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SRAMs - Smithsonian - The Chip Collection

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<strong>SRAMs</strong><br />

<strong>The</strong>se devices seem to have acquired a fairly high dose of technology stagnation<br />

although companies in Taiwan are pushing gate lengths down to 0.3 micron.<br />

Only two out of the five selections for this year used TFT pullups. It seems to be<br />

safe to say the TFT revolution fizzled out before it got really started.<br />

Cell sizes appear to be stabilizing between ten and twenty microns. <strong>The</strong> wide<br />

organizations (x32) are the most significant changes we saw in 1996.<br />

2-1<br />

Integrated Circuit Engineering Corporation


<strong>SRAMs</strong><br />

Die size<br />

Min. M2 width/space<br />

Min. M1 width/space<br />

Min. via (Met. to Met)<br />

Min contact (Met. to Si)<br />

Min. Poly 4<br />

Min. Poly 3<br />

Min. Poly 2<br />

Min. Poly 1<br />

Min. gate-(N)†<br />

Min. gate-(P)†<br />

Cell pitch<br />

Cell area<br />

* Polycide + Plugs † Physical gate length<br />

HORIZONTAL DIMENSIONS (DESIGN RULES)<br />

UMC<br />

UM61L3264F-7<br />

2Mb (x32)<br />

9631<br />

6.1 x 6.7mm<br />

(41mm2)<br />

0.6µm/0.6µm<br />

0.6µm/0.6µm<br />

0.5µm<br />

0.5µm<br />

NA<br />

NA<br />

0.6µm<br />

0.3µm*<br />

0.3µm<br />

0.4µm<br />

2.5µm x 4.5µm<br />

11.25µm2 Tm TECH<br />

T32L3232A-7Q<br />

1Mb (x32)<br />

9530<br />

5.9 x 6.0mm<br />

(35mm2)<br />

0.75µm/0.75µm<br />

0.85µm/0.75µm<br />

0.7µm<br />

0.6µm +<br />

NA<br />

NA<br />

0.4µm<br />

0.35µm*<br />

0.35µm<br />

0.35µm<br />

4.15µm x 4.65µm<br />

19µm2 Table 2-1<br />

WINBOND<br />

W25P010AF-8<br />

1Mb (x32)<br />

9612<br />

5.0 x 6.5mm<br />

(32.5mm2)<br />

0.95µm/0.85µm<br />

0.65µm/0.85µm<br />

0.75µm<br />

0.8µm<br />

NA<br />

NA<br />

0.7µm<br />

0.45µm<br />

0.45µm<br />

0.55µm<br />

4.0µm x 4.7µm<br />

19.6µm2 SAMSUNG<br />

KM684000ALG-7<br />

4Mb (x8)<br />

9606<br />

6.6 x 11.8mm<br />

(78mm2)<br />

1.4µm/1.4µm<br />

0.6µm/0.8µm<br />

1.3µm<br />

0.85µm<br />

0.4µm<br />

0.8µm<br />

0.35µm*<br />

0.65µm<br />

0.65µm<br />

0.8µm<br />

2.6µm x 4.5µm<br />

11.7µm2 SONY<br />

CXK5B16120J-12<br />

1Mb (x16)<br />

9604<br />

5.6 x 10.6mm<br />

(59mm2)<br />

2.0µm/2.9µm<br />

0.6µm/1.0µm<br />

1.6µm<br />

0.7µm<br />

0.4µm<br />

0.7µm<br />

0.5µm*<br />

0.5µm*<br />

0.5µm<br />

0.55µm<br />

3.7µm x 5.4µm<br />

20µm2 Integrated Circuit Engineering Corporation


<strong>SRAMs</strong><br />

Die Coat<br />

Final passivation<br />

Metal 2<br />

Metal 1<br />

Intermetal dielectric<br />

Poly 4<br />

Poly 3<br />

Poly 2<br />

Poly 1<br />

Recessed oxide<br />

N-well<br />

P-well<br />

UMC<br />

UM61L3264F-7<br />

2Mb (x32)<br />

9631<br />

None<br />

1.0µm<br />

1.0µm<br />

0.75µm<br />

1.2µm<br />

NA<br />

NA<br />

0.015µm<br />

0.3µm*<br />

0.3µm<br />

NA<br />

3.5µm<br />

* Polycide ❶ Could not delineate. ❷P-well inside N-well in array area.<br />

VERTICAL DIMENSIONS<br />

Tm TECH<br />

T32L3232A-7Q<br />

1Mb (x32)<br />

9530<br />

None<br />

0.75µm<br />

0.95µm<br />

0.6µm<br />

0.65µm<br />

NA<br />

NA<br />

0.04µm<br />

0.25µm*<br />

0.4µm<br />

NA<br />

3µm<br />

None<br />

0.85µm<br />

0.9µm<br />

0.65µm<br />

0.5µm<br />

NA<br />

NA<br />

0.08µm<br />

0.3µm<br />

0.4µm<br />

3.5µm<br />

NA<br />

Table 2-2<br />

WINBOND<br />

W25P010AF-8<br />

1Mb (x32)<br />

9612<br />

SAMSUNG<br />

KM684000ALG-7<br />

4Mb (x8)<br />

9606<br />

9.5µm<br />

0.6µm<br />

0.9µm<br />

0.9µm<br />

0.85µm<br />

0.02µm<br />

0.1µm<br />

0.2µm*<br />

0.15µm<br />

0.35µm<br />

6µm<br />

?❶3µm❷<br />

SONY<br />

CXK5B16120J-12<br />

1Mb (x16)<br />

9604<br />

15µm<br />

0.9µm<br />

1.1µm<br />

0.45µm<br />

0.5µm<br />

0.03µm<br />

0.04µm<br />

0.09µm*<br />

0.15µm*<br />

