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FLASH<br />

<strong>The</strong> item of most interest to us here was the repetitiveness of the cell designs employed. Both Intel<br />

and AMD at least use a cell design that hasn't changed for years and they keep increasing memory<br />

size simply by reducing design rules and increasing die size. It now has gotten to the point of<br />

stacking multiple dice in one package (Intel 32 Mb)! Not only that but the alternate designs don't<br />

seem to offer much promise of any breakthroughs either. So far, at least <strong>Flash</strong> cell size has not<br />

surpassed DRAM on any products we've seen, although the pressure to do so should be there<br />

based on the above. Also, the stacked cell used by AMD and Intel is inherently smaller than a<br />

DRAM cell in the sense that is uses fewer elements (1/2 contract, 1 transistor, 1/2 diffusion run)<br />

and it is structurally less complex as well.<br />

<strong>The</strong> reason that these cells are remaining relatively large must thus be attributed to the electrical<br />

requirements demanded by the structures. This of course raises the question of whether <strong>Flash</strong> can<br />

ever catch up with DRAM in capacity and present indications are that if ever, it certainly won't be<br />

soon.<br />

3 - 1


FLASH<br />

MEMORIES<br />

HORIZONTAL DIMENSIONS (DESIGN RULES)<br />

INTEL<br />

E28F016SA<br />

16/32Mb 1994<br />

Die size 10.6 x 11.6 mm<br />

(124 mm 2 )<br />

AMD<br />

AM29F016-120EC<br />

16Mb 9436<br />

9 x 9.7 mm<br />

(87 mm 2 )<br />

AMD<br />

AMD29F040-90EC<br />

4Mb 9406<br />

6.6 x 7.5 mm<br />

(50 mm 2 )<br />

*Polycide †Physical gate length measured TABLE 3 - 1<br />

ATMEL<br />

AT29C040-12TC<br />

4Mb 9411<br />

7.8 x 13.7 mm<br />

(107 mm 2 )<br />

Min M2 width 0.8μm 0.75μm 1.3μm 3.4μm NA<br />

Min M1 width 1.0μm 0.9μm 1.0μm 2.2μm 2.0μm<br />

Min M2 space 0.9μm 1.0μm 1.2μm 1.8μm NA<br />

Min M1 space 0.6μm 0.8μm 1.0μm 1.8μm 1.0μm<br />

Min via (M2 to M1) 0.85μm 0.9μm 0.8μm 1.7μm NA<br />

Min cntct (to Si) 0.7μm 0.6μm 0.65μm 1.2μm 1.2μm<br />

SST<br />

NH29EE010-150<br />

1Mb 9417<br />

4.7 x 6.1 mm<br />

(29 mm 2 )<br />

Min Poly 2 0.7μm * 0.55μm * 0.75μm * 0.7μm 0.95μm<br />

Min Poly 1 0.8μm 0.55μm 0.7μm 2.6μm 1.2μm<br />

Min gate - (N)† 0.8μm 0.6μm 0.7μm 0.8μm 0.95μm<br />

Min gate - (P)† 0.7μm 0.65μm 0.85μm 1.5μm 1.2μm<br />

Cell pitch 1.65 x 2μm 1.65 x 1.65μm 2.4 x 2.5μm 2.6 x 6.4μm 3 x 3.5μm<br />

Cell area 3.3μm 2 2.7μm 2 6.0μm 2 16.6μm 2 10.5μm 2


FLASH<br />

MEMORIES<br />

* Polycide TABLE 3 - 2<br />

VERTICAL DIMENSIONS<br />

INTEL<br />

E28F016SA<br />

16/32Mb 1994<br />

AMD<br />

AM29F016-120EC<br />

16Mb 9436<br />

AMD<br />

AMD29F040-90EC<br />

4Mb 9406<br />

ATMEL<br />

AT29C040-12TC<br />

4Mb 9411<br />

SST<br />

NH29EE010-150<br />

1Mb 9417<br />

Final passivation 3.4μm 1.2μm 1.5μm 1.1μm 1.0μm<br />

Metal 2 1.1μm 0.75μm 1.0μm 1.0μm NA<br />

Metal 1 0.5μm 0.7μm 0.5μm 0.85μm 1.3μm<br />

Intermetal dielectric 0.55μm 0.45μm 0.4μm 0.45μm NA<br />

Poly 2 0.3μm * 0.4μm * 0.4μm * 0.45μm 0.3μm<br />

Poly 1 0.1μm 0.1μm 0.15μm 0.2μm 0.05μm<br />

Recessed oxide 0.55μm 0.3μm 0.4μm 0.8μm 0.7μm<br />

N-well 2μm 5μm 5μm 4.5μm 5.5μm<br />

P-well 1.0μm (?) 2μm (?) 3μm (?) 2.5μm None<br />

