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MDI Emissions Reporting Guidelines for the ... - Polyurethanes

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<strong>MDI</strong> <strong>Emissions</strong> <strong>Reporting</strong> <strong>Guidelines</strong> <strong>for</strong> <strong>the</strong> <strong>Polyurethanes</strong> Industry<br />

t pr = <strong>the</strong> total time in hours/year that <strong>the</strong> process is operating<br />

For liquid pump seals <strong>the</strong> emissions can <strong>the</strong>n be estimated from <strong>the</strong> following expression:<br />

L pump = K pump * n pump * K mdi * t pr<br />

Lpump = <strong>the</strong> annual losses from liquid pump seals in lb/yr<br />

npump = <strong>the</strong> number of liquid pump seals<br />

Kmdi = <strong>the</strong> adjustment factor to <strong>the</strong> vapor pressure that is a function of<br />

<strong>MDI</strong> concentration in <strong>the</strong> feedstock and <strong>the</strong> temperature<br />

tpr = <strong>the</strong> total time in hours/year that <strong>the</strong> process is operating<br />

For connectors <strong>the</strong> emissions can <strong>the</strong>n be estimated from <strong>the</strong> following expression:<br />

L con = K con * n con * K mdi * t pr * 2.205 lb/kg<br />

Lcon = <strong>the</strong> annual losses from connectors in lb/yr<br />

ncon = <strong>the</strong> number of connectors<br />

Kmdi = <strong>the</strong> adjustment factor to <strong>the</strong> vapor pressure that is a function of<br />

<strong>MDI</strong> concentration in <strong>the</strong> feedstock and <strong>the</strong> temperature<br />

tpr = <strong>the</strong> total time in hours/year that <strong>the</strong> process is operating<br />

Total emissions can <strong>the</strong>n be estimated from <strong>the</strong> following expression:<br />

E tot = L gas + L liq + L pump + L con<br />

Table 6: Equipment Leak Emission factors (lb/hr-component) @ 50 o<br />

C represents <strong>the</strong> emissions factors<br />

associated with each fitting in service at a temperature of 50 o<br />

C. If you know <strong>the</strong> number of fittings,<br />

multiply <strong>the</strong> emission factor by <strong>the</strong> number of fittings and add <strong>the</strong> total up to get <strong>the</strong> annual emissions<br />

from equipment leaks.<br />

Equipment<br />

Type<br />

Temp.<br />

o<br />

C<br />

Table 6<br />

Equipment leak Emission Factors lbs/hr-component @ 50 o<br />

C<br />

Vapor<br />

Pressure<br />

(mm Hg) 4<br />

Screening<br />

Value (SV) 5<br />

(ppmv) 2<br />

Equation<br />

Constant<br />

(a)<br />

Equation<br />

Constant<br />

(b)<br />

Emission<br />

Factor 1<br />

(kg/hr) 3<br />

4-13<br />

Emission<br />

Factor 1<br />

(lb./hr) 3<br />

Gas Valves 50 1.80x10-04 2.37x10-01 1.87x10-06 0.873 5.33x10-07 1.18x10-06 Light Liquid<br />

Valves<br />

50 1.80x10-04 2.37x10-01 6.41x10-06 0.787 2.04x10-06 4.49x10-06 Light Liquid<br />

Pump Seals<br />

50 1.80x10-04 2.37x10-01 1.90x10-05 0.824 5.81x10-06 1.28x10-05 Connectors 50 1.80x10-04 2.37x10-01 3.05x10-06 0.885 8.54x10-07 1.88x10-06

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