0.25µm<br />

2µm<br />

?❶<br />

Integrated Circuit Engineering Corporation


<strong>SRAMs</strong><br />

Final passivation<br />

Metal 2<br />

Metal 1<br />

Plugs<br />

Intermetal dielectric<br />

Pre-metal glass<br />

Polycide metal<br />

Die coat<br />

UMC<br />

UM61L3264F-7<br />

2Mb (x32)<br />

9631<br />

Nitride on glass<br />

Titanium-Nitride<br />

Aluminum<br />

Titanium<br />

Titanium-Nitride<br />

Aluminum<br />

Titanium-Nitride<br />

Titanium<br />

NA<br />

glass/SOG/glass<br />

BPSG<br />

Tungsten<br />

NA<br />

DIE MATERIALS<br />

Tm TECH<br />

T32L3232A-7Q<br />

1Mb (x32)<br />

9530<br />

Nitride on glass<br />

Titanium-Nitride<br />

Aluminum<br />

Titanium<br />

Titanium-Nitride<br />

Aluminum<br />

Titanium-Nitride<br />

Titanium<br />

Tungsten<br />

glass/SOG/glass<br />

BPSG<br />

Tungsten<br />

NA<br />

Table 2-3<br />

WINBOND<br />

W25P010AF-8<br />

1Mb (x32)<br />

9612<br />

Nitride on glass<br />

Titanium-Nitride<br />

Aluminum<br />

Titanium<br />

Titanium-Nitride<br />

Aluminum<br />

Titanium-Nitride<br />

Titanium<br />

NA<br />

glass/SOG/glass<br />

BPSG<br />

NA<br />

NA<br />

SAMSUNG<br />

KM684000ALG-7<br />

4Mb (x8)<br />

9606<br />

Nitride on glass<br />

Aluminum<br />

Titanium-Nitride<br />

Aluminum<br />

Titanium-Nitride<br />

Titanium<br />

NA<br />

glass/SOG/glass<br />

BPSG<br />

Tungsten<br />

Polyimide<br />

SONY<br />

CXK5B16120J-12<br />

1Mb (x16)<br />

9604<br />

Nitride<br />

Aluminum<br />

Titanium<br />

Titanium-Nitride<br />

Aluminum<br />

Titanium-Nitride<br />

Titanium<br />

NA<br />

glass/SOG/glass<br />

BPSG<br />

Tungsten<br />

Polyimide<br />

Integrated Circuit Engineering Corporation


UMC UM61L3264F-7<br />

TECHNOLOGY DESCRIPTION<br />

UMC UM61L3264F-7<br />

Synchronous 2Mbit (64K x 32) CMOS SRAM<br />

Introduction Ref. report SCA 9609-511<br />

<strong>The</strong>se parts were packaged in 100-pin Quad Flat Packs (QFPs) with gull-wing leads. <strong>The</strong>y were<br />

fully functional production devices organized in a 64K word x 32-bit design and provide synchronous<br />

operation. <strong>The</strong> date code was 9631 (week 31 of 1996).<br />

See tables for specific dimensions and materials identification and see figures for examples of<br />

physical structures.<br />

Important/Unique Features<br />

– Most aggressive design rules (smallest cell size seen in 1996)!<br />

– Relatively uncomplicated process.<br />

Quality<br />

Quality of the process implementation was very good. No areas of concern were found anywhere.<br />

In the area of layer patterning, etch definition and control were both good.<br />

Alignment and registration were also good.<br />

Technology<br />

<strong>The</strong>se devices were manufactured by a P-well, selective oxidation CMOS process on an N substrate<br />

(no epi). <strong>The</strong>y employ two levels of metal and two levels of poly.<br />

Passivation consisted of a layer of nitride over silicon-dioxide.<br />

Integrated Circuit Engineering Corporation<br />

<strong>The</strong> two levels of metal were defined by standard dry-etch techniques. Metal 2 consisted of<br />

aluminum with a titanium-nitride cap and titanium barrier. Metal 1 also employed a titaniumnitride<br />

cap and barrier and a thin titanium adhesion layer under the barrier.<br />

2-2


UMC UM61L3264F-7<br />

Aluminum filled standard style vias were used for vertical interconnect between M2 and M1,<br />

while tungsten plugs were used at contacts between M1 and silicon. Since via holes were of<br />

very small diameter and the aluminum of metal 2 was quite thick, we could not determine with<br />

certainly whether an aluminum reflow was used or if vias were simply filled during the deposition<br />

process.<br />

<strong>The</strong> tungsten plugs all used liners under the tungsten only (none between the tungsten and the<br />