Epi 6.5μm (P) None None None None


FLASH<br />

MEMORIES<br />

INTEL<br />

E28F016SA<br />

16/32Mb 1994<br />

DIE MATERIALS<br />

AMD<br />

AM29F016-120EC<br />

16Mb 9436<br />

Final passivation Glass on nitride Nitride on SOG<br />

on glass<br />

Metal 2 Titanium-nitride<br />

Aluminum<br />

Titanium<br />

Aluminum<br />

Titanium-nitride<br />

Titanium<br />

TABLE 3 - 3<br />

AMD<br />

AMD29F040-90EC<br />

4Mb 9406<br />

Nitride on SOG<br />

on glass<br />

Aluminum<br />

Titanium<br />

ATMEL<br />

AT29C040-12TC<br />

4Mb 9411<br />

SST<br />

NH29EE010-150<br />

1Mb 9417<br />

Nitride on glass Nitride on glass<br />

Aluminum NA<br />

Contact Plugs Tungsten Tungsten Tungsten NA<br />

Metal 1 Titanium-nitride<br />

Aluminum<br />

Titanium-nitride<br />

Titanium<br />

Aluminum<br />

Titanium-nitride<br />

Titanium<br />

Aluminum<br />

Titanium-nitride<br />

Titanium<br />

Titanium-nitride<br />

Titanium<br />

Aluminum<br />

Titanium-nitride<br />

Titanium<br />

Interpoly dielectric ONO ONO ONO Oxide Oxide<br />

Reflow glass BPSG BPSG BPSG BPSG BPSG<br />

Polycide metal Tungsten Tungsten Tungsten NA NA<br />

Titanium-nitride<br />

Aluminum<br />

Titanium-nitride<br />

Titanium


TECHNOLOGY DESCRIPTION<br />

INTEL E28F016SA/DD28F032SA<br />

16 AND 32 Mbit FLASH MEMORY<br />

Introduction Ref. report SUB 9404-02<br />

<strong>The</strong>se parts (both 16 Mb and 32 Mb) were packaged in 56-pin, gull-wing lead, thin small-outline<br />

packages (TSOPs). As usual, ICE could not decipher Intel's date code, but we believe parts were<br />

manufactured first (16 M) and third (32 M) quarter of 1994. <strong>The</strong> 16 Mb devices were fully<br />

functional production parts, but the 32 Mb units were engineering samples (ES). <strong>The</strong> reason both<br />

part types are included in this analysis is that the 32 Mb part is essentially a packaging method for<br />

two 16 Mb dice. Die technology is the same. <strong>The</strong> parts operate from a 3.3V or 5V supply<br />

voltage.<br />

See tables for specific dimensions and materials identification and see figures for examples of<br />

physical structures.<br />

Unusual/Unique Features<br />

Quality<br />

- Complex process.<br />

- Deep, short birdsbeak, recessed-oxide isolation.<br />

- New assembly (32 Mb).<br />

Quality of process implementation was normal. Metal 2 step coverage at vias showed significant<br />

thinning. Also, the polycide word lines showed loss of the metal silicide at every step over poly 1.<br />

<strong>The</strong>se same conditions were found previously on the 8 Mb devices and apparently have not<br />

resulted in any real reliability concerns.<br />

In the area of layer patterning, both etch definition and control (depth) were good.<br />

Alignment/registration was also good.<br />

Packaging was very good. <strong>The</strong> 32 Mb package especially was very impressive.<br />

3 - 2


Technology<br />

<strong>The</strong>se devices were made by a twin (multiple)-well CMOS process, employing a P-epi on a P<br />

substrate, and the process remains very similar to the 8 Mb devices (see 1994 report). In fact,<br />

except for some shrinking of feature sizes and a very few process enhancements both the 16 and<br />

