

precisi<strong>on</strong> light-weight die-castings. Now <strong>the</strong> use <str<strong>on</strong>g>of</str<strong>on</strong>g> magnesium is growing at a faster<br />

8

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