M1 aluminum).<br />

Intermetal dielectric between metal 2 and metal 1 consisted of two layers of glass with a spinon-glass<br />

(SOG) between for planarization. <strong>The</strong> SOG had been subjected to an etchback.<br />

Pre-metal dielectric was a single layer of reflow glass (BPSG) over densified oxides. This layer<br />

was reflowed prior to contact cuts.<br />

Two layers of polysilicon were used. Poly 2 was only used in the memory array. Polycide 1<br />

(poly 1 and tungsten silicide) was used to form all gates and fuses on the die. No unusual<br />

structures were noted.<br />

Oxide sidewall spacers were used on the gates and were left in place. Buried contacts were<br />

only used in the cell array (see below).<br />

No evidence of unusual gate oxides or other dielectrics was found. Standard LOCOS<br />

isolation was employed and well implemented. No step was present and no other signs of twinwells<br />

was found.<br />

Polycide 1 redundancy fuses were present. Passivation and oxide were cleared over the fuse<br />

locations. No blown fuses were noted.<br />

Standard source/drain implants were used (not silicided) and we found no evidence of anything<br />

but the single type P-wells.<br />

Memory Cell Structures<br />

Integrated Circuit Engineering Corporation<br />

Memory cells consisted of a standard 4T NMOS SRAM cell design. Polycide 1 formed word<br />

lines, select and storage gates. Metal 2 distributed GND and metal 1 formed the bit lines.<br />

2-3


UMC UM61L3264F-7<br />

Selectively doped poly 2 formed the pull-up resistors and distributed Vcc and was used for contact<br />

pads at bit contacts. <strong>The</strong> SRAM cell size was 11.25 microns2 , the smallest cell size seen in<br />

1996! Gate length of the select transistors in the cell was 0.55 micron.<br />

Overall minimum feature size measured anywhere on these dice was the 0.3 micron poly used<br />

for some N-channel gates.<br />

Packaging/Assembly<br />

As mentioned, these parts were packaged in 100-pin Quad Flat Packs (QFPs) with gull-wing<br />

leads date coded 9631 (week 31 of 1996)<br />

<strong>The</strong> die was mounted to the paddle with silver-epoxy die attach. Wirebond pads on the die had<br />

a pitch of 125 microns with 20 micron spacing. Pads were 105 microns wide with a 100<br />

micron windows.<br />

No die coat was used on these devices.<br />

2-4<br />

Integrated Circuit Engineering Corporation


UMC UM61L3264F-7<br />

Whole die photograph of the UMC UM61L3264F-7. Mag. 26x.<br />

Integrated Circuit Engineering Corporation


UMC UM61L3264F-7<br />

PASSIVATION 2<br />

PASSIVATION 1<br />

METAL 2<br />

POLY 1<br />

PRE-METAL<br />

DIELECTRIC<br />

Mag. 13,000x<br />

INTERLEVEL DIELECTRIC<br />

METAL 1<br />

W PLUG<br />

Mag. 26,000x<br />

PLUG<br />

N +S/D<br />

SEM section views illustrating general structure.<br />

Integrated Circuit Engineering Corporation<br />

METAL 1<br />

POLY 1


UMC UM61L3264F-7<br />

BIT<br />

1<br />

BIT<br />

WORD<br />

2<br />

WORD<br />

POLY 1<br />

SELECT<br />

GATE<br />

BIT LINE CONTACT<br />

R1<br />

POLY 2 “PULL UP”<br />

RESISTOR<br />

Perspective and section SEM views of SRAM cell array. Mag. 13,000x.<br />

R2<br />

4<br />

3<br />

V CC<br />

Integrated Circuit Engineering Corporation<br />

V CC<br />

GND<br />

GND<br />

delayered, 0°<br />

delayered, 60°


tm Tech T32L3232A-7Q<br />

TECHNOLOGY DESCRIPTION<br />

Tm TECH T32L3232A-7Q<br />

Synchronous Burst<br />

1Mbit (32K x 32) CMOS SRAM<br />

Introduction Ref. report SCA 9602-449<br />

<strong>The</strong>se parts were packaged in 100-pin plastic Thin Quad Flat Packs (TQFPs) with gull-wing<br />

leads. <strong>The</strong>y were fully functional production devices organized in a 32K word x 32-bit design<br />

providing synchronous burst operation. <strong>The</strong>se parts offer a 7 nsec. access time and they operate<br />

from a 3.3V power source. <strong>The</strong>y were date coded 9530 (week 30 of 1995).<br />

See tables for specific dimensions and materials identification and see figures for examples of<br />

physical structures.<br />

Important/Unique Features<br />

– Standard CMOS with tungsten plugs, SOG planarization, and 4T cells.<br />

– Sub-micron gate lengths (0.35 micron).<br />

Quality<br />

Quality of the process implementation was good although metal 2 thinned up to 85 percent at<br />

vias.<br />

In the area of layer patterning, etch definition and control were both good.<br />