32 Mb parts are 8 Mb die designs. <strong>The</strong> 16 Mb simply combines two 8 Mb designs on one die and<br />

the 32 Mb combines two 16 Mb die in one package. Two levels of metal, one level of polycide<br />

(tungsten on polysilicon) and one level of polysilicon were used. A deep, short birdsbeak<br />

recessed-oxide isolation was employed.<br />

<strong>The</strong> memory array used dual poly, "stacked-gate" memory cells. Polycide 2 was used for the<br />

program/word lines, and poly 1 for the floating gates in the cell array. Everywhere else on the die<br />

polycide 2 was used for gates except at a few of the special "UPROM" gates where poly 1 was<br />

used as the connected gates with a floating poly 2 shield overtop. All gates used oxide sidewall<br />

spacers that were left in place. At least three different gate oxides were used in addition to the<br />

interpoly dielectric (ONO).<br />

<strong>The</strong> final passivation consisted of a thick multilayer glass over an oxynitride and was not<br />

planarized.<br />

Both metal levels consisted of aluminum defined by dry etch techniques and both had titaniumnitride<br />

caps. <strong>The</strong> metal 2 barrier was a titanium while the metal 1 barrier was a titanium-nitride on<br />

titanium.<br />

Tungsten plugs were used at contacts to silicon while standard vias were employed between M2<br />

and M1. <strong>The</strong> use of tungsten plugs is new (not present on previous 8 Mb parts) and as in the<br />

P54C PENTIUM microprocessor, plug height control was very good.<br />

No buried contacts were used. Metal 2 contacted metal 1, and metal 1 contacted diffusions,<br />

polycide, and poly 1 at UPROM gates.<br />

Planarization of the intermetal dielectric was by deposited glass and some minor planarizing etch.<br />

No evidence of a spin-on-glass (SOG) was found. <strong>The</strong> dielectric under metal 1 was planarized by<br />

a reflow process. Chemical-mechanical planarization (CMP) was not used.<br />

Numerous implants were employed including different (deep) source implants in the array. No<br />

salicide source/drain treatment was present.<br />

As mentioned, there are a number of different gate oxides present (at least three) plus two different<br />

thin interpoly dielectrics.<br />

3 - 3


<strong>The</strong> most unique features of these products were the deep, short birdsbeak, recessed-oxide<br />

isolation, the two poly "UPROM" type gates used at some locations in the peripheral circuits, and<br />

of course, the packaging for the 32 Mb configuration.<br />

Overall minimum feature measured anywhere on these dice was the 0.7 micron polycide width<br />

and contact diameter.<br />

Minimum gate lengths measured were 0.75 micron for both N- and P-channel gates.<br />

Memory Cell Structures<br />

As mentioned, these parts used the "stacked" dual-gate cell design.<br />

<strong>The</strong> floating gates were of poly 1 on a thin tunnel oxide. <strong>The</strong> word lines were made of polycide 2<br />

and the interpoly dielectric was an ONO.<br />

Metal 1 provided the bit lines.<br />

Transistor sources had a deep phosphorus diffusion to support the programming voltage required.<br />

<strong>The</strong> shortened birdsbeak local oxide is especially effective in the array where it reduces pitch in the<br />

long direction of the floating gates to 1.65 microns. Along with this, a significant reduction in<br />

wordline pitch to 1.5 micron minimum (2.0 microns average) was implemented. This 1.5 micron<br />

pitch leaves a separation of only 0.2 micron between neighboring transistor sidewalls (the same as<br />

on the AMD device). Overall cell size was thus reduced to 3.3 microns 2 .<br />

Packaging/Assembly<br />

A. 16 Mb<br />

Devices were packaged in 56-pin, gull-wing lead, thin small outline packages (TSOPs). Pins 29<br />

and 30 were not connected. Die attach was by a silver epoxy to an offset and dimpled<br />

header/paddle. Standard thermocompression wirebonds using gold wire were used. Internally the<br />

iron-nickel leadframe was spot-plated with silver.<br />

No evidence of a die coat was found.<br />

B. 32 Mb<br />

This "dual die" package was practically identical to that of the 16 M device (including pins 29 and<br />

30 no connects) except that the header/paddle was not vertically offset from center and did not have<br />

dimples.<br />

3 - 4


A barely visible seam in the plastic, level with one face of the paddle, may indicate a two-step<br />

molding process i.e., assemble and mold one-half, then assemble and mold the second side.<br />

Assembly was beautifully done and results in a very clean looking structure. Quality appeared to<br />

be excellent.<br />

3 - 5


<strong>The</strong> Intel E28F016SA <strong>Flash</strong> Memory circuit die. Mag. 17x.<br />

®


OXIDE<br />

POLYCIDE GATE<br />

N+ S/D<br />

W PLUG<br />

Intel 28F016SA. SEM views illustrating device structures.<br />

section,<br />

Mag. 9000x<br />

section,<br />

Mag. 40,000x<br />

section,<br />

Mag. 40,000x<br />

®


LEADFRAME<br />

PIN 1<br />

Mag. 5x<br />

Mag. 28x<br />

PADDLE<br />

16MB DIE<br />

16MB DIE<br />

Intel DDF032SA (32Mb <strong>Flash</strong>). X-ray and section view of package construction.<br />

®


Mag. 25x<br />

Mag. 50x<br />

Intel DDF032SA (32Mb <strong>Flash</strong>). Internal assembly.<br />

®


TECHNOLOGY DESCRIPTION<br />

AMD Am29F016-120EC<br />

16 Mbit FLASH MEMORY<br />

Introduction Ref. report SCA 9412-378<br />

This part was packaged in a 48-pin, gull-wing lead, thin small-outline plastic package (TSOP)<br />

date coded week 36 of 1994 and it was an engineering sample provided by AMD, and apparently<br />

fabbed by AMD. Memory organization was 2 MBytes of 8 bits in 32 sectors of 64 K bytes, and<br />

the design used a NOR gate approach. <strong>The</strong>se parts operate from a standard 5V only power<br />

source.<br />

See tables for specific dimensions and materials identification and see figures for examples of<br />

physical structures.<br />

Unusual/Unique Features<br />

Quality<br />

- Small die size (for the 16 M capacity).<br />

- Unusual local oxide birdsbeaks.<br />

- Planarized final passivation.<br />

Quality of process implementation was normal. No items of real concern were found.<br />

In the area of layer patterning, etch definition was good but control (depth) was poor at contact etch<br />

resulting in overetch into the silicon.<br />

Alignment/registration was good at all layers.<br />

Packaging/assembly was also of normal quality workmanship.<br />

3 - 6


Technology<br />

This device was made by a twin (multiple)-well CMOS process, employing a P substrate (no epi).<br />

Two levels of metal, one level of polycide (polysilicon on tungsten on polysilicon) and one level of<br />

polysilicon were used. A fairly deep, recessed-oxide isolation was employed.<br />

<strong>The</strong> memory array used dual poly, "stacked-gate" memory cells. Polycide 2 was used for the<br />

program/word lines, and poly 1 for the floating gates in the cell array. Everywhere else on the die<br />

polycide 2 was used for gates. All gates used oxide sidewall spacers that were left in place.<br />

Standard vias were used for vertical interconnect between M2 and M1. Tungsten plugs were<br />

employed for M1 contacts to silicon. No salicide source/drain treatment was present.<br />

No buried contacts were used. Metal 2 contacted metal 1, and metal 1 contacted diffusions and<br />

polycide.<br />

Final passivation consisted of two layers of nitride separated by a spin-on-glass (SOG). This is<br />

unusual and it is not known whether the SOG is used for planarization or as a stress relief layer,<br />

but stress relief would appear to make more sense. Both metal levels consisted of aluminum<br />

defined by dry etch techniques, and both had titanium-nitride caps. <strong>The</strong> metal 2 barrier was a<br />

titanium while the metal 1 barrier was a titanium on titanium-nitride on titanium sandwich.<br />

Planarization of the intermetal dielectric was by deposited glass and planarizing etch and used a<br />

spin-on-glass (SOG). No evidence of chemical-mechanical planarization (CMP) was found. <strong>The</strong><br />

dielectric under metal 1 was planarized by a reflow process.<br />

<strong>The</strong> local oxide isolation was somewhat unique. It was thick and etched back severely at<br />

birdsbeaks to the point where these were level with the substrate. This seemed fairly ineffective in<br />

shortening the birdsbeak areas however, since below the substrate surface level they had a normal<br />

shape.<br />

Two gate oxides (one for peripheral and one under floating gates) and one oxide-nitride-oxide<br />