Alignment and registration were also good.<br />

Technology<br />

<strong>The</strong>se devices were manufactured by a P-well, selective oxidation CMOS process on an N substrate<br />

(no epi). <strong>The</strong>y employed two levels of metal and two levels of poly.<br />

Final passivation consisted of a layer of nitride over silicon-dioxide.<br />

2-5<br />

Integrated Circuit Engineering Corporation


tm Tech T32L3232A-7Q<br />

<strong>The</strong> two levels of metal were defined by standard dry-etch techniques. Both consisted of aluminum<br />

with titanium-nitride caps. Metal 2 had a titanium barrier/adhesion layer, while metal 1<br />

employed a titanium adhesion layer under a titanium-nitride barrier.<br />

Vertical interconnect between metal 2 and metal 1 employed standard vias. Metal 1 used tungsten<br />

plugs at all contacts to silicon. <strong>The</strong> plugs appeared to have a titanium-nitride on titanium<br />

liner underneath only. No sign of any layer between the tungsten and aluminum 1 above it was<br />

observed.<br />

Intermetal dielectric between metal 2 and metal 1 consisted of three layers of glass including a<br />

spin-on-glass (SOG) for planarization. <strong>The</strong> SOG had been subjected to an etchback. It was<br />

located between two standard deposited layers (TEOS?).<br />

Pre-metal dielectric was a single layer of reflow glass (BPSG) over densified oxides. <strong>The</strong> BPSG<br />

was reflowed prior to contact cuts only.<br />

Two layers of polysilicon were used. Poly 2 was used to form the pull-up resistors in the array.<br />

Polycide 1 (poly 1 and tungsten silicide) was used to form all gates and fuses on the die. No<br />

unusual features were present.<br />

Oxide sidewall spacers were used and were left in place.<br />

Buried contacts were used only at poly 2 resistors in the cell array.<br />

No evidence of unusual gate oxides or other dielectrics was found. Standard LOCOS isolation<br />

was employed and well implemented. No step was present in the LOCOS and no other indications<br />

of the use of twin-wells was found.<br />

Polycide 1 redundancy fuses were present. Passivation and oxide was cleared over the fuse<br />

locations. No blown fuses were present.<br />

Standard source/drain implants were used and we only found evidence of the single type Pwells.<br />

Diffusions were not silicided.<br />

Memory Cell Structures<br />

Integrated Circuit Engineering Corporation<br />

Memory cells consisted of a standard 4T NMOS SRAM design. Polycide 1 formed word lines,<br />

select and storage gates. Metal 2 was used as “piggyback” word lines (via metal 1 links). Metal<br />

1 formed bit lines throughout the array and also distributed GND. Selectively doped poly 2<br />

2-6


tm Tech T32L3232A-7Q<br />

formed the pull-up resistors and distributed Vcc. Poly 2 also provided the interpoly/buried<br />

interconnection. Select gates were 0.45 micron long while the cell size was 19 microns2 .<br />

Overall minimum feature size measured anywhere on the die was the 0.35 micron poly used for<br />

both P and N-channel gates.<br />

Packaging/Assembly<br />

As mentioned, parts were packaged in 100-pin plastic Thin Quad Flat Packs (TQFPs) with gullwing<br />

leads date coded 9530.<br />

<strong>The</strong> die was mounted to the paddle with silver-epoxy die attach. Wirebond pads on the die had<br />

a pitch of 160 microns with 50 micron spacing. Pads were 110 microns wide with 9 micron<br />

windows. Both metal 1 and metal 2 were present and in direct contact in the entire pad areas.<br />

No die coat was used.<br />

2-7<br />

Integrated Circuit Engineering Corporation


tm Tech T32L3232A-7Q<br />

PIN 2<br />

<strong>The</strong> tm Tech T32L3232A-7Q intact circuit die. Mag. 30x.<br />

Integrated Circuit Engineering Corporation


tm Tech T32L3232A-7Q<br />

POLISHING<br />

ARTIFACT<br />

LOCAL OXIDE<br />

PASSIVATION<br />

INTERLEVEL DIELECTRIC<br />

POLYCIDE 1 GATE<br />

TiN BARRIER 1<br />

Mag. 13,000x<br />

Mag. 40,000x<br />

METAL<br />

2<br />

METAL 1<br />

W<br />

PLUG<br />

SEM section views illustrating general construction. Silicon etch.<br />

N+<br />

W<br />

PLUG<br />

ALUMINUM 1<br />

P+<br />

Integrated Circuit Engineering Corporation<br />

SOG<br />

TiN CAP 1<br />

INTERMEDIATE GLASS<br />

POLYCIDE 1


tm Tech T32L3232A-7Q<br />

BIT<br />

Example of poly 1 structures. Mag. 10,000x, 0°.<br />

BIT<br />

“PIGGYBACK”<br />

WORD LINES<br />

POLYCIDE 1<br />

SELECT GATE<br />

N+<br />

1<br />

2<br />

GND<br />

R1<br />

4<br />

R2<br />

INTERLEVEL DIELECTRIC<br />

W<br />

PLUG<br />

METAL 1<br />

3<br />

V CC<br />

PASSIVATION<br />

METAL 2<br />

POLY 2 RESISTOR<br />

Topological and section SEM views of the tm Tech SRAM cell.<br />

Integrated Circuit Engineering Corporation<br />

unlayered,<br />

Mag. 13,000x, 0°<br />

Mag. 10,000x


Winbond W25P010AF-8<br />

TECHNOLOGY DESCRIPTION<br />

WINBOND W25P010AF-8<br />

Synchronous Burst<br />

1Mbit (32K x 32) CMOS SRAM<br />

Introduction Ref. report SCA 9612-492<br />

<strong>The</strong> parts were packaged in 100-pin plastic Quad Flat Packs (QFPs) with gull wing leads. <strong>The</strong>y<br />

were fully functional production devices organized in a 32K word x 32-bit design providing<br />

synchronous burst operation. <strong>The</strong>y have an 8 nsec. access time and operate from a 3.3V power<br />

source. <strong>The</strong>y were date coded 9612 (week 12 of 1996)<br />

See tables for specific dimensions and materials identification and see figures for examples of<br />

physical structures.<br />

Important/Unique Features<br />

– Standard N-well CMOS with SOG planarization (no CMP).<br />

– Sub-micron gate lengths (0.45 micron).<br />

Quality<br />

Quality of the process implementation was normal to poor. Some 95 to 100 percent aluminum<br />

thinning was noted at metal contacts and vias.<br />

In the area of layer patterning, etch definition was normal to poor, while control was good.<br />

Alignment and registration was normal.<br />

Technology<br />

<strong>The</strong>se devices were manufactured by an N-well, selective oxidation CMOS process on a P substrate<br />

(no epi). <strong>The</strong>y employ two levels of metal and two levels of poly.<br />

Passivation consisted of a layer of nitride over glass.<br />

2-8<br />

Integrated Circuit Engineering Corporation


Winbond W25P010AF-8<br />

<strong>The</strong> two levels of metal were defined by standard dry-etch techniques. Metal 2 consisted of<br />

aluminum with a titanium-nitride cap and titanium barrier. Metal 1 was also aluminum and<br />

employed a titanium-nitride cap and barrier, plus a titanium adhesion layer under the barrier.<br />

Standard contacts and vias were used for vertical interconnect (no plugs).<br />

Interlevel dielectric between metal 2 and metal 1 consisted of two layers of glass with a spinon-<br />

glass (SOG) between for planarization. <strong>The</strong> SOG had been subjected to an etchback.<br />

Pre-metal dielectric was a single layer of reflow glass (BPSG) over densified oxides. This layer<br />

was reflowed prior to contact cuts only.<br />

Two levels of polysilicon were used. Poly 2 was used only in the memory array. Poly 1 was<br />

used to form all gates and fuses on the die. Both consisted of standard polysilicon (no silicide).<br />

Oxide sidewall spacers were used on the gates and were left in place.<br />

Both poly 1 and poly 2 made direct contact to N+ diffusions (buried contacts) and poly 2 also<br />

made direct contact to poly 1.<br />

No evidence of unusual gate oxides or other dielectrics was found. Standard LOCOS<br />

isolation was employed and well implemented. No step was present in the LOCOS and no<br />

other signs of the presence of twin-wells was found.<br />

Standard source/drain implants were used (not silicided).<br />

Polycide 1 redundancy fuses were present. Passivation and most dielectric were cleared over the<br />

fuse locations. No blown fuses were noted.<br />

Memory Cell Structures<br />

Integrated Circuit Engineering Corporation<br />

Memory cells consisted of a standard 4T NMOS SRAM cell design. Poly 1 formed word lines,<br />

select and storage gates. Metal 2 formed “piggyback” word lines and distributed GND (via<br />

metal 1). Metal 1 was used to form bit lines. Selectively doped poly 2 formed the pull-up resistors<br />

and distributed Vcc. <strong>The</strong> SRAM cell size was 19.6 microns2 .<br />

Overall minimum feature size measured anywhere on these dice was the 0.45 micron poly (Nchannel<br />

gates).<br />

2-9


Winbond W25P010AF-8<br />

Packaging/Assembly<br />

As mentioned, these parts were packaged in 100-pin plastic Quad Flat Packs (QFPs) with gullwing<br />

leads date coded 9612 (week 12 of 1996)<br />

<strong>The</strong> die was mounted to the paddle with silver-epoxy die attach. Wirebond pads on the die had<br />

a pitch of 145 microns with 45 micron spacing. Pads were 100 microns wide with 90 micron<br />