(ONO) were present.<br />

Overall minimum feature measured anywhere on these dice was the 0.55 micron polycide width<br />

and contact diameter.<br />

Minimum gate lengths measured were 0.6 micron N-channel and 0.65 micron for P-channel.<br />

Memory Cell Structures<br />

As mentioned, these parts used the "stacked" dual-gate cell design.<br />

3 - 7


<strong>The</strong> floating gates were of poly 1 on a thin tunnel oxide. <strong>The</strong> word lines were made of polycide 2<br />

and the interpoly dielectric was an ONO.<br />

Metal 1 provided the bit lines.<br />

Transistor sources had a deep diffusion to support the programming voltage required.<br />

In these cells, minimum wordline pitch was 1.3 micron, thus like the Intel device, leaving a space<br />

between sidewalls of 0.2 micron. Average pitch was 1.65 x 1.65 micron resulting in a very small<br />

2.7 microns 2 cell size.<br />

Packaging/Assembly<br />

Devices were packaged in standard 48-pin, gull-wing lead, thin small outline plastic packages<br />

(TSOPs). Pins 1, 2, 23, 24, 25, 26, 45, 47 and 48 were not connected. Die attach was by a silver<br />

epoxy on a dimpled header/paddle. Standard thermocompression wirebonds using gold wire were<br />

used.<br />

No evidence of a die coat was found.<br />

3 - 8


Portion ofthe AMD Am29F016 <strong>Flash</strong> Memory circuit die. Mag. 23x.<br />

®


Remaining portion ofthe AMD Am29F016 <strong>Flash</strong> Memory circuit die. Mag. 23x.<br />

®


W SILICIDE<br />

POLYCIDE GATE<br />

AMD Am29F016. SEM views illustrating device structures.<br />

section,<br />

Mag. 13,000x<br />

section,<br />

Mag. 40,000x<br />

section (glass etch),<br />

Mag. 45,000x<br />

®


BIT<br />

CONTACT<br />

FLOATING<br />

GATE<br />

OXIDE<br />

section, Mag. 25,000x<br />

section, Mag. 50,000x<br />

POLYCIDE (WORD)<br />

METAL 2<br />

AMD Am29F016. SEM views of the memory cell area.<br />

®


TECHNOLOGY DESCRIPTION<br />

AMD Am29F040-90EC<br />

4 Mbit FLASH MEMORY<br />

Introduction Ref. report SCA 9407-339<br />

<strong>The</strong>se parts were packaged in 32-pin, gull-wing lead, thin small-outline plastic packages<br />

(TSOPs). Parts were dated coded week 6 of 1994 and were fully functional production samples.<br />

Memory organization was 512 KBytes of 8 bits in 8 sectors of 64 K bytes, and the design used a<br />

NOR gate approach. <strong>The</strong>y operate from a standard 5V power source.<br />

See tables for specific dimensions and materials identification and see figures for examples of<br />

physical structures.<br />

Unusual/Unique Features<br />

Quality<br />

- Minimal process complexity.<br />

- Three layer polycide.<br />

- Planarized final passivation.<br />

Quality of process implementation was normal. No items of real concern were found.<br />

In the area of layer patterning, etch definition was good but control (depth) was not at contact etch,<br />

resulting in overetch into the silicon.<br />

Alignment/registration was good.<br />

Packaging/assembly was also of normal quality workmanship.<br />

Technology<br />

<strong>The</strong>se devices were made by a twin (multiple)-well CMOS process, employing a P substrate (no<br />

epi). Two levels of metal, one level of polycide (polysilicon on tungsten on polysilicon) and one<br />

level of standard polysilicon were used. A normal recessed-oxide isolation was employed. <strong>The</strong><br />

memory array used dual poly, "stacked-gate" memory cells. Polycide 2 was used for the word<br />

lines, and poly 1 for the floating gates in the cell array. Everywhere else on the die polycide 2 was<br />

3 - 9


used for gates. It appeared that only N-channel gates had used sidewall spacers. <strong>The</strong>se had been<br />

removed.<br />

Standard vias were used for vertical interconnect between M2 and M1. Tungsten plugs were<br />

employed for M1 contacts to silicon. No salicide source/drain treatment was present.<br />

No buried contacts were used. Metal 2 contacted metal 1, and metal 1 contacted diffusions and<br />

polycide.<br />

Both metal levels consisted of aluminum defined by dry etch techniques and neither had caps.<br />

Metal 2 had a barrier of titanium while the metal 1 barrier was a titanium-nitride on titanium.<br />

As mentioned, the final passivation was planarized, using a spin-on-glass (SOG) to do so. As on<br />

the 16 M part, the purpose may be more for stress relief than planarization. Planarization of the<br />

intermetal dielectric was by deposited glass and planarizing etch and also used a spin-on-glass. No<br />

evidence of chemical-mechanical planarization (CMP) was found. <strong>The</strong> dielectric under metal 1<br />

was planarized by a reflow process. <strong>The</strong> local oxide isolation was of normal thickness and left<br />

rather long birdsbeaks in the array area (under poly 1).<br />

Two gate oxides (one for peripheral and one under floating gates) and one oxide-nitride-oxide<br />

(ONO) were present.<br />

Overall minimum feature measured anywhere on these dice was the 0.55 micron polycide width<br />

and contact diameter.<br />

Minimum gate lengths measured were 0.7 micron for N-channel and 0.85 micron for P-channel.<br />

Memory Cell Structures<br />

As mentioned, these parts used the standard "stacked" dual-gate cell design, with no unusual<br />

features.<br />

<strong>The</strong> floating gates were of poly 1 on a thin tunnel oxide. <strong>The</strong> word lines were made of polycide 2<br />

and the interpoly dielectric was an ONO.<br />

Metal 1 provided the bit lines.<br />

Transistor sources had a deep diffusion to support the programming voltage required.<br />

<strong>The</strong> cell size was measured to be 6 microns 2 .<br />

3 - 10


Packaging/Assembly<br />

Devices were packaged in standard 32-pin, gull-wing lead, thin small-outline plastic packages<br />

(TSOPs). All pins were connected. Die attach was by a silver epoxy on a dimpled header/paddle.<br />

Standard thermocompression wirebonds using gold wire were used.<br />

No evidence of a die coat was found.<br />

3 - 11


<strong>The</strong> AMD Am29F040-90EC <strong>Flash</strong> Memory circuit die. Mag. 27x.<br />

®


N+ S/D<br />

SOG<br />

section, Mag. 8400x<br />

section, Mag. 12,500x<br />

AMD Am29F040-90EC. SEM views illustrating device structures.<br />

®


POLY 1<br />

FLOATING GATE<br />

PASSIVATION<br />

SILICIDE<br />

N+ S/D<br />

POLYCIDE<br />

WORD LINE<br />

AMD Am29F040-90EC. SEM views of memory cell structures.<br />

section,<br />

Mag. 8400x<br />

section (glass etch),<br />

Mag. 47,500x<br />

section,<br />

Mag. 50,000x<br />

®


TECHNOLOGY DESCRIPTION<br />

ATMEL AT29C040<br />

4 Mbit <strong>Flash</strong> EPROM (PEROM)<br />

Introduction Ref. report SCA 9407-342<br />

<strong>The</strong>se parts were packaged in 40-pin, thin small outline plastic packages (TSOP) date coded week<br />

11 of 1994. All samples were marked ES (engineering samples). Memory organization was<br />

512 Kwords x 8 bits. <strong>The</strong>se are 5V only devices and they were the latest version of this product<br />

type from Atmel evaluated by ICE.<br />

See tables for specific dimensions and materials identification and see figures for examples of<br />

physical structures.<br />

Unusual/Unique Features<br />

Quality<br />

- <strong>The</strong>se parts employ Atmel's standard EEPROM cell design.<br />

- Stacked M2 vias over M1 contacts.<br />

Quality of process implementation was normal. Metal 1 thinning was significant at some contacts,<br />

but did not appear out of control.<br />

In the area of layer patterning, both etch definition and control (depth) were good.<br />