windows.<br />

No die coat was used.<br />

2-10<br />

Integrated Circuit Engineering Corporation


Winbond W25P010AF-8<br />

Whole die photograph of the Winbond W25P010AF-8 SRAM. Mag. 35x.<br />

Integrated Circuit Engineering Corporation


Winbond W25P010AF-8<br />

METAL 1<br />

P+ S/D<br />

PASSIVATION 1<br />

POLY 1<br />

POLY 1<br />

GATE<br />

GATE OXIDE<br />

PASSIVATION 2<br />

METAL 2<br />

SOG<br />

N+ S/D<br />

P+ S/D<br />

SEM section views illustrating general device structures.<br />

Integrated Circuit Engineering Corporation<br />

POLY GATE<br />

silicon etch,<br />

Mag. 10,000x<br />

Mag. 4600x, 60°<br />

P-channel,<br />

Mag. 26,000x


Winbond W25P010AF-8<br />

BIT<br />

BIT<br />

1<br />

2<br />

POLY 1<br />

SOG<br />

N+ S/D<br />

POLY 2<br />

N+ S/D<br />

R2<br />

R1<br />

POLY 1<br />

GATE<br />

SOG<br />

V CC<br />

Topological and section SEM views of SRAM cell.<br />

4<br />

3<br />

METAL 1 BIT LINE<br />

POLY 2<br />

N+ S/D<br />

POLY 1 GATE<br />

N+ S/D<br />

Integrated Circuit Engineering Corporation<br />

unlayered,<br />

Mag. 13,000x, 0°<br />

parallel to bit lines,<br />

Mag. 24,000x<br />

perpendicular to bit lines,<br />

Mag. 26,000x


Samsung KM68400ALG-7<br />

TECHNOLOGY DESCRIPTION<br />

SAMSUNG KM684000ALG-7<br />

4Mbit (x8) CMOS SRAM<br />

Introduction Ref. report SCA 9612-512<br />

<strong>The</strong>se parts were packaged in 32-pin plastic Small Outline Packages (SOPs) with gull-wing<br />

leads. <strong>The</strong>y were fully functional production devices organized in a 512K word x 8-bit design<br />

and offer a 70nsec access time. <strong>The</strong>se parts operate from a 3.0 to 3.6V power source. <strong>The</strong> date<br />

code was 606Y (week 6 of 1996)<br />

See tables for specific dimensions and materials identification and see figures for examples of<br />

physical structures.<br />

Important/Unique Features<br />

– Relatively unaggressive design rules but almost the smallest cell seen in 1996.<br />

– Very complex four layer poly process.<br />

– Thin-film stacked PMOS load transistor (TFT) SRAM cell.<br />

– Reflowed aluminum 1 contacts.<br />

Quality<br />

Quality of the process implementation was very good. We found no areas of concern.<br />

In the area of layer patterning, etch definition and control were both good.<br />

Alignment and registration were also good.<br />

Technology<br />

<strong>The</strong>se devices were manufactured by a twin (multiple)-well, selective oxidation CMOS process<br />

on a P substrate (no epi). <strong>The</strong>y employ two levels of metal and four levels of poly.<br />

Passivation consisted of a thick nitride over a thin layer of glass.<br />

2-11<br />

Integrated Circuit Engineering Corporation


Samsung KM68400ALG-7<br />

<strong>The</strong> two levels of metal were defined by standard dry-etch techniques. Metal 2 consisted of aluminum<br />

(no cap or barrier layer). Metal 1 was aluminum with a titanium-nitride cap and barrier<br />

on a thin titanium adhesion layer.<br />

Standard vias were used under metal 2, but metal 1 used reflowed aluminum contacts (no<br />

plugs). <strong>The</strong>se are typical of Samsung’s process.<br />

Intermetal dielectric between metal 2 and metal 1 consisted of a multilayered glass followed by<br />

a spin-on-glass (SOG) for planarization, covered by another layer of glass (no CMP).<br />

Pre-metal dielectric used two layers of reflow glass (BPSG) in the memory array area, but<br />

apparently only one layer in the periphery. Each of these layers had a thin layer of nitride<br />

underneath (for which we could not determine the specific purpose). Poly 1 and 2 were located<br />

under the first pair of these dielectrics, poly 3 and 4 were located under the second pair.<br />

Four layers of polysilicon were used. Poly 4 and poly 3 were used in the cell array only.<br />

Polycide 2 (poly 2 and tungsten silicide) was used to distribute word lines and ground in the<br />

array. It was also used as a layer of interconnect throughout the peripheral circuitry. In addition,<br />

polycide 2 formed the redundancy fuses and was used for some special structures we could not<br />

define (most appeared to shield poly 1 gates). Poly 1 formed all standard gates on the die.<br />

Sidewall spacers were of oxide and were left in place.<br />

Integrated Circuit Engineering Corporation<br />

Buried contacts were formed by poly 2 to N+ and, poly 4 and 3 formed interpoly/buried contacts<br />

in the cell array only.<br />

No evidence of unusual gate oxides was found. Standard LOCOS isolation was employed and<br />

well implemented. A step in this LOCOS was present at well boundaries.<br />

Polycide 2 redundancy fuses were present. Passivation and oxide was cleared over the fuse<br />

locations, and some laser blown fuses were noted.<br />

Standard source/drain implants were used but wells included both deep and shallow P-wells.<br />

<strong>The</strong> shallow P-wells were located inside N-wells and were used in the memory array areas. Pwells<br />

were also used in the periphery but could not be delineated.<br />

Overall minimum feature size measured anywhere on these dice was the 0.4 micron poly 4.<br />

Minimum gate length was 0.65 micron (N-channel).<br />

2-12


Samsung KM68400ALG-7<br />

Memory Cell Structures<br />

Memory cells consisted of two select gates, two storage gates, two PMOS thin film<br />

transistors, and some apparent cross-coupling capacitor regions. Metal 1 formed the bit lines.<br />

Poly 1 was used for all the gates. Polycide 2 distributed ground (supplied from metal 1 and 2).<br />

Polycide 2 also formed the word lines. Poly 3 formed the PMOS thin film transistor (TFT)<br />

gates and was used as an interconnect for bit line contacts. Poly 4 formed the TFT bodies and<br />

provided Vcc distribution. <strong>The</strong> SRAM cell size was 11.7 microns2 .<br />

A P-well within a deep N-well was present beneath the array only.<br />

Packaging/Assembly<br />

As mentioned, these parts were packaged in 32-pin 400 mil plastic Small Outline Packages<br />

(SOPs) with gull-wing leads date coded 9606.<br />

<strong>The</strong> die was mounted to the paddle with silver-epoxy die attach. Wirebond pads on the die had<br />

a pitch of 200 microns with 80 micron spacing. Pads were 120 microns wide with 100 micron<br />

windows.<br />

A patterned polyimide die coat was used.<br />

2-13<br />

Integrated Circuit Engineering Corporation


Samsung KM68V4000 ALG-7<br />

Integrated Circuit Engineering Corporation<br />

Whole die photograph of the Samsung KM68400ALG-7 intact circuit die. Mag. 20x.


Samsung KM68V4000 ALG-7<br />

METAL 1<br />

PRE-METAL GLASS<br />

LOCAL OXIDE<br />

Mag. 6500x, 60°<br />

ILD<br />

POLY 1<br />

PASSIVATION<br />

METAL 2<br />

silicon etch, Mag. 13,000x<br />

POLYCIDE 2<br />

POLY 1<br />

Topological and section SEM views illustrating general construction.<br />

Integrated Circuit Engineering Corporation<br />

POLYCIDE 2


Samsung KM68V4000 ALG-7<br />

V CC<br />

POLY 2<br />

6<br />

POLYCIDE 2<br />

WORD LINE<br />

POLY 4<br />

GND<br />

Mag. 13,000x, 0°<br />

ALUMINUM 1<br />

POLY 1 SELECT<br />

GATE<br />

Mag. 26,000x<br />

V CC<br />

POLY 3<br />

Topological and section SEM views of the SRAM cell.<br />

5<br />

POLY 3<br />

Integrated Circuit Engineering Corporation<br />

CAP 1<br />

BARRIER 1<br />

POLY 4


Sony CXK5B16120J-12<br />

TECHNOLOGY DESCRIPTION<br />

SONY CXK5B16120J-12<br />

1Mbit (64K x 16) BiCMOS SRAM<br />

Introduction Ref. report SCA 9612-523<br />

<strong>The</strong> parts were packaged in 44-pin plastic Small Outline J-lead (SOJ) packages. <strong>The</strong>y were<br />

fully functional production devices organized in a 64K word x 16 bit asynchronous design and<br />

operate from a 3.3V power source. <strong>The</strong> date code was 9604 (week 4 of 1996)<br />

See tables for specific dimensions and materials identification and see figures for examples of<br />

physical structures.<br />

Important/Unique Features<br />

– Very complex BiCMOS process.<br />

– Sub-micron gate lengths (0.5 micron).<br />

– TFT pull-up devices in the SRAM array.<br />

Quality<br />

Quality of the process implementation was poor. Metal 1 aluminum at contacts thinned up to<br />

100 percent (barrier barely maintained continuity). In addition, cracks were noted in the barrier<br />

metal at sidewalls of some contacts.<br />

In the area of layer patterning, etch definition and control were both good.<br />

Alignment and registration were also good.<br />

Technology<br />

<strong>The</strong>se devices were manufactured by a twin well, selective oxidation BiCMOS process on a P<br />

substrate. Bipolar (NPN) devices were located in N-wells with an apparent implanted buried<br />

layer (retrograde well)? <strong>The</strong>y employ two levels of metal and four levels of poly.<br />

Passivation consisted of a single layer of nitride.<br />

2-14<br />

Integrated Circuit Engineering Corporation


Sony CXK5B16120J-12<br />

A patterned (at bond pads) polyimide die coat was present.<br />

<strong>The</strong> two levels of metal were defined by standard dry-etch techniques. Metal 2 consisted of aluminum<br />

with a titanium barrier, while metal 1 (aluminum) employed a titanium nitride cap and<br />

barrier on a titanium adhesion layer. In addition, poly 2 (a tungsten polycide) was used as a<br />

metal substrate.<br />

Standard vias and contacts were used (no plugs). Elongated metal 1 contacts were used at bipolar<br />

devices only. Metal 1 contacted every active layer except poly 3.<br />

Intermetal dielectric between metal 2 and metal 1 consisted of four layers of glass. <strong>The</strong> second<br />

layer was a spin-on glass (SOG) and had been subjected to an etchback for planarization.<br />