Alignment/registration was good.<br />

Packaging/assembly quality was good but included the unusual feature of having five wires<br />

connected to pin 30 (GND).<br />

Technology<br />

<strong>The</strong>se devices were made by a twin (multiple)-well CMOS process, employing a P substrate. No<br />

evidence of an epi layer was found. Two levels of metal and two levels of polysilicon (no<br />

polycides) were used. A normal recessed-oxide isolation was employed.<br />

Both metal levels consisted of aluminum defined by dry etch techniques. Metal 2 used no cap or<br />

barrier layers but metal 1 had a titanium-nitride on titanium cap and barrier.<br />

3 - 12


No plugs were present at vias or contacts and buried contacts were not used. Metal 2 contacted<br />

metal 1, and metal 1 contacted diffusions and poly 2. In some cases, metal 2 contacted metal 1<br />

directly over a metal 1 to diffusion contact (i.e., via over contact). This is very unusual.<br />

Planarization of the intermetal dielectric was by deposited glass and planarizing etch. No evidence<br />

of a spin-on-glass (SOG) was found. <strong>The</strong> dielectric under metal 1 was planarized by a reflow<br />

process which was done after contact cuts.<br />

Poly 2 was used for all gates. Although no evidence of an LDD process was found (no signs of<br />

any sidewall spacers) the select gates in the cell array were short enough that sidewall spacers must<br />

have been used. We thus assume they were of photoresist and were removed after implantation.<br />

No silicide metallization treatment was used on diffusions or poly.<br />

No evidence of unusual gate oxide or dielectric materials was found.<br />

Overall minimum feature measured anywhere on these dice was the 0.8 micron poly 2.<br />

Minimum physical gate lengths measured were 0.8 micron for N-channel and 1.5 micron for P-channel.<br />

Memory Cell Structures<br />

<strong>The</strong>se parts used a type of "stacked" dual-gate cell design that is a smaller version of Atmel's<br />

standard EEPROM cell.<br />

<strong>The</strong> floating gates were of poly 1 on a thin oxide that had a small window of very thin "tunnel"<br />

oxide. <strong>The</strong> program and word lines were made of poly 2 and the interpoly dielectric was an oxide.<br />

Metal 1 provided the bit lines.<br />

<strong>The</strong> cell size was measured to be 16.6 microns 2 which is very large for a "<strong>Flash</strong>" memory, but<br />

small for this type of EEPROM design.<br />

Packaging/Assembly<br />

Devices were packaged in standard 40-pin plastic TSOPs. Pins 1, 2, 19, 20, 21, 22, 39 and 40<br />

were not connected. Pin 30 (GND) had four wires connecting to the die surface and one to the<br />

header/paddle. Internally the iron-nickel leadframe was spot-plated with silver while external leads<br />

were plated with lead-tin solder. Die attach was by a silver-epoxy and standard thermosonic<br />

wirebonds using gold wire were used.<br />

No evidence of a die coat was found.<br />

3 - 13


<strong>The</strong> Atmel AT29C040-12TC <strong>Flash</strong> Memory circuit die. Mag. 16x.<br />

PIN 3<br />

®


N+<br />

POLY 2 (WORD)<br />

POLY 2<br />

(PGM)<br />

N+<br />

BIT Q1 Q2<br />

TUNNEL OXIDE<br />

WINDOW<br />

GND<br />

INTERMEDIATE<br />

GLASS<br />

POLY 1<br />

N+<br />

(GND)<br />

Atmel AT29C040. SEM views of device structures.<br />

section,<br />

Mag. 7000x<br />

Mag. 6800x, 0°<br />

section,<br />

Mag. 10,000x<br />

®


TECHNOLOGY DESCRIPTION<br />

SST NH29EE010-150<br />

1 Mbit <strong>Flash</strong> Memory<br />

Introduction Ref. report SCA 9412-380<br />

<strong>The</strong>se parts were packaged in 32-pin, Plastic Leaded <strong>Chip</strong> Carriers (PLCCs) date coded week 17<br />

of 1994. All were fully functional production parts. Memory organization was 128 Kwords x 8<br />

bits. <strong>The</strong>se are standard 5V only flash memories made by a foundry (possibly Sanyo) for SST.<br />

<strong>The</strong>y were the first flash memory parts from Silicon Storage Technology evaluated by ICE.<br />