Pre-metal dielectric used two layers of reflow glass (BPSG), one between poly 2 and poly 3,<br />

and one between poly 4 and metal 1.<br />

Five layers of polysilicon were employed. Poly 5 (?) provided diffusion source and contact at<br />

emitters of bipolar transistors. Poly 4 and Poly 3 (thin layers) were used exclusively in the<br />

SRAM cell array. Polycide 2 (tungsten silicide) was used for bit line connections and GND in<br />

the SRAM array and as interconnect in the periphery and decode circuitry. Polycide 1 (tungsten<br />

silicide) was used to form all gates on the die including the select and storage gates in the cell,<br />

and for redundancy fuses.<br />

Oxide sidewall spacers were used on the gates and were left in place.<br />

Standard implanted source/drain diffusions were used at MOS devices (no salicide).<br />

Integrated Circuit Engineering Corporation<br />

Bipolar devices (NPN) used poly emitter sources and a separate P+ diffusion for the bases.<br />

Deep N+ diffusions were used at collectors. All bipolar NPNs were located in N-wells and<br />

appeared to have buried layer diffusions assumed to be retrograde well implants since no signs<br />

of an epi layer were found.<br />

Direct poly-to-diffusion (buried) contacts were used between poly 5 and base P+ at the NPN<br />

emitters, between poly 1 and N+ in the array, and between poly 2 and N+ in the array. Poly 3<br />

made direct contact to poly 1 and to poly 4.<br />

No evidence of unusual gate oxides or other dielectrics was found. Standard LOCOS isolation<br />

was employed and well implemented. A step was present indicating the use of twin-wells.<br />

2-15


Sony CXK5B16120J-12<br />

Poly 1 redundancy fuses were present. Passivation and oxide was cleared over the fuse locations,<br />

and some laser blown fuses were noted.<br />

Memory Cell Structures<br />

<strong>The</strong> memory cells employed a 4T SRAM design with TFT pull-ups. Metal 1 formed the bit<br />

lines via poly 2 links. Poly 4 was used to form the body of the pull-up TFT devices and distribute<br />

Vcc. Poly 3 was used for cell interconnect and provided the gates for the TFTs. Poly 2<br />

formed the bit line connections and distributed GND. Poly 1 formed all gates and word lines.<br />

<strong>The</strong> SRAM cell size was 20 microns2 .<br />

Overall minimum feature size measured anywhere on these dice was the 0.4 micron poly 4.<br />

Minimum gate lengths were 0.5 micron (N-channel) found in peripheral circuitry.<br />

Packaging/Assembly<br />

As mentioned, the parts were packaged in 44-pin plastic Small Outline J-lead (SOJ) packages<br />

date coded 9604.<br />

<strong>The</strong> die was mounted to the paddle with silver-epoxy die attach. Wirebond pads on the die had<br />

a pitch of 180 microns with 50 micron spacing. Pads were 130 microns wide with 115 micron<br />

windows.<br />

A patterned polyimide die coat was used.<br />

2-16<br />

Integrated Circuit Engineering Corporation


Sony CXK5B16120J-12<br />

Whole die photograph of the Sony CXK5B16120J-12 die. Mag. 22x.<br />

Integrated Circuit Engineering Corporation


Sony CXK5B16120J-12<br />

N+ COLLECTOR<br />

PASSIVATION<br />

METAL 1<br />

DEEP N+ COLLECTOR<br />

N-WELL/N+ BURIED LAYER<br />

N+ POLY<br />

EMITTER<br />

POLY<br />

P+ BASE<br />

N+ EMITTER<br />

P+ BASE<br />

CONTACT<br />

Perspective and section SEM views of a bipolar device.<br />

Integrated Circuit Engineering Corporation<br />

Mag. 3000x, 60°<br />

delayered,<br />

Mag. 8000x, 60°<br />

Mag. 10,000x


Sony CXK5B16120J-12<br />

IMD<br />

METAL 1<br />

POLY 4<br />

POLY 1<br />

SELECT GATE<br />

POLY 2 BIT LINE<br />

CONTACT<br />

POLY 3<br />

POLY 4<br />

(PULL-UP DEVICE)<br />

N+<br />

POLY 1<br />

STORAGE GATE<br />

METAL 1<br />

N+<br />

POLY 2<br />

POLY 3<br />

(INTERCONNECT)<br />

Perspective and section SEM views of the SRAM cell.<br />

Integrated Circuit Engineering Corporation<br />

POLY 4<br />

(PULL-UP DEVICE)<br />

POLY 2<br />

(GND)<br />

POLY 4<br />

POLY 1 SELECT<br />

GATE<br />

POLY 3<br />

Mag. 16,000x, 60°<br />

Mag. 26,000x<br />

Mag. 40,000x

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