See tables for specific dimensions and materials identification and see figures for examples of<br />

physical structures.<br />

Unusual/Unique Features<br />

Quality<br />

- Unique memory cell design.<br />

- Simple (low cost) process.<br />

Quality of process implementation was normal to poor mainly due to apparent microcracks at the<br />

bottom periphery of some metal contacts. Significant metal thinning was also present at some<br />

locations.<br />

In the area of layer patterning, both etch control (depth) and definition were good.<br />

Alignment/registration was good at all layers.<br />

Packaging/assembly quality was normal although porosity of the plastic material was greater than<br />

we normally see. This is not considered serious but could certainly be improved.<br />

Technology<br />

<strong>The</strong>se devices were made by an N-well CMOS process, employing a P substrate. No evidence of<br />

an epi layer was found. One level of metal and two levels of polysilicon were used. A normal<br />

recessed-oxide isolation was employed. <strong>The</strong> memory cells use a two poly "split gate" design.<br />

Metal consisted of aluminum patterned by a standard dry etch. It used titanium-nitride cap and<br />

barrier layers. A titanium adhesion layer was employed as well.<br />

3 - 14


Final passivation consisted of nitride on glass and was not planarized. Planarization under the<br />

metal was by a standard BPSG reflow glass, reflowed after contact cuts to slope these edges.<br />

Metal contacts were standard. No plugs were used and no buried contacts (poly to diffusion)<br />

were present.<br />

Poly 2 was used for program (word) lines in the memory array and for all standard gates on the<br />

die. All gates used oxide sidewall spacers that were left in place. No silicide metallization<br />

treatment of the diffusions or poly was present.<br />

<strong>The</strong> implants included a deep source implant in the array to support the programming voltage.<br />

No evidence of unusual gate oxide or dielectric materials was found.<br />

Overall minimum feature measured anywhere on these dice were the 0.85 micron poly 1 floating<br />

gates.<br />

Minimum physical gate lengths in the periphery measured 0.95 micron for N-channel and 1.2<br />

micron for P-channel. <strong>The</strong>se N-channel dimensions are obviously not very aggressive making<br />

future "shrinks" highly likely.<br />

Memory Cell Structures<br />

<strong>The</strong>se parts used a unique split gate memory cell design in which the erase/word lines were made<br />

of poly 2 and placed partly overtop and beside the floating gates (see figures). <strong>The</strong> interpoly<br />

dielectric was an oxide.<br />

<strong>The</strong> floating gates were of very thin poly 1 and metal provided the bit lines.<br />

Programming of the floating gates uses the standard hot electron injection method, while erase<br />

employs Fowler-Nordheim tunneling between the edge of the floating gate and the poly 2 word<br />

line.<br />

Transistor sources had deep diffusions to support the programming voltage required.<br />

<strong>The</strong> cell size was measured to be rather large 10.5 microns 2 .<br />

3 - 15


Packaging/Assembly<br />

Devices were packaged in standard 32-pin, J-lead PLCCs. All pins were connected. Internally the<br />

copper leadframe was spot-plated with silver, while external leads were plated with lead-tin solder.<br />

Die attach was by a silver epoxy, and standard thermosonic wirebonds using gold wire were used.<br />

No evidence of a die coat was found.<br />

3 - 16


<strong>The</strong> SST SH29EE010-150-4CF <strong>Flash</strong> EEPROM circuit die. Mag. 35x.<br />

®


S/D<br />

POLY 2<br />

SST SH29EE010-150-4CF. SEM views of device structures.<br />

section,<br />

Mag. 5000x<br />

section,<br />

Mag. 10,000x<br />

section,<br />

Mag. 30,000x<br />

®


N+<br />

BIT<br />

N+<br />

BIT<br />

POLY 2 (WORD)<br />

POLY 1<br />

OXIDE<br />

POLY 2<br />

(WORD)<br />

Q1<br />

SOURCE<br />

N+<br />

POLY 1<br />

SST SH29EE010-150-4CF. SEM details of the cell area.<br />

Q2<br />

N+ DIFFUSION<br />

(SOURCE)<br />

Mag. 12,000x, 60°<br />

Mag. 10,000x, 0°<br />

section,<br />

Mag. 20,000x<br />

®

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